Eaton DS And DSL Low Voltage Power Circuit Breaker Renewal Parts Brochure

2016-10-06

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Page Count: 28

Contents
Description Page
DS Breaker (Front and Rear Views) . . . . . . . . . . . . 2
Procedure for Identifying Breaker Type . . . . . . . . . 3
Ordering Instructions . . . . . . . . . . . . . . . . . . . . . . . 3
Sample Order Form ........................3
Pole Units ...............................4
Arc Chutes ...............................8
Barriers ...............................9
Main Disconnect Contact Assembly . . . . . . . . . . 10
Levering Mechanism . . . . . . . . . . . . . . . . . . . . . . 11
Mechanism and Related Parts . . . . . . . . . . . . . . . 12
Control Components . . . . . . . . . . . . . . . . . . . . . . 14
Automatic Tripping Systems . . . . . . . . . . . . . . . . 17
Digitrip Rating Plugs . . . . . . . . . . . . . . . . . . . . 19
Current Sensors .......................20
DSL Current Limiting Breakers . . . . . . . . . . . . . . 21
Accessories and Other Parts . . . . . . . . . . . . . . . . 22
Recommended Spare Parts for Stock . . . . . . . . . 24
Effective November 2010
Supersedes RP.22B.01.T.E Dated 01/00
Renewal Parts Data RP.22B.01.T.E
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
2
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
DS LOW VOLTAGE POWER CIRCUIT BREAKERS
Figure 2.1 DS-416 Breaker Front View
Figure 2.2 DS-416 Breaker with Front Cover Removed Figure 2.3 DS-416 Breaker Side View without Barriers
Digitrip Trip Unit
Padlock Plate
Drawout Unit
Position Indicator
Trip Plate
Spring Charge Indicator
Nameplate
Emergency
Charging Handle
Open-Close Indicator
Close Bar
Opening Spring
Emergency
Charging
Handle
Shunt
Trip
PT Module
(810 and 910
Only)
Automatic Trip
Relay (ATR)
Auxiliary
Current
Sensors
Rating Plug
Digitrip Trip Unit
Auxiliary Switch
Arc Chutes
Secondary Disconnect
Contact Mounting Frame
Secondary
Disconnect
Contact Cover
Auxiliary
Switch
Main
Disconnect
Contacts
Sensors
Levering
Device
Arm
Inside Wiring Guide
Shutter
Outside Wiring Guide
Overcurrent
Trip
Switch
Direct
Trip
Actuator
Levering
Mechanism
Assembly
Roller
(4 per Breaker)
Front Cover
Spring Charge Motor
(Power Operated
Breakers Only)
Moving
Secondary
Disconnect
Contacts
Auxiliary Switch
Wire Guide
3
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
PROCEDURE FOR
IDENTIFYING BREAKER TYPE
A breaker is identified by the data found on the nameplate.
Shop Order or S.O. numbers were used to identify
breakers until September 1990. These S.O. numbers
were usually seven characters constructed with two
numbers followed by a letter and then an additional four
numbers. Examples are:
24Y7859 80Y3800
27Y3838 81Y8500
28Y5868 82Y1260
After September 1990, DS breakers were identified using
three unique numbers. One is the G.O. (general order
number), the second is a 10 character F.N. (feature
number) and the third is a 20 character OPTION number.
An example is:
G.O. CG12345
F.N. 6616C31G02
Option Number: 10200 80700 00010 00000
Refer to Figure 2.1 for this type of nameplate.
ORDERING INSTRUCTIONS
1. Check the nameplate to identify the type of
breaker you have. (If adding accessories or
options to existing breakers, you must also
provide the information in the procedure listed to
the left.)
2. Identify the part(s) from the photos shown.
3. Determine the style number for the required
parts.
4. Specify the quantity required.
5. Use the form below and order the parts from your
local Eaton distributor.
6. State the method of shipment.
------------------------------------------------------------------------------------------------------------------------------- -----------------------------
DS BREAKER RENEWAL PARTS ORDER FORM
etaDnosreP tcatnoCsserddA dna emaN ynapmoC
Purchase Order
Method of Shipment
Phone Number
Shop Order
General Order Number Feature Number
Option Number
ztreHgnitaR pmA emarFepyT rekaerB
egatloV pirTegatloV rotoMegatloV lortnoC rekaerB
ECIRP TINUREBMUN ELYTSNOITPIRCSEDYTQMETI
REQUIRED INFORMATION
PARTS LIST
4
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
POLE UNITS
Type DS-206, DSL-206
Figure 4.1 DS-206 Pole Unit Assembly Front View Figure 4.2 DS-206 Pole Unit Assembly Rear View
ylbmessA dutS reppU 602-SD 4.4 erugiFylbmessA dutS rewoL 602-SD 3.4 erugiF
No.
Req'd DS-206 DSL-206
Figure Per Style Style
rebmuNrebmuNrekaerBrebmuNnoitpircseD
12.4 ,1.4ylbmessA tinU eloP eerhT 140D152G05 140D152G07
A three pole unit assembly includes:
Molded Base ❶ ❶
33.4ylbmessA dutS rewoL 591C652G01 591C652G03
34.4ylbmessA dutS reppU 591C653G01 591C653G03
❶ Only available in a three pole unit assembly.
5
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
Description
Single Pole Unit
Assembly
A single pole unit
Includes:
Molded Base
Lower Stud Assembly
Upper Stud Assembly
POLE UNITS
Type DS-206E, DS-206H, DS-206S,DS-416,
DSL-416,DS-416H, DS-416S, DS-420, DSL-420
Figure 5.1 DS-416 Pole Unit Assembly Front View Figure 5.2 DS-416 Pole Unit Assembly Rear View
ylbmessA dutS reppU 614-SD 4.5 erugiFylbmessA dutS rewoL 614-SD 3.5 erugiF
❶ Only available in a single pole unit assembly.
❷ Includes the disconnect finger assembly (Page 10).
DS-206E
DS-416H
S614-SD.oN
Req'd DS-416 DSL-416 DS-420 DSL-420 DS206S ❷
Figure Per Style Style Style Style
Number Breaker Number Number Number Number
5.1, 5.2 3 151D064G01 151D065G01 151D065G02 151D065G08 1A33539G01
❶ ❶ ❶ ❶ ❶
5.3 3 126D298G06 139D633G04 139D633G05 139D633G07 ❶
5.4 3 591C750G02 139D635G01 139D635G02 139D635G01 ❶
H02-SD 6
6
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
Type DS-632
Figure 6.2 DS-632 Pole Unit Assembly Rear View
ylbmessA dutS reppU 236-SD 4.6 erugiFylbmessA dutS rewoL 236-SD 3.6 erugiF
POLE UNITS
Figure 6.1 DS-632 Pole Unit Assembly Front View
No.
Req'd DS-632
Figure Per Style
rebmuNrekaerBrebmuNnoitpircseD
Single Pole Unit Assembly 6.1, 6.2 3 567F962G01
A single pole unit assembly includes:
Molded Base ❶
33.6ylbmessA dutS rewoL 140D091G05
34.6ylbmessA dutS reppU 126D299G02
❶ Only available in a single pole unit assembly.
7
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
Type DS-840
Figure 7.1 DS-840 Pole Unit Assembly Front View Figure 7.2 DS-840 Pole Unit Assembly Rear View
ylbmessA dutS reppU 048-SD 4.7 erugiFylbmessA dutS rewoL 048-SD 3.7 erugiF
POLE UNITS
No.
Req'd DS-840
Per Style
rebmuNrekaerBerugiFnoitpircseD
Single Pole Unit Assembly 7.1, 7.2 3 567F991G03
A single pole unit assembly includes:
Molded Base ❶
33.7ylbmessA dutS rewoL 140D778G01
34.7ylbmessA dutS reppU 140D779G01
❶ Only available in a single pole unit assembly.
8
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
ARC CHUTES
Figure 8.5
Figure 8.1 DS-840 without Barriers
Figure 8.4
No. Arc Chute Kit
Req'd (Includes 3)
Figure Per Style
rebmuNrekaerBrebmuNepyT rekaerB
32.8602-LSD ,602-SD 1A33568G01
DS-206E, DS-206H, DS-206S 8.3 3 1A33568G02
DS-416, DS-416H, DS-416S, DSL-416
DS-420, DSL-420
34.8236-SD 1A33568G03
35.8048-SD 1A33568G04
3.8 erugiF2.8 erugiF
Arc Chutes
9
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
BARRIERS
Figure 9.1 DS-840 with Barriers
Barriers
Figure 9.2
Figure 9.3 Figure 9.4 Figure 9.5
No. Barrier Kit
Req'd (Includes 4)
Figure Per Style
rebmuNrekaerBrebmuNepyT rekaerB
42.9602-LSD ,602-SD 1A33569G01
43.9S602-SD ,H602-SD ,E602-SD 1A33569G02
DS-416, DS-416H, DS-416S, DSL-416, DS-420
43.9024-LSD 1A33569G03
44.9236-SD 1A33569G04
45.9048-SD 1A33569G05
Barrier Kit
(Includes 4)
Style
Number
1A33569G01
1A33569G02
1A33569G03
1A33569G04
1A33569G05
10
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
MAIN DISCONNECT CONTACT ASSEMBLY
Figure 10.32.01 erugiF1.01 erugiF
5.01 erugiF4.01 erugiF
No. Main
Maximum Req'd Disconnect
Amp. Figure Per Contact
Breaker Type Rating Number Breaker Assembly Kit ❶
61.01008602-LSD ,602-SD 1A33570G01
DS-206H, DS-416, DSL-416 1600 10.2 6 1A33570G02
DS-206E, DS-416H, DS-416S, DS-420 2000 10.3 6 1A33570G03
64.010023236-SD ,024-LSD 1A33570G04
215.010004048-SD 1A33570G05
6--- 008S602-SD 1A33540G01
❶ A kit includes the total number of main disconnect contact assemblies required for one breaker.
11
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
LEVERING MECHANISM
Figure 11.1
Levering Mechanism Assembly
Figure 11.2
Crank Kit
Description Figure
Number
No.
Req’d
Per
Breaker
All Types
DS/DSL
Except DSL-420,
DS-632, and DS-840
Style Number
DSL-420,
DS-632
Style Number
DS-840
Style
Number
DSL-3200
Fuse Truck
Style Number
DSL-4000
Fuse Truck
Style Number
Levering Mechanism Assembly 11.1 1 449D224G04 449D224G04 449D224G905 132D247G03 132D247G04
Crank Kit Includes:
Crank Arm with Roller,
Special Bolt, and Elastic Stop
Nut. 11.2 2 3838A95G01 3838A95G02 3838A95G03 3838A95G02 3838A95G03
12
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
MECHANISM and RELATED PARTS
Figure 12.1
Electrically Operated with Closing Spring
Figure 12.2
Manual Mechanism with Closing Spring
Figure 12.4
Emergency Charge Handle Kit
Figure 12.5
Manual Charge Handle Kit with
Charging Cams
Figure 12.3
Closing Spring Assembly
Figure 12.6
Oscillator Assembly Kit
Figure 12.7
Opening Spring
Figure 12.8
Trip Shaft Kit
Figure 12.9
Hold Pawl and Rachet Kit
13
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
MECHANISM and RELATED PARTS
❶ Two Opening springs are required for DS-840.
❷ Included in emergency charge handle kit.
All DS/DSL except DS-632 and DS-840
DS-632 and DS-840
Electrically Manually Electrically Manually
No Req'd Operated Operated Operated Operated
Figure Per Style Style Style Style
rebmuNnoitpircseD Breaker Number Number Number Number
Mechanism Assembly 12.1 1 567F759G02 N/A 567F759G04 N/A
w/o Closing Spring
Includes: Main Drive Link
Assembly (w/roller),
Oscillator Assembly,
Oscillator Reset Spring,
Emergency Charge Device,
Trip Latch, Trip Lever (for
Motor Cutoff Switch), Trip
Latch Reset Spring
Mechanism Assembly 12.2 1 N/A 567F759G01 N/A 567F759G07
w/o Closing Spring
Includes: Main Drive Link
Assembly (w/roller),
Trip Latch, Trip Lever (for
Motor Cutoff Switch), Trip
Latch Reset Spring
Closing Spring Assembly 12.3 2 791A671G03 791A671G03
Includes: Closing Spring and
Spring Ends
DS-206, DS-206S, DSL-206 12.3 2 349A521G01 349A521G01
DS-206H, DS-416, DS-416S, 12.3 2 791A671G02 791A671G02
DSL-416, and DSL-420
DS-206E, DS-416H, DS-420 12.3 2 791A671G01 791A671G01
Emergency Charge Handle Kit 12.4 1 3838A96G02 N/A 3838A96G02 N/A
Includes: Emergency Charge &
Device, Emergency Charge Handle 12.6
and Oscillator Assembly Kit
Manual Charge Handle Kit 12.5 1 N/A 3838A96G01 N/A 3838A96G01
Includes: Manual Charge
Assembly and Manual
Charge Handle and Charging Cams
Oscillator Assembly Kit ❷12.6 1 N/A N/A N/A N/A
Includes: Oscillator Assembly,
and Oscillator Reset Spring
27.21gnirpS gninepO 698B907H01 698B907H01 698B907H01 698B907H01❶
18.21tiK tfahS pirT 1A33567G01 1A33567G01 1A33567G01 1A33567G01
Includes: Trip Shaft Lever,
Trip Shaft, and Trip Shaft
Return Spring
Hold Pawl and Rachet Wheel Kit 12.9 1 1A33579G01 N/A 1A33579G01 N/A
Also order the appropriate Breaker label kit - See Page 22.
❸
❸❸
❸❸
14
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
CONTROL COMPONENTS
Figure 14.1
Spring Charging Motor Kit
Figure 14.2
Anti-Pump Relay
Figure 14.3
Undervoltage Trip Assembly
Figure 14.4
Latch Check Switch
Figure 14.5
Shunt Trip Assembly Figure 14.6
Overcurrent Trip Switch Manual Reset
Figure 14.7
Spring Release Assembly
Figure 14.8
Motor Cut-Off Switch
(Coil not shown)
15
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
CONTROL COMPONENTS
DS/DSL
except
DS-840 DS-840
Fig. Style Style
Description No. Voltage Number Number
Spring 14.1 48 DC 449D431G03 449D431G03
Charging 125 DC 449D431G01 449D431G01
Motor Kit 250 DC 449D431G02 449D431G02
Includes: Motor 120 60HZ 449D431G01 449D431G01
Crank, Roller, 240 60HZ 449D431G02 449D431G02
Connectors,
Mtg. Bracket
and Hardware
Anti-Pump 14.2 48 DC 8293A06G03 8293A06G03
Relay 125 DC 8293A06G04 8293A06G04
250 DC 8293A06G05 8293A06G05
120 60HZ 8293A06G01 8293A06G01
240 60HZ 8293A06G02 8293A06G02
Undervoltage 14.3 120 60HZ 1A33595G01 1A33595G31
Trip Assembly 208 60HZ 1A33595G02 1A33595G32
w/wires❶240 60HZ 1A33595G03 1A33595G33
(Instantaneous) 480 60HZ 1A33595G04 1A33595G34
48 DC 1A33595G05 1A33595G35
125 DC 1A33595G06 1A33595G36
250 DC 1A33595G07 1A33595G37
24 DC 1A33595G08 1A33595G38
115 50HZ 1A33595G09 1A33595G39
208 50HZ 1A33595G10 1A33595G40
230 50HZ 1A33595G11 1A33595G41
400 50HZ 1A33595G12 1A33595G42
415 50HZ 1A33595G13 1A33595G43
480 50HZ 1A33595G14 1A33595G44
Undervoltage 14.3 120 60HZ 1A33595G15 1A33595G45
Trip Assembly 208 60HZ 1A33595G16 1A33595G46
w/wires❶240 60HZ 1A33595G17 1A33595G47
(Time Delay) 480 60HZ 1A33595G18 1A33595G48
48 DC 1A33595G19 1A33595G49
125DC 1A33595G20 1A33595G50
250DC 1A33595G21 1A33595G51
24 DC 1A33595G22 1A33595G52
115 50HZ 1A33595G23 1A33595G53
208 50HZ 1A33595G24 1A33595G54
230 50HZ 1A33595G25 1A33595G55
400 50HZ 1A33595G26 1A33595G56
415 50HZ 1A33595G27 1A33595G57
480 50HZ 1A33595G28 1A33595G58
Latch Check 14.4 All 140D161G01 140D161G01
Switch
❶ Replacement shunt trip, spring release and undervoltage trip are complete assemblies and include mounting hardware and wire
leads (not shown). If adding shunt trip, or spring release to manual breakers; an auxiliary switch (page 16), and wiring guide kit
(page 23) are required. Confirm that secondary contacts exist in the rear of the breaker. All changes or additions on the breaker
should be wired per the standard drawing 508B508 and indicate the change on the breaker nameplate.
❷ The spring release kits include the motor cut-off switch and wiring.
DS/DSL
except
DS-840 DS-840
Fig. Style Style
Description No. Voltage Number Number
Shunt Trip 14.5 24 DC 1A33593G01 1A33593G31
Assembly❶32 DC 1A33593G02 1A33593G32
w/wires 48 DC 1A33593G03 1A33593G33
125 DC 1A33593G04 1A33593G34
250 DC 1A33593G05 1A33593G35
120 60HZ 1A33593G06 1A33593G36
240 60HZ 1A33593G07 1A33593G37
For use 1A33593G08 1A33593G38
with
Capacitor
Trip(125VDC)
Overcurrent 14.6 All 3752A04G01 3752A24G01
Trip Switch
Manual Reset
(2 Cont. w/wires)
Overcurrent 14.6 All 3752A04G02 3752A24G02
Trip Switch
Manual Reset
(3 Cont. w/wires)
Overcurrent 14.6 All 3752A04G03 3752A24G03
Trip Switch
Manual Reset
(4 Cont. w/wires)
Overcurrent 14.6 48 DC 3752A04G04 3752A24G04
Trip Switch 115 AC 3752A04G05 3752A24G05
Electrical Reset 125 DC 3752A04G06 3752A24G06
includes coil 230 AC 3752A04G07 3752A24G07
(2 Cont. w/wires) 250 DC 3752A04G08 3752A24G08
Overcurrent 14.6 48 DC 3752A04G09 3752A24G09
Trip Switch 115 AC 3752A04G10 3752A24G10
Electrical Reset 125 DC 3752A04G11 3752A24G11
includes coil 230 AC 3752A04G12 3752A24G12
(3 Cont. w/wires) 250 DC 3752A04G13 3752A24G13
Spring Release 14.7 48 DC 1A33594G01 1A33594G31
Assembly ❶ ❷ 125 DC 1A33594G02 1A33594G32
w/wires 250 DC 1A33594G03 1A33594G33
120 60HZ 1A33594G04 1A33594G34
240 60HZ 1A33594G05 1A33594G35
Motor Cut-off 14.8 All 567F430G06 567F430G06
Switch
Includes:
Mounting Brkt.
and Insulation
16
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
CONTROL COMPONENTS
Mounting Screw
Top Cover
Auxiliary Switch
End Cover
Figure 16.1
New Auxiliary Switch Assembly Kit (round) - one high
New Auxiliary Switch Assembly Kit (round)❶Style Number
(Includes mounting bracket, switch, covers, and screw)
1 High Assembly Kit 1A33571G01
2 High Assembly Kit 1A33571G02
Additional Auxiliary Switch Assembly w/cover (rectangular)❷
2nd Auxiliary Switch 697B536G08
3rd Auxiliary Switch 697B536G09
Replacement Auxiliary Switches Assembly (rectangular)❸
(Includes: switch, drive link and hardware)
1st Auxiliary Switch (ABAB only) 697B536G04
2nd Auxiliary Switch 697B536G05
3rd Auxiliary Switch 697B536G06
Replacement Auxiliary Switch Only (rectangular)
ABAB Auxiliary Switch 449D622G33
AAAA Auxiliary Switch 449D622G34
BBBB Auxiliary Switch 449D622G35
AAAB Auxiliary Switch 449D622G36
ABBB Auxiliary Switch 449D622G37
A = N.O. B = N.C.
❶ When adding an auxiliary switch, be
sure that the wiring guides are installed.
There are three wiring guides and they are
located as follows: one inside and one
outside on the left side of the breaker, and
one between the right side of the trip unit
and the auxiliary switch. Refer to figures
2.1 and 2.2. for location and to page 23 for
style numbers. Additional secondary
contacts and covers may be required.
Refer to figure 2.3 and page 23 for the style
number.
❷ For adding to breakers with existing
rectangular auxiliary switches.
❸ Used for replacement only of existing
rectangular auxiliary switches.
Contact Greenwood Power Circuit Breaker
Center - Greenwood, SC for these parts.
17
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
AUTOMATIC TRIPPING SYSTEMS
Figure 17.2
Digitrip w/Rating Plug
Digitrip
Figure 17.1
Auxiliary CT Mounting
(for use with Digitrip Mounting)
Auxiliary CT Mounting
Figure Style
rebmuNrebmuNepyT
w/Gnd 17.1 694C740G01
1.71dnG o/w 694C740G02
w/Gnd for DS-632 only 17.1 694C740G05
w/o Gnd for DS-632 only 17.1 694C740G06
Digitrip (Figure 17.2)
Trip Trip Style
Unit Functions Number
500 LI No Longer
500 LSI Available.
500 LS Replace
500 LIG With
500 LSG Digitrip
500 LSIG 510
600 LI No Longer
600 LSI Available.
600 LS Replace
600 LIG With
600 LSG Digitrip
600 LSIG 610
700 LI No Longer
700 LSI Available.
700 LS Replace
700 LIG With
700 LSG Digitrip
700 LSIG 810
800 LI No Longer
800 LSI Available.
800 LS Replace
800 LIG With
800 LSG Digitrip
800 LSIG 810 or 910
510 LI 7829C05G01
510 LSI 7829C05G02
510 LS 7829C05G03
510 LIG 7829C05G04
510 LSG 7829C05G05
510 LSIG 7829C05G06
610 LI 7829C10G01
610 LSI 7829C10G02
610 LS 7829C10G03
610 LIG 7829C10G04
610 LSG 7829C10G05
610 LSIG 7829C10G06
810 LI 7829C08G01
810 LSI 7829C08G02
810 LS 7829C08G03
810 LIG 7829C08G04
810 LSG 7829C08G05
810 LSIG 7829C08G06
910 LI 7829C09G01
910 LSI 7829C09G02
910 LS 7829C09G03
910 LIG 7829C09G04
910 LSG 7829C09G05
910 LSIG 7829C09G06
18
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
Figure 18.3
Direct Trip Actuator (DTA)
For use with Amptector I-A Trip System 6482C55G21
For use with Digitrip Box 6482C55G28
For use with Digitrip Mounting 6482C55G11
AUTOMATIC TRIPPING SYSTEMS
Figure 18.2
Digitrip Mounting
w/ATR and PT Module
Figure 18.1
Digitrip Box
(800 Box shown)
Potential Transformers
(PT Module)
The Digitrip Box (figure 18.1) was used prior to June 1994 and on
breakers identified by style series 6616C _ _ G02. The Digitrip
Mounting (figure 18.2) was used after June 1994 and is identified
by breakers with style series 6616C _ _ G03. This series of
breakers used the Digitrip 500, 600, 700, and 800 trip units. After
August 1994, the Digitrip 510, 610, 810, and 910 trip units were
used and these breakers are identified by style series
6616C _ _ G04.
Power Relay Module(ATR)
Digitrip Box
elytSerugiFfo epyT
rebmuNrebmuNtinU pirT
1.81dnG/w 005 694C501G01
1.81dnG o/w 005 694C501G02
600 w/Gnd and ATR 18.1 694C501G03
600 w/o Gnd and ATR 18.1 694C501G04
700 w/ Gnd, ATR, and PT module 18.1 694C501G05
700 w/o Gnd, w/ATR and PT module 18.1 694C501G06
800 w/ Gnd, ATR, and PT module 18.1 694C501G05
800 w/o Gnd, w/ ATR and PT module 18.1 694C501G06
Digitrip Mounting
elytSerugiFfo epyT
rebmuNrebmuNtinU pirT
2.81dnG/w 015/005 694C735G01
2.81dnG o/w 015/005 694C735G02
2.81dnG/w 016/006 694C735G03
2.81dnG o/w 016/006 694C735G04
700/800/810/910 w/ Gnd,
ATR, and PT module 18.2 694C735G05
700/800/810/910 w/o Gnd
and w/ATR and PT module 18.2 694C735G06
Style Number
For use with Amptector II (Only) 6482C55G02
19
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
AUTOMATIC TRIPPING SYSTEMS
Digitrip Rating Plugs
Digitrip Rating Plugs for 500, 600, 700, 800
Rated Current
elytSrosneStnerruC
InRating Hertz Number
100 200 60 2613D10G01
200 200 60 2613D10G02
200 300 60 2613D10G03
250 300 60 2613D10G04
300 300 60 2613D10G05
200 400 60 2613D10G06
250 400 60 2613D10G07
300 400 60 2613D10G08
400 400 60 2613D10G09
300 600 60 2613D10G10
400 600 60 2613D10G11
600 600 60 2613D10G12
400 800 60 2613D10G13
600 800 60 2613D10G14
800 800 60 2613D10G15
600 1200 60 2613D10G16
800 1200 60 2613D10G17
1000 1200 60 2613D10G18
1200 1200 60 2613D10G19
800 1600 60 2613D10G20
1000 1600 60 2613D10G21
1200 1600 60 2613D10G22
1600 1600 60 2613D10G23
1000 2000 60 2613D10G24
1200 2000 60 2613D10G25
1600 2000 60 2613D10G26
2000 2000 60 2613D10G27
1600 2400 60 2613D10G28
2000 2400 60 2613D10G29
2400 2400 60 2613D10G30
1600 3200 60 2613D10G31
2000 3200 60 2613D10G32
2400 3200 60 2613D10G33
3000 3200 60 2613D10G42
3200 3200 60 2613D10G34
2000 4000 60 2613D10G35
2400 4000 60 2613D10G36
3200 4000 60 2613D10G37
4000 4000 60 2613D10G38
3200 5000 60 2613D10G39❶
4000 5000 60 2613D10G40❶
5000 5000 60 2613D10G41❶
100 200 50 2613D12G01
200 200 50 2613D12G02
200 300 50 2613D12G03
250 300 50 2613D12G04
300 300 50 2613D12G05
200 400 50 2613D12G06
250 400 50 2613D12G07
300 400 50 2613D12G08
400 400 50 2613D12G09
300 600 50 2613D12G10
400 600 50 2613D12G11
600 600 50 2613D12G12
400 800 50 2613D12G13
600 800 50 2613D12G14
800 800 50 2613D12G15
600 1200 50 2613D12G16
800 1200 50 2613D12G17
1000 1200 50 2613D12G18
1200 1200 50 2613D12G19
800 1600 50 2613D12G20
1000 1600 50 2613D12G21
1200 1600 50 2613D12G22
1600 1600 50 2613D12G23
1000 2000 50 2613D12G24
1200 2000 50 2613D12G25
Digitrip Rating Plugs for 500, 600, 700, 800
Rated Current
elytSrosneStnerruC
InRating Hertz Number
1600 2000 50 2613D12G26
2000 2000 50 2613D12G27
1600 2400 50 2613D12G28
2000 2400 50 2613D12G29
2400 2400 50 2613D12G30
1600 3200 50 2613D12G31
2000 3200 50 2613D12G32
2400 3200 50 2613D12G33
3000 3200 50 2613D12G42
3200 3200 50 2613D12G34
2000 4000 50 2613D12G35
2400 4000 50 2613D12G36
3200 4000 50 2613D12G37
4000 4000 50 2613D12G38
3200 5000 50 2613D12G39❶
4000 5000 50 2613D12G40❶
5000 5000 50 2613D12G41❶
Digitrip Rating Plugs for 510, 610, 810, 910
Rated Current
elytSrosneStnerruC
InRating Hertz Number
100 200 50/60 3D86734G01
200 200 50/60 3D86734G02
200 300 50/60 3D86734G03
250 300 50/60 3D86734G04
300 300 50/60 3D86734G05
200 400 50/60 3D86734G06
250 400 50/60 3D86734G07
300 400 50/60 3D86734G08
400 400 50/60 3D86734G09
300 600 50/60 3D86734G10
400 600 50/60 3D86734G11
3D86734G12
400 800 50/60 3D86734G13
3D86734G14
800 800 50/60 3D86734G15
3D86734G16
800 1200 50/60 3D86734G17
1000 1200 50/60 3D86734G18
3D86734G19
800 1600 50/60 3D86734G20
1000 1600 50/60 3D86734G21
3D86734G22
1600 1600 50/60 3D86734G23
1000 2000 50/60 3D86734G24
3D86734G25
1600 2000 50/60 3D86734G26
2000 2000 50/60 3D86734G27
1600 2400 50/60 3D86734G28
2000 2400 50/60 3D86734G29
2400 2400 50/60 3D86734G30
1600 3200 50/60 3D86734G31
2000 3200 50/60 3D86734G32
2400 3200 50/60 3D86734G33
3000 3200 50/60 3D86734G42
3200 3200 50/60 3D86734G34
2000 4000 50/60 3D86734G35
2400 4000 50/60 3D86734G36
3200 4000 50/60 3D86734G37
4000 4000 50/60 3D86734G38
3200 5000 50/60 3D86734G39❶
4000 5000 50/60 3D86734G40❶
5000 5000 50/60 3D86734G41❶
❶ For use with forced air cooled DS-840 only.
600 600 60 Only
600 800 60 Only
600 1200 60 Only
1200 1200 60 Only
1200 1600 60 Only
1200 2000 60 Only
630 800 50 Only 3D86734G44
630 1250 50 Only 3D86734G45
1250 1600 50 Only 3D86734G46
1250 2000 50 Only 3D86734G47
Available as Renewal Part Only.
20
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
AUTOMATIC TRIPPING SYSTEMS
Figure 20.1
DS-206 Sensor w/Spacer
Figure 20.2
DS-632 Sensor
Figure 20.3
DS-840 Sensor
Spacer - DS 206 only (Required 2/Sensor)
Current Sensors
Sensor Ampere Rating Breaker Types Breaker Frame Rating Style Number❶
100 All DS-206, all DS-416, and all DS-420 800 151D995G01
150 All DS-206, all DS-416, and all DS-420 800 151D995G15
200 All DS-206, all DS-416, and all DS-420 800 151D995G02
300 All DS-206, all DS-416, and all DS-420 800 151D995G03
400 All DS-206, all DS-416, and all DS-420 800 151D995G04
600 All DS-206, all DS-416, and all DS-420 800 151D995G06
800 All DS-206, all DS-416, and all DS-420 800 151D995G08
0061024-SD dna ,614-SD llA0021 151D995G12
0061024-SD dna ,614-SD llA0061 151D995G16
0002024-SD0002 151D995G20
0023236-SD0042 151D995G23❷
0023236-SD0042 151D995G24❸
0023236-SD0023 151D995G31❷
0023236-SD0023 151D995G32❸
0004048-SD0023 588C734G02❹
0004048-SD0004 588C734G01
0004058-SD0005 588C734G03❺
DS-206 Spacer Kit (For DS-206 only. Not required for DS-206E, DS-206H or DS-206S) 794A965G01❻
❶ These are replacements for sensors style 794A170G _ _ series, and are for phase or neutral use except as noted.
❷ For neutral use only.
❸ For phase use only.
❹ For DS-840 only.
❺ For use with forced air cooled.
❻ Kit includes 2 spacers.
Refer to Instruction Book 33-790-1, Section 8, Table 4 for application of sensors.
21
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
❶ Includes 3 transformers.
❷ Limiters are mounted on a separate fuse truck.
Refer to Instruction Book 33-790-1, Section 9, Table 5 for application of limiters.
Figure 21.1
DSL-308 Front View
Figure 21.2
weiV raeRsreirrab o/w 614-LSD
No. Required Style
Description Per Breaker Number
Blown Limiter Indicator Ass’y 1 140D777G01
Blown Limiter Indicator Ass’y 1 140D777G03
(For fuse truck)
Isolating Transformer Ass’y 1 591C755G01❶
Isolating Transformer Only 3 795A823H01
Blown Limiter
Indicators
Current
Limiters
Isolating Transformers
CURRENT LIMITING BREAKERS
Drawout Fuse Truck Type Current Limiters
Truck No. Required Amp Style
Type Per Breaker Rating Number
DSL-3200 3 2500 5980C01G01❷
3 3000 5980C01G02❷
3 4000 5980C01G03❷
DSL-4000 3 2500 5980C01G01❷
3 3000 5980C01G02❷
3 4000 5980C01G03❷
3 5000 5980C01G04❷
Current Limiters
Breaker No. Required Amp Style
Type Per Breaker Rating Number
DSL-206 3 150 140D316G01
DSL-206 3 200 140D316G02
DSL-206 3 250 140D316G03
DSL-206 3 300 140D316G04
DSL-206 3 400 140D316G05
DSL-206 3 600 140D316G06
DSL-206 3 800 140D316G07
DSL-206 3 1200 140D316G10
DSL-206 3 1600 140D316G11
DSL-206 3 2000 140D316G12
DSL-416 3 800 151D932G01
DSL-416 3 1000 151D932G02
DSL-416 3 1200 151D932G03
DSL-416 3 1600 151D932G04
DSL-416 3 2000 151D932G05
DSL-416 3 2500 151D932G09
DSL-416 3 3000 151D932G10
DSL-420 3 3000 151D932G10
L
22
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
ACCESSORIES and OTHER PARTS
Figure 22.1
Replacement Nameplate (DS-416 Shown)
*
Figure 22.2
DS Breaker Label Kit
Style Number 8187A84G01
Figure 22.3
DSL Breaker Label Kit
Style Number 3831A07G01
* Silver polyester nameplates (original may have been metal). Metal nameplates were discontinued in 1997.
❶ Each kit includes 84 fasteners in various sizes and quantities of the types shown in Figure 22.4.
Figure 22.4
Fastener Kit
Style Number 3586A86G01 ❶
Retaining Ring Std X Washer
Truarc Ring 'E' Ring
23
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
DS small frame, draw out
DS small frame, fixed
DS-632 draw out
DS-632 fixed
DS-840 draw out 1A33541G45
DS-840 fixed 1A33541G46
DSL small frame 1A33541G47
DSL-420 1A33541G48
DS-3200 fuse truck 1A33541G49
DS-4000 fuse truck 1A33541G50
ACCESSORIES and OTHER PARTS
❶ Customer is to provide the following original information: GO, P.O., Item, FN and Option numbers.
❷ Includes escutcheon & rating lable.
* Silver polyester nameplates (original may have been metal), Metal nameplates were discontinued in 1997.
Figure Style
rebmuNnoitacilppAesUrebmuNnoitpircseD
Replacement Nameplate 22.1 Used to replace the nameplates on the DS Dummy 9194D95H61 ❶
*tuowarD SDrekaerb eht fo tnorf 9194D95H63 ❶
DSL 9194D95H64 ❶
Fuse Truck 9194D95H65 ❶
DS Fixed 9194D95H67 ❶
Secondary Disconnect 2.3 For supplying control power All Breakers 591C498G06
Contact
Secondary Disconnect 2.3 Covers top of secondary contacts All Breakers 503B569H01
Contact Cover
Secondary Disconnect 2.3 For replacing secondary dicsonnect mounting All Breakers 591C498G07
Mounting Frame with frame, or for adding to breaker originally
8 point contact block supplied without secondary contacts
Breaker Front 2.1 Covers Front of Breaker 1A33541G41
Covers ❶ ❷ 1A33541G42
1A33541G43
1A33541G44
Breaker Roller Kit 2.3 To roll the breaker in and out of the housing All Breakers 1A33578G01
(double edge type) (Set of four)
and Retaining Rings
048-SD tpecxe SD llAgniriw rof sediuG1
2
.
.
2
2
tiK ediuG gniriW 1A33588G01
DS-840 151D418G01
All DSL Breakers 1A33589G01
24
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
RECOMMENDED SPARE PARTS FOR STOCK
The quantities listed are recommended for 5 breakers of the same rating. Items 8 -10 are only required for electrically operated breakers.
The reference page number contains the complete styles of the required parts. Where needed, fill in or complete the style numbers for
your application and forward to your local Eaton sales representative.
Reference
Page Style
Item Qty rebmuNrebmuNnoitpircseD
7-4ylbmessA tinU eloP11
2 1 Main Disconnect Contact Assembly Kit 10 1A33570G_ _
31tiK tfahS pirT13 1A33576G01
81)ATD( rotautcA pirT tceriD14 6482C55G _ _
31gnirpS gninepO15 698B907H01
22tiK renetsaF16 3586A86G01
32tcatnoC tcennocsiD yradnoceS17 591C498G06
51ylbmessA pirT tnuhS18 1A33593G _ _
51ylbmessA esaeleR gnirpS19 1A33594G _ _
51yaleR pmuP-itnA101 8293A06G _ _
51tiK rotoM egrahC gnirpS111 449D431G0 _
25
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
Notes:
26
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
Notes:
27
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
EATON CORPORATION www.eaton.com
Notes:
Renewal Parts Data RP.22B.01.T.E
Effective November 2010
Eaton DS and DSL Low Voltage Power
Circuit Breaker Renewal Parts
Eaton Corporation
Electrical Group
1000 Cherrington Parkway
Moon Township, PA 15108
United States
877-ETN-CARE (877-386-2273)
Eaton.com
© 2010 Eaton Corporation
All Rights Reserved
Printed in USA
Publication No. RP.22B.01.T.E / TBG000440
November 2010
PowerChain Management is a registered
trademark of Eaton Corporation.
All other trademarks are property of their
respective owners.
The sale of the product shown in this literature is subject to the
terms and conditions outlined in appropriate Eaton selling policies
or other contractual agreement between the parties. This literature
is not intended to and does not enlarge or add to any such contract.
The sole source governing the rights and remedies of any purchaser
of this equipment is the contract between the purchaser and Eaton.
NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR
MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE
OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING
THE INFORMATION, RECOMMENDATIONS, AND DESCRIPTIONS
CONTAINED HEREIN. In no event will Eaton be responsible to the
purchaser or user in contract, in tort (including negligence), strict
liability or otherwise for any special, indirect, incidental or conse-
quential damage or loss whatsoever, including but not limited to
damage or loss of use of equipment, plant or power system, cost
of capital, loss of power, additional expenses in the use of existing
power facilities, or claims against the purchaser or user by its cus-
tomers resulting from the use of the information, recommendations
and description contained herein.

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