Russellstoll Pin And Sleeve Electrical Interconnection Systems 1000399332 Catalog

2016-10-06

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PIN AND SLEEVE ELECTRICAL
INTERCONNECTION SYSTEMS
MaxGard ®
DuraGard ®
ABB IEC
Oil and Gas
At T&B, we’re committed to:
t Products which provide solutions to your electrical needs
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We deliver the solutions that make your job easier and offer the power to bring
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Choose Thomas & Betts and connect
to the power you need.
For over 100 years, Thomas & Betts has successfully applied innovative
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Contents
T&B Services ............................................................. 1–3
The Russellstoll® Advantage ...................................... 4–6
MaxGard®
Interconnection Systems .................................... 7–49
GSUL Safe Ground Indicator System ................. 50–52
DuraGard® Waterproof Connections ....................... 53–70
ABB IEC 60 309 International Pin and Sleeve ......... 71–85
t Quote Requests
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Receiving
t Item History Search
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User Search
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Sensitive Help
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Confirmations
t Tracking Data
t Expediting
t Returns Processing
t Quality Issues
t Customer Report
Cards
t Web Catalog
Look-Up
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Technical Services
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4
Russellstoll® Pin and Sleeve Power Connectors
The Russellstoll ® Advantage
Safety Durability
SAFETY LIQUID INGRESS PROTECTION CORROSION RESISTANCE
The high-performance designs of
Russellstoll® interconnection systems
exceed UL® and IEC 60 309 ratings. Through
superior engineering, special material
selection and patented design features,
Russellstoll has maintained global leadership
in the industry for more than 30 years.
Russellstoll helps protect electrical systems
against short circuits in wet conditions.
Design features such as mating screw collars,
O-ring sealed pin and sleeves and Neoprene
O-ringed interior components prevent liquid
ingress, resulting in prolonged system life
and higher operational reliability.
Through the use of durable brass pins,
stainless steel hardware and components
and highly corrosion-resistant materials such
as PBT and double electrostatic powder
coating on housings, Russellstoll interconnection
systems help prevent costly downtime
due to corrosion.
Count on Better Safety, Durability and Performance
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
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5
Russellstoll® Pin and Sleeve Power Connectors
The Russellstoll ® Advantage
Durability Performance
RELIABILITY AND POWER QUALITY CONTINUOUS OPERATION SUSTAINABILITY
Russellstoll® is designed to be one
of the longest lasting interconnection systems
in the market. Large circular electrical contacts
enhance current flow by reducing the contact
temperature, and IEC 60 309 products use glass-
reinforced nylon materials for contact inlets,
minimizing the need for replacement parts.
Russellstoll maximizes uptime in critical
power areas like food and beverage and
data centers through design features such
as self-cleaning pin configurations and
corrosion-resistant double steel screws
in the terminals that promote sustainability.
Well-designed product features combined
with decades of experience in the industry
enable Russellstoll interconnection systems
to ensure the highest sustainability through
safety, durability and performance.
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Tel: 901.252.8000
800.816.7809
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Technical Services
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6
Russellstoll® Pin and Sleeve Power Connectors
The Russellstoll ® Advantage
Russellstoll
®
interconnection systems has added ABB IEC Industrial Pin and Sleeve to its product line to
enhance the Thomas & Betts industrial interconnect selection. The consolidation of these industry-leading
interconnection systems creates one of the market’s most comprehensive offerings of explosion-proof,
heavy- and light-industrial plugs, sockets, connectors and receptacles, which range from 20 to 600 amps.
MaxGard® — Heavy Industrial Applications
Harsh environments and extreme conditions such as explosion-proof areas,
high-corrosion atmospheres and rugged terrain
Applications:
t Mining
t Oil & Gas
t Heavy Marine
t Welding Equipment
t Industrial OEMs
DuraGard® — Light Industrial Applications
Waterproof (1000-PSI water test)
Areas where there are size constraints, chemicals, moisture, high water
pressure and the need for waterproof rather than water-resistant protection
Applications:
t Data Centers
t Food & Beverage
t Shore-to-Ship Power
t Portable Power
t Distribution Equipment
Manufacturers
t Industrial OEMs
ABB IEC 60 309 — Light Industrial Applications
International IEC 60 309 — IP67 Watertight
Situations that require international interchangeability, watertight construction
and corrosion and chemical resistance
Applications:
t Data Centers
t Food & Beverage
t Shore-to-Ship Power
t Portable Power
t Distribution Equipment
Manufacturers
t Industrial OEMs
MaxGard
®
DuraGard
®
ABB
MaxGard ®
Interconnection
Systems
In this section...
MaxGard® Interconnection Systems
Overview .................................................................................8–12
Competitive Checklist and Catalog Numbering System .................13
Load-Breaking Plugs, Receptacles and Connectors —
30 Amp ..................................................................................14–17
Load-Breaking Plugs, Receptacles and Connectors —
60 Amp ..................................................................................18–21
Load-Breaking Plugs, Receptacles and Connectors —
100 Amp ................................................................................22–25
Load-Breaking Plugs, Receptacles and Connectors —
200 Amp ................................................................................26–29
Load-Breaking Plugs, Receptacles and Connectors —
400 Amp ................................................................................30–33
Accessories ...........................................................................34–37
Engineering Specifications .....................................................38–39
Voltage Selector ...........................................................................40
Dimensions ............................................................................41–42
Industrial Interlocked Receptacles ..........................................43–49
GSUL Safe Ground Indicator System ......................................50–52
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8
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
Safety
t Different power supply ratings
can’t mix: 24 single-rate device
polarizations ensure exact voltage,
frequency and phase differentiation
t Safe connections: Safely connect
and disconnect, even in the most
extreme conditions such as heavy
industrial and explosion-proof
environments
t Added safety measures:
Explosion-proof rating on all plugs
t Plugs stay in: Standard delayed-
action pull-and-turn withdrawal offers
all plugs an explosion-proof rating
t Waterproof construction: Standard
O-ringed interior components provide
environmental separation; watertight
mated or unmated
Durability
t Built for durability: Rugged
cast aluminum housings with
an electrostatic epoxy coating
are standard, along with stainless
steel hardware
t The best connections for life:
Pins and sleeves are made from
Marine-grade CDA 485 brass;
200- and 400-amp pins and
sleeves are silver plated
Performance
t Foreign objects stay out: All
receptacles and connectors have
a gated rotating disk (gated deadfront)
on the face of the interior, which
engages upon insertion
t Any configuration you need:
Through 4-pole 5-wire configurations,
all have a safety center earth ground
pin design that makes first and
breaks last
t Ease of assembly: Solderless
pressure-type screw terminals with
hex socket heads and rear-access,
take-apart housings provide quick
wiring access — no interior removal
required for wiring receptacles
and connectors
t More control available: Two optional
pilot/control pins for contactors,
load monitoring circuit, shunt trip
or any other communication function
you need
t More power: 150% non UL® rating
enables MaxGard® installations to be
extended up to 600-amp custom loads
with separate disconnect service
30A–400A (30–200A Load Breaking), Maximum 600VAC/250VDC
Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion-Proof Interlocked Receptacles
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
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www.tnb.com
9
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
30A–400A (30–200A Load Breaking), Maximum 600VAC/250VDC Receptacles, Inlets, Plugs, Connectors,
Interlocked Receptacles, Explosion-Proof Interlocked Receptacles
Plug and Receptacle with Angle Adapter and Junction Box
Electrostatic epoxy powder coat finish
for maximum corrosion resistance
CDA 485 Marine-grade
brass pins and sleeves
Neoprene O-rings on pins, sleeves
and interiors provide environmental
separation and true waterproof integrity
Acme threads prevent
“freezing ” of screw
collars and covers
Padlock-out access hole in plug shroud
provided as standard safety feature
Compression-type gland bushing for optimal cable seal
Center Ground Contacts:
Make First, Break Last
Optional Control/Pilot Contacts:
Make Last, Break First
Extra thick-wall back boxes
300 series stainless steel hardware
for corrosion resistance (entire line)
Copper-free cast aluminum housings
Optional pilot contacts available
for control or electrical interlocking
Extra-long current contacts
with deep-well arc containment
Gated deadfront construction
Hex-type pressure terminals
to ensure tighter connections
Delayed insertion/removal keyways
provide explosion-proof approval
for standard 30-, 60- and 100-amp
plugs and receptacles.
Available up to 4P5W + pilot;
Circuit Interrupting/Load
Breaking 30 to 200 amps.
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www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
10
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
30A–400A (30–200A Load Breaking), Maximum 600VAC/250VDC Receptacles, Inlets, Plugs, Connectors,
Interlocked Receptacles, Explosion-Proof Interlocked Receptacles
Cast Aluminum Circuit Breaker Interlocked Receptacle
(Cutaway View)
Thick-wall cast copper-free
aluminum housing with
epoxy powder coat finish
Heavy On/Off handle adds
mechanical-to-electrical
interlock function
(External lockout
option kit available)
Gated, rotating
deadfront receptacle
Standard conduit openings through top or side
(cutaway shown), optional sizes and locations
Standard, high A/C or NA breaker
switch (cutaway shown)
Options include:
t Shunt Trip
t Auxiliary Switch
t Trip Ratings
Heavy-duty sliding
bar interlock
mechanism (mates
with plug padlock-
out access hole)
Protective screw cap
(flap cap also available)
Watertight = Screw
cap cover
Splashproof = Flap cover
NEMA 4X interlocks avail able
in 30–400-amp ranges through
4P5W, with 2 optional pilot/
control contacts.
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United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
11
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
30A–400A (30–200A Load Breaking), Maximum 600VAC/250VDC
Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion-Proof Interlocked Receptacles
Fused-Disconnect Switch* Interlocked Receptacle
Available in 30-, 60- and 100-amp sizes, all polarizations through 600VAC.
Standard 600V cartridge
fuse clips and spacing Clear shield for test probes
Three external
lockout points
Door safety switch
Backup door safety latch
Heavy .060 steel galvaneel with baked enamel, NEMA 3R/12 construction
Consult Technical Services for additional options Fully interlocked
MaxGard® receptacle
Safety fuse pulls
Angled front receptacle
for easier access
Meets Federal specification
WS865C, UL File #E5239
Meets UL 98, 50, 1682, 508, 231
Meets NEC® Table 373-6(b)
Meets major automotive specs
* Also available as switch only
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Tel: 901.252.8000
800.816.7809
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Technical Services
Tel: 888.862.3289
12
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
30A–400A (30–200A Load Breaking), Maximum 600VAC/250VDC
Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion-Proof Interlocked Receptacles
Explosion-Proof Waterproof Circuit Breaker Interlocked Receptacle
Available in 30-, 60- and 100-amp sizes, all polarizations.
Heavy-duty cast aluminum housing,
electrostatic epoxy coat finish
Standard, high AIC and NA (switched only) breakers available Threaded access (cover not shown)
with O-ring for explosion-proof
and waterproof integrity
Gated deadfront safety
Drain plug
Factory-sealed receptacle interior —
accepts standard MaxGard® plugs
UL and CSA listed for hazardous locations
Class I, Division 1, Groups B, C and D
Class II, Division 1, Groups F and G
UL File E10919
NEMA 7, 8, 9
CSA
DOT shipboard used above deck “green water”
NEMA 4X
USCG approved
Explosion-Proof Waterproof Non-Interlocked Receptacle
Available in 30A 480VAC max, all polarizations
Heavy-duty cast aluminum
housing, electrostatic epoxy coat finish
Threaded access (cover not
shown) with O-ring for explosion-
proof and waterproof integrity
Gated deadfront for safety
Factory-sealed receptacle interior —
accepts standard MaxGard® plugs
UL and CSA Listed for hazardous locations
Class I, Division 1, C and D
Class II, Division 1, Groups F and G
UL File E10919
NEMA 7, 8, 9
CSA
DOT shipboard used above deck “green water”
NEMA 4X
USCG approved
t Factory-sealed interior (no filled conduits)
t Easy low-cost installation
All standard polarizations
available to 480VAC
MaxGard® DBRE and DSRE series interlocks are explosion proof and waterproof
(O-ring sealed), along with optional control contacts, and are fully UL® Listed.
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13
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
Receptacles, Plugs and Connectors
FEATURE RUSSELLSTOLL MAXGARD®CROUSE-HINDS ARKTITE®** APPLETON POWERTITE®***
Center ground contact Yes No No
24 single-rated factory polarizations Yes No No
Gated deadfront construction Yes No No
Two optional control contacts Yes No No
Marine-grade CDA485 brass pins/sleeves Yes No No
(200–400 amp silver-plated)
O-rings/environmental separation, full line Yes No No
Available to 5-wire (4-pole, 5-wire) Yes 30 and 60 amp only No
Complete line epoxy powder coated — standard Yes No Some
Interlocked Receptacles
FEATURE RUSSELLSTOLL DBRE/DSRE SERIES CROUSE-HINDS EPC SERIES
APPLETON EBR SERIES
(WITH FB BREAKER)
Waterproof (DurORing™) O-ring sealing Yes No No
Available to 5-wire (4-pole, 5-wire) through 100 amp Yes No No
Gated deadfront Yes No No
Center ground sleeve contact Yes No No
24 single-rated factory polarizations Yes No No
Class I, Div. 1, Groups B, C, D Yes Yes Yes
Class II, Div. 1, Groups F and G Yes Yes Yes*
Meets Coast Guard (was CG259) approvals Yes No No
* Group F excepting electrically conductive dusts. ** Crouse-Hinds and Arktite are trademarks of Cooper Industries, Inc. *** Appleton and Powertite are trademarks of Appleton Electric Inc.
30A–400A Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles
D = Gated
Deadfront
F = Flap Cover
S = Screw Cover
(screw collar for
male plugs and
male inlets)
D F 3 414 F R A B K
M =
Male Pins
F =
Female Sleeves
(contacts)
R =
Receptacle
P =
Plug Ø
=
Without
Adapter
A =
Angle
S =
Straight
Adapter
Ø = No Box
B = Junction
Box
E = Angle
Enclosure
Ø = Standard
Configuration
K = 2 Control
Contacts
Voltage
Assignment
Number
See page 40
(Voltage
Selection chart)
Amperage
Rating
3 = 30A
6 = 60A
1 = 100A
2 = 200A
4 = 400A For last 3 positions above, Ø can appear in any
position. Standard plugs, etc. will have a ØØØ suffix,
(ex. DS2404MPØØØ).
Ex: FP = Connector
MR = Motor Inlet
D = Gated
Deadfront
R =
Receptacle E = Explosion-Proof
F = Flap Cap
(weathertight)
S = Screw Cap
(watertight)
S* = Switch
B = Circuit Breaker
D B R E 6 414 060 K S
Ø = Standard
Configuration
K = 2 Control
Contacts
Ø = Standard
Configuration
S = Auxiliary
Switch
Z = Shunt Trip
Voltage
Assignment
Number
See page 40
(Voltage
Selection chart)
Amperage
Rating
3 = 30A
6 = 60A
1 = 100A
2 = 200A
4 = 400A
* With S in position 2, positions 9, 10 and
11 must be NAO (Non-Automatic Switch).
Breaker
Rating or
Switch Code
See individual
product pages
for possible
breaker ratings
and codes
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14
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
** If receptacle is desired with a Straight Adapter instead of standard
Angle Adapter, substitute “S” for the “A” in the catalog number
of the Receptacle with Angle Adapter or Adapter and Box.
† Standard cable bushings shown; see page 34 for other sizes
available at no extra cost if specified on order.
†† Always furnished with screw collar. We recommend
cup cap with male plug; order catalog number DS3CC.
Maximum lug wire 8 AWG 7-strand or flexible,
cable entrance .187" diameter.
Receptacles furnished with flap cap also have
screw thread to accept male collar on plug.
Catalog numbers shown are for flap cap receptacles;
change “DF” to “DS” for ordering screw cap.
Boldface figures are for voltage assignment.
For different ratings, see page 40.
Outlet furnished at location “B” unless
otherwise specified. 1" NPT.
WControl contacts for plug/receptacles:
Use “K” where noted. Ex: DS3104MP00K
For Adapters, Junction Boxes and Accessories,
see pages 34–37.
POLE WIRE
CONDUCTOR
PLACEMENT
VOLTAGE
60 HZ
CAT. NO.
STANDARD
BUSHING I.D.†
CAT. NO.
STANDARD
BUSHING I.D.†
G
N
1
23 277 DS3104MPØØØ 7⁄8"DF3104FPØØØ 7⁄8"
125 DS3107MPØØØ DF3107FPØØØ
23
G
1
2
480 DS3204MPØØØ
7⁄8"
DF3204FPØØØ
7⁄8"
250 DS3207MPØØØ DF3207FPØØØ
600 DS3214MPØØØ DF3214FPØØØ
208 DS3216MPØØØ DF3216FPØØØ
34
G
N
1
2
277/480 DS3304MPØØØ
1"
DF3304FPØØØ
1"
125/250 DS3307MPØØØ DF3307FPØØØ
120/208 DS3316MPØØØ DF3316FPØØØ
34
G
1
23
3Ø 480 DS3404MPØØØ
1"
DF3404FPØØØ
1"
3Ø 250 DS3407MPØØØ DF3407FPØØØ
3Ø 600 DS3414MPØØØ DF3414FPØØØ
3Ø 208 DS3416MPØØØ DF3416FPØØØ
3Ø 440 DS3421MPØØØ DF3421FPØØØ
45
G
N
1
23
3ØY 277/480 DS3504MPØØØ
13⁄16"
DF3504FPØØØ
13⁄16"
3ØY 347/600 DS3514MPØØØ DF3514FPØØØ
3ØY 120/208 DS3516MPØØØ DF3516FPØØØ
3ØY 250/440 DS3521MPØØØ DF3521FPØØØ
Device Ratings and Polarizations
Maximum 600VAC or 250VDC
(For full polarization, see page 40)
43⁄4"
77⁄8"
83⁄4"
51⁄8"
30 Amp Standard Service
WW
Male Plug
††
Female Connector
B
D
A C
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15
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
CAT. NO. CAT. NO. CAT. NO.
CAT. NO.
DF3104FRØEØ DF3104FRABØ DF3104FRAØØ DF3104FRØØØ
DF3107FRØEØ DF3107FRABØ DF3107FRAØØ DF3107FRØØØ
DF3204FRØEØ DF3204FRABØ DF3204FRAØØ DF3204FRØØØ
DF3207FRØEØ DF3207FRABØ DF3207FRAØØ DF3207FRØØØ
DF3214FRØEØ DF3214FRABØ DF3214FRAØØ DF3214FRØØØ
DF3216FRØEØ DF3216FRABØ DF3216FRAØØ DF3216FRØØØ
DF3304FRØEØ DF3304FRABØ DF3304FRAØØ DF3304FRØØØ
DF3307FRØEØ DF3307FRABØ DF3307FRAØØ DF3307FRØØØ
DF3316FRØEØ DF3316FRABØ DF3316FRAØØ DF3316FRØØØ
DF3404FRØEØ DF3404FRABØ DF3404FRAØØ DF3404FRØØØ
DF3407FRØEØ DF3407FRABØ DF3407FRAØØ DF3407FRØØØ
DF3414FRØEØ DF3414FRABØ DF3414FRAØØ DF3414FRØØØ
DF3416FRØEØ DF3416FRABØ DF3416FRAØØ DF3416FRØØØ
DF3421FRØEØ DF3421MRABØ DF3421FRAØØ DF3421FRØØØ
DF3504FRØEØ DF3504FRABØ DF3504FRAØØ DF3504FRØØØ
DF3514FRØEØ DF3514FRABØ DF3514FRAØØ DF3514FRØØØ
DF3516FRØEØ DF3516FRABØ DF3516FRAØØ DF3516FRØØØ
DF3521FRØEØ DF3521FRABØ DF3521FRAØØ DF3521FRØØØ
63⁄8"91⁄8"27⁄8"
41⁄2"
61⁄8"
95⁄8"
95⁄8"
3"
31⁄8"
97⁄8"
WWWW
Female ReceptacleFemale Receptacle
with Angle Enclosure
Female Receptacle
with Angle Adapter**
and Junction Box
Female Receptacle
with Angle Adapter**
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
16
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
POLE WIRE
CONDUCTOR
PLACEMENT
VOLTAGE
60 HZ
CAT. NO.
STANDARD
BUSHING
I.D.†
CAT. NO.
STANDARD
BUSHING
I.D.†
G
N
1
23 277 DF3104FPØØØ 7⁄8"DS3104MPØØØ 7⁄8"
125 DF3107FPØØØ DS3107MPØØØ
23
G
1
2
480 DF3204FPØØØ
7⁄8"
DS3204MPØØØ
7⁄8"
250 DF3207FPØØØ DS3207MPØØØ
600 DF3214FPØØØ DS3214MPØØØ
208 DF3216FPØØØ DS3216MPØØØ
34
G
N
1
2
277/480 DF3304FPØØØ
1"
DS3304MPØØØ
1"125/250 DF3307FPØØØ DS3307MPØØØ
120/208 DF3316FPØØØ DS3316MPØØØ
34
G
1
23
3Ø 480 DF3404FPØØØ
1"
DS3404MPØØØ
1"
3Ø 250 DF3407FPØØØ DS3407MPØØØ
3Ø 600 DF3414FPØØØ DS3414MPØØØ
3Ø 208 DF3416FPØØØ DS3416MPØØØ
3Ø 440 DF3421FPØØØ DS3421MPØØØ
45
G
N
1
23
3ØY 277/480 DF3504FPØØØ
13⁄16"
DS3504MPØØØ
13⁄16"
3ØY 347/600 DF3514FPØØØ DS3514MPØØØ
3ØY 120/208 DF3516FPØØØ DS3516MPØØØ
3ØY 250/440 DF3521FPØØØ DS3521MPØØØ
83⁄4"
51⁄8"
WW
30 Amp Reverse Service
** If receptacle is desired with a Straight Adapter instead of
standard Angle Adapter, substitute “S” for the “A” in the catalog
number of the Receptacle with Angle Adapter or Adapter and Box.
† Standard cable bushings shown; see page 34 for other
sizes available at no extra cost if specified on order.
†† Always furnished with screw collar. We recommend
cup cap with male plug; order catalog number DS3CC.
Maximum lug wire 4 AWG 7-strand or flexible,
cable entrance .187" diameter.
Receptacles furnished with flap cap also have screw
thread to accept male collar on plug.
Catalog numbers shown are for flap cap receptacles;
change “DF” to “DS” for ordering screw cap.
Boldface figures are for voltage assignment.
For different ratings, see page 40.
Outlet furnished at location “B” unless otherwise
specified. 1" NPT.
43⁄4"
71⁄8"
Male Plug
††
Female Connector
WControl contacts for plug/receptacles:
Use “K” where noted. Ex: DS3104MR00K
For Adapters, Junction Boxes and Accessories,
see pages 34–37.
Device Ratings and Polarizations
Maximum 600VAC or 250VDC
(For full polarization, see page 40)
B
D
A C
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
17
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
9"
27⁄8"
51⁄2"
21⁄2"
6"
95⁄8"
3"
31⁄8"
107⁄8"
61⁄4"
95⁄8"
CAT. NO. CAT. NO. CAT. NO. CAT. NO.
D S 3 104MRØEØ DS3104MRABØ DS3104MRAØØ DS3104MRØØØ
DS3107MRØEØ DS3107MRABØ DS3107MRAØØ DS3107MRØØØ
DS3204MRØEØ DS3204MRABØ DS3204MRAØØ DS3204MRØØØ
DS3207MRØEØ DS3207MRABØ DS3207MRAØØ DS3207MRØØØ
DS3214MRØEØ DS3214MRABØ DS3214MRAØØ DS3214MRØØØ
DS3216MRØEØ DS3216MRABØ DS3216MRAØØ DS3216MRØØØ
DS3304MRØEØ DS3304MRABØ DS3304MRAØØ DS3304MRØØØ
DS3307MRØEØ DS3307MRABØ DS3307MRAØØ DS3307MRØØØ
DS3316MRØEØ DS3316MRABØ DS3316MRAØØ DS3316MRØØØ
DS3404MRØEØ DS3404MRABØ DS3404MRAØØ DS3404MRØØØ
DS3407MRØEØ DS3407MRABØ DS3407MRAØØ DS3407MRØØØ
DS3414MRØEØ DS3414MRABØ DS3414MRAØØ DS3414MRØØØ
DS3416MRØEØ DS3416MRABØ DS3416MRAØØ DS3416MRØØØ
DS3421MRØEØ DS3421MRABØ DS3421MRAØØ DS3421MRØØØ
DS3504MRØEØ DS3504MRABØ DS3504MRAØØ DS3504MRØØØ
DS3514MRØEØ DS3514MRABØ DS3514MRAØØ DS3514MRØØØ
DS3516MRØEØ DS3516MRABØ DS3516MRAØØ DS3516MRØØØ
DS3521MRØEØ DS3521MRABØ DS3521MRAØØ DS3521MRØØØ
WWWW
Male Inlet
††
Male Inlet with
Angle Enclosure
Male Inlet with
Angle Adapter**
and Junction Box
Male Inlet with
Angle Adapter**
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
18
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
** If receptacle is desired with a Straight Adapter instead of standard Angle
Adapter, substitute “S” for the “A” in the catalog number of the Receptacle
with Angle Adapter or Adapter and Box.
† Standard cable bushings shown; see page 34 for other sizes available
at no extra cost if specified on order.
†† Always furnished with screw collar. We recommend cup cap with male plug;
order catalog number DS6CC.
Maximum lug wire 4 AWG 7-strand or flexible, cable entrance .302" diameter.
Receptacles furnished with flap cap also have screw thread to accept male
collar on plug.
Catalog numbers shown are for flap cap receptacles; change “DF” to “DS”
for ordering screw cap.
Boldface figures are for voltage assignment. For different ratings,
see page 40.
Outlet furnished at location “B” unless otherwise
specified. 11⁄2" NPT.
WW
POLE WIRE
CONDUCTOR
PLACEMENT
VOLTAGE
60 HZ
CAT. NO.
STANDARD
BUSHING
I.D. †
CAT. NO.
STANDARD
BUSHING
I.D. †
23 277 DS6104MPØØØ 13⁄16"DF6104FPØØØ 13⁄16"
125 DS6107MPØØØ DF6107FPØØØ
23
480 DS6204MPØØØ
13⁄16"
DF6204FPØØØ
13⁄16"
250 DS6207MPØØØ DF6207FPØØØ
600 DS6214MPØØØ DF6214FPØØØ
208 DS6216MPØØØ DF6216FPØØØ
34
277/480 DS6304MPØØØ
15⁄16"
DF6304FPØØØ
15⁄16"125/250 DS6307MPØØØ DF6307FPØØØ
120/208 DS6316MPØØØ DF6316FPØØØ
34
3Ø 480 DS6404MPØØØ
15⁄16"
DF6404FPØØØ
15⁄16"
3Ø 250 DS6407MPØØØ DF6407FPØØØ
3Ø 600 DS6414MPØØØ DF6414FPØØØ
3Ø 208 DS6416MPØØØ DF6416FPØØØ
3Ø 440 DS6421MPØØØ DF6421FPØØØ
45
3ØY 277/480 DS6504MPØØØ
11⁄2"
DF6504FPØØØ
11⁄2"
3ØY 347/600 DS6514MPØØØ DF6514FPØØØ
3ØY 110/208 DS6516MPØØØ DF6516FPØØØ
3ØY 250/440 DS6521MPØØØ DF6521FPØØØ
G
N
1
G
1
2
G
N
1
2
G
1
23
G
N
1
23
51⁄2"
91⁄8"
10"
53⁄8"
60 Amp Standard Service
WControl contacts for plug/receptacles:
Use “K” where noted. Ex: DS6104MP00K
For Adapters, Junction Boxes and Accessories,
see pages 34–37.
Device Ratings and Polarizations
Maximum 600VAC or 250VDC
(For full polarization, see page 40)
Male Plug
††
Female Connector
B
D
A C
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
19
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
WWWW
CAT. NO. CAT. NO. CAT. NO. CAT. NO.
DF6104FRØEØ DF6104FRABØ DF6104FRAØØ DF6104FRØØØ
DF6107FRØEØ DF6107FRABØ DF6107FRAØØ DF6107FRØØØ
DF6204FRØEØ DF6204FRABØ DF6204FRAØØ DF6204FRØØØ
DF6207FRØEØ DF6207FRABØ DF6207FRAØØ DF6207FRØØØ
DF6214FRØEØ DF6214FRABØ DF6214FRAØØ DF6214FRØØØ
DF6216FRØEØ DF6216FRABØ DF6216FRAØØ DF6216FRØØØ
DF6304FRØEØ DF6304FRABØ DF6304FRAØØ DF6304FRØØØ
DF6307FRØEØ DF6307FRABØ DF6307FRAØØ DF6307FRØØØ
DF6316FRØEØ DF6316FRABØ DF6316FRAØØ DF6316FRØØØ
DF6404FRØEØ DF6404FRABØ DF6404FRAØØ DF6404FRØØØ
DF6407FRØEØ DF6407FRABØ DF6407FRAØØ DF6407FRØØØ
DF6414FRØEØ DF6414FRABØ DF6414FRAØØ DF6414FRØØØ
DF6416FRØEØ DF6416FRABØ DF6416FRAØØ DF6416FRØØØ
DF6421FRØEØ DF6421FRABØ DF6421FRAØØ DF6421FRØØØ
DF6504FRØEØ DF6504FRABØ DF6504FRAØØ DF6504FRØØØ
DF6514FRØEØ DF6514FRABØ DF6514FRAØØ DF6514FRØØØ
DF6516FRØEØ DF6516FRABØ DF6516FRAØØ DF6516FRØØØ
DF6521FRØEØ DF6521FRABØ DF6521FRAØØ DF6521FRØØØ
33⁄8"
51⁄8"
71⁄2"
93⁄4"
101⁄2"
93⁄4"
3"
111⁄8"
4"
71⁄8"
Female ReceptacleFemale Receptacle
with Angle Enclosure
Female Receptacle
with Angle Adapter**
and Junction Box
Female Receptacle
with Angle Adapter**
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
20
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
60 Amp Reverse Service
10"
53⁄8"
** If receptacle is desired with a Straight Adapter instead of standard
Angle Adapter, substitute “S” for the “A” in the catalog number
of the Receptacle with Angle Adapter or Adapter and Box.
† Standard cable bushings shown; see page 34 for other sizes
available at no extra cost if specified on order.
†† Always furnished with screw collar. We recommend cup cap
with male plug; order catalog number DS6CC.
Maximum lug wire 4 AWG 7-strand or flexible, cable entrance
.302" diameter.
Receptacles furnished with flap cap also have screw thread
to accept male collar on plug.
Catalog numbers shown are for flap cap receptacles;
change “DF” to “DS” for ordering screw cap.
Boldface figures are for voltage assignment.
For different ratings, see page 40.
Outlet furnished at location “B” unless
otherwise specified. 11⁄2" NPT.
WW
POLE WIRE
CONDUCTOR
PLACEMENT
VOLTAGE
60 HZ
CAT. NO.
STANDARD
BUSHING
I.D.†
CAT. NO.
STANDARD
BUSHING
I.D.†
23 277 DF6104FPØØØ 13⁄16"DS6104MPØØØ 13⁄16"
125 DF6107FPØØØ DS6107MPØØØ
23
480 DF6204FPØØØ
13⁄16"
DS6204MPØØØ
13⁄16"
250 DF6207FPØØØ DS6207MPØØØ
600 DF6214FPØØØ DS6214MPØØØ
208 DF6216FPØØØ DS6216MPØØØ
34
277/480 DF6304FPØØØ
15⁄16"
DS6304MPØØØ
15⁄16"125/250 DF6307FPØØØ DS6307MPØØØ
120/208 DF6316FPØØØ DS6316MPØØØ
34
3Ø 480 DF6404FPØØØ
15⁄16"
DS6404MPØØØ
15⁄16"
3Ø 250 DF6407FPØØØ DS6407MPØØØ
3Ø 600 DF6414FPØØØ DS6414MPØØØ
3Ø 208 DF6416FPØØØ DS6416MPØØØ
3Ø 440 DF6421FPØØØ DS6421MPØØØ
45
3ØY 277/480 DF6504FPØØØ
11⁄2"
DS6504MPØØØ
11⁄2"
3ØY 347/600 DF6514FPØØØ DS6514MPØØØ
3ØY 120/208 DF6516FPØØØ DS6516MPØØØ
3ØY 250/440 DF6521FPØØØ DS6521MPØØØ
51⁄2"
91⁄8"
G
N
1
G
1
23
G
N
1
23
G
1
2
G
N
1
2
WControl contacts for plug/receptacles:
Use “K” where noted. Ex: DS3104MP00K
For Adapters, Junction Boxes and Accessories,
see pages 34–37.
Device Ratings and Polarizations
Maximum 600VAC or 250VDC
(For full polarization, see page 40)
Male Plug
††
Female Connector
B
D
A C
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
21
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
101⁄4"
33⁄8"
51⁄2"
21⁄2"
71⁄4"
10 1⁄8"
101⁄8"
3"
4"
111⁄2"
67⁄8"
WW W W
CAT. NO. CAT. NO. CAT. NO. CAT. NO.
D S 6 104MRØEØ DS6104MRABØ DS6104MRAØØ DS6104MRØØØ
DS6107MRØEØ DS6107MRABØ DS6107MRAØØ DS6107MRØØØ
DS6204MRØEØ DS6204MRABØ DS6204MRAØØ DS6204MRØØØ
DS6207MRØEØ DS6207MRABØ DS6207MRAØØ DS6207MRØØØ
DS6214MRØEØ DS6214MRABØ DS6214MRAØØ DS6214MRØØØ
DS6216MRØEØ DS6216MRABØ DS6216MRAØØ DS6216MRØØØ
DS6304MRØEØ DS6304MRABØ DS6304MRAØØ DS6304MRØØØ
DS6307MRØEØ DS6307MRABØ DS6307MRAØØ DS6307MRØØØ
DS6316MRØEØ DS6316MRABØ DS6316MRAØØ DS6316MRØØØ
DS6404MRØEØ DS6404MRABØ DS6404MRAØØ DS6404MRØØØ
DS6407MRØEØ DS6407MRABØ DS6407MRAØØ DS6407MRØØØ
DS6414MRØEØ DS6414MRABØ DS6414MRAØØ DS6414MRØØØ
DS6416MRØEØ DS6416MRABØ DS6416MRAØØ DS6416MRØØØ
DS6421MRØEØ DS6421MRABØ DS6421MRAØØ DS6421MRØØØ
DS6504MRØEØ DS6504MRABØ DS6504MRAØØ DS6504MRØØØ
DS6514MRØEØ DS6514MRABØ DS6514MRAØØ DS6514MRØØØ
DS6516MRØEØ DS6516MRABØ DS6516MRAØØ DS6516MRØØØ
DS6521MRØEØ DS6521MRABØ DS6521MRAØØ DS6521MRØØØ
Male Inlet
††
Male Inlet with
Angle Enclosure
Male Inlet with
Angle Adapter**
and Junction Box
Male Inlet with
Angle Adapter**
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
22
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
POLE WIRE
CONDUCTOR
PLACEMENT
VOLTAGE
60HZ
CAT. NO.
STANDARD
BUSHING
I.D.
†CAT. NO.
STANDARD
BUSHING
I.D.
†
23 277 DS1104MPØØØ 111⁄16"DF1104FPØØØ 111⁄16"
125 DS1107MPØØØ DF1107FPØØØ
23
480 DS1204MPØØØ
111⁄16"
DF1204FPØØØ
111⁄16"
250 DS1207MPØØØ DF1207FPØØØ
600 DS1214MPØØØ DF1214FPØØØ
208 DS1216MPØØØ DF1216FPØØØ
34
277/480 DS1304MPØØØ
113⁄16"
DF1304FPØØØ
113⁄16"125/250 DS1307MPØØØ DF1307FPØØØ
120/208 DS1316MPØØØ DF1316FPØØØ
34
3Ø 480 DS1404MPØØØ
113⁄16"
DF1404FPØØØ
113⁄16"
3Ø 250 DS1407MPØØØ DF1407FPØØØ
3Ø 600 DS1414MPØØØ DF1414FPØØØ
3Ø 208 DS1416MPØØØ DF1416FPØØØ
3Ø 440 DS1421MPØØØ DF1421FPØØØ
45
3ØY 277/480 DS1504MPØØØ
2"
DF1504FPØØØ
2"
3ØY 347/600 DS1514MPØØØ DF1514FPØØØ
3ØY 118/208 DS1516MPØØØ DF1516FPØØØ
3ØY 250/440 DS1521MPØØØ DF1521FPØØØ
** If receptacle is desired with a Straight Adapter instead of standard
Angle Adapter, substitute “S” for the “A” in the catalog number
of the Receptacle with Angle Adapter or Adapter and Box.
† Standard cable bushings shown; see page 34 for other sizes
available at no extra cost if specified on order.
†† Always furnished with screw collar. We recommend cup cap
with male plug; order catalog number DS1CC.
Maximum lug wire 0 AWG 19-strand or 1 AWG flexible,
cable entrance .386" diameter.
Receptacles furnished with flap cap also have screw thread
to accept male collar on plug.
Catalog numbers shown are for flap cap receptacles;
change “DF” to “DS” for ordering screw cap.
Boldface figures are for voltage assignment.
For different ratings, see page 40.
Outlet furnished at location “B” unless otherwise
specified. 2" NPT.
WW
G
N
1
G
1
2
G
N
1
2
G
1
23
G
N
1
23
61⁄2"
101⁄8"
111⁄8"
53⁄8"
100 Amp Standard Service
WControl contacts for plug/receptacles:
Use “K” where noted. Ex: DS1104MP00K
For Adapters, Junction Boxes and Accessories,
see pages 34–37.
Device Ratings and Polarizations
Maximum 600VAC or 250VDC
(For full polarization, see page 40)
Male Plug
††
Female Connector
B
D
A C
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
23
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
CAT. NO. CAT. NO. CAT. NO. CAT. NO.
DF1104FRØEØ DF1104FRABØ DF1104FRAØØ DF1104FRØØØ
DF1107FRØEØ DF1107FRABØ DF1107FRAØØ DF1107FRØØØ
DF1204FRØEØ DF1204FRABØ DF1204FRAØØ DF1204FRØØØ
DF1207FRØEØ DF1207FRABØ DF1207FRAØØ DF1207FRØØØ
DF1214FRØEØ DF1214FRABØ DF1214FRAØØ DF1214FRØØØ
DF1216FRØEØ DF1216FRABØ DF1216FRAØØ DF1216FRØØØ
DF1304FRØEØ DF1304FRABØ DF1304FRAØØ DF1304FRØØØ
DF1307FRØEØ DF1307FRABØ DF1307FRAØØ DF1307FRØØØ
DF1316FRØEØ DF1316FRABØ DF1316FRAØØ DF1316FRØØØ
DF1404FRØEØ DF1404FRABØ DF1404FRAØØ DF1404FRØØØ
DF1407FRØEØ DF1407FRABØ DF1407FRAØØ DF1407FRØØØ
DF1414FRØEØ DF1414FRABØ DF1414FRAØØ DF1414FRØØØ
DF1416FRØEØ DF1416FRABØ DF1416FRAØØ DF1416FRØØØ
DF1421FRØEØ DF1421FRABØ DF1421FRAØØ DF1421FRØØØ
DF1504FRØEØ DF1504FRABØ DF1504FRAØØ DF1504FRØØØ
DF1514FRØEØ DF1514FRABØ DF1514FRAØØ DF1514FRØØØ
DF1516FRØEØ DF1516FRABØ DF1516FRAØØ DF1516FRØØØ
DF1521FRØEØ DF1521FRABØ DF1521FRAØØ DF1521FRØØØ
WWWW
35⁄8"
35⁄8"
7"
10"
103⁄4"
10"
33⁄4"
71⁄2”
4"
113⁄8"
71⁄2"
Female ReceptacleFemale Receptacle
with Angle Enclosure
Female Receptacle
with Angle Adapter**
and Junction Box
Female Receptacle
with Angle Adapter**
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
24
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
WW
POLE WIRE
CONDUCTOR
PLACEMENT
VOLTAGE
60 HZ
CAT. NO.
STANDARD
BUSHING
I.D. †
CAT. NO.
STANDARD
BUSHING
I.D. †
23 277 DF1104FPØØØ 111⁄16"DS1104MPØØØ 111⁄16"
125 DF1107FPØØØ DS1107MPØØØ
23
480 DF1204FPØØØ
111⁄16"
DS1204MPØØØ
111⁄16"
250 DF1207FPØØØ DS1207MPØØØ
600 DF1214FPØØØ DS1214MPØØØ
208 DF1216FPØØØ DS1216MPØØØ
34
277/480 DF1304FPØØØ
113⁄16"
DS1304MPØØØ
113⁄16"125/250 DF1307FPØØØ DS1307MPØØØ
120/208 DF1316FPØØØ DS1316MPØØØ
34
3Ø 480 DF1404FPØØØ
113⁄16"
DS1404MPØØØ
113⁄16"
3Ø 250 DF1407FPØØØ DS1407MPØØØ
3Ø 600 DF1414FPØØØ DS1414MPØØØ
3Ø 208 DF1416FPØØØ DS1416MPØØØ
3Ø 440 DF1421FPØØØ DS1421MPØØØ
45
3ØY 277/480 DF1504FPØØØ
2"
DS1504MPØØØ
2"
3ØY 347/600 DF1514FPØØØ DS1514MPØØØ
3ØY 110/208 DF1516FPØØØ DS1516MPØØØ
3ØY 250/440 DF1521FPØØØ DS1521MPØØØ
100 Amp Reverse Service
111⁄8"
53⁄8"
** If receptacle is desired with a Straight Adapter instead of standard
Angle Adapter, substitute “S” for the “A” in the catalog number
of the Receptacle with Angle Adapter or Adapter and Box.
† Standard cable bushings shown; see page 34 for other sizes
available at no extra cost if specified on order.
†† Always furnished with screw collar. We recommend cup cap
with male plug; order catalog number DS1CC.
Maximum lug wire 0 AWG 19-strand or 1 AWG flexible,
cable entrance .386" diameter.
Receptacles furnished with flap cap also have screw thread
to accept male collar on plug.
Catalog numbers shown are for flap cap receptacles;
change “DF” to “DS” for ordering screw cap.
Boldface figures are for voltage assignment.
For different ratings, see page 40.
Outlet furnished at location “B” unless otherwise
specified. 2" NPT.
61⁄2"
10 1⁄8"
G
N
1
G
1
2
G
N
1
2
G
1
23
G
N
1
23
WControl contacts for plug/receptacles:
Use “K” where noted. Ex: DS1104MR00K
For Adapters, Junction Boxes and Accessories,
see pages 34–37.
Device Ratings and Polarizations
Maximum 600VAC or 250VDC
(For full polarization, see page 40)
Male Plug
††
Female Connector
B
D
A C
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
25
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
33⁄8"
51⁄2"
21⁄2"
67⁄8"
10 1⁄8"
4"
111⁄2"
73⁄8"
101⁄8"
33⁄4"
10 5⁄8"
WW W W
CAT. NO. CAT. NO. CAT. NO. CAT. NO.
DS1104MRØEØ DS1104MRABØ DS1104MRAØØ DS1104MRØØØ
DS1107MRØEØ DS1107MRABØ DS1107MRAØØ DS1107MRØØØ
DS1204MRØEØ DS1204MRABØ DS1204MRAØØ DS1204MRØØØ
DS1207MRØEØ DS1207MRABØ DS1207MRAØØ DS1207MRØØØ
DS1214MRØEØ DS1214MRABØ DS1214MRAØØ DS1214MRØØØ
DS1216MRØEØ DS1216MRABØ DS1216MRAØØ DS1216MRØØØ
DS1304MRØEØ DS1304MRABØ DS1304MRAØØ DS1304MRØØØ
DS1307MRØEØ DS1307MRABØ DS1307MRAØØ DS1307MRØØØ
DS1316MRØEØ DS1316MRABØ DS1316MRAØØ DS1316MRØØØ
DS1404MRØEØ DS1404MRABØ DS1404MRAØØ DS1404MRØØØ
DS1407MRØEØ DS1407MRABØ DS1407MRAØØ DS1407MRØØØ
DS1414MRØEØ DS1414MRABØ DS1414MRAØØ DS1414MRØØØ
DS1416MRØEØ DS1416MRABØ DS1416MRAØØ DS1416MRØØØ
DS1421MRØEØ DS1421MRABØ DS1421MRAØØ DS1421MRØØØ
DS1504MRØEØ DS1504MRABØ DS1504MRAØØ DS1504MRØØØ
DS1514MRØEØ DS1514MRABØ DS1514MRAØØ DS1514MRØØØ
DS1516MRØEØ DS1516MRABØ DS1516MRAØØ DS1516MRØØØ
DS1521MRØEØ DS1521MRABØ DS1521MRAØØ DS1521MRØØØ
Male Inlet
††
Male Inlet with
Angle Enclosure
Male Inlet with
Angle Adapter** and
DJB3 Junction Box
Male Inlet with
Angle Adapter**
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
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Tel: 888.862.3289
26
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
WW
POLE WIRE
CONDUCTOR
PLACEMENT
VOLTAGE
60 HZ
CAT. NO.
STANDARD
BUSHING
I.D.†
CAT. NO.
STANDARD
BUSHING
I.D.†
23 277 DS2104MPØØØ 21⁄8"DF2104FPØØØ 21⁄8"
125 DS2107MPØØØ DF2107FPØØØ
23
480 DS2204MPØØØ
21⁄8"
DF2204FPØØØ
21⁄8"
250 DS2207MPØØØ DF2207FPØØØ
600 DS2214MPØØØ DF2214FPØØØ
208 DS2216MPØØØ DF2216FPØØØ
34
277/480 DS2304MPØØØ
21⁄4"
DF2304FPØØØ
21⁄4"125/250 DS2307MPØØØ DF2307FPØØØ
120/208 DS2316MPØØØ DF2316FPØØØ
34
3Ø 480 DS2404MPØØØ
21⁄4"
DF2404FPØØØ
21⁄4"
3Ø 250 DS2407MPØØØ DF2407FPØØØ
3Ø 600 DS2414MPØØØ DF2414FPØØØ
3Ø 208 DS2416MPØØØ DF2416FPØØØ
3Ø 440 DS2421MPØØØ DF2421FPØØØ
45
3ØY 277/480 DS2504MPØØØ
21⁄2"
DF2504FPØØØ
21⁄2"
3ØY 347/600 DS2514MPØØØ DF2514FPØØØ
3ØY 110/208 DS2516MPØØØ DF2516FPØØØ
3ØY 250/440 DS2521MPØØØ DF2521FPØØØ
G
N
1
G
1
2
G
N
1
2
G
1
23
G
N
1
23
** If receptacle is desired with a Straight Adapter instead of standard
Angle Adapter, substitute “S” for the “A” in the catalog number
of the Receptacle with Angle Adapter or Adapter and Box.
† Standard cable bushings shown; see page 34 for
other sizes available at no extra cost if specified on order.
†† Always furnished with screw collar. We recommend
cup cap with male plug; order catalog number DS2CC.
Maximum lug wire 4/0 AWG 19-strand or flexible,
cable entrance .625" diameter.
Receptacles furnished with flap cap also have screw
thread to accept male collar on plug.
Catalog numbers shown are for flap cap receptacles;
change “DF” to “DS” for ordering screw cap.
Boldface figures are for voltage assignment.
For different ratings, see page 40.
Outlet furnished at location “B” unless
otherwise specified. 3" NPT.
9"
133⁄4"
15"
91⁄2"
200 Amp Standard Service
WControl contacts for plug/receptacles:
Use “K” where noted. Ex: DS2104MP00K
For Adapters, Junction Boxes and Accessories,
see pages 34–37.
Device Ratings and Polarizations
Maximum 600VAC or 250VDC
(For full polarization, see page 40)
Male Plug
††
Female Connector
A C
B
D
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
27
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
51⁄4"
65⁄8"
91⁄2"
143⁄4"
153⁄4"
145⁄8"
65⁄8"
WWW
Female Receptacle
with Angle Adapter**
and Junction Box
Female Receptacle
with Angle Adapter**
Female Receptacle
CAT. NO. CAT. NO. CAT. NO.
DF2104FRABØ DF2104FRAØØ DF2104FRØØØ
DF2107FRABØ DF2107FRAØØ DF2107FRØØØ
DF2204FRABØ DF2204FRAØØ DF2204FRØØØ
DF2207FRABØ DF2207FRAØØ DF2207FRØØØ
DF2214FRABØ DF2214FRAØØ DF2214FRØØØ
DF2216FRABØ DF2216FRAØØ DF2216FRØØØ
DF2304FRABØ DF2304FRAØØ DF2304FRØØØ
DF2307FRABØ DF2307FRAØØ DF2307FRØØØ
DF2316FRABØ DF2316FRAØØ DF2316FRØØØ
DF2404FRABØ DF2404FRAØØ DF2404FRØØØ
DF2407FRABØ DF2407FRAØØ DF2407FRØØØ
DF2414FRABØ DF2414FRAØØ DF2414FRØØØ
DF2416FRABØ DF2416FRAØØ DF2416FRØØØ
DF2421FRABØ DF2421FRAØØ DF2421FRØØØ
DF2504FRABØ DF2504FRAØØ DF2504FRØØØ
DF2514FRABØ DF2514FRAØØ DF2514FRØØØ
DF2516FRABØ DF2516FRAØØ DF2516FRØØØ
DF2521FRABØ DF2521FRAØØ DF2521FRØØØ
200A MaxGard® connections
on ferry deck
30A and 200A MaxGard® interlocks
200A MaxGard® inlets
with disconnects
200A MaxGard® interlocks in parallel
Staten Island
Ferry
SOLUTION
200 Amp
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
28
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
WW
POLE WIRE
CONDUCTOR
PLACEMENT
VOLTAGE
60 HZ
CAT. NO.
STANDARD
BUSHING
I.D. †
CAT. NO.
STANDARD
BUSHING
I.D. †
23 277 DF2104FPØØØ 21⁄8"DS2104MPØØØ 21⁄8"
125 DF2107FPØØØ DS2107MPØØØ
23
480 DF2204FPØØØ
21⁄8"
DS2204MPØØØ
21⁄8"
250 DF2207FPØØØ DS2207MPØØØ
600 DF2214FPØØØ DS2214MPØØØ
208 DF2216FPØØØ DS2216MPØØØ
34
277/480 DF2304FPØØØ
21⁄4"
DS2304MPØØØ
21⁄4"125/250 DF2307FPØØØ DS2307MPØØØ
120/208 DF2316FPØØØ DS2316MPØØØ
34
3Ø 480 DF2404FPØØØ
21⁄4"
DS2404MPØØØ
21⁄4"
3Ø 250 DF2407FPØØØ DS2407MPØØØ
3Ø 600 DF2414FPØØØ DS2414MPØØØ
3Ø 208 DF2416FPØØØ DS2416MPØØØ
3Ø 440 DF2421FPØØØ DS2421MPØØØ
45
3ØY 277/480 DF2504FPØØØ
21⁄2"
DS2504MPØØØ
21⁄2"
3ØY 347/600 DF2514FPØØØ DS2514MPØØØ
3ØY 110/208 DF2516FPØØØ DS2516MPØØØ
3ØY 250/440 DF2521FPØØØ DS2521MPØØØ
G
N
1
G
1
2
G
N
1
2
G
1
23
G
N
1
23
200 Amp Reverse Service
** If receptacle is desired with a Straight Adapter instead of standard
Angle Adapter, substitute “S” for the “A” in the catalog number
of the Receptacle with Angle Adapter or Adapter and Box.
† Standard cable bushings shown; see page 34 for other sizes
available at no extra cost if specified on order.
†† Always furnished with screw collar. We recommend cup cap
with male plug; order catalog number DS2CC.
Maximum lug wire 4/0 AWG 19-strand or flexible, cable entrance
.625" diameter.
Receptacles furnished with flap cap also have screw thread
to accept male collar on plug.
Catalog numbers shown are for flap cap receptacles;
change “DF” to “DS” for ordering screw cap.
Boldface figures are for voltage assignment.
For different ratings, see page 40.
Outlet furnished at location “B” unless otherwise specified. 3" NPT.
15"
91⁄2"
9"
133⁄4"
Male Plug
††
Female Connector
WControl contacts for plug/receptacles:
Use “K” where noted. Ex: DS2104MR00K
For Adapters, Junction Boxes and Accessories,
see pages 34–37.
Device Ratings and Polarizations
Maximum 600VAC or 250VDC
(For full polarization, see page 40)
B
D
A C
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
29
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
WW W
CAT. NO. CAT. NO. CAT. NO.
DS2104MRABØ DS2104MRAØØ DS2104MRØØØ
DS2107MRABØ DS2107MRAØØ DS2107MRØØØ
DS2204MRABØ DS2204MRAØØ DS2204MRØØØ
DS2207MRABØ DS2207MRAØØ DS2207MRØØØ
DS2214MRABØ DS2214MRAØØ DS2214MRØØØ
DS2216MRABØ DS2216MRAØØ DS2216MRØØØ
DS2304MRABØ DS2304MRAØØ DS2304MRØØØ
DS2307MRABØ DS2307MRAØØ DS2307MRØØØ
DS2316MRABØ DS2316MRAØØ DS2316MRØØØ
DS2404MRABØ DS2404MRAØØ DS2404MRØØØ
DS2407MRABØ DS2407MRAØØ DS2407MRØØØ
DS2414MRABØ DS2414MRAØØ DS2414MRØØØ
DS2416MRABØ DS2416MRAØØ DS2416MRØØØ
DS2421MRABØ DS2421MRAØØ DS2421MRØØØ
DS2504MRABØ DS2504MRAØØ DS2504MRØØØ
DS2514MRABØ DS2514MRAØØ DS2514MRØØØ
DS2516MRABØ DS2516MRAØØ DS2516MRØØØ
DS2521MRABØ DS2521MRAØØ DS2521MRØØØ
151⁄2"
4"
91⁄4"
31⁄2"
91⁄4"
15"
147⁄8"
65⁄8"
SOLUTION
200 Amp
MMI Trailer
Application:
Electrical hook-up of mobile medical
imaging (MMI) trailers
Mobile medical units provide trailer-transportable
blood banks, dental clinics, magnetic resonance
imaging (MRI), X-ray and other diagnostic
equipment to many hospitals and clinics
throughout the country on a regular leased basis.
Safe outdoor usage connections are required for
up to 200-amp power supplies at each facility.
Major specialized custom trailer manufacturers
rely on the MaxGard® 200-amp interface.
Installation:
Site-mounted 200-amp receptacles with
trailer-mounted plugs and connectors
When a mobile medical unit trailer is at the
desired location, a heavy-duty MaxGard®
200-amp cable assembly connects the trailer
with a corresponding receptacle or connector at
each site, usually mounted on an outside wall. A
primary safety feature is the receptacle’s gated
deadfront construction that ensures no exterior
access to live receptacle contacts. With so many
different hands involved on a daily basis, the
MaxGard epoxy powder-coat finish and rugged
waterproof construction provide hospital-safe
long service life.
Male Inlet
††
Male Inlet with
Angle Enclosure
Male Inlet with
Angle Adapter**
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
30
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
WW
POLE WIRE
CONDUCTOR
PLACEMENT
VOLTAGE
60 HZ
CAT. NO.
STANDARD
BUSHING
I.D. †
CAT. NO.
STANDARD
BUSHING
I.D. †
23 277 DS4104MPØØØ
23⁄4"
DF4104FPØØØ
23⁄4"
125 DS4107MPØØØ DF4107FPØØØ
23
480 DS4204MPØØØ DF4204FPØØØ
250 DS4207MPØØØ DF4207FPØØØ
600 DS4214MPØØØ DF4214FPØØØ
208 DS4216MPØØØ DF4216FPØØØ
34
277/480 DS4304MPØØØ
3"
DF4304FPØØØ
3"
125/250 DS4307MPØØØ DF4307FPØØØ
120/208 DS4316MPØØØ DF4316FPØØØ
34
3Ø 480 DS4404MPØØØ DF4404FPØØØ
3Ø 250 DS4407MPØØØ DF4407FPØØØ
3Ø 600 DS4414MPØØØ DF4414FPØØØ
3Ø 208 DS4416MPØØØ DF4416FPØØØ
3Ø 440 DS4421MPØØØ DF4421FPØØØ
45
3ØY 277/480 DS4504MPØØØ
31⁄4"
DF4504FPØØØ
31⁄4"
3ØY 347/600 DS4514MPØØØ DF4514FPØØØ
3ØY 110/208 DS4516MPØØØ DF4516FPØØØ
3ØY 250/440 DS4521MPØØØ DF4521FPØØØ
G
N
1
G
1
2
G
N
1
2
G
1
23
G
N
1
23
** If receptacle is desired with a Straight Adapter instead of standard
Angle Adapter, substitute “S” for the “A” in the catalog number of the
Receptacle with Angle Adapter or Adapter and Box.
† Standard cable bushings shown; see page 34 for other sizes
available at no extra cost if specified on order.
†† Always furnished with screw collar. We recommend cup cap
with male plug; order catalog number DS4CC.
Maximum lug wire 500 kcmil 37-strand or flexible,
cable entrance .937" diameter.
Receptacles furnished with flap cap also have screw thread
to accept male collar on plug.
Catalog numbers shown are for flap cap receptacles;
change “DF” to “DS” for ordering screw cap.
Boldface figures are for voltage assignment.
For different ratings, see page 40.
Outlet furnished at location “B” unless otherwise
specified. 4" NPT.
400 Amp Standard Service
19 1⁄8"
10 3⁄4"
WControl contacts for plug/receptacles:
Use “K” where noted. Ex: DS4104MP00K
For Adapters, Junction Boxes and Accessories,
see pages 34–37.
Device Ratings and Polarizations
Maximum 600VAC or 250VDC
(For full polarization, see page 40)
Male Plug
††
Female Connector
A C
B
D12 5⁄8"
17 5⁄8"
United States
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800.816.7809
Fax: 901.252.1354
Technical Services
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31
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
WWW
CAT. NO. CAT. NO. CAT. NO.
DF4104FRABØ DF4104FRAØØ DF4104FRØØØ
DF4107FRABØ DF4107FRAØØ DF4107FRØØØ
DF4204FRABØ DF4204FRAØØ DF4204FRØØØ
DF4207FRABØ DF4207FRAØØ DF4207FRØØØ
DF4214FRABØ DF4214FRAØØ DF4214FRØØØ
DF4216FRABØ DF4216FRAØØ DF4216FRØØØ
DF4304FRABØ DF4304FRAØØ DF4304FRØØØ
DF4307FRABØ DF4307FRAØØ DF4307FRØØØ
DF4316FRABØ DF4316FRAØØ DF4316FRØØØ
DF4404FRABØ DF4404FRAØØ DF4404FRØØØ
DF4407FRABØ DF4407FRAØØ DF4407FRØØØ
DF4414FRABØ DF4414FRAØØ DF4414FRØØØ
DF4416FRABØ DF4416FRAØØ DF4416FRØØØ
DF4421FRABØ DF4421FRAØØ DF4421FRØØØ
DF4504FRABØ DF4504FRAØØ DF4504FRØØØ
DF4514FRABØ DF4514FRAØØ DF4514FRØØØ
DF4516FRABØ DF4516FRAØØ DF4516FRØØØ
DF4521FRABØ DF4521FRAØØ DF4521FRØØØ
7"
71⁄8"
131⁄4"
203⁄4"
251⁄4"
20 3⁄4"
12"
Female Receptacle
with Angle Adapter**
Female Receptacle
Female Receptacle
with Angle Adapter**
and Junction Box
Shore-to-ship
power
Application:
Shore power to marine vessels —
sightseeing boats
When docked, marine vessels need shore
power when their engines aren’t running.
Dockside designs need to be as safe as
possible during heavy use, rough treatment
and adverse weather conditions. High
amperage-rated systems are installed
using parallel power delivery with cross-
network protection.
Installation:
400-amp male inlets and power
connectors with control contacts
Watertight devices are necessary for dockside
installations. MaxGard® connections go further
with O-rings on both pins and interiors for
environmental separation and true waterproof
performance. The male inlet center ground pin
feature and keyed entry design align easily,
make ground first and break last, while quarter-
turn insertion delayed-action removal and
locking screw collars provide accidental
pull-out protection. Upon connector insertion,
two auxiliary control contacts complete a
contactor circuit, which powers the line through
a make-last-and-break-first configuration.
Contactors are installed separately in an
on-shore sheltered power distribution panel.
This can be wired for each contactor
or for multiple connections; if one plug
is removed, power is cut off.
A
l
i
t
i
SOLUTION
200 Amp
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
32
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
WW
191⁄8"
103⁄4"
** If receptacle is desired with a Straight Adapter instead of standard
Angle Adapter, substitute “S” for the “A” in the catalog number
of the Receptacle with Angle Adapter or Adapter and Box.
† Standard cable bushings shown; see page 34 for other sizes
available at no extra cost if specified on order.
†† Always furnished with screw collar. We recommend cup cap
with male plug; order catalog number DS4CC.
Maximum lug wire 500 kcmil 37-strand or flexible, cable
entrance .937" diameter.
Receptacles furnished with flap cap also have screw thread
to accept male collar on plug.
Catalog numbers shown are for flap cap receptacles;
change “DF” to “DS” for ordering screw cap.
Boldface figures are for voltage assignment.
For different ratings, see page 40.
Outlet furnished at location “B” unless otherwise
specified. 4" NPT.
400 Amp Reverse Service
135⁄8"
175⁄8"
Male Plug
††
Female Connector
WControl contacts for plug/receptacles:
Use “K” where noted. Ex: DS4104MR00K
For Adapters, Junction Boxes and Accessories,
see pages 34–37.
Device Ratings and Polarizations
Maximum 600VAC or 250VDC
(For full polarization, see page 40)
POLE WIRE
CONDUCTOR
PLACEMENT
VOLTAGE
60 HZ
CAT. NO.
STANDARD
BUSHING I.D.†
CAT. NO.
STANDARD
BUSHING
I.D.†
G
N
1
23 277 DF4104FPØØØ
23⁄4"
DS4104MPØØØ
23⁄4"
125 DF4107FPØØØ DS4107MPØØØ
23
G
1
2
480 DF4204FPØØØ DS4204MPØØØ
250 DF4207FPØØØ DS4207MPØØØ
600 DF4214FPØØØ DS4214MPØØØ
208 DF4216FPØØØ DS4216MPØØØ
34
G
N
1
2
277/480 DF4304FPØØØ
3"
DS4304MPØØØ
3"
125/250 DF4307FPØØØ DS4307MPØØØ
120/208 DF4316FPØØØ DS4316MPØØØ
34
G
1
23
3Ø 480 DF4404FPØØØ DS4404MPØØØ
3Ø 250 DF4407FPØØØ DS4407MPØØØ
3Ø 600 DF4414FPØØØ DS4414MPØØØ
3Ø 208 DF4416FPØØØ DS4416MPØØØ
3Ø 440 DF4421FPØØØ DS4421MPØØØ
45
G
N
1
23
3ØY 277/480 DF4504FPØØØ
31⁄4"
DS4504MPØØØ
31⁄4"
3ØY 347/600 DF4514FPØØØ DS4514MPØØØ
3ØY 120/208 DF4516FPØØØ DS4516MPØØØ
3ØY 250/440 DF4521FPØØØ DS4521MPØØØ
B
D
A C
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
33
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
WWW
4"
91⁄4"
31⁄2"
131⁄2"
223⁄4"
251⁄2"
223⁄4"
65⁄8"
CAT. NO. CAT. NO. CAT. NO.
D S 4 104MRABØ DS4104MRAØØ DS4104MRØØØ
DS4107MRABØ DS4107MRAØØ DS4107MRØØØ
DS4204MRABØ DS4204MRAØØ DS4204MRØØØ
DS4207MRABØ DS4207MRAØØ DS4207MRØØØ
DS4214MRABØ DS4214MRAØØ DS4214MRØØØ
DS4216MRABØ DS4216MRAØØ DS4216MRØØØ
DS4304MRABØ DS4304MRAØØ DS4304MRØØØ
DS4307MRABØ DS4307MRAØØ DS4307MRØØØ
DS4316MRABØ DS4316MRAØØ DS4316MRØØØ
DS4404MRABØ DS4404MRAØØ DS4404MRØØØ
DS4407MRABØ DS4407MRAØØ DS4407MRØØØ
DS4414MRABØ DS4414MRAØØ DS4414MRØØØ
DS4416MRABØ DS4416MRAØØ DS4416MRØØØ
DS4421MRABØ DS4421MRAØØ DS4421MRØØØ
DS4504MRABØ DS4504MRAØØ DS4504MRØØØ
DS4514MRABØ DS4514MRAØØ DS4514MRØØØ
DS4516MRABØ DS4516MRAØØ DS4516MRØØØ
DS4521MRABØ DS4521MRAØØ DS4521MRØØØ
Male Inlet
††
Male Inlet with
Angle Adapter**
and Junction Box
Male Inlet with
Angle Adapter**
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
34
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
Cable Bushings for MaxGard®
Plugs and Connectors
To order non-standard bushing, add cable bushing number to the end of
a catalog number. The bushing is furnished at no additional cost at time
of order.
Ex: DF2504FP000/DF2032.
Shaded areas show Cable Bushings provided with a strain-relief neck;
larger bushings are collar style.
Standard Cable Bushings
Notes: When ordering, select bushing size slightly larger than your cable O.D. for best fit.
Material — Neoprene
Size No. 3 and 6
(Identification Letter Inside Hole)
HOLE DIAMETER
FOR CABLE
SIZE 3
30 AMP
SIZE 6
60 AMP
SIZE 10
100 AMP
SIZE 20
200 AMP
SIZE 40
400 AMP
.625" JG63
.750" JG64 JG104
.875" JG65 Std. 2P3W JG105
1.000" JG66
Std. 3P4W
JG106 DF1020 DF2020
1.188" JG67
Std. 4P5W
JG107 Std. 2P3W DF1022 DF2022
1.313" JG108 Std. 3P4W DF1024 DF2024
1.375" JG69
1.500" JG610 JG1010 Std. 4P5W DF1026 DF2026
1.625"
1.688" JG1011 DF1027 Std. 2P3W DF2027
1.813" DF1029 Std. 3P4W DF2029
1.875" JG1013 DF1030 DF2032 Std. 2P3W
2.000" DF1032 Std. 4P5W
2.125" DF2034 Std. 3P4W
2.250" DF2036 Std. 4P5W
2.500" DF2040
2.625" DF4042
2.750" DF4044
3.000" DF4048 Std. 3P4W
3.250" DF4054 Std. 4P5W
Size No. 10, 20 and 40
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35
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
Adapters for Conduit and Fittings
Adapters are tapped NPT standard pipe thread to accommodate rigid conduit
or standard connectors for armored and non-metallic cable or flexible conduit.
Replacement Flap Covers and Screw Covers
t For connectors, receptacles and interlocks
30 AMP
CAT. NO.
TAPPED HOLE
SIZE NPT
60 AMP
CAT. NO.
TAPPED HOLE
SIZE NPT
100 AMP
CAT. NO.
TAPPED HOLE
SIZE NPT
200 AMP
CAT. NO.
TAPPED HOLE
SIZE NPT
400 AMP
CAT. NO.
TAPPED HOLE
SIZE NPT
JPA62 3⁄4"JPA104 11⁄4"DFA14 11⁄4"DFA25 11⁄2"DFA46 2"
JPA63 1" JPA105 11⁄2"DFA15 11⁄2"DFA26 2" DFA47 21⁄2"
JPA64 11⁄4"JPA 106 2" DFA16 2" DFA27 21⁄2"DFA48 3"
JPA65 11⁄2"————————
Note:
Material — cast aluminum, corrosion-resistant copper-free alloy, electrostatic epoxy coated. Furnished complete with gasket and screws.
To specify standard plugs or connectors equipped with one of the above adapters, add the catalog number of the adapter selected
to the catalog number of the plug or connector. Complete list price is the list price of the device plus list price of the adapter.
Ex.: Cat. No. DS3107MP000 with adapter tapped 1" would be Cat. No. DS3107MP000/JPA63.
JPA Conduit Adapters
CAT. NO.
DESCRIPTION AMPERAGE
DFC3
Flap Cover Assembly
(Weathertight)
30
DFC6 60
DFC10 100
DFC20 200
DFC40 400
DSC3
Screw Cap and STS —
Lanyard Assembly
(Watertight)
30
DSC6 60
DSC10 100
DSC20 200
DSC40 400
DFC6
DSC6
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Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
DESCRIPTION
30 AMP
CAT. NO.
60 AMP
CAT. NO.
100 AMP
CAT. NO.
200 AMP
CAT. NO.
400 AMP
CAT. NO.
Cup Caps
For watertight plugs/inlets. Cup caps are used where portable
equipment is on a standby basis and plugs are
not in use. Effectively protect insulation and contacts
from excessive moisture, dirt, dust and corrosion.
Material — Cast aluminum, corrosion-resistant
copper-free alloy, electrostatic epoxy coated with
steel braid cable attached.
DS3CC DS6CC DS1CC DS2CC DS4CC
Adapter Flush Frames — Single Gang
Provide suitable means for mounting box covers
of junction box receptacles flush in a wall.
JFA6 JFA10 JFA10 JFA20 —
Adapters for Conduit Box Receptacles
Adapters to fit existing boxes and for special mounting
requirements can also be furnished. Consult your
Thomas & Betts representative.
20° Vertical Angle Adapter JAA6-AB6 JAA10 DAA10 DAA20 —
30° Vertical Angle Adapter ————DAA40
45° Vertical Angle Adapter JAA6-45 JAA10-45 — — —
Straight Adapter JRA6-AB6 JRA10 DRA10 DRA20 DRA40
Junction Box — Single Gang JB6-1 JB10-B150 JB10-B200 DJB20 DJB40
Angle Enclosure JE6 JE10 JE10M — —
MACK Adapter Plates
Enables mounting of MaxGard® receptacles to competitive
existing back boxes. This involves removing the existing
non-hazardous location receptacle from back box, inserting
adapter plate and installing MaxGard® receptacle. Adapter
plates are available for competitors’ boxes including
Hubbel, Killark, Appleton and Crouse-Hinds.
DCCA3 DCCA6 DCCA10 DCCA20 —
Russellstoll® Adapter Plates
Adapt MaxGard® receptacles to existing J-Line™,
Angle Type and Heavy-Service Ever-Lok® back boxes.
DRCA3 DRCA6 DRCA10 — N/A
Accessories for Receptacles
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Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
RATING
VOLTAGE
POLARIZATION
CORRESPONDING MALE
INTERIOR ASSEMBLY
CORRESPONDING FEMALE
INTERIOR ASSEMBLY
PLUG/INLET MALE INTERIOR CONNECTOR/RECEPTACLE* FEMALE INTERIOR
30A
2P3W 125VAC DS3107MP000 DFPU3107 DF3107FP000 DFRU3107
2P3W 250VAC DS3207MP000 DFPU3207 DF3207FP000 DFRU3207
3P4W 125/250VAC DS3307MP000 DFPU3307 DF3307FP000 DFRU3307
3P4W 3-ph 480VAC DS3404MP000 DFPU3404 DF3404FP000 DFRU3404
4P5W 277/480VAC DS3504MP000 DFPU3504 DF3504FP000 DFRU3504
60A
2P3W 250VAC DS6207MP000 DFPU6207 DF6207FP000 DFRU6207
3P4W 125/250VAC DS6307MP000 DFPU6307 DF6307FP000 DFRU6307
3P4W 3-ph 480VAC DS6404MP000 DFPU6404 DF6404FP000 DFRU6404
4P5W 277/480VAC DS6504MP000 DFPU6504 DF6504FP000 DFRU6504
100A
2P3W 250VAC DS1207MP000 DFPU1207 DF1207FP000 DFRU1207
3P4W 125/250VAC DS1307MP000 DFPU1307 DF1307FP000 DFRU1307
3P4W 3-ph 480VAC DS1404MP000 DFPU1404 DF1404FP000 DFRU1404
4P5W 277/480VAC DS1504MP000 DFPU1504 DF1504FP000 DFRU1504
200A
3P4W 277/480VAC DS2304MP000 DFPU2304 DF2304FP000 DFRU2304
3P4W 3-ph 480VAC DS2404MP000 DFPU2404 DF2404FP000 DFRU2404
4P5W 277/480VAC DS2504MP000 DFPU2504 DF2504FP000 DFRU2504
400A
3P4W 277/480VAC DS4304MP000 DFPU4304 DF4304FP000 DFRU4304
3P4W 3-ph 480VAC DS4404MP000 DFPU4404 DF4404FP000 DFRU4404
4P5W 277/480VAC DS4504MP000 DFPU4504 DF4504FP000 DFRU4504
Note: For other interiors not shown, use same polarization index as plug, connector, etc. Ex: DS6416MP000 plug uses a DFPU6416 interior. If your original product had option “K - Control
Contacts,” include a “K” at the end of the replacement part number. Ex: If your plug/inlet is a DS3404MP00K, then the male replacement interior would be a DFPU3404K. If your connector/
receptacle is a DF3404FP00K, then your female replacement/interior would be a DFRU3404K.
* To order replacement interior parts for the MaxGard Interlock, replace “DFRU” with “DFIU”.
DESCRIPTION
30 AMP
CAT. NO.
60 AMP
CAT. NO.
100 AMP
CAT. NO.
200 AMP
CAT. NO.
400 AMP
CAT. NO.
Fused Disconnect Interlocked Receptacle with Safety Switch
30–100A
1 NO — 1 NC Contact F34757 F34757 F34757 N/A N/A
2 NO — 2 NC Contact F34758 F34756B N/A N/A N/A
Copper Body Lugs — 6 lugs per kit F34756A F34756B F34756C N/A N/A
Type R Fuse Clips — 3 per kit F34755A F34755B F34755C N/A N/A
Neutral Block F34754A F34754B F34754B N/A N/A
Accessories for Interlocked NEMA 12/3R Receptacles
Replacement Interiors
for Receptacles, Connectors,
Plugs and Male Inlets
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38
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
THERMAL
CONTINUOUS
CURRENT AMPS 120V
MAXIMUM CURRENT AMPERE
600V MAX. VOLT AMPERE240V 480V
Make Break Make Break Make Break Make Break Make Break
10 (#12 AWG) 60 6 30 3 15 1.5 12 1.2 7200 720
Pin and Sleeve Plugs, Receptacles and Systems
1.0 Scope
1.1 This document covers multi-contact pin and sleeve, industrial grade,
arc-quenching, circuit interrupting-rated electrical plugs, motor
plugs, connectors, receptacles, mechanically inter locked receptacles
and assorted accessories. Usable in dry, damp, wet, marine and/or
hazardous locations for electrical power circuits. Devices are to be
rated 30, 60, 100, 200 and/or 400 amperes at 600VAC, 50–400
Hz and 250VDC maximum. Devices are also rated for continuous
use in temperatures from -40° C to +130° C. These devices must
provide internal environmental seals for marine and extreme wet
applications and can be electrically interlocked.
1.2 The devices described shall be Thomas & Betts/Russellstoll®
MaxGard® catalog numbers as specified.
2.0 Product Classifications (Features)
2.1 Gated Deadfront — All receptacles and connectors must have a
rotating disk on the face of the interior, which provides live contact
isolation and environmental separation.
2.2 Delayed Action Arc Containment — All devices upon
disconnect under load shall have provision so the arc is contained
and extinguished within the insulation cavity, making it impossible
to withdraw a live plug.
2.3 Flap Cover or Screw Cover Option — Flap cover option must
provide weathertight capability by utilizing a spring actuated self-
closing flap. Watertight capability shall be obtained by using a
gasketed screw cap.
2.4 Polarization — All devices shall be factory polarized for amperage,
voltage, frequency and phase; thus providing a single voltage rating,
single interface system.
2.5 Grounding — The grounding of the device shall be accomplished
through a separate center ground (earth) make-first and break-last
pole on all devices for complete system grounding.
2.6 Pole Capabilities — All devices shall accom modate up to four
power pins plus a separate center ground pin and they shall be
integral with the connector bodies (five pins total).
2.7 Interior Type — Interiors must be male (pin type) or female
(sleeve type). Pins and sleeves shall also be self-aligning and
self-wiping/self-cleaning.
2.8 Control Contacts — All devices must have an option for two
control contacts, which shall be make-last and break-first for use
in electrical interlocks and/or control circuits. See table below.
2.9 Conductor Terminals — Pin and sleeve connections shall employ
solderless pressure-type screw terminals and be sized to accept
stranded or solid copper conductors in AWG sizes (max. O.D.s as
noted). The screw terminals shall also have socket heads to ensure
proper torquing of wires.
2.10 Environmental Seals — Each device must have an environmental
seal or O-ring around all interiors and around each pin and sleeve
to prevent water and contaminants from entering the wiring
compartment. This provides waterproof capability, even when
not mated.
2.11 Hazardous Location — All standard plugs 30, 60 and 100
amp shall be UL® and CSA listed for hazardous location Class I
Division 1, Groups C and D; Class II Division 1, Groups F and G.
A hazardous location circuit breaker-pro tected interlock shall also
be applicable to the same environments and possess all the same
product features as outlined above. Enclosures shall meet NEMA 8
hazardous outdoor-duty classifications and shall meet shipboard use
above deck in accordance with the Department of Transportation
(USCG “Green Water”).
2.12 Lockout Devices — Plug connection lockout is achieved
by a padlock through plug sleeve housing hole provided for
this purpose. On Hazardous Location/Explosion Proof Interlock
Receptacles, lockout shall additionally be achieved by separate
lockout accessory available from the factory. On standard
Interlocks, lockout accessory/construction is available from
the factory.
Rating for Pilot/Control Contacts
Contact Rating Code Designation A-600, Table 119.1 — UL 508 Heavy Pilot Duty Load (720 VA/600VAC) Maximum
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Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
3.0 Materials Requirements
3.1 Housings — Plug, motor plug,
receptacles, connectors and interlock
housings, associated covers and caps,
screw collars, and clamp holders shall
be made of copper-free cast aluminum
(max. .004% copper).
3.2 Finish — All external surfaces
except those that provide means
of grounding shall be epoxy powder
coated to resist corrosion.
3.3 Hardware — All hardware, external
and springs, shall be stainless steel.
Cable clamps shall be stainless steel
or epoxy powder coated, copper-free
cast aluminum.
3.4 Insulators — All device body insulators
shall be molded from glass-reinforced
high-strength thermoset polyester,
minimum of UL® 94-V0 flammability rated.
3.5 Contacts — Contacts base material
shall be made of a conductive copper
alloy (brass CDA485) to prevent
dezincification. Accessory material
of the contacts shall be made of a
compatible corrosion resistant material.
3.6 Environmental Seals — Environmental
gaskets and O-rings shall be made of
Neoprene material.
4.0 Design and Construction
Requirements
4.1 Circuit Interrupting Rating — All
devices 30, 60, 100 and 200 amperes
shall be tested to be interrupted at 150%
of rated current. Additionally, all devices
shall be designed and tested to interrupt
100% of rated current.
4.2 Wiring — All devices shall be wired
from the rear requiring no disassembly
of the pins and/or sleeves from the
insulated body.
5.0 Applicable Documents (Compliances)
5.1 Underwriters Laboratories (UL) —
The devices specified herein shall be
listed in applicable sections of UL
Standards 1010, 231, 1682 and
1686, File Nos. E2630, E57324,
E68085, E123752.
5.2 Canadian Standard Association (CSA)
— The devices specified shall be listed
in the applicable sections of CSA C22.2-
182.1, File Number LR14096.
5.3 International Electro-Technical
Commission (IEC) — The 30-, 60- and
100-ampere devices specified shall have
been tested and comply with IEC 309-1.
5.4 Federal Department of Transportation
— Refrigerated National Shipboard
location devices shall meet and comply
with Federal Register volume 47, number
68, subpart 111.79.
5.5 Standards — The devices specified
shall comply with Military Standards
MIL-STD-105 and 1344; ASTM Standards
D570 and D2565: NEMA Standard
PR4-1983; and OSHA regulations when
installed in accordance with the National
Electrical Code® (NEC®).
5.6 NEMA 250 Enclosures
Standard
NEMA 1 — General Purpose for indoor
use; guards against contact with equipment.
NEMA 3R — Outdoor use primarily to
protect against rain, sleet, wind-blown dust
and damage from external ice formation.
NEMA 4 — Indoor or outdoor use to
protect against windblown dust and rain;
splashing and hose-directed water.
NEMA 4X — Watertight, dust-tight
corrosion-resistant for indoor or
outdoor applications.
NEMA 6 — Watertight, casual/
temporary immersion.
NEMA 7 — Class I (Hazardous) for indoor
use in Class I areas, per NEC®.
NEMA 8 — Class I (Hazardous) for indoor
use in Class I, oil-immersed equipment.
NEMA 9 — Class II (Hazardous) for indoor
use in Class II areas, per NEC®.
NEMA 12 — Industrial use, dust-tight for
indoor use to protect against dust, falling
dirt and dripping non-corrosive liquids.
NEC and National Electrical Code are
registered trademarks of the National
Fire Protection Association, Inc.
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40
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
Single Polarization/Multiple Service*
Assigned Voltages and Wiring Systems
N-R1-G R1-S2-G N-R1-S2-G R1-S2-T3-G N-R1-S2-T3-G 2P+G(DC)
VOLTAGE
ASSIGN.
NO. VOLTAGE
VOLTAGE
ASSIGN.
NO. VOLTAGE
VOLTAGE
ASSIGN.
NO. VOLTAGE
VOLTAGE
ASSIGN.
NO. VOLTAGE
VOLTAGE
ASSIGN.
NO. VOLTAGE
VOLTAGE
ASSIGN.
NO. VOLTAGE INDEX
101 220V–50 Hz 201 380V–50 Hz 301 220/380V–50 Hz 401 380V–50 Hz 501 220/380V–50 Hz 01
103 127V–50 Hz 203 220V–50 Hz 303 220/127V–50 Hz 403 220V–50 Hz 503 220/127V–50 Hz 03
104 277V–60 Hz 204 480V–60 Hz 304 277/480V–60 Hz 404 3Ø 480V–60 Hz 504 3ØY 277/480V–60 Hz 04
105 250V–50 Hz 205 440V–50 Hz 305 250/440V–50 Hz 405 3Ø 440V–50 Hz 505 3Ø 250/440V–50 Hz 05
107 125V–60 Hz 207 250V–60 Hz 307 125/250V–60 Hz 407 3Ø 250V–60 Hz 507 3ØY 125/250V–60 Hz 07
108 220V–60 Hz 208 380V–60 Hz 308 220/380V–60 Hz 408 3Ø 380V–60 Hz 508 3Ø 220/380V–60 Hz 08
109 100V–60 Hz 209 220V–60 Hz 309 100/220V–60 Hz 409 3Ø 220V–60 Hz 509 3Ø 100/220V–60 Hz 09
111 115V–400 Hz 211 220V–400 Hz 311 220/115V–400 Hz 411 220V–400 Hz 511 220/115V–400 Hz 11
—— — —513 230V DC 613 250 VDC 13
114 347V–60 Hz 214 600V–60 Hz 314 347/600V–60 Hz 414 3Ø 600V–60 Hz 514 3ØY 347/600V–60 Hz 14
115 100V–50 Hz 215 220V–50 Hz 315 100/220V–50 Hz 415 3Ø 220V–50 Hz 515 3Ø 100/220V–50 Hz 15
116 120V–60 Hz 216 208V–60 Hz 316 120/208V–60 Hz 416 3Ø 208V–60 Hz 516 3ØY 120/208V–60 Hz 16
117 120V–400 Hz 217 208V–400 Hz 317 120/208V–400 Hz 417 3Ø 208V–400 Hz 517 3Ø 120/208V–400 Hz 17
— — — 208V — 618 28 VDC 18
20
—221 440V–60 Hz 321 250/440V–60 Hz 421 3Ø 440V–60 Hz 521 3ØY 250/440V–60 Hz 21
250V Reserved 22
480V Reserved 23
600V Reserved 24
G
N
1 1
2
1N
2
1
2 3
1N
32 3
N
MaxGard® receptacles and plugs may be furnished in any of the above
voltage and phasing systems.
To order any device in a voltage and phasing not shown in the preceding
catalog pages, substitute the Voltage Assignment Number in the above
chart for that portion of the listed catalog number appearing in
boldface type.
Example: 200 Amp Weathertight Receptacle with Flap Cover, Angle Adapter
and Junction Box for 3Ø 480 volt (3-pole and ground) is DF2404FRAB0.
To change to 3Ø 208 volt, the catalog number becomes DF2416FRAB0.
Note: All devices may be furnished with two control contacts. Add “K” to the end of the
catalog number, in place of last position Ø.
* Dual-Voltage or Multiple-Service Applications
(for any given
polarization number) — Example: A factory installation may consist of
all receptacles specified and wired at polarization “507.” This is a 3ph.
Y–125/250V–60 Hz supply. However, all circuit requirements “below” (507)
can also be met; for instance a “207” plug will draw phasing for 250V–60
Hz operation of equipment as well, while another “.507” receptacle supplies
power for a 3-phase motor installation. See chart above.
For non-interrupting polarizations at 45, 90, 150, 300, 600A ratings,
consult Technical Services.
G G G G G
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41
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
Connector
Male Inlet Receptacle with Angle Enclosure
(Flap covers shown — screw covers available. On all, screw covers have nominal effect on outside dimensions.)
Male Plug
A
B
C
A
B
C
A
B
A
B
AMP A B C
30 27⁄8"2
1⁄2"5
1⁄2"
60 33⁄8"2
1⁄2"5
1⁄2"
100 33⁄8"2
1⁄2"5
1⁄2"
200 51⁄4"3
1⁄2"9
1⁄4"
400 35⁄8"4
3⁄8"9
1⁄4"
AMP A B
30 83⁄4"5
1⁄8"
60 10" 53⁄8"
100 111⁄8"5
3⁄8"
200 15" 91⁄2"
400 191⁄8"10
3⁄4"
AMP A B
30 43⁄4"7
7⁄8"
60 51⁄2"9
1⁄8"
100 61⁄2"10
1⁄8"
200 9" 133⁄4"
400 125⁄8"17
5⁄8"
AMP A B C
30 63⁄8"3
1⁄8"9
7⁄8"
60 71⁄8"4"11
1⁄8"
100 71⁄2"4"11
3⁄8"
200 — — —
400 — — —
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42
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
Receptacle with Angle Adapter
and DJB Junction Box
Receptacle with Angle Adapter
(Flap covers shown — screw covers available. On all, screw covers have nominal effect on outside dimensions.)
A
A
C
B
B
AMP A B C
30 91⁄8"3"9
5⁄8"
60 101⁄2"3" 9
3⁄4"
100 103⁄4"3
3⁄4" 10"
200 153⁄4"6
5⁄8"14
5⁄8"
400 251⁄4" 12" 203⁄4"
AMP A B
30 61⁄8"9
5⁄8"
60 71⁄2"9
3⁄4"
100 7" 10"
200 91⁄2"14
3⁄4"
400 131⁄4"20
3⁄4"
Receptacle Only
AMP A B
30 27⁄8"4
1⁄2"
60 33⁄8"5
1⁄8"
100 35⁄8"5
3⁄8"
200 51⁄4"6
5⁄8"
400 7" 71⁄8"
A
B
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Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
Russellstoll® Pin & Sleeve Power Connectors
Industrial interlocked receptacles are available in 30 through
400 Amp. Switched receptacles have mechanical linkages
for added safety. Safety features include:
t Plugs cannot be inserted unless power is safely turned off
t Plugs cannot be removed until power is safely turned off
t Specialty designs may also automatically disengage power
if plug is removed while power is on, either mechanically
or electrically
Applications
Applications where these units are most commonly used are:
t Welding stations in automotive and heavy industry
t Temporary and portable power distribution for construction
t Marine shore-to-ship power
t Industrial machinery installation
t Portable power distribution, vehicle and gen-set
power for aerospace
t Custom systems in all industries
Sample Installation: Fixed Power Source (Wall)
to Remote/Portable Location
1. Receptacle (wall-mounted female)
2. Receptacle (panel-mounted female)
3. Plug (attachment)
4. Female connector
5. Male Inlet with angle adapter
6. Male inlet with straight adapter
Other installations: generator power sources, custom control circuits, multiple voltage service — contact Technical Services.
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Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
Fasteners Screws
2 Places
Holes for Padlock
2 Places
CD
B
A
F
E
7.50
2.18
ON
OFF
MaxGard® Fused-Disconnect Interlocked Receptacle with Safety Switch meets UL®,
NEC® and major automotive specifications. This unit is the maximum in:
Safety
t Door safety switch with three external lockout points
t Safety fuse pulls for standard class R fuses
t Backup door safety latch
Durability
t Heavy .060 steel galvaneel with baked enamel, NEMA 3R/12 construction
t Clear shield for test probes
Performance
t Standard 600V cartridge fuse clips and spacing
t Fully interlocked MaxGard® receptacle
t Angled front receptacle for easier access
Notes: **Non-fused, non UL version available:
Specify DNRF ________ .
Standard polarizations shown. Boldface figures
are for voltage assignment; for different ratings,
see page 40.
E5239
E5239
MaxGard® Fused-Disconnect** Interlocked
Receptacle with Disconnect Switch
Ordering Information
Maximum 600VAC or 250VDC
AMP
STD. NPT
THREAD OUTLET MAX.
30 11⁄2"2
1⁄2"
60 2" 21⁄2"
100 2" 21⁄2"
Specifications on pages 38–39.
Dimensions
AMP A B C D E F
30 91⁄2"3⁄4"25
3⁄4" 25" 223⁄4" 30"
60 91⁄2"3⁄4"25
3⁄4" 25" 223⁄4" 30"
100 91⁄2"3⁄4"25
3⁄4" 25" 223⁄4" 30"
User Made Possible Conduit Hubs
POLES/
WIRES VOLTAGE
FUSED DISCONNECT**
INTERLOCKED
RECEPTACLE
NEMA 12/3R
CAT. NO.
MATING
MAXGARD PLUG
CAT. NO.
STD.
BUSHING
ID
30
AMP
2P3W 125 DFRF31070 DS3107MP000 7⁄8"
2P3W 250 DFRF32070 DS3207MP000 7⁄8"
3P4W 3Ø250 DFRF33070 DS3307MP000 1"
3P4W 3Ø480 DFRF34040 DS3404MP000 1"
4P5W 277/480 DFRF35040 DS3504MP000 13⁄16"
60
AMP
2P3W 250 DFRF62070 DS6207MP000 13⁄16"
3P4W 125/250 DFRF63070 DS6307MP000 15⁄16"
3P4W 3Ø480 DFRF64040 DS6404MP000 15⁄16"
4P5W 277/480 DFRF65040 DS6504MP000 11⁄2"
100
AMP
2P3W 250 DFRF12070 DS1207MP000 111⁄16"
3P4W 125/250 DFRF13070 DS1307MP000 113⁄16"
3P4W 3Ø480 DFRF14040 DS1404MP000 113⁄16"
4P5W 277/480 DFRF15040 DS1504MP000 2"
W Control Contacts (position 9) use “K” example: DFRF1207K.
Always use liquidtight fittings to limit condensation entry.
A B
F
E
C D
2.18
Fasteners Screws
Holes for Padlock
2 Places
2 Places
W
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45
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
MaxGard® NEMA 4X interlocks are ideal for demanding non-hazardous
areas where dust, dirt, moisture and corrosion might be a problem —
such as shipyards, food processing facilities, manufacturing operations
or similar areas.
Safety
t Gated deadfront waterproof receptacle
t Standard, high AIC or NA/switch circuit breaker
t Protective screw cap for watertight protection
Durability
t Thick-wall cast copper-free aluminum housing
with epoxy powder-coat finish
t Heavy-duty sliding bar interlock mechanism
Performance
t Heavy on/off handle adds mechanical ability
to electrical interlock function
t Standard conduit openings through top or side
E
B-Std.
W Control Contacts (position 12) use “K” example: DBRS6104060K0
Shunt Trip Breaker (position 13) add “Z” to above: DBRS6104060KZ
Breaker Trip Ratings (positions 9, 10, 11) 30 amp use 030;
60 amp use 060; alternate trip ratings available — consult
Technical Services
Non-Auto Sw. NA0 (repl.” DBRF” with “DSRF”)
For additional full line and polarization options, see page 40.
Maximum 600VAC/250VDC
Conduit Hubs: (at B or E)
AMP
STD. NPT
THREAD OUTLET MAX.
30 11⁄2"2
1⁄2"
60 11⁄2"2
1⁄2"
100 2" 21⁄2"
200 2" 3"
400 4" 4"
Dimensions
AMPABCDEFG
30 3⁄8"8
3⁄4"6
1⁄2"1
1⁄2"16
1⁄4"15
1⁄8"3
1⁄8"
60 3⁄8"8
3⁄4"6
1⁄2"1
1⁄2"16
1⁄4"15
1⁄8"3
1⁄8"
100 3⁄8"8
3⁄4"6
1⁄2"1
1⁄2"16
1⁄4"15
1⁄8"3
1⁄8"
200 9⁄16"12
1⁄4"9" 2
1⁄2"26
1⁄4"24
3⁄4"5"
400 9⁄16"15
1⁄2" 12" 3" 301⁄2" 29" 6"
Boldface figures are for
voltage assignment; for
different ratings, see page 40.
MECHANICALLY
INTERLOCKED
RECEPTACLE
NEMA 4X
CAT. NO.
MATING
MAXGARD PLUG
CAT. NO.
STD.
BUSHING
ID
POLES/
WIRES VOLTAGE
30
Amp
2P3W 125
DBRS3
107
03000 DS3
107
MP000
7⁄8"
2P3W 250
DBRS3
207
03000 DS3
207
MP000
7⁄8"
3P4W 3Ø250
DBRS3
307
03000 DS3
307
MP000
1"
3P4W 3Ø480
DBRS3
404
03000 DS3
404
MP000
1"
4P5W 277/480
DBRS3
504
03000 DS3
504
MP000
13⁄16"
60
Amp
2P3W 250
DBRS6
207
06000 DS6
207
MP000
13⁄16"
3P4W 125/250
DBRS6
307
06000 DS6
307
MP000
15⁄16"
3P4W 3Ø480
DBRS6
404
06000 DS6
404
MP000
15⁄16"
4P5W 277/480
DBRS6
504
06000 DS6
504
MP000
11⁄2"
100
Amp
2P3W 250
DBRS1
207
10000 DS1
207
MP000
111⁄16"
3P4W 125/250
DBRS1
307
10000 DS1
307
MP000
113⁄16"
3P4W 3Ø480
DBRS1
404
10000 DS1
404
MP000
113⁄16"
4P5W 277/480
DBRS1
504
10000 DS1
504
MP000
2"
200
Amp
3P4W 277/480
DBRS2
307
20000 DS2
307
MP000
11⁄4"
3P4W 3Ø480
DBRS2
404
20000 DS2
404
MP000
21⁄4"
4P5W 277/480
DBRS2
504
20000 DS2
504
MP000
21⁄2"
400
Amp
3P4W 277/480
DBRS4
307
40000 DS4
307
MP000
3"
3P4W 3Ø480
DBRS4
404
40000 DS4
404
MP000
3"
4P5W 277/480
DBRS4
504
40000 DS4
504
MP000
31⁄4"
(Flap-Cap available by replacing “DBRS” with “DBRF”)
WW
A
B
C
D
G
F
E
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46
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
Explosion-Proof Applications
Russellstoll® Hazardous-Duty Plugs, Receptacles and Interlocks
are designed to support a variety of installation needs throughout
20A, 30A, 60A and 100A ranges where Division 1, Class 1 NEC®
guidelines require the utmost in safety.
Unique among others, the Russellstoll® MaxGard® also offers true
O-ring sealed waterproof design protection in addition to standard
threaded flame-path construction employed elsewhere. In rough
service, washdown and outdoor applications, MaxGard®
performance goes beyond normal explosion-proof ratings.
With coming increases in harmonized designations for
classifications between NFPA/NEC® and IEC (International)
hazardous area standards, a quick reference classification
chart is provided below. In all cases, the customer must
determine and approve proper area classification standards
and degree of harmonized standards acceptance.
HAZARDOUS MATERIALS
ENVIRONMENT U.S. NEC STANDARDS EURO IEC STANDARDS
Gas or Vapor Div. 1, Class I Zone 0 and 1
Div. 2, Class I Zone 2
Dust Div. 1, Class II Zone 10
Div. 2, Class II Zone 11
Fibers/Flyings Div. 1, Class III Zone 10
Div. 2, Class III Zone 11
GROUP APPLICATIONS NEC ART. 500
CLASS I: GROUPS
NEC ART. 505
ZONES 0, 1 AND 2
Div. 1 and 2, Class I
A: Acetylene IIC
B: Hydrogen
C: Ethylene IIB
D: Propane IIA
The above chart is presented for quick reference only and should only be used in conjunction with noted Articles.
Further definition of harmonized standards will be supported by Russellstoll through appropriate specification efforts whenever practical.
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47
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
Explosion-Proof Waterproof Circuit Breaker Interlocked Receptacle
Available in 30-, 60- and 100-amp sizes, all polarizations. Division 1, Class I and II.
Heavy-duty explosion-proof cast
aluminum housing, electrostatic
epoxy coat finish
Standard, high AIC and NA
(switched only) breakers available
Gated deadfront safety
Drain plug
Factory-sealed receptacle interior.
Accepts standard explosion-
proof-rated MaxGard ® plugs
UL and CSA listed for hazardous locations
Class I, Division 1, Groups B, C and D
Class II, Division 1, Groups F and G
UL File E10919
NEMA 7, 8, 9
CSA
DOT shipboard used above deck “green water”
NEMA 4X
USCG approved
Explosion-Proof Non-Interlocked Receptacle
Available in 30A 480VAC max., all polarizations
Heavy-duty explosion-proof cast
aluminum housing, electrostatic
epoxy coat finish
t Factory-sealed interior (no filled conduits)
t Easy low-cost installation
Threaded access with (cover not
shown) O-ring for explosion-proof
and waterproof integrity
Gated deadfront for safety
All standard polarizations available to 480VAC
Factory-sealed receptacle interior
Accepts standard explosion-proof-rated
MaxGard ® plugs
UL and CSA listed for hazardous locations
Class I, Division 1, C and D
Class II, Division 1, Groups F and G
UL File E10919
NEMA 7, 8, 9
CSA
DOT shipboard used above deck “green water”
NEMA 4X
USCG approved
E68085
E10919
f
f
f
f
f
f
f
f
f
y
G
G
Fa
F
A
A
A
A
Threaded access (cover not shown)
with O-ring for explosion-proof and
waterproof integrity
MaxGard® DBRE and DSRE Series Interlocks are the only devices certified both explosion-
proof and waterproof, along with optional control contacts, and are fully UL® Listed.
H
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48
Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
Explosion-Proof Interlocked
Receptacle with Circuit Breaker
Class I, Class II
Maximum
600VAC or 250VDC
Boldface figures are for voltage assignment; for different ratings, see page 40.
* For additional bushing sizes, accessories and specification information,
see pages 34–39.
Note: For additional full line and polarization options, see page 40.
W Control Contacts (position 12) use “K” example: DBRE6404060K0
Shunt Trip Breaker (position 13) add “Z” to above: DBRE6404060KZ
Breaker Trip Ratings (positions 9, 10, 11) 30 amp use 030;
60 amp use 060; alternate trip ratings are available — consult
Technical Services
Non-Auto Sw. NA0 (repl. “DBRE” with “DSRE”)
POLES/
WIRES
VOLTAGE
(VAC)
CAT. NO. CAT. NO. CAT. NO.
STD. BUSHING
I.D.*
30 Amp
2P3W 125 DBRE310703000 DSE3107FR0 DS3107MP000 7⁄8"
2P3W 250 DBRE320703000 DSE3207FR0 DS3207MP000 7⁄8"
3P4W 3Ø250 DBRE330703000 DSE3307FR0 DS3307MP000 1"
3P4W 3Ø480 DBRE340403000 DSE3404FR0 DS3404MP000 1"
4P5W 277/480 DBRE350403000 DSE3504FR0 DS3504MP000 13⁄16"
60 Amp
2P3W 250 DBRE620706000 — DS6207MP000 13⁄16"
3P4W 3Ø250 DBRE630706000 — DS6307MP000 15⁄16"
3P4W 3Ø480 DBRE640406000 — DS6404MP000 15⁄16"
4P5W 277/480 DBRE650406000 — DS6504MP000 11⁄2"
100 Amp
2P3W 250 DBRE120710000 — DS1207MP000 111⁄16"
3P4W 3Ø250 DBRE130710000 — DS1307MP000 113⁄16"
3P4W 3Ø480 DBRE140410000 — DS1404MP000 113⁄16"
4P5W 277/480 DBRE150410000 — DS1504MP000 2"
Explosion-Proof
Receptacle, Class I, Class II
Male Plug
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Russellstoll® Pin and Sleeve Power Connectors
MaxGard ® Interconnection Systems
Dimensions
Explosion-Proof Receptacle
Explosion-Proof Interlocked Receptacle Conduit Sizing
AMPABCDE
30 83⁄4"7
1⁄2"1⁄2"14
3⁄4" 20"
60 83⁄4"7
1⁄2"1⁄2"14
3⁄4" 20"
100 83⁄4"7
1⁄2"1⁄2"14
3⁄4" 20"
AMP STANDARD
30 1.25"
60 1.50"
100 2.00"
Note: Range is 0.750–14 NPT through 2.00–11.5 NPT.
A
B
E
D
C
Access Cover
to Pigtails
for Wiring
10.16
11.35
7.26
7.03 1.50
Conduit
Location
“C” Conduit
Location “D”
Conduit
Location
“B” – STD
Conduit
Location
“A”
4.00 MTG.
ø.28,
4 PLS
Bottom View
(possible conduit sizing are: 0.750–14 NPT,
1.00–11.5 NPT, 1.25–11.5 NPT with 1.00–
11.5 NPT at location “B” as standard)
Conduit
Location
“C”
Conduit
Location
“B”
Conduit
Location “A”– STD
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50
Russellstoll® Pin and Sleeve Power Connectors
GSUL Safe Ground Indicator System
Prevents operation of pumps without a safe ground for static dissipation.
Class I, Division 1, Groups C, D, and Zone 1, Groups IIB, IIA;
NEMA 7 Class II, Division 1, Groups E, F, G; NEMA 9
Instant Visual Confirmation of Safe Ground
The Russellstoll® GSUL Safe Ground Indicator System is designed to
ensure that a safe ground has been established for dissipating ever-
present static electricity from tank vehicles, carriers, drums and other
conductive equipment before allowing the transfer of flammable materials.
The GSUL indicates the establishment of a safe ground via two parallel-
connected green signal lights. Two lights are used for redundancy —
if one lamp burns out, visual indication of safe grounding will be
maintained by the other.
Intrinsically Safe Circuitry
The GSUL Safe Ground Indicator System features an intrinsically safe,
low-energy ground-sensing circuit, which does not carry sufficient
electrical energy to cause ignition in classified Hazardous Locations.
In operation, the ground-sensing circuit extends through the grounding
clamp and its connection to the ground indicator, the metal portion of the
vehicle between the jaw terminals of the clamp and earth ground electrode.
Pumps Won’t Operate Until Safe Ground Is Established
A control relay in the GSUL Safe Ground Indicator System provides
interlocked control of pump motors at the loading platform. The electronic
control circuit will be de-energized while the green lights are off. Attaching
the clamps to the tank closes the interlocking contact and energizes the
control circuits to the motors.
Applications
Volatile or classified areas such as:
t Tank farms
t Petrochem
t Cosmetics
t Grain mills
t Vehicular or rail transport
.................................... Specifications ...................................
Enclosure: Cast copper-free aluminum with epoxy powder-coated finish
Outlets: Regularly furnished tapped ¾" NPT
Relay Contacts: Rated 1⁄3 HP, 10A, 120VAC; 1⁄2 HP, 10A, 240VAC
Certifications: UL® Listed, CSA Certified
Unit shown with
covers removed
E33553
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51
Russellstoll® Pin and Sleeve Power Connectors
GSUL Safe Ground Indicator System
GCC1
GSUL Safe Operating Features
t Two redundant, parallel green indicator lights
glow when safe ground is established
t Lamps offer approximately 20,000 hours
of operating life
t Unit may be ordered without lights where
remote visual indication is desired
t Intrinsically safe, simplified circuitry
t Integral, intrinsically safe wiring compartment
with approved strain-relief fitting for connection
of cable from grounding clamp
t Solid-state actuating and control circuits
mounted on removable printed circuit board
t Enclosure protects components against moisture
t Control relay provided for interlocked control
of pump motor at loading rack
t Grounding clamp (ordered separately) provides
dual isolated tip contacts in a heavy-duty
cast-aluminum handle design
TB1
L1 GL2 CN.O. N.C.
123456G
G
G2
G1
C
TB3
Ground Electrode Connection (1 electrode required)
not provided by Russellstoll
Two-Conductor Cable
Weathertight Reel
Grounding Clamp
Cat. No. SGC2
Remote Indicator Pilot Light
(Optional)
Mounting
Feet
N.O. - N.C. Relay Contacts
1/3 H.P. 10 Amp 120 VAC
1/2 H.P. 10 Amp 240VAC
To 115 Volts,
60 Hz Ground in explosion-proof
portion provided by conduit
system
Weathertight Reel
Mounting
Feet
Ground in explosion-proof portion
provided by conduit system
To 115 Volts,
60 Hz or
240VAC,
50/60 Hz
Wiring Diagram
Ground Electrode Connection
(1 electrode required not provided by Russellstoll)
Two-Conductor Cable
N.O. – N.C.
Relay Contacts
1⁄3 HP 10 Amp 120VAC
1⁄2 HP 10 Amp 240VAC
Remote Indicator
Pilot Light (Optional)
Grounding Clamp
CAT. NO. SGC2
CAT. NO.
DESCRIPTION
GCC1 Ground cup with cover*
GC1 Ground cup without cover*
F06146 Replacement contact tip**
* Hub is tapped for 3⁄4"–10.
** Hub is tapped for 1⁄2"–13.
Aerospace/Industrial
Static Ground Devices
Static grounding receptacles are used in airport and aerospace
installations worldwide during fueling, testing and maintenance
procedures. Normal mounting is concrete/tarmac floor inset,
threaded onto copper ground rod.
Heavy brass construction cup includes optional cover and
receptacle’s contact pin. Accommodates a wide variety of
single-contact (copper on steel wire) static ground wire
clamps in service.
Loading rack illustration suggests a typical installation, which includes an Explosion-
Proof Switch, Explosion-Proof Sealing Fittings, Weathertight Reel and the GSUL-2-SS
Safe Ground indicator with 2-wire grounding clamp.
Typical Installation
Weatherproof Reel
CAT. NO. SGR25
Grounding Clamp
to Fuel Carrier
CAT. NO. SGC2 Explosion-Proof
Safe Ground Indicator
CAT. NO. GSUL-2-SS
CAT. NO. GSUL-2-SS-240
Explosion-Proof
Sealing Fittings
To Ground Electrode
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52
Russellstoll® Pin and Sleeve Power Connectors
GSUL Safe Ground Indicator System
CAT. NO.
DESCRIPTION
GSUL2SS Safe Ground Indicator with Indicator Lights, 120V, UL®/CSA
GSUL2SS-240 Safe Ground Indicator with Indicator Lights, 240V, CSA
SGC2 Safe Ground Static Clamp
SGR25 Weathertight Retracing Reel with 25 ft. of 12/2 SJO-W Cable
SGR50 Weathertight Retracing Reel with 50 ft. of 12/2 SJO-W Cable
SGR75 Weathertight Retracing Reel with 75 ft. of 12/2 SJO-W Cable
Replacement Parts for GSUL
C13662 Printed Circuit Board, 120 Volts (includes relay)
GX24RCB Printed Circuit Board, 240 Volts (includes relay)
F30674 Control Relay
F30602 Lamp Socket Assembly
ELAG Pilot Light Globe Assembly (green)
310993 Lamp for GSUL2SS
Replacement Parts for SGC2
GX2TK Ground Clamp Repair Kit
5.25"
3" MTG .75" NPT
Conduit
.75" NPT
10.25"
MTG
9.25"
.75"
.3" Dia.
Hole
.75" NPT
Conduit
.75" Max. Conduit
4.5" Approx.
.44"
.84"
3.88"
Indicating
Lights
(Green)
SGR25
SGR50
SGR75
SGC2
13" Dia.
7.5"
3.37"
1.25"
3" Sq.
8.5"
Rad.
1.56"
.56" Dia. MTG Holes
.75" Female Thread
Line Entrance
14.75"
8.25"
2.5"
9.75"
3.37" 6.37"
.37"
3"
2"
4 Holes Pivot MTG (optional)
2 Holes Rigid MTG
.37"
6.87"
4 Sq
13" Dia.
7.5" Dia.
9.75"
3.37" 6.37"
2" 3" .37"
14.75"
8.25"
2.5"
4 Sq.
4 Holes Pivot MTG. (optional)
.37"
3.37"
1.25"
3" Sq.
8.5"
Rad.
6.87"
2 Holes Rigid MTG.
.56" Dia. MTG. Holes
.75" Female Thread
Line Entrance
1.56"
2X Conductor
Termination Set Screws
.14
6 PLS
Cable Entry
Clamp and Screw
2X “Rue Pin”
Pivot Pin Locking
GSUL-2-SS
DuraGard ®
Waterproof
Connections
In this section...
DuraGard® Waterproof Connections
Overview ...............................................................................54–57
20 Amp ..................................................................................58–59
30 Amp ..................................................................................60–61
50 Amp ..................................................................................62–63
60 Amp ........................................................................................64
Accessories ...........................................................................65–66
Safety Interlocks ..........................................................................67
Dimensions ..................................................................................68
Engineering Specifications .....................................................69–70
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54
Russellstoll® Pin and Sleeve Power Connectors
DuraGard ® Waterproof Connections
Safety
t Truly waterproof: Not just
watertight, but waterproof
(tested under 1000 PSI)
t Exclusive waterproof features:
The only thermoplastic connector
designed to prevent short circuits
due to water ingress under high
water pressure
t Different power supply ratings
can’t mix: Six single-rate device
polarizations ensure exact voltage,
frequency and phase differentiation
t Added safety measures: Safety
ground makes first, breaks last
t Ultimate waterproof connection:
Watertight mated or unmated,
while many watertight
specifications cover mated
connections only
Durability
t Designed for durability: DuraV®
housing material specially selected
for hot or cold and chemical
washdown duty (flame-safe
UL® 94-V0 rated housings)
t Versatile functionality: Pin and
sleeve design enables higher
current flow at cooler temperatures
due to large contact circular areas
t Built to last: A longer system life
under corrosive environments
Performance
t Long life: Round, self-cleaning,
constant-pressure pin and sleeve
contacts of solid CDA 360 brass
for long, reliable electrical life
t Easy installation: Drop-in
assemble interior and easy
pressure screw wire termination
t Reliability: DurOring™ sealing
system for each pin and sleeve
and interior assembly
t Application flexibility:
Bushing size available
for every cable diameter
t Continuous operation:
Superior performance in
corrosive environments
Non-Metallic Plugs, Connectors, Receptacles and Inlets — 20, 30, 50 and 60 Amp, Maximum 600VAC/250VDC
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55
Russellstoll® Pin and Sleeve Power Connectors
DuraGard ® Waterproof Connections
Usage
t Any application where electrical connections need
protection from water and/or dust entrance to the
contacts or the wiring compartment
t Cable-to-connector sealing and device locking
designs are critical
Typical Application Groups
Marine
t Lighting Connectors
t Shore-to-Ship Power
t Low-Power Welding
t Power Distribution Panels
t Shipboard Power Outlets
t Barge Power Connection
Construction
and Agricultural
t Generator Set Panels
t Portable Tools
and Equipment
t Irrigation Systems Panels
t Portable Lighting
and Equipment
Food Processing, Brewery/
Beverage, Pulp and Paper,
Pharmaceuticals, Portable
Building Power
t Welding Outlets
t Motor Power Connections
t Lighting Systems
t Machinery Interconnections
t Process Control
Power Systems
OEMs
t Export Machinery
t Critical Power Connections
and Welding Systems
t Transportable Equipment
Russellstoll® Line Selections
for Outdoor (and Indoor) Applications
The toughest design and construction
in thermoplastic safety, durability and
performance in UL 94-V0 flame-rated
DuraV® material. With DurOring™ sealed
pins, sleeves and interiors are watertight
even unmated. A 30A and 50A Circuit
Breaker Interlock line in DuraV®
are the best choices for standard
voltage polarization options through
600VAC (Interlock to 480VAC).
USCG Accepted 20–50A convenience
Interlocked Receptacles accept
DuraGard® plugs. Built from aluminum
or brass for rough-service installations,
in Switched or Circuit Breaker formats,
their extremely heavy-duty designs
provide maximum durability.
Thermoplastic international standard
IEC 309-2 or CEE-17 connector usage
is growing especially in OEM, export
and standard performance applications.
The IP67 style is watertight when
mated and directly interchangeable
with other manufacturers. International
designations shadow U.S. amperage
ratings: 20/(16), 30/(32), 60/(63) and
100/(125) amps. IP67 devices have
screw collars or flap/screw covers,
with catalog number “W” suffixes.
DuraGard
Interlocked
Outlets
20 through 60A
IEC (IP67)
to 4P5W
20 to 100A
to 3P4W
20 through 60A
®
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United States
Tel: 901.252.8000
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Technical Services
Tel: 888.862.3289
56
Russellstoll® Pin and Sleeve Power Connectors
DuraGard ® Waterproof Connections
DuraGard® Pin and Sleeve Connections
Spring blade contact designs offer point contact only, with minimal
mechanical support in receptacles. Higher heat is generated in use
as contacts loosen with age and dirt accumulation, resulting in failures.
Exposed blade contacts can easily be damaged. Contacts are both
the electrical and mechanical locking method.
Pin and Sleeve design enables higher current flow at cooler temperatures
due to large circular contact area. Sleeves act as retainers for the pins,
making a reliable connection. Shrouded pins and sleeves are protected
from damage and inadvertent access. Locking housing screw collars provide
for a reliable, long-lasting connection with electrical contacts separate.
Pin and Sleeve
Bladed Plug and Receptacle
Pin and Sleeve Connector and Plug
Spring Contacts
Blades
Shrouds
Sleeve Pin
Locking Screw Collar
Pin and Sleeve contact devices consist of round male pins that are inserted
into tubular female sleeves. Current flows through a large pin-to-sleeve
circular contact area. Because current is not restricted through point contact
only, higher current flow and cooler operating temperatures are achieved in
a compact connection. Wiping action during insertion or withdrawal provides
positive self cleaning. Shrouded pins and sleeves are protected from physical
damage or casual access and aid in polarization features of the line.
The shroud and screw collar completely lock plugs to receptacles or
connectors for a reliable connection. Step on the cord, kick or drop
a plug — your connection will remain tight. Pin and Sleeve devices
are the safety standard for high-current applications worldwide.
Washdown Duty, Chemical, Outdoor, Industrial and Marine Use Non-Metallic Plugs,
Connectors Receptacles and Inlets — 20, 30, 50 and 60 Amp, Maximum 600VAC/250VDC
DuraGard®: Designed for the Toughest
Washdown Applications
Pulp and Paper
Pharmaceutical Manufacturing
Food Processing
Beverage and Bottling
The Water Spray Test
1000-PSI water spray was directly applied at the face of DuraGard®
receptacles. No damage occurred, and no water penetrated the
housing or cord seal. DuraGard® plugs, connectors and receptacles
are designed to withstand water spray test at 1000 PSI.
No extra boots or adapters required.
United States
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Technical Services
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57
Russellstoll® Pin and Sleeve Power Connectors
DuraGard ® Waterproof Connections
20, 30, 50 and 60 Amp, 600VAC
20 Amp, 250VDC
Safety Specified Voltage Connections:
t Safety ground makes first breaks last
t Voltage polarized to meet NEC® 210-7
and OSHA standards
High Reliability, High-
Performance Connections:
t CDA 360 solid brass pin
and sleeve contacts
Long-Lasting Self-Cleaning
Connections:
t Full round pin and sleeve contacts
Fast, Easy, Rear-Load
Wiring and Assembly:
t Drop-in assembly interior
t Sleeve and cable bushing
t Easy-in pressure screw
wiring terminations
Waterproof Cable Sealing:
t Neoprene compression
bushing cable locking system
t Locking bushing nut
with external cable clamps
t Bushing sizes available
for any cable size
Durable and UL® 94-V0 Flame
Rated Housings:
t DuraV® high-impact body and collars
t Thermoset interiors
t Deadfront construction
Waterproof Locking Connections:
t Locking screw collars
with O-ring gaskets
t Housing mechanical support
and pin and sleeve connection
Dry Wiring Compartments:
t DurOring™ Sealing System for each
pin and sleeve and interior assembly
(50-Amp Plug and Connector Shown)
Lockout Capable
(30/50/60A Plugs):
t Access hole (not seen)
for padlock hasp
t Interlock engagement
CDA 360 solid brass pin
and sleeve contacts
The Ultimate in Waterproof Connections
Washdown Duty, Chemical, Outdoor, Industrial and Marine Use Non-Metallic Plugs,
Connectors Receptacles and Inlets — 20, 30, 50 and 60 Amp, Maximum 600VAC/250VDC
NEC and National Electrical Code are registered trademarks
of the National Fire Protection Association, Inc.
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United States
Tel: 901.252.8000
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Fax: 901.252.1354
Technical Services
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58
Russellstoll® Pin and Sleeve Power Connectors
DuraGard ® Waterproof Connections
WW
20 Amp Standard Service
Male Plug Female Connector
T Add suffix — / xxxx for bushing I.D. (page 65) or conduit adapter assembled.
x “W” suffix is watertight; “F” suffix for splash-proof spring flap cover.
* Consult Technical Services.
POLE WIRE
SAFETY
POLARIZATION (RECEPTACLE) VOLTAGE
T
CAT. NO.
T
CAT. NO.
23
125VAC 9P23U1 9C23U1
250VAC 9P23U2 9C23U2
277VAC 9P23U3 9C23U3
480VAC 9P23U4 9C23U4
600VAC 9P23U5 9C23U5
through 600VAC/250VDC 9P23U0 9C23U0
34
125/250VAC 9P24U1 9C24U1
3Ø 250VAC 9P24U2 9C24U2
3Ø 480VAC 9P24U4 9C24U4
3Ø 600VAC 9P24U5 9C24U5
through 600VAC/250VDC 9P24U0 9C24U0
Device Ratings and Polarizations
Maximum 600VAC or 250VDC
United States
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Fax: 901.252.1354
Technical Services
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59
Russellstoll® Pin and Sleeve Power Connectors
DuraGard ® Waterproof Connections
T Add suffix — / xxxx for bushing I.D. (page 65) or conduit adapter assembled.
x “W” suffix is watertight; “F” suffix for splash-proof spring flap cover.
* Consult Technical Services.
STANDARD BUSHING I.D.: PLUG/CONN.*
T
CAT. NO.
Standard .625";
or optional size,
see page 65
9R23U1W
9R23U2W
9R23U3W
9R23U4W
9R23U5W
9R23U0W
Standard .625";
or optional size,
see page 65
9R24U1W
9R24U2W
9R24U4W
9R24U5W
9R24UOW
W
Female Receptacle
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United States
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60
Russellstoll® Pin and Sleeve Power Connectors
DuraGard ® Waterproof Connections
WW
30 Amp Standard Service
POLE WIRE
SAFETY
POLARIZATION (RECEPTACLE) VOLTAGE
T
CAT. NO.
T
CAT. NO.
23
125VAC 9P33U1 9C33U1
250VAC 9P33U2 9C33U2
277VAC 9P33U3 9C33U3
480VAC 9P33U4 9C33U4
600VAC 9P33U5 9C33U5
through 600VAC/250VDC 9P33U0 9C33U0
34
125/250VAC 9P34U1 9C34U1
3Ø 250VAC 9P34U2 9C34U2
3Ø 480VAC 9P34U4 9C34U4
3Ø 600VAC 9P34U5 9C34U5
through 600VAC/250VDC 9P34U0 9C34U0
T Add suffix — / xxxx for bushing I.D. (page 65) or conduit adapter assembled.
x “W” suffix indicates watertight receptacle;
“F” suffix indicates splash-proof spring flap cover included.
* Consult Technical Services.
Device Ratings and Polarizations
Maximum 600VAC or 250VDC
Male Plug Female Connector
United States
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800.816.7809
Fax: 901.252.1354
Technical Services
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61
Russellstoll® Pin and Sleeve Power Connectors
DuraGard ® Waterproof Connections
30 Amp
Reverse Service
STANDARD BUSHING I.D.:
PLUG/CONN.*
x
CAT. NO.
T
CAT. NO.
x
CAT. NO.
Standard .700";
for optional size,
see page 65
9R33U1W 9F33U1 9B33U1F
9R33U2W 9F33U2 9B33U2F
9R33U3W 9F33U3 9B33U3F
9R33U4W 9F33U4 9B33U4F
9R33U5W 9F33U5 9B33U5F
9R33U0W 9F33UØ 9B33UØF
Standard .750";
for optional size,
see page 65
9R34U1W 9F34U1 9B34U1F
9R34U2W 9F34U2 9B34U2F
9R34U4W 9F34U4 9B34U4F
9R34U5W 9F34U5 9B34U5F
9R34UOW 9F34UØ 9B34UØF
T Add suffix — / xxxx for bushing I.D. (page 65) or conduit adapter assembled.
x “W” suffix indicates watertight receptacle;
“F” suffix indicates splash-proof spring flap cover included.
* Consult Technical Services.
WW W
Female Receptacle Male Receptacle
Female Plug
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United States
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Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
62
Russellstoll® Pin and Sleeve Power Connectors
DuraGard ® Waterproof Connections
50 Amp
Standard Service
POLE WIRE
SAFETY
POLARIZATION (RECEPTACLE) VOLTAGE
T
CAT. NO.
T
CAT. NO.
23
125VAC 9P53U1 9C53U1
250VAC 9P53U2 9C53U2
277VAC 9P53U3 9C53U3
480VAC 9P53U4 9C53U4
600VAC 9P53U5 9C53U5
through 600VAC/250VDC 9P53U0 9C53U0
34
125/250VAC 9P54U1 9C54U1
3Ø 250VAC 9P54U2 9C54U2
3Ø 480VAC 9P54U4 9C54U4
3Ø 600VAC 9P54U5 9C54U5
through 600VAC/250VDC 9P54U0 9C54U0
TAdd suffix — / xxxx for bushing I.D. (page 65) or conduit adapter assembled.
x“W” suffix is watertight; “F” suffix for splash-proof spring flap cover.
WW
Device Ratings and Polarizations
Maximum 600VAC or 250VDC
Male Plug Female Connector
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
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63
Russellstoll® Pin and Sleeve Power Connectors
DuraGard ® Waterproof Connections
50 Amp
Reverse Service
STANDARD BUSHING I.D.:
PLUG/CONN.*
x
CAT. NO.
T
CAT. NO.
x
CAT. NO.
Standard .925";
for optional size,
see page 65
9R53U1W 9F53U1 9B53U1F
9R53U2W 9F53U2 9B53U2F
9R53U3W 9F53U3 9B53U3F
9R53U4W 9F53U4 9B53U4F
9R53U5W 9F53U5 9B53U5F
9R53U0W 9F53UØ 9B53UØF
Standard .925";
For optional size,
see page 65
9R54U1W 9F54U1 9B54U1F
9R54U2W 9F54U2 9B54U2F
9R54U4W 9F54U4 9B54U4F
9R54U5W 9F54U5 9B54U5F
9R54U0W 9F54UØ 9B54UØF
T Add suffix — / xxxx for bushing I.D. (page 65) or conduit adapter assembled.
x “W” suffix is watertight; “F” suffix for splash-proof spring flap cover.
* Consult Technical Services.
WW W
Female Receptacle Male ReceptacleFemale Plug
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United States
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64
Russellstoll® Pin and Sleeve Power Connectors
DuraGard ® Waterproof Connections
60 Amp
Reverse
Service
STANDARD BUSHING I.D.:
PLUG/CONN.*
x
CAT. NO.
T
CAT. NO.
x
CAT. NO.
Standard 1.000";
for optional size,
see page 65
9R63U1 9F63U1 9B63U1
9R63U2 9F63U2 9B63U2
Standard 1.000";
for optional size,
see page 65
9R64U1 9F64U1 9B64U1
9R64U2 9F64U2 9B64U2
T Add suffix — / xxxx for bushing I.D. (page 65) or conduit adapter assembled.
x “W” suffix is watertight; “F” suffix for splash-proof spring flap cover.
* Consult Technical Services.
WW W
Female Receptacle Female Plug Male Receptacle
60 Amp Standard Service
POLE WIRE
SAFETY
POLARIZATION (RECEPTACLE) VOLTAGE
T
CAT. NO.
T
CAT. NO.
23
125VAC 9P63U1 9C63U1
250VAC 9P63U2 9C63U2
34
125/250VAC 9P64U1 9C64U1
3Ø 250VAC 9P64U2 9C64U2
T Add suffix — / xxxx for bushing I.D. (page 65) or conduit adapter assembled.
x “W” suffix is watertight; “F” suffix for splash-proof spring flap cover.
WW
Device Ratings and Polarizations
Maximum 600VAC or 250VDC
Male Plug Female Connector
United States
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Fax: 901.252.1354
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65
Russellstoll® Pin and Sleeve Power Connectors
DuraGard ® Waterproof Connections
Conduit Boxes (For Surface Mounting)
Replacement Caps
20-Amp
Cable Bushing
4.12"
.31"
4.12"
2"
2. 62"
3. 62"
3. 18"
MTG.
.31"
(2) MTG. Holes
4.37"
MTG.
Catalog Number 3781A
1.38"
.31"
4.50"
1.06"
4.12"
3.00"
MTG.
2.62"
2.94"
Ø.28", 4 PLS
3.38" MTG
Catalog Number 3711A
Catalog Number 3678A
Cable Bushings
Conduit Adapter Kits (Plugs or Connectors)
SIZE 20 AMP 30 AMP 50 AMP 60 AMP
1⁄2"9X2C50 9X3C50 — —
3⁄4"9X2C75 9X3C75 9X5C75 9X6C75
1" — 9X3C10 9X5C10 9X6C10
MAX. CABLE O.D. (INCHES) 20 AMP 30, 50 & 60 AMP
.375 C16984A —
.437 C16984B —
.500 C16984C —
.545 — 2000-11
.562 C16984D —
.606 B16506 —
.620 — 2000-03
.625 B16524 —
.700 — 2000-04
.750 — 2000-01
.800 — 2000-06
.870 — 2000-02
.925 — 2000-12
1.000 — 2000-05
(Minimum limit 85% of O.D. size for sealing.)
Material — Oil-resistant Neoprene.
State catalog number followed by slash ( / ) and Max. Cable O.D.; example: 9P33U1/1000
will order the 1.000" bushing instead of the standard .700" bushing for the 9P33U1.
Catalog Number 3712A
20 AMP 30 AMP 50 AMP 60 AMP
Screw Cap (Connector) 9X2PSC 9X3PSC 9X5PSC 9X6PSC
Cup Cap (Plug) — 9X3CC 9X3CC 9X3CC
Screw Cap (Receptacle) — 7X3RCW 7X5RCW 7X6RCW
Flap Cap (Receptacle) — 7X3RCF 7X5RCF 7X6RCF
CAST ALUMINUM CAST BRASS USE WITH
Single 3711A 3731-RS 20A
Double 3712A 3732-RS 30A
DSFD 3781A — 50A
Note: 3⁄4" NPT Hole Std. Additional accessories are available.
Please consult your Thomas & Betts representative.
CAST ALUMINUM CAST BRASS
3678A 3678B
9X2PSC
7X6RCW
45° Angle Adapter
9X3CC
7X3RCF
Type FD
2.62
4.82
4.12
3.40
45°
1.88 MTG
3.25
MTG
6.50 MTG
3.00
MTG
Ø.28, 4 PLS
5.47
4.09
2.88
2.88
1.25
.31
3.38" MTG
Ø.28", 4 PLS
2.62"
4.12"
3.00"
MTG.
2.94"
1.38"
.31"
4.50"
1.06"
www.tnb.com
United States
Tel: 901.252.8000
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66
Russellstoll® Pin and Sleeve Power Connectors
DuraGard ® Waterproof Connections
AMPS
VOLTAGE POLARIZATION
CAT. NO.
MALE INTERIOR ASSEMBLY FEMALE INTERIOR ASSEMBLY
2P3W
20A
125VAC 9XM23U1 9XF23U1
250VAC 9XM23U2 9XF23U2
277VAC 9XM23U3 9XF23U3
480VAC 9XM23U4 9XF23U4
600VAC 9XM23U5 9XF23U5
through 600VAC/250VDC 9XM23U0 9XF23U0
2P3W
30A
125VAC 9XM33U1 9XF33U1
250VAC 9XM33U2 9XF33U2
277VAC 9XM33U3 9XF33U3
480VAC 9XM33U4 9XF33U4
600VAC 9XM33U5 9XF33U5
through 600VAC/250VDC 9XM33U0 9XF33U0
2P3W
50A
125VAC 9XM53U1 9XF53U1
250VAC 9XM53U2 9XF53U2
480VAC 9XM53U4 9XF53U4
600VAC 9XM53U5 9XF53U5
through 600VAC/250VDC 9XM53U0 9XF53U0
3P4W
20A
125/250VAC 9XM24U1 9XF24U1
3Ø 250VAC 9XM24U2 9XF24U2
3Ø 480VAC 9XM24U4 9XF24U4
3Ø 600VAC 9XM24U5 9XF24U5
through 600VAC/250VDC 9XM24U0 9XF24U0
3P4W
30A
125/250VAC 9XM34U1 9XF34U1
3Ø 250VAC 9XM34U2 9XF34U2
3Ø 480VAC 9XM34U4 9XF34U4
3Ø 600VAC 9XM34U5 9XF34U5
through 600VAC/250VDC 9XM34U0 9XF34U0
3P4W
50A
125/250VAC 9XM54U1 9XF54U1
3Ø 250VAC 9XM54U2 9XF54U2
3Ø 480VAC 9XM54U4 9XF54U4
3Ø 600VAC 9XM54U5 9XF54U5
through 600VAC/250VDC 9XM54U0 9XF54U0
2P3W
60A
125VAC 9XM63U1 9XF63U1
250VAC 9XM63U2 9XF63U2
3P4W
60A
125/250VAC 9XM64U1 9XF64U1
3Ø 250VAC 9XM64U2 9XF64U2
Replacement Interiors
United States
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Technical Services
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67
Russellstoll® Pin and Sleeve Power Connectors
DuraGard ® Waterproof Connections
Circuit Breaker Interlocked Outlet:
t 30A and 50A ranges and polarizations to 480VAC
t 22kA interrupt capacity breaker
t Easy handle reset after trip
t Auxiliary switch or other options
User Friendly — Flexible Mounting:
t Variable footprint mounting tabs
t Compact size fits 8" standard I-beam webs
t Conduit entry from top, bottom or side (3⁄4", 1" or 11⁄4" NPT)
t Large red handle with lockout access
Flame Rated and DuraV® Tough Housing:
t UL® 94-V0 housing and interior with stainless steel components
t High-impact thermoplastic housing
t NEMA 4X construction
Safety Interlocks
AMPS
3P4W EXAMPLES
SHOWN:
VOLTAGE
POLARIZATION
CAT. NO.
SAFETY INTERLOCK
WITH CIRCUIT
BREAKER
CIRCUIT BREAKER
TRIP RATING
MATING
PLUG
ROTARY
CONTROLLER
REPLACEMENT
INTERIOR
3P4W
30A
x 1
125/250VAC 9MT34U1W30B 30A 9P34U1 9MI34U1WNAB 9XL34U1
3Ø 250VAC 9MT34U2W30B 30A 9P34U2 9MI34U2WNAB 9XL34U2
3Ø 480VAC 9MT34U4W30B 30A 9P34U4 9MI34U4WNAB 9XL34U4
3Ø 600VAC 9MT34U5W30B 30A 9P34U5 9MI34U5WNAB 9XL34U5
through 600VAC/3P4W 9MT34U0W30B 30A 9P34U0 9MI34U0WNAB 9XL34U0
3P4W
50A
125/250VAC 9MT54U1W50B 50A 9P54U1 9MI54U1WNAB 9XL54U1
3Ø 250VAC 9MT54U2W50B 50A 9P54U2 9MI54U2WNAB 9XL54U2
3Ø 480VAC 9MT54U4W50B 50A 9P54U4 9MI54U4WNAB 9XL54U4
3Ø 600VAC 9MT54U5W50B 50A 9P54U5 9MI54U5WNAB 9XL54U5
through 600VAC/3P4W 9MT54U0W50B 50A 9P54U0 9MI54U0WNAB 9XL54U0
Note: 1. Change suffix for alternate trip ratings. Example: 9MT54U2W30B — 50-amp, 3P4W, safety interlock with 30-amp circuit breaker, conduit top entry.
x
Change “W” to “F” for flap cap access. Example: 9MI34U2F30B — 30-amp, 3P4W, safety interlock with rotary controller and flap cap.
(Minimum limit 85% of O.D. size for sealing.)
Foot and Hardware Replacement Kit: Cat. No. 9XLMF (non-metallic) and Cat. No. 9XLMF-SS (stainless steel).
7.00
5.25
MTG
13.47
MTG
13.46 12.00
8.13
“A”
side
entry
“B” conduit
entry standard
8.13
13.47
MTG
5.25
MTG
7.00
13.46 12.00
“A”
Side
Entry
“B” Conduit
Entry Standard
The only non-metallic, 22kAIC, 30A and 50A series
circuit breaker interlocked receptacle available today!
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United States
Tel: 901.252.8000
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Technical Services
Tel: 888.862.3289
68
Russellstoll® Pin and Sleeve Power Connectors
DuraGard ® Waterproof Connections
AMPS A* B C* D E MAX AWG
TERMINAL
Ø IN./MM
20A Inches 3.87 2.16 2.75 4.75 1.88 12 .140/.0055
mm 98.3 54.9 69.9 120.7 47.8
30A Inches 5.385 2.38 4.16 6.25 2.13 8 .235/.0092
mm 136.6 60.5 105.7 158.8 54.1
50A Inches 5.75 2.38 4.16 6.25 2.13 6 .235/.0092
mm 146.1 60.5 105.7 158.8 54.1
60A Inches 5.75 2.38 4.16 6.25 2.13 6 .235/.0092
mm 146.1 60.5 105.7 158.8 54.1
* Dimensions will vary slightly with assembly.
Plugs and Female Plugs Connectors
A
B
C
A
B
C
D
E
D
E
Receptacles and Male Receptacles
AMPS F G H I J K M MAX. AWG
TERMINAL
Ø IN./MM
20A Inches 4.14 3.25 2.66 1.88 1.49 2.26 3.17 12 .140/.0055
mm 105.2 82.6 67.6 47.8 37.8 57.4 80.5
30A Inches 4.14 3.25 2.66 1.88 2.44 2.71 4.12 8 .235/.0092
mm 105.2 82.6 67.6 47.8 62.0 68.8 104.6
50A Inches 4.14 3.25 2.66 1.88 2.44 2.71 4.12 6 .235/.0092
mm 105.2 82.6 67.6 47.8 62.0 68.8 104.6
60A Inches 4.14 3.25 2.66 1.88 2.44 2.71 4.12 6 .235/.0092
mm 105.2 82.6 67.6 47.8 62.0 68.8 104.6
H
I J
K
M
Screw cover shown. Flap cover also
available; no dimensional changes.
F G
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
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Tel: 888.862.3289
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69
Russellstoll® Pin and Sleeve Power Connectors
DuraGard ® Waterproof Connections
Plugs, Connectors and Receptacles
Performance — Electrical
Dielectric Voltage Withstand
3000 volts
Max. Working Voltage
6000 volts RMS (minimum creepage
and minimum clearance per UL 840)
Circuit Interrupting/
Load Breaking
UL® Listed and CSA Certified for circuit
interrupting at full rated current
Temperature Rise
Max. 30° C/86° F temperature rise
at full rated current after 50 cycles
of overload at 150% rated current
at .75 pf
Performance — Mechanical
Impact Resistance
Per UL 1682 Paragraph 34
Cord Accommodation
Round portable service cords.
10 standard diameters from
.405" to 1.00", custom sizes to spec
Terminal Identification
In accordance with UL 1682
Cable Pull Out Force
In accordance with UL 1682
Product Identification
Identification label and molded in name
Lockout/Tagout
Lockout/tagout hole on plug complies
with OSHA Reg. 29 CFR 1910.147
Material
Contact Carrier Interior
Molded arc-resistant UL 94-V0
phenolic thermoset
Housing, Gland Nuts,
Screw Collar Rings
DuraV® UL 94-V0, high-impact
Thermoplastic
O-Rings
Buna-N (Nitrile)
Contacts: Pins and Sleeves
Brass CDA 360
Hinge Pins (Receptacle)
Stainless steel
Terminals
Brass CDA 360
Terminal Screws, Flap
Springs, Assembly Screws,
Nuts, Hardware
Stainless steel
Gland Friction Washer
20 amp — Nylon
30, 50 and 60 amp — Aluminum
Cable Clamp Bushing
Neoprene
Approvals*
* TUV & PSE listed product also available; contact Technical Services.
Performance — Environmental
Moisture Resistance
Per UL 1682 Paragraph 49 Watertight/
flap screw cover on receptacle, O-rings
on all pins and sleeves, interiors and plug
shell. Watertight even when not engaged
Flammability
V0 or better per UL 94
Operating
Maximum continuous: 95° C/203° F
Temperatures
Minimum: -40° C/-40° F without impact
Chemicals
Resists standard industrial hydrocarbons,
acids, bases and solvents
630/E47956 LL14096
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Russellstoll® Pin and Sleeve Power Connectors
DuraGard ® Waterproof Connections
Safety Interlocks
Performance — Electrical
Dielectric Voltage
Withstand
3000 volts
Max. Working Voltage
480 volts RMS (minimum creepage
distance and minimum clearance
per UL® 840) (using circuit breaker)
Circuit Interrupting/
Load Breaking
UL Listed and CSA Certified for circuit
interrupting at full rated current
Temperature Rise
Max. 30° C/86° F temperature rise at full
rated current after 50 cycles of overload
at 150% rated current at .75 pf
Shrouded Contacts
Complies with California Code Title 8,
Art. 51, S2510.7(b) for devices
exceeding 300VAC
Performance — Mechanical
Impact Resistance
Per UL 1682 Paragraph 34
Wiring Accommodation
Conduit entries at top, side and bottom,
.750" NPT top entry standard
Terminal Identification
In accordance with UL 1682
Plug Pull Out Force
In accordance with UL 1682
Product Identification
Identification label
Lockout/Tagout
Lockout/tagout access on switch complies
with OSHA Reg. 29 CFR 1910.147
Material
Contact Carrier Interior
Molded arc-resistant UL 94-V0
thermoset material
Housing, Gland Nuts,
Screw Collar Rings
DuraV® UL 94-V0,
high-impact Thermoplastic
O-Rings
Buna-N (Nitrile)
Contacts: Pins and Sleeves
Brass CDA 360
Hinge Pins (Receptacle)
Stainless steel
Terminals
Brass CDA 360
Terminal Screws, Flap
Springs, Assembly Screws,
Nuts, Hardware
Stainless steel
Gland Friction Washer
20 amp — Nylon
30, 50 and 60 amp — Aluminum
Cable Clamp Bushing
Neoprene
Approvals
Performance — Environmental
Moisture Resistance
Per UL 1682 Paragraph 49. Watertight/
flap screw cover on receptacle, O-rings
on all pins and sleeves, interiors and plug
shell. Watertight even when not engaged
(screw cover closed/locked)
Flammability
V0 or better per UL 94
Operating
Maximum continuous: 95° C/203° F
Temperatures
Minimum: -40° C /-40° F without impact
(Note: per C/B trip at elevated temps.)
Chemicals
Resists standard industrial hydrocarbons,
acids, bases and solvents
UV Resistance
UV-stabilized material
ABB IEC 60 309
International
Pin and Sleeve
In this section...
ABB IEC 60 309 International Pin and Sleeve
Overview ...............................................................................72–75
IP67 Pin and Sleeve Plugs & Connectors ................................76–78
IP67 Mechanical Interlocks ..........................................................79
Accessories .................................................................................80
Technical Data .............................................................................81
Dimensions ............................................................................82–83
Specifications ........................................................................84–85
lPi dSl
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Russellstoll® Pin and Sleeve Power Connectors
ABB IEC 60 309 International Pin and Sleeve
Safety
t Proven performance: With more than 30 years of experience, ABB
IEC Pin and Sleeve Connectors are the brand of choice around the globe
t Added safety measures: Plugs and connectors are equipped with
a double cable clamp system to prevent cable detachment and provide
a higher level of cable strain relief
t Safe connections: Mechanical interlocks guarantee
no access to plug insertion or removal until power is off
Durability
t Designed for durability: The housings are made of thermoplastic
polyester (PBT) grade Valox® 357 material, which guarantees
highest possible durability in this industry
t Lasting components: Interconnectors are highly resistant
to chemicals like mineral and organic acid, organic solvents
and petroleum
t Built to last: All external screws are made of stainless steel
to prevent corrosion
t Reinforced for high current reliability: The contact carrier is made
of fiberglass-reinforced nylon material for sizes between 60A–125A,
which reduces the need for and expense of replacement parts
Performance
t Continuing operation: The self-cleaning pin and sleeve design keeps
the connection resistance on the lowest level, reducing down time
t Long lasting: Machine-calibrated sleeves with stainless steel
springs provide accurate contact pressure over time
t Resilience: Corrosion-resistant steel screws at terminals
provide clamping pressure over time
t Easy installation: Clear terminal markings inside
and at the front of the devices
Approved According to IEC 60 309-1, -2, -4 — Range from 16 up to 125 Amp, up to 600V, IP67 (Watertight)
Valox is a registered trademark of SABIC.
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73
Russellstoll® Pin and Sleeve Power Connectors
ABB IEC 60 309 International Pin and Sleeve
480V~
4P5W
3P4W
2P3W
U
e
= 50–600V
I
e
= 16–125A
480V~ 600V~
347/600V~
277/480V~
4P5W
3P4W
2P3W
IEC 60 309-2 “Clock”
Standard voltages
Color codes according to IEC 60 309-1, -2
POSITION OF EARTHING SLEEVE
ACCORDING TO IEC 60309-2 (CLOCK) 2P3W 3P4W 4P5W
1QOptional voltage
(not stated below) QOptional voltage
(not stated below) QOptional voltage
(not stated below)
3Q50–250V DC Q380V 50 Hz to 440V 60 Hz
4Q100–130V 50/60 Hz
5Q277V 60 Hz Q600V 50/60 Hz Q347/600V 50/60 Hz
6Q200–250V 50/60 Hz Q380–415V 50/60 Hz Q200/346–240/415V 50/60 Hz
7Q480V 50/60 Hz Q480V 50/60 Hz Q277/480V 50/60 Hz
9Q200–250V 50/60 Hz Q120/208–144/250V 50/60 Hz
12 QSupply from isolating transformer Q125/250V
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74
Russellstoll® Pin and Sleeve Power Connectors
ABB IEC 60 309 International Pin and Sleeve
Part Number Configuration
4 16 P 6 W
Ampere
Rating
16 = 16A
20 = 20A
30 = 30A
32 = 32A
60 = 60A
63 = 63A
100 = 100A
125 = 125A
Type
P = Plugs
C = Connectors
R = Receptacles
B = Inlets
Mechanical
Interlocked
Receptacles
MI = Switched
MF = Fused
MB = Breakered
Degree of
Protection
W =
IP67,
Watertight
This is the catalog
number for a 3P4W
16A plug that is
polarized for use
at 380–415VAC,
50 or 60 Hz, with
an IP67 rating.
Number of Wires
3 = 2 Poles, 3 Wire
4 = 3 Poles, 4 Wire
5 = 4 Poles, 5 Wire
ABB
Standard voltages
Color codes according to IEC 60 309-1, -2
POSITION OF EARTHING SLEEVE
ACCORDING TO IEC 60309-2 (CLOCK) 2P3W 3P4W 4P5W
1QOptional voltage
(not stated below) QOptional voltage
(not stated below) QOptional voltage
(not stated below)
3Q50–250V DC Q380V 50 Hz to 440V 60 Hz
4Q100–130V 50/60 Hz
5Q277V 60 Hz Q600V 50/60 Hz Q347/600V 50/60 Hz
6Q200–250V 50/60 Hz Q380–415V 50/60 Hz Q200/346–240/415V 50/60 Hz
7Q480V 50/60 Hz Q480V 50/60 Hz Q277/480V 50/60 Hz
9Q200–250V 50/60 Hz Q120/208–144/250V 50/60 Hz
12 QSupply from isolating transformer Q125/250V
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Russellstoll® Pin and Sleeve Power Connectors
ABB IEC 60 309 International Pin and Sleeve
Mechanical Interlocks are used in applications with high demands on
safety, durability and performance. Perfect for applications with frequent
connection/disconnection, and to use in public areas.
The housing is made of thermoplastic polyester (PBT) grade Valox® 357
material, which is a tough plastic that withstands heavy-duty usage
and most chemicals found in industrial environments.
Features
t IP67 watertight
t 16–125A, 50–600VAC
t IEC 60 309-2, -4
t All external screws are made of stainless steel
Application examples
t Chemical industry
t Sawmills
t Airports
t Hospitals
Mechanically interlocked to prevent
making and breaking under load
ABB4100MI6W
Space for wiring and
easy access for cables
Material that withstands heavy-duty usage and
most chemicals found in industrial environments
Clear terminal marking,
inside and outside the box
Ground
Neutral N
Phase L1, L2, L3
Cover and mounting screws
made of stainless steel
Robust hinge mechanism pivots >120° for easy
access during installation and maintenance
Pre-wired IEC receptacle accepts all
manufacturer’s IEC 60 309-2 plugs
Brass threaded inserts
Padlockable handle
Mechanical Interlocks
Valox is a registered trademark of SABIC.
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76
Russellstoll® Pin and Sleeve Power Connectors
ABB IEC 60 309 International Pin and Sleeve
Pin and Sleeve Plugs & Connectors
Pin and Sleeve Plugs & Connectors are for applications in environments
that have high demand of functionality and safety. The robust housing
is made of thermoplastic polyester (PBT) grade Valox® 357 material.
The product is available as watertight (IP67, 16–125A). The devices
are equipped with internal and external cable clamps. The 100A and
125A devices are equipped with two screws on each terminal.
Features
t IP67 watertight
t 16–125A, 50–600VAC
t IEC 60 309-1, -2
t All external screws are made of stainless steel
Application examples
t Industry/workshops
t Harbors/shipyards
t Mines
t Food & beverage
Clear marking, at the front
and the rear of the terminals
Ground
Neutral N
Phase L1, L2, L3
Robust plastic housing that withstands most
chemicals found in industrial environments
Clean brass pins
Rear terminals,
raised lettering,
identification contacts
Two screws at each terminal to assure
safe and reliable cable connection
(on 60A–125A product; lower
amperages have a single screw)
Internal and external cable clamp
External screws made
of stainless steel
Watertight chloroprene
onion skin grommet
ABB560P6W
ABB560C6W
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77
Russellstoll® Pin and Sleeve Power Connectors
ABB IEC 60 309 International Pin and Sleeve
IP67 Rated (Watertight)
POLES & WIRES VOLTAGE (VAC*) CLOCK HOUR PLUG CONNECTOR RECEPTACLE INLET BACK BOX
16 Amp
2P3W 100–130 4h
ABB316P4W ABB316C4W ABB316R4W ABB316B4W BB 30
2P3W 200–250 6h
ABB316P6W ABB316C6W ABB316R6W ABB316B6W BB 30
3P4W 380–415 6h
ABB416P6W ABB416C6W ABB416R6W ABB416B6W BB 30
4P5W 200/346–240/415 6h
ABB516P6W ABB516C6W ABB516R6W ABB516B6W BB 30
20 Amp
2P3W 100–130 4h
ABB320P4W ABB320C4W ABB320R4W ABB320B4W BB 30
2P3W 200–250 6h
ABB320P6W ABB320C6W ABB320R6W ABB320B6W BB 30
2P3W 277 5h
ABB320P5W ABB320C5W ABB320R5W ABB320B5W BB 30
2P3W 480 7h
ABB320P7W ABB320C7W ABB320R7W ABB320B7W BB 30
3P4W 125/250 12h
ABB420P12W ABB420C12W ABB420R12W ABB420B12W BB 30
3P4W 3Ø 200–250 9h
ABB420P9W ABB420C9W ABB420R9W ABB420B9W BB 30
3P4W 3Ø 480 7h
ABB420P7W ABB420C7W ABB420R7W ABB420B7W BB 30
3P4W 3Ø 600 5h
ABB420P5W ABB420C5W ABB420R5W ABB420B5W BB 30
4P5W 3ØY 120/208–144/250 9h
ABB520P9W ABB520C9W ABB520R9W ABB520B9W BB 30
4P5W 3ØY 277/480 7h
ABB520P7W ABB520C7W ABB520R7W ABB520B7W BB 30
4P5W 3ØY 347/600 5h
ABB520P5W ABB520C5W ABB520R5W ABB520B5W BB 30
30 Amp
2P3W 100–130 4h
ABB330P4W ABB330C4W ABB330R4W ABB330B4W BB 30
2P3W 200–250 6h
ABB330P6W ABB330C6W ABB330R6W ABB330B6W BB 30
2P3W 277 5h
ABB330P5W ABB330C5W ABB330R5W ABB330B5W BB 30
2P3W 480 7h
ABB330P7W ABB330C7W ABB330R7W ABB330B7W BB 30
3P4W 125/250 12h
ABB430P12W ABB430C12W ABB430R12W ABB430B12W BB 30
3P4W 3Ø 200–250 9h
ABB430P9W ABB430C9W ABB430R9W ABB430B9W BB 30
3P4W 3Ø 480 7h
ABB430P7W ABB430C7W ABB430R7W ABB430B7W BB 30
3P4W 3Ø 600 5h
ABB430P5W ABB430C5W ABB430R5W ABB430B5W BB 30
4P5W 3ØY 120/208–144/250 9h
ABB530P9W ABB530C9W ABB530R9W ABB530B9W BB 30
4P5W 3ØY 277/480 7h
ABB530P7W ABB530C7W ABB530R7W ABB530B7W BB 30
4P5W 3ØY 347/600 5h
ABB530P5W ABB530C5W ABB530R5W ABB530B5W BB 30
32 Amp
2P3W 100–130 4h
ABB332P4W ABB332C4W ABB332R4W ABB332B4W BB 30
2P3W 200–250 6h
ABB332P6W ABB332C6W ABB332R6W ABB332B6W BB 30
3P4W 380–415 6h
ABB432P6W ABB432C6W ABB432R6W ABB432B6W BB 30
3P4W 380 50 Hz/440 60 Hz 3h
ABB432P3W ABB432C3W ABB432R3W ABB432B3W BB 30
4P5W 200/346–240/415 6h
ABB532P6W ABB532C6W ABB532R6W ABB532B6W BB 30
* Unless otherwise noted.
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Russellstoll® Pin and Sleeve Power Connectors
ABB IEC 60 309 International Pin and Sleeve
POLES & WIRES VOLTAGE (VAC*) CLOCK HOUR PLUG CONNECTOR RECEPTACLE INLET BACK BOX
60 Amp
2P3W 100–130 4h
ABB360P4W ABB360C4W ABB360R4W ABB360B4W BB 60
2P3W 200–250 6h
ABB360P6W ABB360C6W ABB360R6W ABB360B6W BB 60
2P3W 277 5h
ABB360P5W ABB360C5W ABB360R5W ABB360B5W BB 60
2P3W 480 7h
ABB360P7W ABB360C7W ABB360R7W ABB360B7W BB 60
2P3W 50–250VDC 3h
ABB360P3W ABB360C3W ABB360R3W ABB360B3W BB 60
3P4W 125/250 12h
ABB460P12W ABB460C12W ABB460R12W ABB460B12W BB 60
3P4W 3Ø 200–250 9h
ABB460P9W ABB460C9W ABB460R9W ABB460B9W BB 60
3P4W 3Ø 480 7h
ABB460P7W ABB460C7W ABB460R7W ABB460B7W BB 60
3P4W 3Ø 600 5h
ABB460P5W ABB460C5W ABB460R5W ABB460B5W BB 60
4P5W 3ØY 120/208–144/250 9h
ABB560P9W ABB560C9W ABB560R9W ABB560B9W BB 60
4P5W 3ØY 277/480 7h
ABB560P7W ABB560C7W ABB560R7W ABB560B7W BB 60
4P5W 3ØY 347/600 5h
ABB560P5W ABB560C5W ABB560R5W ABB560B5W BB 60
63 Amp
2P3W 200–250 6h
ABB363P6W ABB363C6W ABB363R6W ABB363B6W BB 60
3P4W 380–415 6h
ABB463P6W ABB463C6W ABB463R6W ABB463B6W BB 60
4P5W 200/346–240/415 6h
ABB563P6W ABB563C6W ABB563R6W ABB563B6W BB 60
100 Amp
2P3W 100–130 4h
ABB3100P4W ABB3100C4W ABB3100R4W ABB3100B4W BB 100
2P3W 200–250 6h
ABB3100P6W ABB3100C6W ABB3100R6W ABB3100B6W BB 100
2P3W 277 5h
ABB3100P5W ABB3100C5W ABB3100R5W ABB3100B5W BB 100
2P3W 480 7h
ABB3100P7W ABB3100C7W ABB3100R7W ABB3100B7W BB 100
3P4W 125/250 12h
ABB4100P12W ABB4100C12W ABB4100R12W ABB4100B12W BB 100
3P4W 3Ø 200–250 9h
ABB4100P9W ABB4100C9W ABB4100R9W ABB4100B9W BB 100
3P4W 3Ø 480 7h
ABB4100P7W ABB4100C7W ABB4100R7W ABB4100B7W BB 100
3P4W 3Ø 600 5h
ABB4100P5W ABB4100C5W ABB4100R5W ABB4100B5W BB 100
4P5W 3ØY 120/208–144/250 9h
ABB5100P9W ABB5100C9W ABB5100R9W ABB5100B9W BB 100
4P5W 3ØY 277/480 7h
ABB5100P7W ABB5100C7W ABB5100R7W ABB5100B7W BB 100
4P5W 3ØY 347/600 5h
ABB5100P5W ABB5100C5W ABB5100R5W ABB5100B5W BB 100
125 Amp
2P3W 200–250 6h
ABB3125P6W ABB3125C6W ABB3125R6W ABB3125B6W BB 100
3P4W 380–415 6h
ABB4125P6W ABB4125C6W ABB4125R6W ABB4125B6W BB 100
4P5W 200/346–240/415 6h
ABB5125P6W ABB5125C6W ABB5125R6W ABB5125B6W BB 100
* Unless otherwise noted.
IP67 Rated (Watertight)
I
N
LET
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Russellstoll® Pin and Sleeve Power Connectors
ABB IEC 60 309 International Pin and Sleeve
Mechanical Interlocks
IP67 Rated (Watertight)
POLES & WIRES VOLTAGE (VAC)
CLOCK HOUR
SWITCHED FUSED BREAKERED MATING PLUG
20 Amp
2P3W 200–250 6h
ABB320MI6W N/A N/A ABB320P6W
2P3W 480 7h
ABB320MI7W N/A N/A ABB320P7W
3P4W 125/250 12h
ABB420MI12W ABB420MF12W N/A ABB420P12W
3P4W 3Ø 200–250 9h
ABB420MI9W ABB420MF9W N/A ABB420P9W
3P4W 3Ø 480 7h
ABB420MI7W ABB420MF7W N/A ABB420P7W
3P4W 3Ø 600 5h
ABB420MI5W ABB420MF5W N/A ABB420P5W
4P5W 3ØY 120/208–144/250 9h
ABB520MI9W N/A N/A ABB520P9W
4P5W 3ØY 277/480 7h
ABB520MI7W N/A N/A ABB520P7W
4P5W 3ØY 347/600 5h
ABB520MI5W N/A N/A ABB520P5W
30 Amp
2P3W 100–130 4h
ABB330MI4W N/A N/A ABB330P4W
2P3W 200–250 6h
ABB330MI6W N/A N/A ABB330P6W
2P3W 480 7h
ABB330MI7W N/A N/A ABB330P7W
3P4W 125/250 12h
ABB430MI12W ABB430MF12W N/A ABB430P12W
3P4W 3Ø 200–250 9h
ABB430MI9W ABB430MF9W N/A ABB430P9W
3P4W 3Ø 480 7h
ABB430MI7W ABB430MF7W N/A ABB430P7W
3P4W 3Ø 600 5h
ABB430MI5W ABB430MF5W N/A ABB430P5W
4P5W 3ØY 120/208–144/250 9h
ABB530MI9W N/A N/A ABB530P9W
4P5W 3ØY 277/480 7h
ABB530MI7W ABB530MF7W N/A ABB530P7W
4P5W 3ØY 347/600 5h
ABB530MI5W ABB530MF5W N/A ABB530P5W
32 Amp
3P4W 380 50 Hz/440 60 Hz 3h
ABB432MI3W N/A N/A ABB332P3W
60 Amp
2P3W 100–130 4h
ABB360MI4W N/A N/A ABB360P4W
2P3W 200–250 6h
ABB360MI6W ABB360MF6W N/A ABB360P6W
2P3W 480 7h
ABB360MI7W N/A N/A ABB360P7W
3P4W 125/250 12h
ABB460MI12W ABB460MF12W N/A ABB460P12W
3P4W 3Ø 200–250 9h
ABB460MI9W ABB460MF9W N/A ABB460P9W
3P4W 3Ø 480 7h
ABB460MI7W ABB460MF7W N/A ABB460P7W
3P4W 3Ø 600 5h
ABB460MI5W ABB460MF5W N/A ABB460P5W
4P5W 3ØY 120/208–144/250 9h
ABB560MI9W ABB560MF9W N/A ABB560P9W
4P5W 3ØY 277/480 7h
ABB560MI7W N/A N/A ABB560P7W
4P5W 3ØY 347/600 5h
ABB560MI5W N/A N/A ABB560P5W
100 Amp
2P3W 100–130 4h
ABB3100MI4W N/A N/A ABB3100P4W
2P3W 200–250 6h
ABB3100MI6W N/A N/A ABB3100P6W
2P3W 480 7h
ABB3100MI7W N/A N/A ABB3100P7W
3P4W 125/250 12h
ABB4100MI12W N/A ABB4100MB12W ABB4100P12W
3P4W 3Ø 200–250 9h
ABB4100MI9W N/A ABB4100MB9W ABB4100P9W
3P4W 3Ø 480 7h
ABB4100MI7W N/A ABB4100MB7W ABB4100P7W
3P4W 3Ø 600 5h
ABB4100MI5W N/A N/A ABB4100P5W
4P5W 3ØY 120/208–144/250 9h
ABB5100MI9W N/A ABB5100MB9W ABB5100P9W
4P5W 3ØY 277/480 7h
ABB5100MI7W N/A ABB5100MB7W ABB5100P7W
M
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80
Russellstoll® Pin and Sleeve Power Connectors
ABB IEC 60 309 International Pin and Sleeve
Accessories — Plugblocker
Lockout/tagout for plugs and inlets. Can be used for any IEC 60309-1 and 60309-2 plug or inlet,
IP67 products.
Accessories — Protective Cover 16–125A, IP67
Material in EPDM Rubber
TO FIT CAT. NO.
Plugs 16–125A
Panel Mounted Inlets 16–125A
Surface Mounted Inlets 16–125A
CLF20–100
FOR INLET AND PLUG CAT. NO.
16A & 20A, 2P3W
16A & 20A, 3P4W
16A & 20A, 4P5W
30A & 32A, 2P3W and 3P4W
30A & 32A, 4P5W
60A & 63A, 2P3W, 3P4W and 4P5W
100A & 125A, 2P3W, 3P4W and 4P5W
ABB GP320
ABB GP420
ABB GP520
ABB GP330/430
ABB GP530
ABB GP60
ABB GP100
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81
Russellstoll® Pin and Sleeve Power Connectors
ABB IEC 60 309 International Pin and Sleeve
Tightening Guide
Technical Data
IP67 Products
Wire Sizes
16A–32A, IP67
60A–125A, IP67
DEVICE CABLE DIMENSION RANGE (IN./MM)
16A–20A, 2P3W 0.350–0.860/9–22
16A–20A, 3P4W 0.350–0.86/9–22
16A–20A, 4P5W 0.437–1.187/11–30
30A–32A, 2P3W 0.437–1.187/11–30
30A–32A, 3P4W 0.437–1.187/11–30
30A–32A, 4P5W 0.437–1.450/11–37
60A–63A, 2P3W 0.670–1.625/17–41
60A–63A, 3P4W 0.670–1.625/17–41
60A–63A, 4P5W 0.670–1.625/17–41
100A–125A, 2P3W 0.950–1.875/24–48
100A–125A, 3P4W 0.950–1.875/24–48
100A–125A, 4P5W 0.950–1.875/24–48
DEVICE
TERMINAL
SCREWS
(IN. LBS./
NM)
INTERNAL
CABLE
CLAMP
SCREWS
(IN. LBS./
NM)
EXTERNAL
CABLE
CLAMP
SCREWS
(IN. LBS./
NM)
ASSEMBLY
SCREWS
(IN. LBS./
NM)
16A–20A 7.1/0.8 10.6/1.2 17.7/2.0 10.6/1.2
30A–32A 10.6/1.2 10.6/1.2 17.7/2.0 10.6/1.2
60A–63A 31/3.5 10.6/1.5 26.6/3.0 10.6/1.2
100A–125A 50/5.6 17.7/2.0 26.6/3.0 17.7/2.0
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82
Russellstoll® Pin and Sleeve Power Connectors
ABB IEC 60 309 International Pin and Sleeve
D2
C1
C
D2
Ø5
D
Ø
E1 E
H
Dimensions
Connectors
16A–32A
Dmax
C
A
B
Dmax
A
B
TYPE A (IN./MM) B (IN./MM) C (IN./MM) DMAX (IN./MM)
16A–20A, 2P3W 5.81/147.5 2.80/71 4.47/113.5 0.51/13
16A–20A, 3P4W 6.46/164 3.11/79 5.16/131 0.67/17
16A–20A, 4P5W 6.61/168 3.43/87 5.28/134 0.67/17
30A–32A, 2P3W 6.85/174 3.70/94 4.74/120.5 0.85/21.5
30A–32A, 3P4W 6.85/174 3.70/94 5.41/137.5 0.85/21.5
30A–32A, 4P5W 7.40/188 3.98/101 5.47/139 0.85/21.5
60A–63A, All 10.83/275 4.49/114 8.39/213 1.61/41
100A–125A, All 12.32/313 5.12/130 9.53/242 1.89/48
TYPE A (IN./MM) B (IN./MM) DMAX (IN./MM)
16A–20A, 2P3W 6.73/171 3.15/80 0.51/13
16A–20A, 3P4W 7.40/188 3.46/88 0.67/17
16A–20A, 4P5W 7.68/195 3.82/97 0.67/17
30A–32A, 2P3W 7.76/197 3.94/100 0.85/21.5
30A–32A, 3P4W 7.76/197 3.94/100 0.85/21.5
30A–32A, 4P5W 8.27/210 4.29/109 0.85/21.5
60A–63A, All 11.26/286 4.37/111 1.61/41
100A–125A, All 12.80/325 4.80/122 1.89/48
Plugs
60A–125A
16A–32A
60A–125A
Receptacles
16A–32A
TYPE C (IN./MM) C1 (IN./MM) D (IN./MM) D2 (IN./MM) E (IN./MM) E1 (IN./MM) H (IN./MM)
16A–20A, 2P3W 3.13/79.5 3.13/79.5 3.27/83 3.74/95 1.77/45 2.24/57 3.74/95
16A–20A, 3P4W 3.13/79.5 3.13/79.5 3.27/83 3.74/95 1.77/45 2.24/57 3.74/95
16A–20A, 4P5W 3.13/79.5 3.13/79.5 3.27/83 3.74/95 1.85/47 2.24/57 3.90/99
30A–32A, 2P3W 3.13/79.5 3.13/79.5 3.27/83 3.74/95 2.20/56 2.40/61 4.09/104
30A–32A, 3P4W 3.13/79.5 3.13/79.5 3.27/83 3.74/95 2.20/56 2.40/61 4.09/104
30A–32A, 4P5W 3.13/79.5 3.13/79.5 3.27/83 3.74/95 2.20/56 2.44/62 4.37/111
60A–63A, All 2.40/61 2.40/61 2.76/70 4.09/104 3.50/89 1.89/48 4.37/111
100A–125A, All 2.80/71 2.80/71 3.46/88 4.53/115 3.94/100 2.28/58 4.80/122
C
C1
D2
E1 E
H
ØD
Ø 4.2/6.5
60A–63A 100A–125A
Ø 4.0
C
C1
D2
E1 E
HC
C1
D2
E1 E
H
ØD
Ø 4.2/6.5
Ø 5.5
C
C1
D2
E1 E
H
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83
Russellstoll® Pin and Sleeve Power Connectors
ABB IEC 60 309 International Pin and Sleeve
Dimensions
Inlets
60A–63A
E4
E3
C
C ØD
D2
Ø4.2/6.5
B
16A–32A
C
C
E3 E4
Ø 5
ØD
D2
D2
F
Type C (IN./MM) D (IN./MM) D2 (IN./MM) E3 (IN./MM) E4 (IN./MM) F (IN./MM)
16A–20A, 2P3W 3.13/79.5 3.27/83 3.74/95 0.40/10 1.85/47 2.80/71
16A–20A, 3P4W 3.13/79.5 3.27/83 3.74/95 0.40/10 2.09/53 3.11/79
16A–20A, 4P5W 3.13/79.5 3.27/83 3.74/95 0.40/10 3.43/87 3.43/87
30A–32A, 2P3W 3.13/79.5 3.27/83 3.74/95 0.47/12 2.36/60 3.70/94
30–32A, 3P4W 3.13/79.5 3.27/83 3.74/95 0.47/12 2.36/60 3.70/94
30A–32A, 4P5W 3.13/79.5 3.27/83 3.74/95 0.47/12 2.64/67 3.98/101
60A–63A, All 4.41/112 2.40/61 2.76/70 3.86/98 1.97/50 3.15/80
100A–125A, All 4.80/122 2.80/71 3.19/81 4.65/118 2.20/56 3.50/89
175
408 463
241
60A–125A
160
255
306
205
16A–32A
Mechanical Interlocks: Switched (MI), Fused (MF) and/or Breakered (MB)
6.30"/
160mm
10.04"/
255mm 12.05"/
306mm
8.07"/
205mm
16.06" /
408mm
6.89"/
175mm
18.23"/
463mm
9.49"/
241mm
100A–125A
C
C1
D2
E1 E
H
ØD
Ø 4.2/6.5
Ø 5.5
C
C1
D2
E1 E
H
Ø 4.0
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84
Russellstoll® Pin and Sleeve Power Connectors
ABB IEC 60 309 International Pin and Sleeve
Plugs, Connectors, Receptacles and Inlets
Performance — Electrical
Dielectric Voltage Withstand
3000 volts for 1 minute (devices > 300V)
2000 volts for 1 minute (devices ≤ 300V)
Maximum Working Voltage
600VAC/250VDC (minimum creepage
and clearances per UL 840)
Current Interrupting/
Load Breaking
Tested to 150% of full rated current
for circuit interrupting
Temperature Rise
Maximum 30° C rise at full rated current
after 50 cycles overload at 150% rated
load at .75 pF
Endurance with Load
Per IEC 60 309-1 Clause 21
20 Amp: 5000 cycles —
Rated current, voltage
30 Amp: 1000 cycles —
Rated current, voltage
60 Amp: 1000 cycles —
Rated current, voltage
100 Amp: 250 cycles —
Rated current, voltage
Performance — Mechanical
Cold (-25° C) Impact
Resistance
Per UL 1682 Section 34
and IEC 60 309-1 Clause 24
Cable O.D. Accommodation
Round portable service cord from
.57" O.D. through 1.79" O.D.
Terminal Identification
In accordance with UL 1682 standards
and IEC 60 309-1: as L1-L2-L3-N-G
Cable Pull-Out Force
Per UL 1682 Section 33
and IEC 60 309-1 Clause 23
Product Identification
Product trademark(s) and UL approved
product label
Performance — Environmental
Moisture Resistance
Per IEC 60 309-1; Watertight flap/screw
cover on IP67 devices
Flammability
All components V2 for internal parts & V0
for external parts on 20A & 30A devices
per UL94 or CSA 22.2 No. 0.6; V0 on 60A
& 100A
Operating Temperatures
Maximum continuous 90° C/194° F;
minimum -25° C/-13° F
Chemical Resistance
Resists standard industrial hydrocarbons,
acids, bases and solvents
Corrosion Resistance
All metallic components stainless steel
or brass sleeve pressure spring of
stainless steel
UV Resistance
In accordance with UL® 746C
Materials
Housing
Valox®
Contact Carriers
Valox®
Cable Gland Nut
Valox®
Cable Bushing
Chloroprene, onion-ring type
O-Ring, Seals and Gaskets
Solid chloroprene
Pins & Sleeves
Brass
Sleeve Force Ring
Stainless steel
Terminal Screws
Zinc-plated steel
Flap/Screw Cover Springs
Stainless steel
Mounting Flanges
Valox®
Approvals and Compliances
1682, 1686
E109667 E109550
E163435
60 309-1, -2, -4
LVD 2006/95/EC
EMC 2004/108/EC
C22.2 No. 182.1
LR700925
Valox is a registered trademark of SABIC.
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85
Russellstoll® Pin and Sleeve Power Connectors
ABB IEC 60 309 International Pin and Sleeve
Mechanical Interlocks (Unfused/Switched,
Fused and Breakered)
Performance — Environmental
Moisture Resistance
Screw cap version: UL Type 4X & 12K, IP67
Flammability
UL 94-5VA and V0 classifications
Operating
Temperatures
Maximum continuous: 60° C (140° F)
Minimum continuous: -40° C (-40° F)
UV Resistance
UV-stabilized material in accordance
with UL® 746C
Chemicals
Resists most standard industrial
hydrocarbons, acids, bases and solvents
Materials
Enclosure
(all exterior
components)
UL 94-5VA/V0, UV-stabilized,
impact-modified Valox®
Contact Carrier
Molded arc-resistant UL 94-V0 thermoplastic
Gaskets
Chloroprene or EPDM
Contacts (sleeves)
Brass
Hardware
(screws and springs)
Steel with zinc-plated blue chromate
or nickel plating
Approvals and Compliances
UL 508 and UL 98 (switch version)
UL 231 and UL 489 (circuit breaker version)
UL 1682, 1686
IEC 60 309-1, -2, -4
CSA C22.2 No. 14, 182.1
Performance — Electrical
Dielectric Voltage Withstand
3000 volts
Maximum Working Voltage
480 volts RMS (circuit breaker version)
600 volts RMS (switch version)
Current Interrupting
Certified for current interrupting
at full rated current and voltage
Short-Circuit Current
Rating Operations
10,000 RMS symmetrical amperes
Mechanical:10,000 cycles
Electrical: 6000 cycles
HP Ratings (switch version)
Complies with NEC® 430–151 ratings
Circuit Breaker UL Listed
Interrupting Rating
22,000 AIC
Performance — Mechanical
Cold (-35° C) Impact
Resistance
In accordance with UL 746C
Wiring Accommodations
Suitable for metallic conduit.
Conduit entry locations at
enclosure top and bottom
Terminal Identification
In accordance with UL, CSA and
IEC 60 309 conventions
Product Identification
Identification, ratings and color code
in accordance with UL, CSA and
IEC 60 309 requirements
Lockout/Tagout
“ON” and “OFF” lockout/tagout capability
at switch handle. Complies with OSHA
Reg. 29CFR 1910.147
Mounting
External adjustable feet
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86
Russellstoll® Pin and Sleeve Power Connectors
Catalog Number Index
CAT. NO.
PAGE NO.
CAT. NO.
PAGE NO.
CAT. NO.
PAGE NO.
CAT. NO.
PAGE NO.
2000-01 ..................................65
2000-02 ..................................65
2000-03 ..................................65
2000-04 ..................................65
2000-05 ..................................65
2000-06 ..................................65
2000-11 ..................................65
2000-12 ..................................65
2P+G(DC) .................................40
310993....................................52
3678A .....................................65
3678B .....................................65
3711A .....................................65
3712A .....................................65
3731-RS ..................................65
3732-RS ..................................65
3781A .....................................65
7X3RCF ....................................65
7X3RCW ..................................65
7X5RCF ....................................65
7X5RCW ..................................65
7X6RCF ....................................65
7X6RCW ..................................65
9B33U1F ..................................61
9B33U2F ..................................61
9B33U3F ..................................61
9B33U4F ..................................61
9B33U5F ..................................61
9B33UØF .................................61
9B34U1F ..................................61
9B34U2F ..................................61
9B34U4F ..................................61
9B34U5F ..................................61
9B34UØF .................................61
9B53U1F ..................................63
9B53U2F ..................................63
9B53U3F ..................................63
9B53U4F ..................................63
9B53U5F ..................................63
9B53UØF .................................63
9B54U1F ..................................63
9B54U2F ..................................63
9B54U4F ..................................63
9B54U5F ..................................63
9B54UØF .................................63
9B63U1 ...................................64
9B63U2 ...................................64
9B64U1 ...................................64
9B64U2 ...................................64
9C23U0 ...................................58
9C23U1 ...................................58
9C23U2 ...................................58
9C23U3 ...................................58
9C23U4 ...................................58
9C23U5 ...................................58
9C24U0 ...................................58
9C24U1 ...................................58
9C24U2 ...................................58
9C24U4 ...................................58
9C24U5 ...................................58
9C33U0 ...................................60
9C33U1 ...................................60
9C33U2 ...................................60
9C33U3 ...................................60
9C33U4 ...................................60
9C33U5 ...................................60
9C34U0 ...................................60
9C34U1 ...................................60
9C34U2 ...................................60
9C34U4 ...................................60
9C34U5 ...................................60
9C53U0 ...................................62
9C53U1 ...................................62
9C53U2 ...................................62
9C53U3 ...................................62
9C53U4 ...................................62
9C53U5 ...................................62
9C54U0 ...................................62
9C54U1 ...................................62
9C54U2 ...................................62
9C54U4 ...................................62
9C54U5 ...................................62
9C63U1 ...................................64
9C63U2 ...................................64
9C64U1 ...................................64
9C64U2 ...................................64
9F33U1 ....................................61
9F33U2 ....................................61
9F33U3 ....................................61
9F33U4 ....................................61
9F33U5 ....................................61
9F33UØ ...................................61
9F34U1 ....................................61
9F34U2 ....................................61
9F34U4 ....................................61
9F34U5 ....................................61
9F34UØ ...................................61
9F53U1 ....................................63
9F53U2 ....................................63
9F53U3 ....................................63
9F53U4 ....................................63
9F53U5 ....................................63
9F53UØ ...................................63
9F54U1 ....................................63
9F54U2 ....................................63
9F54U4 ....................................63
9F54U5 ....................................63
9F54UØ ...................................63
9F63U1 ....................................64
9F63U2 ....................................64
9F64U1 ....................................64
9F64U2 ....................................64
9MI34U0WNAB ........................67
9MI34U1WNAB ........................67
9MI34U2WNAB ........................67
9MI34U4WNAB ........................67
9MI34U5WNAB ........................67
9MI54U0WNAB ........................67
9MI54U1WNAB ........................67
9MI54U2WNAB ........................67
9MI54U4WNAB ........................67
9MI54U5WNAB ........................67
9MT34U0W30B ........................67
9MT34U1W30B ........................67
9MT34U2W30B ........................67
9MT34U4W30B ........................67
9MT34U5W30B ........................67
9MT54U0W50B ........................67
9MT54U1W50B ........................67
9MT54U2W50B ........................67
9MT54U4W50B ........................67
9MT54U5W50B ........................67
9P23U0 ...................................58
9P23U1 ...................................58
9P23U2 ...................................58
9P23U3 ...................................58
9P23U4 ...................................58
9P23U5 ...................................58
9P24U0 ...................................58
9P24U1 ...................................58
9P24U2 ...................................58
9P24U4 ...................................58
9P24U5 ...................................58
9P33U0 ...................................60
9P33U1 ...................................60
9P33U2 ...................................60
9P33U3 ...................................60
9P33U4 ...................................60
9P33U5 ...................................60
9P34U0 ...................................60
9P34U0 ...................................67
9P34U1 ...................................60
9P34U1 ...................................67
9P34U2 ...................................60
9P34U2 ...................................67
9P34U4 ...................................60
9P34U4 ...................................67
9P34U5 ...................................60
9P34U5 ...................................67
9P53U0 ...................................62
9P53U1 ...................................62
9P53U2 ...................................62
9P53U3 ...................................62
9P53U4 ...................................62
9P53U5 ...................................62
9P54U0 ...................................62
9P54U0 ...................................67
9P54U1 ...................................62
9P54U1 ...................................67
9P54U2 ...................................62
9P54U2 ...................................67
9P54U4 ...................................62
9P54U4 ...................................67
9P54U5 ...................................62
9P54U5 ...................................67
9P63U1 ...................................64
9P63U2 ...................................64
9P64U1 ...................................64
9P64U2 ...................................64
9R23U0W ................................59
9R23U1W ................................59
9R23U2W ................................59
9R23U3W ................................59
9R23U4W ................................59
9R23U5W ................................59
9R24U1W ................................59
9R24U2W ................................59
9R24U4W ................................59
9R24U5W ................................59
9R24UOW ................................59
9R33U0W ................................61
9R33U1W ................................61
9R33U2W ................................61
9R33U3W ................................61
9R33U4W ................................61
9R33U5W ................................61
9R34U1W ................................61
9R34U2W ................................61
9R34U4W ................................61
9R34U5W ................................61
9R34UOW ................................61
9R53U0W ................................63
9R53U1W ................................63
9R53U2W ................................63
9R53U3W ................................63
9R53U4W ................................63
9R53U5W ................................63
9R54U0W ................................63
9R54U1W ................................63
9R54U2W ................................63
9R54U4W ................................63
9R54U5W ................................63
9R63U1 ...................................64
9R63U2 ...................................64
9R64U1 ...................................64
9R64U2 ...................................64
9X2C50 ...................................65
9X2C75 ...................................65
9X2PSC ...................................65
9X3C10 ...................................65
9X3C50 ...................................65
9X3C75 ...................................65
9X3CC .....................................65
9X3CC .....................................65
9X3CC .....................................65
9X3PSC ...................................65
9X5C10 ...................................65
9X5C75 ...................................65
9X5PSC ...................................65
9X6C10 ...................................65
9X6C75 ...................................65
9X6PSC ...................................65
9XF23U0 ..................................66
9XF23U1 ..................................66
9XF23U2 ..................................66
9XF23U3 ..................................66
9XF23U4 ..................................66
9XF23U5 ..................................66
9XF24U0 ..................................66
9XF24U1 ..................................66
9XF24U2 ..................................66
9XF24U4 ..................................66
9XF24U5 ..................................66
9XF33U0 ..................................66
9XF33U1 ..................................66
9XF33U2 ..................................66
9XF33U3 ..................................66
9XF33U4 ..................................66
9XF33U5 ..................................66
9XF34U0 ..................................66
9XF34U1 ..................................66
9XF34U2 ..................................66
9XF34U4 ..................................66
9XF34U5 ..................................66
9XF53U0 ..................................66
9XF53U1 ..................................66
9XF53U2 ..................................66
9XF53U4 ..................................66
9XF53U5 ..................................66
9XF54U0 ..................................66
9XF54U1 ..................................66
9XF54U2 ..................................66
9XF54U4 ..................................66
9XF54U5 ..................................66
9XF63U1 ..................................66
9XF63U2 ..................................66
9XF64U1 ..................................66
9XF64U2 ..................................66
9XL34U0 ..................................67
9XL34U1 ..................................67
9XL34U2 ..................................67
9XL34U4 ..................................67
9XL34U5 ..................................67
9XL54U0 ..................................67
9XL54U1 ..................................67
9XL54U2 ..................................67
9XL54U4 ..................................67
9XL54U5 ..................................67
9XM23U0 .................................66
9XM23U1 .................................66
9XM23U2 .................................66
9XM23U3 .................................66
9XM23U4 .................................66
9XM23U5 .................................66
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
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87
Russellstoll® Pin and Sleeve Power Connectors
Catalog Number Index
CAT. NO.
PAGE NO.
CAT. NO.
PAGE NO.
CAT. NO.
PAGE NO.
CAT. NO.
PAGE NO.
9XM24U0 .................................66
9XM24U1 .................................66
9XM24U2 .................................66
9XM24U4 .................................66
9XM24U5 .................................66
9XM33U0 .................................66
9XM33U1 .................................66
9XM33U2 .................................66
9XM33U3 .................................66
9XM33U4 .................................66
9XM33U5 .................................66
9XM34U0 .................................66
9XM34U1 .................................66
9XM34U2 .................................66
9XM34U4 .................................66
9XM34U5 .................................66
9XM53U0 .................................66
9XM53U1 .................................66
9XM53U2 .................................66
9XM53U4 .................................66
9XM53U5 .................................66
9XM54U0 .................................66
9XM54U1 .................................66
9XM54U2 .................................66
9XM54U4 .................................66
9XM54U5 .................................66
9XM63U1 .................................66
9XM63U2 .................................66
9XM64U1 .................................66
9XM64U2 .................................66
ABB3100B4W ..........................78
ABB3100B5W ..........................78
ABB3100B6W ..........................78
ABB3100B7W ..........................78
ABB3100C4W ..........................78
ABB3100C5W ..........................78
ABB3100C6W ..........................78
ABB3100C7W ..........................78
ABB3100MI4W .........................79
ABB3100MI6W .........................79
ABB3100MI7W .........................79
ABB3100P4W ..........................78
ABB3100P4W ..........................79
ABB3100P5W ..........................78
ABB3100P6W ..........................78
ABB3100P6W ..........................79
ABB3100P7W ..........................78
ABB3100P7W ..........................79
ABB3100R4W ..........................78
ABB3100R5W ..........................78
ABB3100R6W ..........................78
ABB3100R7W ..........................78
ABB3125B6W ..........................78
ABB3125C6W ..........................78
ABB3125P6W ..........................78
ABB3125R6W ..........................78
ABB316B4W ............................77
ABB316B6W ............................77
ABB316C4W ............................77
ABB316C6W ............................77
ABB316P4W ............................77
ABB316P6W ............................77
ABB316R4W ............................77
ABB316R6W ............................77
ABB320B4W ............................77
ABB320B5W ............................77
ABB320B6W ............................77
ABB320B7W ............................77
ABB320C4W ............................77
ABB320C5W ............................77
ABB320C6W ............................77
ABB320C7W ............................77
ABB320MI6W ...........................79
ABB320MI7W ...........................79
ABB320P4W ............................77
ABB320P5W ............................77
ABB320P6W ............................77
ABB320P6W ............................79
ABB320P7W ............................77
ABB320P7W ............................79
ABB320R4W ............................77
ABB320R5W ............................77
ABB320R6W ............................77
ABB320R7W ............................77
ABB330B4W ............................77
ABB330B5W ............................77
ABB330B6W ............................77
ABB330B7W ............................77
ABB330C4W ............................77
ABB330C5W ............................77
ABB330C6W ............................77
ABB330C7W ............................77
ABB330MI4W ...........................79
ABB330MI6W ...........................79
ABB330MI7W ...........................79
ABB330P4W ............................77
ABB330P4W ............................79
ABB330P5W ............................77
ABB330P6W ............................77
ABB330P6W ............................79
ABB330P7W ............................77
ABB330P7W ............................79
ABB330R4W ............................77
ABB330R5W ............................77
ABB330R6W ............................77
ABB330R7W ............................77
ABB332B4W ............................77
ABB332B6W ............................77
ABB332C4W ............................77
ABB332C6W ............................77
ABB332P3W ............................79
ABB332P4W ............................77
ABB332P6W ............................77
ABB332R4W ............................77
ABB332R6W ............................77
ABB360B3W ............................78
ABB360B4W ............................78
ABB360B5W ............................78
ABB360B6W ............................78
ABB360B7W ............................78
ABB360C3W ............................78
ABB360C4W ............................78
ABB360C5W ............................78
ABB360C6W ............................78
ABB360C7W ............................78
ABB360MF6W ..........................79
ABB360MI4W ...........................79
ABB360MI6W ...........................79
ABB360MI7W ...........................79
ABB360P3W ............................78
ABB360P4W ............................78
ABB360P4W ............................79
ABB360P5W ............................78
ABB360P6W ............................78
ABB360P6W ............................79
ABB360P7W ............................78
ABB360P7W ............................79
ABB360R3W ............................78
ABB360R4W ............................78
ABB360R5W ............................78
ABB360R6W ............................78
ABB360R7W ............................78
ABB363B6W ............................78
ABB363C6W ............................78
ABB363P6W ............................78
ABB363R6W ............................78
ABB4100B12W ........................78
ABB4100B5W ..........................78
ABB4100B7W ..........................78
ABB4100B9W ..........................78
ABB4100C12W ........................78
ABB4100C5W ..........................78
ABB4100C7W ..........................78
ABB4100C9W ..........................78
ABB4100MB12W .....................79
ABB4100MB7W .......................79
ABB4100MB9W .......................79
ABB4100MI12W .......................79
ABB4100MI5W .........................79
ABB4100MI7W .........................79
ABB4100MI9W .........................79
ABB4100P12W ........................78
ABB4100P12W ........................79
ABB4100P5W ..........................78
ABB4100P5W ..........................79
ABB4100P7W ..........................78
ABB4100P7W ..........................79
ABB4100P9W ..........................78
ABB4100P9W ..........................79
ABB4100R12W ........................78
ABB4100R5W ..........................78
ABB4100R7W ..........................78
ABB4100R9W ..........................78
ABB4125B6W ..........................78
ABB4125C6W ..........................78
ABB4125P6W ..........................78
ABB4125R6W ..........................78
ABB416B6W ............................77
ABB416C6W ............................77
ABB416P6W ............................77
ABB416P6W ............................74
ABB416R6W ............................77
ABB420B12W ..........................77
ABB420B5W ............................77
ABB420B7W ............................77
ABB420B9W ............................77
ABB420C12W ..........................77
ABB420C5W ............................77
ABB420C7W ............................77
ABB420C9W ............................77
ABB420MF12W ........................79
ABB420MF5W ..........................79
ABB420MF7W ..........................79
ABB420MF9W ..........................79
ABB420MI12W .........................79
ABB420MI5W ...........................79
ABB420MI7W ...........................79
ABB420MI9W ...........................79
ABB420P12W ..........................77
ABB420P12W ..........................79
ABB420P5W ............................77
ABB420P5W ............................79
ABB420P7W ............................77
ABB420P7W ............................79
ABB420P9W ............................77
ABB420P9W ............................79
ABB420R12W ..........................77
ABB420R5W ............................77
ABB420R7W ............................77
ABB420R9W ............................77
ABB430B12W ..........................77
ABB430B5W ............................77
ABB430B7W ............................77
ABB430B9W ............................77
ABB430C12W ..........................77
ABB430C5W ............................77
ABB430C7W ............................77
ABB430C9W ............................77
ABB430MF12W ........................79
ABB430MF5W ..........................79
ABB430MF7W ..........................79
ABB430MF9W ..........................79
ABB430MI12W .........................79
ABB430MI5W ...........................79
ABB430MI7W ...........................79
ABB430MI9W ...........................79
ABB430P12W ..........................77
ABB430P12W ..........................79
ABB430P5W ............................77
ABB430P5W ............................79
ABB430P7W ............................77
ABB430P7W ............................79
ABB430P9W ............................77
ABB430P9W ............................79
ABB430R12W ..........................77
ABB430R5W ............................77
ABB430R7W ............................77
ABB430R9W ............................77
ABB432B3W ............................77
ABB432B6W ............................77
ABB432C3W ............................77
ABB432C6W ............................77
ABB432MI3W ...........................79
ABB432P3W ............................77
ABB432P6W ............................77
ABB432R3W ............................77
ABB432R6W ............................77
ABB460B12W ..........................78
ABB460B5W ............................78
ABB460B7W ............................78
ABB460B9W ............................78
ABB460C12W ..........................78
ABB460C5W ............................78
ABB460C7W ............................78
ABB460C9W ............................78
ABB460MF12W ........................79
ABB460MF5W ..........................79
ABB460MF7W ..........................79
ABB460MF9W ..........................79
ABB460MI12W .........................79
ABB460MI5W ...........................79
ABB460MI7W ...........................79
ABB460MI9W ...........................79
ABB460P12W ..........................78
ABB460P12W ..........................79
ABB460P5W ............................78
ABB460P5W ............................79
ABB460P7W ............................78
ABB460P7W ............................79
ABB460P9W ............................78
ABB460P9W ............................79
ABB460R12W ..........................78
ABB460R5W ............................78
ABB460R7W ............................78
ABB460R9W ............................78
ABB463B6W ............................78
ABB463C6W ............................78
ABB463P6W ............................78
ABB463R6W ............................78
ABB5100B5W ..........................78
ABB5100B7W ..........................78
ABB5100B9W ..........................78
ABB5100C5W ..........................78
ABB5100C7W ..........................78
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
88
Russellstoll® Pin and Sleeve Power Connectors
Catalog Number Index
CAT. NO.
PAGE NO.
CAT. NO.
PAGE NO.
CAT. NO.
PAGE NO.
CAT. NO.
PAGE NO.
ABB5100C9W ..........................78
ABB5100MB7W .......................79
ABB5100MB9W .......................79
ABB5100MI7W .........................79
ABB5100MI9W .........................79
ABB5100P5W ..........................78
ABB5100P7W ..........................78
ABB5100P7W ..........................79
ABB5100P9W ..........................78
ABB5100P9W ..........................79
ABB5100R5W ..........................78
ABB5100R7W ..........................78
ABB5100R9W ..........................78
ABB5125B6W ..........................78
ABB5125C6W ..........................78
ABB5125P6W ..........................78
ABB5125R6W ..........................78
ABB516B6W ............................77
ABB516C6W ............................77
ABB516P6W ............................77
ABB516R6W ............................77
ABB520B5W ............................77
ABB520B7W ............................77
ABB520B9W ............................77
ABB520C5W ............................77
ABB520C7W ............................77
ABB520C9W ............................77
ABB520MI5W ...........................79
ABB520MI7W ...........................79
ABB520MI9W ...........................79
ABB520P5W ............................77
ABB520P5W ............................79
ABB520P7W ............................77
ABB520P7W ............................79
ABB520P9W ............................77
ABB520P9W ............................79
ABB520R5W ............................77
ABB520R7W ............................77
ABB520R9W ............................77
ABB530B5W ............................77
ABB530B7W ............................77
ABB530B9W ............................77
ABB530C5W ............................77
ABB530C7W ............................77
ABB530C9W ............................77
ABB530MF5W ..........................79
ABB530MF7W ..........................79
ABB530MI5W ...........................79
ABB530MI7W ...........................79
ABB530MI9W ...........................79
ABB530P5W ............................77
ABB530P5W ............................79
ABB530P7W ............................77
ABB530P7W ............................79
ABB530P9W ............................77
ABB530P9W ............................79
ABB530R5W ............................77
ABB530R7W ............................77
ABB530R9W ............................77
ABB532B6W ............................77
ABB532C6W ............................77
ABB532P6W ............................77
ABB532R6W ............................77
ABB560B5W ............................78
ABB560B7W ............................78
ABB560B9W ............................78
ABB560C5W ............................78
ABB560C7W ............................78
ABB560C9W ............................78
ABB560MF9W ..........................79
ABB560MI5W ...........................79
ABB560MI7W ...........................79
ABB560MI9W ...........................79
ABB560P5W ............................78
ABB560P5W ............................79
ABB560P7W ............................78
ABB560P7W ............................79
ABB560P9W ............................78
ABB560P9W ............................79
ABB560R5W ............................78
ABB560R7W ............................78
ABB560R9W ............................78
ABB563B6W ............................78
ABB563C6W ............................78
ABB563P6W ............................78
ABB563R6W ............................78
ABB GP100 ..............................80
ABB GP320 ..............................80
ABB GP330/430 .......................80
ABB GP420 ..............................80
ABB GP520 ..............................80
ABB GP530 ..............................80
ABB GP60 ................................80
B16506 ...................................65
B16524 ...................................65
BB 100 ....................................78
BB 30 ......................................77
BB 60 ......................................78
C13662 ...................................52
C16984A .................................65
C16984B .................................65
C16984C .................................65
C16984D .................................65
CLF20–100 ..............................80
DAA10 .....................................36
DAA20 .....................................36
DAA40 .....................................36
DBRE120710000 .....................48
DBRE130710000 .....................48
DBRE140410000 .....................48
DBRE150410000 .....................48
DBRE310703000 .....................48
DBRE320703000 .....................48
DBRE330703000 .....................48
DBRE340403000 .....................48
DBRE350403000 .....................48
DBRE620706000 .....................48
DBRE630706000 .....................48
DBRE640406000 .....................48
DBRE650406000 .....................48
DBRS120710000 .....................45
DBRS130710000 .....................45
DBRS140410000 .....................45
DBRS150410000 .....................45
DBRS230720000 .....................45
DBRS240420000 .....................45
DBRS250420000 .....................45
DBRS310703000 .....................45
DBRS320703000 .....................45
DBRS330703000 .....................45
DBRS340403000 .....................45
DBRS350403000 .....................45
DBRS430740000 .....................45
DBRS440440000 .....................45
DBRS450440000 .....................45
DBRS620706000 .....................45
DBRS630706000 .....................45
DBRS640406000 .....................45
DBRS650406000 .....................45
DCCA10 ...................................36
DCCA20 ...................................36
DCCA3 .....................................36
DCCA6 .....................................36
DF1020....................................34
DF1022....................................34
DF1024....................................34
DF1026....................................34
DF1027....................................34
DF1029....................................34
DF1030....................................34
DF1032....................................34
DF1104FPØØØ .........................22
DF1104FPØØØ .........................24
DF1104FRABØ .........................23
DF1104FRAØØ .........................23
DF1104FRØEØ .........................23
DF1104FRØØØ .........................23
DF1107FPØØØ .........................22
DF1107FPØØØ .........................24
DF1107FRABØ .........................23
DF1107FRAØØ .........................23
DF1107FRØEØ .........................23
DF1107FRØØØ .........................23
DF1204FPØØØ .........................22
DF1204FPØØØ .........................24
DF1204FRABØ .........................23
DF1204FRAØØ .........................23
DF1204FRØEØ .........................23
DF1204FRØØØ .........................23
DF1207FP000 ..........................37
DF1207FPØØØ .........................22
DF1207FPØØØ .........................24
DF1207FRABØ .........................23
DF1207FRAØØ .........................23
DF1207FRØEØ .........................23
DF1207FRØØØ .........................23
DF1214FPØØØ .........................22
DF1214FPØØØ .........................24
DF1214FRABØ .........................23
DF1214FRAØØ .........................23
DF1214FRØEØ .........................23
DF1214FRØØØ .........................23
DF1216FPØØØ .........................22
DF1216FPØØØ .........................24
DF1216FRABØ .........................23
DF1216FRAØØ .........................23
DF1216FRØEØ .........................23
DF1216FRØØØ .........................23
DF1304FPØØØ .........................22
DF1304FPØØØ .........................24
DF1304FRABØ .........................23
DF1304FRAØØ .........................23
DF1304FRØEØ .........................23
DF1304FRØØØ .........................23
DF1307FP000 ..........................37
DF1307FPØØØ .........................22
DF1307FPØØØ .........................24
DF1307FRABØ .........................23
DF1307FRAØØ .........................23
DF1307FRØEØ .........................23
DF1307FRØØØ .........................23
DF1316FPØØØ .........................22
DF1316FPØØØ .........................24
DF1316FRABØ .........................23
DF1316FRAØØ .........................23
DF1316FRØEØ .........................23
DF1316FRØØØ .........................23
DF1404FP000 ..........................37
DF1404FPØØØ .........................22
DF1404FPØØØ .........................24
DF1404FRABØ .........................23
DF1404FRAØØ .........................23
DF1404FRØEØ .........................23
DF1404FRØØØ .........................23
DF1407FPØØØ .........................22
DF1407FPØØØ .........................24
DF1407FRABØ .........................23
DF1407FRAØØ .........................23
DF1407FRØEØ .........................23
DF1407FRØØØ .........................23
DF1414FPØØØ .........................22
DF1414FPØØØ .........................24
DF1414FRABØ .........................23
DF1414FRAØØ .........................23
DF1414FRØEØ .........................23
DF1414FRØØØ .........................23
DF1416FPØØØ .........................22
DF1416FPØØØ .........................24
DF1416FRABØ .........................23
DF1416FRAØØ .........................23
DF1416FRØEØ .........................23
DF1416FRØØØ .........................23
DF1421FPØØØ .........................22
DF1421FPØØØ .........................24
DF1421FRABØ .........................23
DF1421FRAØØ .........................23
DF1421FRØEØ .........................23
DF1421FRØØØ .........................23
DF1504FP000 ..........................37
DF1504FPØØØ .........................22
DF1504FPØØØ .........................24
DF1504FRABØ .........................23
DF1504FRAØØ .........................23
DF1504FRØEØ .........................23
DF1504FRØØØ .........................23
DF1514FPØØØ .........................22
DF1514FPØØØ .........................24
DF1514FRABØ .........................23
DF1514FRAØØ .........................23
DF1514FRØEØ .........................23
DF1514FRØØØ .........................23
DF1516FPØØØ .........................22
DF1516FPØØØ .........................24
DF1516FRABØ .........................23
DF1516FRAØØ .........................23
DF1516FRØEØ .........................23
DF1516FRØØØ .........................23
DF1521FPØØØ .........................22
DF1521FPØØØ .........................24
DF1521FRABØ .........................23
DF1521FRAØØ .........................23
DF1521FRØEØ .........................23
DF1521FRØØØ .........................23
DF2020....................................34
DF2022....................................34
DF2024....................................34
DF2026....................................34
DF2027....................................34
DF2029....................................34
DF2032....................................34
DF2034....................................34
DF2036....................................34
DF2040....................................34
DF2104FPØØØ .........................26
DF2104FPØØØ .........................28
DF2104FRABØ .........................27
DF2104FRAØØ .........................27
DF2104FRØØØ .........................27
DF2107FPØØØ .........................26
DF2107FPØØØ .........................28
DF2107FRABØ .........................27
DF2107FRAØØ .........................27
DF2107FRØØØ .........................27
DF2204FPØØØ .........................26
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
89
Russellstoll® Pin and Sleeve Power Connectors
Catalog Number Index
CAT. NO.
PAGE NO.
CAT. NO.
PAGE NO.
CAT. NO.
PAGE NO.
CAT. NO.
PAGE NO.
DF2204FPØØØ .........................28
DF2204FRABØ .........................27
DF2204FRAØØ .........................27
DF2204FRØØØ .........................27
DF2207FPØØØ .........................26
DF2207FPØØØ .........................28
DF2207FRABØ .........................27
DF2207FRAØØ .........................27
DF2207FRØØØ .........................27
DF2214FPØØØ .........................26
DF2214FPØØØ .........................28
DF2214FRABØ .........................27
DF2214FRAØØ .........................27
DF2214FRØØØ .........................27
DF2216FPØØØ .........................26
DF2216FPØØØ .........................28
DF2216FRABØ .........................27
DF2216FRAØØ .........................27
DF2216FRØØØ .........................27
DF2304FP000 ..........................37
DF2304FPØØØ .........................26
DF2304FPØØØ .........................28
DF2304FRABØ .........................27
DF2304FRAØØ .........................27
DF2304FRØØØ .........................27
DF2307FPØØØ .........................26
DF2307FPØØØ .........................28
DF2307FRABØ .........................27
DF2307FRAØØ .........................27
DF2307FRØØØ .........................27
DF2316FPØØØ .........................26
DF2316FPØØØ .........................28
DF2316FRABØ .........................27
DF2316FRAØØ .........................27
DF2316FRØØØ .........................27
DF2404FP000 ..........................37
DF2404FPØØØ .........................26
DF2404FPØØØ .........................28
DF2404FRABØ .........................27
DF2404FRAØØ .........................27
DF2404FRØØØ .........................27
DF2407FPØØØ .........................26
DF2407FPØØØ .........................28
DF2407FRABØ .........................27
DF2407FRAØØ .........................27
DF2407FRØØØ .........................27
DF2414FPØØØ .........................26
DF2414FPØØØ .........................28
DF2414FRABØ .........................27
DF2414FRAØØ .........................27
DF2414FRØØØ .........................27
DF2416FPØØØ .........................26
DF2416FPØØØ .........................28
DF2416FRABØ .........................27
DF2416FRAØØ .........................27
DF2416FRØØØ .........................27
DF2421FPØØØ .........................26
DF2421FPØØØ .........................28
DF2421FRABØ .........................27
DF2421FRAØØ .........................27
DF2421FRØØØ .........................27
DF2504FP000 ..........................37
DF2504FPØØØ .........................26
DF2504FPØØØ .........................28
DF2504FRABØ .........................27
DF2504FRAØØ .........................27
DF2504FRØØØ .........................27
DF2514FPØØØ .........................26
DF2514FPØØØ .........................28
DF2514FRABØ .........................27
DF2514FRAØØ .........................27
DF2514FRØØØ .........................27
DF2516FPØØØ .........................26
DF2516FPØØØ .........................28
DF2516FRABØ .........................27
DF2516FRAØØ .........................27
DF2516FRØØØ .........................27
DF2521FPØØØ .........................26
DF2521FPØØØ .........................28
DF2521FRABØ .........................27
DF2521FRAØØ .........................27
DF2521FRØØØ .........................27
DF3104FPØØØ .........................14
DF3104FPØØØ .........................16
DF3104FRABØ .........................15
DF3104FRAØØ .........................15
DF3104FRØEØ .........................15
DF3104FRØØØ .........................15
DF3107FP000 ..........................37
DF3107FPØØØ .........................14
DF3107FPØØØ .........................16
DF3107FRABØ .........................15
DF3107FRAØØ .........................15
DF3107FRØEØ .........................15
DF3107FRØØØ .........................15
DF3204FPØØØ .........................14
DF3204FPØØØ .........................16
DF3204FRABØ .........................15
DF3204FRAØØ .........................15
DF3204FRØEØ .........................15
DF3204FRØØØ .........................15
DF3207FP000 ..........................37
DF3207FPØØØ .........................14
DF3207FPØØØ .........................16
DF3207FRABØ .........................15
DF3207FRAØØ .........................15
DF3207FRØEØ .........................15
DF3207FRØØØ .........................15
DF3214FPØØØ .........................14
DF3214FPØØØ .........................16
DF3214FRABØ .........................15
DF3214FRAØØ .........................15
DF3214FRØEØ .........................15
DF3214FRØØØ .........................15
DF3216FPØØØ .........................14
DF3216FPØØØ .........................16
DF3216FRABØ .........................15
DF3216FRAØØ .........................15
DF3216FRØEØ .........................15
DF3216FRØØØ .........................15
DF3304FPØØØ .........................14
DF3304FPØØØ .........................16
DF3304FRABØ .........................15
DF3304FRAØØ .........................15
DF3304FRØEØ .........................15
DF3304FRØØØ .........................15
DF3307FP000 ..........................37
DF3307FPØØØ .........................14
DF3307FPØØØ .........................16
DF3307FRABØ .........................15
DF3307FRAØØ .........................15
DF3307FRØEØ .........................15
DF3307FRØØØ .........................15
DF3316FPØØØ .........................14
DF3316FPØØØ .........................16
DF3316FRABØ .........................15
DF3316FRAØØ .........................15
DF3316FRØEØ .........................15
DF3316FRØØØ .........................15
DF3404FP000 ..........................37
DF3404FPØØØ .........................14
DF3404FPØØØ .........................16
DF3404FRABØ .........................15
DF3404FRAØØ .........................15
DF3404FRØEØ .........................15
DF3404FRØØØ .........................15
DF3407FPØØØ .........................14
DF3407FPØØØ .........................16
DF3407FRABØ .........................15
DF3407FRAØØ .........................15
DF3407FRØEØ .........................15
DF3407FRØØØ .........................15
DF3414FPØØØ .........................14
DF3414FPØØØ .........................16
DF3414FRABØ .........................15
DF3414FRAØØ .........................15
DF3414FRØEØ .........................15
DF3414FRØØØ .........................15
DF3416FPØØØ .........................14
DF3416FPØØØ .........................16
DF3416FRABØ .........................15
DF3416FRAØØ .........................15
DF3416FRØEØ .........................15
DF3416FRØØØ .........................15
DF3421FPØØØ .........................14
DF3421FPØØØ .........................16
DF3421FRAØØ .........................15
DF3421FRØEØ .........................15
DF3421FRØØØ .........................15
DF3421MRABØ ........................15
DF3504FP000 ..........................37
DF3504FPØØØ .........................14
DF3504FPØØØ .........................16
DF3504FRABØ .........................15
DF3504FRAØØ .........................15
DF3504FRØEØ .........................15
DF3504FRØØØ .........................15
DF3514FPØØØ .........................14
DF3514FPØØØ .........................16
DF3514FRABØ .........................15
DF3514FRAØØ .........................15
DF3514FRØEØ .........................15
DF3514FRØØØ .........................15
DF3516FPØØØ .........................14
DF3516FPØØØ .........................16
DF3516FRABØ .........................15
DF3516FRAØØ .........................15
DF3516FRØEØ .........................15
DF3516FRØØØ .........................15
DF3521FPØØØ .........................14
DF3521FPØØØ .........................16
DF3521FRABØ .........................15
DF3521FRAØØ .........................15
DF3521FRØEØ .........................15
DF3521FRØØØ .........................15
DF4042....................................34
DF4044....................................34
DF4048....................................34
DF4054....................................34
DF4104FPØØØ .........................30
DF4104FPØØØ .........................32
DF4104FRABØ .........................31
DF4104FRAØØ .........................31
DF4104FRØØØ .........................31
DF4107FPØØØ .........................30
DF4107FPØØØ .........................32
DF4107FRABØ .........................31
DF4107FRAØØ .........................31
DF4107FRØØØ .........................31
DF4204FPØØØ .........................30
DF4204FPØØØ .........................32
DF4204FRABØ .........................31
DF4204FRAØØ .........................31
DF4204FRØØØ .........................31
DF4207FPØØØ .........................30
DF4207FPØØØ .........................32
DF4207FRABØ .........................31
DF4207FRAØØ .........................31
DF4207FRØØØ .........................31
DF4214FPØØØ .........................30
DF4214FPØØØ .........................32
DF4214FRABØ .........................31
DF4214FRAØØ .........................31
DF4214FRØØØ .........................31
DF4216FPØØØ .........................30
DF4216FPØØØ .........................32
DF4216FRABØ .........................31
DF4216FRAØØ .........................31
DF4216FRØØØ .........................31
DF4304FP000 ..........................37
DF4304FPØØØ .........................30
DF4304FPØØØ .........................32
DF4304FRABØ .........................31
DF4304FRAØØ .........................31
DF4304FRØØØ .........................31
DF4307FPØØØ .........................30
DF4307FPØØØ .........................32
DF4307FRABØ .........................31
DF4307FRAØØ .........................31
DF4307FRØØØ .........................31
DF4316FPØØØ .........................30
DF4316FPØØØ .........................32
DF4316FRABØ .........................31
DF4316FRAØØ .........................31
DF4316FRØØØ .........................31
DF4404FP000 ..........................37
DF4404FPØØØ .........................30
DF4404FPØØØ .........................32
DF4404FRABØ .........................31
DF4404FRAØØ .........................31
DF4404FRØØØ .........................31
DF4407FPØØØ .........................30
DF4407FPØØØ .........................32
DF4407FRABØ .........................31
DF4407FRAØØ .........................31
DF4407FRØØØ .........................31
DF4414FPØØØ .........................30
DF4414FPØØØ .........................32
DF4414FRABØ .........................31
DF4414FRAØØ .........................31
DF4414FRØØØ .........................31
DF4416FPØØØ .........................30
DF4416FPØØØ .........................32
DF4416FRABØ .........................31
DF4416FRAØØ .........................31
DF4416FRØØØ .........................31
DF4421FPØØØ .........................30
DF4421FPØØØ .........................32
DF4421FRABØ .........................31
DF4421FRAØØ .........................31
DF4421FRØØØ .........................31
DF4504FP000 ..........................37
DF4504FPØØØ .........................30
DF4504FPØØØ .........................32
DF4504FRABØ .........................31
DF4504FRAØØ .........................31
DF4504FRØØØ .........................31
DF4514FPØØØ .........................30
DF4514FPØØØ .........................32
DF4514FRABØ .........................31
DF4514FRAØØ .........................31
DF4514FRØØØ .........................31
DF4516FPØØØ .........................30
DF4516FPØØØ .........................32
www.tnb.com
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
90
Russellstoll® Pin and Sleeve Power Connectors
Catalog Number Index
CAT. NO.
PAGE NO.
CAT. NO.
PAGE NO.
CAT. NO.
PAGE NO.
CAT. NO.
PAGE NO.
DF4516FRABØ .........................31
DF4516FRAØØ .........................31
DF4516FRØØØ .........................31
DF4521FPØØØ .........................30
DF4521FPØØØ .........................32
DF4521FRABØ .........................31
DF4521FRAØØ .........................31
DF4521FRØØØ .........................31
DF6104FPØØØ .........................18
DF6104FPØØØ .........................20
DF6104FRABØ .........................19
DF6104FRAØØ .........................19
DF6104FRØEØ .........................19
DF6104FRØØØ .........................19
DF6107FPØØØ .........................18
DF6107FPØØØ .........................20
DF6107FRABØ .........................19
DF6107FRAØØ .........................19
DF6107FRØEØ .........................19
DF6107FRØØØ .........................19
DF6204FPØØØ .........................18
DF6204FPØØØ .........................20
DF6204FRABØ .........................19
DF6204FRAØØ .........................19
DF6204FRØEØ .........................19
DF6204FRØØØ .........................19
DF6207FP000 ..........................37
DF6207FPØØØ .........................18
DF6207FPØØØ .........................20
DF6207FRABØ .........................19
DF6207FRAØØ .........................19
DF6207FRØEØ .........................19
DF6207FRØØØ .........................19
DF6214FPØØØ .........................18
DF6214FPØØØ .........................20
DF6214FRABØ .........................19
DF6214FRAØØ .........................19
DF6214FRØEØ .........................19
DF6214FRØØØ .........................19
DF6216FPØØØ .........................18
DF6216FPØØØ .........................20
DF6216FRABØ .........................19
DF6216FRAØØ .........................19
DF6216FRØEØ .........................19
DF6216FRØØØ .........................19
DF6304FPØØØ .........................18
DF6304FPØØØ .........................20
DF6304FRABØ .........................19
DF6304FRAØØ .........................19
DF6304FRØEØ .........................19
DF6304FRØØØ .........................19
DF6307FP000 ..........................37
DF6307FPØØØ .........................18
DF6307FPØØØ .........................20
DF6307FRABØ .........................19
DF6307FRAØØ .........................19
DF6307FRØEØ .........................19
DF6307FRØØØ .........................19
DF6316FPØØØ .........................18
DF6316FPØØØ .........................20
DF6316FRABØ .........................19
DF6316FRAØØ .........................19
DF6316FRØEØ .........................19
DF6316FRØØØ .........................19
DF6404FP000 ..........................37
DF6404FPØØØ .........................18
DF6404FPØØØ .........................20
DF6404FRABØ .........................19
DF6404FRAØØ .........................19
DF6404FRØEØ .........................19
DF6404FRØØØ .........................19
DF6407FPØØØ .........................18
DF6407FPØØØ .........................20
DF6407FRABØ .........................19
DF6407FRAØØ .........................19
DF6407FRØEØ .........................19
DF6407FRØØØ .........................19
DF6414FPØØØ .........................18
DF6414FPØØØ .........................20
DF6414FRABØ .........................19
DF6414FRAØØ .........................19
DF6414FRØEØ .........................19
DF6414FRØØØ .........................19
DF6416FPØØØ .........................18
DF6416FPØØØ .........................20
DF6416FRABØ .........................19
DF6416FRAØØ .........................19
DF6416FRØEØ .........................19
DF6416FRØØØ .........................19
DF6421FPØØØ .........................18
DF6421FPØØØ .........................20
DF6421FRABØ .........................19
DF6421FRAØØ .........................19
DF6421FRØEØ .........................19
DF6421FRØØØ .........................19
DF6504FP000 ..........................37
DF6504FPØØØ .........................18
DF6504FPØØØ .........................20
DF6504FRABØ .........................19
DF6504FRAØØ .........................19
DF6504FRØEØ .........................19
DF6504FRØØØ .........................19
DF6514FPØØØ .........................18
DF6514FPØØØ .........................20
DF6514FRABØ .........................19
DF6514FRAØØ .........................19
DF6514FRØEØ .........................19
DF6514FRØØØ .........................19
DF6516FPØØØ .........................18
DF6516FPØØØ .........................20
DF6516FRABØ .........................19
DF6516FRAØØ .........................19
DF6516FRØEØ .........................19
DF6516FRØØØ .........................19
DF6521FPØØØ .........................18
DF6521FPØØØ .........................20
DF6521FRABØ .........................19
DF6521FRAØØ .........................19
DF6521FRØEØ .........................19
DF6521FRØØØ .........................19
DFA14 ......................................35
DFA15 ......................................35
DFA16 ......................................35
DFA25 ......................................35
DFA26 ......................................35
DFA27 ......................................35
DFA46 ......................................35
DFA47 ......................................35
DFA48 ......................................35
DFC10 .....................................35
DFC20 .....................................35
DFC3 .......................................35
DFC40 .....................................35
DFC6 .......................................35
DFPU1207 ...............................37
DFPU1307 ...............................37
DFPU1404 ...............................37
DFPU1504 ...............................37
DFPU2304 ...............................37
DFPU2404 ...............................37
DFPU2504 ...............................37
DFPU3107 ...............................37
DFPU3207 ...............................37
DFPU3307 ...............................37
DFPU3404 ...............................37
DFPU3504 ...............................37
DFPU4304 ...............................37
DFPU4404 ...............................37
DFPU4504 ...............................37
DFPU6207 ...............................37
DFPU6307 ...............................37
DFPU6404 ...............................37
DFPU6504 ...............................37
DFRF12070 ..............................44
DFRF13070 ..............................44
DFRF14040 ..............................44
DFRF15040 ..............................44
DFRF31070 ..............................44
DFRF32070 ..............................44
DFRF33070 ..............................44
DFRF34040 ..............................44
DFRF35040 ..............................44
DFRF62070 ..............................44
DFRF63070 ..............................44
DFRF64040 ..............................44
DFRF65040 ..............................44
DFRU1207 ...............................37
DFRU1307 ...............................37
DFRU1404 ...............................37
DFRU1504 ...............................37
DFRU2304 ...............................37
DFRU2404 ...............................37
DFRU2504 ...............................37
DFRU3107 ...............................37
DFRU3207 ...............................37
DFRU3307 ...............................37
DFRU3404 ...............................37
DFRU3504 ...............................37
DFRU4304 ...............................37
DFRU4404 ...............................37
DFRU4504 ...............................37
DFRU6207 ...............................37
DFRU6307 ...............................37
DFRU6404 ...............................37
DFRU6504 ...............................37
DJB20......................................36
DJB40......................................36
DRA10 .....................................36
DRA20 .....................................36
DRA40 .....................................36
DRCA10 ...................................36
DRCA3 .....................................36
DRCA6 .....................................36
DS1104MPØØØ........................22
DS1104MPØØØ........................24
DS1104MRABØ ........................25
DS1104MRAØØ ........................25
DS1104MRØEØ ........................25
DS1104MRØØØ .......................25
DS1107MPØØØ........................22
DS1107MPØØØ........................24
DS1107MRABØ ........................25
DS1107MRAØØ ........................25
DS1107MRØEØ ........................25
DS1107MRØØØ .......................25
DS1204MPØØØ........................22
DS1204MPØØØ........................24
DS1204MRABØ ........................25
DS1204MRAØØ ........................25
DS1204MRØEØ ........................25
DS1204MRØØØ .......................25
DS1207MP000 ........................37
DS1207MP000 ........................44
DS1207MP000 ........................45
DS1207MP000 ........................48
DS1207MPØØØ........................22
DS1207MPØØØ........................24
DS1207MRABØ ........................25
DS1207MRAØØ ........................25
DS1207MRØEØ ........................25
DS1207MRØØØ .......................25
DS1214MPØØØ........................22
DS1214MPØØØ........................24
DS1214MRABØ ........................25
DS1214MRAØØ ........................25
DS1214MRØEØ ........................25
DS1214MRØØØ .......................25
DS1216MPØØØ........................22
DS1216MPØØØ........................24
DS1216MRABØ ........................25
DS1216MRAØØ ........................25
DS1216MRØEØ ........................25
DS1216MRØØØ .......................25
DS1304MPØØØ........................22
DS1304MPØØØ........................24
DS1304MRABØ ........................25
DS1304MRAØØ ........................25
DS1304MRØEØ ........................25
DS1304MRØØØ .......................25
DS1307MP000 ........................37
DS1307MP000 ........................44
DS1307MP000 ........................45
DS1307MP000 ........................48
DS1307MPØØØ........................22
DS1307MPØØØ........................24
DS1307MRABØ ........................25
DS1307MRAØØ ........................25
DS1307MRØEØ ........................25
DS1307MRØØØ .......................25
DS1316MPØØØ........................22
DS1316MPØØØ........................24
DS1316MRABØ ........................25
DS1316MRAØØ ........................25
DS1316MRØEØ ........................25
DS1316MRØØØ .......................25
DS1404MP000 ........................37
DS1404MP000 ........................44
DS1404MP000 ........................45
DS1404MP000 ........................48
DS1404MPØØØ........................22
DS1404MPØØØ........................24
DS1404MRABØ ........................25
DS1404MRAØØ ........................25
DS1404MRØEØ ........................25
DS1404MRØØØ .......................25
DS1407MPØØØ........................22
DS1407MPØØØ........................24
DS1407MRABØ ........................25
DS1407MRAØØ ........................25
DS1407MRØEØ ........................25
DS1407MRØØØ .......................25
DS1414MPØØØ........................22
DS1414MPØØØ........................24
DS1414MRABØ ........................25
DS1414MRAØØ ........................25
DS1414MRØEØ ........................25
DS1414MRØØØ .......................25
DS1416MPØØØ........................22
DS1416MPØØØ........................24
DS1416MRABØ ........................25
DS1416MRAØØ ........................25
DS1416MRØEØ ........................25
DS1416MRØØØ .......................25
DS1421MPØØØ........................22
United States
Tel: 901.252.8000
800.816.7809
Fax: 901.252.1354
Technical Services
Tel: 888.862.3289
www.tnb.com
91
Russellstoll® Pin and Sleeve Power Connectors
Catalog Number Index
CAT. NO.
PAGE NO.
CAT. NO.
PAGE NO.
CAT. NO.
PAGE NO.
CAT. NO.
PAGE NO.
DS1421MPØØØ........................24
DS1421MRABØ ........................25
DS1421MRAØØ ........................25
DS1421MRØEØ ........................25
DS1421MRØØØ .......................25
DS1504MP000 ........................37
DS1504MP000 ........................44
DS1504MP000 ........................45
DS1504MP000 ........................48
DS1504MPØØØ........................22
DS1504MPØØØ........................24
DS1504MRABØ ........................25
DS1504MRAØØ ........................25
DS1504MRØEØ ........................25
DS1504MRØØØ .......................25
DS1514MPØØØ........................22
DS1514MPØØØ........................24
DS1514MRABØ ........................25
DS1514MRAØØ ........................25
DS1514MRØEØ ........................25
DS1514MRØØØ .......................25
DS1516MPØØØ........................22
DS1516MPØØØ........................24
DS1516MRABØ ........................25
DS1516MRAØØ ........................25
DS1516MRØEØ ........................25
DS1516MRØØØ .......................25
DS1521MPØØØ........................22
DS1521MPØØØ........................24
DS1521MRABØ ........................25
DS1521MRAØØ ........................25
DS1521MRØEØ ........................25
DS1521MRØØØ .......................25
DS1CC .....................................36
DS2104MPØØØ........................26
DS2104MPØØØ........................28
DS2104MRABØ ........................29
DS2104MRAØØ ........................29
DS2104MRØØØ .......................29
DS2107MPØØØ........................26
DS2107MPØØØ........................28
DS2107MRABØ ........................29
DS2107MRAØØ ........................29
DS2107MRØØØ .......................29
DS2204MPØØØ........................26
DS2204MPØØØ........................28
DS2204MRABØ ........................29
DS2204MRAØØ ........................29
DS2204MRØØØ .......................29
DS2207MPØØØ........................26
DS2207MPØØØ........................28
DS2207MRABØ ........................29
DS2207MRAØØ ........................29
DS2207MRØØØ .......................29
DS2214MPØØØ........................26
DS2214MPØØØ........................28
DS2214MRABØ ........................29
DS2214MRAØØ ........................29
DS2214MRØØØ .......................29
DS2216MPØØØ........................26
DS2216MPØØØ........................28
DS2216MRABØ ........................29
DS2216MRAØØ ........................29
DS2216MRØØØ .......................29
DS2304MP000 ........................37
DS2304MPØØØ........................26
DS2304MPØØØ........................28
DS2304MRABØ ........................29
DS2304MRAØØ ........................29
DS2304MRØØØ .......................29
DS2307MP000 ........................45
DS2307MPØØØ........................26
DS2307MPØØØ........................28
DS2307MRABØ ........................29
DS2307MRAØØ ........................29
DS2307MRØØØ .......................29
DS2316MPØØØ........................26
DS2316MPØØØ........................28
DS2316MRABØ ........................29
DS2316MRAØØ ........................29
DS2316MRØØØ .......................29
DS2404MP000 ........................37
DS2404MP000 ........................45
DS2404MPØØØ........................26
DS2404MPØØØ........................28
DS2404MRABØ ........................29
DS2404MRAØØ ........................29
DS2404MRØØØ .......................29
DS2407MPØØØ........................26
DS2407MPØØØ........................28
DS2407MRABØ ........................29
DS2407MRAØØ ........................29
DS2407MRØØØ .......................29
DS2414MPØØØ........................26
DS2414MPØØØ........................28
DS2414MRABØ ........................29
DS2414MRAØØ ........................29
DS2414MRØØØ .......................29
DS2416MPØØØ........................26
DS2416MPØØØ........................28
DS2416MRABØ ........................29
DS2416MRAØØ ........................29
DS2416MRØØØ .......................29
DS2421MPØØØ........................26
DS2421MPØØØ........................28
DS2421MRABØ ........................29
DS2421MRAØØ ........................29
DS2421MRØØØ .......................29
DS2504MP000 ........................37
DS2504MP000 ........................45
DS2504MPØØØ........................26
DS2504MPØØØ........................28
DS2504MRABØ ........................29
DS2504MRAØØ ........................29
DS2504MRØØØ .......................29
DS2514MPØØØ........................26
DS2514MPØØØ........................28
DS2514MRABØ ........................29
DS2514MRAØØ ........................29
DS2514MRØØØ .......................29
DS2516MPØØØ........................26
DS2516MPØØØ........................28
DS2516MRABØ ........................29
DS2516MRAØØ ........................29
DS2516MRØØØ .......................29
DS2521MPØØØ........................26
DS2521MPØØØ........................28
DS2521MRABØ ........................29
DS2521MRAØØ ........................29
DS2521MRØØØ .......................29
DS2CC .....................................36
DS3104MPØØØ........................14
DS3104MPØØØ........................16
DS3104MRABØ ........................17
DS3104MRAØØ ........................17
DS3104MRØEØ ........................17
DS3104MRØØØ .......................17
DS3107MP000 ........................37
DS3107MP000 ........................44
DS3107MP000 ........................45
DS3107MP000 ........................48
DS3107MPØØØ........................14
DS3107MPØØØ........................16
DS3107MRABØ ........................17
DS3107MRAØØ ........................17
DS3107MRØEØ ........................17
DS3107MRØØØ .......................17
DS3204MPØØØ........................14
DS3204MPØØØ........................16
DS3204MRABØ ........................17
DS3204MRAØØ ........................17
DS3204MRØEØ ........................17
DS3204MRØØØ .......................17
DS3207MP000 ........................37
DS3207MP000 ........................44
DS3207MP000 ........................45
DS3207MP000 ........................48
DS3207MPØØØ........................14
DS3207MPØØØ........................16
DS3207MRABØ ........................17
DS3207MRAØØ ........................17
DS3207MRØEØ ........................17
DS3207MRØØØ .......................17
DS3214MPØØØ........................14
DS3214MPØØØ........................16
DS3214MRABØ ........................17
DS3214MRAØØ ........................17
DS3214MRØEØ ........................17
DS3214MRØØØ .......................17
DS3216MPØØØ........................14
DS3216MPØØØ........................16
DS3216MRABØ ........................17
DS3216MRAØØ ........................17
DS3216MRØEØ ........................17
DS3216MRØØØ .......................17
DS3304MPØØØ........................14
DS3304MPØØØ........................16
DS3304MRABØ ........................17
DS3304MRAØØ ........................17
DS3304MRØEØ ........................17
DS3304MRØØØ .......................17
DS3307MP000 ........................37
DS3307MP000 ........................44
DS3307MP000 ........................45
DS3307MP000 ........................48
DS3307MPØØØ........................14
DS3307MPØØØ........................16
DS3307MRABØ ........................17
DS3307MRAØØ ........................17
DS3307MRØEØ ........................17
DS3307MRØØØ .......................17
DS3316MPØØØ........................14
DS3316MPØØØ........................16
DS3316MRABØ ........................17
DS3316MRAØØ ........................17
DS3316MRØEØ ........................17
DS3316MRØØØ .......................17
DS3404MP000 ........................37
DS3404MP000 ........................44
DS3404MP000 ........................45
DS3404MP000 ........................48
DS3404MPØØØ........................14
DS3404MPØØØ........................16
DS3404MRABØ ........................17
DS3404MRAØØ ........................17
DS3404MRØEØ ........................17
DS3404MRØØØ .......................17
DS3407MPØØØ........................14
DS3407MPØØØ........................16
DS3407MRABØ ........................17
DS3407MRAØØ ........................17
DS3407MRØEØ ........................17
DS3407MRØØØ .......................17
DS3414MPØØØ........................14
DS3414MPØØØ........................16
DS3414MRABØ ........................17
DS3414MRAØØ ........................17
DS3414MRØEØ ........................17
DS3414MRØØØ .......................17
DS3416MPØØØ........................14
DS3416MPØØØ........................16
DS3416MRABØ ........................17
DS3416MRAØØ ........................17
DS3416MRØEØ ........................17
DS3416MRØØØ .......................17
DS3421MPØØØ........................14
DS3421MPØØØ........................16
DS3421MRABØ ........................17
DS3421MRAØØ ........................17
DS3421MRØEØ ........................17
DS3421MRØØØ .......................17
DS3504MP000 ........................37
DS3504MP000 ........................44
DS3504MP000 ........................45
DS3504MP000 ........................48
DS3504MPØØØ........................14
DS3504MPØØØ........................16
DS3504MRABØ ........................17
DS3504MRAØØ ........................17
DS3504MRØEØ ........................17
DS3504MRØØØ .......................17
DS3514MPØØØ........................14
DS3514MPØØØ........................16
DS3514MRABØ ........................17
DS3514MRAØØ ........................17
DS3514MRØEØ ........................17
DS3514MRØØØ .......................17
DS3516MPØØØ........................14
DS3516MPØØØ........................16
DS3516MRABØ ........................17
DS3516MRAØØ ........................17
DS3516MRØEØ ........................17
DS3516MRØØØ .......................17
DS3521MPØØØ........................14
DS3521MPØØØ........................16
DS3521MRABØ ........................17
DS3521MRAØØ ........................17
DS3521MRØEØ ........................17
DS3521MRØØØ .......................17
DS3CC .....................................36
DS4104MPØØØ........................30
DS4104MPØØØ........................32
DS4104MRABØ ........................33
DS4104MRAØØ ........................33
DS4104MRØØØ .......................33
DS4107MPØØØ........................30
DS4107MPØØØ........................32
DS4107MRABØ ........................33
DS4107MRAØØ ........................33
DS4107MRØØØ .......................33
DS4204MPØØØ........................30
DS4204MPØØØ........................32
DS4204MRABØ ........................33
DS4204MRAØØ ........................33
DS4204MRØØØ .......................33
DS4207MPØØØ........................30
DS4207MPØØØ........................32
DS4207MRABØ ........................33
DS4207MRAØØ ........................33
DS4207MRØØØ .......................33
DS4214MPØØØ........................30
DS4214MPØØØ........................32
DS4214MRABØ ........................33
DS4214MRAØØ ........................33
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Tel: 888.862.3289
92
Russellstoll® Pin and Sleeve Power Connectors
Catalog Number Index
CAT. NO.
PAGE NO.
CAT. NO.
PAGE NO.
CAT. NO.
PAGE NO.
CAT. NO.
PAGE NO.
DS4214MRØØØ .......................33
DS4216MPØØØ........................30
DS4216MPØØØ........................32
DS4216MRABØ ........................33
DS4216MRAØØ ........................33
DS4216MRØØØ .......................33
DS4304MP000 ........................37
DS4304MPØØØ........................30
DS4304MPØØØ........................32
DS4304MRABØ ........................33
DS4304MRAØØ ........................33
DS4304MRØØØ .......................33
DS4307MP000 ........................45
DS4307MPØØØ........................30
DS4307MPØØØ........................32
DS4307MRABØ ........................33
DS4307MRAØØ ........................33
DS4307MRØØØ .......................33
DS4316MPØØØ........................30
DS4316MPØØØ........................32
DS4316MRABØ ........................33
DS4316MRAØØ ........................33
DS4316MRØØØ .......................33
DS4404MP000 ........................37
DS4404MP000 ........................45
DS4404MPØØØ........................30
DS4404MPØØØ........................32
DS4404MRABØ ........................33
DS4404MRAØØ ........................33
DS4404MRØØØ .......................33
DS4407MPØØØ........................30
DS4407MPØØØ........................32
DS4407MRABØ ........................33
DS4407MRAØØ ........................33
DS4407MRØØØ .......................33
DS4414MPØØØ........................30
DS4414MPØØØ........................32
DS4414MRABØ ........................33
DS4414MRAØØ ........................33
DS4414MRØØØ .......................33
DS4416MPØØØ........................30
DS4416MPØØØ........................32
DS4416MRABØ ........................33
DS4416MRAØØ ........................33
DS4416MRØØØ .......................33
DS4421MPØØØ........................30
DS4421MPØØØ........................32
DS4421MRABØ ........................33
DS4421MRAØØ ........................33
DS4421MRØØØ .......................33
DS4504MP000 ........................37
DS4504MP000 ........................45
DS4504MPØØØ........................30
DS4504MPØØØ........................32
DS4504MRABØ ........................33
DS4504MRAØØ ........................33
DS4504MRØØØ .......................33
DS4514MPØØØ........................30
DS4514MPØØØ........................32
DS4514MRABØ ........................33
DS4514MRAØØ ........................33
DS4514MRØØØ .......................33
DS4516MPØØØ........................30
DS4516MPØØØ........................32
DS4516MRABØ ........................33
DS4516MRAØØ ........................33
DS4516MRØØØ .......................33
DS4521MPØØØ........................30
DS4521MPØØØ........................32
DS4521MRABØ ........................33
DS4521MRAØØ ........................33
DS4521MRØØØ .......................33
DS4CC .....................................36
DS6104MPØØØ........................18
DS6104MPØØØ........................20
DS6104MRABØ ........................21
DS6104MRAØØ ........................21
DS6104MRØEØ ........................21
DS6104MRØØØ .......................21
DS6107MPØØØ........................18
DS6107MPØØØ........................20
DS6107MRABØ ........................21
DS6107MRAØØ ........................21
DS6107MRØEØ ........................21
DS6107MRØØØ .......................21
DS6204MPØØØ........................18
DS6204MPØØØ........................20
DS6204MRABØ ........................21
DS6204MRAØØ ........................21
DS6204MRØEØ ........................21
DS6204MRØØØ .......................21
DS6207MP000 ........................37
DS6207MP000 ........................44
DS6207MP000 ........................45
DS6207MP000 ........................48
DS6207MPØØØ........................18
DS6207MPØØØ........................20
DS6207MRABØ ........................21
DS6207MRAØØ ........................21
DS6207MRØEØ ........................21
DS6207MRØØØ .......................21
DS6214MPØØØ........................18
DS6214MPØØØ........................20
DS6214MRABØ ........................21
DS6214MRAØØ ........................21
DS6214MRØEØ ........................21
DS6214MRØØØ .......................21
DS6216MPØØØ........................18
DS6216MPØØØ........................20
DS6216MRABØ ........................21
DS6216MRAØØ ........................21
DS6216MRØEØ ........................21
DS6216MRØØØ .......................21
DS6304MPØØØ........................18
DS6304MPØØØ........................20
DS6304MRABØ ........................21
DS6304MRAØØ ........................21
DS6304MRØEØ ........................21
DS6304MRØØØ .......................21
DS6307MP000 ........................37
DS6307MP000 ........................44
DS6307MP000 ........................45
DS6307MP000 ........................48
DS6307MPØØØ........................18
DS6307MPØØØ........................20
DS6307MRABØ ........................21
DS6307MRAØØ ........................21
DS6307MRØEØ ........................21
DS6307MRØØØ .......................21
DS6316MPØØØ........................18
DS6316MPØØØ........................20
DS6316MRABØ ........................21
DS6316MRAØØ ........................21
DS6316MRØEØ ........................21
DS6316MRØØØ .......................21
DS6404MP000 ........................37
DS6404MP000 ........................44
DS6404MP000 ........................45
DS6404MP000 ........................48
DS6404MPØØØ........................18
DS6404MPØØØ........................20
DS6404MRABØ ........................21
DS6404MRAØØ ........................21
DS6404MRØEØ ........................21
DS6404MRØØØ .......................21
DS6407MPØØØ........................18
DS6407MPØØØ........................20
DS6407MRABØ ........................21
DS6407MRAØØ ........................21
DS6407MRØEØ ........................21
DS6407MRØØØ .......................21
DS6414MPØØØ........................18
DS6414MPØØØ........................20
DS6414MRABØ ........................21
DS6414MRAØØ ........................21
DS6414MRØEØ ........................21
DS6414MRØØØ .......................21
DS6416MPØØØ........................18
DS6416MPØØØ........................20
DS6416MRABØ ........................21
DS6416MRAØØ ........................21
DS6416MRØEØ ........................21
DS6416MRØØØ .......................21
DS6421MPØØØ........................18
DS6421MPØØØ........................20
DS6421MRABØ ........................21
DS6421MRAØØ ........................21
DS6421MRØEØ ........................21
DS6421MRØØØ .......................21
DS6504MP000 ........................37
DS6504MP000 ........................44
DS6504MP000 ........................45
DS6504MP000 ........................48
DS6504MPØØØ........................18
DS6504MPØØØ........................20
DS6504MRABØ ........................21
DS6504MRAØØ ........................21
DS6504MRØEØ ........................21
DS6504MRØØØ .......................21
DS6514MPØØØ........................18
DS6514MPØØØ........................20
DS6514MRABØ ........................21
DS6514MRAØØ ........................21
DS6514MRØEØ ........................21
DS6514MRØØØ .......................21
DS6516MPØØØ........................18
DS6516MPØØØ........................20
DS6516MRABØ ........................21
DS6516MRAØØ ........................21
DS6516MRØEØ ........................21
DS6516MRØØØ .......................21
DS6521MPØØØ........................18
DS6521MPØØØ........................20
DS6521MRABØ ........................21
DS6521MRAØØ ........................21
DS6521MRØEØ ........................21
DS6521MRØØØ .......................21
DS6CC .....................................36
DSC10 .....................................35
DSC20 .....................................35
DSC3 .......................................35
DSC40 .....................................35
DSC6 .......................................35
DSE3107FR0 ............................48
DSE3207FR0 ............................48
DSE3307FR0 ............................48
DSE3404FR0 ............................48
DSE3504FR0 ............................48
ELAG ........................................52
F06146 ....................................51
F30602 ....................................52
F30674 ....................................52
F34754A ..................................37
F34754B ..................................37
F34754B ..................................37
F34755A ..................................37
F34755B ..................................37
F34755C ..................................37
F34756A ..................................37
F34756B ..................................37
F34756B ..................................37
F34756C ..................................37
F34757 ....................................37
F34757 ....................................37
F34757 ....................................37
F34758 ....................................37
GC1 .........................................51
GCC1 .......................................51
GSUL2SS .................................52
GSUL2SS-240 ..........................52
GX24RCB .................................52
GX2TK......................................52
JAA10 ......................................36
JAA10-45 ................................36
JAA6-45 ..................................36
JAA6-AB6 ................................36
JB10-B150 ..............................36
JB10-B200 ..............................36
JB6-1 ......................................36
JE10 ........................................36
JE10M .....................................36
JE6 ..........................................36
JFA10 ......................................36
JFA10 ......................................36
JFA20 ......................................36
JFA6 ........................................36
JG1010 ....................................34
JG1011 ....................................34
JG1013 ....................................34
JG104 ......................................34
JG105 ......................................34
JG106 ......................................34
JG107 ......................................34
JG108 ......................................34
JG610 ......................................34
JG63 ........................................34
JG64 ........................................34
JG65 ........................................34
JG66 ........................................34
JG67 ........................................34
JG69 ........................................34
JPA 106 ...................................35
JPA104 ....................................35
JPA105 ....................................35
JPA62 ......................................35
JPA63 ......................................35
JPA64 ......................................35
JPA65 ......................................35
JRA10 ......................................36
JRA6-AB6 ................................36
N-R1-G ....................................40
N-R1-S2-G ...............................40
N-R1-S2-T3-G ..........................40
R1-S2-G ..................................40
R1-S2-T3-G .............................40
SGC2 .......................................52
SGR25 .....................................52
SGR50 .....................................52
SGR75 .....................................52
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