Numerex FLEXSI WIRELESS FLEX TRANSMITTER User Manual

Numerex Corporation WIRELESS FLEX TRANSMITTER Users Manual

Users Manual

FLEX SI USERS MANUAL
DraftFLEXSIUserManual2
DraftFLEXSIUserManual3
Contents
RevisionHistory............................................................................................................................................
5
Introduction..................................................................................................................................................6
Hardware..................................................................................................................................................6
Enclosure...............................................................................................................................................6
SensorModules....................................................................................................................................6
Batteries................................................................................................................................................6
Firmware...................................................................................................................................................6
WirelessCommunication..........................................................................................................................7
Installation....................................................................................................................................................7
FactoryConfiguration...................................................................................................................................7
Addendum....................................................................................................................................................8
Certifications.............................................................................................................................................8
FCC........................................................................................................................................................8
CanadianCompliance(IndustryCanada)..............................................................................................9
R&TTE1558........................................................................................................................................10
InstallationRequirements.......................................................................................................................10
MechanicalDrawings..............................................................................................................................11
RevisionHistory............................................................................................................................................4
Introduction..................................................................................................................................................5
Hardware..................................................................................................................................................5
Enclosure...............................................................................................................................................5
SensorModules....................................................................................................................................5
Batteries................................................................................................................................................5
Firmware...................................................................................................................................................5
WirelessCommunication..........................................................................................................................6
Installation....................................................................................................................................................6
FactoryConfiguration...................................................................................................................................6
Addendum....................................................................................................................................................7
Certifications.............................................................................................................................................7
DraftFLEXSIUserManual4
FCC........................................................................................................................................................7
CanadianCompliance(IndustryCanada)..............................................................................................8
R&TTE1558..........................................................................................................................................9
InstallationRequirements.........................................................................................................................9
MechanicalDrawings..............................................................................................................................10

DraftFLEXSIUserManual5
RevisionHistory
VersionAuthorDateComments
InitialDraftTL20120112InitialDraft
Draft2TL20120113Addedcertifications,mechanicaldrawings,anddescription
ofsensormoduleconnector
Draft3DW/EJ/TL20120120UpdatedCE,addedclarity,formattingchanges

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Introduction
TheFLEXSI(SensorInterface)isahighlyadaptablewirelesssensorinterfaceforusewiththeFLEX
satellitebasedassettracker.TheFLEXSIiscapableofsupportingvariouscombinationsofanalog,
digital,andintelligentSensorModules.ExamplesofSensorModulesinclude:tanklevelsensors,
pressuretransducers,temperaturesensors,doorintrusionsensors,eventcounters,etc.Inatypical
usagescenariobatterylifecanbeexpectedtomulti‐year.
ThebehavioroftheFLEXSIisalsohighlyconfigurableenablingtheusertomonitorstatusinnearreal
time,toreceivenotificationofanexceptionevent,ortoperformcomplexanalysisinthefieldfor
specificreportingrequirements.Numerexwillworkcloselywiththeendusertoidentifytheproper
SensorModuleandtodevelopthefirmwarerequiredtosupporttherequiredmodeofoperation.
UptofourFLEXSIscanbepairedwithoneFLEX.
Hardware
Enclosure
TheFLEXSIiscontainedwithinanultrasonicallyweldedenvironmentallysealedenclosure.Connections
tosensormodulesaremadebyjoiningtheFLEXSI10pincircularconnectortoasuitablecompanion
connectorontheSensorModulecable.UptofourFLEXSIscanbepairedtoeachSatelliteFLEX.
SensorModules
TheSensorModuleisacriticalcomponentofthesolution.Thecustomershallidentifyameasurement
tobetakenandworkinconjunctionwithNumerextosourceasuitablethirdpartysensor.Thestandard
FLEXSIcanprovideamaximum50milliampsofat3.3VtopowerSensorModules.Thesensorsare
connectedtotheFLEXSIthrougha10pincircularconnector.
Batteries
TheFLEXSIrequirestwo3.6vlithiumthionylchlorideAAbatteries.Thesebatteriesareinstalledinthe
FLEXSIinasealedcompartmentthatisuseraccessible.Theusershallchangethebatteriesinanon
hazardousenvironmenttoreducetheriskofignitingaflammableorexplosiveatmosphere.
Batterylevelmonitoringisconductedandreportedthroughsensormessages.Batteryliferesolutionis
reportedtowithin1%.Duetothenatureofthebatterychemistry,batteryliferemainingcannotbe
directlyinferredfromvoltagereadings.Thereforethevalueiscalculatedbasedoncomponent
measurementsandaggregatedusagetotals.Althoughtheaccuracyshouldbeacceptable,theuser
shouldreplacethebatterieswhenthelevelfallsbelow20%toensureuninterruptedoperation.
Firmware
FirmwareisacriticalcomponentoftheFLEXSI.Customfirmwarewillberequiredforeachapplication
asdefinedbythecustomer.Thoroughsystemtestingshallbeconductedtoensurethefunctionality
deliveredistheexactfunctionalityspecified.
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WirelessCommunication
TheFLEXSIutilizesa779to928MHzISMbandtransceiver.Thefrequencyisconfigurabletoallowfor
ISMbandoperationinNorthAmerica,Europe,andotherlocales.Transmitpower,datamodulation,
dataencoding,anddataratesarealsoconfigurabletoallowforreliablecommunicationinnoisy
environments.Itisrecommendedtoperformasitesurveytoidentifypossiblesourcesofinterference
suchthatNumerexcanmakeadjustmentsaccordingly.
EachFLEXSIhasauniquesensoridentificationnumber(SID).TheSIDrangesfrom0to255.TheSID
shallbeincludedintheovertheairmessagetoidentifytheFLEXSIfromwhichthedatatransmission
originated.EachFLEXSIisalsouniquelypairedtoasingleFLEXthroughwhichitshallexclusivelyreport.
InopenairtheFLEXSIcanbeupto50feetfromtheFLEXandmaintainreliablesignaling.Although
greaterdistancescanbeachieved,reliabilityshouldbeassessedbeforefulldeployment.
Datatransmissionthroughvariousmaterialshasbeentestedandthroughputhasbeenshowntobe
reliable.However,whennodirectlineofsiteisavailableitisimportanttotestwirelesssignalreliability.
Aninstallationassessmentkit,consistingofaFLEXwirelessprogrammerandsoftwaretools,isavailable
fromNumerex.
Whenaneventoccursthatrequiresdatatransmission,theFLEXSIsignalstheFLEXtowakeupand
relaystheappropriateinformation.Thisprocesscantakeupto40seconds.Subsequently,theFLEX,if
nothandlingthetransmissionofanotherevent,candelaythemessageupto40minutes.In
applicationswherepromptnessisaconcern,itisrecommendedtominimizethenumberofsensorsand
optimizetheregularreportingoftheFLEXtoensuredeliveryofdataasquickaspossible.Inatypical
applicationdatacanbeexpectedtobedeliveredinlessthan1minute90%ofthetime,within20
minutes95%ofthetime,andwithin40minutes98%ofthetime.
Installation
TherecommendedinstallationmethodistouseVHBtapetosecuretheFLEXSItotheassetbeing
monitored.Ultimately,however,eachinstallationmayrequirespecialmountingandshouldbeproperly
assessedbythecustomer.Installationshouldbedoneinsuchamannertoprovidedirectlineofsight
fromtheFLEXSItotheFLEXatadistancegreaterthan3feetandlessthan50feet.TheFLEXSIshould
bemounted“screwsdown”toavoidattenuatingtheinternalantenna.Aspreviouslymentioned,
installationkitsshouldbeusedtoascertainthewirelesssignalreliabilityoftheinstallationbefore
deployment.
FactoryConfiguration
Foreachcustomerimplementation,Numerexwillloadappropriatefirmware,andconductFLEXSI/FLEX
pairingoperations.Inmostcases,thecustomerwillconnecttheFLEXSIandSensorModulecables(10
pinroundconnector)atfinalinstallation.Dependingonusage,batteriesmaybefactoryinstalledby
Numerexorshallberequiredtobeinstalledonsite.WhenafieldedFLEXistobepairedwithaFLEXSI,
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itisrequiredforthecustomertocorrectlyidentifyandprovidetheESNoftheFLEXtowhichtheFLEXSI
shallbepaired.Alternatively,Numerexwillprovideintuitivesoftwareandtherequired10pinUSB
connectortoperformthefieldparing.EachFLEXSIshallbelabeledwithitsSIDandtheESNoftheFLEX
towhichitispaired.
Addendum
Certifications
FCC
FCCID:TWVFLEXSI
Part15
ThisdevicecomplieswithPart15oftheFCCRules.Operationissubjecttothefollowingtwo
conditions:(1)thisdevicemaynotcauseharmfulinterference,and(2)thisdevicemustaccept
anyinterferencereceived,includinginterferencethatmaycauseundesiredoperation.
ThisequipmenthasbeentestedandfoundtocomplywiththelimitsforaClassBdigitaldevice,
pursuanttoPart15oftheFCCRules.Theselimitsaredesignedtoprovidereasonableprotection
againstharmfulinterferenceinaresidentialinstallation.Thisequipmentgenerates,usesand
canradiateradiofrequencyenergyand,ifnotinstalledandusedinaccordancewiththe
instructions,maycauseharmfulinterferencetoradiocommunications.
However,thereisnoguaranteethatinterferencewillnotoccurinaparticularinstallation.Ifthis
equipmentdoescauseharmfulinterferencetoradioortelevisionreception,whichcanbe
determinedbyturningtheequipmentoffandon,theuserisencouragedtotrytocorrectthe
interferencebyoneormoreofthefollowingmeasures:
Reorientorrelocatethereceivingantenna.
Increasetheseparationbetweentheequipmentandreceiver.
Connecttheequipmentintoanoutletonacircuitdifferentfromthattowhichthe
receiverisconnected.
Consultthedealeroranexperiencedtechnicianforhelp.
WARNING:ChangesormodificationsnotexpresslyapprovedbyNumerexmayrenderthedevice
noncomplianttoFCCandotherregulatorybodystandardsforoperationandmayvoidthe
user’sauthoritytooperatetheequipment.
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Accessoryitemsthatcanbereadilyobtainedfrommultipleretailoutletsarenotconsideredto
bespecialaccessoriesandarenottobemarketedwiththeequipment.Onlythoseaccessory
itemsprovidedbyNumerexhavebeentestedtoensureoperationconsistentwiththe
regulatorystandardsthatthedeviceisrequiredtoperform.
FCCRFExposureInformation
InAugust1996theFederalCommunicationsCommission(FCC)oftheUnitedStateswithits
actioninReportandOrderFCC96326adoptedanupdatedsafetystandardforhumanexposure
toradiofrequencyelectromagneticenergyemittedbyFCCregulatedtransmitters.Thoseguide
linesareconsistentwiththesafetystandardpreviouslysetbybothU.S.andinternational
standardsbodies.ThedesignofthismodulecomplieswiththeFCCguidelinesandthese
internationalstandards.TheFCCIDofthisunitisTWV192513384X.Formoreinformationabout
RFexposure,pleasevisittheFCCwebsiteatwww.fcc.gov.
Theterm“IC”beforethecertification/registrationnumberonlysignifiesthattheIndustry
CanadaTechnicalSpecificationsweremet.Theexternalantennasusedforthismodulemust
provideaseparationdistanceofatleast20cmfromallpersonsandmustnotbecolocatedor
operatinginconjunctionwithanyotherantennaortransmitter.
CanadianCompliance(IndustryCanada)
ICID:6322AFLEXSI
ThisdevicecomplieswithIndustryCanadalicenseexemptRSSstandard(s).Operationissubject
tothefollowingtwoconditions:(1)thisdevicemaynotcauseinterference,and(2)thisdevice
mustacceptanyinterference,includinginterferencethatmaycauseundesiredoperationofthe
device.TheFLEXSIisconfiguredwithalessthan10%transmissiondutyfactorandisexcluded
fromroutineRFexposureevaluationinaccordancewiththerequirementsofRSS102section
2.5.
LeprésentappareilestconformeauxCNRd'IndustrieCanadaapplicablesauxappareilsradio
exemptsdelicence.L'exploitationestautoriséeauxdeuxconditionssuivantes:(1)l'appareilne
doitpasproduiredebrouillage,et(2)l'utilisateurdel'appareildoitacceptertoutbrouillage
radioélectriquesubi,mêmesilebrouillageestsusceptibled'encompromettrele
fonctionnement.L'émetteurdelaFLEXSIestconfiguréavecunfacteurdedevoirde
transmissiondemoinsde10%,etestexcludel'évaluationdel'expositionRFconformémentaux
exigencesdeRSS102article2.5delaroutine.
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R&TTE1558
1558
TheFLEXSIhasbeenfullytestedandcomplieswithalltherequirementsofEN3014891,EN301
4893andEN609501/A1:2010.CompliancetoEN3002001andEN3002202hasbeen
demonstrated.
TheFLEXSIiscertifiedtothefollowingsafetystandards:
UL913,FifthEditionIntrinsicallySafeApparatusandAssociatedApparatusforUseinClassI,II,
andIII,DivisionI,Hazardous(Classified)Locations
CSAC22.2No.15792CAN/CSA,1992.06.01(R2006)IntrinsicallySafeandNonIncendive
EquipmentforUseinHazardousLocationsThirdEdition
METlisting#E112687.
InstallationRequirements
Inhazardousenvironments,mustonlyemployaGEMSXM800or860floatsensorusingnomorethan
100feetofcabling.
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MechanicalDrawings
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