Nokia Solutions and Networks T6BV1 GSM 1900 Base Transceiver Station User Manual 68P02902W06 B UK CI
Nokia Solutions and Networks GSM 1900 Base Transceiver Station 68P02902W06 B UK CI
Contents
- 1. Indoor Service Manual
- 2. Outdoor service manual
Indoor Service Manual
For:cll Printed on:Wed, Sep 26, 2001 04:43:05 From book:68P02902W06-B-UK-CI Document:cat_tabs Last saved on:Wed, Sep 26, 2001 04:42:50 Document:newcover Last saved on:Wed, Sep 26, 2001 04:42:45 Document:cover (back) Last saved on:Wed, Sep 26, 2001 04:42:44 Document:newspine1 Last saved on:Wed, Sep 26, 2001 04:42:45 Document:spine1 (back) Last saved on:Wed, Sep 26, 2001 04:42:45 Document:insidecover-legal Last saved on:Wed, Sep 26, 2001 04:42:51 Document:toc Last saved on:Wed, Sep 26, 2001 04:42:51 Document:Introduction Last saved on:Wed, Sep 26, 2001 04:42:50 Document:Warnings and Cautions Last saved on:Wed, Sep 26, 2001 04:42:50 Document:Manual information Last saved on:Wed, Sep 26, 2001 04:42:50 Document:tabs 1 to 5 Last saved on:Wed, Sep 26, 2001 04:42:47 ( ...) CATEGORY 323 TECHNICAL DESCRIPTION CATEGORY 423 INSTALLATION AND CONFIGURATION CATEGORY 523 MAINTENANCE INFORMATION CATEGORY 623 PARTS INFORMATION INDEX Horizonmacro indoor Including: 68P02902W07-B 68P02902W08-B 68P02902W09-B 68P02902W10-B Service Manual GSM-205-020 CONTROLLED INTRODUCTION 68P02902W06-B Horizonmacro indoor Service Manual GSM-205-020 CONTROLLED INTRODUCTION Horizonmacro indoor Including: 68P02902W07-B 68P02902W08-B 68P02902W09-B 68P02902W10-B CONTROLLED INTRODUCTION 68P02902W06-B Positin mark for TED spine Service Manual GSM-205-020 Service Manual Horizonmacro indoor Motorola 1999-2001 All Rights Reserved Printed in the U.K. Service Manual: Horizonmacro indoor 31st Oct 01 68P02902W06-B CONTROLLED INTRODUCTION GSM-205-020 Copyrights, notices and trademarks Copyrights The Motorola products described in this document may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyright computer programs, including the exclusive right to copy or reproduce in any form the copyright computer program. Accordingly, any copyright Motorola computer programs contained in the Motorola products described in this document may not be copied or reproduced in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the rights that arise by operation of law in the sale of a product. Restrictions The software described in this document is the property of Motorola. It is furnished under a license agreement and may be used and/or disclosed only in accordance with the terms of the agreement. Software and documentation are copyright materials. Making unauthorized copies is prohibited by law. No part of the software or documentation may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, without prior written permission of Motorola. Accuracy While reasonable efforts have been made to assure the accuracy of this document, Motorola assumes no liability resulting from any inaccuracies or omissions in this document, or from the use of the information obtained herein. Motorola reserves the right to make changes to any products described herein to improve reliability, function, or design, and reserves the right to revise this document and to make changes from time to time in content hereof with no obligation to notify any person of revisions or changes. Motorola does not assume any liability arising out of the application or use of any product or circuit described herein; neither does it convey license under its patent rights of others. Trademarks and MOTOROLA are registered trademarks of Motorola Inc. Aspira, Intelligence Everywhere, M-Cell and Taskfinder are trademarks of Motorola Inc. All other brands and corporate names are trademarks of their respective owners. ii Service Manual: Horizonmacro indoor 68P02902W06-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-020 Issue status of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . First aid in case of electric shock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reporting safety issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warnings and cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Devices sensitive to static . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Motorola GSM manual set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 GMR amendment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 GMR amendment record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Category 323 Technical Description (Tech.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 1 Overview and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment introduction and manual definition . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of Horizonmacro indoor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Names and acronyms for main cabinet equipment . . . . . . . . . . . . . . . . . . Cabinet inside view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Finding information in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stacking capability and cabinet view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional diagram of Horizonmacro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 1–1 1–1 1–2 1–3 1–4 1–4 1–5 1–6 M-Cell6 comparison with Horizonmacro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Comparison overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizonmacro and M-Cell6 compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . Comparison of Horizonmacro and M-Cell6 connections and modules . . Tech. Tech. Tech. Tech. 1–7 1–7 1–7 1–8 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Software requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Approval and safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF power output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BSC connectivity options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indoor cabinet dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frequency capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Structural considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Layout plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 1–9 1–9 1–9 1–9 1–9 1–10 1–11 1–12 1–12 1–12 1–12 1–13 1–13 1–14 1–16 1–16 Service Manual: Horizonmacro indoor 31st Oct 01 68P02902W06-B CONTROLLED INTRODUCTION iii GSM-205-020 Chapter 2 Cabinet structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet structure of Horizonmacro indoor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . External cabinet view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of structure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Space required around cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filled cabinet view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 2–1 2–1 2–2 2–2 2–3 Empty cabinet and SURF harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SURF harness and cabinet attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet view with installed SURF harness . . . . . . . . . . . . . . . . . . . . . . . . . SURF harness view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. 2–4 2–4 2–4 2–5 Top panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 2–6 Top panel description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 2–6 Top panel view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 2–6 Cage backplane interface panel harness assembly (CBIA) . . . . . . . . . . . . . . . . CBIA overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CBIA and interface panel schematic view . . . . . . . . . . . . . . . . . . . . . . . . . . Backplane and harness view including door switch and heat sensors . . CBIA cage function and diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CBIA harness function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CBIA backplane function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Attachment of cage to cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interface panel function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interface panel diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interface panel pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 2–7 2–7 2–7 2–8 2–9 2–9 2–10 2–10 2–11 2–11 2–11 Cabinet door and optional hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Door function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Door external and internal view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hood function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Securing pins and hood removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. 2–12 2–12 2–12 2–13 2–13 2–13 Stacking bracket and CCB basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stacking bracket function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stacking bracket diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stacking bracket front cover function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of stacked cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 2–14 2–14 2–14 2–15 2–15 Chapter 3 Temperature control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv Indoor temperature control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature control overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet over temperature control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet restart after shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 3–1 3–1 3–1 3–1 3–1 Fan unit description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fan unit overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fan operation and reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter option and effect on fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. 3–2 3–2 3–2 3–2 Service Manual: Horizonmacro indoor 68P02902W06-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-020 Chapter 4 Cabinet power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizonmacro indoor power supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 4–1 Power supply overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 4–1 Location of power modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 4–1 Power supply module (PSM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Types and overview of PSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PSM location and redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PSM module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PSM alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PSM LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PSM backplane protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. 4–2 4–2 4–3 4–3 4–4 4–4 4–4 Hold-up battery module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to hold-up battery module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front panel switch and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hold-up module batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hold-up battery module functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 4–5 4–5 4–6 4–7 4–7 4–8 4–8 4–9 4–9 Circuit breaker module (CBM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CBM overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of CBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation of CBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. 4–10 4–10 4–10 4–11 MicroBCU Power Supply Module (BPSM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to BPSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BPSM diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. 4–12 4–12 4–12 4–13 Chapter 5 RF modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF equipment detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of RF equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receive RF hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmit (Tx) RF hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rx/Tx single antenna duplexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. 5–1 5–1 5–1 5–2 5–3 5–3 RF overview and RF test function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF main component explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF loopback purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF loopback hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF loopback software operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional diagram of RF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Description of RF test modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 5–4 5–4 5–4 5–5 5–5 5–5 5–6 5–7 Service Manual: Horizonmacro indoor 31st Oct 01 68P02902W06-B CONTROLLED INTRODUCTION GSM-205-020 CTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of CTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU internal boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of a CTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU connectors and reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU input/output diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU Tx connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU Rx function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU Tx function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU digital processing and control functions . . . . . . . . . . . . . . . . . . . . . . . CTU uplink/downlink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU frequency hopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of CTU frequency hopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Synthesizer frequency hopping (SFH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SFH example not through BCCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SFH example hopping through BCCH carrier . . . . . . . . . . . . . . . . . . . . . . . Baseband frequency hopping (BBH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BBH example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SURF module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SURF module overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single band SURF module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional description of the single band SURF . . . . . . . . . . . . . . . . . . . . Single band SURF functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual band SURF module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional description of dual band SURF modules . . . . . . . . . . . . . . . . . Dual band SURF functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tx blocks overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to transmit blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw retention in Tx block locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of basket for Tx blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmit block connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of Tx block connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Blanking plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Purpose of blanking plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of blanking plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Feedthrough plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Purpose of feedthrough plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of feedthrough plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Feedthrough plate connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HCU plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HCU overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HCU view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HCU functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HCU connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of TDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TDF view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TDF functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TDF connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi Service Manual: Horizonmacro indoor 68P02902W06-B CONTROLLED INTRODUCTION Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 5–8 5–8 5–8 5–9 5–10 5–11 5–12 5–13 5–13 5–14 5–16 5–19 5–20 5–20 5–20 5–21 5–21 5–22 5–22 5–24 5–24 5–25 5–26 5–27 5–28 5–29 5–30 5–31 5–31 5–31 5–32 5–32 5–33 5–34 5–34 5–34 5–35 5–35 5–35 5–35 5–36 5–36 5–36 5–36 5–37 5–38 5–38 5–38 5–39 5–39 31st Oct 01 GSM-205-020 Dual band TDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of Dual band TDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual band TDF view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual band TDF functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual band TDF connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 5–40 5–40 5–40 5–41 5–41 DCF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DCF overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DCF view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DCF functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DCF connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 5–42 5–42 5–42 5–43 5–43 DDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of DDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DDF view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DDF functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DDF connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 5–44 5–44 5–44 5–45 5–45 CCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCB overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCB control board (TCB) and set switch . . . . . . . . . . . . . . . . . . . . . . . . . . . TCB and link redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCB view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCB configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCB functional description and diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. 5–46 5–46 5–46 5–46 5–47 5–48 5–49 Chapter 6 Digital modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of digital modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview and redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital module and BPSM locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MCUF and NIU redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full size and half size modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital module and CTU connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of digital module and CTU connections . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. 6–1 6–1 6–1 6–2 6–2 6–3 6–3 MCUF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MCUF overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Capability to replace MCU of M-Cell6 and M-Cell2 . . . . . . . . . . . . . . . . . . GPROC TSW and GLCK functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MCUF module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MCUF functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Link to redundant MCUF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front panel interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front panel switches and indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PIX interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRAM, flash EPROM and code loading functions . . . . . . . . . . . . . . . . . . . ASIC functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sync block functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Integral MCUF FMUX functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 6–4 6–4 6–4 6–5 6–5 6–6 6–7 6–7 6–8 6–9 6–9 6–10 6–11 6–13 Service Manual: Horizonmacro indoor 31st Oct 01 68P02902W06-B CONTROLLED INTRODUCTION vii GSM-205-020 NIU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of NIU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NIU locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NIU command identity number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Module view and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NIU functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NIU diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NIU/MCUF framing and clocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Distance measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Radio signalling links (RSLs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T1 NIU need to set link type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 6–14 6–14 6–14 6–14 6–15 6–16 6–17 6–18 6–18 6–19 6–19 6–19 T43/BIB-NIU - E1/T1 mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of T43/BIB-NIU connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NIU to T43 mapping and command ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of T43 connection to NIUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. 6–20 6–20 6–20 6–21 FMUX module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of FMUX module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FMUX module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FMUX functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FMUX functional explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 6–22 6–22 6–22 6–23 6–23 Alarm module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm module overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm module functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm module replacement – effect on alarms . . . . . . . . . . . . . . . . . . . . . . Alarm collection from extension cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm module display presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. 6–24 6–24 6–24 6–25 6–25 6–25 6–26 Category 423 Installation & Configuration (Inst.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 1 Introduction and site preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Software requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. 1–1 1–1 1–1 1–2 Horizonmacro indoor tool list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 1–3 Overview of tool list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 1–3 Tool list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 1–3 Preparation overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 1–6 Overview of site preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 1–6 Pre-installation procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 1–6 viii Service Manual: Horizonmacro indoor 68P02902W06-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-020 Site requirements and considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indoor cabinet dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF output power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Structural considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Layout plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Visiting the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site visit instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Before leaving for the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Arrival at site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Leaving the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Waste material on site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rural sites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . On site safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparing the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to site preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Base site structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet installation layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Chapter 2 Installation of indoor cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1/T1 line testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment delivery and unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Delivery and packaging overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Packaging crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment module packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unpacking the crate, plinth and cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . Safe disposal of packing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU allotted slot retention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing cabinet plinth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of foundation and plinth with diagram . . . . . . . . . . . . . . . . . . . . . Recommended bolt length for concrete floor . . . . . . . . . . . . . . . . . . . . . . . Installing the plinth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting cabinet to plinth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Methods of plinth use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting cabinet to plinth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hood or stacking bracket fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to hood and bracket fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of pin location points on cabinet top . . . . . . . . . . . . . . . . . . . . . . . Fitting the optional hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting a stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting the stacking bracket front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–7 1–7 1–7 1–8 1–8 1–9 1–10 1–10 1–11 1–11 1–12 1–12 1–12 1–12 1–12 1–13 1–13 1–13 1–14 1–14 1–14 1–14 1–14 1–14 Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 2–1 2–1 2–2 2–3 2–3 2–4 2–4 2–4 2–5 2–5 2–6 2–6 2–7 2–7 2–8 2–8 2–9 2–9 2–9 2–10 2–10 2–10 2–11 2–12 2–13 Service Manual: Horizonmacro indoor 31st Oct 01 68P02902W06-B CONTROLLED INTRODUCTION ix GSM-205-020 Fitting upper cabinet onto stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of stacked cabinet fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of eyebolt positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Eyebolt positions and safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting upper cabinet to stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . Completed stacked cabinet assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing CCBs into stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of installing CCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of DCS1800 CCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing CCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCBs installed without front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Earthing and transient protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transient and lightning protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connections to RF modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of RF connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Types of RF connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SURF/Tx block interconnecting cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unused SMA connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque of RF connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tx connection to CCB via feedthrough plates . . . . . . . . . . . . . . . . . . . . . . . RF connection principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rx/Tx single antenna duplexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Suggested RF configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of configuration diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for omni 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for omni 1 or 2 (with and without diversity) . . . . . . . . . . . . . Configuration for omni 3 or 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for omni 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for omni 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for omni 5 or 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for sector 1/1 or 2/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for sector 1/1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for single cabinet sector 3/3 . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for 2 cabinet sector 3/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for 2 cabinet sector 4/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for 2 cabinet sector 5/5 or 6/6 . . . . . . . . . . . . . . . . . . . . . . . . Configuration for single cabinet sector 1/1/1, 1/1/2, 1/2/2 or 2/2/2 . . . . . Configuration for 2 cabinet sector 2/2/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for 2 cabinet sector 3/3/3 or 4/4/4 . . . . . . . . . . . . . . . . . . . . Configuration for 2 cabinet sector 4/4/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for 3 cabinet sector 4/4/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for sector 5/5/5 or 6/6/6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for sector 8/8/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for dual band 1/1/1-3/3/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for dual band 3/3/3-1/1/1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting fibre optic cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Location of fibre optic connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Care of fibres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting fibre optic cables between cabinets . . . . . . . . . . . . . . . . . . . . . Service Manual: Horizonmacro indoor 68P02902W06-B CONTROLLED INTRODUCTION Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 2–14 2–14 2–14 2–15 2–16 2–17 2–18 2–18 2–18 2–19 2–20 2–21 2–21 2–21 2–22 2–22 2–23 2–23 2–23 2–23 2–24 2–24 2–24 2–25 2–25 2–26 2–27 2–28 2–28 2–29 2–29 2–30 2–31 2–31 2–32 2–32 2–33 2–34 2–35 2–36 2–37 2–38 2–39 2–40 2–41 2–42 2–43 2–43 2–43 2–46 31st Oct 01 GSM-205-020 Interface panel cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interface panel diagram and pinout overview . . . . . . . . . . . . . . . . . . . . . . Connector pinout tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . External alarm connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GPS connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCB connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BIB (BIM) interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T43 (CIM) interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PIX conditions input/output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ICS connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing and connecting power and earth cabling . . . . . . . . . . . . . . . . . . . . . . . Overview of power and earth cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable routeing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet and ESP earthing points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power supply cable colour coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . + 27 V dc connection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . – 48/60 V dc connection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet ac install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC input connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting input power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pre-connection checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting dc power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting ac power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing a hold-up battery module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to hold-up module installation . . . . . . . . . . . . . . . . . . . . . . . . . Installing a hold-up battery module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hold-up battery module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Chapter 3 Interoperability between different Motorola BTSs . . . . . . . . . . . . . . . . Introduction to interoperability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mixed product sites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Architectural constraints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTS architectures and interoperability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-Cell6 and Horizonmacro architectures . . . . . . . . . . . . . . . . . . . . . . . . . . . Example mixed site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receive path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmit path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-Cell6 and Horizonmacro hardware equivalents . . . . . . . . . . . . . . . . . . . Further configuration information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Example configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Special hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Chapter 4 Commissioning of indoor cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Commissioning overview and test equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PC to MCUF cable pin connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–47 2–47 2–48 2–48 2–49 2–49 2–50 2–51 2–52 2–53 2–54 2–54 2–54 2–55 2–55 2–56 2–57 2–58 2–58 2–59 2–59 2–59 2–60 2–61 2–61 2–61 2–62 3–1 3–1 3–1 3–2 3–2 3–3 3–4 3–4 3–7 3–10 3–10 3–11 3–14 Inst. Inst. Inst. Inst. 4–1 4–1 4–1 4–2 Service Manual: Horizonmacro indoor 31st Oct 01 68P02902W06-B CONTROLLED INTRODUCTION xi GSM-205-020 Pre-power up checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of pre-power up checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Request for power supply connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Earth continuity check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC power system insulation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Powering up the cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power up overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power up procedure without code load . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power down of cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power up procedure with code load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation and configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet and CBM views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sample form 1: Request for connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sample form 2: Completion and inspection form . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 4–3 4–3 4–4 4–4 4–5 4–5 4–6 4–6 4–6 4–7 4–7 4–9 4–10 4–11 4–13 Chapter 5 Decommissioning of cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Decommissioning Horizonmacro indoor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to decommission procedures . . . . . . . . . . . . . . . . . . . . . . . . . . Before cabinet decommission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . To decommission using checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Initial decommission checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Powering down the cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Disconnection of cabinet cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Eyebolt positions and safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing upper cabinet in stacked configuration . . . . . . . . . . . . . . . . . . . View of eyebolt positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing CCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing a stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing floor mounted cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Returning equipment to Motorola . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizonmacro indoor decommission checklist . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 5–1 5–1 5–1 5–1 5–1 5–2 5–2 5–3 5–4 5–5 5–6 5–7 5–8 5–8 5–9 Category 523 Maintenance Information (Maint.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 1 Routine maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Routine maintenance overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . In this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reporting faulty devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Routine maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assumptions – door, hood, and stacking bracket . . . . . . . . . . . . . . . . . . . . Door operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hood removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stacking bracket removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stacking bracket front cover removal and fit . . . . . . . . . . . . . . . . . . . . . . . . xii Service Manual: Horizonmacro indoor 68P02902W06-B CONTROLLED INTRODUCTION Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. 1–1 1–1 1–1 1–1 1–2 1–2 1–2 1–3 1–3 1–3 1–3 1–4 31st Oct 01 GSM-205-020 6-monthly maintenance procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type of procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning inlets and exhaust grilles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-monthly maintenance procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Summary of 12-monthly procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking and cleaning fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet modules in operational positions . . . . . . . . . . . . . . . . . . . . . . . . . . Checking normal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Annual check of the installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-monthly maintenance procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Summary of 24-monthly procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mechanical inspection of cabinet, locks and hinges . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Chapter 2 FRU replacement procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of replacement procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Field Replaceable Units (FRUs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRU list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRU locations within cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Additional replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Policy on non-FRU parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . List of non-FRU parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure for replacing non-FRU parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . CBIA attachment screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to door replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Views of door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacement of door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a cabinet heat sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of heat sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure for heat sensor replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to hood replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure to replace a stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a fan module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to fan replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of fan modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Identifying fan module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing fan modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a circuit breaker module (CBM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preconditions for CBM replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Views of CBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a CBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–5 1–5 1–5 1–5 1–6 1–6 1–6 1–7 1–8 1–8 1–9 1–9 1–10 Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. 2–1 2–1 2–1 2–2 2–3 2–4 2–4 2–4 2–4 2–4 2–5 2–5 2–5 2–6 2–7 2–7 2–7 2–8 2–8 2–8 2–8 2–9 2–9 2–10 2–11 2–11 2–11 2–12 2–12 2–13 2–13 2–13 2–14 Service Manual: Horizonmacro indoor 31st Oct 01 68P02902W06-B CONTROLLED INTRODUCTION xiii GSM-205-020 Replacing a power supply module (PSM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to PSM replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preconditions for PSM replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of PSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a non-redundant PSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a redundant PSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 2–15 Maint. Maint. Maint. Maint. Maint. 2–15 2–15 2–15 2–16 2–16 Replacing a hold-up battery module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 2–17 To Replace a hold-up battery module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 2–17 xiv Replacing a CTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preconditions for CTU replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of CTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacement procedure for CTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. 2–19 2–19 2–19 2–20 Replacing a SURF module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preconditions for SURF replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of the SURF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a SURF module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. 2–22 2–22 2–22 2–23 Replacing a Tx block, HCU or plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to Tx block replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Views of typical Tx block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a Tx block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Blanking plate, feedthrough plate or HCU replacement . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. Maint. 2–25 2–25 2–26 2–27 2–28 Replacing a CCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of CCB replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of CCBs in stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing CCBs and CCB control boards . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting replacement CCBs and CCB control boards . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. Maint. 2–29 2–29 2–29 2–30 2–31 Digital module replacement (MCUF, NIU, FMUX, BPSM, Alarm) . . . . . . . . . . . . Introduction to digital module replacement . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of digital modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing digital modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. 2–32 2–32 2–32 2–33 Redundant MCUF firmware compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of MCUF firmware compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . Checking MCUF firmware compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . Updating redundant MCUF firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Testing MCUF redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. Maint. 2–35 2–35 2–35 2–35 2–38 Service Manual: Horizonmacro indoor 68P02902W06-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-020 Category 623 Parts Information (Parts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 1 Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizonmacro indoor parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to Horizonmacro indoor parts list . . . . . . . . . . . . . . . . . . . . . . . FRU items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of cabinet modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spares tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of CCBs in stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCB spares table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital module and BPSM locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital module and BPSM table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of the door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Door table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indoor hood table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts Parts Parts Parts Parts Parts Parts Parts Parts Parts Parts Parts Parts Parts 1–1 1–1 1–1 1–1 1–2 1–3 1–5 1–5 1–6 1–6 1–7 1–7 1–8 1–8 Glossary of unique terms for this equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts 1–9 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts 1–9 Glossary terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts 1–9 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I–1 Service Manual: Horizonmacro indoor 31st Oct 01 68P02902W06-B CONTROLLED INTRODUCTION xv GSM-205-020 xvi Service Manual: Horizonmacro indoor 68P02902W06-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-020 Issue status of this manual Issue status of this manual Introduction The following shows the issue status of this manual since it was first released. Version information The following lists the versions of this manual in order of manual issue: Manual issue Date of issue Remarks 3rd Jun 99 15th Oct 99 Updated to include details for EGSM900. 31st Oct 01 Original issue. Updated to include details for GSM850 and PCS1900. Resolution of Service Requests The following Service Requests are now resolved in this manual: Service Request GMR Number N/A N/A Remarks Service Manual: Horizonmacro indoor 31st Oct 01 68P02902W06-B CONTROLLED INTRODUCTION GSM-205-020 General information General information Important notice If this manual was obtained when attending a Motorola training course, it will not be updated or amended by Motorola. It is intended for TRAINING PURPOSES ONLY. If it was supplied under normal operational circumstances, to support a major software release, then corrections will be supplied automatically by Motorola in the form of General Manual Revisions (GMRs). Purpose Motorola cellular communications manuals are intended to instruct and assist personnel in the operation, installation and maintenance of the Motorola cellular infrastructure equipment and ancillary devices. It is recommended that all personnel engaged in such activities be properly trained by Motorola. WARNING Failure to comply with Motorola’s operation, installation and maintenance instructions may, in exceptional circumstances, lead to serious injury or death. These manuals are not intended to replace the system and equipment training offered by Motorola, although they can be used to supplement and enhance the knowledge gained through such training. About this manual The manual contains: technical description of the hardware elements, installation and configuration information, repair procedures and parts lists for the Horizonmacro indoor equipment in Motorola GSM850, GSM/EGSM900, DCS1800 and PCS1900 systems. The objectives are to help the reader: Gain an overview of the equipment and interconnection of components. Understand the function and operation of all components. Recognize configurations, and equivalent module functions to M-Cell6 (an interchangeable previous cabinet). Be aware of the warnings (potential for harm to people) and cautions (potential for harm to equipment) to be observed when working on the equipment. Understand how to install and commission the equipment. Understand how to inspect, maintain, and repair the equipment. Have a clear ready reference for all dedicated information in one manual. Service Manual: Horizonmacro indoor 68P02902W06-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-020 General information Cross references Throughout this manual, cross references are made to the chapter numbers and section names. The section name cross references are printed bold in text. This manual is divided into uniquely identified and numbered chapters that, in turn, are divided into sections. Sections are not numbered, but are individually named at the top of each page, and are listed in the table of contents. Text conventions The following conventions are used in the Motorola cellular infrastructure manuals to represent keyboard input text, screen output text and special key sequences. Input Characters typed in at the keyboard are shown like this. Output Messages, prompts, file listings, directories, utilities, and environmental variables that appear on the screen are shown like this. Special key sequences Special key sequences are represented as follows: CTRL–c Press the Control and c keys at the same time. ALT–f Press the Alt and f keys at the same time. Press the pipe symbol key. CR or RETURN Press the Return (Enter) key. The Return key is identified with the ↵ symbol on both the PC and the Sun keyboards. The keyboard Return key may also be identified with the word Return. Service Manual: Horizonmacro indoor 31st Oct 01 68P02902W06-B CONTROLLED INTRODUCTION GSM-205-020 First aid in case of electric shock First aid in case of electric shock Warning WARNING Do not touch the victim with your bare hands until the electric circuit is broken. Switch off. If this is not possible, protect yourself with dry insulating material and pull or push the victim clear of the conductor. Artificial respiration In the event of an electric shock it may be necessary to carry out artificial respiration. Send for medical assistance immediately. Burns treatment If the patient is also suffering from burns, then, without hindrance to artificial respiration, carry out the following: 1. Do not attempt to remove clothing adhering to the burn. 2. If help is available, or as soon as artificial respiration is no longer required, cover the wound with a dry dressing. 3. Do not apply oil or grease in any form. Service Manual: Horizonmacro indoor 68P02902W06-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-020 Reporting safety issues Reporting safety issues Introduction Whenever a safety issue arises, carry out the following procedure in all instances. Ensure that all site personnel are familiar with this procedure. Procedure Whenever a safety issue arises: 1. Make the equipment concerned safe, for example, by removing power. 2. Make no further attempt to tamper with the equipment. 3. Report the problem directly to the Customer Network Resolution Centre, Swindon +44 (0)1793 565444 or China +86 10 68437733 (telephone) and follow up with a written report by fax, Swindon +44 (0)1793 430987 or China +86 10 68423633 (fax). 4. Collect evidence from the equipment under the guidance of the Customer Network Resolution Centre. Service Manual: Horizonmacro indoor 31st Oct 01 68P02902W06-B CONTROLLED INTRODUCTION GSM-205-020 Warnings and cautions Warnings and cautions Introduction The following describes how warnings and cautions are used in this manual and in all manuals of this Motorola manual set. Warnings Definition of Warning A warning is used to alert the reader to possible hazards that could cause loss of life, physical injury, or ill health. This includes hazards introduced during maintenance, for example, the use of adhesives and solvents, as well as those inherent in the equipment. Example and format WARNING Do not look directly into fibre optic cables or data in/out connectors. Laser radiation can come from either the data in/out connectors or unterminated fibre optic cables connected to data in/out connectors. Cautions Definition of Warning A caution means that there is a possibility of damage to systems, software or individual items of equipment within a system. However, this presents no danger to personnel. Example and format CAUTION Do not use test equipment that is beyond its calibration due date when testing Motorola base stations. Service Manual: Horizonmacro indoor 68P02902W06-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-020 General warnings General warnings Introduction Observe the following warnings during all phases of operation, installation and maintenance of the equipment described in the Motorola manuals. Failure to comply with these warnings, or with specific warnings elsewhere in the Motorola manuals, violates safety standards of design, manufacture and intended use of the equipment. Motorola assumes no liability for the customer’s failure to comply with these requirements. Warning labels Personnel working with or operating Motorola equipment must comply with any warning labels fitted to the equipment. Warning labels must not be removed, painted over or obscured in any way. Specific warnings Warnings particularly applicable to the equipment are positioned on the equipment and within the text of this manual. These must be observed by all personnel at all times when working with the equipment, as must any other warnings given in text, on the illustrations and on the equipment. High voltage Certain Motorola equipment operates from a dangerous high voltage of 230 V ac single phase or 415 V ac three phase supply which is potentially lethal. Therefore, the areas where the ac supply power is present must not be approached until the warnings and cautions in the text and on the equipment have been complied with. To achieve isolation of the equipment from the ac supply, the ac input isolator must be set to off and locked. Within the United Kingdom (UK) regard must be paid to the requirements of the Electricity at Work Regulations 1989. There may also be specific country legislation which need to be complied with, depending on where the equipment is used. RF radiation High RF potentials and electromagnetic fields are present in the base station equipment when in operation. Ensure that all transmitters are switched off when any antenna connections have to be changed. Do not key transmitters connected to unterminated cavities or feeders. Refer to the following standards: ANSI IEEE C95.1-1991, IEEE Standard for Safety Levels with Respect to Human Exposure to Radio Frequency Electromagnetic Fields, 3 kHz to 300 GHz. CENELEC 95 ENV 50166-2, Human Exposure to Electromagnetic Fields High Frequency (10 kHz to 300 GHz). Service Manual: Horizonmacro indoor 31st Oct 01 68P02902W06-B CONTROLLED INTRODUCTION GSM-205-020 General warnings Laser radiation Do not look directly into fibre optic cables or optical data in/out connectors. Laser radiation can come from either the data in/out connectors or unterminated fibre optic cables connected to data in/out connectors. Lifting equipment When dismantling heavy assemblies, or removing or replacing equipment, the competent responsible person must ensure that adequate lifting facilities are available. Where provided, lifting frames must be used for these operations. When equipments have to be manhandled, reference must be made to the Manual Handling of Loads Regulations 1992 (UK) or to the relevant manual handling of loads legislation for the country in which the equipment is used. Do not ... ... substitute parts or modify equipment. Because of the danger of introducing additional hazards, do not install substitute parts or perform any unauthorized modification of equipment. Contact Motorola if in doubt to ensure that safety features are maintained. Battery supplies Do not wear earth straps when working with standby battery supplies. Toxic material Certain equipment may incorporate components containing the highly toxic material Beryllium or its oxide Beryllia or both. These materials are especially hazardous if: Beryllium materials are absorbed into the body tissues through the skin, mouth, or a wound. The dust created by breakage of Beryllia is inhaled. Toxic fumes are inhaled from Beryllium or Beryllia involved in a fire. Beryllium warning labels are fitted to equipment incorporating Beryllium or Beryllium Oxide. Observe all safety instructions given on warning labels. Beryllium Oxide is used within some components as an electrical insulator. Captive within the component it presents no health risk whatsoever. However, if the component should be broken open or burnt, the Beryllium Oxide, in the form of dust or fumes, could be released, with the potential for harm. Lithium batteries Lithium batteries, if subjected to mistreatment, may burst and ignite. Defective lithium batteries must not be removed or replaced. Any boards containing defective lithium batteries must be returned to Motorola for repair. Service Manual: Horizonmacro indoor 68P02902W06-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-020 General cautions General cautions Introduction Observe the following cautions during operation, installation and maintenance of the equipment described in the Motorola manuals. Failure to comply with these cautions or with specific cautions elsewhere in the Motorola manuals may result in damage to the equipment. Motorola assumes no liability for the customer’s failure to comply with these requirements. Caution labels Personnel working with or operating Motorola equipment must comply with any caution labels fitted to the equipment. Caution labels must not be removed, painted over or obscured in any way. Specific cautions Cautions particularly applicable to the equipment are positioned within the text of this manual. These must be observed by all personnel at all times when working with the equipment, as must any other cautions given in text, on the illustrations and on the equipment. Fibre optics The bending radius of all fibre optic cables must not be less than 30 mm. Static discharge Motorola equipment contains CMOS devices that are vulnerable to static discharge. Although the damage caused by static discharge may not be immediately apparent, CMOS devices may be damaged in the long term due to static discharge caused by mishandling. Wear an approved earth strap when adjusting or handling digital boards. See Devices sensitive to static for further information. Service Manual: Horizonmacro indoor 31st Oct 01 68P02902W06-B CONTROLLED INTRODUCTION GSM-205-020 Devices sensitive to static Devices sensitive to static Introduction Certain metal oxide semiconductor (MOS) devices embody in their design a thin layer of insulation that is susceptible to damage from electrostatic charge. Such a charge applied to the leads of the device could cause irreparable damage. These charges can be built up on nylon overalls, by friction, by pushing the hands into high insulation packing material or by use of unearthed soldering irons. MOS devices are normally despatched from the manufacturers with the leads shorted together, for example, by metal foil eyelets, wire strapping, or by inserting the leads into conductive plastic foam. Provided the leads are shorted it is safe to handle the device. Special handling techniques In the event of one of these devices having to be replaced, observe the following precautions when handling the replacement: Always wear an earth strap which must be connected to the electrostatic point (ESP) on the equipment. Leave the short circuit on the leads until the last moment. It may be necessary to replace the conductive foam by a piece of wire to enable the device to be fitted. Do not wear outer clothing made of nylon or similar man made material. A cotton overall is preferable. If possible work on an earthed metal surface. Wipe insulated plastic work surfaces with an anti-static cloth before starting the operation. All metal tools should be used and when not in use they should be placed on an earthed surface. Take care when removing components connected to electrostatic sensitive devices. These components may be providing protection to the device. When mounted onto printed circuit boards (PCBs), MOS devices are normally less susceptible to electrostatic damage. However PCBs should be handled with care, preferably by their edges and not by their tracks and pins, they should be transferred directly from their packing to the equipment (or the other way around) and never left exposed on the workbench. 10 Service Manual: Horizonmacro indoor 68P02902W06-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-020 Motorola GSM manual set Motorola GSM manual set Introduction The following manuals provide the information needed to operate, install and maintain the Motorola equipment. Generic GSM manuals The following are the generic manuals in the GSM manual set, these manuals are release dependent: Classification number GSM-100-101 GSM-100-201 GSM-100-202 GSM-100-313 GSM-100-320 GSM-100-321 GSM-100-403 GSM-100-423 GSM-100-413 GSM-100-501 GSM-100-520 GSM-100-521 GSM-100-523 GSM-100-503 GSM-100-721 GSM-100-712 Name System Information: General . . . . . . . . . . . . . . . . . . . Operating Information: GSM System Operation . . . Operating Information: OMC-R System Administration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Description: OMC-R Database Schema . Technical Description: BSS Implementation . . . . . . . Technical Description: BSS Command Reference . Installation & Configuration: GSM System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation & Configuration: BSS Optimization . . . . Installation & Configuration: OMC-R Clean Install . . Maintenance Information: Alarm Handling at the OMC-R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance Information: BSS Timers . . . . . . . . . . . Maintenance Information: Device State Transitions Maintenance Information: BSS Field Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance Information: GSM Statistics Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Software Release Notes: BSS/RXCDR . . . . . . . . . . Software Release Notes: OMC-R System . . . . . . . . Order number 68P02901W01 68P02901W14 68P02901W19 68P02901W34 68P02901W36 68P02901W23 68P02901W17 68P02901W43 68P02901W47 68P02901W26 68P02901W58 68P02901W57 68P02901W51 68P02901W56 68P02901W72 68P02901W74 Service Manual: Horizonmacro indoor 31st Oct 01 68P02902W06-B CONTROLLED INTRODUCTION 11 GSM-205-020 Motorola GSM manual set Related GSM manuals The following are related Motorola GSM manuals: Classification number GSM-001-103 GSM-002-103 GSM-002-703 GSM-005-103 GSM-008-103 GSM-008-703 GSM-TOOLS-001 GSM-TOOLS-002 GSM-TOOLS-701 GSM-TOOLS-702 GSM-006-202 GSM-006-413 GSM-006-712 Name System Information: BSS Equipment Planning . . . . System Information: DataGen . . . . . . . . . . . . . . . . . . Software Release Notes: DataGen . . . . . . . . . . . . . . System Information: GSM Advance Operational Impact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Information: Network Health Analyst . . . . . . Software Release Notes: Network Health Analyst . System Information: Cell Optimization (COP) . . . . . System Information: Motorola Analysis and Reporting System (MARS) . . . . . . . . . . . . . . . . . . . . . Software Release Notes: Cell Optimization (COP) . Software Release Notes: Motorola Analysis and Reporting System (MARS) . . . . . . . . . . . . . . . . . . . . . Operating Information: OMC-R System Administration (OSI) . . . . . . . . . . . . . . . . . . . . . . . . . . Installation & Configuration: OSI Clean Install . . . . . Software Release Notes: OMC-R OSI System . . . . Order number 68P02900W21 68P02900W22 68P02900W76 68P02900W25 68P02900W36 68P02900W77 68P02900W90 68P02900W94 68P02900W69 68P02900W68 68P02901W10 68P02901W39 68P02901W70 Generic GPRS manuals The following are the generic manuals in the GPRS manual set, these manuals are release dependent: Classification number GPRS-300-101 GPRS-300-202 GPRS-300-222 GPRS-300-313 GPRS-300-321 GPRS-300-423 GPRS-300-413 GPRS-300-501 GPRS-300-503 GPRS-300-722 GPRS-300-712 Name System Information: GPRS Overview . . . . . . . . . . . . Operating Information: OMC-G System Administration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating Information: GSN System Administration Technical Description: OMC-G Database Schema . Technical Description: GSN Command Reference . Installation & Configuration: GSN Clean Install . . . . Installation & Configuration: OMC-G Clean Install . Maintenance Information: Alarm Handling at the OMC-G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance Information: GSN Statistics Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Software Release Notes: GSN System . . . . . . . . . . Software Release Notes: OMC-G System . . . . . . . . Order number 68P02903W01 68P02903W03 68P02903W37 68P02903W46 68P02903W18 68P02903W47 68P02903W04 68P02903W19 68P02903W20 68P02903W76 68P02903W70 Related GPRS manuals The following are related Motorola GPRS manuals: Classification number GPRS-001-103 GPRS-005-103 12 Name Order number System Information: GPRS Equipment Planning . . 68P02903W02 System Information: GSN Advance Operational Impact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68P02903W38 Service Manual: Horizonmacro indoor 68P02902W06-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-020 Motorola GSM manual set BSS service manuals The following are the Motorola Base Station service manuals, these manuals are not release dependent. The internal organization and makeup of service manual sets may vary, they may consist of from one to four separate manuals, but they can all be ordered using the overall catalogue number shown below: Classification number GSM-100-020 GSM-100-030 GSM-105-020 GSM-106-020 GSM-201-020 GSM-202-020 GSM-203-020 GSM-206-020 GSM-205-020 GSM-204-020 GSM-207-020 GSM-209-020 GSM-208-020 Name Service Manual: BTS . . . . . . . . . . . . . . . . . . . . . . . . . . Service Manual: BSC/RXCDR . . . . . . . . . . . . . . . . . . Service Manual: M-Cell2 . . . . . . . . . . . . . . . . . . . . . . . Service Manual: M-Cell6 . . . . . . . . . . . . . . . . . . . . . . . Service Manual: M-Cellcity and M-Cellcity+ . . . . . . . Service Manual: M-Cellaccess . . . . . . . . . . . . . . . . . . Service Manual: Horizonmicro . . . . . . . . . . . . . . . . . . Service Manual: Horizoncompact . . . . . . . . . . . . . . . Service Manual: Horizonmacro Indoor . . . . . . . . . . . Service Manual: Horizonmacro Outdoor . . . . . . . . . . Service Manual: Horizonoffice . . . . . . . . . . . . . . . . . . Service Manual: Horizonmicro2 Horizoncompact2 . Service Manual: Horizonmacro 12 Carrier Outdoor Order number 68P02901W37 68P02901W38 68P02901W75 68P02901W85 68P02901W95 68P02901W65 68P02902W36 68P02902W15 68P02902W06 68P02902W12 68P02902W46 68P02902W61 68P02902W66 GPRS service manuals The following are the Motorola GPRS service manuals, these manuals include the Packet Control Unit (PCU) service manual which becomes part of the BSS for GPRS: GPRS-301-020 GPRS-302-020 Service Manual:GPRS Support Nodes (GSN) . . . . . 68P02903W05 Service Manual: Packet Control Unit (PCU) . . . . . . . 68P02903W10 Classification number The classification number is used to identify the type and level of a manual. For example, manuals with the classification number GSM-100-2xx contain operating information. Order number The Motorola 68P order (catalogue) number is used to order manuals. Ordering manuals All orders for Motorola manuals must be placed with your Motorola Local Office or Representative. Manuals are ordered using the order (catalogue) number. Motorola manual sets may also be ordered on CD-ROM. Service Manual: Horizonmacro indoor 31st Oct 01 68P02902W06-B CONTROLLED INTRODUCTION 13 GSM-205-020 GMR amendment GMR amendment Introduction to GMRs Changes to a manual that occur after the printing date are incorporated into the manual using General Manual Revisions (GMRs). GMRs are issued to correct Motorola manuals as and when required. A GMR has the same identity as the target manual. Each GMR is identified by a number in a sequence that starts at 01 for each manual at each issue. GMRs are issued in the form of loose leaf pages, with a pink instruction sheet on the front. GMR procedure When a GMR is received, remove and replace pages in this manual, as detailed on the GMR pink instruction sheet. 14 Service Manual: Horizonmacro indoor 68P02902W06-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-020 GMR amendment record GMR amendment record GMR instructions When a GMR is inserted in this manual, the amendment record below is completed to record the GMR. Retain the pink instruction sheet that accompanies each GMR and insert it in a suitable place in this manual for future reference. Amendment record Record the insertion of GMRs in this manual in the following table: GMR number Incorporated by (signature) Date 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Service Manual: Horizonmacro indoor 31st Oct 01 68P02902W06-B CONTROLLED INTRODUCTION 15 GSM-205-020 GMR amendment record 16 Service Manual: Horizonmacro indoor 68P02902W06-B CONTROLLED INTRODUCTION 31st Oct 01 CHAPTER 1 OVERVIEW AND SPECIFICATIONS CHAPTER 2 CABINET STRUCTURE CHAPTER 3 TEMPERATURE CONTROL SYSTEM CHAPTER 4 CABINET POWER SUPPLY CHAPTER 5 RF MODULES CHAPTER 6 DIGITAL MODULES Category 323 Technical Description (Tech.) Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION GSM-205-323 ii Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Category 323 Technical Description (Tech.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 1 Overview and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment introduction and manual definition . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of Horizonmacro indoor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Names and acronyms for main cabinet equipment . . . . . . . . . . . . . . . . . . Cabinet inside view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Finding information in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stacking capability and cabinet view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional diagram of Horizonmacro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 1–1 1–1 1–2 1–3 1–4 1–4 1–5 1–6 M-Cell6 comparison with Horizonmacro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Comparison overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizonmacro and M-Cell6 compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . Comparison of Horizonmacro and M-Cell6 connections and modules . . Tech. Tech. Tech. Tech. 1–7 1–7 1–7 1–8 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Software requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Approval and safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF power output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BSC connectivity options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indoor cabinet dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frequency capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Structural considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Layout plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 1–9 1–9 1–9 1–9 1–9 1–10 1–11 1–12 1–12 1–12 1–12 1–13 1–13 1–14 1–16 1–16 Chapter 2 Cabinet structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet structure of Horizonmacro indoor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . External cabinet view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of structure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Space required around cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filled cabinet view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 2–1 2–1 2–2 2–2 2–3 Empty cabinet and SURF harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SURF harness and cabinet attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet view with installed SURF harness . . . . . . . . . . . . . . . . . . . . . . . . . SURF harness view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. 2–4 2–4 2–4 2–5 Top panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 2–6 Top panel description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 2–6 Top panel view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 2–6 Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION iii GSM-205-323 Cage backplane interface panel harness assembly (CBIA) . . . . . . . . . . . . . . . . CBIA overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CBIA and interface panel schematic view . . . . . . . . . . . . . . . . . . . . . . . . . . Backplane and harness view including door switch and heat sensors . . CBIA cage function and diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CBIA harness function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CBIA backplane function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Attachment of cage to cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interface panel function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interface panel diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interface panel pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 2–7 2–7 2–7 2–8 2–9 2–9 2–10 2–10 2–11 2–11 2–11 Cabinet door and optional hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Door function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Door external and internal view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hood function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Securing pins and hood removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. 2–12 2–12 2–12 2–13 2–13 2–13 Stacking bracket and CCB basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stacking bracket function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stacking bracket diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stacking bracket front cover function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of stacked cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 2–14 2–14 2–14 2–15 2–15 Chapter 3 Temperature control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indoor temperature control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature control overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet over temperature control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet restart after shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 3–1 3–1 3–1 3–1 3–1 Fan unit description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fan unit overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fan operation and reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter option and effect on fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. 3–2 3–2 3–2 3–2 Chapter 4 Cabinet power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizonmacro indoor power supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 4–1 Power supply overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 4–1 Location of power modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 4–1 Power supply module (PSM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Types and overview of PSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PSM location and redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PSM module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PSM alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PSM LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PSM backplane protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION Tech. Tech. Tech. Tech. Tech. Tech. Tech. 4–2 4–2 4–3 4–3 4–4 4–4 4–4 31st Oct 01 GSM-205-323 Hold-up battery module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to hold-up battery module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front panel switch and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hold-up module batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hold-up battery module functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 4–5 4–5 4–6 4–7 4–7 4–8 4–8 4–9 4–9 Circuit breaker module (CBM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CBM overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of CBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation of CBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. 4–10 4–10 4–10 4–11 MicroBCU Power Supply Module (BPSM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to BPSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BPSM diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. 4–12 4–12 4–12 4–13 Chapter 5 RF modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF equipment detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of RF equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receive RF hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmit (Tx) RF hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rx/Tx single antenna duplexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. 5–1 5–1 5–1 5–2 5–3 5–3 RF overview and RF test function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF main component explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF loopback purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF loopback hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF loopback software operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional diagram of RF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Description of RF test modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 5–4 5–4 5–4 5–5 5–5 5–5 5–6 5–7 CTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of CTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU internal boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of a CTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU connectors and reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU input/output diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU Tx connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU Rx function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU Tx function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU digital processing and control functions . . . . . . . . . . . . . . . . . . . . . . . CTU uplink/downlink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 5–8 5–8 5–8 5–9 5–10 5–11 5–12 5–13 5–13 5–14 5–16 5–19 Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION GSM-205-323 CTU frequency hopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of CTU frequency hopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Synthesizer frequency hopping (SFH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SFH example not through BCCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SFH example hopping through BCCH carrier . . . . . . . . . . . . . . . . . . . . . . . Baseband frequency hopping (BBH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BBH example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. 5–20 5–20 5–20 5–21 5–21 5–22 5–22 SURF module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SURF module overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single band SURF module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional description of the single band SURF . . . . . . . . . . . . . . . . . . . . Single band SURF functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual band SURF module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional description of dual band SURF modules . . . . . . . . . . . . . . . . . Dual band SURF functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 5–24 5–24 5–25 5–26 5–27 5–28 5–29 5–30 Tx blocks overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to transmit blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw retention in Tx block locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of basket for Tx blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmit block connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of Tx block connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. 5–31 5–31 5–31 5–32 5–32 5–33 Blanking plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 5–34 Purpose of blanking plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 5–34 View of blanking plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 5–34 vi Feedthrough plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Purpose of feedthrough plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of feedthrough plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Feedthrough plate connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. 5–35 5–35 5–35 5–35 HCU plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HCU overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HCU view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HCU functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HCU connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 5–36 5–36 5–36 5–36 5–37 TDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of TDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TDF view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TDF functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TDF connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 5–38 5–38 5–38 5–39 5–39 Dual band TDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of Dual band TDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual band TDF view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual band TDF functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual band TDF connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 5–40 5–40 5–40 5–41 5–41 DCF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DCF overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DCF view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DCF functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DCF connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 5–42 5–42 5–42 5–43 5–43 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 DDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of DDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DDF view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DDF functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DDF connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 5–44 5–44 5–44 5–45 5–45 CCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCB overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCB control board (TCB) and set switch . . . . . . . . . . . . . . . . . . . . . . . . . . . TCB and link redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCB view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCB configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCB functional description and diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. 5–46 5–46 5–46 5–46 5–47 5–48 5–49 Chapter 6 Digital modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of digital modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview and redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital module and BPSM locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MCUF and NIU redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full size and half size modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital module and CTU connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of digital module and CTU connections . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. 6–1 6–1 6–1 6–2 6–2 6–3 6–3 MCUF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MCUF overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Capability to replace MCU of M-Cell6 and M-Cell2 . . . . . . . . . . . . . . . . . . GPROC TSW and GLCK functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MCUF module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MCUF functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Link to redundant MCUF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front panel interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front panel switches and indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PIX interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRAM, flash EPROM and code loading functions . . . . . . . . . . . . . . . . . . . ASIC functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sync block functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Integral MCUF FMUX functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 6–4 6–4 6–4 6–5 6–5 6–6 6–7 6–7 6–8 6–9 6–9 6–10 6–11 6–13 NIU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of NIU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NIU locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NIU command identity number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Module view and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NIU functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NIU diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NIU/MCUF framing and clocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Distance measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Radio signalling links (RSLs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T1 NIU need to set link type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 6–14 6–14 6–14 6–14 6–15 6–16 6–17 6–18 6–18 6–19 6–19 6–19 Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION vii GSM-205-323 viii T43/BIB-NIU - E1/T1 mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of T43/BIB-NIU connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NIU to T43 mapping and command ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of T43 connection to NIUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. 6–20 6–20 6–20 6–21 FMUX module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of FMUX module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FMUX module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FMUX functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FMUX functional explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 6–22 6–22 6–22 6–23 6–23 Alarm module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm module overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm module functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm module replacement – effect on alarms . . . . . . . . . . . . . . . . . . . . . . Alarm collection from extension cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm module display presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. 6–24 6–24 6–24 6–25 6–25 6–25 6–26 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 Chapter 1 Overview and specifications Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION GSM-205-323 ii Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Chapter 1 Overview and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment introduction and manual definition . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of Horizonmacro indoor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Names and acronyms for main cabinet equipment . . . . . . . . . . . . . . . . . . Cabinet inside view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Finding information in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stacking capability and cabinet view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional diagram of Horizonmacro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 1–1 1–1 1–2 1–3 1–4 1–4 1–5 1–6 M-Cell6 comparison with Horizonmacro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Comparison overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizonmacro and M-Cell6 compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . Comparison of Horizonmacro and M-Cell6 connections and modules . . Tech. Tech. Tech. Tech. 1–7 1–7 1–7 1–8 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Software requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Approval and safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF power output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BSC connectivity options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indoor cabinet dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frequency capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Structural considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Layout plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 1–9 1–9 1–9 1–9 1–9 1–10 1–11 1–12 1–12 1–12 1–12 1–13 1–13 1–14 1–16 1–16 Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION iii GSM-205-323 iv Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Equipment introduction and manual definition Equipment introduction and manual definition Overview of Horizonmacro indoor The Horizonmacro indoor is a six carrier base transceiver station (BTS) cabinet, with variants that operate in the following frequency bands: GSM850, GSM/ EGSM900, DCS1800, and PCS1900. Indoor cabinets operate from either –48/60 V dc (positive earth), +27 V dc (negative earth), or wide input, nominal 120/240 V, ac single phase supplies. An optional battery backup system is available for use with the –48/60 V dc BTS, and is described in Service Manual: Battery Backup System for Horizonmacro Indoor: (GSM-205-023) Order number 68P02900W59 . Cooling is provided by circulation fans located in the bottom of the unit. Figure 1-1 shows an external view of a standard cabinet with an optional hood fitted. ig.225.rh Figure 1-1 Indoor cabinet on plinth with optional hood Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 1–1 Equipment introduction and manual definition GSM-205-323 Names and acronyms for main cabinet equipment This section is intended to give the reader a basic understanding of how components interconnect. The BTS cabinet consists of the cabinet frame structure, a main cage and a top panel, and contains the following equipment, as shown in Figure 1-2: Tech. 1–2 A digital module shelf, located in the lower right side of the cabinet. This contains master and optional redundant digital modules: – Fibre optic multiplexer (FMUX), 1 + 1 redundant (if required). – Main control unit with dual FMUX (MCUF), 1 + 1 redundant (if required). – Network interface units (NIUs), four in total. – An alarm board (no redundancy option). – One or two (for redundancy) BCU power supply modules (BPSMs). Up to three power supply modules (PSMs) and one circuit breaker module (CBM) in the upper right portion of the cabinet. The PSMs are load sharing, with the third PSM providing optional redundancy. Up to six compact transceiver units (CTUs), located in the left side of the cabinet. Fan modules mounted in the bottom of the cabinet, two 2-fan modules and one 4-fan module. RF modules, mounted in the top panel, comprising transmit (Tx) blocks, and a receive (Rx) module, the sectorized universal receiver front-end (SURF). The various Tx blocks are listed in Specifications in this chapter. Interface panel, mounted in the top panel, for power and customer communications connectors. Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Equipment introduction and manual definition Cabinet inside view Figure 1-2 shows the location of components and main headings for detailed information in this technical description category of the manual. POWER SUPPLIES AND CIRCUIT BREAKER RF MODULES ONE SURF (Rx) THREE PSMs (see NOTE) THREE Tx BLOCKS (DCFs SHOWN AS EXAMPLE) T43/BIB CIRCUIT BREAKER MODULE (CBM) SIX TRANSCEIVERS (CTUs) DC POWER IN INTERFACE PANEL CONNECTORS TWO 2-FAN UNITS ONE 4-FAN UNIT TEMPERATURE CONTROL SYSTEM ALARM MODULE DIGITAL MODULES MCUF FMUX/NIU/BPSM (NOT VISIBLE) NOTE TOP SECTION OF PLINTH (SLIDES INTO BASE PLINTH) Three PSMs = 2 + 1 redundant (if required). An optional hold-up battery module may be installed instead of a redundant PSM. Figure 1-2 Cabinet with components identified (door and base plinth removed) Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 1–3 Equipment introduction and manual definition GSM-205-323 Configuration information Configuration information can be found in System Information: BSS Equipment Planning: (GSM-001-103) Order number 68P02900W21. Finding information in this manual Each category and chapter has a table of contents (TOC). Headings are designed to convey contents accurately, to enable manual search. The index provides an alternative method of finding subsections of information. This chapter provides a summary of the equipment, to enable readers to understand terminology and thus locate information via the TOCs and index. The service manual set comprises the four categories below: Category 323 Provides an introduction, specification, and technical description. Category 423 Provides the information for installation and commissioning. Category 523 Provides information on maintenance and repair, with procedures to change Field Replaceable Units (FRUs). Category 623 Provides list of options and spares, with diagrams to illustrate FRUs. The category 323 technical description is divided into chapters based on functionality as shown in Figure 1-2: Overview and specifications This chapter provides a summary of the equipment to enable the reader to understand terminology, and thus locate information via the TOCs and index. Cabinet structure, including: Interface panel, main cage, door and optional hood. Temperature control system, including: 2-fan and 4-fan. Cabinet power supply, including: PSM, BPSM and circuit breaker module. RF modules, including: CTU, SURF, Tx blocks and CCB. Digital modules, including: MCUF, NIU, T43/BIB connections, FMUX and alarm module. Tech. 1–4 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Equipment introduction and manual definition Stacking capability and cabinet view An optional stacking bracket enables any of the BTS variants to have a second cabinet mounted on top of the first. The stacking bracket also enables an optional Cavity Combining Block (CCB) to be installed in an optional stacking bracket basket. A stacking bracket can be placed on top of the second (stacked) cabinet, as shown in Figure 1-3. NOTE CCBs are not currently available for the GSM850 or PCS1900 BTS variants. Figure 1-3 View of two cabinets stacked in maximum assembly Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 1–5 GSM-205-323 Equipment introduction and manual definition Functional diagram of Horizonmacro Figure 1-4 shows the functional modules of a Horizonmacro. For clarity, only one transceiver and one Tx block has been shown. ANTENNAS (Tx and Rx SEPARATE OR COMBINED) TO SURF or MCell6 Rx OF EXTENSION CABINET 0A EXT 0B 1A Rx0 1B 2A Rx1 2B Rx2 Rx FILTER Tx FILTER SWITCH (CONTROLLED BY CTU) UP TO THREE Tx BLOCKS SURF Rx A RF LOOPBACK Rx B Tx UP TO SIX TRANSCEIVERS (CTUs) RF MODULES DIGITAL MODULES FMUX FMUX MCUF NIU NIU TO FMUX OF EXTENSION CABINET TO FMUX OF EXTENSION CABINET TO FMUX OF EXTENSION CABINET FMUX NIU NIU TO NETWORK Figure 1-4 Functional diagram of cabinet components Tech. 1–6 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 M-Cell6 comparison with Horizonmacro GSM-205-323 M-Cell6 comparison with Horizonmacro Comparison overview The Horizonmacro is a replacement for M-Cell2/6 base stations, and the GSM/EGSM900 and DCS1800 Horizonmacro variants are directly compatible with M-Cell6. For example, a mixture of up to four Horizonmacro and M-Cell6 BTSs can be combined to form a single site, with either a Horizonmacro or an M-Cell6 being in control of the other units. Since many customers are familiar with M-Cell6, and will use Horizonmacro with M-Cell6, equivalent components are described in this section, to assist understanding. The Horizonmacro is a single cabinet, using reduced size and higher reliability components. The plinth base fix points are the same as M-Cell6, though direct replacement may require repositioning, to allow for adequate cabinet spacing. The Horizonmacro can have a stacking bracket fitted to enable CCB installation, and/or to enable mounting a second Horizonmacro. Horizonmacro and M-Cell6 compatibility A 24-carrier BTS site (in an 8/8/8 configuration) can be achieved by combining four units as shown in Figure 1-5. This is the maximum BTS size. Each unit can be either a Horizonmacro or an M-Cell6. Either a Horizonmacro or an M-Cell6 can control the other three units; the MCU of M-Cell6 and the MCUF of Horizonmacro being identical in control function. An MCUF can be fitted into an M-Cell6 and will then function as an MCU. An MCU cannot be fitted into a Horizonmacro. Figure 1-5 shows a schematic diagram of the digital connectons in a four cabinet BTS site. Figure 1-5 Digital connections in maximum BTS site Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 1–7 M-Cell6 comparison with Horizonmacro GSM-205-323 Comparison of Horizonmacro and M-Cell6 connections and modules Table 1-1 compares the main components of the Horizonmacro, with equivalent components of M-Cell6 (the previous generation of equipment). Table 1-1 Main components of Horizonmacro and M-Cell6 Function Horizonmacro component M-Cell6 equivalent Input power conversion units PSM PSM (different) Power to radios and BPSM Backplane Cables Transceiver CTU TCU/TCU-B Main processor board (formerly GPROC, KSW and GCLK boards in BTS4/5/6 (pre-M-Cell) equipment) MCUF MCU Connection radio to MCU Backplane FOX Connection MCU to MCUF internal FMUX transceivers in another cabinet (two) or external FMUX (one) Tech. 1–8 FMUX Rx components and distribution SURF DNLB & IADU Radio to Rx components SURF Harness Cables Tx components DCF, TDF, DDF, HCU and CCB CBF, MPDM, HPDM HC and CCB Links to terrestrial network NIU NIU E1/T1 links T43/BIB T43/BIB Power for digital boards BPSM BPSM Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Specifications Specifications Overview of specifications All Horizonmacro specifications are included in this section. Software requirements The GSM/EGSM900 and DCS1800 BTSs require software release GSR4 (or later) in the network. The GSM850 and PCS1900 BTSs require software release GSR5.1 (or later) in the network. Approval and safety Table 1-2 lists the specifications with which the Horizonmacro indoor complies. Table 1-2 Horizonmacro specification compliance GSM/EGSM900 & DCS1800 GSM850 & PCS1900 Type approvall ETS 301 502 EMC EN301 489-8 CFR47 Part 2 CFR47 Part 22 (850 only) CFR47 Part 24 (1900 only) CFR 47 Part 2 and 15 CFR47 Part 22 (850 only) CFR47 Part 24 (1900 only) Safety EN 60215, IEC 60215, EN 60950, IEC 950, CSA 22.2 No. 950, UL 1950 Environmental limits Table 1-3 lists the operating and storage environmental limits. Table 1-3 Environmental limits Environment Temperature Relative Humidity Operating –5 C to + 45 C. 5% to 100% relative humidity, not to exceed 0.029 g water / m3 dry air. Storage –45 C to +70 C. 8% to 100% relative humidity, not to exceed 0.029 g water / m3 dry air. NOTE This specification is valid up to 3 km altitude, corresponding to an atmospheric pressure range of 648 to 1048 millibars. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 1–9 GSM-205-323 Specifications Power requirements Cabinet power supply requirements Table 1-4 lists the power supply requirements for the different power supply options. Table 1-4 Main indoor cabinet power supply requirements Nominal Voltage Voltage supply range Current supply maximum +27 V dc (negative earth) +20 to +30 V dc 64 A (at nominal voltage) –48 V dc (positive earth) –39 to –72 V dc 36 A (at nominal voltage) 88 to 264 7.5 A (at nominal voltage) 120/240 V ac (50 – 60 Hz) NOTE Voltage transients must be less than 35 V peak amplitude (never below 0 V). Ripple and noise must be less than 200 mV p-p (30 mV rms) over 10 Hz to 14 MHz. Voltage application stabilization must be within the specified range in less than 1 second. Power consumption Table 1-5 lists typical and maximum power consumption values Table 1-5 Power consumption of full cabinet, including digital redundancy Typical measured consumption Maximum power consumption 1400 watts NOTE Tech. 1–10 1700 watts Maximum power consumption figures are theoretical values derived under extreme conditions and are affected by variables such as temperature, component tolerances, transmission power and supply voltage. Although these figures must be considered when planning site power requirements, typical measured consumption values will be lower. Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Specifications Maximum thermal dissipation Thermal dissipation has to remove the energy of maximum power consumption, less RF power output of the six transceivers. Maximum power consumption: 1700 W. Six CTUs at full power at DCF Tx blocks: 1800 MHz (6 x 16 = 96) approx. 100 W. 900 MHz (6 x 20 = 120) 120 W. Maximum thermal dissipation 1800 MHz: 1700 – 100 = 1600 W. Maximum thermal dissipation 900 MHz: 1700 – 120 = 1580 W. NOTE Thermal dissipation figures are not currently available for when 850 MHz or 1900 MHz CTUs are used. RF power output Table 1-6 lists the RF power output of the CTU types. Table 1-6 CTU RF power output at Tx connector GSM850 and EGSM900 DCS1800 and PCS1900 60 W (47.8 dBm) +/– 1.0 dB 50 W (47.0 dBm) +/–1.0 dB Table 1-7 lists the expected power output from the various Tx blocks for both types of CTU. Table 1-7 RF power output at cabinet after Tx blocks Tx block GSM850 EGSM900 DCS1800 PCS1900 TDF 40 W (46.0 dBm) 32 W (45.1 dBm) DCF 20 W (43.0 dBm) 16 W (42.1 dBm) DDF 8.5 W (39.3 dBm) 7W (38.5 dBm) CCB* n/a 20 W (43.0 dBm) 16 W (42.1 dBm) n/a * For a six-channel configuration with minimum cavity separation of 800 kHz. NOTE CCBs are not currently available for the GSM850 or PCS1900 variants. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 1–11 GSM-205-323 Specifications Sensitivity The receive sensitivity of the equipment is shown in Table 1-8. Table 1-8 Rx sensitivity * Frequency Band Without Duplexer With Duplexer 850 MHz –107 dBm –106 dBm 900 MHz –107 dBm –106 dBm 1800 MHz –108.5 dBm –107.5 dBm 1900 MHz –107 dBm –106 dBm * Guaranteed over all channel types, fading profiles, RF frequencies and operating conditions. Battery backup The Horizonmacro indoor cabinet has no internal battery backup as standard. An optional hold-up battery module, (sufficient to provide ten seconds of backup power), can be fitted in the PSM shelf, in an empty slot or in place of the redundant PSM. The optional hold-up battery module is described in chapter 4 of this category in Hold-up battery module Additional battery backup capacity can be provided by installation of an optional battery back up system, described in Service manual: Battery backup system for Horizonmacro indoor; GSM-205-023, 68P02900W59. BSC connectivity options Options exist for E1, T1 and HDSL (star and daisy chain) connection. Indoor cabinet dimensions The dimensions of cabinets are shown in Table 1-9. Table 1-9 Cabinet dimensions Cabinet type Height Width Depth Cabinet (without hood) 750 mm 700 mm 430 mm Cabinet with optional hood 870 mm 700 mm 430 mm Cabinet with stacking bracket (to hold CCB) 1025 mm 700 mm 430 mm Two cabinets, with stacking bracket between, and optional hood on top 1900 mm 700 mm 430 mm Two cabinets, with stacking bracket between, and stacking bracket on top. 2050 mm 700 mm 430 mm The optional hood allows cables to enter the cabinet from the back and above. The stacking bracket allows a second cabinet to be stacked on top of the first cabinet. The stacking bracket can also contain a metal basket, in which CCBs are fitted (the only Tx unit that cannot fit in the cabinet itself). Tech. 1–12 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Specifications Weights The maximum weight of the cabinet is shown in Table 1-10. CAUTION Consider future expansion. Another cabinet may be added by stacking on top of the existing cabinet. This, if used with stacking units on both, each with CCBs, and associated cables, could result in a total weight of 280 kg. Ensure floor is capable of supporting this weight. Table 1-10 Main indoor cabinet weights (with six transceivers) Cabinet with plinth and optional hood Cabinet with plinth, stacking bracket and CCB 115 kg 130 kg Torque values Table 1-11 details torque values used during installation, maintenance and repair procedures. Table 1-11 Torque values for all cabinet screws/bolts and RF connectors Size of screw/bolt M4 M6 M8 M10 SMA N-type 7/16 Torque value 2.2 Nm 3.4 Nm 5 Nm 10 Nm 1 Nm 3.4 Nm 25 Nm NOTE Torque values used with M12 anchor bolts will depend on the anchor bolt manufacturer. Check manufacturer’s data for correct values. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 1–13 GSM-205-323 Specifications Frequency capability Frequency hopping The Horizonmacro supports baseband frequency hopping (BBH) and synthesizer frequency hopping (SFH). NOTE Baseband frequency hopping is not supported in the GSM850 and PCS1900 Horizonmacro variants. Frequency band characteristics BTS radio channels (RF carriers) are full duplex (transmit and receive) with the characteristics listed in Table 1-12 for GSM/EGSM900 and DCS1800 BTSs and in Table 1-13 for GSM850 and PCS1900 BTSs. Table 1-12 Frequency band characteristics – GSM/EGSM900 and DCS1800 Tech. 1–14 GSM900 EGSM DCS1800 Transmit frequency band (MHz) 935 to 960 925 to 960 1805 to 1880 Receive frequency band (MHz) 890 to 915 880 to 915 1710 to 1785 Transmit/receive duplex separation (MHz) 45 45 95 Channel width (kHz) 200 200 200 Number of channels 124 174 374 Transmit frequency guard bands (MHz) 935.0 to 935.1 959.9 to 960.0 925.0 to 925.1 959.9 to 960.0 1805.0 to 1805.1 1879.9 to 1880.0 Receive frequency guard bands (MHz) 890.0 to 890.1 914.9 to 915.0 880.0 to 880.1 914.9 to 915.0 1710.0 to 1710.1 1784.9 to 1785.0 Transmit channel centre frequency (MHz) Even 10ths of a MHz from 935.2 to 959.8 Even 10ths of a MHz from 925.2 to 959.8 Even 10ths of a MHz from 1805.2 to 1879.8 Receive channel centre frequency (MHz) Even 10ths of a MHz from 890.2 to 914.8 Even 10ths of a MHz from 880.2 to 914.8 Even 10ths of a MHz from 1710.2 to 1784.8 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Specifications Table 1-13 Frequency band characteristics – GSM850 and PCS1900 GSM850 PCS1900 Transmit frequency band (MHz) 869 to 894 1930 to 1990 Receive frequency band (MHz) 824 to 849 1850 to 1910 Transmit/receive duplex separation (MHz) 45 80 Channel width (kHz) 200 200 Number of channels 124 299 Transmit frequency guard bands (MHz) 869.0 to 869.1 893.9 to 894.0 1930.0 to 1930.1 1989.9 to 1990.0 Receive frequency guard bands (MHz) 824.0 to 824.1 848.9 to 849.0 1850.0 to 1850.1 1909.9 to 1910.0 Transmit channel centre frequency (MHz) Even 10ths of a MHz from 869.2 to 893.8 Even 10ths of a MHz from 1930.2 to 1989.8 Receive channel centre frequency (MHz) Even 10ths of a MHz from 824.2 to 848.8 Even 10ths of a MHz from 1850.2 to 1909.8 Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 1–15 GSM-205-323 Specifications Structural considerations Adequate clearance must be provided at the front of the equipment for operation and maintenance purposes. There must be adequate side clearance (50 mm) to enable the door to open beyond 90° (see Figure 1-6). The door can also stop at 95° and 130° , but this is only to protect the door, or give optional additional operator space. The cabinet ventilation entry can be solely from the bottom front of the cabinet. This allows a cabinet to be placed against a wall. However, if the unit is placed 50 mm from back or side obstructions, such as wall or other cabinets, the ventilation will be improved, and fan noise reduced. Up to 100 mm rear space may be required for cables if using stacking bracket. The foundation or structure on which the BTS cabinet is mounted must be of sufficient strength to support a maximum gross weight of 130 kg for a single cabinet or 280 kg for two stacked cabinets. NOTE In seismically active areas, Motorola suggest using a qualified structural engineer to assess frame mounting requirements, such as floor construction, mounting anchors, cell site construction and to provide a suitable design for top frame support if a stacked configuration is required. Layout plan Figure 1-6 shows the cabinet installation layout plan. 100 mm clearance if using stacking bracket to allow cable space 700 mm 50 mm minimum side clearance for door opening INDOOR CABINET 430 mm 70 mm width when door at 95° 500 mm width when door at 130° 700 mm door at second position (130°) 700 mm door at first position (95°) Figure 1-6 Indoor cabinet site layout plan Tech. 1–16 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 Chapter 2 Cabinet structure Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION GSM-205-323 ii Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Chapter 2 Cabinet structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet structure of Horizonmacro indoor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . External cabinet view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of structure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Space required around cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filled cabinet view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 2–1 2–1 2–2 2–2 2–3 Empty cabinet and SURF harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SURF harness and cabinet attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet view with installed SURF harness . . . . . . . . . . . . . . . . . . . . . . . . . SURF harness view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. 2–4 2–4 2–4 2–5 Top panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 2–6 Top panel description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 2–6 Top panel view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 2–6 Cage backplane interface panel harness assembly (CBIA) . . . . . . . . . . . . . . . . CBIA overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CBIA and interface panel schematic view . . . . . . . . . . . . . . . . . . . . . . . . . . Backplane and harness view including door switch and heat sensors . . CBIA cage function and diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CBIA harness function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CBIA backplane function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Attachment of cage to cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interface panel function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interface panel diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interface panel pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 2–7 2–7 2–7 2–8 2–9 2–9 2–10 2–10 2–11 2–11 2–11 Cabinet door and optional hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Door function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Door external and internal view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hood function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Securing pins and hood removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. 2–12 2–12 2–12 2–13 2–13 2–13 Stacking bracket and CCB basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stacking bracket function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stacking bracket diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stacking bracket front cover function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of stacked cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 2–14 2–14 2–14 2–15 2–15 Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION iii GSM-205-323 iv Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Cabinet structure of Horizonmacro indoor Cabinet structure of Horizonmacro indoor External cabinet view Figure 2-1 shows an external view of a closed cabinet with optional hood, and a cabinet with door open and no hood. Figure 2-1 Closed cabinet and cabinet with hood removed and door open Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 2–1 Cabinet structure of Horizonmacro indoor GSM-205-323 Overview of structure description The equipped cabinet is shown in Figure 2-2. The cabinet, intended for minimum maintenance and maximum ease of module replacement, and has access only from the front and the top. This chapter describes the cabinet structure and inner connections to assist understanding of the cabinet functions. There should be no need to dismantle the cabinet beyond Field Replaceable Unit (FRU) level. The cabinet structure components are explained in the following sections: Empty cabinet and SURF harness This section describes the empty cabinet and the SURF harness connections between the SURF and the backplane and transceivers. Top panel This section describes the bare top panel with all the modules removed. Cage backplane interface panel harness assembly (CBIA) This section describes the CBIA. It also describes the backplane connections between all modules, and the harness from the backplane to the interface top panel connectors. Door and hood This section describes the structure and function of the door and optional hood. Stacking bracket and CCB basket This section describes the stacking bracket. It is used for mounting a second cabinet on top of the first, and/or providing a mounting position for CCBs. Space required around cabinet See Specifications in Chapter 1. Tech. 2–2 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 Cabinet structure of Horizonmacro indoor GSM-205-323 Filled cabinet view Figure 2-2 shows a cabinet with maximum number of modules installed. Further information is detailed in the later technical description chapters. POWER SUPPLIES AND CIRCUIT BREAKER RF MODULES ONE SURF (Rx) THREE PSMs (see NOTE) THREE Tx BLOCKS (DCFs SHOWN AS EXAMPLE) T43/BIB CIRCUIT BREAKER MODULE (CBM) SIX TRANSCEIVERS (CTUs) DC POWER IN INTERFACE PANEL CONNECTORS TWO 2-FAN UNITS ONE 4-FAN UNIT TEMPERATURE CONTROL SYSTEM ALARM MODULE DIGITAL MODULES MCUF FMUX/NIU/BPSM (NOT VISIBLE) NOTE TOP SECTION OF PLINTH (SLIDES INTO BASE PLINTH) Three PSMs = 2 + 1 redundant (if required). An optional hold-up battery module may be installed instead of a redundant PSM. Figure 2-2 Cabinet, without door or hood, showing main components Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 2–3 GSM-205-323 Empty cabinet and SURF harness Empty cabinet and SURF harness SURF harness and cabinet attachment The SURF harness is fitted on the back wall of the cabinet, as shown in Figure 2-3. The chassis of the SURF harness supports the SURF module. The SURF harness provides: Three connectors to the SURF, for RF and power. One RF connector to each CTU, consisting of three inputs, one each for RxA, RxB and RF loopback test, as shown in Figure 2-4. The RF connectors are free floating to ensure fitting of CTU modules. One connector to the backplane, for power from the PSMs. Cabinet view with installed SURF harness Figure 2-3 shows the SURF harness installed in an empty cabinet, with, for clarity, SURF harness cables not shown. SURF HARNESS EARTH CABLE FOR MAIN CAGE ig.232.rh Figure 2-3 SURF harness installed in empty cabinet. Tech. 2–4 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Empty cabinet and SURF harness SURF harness view Figure 2-4 shows the SURF harness with connectors indicated. SLOT FOR SURF MODULE RxB X 6 RF LOOPBACK X 6 RxA X 6 THREE CONNECTORS TO SURF POWER CONNECTOR TO BACKPLANE CTU 5 CONNECTOR FOR EACH CTU RxA LOCATING PINS CTU 0 RF LOOPBACK TEST PORT (L) RxB ig.233.rh Figure 2-4 SURF harness with connectors indicated Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 2–5 GSM-205-323 Top panel Top panel Top panel description The top panel provides: A basket to hold up to three Tx blocks. This includes three holes to enable connection of CTU Tx cables to the underside of each Tx block. The holes also allow cooling of the Tx blocks from underneath. A slot for insertion of the SURF module. A location hole for the interface panel. An area for ventilation purposes above the PSMs. A cable hole for fibre optic extension cables from the MCUF FMUX to an FMUX of another cabinet. Top panel view Figure 2-5 shows a top panel with major features labelled. SLOT FOR SURF MODULE LOCATION HOLE FOR INTERFACE PANEL BASKET TO HOLD THREE Tx BLOCKS HOLE FOR ONE Tx BLOCK CTU CONNECTIONS VENTILATION PANEL (LOCATED ABOVE PSMs) ig.235.rh CABLE HOLE FOR FIBRE OPTIC EXTENSION CABLES Figure 2-5 Top panel with major features labelled Tech. 2–6 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Cage backplane interface panel harness assembly (CBIA) Cage backplane interface panel harness assembly (CBIA) CBIA overview The CBIA provides a platform for module installation and power and digital signal interconnection to cabinet modules. The CBIA consists of: The main cage - providing compartments for fans, CTUs, digital modules, BPSMs, PSMs and CBM. The backplane - routes power and signals for all cage modules and power to the SURF. The harness - links the backplane to the interface panel. The interface panel - carries the T43/BIB, the required power and communications connectors. CBIA and interface panel schematic view Figure 2-6 shows the CBIA main cage and the interface panel. INTERFACE PANEL MAIN CAGE HARNESS LINKS BACKPLANE CONNECTORS TO UNDERSIDE OF INTERFACE PANEL BACKPLANE ATTACHED TO ENTIRE BACK OF CAGE DIGITAL MODULE SECTION OF CAGE ig.236.rh Figure 2-6 View of CBIA cage and the interface panel Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 2–7 GSM-205-323 Cage backplane interface panel harness assembly (CBIA) Backplane and harness view including door switch and heat sensors Figure 2-7 shows the CBIA harness linking the interface panel and the backplane at rear of main cage. Each backplane harness connector is identified. INTERFACE PANEL DOOR SWITCH NIU to T43/BIB J21 T43/BIB THREE HEAT SENSORS DOOR SWITCH CONNECTOR J55 EXTERNAL ALARMS J23 RTC J32 ICS J26 GPS J22 (if fitted) PIX J25 SIX CTU CONNECTOR HOLES FOR SURF HARNESS POWER CONNECTOR FOR SURF HARNESS ig.237.rh Figure 2-7 Rear view of CBIA showing backplane and harness Tech. 2–8 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Cage backplane interface panel harness assembly (CBIA) CBIA cage function and diagram The main cage holds modules and supports the backplane. Each compartment has appropriate sliders for insertion of the modules. Figure 2-8 shows the module compartments of the cage. MAIN CAGE POWER SUPPLY MODULES (PSMs) CIRCUIT BREAKER MODULE FULL SIZE DIGITAL MODULES (MCUFs AND ALARM) TRANSCEIVERS (CTUs) HALF SIZE DIGITAL MODULES (FMUX, NIUs AND BPSM) HALF SIZE DIGITAL MODULES (FMUX, NIUs AND BPSM) 2-FAN 2-FAN 4-FAN HOLES IN BACK PANEL OF CAGE FOR BACKPLANE FAN CONNECTORS Figure 2-8 Front view of CBIA cage showing where modules fit CBIA harness function The harness provides cables to link connectors on the backplane with connectors on the underside of the interface panel. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 2–9 Cage backplane interface panel harness assembly (CBIA) GSM-205-323 CBIA backplane function The cabinet design enables all possible RF and digital module combinations to be served by the same backplane. The only module-to-module cabling required are the Tx cables from the transceivers to the Tx blocks. Any external attachments will also require separate cabling. The backplane is a multilayered printed circuit board with attached connectors on front and back. The backplane: Routes power and digital signals throughout the cabinet. Provides connectors for the harness cables linking to the interface panel. Provides connectors for plug in modules. Provides power to the SURF harness, when the main cage is inserted into the cabinet. Provides a connector for the door switch cable. Provides connectors for three heat sensors in the main cage above the CTUs. Attachment of cage to cabinet The CBIA is fitted to the cabinet at the factory and is not intended to be removed in the course of normal maintenance or FRU replacement procedures. Tech. 2–10 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Cage backplane interface panel harness assembly (CBIA) Interface panel function The interface panel provides all connection points to: The required power sources. External alarms (for example battery backup system alarms) Connection points to all telecommunications links. All connectors are linked to the backplane via the CBIA harness. Plastic connector covers, supplied by Motorola, keep unused connectors protected from damage by static or foreign matter and should be retained. Interface panel diagram Figure 2-9 shows the locations of the interface panel connectors. DC POWER INPUT T43/BIB VENTILATION GRID GPS (if fitted) CCB AC POWER SOCKET INPUT PIX 0 PIX 1 ICS EXTERNAL ALARMS ig.239.rh Figure 2-9 Interface panel connector locations Interface panel pinouts Interface panel pinouts are detailed in Installation and Configuration: (GSM-205-423) Interface panel cabling of this service manual. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 2–11 GSM-205-323 Cabinet door and optional hood Cabinet door and optional hood Door function The cabinet is fitted with a door and a hood option. The optional hood cannot be fitted in conjuction with a stacking bracket. The door has the following functions: Protects modules from damage. Ensures correct air ventilation. Provides EMC shielding. The door has a ventilation grid with internal honeycomb grid, a vertical aluminium air baffle, and a horizontal door stop bracket. The door stop bracket enables the door to open to 95 or 130 degrees. The lock is a trigger latch, opened (if unlocked) by pressing the middle button. There is also a door alarm bracket, to touch the cabinet door switch. Door external and internal view Figure 2-10 shows both sides of the cabinet door. INTERNAL VIEW DOOR ALARM BRACKET DOOR STOP BRACKET EXTERNAL VIEW VERTICAL AIR BAFFLE VENTILATION GRID HONEYCOMB VENTILATION TRIGGER LATCH ig.266.rh Figure 2-10 External and internal view of cabinet door Tech. 2–12 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Cabinet door and optional hood Hood function The optional hood can be fitted to keep unsightly cables and connectors out of view, where this is important. View of hood Figure 2-11 shows a top view of the hood. LIFTING EDGE ig.267.rh Figure 2-11 View of hood as seen from the front of the cabinet Securing pins and hood removal The hood mounts on four pins that screw into the cabinet top panel, replacing existing screws. The hood can be easily lifted off the cabinet by pulling on the lifting edge at the rear, as shown in Figure 2-11. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 2–13 GSM-205-323 Stacking bracket and CCB basket Stacking bracket and CCB basket Stacking bracket function The stacking bracket has two main functions: To enable a second cabinet to be stacked on top of the first cabinet. To house CCBs in a dedicated optional CCB basket. The stacking bracket is fixed to the top of the cabinet by eight M8 screws. If the stacking bracket is replacing an existing hood, then the four hood securing pins must first be removed to accommodate four of the stacking bracket screws. A second cabinet may be attached on top of the stacking bracket by four M10 screws. Lower cabinet outlet and additional upper cabinet inlet ventilation is provided by the large open sides of the stacking bracket (especially on the right side of the cabinet). The CCB basket is fitted only if CCBs are required. The CCB basket is removable, to enable access for SURF module replacement. Stacking bracket diagram Figure 2-12 shows a view of the stacking bracket with CCB basket installed. M10 HOLES (4) FOR TOP CABINET ATTACHMENT (IF REQUIRED) REAR OF BRACKET CCB BASKET (IF REQUIRED) DETACHABLE CCB BASKET BAR M8 HOLES (8) FOR BOTTOM CABINET ATTACHMENT. ig.268.rh Figure 2-12 View of stacking bracket with CCB basket installed. Tech. 2–14 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Stacking bracket and CCB basket Stacking bracket front cover function The stacking bracket front cover clips onto the front of the stacking bracket and provides the following functions: Protection for CCB (if fitted). Blanking panel to match appearance of cabinet door. View of stacked cabinets Figure 2-13 shows a view of two stacked Horizonmacro indoor cabinets with front covers attached to the two stacking brackets. Stacking bracket front cover Outlet air Outlet air Inlet air Inlet air Stacking bracket front cover Outlet air Outlet air Inlet air Figure 2-13 View of two stacked Horizonmacro indoor cabinets, showing stacking bracket front covers Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 2–15 Stacking bracket and CCB basket Tech. 2–16 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION GSM-205-323 31st Oct 01 Chapter 3 Temperature control system Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION GSM-205-323 ii Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Chapter 3 Temperature control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indoor temperature control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature control overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet over temperature control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet restart after shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 3–1 3–1 3–1 3–1 3–1 Fan unit description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fan unit overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fan operation and reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter option and effect on fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. 3–2 3–2 3–2 3–2 Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION iii GSM-205-323 iv Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Indoor temperature control system Indoor temperature control system Temperature control overview The Horizonmacro indoor cabinet contains equipment that has to be maintained within the operational temperature range, to ensure correct operation of the equipment and to guard against premature failure of the individual components. The internal temperature is maintained within these limits by internal fans. Cabinet over temperature control Under overheat conditions, as the temperature rises above preset levels, temperature sensors located in various areas within the cabinet provide alarms. A further increase in temperature causes dual sensors, set at a higher threshold temperature to initiate PSM and cabinet shutdown. The cabinet is restarted when the sensors are reset by a substantial fall in temperature. The CTUs have their own shutdown responses to overheating. The CTUs shutdown at 92 C. 850/900 MHz CTUs also have an internal 4 dB power reduction response to overheating at 85 C. 1800/1900 MHz CTUs have a 0.6 dB cut back at 70 C, in addition to the 4 dB power reduction at 85 C. The CTU shutdown response to overheating provides a second level of cabinet protection, independent of the cabinet heat sensors. Temperature sensors The three cabinet temperature sensors are located above the CTU compartment (see Figure 2-7) and consist of the following: One 70 C sensor provides a cabinet overtemperature alarm when the cabinet temperature exceeds planned level. The alarm is processed by the alarm board and MCUF, and sent on to the OMC-R via the BSC. Two 85 C sensors shut down the PSMs to protect the cabinet equipment from heat damage. Both sensors must detect excess temperature for the shutdown to take place; this reduces the risk of an unnecessary shutdown. No prior notification of shutdown is given to the OMC-R, except for the original 70 C sensor alarm. This is because the MCUF and CTUs immediately lose power and functionality. Cabinet restart after shutdown The cabinet is restarted when the overtemperature condition initiating shutdown has reset. The two 85 C temperature sensors reset at 55 C. This re-establishes an earth point for the PSM internal detectors connected to the cabinet heat sensors, which then reactivate the PSM outputs. The MCUF then reboots as in a normal power up. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 3–1 GSM-205-323 Fan unit description Fan unit description Fan unit overview The indoor cabinet operating temperature is maintained by three sets of fans: One 4-fan unit (referred to as FAN0), located in front and beneath the digital module shelf. Two identical 2-fan units, (referred to as FAN1 and FAN2), located beneath the CTUs. Figure 3-1 shows the two types of fan unit: 2-FAN UNIT 4-FAN UNIT RESET BUTTONS (ONE PER FAN) SLIDE LATCH FOR MODULE REMOVAL Figure 3-1 View of 2-fan and 4-fan units Fan operation and reset The fans draw in air from beneath the cabinet, and the air is expelled through the door and top cabinet vents. The fans run continuously, and respond to temperature changes to ensure adequate flow. The speed of each fan is controlled by a heat sensor mounted on the fan hub. Each fan has a reset button, for use if a fan has stopped or cannot start. Each reset button is marked FRONT or REAR to identify the appropriate fan. Filter option and effect on fans The filter is an option and not essential in a clean environment. The single filter is mounted under all the fan units. If clogged, fan airflow may be reduced, straining fan motors and increasing fan noise. Tech. 3–2 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 Chapter 4 Cabinet power supply Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION GSM-205-323 ii Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Chapter 4 Cabinet power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizonmacro indoor power supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 4–1 Power supply overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 4–1 Location of power modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 4–1 Power supply module (PSM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Types and overview of PSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PSM location and redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PSM module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PSM alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PSM LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PSM backplane protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. 4–2 4–2 4–3 4–3 4–4 4–4 4–4 Hold-up battery module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to hold-up battery module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front panel switch and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hold-up module batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hold-up battery module functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 4–5 4–5 4–6 4–7 4–7 4–8 4–8 4–9 4–9 Circuit breaker module (CBM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CBM overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of CBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation of CBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. 4–10 4–10 4–10 4–11 MicroBCU Power Supply Module (BPSM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to BPSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BPSM diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. 4–12 4–12 4–12 4–13 Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION iii GSM-205-323 iv Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Horizonmacro indoor power supplies Horizonmacro indoor power supplies Power supply overview The horizonmacro indoor power supplies consist of the following elements: The power supply modules (PSM): – +27 V dc PSM (negative earth input). – –48/60 V dc PSM (positive earth input). – 120/240 V ac (nominal) PSM. The hold-up battery module. The circuit breaker module (CBM). The BCU power supply module (BPSM). Location of power modules Figure 4-1 shows the CBIA with the power modules indicated. PSM or HOLD-UP BATTERY MODULE CBM BPSMs Figure 4-1 Location of power modules Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 4–1 GSM-205-323 Power supply module (PSM) Power supply module (PSM) Types and overview of PSM There are two types of dc power supply modules (PSMs): Nominal +27 V (negative earth input). Nominal –48 V (positive earth input). There is one type of ac PSM: Nominal 120/240 V. All PSMs have the same external appearance and are located in the same positions. Different types are identified only by front panel labels. The PSMs are fed from a backplane connector and use pulse width modulation to generate output supply. A front panel switch (shown in Figure 4-2), disables the output, reducing the input current as shown in Table 4-1. Table 4-1 Input currents for power supply module Type of PSM Output voltage full load Input current full load Input load when output switch off +27 V nominal dc +27 V 32 A 1A –48 V nominal dc +27 V 18 A 0.5 A 120/240 V nominal ac +27 V 3.75 A 0.1 A NOTE Tech. 4–2 There are several manufacturers of the PSMs. Each is fully compatible with the same type of PSM of a different manufacturer. Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Power supply module (PSM) PSM location and redundancy The PSMs are located above the digital cage and circuit breaker module. There are three slots, two for maximum cabinet configuration, one for redundancy. Table 4-2 shows the recommended number of PSMs for different operational configurations. Table 4-2 PSM operational configurations Number of PSMs fitted Maximum load capability Complete operation of cabinet for up to three CTUs. Complete operation of cabinet for up to six CTUs. Redundancy and power load sharing (further enhancing reliability by reducing temperature of operation). PSM module view Figure 4-2 shows a view of the PSM with LEDs identified. GREEN LED ACTIVE AIR VENTS ON ENTIRE TOP AND BOTTOM PANELS RED LED ALARM OUTPUT DISABLE SWITCH M4 MODULE ATTACHMENT SCREWS PSM FRONT PANEL Figure 4-2 View of PSM with LEDs identified Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 4–3 GSM-205-323 Power supply module (PSM) PSM alarms There are three alarms for each PSM, indicated by LEDs (see Table 4-3): Output fail. Input fail. Overtemperature. PSM LEDs The LEDs function with the properties shown in Table 4-3. Table 4-3 Power supply module LEDs function Green LED ACTIVE Red LED ALARM Indication OFF OFF 1. Cabinet power supply off, or 2. Module not connected. ON OFF Normal operation. OFF ON 1. Output disable switch off, or 2. Alarm condition with module unable to supply power. ON ON Internal problem (such as over temperature), but still able to maintain supply. PSM backplane protection If a power track on the backplane is broken or short-circuited, the PSM detects the fault and shuts down to prevent further damage. Tech. 4–4 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Hold-up battery module Hold-up battery module Introduction to hold-up battery module The optional hold-up battery module provides short term backup power for one ac powered Horizonmacro indoor BTS cabinet. The hold-up battery module is fitted in the PSM shelf within the CBIA main cage, in any empty slot or in place of the redundant PSM. It connects to the Horizonmacro indoor BTS through the PSM slot backplane connector. NOTE If the hold-up battery module is used in a Horizonmacro cabinet with more than three radios fitted, power supply redundancy cannot be supported. Under normal operating conditions the hold-up batteries provide ten seconds of backup power (at 25 C) for a fully populated (six radio) Horizonmacro indoor BTS cabinet. NOTE Due to the discharge characteristics of the internal batteries, hold-up duration is reduced at temperatures below 25 C. Figure 4-3 shows a view of the hold-up battery module, with LEDs identified. AIR VENTS ON ENTIRE TOP AND BOTTOM PANELS GREEN LED ACTIVE RED LED ALARM GREEN LED CHARGE OUTPUT ENABLE SWITCH M4 MODULE ATTACHMENT SCREWS FRONT PANEL ig.223.rh Figure 4-3 View of the hold-up battery module Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 4–5 GSM-205-323 Hold-up battery module Specifications Table 4-4 shows the hold-up battery module specifications. Table 4-4 Hold-up battery module specifications Weight 5.9 kg Environmental limits –5 to +45 C (indoor only) Nominal input voltage and frequency 100 to 240 V ac 50 to 60 Hz Supply voltage and frequency range 88 to 270 V ac 45 to 66 Hz Nominal output voltage 24 V dc Output voltage range 27.5 0.25 V dc (max) 19 0.25 V dc (min) Maximum output power 1500 watts Battery capacity 5 Ah Recharge time < 2 hours (from LVD level) Response time (from external supply failure to battery operation) < 10 msec Back up switching voltage 88 volts (110 V ac nominal systems) 150 volts (230 V ac nominal systems) Typical output power duration (six radios) 10 Seconds (@ 25 C) Expected battery y life ((standby) y) Expected battery life (discharge) 3 to 5 yyears 1200 cycles NOTE Tech. 4–6 This specification is valid up to 3 km altitude, corresponding to an atmospheric pressure of approximately 70 kPa (648 to 1048 millibars). Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Hold-up battery module Front panel switch and LEDs Front panel enable switch The rocker style switch mounted on the front panel is used to enable the output of the hold-up module. Front panel LED indicators The front panel LEDs function as follows: ACTIVE (green). Normally lit, this LED indicates that the module is capable of powering cabinets. The ACTIVE LED flashes during discharge. ALARM (red). Normally unlit, when lit continuously this LED indicates one or more of the following alarm conditions exists: – Battery charger fail. – Input voltage drops below 88 V ac (110 V systems) or below 150 V ac (230 V systems). – Enable fail, the module is not receiving an enable signal from the Horizonmacro backplane. When the ALARM LED is flashing the batteries have failed and are not capable of providing sufficient energy to supply a ten second hold-up. NOTE If a battery failure occurs, the batteries may have reached the end of life. The hold-up battery module is disabled and must be returned to Motorola for repair. CHARGE (green). The CHARGE LED is lit while batteries are charging. Hold-up module batteries The hold-up module contains two 12 V batteries connected in series to provide a nominal output of 24 V dc, with a capacity of 5 Ah. Input protection is provided by a 3.15 A fuse mounted on the battery charger PCB, this fuse is not user replaceable. The hold-up module must be returned to Motorola for repair. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 4–7 GSM-205-323 Hold-up battery module Functional description During normal operation the batteries are charged by an internal battery charger. The charger provides battery temperature compensation to protect the batteries. In the case of external ac power supply failure, the unit automatically switches the BTS to battery operation. The hold-up battery module indicates failure alarms to the OMC-R, through the Horizonmacro alarm board. Low voltage disconnect (LVD) The hold-up battery module has an LVD function to protect the batteries from deep discharge. The battery does not discharge when not in the system or after operation of the low voltage disconnect. Hold-up battery module functional diagram Figure 4-4 shows the electrical layout of the hold-up battery module. To backplane dc bus 19 to 27.5 V External supply 88 to 270 V ac Enable Transistor switch Fuse LVD Input detect BATTERY CHARGER AND INPUT POWER DETECT 2 12 V LEAD ACID BATTERIES Figure 4-4 Hold-up battery module electrical layout Tech. 4–8 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Hold-up battery module Alarms Alarms are generated by the open contacts of de-energized relays within the hold-up battery module, (during normal operation the relays are energized and the contacts closed). The contacts are rated for 1 A at 30 V. The alarms are then passed to the Horizonmacro alarm board, through the CBIA backplane, for onward transmission to the OMC-R. These alarms are equivalent to the PSM alarms. The alarm signals generated are: Output fail. This alarm is triggered if: – The enable pin is not correctly plugged into the backplane. – The battery charger fails. – The front panel enable switch is off. – The batteries fail. NOTE If a battery failure occurs, the batteries may have reached the end of life. The hold-up battery module is disabled and must be returned to Motorola for repair. Input fail. This alarm is triggered if the external ac supply voltage drops below: – 88 volts (110 V ac nominal systems). – 150 volts (230 V ac nominal systems). Over temperature. This alarm is triggered if the hold-up battery module temperature exceeds 50 C. Signals The following signals interface with the Horizonmacro backplane: Enable. The output of the hold-up battery module is inhibited unless the ENABLE signal pin is connected to the output return pin through the Horizonmacro backplane. Hold-up module ID. The hold-up module provides a five bit TTL signal to the OMC-R that allows identification of the hold-up module. This signal is available when ac is present and during battery discharge and identifies to the OMC-R the that a battery hold-up module is fitted. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 4–9 GSM-205-323 Circuit breaker module (CBM) Circuit breaker module (CBM) CBM overview The CBM provides circuit protection and manual isolation for all parts of the cabinet, except the PSMs. The CBM is located above the digital module shelf and below the PSMs. The honeycomb casing permits cabinet ventilation through the module. The CBM is connected to the backplane, providing isolator switches and overload protection for the equipment indicated in Figure 4-5. View of CBM Figure 4-5 shows views of the CBM with circuit breaker buttons identified. BACKPLANE CONNECTOR HANDLE-BAFFLE M4 MODULE ATTACHMENT SCREWS CCB (0 AND 1) 4A SURF FANS 2A 7A BPSMs (A AND B) 7A FRONT VIEW 6 CTUs (0 TO 5) 12 A ig.281.rh Figure 4-5 Views of CBM with circuit breaker buttons identified Tech. 4–10 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Circuit breaker module (CBM) Operation of CBM Power for each module is supplied via the appropriate circuit breaker switch. Overload of any circuit results in appropriate front panel circuit breaker button tripping to the off (out) position. The button can be pressed to the on (in) position when overload problem has been corrected. CTUs, BPSMs, CCBs, SURF and fans can be isolated by pressing and releasing the appropriate button to the off (out) position. Power is restored by pushing the appropriate button to the on (in) position. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 4–11 GSM-205-323 MicroBCU Power Supply Module (BPSM) MicroBCU Power Supply Module (BPSM) Introduction to BPSM This section describes the BCU power supply module (BPSM). The BPSM, located in the digital module shelf of the main cage, supplies regulated dc power to the digital modules. A single (master) BPSM mounted in the lower half of the digital module shelf can provide sufficient power for: One MCUF. One FMUX. Two NIUs. The alarm module. An optional second BPSM can be fitted in the upper half of the digital module shelf to supply any or all of the following: Backup power to the alarm module, which is the only digital module supplied by both BPSMs (for redundancy). Optional redundant MCUF and associated FMUX. Up to two additional NIUs. During normal operation, with all the outputs within their regulation limits, a green LED located on the front panel is illuminated. No alarms are generated by the BPSM. BPSM diagram Figure 4-6 shows a BPSM. BACKPLANE CONNECTOR GREEN LED ig.274.rh Figure 4-6 BPSM view Tech. 4–12 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 MicroBCU Power Supply Module (BPSM) The BPSM is a switching type dc/dc power converter that converts the cabinet +27 V dc power to the following regulated dc outputs: +3.3 V ± % at 10 A (full load current) +5 V ± 2 % at 10 A (full load current). +12 V ± 5 % at 4 A (full load current). –12 V ± 5 % at 2 A (full load current). Internal BPSM circuits monitor the +3.3 V, +5 V, +12 V and –12 V outputs for the following purposes: Output voltage regulation. Over-voltage protection - provides shutdown if output voltage exceeds 1.1 to 1.2 times the rated output. Over-current protection - maximum output current has the following limits: – 1.1 to 1.8 times full load rating of +3.3 V output. – 1.1 to 1.8 times full load rating of +5 V output. – 1.25 to 2 times full load rating of +12 V and –12 V outputs. Circuit protection Additional internal circuitry protects the BPSM: Input dc reverse polarity protection, achieved by an input series diode. Thermal protection by automatic BPSM shutdown. Normal BPSM operation resumes after BPSM temperature returns to a safe level. A 10 Amp fuse is located near the backplane connector. LED display An active (Green) LED mounted on the front of the BPSM is on when all output voltages are present and within specified limits. A functional diagram is shown in Figure 4-7. BACKPLANE CONNECTOR VOUT (+5 V) VOUT (+12 V) Green LED Power converter and system monitor VOUT (–12 V) VOUT (+3.3 V) VIN (+27 V) ig.275.rh Figure 4-7 Functional diagram of BPSM Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 4–13 MicroBCU Power Supply Module (BPSM) Tech. 4–14 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION GSM-205-323 31st Oct 01 Chapter 5 RF modules Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION GSM-205-323 ii Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Chapter 5 RF modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF equipment detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of RF equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receive RF hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmit (Tx) RF hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rx/Tx single antenna duplexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. 5–1 5–1 5–1 5–2 5–3 5–3 RF overview and RF test function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF main component explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF loopback purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF loopback hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF loopback software operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional diagram of RF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Description of RF test modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of CTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU internal boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of a CTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU connectors and reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU input/output diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU Tx connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU Rx function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU Tx function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU digital processing and control functions . . . . . . . . . . . . . . . . . . . . . . . CTU uplink/downlink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU frequency hopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of CTU frequency hopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Synthesizer frequency hopping (SFH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SFH example not through BCCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SFH example hopping through BCCH carrier . . . . . . . . . . . . . . . . . . . . . . . Baseband frequency hopping (BBH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BBH example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SURF module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SURF module overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single band SURF module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional description of the single band SURF . . . . . . . . . . . . . . . . . . . . Single band SURF functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual band SURF module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional description of dual band SURF modules . . . . . . . . . . . . . . . . . Dual band SURF functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 5–4 5–4 5–4 5–5 5–5 5–5 5–6 5–7 5–8 5–8 5–8 5–9 5–10 5–11 5–12 5–13 5–13 5–14 5–16 5–19 5–20 5–20 5–20 5–21 5–21 5–22 5–22 5–24 5–24 5–25 5–26 5–27 5–28 5–29 5–30 Tx blocks overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to transmit blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw retention in Tx block locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of basket for Tx blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmit block connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of Tx block connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. 5–31 5–31 5–31 5–32 5–32 5–33 Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION iii GSM-205-323 Blanking plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 5–34 Purpose of blanking plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 5–34 View of blanking plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. 5–34 iv Feedthrough plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Purpose of feedthrough plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of feedthrough plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Feedthrough plate connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. 5–35 5–35 5–35 5–35 HCU plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HCU overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HCU view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HCU functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HCU connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 5–36 5–36 5–36 5–36 5–37 TDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of TDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TDF view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TDF functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TDF connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 5–38 5–38 5–38 5–39 5–39 Dual band TDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of Dual band TDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual band TDF view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual band TDF functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual band TDF connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 5–40 5–40 5–40 5–41 5–41 DCF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DCF overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DCF view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DCF functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DCF connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 5–42 5–42 5–42 5–43 5–43 DDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of DDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DDF view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DDF functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DDF connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. 5–44 5–44 5–44 5–45 5–45 CCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCB overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCB control board (TCB) and set switch . . . . . . . . . . . . . . . . . . . . . . . . . . . TCB and link redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCB view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCB configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCB functional description and diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. 5–46 5–46 5–46 5–46 5–47 5–48 5–49 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 RF equipment detail RF equipment detail Overview of RF equipment This chapter describes the functional operation of radio frequency (RF) modules used in the cabinet. All descriptions are presented at a block diagram level. RF modules described The following equipment is described: Compact Transceiver Unit (CTU). Sectorized Universal Receiver Front-end (SURF) module (for receive path), both single and dual band variants. Several types of transmit block (Tx block). Tx blocks are used for various configurations of transmit path, depending on number of antennas, CTUs and functionality, including potential shared receive path. Cavity combining block CCB, used to combine three CTU transmit paths in conditions where Synthesizer Frequency Hopping (SFH) is not required. Two CCBs can combine up to six CTU transmit paths on to a single Tx antenna. RF general information and loopback test function The following additional information is presented in this chapter: General definition of transmit and receive functions in this RF equipment detail section. An RF overview and RF test function description in the next section. An explanation of CTU frequency hopping in a section immediately after the CTU section. These descriptions are intended to assist the reader in understanding the information on the RF modules. RF specifications All equipment meets or exceeds ETSI regulations. Frequency information is listed in the Specifications part of this manual. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–1 GSM-205-323 RF equipment detail Receive RF hardware Receiver RF hardware consists of the SURF module and optional Tx block receive path, and the receive section of the CTU. The SURF module provides bandpass filtering and low-noise amplification for up to three sectors, with diversity receive antenna signals, together with switching to CTUs. CTU Rx role The CTU provides the following receive functions: Tech. 5–2 Receiver tuning (on a timeslot basis) to any receive channel frequency. Demodulation and equalization of the receive channel signal. Measurement of the received signal strength indication (RSSI) and signal quality. Recovery of received data from the demodulated radio channel. Channel decoding of the received data and processing of the recovered signal. Traffic data is passed on to the MCUF for routeing to the MSC. Digital interface to the SURF module, which controls selection by the SURF switch of the receive signals from the appropriate antenna. Comparison and processing of an additional receive path from a second diversity antenna input to compensate for multipath fading and interference. Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 RF equipment detail Transmit (Tx) RF hardware Transmit RF hardware consists of Tx blocks in appropriate combinations to meet requirements of antenna sharing for the transceivers. CTU Tx role The CTU provides the following transmit functions: Transmit tuning (on a timeslot basis) for generation of any transmit channel RF frequency. Encoding transmit data output. Digital modulation of transmit data onto the transmit radio channel signal. Final RF power amplification and output power level control of the transmit radio channel RF signal. When using a CCB, the output of control data to the CCB. Channel encoding of the data to be transmitted, interleaving signal and traffic channel data, as defined by ETSI. Rx/Tx single antenna duplexing Duplexers allow a single antenna to be used for both transmit and receive operations. Duplexers exist within several of the transmit blocks. Normally duplexed RF signals are used through one antenna, with a second receive antenna to provide diversity. CAUTION If a single antenna (non-diversity) is required, the duplex antenna RF receive cable from the transmit block must be connected to the RxA path at the SURF. Simply switching off diversity at the OMC-R without the correct SURF configuration will cause a loss of reception. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–3 RF overview and RF test function GSM-205-323 RF overview and RF test function RF overview This section explains the RF functional blocks and additional RF loopback test capability. The terminology, functionality and optional capabilities are set out, as a basis for understanding more detailed descriptions in RF module sections of this chapter. RF main component explanation The following description should be read in conjunction with Figure 5-1. The RF equipment consists of three main blocks: The CTU. The SURF module. The Tx block or alternatively CCBs. CTU The CTU can operate at 850 MHz, 900 MHz, 1800 MHz or 1900 MHz, depending on the BTS variant ordered. It can receive two inputs, RxA and RxB, from the SURF. These inputs are converted into digital voice/data. The two Rx signals provide diversity of the Rx function from the MS (uplink). The CTU also generates a Tx data signal, translated from received digital voice/data, which is transmitted by cable to the Tx block for antenna transmission to the MS (downlink). The third (middle) port provides an RF loopback test signal capability, for automatic transmission of RF test signals to the SURF. SURF module One of six variants of the SURF module can be installed in the Horizonmacro indoor: Single band 850 MHz SURF. Single band 900 MHz SURF. Dual band 900 MHz SURF. Single band 1800 MHz SURF Dual band 1800 MHz SURF. Single band 1900 MHz SURF. The single band SURF modules accept up to three pairs of antenna inputs, and the dual band SURF modules accept up to four pairs of antenna inputs. The SURF switches the inputs to the appropriate CTUs under the control of the database via the MCUF. There are two inputs to each CTU for Rx diversity. The SURF also contains loopback test circuitry, connecting with a test signal from each CTU. Tech. 5–4 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 RF overview and RF test function Tx block There are up to three Tx blocks, each block serving two CTUs. Tx blocks filter the transmit signal for the required Tx band. Tx blocks also use filters to enable the Rx frequency signal to be passed to the SURF, if one antenna is used for both Tx and Rx signals. CCBs Cavity combining blocks (CCBs) are an alternative to Tx blocks. CCBs combine up to three CTU transmit paths. Two CCBs can combine up to six CTU transmit paths. CCBs have no duplexing capability and must be connected to an antenna via an external high power duplexer (HPD). CCBs cannot be used with the GSM850 or PCS1900 BTS variants, or when SFH (see CTU frequency Hopping) is required. RF loopback purpose The loopback test function is primarily used to identify faults when the RF system has failed. The loopback test function enables a diagnostic capability at the OMC-R, by creating a test signal to identify if the fault is either: Software (that the OMC-R can correct). Particular hardware (CTU or SURF). The result is a reduction in site assessment visits, and avoidance of unnecessary visits when hardware is functioning correctly. NOTE The RF loopback test feature available on the Horizonmacro, is not available on previous generations of equipment. RF loopback hardware The RF loopback test function is essentially a hardware capability built into the CTU and the SURF. Software instructions activate the test hardware, to route test signals through the RF system. RF loopback software operation When installed with suitable software, GSR5 or later, the OMC-R can operate the loopback test functions, and receive the results of the tests. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–5 GSM-205-323 RF overview and RF test function Functional diagram of RF Figure 5-1 shows the basic RF and loopback/VSWR test functions. For clarity, only one CTU and one Tx block is shown, and part of the SURF. CCBs could be used instead of Tx blocks. RxA RxB Figure 5-1 RF functional diagram Tech. 5–6 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 RF overview and RF test function Description of RF test modes The following description should be read in conjunction with Figure 5-1. NOTE The RF test capability described requires software load GSR5 or later. The loopback test hardware picks up an attenuated signal by coupled link from the normal CTU transmit signal. The signal is mixed down to the receive band for testing the Rx functionality of the SURF and CTU. Power to the loopback circuitry is automatically turned off when the radio is in normal operation. SURF test mode The loopback signal is injected into the antenna receive path of the SURF by coupled link. This tests the complete SURF and CTU Rx system path. Test of CTU Rx circuitry The loopback signal is injected directly internally into the Rx input of the CTU. This tests the receive portion of the CTU. VSWR test mode The test signal, at Rx frequency, is injected into the antenna port through coupled link on the SURF. Reflected power is monitored by the receive system to calculate VSWR. Detection of a high VSWR may indicate the presence of a cable or antenna fault. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–7 GSM-205-323 CTU CTU Overview of CTU This section provides the technical description of the compact transceiver unit (CTU). NOTE The CTU may be an 850 MHz, 900 MHz, 1800 MHz or a 1900 MHz transceiver, depending on requirements. The functionality of the CTU is the same for all variants. The CTU: Generates the RF frequencies required to perform the transmit and receive functions. Contains the digital circuits required for eight timeslots of channel equalization, encoding and decoding, and transceiver control logic. The CTU provides the air interface between a BSS and MSs, with the following features: Capability of diversity reception (input from two antennas) which improves the quality reception in the presence of multipath fading and interference. Frequency change on a timeslot basis for frequency hopping and equipment sharing. Transmit power control. CTU Tx RF output specification For Tx RF output, see Technical Description: GSM-205-323 Overview and specifications . Location and requirements The CTU shelf is adjacent to the digital module shelf in the base of the cabinet. The cabinet can contain six CTUs. A minimum of one CTU must be fitted in each cabinet. CTU internal boards The CTU is a single field replaceable unit (FRU), which contains: Tech. 5–8 CTU transceiver (XCVR) board. Power amplifier (PA) board. Power supply unit. Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 CTU Alarm reporting The CTU status is displayed by LED indicators on the front panel, as shown in Figure 5-2, and detailed in Table 5-1. Major sub-systems, such as synthesizers and RF amplifiers, are monitored, with alarm signals as necessary. Table 5-1 CTU front panel status indicators Indicator LED When the LED is Then CTU RADIO STATUS OFF Module off Flashing green Code required or being loaded Green Normal operational mode Flashing yellow Test mode Yellow Radio inhibited Red Alarm condition OFF Transmitter is off Yellow Transmitter is keyed on Both LEDs flashing rapidly Non-volatile memory boot code upgrade (Do not remove power or reset – see CAUTION) Transmit (Tx) STATUS RADIO STATUS AND TRANSMIT (Tx) STATUS CAUTION When both LEDs are flashing, the boot code is downloading into non-volatile memory for software upgrade. Power should not be removed, nor the cabinet reset, until downloading has been completed, as this will corrupt the non-volatile memory. If the boot code is corrupted, contact Motorola Customer Network Resolution Centre requesting the boot code restoration procedure and the appropriate boot code file. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–9 GSM-205-323 CTU View of a CTU Figure 5-2 shows the CTU with main features identified. BACKPLANE POWER AND SIGNAL CONNECTOR M4 MODULE ATTACHMENT SCREW Tx OUT CONNECTOR Rx A TEST INTERFACE LOOPBACK TEST PORT (L) Rx B HANDLE TTY INTERFACE CONTROL PROCESSOR RADIO STATUS LED RECESSED MANUAL RESET BUTTON (if fitted) Tx STATUS LED M4 MODULE ATTACHMENT SCREW Figure 5-2 View of CTU showing main external features Tech. 5–10 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 CTU CTU connectors and reset The TTY RS-232 serial port has three serial links onto the 9-way connector: Radio subsystem (RSS). Equalizer and control processor (EQCP). Channel coder control processor (CCCP). A test interface port on the CTU front panel provides access to critical test points for factory alignment and maintenance. Pressing the reset push button generates a hard reset of the processor, initiating a normal power-up. Later versions of the CTU (mid 2001 onward) have no reset button, reset is acheived by operation of the appproriate CTU circuit breaker on the CBM. Figure 5-3 shows the front panel and Table 5-2 lists connector functions. Tx OUT CONNECTOR TEST INTERFACE TTY INTERFACE RADIO STATUS LED RECESSED MANUAL RESET BUTTON (if fitted) Tx STATUS LED Figure 5-3 CTU front panel Table 5-2 CTU front panel connectors Front panel legend Function Connection to TRANSMIT OUT Transmitter RF output Tx Block TTY INTERFACE Test access to processor Three RS-232s TEST INTERFACE Factory use Test equipment Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–11 GSM-205-323 CTU CTU input/output diagram Figure 5-4 shows a block diagram of the CTU with the inputs/outputs annotated. Figure 5-4 CTU block diagram Tech. 5–12 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 CTU CTU Tx connector The CTU Tx connector is a short SMA to SMA link to the base of the appropriate Tx block or feedthrough plate. NOTE The Tx cable has a 90° SMA connector at one end and a straight SMA connector at the other end. The 90° end is designed for connection to the Tx port of a CTU. CTU Rx function The receiver part of the CTU accepts two amplified and filtered receive antenna signals from the SURF module. These two signals are applied to inputs (branch A and branch B) of the CTU transceiver board. Figure 5-5 shows a CTU receiver functional diagram for one branch. The input from the SURF module is filtered, amplified and down converted to ensure the signal level and frequency range are correct for the next stage. RSSI data (applicable only to GPRS and RACH bursts) is used for automatic gain control (AGC) to ensure signal strength is correct for the intermediate frequency (IF) stage. Figure 5-5 CTU receiver functional diagram for one branch The primary function of the IF is to filter and amplify the incoming signal. The path is demodulated into quadrature signals and filtered by baseband analogue filters. These signals are then digitized (I1/I2 data and Q1/Q2 data) and made available to the equalizer for the purposes of receive synchronization and data recovery. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–13 GSM-205-323 CTU CTU Tx function IQ modulator Figure 5-6 shows a functional diagram of the IQ modulator. IQ modulator data for eight timeslot channels is applied to the modulator state machine. This data is encoded, serial-to-parallel converted and split into quadrature components. The quadrature components are D/A converted and applied to a quadrature modulator to create a Gaussian minimum shift keyed (GMSK) carrier at an intermediate frequency (IF). Figure 5-6 IQ modulator functional diagram IF and exciter stages Figure 5-7 shows a functional diagram of the IF and exciter stages. The low level modulated carrier is applied to a combination of analogue and digital attenuators for RF power control. The power control data comes from the digital sections of the XCVR. The output of the power control elements is further amplified by an exciter chain to drive the power amplifier. The GMSK modulated IF is filtered and applied to the input of a controlled gain amplifier for transmitter pulse sloping (ramped). The ramped signal is filtered and then mixed with the main transmitter injection and is upconverted to the final transmit channel frequency. Figure 5-7 IF and exciter functional diagram Tech. 5–14 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 CTU Power amplifier board Figure 5-8 shows a functional diagram of the power amplifier (PA). The PA board provides amplification and a forward power detector. The isolator protects the PA board amplifiers. The detected output is used to adjust the final CTU RF power output level by the digital sections of the XCVR. The PA board consists of six functional blocks: RF power amplifier. RF forward power directional coupler. RF forward power detector. Temperature sensor. CCB control. RF loopback circuit. The isolator performs two functions: Isolates multiple transmitters to reduce intermodulation distortion. Protects the RF power amplifier from possible damage resulting from load mismatches. RF POWER AMPLIFIERS RF LOOPBACK DIRECTIONAL DIRECTIONAL COUPLER COUPLER ISOLATOR RF OUTPUT TEMPERATURE SENSOR LOAD RF FORWARD POWER DETECTOR LOOPBACK CCB DATA INJECT PA BOARD Figure 5-8 Power amplifier board functional diagram Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–15 GSM-205-323 CTU CTU digital processing and control functions The CTU digital processing and control function provides control and RF processing for that CTU. These functions include: 2.048 Mbit/s links which interface with up to two MCUFs for redundancy. A software processing platform for the radio sub system (RSS) A digital signal processor (DSP) for radio control and channel equalization (EQCP). A DSP for channel coding, data routeing, and baseband hopping (CCCP). Control of RF systems: diversity receiver, transmitter, and power amplifier. Alarm monitoring of internal devices and external cabinet elements. Control of external modules including CCBs, and the SURF. Maintenance ports for processor TTY, test point sub system, and CTU test connections. Figure 5-9 shows a CTU digital functional diagram. Figure 5-9 CTU digital functional diagram Tech. 5–16 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 CTU 2 Mbit/s TDM links The CTU interfaces to the redundant MCUF are by 2.048 Mbit/s links on the backplane (or FMUX modules in extension cabinets). These links are Manchester encoded, thus providing both clock and data in a single connection. The recovered clock provides a frequency reference for the CTU. The Rx and Tx circuitry supports FMUX fibre optic lengths of up to 1 km. The TDM links are formatted into 32 x 64 kbit/s timeslots to provide: Downlink and uplink TRAU speech data. Downlink baseband hopping data to be routed to/from other CTUs. Cell site air interface synchronization. HDLC channel for control information between RSS and MCUF. Baseband routeing information to indicate source of downlink baseband hopping data. RSS processor The RSS processor function communicates with: The MCUF via dedicated 64 kbit/s timeslots in the TDM link. The rest of the digital control functions by the peripheral communications interface (PCI) bus. A dual port interface for communication with the CCCP. A TTY interface is also provided for user support. The RSS processor memory includes flash EPROM and 8 Mbytes of DRAM. Flash EPROM is used for code storage. EQCP processor The EQCP processor handles all radio control functions and the channel equalizer function. The EQCP controls the Rx and Tx function via the CTU control function on a per timeslot basis. These EQCP functions include: Alarm management. Downlink burst building and modulator control. Transmitter power control. Synthesizer channel control. RF frequency hopping. Receiver front end and remote tune combiner control. Uplink synchronization and equalization. Diversity receiver control. Receiver automatic gain control (AGC). Receive signal strength (RXLEV) calculation. Timing advance calculation. Support of front panel indicators. The EQCP communicates with the rest of the digital control functions via the common PCI bus interface. A TTY interface is provided for radio level calibration, system monitoring, and CTU level test. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–17 GSM-205-323 CTU CCCP processor The CCCP processor handles all the GSM specified layer 1 channel encoding and decoding functions for speech and control data associated with the air interface. In addition, it manages the routeing of TRAU frames and baseband hopping (BBH) data, via the TDM interface, to and from the MCUF. The CCCP functions include: Uplink channel decoding. Downlink channel encoding. GSM specified encryption algorithms. Baseband frequency hopping (not supported in GSM850 or PCS1900 BTS variants). TRAU frame collection and synchronization. Alarms management. The CCCP communicates with the rest of the digital control functions via the common PCI bus interface. A dual port RAM (DPR) is also used in the downlink direction for communications from RSS. In addition to the TDM function, a serial link is provided to support uplink and downlink TRAU data. CTU interface function The CTU interface function provides the air interface timing and radio control circuitry required for Rx (uplink) and Tx (downlink) control functions. A common PCI bus allows all the processing elements including the RSS processor, EQCP, and CCCP to communicate with the various CTU functions. The CTU interface includes: Tech. 5–18 Master GSM air interface timing function. Independent Rx gain control interface for each diversity receiver branch. Baseband Rx data interface for each diversity receiver branch. Receiver front end and CCB control. Tx data interface including GMSK modulator which provides baseband data to the transmitter. Tx and power amplifier power control interface. Rx and Tx frequency synthesizer control which supports RF frequency hopping. CTU and cabinet alarm data collection. Alarms sampling and multiplexing. Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 CTU CTU uplink/downlink Downlink traffic data flow Downlink TRAU data from the MCUF is received by the TDM function then routed to the CCCP function where it is encoded (cyclic, block, and convolutional), interleaved, and encrypted to GSM recommendations. Signalling messages are also received from the RSS processor and encoded. These traffic and control messages are built into air interface frames and then routed back to the MCUF via the TDM function for baseband hopping. The CCCP calculates a BBH routeing word, which informs the MCUF of the radio link to be the source of its post hopped data. The post hopped data is then once again sent back down to the appropriate CTU where it is received by the TDM function and passed to the EQCP function. The EQCP inserts midamble and guard bits to the data bits and forwards the data on to the modulator for transmission. The EQCP also programs the CTU for the correct RF channel and transmit power level for this transmitted burst. Uplink traffic data flow Baseband uplink traffic and control data messages are received by the CTU interface function and sent to the EQCP where they are equalized. The EQCP also calculates timing advance and RXLEV information, which is forwarded to the RSS process. The recovered data bits are forwarded into the CCCP process, where it is de-interleaved, decoded, and decrypted into TRAU frames. Control messages are passed to the RSS function, while TRAU frames are sent to the MCUF via the TDM interface. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–19 GSM-205-323 CTU frequency hopping CTU frequency hopping Overview of CTU frequency hopping The CTU supports two types of frequency hopping, synthesizer frequency hopping (SFH) and baseband frequency hopping (BBH). This section provides an explanation of both types. In either type, the MS switches channels after every transmit/receive (Tx/Rx) burst pair. The difference between SFH and BBH is in the method by which channel switching is achieved at the BTS. Synthesizer frequency hopping (SFH) SFH uses the frequency agility of the CTU to change Tx/Rx frequency on any timeslot (TS), without affecting other timeslots. SFH can only be used with wideband combining. With SFH, each TS is allocated a number of frequencies (max 64) over which to perform the hopping. When determining the hardware requirement for CTUs using SFH the following rules apply: A minimum of two CTUs are required per cell due to BCCH requirements. Timeslot 0 of CTU 0 is used for the BCCH carrier as shown in Figure 5-10. CTU 0 cannot use SFH. Only CTU 1 and additional CTUs can use SFH. Hopping through the BCCH carrier (using the BCCH carrier frequency as one of the SFH frequencies) is permitted except for timeslot 0. However, the corresponding timeslot for the BCCH CTU will be switched off for this period. Figure 5-10 shows the minimum SFH requirement. Figure 5-10 Minimum SFH requirement Tech. 5–20 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 CTU frequency hopping SFH example not through BCCH CTU 0 In this example of SFH, CTU 0 provides the BCCH and cannot frequency hop. CTU 0 has to transmit at maximum cell site power to meet the BCCH requirement. Timeslots are used as shown below: TS 0 = Combined BCCH TS (BCCH/CCCH/DCCH). Transmitted at maximum cell site power. TS 1-7 = Traffic channels, all non-hopping. All traffic channels transmit at maximum cell site power. CTU 1 and additional CTUs CTU 1 and any additional CTUs provide SFH traffic channels as shown below: TS 0-7 = Frequency hopping traffic channels. The frequency allocated to the BCCH of CTU 0 cannot be used for frequency hopping purposes. SFH example hopping through BCCH carrier CTU 0 In this example of SFH, CTU 0 provides the BCCH and cannot frequency hop. CTU 0 has to transmit at maximum cell site power to meet the BCCH requirement. Timeslots are used as shown below: TS 0 = Combined BCCH timeslot (BCCH/CCCH/DCCH). Transmitted at maximum cell site power. TS 1-7 = Unused timeslots transmitting dummy bursts for BCCH. All channels transmit at maximum cell site power. CTU 1 and additional CTUs CTU 1 and any additional CTUs provide SFH traffic channels as shown below: TS 0 = Frequency hopping traffic channel, but prevented from using BCCH frequency. TS 1-7 =Frequency hopping traffic channels, using all available frequencies, including BCCH. When the SFH selects the BCCH frequency, the CTU transmits at maximum cell site power and the corresponding TS on CTU 0 is switched off for this period. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–21 GSM-205-323 CTU frequency hopping Baseband frequency hopping (BBH) BBH requires all eight timeslots of the CTU Tx (downlink) at the same frequency. In the Rx (uplink) direction, the frequency agility of the CTU is used to change timeslot frequencies on a timeslot basis. The BCCH frequency is always transmitted at maximum cell site power. BBH can use either Tx blocks or CCB Tx combining equipment. The main reason for using BBH instead of SFH is to enable frequency hopping when using CCBs, because the mechanical tuning of CCBs is too slow for SFH. The number of CTUs required to support BBH is equal to the number of frequencies used. NOTE BBH is not supported on GSM850 or PCS1900 BTSs. BBH example In Figure 5-11 MSs A, B and C are using TS 5 of CTUs 0, 1 and 2 respectively. Figure 5-11 Diagram of BBH example using three CTUs If the MSs are using cyclic hopping across ARFCNs 10, 20, 30 (an example using EGSM900), each MS must transmit a burst of information each TDMA frame (4.615 ms) on a different frequency. The data for the burst is received by each CTU in turn (ARFCN 10, 20, 30), as shown in Table 5-3. Table 5-3 BBH sequence example (EGSM900) Burst Sequence Steps CTU 0 Tx Rx CTU 1 Tx Rx CTU 2 Tx Rx A10 A10 B20 B20 C30 C30 C10 A20 A20 B30 B30 C10 B10 A30 C20 B10 A30 C20 4 (same as 1) A10 A10 B20 B20 C30 C30 5 (same as 2) C10 A20 A20 B30 B30 C10 6 (same as 3) B10 A30 C20 B10 A30 C20 In the uplink direction the controlling CTU (for example CTU 0 for MS A in Figure 5-11) tunes TS 5 in accordance with the frequency expected from the MS for that particular burst. Tech. 5–22 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 CTU frequency hopping Transmit The transmit is described by the following, as shown in Figure 5-12: 1. Traffic data from the network is passed through the NIU to the MCUF. Within the MCUF an ASIC switches the data to CTU0 (the dedicated CTU for this particular MS call example). 2. The CTU, having processed the data (channel coding, interleaving, encryption and routeing information) then passes the data back to the ASIC. 3. The ASIC follows the BBH routeing information to direct the data to the next Tx CTU in the sequence of Table 5-3. NOTE BBH differs from normal and SFH CTU Tx procedures, in that the data is directed to CTUs in a cyclic sequence at stage 3. Without BBH, stage 3 always routes data to the original CTU. Figure 5-12 shows a schematic diagram of an example of base band hopping. Figure 5-12 Schematic of BBH example Receive Data from the MS is received by one CTU allocated to that MS (in this case CTU0). The CTU will synthesize hop to the Rx signal. This ensures that the handover and equalizers within only one CTU will be connected to a particular MS. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–23 GSM-205-323 SURF module SURF module SURF module overview The sectorized universal receiver front end (SURF) module is located in a slot at the rear of the cabinet top panel. Three connectors on the underside of the module connect to the SURF harness which provides connectivity to up to six compact transceiver units (CTUs). Antenna connections are located on the top of the unit. There are six types of SURF module available for the Horizonmacro indoor BTS, depending on the frequency variant: 850 (MHz) single band SURF. 900 (MHz) single band SURF. 900 (MHz) dual band SURF. 1800 (MHz) single band SURF. 1800 (MHz) dual band SURF. 1900 (MHz) single band SURF. The single band SURFs contains three amplifier sections for connection to three pairs of receive antenna inputs providing reception at the appropriate frequency. The 900 dual band SURF contains three amplifier sections for connection to three pairs of antennas providing 900 MHz reception and, being dual band, a further amplifier section for connection to a pair of 1800 MHz receive antennas. The 1800 dual band SURF similarly contains three amplifier sections for connection to three pairs of antennas providing 1800 MHz reception and a further amplifier section for connection to a pair of 900 MHz receive antennas. Each amplifier section provides two receive outputs which may be directed to any of the six CTUs, by the switch section. There are three connections to each CTU; RxA, RxB and loopback test (L). The two receive outputs from amplifier 0 are split and may be used as extensions to other cabinets if required. These act as extended antenna connections from antenna 0. The extension cables are connected to the receive antenna connection ports on the SURF of the extension cabinet (which is able to respond to each amplified signal as if it were a normal antenna input). Tech. 5–24 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 SURF module Single band SURF module view Figure 5-13 shows the view of a single band SURF module with features identified. SIX N-TYPE RECEIVE ANTENNA CONNECTIONS (2 PER DLNB EQUIVALENT) RXn 2B RXn 1B RXn 0B RXn 2A RXn 1A RXn 0A EXTENSION PORTS TO OTHER CABINETS HANDLE FOR MODULE REMOVAL M6 MODULE ATTACHMENT SCREWS SURF MODULE GUIDE RAIL FOR INSERTION 3 CONNECTORS ON UNDERSIDE TO SURF HARNESS Figure 5-13 View of single band SURF module with features identified NOTE Where RXn appears in Figure 5-13, the n may be 850, 900, 1800 or 1900, depending on the frequency of the SURF module. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–25 GSM-205-323 SURF module Functional description of the single band SURF The single band SURF provides front end filtering, amplification, and matrix control of the RF receive signal between the antenna and the CTU The single band SURF functional sections (Figure 5-14) consist of loopback, filtering, amplification, splitting, digital processing and power selection. Each section is duplicated for the second diversity path except for the digital and dc power section which is shared by the two diversity paths. There are three antenna pair inputs (ANT 0, ANT 1 and ANT 2) for each of the two diversity branches (Branch A and Branch B). There are six outputs to the CTU for each of the two diversity branches as well as one input from the CTU for the loopback (LPBK) signal. There is also an output for an expansion cabinet for ANT 0 on each branch. The software database must be configured at the OMC-R to accept CTUs of the same frequency as the single band SURF module in the cabinet. The digital section switch, under the control of the database (signalled through the MCUF and CTUs), routes the six amplifier outputs to the appropriate CTUs. The digital and power supply section is also responsible for loopback switch control, manual overrides, alarms and dc voltages. The RF loopback test function is described in RF overview and RF test function in this chapter. Tech. 5–26 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 SURF module Single band SURF functional diagram Figure 5-14 shows a functional diagram of the single band SURF module. Figure 5-14 Functional diagram of the single band SURF module Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–27 GSM-205-323 SURF module Dual band SURF module view Figure 5-15 shows a view of a dual band SURF module with features identified, both the 900 and 1800 variants are similar in appearance. EIGHT N-TYPE RECEIVE ANTENNA CONNECTIONS (2 PER DLNB EQUIVALENT) SECOND FREQUENCY Rx 0B SECOND FREQUENCY Rx 0A MAIN FREQUENCY Rx 2B Rx 1B Rx 0B MAIN FREQUENCY Rx 2A Rx 1A Rx 0A EXTENSION PORTS TO OTHER CABINETS HANDLE FOR MODULE REMOVAL M6 MODULE ATTACHMENT SCREWS DUAL BAND SURF GUIDE RAIL FOR INSERTION 3 CONNECTORS ON UNDERSIDE TO SURF HARNESS Figure 5-15 View of dual band SURF module with features identified Tech. 5–28 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 SURF module Functional description of dual band SURF modules The dual band SURF modules provide front end filtering, amplification, and matrix control of the RF receive signal between the antenna and the CTU. The dual band SURFs each have three antenna pair connections providing main frequency reception, and one antenna pair providing reception on a second frequency. The two types of dual band (DB) SURF enable 900 CTUs to be mixed with 1800 CTUs in any combination, up to the maximum total of six CTUs per cabinet. The software database must be configured at the OMC-R to accept 1800 CTUs and 900 CTUs in the appropriate cabinet locations. The dual band SURF functional sections (Figure 5-16) consist of loopback, filtering, amplification, splitting, digital processing and power selection. Each section is duplicated for the second diversity path except for the digital and dc power section which is shared by the two diversity paths. There are four antenna pair inputs (ANT 0, ANT 1, ANT 2 and ANT DB) for each of the two diversity branches (Branch A and Branch B). There are six outputs to the CTU for each of the two diversity branches as well as one input from the CTU for the loopback (LPBK) signal. There is also an output for an expansion cabinet for ANT 0 on each branch. Digital codes are transmitted from the 900 CTUs and 1800 CTUs to the digital section. The digital codes are dissimilar in order that 900 or 1800 CTUs can be recognized and appropriate switching can be made to required antenna for transmission and reception. The digital and power supply section is also responsible for loopback switch control, manual overrides, alarms and dc voltages. The RF loopback test function is described in RF overview and RF test function in this chapter. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–29 GSM-205-323 SURF module Dual band SURF functional diagram Figure 5-16 shows a functional diagram of the dual band SURF module. Figure 5-16 Functional diagram of the dual band SURF module Tech. 5–30 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Tx blocks overview Tx blocks overview Introduction to transmit blocks Transmit (Tx) blocks are located in three positions in the basket above the CTUs. There are four types of transmit (Tx) blocks, three of which are available as 850, 900, 1800 or 1900 variants, and one dual band variant (for use with 900 MHz or 1800 MHz BTSs only). CAUTION Unused Tx block locations must be covered with a blanking plate for correct air flow and EMC shielding. TDF (850, 900, 1800 or 1900) = Twin duplexed filter. Dual band TDF (900/1800) = Dual band twin duplexed filter. DCF (850, 900, 1800 or 1900) = Duplexed combining bandpass filter. DDF (850, 900, 1800 or 1900) = Dual-stage duplexed combining filter. These Tx blocks are cooled by airflow underneath. The DDF has fins, whereas the TDF, dual band TDF and DCF do not. Three types of plate can be located in the basket, one as blanking plate and two to interface CTU Tx cables: Blanking plate. This ensures proper air flow and EMI shielding for an unused basket Tx Block location. Feedthrough plate. This converts two SMA connectors to two N-type connectors, used for connecting Tx cables to CCBs or DDFs. Hybrid combining unit (HCU). This combines two SMA connectors to one N-type, enabling two additional CTUs to be connected to a DDF. One type of Tx unit is installed in the stacking bracket, and is connected to three CTUs: CCB = Cavity Combining Block. Two CCBs are required for the six CTUs of a filled cabinet. The CCB has no duplexing capability and, if a single Rx/Tx antenna is used, connection must be via an external high power duplexer. CCBs are not currently available for use with the 850 MHz or 1900 MHz BTS variants. Screw retention in Tx block locations The plates are attached to the base of the top panel basket using six M4 screws. Tx blocks are attached to the top surface of the top panel using two M6 screws. To ensure correct EMC shielding and general containment, it is important to ensure that all Tx block/plate screw locations have a screw in place and tightened to correct torque. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–31 GSM-205-323 Tx blocks overview View of basket for Tx blocks Figure 5-17 shows the top panel and basket which holds the Tx blocks. SLOT FOR SURF MODULE LOCATION HOLE FOR INTERFACE PANEL BASKET TO HOLD THREE Tx BLOCKS HOLE FOR ONE Tx BLOCK CTU CONNECTIONS VENTILATION PANEL (LOCATED ABOVE PSMs) CABLE HOLE FOR FIBRE OPTIC EXTENSION CABLES ig.235.rh Figure 5-17 View of top panel showing Tx block basket Transmit block connectors The transmit block connectors are of the following types: SMA connectors for cables to transceivers. 7/16 connectors to antennas. N-type duplex receive connectors, also used by HCU, CCB inputs and feedthrough plate. The SMA connectors are underneath the unit (for ease of connection to the CTUs), and the other connectors on top, as shown in Figure 5-18. NOTE Tech. 5–32 All unused SMA inputs to DCF, DDF and HCU modules must be fitted with 50 ohm load terminations. Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Tx blocks overview View of Tx block connectors Figure 5-18 shows a typical Tx block with connector locations. 7/16 CONNECTOR TO ANTENNA N-TYPE CONNECTOR TO SURF HOLE FOR TOP PANEL BASKET ATTACHMENT ISOMETRIC VIEW SMA Tx CONNECTORS FROM CTUs N-TYPE CONNECTOR TO SURF 7/16 CONNECTOR TO ANTENNA SIDE VIEW SMA Tx CONNECTORS FROM CTUs Figure 5-18 Typical Tx block Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–33 GSM-205-323 Blanking plate Blanking plate Purpose of blanking plate The blanking plate is fitted in locations where a Tx block is not required. The blanking plate ensures correct air flow through the cabinet. The plate is attached to the base of the top panel basket using six M4 screws. NOTE It is important to ensure that all unused Tx block screw locations have a screw in place and tightened to correct torque (see Technical Description: GSM-205-323 Overview and specifications). This is to ensure maximum quality of EMC and general containment. View of blanking plate Figure 5-19 shows a view of the blanking plate. M4 HOLES FOR ATTACHMENT Figure 5-19 View of blanking plate Tech. 5–34 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Feedthrough plate Feedthrough plate Purpose of feedthrough plate The feedthrough plate converts the normal SMA connector from the CTU to an N-type connector. Each feedthrough plate has a pair of these converters, one for each of two CTUs. The top N-type connectors are used to connect with either a CCB, or at the (optional) third Tx port on the top of a DDF Tx block. The plate is attached to the base of the top panel basket using six M4 screws. View of feedthrough plate Figure 5-20 shows a top view of a feedthrough plate. M4 HOLES FOR ATTACHMENT N-TYPE CONNECTORS FOR CCBs OR DDFs SMA CONNECTORS BENEATH FROM CTUs Figure 5-20 View of feedthrough plate Feedthrough plate connectors Each feedthrough plate connects to: The Tx outputs of two CTUs, using SMA connectors. Tx inputs of CCBs, or DDFs, using N-type connectors. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–35 GSM-205-323 HCU plate HCU plate HCU overview The hybrid combining unit (HCU) combines two CTU Tx outputs. There are six holes for attachment into the bottom of the Tx block basket. HCU view Figure 5-21 shows the HCU plate with connectors identified. M4 HOLES FOR ATTACHMENT N-TYPE CONNECTOR TO DDF SMA TRANSMIT CONNECTORS BENEATH HCU MODULE FROM CTUs Figure 5-21 HCU plate view showing connectors HCU functional diagram Figure 5-22 shows a functional diagram of the HCU. Figure 5-22 HCU functional diagram Tech. 5–36 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 HCU plate HCU connectors Each HCU connects to: The Tx outputs of two CTUs, using SMA connectors. A Tx input of a DDF, using an N-type connector. NOTE All unused SMA inputs to HCU modules must be fitted with 50 ohm load terminations. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–37 GSM-205-323 TDF TDF Overview of TDF The purpose of the twin duplexed filter (TDF) Tx block is to enable each antenna to serve one CTU for both Tx and Rx. The TDF has two identical sections, each providing a single path from a CTU to a separate antenna. There is no combining in the TDF. The TDF is located in the basket above the CTUs, and attached to the top surface of the top panel using two M6 screws. TDF view Figure 5-23 shows the TDF Tx block with connectors identified. HOLES FOR TOP PANEL BASKET ATTACHMENT N-TYPE CONNECTORS TO SURF 7/16 CONNECTORS TO ANTENNAS TWO SMA Tx CONNECTORS BENEATH TDF (FROM CTU) Figure 5-23 View of TDF Tx block with connectors identified Tech. 5–38 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 TDF TDF functional diagram Figure 5-24 shows a functional diagram of the TDF. Figure 5-24 TDF functional diagram TDF connectors Each TDF connects to: The Tx outputs of two CTUs, using SMA connectors. The two connectors are underneath the TDF. Two antennas, each for both Rx and Tx, using 7/16 connectors. These connectors are on top of the TDF. The SURF, using two N-type connectors. These connectors are on top of the TDF. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–39 GSM-205-323 Dual band TDF Dual band TDF Overview of Dual band TDF The purpose of the dual band twin duplexed filter (dual band TDF) Tx block is to enable one 900 MHz antenna to serve one EGSM900 CTU for both Tx and Rx, and an 1800 MHz antenna to serve one DCS1800 CTU for both Tx and Rx. NOTE The dual band TDF for the GSM850 and PCS1900 BTS variants is not currently available. The dual band TDF is essentially a TDF with one section providing a path for 900 MHz signals and another section providing a path for 1800 MHz signals. There is no combining in the dual band TDF. The dual band TDF is located in the basket above the CTUs, and attached to the top surface of the top panel using two M6 screws. Dual band TDF view Figure 5-25 shows the dual band TDF Tx block with connectors identified. N-TYPE CONNECTOR TO 900 MHz SURF CONNECTION N-TYPE CONNECTOR TO 1800 MHz SURF CONNECTION 7/16 CONNECTOR TO 900 MHz ANTENNA (ANT. EGSM900) 7/16 CONNECTOR TO 1800 MHz ANTENNA (ANT. DCS1800) SMA Tx CONNECTOR BENEATH DUAL BAND TDF (FROM 900 CTU) SMA Tx CONNECTOR BENEATH DUAL BAND TDF (FROM 1800 CTU) Figure 5-25 View of dual band TDF Tx block with connectors identified Tech. 5–40 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Dual band TDF Dual band TDF functional diagram Figure 5-26 shows a functional diagram of the dual band TDF. Figure 5-26 Dual band TDF functional diagram Dual band TDF connectors Each dual band TDF connects to: The Tx output of one 900 CTU and one 1800 CTU, using SMA connectors. The two connectors are underneath the dual band TDF. One 900 MHz antenna and one 1800 MHz antenna. Each antenna is used for both Rx and Tx, and each is connected to the dual band TDF using 7/16 connectors. These connectors are on top of the dual band TDF. A SURF module with dual band capability. Two N-type connectors, located on top of the dual band TDF, connect one receive path to the SURF’s 900 MHz input and one receive path to the SURF’s 1800 MHz input. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–41 GSM-205-323 DCF DCF DCF overview The purpose of the duplexed combining bandpass filter (DCF) Tx block is to enable each antenna to serve two CTUs for both Tx and Rx. The DCF combines two Tx inputs, dissipating half the power within an internal load. The signal then passes through a bandpass filter and out to the antenna. A receive bandpass filter passes only the Rx signal to the SURF module. The DCF is located in the basket above the CTUs, and attached to the top surface of the top panel using two M6 screws. DCF view Figure 5-27 shows a DCF with connectors identified. HOLE FOR TOP PANEL BASKET ATTACHMENT N-TYPE CONNECTOR TO SURF 7/16 CONNECTOR TO ANTENNA HOLE FOR TOP PANEL BASKET ATTACHMENT TWO SMA Tx CONNECTORS BENEATH DCF (FROM CTU) Figure 5-27 DCF Tx block view with connectors identified Tech. 5–42 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 DCF DCF functional diagram Figure 5-28 shows a functional diagram of the DCF. Figure 5-28 Functional diagram of the DCF DCF connectors Each DCF connects to: The Tx outputs of two CTUs, using SMA connectors. The two connectors are underneath the DCF. A single antenna for both Rx and Tx, using a 7/16 connector. This connector is on top of the DCF. The SURF, using an N-type connector. This connector is on top of the DCF. NOTE All unused SMA inputs to DCF modules must be fitted with 50 ohm load terminations. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–43 GSM-205-323 DDF DDF Overview of DDF The dual-stage duplexed combining filter (DDF) differs from the DCF in having a second stage of combining to allow a third CTU Tx input. This third CTU Tx input is connected to either: A feedthrough plate connector for a single additional CTU or An HCU plate connector for combining two additional CTUs. The DDF is located in the basket above the CTUs, and attached to the top surface of the top panel using two M6 screws. DDF view Figure 5-29 shows a view of the DDF Tx block with connectors identified. HOLE FOR TOP PANEL BASKET ATTACHMENT N-TYPE CONNECTOR TO SURF N-TYPE CONNECTOR FROM CTU BY FEEDTHROUGH PLATE OR HCU 7/16 CONNECTOR TO ANTENNA HOLE FOR TOP PANEL BASKET ATTACHMENT COOLING FINS TWO SMA Tx CONNECTORS BENEATH DDF (FROM CTU) Figure 5-29 DDF Tx block view with connectors identified Tech. 5–44 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 DDF DDF functional diagram Figure 5-30 shows a functional diagram of the DDF. Figure 5-30 Functional diagram of the DDF DDF connectors Each DDF connects to: The Tx outputs of three or four CTUs, using: – Two SMA connectors underneath the DDF. – An N-type connector on top of the DDF for connection to a feedthrough plate (for a third CTU) or HCU plate (for combined third/fourth CTUs). A single antenna for both Rx and Tx, using a 7/16 connector. This connector is on top of the DDF. The SURF, using an N-type connector. This connector is on top of the DDF. NOTE All unused SMA inputs to DDF modules must be fitted with 50 ohm load terminations. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–45 GSM-205-323 CCB CCB CCB overview The Cavity Combining Block (CCB) has EGSM900 and DCS1800 variants. A CCB consists of three independently tuneable cavity resonators, one per CTU. NOTE CCBs are not currently available for the GSM850 or PCS1900 BTS variants. The CCBs are fitted in the CCB basket in the stacking bracket. The basket can contain up to two CCBs, one for three CTUs. The two CCBs cannot be in different cabinets because of the short phasing lead connecting the two. Configurations where five or more carriers per sector are required could utilize CCBs. The recommended minimum channel spacing between cavities is 800 kHz. There are two types of CCB: Master CCB with Band Pass Filter (BPF) and control board. Extension CCB, identical to the master CCB but without the BPF and only having a control board if redundancy is required. Unlike the Tx blocks, the CCB has no duplexing capability. If a single Rx/Tx antenna is used then connection to the CCB must be via an external high power duplexer. CCB control board (TCB) and set switch The CCB control board is also known as the Transmit Antenna Transceiver Interface (TATI) control board (TCB). The CCB control board controls the interface to the CTU. This allows different vendor CCBs to be installed without requiring amended CTU software. The address of the control board is set manually using an 8 bit DIL switch, set by Motorola. Data links are automatically set up. TCB and link redundancy The redundant TCB has the ability to maintain the separated CCB, if the inter-CCB link fails. Tech. 5–46 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 CCB CCB view NOTE CCBs may vary slightly, depending on manufacturer and type. Figure 5-31 shows two EGSM900 CCBs with main and redundant control boards fitted. EXTENSION CCB OUTPUT TO MASTER CCB ANTENNA CONNECTOR ON BPF SHORT CIRCUIT STUB EXTENSION CCB WITHOUT BPF BAND PASS FILTER (BPF) CCB OUTPUT TO BPF 3 Tx INPUTS CCB CONTROL BOARD (REDUNDANT) PHASING LEAD BPF INPUT FROM CCB 3 Tx INPUTS CCB CONTROL BOARD (MASTER) MASTER CCB WITH BPF POWER LEAD TO BOTH CCB CONTROL BOARDS ig.317.rh Figure 5-31 EGSM900 CCBs with control boards fitted Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–47 GSM-205-323 CCB Figure 5-32 shows two DCS1800 CCBs with main and redundant control boards fitted. ANTENNA CONNECTOR CCB CONTROL BOARDS ig.319.rh Figure 5-32 DCS1800 CCBs with control boards fitted CCB configuration The master CCB has a second output to enable the extension CCB to be connected. The bandpass filter can then serve both CCBs in parallel. Any unused output is terminated with a short circuit stub. The two configurations are shown in Figure 5-33. Figure 5-33 CCB configurations Tech. 5–48 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 CCB CCB functional description and diagram The CCB has three independently tuneable cavity resonators, as shown in Figure 5-34. The cavities are narrow band devices which pass transmit signals at the cavity tuned (resonant) frequency. The three cavity outputs are coupled together. The CCB cavities are tuned by software commands from the CCB control board. Control data is sent from the CTU, via the coaxial cable, to the CCB. This data is separated from the RF signal at the bias tee, and sent to the CCB control board. The CCB control board then sends control signals through the control bus to the motor control of the CCB cavity of the same transceiver. CCB tuning change Time taken One cavity retuned and verified 8 seconds Three cavities retuned and verified 19 seconds Figure 5-34 Functional diagram of CCB Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 5–49 GSM-205-323 CCB Tech. 5–50 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 Chapter 6 Digital modules Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION GSM-205-323 ii Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Chapter 6 Digital modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of digital modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview and redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital module and BPSM locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MCUF and NIU redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full size and half size modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital module and CTU connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of digital module and CTU connections . . . . . . . . . . . . . . . . . . . . MCUF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MCUF overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Capability to replace MCU of M-Cell6 and M-Cell2 . . . . . . . . . . . . . . . . . . GPROC TSW and GLCK functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MCUF module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MCUF functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Link to redundant MCUF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front panel interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front panel switches and indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PIX interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRAM, flash EPROM and code loading functions . . . . . . . . . . . . . . . . . . . ASIC functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sync block functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Integral MCUF FMUX functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NIU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of NIU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NIU locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NIU command identity number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Module view and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NIU functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NIU diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NIU/MCUF framing and clocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Distance measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Radio signalling links (RSLs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T1 NIU need to set link type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T43/BIB-NIU - E1/T1 mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of T43/BIB-NIU connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NIU to T43 mapping and command ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of T43 connection to NIUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FMUX module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of FMUX module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FMUX module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FMUX functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FMUX functional explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm module overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm module functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm module replacement – effect on alarms . . . . . . . . . . . . . . . . . . . . . . Alarm collection from extension cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm module display presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. Tech. 6–1 6–1 6–1 6–2 6–2 6–3 6–3 6–4 6–4 6–4 6–5 6–5 6–6 6–7 6–7 6–8 6–9 6–9 6–10 6–11 6–13 6–14 6–14 6–14 6–14 6–15 6–16 6–17 6–18 6–18 6–19 6–19 6–19 6–20 6–20 6–20 6–21 6–22 6–22 6–22 6–23 6–23 6–24 6–24 6–24 6–25 6–25 6–25 6–26 Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION iii GSM-205-323 iv Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Overview of digital modules Overview of digital modules Overview and redundancy Digital modules provide the Horizonmacro indoor equivalent of M-Cell6 micro base control unit (µBCU) functionality. They are located in the bottom right side of the CIBA maincage, and are electronically interconnected through the backplane. Fibre optic connections are at the front of the appropriate modules. Each digital module is assigned A (master) or B (redundant), with one BPSM (µBCU Power Supply Module) for A and one BPSM for B. The alarm module is not assigned to A or B, as it is supplied by both BPSMs for redundancy. The master MCUF is assigned to A, and the redundant MCUF to B, each with an associated FMUX. The four NIUs are used by the operational MCUF, but two NIUs are powered by BPSM A and two NIUs by BPSM B. All slots are annotated with the legend of the appropriate module and located as shown in Figure 6-1. Digital module and BPSM locations Figure 6-1 shows the position of modules within the digital module shelf. MCUF B DIGITAL MODULE SHELF FMUX NIU B0 NIU B1 BPSM REDUNDANT (B) ALARM MODULE MCUF A FMUX NIU A0 NIU A1 BPSM MASTER (A) ig.322.rh Figure 6-1 Digital and BPSM module locations, including optional redundancy Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 6–1 GSM-205-323 Overview of digital modules MCUF and NIU redundancy The digital module shelf can: Support two MCUFs at a BTS site, one master and one slave (for redundancy). Enable Master MCUF failure to result in the slave MCUF becoming the master after reset. Enable the OMC-R operator to initiate master/slave MCUF swap. Configure CTUs by the master MCUF. All four NIUs operate from the master MCUF, but each pair of NIUs depend on a BPSM for power. All NIUs configure to the master MCUF clock. NOTE When fitting a replacement redundant MCUF, care must be taken to ensure firmware compatibility with the master MCUF. Firmware incompatibility may result in a loss of communication between the two MCUFs so that the redundant MCUF is not in a position to take control in the event of a failure of the master MCUF. Full size and half size modules Modules are full size and half size, as shown in Table 6-1. Table 6-1 Full size and half size digital modules Full size modules Half size modules Main Control Unit with dual FMUX (MCUF) Network interface unit (NIU) Alarm module Fibre optic multiplexer (FMUX) BPSM (µBCU Power Supply Module) Tech. 6–2 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Overview of digital modules Digital module and CTU connections The MCUF is connected to the CTUs in the same cabinet through the backplane. Optional connection to CTUs in up to three additional cabinets (six CTUs per cabinet) is by fibre optic links. FMUXs, two internal to the MCUF and one half size module, convert the electronic data stream into a fibre optic signal. An FMUX module in each extension cabinet converts the fibre optic signal back to electronic data stream, for transmission to CTUs via the backplane. The NIU modules convert signals for terrestrial E1 or T1 lines. Diagram of digital module and CTU connections Figure 6-2 shows a block diagram of the digital module and CTU connections. Figure 6-2 Digital module and CTU connections Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 6–3 GSM-205-323 MCUF MCUF MCUF overview The main control unit with dual FMUX(MCUF) provides the site processing functions, apart from RF functions of the transceiver. The MCUF also provides switching for up to six network interfaces (via four NIUs) and up to 24 transceivers. The cabinet may contain up to two MCUF modules, (one master and one for redundancy). Each site and module has an electronic ID for remote identification. The MCUF provides the following functions: Maintenance and operational/control processing. Call processing (for example resource management and switching of baseband hopping data). Switching of traffic and control information. Timing reference and network/BTS master clock synchronization. The functionality of two FMUX. Support of up to six transceivers via backplane in first cabinet and up to an additional 18 transceivers via FMUX connections to other cabinets. Support of up to six E1 or T1 circuits, via NIU modules. Support of the CSFP function via the PCMCIA flash memory card. Capability to replace MCU of M-Cell6 and M-Cell2 The MCUF combines the MCU function of M-Cell6 with two FMUX modules. If the MCUF is installed in an M-Cell6 or M-Cell2 the MCUF automatically reverts to the functionality of an MCU. The internal FMUX devices no longer operate. In M-Cell2 the reversion to MCU mode includes ability to directly connect to two transceivers by modified use of the front panel FMUX fibre optic connections. NOTE Tech. 6–4 This capability to use MCUF in M-Cell6 and M-Cell2 is only possible with GSR4 or later. Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 MCUF GPROC TSW and GLCK functions The MCU section of the MCUF module combines functions of older generation equipment: The BTP (Base Transceiver Processor) functions and CSFP (Code Storage Facility Processor) functions (provided PCMCIA card fitted), formerly achieved by generic processor boards (GPROCs). The timeslot switch (TSW). The generic clock (GCLK). MCUF module view Figure 6-3 shows an MCUF module. PROCESSORS BACKPLANE CONNECTORS INTERNAL FMUX FIBRE OPTIC CONNECTIONS TTY MMI DEBUG PORT CAL PORT OSCILLATOR BDM PORT PCMCIA CARD SLOT PCMCIA EJECT BUTTON STATUS LEDS (RED & GREEN) RESET BUTTONS (FULL - REMOVES SOFTWARE FROM MEMORY CPU – RESETS MCUF CPU) Figure 6-3 View of the MCUF Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 6–5 GSM-205-323 MCUF MCUF functional diagram Figure 6-4 shows a functional diagram of the MCUF. (IF USED) (IF USED) Figure 6-4 Functional diagram of MCUF in MCUF mode Tech. 6–6 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 MCUF Link to redundant MCUF The link to the redundant MCUF is similar to a transceiver link, but does not have the BBH capability, or the link delay measurement and compensation facility. The 6.12 s, and 60 ms signals, are inserted into timeslots 8 and 16. When the MCUF is in slave mode, timeslot and E1/T1 clock information is extracted from the MCUF link and passed to the sync block. The main processor HDLC link to the redundant MCUF can be routed in any unused timeslot(s) of this link. The ASIC can switch any timeslot on the redundancy link to any timeslot on any of the other links connected to it such as the transceiver links, network links, redundancy link or processor links. Front panel interfaces TTY interface A standard TTY interface is provided on the front panel, of 9.6 kbit/s (8 bits, no parity, 1 stop bit (8 N 1)). A local maintenance terminal can be attached to this port to use the MMI (Man Machine Interface) of the MCUF. Debug and BDM ports Two front panel ports are for Motorola factory and development use only: The debug port, consists of a TTY connection to the sync processor to access sync firmware, together with other connections to the ASIC and main processors. The Background Debug Mode (BDM) port is used for low level debugging of the main processors. FMUX fibre optic connections There are fibre optic connections from the MCUF internal FMUX modules. The fibre optic connectors enable connection to FMUX modules in other cabinets for additional transceivers. CAL port The CAL port on the front panel of the MCUF can be used to calibrate the sync block clock via MMI commands. The 8 kHz reference output is used in GCLK calibration procedure (see Installation & Configuration BSS Optimization (GSM-100-423) ). Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 6–7 GSM-205-323 MCUF PCMCIA interface The PCMCIA card is located on the front panel of the MCUF, and is used for: Code Storage Facility Processor (CSFP) memory. Rapid site initialization. The PCMCIA socket is an industrial standard 68 pin single socket, fitted with an ejector. The PCMCIA interface supports rev 2.1 type I and II cards. The 20 Mbyte card can be write enabled, for upgrade of site information, or disabled to protect card use for other sites or secure the site code. Front panel switches and indicators The front panel of the MCUF module has two reset switches as shown in Figure 6-3: FULL is a hard reset (power up - removes software from the memory). CPU is a soft reset (this resets the MCUF main processors, but the software remains in RAM). A hard reset results in the software being reloaded to the DRAM in the same way as normal power up. During the CPU (soft) reset, pressing CPU reset again will perform a hard reset. Pressing the CPU reset button twice thus has the same effect as a hard reset. NOTE The MCUF has two front panel LEDs (one green and one red) as shown in Figure 6-3, with indications as shown in Table 6-2. When red and green LEDs are flashing, the boot code is downloading into non-volatile memory for software upgrade. Do not remove power or reset the cabinet until downloading has been completed, as this will corrupt the non-volatile memory. If boot code is corrupted, contact the Motorola Customer Network Resolution Centre, requesting the boot code restoration procedure and the appropriate boot code file. CAUTION Table 6-2 MCUF front panel LED indication Tech. 6–8 Red Green Status Off Off Board not powered up or in rest cycle Off On Normal operation On Off Fault condition Flashing Flashing Non-volatile memory boot code upgrade (Do not remove power nor reset – see CAUTION) Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 MCUF PIX interfaces The MCUF provides four PIX outputs on the backplane, driven at V. 28 levels. The four PIX outputs, routed to the cabinet alarm board, enable relay contact control of external customer equipment. DRAM, flash EPROM and code loading functions DRAM The 16 Mbyte DRAM provides operational code and data storage for the main processors. There is also a SIMM socket in the circuit board, enabling the addition of a further 16 Mbytes if required. After software initialization, the DRAM uses ECC protection. Memory protection is provided by the main processors. Fast flash EPROM The fast flash 1 Mbyte bank is used for bootcode and executive process code. It has a fast access time (<75 ns), enabling direct execution. The bootcode is factory set, and reprogrammed only in major software upgrades. Slow flash EPROM The slow flash 0.5 Mbyte bank is used for non-volatile data storage of diagnostic data and module ID information. Code loading The boot and executive code, held in the fast flash EPROM, initiates the MCUF on power up or reset. If a PCMCIA memory card is fitted, operational code may be obtained and copied to the DRAM for execution. If no card or code is available, the operational code is obtained from the BSC. Before execution, the operational code held in DRAM is checked with code held at the BSC. The BSC downloads any changed code objects to the DRAM. After successful checking of the DRAM operational code, the code is executed, and the PCMCIA memory card updated with any changed objects. CSFP code loading If a PCMCIA memory card is available,then a code storage facility processor (CSFP) function can be supported. A new software load can be downloaded in the background, without any reduction in service, and stored on the PCMCIA card. Once the complete load has been transferred to the PCMCIA card, a code swap can be initiated. The site is reset and the new software brought into service (<10 minutes). As a precaution, the old version is held on the PCMCIA card to support a roll back to the original version if required. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 6–9 GSM-205-323 MCUF ASIC functionality The Application Specific Integrated Circuit (ASIC) provides central switching capabilities for the MCUF. It is capable of supporting up to 24 transceivers, together with up to six network interfaces and two links to the on-board processors, one link to the sync processor and a link to the redundant MCUF. The link to the sync processor is used for code loading purposes only. The ASIC supports baseband hopping across the 24 transceiver links. The ASIC provides interface features associated with the transceiver links, these include synchronization features to allow for delay in the link to the transceivers, and the necessary framing and encoding to support the link. All of the serial links into the ASIC are internal lines (I lines), 125 s framed, with 32 eight bit timeslots per frame. ASIC transceiver link features The ASIC interfaces to a maximum of 24 transceiver links. The ASIC can switch any timeslot on any of the transceiver links to any timeslot on other links connected to the ASIC; transceiver links, network links, MCUF redundancy link or processor links. The ASIC provides the following features associated with the transceiver links: Link advance/delay compensation. The ASIC will continually measure the round trip delay on each transceiver link to calculate a timing advance for each link. The link advance is applied, and can be adjusted, by the main processor via the processor parallel interface. BBH data switching. BBH switching is performed automatically on any timeslot configured as BBH data. A single timeslot from the transceiver is selected for BBH routeing information, and defines which transceiver link (0-23) should be used for downlink. Timing reference insertion. The ASIC receives timing pulses from the sync block and inserts the appropriate bits into the transceiver downlink synchronization and framing timeslots. The sync block will provide a version of the 6.12 s and 60 ms signals that is advanced by 125 s for this purpose. Manchester coding/decoding. The transceiver links are all Manchester coded/decoded by the ASIC. This function can be switched on or off (default on) on a per link basis. The disable feature is for applications outside of the MCUF module. Tech. 6–10 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 MCUF ASIC/network and processor link switching The ASIC supports a maximum of six network links and two main processor links. The data to/from these links can be switched to/from any timeslot on other links connected to the ASIC. The two links to the main processor allow it to route HDLC and other links to the appropriate place: 24 HDLC timeslots for the BCF RSS channel to each transceiver. Four timeslots for NIU control channels (two local, two redundant). Sync processor code load channel. Two channels for RSL links. One HDLC channel occupying up to three timeslots to the redundant MCUF. Sync block functionality The sync block is controlled via the parallel interface of the main processors. The sync block is responsible for site synchronization functions. It generates all required local references from a high stability local clock source. This clock source may also be locked to the incoming network clocks. The sync clock source is in the form of a crystal oscillator (OCXO) which warms up for phase locking in 4 minutes, and achieves frequency stabilization in 15 minutes. Site frame reference generation and re-timing includes: 2.048 MHz - For serial communications. 16.384 MHz - For FMUX communications. 125 s - For NIU framing and transceiver framing. 60 ms- For transceiver GSM timing. 6.12 s - For GSM superframe. The reference clocks available to the sync block are: Six network extracted clocks (E1/T1 source via NIUs). Any of the NIU modules under control of the MCUF can extract a reference clock from an E1/T1 link and pass to the Sync block. CAL port. The CAL port can be used to calibrate the sync block clock via MMI commands. The reference output provides a monitoring point. Redundant MCUF link. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 6–11 GSM-205-323 MCUF Phase lock loop (PLL) operating modes The PLL uses the selected reference signal as the loop reference clock. It includes an OCXO accurate to 0.05 ppm, a phase comparator and a loop filter. The PLL has the following operating modes: Warm-up The PLL is open loop and using the calibration frequency, but the OCXO is not yet warmed up. Set frequency The PLL is open loop and using the calibration frequency, and the OCXO is warmed up. Fast tune Closed loop with wide filter for coarse locking to the reference (extracted from network clock). Fine tune Closed loop with narrow filter for accurate locking to the reference (extracted from network clock). When in fine tune closed loop mode, the accuracy is 0.01 ppm. Sync block code load The sync block controller has a dedicated 2.048 Mbit/s serial link into the ASIC enabling a 64 kbit/s HDLC channel to the main processors for code loading. The sync block includes 256 kbytes of flash EPROM used to store: Boot code. Operational code. The boot code, which cannot be altered, queries the main processors on the current version of the sync operational code. If the stored operational code is the correct version, the boot code will move the operational code to RAM and execute the code. If the query results in the need for new operational code, the sync processor will download the operational code from the main processors via the ASIC to the RAM in the sync block. After a successful download, the boot code programmes the flash EPROM with the new operational code and runs the operational code in RAM. GSM counters The following counters are provided: Tech. 6–12 GSM frame incremented every 4.615 ms, range 0 to 1325. GSM superframe incremented every 6.12 s, range 0 to 2047. Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 MCUF Integral MCUF FMUX functionality The equivalent function of two FMUX modules exists integral to the MCUF, enabling two extension cabinets to be connected. To enable total of four cabinets to be joined together as one BTS site, an FMUX module is also required in the master cabinet to connect the third extension cabinet. A single cabinet site has no need for the FMUX functionality, because the MCUF connects with the cabinet CTUs through the backplane. Each fibre optic multiplexer (FMUX) function multiplexes and demultiplexes six, full duplex, transceiver links to one (TX/Rx) pair of fibre optic cables. This enables up to six transceivers in a single extension cabinet (either Horizonmacro or M-Cell6) to be linked to the master cabinet. Each FMUX fibre optic link is full duplex 16.384 Mbit/s. The FMUX optical link is capable of driving up to 1 km. For functional description of FMUX see FMUX module and FMUX function in this chapter. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 6–13 GSM-205-323 NIU NIU Overview of NIU The network interface unit (NIU) module provides two E1 or two T1 termination links to the terrestrial network. The NIU E1/T1 outputs are connected to a T43 or BIB board, depending on the impedance matching requirement of the customer terrestrial circuits. There are two types of NIU board, one for E1, one for T1. The NIU layout is common to both E1 and T1, the only differences being in the associated crystal oscillators and line matching resistor values. An on-board NIU control processor provides network interface configuration and supervision, controlled by the MCUF. NIU locations The cabinet may contain up to four NIU modules in the digital module shelf, as shown in Figure 6-1. Two NIUs are located in the master (lower) part of the shelf. Two NIUs are in the redundant (upper) part of the shelf, though these upper NIUs are also used for non-redundant purposes. An NIU in slot A0 supports two E1/T1 links. An NIU in slot A1 supports one E1/T1 link. An NIU in slot B0 supports two E1/T1 links. An NIU in slot B1 supports one E1/T1 link. NIU command identity number Each NIU is identified in the database by an identity number, from 0 to 3. Table 6-3 shows the NIU slots and equivalent identity number. Table 6-3 NIU slot and equivalent command identity Tech. 6–14 NIU (MSI) identity number used in commands NIU slot A0 B0 A1 B1 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 NIU Module view and LEDs Figure 6-5 shows an NIU module. BACKPLANE CONNECTOR NIU GREEN LED NIU RED LED RESET/DISABLE SWITCH ig.325.rh Figure 6-5 View of NIU module The NIU status is indicated by the two front panel LEDs, one green and one red, controlled by the on-board processor, as shown in Table 6-4. Table 6-4 NIU LED display Red LED Green LED Status of NIU board Off Off NIU not powered up or in reset cycle. Off On Normal operation. Flashing Flashing NIU undergoing system code download. On On NIU self testing following switch on or reboot. Red LED extinguishes after 20 seconds, or after 50 seconds following a reboot due to code download. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 6–15 GSM-205-323 NIU NIU functionality The NIU provides two E1/T1 interfaces into the network (link 0 and link 1) as well as LAPD encoding/decoding and clock recovery from a selected E1/T1 link. The second E1/T1 interface (link 1) is not used for NIUs placed in positions at A1 and B1, as shown in Figure 6-1. An NIU control processor provides network interface configuration and supervision, controlled by the MCUF. The NIU control processor maintains two independent control links in the redundant configuration (one to each MCUF), each using timeslot 0 of MCUF link 0. Tech. 6–16 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 NIU NIU diagram Figure 6-6 identifies the functional blocks in the NIU. Figure 6-6 Functional diagram of NIU module Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 6–17 GSM-205-323 NIU Control processor The control processor interfaces to timeslot 0 of link 0 from each connected MCUF. The processor uses 512 kbytes of flash EPROM for boot code. operational code storage and module ID. Code is executed directly from the Flash EPROM. The boot code can be overwritten under control of the MCUF, if required. The processor also has an on-chip 1 Mbyte of DRAM. TTY ports The processing section provides two TTY ports for Motorola debugging purposes only. Resets The processor is capable of soft resetting itself. The front panel reset causes a hard reset of the entire board. Power-on also resets the processor. The MCUF is able to reset the NIU via a message on the HDLC link. NIU/MCUF framing and clocks The control processor is supplied with a clock from an on-board crystal oscillator, which has an output enable pad for test purposes. The framer devices also have their own crystal oscillators on-board. The framer devices provide the decoded and jitter attenuated receive data, for passing to the MCUF. The framer devices also extract a clock signal from an E1/T1 link, which is then passed to the MCUF synchronization circuit. At the MCUF, this signal is used to phase lock a local 16.384 MHz clock signal. Once phase locked, three reference clock signals are provided for NIU use: REF 2.048 MHz clock signal. REF 6.12 s clock signal. REF 125 s clock signal. The NIU transmit and receive framing is controlled by this 125 s reference pulse received from the MCUF. Tech. 6–18 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 NIU Distance measurement The NIU provides the ability to perform network distance delay measurement on either of the two network links. Measurement can only be performed on one link at a time. Three modes of operation are possible: Mode 1. A pattern is transmitted in a selected network timeslot and the corresponding receive timeslot is monitored for its return. The delay is measured to an accuracy of ± 488 ns. The pattern is transmitted on the 6.12 second reference signal. Mode 2. The receive link is monitored for the pattern. When received the pattern is transmitted back in the next frame. The time between receipt and transmission of the pattern is measured to an accuracy of ± 488 ns. Mode 3. The receive link is monitored for the pattern. When it is detected a strobe is generated for the MCUF sync block. Radio signalling links (RSLs) The radio signalling links (RSL) to the BSC from the main processor on the MCUF are 64 kbit/s LAPD links. The LAPD encoding of this RSL data is performed on the NIU by the NIU control processor. The RSL links between the MCUF and NIU must be sent as follows: RSL link 1 is embedded in the NIU control link; that is, it will be in timeslot 0 of link 0 to the NIU. This link is important for initialization. NOTE When the NIU is on a network link to a BSC or another BTS, the RSL can be placed on either link on any default timeslot other than zero. RSL link 2 is on a different timeslot from that used for the network connection. The NIU supports a maximum of two RSL links. The RSL links may both be on a single network link or shared between the two network links. The NIU hardware supports switching for 64 k and 16 k LAPD channels. T1 NIU need to set link type T1 NIUs and E1 NIUs cannot be interchanged. A T1 link line consists of 24 timeslots as opposed to 32 timeslots for an E1 link line. A T1 link generates specific T1 alarms, referred to as Red alarms. A T1 NIU supports the same MSI type of device transitions as an E1 NIU. The OMC-R operator should set the link type or it will default the site to an E1 system. In ROM it is set by a ROM-only MMI command. In RAM it is a database parameter set by a chg_element command. The RSL default timeslots are the same for a T1 NIU and an E1 NIU. The basic mechanism for communicating and configuring is also the same. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 6–19 GSM-205-323 T43/BIB-NIU - E1/T1 mapping T43/BIB-NIU - E1/T1 mapping Overview of T43/BIB-NIU connection The NIU network interface (E1/T1) links connect to a single T43 (CIM) or BIB (BIM) board on top of the cabinet by a single backplane connector and cable. NIU to T43 mapping and command ID Only six network interfaces are used, three pairs to the master NIU modules, and three pairs to the redundant NIU modules. Each NIU is identified in the database by an identity number, from 0 to 3, as shown in the final column of Table 6-5. NOTE The redundant NIU modules are only redundant in the sense of being supplied by a different BPSM, and can thus continue to operate if the master BPSM fails. All NIUs are available for separate use. Table 6-5 defines the mapping from the T43/BIB connector to NIU boards. Table 6-5 T43/BIB connector to NIU boards Tech. 6–20 T43 network side connector 37-way D-type connections (BIB) NIU location NIU identity (MSI) used in commands J1 1,20 NIU A0 - Tx1 MSI(NIU) 0 J2 2,21 NIU A0 - Rx1 J7 7,26 NIU A0 - Tx2 J8 8,27 NIU A0 - Rx2 J13 13,32 NIU A1 - Tx1 J14 14,33 NIU A1 - Rx1 J4 4,23 NIU B0 - Tx1 J5 5,24 NIU B0 - Rx1 J10 10,29 NIU B0 - Tx2 J11 11,30 NIU B0 - Rx2 J16 16,35 NIU B1 - Tx1 J17 17,36 NIU B1 - Rx1 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION MSI(NIU) 0 MSI(NIU) 2 MSI(NIU) 1 MSI(NIU) 1 MSI(NIU) 3 31st Oct 01 GSM-205-323 T43/BIB-NIU - E1/T1 mapping Diagram of T43 connection to NIUs Figure 6-7 shows a diagram of T43 connection to NIUs. J1 J2 NIU A0 J7 J8 J13 J14 NIU A1 T43 J4 J5 NIU B0 J10 J11 J16 J17 NIU B1 J0 Figure 6-7 Diagram of T43 connection to NIUs Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 6–21 GSM-205-323 FMUX module FMUX module Overview of FMUX module The fibre optic multiplexer (FMUX) module multiplexes and demultiplexes six, full duplex, transceiver links to one (TX/Rx) pair of fibre optic cables. This enables up to six transceivers in a single extension cabinet (either Horizonmacro or M-Cell6) to be linked to the master cabinet. The FMUX module has two modes of operation: Working in conjunction with the MCUF to multiplex transceiver links to/from a third extension cabinet. Operating in the extension cabinet to supply the transceivers in that cabinet. To enable a total of four cabinets to be joined together as one BTS site, an FMUX module is required in the master cabinet to connect the third extension cabinet. A single cabinet site has no need for an FMUX module, because the MCUF connects with the cabinet CTUs through the backplane. Two FMUX modules may be fitted in the digital module shelf, one for the master MCUF, and one for the slave. An extension cabinet only requires one FMUX to connect to six transceivers within the cabinet, (plus one for redundancy if required). Each FMUX fibre optic link is full duplex 16.384 Mbit/s. The FMUX optical link is capable of driving up to 1 km. FMUX module view Figure 6-8 shows an FMUX module. BACKPLANE CONNECTOR FIBRE OPTIC INPUT FROM ANOTHER MCUF/FMUX IN ANOTHER CABINET AT THE SITE FIBRE OPTIC OUTPUT TO ANOTHER MCUF/FMUX IN ANOTHER CABINET AT THE SITE Figure 6-8 View of the FMUX module Tech. 6–22 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 FMUX module FMUX functional diagram Figure 6-9 shows a block diagram of the FMUX module. BACKPLANE CONNECTOR Rx DATA FIBRE OPTIC RECEIVER MANCHESTER ENCODED TO FMUX IN ANOTHER CABINET Tx/Rx MUX/ DEMUX 2:1 SELECT TO CTUs OR TCUs (IF EXTENSION CABINET) TO FMUX IN ANOTHER CABINET Tx DATA TO MCUF (IF MASTER CABINET) FIBRE OPTIC TRANSMITTER SELECT CONTROL (FROM MCUF) Figure 6-9 Functional diagram of FMUX module FMUX functional explanation The MCUF transmits and receives a 2.048 Mbit/s data stream link to each operational transceiver. In the master cabinet this is achieved by the backplane, without using an FMUX. If the transceiver is in an extension cabinet, the master cabinet FMUX combines the data stream with up to five others (see Figure 6-9), and then converts the electronic signal to fibre optic, for onward transmission to the extension cabinet. At the extension cabinet, another FMUX converts the fibre optic signal back to electronic form, for transmission to the transceivers. The data stream return from the extension cabinet is a reverse of the above. The multiplexer/demultiplexer can support up to six transceiver links. It uses a 16.384 Mbit/s Manchester encoded serial data link organized as 256 x eight bit timeslots in a 125s frame. Manchester coding is used to detect errors, indicated at timeslot zero for each transceiver, enabling error correction at the other FMUX. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 6–23 GSM-205-323 Alarm module Alarm module Alarm module overview The alarm module is located in the digital module shelf, adjacent to the MCUFs. It provides the cabinet equipment with an external alarm system to report operational status. The alarm module: Collects all cabinet alarms (received from the backplane). Provides current sensing for 16 customer inputs, referred to as site alarms. These inputs are provided by the PIX connectors PIX0 and PIX1. Controls up to four relay driven outputs linked to customer equipment. (Changeover contacts 30 V 1 A maximum). These outputs are provided by the PIX0 connector. Transmits alarm information to all CTUs in the same cabinet. Alarm module view Figure 6-10 shows an alarm module. BACKPLANE CONNECTOR 5 LED PAIRS Figure 6-10 Alarm module view Tech. 6–24 Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-323 Alarm module Alarm module functionality The alarm module receives inputs from: The external alarm connector on the interface panel, (from the optional batery backup system BBS). Cabinet PSMs (identifying type, manufacturer and slot number). Environmental control devices. Customer defined alarms. The alarm board receives these inputs, encodes them, and then passes the code word to all CTUs in the cabinet via the backplane. Alarm module replacement – effect on alarms The alarm module can be replaced while the cabinet system is running (hot replacement). This will temporarily interrupt alarms, with the OMC-R receiving an additional alarm module out of service alarm, which automatically clears upon correct insertion of the replacement module. Alarm collection from extension cabinets Extension cabinet alarms are sent from the extension cabinet alarm module to the extension cabinet CTUs. The CTUs transmit the alarms to the main cabinet, by using the normal FMUX connection, for transmission to the MCUF. Technical Description: Horizonmacro indoor 31st Oct 01 68P02902W07-B CONTROLLED INTRODUCTION Tech. 6–25 GSM-205-323 Alarm module Alarm module display presentation All alarms LEDs are green or off when equipment is functioning correctly, and red when equipment is faulty. The LED designations are shown in Table 6-6. NOTE Only five of the ten front panel LEDs are utilized in the Horizonmacro indoor equipment. Others are utilized in the Horizonmacro outdoor. Table 6-6 Alarm module LEDs Tech. 6–26 LED location Light colour states Equipment monitored by light (Green = OK, Red = FAULT) 1 (top) Off/Red Not used in Horizonmacro indoor. Off/Red Not used in Horizonmacro indoor. Off/Red Door 1 – main cabinet door open alarm. Off/Red Not used in Horizonmacro indoor. Off/Red Low voltage disconnect (LVD) alarm (battery backup option). Green/Red Fan Tray 0 fully operational (4-fan tray). Green/Red Fan Tray 1 fully operational (2-fan tray). Green/Red Fan Tray 2 fully operational (2-fan tray). Off/Red Not used in Horizonmacro indoor. 10 (bottom) Off/Red Not used in Horizonmacro indoor. Technical Description: Horizonmacro indoor 68P02902W07-B CONTROLLED INTRODUCTION 31st Oct 01 CHAPTER 1 INTRODUCTION AND SITE PREPARATION CHAPTER 2 INSTALLATION OF INDOOR CABINET CHAPTER 3 INTEROPERABLITY CHAPTER 4 COMMISSIONING OF INDOOR CABINET CHAPTER 5 DECOMMISSIONING OF CABINET Category 423 Installation & Configuration (Inst.) Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION GSM-205-423 ii Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Category 423 Installation & Configuration (Inst.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 1 Introduction and site preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Software requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. 1–1 1–1 1–1 1–2 Horizonmacro indoor tool list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 1–3 Overview of tool list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 1–3 Tool list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 1–3 Preparation overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 1–6 Overview of site preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 1–6 Pre-installation procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 1–6 Site requirements and considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indoor cabinet dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF output power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Structural considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Layout plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 1–7 1–7 1–7 1–8 1–8 1–9 1–10 1–10 1–11 1–11 Visiting the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site visit instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Before leaving for the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Arrival at site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Leaving the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Waste material on site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rural sites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . On site safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 1–12 1–12 1–12 1–12 1–12 1–13 1–13 1–13 Preparing the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to site preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Base site structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet installation layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. 1–14 1–14 1–14 1–14 1–14 1–14 Chapter 2 Installation of indoor cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1/T1 line testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. 2–1 2–1 2–2 2–3 2–3 Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION iii GSM-205-423 Equipment delivery and unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Delivery and packaging overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Packaging crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment module packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unpacking the crate, plinth and cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . Safe disposal of packing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU allotted slot retention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. 2–4 2–4 2–4 2–5 2–5 2–6 2–6 Installing cabinet plinth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of foundation and plinth with diagram . . . . . . . . . . . . . . . . . . . . . Recommended bolt length for concrete floor . . . . . . . . . . . . . . . . . . . . . . . Installing the plinth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. 2–7 2–7 2–8 2–8 Fitting cabinet to plinth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 2–9 Methods of plinth use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 2–9 Fitting cabinet to plinth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 2–9 Hood or stacking bracket fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to hood and bracket fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of pin location points on cabinet top . . . . . . . . . . . . . . . . . . . . . . . Fitting the optional hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting a stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting the stacking bracket front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. 2–10 2–10 2–10 2–11 2–12 2–13 Fitting upper cabinet onto stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of stacked cabinet fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of eyebolt positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Eyebolt positions and safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting upper cabinet to stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . Completed stacked cabinet assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. 2–14 2–14 2–14 2–15 2–16 2–17 Installing CCBs into stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of installing CCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of DCS1800 CCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing CCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCBs installed without front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. 2–18 2–18 2–18 2–19 2–20 Earthing and transient protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 2–21 Site earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 2–21 Transient and lightning protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 2–21 Connections to RF modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of RF connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Types of RF connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SURF/Tx block interconnecting cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unused SMA connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque of RF connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tx connection to CCB via feedthrough plates . . . . . . . . . . . . . . . . . . . . . . . RF connection principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rx/Tx single antenna duplexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 2–22 2–22 2–23 2–23 2–23 2–23 2–24 2–24 2–24 31st Oct 01 GSM-205-423 Suggested RF configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of configuration diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for omni 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for omni 1 or 2 (with and without diversity) . . . . . . . . . . . . . Configuration for omni 3 or 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for omni 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for omni 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for omni 5 or 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for sector 1/1 or 2/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for sector 1/1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for single cabinet sector 3/3 . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for 2 cabinet sector 3/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for 2 cabinet sector 4/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for 2 cabinet sector 5/5 or 6/6 . . . . . . . . . . . . . . . . . . . . . . . . Configuration for single cabinet sector 1/1/1, 1/1/2, 1/2/2 or 2/2/2 . . . . . Configuration for 2 cabinet sector 2/2/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for 2 cabinet sector 3/3/3 or 4/4/4 . . . . . . . . . . . . . . . . . . . . Configuration for 2 cabinet sector 4/4/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for 3 cabinet sector 4/4/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for sector 5/5/5 or 6/6/6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for sector 8/8/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for dual band 1/1/1-3/3/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for dual band 3/3/3-1/1/1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting fibre optic cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Location of fibre optic connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Care of fibres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting fibre optic cables between cabinets . . . . . . . . . . . . . . . . . . . . . Interface panel cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interface panel diagram and pinout overview . . . . . . . . . . . . . . . . . . . . . . Connector pinout tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . External alarm connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GPS connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCB connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BIB (BIM) interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T43 (CIM) interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PIX conditions input/output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ICS connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing and connecting power and earth cabling . . . . . . . . . . . . . . . . . . . . . . . Overview of power and earth cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable routeing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet and ESP earthing points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power supply cable colour coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . + 27 V dc connection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . – 48/60 V dc connection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet ac install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC input connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting input power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pre-connection checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting dc power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting ac power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 2–25 2–25 2–26 2–27 2–28 2–28 2–29 2–29 2–30 2–31 2–31 2–32 2–32 2–33 2–34 2–35 2–36 2–37 2–38 2–39 2–40 2–41 2–42 2–43 2–43 2–43 2–46 2–47 2–47 2–48 2–48 2–49 2–49 2–50 2–51 2–52 2–53 2–54 2–54 2–54 2–55 2–55 2–56 2–57 2–58 2–58 2–59 2–59 2–59 2–60 Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION GSM-205-423 Installing a hold-up battery module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to hold-up module installation . . . . . . . . . . . . . . . . . . . . . . . . . Installing a hold-up battery module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hold-up battery module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Chapter 3 Interoperability between different Motorola BTSs . . . . . . . . . . . . . . . . 2–61 2–61 2–61 2–62 Introduction to interoperability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 3–1 Mixed product sites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 3–1 Architectural constraints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 3–1 BTS architectures and interoperability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-Cell6 and Horizonmacro architectures . . . . . . . . . . . . . . . . . . . . . . . . . . . Example mixed site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receive path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmit path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-Cell6 and Horizonmacro hardware equivalents . . . . . . . . . . . . . . . . . . . Further configuration information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Example configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Special hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Chapter 4 Commissioning of indoor cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2 3–2 3–3 3–4 3–4 3–7 3–10 3–10 3–11 3–14 Commissioning overview and test equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PC to MCUF cable pin connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. 4–1 4–1 4–1 4–2 Pre-power up checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of pre-power up checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Request for power supply connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Earth continuity check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC power system insulation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. 4–3 4–3 4–4 4–4 4–5 4–5 Powering up the cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power up overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power up procedure without code load . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power down of cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power up procedure with code load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation and configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet and CBM views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. 4–6 4–6 4–6 4–7 4–7 4–9 4–10 Sample form 1: Request for connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 4–11 Sample form 2: Completion and inspection form . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 4–13 vi Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Chapter 5 Decommissioning of cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Decommissioning Horizonmacro indoor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to decommission procedures . . . . . . . . . . . . . . . . . . . . . . . . . . Before cabinet decommission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . To decommission using checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Initial decommission checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Powering down the cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Disconnection of cabinet cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Eyebolt positions and safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing upper cabinet in stacked configuration . . . . . . . . . . . . . . . . . . . View of eyebolt positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing CCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing a stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing floor mounted cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Returning equipment to Motorola . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizonmacro indoor decommission checklist . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 5–1 5–1 5–1 5–1 5–1 5–2 5–2 5–3 5–4 5–5 5–6 5–7 5–8 5–8 5–9 Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION vii GSM-205-423 viii Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 Chapter 1 Introduction and site preparation Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION GSM-205-423 ii Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Chapter 1 Introduction and site preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Software requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. 1–1 1–1 1–1 1–2 Horizonmacro indoor tool list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 1–3 Overview of tool list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 1–3 Tool list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 1–3 Preparation overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 1–6 Overview of site preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 1–6 Pre-installation procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 1–6 Site requirements and considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indoor cabinet dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF output power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Structural considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Layout plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 1–7 1–7 1–7 1–8 1–8 1–9 1–10 1–10 1–11 1–11 Visiting the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site visit instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Before leaving for the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Arrival at site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Leaving the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Waste material on site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rural sites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . On site safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 1–12 1–12 1–12 1–12 1–12 1–13 1–13 1–13 Preparing the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to site preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Base site structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet installation layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. 1–14 1–14 1–14 1–14 1–14 1–14 Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION iii GSM-205-423 iv Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Introduction to installation Introduction to installation Manual scope This category (GSM-205-423) covers installation and commissioning for the cabinet, arranged in the following chapters: Chapter 1 Introduction and site preparation General information, safety instructions and information about tools needed to install the equipment. Describes the procedures to be followed for initially preparing the site and installing the necessary ducting and plinths. Chapter 2 Installation of indoor cabinet All the procedures necessary to install the cabinet ready for operation and an overview about the different configurations available. Chapter 3 Interoperability Describes interoperability between the Horizonmacro indoor BTS and earlier Motorola BTS products. Chapter 4 Commissioning of indoor cabinet All procedures necessary to enable the cabinet to be fully operational. Chapter 5 Decommissioning of indoor cabinet All procedures necessary to decommission the cabinet. NOTE For hardware optimization and base site integration, refer to Installation and Configuration: BSS Optimization: (GSM-100-423) . Software requirements The GSM/EGSM900 and DCS1800 BTSs require software release GSR4 (or later) in the network. The GSM850 and PCS1900 BTSs require software release GSR5.1 (or later) in the network. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 1–1 GSM-205-423 Introduction to installation Safety instructions WARNING This equipment must only be installed by trained personnel. The following safety instructions must be observed when installing the equipment described in this manual: Inst. 1–2 The installation and configuration procedures described in this manual must only be carried out by suitably trained personnel. Installation and commissioning must comply with all relevant national and regional regulations. The equipment must only be installed in a location to which unauthorized access can be prevented. Cabinets must be bolted to the plinth base which must be bolted to the floor. Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Horizonmacro indoor tool list Horizonmacro indoor tool list Overview of tool list This section lists the recommended tools required for installing, commissioning and maintaining the Horizonmacro indoor cabinet. Tool list Table 1-1 lists the recommended tools for the Horizonmacro indoor. Table 1-1 Horizonmacro indoor tool list Quantity 1 pair Description Safety goggles Hard hat Dust mask 1 pair Ear defenders Antistatic wrist strap with coiled lead Antistatic mat Marker pen Torch Socket set (A/F/Metric 13 mm or 1/2 sq drive) 280 mm insulated adjustable spanner 1 each Combination spanners A/F: 1/4, 5/16, 3/8, 7/16, 1/2, 9/16, 5/8, 11/16, 7/8, 3/4, 1. 1 each Combination spanners metric: 8 mm to 25 mm Ratchet ring spanner (15 mm x 13 mm) Torque spanner (12 mm) Torque wrench (1–25 Nm) Torxdriver set (T10 to T30) and Security Torxdriver set (T10 to T30) 6 mm torque spanner (for SMA Tx block connectors) Security Allen key set Claw hammer Pipe cutter Junior hacksaw 300 mm hacksaw 1 pair 150 mm side cutters 1 pair 150 mm heavy–duty side cutters Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 1–3 GSM-205-423 Horizonmacro indoor tool list Quantity 1 pair Flush cut wire cutters 1 pair Light duty cable cutters 1 pair Cable shears Knife with retractable blade 1 pair General purpose pliers 1 pair Snipe nose pliers 1 pair Industrial scissors 1 pair GP serrated jaw pliers Set of jeweller’s screwdrivers Screwdriver set (including flat and cross-head blades) Isolating transformer (suitable for site use) Piston drill (suitable for drilling concrete and capable of accepting an M20 drill bit) M20 drill bit Drill bit set 6 m 240 V extension cable (twin outlet) Soldering iron (dual temperature) with holder Coax cable stripper for 2002 (75 ohm coaxial cable) Hand crimp tool Crimp tool for type 43 connectors BNC crimp tool with inserts Telephone plug crimp tool 50 mm crimp tool Cable tie gun 1.5 m wooden step ladder Table vice 250 mm vice grips 7.5 m tape measure 300 mm steel rule Spirit level (1 m) Centre punch Pocket scriber 250 mm half round file 1 pair Straight point tweezers Inst. 1–4 Description Null modem Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Horizonmacro indoor tool list Quantity Description RS232 mini tester M to M gender changer Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 1–5 GSM-205-423 Preparation overview Preparation overview Overview of site preparation This section contains: Information that should be read for initial planning. Information that should be read for safe completion of procedures. Pre-installation procedures to be followed to prepare the site before beginning the installation. Pre-installation procedures Pre-installation for the cabinet comprises the sections listed in Table 1-2. Table 1-2 Pre-installation sections in this chapter Section Description Site requirements and Details mechanical, electrical and structural considerations parameters to be taken into account when selecting a site. Inst. 1–6 Visiting the site Defines the site operating procedures. Preparing the site Details general site construction parameters. Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Site requirements and considerations Site requirements and considerations Overview of requirements The base site area, where the equipment is to be installed, must meet : Structural requirements including: – Space for all conditions, including maintenance, expansion and associated cables. – Allowance for cabinet height. including allowance for second cabinet placed on top with stacking bracket. – Allowanance for weight, including that for potential additions on expansion. – Additional space to allow door to be opened beyond 90 degrees. Environmental and power requirements, as defined in manual specifications. Indoor cabinet dimensions The dimensions of cabinets are listed in Table 1-3. Table 1-3 Cabinet dimensions Cabinet type Height Width Depth Cabinet (without hood) 750 mm 700 mm 430 mm Cabinet with optional hood 870 mm 700 mm 430 mm Cabinet with stacking bracket (to hold CCB) 1025 mm 700 mm 430 mm Two cabinets, with stacking bracket between, and optional hood on top 1900 mm 700 mm 430 mm Two cabinets, with stacking bracket between, and stacking bracket on top. 2050 mm 700 mm 430 mm The optional hood allows cables to enter the cabinet from the back and above. The stacking bracket allows a second cabinet to be stacked on top of the first cabinet. The stacking bracket can also contain a metal basket, in which CCBs are fitted (the only Tx unit that cannot fit in the cabinet itself). Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 1–7 GSM-205-423 Site requirements and considerations Cabinet weights The weights of the fully populated cabinets are listed in Table 1-4. CAUTION Consider future expansion. Another cabinet may be added by stacking on top of the existing cabinet. This, if used with stacking units on both, each with CCBs, and associated cables, could result in a total weight of 280 kg. Ensure floor is capable of supporting this weight. Table 1-4 Main indoor cabinet weights (with six transceivers) Cabinet with plinth and hood Cabinet with plinth, stacking bracket and CCB 115 kg 130 kg Torque values Use the torque values listed in Table 1-5 during installation (see NOTE for M12). Table 1-5 Torque values for all cabinet screws/bolts and RF connectors Size of screw/bolt M4 M6 M8 M10 SMA N-type 7/16 Torque value 2.2 Nm 3.4 Nm 5 Nm 10 Nm 1 Nm 3.4 Nm 25 Nm NOTE Inst. 1–8 Torque values used with M12 anchor bolts will depend on the anchor bolt manufacturer. Check manufacturers data for correct values. Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Site requirements and considerations Power requirements The power requirements of cabinets depends on the configuration. Indoor cabinets require either ac or a positive or negative earth dc supply. Power consumption (dc and ac) Table 1-6 lists typical and maximum power consumption values Table 1-6 Power consumption of full cabinet, including digital redundancy Typical measured consumption Maximum power consumption 1400 watts NOTE 1700 watts Maximum power consumption figures are theoretical values derived under extreme conditions and are affected by variables such as temperature, component tolerances, transmission power and supply voltage. although these figures must be considered when planning site power requirements, typical measured consumption values will be lower. Cabinet power supply requirements WARNING All cabinets and supply cables must be protected by a fuse or circuit breaker selected in accordance with national and regional wiring regulations. Table 1-7 lists the power supply requirements for the different power supply options. Table 1-7 Main indoor cabinet power supply requirements Nominal voltage Voltage supply range Current supply maximum +27 V dc (negative earth) +20 to +30 V dc 64 A (at nominal voltage) –48 V dc (positive earth) –39 to –72 V dc 36 A (at nominal voltage) 88 to 264 7.5 A (at nominal voltage) 120/240 V ac (50 – 60 Hz) NOTE Voltage transients must be less than 35 V peak amplitude (never below 0 V). Ripple and noise must be less than 200 mV p-p (30 mV rms) over 10 Hz to 14 MHz. Voltage application stabilization must be within the specified range in less than 1 second. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 1–9 GSM-205-423 Site requirements and considerations RF output power Table 1-8 lists the RF power output of the CTU types. Table 1-8 CTU RF power output at Tx connector GSM850 and EGSM900 DCS1800 and PCS1900 60 W (47.8 dBm) +/– 1.0 dB 50 W (47.0 dBm) +/–1.0 dB Table 1-9 lists the expected power output from the various Tx blocks for both types of CTU. Table 1-9 RF power output at cabinet after Tx blocks Tx block GSM850 EGSM900 DCS1800 PCS1900 TDF 40 W (46.0 dBm) 32 W (45.1 dBm) DCF 20 W (43.0 dBm) 16 W (42.1 dBm) DDF 8.5 W (39.3 dBm) 7W (38.5 dBm) CCB* n/a 20 W (43.0 dBm) 16 W (42.1 dBm) n/a * For a six-channel configuration with minimum cavity separation of 800 kHz. NOTE CCBs are not currently available for use with the GSM850 or PCS1900 variants. Environmental requirements Table 1-10 lists the operating environmental limits. Table 1-10 Environmental limits Environment Relative Humidity Operating –5 C to + 45 C. 5% to 100% relative humidity, not to exceed 0.029 g water / m3 dry air. Storage –45 C to +70 C. 8% to 100% relative humidity, not to exceed 0.029 g water / m3 dry air. NOTE Inst. 1–10 Temperature This specification is valid up to 3 km altitude, corresponding to an atmospheric pressure range of 648 to 1048 millibars. Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Site requirements and considerations Structural considerations Adequate clearance must be provided at the front of the equipment for operation and maintenance purposes. There must be adequate side clearance (50 mm) to enable the door to open beyond 90° (see Figure 1-1). The door can also stop at 95° and 130°, but this is only to protect the door, or give optional additional operator space. The cabinet ventilation entry can be solely from the bottom front of the cabinet. This allows a cabinet to be placed against a wall. However, if the unit is placed 50 mm from back or side obstructions, such as wall or other cabinets, the ventilation will be improved, and fan noise reduced. Up to 100 mm rear space may be required for cables if using stacking bracket. The foundation or structure on which the BTS cabinet is mounted must be of sufficient strength to support a maximum gross weight of 130 kg for a single cabinet or 280 kg for two stacked cabinets. NOTE In seismically active areas, Motorola suggest using a qualified structural engineer to assess frame mounting requirements, such as floor construction, mounting anchors, cell site construction and to provide a suitable design for top frame support if a stacked configuration is required. Layout plan Figure 1-1 shows the cabinet installation layout plan. 100 mm clearance if using stacking bracket to allow cable space 700 mm 50 mm minimum side clearance for door opening INDOOR CABINET 430 mm 70 mm width when door at 95° 500 mm width when door at 130° 700 mm door at second position (130°) 700 mm door at first position (95°) Figure 1-1 Indoor cabinet installation layout plan view Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 1–11 GSM-205-423 Visiting the site Visiting the site Site visit instructions When preparing to do work at a site and upon arrival, follow the instructions provided in this section. Before leaving for the site Before leaving for the site: 1. Check that team members have adequate test equipment, tools, and hardware to complete the tasks. Check for any special requirements. 2. Contact the person in charge of the building to advise of the team’s estimated time of arrival and the expected duration of their stay on the site. Usually the logistics will have already been arranged, but it is good practice to check that the information was received. 3. Ensure that the team read the site access details on each visit to a site as local regulations may change. Arrival at site When entering any site: 1. Do not enter the site before contacting the communications site manager. Obtain the following information from the building contact: – Local regulations. – Parking instructions. – Waste material removal instructions. – Directions to canteen facilities (if available). 2. Enter the site. 3. Check for building alarms, for example, intruder alarms, that may have been activated by entry. If fitted, disable the CO2 gas systems, and any other alarms activated by entry. 4. Read any local instructions provided. Leaving the site When leaving a site: Inst. 1–12 1. Enable the CO2 gas system, if fitted, and any alarms that were disabled. 2. Contact the local site manager to announce the team’s departure. 3. Sign out of the building as necessary Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Visiting the site Waste material on site Clear waste material from the site on completion of the job, unless otherwise indicated by the customer. WARNING Do not burn waste material, as packaging might give off toxic gasses. Rural sites It is the responsibility of the senior member of the team to ensure that all personnel on site are aware of all applicable national and regional environmental regulations or codes of practice and, especially with respect to water authority sites, any relevant health regulations. Adhere to these points: Guard against all risk of fire. Fasten all gates (remember site visits could be traced back if a complaint is made). Leave no litter. Drive carefully on country roads and observe speed restrictions at all times. Keep to the paths/tracks across farm land. On site safety All personnel must: Ensure that under no circumstances should anyone move cabinets without assistance. Cabinets must be safely positioned at all times. Wear supplied safety helmets when antenna or overhead work is in progress, and when local regulations require them. Wear supplied safety goggles and dust masks when drilling. This is particularly important when drilling overhead ironwork. Wear supplied ear protectors while drilling is in progress. Wear approved safety footwear when moving heavy equipment. Stop any work that you are supervising should any person in your team not be properly protected, or be unaware of safety requirements. When installing cable ties, even temporarily, cut the excess or tail properly. This is to prevent sharp edges inflicting injury when not cut flush with the locking edge. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 1–13 GSM-205-423 Preparing the site Preparing the site Introduction to site preparation This section provides a general overview on the preparation of a site, and site requirements. For specific sites, refer to the site-specific documentation. Base site structure The base site structure should be designed to meet accepted cellular system specifications. Additionally, the site must meet the environmental and electrical operating criteria. Site requirements The customer should provide secure access free from unauthorized personnel, ample protection from fire, and adequate lighting and clearance at the front and rear of the equipment for operation and maintenance. Additionally, four cable ducts with sufficient space for communications cables, mains cables, earth cables, and antenna RF cables should be provided. Site access The site access road and equipment receiving area must be constructed of asphalt, concrete, or other suitable load bearing aggregate capable of supporting the transportation vehicle and the cabinet. NOTE Ensure the unloading area is clear of standing water, fallen leaves, mud, and building debris. Cabinet installation layout The cabinet installation layout plans are provided in the Site requirements and considerations section. Figure 1-1 shows the cabinet installation layout plan with dimensions. Inst. 1–14 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 Chapter 2 Installation of indoor cabinet Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION GSM-205-423 ii Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Chapter 2 Installation of indoor cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1/T1 line testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment delivery and unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Delivery and packaging overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Packaging crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment module packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unpacking the crate, plinth and cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . Safe disposal of packing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTU allotted slot retention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing cabinet plinth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of foundation and plinth with diagram . . . . . . . . . . . . . . . . . . . . . Recommended bolt length for concrete floor . . . . . . . . . . . . . . . . . . . . . . . Installing the plinth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting cabinet to plinth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Methods of plinth use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting cabinet to plinth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hood or stacking bracket fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to hood and bracket fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of pin location points on cabinet top . . . . . . . . . . . . . . . . . . . . . . . Fitting the optional hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting a stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting the stacking bracket front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting upper cabinet onto stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of stacked cabinet fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of eyebolt positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Eyebolt positions and safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting upper cabinet to stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . Completed stacked cabinet assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing CCBs into stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of installing CCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of DCS1800 CCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing CCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCBs installed without front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Earthing and transient protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transient and lightning protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connections to RF modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of RF connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Types of RF connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SURF/Tx block interconnecting cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unused SMA connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque of RF connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tx connection to CCB via feedthrough plates . . . . . . . . . . . . . . . . . . . . . . . RF connection principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rx/Tx single antenna duplexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 2–1 2–1 2–2 2–3 2–3 2–4 2–4 2–4 2–5 2–5 2–6 2–6 2–7 2–7 2–8 2–8 2–9 2–9 2–9 2–10 2–10 2–10 2–11 2–12 2–13 2–14 2–14 2–14 2–15 2–16 2–17 2–18 2–18 2–18 2–19 2–20 2–21 2–21 2–21 2–22 2–22 2–23 2–23 2–23 2–23 2–24 2–24 2–24 Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION iii GSM-205-423 Suggested RF configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of configuration diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for omni 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for omni 1 or 2 (with and without diversity) . . . . . . . . . . . . . Configuration for omni 3 or 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for omni 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for omni 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for omni 5 or 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for sector 1/1 or 2/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for sector 1/1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for single cabinet sector 3/3 . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for 2 cabinet sector 3/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for 2 cabinet sector 4/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for 2 cabinet sector 5/5 or 6/6 . . . . . . . . . . . . . . . . . . . . . . . . Configuration for single cabinet sector 1/1/1, 1/1/2, 1/2/2 or 2/2/2 . . . . . Configuration for 2 cabinet sector 2/2/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for 2 cabinet sector 3/3/3 or 4/4/4 . . . . . . . . . . . . . . . . . . . . Configuration for 2 cabinet sector 4/4/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for 3 cabinet sector 4/4/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for sector 5/5/5 or 6/6/6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for sector 8/8/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for dual band 1/1/1-3/3/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration for dual band 3/3/3-1/1/1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting fibre optic cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Location of fibre optic connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Care of fibres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting fibre optic cables between cabinets . . . . . . . . . . . . . . . . . . . . . Interface panel cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interface panel diagram and pinout overview . . . . . . . . . . . . . . . . . . . . . . Connector pinout tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . External alarm connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GPS connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCB connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BIB (BIM) interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T43 (CIM) interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PIX conditions input/output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ICS connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing and connecting power and earth cabling . . . . . . . . . . . . . . . . . . . . . . . Overview of power and earth cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable routeing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet and ESP earthing points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power supply cable colour coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . + 27 V dc connection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . – 48/60 V dc connection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet ac install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC input connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting input power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pre-connection checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting dc power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting ac power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 2–25 2–25 2–26 2–27 2–28 2–28 2–29 2–29 2–30 2–31 2–31 2–32 2–32 2–33 2–34 2–35 2–36 2–37 2–38 2–39 2–40 2–41 2–42 2–43 2–43 2–43 2–46 2–47 2–47 2–48 2–48 2–49 2–49 2–50 2–51 2–52 2–53 2–54 2–54 2–54 2–55 2–55 2–56 2–57 2–58 2–58 2–59 2–59 2–59 2–60 31st Oct 01 GSM-205-423 Installing a hold-up battery module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to hold-up module installation . . . . . . . . . . . . . . . . . . . . . . . . . Installing a hold-up battery module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hold-up battery module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. 2–61 2–61 2–61 2–62 Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION GSM-205-423 vi Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Installation overview Installation overview Introduction to installation This chapter provides the information required to install cabinets and their internal and external interfaces. CAUTION Ensure that all site associated equipment is completely installed before commissioning the cabinet for operation. NOTE Some site equipment may not be produced by Motorola, including battery chargers, power supplies, and antennas. Refer to site-specific documentation and non-Motorola vendor instructions. Before starting an installation, ensure the site has been prepared according to the description summarized in Preparation overview in the Site preparation chapter, and the site-specific documentation. WARNING Do NOT stack more than two Horizonmacro indoor cabinets. The floor mounted cabinet must be securely bolted to the floor before a second cabinet is stacked on top. In multiple cabinet sites, up to two Horizonmacro indoor cabinets may be stacked with another two stacked Horizonmacro indoor cabinets installed adjacent, to provide the maximum 24 carrier BTS site. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–1 GSM-205-423 Installation overview Installation sections Installing cabinets comprises the sections shown in Table 2-1. Table 2-1 Installation sections in this chapter Section Description Equipment delivery and unpacking Information on delivery packaging, and how to unpack the equipment. Installing cabinet plinth Details the procedure for fitting the cabinet plinth base. Fitting cabinet to plinth Provides procedure for attaching cabinet to prepared plinth. Hood or stacking bracket fit Provides procedure for attaching stacking bracket on top of any cabinet. Fitting cabinet onto stacking bracket Provides procedure for attaching second cabinet to stacking bracket of first cabinet. Installing CCBs into stacking bracket Provides procedure for installing CCBs into stacking bracket of any cabinet. Earthing and transient Details site earthing procedures and cabinet protection internal earths. Inst. 2–2 Connecting antennas and cabinet configurations Details setting up antenna connections, with additional configuration information to illustrate potential equipment connections. Interface cabling Details cabling to the interface panel. Installing power and earth cabling Details of power supply earthing requirements. Connecting input power Details the correct sequence for power connection. Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Installation overview Cabinet view Figure 2-1 shows the main components of a fully equipped cabinet. RF MODULES POWER SUPPLIES AND CIRCUIT BREAKER ONE SURF (Rx) THREE PSMs (see NOTE) CIRCUIT BREAKER MODULE (CBM) THREE Tx BLOCKS (DCFs SHOWN AS EXAMPLE) SIX TRANSCEIVERS (CTUs) T43/BIB DC POWER IN INTERFACE PANEL CONNECTORS TWO 2-FAN UNITS ONE 4-FAN UNIT TEMPERATURE CONTROL SYSTEM ALARM MODULE DIGITAL MODULES MCUF FMUX/NIU/BPSM (NOT VISIBLE) NOTE TOP SECTION OF PLINTH (SLIDES INTO BASE PLINTH) Three PSMs = 2 + 1 redundant (if required). An optional hold-up battery module may be installed instead of a redundant PSM. Figure 2-1 Cabinet with components identified (door and hood removed) E1/T1 line testing If an E1/T1 line has been provided, contact the local MSC and, at the earliest opportunity, arrange to test the line back to the MSC. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–3 GSM-205-423 Equipment delivery and unpacking Equipment delivery and unpacking Delivery and packaging overview Before the cabinet equipment arrives, installation personnel should designate an area at the site where the equipment can be unloaded. This area should also be suitable for unpacking the equipment. Consult with the heavy freight or moving company and the owners of the building (if applicable) to select this area. CAUTION The cabinet equipment should be delivered to the site while still contained in its packaging. This is to protect the cabinet in transit and from moisture. The equipment should be carefully delivered to the site by the freight company, along with the necessary moving dollies and padding. Use the dollies and padding to move the equipment from the unloading area to the installation point. NOTE Keep all paperwork attached to packaging, or found inside cabinet. Packaging crate The cabinet equipment is shipped in a crate of a similar construction to that shown in Figure 2-2. Figure 2-2 Typical shipping crate detail Inst. 2–4 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Equipment delivery and unpacking Equipment module packaging The equipment modules are supplied already fitted into the cabinet. The only exception to this is the plinth, supplied in a separate package. The plinth is attached to the side of the main package to enable preparation work to proceed, using the plinth, without opening the main cabinet package. This keeps the cabinet protected during initial preparation. The optional hood is supplied in a separate package. Unpacking the crate, plinth and cabinet The following describes the procedure for unpacking the equipment. NOTE It is recommended that the installer read through the following procedure before starting to unpack and install the equipment. Tools Use the following tools to dismantle the crate and unpack the cabinet. Claw hammer (or similar levering device). Knife. Obtaining plinth base To obtain the plinth: 1. Cut the plastic banding that secures the crate. 2. Remove separate plinth package, and deliver to site for site preparation if required separately. Delivery and dismantling of shipping crate To deliver and dismantle the shipping crate: 1. Deliver remaining cabinet equipment to site in its original packaging. NOTE The packing material used by Motorola is non-returnable and should be disposed of safely. 2. Lift the lid free of the crate. 3. Lift out cardboard protective pieces. 4. Lift the box over the cabinet. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–5 GSM-205-423 Equipment delivery and unpacking Removing the cabinet from the crate base WARNING The cabinet can weigh up to 130 kg if fully equipped. Handle each cabinet with extreme caution, and in accordance with local health and safety regulations. To remove the cabinet from the crate base pallet: CAUTION Care must be taken to avoid damaging the cabinet in any way, especially by scratching the outer surfaces. 1. Carefully cut open the sealed barrier bag containing the cabinet. 2. Use straps attached to the plywood base holding the cabinet, to lift cabinet over the delivery pallet and foam packing pieces. 3. Remove the desiccant bag from the cabinet. 4. Inspect the equipment immediately for damage. Report the extent of any damage to the transport company. The cabinet is now unpacked. Safe disposal of packing material The packing material used by Motorola is non-returnable and should be disposed of safely. CTU allotted slot retention CTUs are supplied already fitted in the cabinet, with Tx cable correctly attached by Motorola. CTUs must remain in the allotted slots for Motorola calibrations to be valid. Inst. 2–6 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Installing cabinet plinth Installing cabinet plinth Overview of foundation and plinth with diagram An indoor cabinet is supplied with a plinth, into which the cabinet structure is located. This plinth can be used on a smooth, level concrete floor, or other strong supportive construction. In addition the plinth is used in conjunction with the stacking bracket in stacked cabinet configurations. The plinth ensures correct weight distribution, and requires four M12 mounting or anchor bolts to hold it firmly in position. WARNING The cabinet must be bolted to the floor using the supplied plinth. This prevents danger from toppling, if a stacking bracket is ever added together with a second cabinet on top. The plinth also reduces fire hazards. NEVER install the cabinet without the plinth, and ALWAYS bolt the plinth to the floor. Ensure the selected bolts are suitable. The plinth is first fitted to the floor, then the cabinet is slid into the plinth and bolted to the plinth. Figure 2-3 shows the plinth with locations for both floor attachment and cabinet attachment. LOCATIONS FOR FLOOR ATTACHMENT 99 mm 99 mm 503 mm 202 mm 80 mm LOCATIONS FOR CABINET ATTACHMENT ig.332.rh Figure 2-3 Plinth for cabinet installation Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–7 GSM-205-423 Installing cabinet plinth Recommended bolt length for concrete floor The recommended length of the M12 steel anchor bolts is 105 mm minimum. This is to ensure adequate strength if stacked cabinets are installed. Installing the plinth If the cabinet is a direct replacement for existing Motorola M-Cell6, BTS4 or BTS6 units, the cabinet can be mounted in place using the existing fixing holes. Only use existing holes if sufficient space exists for the new configuration (see Site requirements and considerations). If the installation is new, the concrete floor must be drilled to accept M12 anchor bolts. Washers and bushes are supplied, but the M12 steel bolts are supplied by the customer. Inst. 2–8 1. Move the cabinet plinth to the selected mounting position. Consider future as well as present space requirements (see Site requirements and considerations ). 2. Mark the positions of the four mounting holes in the base of the plinth. These are in the form of four square holes in the middle of the plinth. 3. Move the plinth well away from the mounting position. WARNING Wear safety glasses and a dust mask when drilling holes. CAUTION Drilling concrete flooring produces cement dust, which is harmful to equipment and wiring. Protect the cabinets and any nearby equipment from dust. Use a tarpaulin, cloth, or plastic sheeting to cover exposed equipment. Clean up any accumulated debris from the anchor installation carefully before exposing the equipment. Use drilling equipment suitable for cutting steel reinforced concrete. 4. Drill out the four holes to a depth and clearance for an M12 anchor bolt, using the plinth as a template. 5. Fit the M12 mounting anchors to the holes in the floor. 6. Position the plinth over the mounting anchor holes. 7. Fit the anchor bolts with the supplied bushes and washers, through the plinth floor, to each anchor. 8. Tension up the anchor bolts and then check for alignment and level using a spirit level. 9. When satisfied that the plinth is correctly aligned, torque the bolts to the correct value for M12 bolts (see Site requirements and considerations in this chapter). Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Fitting cabinet to plinth Fitting cabinet to plinth Methods of plinth use There are two methods of using the plinth: For floor mounting, with the plinth previously secured firmly to the floor. For mounting cabinet on a stacking bracket attached to the top of another cabinet. In this case the plinth is fitted to upper cabinet prior to lifting. Fitting cabinet to plinth To fit the cabinet onto the plinth: 1. Remove the two M10 bolts attached to the front of the plinth. WARNING Before lifting, ensure that the straps are either side of each cabinet corner. 2. Tilt and slide the cabinet off the plywood base and move to the plinth, using the straps provided. 3. Slide cabinet into the plinth grooves, as shown in Figure 2-4. 4. Fit the two M10 bolts and tighten to correct torque (see Installation & Configuration: GSM-205-423 Site requirements and considerations). M10 BOLT LOCATION M10 BOLT POSITIONS FOR INSERTION Figure 2-4 Cabinet sliding onto plinth Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–9 GSM-205-423 Hood or stacking bracket fit Hood or stacking bracket fit Introduction to hood and bracket fit If required, the optional hood or stacking bracket are fitted at this stage. To change from an existing hood to a stacking bracket, the pin locations for the hood are used by removing the pins before fitting the stacking bracket screws. Similarly, if replacing a stacking bracket with the optional hood, the appropriate stacking bracket securing screws are replaced with the hood pins (see Figure 2-5). Diagram of pin location points on cabinet top Figure 2-5 shows the eight screw positions used by the stacking bracket, including the four positions also used for hood pins. REMOVE SCREWS FOR HOOD and STACKING BRACKET FIT PIN FOR HOOD FIT PIN FOR HOOD REMOVE SCREWS FOR STACKING BRACKET ONLY FIT PIN FOR HOOD REMOVE SCREW FOR STACKING BRACKET ONLY REMOVE SCREW FOR STACKING BRACKET ONLY FIT PIN FOR HOOD REMOVE SCREWS FOR HOOD and STACKING BRACKET Figure 2-5 Hood pin and stacking bracket screw positions Inst. 2–10 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Hood or stacking bracket fit Fitting the optional hood The hood is held in place by four pins. To fit the hood: 1. Locate the four top panel M8 screws to be replaced by hood pins, as shown in Figure 2-7, and remove. 2. Screw the four pins into the cabinet top panel. Tighten to correct torque (see Installation & Configuration: GSM-205-423 Site requirements and considerations). 3. Align the hood with the back pins, then lower the hood onto the pins, and press firmly into place. Figure 2-6 shows a top view of the hood as seen when on the cabinet: LIFTING EDGE HOOD TOP SECTION OF CABINET DOOR ig.333.rh Figure 2-6 Hood view when placed on top of cabinet Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–11 GSM-205-423 Hood or stacking bracket fit Fitting a stacking bracket To fit a stacking bracket: 1. 2. If an optional hood is fitted: a. Lift hood by rear lifting edge, until free of the pins. b. Unscrew and remove the four pins from the cabinet. Store the pins with the hood. Remove the eight (or four remaining) M8 screws form the cabinet top panel as shown in Figure 2-7 and retain. WARNING The stacking bracket can weigh as much as 15 kg (more if CCBs are contained in the CCB basket). Observe correct lifting precautions when handling the stacking bracket. 3. Align the stacking bracket onto the cabinet, and fit the eight M8 screws. Tighten to correct torque (see Installation & Configuration: GSM-205-423 Site requirements and considerations). 4. Fit the front cover following the procedure detailed in Fitting the stacking bracket front cover. Figure 2-7 shows a stacking bracket fitted with optional CCB basket. M10 HOLES (4) FOR TOP CABINET ATTACHMENT (IF REQUIRED) REAR OF BRACKET CCB BASKET (IF REQUIRED) DETACHABLE CCB BASKET BAR M8 HOLES (8) FOR BOTTOM CABINET ATTACHMENT. ig.268.rh Figure 2-7 View of stacking bracket with optional CCB basket installed Inst. 2–12 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Hood or stacking bracket fit Fitting the stacking bracket front cover The stacking bracket front cover is attached to the stacking bracket by four locating clips. The procedure to fit the front cover is as follows: 1. Align the four locating clips on the front cover with the four square holes in the front of the stacking bracket. Ensure that the cut out slot on each clip is facing downward. 2. Press the cover against the stacking bracket, so that the cut out slot on each locating clip engages with the bottom edge of each square hole. It may be necessary to gently push in and down to ensure the cut out slots are fully engaged and the cover securely in place. Figure 2-8 shows the locating points for the stacking bracket front cover. STACKING BRACKET FRONT COVER Figure 2-8 Fitting the stacking bracket front cover Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–13 GSM-205-423 Fitting upper cabinet onto stacking bracket Fitting upper cabinet onto stacking bracket Overview of stacked cabinet fit WARNING Do NOT stack more than two Horizonmacro indoor cabinets. The floor mounted cabinet must be securely bolted to the floor before a second cabinet is stacked on top. In multiple cabinet sites, up to two Horizonmacro indoor cabinets may be stacked with another two stacked Horizonmacro indoor cabinets installed adjacent, to provide the maximum 24 carrier BTS site. When a second cabinet is stacked above a floor mounted cabinet, the plinth is used to secure the cabinet to the stacking bracket mounted on the lower cabinet top panel. The plinth is connected to the cabinet prior to lifting onto the stacking bracket. View of eyebolt positions Figure 2-9 shows the positions to which eyebolts can be fitted. EYEBOLT POSITIONS EYEBOLT POSITIONS Figure 2-9 Eyebolt positions Inst. 2–14 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Fitting upper cabinet onto stacking bracket Eyebolt positions and safety There are four eyebolt positions to enable lifting of a second cabinet on top of the first cabinet stacking bracket. Eyebolts are available from Motorola for this purpose (part number 0386436N01 – eyebolt, M8). WARNING The cabinet can weigh as much as 130 kg with stacking bracket and CCB. Handle cabinets with extreme caution, and in accordance with any national or regional health and safety regulations. Horizonmacro cabinets are heavy and should not be installed without the use of lifting equipment unless sufficient personnel are available to ensure that Health and Safety regulations are not breached. Eyebolts used to lift the cabinet must be of the collared type, manufactured to CE conformity, and must have sufficient safe working load to lift the cabinet, in accordance with national or regional health and safety regulations. Eyebolts, must be visually checked for damage before use. If any damage is apparent, DO NOT USE. The eyebolts must not be overtightened; hand tight is sufficient. Motorola recommends the use of slings in conjunction with hydraulic lifting apparatus for moving and positioning Horizonmacro cabinets. The four screw locations used for hood pins must NOT be used for eyebolts. In addition to these points, refer to and comply with any local regulations that govern the use of lifting equipment. For the subsequent use of eyebolts, there may be local regulations that govern the use of lifting equipment and stipulate a test and/or examination regime. If the eyebolts are to be used, ensure that all such regulations are met. Eyebolts can be fitted into the four designated cabinet top panel locations, shown in Figure 2-9, after removal of the screws. These locations are identified with an eyebolt symbol and the word LIFT. The eyebolt locations are also used for stacking bracket attachment. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–15 Fitting upper cabinet onto stacking bracket GSM-205-423 Fitting upper cabinet to stacking bracket This procedure assumes the upper cabinet has been unpacked (see Equipment delivery and unpacking). To install the upper Horizonmacro indoor cabinet in a stacked configuration: WARNING Do NOT stack more than two indoor cabinets. The bottom cabinet must be bolted to the floor using the supplied plinth. This prevents danger from toppling in stacked configurations. 1. Ensure the stacking bracket is fitted to the lower cabinet. If not, refer to Fitting a stacking bracket. 2. Place the plinth in a convenient position, near to unpacked upper cabinet. 3. Fit the cabinet to unsecured plinth as described in Fitting cabinet to plinth. WARNING Each cabinet can weigh up to 130 kg if fully equipped. Handle the cabinets with extreme caution, and in accordance with local health and safety regulations. Eyebolts are to be used with lifting equipment. These must be located in the correct position as shown in Figure 2-9. The four screw locations used for hood pins must NOT be used for eyebolts. Visually check each eyebolt before inserting. If any damage is apparent, DO NOT USE. The eyebolts must not be over tightened; hand tight is sufficient. Do not tighten eyebolts with a t-bar or spanner. Screw the eyebolt fully into the lifting point so that no thread is left exposed. 4. Fit the eyebolts to the locations identified with an eyebolt symbol and the word LIFT. hand tighten the eyebolts and, using suitable lifting equipment, lift the cabinet onto the stacking bracket and slide to position. 5. Attach four M10 bolts to the cabinet plinth from underneath the top of the stacking bracket. Tighten to the correct torque (see Installation & Configuration: GSM-205-423 Site requirements and considerations). 6. Install the top stacking bracket to hold the CCBs (see Fitting a stacking bracket) or optional hood (see fitting the optional hood), if required. CAUTION 7. Incorrect airflow may cause internal cabinet temperatures to rise above operational limits. Do not obstruct the honeycomb ventilation panels on the top of the cabinets. Ensure the stacking brackets are clear of obstruction, particularly on the right side. Fit a stacking bracket front cover onto each stacking bracket, using the procedure described in Fitting the stacking bracket front cover. The finished assembly is shown in Figure 2-10. Inst. 2–16 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Fitting upper cabinet onto stacking bracket Completed stacked cabinet assembly Figure 2-10 shows the maximum stacked assembly, (two cabinets), with stacking brackets, covers and CCBs installed. STACKING BRACKET COVERS STACKING BRACKETS Figure 2-10 View of two cabinets stacked with stacking brackets, covers and CCBs installed Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–17 GSM-205-423 Installing CCBs into stacking bracket Installing CCBs into stacking bracket Overview of installing CCBs A maximum of two CCBs can be fitted into a CCB basket. The CCB basket fits inside a stacking bracket. NOTE CCBs are not currently available for use with the GSM850 and PCS1900 BTS variants. View of DCS1800 CCBs Figure 2-11 shows two DCS1800 CCBs, with CCB control boards fitted. NOTE CCB appearances may vary slightly, depending on type and manufacturer. ANTENNA CONNECTOR CCB CONTROL BOARDS ig.319.rh Figure 2-11 Two DCS1800 CCBs with control boards fitted Inst. 2–18 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Installing CCBs into stacking bracket Installing CCBs Follow these procedures to install CCBs. Cabinet preparation 1. Ensure the SMA to N-type feedthrough plates are fitted inside the Tx block basket, with SMA cables installed from CTUs underneath. Ensure the N-type cables are connected to the feedthrough plates and draped over the front of the cabinet. 2. Ensure the stacking bracket is fitted to lower cabinet. If not, refer to Fitting a stacking bracket. Fitting CCBs into basket 1. Place the CCB basket onto a flat surface. 2. Place the CCBs into the basket and secure with four M6 screws on the front and two M8 screws at the back. Tighten to the correct torque (see Installation & Configuration: GSM-205-423 Site requirements and considerations). 3. Insert each CCB control board, then secure the control board cover with four M4 screws. Tighten to the correct torque (see Installation & Configuration: GSM-205-423 Site requirements and considerations). 4. Connect the phasing lead between the CCB control boards. Fitting basket to stacking bracket NOTE Due to space limitations and the need for flexibility, Motorola recommends the use of Superflex jumper cables for antenna connections to the CCBs. 1. Slide the basket part way into the stacking bracket, and connect antennas to the CCBs. 2. Slide the CCB basket fully home. 3. Connect the six N-type to N-type RF cables from the feedthrough plates to the CCB inputs. 4. Attach the CCB basket bar to the sides of the stacking bracket with the two captive screws. The bar is then directly underneath the basket captive screws. 5. Attach the CCB basket bar to the basket with the three captive screws on the basket. 6. Connect the power cable to each CCB from the single connector (marked CCB) on the interface panel, shown in Figure 2-36. 7. Fit the front cover onto the stacking bracket, pushing it in so that it drops into position on the side lugs, as described in Fitting the stacking bracket front cover. The fully installed CCBs are illustrated in Figure 2-10 and Figure 2-12. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–19 GSM-205-423 Installing CCBs into stacking bracket CCBs installed without front cover Figure 2-12 shows two EGSM900 CCBs located in stacking bracket (cabinet not shown). CCBs CCB BASKET BAR CAPTIVE SCREWS ON CCB BASKET CAPTIVE SCREW ON BAR ig.336.rh Figure 2-12 CCBs in installed position with CCB basket bar attached Inst. 2–20 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Earthing and transient protection Earthing and transient protection Site earthing This manual describes only general procedures for earthing the site. Refer to the Grounding guidelines for cellular radio installations 68P81150E62 , for detailed earthing information. WARNING Each cabinet must be earthed separately and not daisy chained together. The cell site equipment must be earthed (in the same common earth point as its power source). Provision should be made for routeing earthing lines into the site and to the cabinet before beginning the installation of the system cabinets. There is an earthing terminal (stud) located on the interconnect panel on top of each cabinet. Refer to the site-specific documentation for detailed site earthing information. Transient and lightning protection All E1/T1 lines connected to Motorola equipment have secondary transient protection as part of the BIB or T43 board. Ensure the receive and transmit antenna connections to the building are fed through coaxial electromagnetic protection (EMP) devices. CAUTION The end user is responsible for transient protection of the E1/T1 lines connected to Motorola equipment. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–21 GSM-205-423 Connections to RF modules Connections to RF modules Overview of RF connections The components shown in Figure 2-13 provide all the RF connections to the cabinet, and internally within the cabinet. Up to four cabinets can be interconnected to form a single BTS site. THREE TRANSMITTER/RECEIVERS (Tx BLOCKs) SURF SIX TRANSCEIVERS (CTUs) Figure 2-13 Location of RF components Inst. 2–22 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Connections to RF modules Types of RF connector Table 2-2 lists the RF module connectors with their destinations. Table 2-2 RF module connectors and destinations RF module Type of connector Destination CTU transceiver SMA Tx Block (underneath) Tx Block SMA CTU transceiver N-type SURF 7/16 antenna N-type Rx N-type of Tx Block SURF SURF/Tx block interconnecting cables Table 2-3 lists cable types used for SURF/Tx block interconnections. Table 2-3 SURF/Tx block interconnecting cables Part number Description Use 3086225N01 34.5 cm coaxial cable terminated at either end with straight N-type plugs. Tx block to SURF 3086225N02 28 cm coaxial cable terminated at one end with a straight N-type plug, and at the other end with a right-angle N-type plug. Tx block to Tx block 3086225N03 2.25 m coaxial cable terminated at either end with straight N-type plugs. SURF to SURF 3086225N04 2.25 m coaxial cable terminated at one Tx block to Tx end with a straight N-type plug, and at block the other end with a right-angle N-type plug. Unused SMA connections Ensure that any unused SMA inputs to DCF, DDF or HCU modules are fitted with 50 ohm termination loads. Torque of RF connectors CAUTION Care should be taken when tightening SMA connectors to avoid damage by excess force. For correct torque of connectors, see Installation & Configuration: GSM-205-423 Site requirements and considerations. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–23 GSM-205-423 Connections to RF modules Tx connection to CCB via feedthrough plates If CCBs are used instead of Tx blocks, the Tx cables are connected through an N-type to SMA feedthrough plate. This plate converts the normal Tx block SMA connector underneath to an N-type connector above. RF connection principles The primary receive path is connected to the A branch of the SURF module, either directly or from the Rx connector on the Tx block in non-diversity configurations. The diversity receive path is connected to the B path on the SURF. This is normally duplexed with the transmit signal on a single antenna, and fed to the SURF from the Rx connector on the Tx block. Within any single cabinet the lowest numbered sector is normally connected to amplifier 0 connections, and higher numbered sectors to amplifiers 1 and 2 as appropriate. For example, sector one is connected to SURF connectors 0A and 0B, sector two to 1A and 1B, and sector three to 2A and 2B. However, if a sector is split between two cabinets, the split sector antennas must be connected to amplifier 0, (this is the only path with connection to the extension ports). Extension ports must be connected to the correct branch at the destination cabinet. The transmit path feeds from the CTUs to the Tx block or feedthrough plate immediately above. Two signals are combined in most Tx blocks. A third signal can be combined using a feedthrough plate and the third input of a DDF. The Tx blocks then duplex the Tx signal with the diversity Rx signal, before feeding to the antenna. Rx/Tx single antenna duplexing Duplexers allow a single antenna to be used for both transmit and receive operations. Duplexers exist within several of the transmit blocks. Normally duplexed RF signals are used through one antenna, with a second receive antenna to provide diversity. CAUTION Inst. 2–24 If a single antenna (non-diversity) is required, the duplex antenna RF receive cable from the transmit block must be connected to the RxA path at the SURF. Simply switching off diversity at the OMC-R without the correct SURF configuration will cause a loss of reception. Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Suggested RF configurations Suggested RF configurations Overview of configuration diagrams The following series of RF configuration diagrams show suggested ways of connecting together Horizonmacro SURF and Tx blocks to meet different operational requirements. The series of diagrams is by no means exhaustive, and numerous alternative configurations may be adopted to achieve the same aim. Each Horizonmacro cabinet is represented by a SURF module and three Tx blocks. Interconnecting cables are identified by a label; N01, 2, 3 or 4. Further details of each cable type are shown in Table 2-3. Antenna connecting cables, not supplied as part of the Horizonmacro equipment, are shown as dotted lines. With the exception of Figure 2-33 and Figure 2-34, the diagrams are applicable to GSM850, EGSM900, DCS1800 or PCS1900 single band operation, although only the 1800 SURF module is illustrated. NOTE Dual band 900 and 1800 SURFs are available, but 850 and 1900 SURFs are only available as single band. Figure 2-33 shows one way of achieving dual band operation using two Horizonmacro cabinets. A single band 1800 SURF is installed in one cabinet and a dual band 900 SURF in the other. Figure 2-34 shows another, using one of each type of dual band SURF. Diversity is assumed in the majority of RF configuration diagrams shown here, Figure 2-15 being the exception. Other non diversity configurations can be derived from this figure by ensuring that the single receive path is always connected to branch A at the SURF module. Digital connections Digital connections between cabinets are not shown in the following diagrams. Fibre optic cables used to provide digital connections between cabinets are described in Connecting fibre optic cables. Depopulated site configurations The purpose of a depopulated site configuration is to allow customers to provide a future expansion capability, at the time of installation. The diagram showing the final target configuration is to be used to connect Tx blocks, SURF and antennas. Depopulated site configurations are supplied with fully equipped RF section to achieve the target configuration, with CTUs only fitted to alternate slots. CTUs are fitted in slots 0, 2 and 4. Unused Tx block SMA connectors must be fitted with 50 ohm terminating loads. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–25 GSM-205-423 Suggested RF configurations Configuration for omni 1 Figure 2-14 shows a suggested configuration, using one Horizonmacro cabinet, for omni 1 with twin duplexed filter. 2B 1B 0B 2A 1A 0A RX RX RX RX RX RX EXT EXT N01 RX RX ANT ANT BLANK BLANK TDF Figure 2-14 Single cabinet omni 1 with TDF Inst. 2–26 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Suggested RF configurations Configuration for omni 1 or 2 (with and without diversity) Figure 2-15 shows suggested single Horizonmacro cabinet configurations, with and without diversity, for omni 1 or omni 2 with duplexed combining bandpass filter. If a single antenna (non-diversity) is required, the duplex antenna RF receive cable from the transmit block must be connected to the RxA path at the SURF. Simply switching off diversity at the OMC-R without the correct SURF configuration will cause a loss of reception. NOTE 2B 1B 0B 2A 1A 0A 2B 1B 0B 2A 1A 0A RX RX RX RX RX RX EXT EXT RX RX RX RX RX RX EXT EXT N01 N01 ANT ANT RX RX BLANK BLANK DCF BLANK BLANK DCF WITH DIVERSITY WITHOUT DIVERSITY Figure 2-15 Single cabinet omni 1 or 2 with DCF Unused SMA connectors must be fitted with 50 ohm terminating loads as shown below. If configured for... Then 50 ohm load required on unused SMA input to... omni 1 DCF 0 Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–27 GSM-205-423 Suggested RF configurations Configuration for omni 3 or 4 Figure 2-16 shows a suggested configuration, using a single Horizonmacro cabinet, for omni 3 or omni 4 with duplexed combining bandpass filter. 2B 1B 0B 2A 1A 0A RX RX RX RX RX RX EXT EXT N01 N01 ANT ANT RX RX BLANK DCF DCF Figure 2-16 Single cabinet omni 3 or 4 with DCF Unused SMA connectors must be fitted with 50 ohm terminating loads as shown below. If configured for... Then 50 ohm load required on unused SMA input to... omni 3 DCF 1 Configuration for omni 3 Figure 2-17 shows a suggested configuration, using one Horizonmacro cabinet, for omni 3 with dual stage duplexed combining filter. 2B 1B 0B 2A 1A 0A RX RX RX RX RX RX EXT EXT N01 ANT N02 BLANK FEED THRU RX TX DDF Figure 2-17 Single cabinet omni 3 with DDF Inst. 2–28 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Suggested RF configurations Configuration for omni 4 Figure 2-18 shows a suggested configuration, using a single Horizonmacro cabinet, for omni 4 with dual stage duplexed combining filter and hybrid combining unit. 2B 1B 0B 2A 1A 0A RX RX RX RX RX RX EXT EXT N01 ANT N02 TX RX TX BLANK HCU DDF Figure 2-18 Single cabinet omni 4 with DDF and HCU Configuration for omni 5 or 6 Figure 2-19 shows a suggested configuration, using one Horizonmacro cabinet, for omni 5 or 6 with dual stage duplexed combining filter and air combining. 2B 1B 0B 2A 1A 0A RX RX RX RX RX RX EXT EXT N01 N01 N02 N02 ANT ANT RX TX DDF FEED THRU RX TX DDF Figure 2-19 Single cabinet omni 5 or 6 with DDF and air combining Unused SMA connectors must be fitted with 50 ohm terminating loads as shown below. If configured for... Then 50 ohm load required on unused SMA input to... omni 5 DDF 2 Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–29 GSM-205-423 Suggested RF configurations Configuration for sector 1/1 or 2/2 Figure 2-20 shows a suggested configuration, using a single Horizonmacro cabinet, for sector 1/1 or 2/2 with duplexed combining bandpass filter. Figure 2-20 Single cabinet sector 1/1 or 2/2 with DCF Unused SMA connectors must be fitted with 50 ohm terminating loads as shown below. Inst. 2–30 If configured for... Then 50 ohm load required on unused SMA input to... sector 1/1 DCF 0 and DCF 2 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Suggested RF configurations Configuration for sector 1/1 Figure 2-21 shows a suggested configuration, using one Horizonmacro cabinet, for sector 1/1 with twin duplexed filter. SECTOR 2 SECTOR 1 2B 1B 0B 2A 1A 0A RX RX RX RX RX RX EXT EXT N01 N01 RX RX ANT ANT BLANK BLANK TDF Figure 2-21 Single cabinet sector 1/1 with TDF Configuration for single cabinet sector 3/3 Figure 2-22 shows a suggested configuration, using one Horizonmacro cabinet, for sector 3/3 with dual stage duplexed combining filter. SECTOR 2 SECTOR 1 2B 1B 0B 2A 1A 0A RX RX RX RX RX RX EXT EXT N01 N01 ANT ANT RX TX DDF N02 N02 FEED THRU RX TX DDF Figure 2-22 Single cabinet sector 3/3 with DDF Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–31 GSM-205-423 Suggested RF configurations Configuration for 2 cabinet sector 3/3 Figure 2-23 shows a suggested configuration, using two Horizonmacro cabinets, for sector 3/3 with dual stage duplexed combining filter. SECTOR 2 2B 1B 0B 2A 1A 0A SECTOR 1 RX RX RX RX RX RX EXT EXT 2B 1B 0B 2A 1A 0A RX RX RX RX RX RX EXT EXT N01 N01 ANT ANT N02 BLANK N02 RX TX FEED THRU DDF BLANK RX TX FEED THRU DDF Figure 2-23 Two cabinet sector 3/3 with DDF Configuration for 2 cabinet sector 4/4 Figure 2-24 shows a suggested configuration, using two Horizonmacro cabinets, for sector 4/4 with dual stage duplexed combining filter and hybrid combining unit. SECTOR 2 2B 1B 0B 2A 1A 0A SECTOR 1 RX RX RX RX RX RX EXT EXT 2B 1B 0B 2A 1A 0A RX RX RX RX RX RX EXT EXT N01 N01 ANT TX N02 ANT RX TX N02 TX RX TX BLANK HCU DDF BLANK HCU DDF Figure 2-24 Two cabinet sector 4/4 with DDF and HCU Inst. 2–32 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Suggested RF configurations Configuration for 2 cabinet sector 5/5 or 6/6 Figure 2-25 shows a suggested configuration, using two Horizonmacro cabinets, for sector 5/5 or 6/6 with dual stage duplexed combining filter and air combining. SECTOR 2 2B 1B 0B 2A 1A 0A SECTOR 1 2B 1B 0B 2A 1A 0A RX RX RX RX RX RX EXT EXT N01 N01 ANT N02 N02 RX TX DDF FEED THRU RX RX RX RX RX RX EXT EXT N01 ANT N01 ANT ANT RX RX TX TX DDF DDF N02 N02 FEED THRU RX TX DDF Figure 2-25 Two cabinet sector 5/5 or 6/6 with DDF and air combining Unused SMA connectors must be fitted with 50 ohm terminating loads as shown below. If configured for... Then 50 ohm load required on unused SMA input to... sector 5/5 both DDF 2 modules Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–33 GSM-205-423 Suggested RF configurations Configuration for single cabinet sector 1/1/1, 1/1/2, 1/2/2 or 2/2/2 Figure 2-26 shows a suggested configuration, using a single Horizonmacro cabinet, for sector 1/1/1, 1/1/2, 1/2/2 or 2/2/2 with duplexed combining bandpass filter. Figure 2-26 Single cabinet sector 1/1/1, 1/1/2, 1/2/2 or 2/2/2 with DCF Unused SMA connectors must be fitted with 50 ohm terminating loads as shown below. Inst. 2–34 If configured for... Then 50 ohm load required on unused SMA input to... Sector 1/1/1 DCF 0, 1 and 2 Sector 1/1/2 DCF 1 and 2 Sector 1/2/2 DCF 2 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Suggested RF configurations Configuration for 2 cabinet sector 2/2/2 Figure 2-27 shows a suggested configuration, using two Horizonmacro cabinets, for sector 2/2/2 with duplexed combining bandpass filter. SECTOR 2 SECTOR 3 2B 1B 0B 2A 1A 0A RX RX RX RX RX RX EXT EXT SECTOR 1 2B 1B 0B 2A 1A 0A RX RX RX RX RX RX EXT EXT N01 N01 N01 ANT ANT ANT RX RX RX BLANK DCF BLANK DCF BLANK DCF Figure 2-27 Two cabinet sector 2/2/2 with DCF Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–35 GSM-205-423 Suggested RF configurations Configuration for 2 cabinet sector 3/3/3 or 4/4/4 Figure 2-28 shows a suggested configuration, using two Horizonmacro cabinets, for sector 3/3/3 or sector 4/4/4 with duplexed combining bandpass filter and air combining. Figure 2-28 Two cabinet sector 3/3/3 or sector 4/4/4 with DCF and air combining Unused SMA connectors must be fitted with 50 ohm terminating loads as shown below. Inst. 2–36 If configured for... Then 50 ohm load required on unused SMA input to... sector 3/3/3 cabinet 1, DCF 1 cabinet 2, DCF 0 and DCF 2 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Suggested RF configurations Configuration for 2 cabinet sector 4/4/4 Figure 2-29 shows a suggested configuration, using two Horizonmacro cabinets, for sector 4/4/4 with dual stage duplexed combining filter and hybrid combining unit. Figure 2-29 Two cabinet sector 4/4/4 with DDF and HCU Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–37 GSM-205-423 Suggested RF configurations Configuration for 3 cabinet sector 4/4/4 Figure 2-30 shows a suggested configuration, using three Horizonmacro cabinets, for sector 4/4/4 with dual stage duplexed combining filter and hybrid combining unit. SECTOR 3 SECTOR 2 2B 1B 0B 2A 1A 0A SECTOR 1 2B 1B 0B 2A 1A 0A RX RX RX RX RX RX EXT EXT RX RX RX RX RX RX EXT EXT N01 N01 ANT TX N02 ANT RX TX N02 TX BLANK HCU RX TX DDF BLANK 2B 1B 0B 2A 1A 0A HCU DDF RX RX RX RX RX RX EXT EXT N01 ANT TX N02 RX TX BLANK HCU DDF Figure 2-30 Three cabinet sector 4/4/4 with DDF and HCU Inst. 2–38 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Suggested RF configurations Configuration for sector 5/5/5 or 6/6/6 Figure 2-31 shows a suggested configuration, using three Horizonmacro cabinets, for sector 5/5/5 or sector 6/6/6 with dual stage duplexed combining filter and air combining. SECTOR 3 SECTOR 2 2B 1B 0B 2A 1A 0A SECTOR 1 2B 1B 0B 2A 1A 0A RX RX RX RX RX RX EXT EXT N01 N02 TX DDF N01 FEED THRU N01 ANT ANT N02 RX RX RX RX RX RX EXT EXT N01 ANT RX RX RX TX TX DDF DDF 2B 1B 0B 2A 1A 0A ANT N02 N02 FEED THRU RX TX DDF RX RX RX RX RX RX EXT EXT N01 N01 ANT RX TX DDF ANT N02 N02 FEED THRU RX TX DDF Figure 2-31 Sector 5/5/5 or sector 6/6/6 with DDF and air combining Unused SMA connectors must be fitted with 50 ohm terminating loads as shown below. If configured for... Then 50 ohm load required on unused SMA input to... sector 5/5/5 all DDF 2 modules Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–39 GSM-205-423 Suggested RF configurations Configuration for sector 8/8/8 Figure 2-32 shows a suggested configuration, using four Horizonmacro cabinets, for sector 8/8/8 with dual stage duplexed combining filter, hybrid combining unit and air combining. SECTOR 3 SECTOR 2 2B 1B 0B 2A 1A 0A SECTOR 1 2B 1B 0B 2A 1A 0A RX RX RX RX RX RX EXT EXT N01 N01 ANT N02 TX TX RX RX RX RX RX RX EXT EXT N01 ANT RX N01 ANT RX RX TX TX ANT TX N02 RX TX DDF HCU DDF DDF HCU DDF N04 N03 N03 N03 N03 2B 1B 0B 2A 1A 0A RX RX RX RX RX RX EXT EXT 2B 1B 0B 2A 1A 0A RX RX RX RX RX RX EXT EXT N01 N01 ANT TX RX ANT N02 TX TX TX N02 N04 RX TX TX HCU DDF HCU HCU DDF HCU N03 N03 Figure 2-32 Sector 8/8/8 with DDF, HCU and air combining Inst. 2–40 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Suggested RF configurations Configuration for dual band 1/1/1-3/3/3 Figure 2-33 shows a suggested configuration, using two Horizonmacro cabinets, for dual band sector 1/1/1–3/3/3 operation, where sector 1/1/1 is EGSM900 and sector 3/3/3 is DCS1800. This dual band configuration requires one single band 1800 SURF and one dual band 900 SURF. SECTOR 1 900 SECTOR 2 900 SECTOR 3 900 1800 OB 2B 1B 0B 1800 0A 2A 1A 0A RX RX RX RX RX RX RX RX EXT EXT N01 N01 RX RX ANT ANT N01 RX N01 N01 RX ANT ANT 900 1800 ANT RX 900 TDF DUAL BAND TDF 1800 DCF SECTOR 3 1800 SECTOR 2 1800 2B 1B 0B 2A 1A 0A SECTOR 1 1800 RX RX RX RX RX RX EXT EXT N01 N01 ANT ANT RX N02 N02 RX TX TX 1800 DDF FEED THRU 1800 DDF Figure 2-33 Two cabinet dual band sector 1/1/1-3/3/3 Unused SMA connectors must be fitted with 50 ohm terminating loads. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–41 GSM-205-423 Suggested RF configurations Configuration for dual band 3/3/3-1/1/1 Figure 2-34 shows a suggested configuration, using two Horizonmacro cabinets, for dual band sector 3/3/3–1/1/1 operation, where sector 3/3/3 is EGSM900 and sector 1/1/1 is DCS1800. This dual band configuration requires one dual band 1800 SURF and one dual band 900 SURF. SECTOR 3 1800 SECTOR 2 1800 Rx2A Rx1A 900 0B 2B 1B 0B RX RX RX RX ANT RX SECTOR 3 900 1800 OB SECTOR 2 900 2B 1B 0B RX RX RX RX RX 1800 OA SECTOR 1 1800 Tx0 Rx0A 900 OA 2A 1A 0A Tx1 Tx2 RX RX RX RX EXT EXT RX RX ANT ANT 900 1800 RX RX ANT ANT 900 DCF DUAL BAND TDF 1800 TDF SECTOR 1 900 2A 1A 0A RX RX RX RX EXT EXT ANT ANT RX RX TX TX 900 DDF FEED THRU 900 DDF Figure 2-34 Two cabinet dual band sector 3/3/3-1/1/1 Unused SMA connectors must be fitted with 50 ohm terminating loads. Inst. 2–42 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Connecting fibre optic cables Connecting fibre optic cables Location of fibre optic connections WARNING Do not look directly into a fibre optic cable or the data in/out connectors of the FMUX or MCUF, with or without the use of optical aids. Laser radiation can come from either the data in/out connectors or unterminated fibre optic cables connected to data in/out connectors. In an installation configuration with more than one Horizonmacro indoor cabinet, fibre optic connections are used to link the MCUF in the master cabinet to the extension cabinets. A maximum of three extension cabinets can be added to the master cabinet. Connections from the master cabinet are provided by three fibre optic multiplexers (FMUXs). Two are located integral to the MCUF, and the third is a separate module located in the slot next to the master MCUF. Additional redundant modules may be installed for both MCUF and FMUX modules. Extension cabinets have only a single FMUX, with optional redundancy, for fibre optic connectivity to the master cabinet. Tx and Rx data connections to the MCUF and FMUXs are located on the front panel of each module. Three different types of fibre optic cable, coloured orange and terminated with ST fibre connectors, are available for use. These are described in Table 2-4. Table 2-4 Extension cabinet fibre optic cables Order number Length Description SVKN1244 5.6 m long connects master cabinet to first extension SVKN1245 7.6 m long connects master cabinet to second extension SVKN1246 7.6 m long connects master cabinet to third extension Care of fibres Optical fibre cables contain an inner core, which is a strand of glass coated by a cladding (sometimes in two layers), and an outer protective sheath which provides mechanical protection. The fibre acts as a light waveguide. In order for the link to work correctly light must be propagated with minimal losses from end-to-end of the fibre. A number of problems can prevent this from happening, resulting in a potentially faulty link. Care must be taken to ensure that the conditions that follow are met. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–43 GSM-205-423 Connecting fibre optic cables Minimum bend radius All optical fibres have a minimum bend radius. This represents the smallest circle that is allowed to be formed from a loop of fibre, that is how tight it can be coiled, looped or bent. CAUTION Under no circumstances should fibres be bent tighter than the minimum bend radius. If fibres are bent tighter than the minimum bend radius then two possible effects can happen: Excessive light loss can occur from the outside of the bend, resulting in a loss of performance. The fibre can fracture due to microscopic imperfections in the surface. This type of break is invisible externally. If such a break occurs, excessive light loss would be permanent and light would be scattered and reflected from the break in the fibre. Returning the fibre to straight will not help and the whole assembly will require replacement. For glass fibres (orange or green outer sheath) the long term minimum bend radius is approximately 30 mm. Figure 2-35 illustrates the minimum bend radius for fibre optic cables. 30 mm FIBRE OPTIC CABLE Figure 2-35 Minimum bend radius of 30 mm If the fibre is under tension (being stretched), the bend radius should be much larger, at least doubled. This is because the tension in the fibre can increase the possibilities of damage. If in doubt about the radius, the fibre should be allowed to form its natural bend radius by allowing it to bend under gravity only. This natural bend radius is normally greater than 30 mm. Inst. 2–44 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Connecting fibre optic cables Protecting fibres and connectors To maintain good light transmission through the fibre optic link it is essential to maintain cleanliness of the connector end surfaces and/or bare fibre ends. At all times when fibres are not connected into the system, the connector protective caps (normally red) should be fitted and kept in place. This is especially important when routeing fibres during installation. Cleaning fibres and connectors Cleanliness of fibre terminations and connectors is essential. If cleaning of contaminated optical components is required, then all areas should be wiped gently with a lint free cloth soaked in a suitable cleaning solution. Care should be taken to ensure the ends of the fibres are not scratched in any way, and are completely dry before reconnection. Connecting glass fibre cables Fibre-ST connectors are used to terminate the fibre optic cables. These are push fit and should not be tightened when connecting. Table 2-5 shows the fibre optic interconnections between master and extension cabinets in multiple cabinet sites. Table 2-5 Fibre optic interconnections Master cabinet connection Extension cabinet FMUX connection MCUF TCU0 FMUX0 IN 2nd cabinet DATA OUT MCUF TCU0 FMUX0 OUT 2nd cabinet DATA IN MCUF TCU1 FMUX1 IN 3rd cabinet DATA OUT MCUF TCU1 FMUX1 OUT 3rd cabinet DATA IN FMUX module DATA IN 4th cabinet DATA OUT FMUX module DATA OUT 4th cabinet DATA IN Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–45 GSM-205-423 Connecting fibre optic cables Connecting fibre optic cables between cabinets WARNING Do not look directly into a fibre optic cable or the data in/out connectors of the FMUX or MCUF, with or without the use of optical aids. Laser radiation can come from either the data in/out connectors or unterminated fibre optic cables connected to data in/out connectors. To connect fibre optic cables between master and extension cabinets in multiple cabinet sites. 1. Open master and extension cabinet doors and remove hoods, (if fitted). CAUTION 2. Route the appropriate length extension cabinet fibre optic cable from the digital module compartment of the master cabinet, through the aperture in the right side of the CBIA cage, to the top section of the cabinet. CAUTION Inst. 2–46 Under no circumstances should fibres be bent tighter than the minimum bend radius. Under no circumstances should any tools, such as pliers, be used to connect ST fibre connectors. 3. Connect the push fit ST connector of the fibre optic cables to the appropriate ports on the master MCUF, or master FMUX module, front panel (see Table 2-5). 4. Route the fibre optic cable to the extension cabinet, following existing cable layout as far as possible. 5. Pass the fibre optic cable through the fibre optic cable hole in the cabinet top section to the extension cabinet FMUX. 6. Connect the push fit ST connector of the fibre optic cables to the data ports on the extension cabinet master FMUX front panel. 7. Repeat steps 2 to 6 for digital redundancy MCUF and FMUX, if fitted. 8. Repeat steps 2 to 7 for additional extension cabinets. Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Interface panel cabling Interface panel cabling Interface panel diagram and pinout overview All cabinet connectors are located on the interface panel. Each connector is marked with the appropriate label. Power connectors are also located on the interface panel. An extension cabinet fibre optic cable is not connected to the interface panel, but directly connected to the FMUX digital module in the CBIA cage. The fibre optic cable enters the cabinet through a hole on the top panel in front of the interface panel. Figure 2-36 shows the locations of all the interface panel connectors. DC POWER INPUT T43/BIB VENTILATION GRID GPS (if fitted) CCB AC POWER SOCKET INPUT PIX 0 PIX 1 ICS EXTERNAL ALARMS ig.239.rh Figure 2-36 Interface panel connector locations Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–47 GSM-205-423 Interface panel cabling Connector pinout tables CAUTION Keep the plastic connector covers, supplied by Motorola, on unused connectors to protect from damage by static or foreign matter. The following tables list the connector pinouts: External alarms see Table 2-6 and accompanying information. GPS see Table 2-7. CCB see Table 2-8. BIB see Table 2-9. T43 see Table 2-10. PIX0 see Table 2-11. PIX1 see Table 2-12. ICS see Table 2-13. NOTE Some pin connections only refer to indoor or outdoor cabinets. External alarm connector The external alarms connector is used by the battery backup system (BBS). When this connector is not in use, a shorting plug, Motorola part number 2886169N01, is inserted. This plug must be removed to allow connection of the alarm cable from the BSS and should be retained for refit during decommissioning of BBS. The external alarm connector carries different alarms in the Horizonmacro outdoor. The shorting plug joins pairs of pins as shown in Table 2-6. Table 2-6 External alarms indoor pin shorts (37-way D-type) Inst. 2–48 Pin Nos Pin Nos Pin Nos Pin Nos 1+2 11 21+22 32 3 +4 12 23+24 33 5+6 13+14 25+26 34 7+8 15+16 27+28 35 17+18 29+30 36+37 10 19 +20 31 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Interface panel cabling GPS connector Table 2-7 lists the GPS connector pinouts. NOTE The GPS connector is optional on later BTS cabinets. Table 2-7 GPS pin connections (15-way D-type) Pin No Signal/Description Pin No Signal/Description GPS power 1 GPS power 2 Not connected 10 Not connected chassis earth 11 PPS positive Tx negative 12 PPS negative Tx positive 13 Rx positive Rx negative 14 VPP Earth 15 GPS return 2 GPS return 1 CCB connector Table 2-8 lists the CCB connector pinouts. This provides a single connector, to provide power for up to two CCBs. NOTE The CCB connector is not currently used on GSM850 or PCS1900 BTS variants. Table 2-8 CCB pin connections (15-way D-type) Pin No Signal/Description Pin No Signal/Description Not connected Not connected Not connected 10 Not connected CCB0 27 V 11 Earth CCB0 27 V 12 Earth Not connected 13 Not connected CCB1 27 V 14 Earth CCB1 27 V 15 Earth Not connected Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–49 GSM-205-423 Interface panel cabling BIB (BIM) interconnection The Balanced-line Interconnect Board (BIB), also known as BIM, provides the line isolation between the E1/T1 circuit lines and the CBIA backplane. The board provides an interface for up to six input and six output balanced 120 ohm lines. 12 transformers are used to provide line isolation while maintaining impedance matching between the E1/T1 circuit lines and the NIU module. Each transformer has a 1:1 turns ratio to match the external and backplane 120 ohm connections. Connection is made using a 37-pin D-type connector to both the BIB and the external PCM twisted pair circuit lines. Figure 2-37 shows a typical BIB and Table 2-9 lists BIB interconnections: J0 J1 Figure 2-37 Balanced-line interconnect board (BIB) Table 2-9 BIB interconnections NIU/ port Pin no Equipment/Ext Pin no Pin no Equipment/Ext Pin no A0/0 J0-1 Tx1+ J1-1 J0-20 Tx1– J1-20 J0-2 Rx1+ J1-2 J0-21 Rx1– J1-21 J0-4 Tx4+ J1-4 J0-23 Tx4– J1-23 j0-5 Rx4+ J1-5 J0-24 Rx4– J1-24 J0-7 Tx2+ J1-7 J0-26 Tx2– J1-26 J0-8 Rx2+ J1-8 J0-27 Rx2– J1-27 j0-10 Tx5+ J1-10 J0-29 Tx5– J1-29 j0-11 Rx5+ J1-11 J0-30 Rx5– J1-30 J0-13 Tx3+ J1-13 J0-32 Tx3– J1-32 J0-14 Rx3+ J1-14 J0-33 Rx3– J1-33 J0-16 Tx6+ J1-16 J0-35 Tx6– J1-35 J0-17 Rx6+ J1-17 J0-36 Rx6– J1-36 B0/0 A0/1 B0/1 A1/0 B1/0 Connector J0 and J1 pins 3,6,9,12,15,18,19, 22, 25, 28, 31, 34 and 37 are connected to earth Inst. 2–50 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Interface panel cabling T43 (CIM) interconnection The Type 43 Interconnect Board (T43), also known as CIM, provides the impedance matching and line isolation between the E1/T1 circuit lines and the CBIA backplane. The board provides an interface for up to six input and six output unbalanced coaxial 75 ohm lines. 12 transformers are used to provide impedance matching and line isolation between the E1/T1 circuit lines and the NIU module. Each transformer has a 1:1.25 turns ratio to match the external 75 ohm and backplane 120 ohm connections. Connection is made using a 37-pin D-type connector to the interconnect board and twelve type 43 coaxial connectors to the external E1/T1 circuit lines. Figure 2-38 shows a typical T43, and Table 2-10 lists the T43 interconnections. J0 J8 J14 J4 J10 J16 J13 J2 J11 J7 J17 J1 J5 Figure 2-38 Type 43 interconnect board (T43) Table 2-10 T43 interconnections NIU/ port Pin no Equipment / Ext Pin no Pin no Equipment / Ext Pin no A0/0 J0-1 Tx1+ J1 centre J0-20 Tx1– J1 shield J0-2 Rx1+ J2 centre J0-21 Rx1– J2 shield J0-4 Tx4+ J4 centre J0-23 Tx4– J4 shield j0-5 Rx4+ J5 centre J0-24 Rx4– J5 shield J0-7 Tx2+ J7 centre J0-26 Tx2– J7 shield J0-8 Rx2+ J8 centre J0-27 Rx2– J8 shield j0-10 Tx5+ J10 centre J0-29 Tx5– J10 shield j0-11 Rx5+ J11 centre J0-30 Rx5– J11 shield J0-13 Tx3+ J13 centre J0-32 Tx3– J13 shield J0-14 Rx3+ J14 centre J0-33 Rx3– J14 shield J0-16 Tx6+ J16 centre J0-35 Tx6– J16 shield J0-17 Rx6+ J17 centre J0-36 Rx6– J17 shield B0/0 A0/1 B0/1 A1/0 B1/0 Connector J0 pins 3,6,9,12,15,18,19, 22, 25, 28, 31, 34 and 37 are not used Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–51 GSM-205-423 Interface panel cabling PIX conditions input/output PIX outputs PIX outputs comprise 4 relay contacts controlled by the alarm board and MCUF. The relays have multiple contacts, some normally open and some normally closed. The contacts are rated for 1A at 30 V. The contacts may be used for control of external equipment such as fans or audible alarms. PIX inputs PIX inputs comprise 16 connections to external sensors. These inputs report alarms to the BSC, via the alarm board and MCUF, which forwards the alarms to the OMC-R. The end-user supplies the external sensors. Each sensor connects across an opto-coupled pair of PIX inputs (eight per PIX connector). All sensors must be dry-contact type with the following specification: 5 kohms or greater across sense inputs for logic 1 (PIX opto-coupler off). 500 ohms or less across sense inputs for logic 0 (PIX opto-coupler on). Table 2-11 shows PIX0 connections and Table 2-12 shows PIX1 connections. Table 2-11 PIX0 pin connections (37-way D-type) Inst. 2–52 Pin No Signal/Description Pin No Signal/Description Site input Ext 1–1 19 Not connected Site input Ext 2–1 20 Site input Ext 1–2 Site input Ext 3–1 21 Site input Ext 2–2 Site input Ext 4–1 22 Site input Ext 3–2 Site input Ext 5–1 23 Site input Ext 4–2 Site input Ext 6–1 24 Site input Ext 5–2 Site input Ext 7–1 25 Site input Ext 6–2 Site input Ext 8–1 26 Site input Ext 7–2 Not connected 27 Site input Ext 8–2 10 Not connected 28 spare 11 Site output relay 1 – NO 29 Site output relay 1 – NC 12 Site output relay 2 – NO 30 Site output relay 1 – COM 13 Site output relay 2 – NC 31 Site output relay 2 – COM 14 Site output relay 3 – NO 32 Site output relay 3 – NC 15 Site output relay 4 – NO 33 Site output relay 3 – COM 16 Site output relay 4 – NC 34 Site output relay 4 – COM 17 Not connected 35 Not connected 18 Not connected 36/37 Not connected Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Interface panel cabling Table 2-12 PIX1 pin connections (37-way D-type) Pin No Signal/Description Pin No Signal/Description Site input Ext 9–1 19 Not connected Site input Ext 10–1 20 Site input Ext 9–2 Site input Ext 11–1 21 Site input Ext 10–2 Site input Ext 12–1 22 Site input Ext 11–2 Site input Ext 13–1 23 Site input Ext 12–2 Site input Ext 14–1 24 Site input Ext 13–2 Site input Ext 15–1 25 Site input Ext 14–2 Site input Ext 16–1 26 Site input Ext 15–2 Not connected 27 Site input Ext 16–2 Pins 10 to 18 not connected Pins 28 to 37 not connected ICS connector Table 2-13 lists the Integrated Cell Site (ICS) connector pinouts. This is a future feature. Table 2-13 ICS pin connections (25-way D-type) Pin No Signal/Description Pin No Signal/Description ICS0 TTY earth 10 ICS3 TTY earth ICS0 TTY Rx 11 ICS3 TTY Rx ICS0 TTY Tx 12 ICS3 TTY Tx ICS1 TTY earth 13 ICS4 TTY earth ICS1 TTY Rx 14 ICS4 TTY Rx ICS1 TTY Tx 15 ICS4 TTY Tx ICS2 TTY earth 16 ICS5 TTY earth ICS2 TTY Rx 17 ICS5 TTY Rx ICS2 TTY Tx 18 ICS5 TTY Tx Pins 19 to 25 not connected Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–53 Installing and connecting power and earth cabling GSM-205-423 Installing and connecting power and earth cabling Overview of power and earth cabling This section describes the procedure for connecting power and earth cabling to the cabinet. WARNING Use the earth stud, located on the interface panel on the top of the cabinet, to earth the cabinet. Do not daisy chain cabinet earths together. Cabinets must be earthed with a conductor capable of carrying the full fault current of the overcurrent protection device. Do not make input power connections at the main power source at this time. Connecting input power is the final installation procedure in this chapter. Power specifications can be found in Chapter 2 Site requirements and considerations. Cable routeing CAUTION Ensure that covers are fitted to any unused connectors on the cabinet interconnect panel; the covers protect the connectors from damage by static electricity or foreign matter. Do not make dc input power connections at the main dc power source at this time. The external converter supplying power to the cabinet must have double or reinforced insulation between its primary and secondary circuits. The external converter that supplies power to the cabinet must meet safety standard EN 60950. An adequate means should be provided for routeing cables from the main power source to the equipment, such as a cable trough or conduit. NOTE Inst. 2–54 The current-carrying capacity of a cable for continuous service is affected by all of the following factors (reference IEC 364): – Ambient temperature. – Grouping. – Partial or total enclosure in thermal insulating material. – Frequency (ac only). Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Installing and connecting power and earth cabling Cabinet and ESP earthing points The main earth connection point is on the top interface panel, with a 10 mm M6 threaded stud, adjacent to the dc input. This connection is for protective earthing and functional earthing of the cabinet. Additional internal earths are: Door to cabinet frame. Main cage to interface panel above PSM. Tx block top panel to interface panel, near dc input. AC input connector to interface panel at rear of panel. Enclosure to interface panel, at rear near dc input. An earthing wrist strap must be worn when handling electronic modules, including the MCUF, FMUX, NIU, alarm module, CTU, and SURF. An ESP earthing connection point is provided above the leftmost PSM. Power supply cable colour coding CAUTION Ensure correct PSMs are fitted to match the supply source voltage. +27 V dc cabinets To connect a +27 V dc (negative earth) cabinet to the main dc power source. Observe the following rules: The 27 volt (+ve) power cable is red. The 0 volt (–ve) cable is black. –48/60 V dc cabinets To connect a –48/60 V dc (positive earth) cabinet to the main dc power source, Motorola recommends using a 35 sq. mm dc input power cable with a maximum length of 24 m. Observe the following rules: The –48/60 volt (–ve) power cable is blue. The 0 volt (+ve) cable is black. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–55 Installing and connecting power and earth cabling GSM-205-423 + 27 V dc connection procedure To connect dc power cables to a + 27 V dc cabinet: WARNING 1. Each cabinet must be earthed separately and not daisy chained together. Route the earth wire from the building master earth and connect to the earth stud on top of the cabinet. Tighten to correct torque (see Installation & Configuration: GSM-205-423 Site requirements and considerations). WARNING Do not make input power connections at the main power source at this time. Connecting input power is the final installation procedure in this chapter. 2. Thread the cone-shaped plastic covers onto the cables before connection. 3. Connect the black 0 volt (–ve) dc power cable to the cabinet dc power connector assembly 0 V terminal, and route to the main dc power source. 4. Connect the red 27 volt (+ ve) dc power cable to the cabinet dc power connector assembly V IN terminal, and route to the main dc power source. 5. Tighten the dc power connections (nuts on studs with star washers) to correct torque as in step 1. The + 27 volt dc power cable connection procedure is now complete. Inst. 2–56 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Installing and connecting power and earth cabling – 48/60 V dc connection procedure To connect dc power cables to a –48/60 V dc cabinet: WARNING 1. Each cabinet must be earthed separately and not daisy chained together. Route the earth wire from the building master earth and connect to the earth stud on top of the cabinet. Tighten to the correct torque (see Installation & Configuration: GSM-205-423 Site requirements and considerations). WARNING Do not make input power connections at the main power source at this time. Connecting input power is the final installation procedure in this chapter. 2. Thread the cone-shaped plastic covers onto the cables before connection. 3. Connect the black 0 volt (+ve) dc power cable to the cabinet dc power connector assembly 0 V terminal, and route to the main dc power source 4. Connect the blue –48/60 volt (–ve) dc power cable to the cabinet dc power connector assembly V IN terminal, and route to the main dc power source. 5. Tighten the dc power terminal connections (nuts on studs with star washers) to correct torque as in step 1. The –48/60 volt dc power cable connection procedure is now complete. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–57 GSM-205-423 Installing and connecting power and earth cabling Cabinet ac install WARNING For connection to ac supply, use correct socket type, protective device and appropriately rated cable, selected in accordance with National and regional wiring regulations. The 230 volt ac input is via a recessed plug connector, rated at 20 amps, into which an ac supply cable terminated with a standard type IEC320 socket may be connected. AC input connection Figure 2-39 shows the ac input connection located on the interface panel. The live, neutral and earth connections are clearly marked. WARNING If assembling a cable and socket for connection to this ac input, ensure live, neutral and earth connections within the socket match equivalent plug connections. That is, live connects to live, neutral to neutral and earth to earth. NEUTRAL EARTH LIVE Figure 2-39 View of ac input recessed plug connector WARNING Inst. 2–58 Do not make ac input power connections at the main power source at this time. Connecting input power is the final installation procedure in this chapter. Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Connecting input power Connecting input power Pre-connection checks At this point in the installation, ensure that: The cabinet is not already connected to the main ac or dc power source. The cabinet is connected to the ac or dc power cabling. Connecting dc power To connect dc power to a cabinet: WARNING Do not wear an anti static wrist strap while servicing the power supplies or power distribution cabling, as serious personal injury can result. The external converter supplying the cabinet must have double or reinforced insulation between its primary and secondary circuits, and must conform to Safety Standard EN 60950. CAUTION Perform any adjustments recommended by the manufacturer on the main power supply equipment before connecting dc power cables to the main dc power source. Input to the base station must remain between 20 V and 30 V under all load conditions for normal +27 V dc operation. Input to the base station must remain between –40 V and –60 V dc for –48 V dc operation. 1. Turn off the main dc power supply. 2. Use a digital voltmeter to ensure that power is not present. 3. Route and secure the dc power and earth cables to the building ac power supply from the cabinet. 4. Connect the earth wire to the building master earth. 5. Connect the 0 volt lead of the input dc power cable to the 0 volt terminal of the main dc power supply. See Installing and connecting power and earth cabling. 6. Connect the V IN lead of the input dc power cable to the V IN (+ 27 or –48/60 volt, as appropriate for cabinet PSM type) terminal of the main dc power supply. See Installing and connecting power and earth cabling. 7. Tighten connections to correct torque (see Site specific or electricity supply company documentation). Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–59 GSM-205-423 Connecting input power Connecting ac power WARNING Ensure the ac power supply input has been safely isolated, so that there is no risk of power being applied to the cable during this procedure. The source should be isolated and locked, and warning label attached. To connect ac power to a cabinet: 1. Isolate the ac power source and lock the isolator switch. WARNING Do not make input power connections at the main power source at this time. Connecting to ac power source is the final step in this procedure. 2. Route and secure the power cable from the building ac power supply to the cabinet, near the interface panel. 3. Insert the ac power connector into the ac power socket on the cabinet. 4. Connect the ac power cable to the building power supply socket. Ensure that all correct Request for connection and Completion and inspection form certificates have been sent to the local electricity supply board. Inst. 2–60 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Installing a hold-up battery module Installing a hold-up battery module Introduction to hold-up module installation The hold-up battery module is an optional item fitted in the PSM shelf within the CBIA main cage, in any empty slot or in place of the redundant PSM. It may be installed at the same time as the Horizonmacro BTS or retrospectively. There is no requirement to take the BTS out of service to retrofit the hold-up battery module. Installing a hold-up battery module WARNING The batteries are capable of supplying high short circuit currents and as such present a high energy hazard. To install a hold-up battery module: 1. Check that the hold-up battery module enable switch is set to O (off). 2. Cut the cable tie that secures the jumper lead to the isolation connection access hatch. Open the access hatch by turning the fastener a quarter turn anticlockwise and lifting. 3. Fit the jumper lead between the battery spade terminals as shown in Figure 2-40. Close the access hatch and turn the fastener a quarter turn clockwise to secure. 4. Set switch of the redundant PSM, (if fitted) to OUTPUT DISABLE. The ACTIVE LED (green) will extinguish. The ALARM LED (red) will light, or if already lit due to alarm state, will stay on. 5. Remove redundant PSM or blanking assembly from the spare slot, by unscrewing attachment screws with a torxdriver. WARNING The hold-up battery module weighs 5.9 kg. Handle with care. 6. Insert hold-up battery module in spare slot. 7. Ensure hold-up battery module is firmly in position and tighten both module attachment screws using a torxdriver. Tighten to a torque of 2.2 Nm. 8. Set the hold-up battery module enable switch to I (on). Check that the CHARGE LED (green) is lit. NOTE The ACTIVE LED (green) will not light until 1.5 to 2 hours after installation. The ALARM LED (red) may also be lit if the initial battery voltage is below 19 V dc (+/–0.25 V). Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 2–61 Installing a hold-up battery module GSM-205-423 Hold-up battery module view Figure 2-40 shows the hold-up battery module with the battery isolation jumper connection shown in detail. ACCESS HATCH BATTERY SPADE CONNECTORS JUMPER LEAD Figure 2-40 Connecting battery isolation jumper lead Inst. 2–62 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 Chapter 3 Interoperability between different Motorola BTSs Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION GSM-205-423 ii Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Chapter 3 Interoperability between different Motorola BTSs . . . . . . . . . . . . . . . . Introduction to interoperability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 3–1 Mixed product sites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 3–1 Architectural constraints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 3–1 BTS architectures and interoperability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-Cell6 and Horizonmacro architectures . . . . . . . . . . . . . . . . . . . . . . . . . . . Example mixed site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receive path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmit path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-Cell6 and Horizonmacro hardware equivalents . . . . . . . . . . . . . . . . . . . Further configuration information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Example configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Special hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 3–2 3–2 3–3 3–4 3–4 3–7 3–10 3–10 3–11 3–14 Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION iii GSM-205-423 iv Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Introduction to interoperability Introduction to interoperability Mixed product sites This chapter describes how the Horizonmacro indoor can be used in conjunction with other Motorola BTS products. Different Motorola product types can be collocated at the same physical site without restriction, provided they are configured as logically separate installations, and in accordance with the normal product engineering rules. When mixed product types are installed at the same logical site, a number of technical issues arise that restrict the hardware that can be configured, and the way it is interfaced. This chapter explains which product types can be mixed in this way, and how they are interfaced. This chapter only applies to the Horizonmacro GSM/ EGSM900 and DCS1800 BTS variants. GSM850 and PCS1900 Horizonmacro BTS variants cannot be mixed with other Motorola BTS types. NOTE Architectural constraints To enable different product types to be used at the same logical site, one product type is chosen as master, which is connected to the extender equipment so that the two product types can function as a single, logical BTS. This approach is viable when the product types to be interfaced have similar architectures. Motorola BTS product types that can be interfaced for collocation at a single logical site are therefore restricted to those shown in Table 3-1 below. Table 3-1 BTS compatibility for collocation at a single logical site Master Extender InCell M-Cell2 M-Cell6 Horizonmacro InCell Discontinued No No No M-Cell2 No Yes* Yes* No M-Cell6 No No Yes* Yes Horizonmacro No No Yes* Yes Check for availability before ordering Indoor and outdoor cabinets can be mixed, but different mechanical arrangements may be required for routeing the inter-cabinet cabling. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 3–1 GSM-205-423 BTS architectures and interoperability BTS architectures and interoperability M-Cell6 and Horizonmacro architectures Figure 3-1 represents the high level architecture of the M-Cell6 and Horizonmacro BTSs. Both systems provide an optical interface for connection to remote transceivers, which in a normal installation would be used to connect to transceivers of the same product type. RF coupling RF coupling CTU TCU FMUX MCUF Fibre optic links to remote radios FMUX FMUX FOX MCU Network termination functions Network termination functions Horizonmacro M-Cell6 Figure 3-1 High level architecture of M-Cell6 and Horizonmacro BTSs However, since the optical interface is identical for both products, it can be used to link an M-Cell6 to Horizonmacro transceivers, or a Horizonmacro to M-Cell6 transceivers. The principle is shown in Figure 3-2. Inst. 3–2 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 BTS architectures and interoperability Cross connections RF coupling RF coupling (see text) CTU TCU Fibre optic link FMUX FOX FMUX MCU Network termination functions Abis Interface Horizonmacro (Extender) M-Cell6 (Master) Figure 3-2 Example of interfacing different products at a single logical site When two product types are interfaced in this way, the control function for the entire BTS is implemented by the master product. In Figure 3-2, this is the M-Cell6. In practice, either BTS can be configured as master according to the needs of the network concerned. Example mixed site A multi-cabinet mixed site can typically be achieved in several ways. Figure 3-3 shows the alternatives layouts for a four cabinet mixed BTS site Layout1 Layout2 Layout3 Horizonmacro Horizonmacro Horizonmacro Horizonmacro Horizonmacro Horizonmacro M-Cell6 M-Cell6 M-Cell6 M-Cell6 M-Cell6 M-Cell6 Figure 3-3 Example of alternative layouts for a 4-cabinet mixed BTS site Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 3–3 BTS architectures and interoperability GSM-205-423 Technical issues When mixing different BTS types, the interface may be required to resolve some or all of the following issues, depending on the site configuration: The interface must deliver both Rx and Rxdiv (receive diversity) signals to each transceiver. The interface must not change the uplink (receive) signal level delivered to any transceiver. The interface must ensure that in the mixed BTS configuration, RF combiners remain correctly loaded. Receive path When a cell is wholly configured within one cabinet, there is no requirement to connect the uplink or downlink RF signals between the master and extender cabinets. The only interface between the cabinets in this type of mixed BTS configuration is therefore at digital level, between FMUXs via the fibre optic link. When a cell is split between two cabinets, the uplink signals must be connected between the cabinets since both Rx and Rxdiv signals are required at each transceiver. In this situation the downlink signal may or may not require connection between cabinets, depending on the site configuration. The uplink connectivity requirements are shown in Figure 3-4 (DCS1800) and Figure 3-5 (GSM900). Inst. 3–4 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 BTS architectures and interoperability DCS1800 Refer to Figure 3-4. In the Horizonmacro cabinet, low noise amplification in the SURF module first boosts the Rx signal by +13 dB. Separate Rx outputs from the SURF are then discretely routed to relevant transceivers in the master cabinet, and to the LNA in the extender cabinet. Since the LNA boosts the Rx signal by a further +13 dB, a 13 dB attenuator is placed in the signal path to offset this additional signal gain, which would otherwise result in signal levels outside the permitted range for the transceivers. The Rxdiv signal is similarly given a +13 dB boost by the LNA in the extender cabinet. Separate Rxdiv outputs from the LNA are then discretely routed to relevant receivers in the extender cabinet, and to the SURF module in the master cabinet. Since the SURF provides a further +13 dB boost, a 13 dB attenuator is again placed in the signal path to offset this additional gain. In this way, the arrangement shown in Figure 3-4 delivers Rx and Rxdiv signals to the uplink path in both cabinets, at the required signal level. Cell B Cell A Rx Rxdiv Cell C Rx Rxdiv Duplexer Rx Rxdiv Duplexer Rxdiv –13 dB SURF +13 dB –13 dB Rx Rxdiv LNA +13 dB Rx Rx Rxdiv CTU TCU FMUX Fibre optic link FMUX FOX MCU To NIU and Abis Interface Horizonmacro (Extender) M-Cell6 (Master) Figure 3-4 Functional overview of the receive path for a DCS1800 split cell configuration Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 3–5 GSM-205-423 BTS architectures and interoperability GSM900 Refer to Figure 3-5. In GSM900 products, RF gain for the IADU and SURF is configurable. A split cell configuration is therefore dealt with in the same way as that described for DCS1800, except that the 13 dB attennuators are not required. Instead, the required signal level is maintained by using appropriate gain settings for the IADU and SURF. Cell B Cell A Rx Rxdiv Cell C Rx Rx Rxdiv Duplexer Rxdiv Duplexer Rxdiv DLNB IADU SURF Rx Rx Rx Rxdiv Rxdiv CTU TCU FMUX FMUX FOX Fibre optic link MCU To NIU and Abis Interface Horizonmacro (Extender) M-Cell6 (Master) * Configurable gain Figure 3-5 Functional overview of the receive path for a GSM900 split cell configuration Inst. 3–6 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 BTS architectures and interoperability Transmit path M-Cell6 combining When configuring the downlink paths for a cell using three carriers or more, it may be necessary to provide additional external RF load(s) for the combiners. This is illustrated by Figure 3-6, which shows a typical M-Cell6 combining arrangement for a 4-carrier cell. Duplexer External load HCOMB 3IP CBF Hybrid Load Load Hybrid Carrier 1 Hybrid Carrier 2 Carrier 3 Carrier 4 One carrier from each of four transceivers Figure 3-6 Typical M-Cell6 arrangement for combining four carriers Carriers 1 and 2 are combined in a hybrid combiner (HCOMB) module. The output from this module provides one of the three inputs to the 3IP CBF. The HCOMB is equipped with an internal RF load, and is therefore self–contained. The 3IP CBF requires one RF load for each of the two hybrids it contains, but is equipped with only a single internal RF load. An additional load is therefore provided for this purpose on the HCOMB casing. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 3–7 GSM-205-423 BTS architectures and interoperability Horizonmacro combining A similar arrangement is used in the Horizonmacro, which uses a Hybrid Combiner Unit (HCU) and Dual stage Duplexed combining Filter (DDF), as shown in Figure 3-7. The DDF has three input ports together with two internal RF loads, and therefore does not require the addition of any external load. Duplexer Load DDF HCU Hybrid Load Load Hybrid Hybrid Carrier 1 Carrier 2 Carrier 3 Carrier 4 One carrier from each of four transceivers Figure 3-7 Typical Horizonmacro arrangement for combining four carriers Inst. 3–8 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 BTS architectures and interoperability Mixed equipment combining When the two different product types are interfaced, a situation can arise where a 3IP CBF is connected to an HCU, as shown in Figure 3-8. In this configuration it is therefore necessary to provide an additional external RF load for this 3IP CBF. The example in Figure 3-8 shows downlink connections for a 4/4/4 configuration using mixed BTS types. Sector3 Sector2 2B 1B 0B 2A 1A 0A B HCU 2 DDF Sector1 HCU 1 Load 3IP CBF 2 3IP CBF 1 HCOMB 11 10 Load Horizonmacro M-Cell6 Figure 3-8 Downlink configuration for a 4/4/4 mixed cabinet installation Inputs for the DDF are carriers 8 and 9, together with the output of HCU2. The DDF contains two RF loads and is therefore self-contained. Inputs to 3IP CBF1 are carriers 0 and 1, together with the combined output of HCOMB. 3IP CBF1 contains a single load and is therefore connected to the external load mounted on HCOMB. Inputs for 3IP CBF2 are carriers 4 and 5, together with the output of HCU1, from the master cabinet. 3IP CBF2 contains a single load and therefore requires the addition of an external 50 ohm load, as shown. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 3–9 GSM-205-423 BTS architectures and interoperability M-Cell6 and Horizonmacro hardware equivalents Table 3-2 shows the RF hardware equivalents for the Horizonmacro and M-Cell6 BTSs. Table 3-2 RF hardware equivalents for Horizonmacro/M-Cell6 Horizonmacro 900/1800 M-Cell 900 M-Cell 1800 DCF CBF + duplexer Hybrid + duplexer DDF 3- input CBF* + duplexer 2 x hybrid + dup/BPF HCU Hybrid Hybrid Feedthrough plate Non-hybrid (no equivalent) TDF TBF + duplexer 2 x dup/BPF CCB master CCB master CCB master CCB extender CCB extender CCB extender SURF 3 x DLNB + IADU 3 x LNA Split Sector Cable Rx Extender (no equivalent) 3-input CBF contains only one internal 50 ohm load. Further configuration information Provided the functional guidelines described in this chapter are followed, the steps involved in upgrading an existing site with mixed equipment are essentially the same as with a conventional upgrade: Inst. 3–10 Determine the number of additional carriers required in the upgraded site. Based on the required site configuration (for example, 4/4/4), use the functional guidelines provided in this chapter to decide the most effective hardware configuration for the additional cabinet(s). Special upgrade kits are available for specified configurations. Configuration diagrams and product ordering help are available from the Motorola local office. Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 BTS architectures and interoperability Example configurations Configuration diagrams provided by the Motorola local office show top of rack cable and antenna connections for mixed product configurations, together with details of external RF loads required. Figure 3-9, Figure 3-10 and Figure 3-11 are examples of the type of diagram that can be provided. GSM900 2/2/2 configuration using two cabinets In this configuration, there are no split cells, and therefore no uplink/downlink connections between the cabinets. The CBFs are 2-input devices, consequently no external RF loads are required. Sector 3 Sector 2 2B 1B 0B 2A 1A 0A B Sector 1 EXT BLANK DCF BLANK CBF Horizonmacro BLANK CBF M-Cell6 Figure 3-9 GSM900 mixed Horizonmacro / M-Cell6 2/2/2 configuration using two cabinets Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 3–11 GSM-205-423 BTS architectures and interoperability GSM900 5/5 configuration using two cabinets In this configuration, there are no split cells, and therefore no uplink or downlink connections between the cabinets. In the M-Cell6 cabinet, both 3IP CBFs are configured with external loads provided by the NON HYB. In the Horizonmacro, one DDF has two direct RF inputs, plus a third input via the FEEDTHRU. The second DDF has two RF inputs, one direct and one via the FEEDTHRU. This arrangement facilitates using the transceivers in sequence. The two 50 ohm loads are required to terminate the unused DDF/3IP CBF input ports. Sector 2 2B 1B 0B 2A 1A 0A B Sector 1 EXT ÇÇÇ ÇÇÇ ÇÇÇ DDF2 FEEDTHRU DDF1 3IP CBF2 NON-HYB 3IP CBF1 50 ohm loads Horizonmacro M-Cell6 Figure 3-10 GSM900 mixed Horizonmacro / M-Cell6 5/5 configuration using two cabinets Inst. 3–12 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 BTS architectures and interoperability DCS1800 4/4/4 configuration using two cabinets In this configuration, sector 2 is split between the cabinets. The uplink Rx and Rxdiv signals for sector 2 are therefore connected between the BTS types to ensure the availability of both signals in both cabinets. In the M-Cell6 cabinet, 2-input hybrids are used for combining, each configured with a discrete external load. Sector 3 Sector 2 2B 1B 0B 2A 1A 0A B Sector 1 EXT DCF DCF DCF HYB DUP Horizonmacro HYB DUP HYB DUP M-Cell6 Figure 3-11 DCS1800 Mixed Horizonmacro / M-Cell6 4/4/4 configuration using two cabinets Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 3–13 GSM-205-423 BTS architectures and interoperability Special hardware A range of cables is available for uplink, downlink and fibre optic connections, together with the uplink attennuators described earlier. Contact the Motorola local office for further details. In addition, the mounting plate and snap-in multi cable gland shown in Figure 3-12 are required when expanding M-Cell6 outdoor sites with Horizonmacro cabinets. In this type of configuration, the Horizonmacro equipment is located to the left of the M-Cell6 cabinets. ENVIRONMENTAL GASKET CABLE GLAND ENTRY PORT ACCEPTS SNAP-IN MULTI CABLE GLAND Figure 3-12 Special cable gland plate required for mixed M-Cell6 and Horizonmacro installations The mounting plate is located as shown in Figure 3-13 in place of the original blanking plate fitted to the M-Cell6. MULTI CABLE GLAND ÇÇÇ ÇÇÇ ÇÇÇ ÇÇÇ M-Cell6 CABINETS Figure 3-13 Location of the snap-in multi cable gland and mounting plate in the M-Cell6 Inst. 3–14 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 Chapter 4 Commissioning of indoor cabinet Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION GSM-205-423 ii Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Chapter 4 Commissioning of indoor cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Commissioning overview and test equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PC to MCUF cable pin connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. 4–1 4–1 4–1 4–2 Pre-power up checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of pre-power up checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Request for power supply connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Earth continuity check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AC power system insulation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. 4–3 4–3 4–4 4–4 4–5 4–5 Powering up the cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power up overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power up procedure without code load . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power down of cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power up procedure with code load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation and configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet and CBM views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. 4–6 4–6 4–6 4–7 4–7 4–9 4–10 Sample form 1: Request for connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 4–11 Sample form 2: Completion and inspection form . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 4–13 Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION iii GSM-205-423 iv Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Commissioning overview and test equipment Commissioning overview and test equipment Overview of commissioning This chapter provides information required for the commissioning of cabinets and their internal and external interfaces. NOTE Some equipment at the site may not be produced by Motorola, including battery chargers, power supplies, and antennas. Refer to site-specific documentation and the non-Motorola vendor instructions. All site preparation and equipment installation in the previous chapters must be completed before commissioning. Commissioning consists of the following: Pre-power up checks. Powering up the cabinet. Optimization procedures as detailed in Installation and Configuration: BSS Optimization (GSM-100-423). PC to MCUF cable pin connections Figure 4-1 shows the pin connections for the PC to MCUF test cable. These are standard null modem pin connections. There is also a TTY adapter, to attach to the cable, for CTU use, Motorola part number 58C86540N01. Figure 4-1 9-way to 9-way PC to MCUF cable pin connections Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 4–1 GSM-205-423 Commissioning overview and test equipment Test equipment Table 4-1 provides details of the test equipment required to perform the commissioning procedures in this chapter. Table 4-1 Test equipment required for commissioning Quantity Inst. 4–2 Description Comments The minimum requirements are: TFT colour screen. 170 Mbyte hard drive (minimum). Minimum 4 Mbyte RAM or recommended 8 Mbyte. IBM compatible portable Personal Computer (PC) (486 3.5 inch floppy drive. Serial port. DX2 or DX4 minimum) CD-ROM drive (recommended) PCMCIA (Type 2) compatible slot. Windows (3.1 running in 386 enhanced mode minimum) loaded and running. Battery power. Commercial terminal emulator PC PLUS or similar software software (suitable for PC being used) Digital multimeter (must be sensitive enough to measure 0.05 ohms) ESD protection kit 9-way male D-type to 9-way female D-type adaptor For PC to MCUF Pin connections shown in Figure 4-1. PAT tester Insulation and earth tester Hewlett Packard E2378A or equivalent Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Pre-power up checks Pre-power up checks Overview of pre-power up checks WARNING Before powering up the equipment, the power system checks provided in this section must be performed. This section contains procedures for testing the power system prior to applying power to the cabinet. WARNING 230 V is present within the cabinet, when the cabinet is directly connected to an ac supply. Earth straps are not to be worn during the commissioning of the ac and dc power system, and watches and other jewellery should be removed. Only insulated tools should be used. CAUTION This equipment contains CMOS devices and is vulnerable to static discharge. Although the damage may not be immediately apparent, CMOS devices may be damaged in the long term due to mishandling causing barrier breakdown. The approved earth strap (high impedance) must be worn at all times when adjusting or handling the processor cards (but see WARNING above, regarding use of earth straps). If the cabinet door is kept open for long periods of time during commissioning, an alternative method of cooling must be provided to avoid damage to the equipment through overheating. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 4–3 GSM-205-423 Pre-power up checks Visual inspection Inspect the installation for damage in accordance with BS 7671 (16th Edition) or the IEC 364 equivalent. WARNING If damage is discovered during the visual inspection, the commissioning must not proceed further until the damage has been inspected and rectified by the manufacturers or their representatives. Cabinet exterior Examine the exterior of the cabinets for structural, paint or mechanical damage and report any damage to Motorola. Cabinet interior Examine the interior of the cabinet for structural, paint or mechanical damage and report any damage to Motorola. Power equipment Examine the power equipment for mechanical damage and report any damage to Motorola. Request for power supply connection Ensure that all correct Request for connection and Completion and inspection form certificates have been sent to the local electricity supplier. NOTE Inst. 4–4 Samples of a typical Request for connection and a Completion and inspection form are shown in Sample form 1 and Sample form 2 at the end of this chapter. Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Pre-power up checks Earth continuity check Ensure an earth continuity check has been performed on appropriate equipment if required. Use the digital multimeter to check that the resistance of the test equipment leads is less than 0.05 ohms. Main equipment earths Connect the PAT tester to the earth terminal and to the following earth points: Antenna feeders. AC supply input earth. – The local electricity board termination point. – AC distribution board. – AC supply isolator. NOTE The switched isolator will not be connected to earth if it is a double insulated device and will therefore not require testing. Battery box chassis. Cabinet chassis (all cabinets). +27 V power supply unit chassis. Rack members. Check that the measured resistance is less than 0.1 ohms with the tester connected to a conductive surface (bare metal) at extreme ends of the earth cables. On completion of each earth check apply conductive non-oxidizing grease to the earth connections on the earth busbar. AC power system insulation check Ensure an insulation check has been performed on all ac power cables which supply the site up to the ac input to the Cabinet. Testing must be carried out in accordance with the BS 7671 (16th Edition ) or IEC 364 equivalent, at the voltage levels shown in Table 4-2, using an approved insulation tester. Check that the resistance at each point is as shown in Table 4-2. Table 4-2 BS7671 (16th edition) Table 71A (part of) Parameter AC test voltage (volts) Minimum insulation (megohms) Up to and including 500 V 500 0.5 When the test has been completed, sign the completion and inspection certificate, a sample of which may be found in Sample form 2. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 4–5 GSM-205-423 Powering up the cabinet Powering up the cabinet Power up overview This procedure assumes all previous procedures have been completed. CAUTION Ensure correct PSMs are fitted to match the supply source voltage. Ensure that there is no blockage to ventilation at the base of the cabinet. Power up procedure without code load The following procedure should be carried out to power up the cabinet, with no code load. This proves the cabinet hardware is capable of operation. The procedure for cabinet code load is described in the next section. Relevant components are shown in Figure 4-2. WARNING Earth straps are not to be worn during the commissioning of the power system, and watches and other jewellery should be removed. Only insulated tools should be used. The power source must be supplied to the cabinet via a suitable over-current protective device and be isolated from the BTS cabinet. Procedure to prepare cabinet for power up without code load To prepare the cabinet prior to power up: Inst. 4–6 1. Ensure the power source isolator is switched off. 2. Disconnect all E1/T1 lines from the BTS. 3. If fitted, remove the optional PCMCIA card from the MCUF slot. 4. Set the switch of each PSM to the OUTPUT DISABLE position. 5. Press and release all push on/push off circuit breaker buttons to the out (off) position. Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Powering up the cabinet Power up of cabinet without code load To power up the cabinet: 1. Switch on the external power supply to the cabinet. 2. Turn each PSM switch to the OUTPUT ENABLE position; check that each PSM has the active (green) LED on and the alarm (red) LED off. 3. Press the CBM circuit breaker button marked FANS. Check that each fan module is operating correctly. Activate any fan not started by the restart button (marked either FRONT or REAR) on the fan module. 4. Press the CBM circuit breaker button marked SURF, and if CCBs are fitted, press the circuit breaker buttons marked CCB0 and CCB1. 5. Press the CBM circuit breaker button marked BPSM A and (if redundant BPSM fitted) BPSM B. Check all associated digital module LEDs operate correctly; green LEDs lit on BPSM, NIU and MCUF, and red LEDs off on NIU and MCUF. NOTE Both red and green LEDs are initially lit on the NIU while the unit conducts a self test. After approximately 20 seconds, the red LED will extinguish, indicating normal condition. 6. Press the appropriate CBM circuit breaker buttons for the CTUs fitted, and check that the RADIO STATUS LED for each CTU flashes green. 7. Close the door to ensure correct ventilation. This completes the power up of the cabinet. Power down of cabinet If the cabinet is not required to remain powered up, power down the cabinet as follows: 1. Press all circuit breaker buttons to the out (off) position. 2. Switch each PSM to the OUTPUT DISABLE position. 3. Switch off the external power supply to the cabinet. This completes the power down of the cabinet. Power up procedure with code load The following procedure should be carried out to power up the cabinet, with code load. The code will be provided either direct from the BSC from E1 line or from a PCMCIA card installed in the PCMCIA socket of the master MCUF. Relevant components are shown in Figure 4-2. CAUTION This procedure should be carried out only by experienced field engineers. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 4–7 GSM-205-423 Powering up the cabinet Procedure to prepare cabinet for power up with code load To prepare the cabinet prior to power up, proceed as follows: 1. Ensure E1 connection to BSC is made. 2. Insert (optional) PCMCIA card in MCUF PCMCIA socket. 3. Connect the 9 to 9-way cable from the PC serial A port to MCUF TTY port. 4. At the PC start the terminal emulator program. 5. Change to Level 3 and at the MMI-RAM> prompt type: CTRL N 6. Set the switch of each PSM to the OUTPUT DISABLE position. 7. Press and release all push on/push off circuit breaker buttons to the out (off) position. Power up of cabinet with code load To power up the cabinet, proceed as follows: CAUTION Inst. 4–8 When the two LEDs of the CTU or the MCUF are flashing, the boot code is downloading into non-volatile memory for software upgrade. Power should not be removed, nor the cabinet reset, until downloading has been completed, as this will corrupt the non-volatile memory. If boot code is corrupted, contact the Motorola Customer Network Resolution Centre and request the boot code restoration procedure and the appropriate boot code file. 1. Switch on the external power supply to the cabinet. 2. Turn each PSM switch to the OUTPUT ENABLE position; check that each PSM has the active (green) LED on and the alarm (red) LED off. 3. Press the CBM circuit breaker button marked FANS. Check that each fan module is operating correctly. Activate any fan not started by the restart button (marked either FRONT or REAR) on the fan module. 4. Press the CBM circuit breaker button marked SURF, and if CCBs are fitted, press the circuit breaker buttons marked CCB0 and CCB1. Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Powering up the cabinet 5. Press the CBM circuit breaker button marked BPSM A and (if redundant BPSM fitted) BPSM B. Check all associated digital module LEDs operate correctly; green LEDs lit on BPSM, NIU and MCUF, and red LEDs off on NIU and MCUF. MCUF initialization will commence at power up. A connection to the BSC will be established and code download will take place. After download the site will be initialized. 6. NOTE The NIU module will initially show both red and green LEDs lit while the unit conducts a self test. When rebooting due to a code download, the red LED extinguishes after approximately 50 seconds. CAUTION If the code is a different version, the non-volatile memory will be upgraded at this point. Both LEDs will be flashing, and a warning message will appear on the PC terminal. Do not power down or reset the cabinet as this will corrupt the non-volatile memory. If this happens, contact Motorola Customer Network Resolution Centre and request the boot code restoration procedure and the appropriate boot code file. Press the CBM circuit breaker buttons for the appropriate CTUs fitted, and check that the RADIO STATUS LED for each CTU flashes green. At this point, after the MCUF has initialized, the CTUs will download code from the MCUF. CAUTION If the code is a different version, the non-volatile memory will be upgraded at this point. Both LEDs will be flashing. Do not power down or reset the cabinet as this will corrupt the non-volatile memory. If this happens, contact Motorola Customer Network Resolution Centre and request the boot code restoration procedure and the appropriate boot code file. 7. Once fully initialized, all CTUs should have RADIO STATUS LED solid green, and TRANSMIT STATUS LED either off or solid yellow. 8. Disconnect the 9 to 9-way cable from the MCUF TTY port. 9. Close the door to ensure correct ventilation. This completes the power up of the cabinet. Installation and configuration Consult Installation and Configuration: BSS Optimization (GSM-100-423 68P02901W43) for further procedures associated with ensuring a new site is fully operational and optimized. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 4–9 GSM-205-423 Powering up the cabinet Cabinet and CBM views Figure 4-2 shows the cabinet components and enlarged view of CBM showing circuit breaker buttons. SIX TRANSCEIVERS (CTUs) SURF PSM2 PSM1 PSM0 CTU 5 BPSMs B TWO 2-FAN UNITS BPSMs A CTU 0 CIRCUIT BREAKER MODULE ONE 4-FAN UNIT 7A FANS 4A CCB (0 AND 1) 2A SURF 7A BPSMs (A AND B) 12 A 6 CTUs (0 TO 5) CTU 0 ig.281.rh Figure 4-2 Diagram of cabinet with expanded view of CBM Inst. 4–10 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Sample form 1: Request for connection Sample form 1: Request for connection #+)!# !%*+##+!&% + + #&.!% )** .!## )0 &) &%%+!&% &% + + #*+ )** ,## .&)"!% 0* %&+! !* )(,!) #' &% & !%*+##+!&% +& &%%+ !* &$'#+#0 %. !%*+##+!&% &&") +) +) +&) )!+&)* + ) # + + ) ).!) % #+)+!&% + ) !- !- +!#* +!#* #+)!# !%*+##+!&% *,$$)!* &- &$'#!* .!+ + ,))%+ !+!&% & + ,#+!&%* &) #+)!# %*+##+!&%* ',#!* 0 + %*+!+,+!&% & #+)!# %!%)* % !* %&. )0 &) &%%+!&% +& ///////// #+)!* *,''#0 %+.&)" + !* ,%)*+&& + + ////////// #+)! .!## ))0 &,+ +*+* )(,!) 0 #. ')!&) +& &%%+!&% ,+ + * +*+* .!## &%!)$ + + + !%*+##+!&% &$'#!* .!+ + !)!% ,#+!&%* .!## !+* &%%+!&% !$'#0 + + !+ !* '')&- 0 ////////// #+)! !% %0 .0 #+)!# %*+##)* $ )** !% #' &% & + Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 4–11 GSM-205-423 Sample form 1: Request for connection PARTICULARS OF THE INSTALLATION (Delete or complete items as appropriate) Type of Installation New/alteration/addition/to existing installation Type of earthing (312–03): (Indicate in the box) TN–C Earth Electrode Resistance . . . . . . . . . . . . . . . ohms TN–S TN–C–S TT Method of Measurement IT ............................................. Type (542–02–01) and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics of the supply at the origin of the installation ( 313–01 ): Nominal voltage . . . . . . . . . . . . . . . . . volts Frequency . . . . . . . . . . . . . . . . . . . . . . Hz ...... Number of phases . . . . . . . . . . . . . . . . . . ascertained by enquiry Prospective short–circuit current Earth fault loop impedance (Ze) determined by calculation measured . . . . . . . . . . . . . . . . . . . . . . . kA . . . . . . . . . . . . . . . . . . . . . . . . ohms Maximum demand . . . . . . . . . . A per phase Overcurrent protective device – Type BS ........................ Main switch or circuit–breaker (460–01–02): Type BS . . . . . . . . . . . . . . . . . . . . . . . . . . . . (if an r.c.d., rated residual operating current I Rating . . . . . . . . A Rating . . . . . . . . A No of poles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . mA.) Method of protection against indirect contact: 1. Earthed equipotential bonding and automatic disconnection of supply or 2. Other (Describe) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main equipotential bonding conductors (413–02–01/02, 547–02–01): Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . mm2 schedule of Test Results: Continuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages Details of departures (if any) from the Wiring Regulations (120–04, 120–05) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Comments on existing installation, where applicable (743–01–01): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inst. 4–12 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Sample form 2: Completion and inspection form Sample form 2: Completion and inspection form FORMS OF COMPLETION AND INSPECTION CERTIFICATE (as prescribed in the IEE Regulations for Electrical Installations) DETAILS OF THE INSTALLATION Client: Address: (1.) (see Notes overleaf) DESIGN I/We being the person(s) responsible (as indicated by my/our signatures below) for the Design of the electrical installation, particulars of which are described on Page 3 of this form CERTIFY that the said work for which I/we have been responsible is to the best of my/our knowledge and belief in accordance with the Regulations for Electrical Installations published by the Institution of Electrical Engineers, 16th Edition, amended to (3.) (date . . . . . . . . .) except for the departures, if any, stated in this Certificate. The extent of liability of the signatory is limited to the work described above as the subject of this Certificate. For the DESIGN of the installation: Name (In block Letters): Position: for and on behalf of: Address: (2.) Signature: (3.) Date CONSTRUCTION I / We being the person(s) responsible ( as indicated by my/our signatures below ) for the Construction of the electrical installation, particulars of which are described on Page 3 of this form CERTIFY that the said work for which I/we have been responsible is to the best of my/our knowledge and belief in accordance with the Regulations for Electrical Installations published by the Institution of Electrical Engineers, 16th Edition, amended to (3.) (date . . . . . . . . .) except for the departures, if any, stated in this Certificate. The extent of liability of the signatory is limited to the work described above as the subject of this Certificate. For the CONSTRUCTION of the installation: Name (In block Letters): Position: for and on behalf of: Address: (2.) Signature: (3.) Date INSPECTION AND TEST I / We being the person(s) responsible ( as indicated by my / our signatures below ) for the Inspection and Test of the electrical installation, particulars of which are described on Page 3 of this form CERTIFY that the said work for which I/we have been responsible is to the best of my/ our knowledge and belief in accordance with the Regulations for Electrical Installations published by the Institution of Electrical Engineers, 16th Edition, amended to (3.) (date . . . . . . . . .) except for the departures, if any, stated in this Certificate. The extent of liability of the signatory is limited to the work described above as the subject of this Certificate. For the INSPECTION AND TEST of the installation: Name (In block Letters): Position: for and on behalf of: Address: I RECOMMEND that this installation be further inspected and tested after an interval of not more than . . . . years (5.) (2.) Signature: (3.) Date (6) page 1 of . . . . pages Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 4–13 GSM-205-423 Sample form 2: Completion and inspection form 1. This document is intended for the initial certification of a new installation or of an alteration or addition to an existing installation and of an inspection. 2. The signatures appended are those of the persons authorised by the companies executing the work of design, construction and inspection and testing respectively. A signatory authorised to certify more than one category of work shall sign in each of the appropriate places. 3. Dates to be inserted. 4. Where particulars of the installation recorded herein constitute a sufficient schedule for the purpose of Regulation 514–09–01 further drawings / schedules need not be provided. For other installations the additional drawings/schedules listed below apply. 5. Insert here the time interval recommended between periodic inspections. Regard should be paid to relevant National or Local legislation and reference should be made to chapter 13. 6. The page numbers of each sheet should be indicated together with the total number of sheets involved. (4) Schedule of additional records. (6) page 2 of . . . . pages Inst. 4–14 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 Chapter 5 Decommissioning of cabinet Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION GSM-205-423 ii Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Chapter 5 Decommissioning of cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Decommissioning Horizonmacro indoor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to decommission procedures . . . . . . . . . . . . . . . . . . . . . . . . . . Before cabinet decommission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . To decommission using checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Initial decommission checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Powering down the cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Disconnection of cabinet cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Eyebolt positions and safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing upper cabinet in stacked configuration . . . . . . . . . . . . . . . . . . . View of eyebolt positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing CCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing a stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing floor mounted cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Returning equipment to Motorola . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizonmacro indoor decommission checklist . . . . . . . . . . . . . . . . . . . . . . Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. Inst. 5–1 5–1 5–1 5–1 5–1 5–2 5–2 5–3 5–4 5–5 5–6 5–7 5–8 5–8 5–9 Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION iii GSM-205-423 iv Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Decommissioning Horizonmacro indoor Decommissioning Horizonmacro indoor Introduction to decommission procedures This chapter describes how to decommission a Horizonmacro indoor cabinet. To decommission equipment not supplied by Motorola, for example E1/T1 links, power supplies and antennas, refer to the vendor instructions. WARNING Hazardous voltages in excess of 240 V ac may exist inside a Horizonmacro indoor cabinet. Use extreme caution when working on a Horizonmacro Indoor cabinet with power applied. Remove all rings, watches and other jewellery. In a stacked cabinet configuration, check that the bottom cabinet is bolted to the floor using the supplied plinth. IF NOT, this presents a danger of toppling that the decommissioning personnel must take into account. Before cabinet decommission Read all the earlier chapters of this installation section, before attempting to decommission a Horizonmacro indoor cabinet. To decommission using checklist The following procedure should be recorded by use of the checklist, to check that each action has been completed. Photocopy the checklist as often as required; do not write on the original manual copy. Initial decommission checks When starting to decommission a Horizonmacro indoor cabinet: Contact the OMC-R and ensure the cabinet is taken out of service. Open the cabinet door and power down the cabinet, as described in Powering down the cabinet in this section. Ensure that NO power is connected to the enclosure. Ensue that sufficient packing cartons are available to pack the decommissioned equipment. Ensure any unused items, such as hood pins, have been retrieved from storage elsewhere. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 5–1 GSM-205-423 Decommissioning Horizonmacro indoor Powering down the cabinet To power down the cabinet: 1. Press and release all circuit breaker buttons to the out (off) position. 2. Switch each PSM to the OUTPUT DISABLE position. 3. Switch off the external power supply to the cabinet. Disconnection of cabinet cables Follow this procedure to disconnect a Horizonmacro indoor cabinet cables for decommissioning: WARNING Untidy disconnected cables can create a trip hazard to personnel using the site. Checking and disconnecting from power source To disconnect power supply cables: 1. Check the cabinet for signs of damage. 2. Ensure that power is NOT present at the cabinet. 3. Disconnect the ac or dc input power cables, from the power source. 4. Disconnect the ac or dc input power cables, from the cabinet. 5. Stow disconnected cables safely. 6. If the power cable is not to be used again for other equipment, dispose of safely. Disconnecting all remaining external cables To disconnect remaining cables: Inst. 5–2 1. Disconnect all cabling from interface panel. 2. Disconnect all RF cables to antennas or other cabinets. 3. Disconnect fibre optic cables between main cabinet and any extension cabinets. 4. Disconnect the earth cable. 5. Stow disconnected cables safely. 6. If the cables are not to be used again for other equipment, dispose of safely. Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Decommissioning Horizonmacro indoor Eyebolt positions and safety There are four eyebolt positions to enable lifting of a second cabinet from the top of the first cabinet stacking bracket. Eyebolts are available from Motorola for this purpose (part number 0386436N01 – Eyebolt, M8). WARNING The cabinet can weigh as much as 130 kg with stacking bracket and CCB. Handle cabinets with extreme caution, and in accordance with any national or regional health and safety regulations. Horizonmacro cabinets are heavy and should not be installed without the use of lifting equipment unless sufficient personnel are available to ensure that Health and Safety regulations are not breached. Eyebolts used to lift the cabinet must be of the collared type, manufactured to CE conformity, and must have sufficient safe working load to lift the cabinet, in accordance with national or regional health and safety regulations. Motorola recommends the use of slings in conjunction with hydraulic lifting apparatus for moving and positioning Horizonmacro cabinets. The four screw locations used for hood pins must NOT be used for eyebolts. In addition to these points, refer to and comply with any local regulations that govern the use of lifting equipment. For the subsequent use of eyebolts, there may be local regulations that govern the use of lifting equipment and stipulate a test and/or examination regime. If the eyebolts are to be used, ensure that all such regulations are met. Eyebolts can be fitted into the four designated cabinet top panel locations, shown in Figure 5-1, after removal of the screws. These locations are identified with an eyebolt symbol and the word LIFT. The eyebolt locations are also used for stacking bracket attachment. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 5–3 GSM-205-423 Decommissioning Horizonmacro indoor Removing upper cabinet in stacked configuration WARNING Check that the bottom cabinet is bolted to the floor using the supplied plinth. IF NOT, this presents a danger of toppling that the decommissioning personnel must take into account. To remove the upper cabinet in a stacked configuration: 1. If CCBs are fitted to upper cabinet, remove as described in Removing CCBs in this section. 2. If stacking bracket is fitted to upper cabinet, remove as described in Removing a stacking bracket in this section. WARNING Inst. 5–4 The cabinet can weigh up to 130 kg if fully equipped. Handle each cabinet with extreme caution and in accordance with local health and safety regulations. Eyebolts are to be used with lifting equipment, and these must be located in the correct position as shown in Figure 5-1. The four screw locations used for hood pins must NOT be used for eyebolts. Before attempting to insert the eyebolts, visually check each one for damage. If any damage is apparent, DO NOT USE. The eyebolts must not be over tightened; hand tight is sufficient. Do not tighten eyebolts with a t-bar or spanner. Screw the eyebolt fully into the lifting point so that no thread is left exposed. 3. Fit eyebolts to the locations, identified with an eyebolt symbol and the word LIFT. Attach eyebolts to suitable lifting equipment. 4. Remove the four bolts holding upper cabinet plinth to stacking bracket. 5. Lift upper cabinet, complete with plinth, off stacking bracket, and lower to floor. 6. Remove the two M10 bolts securing plinth to cabinet, and slide apart. 7. Pack upper cabinet and plinth in separate containers, for storage, transport or safe disposal. Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Decommissioning Horizonmacro indoor View of eyebolt positions Figure 5-1 shows the positions to which eyebolts can be fitted. EYEBOLT POSITIONS EYEBOLT POSITIONS Figure 5-1 Eye bolt positions Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 5–5 Decommissioning Horizonmacro indoor GSM-205-423 Removing CCBs The removal off CCBs is accomplished in two stages: Removing the CCB basket from the stacking bracket. Separating CCBs from CCB basket. Removing CCB basket from stacking bracket To remove the CCB basket: 1. Remove the stacking bracket front cover by applying gentle pressure to the outer edges, while easing the cover up and pulling it away from the bracket. Figure 5-2 in Removing a stacking bracket shows how to remove the stacking bracket front cover. 2. Disconnect the power cable to each CCB from the single connector (marked CCB) on the interface panel. 3. Loosen the three captive screws attaching CCB basket bar to basket and the two captive screws securing CCB basket bar to the sides of the stacking bracket. Remove the bar 4. Disconnect the six N-type to N-type RF cables from the CCB inputs and the feedthrough plates. 5. Slide basket part way out of the stacking bracket, and disconnect antennas to CCBs. 6. Remove the CCB basket, complete with CCBs, from the stacking bracket. Separating CCBs from CCB basket To separate the CCBs from the CCB basket: Inst. 5–6 1. Place the CCB basket, complete with CCBs, onto a flat surface. 2. Disconnect and remove the phasing lead between CCB control boards. 3. Remove the four M4 screws securing each control board cover, and remove the CCB control boards. 4. Remove the six screws securing each CCB to the basket, (four M6 screws on the front and two M8 screws at the back). 5. Remove the CCBs from the basket 6. Place the CCBs, control boards and associated cables in box for storage, transport or safe disposal and retain the CCB basket to be packaged with stacking bracket. Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Decommissioning Horizonmacro indoor Removing a stacking bracket To remove a stacking bracket: 1. Remove the stacking bracket front cover by applying gentle pressure to the outer edges, while easing the cover up and pulling it away from the bracket. Figure 5-2 shows how to remove the stacking bracket front cover. Lift and pull Apply gentle pressure Apply gentle pressure ig.334.rh Figure 5-2 Removing the stacking bracket front cover 2. Loosen and remove the eight M8 screws holding the stacking bracket to the cabinet top, and retain. WARNING The stacking bracket can weigh as much as 15 kg (more if CCB is contained in CCB basket). Observe the correct lifting precautions when handling the stacking bracket. 3. Lift the stacking bracket off the cabinet. 4. Fit eight previously removed M8 screws to correct cabinet screw points (see Figure 2-5). Tighten to correct torque (see Installation & Configuration: GSM-205-423 Site requirements and considerations). 5. Place the stacking bracket, with CCB basket (if previously removed), in a box for storage, transport or safe disposal. If the upper cabinet only is being decommissioned and an optional hood is required after stacking bracket removal refer to Installation & Configuration: GSM-205-423 Fitting the optional hood. Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 5–7 GSM-205-423 Decommissioning Horizonmacro indoor Removing floor mounted cabinet WARNING The cabinet can weigh up to 130 kg if fully equipped. Handle each cabinet with extreme caution, and in accordance with local health and safety regulations. Horizonmacro cabinets are heavy and should not be installed without the use of lifting equipment unless sufficient personnel are available to ensure that Health and Safety regulations are not breached. To remove a floor mounted cabinet for decommissioning: 1. Unscrew the two front bolts holding the cabinet to the plinth. 2. Slide the cabinet out of the plinth. 3. Unscrew the plinth anchor bolts and lift the plinth from the floor. 4. Carefully pack all bolts, washers and other removed items. 5. Pack the cabinet and plinth in separate containers, for storage, transport or safe disposal. Returning equipment to Motorola If sending equipment back to Motorola, seal the shipping containers and return, as advised, by the Motorola in-country project manager. Inst. 5–8 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-423 Decommissioning Horizonmacro indoor Horizonmacro indoor decommission checklist Copy this sheet and fill in the checklist in Table 5-1. NAME_______________________________________DA TE_________ SIGNATURE _________________________________ SITE NAME __________________________________ EQUIPMENT TYPE ____________________________ NATIONAL ID ____________________________ Table 5-1 Checklist of completed decommissioning steps ACTION Yes No N/A Horizonmacro Indoor cabinet taken out of service by the OMC-R Packing material (including polythene bag) on site Is cabinet damaged? If yes, detail in comments box Hood (if fitted) removed and packed Power cable disconnected Interface panel cables disconnected RF cables disconnected Extension cabinet fibre optic cables disconnected Earth cable disconnected CCBs (if fitted) removed and packed Stacking bracket (if fitted) removed and packed Cabinet removed from plinth and packed Plinth removed from floor and packed All loose cables stowed and secured COMMENTS Installation & Configuration: Horizonmacro indoor 31st Oct 01 68P02902W08-B CONTROLLED INTRODUCTION Inst. 5–9 Decommissioning Horizonmacro indoor Inst. 5–10 Installation & Configuration: Horizonmacro indoor 68P02902W08-B CONTROLLED INTRODUCTION GSM-205-423 31st Oct 01 CHAPTER 1 ROUTINE MAINTENANCE CHAPTER 2 FRU REPLACEMENT PROCEDURES Category 523 Maintenance Information (Maint.) Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION GSM-205-523 ii Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Category 523 Maintenance Information (Maint.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 1 Routine maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Routine maintenance overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . In this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reporting faulty devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Routine maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assumptions – door, hood, and stacking bracket . . . . . . . . . . . . . . . . . . . . Door operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hood removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stacking bracket removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stacking bracket front cover removal and fit . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. 1–1 1–1 1–1 1–1 1–2 1–2 1–2 1–3 1–3 1–3 1–3 1–4 6-monthly maintenance procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type of procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning inlets and exhaust grilles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. 1–5 1–5 1–5 1–5 12-monthly maintenance procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Summary of 12-monthly procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking and cleaning fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet modules in operational positions . . . . . . . . . . . . . . . . . . . . . . . . . . Checking normal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Annual check of the installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. Maint. Maint. 1–6 1–6 1–6 1–7 1–8 1–8 24-monthly maintenance procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 1–9 Summary of 24-monthly procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 1–9 Mechanical inspection of cabinet, locks and hinges . . . . . . . . . . . . . . . . . Maint. 1–10 Chapter 2 FRU replacement procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of replacement procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Field Replaceable Units (FRUs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRU list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRU locations within cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. Maint. 2–1 2–1 2–1 2–2 2–3 Additional replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Policy on non-FRU parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . List of non-FRU parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure for replacing non-FRU parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . CBIA attachment screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. Maint. 2–4 2–4 2–4 2–4 2–4 Replacing a door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to door replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Views of door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacement of door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. 2–5 2–5 2–5 2–6 Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION iii GSM-205-523 Replacing a cabinet heat sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 2–7 Overview of heat sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 2–7 Procedure for heat sensor replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 2–7 Replacing a hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to hood replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. 2–8 2–8 2–8 2–8 Replacing a stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 2–9 View of stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 2–9 Procedure to replace a stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 2–10 Replacing a fan module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to fan replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of fan modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Identifying fan module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing fan modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. Maint. 2–11 2–11 2–11 2–12 2–12 Replacing a circuit breaker module (CBM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preconditions for CBM replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Views of CBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a CBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. 2–13 2–13 2–13 2–14 Replacing a power supply module (PSM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to PSM replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preconditions for PSM replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of PSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a non-redundant PSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a redundant PSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 2–15 Maint. Maint. Maint. Maint. Maint. 2–15 2–15 2–15 2–16 2–16 Replacing a hold-up battery module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 2–17 To Replace a hold-up battery module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 2–17 iv Replacing a CTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preconditions for CTU replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of CTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacement procedure for CTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. 2–19 2–19 2–19 2–20 Replacing a SURF module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preconditions for SURF replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of the SURF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a SURF module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. 2–22 2–22 2–22 2–23 Replacing a Tx block, HCU or plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to Tx block replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Views of typical Tx block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a Tx block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Blanking plate, feedthrough plate or HCU replacement . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. Maint. 2–25 2–25 2–26 2–27 2–28 Replacing a CCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of CCB replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of CCBs in stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing CCBs and CCB control boards . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting replacement CCBs and CCB control boards . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. Maint. 2–29 2–29 2–29 2–30 2–31 Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Digital module replacement (MCUF, NIU, FMUX, BPSM, Alarm) . . . . . . . . . . . . Introduction to digital module replacement . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of digital modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing digital modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. 2–32 2–32 2–32 2–33 Redundant MCUF firmware compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of MCUF firmware compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . Checking MCUF firmware compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . Updating redundant MCUF firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Testing MCUF redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. Maint. 2–35 2–35 2–35 2–35 2–38 Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION GSM-205-523 vi Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 Chapter 1 Routine maintenance Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION GSM-205-523 ii Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Chapter 1 Routine maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Routine maintenance overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . In this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reporting faulty devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Routine maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assumptions – door, hood, and stacking bracket . . . . . . . . . . . . . . . . . . . . Door operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hood removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stacking bracket removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stacking bracket front cover removal and fit . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. 1–1 1–1 1–1 1–1 1–2 1–2 1–2 1–3 1–3 1–3 1–3 1–4 6-monthly maintenance procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type of procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning inlets and exhaust grilles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. 1–5 1–5 1–5 1–5 12-monthly maintenance procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Summary of 12-monthly procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking and cleaning fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet modules in operational positions . . . . . . . . . . . . . . . . . . . . . . . . . . Checking normal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Annual check of the installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. Maint. Maint. 1–6 1–6 1–6 1–7 1–8 1–8 24-monthly maintenance procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 1–9 Summary of 24-monthly procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. 1–9 Mechanical inspection of cabinet, locks and hinges . . . . . . . . . . . . . . . . . Maint. 1–10 Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION iii GSM-205-523 iv Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Routine maintenance overview Routine maintenance overview In this chapter This chapter contains the procedures for the routine maintenance of a Horizonmacro Indoor base transceiver station (BTS). NOTE Since a Horizonmacro BTS operates as part of a network, the procedures in this chapter must be performed in conjunction with the relevant network procedures in the associated OMC-R manuals. Before attempting any work on the cabinet, contact should be made with the OMC-R to advise on proposed activity. WARNING Potentially lethal voltages and high energy sources are present in the cabinet when the external ac mains isolator switch is set to the on position and/or batteries are connected. Remove rings, watches and jewellery before starting these procedures, and exercise extreme caution when working on the equipment. Maintenance procedures on this equipment must only be carried out by suitably qualified personnel. Safety Safety features are built into the equipment to protect against the potentially lethal hazards that exist. All statements regarding safety within these routine maintenance procedures must be adhered to when working on the equipment. Reporting faulty devices During routine maintenance and FRU replacement procedures, it may be possible to identify signs of damage that might indicate a problem that could repeat, cause additional damage, or be a symptom of a failure elsewhere. Analysis of the problem may identify the fault and make corrective action possible. Whenever a safety issue arises: Inform the OMC-R that an equipment safety problem has been identified. Make the equipment concerned safe, for example, by removing power. Make no further attempt to tamper with the equipment.. Report the problem directly to GSM Customer Network Resolution Centre +44 (0)1793 565444 (telephone) and follow up with a written report by fax +44 (0)1793 430987 (fax). Collect evidence from the equipment under the guidance of the Customer Network Resolution Centre. Seek local office advice. Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 1–1 GSM-205-523 Routine maintenance overview Routine maintenance intervals Routine maintenance for Horizonmacro indoor installations is recommended at the intervals shown in Table 1-1: Table 1-1 Routine maintenance schedule 6 months Ensure that cabinet air inlets, exhaust grilles and filter (if fitted) are not blocked. 12 months 24 months Annual check of the installation. Inspect general mechanical condition of the cabinet. Check normal operation, including fans. Also cable integrity and state of all connections. Inspect locks, handles, and hinges of door. Lubricate if required. These procedures are described in subsequent sections of this chapter, one to cover 6 monthly, one 12 monthly, and one 24 monthly. Cleaning agents The following is a list of cleaning and lubricant materials required for routine maintenance: Dustpan Soft brush Vacuum cleaner. Mild detergent De-ionized water. Soft cloth. Lubricant (WD40 or equivalent). Light grease (TBI or equivalent). Tools The only tools required are torque spanners, torque wrenches, and torxdrivers, as listed in Installation and Configuration: GSM-205-423 Horizonmacro indoor tool kit. Maint. 1–2 Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Routine maintenance overview Assumptions – door, hood, and stacking bracket Any requirement to open a door, or remove any hood (if fitted), is assumed in all procedures. Shutting the door, or replacing the optional hood is also assumed at the end of any procedure. SURF module and Tx block replacement may be carried out with the stacking bracket in place, but the CCB basket must be removed (if fitted), see Maintenance Information: GSM-205-523 Replacing a CCB . Door operation The door lock is a trigger latch. To operate the door: 1. Insert the correct key into the lock and turn. 2. Press middle square panel by the lock to release the lock. 3. Open door to 95 locking position. CAUTION Avoid damaging honeycomb door vent. NOTE If the equipment is active, a door open alarm will be signalled to the OMC-R. 4. To open door to 130, lift up the middle of the slide arm. 5. To close, lift up the middle of the slide arm, close the door firmly, and lock. Hood removal and refitting The optional hood is held in place by four pins. Remove by lifting the hood rear edge until free of the pins, then lift off. To fit the optional hood, align the hood to the back pins, lower hood onto the pins, and press down firmly. Stacking bracket removal The stacking bracket is held by eight M8 screws (including four locations which can be alternatively used for pins by hood option). To remove or replace a stacking bracket see Maintenance Information: GSM-205-523 Replacing a stacking bracket. Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 1–3 GSM-205-523 Routine maintenance overview Stacking bracket front cover removal and fit The stacking bracket front cover is attached to the stacking bracket by four locating clips. To remove a stacking bracket refer to Figure 1-1 and then remove the stacking bracket front cover by applying gentle pressure to the outer edges, while easing the cover up and pulling it away from the bracket. REMOVAL Lift and pull Apply gentle pressure STACKING BRACKET ig.334.rh Apply gentle pressure FRONT COVER FITTING Figure 1-1 Removing and fitting the stacking bracket front cover To fit the front cover: Maint. 1–4 1. Align the four locating clips on the front cover with the four square holes in the front of the stacking bracket. Ensure that the cut out slot on each clip is facing downward. 2. Press the cover against the stacking bracket, so that the cut out slot on each locating clip engages with the bottom edge of each square hole. It may be necessary to gently push in and down to ensure the cut out slots are fully engaged and the cover securely in place. Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 6-monthly maintenance procedures 6-monthly maintenance procedures Type of procedures The 6-monthly maintenance procedures involve the following: Cleaning air inlets and exhaust grilles. Examining and, if necessary, replacing the optional air filter. WARNING Potentially lethal voltages and high energy sources are present in the cabinet when the external ac mains isolator switch is set to the on position and/or batteries are connected. Remove rings, watches and jewellery before starting these procedures, and exercise extreme caution when working on the equipment. CAUTION If the cabinet is operational, this maintenance procedure should be completed without delay, in order to minimize duration of air cooling disruption. Cleaning inlets and exhaust grilles Inlets are along the back, sides and front at the base of the cabinet. Air is expelled through the door vent and through the top panel beneath hood or stacking bracket. The following procedure should be followed to clean inlets and exhaust grilles: Use vacuum cleaner or brush to ensure bottom inlets are clear of debris. Open door and clean aluminium door vent, taking care to avoid damage. Replacing the air filter Air filters are an option and not essential in a clean environment. The single filter is mounted under all the fan units. If clogged, fan airflow may be reduced, straining fan motors and increasing noise. If a filter is fitted, remove two front M6 screws to allow filter holding plate to drop down. Remove filter, examine and, if dirty, replace with a new filter. Replace filter (original or new) then lift up holding plate and secure with the two M6 screws. Tighten to correct torque (see Technical Description: GSM-205-323 Overview and specifications). Close and secure the door. Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 1–5 GSM-205-523 12-monthly maintenance procedures 12-monthly maintenance procedures Summary of 12-monthly procedures The 12-monthly maintenance procedures involve the following: 6-monthly procedures. Checking and cleaning fans. Checking normal operation. Annual check of the installation. WARNING Potentially lethal voltages and high energy sources are present in the cabinet when the ac mains isolator switch is set to the on position and/or batteries are connected. Remove rings, watches and jewellery before starting these procedures, and exercise extreme caution when working on the equipment. CAUTION If the cabinet is operational, this maintenance procedure should be completed without delay, in order to minimize duration of air cooling disruption. Checking and cleaning fans There are three cabinet fan modules, one 4-fan unit and two identical 2-fan units. Table 1-2 shows the three fan positions. Table 1-2 Fan positions Fan reference Type of module Cabinet position 4-fan unit Right side, beneath digital cage. 2-fan unit Middle, beneath CTUs. 2-fan unit Left side, beneath CTUs. The fans can be checked and cleaned by the following procedure: Maint. 1–6 Remove the fan module by lifting the central slide latch and pulling out. Use a brush and vacuum cleaner to remove any dust and dirt on the module. Refit fan and check operation. Any fan not operating should be started by using the appropriate RESET button. Observe the fans through the grilles to ensure correct operation. Listen for excessive noise. If there is excessive noise, identify fan and replace fan module (see Maintenance Information: GSM-205-523 Replacing a fan module. Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 12-monthly maintenance procedures Cabinet modules in operational positions Figure 1-2 shows the cabinet modules, (door and optional hood omitted for clarity). ONE SURF (Rx) THREE PSMs (see NOTE) CIRCUIT BREAKER MODULE (CBM) THREE Tx BLOCKS (DCFs SHOWN AS EXAMPLE) SIX TRANSCEIVERS (CTUs) T43/BIB DC POWER IN INTERFACE PANEL CONNECTORS HEAT SENSORS LOCATED ON BACKPLANE TWO 2-FAN UNITS ONE 4-FAN UNIT ALARM MODULE MCUF FMUX/NIU/BPSM (NOT VISIBLE) NOTE An optional hold-up battery module may be installed instead of a redundant PSM. Figure 1-2 Cabinet modules with door and hood removed Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 1–7 GSM-205-523 12-monthly maintenance procedures Checking normal operation Check normal operation by visual inspection in the following procedure: 1. Inspect the inside of the cabinet and note any signs of physical damage, overheating, loose connections, or badly fitting components. Take appropriate action to correct the damage, and inform the OMC-R. 2. Ensure that the LEDs on modules shown in Table 1-3 are lit, this indicates correct functioning of the cabinet. If any red LEDs are lit, other than the door alarm (alarm 3 on the alarm module), inform the OMC-R. Table 1-3 Normal LED indication of cabinet modules Equipment with LEDs Colour of LEDs lit CTUs in locations 0 to 5 Tx status (ORANGE) or Operational status (GREEN). PSMs in locations 0 to 2 Top LED (GREEN). Digital modules (NIU, MCUF, FMUX, BPSM) GREEN. Alarm module 6, 7, 8 GREEN (fans) 3 RED (as door is open) Annual check of the installation NOTE Refer to Installation and Configuration: (GSM-205-423) to carry out the following procedures. It is recommended the following be performed annually: Power down cabinet. Earth continuity check. Power system insulation check. Check of electricity company connection. Pre-power up check of supply and earth connection security and condition. Power up of cabinet. Log the maintenance activity. After procedures have been completed, restore the cabinet to operational state and notify the OMC-R of base station availability. Maint. 1–8 Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 24-monthly maintenance procedures 24-monthly maintenance procedures Summary of 24-monthly procedures WARNING Potentially lethal voltages and high energy sources are present in the cabinet when the ac mains isolator switch is set to the on position and/or batteries are connected. Remove rings, watches and jewellery before starting these procedures, and exercise extreme caution when working on the equipment. The 24-monthly maintenance procedures involve the following: 6-monthly procedures. 12-monthly procedures. Mechanical inspection of cabinet, including inspection and lubrication of locks and hinges. Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 1–9 GSM-205-523 24-monthly maintenance procedures Mechanical inspection of cabinet, locks and hinges The following must be performed every 24 months. Inspecting the cabinet exterior NOTE Use a step ladder or platform for access to a stacked cabinet unit, where necessary. To inspect the cabinet exterior: Check exterior panels and hood/stacking bracket for dents and structural damage. Check cabinet top connections for signs of overheating and security of attachment. Inspecting the door To inspect the door: Check cabinet door for distortion, security and correct operation. Check hinges for damage, security and correct operation. Carefully lubricate the hinges. Ensure that all door seals are wiped clean of the lubricant. Check earth connection for damage and security. Check door lock mechanism and inspect for ease of operation. Lubricate the mechanism with light grease. Ensure that lubricated surfaces are grit-free. Inspecting the cabinet interior To inspect the cabinet interior: Check all rack equipment for security of attachment, especially PSM, CBM and CTU attachment screws using a torxdriver. Tighten to correct torque (see Technical Description: GSM-205-323 Overview and specifications). Carry out a visual check of all wiring for signs of overheating and security of attachment. WARNING Maint. 1–10 Do not overstress the earth connections as this may damage the connector and reduce the protective function. Check the earth connections for corrosion and tightness using a torque spanner. Tighten to correct torque (see Technical Description: GSM-205-323 Overview and specifications). Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 Chapter 2 FRU replacement procedures Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION GSM-205-523 ii Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Chapter 2 FRU replacement procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of replacement procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Field Replaceable Units (FRUs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRU list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRU locations within cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Additional replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Policy on non-FRU parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . List of non-FRU parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure for replacing non-FRU parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . CBIA attachment screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to door replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Views of door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacement of door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a cabinet heat sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of heat sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure for heat sensor replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to hood replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure to replace a stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a fan module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to fan replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of fan modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Identifying fan module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing fan modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a circuit breaker module (CBM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preconditions for CBM replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Views of CBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a CBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a power supply module (PSM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to PSM replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preconditions for PSM replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of PSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a non-redundant PSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a redundant PSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a hold-up battery module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . To Replace a hold-up battery module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a CTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preconditions for CTU replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of CTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacement procedure for CTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. 2–1 2–1 2–1 2–2 2–3 2–4 2–4 2–4 2–4 2–4 2–5 2–5 2–5 2–6 2–7 2–7 2–7 2–8 2–8 2–8 2–8 2–9 2–9 2–10 2–11 2–11 2–11 2–12 2–12 2–13 2–13 2–13 2–14 2–15 Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. Maint. 2–15 2–15 2–15 2–16 2–16 2–17 2–17 2–19 2–19 2–19 2–20 Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION iii GSM-205-523 iv Replacing a SURF module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preconditions for SURF replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of the SURF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a SURF module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. 2–22 2–22 2–22 2–23 Replacing a Tx block, HCU or plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to Tx block replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Views of typical Tx block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a Tx block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Blanking plate, feedthrough plate or HCU replacement . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. Maint. 2–25 2–25 2–26 2–27 2–28 Replacing a CCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of CCB replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of CCBs in stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing CCBs and CCB control boards . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting replacement CCBs and CCB control boards . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. Maint. 2–29 2–29 2–29 2–30 2–31 Digital module replacement (MCUF, NIU, FMUX, BPSM, Alarm) . . . . . . . . . . . . Introduction to digital module replacement . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of digital modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing digital modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. 2–32 2–32 2–32 2–33 Redundant MCUF firmware compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of MCUF firmware compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . Checking MCUF firmware compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . Updating redundant MCUF firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Testing MCUF redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maint. Maint. Maint. Maint. Maint. 2–35 2–35 2–35 2–35 2–38 Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Overview of replacement procedures Overview of replacement procedures Field Replaceable Units (FRUs) WARNING Potentially lethal voltages and high energy sources are present in the cabinet when the external isolator switch is set to the on position and/or batteries are connected. Remove rings, watches and jewellery before starting these procedures, and exercise extreme caution when working on the equipment. Maintenance procedures on this equipment must only be carried out by suitably qualified personnel. This chapter provides information on replacement of field replaceable units (FRUs). Only components classed as FRUs are detailed in this chapter. Any requirement to open or close a door, or remove and replace the optional hood, is assumed in procedures. Shutting the door, or replacing the hood is assumed at the end of any procedure. SURF module and Tx block replacement may be carried out with the stacking bracket in place, but the CCB basket (if fitted) must be removed, (see Replacing a CCB ). For door opening, or hood or stacking bracket removal, see Routine maintenance overview. Where customers wish to perform a minor repair on an FRU, in order to save the cost of full replacement, they should consult Motorola for more detailed procedures or replacement components (see Additional replacement parts). FRU list The following is a list of FRUs used in this equipment: Door. Heat sensor modules. Hood. Stacking bracket. Fan units. Circuit breaker module (CBM). Power supply module (PSM). Hold-up battery module. CTU. Tx blocks, including feedthrough plate. SURF module. CCBs (installed in stacking bracket basket as CCB FRU). Digital modules (MCUFs, NIUs, FMUXs, alarm board and BPSMs). Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 2–1 GSM-205-523 Overview of replacement procedures Torque values Table 2-1 details torque values used during repair procedures. Table 2-1 Torque values for all cabinet screws/bolts and RF connectors Maint. 2–2 Size of screw/bolt M4 M6 M8 M10 SMA N-type 7/16 Torque value 2.2 Nm 3.4 Nm 5 Nm 10 Nm 1 Nm 3.4 Nm 25 Nm Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Overview of replacement procedures FRU locations within cabinet Figure 2-1 shows a cabinet with FRUs identified. Door, optional hood, stacking bracket and CCBs are shown in the relevant FRU sections. ONE SURF (Rx) THREE PSMs (see NOTE) CIRCUIT BREAKER MODULE (CBM) THREE Tx BLOCKS (DCFs SHOWN AS EXAMPLE) SIX TRANSCEIVERS (CTUs) T43/BIB DC POWER IN INTERFACE PANEL CONNECTORS HEAT SENSORS LOCATED ON BACKPLANE TWO 2-FAN UNITS ONE 4-FAN UNIT ALARM MODULE MCUF FMUX/NIU/BPSM (NOT VISIBLE) NOTE An optional hold-up battery module may be installed instead of a redundant PSM. Figure 2-1 Cabinet, without door or hood, showing FRU components Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 2–3 GSM-205-523 Additional replacement parts Additional replacement parts Policy on non-FRU parts Non-FRU parts are: Items unlikely to fail, but replacement of which is essential if failure occurs. or Subsections of FRUs, where local conditions may make it more economical to repair the FRU. CAUTION Only qualified personnel should attempt non-FRU replacement, in order to minimize risk of equipment damage. For example, the CBIA main cage requires care in removal and installation, and Individual fans require care in ensuring correct direction of airflow. List of non-FRU parts Non-FRU parts include the following: Door lock. Individual fans within a fan module. Any part of the CBIA: main cage, harness, door sensor, interface panel, or backplane. Procedure for replacing non-FRU parts Customers requiring non-FRU replacement should: 1. Contact the local Motorola office for availability. 2. Seek Motorola advice for fitting non-FRU parts. CBIA attachment screws The CBIA is attached to the cabinet by screws which should not be loosened: Maint. 2–4 Seven M4 screws to SURF harness (two guide pins lock cage into position). Four M6 (left side) and five M6 (right side) screws at cabinet front. Eight M6 T30 screws for interface panel attachment to top panel. Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Replacing a door Replacing a door Introduction to door replacement The door is essential to the correct operation of the ventilation system. The door also provides protection to equipment inside. For these reasons, the replacement procedure should be completed in one session, and the cabinet then secured. Views of door Figure 2-2 shows an inside and outside view of the door. INTERNAL VIEW DOOR ALARM BRACKET DOOR STOP BRACKET EXTERNAL VIEW VERTICAL AIR BAFFLE VENTILATION GRID TRIGGER LATCH HONEYCOMB VENTILATION ig.266.rh Figure 2-2 Inside and outside views of door Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 2–5 GSM-205-523 Replacing a door Replacement of door Removing a faulty door To remove a door, open and: 1. At the cabinet, unscrew M6 nut, holding the door earth cable to the cabinet. Retain nut for re-use. 2. Unscrew M6 holding screw on slide arm several turns, then unhook slide arm from the cabinet attachment point by lifting up. 3. Move door to about 90° and lift door off hinges. Fitting a replacement door CAUTION Avoid damaging the honeycomb door vent. To install a replacement door: Maint. 2–6 1. Hold door at about 90° and lift onto door hinges. 2. Attach the door earth cable to the cabinet by using the M6 nut. Tighten to the correct torque (see Overview of replacement procedures). 3. Place the slide arm onto the cabinet attachment holding point and apply several turns of the M6 holding screw. Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Replacing a cabinet heat sensor Replacing a cabinet heat sensor Overview of heat sensors Heat sensors plug into the backplane from the front above the CTUs. Each one can be separately detached, and a replacement inserted. CTUs are removed to gain access for this procedure. There is one 70 C sensor and two 85 C sensors. Each sensor is marked with the appropriate temperature. Procedure for heat sensor replacement To replace heat sensors: WARNING Before disconnecting RF cables, ensure that the RF power is OFF by turning cabinet PSMs off. If RF power is ON when cables are disconnected, severe burns may result. 1. Remove the CTUs (see Replacing a CTU). 2. Identify the faulty heat sensor. 3. Remove the faulty heat sensor by pulling. 4. Install the replacement heat sensor by pushing firmly into place. 5. Install the CTUs (see Replacing a CTU). The heat sensors should now be operational. Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 2–7 GSM-205-523 Replacing a hood Replacing a hood Introduction to hood replacement This procedure assumes an optional hood is already fitted, with hood pins located in the correct cabinet locations. If the hood is to replace a stacking bracket, refer to the appropriate procedures in this chapter Replacing a stacking bracket and Installation and Configuration: (GSM number) Chapter 2, Hood or stacking bracket fit. View of hood Figure 2-3 shows a top view of the hood. LIFTING EDGE HOOD ig.333.rh TOP SECTION OF CABINET DOOR Figure 2-3 Hood view when placed on top of cabinet Replacing the hood The hood is held in place by four pins. Remove the faulty hood by lifting the edge, until free of the pins. To fit the replacement hood, first align the hood to the back pins, then lower the hood onto the pins and press firmly into place. Maint. 2–8 Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Replacing a stacking bracket Replacing a stacking bracket View of stacking bracket Figure 2-4 shows a stacking bracket with optional CCB basket. M10 HOLES (4) FOR TOP CABINET ATTACHMENT (IF REQUIRED) REAR OF BRACKET CCB BASKET (IF REQUIRED) DETACHABLE CCB BASKET BAR M8 HOLES (8) FOR BOTTOM CABINET ATTACHMENT. ig.268.rh Figure 2-4 Stacking bracket view with optional CCB basket Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 2–9 GSM-205-523 Replacing a stacking bracket Procedure to replace a stacking bracket Replace the stacking bracket as follows: 1. Remove the front cover by pulling away. WARNING 2. If an upper cabinet is fitted on top of stacking bracket, decommission the cabinet as described in Installation and Configuration: (GSM-205-423) Chapter 4 Decommissioning Horizonmacro indoor. 3. If a CCB is fitted, remove it (see Replacing a CCB). 4. Loosen and remove the eight M8 screws holding the faulty bracket. WARNING Maint. 2–10 The cabinet can weigh as much as 115 kg with the hood fitted. Observe correct lifting precautions. The stacking bracket can weigh as much as 15 kg (more if CCB is contained in CCB basket). Observe the correct lifting precautions. 5. Lift the faulty stacking bracket off the cabinet. 6. Align the replacement stacking bracket onto the cabinet, and fit the eight M8 screws. Tighten to correct torque (see Overview of replacement procedures). 7. Install and commission any upper cabinet removed in step 2 as described in Installation and Configuration: (GSM-205-423) Chapter 2 and Chapter 3. 8. Refit the front cover by attaching to side lugs and pushing into position. Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Replacing a fan module Replacing a fan module Introduction to fan replacement The fan modules can be replaced while the cabinet is operational, but be aware that airflow is reduced while fans are out of service, and while door is open. This will raise equipment temperature, and could shut down the cabinet by triggering the heat sensors. View of fan modules Figure 2-5 shows a view of the two types of fan module fitted in a Horizonmacro cabinet, with reset buttons indicated. 2-FAN UNIT 4-FAN UNIT RESET BUTTONS (ONE PER FAN) SLIDE LATCH FOR MODULE REMOVAL Figure 2-5 View of fan modules Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 2–11 GSM-205-523 Replacing a fan module Identifying fan module There are three cabinet fan modules, one 4-fan unit and two identical 2-fan modules. Table 2-2 shows the three fan positions. Table 2-2 Fan positions Fan reference Type of module Cabinet position 4-fan unit Right side, underneath digital cage. 2-fan unit Middle, beneath CTUs. 2-fan unit Left side, beneath CTUs. Replacing fan modules CAUTION If the cabinet is operational, this replacement procedure should be completed without delay to minimize the duration of air cooling disruption. To replace the fan: Maint. 2–12 1. Lift the central slide latch. 2. Pull out the fan module. 3. Insert the replacement module firmly in place, ensuring the slide latch has engaged. 4. Ensure all fans are operating. Any fan not operating should be started by using the appropriate RESET button. Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Replacing a circuit breaker module (CBM) Replacing a circuit breaker module (CBM) Preconditions for CBM replacement The CBM controls power for the whole of the cabinet, apart from the PSMs. Consequently, the replacement of a CBM can only take place after the cabinet has been taken out of service and isolated, in agreement with the OMC-R. Views of CBM Figure 2-6 shows views of the CBM with circuit breaker buttons identified. BACKPLANE CONNECTOR HANDLE-BAFFLE M4 MODULE ATTACHMENT SCREWS 4A 2A CCB (0 AND 1) 7A SURF FANS 7A BPSMs (A AND B) FRONT VIEW 12 A 6 CTUs (0 TO 5) ig.281.rh Figure 2-6 Views of CBM with circuit breaker buttons identified Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 2–13 Replacing a circuit breaker module (CBM) GSM-205-523 Replacing a CBM To replace a CBM: 1. Verify that the power source isolator is switched to OFF, and locked (if possible). 2. Set the switch of each PSM to the OUTPUT DISABLE position. 3. Unscrew both CBM module attachment screws (shown in Figure 2-6), using a torxdriver. 4. Pull out module, using handle-baffle. 5. Press and release all push on/push off circuit breaker buttons of the new CBM module into the out (off) position. 6. Insert the replacement module and press firmly into place. 7. Tighten both module attachment screws to correct torque (see Overview of replacement procedures), using an M4 Torx driver. To restore power to the cabinet: 1. Switch on the external power supply to the cabinet. 2. Turn each PSM switch to the OUTPUT ENABLE position. Check that each PSM has the ACTIVE (green) light on and the ALARM (red) light off. 3. Press the CBM isolator marked FANS. Check that each fan, eight in total, is operating correctly. Any fan not started may be activated by the reset button (marked either FRONT or REAR) on the appropriate fan unit. 4. Press the CBM circuit breaker button marked BPSM A and (if redundant BPSM fitted) BPSM B. Check all associated digital module indicators operate correctly. 5. Press the CBM circuit breaker button marked SURF, and if CCBs fitted the circuit breaker buttons marked CCB0 and CCB1. 6. Press the appropriate CBM circuit breaker buttons for the CTUs fitted, and check that the LEDs for each CTU indicate correct operation. 7. Close the door to ensure correct ventilation. This completes the CBM replacement and power up sequence for a cabinet. Maint. 2–14 Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Replacing a power supply module (PSM) Replacing a power supply module (PSM) Introduction to PSM replacement There are three slots for PSMs. A single PSM can power a cabinet containing up to three CTUs therefore, a cabinet populated with six CTUs only requires two PSMs to be fully operational. The third slot can be used for an additional power supply to provide redundancy, or for the hold-up battery unit. A replacement PSM can be inserted into a vacant slot without powering down, thereby avoiding any need to take the cabinet out of service. Preconditions for PSM replacement Replacement PSM must be of appropriate type for the cabinet (+ 27 V dc, –48/60 V dc, or 100/240 V ac). CAUTION Replacement PSM must have the correct input voltage rating for the cabinet. View of PSM Figure 2-7 shows a view of the PSM with key features identified. AIR VENTS ON ENTIRE TOP AND BOTTOM PANELS GREEN LED ACTIVE RED LED ALARM OUTPUT DISABLE SWITCH M4 MODULE ATTACHMENT SCREWS PSM FRONT PANEL Figure 2-7 View of PSM with key features identified NOTE There are several manufacturers of the PSMs. All PSMs of the same type are fully compatible with each other, regardless of manufacturer. Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 2–15 Replacing a power supply module (PSM) GSM-205-523 Replacing a non-redundant PSM The following procedure should be followed if there are one or two PSMs fitted in the cabinet. To replace a non-redundant PSM: 1. Set the switch of the replacement PSM to OUTPUT DISABLE. 2. Remove the blanking assembly of spare slot, if fitted, by unscrewing the attachment screws with a torxdriver. 3. Remove the hold-up battery module, if fitted, as described in Replacing a hold-up battery module. 4. Insert the replacement PSM in resulting or spare slot, and tighten both module attachment screws to the correct torque (see Overview of replacement procedures), using a torxdriver. 5. Set the replacement PSM switch to OUTPUT ENABLE. Check that the ACTIVE LED (green) is lit. 6. Set switch of faulty PSM to OUTPUT DISABLE. The ACTIVE LED will extinguish (the ACTIVE LED may already be off if a fault has resulted in output failure of that PSM). The ALARM LED (red) will light, or if already lit due to alarm state, will stay on. 7. Unscrew the faulty PSM module attachment screws using an M4 torxdriver, and remove the module. The ALARM LED will extinguish. 8. If removed in step 3, refit hold-up battery module as described in Replacing a hold-up battery module. 9. Fit the cover plate in the vacated PSM position, if required, by tightening the attachment screws to the correct torque with a torxdriver, as stated in step 4. Replacing a redundant PSM The following procedure should be followed if there are three PSMs fitted. To replace a redundant PSM: Maint. 2–16 1. Set the switch of replacement PSM to OUTPUT DISABLE. 2. Set switch of faulty PSM to OUTPUT DISABLE. The ACTIVE (green) LED will extinguish (the ACTIVE LED may already be off, if a fault has resulted in output failure of that PSM). The ALARM LED (red) will light, or if already lit due to alarm state, will stay on. 3. Unscrew the module attachment screws by M4 torxdriver, and remove the module. The ALARM LED will extinguish. 4. Insert the replacement PSM, and tighten both module attachment screws to the correct torque (see Overview of replacement procedures), using a torxdriver 5. Set switch to OUTPUT ENABLE. Check the ACTIVE LED is lit. Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Replacing a hold-up battery module Replacing a hold-up battery module To Replace a hold-up battery module WARNING The batteries are capable of supplying high short circuit currents and as such provides a high energy hazard. To replace a hold-up battery module: 1. Verify that the enable switch of the replacement hold-up battery module is set to O. 2. Cut the cable tie that secures the jumper lead to the isolation connection access hatch. Open the access hatch by turning the fastener a quarter turn anticlockwise and lifting. 3. Fit the jumper lead between the battery spade terminals as shown in Figure 2-8. Close the access hatch and turn the fastener a quarter turn clockwise to secure. 4. Set the enable switch of the faulty hold-up battery module to O (off). The ACTIVE LED (green) will extinguish (the green LED may already be off, if a fault has resulted in output failure). The ALARM LED (red) will light, or if already lit due to alarm state, will stay on. WARNING The hold-up battery module weighs 5.9 kg. Handle with care. 5. Unscrew the module attachment screws using a torxdriver, and remove the module. The red LED will go off. 6. Insert the replacement hold-up battery module. 7. Ensure the replacement hold-up battery module is firmly in position and tighten both module attachment screws using a torxdriver. Tighten to a torque of 2.2 Nm. 8. Set the hold-up battery module enable switch to I (on). Check that the CHARGE LED (green) is lit. NOTE 9. The ACTIVE LED (green) will not light until 1.5 to 2 hours after installation. The ALARM LED (red) may also be lit if the initial battery voltage is below 19 V dc (+/–0.25 V). Remove the battery isolation jumper lead from the faulty hold-up battery module and secure it to the outside of the access hatch before transportation. Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 2–17 GSM-205-523 Replacing a hold-up battery module Figure 2-8 shows the battery hold-up with the battery isolation jumper connection shown in detail. ACCESS HATCH BATTERY SPADE CONNECTORS JUMPER LEAD Figure 2-8 Connecting battery isolation jumper lead Maint. 2–18 Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Replacing a CTU Replacing a CTU Preconditions for CTU replacement There are up to six CTUs in a cabinet. Replacing a CTU requires removal of RF transmitter power for that CTU; it is therefore advisable to perform this procedure during periods of low traffic. The OMC-R should be notified of imminent repair activity. NOTE The CTU replacement procedure is the same for all CTUs, regardless of frequency rating. View of CTU Figure 2-9 shows a view of a CTU with key features identified. BACKPLANE POWER AND SIGNAL CONNECTOR M4 MODULE ATTACHMENT SCREW Tx OUT CONNECTOR Rx A LOOPBACK TEST PORT (L) TEST INTERFACE Rx B HANDLE TTY INTERFACE CONTROL PROCESSOR RADIO STATUS LED RECESSED MANUAL RESET BUTTON (if fitted) M4 MODULE ATTACHMENT SCREW Tx STATUS LED Figure 2-9 CTU view with key features Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 2–19 GSM-205-523 Replacing a CTU Replacement procedure for CTU CAUTION An earthing wrist strap must be worn when handling CTUs. An ESP earthing connection point is provided above the leftmost PSM. Removing a faulty CTU To remove a CTU: 1. Locate the CTU to be replaced. CTUs are sequentially numbered, with CTU 0 on the right, and CTU 5 on the left, as shown in Figure 2-1. 2. Disable the CTU transmit RF power by using the shutdown_device command at the OMC-R or from a PC connected to the MCUF. NOTE 3. When the CTU has been shutdown, check the Tx STATUS LED (solid yellow) is extinguished. 4. Press and release the appropriate CTU circuit breaker button on the CBM to the out (off) position. Ensure the RADIO STATUS LED is extinguished. WARNING Ensure that RF power is OFF, before disconnecting RF cables. Severe burns may result if RF power is ON when cables are disconnected. 5. Unscrew the coaxial cable from the Tx OUT SMA connector at the top of the CTU front panel. 6. Unscrew the two CTU attachment screws using M4 Torx driver. 7. Maint. 2–20 Refer to Technical Description: BSS Command Reference (GSM-100-321) for information on usage and specific commands. WARNING The CTU weighs 5 kg. Handle with care. CAUTION Take care to avoid damage of CTU rear connectors when handling outside of the cabinet. Withdraw the CTU using the handle. Support the unit from underneath as it slides out. Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Replacing a CTU Fitting replacement CTU To fit a replacement CTU: 1. Ensure that the correct CTU push-on/push-off circuit breaker button on the CBM has been pressed to the out (off) position. 2. Ensure that the transmit RF power of the correct CTU has been locked using the shutdown_device command at the OMC-R or from a PC connected to the MCUF. 3. Insert replacement CTU module, taking care to locate the module on the guide rails. Press firmly into place. 4. Tighten both module attachment screws to the correct torque (see Overview of replacement procedures), using an M4 Torx driver. 5. Attach coax cable to appropriate Tx block or feedthrough plate for the CTU. Tighten to correct torque (see Overview of replacement procedures). NOTE The Tx cable has a 90° SMA connector at one end, and a straight SMA connector at the other end. The 90° end is designed for connection to the Tx port of a CTU. 6. Screw the coaxial cable onto the Tx OUT SMA connector at the top of the CTU front panel. Tighten to correct torque (see Overview of replacement procedures). 7. Press and release the appropriate CTU circuit breaker button on the CBM. The RADIO STATUS LED will flash green for about two minutes, and then remain lit. CAUTION If both RADIO STATUS and Tx STATUS LEDs are flashing, the bootcode is downloading into non-volatile memory for software upgrade. Power should not be removed, nor the cabinet reset, until downloading has been completed, as this will corrupt the non-volatile memory. If bootcode is corrupted, contact Motorola Customer Network Resolution Centre requesting the bootcode restoration procedure and the appropriate bootcode file. 8. Enable the CTU transmit RF power by using the ins_device command at the OMC-R or from a PC connected to the MCUF. The Tx STATUS LED (yellow) will be lit if the CTU is transmitting. 9. Notify the OMC-R of base station availability and log the maintenance activity. Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 2–21 GSM-205-523 Replacing a SURF module Replacing a SURF module Preconditions for SURF replacement The cabinet only has one SURF module, either a dual band or a single band SURF. Consequently, the replacement of a SURF module can only take place after the cabinet has been taken out of service, in agreement with the OMC-R. If a stacking bracket is fitted with a CCB basket, the CCB basket has to be removed in order to gain access to the SURF module. To remove CCB basket see Replacing a CCB. An earthing wrist strap must be worn when handling SURF modules. An ESP earthing connection point is provided above the leftmost PSM. CAUTION View of the SURF Figure 2-10 shows a single band SURF module. Where RXn appears in Figure 2-10, the n may be 850, 900, 1800 or 1900, depending on the frequency of the SURF module. RXn 2B SIX N-TYPE RECEIVE ANTENNA CONNECTIONS (2 PER DLNB EQUIVALENT) RXn 1B RXn 0B RXn 2A RXn 1A RXn 0A EXTENSION PORTS TO OTHER CABINETS FOUR M6 MODULE ATTACHMENT SCREWS HANDLE FOR MODULE REMOVAL Single band SURF GUIDE RAIL FOR INSERTION 3 CONNECTORS ON UNDERSIDE TO SURF HARNESS Figure 2-10 View of a single band SURF module NOTE Maint. 2–22 The dual band SURF replacement procedure is almost identical, with the addition of the extra two second frequency antenna connections. Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Replacing a SURF module Replacing a SURF module Removing a faulty SURF module To remove a SURF: NOTE 1. Note the RF cable connections to the SURF module to enable correct reconnection to the replacement module. WARNING 2. The procedure for replacing a faulty SURF module is the same for both single and dual band SURF variants. Before disconnecting RF cables, ensure that RF power is OFF. If RF power is ON when cables are disconnected, severe burns may result. Disable all CTU transmit RF power by using the shutdown_device command at the OMC-R or from a PC connected to the MCUF. NOTE Refer to Technical Description: BSS Command Reference (GSM-100-321) for information on usage and specific device codes. 3. When all CTUs have been shutdown, check that the Tx STATUS LED (yellow) is extinguished. 4. Press and release the CTU circuit breaker buttons on the CBM to the out (off) position. Ensure each RADIO STATUS LED is extinguished. 5. Press and release the SURF circuit breaker button on the CBM to the out (off) position. 6. Disconnect the coaxial RF cables by carefully unscrewing and pulling them out of the module sockets. Note the positions for correct replacement. 7. Using a torxdriver, unscrew the four M6 torx captive screws holding the SURF module to the top of the cabinet. 8. Using the handles, lift the SURF block from the slot. Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 2–23 GSM-205-523 Replacing a SURF module Fitting a replacement SURF module To fit a replacement SURF: 1. Transfer the protective caps on the RF connectors from the replacement module to the faulty module. 2. Insert the replacement SURF module firmly into place. Take care to avoid trapping cables as the module is seated. 3. Tighten the four captive M6 torx screws to correct torque (see Overview of replacement procedures). 4. Reconnect the coaxial RF cables to the positions noted in the removal procedure. Tighten to correct torque (see Overview of replacement procedures). 5. Reset the SURF circuit breaker button on the CBM. 6. Reset the CTU circuit breaker buttons on the CBM. Each RADIO STATUS LED will flash green for about two minutes, and then remain lit. 7. Enable the CTU transmit RF power by using the ins_device command at the OMC-R or from a PC connected to the MCUF. The Tx STATUS LED (yellow) will be lit if the CTU is transmitting. 8. Notify the OMC-R of base station availability and log the maintenance activity. The SURF module replacement is now complete. Maint. 2–24 Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Replacing a Tx block, HCU or plate Replacing a Tx block, HCU or plate Introduction to Tx block replacement WARNING Ensure that RF power is OFF, before disconnecting RF cables. Severe burns may result if RF power is ON when RF cables are disconnected. CAUTION An earthing wrist strap must be worn when handling Tx blocks. An ESP earthing connection point is provided above the leftmost PSM. There are three slots for Tx blocks in the top panel basket of a cabinet, above the CTUs. There are four types of Tx block; DCF, TDF, DDF and HCU. Replacing a Tx block requires removal of RF transmitter power for the CTU(s) that connect with the faulty Tx block. It is therefore advisable to perform this procedure during periods of low traffic. The OMC-R should be notified of imminent repair activity. If a stacking bracket is fitted, the CCB basket has to be removed in order to gain access to the Tx block modules (see Replacing a CCB ). It is important to ensure that all unused Tx Block M6 screw locations have a screw in place and tightened to correct torque (see Overview of replacement procedures). This is to ensure maximum quality of EMC and general containment. Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 2–25 GSM-205-523 Replacing a Tx block, HCU or plate Views of typical Tx block Figure 2-11 shows a typical Tx block module used in the Horizonmacro indoor cabinet. 7/16 CONNECTOR TO ANTENNA N-TYPE CONNECTOR TO SURF HOLE FOR TOP PANEL BASKET ATTACHMENT ISOMETRIC VIEW SMA Tx CONNECTORS FROM CTUs. N-TYPE CONNECTOR TO SURF 7/16 CONNECTOR TO ANTENNA SIDE VIEW SMA Tx CONNECTORS FROM CTUs. Figure 2-11 Views of typical Tx block Maint. 2–26 Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Replacing a Tx block, HCU or plate Replacing a Tx block Removing a faulty Tx block To remove a Tx block: 1. Locate the faulty Tx block, and note the RF cable connections to enable correct reconnection to the replacement module. WARNING 2. Ensure that all CTUs associated with the faulty Tx block are identified (for example inputs to an HCU or feedthrough plate connected to a DDF). Identify the CTUs that make Tx connections to the underside of the faulty Tx block (plus any CTUs connected to the third Tx connector on top of a DDF). See Table 2-3. Table 2-3 Connectors for each type of Tx block module Tx block SMA from transceiver TX 7/16 Rx/Tx to antenna N-type Rx to SURF DCF 2 (beneath Tx block) TDF (including dual band) 2 (beneath Tx block) DDF 3 (2 beneath Tx block) (1 on top of Tx block from HCU) HCU 1 to next Tx block 3. Disable each CTU transmit RF power by using the shutdown_device command at the OMC-R or from a PC connected to the MCUF. Refer to Technical Description: BSS Command Reference (GSM–100–321) for information on usage and specific device codes. 4. When each CTU has been shutdown, check that the Tx status LED (yellow) is extinguished. 5. Press and release each CTU circuit breaker button on the CBM to the out (off) position. Ensure each RADIO STATUS LED is extinguished. WARNING Ensure that RF power is OFF, before disconnecting RF cables. Severe burns may result if RF power is ON when RF cables are disconnected. 6. Disconnect all coaxial RF cables by carefully unscrewing and pulling them out of the Tx block sockets. Note the positions for correct replacement. 7. Using a Torx driver, unscrew and retain the two M6 torx screws holding the Tx block to the top of the cabinet. WARNING 8. Tx blocks can weigh as much as 5 kg. Handle with care. Using the handles, lift the Tx block from the basket. Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 2–27 GSM-205-523 Replacing a Tx block, HCU or plate Fitting a replacement Tx block To install a replacement Tx block: 1. Transfer the protective caps on the RF connectors from the replacement Tx block to the faulty Tx block. 2. Carefully insert the replacement Tx block into its basket location on the top panel, adjusting alignment for retaining screws. Take care to avoid trapping cables as the Tx block is seated. 3. Fit the two M6 torx screws to hold the Tx block to the top of the cabinet. Tighten to correct torque (see Overview of replacement procedures). 4. Reconnect the coaxial RF cables to the positions noted in the removal procedure. Tighten to correct torque (see Overview of replacement procedures). NOTE Ensure all unused SMA inputs to DCF, DDF and HCU modules are fitted with 50 ohm load terminations. 5. Reset the appropriate CTU circuit breaker buttons on the CBM. Each RADIO STATUS LED will flash green for about two minutes, and then remain lit. 6. Enable the CTU transmit RF power by using the ins_device command at the OMC-R or from a PC connected to the MCUF. The Tx STATUS LED (yellow) will be lit if the CTU is transmitting. 7. Notify the OMC-R of base station availability and log the maintenance activity. Blanking plate, feedthrough plate or HCU replacement The procedure for plates is the same as for Tx blocks, but the plates are held by six M4 screws in the base of the Tx block basket. The two M6 Tx block screw locations are not used for plate attachment. CAUTION Maint. 2–28 Unused Tx block locations must be covered with a blanking plate, with all screws fitted and tightened to the correct torque (see Overview of replacement procedures) to ensure correct airflow and EMC shielding. Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Replacing a CCB Replacing a CCB Overview of CCB replacement CCBs, or their associated CCB control boards, can be individually replaced. It is assumed that the OMC-R has identified which item requires replacement. CCB block 0 is the right most block looking from the front, as shown in Figure 2-12, and is the main CCB, with master CCB control board. CCB block 1 is the extension CCB, with an optional redundant CCB control board. The replacement of CCBs can only take place after the cabinet has been taken out of service, in agreement with the OMC-R. View of CCBs in stacking bracket Figure 2-12 shows the CCBs located in stacking bracket (cabinet not shown). CCB0 CCB1 CCB CONTROL BOARD (MASTER) CCB BASKET BAR CCB CONTROL BOARD (REDUNDANT) CAPTIVE SCREWS ON CCB BASKET CAPTIVE SCREW ON BAR ig.336.rh Figure 2-12 CCBs in installed position with CCB basket bar attached Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 2–29 GSM-205-523 Replacing a CCB Removing CCBs and CCB control boards WARNING Before disconnecting RF cables, ensure that the RF power is OFF by turning cabinet PSMs off. If RF power is ON when cables are disconnected, severe burns may result. The removal off CCBs is accomplished in two stages: Removing the CCB basket from the stacking bracket. Separating CCBs from CCB basket. Removing the CCB basket from the stacking bracket To remove the CCB basket: 1. Close cabinet down by turning off PSMs. 2. Remove the stacking bracket front cover by applying gentle pressure to the outer edges, while easing the cover up and pulling it away from the bracket. 3. Disconnect power cable from each CCB and from single connector (marked CCB) on Interface panel. CAUTION Do not detach CCB basket bar unless basket is to be immediately removed. 4. Loosen the three captive screws attaching CCB basket bar to basket and the two captive screws securing CCB basket bar to the sides of the stacking bracket. Remove the bar 5. Disconnect the six N-type to N-type RF cables from the CCB inputs, and leave draped over the front of the cabinet. Note the locations for correct replacement. 6. Slide basket part way out of the stacking bracket, and disconnect antennas to CCBs. 7. Remove the CCB basket, complete with CCBs, from stacking bracket. Separating CCBs from the CCB basket To separate CCBs from CCB basket: 1. Place the CCB basket, complete with CCBs, onto a flat surface. 2. Disconnect and remove the phasing lead between CCB control boards. 3. Remove the four M4 screws securing each control board cover, and remove the CCB control boards. 4. Remove the six screws securing each CCB to the basket, (four M6 screws on the front and two M8 screws at the back). 5. Remove the CCBs from the basket The CCBs have now been removed, ready for replacement CCBs. Maint. 2–30 Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Replacing a CCB Fitting replacement CCBs and CCB control boards Follow these procedures to fit replacement CCBs. Fitting CCBs into the basket 1. Place CCB basket onto flat surface. 2. Place the CCBs into the basket and secure with four M6 screws on the front and two M8 screws at the back. Tighten to correct torque (see Overview of replacement procedures). 3. Insert each CCB control board, then securing cover with four M4 screws. Tighten to correct torque (see Overview of replacement procedures). 4. Connect phasing lead between CCB control boards. Fitting the basket to the stacking bracket 1. Ensure N-type cables are connected to the feedthrough plates and draped over the front of the cabinet. 2. Slide the basket part way into the stacking bracket, and connect antennas to the CCBs. 3. Slide the CCB basket fully home. 4. Connect the six N-type to N-type RF cables from the feedthrough plates to the CCB inputs. Connect to the positions noted in the removal procedure. 5. Attach the CCB basket bar to the sides of the stacking bracket using the two captive screws. The bar is then directly underneath the basket captive screws. 6. Attach the CCB basket bar to the basket with the three captive screws on the basket. 7. Connect the power cable to each CCB from the single connector (marked CCB) on the Interface panel. 8. Refit the front cover onto the stacking bracket, pushing it in so that it can drop into position on the side lugs. The CCBs are now replaced and ready for power up of the cabinet. Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 2–31 GSM-205-523 Digital module replacement (MCUF, NIU, FMUX, BPSM, Alarm) Digital module replacement (MCUF, NIU, FMUX, BPSM, Alarm) Introduction to digital module replacement CAUTION MCUF removal during flash memory programming may result in bootcode corruption. This is only repairable by returning the MCUF to Motorola. For this reason, the MCUF should not be removed while the code load is taking place, indicated by a flashing LED. A faulty master MCUF, FMUX or BPSM will cause a redundant module (if fitted) to take over until the faulty module is replaced. Faulty MCUF, FMUX and BPSM modules can be hot swapped without harm to the module or effect on normal operation, provided the equivalent redundant module has taken over. Removal of a faulty digital module that has not had its function taken over by a redundant module, and is still partially functional, will affect service. Inform the OMC-R before replacing out such modules. Diagram of digital modules Figure 2-13 shows the location of modules within the digital module shelf. MCUF B DIGITAL MODULE SHELF FMUX NIU B0 NIU B1 BPSM REDUNDANT (B) ALARM MODULE MCUF A FMUX NIU A0 NIU A1 BPSM MASTER (A) ig.322.rh Figure 2-13 Digital and BPSM module locations, including optional redundancy Maint. 2–32 Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Digital module replacement (MCUF, NIU, FMUX, BPSM, Alarm) Replacing digital modules Removing a faulty digital module To remove a digital module: WARNING There is a possibility of laser radiation when fibre optic cables are disconnected. Do not look directly into cables with or without the use of any optical aids. Radiation can come from either the data in/out connectors or unterminated fibre optic cables connected to data in/out connectors. CAUTION An earthing wrist strap must be worn when handling digital modules. An ESP earthing connection point is provided above the leftmost PSM. 1. If the faulty digital module is still partially functional, due to no redundancy option, inform the OMC-R before proceeding. 2. Locate the faulty module, as shown in Figure 2-13. 3. Note location of any fibre optic cable connections to the module, (MCUF or FMUX modules only), to enable correct reconnection to the replacement module. 4. Disconnect each fibre optic cable by gently pushing the knurled connector in and rotating it through a quarter-turn anticlockwise to disengage, then withdraw the cable carefully. NOTE It is advisable to protect the tips of the fibre optic cables with a protective cover and secure the cables to one side. 5. Unseat the module by gripping the upper and lower pair of ejectors between the thumb and first finger of each hand, then gently squeeze and pull on the ejectors until the module unclips at the top and bottom of the front panel and unplugs from the rear connector. 6. Carefully slide the module from its location and place it in an anti-static storage container. Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 2–33 Digital module replacement (MCUF, NIU, FMUX, BPSM, Alarm) GSM-205-523 Fitting replacement digital module To install a replacement digital module: 1. Remove the replacement module from the antistatic storage container. In the case of the NIU, ensure it is of the correct type (E1 or T1). 2. Slide the module into the guide rails and push firmly into place. The ejectors will audibly click into place as confirmation of correct insertion. 3. Connect any fibre optic cables by inserting the connector and rotating a quarter-turn clockwise to engage. NOTE 4. Maint. 2–34 Ensure fibre optic cables are correctly connected to the locations noted during module removal. Ensure appropriate LEDs indicate correct operation. CAUTION When the two LEDs of the MCUF, are flashing, the boot code is downloading into non-volatile memory for software upgrade. Power should not be removed, nor the cabinet reset, until downloading has been completed, as this will corrupt the non-volatile memory. If the boot code is corrupted, contact Motorola Customer Network Resolution Centre requesting the boot code restoration procedure and the appropriate boot code file. NOTE Following an NIU switch on or reboot, both red and green LEDs are initially lit. After approximately 20 seconds, the red LED will extinguish, indicating normal condition. This waiting period may be extended to 50 seconds after rebooting due to a code download. 5. When fitting a redundant MCUF refer to Redundant MCUF firmware compatibility for details of further checks required. 6. Notify the OMC-R of base station availability and log the maintenance activity. Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Redundant MCUF firmware compatibility Redundant MCUF firmware compatibility Overview of MCUF firmware compatibility In many installations a redundant MCUF is fitted and configured to assume control in the event of a failure of the master MCUF. Under normal circumstances, the redundant MCUF accepts code downloads from the master MCUF and so remains updated and available for use. If the redundant MCUF is replaced with a module containing firmware which is incompatible with the master MCUF firmware, then the communicating link between MCUFs will not be established. The redundant MCUF will therefore not be updated and will not be available to take over when required. Checking MCUF firmware compatibility To check firmware compatibility between MCUFs, check the state of the base transceiver processor (BTP) within each MCUF as follows: 1. Connect a PC to the TTY connection on the master MCUF. 2. At the CUST MMI prompt, enter: state btp * * Where is the site number. The status of both BTPs will be displayed as follows: BTP 0 0 0 B–U NO REASON BTP 1 0 0 E–U NO REASON BTP 0 0 0 B–U NO REASON BTP 1 0 0 D–U No Redundant Link or, If No Redundant Link is indicated then the master MCUF is not in communication with the redundant MCUF and firmware incompatibility may be assumed. Refer to Updating redundant MCUF firmware. Updating redundant MCUF firmware The following procedure to update firmware in the redundant MCUF requires a PCMCIA card containing current network configuration data. The procedure assumes that the PCMCIA card is already in the master MCUF. NOTE No call processing can take place during the MCUF firmware update process. The entire process should take approximately one hour. Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 2–35 Redundant MCUF firmware compatibility GSM-205-523 Site preparation To prepare for the firmware update the site must first be taken out-of-service as follows: 1. Connect a PC to the TTY connection on the master MCUF. 2. At the CUST MMI prompt, disable all CTUs in turn by typing: shutdown_device dri * * * Where is the site number, * * * is the DRI identifier and is the time delay before shutdown occurs. 3. Confirm this action by observing each CTU Tx status LED, which should extinguish shortly after issuing the shutdown command. 4. Disconnect the 2.048 Mbit/s link Redundant MCUF firmware update procedure The following procedure describes how to update redundant MCUF firmware by placing the redundant MCUF into the master position and downloading code from a PCMCIA card. 1. Remove the uploaded PCMCIA card from the master MCUF, and ensure that write protect is switched to OFF. 2. Remove both MCUFs. Insert the PCMCIA card into the original redundant MCUF then insert this MCUF into the master position. 3. Connect a PC to the TTY connection on the MCUF front panel. 4. At the MMI-ROM prompt, type: burn This will flash object 8, the MCUF boot object, from the PCMCIA card onto the MCUF card. The flash download takes approximately 30 seconds, then the MCUF will reset. 5. At the MMI ROM prompt, type: set_site Where is the site number. The MCUF now carries out a system initialization using data from the PCMCIA card. After a short wait the screen displays: Initialization complete. All commands accepted. The MCUF firmware update is complete and both MCUFs now hold identical firmware. The MCUF originally removed from the master position may now be used in the redundant position. 6. Insert the original master MCUF into the redundant position. The redundant MCUF now requires a 15 minute sync warm up period, followed by a further delay of four minutes while the two MCUFs achieve phase lock. Once phase lock is achieved the master MCUF immediately begins codeloading to the redundant MCUF. Codeloading takes a further 15 minutes. The process is complete when the following message is displayed on screen: Redundant MSW is INS <*><*><*> NEW STANDBY Switch CONFIGURED <*><*><*> Maint. 2–36 Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-523 Redundant MCUF firmware compatibility 7. To confirm correct MCUF status, at the CUST MMI prompt, enter: state btp * * Where is the site number. The status of both BTPs will be displayed as follows: BTP 0 0 0 B–U NO REASON BTP 1 0 0 E–U NO REASON Where B–U is busy unlocked (master) and E-U is enabled unlocked (redundant). 8. Reconnect the 2.048 Mbit/s link. NOTE There is no need to unlock the CTUs as these are automatically unlocked during the initialization procedure. NOTE If a PCMCIA card is not available then the firmware in the redundant MCUF may be updated by removing the master MCUF and placing the redundant MCUF in the master position. Code download from the BSC will ensure the newly installed MCUF is fully updated. This procedure however is likely to take up to 30 minutes longer than the procedure involving a PCMCIA card, resulting in a longer out of service time for the BTS. Maintenance Information: Horizonmacro indoor 31st Oct 01 68P02902W09-B CONTROLLED INTRODUCTION Maint. 2–37 GSM-205-523 Redundant MCUF firmware compatibility Testing MCUF redundancy The following procedure tests MCUF redundancy by forcing the master and redundant MCUFs to swap roles. The commands refer to the base transceiver processors (BTPs) within each MCUF. 1. Connect a PC to the TTY connection on the master MCUF. 2. At the CUST MMI prompt, type: state btp * * Where is the site number. The status of both BTPs will be displayed as follows: BTP 0 0 0 B–U NO REASON BTP 1 0 0 E–U NO REASON Where B–U is busy unlocked (master) and E-U is enabled unlocked (redundant). 3. At the CUST MMI prompt type: swap_devices btp 0 0 0 btp 1 0 0 Where is the site number, btp 0 0 0 is the master MCUF and btp 1 0 0 is the redundant MCUF. This command will swap MCUF roles by forcing: the redundant MCUF into a busy state , and making it master. the master MCUF into an enabled state, and making it redundant. 4. At the CUST MMI prompt, confirm the swap by typing: state btp * * Where is the site number. The status of both BTPs will now show changed roles: BTP 0 0 0 E–U NO REASON BTP 1 0 0 B–U NO REASON 5. Make test calls on the site to verify the new master MCUF. 6. At the CUST MMI prompt type, swap the MCUFs back to their original states by typing: swap_devices btp 1 0 0 btp 0 0 0 Where is the site number, btp 1 0 0 is the master MCUF and btp 0 0 0 is the redundant MCUF. 7. At the CUST MMI prompt, confirm the swap by typing: state btp * * Where is the site number. Both BTPs have now reverted to their original roles: 8. Maint. 2–38 BTP 0 0 0 B–U NO REASON BTP 1 0 0 E–U NO REASON Make test calls on the site to verify the new master MCUF. Maintenance Information: Horizonmacro indoor 68P02902W09-B CONTROLLED INTRODUCTION 31st Oct 01 CHAPTER 1 INDOOR PARTS LIST Category 623 Parts Information (Parts) Parts Information: Horizonmacro indoor 31st Oct 01 68P02902W10-B CONTROLLED INTRODUCTION GSM-205-623 ii Parts Information: Horizonmacro indoor 68P02902W10-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-623 Category 623 Parts Information (Parts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 1 Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizonmacro indoor parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to Horizonmacro indoor parts list . . . . . . . . . . . . . . . . . . . . . . . FRU items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of cabinet modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spares tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of CCBs in stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCB spares table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital module and BPSM locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital module and BPSM table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of the door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Door table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indoor hood table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts Parts Parts Parts Parts Parts Parts Parts Parts Parts Parts Parts Parts Parts 1–1 1–1 1–1 1–1 1–2 1–3 1–5 1–5 1–6 1–6 1–7 1–7 1–8 1–8 Glossary of unique terms for this equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts 1–9 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts 1–9 Glossary terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts 1–9 Parts Information: Horizonmacro indoor 31st Oct 01 68P02902W10-B CONTROLLED INTRODUCTION iii GSM-205-623 iv Parts Information: Horizonmacro indoor 68P02902W10-B CONTROLLED INTRODUCTION 31st Oct 01 Chapter 1 Parts list Parts Information: Horizonmacro indoor 31st Oct 01 68P02902W10-B CONTROLLED INTRODUCTION GSM-205-623 ii Parts Information: Horizonmacro indoor 68P02902W10-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-623 Chapter 1 Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizonmacro indoor parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to Horizonmacro indoor parts list . . . . . . . . . . . . . . . . . . . . . . . FRU items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of cabinet modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spares tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View of CCBs in stacking bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCB spares table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital module and BPSM locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital module and BPSM table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of the door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Door table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagram of hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indoor hood table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts Parts Parts Parts Parts Parts Parts Parts Parts Parts Parts Parts Parts Parts 1–1 1–1 1–1 1–1 1–2 1–3 1–5 1–5 1–6 1–6 1–7 1–7 1–8 1–8 Glossary of unique terms for this equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts 1–9 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts 1–9 Glossary terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts 1–9 Parts Information: Horizonmacro indoor 31st Oct 01 68P02902W10-B CONTROLLED INTRODUCTION iii GSM-205-623 iv Parts Information: Horizonmacro indoor 68P02902W10-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-623 Horizonmacro indoor parts list Horizonmacro indoor parts list Introduction to Horizonmacro indoor parts list In the parts lists contained in this chapter, each item consists of a location number (related to the associated diagram), description, and an order number. The order number uniquely identifies the required component. Some components are used in different equipment in addition to Horizonmacro indoor. Many items are the same for Horizonmacro outdoor. Several items are the same for M-Cell6. FRU items The majority of items on the parts list are field replaceable units (FRUs). It is not intended to supply sub-units of these spares. Ordering method Contact the local Motorola office for ordering information, including cost and delivery. If an item in the parts list is marked TBA, this means that the part number for the item was not available at the time of publication of this manual. NOTE Motorola reserves the right to change the design of the product without notice. The information provided in this chapter is intended as a guide. If the customer requires the latest information, then consult the Motorola local office who will be able to check on the web and confirm the current situation. Some items, for example CCBs and PSMs, are produced by different manufacturers, and so a replacement may appear slightly different to the item it is replacing. All items bearing the same order number, regardless of manufacturer, are fully compatible. Parts Information: Horizonmacro indoor 31st Oct 01 68P02902W10-B CONTROLLED INTRODUCTION Parts 1–1 GSM-205-623 Horizonmacro indoor parts list Diagram of cabinet modules Figure 1-1 to Figure 1-5 shows the cabinet modules, including major FRUs, without door or hood/stacking bracket for clarity. FEEDTHROUGH PLATE THREE Tx BLOCKS (DCFs SHOWN AS EXAMPLE) ONE SURF (Rx) 6 INDOOR SPLIT SECTOR CABLE PAIR SIX CTUs 14 50 OHM LOAD (FITTED TO UNUSED PORT) T43/BIB 8 DIGITAL MODULE SHELF (see Figure 1-3) 13 TWO 2-FAN UNITS 12 3 x PSMs OR 2 x PSMs + HOLD-UP BATTERY MODULE 11 CIRCUIT BREAKER MODULE (CBM) 10 ONE 4-FAN UNIT EXTENSION CABINET OPTICAL FIBRE Figure 1-1 Diagram of indoor cabinet showing major FRUs Parts 1–2 Parts Information: Horizonmacro indoor 68P02902W10-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-623 Horizonmacro indoor parts list Spares tables Table 1-1 to Table 1-5 list the Horizonmacro indoor spares, available as at October 2001. Location numbers in each table refer to the associated preceding diagram. Contact the Motorola local office for an up to date list. Table 1-1 List of Horizonmacro indoor spares Location Description Order No Indoor cabinet SW1053 1900 CTU TBA 1900 SURF TBA 1900 DCF TBA 1900 DDF TBA 1900 HCU TBA 1900 TDF TBA 1800 CTU SWRG5197 1800 SURF (single band) SWRG2880 1800 SURF (dual band) TBA 1800 DCF SVLG1224 1800 DDF SVLG1225 1800 HCU SVLG1227 1800 TDF SVLG1226 900 CTU SWRF5193 900 SURF (single band) TBA 900 SURF (dual band) SWRF2879 900 DCF SVLF1224 900 DDF SVLF1225 900 HCU SVLF1227 900 TDF SVLF1226 850 CTU TBA 850 SURF TBA 850 DCF TBA 850 DDF TBA 850 HCU TBA 850 TDF TBA Dual band TDF SVLX1198 Feedthrough plate assembly SVLN1243 Indoor split sector cable pair SVKN1233 Parts Information: Horizonmacro indoor 31st Oct 01 68P02902W10-B CONTROLLED INTRODUCTION Parts 1–3 GSM-205-623 Horizonmacro indoor parts list Location Description Order No BIM/BIB SWLN4024 CIM/T43 SWLN4025 Digital module shelf (see Table 1-3) 2nd (Extension) cabinet fibre SVKN1244 3rd (Extension) cabinet fibre SVKN1245 4th (Extension) cabinet fibre SVKN1246 10 4-fan unit SWHN5790 11 CBM SWHN5519 12 Hold-up battery module SVPN1161 12 Indoor 27 V PSM SVPN1220 12 Indoor –48 V PSM SVPN1221 12 Indoor 240 V PSM SVPN1222 13 2-fan unit SWHN5289 14 SMA 50 ohm load SVLN1230 Indoor plinth SVLN1247 *Indoor blanks set SVLN1219 PCMCIA SWLN5239 Air filter kit (pack of 10) SVFF1209 CTU Tx cable SVKN1304 Duplexer cable SVKN1305 GPS cable SWKN8115 NOTE Parts 1–4 *These are sets of blank plates which fit PSMs, Tx blocks and CTUs. Parts Information: Horizonmacro indoor 68P02902W10-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-623 Horizonmacro indoor parts list View of CCBs in stacking bracket Figure 1-2 shows the CCBs located in the stacking bracket. CCB0 CCB1 CCB CONTROL BOARD (MASTER) CCB CONTROL CCB BOARD INSTALLATION (REDUNDANT) KIT (BASKET) ig.336.rh Figure 1-2 CCBs in installed position with CCB basket bar attached CCB spares table Table 1-2 outlines the spares for the CCBs and stacking bracket. Table 1-2 CCB and stacking bracket spares Location Description Order No 1800 CCB (Master) SVLG1241 1800 CCB (Extender) SVLG1242 900 CCB (Master) SVLF1241 900 CCB (Extender) SVLF1242 CCB control board SWLN4507 CCB installation kit SWHN5927 NOTE CCBs are not currently available for the GSM850 and PCS1900 BTS variants. Parts Information: Horizonmacro indoor 31st Oct 01 68P02902W10-B CONTROLLED INTRODUCTION Parts 1–5 GSM-205-623 Horizonmacro indoor parts list Digital module and BPSM locations Figure 1-3 shows the individual digital module and microBCU power supply module (BPSM) locations. MCUF B DIGITAL MODULE SHELF FMUX NIU B0 NIU B1 BPSM REDUNDANT (B) ALARM MODULE MASTER (A) MCUF A FMUX NIU A0 NIU A1 BPSM ig.322.rh Figure 1-3 Digital module and BPSM locations Digital module and BPSM table Table 1-3 outlines the spares for the digital modules and BPSM. Table 1-3 Digital module and BPSM spares Parts 1–6 Location Description Order No Alarm module SWLN5228 Alarm module with GPS functionality SWLN8510 MCUF SWLN5227 FMUX SWLN4406 NIU-E1 SWLN4403 NIU-T1 SWLN4404 BPSM SWPN2567 Parts Information: Horizonmacro indoor 68P02902W10-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-623 Horizonmacro indoor parts list Diagram of the door Figure 1-4 shows the internal and external view of the door. INTERNAL VIEW DOOR ALARM BRACKET DOOR STOP BRACKET EXTERNAL VIEW VERTICAL AIR BAFFLE VENTILATION GRID HONEYCOMB VENTILATION TRIGGER LATCH ig.266.rh Figure 1-4 Internal and external view of the door Door table Table 1-4 outlines the door spare. Table 1-4 Door spare Location Description Order No Indoor door SWHN5556 Parts Information: Horizonmacro indoor 31st Oct 01 68P02902W10-B CONTROLLED INTRODUCTION Parts 1–7 GSM-205-623 Horizonmacro indoor parts list Diagram of hood Figure 1-5 shows a top view of the optional hood. Figure 1-5 View of the hood as seen from the front of the cabinet Indoor hood table Table 1-5 outlines the indoor hood spare. Table 1-5 Indoor hood spare Parts 1–8 Location Description Order No Indoor hood SVLN1231 Parts Information: Horizonmacro indoor 68P02902W10-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-623 Glossary of unique terms for this equipment Glossary of unique terms for this equipment Overview These glossary items have been selected as unique to this Horizonmacro product, or common only to M-Cell6. These and other GSM terms can be found in System Information: General: (GSM-100-101). Glossary terms BPSM Micro BCU Power Supply Module CBM Circuit Breaker Module CCB Cavity Combining Block CTU Compact Transceiver Unit DCF Duplexed Combining bandpass Filter DDF Dual-stage Duplexed combining Filter FMUX Fibre optic Multiplexer HCU Hybrid Combining Unit HPD High Powered Duplexer MCUF Main Control Unit with dual FMUX NIU Network Interface Unit SURF Sectorized Universal Receiver Front-end TDF Twin Duplexed Filter Parts Information: Horizonmacro indoor 31st Oct 01 68P02902W10-B CONTROLLED INTRODUCTION Parts 1–9 Glossary of unique terms for this equipment Parts 1–10 Parts Information: Horizonmacro indoor 68P02902W10-B CONTROLLED INTRODUCTION GSM-205-623 31st Oct 01 Index Service Manual: Horizonmacro indoor 31st Oct 01 68P02902W06-B CONTROLLED INTRODUCTION I–1 GSM-205-020 I–2 Service Manual: Horizonmacro indoor 68P02902W06-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-020 BDM port, MCUF, Tech. 6–7 Symbols + 27 V dc, connection procedure, Inst. 2–56 – 48/60 V dc, connection procedure, Inst. 2–57 BIB, pinouts, Inst. 2–50 BIM, pinouts, Inst. 2–50 Blanking plate replacement, Maint. 2–28 Tx block screws, Tech. 5–31 Numbers Boot code download, Tech. 6–8 CTU status LEDs, Tech. 5–9 2.048 Mbit/s lines testing, Inst. 2–3 transient protection, Inst. 2–21 BPSM dc power outputs, Tech. 4–13 LED display, Tech. 4–13 locations, Tech. 6–1 replacement, Maint. 2–32 7/16 connector, when used, Inst. 2–23 BTS architectures, Horizonmacro and M–Cell6, Inst. 3–2 AC power, connection, Inst. 2–60 AC supply, cable colour coding, Inst. 2–55 Acronyms, main cabinet equipment, Tech. 1–2 Alarm module display, Tech. 6–26 extension cabinet, Tech. 6–25 functionality, Tech. 6–25 overview, Tech. 6–24 replacement, Maint. 2–32 replacement alarm, Tech. 6–25 view, Tech. 6–24 Cabinet Delivery and unpacking, Inst. 2–4 dimensions, Tech. 1–16, Inst. 1–11 installing on plinth, Inst. 2–9 installing on stacking bracket, Inst. 2–14 lifting, Inst. 2–15, Inst. 5–3 eyebolts, Inst. 2–14 power down, Inst. 4–7 weight, Tech. 1–13 Alarms extension cabinets, Tech. 6–25 PSM, Tech. 4–4 Cable routeing, Inst. 2–54 Anchor bolts, torque values, Tech. 1–13, Inst. 1–8 Attachment screws, CBIA, Maint. 2–4 Cabling, power and earth, Inst. 2–54 Cage backplane, Tech. 2–7 replacement, Maint. 2–4 CAL port, MCUF, Tech. 6–7 CBIA attachment screws, Maint. 2–4 interface panel, Tech. 2–11 overview, Tech. 2–7 replacement, Maint. 2–4 Backplane cage, Tech. 2–7 function, Tech. 2–10 harness, Tech. 2–8 replacement, Maint. 2–4 Baseband hopping, Tech. 5–22 Battery backup, hold–up module, optional BBS, Tech. 1–12 CBM front panel diagram, Tech. 4–10 operation, Tech. 4–11 overview, Tech. 4–10 replacement, Maint. 2–13 Service Manual: Horizonmacro indoor 31st Oct 01 68P02902W06-B CONTROLLED INTRODUCTION I–3 GSM-205-020 CCB control board, Tech. 5–46 functional diagram, Tech. 5–49 identification CCB0 and CCB1, Maint. 2–29 TCB0 and TCB1, Maint. 2–29 installation overview, Inst. 2–18 installation view, Inst. 2–20 installing, Inst. 2–19 overview, Tech. 5–46 removal for decommissioning, Inst. 5–6 replacement, Maint. 2–29 View of DCS1800 CCBs, Inst. 2–18 CCB basket, description, Tech. 2–14 CTU allotted slot need, Inst. 2–6 description, Tech. 5–8 front panel, Tech. 5–11 LED status indicators, Tech. 5–9 power output, Tech. 5–8 replacement, Maint. 2–19 Rx function, Tech. 5–13 Rx functions, Tech. 5–2 testing Rx circuitry, Tech. 5–7 TTY adapter, Inst. 4–1 Tx connector, Tech. 5–13 Tx function, Tech. 5–14 Tx functions, Tech. 5–3 variants, Tech. 5–4 CCB connector, pinouts, Inst. 2–49 CCB control board, removal, Maint. 2–30 CIM, pinouts, Inst. 2–51 DC power, connection, Inst. 2–59 CIM/BIM, (T43/BIB), Tech. 6–20 Debug port, MCUF, Tech. 6–7 Decommissioning cable disconnection, Inst. 5–2 CCBs, Inst. 5–6 removal of floor mounted cabinets, Inst. 5–8 upper cabinet in stacked configuration, Inst. 5–4 Circuit breaker module operation, Tech. 4–11 overview, Tech. 4–10 Cleaning, filter, Maint. 1–5 Clearance, cabinet positioning, Tech. 1–16, Inst. 1–11 Delivery and unpacking, Inst. 2–4 Commissioning overview, Inst. 4–1 test equipment, Inst. 4–2 Diagram, interface panel, Inst. 2–47 Component identification, main cabinet, Tech. 1–3 Configuration, Site optimization, Inst. 4–9 Connecting power ac, Inst. 2–60 dc, Inst. 2–59 Connectors Fibre optic extension, Inst. 2–47 torque values, Tech. 1–13 transceiver, Tech. 5–11 I–4 Digital boards power supply, Tech. 4–12 replacement, Maint. 2–32 Digital modules locations, Tech. 6–1 overview, Tech. 6–1 redundancy, Tech. 6–1 Dimensions cabinet, Tech. 1–12 indoor cabinet, Tech. 1–16, Inst. 1–11 site for cabinet, Tech. 1–16, Inst. 1–11 Connection procedure + 27 V dc, Inst. 2–56 – 48/60 V dc, Inst. 2–57 Control board, CCB, Tech. 5–46 Delivery, modules, Inst. 2–5 Door locking angles, Maint. 1–3 operation, Maint. 1–3 replacement, Maint. 2–5 Door lock, replacement, Maint. 2–4 Door sensor, replacement, Maint. 2–4 Service Manual: Horizonmacro indoor 68P02902W06-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-020 Duplexing, Tech. 5–3 E1 NIU, Tech. 6–19 E1/T1, testing, Inst. 2–3 E1/T1 lines, transient protection, Inst. 2–21 Earth, cabling, Inst. 2–54 Earth handling protection, ESP point, Inst. 2–55 Earthing, site, Inst. 2–21 Earthing points, cabinet, Inst. 2–55 EMC, containment, Maint. 2–28 Equipment, delivery, Inst. 2–5 ESP, connection point, Inst. 2–55 Extension cabinets, alarm transmission, Tech. 6–25 External alarm connector, pinouts, Inst. 2–48 FMUX fibre optic connections, MCUF, Tech. 6–7 Forms Completion/inspection sample, Inst. 4–13 connection sample, Inst. 4–11 Frequency band characteristics, Tech. 1–14 Frequency hopping, description, Tech. 5–20 FRU blanking plate, Maint. 2–28 CBM, Maint. 2–13 CTU, Maint. 2–19 digital boards, Maint. 2–32 door, Maint. 2–5 fan, Maint. 2–11 feedthrough plate, Maint. 2–28 HCU, Maint. 2–28 hood, Maint. 2–8 PSM, Maint. 2–15 stacking bracket, Maint. 2–9 SURF, Maint. 2–22 Tx block, Maint. 2–25 FRUs, assumed procedures, Maint. 1–3 External alarms, shorting plug, Inst. 2–48 Eyebolt attachment points, Inst. 2–14 positions, Inst. 2–15, Inst. 5–3 safety, Inst. 2–15, Inst. 5–3 GPS connector, pinouts, Inst. 2–49 Fan, replacement, Maint. 2–11 Fan module, individual fan replacement, Maint. 2–4 Fans heat control, Tech. 3–1 temperature control, Tech. 3–2 Feedthrough plate replacement, Maint. 2–28 Tx block screws, Tech. 5–31 Fibre optic extension, top panel, Tech. 2–6 Filter, removal and cleaning, Maint. 1–5 FMUX connecting extension cabinets, Tech. 6–22 function, Tech. 6–23 internal to MCUF, Tech. 6–13 overview, Tech. 6–22 replacement, Maint. 2–32 Harness backplane, Tech. 2–8 cage, replacement, Maint. 2–4 HCU, replacement, Maint. 2–28 Heat control, cabinet, PSMs, CTUs, Tech. 3–1 Heat sensors description, Tech. 3–1 replacement, Maint. 2–7 Hold–up battery module, Tech. 4–5 Hood installation, Inst. 2–10 Removal, Maint. 1–3 replacement, Maint. 2–8 to stacking bracket, change procedure, Inst. 2–10 Hybrid Combining Unit, Tx block screws, Tech. 5–31 ICS connector, pinouts, Inst. 2–53 Service Manual: Horizonmacro indoor 31st Oct 01 68P02902W06-B CONTROLLED INTRODUCTION I–5 GSM-205-020 Indoor cabinet dimensions, Tech. 1–12, Inst. 1–7 weight, Inst. 1–8 Indoor cabinet , fans, Tech. 3–2 Installation Listing of sections, Inst. 2–2 of CCB, Inst. 2–19 of upper cabinet, Inst. 2–16 overview to information, Inst. 1–1 procedures overview, Inst. 2–2 Installing, cabinet on plinth, Inst. 2–9 on stacking bracket, Inst. 2–14 Interface panel As part of CBIA, Tech. 2–11 connector pinouts, Inst. 2–48 diagram, Inst. 2–47 replacement, Maint. 2–4 Interfaces, MCUF front panel, Tech. 6–7 M–Cell6 cable gland for connection to Horizonmacro, Inst. 3–14 Horizonmacro compatibility, Tech. 1–7 Horizonmacro hardware equivalents, Inst. 3–10 Horizonmacro component comparison, Tech. 1–8 Use of MCUF as MCU, Tech. 6–4 MCUF code loading, Tech. 6–9 front panel interfaces, Tech. 6–7 front panel LEDs, Tech. 6–8 functional diagram, Tech. 6–6 GPROC functions, Tech. 6–5 link to redundant MCUF, Tech. 6–7 redundancy, Tech. 6–2 replacement, Maint. 2–32 synchronization circuit, Tech. 6–18 technical description, Tech. 6–4 Used as MCU, Tech. 6–4 view, Tech. 6–5 MCUF to PC, cable pin outs, Inst. 4–1 Modules, delivery, Inst. 2–5 LAPD encoding, Tech. 6–19 LED indicators, transceiver, Tech. 5–9 N–type connector, when used, Inst. 2–23 Lifting, eyebolt positions, Inst. 2–14 Names, main cabinet equipment, Tech. 1–2 Lightning protection, E1/T1 2.048 Mbit/s lines, Inst. 2–21 NIU block diagram, Tech. 6–17 connections to T43, Tech. 6–21 database identity, Tech. 6–14, Tech. 6–20 distance delay measurements, Tech. 6–19 front panel LEDs, Tech. 6–15 redundancy, Tech. 6–2 replacement, Maint. 2–32 reset, Tech. 6–18 TTY ports, Tech. 6–18 Loopback, RF, Tech. 5–5 Loopback test availability software, Tech. 5–7 functional diagram, Tech. 5–6 mode description, Tech. 5–7 Loopback test function, within SURF, Tech. 5–26, Tech. 5–29 Packing material, safe disposal, Inst. 2–6 M–Cell2, Use of MCUF as MCU, Tech. 6–4 I–6 Parts list, introduction, Parts 1–1 Service Manual: Horizonmacro indoor 68P02902W06-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-020 PCMCIA interface, MCUF, Tech. 6–8 Pin outs, PC to MCUF cable, Inst. 4–1 Pinouts BIB/BIM, Inst. 2–50 CCB connector, Inst. 2–49 external alarm connector, Inst. 2–48 GPS connector, Inst. 2–49 ICS connector, Inst. 2–53 interface panel connectors, Inst. 2–47 PIX connectors, Inst. 2–52 T43/CIM, Inst. 2–51 pinouts, list of tables, Inst. 2–48 PIX, outputs and inputs, Inst. 2–52 PIX connectors, pinouts, Inst. 2–52 PIX outputs, MCUF, Tech. 6–9 Plinth fitting cabinet onto, Inst. 2–9 install overview, Inst. 2–7 install procedure, Inst. 2–8 Power cabling install, Inst. 2–54 consumption, Tech. 1–10 supply requirements, Tech. 1–10 Power down, cabinet, Inst. 4–7 Power supplies, BPSM, Tech. 4–12 Power Supply Module, technical information, Tech. 4–2 Power up code load, Inst. 4–7 no code load, Inst. 4–6 PSM alarms, Tech. 4–4 front panel LEDs, Tech. 4–4 replacement, Maint. 2–15 types, Tech. 4–2 Replacement backplane, Maint. 2–4 blanking plate, Maint. 2–28 CBM, Maint. 2–13 CCB, Maint. 2–29 CCB control board, Maint. 2–30 digital boards, Maint. 2–32 door, Maint. 2–5 door sensor, Maint. 2–4 fan, Maint. 2–11 feedthrough plate, Maint. 2–28 HCU, Maint. 2–28 heat sensors, Maint. 2–7 hood, Maint. 2–8 Main cage, Maint. 2–4 PSM, Maint. 2–15 stacking bracket, Maint. 2–9 SURF, Maint. 2–22 transceiver, Maint. 2–19 Tx block, Maint. 2–25 Replacing, hood with stacking bracket, Inst. 2–10 Reporting faulty devices, Maint. 1–1 Reset button, transceiver, Tech. 5–11 Responses, CTU shutdown, Tech. 3–1 RF output power, Tech. 1–11 receive hardware, Tech. 5–2 test modes, Tech. 5–7 transmit hardware, Tech. 5–3 RF connections overview, Inst. 2–22 torque values, Tech. 1–13 RF connectors, types and when used, Inst. 2–23 RF equipment, overview, Tech. 5–1 RF loopback, purpose, Tech. 5–5 RF overview, Tech. 5–4 RF test function, functional diagram, Tech. 5–6 Sensitivity, Tech. 1–12 Sensors cabinet shut down, Tech. 3–1 fan control, Tech. 3–1 indoor temperature, Tech. 3–1 replacement, Maint. 2–7 Service Manual: Horizonmacro indoor 31st Oct 01 68P02902W06-B CONTROLLED INTRODUCTION I–7 GSM-205-020 Site, earthing, Inst. 2–21 Site preparation, overview, Inst. 1–6 Site requirements, structural, Inst. 1–11 SMA connector CTU, Tech. 5–13 when used, Inst. 2–23 T43/BIB (CIM/BIM), Tech. 6–20 Connector to NIU, Tech. 6–20 TATI, control board CCB, Tech. 5–46 TCB, set switch, Tech. 5–46 Temperature, environmental limits, Tech. 1–9 Software requirements, Tech. 1–9 Spares introduction, Parts 1–1 table, Parts 1–3, Parts 1–6, Parts 1–7, Parts 1–8 Specifications, Tech. 1–9 Stacked cabinet installation, Inst. 2–16 view, Inst. 2–17 Temperature control fan unit description, Tech. 3–2 sensors, Tech. 3–1 Test equipment, commissioning, Inst. 4–2 Testing 2.048 Mbit/s lines, Inst. 2–3 E1/T1, Inst. 2–3 Thermal dissipation, Tech. 1–11 Tools, required for installation, Inst. 1–3 Stacked cabinets, removal of upper cabinet, Inst. 5–4 Stacking bracket description, Tech. 2–14 installation, Inst. 2–10 maintenance removal, Maint. 1–3 removing, Inst. 5–7 replacement, Maint. 2–9 Structural cosiderations, Tech. 1–16 SURF installing a replacement module, Maint. 2–24 module variants, Tech. 5–24 removal procedure, Maint. 2–23 replacement, Maint. 2–22 RF test function, Tech. 5–26, Tech. 5–29 test mode, Tech. 5–7 module variants, Tech. 5–4 SURF (dual band), functional description, Tech. 5–29 SURF (single band), functional description, Tech. 5–26 SURF module, dual band capability, Tech. 5–29 Synthesizer hopping, Tech. 5–20 Top panel description, Tech. 2–6 fibre optic extension hole, Tech. 2–6 Torque values anchor bolts, Inst. 1–8 general, Tech. 1–13 Install/Commission, Inst. 1–8 Transceiver CTU description, Tech. 5–8 front panel, Tech. 5–11 replacement, Maint. 2–19 Rx function, Tech. 5–13 Tx function, Tech. 5–14 Transceiver link features, MCUF, Tech. 6–10 Transient protection 2.048 Mbit/s lines, Inst. 2–21 E1/T1 lines, Inst. 2–21 TTY adapter, CTU use, Inst. 4–1 TTY interface, MCUF, Tech. 6–7 TTY port, transceiver, Tech. 5–11 Tx block, Tech. 5–5 fitting a replacement module, Maint. 2–28 introduction, Tech. 5–31 replacement, Maint. 2–25 screw retention, Tech. 5–31 Type approval, Tech. 1–9 T1 NIU, Tech. 6–19 T43, pinouts, Inst. 2–51 I–8 Unpacking, Inst. 2–4 Service Manual: Horizonmacro indoor 68P02902W06-B CONTROLLED INTRODUCTION 31st Oct 01 GSM-205-020 VSWR test mode, Tech. 5–7 Weight, indoor cabinet, Inst. 1–8 Service Manual: Horizonmacro indoor 31st Oct 01 68P02902W06-B CONTROLLED INTRODUCTION I–9 GSM-205-020 I–10 Service Manual: Horizonmacro indoor 68P02902W06-B CONTROLLED INTRODUCTION 31st Oct 01
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