Orange Electronic P401A Tire Pressure Monitoring Systems User Manual

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Date Submitted	2006-01-06 00:00:00
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Creation Date	2005-09-23 12:01:14
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Orange Electronic Co., Ltd
Manual for Orange’s Tire Pressure Monitoring Systems, TPMS
To ensure correct operation and service please read these instructions before installing and
operating the TPMS
Orange TPMS MANUAL
TABLE OF CONTENTS
1. TIRE PRESSURE MONITORING SYSTEMS, TPMS ............................................................ 2
2. NOTICE ................................................................................................................................. 2
3. SPECIFICATIONS OF ORANGE TPMS................................................................................ 3
4. THE SYSTEM INSTALLATION ............................................................................................. 3
5. ACCESSORIES FOR ORANGE’S TIRE PRESSURE MONITORING SYSTEM ................... 3
6. DISPLAY UNIT INSTALLATION ........................................................................................... 4
7. WIRELESS TRANSMITTER SENSOR INSTALLATION....................................................... 5
8. THE SYSTEM OPERATION .................................................................................................. 7
9. SYSTEM ALARM .................................................................................................................. 7
10. STATEMENT ....................................................................................................................... 7
11. SETUP METHOD................................................................................................................. 7
LOW TIRE PRESSURE WARNING ................................................................................................ 8
HIGH TIRE PRESSURE WARNING ............................................................................................... 8
HIGH TIRE TEMPERATURE WARNING.......................................................................................... 9
12. RESET FOR TIRE CHANGES AND ROTATION ................................................................ 9
13. REPLACING THE TIRE PRESSURE SENSOR ................................................................ 11
14. APPENDIX......................................................................................................................... 13
15. ANNEXES.......................................................................................................................... 13
16. WARRANTY POLICY........................................................................................................ 14
Orange Electronic Co., Ltd. reserves the right to change the contents of this manual at any
time without prior notice. The information contained in this manual is proprietary and cannot be
reproduced without prior written consent. E & OE expected.
©2005 Orange Electronic Co., Ltd. All rights reserved
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Orange Electronic Co., Ltd
Manual for Orange’s Tire Pressure Monitoring Systems, TPMS
Tire Pressure Monitoring Systems, TPMS
Orange’s Tire Pressure Monitoring Systems (Orange TPMS) improves safety while driving. Once installed in your
vehicle, the system will automatically monitor your tires in real-time for pressure and temperature. When any tire’s
pressure and/or temperature appear abnormal, the system will, in real-time, transmit signals to active an alarm
and show a digital figure to warn the driver of a problem. The system aids safety, can extend the tire life and help
reduce fuel consumption.
NOTICE
FCC Notice
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this
device may not cause harmful interference, and (2) this device must accept any interference received, including
interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part
15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a
residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to radio communications. However,
there is no guarantee that interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the
factoring measures.
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected
Caution: Any changes or modifications in construction of this device which are not expressly approved by the
party responsible for compliance could void the user’s authority to operate the equipment.
To comply with the FCC RF exposure compliance requirements, this device and its antenna must not be colocated or operating to conjunction with any other antenna or transmitter.
System Scope of Use and Warnings
Tire Pressure Monitoring System, TPMS
This system is a sensing device designed to measure and display tire operation and / or activate an alert to the
driver when pressure and temperature irregularities are detected. It is the responsibility of the driver to react
promptly and with discretion to alerts. Abnormal tire inflation pressure should be corrected at the earliest
opportunity.
Caution: the system is wireless RF product; therefore, it may not receive a signal due to the poor environment or
incorrect operating or incorrect installation. When the system continually cannot receive any signal from any tire
sensor more than 10 minutes since the system be switch on power for monitoring, the system will shown “ ” and
turn on the RED abnormal tire LED light and alert sound. In this case, it may cause by a RF interference
environment, a driver need to drive the vehicle and leave this place. If the display still cannot receive any correct
signal from tire sensor, then, a driver need to find a nearby qualified tire maintain service for checking and
maintain. It may cause by a tire sensor damages or battery power consumption. (Battery in normal condition can
be used more than 8 year, but in abnormal condition, the tire sensor will continually send warning signal for driver,
thus it wills consumption the battery quickly than normal prediction.)
System Installation and Usage
Use of the TPMS requires that qualified personnel according to the instructions here have properly installed it. This
system is suitable for use on a passenger car, SUV and 4X4 tires, with up to maximum cold inflation pressure of
81 Psi (Guage) or 96psi (Absoulte), below instruction is Guage value mentioned.
Reacting to Alerts
When an alert or warning is received, reduce vehicle’s speed and proceed to a safe location to stop where the tire
can be inspected and /or serviced.
The low-pressure alert indicates that the air pressure has dropped to a selected minimum and a high-temperature
alert indicates that the temperature of the tire content has surpassed the threshold value set.
Use of Chemicals
Temporary resealing or re-inflation products containing internal sealants or propellants in any tire assembly may
adversely affect the operation of the sensor/transmitter.
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Orange Electronic Co., Ltd
Manual for Orange’s Tire Pressure Monitoring Systems, TPMS
Specifications of Orange TPMS
1. SENSOR AND TRANSMITTER SPECIFICATIONS
Battery life
Storage temperature
Operating temperature
Operating humidity
Operating frequency
Pressure monitoring range
Pressure reading accuracy
Temperature reading accuracy
Transmission power
Battery
Sensor weight
More than 8 years, nominal.
-40oC to 125oC
-30oC to 105oC
95%
433MHz
0~81 psi for 4 tires of passenger cars (or 96
psia)
At Normal condition
± 1psi at normal pressure range
± 4oC in normal environmental condition
Max 5 dBm
3.6V
35gm
2. RECEIVER SPECIFICATINS
Operating voltage
Operating current
Monitored temperature range
Operating temperature
12V DC
200mA
-40oC to 125oC
-40oC to 85oC
The System Installation
There are two parts of system installation
1. Setting up the display unit in the vehicle
2. Installing the transmitter unit sensor in each tire.
We strongly suggest installing the display unit first, and then install the tire transmitters.
Accessories for Orange’s Tire Pressure Monitoring System
NO.
Accessory Name
Wireless Receiver and Display Unit
Holder for Display in Air Conditioner Unit
Power Connection for Cigarette Lighter
Wireless Transmitter Sensor (Remote Sensing
Module)
Tire Valves
Screw for Tire Valves (Nylok screw)
Manual
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Quanity
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Orange Electronic Co., Ltd
Manual for Orange’s Tire Pressure Monitoring Systems, TPMS
Display Unit Installation
A. Plug in one side of ⓒ the
power cable connection into ⓐ
the display located on the
bottom.
B. Install the display unit in front of
driver at an appropriate position.
Plug into car
power socket
Take the two clips ⓑ to fasten
into the bottom of the display
unit ⓐ, and clip the unit into the
air-condition vent or other
convenient place.
C. Connect the power cable ⓒ
into the vehicle’s cigarette
lighter socket for power
connection.
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Orange Electronic Co., Ltd
Manual for Orange’s Tire Pressure Monitoring Systems, TPMS
Wireless Transmitter Sensor Installation
Step
Operation Process
Use a jack to raise the vehicle and place jack stands
underneath the vehicle for safety. Refer to vehicle owner’s
manual for full service advice. Seek the assistance of a
qualified motor mechanic if required.
Take off the tires and bleed the air. Then take off the air
valve of the tire from the wheel. (NOTE: You must change
the valve to Orange’s valve). This part of the process will
normally require the service of a tire fitting service or
mechanic.
Recognize the number on each sensor ⓓ with position of
tire on the vehicle. (VERY IMPORTANT)
a.
b.
c.
d.
RF – 1
RR – 2
LR – 3
LF – 4
Photograph
Right Front, No. 1
Right Rear, No. 2
Left Rear, No. 3
Left Front, No. 4
Set up the new TPMS special valve ⓔ in the wheel.
Use the new TPMS special Nylok screw ⓕ to tighten the
transmitter sensor into the valve on the wheel.
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Orange Electronic Co., Ltd
Manual for Orange’s Tire Pressure Monitoring Systems, TPMS
Adjust the transmitter sensor angle so that the transmitter
fits tightly on the wheel and then tighten the screw for the
transmitter’s sensor so that it is fixed on the wheel.
Clean inside the tire to prevent the tire from damaging the
transmitter sensor.
Inflate the tires.
Balance the tire
a. Balance tires using a balance machine
b. A lead tire weight may need to be added for
balancing.
c. Balance until the tire balance shows balance as “OK”
The Steps above will require the assistance of a tire fitting
service or a mechanic. It is important that the wheels are
balanced after the fitting of the TPMS sensors in order to
ensure the safe operation of the tire when refitted to the
vehicle.
Set up the other three tires in the same manner.
Turn the ignition key of the vehicle until the power is
activated on the cigar lighter, this may be first or second
position depending on the car manufacturer. The in-car
display will be activated. The function button of the
display unit (the orange button) can be switched to
pressure and temperature depending on the customer’s
need.
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Orange Electronic Co., Ltd
Manual for Orange’s Tire Pressure Monitoring Systems, TPMS
The System Operation
Once installed the system will automatically monitor the tires when power is applied. When
the power of the vehicle is switched on, the display unit will show, in real-time, the pressure
and temperature and follow the sequence from No. 1 to No. 4 for showing all the tires
respectively.
System Alarm
When the system detects any unusual pressure from tires, the display unit will light
turn red and show the tire pressure on the display unit.
and
When the system detects any unusual temperature from the tires, the display unit will light
and turn red and show the temperature in the display unit.
Statement
The alarm will continue to sound until the abnormality is solved. If more than two
abnormalities in the tires happen at the same time, the system will flash between each
problem every 2-3 seconds. No other light will show.
If the temperature is too high and pressure too low simultaneously, the system will show the
pressure too low signal first and then show the temperature too high signal. (The abnormal
signal of the display is shown priority sequence as in the following description.
Press the Set-up key (brown) for over 3 seconds to enter into the setup up mode. If you do
not want to change the figure, then just press the setup key 3 times, and return to operating
mode. At this moment the system will clear all the alarm signal light. If the abnormal condition
continues, the display will sound the abnormal alarm and display the faults again. Even when
the car is parked and not in use, the system will continually monitor the tires, when driver
starts the vehicle, the display unit will show the previous tire pressure or temperature.
Setup Method
Setup Key
Function Key
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Orange Electronic Co., Ltd
Manual for Orange’s Tire Pressure Monitoring Systems, TPMS
The driver can follow the steps to adjust the system of pre-loaded values
(Notice: the system has been pre-set with alert figures. If the driver wants to change the figure,
then follow the professional tire technician’s instruction).
Low Tire Pressure Warning
Step
Operation process
Pressing the setup key (the brown button) on the
right side of the display unit for over 3 seconds can
change to the low pressure set up mode.
The first shown figure is the preset that shows the
low pressure warning (the display will light up the
No. 3 and No. 4 tire red lights, “PSI” and pre-loaded
low pressure figure LED red light).
Photograph
Press the front side function key (the orange
button) to change the lower pressure figure, which
the system uses to warn the driver when the tire
pressure deflates to that figure.
The low pressure figure set up range is from 18psi
to 35psi, the driver can continually push the
function key (the orange button) to adjust the
appropriate low pressure figure; the preloaded
figure is 26psi.
Push the setup key (the brown button) to complete
the low pressure setting operation.
High Tire Pressure Warning
Step
Operation process
After setting up the low pressure figure, press the
setup key again (the brown button) on the right
side of the display unit. The unit will display the
high pressure set up mode.
The first shown figure is the preset that shows the
high pressure warning (the display will light up No. 1
and No. 2 tire red lights, “PSI” and preloaded high
pressure figure LED red light).
Photograph
Press the front side function key (the orange
button) to change the high pressure figure, which
the system uses to warn the driver when the tire
pressures deflates to that figure.
The high pressure figure set up range is from 40psi
to 60psi, the driver can continually push the function
key (the orange button) to adjust the appropriate
low pressure figure; the preloaded figure is 50 psi.
Push the setup key (the brown button) to complete
the low pressure setting operation.
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Orange Electronic Co., Ltd
Manual for Orange’s Tire Pressure Monitoring Systems, TPMS
High Tire Temperature Warning
Step
Operation process
After setting up the high pressure, press the setup
key again (the brown button) on the right side of the
display. The unit will display the high temperature
setup mode.
The first shown figure is the preset that shows the
high temperature warning (the display will light on
the No. 1, No. 2, No.3 and No.4 red tire lights, “oC”
and preload high temperature figure LED light).
Photograph
Press the front side function key (the orange
button) to change the high temperature figure,
which the system uses to warn the driver when the
tire temperature rises to that figure.
The high temperature figure set up range is from
60oC to 99oC, the driver can continually push the
function key (the orange button) to adjust the
appropriate high temperature figure; the preloaded
figure is 80oC.
Push the setup key (the brown button) to complete
the high temperature setting operation.
1. Turing off the power can also turn off the alarm operation.
Reset for Tire Changes and Rotation
Tire rotation is necessary to prolong the life of your tires. The system requires resetting the
tire position to ensure the transmitter sensor can indicate the right position of your tires on
display unit.
Orange TPMS already equips the AUTO LOCATION function. This allows the driver to easily
change the vehicles tire(s). The process for changing tires and rotating tires is below.
The steps of reset as follow:
Step
Operation process
Bleed the all tires from the valve stem until the
pressure is lower than 18psi. The red LED light will
show when the pressure is below 18psi.
Please push and hold the setup key (brown
button) and function key (orange button)
simultaneously for three seconds. The system
will be forced into the tire-repositioning mode.
Change the tire(s) position
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Orange Electronic Co., Ltd
Manual for Orange’s Tire Pressure Monitoring Systems, TPMS
The display will light RED for No.1 tire (Right Front)
and wait to re-inflate the tire. (Must be slowly
inflated higher than 22psi).
Inflate the Right Front tire until the appropriate
pressure is reached and wait for the display to turn
green on the No. 1 tire and the No. 2 tire to turn
RED.
(If the display does not show the green light, please
deflate the pressure, and re-inflate pressure slowly
again.)
Inflate the Right Rear tire until the appropriate
pressure is reached and wait for the display to turn
green on the No. 2 tire and the No. 3 tire to turn
RED.
(If the display does not show the green light, please
deflate the pressure, and re-inflate pressure slowly
again.)
Inflate the Left Rear tire until the appropriate
pressure is reached and wait for the display to turn
green on the No. 3 tire and the No. 4 tire to turn
RED.
(If the display does not show the green light, please
deflate the pressure, and re-inflate pressure slowly
again.)
Inflate the Left Front tire until the appropriate
pressure is reached and wait for the display to turn
green on the No.4 tire. The system will then start to
detect the sensors.
(If the display does not show the green light, please
deflate the pressure, and re-inflate pressure slowly
again.)
Warming
1. Do not turn off the vehicles power during this process. Doing so will immediately
interrupt the repositioning setup process. The ignition can either be in the on or
start position.
2. After repositioning, check the display is detecting all tire pressures correctly. If
the system cannot work normally, please reset it and follow the instructions again.
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Orange Electronic Co., Ltd
Manual for Orange’s Tire Pressure Monitoring Systems, TPMS
Replacing the Tire Pressure Sensor
This section describes what to do when one or more tire sensors are broken or the battery is
drained. This procedure is similar to the tire repositioning process
Step
Operation process
Take off the broken tire sensor from the tire and
install a new Orange replacement sensor.
Notice: Other brands cannot be used.
First access the replacement part mode.
Press and hold the setup key (the brown button),
within 3 seconds simultaneously push the function
key (the orange button). Both buttons should be
pushed and held for 10 seconds or until you hear a
beep. The moment you push the two buttons
together the display will flash green and red.
After hearing the beep, the system has successfully
entered into the replacement mode and you can
release the buttons.
Push the function key (the orange button) to
select which tire sensor ID needs to be
changed. The sequence of pushing the function
key is as follow:
Right_Front (does not need to be clicked)->
Right_Rear (click 1 time) -> Left_Rear (click 2
times) -> Left_Front (click 3 times)
Deflate the tire that had the broken sensor (the tire
you just installed a new sensor on) until the
pressure is under 18psi. (Do not deflate the air
pressure to lower than 5psi). Then re-inflate the tire
to the standard tire pressure (must be over 22psi),
and wait for 15 seconds, the system will
automatically setup the new replacement tire ID of
sensor in the system.
Check the display, the display must show the green
light in new replacement tire (originally was shown
in red before replacement). The next sequence of
tire will be shown the red. (Wait for the display to
change to the next tire ID). If the next tire sensor is
not needed, then just ignore the red light and click
the function key (the orange button) until logged
out of the replacement mode. The replacement
part is now successfully installed and will start to
monitor your tire pressure and temperature.
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Photograph
Setupkey
Function-key
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Orange Electronic Co., Ltd
Manual for Orange’s Tire Pressure Monitoring Systems, TPMS
Further information about changing tire sensors
For example:
If the Right Rear sensor needs to be changed, then
after accessing the replacement mode, click the
function key 1 time (the orange button). At this
moment, the display will show as green for the
Right_Front tire, and red for the Right_Rear tire.
The Rear_Rear tire should then be deflated to
under 18psi. (Do not deflate the air pressure to
lower than 5psi). Then re-inflate the tire to the
standard tire pressure (over 22psi), and wait for 15
seconds, the system will automatically setup the
new Right_Rear tire ID in the system.
Check the display, the display must show a green
light for the Right_Rear tire (originally was shown
in red before replacement) and show the Left_Rear
tire as red. (wait for the display to change the tire
ID), if the Left_Rear tire sensor does not need to be
changed, then just ignore the red light and click the
function key (the orange button) 2 times to logout
of the replacement mode and go back the tire
monitoring mode.
The replacement part is successfully installed.
If the display does not show the green light in
Right_Rear tire and red light in Left_Rear tire, the
system did not successfully capture the new
replacement sensor in the Right_Rear tire. It is
necessary to redo the above steps.
Warning Only use Orange TPMS sensor replacement parts (these can be purchased
from Orange’s Agents). Orange TPMS cannot use other brands of TPMS
sensors for replacement parts. Using other brands will be cause failure and
will void the warranty.
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Manual for Orange’s Tire Pressure Monitoring Systems, TPMS
Appendix
Glossary
kPa
Pressure reading in Kilo Pascal
psi
Pressure reading in pound per square inch
Bar
Pressure reading in bar
℃
Temperature reading in degrees Celsius
℉
Temperature reading in degrees Fahrenheit
Inflating Pressure
environment
Recommended inflation pressure of a tire at ambient
temperature of 25℃ by vehicle manufacturers.
Visual and audible warning, this is activated when the tire’s
pressure goes below the preset level. Initial low pressure alert is
26 psi
Visual and audible warning, this is activated when the tire’s
pressure goes higher than the preset level. Initial High pressure
alert is 50 psi
Visual and audible warning, this is activated when the tire’s
temperature goes higher than the preset level. Initial High
temperature alert is 80 ℃.
Low Pressure Alert
High Pressure Alert
High Temperature Alert
Display / Receiver Module
The electronic module mounted inside the vehicle that alerts the
driver of any tire irregularities.
Sensor
Module
The electronic module mounted on the wheels that measure the
air pressure and temperature of the tire.
Transmitter
Annexes
Annex 1
kPa to psi Conversion Table
kPa
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
psi
10
12
13
15
16
18
19
20
22
23
25
26
28
29
kPa
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
psi
31
32
34
35
37
38
39
41
42
44
45
47
48
50
51
53
54
55
57
58
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kPa
410
420
430
440
450
460
470
480
490
500
psi
60
61
63
64
66
67
69
70
72
73
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Orange Electronic Co., Ltd
Manual for Orange’s Tire Pressure Monitoring Systems, TPMS
Annex II
℃ To ℉ and ℉ To ℃ Conversion Table
℃
-40
-30
-20
-10
10
℉
-40
-22
-4
14
32
50
℃
20
30
40
50
60
70
℉
68
86
104
122
140
158
℃
80
90
100
110
120
125
℉
176
194
212
230
248
257
Warranty Policy
We warrant our products for one year (365 days) from the date of original purchase to be free
from defects in materials and workmanship. If, during this period, the product fails under
normal usage, because of a manufacturing defect, we will replace or repair the item. To
obtain repair or replacement under the terms of this warranty, please return the product to the
place of purchase. Proof of purchase and date of purchase are required to validate the
warranty claim.
All implied warranties, including the warranty of merchantability, are limited to this same
ninety-day period from date of original purchase. We are not liable for any direct or
consequential loss or property damage arising from any use of this product. This warranty
gives you specific legal rights, and you may also have other rights, which vary from state to
state.
This does not affect your statutory rights.
Please contact sales@orange-electronic.com, if you have any questions about our warranty
program.
Colorful Life, Wonderful Innovation
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