Altivar_61_ATV61HD45N4
2016-07-04
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The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein.
This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications.
It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof.
Neither Schneider Electric Industries SAS nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein.
Mar 9, 2013
1
Product data sheet
Characteristics
ATV61HD45N4
variable speed drive ATV61 - 45kW 60HP -
380...480V - IP20
Main
Range of product Altivar 61
Product or component
type
Variable speed drive
Product specific appli-
cation
Pumping and ventilation machine
Component name ATV61
Motor power kW 45 kW 3 phases at 380...480 V
Motor power hp 60 hp 3 phases at 380...480 V
Power supply voltage 380...480 V (- 15...10 %)
Supply number of
phases
3 phases
Line current 85 A for 480 V 3 phases 45 kW / 60 hp
104 A for 380 V 3 phases 45 kW / 60 hp
EMC filter Level 3 EMC filter
Assembly style With heat sink
Apparent power 68.5 kVA for 380 V 3 phases 45 kW / 60 hp
Maximum prospective
line Isc
22 kA 3 phases
Maximum transient cur-
rent
112.8 A for 60 s 3 phases
Nominal switching fre-
quency
12 kHz
Switching frequency 12...16 kHz with derating factor
1...16 kHz adjustable
Asynchronous motor
control
Voltage/Frequency ratio, 2 points
Voltage/Frequency ratio, 5 points
Flux vector control without sensor, standard
Voltage/Frequency ratio - Energy Saving, quadratic
U/f
Synchronous motor
control profile
Vector control without sensor, standard
Communication port
protocol
CANopen
Modbus
Type of polarization No impedance for Modbus
Option card Profibus DP V1 communication card
Profibus DP communication card
Multi-pump card
Modbus/Uni-Telway communication card
Modbus TCP communication card
Modbus Plus communication card
METASYS N2 communication card
LonWorks communication card
Interbus-S communication card
I/O extension card
Fipio communication card
Ethernet/IP communication card
DeviceNet communication card
Controller inside programmable card
CC-Link communication card
BACnet communication card
APOGEE FLN communication card
2
Complementary
Product destination Asynchronous motors
Synchronous motors
Power supply voltage limits 323...528 V
Power supply frequency 50...60 Hz (- 5...5 %)
Power supply frequency limits 47.5...63 Hz
Continuous output current 94 A at 12 kHz, 380 V 3 phases
77 A at 12 kHz, 460 V 3 phases
Speed drive output frequency 0.1...500 Hz
Speed range 1...100 in open-loop mode, without speed feedback
Speed accuracy +/- 10 % of nominal slip for 0.2 Tn to Tn torque variation without speed feedback
Torque accuracy +/- 15 % in open-loop mode, without speed feedback
Transient overtorque 130 % of nominal motor torque, +/- 10 % for 60 s
Braking torque 30 % without braking resistor
<= 125 % with braking resistor
Regulation loop Frequency PI regulator
Motor slip compensation Adjustable
Automatic whatever the load
Can be suppressed
Not available in voltage/frequency ratio (2 or 5 points)
Diagnostic 1 LED red presence of drive voltage
Output voltage <= power supply voltage
Electrical isolation Between power and control terminals
Type of cable for mounting in an enclosure Without mounting kit: 1-strand IEC cable at 45 °C, copper 90 °C XLPE/EPR
Without mounting kit: 1-strand IEC cable at 45 °C, copper 70 °C PVC
With UL Type 1 kit: 3-strand UL 508 cable at 40 °C, copper 75 °C PVC
With an IP21 or an IP31 kit: 3-strand IEC cable at 40 °C, copper 70 °C PVC
Electrical connection L1/R, L2/S, L3/T, U/T1, V/T2, W/T3, PC/-, PO, PA/+, PA, PB terminal 150 mm² /
300 kcmil
AI1-/AI1+, AI2, AO1, R1A, R1B, R1C, R2A, R2B, LI1...LI6, PWR terminal 2.5
mm² / AWG 14
Tightening torque L1/R, L2/S, L3/T, U/T1, V/T2, W/T3, PC/-, PO, PA/+, PA, PB 41 N.m / 360 lb.in
AI1-/AI1+, AI2, AO1, R1A, R1B, R1C, R2A, R2B, LI1...LI6, PWR 0.6 N.m
Supply Internal supply 24 V DC (21...27 V), <= 200 mA for overload and short-circuit pro-
tection
Internal supply for reference potentiometer (1 to 10 kOhm) 10.5 V DC +/- 5 %, <=
10 mA for overload and short-circuit protection
External supply 24 V DC (19...30 V), 30 W
Analogue input number 2
Analogue input type AI2 software-configurable voltage 0...10 V DC, input voltage 24 V max,
impedance 30000 Ohm, resolution 11 bits
AI2 software-configurable current 0...20 mA, impedance 242 Ohm, resolution 11
bits
AI1-/Al1+ bipolar differential voltage +/- 10 V DC, input voltage 24 V max, resolu-
tion 11 bits + sign
Sampling time Discrete input LI6 (if configured as logic input)2 ms, +/- 0.5 ms
Discrete input LI1...LI5 2 ms, +/- 0.5 ms
Analog output AO1 2 ms, +/- 0.5 ms
Analog input Al2 2 ms, +/- 0.5 ms
Analog input AI1-/Al1+ 2 ms, +/- 0.5 ms
Absolute accuracy precision AO1 +/- 1 % for a temperature variation 60 °C
AI2 +/- 0.6 % for a temperature variation 60 °C
AI1-/Al1+ +/- 0.6 % for a temperature variation 60 °C
Linearity error AO1 +/- 0.2 %
AI2 +/- 0.15 % of maximum value
AI1-/Al1+ +/- 0.15 % of maximum value
Analogue output number 1
Analogue output type AO1 software-configurable logic output 10 V, <= 20 mA
AO1 software-configurable voltage, analogue output range 0...10 V DC,
impedance 470 Ohm, resolution 10 bits
AO1 software-configurable current, analogue output range 0...20 mA, impedance
500 Ohm, resolution 10 bits
Discrete output number 2
Discrete output type R2A, R2B configurable relay logic NO, electrical durability 100000 cycles
R1A, R1B, R1C configurable relay logic NO/NC, electrical durability 100000 cy-
cles
3
Maximum response time R2A, R2B <= 7 ms, tolerance +/- 0.5 ms
R1A, R1B, R1C <= 7 ms, tolerance +/- 0.5 ms
<= 100 ms in STO (Safe Torque Off)
Minimum switching current Configurable relay logic 3 mA at 24 V DC
Maximum switching current R1, R2 on resistive load, 5 A at 30 V DC, cos phi = 1, L/R = 0 ms
R1, R2 on resistive load, 5 A at 250 V AC, cos phi = 1, L/R = 0 ms
R1, R2 on inductive load, 2 A at 30 V DC, cos phi = 0.4, L/R = 7 ms
R1, R2 on inductive load, 2 A at 250 V AC, cos phi = 0.4, L/R = 7 ms
Discrete input number 7
Discrete input type PWR safety input 24 V DC, voltage limits <= 30 V, impedance 1500 Ohm
LI6 switch-configurable PTC probe 0...6, impedance 1500 Ohm
LI6 switch-configurable 24 V DC, voltage limits <= 30 V, with level 1 PLC,
impedance 3500 Ohm
LI1...LI5 programmable 24 V DC, voltage limits <= 30 V, with level 1 PLC,
impedance 3500 Ohm
Discrete input logic LI6 (if configured as logic input)positive logic (source), < 5 V (state 0), > 11 V
(state 1)
LI6 (if configured as logic input)negative logic (sink), > 16 V (state 0), < 10 V
(state 1)
LI1...LI5 positive logic (source), < 5 V (state 0), > 11 V (state 1)
LI1...LI5 negative logic (sink), > 16 V (state 0), < 10 V (state 1)
Acceleration and deceleration ramps Automatic adaptation of ramp if braking capacity exceeded, by using resistor
Linear adjustable separately from 0.01 to 9000 s
S, U or customized
Braking to standstill By DC injection
Protection type Motor thermal protection
Motor power removal
Motor motor phase break
Drive thermal protection
Drive short-circuit between motor phases
Drive power removal
Drive overvoltages on the DC bus
Drive overheating protection
Drive overcurrent between output phases and earth
Drive line supply undervoltage
Drive line supply overvoltage
Drive input phase breaks
Drive break on the control circuit
Drive against input phase loss
Drive against exceeding limit speed
Insulation resistance > 1 mOhm at 500 V DC for 1 minute to earth
Frequency resolution Display unit 0.1 Hz
Analog input 0.024/50 Hz
Type of connector Male SUB-D 9 on RJ45 for CANopen
1 RJ45 for Modbus on terminal
1 RJ45 for Modbus on front face
Physical interface 2-wire RS 485 for Modbus
Transmission frame RTU for Modbus
Transmission rate 9600 bps, 19200 bps for Modbus on front face
4800 bps, 9600 bps, 19200 bps, 38.4 Kbps for Modbus on terminal
20 kbps, 50 kbps, 125 kbps, 250 kbps, 500 kbps, 1 Mbps for CANopen
Data format 8 bits, odd even or no configurable parity for Modbus on terminal
8 bits, 1 stop, even parity for Modbus on front face
Number of addresses 1...247 for Modbus
1...127 for CANopen
Method of access Slave for CANopen
Marking CE
Operating position Vertical +/- 10 degree
Product weight 44 kg
Width 320 mm
Height 630 mm
Depth 290 mm
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Environment
Noise level 63.7 dB conforming to 86/188/EEC
Dielectric strength 5092 V DC between control and power terminals
3535 V DC between earth and power terminals
Electromagnetic compatibility Voltage dips and interruptions immunity test conforming to IEC 61000-4-11
Radiated radio-frequency electromagnetic field immunity test conforming to IEC
61000-4-3 level 3
Electrostatic discharge immunity test conforming to IEC 61000-4-2 level 3
Electrical fast transient/burst immunity test conforming to IEC 61000-4-4 level 4
Conducted radio-frequency immunity test conforming to IEC 61000-4-6 level 3
Standards EN 55011 class A group 2
EN 61800-3 environments 1 category C3
EN 61800-3 environments 2 category C3
EN/IEC 61800-3
EN/IEC 61800-5-1
IEC 60721-3-3 class 3C1
IEC 60721-3-3 class 3S2
UL Type 1
Product certifications CSA
C-Tick
DNV
GOST
NOM 117
UL
Pollution degree 3 conforming to UL 840
3 conforming to EN/IEC 61800-5-1
Degree of proctection IP54 on lower part conforming to EN/IEC 61800-5-1
IP54 on lower part conforming to EN/IEC 60529
IP41 on upper part conforming to EN/IEC 61800-5-1
IP41 on upper part conforming to EN/IEC 60529
IP21 conforming to EN/IEC 61800-5-1
IP21 conforming to EN/IEC 60529
IP20 on upper part without blanking plate on cover conforming to EN/IEC
61800-5-1
IP20 on upper part without blanking plate on cover conforming to EN/IEC 60529
Vibration resistance 1.5 mm peak to peak (f = 3...13 Hz) conforming to EN/IEC 60068-2-6
1 gn (f = 13...200 Hz) conforming to EN/IEC 60068-2-6
Shock resistance 15 gn for 11 ms conforming to EN/IEC 60068-2-27
Relative humidity 5...95 % without dripping water conforming to IEC 60068-2-3
5...95 % without condensation conforming to IEC 60068-2-3
Ambient air temperature for operation 50...60 °C with derating factor
-10...50 °C without derating
Ambient air temperature for storage -25...70 °C
Operating altitude 1000...3000 m with current derating 1 % per 100 m
<= 1000 m without derating
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Product data sheet
Dimensions Drawings
ATV61HD45N4
UL Type 1/IP 20 Drives
Dimensions without Option Card
Dimensions with 1 Option Card (1)
(1) Option cards: I/O extension cards, communication cards or "Controller Inside” programmable card.
Dimensions with 2 Option Cards (1)
(1) Option cards: I/O extension cards, communication cards or "Controller Inside” programmable card.
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Product data sheet
Mounting and Clearance
ATV61HD45N4
Mounting Recommendations
Depending on the conditions in which the drive is to be used, its installation will require certain precautions and the use of appropriate
accessories.
Install the unit vertically:
● Avoid placing it close to heating elements
● Leave sufficient free space to ensure that the air required for cooling purposes can circulate from the bottom to the top of the unit.
Clearance
Mounting Types
Type A Mounting
Type B Mounting
Type C Mounting
By removing the protective blanking cover from the top of the drive, the degree of protection for the drive becomes IP 20.
The protective blanking cover may vary according to the drive model (refer to the user guide).
Specific Recommendations for Mounting the Drive in an Enclosure
Ventilation
To ensure proper air circulation in the drive:
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● Fit ventilation grilles.
● Ensure that there is sufficient ventilation. If there is not, install a forced ventilation unit with a filter. The openings and/or fans must
provide a flow rate at least equal to that of the drive fans (refer to the product characteristics).
● Use special filters with IP 54 protection.
● Remove the blanking cover from the top of the drive.
Dust and Damp Proof Metal Enclosure (IP 54)
The drive must be mounted in a dust and damp proof enclosure in certain environmental conditions: dust, corrosive gases, high humidity with
risk of condensation and dripping water, splashing liquid, etc.
This enables the drive to be used in an enclosure where the maximum internal temperature reaches 50°C.
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Product data sheet
Connections and Schema
ATV61HD45N4
Wiring Diagram Conforming to Standards EN 954-1 Category 1, IEC/EN 61508 Capacity SIL1, in Stopping
Category 0 According to IEC/EN 60204-1
Three-Phase Power Supply with Upstream Breaking via Contactor
A1 ATV61 drive
KM1 Contactor
L1 DC choke
Q1 Circuit-breaker
Q2 GV2 L rated at twice the nominal primary current of T1
Q3 GB2CB05
S1,
S2
XB4B or XB5A pushbuttons
T1 100 VA transformer 220 V secondary
(1) Line choke (three-phase); mandatory for ATV61HC11Y…HC80Y drives (except when a special transformer is used (12-pulse)).
(2) For ATV61HC50N4, ATV61HC63N4 and ATV61HC50Y…HC80Y drives, refer to the power terminal connections diagram.
(3) Fault relay contacts. Used for remote signalling of the drive status.
(4) Connection of the common for the logic inputs depends on the positioning of the SW1 switch. The above diagram shows the internal
power supply switched to the “source” position (for other connection types, refer to the user guide).
(5) There is no PO terminal on ATV61HC11Y…HC80Y drives.
(6) Optional DC choke for ATV61H•••M3, ATV61HD11M3X…HD45M3X and ATV61H075N4…HD75N4 drives. Connected in place of the
strap between the PO and PA/+ terminals. For ATV61HD55M3X…HD90M3X, ATV61HD90N4…HC63N4 drives, the choke is supplied
with the drive; the customer is responsible for connecting it. For ATV61W•••N4 and ATV61W•••N4C drives, the DC choke is integrated.
(7) Software-configurable current (0…20 mA) or voltage (0…10 V) analog input.
(8) Reference potentiometer.
All terminals are located at the bottom of the drive. Fit interference suppressors on all inductive circuits near the drive or connected on the
same circuit, such as relays, contactors, solenoid valves, fluorescent lighting, etc.
Wiring Diagram Conforming to Standards EN 954-1 Category 1, IEC/EN 61508 Capacity SIL1, in Stopping
Category 0 According to IEC/EN 60204-1
9
Three-Phase Power Supply with Downstream Breaking via Switch Disconnector
A1 ATV61 drive
L1 DC choke
Q1 Circuit-breaker
Q2 Switch disconnector (Vario)
(1) Line choke (three-phase), mandatory for ATV61HC11Y…HC80Y drives (except when a special transformer is used (12-pulse)).
(2) For ATV61HC50N4, ATV61HC63N4 and ATV61HC50Y…HC80Y drives, refer to the power terminal connections diagram.
(3) Fault relay contacts. Used for remote signalling of the drive status.
(4) Connection of the common for the logic inputs depends on the positioning of the SW1 switch. The above diagram shows the internal
power supply switched to the “source” position (for other connection types, refer to the user guide).
(5) There is no PO terminal on ATV61HC11Y…HC80Y drives.
(6) Optional DC choke for ATV61H•••M3, ATV61HD11M3X…HD45M3X and ATV61H075N4…HD75N4 drives. Connected in place of the
strap between the PO and PA/+ terminals. For ATV61HD55M3X…HD90M3X, ATV61HD90N4…HC63N4 drives, the choke is supplied
with the drive; the customer is responsible for connecting it. For ATV61W•••N4 and ATV61W•••N4C drives, the DC choke is integrated.
(7) Software-configurable current (0…20mA) or voltage (0…10V) analog input.
(8) Reference potentiometer.
All terminals are located at the bottom of the drive. Fit interference suppressors on all inductive circuits near the drive or connected on the
same circuit, such as relays, contactors, solenoid valves, fluorescent lighting, etc.
Wiring Diagram Conforming to Standards EN 954-1 Category 3, IEC/EN 61508 Capacity SIL2, in Stopping
Category 0 According to IEC/EN 60204-1
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Three-Phase Power Supply, Low Inertia Machine, Vertical Movement
A1 ATV61 drive
A2 Preventa XPS AC safety module for monitoring emergency stops and switches. One safety module can manage the “Power Removal”
function for several drives on the same machine. In this case, each drive must connect its PWR terminal to its + 24V via the safety
contacts on the XPSAC module. These contacts are independent for each drive.
F1 Fuse
L1 DC choke
Q1 Circuit-breaker
S1 Emergency stop button with 2 contacts
S2 XB4 B or XB5 A pushbutton
(1) Power supply: 24Vdc or Vac, 115Vac, 230Vac.
(2) S2: resets XPS AC module on power-up or after an emergency stop. ESC can be used to set external starting conditions.
(3) Requests freewheel stopping of the movement and activates the “Power Removal” safety function.
(4) Line choke (three-phase), mandatory for and ATV61HC11Y…HC80Y drives (except when a special transformer is used (12-pulse)).
(5) The logic output can be used to signal that the machine is in a safe stop state.
(6) For ATV61HC50N4, ATV61HC63N4 and ATV61HC50Y…HC80Y drives, refer to the power terminal connections diagram.
(7) Fault relay contacts. Used for remote signalling of the drive status.
(8) Connection of the common for the logic inputs depends on the positioning of the SW1 switch. The above diagram shows the internal
power supply switched to the “source” position (for other connection types, refer to the user guide).
(9) Standardized coaxial cable, type RG174/U according to MIL-C17 or KX3B according to NFC93-550, external diameter
2.54mm /0.09in., maximum length 15m / 49.21ft. The cable shielding must be earthed.
(10) There is no PO terminal on ATV61HC11Y…HC80Y drives.
(11) Optional DC choke for ATV61H•••M3, ATV61HD11M3X…HD45M3X and ATV61H075N4…HD75N4 drives. Connected in place of the
strap between the PO and PA/+ terminals. For ATV61HD55M3X…HD90M3X, ATV61HD90N4…HC63N4 drives, the choke is supplied
with the drive; the customer is responsible for connecting it. For ATV61W•••N4 and ATV61W•••N4C drives, the DC choke is integrated.
(12) Software-configurable current (0…20mA) or voltage (0…10V) analog input.
(13) Reference potentiometer.
All terminals are located at the bottom of the drive. Fit interference suppressors on all inductive circuits near the drive or connected on the
same circuit, such as relays, contactors, solenoid valves, fluorescent lighting, etc.
Wiring Diagram Conforming to Standards EN 954-1 Category 3, IEC/EN 61508 Capacity SIL2, in Stopping
Category 1 According to IEC/EN 60204-1
11
Three-Phase Power Supply, High Inertia Machine
A1 ATV61 drive
A2
(5)
Preventa XPS ATE safety module for monitoring emergency stops and switches. One safety module can manage the "Power Removal”
safety function for several drives on the same machine. In this case the time delay must be adjusted on the drive controlling the motor
that requires the longest stopping time. In addition, each drive must connect its PWR terminal to its + 24V via the safety contacts on
the XPS ATE module. These contacts are independent for each drive.
F1 Fuse
L1 DC choke
Q1 Circuit-breaker
S1 Emergency stop button with 2 contacts
S2 XB4B or XB5A pushbutton
(1) Power supply: 24Vdc or Vac, 115Vac, 230Vac.
(2) Requests controlled stopping of the movement and activates the “Power Removal” safety function.
(3) Line choke (three-phase), mandatory for ATV61HC11Y…HC80Y drives (except when a special transformer is used (12-pulse)).
(4) S2: resets XPSATE module on power-up or after an emergency stop. ESC can be used to set external starting conditions.
(5) The logic output can be used to signal that the machine is in a safe state.
(6) For stopping times requiring more than 30 seconds in category 1, use a Preventa XPS AV safety module which can provide a
maximum time delay of 300 seconds.
(7) For ATV61HC50N4, ATV61HC63N4 and ATV61HC50Y…HC80Y drives, refer to the power terminal connections diagram.
(8) Fault relay contacts. Used for remote signalling of the drive status.
(9) Connection of the common for the logic inputs depends on the positioning of the SW1 switch. The above diagram shows the internal
power supply switched to the “source” position (for other connection types, refer to the user guide).
(10) Standardized coaxial cable, type RG174/U according to MIL-C17 or KX3B according to NFC93-550, external diameter
2.54mm/0.09in., maximum length 15m/49.21ft. The cable shielding must be earthed.
(11) Logic inputs LI1 and LI2 must be assigned to the direction of rotation: LI1 in the forward direction and LI2 in the reverse direction.
(12) There is no PO terminal on ATV61HC11Y…HC80Y drives.
(13) Optional DC choke for ATV61H•••M3, ATV61HD11M3X…HD45M3X and ATV61H075N4…HD75N4 drives. Connected in place of the
strap between the PO and PA/+ terminals. For ATV61HD55M3X…HD90M3X, ATV61HD90N4…HC63N4 drives, the choke is supplied
with the drive; the customer is responsible for connecting it. For ATV61W•••N4 and ATV61W•••N4C drives, the DC choke is integrated.
(14) Software-configurable current (0…20 mA) or voltage (0…10 V) analog input.
(15) Reference potentiometer.
All terminals are located at the bottom of the drive. Fit interference suppressors on all inductive circuits near the drive or connected on the
same circuit, such as relays, contactors, solenoid valves, fluorescent lighting, etc.
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Product data sheet
Performance Curves
ATV61HD45N4
Derating Curves
The derating curves for the drive nominal current (In) depend on the temperature, the switching frequency and the mounting type (A, B or C).
For intermediate temperatures (e.g. 55°C), interpolate between 2 curves.
X Switching frequency
Above 50ºC, the drive should be fitted with a control card fan kit.
