Opticon Sensors Europe OPL9815B Barcode data collector User Manual OPL 9714 Laser Data Collector
Opticon Sensors Europe BV Barcode data collector OPL 9714 Laser Data Collector
User manual
Data Collector with GPS & Bluetooth OPL 9815 The OPL 9815 is a laser data collector featuring GPS (Global Positioning System) feature, Bluetooth 2.1 communication and time stamp functionality. Specifications Manual Opticon OPL 9815 Specifications Manual All information subject to change without notice. Document History Model Number: OPL 9815 Original release date 18-02-2012 Revision: Date 26-05-2015 Changes: Ch-11, Corrected box dimensions. Revision: Changes: Update product label (add ‘B’ suffix to FCC ID Date 17-02-2016 Copyright 2014 Opticon. All rights reserved. This manual may not, in whole or in part, be copied, photocopied, reproduced, translated or converted to any electronic or machine readable form without prior written consent of Opticon. Limited Warranty and Disclaimers PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING OR USING THE PRODUCT. Serial Number A serial number appears on all Opticon products. This official registration number is directly related to the device purchased. Do not remove the serial number from your Opticon device. Removing the serial number voids the warranty. Warranty Unless otherwise agreed in a written contract, all Opticon products are warranted against defects in materials and workmanship for two years after purchase. Opticon will repair or, at its option, replace products that are defective in materials or workmanship with proper use during the warranty period. Opticon is not liable for damages caused by modifications made by a customer. In such cases, standard repair charges will apply. If a product is returned under warranty and no defect is found, standard repair charges will apply. Opticon assumes no liability for any direct, indirect, consequential or incidental damages arising out of use or inability to use both the hardware and software, even if Opticon has been informed about the possibility of such damages. Packaging The packing materials are recyclable. We recommend that you save all packing material to use should you need to transport your data collector or send it for service. Damage caused by improper packaging during shipment is not covered by the warranty. Trademarks Trademarks used are the property of their respective owners. Opticon Inc. and Opticon Sensors Europe B.V. are wholly owned subsidiaries of OPTOELECTRONICS Co., Ltd., 1217, Tsukagoshi 4-chome, Warabi-shi, Saitama, Japan 335-0002. TEL +81-(0) 48-446-1183; FAX +81-(0) 48-446-1184 SUPPORT USA Europe Phone: 800-636-0090 Email: support@opticonusa.com Email: support@opticon.com Web: www.opticonusa.com Web: www.opticon.com Opticon OPL 9815 Specifications Manual Contents 1. Abstract ..................................................................................................................................... 5 2. Overview ................................................................................................................................... 5 3. Physical Features ..................................................................................................................... 5 3.1. Dimensions ....................................................................................................................... 5 3.2. Weight ............................................................................................................................... 5 3.3. Color ................................................................................................................................. 5 4. Environmental Specifications .................................................................................................. 6 4.1. Operating Temperature and Humidity ................................................................................ 6 4.2. Storage Temperature and Humidity ................................................................................... 6 4.3. IP (dust/water) rating ......................................................................................................... 6 4.4. Drop .................................................................................................................................. 6 4.5. Ambient Light Immunity ..................................................................................................... 6 4.6. Supported symbologies: .................................................................................................... 7 5. Controls..................................................................................................................................... 8 6. Electrical Specifications........................................................................................................... 8 6.1. Main Battery ...................................................................................................................... 8 6.2. Battery Operating Time and Charging Time (TBD) ............................................................ 8 7. Optical Specifications .............................................................................................................. 9 7.1. Laser Scan Specifications ................................................................................................. 9 8. Technical Specifications .......................................................................................................... 9 8.1. Print Contrast Signal (PCS) ............................................................................................... 9 8.2. Minimum Resolution .......................................................................................................... 9 8.3. Scan Area and Resolution ............................................................................................... 10 8.4. Pitch, Skew, and Tilt ........................................................................................................ 11 8.5. Curvature ........................................................................................................................ 14 9. Interface Specifications.......................................................................................................... 14 9.1. Bluetooth ......................................................................................................................... 14 9.2. Infrared Transmission (IrDA) ........................................................................................... 15 9.3. GPS ................................................................................................................................ 15 10. Serial Number ......................................................................................................................... 16 10.1.1. Detailed drawing ...................................................................................................................... 17 10.1.2. Serial number ........................................................................................................................... 17 10.1.3. Manufacturing date ................................................................... Error! Bookmark not defined. 10.2. White box label ................................................................................................................ 18 11. Packaging Specifications....................................................................................................... 19 Opticon OPL 9815 Specifications Manual 11.1. Individual Packaging Specification (TBD) ........................................................................ 19 11.2. Accessory Specification (TBD) ........................................................................................ 20 11.3. Collective Packaging Specification .................................................................................. 20 12. Durability ................................................................................................................................. 21 12.1. Drop Test (without packaging) ......................................................................................... 21 12.2. Dust and Drip Proof ......................................................................................................... 21 13. Reliability ................................................................................................................................ 21 14. Regulatory Compliance .......................................................................................................... 21 14.1. Laser Safety .................................................................................................................... 21 14.2. Certifications.................................................................................................................... 22 14.3. RoHS .............................................................................................................................. 22 14.4. State of California: Perchlorate Best Management Practices ........................................... 23 15. Safety precautions.................................................................................................................. 24 15.1. Shock .............................................................................................................................. 24 15.2. Temperature Conditions .................................................................................................. 24 15.3. Foreign Materials ............................................................................................................. 24 15.4. Other ............................................................................................................................... 24 16. Mechanical Drawing ............................................................................................................... 25 17. Detailed view ........................................................................................................................... 26 Table of Figures Figure 1: Ambient Light Immunity................................................................................................ 6 Figure 2: Depth of field ............................................................................................................. 10 Figure 3: Pitch .......................................................................................................................... 11 Figure 4: Skew and dead zone ................................................................................................. 12 Figure 5: Tilt angle .................................................................................................................... 13 Figure 6: Curvature ................................................................................................................... 14 Figure 7: Name plate and serial number ................................................................................... 16 Figure 8: Name plate and serial number details ........................................................................ 17 Figure 9: Individual packaging .................................................................................................. 19 Figure 10: Collective packaging ................................................................................................ 20 Figure 11: Drop test .................................................................................................................. 21 Figure 12: Mechanical drawing ................................................................................................. 25 Opticon OPL 9815 Specifications Manual 1. Abstract This manual provides specifications for the OPL 9815 barcode data collector. 2. Overview The OPL 9815 is a barcode data collector that contains a compact laser module. This data collector offers efficient scanning performance that is suitable for various business environments and is able to store scanned data and data configured via keyboard input. Bluetooth ver 2.1 is one of the communication options for this device allowing it to wirelessly connect to many peripherals like printers, smart phones and tablets. The supported profiles are SPP (Serial port profiles) and HID (keyboard emulation). Infra-red is another communication option of the OPL 9815. Stored data can be sent out via an IrDA Ver.1.2-compliant infra-red transceiver. For easy connection to a computer, Opticon sells several cradles that can be used to receive the infra-red transmission and convert that to a standard RS232 or USB signal that can be connected to any computer. On top of the communication features that the cradles can offer, they can also be used to charge the battery inside the data collector. The OPL 9815 also has a GPS (Global Positioning System) feature and clock function. Those extra features of the OPL 9815 make it possible to add location data and a time stamp to scanned barcode data. Additional to the OPL 9813, this model features a backlit display and a keyboard with 18 keys. The OPL 9815 can use a variety of cradles: • CRD 9723 single-bay cradle (1 x charging, 1 x communication) • CRD 9723 multi-bay cradle (5 x charging, 1 x communication) • CRD 9723 multi-bay cradle (5 x charging, 5 x communication) • CRD 9722 single-bay cradle (1 x charging, no communication) • CRD 9726 Single-bay cradle with land-line modem • CRD 9727 Single-bay cradle with GSM modem Use a dedicated C-language-based development tool to develop applications for the OPL 9815. 3. Physical Features 3.1. Dimensions W 44.0 mm x D 22.0 mm x H 140.0 mm 3.2. Weight 115 g (max.), excluding the lithium-ion battery 3.3. Color Black Opticon OPL 9815 Specifications Manual 4. Environmental Specifications 4.1. Operating Temperature and Humidity Temperature: 0 to 40° C Humidity: 20 to 85% 4.2. Storage Temperature and Humidity Temperature: -20 to 60° C Humidity: 20 to 90% 4.3. IP (dust/water) rating IP 54 4.4. Drop 1.5m on concrete 4.5. Ambient Light Immunity Decoding performance is guaranteed when the range of illumination on a barcode surface is between zero and the following values: Incandescent light 3,000 lx Fluorescent light 3,000 lx Sunlight 50,000 lx Figure 1: Ambient Light Immunity Opticon OPL 9815 Specifications Manual Conditions Barcode Sample: OPTOELECTRONICS Test Sample PCS: 0.9 Resolution: 0.25 mm Symbology: 8-digit Code 39 Quiet Zone: 10 mm N/W Ratio: 1:2.5 Direct light or specular reflection light from a source should be prevented from entering the acceptance area. Note: α, β and γ respectively represent pitch, skew and tilt. Please see section 8 for how these values are defined. 4.6. Supported symbologies: Linear (1D) Postal 2D JAN/UPC/EAN, incl. add-on Chinese Post Composite Codes Codabar/NW-7 Korean Postal Authority Code MicroPDF417* Code 11 PDF417* Code 39 Code 93 Code 128 GS1-128 (EAN-128) GS1 Databar (RSS) IATA Industrial 2of5 Interleaved 2of5 ISBN-ISSN Matrix 2of5 MSI/Plessey S-Code Telepen Tri-Optic UK/Plessey * Requires use of an external library. Opticon OPL 9815 Specifications Manual 5. Controls Item Specifications Remarks MPU 32-bit microprocessor Built-in ROM 512 KB Built-in RAM 64 KB Flash ROM 1 MB SRAM 512 KB LCD Monochrome Dots 112 x 64 Backlight Yes Scanning indicators Tricolor LED and buzzer Keys Shift, backspace, Clear, dot, Enter, up, down and trigger. 0~9 numeric keys Laser wavelength/ output 650 nm / 1mW or less Scanning frequency 100 times/s Clock Real time clock Supports year, month, date, hour, minute and seconds (leap year supported) Buzzer Loudness 75 dBA or higher Controls External memory Display Keyboard Scanning 6. Electrical Specifications 6.1. Main Battery The main battery is a lithium-ion secondary battery. Nominal capacity: 1000 mAh Battery charging time: Approximately 3 hours Battery type: NP60, without leads 6.2. Battery Operating Time and Charging Time (TBD) Parameter Specifications Notes Backup battery 3 mAh manganese dioxide battery Current consumption 1 mA or less (on standby) 160 mA or less (when operating) GPS, Bluetooth and backlight on. Usable time 50 hours or more (not using GPS) 10 hours or more (using GPS) 1 scan/5s Data hold time 72 hours or more After main battery discharged Note: Battery life may be shorter than specified above when the quality of the battery pack is degraded. Opticon OPL 9815 Specifications Manual 7. Optical Specifications 7.1. Laser Scan Specifications Parameter Specification Unit Light-emitting element Red laser diode — Emission wavelength 650 ±10 (25° C) nm Light output 1.0 or less mW Scanning method Bi-directional vibration mirror — Scanning speed 100 ±20 scans/s Scan angle Scan angle: 54 ±5 ° Read angle: 44 (Min) ° 0.127 and above Mm Resolution Note: Refer to chapter 8, “Technical Specifications,” to read about scanning performance. 8. Technical Specifications The conditions for technical specifications are as follows, unless otherwise specified in each section. Conditions Ambient temperature and humidity: Room temperature (5 to 35º C) Room humidity (45% to 85% RH) Ambient light: 500 to 900 lx Background: Barcode = black Space = white Margin = white Background of label = black 8.1. Print Contrast Signal (PCS) PCS = 0.45 or higher (over 70% of reflectivity of space and quiet zone). Scanning performance may decline if dirt or scratches mark the optical window. Keep the optical window clean. 8.2. Minimum Resolution 0.15 mm Opticon OPL 9815 Specifications Manual 8.3. Scan Area and Resolution 8.3.1. Depth of Field The depth of field is measured from the edge of the data collector. The scanning range is within the circular arc centered on the scan origin. Figure 2: Depth of field Symbology Resolution (mm) Decode Depth (mm) PCS Code 39 1.0 60–300 0.9 Code 39 0.5 35–210 0.9 Code 39 0.25 35–120 0.9 Code 39 0.15 35–70 0.9 Conditions Barcode Sample: OPTOELECTRONICS Test Sample N/W ratio: 1:2.5 Angle: α = 0°, β = 15°, γ = 0° Curvature: R=∞ 10 Opticon OPL 9815 Specifications Manual Resolution Symbology PCS Quiet Zone Digit 1.0 mm Code 39 0.9 25 mm 0.5 mm Code 39 0.9 18 mm 0.25 mm Code 39 0.9 10 mm 0.15 mm Code 39 0.9 7 mm 10 Note: dirt or scratches on the mask will degrade scanning performance. Always handle the data collector carefully. 8.4. Pitch, Skew, and Tilt 8.4.1. Pitch Angle α = ±25° Figure 3: Pitch 11 Opticon OPL 9815 Specifications Manual Conditions Barcode Sample: OPTOELECTRONICS Test Sample Distance: 90 mm from the edge of the data collector Label: Pitch, Skew Angle PCS = 0.9, Resolution = 0.25 mm, Symbology = 9-digit Code 39, Quiet Zone = 10 mm, N/W Ratio = 1:2.5 Dead Zone, Tilt Angle PCS = 0.9, Resolution = 0.26 mm, Symbology = 13-digit JAN, Quiet Zone = 10 mm Angle: Curvature: R = ∞, Skew Angle = β +15° (for measuring Pitch Angle and Tilt Angle) 8.4.2. Skew Angle and Dead Zone Skew angle: β = ±50° (Excluding dead zone) Dead zone: β = ±8° (There are some areas in which decoding fails due to specular reflection) Figure 4: Skew and dead zone 12 Opticon OPL 9815 Specifications Manual Conditions Barcode Sample: OPTOELECTRONICS Test Sample Distance: 90 mm from the edge of the data collector Label: Pitch, Skew Angle PCS = 0.9, Resolution = 0.25 mm, Symbology = 9-digit Code 39, Quiet Zone = 10 mm, N/W Ratio = 1:2.5 Dead Zone, Tilt Angle PCS = 0.9, Resolution = 0.26 mm, Symbology = 13-digit JAN, Quiet Zone = 10 mm Angle: Curvature: R = ∞, Skew Angle = β +15° (for measuring Pitch Angle and Tilt Angle) γ γ=20° =20° 8.4.3. Tilt Angle γ = ±20° Figure 5: Tilt angle Conditions Barcode Sample: OPTOELECTRONICS Test Sample Distance: 90 mm from the edge of the data collector Label: Pitch, Skew Angle PCS = 0.9, Resolution = 0.25 mm, Symbology = 9-digit Code 39, Quiet Zone = 10 mm, N/W Ratio = 1:2.5 Dead Zone, Tilt Angle PCS = 0.9, Resolution = 0.26 mm, Symbology = 13-digit JAN, Quiet Zone = 10 mm Angle: Curvature: R = ∞, Skew Angle = β +15° (for measuring Pitch Angle and Tilt Angle) 13 Opticon OPL 9815 Specifications Manual 8.5. Curvature With 8-digit JAN/UPC/EAN barcodes, decoding performance is guaranteed when R ≥ 20 mm. With 13-digit JAN/UPC/EAN barcodes, decoding performance is guaranteed when R ≥ 25 mm. Figure 6: Curvature Conditions Barcode Sample: OPTOELECTRONICS Test Sample PCS = 0.9, Resolution = 0.26 mm, Quiet Zone = 10 mm Distance: 90 mm from the edge of the data collector Angle: Skew Angle β = +15° The scanning range will vary according to the depth of field. 9. Interface Specifications 9.1. Bluetooth 9.1.1. Module The OPL 9815 is equipped with a low power fully certified Bluetooth module. 9.1.2. Specifications Bluetooth standard: 2.1 High speed UART interface Supported profiles: SPP (serial port profile) and HID (keyboard emulation) 14 Opticon OPL 9815 Specifications Manual 9.2. Infrared Transmission (IrDA) 9.2.1. Specifications The dedicated cradle enables the OPL 9815 to perform infrared transmission of data with IrDA Ver1.2 low power specification. 9.2.2. Transmission Speed Default transmission speed is set at 115.2 kbps. However, you can easily change the transmission rate to 57.6 kbps, 38.4 kbps, 19.2 kbps, 9600 bps, 4800 bps, or 2400 bps. 9.3. GPS 9.3.1. Module The OPL 9815 is equipped with a GPS (Global Positioning System) module plus a compact patch antenna (15 mm X 15 mm) 9.3.2. Receiving Frequency 1575.42MHz (L1 C/A Code) 9.3.3. Receiving Channel 66 channels (max) 9.3.4. Sensitivity Acquisition -148 dBm Tracking -165 dBm 9.3.5. Time to First Fix (TTFF) TTFF is the time required for a GPS receiver to acquire satellite signals and navigation data, and calculate a position. It may differ depending on the environmental conditions, such as the number of satellites, obstacles between the satellite and the GPS antenna, or multipath conditions. • 1 second: Hot Start • 33 seconds: Warm Start • 35 seconds: Cold Start 9.3.6. Position-fix Accuracy 3.0 m 2D-RMS Values may differ, depending on the environmental conditions. 9.3.7. Baud Rate 4800 bps to 115200. Default is 9600 baud 9.3.8. Protocol NMEA-0183 (Default) 15 Opticon OPL 9815 Specifications Manual 10. Labeling 10.1. Serial Number Below is the product label with serial number. Figure 7: Name plate and serial number Material: Base + laminate protection against wear. Base: PP film, thickness 80µm, backing with glue. Laminate: PET film, clear, thickness 50µm. 16 Opticon OPL 9815 Specifications Manual 10.1.1. Detailed drawing Figure 8: Name plate and serial number details 10.1.2. Serial number Bar code: Standard Code 39 plus human readable text printed below the bar code. Bar code height: 4mm Bar code data: The serial number. This should match that of the OPL-9815 in the box. The serial number consists out of 6 digits, starts with 000001 and is incremented with one every unit that is produced. During production, the serial number is also programmed inside the OPL’s non volatile memory. API functions are available to retrieve that number. 17 Opticon OPL 9815 Specifications Manual 10.2. White box label Size is 70mm x 25mm with a tolerance of ± 2 mm Example labels: Avery 3421 or similar. Label material: Paper, white, with permanent adhesive backing. Bar codes: Article number: Standard code 39 + human readable text Bar code data: 12963 Serial number: Standard code 39 + human readable text Bar code data: The serial number. This should match that of the OPL-9815 18 Opticon OPL 9815 Specifications Manual 11. Packaging Specifications 11.1. Individual Packaging Specification (TBD) Put the data collector in a protective foam bag and place it in an individual packing box, then place the accessories into the box. Close the box and affix a label to the side of the box. Size of the package after assembly: 164 (W) x 64 (D) x 40 (H) mm Figure 9: Individual packaging 19 Opticon OPL 9815 Specifications Manual 11.2. Accessory Specification (TBD) These accessories are enclosed in an individual package: • 1 hand strap 11.3. Collective Packaging Specification Put 150 individually packaged data collectors in a collective packing box. The box can hold 162 boxes, so there will be some empty space in the shipping box. That should be filled by packing peanuts. Dimensions: 615 mm (W) by 520 mm (D) by 277 mm (H). Figure 10: Collective packaging 20 Opticon OPL 9815 Specifications Manual Note: The “RO” mark labeled on the package tray or package box guarantees that the applicable product has passed our test of RoHS restrictions compliance (the restriction of the use of certain hazardous substances in electrical and electronic equipment, 2002/95 EC). However, this document does not have any legal weight in the European Union. 12. Durability 12.1. Drop Test (without packaging) No malfunction occurred after the following drop test. Drop Test: Drop the data collector from a height of 150 cm onto a concrete floor. Each side of the data collector impacted the floor three times. Figure 11: Drop test 12.2. Dust and Drip Proof IEC IP54 Dust Prevention Level Details Ingress of dust is not entirely prevented, but it must not enter in sufficient quantity to interfere with the satisfactory operation of the equipment; complete protection against contact. Water Prevention Level Details Water splashing against the enclosure from any direction shall have no harmful effect. 13. Reliability MTBF (Mean Time Between Failures) of this product is 10,000 hours. 14. Regulatory Compliance 14.1. Laser Safety The data collector emits a laser beam. IEC 825-1/EN 60825-1: Laser class 2 21 Opticon OPL 9815 Specifications Manual FDA CDRH Laser class II. Complies with 21 CFR 1040.10 and 1040.11 except for deviations pursuant to laser notice No. 50 dated June 24, 2007. Class II laser devices are not considered to be hazardous when used for their intended purpose. Avoid staring into the laser beam. 14.2. Certifications FCC Part 15 Subpart B Class B: 15.21 You are cautioned that changes or modifications not expressly approved by the part responsible for compliance could void the user’s authority to operate the equipment. 15.105(b) This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: -Reorient or relocate the receiving antenna. -Increase the separation between the equipment and receiver. -Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. -Consult the dealer or an experienced radio/TV technician for help. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference and 2) This device must accept any interference received, including interference that may cause undesired operation of the device. RF exposure: To comply with the FCC RF exposure compliance requirements, this device and its antenna must not be co-located or operating in conjunction with any other antenna or transmitter. 22 Opticon OPL 9815 Specifications Manual 14.3. RoHS RoHS: The restriction of the use of certain hazardous substances in electrical and electronic equipment, 2002/95 EC. 14.4. State of California: Perchlorate Best Management Practices The batteries on some Opticon products may contain Perchlorate. To comply with California Perchlorate Best Practice Regulations and the Law for the Promotion of Utilization of Recyclable Resources (Japan), products that may contain Perchlorate materials should be properly labeled on the exterior of all outer shipping packages and/or in locations that otherwise satisfy the California Perchlorate Best Management Practices. 23 Opticon OPL 9815 Specifications Manual 15. Safety precautions Handle this product carefully. Do not deliberately subject it to any of the following. 15.1. Shock Do not throw or drop the data collector. Do not drop or put heavy items on this product. 15.2. Temperature Conditions Do not use the data collector at temperatures outside the specified range. Do not use near heat sources such as radiators, heat registers, stoves, or other types of devices that produce heat. Do not use in areas exposed to direct sunlight for long periods of time. Do not pinch or forcibly bend the cable, especially at very low temperature. 15.3. Foreign Materials Do not use the data collector near water or other liquids, as well as in extremely high humidity. Do not immerse the data collector in liquids. Do not use in dusty environments. Do not subject the data collector to chemicals. Do not insert foreign substances into the device. 15.4. Other Do not attempt to disassemble, modify or update this device. Do not use near microwaves, medical devices, or RF-emitting devices. The data collector may be damaged by high voltage discharges. 24 Opticon OPL 9815 Specifications Manual 16. Mechanical Drawing Figure 12: Mechanical drawing 25 Opticon OPL 9815 Specifications Manual 17. Detailed view No. 10 11 12 13 Items Scanning window LED Indicator LCD Trigger key Up Down keys Operation keys (10) Infra-red radiation Label attaching position Terminal Battery cover Battery cover lock Hand strap hole Buzzer hole Descriptions Laser that reads barcodes is emitted from this opening. Indicates operational status. Monochrome display Press to scan barcodes Used when selecting items from a menu. Used for numerical input, backspace, Clear and Shift For infra-red communication with dedicated cradle Place for serial label Used to charge the OPL9815 by dedicated cradle Remove when replacing the rechargeable battery Used to lock / open the battery cover Hole for attaching a hand strap Hole for buzzer. 26
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