New Centurion Solutions NCS02010910 HANDHELD SECURITY DEVICE User Manual Project 623

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Document ID	1450568
Application ID	9b3Ot7EICOAFZluLqyU3+g==
Document Description	Users Manual
Short Term Confidential	No
Permanent Confidential	No
Supercede	No
Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	55.63kB (695332 bits)
Date Submitted	2011-04-19 00:00:00
Date Available	2011-04-19 00:00:00
Creation Date	2011-03-16 11:33:32
Producing Software	Microsoft® Office Word 2007
Document Lastmod	2011-03-16 11:33:32
Document Title	Project 623
Document Creator	Microsoft® Office Word 2007
Document Author:	Scott Elliott

Elliott Tech, LLC
HUB Assembly Manual
HUB
New Centurion Solutions
Project Number: 776
Reference: 776-91-02-REV-.docx
Original Document: March 1, 2011
Revision A: March 16, 2011
Prepared for:
New Centurion Solutions, Inc.
Greg Williams
3011 Spring Garden St.
Suite E
Greensboro, NC 27403
(336) 617-5410
GWilliams@newcenturionsolutions.com
Prepared by:
Elliott Tech, LLC
346 Raleigh Street
Holly Springs, NC 27540
(919) 342-6899
(888) 631-1795 Fax
s.elliott@elliotttech.com
THE INFORMATION CONTAINED HEREIN IS PROPRIETARY TO NEW CENTURION SOLUTIONS, INC. AND SHALL NOT BE
REPRODUCED OR DISCLOSED IN WHOLE OR IN PART FOR ANY DESIGN OR MANUFACTURE EXCEPT WHEN SUCH USER
POSSESSES DIRECT, WRITTEN AUTHORIZATION FROM NEW CENTURION SOLUTIONS, INC.
HUB Assembly Manual
776-91-02-REV-A.docx
Revision Page
Rev
Description
FCC Notification
Section
THE INFORMATION CONTAINED HEREIN IS PROPRIETARY TO NEW CENTURION SOLUTIONS, INC. AND SHALL NOT BE
REPRODUCED OR DISCLOSED IN WHOLE OR IN PART FOR ANY DESIGN OR MANUFACTURE EXCEPT WHEN SUCH USER
POSSESSES DIRECT, WRITTEN AUTHORIZATION FROM NEW CENTURION SOLUTIONS, INC.
ii
HUB Assembly Manual
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Contents
1.
Equipment List ......................................................................................................... 4
2.
Assembly Instructions .............................................................................................. 5
3.
FCC Notification ...................................................................................................... 8
THE INFORMATION CONTAINED HEREIN IS PROPRIETARY TO NEW CENTURION SOLUTIONS, INC. AND SHALL NOT BE
REPRODUCED OR DISCLOSED IN WHOLE OR IN PART FOR ANY DESIGN OR MANUFACTURE EXCEPT WHEN SUCH USER
POSSESSES DIRECT, WRITTEN AUTHORIZATION FROM NEW CENTURION SOLUTIONS, INC.
iii
HUB Assembly Manual
1.
776-91-02-REV-A.docx
EQUIPMENT LIST
A. Barrel Jack Power Connector (1)
B. Hub Enclosure - Top (1)
C. 2 Position Connector Header (4)
D. Hub Enclosure - Bottom (1)
E. Connector Crimp Terminals (8)
F. Hub Enclosure - Front (1)
G. Miniature Coaxial Cable Plug-SMA Jack (1)
H. Hub Enclosure - Screws (4)
I. Two Way 1/2 Wave Dipole Antenna (1)
J. Hub PCB (1)
K. USB 5 Pin Panel Mount Cable (1)
L. Dark Green LED Snap In Panel Indicator (2)
M. Hex .250”L Phillips Head Stand-off (2)
N. Light Green/Yellow LED Snap In Panel Indicator
(1)
O. 1/4” Steel Pan Phillips Screw (4)
P. AC/DC 5V Power Adapter (1)
Q. Loctite Epoxy Quick Set
R. UL Power Cord (1)
THE INFORMATION CONTAINED HEREIN IS PROPRIETARY TO NEW CENTURION SOLUTIONS, INC. AND SHALL NOT BE REPRODUCED OR
DISCLOSED IN WHOLE OR IN PART FOR ANY DESIGN OR MANUFACTURE EXCEPT WHEN SUCH USER POSSESSES DIRECT, WRITTEN
AUTHORIZATION FROM NEW CENTURION SOLUTIONS, INC.
HUB Assembly Manual
2.
776-91-02-REV-A.docx
ASSEMBLY INSTRUCTIONS
To begin, check the parts available against the equipment list, identifying any missing
parts. If all parts are accounted for, proceed to the instructions below to begin
assembling the HUB.
Step 1
Step 1: Identify the two stand-offs (M) and four Phillips screws (H). Place
the two standoffs beneath the PCB (J), lining up the holes on the board with
the holes in the stand-offs. Insert a screw into both corners, effectively
attaching the stand-offs to the bottom of the board.
Flip the PCB over and line up the other two corners to
the existing screw holes on the bottom enclosure.
Follow the instructions on the Epoxy (Q) to mix the resin and hardener. Place
the mixed adhesive solution along the base of the stand-offs and press
against the bottom enclosure making a firm seal. When the adhesive is dry,
unscrew the PCB from the two stand-offs, which should
now be firmly attached to the bottom enclosure. After verifying, line up the
four corners so that each has a screw hole and insert the four Phillips screws
attaching the PCB to the bottom enclosure.
Adhesive on
Note that the stand-offs can be offset (do not need to make a square in
base of
respect to the existing screw holes on the bottom enclosure) as there are two
stand-offs
holes in each corner of the board.
Step 2: Identify the three panel indicators, there should be two dark green LEDs (L) and one light
green/yellow LED (N). Although not necessary, the respective panel
Step 2
indicator wires (red and black) can be cut to around half the length and
re-stripped in order to prevent against excessive folding of the wires
inside the enclosure as the wires are much longer than required.
Take the first indicator (order does not matter) and place a crimp
terminal (L) on the end of one of the wires. Using a crimp tool, crimp
the terminal into place on the end of the wire. Repeat for all six wires
attached to the three panel indicators.
Step 3
Step 3: Take the front enclosure (F) and identify the rough side
as opposed to the smooth side. Feed the three panel indicators
into the rough side, wires first. The front enclosure has three
small identical holes seperated into a single hole on one side, and
two holes on the other. Looking at the rough side of the
enclosure, the first dark green panel indicator should be fed into
the rightmost isolated hole. The light green/yellow panel indicator should be fed
into the closest of the two holes to the middle. The other dark green indicator
should be fed into the farther of the two holes from the middle. The panel
indicators will snap into place when they are pushed all the way into the holes.
Next, feed the crimp terminals into the 2 position connector header (C). The
terminals should be inserted into the end with the larger openings. Be sure to
take careful note of the positions of the wires. As indicated in the figure, with the
connector ears on the right, the red crimp wire should be inserted into the top
position while the black crimp wire should be inserted into the bottom position.
THE INFORMATION CONTAINED HEREIN IS PROPRIETARY TO NEW CENTURION SOLUTIONS, INC. AND SHALL NOT BE REPRODUCED OR
DISCLOSED IN WHOLE OR IN PART FOR ANY DESIGN OR MANUFACTURE EXCEPT WHEN SUCH USER POSSESSES DIRECT, WRITTEN
AUTHORIZATION FROM NEW CENTURION SOLUTIONS, INC.
HUB Assembly Manual
776-91-02-REV-A.docx
Step 4: Aquire the barrel jack connector (A), coaxial cable jack (G), and the 5 pin USB panel
mount cable (K). For both the barrel jack connector and the coaxial cable jack, feed the connector
ends through the smooth side of the front enclosure so that the connector ends are facing out
similar to the panel indicator LEDs. Additionally, be sure to fasten the respective washer and nut
(color matched) to the connector end so that both parts are firmly attached to the front panel. For
the USB cable, align the panel mount face with the front enclosure, matching up the screw holes
accordingly. Take the included screws and insert them into the two holes on both sides of the face.
Using a Phillips head screwdriver, fasten both nuts to the other side of front enclosure holding the
USB cable into place.
Next, take a red and a black wire, and strip both ends around a quarter inch (1/4”).
Facing the three pins on the barrel jack with no pin on top, the red wire should be
soldered to the rightmost pin (pin 1). The black wire should be soldered to the
bottom pin (pin 2) and no wire should be soldered to the leftmost pin (pin 3).
At this point six components should be firmly entrenches in the six holes on the
front enclosure. Please refer to the figure below and verify that all parts have been placed
correctly in the space provided for it.
Step 4
Step 5: Now that the front enclosure has been assembled, each
respective part can be attached to the PCB. The coaxial cable jack
attaches to the coaxial cable plug notated J1 on the board silkscreen.
The 5 pin USB panel mount cable attaches to the black 5 pin header
notated J3. When connecting the cable to the header it is important to
take note of the arrow designators on both components. The arrows
must match up on the same pin. Failure to do so may result in
damaged circuitry.
P5
P6
P7
J1
J3
The barrel jack adapter attaches to the white 2 pin header designated as
P4. As a check, it should be verified that the red wire is assigned to the
+5V pin and the black wire is assigned to the GND pin. The isolated dark
green panel indicator attaches to the 2 pin header labeled P5. The light
green/yellow indicator nearest to the middle attaches to the middle
header labeled P7. The last dark green indicator attaches to the header
labeled P6.
THE INFORMATION CONTAINED HEREIN IS PROPRIETARY TO NEW CENTURION SOLUTIONS, INC. AND SHALL NOT BE REPRODUCED OR
DISCLOSED IN WHOLE OR IN PART FOR ANY DESIGN OR MANUFACTURE EXCEPT WHEN SUCH USER POSSESSES DIRECT, WRITTEN
AUTHORIZATION FROM NEW CENTURION SOLUTIONS, INC.
HUB Assembly Manual
776-91-02-REV-A.docx
All components should be attached to the board as indicated in the figure below.
Step 5
Step 6: The last step left to do is assemble the HUB enclosure. First, place the front enclosure into
the space provided as demonstrated in the previous illustration. The front enclosure should fit
right into this space between the two protruding edges. Fold any excessive wires down so that
they will all fit securely when the assemblies are put together. Place the top enclosure over the
front and bottom enclosures so that all edges fit firmly together and are flush. Screw the long
black screws into the openings on the bottom to complete assembling the HUB.
Step 6
Coax Plug
Screws
Finally, attach the dipole antenna to the coaxial cable plug by placing the antenna over the plug
and screwing in a clockwise direction. The antenna is sufficiently secured when it is flush with the
HUB enclosure.
THE INFORMATION CONTAINED HEREIN IS PROPRIETARY TO NEW CENTURION SOLUTIONS, INC. AND SHALL NOT BE REPRODUCED OR
DISCLOSED IN WHOLE OR IN PART FOR ANY DESIGN OR MANUFACTURE EXCEPT WHEN SUCH USER POSSESSES DIRECT, WRITTEN
AUTHORIZATION FROM NEW CENTURION SOLUTIONS, INC.
HUB Assembly Manual
3.
776-91-02-REV-A.docx
FCC NOTIFICATION
NOTE: THE MANUFACTURER IS NOT RESPONSIBLE FOR ANY RADIO OR TV INTERFERENCE
CAUSED BY UNAUTHORIZED MODIFICATIONS TO THIS EQUIPMENT. SUCH MODIFICATIONS
COULD VOID THE USER’S AUTHORITY TO OPERATE THE EQUIPMENT.
THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES. OPERATION IS SUBJECT TO THE
FOLLOWING TWO CONDITIONS: (1) THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE, AND
(2) THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING INTERFERENCE THAT
MAY CAUSE UNDESIRED OPERATION.
THE INFORMATION CONTAINED HEREIN IS PROPRIETARY TO NEW CENTURION SOLUTIONS, INC. AND SHALL NOT BE REPRODUCED OR
DISCLOSED IN WHOLE OR IN PART FOR ANY DESIGN OR MANUFACTURE EXCEPT WHEN SUCH USER POSSESSES DIRECT, WRITTEN
AUTHORIZATION FROM NEW CENTURION SOLUTIONS, INC.

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Page Count                      : 8
Language                        : en-US
Tagged PDF                      : Yes
Title                           : Project 623
Author                          : Scott Elliott
Subject                         : 623_SRS_Acroprint
Creator                         : Microsoft® Office Word 2007
Create Date                     : 2011:03:16 11:33:32
Modify Date                     : 2011:03:16 11:33:32
Producer                        : Microsoft® Office Word 2007

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