User Manual
RFID System V680 Series User's Manual Amplifier and Antennas V680-HA63A V680-HS52 V680-HS63 ID Tags V680-D1KP52MT V680-D1KP66T V680-D1KP66MT Cat. No.: Z248-E1-01 Introduction Thank you for purchasing a V680-series RFID System. This manual describes the functions, performance, and application methods needed for optimum use of the V680-series RFID System. Please observe the following items when using the RFID System. • Allow the RFID System to be installed and operated only by qualified specialist with a sufficient knowledge of electrical systems. • Read and understand this manual before attempting to use the RFID System and use the RFID System correctly. • Keep this manual in a safe and accessible location so that it is available for reference when required. READ AND UNDERSTAND THIS DOCUMENT Product Overview Section 2 Specifications and Performance Section 3 Communications Specifications Section 4 Installation Section 5 Chemical Resistance RFID System V680-HA63A V680-HS52 V680-HS63 V680-D1KP52MT V680-D1KP66T V680-D1KP66MT Amplifier Antenna Antenna ID Tag ID Tag ID Tag User's Manual Section 1 Section 2 Section 3 Section 4 Section 5 Section 1 Introduction Introduction Introduction Introduction READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or comments. WARRANTY OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES. Please refer to separate catalogs for OMRON's safety rated products. OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the product. At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: • Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. • Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. • Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof. COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission. This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in its entirety. RFID System User's Manual Introduction Introduction Safety Precautions Alert Symbols for Safe Use The following symbols are used in this manual to indicate precautions that must be observed to ensure safe use of the V680-HS63, V680-HS52, and V680-HA63A. The precautions provided here contain important safety information. Be sure to observe these precautions. The following signal words are used in this manual. WARNING Indicates a potentially hazardous situation which, if not avoided, will result in minor or moderate injury, or may result in serious injury or death. Additionally, there may be significant property damage. Meanings of Alert Symbols Indicates general prohibitions for which there is no specific symbol. Warning WARNING These Products are not designed to be used either directly or indirectly in applications that detect human presence for the purpose of maintaining safety. Do not use these Products as a sensing means for protecting human lives. Regulations and Standards The V680-HS63, V680-HS52, and V680-HA63A conform to the following overseas regulations and standards. 1. FCC Rules (Federal Communications Commission) This product complies with Part 15 Subpart C of the FCC Rules. FCC ID: E4E6CYSIDV6800406 FCC NOTICE This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference. (2) This device must accept any interference received, including interference that may cause undesired operation. FCC WARNING Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Do not remove the ferrite core (TDK Type ZCAT1730-0730A) installed on the cables to suppress RF interference. RFID System User's Manual Introduction Introduction 2. EC Declaration of Conformity Hereby, OMRON Corporation declares that this RFID System, Antenna V680-HS52, V680-HS63, and Amplifier V680HA63A.Amplifier and Antenna are in compliance with essential requirements and other relevant provisions of Directive 1995/5/EC, and satisfy tests for the appropriate requirements of the following relevant standards. Radio: EN 300 330-2V1.1.1 (06-2001) EN 300 330-1V1.3.2 (12-2002) EMC: EN 301 489-3V1.4.1 (08-2002) EN 301 489-1V1.5.1 (11-2004) Safety: EN 61010-1: 2001 (2nd Edition) English Hereby, Omron, declares that the RFID System, V680-HS52 Series, V680-HS63 Series, and V680-HA63A Series are in compliance with the essential requirements and other relevant provisions of Directive 1999/5/EC. Finnish Omron vakuuttaa täten että RFID Säännös, V680-HS52 Series, V680-HS63 Series, V680-HA63A Series tyyppinen laite on direktiivin 1999/5/EY oleellisten vaatimusten ja sitä koskevien direktiivin muiden ehtojen mukainen. Dutch Hierbij verklaart Omron dat het toestel de RFID Systeem, V680-HS52 ´Serie, V680-HS63 ´Serie, V680-HA63A ´Serie in overeenstemming is met de essentiële eisen en de andere relevante bepalingen van richtlijh 1999/5/EG. French Par la présente Omron déclare que la RFID Système, V680-HS52 Série, V680-HS63 Série, V680-HA63A Série sont conforme aux exigences essentielles et aux autres dispositions pertinentes de la directive 1999/5/CE. Swedish Härmed intygar Omron att den RFID System, V680-HS52 Serie, V680-HS63 Serie, V680-HA63A Serie stär l överensstämmelse med de väsentliga egenskapskrav och övriga relevanta bestämmelser som framgår av direktiv 1999/5/EG. Danish Undertegnede Omron erklærer herved, at følgende den RFID System, V680-HS52 Serie, V680-HS63 Serie, 680-HA63A Serie overholder de væsentlige krav og øvrige relevante krav i direktiv 1999/5/EF. German Hiermit erklärt Omron, die RFID System, V670-H11 Serie, V680-HS63 Serie, V680-HA63A Serie in Übereinstimmung mit den grundlegenden Anforderungen und den anderen relevanten Vorschriften der Richtlinie 1999/5/EG befindet. (BMWi) Greek ME THN ΠAPOYSA Omron ∆HΛONEI RFID O’YO’ΓΗΜΑ, V680-HS52 O’EIPA, V680-HS63 O’EIPA, V680-HA63A O’EIPA SYMMOPF ONETAI ΠPOS TIS OYSIO∆EIS AΠAITHSEIS KAI TIS ΛOIΠES SXETIKES ∆IATAΞEIS THS O∆HΓIAS 1999/5/EK. Italian Con la presente Omron dichiara che la RFID Sistema, V680-HS52Serie, V680-HS63 Serie, V680-HA63A Serie sono conforme ai requisiti essenziali ed alle altre disposizioni pertinenti stabilite dalla direttiva 1999/5/CE. Spanish Por medio de la presente Omron declara que el RFID Sistema, V680-HS52 Serie, V680-HS63 Serie, V680-HA63A Serie esta conforme a los requisitos esenciales y cualesquiera otras disposiciones aplicables o exigibles de la Directiva 1999/5/CE. Portuguese Omron declara que a RFID Sistema, V680-HS52 Série, V680-HS63 Série, V680-HA63A Série ser conforme com os tequisitos essenciais e outras disposições da Directiva 1999/5/CE. Romanian Prin prezenta, Omron declar c acest V680-HS52,V680-HS63, V680-HA63A este conform cu cerin ele principale çi cu celelalte prevederi relevanate ale Directivei 1999/5/EC. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Do not remove the ferrite core (TDK Type ZCAT1730-0730A) installed on the cables to suppress RF interference. 3. Japan Radio Law Equipment using high frequencies: Inductive Reading/Writing Communications Equipment Conforming standards: Inductive Reading/Writing Communications Equipment; Standard: ARIB STD-T82 RFID System User's Manual Introduction Introduction Precautions for Safe Use Be sure to observe the following precautions to ensure safe use of the Products. 1. Do not use the Products in environments with flammable, explosive, or corrosive gasses. 2. Do not attempt to disassemble, repair, or modify any Product. 3. Tighten mounting screws securely. 4. If any cable has a locking mechanism, make sure that it has been locked before using the cable. 5. Do not allow water or pieces of wire to enter from openings in the case. Doing so may cause fire or electric shock. 6. Turn OFF the Controller power supply before mounting or removing an Antenna or Amplifier. 7. If an error is detected in any Product, immediately stop operation and turn OFF the power supply. Consult with an OMRON representative. 8. Dispose of the Products as industrial waste. 9. Observe all warnings and precautions given in the body of this manual. 10.Do not touch the product immaediately after usage at high temperatures. Doing so may occasionally result in burning. RFID System User's Manual Introduction Introduction Precautions for Correct Use Always observe the following precautions to prevent operation failures, malfunctions, and adverse effects on performance and equipment. 1. Installation Environment Do not use the Products in the following locations. • Locations exposed to corrosive gases, dust, metallic powder, or salts • Locations not within the specified operating temperature range • Locations subject to rapid changes in temperature or condensation • Locations not within the specified humidity range • Locations subject to direct vibration or shock outside the specified ranges • Locations subject to spray of water, oil, or chemicals 2. Installation The Products communicate with Tags using the 13.56-MHz frequency band. Some motors, inverters, and switching power supplies generate noise that can affect communications with the Tags and cause errors. If such devices are located near the Tags, always test operation in advance to confirm whether the system will be affected. • Observe the following precautions to minimize the effects of normal noise. (1) Ground all metal objects in the vicinity of the Products to 100 Ω or less. (2) Do not use the Products near high-voltage or high-current lines. • Do not use non-waterproof Products in an environment where mist is present. • Do not expose the Products to chemicals that adversely affect the Product materials. • When mounting the Products, tighten the screws to the following torques. V680-HS63: 1.2 N⋅m V680-HS52: 40 N⋅m • If multiple Antennas are mounted near each other, communications performance may decrease due to mutual interference. Refer to Installing Antennas on page 32 and check to make sure there is no mutual interference. • Depending on the operating environment, the case surface may become fogged, but basic performance will not be affected. 3. Storage Do not store the Products in the following locations. • Locations exposed to corrosive gases, dust, metallic powder, or salts • Locations not within the specified storage temperature range • Locations subject to rapid changes in temperature or condensation • Locations not within the specified storage humidity range • Locations subject to direct vibration or shock outside the specified ranges • Locations subject to spray of water, oil, or chemicals 4. Cleaning • Do not clean the Products with paint thinner or the equivalent. Paint thinner or the equivalent will dissolve the resin materials and case coating. RFID System User's Manual Introduction Introduction Meanings of Symbols Meanings of Symbols Indicates particularly important points related to a function, including precautions and application advice. Indicates page numbers containing relevant information. RFID System User's Manual Introduction Introduction Meanings of Symbols RFID System User's Manual Introduction Introduction Table of Contents Safety Precautions Regulations and Standards Precautions for Safe Use Precautions for Correct Use Meanings of Symbols Table of Contents Section 1 Product Overview 11 Features 12 Product Configuration 13 Section 2 Specifications and Performance 15 Antennas with Separate Amplifier 16 Amplifier 20 Tags 23 Section 3 Communications Specifications Communications Distances Section 4 Installation 27 28 31 Installing Antennas 32 Mounting Amplifiers 33 Installing Tags 37 Section 5 Chemical Resistance 39 Chemical Resistance of the Antennas 40 Chemical Resistance of Tags 41 Revision History 44 RFID System User's Manual Introduction Introduction 10 RFID System User's Manual Section 1 Section 1 Product Overview 12 Product Configuration 13 RFID System User's Manual Product Overview Features 11 Section 1 Product Overview Features The V680-series RFID System actively supports many different types of system, such as distributed-control Section 1 Features systems and many-product, small-lot production systems, with non-contact data communications using electromagnetic induction. Non-contact Data Communications The V680 Series uses electromagnetic induction to enable non-contact, bi-directional data communications between Antennas and Tags. EEPROM Memory EEPROM (non-volatile memory) is used for Tag memory. No battery is required, so there is no need to be concerned about battery service life. CRC Used for Transmission Error Detection A bi-directional 16-bit CRC (Cyclic Redundancy Check) has been added as the error detection method for wire transmissions between ID Controllers and Antennas, and for wireless transmissions between Antennas and Tags. This method maintains superior communications reliability even where problems such as noise occur. One Kilobyte of Memory Tags have one kilobyte of memory. In addition to the ID data required on-site, data such as model numbers and inspection information can be input. Long Service Life of 100,000 Data Rewrites at Normal Temperatures When the Tag is used at temperatures of up to 25°C, each bit of EEPROM data can be rewritten up to 100,000 times. Superior Environmental Resistance and High Reliability Antennas and Tags now have greater environmental resistance and are not affected by vibration, oil, or water. 12 RFID System User’s Manual Section 1 Product Overview Product Configuration A V680-series RFID System consists of an ID Controller, one or more Amplifiers, one or two Antennas, and Section 1 Product Configuration Tags. Select the models suitable for the application. Programmable Controller (PLC) Host device Personal computer RS-232C RS-422 V680-CA5D02 ID Controller V680-CA5D01 RS-485 Antennas with Separate Amplifier Amplifiers V680-HA63A V680-HS63 V680-D1KP66MT V680-D1KP52MT Tags V680-D1KP66T V680-HS52 RFID System User’s Manual 13 Section 1 Product Overview MEMO Section 1 Product Configuration 14 RFID System User’s Manual Section 2 Specifications and Performance Section 2 16 Amplifier 20 Tags 23 RFID System User's Manual Specifications and Performance Antennas with Separate Amplifier 15 Section 2 Specifications and Performance Antennas with Separate Amplifier V680-HS63 General Specifications Item Model V680-HS63-W (Standard cable, waterproof connector) V680-HS63-R (Flexible cable, non-waterproof connector) Section 2 Antennas with Separate Amplifier Ambient operating temperature −10 to 60°C (with no icing) Ambient storage temperature −25 to 75°C (with no icing) Ambient operating humidity 35% to 95% (with no condensation) Insulation resistance 20 MΩ min. (at 500 VDC) between cable terminals and case Dielectric strength 1,000 VAC, 50/60Hz for 1 min between cable terminals and case Degree of protection IP67G (Head) Note: The connector specifications are IP67 and IP65. Vibration resistance 10 to 500 Hz, 1.5-mm double amplitude, acceleration: 100 m/s2, 10 sweeps in each of 3 axis directions (up/down, left/right, and forward/backward) for 11 minutes each Shock resistance 500 m/s2, 3 times each in 6 directions (Total: 18 times) Dimensions 40 × 53 × 23 mm Material ABS resin case, epoxy resin filler Weight Approx. 850 g (with 12.5 m cable) Cable length Standard lengths of 2 and 12.5 m IP67G (Head) Note: The connectors are not waterproof. Dimensions • V680-HS63-W Antenna (Unit: mm) Ferrite core 30 53 16.5 dia. 14.5 dia. 27 16.5 dia. 40 28±0.1 37 Connector 50 Insulation cover Coaxial cable, 5.5 dia., standard length: 2 m 11 23 Operation indicator Note: Mounting Hole Dimensions Two, M4 or 4.5 dia. holes Coil center 16 RFID System User’s Manual Case material ABS resin Fill resin Epoxy resin Cable PVC (gray) Section 2 Specifications and Performance • V680-HS63-R Antenna Ferrite core 30 53 Insulation cover 11 23 50 Coaxial cable, 5.3 dia., standard length: 2 m Operation indicator Note: Mounting Hole Dimensions Coil center 16.5 dia. 16.5 dia 14.5 dia. 40 28±0.1 27 Section 2 Antennas with Separate Amplifier (39.5) (Unit: mm) Connector Two, M4 or 4.5 dia. holes Case material ABS resin Fill resin Epoxy resin Cable PVC (black) RFID System User’s Manual 17 Section 2 Specifications and Performance V680-HS52 General Specifications Item Model V680-HS52-W (Standard cable, waterproof connector) V680-HS52-R (Flexible cable, non-waterproof connector) Section 2 Antennas with Separate Amplifier Ambient operating temperature −10 to 60°C (with no icing) Ambient storage temperature −25 to 75°C (with no icing) Ambient operating humidity 35% to 95% (with no condensation) Insulation resistance 20 MΩ min. (at 500 VDC) between connector terminals and case Dielectric strength 1,000 VAC, 50/60 Hz for 1 min between connector terminals and case Degree of protection IP67G (Head) Note: The connector specifications are IP67 and IP65. Dielectric strength 10 to 500 Hz, 1.5-mm double amplitude, acceleration: 100 m/s2, 10 sweeps in each of 3 axis directions (up/down, left/right, and forward/backward) for 8 minutes each IP67G (Head) Note: The connectors are not waterproof. Shock resistance 500 m/s2, 3 times each in 6 directions (Total: 18 times) Dimensions M22 × 65 mm Material ABS resin, brass, and epoxy resin filler Weight Approx. 850 g (with 12.5 m cable) Cable length Standard lengths of 2 and 12.5 m Dimensions • V680-HS52-W 22.5 dia. Two toothed washers Two lock nuts Mounting Hole Dimensions M22 ´ 1 Ferrite core Operation indicator 37 16.5 dia. 30 30 47.6 50 57 65 18 RFID System User’s Manual Connector 14.5 dia. 19.8 dia. 35 dia. 16.5 dia. Antenna 50 Insulation cover Coaxial cable, 5.5 dia., standard length: 2 m Case material Brass Communications surface ABS resin Fill resin Epoxy resin Cable PVC (gray) Section 2 Specifications and Performance • V680-HS52-R 22.5 dia. Two toothed washers Two lock nuts Mounting Hole Dimensions M22 ´ 1 16.5 dia 14.5 dia. 19.8 dia. 30 16.5 dia. (39.5) 35 dia. Insulation cover Connector Section 2 Antennas with Separate Amplifier Ferrite core Operation indicator Antenna 30 47.6 50 57 65 50 Coaxial cable, 5.3 dia., standard length: 2 m Insulation cover Case material Brass Communications surface ABS resin Fill resin Epoxy resin Cable PVC (black) RFID System User’s Manual 19 Section 2 Specifications and Performance Amplifier V680-HA63A General Specifications Item Model V680-HA63A Section 2 Amplifier Ambient operating temperature −10 to 55°C ( with no icing) Ambient storage temperature −25 to 65°C ( with no icing) Ambient operating humidity 35% to 85% (with no condensation) Insulation resistance 20 MΩ min. (at 500 VDC) between cable terminals and case Dielectric strength 1,000 VAC, 50/60 Hz for 1 minute between cable terminals and case. Degree of protection IP67, IP65 (IEC 60529) Note: Not including connector at Controller end. (When V680-HS63-W or V680-HS52-W is connected) Dielectric strength Destruction: 10 to 500 Hz, 1.5-mm double amplitude, acceleration:100 m/s2, 10 sweeps in each of 3 axis directions (up/down, left/right, and forward/backward) for 11 minutes each Shock resistance Destruction: 500 m/s2, 3 times each in 6 directions (Total: 18 times) Dimensions 25 × 40 × 65 mm (Not including protrusions.) Materials PC Weight Approx. 850 g (with 10 m cable) Cable length Standard lengths of 5 and 10 m IP40 (IEC 60529) (When V680-HS63-R or V680-HS52-R is connected) Note: The maximum total cable extension is 50 m (including the Amplifier cable). A maximum of two extension cables can be connected. Dimensions 65 18 51 36 25 40 25 9.5 dia. 15 dia. 13.7 12.8 dia. Operation indicator Connector 20 RFID System User’s Manual 35.6 3.5 Connector 15 25 Round, vinyl-insulated cable (5.8 dia.), standard length: 5 m, (41/0.16 dia) 2 conductors, (17/0.08 dia.) 8 conductors Case material PC resin Cable PVC Section 2 Specifications and Performance Nomenclature Antenna connection port Operation indicators Section 2 Amplifier RUN COMM NORM ERR LV6/7D LV5/7A LV4/76 LV3/72 LV2/71 LV1/70 Controller connector Antenna Connection Port The Antenna connection port is connected a V680-series Antenna. Controller Connector The Controller connector is connected to Antenna connection port on the Controller. Operation Indicators (LEDs) Name Color RUN Green Lit when the power is ON. COMM NORM Yellow Meaning Lit when a command is being sent. Green Lit when communications with a Tag are normal in Normal Communications Mode. ERR Red Lit when an error occurs in communications with a Tag in Normal Communications Mode. LV6/7D Yellow Maintenance Mode: Lit at distance or speed level 6. Normal Communications Mode: Lit when a write protection error occurs. LV5/7A Yellow Maintenance Mode: Lit at distance or speed level 5 or higher. Normal Communications Mode: Lit when an address error occurs. LV4/76 Yellow Maintenance Mode: Lit at distance or speed level 4 or higher. Normal Communications Mode: Lit when a Tag memory error occurs. LV3/72 Yellow Maintenance Mode: Lit at distance or speed level 3 or higher. Normal Communications Mode: Lit when a no Tag error occurs. LV2/71 Yellow Maintenance Mode: Lit at distance or speed level 2 or higher. Normal Communications Mode: Lit when a verification error occurs. LV1/70 Yellow Maintenance Mode: Lit at distance or speed level 1 or higher. Normal Communications Mode: Lit when a Tag communications error occurs. RFID System User’s Manual 21 Section 2 Specifications and Performance Cables Specifications Item Model V700-A43/V700-A44 Number of conductors 10 Insulation resistance 5 MΩ min. (at 500 VDC) between terminals and sheath Dielectric strength 500 VAC, 1 min Item Model Length (L1) Weight V700-A43 V700-A44 Approx.10m Approx. 20 m Approx. 700 g Approx.1,350 g L1±100 49 6 dia. 15 dia. 51 15.5 dia. Section 2 Amplifier Dimensions Connector (Amplifier end) Connector (Controller end)) Connection label (Unit: mm) Casing material 22 RFID System User’s Manual PVC Section 2 Specifications and Performance Tags Specifications and Dimensions V680-D1KP52MT • General Specifications Model 680-D1KP52MT Section 2 Tags Item Memory capacity 1,000 bytes (user area) Memory type EEPROM Data backup time 10 years after writing Data overwrite count 100,000 times per address (25°C) Ambient operating temperature when communicating −25 to 85°C (with no icing) Ambient operating temperature when not communicating −40 to125°C (with no icing) Heat resistance (See note.): Thermal cycle of −10 and 150°C for 1,000 cycles of 30 min each High-temperature storage: 1,000 hours at 150°C Ambient storage temperature −40 to 125°C (with no icing) Ambient operating humidity 35% to 95% Degree of protection IP68 (IEC 60529) IP67G (JEM standards) Vibration resistance Destruction: 10 to 2,000 Hz, 1.5-mm double amplitude, acceleration: 150 m/s2, 10 sweeps each in X, Y, and Z directions for 15 minutes each Shock resistance Destruction: 500 m/s2, 3 times each in X, Y, and Z directions (Total: 18 times) Dimensions 8 dia. × 5 mm Materials Case: PPS resin, Fill resin: Epoxy resin Weight Approx. 0.5 g Metal countermeasures Yes Note: For heat resistance at 150°C, the Tags were left standing at 150°C for 1,000 hours and then subjected to thermal shock for 1,000 cycles of 30 minutes each at −10 and 150°C. (There were no failures in 22 samples.) • Dimensions R0.2 8 −0.1 dia. 5 −0.1 Case material PPS resin Fill resin Epoxy resin RFID System User’s Manual 23 Section 2 Specifications and Performance V680-D1KP66T/MT • General Specifications Item Model V680-D1KP66T V680-D1KP66MT Section 2 Tags Memory capacity 1,000 bytes (user area) Memory type EEPROM Data backup time 10 years after writing Data overwrite count 100,000 times per address (25°C) Ambient operating temperature when communicating −25 to 85°C (with no icing) Ambient operating temperature when not communicating −40 to125°C (with no icing) Heat resistance (See note.): Thermal cycle of −10 and 150°C for 1,000 cycles of 30 min each High-temperature storage: 1,000 hours at 150°C Ambient storage temperature −40 to125°C (with no icing) Ambient operating humidity 35% to 95% Degree of protection IP68 (IEC 60529) IP67G (JEM standards) Vibration resistance Destruction: 10 to 2,000 Hz, 1.5-mm double amplitude, acceleration: 150 m/s2,10 sweeps each in X, Y, and Z directions for 15 minutes each Shock resistance Destruction: 500 m/s2, 3 times each in X, Y, and Z directions (Total: 18 times) Dimensions 34 × 34 × 3.5 mm Materials Case: PPS resin Weight Approx. 6 g Approx. 7.5 g Metal countermeasures None Yes Note: For heat resistance at 150°C, Tags were left standing at 150°C for 1,000 hours and also subjected to thermal shock for 1,000 cycles of 30 minutes each at −10° C and 150°C. (There were no failures in 22 samples.) The V680-D1KP66MT is designed to be mounted directly to metal. The V680-D1KP66T and V680D1KP66MT markings are shown in the following diagrams. V680-D1KP66MT V680-D1KP66T METAL V680-D1KP66MT XXXX MADE IN JAPAN V680-D1KP66T XXXX MADE IN JAPAN The side with the markings is the communications surface. Mount the Tag with this side facing the Antenna. 24 RFID System User’s Manual Section 2 Specifications and Performance • Dimensions V680-D1KP66T/MT Four, R4 34 Four, R3 25+0.2 32 Mounting Hole Dimensions 25+0.2 Two, M3 25+0.2 Section 2 Tags Two, 3.5 dia. Two, 6 dia. 32 25+0.2 3.5+0.1 34 Case material PPS resin V600-A86 Attachment Four, R5.5 25+0.2 Two, 4 dia. Two, M3 37 34 15 25+0.2 16 25+0.2 25+0.2 15 34 37 3.5 10 Case material PPS resin RFID System User’s Manual 25 Section 2 Specifications and Performance MEMO Section 2 Tags 26 RFID System User’s Manual Section 3 Communications Specifications 28 Section 3 Communications Distances Communications Specifications RFID System User's Manual 27 Section 3 Communications Specifications Communications Distances V680-D1KP52MT Communications Distance Specifications (Certified Performance) Amplifier Antenna V680-HA63A ID Tag Communications distance Section 3 Communications Distances V680-HS52 V680-D1KP52MT V680-HS52 V680-D1KP52MT embedded in metal (steel) V680-HS63 V680-D1KP52MT Read 0 to 9.0 mm (Axis offset: ±2) Write 0 to 8.5 mm (Axis offset: ±2) Read 0 to 4.5 mm (Axis offset: ±2) Write 0 to 4.0 mm (Axis offset: ±2) Read 0 to 12.0 mm (Axis offset: ±2) Write 0 to 9.5 mm (Axis offset: ±2) • Measurement Conditions V680-D1KP52MT Steel V680-HS52 V680-HS52 V680-D1KP52MT Non-metallic material Non-metallic material Non-metallic material (Examples: Resin, plastic, wood, etc.) V680-HS63 Non-metallic material (Examples: Resin, plastic, wood, etc.) V680-D1KP52MT Non-metallic material 28 RFID System User’s Manual Section 3 Communications Specifications V680-D1KP66T Communications Distance Specifications (Certified Performance) Amplifier Antenna V680-HS52 ID Tag Communications distance Read V680-D1KP66T V680-HA63A V680-HS63 V680-D1KP66T 0 to 17.0 mm (Axis offset: ±2) Write 0 to 17.0 mm (Axis offset: ±2) Read 0 to 30.0 mm (Axis offset: ±10) Write 0 to 25.0 mm (Axis offset: ±10) • Measurement Conditions V680-HS63 Non-metallic material (Examples: Resin, plastic, wood, etc.) V680-HS52 Non-metallic material Non-metallic material (Examples: Resin, plastic, wood, etc.) V680-D1KP66T Section 3 Communications Distances V680-D1KP66T Non-metallic material RFID System User’s Manual 29 Section 3 Communications Specifications V680-D1KP66MT Communications Distance Specifications (Certified Performance) Amplifier Antenna ID Tag Communications Distance V680-HS52 V680-D1KP66MT with metal on back surface (steel) Read 0 to16.0 mm (Axis offset: ±2) Write 0 to 14.0 mm (Axis offset: ±2) V680-HS63 V680-D1KP66MT with metal on back surface (steel) Read 0 to 25.0 mm (Axis offset: ±10) Write 0 to 20.0 mm (Axis offset: ±10) V680-HA63A • Measurement Conditions V680-D1KP66MT Section 3 Communications Distances 30 V680-HS63 Steel V680-HS52 V680-D1KP66MT Non-metallic material Steel Non-metallic material RFID System User’s Manual Section 4 Installation 32 Mounting Amplifiers 33 Installing Tags 37 Section 4 Installing Antennas Installation RFID System Uer's Manual 31 Section 4 Installation Installing Antennas V680-HS63 Installation from the Front Coil center Two, M4 holes 28+0.2 40 27 53 Section 4 Installing Antennas Installation from the Back Insert the nuts that come with the Antenna into sections A. Coil center Nut Two, 4.5 dia. holes 28+0.2 27 Securely tighten screws to a maximum torque of 1.2 N⋅m. V680-HS52 Install the Antenna using the nuts and toothed washers that are provided on both sides of the mounting material, as shown in the diagram below. When the Antenna is mounted to a metal object, the communications distance will be reduced by approximately 10% compared with mounting to a non-metallic object. For details on the effect of metal surrounding the Antenna, refer to Effect of Surrounding Metals on the Antenna (Reference) on page 35. P.35 Non-metallic material Nut Mounting Hole Dimensions Antenna +0.5 22 0 dia. Toothed washers Securely tighten the screws to a maximum torque of 40 N⋅m. 32 RFID System User's Manual Section 4 Installation Mounting Amplifiers V680-HA63A Mounting to DIN Track Spacers DIN Track Section 4 Mounting Amplifiers End Plate (See note 1.) 40 10 mm min. (See note 2.) Mounting hook Note 1. Consider the height of the DIN Track. 2. Provide a space of at least 10 mm (i.e., at least two spacers) and attach them securely. DIN Track PFP-100N2 End Plate PFP-M Spacer PFP-S 1. When mounting the Amplifier to a DIN Track, first hook section A to the Track and then press in direction B. 2. To remove the Amplifier from the DIN Track, first pull out the mounting hook. Mounting hook RFID System User's Manual 33 Section 4 Installation Amplifier Cable Bending Radius or 5 er R3 reat or 5 er R3 reat Section 4 Mounting Amplifiers Do not bend the cable past a bending radius of 35 mm. Attaching/Removing V680-HA63A/-HS63/-HS52 Connectors Attaching the Connector 1. Hold the Antenna connector, align the key, and insert the connector into the Amplifier connector. 2. Turn the connector clockwise to lock it in place. Key Antenna connector Removing the Connector 1. Turn the connector counterclockwise to release the lock. 2. Pull the Antenna connector straight out. Antenna connector The connector will not come out unless the lock is first released by turning the connector. To remove the cable, release the lock and pull on the connector. Pulling the cable without releasing the lock may break or damage the cable. 34 RFID System User's Manual Section 4 Installation Effect of Surrounding Metals on the Antenna (Reference) V680-HS63 In addition to surface mounting, it is also possible to embed the V680-HS63 in a metal casing to protect it from being struck by other objects. To prevent malfunctioning, allow a space of at least 30 mm between the Antenna and the sides of the metal casing. If the space is less than 30 mm, the read/write distance will be greatly diminished. In addition, the height of metal casing must not exceed that of the Antenna. R22 min. 23 mm max. 30 mm min. 60 mm min. tighter than 22 mm in radius. 2. The communications distance will 30 mm min. Section 4 Mounting Amplifiers Note 1. Do not bend the cable into a curve Metal casing Metal casing 30 mm min. 30 mm min. be reduced significantly if the Antenna is installed closer than 30 mm to metal surfaces. V680-HS52 When embedding the Antenna in metal, be sure the metal does not extend beyond the tip of the Antenna. Surrounding metal (steel) Surrounding metal (steel) R22 min. 22 mm dia. 130 (±65) mm dia. min. Antenna Antenna Communications distance reduced by 50%. 60 min. 15 mm min. Do not bend the cable into a curve tighter than 22 mm in radius. If the metal around the Antenna reaches the coil surface, the communications distance will be reduced by approximately 50% compared with mounting to a non-metallic surface. RFID System User's Manual 35 Section 4 Installation Mutual Interference between Antennas (Reference) To prevent malfunctioning due to mutual interference when using more than one Antenna, leave sufficient space between them as shown in the following diagrams. V680-HS63 • Installing the Antennas Facing Each Other • Installing the Antennas in Parallel 260 mm min. 420 mm min. Section 4 Mounting Amplifiers 36 V680-HS52 • Installing the Antennas Facing Each Other • Installing the Antennas in Parallel 100 mm min. 120 mm min. RFID System User's Manual Section 4 Installation Installing Tags V680-D1KP52MT Mutual Interference with Tags (Reference) Provide the mounting distances indicated below to prevent malfunctions due to mutual interference when using more than one Tag. 25 mm min. 25 mm min. Section 4 Installing Tags V680-D1KP66T Tag Installation Direction Secure the Tag with M3 screws. Tighten the screws to a Two, M3 torque of 0.3 to 0.5 N·m. 25±0.2 25±0.2 Mutual Interference with Tags (Reference) To prevent malfunctioning due to mutual interference when using more than one Tag, leave sufficient space between them as shown in the following diagram. 100 mm min. 100 mm min. RFID System User's Manual 37 Section 4 Installation V680-D1KP66MT Tag Installation Direction Mount the V680-D1KP66MT to a metal surface, and Two, M3 secure the Tag with M3 screws. Tighten the screws to a torque of 0.3 to 0.5 N⋅m. 25±0.2 25±0.2 Mutual Interference with Tag (Reference) Section 4 Installing Tags 38 To prevent malfunctioning due to mutual interference when using more than one Tag, leave sufficient space between them as shown in the following diagram. 100 mm min. RFID System User's Manual 100 mm min. Section 5 Chemical Resistance Chemical Resistance of the Antennas 40 Chemical Resistance of Tags 41 Section 5 Chemical Resistance RFID System User's Manual 39 Section 5 Chemical Resistance Chemical Resistance of the Antennas Applicable Models V680-HS63-W/R V680-HS52-W/R ABS resin is used for case material and epoxy resin for filling material. Refer to the following lists and do not use chemicals that affect ABS and epoxy resin. Chemicals That Cause Deformations, Cracks, Etc. ABS resin Trichlene, acetone, xylene, toluene, gasoline, creosol, methylene chloride, phenol, cyclohexane, aqua regia, chromic acid, sulfuric acid (90% RT), methyl ethyl ketone, aniline, nitrobenzine, monochlorobenzine, pyridine, nitric acid (60% RT), formic acid (80% RT) Epoxy resin Aqua regia, chromic acid, sulfuric acid (90% RT), nitric acid (60% RT), ammonia solution, acetone, methylene chloride, phenol Section 5 Chemical Resistance of the Antennas Chemicals That May Cause Discoloration, Swelling, Etc. ABS resin Hydrochloric acid, alcohol, Freon, sodium hydroxide, hydrogen peroxide, benzine, sulfuric acid (10% RT), nitric acid (10% RT), phosphoric acid (85% RT), ammonia solution Epoxy resin Sulfuric acid (10% RT), nitric acid (10% RT), hydrochloric acid (30% RT), acetic acid (50% RT), oxalic acid, calcium hydroxide, benzine, creosol, alcohol, cyclohexane, toluene, xylene, benzine, grease Chemicals That Do Not Affect ABS Resin or Epoxy Resin ABS resin Ammonia, kerosine, mineral oil, developer, Yushiroken S50, Chemi-Cool Z, Velocity No. 3, Yushiroken EEE30Y, petroleum, grease, acetic acid, oxalic acid, calcium hydroxide, phosphoric acid (30% RT), hydrochloric acid (10% RT), potassium hydroxide Epoxy resin Ammonia, hydrochloric acid (10% RT), potassium hydroxide, petroleum, gasoline, Yushiroken S50, Chemi-Cool Z, Velocity No. 3, Yushiroken EEE-30Y Note: The above results are from tests conducted a room temperature (23°C). Even if the chemicals do not affect the ABS or epoxy resins at room temperature, they may affect the resins at higher or lower temperatures. Check the chemicals carefully in advance. 40 RFID System User’s Manual Section 5 Chemical Resistance Chemical Resistance of Tags Applicable Models V680-D1KP66T/MT At 90°C Acetic acid Oleic acid Methyl alcohol 95% 60% Ethyl alcohol 95% 40% Ethyl acetate 10% Sebacic acid diethylhexyl Hydrogen fluoride solution 40% Chromic acid 40% Hydrogen peroxide solution 28% 3% 60% 10% Toluene 1% Aniline 28% Mineral oil At 90°C Hydrochloric acid 37% Sodium hypochlorite Sulfuric acid 10% Phenol solution 98% Glacial acetic acid 50% 30% 3% Nitric acid Sodium hydroxide solution Ammonia solution Chemical 5% Acetone Diethyl ether n-heptane 2-2-4 trimethylpentane Benzene 10% Gasoline Sodium chloride 10% Insulating oil Sodium carbonate 20% Dichloroethylene 2% Carbon tetrachloride Section 5 Chemical Resistance of Tags At room temperature At room temperature Chemical A: Has no adverse effect, B: May cause discoloration, swelling, etc., C: Causes deformation, cracks, etc. The above table shows the extent of changes in PPS resin exposed to each chemical at room temperature and at 90°C. If actual chemicals, concentrations, and temperatures are different from those shown in the tables, always conduct tests under the actual conditions in which the Tags are to be used. RFID System User's Manual 41 Section 5 Chemical Resistance Applicable Model V680-D1KP52MT PPS resin is used for case material and epoxy resin for filling material. Refer to the following lists and do not use chemicals that affect PPS and epoxy resin. Chemicals That Cause Deformations, Cracks, Etc. PPS resin Aqua regia Epoxy resin Aqua regia, chromic acid, sulfuric acid (90% RT), nitric acid (60% RT), ammonia solution, acetone, methylene chloride, phenol Chemicals That May Cause Discoloration, Swelling, Etc. PPS resin Nitric acid (60% RT) Epoxy resin Section 5 Chemical Resistance of Tags Sulfuric acid (10% RT), nitric acid (10% RT), hydrochloric acid (30% RT), acetic acid (50% RT), oxalic acid, calcium hydroxide, benzine, creosol, alcohol, cyclohexane, toluene, xylene, benzine, grease Chemicals that Do Not Affect PPS Resin or Epoxy Resin PPS resin Hydrochloric acid (37%RT), sulfuric acid (98%RT), nitric acid (40%RT), Hydrogen fluoride solution (40%RT), chromic acid (40%RT), hydrogen peroxide (28%RT), sodium hydroxide solution (60%RT), ammonia solution (28%RT), sodium chloride (10%RT), sodium carbonate (20%RT), sodium hypochlorite, phenol solution (5%RT), glacial acetic acid, acetic acid, oleic acid, Methyl alcohol (95%RT), ethyl alcohol (95%RT), Ethyl acetate, sebacic acid, diethylhexyl, acetone, diethyl ether, n-heptane, 2-2-4 trimethylpentane, benzine, toluene, aniline, mineral oil, gasoline, insulating oil, dichloroethylene, carbon tetrachloride Epoxy resin Ammonia, hydrochloric acid (10% RT), potassium hydroxide, petroleum, gasoline, Yushiroken S50, Chemi-Cool Z, Velocity No. 3, Yushiroken EEE-30Y, methyl ethyl ketone, sodium hydroxide (10%RT) Note: The above results are from tests conducted a room temperature (23°C). Even if the chemicals do not affect the PPS or epoxy resins at room temperature, they may affect the resins at higher or lower temperatures. Check the chemicals carefully in advance. 42 RFID System User’s Manual Section 5 Chemical Resistance MEMO Section 5 Chemical Resistance of Tags RFID System User's Manual 43 Revision History A manual revision code appears as a suffix to the catalog number at the bottom of the front and rear pages. Cat. No.: Z248-E1-01 Revision code Revision code 01 44 RFID System User's Manual Date October 2006 Original production Revised contents
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