PAYNE Air Conditioner/heat Pump(outside Unit) Manual L0610781
GB-PIPE1 L0610781
User Manual: PAYNE PAYNE Air conditioner/heat pump(outside unit) Manual PAYNE Air conditioner/heat pump(outside unit) Owner's Manual, PAYNE Air conditioner/heat pump(outside unit) installation guides
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Installation
Manual
PH13
Split System Heat Pump 13 SEER R-22
018-060 Single Phase
048, 060 3 Phase
NOTE:
Read the entire instruction
manual belk)re starting
the installation.
SAFETY CONSIDERATIONS
hnproper iustallatiom adjustn_ent, alteration, service, maintenance, or use can cause exph>sion, fire, electrical shock, or other conditions which may
cause death, personal injury, or property damage. Consult a qualified installer, service agency, or your distributor or branch R)r inlk)rmation or
assistance. The qualified installer or agency must use factory-authorized kits or accessories when modifying this product. Relk:l"to the individual
instructions packaged with the kits or accessories when installing.
Follow all salety codes. Wear salety glasses, protective clothing, and work gloves. Use quenching cloth lk)r brazing operalions. Have fire
extinguisher available. Read these instructions thoroughly and lk)llow all warnings or cautious included in literature and attached to the unit.
Consult local building codes and Nalional Electrical Code (NEC) lk)r special requirements.
Recognize salcty inlk)rnmtion. This is the salk:ty-alert symbol Z_ • When you see this symbol on the unit and in instructions or manuals, be alert
to the potential
lk)r personal
irijury.
Understand the signal words I-)ANGER, WARNING, and CAUTI()N. These words are usedwith the saJk;ty-alertsymboh DANGER identifies the
most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or
death. CAUTION is usedto identify unsaik_practices which may result in minor personal injury or product and property damage. NOTE is used
to highlight suggestions which will result in enhanced installation, reliability, or operation.
Z_ WARNING:
Electrical Shock Hazard
Failure to follow this warning can cause death or personal injury.
Before installing or servicing system, always turn off main power to system.
Turn off accessory heater power, if applicable.
INSTALLATION
NOTE:
There may be more than
1 disconnect switch.
RECOMMENDATIONS
In s<>mecases noise in the living area has been traced to gas pulsations l)'+>nlimproper h'Jstallatiou of eqaipulerJt.
1. Locate unit away fl'om windows, patios, decks, etc., where unit operation sounds may disturb customer.
2. Ensure that vapor and liquid tube diameters are appropriate to capacity of unit.
3. Run refrigerant tubes as directly as possible by avoiding unnecessary turns and bends.
4. Leave some slack between structure and unit to absorb vibration.
5. When passing rel)'igerant tubes through the wall, seal opening with RTV or other pliable silicon-based
caulk. (See Fig 1.)
6. Avoid direct tubing contact with water pipes, duct work, floor ,joists, wall studs, floors, and walls.
7. Do not suspend refrigerant tubing from ,joists and studs with a rigid wire or strap which comes in direct contact with tubing. (See Fig 1.)
8. Ensure that tubing insulation is pliable and completely surrounds vapor tube.
9. When necessary, use hanger straps which are 1 in. wide and confom_ to shape of tubing insulation. (See Fig 1.)
10. Isolate hanger straps fl'om insulation by using metal sleeves bent to c(ml_>rm to shape of insulation.
IMPORTANT:
Always install a liquid-line filter drier on any system using an existing field service lineset and/or existing indoor coil. Also,
always use liquid line lilter driers on bunlout compressor replacements. Refer to Spec Sheet for appropriate part number. Obtain filter drier l)'om
your distributor or branch.
Catalog No.
IM-PH13-02
Cancels:
IM-PH13-01
Printed in U.S.A.
3-06
NOTE: Avoid contact betweentubing and structure
OOTDOORWALL-X ,=O00RWA%7
THROUGHTHE WALL
HANGERSTRAP-- X
__]_....,_JOIST
AROT VAPOR
/--,=SULAT,O=
_
d
I"MINI
I_
L
LIQUIDTUBE
SUSPENSION
A94208
Fig. 1--Connecting
Tube Installation
iNSTALLATiON
PROCEDURE
A.
1--CHECK
EQUIPMENT
AND JOB SiTE
Unpack Unit
Move to l]nal location. Remove carton taking care not to damage unit.
B.
inspect Equipment
File claim with shipping company prior to instalbttion if shipa_lent is damaged or incomplete. Locate unit rating plate on unit service paneh It
contains inlormadon needed to properly install unit. Check rating plate to be sure unit matches job specifications.
PROCEDURE
2--INSTALL
ON A SOLID, LEVEL MOUNTING
PAD
If conditions or local codes require the unit be attached to pad, tie down bolts should be used and fastened through knockouts provided in unit
base pan. Relcr to unit mounting pattern in Fig. 2 to determine base pan size and knockout hole location.
On rool)op applications, mount on level platlorm or fi'ame 6 in. above roof surface. Place unit above a load-bearing wall and isolate unit and tubing
set fi'om structure. Arrange supporting members to adequately support unit and nfinimize transnfission of vibration to building. Consult local codes
governing rooftop applications.
Roof mounted units exposed to winds above 5 nlph may require wind baffles to achieve adequate del)'ost. Consult Low-Ambient
wind baf'lle construction.
NOTE:
Unit must be level to within + 2 ° (+ 318 in./fl} per conlprcssor
PROCEDURE
a--CLEARANCE
Guideline lDr
manufacturer specifications.
REQUIREMENTS
When installing, alloy,: sufl]cient space lot airllow clearance, wiring, reb'igerant piping, and service. Allow 30-in. clearance to service end of unit
and 48 in. above unit. For proper airflow, a 6-in. clearance on 1 side of unit and 12 in. on all remaining sides must be nmintained. Maintain a
distance of 24 in. between units. Position so water, snow, or ice from roof or eaves cannot fall directly on unit.
On rooftop applications,
PROCEDURE
locate unit at least 6 in. above roof surface.
4--OPERATING
AMBIENT
The minimum outdoor operating :unbient in cooling mode is 55°F, and the nmximua_l outdoor operating ambient in cooling mode is 125°F. The
a_mxinmm outdoor operating ambient in heating nlode is 66°F.
2
1
I
c
I
I
3/8"D.
(9.53)
TIEDOWN
KNOCKOUTS
(2) PLACES
.I
B
A94199
DIMENSIONS
(IN.)
MINIMUM
MOUNTING PAD
DiMENSiONS
A
B
C
018--030
22-1/2 X 22-1/2
3-11/16
18-1/8
14-3/8
042--060
30 X 30
6-1/2
23-1/2
20
UNiT
SiZE
TIEDOWN
Fig. 2iMounting
KNOCKOUT
LOCATIONS
Unit to Pad
STUB TUBE
DEFROST
THERMOSTAT
A97517
Fig. 3iDefrost
PROCEDURE
5iELEVATE
Thermostat
Location
UNiT
z_
CAUTION:
Unit Damage Hazard
Failure to follow this caution may result in unit component
damage.
Accumulation
of water and ice in base pan may cause equipment damage.
In areas where prolonged l]'eezing temperatures are encountered, elevate unit per local climate and code requirements to provide clearance above
estimated snowfall level and ensure adequate drainage of unit.
PROCEDURE
6--EXPANSION
DEVICE
A hard shntol]', thermostatic expansion valve (TXV) is required at the indoor section of the systen-i lot proper operation of these products. If the
indoor section of the system is not equipped with a hard shutol] TXV, reli:r to Spec Sheet lot the correct TXV kit to be installed. Follow the
instructions in the kit lor proper installation.
PROCEDURE
7iCHECK
DEFROST THERMOSTAT
(Theck deli"ost thermostat to ensure it is properly located and securely attached. There is a liquid header with a brass distributor and Ii:eder tube
going into outdoor coil. At the end of 1 of the fi_eder tubes, there is a 318-in. O.D. stub tube approximately 2 in. long. (See Fig. 3.) The deli"ost
thermostat should be located on stub tube. Note that there is only 1 stub tube used with liquid header, and on most units it is the bottom circuit.
3
PISTON
PISTON
PISTON
RETAINER
STRAINER
SWEAT/FLARE
ADAPTER
A97512
Fig. 4iLiquid
TABLE
liREFRIGERANT
UNIT
SIZE
CONNECTIONS
Service Valve with Sweat Adapter Tube
AND RECOMMENDED
LIQUID AND VAPOR TUBE DIAMETERS
LIQUID
Connection
Diameter
Tube Diameter
(IN.)
RATED VAPOR (UP TO80 FT1)
Connection Diameter
Tube Diameter
018, 024
3/8
3/8
5/8
8/8
030, 036
3/8
3/8
3/4
3/4
042, 048
060
3/8
3/8
7/8
7/8
3/8
3/8
7/8
1-1/8
NOTES:
1. Tube Diameters are for lengths up to 80 ft horizontal or 20 ft vertical differential.
Application Guideline for Air Conditioners and Heat Pumps Using R-22 Refrigerant.
2. Do not apply capillary-tube indoor coils with these units.
PROCEDURE
8iMAKE
For tubing lengths greater than 80 ft, consult the Residential Split System Long-Line
Maximum liquid line size is 3/8 in., including long-line applications.
PIPING CONNECTIONS
/_
WARNING:
Explosion Hazard
Failure to follow this warning could result in death or personal injury.
Relieve pressure and recover all refrigerant before system repair or final
flow-control
devices, including solenoid valves.
unit disposal.
Use all service
ports and open all
Z_
CAUTION: Unit Damage Hazard
Failure to follow this caution may result in unit damage.
DO NOT BURY MORE THAN 36 IN. OF REFRIGERANT TUBING IN GROUND. if any section of refrigerant tubing is buried, there
must be a 6 in. vertical rise at service valve to avoid equipment damage. Refrigerant tubing lengths up to 36 in. may be buried
without further special consideration.
z_
CAUTION:
Unit Damage Hazard
Failure to follow this caution may result in unit component
damage.
To prevent damage to unit or service valves observe the following:
*Use a brazing shield.
,Wrap service valves with wet cloth or use a heat-sink material.
Outdoor units may be connected to indoor section using accessory tubing package or field-supplied reli"igerant grade tubing of correct size and
condition. For tubing requirements beyond 80 1i horizontal length or 20 1i vertical difli:rential, substantial capacity and pedbrmance losses can
occur. Following the recommendations in the Residential Split System Long-Line Application Guideline will reduce these losses. Reli:r to Table
1 lor field tubing equivalent line length.
If refrigerant tubes or indoor coil are exposed to atmosphere, they nmst be evacuated to 500 ndcrons to eliminate contaudnation
the system.
and moisture in
DISCONNECT
PER N.E.C. AND/OR
LOCALCODES
]
CONTACTOR
@°
FIELD POWER
WIRING
3 PHASE ONLY
C1
BLUE
FIELD GROUND
WIRING
Q)
GROUND
LUG
J
A94025
Fig. 5--Line
A,
Outdoor Unit Connected
to Factory-Approved
Power Connections
Indoor Unit
Outdoor unit colatains correct system refrigerant charge lk_roperation with indoor unit of same size when connected by 15 li of field-supplied or
lk_ctory-accessory tubing. Check refi'igerant charge lk_rmaximum el_iciency using charging inlk_rmafion on control box cover.
B.
Refrigerant
Tubing
Connect tubing to fittings on outdoor ulait vapor and liquid service valves. (See Table l .) Use rel}*igerant grade tubilag. Relcr to appropriate section
below lk_rtype of service valves installed on unit.
C.
Sweat Connection
Z_
CAUTION: Unit Damage Hazard
Failure to follow this caution may result in unit component
Service valves must be wrapped in a heat-sinking
material
damage.
such as a wet cloth.
Remove plastic retainer holding outdoor piston in liquid service valve and connect sweat/flare adapter provided to valve. (See Fig. 6.) Connect
rcl_'igerant tubing to fittings on outdoor unit vapor and liquid service valves. Service valves are closed from factory and ready lk_l"brazing, After
wrapping service valve with a wet cloth, tubing set can be brazed to service valve using either silver bearing or non-silver bearing brazing materiah
Do not use soli solder (materials which melt below 800°F). Consult local code requirements. Rel_'igerant tubing and indoor coil are now ready
lor leak testing. This check should include all field and factory joints.
D.
Final Tubing Check
IMPORTANT: Check to be cemfin factory tnbing on both indoor and outdoor unit has not shil_ed during shipment. Ensure tubes are not rubbing
against each other or any sheet metal. Pay dose attention to l_:eder tubes making stare wire ties on Ieeder tubes are secure and tight.
PROCEDURE
9--MAKE
ELECTRICAL
CONNECTIONS
Z_ WARNING:
Electrical Shock Hazard
Failure to follow this warning could cause death or personal injury.
Do not supply power to unit with compressor
terminal box cover removed.
Be stare field wiring complies with local and national fire, saR:ty, and electrical codes, and w_ltage to system is within limits shown on unit rating
plate. Contact local power company lk_rcorrection of improper voltage. See unit rating plate lot recommended circuit protection device.
NOTE: Operation of unit on improper line voltage constitutes abuse and could afl;,:ct unit reliability. See unit rating plate. Do not install unit in
system where voltage or phase imbalance (3 phase) may fluctuate above or below permissible limits.
NOTE:
Use copper wire only between disconnect switch and unit.
NOTE: Install branch circuit disconnect of adequate size per NEC to handle unit starting current. Locate disconnect within sight from and readily
accessible from unit, per Section 440-14 of NEC.
A,
Route Ground and Power Wires
Remove access panel to gain access to unit wiring. Extend wires l]'om disconnect through power wiring hole provided and into unit control box.
/ix, WARNING:
Electrical Shock Hazard
Failure to follow this warning can result in personal injury and/or death. The unit cabinet must have an uninterrupted
or
unbroken ground. The ground may consist of electrical wire or metal conduit when installed in accordance with existing
electrical codes.
B.
Connect
Ground and Power Wires
Connect ground wire to ground connection in control box Ior salety. Connect power wiring to coutactor as shown in Fig. 5.
5
HEAT
PUMP
TYPICAL
FAN COIL
HP THERMOSTAT
LEGEND
m
24 VAC HOT
24-V FACTORY
D
WIRING
I
24 VAC COM
-- ,-qp-_
i__ _ga---E]
24-V FIELD WIRING
HEAT STAGE 2
-°
._.
FIELD
.-chin
COOL/HEAT
STAGE 1
INDOOR
SPLICE
OUTDOOR
CONNECTION
THERMOSTAT
FAN
@
@
RVS COOLING
EMERGENCY
HEAT
* IF AVAILABLE
EMERGENCY
SUPPLEMENTAL
HEAT RELAY
HEAT RELAY
A02325
Fig. 6--Generic
Wiring Diagram
(See Thermostat installation instructions
for wiring specific unit combinations.)
C,
Connect
Control
A97413
Wiring
Route 24v control wires through control wiring grommet and connect leads to control wiring. (See Fig. 6.)
Use No. l 8 AWG color-coded, insulated (35°C rninilnurn) wire. If thermostat is located more than lO0 fi fl'om unit, as measured along the control
voltage wires, use No. 16 AWG color-coded wire to avoid excessive voltage drop.
All wiring lnust be NEC Class 1 and lnust be separated l_'om incoming power leads.
Use lurnace transfl_rmer, fan coil transfl_rmer, or accessory transl_)rmer fi)r control power, 24v/40va udniumm.
NOTE: Use of available 24v accessories may exceed the udnimum 40va power requirement. Deterndne total transl_)rmer loading and increase
the transR)rmer capacity or split the load with an accessory transflmner as required.
D.
Final Wiring
Check
IMPORTANT:
Check factory wiring and wire connections to erJsnrc termh'Jations are secured properly. Check wire routing to ensure wires are
not in contact with tubing, sheet metal, etc.
PROCEDURE
10--COMPRESSOR
CRANKCASE
HEATER
When equipped with a crankcase heater, lin'nish power to beater a minin-ium of 24 hr befl)re starling unit. To lk]rnisb power to beater only, set
thermostat to OFF and close electrical disconnect to outdoor unit. A crankcase heater is required if ret]'igerant tubing is hmger than 80 11.
PROCEDURE
1lilNSTALL
ELECTRICAL
ACCESSORIES
Rellzr to the individual instructions packaged with kits or accessories
PROCEDURE
when installing.
12--START-UP
Z_
CAUTION:
Unit Damage, Personal injury Hazard
Failure to fellow this caution may result in unit damage or personal injury.
* Do not overcharge system with refrigerant.
* Do not operate unit in a vacuum or at negative pressure.
Do not disable low-pressure switch.
In scroll compressor
applications,
dome temperatures
may be hot.
/_
CAUTION:
Unit Damage, Personal injury Hazard
Failure to follow this caution may result in unit damage or personal injury.
Wear safety glasses, protective clothing, and gloves when handling refrigerant and observe the following:
* Back-seating service valves are not equipped with Schrader valves. Fully back seat (counterclockwise)
valve stem before
removing gauge-port cap.
* Front-seating
service valves are equipped with Schrader valves.
Z_
CAUTION:
Environmental
Hazard
Failure to follow this caution may lead to fines or environmental
impact.
Federal regulations
require that you do not vent refrigerant to atmosphere.
disposal.
1. Fully open liquid- and vapor-tube service valves.
6
Recover during
system
repair or final
unit
2.Unitisshipped
withvalvestem(s)
frontseated
(closed)
andcaps
installed.
Replace
stem
caps
aftersystem
isopened
torct_'igerant
flow.
Replace
capslinger-tight
andtighten
withwrench
anadditional
1/12torn.
3.Close
electrical
disconnects
toenergize
system.
4. Setroomthermostat
todesired
temperature.
Besuresetpointisbelow
indoor-ambient
temperature.
5. Setroolnthermostat
toHEATor COOLandfancontrol
toONorAUTOmode,
asdesired.
Operate
unitfi)r15minutes.
Check
system-relHgerant
charge.
/K
CAUTION:
Unit Operation Hazard
Failure to follow this caution may result in equipment damage or improper operation.
+ 3-phase scroll compressors are rotation sensitive. Ensure that the compressor rotation is correct.
+ A flashing LED on phase monitor indicates reverse rotation. (See Fig. 7 and Table 2.)
+ This will not allow contactor to be energized.
• Disconnect power to unit and interchange 2 field wiring leads on unit contactor.
A.
With
Sequence
power
of Operation
supplied
to indoor
and outdoor
units, translbrmer
is energized.
COOLING
On a call fl}r cooling,
thermostat
makes circuits
R-(X R-Y,
and R-G. Circuit
R-O energizes reversing
valve, switching
it to cooling
position.
On
three phase models with scroll compressors,
the units are equipped with a phase monitor to detect if the incoming
power is correctly phased lbr
compressor
operation. (See Fig. 7 and Table 2.) If the phasing is correcL circuit R-Y energizes contactor, starting outdoor fan motor and compressor
circuit. R-G energizes
indoor unit blower relay, starting indoor blower motor on high speed.
NOTE:
If the phasing
on the field side.
is incorrect,
the contactor
will not be energized.
To correct
CONTACTOR
OFF:NO
ON :Ol<
FLASH:PHASE
24VAC
the phasing,
interchange
any two of the three power
connections
COM
24VAC
PROSLEM
L2
o
o
L3
L1
A00010
Fig. 7=Phase
Table
Monitor Control
2=Phase-Monitor
LED
indicators
LED
STATUS
OFF
No call for compressor
operation
FLASHING
Reversed phase
Normal
ON
When thermostat is satisfied, its contacts open, de-energizing the contactor and blower relay. Compressor
and motors shoald stop.
NOTE: If indoor unit is eqoipped with a time-delay relay circuit, the blower runs an additional 9(t sec to increase system efficiency.
HEATING
On a call lot heating, thermostat makes circuits R-Y and R-G. If phasing is correct, circuit R-Y energizes contactor, starting outdoor fan motor
and compressor. Circuit R-G energizes indoor blower relay, starting blower motor on high speed.
Shoold temperature continue to fall, R-W2 is made throogh second-stage room thermostat. Circuit R-W2 energizes relays, bringing on
supplemental electric heat. If ootdoor thermostat is used (field-installed option), only the first bank will be energized. Remaining bank of
supplemental electric heat will be energized when outdoor temperature lalls below outdoor thermostat setting.
When thermostat is satisfied, its contacts open, de-energizing contactor and relays. All heaters and motors should stop.
DEFROST
The defrost control is a time/lemperaturc control which includes a field-selectable
del]'ost cycles (3(t, 6(t, or 9(t minutes), factory set at 9(t minutes.
7
(qoick-connects
located at board edge) time period between
Defl'ost mode is identical to cooling mode except that outdoor fan motor stops and second-stage Ileal is turned on to continue warmiug conditioned
space.
First tile deli'ost cycle timer starts when the cnntactor is energized and a 24 volt signal is present on the TI terminah Then the defl'ost cycle begins
when the cycle times out (30, 60, 90 rain) and the del_'ost thermostat is closed.
To initiate defrost, the del_'ost thermostat nmst be closed. This can be accomplished
as fk_llows:
1. Turn off power to outdoor unit.
2. Disconnect outdoor fan motor lead from OF2 on control board. (See Fig 8.) Tape lead to prevent grounding.
3. Restart unit in heating mode, allowing fl'ost to accumulate on outdoor coil.
4. After a lbw minutes in beating mode, liquid line temperature should drop below closing point of de[_'ost thermostat (approximately
30°F).
5. Short between speed-up terminals with a flat-bladed screw-driver. (See Fig 8.) This reduces the timiug sequence to 11256th of original time.
(See Table 3.)
6. When you hear reversing valve change position, remove screwdriver
defrost cycle in approximately 2 sec.
NOTE:
immediately; otherwise, control will terminate normal 10-minute
Length of delS"ost cycle is dependent on the length of time it takes to remove screwdriver {i'omtest pins al_er reversing valve has shifted.
7. Unit will remain in de{?'ost liar remainder of dei_'ost cycle time or until dei_'ost thermostat reopens at approximately
of liquid line.
TABLE 3--DEFROST
TiMiNG
PARAMETER
30-minute cycle
CONTROL
80°F coil temperature
SPEED-UP
SEe UENCE
MINIMUM
MAXIMUM
(MINUTES)
27
(MINUTES)
33
SPEED-UP
(NOMINAL)
7 sec
60-minute
cycle
45
55
12 sec
90-minute
cycle
81
99
21 sec
10-minute cycle
5 minutes
9
11
4.5
5.5
2 sec
1 sec
H9C1®
C_-_
US
F1
_
_
_-
O1
K1
OF2
C19
C9
P2
T1 C C 0
]P1
1
J1
A02001
Fig. 8--Defrost
8
Control
Rev. B
8. Turn off_power to outdoor unit and reconnect fan motor lead to OF2 on control board. (See Fig. 8.)
PROCEDURE
13--CHECK
CHARGE
Factory charge is shown on unit rating plate. To check charge in cooling mode, relcr to Cooling Only Procedure on unit wiring and charging labeh
To check charge in beating mode, relcr to Heating Check Chart Procedure.
NOTE: If superheat or subcooliug charging conditions are not favorable, charge must be weighed in accordance with unit rating plate _+0.6 oz/i_
oI' 318-in. liquid line above or below 15 IXrespectively.
A.
Heating
Check Chart Procedure
To check system operation during heating cycle, reler to the Heating Check Chart on outdoor unit. This chart indicates whether a correct
relationship exists between system operating pressure and air temperature entering indoor and outdoor units. If pressure and temperature do not
match on chart+ system refrigerant charge may not be correct. Do not use chart to adjust ret}+igerant charge.
NOTE: When charging is necessary during beating season, charge must be weighed in accordance with unit rating plate + 0.6 oz/l_ of 318-iu.
liquid line above or below 15 ft respectively.
EXAMPLE:
To calculaIe additional charge required lor a 25-ft line set:
25 ft - 15 1_ = 10 1_X 0.6 oz/fl =6 oz of additional charge
PROCEDURE
14--FINAL
CHECKS
iMPORTANT:
Bel_>re leaving ,job, be sure to do the l_llowing:
1. Securely fasten all panels and covers.
2. Tighten service valve stem caps to 1/12-turn past linger tight.
3. Leave User's Manual with home owner. Explain system operation and periodic maintenance requirements
4. Fill out Dealer Installation
outlined in manuah
Checklist and place in customer file.
CARE AND MAINTENANCE
For continuing high perl_rmance
Frequency of maintenance
and to minimize possible equipment lailnre, periodic maintenance
may vary depending upon geographic areas, such as coastal applications.
9
must be perl_rmed
on this equipment.
© 2006 Payne Heating & Cooling
7310 W. Morris St., Indianapolis,
IN 46231
]0
Catalog
No. IM-PH13-02
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