PCB Piezotronics IMI670A01 Wireless Vibration Sensor User Manual Layout 1
PCB Piezotronics, Inc. Wireless Vibration Sensor Layout 1
Contents
- 1. User's Manual
- 2. Brochure
Brochure
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| Mirror Download [FCC.gov] | |
| Document ID | 1530370 |
| Application ID | H2N9tk4qBJ5cL7ULdDfU6Q== |
| Document Description | Brochure |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 40.94kB (511703 bits) |
| Date Submitted | 2011-08-26 00:00:00 |
| Date Available | 2011-08-26 00:00:00 |
| Creation Date | 2011-07-15 09:04:55 |
| Producing Software | QuarkXPress(R) 7.31 |
| Document Lastmod | 2011-07-15 09:04:55 |
| Document Title | Layout 1 |
| Document Creator | QuarkXPress(R) 7.31 |
IMI Sensors - A PCB Piezotronics Division ® Echo Wireless Vibration System A simple, affordable, effective wireless vibration system Why use valuable manpower to collect vibration data on healthy machines? Why settle for measurements once a month when you can have them multiple times daily? Why have people venture into unsafe areas to collect routine measurements? Echo® Wireless Vibration Sensors can safely “look” at the machine’s health several times per day and provide immediate notification when warning or critical levels are reached. This frees up technical experts, like certified vibration analysts, for higher value tasks such as fault analysis. Toll-Free in USA 800-959-4464 716-684-0003 Transmits very long distances Batteries last up to 10 years Eliminates expensive cable runs Requires no repeaters, networks, or mesh Run stand alone or with junction box Stores data in ODBC format Easily installed visit us online at www.imi-sensors.com Echo® Wireless Vibration System Introduction The Echo® Wireless Vibration Sensor and the EchoPlus® Wireless Junction Box make the set of overall vibration measurements, listed below, that are sure to provide early warning of most common machine faults. In addition to these measurements, Echo® provides accurate battery status. Using a user programmable vibration threshold, Echo® can detect if the machine is not running, and if not, skip a measurement to conserve battery power. It also has an optional Raw Vibration Output (requires optional Model 070A86 cable) for use with a portable data collector. RMS Velocity - for “balance-of-plant” faults such as unbalance, misalignment, and flow problems RMS Acceleration - for higher frequency faults and high frequency energy (HFE) such as high speed gear mesh, broken rotor bars, and loss of bearing lubrication True Peak Acceleration - for bearing, gear, and impulsive faults, including looseness Crest Factor – for fault severity indication The Echo® Wireless Vibration Sensor is a stand alone, battery powered, industrial vibration sensor. Wireless Vibration Sensor At the default setting of three measurements per Placeholder Bullet Point One day (user programmable) battery life approaches 10 Placeholder Bullet Point Two years. Raw Vibration (RV) output version includes Placeholder Bullet Point Three an integral connector that can be used with an optional cable and a standard vibration data collector for fault analysis. The sensor can be programmed via RS-232 to set the transmission (collection) interval and a Residual Vibration Level (RVL) if desired. Echo® has an LED that provides visual feedback on the status of the sensor, including: on, off, measuring, transmitting, or changing states. The sensor has an embedded magnetic switch and can be activated or deactivated by holding a strong magnet next to the sensor. Upon activation, the sensor makes and transmits a set of measurements. Model 670A01 visit us online at www.imi-sensors.com Toll-Free in USA 800-959-4464 716-684-0003 Echo Wireless Vibration System Model 627A01 The EchoPlus® Wireless Junction Box is an 8-channel junction box that instantly converts installed industrial Placeholder Bullet Point One sensors to wireless operation. This incredibly economical device periodically powers each sensor, makes the same set Placeholder Bullet Point Two of overall measurements as Echo®, and transmits them Placeholder Bullet Point Three wirelessly. The default transmission interval is 8-hours but is user programmable. Additionally, it operates as a standard junction box allowing full data collection with a portable data collector at the box. It can be powered using either standard 24 VDC or any battery between 6 and 14 VDC. The unit can be used by itself or in conjunction with an existing junction box by simply jumping wires between them. Wireless Vibration Sensor Model 673A01 Wireless Reciever Placeholder Bullet Point One Placeholder Bullet Point Two Placeholder Bullet Point Three The Echo® Wireless Vibration Sensor and the EchoPlus® Wireless Junction Box make the set of overall vibration measurements, listed below, that are sure to provide early warning of most common machine faults. In addition to these measurements, Echo® provides accurate battery status. Using a user programmable vibration threshold, Echo® can detect if the machine is not running, and if not, skip a measurement to conserve battery power. It also has an optional Raw Vibration Output (requires optional Model 070A86 cable) for use with a portable data collector. visit us online at www.imi-sensors.com Toll-Free in USA 800-959-4464 716-684-0003 LIFETIME WARRANTY Products Guaranteed for Life & More! Echo® System Diagram EchoPlus® requires 24 VDC power or 6-14 VDC battery power EchoPlus® Wireless Junction Box EchoPlus® requires 24 VDC power or 6-14 VDC battery power Echo® Wireless Sensor Additional Antenna Option Direct point to point transmission typical distance = 1 mile Traditional, Wired Sensor Echo® Wireless Reciever Echo® Wireless Vibration Sensors Monitored Machinery Data collector connects directly to wireless vibration sensor or wireless junction box Echo® Wireless Reciever Echo® Wireless Vibration Sensor & EchoPlus Wireless Junction Box visit us online at www.imi-sensors.com Toll-Free in USA 800-959-4464 716-684-0003 DHCP or static IP addressing for recievers Echo Wireless Vibration System MS SQL Server 2005 PCB Echo Software TCP/IP Echo® Data Client Echo® Data Server Collects Transmissions Formats Data Stores in Database Generates Alarm Email Trend Plots Status Alarms Trend plot Reports Echo® sensor configuration utilities Server instance is fully functional SW that also stores sensor transmissions in database Echo® Data Server Only SQL Database Ethernet Trend Plots Status Alarms Reports Sensor Configuration Echo® Sensor Data Echo® Data Server Only Trend Plots Status Alarms Reports Sensor Configuration Echo® Data Server Only TCP/IP PC’s Running WinXP or Win7 & Echo™ Data Server SW Robust data presentation SW including Plots, reports, alarms, and status Remote Access to SQL Database through internet with VPN Trend Plots Status Alarms Reports Sensor Configuration Monitor stations have all the same functionality of server, but do not store data visit us online at www.imi-sensors.com Toll-Free in USA 800-959-4464 716-684-0003 LIFETIME WARRANTY Products Guaranteed for Life & More! Echo® Data Server and Database Echo® sensor data is stored in a Microsoft SQL Server 2005 database. The format is published in the User’s Manual so it can be accessed by users directly using any ODBC compliant application. The data can also be exported to a tab delimited spreadsheet file that is suitable for use with Excel or other data viewing applications for post processing. Additionally, IMI is working on interfaces to legacy condition monitoring programs and plant monitoring systems. Contact IMI for details. The Echo® Data Server Software provides two major functions Collect transmission data reported by the receiver and store in in the SQL database Present Echo® sensor data to the user through an intuitive and concise interface the includes: Configuration utilities to setup a machinery database and set alarms levels Tabular displays to view live and historical data. Alarm reporting - graphically via system status screens and electronically via email Single and multi-sensor plot displays with alarm levels to show trends Hardcopy report generation for last transmission and alarm events System level sensor status display to warn of low batteries, low RF signal, or missed measurements Additional utilities to query and program Echo® Sensors, EchoPlus® Junction Boxes, and Echo® Receivers. visit us online at www.imi-sensors.com Toll-Free in USA 800-959-4464 716-684-0003 Echo Wireless Vibration System Common Specifications Echo® Wireless Vibration Sensor Specs Measurements & Data Provided Specifications Echo® Environmental Specifications Date / Time Overload Limit (Shock) 100 g Sensor ID Temperature Range (Electronics) -20° to 70° C (-4 to 158° F) RMS Velocity Temperature (Base) -54° to 121° C (-65° to 250° F) Humidity 5% - 95%, non-condensing Enclosure Rating IP66 Echo® Electrical Specifications Power Saft 7.2V Lithium Battery, 100-9206-10 Replaceable Yes Electrical Isolation (Case) >108 ohm Frequency Response (±3 dB) 3 Hz to 15 kHz Channels 1 (single channel) Raw Vibration Output Connector 4-pin optional, also requires optional 070A86 cable Specifications Derived Peak Velocity 1.414 x RMS Velocity RMS Acceleration Derived Peak Acceleration 1.414 x RMS Acceleration True Peak Acceleration Average Power 3.7 sec time sample @ 61.4 kHz sample rate True Peak / RMS Acceleration Maximum Value = 16 4-levels, status on previous transmission @ max load 4 - levels Instantaneous power level of the RF background noise Average power level of the transmission Average SNR Average SNR of transmission Echo® Physical Radio & Standard Specification Sensor Module Dimensions Radio Standard Extended Range RF (ERRF) Modulation Mode Binary Frequency Shift Keying (BFSK) Receiver Noise Floor -155dBm Radio Sensitivity -145 dBm Crest Factor Battery Status RF Status Noise Power Frequency Band (unlicensed ISM) 902-928 MHz (FCC Part 15.249) Base Assembly 1-3/8" Hex Housing 1.65" Dia Height (overall) 4.4" Mounting Surface 0.87" Dia 450 g (15.9 Oz) Effective Radiated Power (ERP) 0.75 mW (50 mV / m @ 3 meters) Weight (including battery pack) Transfer Rate 20 bps Mounting Thread 1/4-28 Female Number of Frequency Bands 12 Mounting Torque 2 to 5 ft-lb Number of receivers handled by a host computer Network capability dependent Sensing Element (IMI 66213LPZ1) Ceramic Shear Sensors per receiver @ 3 meas/day, 1% miss rate typical ~400 Sensors per receiver @ 3 meas/day, 5% miss rate typical ~2000 Sensor/Junction Box Antenna Integral 0.433 inch Ceramic Chip Echo®Plus Wireless Junction Box Specs Certifications FCC (USA) & IC (Canada) Echo®Plus Environmental Performance Specification RMS Velocity Analog Integration Sensor Module Material Base 304 Stainless Steel Temperature Range (Electronics) -20° to 70° C (-4 to 158° F) Humidity 5% - 95%, non-condensing Velocity HP Filter 2 Hz, 1-pole RC Velocity LP Filter 2400 Hz, 3-pole Chebyshev Enclosure Rating Velocity Resolution 0.001 ips Echo®Plus Electrical Velocity Range ± 4.096 ips Derived peak velocity 1.414 x RMS Velocity RMS Accleleration (HFE) Time Sample Sum Channels Acceration HP Filter 2000 Hz, 4-pole Chebyshev Raw Vibration Output Connector Acceration LP Filter 15k Hz, 3-pole Chebyshev + 1-pole RC Acceleration Resolution 0.005 g Acceleration Range ± 20.48 g Derived Peak Acceleration 1.414 x RMS Acceleration True Peak Acceleration (absolute value) @ 61.4 kHz sample rate ≥50 s pulse width Crest Factor True Peak / RMS Acceleration Maximum Value = 16 ADC/dynamic range 16 bit / >90 dB Sensors Supported ICP® (IEPE) 10 - 500 mV/g or PE with inline charge converter Frequency Response Sensor dependent Echo® Physical Collect on normal transmission period If RVL > 0 Check at normal transmission period and collect data only if RMS velocity > RVL Size (h x w x d) Weight (including battery pack) visit us online at www.imi-sensors.com Toll-Free in USA 800-959-4464 BNC Jack ≤5 s If RVL = 0 LED 24 VDC or 6 - 14 V Battery Sensors Settling Time Enclosure Material Operation Status Indicator NEMA 4x Specifications Power Input Connector Residual Vibration Level (RVL) Specifications 716-684-0003 Specifications Terminal Strip Fiberblass 8 x 6 x 4 in 2.9 lb LIFETIME WARRANTY Products Guaranteed for Life & More! Predictive Maintenance Echo® Wireless Accessories Model 07086 Echo® RV Output Cable When used in conjunction with a portable data collector, it converts standard sensor power to the low voltage required by Echo® and allows normal broadband data collection with the RV Echo® Sensor. Model 07087 Echo® Programming Cable This special RS-232 to Micro USB cable allows serial communication with the mating Micro USB connector in the Echo® Sensor. Model 070A88 Correct Photo Needed Echo® RV Shorting Cap This is used on the RV670A01 Echo® Sensor for normal wireless use. When removed, the Model 070A86, Echo® RV Output Cable can be used for data collection with a portable data collector. Model 073A2D Additional Items to be added Echo® Replacement Battery Kit The kit includes a battery pack, o-ring, silicon grease, foam compressor, and instructions. Model 07086 Correct Photo Needed Echo® RV Output Cable When used in conjunction with a portable data collector, it converts standard sensor power to the low voltage required by Echo® and allows normal broadband data collection with the RV Echo® Sensor. Antennas, Low Loss Antenna Cable, and Antenna Accessories are available through many commercial outlets such as L-com. IMI Sensors can, however, quote these if desired. Contact IMI for details. 10 visit us online at www.imi-sensors.com Toll-Free in USA 800-959-4464 716-684-0003
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