Park Air Systems 5525-D8 User Manual 8

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Date Submitted1999-10-08 00:00:00
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Document Title8

VHF TRANSCEIVER TYPE 5525—D8
USER GUIDE
ISSUE 3
Handbook Tille: VHF Transceiver Type 5525-08,
User Guide
Handbook Number 31035525080
Issue Number: 3
Date 0! Issue: October 1993
Amendment Level: 1
Publlshed By: Park Air Electronics
Nonhfields
Market Deeping
Peterbomugh
England
Telephone: From UK, 01775 345434
From outside UK. 44 1778 345434
A Fax: From UK, 01775 342877
From outside UK, 44 1775 342877
552508 Transoelver
Page 2 Oak. 98
____________—,_____.__________._—————————————
Contents
Page
1. lNTHODUCTION 5
2 SPECIFICATION 7
a INSTALLATION AND COMMISSIONlNG 9
4 FRONT AND REAR PANEL LAYOUT 15
A 5 CONFIGURING THE mono 21
s SCHEDULED MAINTENANCE 45
Amendment Record
Amendments to this handbook, inflialed by PAE, are recorded In the following labls.
Amendment Incorporated by: Brief Details
Number
" To correct typographical error Page 5 Paragraph 1.
5525»DB Transcelver
001. 98 Page 3
_________—___.____.._—_..-——-——————————-———-—-—-——-———
List of Abbreviations
AM Amplitude Modulation
BIT Built-In Test
113 decibel
EMC Electromagnetic Compatibility
kHz kiloheriz
MHZ Megahertz
PAE Park Air Electronics
,- PC Personal Computer
ppm pans per million
Rx Receiver
Tx Transmitter
VHF Very High Frequency
VSWR Voltage Standing Wave Ratio
,_
5525-D8 Transcewer
Page 4 Oct. 98
____________—_______—__.~——-——-—————-—-————-——~
1. INTRODUCTION
_____———__——
The Park Air Electronics (PAE) 552598 Transceiver prowdes Mode 1 and Mode 2 (DBPSK)
transmissions and reception within the VHF aeronautical lrequency hand between 115 and
136.975 MHZ. Channel spacing is 25 kHz, and the maximum transmit power Is 25 watt.
ml in. smcmmlcs le menu mm“ mescemn M
O O
A O O
Fig 1 5525433 Transcelver Front Panel
During normal operation, key parameters are monitored by the Built-In Test (BIT) circuits and the tram
panel Ready indicator remains lit to show that no tautts have been detected. It the radio develops a lault.
one at the built-in tests will fail causing the Heady indicator to become unlit. The lront panel Ready
indicator flashes when the radio is not connected to an active HDLC link. All front panel indicators are
described on page 15.
The transceiver operates from either an ac, or a back-up dc supply. when both an and do are connected,
operation from the ac supply takes priority; automatic change-over to the dc supply occurs it the ac
supply tails. On restoration ot the ac supply. the equipment reverts to ac operation.
The radio is configured by connecting a PC, loaded with PAE Virtual Front Panel saltware, to the front
panel Diagnostics connector in order to display a Virtual Front Panel. Configuration, which is fully
detailed on page 21, comprises setting parameters relevant to the mode selected.
’ Note
This User Guide provides information on Virtual Front Panel Software Part Number 6500000286.
Fteler to Section 5 tor lurther details.
5525-05 Transceiver
Oct. 98 Page 5
______________________—____———-—-—-————-————
Intentionally Blank
5525—03 Transceiver
Page 6 Oct. 95
2. SPECIFICATION
__._____—-————
TRANSCEIVER OPERATING CHARACTERISHCS
Frequency range Between 1111 and 136.975 MHz
Number ol channels I
Channel spacing 25 kHz
Modulation modes 13KOA20
GKOOABE
Mode 2 DBPSK
Frequencystehil‘rty Better than 2 ppm withln permissible
enw‘ronmental oondltlons
DIMENSIONS AND WEIGHT
The dimensions and weight at the transceiver are:
Width 483 mm (19 inches).
Depth 419 mm (165 Inches),
Height 133 mm (525 Inches},
Weight 15 kg (33 pounds)
INPUT SUPPLY REQUIREMENT
,_
The transceiver operates from a standard mains supply, or lrom a low voltage dc supply as lollows,
When both as and dc input supplies are connected. automatic change-aver to do supply occurs it the ac
supply Ialls.
an input supply 110, 120 V, 220 or 240 V, t10%, 45 to 65 Hz.
ac power consumption Tx - iess than 500 VA.
Rx - less than 50 VA
dc input supply 22 to 32 V
dc current consumption Tx — 4 amp
Fix 4 1 amp
5525-D8 Transceiver
Oct. 98 Page 7
________-__.________________.___————-——-———-——————
ENVIRONMENTAL
Temperature Range -20 to +55°C operating
-30 to +70°C non-operating
Ventilation Natural convection
Warm—up lime Less than 10 seconds
5525-D8 Transceiver
Page 8 Cal. 98
____________________________._____—_———-——-————-
3. INSTALLATION AND COMMISSIONING
INSTALLATION
WARNINGS!
LETHAL VOLTAGES. INSTALLATION INVOLVES CONNECTING LETHAL VOLTAGES TO
THE EQUIPMENT. THE INSTRUCflONS DETAILED IN THIS SECTION MUST BE CARRIED
OUT ONLY BY SUITABLY QUALIFIED PERSONNEL
LETHAL VQLTAGES. THE EQUIPMENT IS PERMANENTLY CONNECTED TO THE MAINS
SUPPLY WHILST THE MAINS CONNECTOR IS ATTACHED. SWITCHING THE REAR PANEL
ONIOFF SWITCH TO THE OFF POSITION DOES NOT ISOLATE THE INTERNAL CIRCUITHY
FROM THE MAINS SUPPLY. FOR THIS REASON, A MAINS ISOLATING SWITCH SHOULD BE
AVAILABLE CLOSE TO, AND EASILY ACCESSIBLE FROM, THE EQUIPMENT POSITION.
A ANTENNA RADIATION. THE ANTENNA USED WITH THIS RADIO EQUIPMENT MUST BE
INSTALLED SUCH THAT THE RESULTANT RADIATED FIELD STRENGTH IS BELOW 10WImz
IN AREAS NORMALLY ACCESSIBLE TO PERSONNEL.
UNAU HQRIZED MODIFICATIONS. CHANGES OR MODIFICATIONS MADE TO THIS
EQUIPMENT THAT ARE NOT EXPRESSLY APPROVED BY PARK AIR ELECTRONICS, OR
PARTIES AUTHORIZED BY PARK AIR ELECTRONICS, COULD VOID THE USER’S
AUTHORITY TO OPERATE THE EQUIPMENT.
HIQH RF VOLIAQES. AN ANTENNA, OR SUITABLE DUMMY LOAD, MUST BE CONNECTED
TO THE RADIO BEFORE USE. FAILURE TO COMPLY WITH THIS INSTRUCTION CAN
EXPOSE PERSONNEL TO HIGH RF VOLTAGES.
Note
The equipment incorporates a supply filler which contains capacitors. These components may
remain charged after the equipment is disconnected train the supply. Although the stored energy is
within the approved safety requirements, a small shock may be experienced it the plug pins are
touched immediately alter removal of the supply lead,
Installing the 552508 transceiver involves the following tasks which should be carried out In the order
presented.
CI Ensuring the radio‘s ac supply taps are set to suit the local mains supply (see page 10)
Fitting the correct input fuse (see page 11)
Fitting the radios, if required, into an equipment rack (see page 12)
Connecting an ac input supply (see page 13)
Connecting a dc input supply (see page 14)
Connecting an antenna (see page 14)
Making the chassis stud connection to the equipment rack or system earth (see page 14)
DDDEDDU
Making tacilities connections (see page 14).
552508 Transceiver
Oct gs Page 9
_______________________________—_—————-—-——
PRELIMINARY CHECKS
Carefully remove the transit packaging and carry out a visual inspection of the equipment. It any transit
damage has occurred. contact PAE for advice, It damage has occurred, the transit packaging end/or
containers should be retained.
AC INPUT SUPPLY VOLTAGE TAPS
Before initial use, the transceivers ac input supply taps should be checked to ensure the setting
corresponds to the local ac supply voltage. The tape can be linked to one at four voltage settings:
110 V, 120 V. 220 V, or 240 V
To set the tape, use the following procedure:
El Ensure that ac and dc input supplies to the transceiver are disconnected.
r El Access the underside of the transceiver. Release the 13 screws that secure the transceivers
bottom cover; then remove the cover.
D Refer to Fig 2 and identity the Ac Terminal Block.
D Release the screw that secures the terminal block’s cover; then remove the cover.
D Establish the local ac mains voltage; then set the wires and links appropriate to that voltage (see
Fig 3)
U Reiit the terminal block's cover and securing screw.
El Retil the transceivers bottom cover and 13 securing screws.
Jillllllilliliiillilii
ro n
Cl PSU
uv
AC rsnmm .
BLOCK i
yuwza suwu fl—l
Psu (115 m PA i 3 L—_|_
CONTROL cm ;
Dee Psu cm 10
ex as are
an To nx as cm
cm to ex nF cm
,——, cm to m
, Contact our
Fig 2 Ac Tap Location
552508 Transceiver
Page 10 Oct. 98
110 Vat: Input 120 Vac Input
0 110120 0 110120 0 1111120 0 110120
Blue Link
wan
Blue Biue
221) Vac Input 240 Vac Input
110 120 n 110 120 110 120 o no 120
L_i11k “nk
Blue Brawn Blue Brown
Flg 3 AC Tap Configurallon
FITTING THE CORRECT AC INPUT FUSE
An ac inpuI Iuse is fitted In the radiu's rear panel (see page 19). Buying insiallation. ensure Ihai the
correctly rated Iuse, appropflale to the local mains supply, is fitted. This should be:
For 110 or 12!) Val: inpnl a 4 amp Iime»de|ay fuse (PAE Pan Number 290111201025)
For 220 or 240 Vac input a 3.15 amp High Breaking Capacity (HBO) time-delay Iuse
(PAE Pan Number 290011001028)
5525-08 Transceiver
01:1. 98 Page 11
FITTING A RADIO iNTO AN EQUIPMENT RACK
Caution!
It is essential that the chosen mechanical installation provides adequate support along the
depth (front to rear) ol‘ the unit. The transceiver must not be supported by the trout panel;
doing so can cause damage.
The transceiver can be installed on telescopic slides, or on iixed runners, within a standard 483 mm
(19 inch) equipment rack. Four M4 tapped holes, each 10 mm deep (see Fig 4) are provided on each side
at the equipment ior fitting slides or runners. Details at suitable telescopic slides and fixed runners are
available irom PAE.
" p33 + + + + __ _
| I ' '
I ‘ | | 65 mm
I ‘ I I
| l l J
M I I |
. l I I
57.5 mm . 248.3 mm ,‘ | Side Elevation
251 mm ,|
Fig 4 $Ilde ilxlng holes
Telescopic Slides
Dependent on the rack/slide combination used, it may be necessary to fit a spacer bar between the
runner and the equipment. The width at the spacer must be such that the runners locate correctly within
" the slide assemblies. Installation must be in accordance with instructions relating to the slides, and the
rack or cabinet being used, The transceiver Is secured to the rack through the irunt panel fixing holes
using suitable hardware.
Fixed Runner
The runners must provide adequate support along the depth (iront to rear). at both sides of the unit. The
unit is secured to the rack through the tour front panel fixing holes using suitable hardware. The iront
panel itxlng holes must not be used at any time to support the equipment.
5525-DB Transceiver
Page 12 Oct. 98
________________________.————-—-———-———-——-—
AC SUPPLY CONNECflON
WARNINGS
LE HAL VOLTAGESI THE EQUIPMENT IS PERMANENTLY CONNECTED TO THE MAINS
SUPPLY WHILST THE MAINS CONNECTOR IS ATTACHED. SWITCHING THE REAR PANEL
ONIOFF SWITCH TO THE OFF POSITION DOES NOT ISOLATE THE INTERNAL CIRCUITRY
FROM THE MAINS SUPPLY. FOR THIS REASON, A MAINS ISOLATING SWITCH SHOULD BE
AVAILABLE CLOSE TO, AND EASILY ACCESSIBLE FROM, THE EQUIPMENT POSITION.
EARTH CDNNEC’TIONI THIS EQUIPMENT MUST BE EARTHED. THE EARTH TERMINAL OF
THE AC CONNECTOR SHOULD BE USED AS THE SAFETY EARTH.
CHASSIS EARTH! A CHASSIS STUD, MARKED n‘nlS FITTED TO THE EOUIPMENT’S REAR
PANEL. THIS STUD IS USED TO CONNECT THE RADIO TO THE EQUIPMENT RACK, OR TO
THE USER'S SYSTEM EARTH POINT. THE STUD IS NOT INTENDED TO BE USED AS THE
SAFETY EARTH.
An ac input connector (see page 19) Is tilted to the equlpment’s rear panel. The cable used to connect
between the equipment and the users ac power source should be 3-core (to IEC 227) rated 250 V so at
8 amps. and have a minimum cross sectional area of 1.0 mm? per core. PAE recommends the use of
polyvinyl chloride (PVC) cable. The cable must be titled with an IEC approved equipment connector
(PAE part number 2002030102), and conform to the following specification:
D It PVC insulated, be not lighter than ordinary polyvinyl chloride sheathed flexible cord according
to IEC publication 227 (designation HOS W»F, or H05 VVH2—F),
El It rubber insulated, be at synthetic rubber and not lighter than ordinary tough rubber-sheathed
Ilexible cord according to IEC Publication 245 titled “Rubber Insulated Cables of Hated Voltages
up to and Including 450/750 V (designation HOS RR-F)‘,
The 5525-06 transceiver is a Class 1 equipment. The ac supply cable should have a green-and-yellow
protective earthing conductor electrically connected to the protective earthlng terminal ol the equipment
connector and the mains plug. PAE recommends the ac supply cable is colour coded in accordance with
the electrical appliance (colour code) regulations lcr the UK. That is:
Line: Brown
Neutral: Blue
Earth: Green-and-yellow
The cores otthe mains lead should be connected to the equipment connector provided. and your plug as
lollows:
CI The core which is coloured green-and-yellow must be connected to the terminal in the plug
which is marked with the letter E or by the earth symbol 4— or coloured green-and-yellow,
CI The core which is coloured blue must be connected to the terminal which is marked with the
letter N or coloured black.
El The core which is coloured brown must be connected to the terminal which is marked with the
letter L or coloured redo
5525-D8 Transceiver
Oct. 98 Page 13
DC SUPPLY CONNECTION
The transceiver operates from either an ac, or a dc input supplyr When both ac and do are connected,
operation from the ac supply takes priority; automatic change—over to the dc supply occurs it the ac
supply tails. On restoration of the so supply. the equipment ravens to ac operation,
A dc input supply connector (see page 18) is fitted to the equipment's rear panel. The recommended
minimum rating of the dc supply cable is: 2mm having a cross sectional area 0! LS mm’ per core. The
supply cable must be fitted with an XLFta connector (PAE pan number 20-01030106).
CONNECflNG AN ANTENNA
The antenna feeder cable connects to the lransceiver's rear panel N-type Antenna connector (see
page 17). The VSWFi oi the antenna and leeder cable should be as low as possible. The radio reduces
power by 10 dB it the VSWH exceeds 2.5:1. The antenna system should Ideally have a VSWR
considerably less than this figure.
CHASSIS STUD CONNECTION
In order not to compromise the transceiver’s Electromagnetic Compatibility (EMC) the Chassis Stud,
marked Mn and fitted to the rear panel, must be connected to the equipment rack (It a rack is being
used) or to the user’s system earth point, The connection should be made using a single tit-rated,
green~and-yellow cable having a cross sectional area 01 2.5 mm“. The cable should have CSA and
UL1015 approval, and be connected to the chassis stud through an M6 eyelet (for example, PAE part
number 2008010103). Failure to comply with this Instruction could result In non-compliance with
the European commission EMC Directive seam/sec.
MAKING FAclLlflES CONNECflONS
A 25»way D-type rear panel Facilities socket allows the required audio. control, and monitoring signals to
be connected. The connector is shown on page 18 and the pin-out detailed in Table 2 on page 20. When
making connections to the Facilities Connector. and in order not to compromise the transceivers
Electromagnetic Compatibility (EMC), users must:
El use a D-Type connector that has a screened cover.
D use screened multi—way cable, with the cable's screen connected to the Facitities Connector's
shell or body,
5525-03 Transceiver
Page I4 Oct 98
———-—-————-.__..___—________________
4. FRONT AND REAR PANEL LAYOUT
FRONT PANEL
The radio's front panel is fitted with live Status indicators, a Diagnostics connector, and a Reterence
Frequency output and adjustment control.
STATUS INDICATORS
The live amber light emitting diode (LED) indicators display the radio's status. They are shown in the
tollowing illustration and detailed below.
AC Indicator TX Indleuwr Rudy Indicator
Lights when an ac supply is Lights when the transmitter Lights when the radio is
connected to the radio. is keyed and is producing ready lor service and no
powert faults have been detected by
the built-in tests.
Flashes when radio is not
connected to an active
HDLC link
Supply Indicator nx tndlcalor
Lights when an ac or dc Lights when a valid signal is
supply is connected, and sensed by the receiver.
switched on at the radio‘s Also lights when receiving
rear panel 0n/0fl switch, the radio's own transmission
552508 Transceiver
Oct 98 Page 15
DIAGNOSTICS CONNECTOR
This 9-way D-Type socket is used to connect a PC ta the radio so that the Virtual Front Panel can be
displayed (see page 22). The connectors pin designation is shown in Fig 5 and the pin-out is detailed in
Table 1. The interconnections between the Diagnostics connector, and the PCs COM port are
pin-to—pin.
6789
0000
© 00000 ©
12345
Fig 5 Front Panel Diagnostlc Connector (looklng at trout panel)
Table 1 Diagnostics Connector Pin-Out
Diagnostics connecmr signal Nam
Pin Numb-r
Carrier detect (DCD)
Receive data (RD)
Transmit data (TD)
Dara terminal ready (DTR)
Signal ground (56)
Data set ready (DSR)
Request to send (HTS)
Clear to send (CTS)
Hing indicator (Fil)
Note Only pins 2 (RD), 3 (TD). and 5 (8G) need to be connected
REFERENCE SOCKET AND CONTROL
An SMB plug that provides the connection for a high impedance frequency counter. This iacility is
required to check the radio's reference frequency. The adjacent multi-turn control allows the reference
frequency to be trimmed. The correct frequency is 20350000 MHzA
5525-D8 Transceiver
Page 16 Oct, 98
REAR PANEL
The radio's rear panel Is titled with a Supply on/ofi switch, ac and dc input supply connectors, ac and dc
supply fuses, a chassis eanh connector, 5 25-way laclllties connector. and an antenna connector.
Fig 6 Hear Panel Layout
ANTENNA CONNECTOR (FIG 8 ITEM 1)
An N-type socket that is used to connect the antenna leedercable to the transceiver. Connection should
be made using a free N—type plug (PAE part number 19-0103030) which is suitable lor RG213 coaxial
cable.
DC INPUT SUPPLY FUSE (FIG 8 ITEM 2)
A 134 inch. 15 amp, time-daisy fuse protecting the dc input supply. The PAE part numberfor the luse is
29-01350201.
5525—08 Transceiver
0m, 95 Page 17
DC INPUT CONNECTOR (FIG 8 ITEM 3)
A 3-pin plug tor the radio‘s optional 28 V
(nominal) or: input supply. Note that only _
two of the three pins are used. Fig 7, Negative (‘l
which is shown looking at the rear ol the ® ® Not used
radlo, details the pins, Positive (+)
Fig 7 dc Input Connector
SUPPLY ONIOFF swrrcH (FIG 3 ITEM 4) SUPP“
A two-way switch that connects power to the radio’s circuits when
an ac and/or dc input supply Is connected to the transceiver. I
unmarked | = on d)
Domm. marked (b = OFF
Warningl
When an ac mains supply Is connected to the radio, lath-I voltages are present wlthln the
radio regardless of the Supply switch settlng.
FACILITIES CONNECTOR (FIG 8 ITEM 5)
A 25-way D—type socket that connects audio. control. and monitoring signals to the radio. The connector
is shown in Fig 8 and detailed in Table 2 (see page 20),
13
25
Flg 8 Rear Panel Facilities Connector Pin-Out
5525-05 Transceiver
Page 18 Oct. 98
AC INPUT CONNECTOR (FIG 8 ITEM 6)
A 3~pin chassis plug used in connecl (he We (L)
input as supply The pins (as seen when
looking at the rear of (he radio) are
deiailed in Fig 9, New“ (L)
Eanh HE)
Fig 9 ac Inpul Counselor
AC INPUT SUPPLY FUSE (FIG 8 ITEM 7)
A 20 mm, semi-delay iuse prolecfing lhe ac input supply. The fuss velue depends on the input ac supply
being used and is eithen Fig an input Connector
For 110/120 Vac input. 4 amp, lime-delay. PAE Pan Number 290111201028
For 220/240 Vac Input, 3.15 amp. HBC. lime-delay, PAE Part Number 290011001025.
CHASSIS STUD (FIG 8 ITEM 8)
A chassis stud. Must be oonnecied to the equipmenl rack (if a rack is being used) one the user’s system
earth point (see page 14 for furlher details)
552508 Transceiver
Oct. 98 Page 19
Table 2 Facilities Connector Pin-Out
Slgnal Name Signal Level
Audio lnIOut
Transmmeraudio (+) 410 to +10 dBm soc ohms
Transmitter audifl (-) -10 to +10 68m 600 ohms
Flecsivsr audio (+) -10 to NO dBm 600 ohms
Receiver audio (-) -10 to +10 dBm 600 ohms
Controllindlcatlun
PTT Open circuit or 0 Volt. 0 volt keys the tmnsmitter
M_ute Open circuit or 0 Volt. 0 volt inhibits Rx audio output
Signal strength dc level between 0 and 5 volt
Serial Imerlace 0
Serial 0 Out (A)
Serial 0 Out (B)
Serial 0 In (A)
Serial 0 In (B)
Serial 0 CLK (A)
Serial 0 CLK (13)
Serial Inlnrf-oo 1
Serial 1 Out (A)
Serial 1 Out (B)
Seriall In (A)
Seriall In (B)
Serial 1 CLK (A)
Serial 1 CLK (B)
Flaforance
Time 5 volt CM05
0 volt
0 volt
0 volt
0 Volt
0 volt
0 volt
Note“. Serial Interface 0 is the HDLC control and data connection tor Mode 2 operation. Serial
Interlace 1 Is for future use
5525-08 Transceiver
Page 20 Oct. 98
5. CONFIGUHING THE RADIO
GENERAL INFORMATION
User configuration of the radio is carried out using a PC connected to the radio's lront panel Diagnostic
connector and running an application provided by PAE called Virtual Front Panel.
There are two versions of the Virtual Front Panel software:
El
El
Version 65410000215 can be used to conilgure ACARS only radios, not multi-mode radios.
Version 6500000286 is used to configure multi—mode radios. How to use this sottware tor
ACARS and Mode 2 operation is described in this handbook.
Note
Multi
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