PEERLESS Boiler Manual L0308196

User Manual: PEERLESS PEERLESS Boiler Manual PEERLESS Boiler Owner's Manual, PEERLESS Boiler installation guides

Open the PDF directly: View PDF .
Page Count: 17

WBV/WV

Boilers

Installation,

Operation

Maintenance

Manual

PEERLESS"

CAST IRON BOILERS

Packaged or Knockdo ,

8 Sizes 3-5 Sections .60 to 2.00 GPH Input 82% to 86% AFUE

Natural Draft (chimney) Venting

Factory Assembled Sections on Knockdown Boilers

•Reduces Installation Time

WBV in 3 and 4 Section for Hot Water or Steam

• Convertible from Rear to Top Flue for Venting Flexibility

WV in 5 Section for Hot Water

• Top Flue Only

High Efficiency Flame Retention Burners

• Choice ofBeckett, Carlin or Riello

Full Plate Swing-Out Door

• Standard on All Boilers

•Provides Easy Access to Combustion Chamber Area

jbr Cleaning and Servicing

Large Water Content, Wet Base Section Design

• Reduces On/O_'f'Cycling

Steel Push Nipples

• Provide a Permanent Water Tight Seal Between Sections

• Unaffected by Petroleum and Other Contaminants

Deluxe Insulated Enameled Steel Jacket

• Reduces Boiler Heat Loss

Safety Controls

• Prob_ or Floai Type Low Water

Cut-Qff Approved on Steam Boilers

Tankless Coils

• For Domestic Hot Water Production

on Hot Water Boilers

As an ENERGY STAR _ Partner Peerless Healer Comparl¥ Has delerr#med

that certain f_rin9 rales of this product mee_ Ihe ENERGY STAR" guidelines

for energy efficiency

• Honeywell Operating Controls

• Taco 007 Circulator on Packaged Water Boilers

• Probe Type LWCO on Packaged Steam Boilers

omp\e te J • Tankless Coils

• Barometric Draft Damper

• Grundfos Circulator on Packaged Water Boilers

• Float Tltpe LWCO on Packaged Steam Boilers

/'_'<'rl(,._.s 1 lec_ttq Compony is p&_a.s_d lo q[]_'r otlt _@the" most coml)reh_.t_siv¢" u,tu_c_ttty l)i-o()l(lms ill

the. hlHztstry. All P(x'rless tz!sidential cckst iron boilers i11chtde a.fidl orl(! !F.ar It,azTcUlty. A limiled.

li]_'litllt" It,(tt r(iNly is provided jbr Ihe cc_st iron sections q[ Pcerless rt_sidetltial hol [t,(llt_!t boilet_.

P_'_tl('._5 _tl._o i)tol,id<!s o linlit_'d. 11!11_](fOf [tl_UTO/l/t] Oil I_l(_C€ISt irotl SeCtiotls Q[ il5 I'('si_lt,llllol sl(?at]l

boil_'t._. Fit,(, ariel !('n !j('cw _5\'l_!lld('d [t,olv_lltli('s oil parts €Old lclbor nre IIOIL! (Ip(lilflblt'. P[('_Is_' COllStll/

]_'('rl_'y;5 [ It'(tlt,r ('OmlXUl!lJbr compIt'lt" tt,(ltT_ttll[I il!fbrmation.

PEGRLESS _

CAST IRON BOILERS

Peerless Heater Company * 231 North Walnut Street •Boyertown, PA 19512-1021 * 610-367-2153 •www.peerless-heater.com

FAB WBV RI (5!02 5M)

prlrlf(?(l _rl U S A

Background Information -Draft Requirements

Modern boilers operate with higher efficiencies than older boilers. Smaller flueways, as well as bars, pins

and fins are designed into modern boilers to transfer as much heat as possible from the hot gases to the

water or steam and prevent heat loss up the chimney. However, these design features result in higher pres-

sure, or draft loss, in the boiler.

This draft loss must be taken into account when installing an oil boiler into a new or old chimney. New

chimneys are less likely to have poor draft. However, they must have sufficient draft to support combus-

tion. A -.06" draft is desirable and preferred. Older, unlined chimneys may require a replacement liner to

have them perform well enough to support combustion.

An example follows:

Chimney Draft

Old installation New installation

-.04" -.04 °Comments

No change, but older chimneys

(especially unlined ones) have

leaks which reduce draft.

Boiler Design Pressure Drop +.01" +.04" Required for mandated

efficiency increases.

Draft Over Fire -.03" 0.00" The old installation would have

had a higher temperature in the

chimney [as high as 800 degrees

vs. 400 degrees F], which would

increase the draft.

The above readings are 'cold' readings [before the boiler and chimney are heated up].

A-.01 _to -.02 _minimum draft over fire is required for a good installation where no oil fumes

would be present. The draft would vent them up the chimney.

The above discussion which concerns draft in the chimney and draft loss in the boiler, is incomplete with-

out discussing the effect of draft on the burner. Very simply, increasing the fuel usage [higher gallonage] on

a unit which has multiple firing rates, requires more air for combustion and a higher draft loss in the boiler.

As an example, increasing the firing rate 1/4 gallon will increase the draft loss in the unit by approximately

+.01". The actual burner used on a particular boiler also effects the draft and smoke condition. The use of

a burner supplied by Peerless Heater Company would assure you of a quality, trouble free installation.

INSTALLATIONINSTRUCTIONS-SERIESWBV andWV

Readcarefullybefore beginningwork.It willsavetime.Studytheincludeddrawings.

Theequipmentshall beinstalledinaccordancewiththoseinstallationregulationsin forceinthe localareawherethe installationis to bemade,including

the currenteditionof NFPA-31.Theseshall becarefullyfollowedinall cases.Authoritieshavingjurisdictionshall beconsultedbeforeinstallationsare

made.

Theboiler mustbe installedby a qualifiedcontractor.

The boiler warrantycanbe voidedifthe boileris notinstalled,maintainedandservicedcorrectly.

A-ACCESSIBILITYCLEARANCES

1 - Toprovidefor reasonableconditionsof accessibility,thefollowingminimumclearancesare recommended.

a. TopOutletFlue:At least24" in thefront,rear andon bothsides.

b. RearOutletFlue:At least24" infrontand bothsides;at least30" inthe rear.

B-AIRFORCOMBUSTIONAND VENTILATION

1-Be certainadequatefacilitiesare availableto provideairfor satisfactorycombustionand ventilation.

2 -Appliances Locatedin UnconfinedSpaces.

a. Forinstallationsin unconfinedspaceswith conventionalconstructionand larger areassuchas basements,the supplyof airfor combustionand

ventilationcan usuallybe consideredadequate.

3 - AppliancesLocatedin ConfinedSpaces.

a. If all air for combustionandventilationis to come fromwithinthe building:two openings,one nearthe ceilingand one nearthe floor ofthe boiler

roomshallbe providedwiththe minimumfree area of eachopeningequalto 140sq. in. pergallonof oil burned.

b. If allair for combustionandventilationis to comefromoutsidethe building:twoopenings,onenearthe ceilingandone nearthefloor ofthe boiler

roomshall beprovidedwith the minimumfreeareaof eachopeningequalto 35 sq.in. per gallonof oil burned.

If ductsare usedto conveythe air,areasof 35 sq. in.per gallon of oil burned for verticalductsor 70 sq.in. per gallonof oil burnedfor horizontal

ductsare to be provided.Ductsshallhavethesame area asthe free areaof theopeningsto whichtheyare connected.

C-SETTINGTHE BOILER

1-The WBV/WVBoilerSectionsare FactoryAssembledwiththeTargetWallShippedinplace.Providea levelfoundation,locatedas close as possibleto

the center of the heatingsystemand to the chimney.The WBV/WVSeries is availableas a completepackage,or in a knockeddownform. Referto

page5 for explodedviewof boilerif on-the-jobassemblyisrequired.

2 -This boileris suitablefor use on combustibleflooring,providedtheboiler is not set on carpetand a metal drippan is placedunderthe appliance.

3 - TheWBV-03andWBV-04boilermodelsmaybe installedas a rearflue outletunit ora topflue outletunit.This maybedone bymountingthe FlueCollar

Adapter(Item14)to eithertherear boilersectionfora rearflueapplication,orto the FlueCollectorCoverPlate(Item11)fora topflue application.The

RearOutletCoverPlate(Item13) is thenusedto closetheremainingopening.On PackagedUnitsthe largeknockoutinthe TopJacketPanelmustbe

removedto convertto a top flue application.NOTE:The WV-05boiler modelis only availableas a top flueoutlet unit.

4-Open trim carton.RemoveFlueCollectorCoverPlateand BlanketSeal(Items10 and 11) and attachwith thefour (4) 5/16" x 1_/2"studs,nutsand

washersprovided.Attacheitherthe FlueCollar Adapter(Item14) or the OutletCoverPlate(Item 13)to the Flue CollectorCover Platewiththe nuts

and washersprovidedmakingsurethe ropeseal (Item12)is in place.Attachthe remainingFlueCollar or CoverPlateto the rearsectionwithfour (4)

5/r6" boltsandwashers.

5-If atanklesscoilis used,(Item9)installas pictured.WaterBoiler- frontsectionopening.SteamBoiler- rearsectionopening.Forsuggestedpipingof

tanklesswater heatersreferto Figures4 and 5.

6 - Whena tanklesscoil is notemployed,covertheopeningwithcoverplate(Item 7 or 16).

D-JACKETASSEMBLY

1- If boiler is tobe installedwitha rear flueoutlet,removethesquareknock-outin the backpanelthen attach to bosseson middleof back sectionwith

two 1/4" x 3/8"machinescrewsprovided.The backpanelhas two 5/16"dia.holescloseto the centerof the panel.

2 - Attach boththe left and rightside panelsto the backpanel andsecure withsheet metalscrews.

3 - RemoveBurnerMountingPlate (Item5) andmake certainthe TargetWall (Item2) and CerafeltLiner on floor of boiler in front oftarget wall (Item3)

arefirmly in place.

4 - Removethe two(2)knockoutsinthefrontjacketpanelwhichwill allowclearanceforthe hinge.Placethefrontjacketpanelonthe blockandattachthe

left and rightside panelsin the samemanneras theyare attachedto theback panel.Attachthe CombustionChamberCoverPlate.

5 - ReinstallCombustionChamberCoverPlate.

6 - If boiler isto be installedwitha top flueoutlet, removetheknock-outinthe topjacket panelthen securewith sheetmetalscrews.

E - PIPING

DONOTPIPEBOILERBEFOREJACKET_SINSTALLED.

1- See Figures1 and2 forsuggestedpipingto the boiler.

2-Makeup cold watersupplyconnectionto the boiler.

3 - Installpressuregaugeor pressure-temperaturegaugein tappingprovided.See page3.

4-Plugal_opentappingsin the boilerand fill with water.Applyapproximatelythirty (30) poundspressure.Checkto make certainthat all ioints and

fittingsare watertight.

5 - After alljoints andconnectionshavebeen provenwatertight,removeooldwatersupplyand plugsfromall tappingsthatare to be used,Seepage3

for tappinglocations.

6 - Returnwater pipingmustbe donein such a mannerto allowelearaooeof the door to the circulatorstandpipe

orother pipingwhenopeningand closingthedoor.Peerlesssuggestsusinga 11/4"tee, a 90° streetelbow,and 11/4"x 5" pipenippleinthe

returntappingbeforea verticalcirculatorstandpipeis usedas shownon page3.

HOTWATER

v

Thesupplyand returnconnectionsshouldbe sizedto suitthe

system.A 1r/2" to 11/4" reducingcouplingmaybe usedon the

returnwherethe systempipingis 11/2".

Thesupplyshouldbe outof thetop of the backsectionand

returnto thebottomof the front section.There is a 3/4"tappingin

the top of thebacksectionfor airelimination,

FIGURE1

STEAM

Boiler

Model Supply

No. Riser Equalizer

WBV-.03 1 - 2" 11/4"

WBV-04 1- 2" 11/4"

Thereturnfromsystemshouldalwaysenterequalizerthrough

HartfordLoop,2" to 4" belownormalwater line,

RGURE2

_TER

FIGURE3

Note:If boileris to be usedinconjunctionwitha refrigera-

tionsystem,the chilledmediumshallbepipedin par-

allelwithboiler andpropervalvesappliedto prevent

thechimedmediumfromenteringtheboiler.Referto

Figure3.

Whentheboiler isconnectedto heatingcoilslocated

inairhandlingun_S,the boilerpipingsystemmustbe

equippedwithflowcontrolvalvesor otherautomatic

devicesto preventgravitycirculationof theboiler

waterduringthe coolingcycle.

WBV/WVWATERBOILER

SAFETY RELIEF VALVE

.35" VALVE

DRAIN VALVe"

--2 11/16"

31/16" _

• 6" REAR

FLUE "C"

_(WBV-O3,

WBV-04

ONLY)

LINE

R_

1

1 I/2" SUPPLY_

OPTIONAL

TANKLESS

HEATER x

LIMIT -

TEMPERATURE

PRESSURE

GAUGE _'

1_3/_ I_-

APPROX '

-_-_2,18"7

1 114"

' "C'"DOLATO"

28 I/2"

DRAIN

VALVE

FRONT

Boiler Jacket Rearof JackettoC/L Top/Rear

Model Depth ofTopFlueOutlet FleaSize

Number "A.... B.... C"

WBV-03-085/110 141/8" 71h6" 6"

WBV-04-1251150 18%" 91h6" 6"

WV-05-175/200 22%" 111116" 7" (TopOnly)

WBV STEAMBOILER

SKIM

PROBE

FLOAT LWCO

[

ALTERNATE

29 7/8"

_OP_ONAL

TANKLESS J

HEATER

-FLOOR LINE

_2 11/16"

_6"

_REAR

FLUE

-C-

'_SAFETY

VALVE

1 I/4" ALTERNATE

RETURN OR DRAIN

VAL'AE.

g_

Boiler

Model

Number

Jacket Rear of Jacketto C/L Top/Rear

Depth of Tap Flea Outlet Flue Size

"A.... B" "C"

WBV-03-085/110 153/4" 87/8" 6"

WBV-04-125/150 19314" 10%" 6"

3

HIGH TEMPERATURE

HOT

MIXED

MIN.

WATER

MIXER

HEATER

V4" CONTROl_

"TAPPING

CONTROL

HIC.H TCMPCRATUR_"

HEATER

i2 _ MiN°

3/4" CONTROL

FLOW

INLET

COLD WATER

INLET

FIGURE4 FIGURE5

7 -Tankless WaterHeater

Whenwaterheateris not employed,coverthe heateropeningwith coverplate(Item7 or 16)

BESURERUBBERGASKETIS IN PLACEBETWEENCOVERPLATEORWATERHEATERPLATEAND BOILERSECTION.

8- StorageTank Heater- if a waterboileris to be usedin conjunctionwitha storagetank heaterreferto Figure6 fortypicalpiping.Alsoreferto additional

instructionssuppliedwith tank,

THREE WAY VALVE

DOMESTIC HOT

WATER SUPPLY

SYSTEM

RETURN

SYSTEM

BOILER

FIGURE6

INTERNAL

CO_L_

fCOLDWATER

SUPPLY

DOMESTIC HOT WATER

ST0f_AC-.,_:TANK

DANGER:INSTALLANTI-SCALDDEVICEINHOT WATERSUPPLYPIPING.WATERTEMPERATUREABOVE125°FCANCAUSESEVEREBURNS

INSTANTLYOR DEATHFROMSCALDS.

FIGURE7:STEAMBOILERS

FIGURE8:WATERBOILERS

(See page 13for parts identification)

F- OILBURNERINSTALLATION

1-The oil burneris suppliedwitha mountingflangefixed in position.

2 - Mounttheburner to the combustionchambercoverplate(Item5) withfour (4) 5/r6"studsand nutsprovided.

BE SUREHI TEMPGASKETIS BETWEENTHE BURNERMOUNTINGFLANGEANDTHECOMBUSTIONCHAMBERCOVERPLATE.

3-Caremustbe takenwhen routingthe oil lines so not to interferewith theopeningand closingof the door.Flexibleoil linesor flaredcopperdiscon-

nectswithvalves(whencopperlinesare used) maybe installedto assurefull openingof the door whenservicing.

4-Oil BurnerSpecifications:

Forinformationpertinentto the oil burnersuch as nozzlesizing,fuel supplypiping,adjustingor servicing,referto the chartsbelowand theinstalla-

tion manualaccompanyingthe burner.

BECKETTBURNERWITH140 PSIPUMPPRESSURE

Boiler Burner Burner Static Nozzle Start-UpSettings Head

ModelNo, ModelNo. Head Plate Size AirShutter AirBand Setting

WBV-03-085 AFG-F3* F3 33/8" 0.7580" B HAGO 6.0 1 N/A

WBV-03-110 AFG-F4 F4 33/8" 0.9080° B HAGO 6.0 0 N/A

WBV-04-095 AFG-F4 F4 33/8" 0.85800B DEL 6.0 0 N/A

WBV-04-125 AFG-F4 F4 33/8" 1.10800B HAGO 5.0 2 N/A

WBV-04-150 AFG-F6 F6 23/4" 1.25800B HAGO 8.0 1 N/A

WV-05-175 AFG-MV1 V-1 1.5060° B HAGO 10.0 3 3

WV-05-200 AFG-MV1 V-1 1.7560° B HAGO 10.0 9 3

*RequiresLow F_ringRateBaffle

WAYNEBURNERWITH 100PSIPUMPPRESSURE

Boiler Burner AirCone Nozzle** Start-UpSettings

ModelNo, ModelNo, I,D. Size FlameLock Off-CycleDamp, AirShutter

WBV-03-085 HS 21/2" NoHoles 0.85 80° B 1 t.0 0.50

WBV-03-110 HS 21/2"NoHoles 1.10 80" B 1 2.0 1.50

WBV-04-125 HS 21/2"6 Holes 1.25 80° B 1 2.0 1.75

WBV-04-150 HS 21/2,, 6 Holes 1.50 80°B 1!/2 2.0 2.00

WV-05-175 HS 21/2"6 Holes 1.75 80° 8 3 2.0 2,25

WV-05-200 HS 21/2"6 Holes 2.00 80° B 5 2.0 2.50

** DelavanRecommended

CARLIN99FRDOIL BURNERWITHMODEL98022PSCMOTOR

Boiler Burner Start-UpSettings

ModelNo. ModelNo. AirShutter NozzleSize PumpPressure HeadDim.A AirBand

WV-05-175 99FRD Open 1.50x 600B HAGO 150PSi 5 10%open

WV-05-200 99FRD Open 1.65x 600B HAGO 150PSI 5 45%open

CARLINEZ-1HPOIL BURNERWITHMODEL98022PSCMOTOR

Boiler Burner Start-UpSettings

ModelNo. ModelNo. AirShutter NozzleSize PumpPressure AirBand HeadBar

WBV-03-085 EZ-IHP Blank 0.65 x 70° ADEL 150PSI 0.60 0.60- 0.65

WBV-03-f10 EZ-1HP Blank 0.85 x 700ADEL 150 PSI 0.65 0.85- 1.00

WBV-04-095 EZ-1HP Blank 0.75 x 70°A.DEL 150 PSI 0.60 0.75

WBV-04-125 EZ-1HP Blank 1.00x 700A DEL 150PSI 0.85 0.85- 1.00

WBV-04-150 EZ-1HP Blank 1.25x 60° B DEL 150 PSI 1.00 1.10- 1.25

NOTE:Start-upandAdjustmentRecommendations...AdjustburnerforhighestCO2(Maximum13%)whilemaintaininga 0 Smokeand

-.01 to -.02" W.C.OverfireDraft.All adjustmentsmustbe madeusing suitableinstrumentssuch asfound in a 8acharachCombustion

TestKit.

6

F - OIL BURNERINSTALLATION(continued)

RIELLOSERIES40 OIL BURNER

Boiler Burner Nozzle** Pump Turbulator AirDamper

ModelNo. ModelNO. Size Pressure Setting Setting

WBV-03-060 F3 0.50 90° B 145 0.0 2.9

WBV-03-085 F5 0.65 60" W 170 1.0 2.45

WBV-03-110 F5 0.85 60° W 165 2.5 2.8

WBV-04-125 F5 1.0060° W 155 25 3.4

WBV-04-140 F5 1.1060°W 160 4.0 4.2

WV-05-175 F10 1.3560" B 165 2.0 2.5

WV-05-200 F10 1.5060° B 170 2.5 2.8

** DelavanRecommended

NOTE:AboveTurbulatorandAir DamperSetlingsare start-upsettings only. Finaladjustmentsmustbe madewithcombustiontestinstruments.

ADVERSEFUELCONDITIONS

Ifanadversefuelconditionsuchas coldoilexists,itmaybeneces-

sarytoincreasethepumppressuretothenozzle.Coldoilis much

harderto atomizeat 100psicomparedto roomtemperatureoil.Tothe

rightis a chart giving flowrates of standardnozzlesizesat 120 psi

and 140psi pumppressure.

Note:If itwasnecessaryto increasethe pumppressureabovethe

standard100psi,toeliminateanyconfusionfor thenextroutine

servicinga tagmustbe placedontheburnerindicatingpump

pressureandnozzlesizeused.

Approx.NozzleRatesGPH

NozzleRating

At 100 PSI 120PSI 140 PSI

0.50 0.55 0.59

0.65 0.71 0.77

0.75 0.82 0.89

0.85 0.93 1.00

0.90 0.99 1.07

1.00 1.10 1.18

1.10 1.21 1.30

1.20 1.31 1.41

1.25 1.37 1.48

1.35 1.48 1.60

1.50 1.64 1.78

1.65 1.81 1.95

1.75 1.92 2.07

G-CONTROLS

1 - Applycontrolsas follows:

a. WaterBoilers:

Installthelimitoroperatingcontrol,pressure-temperaturegaugeandsafetyreliefvalve.Seepage3 for properlocation.

b. SteamBoilers:

Installlimit,pressuregauge,gaugeglasstrim andsafetyvalve.Seepage3. Forapplicationof probelow-watercut-offsee

page3, andcontrolmanufacturersinstructionsheetshippedwiththecontrol.Whenprobe-typeLWCOis used,Peerlessrecommends

HydrofavelCG450.

2- Forcompleteinformationonservicingandadjustmentofcontrols,refertotheattachedcontrolspecificationsheets.

Caution:Pipethe dischargeofthe safetyvalveorreliefvalveto preventinjuryinthe eventofpressurerelief.Pipethedischargeto a drain.Provide

pipingthatis thesamesizeasthereliefvalve.

H-WIRING

1-All electricalwiringshallbe doneinaccordancewiththeNationalElectricalCodeand LocalRequirements.Single PoleSwitchesincludingthoseof

Safety Controlsor ProtectiveDevicesshall notbewired ina groundedline.

2 - Locatejunctionboxin thetrim carton.Mountjunctionboxto theholesin the rightside of jacketwith (2)#10 x 1"sheetmetalscrews.

3 - Locatepolarizedharnessin thetrim carton.Connectharnessfromthe junctionbox to the limit (waterboilers)or lowwatercut-off(steamboilers).See

JunctionBox detail(Figure9), photos(Figure10 & cover),and wiringdiagrams(Figures11-13).

7

WARNING:Improperinstallationof burnerharnesscanallowburnerto energizewithswingdooropen,creatingasevereburnhazardto boiler

maintenancepersonnel

4a - Locatethe polarizedburnerharness in theburnercarton. Attachharness betweenburner andjunction box. SeeJunctionBox detail (Figure9),

photos(Figure 10& cover),and wiringdiagrams(Figures11-13).

4b.- If using a non-Peerlesssuppliedburner,obtain appropriateburnerharnessfroma PeerlessDistributor,or hardwireburnersuch that burnerswing

doorcannot beopenedwithoutdisconnectingpower.

Harnessfor Beckettor Cadinburner- 50232(polarized,21" longconduit)

Harnessfor Rielloburner- 50226(polarized,36" long conduit)

5 Wirezone circulatorsas shownin Figure14and zonevalvesas shownin Figure15

©©

FIGURE9 FIGURE10

p_,:,dr_ CONT_O. OI_,_R • {WJT)

J/oo_ _ • ii s/qso/I

iws_ FORCED HOT WATER

-- WtTH TANKLES_ HEATER

, - _HONEYWELL L8124A OR L8124C

t'l_ *I, CO

WW_OUT TANKLESS HEATER

• _ HONEYWELL L8148A

cr_c_U_TO_

FIGURE11:WATERBOILERS

w

Y

_GNITOR l

BURNER

LIMIT

CAD

F,, ,

OPERATING CONTROL

FOR STEAU W/

TANKLESS HEATI_R ONLy

BC4LER TGROUND

J/ BOX

_OUNO

SCREW _ J/_GROUNB

G O SCREW ADDITIONAL

<_ UMIT SAFETY S_ TCHES

i-1-,_=

LBURNER _SER_C[ S_TCH

BI_NEBT _(BY INSTAL_.[R)

STEAM WITH OR _(HOT)

WITHOUTHEATERTANKLESS I _L2L•_$5/60/I

FUSED DISCONNECT

(BY INSTALLER)

24v _HERMOSTAT

--LINE VOLTAGE

........... LOW VOLTACE

ALL VelRING MUST COMPLY "t_TH ApI_LIANCE COO_S, (_O_NANCE5 AND REGULATIONS

FIGURE12:STEAMWITHFLOATLOWWATERCUT-OFF

w

,{

OP_RATIN GCaN TROL

TANI_ESS _a_R I_ILy

R71_B OIJI_ER /

PRIMARY CONmOL BURNER

J/ BOX

IGNITOR 8_LER

_rED J/ BOX H YDROtE',_ L

ROUND CG4_ O

BURNER SCREW pROB ELWC0

LI 8K K GROUND FUS/ED D4SCONNECT

LIM_T JUMPER _R_ lee S_TCH (HOT/

_URN_ R CONTROL[] STEAM WITH OR

WITHOUT TANKLESS

t" / ", , SAFETY S_ITCPE5

: _ "_ ..... -_) 24v THERMOSTAT

__ LIN_ VOLTAG_

.......... LOW VOL T&GE

ALL _q_ING MUST [_OMPLY I_TH APPLIANC_ C(_S, (_NAN{_S ANO R_GU_AIIONS

FIGURE13: STEAMWITH PROBELOWWATERCUT-OFF

LINE VOLTAGE

LOW VOLTAGE

CIRCULATOR

NOTE:

ALL WIPING MU_T COMPLY WITH APPLICABLE

CODES,ORDINANCES_AND REGULATIONS. ZONE #l ZONE _B ZONE _3

-.+ _

FIGURE14: ZONINGWITHCIRCULATORS

iBOV - 6OMZ

TO MAIN

DISCONNECT

12o/z4v SOHZ _

4OVA _LIL2 I I

I

BOX

©

II

i I

j I

I

I

I

I

I

I

J

ALL WIRING MUST COMPLY WITH APPLICAI__E

CODES IORDINANCES t AND REGULATIONS .

FIGURE15: ZONINGWITHZONEVALVES

10

L2 LI

TO PEERLESS

PARTNER C:RCULAiOR

_O ZONE ]

SPACE HE ATIN_

THERMOSTAT

TO MAIN ,r_-A _"

DISCONNECT

---(9

®

i LINE VOLTAGE

...... LOW VOLTAGE

BOILER LIMIT

HONEYWELL LB148A

TO BOILER TO BURNER

CIRCULATOR DISCONNECT

FIGURE16:PARTNERWITHCIRCULATOR(NON-PRIORITY)

I-CLEANINGTHESTEAMSIDE(SKIMMING)

Cleanthe boiler withinone week afterinitialstart-up.Cleaningwill be moreeffectiveif boileroperatesa day or twoto loosensedimentand impuritiesin

system.

Boilermustbe cleanedto removeanyaccumulationof oil,grease,sludge,etc. insystem,Thesesubstancescan causefoamingandsurgingof boilerwater,

producingan unstablewaterline and watercarryoverto system.

WARNING:CLEANINGTHEBOILERREQUIRESTHEUSEOFVERYHOTWATERAND CORROSIVECHEMICALS.USECAREWHENHANDLING

TOPREVENTINJURY.

1- Connecta skimvalveoff the11/,NPTskimtappingonfrontof boiler.SeeWBVsteam boilerfigureson page3 to locateskim tapping.Runa drain

lineoff skimvalveto a pointof safedischarge.

2 - Providea meansof supplyingcontinuousfresh waterto the boilerfor thecleaningprocess.

3 - Openthe skim valve.Fillboileruntil waterbeginsto flow outof the valve.

4 - Usecommonwashingsoda,suchasArmandHammerSuperWashingSoda.Mix 1/2 poundof sodawithwaterin a 10quart pail.Pourthemixture

intothe boilerthroughthe safetyreliefvalvetapping.

CAUTION:DONOT LEAVEBOILERUNATTENDEDWHILEFIRINGBURNER.OPERATINGBOILERWITHWATERBELOWMINIMUM

PERMISSIBLEWATERLEVELMAYFRACTURESECTIONS.

5 - Turnon burner.Allowboilerwaterto heatup tojust belowsteaming(180- 200° F).Donot allowboilerto steam;steamingmixesupcontaminants

insteadof floatingthem at surface.

6 - Openmake-upwatervalvetocontinuouslyfeed waterto boiler.Adjustflowto maintainwatertemperatureat 180- 200°E

CAUTION:DONOTALLOWMAKE-UPWATERTO FLOWTOOFAST.EXCESSIVEQUANTITIESOFCOLDWATERMAYFRACTURESECTIONS.

7 - Continueskimmingboiler untilwaterflowingfromskimtappingflowsclear.This willtakesome time,possiblyseveralhoursfora dirty system.

8 - Turnoff burner,close make-upwatervalve.

9 - Drain boilercompletely.Refilland drainone or twotimesto wash out all washingsoda.

10- Removeskim valveand piping.Install11/4NPTplugin skimtapping.

NOTE:IF GAUGEGLASSBECOMESDIRTYMORECONTAMINANTSHAVEWORKEDLOOSEIN SYSTEM.REPEATCLEANINGANDSKIMMING

PROCESSAS NEEDEDTO CLEANSYSTEM.

11

J-CLEANINGHEATINGSURFACES

NOTE:BOILERISTO BE CLEANEDATLEASTONCEA YEAR.TOTHOROUGHLYCLEANTHE BOILERITMUST BE BRUSHEDDOWNFROMTHE

TOE ALTERNATELY,FOR LIMITEDSPACE OR MINIMUMCLEARANCETO COMBUSTIBLEINSTALLATIONS,CLEANINGTHE HEAT

EXCHANGERFROMTHE COMBUSTIONCHAMBERSIDE IS ACCEPTABLE.

TOCLEAN:

1 Turnoffall electricalpowerto the boiler beforebeginningcleaningoperation.

2 - Removetopjacketpaneland fluecollectorcoverplate,item 11.

3 - Brushthe fluepassagesthoroughlyfromthetop witha wire brush.If unitis extremelydirty,brushingup fromthe combustionchamberareaalso may

be necessaryThe target wall is madeof a soft ceramicfiber,care mustbe takennotto injurethis materialduringcleaning.

4 - Removeany scale or sootfromthe combustionchamberareaby vacuumcleaningor anyotheravailablemeans.

NOTE:THEOIL BURNERMUSTBE REMOVEDTO FACILITATETHISOPERATION.

5 - Replaceoil burnerandflue collectorcoverplatemakingsureall gasketsare in place.

6 - Replacejacket toppanel.

HI Division of Gama

(1)

Boiler

Model

Number

WBV-03-60+*

WBV-03-085

WBV-03-110

WBV-04-095+

WBV-04-125

WBV-04-150

WV-05-175

! WV-05-200

(2)

Heating

Capacity

BTU/I-In

74,000

!02,000

129,000

116,000

150,000

178,000

209,000

237,000

SERIESWBV/WVRATINGS

(3)

NetI=B=RRatings

BTU/Hr, Steam BTU/Hr.

Steam Sq.R. Water

N/A N/A 64,000

76,000 317 89,000

97,000 404 112,000

N/A N/A 101,000

112,000 467 130,000

133,000 554 155,000

N/A N/A 182,000

N/A N/A 206,000

(4)

1=8=R

Firing

RateG.P.H.

0.60+*

0.85

1.10

0.95+

1.25

1.50

1.75

2.00

Chimney

Size Height

Inches Feet

6x8 !5

8x8 15

8x8 15

6x8 15

8x8 15

8x8 15

8x8 15

8x8 15

Minimum

Draft

Required

inStack

-.03"

-.04"

-.05"

-.03"

-,04"

-,05"

-,05"

-.06"

(1) BoilerModelNo.mayhavethefollowingsuffixletters:

W-Water P-Packaged

S-Steam C-Circulator

Uq_oiler-BurnerUnit(Unassembled) T-TanklessCoil

(2) HeatingCapacityratingsarebasedonU.S.Governmentstandardtests,with13.0%CO2and-0.02" watercolumndraftoverfire.

(3) Thewaterratingsare based ona pipingpick-upallowanceof 1.15;steam ratingsarebasedonanallowanceof 1.333.

Consultfactorybeforeselectingaboilerfor gravityhotwaterinstallationsandinstallationshavingunusualpipingandpick-uprequirements,such as

intermittentsystemoperation,extensivepipingsystems,etc.

(4) Firingrateis based on a fueloilwith a heatingvalueof 140,000BTU pergallon.Burnerinputbasedonmaximumaltitudeof 2,000ft. -for other

altitudesconsultfactory.

+ Nozzlesfor thesefiring ratesnot providedas standardequipment.Consultfactoryforprice andavailability.

* Thisfiringrate canonly be achievedwitha Riello F-3burner.ConsultPeerlessfor details.

12

REPAIR PARTS

SERIES WBV/WV OIL BOILERS

REPAIR PARTSARE AVAILABLEFROMYOUR INSTALLER OR BY CONTACTING

PEERLESS HEATERCOMPANY,BOYERTOWN,PA 19512-1021

NOTE: REMEMBER TO INCLUDE BOILER MODEL NUMBER AND SERIAL NUMBER WHEN ORDERING PARTS

ItemNo.** StockCode

1

2

3

4

5

10

11

11A

12

13

14

15

16

17

50795

90538

90158

PP1004

51210

99812

X1078

51800

90532

90534

90530

90999

90562

51209

90563

90141

51673

Description

Block AssemblyWater(Open)

BlockAssemblyWater(Closed)

BlockAssemblySteam(Open)

BlockAssemblySteam(Closed)

TargetWall

BaseLiner

SwingDoorHinge

BurnerMountingPlateAssembly

BurnerMountingPlateInsulation

BurnerMountingPlateRopeSeal

SteelCoverPlate(Front)Water

SteelCoverPlate(Front)Steam

RubberGasket(FrontPlate)

TanklessCoil

RueCollectorPlateBlanketSeal

FlueCollectorCoverPlate

TopOutletFlueCollectorPlate

RopeSeal

RearOutletCoverPlate

FlueCollarAdapter

JacketAssembly(Water)

JacketAssembly(Steam)

SteelCoverPlate(Rear)

RubberGasket(RearSectionPlate)

OilBurner

Temperature-PressureGauge

SteamGauge

Aquaatat

Pressuretrol

DrainValve

ReliefValve(Water)

PopSafetyValve(Steam)

Additional Information

SpecifySize

SpecifySize

SpecifySize

SpecifySize

SpecifySize

3 Section-WaterOnly

4 & 5 Section-WaterOnly

3 & 4 Section-Steam

SpecifySize

SpecifySize

5 SectionOnly

SpecifySteamor Water

SpecifySize

SpecifySize

SpecifyBrandName

**SeeFigures7 & 8 on page5

13

Series WBV/WV

OH Boilers

Installation,

Operation b

Maintenance

Manual

TO THE INSTALLER:

This manual is the property of the owner and must

be affixed near the boiler for future reference.

TO THE OWNER:

This boiler should be inspected annually by a

Qualified Service Agency.

HI Division ASME

of gama

pr=-r=-RLESS *

CAST IRON BOILERS

PEERLESS HEATER COMPANY

231 NORTH WALNUT STREET • BOYERTOWN, PA 19512-1021 • PHONE 610-367-2153

www.peerless-heater, com

THE PREFERRED HEATING CHOICE

©2002 Peerless Heater Company PP8046 R14 (10/02-10M)

Printed in U.S,A.