Omega Lift 13120 Users Manual ~1
2015-02-05
: Omega-Lift Omega-Lift-13120-Users-Manual-496427 omega-lift-13120-users-manual-496427 omega-lift pdf
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Operating Instructions & Parts Manual Hydraulic Toe Jacks Model Number 13120 13200 Shinn Fu Co. of America, Inc. ©2002 10939 N. Pomona Avenue Kansas City, MO 64153 Capacity 6 Ton 10 Ton OIPM # 13120-TJ2 Printed in Taiwan Save these instructions. For your safety, read, understand, and follow the information provided with and on this jack. The owner and operator of this equipment shall have an understanding of this jack and safe operating procedures before attempting to use. The owner and operator shall be aware that use and repair of this product may require special skills and knowledge. Instructions and safety information shall be conveyed in the operator's native language before use of this jack is authorized. If any doubt exists as to the safe and proper use of this jack, remove from service immediately. Inspect before each use. Do not use if broken, bent, cracked or damaged parts are noted. Any jack that appears damaged in any way, or operates abnormally shall be removed from service immediately. If the jack has been or suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly upon it), immediately discontinue use until jack has been checked by an Omega authorized service center. It is recommended that an annual inspection be done by qualified personnel. Labels and Operator’s Manuals are available from manufacturer (see Replacement Parts, page 6). PRODUCT DESCRIPTION Omega Hydraulic Toe Jacks are designed for lifting, but not sustaining, loads ranging from 6 tons thru 10 tons depending on the rated capacity of the jack. They are designed to be used vertically. After lifting, loads must be immediately supported by appropriate means. Each model is suitable for use in an appropriately rated and designed vertical or bench press structure. These jacks are not recommended for use in lifting or positioning construction trailers, houses and/or other building structures. SPECIFICATIONS Model Capacity Base Size (L x W) Lifting Range - Toe Lifting Range - Head 13120 6 Ton 7 1/2" X 4 5/8" 7/8" ~ 6" 10 1/2" ~ 15 5/8" 13200 10 Ton 7 1/2" X 5 3/8" 1 1/8" ~ 6 1/4" 11" ~ 16 1/8" BEFORE USE 1. Verify that the product and the application are compatible, if in doubt call Omega Technical Service (888)332-6419. 2. Before using this product, read the operator's manual completely and familiarize yourself thoroughly with the product and the hazards associated with its improper use. 3. Assemble handle sections by lining up spring clip of smaller diameter handle section with slot of larger handle section. Press down the spring clip and slide smaller diameter section until clip is secure in slot. 4. With the notched end of the provided handle, engage and open the release valve (counterclockwise no more than 1/2 full turn). 5. With ram fully retracted, locate and remove the oil filler plug/screw. Insert the handle into the handle sleeve, then pump 6 to 8 strokes. This will help release any pressurized air which may be trapped within the reservoir. Ensure the oil level is just below the oil filler plug/screw hole. Reinstall the oil filler plug/screw. 6. Check to ensure that the pump operates smoothly before putting into service. Replace worn or damaged parts and assemblies with Omega Authorized Replacement Parts only. 7. Inspect before each use. Do not use if bent, broken or cracked components are noted. head saddle oil filler plug / screw* (not shown) toe saddle carry handle return spring handle handle sleeve release valve * oil filler screw for 13200 Figure 1 - Model 13120 & 13200 Nomenclature OIPM#13120-TJ2 2 ! WARNING ! WARNING Study, understand, and follow all instructions before operating this device. Do not exceed rated capacity. Use only on hard, level surfaces. Lifting device only. Immediately after lifting, support the vehicle with appropriate means. Failure to heed these markings may result in personal injury and/or property damage. OPERATION Lifting 1. Assemble 3 pc. handle, ensure that spring clips align with slots. 2. Secure the load to prevent inadvertent shifting and movement. 3. Position the jack near desired lift point. 4. Close the release valve by turning it clockwise until it is firmly closed. To avoid crushing and related injuries: NEVER work on, under or around a load supported only by a jack. ALWAYS use adequately rated jack stands. OPERATION (continued) Note: Use the handle provided with this product or an authorized replacement handle to ensure proper release valve operation. When using to lift vehicle, lift only on the manufacturer’s recommended lift points and in accordance with the published guidelines in your vehicle owners manual. Always use jack stands to support the load immediately after lifting. Lowering 1. Raise load enough to carefully remove jack stands. 2. Insert handle onto release valve and slowly turn handle counterclockwise, but no more than 1/2 turn. 3. If load fails to lower: a. Carefully transfer the load to another lifting device and jack stands. b. Carefully remove affected jack, and then the jack stands. Lower the load, again by slowly turning the release valve no more than 1/2 turn. 5. Insert and secure handle into handle sleeve. Pump handle until saddle contacts load. 6. Raise load to desired height, then immediately transfer the load to appropriately rated support devices such as jack stands. ! SAFETY MESSAGE ! Be sure all tools and personnel are clear before lowering load. No alterations shall be made to this device. Only attachments and/or adapters supplied by the manufacturer shall be used. 4. After removing jack from under the load, push ram and handle sleeve down to reduce exposure to rust and contamination. 3 OIPM#13120-TJ2 MAINTENANCE MAINTENANCE (continued) Important: Use only a good grade hydraulic jack oil. Avoid mixing different types of fluid and NEVER use brake fluid, turbine oil, transmission fluid, motor oil or glycerin. Improper fluid can cause premature failure of the jack and the potential for sudden and immediate loss of load. We recommend Mobil DTE 13M. Note: Dispose of hydraulic fluid in accordance with local regulations. 3. Fill with good quality jack oil. Reinstall oil filler plug/ screw. Lubrication 1. A coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust and assure that assemblies move freely. 2. Periodically check the pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with a clean, oil soaked rag. Adding oil 1. With saddle fully lowered and pump piston fully depressed, set jack in its upright, level position. Remove oil filler plug/screw. 2. Fill until oil is level with the filler plug/screw hole, reinstall oil filler plug/screw. Changing oil For best performance and longest life, replace the complete fluid supply at least once per year. 1. With saddle fully lowered and pump piston fully depressed, remove the oil filler plug/screw. 2. Lay the jack on its side and drain the fluid into a suitable container. Never use sandpaper or abrasive material on these surfaces ! Storage When not in use, store the jack with pump piston and ram fully retracted. TROUBLESHOOTING Symptom Possible Causes Corrective Action Jack will not lift load • Release valve not tightly closed • Overload condition • Ensure release valve tightly closed • Remedy overload condition Jack bleeds off after lift • Release valve not tightly closed • Overload condition • Hydraulic unit malfunction • Ensure release valve tightly closed • Remedy overload condition • Contact Omega Tech. Service Jack will not lower after unloading • Reservoir overfilled • Linkages binding • Drain fluid to proper level • Clean and lubricate moving parts Poor lift performance • Fluid level low • Air trapped in system • Ensure proper fluid level • With ram fully retracted, remove oil filler plug to let pressurized air escape, then reinstall oil filler plug Will not lift to full extension • Fluid level low • Ensure proper fluid level OIPM#13120-TJ2 4 ONE YEAR LIMITED WARRANTY For a period of one (1) year from date of purchase, Shinn Fu Co. of America, Inc. will repair or replace, at its option, without charge, any of its products which fails due to a defect in material or workmanship, or which fails to conform to any implied warranty not excluded hereby. Performance of any obligation under this warranty may be obtained by returning the warranted product, freight prepaid, to Shinn Fu Co. of America, Inc. Warranty Service Department, 10939 N. Pomona Ave., Kansas City, MO 64153. Except where such limitations and exclusions are specifically prohibited by applicable law, (1) the CONSUMER'S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE, and (2) Shinn Fu Co. of America, Inc. SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER, and (3) THE DURATION OF ANY AND ALL EXPRESSED AND IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, ANY WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IS LIMITED TO A PERIOD OF ONE (1) YEAR FROM DATE OF PURCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. 5 OIPM#13120-TJ2 REPLACEMENT PARTS Available Parts: Please refer to the Parts drawing when ordering parts. Not all components of the jack are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence. When ordering parts, give Model number, serial number and description below. Call or write for current pricing: Shinn Fu Company of America, Inc. 10939 N. Pomona Ave. Kansas City, MO 64153, U.S.A. Tel:(888)332-6419 Fax:(816)891-6599 E-Mail:sales@omegalift.com Omega Website: http://www.omegalift.com Model # 13120 & 13200 Parts No. Description Quantity 1 2 3 4 --- oil filler plug / screw* handle assembly return spring saddle bracket label(s) (not shown) manual (OIPM # 13120-TJ2) 1 1 2 1 1 1 * oil filler screw for 13200 2 1 4 3 Figure 2 - Model 13120 & 13200 Replacement Parts Illustration OIPM#13120-TJ2 6 Notes Shinn Fu Company of America, Inc. 10939 N. Pomona Ave. Kansas City, MO 64153, U.S.A. Tel:(888)332-6419 Fax:(816)891-6599 E-Mail:sales@omegalift.com Omega Website: http://www.omegalift.com Notes Shinn Fu Company of America, Inc. 10939 N. Pomona Ave. Kansas City, MO 64153, U.S.A. Tel:(888)332-6419 Fax:(816)891-6599 E-Mail:sales@omegalift.com Omega Website: http://www.omegalift.com
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