Omega Engineering Flow Sensors Fp 6000 Users Manual High Performance Sensor

FP-6000 to the manual 5498b66c-3f52-4653-9e7e-54c797ff588b

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User’s Guide

Shop online at
www.omega.com
e-mail: info@omega.com

FP-6000 Series
Flow Sensors

OMEGAnet® Online Service
www.omega.com

Internet e-mail
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It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that
apply. OMEGA is constantly pursuing certification of its products to the European New Approach
Directives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct, but OMEGA Engineering, Inc. accepts
no liability for any errors it contains, and reserves the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, patient-connected applications.

Chapter

Page

1
Introduction
1.1 Description
1.2 Theory of Operation

1
1
1

2
2.1
2.2
2.3

Installation and Wiring
Location of Fitting
Sensor Position
Sensor Wiring

2
2
2
3

3
3.1
3.2
3.3
3.4
3.5
3.6
3.7

Installation
Hardware, Standard Sensor
Hardware, Hot-Tap Sensor
Standard Fitting Installation
Hot-Tap Fitting Installation
Calculating the H Dimension
Standard Installation
Hot-Tap Installation

4
4
4
4
5
6
8
10

4
Sensor Removal Procedures
4.1 Standard Sensor Removal
4.2 Hot-Tap Sensor Removal

14
14
14

5
5.1
5.2
5.3

16
16
16
17

Maintenance and Replacement Parts
Maintenance
Replacement Parts
Rotor Replacement Procedure

"H" Dimensions for Standard Sensors
"H" Dimensions for Hot-Tap Sensors

18
19

Calibration Constants

20

Specifications
Warranty

23
25

Table of
Contents

.

Important Safety Information!
CAUTION:
(Standard version) Never remove the flow sensor
from a pressurized pipe. Always wear safety face
protection during sensor installation/removal.
(Hot-Tap version) Follow the recommended
installation/removal instructions in this manual.
Always wear safety face protection during sensor
installation/removal.
Pipe fittings MUST be installed by a certified
welder only. OMEGA will not assume liability of
any kind for improper fitting installations.
Serious bodily injury and/or damage to the sensor
can result if the conditions and specifications
presented in this manual are exceeded. DO NOT
exceed specifications under any circumstances.
The FP-6000 Hot-Tap system's overall specifications and limitations depend on the lowest maximum rating of the components associated with the
system. In other words, the Hot-Tap system is only
as strong as its weakest link. For example, a ball
valve, a component of the system, is rated at a
maximum 100 psi @ 185 °F, limiting the entire
system's maximum pressure/temperature rating to
100 psi @ 185 °F. All higher maximum specifications MUST yield to the component with the lowest
maximum specification.
Maximum Operating Pressure:
225 psi (15 bar)
Maximum Operating Temperature:
212 °F (100 °C)

Unpacking and Inspection
Your flow sensor package includes the following
items:
OMEGA FP-6000 Series Adjustable Brass Flow Sensor
6 inch ruler (Standard sensor version only)
10 inch brass alignment rod

OMEGA FP-6000, -6001
Adjustable Brass Flow Sensor
Order Number:
FP-6000
1-1/2 in. NPT threads
FP-6001
7/1-R 1-1/2 ISO threads

Warranty Record
For your protection, record your sensor's purchase
information for future reference. The serial number
is located on the metal tag attached to the upper
portion of the sensor body.
Type:

OMEGA FP-6000 Series
Adjustable Brass Flow Sensor

Purchase Date: __________________________
Model Number: _________________________
Serial Number: __________________________
Purchased From: _________________________
OMEGA FP-6002, -6003
Adjustable Brass Flow Sensor
for Hot-Tap installations
Order Number:
FP-6002
1-1/2 in. NPT threads
FP-6003
7/1-R 1-1/2 ISO threads

Purchase Order Number: _________________

This manual contains description, specifications
and instruction for the installation, removal, and
operation of the OMEGA FP-6000 Series
Adjustable Brass Flow Sensor. Please read the
manual thoroughly. If you require further
assistance, please contact your OMEGA dealer.

Chapter 1
Introduction

1.1 Description
The FP-6000 Series is an insertion flow sensor
used to measure the flow velocity of fluids through
process pipes. The sensor insertion depth is
adjustable, allowing installation into metal pipes
ranging from 11/2 to 24 inches in diameter (11/2
to 36 in. for Hot-Tap). The Hot-Tap version
enables installation in active pipes, reducing
downtime to a minimum. Wetted parts include
C36000 brass, CD4MCu steel, tungsten steel,
Fluoroloy B, and Viton®.
The FP-6000 Series mounts on the pipe through
any standard 11/2 inch female pipe fitting. The
unit comes equipped with standard NPT threads
or optional ISO 7/1-R 11/2 threads.

1.2 Theory of Operation
Liquid flowing through a process pipe rotates the
sensor paddlewheel. An AC frequency is induced
into the sensor coil which is proportional to the
fluid velocity in amplitude and frequency. The AC
signal is then input to a control instrument where
the frequency is converted to engineering units and
used to display flow rate and control external
devices.

Fluid
Flow

Patented open-cell rotor
design provides a linear AC
output over a wider velocity
range.

1

Chapter 2

The linearity and accuracy of the FP-6000 Series
sensor depend on predictable flow conditions in
the pipe and proper location of the fitting. As
with any insertion flow sensor, the pipe must be full
and generally free of air pockets.

Installation and
Wiring

2.1 Location of Fitting
The sensor must be located in a free-flowing
straight run of pipe. OMEGA recommends a
minimum of 10 pipe diameters of straight pipe
upstream and a minimum of 5 diameters downstream to insure a fully developed flow profile.
Any obstructions to the flow will require considerably longer straight runs. Figure 1 illustrates
several common situations and recommended
piping distances.
Figure 1
Sensor upstream/
downstream mounting
requirements

Inlet

Flange

10 X I.D.

Outlet

2 x 90°
Elbow

Inlet

5 X I.D.

Outlet

25 X D

5 X I.D.

40 X I.D.

5 X I.D.

50 X I.D.

5 X I.D.

2 x 90° Elbow
3 dimensions

Reducer

15 X I.D.

5 X I.D.

Valve/Gate

90° Elbow

20 X I.D.

5 X I.D.

2.2 Sensor Position
When installing the sensor in a horizontal pipe run
the optimum position is at 0° or 180°, assuming
the line is always full and contains no solids.
Air pockets or sediment in the line will disturb the
rotation of the paddlewheel, causing inaccuracy in
the calibration. Installing the sensor at an angle
2

(max. 30°) will help to avoid these problem areas,
but use caution. Excessive angles will cause
bearing drag at lower flow rates.
On a vertical pipe run locate the sensor where the
flow is upward. If downward flow is necessary
the system must be designed to prevent air/water
vapor pockets from developing in the pipe which
will affect the performance of the sensor.
0°

-30°

Figure 2
Sensor Installation Range

+30°

Vertical mounting is recommended to provide best
overall performance.

Maximum Sensor
Installation Range

Process Pipe

Special Considerations
For Hot-Tap installations allow at least 3 feet of
vertical clearance for sensor installation plus the
distance required for the isolation valve and fittings
attached to the pipe. More clearance may be
necessary to suit the drilling machine used during
sensor installation.

2.3 Sensor Wiring
Both Standard and Hot-Tap sensor
versions include 25 feet of cable. The
cable may be extended up to 200 feet
without amplification. A 1/2 inch
conduit port is available in the sensor to
install the cable in protective conduit.

1/2 in. conduit
port

black
(AC signal out)

blk
Fred
F+
shld

red
(AC signal out)
silver
(shield)

instrument

3

Chapter 3
Installation

The following items are required to properly install
the OMEGA FP-6000 Series Adjustable Brass flow
sensor.

3.1 Hardware, Standard Sensor
• female pipe fitting (weld-on or saddle)
11/2 in. NPT or ISO 7/1-Rc 1-1/2
• 11/4 in. (32 mm) diameter drill
• Pipe thread sealant
• Tape measure

3.2 Hardware, Hot-Tap Sensor
The Hot-Tap sensor requires all the above items
plus:
• Hot-Tap drilling machine (e.g. Mueller drilling
machine or equivalent)
• Female ball or gate valve (full port only)
11/2 in. NPT or ISO 7/1-Rc 1-1/2
• Male pipe nipple, 11/2 x 2 in./32 x 50 mm
11/2 in. NPT or ISO 7/1-R 11/2
• Hot-Tap installation tool (purchased separately)
Caution: Depressurize and
drain pipe before drilling .

3.3 Standard Fitting Installation
1. Depressurize and drain pipe.
2. Wearing safety face protection, drill a 11/4 in.
(32 mm) diameter hole in the pipe.
3. Install the pipe fitting on the outside of the pipe
according to the manufacturer's instructions.
Failure to follow these instructions may result in
bodily injury and/or product failure.

4

4. Remove brass sensor nut from sensor.
brass sensor nut

process pipe

pipe fitting

(Teflon tape recommended)

5. Thread brass sensor nut into pipe fitting.

3.4 Hot-Tap Fitting Installation
1. Install the pipe fitting on the outside diameter of
the pipe according to the manufacturer's instructions. Failure to follow these instructions may result
in bodily injury and/or product failure.
2. Install the pipe nipple and isolation valve (ball
or gate valve) onto the external pipe fitting using
pipe sealant on the threads.
customer supplied
ball or gate valve

customer supplied
nipple; 1.25 x 2 in.
(32 x 50 mm) long

process pipe
(side view)

3. Wearing safety face protection, install an
appropriate hole cutting tool per manufacturers
instructions (e.g. Mueller drilling machine) with a
11/4 in. (32 mm) drill onto the top of the isolation
valve, ensuring a tight fit. Use the recommended
drill bit size or damage to the isolation valve
may occur.
5

brass sensor nut
bleed valve

make sure
bleed valve
clears isolation
valve handle

process pipe

4. Open the isolation valve and insert the drill
through the valve and cut the sensor clearance
hole. After the hole is cut, withdraw the drill from
the isolation valve and close the valve. Remove
the drilling machine per manufacturer's instructions.
5. Install brass sensor nut/bleed valve into the top
of the isolation valve. Make sure the bleed valve
clears the handle of the isolation valve during
operation.

3.5 Calculating the H Dimension
For Hot-Tap installations, we
assume pipe dimensions are
known

Wall
thickness:____________

Before installing the sensor some critical dimensions must be established. The rotor shaft must be
located 10% inside the pipe I.D. to insure accurate
calibration capability. To accomplish this, the "H"
dimension is measured from the outside surface of
the pipe to the bottom of the sensor flange.
Nominal "H" dimensions for standard pipes are
listed on page 18-19. For irregular pipe dimensions, calculate the "H" dimension using the given
formulas (page 7). The 6 inch ruler may be used
to measure the I.D. and wall thickness of pipes up
to 5 inch (standard sensors only).
6

6
5

5

5
4

4

5
3

3

4

I.D.: ________________

2

2

4

1

1

3

A

3

wall
thickness

6

2

5

1

1

A

B

incorrect

2

B

5

4

4

For standard sensor installations, the ruler may be used to
measure wall thickness and
I.D. of pipes up to 5 inches in
diameter.

6

3

3
2

2

1

1

A

B

I.D.

correct

Standard Sensor
H = 5.95 - pipe wall thickness - (0.10 X I.D.)

Record your pipes "H"
dimension for future
reference:

Example:
3.0 inch schedule 80 wrought steel;
Wall thickness= 0.3 in.
Inside diameter = 2.9 in.

H= _________________

H = 5.95 - 0.3 - (0.10 X 2.9)
H = 5.36 in.
sensor flange

alignment rod

"H"
process pipe
pipe side view

direction of flow

Hot-Tap Sensor
H = 15.00 - pipe wall thickness - (0.10 X I.D.)
Example:
10 inch schedule 40 wrought steel;
Wall thickness= 0.365 in.
Inside diameter = 10.02 in.
H = 15.00 - 0.365 - (0.10 X 10.02)
H = 13.633 in.

Record your pipes "H"
dimension for future
reference:
H= _________________

protector plate

alignment rod

"H"

direction of flow
process pipe (side view)

7

Once the correct dimensions are calculated and
recorded, the sensor can be installed in the fitting.
The Standard and Hot-Tap versions require
substantially different procedures.

3.6 Standard Installation
Step 1
hex nut
lock washer

brass sensor nut

Step 2

1. Thread one hex nut onto each of the three
threaded rods included in package. Install
threaded rod with a lock-washer onto the brass
sensor nut. Secure rods in place by tightening
each hex nut against the brass sensor nut.
2. Thread one jam nut and lower hex nut onto
each stud so that the top surface of each nut is at
the proper "H" dimension for your pipe. Secure
each hex nut with a jam nut.
3. Insert the flow sensor into the brass sensor nut,
making sure the alignment hole on the sensor
flange is pointing downstream.

lower hex nut, 2nd
jam nut, 1'st

lower hex nuts
(3/16 x 1/4-20)
jam nuts
(5/32 x 1/4-20)

"H"

hex nut and lock washer
brass sensor nut

process pipe

8

4. Place the alignment rod in the hole on the
sensor flange. Align the flange so rod is parallel
to the process pipe.
sensor flange

alignment rod

direction of flow

process pipe (top view)

The flow sensor alignment rod MUST be
parallel to the process pipe as shown.

5. Thread upper hex nuts with lock-washers until
they contact the sensor flange and tighten. Check
for proper "H" dimension and readjust if necessary.

cap nuts
sensor flange

upper hex nuts
and lock-washers

FLOW

lower
hex nuts

jam nuts
5.95 in.
(151 mm)

"H"

brass sensor nut
1-1/2 in. NPT or
ISO 7/1-Rc 1-1/2 in.
female pipe fitting

wall
thickness

10% of I.D.

pipe I.D.

FLOW

process pipe

9

3.7 Hot-Tap Installation
Step 1
hex nut
lock washer

brass sensor nut

Step 2

1. Thread one hex nut onto each of the three
threaded rods included in package. Install
threaded rod with a lock-washer onto the brass
sensor nut. Secure rods in place by tightening
each hex nut against the brass sensor nut.
2. Thread one jam nut and lower hex nut onto
each stud so the top surface of each nut is 13.75
in. (350 mm) from top surface of brass sensor nut.
Secure each hex nut with a jam nut.
This setting is critical to ensure an adequate
sensor seal and to prevent the rotor from hitting
the isolation valve orifice during installation.

lower hex nut, 2nd
jam nut, 1'st

lower hex nuts
(3/16 x 1/4-20)
jam nuts
(5/32 x 1/4-20)

13.75 in.
(350 mm)

brass sensor nut

10

3. Wipe the FP-6000 Series sensor body with a
dry, clean cloth. Orient the alignment hole on the
sensor flange to point downstream. Place the
slotted flange over the threaded rods. Lower the
sensor into fitting until the sensor flange rests on
the lower hex and jam nuts.
4. Secure the sensor with lock-washers and upper
hex nuts on the top of the flange. Before tightening, align the sensor flange so that the alignment
rod is parallel and level with the process pipe.
5. Make sure the bleed valve is closed (full
clockwise position).
sensor flange

direction of flow

alignment rod

process pipe (top view)

The flow sensor alignment rod MUST be
parallel to the process pipe as shown.

Upper hex nuts
(3/16 x 1/4-20)
1/4 in. lock washers

sensor flange

alignment rod
lower hex nut and
jam nuts
18 inch threaded rods

Brass sensor nut

13.75 in.

Bleed valve

direction of flow
process pipe (side view)

11

Using the Hot-Tap Installation Tool
The Hot-Tap installation tool helps to lower the
sensor into place against the pressure in the pipe.
1. Thread protector plate hex nuts onto each of the
three threaded rods. Adjust each hex to a height
of approximately 1 in. (25 mm) from the top of
each rod. Remove the black plastic cable grommet in top of sensor with a screwdriver. Slide the
grommet up the cable away from sensor.
2. Position the installation tool bearing plate by
rotating it so that it is approximately 2 inches away
from the swivel mount. Mount the installation tool
by placing the threaded rods through the holes in
the tool's bearing plate, resting the bearing plate
on top of the protector plate hex nuts. Make sure
the swivel mount's ears are mounted between the
threaded rods (not over the rods). Install the
bearing plate cap nuts. Tighten the bearing plate
cap nuts to secure the installation tool in place.
protector plate
cap nuts

1.0 in.
(25 mm)

Protector plate
removed during
sensor installation

Protector plate hex nut
(3/16 x 1/4-20)

cable
grommit
cap nuts
protector plate
hex nuts
sensor
cable

installation tool
threaded shaft
bearing plate
swivel mount
w/cable port
sensor flange
sensor body

12

3. Align the sensor cable with the swivel mount
cable port to prevent cable pinching. Use a
3/8 inch wrench or socket to turn the installation
tool shaft clockwise until it is seated in the hole at
the top of the sensor flange.
4. Wearing safety face protection, slowly open
the isolation valve to the full open position.
Loosen the lower hex and jam nuts and move them
to the required "H" dimension. Turn the installation
tool shaft clockwise until the sensor flange contacts
the lower hex and jam nuts. Thread the upper hex
nuts down until they contact the sensor flange.
Tighten the upper hex nuts to secure the sensor.
5. Remove cap nuts and withdraw the installation
tool by turning shaft counterclockwise. Be careful
to not damage cable. Snap cable grommet into
top of sensor and replace protector plate and cap
nuts.
installation tool
shaft

protector plate
cap nuts

cap nuts

upper hex nuts
alignment rod
lower hex nuts

protector plate
protector plate
hex nut

jam nuts

"H"

direction of flow
13

Chapter 4

4.1 Standard Sensor Removal
To remove the Standard FP-6000 Series sensor
from a depressurized empty pipe, simply remove
the cap nuts and upper hex nuts located above the
sensor flange. Pull up on sensor flange with
twisting motion.

Sensor Removal
Procedures

4.2 Hot-Tap Sensor Removal
To remove the Hot-Tap sensor safely from a
pressurized active pipe, the entire installation
process must be reversed.
protector plate
cap nuts

protector plate
protector plate
hex nut

1. Remove the cap nuts, protector plate, protector
plate hex nuts, and sensor cable grommet.
2. Thread installation tool in place and secure
bearing plate in place of sensor protector plate.
3. Turn shaft of installation tool clockwise to lower
tool into opening in sensor flange. Guide cable
into the port to prevent damage.

installation tool
threaded shaft

upper hex nuts
and lock washers
sensor flange
14.2 in.
(361 mm)

lower hex and
jam nuts

process pipe (side view)

14

4. Wearing
safety face
protection,
loosen the upper
hex nuts and raise to 14.2 in.
(361 mm) from top of brass
sensor nut to bottom of nut. This
measurement is critical to
maintain watertight seal in
sensor while allowing clearance
to close the isolation valve.

installation tool
threaded shaft
cap nuts
protector plate
hex nuts
sensor cable
upper hex nuts

installation tool
bearing plate
swivel mount
w/cable port
sensor flange
1 lower hex nut
and jam nut
sensor body

5. Wearing safety face protection, turn the
installation tool shaft counterclockwise to withdraw
sensor until the sensor flange contacts the upper
hex nuts.
6. Raise one lower hex and jam nut to bottom of
sensor flange.
7. Close valve, remove bearing plate and tool.
To remove the sensor
8. Wearing safety face protection, cover the
bleed valve with suitable protection (rag, towel,
etc.) and open the bleed valve (ccw rotation) to
relieve internal pressure. Pull sensor up until bleed
valve purges some fluid (indicating sensor is past
1st o-ring seal inside brass sensor nut) then remove
sensor from brass sensor nut/threaded rod
assembly.

When reinstalling the
sensor: leave one lower
hex nut in position to guide
sensor to proper height before
opening valve. Return to "H"
dimension height after valve is
opened.

Caution: In case of a leaky isolation valve, the
sensor will be under a slight amount of pressure.
Care should be taken when removing the sensor.
Use the bleed valve to relieve this pressure taking
care not to spray fluid on yourself or others.
15

Chapter 5

5.1 Maintenance

Maintenance
and
Replacement
Parts

5.2 Replacement Parts

All versions of the FP-6000 series sensor require
little or no maintenance, with the exception of an
occasional sensor/paddlewheel cleaning.

(Standard version)
1. Standard sensor assembly FP-6000, -6001
2. Rotor kit (bearings, shaft, retainers, and rotor
included), see table below♦
• FP52509-1 kit with stainless steel shaft
• FP52509-2 kit with Tungsten Carbide shaft
3. Instruction manual
M-2973

♦Rotor Kit
retainer

retainer
rotor shaft

bearing

FP52509-1 Rotor Kit
• Retainer material: 316 stainless steel
• Rotor shaft material: 316 stainless steel
• Bearing material: Fluoroloy B
• Rotor material: CD4MCu stainless steel

bearing
rotor

Refer to rotor replacement
instructions, pg# 17

FP52509-2 Rotor Kit
• Retainer material: 316 stainless steel
• Rotor shaft material: Tungsten Carbide
• Bearing material: Fluoroloy B
• Rotor material: CD4MCu stainless steel

(Hot-Tap version)
4. Hot-Tap sensor assembly FP-6000, -6001
5. Rotor kit (bearings, shaft, retainers, and rotor
included), see table above♦
• FP52509-1 kit with stainless steel shaft
• FP52509-2 kit with Tungsten Carbide shaft
6. Instruction manual
M-2973

16

5.3 Rotor Replacement Procedure
Rotor Pin

1. With a small pair of needle-nose pliers, firmly
grip the center of the rotor pin (axle) and with a
twisting motion, bend the rotor pin into an "S"
shape. This should pull the ends of the pin out of
the shaft retainers and free the rotor assembly.

2. Remove shaft retainer from each side by gently
tapping it inwards using a punch. Install a new
shaft retainer with the rotor shaft clearance hole
inward. Only install one shaft retainer at this
time.

Retainer

Punch

Rotor Pin

3. Insert the new rotor assembly and bearings into
the rotor housing of the sensor and place the new
rotor pin (axle) through the open end of the rotor
housing, through the rotor and bearings, and into
the previously installed shaft retainer.

Existing
Retainer

New
Bearings

Rotor
Assembly

4. Tap the second shaft retainer (rotor shaft clearance hole inwards) into the hole while lining up the
rotor pin with the center of the shaft retaining hole.
This completes the rotor replacement procedure.
17

H Dimensions

H Dimensions for Standard Sensors

Wrought Steel Pipe Per ANSI 36.10
NPS

SCH 40

SCH 80

1-1/2 in.
2 in.
2-1/2 in.
3 in.
3-1/2 in.
4 in.
5 in.
6 in.
8 in.
10 in.
12 in.
14 in.
16 in.
18 in.
20 in.
22 in.
24 in..

5.644
5.589
5.500
5.427
5.369
5.310
5.187
5.064
4.830
4.583
4.350
4.200
3.950
3.700
3.475
*
3.000

5.600
5.538
5.442
5.360
5.296
5.230
5.094
4.942
4.688
4.400
4.125
3.950
3.675
3.400
3.125
2.850
2.575

in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.

in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.

1-1/2 in.
2 in.
2-1/2 in.
3 in.
3-1/2 in.
4 in.
5 in.
6 in.
8 in.
10 in.
12 in.
14 in.
16 in.
18 in.
20 in.
22 in.
24 in.

in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.

5.600
5.538
5.442
5.360
5.296
5.230
5.094
4.942
4.688
4.475
4.275
4.150
3.950
3.750
3.550
3.350
3.150

in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.

SCH 5S

SCH 10S

SCH 40S

SCH 80S

5.708
5.660
5.596
5.534
5.484
5.434
5.306
5.200
5.000
4.768
4.550
4.425
4.218
4.018
3.800
3.600
3.376

5.673
5.625
5.567
5.504
5.454
5.404
5.287
5.180
4.969
4.743
4.531
4.400
4.200
4.000
3.776
3.576
3.350

5.644
5.589
5.500
5.427
5.369
5.310
5.187
5.064
4.830
4.583
4.375
*
*
*
*
*
*

5.600
5.538
5.442
5.360
5.296
5.230
5.094
4.942
4.688
4.475
4.275
*
*
*
*
*
*

in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.

(*) represents values currently unavailable

18

5.644
5.589
5.500
5.427
5.369
5.310
5.187
5.064
4.830
4.583
4.375
4.250
4.050
3.850
3.650
3.450
3.250

XS

Conversion:
mm = inches (25.4)

Stainless Steel Pipe Per ANSI B36.19
NPS

STD

in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.

in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.

in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.

H Dimensions

H Dimensions for Hot-Tap Sensors
Wrought Steel Pipe Per ANSI 36.10
NPS

SCH 40

1-1/2 in.
2 in.
2-1/2 in.
3 in.
3-1/2 in.
4 in.
5 in.
6 in.
8 in.
10 in.
12 in.
14 in.
16 in.
18 in.
20 in.
22 in.
24 in.

14.694
14.639
14.550
14.477
14.419
14.360
14.237
14.144
13.880
13.633
13.400
13.250
13.000
12.750
12.525
*
12.050

SCH 80
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.

14.650
14.588
14.492
14.410
14.346
14.280
14.144
13.992
13.738
13.450
13.175
13.000
12.725
12.450
12.175
11.900
11.625

STD
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.

1-1/2 in.
2 in.
2-1/2 in.
3 in.
3-1/2 in.
4 in.
5 in.
6 in.
8 in.
10 in.
12 in.
14 in.
16 in.
18 in.
20 in.
22 in.
24 in.

SCH 5S
14.758
14.711
14.646
14.584
14.534
14.484
14.357
14.250
14.050
13.818
13.600
13.475
13.268
13.068
12.850
12.650
12.426

in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.

in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.

14.650
14.588
14.492
14.410
14.346
14.280
14.144
13.992
13.738
13.525
13.325
13.200
13.000
12.800
12.600
12.400
12.200

in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.

Conversion:
mm = inches (25.4)

Stainless Steel Pipe Per ANSI B36.19
NPS

14.694
14.639
14.550
14.477
14.419
14.360
14.237
14.144
13.880
13.633
13.425
13.300
13.100
12.900
12.700
12.500
12.300

XS

SCH 10S

SCH 40S

SCH 80S

14.723
14.675
14.617
14.554
14.504
14.454
14.337
14.230
14.019
13.793
13.581
13.450
13.250
13.050
12.826
12.626
12.400

14.694
14.639
14.550
14.477
14.419
14.360
14.237
14.144
13.880
13.633
13.425
*
*
*
*
*
*

14.650
14.588
14.492
14.410
14.346
14.280
14.144
13.992
13.738
13.525
13.325
*
*
*
*
*
*

in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.

in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.

in.
in.
in.
in.
in.
in.
in.
in.
in.
in.
in.

(*) represents values currently unavailable

19

K-factors
Stainless Steel

SCH 40S STAINLESS STEEL PIPE PER ANSI B36.19
K-FACTOR K-FACTOR A-FACTOR A-FACTOR

SCH 5S STAINLESS STEEL PIPE PER ANSI B36.19
K-FACTOR K-FACTOR A-FACTOR A-FACTOR
PIPE
SIZE
1 1/2
2
2 1/2
3
3 1/2
4
5
6
8
10
12
14
16
18
20
22
24

PULSES/
U.S. GAL
104.200
67.160
46.060
29.790
22.060
16.890
10.6500
7.1160
3.8700
2.3570
1.6060
1.2980
0.9620
0.7400
0.5900
0.4790
0.3990

PULSES/
LITER
27.5297
17.7437
12.1691
7.8705
5.8283
4.4624
2.8137
1.8801
1.0225
0.6227
0.4243
0.3429
0.2542
0.1955
0.1559
0.1266
0.1054

U.S.
GPM/HZ
0.5758
0.8934
1.3026
2.0141
2.7199
3.5524
5.6338
8.4317
15.504
25.456
37.360
46.225
62.370
81.081
101.695
125.26
150.38

LPM/HZ
2.1795
3.3815
4.9305
7.6234
10.295
13.446
21.324
31.914
58.682
096.35
141.41
174.96
236.07
306.89
384.92
474.11
569.17

SCH 10S STAINLESS STEEL PIPE PER ANSI B36.19
K-FACTOR K-FACTOR A-FACTOR A-FACTOR
PIPE
SIZE
1 1/2
2
2 1/2
3
3 1/2
4
5
6
8
10
12
14
16
18
20
22
24

PULSES/
U.S. GAL
113.600
72.560
48.750
31.250
23.010
17.540
10.8700
7.2410
3.9520
2.3880
1.6200
1.3110
0.9680
0.7440
0.5930
0.4820
0.4020

PULSES/
LITER
30.0132
19.1704
12.8798
8.2563
6.0793
4.6341
2.8719
1.9131
1.0441
0.6309
0.4280
0.3464
0.2557
0.1966
0.1567
0.1273
0.1062

U.S.
GPM/HZ
0.5282
0.8269
1.2308
1.9200
2.6076
3.4208
5.5198
8.2861
15.182
25.126
37.037
45.767
61.983
80.645
101.180
124.48
149.25

LPM/HZ
1.9991
3.1298
4.6585
7.2672
09.870
12.948
20.892
31.363
57.465
095.10
140.19
173.23
234.61
305.24
382.97
471.16
564.93

PIPE
SIZE
1 1/2
2
2 1/2
3
3 1/2
4
5
6
8
10
12
14
16
18
20
22
24

PULSES/
U.S. GAL
122.000
78.690
55.630
35.530
26.070
19.840
12.090
8.0410
4.3500
2.6080
1.7400
*
*
*
*
*
*

PULSES/
LITER
32.2325
20.7900
14.6975
9.3871
6.8877
5.2417
3.1942
2.1244
1.1493
0.6890
0.4597
*
*
*
*
*
*

U.S.
GPM/HZ
0.4918
0.7625
1.0786
1.6887
2.3015
3.0242
4.9628
7.4618
13.793
23.006
34.483
*
*
*
*
*
*

LPM/HZ
1.8615
2.8860
4.0823
6.3918
08.711
11.447
18.784
28.243
52.207
87.078
130.52
*
*
*
*
*
*

SCH 80S STAINLESS STEEL PIPE PER ANSI B36.19
K-FACTOR K-FACTOR A-FACTOR A-FACTOR
PIPE
SIZE
1 1/2
2
2 1/2
3
3 1/2
4
5
6
8
10
12
14
16
18
20
22
24

PULSES/
U.S. GAL
136.100
88.590
62.810
39.990
29.220
22.160
13.420
9.0160
4.8190
2.7730
1.8240
*
*
*
*
*
*

PULSES/
LITER
35.9577
23.4055
16.5945
10.5654
7.7199
5.8547
3.5456
2.3820
1.2732
0.7326
0.4819
*
*
*
*
*
*

U.S.
GPM/HZ
0.4409
0.6773
0.9553
1.5004
2.0534
2.7076
4.4709
6.6548
12.451
21.637
32.895
*
*
*
*
*
*

LPM/HZ
1.6686
2.5635
3.6157
5.6789
7.7721
10.248
16.923
25.189
47.126
81.897
124.51
*
*
*
*
*
*

K-factors
Wrought Steel

STD WROUGHT STEEL PIPE PER ANSI B36.10
K-FACTOR K-FACTOR A-FACTOR A-FACTOR
PIPE
SIZE
1 1/2
2
2 1/2
3
3 1/2
4
5
6
8
10
12
14
16
18
20
22
24

PULSES/
U.S. GAL
122.000
78.690
55.630
35.530
26.070
19.840
12.090
8.0410
4.3500
2.6080
1.7400
1.3950
1.0220
0.7800
0.6150
0.4970
0.4110

PULSES/
LITER
32.2325
20.7900
14.6975
9.3871
6.8877
5.2417
3.1942
2.1244
1.1493
0.6890
0.4597
0.3686
0.2700
0.2061
0.1625
0.1313
0.1086

U.S.
GPM/HZ
0.4918
0.7625
1.0786
1.6887
2.3015
3.0242
4.9628
7.4618
13.793
23.006
34.483
43.011
58.708
76.923
97.561
120.72
145.99

LPM/HZ
1.8615
2.8860
4.0823
6.3918
08.711
11.447
18.784
28.243
52.207
87.078
130.52
162.80
222.21
291.15
369.27
456.94
552.55

XS WROUGHT STEEL PIPE PER ANSI B36.10
K-FACTOR K-FACTOR A-FACTOR A-FACTOR
PIPE
SIZE
1 1/2
2
2 1/2
3
3 1/2
4
5
6
8
10
12
14
16
18
20
22
24

PULSES/
U.S. GAL
136.100
88.590
62.810
39.990
29.220
22.160
13.420
9.0160
4.8190
2.7730
1.8240
1.4550
1.0590
0.8050
0.6320
0.5100
0.4200

PULSES/
LITER
35.9577
23.4055
16.5945
10.5654
7.7199
5.8547
3.5456
2.3820
1.2732
0.7326
0.4819
0.3844
0.2798
0.2127
0.1670
0.1347
0.1110

U.S.
GPM/HZ
0.4409
0.6773
0.9553
1.5004
2.0534
2.7076
4.4709
6.6548
12.451
21.637
32.895
41.237
56.657
74.534
94.937
117.65
142.86

LPM/HZ
1.6686
2.5635
3.6157
5.6789
7.7721
10.248
16.923
25.189
47.126
81.897
124.51
156.08
214.45
282.11
359.34
445.29
540.71

SCH 40 WROUGHT STEEL PIPE PER ANSI B36.10
K-FACTOR K-FACTOR A-FACTOR A-FACTOR
PIPE
SIZE
1 1/2
2
2 1/2
3
3 1/2
4
5
6
8
10
12
14
16
18
20
22
24

PULSES/
U.S. GAL
122.000
78.690
55.630
35.530
26.070
19.840
12.090
8.0410
4.3500
2.6080
1.7610
1.4250
1.0590
0.8180
0.6460
*
0.4350

PULSES/
LITER
32.232
20.790
14.697
9.3871
6.8877
5.2417
3.1942
2.1244
1.1493
0.6890
0.4653
0.3765
0.2798
0.2161
0.1707
*
0.1149

U.S.
GPM/HZ
0.4918
0.7625
1.0786
1.6887
2.3015
3.0242
4.9628
7.4618
13.793
23.006
34.072
42.105
56.657
73.350
92.879
*
137.93

LPM/HZ
1.8615
2.8860
4.0823
6.3918
08.711
11.447
18.784
28.243
52.207
87.078
128.96
159.37
214.45
277.63
351.55
*
522.07

SCH 80 WROUGHT STEEL PIPE PER ANSI B36.10
K-FACTOR K-FACTOR A-FACTOR A-FACTOR
PIPE
SIZE
1 1/2
2
2 1/2
3
3 1/2
4
5
6
8
10
12
14
16
18
20
22
24

PULSES/
U.S. GAL
136.100
88.590
62.810
39.990
29.220
22.160
13.420
9.0160
4.8190
2.8970
1.9620
1.5890
1.1750
0.9040
0.7160
0.5820
0.4820

PULSES/
LITER
35.9577
23.4055
16.5945
10.5654
7.7199
5.8547
3.5456
2.3820
1.2732
0.7654
0.5184
0.4198
0.3104
0.2388
0.1892
0.1538
0.1273

U.S.
GPM/HZ
0.4409
0.6773
0.9553
1.5004
2.0534
2.7076
4.4709
6.6548
12.451
20.711
30.581
37.760
51.064
66.372
83.799
103.093
124.48

LPM/HZ
1.6686
2.5635
3.6157
5.6789
7.7721
10.248
16.923
25.189
47.126
78.391
115.75
142.92
193.28
251.22
317.18
390.21
471.16

21

K-factors
Plastic Pipe

Schedule 80 Plastic pipe per ASTM-D-1785
K-FACTOR K-FACTOR A-FACTOR A-FACTOR

Schedule 40 Plastic pipe per ASTM-D-1785
K-FACTOR K-FACTOR A-FACTOR A-FACTOR
PIPE
SIZE
1 1/2
2
2 1/2
3
3 1/2
4
5
6
8
10
12

22

PULSES/
U.S. GAL
124.400
80.140
56.730
36.180
26.500
20.140
12.250
8.1430
4.3980
2.6340
1.7770

PULSES/
LITER
32.8666
21.1731
14.9881
9.5588
7.0013
5.3210
3.2365
2.1514
1.1620
0.6959
0.4695

U.S.
GPM/HZ
0.4823
0.7487
1.0576
1.6584
2.2642
2.9791
4.8980
7.3683
13.643
22.779
33.765

LPM/HZ
1.8256
2.8338
4.0032
6.2769
8.5698
11.276
18.539
27.889
51.637
86.219
127.80

PIPE
SIZE
1 1/2
2
2 1/2
3
3 1/2
4
5
6
8
10
12

PULSES/
U.S. GAL
139.400
90.790
64.610
41.050
29.940
22.660
13.700
9.1990
4.9060
2.9450
1.9930

PULSES/
LITER
36.8296
23.9868
17.0700
10.8454
7.9102
5.9868
3.6196
2.4304
1.2962
0.7781
0.5266

U.S.
GPM/HZ
0.4304
0.6609
0.9286
1.4616
2.0040
2.6478
4.3796
6.5224
12.230
20.374
30.105

LPM/HZ
1.6291
2.5014
3.5149
5.5323
7.5852
10.022
16.577
24.687
46.290
77.114
113.95

K-factors and A-factors are listed in
U.S. gallons and in liters. Conversion
formulas for other engineering units
are listed below.

K = 60/A

• The K-factor is the number of pulses generated
by the FP-6000 series paddlewheel per unit of
liquid in a specific pipe size.

A = 60/K

• The A-factor is the flow rate (per minute) represented by 1 Hz output from the FP-6000 series
sensor in a specific pipe size.

To convert K from
U.S. gallons
U.S. gallons
U.S. gallons
U.S. gallons
U.S. gallons
U.S. gallons
U.S. gallons

to
cubic feet
cubic inches
cubic meters
pounds of water
acre feet
liters
Imperial gallons

multiply K by
7.479
0.00433
263.85
0.120
325853
0.264
1.201

To convert K from
liters
liters
liters

to
cubic meters
kilograms of water
gallons

multiply K by
1000
1
3.785

General Data
Flow velocity range:

1.6 to 20 ft/s
0.5 to 6 m/s

Linearity:

±1% of full range

Repeatability:

±0.5% of full range

Pipe sizes:
Standard version:
Hot-Tap version:

Cable length:

Materials
Sensor material:

Specifications

1.5 to 24 in.
(38 to 610 mm)
1.5 to 36 in.
(38 to 914 mm)
25 ft (7.6 m), can extend
up to 200 ft (61 m)
without amplification

C36000 free cutting
brass

Rotor material:

CD4MCu stainless steel

Rotor bearings:

Fluoroloy B®

Rotor shaft:

316 stainless steel (opt.)
Tungsten Carbide (std.)

O-ring material:

Viton®

Electrical Data
Power requirements:

Self powered

Load impedance:

0 to 1000 Ω max.

Ambient Conditions
Maximum
23

Specifications

operating pressure:

225 psi (15 bar)

Maximum
operating temperature: 212°F (100 °C)
Caution: The FP-6002 and FP-6003 Series HotTap system's overall specifications and limitations
depend on the lowest maximum rating of the
components associated with the system. For
example, a ball valve, a component of the system,
is rated at a maximum 100 psi @ 185°F, limiting
the entire system's maximum pressure/temperature
rating to 100 psi @ 185°F. All higher maximum
specifications MUST yield to the component with
the lowest maximum specification.
Note: Pressure/temperature specifications refer to
sensor performance in water. Certain chemical
limitations may apply. Chemical compatibility
should be verified before sensor installation.

24

WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month
grace period to the normal one (1) year product warranty to cover handling and shipping time. This
ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no
charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,
including but not limited to mishandling, improper interfacing, operation outside of design limits,
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of
having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;
or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating
conditions outside of OMEGA’s control. Components which wear are not warranted, including but not
limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any
damages that result from the use of its products in accordance with information provided
by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it
will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, EXCEPT THAT OF
TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of
OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the
component upon which liability is based. In no event shall OMEGA be liable for
consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or
activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility
as set forth in our basic WARRANTY / DISCLAIMER language, and, additionally, purchaser will indemnify
OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the
Product(s) in such a manner.

RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE
RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN
(AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return
package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.
FOR WARRANTY RETURNS, please have the
following information available BEFORE
contacting OMEGA:
1. Purchase Order number under which the
product was PURCHASED,
2. Model and serial number of the product under
warranty, and
3. Repair instructions and/or specific problems
relative to the product.

FOR NON-WARRANTY REPAIRS, consult OMEGA
for current repair charges. Have the following
information available BEFORE contacting OMEGA:
1. Purchase Order number to cover the COST of
the repair,
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems
relative to the product.

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords
our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2000 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the
prior written consent of OMEGA ENGINEERING, INC.

Where Do I Find Everything I Need for
Process Measurement and Control?
OMEGA…Of Course!

Shop online at www.omega.com
TEMPERATURE
















Thermocouple, RTD & Thermistor Probes, Connectors, Panels & Assemblies
Wire: Thermocouple, RTD & Thermistor
Calibrators & Ice Point References
Recorders, Controllers & Process Monitors
Infrared Pyrometers

PRESSURE, STRAIN AND FORCE













Transducers & Strain Gages
Load Cells & Pressure Gages
Displacement Transducers
Instrumentation & Accessories

FLOW/LEVEL













Rotameters, Gas Mass Flowmeters & Flow Computers
Air Velocity Indicators
Turbine/Paddlewheel Systems
Totalizers & Batch Controllers

pH/CONDUCTIVITY













pH Electrodes, Testers & Accessories
Benchtop/Laboratory Meters
Controllers, Calibrators, Simulators & Pumps
Industrial pH & Conductivity Equipment

DATA ACQUISITION
















Data Acquisition & Engineering Software
Communications-Based Acquisition Systems
Plug-in Cards for Apple, IBM & Compatibles
Datalogging Systems
Recorders, Printers & Plotters

HEATERS


 Heating Cable


 Cartridge & Strip Heaters


 Immersion & Band Heaters


 Flexible Heaters


Laboratory Heaters

ENVIRONMENTAL
MONITORING AND CONTROL



















6-2517.090-OM/(D-8/02)

Metering & Control Instrumentation
Refractometers
Pumps & Tubing
Air, Soil & Water Monitors
Industrial Water & Wastewater Treatment
pH, Conductivity & Dissolved Oxygen Instruments

M-2973/0802



---

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Linearized                      : No
Create Date                     : 2002:08:21 08:24:28-07:00
Modify Date                     : 2005:03:10 13:33:58-06:00
Subject                         : 2517-OM manual
Keywords                        : air velocity indicators, anemometer, anemometers, conductivity, dissolved oxygen, ph, ph measurement, flow meter, flowmeter, flow meters, flowmeters, environmental control, level measurement, level control, mag flow, magnetic flow meter, electrode, electrodes, ph control
Page Count                      : 32
Creation Date                   : 2002:08:21 08:24:28-07:00
Mod Date                        : 2005:03:10 13:33:58-06:00
Producer                        : Acrobat Distiller 5.0.2 for Macintosh
Author                          : Omega Engineering
Metadata Date                   : 2005:03:10 13:33:58-06:00
Creator                         : Omega Engineering
Title                           : High performance Flow Sensor
Description                     : 2517-OM manual

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