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Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-1

Control Relays and Timers

easyRelay Programmable Relays

D96 Series Solid-State Relay

Universal TR Series Timing Relay

D1 Series General Purpose Relay

Safety Relay

3.1 Relay Products

Control Relays and Timers Comparison . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-2

3.2 XR Series Terminal Block Relays

Standard, OptoCoupler and High Current

Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-3

3.3 Programmable Relays

easy500, easy700, easy800, easy802/806 Relays and

MFD-Titan Multi-Function Displays

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-19

3.4 General Purpose Plug-In Relays

General Purpose Relays—D1, D2, D3, D4, D5, D7, D8 and D9 Series

Product Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-49

3.5 General Purpose Open Style Relays

9575H Series 3000 Relay

9575H Series 3000—Type AA, AC and DC. . . . . . . . . . . . . . . . . . . . . . V7-T3-122

3.6 Solid-State Relays

D93, D96 and D99 Series

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-126

3.7 Machine Tool Relays

D15, BF/BFD, AR/ARD and D26 Series

Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-145

3.8 Timing Relays

Universal TR, TR and TMR Series

Product Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-171

3.9 Alternating Relays

D85 Series

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-192

3.10 Safety Relays

ESR5 Series

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-197

3.11 easySafety

ES4P Series

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-203

V7-T3-2 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.1

Control Relays and Timers

Relay Product Overview

Relay Products

Contents

Description Page

Terminal Block Relays . . . . . . . . . . . . . . . . . . . . . . V7-T3-3

Programmable Relays . . . . . . . . . . . . . . . . . . . . . . V7-T3-19

General Purpose Plug-In Relays . . . . . . . . . . . . . . . V7-T3-49

General Purpose Type AA Relays . . . . . . . . . . . . . V7-T3-122

Solid-State Relays . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-126

Machine Tool Relays . . . . . . . . . . . . . . . . . . . . . . . V7-T3-145

Timing Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-171

Alternating Relays . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-192

Safety Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-197

Control Relays and Timers Comparison

Selection Guide by Catalog Number Prefix

Relays Type Mounting Contacts

Maximum

Amperage

(AC) UL CSA CE

Page

Number

9575H3 General purpose Panel mount Fixed 40A — ■■■V7-T3-123

AR/ARD Machine tool Panel mount Convertible 10A — ■■—V7-T3-158

BF/BFD Machine tool Panel mount Fixed 10A ■—■—V7-T3-152

D2PF Full featured plug-in DIN rail / panel mount Fixed 10A ■—■■V7-T3-60

D2PR Standard plug-in DIN rail / panel mount / flange Fixed 10A ■—■■V7-T3-60

D3PF Full featured plug-in DIN rail / panel mount Fixed 16A ■—■■V7-T3-70

D3PR Standard plug-in DIN rail / panel mount Fixed 16A ■—■■V7-T3-70

D4PR Standard plug-in DIN rail / panel mount Fixed 10A ■—■■V7-T3-79

D5PF Full featured plug-in DIN rail / panel mount Fixed 16A ■—■■V7-T3-84

D5PR Standard plug-in DIN rail / panel mount / PC board Fixed 16A ■—■■V7-T3-84

D7PF Full featured plug-in DIN rail / panel mount Fixed 20A ■—■■V7-T3-93

D7PR Standard plug-in DIN rail / panel mount / flange Fixed 20A ■—■■V7-T3-94

D8PR Standard plug-in DIN rail / panel mount / flange Fixed 30A ■—■■V7-T3-107

D9PR Standard plug-in Panel mounting Fixed 25A ■—■—V7-T3-113

D15 Machine tool DIN rail / panel mount Fixed 10A — ■■■V7-T3-147

D26 Machine tool Panel or channel mount Convertible 10A — ■■—V7-T3-163

D85 Alternating relays DIN rail / panel mount Fixed 10A ■■—■V7-T3-193

D1PF Full featured plug-in DIN rail / panel mount Fixed 20A ■—■■V7-T3-54

D1PR Standard plug-in DIN rail / panel mount Fixed 20A ■—■■V7-T3-54

easyRelay Programmable relay DIN rail Fixed 8A — ■■■V7-T3-23

TMR5 Timing relay (non-programmable) DIN rail / panel mount Fixed 10A ■■—■V7-T3-184

TMR6 Timing relay (non-programmable) DIN rail / panel mount Fixed 10A ■■—■V7-T3-188

TR Timing relay (programmable) DIN rail / panel mount Fixed 10A — ■■—V7-T3-181

Universal TR Timing relay (programmable) DIN rail Fixed 8A — ■■■V7-T3-177

XR Terminal block relay DIN rail Fixed 6A, 10A ■——■V7-T3-5

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-3

3.2

Control Relays and Timers

Ter m i n a l Bl o c k Rel ay s

Terminal Block Relays

Contents

Description Page

Terminal Block Relays

Standard Terminal Block Relays . . . . . . . . . . . . V7-T3-4

OptoCoupler Terminal Block Relays . . . . . . . . . V7-T3-12

High Current Terminal Block Relays . . . . . . . . . V7-T3-15

XR Series Accessories . . . . . . . . . . . . . . . . . . . V7-T3-18

Catalog Number Selection

XR Series—Overview

Description

XR = XR terminal block relay

XR U1D12 G

Poles

1 =1PDT

2 =2PDT

Connection Type

U =Screw

P = Spring

R = Replacement relay

Gold-Flashed Contacts

Blank =No

G =Yes

Type

D = Standard relay

S = Octocoupler (solid-state)

H = High current

Voltage

12 = 12 Vdc

24 = 24 Vdc

24U = 24 Vac/Vdc

120U = 120 Vac/110 Vdc

230U = 230 Vac/220 Vdc

V7-T3-4 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.2

Control Relays and Timers

Ter m i na l Bl o c k R el ay s

Standard Terminal Block Relay

Contents

Description Page

Standard Terminal Block Relays

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V7-T3-5

Technical Data and Specifications . . . . . . . . . . V7-T3-6

Electrical Schematics . . . . . . . . . . . . . . . . . . . . V7-T3-11

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-11

OptoCoupler Terminal Block Relays . . . . . . . . . . . V7-T3-12

High Current Terminal Block Relays . . . . . . . . . . . V7-T3-15

XR Series Accessories . . . . . . . . . . . . . . . . . . . . . V7-T3-18

Standard Terminal Block Relays

Product Description

The XR Series Terminal

Block Relays are ideal for

applications that require a

high switching capacity and

long electrical service life.

The relays are plug-in

interfaces that connect to

basic terminal blocks. The

XR Series uses screw or

spring-cage technology, as

well as offers quick system

wiring, superior safety

features, clear labeling and

a high level of modularity.

Application Description

Used in automation systems,

electromechanical relays

guarantee a safe connection

between process I/O and

electronic controls. The

following functions are

covered by relay coupling

elements:

●Electrical isolation

between the input and

output circuits

●Independence of the type

of switching current (AC

and DC)

●High short-term overload

resistance in the event of

short circuits or voltage

peaks

●Low switching losses

●Ease of operation

Features

●Pluggable relay allows for

field replacement

●Functional plug-in bridges

●Choice of screw

connections or spring-cage

connection

●LED status indication

●DIN rail mount

●Only 6.2 mm wide for

single-pole versions,

14 mm wide for double-

pole

●All common input

voltages between

12 Vdc to 120 Vac

●Gold-plated contacts

available

●Equipped with a robust,

miniature relay:

●IP67 protection

●Environmentally friendly,

cadmium-free contact

material

●Easy, cost-effective

installation and

replacement using the

engagement lever

Standards and Certifications

●cULus listed

●CE

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-5

3.2

Control Relays and Timers

Ter m i n a l Bl o c k Rel ay s

Product Selection

Standard Terminal Block Relays

Standard Replacement Relays

Note

1 Voltage is the rating at the base. It may not match the voltage on the specific replacement relay.

Gold-Plated

Contacts

Rated

Current

Supply

Voltage

Standard

Pack

Catalog

Number

1PDT Screw Connection

No 6A 12 Vdc 10 XRU1D12

No 6A 120 Vac/110 Vdc 10 XRU1D120U

Yes 6A 120 Vac/110 Vdc 10 XRU1D120UG

No 6A 24 Vdc 10 XRU1D24

No 6A 24 Vac/Vdc 10 XRU1D24U

Yes 6A 24 Vac/Vdc 10 XRU1D24UG

No 6A 230 Vac/220 Vdc 10 XRU1D230U

1PDT Spring Cage Connection

No 6A 12 Vdc 10 XRP1D12

No 6A 120 Vac/110 Vdc 10 XRP1D120U

No 6A 24 Vdc 10 XRP1D24

No 6A 24 Vac/Vdc 10 XRP1D24U

No 6A 230 Vac/220 Vdc 10 XRP1D230U

DPDT Screw Connection

No 6A 12 Vdc 10 XRU2D12

No 6A 120 Vac/110 Vdc 10 XRU2D120U

No 6A 24 Vdc 10 XRU2D24

No 6A 24 Vac/Vdc 10 XRU2D24U

No 6A 230 Vac/220 Vdc 10 XRU2D230U

Gold-Plated

Contacts

Rated

Current

Supply

Voltage 1

Standard

Pack

Catalog

Number

1PDT

No 6A 12 Vdc 10 XRR1D12

No 6A 120 Vac/110 Vdc 10 XRR1D120U

Yes 6A 120 Vac/110 Vdc 10 XRR1D120UG

No 6A 24 Vdc 10 XRR1D24

Yes 6A 24 Vdc 10 XRR1D24G

DPDT

No 6A 12 Vdc 10 XRR2D12

No 6A 120 Vac/110 Vdc 10 XRR2D120U

No 6A 24 Vdc 10 XRR2D24

No 6A 230 Vac/220 Vdc 10 XRR2D230U

XRU1D 24U

V7-T3-6 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.2

Control Relays and Timers

Ter m i na l Bl o c k R el ay s

Technical Data and Specifications

Standard 1PDT Screw Connection Terminal Block Relays

Note

1The separating plate, XRAPLCESK, should be installed for voltages greater than 250V (L1, L2, L3) between identical terminal points of adjacent modules.

Potential bridging is then possible with the XRAFBST bridge system.

Catalog Number XRU1D12 XRU1D24 XRU1D24U XRU1D120U

Replacement Relay XRR1D12 XRR1D24 XRR1D24 XRR1D120U

Input voltage 12 Vdc 24 Vdc 24 Vac/Vdc 120 Vac/110 Vdc

Connection Data

Rigid solid AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5)

Flexible stranded AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5)

Input Data for 1PDT Screw Connection Versions

Input voltage 12 Vdc 24 Vdc 24 Vac/Vdc 120 Vac/110 Vdc

Permissible range See Page V7-T3-10 See Page V7-T3-10 See Page V7-T3-10 See Page V7-T3-10

Typical input current 15.3 mA 9 mA 11 mA (24 Vac)/8.5 mA (24 Vdc) 3.5 mA (120 Vac)/3 mA (110 Vdc)

Typical response time 5 ms 5 ms 6 ms 6 ms

Typical release time 8 ms 8 ms 15 ms 15 ms

Input protection Polarity protection diode,

free-wheeling diode

Polarity protection diode,

free-wheeling diode

Bridge rectifier Bridge rectifier

Output Data

Contact type 1PDT 1PDT 1PDT 1PDT

Contact material AgSnO AgSnO AgSnO AgSnO

Max. switching voltage 250 Vac/Vdc 1250 Vac/Vdc 1250 Vac/Vdc 1250 Vac/Vdc 1

Min. switching voltage 12 Vac/Vdc 12 Vac/Vdc 12 Vac/Vdc 12 Vac/Vdc

Limiting continuous current 6A 6A 6A 6A

Min. switching current 10 mA 10 mA 10 mA 10 mA

Min. switching power 120 mW 120 mW 120 mW 120 mW

Miscellaneous Data

Ambient temp range –4° to 140°F (–20° to 60°C) –4° to 140°F (–20° to 60°C) –4° to 140°F (–20° to 60°C) –4° to 140°F (–20° to 60°C)

Rated operating mode 100% operating factor 100% operating factor 100% operating factor 100% operating factor

Inflammability class V0, in accordance with UL 94 V0, in accordance with UL 94 V0, in accordance with UL 94 V0, in accordance with UL 94

Mechanical service life 2 x 107 cycles 2 x 107 cycles 2 x 107 cycles 2 x 107 cycles

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-7

3.2

Control Relays and Timers

Ter m i n a l Bl o c k Rel ay s

Standard 1PDT Screw Connection Terminal Block Relays with Gold Contacts

Notes

1The separating plate, XRAPLCESK, should be installed for voltages greater than 250V (L1, L2, L3) between identical terminal

points of adjacent modules. Potential bridging is then possible with the XRAFBST bridge system.

2If the maximum values are exceeded, the gold layer is destroyed and the values in parentheses apply.

Catalog Number XRU1D24UG XRU1D120UG

Replacement Relay XRR1D24G XRR1D120UG

Input voltage 24 Vac/Vdc 120 Vac/110 Vdc

Connection Data

Rigid solid AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5)

Flexible stranded AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5)

Input Data for 1PDT Screw Connection Versions with Gold Contacts

Input voltage 24 Vac/Vdc 120 Vac/110 Vdc

Permissible range See Page V7-T3-10 See Page V7-T3-10

Typical input current 11 mA (24 Vac)/8.5 mA (24 Vdc) 3.5 mA (120 Vac)/3 mA (110 Vdc)

Typical response time 6 ms 6 ms

Typical release time 15 ms 15 ms

Input protection Bridge rectifier Bridge rectifier

Output Data

Contact type 1PDT 1PDT

Contact material AgSnO, gold plated 1AgSnO, gold plated 1

Max. switching voltage 30 Vac/36 Vdc (250 Vac/Vdc) 230 Vac/36 Vdc (250 Vac/Vdc) 2

Min. switching voltage 100 mV (12 Vac/Vdc) 2100 mV (12 Vac/Vdc) 2

Limiting continuous current 50 mA (6A) 250 mA (6A) 2

Min. switching current 1 mA (10 mA) 21 mA (10 mA) 2

Min. switching power 100 mW (120 mW) 2100 mW (120 mW) 2

Miscellaneous Data

Ambient temp range –4° to 140°F (–20° to 60°C) –40° to 131°F (–20° to 55°C)

Rated operating mode 100% operating factor 100% operating factor

Inflammability class V0, in accordance with UL 94 V0, in accordance with UL 94

Mechanical service life 2 x 107 cycles 2 x 107 cycles

V7-T3-8 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.2

Control Relays and Timers

Ter m i na l Bl o c k R el ay s

Standard 1PDT Spring Cage Terminal Block Relays

Note

1The separating plate, XRAPLCESK, should be installed for voltages greater than 250V (L1, L2, L3) between identical terminal points of adjacent modules.

Potential bridging is then possible with the XRAFBST bridge system.

Catalog Number XRP1D12 XRP1D24 XRP1D24U XRP1D120U

Replacement Relay XRR1D12 XRR1D24 XRR1D24 XRR1D120U

Input voltage 12 Vdc 24 Vdc 24 Vac/Vdc 120 Vac/110 Vdc

Connection Data

Rigid solid AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5)

Flexible stranded AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5)

Input Data for 1PDT Spring Cage Versions

Input voltage 12 Vdc 24 Vdc 24 Vac/Vdc 120 Vac/110 Vdc

Permissible range See Page V7-T3-10 See Page V7-T3-10 See Page V7-T3-10 See Page V7-T3-10

Typical input current 15.3 mA 9 mA 11 mA (24 Vac)/8.5 mA (24 Vdc) 3.5 mA (120 Vac)/3 mA (110 Vdc)

Typical response time 5 ms 5 ms 6 ms 6 ms

Typical release time 8 ms 8 ms 15 ms 15 ms

Input protection Polarity protection diode,

free-wheeling diode

Polarity protection diode,

free-wheeling diode

Bridge rectifier Bridge rectifier

Output Data

Contact type 1PDT 1PDT 1PDT 1PDT

Contact material AgSnO AgSnO AgSnO AgSnO

Max. switching voltage 250 Vac/Vdc 1250 Vac/Vdc 1250 Vac/Vdc 1250 Vac/Vdc 1

Min. switching voltage 12 Vac/Vdc 12 Vac/Vdc 12 Vac/Vdc 12 Vac/Vdc

Limiting continuous current 6A 6A 6A 6A

Min. switching current 10 mA 10 mA 10 mA 10 mA

Min. switching power 120 mW 120 mW 120 mW 120 mW

Miscellaneous Data

Ambient temp range –4° to 140°F (–20° to 60°C) –4° to 140°F (–20° to 60°C) –4° to 140°F (–20° to 60°C) –4° to 131°F (–20° to 55°C)

Rated operating mode 100% operating factor 100% operating factor 100% operating factor 100% operating factor

Inflammability class V0, in accordance with UL 94 V0, in accordance with UL 94 V0, in accordance with UL 94 V0, in accordance with UL 94

Mechanical service life 2 x 107 cycles 2 x 107 cycles 2 x 107 cycles 2 x 107 cycles

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-9

3.2

Control Relays and Timers

Ter m i n a l Bl o c k Rel ay s

Standard DPDT Screw Connection Terminal Block Relays

Note

1The separating plate, XRAPLCESK, should be installed for voltages greater than 250V (L1, L2, L3) between identical terminal points of adjacent modules.

Potential bridging is then possible with the XRAFBST bridge system.

Catalog Number XRU2D12 XRU2D24 XRU2D24U XRU2D120U

Replacement Relay XRR2D12 XRR2D24 XRR2D24 XRR2D120U

Input voltage 12 Vdc 24 Vdc 24 Vac/Vdc 120 Vac/110 Vdc

Connection Data

Rigid solid AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5)

Flexible stranded AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5)

Input Data for 1PDT Spring Cage Versions

Input voltage 12 Vdc 24 Vdc 24 Vac/Vdc 120 Vac/110 Vdc

Permissible range See Page V7-T3-10 See Page V7-T3-10 See Page V7-T3-10 See Page V7-T3-10

Typical input current 33 mA 18 mA 17.5 mA 4.5 mA (120 Vac)/4.2 mA (110 Vdc)

Typical response time 8 ms 8 ms 8 ms 7 ms

Typical release time 10 ms 10 ms 10 ms 10 ms

Input protection Polarity protection diode,

free-wheeling diode

Polarity protection diode,

free-wheeling diode

Bridge rectifier Bridge rectifier

Output Data

Contact type 2PDT Single contact, 2PDT Single contact, 2PDT Single contact, 2PDT

Contact material AgNi AgNi AgNi AgNi

Max. switching voltage 250 Vac/Vdc 1250 Vac/Vdc 1250 Vac/Vdc 1250 Vac/Vdc 1

Min. switching voltage 5V 5V 5V 5V

Limiting continuous current 6A 6A 6A 6A

Max. inrush current 15A (300 ms) 15A (300 ms) 15A (300 ms) 15A (300 ms)

Min. switching current 10 mA 10 mA 10 mA 10 mA

Min. switching power 50 mW 50 mW 50 mW 50 mW

General Data

Ambient temp range –4° to 140°F (–20° to 60°C) –4° to 140°F (–20° to 60°C) –4° to 140°F (–20° to 60°C) –4° to 140°F (–20° to 60°C)

Rated operating mode 100% operating factor 100% operating factor 100% operating factor 100% operating factor

Inflammability class V0, in accordance with UL 94 V0, in accordance with UL 94 V0, in accordance with UL 94 V0, in accordance with UL 94

Mechanical service life 3 x 107 cycles 3 x 107 cycles 3 x 107 cycles 3 x 107 cycles

V7-T3-10 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.2

Control Relays and Timers

Ter m i na l Bl o c k R el ay s

Permissible Range Diagrams

1PDT Relay Modules

Operating Range Voltage for 12 Vdc

Operating Range Voltage for 120 Vac/110 Vdc

Operating Range Voltage for 24 Vdc

Operating Range Voltage for 24 Vac/Vdc

DPDT Relay Modules

Operating Range Voltage for 12 Vdc

Operating Range Voltage for 120 Vac/110 Vdc

Operating Range Voltage for 24 Vdc

Operating Range Voltage for 24 Vac/Vdc

Notes

General Conditions — Direct alignment in the block, all devices 100% operating factor, horizontal or vertical mounting.

Curve A — Maximum permissible continuous operating voltage Umax with limiting continuous current on the contact side (see respective technical data).

Curve B — Minimum permissible relay operate voltage Uop after pre-excitation 1) (see respective technical data).

1Pre-excitation: Relay has been operated in a thermally steady state at the ambient temperature TU with nominal voltage UN and limiting continuous current on the contact side (see respective

technical data) (warm coil). After being switched off for a short time, the relay must reliably pick up again at Uop.

1.4

1.3

1.2

1.1

1.0

0.9

0.8

0.7

20 25 30

35 40 45 50 55 60 65

TN [°C]

UN = 12 Vdc

1.4

1.3

1.2

1.1

1.0

0.9

0.8

0.7

20 25 30

35 40 45 50 55 60 65

TN [°C]

UN = 110 Vdc/120 Vac

1.4

1.3

1.2

1.1

1.0

0.9

0.8

0.7

20 25 30

35 40 45 50 55 60 65

TN [°C]

UN = 24 Vdc

1.4

1.3

1.2

1.1

1.0

0.9

0.8

0.7

20 25 30

35 40 45 50 55 60 65

TN [°C]

UN = 24 Vdc/24 Vac

1.4

1.3

1.2

1.1

1.0

0.9

0.8

0.7

20 25 30

35 40 45 50 55 60 65

TN [°C]

UN = 12 Vdc

1.4

1.3

1.2

1.1

1.0

0.9

0.8

0.7

20 25 30

35 40 45 50 55 60 65

TN [°C]

UN = 120 Vac

UN = 110 Vdc

1.4

1.3

1.2

1.1

1.0

0.9

0.8

0.7

20 25 30

35 40 45 50 55 60 65

TN [°C]

UN = 24 Vdc

1.4

1.3

1.2

1.1

1.0

0.9

0.8

0.7

20 25 30

35 40 45 50 55 60 65

TN [°C]

UN = 24 Vdc/24 Vac

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-11

3.2

Control Relays and Timers

Ter m i n a l Bl o c k Rel ay s

Electrical Schematics

1PDT Terminal Block Relays DPDT Terminal Block Relays

Dimensions

Approximate Dimensions in Inches (mm)

Standard 1PDT Terminal Block Relays Standard DPDT Terminal Block Relays

3.70 (94.0)

0.24 (6.2)

3.15 (80.0)

3.70 (94.0)

0.55 (14.0)

3.15 (80.0)

V7-T3-12 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.2

Control Relays and Timers

Ter m i na l Bl o c k R el ay s

OptoCoupler Terminal Block Relay

Contents

Description Page

Standard Terminal Block Relays . . . . . . . . . . . . . . V7-T3-4

OptoCoupler Terminal Block Relays

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V7-T3-13

Technical Data and Specifications . . . . . . . . . . . V7-T3-13

Electrical Schematic . . . . . . . . . . . . . . . . . . . . . V7-T3-14

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-14

High Current Terminal Block Relays . . . . . . . . . . . V7-T3-15

XR Series Accessories . . . . . . . . . . . . . . . . . . . . . V7-T3-18

OptoCoupler Terminal Block Relays

Product Description

The XR Series OptoCoupler

Terminal Block Relays can be

used in all applications and

consist of a pluggable

miniature OptoCoupler and a

basic terminal block. The XR

Series uses screw or spring-

cage technology, as well as

offers quick system wiring,

superior safety features, clear

labeling and a high level of

modularity.

Application Description

The XR Series OptoCoupler

relays can be used as an input

or output interface. They

provide the typical reliability

of OptoCouplers and are

especially suited for high

operating frequencies.

Features

●Pluggable relay allows for

field replacement

●Functional plug-in bridges

●LED status indication

●DIN rail mount

●Only 6.2 mm wide

●Switching capacity up to 24

Vdc/3A

●IP67-protected optical

electronics

●Wear-resistant and bounce-

free switching

●Insensitive to shock and

vibration

●Integrated protection

circuit

●Zero voltage switch at AC

output

Standards and Certifications

●cULus listed

●CE

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-13

3.2

Control Relays and Timers

Ter m i n a l Bl o c k Rel ay s

Product Selection

OptoCoupler Terminal Block Relays

OptoCoupler Replacement Relays

Technical Data and Specifications

Pluggable Power OptoCoupler (Solid-State) Terminal Block Relays

Note

1Voltage is the rating at the base. It may not match the voltage on the specific replacement relay.

Rated Current Supply Voltage Standard Pack

Catalog

Number

2A 120 Vac/110 Vdc 10 XRU1S120U

2A 24 Vdc 10 XRU1S24

Rated Current Supply Voltage 1Standard Pack

Catalog

Number

2A 24 Vdc 18 XRR1S24

2A 120 Vac/110 Vdc 10 XRR1S120U

XRU1S24

Catalog Number XRU1S24 XRU1S120U

Replacement Relay XRR1S24 XRR1S120U

Input voltage 24 Vdc 120 Vac/110 Vdc

Connection Data

Rigid solid AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5)

Flexible stranded AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5)

Input Data

Input voltage 24 Vdc 120 Vac/110 Vdc

Permissible range 0.8–1.2 0.8 –1.1

Typical input current 9 mA 4 mA

Switching level 1 signal (“H”) >0.8 >0.8

Switching level 0 signal (“L”) <0.4 <0.25

Typical switch-on time 20 μS 6 ms

Typical turn-off time 500 μS 10 ms

Input protection Polarity protection diode,

free-wheeling diode

Bridge rectifier

Output Data

Max. switching voltage 33 Vdc 33 Vdc

Min. switching voltage 3 Vdc 3 Vdc

Limiting continuous current 3A (See derating curve) 3A (See derating curve)

Max. inrush current 15A (10 ms) 15A (10 ms)

Output circuit 2-conductor floating 2-conductor floating

Output protection Polarity protection, surge protection Polarity protection, surge protection

Voltage drop at maximum

limiting continuous current

< 200 mV < 200 mV

General Data

Ambient temp range –4° to 140°F (–20° to 60°C) –4° to 140°F (–20° to 60°C)

Rated operating mode 100% operating factor 100% operating factor

Inflammability class V0, in accordance with UL 94 V0, in accordance with UL 94

Mechanical service life 2 x 107 cycles 2 x 107 cycles

V7-T3-14 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.2

Control Relays and Timers

Ter m i na l Bl o c k R el ay s

Derating Curve

OptoCoupler

Electrical Schematic

Pluggable Power OptoCoupler (Solid-State)

Terminal Block Relays

Dimensions

Approximate Dimensions in Inches (mm)

Pluggable Power OptoCoupler (Solid-State)

Terminal Block Relays

10 20 30

Ambient Temperature (°C)

Load Current (A)

40 50 60

13+

3.70 (94.0)

0.24 (6.2)

3.15 (80.0)

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-15

3.2

Control Relays and Timers

Ter m i n a l Bl o c k Rel ay s

High Current Terminal Block Relay

Contents

Description Page

Standard Terminal Block Relays . . . . . . . . . . . . . . . V7-T3-4

OptoCoupler Terminal Block Relays . . . . . . . . . . . . V7-T3-12

High Current Terminal Block Relays

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V7-T3-16

Technical Data and Specifications . . . . . . . . . . V7-T3-16

Electrical Schematic . . . . . . . . . . . . . . . . . . . . . V7-T3-17

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-17

XR Series Accessories . . . . . . . . . . . . . . . . . . . . . V7-T3-18

High Current Terminal Block Relays

Product Description

The XR Series Relays include

products designed to meet

high continuous current and/

or long electrical service life

applications. The XR Series

Relays are plug-in interfaces

that connect to basic terminal

blocks that use screw

connection technology.

Overall width is 14 mm.

Application Description

These relays are best suited

for applications that require

higher continuous load

currents than miniature

relays can carry and switch.

They can withstand inrush

currents or brief overloads

without damage, and allow

for continuous load currents

of up to 10A. The XR Series

Relay boasts an average

service life of the contacts

that is two or three times

the normal life of a less

powerful relay, resulting in

service cost savings.

Features

●14 mm wide

●Pluggable relay allows for

field replacement

●Convenient plug-in bridge

system

●LED status indication

●DIN Rail Mount

●IP67-protected optical

electronics

●Wear-resistant and bounce-

free switching

●Insensitive to shock and

vibration

●Integrated protection

circuit

●Zero voltage switch at AC

output

●Environmentally friendly,

cadmium-free contact

material

●Electrical isolation

between input and output

Standards and Certifications

●cULus listed

●CE

V7-T3-16 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.2

Control Relays and Timers

Ter m i na l Bl o c k R el ay s

Product Selection

High Current Terminal Block Relays

High Current Replacement Relays

Technical Data and Specifications

High Current Terminal Block Relays (1PDT)

Notes

1Voltage is the rating at the base. It may not match the voltage on the specific replacement relay.

2The separating plate, XRAPLCESK, should be installed for voltages greater than 250V (L1, L2, L3) between identical terminal points of adjacent modules.

Potential bridging is then possible with the XRAFBST bridge system.

3The current rating for the normally open contact (#14) is 10A. The current rating for the normally closed contact (#12) is 6A and can be increased to 10A by bridging the

two #12 contact connections.

Rated Current Supply Voltage Standard Pack

Catalog

Number

10A 12 Vdc 10 XRU1H12

10A 120 Vac/110 Vdc 10 XRU1H120U

10A 24 Vdc 10 XRU1H24

10A 24 Vac/Vdc 10 XRU1H24U

Rated Current Supply Voltage 1Standard Pack

Catalog

Number

10A 24 Vdc 10 XRR1H24

10A 24 Vac/Vdc 10 XRR1H24U

10A 12 Vdc 10 XRR1H12

10A 120 Vac/110 Vdc 10 XRR1H120U

Catalog Number XRU1H12 XRU1H24 XRU1H24U XRU1H120U

Replacement Relay XRR1H12 XRR1H24 XRR1H24U XRR1H120U

Input voltage 12 Vdc 24 Vdc 24 Vac/Vdc 120 Vac/110 Vdc

Connection Data

Rigid solid AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5)

Flexible stranded AWG (mm2) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5) 26–14 (0.14–2.5)

Input Data for 1PDT Spring Cage Versions

Input voltage 12 Vdc 24 Vdc 24 Vac/Vdc 120 Vac/110 Vdc

Permissible range See Page V7-T3-10 See Page V7-T3-10 See Page V7-T3-10 See Page V7-T3-10

Typical input current 33 mA 18 mA 17.5 mA 4.5 mA (120 Vac)/4.2 mA (110 Vdc)

Typical response time 8 ms 8 ms 8 ms 7 ms

Typical release time 10 ms 10 ms 10 ms 10 ms

Input protection Polarity protection diode,

free-wheeling diode

Polarity protection diode,

free-wheeling diode

Bridge rectifier Bridge rectifier

Output Data

Contact type Single contact, 1PDT Single contact, 1PDT Single contact, 1PDT Single contact, 1PDT

Contact material AgNi AgNi AgNi AgNi

Max. switching voltage 250 Vac/Vdc 2250 Vac/Vdc 2250 Vac/Vdc 2250 Vac/Vdc 2

Min. switching voltage 12 Vac/Vdc 12 Vac/Vdc 12 Vac/Vdc 12 Vac/Vdc

Limiting continuous current 10A 310A 310A 310A 3

Max. inrush current 30A (300 ms) 30A (300 ms) 30A (300 ms) 30A (300 ms)

Min. switching current 100 mA 100 mA 100 mA 100 mA

Min. switching power 1.2W 1.2W 1.2W 1.2W

Miscellaneous Data

Ambient temp range –4° to 140°F (–20° to 60°C) –4° to 140°F (–20° to 60°C) –4° to 140°F (–20° to 60°C) –4° to 140°F (–20° to 60°C)

Rated operating mode 100% operating factor 100% operating factor 100% operating factor 100% operating factor

Inflammability class V0, in accordance with UL 94 V0, in accordance with UL 94 V0, in accordance with UL 94 V0, in accordance with UL 94

Mechanical service life 3 x 107 cycles 3 x 107 cycles 3 x 107 cycles 3 x 107 cycles

XRU1H24

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-17

3.2

Control Relays and Timers

Ter m i n a l Bl o c k Rel ay s

Electrical Schematic

High Current Terminal Block Relays

Dimensions

Approximate Dimensions in Inches (mm)

High Current Terminal Block Relays

3.70 (94.0)

0.55 (14.0)

3.15 (80.0)

V7-T3-18 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.2

Control Relays and Timers

Ter m i na l Bl o c k R el ay s

XR Series Accessories

Product Description

Power Terminal Block

The XRAPLCESK power

terminal block has the same

shape as the relay modules

and is used to feed in the

bridging potentials. The

nominal current is 32A. When

the total current is less than

or equal to 6A, supply can

take place directly at the

connecting terminal blocks of

one of the connected relays.

End Cover

The XRAATPBK end cover

is required at the start and

stop of a relay strip. It can

also be used for visual

separation of groups of

relays as well as separating

relays with voltages greater

than 250V and separating

neighboring bridges with

different potentials. It is

equipped with pre-scored

break out points at the

bridging positions so that

individual bridges can be

passed through as needed.

It may also be necessary to

use the end cover between

adjacent relays when three

phases (L1, L2, L3) are

used on the contact side

of the relay.

Bridges

The XRAFBST colored,

insulated plug-in bridge

system reduces wiring

time by up to 70% compared

to conventionally wired

relays. The XRAFBST2,

2-position bridges, are

suited for bridging a smaller

number of relays and total

currents <6A. When a circuit

is supplied from both sides,

the circuit can be opened at

any point, allowing all other

modules to continue being

supplied at the same time.

The XRAFBST500 allow up

to 80 modules to be bridged

at one time. If bridges with

different potentials meet in

neighboring modules, the

end cover XRAATPBK

should be used. All bridges

are equipped with a groove

for removal with a standard

screwdriver.

Product Selection

XR Series Accessories

Technical Data and Specifications

Power Terminal Block

Note

1The separating plate, XRAPLCESK, should be installed for voltages greater than 250V

(L1, L2, L3) between identical terminal points of adjacent modules. Potential bridging is

then possible with the XRAFBST bridge system.

Color

Standard

Pack

Catalog

Number

2-Position Snap-In Jumper

Red 10 XRAFBST2RD

Blue 10 XRAFBST2BU

Gray 10 XRAFBST2GY

80-Position Snap-In Jumper

Red 5 XRAFBST500RD

Blue 5 XRAFBST500BU

Gray 5 XRAFBST500GY

Power Terminal Block

Gray 5 XRAPLCESK

End Cover

Black 5 XRAATPBK

Description Specification

Connection Data

Rigid solid AWG (mm2) 24–10 (0.2–4)

Flexible stranded AWG (mm2) 24–10 (0.2–4)

Miscellaneous Data

Max. current 32A

Max. voltage 250 Vac 1

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-19

3.3

Control Relays and Timers

Programmable Relays

Contents

Description Page

Programmable Relays

easy500/700/800 Programmable Relays . . . . . V7-T3-20

easy802/806 Programmable Relays

with SmartWire-DT . . . . . . . . . . . . . . . . . . . . V7-T3-26

easyRelay and MFD Expansion Modules . . . . . V7-T3-30

MFD-Titan Multi-Function Displays . . . . . . . . . V7-T3-33

easyRelay Communication Modules . . . . . . . . V7-T3-40

easyRelay Power Supplies, Accessories

and Software . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-43

Product Overview

The easyRelays combine

timers, relays, counters,

special functions, inputs and

outputs into one compact

device that is easily

programmed. The easyRelay

family of products provides an

exceptional level of flexibility

together with a substantial

savings of commissioning

time and effort.

The easyRelays are available

in more than 35 styles that

support from 12 I/O up to

a network of up to 320 I/O

points, providing the ideal

solution for lighting, energy

management, industrial

control, irrigation, pump

control, HVAC and home

automation.

Once easyRelays are

installed, changes are

easily accomplished through

front panel programming,

eliminating the need

to change wiring and

minimizing downtime.

The easy802/806 relays are

even more powerful than

the easy800 series and

include an integrated

SmartWire-DT gateway.

Conventional hardwiring

to pushbuttons, selector

switches, pilot devices and

contactors can now be

eliminated, allowing for a

dramatic increase in panel

wiring productivity. For more

information on SmartWire-DT

and how it can increase

productivity, go to

www.eaton.com/smartwiredt.

Application Description

The easyRelays excel in

traditional applications where

multiple

relays, timers and

pushbuttons

are used.

Applications span residential,

commercial and industrial

installations.

Typical control

applications are:

●Lighting controls

●Duplex pump controls

●Water fountain controls

●Parking garage access

controls

●Refrigeration control

system

●Greenhouse temperature

and ventilation controls

●Booster pump controls

See publication no.

AP05013001E for the

easyRelay application guide.

Download from

www.eaton.com/easyrelays.

V7-T3-20 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.3

Control Relays and Timers

Programmable Relays

easy500/700/800 Programmable Relays

Contents

Description Page

easy500/700/800 Programmable Relays

System Overview . . . . . . . . . . . . . . . . . . . . . . . V7-T3-21

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V7-T3-23

Technical Data and Specifications . . . . . . . . . . . V7-T3-24

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-25

easy802/806 Programmable Relays

with SmartWire-DT . . . . . . . . . . . . . . . . . . . . . . . V7-T3-26

easyRelay and MFD Expansion Modules . . . . . . . V7-T3-30

MFD-Titan Multi-Function Displays . . . . . . . . . . . . V7-T3-33

easyRelay Communication Modules . . . . . . . . . . . V7-T3-40

easyRelay Power Supplies, Accessories

and Software . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-43

easy500/700/800 Programmable Relays

Product Description

Three families make up the

easyRelay programmable

relay product line. All models

are available with and without

displays. DIN rail mounted.

easy500—for controlling

small applications with up

to 12 input/output signals.

Connectable to Ethernet.

easy700—for controlling

medium-sized applications

with 20 I/O points (expandable

to 40 I/O points). Connectable

to Ethernet and bus systems.

easy800—for controlling

large-scale applications

with 20 points, expandable

to 40 points locally, and

expandable using the

easyNet network up to

320 I/O points. Connectable

to Ethernet and bus systems.

The easyNet integrated

network provides easy and

inexpensive linking of up

to eight easy800 devices

over a distance of up to

1000 meters. Each easy800

device can run its own

program, or be used as a

distributed input/output

module. Connect up to

eight controllers with up

to 40 I/O to obtain 320 I/O.

Standards

●CSA C22.2 No. 142-M1987

●CSA C22.2 No. 213-M1987

●EN 55011

●EN 50178

●EN 61131-2

●IEC EN 61000-4

●IEC 60068-2-6

●IEC 60068-2-27

●UL 508

Certifications

●UL

●CSA

●CE

●CSA Class I, Div. 2,

Groups A, B, C, D;

Temp. Code T3C

●C-Tick

●GOST-R

●Ukrain-GOST

Shipping Approvals

●Bureau Veritas

●Det Norske Veritas

●Germanischer Lloyd

●Lloyd’s Register of Shipping

Catalog Number Selection

easy500/700/800

Note: Not all combinations are possible. See selection tables.

Display

Blank = Display

X = No display

Digital Outputs

R = Relay

T = Transistor

Clock

C = Clock

Blank = No clock

Digital Inputs

AB = 24 Vac

AC = 110–240 Vac

DA = 12 Vdc

DC = 24 Vdc

Module Type

EASY5xx = 500 Series

EASY7xx = 700 Series

EASY8xx = 800 Series

EASY512 -AC-RC

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-21

3.3

Control Relays and Timers

Programmable Relays

System Overview

easy500/700 Programmable Relays

Item Description

1 easy500 basic devices, standalone

2 easy700 basic devices, expandable:

digital inputs/outputs, bus systems

3 MFD-Titan remote text display

4 Ethernet gateway

5 PROFIBUS-DP bus module

6 AS-Interface bus module

7 CANopen bus module

8 DeviceNet bus module

9 Output expansion

10, 11 I/O expansions

12 Coupling module for the remote connection

of a digital input/output expansion

V7-T3-22 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.3

Control Relays and Timers

Programmable Relays

easy800 Programmable Relay

9, 12

Item Description

1 easy800 basic devices, expandable:

digital inputs/outputs and bus systems,

easyNet onboard

2 MFD-Titan remote text display

3 Ethernet gateway

4 PROFIBUS-DP bus module

5 AS-Interface bus module

6 CANopen bus module

7 DeviceNet bus module

8 Output expansion

9, 10 I/O expansions

11 Coupling module for the remote connection of

a digital input/output expansion

12 I/O expansion

13 MFD-Titan multi-function display

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-23

3.3

Control Relays and Timers

Programmable Relays

Product Selection

easy500 Programmable Relays (Standalone)

easy700 Programmable Relays (Expandable and Networkable)

easy800 Programmable Relays (Expandable and Networkable)

Note

1 Analog inputs optional. Use of analog inputs will result in a decrease in the same number of available digital inputs.

Inputs Outputs Catalog

NumberDescription 24 Vac 110–240 Vac 12 Vdc 24 Vdc Analog 1Relay Transistor

Display

12 I/O, no clock — 8 — — — 4 — EASY512-AC-R

———8 2 4 — EASY512-DC-R

12 I/O, clock8 ———2 4 — EASY512-AB-RC

—8 ——— 4 — EASY512-AC-RC

——8 —2 4 — EASY512-DA-RC

———8 2 4 — EASY512-DC-RC

———8 2 —4 EASY512-DC-TC

No Display

12 I/O, clock8 ———2 4 — EASY512-AB-RCX

—8 ——— 4 — EASY512-AC-RCX

——8 —2 4 — EASY512-DA-RCX

———8 2 4 — EASY512-DC-RCX

———8 2 —4 EASY512-DC-TCX

Inputs Outputs Catalog

NumberDescription 24 Vac 110–240 Vac 12 Vdc 24 Vdc Analog 1Relay Transistor

Display

18 I/O, clock12 ———4 6 — EASY719-AB-RC

—12——— 6 — EASY719-AC-RC

——12—4 6 — EASY719-DA-RC

———124 6 — EASY719-DC-RC

20 I/O, clock———12 4 —8 EASY721-DC-TC

No Display

18 I/O, clock12 ———4 6 — EASY719-AB-RCX

—12——— 6 — EASY719-AC-RCX

——12—4 6 — EASY719-DA-RCX

———124 6 — EASY719-DC-RCX

20 I/O, clock———12 4 —8 EASY721-DC-TCX

Inputs Outputs Catalog

NumberDescription 110–240 Vac 24 Vdc Analog 1Relay Transistor Analog

Display

18 I/O, clock 12 — — 6 — — EASY819-AC-RC

—124 6 —— EASY819-DC-RC

19 I/O, clock — 12 4 6 — 1 EASY820-DC-RC

20 I/O, clock — 12 4 — 8 — EASY821-DC-TC

21 I/O, clock — 12 4 — 8 1 EASY822-DC-TC

No Display

18 I/O, clock 12 — — 6 — — EASY819-AC-RCX

—124 6 —— EASY819-DC-RCX

19 I/O, clock — 12 4 6 — 1 EASY820-DC-RCX

20 I/O, clock — 12 4 — 8 — EASY821-DC-TCX

21 I/O, clock — 12 4 — 8 1 EASY822-DC-TCX

easy500—Display

easy500—No Display

easy700—Display

easy700—No Display

easy800—Display

easy800—No Display

V7-T3-24 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.3

Control Relays and Timers

Programmable Relays

Technical Data and Specifications

easy500 Series

easy700 Series

easy800 Series

Note

1Relay = 8A (10A to UL) with resistive load, 3A with inductive load. Transistor outputs = 0.5A/24 Vdc, maximum four outputs switchable in parallel.

Type EASY512-AB… EASY512-AC… EASY512-DA… EASY512-DC-R… EASY512-DC-TC.

Supply voltage 24 Vac 100–240 Vac 12 Vdc 24 Vdc 24 Vdc

Heat dissipation 5 VA 5 VA 2W 2W 2W

Continuous current outputs 18A 8A 8A 8A 0.5A

Short-circuit proof with power factor 1 Line protection B16, 600 A —

Short-circuit proof with power factor 0.7…0.7 Line protection B16, 900 A —

Mounting On 35 mm DIN rail or screw mounting with ZB4-101-GF1 mounting feet

Connection cables

Solid 0.2–4.0 mm2 (AWG 22–12) 0.2–4.0 mm2 (AWG 22–12) 0.2–4.0 mm2 (AWG 22–12) 0.2–4.0 mm2 (AWG 22–12) 0.2–4.0 mm2 (AWG 22–12)

Flexible 0.2–2.5 mm2 (AWG 22–12) 0.2–2.5 mm2 (AWG 22–12) 0.2–2.5 mm2 (AWG 22–12) 0.2–2.5 mm2 (AWG 22–12) 0.2–2.5 mm2 (AWG 22–12)

Degree of protection IP20 IP20 IP20 IP20 IP20

RFI suppression EN 55011, EN 55022 Class B, IEC 61000-6-1, 2, 3, 4

Ambient operating temperature –25° to 55°C –25° to 55°C –25° to 55°C –25° to 55°C –25° to 55°C

Transport and storage temperature –40° to 70°C –40° to 70°C –40° to 70°C –40° to 70°C –40° to 70°C

Hazardous location CSA Class I, Div. 2, Groups A, B, C, D; Temp. Code T3C

Type EASY719-AB… EASY719-AC… EASY719-DA… EASY719-DC-RC… EASY721-DC-TC.

Supply voltage 24 Vac 100–240 Vac 12 Vdc 24 Vdc 24 Vdc

Heat dissipation 7 VA 10 VA 3.5W 3.5W 3.5W

Continuous current outputs 18A 8A 8A 8A 0.5A

Short-circuit proof with power factor 1 Line protection B16, 600A Line protection B16, 600A Line protection B16, 600A Line protection B16, 600A —

Short-circuit proof with power factor 0.7…0.7 Line protection B16, 900A Line protection B16, 900A Line protection B16, 900A Line protection B16, 900A —

Mounting On 35 mm DIN rail or screw mounting with ZB4-101-GF1 mounting feet

Connection cables

Solid 0.2–4.0 mm2 (AWG 22–12) 0.2–4.0 mm2 (AWG 22–12) 0.2–4.0 mm2 (AWG 22–12) 0.2–4.0 mm2 (AWG 22–12) 0.2–4.0 mm2 (AWG 22–12)

Flexible 0.2–2.5 mm2 (AWG 22–12) 0.2–2.5 mm2 (AWG 22–12) 0.2–2.5 mm2 (AWG 22–12) 0.2–2.5 mm2 (AWG 22–12) 0.2–2.5 mm2 (AWG 22–12)

Degree of protection IP20 IP20 IP20 IP20 IP20

RFI suppression EN 55011, EN 55022 Class B, IEC 61000-6-1, 2, 3, 4

Ambient operating temperature –25° to 55°C –25° to 55°C –25° to 55°C –25° to 55°C –25° to 55°C

Transport and storage temperature –40° to 70°C –40° to 70°C –40° to 70°C –40° to 70°C –40° to 70°C

Hazardous location CSA Class I, Div. 2, Groups A, B, C, D; Temp. Code T3C

Type EASY819-AC… EASY819-DC-RC… EASY820-DC-RC… EASY821-DC-TC… EASY822-DC-TC.

Supply voltage 100–240 Vac 24 Vdc 24 Vdc 24 Vdc 24 Vdc

Heat dissipation 10 VA 3.4W 3.4W 3.4W 3.4W

Continuous current outputs 18A 8A 8A 8A 0.5A

Short-circuit proof with power factor 1 Line protection B16, 600A Line protection B16, 600A Line protection B16, 600A Line protection B16, 600A —

Short-circuit proof with power factor 0.7…0.7 Line protection B16, 900A Line protection B16, 900A Line protection B16, 900A Line protection B16, 900A —

Mounting On 35 mm DIN rail or screw mounting with ZB4-101-GF1 mounting feet

Connection cables

Solid 0.2–4.0 mm2 (AWG 22–12) 0.2–4.0 mm2 (AWG 22–12) 0.2–4.0 mm2 (AWG 22–12) 0.2–4.0 mm2 (AWG 22–12) 0.2–4.0 mm2 (AWG 22–12)

Flexible 0.2–2.5 mm2 (AWG 22–12) 0.2–2.5 mm2 (AWG 22–12) 0.2–2.5 mm2 (AWG 22–12) 0.2–2.5 mm2 (AWG 22–12) 0.2–2.5 mm2 (AWG 22–12)

Degree of protection IP20 IP20 IP20 IP20 IP20

RFI suppression EN 55011, EN 55022 Class B, IEC 61000-6-1, 2, 3, 4

Ambient operating temperature –25° to 55°C –25° to 55°C –25° to 55°C –25° to 55°C –25° to 55°C

Transport and storage temperature –40° to 70°C –40° to 70°C –40° to 70°C –40° to 70°C –40° to 70°C

Hazardous location CSA Class I, Div. 2, Groups A, B, C, D; Temp. Code T3C

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-25

3.3

Control Relays and Timers

Programmable Relays

Dimensions

Approximate Dimensions in Inches (mm)

easy500 Series, Drawing Number MD05013001E

easy700 Series, Drawing Number MD05013002E

easy800 Series, Drawing Number MD05013003E

2.81 (71.5)

1.41

(35.8)

3.54

(90.0) 4.02

(102.0)

4.33

(110.0)

1.97 (50.0)0.42 (10.8)

(M4) 0.157

(3.9) Dia.

2.28 (58.0)

1.77

(45.0)

0.18 (4.5)

2.22 (56.5)

1.87 (47.5)

easy500

4.23 (107.5)

3.54

(90.0)

4.02

(102.0)

4.33

(110.0)

2.96 (75.0)0.64 (16.3) 0.64 (16.3)

(M4) 0.157

(3.9) Dia.

easy700

2.28 (58.0)

2.22 (56.5)

1.87 (47.5)

1.77

(45.0)

0.18 (4.5)

4.23 (107.5)

3.54

(90.0)

4.02

(102.0)

4.33

(110.0)

2.96 (75.0)0.64 (16.3)

(M4) 0.157

(3.9) Dia.

0.64 (16.3)

2.83 (72.0)

1.77

(45.0)

2.78 (70.5)

1.91 (48.5)

easy800

0.18 (4.5)

V7-T3-26 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.3

Control Relays and Timers

Programmable Relays

easy802/806 Programmable Relays with SmartWire-DT

Contents

Description Page

easy500/700/800 Programmable Relays . . . . . . . . V7-T3-20

easy802/806 Programmable Relays with SmartWire-DT

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V7-T3-27

Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-27

Technical Data and Specifications . . . . . . . . . . . V7-T3-28

Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-29

easyRelay and MFD Expansion Modules . . . . . . . V7-T3-30

MFD-Titan Multi-Function Displays . . . . . . . . . . . . V7-T3-33

easyRelay Communication Modules . . . . . . . . . . . V7-T3-40

easyRelay Power Supplies, Accessories

and Software . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-43

easy802/806 Programmable Relays with SmartWire-DT

Product Description

SmartWire-DT is a high-

performance system that can

be used to quickly and easily

connect motor control

components such as relays,

contactors, pilot devices,

manual motor protectors,

soft starters 1 and variable

frequency drives 1 as well

as digital and analog input/

output modules. On the new

easy800 with integrated

SmartWire-DT master, up to

99 SmartWire-DT devices in

total with up to 166 inputs/

outputs can be connected

via the SmartWire-DT line.

All required supply voltages,

including those for bus

devices as well as 24 Vdc for

the contactors, are provided

directly with the flat eight-

pole SmartWire-DT bus line.

This reduces wiring effort and

troubleshooting and saves

time and costs.

Note

1Soft starters and variable frequency

drives will be available with direct

SmartWire-DT connectivity in late 2013.

The easy802 features a POW

power feeder for regulating

power to the device as well

as the SmartWire-DT devices.

A second AUX power feeder

provides the connected

contactors with 24 Vdc. A

separate 24 Vdc power

supply is required to provide

24 Vdc power to the easy802

or easy806 controllers. The

configuration of the

SmartWire-DT devices is

undertaken at a touch of

the provided Configuration

button. LEDs provide

feedback on the connecting

states on the device and

the SmartWire-DT line. The

serial interface serves for

programming as well as for

connection of a remote text

display, touch panel or for

connection to the Ethernet.

In addition to the functionality

of the easy802, the easy806

also features four fast inputs

(5 kHz). Two of the four

inputs can also be configured

as fast outputs (5 kHz)

(transistor 24 Vdc, 0.1A).

In addition to the additional

inputs/outputs on easy806,

there is a connection option

to the easyNet. Up to eight

EASY806-DC-SWD

controllers

can be connected via

easyNet, allowing up to

1360 inputs/outputs.

For more information on

SmartWire-DT and related

components, see Ta b 9 of

this volume or go to

www.eaton.com/smartwiredt.

Standards

●EN 50178

●IEC/EN 60947

●UL 508

Certifications

●cULus

●CE

●C-Tick

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-27

3.3

Control Relays and Timers

Programmable Relays

Product Selection

Control relay for connection of SmartWire-DT and

simultaneously for supply of power to the SmartWire-DT

devices, such as switchgear and contactors.

easy800 with SmartWire-DT

Remote Displays

Both the easy802 and easy806 controllers can be connected to

a MFD remote display or a XV touch panel display with Galileo.

Accessories

Accessories—easy800

Supply

Voltage Description Catalog Number

24 Vdc Control relay with

SmartWire-DT

EASY802-DC-SWD

24 Vdc Control relay with

SmartWire-DT, four inputs,

two of which can be used as

outputs (transistor 24 Vdc,

0.1A), easyNet onboard

EASY806-DC-SWD

EASY802-DC-SWD

EASY806-DC-SWD

Description Catalog Number

MFD display, NEMA 4X indoor rated MFD-80

24 Vdc power / communication module MFD-CP4

easy802/806 to MFD-CP4 communication

cable, 1.5m

EU4A-RJ45-CAB2

easy802/806 to XV HMI communication

cable, 2m

EU4A-RJ45-CAB1

MFD-80

MFD-CP4

V7-T3-28 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.3

Control Relays and Timers

Programmable Relays

Technical Data and Specifications

easy802/806 Programmable Relays with SmartWire-DT

Note

1Use power-feed modules if the cable length of the SWD line causes excessive voltage drop.

Description Unit Specification

Ambient Climatic Conditions

Cold to IEC 60068-2-1, heat to IEC 60068-2-2, damp heat, constant, to IEC 60068-2-78;

cyclical to IEC 60068-2-30; temperature change to IEC 68000-2-14

Operating ambient temperature °C (°F) –25° to +55° (–13° to +131°)

Condensation Prevent condensation by means of suitable measures

LCD display (reliable legible) °C (°F) 0° to +55° (32° to +131°)

Storage °C (°F) –40° to +70° (–40° to +158°)

Relative humidity, noncondensing (IEC EN 60068-2-30) % 5 to 95

Air pressure (in operation) hPa 795 up to 1080

Ambient Mechanical Conditions

Protection type EN 50178, IEC 60529, VBG4 IP20

Vibrations (IEC EN 60068-2-6)

Constant amplitude: easy800-SWD; 3.5 mm Hz 5–8.4

Constant acceleration: easy800-SWD: 1g Hz 8.4–150

Mechanical shock resistance (IEC EN 60068-2-27)

semi-sinusoidal 15g / 11 ms

Shocks 18

Drop (IEC EN 60068-2-31) Drop height mm 50

Free fall, packaged (IEC EN 60068-2-32) m 0.3

Electromagnetic Compatibility (EMC)

Electrostatic discharge (ESD), to IEC EN 61000-4-2

Air discharge kV 8

Contact discharge kV 6

Electromagnetic fields (RFI), to IEC EN 61000-4-3

0.8–1.0 GHz V/m 10

1.4–2.0 GHz V/m 3

2.0–2.7 GHz V/m 1

Radio interference suppression EN 55011 Class B

Burst, to IEC EN 61000-4-4

Supply cables kV 2

Signal cables kV 2

easyNet kV 2

SWD-line kV 2

Power pulses (surge), to IEC EN 61000-4-5 (supply cables, symmetrical) kV 1

Radiated RFI, to IEC EN 61000-4-6 V 10

Insulation Resistance

Overvoltage category III

Pollution degree 2

Clearance in air and creepage distances EN 50178, UL 508, CSA C22.2, No. 142

Insulation resistance EN 50178

Terminal Capacity

Solid, minimum to maximum mm20.2 to 1.5 (AWG 24–16)

Flexible with ferrule, minimum to maximum mm20.2 to 1.5 (AWG 24–16)

DC POW Rated Operational Voltage

Rated value UeVdc, (%) 24 DC (–15/+20)

Permissible range 1Vdc 20.4–28.8

Residual ripple % < 5

Protection against polarity reversal Yes

Input current

At rated operating voltage mA easy802: 500 / easy806: 900

Inrush current and duty factor 12.5A for 6 ms

Voltage dips (IEC EN 61131-2) ms 10

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-29

3.3

Control Relays and Timers

Programmable Relays

easy802/806 Programmable Relays with SmartWire-DT, continued

Notes

1If present.

2If contactors with a higher total power consumption are connected, an EU5C-SWD-PF1 or EU5C-SWD-PF2 power-feed module must be used.

Dimensions

Approximate Dimensions in Inches (mm)

easy802 and easy806 Controllers

Description Unit Specification

Heat dissipation

At 24 Vdc W easy802: max. 5 / easy806: max. 6

Fuse A > 3

Potential isolation (easy800-SWD)

To auxiliary 1Yes

To easyNet 1Yes

To serial interface Yes

To easyLink 1No

To inputs 1No

To outputs 1No

To SWD 1No

DC AUX Rated Operational Voltage (easy800-SWD)

Rated value UeVdc, (%) 24 (–15/+20)

Permissible range UAUX Vdc 20.4–28.8

Residual ripple % < 5

Input current 2 (max.) A 2 (UL) / 3 (CE)

Rated operational voltage of the 24 Vdc stations V UAUX –0.3V

Protection against polarity reversal Yes

Short-circuit strength No

Fuse A < 2 (UL) external fuse with FAZ B2

Heat dissipation

At 24 Vdc W Normally 1

Potential isolation (easy800-SWD)

To POW power supply, inputs and outputs Yes

To PC interface (COM), easyNet Yes

To SWD Yes

4.33

(110.0)

1.38 (35.0)

0.30 (7.5)

4.72

(120.0)

5.12

(130.0)

4.94 (125.5)

0.18 (4.5) 4.72 (120.0)

V7-T3-30 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.3

Control Relays and Timers

Programmable Relays

easyRelay Expansion Modules

Contents

Description Page

easy500/700/800 Programmable Relays . . . . . . . . V7-T3-20

easy802/806 Programmable Relays

with SmartWire-DT . . . . . . . . . . . . . . . . . . . . . . . V7-T3-26

easyRelay and MFD Expansion Modules

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V7-T3-31

Technical Data and Specifications . . . . . . . . . . V7-T3-31

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-32

MFD-Titan Multi-Function Displays . . . . . . . . . . . . V7-T3-33

easyRelay Communication Modules . . . . . . . . . . . V7-T3-40

easyRelay Power Supplies, Accessories

and Software . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-43

easyRelay and MFD Expansion Modules

Product Description

Expansion modules are

available for increasing the

input/output of the easy700/

800 and MFD-Titan multi-

function displays to 24 inputs

and up to 16 outputs.

Expansion modules can be

mounted directly to the

easy700 or easy800 relays

or up to 98 ft (30m) away

using coupling module

EASY200-EASY.

Standards

●CSA C22.2 No. 142-M1987

●CSA C22.2 No. 213-M1987

●EN 55011

●EN 50178

●EN 61131-2

●IEC EN 61000-4

●IEC 60068-2-6

●IEC 60068-2-27

●UL 508

Certifications

●UL

●CSA

●CE

●CSA Class I, Div. 2,

Groups A, B, C, D;

Temp. Code T3C

●C-Tick

●GOST-R

●Ukrain-GOST

Shipping Approvals

●Bureau Veritas

●Det Norske Veritas

●Germanischer Lloyd

●Lloyd’s Register of Shipping

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-31

3.3

Control Relays and Timers

Programmable Relays

Product Selection

Digital I/O Expansion Modules

Can be used via easyLink.

Analog I/O Expansion Modules

Can be used via easyLink.

Technical Data and Specifications

easyRelay I/O Expansion Modules

Supply Voltage Digital Inputs

Outputs Catalog

NumberRelay 10A (UL) Transistor

100–240 Vac 12 6 — EASY618-AC-RE

24 Vdc 12 6 — EASY618-DC-RE

24 Vdc 12 — 8 EASY620-DC-TE

24 Vdc64—EASY410-DC-RE

24 Vdc 6 — 4 EASY410-DC-TE

24 Vdc — 2 — EASY202-RE

For distributed connection of a digital input/output expansion at up to 98 ft (30m) distance EASY200-EASY

Supply

Voltage

Inputs Digital Outputs

Analog

Outputs

Catalog

Number

Digital/

Analog

Can Be Used

for Digital Relay 10A (UL) Transistor

24 Vdc 1/2 2 — 2 1 EASY406-DC-ME

24 Vdc 1/6 2 — 2 2 EASY411-DC-ME

Type EASY202-RE EASY618-AC-RE EASY618-DC-RE EASY620-DC-TE EASY200-EASY

Supply voltage — 100 – 240 Vac 24

Vac

—

Heat dissipation 1W 10 VA 4W 4W 1W

Continuous current outputs 18A 8A 8A 0.5A —

Short-circuit proof with

power factor 1

Line protection

B16, 600A

Line protection

B16, 600A

Line protection

B16, 600A

Line protection

B16, 600A

—

Short-circuit proof with

power factor 0.7…0.7

Line protection

B16, 900A

Line protection

B16, 900A

Line protection

B16, 900A

Line protection

B16, 900A

—

Connection cables

Solid 0.2–4.0 mm2 (AWG 22–12) 0.2–4.0 mm2 (AWG 22–12) 0.2–4.0 mm2 (AWG 22–12) 0.2–4.0 mm2 (AWG 22–12) 0.2–4.0 mm2 (AWG 22–12)

Flexible 0.2–2.5 mm2 (AWG 22–12) 0.2–2.5 mm2 (AWG 22–12) 0.2–2.5 mm2 (AWG 22–12) 0.2–2.5 mm2 (AWG 22–12) 0.2–2.5 mm2 (AWG 22–12)

Degree of protection IP20 IP20 IP20 IP20 IP20

RFI suppression EN 55011, EN 55022 Class B, IEC 61000-6-1,2,3,4

Ambient operating temperature –25° to 55°C –25° to 55°C –25° to 55°C –25° to 55°C –25° to 55°C

Transport and storage temperature –40° to 70°C –40° to 70°C –40° to 70°C –40° to 70°C –40° to 70°C

Certification, standards

EN 50178, IEC/EN 60947, UL, CSA

Mounting On 35 mm DIN rail or screw mounting with ZB4-101-GF1 mounting feet

EASY618_

EASY406_

V7-T3-32 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.3

Control Relays and Timers

Programmable Relays

Dimensions

Approximate Dimensions in Inches (mm)

easy600 Series, Drawing Number MD05013002E

EASY202-RE/EASY200-EASY/EASY205-ASI Series, Drawing Number MD05013012E

4.23 (107.5)

3.54

(90.0)

4.02

(102.0)

4.33

(110.0)

2.96 (75.0)0.64 (16.3)

(M4) 0.157

(3.9) Dia.

0.64 (16.3)

easy600

2.28 (58.0)

0.18 (4.5)

2.22 (56.5)

1.87 (47.5)

1.77

(45.0)

(M4) 0.157

(3.9) Dia.

0.30

(7.5)

4.33

(110.0)

4.02

(102.0)

3.54

(90.0)

0.30

(7.5)

1.40

(35.5)

1.87

(47.5)

2.22

(56.5)

0.18

(4.5)

1.77

(45.0)

2.28

(58.0)

easy200

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-33

3.3

Control Relays and Timers

Programmable Relays

MFD-Titan Multi-Function Displays

Contents

Description Page

easy500/700/800 Programmable Relays . . . . . . . . V7-T3-20

easy802/806 Programmable Relays

with SmartWire-DT . . . . . . . . . . . . . . . . . . . . . . . V7-T3-26

easyRelay and MFD Expansion Modules . . . . . . . V7-T3-33

MFD-Titan Multi-Function Displays

System Overview . . . . . . . . . . . . . . . . . . . . . . . V7-T3-34

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V7-T3-35

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-36

Technical Data and Specifications . . . . . . . . . . V7-T3-37

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-38

easyRelay Communication Modules . . . . . . . . . . . V7-T3-40

easyRelay Power Supplies, Accessories

and Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-43

MFD-Titan Multi-Function Displays

Product Description

The MFD-Titan multi-function

displays can be used as

remote text

displays for

easy500, easy700, easy800

and easy802/806 relays or

can be configured as

standalone or networked

multi-function displays. As a

multi-function display, the

MFD-Titan combines the

control functions of an

easy800 with a door-mounted

graphics display.

MFD-Titan multi-function

display is comprised of three

parts: display, controller and

I/O modules. Match each

piece to the needs of your

application. If you need to

both monitor and modify

parameters within your

application, choose the MFD-

80-B display. The

preprogrammed and user

programmable buttons give

you the capability to make

small changes to the way your

application is running, start or

stop a process, or change

your program completely.

Select a controller with or

without easyNet support, and

with AC or DC power. Finally,

add the MFD I/O module that

best suits your application.

MFD-Titan—for controlling

small applications that require

graphic visualization and for

large-scale applications with

20 points, expandable to 40

points locally, and expandable

using the easyNet network

up to 320 I/O points.

The MFD-Titan display can be

linked to the easy500/700/

800 models to provide an

enhanced text based operator

interface.

The easyNet integrated

network provides easy and

inexpensive linking of up to

eight MFD-Titan devices over

a distance of up to 1000

meters. Each MFD-Titan

device can run its program,

or be used as a distributed

input/output module. Connect

up to eight controllers with up

to 40 I/O to obtain 320 I/O.

Standards

●CSA C22.2 No. 142-M1987

●CSA C22.2 No. 213-M1987

●EN 55011

●EN 50178

●EN 61131-2

●IEC EN 61000-4

●IEC 60068-2-6

●IEC 60068-2-27

●UL 508

Certifications

●UL

●CSA

●CE

●CSA Class I, Div. 2,

Groups A, B, C, D;

Temp. Code T3C

●C-Tick

●GOST-R

●Ukrain-GOST

Shipping Approvals

●Bureau Veritas

●Det Norske Veritas

●Germanischer Lloyd

●Lloyd’s Register of Shipping

V7-T3-34 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.3

Control Relays and Timers

Programmable Relays

System Overview

MFD-Titan Multi-Function Display

8, 10

Item Description

1 MFD-Titan, consisting of:

display/operating unit, power supply unit,

CPU module, I/O module

2 Ethernet gateway

3 PROFIBUS-DP bus module

4 AS-Interface bus module

5 CANopen bus module

6 DeviceNet bus module

7 Output expansion

8, 9, 10 I/O expansions

11 Coupling module for the remote connection

of a digital input/output expansion

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-35

3.3

Control Relays and Timers

Programmable Relays

Product Selection

MFD-Titan Display/Operator Units

Monochrome display 132 x 64 pixels with switchable backlight and

removable front frame.

MFD-Titan Text/Graphics Display Power Module

For use with MFD-Titan displays for use as remote text/graphics display.

MFD-Titan Controller Modules

For use with MFD-Titan display/operator units.

Add MFD-Titan I/O modules as needed.

Notes

1 To order an MFD display with custom engraving, a marking file with the required text and/or graphics must be created

as a Labeleditor ZIP file. The ZIP file has to be sent to the Eaton factory, and the name of the file must be referenced

in the order notes section. To download the Labeleditor configuration software, please visit www.eaton.com/software.

2 To obtain a NEMA 4X indoor rating on MFD displays with keypads, use with a protective membrane cover MFD-XM-80.

Description Keypad

Eaton

Logo

Custom

Engraving

Catalog

Number

MFD display, NEMA 4X indoor rated — — — MFD-80-X

MFD display, NEMA 4X indoor rated — ■—MFD-80

MFD display, NEMA 4X indoor rated — — ■MFD-80-ETCH 1

MFD display with keypad 2■——MFD-80-B-X

MFD display with keypad 2■■—MFD-80-B

MFD display with keypad 2——■MFD-80-B-ETCH 1

Supply

Voltage Description

Catalog

Number

100–240 Vac AC power supply / communication module (no cable) MFD-AC-CP4

AC module for easy500/700 relays and cable MFD-CP4-500-CAB5 MFD-AC-CP4-500

AC module for easy800 relays and cable MFD-CP4-800-CAB5 MFD-AC-CP4-800

24 Vdc DC power supply / communication module (no cable) MFD-CP4

DC module for easy500/700 relays and cable MFD-CP4-500-CAB5 MFD-CP4-500

DC module for easy800 relays and cable MFD-CP4-800-CAB5 MFD-CP4-800

Supply

Voltage Description

Catalog

Number

100–240 Vac Program and screen memory MFD-AC-CP8-ME

Program and screen memory, with easyNet MFD-AC-CP8-NT

24 Vdc Program and screen memory MFD-CP8-ME

Program and screen memory, with easyNet MFD-CP8-NT

Double program and screen memory (as MFD-CP8) MFD-CP10-ME

Double program and screen memory (as MFD-CP8), with easyNet MFD-CP10-NT

MFD-80-B

MFD-CP4

MFD-CP

V7-T3-36 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.3

Control Relays and Timers

Programmable Relays

MFD-Titan I/O Modules

For use with MFD-Titan controller modules.

MFD-Titan I/O Modules with Temperature Detection

For use with MFD-CP8-_ 2 and MFD-CP10-_ MFD-Titan controller modules.

Accessories

Miscellaneous Parts

Notes

1 Analog inputs optional. Use of analog inputs will result in a decrease in the same number of available digital inputs

2 Version 8 and higher MFD-CP8_ controllers are compatible with the temperature detection modules.

Supply

Voltage Description

Inputs Outputs Catalog

NumberDigital Analog 1Relay Transistor Analog

100–240 Vac 16 I/O 12 — 4 — — MFD-AC-R16

24 Vdc 12 4 4 — — MFD-R16

12 4 — 4 — MFD-T16

24 Vdc 17 I/O 12 4 4 — 1 MFD-RA17

12 4 — 4 1 MFD-TA17

Supply

Voltage

Inputs Outputs

Catalog

NumberDigital

Can Be Used

For Analog Pt100

Relay

10A (UL) Transistor Analog Temperature Ranges

24 Vdc 6 2 2 — 4 — –40° to +90°C/0° to +250°C/0° to +400°C MFD-TP12-PT-A

6 2 2 — 4 — –200° to +200°C/0° to +850°C MFD-TP12-PT-B

6 2 — — 4 — –40° to +90°C/0° to +250°C MFD-TP12-NI-A

6 2 2 — 4 1 –40° to +90°C/0° to +250°C/0° to +400°C MFD-TAP13-PT-A

6 2 2 — 4 1 –200° to +200°C/0° to +850°C MFD-TAP13-PT-B

6 2 — — 4 1 –40° to +90°C/0° to +250°C MFD-TAP13-NI-A

Description Catalog Number

MFD-Titan display protective membrane cover MFD-XM-80

MFD-Titan display protective plastic cover MFD-XS-80

MFD-Titan display DIN rail mount kit MFD-TS-144

MFD-R16

MFD-TP_

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-37

3.3

Control Relays and Timers

Programmable Relays

Technical Data and Specifications

MFD-80, MFD-CP4, MFD-CP8

MFD-Titan I/O Modules

MFD-CP4 and CP8 Communication Modules

Note

1Relay = 8A with resistive load, 3A with inductive load.

Transistor outputs = 0.5A/24 Vdc, maximum four outputs switchable in parallel.

Type MFD-80… MFD-CP4/CP8

Connection cables

Solid — 0.2–4.0 mm2 (AWG 22–12)

Flexible — 0.2–2.5 mm2 (AWG 22–12)

Degree of protection IP65 IP20

RFI suppression EN 55011, EN 55022 Class B, IEC 61000-6-1, 2, 3, 4 EN 55011, EN 55022 Class B, IEC 61000-6-1, 2, 3, 4

Ambient operating temperature Clearly legible at –5° to 50°C –25° to 55°C

Transport and storage temperature –40° to 70°C –40° to 70°C

Hazardous location CSA Class I, Div. 2, Groups A, B, C, D; Temp. Code T3C CSA Class I, Div. 2, Groups A, B, C, D; Temp. Code T3C

Type MFD-AC-R16 MFD-R16 MFD-RA17 MFD-T16 MFD-TA17

Supply voltage Supply via

MFD-CP8 module

Supply via

MFD-CP8 module

Supply via

MFD-CP8 module

Supply via

MFD-CP8 module

Supply via

MFD-CP8 module

Heat dissipation 0.5W 0.5W 0.5W 0.5W 0.5W

Continuous current outputs 18A 8A 8A 0.5A 0.5A

Short-circuit proof with

power factor 1

Line protection

B16, 600A

Line protection

B16, 600A

Line protection

B16, 600A

——

Short-circuit proof with

power factor 0.7…0.7

Line protection

B16, 600A

Line protection

B16, 600A

Line protection

B16, 600A

——

Connection cables

Solid 0.2–4.0 mm2 (AWG 22–12) 0.2–4.0 mm2 (AWG 22–12) 0.2–4.0 mm2 (AWG 22–12) 0.2–4.0 mm2 (AWG 22–12) 0.2–4.0 mm2 (AWG 22–12)

Flexible 0.2–2.5 mm2 (AWG 22–12) 0.2–2.5 mm2 (AWG 22–12) 0.2–2.5 mm2 (AWG 22–12) 0.2–2.5 mm2 (AWG 22–12) 0.2–2.5 mm2 (AWG 22–12)

Degree of protection IP20 IP20 IP20 IP20 IP20

RFI suppression EN 55011, EN 55022 Class B, IEC 61000-6-1,2,3,4

Ambient operating temperature –25° to 55°C –25° to 55°C –25° to 55°C –25° to 55°C –25° to 55°C

Transport and storage temperature –40° to 70°C –40° to 70°C –40° to 70°C –40° to 70°C –40° to 70°C

Mounting Snap fitted to

MFD-CP8 module

Snap fitted to

MFD-CP8 module

Snap fitted to

MFD-CP8 module

Snap fitted to

MFD-CP8 module

Snap fitted to

MFD-CP8 module

Type MFD-80… MFD-CP4-… MFD-CP8… MFD-AC-CP8…

Supply voltage Supply from -CP 24 Vdc 24 Vdc 100–240 Vac

Heat dissipation 3W 1.5W 3W 8 VA

Mounting Front mounting in 2 x 22.5 mm

Standard drill holes

Snap fitted to MFD-80 Snap fitted to MFD-80 or on 35 mm DIN rail or screw mounting with

ZB4-101-GF1 mounting feet

V7-T3-38 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.3

Control Relays and Timers

Programmable Relays

Dimensions

Approximate Dimensions in Inches (mm)

MFD-80 Series, Drawing Number MD05013005E

MFD-CP4, MFD-80 and MFD-CP4 Series Combined, Drawing Number MD013013E

3.41

(86.5)

2.44

(62.0)

1.11

(28.3)

1.18 ± 0.01

(30.0) ± 0.2

3.41

(86.5)

1.26

(32.0)

0.67

(17.0)

1.18

(30.0)

0.88 + 0.02

(22.3) + 0.4

0.54

(13.7)

0.79

(20.0)

1.11

(28.3)

0.89

(22.5)

1.18

(30.0)

Template for Holes, Scale 1:1

MFD-80

MFD-CP…

MFD-80

2.28

(58.0)

1.18

(30.0)

2.95

(75.0)

0.89

(22.5)

1.43

(36.2)

1.70

(43.2)

1-6 -0.24

(0.04)

1.08

(27.5)

0.81

(20.5)

0.89

(22.5)

MFD-CP4

MFD-80

MFD-CP4

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-39

3.3

Control Relays and Timers

Programmable Relays

Approximate Dimensions in Inches (mm)

MFD-CP8 Series, Drawing Number MD05013006E

MFD-R/MFD-T I/O Module, Drawing Number MD05013007E

0.640

(16.3)

2.95

(75.0)

3.54

(90.0)

4.23

(107.5)

0.64

(16.3)

0.18

(4.5)

1.53

(38.8)

1.16

(29.5)

1.53

(38.8)

1.18 ± 0.01

(30.0 ± 0.2)

MFD-CP8

3.47

(88.1)

3.54

(90.0)

0.75

(19.0) 0.98

(25.0)

MFD-R and MFD-T I/O

V7-T3-40 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.3

Control Relays and Timers

Programmable Relays

easyRelay Communication Modules

Contents

Description Page

easy500/700/800 Programmable Relays . . . . . . . . V7-T3-20

easy802/806 Programmable Relays

with SmartWire-DT . . . . . . . . . . . . . . . . . . . . . . . V7-T3-26

easyRelay and MFD Expansion Modules . . . . . . . V7-T3-33

MFD-Titan Multi-Function Displays . . . . . . . . . . . . V7-T3-33

easyRelay Communication Modules

Technical Data and Specifications . . . . . . . . . . V7-T3-41

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-41

easyRelay Power Supplies, Accessories

and Software . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-43

easyRelay

Communication Modules

Product Description

Four network modules are

available for easily connecting

to world-standard networks.

The network modules can be

used with the easy700/800

programmable relays and

MFD-Titan multi-function

displays.

Available communication

modules support:

●DeviceNet

●PROFIBUS-DP

●AS-Interface

●CANopen

All modules operate

exclusively as nodes on

the given network.

Product Selection

The Ethernet gateway connects devices provided with an RS-232 serial

interface with the Ethernet network. This gateway can be used with easy500

as well as easy700/800 relays and MFD-Titan displays.

Ethernet Gateway Module

Network Interface Modules

Note

1 To set up the Ethernet gateway, download the EASY209-SE configuration software at www.eaton.com/easyrelays.

Description

Catalog

Number

Ethernet gateway Serial interface easyRelay or MFD-…CP8/CP10_ to

Ethernet, for connecting to easyOPC server,

easySoft or easyCom

EASY209-SE 1

Description

Catalog

Number

DeviceNet interface module Addresses available 0 to 63 EASY222-DN

PROFIBUS-DP interface module Device addresses available 1 to 126 EASY204-DP

AS-Interface interface module with

4 in and 4 out

Device: 4 inputs, 4 outputs, 4 parameter bits

Addresses available 0 to 31

EASY205-ASI

CANopen interface module Addresses available 1 to 127 EASY221-CO

EASY209-SE

EASY204-DP

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-41

3.3

Control Relays and Timers

Programmable Relays

Technical Data and Specifications

easy700/800/MFD Communication Interface Modules

EASY204-DP, EASY205-ASI, EASY221-CO, EASY222-DN, EASY209-SE 1

Notes

1EASY209-SE is also compatible with easy500 programmable relays.

2EASY204-DP dissipates 2W.

Dimensions

Approximate Dimensions in Inches (mm)

EASY202-RE/EASY200-EASY/EASY205-ASI/

EASY209-SE Series, Drawing Number MD05013012E

EASY221-CO/EASY222-DN Series,

Drawing Number MD05013010E

Description Specification

Supply voltage 24 Vdc

Heat dissipation 21W

Connection cables

Solid 0.2–4.0 mm2 (AWG 22–12)

Flexible 0.2–2.5 mm2 (AWG 22–12)

Degree of protection IP20

RFI suppression EN 55011, EN 55022 Class B, IEC 61000-6-1,2,3,4

Ambient operating temperature –25° to +55°C

Transport and storage temperature –40° to +70°C

Certification, standards EN 50178, IEC/EN 60947, UL, CSA

Mounting On 35 mm DIN rail or screw mounting with ZB4-101-GF1 mounting feet

(M4) 0.157

(3.9) Dia.

0.30

(7.5)

4.33

(110.0)

4.02

(102.0)

3.54

(90.0)

0.30

(7.5)

1.40

(35.5)

1.87

(47.5)

2.22

(56.5)

0.18

(4.5)

1.77

(45.0)

2.28

(58.0)

EASY202-RE

EASY200-EASY

EASY205-ASI

2.64

(67.0)

1.77

(45.0)

0.18

(4.5)

2.22

(56.5)

1.87

(47.5)

(M4) 0.157

(3.9) Dia.

0.30

(7.5)

4.33

(110.0)

4.02

(102.0)

3.54

(90.0)

0.30

(7.5)

1.40

(35.5)

EASY222-DN

EASY221-CO

V7-T3-42 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.3

Control Relays and Timers

Programmable Relays

EASY204-DP Series,

Drawing Number MD05013011E

2.44

(62.0)

1.77

(45.0)

0.18

(4.5)

2.22

(56.5)

1.87

(47.5)

(M4) 0.157

(3.9) Dia.

0.30

(7.5)

4.33

(110.0)

4.02

(102.0)

3.54

(90.0)

0.30

(7.5)

1.40

(35.5)

EASY204-DP

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-43

3.3

Control Relays and Timers

Programmable Relays

easyRelay Power Supplies, Accessories and Software

Contents

Description Page

easy500/700/800 Programmable Relays . . . . . . . . V7-T3-20

easy802/806 Programmable Relays

with SmartWire-DT . . . . . . . . . . . . . . . . . . . . . . . V7-T3-26

easyRelay and MFD Expansion Modules . . . . . . . V7-T3-30

MFD-Titan Multi-Function Displays . . . . . . . . . . . . V7-T3-33

easyRelay Communication Modules . . . . . . . . . . . V7-T3-40

easyRelay Power Supplies, Accessories

and Software

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-44

Technical Data and Specifications . . . . . . . . . . V7-T3-46

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-46

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-47

easyRelay Power

Supplies, Accessories

and Software

Product Description

Power Supplies—12 Vdc

and 24 Vdc power supplies

for applications where only

100–240 Vac is available.

Accessories—Memory

modules, cables and other

components to complete

your automation solutions.

Software—The easySoft

software is used to program

all of the easyRelays and

MFD-Titan displays. The

Windows®-based software

provides straightforward

circuit diagram input and

editing and the diagrams can

be displayed in the format

desired. When easy800

and MFD-Titan controllers are

connected using easyNet,

all connected devices can

be accessed and their

programs loaded from a

single controller.

easySoft includes an

integrated offline simulation

tool that allows users to

test a circuit diagram

before commissioning.

Product Selection

Power supply units are

primary switched-mode

power supplies that are

optimally suited for the

easyRelay and easySafety

product series in terms of

functions and design. The

new and high-performance

power supply units support

safe operation in plants and

machines. They are simple

and flexible in handling.

Fast diagnosis of the voltage

output: continuous light on

the LED—fault-free

operation; flashing on the

LED—short circuit or

overload on voltage output.

●Suitable for worldwide

use due to wide range

input from 85V to 264 Vac,

50/60 Hz

●Output voltages can be

connected in parallel to

increase power output or

for redundant operation to

achieve greater system

availability

●Compliance with

international standards and

approvals

The primary switched-mode

power supply units can be

used everywhere:

●Safety extra low voltage

(SELV to EN 60 950)

●Radio interference Class B

to EN 55 011 and EN 55 022

for use in industrial and

public networks

Power Supply Units

Rated input voltage 100–240 Vac, single-phase.

Input Voltage

Range

Rated Output

Voltage

Output Voltage

Setting Range

Rated Output

Power

Rated Output

Current Catalog Number

100–240 Vac 24 Vdc/12 Vdc — 8W 0.35A/20 mA EASY200-POW

24 Vdc — 30W 1.25A EASY400-POW

24 Vdc — 60W 2.5A EASY500-POW

24 Vdc — 100W 4.2A EASY600-POW

EASY…-POW

V7-T3-44 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.3

Control Relays and Timers

Programmable Relays

Bluetooth Adapter

Conveniently commission and service machines and other equipment remotely.

●Simple communication

with easy800 or MFD-Titan

from outside loud and/or

dangerous areas

●An 8-digit PIN security

code prevents

unauthorized remote

access

●Simple recognition in

Windows 7

●Full online functionality

with easySoft-Pro

V6.91or higher

●Has all necessary radio

type approvals for USA,

Canada and Europe

Bluetooth Adapter

Accessories

Programming Software

Programming Cables

Cables and Connectors

Description Catalog Number

easy800/MFD Bluetooth adapter EASY800-BLT-ADP

The Blue tooth adapter provides wireless connectivity to easySoft-Pro for easy programming

download and upload. Use it with the easyRemote Display Android App for simple and fast access

to your easy800 relays up to a distance of 10 meters.

Description Catalog Number

Programming software for easy500/700 EASY-SOFT-BASIC

Programming software for easy800, easy 802/806 and MFD-Titan

includes SWD-Assist for configuration of the SmartWire-DT network

EASY-SOFT-PRO

Description Catalog Number

easy500/700 to PC programming cable—USB EASY-USB-CAB

easy500/700 to PC programming cable—RS-232 EASY-PC-CAB

easy800/MFD to PC programming cable—RS-232 EASY800-PC-CAB

easy800/MFD to PC programming cable—USB EASY800-USB-CAB

easy802/806 to PC programming cable—USB, 2m EU4A-RJ45-USB-CAB1

Description Catalog Number

easy500/700 to MFD-CP4 communication cable, 5m MFD-CP4-500-CAB5

easy800 to MFD-CP4 communication cable, 5m MFD-CP4-800-CAB5

easy800 to MFD-CP8 communication cable, 2m MFD-800-CAB

easy800 to MFD-CP8 communication cable, 5m MFD-800-CAB5

easy800 modem, printer, programming cable EASY800-MO-CAB

easy802/806 to MFD-CP4 communication cable, 1.5m EU4A-RJ45-CAB2

easy802/806 to XV HMI communication cable, 2m EU4A-RJ45-CAB1

easy800/MFD easyNet cable, 0.3m networking cable EASY-NT-30

easy800/MFD easyNet cable, 0.8m networking cable EASY-NT-80

easy800/MFD easyNet cable, 1.5m networking cable EASY-NT-150

easy800/MFD easyNet cable (cable only, no connectors, see EASY-NT-RJ45), 100m EASY-NT-CAB

RJ45 network connectors for easyNet cable (EASY-NT-CAB), 10/pack EASY-NT-RJ45

easy800/MFD network termination resistor, 2/pack EASY-NT-R

EASY800-BLT-ADP

easySoft

EASY-USB-CAB

MFD-CP4-800-CAB5

EASY800-MO-CAB

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-45

3.3

Control Relays and Timers

Programmable Relays

Memory Storage Modules

Miscellaneous Parts

Description Catalog Number

easy500/700 32K memory storage module EASY-M-32K

easy800/MFD 256K memory storage module EASY-M-256K

easy800/MFD 512K memory storage module EASY-M-512K

Description Catalog Number

easy500 panel window SKF-FF4

easy700/800 panel window SKF-FF6

easy500/700/800 panel window mounting kit to front mount units SKF-HA

High current input adapter, six-channel EASY256-HCI

Base to expander, interface connector EASY-LINK-DS

easy500 relay simulator EASY412-DC-SIM-NA

Mounting feet, 9/pack ZB4-101-GF1

Grounding kit ZB4-102-KS1

EASY-M-32K

EASY-M-256K

Panel Window

Mounting Kit

Simulator

V7-T3-46 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.3

Control Relays and Timers

Programmable Relays

Technical Data and Specifications

easyRelay Power Supplies

Wiring Diagram

EASY256-HCI

Type EASY200-POW EASY400-POW

Supply voltage 100–240 Vac 100–240 Vac

Maximum range 85–264 Vac 85–264 Vac

Output voltage 24 Vdc (±3%) 24 Vdc (±3%)

Output current (rated value) 0.25A 1.25A

Overcurrent limitation form 0.3A 1.4A

Short-circuit proof (secondary) Yes Yes

Overload proof Yes Yes

Potential isolation (prim/sec.) Yes, SELV, (to EN 600950, VDE 805) Yes, SELV, (to EN 600950, VDE 805)

Others Additional output voltage 12 DC, 20 mA Additional output voltage 12 DC, 20 mA

Connection cables

Solid 0.2–4.0 mm2 (AWG 22–12) 0.2–4.0 mm2 (AWG 22–12)

Flexible 0.2–2.5 mm2 (AWG 22–12) 0.2–2.5 mm2 (AWG 22–12)

Degree of protection IP20 IP20

RFI suppression EN 55011, EN 55022 Class B, IEC 61000-6-1, 2, 3, 4 EN 55011, EN 55022 Class B, IEC 61000-6-1, 2, 3, 4

Ambient operating temperature –25° to 55°C –25° to 55°C

Transport and storage temperature –40° to 70°C –40° to 70°C

Mounting On 35 mm DIN rail or screw mounting with ZB4-101-GF1 mounting feet

> 1 A

S..S..

115/230 Vh Input 115/230 Vh

N N I1 I2 I3 I4 I5 NN1 2

3456

.....

EASY5..-AC-..

EASY7..-AC-..

EASY256-HCI

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-47

3.3

Control Relays and Timers

Programmable Relays

Dimensions

Approximate Dimensions in Inches (mm)

EASY200-POW/EASY256-HCI and EASY400-POW Series, Drawing Number MD05013004E

MFD-XS-80 and MFD-XM-80 Series, Drawing Number MD05013009E

SKF-FF4 and SKF-FF6 Series, Drawing Number MD05013014E

2.81

(71.5)

1.41

(35.8)

3.54

(90.0)

4.02

(102.0)

4.33

(110.0)

1.97

(50.0)

0.42

(10.8)

1.77

(45.0)

0.18

(4.5)

2.22

(56.5)

1.87

(47.5)

(M4) .157

(3.9) Dia.

0.30

(7.5)

0.30

(7.5)

1.40

(35.5)

3.54

(90.0)

4.02

(102.0)

4.33

(110.0)

EASY400-POW EASY256-HCI

EASY200-POW

0.98

(25.0)

3.74

(95.0)

3.41

(86.5)

3.48

(88.5)

3.48

(88.5)

0.89

(22.5)

MFD-XS-80 MFD-XM-80

3.70

(94.0)

2.99

(76.0)

0.98

(25.0)

0.63

(16.0)

0.63

(16.0)

5.12

(130.0)

2.99

(76.0)

0.98

(25.0)

SKF-FF4 SKF-FF6

V7-T3-48 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.3

Control Relays and Timers

Programmable Relays

Approximate Dimensions in Inches (mm)

SKF-HA Series, Drawing Number MD05013015E

ZB4-101-GF1 Mounting Feet

ZB4-102-KS1 Series—

Grounding the Screen for Top-Hat Rail

ZB4-102-KS1 Series—

Grounding the Screen for Mounting Plate

EASY412-DC-SIM-NA Series

2.60

(66.0)

0.43

(11.0)

3.23

(82.0)

1.89

(48.0)

SKF-HA

Fitting on 35 mm Top-Hat Rail Fitting on Mounting Plate (Horizontal)

ZB4-101-GF1

* 3 mounting feet are sufcient

ESC OK

DEL ALT

Digital Inputs

Connection

Cable

Power Supply Unit

Connect Outputs

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-49

3.4

Control Relays and Timers

General Purpose Plug-In Relays

General Purpose Plug-In Relay

Contents

Description Page

D1PR/D1PF Series . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-53

D2PR/D2PF Series . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-58

D3PR/D3PF Series . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-68

D4 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-78

D5PR/D5PF Series . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-82

D7PR/D7PF Series . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-91

D8 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-106

D9 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-112

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-116

Product Selection Guide

General Purpose Relay Selection Characteristics

●Current rating: 1A–30A

●Contact arrangement:

SPDT, DPDT, 3PDT, 4PDT,

etc.

●Coil voltage: 6V–240 Vac/

6V–110 Vdc

●Mounting options: socket,

flange, DIN rail, panel

●Specifications: CSA, CE,

IEC, NEMA, UL, etc.

●Other: Physical

dimensions, maximum

voltage, mechanical/

electrical life, etc.

V7-T3-50 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.4

Control Relays and Timers

General Purpose Plug-In Relays

Relay Series D1PR/D1PF D2PR/D2PF D3PR/D3PF

Approvals

Features

Polycarbonate cover Polycarbonate cover Polycarbonate cover

Indicator lamp and pushbutton available Indicator lamp and pushbutton available Indicator lamp and pushbutton available

Panel and DIN mounting Panel, DIN and flange mounting Panel and DIN mounting

Latching 8- or 11-pin octal plug-in

Latching (D3PR version)

Contact Data

Configuration SPDT DPDT DPDT Latching 4PDT DPDT 3PDT

Max. allowable load 20A 10A 3A 10A 16A 16A 16A

Material Silver alloy Silver alloy Silver alloy

Dielectric strength

between poles

1500V 1500V 1500V

Coil Data

AC 6 to 240 Vac 6 to 240 Vac 6 to 240 Vac

DC 6 to 110 Vdc 6 to 110 Vdc 6 to 110 Vdc

Power

VA (Vac) 0.9 VA 1.2 VA 3 VA 1.4W (D3PR and D3PF)

Watts (Vdc) 0.7W 0.9W 2 VA 1.64W (D3PR5 latching)

General Data

Ambient temperature

Storage –40° to 185°F (–40° to 85°C) –40° to 185°F (–40° to 85°C) –40° to 185°F (–40° to 85°C)

Operational –40° to 131°F (–40° to 55°C) –40° to 131°F (–40° to 55°C) –40° to 131°F (–40° to 55°C)

Response time 20 milliseconds 20 milliseconds 20 milliseconds

Life

Mechanical operations 10 million 10 million 5 million (D3PR and D3PF)

10 million (D3PR5 latching)

Electrical operations 100,000 200,000 100,000

Page Numbers V7-T3-53 to V7-T3-57 V7-T3-58 to V7-T3-67 V7-T3-68 to V7-T3-77

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-51

3.4

Control Relays and Timers

General Purpose Plug-In Relays

General Purpose Plug-In Relays, continued

Relay Series D4 D5PR/D5PF D7PR/D7PF

Approvals

Features

Polycarbonate cover Polycarbonate cover Polycarbonate cover

Indicator lamp available Indicator lamp and pushbutton available Indicator lamp and pushbutton available

Panel and DIN mounting Panel, DIN and flange mounting Panel and DIN mounting

Socket has built-in hold-down spring

Contact Data

Configuration SPDT DPDT DPDT 3PDT SPDT DPDT 3PDT 4PDT

Max. allowable load 10A at 250 Vac 5A at 240 Vac 16A 16A 20A 15A 15A 15A

Material AgCdO Silver alloy Silver alloy

Dielectric strength 5000V 1500V 1500V 1500V 2500V 2500V

Coil Data

AC 6 to 240 Vac 6 to 240 Vac 6 to 240 Vac

DC 6 to 110 Vdc 6 to 110 Vdc 6 to 110 Vdc

Power

VA (Vac) 0.9 VA 3 VA 1.2 VA 1.2 VA 1.5 VA 1.5 VA

Watts (Vdc) 0.5W 1.4W 0.9W 0.9W 1.4W 1.5W

General Data

Ambient temperature

Storage –40° to 158°F (–40° to 70°C) –40° to 185°F (–40° to 85°C) –40° to 185°F (–40° to 85°C)

Operational –40° to 158°F (–40° to 70°C) –40° to 131°F (–40° to 55°C) –40° to 131°F (–40° to 55°C)

Response time 15 milliseconds 20 milliseconds 20 milliseconds (30 milliseconds for latching)

Life

Mechanical operations 10 million 5 million 10 million

Electrical operations 100,000 100,000 100,000 100,000 200,000 200,000

Page Numbers V7-T3-78 to V7-T3-81 V7-T3-82 to V7-T3-90 V7-T3-91 to V7-T3-105

V7-T3-52 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com

3.4

Control Relays and Timers

General Purpose Plug-In Relays

General Purpose Plug-In Relays, continued

Relay Series D8 D9

Approvals

Features

Dust cover Dust cover

Panel, DIN and flange mounting Pushbutton available

Quick-connect and screw terminals Panel mounting

Screw terminals

Contact Data

Configuration

SPST-NO DPST-NO

4PST

NO NC

Max. allowable load 30A at

220 Vac

25A at

220 Vac

25A at

220 Vac

8A at

220 Vac

Material AgCdO AgCdO

Dielectric strength 4000V 4000V

Coil Data

AC 6 to 240 Vac 24 to 240 Vac

DC 12 to 24 Vdc 12 to 110 Vdc

Power

VA (Vac) 2.5 VA 2.6 VA

Watts (Vdc) 1.9W 2.0W

General Data

Ambient temperature

Storage –4° to 185°F (–20° to 85°C) –13° to 140°F (–25° to 60°C)

Operational –4° to 131°F (–20° to 55°C) –13° to 140°F (–25° to 60°C)

Response time 30 milliseconds 50 milliseconds

Life

Mechanical operations 5 million 1 million

Electrical operations 100,000 100,000

Page Numbers V7-T3-106 to V7-T3-111 V7-T3-112 to V7-T3-115

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—June 2013 www.eaton.com V7-T3-53

3.4

Control Relays and Timers

General Purpose Plug-In Relays

D1 Series Relay

Contents

Description Page

D1PR/D1PF Series

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V7-T3-54

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-55

Technical Data and Specifications . . . . . . . . . . . V7-T3-56

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-57

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T3-57