Norton 7540ST, 7740ST, Track Push Or Pull, Non Hold Open 80 9377 0551 020

User Manual: Norton 7540ST, 7740ST, Track Push or Pull, Non-Hold Open Installation

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Installation Instructions
ABLOY
Series 7540ST, 7740ST (Pull Side ASSA
Mounted)
Series PS7540ST, PS7740ST (Push Side Mounted)

ASSA ABLOY

Door Closers with Slide Track Installations
• With or without "DA" suffix, delayed action closing feature.
• With or without "M" suffix, Metal Cover.

CAUTION

Non Hold Open Models

An incorrectly installed or improperly
adjusted door closer can cause property
damage or personal injury. These instructions
should be followed to avoid the possibility
of misapplication or misadjustment.

Note:
For Special Applications a separate door and frame
preparation template is packed with these instructions.
Use this sheet for installation sequence and closer
adjustments only.

• Sized Door Closers 7740 have 50% power increase
capability. Closer size 2 has the weakest power,
closer size 6 has the strongest power.
• Multi-Sized Closer 7540 can be adjusted from
size 1 thru 6.

For Use on Doors with 4½" or 5" Wide Butt Hinges

Hinge Edge of Door

Installation Type

Left Hand Door-LH
Right Hand Reverse-RHR

Right Hand Door-RH
Left Hand Reverse-LHR

Hinge Edge of Door

Pull (Hinge) Side Mounted

Right Hand Door-RH
Left hand Reverse-LHR

Left Hand Door-LH
Right Hand Reverse-RHR

Push (Stop) Side Mounted
• Maximum pull side frame reveal is 1/8" (3mm).
• Minimum frame face for pull side is 1-1/8" (26.6mm).
• All components are non handed.
• The use of ball bearing hinges is recommended for the door on which the closer will be installed. Door must swing freely.
• Where severe or abusive conditions are expected a separate door stop, supplied by others, is recommended to
assist in preventing damage to the door closer, closer arm; or to the door, frame or adjacent walls.
• Door and frame must be properly reinforced, or the use of special fasteners employed, to prevent door collapse or
the mounting screws from pulling out.
• All dimensions are given in inches with corresponding metric dimensions (millimeters) in parentheses.

Copyright © 1997, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.

1

80-9377-0551-020 (05-14)

Pull Side Installation

Template
2-11/16
(68.3)

24-3/16
(614.4)

ASSA ABLOY
(2) Fastener holes
in frame for track

3/4
(19)
13/16
(20.6)

(4) Fastener holes
in door for
7786 drop plate

4-3/8
(111.1)

4
(101.6)

2-3/8
(60.3)

Notes:
• Right hand door is shown.
• Do not scale drawing.
• Minimum door width 26" (660.4mm).
• .1046 (2.7mm) minimum thickness recommended
for hollow metal door and frame reinforcement.
• From centerline of hinge to end of track 27-3/8"
(695.3mm).
• Minimum ceiling clearance for track is 1-1/8"
(26.6mm).
• Closer mounted with sex nuts requires the use of
door silencers.
• Dimensions are given in inches
(mm)
• Maximum door opening:
110°- recommended with cushion stop in track.
180°- without cushion stop.
• Use of auxiliary door stop may be required
to prevent damage to door, frame, and hinge.

3/4
(19)

6-3/4
(171.5)

5-7/8
(149.2)

(4) Fastener holes
in door for closer
12-3/8
(314.3)

CL Hinge

Pull Side
• Drop Plate and sex nuts
not shown

Screw pack

1/4-20 x 5/8 lg. phillip drive
& arm washer with thread lock

(1)

Stop Position Screw

Counterbore
facing up

Tra
ck
A

1/4-20 x 1-1/2 lg. phillip drive

2

ss

8-32 x 1/4 lg
hex socket cap
screw with thread lock

(2)

1

em

bly

No
As n H
o
Bo sem ld O
40 x No bly pen
Pa
Channel
-79 .
ck
40
00
3rd hole
50
1 Stop Block
-00
Arm Tube
0
2 Cushion Block
Arm Rod
Slider
Stud
End Cap (2)

(4)
1/4-20 x 2-1/4 lg.phillip drive

Hinge

Insert
(2)

Spring tube

8-32 x 1/4 lg.
phillip drive

(1)

1/4-20 x 5/8 lg.truss
head phillip drive
with thread lock

Cover Screw
(2 Per Cover)

Plastic Cover
(standard)

Metal Cover
(optional)
Copyright © 1997, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.

2

80-9377-0551-020 (05-14)

Installation Sequence

ASSA ABLOY

Pull or Push Side Mount
• Determine hand of door and type of installation from
illustrations on page 1.

Arm Indexing
PULL MOUNT

• Use template dimensions to locate fastener holes on door and
frame. See "Preparation for Fasteners" chart below.
Frame: Prepare the frame for mounting track. Drill and tap holes
for 1/4-20 machine screws or #14 wood screws.
Door: Prepare the door for mounting closer. Drill and tap (4)
holes for 1/4-20 machine screws, #14 wood screws,
3/8 diameter sex-nuts, or through bolts and grommet-nuts.

Arm in position

Pinion Flat
(Bottom View)

Right hand

Valves down

Valves up

Note: If drop plate is used, prepare holes for 7786 drop plate
instead of closer. Secure drop plate before mounting closer.

Arm Indexing
PUSH MOUNT

• Fasten closer to door or drop plate. Position spring tube away
from hinge. See arm indexing illustrations (above right) for valve
positioning (up or down). Secure mounting screws.
• Assemble Slide Arm. Insert flat arm rod into arm tube with the
counterbore screw hole facing up. Align counterbore with the 3rd
hole in the arm tube and secure with 8-32 x 1/4 long hex socket
cap screw. See illustration on page 2 or 4.

Left hand

Arm in position

Pinion Flat
Right hand

Left hand

(Top View)

Valves down

Valves up

• Install arm on closer pinion see arm indexing illustrations
(above right). Position slide arm with counterbore facing up
and align with pinion flat as illustrated. Install onto pinion. Secure
with washer and flat head phillips drive arm screw with thread lock.
• Install track to frame. Place the assembled
slide track against frame with the open side down,
stop and cushion blocks toward the hinge. Move
the slider to the opposite end of the slide track.
Secure slide track with 1/4-20 flat head phillips
drive mounting screws.

• Track Assembly
Remove slider assembly parts from box
# 40-7940-0050-000 and insert into channel in the
order shown. See illustration on page 2 or 4.
Use of a hold open device
or assembly will void the
UL® listing for this product.
Insert end caps into ends of track prior to installing.

• Connect arm to track. Open door approximately
5"(127mm), rotate arm to slider and place end on
stud. Push down on arm and tap gently to seat
(to prevent stud from turning during assembly).
Secure with 1/4-20 x 5/8" long truss (rounded)
head phillips drive screw with thread lock.
CAUTION: Closer arm is under spring tension and
may be difficult to rotate.

Preparation for Fasteners
Fasteners
#14 type "A"
S.M. screw
Arm: 1-1/4" (32mm)
Closer: 2-3/4" (70mm)
1/4" -20 machine
screw
Sex-nuts and bolts

Door or Frame
Wood

Metal
Hollow Metal

Aluminum or
Wood
Through-bolts and
grommet-nuts
(Optional)

All

Drill Sizes
7/32" (5.56mm)

• Set door stop angle. Open door to the angle
you want the door to stop. With the door held at that
location, slide stop with cushion block against slider.
Tighten the stop position screw (large set screw)
with 3/16" hex wrench (from screw pack) until secure.
Release door.

drill: #7 (.201")
tap: 1/4" -20
9/32" (7.00mm) through
3/8" (9.50mm) door-face
opposite to closer

• Adjust closer (see page 5) before installing cover.

3/8" (9.50mm) through

• Install Cover. Slide insert into cover slot (see
illustration). Fasten cover to closer with (2)
8-32 x 1/4" long round head phillips drive screws.

9/32" (7.00mm) through;
3/8" (9.50mm) dia. x
3/8" (10mm) deep doorface opposite to closer

Copyright © 1997, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.

3

80-9377-0551-020 (05-14)

Template

Push Side Installation
Viewed from Top

ASSA ABLOY

(4) Fastener holes in frame for track

3/4
(19)
8
(203.2)

14
(355.6)

4- 3/16
(106.4)

22
(558.8)

Frame

CL Hinge

1-7/8
(47.6)

2-3/8
(60.3)

(4) Fastener holes
in door for
7786
drop plate

3/4
(19)

(4) Fastener holes
in door for closer

6-3/4
(171.5)

6-3/8
(162)

12-3/8
(314.3)

CL Hinge

Push Side

Counterbore
facing up

• Drop Plate and sex nuts
not shown

• Left hand door shown.
• Do not scale drawing.
• Minimum door width 29" (736.6mm).
• .1046 (2.7mm) minimum thickness
recommended for hollow metal door
and frame reinforcement.
• From centerline of hinge to end of
track is 27-11/16" (703.3mm)
• Dimensions are given in inches
(mm)
• Maximum door opening: 120°.
• Use of auxilary door stop may be
required for openings to 120°, to
prevent damage to door, frame, and
hinge.

8-32 x 1/4 lg
hex socket cap
screw with thread lock
1/4-20 x 5/8" lg.

No
phillips drive
As n Ho
s
l
Bo em d O
x N bly pe
o.
P n
40 ack
-79
40
Stud
-00
50
Slider
-00
0
1 Cushion Block

1/4-20 x 5/8 lg.
truss head
phillips drive
with thread lock

1/4-20 x 5/8 lg. phillips drive
& arm washer with thread lock

(1)

Arm
3rd hole Tube

Arm
Rod

(4)

Door

Bottom of frame stop
Notes:

4-3/8
(111.1)

4
(101.6)

Spring Tube

(1)

2 Stop Block

(4)
1/4-20 x 2-1/4 lg.
phillips drive

1

2

Channel

Tra
ck
A
Cover Screw
(2) per cover

ss
em

8-32 x 1/4 lg.
phillips drive

(2)

bly

Stop Position
Screw

Screw pack

Metal Cover
(optional)
Copyright © 1997, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.

End Cap (2)

Insert
Plastic
Cover
(standard)

4

80-9377-0551-020 (05-14)

Closer Adjustments
ASSA ABLOY

Closing Controls

Latch

Opening Controls

Backcheck

Delayed Action

Sweep

Closing Power
7740 Models come in five different sizes (2
through 6); each power size can be increased
by 50%. Adjust as required. See Figure 1.
7540 Models are fully adjustable. For proper
sizing see Power Adjustment Chart. To adjust
closer power, see Figure 1. Increase or
decrease power as necessary.
Closing Cycle (see illustrations above).
Valve "L" controls door speed in Latch Range.
Valve "S" (optional) Delayed Action Closer only.
Controls door speed in Sweep Range.
Valve "SD" controls door speed in Sweep
Range for Standard Closer or Delay Range
for Delayed Action Closer
Use 1/8" hex-key furnished and adjust all
valves as shown in Figure 2.
Attention: Adjust closing speed to between 4 to 7
seconds from 90°. Use of door by handicapped,
elderly or small children may require greater
closing time.

Power Adjustment Chart
Full Clockwise Turns of Closer Power Adjustment Nut
Door Size
Inches
(mm)

7540ST
PS7540ST
Interior Door

Exterior Door

28-32
(0.07-0.80)

0

2

33-36
(0.85-0.90)

2

5

37-42
(0.95-1.05)

5

8

43-48
(1.10-1.20)

8

11

Standard Closer
Only

OR Delayed Action

slower

Closer Only
"L" (Latch)

"S" (Sweep) Only supplied with
Delayed Action Feature

"L" (Latch)

Opening Cycle (see illustration above).
Valve "B" cushions (slows) door opening in the
Backcheck Range.
NOTE: Never close this valve completely or
damage to closer may occur.
Valve "P" allows "backcheck" to begin later
in the opening cycle when required.

NOTE: Maximum of
15 turns (360°) of
Power Adjustment
Nut. Closer is
shipped set at
lowest power
setting.

faster

"S/D" (Delay Range)

"S/D" (Sweep Range)

"P" (Normally shipped closed)
"P" (Normally shipped closed)
"B" (Backcheck)-NEVER
close completely

"B" (Backcheck)-NEVER
close completely

stronger

Closing Power Control
Install closer per instructions
with the proper pre-load
applied to the arm then
"Spring Power
adjust spring power. The
power adjustment will not Adjustment Nut"
work properly if the closer
spring is not pre-loaded.
To increase power, use 11/16"
wrench to turn power
adjustment nut clockwise.
To decrease power, turn nut
counter clockwise.

Figure 1
1/8" Hex Key

+

Caution:
Do not back valves out
of closer or a leak will
result.

Closing Speed Controls

weaker

Figure 2

ASSA ABLOY

DO NOT use a power drill or driver to turn
adjustment nut. This will damage closer
and void warranty.
Copyright © 1997, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.

3000 Highway 74 East • Monroe, NC 28112
Tel: (877)- 974-2255 • Fax: (800)-338-0965
www.nor tondoorcontrols.com

5

80-9377-0551-020 (05-14)



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