One World Technologies MS503A-TX 12V MAGLIFT LED AND REMOTE CONTROL User Manual 2

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Document ID	1666378
Application ID	Cg/jmEZIcjtXMKCKxi0WQA==
Document Description	Users Manual 2
Short Term Confidential	No
Permanent Confidential	No
Supercede	No
Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	48.77kB (609612 bits)
Date Submitted	2012-03-30 00:00:00
Date Available	2012-03-30 00:00:00
Creation Date	2012-01-18 14:09:12
Producing Software	Microsoft® Word 2010
Document Lastmod	2012-01-18 16:52:47
Document Title	Congratulations on your purchase of a Magswitch Switchable Permanent Magnet Product
Document Creator	Microsoft® Word 2010
Document Author:	Ted Brooks

Magswitch Lifting Magnet
E50 900/660 CE w/Remote
Operation and
Instruction Manual
Magswitch Technology Inc.
8774 Yates Drive #140
Westminster, CO 80031
www.Magswitch.com.au
Read All Instructions! Failure To Follow All Instructions Listed Below
May Result In An Unsafe Or Dangerous Condition.
Before Lifting Operation
Ensure that all operators are qualified to operate the lifting Magnet and are familiar with ASME B30.20 lifting standards.
DO NOT use the Magswitch Lifter product if the unit or Remote is damaged or is not working properly. Severe injury can occur if this
device is not used properly and safely.
Always inspect the lifting device to ensure that it is in good working order. Maintain inspection and records of same as per ASME B30.20.
Never operate an unsafe or ‘out-of-service’ tagged Magnet, or one with missing parts or labels.
Never operate a lifting Magnet when Capacity, Weight or Safety Markings are missing, damaged or obscured.
DO NOT attempt to disassemble the Magswitch Magnet; there are no user serviceable parts inside the device.
All Magswitch products are designed for normal worksite/jobsite conditions, do not use underwater or in a hazardous environment unless
specifically designed for that purpose.
DO NOT attempt to alter the device in any way. This will void the warranty and may result in an unsafe or dangerous condition.
Never exceed the rated load of the Magswitch magnet. This may result in an unsafe or dangerous condition. See DeRating factors for
more details of load rating factors. Magnet performance will vary based on type, thickness and length of steel you are lifting. We
recommend when lifting Sheets over 8’, use 2 or more lifts on a spreader bar to prevent sheet flexing, sagging or peel off.
Ensure all Electronics are working properly and battery is charged. The green light on the power button of the unit will blink if the
battery is low. If the Battery power is depleted, the light will not come one. Important: the magnet will stay in the position it was in
before the battery drained – On or OFF, it will NOT shut off if power lost.
Ensure that the Magnet is stored in the “off” position when not in contact with metals.
Never turn the Magnet ‘ON’ unless it is in contact with Ferro-Magnetic metal. The magnets can be left ON or Off indefinitely without
harm, however when they are in the ON position, and near ferromagnetic materials, there will be a powerful magnetic attraction.
Important Safety Information
Always be aware of where the remote is while handling the unit. The unit can be actuated from the remote or on the Lifter.
Never turn the Magnet ‘ON’ unless it is in contact with Ferro-Magnetic metal. The magnets can be left ON or Off indefinitely without
harm, however when they are in the ON position, and near ferromagnetic materials, there will be a powerful magnetic attraction.
Always test the connection before attempting to use the Magnet to ensure that it is capable of lifting the material securely.
Always perform a Test Lift of no more than 2-3 inches (10 cm) to ensure that the bond is sufficient to lift the load and that the load is
not flexing.
Always ensure that when stacked sheets are present, that only one sheet is being lifted at a time.
When lifting, never exceed 33% of the Breakaway force of the Magnet. All Magswitch lifting magnets are rated at 1/3 of their
Breakaway force for safety. Please refer to the label on the individual magnet for the safe working load.
Always ensure that the lifting hoist is capable of lifting the combined weight of the load plus the Magnet.
Operator shall immediately stop using the lifting Magnet if any improper performance or conditions exist during the lift.
This Magnetic lifter is designed for straight, flat horizontal lifting, never allow a lifted object to alter is plane from horizontal.
Avoid sudden jerking or Shock force as this may cause the Magnet to lose its hold.
Use Caution to ensure that it is safe to release the Magnet, that people are clear of Danger if the load should fall or become dangerous.
DO NOT expose the Magswitch Magnets to temperatures above 176 deg Fahrenheit (80 Celsius). High temperatures will permanently
degrade the Magnet’s effectiveness and may result in an unsafe condition.
DO NOT Operate the Magnet at temperatures greater than 120 deg Fahrenheit (49 Celsius).
Never use a Magswitch lifter for OVERHEAD LIFTING.
Never stand under load being lifted or place any part of your body under the load.
DO NOT lift a load higher than necessary.
Part Number 110449
Revision Date: January 18, 2011
o
DO NOT leave a lifted load unattended at any time.
Lifting Magnets must be centered on load. Or use spreader bars and two lifters for steel loads over 8’ in length. Refer to above section.
User and anyone else in proximity must stay clear of the suspended load.
Always ensure that the full face of the Magnet is in contact with the load. Maximum lifting capacity will only be achieved when the full
face of the magnet is in contact with the load being lifted.
Not recommended for painted or finish coated surfaces as these will reduce the magnetic bond and the finish may be damaged.
Always ensure that the lifted materials will not come in to contact with any obstruction while being carried.
Never carry people or allow people to ride on materials being lifted.
This product contains PTFE lubricant. For MSDS information contact Magswitch.
Each Unit comes with a charger and two batteries. Use the charger only in the approved voltage capacity. We recommend you keep one battery in
the charger at all times.
DeRating the Rated Load Capacity


Numerous factors can negatively affect the strength of the Magnetic bond, dirt, debris, oils and grease, painted surfaces and any gap
between the Magnet and the metal surface will decrease the bond.
Additional factors include the type of Metals being lifted.
Shown below is a Typical DeRating Chart, it shows how different metals are attracted to a Magnet. Your results Will be Different
depending on such conditions as;
Surface Condition
Surface Flatness
Surface Smoothness
Material Thickness
Material Flex Or Sag (May Require A Spreader Bar).
Percentage of Magnet in Contact.
And Other Conditions.
Reduction factors for Materials
Other than AISI 1020 Steel
Material
Cast Steel
3% Silicon Steel
AISI 1095 Steel
416 Stainless Steel
Cast Iron Non-Chilled
Pure Nickel
REDUCTION FACTOR
0.90
0.80
0.70
0.50
0.45
0.10
After the Lift
Always check Lifting Magnet to ensure that no damage occurred and that is still complies with all requirements above.
Always wipe off any debris or contaminants that became attracted to the Magnet that would prevent a safe lift in the future.
Always notify the designated person in your company of any problems or concerns regarding the operation of the Magnet.
Always store the Magnet in a safe location and in the “Off” position to ensure that no damage can occur or accidental contact with metal
be made. Ensure that the storage area is free of humidity, debris, shavings etc.
Wipe a light coating of oil on the Magnet as needed to prevent rust.
For safe operation, the bottom surface of the Magnet must always be Flat and Smooth. If necessary, it is possible to sand the Magnet face
smooth using 400 grit sandpaper and a flat surface. Always file any burrs that would interfere with full contact.
For repair and recertification services: Send the magnet, postage paid, to:
Magswitch Technology Inc. 8774 Yates Dr. #140, Westminster, CO 80031
Magswitch Limited Warranty
Magswitch products are covered by a One Year Limited Warranty on Material and Workmanship. Warranty is Non-Transferable.
Magswitch reserves the right to inspect all product claims under warranty. Any alteration of the device voids this warranty.
User assumes all risk for the proper use of this device and for ensuring product suitability for intended application.
This warranty shall not cover any incidental or consequential damages due to the improper use or failure of this device.
All Magswitch products are covered under International and U.S. Patents 6,707,360 & 7,012,495. Add’l patents pending.
Part Number 110449
Revision Date: January 18, 2011
Magswitch E50 900/660 CE w/Remote
Operating Instructions
Read All Instructions In The Owner’s Manual!
Failure To Follow All Instructions May Result In An Unsafe Or Dangerous Condition.
Duty Cycle is 100%--Magnet can be left ON or OFF indefinitely without harm.
Product Diagram
Base Magnet Unit
Lift Ring
12 Volt Battery MS86048
Replacement
Part #8800051
External
Antenna
Indicator Light
Dome
Green ON
Button
Manual Actuation
Lever
Override Button
for Manual Actuation
Red OFF
Button
Manual Actuation Lever
Attachment Point
Groove For
Pipe/Tube
Part Number 110449
Revision Date: January 18, 2011
Remote Control Unit
Lighted Master
Power Button
Magswitch E50 900/660 CE w/Remote
Operating Instructions cont’d
Lockout Mechanism
This cordless electric lifter is equipped with a control lockout mechanism which is triggered while the unit is under load
When lifting a load, this lifter’s controls will not function manually or remotely until the load is completely supported, and the
lift ring is resting on the top of the unit
To enable the electronics, the ring must not be supported by any chains, cables, shackles, or other method of attachment
A. Controls Active (Lockout
Disengaged) Note Fastener
Heads Visible
B. Controls Inactive (Lockout
Engaged) Fastener Heads
Hidden, Gap Visible Below Ring
Actuating the magnet remotely “ON” (Must Have External Antenna Installed)
Ensure magnet is positioned correctly in full contact with target
Ensure power is on (Power button light is active)
Press green ON button on remote once to actuate magnet
LOOK for amber lights to become active on indicator light dome
LISTEN for motor sound
TEST small lift before moving load
Actuating the magnet manually “ON”
Ensure magnet is positioned correctly in full contact with target
Ensure power is on (Power button light is active)
Press green ON button once
LOOK for amber lights to become active on indicator light dome
LISTEN for motor sound
TEST small lift before moving load
Part Number 110449
Revision Date: January 18, 2011
Magswitch E50 900/660 CE w/Remote
Operating Instructions cont’d
Releasing the load remotely “OFF”(Must Have External Antenna Installed)
Ensure target is settled and lift ring is has slack
Press the release sequence on the remote control once: OFF > ON > OFF
LOOK for amber lights to begin flashing
WAIT Three seconds
LISTEN for motor sound
LOOK for amber lights to become inactive
TEST small lift to ensure target is fully released
Releasing the remote manually “OFF”
Ensure target is settled and lift ring is has slack
Press the release sequence on the lifter once: OFF > ON > OFF
LOOK for amber lights to begin flashing
WAIT Three seconds
LISTEN for motor sound
LOOK for amber lights to become inactive
TEST small lift to ensure target is fully released
Before attempting any troubleshooting, verify load is secured in a safe condition.
If the E50 900/660 CE malfunctions and cannot deactivate, immediately cease operations with this magnet assembly. Follow the steps outlined below
to deactivate the magnet. If problems persist, please call 303-468-0662 for help with further troubleshooting or servicing.
Troubleshooting Deactivation
Check that load completely settled and lift ring is in lowest position
 Lower cable for additional slack
If using remotely, attempt to deactivate device with buttons on the lifter
 Replace remote batteries if needed
Turn power to unit off, wait 10 seconds, turn power to unit on
 Check that power button is solid green, replace battery if necessary
Manual Release Operation
Ensure target load is settled and lift ring has slack
Remove the manual actuation pin by pulling up vertically on the black knurled cylinder next to the indicator light dome
Screw manual actuation lever into Manual actuation lever attachment point
Ensure lever is completely screwed in
Depress the override button (silver) with one hand and rotate the lever 180 degrees counter clockwise with the other.
The magnet should now be deactivated.
Release the override button
Unscrew the lever and replace in the storage sleeve
THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES.
OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS:
(1) THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE, AND
(2) THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION.
NOTE: THE MANUFACTURER IS NOT RESPONSIBLE FOR ANY RADIO OR TV INTERFERENCE CAUSED BY UNAUTHORIZED MODIFICATIONS TO THIS EQUIPMENT.
SUCH MODIFICATIONS COULD VOID THE USER'S AUTHORITY TO OPERATE THE EQUIPMENT.
Part Number 110449
Revision Date: January 18, 2011
Heavy Lifter Performance Charts
All performance testing is done in compliance with Magnet Distributors and Fabricators Association test method for determining
Breakaway Force. Your actual results may vary greatly depending on numerous factors as discussed in the owner’s manual.
For Your Safety, User Must Read And Understand The Owner’s Manual and perform test lifts as required.
E50 900/660 CE w/Remote
Force vs. Thickness M50 900/660
900
391
436
800
900
286
600
B-3:1 SWL
236
400
300
1/4"
6mm
3/8"
10mm
1/2"
12mm
3/4"
19mm
700
241
500
A-2:1 SWL
191
400
186
300
136
200
1"
25mm
B-3:1 SWL
141
91
0.00" .005" .010" .015" .020" .025" .031"
0.0mm .13mm .25mm .38mm .51mm .64mm .79mm
Thickness
Airgap
Force vs. Airgap 0.375" (10mm) Target
900
291
600
Force vs. Airgap 0.5" (12.7mm) Target
900
391
800
391
800
191
400
700
600
291
A-2:1 SWL
241
500
400
B-3:1 SWL
191
SWL in KG
241
500
SWL in LBS
291
A-2:1 SWL
341
SWL in KG
SWL in LBS
341
700
600
SWL in KG
336
700
500
341
386
A-2:1 SWL
800
SWL in KG
SWL in LBS
Force vs. Airgap 0.25" (6mm) Target
SWL in LBS
1000
B-3:1 SWL
200
141
300
91
200
0.00" .005" .010" .015" .020" .025" .031"
0.0mm .13mm .25mm .38mm .51mm .64mm .79mm
Airgap
Airgap
Forcevs.
vs.Airgap
Airgap1"
1"(25.4mm)
(25mm) Target
Force
Target
Force vs. Airgap 0.75" (19mm) Target
900
391
241
500
191
B-3:1 SWL
300
200
0.00" .005" .010" .015" .020" .025" .031"
0.0mm .13mm .25mm .38mm .51mm .64mm .79mm
Airgap
Part Number 110449
Revision Date: January 18, 2011
in LBS
SWLSWL
in LBS
291
A-2:1 SWL
SWL in KG
SWL in LBS
341
700
391
750
800
400
91
0.00" .005" .010" .015" .020" .025" .031"
0.0mm .13mm .25mm .38mm .51mm .64mm .79mm
900
600
141
800
313
700
263
650
550
600
341
291
A-2:1 SWL
450
213
500
350
163
400
250
113
141
300
91
200
241
191
B-3:1 SWL
141
91
0.00" .005" .010" .015" .020" .025" .031"
0.0mm.13mm.25mmAirgap
.38mm.51mm.64mm.79mm
Airgap
in KG
in KG
SWLSWL
300

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Title                           : Congratulations on your purchase of a Magswitch Switchable Permanent Magnet Product
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