1000399165 Catalog
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2016-07-04
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Page Count: 88
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
thermOweld®
The Contractors Choice
3
The Contractors Choice
thermOweld®
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
TABLE OF CONTENTS
THE thermOweld® PROCESS ............................................................................................................................................................................4
MAKING A thermOweld® CONNECTION .....................................................................................................................................................5
GROUNDING..........................................................................................................................................................................................................6
TECHNICAL INFORMATION ..........................................................................................................................................................................7-8
HOW TO ORDER thermOweld® MOLDS .......................................................................................................................................................9
SELECTOR CHART ...................................................................................................... ............................................................................... 10-11
WELD METAL .......................................................................................................................................................................................................12
CABLE TO CABLE MOLDS .......................................................................................................................................................................1318
CABLE TO GROUND ROD MOLDS .......................................................................................................................................................1923
SINGLE SHOT MOLDS CR1, CR2, CR24 & CR25 .............................................................................................................................24
ROD TO ROD MOLDS ......................................................................................................................................................................................25
ROD TO STEEL MOLDS ....................................................................................................................................................................................25
CABLE TO STEEL OR CAST IRON MOLDS ..........................................................................................................................................2631
CABLE TO LUG OR BUS BAR MOLDS ..................................................................................................................................................3238
BUS BAR TO BUS BAR MOLDS ..............................................................................................................................................................3941
BUS BAR TO STEEL MOLDS ....................................................................................................................................................................4243
CABLE TO REBAR MOLDS .......................................................................................................................................................................4448
COPPER LUGS ...............................................................................................................................................................................................49-50
GROUND PLATES ........................................................................................................................................................................................51-53
AIRCRAFT GROUNDING RECEPTACLES ...............................................................................................................................................54-55
HANDLE CLAMPS........................................................................................................................................................................................56-57
ACCESSORIES ...............................................................................................................................................................................................58-60
GROUND BAR HOLE PATTERNS...................................................................................................................................................................61
GROUND BARS...................................................................................................................................................................................................62
STANDOFF INSULATORS - RED......................................................................................................................................................................63
COPPER GROUND PLATES..............................................................................................................................................................................64
VERTICAL ENHANCED GROUND ROD KITS...............................................................................................................................................65
HORIZONTAL L-SHAPED ENHANCED GROUND ROD KITS..................................................................................................................66
CONTACT GM......................................................................................................................................................................................................67
HEAVY DUTY ACCESS WELLS.........................................................................................................................................................................68
SRG GRID...............................................................................................................................................................................................................69
CABLE TO FLOOR PEDESTALS........................................................................................................................................................................70
SRG CONNECTIONS..........................................................................................................................................................................................70
CABLE TO SRG CONNECTIONS......................................................................................................................................................................70
CABLE TO VERTICAL STEEL CONNECTIONS..............................................................................................................................................71
CABLE TO LUG CONNECTIONS......................................................................................................................................................................71
LOW IMPEDENCE RISERS.................................................................................................................................................................................72
LOW EMISSIONS SYSTEM................................................................................................................................................................................72
ROUND WIRE SIGNAL REFRENCE GRID......................................................................................................................................................73
GROUND PEDESTAL CLAMPS..................................................................................................................................................................73-74
COMPUTER ROOM GROUNDING CLAMPS................................................................................................................................................74
UL LISTED PREFABRICATED COPPER GROUND MESH..........................................................................................................................75
PIPE CLAMPS.......................................................................................................................................................................................................76
UNIVERSAL PIPE CLAMPS...............................................................................................................................................................................77
FENCE CLAMP ASSEMBLIES...........................................................................................................................................................................78
FENCE FABRIC GROUND CLAMPS................................................................................................................................................................79
FLEXIBLE GATE JUMPERS................................................................................................................................................................................80
FENCE GATE ASSEMBLIES EXOTHERMICALLY WELDED.................................................................................................................81-82
FENCE GATE ASSEMBLIES COMPRESSION LUGS....................................................................................................................................83
TROUBLE SHOOTING TIPS........................................................................................................................................................................84-85
Founded in 1958, with locations in Tulsa and Broken Arrow, Oklahoma.
thermOweld
®
is part of the Quality Brands of Continental Industries.
4
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thermOweld®
The thermOweld® connection process is a simple,
ecient method of welding copper to copper or
copper to steel. One advantage is that NO outside
power is required when using the thermOweld®
exothermic process. The thermOweld® process uses
high temperature reaction of powdered copper
oxide and aluminum. The reaction takes place in
a semi-permanent graphite mold. These molds
should last for approximately fty or more welds if
proper care is given. The reaction takes place very
rapidly, therefore the total amount of heat applied
to the conductors or surfaces is considerably less
than that of brazing or soldering. This is important
to remember when welding to insulated cable or
thin wall pipe.
This system is very eld friendly, since it is light and
portable and requires no outside power source. It
requires very little time or skill to obtain an ecient,
maintenance free connection when using the
thermOweld® process.
For more information visit our website @
www.thermOweld.com
The thermOweld® process has been used to weld
materials other than copper for electrical purposes.
Materials welded include:
Stainless Steel Columbium Brass
Copperweld® Plain Steel Bronze
Nichrome V Everdur® Niobium
Galvanized Steel Kama Chromax
Silicon Bronze Steel Rail Cast Iron
Copper Clad Steel Cor-Ten® Monel
When welding to galvanized steel it is
recommended to resurface exposed bare steel.
The thermOweld® connection is a molecular
weld. The weld has the same melting point as
copper. This factor along with the increased
cross sectional area of the connection and the
following insure:
thermOweld® connections1.
are not aected
by a high current surge. Tests have shown
that the electrical conductor will melt
before the thermOweld® connection, when
subjected to high short circuit current.
Consult IEEE Standard 837.
thermOweld® connections2.
will not loosen or
corrode at the point of weld. There are no
contact surfaces or mechanical pressures
involved.
thermOweld® connections3.
have a current-
carrying capacity equal to or greater than
that of the conductors.
e thermOweld® Process
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Making a thermOweld® Connection
×
Position cleaned conductors in
mold after making sure mold is
dry, by pre-heating or making a
test joint.
Ø
Place metal disc in bottom of
mold crucible.
×
Dump powder into crucible,
being careful not to loosen all
the starting powder.
Ø
Close lid and place a small
amount of starting powder in
the ignition pocket.
×
Ignite the starting powder with
the Flint Ignitor.
Ø
Remove weld and clean mold
before making next connection.
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thermOweld®
Soil Resistivity and Ground Resistance
What aects soil conductivity?
•Basic Soil Material
•Soil Moisture
•Ion-Producing Material
(Soluble electrolytic material)
•Temperature
Some of the Approved Methods of Grounding
•Metallic Water Pipe
•Metal Frame of Building
•Ground Ring
•Concrete Encased Electrode
•Ground Rod and Pipe Electrodes
Why We Bond?
Denition: NEC Article 100 and Section 250-70
dene bonding as the permanent joining of
metallic parts to form an electrically conductive
path which will assure electrical continuity and
the capacity to conduct safely any current that is
likely to be imposed.
Grounding
Why We Ground?
Grounding systems have three main purposes:
• Safety
º To provide a safe path for the dissipation
of surge currents due to lightning or
accidental contact with higher voltage
system.
• Lightning Protection
º To provide a path for the dissipation of
electrostatic discharge currents.
• Zero Volt Reference
º To provide zero-volt reference for the
supplied power source to the premises
wiring system.
What is a Ground?
From the NEC-
• A conducting connection, whether
intentional or accidental, between an
electrical circuit or equipment and the
earth, or to some conducting body that
serves in place of earth.
(Note:) It is used for establishing and
maintaining the potential of the earth (or of
the conducting body) or approximately that
potential, on conductors connected to it, and
for conducting ground currents to and from
earth (or the conducting body).
Why Use
thermOweld®
The
thermOweld®
Ultimate Connection creates a permanent, homogeneous, and molecular bond
that cannot loosen or corrode, and will carry more current that the conductor.
The
thermOweld®
connections are solid molecular bonds, they do not loosen or corrode over the
lifetime of the connection. The same cannot be said about other methods; such as brazing, crimp, split
bolt, or compression type connections.
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Technical Information
CONDUCTOR IDENTIFICATION
Bare Class A, B, and C, Concentric Conductor
Based on A.S.T.M. Standard Specications
Size A.W.G. Size in
Circular Mils
Conductor
Diameter
Number of wires
7 19 37 61 91
1000 1,000,000 1.152” .1644* .1280 .1048
800 800,000 1.031” .1470* .1145 .0938
750 750,000 .998” .1424* .1109 .0908
700 700,000 .964” .1375* .1071 .0877
600 600,000 .893” .1273 .0992 .0812
500 500,000 .813” .1622* .1162 .0905
400 400,000 .728” .1451 .1040 .0810
350 350,000 .681” .1357 .0973 .0757
300 300,000 .630” .1257 .0900 .0701
250 250,000 .575” .1147 .0822 .0640
4/0 211,600 .528” .1739 .1055 .0756
3/0 167,800 .470” .1548 .0940 .0763
2/0 133,100 .419” .1379 .0837 .0600
1/0 105,500 .373” .1228 .0745 .0534
1 83,690 .332” .1093 .0664 .0467
2 66,370 .292” .0974 .0591
3 52,630 .260” .0867 .0526
4 41,740 .232” .0772 .0469
6 26,240 .184” .0612 .0372
8 16,510 .146” .0486 .0295
10 10,380 .116” .0385 .0234
12 6,530 .0915” .0305 .0185
14 4,110 .0726” .0242 .0147
*Class AA
Bare Solid Copper Wire
Based on A.S.T.M. Standard Specications
Size A.W.G. Size in
Circular Mils
Conductor
Diameter
4/0 211,600 .4600”
3/0 167,800 .4096”
2/0 133,100 .3648”
1/0 105,500 .3249”
1 83,690 .2893”
2 66,370 .2576”
3 52,630 .2294”
4 41,740 .2043”
6 26,240 .1620”
8 16,510 .1285”
10 10,380 .1019”
12 6,530 .0808”
14 4,110 .0641”
Some typical applications of thermOweld® connections in use.
8
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thermOweld®
Technical Information
STEEL PIPE SIZES
Standard Weight
(Schedule 40)
ASTM A53-92-B
ANSI/ASME
B36.10M-1985
Nominal Size
Inches O.D. Inches Wall Thickness
Inches
1” 1.315 .133
1 1/4” 1.660 .140
1 1/2” 1.900 .145
2” 2.375 .154
2 1/2” 2.875 .203
3” 3.500 .216
3 1/2” 4.000 .226
4” 4.500 .237
5” 5.563 .258
6” 6.625 .280
8” 8.625 .322
10” 10.750 .365
REINFORCING BARS
Nominal Dimensions
Rebar Sizes Dia. Inches Area - Sq.
Inches
Equivalent
Copper Sizes
3 .375 .11 9AWG
4 .500 .20 7
5 .625 .31 5
6 .750 .44 3
7 .875 .60 2
8 1.000 .79 1
9 1.128 1.00 1/0
10 1.270 1.27 2/0
11 1.410 1.56 3/0
14 1.693 2.25 250 MCM
18 2.257 4.00 450
RECTANGULAR COPPER BUSBAR
Thickness
Inches
Width
Inches
Circular
Mil Size
Weight
Lbs. Per Foot
1/8”
1” 159,200 .484
1 1/2” 238,700 .726
2” 318,300 .969
3/16” 1” 238,700 .727
2” 477,500 1.45
1/4”
1” 318,300 .969
1 1/2” 477,500 1.45
2” 636,600 1.94
3” 954,900 2.91
4” 1,273,000 3.88
3/8”
1” 477,500 1.45
1 1/2” 716,200 2.18
2” 954,900 2.91
3” 1,432,000 4.36
4” 1,910,000 5.81
1/2”
2” 1,273,000 3.88
3” 1,910,000 5.81
4” 2,546,000 7.75
USEFUL CONVERSIONS
AREA
Sq.Inches x 1273 = kcmil
Sq.Millimeteres x 1.974 = kcmil
kcmil x .5067 = Square Millimeters
DENSITY
Copper:
.323 lb/in3
Steel:
.283 lb/in3
GROUND RODS
SIZE MATERIAL TYPE BODY
DIAMETER THREAD SIZE
1/2”
Copperclad Sectional .505” 9/16”
Copperclad Plain .475”
Steel* Plain .500”
5/8”
Copperclad Sectional .563” 5/8”
Copperclad Plain .563”
Steel* Plain .625”
3/4”
Copperclad Sectional .682” 3/4”
Copperclad Plain .682”
Steel* Plain .750”
1”
Copperclad Sectional .914” 1”
Copperclad Plain .914”
Steel* Plain 1.00”
* Plain Steel, Stainless Steel, Stainless Clad Rods or Galvanized Steel
9
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thermOweld®
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The most common exothermic connections for concentric and solid copper conductors are listed in this
thermOweld® catalog. Save Time and Money by using molds listed in this catalog. If you cannot nd the
necessary connection please contact thermOweld® at 1-800-558-1373 or visit our web site at
www.thermoweld.com and go to the Mold Selection Wizard for assistance.
1. Determine the Weld Type required:
a. Know the application to determine what materials are to be welded.
b. Refer to Selector Chart for correct weld type on pages 10 & 11.
c. Find the appropriate Weld Type.
d. Go to the page or pages listed to determine the correct mold #.
There are pictures of each weld type in the upper corners of the catalog pages for easy reference
2. Determine the Correct Mold #:
a. Determine the Conductor Size or Sizes, Ground Rod Size or surface to be welded.
b. Locate each of the above to nd the correct Mold #.
The thermOweld® catalog lists molds that are designed for stranded AWG concentric and solid
cable, as well as ground rods, bus bar, lugs, steel, rebar, and other special grounding accessories. For
sizes not listed please contact thermOweld® at 1-800-558-1373.
3. After Determining the Correct Mold # Verify the Following:
a. Price Key - Find the price of the mold by crossing it on the thermOweld® price lists.
b. Weld Metal (size) needed to make weld.
c. Handle Clamps required for the mold.
d. Packing Materials (if needed).
e. See Notes - for other accessories needed or suggested to make this connection.
Please Check to make sure you have the following to make a proper weld:
1) Mold that ts your application.
2) Weld Metal required by the mold.
3) Handle Clamps or frame.
4) Flint Igniter - (Low emission molds require a battery pack in place of the int igniter).
5) Sleeves, packing or other accessories required or suggested.
Mold Availability:
The mold availability is listed under the lead-time column in the catalog.
• SDS–SameDayService(Orders placed by 5:00 pm Central time can ship Same Day)
•2 - Can ship the following day (Orders placed by 12:00 (Noon) Central time will ship the next day.)
How to Order
thermOweld® Molds
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thermOweld®
CC-1
PG 13
CC-2
PG 14
CC-3
See Note
CC-4
PG 15
CC-5
See Note
CC-6
PG 16
CC-7
PG 17
CC-11
PG 18
CC-13
See Note
CC-14
PG 16
CC-21
See Note
CC-23
See Note
CC-24
See Note
CC-25
See Note
CC-26
See Note
CC-27
See Note
CC-28
See Note
CC-29
See Note
CC-30
See Note
CC-31
See Note
CC-33
See Note
CC-34
See Note
CC-35
See Note
CC-36
See Note
CR-1
PG 19
CR-2
PG 20
CR-3
PG 21
CR-4
See Note
CR-5
See Note
CR-6
See Note
CR-7
See Note
CR-9
See Note
CR-12
See Note
CR-13
See Note
CR-14
See Note
CR-15
See Note
CR-16
See Note
CR-17
PG 22
CR-18
See Note
CR-19
See Note
CR-20
See Note
CR-22
See Note
CR-24
PG 23
CR-25
See Note
CR-27
PG 53
CR-30
PG 53
CR-31
PG 53
CR-32
PG 53
CR-35
See Note
CR-36
See Note
RR-1
PG 25
RR-2
See Note
RS-1
(STL SURFACE)
PG 25
RS-2
(STL SURFACE)
PG 25
CS-1
(STL SURFACE)
PG 26
CS-2
(STL SURFACE)
PG 27
CS-3
(STL SURFACE)
PG 28
CS-4
(STL SURFACE)
PG 30
CS-5
(CI SURFACE)
PG 29
CS-6
(STL SURFACE)
PG 30
CS-7
(STL SURFACE)
PG 31
CS-8
(STL SURFACE)
PG 26
CS-9
(STL SURFACE)
PG 27
CS-11
(CI SURFACE)
See Note
CS-12
(STL SURFACE)
See Note
CS-13
(STL SURFACE)
See Note
CS-14
(STL SURFACE)
See Note
CS-15
(STL SURFACE)
See Note
CS-18
(STL SURFACE)
PG 31
CS-22
(STL SURFACE)
See Note
CS-23
(STL SURFACE)
PG 29
CS-27
(STL SURFACE)
See Note
CS-28
(CI SURFACE)
See Note
CS-43
(CI SURFACE)
See Note
CS-46
(CI SURFACE)
See Note
RS-3
(STL SURFACE)
PG 52
CRS-1
(STL SURFACE)
PG 52
CRS-2
(STL SURFACE)
PG 52
RE-1
See Note
RE-2
See Note
Selector Chart
If you cannot nd the necessary connection please contact thermOweld® at 1-800-558-1373 for assistance or visit our web site at www.thermOweld.com.
Note: Contact thermoweld® for information about these and other weld types not listed.
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Selector Chart
CB-1
PG 32
CB-2
PG 34
CB-3
PG 36
CB-4
PG 33
CB-5
PG 38
CB-6
PG 35
CB-7
PG 37
CB-8
See Note
CB-9
See Note
CB-11
See Note
CB-12
See Note
CB-15
See Note
CB-16
See Note
CB-17
See Note
CB-18
See Note
CB-19
See Note
CB-20
See Note
CB-21
See Note
CB-22
See Note
CB-25
See Note
CB-26
See Note
CB-27
See Note
CB-29
See Note
CB-38
See Note
BB-1
PG 39
BB-2
PG 40
BB-3
PG 41
BB-4
See Note
BB-5
See Note
BB-6
See Note
BB-7
See Note
BB-12
See Note
BB-14
See Note
BB-17
See Note
BB-20
See Note
BB-21
See Note
BB-22
See Note
BB-27
See Note
BB-41
See Note
BS-1
(STL SURFACE)
PG 42
BS-2
(STL SURFACE)
PG 42
BS-3
(STL SURFACE)
PG 43
BS-4
(STL SURFACE)
PG 43
BS-5
(STL SURFACE)
PG 43
BS-6
(STL SURFACE)
See Note
BS-7
(STL SURFACE)
See Note
BS-8
(STL SURFACE)
See Note
BS-13
(STL SURFACE)
See Note
BS-14
See Note
BS-15
(STL SURFACE)
See Note
BS-16
(STL SURFACE)
See Note
BS-17
(STL SURFACE)
See Note
BS-18
(STL SURFACE)
See Note
BS-19
(STL SURFACE)
See Note
BS-20
(STL SURFACE)
See Note
CRE-1
PG 44
CRE-2
PG 45
CRE-3
PG 46
CRE-4
PG 47
CRE-5
See Note
CRE-6
PG 48
CRE-7
See Note
CRE-8
See Note
CRE-9
See Note
CRE-11
See Note
CRE-12
See Note
CRE-13
See Note
CRE-14
See Note
CRE-15
See Note
CRE-16
See Note
CRE-17
See Note
CRE-18
See Note
CRE-19
See Note
CRE-20
See Note
CRE-21
See Note
AC-1
PG 54
AC-2
PG 54
AR-1
PG 55
ACR-1
PG 55
ACR-2
PG 55
If you cannot nd the necessary connection please contact thermOweld® at 1-800-558-1373 for assistance or visit our web site at www.thermOweld.com.
Note: Contact thermoweld® for information about these and other weld types not listed.
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thermOweld®
WELD
METAL
thermOweld® Weld Metal is packaged in moisture-resistant plastic
cartridges
that have tight tting caps. These cartridges and the ne-
cessary steel discs are then packaged in boxes that are shrink-wrapped.
This
insures the weld metal will arrive in good condition, always dry, and ready
for
a positive ignition every time.
thermOweld® Weld Metal comes in four types; one for welding copper
to copper or copper to steel, copper to rail, copper to cast iron and one
for welding copper to steel for cathodic protection. The size and
weight
(in grams) of the cartridge are marked on each individual cartridge.
thermOweld® Weld Metal is available to be shipped via ground, air or
ocean freight.
All sizes of weld metal are eligible for thermOweld’s SDS (Same Day
Service) shipment.
STANDARD
CARTRIDGE
SIZE
CAST IRON
CARTRIDGE
SIZE
CATHODIC
PROTECTION
CARTRIDGE
SIZE
RAIL
CARTRIDGE
SIZE
PACKED PER
BOX
#15 #15CI #15CP #15R 20
#25 #25CI #25CP #25R 20
#32 #32CI #32CP #32R 10
#45 #45CI #45CP #45R 20
#65 #65CI #65CP #65R 20
#90 #90CI ~ #90R 10
#115 #115CI ~ #115R 10
#150 ~ ~ #150R 10
#200 ~ ~ #200R 10
#250 ~ ~ #250R 10
#500 ~ ~ #500R 10
thermOweld® Weld Metal is sold in box quantities only
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CC-1
CABLE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
#8 M-6021 4 15 B-106 2
#6 M-200 4 25 B-106 2
#4 M-201 4 25 B-106 2
#2 M-203 4 32 B-106 SDS
#1 M-204 4 32 B-106 4
1/0 M-205 4 45 B-106 2
2/0 M-206 4 65 B-106 SDS
3/0 M-207 4 90 B-106 2
4/0 M-208 4 90 B-106 SDS
250 MCM M-209 4 115 B-106 2
300 MCM M-210 4 115 B-106 2
350 MCM M-211 4 150 B-106 2
500 MCM M-213 4 200 B-107 2
750 MCM M-214 5 2-150 B-107 2
1000 MCM M-215 5 2-200 B-107 2
CC-1 TYPE MOLDS
Horizontal End to End
CC-1 Type Molds are used for horizontal butt splice cable
connections.
Size range is #6 through 1000 MCM solid or concentric
stranded copper conductors.
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• Forheavydutymolds,moldswithwearplatesormoldsfor
Copperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0330-00 ~ Cable Clamp (pg 58)
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thermOweld®
CABLE
MOLD #
Price
Key
Weld
Metal
Handle
Clamps
Lead
Time
RUN TAP
#6 #6 M-5072 4 32 B-106 2
#4 #4 M-221 4 32 B-106 SDS
#2 #2 M-223 4 45 B-106 SDS
#4 M-224 4 45 B-106 2
#1
#1 M-225 4 45 B-106 2
#2 M-226 4 45 B-106 2
#4 M-227 4 45 B-106 2
1/0
1/0 M-228 4 90 B-106 SDS
#1 M-229 4 45 B-106 2
#2 M-230 4 45 B-106 2
#4 M-231 4 45 B-106 2
2/0
2/0 M-232 4 90 B-106 SDS
1/0 M-233 4 90 B-106 2
#1 M-234 4 45 B-106 2
#2 M-235 4 45 B-106 SDS
#4 M-5475 4 45 B-106 2
3/0
3/0 M-236 4 115 B-106 SDS
2/0 M-237 4 90 B-106 2
1/0 M-238 4 90 B-106 2
#1 M-239 4 45 B-106 2
#2 M-240 4 45 B-106 2
#4 M-5574 4 45 B-106 2
4/0
4/0 M-241 4 150 B-106 SDS
3/0 M-242 4 115 B-106 2
2/0 M-243 4 90 B-106 SDS
1/0 M-244 4 90 B-106 SDS
#1 M-245 4 90 B-106 2
#2 M-246 4 90 B-106 SDS
#4 M-5021 4 90 B-106 SDS
250 MCM
250 MCM M-247 4 150 B-106 SDS
4/0 M-248 4 150 B-106 2
3/0 M-249 4 150 B-106 2
2/0 M-250 4 90 B-106 2
1/0 M-251 4 90 B-106 2
#1 M-252 4 90 B-106 2
#2 M-253 4 90 B-106 2
CABLE
MOLD #
Price
Key
Weld
Metal
Handle
Clamps
Lead
Time
RUN TAP
300 MCM
300 MCM M-254 4 200 B-106 2
250 MCM M-255 4 150 B-106 2
4/0 M-256 4 150 B-106 2
3/0 M-257 4 150 B-106 2
2/0 M-258 4 90 B-106 2
1/0 M-259 4 90 B-106 4
#1 M-260 4 90 B-106 4
#2 M-261 4 90 B-106 2
350 MCM
350 MCM M-262 4 200 B-106 2
300 MCM M-263 4 200 B-106 2
250 MCM M-264 4 200 B-106 2
4/0 M-265 4 150 B-106 2
3/0 M-266 4 150 B-106 2
2/0 M-267 4 90 B-106 2
1/0 M-268 4 90 B-106 2
#1 M-269 4 90 B-106 2
#2 M-270 4 90 B-106 2
500 MCM
500 MCM M-280 4 2-150 B-106 SDS
350 MCM M-282 4 200 B-106 2
300 MCM M-283 4 200 B-106 2
250 MCM M-284 4 200 B-106 2
4/0 M-285 4 150 B-106 SDS
2/0 M-286 4 90 B-106 2
1/0 M-287 4 90 B-106 2
#1 M-288 4 90 B-106 2
#2 M-289 4 90 B-106 2
750 MCM
750 MCM M-290 5 500 B-107 2
500 MCM M-291 5 2-200 B-107 2
350 MCM M-293 4 250 B-106 2
300 MCM M-294 4 200 B-106 4
250 MCM M-295 4 200 B-106 2
4/0 M-296 4 150 B-106 2
2/0 M-297 4 150 B-106 2
1/0 M-298 4 150 B-106 2
• RequiredTools;
Handle Clamps w/ Flint Ignitor(see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
40-0319-01 ~ Mold Cleaner for cartridge sizes #15-#65 (pg 58)
40-0319-03 ~ Mold Cleaner for cartridge sizes #90-#500 (pg 58)
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0330-00 ~ Cable Clamp (pg 58)
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• Forheavydutymolds,moldswithwearplatesormoldsfor
Copperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
CC-2 TYPE MOLDS
Horizontal Cable Tap to Horizontal Cable Run
CC-2 Type Molds are used to join horizontal cable tap to a
horizontal run cable.
Size range is #6 through 750 MCM solid or concentric
stranded copper conductors.
CC-2
15
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CABLE
MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
RUN TAP
#6 #6 M-5001 4 32 B-106 2
#4 #4 M-423 4 45 B-106 2
#2 #2 M-425 4 65 B-106 2
#4 M-426 4 65 B-106 2
#1
#1 M-427 4 65 B-106 4
#2 M-428 4 65 B-106 4
#4 M-429 4 65 B-106 4
1/0
1/0 M-430 4 90 B-106 2
#1 M-431 4 90 B-106 4
#2 M-432 4 90 B-106 2
#4 M-433 4 90 B-106 4
2/0
2/0 M-434 4 115 B-106 SDS
1/0 M-435 4 115 B-106 4
#1 M-436 4 115 B-106 4
#2 M-437 4 115 B-106 2
3/0
3/0 M-438 4 150 B-106 2
2/0 M-439 4 150 B-106 2
1/0 M-440 4 115 B-106 2
#1 M-441 4 115 B-106 4
#2 M-442 4 115 B-106 2
4/0
4/0 M-443 4 200 B-106 SDS
3/0 M-444 4 200 B-106 2
2/0 M-445 4 150 B-106 2
1/0 M-446 4 150 B-106 2
#1 M-447 4 115 B-106 2
#2 M-448 4 115 B-106 2
250 MCM
250 MCM M-449 4 200 B-106 2
4/0 M-450 4 200 B-106 2
3/0 M-451 4 200 B-106 4
2/0 M-452 4 150 B-106 2
1/0 M-453 4 150 B-106 2
#1 M-454 4 115 B-106 4
#2 M-455 4 115 B-106 2
CC-4
CABLE
MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
RUN TAP
300 MCM
300 MCM M-456 4 250 B-106 2
250 MCM M-457 4 250 B-106 4
4/0 M-458 4 200 B-106 4
3/0 M-459 4 200 B-106 4
2/0 M-460 4 150 B-106 4
1/0 M-461 4 150 B-106 4
#1 M-462 4 115 B-106 4
#2 M-463 4 115 B-106 4
350 MCM
350 MCM M-464 4 250 B-106 2
300 MCM M-465 4 250 B-106 4
250 MCM M-466 4 250 B-106 4
4/0 M-467 4 200 B-106 2
3/0 M-468 4 200 B-106 4
2/0 M-469 4 200 B-106 2
1/0 M-470 4 200 B-106 4
#1 M-471 4 150 B-106 4
#2 M-472 4 150 B-106 4
500 MCM
500 MCM M-483 5 500 B-107 2
350 MCM M-485 5 2-200 B-107 4
300 MCM M-486 5 2-200 B-107 2
250 MCM M-487 5 2-150 B-107 4
4/0 M-488 5 2-150 B-107 2
3/0 M-489 5 2-150 B-107 4
2/0 M-490 4 250 B-106 2
1/0 M-491 4 250 B-106 4
#1 M-492 4 200 B-106 4
#2 M-493 4 200 B-106 2
CC-4 TYPE MOLDS
Horizontal to Horizontal Cable Cross
CC-4 Type Molds are used to join two horizontal cables at right
angles. One cable is cut and the other is a through run.
Size range is #6 through 500 MCM solid or concentric stranded
copper conductors.
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• Forheavydutymolds,moldswithwearplatesormoldsfor
Copperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor(see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
40-0319-01 ~ Mold Cleaner for cartridge sizes #15-#65 (pg 58)
40-0319-03 ~ Mold Cleaner for cartridge sizes #90-#500 (pg 58)
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0330-00 ~ Cable Clamp (pg 58)
16
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thermOweld®
CABLE
MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
RUN TAP
#6 Sol #6 Sol M-1270 4 25 B-106 2
#6 #6 M-1271 4 25 B-106 2
#4
#4 M-1272 4 32 B-106 2
#6 M-1273 4 32 B-106 2
#6 Sol M-1274 4 32 B-106 4
#8 Sol M-1275 4 32 B-106 2
#2
#2 M-1276 4 65 B-106 SDS
#4 M-1277 4 45 B-106 4
#6 M-1278 4 32 B-106 2
#6 Sol M-1279 4 32 B-106 2
#8 Sol M-1280 4 32 B-106 2
#1
#1 M-1281 4 65 B-106 2
#2 M-1282 4 65 B-106 2
#4 M-1283 4 45 B-106 4
#6 M-1284 4 45 B-106 4
#6 Sol M-1285 4 45 B-106 4
#8 Sol M-1286 4 46 B-106 4
CC-6
CABLE
MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
RUN TAP
1/0
1/0 M-1287 4 90 B-106 2
#1 M-1288 4 90 B-106 4
#2 M-1289 4 65 B-106 2
#4 M-1290 4 65 B-106 2
#6 M-1291 4 45 B-106 2
#6 Sol M-1292 4 45 B-106 2
#8 Sol M-1293 4 45 B-106 4
2/0
2/0 M-1294 4 115 B-106 2
1/0 M-1295 4 115 B-106 2
#1 M-1296 4 90 B-106 4
#2 M-1297 4 90 B-106 2
#4 M-1298 4 65 B-106 2
#6 M-1299 4 65 B-106 2
#6 Sol M-1300 4 65 B-106 2
#8 Sol M-1301 4 65 B-106 2
4/0
4/0 M-1302 4 150 B-106 2
2/0 M-1303 4 115 B-106 2
1/0 M-1304 4 115 B-106 2
#1 M-1305 4 115 B-106 2
#2 M-1306 4 115 B-106 2
#4 M-1307 4 90 B-106 2
#6 M-1308 4 90 B-106 2
#6 Sol M-1309 4 90 B-106 2
#8 Sol M-1310 4 90 B-106 2
CABLE
MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
RUN TAP
#8 #8 M-5709 18† 15
40-4565-00
2
#6 #6 M-5618 18† 25
40-4565-00
2
CC-14
CC-6 TYPE MOLDS
Horizontal Parallel Tap
CC-6 Type Molds are used to join horizontal parallel tap to
run connections. The tap cable is over the run cable.
Size range is #6 through 4/0 solid or concentric stranded
copper conductors.
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• Forheavydutymolds,moldswithwearplatesormoldsfor
Copperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0330-00 ~ Cable Clamp (pg 58)
CC-14 TYPE MOLDS
Horizontal Parallel through Cables
CC-14 Type Molds are used to join horizontal parallel
through run cables. Cables run side by side in the mold.
Size range is #8 through #6 solid or concentric stranded
copper conductors.
† ~ Sold complete with handles
17
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CABLE
MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
RUN TAP
#6 #6 M-5965 4 25 B-106 2
#4
#4 M-1311 4 32 B-106 2
#6 M-5627 4 32 B-106 4
#6 Sol M-8882 4 32 B-106 4
#8 M-5629 4 32 B-106 4
#8 Sol M-5630 4 32 B-106 4
#2
#2 M-1313 4 65 B-106 SDS
#4 M-1314 4 65 B-106 2
#6 M-5631 4 45 B-106 2
#6 Sol M-5632 4 45 B-106 4
#8 M-5634 4 45 B-106 2
#8 Sol M-5635 4 45 B-106 4
#1
#1 M-1315 4 65 B-106 2
#2 M-1316 4 65 B-106 2
#4 M-1317 4 65 B-106 4
#6 M-5636 4 65 B-106 4
#6 Sol M-5637 4 65 B-106 4
#8 M-5638 4 45 B-106 4
#8 Sol M-5639 4 45 B-106 4
1/0
1/0 M-1318 4 90 B-106 2
#1 M-1319 4 65 B-106 4
#2 M-1320 4 65 B-106 2
#4 M-1321 4 65 B-106 2
#6 M-5642 4 65 B-106 2
#6 Sol M-1208 4 65 B-106 2
#8 M-5644 4 65 B-106 4
#8 Sol M-5645 4 65 B-106 4
CC-7
CABLE
MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
RUN TAP
2/0
2/0 M-1322 4 115 B-106 SDS
1/0 M-1323 4 115 B-106 2
#1 M-1324 4 90 B-106 4
#2 M-1325 4 90 B-106 2
#4 M-5659 4 90 B-106 2
#6 M-5342 4 90 B-106 2
#6 Sol M-5652 4 90 B-106 2
#8 M-5668 4 65 B-106 4
#8 Sol M-5943 4 65 B-106 4
3/0
3/0 M-1326 4 150 B-106 2
2/0 M-1327 4 150 B-106 2
1/0 M-1328 4 115 B-106 2
#1 M-1329 4 115 B-106 4
#2 M-1330 4 115 B-106 2
#4 M-6046 4 115 B-106 2
#6 M-5676 4 90 B-106 4
#6 Sol M-5679 4 90 B-106 4
#8 M-5680 4 90 B-106 4
#8 Sol M-5682 4 90 B-106 4
4/0
4/0 M-1331 4 200 B-106 SDS
3/0 M-1332 4 200 B-106 2
2/0 M-1333 4 150 B-106 2
1/0 M-1334 4 150 B-106 2
#1 M-1335 4 150 B-106 4
#2 M-1336 4 150 B-106 2
#4 M-5340 4 150 B-106 2
#6 M-5684 4 90 B-106 2
#6 Sol M-6552 4 90 B-106 2
#8 M-5686 4 90 B-106 4
#8 Sol M-5688 4 90 B-106 2
CC-7 TYPE MOLDS
Horizontal Parallel through Cables
CC-7 Type Molds are used to join horizontal parallel
through run cables. One cable runs above the other cable
in the mold.
Size range is #6 through 4/0 solid or concentric stranded
copper conductors.
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• Forheavydutymolds,moldswithwearplatesormoldsfor
Copperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0330-00 ~ Cable Clamp (pg 58)
18
The Contractors Choice
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thermOweld®
CABLE
MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
RUN TAP
#6 #6 M-6057 4 45 B-106 2
#4 #4 M-2687 4 65 B-106 2
#2 #2 M-2689 4 90 B-106 2
#4 M-2690 4 65 B-106 4
#1
#1 M-2691 4 115 B-106 2
#2 M-2692 4 90 B-106 4
#4 M-2693 4 90 B-106 4
1/0
1/0 M-2694 22 150 B-106 2
#1 M-2695 22 150 B-106 4
#2 M-2696 22 115 B-106 2
#4 M-2697 22 115 B-106 4
2/0
2/0 M-2698 22 200 B-106 2
1/0 M-2699 22 200 B-106 4
#1 M-2700 22 150 B-106 4
#2 M-2701 22 150 B-106 4
3/0
3/0 M-2702 22 250 B-106 2
2/0 M-2703 22 200 B-106 4
1/0 M-2704 22 200 B-106 4
#1 M-2705 22 150 B-106 4
#2 M-2706 22 150 B-106 4
CC-11
CABLE
MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
RUN TAP
4/0
4/0 M-2707 22 250 B-106 SDS
3/0 M-2708 22 250 B-106 2
2/0 M-2709 22 200 B-106 2
1/0 M-2710 22 200 B-106 2
#1 M-2711 22 150 B-106 4
#2 M-2712 22 150 B-106 2
250 MCM
250 MCM M-2713 22 2-150 B-106 2
4/0 M-2714 22 2-150 B-106 2
3/0 M-2715 22 2-150 B-106 4
2/0 M-2716 22 250 B-106 4
1/0 M-2717 22 150 B-106 4
#1 M-2718 22 200 B-106 4
#2 M-2719 22 150 B-106 4
500 MCM
500 MCM M-2747 23 3-250 B-107 2
250 MCM M-2751 23 500 B-107 4
4/0 M-2752 23 500 B-107 2
3/0 M-2753 23 500 B-107 4
2/0 M-2754 23 2-200 B-107 4
1/0 M-2755 22 2-150 B-106 4
#1 M-2756 22 250 B-106 4
#2 M-2757 22 250 B-106 4
CC-11 TYPE MOLDS
Horizontal to Horizontal Cable Cross
CC-11 Type Molds are used to join uncut horizontal cables
at right angles to each other.
Size range is #6 through 500 MCM solid or concentric
stranded copper conductors.
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• Forheavydutymolds,moldswithwearplatesormoldsfor
Copperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
40-0319-01 ~ Mold Cleaner for cartridge sizes #15-#65 (pg 58)
40-0319-03 ~ Mold Cleaner for cartridge sizes #90-#500 (pg 58)
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0330-00 ~ Cable Clamp (pg 58)
19
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CR-1
CR-1 TYPE MOLDS
Horizontal Cable Terminal to Ground Rod
CR-1 Type Molds are used to terminate horizontal copper cable
at the top of a vertical ground rod.
Size range is #6 through 1000 MCM solid or concentric stranded
copper conductors; 1/2” through 1” for the ground rod.
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• Moldslistedareforcoppercladgroundrods.Forweldingtosteel,stainless
steelorgalvanizedsteelgroundrodsaddsux“-N”tomoldnumber.
• Forheavydutymolds,moldswithwearplatesormoldsfor
Copperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0304-00 ~ File (pg 59)
38-0330-00 ~ Cable Clamp (pg 58)
GROUND ROD
SIZE
CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
1/2”
#6 M-5858 4 45 B-106 4
#4 M-6448 4 65 B-106 4
#2 M-495 4 65 B-106 2
#1 M-496 4 65 B-106 4
1/0 M-497 4 90 B-106 2
2/0 M-498 4 90 B-106 2
3/0 M-499 4 90 B-106 2
4/0 M-500 4 90 B-106 2
250 MCM M-501 4 90 B-106 2
300 MCM M-502 4 90 B-106 4
5/8”
#6 M-5799 4 45 B-106 2
#4 M-5197 4 65 B-106 2
#2 M-503 4 65 B-106 2
#1 M-504 4 65 B-106 2
1/0 M-505 4 90 B-106 2
2/0 M-506 4 90 B-106 SDS
3/0 M-507 4 90 B-106 2
4/0 M-508 4 90 B-106 SDS
250 MCM M-509 4 90 B-106 2
300 MCM M-510 4 115 B-106 2
350 MCM M-511 4 115 B-106 2
500 MCM M-513 4 150 B-106 2
GROUND ROD
SIZE
CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
3/4”
#6 M-5878 4 45 B-106 2
#4 M-5593 4 90 B-106 2
#2 M-5781 4 90 B-106 2
#1 M-514 4 90 B-106 2
1/0 M-515 4 90 B-106 2
2/0 M-516 4 90 B-106 2
3/0 M-517 4 90 B-106 2
4/0 M-518 4 90 B-106 SDS
250 MCM M-519 4 90 B-106 2
300 MCM M-520 4 115 B-106 2
350 MCM M-521 4 115 B-106 2
500 MCM M-523 4 150 B-106 2
750 MCM M-524 4 250 B-106 2
1”
1/0 M-525 4 150 B-106 2
2/0 M-526 4 150 B-106 2
3/0 M-527 4 150 B-106 2
4/0 M-528 4 150 B-106 2
250 MCM M-529 4 150 B-106 2
300 MCM M-530 4 200 B-106 4
350 MCM M-531 4 200 B-106 4
500 MCM M-533 4 200 B-106 2
750 MCM M-534 4 250 B-106 4
1000 MCM M-535 5 2-150 B-107 4
20
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thermOweld®
CR-2 CR-2 TYPE MOLDS
Horizontal Cable to Ground Rod
CR-2 Type Molds are used to join horizontal through copper
cable to the top of a vertical ground rod.
Size range is #6 through 1000 MCM solid or concentric
stranded copper conductors; 1/2” through 1” for the ground rod.
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• Moldslistedareforcoppercladgroundrods.Forweldingtosteel,stainless
steelorgalvanizedsteelgroundrodsaddsux“-N”tomoldnumber.
• Forheavydutymolds,moldswithwearplatesormoldsfor
Copperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0304-00 ~ File (pg 59)
38-0330-00 ~ Cable Clamp (pg 58)
GROUND ROD
SIZE
CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
1/2”
#6 M-5786 4 65 B-106 4
#4 M-5388 4 90 B-106 4
#2 M-537 4 90 B-106 2
#1 M-538 4 90 B-106 2
1/0 M-539 4 90 B-106 2
2/0 M-540 4 90 B-106 2
3/0 M-541 4 115 B-106 4
4/0 M-542 4 115 B-106 2
250 MCM M-543 4 150 B-106 2
300 MCM M-544 4 200 B-106 4
5/8”
#6 M-5815 4 65 B-106 2
#4 M-5915 4 90 B-106 2
#2 M-545 4 90 B-106 SDS
#1 M-546 4 90 B-106 2
1/0 M-547 4 90 B-106 SDS
2/0 M-548 4 115 B-106 SDS
3/0 M-549 4 115 B-106 SDS
4/0 M-550 4 115 B-106 SDS
250 MCM M-551 4 150 B-106 2
300 MCM M-552 4 200 B-106 2
350 MCM M-553 4 200 B-106 2
500 MCM M-555 4 250 B-106 2
GROUND ROD
SIZE
CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
3/4”
#6 M-5787 4 65 B-106 2
#4 M-6201 4 90 B-106 2
#2 M-556 4 90 B-106 2
#1 M-557 4 90 B-106 2
1/0 M-558 4 115 B-106 SDS
2/0 M-559 4 115 B-106 SDS
3/0 M-560 4 115 B-106 SDS
4/0 M-561 4 115 B-106 SDS
250 MCM M-562 4 150 B-106 2
300 MCM M-563 4 200 B-106 2
350 MCM M-564 4 200 B-106 2
500 MCM M-566 4 250 B-106 2
750 MCM M-567 5 2-200 B-107 2
1”
1/0 M-569 4 150 B-106 2
2/0 M-570 4 150 B-106 2
3/0 M-571 4 150 B-106 2
4/0 M-572 4 150 B-106 2
250 MCM M-573 4 200 B-106 2
300 MCM M-574 4 200 B-106 4
350 MCM M-575 4 200 B-106 2
500 MCM M-577 4 250 B-106 2
750 MCM M-578 5 2-200 B-107 4
1000 MCM M-579 5 500 B-107 4
21
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CR-3
CR-3 TYPE MOLDS
Horizontal Thru Cable to Ground Rod
CR-3 Type Molds are used to join horizontal through run
cable to the side of a vertical ground rod.
Size range is #6 through 1000 MCM solid or concentric
stranded copper conductors; 1/2” through 1” for the ground rod.
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• Moldslistedareforcoppercladgroundrods.Forweldingtosteel,stainless
steelorgalvanizedsteelgroundrodsaddsux“-N”tomoldnumber.
• Forheavydutymolds,moldswithwearplatesormoldsfor
Copperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0304-00 ~ File (pg 59)
38-0330-00 ~ Cable Clamp (pg 58)
GROUND ROD
SIZE
CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
1/2”
#6 M-5321 24 65 B-106 4
#4 M-2154 24 90 B-106 4
#2 M-2155 24 90 B-106 2
#1 M-2156 24 115 B-106 4
1/0 M-1581 24 115 B-106 4
2/0 M-1582 24 115 B-106 2
4/0 M-1583 24 150 B-106 2
250 MCM M-1584 24 150 B-106 4
5/8”
#6 M-5660 24 65 B-106 4
#4 M-2157 24 90 B-106 2
#2 M-2158 24 90 B-106 2
#1 M-2159 24 115 B-106 2
1/0 M-1586 24 115 B-106 2
2/0 M-1587 24 115 B-106 SDS
4/0 M-1588 24 150 B-106 SDS
250 MCM M-1589 24 150 B-106 2
500 MCM M-1593 13 2-200 B-107 2
GROUND ROD
SIZE
CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
3/4”
#6 M-6630 24 65 B-106 2
#4 M-2160 24 90 B-106 2
#2 M-2161 24 90 B-106 2
#1 M-2162 24 115 B-106 4
1/0 M-1594 24 115 B-106 2
2/0 M-1595 24 115 B-106 2
4/0 M-1596 24 150 B-106 SDS
250 MCM M-1597 24 200 B-106 2
500 MCM M-1601 13 500 B-107 2
750 MCM M-1602 13 3-250 B-107 4
1”
#6 M-6906 24 90 B-106 4
#4 M-2163 24 90 B-106 2
#2 M-2164 24 90 B-106 4
#1 M-2165 24 115 B-106 4
1/0 M-1603 24 115 B-106 4
2/0 M-1604 24 115 B-106 2
4/0 M-1605 24 150 B-106 2
250 MCM M-1606 24 200 B-106 4
500 MCM M-1610 13 500 B-107 2
750 MCM M-1611 13 3-250 B-107 4
22
The Contractors Choice
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thermOweld®
CR-17 CR-17 TYPE MOLDS
Horizontal Run and Tap Cables to Ground Rod
CR-17 Type Molds are used to join horizontal run and tap
cables to the top of a vertical ground rod.
Size range is #4 through 750 MCM solid or concentric stranded
copper conductors; 1/2” through 1” for the ground rod.
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• Moldslistedareforcoppercladgroundrods.Forweldingtosteel,stainless
steelorgalvanizedsteelgroundrodsaddsux“-N”tomoldnumber.
• Forheavydutymolds,moldswithwearplatesormoldsfor
Copperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0304-00 ~ File (pg 59)
38-0330-00 ~ Cable Clamp (pg 58)
GROUND ROD
SIZE
CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
1/2”
#4 M-5416 4 90 B-106 4
#2 M-6165 4 90 B-106 4
#1 M-5830 4 90 B-106 4
1/0 M-5940 4 115 B-106 4
2/0 M-5850 4 150 B-106 2
3/0 M-5833 4 200 B-106 2
4/0 M-5380 4 200 B-106 2
5/8”
#4 M-5972 4 90 B-106 2
#2 M-5935 4 115 B-106 2
#1 M-5699 4 115 B-106 4
1/0 M-5746 4 150 B-106 2
2/0 M-5963 4 200 B-106 2
3/0 M-5734 4 250 B-106 2
4/0 M-5732 4 250 B-106 2
250 MCM M-5722 5 2-150 B-107 2
GROUND ROD
SIZE
CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
3/4”
#4 M-5698 4 90 B-106 2
#2 M-5294 4 115 B-106 2
#1 M-5390 4 115 B-106 4
1/0 M-6025 4 150 B-106 2
2/0 M-5738 4 200 B-106 2
3/0 M-6003 4 250 B-106 2
4/0 M-2566 4 250 B-106 2
250 MCM M-5904 5 2-150 B-107 2
300 MCM M-5857 5 2-200 B-107 4
350 MCM M-5777 5 2-200 B-107 2
500 MCM M-5961 5 3-200 B-107 2
1”
#4 M-5556 4 115 B-106 4
#2 M-5555 4 150 B-106 4
#1 M-6048 4 150 B-106 4
1/0 M-5992 4 200 B-106 4
2/0 M-5877 4 250 B-106 4
3/0 M-5821 5 2-150 B-107 4
4/0 M-5820 5 2-150 B-107 2
250 MCM M-5807 5 2-200 B-107 4
300 MCM M-5803 5 500 B-107 4
350 MCM M-5561 5 500 B-107 4
500 MCM M-5515 6 3-250 B-107 4
750 MCM M-5513 6 2-500 B-107 4
23
The Contractors Choice
thermOweld®
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CR-24
CR-24 TYPE MOLDS
Horizontal Parallel Run Cables to Ground Rod
CR-24 Type Molds are used to join horizontal parallel cables
to the top of a vertical ground rod.
Size range is #4 through 750 MCM solid or concentric stranded
copper conductors; 1/2” through 1” for the ground rod.
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• Moldslistedareforcoppercladgroundrods.Forweldingtosteel,stainless
steelorgalvanizedsteelgroundrodsaddsux“-N”tomoldnumber.
• Forheavydutymolds,moldswithwearplatesormoldsfor
Copperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0304-00 ~ File (pg 59)
38-0330-00 ~ Cable Clamp (pg 58)
GROUND ROD
SIZE
CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
1/2”
#4 M-5640 4 115 B-106 4
#2 M-5667 4 115 B-106 4
#1 M-6002 4 115 B-106 4
1/0 M-5767 4 150 B-106 4
2/0 M-5604 4 200 B-106 2
3/0 M-5560 4 250 B-106 4
4/0 M-6766 4 250 B-106 2
5/8”
#4 M-6208 4 115 B-106 2
#2 M-5702 4 150 B-106 2
#1 M-5517 4 150 B-106 4
1/0 M-5573 4 200 B-106 2
2/0 M-8451 4 250 B-106 2
3/0 M-2510 5 2-150 B-107 4
4/0 M-5428 5 2-150 B-107 2
250 MCM M-1212 5 2-200 B-107 4
300 MCM M-2084 5 500 B-107 2
350 MCM M-2558 5 500 B-107 4
500 MCM M-2450 5 3-250 B-107 4
GROUND ROD
SIZE
CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
3/4”
#4 M-8011 4 115 B-106 2
#2 M-2320 4 150 B-106 2
#1 M-2235 4 150 B-106 2
1/0 M-6051 4 200 B-106 2
2/0 M-8802 4 250 B-106 2
3/0 M-8726 5 2-150 B-107 2
4/0 M-5677 5 2-150 B-107 2
250 MCM M-8461 5 2-200 B-107 4
300 MCM M-8428 5 500 B-107 4
350 MCM M-8294 5 500 B-107 4
500 MCM M-8214 5 3-250 B-107 4
750 MCM M-8027 6 2-500 B-107 2
1”
#4 M-5330 4 150 B-106 4
#2 M-5332 4 200 B-106 4
#1 M-5333 4 200 B-106 4
1/0 M-5334 4 250 B-106 4
2/0 M-5335 5 2-150 B-107 4
3/0 M-5336 5 2-200 B-107 4
4/0 M-5337 5 2-200 B-107 4
250 MCM M-5338 5 500 B-107 4
300 MCM M-5341 5 3-200 B-107 4
350 MCM M-5351 5 3-200 B-107 4
500 MCM M-5352 6 2-500 B-107 4
24
The Contractors Choice
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thermOweld®
Grd Rod Size Cable Size Type Mold #
Solid Stranded
1/2”
#6, #8 #8 CR-1 M-2009
#3, #4 #4, #6 CR-1 M-2010
#1, #2 #2, #3 CR-1 M-2011
#6, #8 #8 CR-2 M-2024
#3, #4 #4, #6 CR-2 M-2025
#1, #2 #2, #3 CR-2 M-2026
Grd Rod Size Cable Size Type Mold #
Solid Stranded
5/8”
#6, #8 #8 CR-1 M-2012
#3, #4 #4, #6 CR-1 M-2013
#1, #2 #2, #3 CR-1 M-2014
2/0, 1/0 1/0, #1 CR-1 M-2015
2/0 CR-1 M-2016
#6, #8 #8 CR-2 M-2027
#3, #4 #4, #6 CR-2 M-2028
#1, #2 #2, #3 CR-2 M-2029
2/0, 1/0 1/0, #1 CR-2 M-2030
#6, #8 #8 CR-24 M-2105
#3, #4 #4, #6 CR-24 M-2106
#1, #2 #2, #3 CR-24 M-2107
#6, #8 #8 CR-25 M-2006
#3, #4 #4, #6 CR-25 M-2007
#1, #2 #2, #3 CR-25 M-2008
Grd Rod Size Cable Size Type Mold #
Solid Stranded
3/4”
#6, #8 #8 CR-1 M-2017
#3, #4 #4, #6 CR-1 M-2018
#1, #2 #2, #3 CR-1 M-2019
2/1, 1/0 1/0, #1 CR-1 M-2020
2/0 CR-1 M-2021
#6, #8 #8 CR-2 M-2031
#3, #4 #4, #6 CR-2 M-2032
#1, #2 #2, #3 CR-2 M-2033
2/1, 1/0 1/0, #1 CR-2 M-2034
#6, #8 #8 CR-24 M-2108
#3, #4 #4, #6 CR-24 M-2109
#1, #2 #2, #3 CR-24 M-2110
#6, #8 #8 CR-25 M-2068
#3, #4 #4, #6 CR-25 M-2069
#1, #2 #2, #3 CR-25 M-2070
SINGLE SHOT MOLDS
thermOweld® Single Shot Molds are an economical way
to make cable connections onto the top of a ground rod.
The Single Shot is a disposable single use ceramic mold
that
includes the weld metal and disc. Flint ignitor must be
purchased separately.
Single
Shot Molds
CR-1
CR-2
CR-24
CR-25
25
The Contractors Choice
thermOweld®
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RR-1
RR-1 TYPE MOLDS
Ground Rod to Ground Rod
RR-1 Type Molds are used to join vertical ground rods
end to end.
Size range is 1/2” through 1” ground rods.
RS-1
RS-2
RS-1 & RS-2 TYPE MOLDS
Horizontal and Vertical Stud to Steel
RS-1 Type Molds are used to join a smooth or threaded stud
to a vertical steel surface.
RS-2 Type Molds are used to join a smooth or threaded stud
to a horizontal steel surface.
Stud size range is 1/4” through 1”.
• For sizes not listed, contact thermOweld®.
• Moldslistedareforcoppercladgroundrods.Forweldingtosteel,stainless
steelorgalvanizedsteelgroundrodsaddsux“-N”tomoldnumber.
• Forheavydutymoldsormoldswithwearplates,contactthermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-0304-00 ~ File (pg 59)
38-3922-00 ~ Mold Cleaning Brush (pg 58)
STUD SIZE TYPE
RS-1
TYPE
RS-2
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
1/4” M-1880 M-1886 4 25 B-106 2
5/16” M-1881 M-1887 4 25 B-106 4
3/8” M-1882 M-1888 4 45 B-106 2
1/2” M-1883 M-1889 4 65 B-106 2
3/4” M-1884 M-1890 4 150 B-106 4
1” M-1885 M-1891 4 250 B-106 4
RS-1
RS-2
• For sizes not listed, contact thermOweld®.
• Forheavydutymoldsormoldswithwearplates,contactthermOweld®.
• Moldsforcopperstudsavailable,contactthermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0101-00 ~ Rasp (pg 59)
GROUND
ROD SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
1/2” M-581-H 4 250 B-106 2
5/8” M-582-H 5 2-150 B-107 2
3/4” M-583-H 5 2-200 B-107 2
1” M-584-H 6 3-250 B-107 2
26
The Contractors Choice
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thermOweld®
CS-1 CS-1 TYPE MOLDS
Horizontal Cable to Horizontal Steel Surface
CS-1 Type Molds are used to terminate a horizontal copper
cable to any horizontal steel surface. Note that the cable is
OFF the surface.
Size range is 1/0 through 1000 MCM solid or concentric
stranded copper conductors.
CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
1/0 M-644 4 90 B-106 2
2/0 M-645 4 90 B-106 2
3/0 M-646 4 115 B-106 2
4/0 M-647 4 115 B-106 SDS
250 MCM M-648 4 115 B-106 2
300 MCM M-649 4 150 B-106 2
350 MCM M-650 4 200 B-106 2
500 MCM M-652 4 200 B-106 2
750 MCM M-653 5 2-150 B-107 2
1000 MCM M-654 5 2-200 B-107 4
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• Forheavydutymolds,moldswithwearplatesormoldsfor
Copperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0101-00 ~ Rasp (pg 59)
CS-8 CS-8 TYPE MOLDS
Horizontal Cable to Horizontal Steel Surface
CS-8 Type Molds are used to terminate a horizontal copper
cable to any horizontal steel surface. Note that the cable is
ON the surface.
Size range is #6 through 1000 MCM solid or concentric
stranded copper conductors.
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• ForheavydutymoldsormoldsforCopperweld® cable,
contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
† ~ Sold complete with frame
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0101-00 ~ Rasp (pg 59)
38-4129-00 ~ Packing Material for 1/0 & Larger Molds (pg 59)
CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
#6 M-628 3† 45
Not Req’d
2
#4 M-629 3† 45
Not Req’d
2
#2 M-630 3† 45
Not Req’d
2
#1 M-631 3† 65
Not Req’d
2
1/0 M-7146 4 90 B-106 2
2/0 M-7075 4 90 B-106 2
3/0 M-2199 4 115 B-106 2
4/0 M-6114 4 115 B-106 2
250 MCM M-2200 4 115 B-106 2
300 MCM M-2506 4 150 B-106 2
350 MCM M-2507 4 200 B-106 4
500 MCM M-2509 4 200 B-106 2
750 MCM M-2542 5 2-150 B-107 2
1000 MCM M-2511 5 2-200 B-107 4
27
The Contractors Choice
thermOweld®
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CS-2
CS-2 TYPE MOLDS
Horizontal Thru Cable to Horizontal Steel Surface
CS-2 Type Molds are used to join horizontal through copper
cable to any horizontal steel surface. Note the cable is OFF
the surface.
Size range is 1/0 through 1000 MCM solid or concentric
stranded copper conductors.
CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
1/0 M-616 4 90 B-106 4
2/0 M-617 4 115 B-106 2
3/0 M-618 4 115 B-106 4
4/0 M-619 4 150 B-106 2
250 MCM M-620 4 150 B-106 2
300 MCM M-621 4 200 B-106 4
350 MCM M-622 4 250 B-106 4
500 MCM M-624 5 2-150 B-107 2
750 MCM M-625-H 5 3-250 B-107 4
1000 MCM M-626-H 5 2-500 B-107 4
CS-9
CS-9 TYPE MOLDS
Horizontal Thru Cable to Horizontal Steel Surface
CS-9 Type Molds are used to join horizontal through copper
cable to any horizontal steel surface. Note the cable is ON
the surface.
Size range is #6 through 500 MCM solid or concentric
stranded copper conductors.
CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
#6 M-602 3† 45
Not Req’d
2
#4 M-603 3† 45
Not Req’d
2
#2 M-604 3† 45
Not Req’d
2
#1 M-605 3† 65
Not Req’d
4
1/0 M-8379 4 90 B-106 2
2/0 M-5331 4 115 B-106 2
3/0 M-8381 4 115 B-106 4
4/0 M-7192 4 150 B-106 2
250 MCM M-8413 4 150 B-106 4
300 MCM M-8423 4 200 B-106 4
350 MCM M-8410 4 250 B-106 4
500 MCM M-5065 5 2-150 B-107 4
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• ForheavydutymoldsormoldsforCopperweld® cable,
contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
† ~ Sold complete with frame
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0101-00 ~ Rasp (pg 59)
38-4129-00 ~ Packing Material for 1/0 & Larger Molds (pg 59)
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• Forheavydutymolds,moldswithwearplatesormoldsfor
Copperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor(see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0101-00 ~ Rasp (pg 59)
28
The Contractors Choice
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
thermOweld®
CS-3 CS-3 TYPE MOLDS
Angular Cable Drop to Vertical Steel Surface
CS-3 Type Molds are used to join the end of a copper cable
at a 45˚ angle to a vertical steel surface.
Size range is #6 through 1000 MCM solid or concentric
stranded copper conductors.
CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
#6 M-585 4 45 B-106 2
#4 M-586 4 45 B-106 2
#2 M-588 4 45 B-106 SDS
#1 M-589 4 65 B-106 2
1/0 M-590 4 90 B-106 2
2/0 M591 4 90 B-106 SDS
3/0 M-592 4 115 B-106 2
4/0 M-593 4 115 B-106 SDS
250 MCM M-594 4 115 B-106 2
300 MCM M-595 4 150 B-106 2
350 MCM M-596 4 200 B-106 2
500 MCM M-598 4 200 B-106 2
750 MCM M-599 5 2-150 B-107 2
1000 MCM M-600 5 2-200 B-107 2
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• Forheavydutymolds,moldswithwearplatesormoldsfor
Copperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
40-0106-32 ~ Vertical Chain Clamp w/ B-106 Handles (pg 57)
40-0107-32 ~ Vertical Chain Clamp w/ B-107 Handles (pg 57)
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0101-00 ~ Rasp (pg 59)
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• Forheavydutymolds,moldswithwearplatesormoldsfor
Copperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
40-0106-32 ~ Vertical Chain Clamp w/ B-106 Handles for 4” Pipe & smaller (pg 57)
40-0106-27 ~ 20” Chain Extension for 4” to 10” Pipe (pg 57)
Use (2) 20” Chain Extensions for pipe sizes between 10” and 16”
40-4431-00 ~ Magnetic Handle Clamp w/ B-106 Handles (pg 57)
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0101-00 ~ Rasp (pg 59)
‡ Flat Surface Mold
CABLE SIZE PIPE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
#4
1 1/4” to 4” M-2476 4 45 B-106 2
4” to 6” M-2477 4 45 B-106 2
6” to 10” M-2478 4 45 B-106 2
12” & up M-586 ‡ 4 45 B-106 2
#2 Sol
1 1/4” to 4” M-9233-S 4 45 B-106 SDS
4” to 6” M-2480-S 4 45 B-106 2
6” to 10” M-2583-S 4 45 B-106 2
12” & up M-588-S ‡ 4 45 B-106 SDS
#2
1 1/4” to 4” M-9233 4 45 B-106 2
4” to 6” M-2480 4 45 B-106 2
6” to 10” M-2583 4 45 B-106 2
12” & up M-588 ‡ 4 45 B-106 SDS
#1
1 1/4” to 4” M-2482 4 65 B-106 4
4” to 6” M-2483 4 65 B-106 4
6” to 10” M-2484 4 65 B-106 4
12” & up M-589 ‡ 4 65 B-106 2
1/0
1 1/4” to 4” M-2486 4 90 B-106 2
4” to 6” M-2487 4 90 B-106 2
6” to 10” M-2488 4 90 B-106 2
12” & up M-590 ‡ 4 90 B-106 2
2/0
1 1/4” to 4” M-8833 4 90 B-106 2
4” to 6” M-2490 4 90 B-106 2
6” to 10” M-2491 4 90 B-106 2
12” & up M-591 ‡ 4 90 B-106 SDS
3/0
1 1/4” to 4” M-2493 4 115 B-106 2
4” to 6” M-2494 4 115 B-106 2
6” to 10” M-2495 4 115 B-106 2
12” & up M-592 ‡ 4 115 B-106 2
4/0
1 1/4” to 4” M-9021 4 115 B-106 2
4” to 6” M-2497 4 115 B-106 2
6” to 10” M-2498 4 115 B-106 2
12” & up M-593 ‡ 4 115 B-106 SDS
29
The Contractors Choice
thermOweld®
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
CS-23
CS-23 TYPE MOLDS
Vertical Cable Drop to Vertical Steel Surface
CS-23 Type Molds are used to join vertical cable down to
a
vertical steel surface. Note that the cable is OFF the surface.
Size range is #6 through 500 MCM solid or concentric
stranded copper conductors.
CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
#6 M-5389 4 45 B-106 2
#4 M-5359 4 65 B-106 2
#2 M-2781 4 65 B-106 2
#1 M-5361 4 90 B-106 2
1/0 M-2189 4 115 B-106 2
2/0 M-2540 4 115 B-106 SDS
3/0 M-5362 4 150 B-106 2
4/0 M-8718 4 150 B-106 SDS
250 MCM M-8165 4 200 B-106 2
300 MCM M-5363 4 200 B-106 2
350 MCM M-9029 4 250 B-106 2
500 MCM M-8512 17 2-150 B-106 2
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• ForheavydutymoldsormoldsforCopperweld® cable,
contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
40-4431-00 ~ Magnetic Handle Clamp w/ B-106 Handles (pg 57)
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0101-00 ~ Rasp (pg 59)
CS-5
CS-5 TYPE MOLDS
Horizontal Cable Tap to Horizontal Cast Iron Surface
CS-5 Type Molds are used to join horizontal cable taps to
horizontal cast iron surfaces. Note that the cable is ON
the surface.
Size range is #6 through #1 solid or concentric stranded
copper conductors.
CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
#6 Sol M-1613 3† 25Cl
Not Req’d
2
#6 M-1614 3† 25Cl
Not Req’d
2
#4 Sol M-1615 3† 45Cl
Not Req’d
4
#4 M-1616 3† 45Cl
Not Req’d
2
#2 Sol M-1617 3† 45Cl
Not Req’d
2
#2 M-1618 3† 45Cl
Not Req’d
2
#1 Sol M-1619 3† 65Cl
Not Req’d
4
#1 M-1620 3† 65Cl
Not Req’d
4
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• ForheavydutymoldsormoldsforCopperweld® cable,
contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
† ~ Sold complete with frame
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0101-00 ~ Rasp (pg 59)
38-4129-00 ~ Packing Material for 1/0 & Larger Molds (pg 59)
DO NOT use Type CS-5 molds on Soil Pipe (ASTM A74-82). A test weld should be
made on a section of the pipe being used to determine the possibility of detrimental
metallurgical eects.
30
The Contractors Choice
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
thermOweld®
CS-4 CS-4 TYPE MOLDS
Vertical Thru Cable to Vertical Steel Surface
CS-4 Type Molds are used to join a vertical through copper
cable to a vertical steel surface. Note that the cable is OFF
the surface. For molds with the cable on the surface, contact
thermOweld®.
Size range is #6 through 500 MCM solid or concentric stranded
copper conductors.
CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
#6 M-1215 4 90 B-106 2
#4 M-1216 4 90 B-106 2
#2 M-1218 4 115 B-106 2
#1 M-1219 4 115 B-106 4
1/0 M-1220 17 200 B-106 2
2/0 M-1221 17 200 B-106 2
3/0 M-1222 17 250 B-106 2
4/0 M-1223 17 250 B-106 2
250 MCM M-1224 17 250 B-106 2
300 MCM M-1225-H 6 500 B-107 4
350 MCM M-1226-H 6 3-200 B-107 4
500 MCM M-1228-H 6 3-250 B-107 2
CS-6 CS-6 TYPE MOLDS
Horizontal Thru Cable to Vertical Steel Surface
CS-6 Type Molds are used to join horizontal through copper
cable to a vertical steel surface. Note that the cable is OFF
the surface.
Size range is #6 through 250 MCM solid or concentric
stranded copper conductors.
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”tomoldnumber
for solid conductors.
• ForheavydutymoldsormoldsforCopperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
40-0319-01 ~ Mold Cleaner for cartridge sizes #15-#65 (pg 58)
40-0319-03 ~ Mold Cleaner for cartridge sizes #90-#500 (pg 58)
38-3922-00 ~ Mold Cleaning Brush (pg 57)
38-0135-00 ~ Cable Cleaning Brush (pg 57)
38-0101-00 ~ Rasp (pg 59)
CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
#6 M-1626 4 65 B-106 2
#4 M-1627 4 65 B-106 2
#2 M-1628 4 65 B-106 2
#1 M-1629 4 90 B-106 4
1/0 M-1630 4 115 B-106 2
2/0 M-1631 4 115 B-106 2
3/0 M-1632 4 150 B-106 2
4/0 M-1633 4 150 B-106 2
250 MCM M-1634 4 150 B-106 2
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”tomoldnumber
for solid conductors.
• ForheavydutymoldsormoldsforCopperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
40-4431-00 ~ Magnetic Handle Clamp w/ B-106 Handles (pg 57)
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0101-00 ~ Rasp (pg 59)
31
The Contractors Choice
thermOweld®
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
CS-7
CS-7 TYPE MOLDS
Overhead Vertical Tap Cable to Vertical Steel Surface
CS-7 Type Molds are used to join an overhead vertical
copper conductor drop tap to a vertical steel surface.
Size range is #6 through 1000 MCM solid or concentric
stranded copper conductors.
CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
#6 M-1635 4 65 B-106 2
#4 M-1636 4 65 B-106 2
#2 M-1638 4 65 B-106 2
#1 M-1639 4 90 B-106 2
1/0 M-1640 4 150 B-106 2
2/0 M-1641 4 150 B-106 2
3/0 M-1642 17 200 B-106 2
4/0 M-1643 17 200 B-106 2
250 MCM M-1644 17 200 B-106 2
300 MCM M-1645 17 250 B-106 2
350 MCM M-1646 6 2-150 B-107 4
500 MCM M-1648 6 2-200 B-107 2
750 MCM M-1649 6 500 B-107 2
1000 MCM M-1650 6 3-200 B-107 4
CABLE SIZE MOLD #
See Note
Below
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
#6 M-5910 4 45 B-106 2
#4 M-2761 4 45 B-106 2
#2 M-2569 4 45 B-106 2
#1 M-6060 4 65 B-106 4
1/0 M-5419 4 90 B-106 2
2/0 M-2567 4 90 B-106 2
3/0 M-6072 4 115 B-106 2
4/0 M-9253 4 115 B-106 2
250 MCM M-2568 4 115 B-106 2
300 MCM M-6061 4 150 B-106 4
350 MCM M-6067 4 200 B-106 4
500 MCM M-8359 4 200 B-106 4
CS-18
CS-18 TYPE MOLDS
Horizontal Tap Cable to Vertical Steel Surface
CS-18 Type Molds are used to connect a horizontal
conductor to a vertical steel surface. Note that the cable
is ON the surface.
Size range is #6 through 500 MCM solid or concentric
stranded copper conductors.
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”tomoldnumber
for solid conductors.
• ForheavydutymoldsormoldsforCopperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
40-4431-00 ~ Magnetic Handle Clamp w/ B-106 Handles (pg 57)
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0101-00 ~ Rasp (pg 59)
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”tomoldnumber
for solid conductors.
• ForheavydutymoldsormoldsforCopperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0101-00 ~ Rasp (pg 59)
38-4129-00 ~ Packing Material for 1/0 & Larger Molds (pg 59)
NOTE: Add (-R) to mold number for right hand mold or (-L)
for left hand mold. Right hand (-R) mold will be furnished if
not specied.
32
The Contractors Choice
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
thermOweld®
CB-1 CB-1 TYPE MOLDS
Horizontal Cable Tap to Horizontal Lug or Bus
CB-1 Type Molds are used to connect a copper conductor
to a copper lug or bus bar.
Size range is #8 through 1000 MCM solid or concentric
stranded copper conductors. See page 49 for lug part
numbers.
CABLE SIZE LUG SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
#8 1/16 X 1/2 M-966 4 15 B-106 4
1/8 X 1 M-967 4 45 B-106 2
#6 1/16 X 1/2 M-968 4 15 B-106 4
1/8 X 1 M-969 4 45 B-106 2
#4 1/8 X 9/16 M-970 4 25 B-106 2
1/8 X 1 M-971 4 45 B-106 2
#2 1/8 X 5/8 M-974 4 32 B-106 2
1/8 X 1 M-975 4 45 B-106 2
#1 1/8 X 5/8 M-976 4 32 B-106 4
1/8 X 1 M-977 4 45 B-106 2
1/0 1/8 X 1 M-978 4 45 B-106 2
1/4 X 1 M-979 4 65 B-106 2
2/0 1/8 X 1 M-980 4 65 B-106 2
1/4 X 1 M-981 4 65 B-106 2
3/0 3/16 X 1 M-982 4 90 B-106 2
1/4 X 1 M-983 4 90 B-106 2
4/0
3/16 X 1 M-984 4 90 B-106 2
1/4 X 1 M-985 4 90 B-106 2
1/4 X 1-1/4 M-986 4 90 B-106 2
1/4 X 1-1/2 M-987 4 90 B-106 2
1/4 X 3 M-1915 4 90 B-106 2
CABLE SIZE LUG SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
250 MCM
1/4 X 1 M-988 4 90 B-106 2
1/4 X 1-1/4 M-989 4 90 B-106 4
1/4 X 1-1/2 M-990 4 90 B-106 2
1/4 X 3 M-1916 4 90 B-106 2
300 MCM
1/4 X 1 M-991 4 90 B-106 2
1/4 X 1-1/4 M-992 4 90 B-106 4
1/4 X 1-1/2 M-993 4 90 B-106 4
1/4 X 3 M-1917 4 90 B-106 4
350 MCM
1/4 X 1 M-994 4 115 B-106 2
1/4 X 1-1/4 M-995 4 115 B-106 4
1/4 X 3 M-1918 4 115 B-106 4
500 MCM
1/4 X 1-1/2 M-1001 4 200 B-106 2
1/4 X 2 M-1002 4 200 B-106 2
1/4 X 3 M-1920 4 200 B-106 4
3/8 X 1 M-1003 4 200 B-106 4
3/8 X 1-1/2 M-1004 4 200 B-106 2
3/8 X 2 M-1005 5 2-150 B-107 4
750 MCM
1/4 X 2 M-1006 5 2-150 B-107 4
3/8 X 1-1/2 M-1007 5 2-150 B-107 4
3/8 X 2 M-1008 5 2-150 B-107 4
3/8 X 3 M-1921 5 2-150 B-107 4
1000 MCM
3/8 X 2 M-1009 5 2-200 B-107 4
3/8 X 3 M-1922 5 2-200 B-107 4
7/16 X 2 M-1010 5 2-200 B-107 4
1/2 X 2 M-1011 5 500 B-107 2
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• Forheavydutymolds,moldswithwearplatesormoldsfor
Copperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®. • RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
33
The Contractors Choice
thermOweld®
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
CB-4
CB-4 TYPE MOLDS
Horizontal Cable Tap to Horizontal Bus
CB-4 Type Molds are used to connect
horizontal copper cable
tap to a horizontal copper bus bar with the at side horizontal.
Size range is 1/0 through 1000 MCM solid or concentric
stranded copper conductors. Bus size range is from ⁄” x 1”
through ⁄” x 1 ⁄” & wider.
BUS BAR
SIZE CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
1/4 X 1-1/2
& WIDER
#2 M-5415 4 65 B-106 2
1/0 M-1651 4 90 B-106 2
2/0 M-1652 4 90 B-106 2
3/0 M-1653 4 90 B-106 2
4/0 M-1654 4 90 B-106 2
250 MCM M-1655 4 115 B-106 2
300 MCM M-1656 4 115 B-106 2
350 MCM M-1657 4 150 B-106 2
500 MCM M-1659 4 200 B-106 2
3/8 X 1-1/2
& WIDER
1/0 M-1660 4 90 B-106 2
2/0 M-1661 4 90 B-106 2
3/0 M-1662 4 115 B-106 4
4/0 M-1663 4 115 B-106 2
250 MCM M-1664 4 150 B-106 4
300 MCM M-1665 4 150 B-106 4
350 MCM M-1666 4 200 B-106 4
500 MCM M-1668 4 250 B-106 4
750 MCM M-1669 5 2-150 B-107 2
1000 MCM M-1670 5 2-200 B-107 4
1/2 X 1-1/2
& WIDER
1/0 M-1671 4 115 B-106 2
2/0 M-1672 4 115 B-106 2
3/0 M-1673 4 150 B-106 2
4/0 M-1674 4 150 B-106 2
250 MCM M-1675 4 200 B-106 4
300 MCM M-1676 4 200 B-106 4
350 MCM M-1677 4 250 B-106 2
500 MCM M-1679 5 2-150 B-107 2
750 MCM M-1680 5 2-200 B-107 4
1000 MCM M-1681 5 500 B-107 4
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• Forheavydutymolds,moldswithwearplatesormoldsfor
Copperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
40-0319-01 ~ Mold Cleaner for cartridge sizes #15-#65 (pg 58)
40-0319-03 ~ Mold Cleaner for cartridge sizes #90-#500 (pg 58)
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
34
The Contractors Choice
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
thermOweld®
CB-2 CB-2 TYPE MOLDS
Vertical Overhead Tap to Horizontal Bus
CB-2 Type Molds are used to connect an overhead vertical
cable tap to horizontal copper bus bar with the at side vertical.
Size range is 1/0 through 1000 MCM solid or concentric
stranded copper conductors. Bus size range is from ⁄” x 1”
through ⁄” x 1 ⁄” & wider.
BUS BAR
SIZE CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
1/8 X 1
1/0 M-830 4 115 B-106 4
2/0 M-831 4 115 B-106 4
4/0 M-832 4 115 B-106 2
1/8 X 1-1/2
& WIDER
#2 M-7365 17 65 B-106 2
1/0 M-833 4 115 B-106 2
2/0 M-834 4 115 B-106 4
4/0 M-835 4 115 B-106 2
250 MCM M-836 4 115 B-106 4
300 MCM M-837 4 150 B-106 4
350 MCM M-838 4 150 B-106 1
1/4 X 1
#2 M-7167 17 90 B-106 4
1/0 M-839 4 150 B-106 2
2/0 M-840 4 150 B-106 2
4/0 M-841 4 150 B-106 2
250 MCM M-842 4 150 B-106 2
300 MCM M-843 4 200 B-106 4
350 MCM M-844 4 200 B-106 4
500 MCM M-846 4 2-150 B-106 4
1/4 X 1-1/2
& WIDER
#2 M-6366 17 90 B-106 2
1/0 M-847 4 150 B-106 2
2/0 M-848 4 150 B-106 2
4/0 M-849 4 150 B-106 2
250 MCM M-850 4 150 B-106 2
300 MCM M-851 4 200 B-106 4
350 MCM M-852 4 200 B-106 4
500 MCM M-854 4 2-150 B-106 2
750 MCM M-855 5 2-200 B-107 2
3/8 X 1
1/0 M-857 4 150 B-106 2
2/0 M-858 4 150 B-106 2
4/0 M-859 4 150 B-106 4
250 MCM M-860 4 150 B-106 4
300 MCM M-861 4 200 B-106 4
350 MCM M-862 4 200 B-106 4
500 MCM M-864 4 250 B-106 4
750 MCM M-865 5 2-200 B-107 4
BUS BAR
SIZE CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
3/8 X 1-1/2
& WIDER
1/0 M-867 4 150 B-106 4
2/0 M-868 4 150 B-106 2
4/0 M-869 4 150 B-106 2
250 MCM M-870 4 150 B-106 4
300 MCM M-871 4 200 B-106 4
350 MCM M-872 4 200 B-106 4
500 MCM M-874 4 250 B-106 4
750 MCM M-875 5 2-200 B-107 4
1/2 X 1
1/0 M-877 4 200 B-106 4
2/0 M-878 4 200 B-106 4
4/0 M-879 4 200 B-106 4
250 MCM M-880 4 200 B-106 4
300 MCM M-881 4 250 B-106 4
350 MCM M-882 4 250 B-106 4
500 MCM M-884 5 2-150 B-107 4
750 MCM M-885 5 500 B-107 4
1/2 X 1-1/2
& WIDER
1/0 M-887 4 200 B-106 2
2/0 M-888 4 200 B-106 2
4/0 M-889 4 200 B-106 2
250 MCM M-890 4 200 B-106 4
300 MCM M-891 4 250 B-106 4
350 MCM M-892 4 250 B-106 4
500 MCM M-894 5 2-150 B-107 2
750 MCM M-895 5 500 B-107 4
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• ForheavydutymoldsormoldsforCopperweld® cable,
contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
35
The Contractors Choice
thermOweld®
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
CB-6
CB-6 TYPE MOLDS
Vertical Overhead Tap to Horizontal Bus
CB-6 Type Molds are used to connect an overhead vertical
cable tap to horizontal copper bus bar with the at side vertical
where there are space restrictions such as another surface
⁄” to 5” from the bus bar.
Size range is 1/0 through 1000 MCM solid or concentric
stranded copper conductors. Bus size range is from ⁄” x 1”
through ⁄” x 1 ⁄” & wider.
BUS BAR
SIZE CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
1/8 X 1
1/0 M-898 7† 115 B-106 4
2/0 M-899 7† 115 B-106 4
4/0 M-900 7† 115 B-106 4
1/8 X 1-1/2
& WIDER
#2 M-5198 7† 65 B-106 4
1/0 M-901 7† 115 B-106 4
2/0 M-902 7† 115 B-106 4
4/0 M-903 7† 115 B-106 4
250 MCM M-904 7† 115 B-106 4
300 MCM M-905 7† 150 B-106 4
350 MCM M-906 7† 150 B-106 4
1/4” X 1
1/0 M-907 7† 150 B-106 4
2/0 M-908 7† 150 B-106 4
4/0 M-909 7† 150 B-106 4
250 MCM M-910 7† 150 B-106 4
300 MCM M-911 7† 200 B-106 4
350 MCM M-912 7† 200 B-106 4
500 MCM M-914 7† 2-150 B-106 4
1/4 X 1-1/2
& WIDER
#2 M-6967 7† 90 B-106 2
1/0 M-915 7† 150 B-106 4
2/0 M-916 7† 150 B-106 4
4/0 M-917 7† 150 B-106 2
250 MCM M-918 7† 150 B-106 2
300 MCM M-919 7† 200 B-106 4
350 MCM M-920 7† 200 B-106 4
500 MCM M-922 7† 2-150 B-106 4
750 MCM M-923 8† 2-200 B-107 4
3/8 X 1
1/0 M-925 7† 150 B-106 4
2/0 M-926 7† 150 B-106 4
4/0 M-927 7† 150 B-106 4
250 MCM M-928 7† 150 B-106 4
300 MCM M-929 7† 200 B-106 4
350 MCM M-930 7† 200 B-106 4
500 MCM M-932 7† 250 B-106 4
750 MCM M-933 8† 2-200 B-107 4
BUS BAR
SIZE CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
3/8 X 1-1/2
& WIDER
1/0 M-935 7† 150 B-106 4
2/0 M-936 7† 150 B-106 4
4/0 M-937 7† 150 B-106 4
250 MCM M-938 7† 150 B-106 4
300 MCM M-939 7† 200 B-106 4
350 MCM M-940 7† 200 B-106 4
500 MCM M-942 7† 250 B-106 4
750 MCM M-943 8† 2-200 B-107 4
1/2 X 1
1/0 M-945 7† 200 B-106 4
2/0 M-946 7† 200 B-106 4
4/0 M-947 7† 200 B-106 4
250 MCM M-948 7† 200 B-106 4
300 MCM M-949 7† 250 B-106 4
350 MCM M-950 7† 250 B-106 4
500 MCM M-952 8† 2-150 B-107 4
750 MCM M-953 8† 500 B-107 4
1/2 X 1-1/2
& WIDER
1/0 M-955 7† 200 B-106 4
2/0 M-956 7† 200 B-106 4
4/0 M-957 7† 200 B-106 4
250 MCM M-958 7† 200 B-106 4
300 MCM M-959 7† 250 B-106 4
350 MCM M-960 7† 250 B-106 4
500 MCM M-962 8† 2-150 B-107 4
750 MCM M-963 8† 500 B-107 4
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• ForheavydutymoldsormoldsforCopperweld® cable,
contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
† ~ Sold complete with frame
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
36
The Contractors Choice
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
thermOweld®
CB-3 CB-3 TYPE MOLDS
Vertical Drop Tap to Horizontal Bus
CB-3 Type Molds are used to connect a vertical
cable tap to a
horizontal copper bus bar on its edge.
Size range is 1/0 through 1000 MCM solid or concentric
stranded copper conductors. Bus size range is from ⁄” x 1”
through ⁄” x 3” & wider.
BUS BAR
SIZE CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
1/8 X 1
1/0 M-656 4 90 B-106 4
2/0 M-657 4 90 B-106 4
4/0 M-658 4 115 B-106 4
1/8 X 2
1/0 M-659 4 90 B-106 4
2/0 M-660 4 90 B-106 4
4/0 M-661 4 115 B-106 2
250 MCM M-662 4 115 B-106 4
300 MCM M-663 4 150 B-106 4
350 MCM M-664 4 150 B-106 4
1/4 X 1
#2 M-6694 4 90 B-106 4
1/0 M-665 4 115 B-106 2
2/0 M-666 4 115 B-106 4
4/0 M-667 4 150 B-106 2
250 MCM M-668 4 150 B-106 4
300 MCM M-669 4 200 B-106 4
350 MCM M-670 4 200 B-106 4
500 MCM M-672 4 250 B-106 2
1/4 X 1-1/2
#2 M-6658 4 90 B-106 2
1/0 M-673 4 115 B-106 4
2/0 M-674 4 115 B-106 2
4/0 M-675 4 150 B-106 2
250 MCM M-676 4 150 B-106 4
300 MCM M-677 4 200 B-106 4
350 MCM M-678 4 200 B-106 4
500 MCM M-680 4 250 B-106 4
750 MCM M-681 5 2-200 B-107 2
1/4 X 2
#2 M-5567 4 90 B-106 4
1/0 M-682 4 115 B-106 2
2/0 M-683 4 115 B-106 2
4/0 M-684 4 150 B-106 2
250 MCM M-685 4 150 B-106 4
300 MCM M-686 4 200 B-106 4
350 MCM M-687 4 200 B-106 4
500 MCM M-689 4 250 B-106 4
750 MCM M-690 5 2-200 B-107 4
1000 MCM M-691 5 500 B-107 4
1/4 X 3
& WIDER
#2 M-5944 4 90 B-106 2
1/0 M-692 4 115 B-106 4
2/0 M-693 4 115 B-106 2
4/0 M-694 4 150 B-106 2
250 MCM M-695 4 150 B-106 2
300 MCM M-696 4 200 B-106 4
350 MCM M-697 4 200 B-106 2
500 MCM M-699 4 250 B-106 2
750 MCM M-700 5 2-200 B-107 2
1000 MCM M-701 5 500 B-107 4
BUS BAR
SIZE CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
3/8 X 2
1/0 M-702 4 115 B-106 4
2/0 M-703 4 115 B-106 4
4/0 M-704 4 150 B-106 4
250 MCM M-705 4 150 B-106 4
300 MCM M-706 4 200 B-106 4
350 MCM M-707 4 200 B-106 4
500 MCM M-709 4 250 B-106 4
750 MCM M-710 5 2-200 B-107 4
1000 MCM M-711 5 500 B-107 4
3/8 X 2
& WIDER
1/0 M-712 4 115 B-106 4
2/0 M-713 4 115 B-106 4
4/0 M-714 4 150 B-106 4
250 MCM M-715 4 150 B-106 4
300 MCM M-716 4 200 B-106 4
350 MCM M-717 4 200 B-106 4
500 MCM M-719 4 250 B-106 4
750 MCM M-720 5 2-200 B-107 4
1000 MCM M-721 5 500 B-107 4
1/2 X 2
1/0 M-722 4 150 B-106 4
2/0 M-723 4 150 B-106 4
4/0 M-724 4 200 B-106 4
250 MCM M-725 4 200 B-106 4
300 MCM M-726 4 250 B-106 4
350 MCM M-727 4 250 B-106 4
500 MCM M-729 4 2-150 B-106 4
750 MCM M-730 5 500 B-107 4
1000 MCM M-731 5 3-200 B-107 4
1/2 X 3
& WIDER
1/0 M-732 4 150 B-106 4
2/0 M-733 4 150 B-106 4
4/0 M-734 4 200 B-106 2
250 MCM M-735 4 200 B-106 4
300 MCM M-736 4 250 B-106 4
350 MCM M-737 4 250 B-106 4
500 MCM M-739 5 2-150 B-107 2
750 MCM M-740 5 500 B-107 4
1000 MCM M-741 5 3-200 B-107 4
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• ForheavydutymoldsormoldsforCopperweld® cable,
contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
37
The Contractors Choice
thermOweld®
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
CB-7
CB-7 TYPE MOLDS
Vertical Drop Tap to Horizontal Bus
CB-7 Type Molds are used to connect a vertical
cable tap to a
horizontal copper bus bar on its edge and where there are space
restrictions such as another surface ⁄” to 5” from the bus bar.
Size range is 1/0 through 1000 MCM solid or concentric
stranded copper conductors. Bus size range is from ⁄” x 1”
through ⁄” x 3” & wider.
BUS BAR
SIZE CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
1/8 X 1
1/0 M-743 7† 90 B-106 4
2/0 M-744 7† 90 B-106 4
4/0 M-745 7† 115 B-106 4
1/8 X 2
1/0 M-746 7† 90 B-106 4
2/0 M-747 7† 90 B-106 4
4/0 M-748 7† 115 B-106 4
250 MCM M-749 7† 115 B-106 4
300 MCM M-750 7† 150 B-106 4
350 MCM M-751 7† 150 B-106 4
1/4 X 1
#2 STR M-8550 7† 90 B-106 4
1/0 M-752 7† 115 B-106 4
2/0 M-753 7† 115 B-106 4
4/0 M-754 7† 150 B-106 4
250 MCM M-755 7† 150 B-106 4
300 MCM M-756 7† 200 B-106 4
350 MCM M-757 7† 200 B-106 4
500 MCM M-759 7† 250 B-106 4
1/4 X 1-1/2
#2 M-8551 7† 90 B-106 4
1/0 M-760 7† 115 B-106 4
2/0 M-761 7† 115 B-106 4
4/0 M-762 7† 150 B-106 4
250 MCM M-763 7† 150 B-106 4
300 MCM M-764 7† 200 B-106 4
350 MCM M-765 7† 200 B-106 4
500 MCM M-767 7† 250 B-106 4
750 MCM M-768 8† 2-200 B-107 4
1/4 X 2
#2 M-5469 7† 90 B-106 2
1/0 M-769 7† 115 B-106 4
2/0 M-770 7† 115 B-106 4
4/0 M-771 7† 150 B-106 2
250 MCM M-772 7† 150 B-106 2
300 MCM M-773 7† 200 B-106 4
350 MCM M-774 7† 200 B-106 4
500 MCM M-776 7† 250 B-106 4
750 MCM M-777 8† 2-200 B-107 4
1000 MCM M-778 8† 500 B-107 4
1/4 X 3
& WIDER
#2 M-8396 7† 90 B-106 2
1/0 M-779 7† 115 B-106 2
2/0 M-780 7† 115 B-106 4
4/0 M-781 7† 150 B-106 2
250 MCM M-782 7† 150 B-106 4
300 MCM M-783 7† 200 B-106 4
350 MCM M-784 7† 200 B-106 4
500 MCM M-786 7† 250 B-106 2
750 MCM M-787 8† 2-200 B-107 4
1000 MCM M-788 8† 500 B-107 2
BUS BAR
SIZE CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
3/8 X 2
1/0 M-789 7† 115 B-106 4
2/0 M-790 7† 115 B-106 4
4/0 M-791 7† 150 B-106 4
250 MCM M-792 7† 150 B-106 4
300 MCM M-793 7† 200 B-106 4
350 MCM M-794 7† 200 B-106 4
500 MCM M-796 7† 250 B-106 4
750 MCM M-797 8† 2-200 B-107 4
1000 MCM M-798 8† 500 B-107 4
3/8 X 2
& WIDER
1/0 M-799 7† 115 B-106 4
2/0 M-800 7† 115 B-106 4
4/0 M-801 7† 150 B-106 4
250 MCM M-802 7† 150 B-106 4
300 MCM M-803 7† 200 B-106 4
350 MCM M-804 7† 200 B-106 4
500 MCM M-806 7† 250 B-106 4
750 MCM M-807 8† 2-200 B-107 4
1000 MCM M-808 8† 500 B-107 4
1/2 X 2
1/0 M-809 7† 150 B-106 4
2/0 M-810 7† 150 B-106 4
4/0 M-811 7† 200 B-106 4
250 MCM M-812 7† 200 B-106 4
300 MCM M-813 7† 250 B-106 4
350 MCM M-814 7† 250 B-106 4
500 MCM M-816 7† 2-150 B-106 4
750 MCM M-817 8† 500 B-107 4
1000 MCM M-818 8† 3-200 B-107 4
1/2 X 3
& WIDER
1/0 M-819 7† 150 B-106 4
2/0 M-820 7† 150 B-106 4
4/0 M-821 7† 200 B-106 4
250 MCM M-822 7† 200 B-106 4
300 MCM M-823 7† 250 B-106 4
350 MCM M-824 7† 250 B-106 4
500 MCM M-826 8† 2-150 B-107 4
750 MCM M-827 8† 500 B-107 4
1000 MCM M-828 8† 3-200 B-107 4
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.
Addsux“-S”tomoldnumberforsolidconductors.
• ForheavydutymoldsormoldsforCopperweld® cable,
contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
† ~ Sold complete with frame
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38
The Contractors Choice
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
thermOweld®
CB-5 CB-5 TYPE MOLDS
Horizontal Bus Tap to Horizontal Cable Run
CB-5 Type Molds are used to connect
horizontal copper bus
bar, at side horizontal, to a horizontal through run cable.
Size range is 1/0 through 1000 MCM solid or concentric
stranded copper conductors. Bus size range is from ⁄” x 1”
through ⁄” x 2” & wider.
CABLE SIZE LUG SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
1/0 1/8 X 1 M-1682 4 65 B-106 4
1/4 X 1 M-1683 4 90 B-106 4
2/0 1/8 X 1 M-1684 4 90 B-106 2
1/4 X 1 M-1685 4 115 B-106 4
4/0
3/16 X 1 M-1690 4 150 B-106 2
1/4 X 1 M-1691 4 150 B-106 4
1/4 X 1-1/2 M-1692 4 200 B-106 4
1/4 X 2 M-1693 4 250 B-106 2
250 MCM
1/4 X 1 M-1694 4 150 B-106 4
1/4 X 1-1/2 M-1695 4 200 B-106 4
1/4 X 2 M-1696 4 250 B-106 4
300 MCM
1/4 X 1 M-1697 4 200 B-106 2
1/4 X 1-1/2 M-1698 4 250 B-106 4
1/4 X 2 M-1699 5 2-150 B-107 4
350 MCM
1/4 X 1 M-1700 5 200 B-107 4
1/4 X 1-1/4 M-1701 5 200 B-107 4
1/4 X 1-1/2 M-1702 5 250 B-107 4
1/4 X 2 M-1703 5 2-150 B-107 4
500 MCM
1/4 X 1 M-1707 5 250 B-107 2
1/4 X 1-1/2 M-1708 5 2-150 B-107 4
1/4 X 2 M-1709 5 2-200 B-107 4
750 MCM
1/4 X 1-1/2 M-1710 5 2-200 B-107 4
1/4 X 2 M-1711 5 500 B-107 4
3/8 X 1-1/2 M-1712 5 500 B-107 4
3/8 X 2 M-1713 5 3-200 B-107 4
1000 MCM
1/4 X 1-1/2 M-1714 5 500 B-107 4
1/4 X 2 M-1715 5 3-200 B-107 4
3/8 X 1-1/2 M-1716 5 3-200 B-107 4
3/8 X 2 M-1717 5 3-250 B-107 4
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• Forheavydutymolds,moldswithwearplatesormoldsfor
Copperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
40-0319-01 ~ Mold Cleaner for cartridge sizes #15-#65 (pg 58)
40-0319-03 ~ Mold Cleaner for cartridge sizes #90-#500 (pg 58)
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
39
The Contractors Choice
thermOweld®
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
BB-1
BUS BAR
SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
1/8 X 1 M-1118 4 45 B-106 2
1/8 X 2 M-1119 4 90 B-106 4
3/16 X 1 M-1120 4 65 B-106 2
3/16 X 2 M-1121 4 115 B-106 4
1/4 X 1 M-1122 4 90 B-106 4
1/4 X 1-1/4 M-1123 4 115 B-106 4
1/4 X 1-1/2 M-1124 4 150 B-106 2
1/4 X 2 M-1125 4 200 B-106 2
1/4 X 3 M-1126 5 2-200 B-107 2
1/4 X 4 M-1127 5 500 B-107 4
3/8 X 1 M-1130 4 150 B-106 4
3/8 X 1-1/2 M-1131 4 250 B-106 4
3/8 X 2 M-1132 5 2-150 B-107 4
3/8 X 3 M-1133 5 500 B-107 4
3/8 X 4 M-1134 5 3-200 B-107 2
1/2 X 1 M-1135 4 200 B-106 4
1/2 X 2 M-1136 5 2-200 B-107 4
1/2 X 3 M-1137 5 3-200 B-107 4
1/2 X 4 M-1138 6 2-500 B-107 4
BB-1 TYPE MOLDS
Horizontal Bus End to End
BB-1 Type Molds are used to connect horizontal copper bus
bars end to end. Flat sides are vertical.
Size range is ⁄” x 1” through ⁄” x 4” copper bus bar.
• For sizes not listed, contact thermOweld®.
• Forheavydutymolds,contactthermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0305-00 ~ Card Cloth Brush (pg 58)
40
The Contractors Choice
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
thermOweld®
BB-2 BB-2 TYPE MOLDS
Horizontal to Vertical at Right Angle
BB-2 Type Molds are used to join horizontal copper bus bar
at right angles to the top of a vertical bus bar. Flat sides of
both are vertical and parallel.
Size range is ⁄” x 1” through ⁄” x 4” copper bus bar.
BUS BAR
SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
1/8 X 1 M-1230 4 45 B-106 4
1/8 X 2 M-1231 4 90 B-106 4
3/16 X 1 M-1232 4 65 B-106 2
3/16 X 2 M-1233 4 115 B-106 4
1/4 X 1 M-1234 4 90 B-106 4
1/4 X 1-1/4 M-1235 4 115 B-106 4
1/4 X 1-1/2 M-1236 4 150 B-106 4
1/4 X 2 M-1237 4 200 B-106 2
1/4 X 3 M-1238 5 2-200 B-107 4
1/4 X 4 M-1239 5 500 B-107 4
3/8 X 1 M-1242 4 150 B-106 4
3/8 X 1-1/2 M-1243 4 250 B-106 4
3/8 X 2 M-1244 5 2-150 B-107 4
3/8 X 3 M-1245 5 500 B-107 4
3/8 X 4 M-1246 5 3-200 B-107 4
1/2 X 1 M-1247 4 200 B-106 4
1/2 X 2 M-1248 5 2-200 B-107 4
1/2 X 3 M-1249 5 3-200 B-107 4
1/2 X 4 M-1250 6 2-500 B-107 4
• For sizes not listed, contact thermOweld®.
• Forheavydutymolds,contactthermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0306-00 ~ Card Cloth Brush (pg 58)
41
The Contractors Choice
thermOweld®
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
BB-3
BB-3 TYPE MOLDS
Vertical Drop Tap to Horizontal Run
BB-3 Type Molds are used to connect a vertical drop copper
bus bar to a horizontal copper bus bar. Flat sides are vertical
and parallel.
Size range is ⁄” x 1” through ⁄” x 2” & wider copper bus bar.
BUS BAR SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
RUN TAP
1/8 X 1 1/8 X 1 M-1098 4 90 B-106 4
1/8 X 2 & WIDER 1/8 X 2 M-1099 4 200 B-106 4
3/16 X 1 3/16 X 1 M-1100 4 115 B-106 2
3/16 X 2 & WIDER 3/16 X 2 M-1101 4 200 B-106 2
1/4 X 1 1/4 X 1 M-1102 4 150 B-106 4
1/4 X 1-1/4 1/4 X 1-1/4 M-1103 4 200 B-106 4
1/4 X 1-1/2 1/4 X 1-1/2 M-1104 4 250 B-106 4
1/4 X 2 & WIDER 1/4 X 2 M-1105 5 2-200 B-107 2
3/8 X 1 3/8 X 1 M-1108 4 250 B-106 4
3/8 X 1-1/2 3/8 X 1-1/2 M-1109 5 2-200 B-107 4
3/8 X 2 & WIDER 3/8 X 2 M-1110 5 500 B-107 4
1/2 X 1 1/2 X 1 M-1113 5 2-150 B-107 4
1/2 X 2 & WIDER 1/2 X 2 M-1114 5 3-250 B-107 4
• For sizes not listed, contact thermOweld®.
• Forheavydutymolds,contactthermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0306-00 ~ Card Cloth Brush (pg 58)
42
The Contractors Choice
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
thermOweld®
BS-1 BS-1 TYPE MOLDS
Vertical Tap to Vertical Steel Surface
BS-1 Type Molds are used to connect a vertical copper bus
tap to a vertical steel surface. Bus at side is parallel to surface.
Size range is ⁄” x 1” through ⁄” x 2” copper bus bar.
BUS BAR
SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
1/8 X 2 M-1044 4 200 B-106 4
1/4 X 1 M-1045 4 150 B-106 4
1/4 X 1-1/4 M-1046 4 200 B-106 4
1/4 X 1-1/2 M-1047 4 250 B-106 4
1/4 X 2 M-1048 5 2-150 B-107 4
3/8 X 1 M-1049 4 200 B-106 4
3/8 X 2 M-1050 5 2-200 B-107 4
1/2 X 1 M-1051 4 250 B-106 4
1/2 X 2 M-1052 5 500 B-107 4
BUS BAR
SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
1/8 X 1 M-1072 4 115 B-106 4
1/8 X 1-1/2 M-1073 4 150 B-106 4
1/8 X 2 M-1074 4 200 B-106 4
3/16 X 1 M-1075 4 150 B-106 2
3/16 X 2 M-1076 4 250 B-106 4
1/4 X 1 M-1077 4 150 B-106 4
1/4 X 1-1/4 M-1078 4 200 B-106 4
1/4 X 1-1/2 M-1079 4 250 B-106 4
1/4 X 2 M-1080 5 2-150 B-107 4
3/8 X 1 M-1081 4 200 B-106 4
3/8 X 1-1/2 M-1082 4 250 B-106 4
3/8 X 2 M-1083 5 2-200 B-107 4
1/2 X 1 M-1084 4 250 B-106 4
1/2 X 1-1/2 M-1085 5 2-200 B-107 4
1/2 X 2 M-1086 5 500 B-107 4
BS-2 BS-2 TYPE MOLDS
Horizontal Tap to Horizontal Steel Surface
BS-2 Type Molds are used to connect a horizontal copper
bus tap to a horizontal steel surface. Bus at side is parallel
to suface.
Size range is ⁄” x 1” through ⁄” x 2” copper bus bar.
• For sizes not listed, contact thermOweld®.
• Forheavydutymolds,contactthermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0306-00 ~ Card Cloth Brush (pg 58)
38-0101-00 ~ Rasp (pg 59)
• For sizes not listed, contact thermOweld®.
• Forheavydutymolds,contactthermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0306-00 ~ Card Cloth Brush (pg 58)
38-0101-00 ~ Rasp (pg 59)
43
The Contractors Choice
thermOweld®
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
BS-3
BUS BAR SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
1/8 X 1 M-1088 4 115 B-106 4
1/8 X 1-1/2 & WIDER M-1089 4 150 B-106 4
1/4 X 1 M-1090 4 150 B-106 4
1/4 X 1-1/4 M-1091 4 200 B-106 4
1/4 X 1-1/4 & WIDER M-1092 4 250 B-106 4
3/8 X 1 M-1093 4 200 B-106 4
3/8 X 1-1/2 & WIDER M-1094 4 250 B-106 4
1/2 X 1 M-1095 4 250 B-106 4
1/2 X 1-1/2 & WIDER M-1096 5 2-200 B-107 4
BS-4/BS-5
BS-3 TYPE MOLDS
Horizontal Thru Bar to Horizontal Steel Surface
BS-3 Type Molds are used to connect a horizontal through
copper bus bar to a horizontal steel surface. Bus at side is
parallel to suface.
Size range is ⁄” x 1” through ⁄” x 1 ⁄” and wider.
BS-4/BS-5 TYPE MOLDS
Horizontal or Vertical Thru Bar to Vertical
Steel Surface
• For sizes not listed, contact thermOweld®.
• Forheavydutymolds,contactthermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0306-00 ~ Card Cloth Brush (pg 58)
38-0101-00 ~ Rasp (pg 59)
BUS BAR SIZE MOLD #
BS-4
MOLD #
BS-5
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
1/8 X 1 M-1054 M-1063 4 115 B-106 4
1/8 X 2 & WIDER M-1055 M-1064 4 200 B-106 4
1/4 X 1 M-1056 M-1065 4 150 B-106 4
1/4 X 2 & WIDER M-1057 M-1066 5 2-150 B-107 4
3/8 X 1 M-1058 M-1067 4 200 B-106 4
3/8 X 2 & WIDER M-1059 M-1068 5 2-200 B-107 4
1/2 X 1 M-1060 M-1069 4 250 B-106 4
1/2 X 2 & WIDER M-1061 M-1070 5 500 B-107 4
• For sizes not listed, contact thermOweld®.
• Forheavydutymolds,contactthermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0306-00 ~ Card Cloth Brush (pg 58)
38-0101-00 ~ Rasp (pg 59)
BS-4 Type Molds are used to join horizontal through copper
bus bar to a vertical steel surface.
BS-5 Type Molds are used to join vertical through copper
bus
bar to a vertical steel surface. Bus at side is parallel to surface.
Size range is ⁄” x 1” through ⁄” x 2” and wider.
44
The Contractors Choice
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
thermOweld®
CRE-1 CRE-1 TYPE MOLDS
Horizontal Parallel Tap
CRE-1 Type Molds are recommended for parallel, horizontal
connections for solid or concentric stranded conductors #6
through 4/0 joined to reinforcing bars #3 through #6 and
larger. The high copper content joint has a higher current
carrying capacity than the conductors being joined and is
impervious to vibration and moisture.
REBAR SIZE CABLE SIZE MOLD #
PACKING
MAT’L #
See Note
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
#3
#6 M-7500 38-0329 4 25 B-106 4
#4 M-7501 38-0329 4 32 B-106 2
#2 M-7502 38-0329 4 45 B-106 4
#1 M-7503 38-0329 4 65 B-106 2
1/0 M-7504 38-0329 4 90 B-106 4
2/0 M-7505 38-0329 4 90 B-106 2
3/0 M-7506 38-0329 4 115 B-106 2
4/0 M-7507 38-0329 4 115 B-106 2
#4
&
Larger
#6 M-7508 38-4061 3† 25
Not Req’d
2
#4 M-7509 38-4061 3† 32
Not Req’d
2
#2 M-7510 38-4061 3† 45
Not Req’d
2
#1 M-7511 38-4061 3† 65
Not Req’d
4
#4
1/0 M-7512 38-0329 4 90 B-106 2
2/0 M-7513 38-0329 4 90 B-106 2
3/0 M-7514 38-0329 4 115 B-106 2
4/0 M-7515 38-0329 4 115 B-106 2
#5
1/0 M-7520 38-0329 4 90 B-106 2
2/0 M-7521 38-0329 4 90 B-106 2
3/0 M-7522 38-0329 4 115 B-106 2
4/0 M-7523 38-0329 4 115 B-106 2
#6
&
Larger
1/0 M-7528 38-4062 14† 90
Not Req’d
2
2/0 M-7529 38-4062 14† 90
Not Req’d
2
3/0 M-7530 38-4062 14† 115
Not Req’d
2
4/0 M-7531 38-4062 14† 115
Not Req’d
2
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• ForheavydutymoldsormoldsforCopperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
† ~ Sold complete with frame
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0304-00 ~ File (pg 59)
PACKING MATERIAL NOTES
A packing pad is necessary when making
thermOweld® connections to Rebar. Packing
Material 38-0329-00 is copper shim stock.
Packing Material No.’s 38-4061, 38-4062 and 38-
4063 are a ceramic ber material and can be
used for one connection only. Be sure to specify
Packing Material No. when ordering Mold and
Weld Metal.
45
The Contractors Choice
thermOweld®
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
CRE-2
CRE-2 TYPE MOLDS
Horizontal Cable Tap to Horizontal Rebar Run
CRE-2 Type Molds are recommended for right angle, horizontal
connections for solid or concentric stranded conductors #6
through 4/0 joined to reinforcing bars #3 through #6.
The
high copper content joint has a higher current carrying capacity
than the conductors being joined and is impervious to vibration
and moisture.
REBAR SIZE CABLE SIZE MOLD #
PACKING
MAT’L #
See Note
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
#3
#6 M-7588 38-0329 4 45 B-106 4
#4 M-7589 38-0329 4 45 B-106 2
#2 M-7590 38-0329 4 65 B-106 4
#1 M-7591 38-0329 4 65 B-106 4
1/0 M-7592 38-0329 4 90 B-106 4
2/0 M-7593 38-0329 4 90 B-106 4
3/0 M-7594 38-0329 4 115 B-106 4
4/0 M-7595 38-0329 4 115 B-106 4
#4
#6 M-7596 38-0329 4 45 B-106 2
#4 M-7597 38-0329 4 45 B-106 2
#2 M-7598 38-0329 4 65 B-106 2
#1 M-7599 38-0329 4 65 B-106 4
1/0 M-7600 38-0329 4 90 B-106 2
2/0 M-7601 38-0329 4 90 B-106 2
3/0 M-7602 38-0329 4 115 B-106 2
4/0 M-7603 38-0329 4 115 B-106 2
#5
#6 M-7604 38-4606 4 90 B-106 2
#4 M-7605 38-0329 4 90 B-106 2
#2 M-7606 38-0329 4 90 B-106 2
#1 M-7607 38-0329 4 90 B-106 4
1/0 M-7608 38-0329 4 115 B-106 2
2/0 M-7609 38-0329 4 115 B-106 2
3/0 M-7610 38-0329 4 150 B-106 2
4/0 M-7611 38-0329 4 150 B-106 2
#6
#6 M-7612 38-0329 4 90 B-106 2
#4 M-7613 38-0329 4 90 B-106 4
#2 M-7614 38-0329 4 90 B-106 4
#1 M-7615 38-0329 4 90 B-106 4
1/0 M-7616 38-0329 4 115 B-106 2
2/0 M-7617 38-0329 4 115 B-106 2
3/0 M-7618 38-0329 4 150 B-106 4
4/0 M-7619 38-0329 4 150 B-106 2
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”tomoldnumber
for solid conductors.
• Forheavydutymolds,moldswithwearplatesormoldsforCopperweld® cable,
contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
40-0319-01 ~ Mold Cleaner for cartridge sizes #15-#65 (pg 58)
40-0319-03 ~ Mold Cleaner for cartridge sizes #90-#500 (pg 58)
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0304-00 ~ File (pg 59)
PACKING MATERIAL NOTES
A packing pad is necessary when making
thermOweld® connections to Rebar. Packing
Material 38-0329-00 is copper shim stock.
Packing Material No.’s 38-4061, 38-4062 and 38-
4063 are a ceramic ber material and can be
used for one connection only. Be sure to specify
Packing Material No. when ordering Mold and
Weld Metal.
46
The Contractors Choice
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
thermOweld®
CRE-3 CRE-3 TYPE MOLDS
Horizontal thru Cable to Vertical Rebar
CRE-3 Type Molds are recommended for horizontal conductors
to vertical rebar connections for solid or concentric stranded
conductors #6 through 4/0 joined to reinforcing bars #3
through #7 & larger. The high copper content joint has a
higher current carrying capacity than the conductors being
joined and is impervious to vibration and moisture.
REBAR SIZE CABLE SIZE MOLD #
PACKING
MAT’L #
See Note
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
#3
#6 M-7620 38-0329 24 90 B-106 4
#4 M-7621 38-0329 24 90 B-106 4
#2 M-7622 38-0329 24 90 B-106 4
#1 M-7623 38-0329 24 115 B-106 4
1/0 M-7624 38-0329 24 115 B-106 4
2/0 M-7625 38-0329 24 115 B-106 2
3/0 M-7626 38-0329 24 150 B-106 2
4/0 M-7627 38-0329 24 150 B-106 4
#4
#6 M-7628 38-0329 24 90 B-106 2
#4 M-7629 38-0329 24 90 B-106 4
#2 M-7630 38-0329 24 90 B-106 2
#1 M-7631 38-0329 24 115 B-106 4
1/0 M-7632 38-0329 24 115 B-106 2
2/0 M-7633 38-0329 24 115 B-106 2
3/0 M-7634 38-0329 24 150 B-106 2
4/0 M-7635 38-0329 24 150 B-106 2
#5
#6 M-7636 38-0329 24 90 B-106 4
#4 M-7637 38-0329 24 90 B-106 2
#2 M-7638 38-0329 24 90 B-106 2
#1 M-7639 38-0329 24 115 B-106 4
1/0 M-7640 38-0329 24 115 B-106 2
2/0 M-7641 38-0329 24 115 B-106 2
3/0 M-7642 38-0329 24 150 B-106 2
4/0 M-7643 38-0329 24 150 B-106 2
#6
#6 M-7644 38-0329 24 90 B-106 4
#4 M-7645 38-0329 24 90 B-106 2
#2 M-7646 38-0329 24 90 B-106 4
#1 M-7647 38-0329 24 115 B-106 4
1/0 M-7648 38-0329 24 115 B-106 2
2/0 M-7649 38-0329 24 115 B-106 2
3/0 M-7650 38-0329 24 150 B-106 4
4/0 M-7651 38-0329 24 150 B-106 2
#7
&
Larger
#6 M-7652 38-4063 4 90 B-106-41 4
#4 M-7653 38-4063 4 90 B-106-41 2
#2 M-7654 38-4063 4 90 B-106-41 2
#1 M-7655 38-4063 4 115 B-106-41 4
1/0 M-7656 38-4063 4 115 B-106-41 4
2/0 M-7657 38-4063 4 115 B-106-41 2
3/0 M-7658 38-4063 4 150 B-106-41 2
4/0 M-7659 38-4063 4 150 B-106-41 2
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• Forheavydutymolds,moldswithwearplatesormoldsfor
Copperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
40-0319-03 ~ Mold Cleaner for PK-4 Molds w/ cartridge sizes #90-#500 (pg 58)
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0304-00 ~ File (pg 59)
PACKING MATERIAL NOTES
A packing pad is necessary when making
thermOweld® connections to Rebar. Packing
Material 38-0329-00 is copper shim stock.
Packing Material No.’s 38-4061, 38-4062 and 38-
4063 are a ceramic ber material and can be
used for one connection only. Be sure to specify
Packing Material No. when ordering Mold and
Weld Metal.
47
The Contractors Choice
thermOweld®
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
CRE-4
CRE-4 TYPE MOLDS
Horizontal thru Cable to Horizontal Rebar
CRE-4 Type Molds are recommended for horizontal through
conductors to horizontal rebar at right angle connections
for solid or concentric stranded conductors #6 through 4/0
joined to reinforcing bars #3 through #6 & larger. The high
copper content joint has a higher current carrying capac
ity
than the conductors being joined and is impervious to
vibration and moisture.
REBAR SIZE CABLE SIZE MOLD #
PACKING
MAT’L #
See Note
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
#3
#6 M-7708 38-0329 4 65 B-106 2
#4 M-7709 38-0329 4 65 B-106 4
#2 M-7710 38-0329 4 90 B-106 2
#1 M-7711 38-0329 4 90 B-106 4
1/0 M-7712 38-0329 22 115 B-106 2
2/0 M-7713 38-0329 22 115 B-106 2
3/0 M-7714 38-0329 22 150 B-106 4
4/0 M-7715 38-0329 22 150 B-106 2
#4
#6 M-7716 38-0329 4 65 B-106 2
#4 M-7717 38-0329 4 65 B-106 4
#2 M-7718 38-0329 4 90 B-106 4
#1 M-7719 38-0329 22 90 B-106 4
1/0 M-7720 38-0329 22 115 B-106 4
2/0 M-7721 38-0329 22 115 B-106 2
3/0 M-7722 38-0329 22 150 B-106 4
4/0 M-7723 38-0329 22 150 B-106 2
#5
#6 M-7724 38-0329 4 65 B-106 4
#4 M-7725 38-0329 4 65 B-106 2
#2 M-7726 38-0329 4 90 B-106 2
#1 M-7727 38-0329 22 90 B-106 4
1/0 M-7728 38-0329 22 115 B-106 2
2/0 M-7729 38-0329 22 115 B-106 2
3/0 M-7730 38-0329 22 150 B-106 4
4/0 M-7731 38-0329 22 150 B-106 2
#6
&
Larger
#6 M-7732 38-4061 14† 65 Included 4
#4 M-7733 38-4061 14† 65 Included 2
#2 M-7734 38-4061 14† 90 Included 2
#1 M-7735 38-4061 14† 90 Included 4
1/0 M-7736 38-4062 14† 115 Included 4
2/0 M-7737 38-4062 14† 115 Included 2
3/0 M-7738 38-4062 14† 150 Included 2
4/0 M-7739 38-4062 14† 150 Included 2
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”tomoldnumber
for solid conductors.
• Forheavydutymolds,moldswithwearplatesormoldsforCopperweld® cable,
contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
† ~ Sold complete with frame
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
40-0319-03 ~
Mold Cleaner for PK-4 & 22 Molds w/ cartridge sizes #90-#500 (pg 58)
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0304-00 ~ File (pg 59)
PACKING MATERIAL NOTES
A packing pad is necessary when making
thermOweld® connections to Rebar. Packing
Material 38-0329-00 is copper shim stock.
Packing Material No.’s 38-4061, 38-4062 and 38-
4063 are a ceramic ber material and can be
used for one connection only. Be sure to specify
Packing Material No. when ordering Mold and
Weld Metal.
48
The Contractors Choice
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
thermOweld®
CRE-6 CRE-6 TYPE MOLDS
Horizontal Cable Tap to Vertical Rebar
CRE-6 Type Molds are recommended for horizontal conductors
terminating at right angles to vertical rebar connections
for solid or concentric stranded conductors #6
through 4/0
joined to reinforcing bars #3 through #7 and larger. The
high copper content joint has a higher current carrying
capacity than the conductors being joined and is
impervious to vibration and moisture.
REBAR SIZE CABLE SIZE MOLD #
PACKING
MAT’L #
See Note
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
#3
#6 M-7884 38-0329 4 90 B-106 2
#4 M-7885 38-0329 4 90 B-106 4
#2 M-7886 38-0329 4 90 B-106 4
#1 M-7887 38-0329 4 115 B-106 4
1/0 M-7888 38-0329 4 115 B-106 4
2/0 M-7889 38-0329 4 115 B-106 4
3/0 M-7890 38-0329 4 150 B-106 4
4/0 M-7891 38-0329 4 150 B-106 4
#4
#6 M-7892 38-0329 4 90 B-106 2
#4 M-7893 38-0329 4 90 B-106 4
#2 M-7894 38-0329 4 90 B-106 2
#1 M-7895 38-0329 4 115 B-106 4
1/0 M-7896 38-0329 4 115 B-106 2
2/0 M-7897 38-0329 4 115 B-106 2
3/0 M-7898 38-0329 4 150 B-106 2
4/0 M-7899 38-0329 4 150 B-106 2
#5
#6 M-7900 38-0329 4 90 B-106 2
#4 M-7901 38-0329 4 90 B-106 4
#2 M-7902 38-0329 4 90 B-106 2
#1 M-7903 38-0329 4 115 B-106 4
1/0 M-7904 38-0329 4 115 B-106 2
2/0 M-7905 38-0329 4 115 B-106 2
3/0 M-7906 38-0329 4 150 B-106 2
4/0 M-7907 38-0329 4 150 B-106 2
#6
#6 M-7908 38-0329 4 90 B-106 2
#4 M-7909 38-0329 4 90 B-106 4
#2 M-7910 38-0329 4 90 B-106 2
#1 M-7911 38-0329 4 115 B-106 4
1/0 M-7912 38-0329 4 115 B-106 2
2/0 M-7913 38-0329 4 115 B-106 2
3/0 M-7914 38-0329 4 150 B-106 2
4/0 M-7915 38-0329 4 150 B-106 2
#7
&
Larger
#6 M-7916 38-4063 4 90 B-106-32 4
#4 M-7917 38-4063 4 90 B-106-32 2
#2 M-7918 38-4063 4 90 B-106-32 2
#1 M-7919 38-4063 4 115 B-106-32 4
1/0 M-7920 38-4063 4 115 B-106-32 4
2/0 M-7921 38-4063 4 115 B-106-32 2
3/0 M-7922 38-4063 4 150 B-106-32 2
4/0 M-7923 38-4063 4 150 B-106-32 2
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• Forheavydutymolds,moldswithwearplatesormoldsfor
Copperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0304-00 ~ File (pg 59)
PACKING MATERIAL NOTES
A packing pad is necessary when making
thermOweld® connections to Rebar. Packing
Material 38-0329-00 is copper shim stock.
Packing Material No.’s 38-4061, 38-4062 and 38-
4063 are a ceramic ber material and can be
used for one connection only. Be sure to specify
Packing Material No. when ordering Mold and
Weld Metal.
49
The Contractors Choice
thermOweld®
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
COPPER
LUGS
STRAIGHT AND OFFSET COPPER LUGS
thermOweld® straight & oset lugs are designed to be used
with CB-1 Type Molds listed on page 32. The lugs are made
from electrolytic grade copper bar stock. The lugs are available
with one, two or four bolt holes with NEMA spacing. For
lug sizes not listed, contact thermOweld®.
LUG SIZE STRAIGHT LUG
PART #
OFFSET LUG
PART #
# OF
HOLES BOLT SIZE T W A B
1/8 x 1 38-4200-00 38-4150-00 1 3/8 1/8 1 1/2 7/8
1/8 x 1 38-4202-00 38-4152-00 2 1/2 1/8 1 5/8 3
3/16 x 1 38-4203-00 38-4153-00 1 1/2 3/16 1 9/16 1-1/8
3/16 x 1 38-4205-00 38-4155-00 2 1/2 3/16 1 5/8 3
3/16 x 1‡ N/A 38-4154-00 2 3/8 3/16 1 7/16 1-7/8
1/4 x 1 38-4206-00 38-4156-00 1 1/2 1/4 1 5/8 1-1/8
1/4 x 1 38-4208-00 38-4158-00 2 1/2 1/4 1 5/8 3
1/4 x 1-1/2 38-4212-00 38-4162-00 1 5/8 1/4 1-1/2 3/4 1-1/2
1/4 x 1-1/2 38-4214-00 38-4164-00 2 1/2 1/4 1-1/2 5/8 3
1/4 x 2 38-3605-00 38-3607-00 2 1/2 1/4 2 5/8 3
3/8 x 1-1/2 38-4215-00 38-4165-00 1 5/8 3/8 1-1/2 3/4 1-1/2
3/8 x 1-1/2 38-4217-0 38-4167-00 2 1/2 3/8 1-1/2 5/8 3
3/8 x 2 38-4218-00 38-4168-00 1 5/8 3/8 2 1 2-1/8
3/8 x 2 38-4220-00 38-4170-00 2 1/2 3/8 2 5/8 3
1/4 x 3 38-4221-00 38-4171-00 4 1/2 1/4 3 5/8 3
3/8 x 3 38-4225-00 38-4175-00 4 1/2 3/8 3 5/8 3
1/2 x 3 38-4226-00 38-4176-00 4 1/2 1/2 3 5/8 3
‡ Non-NEMA spaced bolt holes. Two 3/8” bolt holes on 1” centers. For use with thermOweld Ground Plates 38-2864-00 & 38-4177-00
For sizes not listed, contact thermOweld®.
STRAIGHT LUG OFFSET LUG
T
W
A1 3/4”
A
W
W
A1 3/4”
1 3/4”
W
A1 3/4”
T
A
W
W
A1 3/4”
1 3/4”
B
50
The Contractors Choice
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thermOweld®
COPPER
LUGS
45˚ COPPER LUGS
thermOweld® 45˚ lugs are designed to be used with CB-1
Type Molds listed on page 32. The lugs are made from electrolytic
grade copper bar stock. The lugs are available with one,
two or four bolt holes with NEMA spacing. For lug sizes not
listed, contact thermOweld®.
LUG SIZE 45° LUG PART # # OF
HOLES BOLT SIZE T W A B
1/8 x 1 38-4227-00 1 3/8 1/8 1 7/16 7/8
1/8 x 1 38-4229-00 2 1/2 1/8 1 5/8 3
3/16 x 1 38-4230-00 1 1/2 3/16 1 5/8 1-1/4
3/16 x 1 38-4232-00 2 1/2 3/16 1 5/8 3
3/16 x 1‡ 38-4231-00 2 3/8 3/16 1 7/16 1-7/8
1/4 x 1 38-4233-00 1 1/2 1/4 1 5/8 1-1/4
1/4 x 1 38-4235-00 2 1/2 1/4 1 5/8 3
1/4 x 1-1/2 38-4239-00 1 5/8 1/4 1-1/2 3/4 1-1/2
1/4 x 1-1/2 38-4241-00 2 1/2 1/4 1-1/2 5/8 3
3/8 x 1-1/2 38-4242-00 1 5/8 3/8 1-1/2 3/4 1-1/2
3/8 x 1-1/2 38-4244-00 2 1/2 3/8 1-1/2 5/8 3
3/8 x 2 38-4245-00 1 5/8 3/8 2 3/4 1-1/2
3/8 x 2 38-4247-00 2 1/2 3/8 2 5/8 3
1/4 x 3 38-4248-00 4 1/2 1/4 3 5/8 3
3/8 x 3 38-4252-00 4 1/2 3/8 3 5/8 3
1/2 x 3 38-4253-00 4 1/2 1/2 3 5/8 3
‡ Non-NEMA spaced bolt holes. Two 3/8” bolt holes on 1” centers. For use with thermOweld
Ground Plates 38-2864-00 & 38-4177-00
For sizes not listed, contact thermOweld®.
45˚ LUG
W
A1 3/4”
A
W
W
A1 3/4”
1 3/4”
T
B
45˚
51
The Contractors Choice
thermOweld®
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
GROUND
PLATES
GROUND PLATES
When cast into concrete structures, these oer grounding
points for equipment, machinery, etc. They are made from
high quality copper alloy and can be thermOwelded easily
to copper cable.
PART # STUD SIZE
38-2999-00 4/0
PART # STUD SIZE
38-4051-00 4/0
38-4178-00 500 Kcmil
PART # STUD SIZE
38-2864-00 4/0
52
The Contractors Choice
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thermOweld®
GROUND
PLATES
GROUND PLATES
Use weld types CC-1 and CC-2 to connect copper cable to
ground plates.
Contact thermOweld® for mold numbers.
RS-3
GROUND PLATE
PART NUMBER MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
38-2864-00 M-6091 4 150 B-106 2
38-2999-00 M-6091 4 150 B-106 2
38-4051-00 M-6091 4 150 B-106 2
38-4178-00 M-6092 4 200 B-106 4
CRS-1†
CABLE SIZE
CRS-2†
MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
M-6093 17 200 B-106 4 1/0 M-6101 17 200 B-106 4
M-6094 17 200 B-106 4 2/0 M-6102 17 200 B-106 4
M-6095 17 250 B-106 4 3/0 M-6103 17 250 B-106 4
M-6096 17 250 B-106 4 4/0 M-6104 17 250 B-106 4
M-6097 17 250 B-106 4 250 MCM M-6105 17 250 B-106 4
M-6098 17 2-150 B-106 4 300 MCM M-6106 17 2-150 B-106 4
M-6099 17 2-150 B-106 4 350 MCM M-6107 6 2-200 B-107 4
M-6100 6 2-200 B-107 4 500 MCM M-6108 6 500 B-107 4
Illustration at left shows a ground
plate installed in a concrete wall.
RS-3
CRS-1 CRS-2
† These mold numbers are for use with Ground Plates 38-2999-00, 38-4051-00 and 38-2864-00.
Contact thermOweld® for molds used with Ground Plate 38-4178-00.
NOTE:
For structural purposes, weld types RS-3, CRS-1 and CRS-2
should only be used when the ground plate is to be encased
in concrete.
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GROUND
PLATES
GROUND PLATES
thermOweld® Pre-fabricated Ground Plate Assemblies
come ready to splice into your grounding system. Types
CR-31 and CR-32 are welded in an inverted position and
the resulting riser is used to place the ground plate on top
of 1/2” pipe. This helps position the ground plate ush with
a oor slab.
GROUND PLATE TYPE CR-31 TYPE CR-32 TYPE CR-27 TYPE CR-30
38-2864-00 38-4519-IH 38-4524-IH 38-4529-IH 38-4534-IH
38-2999-00 38-4521-IH 38-4526-IH 38-4531-IH 38-4536-IH
38-4051-00 38-4522-IH 38-4527-IH 38-4532-IH 38-4537-IH
38-4178-00 38-4523-IH 38-4528-IH 38-4533-IH 38-4538-IH
For complete part number replace with corresponding number for cable size and corresponding letter for
cable length. Contact thermOweld® for cable sizes and lengths not shown.
I = CABLE SIZE H = LENGTH IN INCHES
1 = #4 STR 5 = 4/0 STR A = 6” D = 24”
2 = #2 STR 6 = 250 MCM B = 12” E = 36”
3 = 1/0 STR 7 = 350 MCM C = 18” F = 48”
4 = 2/0 STR 8 = 500 MCM
Example: 38-4532-5C would be a CR-27 type with a 38-4051-00 ground plate and a 4/0 str pigtail, 18” long.
CR-27 CR-30
CR-31 CR-32
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AIRCRAFT
GROUNDING
RECEPTACLE
Aircraft Grounding Receptacle 38-0119-00 is a
copper alloy casting used for static grounding
in
aircraft refueling areas. The receptacle, when
installed, is ush with the airport apron surface
and provides a permanent, corrosion-proof
static grounding connection. It can easily be
attached to copper cable or ground rods in
several congurations with a thermOweld mold.
Replacement stubs available, part #38-0119-13.
AC-1
AC-2
AC TYPE MOLDS
Horizontal Cable to Aircraft Grounding Receptacle
AC-1 Type Molds are used to terminate a horizontal copper cable to a
ground receptacle. AC-2 Type Molds are used to connect
a horizontal
through copper cable to a ground receptacle
. thermOweld
types AC-
1 and AC-2 are made with the receptacle
in an inverted position.
The
resulting riser is then used to position
the receptacle on top of 1/2” IPS
pipe.
Size range is #2 through 4/0 solid, ropelay or concentric stranded
conductors.
AC-1
CABLE
SIZE
AC-2
MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
M-6330 4 115 B-106 2 #2 M-6338 4 115 B-106 4
M-6332 4 115 B-106 4 #1 M-6339 4 115 B-106 2
M-6333 4 150 B-106 4 1/0 M-6341 4 150 B-106 4
M-6335 4 150 B-106 2 2/0 M-6342 4 150 B-106 4
M-6336 4 150 B-106 4 3/0 M-6343 4 200 B-106 4
M-6337 4 150 B-106 2 4/0 M-6344 4 200 B-106 4
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.
Addsux“-S”
to mold number for solid conductors.
• Forheavydutymolds,moldswithwearplatesor
molds for Copperweld® cable, contact
thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps (see chart above for correct
handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
AC-1 AC-2
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AIRCRAFT
GROUNDING
RECEPTACLE
AR & ACR TYPE MOLDS
Horizontal Cable and Aircraft Grounding
Receptacle to Ground Rod
Type AR-1 molds are used to weld a ground
receptacle to the top of a ground rod. Types ACR-1
and ACR-2 are used to weld a horizontal cable and
ground receptacle to the top of a ground rod.
• For sizes not listed, contact thermOweld®.
• Moldslistedareforconcentricstrandedcable.Addsux“-S”
to mold number for solid conductors.
• Moldslistedareforcoppercladgroundrods.Forweldingtosteel,stainless
steelorgalvanizedsteelgroundrodsaddsux“-N”tomoldnumber.
• Forheavydutymolds,moldswithwearplatesormoldsfor
Copperweld® cable, contact thermOweld®.
• Forexpeditedservice,contactthermOweld®.
• RequiredTools;
Handle Clamps w/ Flint Ignitor (see chart above for correct handles)
38-0309-00 ~ Flint Ignitor
• Otherrecommendedaccessories;
38-3922-00 ~ Mold Cleaning Brush (pg 58)
38-0135-00 ~ Cable Cleaning Brush (pg 58)
38-0304-00 ~ File (pg 59)
38-0330-00 ~ Cable Clamp (pg 58)
ACR-1
GROUND
ROD SIZE CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
5/8”
1/0 M-6305 8 2-200 B-107 4
2/0 M-6306 8 2-200 B-107 4
3/0 M-6307 8 2-200 B-107 4
4/0 M-6309 8 2-200 B-107 4
3/4”
1/0 M-6310 8 2-200 B-107 4
2/0 M-6311 8 2-200 B-107 2
3/0 M-6312 8 2-200 B-107 4
4/0 M-6313 8 2-200 B-107 2
1”
1/0 M-6314 8 500 B-107 4
2/0 M-6315 8 500 B-107 4
3/0 M-6316 8 500 B-107 4
4/0 M-6317 8 500 B-107 4
ACR-2
GROUND
ROD SIZE CABLE SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
5/8”
1/0 M-6318 8 2-200 B-107 4
2/0 M-6319 8 2-200 B-107 2
3/0 M-6320 8 2-200 B-107 4
4/0 M-6321 8 2-200 B-107 4
3/4”
1/0 M-6322 8 2-200 B-107 2
2/0 M-6323 8 2-200 B-107 2
3/0 M-6324 8 2-200 B-107 4
4/0 M-6325 8 2-200 B-107 2
1”
1/0 M-6326 8 500 B-107 4
2/0 M-6327 8 500 B-107 4
3/0 M-6328 8 500 B-107 4
4/0 M-6329 8 500 B-107 4
AR-1
GROUND
ROD SIZE MOLD #
PRICE
KEY
WELD
METAL
HANDLE
CLAMPS
LEAD
TIME
5/8” M-6301 17 2-150 B-106 2
3/4” M-6300 17 2-150 B-106 4
1” M-6303 6 2-200 B-107 4
ACR-1 ACR-2
AR-1
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HANDLE
CLAMPS
B-106 & B-107 HANDLE CLAMPS
For most connections involving lugs, cable or rectangular bus, thermOweld Handle Clamps are used.
thermOweld® Handle Clamps make possible the use of many dierent sizes and types of molds with only
two dierent clamps. The two handle clamps are catalog numbers B-106 and B-107. These will t 95% of
all standard thermOweld® molds.
1.
Use B-106 clamps for all molds having a price key 4, 7, 17, 22 or 24. These molds are a nominal 3 1/8” wide molds.
2.
Use B-107 clamps for all molds having a price key 5, 6, 8, 13 or 23. These molds are a nominal 4” wide molds.
3.
All molds having a price key 2, 3, 9, 10, 11, 12, 14, 15, 16 or 33 have an attached frame; separate handles are not required.
MOLD SUPPORT CLAMP
The Mold Support Clamp is used to hold a mold in position
on a vertical steel column or angle. It is easily attached to the
Handle Clamps. The Mold Support Clamp can be used with
weld types CS-3, CS-18, CS-23 and CS-27.
Part # 40-3657-00
PK-14 HANDLE ATTACHMENT
The PK-14 Handle Attachment is used to hold a PK-14 molds in
position. It is easily attached to the B-106 Handle Clamps. The
PK-14 Handle Attachment can be used with weld types CRE-1
and CRE-4.
Part # 40-0106-75
40-0106-75 SHOWN ATTACHED TO
B-106 HANDLE CLAMPS
40-0106-75
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HANDLE
CLAMPS
HORIZONTAL & VERTICAL CHAIN CLAMPS
thermOweld® Chain Clamps are used to hold a mold in position on horizontal or vertical pipe up to 4” in
diameter. For larger pipe a 20” chain extension is available to allow the chain clamps to be used on pipe
up to 10” in diameter. The chain clamp can be purchased complete with B-106 or B-107 Handle Clamps
or if you already have a set of clamps, you can order just the chain clamp and mounting assembly.
The mounting assembly can easily attached to your existing thermOweld® Handle Clamps. 20” Chain
Extension part #40-0106-27.
CHAIN CLAMPS
PART # FITS MOLDS
W/ PRICE KEY
FOR USE WITH
WELD TYPES PIPE POSITION
40-0106-32 4, 17, 22 & 24
CS-3, 4, 7, 23 & CRE-6
VERTICAL
40-0107-32 5, 6 & 23 CS-3, 4, 7 & 23 VERTICAL
40-0106-37 4, 17, 22 & 24 CS-1, 2, 5, 8 & 9 HORIZONTAL
40-0107-37 5, 6 & 23 CS-1, 2, 5, 8 & 9 HORIZONTAL
40-0106-41 4, 17 CS-6, 18 & CRE-3 VERTICAL
CHAIN CLAMP ONLY (HANDLE CLAMPS NOT INCLUDED)
PART # FITS HANDLE
CLAMP
FOR USE WITH
WELD TYPES PIPE POSITION
40-0106-76 B-106 & B-107
CS-3, 4, 7, 23 & CRE-6
VERTICAL
40-0106-78 B-106 & B-107 CS-1, 2, 5, 8 & 9 HORIZONTAL
40-0106-77 B-106 & B-107 CS-6, 18 & CRE-3 VERTICAL
VERTICAL MAGNETIC CLAMPS
thermOweld® Magnetic Clamp is used to hold a mold in
position on a vertical steel surface. The magnetic clamp
can be purchased complete with B-106 Handle Clamps or
if you already have a set of handles, you can order just the
magnetic mounting assembly. The mounting assembly
can easily be mounted on the prongs of your existing
B-106 handle clamps. A minimum of 10” is required.
VERTICAL MAGNETIC CLAMPS
PART # FITS MOLDS
W/ PRICE KEY
FOR USE WITH
WELD TYPES
40-4431-00 4 & 17 CS-3, 4, 7 & 23
MAGNETIC CLAMP ONLY
PART # FITS HANDLE
CLAMPS
FOR USE WITH
WELD TYPES
40-4431-01 B-106 CS-3, 4, 7 & 23
40-0106-32 / 40-0107-32
40-0106-78 40-0106-77
40-0106-76
40-0106-41 / 40-0107-41
40-4431-0140-4431-00
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ACCESSORIES
38-0330-00 CABLE CLAMP
The thermOweld Cable Clamp is recommended for holding a wide
range of cables properly in place in molds when welding cables that
are under tension. This prevents the cables from pulling out of the
mold when the weld is made.
CABLE CLEANING AND CARD CLOTH BRUSH
The Cable Cleaning Brush is recommended for cleaning heavily
oxidized cables. The V-shape brushes permit their use over a
wide range of cable sizes. Brush assembly consists of a handle
with two sti wire bristle brushes that are rotatable, for longer
life and are replaceable.
The Card Cloth Brush is used for cleaning large conductors
and bus bar. It has short sti bristles. These brushes are for
cleaning cable only, not molds.
The Mold Cleaning Brush is used to clean the graphite mold
without damaging the mold.
Cable Cleaning Brush ......................38-0135-00
Replacement Brush..........................38-0135-01
Card Cloth Brush ...............................38-0306-00
Mold Cleaning Brush .......................38-3922-00
MOLD CLEANERS
Mold Cleaners are used to clean the slag from molds that
are not split through the crucible.
40-0319-01 ....................for cartridge sizes #15 thru #65
40-0319-03 ....................for cartridge sizes #90 thru #500
38-0306-00
38-3922-00
GROUND ROD
DRIVING SLEEVES
Ground Rod Driving Sleeves are placed
over the top of a ground rod while
driving it into the ground. This prevents
the top from mushrooming or aring
out. Ground rod driving sleeves come
in sizes to t all standard unthreaded
ground rods.
PART # GROUND ROD SIZE
38-3662-01 1/2” Copper Clad or Steel Ground Rod
38-3662-02 5/8” Copper Clad Ground Rod
38-3662-05 5/8” Steel Ground Rod
38-3662-03 3/4” Copper Clad Ground Rod
38-3662-06 3/4” Steel Ground Rod
38-3662-04 1” Copper Clad Ground Rod
38-3662-07 1” Steel Ground Rod
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ACCESSORIES
PACKING MATERIAL
Packing material is used to prevent the molten
weld metal from leaking out of the mold. When
cable opening becomes worn from heavy use, the
packing material may be used to prolong mold
use. It is also used around 7 strand cable to prevent
leaking. Packing material comes in a 1 lb or a 5 lb
package.
Note: This packing material to be used on outside
of mold only. If packing gets into weld cavity, gassy
welds will result.
38-0101-00 RASP
This tempered steel, curved rasp is recommended
for removing rust and mill scale from steel and cast
iron surfaces. The blade is replaceable. Specify part
# 38-0101-01.
Not recommended for use on galvanized surfaces.
38-0309-00 Flint Ignitor
The 38-0309-00 Flint Ignitor is used to ignite
the starting powder. Each mold that is sold
with a frame has a Flint Ignitor included.
Replacement ints are available upon request.
Part #38-0309-01.
TOOL KIT
38-0302-00 ~ Tool Kit with Tools Shown except Rasp
38-0302-02 ~ Tool Kit with Tools Shown and Rasp
38-0303-00 ~ Tool Box Only
TOOLS
38-0304-00 ~ 8” File
38-0305-00 ~ Wire Brush
38-0306-00 ~ Card Cloth Brush
38-0307-00 ~ Crimping Tool
38-0308-00 ~ 6” Screwdriver
38-0309-00 ~ Flint Ignitor
38-3922-00 ~ Mold Cleaning Brush
38-0904-00 Flint Ignitor Extension
The 38-0904-00 Flint Ignitor Extension allows the
installer to stand 36” from the mold. Flint Ignitor is
included.
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ADAPTER SLEEVES
FOR USE ON CABLE SIZE PART
NO.
USE IN
MOLD
SIZE
SLEEVE DIMENSIONS
STRANDED SOLID O.D. I.D.
LENGTH
#12, #14 #10, #12, #14 A-200 #6 STR & Sol .156 .111 1.00
#9, #10 #8, #9, #10 A-208 #4 Sol .203 .140 1.00
#7, #8, #10 #6, #8 A-201 #4 .227 .177 1.00
#6 #5 A-202 #2 .292 .198 1.00
#4, #5 #3, #4 A-207 #2 .287 .246 1.00
#4 #2 A-204 #1 .340 .246 1.00
#2 #1 A-203 1/0 .370 .307 1.00
#1 1/0 A-209 2/0 .420 .359 1.00
1/0, #1 2/0 A-205 3/0 & 4/0 Sol .452 .389 1.00
2/0, 1/0 3/0 A-240 4/0 .524 .437 1.50
4/0 - A-211 300 MCM .625 .545 1.25
250 MCM - A-212 350 MCM .677 .595 1.25
350, 400 MCM - A-213 500 MCM .811 .762 1.50
250, 300, 350 MCM - A-214 500 MCM .811 .700 1.50
750, 800 MCM - A-215 1000 MCM 1.156 1.050 1.50
SHIM STOCK AND ADAPTER SLEEVES
thermOweld® molds designed for larger cable sizes can be used on smaller diameter cables if copper
adapter sleeves or shim stock are utilized. The copper shim stock, .0108” x 1-1/2” x 3”, is normally wrapped
around cable until the diameter is about equal to the cable opening. A tight t is not necessary as the
shim stock will unwrap slightly and prevent leakage of weld metal.
To order shim stock use part # 38-0329-00. Shim stock comes 100 pieces per box.
ADAPTER SLEEVES
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"J"
NOTES:
• Allholesare7/16"unlessspecieddierently.Toorderthreadedholes,specifyholesize.
The standard tapped hole size is 1/4-20 unless specied dierently.
• Abovebarpatternsrepresenta12"groundbar.
• Allbarsareavailablewithelectro-tinplating.
"M"
"P"
GROUND BAR HOLE PATTERNS
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Ground Bar shown with
optional pigtail.
HolePattern"J"
HolePattern"M"
HolePattern"P"
Pattern “J”
Catalog Number Kit Tinned Bar Size # of Holes
38-6323-01 Bar Only No 1/4” X 4” X 12” 27
38-6323-02 Yes 1/4” X 4” X 12” 27
38-6323-03 Bar w/ Insulators & Brackets No 1/4” X 4” X 12” 27
38-6323-04 Yes 1/4” X 4” X 12” 27
38-6324-01 Bar Only No 1/4” X 4” X 20” 51
38-6324-02 Yes 1/4” X 4” X 20” 51
38-6324-03 Bar w/ Insulators & Brackets No 1/4” X 4” X 20” 51
38-6324-04 Yes 1/4” X 4” X 20” 51
38-6325-01 Bar Only No 1/4” X 4” X 24” 63
38-6325-02 Yes 1/4” X 4” X 24” 63
38-6325-03 Bar w/ Insulators & Brackets No 1/4” X 4” X 24” 63
38-6325-04 Yes 1/4” X 4” X 24” 63
• Mountingholesnotincludedintotal.
• Accommodatestwoholelugsspaced3/4",1"and1-3/4"oncenter.
• 12"barpictured.Holesare7/16"diameter.
• Barsavailableelectro-tinplated.
• Barsavailablewith25'#2tinnedsolidpigtail.
• Tamperproofboltsavailable.
• Plexiglasscoveravailable.
• Othersizesavailable.Contactfactoryfordetails.
Pattern “M”
Catalog Number Kit Tinned Bar Size # of Holes
38-6326-01 Bar Only No 1/4” X 4” X 12” 48
38-6326-02 Yes 1/4” X 4” X 12” 48
38-6326-03 Bar w/ Insulators & Brackets No 1/4” X 4” X 12” 48
38-6326-04 Yes 1/4” X 4” X 12” 48
38-6327-01 Bar Only No 1/4” X 4” X 20” 88
38-6327-02 Yes 1/4” X 4” X 20” 88
38-6327-03 Bar w/ Insulators & Brackets No 1/4” X 4” X 20” 88
38-6327-04 Yes 1/4” X 4” X 20” 88
38-6328-01 Bar Only No 1/4” X 4” X 24” 112
38-6328-02 Yes 1/4” X 4” X 24” 112
38-6328-03 Bar w/ Insulators & Brackets No 1/4” X 4” X 24” 112
38-6328-04 Yes 1/4” X 4” X 24” 112
• Mountingholesnotincludedintotal.
• Accommodatestwoholelugsspaced3/4"and1"oncenter.
• 12"barpictured.Holesare7/16"diameterandslotsare7/16"x11/16".
• Barsavailableelectro-tinplated.
• Tamperproofboltsavailable.
• Plexiglasscoveravailable.
• Othersizesavailable.Contactfactoryfordetails.
Pattern “P”
Catalog Number Kit Tinned Bar Size # of Holes
38-6329-01 Bar Only No 1/4” X 2” X 12” 26
38-6329-02 Yes 1/4” X 2” X 12” 26
38-6329-03 Bar w/ Insulators & Brackets No 1/4” X 2” X 12” 26
38-6329-04 Yes 1/4” X 2” X 12” 26
• Mountingholesnotincludedintotal.
• Accommodatestwoholelugsspaced3/8"and1"oncenter.
• 12"barpictured.Holesare7/16"diameterandslotsare7/16"x11/16".
• Barsavailableelectro-tinplated.
• Tamperproofboltsavailable.
• Plexiglascoveravailable.
• Othersizesavailable.Contactfactoryfordetails.
2S01
2S01
2S01
GROUND
BARS
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Octagon
Hexagon Round
Manufactured from glass reinforced thermoset polyester.
38-6336-00
Catalog Number “A” “B” Shape Thread Size Voltage Rating
38-6330-00 1” 1” Hex 1/4” - 20 X 1/4” AL 600
38-6331-00 2” 1 1/2” Octagon 1/4” - 20 X 1/2” STL 1500
38-6332-00 1 3/4” 1 1/2” Round 3/8” - 16 X 3/8” AL 600
38-6333-00 1 3/4” 1 1/2” Round 5/16” - 18 X 1/2” STL 600
38-6334-00 2” 2” Octagon 1/2” - 13 X 5/8” STL 2300
38-6335-00 2 1/2” 2 5/8” Octagon 5/8” - 11 X 3/4” AL 3400
Catalog Number Mounting Hole Size “H” Kit Heavy Duty
38-6336-00 7/16” 1” No No
38-6337-00 7/16” 1” Yes No
• Manufacturedfrom304seriesstainlesssteel.
• Kitincludestwooftheassembly(pictured)plusthe3/8"hardwarerequiredto
mount to a ground bar.
STANDOFF INSULATORS - RED
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Catalog Number Ground Plate Size Thickness (Inches)
38-6338-00 18” X 18” .032
38-6339-00 24” X 24” .032
• CopperGroundPlatefeaturestwodualcableconnectorsfor
a secure electrical connection.
Catalog Number Ground Plate Size Thickness (Inches)
38-6338-01 18” X 18” .032
38-6339-01 24” X 24” .032
• Sameasaboveexceptonlyhasasinglecableconnector.
Catalog Number Ground Plate Size Thickness (Inches)
38-6340-”X”0 18” X 18” .032
38-6341-”X”0 24” X 24” .032
• CopperGroundPlatefeaturesan18"or24"(dependingonthesize
of the plate) copper conductor exothermically welded to the plate.
Note - "X" When ordering, please specify type of conductor to be used.
1 = #4 STR 4 = 1/0 STR 7 = 250 MCM
2 = #2 SOL 5 = 2/0 STR 8 = 350 MCM
3 = #2 STR 6 = 4/0 STR 9 = 500 MCM
(Example:38-6340-20=18"x18"GroundPlatew/#2STRconductor)
Catalog Number Ground Plate Size Thickness (Inches)
38-6342-18 18” X 18” .25
38-6342-24 24” X 24” .25
• 1/4"thickbarecoppergroundplate.
• Fieldconnectionrequired.
APPLICATION NOTES:
•CopperGroundPlatesareusedinareashavinglittleornotopsoil.
•Canalsobeusedtoenhancegroundgridsystems.
•CanbeusedinconjunctionwithearthenhancementmaterialsuchasContact.
Other sizes and thicknesses are available.
Please contact factory for details.
COPPER GROUND PLATES
2S01
2S01
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APPLICATION NOTES:
•Enhancedgroundsareusedinhighresistivitysoilconditionsandwhenlowresistancegroundelectrode
systems are critical.
•Conductoriswelded18"downfromthetop.
•Outsidediameterofcoppertubeis2-1/8".
•UL467listed.
Catalog Number Length Inspection
Well
Contact GF
25# Bag Pigtail
38-6050-31 5’ Yes 2 5’ - 4/0 STR
38-6050-32 10’ Yes 4 5’ - #2 SOL (Tinned)
38-6050-33 10’ Yes 4 5’ - 2/0 STR
38-6050-34 10’ Yes 4 5’ - 4/0 STR
38-6050-35 20’ Yes 8 5’ - #2 SOL (Tinned)
38-6050-36 20’ Yes 8 5’ - 2/0 STR
38-6050-37 20’ Yes 8 5’ - 4/0 STR
• Othersizesandconductortypesavailable.Contactthefactoryfordetails.
2S01
CONTACT-GF
VERTICAL ENHANCED
GROUND ROD KITS
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APPLICATION NOTES:
•Enhancedgroundsareusedinhighresistivitysoilconditionsandwhenlowresistancegroundelectrode
systems are critical.
• L-shaped enhanced ground rods are used when proper depth cannot be achieved due to physical
conditions such as bedrock.
•Conductoriswelded18"downfromthetop.
• Outsidediameterofcoppertubeis2-1/8".
•UL467listed.
Catalog Number Length Inspection
Well
Contact GF
25# Bag Pigtail
38-6051-32 2’ X 10’ Yes 4 5’ - #2 SOL (Tinned)
38-6051-33 2’ X 10’ Yes 4 5’ - 2/0 STR
38-6051-34 2’ X 10’ Yes 4 5’ - 4/0 STR
38-6051-35 2’ X 20’ Yes 8 5’ - #2 SOL (Tinned)
38-6051-36 2’ X 20’ Yes 8 5’ - 2/0 STR
38-6051-37 2’ X 20’ Yes 8 5’ - 4/0 STR
• Othersizesandconductortypesavailable.Contactthefactoryfordetails.
2S01
CONTACT-GF
HORIZONTAL L-SHAPED
ENHANCED ROUND ROD
KITS
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thermOweld® CONTACT-GF is a economical solution
for areas with very dicult grounding issues.
CONTACT-GF is highly conductive in a wet or dry
application and does not require moisture to lower the
resistance of your grounding system.
CONTACT-GF contains a corrosion inhibitor which forms
a lm on copper creating a barrier against corrosion.
CONTACT-GF can be poured in dry or pumped in slurry
form. No tamping required. It is very contractor friendly.
No special tools required.
CONTACT-GF Advantages:
EZ to install•
Electrically Conductive•
Environmentally Friendly•
Will not leech into the ground•
Positive low resistance, electrical connection to earth•
Does not contain any hazardous chemicals•
Compatible with all copper grounding systems•
Contains a corrosion inhibitor to protect copper•
Will not expand or shrink•
Not aected by freezing•
Excellent shelf life•
Typical resistivity <10 Ohm-cm•
C O N
T A C T
GROUND ENHANCEMENT MATERIAL GM
thermOweld
®
Certain applications require a permanent hardening
grounding material. thermOweld® CONTACT-GS is the
product of choice.
CONTACT-GS is compatible with all standard copper
grounding systems. It is an economical solution to dicult
grounding issues in hard to deal with areas.
CONTACT-GS is manufactured from environmentally
safe material and is extremely stable when mixed with
water or exposed with moisture.
CONTACT-GS attains the hardening characteristics of
cement while retaining its highly conductive properties.
CONTACT-GS will remain highly conductive during a
drought or when exposed to extremely low temperature.
Since CONTACT-GS does not have any shrinkage
or expansion properties it will remain in constant
CONTACT with the earth.
CONTACT-GS can be poured in dry or pumped in slurry
form. No tamping required. It is very contractor friendly.
No special tools required.
CONTACT-GS Advantages:
EZ to install•
Will attain a hardened State •
Electrically Conductive•
Environmentally Friendly•
Will not leech into the ground•
Positive low resistance, electrical connection to earth•
Does not contain any hazardous chemicals•
Compatible with all copper grounding systems•
Will not expand or shrink•
Not aected by freezing•
Excellent shelf life•
Typical resistivity <10 Ohm-cm•
CONTACT -GM
Type Part #
CONTACT - GF 25Ib 38-6501-25
CONTACT - GF 50Ib 38-6501-50
CONTACT - GS 25Ib 38-6502-25
CONTACT - GS 50Ib 38-6502-50
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Heavy Duty Well with Cast Iron Cover
Heavy Duty Well with Cast Iron Cover
APPLICATION NOTES:
•Providesreadyaccesstogroundelectrodefortestingandinspectionpurposes.
• Topreventdisplacementbyfrost,theaccesswellmustbelongerthanthefrostlineisdeep.
Catalog Number Diameter Length Cover Type
38-6343-36 10” 36” Cast Iron
38-6343-42 10” 42” Cast Iron
• 10"diameterSchedule80PVCwell.
• Availablein36"and42"lengths.
• Four27"slotsallowforgroundelectrodeconnections
to be made before installation of test well.
• Castironcovertsintocastironringforextrasupport.
• Foruseintracareas.
Catalog Number Diameter Length Cover Type
38-6344-12 12” 12” Cast Iron
38-6344-30 12” 30” Cast Iron
• 12"diameterSchedule80PVCwell.
• Availablein12"and30"lengths.
• Castironcovertsintocastironringforextrasupport.
• Foruseintracareas.
GROUND ACCESS WELLS -
HEAVY DUTY
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Low Impedance Riser (L.I.R.)
exothermically welded to SRG
Bonding conductor exothermically
welded to SRG
Bonding conductor exothermically welded to
round and square oor pedestals
Signal Reference Grid Is:
• manufacturedfrom2"x26copperstrips
• spacedon2ftcenters
• factoryweldedateachcrossover
• furnishedinsectionswithwidthsfrom4ftto
18ft (length limited by weight, approx. 200 lbs)
• shippedontubesandprotectedfor
transporting
• interconnectedintheeldusingThermOweld
molds and powder
Adjoining sections of SRG are to be exothermically
welded by installer using ThermOweld molds and
powder
The same ThermOweld mold used to connect
adjoining SRG's may be used to make splices, tees,
ells or crosses
SIGNAL REFERENCE
GRID (SRG)
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The molds listed can make any of the above connections
CABLE
SIZE
PEDESTAL
TYPE
WELD
TYPE MOLD # PRICE
KEY
WELD
METAL
#6 STR 1” ROUND CS-6 M-6124 33 #15
#6 STR 1” ROUND CS-6 LE-6124 33 LE#15
#6 STR 7/8” SQUARE CS-27 M-6125 33 #15
#6 STR 7/8” SQUARE CS-27 LE-6125 33 LE#15
#6 STR 1” ROUND CS-3 M-6609 33 #15
#6 STR 1” ROUND CS-3 LE-6609 33 LE#15
#6 STR 7/8” SQUARE CS-3 M-6610 33 #15
#6 STR 7/8” SQUARE CS-3 LE-6610 33 LE#15
#4 STR 1” ROUND CS-6 M-6252 33 #15
#4 STR 1” ROUND CS-6 LE-6252 33 LE#15
#4 STR 7/8” SQUARE CS-27 M-8502 33 #15
#4 STR 7/8” SQUARE CS-27 LE-8502 33 LE#15
#4 STR 1” ROUND CS-3 M-6783 33 #15
#4 STR 1” ROUND CS-3 LE-6783 33 LE#15
#4 STR 7/8” SQUARE CS-3 M-6784 33 #15
#4 STR 7/8” SQUARE CS-3 LE-6784 33 LE#15
#2 STR 1” ROUND CS-6 M-8863 33 #15
#2 STR 1” ROUND CS-6 LE-8863 33 LE#15
#2 STR 7/8” SQUARE CS-27 M-8743 33 #15
#2 STR 7/8” SQUARE CS-27 LE-8743 33 LE#15
#2 STR 1” ROUND CS-3 M-6785 33 #15
#2 STR 1” ROUND CS-3 LE-6785 33 LE#15
#2 STR 7/8” SQUARE CS-3 M-6786 33 #15
#2 STR 7/8” SQUARE CS-3 LE-6786 33 LE#15
SRG SIZE WELD
TYPE MOLD # PRICE
KEY
WELD
METAL
26 GAGE X 2” BB-46 M-6164 17 #32
26 GAGE X 2” BB-46 LE-6164 17 LE#32
CABLE TO FLOOR PEDESTALS
SRG CONNECTIONS
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CABLE
SIZE
WELD
TYPE MOLD # PRICE
KEY
WELD
METAL
#6 STR CB-34 M-2763 4 #25
#6 STR CB-34 LE-2763 4 LE#25
#4 STR CB-34 M-6253 4 #32
#4 STR CB-34 LE-6253 4 LE#32
#2 STR CB-34 M-6254 4 #32
#2 STR CB-34 LE-6254 4 LE#32
CABLE TO (SRG)
CONNECTIONS
CABLE TO VERTICAL STEEL
CONNECTIONS
CABLE
SIZE
WELD
TYPE MOLD # PRICE
KEY
WELD
METAL
#6 STR CS-3 M-8848 † 18 #25
#6 STR CS-3 LE-8848 † 19 LE#25
#4 STR CS-3 M-586 4 #45
#4 STR CS-3 LE-586 4 LE#45
#2 STR CS-3 M-588 4 #45
#2 STR CS-3 LE-588 4 LE#45
† Requires 38-0202-00 copper adapter sleeve
CABLE TO LUG CONNECTION
CABLE
SIZE
WELD
TYPE MOLD # PRICE
KEY
WELD
METAL
#6 STR CB-1 M-6255 18 #25
#6 STR CB-1 LE-6255 19 LE#25
#4 STR CB-1 M-6257 18 #25
#4 STR CB-1 LE-6257 19 LE#25
#2 STR CB-1 M-6258 18 #32
#2 STR CB-1 LE-6258 19 LE#3
1/16"x1/2"lugwith1/4"diahole-Part#38-4709-00
Contact factory for other lug sizes.
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thermOweld®
thermOweld'sLowEmissionSystemreducestheemissionsgivenobyourstandardweldingsystems.
This system uses the same high quality thermOweld® weld powder less the standard starting powder. It
is ignited using a rechargeable 6 volt battery and an electric fuse inserted into the crucible of the mold.
With this system, the crucible is a semi closed system where the emissions from the reaction are made
to pass through a graphite felt lter contained in the lid of the mold. This eliminates most of the visible
smoke from the reacting weld powder.
This system is currently available in all of thermOweld’s standard congurations that use 200 gram or less
cartridge.Toordermolds,replacethe“M”inthemoldnumberwith“LE”(exM-241becomesLE-241).To
orderweldmetal,placeprex“LE”infrontofcartridgesize(ex#115becomesLE#115).Forothersizes
contact factory.
This system is an excellent choice when welding is to be done in areas where minimal smoke and sparks
are a necessity such as clean rooms, vaults, tunnels, computer rooms, and telecommunication facilities.
PART # DESCRIPTION
38-4709-00 1/16” X 1/2” LUG WITH 1/4” DIA. HOLE
38-0202-00 COPPER SLEEVE
40-4565-00 ECONOMOLD HANDLE CLAMP
38-5238-00 SRG SUPPORT CLIP
38-4395-00 BATTERY PACK
PART # DESCRIPTION
38-5101-† Low Impedance Riser
†=LengthofL.I.R.ininches(ex.38-5101-36isa36"lgL.I.R.)
LowImpedenceRisersaremadefrom2"widex26"gage
copperstripwitha5/16"diameterholeatoneend.
LOW IMPEDENCE RISERS
(L.I.R.)
ACCESSORIES
thermOweld® LOW
EMISSIONS SYSTEM
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A Signal Reference Grid may also be economically fabricated from standard, bare round
wire joined together via welding, brazing, compression or a suitable grounding clamp
arrangement at each of the crossing points. thermOweld® oers a variety of ground ped
estal clamps and conductors to achieve these objectives.
Ground lead to
equipment cabinet.
• Electroplatedtinnedbronzeincludesstainlesssteelhardware.
• Accommodates3conductorsupto4/0.
• Fitsbothroundandsquarepedestallegsupto1-1/8"outsidediameter.
• Packaged10perbox.
38-6347-00 Ground Pedestal Clamp
Listed 50H2
Listed 2S01
Catalog Number U-Bolt Type Pedestal
Size
Conductor
Size Box Qty
38-6345-00 Square 1” #6 STR 10
38-6346-00 Round 1” #6 STR 10
38-6345-01 Square 1” #4 STR 10
38-6346-01 Round 1” #4 STR 10
38-6345-02 Square 1” #2 STR 10
38-6346-02 Round 1” #2 STR 10
•Fitsa1"pedestal(1-1/8"OD).
•Accommodatescrossrunswithoutaddinganadditionalconnector.
ROUND - WIRE SIGNAL
REFRENCE GRID
GROUND PEDESTAL CLAMPS
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thermOweld®
Catalog Number Tin Plated Box Qty
38-6376-00 No 10
38-6376-01 Yes 10
• Heavydutybronzeclampincludesstainlesssteel
hardware.
• Availableelectro-tinplated.
• Acceptsconductors#6solidthru2/0stranded.
• Fitsbothroundandsquarepedestallegsupto
1-1/8"outsidediameter.
Catalog Number Conductor Size Box Qty
38-6348-00 #6 STR 25
38-6348-01 #4 STR 10
38-6348-02 #2 STR 10
• Usedwhenweldedconnectionsarenotfeasible.
• Uniquedesignallowsclampstoformconnections
at most any angle.
• Specicusesincludefabricationunderan
existing computer room oor.
Listed 2S01
Listed 2S01
GROUND PEDESTAL CLAMPS
COMPUTER ROOM GROUND
CLAMPS
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Ground Electrodes
& Accessories
Ground Electrodes
& Accessories
thermOweld® prefabricated wire mesh
can be supplied with no overhang, overlap-
ping ends and butt splice ends.
The overlapping end conguration is
designed to allow for side by side connec-
tions of adjoining mats. This type of connec-
tion provides the easiest method of joining
twomeshsections.Adding2"toonehalf
the conductor spacing provides the overlap-
pingends.Forexample,ifthemeshsizeis6"
square,theoverlappingendlengthis5".
The butt splice end spacing is equal to
half the conductor spacing. For example,
ifthemeshis4"squarethebuttspliceend
lengthis2".Thebuttspliceendprovidesa
more conservative use of conductor.
No Overhang
"Overlapping" ends
"Butt Splice" ends
Listed 2S01
Listed 2S01
Listed 2S01
UL LISTED PREFABRICATED
COPPER GROUND MESH
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• Manufacturedfromelectroplatedtinnedbronzeoraluminum.
• Widerconductorrange;#6through250MCM.
• Features“quickconnect”,bi-directionaldesign.
• PEM® stud ensures a ush mounting surface.
• DualULlisting(UL96&UL467).Patentpendingdesign.
• SuitableforDirectBurial.
Pipe Range .5/.75
Pipe Range 1/1.25
96
467
96
467
96
467
Pipe Range 1.5/2 - 6
PIPE CLAMPS
Catalog Number Material Nominal Pipe Size Range Pipe Outside Diameter Box Qty.
38-6549-00 Tinned Bronze .5” to .75” .375” to 1” 5
Catalog Number Material Nominal Pipe
Size Range
Pipe Outside
Diameter Box Qty.
38-6351-00 Tinned Bronze 1.5” to 2” 1” to 2.4” 5
38-6351-01 Aluminum 1.5” to 2” 1” to 2.4” 5
38-6351-02 Tinned Bronze 2.5” to 3” 2.25” to 3.5” 5
38-6351-03 Aluminum 2.5” to 3” 2.25” to 3.5” 5
38-6351-04 Tinned Bronze 3.5” to 4” 3.2” to 4.5” 5
38-6351-05 Aluminum 3.5” to 4” 3.2” to 4.5” 5
38-6351-06 Tinned Bronze 5” to 6” 5.63” to 6.63” 5
38-6353-07 Aluminum 5” to 6” 5.63” to 6.63: 5
Catalog Number Material Nominal Pipe
Size Range
Pipe Outside
Diameter Box Qty.
38-63-50-00 Tinned Bronze 1” to 1.25” .75” to 1.7” 5
38-6350-01 Aluminum 1” to 1.25” .75” to 1.7” 5
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• Allclampsprovide1-1/2"ofcontactareatoensuresucient
electrical contact for both ground fault and lightning current.
• Theseclampscanbeconnectedtogroundconductorsvia
exothermic connections and/or standard compression lugs.
• Lugendsare1/4"x1"andhaveholesthatare3/8"diameter1"
on center spacing.
• TheUniversalPipeClamp38-6352-00provides
bi-directional grounding capabilities making it the perfect con-
nection for grounding fence rail to fence post applications.
• Sizesrangefrom3/4"upthrough6"nominalpipediameters.
• Allclampsaremanufacturedfromhighlyconductivetinned
copper and feature stainless steel hardware.
38-6353-XX
50H2
38-6352-00
Catalog Number Nominal Pipe Size Box Qty
38-6352-00 .75” to 1.25” 10
38-6353-00 1.5” to 2” 10
38-6353-01 2.5” to 3” 5
38-6353-02 3.5” to 4” 5
38-6353-03 5” to 6” 10
38-6353-04 8” 5
38-6353-05 10” 5
38-6353-06 12” 5
UNIVERSAL PIPE CLAMPS
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Figure 3
EXAMPLE
0000-38-6013-1D
1.5"Post
Left Ground Conductor is
#2AWGTinnedSolidx24"long
Right Ground Conductor is
#2AWGTinnedSolidx24"long
Figure 2
EXAMPLE
0000-38-6010-6L
4"Post
No Left Ground Conductor
Right Ground Conductor is
4/0Concentricx144"long
Figure 1
EXAMPLE
0000-38-6007-1D
3"Post
Left Ground Conductor is
#2AWGTinnedSolidx24"long
No Right Ground Conductor
Catalog Number Nominal Pipe Size Figure
0000-38-6003-†‡ Fits 3/4” to 1 1/4” Post - Left Hand 1
0000-38-6004-†‡ Fits 3/4” to 1 1/4” Post - Right Hand 2
0000-38-6005-†‡ Fits 1 1/2” to 2” Post - Left Hand 1
0000-38-6006-†‡ Fits 1 1/2” to 2” Post - Right Hand 2
0000-38-6007-†‡ Fits 2 1/2” to 3” Post - Left Hand 1
0000-38-6008-†‡ Fits 2 1/2” to 3” Post - Right Hand 2
0000-38-6009-†‡ Fits 3 1/2” to 4” Post - Left Hand 1
0000-38-6010-†‡ Fits 3 1/2” to 4” Post - Right Hand 2
0000-38-6011-†‡ Fits 3/4” to 1 1/4” Post 3
0000-38-6013-†‡ Fits 1 1/2” to 2” Post 3
0000-38-6015-†‡ Fits 2 1/2” to 3” Post 3
0000-38-6017-†‡ Fits 3 1/2” to 4” Post 3
Replace † with the appropriate code from Chart A and ‡ from Chart B. See
examples above. For sizes and combinations not listed, contact factory.
Ground Conductor Size Codes
1 = #2 AWG Tinned Solid
2 = #2 AWG Concentric
3 = #1 AWG Concentric
4 = 1/0 Concentric
5 = 2/0 Concentric
6 = 4/0 Concentric
7 = 250 MCM Concentric
8 = 300 MCM Concentric
9 = 350 MCM Concentric
Chart A (†)
Conductor Length Codes
A=6" G=10"
B=12" H=96"
C=18" J=60"
D=24" K=72"
E=36" L=144"
F=48" M=30"
Chart B(‡)
FENCE CLAMP ASSEMBLIES
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467
Fence Ground System
Fence grounding systems are designed to provide
protectionagainstdangerous“touch”potentials.The
fence fabric ground clamp is an integral component of
this personnel safety system.
Catalog Number Conductor Size Box Qty
38-6354-00 #2 25
38-6354-01 #2 - 4/0 10
• Uniquedesignallowsclamptoformconnectionsat
most any angle.
• Specicusesincludeconnectiontobothfencefabric
and barbed wire.
• Theconductormaintainsadirectpathtogroundwhile
connected to an object that is parallel, perpendicular or
in any degree in between.
• Electroplatedtinnedbrassclampcomescompletewith
stainless steel hardware.
• Allowsforusewithmostmetallicsurfacesincluding
galvanized.
• Othersizesavailable.Contactthefactoryfordetails.
FENCE FABRIC GROUND
CLAMPS
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CS-23 Weld Type (Pipe Range)
CB-01 Weld Type
CS-23 Weld Type
Catalog Number Jumper Size Mold Size Box Qty
38-5532-24 #2 STR #2 SOLID 10
38-5533-24 2/0 STR 2/0 STR 10
38-5534-24 4/0 STR 4/0 STR 10
• Canbeusedwiththeuniversalpipeclampsorcanbeexother-
mically welded to the fence/gate post themselves.
• Threesizesdesignedtoteithera#2solid,2/0strandedor4/0
stranded exothermic mold.
• Flexjumpersmadefromweldingcable.
• Standardlengthis24"long.
• Otherlengthsavailable.Contactthefactoryfordetails.
Cable Size Lug Size Mold # Weld
Metal
Price
Key
#2 SOL 1/4” X 1” M-6667-S #65 4
2/0 STR 1/4” X 1” M-981 #65 4
4/0 STR 1/4” X 1” M-985 #90 4
Cable Size Nominal Pipe Size Mold # Weld
Metal
Price
Key
#2 SOL 1 1/4” to 4” M-6199-S #65 4
2/0 STR 1 1/4” to 3 1/2” Pipe M-5495 #90 4
2” to 4” Pipe M-7202 #90 4
4/0 STR 1 1/4” to 4” Pipe M-5622 #150 4
Cable Size Mold # Weld
Metal Price Key
#2 SOL M-2781-SV(P.S.) #65 4
2/0 STR M-2540-V(P.S.) #115 4
4/0 STR M-8718-V(P.S.) #150 4
(P.S.) = ADD PIPE SIZE
(EX. M-8718-V3 = 4/0 STR TO 3" VERTICAL PIPE)
FLEXIBLE GATE JUMPERS
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Follow the steps outlined below to specify the Fence Clamp Assembly (Exother-
mically Welded) you need. Replace (†) with the appropriate code from Chart A to
specify the length of the exible jumper and replace (‡) with the appropriate code
from Chart B to specify the exible jumper size. Contact factory for sizes not listed.
0000-38-5990-C0
4"FencePost
1.5"GatePost
Fence Post is on the Right
4/0WeldingCableJumperx18"long
No Ground Conductor
Catalog Number Description
0000-38-5987-†‡ Fits 3 1/2” to 4” Gate Post X 3/4” to 1 1/4” Gate Frame - LH
0000-38-5988-†‡ Fits 3 1/2” to 4” Gate Post X 3/4” to 1 1/4” Gate Frame - RH
0000-38-5989-†‡ Fits 3 1/2” to 4” Gate Post X 1 1/2” to 2” Gate Frame - LH
0000-38-5990-†‡ Fits 3 1/2” to 4” Gate Post X 1 1/2” to 2” Gate Frame - RH
0000-38-5991-†‡ Fits 2 1/2” to 3” Gate Post X 3/4” to 1 1/4” Gate Frame - LH
0000-38-5992-†‡ Fits 2 1/2” to 3” Gate Post X 3/4” to 1 1/4” Gate Frame - RH
0000-38-5993-†‡ Fits 2 1/2” to 3” Gate Post X 1 1/2” to 2” Gate Frame - LH
0000-38-5994-†‡ Fits 2 1/2” to 3” Gate Post X 1 1/2” to 2” Gate Frame - RH
0000-38-5995-†‡ Fits 1 1/2” to 2” Gate Post X 3/4” to 1 1/4” Gate Frame - LH
0000-38-5996-†‡ Fits 1 1/2” to 2” Gate Post X 3/4” to 1 1/4” Gate Frame - RH
Flexible Jumper Length Codes
B=12"
C=18"
D=24"
E=36"
F=48"
Chart A (†)
Flexible Jumper Size Codes
2 = #2 AWG Welding Cable
1 = 2/0 AWG Welding Cable
0 = 4/0 AWG Welding Cable
Chart B (‡)
FENCE GATE ASSEMBLIES
(EXOTHERMICALLY WELDED)
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Follow the steps outlined below to specify the
Fence Clamp Assembly (Exothermically Welded)
you need. Replace (†) with the appropriate code
from Chart A to specify the size of the ground con-
ductor and replace (‡) with the appropriate code
from Chart B to specify the length of the ground
conductor.
38-6358-7F
3"FencePost
1.5"GatePost
Fence Post is on the Left
4/0Jumperx24"long
250MCMGroundConductorx48"long
Catalog Number Flexible Jumper Description Left/Right Hand
0000-38-6356-†‡
4/0 W/C
Fits 1 1/2” to 2” Gate Post & 3/4” to 1 1/4” Gate Frame Left Hand
0000-38-7356-†‡ Right Hand
0000-38-6357-†‡ Fits 2 1/2” to 3” Gate Post & 3/4” to 1 1/4” Gate Frame Left Hand
0000-38-7357-†‡ Right Hand
0000-38-6358-†‡ Fits 2 1/2” to 3” Gate Post & 1 1/2” to 2” Gate Frame Left Hand
0000-38-7358-†‡ Right Hand
0000-38-6359-†‡ Fits 3 1/2” to 4” Gate Post & 3/4” to 1 1/4” Gate Frame Left Hand
0000-38-7359-†‡ Right Hand
0000-38-6360-†‡ Fits 3 1/2” to 4” Gate Post & 1 1/2” to 2” Gate Frame Left Hand
0000-38-7360-†‡ Right Hand
0000-38-6361-†‡
2/0 W/C
Fits 1 1/2” to 2” Gate Post & 3/4” to 1 1/4” Gate Frame Left Hand
0000-38-7361-†‡ Right Hand
0000-38-6362-†‡ Fits 2 1/2” to 3” Gate Post & 3/4” to 1 1/4” Gate Frame Left Hand
0000-38-7362-†‡ Right Hand
0000-38-6363-†‡ Fits 2 1/2” to 3” Gate Post & 1 1/2” to 2” Gate Frame Left Hand
0000-38-7363-†‡ Right Hand
0000-38-6364-†‡ Fits 3 1/2” to 4” Gate Post & 3/4” to 1 1/4” Gate Frame Left Hand
0000-38-7364-†‡ Right Hand
0000-38-6365-†‡ Fits 3 1/2” to 4” Gate Post & 1 1/2” to 2” Gate Frame Left Hand
0000-38-7365-†‡ Right Hand
0000-38-6366-†‡
#2 W/C
Fits 1 1/2” to 2” Gate Post & 3/4” to 1 1/4” Gate Frame Left Hand
0000-38-7366-†‡ Right Hand
0000-38-6367-†‡ Fits 2 1/2” to 3” Gate Post & 3/4” to 1 1/4” Gate Frame Left Hand
0000-38-7367-†‡ Right Hand
0000-38-6368-†‡ Fits 2 1/2” to 3” Gate Post & 1 1/2” to 2” Gate Frame Left Hand
0000-38-7368-†‡ Right Hand
0000-38-6369-†‡ Fits 3 1/2” to 4” Gate Post & 3/4” to 1 1/4” Gate Frame Left Hand
0000-38-7369-†‡ Right Hand
0000-38-6370-†‡ Fits 3 1/2” to 4” Gate Post & 1 1/2” to 2” Gate Frame Left Hand
0000-38-7370-†‡ Right Hand
Ground Conductor Length Codes
A=6" G=10"
B=12" H=96"
C=18" J=60"
D=24" K=72"
E=36" L=144"
F=48" M=30"
Chart B (‡)
Ground Conductor Size Codes
1 = #2 Sol (Tinned)
2 = #2 Str
3 = #1 Str
4 = 1/0 Str
5 = 2/0 Str
6 = 4/0 Str
7 = 250 Mcm
Chart A (†)
FENCE GATE ASSEMBLIES
(EXOTHERMICALLY WELDED)
NOTE: All the listed Fence Gate Assemblies on
thispagecomewitha24"longexiblejumper.
For Fence Gate Assemblies with Jumpers other
than24"long,contactfactory.
83
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thermOweld®
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
Catalog Number Nominal Gate Post Size
Range
Nominal Fence Post Size
Range Jumper Size Jumper Length Box Qty
38-6355-00 1.5” to 2” 2.5” to 3” #2 AWG 24” 1
38-6355-01 1.5” to 2” 3.5” to 4” #2 AWG 24” 1
38-6355-02 1.5” to 2” 5” to 6” #2 AWG 24” 1
• Integralcomponentofafencegroundingsystem.
• Helpseliminatedangeroustouchpotential.
• Usedwhenitisnotfeasibletoexothermicallybondtofence/gateposts.
• Flexjumperassembliesuse#2AWGweldingcable.
FENCE GATE ASSEMBLIES
(COMPRESSION LUGS)
The Contractors Choice
thermOweld®
84 GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
TROUBLING SHOOTING TIPS
PROBLEM PROBABLE CAUSE CORRECTION TO MAKE
Insucient metal to
make weld. Worn mold resulting in
leaking weld metal. Replace mold or if only worn around conductor
opening, use duct seal around conductor. Do
not get duct seal into mold cavity.
Wrong size cartridge for
mold. Check ID plate for mold and compare with
number on bottom of cartridge.
Too much spillage when
dumping powder. Carefully open lid while holding over crucible
and dump.
Wrong mold for conductor
being used. Replace with correct mold. In some
applications, shim stock or adapter sleeves can
be used to enlarge cable to t mold.
Mold does not close
tightly causing weld
metal to leak out.
Handle clamps not properly
adjusted. Remove set screw between the handles of the
mold and adjust handle tension by backing out
the eye bolt.
Dirt or slag stuck in parting
line of mold. Clean mold thoroughly between connections.
Bent or out-of-round cable. Straighten or cut out bad section of cable.
Handle clamps will
not lock closed. Handle clamps not properly
adjusted. Remove set screw between the handles of the
mold and adjust handle tension by backing out
the eye bolt.
Excessively high
weld, bubbly or gassy
appearance, poor
weld.
Moisture in mold. Pre-heat mold to above 220˚ F with a propane
torch.
Oil, grease, moisture
or foreign material on
conductors.
Pre-heat conductors with propane torch then
use a clean wire brush on conductor to remove
any residue left on conductors. If welding to
cast iron or steel surface, weld area must be
cleaned down to bright metal.
Duct seal in weld cavity. Take special precautions to keep duct seal out
of weld cavity.
Weld powder has gotten wet.
Replace with fresh, dry weld powder.
Weld metal blows out
top of mold. Mold worn or chipped
around disc seal allowing
powder to leak into mold
cavity.
Replace mold.
Forgot to use steel disc or
did not seat it properly at
bottom of crucible.
Make sure disc is seated at bottom of crucible
before pouring the powder into crucible.
Continued on next page
85
The Contractors Choice
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GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
PROBLEM PROBABLE CAUSE CORRECTION TO MAKE
Cannot ignite powder.
Insucient starting powder
in ignition pocket on mold
lid.
Place at least half of starting powder in ignition
pocket of mold lid.
Flint ignitor not shooting
enough spark. Clean int ignitor according to directions on
box or replace int ignitor.
Starting powder lumped
together. Break up starting powder on lid with edge of
powder tube.
Mold wearing out to
fast. Improper cleaning of mold. Use mold cleaner, soft natural bristle brush or
clean rag to clean mold between shots. Do not
use wire brush or screwdriver on molds.
Bent or out of round cable
causes chipping and
premature wear of the mold.
Use caution when closing mold. Do not force
mold shut around bent, twisted or out of round
conductors.
Poor weld to ground
rod. Weight of mold not
supported during reaction
causing mold to slip when
cable melts.
Use locking pliers on ground rod under mold
to support the weight of the mold during the
reaction.
Moisture or contaminant on
cable or ground rod. Pre-heat conductors with propane torch
then use a clean wire brush on conductors to
remove any residue left on conductors.
Weld will not stick to
steel surface. Improperly cleaned area on
steel. An area larger than the weld area should be
cleaned down to bright clean metal.
Moisture or contaminant on
cable or steel surface. Pre-heat conductors with propane torch
then use a clean wire brush on conductors to
remove any residue left on conductors.
Cable is improperly
positioned in mold, blocking
the ow of weld metal.
Position cable in mold in accordance with
directions for mold. If directions are not
available, position top of cable in the center of
where the liquid weld metal hits the steel.
Weld will not stick to
cast iron surface. All of the causes listed under
welding to steel surface also
apply to this section.
Not using CI (Cast Iron)
powder. Specify“CI”behindcartridgewhenorder
powder (i.e. 25 CI).
Cable pulls out of
mold when it is red. Cables are either twisted or
under tension. Use 38-0330-00 cable clamp or other method
to remove tension. Cut out severely twisted
cable.
TROUBLING SHOOTING TIPS
CATHODIC PROTECTION CATALOG
thermOweld® has been providing high quality exothermic products to Electric, Utility,
Telecom, Cathodic, and Rail Markets since 1958.
thermOweld® services the Cathodic market domestically and internationally through
Corrosion Distributors. This is an all-encompassing eld that includes Oil and Gas
Transmission pipeline, Water Tanks, Bridges, Marine structures as well as many other cathodic
protection needs.
Regardless of the requirements, thermOweld® provides a long list of products for your
Cathodic needs. thermOweld® has the best mold design engineer in the industry, as well
as the quickest lead-time in the industry. We oer a variety of exothermic products and
accessories listed in our Catalog.
thermOweld ® is also quickly becoming recognized in the industry for not only providing
Great Customer Service but being engaged in Problem Solving, Providing Fast Response Time
andEectiveSolutions.Wenowoera“SameDayService”(SDS)toallowustorespondto
your needs quicker. Contact your Inside Sales person to learn more about all of our products
and services!
RAIL PRODUCTS CATALOG
Regardless of the requirements, thermOweld® can provide the exothermic products to
connect and bond a wide range of cable sizes to a variety of rail types. thermOweld® has
the best mold design engineering in the industry, as well as the quickest lead time in the
industry.Wenowoer“SameDayService”(SDS)toallowustorespondtoyourneedsquicker.
We have a wide variety of Rail products and accessories listed in our Rail Catalog.
Contact your Inside Sales person to learn about all of our products and services!
86 GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
The Contractors Choice
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OTHER CATALOGS
www.thermoweld.com
GREAT PRODUCTS • GREAT SERVICE • GREAT PEOPLE
thermOweld®
0000-99-5000-00
ECN2147REV“C”09/07
thermOweld®
4102 S. 74th E. Ave
Tulsa, Oklahoma 74145
www.thermoweld.com
Call: 800.558.1373
Fax: 800.788.1668
99-5000-00-2/08
