Omega Engineering Dpg1000B Users Manual 1000B 1100B 0606.qxp
DPG1100BBL M3359
DPG1100BBL to the manual 4c14d40f-6924-8524-557e-6bea27ecb84f
2015-02-02
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Digital Pressure Gauges DPG1000B, DPG1001B, DPG1000BBL, DPG1100B, DPG1100BBL INSTRUCTION SHEET M3359/0606 DPG1000B, DPG1001B, DPG1000BBL DPG1100B, DPG1100BBL DPG1000B, DPG1000BBL Ranges 2000 and up DPG1100B, DPG1100BBL Ranges 2000 and up Shop online at: omega.com e-mail: info@omega.com For latest product manuals: omegamanual.info DPG1000B DPG1001B DPG1000BBL DPG1100B DPG1100BBL Battery Battery Battery Battery Battery Powered Powered, High Accuracy Powered w. Backlighting Powered, NEMA 4X Powered w. Backlighting, NEMA 4X Ranges and Resolution Resolution is fixed as indicated in table Ranges in Bold are standard. Contact Omega Engineering to order other ranges listed below. abs: Absolute reference (normally reads atmospheric pressure, reads zero at full vacuum) vac: Vacuum gauge, minus sign not used unless specified –30.0 inHg/15.0 psig –30.0 inHg/100.0 psig –30.0 inHg/199.9 psig 3.00 psig 5.00 psig 15.00 psi abs 15.00 psig vac ±15.00 psig 15.00 psig 30.0 psi abs 30.0 psig 60.0 psig 100.0 psi abs 100.0 psig 199.9 psig 300 psig 500 psig 1000 psig 1999 psig 3000 psig 5000 psig 6.00 inHg 10.00 inHg 30.0 inHg abs 30.0 inHg vac ±30.0 inHg 30.0 inHg 60.0 inHg abs 60.0 inHg 120.0 inHg 199.9 inHg abs 199.9 inHg 50.0 oz/in2 80.0 oz/in2 240 oz/in2 abs 240 oz/in2 vac ±240 oz/in2 240 oz/in2 85.0 inH2O 140.0 inH2O 400 inH2O abs 400 inH2O vac ±400 inH2O 400 inH2O 850 inH2O 7.00 ftH2O 12.00 ftH2O 35.0 ftH2O 70.0 ftH2O 140.0 ftH2O 230 ftH2O 480 ftH2O 150.0 mmHg 260 mmHg 760 mmHg abs 760 mmHg vac 760 mmHg 1600 mmHg abs 1600 mmHg 760 torr abs 1600 torr abs 2100 mmH2O 3500 mmH2O 199.9 cmH2O 350 cmH2O 1000 cmH2O 2100 cmH2O 199.9 mbar 350 mbar 1000 mbar abs 1000 mbar vac ±1000 mbar 1000 mbar 2000 mbar abs 2000 mbar 4000 mbar 1.000 bar abs 1.000 bar vac ±1.000 bar 1.000 bar 1.999 bar abs 1.999 bar 4.00 bar 7.00 bar abs 7.00 bar 14.00 bar 19.99 bar 35.0 bar 70.0 bar 140.0 bar 199.9 bar 350 bar 19.99 kPa 35.0 kPa 100.0 kPa abs 100.0 kPa vac ±100.0 kPa 100.0 kPa 199.9 kPa abs 199.9 kPa 400 kPa 700 kPa abs 700 kPa 1500 kPa 1999 kPa 3500 kPa 5000 kPa 3.50 MPa 7.00 MPa 14.00 MPa 19.99 MPa 35.0 MPa 1000 g/cm2 abs 1000 g/cm2 2100 g/cm2 abs 2100 g/cm2 1.000 kg/cm2 abs 1.000 kg/cm2 vac ±1.000 kg/cm2 1.000 kg/cm2 1.999 kg/cm2 abs 1.999 kg/cm2 4.00 kg/cm2 7.00 kg/cm2 abs 7.00 kg/cm2 14.00 kg/cm2 19.99 kg/cm2 35.0 kg/cm2 70.0 kg/cm2 140.0 kg/cm2 199.9 kg/cm2 350 kg/cm2 1.000 atm abs ±1.000 atm 1.000 atm 4.00 atm 7.00 atm 14.00 atm 19.99 atm 35.0 atm 70.0 atm 135.0 atm 199.9 atm 340 atm Accuracy (linearity, hysteresis, repeatability) Calibration ±0.25% of full scale ±1 least significant digit DPG1001B: ±0.10% of full scale ±1 least significant digit Ranges up to 1999: Front potentiometers, noninteractive zero & span, ±10% range Ranges 2000 and up: Internal pushbuttons, noninteractive zero, midpoint, & span, ±10% range. Calibration information stored in non-volatile memory. Display (update rate, type, size) 3 readings per second nominal display update Ranges up to 1999: 31/2 digit LCD, 1/2" digit height Ranges 2000 and up: 4 digit LCD, 0.4" H digits, alphanumeric display of units BBL: Red LED display backlighting Controls & Functions Ranges up to 1999: Front pushbutton turns gauge on/off and starts shutoff timer. Turns on backlighting for 1 minute on BBL models. Ranges 2000 and up: Front pushbutton turns gauge on/off, starts shutoff timer. Pressing and holding front button zeros gauge. The zero feature is not used on absolute reference gauges. Shutoff Last character of model number on rear label indicates shutoff time. Contact Omega for other optional shutoff times. -5: 5 minute auto shutoff (standard) -NS: No auto shutoff, on/off via front pushbutton Connection Size /4" NPT male 1 Sensor Material All wetted parts are 316 stainless steel Batteries 2 AA alkaline Battery Life 1000B, 1001B, 1100B ranges to 1999 Approx. 2500 hours 1000B, 1001B, 1100B ranges 2000 and up Approx. 2000 hours 1000BBL, 1100BBL ranges to 1999 Approx. 180 hrs (backlight on when gauge is on) 1000BBL, 1100BBL 2000 and up Approx. 150 to 1500 hrs depending on backlight usage Low Battery Indication Low battery symbol on display when batteries must be replaced Dimensions (see drawing on next page) DPG1000 3.5" W x 3.0" H x 2.0" D NEMA 4X housing Add approx. 0.75" to height for pressure fitting DPG1100 3.38" W x 2.88" H x 1.65" D housing Add approx. 0.75" to height for pressure fitting Weight (approximate) Gauge: 9 ounces Shipping weight: 1 pound Housing Material & Color DPG1000 Extruded aluminum case, light gray epoxy powder coated, black ABS/polycarbonate bezel, front and rear gaskets, polycarbonate label DPG1100 Light gray ABS/polycarbonate NEMA 4X case, rear gasket, polycarbonate label Overpressure 2 times sensor range 3000 psig range & metric equivalents: 5000 psig 5000 psig range & metric equivalents: 7500 psig Ranges 2000 and up: 112.5% out-of-range display: i – – – or i –.–.–.– depending on model Burst Pressure 4 times sensor pressure rating, or 10,000 psi, whichever is less Storage Temperature –40 to 203°F (–40 to 95°C) Operating Temperature –4 to 185°F (–20 to 85°C) Compensated Temperature 32 to 158°F (0 to 70°C) Temperature Stability ±0.5% span typical, ±1% span max. 0 to 82°C 2 DPG1000B, DPG1001B, DPG1000BBL, DPG1100B, DPG1100BBL Operation – Ranges 2000 and up including 3000 psi, 5000 psi CAUTION: Installation and Precautions Install or remove gauge using wrench on hex fitting only. Do not attempt to tighten by turning housing or any other part of the gauge. See label on back of gauge for range! Use fittings appropriate for the pressure range of the gauge. Do not apply vacuum to gauges not specified for vacuum operation. Per manent damage not covered by warranty will result to the sensor. Due to the hardness of 316 stainless steel, it is recommended that a thread sealant be used to ensure leak-free operation. NEVER insert objects into the gauge port or blow out with compressed air. Permanent damage not covered by warranty will result to the sensor. NOTE: Display Backlighting (BBL models only) – Ranges 2000 and up including 3000 psi, 5000 psi These ranges have a 4-digit display with a lower alphanumeric display. Press and hold the pushbutton for approximately 1 second. The fullscale range is indicated, display segments are tested, and the reading and units are displayed. Display backlighting can be tur ned on by momentarily pressing the button whenever the gauge is on. The backlighting will turn on for one minute and then automatically shut off. This also restarts the auto shutoff timer. Backlighting may not be apparent under bright lighting conditions. Power-Up With One-Touch Zero – Ranges 2000 and up including 3000 psi, 5000 psi Shut-Down – Ranges 2000 and up including 3000 psi, 5000 psi 1. Make absolutely certain no pressure is applied to the gauge. The gauge por t should be exposed to normal atmospheric pressure. Note that the zeroing function may only be activated at power-up and the stored zero correction is erased when the gauge is shut off. To shut off the gauge manually at any time, press and hold the pushbutton until the display indicates O F F and then release. For gauges with auto shutoff, the display indicates O F F five seconds prior to auto shutoff. The pushbutton can be pressed to keep the gauge on. The auto shutoff and backlight (if equipped) timers are reset whenever the pushbutton is pressed and released. 2. Press and hold the pushbutton. 3. The full-scale range is indicated and the display segments are tested. 4. Continue to press the pushbutton until o o o o is displayed and then release the button. This indicates that the gauge has been zeroed. If the gauge was ordered without auto shutoff (NS option) it will stay on until manually shut off or until the batteries are depleted. Turn gauge off when not in use to conserve battery life. 5. The actual pressure is displayed. Absolute Reference Gauges These models have engineering units shown on the rear label such as PSIA, INHGA, INH2OA, ZIN2A, BARA, MBARA, KPAA, TORR or TORRA, MMHGA, KGCMA, ATMA. The “A” indicates absolute reference. These ranges display atmospheric pressure when the gauge port is open to the atmosphere. They display zero at high vacuum. When the gauge port is open to the atmosphere, it is normal for the reading to constantly change in response to atmospheric pressure changes. Do not adjust the calibration controls! Operation – Ranges up to 1999 Press the round button on the front of the gauge to activate the display. The gauge will stay on for a period of time determined by the auto-shutoff time. The gauge can be shut off at any time by pressing the button again. If the gauge was ordered without auto shutoff (NS) it will stay on until the button is pressed or until the batteries are depleted. Turn gauge off when not in use to conserve battery. Attempting to zero the gauge with pressure greater than approximately 3% of full-scale applied will result in an error condition, and the display will alternately indicate E r r 0 and the actual measured pressure. The gauge must be powered down to reset the error condition. Battery Replacement – All Models A low battery indication will be shown in the upper left-hand corner of the display when the battery voltage falls sufficiently. The battery should be replaced soon after the indicator comes on or unreliable readings may result. Remove the 6 Phillips head screws on the back of the unit. Absolute reference gauges do not use the zero feature since they read atmospheric pressure under normal conditions. Normal Operation – Ranges 2000 and up including 3000 psi, 5000 psi Carefully remove batteries from the holders by lifting up the positive end of the battery (opposite the spring). Take care not to bend or distort the battery retention springs. Following the start-up initialization, the display indicates the pressure reading updated approximately 3 times per second and the units. The auto shutoff timer starts when the gauge is powered up or whenever the button is pushed, unless the gauge was ordered without an auto shutoff time (-NS option). DO NOT discard the old battery into fire, any other sources of extreme heat, or in any other hazardous manner. Please consult local authorities if there is any question about proper disposal. If excessive vacuum is applied to a pressure-only gauge, the display will indicate – E r r until the vacuum is released. Applying vacuum to a gauge designed for pressure may damage the pressure sensor. If excessive pressure is applied (112.5% over range), an out-of-range indication of i – – – or i – . – . – . – will be displayed depending on model. Always replace both batteries at the same time with high quality alkaline batteries. Observe the polarity of the batteries when replacing them. The negative (flat) end of each battery should be inserted first, and should face the spring in the battery holder. Replace the back cover, including the rubber sealing gasket. Display backlighting on BBL models is on whenever the gauge is on. Backlighting may not be apparent under bright lighting conditions. 1000B, 1001B, 1000BBL 1100B and 1100BBL (NEMA 4X) 2.88" 3.0" 31/2 digit or 41/2 digit display 3 /2 digit or 41/2 digit display 1 PSIG PSIG Turn at hex fitting only OMEGA Engineering Inc./Made in USA 0.75" /4"NPT 1 3.38" Zero Span Zero Span 0.75" /4"NPT 1 1.65" Turn at hex fitting only! OMEGA Engineering Inc. / Made in USA 3.5" 2.0" DPG1000B, DPG1001B, DPG1000BBL, DPG1100B, DPG1100BBL 3 CAUTION: Calibration Precautions Install or remove gauge using wrench on hex fitting only. Do not attempt to tighten by turning housing or any other part of the gauge. See label on back of gauge for range! Use fittings appropriate for the pressure range of the gauge. Do not apply vacuum to gauges not specified for vacuum operation. Permanent damage not covered by warranty will result to the sensor. Due to the hardness of 316 stainless steel, it is recommended that a thread sealant be used to ensure leak-free operation. NEVER insert objects into the gauge port or blow out with compressed air. Permanent damage not covered by warranty will result to the sensor. DPG1000B, DPG1001B, DPG1000BBL Ranges 2000 and up DPG1100B, DPG1100BBL Ranges 2000 and up NOTE: Calibration Information All gauges are factory calibrated on NIST traceable calibration equipment. No calibration is required before placing the gauge into service. Gauges can be returned to Omega Engineering for factory certified recalibration. NIST traceability is available. Gauges can also be recalibrated by any metrology lab with pressure calibration equipment at least four times more accurate than the gauge. Absolute Reference – These models display atmospheric pressure if the gauge port is open to the ambient. It is normal for the reading to constantly change in response to atmospheric pressure changes. Vacuum generation and atmospheric pressure measurement equipment for accurate calibration and thus these are more difficult to calibrate in the field. Calibration Preparation – All Models a. Calibration should only be performed by qualified individuals using appropriate calibration standards and procedures. b. The calibration equipment should be at least four times more accurate than the gauge being calibrated. c. Remove the screws on the back of the unit and remove cover. d. It is good practice to install fresh batteries before calibrating batterypowered gauges. e. Allow the gauge to equalize to normal room temperature before calibration. DOWN Calibration of Ranges 2000 and up (with 4-digit 2-line display) 1. DPG1100 - Unscrew nylon screws to access zero and span potentiometers Calibration of Ranges up to 1999 Remove the calibration potentiometer covers on the front of the unit to access the zero and span controls. Gauge reference units may be re-zeroed without affecting the span calibration. The gauge port must be open to the ambient with no pressure or vacuum applied. Adjust the Zero control until the gauge reads zero with the minus (–) sign occasionally flashing. Span calibration should only be attempted if the user has access to a pressure reference of known accuracy. The quality of the calibration is only as good as the accuracy of the calibration equipment and ideally should be at least four times the gauge accuracy. Zero calibration must be done before span calibration. Record readings at three to five points over the range of gauge and adjust span control to minimize error and meet specifications. Entering the Calibration Mode a. Remove the back cover and note the locations of the two internal calibration pushbuttons marked UP and DOWN. These buttons are disabled unless the gauge is in calibration mode. b. With the gauge off, press and hold the DOWN calibration button, and also press the front button to power up the gauge in calibration mode. 2. Calibration Mode Functions a. The display first indicates the gauge’s full-scale pressure range, tests all display segments, and then indicates CAL to indicate that the gauge is in the calibration mode. Release all pushbuttons. b. The display will then indicate the current pressure reading, updating approximately 3 times per second. The gauge will remain in the calibration mode until powered down or reset manually. While in the calibration mode, the shutoff timer, One Touch Zero (gauge reference models only), Min/Max (for applicable models) are all disabled, and the calibration pushbuttons are active. c. Each press of the UP or DOWN button makes a small correction, which may not always be indicated on the digital display. Press and hold the pushbutton for one second or longer to make larger continuous corrections. The display of the gauge being calibrated is adjusted to match the calibrator’s setting or readout. d. If the batter y pack is unplugged or the power removed during calibration, calibration settings will not be saved. 3. DPG1000, DPG1001 - Pull out plastic plugs to access zero and span potentiometers UP Gauge Reference Gauges (3 Points) a. With the gauge port open to atmosphere, the character display will alternate between ZERO and CAL. Press the UP and DOWN buttons to obtain a display indication of zero. b. Apply full-scale pressure. The character display will alternate between +SPAN and CAL. Press the UP and DOWN buttons to obtain a display indication equal to full-scale pressure. c. Apply 50% of full-scale pressure. The character display will alternate between +MID and CAL. Press the UP and DOWN buttons to obtain a display indication equal to 50% of full-scale pressure. 4. Exit Calibration Mode and Verify Calibration a. Exit the calibration mode and save the calibration data by pressing and holding the front button until the display indicates OFF. b. Verify pressure indications at 0%, 25%, 50%, 75%, and 100% of full scale. c. Replace the rear cover and screws, taking care not to pinch the power leads between the case and the rear cover. Servicing Europe: OMEGAnet ® Online Service www.omega.com Internet e-mail info@omega.com Servicing North America: USA: ISO 9001 Certified Canada: One Omega Drive, Box 4047 Stamford CT 06907-0047 Tel: (203) 359-1660 e-mail: info@omega.com FAX: (203) 359-7700 976 Bergar Laval (Quebec) H7L 5A1, Canada Tel: (514) 856-6928 FAX: (514) 856-6886 e-mail: info@omega.ca Benelux: Postbus 8034, 1180 LA Amstelveen, The Netherlands Tel: +31 (0)20 3472121 FAX: +31 (0)20 6434643 Toll Free in Benelux: 0800 0993344 e-mail: sales@omegaeng.nl Czech Republic: Frystatska 184, 733 01 Karviná, Czech Republic Tel: +420 (0)59 6311899 FAX: +420 (0)59 6311114 Toll Free: 0800-1-66342 e-mail: info@omegashop.cz France: 11, rue Jacques Cartier, 78280 Guyancourt, France Tel: +33 (0)1 61 37 2900 FAX: +33 (0)1 30 57 5427 Toll Free in France: 0800 466 342 e-mail: sales@omega.fr Germany/Austria: Daimlerstrasse 26, D-75392 Deckenpfronn, Germany Tel: +49 (0)7056 9398-0 FAX: +49 (0)7056 9398-29 Toll Free in Germany: 0800 639 7678 e-mail: info@omega.de For immediate technical or application assistance: USA and Canada: Sales Service: 1-800-826-6342 / 1-800-TC-OMEGA® Customer Service: 1-800-622-2378 / 1-800-622-BEST® Engineering Service: 1-800-872-9436 / 1-800-USA-WHEN® TELEX: 996404 EASYLINK: 62968934 CABLE: OMEGA Mexico: En Espan˜ol: (001) 203-359-7803 FAX: (001) 203-359-7807 United Kingdom: One Omega Drive, River Bend Technology Centre ISO 9002 Certified e-mail:espanol@omega.com info@omega.com.mx Northbank, Irlam, Manchester M44 5BD United Kingdom Tel: +44 (0)161 777 6611 FAX: +44 (0)161 777 6622 Toll Free in United Kingdom: 0800-488-488 e-mail: sales@omega.co.uk It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification. The information contained in this document is believed to be correct, but OMEGA Engineering, Inc. accepts no liability for any errors it contains, and reserves the right to alter specifications without notice. WARNING: These products are not designed for use in, and should not be used for, human applications. WARRANTY/DISCLAIMER OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product. If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components which wear are not warranted, including but not limited to contact points, fuses, and triacs. OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages. CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY / DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner. RETURN REQUESTS / INQUIRIES Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence. The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit. PATENT NOTICE: U. S. Pat. No. 6,074,089; 5,465,838 / Canada 2,228,333; 2,116,055 / UK GB 2,321,712 / Holland 1008153 / Israel 123052 / France 2 762 908 / EPO 0614194. Other patents pending. FOR WARRANTY RETURNS, please have the following information available BEFORE contacting OMEGA: 1. Purchase Order number under which the product was PURCHASED, 2. Model and serial number of the product under warranty, and 3. Repair instructions and/or specific problems relative to the product. FOR NON-WARRANTY REPAIRS, consult OMEGA for current repair charges. Have the following information available BEFORE contacting OMEGA: 1. Purchase Order number to cover the COST of the repair, 2. Model and serial number of the product, and 3. Repair instructions and/or specific problems relative to the product. OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering. OMEGA is a registered trademark of OMEGA ENGINEERING, INC. © Copyright 2004 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC. M3359/0606
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