PK A3042 10 00 2A Installation Directions

2016-10-06

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Line Voltage Dimming Photocells
California Title 20/24 Compliant
Cat. Nos. PCC1D, PCC2D, PCCSD
120-277VAC 50/60Hz, No Minimum Load Required
Compatible with electronic and magnetic ballasts and 1-10V LED Drivers
INSTALLATION INSTRUCTIONS PK-A3042-10-00-2A
TOOLS NEEDED TO INSTALL YOUR PHOTOCELL
Slotted/Phillips Screwdriver Small Slotted Screwdriver Cutters Wire stripper
PARTS INCLUDED LIST
Photocell (1) 4" x 4" Mounting Plate (1) #6-32 x 1-1/2" Screw (2)
Low Voltage Connector (1) Tubing Barrier (1)
Emergency Label (1) - (not included with PCC2D)
NOTE: Use check boxes when Steps are completed.
INSTALLING YOUR PHOTOCELL
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFF
ONOFFONOFF
ONOFF
ONOFF
ONOFF
ONOFF
Step 1 WARNING: TO AVOID FIRE, SHOCK, OR
DEATH; TURN OFF POWER at circuit breaker
or fuse and TEST that power is off before wiring!
GENERAL DESCRIPTION
The Leviton Line Voltage Photocell is a Self Contained Daylight Harvesting System,
ideal for spaces with windows like corridors, bathrooms, airport lobbies and conference
rooms. This product integrates the function of a power pack and a photocell. Features
include Manual and Auto Calibration, Dimming Control using 1-10V Ballasts and
LED Drivers, Demand Response, Manual Switch and Emergency Inputs, adjustable
Dimming Fade Rate, and Open and Closed Loop Daylight Harvesting.
This product is designed to meet the new Industry Standards of Energy Conservation.
WARNINGS AND CAUTIONS:
To be installed and/or used in accordance with appropriate electrical codes and regulations.
If you are unsure about any part of these instructions, consult an electrician.
Photocells must be mounted on a vibration free surface.
Do not terminate using data type wire, such as Cat 5/5E.
Do not touch the surface of the lens. Clean outer surface with a damp cloth only.
Use this device with copper or copper clad wire only.
Operating Temperature: 32˚ to 104˚F (0˚ to 40˚C).
SAVE THESE INSTRUCTIONS
All servicing shall be performed by qualified service personnel. If any Emergency Circuits are fed or controlled from this panel,
it must be located electrically where fed from a UPS, generator, or other guaranteed source of power during emergencies and
power outage situations.
WARNINGS AND CAUTIONS:
TO AVOID FIRE, SHOCK, OR DEATH; TURN OFF POWER AT CIRCUIT BREAKER OR FUSE AND TEST THAT POWER IS OFF
BEFORE WIRING!
For Photocells installed to control Emergency Lighting Equipment:
If this equipment is being used for Emergency Lighting and Power Equipment, please adhere to the following information. This equipment
is rated for only 25C if used on Emergency Lighting Equipment. Apply the "Emergency Circuits" label (provided) to the front cover.
IMPORTANT SAFEGUARDS
When using electrical equipment, basic safety precautions should always be followed, including the following:
a) READ AND FOLLOW ALL SAFETY INSTRUCTIONS.
b) DO NOT mount near gas or electric heaters.
c) Equipment should be mounted in locations and at heights where it will not readily be subjected to tampering by unauthorized personnel.
d) The use of accessory equipment not recommended by manufacturer may cause an unsafe condition.
e) DO NOT use this equipment for other than the intended use.
Suggested Mounting Location
PCCxD-00W
Cat. No.
Line Voltage Photocell
Description
120-277,50/60Hz
Voltage Range
60-30ma 8-20 ft
Current Consumption
CATALOG ITEMS
Rating: 6A-6AX 250V
Operating Temperature: 32˚ to 104˚F (0˚ to 40˚C)
720-1440 W/VA 120-240 50HzM
120V
60Hz
230V 50Hz
277V 60Hz
800W/VA, Tungsten, Ballast
8A, Electronic Ballast
1/4 hp
1200VA, Ballast
5A, Electronic Ballast
1/3 hp
LOAD1
OUT L1
LINE
L1
NEUT. N
NC
NC
Emergency Interface
DIM
Manual Switch/
Demand Response
Neutral 120-277V
AC
50/60Hz
}
Line
Load
CLASS 1 OR CLASS 2
(SELV)
MAN
SW
DIM
PUR GRY
10V 1VMS +– +–
MS EM EM
EMER.
INPUT
1. Insert wires into proper terminals. Use a screwdriver to turn terminal screws
clockwise and secure wires.
a) Line wire(s) to Line terminal(s).
b) Neutral wire to Neutral terminal.
c) Load wire(s) to Load terminal(s).
d) Manual Switch, Emergency Interface Input and 1-10V DIM wires to their
respective marked terminals.
NOTE: Use Class 2 wires for the Manual Switch, Emergency Interface Input
and 1-10V DIM connections and cover the wires with the provided tubing for
insulation inside the junction box.
Installing your Photocell:
Connect wires per appropriate WIRING DIAGRAM as follows:
Step 4
Strip Gage
(measure bare wire here)
Make sure that the ends of the wires from the electrical box are straight (cut if necessary).
Remove insulation from each wire in electrical box as shown.
Wire Specifications:
Line, Neutral, Load Wires (Copper)
Wire range: #12-18 AWG, 3.3 - 0.75 mm square - Torque rating: 20 lb-in, 23 kgf-cm.
Control Wires (Manual Switch, Emergency Interface, & 1-10V DIM wires)
Wire range: #16-26 AWG, 4.0 - 0.12 mm square - Torque rating: 2.5 lb-in, 2.88 kgf-cm.
Preparing and connecting wires:
Cut
(if necessary)
3/4"
(1.9 cm)
Step 3
LOAD1
OUT L1
LINE
L1
NEUT. N
DIM 2
DIM 1
Manual Switch/
Demand Response
CLASS 1 OR CLASS 2
(SELV)
MAN
SW
DIM 1
PUR GRY
10V 1V
DIM 2
PUR GRY
10V 0VMS +–
MS
LOAD2
OUT L2
LOAD2
IN L2
Neutral 120-277V
AC
50/60Hz
}
Line
Load
Load
Neutral
120-277V
AC
50/60Hz
}
Line
PCC2D-00W
PCC1D-00W
Identifying your wiring:
Step 2
1. Line IN - L1
2. Load OUT - L1
3. Neutral - N
4. Manual Switch +
5. Manual Switch –
6. DIM 10V (purple)
7. DIM 1V (gray)
8. Emergency Interface + or
DIM 2 10V (PCC2D ONLY)
9. Emergency Interface – or
DIM 2 1V (PCC2D ONLY)
*10. Load 2 In - (PCC2D, PCCSD ONLY)
*11. Load 2 Out - (PCC2D, PCCSD ONLY)
4 5 8 96 7
3
1
2
LOAD1
OUT L1
LINE
L1
NEUT. N
NC
NC
CLASS 1 OR CLASS 2
(SELV)
MAN
SW
DIM
PUR GRY
10VMS +– +–
MS EM EM
EMER.
INPUT
11
10
1V
*
*
LOAD2
OUT L2
LOAD2
IN L2
11
10
*
*
PCC1D-00W
PCC2D-00W / PCCSD-00W
LOAD1
OUT L1
LINE
L1
NEUT. N
Emergency Interface
DIM
Neutral 120-277V
AC
50/60Hz
}
Line
Load
CLASS 1 OR CLASS 2
(SELV)
MAN
SW
DIM
PUR GRY
10V 1VMS +– +–
MS EM EM
EMER.
INPUT
Load
Neutral
120-277V
AC
50/60Hz
}
Line
LOAD2
OUT L2
LOAD2
IN L2
Manual Switch/
Demand Response
PCCSD-00W
Mounting your Photocell:
To mount inside 4" octagon 2.125" deep ceiling electrical box,
refer to Figure 1.
Step 5
Dress line voltage wires to provide enough clearance in electrical box when device
is installed.
Cover Class 2 wires with provided tubing barrier.
Partially thread two #8-32 screws (not included) into the mounting holes of the
electrical box.
Pull out the two coasters that align with the two screws.
Align photocell so that it fits between the mounting holes of the electrical box and
insert over mounting screws.
Push in the two coasters that align with the two screws.
Tighten mounting screws firmly.
Figure 1
Angled light pipe
Coaster
Mounting Photocell in a 4" square box with mud ring:
To mount inside 4" square 1.5" deep ceiling electrical box with mud ring, refer to
Figure 2.
Ensure that conduit/cable entry clamp is located in corner of electrical box.
Dress line voltage wires to provide enough clearance in electrical box when device
is installed.
Cover Class 2 wires with provided tubing barrier.
Install a two-gang mud ring (not included) on electrical box.
Partially thread the two #6-32 screws provided into the mounting holes of the
electrical box.
Pull out the two coasters that align with the two screws.
Align photocell so that it fits between the mounting holes of the electrical box and
insert over mounting screws.
Push in the two coasters that align with the two screws.
Tighten mounting screws firmly.
Figure 2
Angled light pipe
4"x 4" Cosmetic adapter
Coaster
CALIBRATION
After the photocell is installed, it must be configured correctly to maintain the desired
light level (DDL) and to gain energy savings. To achieve this, the installer first needs to
understand Closed and Open Loop daylight harvesting, and then decide which application
best fits the customer's needs before configuring and calibrating the device.
Open Loop: When a photocell (light pipe) is focused on an area which is primarily
illuminated by natural light from windows or skylights, in addition to the amount of artificial
light from the lights it is controlling. NOTE: The angled light pipe is used for Open Loop
applications only and must
be rotated so that the longer side is facing the natural light source/window (see Figure 3).
Open Loop MUST be used only with Manual Calibration mode. The photocell will not enter
Automatic Calibration mode if Open Loop Daylight Harvesting is selected.
Closed Loop: When the center photocell is focused on an area which is primarily
illuminated by the lights it is controlling. Closed Loop can be used with Manual or Auto
Calibration mode. NOTE: The flat lens is used for Closed Loop applications.
Please allow a 15 second warm up period after applying power to the photocell. For best
calibration results, personnel should maintain at least a 6 foot distance from the device
during Auto and Manual Calibration. If the light level falls below 10 lux during calibration,
that calibration will fail and the LED will be solid BLUE. The device enters Off Mode when
this occurs. NOTE: Changing the state of B5 (Daylight Harvesting DIP switch) during or
after calibration will put the device in Off Mode with solid Blue LED. The device will require
calibration.
Off Mode: The photocell is disabled in Off Mode. This is the factory default setting. The device
must be in Off Mode before calibration can be started. To enter Off Mode, turn the Blue dial to
SET/OFF for longer than 5 seconds. Entering Off Mode will cancel calibration.
Manual Mode: Available for both Open and Closed Loop applications to quickly configure
the Daylight Design Level (DDL). Calibration should always be done when ambient light is at
user’s desired level.
Manual Calibration Procedure – Open/Closed Loop:
1. Move DIP switch B5 to ON for Open Loop or to OFF for Closed Loop.
2. Turn the Blue dial fully counterclockwise to SET/OFF for 2 seconds (a solid red LED
will indicate that manual calibration has started). Then turn the dial to the desired
multiplier value (preferably 1X).
3. Re-install photocell cover.
4. Lights are forced ON for ~3 min minutes (with solid red LED).
5. When ~3 minutes have elapsed, the LED blinks red for an additional 3 minutes. The
DDL can be adjusted by turning the Blue dial.
NOTE: The LED blinks BLUE when the dial setting has changed.
6. When manual calibration is complete, the LED will resume normal operation.
The device is now operating in Manual Mode.
Auto Mode: Auto mode is available ONLY for Closed Loop applications to configure the
DDL in 24 hours. The photocell will not enter Auto Calibration
Mode if Open Loop Daylight Harvesting is selected.
Auto Calibration Procedure – Closed Loop Only:
1. Move DIP switch B5 to OFF position.
2. Turn the Blue dial fully clockwise to AUTO
(a solid green LED will indicated that auto calibration
has started).
3. Re-install photocell cover.
4. Auto calibration will complete in 24 hours and the
LED will resume normal operation. The device is now
operating in Auto Mode.
NOTE: Long side of angled
light pipe must face toward
natural light source (window).
Figure 3
ADDITIONAL FEATURES
• Lights do not turn ON
- Circuit breaker or fuse has tripped.
- Photocell is in forced off mode (see LED Indicators Table).
- Photocell is in override mode (see LED Indicators Table).
Lights stay ON
- If the lights stay ON when enough light is present check your wiring and setting.
- Poor photocell placement/bad calibration (Ensure proper installation and
recalibrate).
- Photocell is not calibrated (Yellow LED blink 5 seconds ON, 5 seconds OFF.
- Photocell is in failed calibration mode (Blue LED is solid ON).
- Lamp Burn-in mode is enabled.
- Photocell is in 2 hour forced on mode.
- LED illuminates solid Red for longer than 5 minutes, device malfunction, contact
technical assistance (Product Information).
TROUBLESHOOTING
Daylight Harvesting: Once the photocell is calibrated the device will do automatic
daylight control based on Open or Closed Loop selection.
Lamp Burn-In Mode: When active, forces the load(s) ON, at full brightness, for
seasoning fluorescent lights. Typically this is done for ~100 hours. Consult lamp
manufacturer for specifics. NOTE: To exit the burn-in mode A3 switch must be set to OFF.
Dim to OFF: If enabled, load(s) will be switched off when minimum dimming output is
reached and light is not needed. If disabled, load(s) will remain on, at minimum dimming
output, when light is not needed.
External Input Select: Selects functionality of the external input: manual switch or
demand response.
Power-Up Restore: If enabled, the load(s) will be switched off upon power-up if the
manual switch was previously used to turn the load(s) off (Forced-OFF). External Input
Select must be set to manual switch for this setting to be functional.
Test Mode: When enabled, the fade rate will be set to 30 seconds for 60 minutes.
Demand Response: Accepts a low voltage contact closure input. When Demand
Response is active the maximum allowable dimming output is set to the value selected by
the red Demand Response dial.
Emergency Interface: Accepts a low voltage contact closure input. When the
Emergency input is active the load(s) will be forced ON, at full brightness.
Manual Switch: Accepts a low voltage contact closure input for a toggle or momentary
switch.
Photocell Range: 1- 16,000 Lux.
Daylighting Forced-OFF
Forced-ON
Load(s)
ON
Load(s)
OFF
Light
Needed
Light Not
Needed
Single
Press Forced-OFF No change Daylighting:
Load(s) ON
Daylighting:
Load(s) OFF
Daylighting:
Load(s) ON
Double
Press Forced-ON Forced-ON Forced-ON Forced-OFF
SETTINGS
Default Settings:
Adjust dial settings as per "recommended manual settings," (refer to Figures and Tables).
2.5x
AUTO
0.25x
SET/OFF
75%
100%
25%
0%
20 min
30 min
5 min
3 min
1.00x
Photocell
(Blue knob)
50%
Demand Response
(Red knob)
10 min
Fade Rate
(Black knob)
PCC1D-00W / PCCSD-00W
75%
100%
25%
1%
2.5x
AUTO
0.25x
SET/OFF
75%
100%
25%
0%
20 min
30 min
5 min
3 min
1.00x
Photocell
(Blue knob)
50%
Demand Response
(Red knob)
50%
Zone 1 Offset
(Green knob)
10 min
Fade Rate
(Black knob)
PCC2D-00W
PHOTOCELL OPERATION
DIMMING
The photocell controls a 1-10 VDC dimmable ballast or LED Driver to achieve
maximum Energy savings while maintaining a minimum light level referred to as the
"DDL". When no daylight is available, the photocell allows the load to operate at its full
bright level. As daylight increases in the room, the photocell dims the load. When the
minimum dim level is reached (and if the Dim to Off setting is enabled), the device will
switch off the lights when the light level is above the DDL for 30 seconds. The lights
will remain off until the light level drops below the DDL for 30 seconds. The lights will
then be turned on, with the light source set at its minimum dim level. The photocell
will increase the light output until the DDL is reached. As the light levels change, the
photocell will reduce or increase the dim level in order to maintain the DDL. There is
an adjustable Fade Rate dial to make the light level transitions unnoticeable to room
occupants.
DUAL ZONE OPTION (PCC2D ONLY)
The dual zone option is ideal for installations, such as classrooms, with individually
controlled parallel rows of lights. Daylight contribution diminishes as the photocell’s
distance from the source (windows) increases. Therefore, lights at different distances
from a window should not be controlled from the same photocell output. The dual zone
model (PCC2D) has a second dimming output that can control an additional zone of
lighting. Zone 1’s (Load 1) light level can be adjusted using the Green Zone 1 Offset
dial. Zone 1 will dim up and down proportionally to Zone 2.
NOTE: When installing PCC2D make sure to wire lights closer to the window to Load 1
terminal and 1-10V wires to DIM 1 output.
PK-A3042-10-00-2A
© 2014 Leviton Mfg. Co., Inc.
LIMITED 5 YEAR WARRANTY AND EXCLUSIONS
Leviton warrants to the original consumer purchaser and not for the benefit of
anyone else that this product at the time of its sale by Leviton is free of defects
in materials and workmanship under normal and proper use for five years from
the purchase date. Leviton’s only obligation is to correct such defects by repair or
replacement, at its option. For details visit www.leviton.com or call 1-800-824-
3005. This warranty excludes and there is disclaimed liability for labor for removal
of this product or reinstallation. This warranty is void if this product is installed
improperly or in an improper environment, overloaded, misused, opened, abused,
or altered in any manner, or is not used under normal operating conditions or not
in accordance with any labels or instructions. There are no other or implied
warranties of any kind, including merchantability and fitness for a particular
purpose, but if any implied warranty is required by the applicable jurisdiction, the
duration of any such implied warranty, including merchantability and fitness for a
particular purpose, is limited to five years. Leviton is not liable for incidental,
indirect, special, or consequential damages, including without limitation,
damage to, or loss of use of, any equipment, lost sales or profits or delay or
failure to perform this warranty obligation. The remedies provided herein are the
exclusive remedies under this warranty, whether based on contract, tort or otherwise.
For technical assistance, contact us at 1-800-824-3005
Visit our website at www.leviton.com
PRODUCT INFORMATION
This device complies with part 15 of the FCC rules. Operation is subject to the
following two conditions: (1) This device must not cause harmful interference, and (2)
This device must accept any interference received, including interference that may
cause undesired operation. Any changes or modifications not expressly approved by
Leviton could void the user's authority to operate this equipment.
This product may be covered by US Pat. Nos. 8,227,731 and 7,608,807
FCC COMPLIANCE STATEMENT
For warranty information and/or product returns, residents of Canada should contact
Leviton in writing at Leviton Manufacturing of Canada Ltd to the attention of the
Quality Assurance Department, 165 Hymus Blvd, Pointe-Claire (Quebec), Canada
H9R 1E9 or by telephone at 1 800 405-5320.
FOR CANADA ONLY
DIALS
Photocell (Blue dial) - Used for photocell calibration
Fade Rate (Black dial) - Sets fade rate time
Demand Response (Red dial) - Sets Demand Response level
Zone 1 Offset (Green dial) - Sets a proportion between Zone 1 and Zone 2
DEVICE STATES
DIP SWITCHES
Bank Switch Function OFF ON
B1 External Input Select Manual SW
Demand
Response
B2 Power-Up Restore Disabled Enabled
B3 Test Mode Disabled Enabled
B4 LED Disable Disabled Enabled
B5 Daylight Harvesting Closed Loop Open Loop
Bank Switch Function OFF ON
A1 – –
A2 – –
A3 Lamp Burn-In Mode Disabled Enabled
A4 Dim to OFF Disabled Enabled
PCC1D-00W / PCC2D-00W / PCCSD-00W
LED INDICATORS
RED Solid ~3 min Manual calibration start
Blink 3 min Manual calibration
Solid Device failure
GREEN Solid 24 hr Auto calibration
*Blink 1x/30s Burn-in mode
BLUE *Blink 1x/30s PC hold off mode
*Blink 2x/30s Manual switch override
*Blink 3x/30s Demand Response active
Blink Dial setting change
Solid Failed calibration
YELLOW Solid Emergency mode
Blink Test mode
*Blink 5s PC off mode
* Disabled if B4 set to ON
INTERIOR LIGHT LEVEL
ENERGY
SAVINGS
TIME OF DAY
12AM 6AM 12PM 6PM 12AM
TARGET
LIGHT LEVEL
ELECTRIC
LIGHTING
DAYLIGHT ENERGY
SAVINGS
Daylighting: Light(s) state and dim level controlled by photocell.
Forced ON: Light(s) forced-ON at full brightness, for 2 hours due to manual switch
override. After the 2 hours, the device will enter daylighting state.
Forced OFF: Light(s) forced-OFF due to manual switch override.
MANUAL SWITCH INPUT
- Single Press: Toggles between Daylighting and other states.
- Double Press*: Toggles between Forced-ON and Forced-OFF.
* Two momentary switch presses must occur with 1.5s.

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