Nokia 616 User Manual To The D7ffde14 3ebb 4eb0 9391 2cf5b263924e
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Safety • Set-Up • Operation • Adjustments • Maintenance • Troubleshooting • Warranty OPERATOR’S MANUAL Hydrostatic Lawn Tractor — Model 616 IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATING EQUIPMENT. PRINTED IN U.S.A. P. O. Box 1386, KITCHENER, ONT. N2G 4J1 769-02796 1.9.07 This Operator’s Manual is an important part of your new equipment. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says. Table of Contents Slope Gauge........................................................ 3 Safe Operation Practices.................................... 4 Setting Up Your Lawn Tractor............................. 8 Operating Your Lawn Tractor............................ 12 Adjusting Your Lawn Tractor............................. 20 Maintaining Your Lawn Tractor......................... 22 Off-Season Storage / Attachments.................. 28 Safety Labels..................................................... 29 Trouble Shooting............................................... 30 Warranty............................................................. 31 Replacement Parts............................................ 32 Finding and Recording Model Number BEFORE YOU START ASSEMBLING YOUR NEW EQUIPMENT, please locate the model plate on the equipment and copy the information from it in the space provided below. You can locate the model number by looking beneath the seat. This information will be necessary to use the manufacturer’s web site and/or help from the Customer Support Department or an authorized service dealer. -ODEL .UMBER .UM£RO DE MODÞLE 888 888888 3ERIAL .UMBER .UM£RO DE S£RIE 88888888888 7()4% /54$//2 #!.!$! +)4#(%.%2 /. .' * Customer Support Please do NOT return the unit to the retailer from which it was purchased, without first contacting Customer Support. If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, you can seek help from the experts. Choose from the options below: 1. Visit www.mtdcanada.ca for many useful suggestions, click on Customer Support button. 2. Call a Customer Support Representative at 1-800-668-1238. 3. The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual, packed separately with your unit, for more information. Please have your unit’s model number and serial number ready when you call. See previous section to locate this information. You will be asked to enter the serial number in order to process your call. Use this page as a guide to determine slopes where you may not operate safely. Do not operate your lawn mower on such slopes. 1 Slope Gauge Sight and hold this level with a vertical tree... 15° Fo or a fence post or a corner of a building... ot ld alo ng d ted lin e (r e p r e sents a 15 ° s l o pe) WARNING Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn and cause serious injury. If operating a walkbehind mower on such a slope, it is extremely difficult to maintain your footing and you could slip, resulting in serious injury. Operate RIDING mowers up and down slopes, never across the face of slopes. Operate WALK-BEHIND mowers across the face of slopes, never up and down slopes. 2 Safe Operation Practices This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol, HEED ITS WARNING. WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm. DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. Children Operation 1. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them. a. Keep children out of the mowing area and in watchful care of a responsible adult other than the operator. b. Be alert and turn machine off if a child enters the area. c. Before and while backing, look behind and down for small children. d. Never carry children, even with the blade(s) shut off. They may fall off and be seriously injured or interfere with safe machine operation. e. Use extreme care when approaching blind corners, doorways, shrubs, trees or other objects that may block your vision of a child who may run into the machine. f. To avoid back-over accidents, always disengage the cutting blade(s) before shifting into Reverse. If equipped, the “Reverse Caution Mode” should not be used when children or others are around. g. Keep children away from hot or running engines. They can suffer burns from a hot muffler. h. Remove key when machine is unattended to prevent unauthorized operation. 2. Never allow children under 14 years old to operate the machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent. Safe Handling of Gasoline: 1. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately. a. Use only an approved gasoline container. b. Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling. c. When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle. d. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. e. Extinguish all cigarettes, cigars, pipes and other sources of ignition. f. Never fuel machine indoors. g. Never remove gas cap or add fuel while the engine is hot or running. Allow engine to cool at least two minutes before refueling. h. Never over fill fuel tank. Fill tank to no more than ½ inch below bottom of filler neck to allow space for fuel expansion. i. Replace gasoline cap and tighten securely. j. If gasoline is spilled, wipe it off the engine and equipment. Move unit to another area. Wait 5 minutes before starting the engine. k. To reduce fire hazards, keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris. l. Never store the machine or fuel container inside where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances. m. Allow a machine to cool at least five minutes before storing. Your Responsibility Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine. General Operation: 14. Watch for traffic when operating near or crossing roadways. This machine is not intended for use on 1. Read, understand, and follow all instructions on the any public roadway. machine and in the manual(s) before attempting to 15. Do not operate the machine while under the influassemble and operate. Keep this manual in a safe ence of alcohol or drugs. place for future and regular reference and for ordering 16. Mow only in daylight or good artificial light. replacement parts. 2. Be familiar with all controls and their proper operation. 17. Never carry passengers. 18. Disengage blade(s) before shifting into reverse. Know how to stop the machine and disengage them Back up slowly. Always look down and behind before quickly. and while backing to avoid a back-over accident. 3. Never allow children under 14 years old to operate 19. Slow down before turning. Operate the machine this machine. Children 14 years old and over should smoothly. Avoid erratic operation and excessive read and understand the operation instructions and speed. safety rules in this manual and should be trained and supervised by a parent. 20. Disengage blade(s), set parking brake, stop engine and wait until the blade(s) come to a complete stop 4. Never allow adults to operate this machine without before removing grass catcher, emptying grass, proper instruction. unclogging chute, removing any grass or debris, or 5. To help avoid blade contact or a thrown object injury, making any adjustments. keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop 21. Never leave a running machine unattended. Always turn off blade(s), place transmission in neutral, set machine if anyone enters the area. parking brake, stop engine and remove key before 6. Thoroughly inspect the area where the equipment is to dismounting. be used. Remove all stones, sticks, wire, bones, toys, 22. Use extra care when loading or unloading the and other foreign objects which could be picked up machine into a trailer or truck. This unit should not and thrown by the blade(s). Thrown objects can cause be driven up or down ramp(s), because the unit serious personal injury. could tip over, causing serious personal injury. The 7. Plan your mowing pattern to avoid discharge of unit must be pushed manually on ramp(s) to load or material toward roads, sidewalks, bystanders and the unload properly. like. Also, avoid discharging material against a wall or 23. Muffler and engine become hot and can cause a obstruction which may cause discharged material to burn. Do not touch. ricochet back toward the operator. 24. Check overhead clearances carefully before driving 8. Always wear safety glasses or safety goggles during under low hanging tree branches, wires, door openoperation and while performing an adjustment or ings etc., where the operator may be struck or pulled repair to protect your eyes. Thrown objects which from the unit, which could result in serious injury. ricochet can cause serious injury to the eyes. 9. Wear sturdy, rough-soled work shoes and close-fitting 25. Disengage all attachment clutches, depress the brake pedal completely and shift into neutral before slacks and shirts. Loose fitting clothes and jewelry attempting to start engine. can be caught in movable parts. Never operate this machine in bare feet or sandals. 26. Your machine is designed to cut normal residential grass of a height no more than 10”. Do not attempt to 10. Be aware of the mower and attachment discharge mow through unusually tall, dry grass (e.g., pasture) direction and do not point it at anyone. Do not operate or piles of dry leaves. Dry grass or leaves may the mower without the discharge cover or entire grass contact the engine exhaust and/or build up on the catcher in its proper place. mower deck presenting a potential fire hazard. 11. Do not put hands or feet near rotating parts or under 27. Use only accessories and attachments approved for the cutting deck. Contact with the blade(s) can this machine by the machine manufacturer. Read, amputate hands and feet. understand and follow all instructions provided with 12. A missing or damaged discharge cover can cause the approved accessory or attachment. blade contact or thrown object injuries. 13. Stop the blade(s) when crossing gravel drives, walks, 28. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding or roads and while not cutting grass. mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. 29. If situations occur which are not covered in this manual, use care and good judgment. Contact your customer service representative for assistance. 2 Safe Operation Practices This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol, HEED ITS WARNING. Your Responsibility Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine. 2 Safe Operation Practices This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol, HEED ITS WARNING. Slope Operation: Do Not: Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than 15 degrees as shown on the slope gauge, do not operate this unit on that area or serious injury could result. 1. Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible. 2. Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in. 3. Do not try to stabilize the machine by putting your foot on the ground. 4. Do not use a grass catcher on steep slopes. 5. Do not mow on wet grass. Reduced traction could cause sliding. 6. Do not shift to neutral and coast downhill. Over-speeding may cause the operator to lose control of the machine resulting in serious injury or death. 7. Do not tow heavy pull behind attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going down hill, the extra weight tends to push the tractor and may cause you to loose control. (e.g. tractor may speed up, braking and steering ability are reduced, attachment may jack-knife and cause tractor to overturn). Do: 1. Mow up and down slopes, not across. Exercise extreme caution when changing direction on slopes. 2. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. 3. Use slow speed. Choose a low enough speed setting so that you will not have to stop or shift while on the slope. Tires may lose traction on slopes even though the brakes are functioning properly. Always keep machine in gear when going down slopes to take advantage of engine braking action. 4. Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability. 5. Use extra care with grass catchers or other attachments. These can change the stability of the machine. 6. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury. 7. Avoid starting or stopping on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope. Towing: 1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point. 2. Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes. 3. Never allow children or others in or on towed equipment. 4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. 5. Travel slowly and allow extra distance to stop. 6. Do not shift to neutral and coast downhill. Your Responsibility Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine. Service 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Never attempt to make adjustments or repairs to the machine while the engine is running. Never run an engine indoors or in a poorly ventilated 11. Grass catcher components and the discharge area. Engine exhaust contains carbon monoxide, an cover are subject to wear and damage which could odorless, and deadly gas. expose moving parts or allow objects to be thrown. Before cleaning, repairing, or inspecting, make certain For safety protection, frequently check components the blade(s) and all moving parts have stopped. and replace immediately with original equipment Disconnect the spark plug wire and ground against the manufacturer’s (O.E.M.) parts only, listed in this engine to prevent unintended starting. manual. “Use of parts which do not meet the original Periodically check to make sure the blades come to equipment specifications may lead to improper complete stop within approximately (5) five seconds performance and compromise safety!” after operating the blade disengagement control. If the 12. Do not change the engine governor settings or blades do not stop within the this time frame, your unit over-speed the engine. The governor controls the should be serviced professionally by an authorized maximum safe operating speed of the engine. Service Dealer. 13. Maintain or replace safety and instruction labels, as Check brake operation frequently as it is subjected to necessary. wear during normal operation. Adjust and service as 14. Observe proper disposal laws and regulations for required. gas, oil, etc. to protect the environment. Check the blade(s) and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade(s) for damage (e.g., excessive wear, bent, cracked). Replace the blade(s) with the original equipment manufacturer’s (O.E.M.) blade(s) only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!” Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition. Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly. After striking a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before starting and operating. 2 Safe Operation Practices This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol, HEED ITS WARNING. Your Responsibility Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine. 3 Attaching the Battery Cables Rubber Boot NOTE: The positive battery terminal is marked Pos. (+). The negative battery terminal is marked Neg. (–). • The positive cable (heavy red wire) is secured to the positive battery terminal (+) with a hex bolt and hex nut at the factory. Make certain that the rubber boot covers the terminal to help protect it from corrosion. Retaining Rod Setting Up Your Lawn Tractor • Remove the hex bolt and wing nut from the negative cable. • Remove the black plastic cover, if present, from the negative battery terminal and attach the negative cable (heavy black wire) to the negative battery terminal (–) with the bolt and nut. Wing Nut • Make certain the retaining rod is in position over the battery, securing it in place. See Figure 3-1. Hex Bolt WARNING Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes, and other sources of ignition. NOTE: If the battery is put into service after the date shown on the battery, charge the battery as instructed in the Maintaining Your Lawn Tractor section of this manual prior to operating the tractor. Figure 3-1 Gas and Oil Fill-up The gasoline tank is located under the hood and has a capacity of either two or three gallons. Do not overfill. WARNING: Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes, and other sources of ignition. Service the engine with gasoline and oil as instructed in the separate Engine Operator/Owner Manual packed with your tractor. Read instructions carefully. NOTE: This Operators Manual covers a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. MTD LLC reserves the right to change product specifications, designs and equipment without notice and without incurring obligation. IMPORTANT: Your tractor is shipped with motor oil in the engine. However, you MUST check the oil level before operating. Be careful not to overfill. 3 Shipping Brace Removal WARNING: Make sure the riding mower’s engine is off, remove the ignition key, and set the parking brake before removing the shipping brace. Setting Up Your Lawn Tractor • Locate the shipping brace, if present, and accompanying warning tag found on the right side of the mower, between the discharge chute and the cutting deck. See Figure 3-2. • While holding the discharge chute with your left hand, remove the shipping brace with your right hand by grasping it between your thumb and index finger and rotating it clockwise. WARNING: The shipping brace, used for packaging purposes only, must be removed and discarded before operating your riding mower. Figure 3-2 WARNING Make sure the riding mower’s engine is off, remove the ignition key, and set the parking brake before removing the shipping brace. WARNING: The mowing deck is capable of throwing objects. Failure to operate the riding mower without the discharge cover in the proper operating position could result in serious personal injury and/or property damage. The shipping brace, used for packaging purposes only, must be removed and discarded before operating your riding mower. Attaching The Steering Wheel NOTE: There are two different styles of steering wheel cap. See Figure 3-3. Styles vary by model. If the steering wheel for your tractor did not come attached, the hardware for attaching it has been packed within the steering wheel, beneath the steering wheel cap. Carefully pry off the steering wheel cap and remove the hardware. Figure 3-3 1. With the wheels of the tractor pointing straight forward, place the steering wheel over the steering shaft. 2. Place the washer (with the cupped side down) over the steering shaft and secure with the hex bolt. See Figure 3-3. 3. Place the steering wheel cap over the center of the steering wheel and push downward until it “clicks” into place. The mowing deck is capable of throwing objects. Failure to operate the riding mower without the discharge cover in the proper operating position could result in serious personal injury and/or property damage. 3 Attaching The Seat Seat styles vary by tractor model and there are three different styles available: • Standard Adjustment • Quick Adjustment Setting Up Your Lawn Tractor • Knob Adjustment If the seat for your tractor did not come attached, refer to Figure 3-4, Figure 3-5, and Figure 3-6 to identify your tractor’s seat style and follow the applicable instructions below to attach it. Figure 3-4 WARNING NOTE: For shipping reasons, seats are either fastened to the tractor seat’s pivot bracket with a plastic tie, or mounted backward to the pivot bracket. In either case, free the seat from its shipping position and remove the two hex screws (or knobs, on models so equipped) from the bottom of seat before proceeding with applicable instructions below. Standard Adjustment Seat 1. Position the shoulder screws (found on the base of the seat) inside the slot openings in the seat pivot bracket. Figure 3-4. Before operating this machine, make sure the seat is engaged in the seat stop, stand behind the machine and pull back on seat until fully engaged into stop. 2. Slide the seat slightly rearward in the seat pivot bracket, lining up the rear slots in the pivot bracket with the remaining two holes in the seat’s base. 3. Select desired position for the seat, and secure with the two hex screws removed earlier. See Figure 3-4. Do not overtighten. Quick Adjustment Seat NOTE: If your seat was shipped mounted backwards on the seat pivot bracket, pull out the tab found on the seat stop and hold it open while sliding the seat off the seat pivot bracket. See Figure 3-5. NOTE: For shipping reasons, seats are either fastened to the tractor seat’s pivot bracket with a plastic tie, or mounted backward to the pivot bracket. In either case, free the seat form its shipping position and remove the two hex screws (or knobs, on models so equipped) from the bottom of seat before proceeding with applicable instructions. Figure 3-5 1. Line up the plastic seat spacers with the slots in seat pivot bracket. 2. Slide seat in until front seat spacer engages the seat stop. See Figure 3-5. WARNING: Before operating this machine, make sure the seat is engaged in the seat stop, stand behind the machine and pull back on seat until fully engaged into stop. Knob Adjustment Seat 1. Position the shoulder screws (found on the base of the seat) inside the slot openings in the seat pivot bracket. Figure 3-6. 2. Slide the seat slightly rearward in the seat pivot bracket, lining up the rear slots in the pivot bracket with the remaining two holes in the seat’s base. Figure 3-6 3. Select desired position for the seat, and secure with the two knobs removed earlier. See Figure 3-6. 10 3 Identifying the Mulch Plug (if so equipped) On tractor models so equipped, a mulch plug can either be found within the cutting deck’s discharge opening or packed separately with your unit. Setting Up Your Lawn Tractor NOTE: Refer to Mulching on page 19 for more detailed information. If you’d prefer to operate the cutting deck without mulching, simply remove the mulch plug by unthreading the plastic wing nut which fastens it to the cutting deck. This will allow the clippings to discharge out of the discharge opening during operation. See Figure 3-7. Tire Pressure WARNING: Maximum tire pressure under any circumstances is 30 psi. Equal tire pressure should be maintained at all times. Figure 3-7 WARNING WARNING: Maximum tire pressure under any circumstances is 30 psi. Equal tire pressure should be maintained at all times. The tires on your unit may be over-inflated for shipping purposes. Reduce the tire pressure before operating the tractor. Recommended operating tire pressure is approximately 10 p.s.i for the rear tires & 14 p.s.i. for the front tires. Check sidewall of tire for maximum p.s.i. 11 4 Know Your Lawn Tractor Operating Your Lawn Tractor A* E B F A* G H + 1/10 P NOTE: Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator’s position. P I J C NOTE: This Operators Manual covers a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. MTD LLC reserves the right to change product specifications, designs, and equipment without notice and without incurring obligation. K L D Figure 4-1 A PTO (Blade Engage) Lever† G Cruise Control Button PTO (Blade Engage) Knob† H Ignition Switch Module B Systems Indicator Monitor/Hour Meter I Brake Pedal C Choke Knob† J Drive Pedal D Cup Holder K Deck Lift Lever E Throttle Control Lever L Seat Adjustment Lever† F Parking Brake Button († If so equipped) NOTE: Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator’s position. 12 4 Throttle Control Lever The throttle control lever is located on the right side of the tractor’s dash panel. This lever controls the speed of the engine and, on some models, when pushed all the way forward, the choke control also. When set in a given position, the throttle will maintain a uniform engine speed. See Figure 4-1. &AST 0OSITION #HOKE 0OSITION &AST 0OSITION Operating Your Lawn Tractor IMPORTANT: When operating the tractor with the cutting deck engaged, be certain that the throttle lever is always in the FAST (rabbit) position. Choke Control On some models, moving the throttle lever all the way forward activates the engine’s choke control. On all other models, the choke control can be found on the left side of the dash panel and is activated by pulling the knob outward. Activating the choke control closes the choke plate on the carburetor and aids in starting the engine. Refer to Starting The Engine in this section of the manual for detailed starting instructions. 3LOW 0OSITION 3LOW 0OSITION Figure 4-2 .ORMAL -OWING -ODE 3TOP 0OSITION 3TART 0OSITION Brake Pedal The brake pedal is located on the right front side of the tractor above the drive pedal along the running board. The brake pedal can be used for sudden stops or setting the parking brake. NOTE: The brake pedal must be fully depressed to activate the safety interlock switch when starting the tractor. Ignition Switch Module WARNING: Never leave a running machine unattended. Always disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting. To start the engine, insert the key into the ignition switch and turn clockwise to the START position. Release the key into the NORMAL MOWING MODE position once the engine has fired. To stop the engine, turn the ignition key counterclockwise to the STOP position. See Figure 4-3. Figure 4-3 WARNING Never leave a running machine unattended. Always disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting. IMPORTANT: Prior to operating the tractor, refer to both Safety Interlock Switches and Starting The Engine in this section of the manual for detailed instructions regarding the Ignition Switch Module and operating the tractor in REVERSE CAUTION MODE. Drive Pedal The drive pedal is located below the brake pedal on the right front side of the tractor along the running board. Depress the drive pedal with your right foot when the tractor shift lever is in either FORWARD or REVERSE to cause the tractor to move. Ground speed is also controlled with the drive pedal. The further down the pedal is depressed, the faster the tractor will travel. The pedal will return to its original position when it’s not depressed. IMPORTANT: Always set the parking brake when leaving the tractor unattended. 13 IMPORTANT: Prior to operating the tractor, refer to both Safety Interlock Switches and Starting The Engine in this section of the manual for detailed instructions regarding the Ignition Switch Module and operating the tractor in REVERSE CAUTION MODE. 4 Operating Your Lawn Tractor Electric PTO (Blade Engage) Knob (If Equipped) Figure 4-4 The PTO (Blade Engage) knob (or lever) must be in the disengaged (OFF) position when starting the engine, when traveling in reverse and if the operator leaves the seat. the MAINTENANCE section of this manual for the proper battery charging procedure or have the charging system checked by your service dealer. The ammeter (if so equipped) measures the electrical output of the engine’s charging system. Under normal operating conditions, with the engine at full throttle, the ammeter’s needle should measure a positive charge. The hour meter (if so equipped) operates whenever the engine is running and records the actual hours of tractor operation. Systems Indicator Monitor (If Equipped) LCD Located in the center of the tractor’s console, the systems indicator monitor records, and displays on its LCD, hours of tractor operation whenever the ignition key is rotated out of the STOP position. The Indicator Monitor will also remind the operator of maintenance intervals for changing the engine oil. The LCD will alternately flash the recorded hours, “CHG” and “OIL” for five minutes, after every 50 hours of recorded operation elapse. The maintenance interval lasts for two hours (from 50-52, 100-102, 150-152, etc.). The LCD will also flash as described above for five minutes every time the tractor’s engine has been started during this maintenance interval. Before the interval expires, change the crankcase oil level as instructed in this Operator’s Manual. To engage the power to the cutting deck or other (separately available) attachments on models equipped with an electric PTO, pull outward on the PTO (Blade Engage) knob. Push the PTO (Blade Engage) knob inward to disengage the power to the cutting deck. NOTE: The PTO (Blade Engage) knob must be in the disengaged (OFF) position when starting the engine, when traveling in reverse and if the operator leaves the seat. PTO (Blade Engage) Lever On models equipped with a manual PTO (Blade Engage), the PTO (Blade Engage) lever is located on the left side of the dashboard next to the steering wheel. Move the PTO (Blade Engage) lever forward to engage the power to the cutting deck or other (separately available) attachments; move the PTO (Blade Engage) lever rearward to disengage the power to the attachments. Brake �� If the Brake light illuminates when attempting to start the tractor’s engine, depress the brake pedal. ��� ��� 04/ ",!$% %.'!'% PTO (Blade Engage) If the PTO light illuminates when attempting to start the tractor’s engine, move PTO lever (or button) into the disengaged (OFF) position. Oil It is normal for the Oil light to illuminate while the engine is cranking during start-up, but if it illuminate’s during operation, while the engine is running, stop the tractor immediately and check the crankcase oil level as instructed in this Owner’s Manual. Battery It is normal for the Battery light to illuminate while the engine is cranking during start-up, but if it illuminate’s during operation, while the engine is running, the battery is in need of a charge or the engine’s charging system is not generating sufficient amperage. Refer to NOTE: The PTO (Blade Engage) lever must be in the disengaged (OFF) position when starting the engine, when traveling in reverse and if the operator leaves the seat. Seat Adjustment Lever (If Equipped) To adjust the seat forward or backward on units equipped with a quick-adjust seat, slide the seat adjustment lever to the left and reposition the seat to the desired position. Once a comfortable position is found, release the seat adjustment lever to lock the seat in place. Refer to the Adjusting Your Lawn Tractor section of this manual for more detailed instructions on all seat adjustments. 14 Deck Lift Lever Found on your tractor’s right fender, the deck lift lever is used to change the height of the cutting deck. To use, move the lever to the left, then place in the notch best suited for your application. Parking Brake Button • The safety interlock system prevents the engine from cranking or starting unless the parking brake is engaged, and the PTO (Blade Engage) knob (or lever) is in the disengaged (OFF) position. • The engine will automatically shut off if the operator leaves the seat before engaging the parking brake. To set the parking brake, fully depress the brake pedal and push the parking brake button in. Hold the button in while taking your foot off the brake pedal. Both the parking button and the brake pedal will then stay depressed. To release the parking brake, depress the brake pedal slightly. The parking brake button will then return to its original position. Models with Manual PTO (Blade Engage) NOTE: The parking brake must be set if the operator leaves the seat with the engine running or the engine will automatically shut off. Models with Electric PTO (Blade Engage) IMPORTANT: Always set the parking brake when leaving the tractor unattended. Cruise Control Button The cruise control button is located on the tractor dash panel to the left of the ignition switch. Push the cruise control button while traveling forward at a desired speed. While holding the button in, release pressure from the drive pedal. This will engage the cruise control and allow the tractor to remain at that speed without applying pressure to the drive pedal. Depress the brake pedal or the drive pedal to deactivate cruise control. Refer to Setting the Cruise Control later in this section the manual for detailed instructions regarding the cruise control feature. • The engine will automatically shut off if the operator leaves the tractor’s seat with the PTO (Blade Engage) lever in the engaged (ON) position, regardless of whether the parking brake is engaged. • The electric PTO (Blade Engage) clutch will automatically shut off if the operator leaves the tractor’s seat with the PTO (Blade Engage) knob in the engaged (ON) position, regardless of whether the parking brake is engaged. • With the ignition key in the NORMAL MOWING position, the electric PTO (Blade Engage) clutch will automatically shut off if the PTO (Blade Engage) knob is moved into the engaged (ON) position with the shift lever in Reverse. WARNING: Do not operate the tractor if the interlock system is malfunctioning. This system was designed for your safety and protection. Reverse Caution Mode WARNING: Use extreme caution while operating the tractor in the REVERSE CAUTION MODE. Always look down and behind before and while backing. Do not operate the tractor when children or others are around. Stop the tractor immediately if someone enters the area. Cargo Net (optional) Safety Interlock Switches This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate the tractor. Contact an authorized service dealer. Operating Your Lawn Tractor • With the ignition key in the NORMAL MOWING position, the engine will automatically shut off if the PTO (Blade Engage) lever is moved into the engaged (ON) position with the shift lever in Reverse. NOTE: Cruise control can NOT be engaged at the tractor’s fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed. Conveniently located on the tractor’s dash panel, the cargo net can be used to store personal items while operating the tractor. 4 The REVERSE CAUTION MODE position of the key switch module allows the tractor to be operated in reverse with the blades (PTO) engaged. IMPORTANT: Mowing in reverse is not recommended. To use the REVERSE CAUTION MODE: IMPORTANT: The operator MUST be seated in the tractor seat. 1. Start the engine as previously instructed on page 17 in this Operator’s Manual. 15 WARNING Do not operate the tractor if the interlock system is malfunctioning. This system was designed for your safety and protection. Use extreme caution while operating the tractor in the REVERSE CAUTION MODE. Always look down and behind before and while backing. Do not operate the tractor when children or others are around. Stop the tractor immediately if someone enters the area. 4 2EVERSE #AUTION -ODE 0OSITION 3TOP 0OSITION Keep hands and feet away from the discharge opening of the cutting deck. Do not operate the tractor if the interlock system is malfunctioning. This system was designed for your safety and protection. Use extreme caution while operating the tractor in the REVERSE CAUTION MODE. Always look down and behind before and while backing. Do not operate the tractor when children or others are around. Stop the tractor immediately if someone enters the area. AVOID SERIOUS INJURY OR DEATH • GO UP AND DOWN SLOPES, NOT ACROSS. • AVOID SUDDEN TURNS. • DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP. • IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK DOWNHILL SLOWLY. • DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND. Figure 4-5 • NEVER CARRY CHILDREN, EVEN WITH BLADES OFF. 2. Turn the key from the NORMAL MOWING (Green) position to the REVERSE CAUTION MODE (Yellow) position of the key switch module. See Figure 4-5. • LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING. • KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) IN PLACE AND WORKING. 3. Depress the REVERSE PUSH BUTTON (Orange, Triangular Button) at the top, right corner of the key switch module. The red indicator light at the top, left corner of the key switch module will be ON while activated. See Figure 4-5. • REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S). • KNOW LOCATION AND FUNCTION OF ALL CONTROLS. • BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADE(S). • BEFORE LEAVING OPERATOR’S POSITION, DISENGAGE BLADE(S), PLACE THE SHIFT LEVER IN NEUTRAL, ENGAGE BRAKE LOCK, SHUT ENGINE OFF AND REMOVE KEY. Operating Your Lawn Tractor WARNING WARNING 2EVERSE 0USH "UTTON )NDICATOR ,IGHT 3TART 0OSITION 4. Once activated (indicator light ON), the tractor can be driven in reverse with the cutting blades (PTO) engaged. 5. Always look down and behind before and while backing to make sure no children are around. 6. After resuming forward motion, return the key to the NORMAL MOWING position. IMPORTANT: The REVERSE CAUTION MODE will remain activated until: a. The key is placed in either the NORMAL MOWING position or STOP position. b. The operator leaves the seat (Models with Electric PTO ONLY). c. The operator engages the parking brake by fully depressing the brake pedal and holding it down while gently pushing the parking brake button inward (Models with Manual PTO ONLY). Engaging the Parking Brake To engage the parking brake: 1. Fully depress the brake pedal and hold it down with your foot while gently pushing the parking brake button inward. 2. Hold the parking brake button in while removing your foot from the brake pedal. READ OPERATOR’S MANUAL Setting the Cutting Height 1. Select the height position of the cutting deck by placing the deck lift lever in any of the six different cutting height notches on the right side of the fender. 2. Adjust the deck wheels so that they are between ¼-inch and ½-inch above the ground when the tractor is on a smooth, flat surface such as a driveway. WARNING: Keep hands and feet away from the discharge opening of the cutting deck. NOTE: The deck wheels are an anti-scalp feature of the deck and are not designed to support the weight of the cutting deck. Refer to Leveling the Deck on page 20 of this manual for more detailed instructions regarding various deck adjustments. Starting the Engine WARNING: Do not operate the tractor if the interlock system is malfunctioning. This system was designed for your safety and protection. 3. Once engaged, the parking brake button and the brake pedal will lock in the “down” position. To disengage the parking brake: 1. Slightly depress the brake pedal. NOTE: The parking brake must be engaged if the operator leaves the seat with the engine running or the engine will automatically shut off. 16 NOTE: Refer to the TRACTOR SET-UP on page 8 of this manual for Gasoline and Oil fill-up instructions. Drive Pedal Brake Pedal 1. Insert the tractor key into the ignition switch. 2. Place the PTO (Blade Engage) knob (or lever) in the disengaged (OFF) position. 3. Engage the tractor’s parking brake. Operating Your Lawn Tractor 4. Activate the choke control. 5. Turn the ignition key clockwise to the START position. After the engine starts, release the key. It will return to the ON position. IMPORTANT: Do NOT hold the key in the START position for longer than ten seconds at a time. Doing so may cause damage to your engine’s electric starter. 6. After the engine starts, deactivate the choke control and place the throttle control in the FAST position. NOTE: Do NOT leave the choke control on while operating the tractor. Doing so will result in a “rich” fuel mixture and cause the engine to run poorly. Stopping the Engine WARNING: If you strike a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before restarting and operating. 1. If the blades are engaged, place the PTO (Blade Engage) knob (or lever) in the disengaged (OFF) position. Reverse Forward Figure 4-6 1. Depress the brake pedal to release the parking brake and let the pedal up. 2. Move the throttle lever into the FAST (rabbit) position. IMPORTANT: Do NOT use the drive pedal to change the direction of travel when the tractor is in motion. Always bring the tractor to a complete stop before pivoting the drive pedal from forward to reverse or vice versa. 3. To travel FORWARD, slowly depress the upper portion of the drive pedal forward until the desired speed is achieved. See Figure 4-6. 4. To travel in REVERSE, check that the area behind is clear then slowly depress the lower portion of the drive pedal with the ball of your foot (NOT your heel) until the desired speed is achieved. See Figure 4-6. Driving On Slopes Refer to the SLOPE GAUGE on page 3 to help determine slopes where you may operate the tractor safely. 2. Turn the ignition key counterclockwise to the STOP position. WARNING: Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). The tractor could overturn and cause serious injury. 3. Remove the key from the ignition switch to prevent unintended starting. Driving The Tractor WARNING: Avoid sudden starts, excessive speed and sudden stops. WARNING: Do not leave the seat of the tractor without first placing the PTO (Blade Engage) knob (or lever) in the disengaged (OFF) position, depressing the brake pedal and engaging the parking brake. If leaving the tractor unattended, also turn the ignition key off and remove the key. 4 • Mow up and down slopes, NEVER across. • Exercise extreme caution when changing direction on slopes. • Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Avoid turns when driving on a slope. If a turn must be made, turn down the slope. Turning up a slope greatly increases the chance of a roll over. • Avoid stopping when driving up a slope. If it is necessary to stop while driving up a slope, start up smoothly and carefully to reduce the possibility of flipping the tractor over backward. 17 WARNING If you strike a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before restarting and operating. Avoid sudden starts, excessive speed and sudden stops. Do not leave the seat of the tractor without first placing the PTO (Blade Engage) knob (or lever) in the disengaged (OFF) position, depressing the brake pedal and engaging the parking brake. If leaving the tractor unattended, also turn the ignition key off and remove the key. 4 Operating Your Lawn Tractor Moving the Tractor Manually Your tractor’s transmission is equipped with a hydrostatic relief valve for occasions when it is necessary to move the tractor manually. Activating this valve forces the fluid in the transmission to bypass its normal route, allowing the rear tires to “freewheel.” To engage the hydrostatic relief valve, proceed as follows: • Locate the hydrostatic bypass rod in the rear of the tractor. See Figure 4-7. NOTE: Cruise control cannot be engaged at the tractor’s fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed. Disengage the cruise control using one of the following methods: • Depress the brake pedal to disengage the cruise control and stop the tractor. • Lightly depress the drive pedal. Engaging the Blades Engaging the PTO (Blade Engage) transfers power to the cutting deck or other (separately available) attachments. To engage the blades, proceed as follows: 1. Move the throttle control lever to the FAST (rabbit) position. Models with Manual PTO 2. a. Grasp the PTO (Blade Engage) lever and pivot it all the way forward into the engaged (ON) position. WARNING NOTE: Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). The tractor could overturn and cause serious injury. NOTE: To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area. Models with Electric PTO Hydrostatic Bypass Rod Figure 4-7 • Pull the hydrostatic bypass rod outward, then down, to lock it in place. NOTE: The transmission will NOT engage when the hydrostatic bypass rod is pulled out. Return the rod to its normal position prior to operating the tractor. IMPORTANT: Never attempt to move the tractor manually without first engaging the hydrostatic relief valve. Doing so will result in serious damage to the tractor’s transmission. Setting The Cruise Control NOTE: The cruise control feature should only be utilized while traveling in the forward direction. b. Pull the PTO (Blade Engage) knob outward into the engaged (ON) position. 3. Keep the throttle lever in the FAST (rabbit) position for the most efficient use of the cutting deck or other (separately available) attachments IMPORTANT: The engine (on models with a manual PTO) or electric PTO clutch (on models with an electric PTO) will automatically shut off if the PTO is engaged with the shift lever in position for reverse travel with the ignition key in the NORMAL MOWING position. Refer to Safety Interlock Switches earlier in this section. Using the Deck Lift Lever To raise the cutting deck, move the deck lift lever to the left, then place it in the notch best suited for your application. Refer to Setting The Cutting Height earlier in this section. • Slowly depress the upper portion of the drive pedal until the desired speed is achieved. • Lightly depress the cruise control button. • While continuing to hold the cruise button in, lift your foot from the drive pedal (you should feel the cruise latch engage). • Once engaged, the cruise control button and the drive pedal will lock in the “down” position, and the tractor will maintain the same forward speed. 18 Mowing Mulching (If Equipped) WARNING: To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area. The following information will be helpful when using the cutting deck with your tractor: WARNING: Plan your mowing pattern to avoid discharge of materials toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator. • Do not mow at high ground speed, especially if a mulch kit or grass collector is installed. • For best results it is recommended that the first two laps be cut with the discharge thrown towards the center. After the first two laps, reverse the direction to throw the discharge to the outside for the balance of cutting. This will give a better appearance to the lawn. • Do not cut the grass too short. Short grass invites weed growth and yellows quickly in dry weather. • Mowing should always be done with the engine at full throttle. • Under heavier conditions it may be necessary to go back over the cut area a second time to get a clean cut. Select models come equipped with a mulch kit which incorporates special blades, already standard on the tractor, in a process of recirculating grass clippings repeatedly beneath the cutting deck. The ultra-fine clippings are then forced back into the lawn where they act as a natural fertilizer. Observe the following points for the best results when mulching: • Never attempt to mulch if the lawn is damp. Wet grass tends to stick to the underside of the cutting deck preventing proper mulching of the clippings. 4 Operating Your Lawn Tractor • Do NOT attempt to mulch more than 1/3 the total height of the grass or approximately 1-1/2 inches. Doing so will cause the clippings to clump up beneath the deck and not be mulched effectively. • Maintain a slow ground speed to allow the grass clippings more time to effectively be mulched. • Always position the throttle control lever in the FAST (rabbit) position and allow it to remain there while mowing. Failing to keep the engine at full throttle places strain on the tractor’s engine and does not allow the blades to properly mulch grass. NOTE: It is not necessary to remove the discharge chute to operate the mower with the mulch kit installed. To operate the cutting deck without mulching, simply remove the mulch plug by unthreading the plastic wing nut which fastens it to the cutting deck. This will allow the clippings to discharge out the side. See Figure 3-7. Headlights • The lamps are ON whenever the ignition key is moved out of the STOP position. • The lamps turn OFF when the ignition key is moved to the STOP position. • Do NOT attempt to mow heavy brush and weeds and extremely tall grass. Your tractor is designed to mow lawns, NOT clear brush. • Keep the blades sharp and replace the blades when worn. Refer to Cutting Blades in the Maintaining Your Lawn Tractor section of this manual for proper blade sharpening instructions. 19 WARNING Plan your mowing pattern to avoid discharge of materials toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator. 5 WARNING: Never attempt to make any adjustments while the engine is running, except where specified in the operator’s manual. Leveling the Deck Adjusting Your Lawn Tractor NOTE: Check the tractor’s tire pressure before performing any deck leveling adjustments. Refer to Tires on page 24 for information regarding tire pressure. Front To Rear Loosen to lower deck Figure 5-1 WARNING Never attempt to make any adjustments while the engine is running, except where specified in the operator’s manual. Never attempt to adjust the brakes while the engine is running. Always disengage PTO, move shift lever into neutral position, stop engine and remove key to prevent unintended starting. Tighten to raise deck The front of the cutting deck is supported by a stabilizer bar that can adjusted to level the deck from front to rear. The front of the deck should be between 1/4-inch and 3/8-inch lower than the rear of the deck. Adjust if necessary as follows: 1. With the tractor parked on a firm, level surface, place the deck lift lever in the top notch (highest position) and rotate the blade nearest the discharge chute so that it is parallel with the tractor. 2. Measure the distance from the front of the blade tip to the ground and the rear of the blade tip to the ground. The first measurement taken should be between 1/4” and 3/8” less than the second measurement. Determine the approximate distance necessary for proper adjustment and proceed, if necessary, to the next step. 3. From the front of the tractor, loosen the hex lock nut on each end of the deck hanger rod, and turn away from the inner hex nuts. See Fig. 5-1. 4. Tighten the inner hex nuts front against the front hanger bracket to raise the front of the deck; loosen the hex nuts to lower the front of the deck. NOTE: Models with a 42-inch deck have only ONE jam nut, washer, and lock nut. Adjustment Gear 5. Retighten the two lock nuts against the inner hex nuts when proper adjustment is achieved. Hex Bolt Figure 5-2 Side to Side If the cutting deck appears to be mowing unevenly, a side to side adjustment can be performed. Adjust if necessary as follows: 1. With the tractor parked on a firm, level surface, place the deck lift lever in the top notch (highest position) and rotate both blades so that they are perpendicular with the tractor. 2. Measure the distance from the outside of the left blade tip to the ground and the distance from the outside of the right blade tip to the ground. Both measurements taken should be equal. If they’re not, proceed to the next step. 3. Loosen, but do NOT remove, the hex cap bolt on the left deck hanger bracket. See Fig. 5-2. 20 Steering Adjustment 4. Balance the deck by using a wrench to turn the adjustment gear (found immediately behind the hex cap bolt just loosened) clockwise/up or counterclockwise/down. The deck is properly balanced when both blade tip measurements taken earlier are equal. If the tractor turns tighter in one direction than the other, or if the ball joints are being replaced due to damage or wear, the steering drag links may need to be adjusted. Adjust the drag links so that equal lengths are threaded into the ball joint on the left and right side: 5. Retighten the hex cap bolt on the left deck hanger bracket when proper adjustment is achieved. 1. Loosen the jam nut found on the drag link at the rear of the ball joint. See Fig. 5-3. Parking Brake Adjustment WARNING: Never attempt to adjust 2. Remove hex nut on the top of ball joint. See Fig. 5-3. 3. Thread the ball joint toward the jam nut to shorten the brakes while the engine is runthe drag link. Thread the ball joint away from the jam ning. Always disengage PTO, move nut to lengthen the drag link. shift lever into neutral position, stop 4. Replace hex nut and retighten the jam nut after engine and remove key to prevent proper adjustment is achieved. unintended starting. IIf the tractor does not come to a complete stop when the brake pedal is completely depressed, or if the tractor’s rear wheels can roll with the parking brake applied, the brake is in need of adjustment. See an authorized Service Dealer to have your brakes properly adjusted. Seat Adjustment NOTE: Threading the ball joints too far onto the drag links will cause the front tires to “toe-in” too far. Proper toe-in is between 1/16” and 5/16”. Front tire toe-in can be measured as follows: 1. Place the steering wheel in position for straight ahead travel. 2. In front of the axle, measure the distance horizontally from the inside of the left rim to the inside of the right rim. Note the distance. Quick Adjust Seat (If so equipped) WARNING: Before operating this 3. Behind the axle, measure the distance horizontally machine, make sure the seat is from the inside of the left rim to the inside of the right engaged in the seat stop, stand rim. Note the distance. behind the machine and pull back on seat until fully engaged into stop. 4. The measurement taken in front of the axle should 5 Adjusting Your Lawn Tractor WARNING Before operating this machine, make sure the seat is engaged in the seat stop, stand behind the machine and pull back on seat until fully engaged into stop. be between 1/16” and 5/16” less than the measurement taken behind the axle. Adjust if necessary. • To adjust the position of the seat on models equipped with a seat adjustment lever, move the lever to the left and slide the seat forward or rearward. Refer to the Set-Up section. Make sure seat is locked into position before operating the tractor. Knob Adjustment Seat (if so equipped) To adjust the position of the seat on models so equipped, loosen the two knobs on the bottom of the seat. Refer to the Set-Up section. Slide the seat forward or backward as desired. Retighten the two knobs. Hex Nut Standard Seat (if so equipped) Drag Link To adjust the position of the seat, loosen the two hex screws on the bottom of the seat. Slide the seat forward or backward as desired. Retighten the two screws. Refer to the Set-Up section. Ball Jam Joint Nut Figure 5-3 21 NOTE: Threading the ball joints too far onto the drag links will cause the front tires to “toe-in” too far. Proper toe-in is between 1/16” and 5/16”. 6 IMPORTANT: Refer to the Engine Operator/Owner Manual packed with your unit for information regarding the quantity and proper weight of motor oil. Air Cleaner Service the pre-cleaner, if so equipped, and cartridge/air cleaner element as instructed in the Engine Operator/ Owner Manual packed with your unit. Maintaining Your Lawn Tractor Spark Plug(s) *Kohler Single Shown Figure 6-1 Engine Refer to the Engine Operator/Owner Manual for engine maintenance instructions. Check engine oil level before each use as instructed in the Engine Operator/Owner Manual packed with your unit. Follow the instructions carefully. Changing Engine Oil NOTE: Depending on the engine model found on your tractor, it may be necessary to remove the tractor’s side panel in order to replace the oil filter (if so equipped). 1. Pop open the protective cap on the end of the oil drain valve to expose the drain port. See Figure 6-1. 2. Remove the oil fill cap/ dipstick from the oil fill tube. NOTE: Depending on the engine model found on your tractor, it may be necessary to remove the tractor’s side panel in order to replace the oil filter (if so equipped). Lubrication WARNING: Before performing any maintenance or repairs, disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting. WARNING Before performing any maintenance, lubrication or repairs, disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting. The spark plug(s) should be cleaned and the gap reset once a season. Spark plug replacement is recommended at the start of each mowing season. Refer to the Engine Operator/Owner Manual for correct plug type and gap specifications. 3. Push the oil drain hose (packed with this manual) onto the oil drain port. Route the opposite end of the hose into an appropriate oil collection container with a capacity great enough to collect the used oil. WARNING: Before lubricating, repairing, or inspecting, always disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting. Engine Lubricate the engine with motor oil as instructed in the Engine Owner Manual packed with your unit. Pivot Points & Linkage Lubricate all the pivot points on the drive system, parking brake, and lift linkage at least once a season with light oil. Rear Wheels The rear wheels should be removed from the axles once a season. Lubricate the axles and the rims well with an all-purpose grease before reinstalling them. Front Axles Each end of the tractor’s front pivot bar may be equipped with a grease fitting. Lubricate with a grease gun after every 25 hours of tractor operation. Cleaning the Engine And Deck 4. After the oil has finished draining, push the oil drain valve back in, rotate it clockwise to lock the valve closed and re-cap the end of the oil drain valve to keep debris from entering the drain port. Any fuel or oil spilled on the machine should be wiped off promptly. Do NOT allow debris to accumulate around the cooling fins of the engine or on any other part of the machine. 5. Service the oil filter (if so equipped) as instructed in the separate Engine Operator/Owner Manual packed with your unit. IMPORTANT: The use of a pressure washer to clean your tractor is NOT recommended. It may cause damage to electrical components, spindles, pulleys, bearings or the engine. Perform the above steps in the opposite order after oil has finished draining. 6. Refill the engine with new motor oil as instructed in the Engine Operator/Owner Manual packed with your unit. 22 6 Deck Wash System™ (If equipped) Your tractor’s deck may be equipped with a water port on its surface as part of its deck wash system. Use the Deck Wash System™ (sold separately) to rinse grass clippings from the deck’s underside and prevent the buildup of corrosive chemicals. Complete the following steps AFTER EACH MOWING: 1. Drive the tractor to a level, clear spot on your lawn, near enough to a water sillcock (spigot) for your garden hose to reach. Maintaining Your Lawn Tractor IMPORTANT: Make certain the tractor’s discharge chute is directed AWAY from your house, garage, parked cars, etc. 2. Disengage the PTO (Blade Engage), move the shift lever into the neutral position, set the parking brake, and stop the engine. Figure 6-2 3. Thread the hose coupler (packaged with your tractor’s Operator’s Manual) onto the end of your garden hose. 4. Attach the hose coupler to the water port on your decks surface. See Figure 6-2. Hairpin Clip 5. Turn the water on. Spring 6. While sitting in the operator’s position on the tractor, re-start the engine and place the throttle lever in the FAST (rabbit) position. 7. Disengage the parking brake. 8. Move the tractor’s PTO (Blade Engage) into the ON position. PTO Cable 9. Remain in the operator’s position with the cutting deck engaged for a minimum of two minutes, allowing the underside of the cutting deck to thoroughly rinse. 10. Move the tractor’s PTO (Blade Engage) into the OFF position. 11. Turn the ignition key to the STOP position to turn the tractor’s engine off and engage the parking brake. Figure 6-3 12. Turn the water off and detach the hose coupler from the water port on your decks surface. 13. Repeat steps 4-11 on the opposite side of the cutting deck. Cutting Deck Removal To remove the cutting deck, proceed as follows: 1. Place the PTO (Blade Engage) knob (or lever) in the disengaged (OFF) position and engage the parking brake. Support Pin 2. Lower the deck by moving the deck lift lever into the bottom notch on the right fender. 3. Remove the hairpin clip that secures the PTO cable to the rear of the cutting deck. See Figure 6-3. Remove the PTO cable and accompanying spring from the cutting deck. 4. Remove the deck belt from around the tractor’s engine pulley (or electric PTO clutch, if so equipped). Figure 6-4 23 IMPORTANT: Make certain the tractor’s discharge chute is directed AWAY from your house, garage, parked cars, etc. On models with a 46inch deck, it may be necessary to remove the belt keepers from around the engine pulley, in order to remove the PTO belt. This Operators Manual covers a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. MTD LLC reserves the right to change product specifications, designs, and equipment without notice and without incurring obligation. 6 Maintaining Your Lawn Tractor NOTE: On models with a 46-inch deck, it may be necessary to remove the belt keepers from around the engine pulley, on order to remove the PTO belt. 5. Looking at the cutting deck from the left side of the tractor, locate the deck support pin on the rear left side of the deck. See Figure 6-4. 6. Pull the deck support pin outward to release the deck from the deck lift arm. connected to the correct terminals; reversing them could change the polarity and result in damage to your engine’s alternating system. Charging If the tractor has not been put into use for an extended period of time, charge the battery with an automotive-type 12-volt charger for a minimum of one hour at six amps. WARNING: Batteries give off an explosive gas while charging. Charge battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances. 7. Rotate the pin slightly toward the rear of the tractor and release the pin into the hole provided. 8. Repeat the above steps on the tractor’s right side. 9. Move the deck lift lever into the top notch on the right fender to raise deck lift arms up and out of the way. NOTE: Models with a 46-inch deck are equipped with a short cable which controls the deck spindle brake. It is necessary to unhook this cable in order to fully remove the cutting deck from the tractor. Be certain to reattach the cable when re-mounting the cutting deck. WARNING 10. Gently slide the cutting deck toward the front of the tractor allowing the hooks on the deck to release themselves from the deck stabilizer rod. Never exceed the maximum inflation pressure shown on the sidewall of the tire. 11. Gently slide the cutting deck (from the right side) out from underneath the tractor. Batteries give off an explosive gas while charging. Charge battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances. Tires WARNING: Never exceed the maximum inflation pressure shown on the sidewall of tire. The recommended operating tire pressure is: • Approximately 10 psi for the rear tires • Approximately 14 psi for the front tires Jump Starting WARNING: When removing or installing the battery, follow these instructions to prevent the screwdriver from shorting against the frame. IMPORTANT: Never jump your tractor’s dead battery with the battery of a running vehicle. 1. Connect end of one jumper cable to the positive terminal of the good battery, then the other end to the positive terminal of the dead battery. 2. Connect the other jumper cable to the negative terminal of the good battery, then to the frame of the unit with the dead battery. IMPORTANT: Refer to the tire sidewall for exact tire manufacturer’s recommended or maximum psi. Do not overinflate. Uneven tire pressure could cause the cutting deck to mow unevenly. WARNING: Failure to use this procedure could cause sparking, and the gas in either battery could explode. Battery The battery is sealed and is maintenance-free. Acid levels cannot be checked. • Always keep the battery cables and terminals clean and free of corrosive build-up. • After cleaning the battery and terminals, apply a light coat of petroleum jelly or grease to both terminals. • Always keep the rubber boot positioned over the positive terminal to prevent shorting. IMPORTANT: If removing the battery for any reason, disconnect the NEGATIVE (Black) wire from it’s terminal first, followed by the POSITIVE (Red) wire. When reinstalling the battery, always connect the POSITIVE (Red) wire to its terminal first, followed by the NEGATIVE (Black) wire. Be certain that the wires are Cleaning Clean the battery by removing it from the tractor and washing with a baking soda and water solution. If necessary, scrape the battery terminals with a wire brush to remove deposits. Coat terminals and exposed wiring with grease or petroleum jelly to prevent corrosion. Battery Failures Some common causes for battery failure are: • incorrect initial activation • undercharging • overcharging • corroded connections • freezing These failures are NOT covered by your tractor’s warranty. 24 6 Cutting Blades WARNING: Be sure to shut the engine off, remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing the cutting blade(s) for sharpening or replacement. Protect your hands by using heavy gloves or a rag to grasp the cutting blade. Maintaining Your Lawn Tractor WARNING: Periodically inspect the blade spindles for cracks or damage, especially if you strike a foreign object. Replace immediately if damaged. Figure 6-5 WARNING The blades may be removed as follows: 1. Remove the deck from beneath the tractor, (refer to Cutting Deck Removal) then gently flip the deck over to expose its underside. 2. Place a block of wood between the center deck housing baffle and the cutting blade to act as a stabilizer. See Figure 6-5. 3. Use a 15/16” wrench to remove the hex flange nut that secures the blade to the spindle assembly. See Figure 6-5. 4. To properly sharpen the cutting blades, remove equal amounts of metal from both ends of the blades along the cutting edges, parallel to the trailing edge, at a 25° to 30° angle. INCH Figure 6-6 IMPORTANT: If the cutting edge of the blade has already been sharpened to within 1-5/8” from the edge, or if any metal separation is present, replace the blades with new ones. See Figure 6-6. Fuses • It is important that each cutting blade edge be ground equally to maintain proper blade balance. • If the electrical system does not function, or your tractor’s engine will not crank, first check to be certain that the fuse has not blown. • When replacing the blade, be sure to install the blade with the side of the blade marked ‘‘Bottom’’ (or with a part number stamped in it) facing the ground when the mower is in the operating position. IMPORTANT: Use a torque wrench to tighten the blade spindle hex flange nut to between 70 foot-pounds and 90 foot-pounds. • A fuse is installed in your tractor’s wiring harness to protect the tractor’s electrical system from damage caused by excessive amperage. • It can either be found under the hood mounted behind the top of the dash panel on the support bar, or under the seat mounted to the inside of the tractor frame next to the battery tray. WARNING: Always use a fuse with the same amperage capacity for replacement. Be sure to shut the engine off, remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing the cutting blade(s) for sharpening or replacement. Protect your hands by using heavy gloves or a rag to grasp the cutting blade. Periodically inspect the blade spindles for cracks or damage, especially if you strike a foreign object. Replace immediately if damaged. Always use a fuse with the same amperage capacity for replacement. 25 6 Maintaining Your Lawn Tractor Changing the Deck Belt WARNING: Be sure to shut the engine off, remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing the belt(s). All belts on your tractor are subject to wear and should be replaced if any signs of wear are present. IMPORTANT: The V-belts found on your tractor are specially designed to engage and disengage safely. A substitute (non-OEM) V-belt can be dangerous by not disengaging completely. For a proper working machine, use factory approved belts. WARNING Be sure to shut the engine off, remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing the belt(s). To change or replace the deck belt and PTO belt on your tractor, proceed as follows: 1. Remove the belt keeper rod(s) from around the engine pulley. 2. Remove the cutting deck as instructed earlier in this section. 5. Remove the deck belt from around all pulleys, including the deck idler pulleys and the electric PTO clutch (units with electric PTO). 6. Route the new belt as shown in Fig. 6-7, 6-8, and 6-9 and retighten the deck idler pulleys. 7. Reinstall the belt guards removed earlier and remount the deck to the tractor. 8. Route the belt around the engine pulley and reinstall the belt keeper rod(s). Changing the Lower Deck Belt (46” Decks) NOTE: Several components must be removed in order to change the tractor’s lower deck belt. See an authorized Service Dealer to have your lower drive belt replaced or phone Customer Support as instructed on page 2 for information on ordering a Service Manual. Changing the Transmission Drive Belt NOTE: Several components must be removed and special tools (i.e. air/impact wrench) in order to change the tractor’s drive belt. See an authorized dealer to have your drive belts replaced. 3. Remove the belt guards by removing the self-tapping screws that fasten them to the deck. 4. Carefully loosen, but do not remove, the deck idler pulleys. Avoid the possibility of a pinching injury. Do not place your fingers on the idler spring or between the belt and a pulley while removing the belt. Figure 6-7 26 6 Maintaining Your Lawn Tractor Belt Cover Idler Pulleys Figure 6-8 46” Deck (Electric PTO) Electric PTO Clutch Idler Pulleys Figure 6-9 27 This Operators Manual covers a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. MTD LLC reserves the right to change product specifications, designs and equipment without notice and without incurring obligation. 7 Off-Season Storage / Attachments Clean and lubricate the tractor as instructed in the MAINTAINENCE section of this manual before storing for an extended period. Follow the instructions in the separate engine manual packed with your unit for proper engine care prior to storing your tractor. WARNING: Drain fuel only into an approved container outdoors, away from an open flame. Allow engine to cool. Extinguish cigarettes, cigars, pipes, and other sources of ignition prior to draining fuel. WARNING: Never store the machine or fuel container indoors where there is an open flame, spark or pilot light such as on water heater, furnace, clothes dryer or other gas appliance. Attachments & Accessories The following attachments and accessories are compatible with 600 series Lawn Tractors. See the retailer from which you purchased your tractor, an authorized Service Dealer for information regarding price and availability. NOTE: This tractor is NOT designed for use with any type of ground-engaging attachments (e.g. tiller or plow). Use of this type of equipment WILL void the tractor’s warranty. WARNING Drain fuel only into an approved container outdoors, away from an open flame. Allow engine to cool. Extinguish cigarettes, cigars, pipes, and other sources of ignition prior to draining fuel. MODEL DESCRIPTION OEM-190-032 42-inch Two-stage Snow Thrower OEM-190-116 42-inch Deck Mulch Kit OEM-190-118 46-inch Deck Mulch Kit OEM-190-180 Twin Bagger Grass Collector (for 42-inch Decks) OEM-190-182 Twin Bagger Grass Collector (for 46-inch Decks) OEM-190-218 Rear Wheel Weight Kit OEM-190-607* Deluxe Tractor Sunshade OEM-190-658 Tire Chains, 20 x 8 Tires OEM-190-679 Grille Guard (mounts on front of tractor) OEM-190-833 46-inch Front Dozer Blade 790-900-0025 Deck Wash Kit * Not compatible with tractors equipped with a Grass Collector Never store the machine or fuel container indoors where there is an open flame, spark or pilot light such as on water heater, furnace, clothes dryer or other gas appliance. 28 8 Safety Labels R R WARNING MAX 20% This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol. S3044 HEED ITS WARNING! S30296 29 Your Responsibility Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine. 9 Cause Problem Engine fails to start Trouble Shooting Engine runs erratic For repairs beyond the minor adjustments listed here, contact an authorized service dealer. Remedy 1. PTO engaged. 1. Place PTO knob (or lever) in disengaged (OFF) position. 2. Spark plug wire(s) disconnected. 2. Connect wire(s) to spark plug(s). 3. Fuel tank empty or stale fuel. 3. Fill tank with clean, fresh gasoline. 4. Choke not activated. 4. Pull out the CHOKE control (if equipped) or place the throttle control in CHOKE position. 5. Faulty spark plug. 5. Clean, adjust gap, or replace. 6. Blocked fuel line. 6. Clean fuel line or replace fuel filter, if equipped. 7. Engine flooded. 7. Crank engine with throttle in FAST position. 8. Parking brake not engaged. 8. Engage parking brake. 9. Throttle control lever not in correct starting position. 9. Place throttle lever to FAST position. 1. Unit running with CHOKE applied. 1. Push CHOKE control (if equipped) in, or move the throttle control out of the CHOKE position. 2. Spark plug wire(s) loose. 2. Connect and tighten spark plug wire(s). 3. Blocked fuel line or stale fuel. 3. Clean fuel line; fill tank with clean, fresh (less than 30 days old) gasoline. Replace fuel filter, if so equipped. 4. Vent in gas cap plugged. 4. Clear vent or replace if damaged. 5. Water or dirt in fuel system. 5. Drain fuel tank. Refill with fresh fuel. 6. Dirty air cleaner. 6. Replace air cleaner cartridge/element or clean pre-cleaner, if so equipped. Engine overheats 1. Engine oil level low. 2. Air flow restricted. 1. Fill crankcase with proper oil. 2. Clean grass clippings and debris from around the engine’s cooling fins and blower housing. Engine hesitates at high RPM 1. Spark plug(s) gap too close. 1. Remove spark plug(s) and reset the gap. Idles poorly 1. Spark plug(s) fouled, faulty, or gap too wide. 1. Replace spark plug(s). Set plug(s) gap. 2. Dirty air cleaner. 2. Replace air cleaner cartridge/element or clean pre-cleaner, if so equipped. Excessive Vibration 1. Cutting blade loose or unbalanced. 1. Tighten blade and spindle. Balance blade. 2. Damaged or bent cutting blade. 2. Replace blade. Mower will not mulch grass (If Equipped) 1. Engine speed too low. 1. Place throttle in FAST (rabbit) position. 2. Wet grass. 2. Do not mow when grass is wet; wait until later to cut. 3. Excessively high grass. 3. Mow once at a high cutting height, then mow again at desired height or make a narrower cutting path. 4. Dull blade. 1. Deck not balanced properly. 4. Sharpen or replace blade. 1. Perform side-to-side deck adjustment. 2. Dull blade. 2. Sharpen or replace blade. 3. Uneven tire pressure. 3. Check tire pressure in all four tires. Uneven cut 30 TWO YEAR SUPREME WARRANTY: For two years from date of retail purchase within Canada, MTD PRODUCTS LIMITED will, at its option, repair or replace, for the original purchaser, free of charge, any part or parts found to be defective in material or workmanship. This warranty covers units which have been operated and maintained in accordance with the owner’s instructions furnished with the unit, and which have not been subject to misuse, abuse, commercial use, neglect, accident improper maintenance or alteration. Normal wear parts or components thereof are subject to special terms as noted below in the Ninety Day Consumer Warranty clause. The engine, starter motor or component parts thereof carry separate warranties from their manufacturers. Please refer to the applicable manufacturer’s warranty policy for these items. Ninety Day Consumer Warranty on Normal Wear Parts: All normal wear part failures will be covered on this product for a period of 90 days. After 90 days but within the two year warranty period, normal wear part failures will be covered if caused by defects in material or workmanship of other component parts. Normal wear parts are defined as batteries, belts, blades, blade adaptors, grass bags, rider deck wheels, seats, tires and clutch parts (friction wheels). Full Ninety Day Warranty on Battery (if equipped): For ninety (90) days from the date of retail purchase, if any battery included with this unit proves defective in material or workmanship and our testing determines the battery will not hold a charge, MTD PRODUCTS LIMITED will replace the battery at no charge to the original purchaser. Additional Limited Thirty Day Warranty on Battery (if equipped): After ninety (90) days but within one hundred twenty (120) days from the date of purchase, MTD PRODUCTS LIMITED will replace the defective battery, for the original purchaser, for a cost of one-half (½) of the current retail price of the battery in effect at the date of return. Personal use: THE FOREGOING PARAGRAPHS CONSTITUTE THE MANUFACTURER’S ENTIRE WARRANTY WITH RESPECT TO ANY PRODUCT PURCHASED AND USED FOR PERSONAL FAMILY, HOUSEHOLD/RESIDENTIAL PURPOSES, AS DISTINGUISHED FROM COMMERCIAL USAGE. Commercial use: ALL APPLICATIONS OTHER THAN PERSONAL USE AS OUTLINED ABOVE, ARE CONSIDERED COMMERCIAL USAGE. New products purchased for commercial usage are warranted in the same manner and to the same extend EXCEPT the term of warranty will be 90 DAYS from date of purchase. How to Obtain Service: Warranty service is available, with proof of purchase, through your local MTD Authorized Service Dealer. If you do not know the dealer in your area, please write to the Service Department of MTD PRODUCTS LIMITED, P.O. BOX 1386, KITCHENER, ONTARIO N2G 4J1. The return of a complete unit will not be accepted by the factory unless prior written permission has been extended by MTD PRODUCTS LIMITED. Other Warranties: All other warranties, express or implied, including any implied warranty of merchantability is limited in its duration to that set forth in this express limited warranty. The provisions as set forth in this warranty provide the sole and exclusive remedy of MTD PRODUCTS LIMITED obligations arising from the sale of its products. MTD PRODUCTS LIMITED will not be liable for incidental or consequential loss or damage. 06.18.06 31 10 Warranty Failure to comply with suggested maintenance and lubrication specifications will void warranty. 11 Replacement Parts NOTE: Download a complete Parts Manual free of charge at www.mtdcanada.ca or phone (800) 668-1238 to purchase a Parts Manual. Be sure to have your model number and serial number ready. These can be found on the model plate located under the seat. Refer to page 2 for more information regarding locating your model and serial numbers. Automatic Lawn Tractor For parts and/or accessories refer to customer support on page 2. This Operators Manual covers a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. MTD LLC reserves the right to change product specifications, designs and equipment without notice and without incurring obligation. Drive Belt (Transmission) 754-0461 Drive Belt (Mowing Deck) 42” Deck 754-04045 Drive Belt (Mowing Deck) 46” Deck 754-04118 Deck Blade (42” Deck) two each 742-0616A Deck Blade (46” Deck) Center Blade (one ea.) 742-0612A Deck Blade (46” Deck) Outer Blades (two ea.) 742-0611A Deck Spindle (42” Deck) two each 618-04456 Deck Spindle (46” Deck) (three ea.) 618-0625 Deck Wheel 5.0 x 1.38 (two each) 734-0973 Battery 925-1707D Tire (Front) 15” x 6” x 6” Square Shoulder (w/plastic brg) 734-1731 Tire (Front) 15” x 6” x 6” Square Shoulder (w/ball brg) 734-04040 Tire (Rear) 20” x 8” x 8” Square Shoulder 734-1730 Fuel Tank Cap 951-3111 Throttle/Choke Control Cable (Kohler Single Cylinder) 746-1084 Choke Control Cable (Kohler Twin Cylinder) 746-01085A Throttle Control Cable (Kohler Twin Cylinder) 746-1086 Discharge Chute Assembly 931-1032B WARNING: If a safety feature is not functioning properly, do not use the tractor. Contact your authorized ervice dealer or call (800) 668-1238. 32
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