135365 Conglomerated Text 1000505872 Catalog

2016-10-06

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Introduction

Harger Lightning & Grounding

Master Equipment Catalog

Since its beginning in 1960, Harger Lightning & Grounding has become a

leader in the grounding and lightning protection industries. Founded on the

principles of honesty, integrity and technical expertise, Harger has been

able to provide grounding solutions and lightning protection equipment for

PDQ\VDWLV¿HGFXVWRPHUV

Harger Lightning & Grounding has built its reputation on providing

a broad line of quality products at a competitive price, coupled with

extraordinary service.

We have experience in all facets of these markets including engineering,

systems design, product manufacturing and installation. We have the

staff and facilities to handle your special requirements. Our complete

engineering and manufacturing facilities have the capacity to produce

special items as well as modify our standard component line. Let us know

the application and we can provide the necessary equipment.

In order to meet the rigorous demands of our markets, Harger maintains

an extensive inventory to ensure prompt deliveries to our customers,

domestically and worldwide. Located near Chicago, Illinois, Harger is

centrally located to serve the needs of customers from coast to coast.

Information changes after the catalog is printed.

For the most up to date information,

please go to our website at

www.harger.com

Our catalog drawings & details are available on our CD version

of this catalog. Please contact us to request a Catalog CD.

Mission Statement

Our mission is to provide the

best

grounding and

lightning protection equipment in the world. We

will accomplish this by providing the most accurate

engineering designs available and supplying the

highest quality materials.

We will strive to offer the ultimate in customer

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We will continue to grow our company in a

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We will create a stable work environment for our

team members that fosters creativity, rewards

innovation and self-motivation, and promotes a

high feeling of self-worth.

Table of Contents

Description Page

Section 1 – Grounding Components

1.1 Ground Conductors

1.1.1 Stranded Copper Conductors ...............................................................................12

1.1.2 Green Insulated Conductors ................................................................................12

1.1.3 Solid Copper Conductors .....................................................................................13

1.1.4 Solid Tinned Copper Conductors ..........................................................................13

1.1.5 Solid Copperweld Conductors ..............................................................................14

1.1.6 Copper Flat Strap Conductors ..............................................................................14

1.1.7 Copper Flat Strap Clamps ....................................................................................15

1.1.8 Tinned Copper Flat Braid Conductors ...................................................................15

1.1.9 Black Insulated Welding Cable .............................................................................16

1.2 Ground Electrodes & Accessories

1.2.1 Copper Clad Steel Ground Rods ...........................................................................18

1.2.2 Tie Down Ground Rods .......................................................................................19

1.2.3 Solid Copper Ground Rods ...................................................................................19

1.2.4 Stainless Steel Ground Rods ................................................................................20

1.2.5 Galvanized Steel Ground Rods .............................................................................20

1.2.6 Sectional Ground Rods ........................................................................................21

1.2.7 Ground Rod Couplers, Drivers, Drive Sleeves & Studs ............................................22

1.2.8 Ground Rod Clamps ............................................................................................24

1.2.9 Ground Receptacles & Brass Ball Studs.................................................................26

1.2.10 Copper Ground Plates .........................................................................................27

1.2.11 Enhanced Ground Rods & Kits .............................................................................29

   8OWUD¿OO(DUWK*URXQG(QKDQFHPHQW0DWHULDO ....................................................36

1.2.13 Irrigation Grounding Kits .....................................................................................37

   0RELOH*URXQG6WDNH.LWV ....................................................................................38

1.2.15 Ground Access Wells ...........................................................................................40

1.2.16 Ground Access Well Covers .................................................................................45

1.3 Ground Bars & Accessories

1.3.1 Harger Ground Bar Numbering System .................................................................48

1.3.2 Ground Bar Styles ...............................................................................................49

1.3.3 Ground Bar Hole Patterns ....................................................................................51

1.3.4 Custom Ground Bars Design Sheet.......................................................................53

1.3.5 GBI Ground Bars & Kits .......................................................................................54

1.3.6 GBIT Ground Bars ..............................................................................................58

1.3.7 GBIA Ground Bars ..............................................................................................59

1.3.8 GBIP Ground Bars ..............................................................................................60

1.3.9 Plexiglass Covers ................................................................................................60

1.3.10 BGB Ground Bars ................................................................................................61

1.3.11 TIA-607 Style Telecommunications Ground Bars & Kits ..........................................62

1.3.12 Telecommunications Equipment Rack Grounding Busbars & Kits .............................66

1.3.13 Telco Ground Bars ..............................................................................................69

1.3.14 FAA Style Ground Bars & Plexiglass Covers ...........................................................71

1.3.15 Standoff Insulators & Thread Forming Screw ........................................................73

   0RXQWLQJ%UDFNHWV ..............................................................................................74

   8QLYHUVDO%XVEDU0RXQWLQJ.LW .............................................................................75

1.3.18 Stainless Steel Angle Adapters .............................................................................76

1.3.19 "Do Not Disconnect" Tag .....................................................................................76

1.3.20 Network Building Ground Tag ..............................................................................76

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1.4 Ground Bus Systems

1.4.1 Introduction .......................................................................................................80

1.4.2 Ground Bus Numbering System ...........................................................................80

1.4.3 Copper Ground Busbars ......................................................................................81

1.4.4 Ground Bus Sizes................................................................................................81

1.4.5 Elbows & Splicers with Kits ..................................................................................82

1.4.6 "Sandwich" Style Elbows & Splicers ......................................................................83

   ,QVXODWRUV0RXQWLQJ%UDFNHWV ...........................................................................84

1.4.8 Static Ground Kits ...............................................................................................85

1.5 Ground Boxes

   1(0$7\SH6WHHO(QFORVXUHV .............................................................................88

   1(0$7\SH)LEHUJODVV(QFORVXUHV......................................................................88

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   6XSSOHPHQWDU\%RQGLQJ*ULGV65* ....................................................................90

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1.6.4 Low Impedance Risers ........................................................................................92

1.6.5 SRG to SRG Connections .....................................................................................92

1.6.6 SRG Bonding ......................................................................................................93

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1.6.8 Ground Pedestal Clamps & Bonding Clamps ..........................................................94

1.6.9 Computer Room Ground Clamps ..........................................................................96

1.6.10 Static Floor Bonding Clamp Kit .............................................................................96

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   &RSSHU*URXQG0HVK:RUNVKHHW ..........................................................................99

   &RSSHU*URXQG0HVK ........................................................................................100

   3HUVRQQHO6DIHW\0DWV .......................................................................................101

1.7 Bonding StrapsBonding umpers

1.7.1 Bonding Strap Numbering System ......................................................................104

1.7.2 ne Hole Tinned Flat Braid Copper Bonding Straps .............................................105

1.7.3 Two Hole Tinned Flat Braid Copper Bonding Straps .............................................106

1.7.4 ne Hole Bare Copper Braid Bonding Strap & Kit ................................................107

1.7.5 BondingGrounding Straps Numbering System ....................................................108

1.7.6 BondingGrounding Straps ................................................................................108

1.7.7 Bonding umper Numbering System ...................................................................109

1.7.8 ne Hole Bonding umpers & Kits ......................................................................109

1.7.9 Bonding umper Kit ..........................................................................................110

1.7.10 Two Hole Insulated Bonding umpers & Kits .......................................................110

1.8 Compression Lugs, Connectors & Tools

1.8.1 ne Hole Compression Lugs ..............................................................................112

1.8.2 Specialized Compression Lugs ...........................................................................112

1.8.3 Two Hole Long Barrel Compression Lugs ............................................................113

1.8.4 Slotted Long Barrel Compression Lugs ...............................................................114

1.8.5 C-Type Compression Taps ..................................................................................114

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1.8.7 Hydraulic Compression Tools & Dies ...................................................................116

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1.9.1 Dual Rated Two-Hole Aluminum Lay-In Lug ........................................................118

1.9.2 ne-Hole Tinned Copper Lay-In Lug ..................................................................118

1.9.3 Copper Terminal Lugs .......................................................................................118

1.9.4 Copper ffset Terminal Lugs .............................................................................119

Description Page

Table of Contents

1.9.5 Copper Split Bolts .............................................................................................119

1.9.6 Cable Connectors .............................................................................................120

1.9.7 Bonding Clamps ...............................................................................................121

1.9.8 Pipe Bonding Straps ..........................................................................................122

1.9.9 Cable Tray Clamps ............................................................................................122

1.9.10 Rebar & Water Pipe Clamps ...............................................................................123

1.9.11 Water Pipe Ground Clamps ................................................................................123

1.9.12 Conduit Bonding Clamps ...................................................................................123

1.9.13 CPC Pipe Ground Clamps ...................................................................................124

1.9.14 Universal Pipe Clamps .......................................................................................125

1.10 Swimming Pool Grounding

1.10.1 Typical Pool Grounding Layout ...........................................................................128

1.10.2 Pool Grounding Components .............................................................................129

1.10.3 Pool Grounding Technical Notes .........................................................................130

1.11 Fence GroundingBonding Equipment

1.11.1 Universal Pipe Clamps .......................................................................................134

1.11.2 Fence Clamp Assemblies ...................................................................................135

1.11.3 Fence Fabric Ground Clamps .............................................................................136

1.11.4 Flexible Gate umpers .......................................................................................137

1.11.5 Fence Gate Assemblies .....................................................................................138

1.12 Hardware & Accessories

1.12.1 Stainless Steel Screws .......................................................................................142

1.12.2 Stainless Steel Washers & Nuts ..........................................................................143

1.12.3 Silicon Bronze Screws, Washers & Nuts ..............................................................145

1.12.4 Thread Forming Screw ......................................................................................146

1.12.5 Nails ................................................................................................................146

   6KHHW0HWDO6FUHZV ..........................................................................................146

1.12.7 TEKS Screws ....................................................................................................147

1.12.8 Expansion Anchors ...........................................................................................147

1.12.9 Abrasive Pad & Cold Galvanizing Spray ...............................................................147

1.12.10 Antioxidant oint Compound ..............................................................................148

Section 2 – Lightning Protection Components

2.1 Lightning Conductors & Accessories

2.1.1 Class I Copper Conductors ................................................................................152

2.1.2 Class II Copper Conductors ...............................................................................153

2.1.3 Class I Aluminum Conductors ............................................................................154

2.1.4 Class II Aluminum Conductors ...........................................................................155

2.1.5 Bonding Conductors ..........................................................................................155

2.1.6 Cable Clips .......................................................................................................156

2.1.7 Pre-formed Cable Clips ......................................................................................156

2.1.8 Standing Seam Clamps .....................................................................................157

2.1.9 Adhesive Cable Holders .....................................................................................158

2.1.10 Adhesives ........................................................................................................159

2.1.11 Cable Guards ...................................................................................................160

2.2 Air Terminals & Accessories

2.2.1 Class I Copper Air Terminals ..............................................................................162

2.2.2 Class II Copper Air Terminals .............................................................................163

2.2.3 Class I Aluminum Air Terminals ..........................................................................164

2.2.4 Class II Aluminum Air Terminals ........................................................................164

Table of Contents

Description Page

2.2.5 Safety Tip Air Terminals - STAT ..........................................................................165

2.2.6 Air Terminals with Safety Cable ..........................................................................166

2.2.7 Specialty Air Terminals ......................................................................................167

2.2.8 Air Terminal Assemblies ....................................................................................168

2.2.9 Air Terminal Adapters ........................................................................................169

2.2.10 Air Terminal Braces ...........................................................................................172

2.2.11 Air Terminal Extensions .....................................................................................173

2.2.12 Extension Rod Couplers ....................................................................................174

2.2.13 Decorative Finials .............................................................................................175

2.3 Air Terminal Bases

2.3.1 Horizontal Bases ...............................................................................................178

2.3.2 Universal Bases ................................................................................................179

2.3.3 Parapet Base Extensions ...................................................................................179

2.3.4 Swivel Bases ....................................................................................................180

2.3.5 ertical Bases ...................................................................................................180

2.3.6 Ridge Saddle Bases ..........................................................................................181

2.3.7 12 Ridge Saddle Bases .....................................................................................181

2.3.8 Pipe Railing Bases.............................................................................................182

2.3.9 Concealed Bases ..............................................................................................184

2.3.10 Chimney Flue Bases ..........................................................................................185

2.3.11 Dome Bases .....................................................................................................186

2.3.12 Standing Seam Bases .......................................................................................186

2.4 Thru-RoofWall Connectors, Assemblies & Accessories

2.4.1 Thru-RoofWall Connectors ...............................................................................188

2.4.2 Thru-RoofWall Assemblies ................................................................................190

2.4.3 Thru-Roof Accessories ......................................................................................192

2.4.4 Pitch Pockets & Roof Flashings ..........................................................................194

2.5 Lightning Conductor Cable Connectors & Clamps

2.5.1 Rebar Grounding Assemblies .............................................................................196

2.5.2 2 Bolt Parallel Connectors ..................................................................................196

2.5.3 4 Bolt Connectors .............................................................................................197

2.5.4 2 Bolt Connectors .............................................................................................197

2.5.5 T Connectors .................................................................................................197

2.5.6 1 Bolt Bonding Connectors ................................................................................198

2.5.7 Cross Run Connectors .......................................................................................198

   %L0HWDO&RQQHFWRUV ..........................................................................................199

2.5.9 1 Bolt Parallel Connectors ..................................................................................200

2.5.10 Parallel Cable Connectors ..................................................................................201

   &DEOHWR)ODW0HWDO&RQQHFWRUV ..........................................................................201

2.5.12 Sillcock Ground Connector .................................................................................202

2.5.13 Strap Type Pipe Clamps .....................................................................................202

2.5.14 CPC & APC Pipe Clamps ....................................................................................203

2.6 Bonding Lugs & Plates

2.6.1 Bonding Lugs ...................................................................................................206

2.6.2 Bonding Plates .................................................................................................208

2.7 Lightning Warning System

2.7.1 Strike Guard Lightning Warning System ..............................................................212

2.7.2 WAE Siren & Transmitter .................................................................................213

2.7.3 Complete Lightning Warning System ..................................................................214

Description Page

Table of Contents

Section 3 – Communications Site Equipment

3.1 Wireless Communications Equipment

3.1.1 Shelter Grounding Components .........................................................................219

3.1.1.1 Shelter Interior Layout ..........................................................................220

3.1.1.2 Lightning Arrestor Brackets ...................................................................221

3.1.1.3 Entrance Panel Kits ...............................................................................222

3.1.1.4 Bulk Head Entry Panel Kits ....................................................................223

3.1.1.5 Halo Standoff Clamps ............................................................................224

3.1.1.6 Rack Isolating Pad ................................................................................226

3.1.1.7 Conduit Bonding Clamps .......................................................................226

3.1.1.8 Door umpers .......................................................................................226

3.1.2 Tower Grounding Components ...........................................................................227

3.1.2.1 Exterior Grounding Layout .....................................................................228

3.1.2.2 Tower Air Terminals ..............................................................................230

3.1.2.3 Guy Wire Clamps ..................................................................................231

3.1.2.4 Bano Clamp .........................................................................................232

3.1.2.5 Beam Clamps .......................................................................................232

3.1.2.6 Tower Standoff for Round embers .......................................................233

3.1.2.7 Insulated Tower Standoff for Round embers .........................................234

3.1.2.8 Tower Standoff for Snap-Ins ..................................................................235

3.1.2.9 Band Clamps ........................................................................................236

3.1.2.10 Stainless Steel Down Conductor Standoff ...............................................236

3.1.2.11 Stainless Steel Down Conductor Angle Adapter .......................................236

3.1.2.12 Slotted Long Barrel Compression Lugs Telecommunications ..................237

3.1.2.13 Copper Flat Strap Clamps .....................................................................237

3.1.3 Ground Kits & Accessories .................................................................................239

3.1.3.1 Coax Ground Kits with Captive Hardware ................................................240

3.1.3.2 Universal Ground Kits ............................................................................241

  :HDWKHU3URR¿QJ.LWV ...........................................................................241

3.1.3.4 Lightning Arrestor Kits ..........................................................................242

3.2 Premise WiringData-Com

3.2.1 Data-Com Grounding & Bonding Applications ......................................................244

3.2.2 Data-Com Grounding & Bonding Equipment .......................................................245

Section 4 – Ground Testing Equipment

4.1 An Introduction to Ground Testing by egger.............................................................250

4.2 egger Ground Testing Equipment ............................................................................255

4.3 egger EarthGround Resistance & Leakage Current Clamp Testers .............................257

4.4 Harger Ground Test Kits..............................................................................................259

Section 5 – Ultraweld® Exothermic Connections

5.1 Connection Types .......................................................................................................262

5.2 Exothermic Processes .................................................................................................272

5.3 old Numbering System .............................................................................................275

5.4 Low Smoke-No Flame System .....................................................................................276

5.5 Connections ...............................................................................................................277

5.6 Uni-Shots ..................................................................................................................312

5.7 Tinned Copper Lugs Straight, ffset, Bent & Bent  ....................................................314

5.8 Equipment Ground Plates, olds & Assemblies .............................................................316

5.9 Aircraft Ground Receptacle..........................................................................................320

Table of Contents

Description Page

Table of Contents

5.10 Flexible Gate umpers ................................................................................................321

  0DWHULDOV7RROV$FFHVVRULHV .....................................................................................322

5.12 Technical Information .................................................................................................333

Section 6 – Technical Assistance

6.1 Lightning Risk Assessment ..........................................................................................338

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6.4 Typical Lightning Protection Drawings ..........................................................................349

6.5 Lightning Protection & Grounding Details .....................................................................353

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6.7 Wireless Communication Drawings & Details ................................................................370

  6LJQDO5HIHUHQFH*ULG6\VWHP6SHFL¿FDWLRQ ..................................................................375

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   $16,7,$%....................................................................................................381

Section 7 – Indexes

7.1 Part Number Index .....................................................................................................386

7.2 Key Word Index .........................................................................................................405

Section 1

Grounding Components

Section 1

Grounding Components

Index

Description Page

1.1 Ground Conductors ......................................................................................11

1.2 Ground Electrodes & Accessories ...................................................................17

1.3 Ground Bars & Accessories ...........................................................................47

1.4 Ground Bus Systems ....................................................................................79

1.5 Ground Boxes ..............................................................................................87

 8//LVWHG6XSSOHPHQWDU\%RQGLQJ*ULGV3UHIDEULFDWHG&RSSHU*URXQG0HVK ..89

1.7 Bonding StrapsBonding umpers ................................................................ 103

1.8 Compression Lugs, Connectors & Tools ........................................................ 111

 0HFKDQLFDOV7HUPLQDO/XJV6SOLW%ROWV3LSH&ODPSV ................................. 117

1.10 Swimming Pool Grounding .......................................................................... 127

1.11 Fence GroundingBonding Equipment .......................................................... 133

1.12 Hardware & Accessories.............................................................................. 141

Section 1

Grounding Components

UL De¿nitions

96 UL standard for lightning protection components

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467 UL standard for grounding components. Includes requirements for direct burial.

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468 UL listing for lugs

=099+DUJHUVOLVWLQJIRUOXJVDVVLJQHGE\8/

1010

Section 1

Grounding Components

Notes

Section 1

Grounding Components

Section 1.1

Ground Conductors

Index

Description Page

1.1.1 Stranded Copper Conductors ...............................................................12

1.1.2 Green Insulated Conductors ................................................................12

1.1.3 Solid Copper Conductors .....................................................................13

1.1.4 Solid Tinned Copper Conductors ..........................................................13

1.1.5 Solid Copperweld Conductors ..............................................................14

1.1.6 Copper Flat Strap Conductors ..............................................................14

1.1.7 Copper Flat Strap Clamps ....................................................................15

1.1.8 Tinned Copper Flat Braid Conductors ...................................................15

1.1.9 Black Insulated Welding Cable .............................................................16

1212

Section 1

Grounding Components

7 Strand Concentric

19 Strand Concentric

19 Strand Insulated

Part No. Size

(AWG)

No. of

Strands CM Area Approx. Wt.

lbs./M ft.

8-7 8 7 16,510 51

6-7 6 7 26,240 81

4-7 4 7 41,740 127

2-7 2 7 66,360 204

10-19 10 19 105,600 325

20-7 20 7 133,100 410

20-19 20 19 133,100 410

30-19 30 19 167,800 518

40-7 40 7 211,600 653

40-19 40 19 211,600 653

Part No. Size

(AWG)

No. of

Strands

Jacket

Type CM Area Approx. Wt.

lbs./M ft.

67G 6 7 THW 26,240 105

6-19G 6 19 THHN 26,240 98

47G 4 7 THW 41,740 160

4-19G 4 19 THHN 41,740 157

27G 2 7 THW 66,360 245

2-19G 2 19 THHN 66,360 240

1019G 10 19 THHN 105,600 372

2019G 20 19 THHN 133,100 462

4019G 40 19 THHN 211,600 716

Concentric Lay Soft-Drawn Bare Copper

Green Insulated Conductors

NOTES:

• Green Insulated conductor carries a THW or THHN rating. ther colors available upon request.

 6L]HVXSWR0&0DUHDYDLODEOH3OHDVHFRQWDFWWKHIDFWRU\IRUVSHFLDOUHTXHVWV

 +DUJHURIIHUVVWDQGDUGUHHOVL]HVKRZHYHUZHZLOOFXWWRVSHFL¿HGOHQJWKV

 %DUH6WUDQGHGFRQGXFWRUVKDOOPHHWWKHUHTXLUHPHQWVRI$670%

 6WUDQGHGFRSSHUFRQGXFWRUVDYDLODEOHWLQQHG3OHDVHDGGVXI¿[7WRSDUWQXPEHU

Section 1.1.1 & 1.1.2

Stranded Copper Conductors

• Contact factory for reel sizesput ups.

Section 1

Grounding Components

7FDQEHRUGHUHGDVVWRFNLWHPV7VWDQGDUGUHHODQG7

VWDQGDUGUHHO

• Contact factory for reel sizesput ups.

Solid Single Soft-Drawn Bare Copper

Solid Copper Conductors

Solid Tinned Copper Conductors

Solid Single Soft-Drawn Bare Tinned Copper

NOTES:

• ther sizes are available. Please contact factory for special requests.

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 7LQQHG&RSSHUFRQGXFWRUVVKDOOPHHWWKHUHTXLUHPHQWVRI$670%

Part No. Size

(AWG) Diameter CM Area Approx. Wt.

lbs./M ft.

10 10 .101 10,380 31-12

8 8 .128 16,510 50

6 6 .162 26,240 80

4 4 .204 41,470 126

2 2 .257 66,360 201

Part No. Size

(AWG) Diameter CM Area Approx. Wt.

lbs./M ft.

8T 8 .128 16,510 50

6T 6 .162 26,240 80

4T 4 .204 41,470 126

2T 2 .257 66,360 201

Section 1.1.3 & 1.1.4

• Contact factory for reel sizesput ups.

1414

Section 1

Grounding Components

Flat Strap

Part No. Width

(Inches)

Thickness

(Inches)

Actual

Gauge

X-Sectional

Area (in.2)

Approx. Wt.

lbs./M ft.

CUFS58064 .625 .064 14 .0400 154

CUFS1032 1 .032 20 .0320 124

CUFS1516 1.5 .016 26 .0239 93

CUFS15032 1.5 .032 20 .0480 185-12

CUFS2016 2 .016 26 .0318 123-12

CUFS2032 2 .032 20 .0640 247-12

CUFS2064 2 .064 14 .1280 495

CUFS3016 3 .016 26 .0478 186

CUFS3032 3 .032 20 .0960 371

CUFS4016 4 .016 26 .0640 247-12

CUFS6016 6 .016 26 .0956 372

Part No. Size

(AWG) Diameter CM Area Approx. Wt.

lbs./M ft.

6CW3D 6 .162 26,240 80

Solid Copperweld Conductors

#6 Solid Copperweld LC 30% Dead Soft Annealed

Copper Flat Strap Conductors

NOTES:

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• ther sizes of conductors are available. Please contact factory for more information.

Section 1.1.5 & 1.1.6

• Contact factory for reel sizesput ups.

Section 1

Grounding Components

 8VHGIRUPDNLQJFRQQHFWLRQWRÀDWVWUDSRUÀDWEUDLG

• Copper "sandwich" clamps complete with stainless steel

hardware. The top is 18" thick and the bottom is 14" thick.

• Ends are designed to allow for exothermically welding conductors

to clamp.

Flat Braid

Part No. Strap

Size

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

FSC2 2" 1210 5

FSC3 3" 34107-12

FSC4 4" 1 10 10

FSC6 6" 1-14 10 12-12

Part No. Width

(Inches)

Thickness

(Inches)

Actual

Gauge

Nominal

Circ. Mils

Approx.

lbs./M ft.

CUFB14030 .25 .030 14 4,200 16

CUFB12094 .50 .094 6 24,120 84

CUFB58062 .625 .062 4 36,000 121

CUFB34062 .75 .062 6 24,120 85

CUFB1062 1 .062 4 38,592 135

CUFB15125 1.5 .125 20 120,600 420

Copper Flat Strap Clamps

Tinned Copper Flat Braid Conductors

NOTES:

 :LGWKDQGWKLFNQHVVRQÀDWEUDLGLWHPVDUHQRPLQDOVL]HQRWH[DFW

• ther sizes of conductors are available. Please contact factory for more information.

Section 1.1.7 & 1.1.8

• Contact factory for reel sizesput ups.

1616

Section 1

Grounding Components

Part No. Size

(AWG)

Voltage

Rating

Approx.

lbs./M ft.

2WC 2 600 302

20WC 20 600 578

40WC 40 600 858

Black Insulated Welding Cable

NOTES:

• Rope stranded copper conductor, vinyl separator, insulated with oil and water resistant

  WKHUPRSODVWLFUXEEHUFRPSRXQG73(

• For connections for electrode holder and grounding clamp to arc welder, bus, welding

box or transformer.

• Also suitable for certain 600-volt applications such as battery leads and umper cables.

Section 1.1.9

• Contact factory for reel sizesput ups.

Section 1

Grounding Components

Section 1.2

Ground Electrodes & Accessories

Index

Description Page

1.2.1 Copper Clad Steel Ground Rods ...........................................................18

1.2.2 Tie Down Ground Rods .......................................................................19

1.2.3 Solid Copper Ground Rods ...................................................................19

1.2.4 Stainless Steel Ground Rods ................................................................20

1.2.5 Galvanized Steel Ground Rods .............................................................20

1.2.6 Sectional Ground Rods ........................................................................21

1.2.7 Ground Rod Couplers, Drivers, Drive Sleeves & Studs ............................22

1.2.8 Ground Rod Clamps ............................................................................24

1.2.9 Ground Receptacles & Brass Ball Studs ................................................26

1.2.10 Copper Ground Plates .........................................................................27

1.2.11 Enhanced Ground Rods & Kits .............................................................29

Enhanced Ground Rod Numbering System .......................................30

Copper ertical Enhanced Ground Rod Kits .......................................31

Copper Horizontal L-shaped Enhanced Ground Rod Kits .....................32

Stainless Steel ertical Enhanced Ground Rod Kits ............................33

Stainless Steel Horizontal L-shaped Enhanced Ground Rod Kits ..........34

Copper Sectional Enhanced Ground Rod Kits ....................................35

 8OWUD¿OO(DUWK*URXQG(QKDQFHPHQW0DWHULDO ....................................36

1.2.13 Irrigation Grounding Kits .....................................................................37

 0RELOH*URXQG6WDNH.LWV ....................................................................38

1.2.15 Ground Access Wells ...........................................................................40

1.2.16 Ground Access Well Covers .................................................................45

1818

Section 1

Grounding Components

Listed 467

Part No. Size Approx. Each

Wt. (lbs.)

Standard

Bundle

Approx. Wt.

lbs./Bundle

Mark

With

UPC Label

1208UPC 12" x 8 6 5 30 es es

1210 12" x 10 7 5 35 es No

588 58" x 8 7 5 35 es No

588RUS 58" x 8 7 5 35 es No

588UPC 58" x 8 7 5 35 es es

5810 58" x 10 9 5 45 es No

5810UPC 58" x 10 9 5 45 es es

348 34" x 8 11 5 55 es No

3410 34" x 10 13 5 65 es No

3412 34" x 12 15 5 75 es No

110 1" x 10 23 3 69 es No

Copper Clad Steel Ground Rods

• For more information refer to Ground Rod table on page 335.

TECHNICAL NOTES:

• NEC 2011 Article 250.53(G) (Summarized)

The electrode shall be installed so that 8 of length is in contact with the soil. It shall be driven to a

depth of not less than 8 except where rock bottom is encountered. In the case of bedrock, the

electrode shall be driven at an angle not to exceed 45 degrees from the vertical or shall be buried in a

trench that is at least 2-12 deep.

• UL 467 6.9.2.3 (Summarized)

A solid rod electrode of copper or other suitable non-ferrous metal, or a solid rod electrode of iron or

steel with a copper or other suitable non-ferrous metal or stainless steel acket, shall have a diameter

not less than 12" thick.

• UL 467 6.9.2.6 (Summarized)

The copper acket shall not be less than .010" thick at any point.

• RUS5XUDO8WLOLWLHV6HUYLFHJURXQGURGVKDYHDPLOFRSSHUSODWLQJWKLFNQHVV

Section 1.2.1

Section 1

Grounding Components

Listed 467

• Copper Clad Aircraft Tie Down Ground Rods are manufactured of high strength C1018

cold drawn steel with 0.010" thick copper plating.

• Threads are cold-rolled to provide superior strength.

 8VHSODVWLFPROG7'*5'0VROGVHSDUDWHO\GXULQJLQVWDOODWLRQ

 6HHSDJHIRUWRROIRUGULYLQJWLHGRZQJURXQGURGV7''5,9(5

Part No. Rod Size Thread Size Approx. Each

Wt. (lbs.)

Standard

Bundle

Approx. Wt.

lbs./Bundle

3410TD 34" x 10 ORQJ 14 5 70

348TD 34" x 8 ORQJ 11 5 55

588TD 58" x 8 ORQJ 7-12 5 37-12

586TD 58" x 6 ORQJ 6530

Part No. Approx. Each Wt. (lbs.)

7'*5'0 14

Part No. Size Approx. Each

Wt. (lbs.)

Standard

Bundle

Approx. Wt.

lbs./Bundle

Mark

588C 58" x 8 10 5 50 es

5810C 58" x 10 12 5 60 es

348C 34" x 8 15 5 75 es

3410C 34" x 10 18 5 90 es

110C 1" x 10 31 3 93 es

Tie Down Ground Rods

Tie Down Plastic Mold

Solid Copper Ground Rods

• All rods are full diameter.

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 $670%$670%

• For more information refer to Ground Rod table on page 335.

APPLICATION NOTES:

• Solid copper ground electrodes are used when better conductivity and corrosion

resistance is preferred.

• Due to softness of solid copper, care must be taken when driving electrode.

Section 1.2.2 & 1.2.3

2020

Section 1

Grounding Components

Listed 467

Part No. Size Approx. Each

Wt. (lbs.)

Standard

Bundle

Approx. Wt.

lbs./Bundle

With

UPC Label

588G 58" x 8 8 5 40 No

588GUPC 58" x 8 8 5 40 es

5810G 58" x 10 10 5 50 No

5810GUPC 58" x 10 10 5 50 es

348G 34" x 8 12 5 60 No

3410G 34" x 10 15 5 75 No

126G 12" x 6 4 5 20 No

126GUPC 12" x 6 4 5 20 es

128G 12" x 8 6 5 30 No

128GUPC 12" x 8 6 5 30 es

Part No. Size Approx. Each

Wt. (lbs.)

Standard

Bundle

Approx. Wt.

lbs./Bundle

Mark

1210SS3 12" x 10 7 5 35 es

588SS3 58" x 8 9 5 45 es

5810SS3 58" x 10 11 5 55 es

3410SS3 34" x 10 15 5 75 es

Stainless Steel Ground Rods

Galvanized Steel Ground Rods

• All rods are full diameter.

 0DGHIURP6ROLG6WDLQOHVV6WHHO

• For more information refer to Ground Rod table on page 335.

• All rods are full diameter.

• For more information refer to Ground Rod table on page 335.

TECHNICAL NOTES:

• UL 467 6.9.2.3 (Summarized)

A solid rod electrode of copper or other suitable non-ferrous metal, or a solid rod electrode of

iron or steel with a copper or other suitable non-ferrous metal or stainless steel acket, shall have

a diameter not less than 12" thick.

• UL 467 6.9.2.5 (Summarized)

The stainless steel acket mentioned in 9.2.3 shall not be less than .015 inches thick at any point.

• UL 467 6.9.2.8 (Summarized)

The stainless steel acket mentioned above on a stainless steel rod, shall be formed of an

austenitic stainless steel of the 18 chromium, 8 nickel type.

• Stainless steel ground rods are used in corrosive soil conditions.

NOTES:

 0DQXIDFWXUHGIURP]LQFFRDWHGKLJKVWUHQJWKVWHHO

 0HHWVUHTXLUHPHQWVRI1(0$*5

• Preferred electrode when primary concern is cathodic protection to structure.

• Non UL listed.

Section 1.2.4 & 1.2.5

Section 1

Grounding Components

Listed 467

Sectional Stainless Steel

Ground Rods Notes:

SS-3  Type 304 Stainless Steel -

Non-ferrous UL listed.

ther sizes available.

Contact factory for details.

Part No. Size Approx. Each

Wt. (lbs.)

Standard

Bundle

Approx. Wt.

lbs./Bundle

Mark

S582 58" x 2 2 5 10 No

S583 58" x 3 3 5 15 No

S585 58" x 5 5 5 25 No

S588 58" x 8 7 5 35 es

S5810 58" x 10 9 5 45 es

S348 34" x 8 11 5 55 es

S3410 34" x 10 13 5 65 es

S110 1" x 10 23 3 69 es

Part No. Size Approx. Each

Wt. (lbs.)

Standard

Bundle

Approx. Wt.

lbs./Bundle

Mark

S582C 58" x 2 3 5 15 No

S583C 58" x 3 4 5 20 No

S585C 58" x 5 6 5 30 No

S345C 34" x 5 9 5 45 No

S15C 1" x 5 16 3 48 No

Part No. Size Approx. Each

Wt. (lbs.)

Standard

Bundle

Approx. Wt.

lbs./Bundle

Mark

S585SS3 58" x 5 6 5 30 No

S588SS3 58" x 8 9 5 45 es

S5810SS3 58" x 10 11 5 55 es

S3410SS3 34" x 10 15 5 75 es

Sectional Ground Rods

Sectional Copper Clad Steel Ground Rods

Sectional Solid Copper Ground Rods

Sectional Stainless Steel Ground Rods

APPLICATION NOTES:

• Sectional ground rods are used to help reduce ground resistance in poor soils such as sand and gravel.

• Doubling ground rod length theoretically reduces resistance 40.

Section 1.2.6

• All rods are full diameter.

• For more information refer to Ground Rod table on page 335.

• All rods are full diameter.

 0DGHIURP6ROLG6WDLQOHVV6WHHO

2222

Section 1

Grounding Components

• Corrosion resistant silicon bronze

threaded ground rod coupler for

sectional ground rods.

• Also available in stainless steel.

Stainless steel couplers are not

UL Listed.

• Corrosion resistant bronze ground

rod compression coupler for use

on non-sectional copper clad

ground rods.

Listed 467

)RUGULYLQJWLHGRZQJURXQGURGV7'VHHSDJH

without deforming the eye loop.

 0DQXIDFWXUHGIURPWRROKDUGHQHGVKRFNUHVLVWDQWVWHHO

• 3-piece design allows operator to remove tool in case of a am.

• Driving hammer and 34" ground rod drive bit not included.

Part No. Ground

Rod Size Material Box

Qty.

Approx. Box

Wt. (lbs.)

GRC12 12" Bronze 5 2-12

GRC12SS 12" Stainless Steel 5 2-12

GRC58 58" Bronze 5 2-12

GRC58SS 58" Stainless Steel 5 2-12

GRC34 34" Bronze 5 2-12

GRC34SS 34" Stainless Steel 5 2-12

GRC1 1" Bronze 5 5

GRC1SS 1" Stainless Steel 5 5

Part No. Ground

Rod Size

Box

Qty.

Approx. Box

Wt. (lbs.)

GRCC58 58" 5 2-12

GRCC34 34" 5 2-12

Part No. Description Qty. Approx. Each

Wt. (lbs.)

34TDDRIER 34" Ground Rod Driver EA 11

Ground Rod Couplers

Tie Down Ground Rod Driver

Listed 467

Section 1.2.7

Section 1

Grounding Components

• Prevents "mushrooming" top of

ground rod while driving rod.

• High strength alloy driving stud

prevents damage to the coupler or

ground rod threads when driving

ground rods.

60*5'8*URXQGURGGULYHUZLWKVOLGHKDPPHU2QHHQGLV

threaded for use with threaded 58" ground rods and the other end

is for use with tapered 58" copper clad steel ground rods.

60*5'86+*5*URXQGURGGULYHUZLWKVOLGHKDPPHUFRQQHFWV

to ground rods with 58" threads on both ends.

- Used to install or remove threaded ground rods.

• Drives ground rods from ground level without the need for a ladder or sledge

hammer.

• 34" insert is interchangeable with driver body.

• Insert prevents driver from slipping off ground rod near ground level.

• Insert prevents "mushrooming" top of ground rod.

60*5'86+*5

60*5'8

Part No. Description Ground Rod

Size Qty. Approx. Each

Wt. (lbs.)

GRD58 Driver & 58" Insert 12" & 58" EA 23

GRD34I Replacement Insert 34" EA 6

Part No. Description Qty. Approx. Each

Wt. (lbs.)

60*5'8 58" Ground Rod Driver EA 16

60*5'86+*5 58" Ground Rod Driver EA 14

Part No. Ground Rod

Size Qty. Approx. Each

Wt. (lbs.)

GRDS58 58" EA 2

GRDS34 34" EA 3

Part No. Ground Rod

Size

Box

Qty.

Approx. Box

Wt. (lbs.)

GDS12 12" 5 2-12

GDS58 58" 5 2-12

GDS34 34" 5 2-12

GDS1 1" 3 3

Ground Rod Driver

Ground Rod Drivers

Drive Sleeves

Drive Studs

Section 1.2.7

• For Copper Clad Steel ground rods.

2424

Section 1

Grounding Components

• Bronze ground rod clamp features a stainless steel "U" bolt

for strength and corrosion resistance.

• Provides over 1-12" of contact between the ground

electrode and conductors.

 $FFRPPRGDWHVWZRKRUL]RQWDOFRQGXFWRUVWKUX0&0

$FFRPPRGDWHVRQHYHUWLFDOFRQGXFWRUXSWR0&0

• Fits all ground rods through 1" diameter. Ideal for connecting

down conductors to ground loop conductors. Listed 96

Listed 467

Part No. Ground Rod

Size

Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

305 Up thru 1" 0&0 53

Ground Rod Clamps

Part No. Ground Rod

Size

Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

302U

12" 6RO0&0

5558" 6RO0&0

34" 6RO0&0

Universal Ground Rod Clamp - Heavy Duty

APPLICATION NOTES:

• Ground Rod Clamps for lightning protection systems require 1-12" of surface contact between

conductor and ground rod.

Section 1.2.8

• Heavy duty bronze ground rod clamps.

• Provides over 1-12 inches of contact area with cables and

ground rod.

• Two stainless steel cap screws secure the cable to the ground

electrode for a positive electrical connection.

Listed 96

Section 1

Grounding Components

• Light duty ground rod clamp.

• Bronze cap screw secures the cable to the ground electrode.

• Commonly called acorn or tear drop clamp. Listed 467

• Light duty ground rod clamp for securing cable to ground rod.

• Eliminates the need to inventory assorted different-size clamps.

• Replaces a wide range of products made for economy, standard duty, heavy

duty and extra heavy duty applications.

 0DGHIURPFRUURVLRQUHVLVWDQWVLOLFRQEURQ]H

• Accommodates 38" to 34" ground rods and 10 Solid to 10 Stranded

conductor.

• Tested to 300 inch-pounds.

 UL and CSA listed for Direct Burial.

Part No. Ground Rod

Size

Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

Mark

300LD 12" 10 Sol. - 2 Str. 10 2 es

301LD 58" 10 Sol. - 2 Str. 10 2 es

302LD 34" 10 Sol. - 2 Str. 10 2 es

303LD 1" 8 Sol. - 4010 6 es

Part No. Ground Rod

Size

Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

Listed*

302UGRC

38" 10 - 10 Sol. 10 2 No

12" 10 - 10 Sol. 10 2 es

58" 10 - 10 Sol. 10 2 es

34" 10 - 8 Sol. 10 2 es

Ground Rod Clamps

Universal Ground Rod Clamp - Light Duty

Listed 467

APPLICATION NOTES:

• Ground Rod Clamps for lightning protection systems require 1-12" of surface contact between

conductor and ground rod.

 /LJKWGXW\VHULHV/'/'/'8*5&DFFHSWDEOHIRUHOHFWULFDOJURXQGLQJEXWQRW

lightning protection.

Section 1.2.8

2626

Section 1

Grounding Components

• 350 Series heavy duty bronze

ÀRRUUHFHSWDFOHIHDWXUHVD

ÀXVKPRXQWFRYHUDWWDFKHGWR

the main body via a stainless

steel ball chain.

• Brass ball stud located inside

the receptacle provides

the termination point for

ground clamps.

• Brass ball stud is removable.

Uses 12" stud BBSTUD12.

• Receptacle top is 3" in

diameter, height is 3-12" tall.

• Similar to 350 Series except

features a bronze dual

cable connector.

• Accepts all conductors up

to 40.

• Brass ball stud is removable.

Uses 12" stud BBSTUD12.

• Receptacle top is 3" in

diameter, height is 3-12" tall.

• Used as replacement studs

for ground receptacles.

• Can also be mounted on

ground bars.

• Brass Ball Stud 34" in

diameter, 1-12" total

length.

• Ground receptacle designed to be exothermically connected

to a ground rod. See page 320 for mold styles.

• Brass ball stud is removable. Uses 12" stud BBSTUD12.

Part No. Ground Rod

Size

Conductor

Type Qty. Approx. Each

Wt. (lbs.)

350-4SS 12" Set Screw EA 2

350-5SS 58" Set Screw EA 2

350-6SS 34" Set Screw EA 2

350-4T 12" Threaded EA 2

350-5T 58" Threaded EA 2

350-6T 34" Threaded EA 2

Part No. Ground Rod

Size

Conductor

Type Qty. Approx. Each

Wt. (lbs.)

351-4SS 12" Set Screw EA 2

351-5SS 58" Set Screw EA 2

351-6SS 34" Set Screw EA 2

351-4T 12" Threaded EA 2

351-5T 58" Threaded EA 2

351-6T 34" Threaded EA 2

Part No. Qty. Approx. Each

Wt. (lbs.)

SGR EA 1-14

Part No. Thread

Size Qty. Approx. Each

Wt. (lbs.)

BBSTUD14 14" EA 12

BBSTUD38 38" EA 12

BBSTUD12 12" EA 12

Ground Receptacles

Brass Ball Studs

APPLICATION NOTES:

• Ground Receptacles are used when temporary grounds must be established.

• Used for grounding aircrafts during refueling.

• 351 Series accept ground loop conductors important when establishing an equipotential ground plane.

Section 1.2.9

Section 1

Grounding Components

Other sizes and thicknesses are available.

Please contact factory for more information.

• Copper Ground Plate features two dual cable connectors

for a secure electrical connection.

Listed 96

Part No. Ground Plate

Size

Thickness

(Inches)

Approx. Each

Wt. (lbs.)

335 18" x 18" .032 6

336 24" x 24" .032 9

• Same as above except only has a single cable connector.

Listed 96

Part No. Ground Plate

Size

Thickness

(Inches)

Approx. Each

Wt. (lbs.)

335-1 18" x 18" .032 5

336-1 24" x 24" .032 8

 &RSSHU*URXQG3ODWHIHDWXUHVDQRUGHSHQGLQJRQWKHVL]H

RIWKHSODWHFRSSHUFRQGXFWRUH[RWKHUPLFDOO\ZHOGHGWRWKHSODWH

• Thickness is .032 inches.

Part No. Ground Plate

Size

Conductor

(AWG)

Approx. Each

Wt. (lbs.)

GP18182T 18" x 18" 2T 4

GP181840 18" x 18" 404-12

GP24242T 24" x 24" 2T 6-12

GP242440 24" x 24" 407

Copper Ground Plates

Section 1.2.10

TECHNICAL NOTES:

• NEC 2011 Article 250.52(A)(7) (Summarized)

Each plate electrode shall expose not less than 0.186 m2IW2RIVXUIDFHWRH[WHULRUVRLO(OHFWURGHV 

  RIQRQIHUURXVPHWDOVKDOOEHDWOHDVWPPLQLQWKLFNQHVV

• NEC 2011 Article 250.53 (A)

Rod, Pipe, and Plate Electrodes. Where practicable, rod, pipe and plate electrodes shall be embedded

below permanent moisture level. Rod, pipe and plate electrodes shall be free from nonconductive

coatings such as paint or enamel.

APPLICATION NOTES:

• Copper Ground Plates are used in areas having little or no top soil.

• Can also be used to enhance ground grid systems.

 &DQEHXVHGLQFRQMXQFWLRQZLWKHDUWKHQKDQFHPHQWPDWHULDOVXFKDV8OWUD¿OO

2828

Section 1

Grounding Components

• 14" thick bare copper ground plate.

• Field connection required.

 0HHWVJURXQGLQJUHTXLUHPHQWVRIWKH1DWLRQDO(OHFWULFDO&RGH

• 14" x 24" x 24" ground plate with zig-zag sheared edges provides 66

more edge surface area than conventional ground plates.

• 5 long 40-7 strand tail exothermically welded to center of plate.

 0HHWVJURXQGLQJUHTXLUHPHQWVRIWKH1DWLRQDO(OHFWULFDO&RGH

• Thickness is .25 inches. Listed 96

Other sizes and thicknesses are available.

Please contact factory for more information.

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RIWKHSODWHFRSSHUFRQGXFWRUH[RWKHUPLFDOO\ZHOGHGWRWKHSODWH

 0HHWVJURXQGLQJUHTXLUHPHQWVRIWKH1DWLRQDO(OHFWULFDO&RGH

• Thickness is .062 inches.

Part No. Ground Plate

Size

Conductor

(AWG)

Approx. Each

Wt. (lbs.)

GP06212122T 12" x 12" 2T 3-12

GP062121240 12" x 12" 403-12

GP06212242T 12" x 24" 2T 6-12

GP062122440 12" x 24" 407

Part No. Ground Plate

Size

Thickness

(Inches)

Approx. Each

Wt. (lbs.)

GP141818 18" x 18" .25 27

GP142424N 24" x 24" .25 47

Part No. Ground Plate

Size

Conductor

(AWG)

Approx. Each

Wt. (lbs.)

GP142424DP 24" x 24" 40 52-12

NEC Compliant Copper Ground Plates

TECHNICAL NOTES:

• NEC 2011 Article 250.52(A)(7) (Summarized)

Each plate electrode shall expose not less than 0.186 m2IW2RIVXUIDFHWRH[WHULRUVRLO(OHFWURGHV 

  RIQRQIHUURXVPHWDOVKDOOEHDWOHDVWPPLQLQWKLFNQHVV

• NEC 2011 Article 250.53 (A)

Rod, Pipe, and Plate Electrodes. Where practicable, rod, pipe and plate electrodes shall be embedded

below permanent moisture level. Rod, pipe and plate electrodes shall be free from nonconductive

coatings such as paint or enamel.

APPLICATION NOTES:

• Copper Ground Plates are used in areas having little or no top soil.

• Can also be used to enhance ground grid systems.

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Section 1.2.10

Section 1

Grounding Components

Enhanced Ground Rods

What is an Enhanced Ground Rod

Simply put, an Enhanced Ground Rod is a

conductive hollow tube ground rod, usually

manufactured from 300 stainless steel or

copper. They contain special hygroscopic,

electrolytic salts. These salts form a saline

solution by absorbing moisture out of the

atmosphere. This saline solution leaches out

of the bottom of the rod, which gradually

lowers resistivity of the surrounding soil,

forming "electrolytic roots" over time.

The salt mixture is critical. Harger utilizes a

VSHFLDOFRPELQDWLRQRI0DJQHVLXP6XOIDWH

and Calcium Chloride. Calcium Chloride is

an active salt, which continually draws

moisture out of the air and forms the

VROXWLRQ0DQ\RWKHUSURYLGHUVRIWKLVW\SH

of electrode utilize salts such as sodium

chloride, some even use common water

softener pellets. These salts do not draw

moisture out of the air, they must be

activated by adding water. This may lower

resistivity initially, however, unless water

is continually added, the salts dry out over

time and resistivity of the electrode goes

back up. 7RLQFUHDVHWKHHI¿FDF\RIWKH(QKDQFHG*URXQG

Rod, a very low resistance ground enhancement

material is placed around the rod. Harger proudly

XVHV8OWUD¿OODQXOWUDORZUHVLVWDQFHFDUERQ

based material.

Harger exothermically attaches a conductor of

your choice to the enhanced ground rod. This

conductor is called the tail. The tail direction is

very important. Harger provides a design which

allows the current, either lightning or electrical

fault, to maintain a downward sloping path to

JURXQG0RVWPDQXIDFWXUHUVXWLOL]HDGHVLJQ

which forces lightning to go uphill before

reaching the ground rod. Some manufactures

FODLPDVXSHULRU³[´GHVLJQ$OWKRXJKDW¿UVWWKLV

sounds good, it causes the contractor to make

twice as many connections, thus increasing the

cost of installation.

6" DIA. MIN.

+DUJHURIIHUVWZREDVLFVW\OHVYHUWLFDODQGKRUL]RQWDO/VKDSHG:HDOVRRIIHUDYDULHW\RIOHQJWKV

VHFWLRQDOVDQGGLIIHUHQWNLWVWRPHHW\RXUVSHFL¿FUHTXLUHPHQWV

Vertical

Horizontal

Section 1.2.11

3030

Section 1

Grounding Components

7KH(QKDQFHG*URXQG5RG1XPEHULQJ6\VWHPDOORZV\RXWRFXVWRPL]HWKHSURGXFWWRPHHW\RXUVSHFL¿F

QHHGV,QWKHDERYHH[DPSOHWKHSURGXFWVSHFL¿HGLVDVWDLQOHVVVWHHOORQJ/VKDSHGJURXQGURGWKDW

LQFOXGHVDQLQVSHFWLRQZHOODQGSRXQGEDJVRI8OWUD¿OOZLWKDVROLGWLQQHGWDLOH[RWKHUPLFDOO\

welded to the rod. The part number is EGRSS10LWG2T.

ertical

Horizontal "L"

Enhanced

Ground

Rod

Length

IW Style

ertical - Leave Blank

Horizontal - Add L

Inspection Well

Include in Kit - Add W

None Required - Leave Blank

8OWUD¿OO

Ground

0DWHULDO

Include in Kit - Add G

None Required - Leave Blank

Conductor

Type

To specify type

and wire code

EGR SS 10 L W G 2T

0DWHULDO

Copper - Leave Blank

Stainless Steel - Add SS

Enhanced Ground Rod Numbering System

Listed 467

TECHNICAL NOTES:

• UL 467 6.9.3.1 (Summarized)

A hollow-tube, chemically-charged-rod electrode shall

   D%HFRQVWUXFWHGRIFRSSHURUDQHTXLYDOHQWPDWHULDOUHVLVWDQWWRWKHFRUURVLYHHIIHFWVRIPRLVWVRLO

   E+DYHDQLQWHUQDOGLDPHWHUQRWOHVVWKDQLQFKHVDQGDZDOOWKLFNQHVVQRWOHVVWKDQLQFKDQG

   F,IWKHPHDQVRILQVWDOODWLRQLVQRWREYLRXVEHDFFRPSDQLHGE\DGHTXDWHLQVWDOODWLRQLQVWUXFWLRQV

• UL 467 6.9.3.2 (Summarized)

The chemical charge within the rod electrode described in 9.3.1 shall be a substance that does not

cause the electrode to corrode at a faster rate than an electrode constructed of 34 inch trade size

rigid ferrous metal conduit.

• UL 467 6.9.3.3 (Summarized)

With reference to 9.3.2, a chemical charge of 60 percent sodium chloride and 40 percent calcium

chloride may be used if the total weight of the charge is less than 11 pounds.

Section 1.2.11

Section 1

Grounding Components

• ther sizes and conductor types available. Contact the factory for details.

 5 enhanced ground rods are not UL listed.

Part No. Length Inspection

Well

Ultra¿ll

50# Bag

Tail (Conductor)

Type (AWG)

Approx. Shipping

Wt. (lbs.)

EGR5WG40 5 es 1 5 - 40 Stranded 80

EGR8WG2T 8 es 2 5 - 2 Solid Tinned 135

EGR8WG208 es 2 5 - 20 Stranded 140

EGR8WG408 es 2 5 - 40 Stranded 145

EGR10WG2T 10 es 2 5 - 2 Solid Tinned 185

EGR10WG20 10 es 2 5 - 20 Stranded 190

EGR10WG40 10 es 2 5 - 40 Stranded 195

EGR20WG2T 20 es 4 5 - 2 Solid Tinned 320

EGR20WG20 20 es 4 5 - 20 Stranded 325

EGR20WG40 20 es 4 5 - 40 Stranded 330

Copper Vertical Enhanced Ground Rod Kits

Listed 467

APPLICATION NOTES:

• Enhanced grounds are used in high resistivity soil conditions and when low resistance ground

electrode systems are critical.

• Conductor is welded 18" down from the top.

• utside diameter of copper tube is 2-18".

Section 1.2.11

3232

Section 1

Grounding Components

Listed 467

• ther sizes and conductor types available. Contact the factory for details.

 Nominal dimensions.

26"

Part No. Dims

H* x L*

Inspection

Well

Ultra¿ll

50# Bag

Tail (Conductor)

Type (AWG)

Approx. Shipping

Wt. (lbs.)

EGR8LWG2T 2 x 8 es 2 5 - 2 Solid Tinned 150

EGR8LWG202 x 8 es 2 5 - 20 Stranded 155

EGR8LWG402 x 8 es 2 5 - 40 Stranded 160

EGR10LWG2T 2 x 10 es 2 5 - 2 Solid Tinned 205

EGR10LWG202 x 10 es 2 5 - 20 Stranded 210

EGR10LWG402 x 10 es 2 5 - 40 Stranded 215

EGR20LWG2T 2 x 20 es 4 5 - 2 Solid Tinned 340

EGR20LWG202 x 20 es 4 5 - 20 Stranded 345

EGR20LWG402 x 20 es 4 5 - 40 S t r a n d e d 3 5 0

Copper Horizontal L-shaped Enhanced Ground Rod Kits

APPLICATION NOTES:

• Enhanced grounds are used in high resistivity soil conditions and when low resistance ground

electrode systems are critical.

• L-shaped enhanced ground rods are used when proper depth cannot be achieved due to physical

conditions such as bedrock.

• Conductor is welded 11" down from the top.

• utside diameter of copper tube is 2-18".

Section 1.2.11

Section 1

Grounding Components

 0DQXIDFWXUHGIURPFRUURVLRQUHVLVWDQWVHULHVVWDLQOHVVVWHHO

• ther sizes and conductor types available. Contact the factory for details.

 5 enhanced ground rods are not UL listed.

Part No. Length Inspection

Well

Ultra¿ll

50# Bag

Tail (Conductor)

Type (AWG)

Approx. Shipping

Wt. (lbs.)

EGRSS5WG40 5 es 1 5 - 40 Stranded 80

EGRSS8WG2T 8 es 2 5 - 2 Solid Tinned 135

EGRSS8WG208 es 2 5 - 20 Stranded 140

EGRSS8WG408 es 2 5 - 40 Stranded 145

EGRSS10WG2T 10 es 2 5 - 2 Solid Tinned 185

EGRSS10WG20 10 es 2 5 - 20 Stranded 190

EGRSS10WG40 10 es 2 5 - 40 Stranded 195

EGRSS20WG2T 20 es 4 5 - 2 Solid Tinned 320

EGRSS20WG20 20 es 4 5 - 20 Stranded 325

EGRSS20WG40 20 es 4 5 - 40 Stranded 330

Stainless Steel Vertical Enhanced Ground Rod Kits

Listed 467

APPLICATION NOTES:

• Enhanced grounds are used in high resistivity soil conditions and when low resistance ground

electrode systems are critical.

• Excellent for corrosive soils or cathodic protection applications.

• Conductor is welded 18" down from the top.

• utside diameter of stainless steel tube is 2-38".

Section 1.2.11

3434

Section 1

Grounding Components

Listed 467

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• ther sizes and conductor types available. Contact the factory for details.

 Nominal Dimensions

26"

Part No. Dims.

H* x L*

Inspection

Well

Ultra¿ll

50# Bag

Tail (Conductor)

Type (AWG)

Approx. Shipping

Wt. (lbs.)

EGRSS8LWG2T 2 x 8 es 2 5 - 2 Solid Tinned 150

EGRSS8LWG202 x 8 es 2 5 - 20 Stranded 155

EGRSS8LWG402 x 8 es 2 5 - 40 Stranded 160

EGRSS10LWG2T 2 x 10 es 2 5 - 2 Solid Tinned 205

EGRSS10LWG202 x 10 es 2 5 - 20 Stranded 210

EGRSS10LWG402 x 10 es 2 5 - 40 Stranded 215

EGRSS20LWG2T 2 x 20 es 4 5 - 2 Solid Tinned 340

EGRSS20LWG202 x 20 es 4 5 - 20 Stranded 345

EGRSS20LWG402 x 20 es 4 5 - 40 Stranded 350

Stainless Steel Horizontal L-shaped

Enhanced Ground Rod Kits

APPLICATION NOTES:

• Enhanced grounds are used in high resistivity soil conditions and when low resistance ground

electrode systems are critical.

• L-shaped enhanced ground rods are used when proper depth cannot be achieved due to physical

conditions such as bedrock.

• Excellent for corrosive soils or cathodic protection applications.

• Conductor is welded 11" down from the top.

• utside diameter of stainless steel tube is 2-38".

Section 1.2.11

Section 1

Grounding Components

Listed 467

• ther size conductors available. Contact the factory for details.

Part No. Overall

Length

Section

Length

Inspection

Well

Ultra¿ll

50# Bag

Tail (Conductor)

Type (AWG)

Approx. Shipping

Wt. (lbs.)

SEGR10WG2T 10 5 es 2 5 - 2 Solid Tinned 185

SEGR10WG20 10 5 es 2 5 - 20 Stranded 190

SEGR10WG40 10 5 es 2 5 - 40 Stranded 195

SEGR20WG2T 20 10 es 4 5 - 2 Solid Tinned 320

SEGR20WG20 20 10 es 4 5 - 20 Stranded 325

SEGR20WG40 20 10 es 4 5 - 40 Stranded 330

SEGR30WG2T 30 15 es 6 5 - 2 Solid Tinned 450

SEGR30WG20 30 15 es 6 5 - 20 Stranded 455

SEGR30WG40 30 15 es 6 5 - 40 Stranded 460

SEGR40WG2T 40 20 es 8 5 - 2 Solid Tinned 585

SEGR40WG20 40 20 es 8 5 - 20 Stranded 590

SEGR40WG40 40 20 es 8 5 - 40 Stranded 595

Copper Sectional Enhanced Ground Rod Kits

APPLICATION NOTES:

• Used where there are vertical height restrictions or when lengths greater than 20 are desired.

• Conductor is welded 18" down from the top.

• utside diameter of copper tube is 2-18".

Section 1.2.11

3636

Section 1

Grounding Components

Vertical Applications:

Auger hole to required depth.

Insert electrode in center of hole.

3RXU8OWUD¿OOWRSURSHUGHSWK7KH

chart located to the right will help

GHWHUPLQHKRZPXFK8OWUD¿OOZLOO

be required.

Horizontal Applications:

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bottom of trench. Place the

ground electrode into trench.

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electrode to the desired depth.

For example, placing a 58" x 10 ground rod in

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[ SRXQGV

For example, using 2" of material in a 6" wide

by 10 long trench would require 35 pounds of

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Liquid Mixing Instructions:

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following formula

6 parts water

1 part bentonite

 SDUW8OWUD¿OO

Installation Instructions

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GUDPDWLFDOO\ORZHUVJURXQGV\VWHPUHVLVWDQFHLQGLI¿FXOWVRLOVLWXDWLRQV

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dry conditions, can cause shrinkage around the ground electrode, thus

rendering it ineffective.

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around enhanced ground rods and ground grid systems.

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to installation.

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polypropylene bags.

Pounds of Ultra¿ll Required Per Foot

Hole Size 58" Ground Rod 2" EGR

4" 3.5 2.7

6" 8.1 7.3

8" 14.5 13.6

10" 22.6 21.8

12" 32.6 31.8

Pounds of Ultra¿ll Required Per Foot

Trench

Width

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1" 2" 3" 4"

4" 1.2 2.3 3.5 4.6

6" 1.7 3.5 5.2 6.9

8" 2.3 4.6 6.9 9.3

10" 2.5 5.8 8.7 11.6

12" 3.5 6.9 10.4 13.9

Part No. Approx. Wt.

ULTRAFILL25 25 lbs.

ULTRAFILL 50 lbs.

Ultra¿ll - Earth (Ground) Enhancement Material

Section 1.2.12

Section 1

Grounding Components

• For grounding and lightning protection of golf course

irrigation systems.

• Kit includes:

 [JURXQGURG

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 )OLQWLJQLWHU

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 FRSSHUSODWHZLWKDWDLORI$:*ZLUH

• For grounding and lightning protection of golf course

irrigation systems.

• Used when connecting two kits to single irrigation

controller.

• Kit includes:

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material

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G21 Connection

G31 Connection

Part No. Approx. Wt.

IRRGRDKIT1 117 lbs.

Part No. Approx. Wt.

IRRGRDKIT2 227 lbs.

Irrigation Grounding Kits

Section 1.2.13

3838

Section 1

Grounding Components

• Consists of three 58" x 2 copper clad sectional ground rods,

thus achieving an overall depth of 6.

• Also contains three 58" ground rod couplers, one 58" drive

stud, one u-bolt ground rod clamp and one 58" eyelet.

• Consists of three 58" x 3 copper clad sectional ground rods,

thus achieving an overall depth of 9.

• Also contains three 58" ground rod couplers, one 58" drive

stud, one u-bolt ground rod clamp and one 58" eyelet.

6 FT.

N.

9 FT.

N.

Part No. Approx. Each Wt. (lbs.)

02%*5'67. 14

Part No. Approx. Each Wt. (lbs.)

02%*5'67. 20

Mobile Ground Stake Kits

APPLICATION NOTES:

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provide an equipotential ground plane. Eyelet provides for easy means of removal.

Section 1.2.14

Section 1

Grounding Components

• NSN 5975-01-497-0438

• Consists of three 58" x 2 copper clad sectional ground rods,

thus achieving an overall depth of 6.

• Also contains three 58" ground rod couplers, one 58" drive

stud and one u-bolt ground rod clamp.

• Bottom rod has tappered end to facilitate driving.

• NSN 5975-01-497-1496

• Consists of three 58" x 3 copper clad sectional ground rods,

thus achieving an overall depth of 9.

• Also contains three 58" ground rod couplers, one 58" drive

stud and one u-bolt ground rod clamp.

• Bottom rod has tappered end to facilitate driving. 9 FT.

N.

Part No. Approx. Each Wt. (lbs.)

582GTEKIT 13-14

Part No. Approx. Each Wt. (lbs.)

583GTEKIT 19-14

Mobile Ground Stake Kits

APPLICATION NOTES:

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  &2:V&HOOVLWH2Q:KHHOVHWF8VXDOO\DJURXQGORRSLVLQVWDOOHGDURXQGWKHYHKLFOHWRKHOS

provide an equipotential ground plane. Eyelet provides for easy means of removal.

Section 1.2.14

4040

Section 1

Grounding Components

• Lid & Grade Ring manufactured from 20,000 PSI high density

polymer concrete.

• Body manufactured from sheet molding compound for

exceptional toughness and reduced weight.

• Comes with 20,000 rated covers.

• Suitable for installation and use through a temperature range

of -40C to 90C.

• Gray color.

 GAW121224HD is a two piece stackable, each 12" high.

Light Weight Polymer Concrete

GAW132418HD

GAW121212HD GAW121218HD GAW121224HD

Part No. Dimensions Approx. Each Wt. (lbs.)

GAW121212HD 12" x 12" x 12" deep 52

GAW121218HD 12" x 12" x 18" deep 57

GAW121224HD 12" x 12" x 24" deep 67

GAW132418HD 13" x 24" x 18" deep 97-12

Ground Access Wells

ASTM C-857 Speci¿cations

Cover Type Cover Ratings Live Load 30% Safety Test Load Test Area

Heavy Duty 7RQ*9: 8,000 10,400 22,568 10" x 10"

20,000 boxes and covers may be placed in locations that may see occasional non-deliberate heavy vehicles.

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• GW  Gross ehicle Weight

Section 1.2.15

Section 1

Grounding Components

• Available in 8", 10", 12" and 18" diameters.

• Diameter is measured on inside diameter of access well bottom.

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• Available in 8", 10" and 12" diameters.

• Diameter is measured on inside diameter of access well bottom.

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Bell

Pipe

Bell

Pipe

Part No. Nominal

Size Length Bell I.D.

Minimum

Pipe I.D.

(Approx.) Cover Type Approx. Each

Wt. (lbs.)

358T 8" 24" 10-12" 8" Cast Iron Grated 57

360T 10" 24" 12-34" 10" Cast Iron Grated 83

362T 12" 24" 15-18" 12" Cast Iron Grated 140

368T 18" 24" 22-14" 18" Cast Iron Grated 222

Part No. Nominal

Size Length Bell I.D.

Minimum

Pipe I.D.

(Approx.) Cover Type Approx. Each

Wt. (lbs.)

358TC 8" 24" 10-12" 8" Concrete 70

360TC 10" 24" 12-34" 10" Concrete 97

362TC 12" 24" 15-18" 12" Concrete 151

Ground Access Wells

Tile Well with Grated Cover

Tile Well with Concrete Cover

Section 1.2.15

APPLICATION NOTES:

• Provides ready access to ground electrode for testing and inspection purposes.

• To prevent displacement by frost, the access well must be longer than the frost line is deep.

4242

Section 1

Grounding Components

• Available in 10", 12" and 18" diameters.

• Schedule 40 PC wells feature a belled hub.

• Flat steel covers are 316" thick commercial grade steel with a zincultraseal coating.

• ther lids available. See page 45.

Ground Access Wells

PVC Belled Hub Wells with Cover

360PBG 360PBS 360PBSTP

Part No. Diameter Length Cover Type Approx. Each Wt. (lbs.)

360PBG 10" 24" Cast Iron Grated 20

360PBS 10" 24" Flat Steel 19

360PBSTP 10" 24" Tamper Resistant 27

362PBG 12" 24" Cast Iron Grated 28

362PBS 12" 24" Flat Steel 26

362PBSTP 12" 24" Tamper Resistant 28

368PBG 18" 24" Cast Iron Grated 71

368PBS 18" 24" Flat Steel 58

368PBSTP 18" 24" Tamper Resistant 58

APPLICATION NOTES:

• Provides ready access to ground electrode for testing and inspection purposes.

• To prevent displacement by frost, the access well must be longer than the frost line is deep.

Section 1.2.15

Section 1

Grounding Components

• Schedule 40 PC well.

• Steel covers are 316" thick commercial grade steel with a zincultraseal coating.

• Plastic covers are manufactured from High Density Polyethylene.

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cover with locking bolt.

• Static vertical load rating  350 PSF.

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Part No. Diameter Length Cover Type Approx. Each Wt. (lbs.)

GAW910 9" 10-14" HDPE 4-12

Ground Access Wells

PVC Well with Cover

HDPE Well with Cover

• Schedule 40 PC well.

• Steel covers are 316" thick commercial grade steel with a zincultraseal coating.

• Plastic covers are manufactured from High Density Polyethylene.

• Four 27" slots allow for ground electrode connections to be made before

installation of test well.

PVC Slotted Well with Cover

Part No. Diameter Length Cover Type Approx. Each Wt. (lbs.)

358PP 8" 24" Plastic 12

358PS 8" 24" Flat Steel 14

360PP 10" 24" Plastic 15

360PS 10" 24" Flat Steel 19

362PS 12" 24" Flat Steel 22

Part No. Diameter Length Cover Type Approx. Each Wt. (lbs.)

358P42 8" 42" Flat Steel 19

358PP42 8" 42" Plastic 17

360P42 10" 42" Flat Steel 30

360PP42 10" 42" Plastic 26

APPLICATION NOTES:

• Provides ready access to ground electrode for testing and inspection purposes.

• To prevent displacement by frost, the access well must be longer than the frost line is deep.

Section 1.2.15

4444

Section 1

Grounding Components

• 10" diameter Schedule 80 PC well.

• Available in 36" and 42" lengths.

• Four 27" slots allow for ground electrode connections to be made before

installation of test well.

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 )RUXVHLQWUDI¿FDUHDV

• 12" diameter Schedule 80 PC well.

• Available in 12", 24" and 30" lengths.

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 )RUXVHLQWUDI¿FDUHDV

Part No. Diameter Length Cover Type Approx. Each Wt. (lbs.)

360P36CILS80 10" 36" Cast Iron 61

360P36CILS80TP 10" 36" Tamper Resistant 61

360P42CILS80 10" 42" Cast Iron 67

360P42CILS80TP 10" 42" Tamper Resistant 67

Part No. Diameter Length Cover Type Approx. Each Wt. (lbs.)

362PS12CILS80 12" 12" Cast Iron 42

362PS24CILS80 12" 24" Cast Iron 61

362PS30CILS80 12" 30" Cast Iron 68

Ground Access Wells

Access Well with 10" Cast Iron Cover

Access Well with 12" Cast Iron Cover

APPLICATION NOTES:

• Provides ready access to ground electrode for testing and inspection purposes.

• To prevent displacement by frost, the access well must be longer than the frost line is deep.

Section 1.2.15

Section 1

Grounding Components

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Top iew of CoverInverted iew of Cover

Part No. Diameter Fits Test Well Approx. Each

Wt. (lbs.)

10PBG 10-14" 358T & 360PBG 7

12PBG 12-12" 360T & 362PBG 10

12TG 14-34" 362T 18

18PBG 18-38" 368PBG 29

18TG 22" 368T 36

Part No. Diameter Fits Test Well Approx. Each

Wt. (lbs.)

8PS 8-58" 358PS & 358P42 3

10PS 10-58" 360PS & 360P42 5

10PBS 11-14" 360PBS 6

12PBS 13-14" 362PBS 7

12PS 12-34" 362PS 8

18PBS 19-78" 368PBS 16

Part No. Diameter Fits Test Well Approx. Each

Wt. (lbs.)

6PP 6-58" 356PP 1

8PP 8-58" 358PP & 358PP42 1

10PP 10-34" 360PP & 360PP42 2

Part No. Diameter Fits Test Well Approx. Each

Wt. (lbs.)

8CC 10-78" x 2" 358TC 16

10CC 12-12" x 2" 360TC 24

12CC 14-34" x 2-34" 362TC 29

Ground Access Well Covers

Cast Iron Grated Covers

Flat Steel Covers

Plastic Covers

Concrete Covers

 0DQXIDFWXUHGIURPFRPPHUFLDOJUDGHVWHHOZLWK

a zincultraseal coating.

Section 1.2.16

4646

Section 1

Grounding Components

Notes

Section 1

Grounding Components

Section 1.3

Ground Bars & Accessories

Index

Description Page

1.3.1 Harger Ground Bar Numbering System .................................................48

1.3.2 Ground Bar Styles ...............................................................................49

1.3.3 Ground Bar Hole Patterns ....................................................................51

1.3.4 Custom Ground Bars Design Sheet ......................................................53

1.3.5 GBI Ground Bars & Kits .......................................................................54

1.3.6 GBIT Ground Bars ..............................................................................58

1.3.7 GBIA Ground Bars ..............................................................................59

1.3.8 GBIP Ground Bars ..............................................................................60

1.3.9 Plexiglass Covers ...............................................................................60

1.3.10 BGB Ground Bars ................................................................................61

1.3.11 TIA-607 Style Telecommunications Ground Bars & Kits ..........................62

1.3.12 Telecommunications Equipment Rack Grounding Busbars & Kits .............66

1.3.13 Telco Ground Bars ..............................................................................69

1.3.14 FAA Style Ground Bars & Plexiglass Covers ...........................................71

1.3.15 Standoff Insulators & Thread Forming Screw ........................................73

 0RXQWLQJ%UDFNHWV ..............................................................................74

 8QLYHUVDO%XVEDU0RXQWLQJ.LW .............................................................75

1.3.18 Stainless Steel Angle Adapters .............................................................76

1.3.19 "Do Not Disconnect" Tag .....................................................................76

1.3.20 Network Building Ground Tag ..............................................................76

 ,QWHUV\VWHP%RQGLQJ&RQQHFWLRQ,%7' ..............................................77

4848

Section 1

Grounding Components

1. Style: GB - Plain ground bar.

GBA - Ground bar with stainless steel angle adapters.

GBI - Ground bar with wall mounting brackets and insulators.

HDGBI - Ground bar with heavy duty wall mounting brackets and insulators.

GBIT - Ground bar with wall mounting brackets, insulators and a 25 exothermically welded tail.

GBT - Ground bar with tail only.

GBS - Ground bar with standoff insulators only.

GBB - Ground bar with brackets only.

BGB - Bent ground bar.

GBIP - Ground bar with insulators, wall mounting brackets and plexiglass cover.

GBIA - Ground bar with insulators and stainless steel angle adapters.

GBU - Ground bar with insulators, wall mounting brackets and zinc plated malleable

beam clamps.

2. Size: Thickness, width, length in inches.

3. Hole Pattern: See Pages 51-52 to specify hole pattern.

4. Tail:6SHFLI\$PHULFDQ:LUH*DXJH$:*VL]HDQGVWUDQGLQJUHTXLUHGOHQJWKLVVWDQGDUGXQOHVV

otherwise requested.

5. T:3UH¿[GHVLJQDWHVHOHFWURWLQSODWHGJURXQGEDU

Simply follow the steps outlined below to specify the style and size of the ground bar you need. The following

example is a ground bar with wall mounting brackets, insulators, and an exothermically welded tail. The ground

bar is tin plated 14" thick, 4" wide and 12" long. It has a hole pattern "" with a No. 2 AWG solid tinned tail.

Listed 467

Harger Ground Bar Numbering System

T GBIT 14 4 12  2T

Style

Thickness

LQFKHV Width

LQFKHV

Hole

Pattern

Length

LQFKHV

Tail

Tin-Plated

Section 1.3.1

Section 1

Grounding Components

GURXQG%DUZLWK:DOO0RXQWLQJBrackets

and Insulators

Heavy Duty Ground Bar with Heavy Duty

:DOO0RXQWLQJBrackets and Insulators

GURXQG%DUZLWK:DOO0RXQWLQJBrackets, Insulators and

a 25 Exothermically Welded Tail

Ground Bar with a 25 Exothermically Welded Tail

Plain Ground Bar

Ground Bar with Stainless Steel Angle Adapters

GB Series

GBA Series

GBI Series

GBIT Series

HDGBI Series

GBT Series

Ground Bar Styles

Section 1.3.2

Listed 467 Listed 467

5050

Section 1

Grounding Components

Ground Bar with Standoff Insulators nly

Ground Bar with Brackets nly

Bent Ground Bar

Ground Bar with IQVXODWRUV:DOO0RXQWLQJ%UDFNHWV

and Plexiglass Cover

Ground Bar with Insulators and

Stainless Steel Angle Adapters

GBS Series

GBB Series GBIA Series

GBIP Series

BGB Series GBU Series

Ground Bar Universal

with Insulators, Brackets and

=LQF3ODWHG0DOOHDEOH%HDP&ODPS

Ground Bar Styles

Section 1.3.2

Listed 467 Listed 467

Section 1

Grounding Components

“ B ”“ A ”

“ C ” “ D ”

“ H ”

“ G ”“ F ”

“ J ”

“ M ”

Ground Bar Hole Patterns

NOTES:

 $OOKROHVDUHXQOHVVVSHFL¿HGGLIIHUHQWO\7RRUGHUWKUHDGHGKROHVVSHFLI\KROHVL]H

  7KHVWDQGDUGWDSSHGKROHVL]HLVXQOHVVVSHFL¿HGGLIIHUHQWO\$GGVXI¿[7WRSDUWQXPEHU

for tapped hole.

 6ORWWHGKROHSDWWHUQVDFFRPPRGDWH%DQG&VSDFHGWZRKROHOXJVDQGRQFHQWHU

• Above bar patterns represent a 12" ground bar.

 $OOEDUVDUHDYDLODEOHZLWKHOHFWURWLQSODWLQJ$GGSUH¿[7WRSDUWQXPEHU

Section 1.3.3

5252

Section 1

Grounding Components

“ R ”

“ Z ”“ X ”

“ V ” “ W ”

“ T ”

“ N ”

“ P ” “ Q ”

1

Ground Bar Hole Patterns

NOTES:

 $OOKROHVDUHXQOHVVVSHFL¿HGGLIIHUHQWO\7RRUGHUWKUHDGHGKROHVVSHFLI\KROHVL]H

  7KHVWDQGDUGWDSSHGKROHVL]HLVXQOHVVVSHFL¿HGGLIIHUHQWO\$GGVXI¿[7WRSDUWQXPEHU

for tapped hole.

 6ORWWHGKROHSDWWHUQVDFFRPPRGDWH%DQG&VSDFHGWZRKROHOXJVDQGRQFHQWHU

• Above bar patterns represent a 12" ground bar.

 $OOEDUVDUHDYDLODEOHZLWKHOHFWURWLQSODWLQJ$GGSUH¿[7WRSDUWQXPEHU

Section 1

Grounding Components

Section 1.3.4

Plastic Cover  or N

Thickness Width Length 

Lettering  or N Size Color 

Text Shall Read Exactly as Follows







1RWH6KRZ&RYHU/D\RXWRQDSeparate6KHHW

ther ptions 





Bar Engraving  Etching  or N

Text Shall Read Exactly as Follows







Thickness Width Length 

Tamper Resistant Hardware  or N Part 

Plating  or N Type 

Holes Punched Tapped Combo

Size Punched Size Tapped 

Exothermically Welded Tail  or N Size 



Stranded Solid Bare Tinned Insulated

/HQJWKBBBBBBBB6KRZORFDWLRQRIZHOGRQEDU

Standoff  or N Dim. Bar 

Type Insulator Nylon All-Thread 

Custom Ground Bar Design Sheet

 



Thickness

Length

Width

Insulators & Brackets

can be found on

pages 73 - 75.

6LPSO\¿OORXW\RXUUHTXLUHPHQWV

submit the sheet to our factory

and we will produce your custom

ground bar in a timely fashion.

Specify Brackets

Part 

Specify Insulators

Part 

5454

Section 1

Grounding Components

 0RXQWLQJKROHVQRWLQFOXGHGLQWRWDO1RRI+ROHV

• Accommodates one hole lugs using 38" hardware.

• 12" bar pictured. Holes are 716" diameter.

 0RXQWLQJKROHVQRWLQFOXGHGLQWRWDO1RRI+ROHV

 $FFRPPRGDWHV&VSDFHGWZRKROHOXJVRQFHQWHU

• 12" bar pictured. Holes are 716" diameter.

Listed 467

 0RXQWLQJKROHVQRWLQFOXGHGLQWRWDO1RRI+ROHV

 $FFRPPRGDWHV%DQG&VSDFHGWZRKROHOXJVDQGRQFHQWHU

• 12" bar pictured. Holes are 716" diameter and slots are 716" x 1116". Listed 467

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBI1416H 14" x 1" x 6" H 3 2

GBI14112H 14" x 1" x 12" H 9 3

GBI14116H 14" x 1" x 16" H 13 4

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBI1426G 14" x 2" x 6" G 6 2

GBI14212G 14" x 2" x 12" G 18 3

GBI14216G 14" x 2" x 16" G 26 4

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBI1426P 14" x 2" x 6" P 10 2

GBI14212P 14" x 2" x 12" P 26 3

GBI14216P 14" x 2" x 16" P 34 4

GBI Ground Bars

"H" Pattern

"G" Pattern

"P" Pattern

NOTES:

 0DQXIDFWXUHGIURPHOHFWURO\WLFWRXJKSLWFKFRSSHUDOOR\

 %DUVDYDLODEOHHOHFWURWLQSODWHG:KHQRUGHULQJDGGSUH¿[7WRSDUWQXPEHU

• ther sizes available. Please contact factory for more information.

Section 1.3.5

Section 1

Grounding Components

 0RXQWLQJKROHVQRWLQFOXGHGLQWRWDO1RRI+ROHV

 $FFRPPRGDWHV%&DQG'VSDFHGWZRKROHOXJVDQG

 RQFHQWHU

• 12" bar pictured. Holes are 716" diameter.

 0RXQWLQJKROHVQRWLQFOXGHGLQWRWDO1RRI+ROHV

 $FFRPPRGDWHV$DQG&VSDFHGWZRKROHOXJVDQGRQFHQWHU

• 12" bar pictured. Holes are 516" and 716" diameter.

Listed 467

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBI1426 14" x 2" x 6"  6 2

GBI14212 14" x 2" x 12"  16 3

GBI14216 14" x 2" x 16"  24 4

GBI14220 14" x 2" x 20"  32 5

GBI14224 14" x 2" x 24"  40 6

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBI1446C 14" x 4" x 6" C 6 3

GBI14412C 14" x 4" x 12" C 15 5

GBI14416C 14" x 4" x 16" C 21 7

GBI14420C 14" x 4" x 20" C 27 8

GBI14424C 14" x 4" x 24" C 33 9

GBI Ground Bars

"X" Pattern

"C" Pattern

NOTES:

 0DQXIDFWXUHGIURPHOHFWURO\WLFWRXJKSLWFKFRSSHUDOOR\

 %DUVDYDLODEOHHOHFWURWLQSODWHG:KHQRUGHULQJDGGSUH¿[7WRSDUWQXPEHU

• ther sizes available. Please contact factory for more information.

Section 1.3.5

5656

Section 1

Grounding Components

 0RXQWLQJKROHVQRWLQFOXGHGLQWRWDO1RRI+ROHV

 $FFRPPRGDWHV%&DQG'VSDFHGWZRKROHOXJVDQG

RQFHQWHU

• 12" bar pictured. Holes are 716" diameter.

 0RXQWLQJKROHVQRWLQFOXGHGLQWRWDO1RRI+ROHV

 $FFRPPRGDWHV%DQG&VSDFHGWZRKROHOXJVDQGRQFHQWHU

• 12" bar pictured. Holes are 716" diameter and slots are 716" x 1116".

Listed 467

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBI1446 14" x 4" x 6"  9 3

GBI14412 14" x 4" x 12"  27 5

GBI14416 14" x 4" x 16"  39 7

GBI14420 14" x 4" x 20"  51 8

GBI14424 14" x 4" x 24"  63 9

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

*%,0 14" x 4" x 6" 016 3

*%,0 14" x 4" x 12" 048 5

*%,0 14" x 4" x 16" 068 7

*%,0 14" x 4" x 20" 088 8

*%,0 14" x 4" x 24" 0112 9

"J" Pattern

"M" Pattern

NOTES:

 0DQXIDFWXUHGIURPHOHFWURO\WLFWRXJKSLWFKFRSSHUDOOR\

 %DUVDYDLODEOHHOHFWURWLQSODWHG:KHQRUGHULQJDGGSUH¿[7WRSDUWQXPEHU

• ther sizes available. Please contact factory for more information.

Section 1.3.5

GBI Ground Bars

Section 1

Grounding Components

GBI Ground Bar Kits

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBI14210GKT 14 x 2 x 10 G 14 5-12

GBI14212GKT 14 x 2 x 12 G 18 6

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBI14210PKT 14 x 2 x 10 P 20 5-12

GBI14212PKT 14 x 2 x 12 P 26 6

• Refer to page 54.

*Kit Includes:

1 Grounding busbar with brackets & insulators 1 GECLB402C 40 compression lug

3 GECLB62C 6 compression lug 18 CS68S 38-16x1 SS hex head cap screw

2 GECLB22C 2 compression lug 18 LW6S 38-16 SS lock washer

2 GECLB22CS 2 compression lug 18 N616S 38-16 SS hex nut

1 GECLB202C 20 compression lug 1 HCAC12 12 oz. tube of antioxidant

Listed 467

cap screw hex nut lock washer

compression lug antioxidant

2” Kits

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBI14412KT 14 x 4 x 12  27 8

GBI14420KT 14 x 4 x 20  51 10

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBI14412KT 14 x 4 x 12  48 8

GBI14420KT 14 x 4 x 20  88 11

• Refer to page 56.

*Kit Includes:

1 Grounding busbar with brackets & insulators 1 GECLB402C 40 compression lug

8 GECLB62C 6 compression lug 44 CS68S 38-16x1 SS hex head cap screw

6 GECLB22C 2 compression lug 44 LW6S 38-16 SS lock washer

6 GECLB22CS 2 compression lug 44 N616S 38-16 SS hex nut

1 GECLB202C 20 compression lug 1 HCAC12 12 oz. tube of antioxidant

• Refer to page 56.

*Kit Includes:

1 Grounding busbar with brackets & insulators 1 GECLB402C 40 compression lug

4 GECLB62C 6 compression lug 24 CS68S 38-16x1 SS hex head cap screw

3 GECLB22C 2 compression lug 24 LW6S 38-16 SS lock washer

3 GECLB22CS 2 compression lug 24 N616S 38-16 SS hex nut

1 GECLB202C 20 compression lug 1 HCAC12 12 oz. tube of antioxidant

Listed 467

4” Kits

• Refer to page 54.

Section 1.3.5

cap screw hex nut lock washer

compression lug antioxidant

cap screw hex nut lock washer

compression lug antioxidant

5858

Section 1

Grounding Components

 0RXQWLQJKROHVQRWLQFOXGHGLQWRWDO1RRI+ROHV

• 12" bar pictured. Holes are 716" diameter.

 0RXQWLQJKROHVQRWLQFOXGHGLQWRWDO1RRI+ROHV

 $FFRPPRGDWHV%&DQG'VSDFHGWZRKROHOXJVDQGRQFHQWHU

• 12" bar pictured. Holes are 716" diameter.

Listed 467

Part No. Bar Size Hole

Pattern

Conductor

Type (AWG)

No. of

Holes

Approx. Each

Wt. (lbs.)

GBIT14412A2T 14" x 4" x 12" A 2T 14 13

GBIT14416A2T 14" x 4" x 16" A 2T 20 15

GBIT14420A2T 14" x 4" x 20" A 2T 26 16

GBIT14424A2T 14" x 4" x 24" A 2T 32 17

Part No. Bar Size Hole

Pattern

Conductor

Type (AWG)

No. of

Holes

Approx. Each

Wt. (lbs.)

GBIT14462T 14" x 4" x 6"  2T 9 11

GBIT144122T 14" x 4" x 12"  2T 27 13

GBIT144162T 14" x 4" x 16"  2T 39 15

GBIT144202T 14" x 4" x 20"  2T 51 16

GBIT144242T 14" x 4" x 24"  2T 63 17

GBIT Ground Bars

"A" Pattern

"J" Pattern

NOTES:

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• Comes with a 25 exothermically welded tail.

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• ther sizes available. Please contact factory for more information.

Section 1.3.6

Section 1

Grounding Components

 0RXQWLQJKROHVQRWLQFOXGHGLQWRWDO1RRI+ROHV

 $FFRPPRGDWHV%VSDFHGWZRKROHOXJVRQFHQWHU

• 12" bar pictured. Holes are 716" diameter.

 0RXQWLQJKROHVQRWLQFOXGHGLQWRWDO1RRI+ROHV

 $FFRPPRGDWHV%DQG&VSDFHGWZRKROHOXJVDQGRQFHQWHU

• 12" bar pictured. Holes are 716" diameter and slots are 716" x 1116".

Listed 467

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

GBIA1426 14" x 2" x 6"  6 2

GBIA14212 14" x 2" x 12"  18 3

GBIA14216 14" x 2" x 16"  26 4

GBIA14220 14" x 2" x 20"  34 5

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

*%,$0 14" x 4" x 12" 048 5

*%,$0 14" x 4" x 16" 070 7

*%,$0 14" x 4" x 20" 088 8

*%,$0 14" x 4" x 24" 0106 9

GBIA Ground Bars

"Z" Pattern

"M" Pattern

NOTES:

 0DQXIDFWXUHGIURPHOHFWURO\WLFWRXJKSLWFKFRSSHUDOOR\

 %DUVDYDLODEOHHOHFWURWLQSODWHG:KHQRUGHULQJDGGSUH¿[7WRSDUWQXPEHU

• Ground Bar with insulators and stainless steel angle adapters.

• ther sizes available. Please contact factory for more information.

Section 1.3.7

6060

Section 1

Grounding Components

 0RXQWLQJKROHVQRWLQFOXGHGLQWRWDO1RRI+ROHV

 $FFRPPRGDWHV%&DQG'VSDFHGWZRKROHOXJVDQG

RQFHQWHU

• 12" bar pictured. Holes are 716" diameter.

 3OH[LJODVVFRYHUZLWK0*%OHWWHULQJ2WKHUOHWWHULQJDYDLODEOH

Listed 467

Part No. Bar Size Hole

Pattern

No. of

Holes

Approx. Each

Wt. (lbs.)

*%,3-0*% 14" x 4" x 6"  9 5

*%,3-0*% 14" x 4" x 12"  27 7

*%,3-0*% 14" x 4" x 16"  39 9

*%,3-0*% 14" x 4" x 20"  51 11

GBIP Ground Bars

"J" Pattern

All ground bars are available with lettered plexiglass covers.

0LQLPXPOHWWHULQJKHLJKWLV/HWWHULQJDYDLODEOHLQVHYHUDOGLIIHUHQWFRORUV

Standard cover thickness is 14". ther thicknesses available.

Please contact our factory with your special needs.

Plexiglass Covers

NOTES:

 0DQXIDFWXUHGIURPHOHFWURO\WLFWRXJKSLWFKFRSSHUDOOR\

• ther sizes available. Please contact factory for more information.

Section 1.3.8 & 1.3.9

Section 1

Grounding Components

 0DQXIDFWXUHGIURPHOHFWURO\WLFWRXJKSLWFKFRSSHUDOOR\

 $FFRPPRGDWHV%VSDFHGWZRKROHOXJVRQFHQWHU

• Accepts bulkhead style surge arrestors with N female connectors.

• Can be mounted vertically or horizontally.

• ther sizesstyles available. Please contact factory for more information.

• Surge arrestors not included.

Top iew

Bottom iew

BGBI1468ISB4FAA2

• 14" x 6" x 8" electrolytic tough pitch copper alloy 110.

 $FFRPPRGDWHV&VSDFHGWZRKROHOXJVRQFHQWHU

• Accepts 4 bulkhead style surge arrestors with N female connectors.

• Can be mounted vertically or horizontally.

• ther sizesstyles available. Please contact factory for more information.

• Approximate weight is 5 pounds.

Part No. Bar Size No. of

Arrestors

Approx. Each

Wt. (lbs.)

BGBI1848.75TEL 18" x 4" x 8-34" 2 2-12

BGBI18413.25TEL 18" x 4" x 13-14" 4 3-12

BGBI18417.75TEL 18" x 4" x 17-34" 6 4

BGBI18428TEL 18" x 4" x 28" 8 5-12

BGB Ground Bars

Section 1.3.10

6262

Section 1

Grounding Components

Listed 467

70*%LVVWDQGDUGOHWWHULQJLQEODFNZLWKDPLQLPXPOHWWHULQJKHLJKWRI2WKHUVL]HVDYDLODEOH

Please contact factory for more information. See page 60 for plexiglass covers.

• 14" thick x 4" wide electrolytic tough pitch copper alloy 110.

• Includes 1-12" insulators and 1" offset stainless steel mounting brackets.

 ,QFOXGHVRQHR]WXEHRIDQWLR[LGDQW+&$-&

• 516" hole sets 58" on centers. Accommodates "A" spaced two hole compression lugs.

• 716" holes sets 1" on centers. Accommodates "C" spaced two hole compression lugs.

• ther sizes available. Please contact factory for more information.

 0HHWV%,&6,DQG(,$7,$VWDQGDUGV

*%,70*%

TIA-607 Style Telecommunications

Main Grounding Busbars

TMGB Busbars

Part No. Bar Size Material Plexiglass

Cover

No. of 5/16"

Hole Sets

No. of 7/16"

Hole Sets

Approx. Each

Wt. (lbs.)

*%,70*% 14" x 4" x 12" Copper No 12 6 6-12

*%,370*% 14" x 4" x 12" Copper es 12 6 7

7*%,70*% 14" x 4" x 12" Electro Tin Plated No 12 6 6-12

7*%,370*% 14" x 4" x 12" Electro Tin Plated es 12 6 7

*%,70*% 14" x 4" x 20" Copper No 24 6 9

*%,370*% 14" x 4" x 20" Copper es 24 6 9-12

7*%,70*% 14" x 4" x 20" Electro Tin Plated No 24 6 9

7*%,370*% 14" x 4" x 20" Electro Tin Plated es 24 6 9-12

*%,70*% 14" x 4" x 24" Copper No 28 10 10-12

*%,370*% 14" x 4" x 24" Copper es 28 10 11

7*%,70*% 14" x 4" x 24" Electro Tin Plated No 28 10 10-12

7*%,370*% 14" x 4" x 24" Electro Tin Plated es 28 10 11

*%,370*%

Section 1.3.11

Section 1

Grounding Components

Kit Includes:

1 Ground bar with brackets and insulators

6 GECLB62A 6 compression lug

1 GECLB22C 2 compression lug

1 GECLB102C 10 compression lug

1 GECLB202C 20 compression lug

1 GECLB302C 30 compression lug

1 GECLB402C 40 compression lug

12 CS46S 14"-20 x 34" SS hex head cap screw

12 LW4S 14"-20 SS lock washer

12 N420S 14"-20 SS hex nut

6 CS68S 38"-16 x 1" SS hex head cap screw

6 LW6S 38"-16 SS lock washer

6 N616S 38"-16 SS hex nut

• ther sizes available. Please contact factory for more information.

• Includes one 12 oz. tube of antioxidant HCAC12.

• eets "BICSI" and EIATIA 607 standards.

GBI14420TGB cap screw

hex nut lock washer

compression lug

Part No. Bar Size Material No. of 5/16"

Hole Sets

No. of 7/16"

Hole Sets

Approx. Each

Wt. (lbs.)

GBI14412TGBKT 14" x 4" x 12" Copper 12 6 8

TGBI14412TGBKT 14" x 4" x 12" Electro Tin Plated 12 6 8

GBI14420TGBKT 14" x 4" x 20" Copper 24 6 11

TGBI14420TGBKT 14" x 4" x 20" Electro Tin Plated 24 6 11

GBI14424TGBKT 14" x 4" x 24" Copper 28 10 12

TGBI14424TGBKT 14" x 4" x 24" Electro Tin Plated 28 10 12

Listed 467

TIA-607 Style Telecommunications

Main Grounding Busbar Kits

TMGB Busbar Kits

Section 1.3.11

6464

Section 1

Grounding Components

Listed 467

GBI14212TGB GBIP14212TGB

TIA-607 Style Telecommunications

Grounding Busbars

TGB is standard lettering in black with a minimum lettering height of 38". ther sizes available.

Please contact factory for more information. See page 60 for plexiglass cover.

• 14" thick x 4" wide electrolytic tough pitch copper alloy 110.

• Includes 1-12" insulators and 1" offset stainless steel mounting brackets.

 ,QFOXGHVRQHR]WXEHRIDQWLR[LGDQW+&$-&

• 516" hole sets 58" on centers. Accommodates "A" spaced two hole compression lugs.

• 716" hole sets 1" on centers. Accommodates "C" spaced two hole compression lugs.

• ther sizes available. Please contact factory for more information.

 0HHWV%,&6,DQG(,$7,$VWDQGDUGV

TGB Busbars

Part No. Bar Size Material Plexiglass

Cover

No. of 5/16"

Hole Sets

No. of 7/16"

Hole Sets

Approx. Each

Wt. (lbs.)

GBI1426TGB 14" x 2" x 6" Copper No 2 2 1-12

GBIP1426TGB 14" x 2" x 6" Copper es 2 2 2

TGBI1426TGB 14" x 2" x 6" Electro Tin Plated No 2 2 1-12

TGBIP1426TGB 14" x 2" x 6" Electro Tin Plated es 2 2 2

GBI14210TGB 14" x 2" x 10" Copper No 4 3 3

GBIP14210TGB 14" x 2" x 10" Copper es 4 3 3-12

TGBI14210TGB 14" x 2" x 10" Electro Tin Plated No 4 3 3

TGBIP14210TGB 14" x 2" x 10" Electro Tin Plated es 4 3 3-12

GBI14212TGB 14" x 2" x 12" Copper No 6 3 4

GBIP14212TGB 14" x 2" x 12" Copper es 6 3 4-12

TGBI14212TGB 14" x 2" x 12" Electro Tin Plated No 6 3 4

TGBIP14212TGB 14" x 2" x 12" Electro Tin Plated es 6 3 4-12

Section 1.3.11

Section 1

Grounding Components

Kit Includes:

1 Ground bar with brackets and insulators

6 GECLB62A 6 compression lug

1 GECLB22C 2 compression lug

1 GECLB102C 10 compression lug

1 GECLB202C 20 compression lug

1 GECLB302C 30 compression lug

12 CS46S 14"-20 x 34" SS hex head cap screw

12 LW4S 14"-20 SS lock washer

12 N420S 14"-20 SS hex nut

6 CS68S 38"-16 x 1" SS hex head cap screw

6 LW6S 38"-16 SS lock washer

6 N616S 38"-16 SS hex nut

• ther sizes available. Please contact factory for more information.

• Includes one 12 oz. tube of antioxidant HCAC12.

• eets "BICSI" and EIATIA 607 standards.

Listed 467

GBI14212TGB

Part No. Bar Size Material No. of 5/16"

Hole Sets

No. of 7/16"

Hole Sets

Approx. Each

Wt. (lbs.)

GBI1426TGBKT 14" x 2" x 6" Copper 2 2 3

TGBI1426TGBKT 14" x 2" x 6" Electro Tin Plated 2 2 3

GBI14210TGBKT 14" x 2" x 10" Copper 4 3 4-12

TGBI14210TGBKT 14" x 2" x 10" Electro Tin Plated 4 3 4-12

GBI14212TGBKT 14" x 2" x 12" Copper 6 3 5

TGBI14212TGBKT 14" x 2" x 12" Electro Tin Plated 6 3 5

TIA-607 Style Telecommunications

Grounding Busbar Kits

TGB Busbar Kits

Section 1.3.11

cap screw

hex nut lock washer

compression lug

6666

Section 1

Grounding Components

Section 1.3.12

Part No. Bar Size Approx. Each Wt. (lbs.)

RGBH141.519.25A 14" x 1-12" x 19-14" 3

RGBH141.523.25A 14" x 1-12" x 23-14" 4

RGBH141.535.25A 14" x 1-12" x 35-14" 5

9/32 x 1/2 #6-32

16"



191

Telecommunications Equipment Rack Grounding Busbars are available as bar only or in kit form. All bars are

PDQXIDFWXUHGIURPHOHFWURO\WLFWRXJKSLWFKFRSSHUDOOR\'HVLJQHGWR¿WDQGHTXLSPHQWUDFNV

RGBH14119.25 Pictured

• Above bars include 3" bar splice plate.

RGBH141.523.25A Pictured

Bar Splice Plate

• Accommodates "A" spaced two hole lugs.

Listed 467

Part No. Bar Size Approx. Each Wt. (lbs.)

RGBH14119.25 14" x 1" x 19-14" 2

RGBH14123.25 14" x 1" x 23-14" 3

RGBH14135.25 14" x 1" x 35-14" 4

Telecommunications Equipment Rack

Grounding Busbars & Kits

Horizontal Bars Only

Section 1

Grounding Components

RGBHKIT14119.25 Pictured

Bar Splice Plate

Telecommunications Equipment Rack Grounding Busbars are available as bar only or in kit form. All bars are

PDQXIDFWXUHGIURPHOHFWURO\WLFWRXJKSLWFKFRSSHUDOOR\'HVLJQHGWR¿WDQGHTXLSPHQWUDFNV

Kit Includes:

 HOHFWURO\WLFWRXJKSLWFKFRSSHUDOOR\JURXQGEDU

 EDUVSOLFHSODWHZLWKVORWWHGKROHV

 :,16ZKLWHGHOULQLQVXODWRU

 6066+:=[KH[ZDVKHUKHDGWKUHDGIRUPLQJVFUHZ

 [FRSSHUÀDVKHGEUDVVVFUHZ

 FRSSHUÀDWZDVKHU

 [FRSSHUÀDVKHGEUDVVVFUHZ

 ULQJWHUPLQDO

9/32 x 1/2 #6-32

16"



191

Copper Flat Washer

1116WINS

6066+:= &RSSHU0DFKLQH6FUHZV

Ring Terminal

Listed 467

Part No. Bar Size Approx. Each Wt. (lbs.)

RGBHKIT14119.25 14" x 1" x 19-14" 1-34

RGBHKIT14123.25 14" x 1" x 23-14" 4

RGBHKIT14135.25 14" x 1" x 35-14" 5

Horizontal Kits

Telecommunications Equipment Rack

Grounding Busbars & Kits

Section 1.3.12

6868

Section 1

Grounding Components

Section 1.3.12

 0DQXIDFWXUHGIURPHOHFWURO\WLFWRXJKSLWFKFRSSHUDOOR\

• Accommodates one hole lug or two hole "A" spaced lugs

 RQFHQWHU

• Elongated mounting holes.

 EDUKDV3(0VWXGVRQFHQWHUDWRQHHQGIRUJURXQG

conductor connection.

 EDUKDV3(0VWXGVWZRDWHDFKHQGRQFHQWHUIRU

ground conductor connections.

36"

72"

 0DQXIDFWXUHGIURPHOHFWURO\WLFWRXJKSLWFKFRSSHUDOOR\

• Accommodates one or two hole "A" spaced compression lugs

 RQFHQWHU

• Elongated mounting holes.

 EDUKDV3(0VWXGVRQFHQWHUDWRQHHQGIRUJURXQG

conductor connection.

 EDUKDV3(0VWXGVWZRDWHDFKHQGRQFHQWHUIRU

ground conductor connections.

GECLB22C

Kit Includes:

 9HUWLFDO(TXLSPHQW5DFN*URXQGLQJ%XVEDU

 &66[VWDLQOHVVVWHHOKH[KHDGFDSVFUHZ

 :,16ZKLWHGHOULQLQVXODWRU

 /:6VWDLQOHVVVWHHOORFNZDVKHU

 /:6VWDLQOHVVVWHHOORFNZDVKHU

 6066+:=[KH[ZDVKHUKHDGWKUHDGIRUPLQJVFUHZ

 16VWDLQOHVVVWHHOKH[QXW

 *(&/%&WZRKROHORQJEDUUHOFRPSUHVVLRQOXJ

CS44S

LW5S &

LW4S

1116WINS

N518S

6066+:=

Listed 467

Part No. Bar Size Approx. Each Wt. (lbs.)

RGBKIT145836A 14" x 58" x 36" 3-12

RGBKIT145872A 14" x 58" x 72" 7

Part No. Bar Size Approx. Each Wt. (lbs.)

RGB145836A 14" x 58" x 36" 2

RGB145872A 14" x 58" x 72" 4

Vertical Bars

Vertical Kits

Telecommunications Equipment Rack

Grounding Busbars & Kits

Section 1

Grounding Components

GB14.757.5GBE TGB1825.5CCS

Listed 467

GBIS1428EE

• 14" x 2" x 8" electrolytic tough pitch copper alloy

110 bar.

 SXQFKHGKROHVGHVLJQHGWR¿WWZRKROHOXJV

with 1" on center spacing.

 SXQFKHGKROHVGHVLJQHGWR¿WRQHKROHOXJV

• Pre-assembled with two 78WINS and pan head

torx screws.

• Approximate weight is 1-14 pounds.

• 14" x 1" x 6" electrolytic tough pitch copper alloy

110 bar.

WDSSHGKROHVGHVLJQHGWR¿WRQHKROHOXJV

SXQFKHGKROHVGHVLJQHGWR¿WRQHKROHOXJV

WDSSHGKROHGHVLJQHGWR¿WRQHKROHOXJV

• Pre-assembled with two 1116WINS insulators and

screws.

• Approximate weight is 12 pound.

Telco Ground Bars

GBIS1416CGB

• 14" x 34" x 7-12" electrolytic tough pitch copper alloy

110 bar.

WDSSHGKROHVGHVLJQHGWRILWRQHKROHOXJV

[VORWVRQFHQWHUIRUPRXQWLQJ

• Approximate weight is 12 pound.

• 18 x 2 x 5-12 electrolytic tough copper alloy

110 bar.

KROHVXVHGZLWK´KDUGZDUH

FOLQFKQXWV

• Approximate weight is 12 pound.

Section 1.3.13

Listed 467

7070

Section 1

Grounding Components

Section 1.3.13

BATTERYCONNKIT

 [[HOHFWURO\WLFWRXJKSLWFKFRSSHUDOOR\EDUV

 (DFKEDUKDVSXQFKHGKROHVGHVLJQHGWRDFFRPPRGDWH%DQG&

VSDFHGWZRKROHOXJVDQGRQFHQWHU

• Each bar comes with a 14" thick plexiglass cover with 1" high red lettering.

• Approximate weight for complete kit is 18 pounds.

Telco Ground Bars

GB38414.25TI

• 38" x 4" x 14-14" electrolytic tough pitch copper alloy 110 bar.

• 8 sets of 12" diameter holes 1-34" on center which accommodates

"D" spaced two hole compression lugs.

 &RPHVZLWKVDQGZLFKSODWHIRUDWWDFKLQJFRSSHUEUDLGRUÀDWVWUDS

• Includes silicon bronze bolts and copper spacers.

• Designed to be used in conunction with exothermic ground plate

;*3QRWLQFOXGHG6HHSDJHIRUJURXQGSODWHV

• Approximate weight is 7-12 pounds.

Section 1

Grounding Components

GBIP14612TGPFAA

Transient Ground Plate

12" high black lettering and green & red striping

are applied to plexiglass cover.

GBIP14612CESPGFAA

Caution Electronic Single Point Ground

12" high black lettering and green & yellow striping

are applied to plexiglass cover.

GBIP14612EMGSFAA

Electronic Multipoint Ground System

12" high black lettering and green & orange striping are

applied to plexiglass cover.

• 14" x 6" x 12" electrolytic tough pitch copper alloy 110 bar.

• Includes insulators, mounting brackets and plexiglass covers

 VKLSVSDUWLDOO\DVVHPEOHG

• 18 sets of 38-16 tapped holes 1" on center.

• Approximate weight is 8 pounds.

FAA Style Ground Bars

GBIP14612MGPFAA3

Main Ground Plate

12" high black lettering and green & clear

striping are applied to plexiglass cover.

Section 1.3.14

7272

Section 1

Grounding Components

FAA Style Ground Bars

FAA Style Plexiglass Covers

• 14" x 2" x 6" electrolytic tough pitch copper alloy 110 bar.

 WDSSHGKROHVWDSSHGKROHVDQGWDSSHGKROHV

• 14" thick plexiglass cover.

• 12" x 2.5" x 8" HDPE mounting plate.

• Approximate weight is 5 pounds.

Listed 467

Plexiglass cover

HDPE mounting plate

GRDASSHDPERS

All ground bars are available with lettered plexiglass covers.

0LQLPXPOHWWHULQJKHLJKWLV/HWWHULQJDYDLODEOHLQVHYHUDOGLIIHUHQWFRORUV

Standard cover thickness is 14". ther thicknesses available.

Please contact our factory with your special needs.

Section 1.3.14

Section 1

Grounding Components

0DQXIDFWXUHGIURP'HOULQPDWHULDO

• For use with 1" wide or less ground bars.

• Surface mounting hole 14" in diameter.

 *URXQGEDUPRXQWLQJKROHLQGLDPHWHUVHOIWDSSLQJ

1116WINS

• 12-24 x 58" zinc plated thread forming hex

washer head screw with external washer.

• Used with white standoff insulators

 :,16:,16

• Removes paint on a 12-24 threaded rack hole.

34"

38"

1-14"

78WINS

*URXQG%DU0RXQWLQJ+ROH

6XUIDFH0RXQWLQJ+ROH

38"

2-14"

34"

Part No. Box

Qty.

Approx. Box

Wt. (lbs.)

1116WINS 50 1-14

78WINS 20 1-14

Part No. Box

Qty.

Approx. Box

Wt. (lbs.)

6066+:= 50 1

Standoff Insulators - White

Thread Forming Screw

Section 1.3.15

7474

Section 1

Grounding Components

6 34" 4"

WBKT1

ther sizes available. Contact our factory for special requests.

ctagon

Hexagon

Round

0DQXIDFWXUHGIURPJODVVUHLQIRUFHGWKHUPRVHWSRO\HVWHU

Part No. "A" "B" Shape Thread Size Voltage

Rating

Tensile

Strength (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

1100A1 1" 1" Hex 14 - 20 x 14 AL 600 1200 25 1-12

4150S2 2" 1-12" ct 14 - 20 x 12 STL 1500 3000 - 4500 20 4-12

R4150S3 1-34" 1-12" Round 516 - 18 x 12 STL 1500 2500 - 2700 20 5-12

R4150A4 1-34" 1-78" Round 38 - 16 x 38 AL 2000 2500 - 2700 20 5-12

R4200S5 1-34" 2" Round 38 - 16 x 58 STL 2500 2500 - 2700 20 6-34

4200S6 2" 2" ct 12 - 13 x 58 STL 2500 3000 - 4500 20 8

5250A5 2-12" 2-12" ct 38 - 16 x 58 AL 3200 5000 - 5700 10 4-12

5263A8 2-12" 2-58" ct 58 - 11 x 34 AL 3400 5000 - 5700 10 4-34

Standoff Insulators - Red

Part No. Mounting

Hole Size "H" Material Heavy

Duty

Box

Qty.

Approx. Box

Wt. (lbs.)

WBKT1 716" 1" SS No 10 3

WBKT1HD 58" 1" P Steel es 10 8

WBKT1HDS 58" 1" SS es 10 8

WBKT2 716" 2" SS No 10 4

WBKT3 716" 3" SS No 10 4

WBKT4 716" 4" SS No 10 5

Wall Mount

 0DQXIDFWXUHGIURPVHULHVVWDLQOHVVVWHHORU]LQFSODWHGVWHHO

• Special brackets available upon request.

Mounting Brackets

NOTES:

• See Section 1.12 on page 141 for hardware.

Section 1.3.15 & 1.3.16

Section 1

Grounding Components

 0DQXIDFWXUHGIURPVHULHVVWDLQOHVVVWHHORU]LQFSODWHGVWHHO

• Special brackets available upon request.

Kit Includes:

:%.7VWDLQOHVVVWHHOJURXQGEDUEUDFNHW

5$URXQGLQVXODWRU

&66[VWDLQOHVVVWHHOKH[KHDGFDSVFUHZ

:6VWDLQOHVVVWHHOÀDWZDVKHU

/:6VWDLQOHVVVWHHOVSOLWORFNZDVKHU WBKT1KIT

Part No. Mounting

Hole Size "H" Material Heavy

Duty

Box

Qty.

Approx. Box

Wt. (lbs.)

WBKT1KIT 716" 1" SS No 5 5

Mounting Brackets

Wall Mount Kit

• Provides material for either a Shelter or a Tower mount.

Kit Includes:

 :%.7VWDLQOHVVVWHHOJURXQGEDUEUDFNHW6KHOWHU

 0%&0DOOHDEOHLURQDQJOHDGDSWHUV7RZHU

• Will accommodate up to 78" thick material.

 5$URXQGLQVXODWRU

 [GULYHSLQ

&66[VWDLQOHVVVWHHOKH[KHDGFDSVFUHZ

&66[VWDQLOHVVVWHHOKH[KHDGFDSVFUHZ

:6VWDLQOHVVVWHHOÀDWZDVKHU

/:6VWDLQOHVVVWHHOVSOLWORFNZDVKHU

Part No. Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GBUKIT 2-14 10 22-12

Universal Busbar Mounting Kit

Section 1.3.16 & 1.3.17

7676

Section 1

Grounding Components

• Used in Data Center and In-Building Telecommunications Grounding Systems

to mark both ends of groundingbonding conductors.

 GLDPHWHUEUDVVWDJZLWKKLJKEODFN¿OOHGOHWWHULQJ

 0DGHIURPFRUURVLRQUHVLVWDQWEUDVV

• Has a round hole for mounting, screwing or wire tying into position.

• Dimensions are 2.125" x 3.75".

• ellow tag with green text.

• Tag is U Resistant.

Part No. Material Box Qty. Approx. Each Wt. (lbs.)

GRNTAGDND Brass EA 14

Part No. Material Box Qty. Approx. Box Wt. (lbs.)

GRNTAG607PK10 Plastic 10 12

"Do Not Disconnect" Tag

Network Building Ground Tag

SSAAKIT

SSAA

 0DQXIDFWXUHGIURPVHULHVVWDLQOHVVVWHHO

 66$$.,7LQFOXGHVWZRDVVHPEOLHVSLFWXUHG

stainless steel hardware fastens kit to ground bar.

• SSAAKIT also includes R4150A4 insulators.

• Will accommodate up to 1" thick material.

Part No. Box

Qty.

Approx. Box

Wt. (lbs.)

SSAA 10 5

SSAAKIT 5 8

Stainless Steel Angle Adapters

Section 1.3.18 - 1.3.20

Section 1

Grounding Components

Intersystem Bonding Connection

Top iew

Bottom iew

Part No. Box Qty. Approx. Each Wt. (lbs.)

IBTD EA 34

• Intersystem Bonding Termination Device

• Accepts one 6-1 AWG grounding electrode conductor, four

14-4 AWG bonding conductors and one Class I copper

lightning conductor.

• Plastic case, brass terminal with stainless steel hardware.

0RXQWLQJKDUGZDUHLQFOXGHG

6OLGHLQVQDS¿WOLGGHVLJQIRUHDV\LQVWDOODWLRQDQGLQVSHFWLRQ

TECHNICAL NOTES: (Summarized)

An external accessible intersystem bonding termination for connecting intersystem bonding

and grounding conductors at the service equipment and at the disconnecting means for

any additional buildings or structures.

 NEC 2011 Article 250.94 Bonding For ther Systems

Section 1.3.21

7878

Section 1

Grounding Components

Notes

Section 1

Grounding Components

Section 1.4

Ground Bus Systems

Index

Description Page

1.4.1 Introduction .......................................................................................80

1.4.2 Ground Bus Numbering System ...........................................................80

1.4.3 Copper Ground Busbars ......................................................................81

1.4.4 Ground Bus Sizes ...............................................................................81

1.4.5 Elbows & Splicers with Kits ..................................................................82

1.4.6 "Sandwich" Style Elbows & Splicers ......................................................83

 ,QVXODWRUV0RXQWLQJ%UDFNHWV ...........................................................84

1.4.8 Static Ground Kits ...............................................................................85

8080

Section 1

Grounding Components

Custom Ground Bus Systems

+DUJHU*URXQG%XV6\VWHPVRIIHUÀH[LELOLW\HDVHRIGHVLJQDQGVXSHULRULQVWDOODWLRQFKDUDFWHULVWLFV

$YDULHW\RIHOERZVLQVXODWRUVVSOLFHSODWHVDQGEDUVHQVXUHWKDWFXVWRPGHVLJQVSHFL¿FDWLRQVDUH

met. Hargers technical support staff stands ready to assist you with your design criteria.

Some examples of Ground Bus System applications are clean rooms for chemical storage,

ammunitions, paints & inks, testing laboratories and pharmaceuticals.

Listed 467

Introduction

Simply follow the example outlined below to specify the type and size of the ground bus you need.

The following example is a copper ground bus that is 14" thick, 2" wide and 12 long utilizing hole pattern "K".

CB 14 2 144 K

0DWHULDO

&% FRSSHUEDU

$% DOXPLQXPEDU

Thickness

LQ

Hole

Pattern

Length

LQ

Width

LQ

Listed 467

Ground Bus Numbering System

Section 1.4.1 & 1.4.2

Section 1

Grounding Components

"N"

These hole patterns are offered as standard part

numbers. However, Harger stands ready to custom

design any hole pattern you require.

0D[LPXPOHQJWKSHUEDULV%XVLVDYDLODEOHLQERWKFRSSHUDQGDOXPLQXP

"K"

"S"

1"1"

1" 1"

12" 12"

CENTERLINE OF BAR

Ø7/16"

Ø3/8" x 5/8" SLOT

1" 1"

;6/27

"A" "B"

DIMEN.

"A"

INCHES

DIMEN.

"B"

INCHES

DIMEN.

"A"

INCHES

DIMEN.

"B"

INCHES

DIMEN.

"A"

INCHES

DIMEN.

"B"

INCHES

DIMEN.

"A"

INCHES

DIMEN.

"B"

INCHES

18

14

38

12

58

34

78

1-14

1-12

1-34

2-12

12

58

34

14

38

1-14

1-1

1-34

2-12

3-12

12

58

34

1-14

38

12

1-12

2-12

3-12

34

1-14

1-12

1-34

2-12

3-12

12

34

3

34

1-14

1-12

2-12

3-12

7-34

Ground Bus Sizes

Part No. Thickness Width Length Hole Pattern Approx Each

Wt. (lbs.)

CB141144K

CB141144S

CB141144N

14" 1" 144"

CB141.5144K

CB141.5144S

CB141.5144N

14" 1-12" 144"

CB142144K

CB142144S

CB142144N

14" 2" 144"

Copper Ground Busbars

• ther sizes available. Please contact factory for more information.

Section 1.4.3 & 1.4.4

8282

Section 1

Grounding Components

Listed 467

Part No. Kit* Thickness Width Approx. Each

Wt. (lbs.)

CU141EL90 No 14" 1" 12

CU141EL90KIT es 14" 1" 34

CU141.5EL90 No 14" 1-12" 34

CU141.5EL90KIT es 14" 1-12" 1

CU142EL90 No 14" 2" 1

CU142EL90KIT es 14" 2" 1-14

Part No. Kit* Thickness Dims. Approx. Each

Wt. (lbs.)

CU1435EL90FL No 14" 3" x 5" 1

CU1435EL90FLKIT es 14" 3" x 5" 1-14

Part No. Kit* Thickness Width Approx. Each

Wt. (lbs.)

CU141EL45 No 14" 1" 12

CU141EL45KIT es 14" 1" 34

CU141.5EL45 No 14" 1-12" 34

CU141.5EL45KIT es 14" 1-12" 1

CU142EL45 No 14" 2" 1

CU142EL45KIT es 14" 2" 1-14

Part No. Kit* Thickness Width Approx. Each

Wt. (lbs.)

CU141SPL No 14" 1" 12

CU141SPLKIT es 14" 1" 34

CU141.5SPL No 14" 1-12" 34

CU141.5SPLKIT es 14" 1-12" 1

CU142SPL No 14" 2" 1

CU142SPLKIT es 14" 2" 1-14

Elbows & Splicers with Kits

90° Elbows

45° Elbows

Splice Plates

• Used for 14" x 2" bar stock.

NOTES:

• Slotted hole size is 38" x 58" spaced 1" on center.

• ther sizes available. Please contact factory for more information.

Section 1.4.5

*Kit Includes:

1 Elbow or Splice Plate

4 CS68S 38-16x1 SS hex head cap screw

8 W6S 38-18 SS flat washer

4 LW6S 38-16 SS lock washer

4 N616S 38-16 SS hex nut

hex nut lock washercap screwwasher

Section 1

Grounding Components

ther sizes available. Please contact factory for more information.

Listed 467

Part No. Thickness Fits Bar

Width

Interior or

Exterior Bend

Approx. Each

Wt. (lbs.)

SSCUEL90141INT 14" 1" Interior 4

SSCUEL90141ET14" 1" Exterior 4

SSCUEL90141.5INT 14" 1-12" Interior 5

SSCUEL90141.5ET14" 1-12" Exterior 5

SSCUEL90142INT 14" 2" Interior 6

SSCUEL90142ET14" 2" Exterior 6

Part No. Thickness Fits Bar Width Approx. Each Wt. (lbs.)

SSCUPL141 14" 1" 12

SSCUPL141.5 14" 1-12" 1

SSCUPL142 14" 2" 1

"Sandwich" Style Elbow & Splicers

No Drilling Required

90° Sandwich Splice

Sandwich Splice

Section 1.4.6

8484

Section 1

Grounding Components

Stand-off insulators, mounting brackets and hardware

are all provided by Harger. Insulators and mounting

brackets are found on pages 74 & 75.

The hardware is in Section 1.12, page 141.

To provide proper support, bars should be mounted

every 2 to 4 feet.

ther sizes available. Please contact factory for more information.

Listed 467

WBKT1KIT

Part No. Thickness Fits Bar Width Approx. Each Wt. (lbs.)

SSCUPLH141 14" 1" 12

SSCUPLH141.5 14" 1-12" 1

SSCUPLH142 14" 2" 1-12

"Sandwich" Style Elbows & Splicers

No Drilling Required

Splice Plates

Insulators & Mounting Brackets

Section 1.4.6 & 1.4.7

Section 1

Grounding Components

• Static ground assembly bonds up to 16 barrels or pails.

• Comes with 4 uad Leads

- 3 leads with 10 coils.

- 1 lead with 5 coil.

• Bars manufactured from 304 stainless steel.

• Static ground reel with 20 retractable 332"

diameter galvanized steel bonding conductor.

• Includes die cast aluminum plier-type clamp with

two stainless steel points.

• Approximate 1" maximum aw opening.

Part No. Approx. Each Wt. (lbs.)

ABBTTBG 30

Part No. Approx. Each Wt. (lbs.)

SGR20 15

Static Ground Kits

Barrel Grounding Assembly

Static Ground Reel 20' with Clamp

Section 1.4.8

8686

Section 1

Grounding Components

Harger manufactures a variety of static ground kits.

Please contact factory for more information.

• 10 long, temporary static bond strap

PDQXIDFWXUHGIURPVXSHUÀH[LEOH

insulated conductor.

• Comes with a 200 Amp copper ground

clamp with 1-58" maximum aw opening

and a compression lug for 38" hardware.

• 36" long, temporary static bond strap

PDQXIDFWXUHGIURPVXSHUÀH[LEOH

insulated conductor.

• Comes with two 200 Amp copper ground

clamps with 1-58" maximum aw opening.

Part No. Approx. Each Wt. (lbs.)

*-:&%(0$ 7

Part No. Approx. Each Wt. (lbs.)

G40WC36CE 5-14

Static Ground Kits

Pail Ground Strap

Barrel Bond Strap

• Can be attached to ground bar or to steel frame of tank

cars or trucks.

• 1-14" long 38-16 threaded stud with nut and lock washer.

• Used for static grounding.

Part No. Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GRDSTD1.25 14256-14

Brass Ground Stud

Section 1.4.8

Section 1

Grounding Components

Section 1.5

Ground Boxes

Index

Description Page

 1(0$7\SH6WHHO(QFORVXUHV ...........................................................88

 1(0$7\SH)LEHUJODVV(QFORVXUHV .....................................................88

8888

Section 1

Grounding Components

 1(0$7\SHJUD\VWHHOER[HVZLWKVFUHZFRYHU

 6WDQGDUGEDUKDV+KROHSDWWHUQVHHSDJH

• "H" hole pattern is a single row of 716" holes spaced every 1 inch.

• Two 38" x 1-78" insulators.

• ther sizes and types available. Please contact factory for more information.

Part No. Size Bar

Width

Number

of Holes

Approx. Each

Wt. (lbs.)

HWD

GB886 8" 8" 6" 2" 3 7

GB10106 10" 10" 6" 2" 6 10

GB12126 12" 12" 6" 2" 8 19

GB18186 18" 18" 6" 4" 13 20

GB24246 24" 24" 6" 4" 19 34

NEMA Type 1 Steel Enclosures

NEMA Type 4 Fiberglass Enclosures

Part No. Size Number

of Holes

Approx. Each

Wt. (lbs.)

HWD

ES240 12" 10" 6" 8 22

• 38" x 4" x 6" copper ground bar with 3 sets of 14"

holes spaced 1" on center.

• 34" x 9-12" x 11-12" white plywood backing panel.

• Four 38" x 1-12" insulators.

• Front cover stenciled with 1" high black letters and

38" high black letters.

• Striping is 12" high green and orange.

• ther sizes and types available. Please contact factory

for more information.

Section 1.5.1 & 1.5.2

Section 1

Grounding Components

Section 1.6

UL Listed

Supplementary Bonding Grids

DOVRNQRZQDV6LJQDO5HIHUHQFH*ULGV

Prefabricated Copper Ground Mesh

Index

Description Page

1.6.1 Supplementary Bonding Grids ..............................................................90

1.6.2 Flat Strip Supplementary Bonding Grids ...............................................91

 6XSSOHPHQWDU\%RQGLQJ*ULG65*1XPEHULQJ6\VWHP .........................91

1.6.4 Low Impedance Risers ........................................................................92

1.6.5 SRG to SRG Connections .....................................................................92

1.6.6 SRG Bonding ......................................................................................93

 5RXQGZLUH6XSSOHPHQWDU\%RQGLQJ*ULG65* ....................................94

1.6.8 Ground Pedestal Clamps & Bonding Clamps ..........................................94

1.6.9 Computer Room Ground Clamps ..........................................................96

1.6.10 Static Floor Bonding Clamp Kit .............................................................96

 8//LVWHG3UHIDEULFDWHG&RSSHU*URXQG0HVK .......................................97

 &RSSHU*URXQG0HVK:RUNVKHHW ..........................................................99

 &RSSHU*URXQG0HVK ........................................................................100

 3HUVRQQHO6DIHW\0DWV .......................................................................101

9090

Section 1

Grounding Components

Today s electronic environments require specialized grounding applications. Understanding

higher frequency grounds, equipotential ground planes and supplementary bonding subsystems

are imperative to protecting sophisticated equipment systems. Harger offers the knowledge and

SURGXFWVUHTXLUHGWRSURWHFWWKHVHGHOLFDWHV\VWHPV6LJQDO5HIHUHQFH*ULGV65*DUHDOVRNQRZQ

as Supplementary Bonding Grids.

Note: The SRG acronym will not change. Listed 467

Supplementary Bonding Grids

DEFINITIONS*:

• Equipotential Plane: A grid, sheet, mass, or masses of conducting material which, when bonded

  WRJHWKHURIIHUVDQHJOLJLEOHLPSHGDQFHWRFXUUHQWÀRZ6HUYHVDVVLJQDOUHIHUHQFHVXEV\VWHPIRU

  QHZIDFLOLWLHV

• Higher Frequency Ground: The interconnected metallic network intended to serve as a common

reference for currents and voltages at frequencies above 30 kHz and in some cases above 300 kHz.

  3XOVHDQGGLJLWDOVLJQDOVZLWKULVHDQGIDOOWLPHVRIOHVVWKDQPLFURVHFRQGDUHFODVVL¿HGDVKLJKHU

frequency signals.

• Signal Reference Subsystem: A conductive sheet or cable networkmesh providing an

equipotential reference for C-E equipments to minimize interference and noise.

 0LOLWDU\+DQGERRN$

Section 1.6.1

Section 1

Grounding Components

Hargers Flat Strip Supplementary Bonding Grids are manufactured from 2" wide x 26 gauge soft copper

strip. They are welded together forming a 2 x 2 pattern. Rolls of SRG range from 2 to 18 wide and the

weight per roll is usually limited to a maximum of 250 pounds. The following page offers a design guide to

KHOSGHWHUPLQHZKDWSDUWQXPEHUVDUHUHTXLUHGIRUWKHÀDWVWULSV\VWHP6LJQDO5HIHUHQFH*ULGV65*DUHDOVR

NQRZQDV0HVK%1¶V6\VWHP5HIHUHQFH3RWHQWLDO3ODQHV6533DQG6XSSOHPHQWDU\%RQGLQJ*ULGV

Note: The SRG acronym will not change.

Listed 467

• Commonly stocked.

Part No. Description Approx. Each

Wt. (lbs.)

SRG105024 10 x 50, 24" .C. Spacing 90

SRG125024 12 x 50, 24" .C. Spacing 98

Flat Strip Supplementary Bonding Grids

Supplementary Bonding Grid (SRG) Numbering System

Standard SRG Sizes

Example

SRG 12 46 24

SRG

0HVK

Width

LQIHHW

Length

LQIHHW .C. Spacing

LQLQFKHV

APPLICATION NOTES:

 7KHJULGOLHVGLUHFWO\RQWKHVXEÀRRUWKDWVXSSRUWVWKHUDLVHG

 ÀRRU,WPD\RUPD\QRWEHJOXHGRUIDVWHQHGGRZQ3RZHUDQG

data cables lay on the grid. The advantage of this geometry is that,

due to decreased open loop area, the coupling of radiated energy

 IURPIDU¿HOGSKHQRPHQDLQWRWKHFDEOHVLVPLQLPL]HGZKHQWKH\

are very close to the copper strips that form the signal reference

grid. The higher capacitance between the cables and the signal

reference grid also increases the protected circuits noise immunity

 WRHOHFWULF¿HOGV0LQLPXPVSDFLQJEHWZHHQWKHFDEOHVDQGWKHVLJQDO

 UHIHUHQFHJULGDOVRUHGXFHVVXVFHSWLELOLW\WRPDJQHWLF¿HOGV%RWKRI

 WKHVHDUHQHDU¿HOGHIIHFWV

A possible disadvantage of this form of signal reference grid is the

requirement for longer bonding straps as compared to the raised

 ÀRRUEDVHGVLJQDOUHIHUHQFH7ZRERQGLQJVWUDSVRIGLIIHUHQW

 OHQJWKVWRHDFKSLHFHRIHTXLSPHQWVXEVWDQWLDOO\UHGXFHVWKH

impedance of the strap."

2005 IEEE Std. 1100

NOTES:

 [&RSSHU6WULSLVXVHGXQOHVVVSHFL¿HGRWKHUZLVH

 0HHWVUHTXLUHPHQWVRI,(((6WG

Section 1.6.2 & 1.6.3

9292

Section 1

Grounding Components

• Kit includes all necessary hardware.

• Use mold SRG2016K to weld LIR to SRG.

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• The SRG mold can be used to make all required strip to strip connections.

• For low smoke requirements, a USSKIT page 276 is required to convert standard UltraShot molds into

 ORZVPRNHQRÀDPHPROGVXVLQJ8OWUD6KRWZHOGPHWDORQO\

Adacent SRG ats

Welded Together

Cross Tee Splice

LIR Kit

Part No. Material Length Riser or Kit

LIR18 2" x .016" Flat Copper 18" Riser

LIR18KIT 2" x .016" Flat Copper 18" Kit

LIR24 2" x .016" Flat Copper 24" Riser

LIR24KIT 2" x .016" Flat Copper 24" Kit

LIR36 2" x .016" Flat Copper 36" Riser

LIR36KIT 2" x .016" Flat Copper 36" Kit

LIR72 2" x .016" Flat Copper 72" Riser

LIR72KIT 2" x .016" Flat Copper 72" Kit

Mold Part No. Flat Strip Weld Metal Handle Clamp

UltraShot NUWTUBE

SRG2016K 2" x .016" US32 NUWTUBE32 H1

Low Impedance Risers

SRG to SRG Connections

5/16" Ø

SRG

FIELD ADE

ETHERIC

CNNECTIN

LIR18

Section 1.6.4 & 1.6.5

Section 1

Grounding Components

Pedestal Bonding to SRG

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copper cable. The cable should take the shortest path between the pedestal and the SRG. The length of the wire

should not exceed 2 feet. The bond wire can either be exothermically welded to the pedestal preferred method

or mechanically attached using a UL Listed Pedestal Ground Clamp see page 94.

Exothermically Welded Pedestal Connections

Exothermic Connections for Bonding to Building Steel

All columns within and at perimeter of the computer room shall be bonded to the SRG using a concentric stranded

FRSSHUFRQGXFWRU$:*VWUDQGFRSSHULVWKHPRVWFRPPRQFRQGXFWRUXVHGIRUWKLVDSSOLFDWLRQ7KHFDEOH

should take the shortest path between the building steel and the Supplementary Bonding Grid.

• For low smoke requirements, a USSKIT page 276 is required to convert standard

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• For low smoke requirements, a USSKIT page 276 is required to convert

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metal only.

#6 conc to SRG

Building Steel

VA6B Mold

#6 conc

Mold Part

No. Connection Weld Metal Handle

Clamp

UltraShot NUWTUBE

H61S &RQFWR6T3HGHVWDO US25 NUWTUBE25 H4

BCF61.5016B &RQFWR65* US25 NUWTUBE25 H1

Mold Part

No. Connection Weld Metal Handle

Clamp

UltraShot NUWTUBE

A6B &RQFWR%XLOGLQJ6WHHO US45 NUWTUBE45 H1

A4B &RQFWR%XLOGLQJ6WHHO US45 NUWTUBE45 H1

A2B &RQFWR%XLOGLQJ6WHHO US45 NUWTUBE45 H1

BCF61.5016B &RQFWR65* US25 NUWTUBE25 H1

BCF41.5016B &RQFWR65* US32 NUWTUBE32 H1

BCF21.5016B &RQFWR65* US32 NUWTUBE32 H1

SRG Bonding

Section 1.6.6

9494

Section 1

Grounding Components

"A Signal Reference Grid may also be economically fabricated from standard, bare round-wire

oined together via welding, brazing, compression or a suitable grounding clamp arrangement at

HDFKRIWKHFURVVLQJSRLQWV,(((6WG

Harger offers a variety of ground pedestal clamps and conductors to achieve these obectives.

&RQGXFWRUVFDQEHIRXQGLQ6HFWLRQSDJH6LJQDO5HIHUHQFH*ULGV65*DUHDOVRNQRZQDV

Supplementary Bonding Grids.

Note: The SRG acronym will not change.

• Accommodates cross runs without adding an additional connector. Accommodates 4

conductors in total.

• Electro-tin plated copper.

• Includes stainless steel hardware.

• ther sizes available. Please contact factory for more information.

Listed 467

Part No. U-Bolt Type Pedestal

Size

Conductor

Size (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

GPC6S Square 2' 6 5 3-12

GPC6RD Round 2' 6 5 3-12

GPC4S Square 2' 4 5 3-12

GPC4RD Round 2' 4 5 3-12

GPC2S Square 2' 2 5 3-12

GPC2RD Round 2' 2 5 3-12

GPC20RD1.75 Round 1-18" - 1-34" 20 & 6 5 7-12

Round-wire Supplementary Bonding Grid

Ground Pedestal Clamps & Bonding Clamps

GPC - square GPC20RD1.75

• Electro-tin plated copper.

• Includes stainless steel hardware.

Part No. U-Bolt Type Pedestal

Size

Conductor

Size

Box

Qty.

Approx. Box

Wt. (lbs.)

GPC2FSS Square 1" 2" Flat Strip 5 4

GPC2FSRD Round 1" 2" Flat Strip 5 4

Ground Pedestal Clamps for Flat Strip

Section 1.6.7 & 1.6.8

Section 1

Grounding Components

• Electro-tin plated bronze includes stainless steel hardware.

• Accommodates 3 conductors from 6 AWG up to 40, with a maximum

VLQJOHFRQGXFWRURI0&0RUWZRFRQGXFWRUVRI0&0

• Fits both round and square pedestal legs up to 1" outside diameter.

Listed 96

Listed 467

Listed 96

Listed 467

Listed 96

Listed 467

Ground Pedestal Clamps & Bonding Clamps

• Electro-tin plated bronze includes stainless steel hardware.

 $FFRPPRGDWHVFRQGXFWRUVIURP$:*XSWR0&0

• Fits round pedestal outside diameter range .75" - 1.7".

• Electro-tin plated bronze includes stainless steel hardware.

 $FFRPPRGDWHVFRQGXFWRUVIURP$:*XSWR0&0

• Fits round pedestal outside diameter range 1" - 2.4".

Part No. Material Pedestal

Diameter Range

Pipe Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CPC.5.75 Tinned Bronze .5" - 1" .375" - 1" 5 2-12

Part No. Material Pedestal

Diameter Range

Pipe Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CPC11.25 Tinned Bronze 1" - 1.625" .75" - 1.7" 5 3

Part No. Material Pedestal

Diameter Range

Pipe Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CPC1.52 Tinned Bronze 1.5" - 2.375" 1" - 2.4" 5 3-34

Section 1.6.8

9696

Section 1

Grounding Components

Ground Pedestal Clamps & Bonding Clamps

• Used when welded connections are not feasible.

• Unique design allows clamps to form connections at most any angle.

 6SHFL¿FXVHVLQFOXGHIDEULFDWLRQXQGHUDQH[LVWLQJFRPSXWHUURRPÀRRU

• Electro-tin plated brass.

Listed 467

Part No. Conductor Size

(AWG) Box Qty. Approx. Box Wt. (lbs.)

CRGC6 625 4

CRGC4 410 5

CRGC2 210 5

Computer Room Ground Clamps

• Heavy duty bronze clamp includes stainless steel hardware.

 $YDLODEOHHOHFWURWLQSODWHG:KHQRUGHULQJDGGSUH¿[7WR

part number.

• Fits both round and square pedestal legs up to 1-18"

outside diameter.

Part No. Conductor

Size (AWG) Box Qty. Approx. Box

Wt. (lbs.)

*30&, 6 Sol. thru 20 Str. 5 2-12

7*30&, 6 Sol. thru 20 Str. 5 2-12

Section 1.6.8 - 1.6.10

Kit Includes:

 &66[66KH[KHDGFDSVFUHZ

 /:666ORFNZDVKHU

 :666ÀDWZDVKHU

 *(&/%$FRPSUHVVLRQOXJ

 0DQXIDFWXUHGIURPFRSSHUDOOR\

 7ZRSLHFHGHVLJQVDQGZLFKHV¿UPO\VHFXUHVWKHJURXQGVWUDS

• Wall mounting hardware, ground bar and conductor not included.

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Part No. Box Qty. Approx. Box Wt. (lbs.)

SFBC3KIT 1 1-14

Static Floor Bonding Clamp Kit

Section 1

Grounding Components

Prefabricated wire mesh is a simple cost effective method of enhancing ground systems.

Applications include improving the ground plane at telecommunications and radio transmitting

UHFHLYLQJIDFLOLWLHVDQGUHGXFLQJVWHSDQGWRXFKSRWHQWLDOVDWSRZHUSODQWVDQGVXEVWDWLRQV0HVKLV

also used where ground rods are impossible to drive or are ineffective because of soil conditions.

Wire mesh is manufactured from solid copper or copper clad steel wire, ranging from 10 AWG

to 4 AWG. Normal spacing between conductors is 4", 6", 8", 12", 24" and 48". All oints are silver

brazed ensuring excellent electrical continuity, corrosion resistance and superior strength.

Standard Mat Sizes

UL Listed Prefabricated Copper Ground Mesh

• ther sizes available. Please contact factory for more information.

Listed 467

Section 1.6.11

Part No. Width

(ft.)

Length

(ft.)

Conductor

Size/Type (AWG)

Conductor

Spacing (in.)

Approx. Each

Wt. (lbs.)

*0 12 50 6 6 214

*0 12 50 6 12 117

*0 12 50 6 24 69

9898

Section 1

Grounding Components

Harger prefabricated wire mesh can be

supplied with no overhang, overlapping ends or

butt splice ends.

No verhang

"verlapping" ends

Listed 467

7KHRYHUODSSLQJHQGFRQ¿JXUDWLRQLVGHVLJQHG

to allow for side by side connections of adoining

mats. This type of connection provides the easiest

method of oining two mesh sections. Adding 2"

to one half the conductor spacing provides the

overlapping ends. For example, if the mesh size is

6" square, the overlapping end length is 5".

<RXQHHGWR¿UVWGRWKHFDOFXODWLRQIRUWKHQHWZHLJKWLQRUGHUWRFDOFXODWHWKHJURVVVKLSSLQJZHLJKW

To Calculate Net Weight1HW:HLJKW :LGWKIW[/HQJWKIW[7DEOH9DOXHOEIW2

To Calculate Gross Shipping Weight*URVV:HLJKW 1HW:HLJKW>[0HVK:LGWKIWIW@

  ([DPSOH[&X:LUH7\SH[&HOO6L]HIURPWDEOHOEIW2

Net Weight  10 x 100 x 0.328  328 lbs.

    *URVV:HLJKW >[@ OEV

Wire Type

Mesh Cell Size

4" x 4" 6" x 6" 8" x 8" 12" x 12" 24" x 24" 24" x 48" 48" x 48"

10 Cu 0.199 0.132 0.099 0.067 0.034 0.027 0.019

8CW3D 0.257 0.171 0.129 0.087 0.045 0.035 0.024

8 Cu 0.312 0.208 0.157 0.106 0.055 0.042 0.030

6CW3D 0.451 0.301 0.227 0.153 0.080 0.061 0.043

6 Cu 0.491 0.328 0.248 0.167 0.087 0.067 0.047

4 Cu 0.775 0.519 0.392 0.265 0.138 0.106 0.075

UL Listed Prefabricated Copper Ground Mesh

Mesh Net Weight in Pounds per Square Foot

Section 1.6.11

Section 1

Grounding Components

DON’T COUNT THE OVERHANG FOR TOTAL LENGTH/WIDTH

Standard Mesh

Con¿gurations

Wire Size 4, 6, 8, 10 AWG

Solid Conductor

Wire Type Pure copper or copper clad

 FRQGXFWLYLW\

0HVK6L]H VTXDUHWKURXJKVTXDUH

in 4" and 6" increments

Conductors

No verhang

OC’’

verlapping ends

OE’’

L’

W’

Part No. Type

4 Solid Copper

6 Solid Copper

6CW3D Copper Clad

30 Conductivity

8 Solid Copper

8CW3D Copper Clad

30 Conductivity

10 Solid Copper

End Type Description

E1 verlapping End,

verhang 1 End

E2 verlapping End,

verhang 2 Ends

Copper Ground Mesh Worksheet

GM 12 46 6 24 OE1

Example

*URXQG0HVK Width

IW

Length

IW Conductor

SizeType

.C. Spacing

LQ

End Type

NOTES:

 2YHUODSSLQJHQGVDUHHTXDOWRWKH2&VSDFLQJSOXVXQOHVVVSHFL¿HGRWKHUZLVH

• 40 DSA conductor available. Please contact factory for more information.

Section 1.6.12

100100

Section 1

Grounding Components

12'-0"

• 12 x 12 prefabricated wire grounding mesh with 6" squares made

from 6 AWG solid copper.

• Available with a tinned perimeter conductor exothermically welded

to mesh.

 0HVKLVVLOYHUEUD]HGDWDOOFURVVRYHUVXVLQJDRUVLOYHU

EUD]LQJDOOR\DQGDQRQFRUURVLYHÀX[

Listed 467

Perimeter

Conductor

Part No. Perimeter Conductor (AWG) Approx. Each Wt. (lbs.)

*0 None 50

*037 2T 60

*0635 40-19T 81

Copper Ground Mesh

APPLICATION NOTES:

• For enhancing external grounding systems at radio, paging, cellular, etc. transmittingreceiving facilities.

• If strategically placed, mesh can be used as a safety adunct to reduce dangerous step and touch potentials.

• Perimeter conductor makes for easy attachment to ground conductors.

Section 1.6.13

Section 1

Grounding Components

Harger personnel safety mats are designed to protect against "touch potentials" under fault

FRQGLWLRQV/LVWHGEHORZDUHVWDQGDUGPDWFRQ¿JXUDWLRQVKRZHYHUPDWVFDQEHFXVWRPL]HGE\

utilizing the personnel safety mat numbering system. The following example is a safety mat that is

6 wide x 6 long made up of 6 solid copper conductor. Conductors are spaced every 12" and the

mat has a 10 AWG solid center wire.

Standard Mat Con¿gurations

0DW6L]H [[[[

Wire Size 4, 6, 8 AWG Solid Conductor

:LUH7\SH 3XUHFRSSHURUFRSSHUFODGVWHHOFRQGXFWLYLW\

0HVK6L]H VTXDUHWKURXJKVTXDUHLQLQFUHPHQWV

Center Wire ptional - See Page 11, Section 1.1 for conductors

available. Comes with standard 6" overhang on

both sides of mat.

Listed 467

Personnel Safety Mat

Numbering System

360&6

Conductor Spacing

LQ

0HVK6L]H

ptional

Center Wire

Conductor

SizeType

Length

IW

Width

IW

Personnel

6DIHW\0DW

Part No. Type

4 Solid Copper

6 Solid Copper

6CW3D Copper Clad

30 Conductivity

8 Solid Copper

8CW3D Copper Clad

30 Conductivity

Part No. Width

(ft.)

Length

(ft.)

Conductor

Size/Type (AWG)

Conductor

Spacing (in.)

Optional

Center Wire

Approx. Each

Wt. (lbs.)

360&6 46 6 6 10 Sol. 11

360& 46 4 4 2023

360&6 610 6 6 40 Sol. 26

Personnel Safety Mats

Conductors

Standard Mat Sizes

NOTES:

• 40 DSA conductor available. Please contact factory for more information.

Section 1.6.14

102102

Section 1

Grounding Components

Notes

Section 1

Grounding Components

Section 1.7

Bonding Straps/Bonding Jumpers

Index

Description Page

1.7.1 Bonding Strap Numbering System ......................................................104

1.7.2 ne Hole Tinned Flat Braid Copper Bonding Straps .............................105

1.7.3 Two Hole Tinned Flat Braid Copper Bonding Straps .............................106

1.7.4 ne Hole Bare Copper Braid Bonding Strap & Kit ................................107

1.7.5 BondingGrounding Straps Numbering System ....................................108

1.7.6 BondingGrounding Straps ................................................................108

1.7.7 Bonding umper Numbering System ...................................................109

1.7.8 ne Hole Bonding umpers & Kits ......................................................109

1.7.9 Bonding umper Kit ..........................................................................110

1.7.10 Two Hole Insulated Bonding umper & Kits .........................................110

104104

Section 1

Grounding Components

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hole compression lugs. Harger offers a variety of lengths and styles. Customizing your own straps

is simple with Hargers bonding strap numbering system. To design your own custom bonding strap

simply follow the steps outlined below. The following example is a 12" wide, .094" thick, 12" long

bonding strap using 2 hole compression lugs with 1" .C. spacing between 38" bolt holes.

1. Width of braid strap

2. Thickness of braid strap

/HQJWKRIEUDLGVWUDS2&IURPOXJKROH

6SHFL¿HVRQHRUWZRKROHVSHUVLGHRIVWUDS

5. .C. Spacing between Bolt Hole on 2 Hole Lugs

A58", B34", C1", D1-34"

6. Bolt hole size

Bonding Strap Numbering System

wO.C.

SPACING

GS 12 094 12 2 C 38

Width

LQ Length

LQ

No. of

Holes

per side

.C. Spacing

between Bolt Hole

on 2 Hole Lugs

Thickness

LQ

Bolt Hardware

Size

Bonding

Strap

Section 1.7.1

Section 1

Grounding Components

• "R" indicates Ring Lug.

Part No. Braid

Width Thickness

Gauge

Equivalent

(AWG)

Length

No. of

Holes

Per Side

Hardware

Size

Approx.

Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GS140306R13814" .030" 14 6" 1 38" 1210 5

GS1403012R13814" .030" 14 12" 1 38" 1210 5

GS1403024R13814" .030" 14 24" 1 38" 1210 5

One Hole Tinned Flat Braid Copper Bonding Straps

Part No. Braid

Width Thickness

Gauge

Equivalent

(AWG)

Length

No. of

Holes

Per Side

Hardware

Size

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GS12094613812" .094" 6 6" 1 38" 1210 5

GS120941213812" .094" 6 12" 1 38" 1210 5

GS120942413812" .094" 6 24" 1 38" 1210 5

Part No. Braid

Width Thickness

Gauge

Equivalent

(AWG)

Length

No. of

Holes

Per Side

Hardware

Size

Approx.

Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

*6370: 58" .062 8 15.2" 1 716" 14102-12

APPLICATION NOTES:

• Dimensions are nominal sizes.

• See page 104 for strap dimensions.

• ther sizes available. Please contact factory for more information.

Section 1.7.2

106106

Section 1

Grounding Components

Part No. Braid

Width Thickness

Gauge

Equivalent

(AWG)

Length

No. of

Holes

Per Side

O.C.

Spacing

Hardware

Size

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GS14030102A1414" .030" 14 10" 2 58" 14" 1210 5

GS14030162A1414" .030" 14 16" 2 58" 14" 1210 5

GS14030242A1414" .030" 14 24" 2 58" 14" 1210 5

Two Hole Tinned Flat Braid Copper Bonding Straps

Part No. Braid

Width Thickness

Gauge

Equivalent

(AWG)

Length

No. of

Holes

Per Side

O.C.

Spacing

Hardware

Size

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GS34062122A1434" .062" 6 12" 2 58" 14" 1210 5

GS34062122C3834" .062" 6 12" 2 1" 38" 1210 5

GS34062182A1434" .062" 6 18" 2 58" 14" 1210 5

GS34062182C3834" .062" 6 18" 2 1" 38" 1210 5

GS34062242A1434" .062" 6 24" 2 58" 14" 1210 5

GS34062242C3834" .062" 6 24" 2 1" 38" 1210 5

GS34062302A1434" .062" 6 30" 2 58" 14" 1210 5

GS34062302C3834" .062" 6 30" 2 1" 38" 1210 5

Part No. Braid

Width Thickness

Gauge

Equivalent

(AWG)

Length

No. of

Holes

Per Side

O.C.

Spacing

Hardware

Size

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GS12094122A1412" .094" 6 12" 2 58" 14" 1210 5

GS12094122C3812" .094" 6 12" 2 1" 38" 1210 5

GS12094182A1412" .094" 6 18" 2 58" 14" 1210 5

GS12094182C3812" .094" 6 18" 2 1" 38" 1210 5

GS12094242A1412" .094" 6 24" 2 58" 14" 1210 5

GS12094242C3812" .094" 6 24" 2 1" 38" 1210 5

APPLICATION NOTES:

• Dimensions are nominal sizes.

• See page 104 for strap dimensions.

• ther sizes available. Please contact factory for more information.

Section 1.7.3

Section 1

Grounding Components

• Dimensions are nominal sizes.

• See page 104 for strap dimensions.

• ther sizes available. Please contact factory for more information.

Part No. Braid

Width Thickness

Gauge

Equivalent

(AWG)

Length No. of

Holes

O.C.

Spacing

Hardware

Size

Approx.

Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GS1062122A14 1" .062" 4 12" 2 58" 14" 1210 5

GS1062122C38 1" .062" 4 12" 2 1" 38" 1210 5

GS1062182A14 1" .062" 4 18" 2 58" 14" 1210 5

GS1062182C38 1" .062" 4 18" 2 1" 38" 1210 5

GS1062242A14 1" .062" 4 24" 2 58" 14" 1210 5

GS1062242C38 1" .062" 4 24" 2 1" 38" 1210 5

Two Hole Tinned Flat Braid Copper Bonding Straps

Part No. Braid

Width Thickness Gauge

Equivalent (AWG) Length No. of

Holes

Hardware

Size

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GS58101TIE 716" .070" 7 10" 1 716" 14102-12

Part No. Braid

Width Thickness Length No. of

Holes

O.C.

Spacing

Hardware

Size

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GS438070BF1014KIT 716" .070" 10" 1 10-18" 14" 14102-12

One Hole Bare Copper Braid Bonding Strap Kit

One Hole Bare Copper Braid Bonding Strap

• ther sizes available. Please contact factory for more information.

Kit Includes:

*6%)FRSSHUÀDWEUDLGERQGLQJVWUDS

1 HAAC12 aluminum antioxidant 12 oz. tube

2 N420S 14"-20 x 12" stainless steel hex nut screw

2 S44S 14"-20 x 12" stainless steel machine screw

2 LW4S 14" stainless steel split lock washer

2 SW4S 14" star lock washer

GS438070BF1014

HAAC12

N420S LW4SS44S SW4S

Section 1.7.3 & 1.7.4

108108

Section 1

Grounding Components

Chart A

Standard Terminal Width

R  34"

S  1"

T  1-38"

U  1-14"

  1-12"

W  1-34"

  2"

  2-38"

  3"

Chart B

Hole O.C. Spacing

A  12"

B  34"

C  1"

D  1-34"

E  1-14"

F  1-12"

Part No. Number

of Braids

Terminal

Width

Length Terminal

End to End

Hole O.C.

Spacing

Hardware

Size Qty. Approx. Each

Wt. (lbs.)

BGS1S12D38 1 1" 12" 1-34" 38" EA 12

BGS1S24E38 1 1" 24" 1-14" 38" EA 1

BGS2S12E12 2 1" 12" 1-14" 12" EA 1

BGS112F12 1 1-12" 12" 1-12" 12" EA 12

BGS118D12 1 1-12" 18" 1-34" 12" EA 34

• Terminal ends come tinned as standard. Bare, silver, nickel are available.

• Braid comes tinned as a standard.

• ther sizes are available. Please contact factory for more information.

Bonding/Grounding Straps Numbering System

BGS 1 S 12 D 38

Number

of Braids

Terminal Width

LQ

6HH&KDUW$%HORZ

Length LQ

LQFOXGLQJ

WHUPLQDO

Hardware

Size

Bonding

Grounding

Strap

Hole .C.

Spacing

LQ

6HH&KDUW%%HORZ

Section 1.7.5 & 1.7.6

Bonding/Grounding Straps

Section 1

Grounding Components

Bonding umpers are constructed from round conductors, insulated or bare. Available with one or two

hole compression lugs. Harger offers a variety of lengths and styles. Customizing your own umper is

simple with Hargers bonding umper numbering system. To design your own custom bonding umper

simply follow the steps outlined below. The following example is a 6-7 AWG green conductor, 6"

long with 2 hole compression lugs that have 58" .C. spacing between 14" bolt holes.

1. Conductor type

2. Length of bonding umper

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4. .C. Spacing between Bolt Hole on 2 Hole Lugs

A58", B34", C1", D1-34"

5. Bolt hardware size

G 67G 6 2 A 14

Length

LQ

No. of

Holes

Per Side .C. Spacing

between Bolt Hole

on 2 Hole Lugs

Bolt Hardware

Size

Conductor

Type

Bonding Jumper Numbering System

• 6 AWG x 7 Strand Green THW insulation. Kit includes all necessary hardware.

• ther sizes and types available. Please contact factory for more information.

Part No. Kit Conductor

Type Length No. of Holes

Per Side

Hardware

Size

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

G67G12114 No 67G 12" 1 14" 1410 5

G67G12114KIT5 es 67G 12" 1 14" 1-14 5 6-14

G67G18114 No 67G 18" 1 14" 1410 5

G67G18114KIT5 es 67G 18" 1 14" 1-14 5 6-14

G67G24114 No 67G 24" 1 14" 1410 5

G67G24114KIT5 es 67G 24" 1 14" 1-14 5 6-14

One Hole Bonding Jumpers & Kits

Section 1.7.7 & 1.7.8

Bonding

umper

O.C. Spacing

110110

Section 1

Grounding Components

• 6 AWG x 7 Strand Green THW insulation. Kit includes all necessary hardware.

• Spacing between bolt holes is 58" on center.

• ther sizes and types available. Please contact factory for more information.

Part No. Conductor

Type Length No. of Holes

Per Side

Hardware

Size

Jumper

or Kit

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

G67G82A14 67G 8" 2 14" umper 18101-14

G67G82A14KIT 67G 8" 2 14" Kit 18101-14

G67G82A14KIT5 67G 8" 2 14" Kit 34 5 3-34

G67G102A14 67G 10" 2 14" umper 14102-12

G67G102A14KIT 67G 10" 2 14" Kit 14102-12

G67G102A14KIT5 67G 10" 2 14" Kit 1-14 5 6-14

G67G122A14 67G 12" 2 14" umper 14102-12

G67G122A14KIT 67G 12" 2 14" Kit 14102-12

G67G122A14KIT5 67G 12" 2 14" Kit 1-14 5 6-14

Two Hole Insulated Bonding Jumpers & Kits

Bonding Jumper Kit

Part No. Conductor

Type Length No. of Holes

Per Side

Hardware

Size A

Hardware

Size B

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

*-*(06.,7 67G 73-14" 1 14" 38" 2 5 10

• 6 AWG x 7 strand green THW insulated.

• Bonding umper for 14" stud to ground bar or ground metal body.

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Section 1.7.9 & 1.7.10

O.C. Spacing

Section 1

Grounding Components

Section 1.8

Compression Lugs, Connectors

& Tools

Index

Description Page

1.8.1 ne Hole Compression Lugs ..............................................................112

1.8.2 Specialized Compression Lugs ...........................................................112

1.8.3 Two Hole Long Barrel Compression Lugs ............................................113

1.8.4 Slotted Long Barrel Compression Lugs ...............................................114

1.8.5 C-Type Compression Taps ..................................................................114

 0HFKDQLFDO&RPSUHVVLRQ7RROV ...........................................................115

1.8.7 Hydraulic Compression Tools & Dies ...................................................116

112112

Section 1

Grounding Components

Listed 486

One Hole Compression Lugs

Specialized Compression Lugs

Part No. Conductor

Size (AWG)

Hardware

Size

Long

Barrel

Color

Code

Box

Qty.

Approx. Box

Wt. (lbs.)

GECL6 6 14" No Blue 50 1

GECLB6 6 14" es Blue 50 1-12

GECL6386 38" No Blue 50 2

GECLB6386 38" es Blue 50 1-12

GECL4 4 14" No Gray 50 1-12

GECLB4 4 14" es Gray 50 2

GECL2 2 516" No Brown 50 2

GECLB2 2 516" es Brown 50 2

GECL2382 38" No Brown 50 2

GECLB2382 38" es Brown 50 2

GECL2142 14" No Brown 50 2

GECLB2142 14" es Brown 50 2

GECL101038" No Pink 10 12

GECLB101038" es Pink 10 1

GECL202038" No Black 10 1

GECLB202038" es Black 10 2

GECL404012" No Purple 10 1

GECLB404012" es Purple 10 3

Standard Barrel

Long Barrel

Part No. Conductor

Size (AWG)

Hole Spacing

Range

Hardware

Size

Bend

Angle

Color

Code

Box

Qty.

Approx. Box

Wt. (lbs.)

GECLB62EIA 6 or 6 FLE .5" - .625" 14" No Bend Blue 50 1-12

GECLB62EIA90 6 or 6 FLE .5" - .625" 14" Û Blue 50 1-12

 'HVLJQHGWR¿WVWDQGDUG(,$VSDFLQJ

GECLB62EIA GECLB62EIA90

NOTES:

 0DQXIDFWXUHGIURPHOHFWURSODWHGWLQQHGFRSSHU

• For use on copper or tinned copper conductors.

• Lugs have inspection ports.

• ther sizes available. Please contact factory for more information.

• See page 148 for antioxidants.

Section 1.8.1 & 1.8.2

Section 1

Grounding Components

 0DQXIDFWXUHGIURPHOHFWURSODWHGWLQQHGFRSSHU

• For use on copper or tinned copper conductors.

• Lugs have inspection ports.

• ther sizes available. Please contact factory for more information.

 )RUFRSSHUH[RWKHUPLFOXJVVHHSDJHV6;/2;/%;/-;/

• See page 148 for antioxidants.

Listed 486

Part No. Conductor

Size (AWG)

O.C. Dim.

B/T Holes

Hardware

Size

Color

Code

Box

Qty.

Approx. Box

Wt. (lbs.)

GECLB62A 6 .625" 14" Blue 50 1-12

GECLB62B 6 .75" 38" Blue 50 2

GECLB62C 6 1" 38" Blue 50 2

GECLB42A 4 .625" 14" Gray 25 1-12

GECLB42B 4 .75" 14" Gray 25 1-12

GECLB42C 4 1" 38" Gray 25 2

GECLB22A 2 .625" 14" Brown 25 1-12

GECLB22B 2 .75" 38" Brown 25 1-12

GECLB22BS 2 Sol. .75" 38" White 25 2

GECLB22C 2 1" 38" Brown 25 2

GECLB22CS 2 Sol. 1" 38" White 25 2-12

GECLB102C 101"38" Pink 10 2

GECLB102D 10 1.75" 12" Pink 10 2

GECLB202C 201"38" Black 10 1-12

GECLB202D 20 1.75" 12" Black 10 1-12

GECLB302C 301"38" range 10 2

GECLB402C 401"38" Purple 10 2

GECLB402D 40 1.75" 12" Purple 10 2-12

GECLB2502C 250 1" 38" ellow 10 3

GECLB2502D 250 1.75" 12" ellow 10 4

GECLB5002C 500 1" 38" Brown 10 5

GECLB5002D 500 1.75" 12" Brown 10 8

GECLB7502C 750 1" 38" Black 10 10

GECLB7502D 750 1.75" 12" Black 10 11

Two Hole Long Barrel Compression Lugs

Section 1.8.3

114114

Section 1

Grounding Components

Connects two copper conductors together with a hydraulic crimp tool.

Please refer to the chart for the appropriate connector.

Heavy Duty C-Taps

 0DQXIDFWXUHGIURPHOHFWURSODWHGWLQQHGFRSSHU

• For use on copper or tinned copper conductors.

• Lugs have inspection ports.

• 250 pack comes in one gallon bucket.

• See page 148 for antioxidants

Part No. Conductor

Size (AWG)

Hole Spacing

Range

Hardware

Size

Color

Codes

Box

Qty.

Approx. Box

Wt. (lbs.)

GECLB62BC 6 Str. .75" to 1" 38" Blue 50 2

GECLB62BC250BK 6 Str. .75" to 1" 38" Blue 250 10

GECLB22BCS 2 Sol. .75" to 1" 38" White 50 2

GECLB22BCS250BK 2 Sol. .75" to 1" 38" White 250 13

GECLB22BC 2 Str. .75" to 1" 38" Brown 50 2

GECLB22BC250BK 2 Str. .75" to 1" 38" Brown 250 16

Part No. Conductor (AWG) Die

Index

Box

Qty.

Approx. Box

Wt. (lbs.)

Run Tap

CT4666 4 Stranded

6 Solid

6 Stranded

6 Solid BG 50 2-12

CT4446 4 Stranded

6 Solid

4 Stranded

4 Solid BG 50 2-12

CT2248 2 Stranded

2 Solid

4 Stranded

8 Solid C50 6

CT2222 2 Stranded

2 Solid

2 Stranded

2 Solid C50 4

CT22020 Stranded

10 Solid

2 Stranded

8 Solid 10 1

CT24040 Stranded

30 Solid

2 Stranded

6 Solid D3 10 1

CT202020 Stranded

10 Solid

20 Stranded

10 Solid 10 1

CT402040 Stranded

30 Solid

20 Stranded

10 Solid D3 10 2

CT404040 Stranded

30 Solid

40 Stranded

30 Solid D3 10 2

Slotted Long Barrel Compression Lugs

C-Type Compression Taps

Listed 486

Section 1.8.4 & 1.8.5

Section 1

Grounding Components

• Dieless adustable compression tool with steel handle.

• Works with copper conductor sizes 8 AWG through

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• For use with compression lugs and light duty compression

taps.

• Approximately 2 tons of force.

• Handy compression tool terminates copper compression

connectors in wire sizes 8 AWG through 10.

• Handle length facilitates two-handed crimps when necessary.

• Approximately 2 tons of force.

• Dies included.

• ther sizes available. Please contact factory for more information.

Part No. Conductor (AWG) Color

Code

Box

Qty.

Approx. Box

Wt. (lbs.)

Run Tap

CT4666LD 6 Stranded

5, 4 AWG

8-6 Stranded

12 - 8 AWG Brown 100 2

CT2248LD

4 Stranded

3 Stranded

2 Stranded

4 Stranded

5 Stranded

12-6 Stranded

Pink 100 4

CT2222LD

2 Stranded

2 Solid

1 Stranded

1 Solid

10 Stranded

10 Solid

2 Str. - 2 Sol.

3 Str. - 3 Sol.

4 Str. - 4 Sol.

3 Str. - 3 Sol.

12 Str. - 12 Sol.

4 Str. - 4 Sol.

range 50 5

Part No. Length Approx. Each Wt. (lbs.)

0&7 24" 5

Part No. Length Approx. Each Wt. (lbs.)

0&7 10-12" 3

C-Type Compression Taps

Light Duty C-Taps

Mechanical Compression Tools

Listed 486

Section 1.8.5 & 1.8.6

116116

Section 1

Grounding Components

• Used when crimping lugs and splices up to 800

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XSWR0&0

• Hydraulic "C" head tool features a large 1.65 inch

aw opening allowing for easier insertionremoval of

large size compression terminations and oints.

• Crimping head rotates 180 degrees to facilitate

XVDJHLQFRQ¿QHGVSDFHV

• Provides 14.6 ton crimping force.

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• Available in 7 die kit. Contact the factory for details.

• Used when crimping lugs and splices up to 800

0&0LQVXODWHGWHUPLQDOVXSWR0&0DQGFWDSV

XSWR0&0

• Hydraulic "C" head tool features a large 1.65 inch

aw opening allowing for easier insertionremoval of

larger size compression terminations and oints.

• Crimping head rotates 180 degrees facilitating usage

LQFRQ¿QHGVSDFHV

• Provides 14.6 ton crimping force.

• Will accept all semicircular slotted dies common to

most 12 ton tools.

• Available in 7 die kit. Contact the factory for details.

Part No. Qty. Approx. Each Wt. (lbs.)

B131LCA EA 11.55

Part No. Qty. Approx. Each Wt. (lbs.)

HT131LC EA 11.55

Hydraulic Compression Tools & Dies

Section 1.8.7

Section 1

Grounding Components

Section 1.9

Mechanicals

Terminal Lugs, Split Bolts & Pipe Clamps

Index

Description Page

1.9.1 Dual Rated Two-Hole Aluminum Lay-In Lug ........................................118

1.9.2 ne-Hole Tinned Copper Lay-In Lug ..................................................118

1.9.3 Copper Terminal Lugs .......................................................................118

1.9.4 Copper ffset Terminal Lugs .............................................................119

1.9.5 Copper Split Bolts .............................................................................119

1.9.6 Cable Connectors .............................................................................120

1.9.7 Bonding Clamps ...............................................................................121

1.9.8 Rebar & Water Pipe Clamps ...............................................................122

1.9.9 Tinned Bronze Cable Tray Clamp........................................................122

1.9.10 Pipe Bonding Straps ..........................................................................123

1.9.11 Water Pipe Ground Clamps ................................................................123

1.9.12 Conduit Bonding Clamps ...................................................................123

1.9.13 CPC Pipe Ground Clamps ..................................................................124

1.9.14 Universal Pipe Clamps .......................................................................125

NOTE: Copper materials can consist of copper, bronze or brass. All are copper alloys.

118118

Section 1

Grounding Components

Listed 486

• Approximately 1-58" x 1-12" electro-tin plated aluminum lug allows attachment of

copper or aluminum conductors to racks and cabinets.

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LQFOXGHG

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• UL Listed

• Allows grounding of racks and cabinets utilizing standard EIATIA hole spacing.

• Parallel mounting direction allows for better cable management.

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• Used for grounding or continuous loop bonding in applications such as

pool grounding or P array frame grounding.

• Approximately 1-18" x 38" x 78" electro-tin plated copper lug.

• Includes slotted stainless steel set screw.

• Tongue accepts 10 screw.

• Allows conductor to be laid in without cutting conductor.

• Corrosion resistant.

• Suitable for direct burial.

Part No. Conductor Range (AWG) Bolt Hole

Size

O.C.

Spacing Qty. Approx. Each

Wt. (lbs.)

Maximum Minimum

LI20142 201414" 58" EA 14

Part No. Conductor Range (AWG) Bolt Hole

Size

Box

Qty.

Approx. Box

Wt. (lbs.)

Maximum Minimum

TCLI414DB 4 14 10 10 34

Part No. Conductor Range (AWG) Bolt Hole

Size

Ampere

Rating

Box

Qty.

Approx. Box

Wt. (lbs.)

Maximum Minimum

GEL1 8 Str. 14 Sol. 8 35 100 2-14

GEL2 4 Str. 14 Sol. 14" 70 100 5-12

GEL3 10 Str. 8 Sol. 516" 125 50 5-14

GEL4 0&0 6 Sol. 38" 250 25 5

Dual Rated Two-Hole Aluminum Lay-In Lug

One-Hole Tinned Copper Lay-In Lug

Copper Terminal Lugs

Section 1.9.1 - 1.9.3

Listed 467

Listed 486

Section 1

Grounding Components

Part No. Conductor Range (AWG) Bolt Hole

Size

Ampere

Rating

Box

Qty.

Approx. Box

Wt. (lbs.)

Maximum Minimum

GEL1 10 Str. 14 Str. 8 25 100 2-12

GEL2 6 Str. 14 Str. 8 50 100 2-14

GEL3 2 Str. 8 Str. 14" 70 100 4

GEL4 10 Str. 8 Str. 14" 125 25 3

GEL5 40 Str. 2 Str. 38" 225 25 6

*(2/0&0 0&0 10 Str. 12" 400 10 8

Listed 486

ther sizes available. Please contact the factory for more information.

Part No. Conductor Range for

Equal Main (AWG)

Minimum

Tap

Box

Qty.

Approx. Box

Wt. (lbs.)

GESB6 4 Sol. - 8 Sol. 16 Sol. 100 7-14

GESB2 2 Str. - 6 Sol. 14 Str. 50 6

GESB1010 Str. - 4 Sol. 14 Sol. 20 3-14

GESB2020 Str. - 2 Sol. 14 Str. 15 3-14

GESB4040 Str. - 10 Sol. 10 Sol. 10 3-34

GESB250 0&06WU 10 Sol. 10 3-34

Copper Offset Terminal Lugs

Copper Split Bolts

• Suitable for direct burial.

Section 1.9.4 & 1.9.5

Listed 467

Listed 486

120120

Section 1

Grounding Components

• Approximately 2" x 1-34" two piece connector used for splicing cables and rods.

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 0DQXIDFWXUHGIURPKLJKFRQGXFWLYLW\FRSSHUDOOR\

• Recommended installation tool - 12" deep socket wrench, end wrench or nut driver.

• Suitable for direct burial.

ETPB - Electro Tin Plated Bronze.

• Approximately 78" x 1-58" one bolt, two piece connector splices

conductor up to 916" diameter.

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 0DQXIDFWXUHGIURPKLJKFRQGXFWLYLW\FRSSHUDOOR\

• Recommended installation tool - 12" deep socket wrench, end wrench or

nut driver.

• Suitable for direct burial.

ETPB - Electro Tin Plated Bronze.

Listed 467

• Approximately 2" square, two piece connector provides over 1-12" surface

contact between conductors.

[VWDLQOHVVVWHHOFDSVFUHZZLWKÀDWZDVKHUDQGQXWLQFOXGHG

 0DQXIDFWXUHGIURPKLJKFRQGXFWLYLW\FRSSHUDOOR\

• Recommended installation tool - 12" socket wrench, end wrench or nut driver.

• Suitable for direct burial.

ETPB - Electro Tin Plated Bronze.

Part No. Material Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

208 Copper 6 - 4010 2-12

208T ETPB 6 - 4010 2-12

Part No. Material Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

B1BC Copper 0&0 10 4

TB1BC ETPB 0&0 10 4

Part No. Material Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

204 Copper 0&0 10 4-12

204T ETPB 0&0 10 4-12

Listed 96

Cable Connectors

1 Bolt Bonding Connectors

1 Bolt Parallel Connectors

2 Bolt Parallel Connectors

Listed 467

Section 1.9.6

Section 1

Grounding Components

• Approximately 1-34" x 2" two piece, one bolt connector connects conductors

WKURXJKGLDPHWHUWRÀDWPHWDOREMHFWVXSWRWKLFNQHVVVXFKDVVWHHO

ladders, small I-beams, channel, etc.

 [VWDLQOHVVVWHHOFDSVFUHZZLWKÀDWZDVKHULQFOXGHG

 0DQXIDFWXUHGIURPKLJKFRQGXFWLYLW\FRSSHUDOOR\

• Recommended installation tool - 12" socket wrench, end wrench or nut driver.

• Suitable for direct burial.

ETPB - Electro Tin Plated Bronze.

Listed 467

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• Approximately 2-12" x 3-14" cast bonding plate provides over

8 square inches of bonding surface.

• Dual cable pressure connector accepts conductors up to 916" diameter.

• Two 516" mounting holes provide secure mounting.

• Recommended installation tool - 12" socket wrench, end wrench or nut driver.

• Suitable for direct burial.

ETPB - Electro Tin Plated Bronze.

Listed 467

• Approximately 3-34" x 2-12" bonding plate provides over 8 square inches of

bonding surface.

• Large cable connector offers 3" of contact between the bonding plate and the cable.

• Accommodates conductors up to 916" diameter.

• Ideal for bonding to steel I-beams up to 1" thick.

• Recommended installation tool - 12" socket wrench, end wrench or nut driver.

• Suitable for direct burial.

ETPB - Electro Tin Plated Bronze.

Part No. Material Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

213 Copper 6 - 4010 4-12

213T ETPB 6 - 4010 4-12

Part No. Material Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

217 ETPB 6 - 40 5 3-12

Part No. Material Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

223 Copper 6 - 4010 20

223T ETPB 6 - 4010 20

Listed 96

Bonding Clamps

Cable to Flat Metal Connectors

Bonding Plate

Flange Bonding Clamp

APPLICATION NOTES:

• It is imperative to properly prepare the bonding surface before applying the bonding lug or plate. All

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recommended to ensure all surface oxidants have been removed. Generously coat the bonding surface

  ZLWKWKHDSSURSULDWHDQWLR[LGDQWVHHSDJHWKHQLQVWDOOWKHERQGLQJOXJRUSODWH

Section 1.9.7

122122

Section 1

Grounding Components

• Used for bonding galvanized steel or aluminum cable trays to the

grounding electrode system.

• TBCTC can replace 3 clamps from other manufacturers due to its superior

conductor range taking design.

• Electro-tin plated cast bronze.

• Two-piece connector provides a 1-12" linear surface contact between

conductors and the clamp.

 VWDLQOHVVVWHHOULEEHGQHFNEROWZLWKORZSUR¿OH3KLOOLSVKHDG

can be driven into a 0.44" hole to prevent rotation during installation.

• Aluminum conductors should be wire brushed and used with a inc based

DQWLR[LGDQW+$$-&SDJH

• Recommended installation tools 916" socket wrench, open-end wrench

or nut driver, 716" drill bit, 4 Phillips screw driver and a hammer.

• Recommended torque 15 ft-lbs.

• Suitable for direct burial.

Listed 467

Part No. Conductor Range (AWG) Box

Qty.

Approx. Box

Wt. (lbs.)

TBCTC 6ROLGWKURXJK0&0 10 5

Listed 96

Cable Tray Clamps

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• Aids in the establishment of an equipotential ground plane thus reducing problems

associated with stray voltage.

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• Comes with a 5 foot copper conductor exothermically welded to the strap.

Part No. OD Tube

Size

Conductor

Size (AWG)

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

231S2-2 1-12" - 2-12" 2 Solid 12 25 12-12

231S2-4 1-12" - 2-12" 4 Solid 12 25 12-12

231S2-6 1-12" - 2-12" 6 Solid 12 25 12-12

Pipe Bonding Straps

Section 1.9.8 & 1.9.9

• Used for bonding galvanized steel or aluminum cable trays to the grounding

electrode system.

• Used when welded connections are not feasible.

• Unique design allows clamps to form connections at most any angle.

• Electro-tin plated brass.

Listed 467

Part No. Conductor Size

(AWG) Box Qty. Approx. Box Wt. (lbs.)

CRGC6 625 4

CRGC4 410 5

Tinned Bronze Cable Tray Clamp

Section 1

Grounding Components

 0DQXIDFWXUHGIURPKLJKFRQGXFWLYLW\FRSSHUDOOR\

• Approved for direct burial in earth or concrete.

• Lay-in feature speeds installation.

• RB12A is for parallel mounted conductors.

• RB12B is for perpendicular mounted conductors.

RB12A

RB12B

Listed 467

Part No. Rebar

Range

Pipe

Range

Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

RB12A 38" - 1" 12" x 1" 10 Sol. - 2 Str. 10 2-12

RB12B 38" - 1" 12" x 1" 10 Sol. - 2 Str. 10 2-12

Rebar & Water Pipe Clamps

• Bronze clamp has many uses such as bonding to ground rods or copper

water pipes.

 %URQ]HFODPSIRU ERQGLQJFRQGXLWV WKDWDUHÀXVK PRXQWHGWR DVXUIDFH

VXFKDVDZDOOÀRRURUFHLOLQJ

 /RZ3UR¿OHGHVLJQXWLOL]HVGLDPHWHUORQJPDFKLQHVFUHZV

 Electro tin plated bronze.

 Includes stainless steel hardware. Rated for direct burial.

Part No. Ground Rod

or Pipe Size

Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

BGC4 12" - 1" 10 - 210 3

BGC41.25-2 1-14" - 2" 10 - 210 6

BGC42.5-4 2-12" - 4" 10 - 210 9

Water Pipe Ground Clamps

Conduit Bonding Clamps

Listed 467

Section 1.9.10 - 1.9.12

Listed 467

Part No. Conduit

Range

Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

BGC4SCS 12" - 34" 10 - 210 2-12

TBGC4SCS 12" - 34" 10 - 210 2-12

TBGC4SCSSS12" - 34" 10 - 210 2-12

124124

Section 1

Grounding Components

Listed 96

Listed 467

Listed 96

Listed 467

Listed 96

Listed 467

CPC Pipe Ground Clamps

Pipe Range .5/.75

Pipe Range 1/1.25

Pipe Range 1.5 through 6

Tamper Resistant

Part No. Tamper

Resistant Material Nominal Pipe

Size Range

Pipe Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CPC11.25 No ETPB 1" - 1.25" .75" - 1.7" 5 3

CPC11.25TP es ETPB 1" - 1.25" .75" - 1.7" 5 3

Part No. Tamper

Resistant Material Nominal Pipe

Size Range

Pipe Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CPC.5.75 No ETPB .5" - .75" .375" - 1" 5 2-12

CPC.5.75TP es ETPB .5" - .75" .375" - 1" 5 2-12

• Feature quick connect, bi-directional design.

3UHVVHGVWXGGHVLJQHQVXUHVDÀXVKPRXQWLQJVXUIDFH

• Feature quick connect, bi-directional design.

3UHVVHGVWXGGHVLJQHQVXUHVDÀXVKPRXQWLQJVXUIDFH

Part No. Tamper

Resistant Material Nominal Pipe

Size Range

Pipe Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CPC1.52 No ETPB 1.5" - 2" 1" - 2.4" 5 3-34

CPC1.52TP es ETPB 1.5" - 2" 1" - 2.4" 5 3-34

CPC2.53 No ETPB 2.5" - 3" 2.25" - 3.5" 5 5

CPC2.53TP es ETPB 2.5" - 3" 2.25" - 3.5" 5 5

CPC3.54 No ETPB 3.5" - 4" 3.2" - 4.5" 5 6-14

CPC3.54TP es ETPB 3.5" - 4" 3.2" - 4.5" 5 6-14

CPC56 No ETPB 5" - 6" 4.75" - 6.63" 5 8-34

CPC56TP es ETPB 5" - 6" 4.75" - 6.63" 5 8-34

'XDO8//LVWLQJ8/DQG8/

• Acceptable for direct burial.

• Tamper Resistant comes with break away nuts.

:LGHFRQGXFWRUUDQJH6ROLGWKURXJK0&0

• Also used for pedestal grounding.

 Electro Tin Plated Bronze includes stainless steel hardware.

Section 1.9.13

Section 1

Grounding Components

Universal Pipe Clamps

• Provides bi-directional grounding capabilities making it the perfect

connection for grounding large diameter pipes.

• Clamps include mechanical connector to connect ground conductors

 $:*WKUX0&0

• Clamps can also be connected to ground conductors via exothermic

connections andor standard compression lugs.

 0DQXIDFWXUHGIURPKLJKO\FRQGXFWLYHWLQQHGFRSSHULQFOXGHV

stainless steel hardware.

 3URYLGHVRIFRQWDFWDUHDWRHQVXUHVXI¿FLHQWHOHFWULFDOFRQWDFW

for both ground fault and lightning current.

• Lug ends are 14" x 1" and have holes that are 716" diameter

1" on center spacing.

 )RUFRQGXFWRUVODUJHUWKDQ0&0H[RWKHUPLFDOO\ZHOGWR

the clamp.

• Rated for Direct Burial.

Listed 96

Listed 467

Part No. Material Nominal

Pipe Size

Box

Qty.

Approx. Box

Wt. (lbs.)

UPC8C Tinned Copper 8" 5 14

UPC10C Tinned Copper 10" 5 15-14

UPC12C Tinned Copper 12" 5 17-34

 $OOFODPSVSURYLGHRIFRQWDFWDUHDWRHQVXUHVXI¿FLHQW

electrical contact for both ground fault and lightning current.

• These clamps can be connected to ground conductors via

exothermic connections andor standard compression lugs.

• Lug ends are 14" x 1" and have holes that are 38" diameter

1" on center spacing.

• The UPC.751.25 provides bi-directional grounding capabilities

making it the perfect connection for grounding fence rail to

fence post applications.

• All clamps are manufactured from highly conductive tinned

copper and feature stainless steel hardware.

UPC

Listed 96

UPC .751.25

Listed 467

Part No. Material Nominal

Pipe Size

Box

Qty.

Approx. Box

Wt. (lbs.)

UPC.751.25 Tinned Copper .75" - 1.25" 10 9

UPC1.52 Tinned Copper 1.5" - 2" 10 9-12

UPC2.53 Tinned Copper 2.5" - 3" 5 6

UPC3.54 Tinned Copper 3.5" - 4" 5 7

UPC56 Tinned Copper 5" - 6" 5 9

Cable

Size

Lug

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

2 Sol. 14" x 1" LE-2S141BUS65 NUWTUBE65

2014" x 1" LE-20141BUS65 NUWTUBE65

4014" x 1" LE-40141BUS90 NUWTUBE90

LE Connection Type

/(6W\OH0ROG

See page 297

Section 5.5

Section 1.9.14

126126

Section 1

Grounding Components

Notes

Section 1

Grounding Components

Section 1.10

Swimming Pool Grounding

Index

Description Page

1.10.1 Typical Pool Grounding Layout ...........................................................128

1.10.2 Pool Grounding Components .............................................................129

1.10.3 Pool Grounding Technical Notes .........................................................130

128128

Section 1

Grounding Components

Typical Pool Grounding Layout

Section 1.10.1

TYPICAL POOL GROUNDING

NO. TCLI414DB

LAY-IN LUG

PT ULTRAWELD

CONNECTION

NO. GESB6 SPLIT

BOLT CONNECTOR NO. GEOL2 OFFSET

TERMINAL LUG NO. RB12A BONDING

CLAMP NO. RB12B BONDING

CLAMP

PREFABRICATED

GROUND MESH

PS ULTRAWELD

CONNECTION

CPC STYLE PIPE /

POST CLAMP

NO. RB3GA8SX5

REBAR GROUNDING

ASSEMBLY

RP ULTRAWELD

CONNECTION RO ULTRAWELD

CONNECTION

Section 1

Grounding Components

• Suitable for direct burial.

• See Page 118 for more information.

• Suitable for direct burial.

• See Page 119 for more information.

Not Suitable

for Direct Burial

• Suitable for direct burial.

• See Page 123 for more information.

• Suitable for direct burial.

&RQGXFWRU5DQJH0&0

• ther sizes available.

6HH3DJHVIRUPRUHLQIRUPDWLRQ*URXQGLQJ/3

6HFWLRQV

• See Page 278 for more information.

• See Pages 307 & 308 for more information.

Listed 467

Part No. Conductor Range (AWG) Bolt Hole Size

TCLI414DB 4 - 14 10

Part No. Conductor Range for

Equal Main (AWG) Minimum Tap

GESB6 4 Sol. - 8 Sol. 16 Sol.

Part No. Conductor Range (AWG) Bolt Hole Size

GEL2 14 Str. - 6 Str. 8

Part No. Pipe & Rebar Range Conductor Range (AWG)

RB12A 38" - 1" 10 Sol. - 2 Str.

RB12B 38" - 1" 10 Sol. - 2 Str.

Part No. Material Nom. Pipe

Size Range

Pipe Outside

Diameter

CPC1.52 Tinned Bronze 1.5" - 2" 1" - 2.4"

CPC2.53 Tinned Bronze 2.5" - 3" 2.25" - 3.5"

Part

No.

Weld Metal Required

Handle

UltraShot NUWTUBE

PT8S8SB US25 NUWTUBE25 0+

PS8S8SL US25 NUWTUBE25 0+,QFOXGHG

PS8S6SL US25 NUWTUBE25 0+,QFOXGHG

Part

No.

Weld Metal Required

Handle

Packing

Mat'l No.

UltraShot NUWTUBE

RP38SB US25 NUWTUBE25 0+ WRPSL

RP4L8SA US25 NUWTUBE25 Included &(530

R38SB US65 NUWTUBE65 0+ WRPSL

R48SB US65 NUWTUBE65 0+ WRPSL

R58SB US65 NUWTUBE65 0+ WRPSL

Pool Grounding Components

1 - One-Hole Tinned Copper Lay-In Lug

2 - Copper Split Bolt

3 - Copper Offset Terminal Lug

4 & 5 - Rebar & Water Pipe Ground Clamps

6 - CPC Pipe Clamps

7 & 8 - Cable to Cable Ultraweld

Exothermic Connection Molds

9 & 10 - Cable to Rebar Ultraweld

Exothermic Connection Molds

Listed 486

Listed 467

Section 1.10.2

RB12A RB12B

Listed 486

Listed 467

Listed 486

Listed 467

130130

Section 1

Grounding Components

Pool Grounding Components

• ther mesh sizes and wire gauges available.

• See Page 98 & 99 for more information.

• Prefabricated rebar grounding assembly with exothermically

welded connection.

• Standard 24" long rebar.

• Can be wire tied or welded to rebar cage prior to concrete pour.

• See Page 196 for more information.

Part No. Width

(ft.)

Length

(ft.)

Conductor

Spacing (in.)

Approx. Each

Wt. (lbs.)

*0 350 12 32

*0 375 12 42

*0 3 100 12 51

Part No. Rebar

Size

Conductor

Type (AWG)

Conductor

Length (ft.)

RB3GA8S53 8 Sol. 5

11 - Rebar Grounding Assembly

12 - UL Listed Prefabricated

#8 Solid Copper Ground Mesh

Pool Grounding & Bonding Technical Notes

Listed 467

TECHNICAL NOTES:

• 680.26 Equipotential Bonding* (Summarized)

(A) Performance. The equipotential bonding required by this section shall be installed to reduce voltage

gradients in the pool area.

(B) Bonded Parts. 7KHSDUWVVSHFL¿HGLQ%WKURXJK%VKDOOEHERQGHGWRJHWKHUXVLQJVROLG

copper conductors, insulated covered, or bare, not smaller than 8 AWG or with rigid metal conduit of brass or

RWKHULGHQWL¿HGFRUURVLRQUHVLVWDQWPHWDO&RQQHFWLRQVWRERQGHGSDUWVVKDOOEHPDGHLQDFFRUGDQFHZLWK

An 8 AWG or larger solid copper bonding conductor provided to reduce voltage gradients in the pool area shall not

be required to be extended or attached to remote panelboards, service equipment, or electrodes.

(1) Conductive Pool Shells. %RQGLQJWRFRQGXFWLYHSRROVKHOOVVKDOOEHSURYLGHGDVVSHFL¿HGLQ%D

  RU%E3RXUHGFRQFUHWHSQHXPDWLFDOO\DSSOLHGRUVSUD\HGFRQFUHWHDQGFRQFUHWHEORFNZLWKSDLQWHGRU

plastered coatings shall all be considered conductive materials due to water permeability and porosity. inyl liners

DQG¿EHUJODVVFRPSRVLWHVKHOOVVKDOOEHFRQVLGHUHGWREHQRQFRQGXFWLYHPDWHULDOV

DStructural Reinforcing Steel. Unencapsulated structural reinforcing steel shall be bonded together by steel

tie wires or the equivalent. Where structural reinforcing steel is encapsulated in a nonconductive compound,

 DFRSSHUFRQGXFWRUJULGVKDOOEHLQVWDOOHGLQDFFRUGDQFHZLWK%E

ECopper Conductor Grid$FRSSHUFRQGXFWRUJULGVKDOOEHSURYLGHGDQGVKDOOFRPSO\ZLWKE  

 WKURXJKE

    %HFRQVWUXFWHGRIPLQLPXP$:*EDUHVROLGFRSSHUFRQGXFWRUVERQGHGWRHDFKRWKHUDWDOOSRLQWVRI 

crossing. The bonding shall be in accordance with 250.8 or approved means.

    &RQIRUPWRWKHFRQWRXURIWKHSRRODQGWKHSRROGHFN

    %HDUUDQJHGLQDPPLQE\PPLQQHWZRUNRIFRQGXFWRUVLQDXQLIRUPO\VSDFHG 

    SHUSHQGLFXODUJULGSDWWHUQZLWKDWROHUDQFHRIPPLQ

    %HVHFXUHGZLWKLQRUXQGHUWKHSRROQRPRUHWKDQPPLQIURPWKHRXWHUFRQWRXURIWKHSRROVKHOO

Section 1.10.2 & 1.10.3

Section 1

Grounding Components

Pool Grounding & Bonding Technical Notes

(2) Perimeter Surfaces. 7KHSHULPHWHUVXUIDFHVKDOOH[WHQGIRUPIWKRUL]RQWDOO\EH\RQGWKHLQVLGH

walls of the pool and shall include unpaved surfaces as well as poured concrete surfaces and other types

RISDYLQJ3HULPHWHUVXUIDFHVOHVVWKDQPIWVHSDUDWHGE\DSHUPDQHQWZDOORUEXLOGLQJPIWLQ

height or more shall require equipotential bonding on the pool side of the permanent wall or building. Bonding

WRSHULPHWHUVXUIDFHVVKDOOEHSURYLGHGDVVSHFL¿HGLQ%DRUEDQGVKDOOEHDWWDFKHGWRWKH

SRROUHLQIRUFLQJVWHHORUFRSSHUFRQGXFWRUJULGDWDPLQLPXPRIIRXUSRLQWVXQLIRUPO\VSDFHGDURXQGWKH

perimeter of the pool. For nonconductive pool shells, bonding at four points shall not be required.

DStructural Reinforcing Steel. Structural reinforcing steel shall be bonded in accordance with

     %D

EAlternate Means. Where structural reinforcing steel is not available or is encapsulated in a nonconductive

   FRPSRXQGDFRSSHUFRQGXFWRUVVKDOOEHXWLOL]HGZKHUHWKHIROORZLQJUHTXLUHPHQWVDUHPHW

     $WOHDVWRQHPLQLPXP$:*EDUHVROLGFRSSHUFRQGXFWRUVKDOOEHSURYLGHG

     7KHFRQGXFWRUVVKDOOIROORZWKHFRQWRXURIWKHSHULPHWHUVXUIDFH

     2QO\OLVWHGVSOLFHVVKDOOEHSHUPLWWHG

     7KHUHTXLUHGFRQGXFWRUVKDOOEHWRPPWRLQIURPWKHLQVLGHZDOOVRIWKHSRRO

     7KHUHTXLUHGFRQGXFWRUVKDOOEHVHFXUHGZLWKLQRUXQGHUWKHSHULPHWHUVXUIDFHWRPP

      LQWRLQEHORZWKHVXEJUDGH

(3) Metallic Components. All metallic parts of the pool structure, including reinforcing metal not addressed

LQ%DVKDOOEHERQGHG:KHUHUHLQIRUFLQJVWHHOLVHQFDSVXODWHGZLWKDQRQFRQGXFWLYHFRPSRXQG

the reinforcing steel shall not be required to be bonded.

(4) Underwater Lighting.

(5) Metal Fittings.

(6) Electrical Equipment.

(7) Fixed Metal Parts. $OO¿[HGPHWDOSDUWVVKDOOEHERQGHGLQFOXGLQJEXWQRWOLPLWHGWRPHWDOVKHDWKHG

cables and raceways, metal piping, metal awnings, metal fences, and metal door and window frames.

Exception No 1 Those separated from the pool by a permanent barrier that prevents contact by a person

shall not be required to be bonded.

Exception No 27KRVHJUHDWHUWKDQPIWKRUL]RQWDOO\RIWKHLQVLGHZDOOVRIWKHSRROVKDOOQRWEH

required to be bonded.

Exception No 37KRVHJUHDWHUWKDQPIWPHDVXUHGYHUWLFDOO\DERYHWKHPD[LPXPZDWHUOHYHO

of the pool, or as measured vertically above any observation stands, towers, or platforms, or any diving

structures, shall not be required to be bonded.

installed in contact with the pool water. This bond shall be permitted to consist of parts that are required to be

ERQGHGLQ%

• 250.8 Connection of Grounding and Bonding Equipment**

(A) Permitted Methods. Equipment grounding conductors, grounding electrodes conductors, and bonding

umpers shall be connected by one of the following means

   /LVWHGSUHVVXUHFRQQHFWRUV

   7HUPLQDOEDUV

   3UHVVXUHFRQQHFWRUVOLVWHGDVJURXQGLQJDQGERQGLQJHTXLSPHQW

   ([RWKHUPLFZHOGLQJSURFHVV

   0DFKLQHVFUHZW\SHIDVWHQHUVWKDWHQJDJHQRWOHVVWKDQWZRWKUHDGVRUDUHVHFXUHGZLWKDQXW

   7KUHDGIRUPLQJPDFKLQHVFUHZVWKDWHQJDJHQRWOHVVWKDQWZRWKUHDGVLQWKHHQFORVXUH

   &RQQHFWLRQVWKDWDUHSDUWRIDOLVWHGDVVHPEO\

   2WKHUOLVWHGPHDQV

(B) Methods Not Permitted.&RQQHFWLRQGHYLFHVRU¿WWLQJVWKDWGHSHQGVROH\RQVROGHUVKDOOQRWEHXVHG

NEC 2011 Equipotential Bonding Article 680.26

NEC 2011 Connection of Grounding and Bonding Equipment Article 250.8

Section 1.10.3

132132

Section 1

Grounding Components

Notes

Section 1

Grounding Components

Section 1.11

Fence Grounding/Bonding Equipment

Index

Description Page

1.11.1 Universal Pipe Clamps .......................................................................134

1.11.2 Fence Clamp Assemblies ...................................................................135

1.11.3 Fence Fabric Ground Clamps .............................................................136

1.11.4 Flexible Gate umpers .......................................................................137

1.11.5 Fence Gate Assemblies .....................................................................138

134134

Section 1

Grounding Components

• All clamps provide 1-12" of contact area to

HQVXUHVXI¿FLHQWHOHFWULFDOFRQWDFWIRUERWK

ground fault and lightning current.

• These clamps can be connected to ground

conductors via exothermic connections

andor standard compression lugs.

• Lug ends are 14" x 1" and have holes that

are 38" diameter 1" on center spacing.

• The UPC.751.25 provides bi-directional

grounding capabilities making it the perfect

connection for grounding fence rail to fence

post applications.

• All clamps are manufactured from highly

conductive tinned copper and feature

stainless steel hardware.

UPC

Listed 96

UPC .751.25

/(6W\OH0ROG

See page 297

Section 5.5

Listed 467

Part No. Material Nominal

Pipe Size

Box

Qty.

Approx. Box

Wt. (lbs.)

UPC.751.25 Tinned Copper .75" - 1.25" 10 9

UPC1.52 Tinned Copper 1.5" - 2" 10 9-12

UPC2.53 Tinned Copper 2.5" - 3" 5 6

UPC3.54 Tinned Copper 3.5" - 4" 5 7

UPC56 Tinned Copper 5" - 6" 5 9

Universal Pipe Clamps

Section 1.11.1

Cable

Size

Lug

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

2 Sol. 14" x 1" LE-2S141BUS65 NUWTUBE65

2014" x 1" LE-20141BUS65 NUWTUBE65

4014" x 1" LE-40141BUS90 NUWTUBE90

LE Connection Type

Section 1

Grounding Components

Follow the steps outlined below to specify the Fence Clamp Assembly you need.

FCAUBL2T48R4/036

1.5" Post

Left Ground Conductor is

2 AWG Tinned Solid x 4 long &

Right Ground Conductor is

40 Concentric x 3 long

FCAUER4/048

6" Post

Right Ground Conductor is

40 Concentric x 4 long

No Left Ground Conductor

FCAUCL2T120

3" Post

Left Ground Conductor is

2 AWG Tinned Solid x 10 long

No Right Ground Conductor

Ground Conductor Size Codes

2  2 AWG Bare Solid

2T  2 AWG Tinned Solid

2-7  2 AWG Bare Stranded

10  10 Concentric

20  20 Concentric

40  40 Concentric

&0 0&0&RQFHQWULF

&0 0&0&RQFHQWULF

&0 0&0&RQFHQWULF

Nominal Post Size Codes

A  .75" - 1.25"

B  1.5" - 2"

C  2.5" - 3"

D  3.5" - 4"

E  5" - 6"

Note: 10 - 40 are supplied in

standard 19 strand unless otherwise

UHTXHVWHG0&0DQGODUJHUDUH

supplied in 37 strand.

)&$8%/&05

Nominal Post Size

6HH&KDUW$%HORZ

Fence

Clamp

Assembly

Ultraweld

Left Side

Conductor

Designator

Left Side

Ground

Conductor

Size

6HH&KDUW%%HORZ

Left Side

Ground

Conductor

Length

LQ

Right Side

Conductor

Designator

Right Side Ground

Conductor

Size

6HH&KDUW%%HORZ

Right Side

Ground

Conductor

Length

LQ

The following Double Wire example is a Fence Clamp

Assembly Ultraweld with a nominal post size of 1.5"-2"

with the left side of clamp exothermically welded to 250

0&0FRQGXFWRUWKDWLVORQJDQGWKHULJKWVLGHRI

clamp exothermically welded to 40 conductor that is 3

ORQJ

The following Single Wire Left example is a Fence

Clamp Assembly Ultraweld with a nominal post size of

2.5"-3" with the left side of clamp exothermically welded

WR7$:*FRQGXFWRUWKDWLVORQJ

Nominal Post Size

6HH&KDUW$%HORZ

Left Side

Conductor

Designator

Left Side

Ground

Conductor

Size

6HH&KDUW%%HORZ

FCAU C L 2T 120

Fence

Clamp

Assembly

Ultraweld

Left Side

Ground

Conductor

Length

LQ

Fence Clamp Assemblies

Chart A Chart B

Section 1.11.2

136136

Section 1

Grounding Components

Listed 467

Part No. Conductor

Size (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

FGC8 825 5

FGC6 625 5

FGC4 425 5

FGC2 225 5

FGC202010 3

FGC2-40 2 & 4010 3

Fence Fabric Grounding Clamps

Fence Ground System

Fence grounding systems are designed to provide

protection against dangerous touch potentials. The

fence fabric ground clamp is an integral component of

this personnel safety system.

Section 1.11.3

Part No. Conductor

Size (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

FGC8TP 825 5

FGC6TP 625 5

FGC4TP 425 5

FGC2TP 225 5

FGC26TP 2 & 625 5

FGC20TP 2010 3

FGC2-40TP 2 & 4010 3

Tamper Resistant

NOTES:

Accepts a 2 AWG andor 40 AWG conductor.

• Unique design allows clamp to form connections at most any angle.

 6SHFL¿FXVHVLQFOXGHFRQQHFWLRQWRERWKIHQFHIDEULFDQGEDUEHGZLUH

• The conductor maintains a direct path to ground while connected to an obect

that is parallel, perpendicular or in any degree in between.

• Electro tin plated brass clamp comes complete with stainless steel hardware.

• Allows for use with most metallic surfaces including galvanized.

• ther sizes available. Please contact factory for more information.

Section 1

Grounding Components

• Can be used with the universal pipe clamps or can be exothermically welded

to the fencegate post.

 7KUHHVL]HVGHVLJQHGWR¿WHLWKHUDVROLGVWUDQGHGRUVWUDQGHG

exothermic mold.

• Flex umpers made from welding cable.

• Standard length is 24" long.

• ther lengths available. Please contact factory for more information.

Gate umper welded

directly to posts.

Gate umper welded to

UPC clamp.

See page 134 for UPCs.

See page 297 for more LE Connection Types.6HHSDJHIRUPRUH9'3LSH&RQQHFWLRQ7\SHV

Part No. Jumper

Size

Conductor Size

(AWG)

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

G2S24 2 AWG 2 solid 1210 5

G2024 20 AWG 20 concentric 1 10 10

G4024 40 AWG 40 concentric 1-1210 15

Cable

Size

Nominal

Pipe Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

2 Sol. 1-14" to 4" Pipe D-2S1.254BUS65 NUWTUBE65

201-14" to 4" Pipe D-201.254BUS115 NUWTUBE115

401-14" to 4" Pipe D-401.254BUS150 NUWTUBE150

Cable

Size

Lug

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

2 Sol. 14" x 1" LE-2S141BUS65 NUWTUBE65

2014" x 1" LE-20141BUS65 NUWTUBE65

4014" x 1" LE-40141BUS90 NUWTUBE90

Flexible Gate Jumpers

VD (Pipe) Connection Type (Range Taking) LE Connection Type

Section 1.11.4

NOTE:

Thin walled pipe may be unsuitable for exothermic connections. If experiencing burn through

LVVXHVZLWKWKHSLSHW\SLFDOO\ZLWKRUFRQGXFWRUVDGGLQJVDQGLQVLGHWKHIHQFHSRVWZHOO

past the exothermic connection may solve this problem. Another solution would be to use a smaller

conductor such as a 2 AWG umper which uses a smaller size weld metal. The last solution may

be to use mechanical fence clamp assembly such as the ones found in Section 1.11 on page 135.

138138

Section 1

Grounding Components

)ROORZWKHVWHSVRXWOLQHGEHORZWRVSHFLI\WKH)HQFH*DWH$VVHPEO\([RWKHUPLFDOO\:HOGHG\RXQHHG7KHIROORZLQJ

example is a Fence Gate Assembly Ultraweld with a nominal fence post size of 2.5"-3" and a nominal gate post

VL]HRIZLWKWKHIHQFHSRVWRQWKHOHIWD$:*ZHOGLQJFDEOHWKDWLVORQJDQGD0&0JURXQG

FRQGXFWRUWKDWLVORQJ

FGAUDBR2WC18

4" Fence Post

1.5" Gate Post

Fence Post is on the Right

2 AWG umper x 1-12 long

No Ground Conductor

FGAUCBL4/0WC2425CM48

3" Fence Post

1.5" Gate Post

Fence Post is on the Left

40 umper x 2 long

0&0*URXQG&RQGXFWRU[ORQJ

**If ground conductor is not required, then leave

ground conductor size and length blank.

Flexible umper Size Codes

2WC  2 AWG Welding Cable

20WC  20 AWG Welding Cable

40WC  40 AWG Welding Cable

Nominal Post Size Codes

A  .75" - 1.25"

B  1.5" - 2"

C  2.5" - 3"

D  3.5" - 4"

E  5" - 6"

Ground Conductor Size Codes

2  2 AWG Bare Solid

2T  2 AWG Tinned Solid

2-7  2 AWG Bare Stranded

10  10 Concentric

20  20 Concentric

40  40 Concentric

&0 0&0&RQFHQWULF

&0 0&0&RQFHQWULF

&0 0&0&RQFHQWULF

Note: 10 - 40

are supplied

in standard 19

strand unless

otherwise

requested.

0&0DQG

larger are

supplied in

37 strand.

)*$8&%/:&&0

Nominal Fence Post

Size

6HH&KDUW$%HORZ

Fence Gate

Assembly

Ultraweld

Fence Post Side

/ /HIWRU

5 5LJKW

Flexible umper

Size

6HH&KDUW%%HORZ

Flexible umper

Length LQ

Ground**

Conductor Size

6HH&KDUW&%HORZ

Ground**

Conductor

Length LQ

Nominal Gate

Post Size

6HH&KDUW$%HORZ

Fence Gate Assemblies

(Exothermically Welded)

Chart A Chart B Chart C

Section 1.11.5

Section 1

Grounding Components

• Integral component of a fence grounding system.

• Helps eliminate dangerous touch potential.

• Used when it is not feasible to exothermically bond to fencegate posts.

• Flex umper assemblies use 2 AWG Welding Cable.

• Shipped unassembled.

Part No. Nominal Gate

Post Size Range

Nominal Fence Post

Size Range

Jumper

Size (AWG)

Jumper

Length

Approx. Each

Wt. (lbs.)

FGA1.52-2.532WC24 1.5" - 2" 2.5" - 3" 2 24" 2-12

FGA1.52-3.542WC24 1.5" - 2" 3.5" - 4" 2 24" 3

FGA1.52-562WC24 1.5" - 2" 5" - 6" 2 24" 3-12

Fence Gate Assemblies

(Compression Lugs)

Section 1.11.5

140140

Section 1

Grounding Components

Notes

Section 1

Grounding Components

Section 1.12

Hardware & Accessories

Index

Description Page

1.12.1 Stainless Steel Screws ......................................................................142

1.12.2 Stainless Steel Washers & Nuts ..........................................................143

1.12.3 Silicon Bronze Screws, Washers & Nuts ..............................................145

1.12.4 Thread Forming Screw ......................................................................146

1.12.5 Nails ................................................................................................146

 6KHHW0HWDO6FUHZV ..........................................................................146

1.12.7 TEKS Screws ....................................................................................147

1.12.8 Expansion Anchors ...........................................................................147

1.12.9 Abrasive Pad & Cold Galvanizing Spray ...............................................147

1.12.10 Antioxidant oint Compound ..............................................................148

142142

Section 1

Grounding Components

Part No. Thread Size Length Box

Qty.

Approx. Box

Wt. (lbs.)

CS44S-100 14-20 12" 100 1-14

CS46S-100 14-20 34" 100 1-12

CS48S-100 14-20 1" 100 2

CS54S-100 516-18 12" 100 2

CS57S-100 516-18 78" 100 3

CS58S-100 516-18 1" 100 3

CS510S-100 516-18 1-14" 100 4

CS64S-100 38-16 12" 100 3

CS66S-100 38-16 34" 100 4

CS68S-100 38-16 1" 100 5

CS610S-100 38-16 1-14" 100 5

CS612S-100 38-16 1-12" 100 6

CS616S-100 38-16 2" 100 6

CS88S-100 12-13 1" 100 9

CS108S-100 58-11 1" 100 15-12

Part No. Thread Size Length Box

Qty.

Approx. Box

Wt. (lbs.)

066 10-24 38" 100 12

066 10-24 34" 100 12

066 10-24 1" 100 12

066 14-20 12" 100 1

066 14-20 34" 100 1-14

066 14-20 1" 100 1-12

066 14-20 1-12" 100 2-14

Stainless Steel Screws

Hex Head Cap Screws

Slotted Round Head Machine Screws

Part No. Thread Size Length Box

Qty.

Approx. Box

Wt. (lbs.)

RHBB64S-10 38-16 12" 10 13

RHBB65S-10 38-16 58" 10 12

Tamper Resistant Bolts

Before After

NOTES:

 0DQXIDFWXUHGIURPVWDLQOHVVVWHHO

• ther sizes available. Please contact factory for more information.

Section 1.12.1

Section 1

Grounding Components

Part No. Inside

Diameter

Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

W4S-100 14" 58" 100 12

W5S-100 516" 34" 100 12

W6S-100 38" 1" 100 1

W8S-100 12" 1-14" 100 2

Part No. Size Box

Qty.

Approx. Box

Wt. (lbs.)

LW4S-100 14" 100 12

LW5S-100 516" 100 12

LW6S-100 38" 100 1

LW8S-100 12" 100 1-12

Part No. Size Box

Qty.

Approx. Box

Wt. (lbs.)

SW4S-100 14" 100 12

SW5S-100 516" 100 12

SW6S-100 38" 100 12

SW8S-100 12" 100 12

Part No. Size Box

Qty.

Approx. Box

Wt. (lbs.)

DTW4-100 14" 100 12

DTW6-100 38" 100 12

DTW8-100 12" 100 12

Stainless Steel Washers & Nuts

Flat Washers

Lock Washers

Star Washers

Dragon Tooth Washers

NOTES:

 0DQXIDFWXUHGIURPVWDLQOHVVVWHHO

• Sold in 100 piece packages.

• ther sizes available. Please contact factory for more information.

Section 1.12.2

144144

Section 1

Grounding Components

• 301 Stainless Steel

0DLQWDLQVEROWSUHORDGRYHUWLPH

• Allows for differential thermal expansion without loss of load.

• Provides even loading over contact area.

Part No. Bolt Hole

Size

Max.

O.D.

Min.

I.D. Thickness Overall

Height

Load to

Flat (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

BW4S-100 14" 0.500" 0.255" 0.038" 0.047" 376 100 12

BW6S-100 38" 0.750" 0.380" 0.040" 0.059" 392 100 12

BW8S-100 916" 1.125" 0.567" 0.038" 0.073" 268 100 1

Part No. Inside

Diameter

Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

FW6S-100 38" 1-14" 100 1-12

FW8S-100 12" 2" 100 2-12

Part No. Thread

Size

Box

Qty.

Approx. Box

Wt. (lbs.)

N420S-100 14-20 100 1

N518S-100 516-18 100 1-12

N616S-100 38-16 100 1-12

N813S-50 12-13 50 2

Stainless Steel Washers & Nuts

Fender Washers

Belleville Washers

Nuts

Part No. Thread

Size

Box

Qty.

Approx. Box

Wt. (lbs.)

N518SBN-10 516-18 10 13

Before After

Tamper Resistant Nut

NOTES:

 0DQXIDFWXUHGIURPVWDLQOHVVVWHHO

• ther sizes available. Please contact factory for more information.

Section 1.12.2

Section 1

Grounding Components

Part No. Thread Size Length Box

Qty.

Approx. Box

Wt. (lbs.)

CS46B-100 14-20 34" 100 1-12

CS58B-100 516-18 1" 100 3

CS68B-100 38-16 1" 100 4-12

Part No. Size Box

Qty.

Approx. Box

Wt. (lbs.)

LW4B-100 14" 100 12

LW5B-100 516" 100 12

LW6B-100 38" 100 34

Part No. Inside

Diameter

Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

W4B-100 14" 58" 100 14

W5B-100 516" 34" 100 12

W6B-100 38" 1" 100 34

Part No. Thread Size Box

Qty.

Approx. Box

Wt. (lbs.)

N420B-100 14-20 100 12

N518B-100 516-18 100 1-12

N616B-100 38-16 100 1-12

Silicon Bronze Screws, Washers & Nuts

Hex Head Cap Screws

Lock Washers

Flat Washers

Nuts

Part No. Size Box

Qty.

Approx. Box

Wt. (lbs.)

W6R-50 38" 50 34

W6R-100 38" 100 1-12

W8R-50 12" 50 34

W8R-100 12" 100 1-12

Neoprene Washers

NOTES:

• Sold in 100 piece packages.

• ther sizes available. Please contact factory for more information.

Section 1.12.3

146146

Section 1

Grounding Components

• 12-24 x 58" zinc plated thread forming hex

washer head screw with external washer.

• Used with white standoff insulators

 :,16:,16

• Removes paint on a 12-24 threaded rack hole.

Part No. Box

Qty.

Approx. Box

Wt. (lbs.)

6066+:= 50 1

Thread Forming Screw

Nails

Part No. Description Length Diameter

Head

Box

Qty.

Approx. Box

Wt. (lbs.)

274-100 4d Copper Ringed 1-12" 38" 100 34

274S-100 4d Stainless Steel Ringed 1-12" 516" 100 34

A274-100 4d Aluminum Common 1-58" 14" 100 12

275-100 6d Copper Common 2-18" 14" 100 1-14

277S-100 6d Stainless Steel Ringed 2" 38" 100 1

Ringed Common

• Stainless steel pan head sheet metal screw.

• Use for fastening cable loops andor bonding terminals to

thin sheet metal surfaces.

Part No. Description Box

Qty.

Approx. Box

Wt. (lbs.)

290-100 No. 12 x 58" Long 100 34

291-100 No. 12 x 1" Long 100 1

Sheet Metal Screws

Section 1.12.4 - 1.12.6

Section 1

Grounding Components

• Pad removes oxidation from surface when

properly used. Critical step when making a

low resistance connection.

Part No. Box Qty. Unit Wt. (oz.)

0$%3$' 12 2

• Instant cold galvanizing spray provides protection

equal to hot dip galvanizing.

• Used for touching up surfaces affected by welding.

Part No. Qty. Unit Wt. (oz.)

CGS EA 16

Abrasive Pad & Cold Galvanizing Spray

• No. 12-14 x 34" long stainless steel Teks  3 self

drilling and threading screw.

• General purpose screw for use with 12 through 26

gauge steel.

• No. 12-24 x 1-14" stainless steel Teks  5 self

drilling and threading screw.

• Heavy duty screw for use with 14 through 26

gauge steel.

• Ideal for installing bonding plates.

• Has stainless steel pin and amac 7 body for corrosion

resistant installation.

• This anchor requires a 14" diameter mounting hole.

Part No. Box

Qty.

Approx. Box

Wt. (lbs.)

295-25 25 14

295-100 100 34

Part No. Box

Qty.

Approx. Box

Wt. (lbs.)

296-25 25 12

296-100 100 1-14

Part No. Description Box

Qty.

Approx. Box

Wt. (lbs.)

280-25 14 x 1" Long 25 12

280-100 14 x 1" Long 100 2-14

281-25 14 x 1-12" Long 25 34

281-100 14 x 1-12" Long 100 2-34

TEK Screws

Teks / 3

Teks / 5

Expansion Anchors

Abrasive Pad Cold Galvanizing Spray

Section 1.12.7 - 1.12.9

148148

Section 1

Grounding Components

• xide inhibiting oint compound used to improve

electrical conductivity and enhance the integrity of

the connection.

• Synthetic base with suspended zinc particles.

 0DWHULDOLVJUD\LQFRORU

• Recommended for aluminum to aluminum

connections, aluminum to copper connections and

aluminum conduit threads.

NO•OX•ID® Antioxidant Paste

Cold applied clear antioxidant for aluminum

to aluminum, aluminum to copper and

copper to copper connections.

• xide inhibiting oint compound used to improve

electrical conductivity and enhance the integrity of the

connection.

• Synthetic base with suspended copper particles.

 0DWHULDOLVFRSSHULQFRORU

• Recommended for copper to copper connections,

copper threads and all grounding applications.

Part No. Size Box

Qty.

Approx. Box

Wt. (lbs.)

HAAC1212 oz. 12 12

HAAC8 8 oz. 12 6

Part No. Size Box

Qty.

Approx. Box

Wt. (lbs.)

HCAC1212 oz. 12 12

HCAC8 8 oz. 12 6

Part No. Qty. Unit Wt. (oz.)

NCLR EA 8

Aluminum

Copper

Antioxidant Joint Compound

Section 1.12.10

Section 2

Lightning Protection Components

Section 2

Lightning Protection

Components

Index

Description Page

2.1 Lightning Conductors & Accessories ...................................................151

2.2 Air Terminals & Accessories ...............................................................161

2.3 Air Terminal Bases ............................................................................177

2.4 Thru-RoofWall Connectors, Assemblies & Accessories ........................ 187

2.5 Lightning Conductor Cable Connectors & Clamps ................................ 195

2.6 Bonding Lugs & Plates ......................................................................205

2.7 Lightning Warning System .................................................................211

UL De¿nitions

96 UL standard for lightning protection components

++DUJHUVQXPEHUIRUOLJKWQLQJSURWHFWLRQDVVLJQHGE\8/

467 UL standard for grounding components

6+DUJHUVQXPEHUIRUJURXQGLQJDVVLJQHGE\8/

468 UL listing for lugs

=099+DUJHUVOLVWLQJIRUOXJVDVVLJQHGE\8/

150150

Section 2

Lightning Protection Components

Notes

Lightning Protection

Installation Training

• Taught by an industry expert

• Covers all installation practices

• Review NFPA 780 requirements

• Classes available monthly

• iew an installed system

• Hands-on learning

• Earn CEC hours

FHUWDLQVWDWHVDSSO\

• No charge to attend

Section 2

Lightning Protection Components

Section 2.1

Lightning Conductors

& Accessories

Index

Description Page

2.1.1 Class I Copper Conductors ................................................................152

2.1.2 Class II Copper Conductors ...............................................................153

2.1.3 Class I Aluminum Conductors ............................................................154

2.1.4 Class II Aluminum Conductors ...........................................................155

2.1.5 Bonding Conductors..........................................................................155

2.1.6 Cable Clips .......................................................................................156

2.1.7 Pre-formed Cable Clips ......................................................................156

2.1.8 Standing Seam Clamps .....................................................................157

2.1.9 Adhesive Cable Holders .....................................................................158

2.1.10 Adhesives ........................................................................................159

2.1.11 Cable Guards ...................................................................................160

152152

Section 2

Lightning Protection Components

Part No. No. of

Strands

Strand

Size

X-Sectional

Area in CM ETP* Approx.

Diameter

Approx. Wt.

lbs./M ft.

Reel/Coil

Size

Approx. Reel/

Coil Wt. (lbs.)

24-25CIL 24 14 AWG 98,600 No 716" 320 25 8

24-50CIL 24 14 AWG 98,600 No 716" 320 50 16

24-100 24 14 AWG 98,600 No 716" 320 100 37

24-250 24 14 AWG 98,600 No 716" 320 250 90

29-25CIL 29 16 AWG 72,500 No 38" 203 25 5-14

29-50CIL 29 16 AWG 72,500 No 38" 203 50 10-12

29-100 29 16 AWG 72,500 No 38" 203 100 24

29-250 29 16 AWG 72,500 No 38" 203 250 55

29-500 29 16 AWG 72,500 No 38" 203 500 112

29T-25CIL 29 16 AWG 72,500 es 38" 203 25 5-14

29T-50CIL 29 16 AWG 72,500 es 38" 203 50 10-12

29T-100 29 16 AWG 72,500 es 38" 203 100 24

29T-250 29 16 AWG 72,500 es 38" 203 250 55

29T-500 29 16 AWG 72,500 es 38" 203 500 112

32-25CIL 32 16 AWG 80,000 No 716" 213 25 5-12

32-50CIL 32 16 AWG 80,000 No 716" 213 50 11

32-100 32 16 AWG 80,000 No 716" 213 100 27

32-250 32 16 AWG 80,000 No 716" 213 250 62

32-500 32 16 AWG 80,000 No 716" 213 500 122

32T-25CIL 32 16 AWG 80,000 es 716" 213 25 5-12

32T-50CIL 32 16 AWG 80,000 es 716" 213 50 11

32T-100 32 16 AWG 80,000 es 716" 213 100 27

32T-250 32 16 AWG 80,000 es 716" 213 250 62

32T-500 32 16 AWG 80,000 es 716" 213 500 122

Listed 96

ETP - Electro Tin Plated

Class I Copper Conductors

These conductors are intended for use on structures

up to and including 75' in height.

TECHNICAL NOTES:

• Class I lightning conductors are manufactured using a special rope lay process. This process

  PD[LPL]HVWKHVXUIDFHDUHDRIWKHFRQGXFWRUZKLOHDOORZLQJJUHDWHULQVWDOODWLRQÀH[LELOLW\

 &ODVV,0LQLPXP5HTXLUHPHQWV

- 187 pounds per 1,000 feet.

- Cross-sectional area of 57,400 circular mils.

  0LQLPXPVWUDQGVL]H$:*

• Conductors are marked every 3 with a green ink dot for cable fastner spacing.

Section 2.1.1

Section 2

Lightning Protection Components

Listed 96

ETP - Electro Tin Plated

Part No. No. of

Strands

Strand

Size

X-Sectional

Area in CM ETP* Approx.

Diameter

Approx. Wt.

lbs./M ft.

Reel/Coil

Size

Approx.

Reel/Coil Wt.

(lbs.)

28-25CIL 28 14 AWG 115,000 No 12" 375 25 9-12

28-50CIL 28 14 AWG 115,000 No 12" 375 50 19

28-100 28 14 AWG 115,000 No 12" 375 100 39

28-250 28 14 AWG 115,000 No 12" 375 250 103

28T-25CIL 28 14 AWG 115,000 es 12" 375 25 9-12

28T-50CIL 28 14 AWG 115,000 es 12" 375 50 19

28T-100 28 14 AWG 115,000 es 12" 375 100 39

28T-250 28 14 AWG 115,000 es 12" 375 250 103

40-28 28 .0865 211,500 No 58" 660 250 174

Class II Copper Conductors

These conductors are intended for use on structures

greater than 75' in height.

TECHNICAL NOTES:

• Class II lightning conductors are manufactured using a special rope lay process. This process

  PD[LPL]HVWKHVXUIDFHDUHDRIWKHFRQGXFWRUZKLOHDOORZLQJJUHDWHULQVWDOODWLRQÀH[LELOLW\

 &ODVV,,0LQLPXP5HTXLUHPHQWV

- 375 pounds per 1,000 feet.

- Cross-sectional area of 115,000 circular mils.

  0LQLPXPVWUDQGVL]H$:*

• Conductors are marked every 3 with a green ink dot for cable fastner spacing.

Section 2.1.2

154154

Section 2

Lightning Protection Components

Listed 96

Part No. No. of

Strands

Strand

Size

X-Sectional

Area in CM

Approx.

Diameter

Approx. Wt.

lbs./M ft.

Reel/Coil

Size

Approx. Reel/Coil

Wt. (lbs.)

A24-25CIL 24 14 AWG 98,600 716" 95 25 2-12

A24-50CIL 24 14 AWG 98,600 716" 95 50 5

A24-100 24 14 AWG 98,600 716" 95 100 13

A24-250 24 14 AWG 98,600 716" 95 250 28

A24-500 24 14 AWG 98,600 716" 95 500 56

A28-25CIL 28 14 AWG 115,000 12" 112 25 3

A28-50CIL 28 14 AWG 115,000 12" 112 50 6

A28-100 28 14 AWG 115,000 12" 112 100 13

A28-250 28 14 AWG 115,000 12" 112 250 33

A28-500 28 14 AWG 115,000 12" 112 500 66

Class I Aluminum Conductors

These conductors are intended for use on structures

up to and including 75' in height.

TECHNICAL NOTES:

• Class I lightning conductors are manufactured using a special rope lay process. This process

  PD[LPL]HVWKHVXUIDFHDUHDRIWKHFRQGXFWRUZKLOHDOORZLQJJUHDWHULQVWDOODWLRQÀH[LELOLW\

 &ODVV,0LQLPXP5HTXLUHPHQWV

- 95 pounds per 1,000 feet.

- Cross-sectional area of 98,600 circular mils.

  0LQLPXPVWUDQGVL]H$:*

• Conductors are marked every 3 with a green ink dot for cable fastner spacing.

Section 2.1.3

Section 2

Lightning Protection Components

Listed 96

Part No. No. of

Strands

Strand

Size

X-Sectional

Area in CM

Approx.

Diameter

Approx. Wt.

lbs./M ft.

Reel/Coil

Size

Approx. Reel/Coil

Wt. (lbs.)

A37R-25CIL 37 13 AWG 192,000 1932" 190 25 5

A37R-50CIL 37 13 AWG 192,000 1932" 190 50 10

A37R-100 37 13 AWG 192,000 1932" 190 100 23

A37R-250 37 13 AWG 192,000 1932" 190 250 56

A37R-500 37 13 AWG 192,000 1932" 190 500 112

Part No. Material No. of

Strands

Strand

Size

X-Sectional

Area in CM

Approx.

Diameter

Approx. Wt.

lbs./M ft.

Reel

Size

Approx. Reel

Wt. (lbs.)

14 Copper 14 16 AWG 28,000 14" 92 100 11-14

A10 Aluminum 10 14 AWG 41,100 516" 39 100 6

A4 Aluminum 1 4 AWG 41,740 1364" 39 100 6

• A4 is a solid, single conductor.

Class II Aluminum Conductors

These conductors are intended for use on structures

greater than 75' in height.

Bonding Conductors

TECHNICAL NOTES:

 &ODVV,,0LQLPXP5HTXLUHPHQWV

- 190 pounds per 1,000 feet.

- Cross-sectional area of 192,000 circular mils.

  0LQLPXPVWUDQGVL]H$:*

• Conductors are marked every 3 with a green ink dot for cable fastner spacing.

TECHNICAL NOTES:

 &ODVV,,,0LQLPXP5HTXLUHPHQWV

- Copper bonding conductors 17 AWG, 26,240 circular mils.

- Aluminum bonding conductors 14 AWG, 41,100 circular mils.

Section 2.1.4 & 2.1.5

Listed 96

$5URSHOD\

156156

Section 2

Lightning Protection Components

• Copper cable loop fasteners manufactured from .045" x 58" 110 soft drawn

electrolytic tough pitch copper coil.

• Aluminum cable fasteners manufactured from .051" x 58" 3003-0 aluminum.

 LQKROHWRDFFHSWKDUGZDUH

• See fasteners on page 146.

 ETPC - Electro Tin Plated Copper

Listed 96

 +ROHGLDPHWHULVLQ

• Use with 277S. See page 146.

Part No. Material Fits Lightning

Conductors

Fits Grounding

Conductors

Box

Qty.

Approx Box

Wt. (lbs.)

250 Copper 28 20 100 1

A250 Aluminum A28 NA 100 12

Part No. Material Fits Lightning

Conductors

Fits Grounding

Conductors

Box

Qty.

Approx Box

Wt. (lbs.)

ACC1 Aluminum A10 NA 100 12

ACC2 Aluminum A28 & A24 NA 100 12

ACC3 Aluminum A37 NA 100 12

ACC4 Aluminum A37R NA 100 12

CCC1 Copper 14 2 Str., 4 Str., 2 Sol. 100 2

CCC1T ETPC 14 2 Str., 4 Str., 2 Sol. 100 2

CCC2 Copper 29 & 32 10 Str. & 20 Str. 100 2-14

CCC2T ETPC 29 & 32 10 Str. & 20 Str. 100 2-14

CCC3 Copper 28 & 24 40 100 2-12

CCC3T ETPC 28 & 24 40 100 2-12

CCC4 Copper 40-28 0&0 50 2-34

CCC4T ETPC 40-28 0&0 50 2-34

Cable Clips

Pre-formed Cable Clips

TECHNICAL NOTES:

• Conductors shall be fastened to the structure upon which they are placed at intervals not exceeding

  PIW

• Clips for securing copper conductors shall be cast or made from sheet copper with a minimum

  WKLFNQHVVRILQFKPPDQGDPLQLPXPZLGWKRILQFKPP

• Aluminum clips for securing aluminum conductors shall be of cast aluminum or made from sheet

  DOXPLQXPZLWKDPLQLPXPWKLFNQHVVRILQFKPPWKLFNDQGDPLQLPXPWKLFNQHVVRI

  LQFKPPZLGH

Per NFPA 780 Conductor Fasteners Section 4.10

UL96 Standard for Lightning Protection Components Sections 15.1 & 15.2

Listed 96

Section 2.1.6 & 2.1.7

Section 2

Lightning Protection Components

• Designed for use on standing seam roof applications.

• Can be used on seams that have widths of 14" or less.

&DEOHFOLSVQRWLQFOXGHG6HHSDJH

Listed 96

• Designed for use on standing seam roof applications.

• Can be used on seams that have widths of 1" or less

0D[LPXPFODPSGHSWKLV

&DEOHFOLSVQRWLQFOXGHG6HHSDJH

Used with 151xxI

series base

SSSC1 SSSC2

Part No. Material Box

Qty.

Approx Box

Wt. (lbs.)

CUSC Copper 50 6-12

ALSC Aluminum 50 3-14

Part No. Description Box

Qty.

Approx Box

Wt. (lbs.)

SSSC1 Stainless Steel - 1 Bolt 10 2

SSSC2 Stainless Steel - 2 Bolt 10 2

Standing Seam Clamps

NOTE:

 &ODPSVFDQEHXVHGLQFRQMXQFWLRQZLWKD&&&$&&FDEOHFOLS6HHSDJHIRUFDEOH

  IDVWHQLQJDSSOLFDWLRQVRUXVHWZRFODPSVWRVHFXUHHLWKHUD,RU,EDVH6HH

  SDJHWRWKHVHDP

Section 2.1.8

158158

Section 2

Lightning Protection Components

• Economical stamped copper adhesive cable holder.

 0D\EHXVHGZLWKDOOFDEOHVWKUXRUXSWRGLDPHWHU

• Fast installing cable holder designed to permit maximum

movement of thermally expanding or contracting cables.

ETPC - Electro Tin Plated Copper

• Superior stamped copper cable holder secured by a surface

compatible adhesive.

• Will not "roll-up" or loosen due to cable pull as will the

round type.

 8VHRQDQ\ÀDWVXUIDFHZKHUHDIDVWVHFXUHDGKHVLYH

cable holder is required.

• Designed for use with all cables thru 40 or up to

916" diameter.

• Turned up edges for reduced puncture hazard and pooling

area for increased adhesion.

ETPC - Electro Tin Plated Copper

Listed 96

Part No. Material Box

Qty.

Approx Box

Wt. (lbs.)

261 Stamped Copper 100 8-14

A261 Aluminum 100 4

261T ETPC 100 8-14

Part No. Material Box

Qty.

Approx Box

Wt. (lbs.)

262 Stamped Copper 500 45

A262 Aluminum 500 22

262T ETPC 500 45

Adhesive Cable Holders

TECHNICAL NOTES:

• Conductors shall be fastened to the structure upon which they are placed at intervals not exceeding

  PIW

• Clips for securing copper conductors shall be cast or made from sheet copper with a minimum

  WKLFNQHVVRILQFKPPDQGDPLQLPXPZLGWKRILQFKPP

• Aluminum clips for securing aluminum conductors shall be of cast aluminum or made from sheet

  DOXPLQXPZLWKDPLQLPXPWKLFNQHVVRILQFKPPWKLFNDQGDPLQLPXPWKLFNQHVVRI

  LQFKPPZLGH

Per NFPA 780 Conductor Fasteners Section 4.10

UL96 Standard for Lightning Protection Components Sections 15.1 & 15.2

Section 2.1.9

Section 2

Lightning Protection Components

 )DVWGU\LQJUXEEHUDGKHVLYHIRUERQGLQJWRUXEEHUPHPEUDQHURR¿QJ

 0LQLPXPDSSOLFDWLRQWHPSHUDWXUHLVoF.

 $SSOLFDWLRQFRYHUDJHSHUJDOORQLV&8%8RU$8%8EDVHVRU

DGKHVLYHFDEOHKROGHUVRQVPRRWKUXEEHUURR¿QJ

 ÀXLGR]FDUWULGJH

• Tough thermosetting adhesive.

• Develops 300 PSI shear strength on metal, masonry and wood. Not for use

on TP or hypolon roofs.

• Capable of 300 elongation and can accommodate dimensional changes in

construction materials down to minus 20F.

 &RQWDLQVQRYRODWLOHRUJDQLFVROYHQWV1R92&¶V

 &DQEHXVHGLQFRQ¿QHGVSDFHVDQGDOVRWRERQGVROYHQWVHQVLWLYHPDWHULDOV

VXFKDVH[SDQGHGSRO\VW\UHQHIRDP(36

• Service temperature -40F to 200F

Part No. Approx. Each

Wt. (lbs.)

Box

Qty.

Approx Box

Wt. (lbs.)

264 10 2 20

Part No. Color Box

Qty.

Approx Box

Wt. (lbs.)

02=% Black 24 26

02=* Gray 24 26

02=/ Limestone 24 26

02=: White 24 26

Adhesives

Rubber

M-1 Structural Sealant

TECHNICAL NOTE:

 &RQWUDFWRUPXVWYHULI\DGKHVLYHFRPSDWLELOLW\ZLWKURR¿QJFRQWUDFWRURUPDQXIDFWXUHU

APPLICATION NOTES:

Excellent for Emergency Repairs -

 0XOWLSXUSRVHVWUXFWXUDOVHDODQWLVGHVLJQHGIRUGLI¿FXOWERQGLQJDQGVHDOLQJDSSOLFDWLRQVVXFKDVORZVORSH

  FRPPHUFLDOURR¿QJ,WERQGVDJJUHVVLYHO\WR(3'039&%85FRDOWDU6%6PRGELWJUDQXODWHG$33

  PDQ\W\SHVRIFRDWHGPHWDOPHWDOÀDVKLQJGHWDLOVDQG)53

• Some Galvalume or Kynar coated roofs may require NP1 polyurethane sealant.

• Excellent for underwater emergency repairs.

 1RQVOXPSVHOI¿[WXULQJPDVWLFWKDWFXUHVWRDGXUDEOHERQGZLWKH[SRVXUHWRDWPRVSKHULFPRLVWXUH

Heavy Duty Construction Adhesive -

• Tough thermosetting adhesive that can be used to permanently bond structural assemblies such as

coping, metal edge, skylights.

• Capable of bonding steel deck to bar oints and metal sandwich panels to roof and wall purlins.

 $SSOLFDWLRQFRYHUDJHSHUWXEHLVDSSUR[LPDWHO\FDEOHKROGHUVRUEDVHV

 0XVWEHLQVWDOOHGRQDFOHDQIUHHRIGLUWVXUIDFHLQWHPSHUDWXUHVQRWEHORZ°F.

Section 2.1.10

0 6

WUXFWXUDO

HDODQW

160160

Section 2

Lightning Protection Components

• 34" .D. x 8 long PC pipe cable guard for protecting

all cables thru 40.

• Three galvanized fastening clips furnished for mounting

with nails or screws.

 [H[WUXGHGWKHUPRSODVWLFFDEOHJXDUGZLWKÀDQJHVSURYLGHV

concealment and protection for cables and down conductors.

Part No. Approx. Each

Wt. (lbs.)

Box

Qty.

Approx Box

Wt. (lbs.)

320 1-1235

Part No. Color Approx. Each

Wt. (lbs.)

Box

Qty.

Approx Box

Wt. (lbs.)

321B Black 1 5 5-12

321G Gray 1 5 5-12

Cable Guards

PVC

Plastic

TECHNICAL NOTE:

• Down conductors located in runways, driveways, school playgrounds, cattle yards, public walks, or

  RWKHUORFDWLRQVVXEMHFWWRSK\VLFDOGDPDJHRUGLVSODFHPHQWVKDOOEHJXDUGHG0HWDOOLFJXDUGVVKDOOEH

  ERQGHGDWHDFKHQG7KHGRZQFRQGXFWRUVKDOOEHSURWHFWHGIRUDPLQLPXPGLVWDQFHRIPIW

above grade level.

NFPA 780 Protecting Down Conductors Sections 4.9.11, 4.9.11.1 & 4.9.11.2

Section 2.1.11

Section 2

Lightning Protection Components

Section 2.2

Air Terminals & Accessories

Index

Description Page

2.2.1 Class I Copper Air Terminals ..............................................................162

2.2.2 Class II Copper Air Terminals .............................................................163

2.2.3 Class I Aluminum Air Terminals ..........................................................164

2.2.4 Class II Aluminum Air Terminals ........................................................164

2.2.5 Safety Tip Air Terminals - STAT ..........................................................165

2.2.6 Air Terminals with Safety Cable ..........................................................166

2.2.7 Specialty Air Terminals ......................................................................167

2.2.8 Air Terminal Assemblies ....................................................................168

2.2.9 Air Terminal Adapters........................................................................169

2.2.10 Air Terminal Braces ...........................................................................172

2.2.11 Air Terminal Extensions .....................................................................173

2.2.12 Extension Rod Couplers ....................................................................174

2.2.13 Decorative Finials .............................................................................175

NOTE:

$LU7HUPLQDOVDUHDOVRNQRZQDV6WULNH7HUPLQDWLRQ'HYLFHV67'RU

Lightning Rods.

NOTE: Copper materials can consist of copper, bronze or brass. All are copper alloys.

162162

Section 2

Lightning Protection Components

 0DQXIDFWXUHGIURPKLJKO\

conductive electrolytic tough

pitch copper alloy 110.

• Conductivity greater than

99 when annealed.

• Utilizes standard 38" UNC

threads.

• Adapters sold separately. See

pages 169-171.

• Longer lengths available.

Please contact factory for

more information.

Listed 96

Part No.

Copper

Part No.

Nickel Plated

Part No.

Tin Plated Length Box

Qty.

Approx Box

Wt. (lbs.)

3810CUAT 3810CUATN 3810CUATT 10" 10 5-12

3812CUAT 3812CUATN 3812CUATT 12" 10 6-14

3816CUAT 3816CUATN 3816CUATT 16" 10 7-34

3818CUAT 3818CUATN 3818CUATT 18" 10 9

3824CUAT 3824CUATN 3824CUATT 24" 10 10-12

3836CUAT 3836CUATN 3836CUATT 36" 10 18-34

3848CUAT 3848CUATN 3848CUATT 48" 10 21

Class I Copper Air Terminals

3/8" Diameter

TECHNICAL NOTES:

• Class I air terminals are used on structures up to and including 75 in height.

• For longer air terminals, select an air terminal and combine with extension rods and couplers on

pages 173 & 174.

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  0LQLPXPGLDPHWHULVVROLG

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it is to protect.

NFPA 780 Air Terminal Height Section 4.6.2.1

• Air terminals shall be secured against overturning or displacement by one of the following

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  ULJLGO\DWWDFKHGWRWKHVWUXFWXUH$LUWHUPLQDOVH[FHHGLQJPPLQLQKHLJKWVKDOOEH 

supported at a point not less than one-half their height.

NFPA 780 Air Terminal Support Sections 4.6.2.2.1 & 4.6.2.2.2

Section 2.2.1

Section 2

Lightning Protection Components

 0DQXIDFWXUHGIURPKLJKO\

conductive electrolytic tough

pitch copper alloy 110.

• Conductivity greater than 99

when annealed.

• Utilizes standard 12" UNC

threads.

• Adapters sold separately. See

pages 169-171.

• Longer lengths available.

Please contact factory for more

information.

• Utilizes standard 58" UNC

threads.

• Longer lengths available.

Please contact factory for

more information.

Part No.

Copper

Part No.

Nickel Plated

Part No.

Tin Plated Length Box

Qty.

Approx Box

Wt. (lbs.)

1210CUAT 1210CUATN 1210CUATT 10" 10 6-12

1212CUAT 1212CUATN 1212CUATT 12" 10 7-34

1216CUAT 1216CUATN 1216CUATT 16" 10 10-12

1218CUAT 1218CUATN 1218CUATT 18" 10 11-34

1224CUAT 1224CUATN 1224CUATT 24" 10 15-12

1236CUAT 1236CUATN 1236CUATT 36" 10 23-14

1248CUAT 1248CUATN 1248CUATT 48" 10 31

Part No.

Copper

Part No.

Nickel Plated

Part No.

Tin Plated Length Box

Qty.

Approx Box

Wt. (lbs.)

5810CUAT 5810CUATN 5810CUATT 10" 10 9-34

5812CUAT 5812CUATN 5812CUATT 12" 10 11-34

5816CUAT 5816CUATN 5816CUATT 16" 10 15-34

5818CUAT 5818CUATN 5818CUATT 18" 10 17-34

5824CUAT 5824CUATN 5824CUATT 24" 10 23-12

5836CUAT 5836CUATN 5836CUATT 36" 10 35-14

5848CUAT 5848CUATN 5848CUATT 48" 10 47

Class II Copper Air Terminals

1/2" Diameter

5/8" Diameter

TECHNICAL NOTES:

• Class II air terminals are used on structures greater than 75 in height.

• For longer air terminals, select an air terminal and combine with extension rods and couplers on

pages 173 & 174.

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is it to protect.

NFPA 780 Air Terminal Height Section 4.6.2.1

• Air terminals shall be secured against overturning or displacement by one of the following

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  ULJLGO\DWWDFKHGWRWKHVWUXFWXUH$LUWHUPLQDOVH[FHHGLQJPPLQLQKHLJKWVKDOOEH

supported at a point not less than one-half their height.

NFPA 780 Air Terminal Support Sections 4.6.2.2.1 & 4.6.2.2.2

Section 2.2.2

Listed 96

164164

Section 2

Lightning Protection Components

 0DQXIDFWXUHGIURPKLJKO\FRQGXFWLYH

aluminum.

• Utilizes standard 12" UNC threads.

• Adapters sold separately. See pages 169-171.

• Longer lengths available. Please contact

factory for more information.

Listed 96

 0DQXIDFWXUHGIURPKLJKO\FRQGXFWLYH

aluminum.

• Utilizes standard 58" UNC threads.

• Adapters sold separately. See pages 169-171.

• Longer lengths available. Please contact

factory for more information.

Listed 96

Part No. Length Box

Qty.

Approx. Box

Wt. (lbs.)

1210ALAT 10" 10 2-12

1212ALAT 12" 10 2-34

1216ALAT 16" 10 3-12

1218ALAT 18" 10 3-34

1224ALAT 24" 10 5

1236ALAT 36" 10 8-14

1248ALAT 48" 10 10

Part No. Length Box

Qty.

Approx. Box

Wt. (lbs.)

5810ALAT 10" 10 3-12

5812ALAT 12" 10 4

5816ALAT 16" 10 5-14

5818ALAT 18" 10 6-34

5824ALAT 24" 10 8-34

5836ALAT 36" 10 12-34

5848ALAT 48" 10 17-12

Class I Aluminum Air Terminals

1/2" Diameter

Class II Aluminum Air Terminals

5/8" Diameter

TECHNICAL NOTES:

• Class I air terminals are used on structures up to and including 75 in height. Class II air terminals

are used on structures greater than 75 in height.

• For longer air terminals, select an air terminal and combine with extension rods and couplers on

pages 173 & 174.

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it is to protect.

•&ODVV,,0LQXPXP5HTXLUHPHQWV

  0LQLPXPGLDPHWHULVVROLG

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is it to protect.

NFPA 780 Air Terminal Height Section 4.6.2.1

• Air terminals shall be secured against overturning or displacement by one of the following

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supported at a point not less than one-half their height.

NFPA 780 Air Terminal Support Sections 4.6.2.2.1 & 4.6.2.2.2

Section 2.2.3 & 2.2.4

Section 2

Lightning Protection Components

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air terminals tip consists of a sphere approximately 34" in diameter. The rounded

tip helps minimize personnel inuries caused by accidental falls.

 &RSSHUVDIHW\WLSSHGDLUWHUPLQDOVDYDLODEOHLQHOHFWURSODWHGWLQDGGVXI¿[7WRSDUW

QXPEHURUQLFNHOSODWLQJDGGVXI¿[1WRSDUWQXPEHU

• Longer lengths available. Please contact factory for more information.

• 58" diameter STATs have standard 58" UNC threads.

• Adapters sold separately. See pages 169-171.

 )RUDGGHGVDIHW\XVHZLWKÀH[LEOHDGDSWHUV6HHSDJH

Listed 96

Part No. Diameter Length Class Copper/

Aluminum

Box

Qty.

Approx. Box

Wt. (lbs.)

3812CSTAT 38" 12" I Copper 10 7

3816CSTAT 38" 16" I Copper 10 8-12

3818CSTAT 38" 18" I Copper 10 9-34

3824CSTAT 38" 24" I Copper 10 11-14

1212ASTAT 12" 12" I Aluminum 10 3-14

1212CSTAT 12" 12" II Copper 10 8-12

1216ASTAT 12" 16" I Aluminum 10 4

1216CSTAT 12" 16" II Copper 10 11-14

1218ASTAT 12" 18" I Aluminum 10 4-14

1218CSTAT 12" 18" II Copper 10 12-12

1224ASTAT 12" 24" I Aluminum 10 5-12

1224CSTAT 12" 24" II Copper 10 16-14

5812ASTAT 58" 12" II Aluminum 10 4-12

5812CSTAT 58" 12" II Copper 10 12-12

5816ASTAT 58" 16" II Aluminum 10 5-34

5816CSTAT 58" 16" II Copper 10 16-12

5818ASTAT 58" 18" II Aluminum 10 7-14

5818CSTAT 58" 18" II Copper 10 18-12

5824ASTAT 58" 24" II Aluminum 10 9-14

5824CSTAT 58" 24" II Copper 10 24-14

Safety Tip Air Terminals - STAT

Section 2.2.5

166166

Section 2

Lightning Protection Components

Listed 96

Part No. Diameter Length Class Copper/

Aluminum

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

1212CUAT-WSC36 12" 12" II Copper 34107-12

1212ALAT-WSC36 12" 12" I Aluminum 14102-12

1224CUAT-WSC36 12" 24" II Copper 1-1210 15

5812ALAT-WSC36 58" 12" II Aluminum 1210 5

Part No. Diameter Length Class Copper/

Aluminum

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

1212ASTAT-WSC36 12" 12" I Aluminum 14102-12

1224CSTAT-WSC36 12" 24" II Copper 1-1210 15

1224ASTAT-WSC36 12" 24" I Aluminum 1210 5

3824CSTAT-WSC36 38" 24" I Copper 1-14 10 12-12

Air Terminals with Safety Cable

Safety Tip

NOTES:

 &RSSHUDLUWHUPLQDOVDYDLODEOHLQHOHFWURSODWHGWLQDGGVXI¿[7WRSDUWQXPEHURU 

  QLFNHOSODWLQJDGGVXI¿[1WRSDUWQXPEHU

• Comes with attached 36" safety cable.

• Cable prevents air terminal from falling off structure if air terminal detaches from base.

• Longer lengths available. Please contact factory for more information.

• Adapters sold separately. See pages 169-171.

Section 2.2.6

Section 2

Lightning Protection Components

Specialty Air Terminals

• For protecting security cameras mounted on poles.

 0DQXIDFWXUHGIURP[FRSSHUFODGJURXQGURG

• Thread size is 58" in diameter and 6" in length.

 &RPHVZLWK-16MDPQXWV/:6ORFNZDVKHUVDQG

:6ÀDWZDVKHUV

• ther sizes available. Please contact factory for more information.

Part No. Diameter Length Class Approx. Each

Wt. (lbs.)

5810BCCATTSE 58" 7 II 9

Bent Copper Clad Air Terminals

• For protecting security cameras mounted on poles.

 0DQXIDFWXUHGIURP[FRSSHUFODGJURXQGURG

• ther sizes available. Please contact factory for more information.

Part No. Diameter Length Class Approx. Each

Wt. (lbs.)

CCTCCAT5858" 5-4" II 7

Closed Circuit TV Copper Clad Air Terminal

 0DQXIDFWXUHGIURP[VWDLQOHVVVWHHO

• Includes 38-16 stainless steel hardware.

• Can be mounted using stainless banding systems such as

BAND-IT by others or by welding.

• ther sizes available. Please contact factory for

more information.

Part No. "A" Approx. Each Wt. (lbs.)

LRCSS31688" 2-12

LRCSS31612 12" 3-12

Lightning Rod Clamps

Section 2.2.7

30" RADIUS

7 FT.

1178"

5'-4"

1812"

168168

Section 2

Lightning Protection Components

• Designed for use with towers or other structures which require long air terminal extensions.

• Protects tower lighting, antennas and miscellaneous equipment from direct lightning strikes.

• Copper braided lightning conductor is exothermically attached to the air terminal and extends

past the end of the pole in various lengths.

 0DVWLVPDQXIDFWXUHGIURPKHDY\GXW\ULJLGWKLFN¿EHUJODVV

 5HTXLUHVVHSDUDWHPRXQWLQJDVVHPEO\VXFKDV66$706&

Ships partially assembled

66$706&

QRWLQFOXGHG

• 0RXQWV&8)$70DVVHPEO\DERYHWRYHUWLFDO

pole or tower platform.

 0RXQWVPDVWWR2'WXEH

 0DQXIDFWXUHGIURPVWDLQOHVVVWHHO

• Includes 38" stainless steel hardware.

Part No.

Fiberglass

Pipe Length

(ft.)

Exposed

Air Terminal

Length (in.) (+/-1")

Conductor

Type

Exposed

Conductor

Length (ft.)

Approx. Each

Wt. (lbs.)

&8)$70 14 26 32 10 43

&8)$70 14 26 32 50 50

&8)$70 14 26 32 90 60

&8)$70 20 60 28 15 45

Part No. Qty. Approx. Each Wt. (lbs.)

66$706& EA 1-12

Air Terminal Assemblies

Copper Air Terminals with Fiberglass Mast Assembly

Air Terminal Mast Mounting Assembly

Section 2.2.8

Section 2

Lightning Protection Components

• Used to engage standard air terminal threads with different thread sizes

found in various air terminal base assemblies. All threads are UNC.

• ther sizes available. Please contact factory for more information.

Part No. Material Thread Diameter Box

Qty.

Approx. Box

Wt. (lbs.)

120 Copper 38" 58" 40 4

120N Nickel Plated 38" 58" 40 4

120T Tin Plated 38" 58" 40 4

121 Copper 12" 58" 40 4

121N Nickel Plated 12" 58" 40 4

121T Tin Plated 12" 58" 40 4

A121 Aluminum 12" 58" 40 1-12

122 Copper 58" 58" 40 4

122N Nickel Plated 58" 58" 40 4

122T Tin Plated 58" 58" 40 4

122-58F12F Copper 58" 12" 40 4

A122 Aluminum 58" 58" 40 1-12

A122-58F12F Aluminum 58" 12" 40 1-12

123 Copper 38" 38" 40 5

123N Nickel Plated 38" 38" 40 5

123T Tin Plated 38" 38" 40 5

124 Copper 38" 12" 40 4-14

124N Nickel Plated 38" 12" 40 4-14

124T Tin Plated 38" 12" 40 4-14

125 Copper 12" 12" 40 4-14

125N Nickel Plated 12" 12" 40 4-14

125T Tin Plated 12" 12" 40 4-14

A125 Aluminum 12" 12" 40 1-12

Air Terminal Adapters

Standard

Listed 96

Section 2.2.9

170170

Section 2

Lightning Protection Components

Listed 96

0DOH

Thread

0

Female

Thread

Air Terminal Adapters

Part No. Material Thread Diameter Box

Qty.

Approx. Box

Wt. (lbs.)

126 Copper 12" 58" 10 6-14

A126 Aluminum 12" 58" 10 4

127 Copper 12" 12" 10 6-14

A127 Aluminum 12" 12" 10 4

128 Copper 58" 58" 10 6-14

A128 Aluminum 58" 58" 10 4

Part No. Material Thread Diameter Box

Qty.

Approx. Box

Wt. (lbs.)

0 Copper 12" 12" 10 6-12

$0 Aluminum 12" 12" 10 4-14

0 Copper 58" 58" 10 6-12

$0 Aluminum 58" 58" 10 4-14

0 Copper 58" 12" 10 6-12

$0 Aluminum 58" 12" 10 4-14

Flexible Female Threads

Flexible Male Threads

NOTES:

• Flexible air terminal adapters are used with air terminals located underneath

window washing or other mobile equipment.

• Come complete with stainless steel spring and safety chain.

 2YHUDOOOHQJWKRI0DOHWKUHDGDGDSWHULV

• verall length of Female thread adapter is 4-14".

• Can be used in conunction with safety tipped air terminals. See page 165.

• ther sizes available. Please contact factory for more information.

Section 2.2.9

Section 2

Lightning Protection Components

Listed 96

• Used to plumb air terminals to vertical where the bases are mounted on

sloping surfaces.

• Stainless steel screws allow the adapter to be locked in any position.

Part No. Material Thread Diameter Box

Qty.

Approx. Box

Wt. (lbs.)

133 Copper 38" 38" 10 4-14

133N Nickel Plated 38" 38" 10 4-14

133T Tin Plated 38" 38" 10 4-14

134 Copper 38" 12" 10 4

134N Nickel Plated 38" 12" 10 4

134T Tin Plated 38" 12" 10 4

135 Copper 38" 58" 10 3-12

135N Nickel Plated 38" 58" 10 3-12

135T Tin Plated 38" 58" 10 3-12

136 Copper 12" 12" 10 3-34

136N Nickel Plated 12" 12" 10 3-34

136T Tin Plated 12" 12" 10 3-34

A136 Aluminum 12" 12" 10 1-12

137 Copper 12" 58" 10 3-12

137N Nickel Plated 12" 58" 10 3-12

137T Tin Plated 12" 58" 10 3-12

A137 Aluminum 12" 58" 10 1-12

138 Copper 58" 58" 10 3-12

138N Nickel Plated 58" 58" 10 3-12

138T Tin Plated 58" 58" 10 3-12

A138 Aluminum 58" 58" 10 3-12

139 Copper 58" 12" 10 3-12

A139 Aluminum 58" 12" 10 3-12

Air Terminal Adapters

Swivel

 0DOHWKUHDGFRQ¿JXUDWLRQGHVLJQHGWR¿WLQWHUQDOO\WKUHDGHGDLUWHUPLQDOEDVHV

Listed 96

Part No. Material

Internal

Threaded Top

Threaded

Male Stud

Box

Qty.

Approx. Box

Wt. (lbs.)

&860 Copper 12" 12" 10 5

&8607 Tin Plated 12" 12" 10 5

&860 Copper 38" 38" 10 5

&8607 Tin Plated 38" 38" 10 5

&860 Copper 58" 58" 10 2

&8607 Tin Plated 58" 58" 10 2

$/60 Aluminum 12" 12" 10 2

$/60 Aluminum 58" 58" 10 2

Swivel - CUSM & ALSM Series

Section 2.2.9

172172

Section 2

Lightning Protection Components

• Galvanized steel tripod braces are used for the support of air terminals that exceed 24" in length.

• Constructed of 14" steel rod with welded oints and a zincultraseal plating.

• Braces available with 316" holes for anchoring with screws or nails or with adhesive feet when mounting

WRURR¿QJPHPEUDQHVRUVLPLODUVXUIDFHVZKHUHSHQHWUDWLRQVFDQQRWEHPDGH

• Lengths given are prior to installation. Please take technical notes below into consideration before ordering.

 0HHWV8/UHTXLUHPHQWV

Length

Part No. Adhesive Feet

Copper/Aluminum Type Standard

Lengths

Max. Air Terminal

Supported

Box

Qty.

Approx. Box

Wt. (lbs.)

140-18 ----- Screw Hole 18" 24" 10 12-12

140-18AD Copper Adhesive Feet 18" 24" 10 12-34

A140-18AD Aluminum Adhesive Feet 18" 24" 10 12-34

140-24 ----- Screw Hole 24" 36" 10 16

140-24AD Copper Adhesive Feet 24" 36" 10 16-14

A140-24AD Aluminum Adhesive Feet 24" 36" 10 16-14

140-36 ----- Screw Hole 36" 60" 10 20

140-36AD Copper Adhesive Feet 36" 60" 10 20-14

A140-36AD Aluminum Adhesive Feet 36" 60" 10 20-14

140-48 ----- Screw Hole 48" 72" 10 22

140-48AD Copper Adhesive Feet 48" 72" 10 22-14

A140-48AD Aluminum Adhesive Feet 48" 72" 10 22-14

Air Terminal Braces

Listed 96

TECHNICAL NOTE:

• Air terminals shall be secured against overturning or displacement by one of the following methods

  $WWDFKPHQWWRWKHREMHFWWREHSURWHFWHG%UDFHVWKDWDUHSHUPDQHQWO\DQGULJLGO\DWWDFKHGWRWKH

  VWUXFWXUH$LUWHUPLQDOVH[FHHGLQJLQPPLQKHLJKWVKDOOEHVXSSRUWHGDWDSRLQWQRWOHVVWKDQ

one-half their height.

NFPA 780 Air Terminal Support Sections 4.6.2.2.1 & 4.6.2.2.2

Section 2.2.10

Section 2

Lightning Protection Components

• Solid copper or aluminum extension rods are used to extend

standard air terminals to lengths required.

• Extension rods are available in lengths up to 12 feet and have

standard UNC threads at each end.

 0HHWV8/UHTXLUHPHQWV

• ther sizes available. Please contact factory for more information.

Part No. Copper/

Aluminum Length Diameter Box

Qty.

Approx. Box

Wt. (lbs.)

144-12 Copper 12" 38" 10 12

144-24 Copper 24" 38" 10 1

144-36 Copper 36" 38" 10 1-12

144-48 Copper 48" 38" 10 2

144-60 Copper 60" 38" 10 2-12

145-12 Copper 12" 12" 10 34

A145-12 Aluminum 12" 12" 10 14

145-24 Copper 24" 12" 10 1-12

A145-24 Aluminum 24" 12" 10 12

145-36 Copper 36" 12" 10 2-14

A145-36 Aluminum 36" 12" 10 34

145-48 Copper 48" 12" 10 3

A145-48 Aluminum 48" 12" 10 1

145-60 Copper 60" 12" 10 3-34

A145-60 Aluminum 60" 12" 10 1-14

146-12 Copper 12" 58" 10 1-14

A146-12 Aluminum 12" 58" 10 12

146-24 Copper 24" 58" 10 2-12

A146-24 Aluminum 24" 58" 10 1

146-36 Copper 36" 58" 10 3-34

A146-36 Aluminum 36" 58" 10 1-12

146-48 Copper 48" 58" 10 5

A146-48 Aluminum 48" 58" 10 2

146-60 Copper 60" 58" 10 5-14

A146-60 Aluminum 60" 58" 10 2-12

Air Terminal Extensions

Section 2.2.11

174174

Section 2

Lightning Protection Components

• 1316" x 2" coupler connects air terminals to extension rods, or

used to connect sections of rods together.

• All threads are UNC.

 0HHWV8/UHTXLUHPHQWV

Part No. Copper/

Aluminum Diameter Box

Qty.

Approx. Box

Wt. (lbs.)

147 Copper 38" 10 2-34

148 Copper 12" 10 2-12

A148 Aluminum 12" 10 1

149 Copper 58" 10 1-34

A149 Aluminum 58" 10 1

Extension Rod Couplers

Section 2.2.12

Section 2

Lightning Protection Components

With Base

'HFRUDWLYH¿QLDOHQKDQFHVEXLOGLQJDHVWKHWLFVZKLOHEHLQJSDUWRIDIXQFWLRQDOOLJKWQLQJSURWHFWLRQV\VWHP

Without Base

 GHFRUDWLYH¿QLDOZLWKGLDPHWHULQWHUQDOWKUHDG

 0HHWV8/UHTXLUHPHQWV

Part No. Material Qty. Approx. Each Wt. (lbs.)

BF16I12 Copper EA 3

 GHFRUDWLYH¿QLDOZLWKGLDPHWHULQWHUQDOWKUHDG

 0HHWV8/UHTXLUHPHQWV

• Base sold separately.

Part No. Description Material Internal

Thread Qty. Approx. Each

Wt. (lbs.)

BF27I12 Finial Copper 12" EA 21

BF27BASE Base Copper 12" EA 19

Decorative Finials

Section 2.2.13

176176

Section 2

Lightning Protection Components

Notes

Section 2

Lightning Protection Components

Section 2.3

Air Terminal Bases

Index

Description Page

2.3.1 Horizontal Bases ...............................................................................178

2.3.2 Universal Bases ................................................................................179

2.3.3 Parapet Base Extensions ...................................................................179

2.3.4 Swivel Bases ....................................................................................180

2.3.5 ertical Bases ...................................................................................180

2.3.6 Ridge Saddle Bases ..........................................................................181

2.3.7 12 Ridge Saddle Bases ....................................................................181

2.3.8 Pipe Railing Bases ............................................................................182

2.3.9 Concealed Bases ..............................................................................184

2.3.10 Chimney Flue Bases ..........................................................................185

2.3.11 Dome Bases .....................................................................................186

2.3.12 Standing Seam Bases .......................................................................186

NOTE: Copper materials can consist of copper, bronze or brass. All are copper alloys.

178178

Section 2

Lightning Protection Components

Listed 96

Part No. Material

Internally

Threaded Hub

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

15138I Copper 38" 5 3-34

15138IT ETPB 38" 5 3-34

15112I Copper 12" 5 3-34

15112IT ETPB 12" 5 3-34

A15112I Aluminum 12" 5 1-14

Horizontal Bases

Internally Threaded Hub Bases

• Adapter needed. See page 169.

Part No. Material

Externally

Threaded Hub

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

151 Copper 58" 5 3-14

A151 Aluminum 58" 5 3-14

151T ETPB 58" 5 3-14

Externally Threaded Hub Bases

TECHNICAL NOTES:

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cross-sectional area of the base support, between the connector and the base of the air terminal, shall be equal to or greater

  WKDQWKDWRIWKHFRQGXFWRU7KHFRQGXFWRUVKDOOFRQWDFWWKHEDVHIRUQRWOHVVWKDQLQFKHVPPRQDOOVLGHVRIWKHFDEOH

• At least two mounting holes that will accept a No. 10 - 24 or larger bolt or screw shall be provided in the support so that it can

be permanently and rigidly fastened.

UL 96 Standard for Lightning Protection Components Sections 7.2, 7.4 & 7.5

NOTES:

• 1-34" x 4" base is ideal for use where mounting area is very small such as on skylight frames

or narrow extruded shapes.

• Accepts all Class I & Class II conductors.

• Two mounting holes are provided for secure mounting using machine or self tapping screws.

ETPB - Electro Tin Plated Bronze

Section 2.3.1

Listed 96

Section 2

Lightning Protection Components

Listed 96

• 2-58" x 3" base features a universal mounting design allowing it to be

installed either horizontally or vertically.

• Utilizes a variety of mounting applications such as self tapping screws, nails

or adhesives.

• Accepts all Class I & Class II conductors.

ETPB - Electro Tin Plated Bronze

Part No. Material

Internally

Threaded Hub

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CUBU38I Copper 38" 5 4-14

TCUBU38I ETPB 38" 5 4-14

CUBU12I Copper 12" 5 4-14

TCUBU12I ETPB 12" 5 4-14

AUBU12I Aluminum 12" 5 1-12

CUBU58I Copper 58" 5 4-14

TCUBU58I ETPB 58" 5 4-14

AUBU58I Aluminum 58" 5 1-12

Universal Bases

UBU Series - Horizontal & Vertical Bases

Listed 96

Part No. Material

Base

Thread

Diameter A

Air Terminal

Threaded

Diameter B

Offset

Clearance

Box

Qty.

Approx. Box

Wt. (lbs.)

BPBE2 Copper 12" 12" 2" 10 5

BPBE2-38 Copper 12" 38" 2" 10 5

BPBE2-3838 Copper 38" 38" 2" 10 5

BPBE2-5858 Copper 58" 58" 2" 10 5

BPBE3 Copper 12" 12" 3" 10 7-12

BPBE3-38 Copper 12" 38" 3" 10 7-12

BPBE3-3838 Copper 38" 38" 3" 10 7-12

BPBE3-5858 Copper 58" 58" 3" 10 7-12

APBE2 Aluminum 12" 12" 2" 10 2-12

APBE2-58 Aluminum 12" 58" 2" 10 2-12

APBE2-5858 Aluminum 58" 58" 2" 10 2-12

APBE3 Aluminum 12" 12" 3" 10 5

APBE3-5858 Aluminum 58" 58" 3" 10 5

Parapet Base Extensions

• Used when mounting air terminal bases under copings that have up to a 2" or 3" overhang.

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• Stainless steel am nut provides for proper positioning of air terminal.

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Section 2.3.2 & 2.3.3

180180

Section 2

Lightning Protection Components

• 2-58" x 3" base features a swivel adapter intended for installation on

angled surfaces.

• Utilizes a variety of mounting applications such as self tapping screws,

nails or adhesives.

• Accepts all Class I & Class II conductors.

ETPB - Electro Tin Plated Bronze.

Part No. Material

Internally

Thread Hub

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CUBS38 Copper 38" 5 4-12

TCUBS38 ETPB 38" 5 4-12

CUBS12 Copper 12" 5 5-12

TCUBS12 ETPB 12" 5 5-12

AUBS12 Aluminum 12" 5 1-12

CUBS58 Copper 58" 5 5

TCUBS58 ETPB 58" 5 5

AUBS58 Aluminum 58" 5 5

Swivel Bases

UBS Series with Swivel Adapter

• 2-12" long, vertical base connector features 14" mounting hole and

two stainless steel cap screws to assure a good electrical connection.

• For all standard cables up to 12" in diameter.

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 Electro Tin Plated

Listed 96

Part No. Material

Internally

Threaded Hub

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

157 Copper 38" 10 2-12

157T Copper 38" 10 2-12

158 Copper 12" 10 2-12

158T Copper 12" 10 2-12

A158 Aluminum 12" 10 1-14

A158R Aluminum 12" 10 1-14

158-58 Copper 58" 10 2-12

158-58T Copper 58" 10 2-12

A158-58 Aluminum 58" 10 1-14

A158R-58 Aluminum 58" 10 1-14

Vertical Bases

Listed 96

Section 2.3.4 & 2.3.5

Section 2

Lightning Protection Components

• [EDVH¿WVHDVLO\WRPRVWDQ\VXUIDFH

• Accepts all Class I & Class II conductors.

Electro Tin Plated

Listed 96

Part No. Material

Threaded Hub

Diameter Box

Qty.

Approx. Box

Wt. (lbs.)

Int. Ext.

160 Copper 38" 58" 10 10

160T Copper 38" 58" 10 10

A160 Aluminum 12" NA10 4-12

A160-58 Aluminum 58" NA10 4-12

Ridge Saddle Bases

• [EDVH¿WVHDVLO\WRPRVWDQ\VXUIDFH

• Accepts all Class I & Class II conductors.

Listed 96

Part No. Material

Threaded Hub

Diameter Box

Qty.

Approx. Box

Wt. (lbs.)

Int. Ext.

CURS6.75 Copper 38" 58" 10 10

ALRS6.75 Aluminum 12" NA10 5

1/2 Ridge Saddle Bases

NOTE:

• See page 169 for adapters.

NOTE:

• See page 169 for adapters.

Section 2.3.6 & 2.3.7

182182

Section 2

Lightning Protection Components

Listed 96

Vertical Horizontal

Pipe Railing Bases

Part No. Material Nominal Pipe

Size Range

Outside Diameter

Pipe Size Range

Air

Terminal

Diameter

Box

Qty.

Approx.

Box Wt.

(lbs.)

CPRB.51AT38 ETPB .5" - 1" 0.84" - 1.315" 38" 5 3-34

CPRB.51AT12 ETPB .5" - 1" 0.84" - 1.315" 12" 5 3-34

CPRB.51AT58 ETPB .5" - 1" 0.84" - 1.315" 58" 5 3-34

APRB.51AT12 Aluminum .5" - 1" 0.84" - 1.315" 12" 5 2-12

APRB.51AT58 Aluminum .5" - 1" 0.84" - 1.315" 58" 5 2-12

Part No. Material Nominal Pipe

Size Range

Outside Diameter

Pipe Size Range

Air

Terminal

Diameter

Box

Qty.

Approx.

Box Wt.

(lbs.)

CPRB1.52AT38 ETPB 1.25" - 2" 1.315" - 2.4" 38" 5 5

CPRB1.52AT12 ETPB 1.25" - 2" 1.315" - 2.4" 12" 5 5

CPRB1.52AT58 ETPB 1.25" - 2" 1.315" - 2.4" 58" 5 5

APRB1.52AT12 Aluminum 1.25" - 2" 1.315" - 2.4" 12" 5 2-12

APRB1.52AT58 Aluminum 1.25" - 2" 1.315" - 2.4" 58" 5 2-12

CPRB2.53AT38 ETPB 2.5" - 3" 2.25" - 3.5" 38" 5 7-12

CPRB2.53AT12 ETPB 2.5" - 3" 2.25" - 3.5" 12" 5 7-12

CPRB2.53AT58 ETPB 2.5" - 3" 2.25" - 3.5" 58" 5 7-12

APRB2.53AT12 Aluminum 2.5" - 3" 2.25" - 3.5" 12" 5 2-12

APRB2.53AT58 Aluminum 2.5" - 3" 2.25" - 3.5" 58" 5 3

Listed 96

NOTES:

• Swivel adapter design allows for mounting at any angle.

• Fits all main size conductors up to 916" diameter.

• Air terminal not included.

Section 2.3.8

 Electro Tin Plated Bronze

Section 2

Lightning Protection Components

Part No. Material Nominal Pipe

Size Range

Outside Diameter

Pipe Size Range

Air

Terminal

Diameter

Box

Qty.

Approx.

Box Wt.

(lbs.)

CPRB3.54AT38 ETPB 3.5" - 4" 3.2" - 4.5" 38" 5 8-34

CPRB3.54AT12 ETPB 3.5" - 4" 3.2" - 4.5" 12" 5 8-34

CPRB3.54AT58 ETPB 3.5" - 4" 3.2" - 4.5" 58" 5 8-34

APRB3.54AT12 Aluminum 3.5" - 4" 3.2" - 4.5" 12" 5 3-34

APRB3.54AT58 Aluminum 3.5" - 4" 3.2" - 4.5" 58" 5 4

CPRB56AT38 ETPB 5" - 6" 5.63" - 6.63" 38" 3 6

CPRB56AT12 ETPB 5" - 6" 5.63" - 6.63" 12" 3 6

CPRB56AT58 ETPB 5" - 6" 5.63" - 6.63" 58" 3 6

APRB56AT12 Aluminum 5" - 6" 5.63" - 6.63" 12" 3 3-34

APRB56AT58 Aluminum 5" - 6" 5.63" - 6.63" 58" 3 3-34

Pipe Railing Bases

Listed 96

NOTES:

• Swivel adapter design allows for mounting at any angle.

• Fits all main size conductors up to 916" diameter.

• Air terminal not included.

Section 2.3.8

 Electro Tin Plated Bronze

184184

Section 2

Lightning Protection Components

184184

Section 2

Lightning Protection Components

• ertical concealed base assembly designed to be mounted on ridge boards or roof trusses.

• +RUL]RQWDOFRQFHDOHGEDVHDVVHPEO\LVGHVLJQHGIRUXVHRQÀDWURRIGHFNVRURWKHUÀDWVXUIDFHV

• Aluminum concealed base assemblies utilize stainless steel riser bars.

Listed 96

Part No. Material Riser Bar

Length

Riser Bar

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

157-6 Copper 6" 38" 10 5

157-12 Copper 12" 38" 10 6

157-18 Copper 18" 38" 10 8

158-6 Copper 6" 12" 10 6

%0 %L0HWDO 6" 12" 10 6

158-12 Copper 12" 12" 10 9

%0 %L0HWDO 12" 12" 10 10

158-18 Copper 18" 12" 10 12

%0 %L0HWDO 18" 12" 10 12

A158-6 Aluminum 6" 12" 10 3

A158-12 Aluminum 12" 12" 10 4

A158-18 Aluminum 18" 12" 10 6

Concealed Bases

Concealed Base Assemblies

Listed 96

Part No. Material Riser Bar

Length

Riser Bar

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

155-6 Copper 6" 38" 10 6-14

155-12 Copper 12" 38" 10 12-12

155-18 Copper 18" 38" 10 18-34

156-6 Copper 6" 12" 10 5-14

A156-6 Aluminum 6" 12" 10 4-14

%0 %L0HWDO 6" 12" 10 7-12

156-12 Copper 12" 12" 10 10-14

A156-12 Aluminum 12" 12" 10 8-14

%0 %L0HWDO 12" 12" 10 14-34

156-18 Copper 18" 12" 10 15-12

A156-18 Aluminum 18" 12" 10 12-14

%0 %L0HWDO 18" 12" 10 22

Concealed Base Assemblies

NOTES:

• Accepts all Class I and Class II conductors.

• Stainless steel am nut and washer are provided along with a special neoprene

sealing washer to assure a watertight installation.

• Bi-metal consists of stainless steel riser bar and bronze base.

• Air terminal adapters needed for these type of bases. See page 169 for adapters.

• ther lengths available. Please contact factory for more information.

Section 2.3.9

Section 2

Lightning Protection Components

185185

Section 2

Lightning Protection Components

• 2" x 12" concealed base assembly designed for use on pitched roof

decks in the insulation space.

• Permits concealment of roof conductors where they otherwise may not

be concealed because the under side of the deck is exposed.

• Accepts all Class I & Class II conductors.

• Furnished with a stainless steel washer and am nut, as well as a

neoprene washer for a complete watertight installation.

Listed 96

• Accepts all Class I & Class II conductors.

• Used when protecting chimneys from direct lightning strikes.

• ther sizes available. Please contact factory for more information.

Listed 96

Part No. Material Riser Bar

Length

Riser Bar

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

162-6 Copper 6" 12" 10 12-12

A162-6 Aluminum 6" 12" 10 8-12

162-12 Copper 12" 12" 10 5

A162-12 Aluminum 12" 12" 10 11-12

162-18 Copper 18" 12" 10 18

A162-18 Aluminum 18" 12" 10 14-14

Part No. Material

Maximum

Material

Thickness

Class

Internally

Threaded Hub

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CFB1.5 Tinned Copper 1-12" I 38" 5 5

CFB2.25 Tinned Copper 2-14" I 38" 5 6-14

AFB1-12 Aluminum 1" I 12" 5 2

AFB1-58 Aluminum 1" II 58" 5 2

Concealed Bases

Concealed Ridge Saddle Assemblies

Chimney Flue Bases

NOTES:

• Air terminal adapters needed for these type of bases. See page 169 for adapters.

• For other available riser bar lengths, please contact factory for more information.

Section 2.3.9 & 2.3.10

186186

Section 2

Lightning Protection Components

Section 2.3.11 & 2.3.12

• Base features four 4" straps with two 316" mounting holes per strap.

• Straps manufactured from 1" wide soft temper copper or aluminum

ZKLFKHDVLO\IRUPVWR¿WDOOFRQLFDOVKDSHV

• Accepts all Class I & Class II conductors.

Listed 96

• Used to connect air terminal and conductor to a seam.

• Fits up to 1" wide seam.

• mni directional base design allows conductor to be coursed parallel or

perpendicular to seam.

• Accepts all Class I & Class II conductors.

Listed 96

Part No. Material

Externally

Threaded Hub

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

164 Copper 58" 5 7-12

A164 Aluminum 58" 5 6

Part No. Material

Externally

Threaded Hub

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

BSB Copper 58" 5 3-34

ALSB Aluminum 58" 5 2-12

Dome Bases

Standing Seam Bases

NOTES:

• Air terminal adapters needed for these type of bases.

See page 169 for adapters.

NOTES:

• Air terminal adapters needed for these type of bases.

See page 169 & 171 for adapters.

Section 2

Lightning Protection Components

Section 2.4

Thru-Roof/Wall Connectors,

Assemblies & Accessories

Index

Description Page

2.4.1 Thru-RoofWall Connectors ...............................................................188

2.4.2 Thru-RoofWall Assemblies ................................................................190

2.4.3 Thru-Roof Accessories ......................................................................192

2.4.4 Pitch Pockets & Roof Flashings ..........................................................194

NOTE: Copper materials can consist of copper, bronze or brass. All are copper alloys.

188188

Section 2

Lightning Protection Components

• Thru-roof or thru-wall connectors are used when making roof or wall penetrations

EHFDXVHRIWKHGLI¿FXOW\RIVHDOLQJVWUDQGHGOLJKWQLQJFRQGXFWRUFDEOHV

• Features include 12" diameter threaded rod, neoprene sealing washers and

stainless steel am nuts to assure a watertight installation.

• Fits all main size conductors up to 916" diameter.

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Listed 96

Thru-Roof/Wall Connectors

Right Angle to Straight Connection

Part No. Type of Material Threaded Bar

Length

Box

Qty.

Approx. Box

Wt. (lbs.)

225-6 Copper Copper 6" 10 12-34

A225-6 Aluminum Aluminum 6" 10 7-14

%0 Aluminum Copper 6" 10 11-14

225-12 Copper Copper 12" 10 15-34

A225-12 Aluminum Aluminum 12" 10 8-12

%0 Aluminum Copper 12" 10 13-34

225-18 Copper Copper 18" 10 18-34

A225-18 Aluminum Aluminum 18" 10 9-34

%0 Aluminum Copper 18" 10 16-14

$%0 Copper Aluminum 18" 10 16-14

TECHNICAL NOTES:

• Requirements covering exposed systems also shall apply to concealed systems, except conductors shall be

  SHUPLWWHGWREHFRXUVHGXQGHUURR¿QJPDWHULDOVXQGHUURRIIUDPLQJEHKLQGH[WHULRUZDOOIDFLQJEHWZHHQZDOO

studding, in conduit chases, or embedded directly in concrete or masonry construction.

• Where a conductor is run in metal conduit, it shall be bonded to the conduit at the point where it enters

the conduit, at the point where it emerges from the conduit, and at all locations where the conduit is not

electrically continuous.

NFPA 780 Concealed Systems, General Sections 4.15.1.1 & 4.15.1.2

Section 2.4.1

Section 2

Lightning Protection Components

Listed 96

• Thru-roof or thru-wall connectors are used when making roof or wall penetrations

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• Features include 12" diameter threaded rod, neoprene sealing washers and stainless

steel am nuts to assure a watertight installation.

• Fits all main size conductors up to 916" diameter.

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Part No. Type of Material

Connection

Threaded Bar

Length

Box

Qty.

Approx. Box

Wt. (lbs.)

226-6 Copper to Copper 6" 5 9

A226-6 Aluminum to Aluminum 6" 5 4-34

%0 Copper to Aluminum 6" 5 6-34

226-12 Copper to Copper 12" 5 10-14

A226-12 Aluminum to Aluminum 12" 5 6

%0 Copper to Aluminum 12" 5 8

226-18 Copper to Copper 18" 5 11-12

A226-18 Aluminum to Aluminum 18" 5 7-14

%0 Copper to Aluminum 18" 5 9-14

Thru-Roof/Wall Connectors

Right Angle to Right Angle Connection

TECHNICAL NOTES:

• Requirements covering exposed systems also shall apply to concealed systems, except conductors shall be

  SHUPLWWHGWREHFRXUVHGXQGHUURR¿QJPDWHULDOVXQGHUURRIIUDPLQJEHKLQGH[WHULRUZDOOIDFLQJEHWZHHQZDOO

studding, in conduit chases, or embedded directly in concrete or masonry construction.

• Where a conductor is run in metal conduit, it shall be bonded to the conduit at the point where it enters

the conduit, at the point where it emerges from the conduit, and at all locations where the conduit is not

electrically continuous.

NFPA 780 Concealed Systems, General Sections 4.15.1.1 & 4.15.1.2

Section 2.4.1

190190

Section 2

Lightning Protection Components

• Thru-roof or thru-wall connectors are used when making roof or wall

SHQHWUDWLRQVEHFDXVHRIWKHGLI¿FXOW\RIVHDOLQJVWUDQGHGOLJKWQLQJFRQGXFWRU

cables.

• Features include 12" diameter threaded rod, neoprene sealing washers and

stainless steel am nuts to assure a watertight installation.

• Fits all main size conductors up to 916" diameter.

• ther sizes available. Please contact factory for more information.

Listed 96

• (FRQRPLFDOORZSUR¿OHDVVHPEO\SURYLGHVDZDWHUWLJKWPHFKDQLFDO

connection through the roof when 1" PC conduit is used.

 8VHGWKURXJK¿QLVKHGURRIVXUIDFHVRUZKHQH[LWLQJDERYHWKH

¿QLVKHGURRIVXFKDVLQRURQWRSRIDSDUDSHWZDOO

• Used when 230 series thru-roof units are not feasible.

 %075&WKUXURRIFRQQHFWRUVSURYLGHDELPHWDOFRQQHFWLRQ

between aluminum roof components and copper down conductors.

 %075&8WKUXURRIFRQQHFWRUSURYLGHVDXQLYHUVDOFRQQHFWLRQ

for one aluminum andor one copper roof component and a copper

down conductor.

• Fits all main size conductors up to 916" diameter.

 $75&¿WVDOOPDLQVL]HFRQGXFWRUVXSWRGLDPHWHU

Listed 96

%075&8

Part No. Description Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

ATRC1 Aluminum 34107-12

CTRC1 Copper 1 10 10

%075& %L0HWDO 34107-34

%075&8 %L0HWDO 34107-34

Thru-Roof/Wall Connectors

Bonding Plate to Flat Surface Base Connection

Thru-Roof/Wall Assemblies

Thru-Roof Connectors

Part No. Type of Material Threaded Bar

Length

Box

Qty.

Approx. Box

Wt. (lbs.)

U219ATR-6 Aluminum Aluminum 6" 5 5

8%075 Copper Aluminum 6" 5 8

U219TR-6 Copper Copper 6" 5 9-12

U219ATR-12 Aluminum Aluminum 12" 5 6

8%075 Copper Aluminum 12" 5 9

U219TR-12 Copper Copper 12" 5 10-12

TECHNICAL NOTE:

• No bend of a conductor shall form an included angle of less than 90 degrees, nor shall it have a radius of

  EHQGOHVVWKDQPPLQ

NFPA 780 Conductor Bends Section 4.9.5

Section 2.4.1 & 2.4.2

Section 2

Lightning Protection Components

Listed 96

Part No. Description Riser

Length

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

230H-12 Copper roof

conductor

to copper

downlead cable

with horizontal

base connector.

12" 2-1210 25

230H-18 18" 3-14 10 32-12

230H-24 24" 3-1210 35

+%0 Aluminum

roof conductor

to copper

downlead cable

with horizontal

base connector.

12" 2 10 20

+%0 18" 2-14 10 22-12

+%0 24" 3 10 30

Part No. Description Riser

Length

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

230-12 Copper roof

conductor

to copper

downlead cable

with vertical

base connector.

12" 2-1210 25

230-18 18" 3-14 10 32-12

230-24 24" 3-1210 35

9%0 Aluminum

roof conductor

to copper

downlead cable

with vertical

base connector.

12" 1-1210 15

9%0 18" 2-14 10 22-12

9%0 24" 2-1210 25

Thru-Roof/Wall Assemblies

Horizontal Base Connectors

Vertical Base Connectors

NOTES:

• No. 230 series thru-roof assemblies offer superior strength and are compatible with a wide range

  RIURR¿QJV\VWHPV

• Assemblies feature a 2-38" .D. PC tubing support.

• The support not only provides additional strength to protect against breakage, but also presents a smooth,

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 $VVHPEOLHVDUHDYDLODEOHLQYDULRXVVWDQGDUGOHQJWKVZLWKYHUWLFDOFRQQHFWRU9RUKRUL]RQWDOEDVHFRQQHFWRU

  +IRUFRSSHUGRZQFRQGXFWRUV

• Dual cable connector accommodates two main size conductors up to 916" diameter.

• Also available in aluminum and other lengths are available on special order. Please contact factory for more

information.

Section 2.4.2

192192

Section 2

Lightning Protection Components

• High quality threaded riser bar can be furnished in any length up to 6 feet.

• ther lengths available. Please contact factory for more information.

Part No. Size Box

Qty.

Approx. Box

Wt. (lbs.)

W6R-50 38" 50 34

W6R-100 38" 100 1-12

W8R-50 12" 50 34

W8R-100 12" 100 1-12

Thru-Roof Accessories

Threaded Riser Bar

Neoprene Washers

Part No. Material "A" "B" Box

Qty.

Approx. Box

Wt. (lbs.)

240-6 Copper 38" 6" 10 1-34

240-12 Copper 38" 12" 10 3-14

240-24 Copper 38" 24" 10 6-12

241-6 Copper 12" 6" 10 3-14

241S6 Stainless Steel 12" 6" 10 2-34

241-12 Copper 12" 12" 10 6-12

241S12 Stainless Steel 12" 12" 10 5-34

241-24 Copper 12" 24" 10 13

241S24 Stainless Steel 12" 24" 10 11-12

Part No. Description Riser

Length

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

+%0 Horizontal 18" 2 10 20

9%0 ertical 18" 2-1210 25

Thru-Roof/Wall Assemblies

• Aluminum or copper roof conductor to copper downlead cable with horizontal or

vertical base connector.

• For more information see Notes on Page 191.

Horizontal ertical

Section 2.4.2 & 2.4.3

Bi-Metal

Listed 96

ALUMINUM

CONDUCTOR

(TOP)

COPPER

CONDUCTOR

(BOTTOM)

Section 2

Lightning Protection Components

• Heavy duty base plate designed for use with standard 2" schedule 40 PC pipe.

• Three mounting holes permit secure mounting to roof decks.

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• Center hub is threaded for 12" x 13 standard riser bar.

• Recessed ring is provided to seat PC pipe and to assure a rigid assembly.

• 14" mounting holes.

ETPB - Electro Tin Plated Bronze

• Combination base plate and cable connector engineered

to provide easy, secure mounting to any roof deck.

• Dual cable connector accommodates two main size

conductors up to 916" diameter.

• Three mounting holes assure secure mounting.

ETPB - Electro Tin Plated Bronze

Listed 96

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• Assures a watertight oint when appropriate sealant is used

 6HHSDJH

• Rugged cable clamp accepts up to two Class II conductors.

 &HQWHUKXEKDV[WKUHDGWR¿WVWDQGDUGULVHUEDUV

ETPB - Electro Tin Plated Bronze

Listed 96

Part No. Material Box

Qty.

Approx. Box

Wt. (lbs.)

244 Copper 5 4

A244 Aluminum 5 1-12

244T ETPB 5 4

Part No. Material Box

Qty.

Approx. Box

Wt. (lbs.)

245 Copper 10 3-12

A245 Aluminum 10 1-14

245T ETPB 10 3-12

Part No. Material Box

Qty.

Approx. Box

Wt. (lbs.)

246 Copper 10 8-12

A246 Aluminum 10 3-14

246T ETPB 10 8-12

Thru-Roof Accessories

Cap & Cable Connectors

Base Plates

Base Plates / Cable Connectors

Section 2.4.3

194194

Section 2

Lightning Protection Components

• Galvanized steel pitch pocket used on built-up roofs.

 [JDXJHÀDVKLQJKDVDVTXDUHSLWFK

reservoir 4" high.

• Pitch pocket may be used with the 230 series

thru-roof assemblies or with conduits up to 4" in diameter.

For 230 series thru-roof assemblies, see page 191.

• *DOYDQL]HGVWHHOURRIÀDVKLQJGHVLJQHGIRUXVHZLWKWKH

or 226 thru-roof assemblies or 155, 156 or 162 concealed air

WHUPLQDODVVHPEOLHVZKHQSHQHWUDWLQJÀDWEXLOWXSURRIV

For 225 series thru-roof assemblies, see page 188.

For 226 series thru-roof assemblies, see page 189.

For 155 & 156 concealed air terminal assemblies, see page 184.

For 162 concealed air terminal assemblies, see page 185.

• Flashing is fabricated from 22 gauge galvanized steel and is

10" x 10" with a 78" riser tube 4" long.

Part No. Material Approx. Each

Wt. (lbs.)

227G Galvanized Steel 1-34

227C Copper 1-34

Part No. Material Approx. Each

Wt. (lbs.)

228G Galvanized Steel 1-14

228C Copper 1-14

Pitch Pockets & Roof Flashings

Pitch Pockets

Roof Flashings

NOTE:

• ther lengths available on special order. Please contact factory for more information.

Section 2.4.4

Section 2

Lightning Protection Components

Section 2.5

Lightning Conductor Cable

Connectors & Clamps

Index

Description Page

2.5.1 Rebar Grounding Assemblies .............................................................196

2.5.2 2 Bolt Parallel Connectors ..................................................................196

2.5.3 4 Bolt Connectors .............................................................................197

2.5.4 2 Bolt Connectors .............................................................................197

2.5.5 "T" Connectors .................................................................................197

2.5.6 1 Bolt Bonding Connectors ................................................................198

2.5.7 Cross Run Connectors .......................................................................198

 %L0HWDO&RQQHFWRUV ..........................................................................199

2.5.9 1 Bolt Parallel Connectors ..................................................................200

2.5.10 Parallel Cable Connectors ..................................................................201

 &DEOHWR)ODW0HWDO&RQQHFWRUV ..........................................................201

2.5.12 Sillcock Ground Connector .................................................................202

2.5.13 Strap Type Pipe Clamps ....................................................................202

2.5.14 CPC & APC Pipe Clamps ....................................................................203

NOTE: Copper materials can consist of copper, bronze or brass. All are copper alloys.

196196

Section 2

Lightning Protection Components

• Approximately 2" x 1-34" two piece connector used for splicing

cables and rods.

• Accommodates all standard size Class I and Class II conductors

up to 1732" diameter.

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 [VWDLQOHVVVWHHOFDUULDJHEROWVÀDWZDVKHUVDQGQXWVLQFOXGHG

• 204 manufactured from high conductivity copper alloy.

• A204 manufactured from high conductivity aluminum alloy.

• Recommended installation tool - 12" deep socket wrench, end wrench

or nut driver.

• 204 is suitable for direct burial.

ETPB - Electro Tin Plated Bronze

Listed 467

• Prefabricated rebar grounding assembly.

• Standard 24" long rebar.

• Exothermically welded connection.

• Can be wire tied or welded to rebar cage prior to concrete pour.

• Conductor can be stubbed out for connection to a downlead or ground grid.

• ther sizes available. Please contact factory for more information.

Part No. Rebar

Size

Conductor

Type

Conductor

Length (ft.) Class Box

Qty.

Approx. Box

Wt. (lbs.)

RB3GA8S53 8 Sol. 5 NA1 1

RB4GA3254 32 5 I 1 2-12

RB5GA2T55 2T 5 NA 1 2-12

RB5GA2810 5 28 10 II 1 6-14

RB6GA4015 6 4015NA 1 13-12

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

204 Copper II 10 4-12

A204 Aluminum II 10 2-12

204T ETPB II 10 4-12

Listed 96

Rebar Grounding Assemblies

Rebar Grounding Assemblies Numbering System

2 Bolt Parallel Connectors

RB5GA 28 X 10

Rebar Size Conductor

Type

Length of

Conductor

IW

Section 2.5.1 & 2.5.2

Section 2

Lightning Protection Components

• 2" x 2-14" - "T" connector splices two perpendicular conductors.

• Accommodates all standard size Class I and Class II conductors up to 916" diameter.

• Two 516" x 78" hex head stainless steel cap screws assure a positive electrical connection.

• 207 manufactured from high conductivity copper alloy.

• A207 manufactured from high conductivity aluminum alloy.

• Recommended installation tool - 12" socket wrench, end wrench or nut driver.

ETPB - Electro Tin Plated Bronze

Listed 96

• 3" long connector provides 1-12" of surface contact between conductors.

• Accommodates all standard size Class I and Class II conductors up to 1732" diameter.

• A206R accommodates all standard size Class I and Class II conductors up to 1932" diameter.

• Two 516" hex head stainless steel cap screws assure a positive electrical connection.

• 206 manufactured from high conductivity brass alloy.

• A206R manufactured from high conductivity aluminum alloy.

• Recommended installation tool - 12" socket wrench, end wrench or nut driver.

Electro Tin Plated

• Approximately 4" long connector provides 2" of surface contact between conductors.

• Accommodates all standard size Class I and Class II conductors up to 1732" diameter.

• A205R accommodates all standard size Class I and Class II conductors up to 1932" diameter.

• Four 516" hex head stainless steel cap screws assure a positive electrical connection.

• 205 manufactured from high conductivity brass alloy.

• A205R manufactured from high conductivity aluminum alloy.

• Recommended installation tool - 12" socket wrench, end wrench or nut driver.

Electro Tin Plated

Listed 96

Part No. Material Class Box Qty. Approx. Box Wt. (lbs.)

205 Copper II 10 4-34

A205R Aluminum II 10 2

205T Copper II 10 4-34

Part No. Material Class Box Qty. Approx. Box Wt. (lbs.)

206 Copper II 10 2-34

A206R Aluminum II 10 1-14

206T Copper II 10 2-34

Part No. Material Class Box Qty. Approx. Box Wt. (lbs.)

207 Copper II 10 5

A207 Aluminum II 10 2

207T ETPB II 10 5

4 Bolt Connectors

2 Bolt Connectors

"T" Connectors

Section 2.5.3 - 2.5.5

198198

Section 2

Lightning Protection Components

• 1-12" x 1-12" two bolt, two piece connector splices perpendicular

intersecting standard Class I and Class II conductors up to 916" diameter.

• Two 516" x 1-12" stainless steel carriage bolts assure a positive

electrical connection.

• 210 manufactured from high conductivity copper alloy.

• A210 manufactured from high conductivity aluminum alloy.

• Recommended installation tool - 12" socket wrench, end wrench

or nut driver.

ETPB - Electro Tin Plated Bronze

Listed 96

• Approximately 78" x 1-58" one bolt, two piece connector splices

bonding conductor to all standard size Class I and Class II conductors

up to 916" diameter.

• Accommodates ground cable sizes ranging from 6 AWG through 40.

 [VWDLQOHVVVWHHOFDUULDJHEROWÀDWZDVKHUDQGQXWLQFOXGHG

• 208 manufactured from high conductivity copper alloy.

• A208 manufactured from high conductivity aluminum alloy.

• Recommended installation tool - 12" deep socket wrench, end wrench

or nut driver.

• Suitable for direct burial, except Aluminum.

ETPB - Electro Tin Plated Bronze

Listed 467

Part No. Material Box

Qty.

Approx. Box

Wt. (lbs.)

208 Copper 10 2-12

A208 Aluminum 10 1-14

208T ETPB 10 2-12

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

210 Copper II 10 4-12

A210 Aluminum II 10 2

210T ETPB II 10 4-12

Listed 96

1 Bolt Bonding Connectors

Cross Run Connectors

Section 2.5.6 & 2.5.7

Section 2

Lightning Protection Components

• Approximately 4" long, four bolt bi-metal connector provides a

non-electrolytic connection between copper and aluminum conductors.

• Brass side accepts all main size conductors up to 1732 diameter.

• Aluminum side accepts all main size conductors up to 1932 diameter.

• Four 516" hex head stainless steel cap screws assure a positive

electrical connection.

 0DQXIDFWXUHGIURPKLJKFRQGXFWLYLW\EUDVVDQGDOXPLQXPDOOR\V

• Recommended installation tool - 12" socket wrench, end wrench or nut driver.

• 6" long, four bolt bi-metal connector provides a non-electrolytic

connection between copper and aluminum conductors.

• Accepts all main size lightning conductors up to 34" diameter.

• Four 516" x 12" hex head stainless steel cap screws assure a positive

electrical connection.

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• Recommended installation tool - 12" socket wrench, end wrench or nut driver.

Listed 96

Part No. Material Class Box Qty. Approx. Box Wt. (lbs.)

%0 %L0HWDO II 10 2-12

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

211R %L0HWDO II 10 4-14

Part No. Material Class Box Qty. Approx. Box Wt. (lbs.)

211L%L0HWDO II 10 7

Bi-Metal Connectors

Bi-Metal 2 Bolt 2 Piece

Bi-Metal 4" Long 4 Bolt

Bi-Metal 6" Long 4 Bolt

• 1-12" x 1-12" two bolt, two-piece, bi-metal connector allows splicing of

aluminum and copper conductors.

• Ideal when splicing aluminum conductor off vents to main copper conductor run.

• Accepts all main size lightning conductors up to 916" diameter.

• Two 516" stainless steel carriage bolts assure a positive electrical connection.

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TECHNICAL NOTE:

 $OXPLQXPPDWHULDOVVKDOOQRWEHXVHGZLWKLQPPLQRIWKHSRLQWZKHUHWKHOLJKWQLQJSURWHFWLRQ

system conductor comes into contact with the earth. Fittings used for the connection of aluminum down

conductors to copper or copper-clad grounding equipment shall be of the bimetallic type. Bimetallic

  FRQQHFWRUVVKDOOEHLQVWDOOHGQRWOHVVWKDQPPLQDERYHHDUWKOHYHO

NFPA 780 Use of Aluminum Sections 4.5.2, 4.5.2.1 & 4.5.2.2

Section 2.5.8

Brass Aluminum

200200

Section 2

Lightning Protection Components

Listed 467

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used on membrane roofs and provides greater ease of installation.

• Approximately 2" square, two piece connector provides over 1-12" surface

contact between conductors.

• Accepts all lightning conductors and rods up to 58" diameter and grounding

FRQGXFWRUVUDQJLQJIURP$:*XSWR0&0

 [VWDLQOHVVVWHHOFDSVFUHZZLWKÀDWZDVKHULQFOXGHG

• B1BC manufactured from high conductivity copper alloy.

• A1BC manufactured from high conductivity aluminum alloy.

• Recommended installation tool - 12" socket wrench, end wrench or nut driver.

• Suitable for direct burial, except Aluminum.

ETPB - Electro Tin Plated Bronze

• 2" x 1-12" one bolt, three piece, bi-metal connector allows splicing of

aluminum conductors to copper conductors.

• Ideal when splicing aluminum conductor off vents to main copper conductor run.

• Eliminates the need for an additional connector.

• ne 516" x 1-14" stainless steel pressed bolt assures a positive electrical connection

and a damage free installation when properly installed on a membrane roof.

• Bi-metal materials manufactured from copper and aluminum alloys.

• Recommended installation tool - 12" socket wrench, end wrench or nut driver.

Listed 96

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

%0%& %L0HWDO II 10 5-14

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

B1BC Copper II 10 4

A1BC Aluminum II 10 1-12

TB1BC ETPB II 10 4 Listed 96

Bi-Metal Connectors

Bi-Metal 1 Bolt Parallel Connector

1 Bolt Parallel Connectors

TECHNICAL NOTE:

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system conductor comes into contact with the earth. Fittings used for the connection of aluminum down

conductors to copper or copper-clad grounding equipment shall be of the bimetallic type. Bimetallic

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NFPA 780 Use of Aluminum Sections 4.5.2, 4.5.2.1 & 4.5.2.2

Section 2.5.8 & 2.5.9

Section 2

Lightning Protection Components

• Approximately 1-34" x 2" two piece, one bolt connector connects

 DOOOLJKWQLQJFRQGXFWRUFDEOHVWKURXJKGLDPHWHUWRÀDWPHWDOREMHFWV

up to 12" thickness such as steel ladders, small I-beams, channel, etc.

 [VWDLQOHVVVWHHOFDSVFUHZZLWKÀDWZDVKHULQFOXGHG

• 213 manufactured from high conductivity copper alloy.

• A213 manufactured from high conductivity aluminum alloy.

• Recommended installation tool - 12" socket wrench, end wrench

or nut driver.

• Suitable for direct burial, except Aluminum.

ETPB - Electro Tin Plated Bronze

Listed 467

Listed 96

• 2" square, two piece connector provides 1-12" surface contact between conductors.

• Accepts all lightning conductors and rods up to 58" in diameter and grounding

conductors ranging from 6 AWG through 40.

• Bottom casting is drilled and tapped 12-13 UNC coarse thread.

• Top piece is bored out to accept 12" threaded rod.

• Primary use is attaching conductors to allthread.

• No hardware provided.

• 212-12 manufactured from high conductivity copper alloy.

• A212-12 manufactured from high conductivity aluminum alloy.

• Recommended installation tool - 12" socket wrench, end wrench or nut driver.

ETPB - Electro Tin Plated Bronze

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

212-12 Copper II 10 4

A212-12 Aluminum II 10 1-12

212-12T ETPB II 10 4

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

213 Copper II 10 4-12

A213 Aluminum II 10 1-34

213T ETPB II 10 4-12

Listed 96

Parallel Cable Connectors

Cable to Flat Metal Connectors

Section 2.5.10 & 2.5.11

202202

Section 2

Lightning Protection Components

• 0DQXIDFWXUHGIURPFDVWEURQ]HEUDVVDQGVWDLQOHVVVWHHO

• Accepts all Class I and Class II copper conductors up to 916" diameter.

• Allows for required bonding of water pipe system to lightning protection system.

 0RXQWVGLUHFWO\RQVLOOFRFNWKUHDGV

• Recommended installation tool - channel locks, 12" socket wrench, end wrench

or nut driver.

Listed 96

• 2" wide electro plated tin copper strap with heavy duty bonding lug for use with all cables

6 AWG through 40.

Listed 96

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

SCGC Copper II 5 4-34

Part No. Material Nominal Pipe

Size Range

Outside

Diameter

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

231-4 Copper 3" - 4" 3.5" - 4.5" 2 10 20

A2314 Aluminum 3" - 4" 3.5" - 4.5" 1 10 10

231-6 Copper 4" - 6" 4.5" - 6.625" 2 10 20

A2316 Aluminum 4" - 6" 4.5" - 6.625" 1 10 10

231-8 Copper 6" - 8" 6.625" - 8.625" 3 10 30

A2318 Aluminum 6" - 8" 6.625" - 8.625" 2 10 20

231-12 Copper 8" - 12" 8.625" - 12.75" 3 10 30

A23112 Aluminum 8" - 12" 8.625" - 12.75" 2 10 20

Sillcock Ground Connector

Strap Type Pipe Clamps

Section 2.5.12 & 2.5.13

Section 2

Lightning Protection Components

Listed 96

Listed 467

Listed 96

Listed 467

Listed 96

Listed 467

Part No. Material Nominal Pipe

Size Range

Pipe Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CPC.5.75 ETPB .5" - .75" .375" - 1" 5 2-12

Part No. Material Nominal Pipe

Size Range

Pipe Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CPC11.25 ETPB 1" - 1.25" .75" - 1.7" 5 3

APC11.25 Aluminum 1" - 1.25" .75" - 1.7" 5 2

Part No. Material Nominal Pipe

Size Range

Pipe Outside

Diameter

Box

Qty.

Approx. Box

Wt. (lbs.)

CPC1.52 ETPB 1.5" - 2" 1" - 2.4" 5 3-34

APC1.52 Aluminum 1.5" - 2" 1" - 2.4" 5 2

CPC2.53 ETPB 2.5" - 3" 2.25" - 3.5" 5 5

APC2.53 Aluminum 2.5" - 3" 2.25" - 3.5" 5 2-12

CPC3.54 ETPB 3.5" - 4" 3.2" - 4.5" 5 6-14

APC3.54 Aluminum 3.5" - 4" 3.2" - 4.5" 5 3

CPC56 ETPB 5" - 6" 4.75" - 6.63" 5 8-34

APC56 Aluminum 5" - 6" 4.75" - 6.63" 5 5

CPC & APC Pipe Clamps

Pipe Range .5/.75

Pipe Range 1/1.25

Pipe Range 1.5/2 - 5/6

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• CPC series only acceptable for direct burial.

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 Electro Tin Plated Bronze includes stainless steel

hardware.

• Feature quick connect, bi-directional design.

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• Feature quick connect, bi-directional design.

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Section 2.5.14

204204

Section 2

Lightning Protection Components

Notes

Section 2

Lightning Protection Components

Section 2.6

Bonding Lugs & Plates

Index

Description Page

2.6.1 Bonding Lugs ...................................................................................206

2.6.2 Bonding Plates .................................................................................208

NOTE: Copper materials can consist of copper, bronze or brass. All are copper alloys.

206206

Section 2

Lightning Protection Components

Listed 96

• 2-78" long cast lug for use with bonding conductors size

6 AWG through 4 AWG.

• 1" x 1" tang features a 516" mounting hole.

• Two stainless steel bolts provide a secure connection.

• Lug has 1-12" of surface contact to conductor.

• Recommended installation tool - 716" socket wrench,

end wrench or nut driver.

ETPB - Electro Tin Plated Bronze

• 1316" x 3-14" bi-metal secondary bonding lug allows bonding

to aluminum or steel surfaces from copper cable runs.

• For secondary bonding of small metallic bodies that require an

aluminum connection for compatibility such as gutters, ladders,

mechanical units and drain vents.

• Two 516" x 34" stainless steel bolts assure a positive electrical

connection.

• Will accommodate bonding or main size lightning conductors or

6 solid to 40 concentric conductors.

• Eliminates need for an additional connector.

• Recommended installation tool - 12" socket wrench, end

wrench or nut driver.

Listed 96

Part No. Material Box

Qty.

Approx. Box

Wt. (lbs.)

216 ETPB 10 1-34

A216 Aluminum 10 1-12

Part No. Material Box

Qty.

Approx. Box

Wt. (lbs.)

%0 %L0HWDO 10 2-12

Bonding Lugs

Bi-Metal

TECHNICAL NOTES:

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can be secured within the connector.

 7KH¿WWLQJVKDOOEHSURYLGHGZLWKDWOHDVWWZRLQFKPPKLJKSURMHFWLRQVRQDQLQWHULRUVXUIDFH

that embed in the conductor when the connector is compressed around the conductor.

UL 96 Standard for Lightning Protection Components Sections 10.3 & 10.4

Section 2.6.1

Section 2

Lightning Protection Components

• 3-12" x 1-34" cast lug provides over 3-12 square inches of bonding surface.

• Dual pressure type cable connector will accept all main size conductors up to 916"

in diameter.

• Tang features a 38" mounting hole.

• Recommended installation tool - 12" socket wrench, end wrench or nut driver.

ETPB - Electro Tin Plated Bronze

Listed 96

• 4-14" long cast lug for use with main size conductors up to 916" diameter.

• A218 accommodates main size conductors up to 1932" diameter.

• 2" x 1-34" tang features a 716" diameter mounting hole.

• Two standard steel hex head cap screws provide a secure connection.

• Lug has 1-12" of surface contact to conductor.

• Recommended installation tool - 12" socket wrench, end wrench or nut driver.

ETPB - Electro Tin Plated Bronze

Listed 96

• For bonding of larger metallic bodies that require an aluminum connection

for compatibility such as mechanical units, copings, rooftop cable tray and

antenna frames. Recommended for vertical mounting applications.

• 2" x 4-316" x 0.10" aluminum base plate has over 4 square inches of

surface contact.

• Bi-metallic mechanical connector provides 1-12" of contact length with

conductors.

 6WDLQOHVV6WHHO5LEEHG1HFN%ROWZLWKORZSUR¿OH1R3KLOOLSV

head is pre-driven into the lug to prevent rotation during installation.

Listed 96

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

218 Copper II 5 3

A218 Aluminum II 5 2-14

218T ETPB II 5 3

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

222 Copper II 10 5-14

A222 Aluminum II 10 2

222T ETPB II 10 5-14

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

%0%/ %L0HWDO II 10 4-14

Bonding Lugs

Heavy Duty

Bi-Metal

TECHNICAL NOTES:

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can be secured within the connector.

 7KH¿WWLQJVKDOOEHSURYLGHGZLWKDWOHDVWWZRLQFKPPKLJKSURMHFWLRQVRQDQLQWHULRUVXUIDFH

that embed in the conductor when the connector is compressed around the conductor.

UL 96 Standard for Lightning Protection Components Sections 10.3 & 10.4

Section 2.6.1

208208

Section 2

Lightning Protection Components

Listed 467

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• Approximately 2-12" x 3-14" cast bonding plate provides over 8 square inches of

bonding surface.

• Dual cable pressure connector accepts all main size conductors up to 916" diameter.

• Two 516" mounting holes provide secure mounting.

• Recommended installation tool - 12" socket wrench, end wrench or nut driver.

• Suitable for direct burial, except Aluminum.

ETPB - Electro Tin Plated Bronze

• 2-12" x 4" cast bonding plate provides over 8 square inches of bonding surface.

• Dual cable pressure connector accepts all main sized conductor up to 916" diameter.

• Used over anchor bolts to ground steel columns.

• Recommended installation tool - 12" socket wrench, end wrench or nut driver.

ETPB - Electro Tin Plated Bronze

Listed 96

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

217 ETPB II 5 3-12

A217 Aluminum II 5 1-12

Part No. Material Hole

Size

Hole

Type Class Box

Qty.

Approx. Box

Wt. (lbs.)

219-38 Copper 38" Tapped II 5 3-12

A219-38 Aluminum 38" Tapped II 5 1-12

219-38T ETPB 38" Tapped II 5 3-12

219-12 Copper 12" Tapped II 5 3-12

A219-12 Aluminum 12" Tapped II 5 1-12

219-12T ETPB 12" Tapped II 5 3-12

219-58 Copper 58" Thru II 5 3-12

A219-58 Aluminum 58" Thru II 5 1-12

219-58T ETPB 58" Thru II 5 3-12

219-1 Copper 1" Thru II 5 3-12

A219-1 Aluminum 1" Thru II 5 1-12

219-1T ETPB 1" Thru II 5 3-12

Listed 96

Bonding Plates

Bolt Hole

TECHNICAL NOTES:

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  QRWEHOHVVWKDQLQFKPPIRUERVVHVIRUVFUHZWKUHDGV

 $&ODVV,ERQGLQJSODWHVKDOOKDYHDPLQLPXPVXUIDFHFRQWDFWDUHDRIVTXDUHLQFKHVFP2

• A Class II bonding plate shall comply with the material and dimensional requirements for Class I bonding

plates.

• A bonding plate for utilizing the steel framework as a conductor shall have a surface contact area of not

  OHVVWKDQVTXDUHLQFKHVFP2

UL 96 Standard for Lightning Protection Components Sections 14.1, 14.2, 20.1 & 20.2

Section 2.6.2

Section 2

Lightning Protection Components

• 3-34" x 3-34" heavy duty bonding plate provides over 14

square inches of bonding surface.

• Large cable connector offers 3" of contact between the

bonding plate and the cable.

• Accommodates all main size conductors up to 916" diameter.

• Will accept up to four cables.

• Four 516" mounting holes.

• Recommended installation tool - 12" socket wrench, end

wrench or nut driver.

ETPB - Electro Tin Plated Bronze

Listed 96

Listed 467

• 3-34" x 2-12" bonding plate provides over 8 square inches of

bonding surface.

• Large cable connector offers 3" of contact between the

bonding plate and the cable.

• Accommodates all main size conductors up to 916" diameter.

• Ideal for bonding to steel I-beams up to 1" thick.

• Recommended installation tool - 12" socket wrench, end

wrench or nut driver.

• Suitable for direct burial, except Aluminum.

ETPB - Electro Tin Plated Bronze

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

220 Copper II 10 12-12

220T ETPB II 10 12-12

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

223 Copper II 10 20

A223 Aluminum II 10 8

223T ETPB II 10 20

Listed 96

Bonding Plates

Heavy Duty

Flange

APPLICATION NOTE:

• It is imperative to properly prepare the bonding surface before applying the bonding lug or plate. All

  SDLQWUXVWPRLVWXUHDQGGHEULVPXVWEHUHPRYHG7KHXVHRIDUDVSVHHSDJHRUJULQGLQJWRROLV

recommended to ensure all surface oxidants have been removed. Generously coat the bonding surface

  ZLWKWKHDSSURSULDWHDQWLR[LGDQWVHHSDJHWKHQLQVWDOOWKHERQGLQJOXJRUSODWH

Section 2.6.2

210210

Section 2

Lightning Protection Components

• Allows copper conductors to be bonded to aluminum surfaces.

• Provides over 8 square inches of bonding surface.

• Aluminum - Dual cable pressure connector accepts all

aluminum main size conductors up to 916" diameter.

• Copper - Dual bolt connector accepts all copper main size

conductors up to 12" in diameter.

• Recommended installation tool - 12" socket wrench, end

wrench or nut driver.

Listed 96

Part No. Material Class Box

Qty.

Approx. Box

Wt. (lbs.)

%0%3 %L0HWDO II 5 3-34

Bonding Plates

TECHNICAL NOTES:

 $ERQGLQJSODWHVKDOOKDYHDPLQLPXPWKLFNQHVVRIQRWOHVVWKDQLQFKPP7KHWKLFNQHVVVKDOO

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 $&ODVV,ERQGLQJSODWHVKDOOKDYHDPLQLPXPVXUIDFHFRQWDFWDUHDRIVTXDUHLQFKHVFP2

• A Class II bonding plate shall comply with the material and dimensional requirements for Class I bonding

plates.

• A bonding plate for utilizing the steel framework as a conductor shall have a surface contact area of not

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UL 96 Standard for Lightning Protection Components Sections 14.1, 14.2, 20.1 & 20.2

Section 2.6.2

6 14"

Aluminum

Copper

Section 2

Lightning Protection Components

Section 2.7

Lightning Warning System

Index

Description Page

2.7.1 Strike Guard Lightning Warning System ..............................................212

2.7.2 WAE Siren & Transmitter .................................................................213

2.7.3 Complete Lightning Warning System ..................................................214

212212

Section 2

Lightning Protection Components

Strike Guard employs state-of-the-art technology to address

the most demanding lightning safety and equipment

protection applications.

Designed for critical industrial applications, Strike Guard

monitors cloud and cloud-to-ground lightning within a user-

set radius and provides relay-contact signaling at user-set

lightning activity thresholds. Patented optical signal processing

and proprietary optical-coincidence technology prevents false

alarms.

Strike Guard sensor data are communicated via lightning-proof

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Strike Guard Delivers

• Fully automatic alarm triggering in selectable range

• 20 mile detection radius

• No false alarms Patented technology

• Sensor and communication self-test

• Sensor is battery powered for easy installation

 'XUDEOH¿EHURSWLFFRPPXQLFDWLRQZLWKFRQQHFWRUOHVVWHFKQRORJ\

 1(0$;HQFORVXUH

• Lightning Data Receiver with battery-back-up

• ptional, Strike iew, Windows-based display software

• Strike Guard Simulation Software for training and testing

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DXWRPDWHGJHQHUDWRUDFWLYDWLRQGDWDEDFNXSDQGOLJKWQLQJHYDFXDWLRQSODQVZLWKXWPRVWFRQ¿GHQFH

Lightning Data Receiver

Lightning Warning System

Part No. SG002 The optional Strike iew Software for Windows offers

PC-based audible and visual alarm functions, data logging, and system

monitoring.

Part No. SG001 Strike Guard Components

Strike Guard Lightning Warning System

Section 2.7.1

Section 2

Lightning Protection Components

WAE employs state-of-the-art technology to address the most demanding

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than an acre to hundreds of acres.

Designed for critical safety applications, the WAE Transmitter broadcasts

digitally encrypted messages to activate WAE Siren Stations within a

three mile radius. The Transmitter accepts contact-closure signaling for

automated triggering during programmable hours of operation. WAE

relies on low-frequency RF communication to operate in noisy environments

and over challenging terrain.

WAE Siren Station horns are modular in design to provide audible

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coverage area and sound pressure level requirements, Siren Stations can

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compression-drivers.

WAE SIREN DELIERS

• Automatic or manual wireless siren actuation within a three mile radius

• Secure encoded communications

• Comprehensive, automatic self-test for RF communication and system status

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• RF transmission test signal for Siren Station site selection

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• Programmable hours of operation for automated external control

• Solar- or AC-powered Siren Station available Part No. SOLAR-SS

• High capacity, battery back-up for uninterrupted operation in a lightning environment

WAE Siren and Strike Guard combine to provide a fully automated lightning warning system. Strike Guard easily

connects to the WAE Transmitter to trigger the WAE Siren Stations and WAE Power Sequencers for audible

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The WAE Transmitter sends secure codes to activate an

unlimited number of Siren Stations and Power Sequencers

within a three mile radius.

The WAE Transmitter offers

1. Easy programming through front panel switches and LCD

2. Comprehensive, automatic system status monitoring

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The WAE Siren Station offers

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2. Solar or AC power input

3. ptional strobe light to provide visual indication of conditions

4. External indicators of system status

5. Super-high sound pressure level  directional or omni-directional

WAE Transmitter

WAE Siren

Part No. WAVE-SS03

2WKHUFRQ¿JXUDWLRQVDYDLODEOH

Contact the factory for details.

Part No. WAVE-TR01

WAVE Siren & Transmitter

Section 2.7.2

214214

Section 2

Lightning Protection Components

Complete Lightning Warning System

Section 2.7.3

Strike Guard / WAVE SIREN 

c2009

Section 3

Communications Site Equipment

215

Section 3

Communications Site

Equipment

Index

Description Page

3.1 Wireless Communications Equipment ..............................................217

3.1.1 Shelter Grounding Components .................................................219

3.1.2 Tower Grounding Components ...................................................227

3.1.3 Ground Kits & Accessories .........................................................239

3.2 Premise WiringData-Com ..............................................................243

216216216

Section 3

Communications Site Equipment

Notes

Section 3

Communications Site Equipment

217

Section 3.1

Wireless Communications Equipment

Index

Description Page

3.1.1 Shelter Grounding Components .........................................................219

3.1.2 Tower Grounding Components ...........................................................227

3.1.3 Ground Kits & Accessories .................................................................239

218218218

Section 3

Communications Site Equipment

Notes

Section 3

Communications Site Equipment

219

Section 3.1.1

Shelter Grounding Components

Index

Description Page

3.1.1.1 Shelter Interior Layout ......................................................................220

3.1.1.2 Lightning Arrestor Brackets ...............................................................221

3.1.1.3 Entrance Panel Kits ...........................................................................222

3.1.1.4 Bulk Head Entry Panel Kits ................................................................223

3.1.1.5 Halo Standoff Clamps .......................................................................224

3.1.1.6 Rack Isolating Pad ............................................................................226

3.1.1.7 Conduit Bonding Clamps ...................................................................226

3.1.1.8 Door umpers ..................................................................................226

220220220

Section 3

Communications Site Equipment

Shelter Interior Layout

Section 3.1.1.1

Section 3

Communications Site Equipment

221

• 0DQXIDFWXUHGIURPDOOR\FRSSHUEDU

• Arrestor bracket is designed to be mounted to the ceiling

of a communication building where communication lines

enter the building through the side wall.

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and comes with a 25 tail of 2 AWG solid tinned

conductor for connection to an exterior ground loop.

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conductor.

• Ships assembled.

CGARRBKT12

Part No. Description Approx. Each

Wt. (lbs.)

CGARRBKT04 4 Unit 18

CGARRBKT08 8 Unit 21

CGARRBKT12 12 Unit 24

CGARRBKT16 16 Unit 28

Lightning Arrestor Brackets

Ceiling Mount

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• Accommodates bulkhead arrestors with DIN or N female connectors.

• Premounted self clinching nuts speed installation.

• Can be ceiling or wall mounted.

• Ships unassembled.

• Flexible installation solution for a single point grounding panel.

• Ground assembly has melamine backing plate with predrilled

16" on center mounting holes.

• Comes with

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LABKT12UGBAS

LABKT18UGBAS

Part No. Description Con¿guration Width Approx. Each

Wt. (lbs.)

LABKT12UGBAS 12 Unit 4 x 3 27" 17

LABKT18UGBAS 18 Unit 6 x 3 39" 25

Part No. Approx. Each

Wt. (lbs.)

CUSPGW 11

Ceiling/Wall Mounts

Single Point Ground Window

Section 3.1.1.2

222222222

Section 3

Communications Site Equipment

• Complete 12, 16 and 24 unit entrance panel ground kits

provide the lowest possible impedance to ground for

coaxial ground shields and arrestors by utilizing robust

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exothermically welded to a 14" x 1" copper bar that has

2 AWG solid tinned conductor exothermically welded at

either end for easy attachment to ground ring.

• Ground strap assembly attaches to the exterior ground

bar via 3 integrated sandwich type ground clamps.

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ground leads.

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• Longer extension bars are available.

• Ships unassembled.

EPK12 Kit Includes:

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EPK16 Kit Includes:

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EPK16

EPK24 Kit Includes:

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from damage.

Part No. Description Approx. Each

Wt. (lbs.)

EPK12 12 Unit 52

EPK16 16 Unit 53

EPK24 24 Unit 71-12

Part No. Qty. Approx. Each

Wt. (lbs.)

EPKPPCST5 EA 5

Entrance Panel Kits

Channel Support

Section 3.1.1.3

Section 3

Communications Site Equipment

223

• Entrance panels can accommodate either 12 or 16 coaxial entries.

• 58" diameter holes accept surge arrestors.

• The entrance panel and ground bar are integral to the unit being

fabricated from a single copper plate ensuring the lowest possible

impedance between the entrance panel and ground bar.

• Entrance panels are made from tinned plated 110 copper alloy.

• Respectively, the panel ground bus have 12 and 16 sets of hole

slots to accommodate lugs with 38" holes on 34" to 1" centers.

• Weatherproof plugs are included to seal unused ports.

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ORQJH[RWKHUPLFDOO\ZHOGHGWRJURXQGEXVWRSURYLGHDORZ

impedance path to the ground grid.

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ground grid.

TCEP44

• Entrance panels can accommodate either 12 or 16 coaxial entries

DQG',1DUUHVWRUV&RQWDFWIDFWRU\IRUVSHFL¿FDWLRQV

• The entrance panel and ground bar are integral to the unit being

fabricated from a single copper plate ensuring the lowest possible

impedance between the entrance panel and ground bar.

• Entrance panels are made from tinned plated 110 copper alloy.

• Respectively, the panel ground bus have 12 and 16 sets of hole

slots to accommodate lugs with 38" holes on 34" to 1" centers.

See page 113 for lugs.

• Weatherproof plugs are included to seal unused ports.

Part No. Description Approx. Each

Wt. (lbs.)

TCEP43 12 Unit 60

TCEP44 16 Unit 60

Part No. Description Approx. Each

Wt. (lbs.)

TCEP44HS 16 Unit 43-12

Bulk Head Entry Panel Kits

Section 3.1.1.4

224224224

Section 3

Communications Site Equipment

• Will hold the halo 1" off of the wall.

• Supplied with two anchors for mounting to both masonry and stud walls.

• Will hold the halo 1-12" off of the wall.

• Supplied with two anchors for mounting to both masonry and stud walls.

• 304 SS clip with insulating rubber grommet.

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2 AWG bare.

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20 AWG bare.

• CC5 and CC7 have .265" mounting hole.

HSC100 HSC100C

HSC150 HSC150C

Part No. Clip Style Conductor Range Box

Qty.

Approx. Box

Wt. (lbs.)

HSC100 Stainless Steel w Insulating Rubber Grommet 6 AWG Insulated to 2 AWG Bare 1 14

HSC100C Bare Copper 6 AWG Insulated to 20 AWG Bare 1 14

Part No. Clip Style Conductor Range Box

Qty.

Approx. Box

Wt. (lbs.)

HSC150 Stainless Steel w Insulating Rubber Grommet 6 AWG Insulated to 2 AWG Bare 1 14

HSC150C Bare Copper 6 AWG Insulated to 20 AWG Bare 1 14

Part No. Box

Qty.

Approx. Box

Wt. (lbs.)

CC5 100 1-12

CC7 100 1-12

Halo Standoff Clamps

APPLICATION NOTE:

• Halo Standoff Clamps are used for mounting interior halo ground rings.

Section 3.1.1.5

Section 3

Communications Site Equipment

225

• Will hold the halo 2" off of the wall.

• Will hold the halo 2-12" off of the wall.

HSC100R56 HSC100CR56

HSC150R56 HSC150CR56

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Part No. Clip Style Conductor Range Box

Qty.

Approx. Box

Wt. (lbs.)

HSC100R56 Stainless Steel w Insulating Rubber Grommet 6 AWG Insulated to 2 AWG Bare 1 14

HSC100CR56 Bare Copper 6 AWG Insulated to 20 AWG Bare 1 14

Part No. Clip Style Conductor Range Box

Qty.

Approx. Box

Wt. (lbs.)

HSC150R56 Stainless Steel w Insulating Rubber Grommet 6 AWG Insulated to 2 AWG Bare 1 14

HSC150CR56 Bare Copper 6 AWG Insulated to 20 AWG Bare 1 14

Halo Standoff Clamps - R56* Compliant

APPLICATION NOTE:

• Halo Standoff Clamps are used for mounting interior halo ground rings.

Section 3.1.1.5

226226226

Section 3

Communications Site Equipment

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• Two holes spaced 58" on center per each end.

• Braid is 4 guage equivalent.

• Dimensions are nominal size.

• Hole size is 14".

 8VHGWRLVRODWHUDFNVIURPFRQGXFWLYHÀRRULQJVXFK

as concrete and prevent multiple ground paths.

• .062 x 15 x 20-12 GP-3 Phenolic Isolation Pad

GHVLJQHGWR¿W0RWRURODHTXLSPHQWUDFNV

• Includes six isolating shoulder washers designed to

accommodate 12 anchors.

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contact factory for more information.

Part No. Qty. Approx. Each

Wt. (lbs.)

,30272 EA 1-14

Part No. Length Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

GS12094122A14 12" 1210 5

GS12094182A14 18" 1210 5

Rack Isolating Pad

Door Jumpers

Section 3.1.1.6 - 3.1.1.8

11"

16 1/2"

 %URQ]HFODPSIRU ERQGLQJFRQGXLWV WKDWDUHÀXVK PRXQWHGWR DVXUIDFH

VXFKDVDZDOOÀRRURUFHLOLQJ

 /RZ3UR¿OHGHVLJQXWLOL]HVGLDPHWHUORQJPDFKLQHVFUHZV

 Electro tin plated bronze.

 Includes stainless steel hardware. Rated for direct burial.

Conduit Bonding Clamps

Listed 467

Part No. Conduit

Range

Conductor

Range (AWG)

Box

Qty.

Approx. Box

Wt. (lbs.)

BGC4SCS 12" - 34" 10 - 210 2-12

TBGC4SCS 12" - 34" 10 - 210 2-12

TBGC4SCSSS12" - 34" 10 - 210 2-12

Section 3

Communications Site Equipment

227

Section 3.1.2

Tower Grounding Components

Index

Description Page

3.1.2.1 Exterior Grounding Layout .................................................................228

3.1.2.2 Tower Air Terminals ..........................................................................230

3.1.2.3 Guy Wire Clamps ..............................................................................231

3.1.2.4 Bano Clamp ....................................................................................232

3.1.2.5 Beam Clamps ...................................................................................232

 7RZHU6WDQGRIIIRU5RXQG0HPEHUV ...................................................233

 ,QVXODWHG7RZHU6WDQGRIIIRU5RXQG0HPEHUV ....................................234

3.1.2.8 Tower Standoff for Snap-Ins ..............................................................235

3.1.2.9 Band Clamps ....................................................................................236

3.1.2.10 Stainless Steel Down Conductor Standoff ...........................................236

3.1.2.11 Stainless Steel Down Conductor Angle Adapter ...................................236

 6ORWWHG/RQJ%DUUHO&RPSUHVVLRQ/XJV7HOHFRPPXQLFDWLRQV ..............237

3.1.2.13 Copper Flat Strap Clamps ..................................................................237

228228228

Section 3

Communications Site Equipment

Exterior Grounding Layout

Section 3.1.2.1

Section 3

Communications Site Equipment

229

Exterior Grounding Layout

Section 3.1.2.1

230230230

Section 3

Communications Site Equipment

• Tower air terminals are mounted on top of and on the sides

of towers to help protect tower lighting, antennas, dishes,

etc. from direct lightning strikes.

• 58" diameter x 6 long air terminal made from 304 stainless

steel.

• Air terminal features 2" of 58"-11 UNC coarse threads and

comes complete with 2 each of stainless steel am nuts, lock

ZDVKHUVDQGÀDWZDVKHUV

• 58" diameter x 5 long air terminal made from

FRSSHUFODGVWHHOPLO

• Air terminal features 2" of 58"-11 UNC coarse

threads and comes complete with 2 each of

VWDLQOHVVVWHHOMDPQXWVORFNZDVKHUVDQGÀDW

washers.

• Copper clad steel provides superior strength and

is less susceptible to wind shear than solid copper

air terminals.

• Used where solid copper air terminals are preferred.

• 12" diameter x 4 long solid copper air terminal.

• Air terminal features 2" of 12"-13 UNC coarse

threads and comes complete with 2 each of

VWDLQOHVVVWHHOMDPQXWVORFNZDVKHUVDQGÀDW

washers.

• 58" diameter x 5 long air terminal made from

FRSSHUFODGVWHHOPLO

• Air terminal features 2" of 58"-11 UNC coarse

threads and comes complete with 2 each of

VWDLQOHVVVWHHOMDPQXWVORFNZDVKHUVDQGÀDW

washers.

• 25 of 20 AWG 19 strand copper conductor

exothermically welded to air terminal.

• Tail can be exothermically welded to steel tower,

ground bar or connected to a down conductor.

NOTE:

• ther sizes are available. Please contact factory for more information.

Part No. Qty. Approx. Each Wt. (lbs.)

586SS3AT EA 6-14

Part No. Qty. Approx. Each Wt. (lbs.)

1248SCAT EA 3-12

Part No. Qty. Approx. Each Wt. (lbs.)

585CCAT EA 4-14

Part No. Qty. Approx. Each Wt. (lbs.)

585CCAT-20 EA 14-12

Tower Air Terminals

Stainless Steel

Solid Copper

Copper Clad Steel

Section 3.1.2.2

Listed 96

Section 3

Communications Site Equipment

231

• Can be used for connecting 2 dissimilar

conductors such as copper and

galvanized steel.

• ne bolt stainless steel clamp comes

with stainless steel hardware.

• Accommodates up to 78" guy wire

and 40 AWG conductor.

• Can be used for connecting 2 dissimilar

conductors such as copper and

galvanized steel.

• ne bolt stainless steel clamp comes with

stainless steel hardware.

• Accommodates up to 1" guy wire and

40 AWG conductor.

Part No. Box

Qty.

Approx. Box

Wt. (lbs.)

SSC25875 10 3-14

Part No. Box

Qty.

Approx. Box

Wt. (lbs.)

SSGC.751-D 5 3-34

SSGC1.001.625-D5 4

SSGC1.6252.375-D5 5

SSGC2.3753.5-D 5 5-12

Guy Wire Clamps

Conductor to Guy Wire

Conductor to Pipe or Guy Wire

Section 3.1.2.3

232232232

Section 3

Communications Site Equipment

• Tinned bronze clamp attaches lightning

conductor cable to lattice towers.

• Accepts up to 40 AWG conductor.

 H[WHUQDOKXE¿WVLQWRPRVWEDQMR

brackets.

SSAA SSAAKIT

Part No. Box

Qty.

Approx. Box

Wt. (lbs.)

BC10 4-14

Part No. Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

SSAA 1210 5

SSAAKIT 125 8

Banjo Clamp

Beam Clamps

Listed 96

Section 3.1.2.4 & 3.1.2.5

 0DQXIDFWXUHGIURPVHULHVVWDLQOHVVVWHHO

 66$$.,7LQFOXGHVWZRDVVHPEOLHVSLFWXUHG

stainless steel hardware fastens kit to ground bar.

• SSAAKIT also includes R4150A4 insulators.

• Will accommodate up to 1" thick material.

Section 3

Communications Site Equipment

233

• The fast, easy and economical way to make quality attachments of ground

bars and other components to round tower members.

 0DQXIDFWXUHGIURPVHULHVVWDLQOHVVVWHHOIRURSWLPXPFRPSDWLELOLW\

• 38-16 x 58" stainless steel hex head cap screw and lock washer included.

• Available with or without stainless steel hose clamps in a variety of sizes.

• Sold as 10 pack.

TS 7620

Part No. Band Clamp

Included

Pack

Qty.

Approx. Box

Wt. (lbs.)

TS No 10 2-12

7620 No 10 2

Part No. Band Clamp

Included

Round Member

Size O.D.

Pack

Qty.

Approx. Box

Wt. (lbs.)

TSC.751.75 es .75" - 1.75" 10 2-12

TSC22.75 es 2" - 2.75" 10 3-12

TSC33.75 es 3" - 3.75" 10 3-12

TSC44.75 es 4" - 4.75" 10 4

TSC55.75 es 5" - 5.75" 10 4

TSC66.75 es 6" - 6.75" 10 4

Tower Standoff for Round Members

TSO Series

Tower Standoffs

Tower Standoff with Hose Clamp

Section 3.1.2.6

1-316"

1-1516"

1516"

1-1516"

234234234

Section 3

Communications Site Equipment

• The fast, easy and economical way to make a quality isolated coaxial ground

bar mount to round tower members.

 0DQXIDFWXUHGIURPVHULHVVWDLQOHVVVWHHOIRURSWLPXPFRPSDWLELOLW\

• 38" x 1-12" insulator with 38-16 x 58" stainless steel hex head cap screw

and lock washer included.

• Available with or without stainless steel hose clamps in a variety of sizes.

• Sold as 10 pack.

• TSINS uses Tower Standoff TS.

 7620,16XVHV7RZHU6WDQGRII7620

Part No. Band Clamp

Included

Pack

Qty.

Approx. Box

Wt. (lbs.)

TSINS No 10 4-34

7620,16 No 10 5

Part No. Band Clamp

Included

Round Member

Size O.D.

Pack

Qty.

Approx. Box

Wt. (lbs.)

TSCINS.751.75 es .75" - 1.75" 10 6-14

TSCINS22.75 es 2" - 2.75 10 6-14

TSCINS33.75 es 3" - 3.75" 10 6-14

TSCINS44.75 es 4" - 4.75" 10 6-12

TSCINS55.75 es 5" - 5.75" 10 6-12

TSCINS66.75 es 6" - 6.75" 10 6-12

Insulated Tower Standoff for Round Members

TSOINS Series

Insulated Tower Standoffs

Insulated Tower Standoffs with Hose Clamp

Section 3.1.2.7

Section 3

Communications Site Equipment

235

• The fast, easy and economical way to provide snap-in mounting of coaxial

cables to round tower members.

 0DQXIDFWXUHGIURPVHULHVVWDLQOHVVVWHHOIRURSWLPXPFRPSDWLELOLW\

• 34" hole for snap-in. Snap-In not included.

• Available with or without stainless steel hose clamps in a variety of sizes.

• Sold as 10 pack.

• Snap-In not included.

Part No. Band Clamp

Included

Pack

Qty.

Approx. Box

Wt. (lbs.)

TSSI No 10 2-34

Part No. Band Clamp

Included

Round Member

Size O.D.

Pack

Qty.

Approx. Box

Wt. (lbs.)

TSCSI1.251.75 es 1.25" - 1.75" 10 3-14

TSCSI22.75 es 2" - 2.75" 10 3-12

TSCSI33.75 es 3" - 3.75" 10 3-12

TSCSI44.75 es 4" - 4.75" 10 3-34

TSCSI55.75 es 5" - 5.75" 10 3-34

TSCSI66.75 es 6" - 6.75" 10 4

Tower Standoff for Snap-Ins

TSOSI Series

Tower Standoff for Snap-Ins

Tower Standoffs for Snap-Ins with Hose Clamp

Section 3.1.2.8

1-316"

1-1516"

236236236

Section 3

Communications Site Equipment

• Stainless steel band clamps attach hangers to round

members.

• Sold as 50 pack.

• Range taking down conductor cable clamp with tower standoff.

• Fast, easy and economical way to attach down conductors to round tower

members.

• The small side of the clamp accommodates bare stranded conductors from

6 up to 20 AWG while the large side accommodates from 20 to 40 AWG.

• The small side of the clamp accommodates insulated conductors from 8 up

to 20 AWG while the large side accommodates from 1 up to 40 AWG.

 0DQXIDFWXUHGIURPVWDLQOHVVVWHHOWRDOORZXVHZLWKDQ\W\SHRIZLUH

• Available with stainless steel band clamp. See above for sizes.

• Sold as 5 pack.

• Range taking down conductor cable clamp with tower standoff.

 'HVLJQHGWRDWWDFKWRÀDWVWHHOWRZHUPHPEHUV

 )DVWHDV\DQGHFRQRPLFDOZD\WRDWWDFKGRZQFRQGXFWRUVWRÀDWWRZHU

members.

• The small side of the clamp accommodates bare stranded conductors from

6 up to 20 AWG while the large side accommodates from 20 to 40 AWG.

• The small side of the clamp accommodates insulated conductors from 8 up

to 20 AWG while the large side accommodates from 1 up to 40 AWG.

 0DQXIDFWXUHGIURPVWDLQOHVVVWHHOWRDOORZXVHZLWKDQ\W\SHRIZLUH

• Sold as 5 pack.

Part No. Band Clamp

Size Range

Pack

Qty.

Approx. Box

Wt. (lbs.)

SSBC12-50 1.06" - 2" 50 3

SSBC23-50 2.06" - 3" 50 3-12

SSBC34-50 3.06" - 4" 50 4-14

SSBC45-50 4.06" - 5" 50 5

SSBC56-50 5.06" - 6" 50 6

SSBC67-50 6.06" - 7" 50 6-34

Part No. Approx. Each

Wt. (lbs.)

Pack

Qty.

Approx. Box

Wt. (lbs.)

SSDCS 12 5 3-12

Part No. Approx. Each

Wt. (lbs.)

Pack

Qty.

Approx. Box

Wt. (lbs.)

SSDCAA 125 4

Band Clamps

Stainless Steel Down Conductor Standoff

Stainless Steel Down Conductor Angle Adapter

Section 3.1.2.9 - 3.1.2.11

Section 3

Communications Site Equipment

237

Part No. Strap

Size

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

FSC2 2" 1210 5

FSC3 3" 34107-12

FSC4 4" 1 10 10

FSC6 6" 1-14 10 12-12

Slotted Long Barrel Compression Lugs

(Telecommunications)

Copper Flat Strap Clamps

 0DQXIDFWXUHGIURPHOHFWURSODWHGWLQQHGFRSSHU

• For use on copper or tinned copper conductors.

• Lugs have inspection ports.

• 250 pack comes in one gallon bucket.

Part No. Conductor

Size (AWG)

Hole Spacing

Range

Hardware

Size

Color

Codes

Box

Qty.

Approx. Box

Wt. (lbs.)

GECLB62BC 6 Str. .75" to 1" 38" Blue 50 2

GECLB62BC250BK 6 Str. .75" to 1" 38" Blue 250 10

GECLB22BCS 2 Sol. .75" to 1" 38" White 50 2

GECLB22BCS250BK 2 Sol. .75" to 1" 38" White 250 13

GECLB22BC 2 Str. .75" to 1" 38" Brown 50 2

GECLB22BC250BK 2 Str. .75" to 1" 38" Brown 250 16

Listed 486

 8VHGIRUPDNLQJFRQQHFWLRQWRÀDWVWUDSRUÀDWEUDLG

• Copper "sandwich" clamps complete with stainless steel

hardware. The top is 18" thick and the bottom is 14" thick.

• Ends are designed to allow for exothermically welding conductors

to clamp.

Section 3.1.2.12 & 3.1.2.13

238238238

Section 3

Communications Site Equipment

Notes

Section 3

Communications Site Equipment

239

Section 3.1.3

Ground Kits & Accessories

Index

Description Page

3.1.3.1 Coax Ground Kits with Captive Hardware............................................240

3.1.3.2 Universal Ground Kits .......................................................................241

 :HDWKHU3URR¿QJ.LWV .......................................................................241

3.1.3.4 Lightning Arrestor Kits ......................................................................242

240240240

Section 3

Communications Site Equipment

• 2-bolt coax ground kit featuring captive hardware design

allows greater ease of installation while providing a

functional, high quality ground.

• Designed to eliminate over tightening and damaging the

coax shield.

• 5 ground conductor available in Green or Black.

 &RPSOLHVZLWK0,/67'%

Kit Includes:

  3UHIRUPHGFRSSHUJURXQGVWUDSFRPSOHWHZLWKFDSWLYH

hardware

  RIVWUDQG$:*7+:JURXQGFRQGXFWRU

  8QLYHUVDOVW\OHJURXQGOXJZKLFKDFFRPPRGDWHV

to 1" spaced holes

  6HWVRIVWDLQOHVVVWHHOKDUGZDUHWRDWWDFKJURXQGOXJWR

ground bar

  %XW\O0DVWLF[

  %ODFNHOHFWULFDOWDSH[

Part No.

Green

Part No.

Black

Coax

Size

Approx. Each

Wt. (lbs.)

NA CGKBB14-3814 to 381-12

CGKB38-5 CGKBB38-5 38 Corrugated 1-12

CGKB12-5 CGKBB12-5 12 Corrugated 1-12

CGKB58-5 CGKBB58-5 58 Corrugated 1-12

CGKB78-5 CGKBB78-5 78 Corrugated 1-12

CGKB1-14-5 CGKBB1-14-5 1-14 Corrugated 1-12

CGKB1-58-5 CGKBB1-58-5 1-58 Corrugated 1-12

CGKB2-14-5 CGKBB2-14-5 2-14 Corrugated 1-12

Coax Ground Kits with Captive Hardware

CGKBB14-38

NOTE:

 2WKHUVL]HVDQGFRQ¿JXUDWLRQVDYDLODEOH3OHDVHFRQWDFWIDFWRU\IRUPRUHLQIRUPDWLRQ

Section 3.1.3.1

Patented Design

Section 3

Communications Site Equipment

241

• Accommodates transmission line sizes 12" through 2-14".

• 5 of Black 6 AWG ground lead provided with special

factory attached ground lugs.

• "Universal" style ground lug accommodates 34" to 1"

spaced holes on ground bar.

 6WDLQOHVVVWHHOKDUGZDUHDQGZDWHUSURR¿QJPDWHULDOV

included.

• UGKB-5 does not have the factory lug attached.

 &RPSOLHVZLWK0,/67'%

Factory Lug

• Used to weatherproof electrical connector unctions and grounds.

• Includes 2" x 20 premium all weather vinyl electrical tape.

 ,QFOXGHV[¶%XW\O0DVWLF

Part No. Qty. Approx. Each

Wt. (lbs.)

UGKB-5 EA 1-34

UGKB-5 EA 1-34

Part No. Rolls of

Mastic

Rolls of

Tape Qty. Approx. Each

Wt. (lbs.)

WP1KIT 1 1 EA 12

WP3KIT 3 2 EA 1-12

WP5KIT 5 3 EA 2-12

Universal Ground Kits

Weather Proo¿ng Kits

Section 3.1.3.2 & 3.1.3.3

242242242

Section 3

Communications Site Equipment

Section 3.1.3.4

• Enclosure provides water tight environment for both

surge arrestors and connectors.

• Surge arrestors protect against lightning induced surge

currents.

• Lightning arrestor ground bar design allows the

addition of 2 more arrestors.

• Coax ground kits provide low impedance ground path.

• Coax ground bar provides ground point for coax lines

as well as antenna mount.

Kit Includes:

 1(0$;PROGHG¿EHUJODVVUHLQIRUFHGSRO\HVWHU 

enclosure

 3UHPRXQWHGELGLUHFWLRQDOVXUJHDUUHVWRUV

 /LJKWQLQJDUUHVWRUJURXQGEDU

 &RD[JURXQGNLWV

 &RD[JURXQGEDU

NEMA 4X enclosure

• Enclosure provides water tight environment for both

surge arrestors and connectors.

• Surge arrestors protect against lightning induced surge

currents.

• Lightning arrestor ground bar design allows the

addition of 1 more arrestor.

• Coax ground kits provide low impedance ground path.

• Coax ground bar provides ground point for coax lines

as well as antenna mount.

Kit Includes:

 1(0$;PROGHG¿EHUJODVVUHLQIRUFHGSRO\HVWHU 

enclosure

 3UHPRXQWHGELGLUHFWLRQDOVXUJHDUUHVWRUV

 /LJKWQLQJDUUHVWRUJURXQGEDU

 &RD[JURXQGNLWV

 &RD[JURXQGEDU

Antenna

not included

Antenna ast

not included

NEA 4 enclosure

Arrestor ground bar

Arrestors

Coaxial collection ground bar

Coax grounding kit

Part No. Size Approx. Each

Wt. (lbs.)

HWD

LABA42A2GKCGB 12" 10" 5" 20

LABB42A2GKCGB 16" 14" 6" 20

Part No. Size Approx. Each

Wt. (lbs.)

HWD

LAB12106 12" 10" 6" 20

Lightning Arrestor Kits

APPLICATION NOTE:

• Lightning arrestor box kits are used in wireless rooftop

communication applications such as broadband point to

point, point to multi-point and other similar type systems.

Section 3

Communications Site Equipment

243

Section 3.2

Premise Wiring/Data-Com

Index

Description Page

3.2.1 Data-Com Grounding & Bonding Applications......................................244

3.2.2 Data-Com Grounding & Bonding Equipment ....................................... 245

244244244

Section 3

Communications Site Equipment

Data-Com Grounding & Bonding Applications

Section 3.2.1

CT C-Tap

CPC Pipe Clamp

RGBHKIT Horizontal

Rack Ground Bar

RGBVKIT Vertical

Rack Ground Bar

RGJ Rack

Ground Jumper

VHO ULTRAWELD

Connection

VA ULTRAWELD

Connection

BCF ULTRAWELD

Connection SRG ULTRAWELD

Connection

Telecommunication

Ground Bar

Low Impedance

Riser

Insulated

Ground Jumper

LI2/0142 Dual

Rated Lay-In Lug

GECLB

Compression Lug

Signal Reference

Grid

GPC Pedestal

Clamp

Data-Com Grounding & Bonding Applications

10 12

16 17

Unit Bonding

Conductor

Network Building

Ground Tag

Section 3

Communications Site Equipment

245

´[´ÀDWFRSSHUFRQGXFWRU

• See Pages 90 & 91 for more information.

$OO/RZ(PLVVLRQ0ROGV5HTXLUH86&21752//(5

• See Page 276 for more information.

• See Page 94 for more information.

• See Page 92 for more information. • See Page 124 & 203 for more information.

• See Page 118 for more information.

Part No. Description

SRG105024 10 x 50, 24" .C. Spacing

SRG125024 12 x 50, 24" .C. Spacing

Part No. U-Bolt

Type

Pedestal

Size

Conductor

Size

GPC6S Square 2' 6 AWG

GPC6RD Round 2' 6 AWG

GPC4S Square 2' 4 AWG

GPC4RD Round 2' 4 AWG

GPC2S Square 2' 2 AWG

GPC2RD Round 2' 2 AWG

GPC20RD1.75 Round 1-18 - 1-34 20 & 6 AWG

Part No. Material Length Riser or Kit

LIR18 2" x .016" Flat Copper 18" Riser

LIR18KIT 2" x .016" Flat Copper 18" Kit

LIR24 2" x .016" Flat Copper 24" Riser

LIR24KIT 2" x .016" Flat Copper 24" Kit

LIR36 2" x .016" Flat Copper 36" Riser

LIR36KIT 2" x .016" Flat Copper 36" Kit

LIR72 2" x .016" Flat Copper 72" Riser

LIR72KIT 2" x .016" Flat Copper 72" Kit

Part No. Material Nom. Pipe

Size Range

Pipe Outside

Diameter

CPC.5.75 Tinned Bronze .5" - .75" .375" - 1"

CPC11.25 Tinned Bronze 1" - 1.25" .75" - 1.7"

CPC1.52 Tinned Bronze 1.5" - 2" 1" - 2.4"

CPC2.53 Tinned Bronze 2.5" - 3" 2.25" - 3.5"

CPC3.54 Tinned Bronze 3.5" - 4" 3.2" - 4.5"

CPC56 Tinned Bronze 5" - 6" 4.75" - 6.63"

Part No. Weld Metal Fliter Required Handle

BCF61.5016B US25 USSFLR1.8 0+

9+2640; US25 USSFLR1.8 0+

A6B US45 USSFLR1.8 0+

SRG2016K US32 USSFLR1.8 0+

Part No. LI20142

Size 1-58" x 1-12"

Material (OHFWURWLQ3ODWHG$OXPLQXP7

Accepts Conductors 20 to 14 AWG

Includes [+H[6RFNHW6HW6FUHZV

Requires +H[.H\QRWLQFOXGHG

Features Dual Rated, UL486B Listed

Data-Com Grounding & Bonding Equipment

1 - Supplementary Bonding Grids

2 - Low Impedance Risers & Kits

3, 4, 5, 6 - Ultraweld Connections

Low Emission Exothermic Molds

7 - GPC Pedestal Clamps

8 - Pipe Clamps

9 - Lay-In Lug

Listed 467

Listed 96

Listed 486

Section 3.2.2

5/16" Ø

SRG

FIELD ADE

ETHERIC

CNNECTIN

LIR18

246246246

Section 3

Communications Site Equipment

246246246

Section 3

Communications Site Equipment

• Kit includes lug and all necessary hardware.

• Bar includes splice plate. Kit includes splice plate,

mounting hardware and ring terminals.

• See Pages 66-67 for more information.

• Kit includes lugs and hardware.

• See Pages 62-65 for more information.

• See Page 113 for more information.

• See Page 114 for more information.

• See Page 68 for more information.

Part No. Cable

Size

O.C. Dim.

B/T Holes

Hardware

Size

Color

Code

GECLB62A 6 58" 14" Blue

GECLB62C 6 1" 38" Blue

GECLB22A 2 58" 14" Brown

GECLB22C 2 1" 38" Brown

GECLB102C 101" 38" Pink

GECLB202C 201" 38" Black

GECLB302C 301" 38" range

GECLB402C 401" 38" Purple

Part No. Conductor

Run

Conductor

Tap

CT2248 2 Stranded

2 Solid

4 Stranded

8 Solid

CT2222 2 Stranded

2 Solid

2 Stranded

2 Solid

Part No. Bar Size

No. of

5/16"

Hole

Sets

No. of

7/16"

Hole

Sets

Bar

Kit

GBI1426TGB 14" x 2" x 6" 2 2 Bar

GBI1426TGBKT 14" x 2" x 6" 2 2 Kit

GBI14212TGB 14" x 2" x 12" 6 3 Bar

GBI14212TGBKT 14" x 2" x 12" 6 3 Kit

*%,70*% 14" x 4" x 12" 12 6 Bar

*%,70*%.7 14" x 4" x 12" 12 6 Kit

*%,70*% 14" x 4" x 20" 24 6 Bar

*%,70*%.7 14" x 4" x 20" 24 6 Kit

Part No. Bar Size Bar or Kit

RGB145836A 14" x 58" x 36" Bar

RGBKIT145836A 14" x 58" x 36" Kit

RGB145872A 14" x 58" x 72" Bar

RGBKIT145872A 14" x 58" x 72" Kit

Part No. Bar Size Bar or Kit

RGBH14119.25 14" x 1" x 19-14" Bar

RGBHKIT14119.25 14" x 1" x 19-14" Kit

RGBH14123.25 14" x 1" x 23-14" Bar

RGBHKIT14123.25 14" x 1" x 23-14" Kit

RGBH14135.25 14" x 1" x 35-14" Bar

RGBHKIT14135.25 14" x 1" x 35-14" Kit

Data-Com Grounding & Bonding Equipment

10 - GECLB Compression Lugs

11 - Heavy Duty C-Taps

12 - Telecommunication Ground Bars

& Kits

13 - Horizontal Rack Ground Bars & Kits

14 - Vertical Rack Ground Bars &

Kits

Listed 486

Listed 467

Section 3.2.2

Listed 467

Listed 486

Section 3

Communications Site Equipment

247247

Section 3

Communications Site Equipment

247

• 6 AWG x 7 Strand Green THW insulation.

• Kit includes all necessary hardware.

• See Pages 110 for more information.

• Kit includes all necessary hardware.

Part No. Conductor

Type Length No. of Holes

Per Side

Hole

Size

Jumper

or Kit

G67G82A14 67G 8" 2 14" umper

G67G82A14KIT 67G 8" 2 14" Kit

G67G102A14 67G 10" 2 14" umper

G67G102A14KIT 67G 10" 2 14" Kit

G67G122A14 67G 12" 2 14" umper

G67G122A14KIT 67G 12" 2 14" Kit

Part No. RG67G1082AKIT

Conductor Type 6 AWG x 7 Strand THW Green

Conductor Length 9 ft.

No. of Holes 2

Hole Size 14"

On Center Spacing 58"

Data-Com Grounding & Bonding Equipment

15 - Insulated Ground Jumpers & Kits 16 - Rack Bonding Jumper Kit

• Dimensions are 2.125" x 3.75".

• ellow tag with green text.

• Tag is U Resistant.

Part No. Material Box Qty. Approx. Box Wt. (lbs.)

GRNTAG607PK10 Plastic 10 12

18 - Network Building Ground Tag

Part No. Conductor

Type Length No. of Holes

Per Side

Hole

Size A

Hole

Size B

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

UBC614114KIT5 6TWGS14 1 14" 14" 1-12 5 7-12

UBC61411410KIT5 6TWGS14 1 14" 10 1-12 5 7-12

UBC618114KIT5 6TWGS18 1 14" 14" 2-12 5 12-12

UBC61811410KIT5 6TWGS18 1 14" 10 2-12 5 12-12

UBC632114KIT5 6TWGS32 1 14" 14" 3 5 15

UBC63211410KIT5 6TWGS32 1 14" 103515

UBC63811410KIT5 6TWGS38 1 14" 103515

• Conductor type is 6 TW wire with Green insulation and yellow spiral stripe.

• Kit includes 5 umpers and 1 antioxidant HAAC12.

17 - One Hole Unit Bonding Conductor Kits

Section 3.2.2

248248248

Section 3

Communications Site Equipment

Notes

Section 4

Ground Testing Equipment

Section 4

Ground Testing Equipment

Index

Description Page

 $Q,QWURGXFWLRQWR*URXQG7HVWLQJE\0HJJHU ................................... 250

 0HJJHU Ground Testing Equipment ..................................................255

 0HJJHU EarthGround Resistance & Leakage Current Clamp Testers ...257

4.4 Harger Ground Test Kits ....................................................................259

250250

Section 4

Ground Testing Equipment

)LJXUH6LPSOL¿HGVFKHPDWLFRIIRXUWHUPLQDOLQVWUXPHQWV

Before performing a ground test, it

is advisable to develop a working

familiarity with two important concepts

how the tester accomplishes the

measurement and what the operator

must do to assure a proper test.

Choose the Proper Instruments

7KH¿UVWFRQVLGHUDWLRQLVKHOSIXOLQ

the selection of an instrument and the

fundamental application of the test.

Ground tests are frequently attempted

with a variety of ohmmeters that

happen to be conveniently at hand.

This practice is doubly damaging

because it may result in an incorrect

measurement that is accepted by the

operator.

Two-point measurement with a

multimeter will give a loop resistance

RIWKHFLUFXLWWKDWLVGH¿QHGE\WKH

arbitrary points of connection, and

this will include in its path the soil

between those points. But, so what

This is not necessarily an indication

of the electrical condition that the

ground electrode has established with

the surrounding soil. Furthermore,

the measurement itself can be made

LQDFFXUDWHE\WKHLQÀXHQFHRIWUDQVLHQW

currents that travel in the soil from a

variety of sources.

Understand the Test

To perform a ground test, a dedicated

ground tester, not a generalized

ohmmeter or multimeter, is requisite.

The manner in which the ground tester

uniquely accomplishes its purpose

is diagrammed in the accompanying

VLPSOL¿HGVFKHPDWLF,WVRSHUDWLRQLV

similar to, but in a sense opposite,

WKDWRIWKHIDPLOLDU0HJJHU Insulation

Tester.

The instrument uses two precise

PHDVXULQJFLUFXLWVYROWDJHDQG

FXUUHQWDQGFRPELQHVWKHYDOXHV

through hms Law to give the desired

PHDVXUHPHQWUHVLVWDQFH

The two test circuits are established

through the soil by strategic placement

of probes, attached via leads to their

respective terminals. The current

terminal, lead, and probe set up a

test current of a unique, square wave

frequency, apart from the harmonics

of utility power, through the soil to the ground under test. It is only this current that

contributes to the measurement, leaving interfering transients out. Likewise, the voltage

probe enables measurement of the drop over the soil to its critical point of placement.

%RWKFLUFXLWVDUHFRPSOHWHGE\FRQQHFWLRQRIDVHFRQGSDLURIWHUPLQDOVRUDFRPPRQLQ

WKHFDVHRIWKUHHWHUPLQDOWHVWHUVWRWKHJURXQGXQGHUWHVW6HH)LJXUH

Understand the Test Environment

3URYLGLQJWKHPRVWDSSOLFDEOHDQGKLJKHVWTXDOLW\WHVWHUKRZHYHULVRQO\WKH¿UVWSDUWRI

the operators responsibility. No ground tester can perform a successful test all by itself

since a ground test is never routine. The operators knowledge and skill must always be

an essential element of a proper test.

7KHSURSHUSODFHPHQWRIWKHSUREHVLVFULWLFDODQGGH¿HVVWDQGDUGL]DWLRQRISURFHGXUH

$GHJUHHRIWULDODQGHUURUFDQQRWEHDYRLGHGEHFDXVHWKHHDUWKLVQRWDGH¿QHGFLUFXLW

like a piece of equipment. The experience and ability of the operator are valuable in

UHGXFLQJWKLVSURFHVVWRDQHI¿FLHQWOHYHODQGQRLQVWUXPHQWFDQVXEVWLWXWHIRUWKLV

factor.

The resistance environment with which the ground electrode is surrounded, whether it

be a single rod or complex grid, is determined by a critical volume of soil. This volume

PD\EHWKRXJKWRIDVDQDUHDRIHOHFWULFDO¿HOGLQÀXHQFHDURXQGWKHHOHFWURGH,WKDVDW

WKHVDPHWLPHERWKD¿[HGQDWXUHGHWHUPLQHGE\VRLOW\SHVWUXFWXUHRIWKHHOHFWURGH

electrical demands upon it and other factors, and a variable component, determined by

transient factors like moisture and temperature.

3XWVLPSO\WKLVHQWLUHFULWLFDOYROXPHPXVWEHPHDVXUHGIRULWLVZKDWLQÀXHQFHVWKH

ÀRZRIIDXOWFXUUHQWIURPWKHJURXQGHOHFWURGHLQWRWKHHDUWK)RUWKHSURSHUYROXPH

WREHPHDVXUHGSUREHVPXVWEHVXI¿FLHQWO\VSDFHG2QO\WKHRSHUDWRU¶VNQRZOHGJH

FDQDFFRPSOLVKWKLVSODFHPHQWSURSHUO\DQGHI¿FLHQWO\%HFDXVHVRLOFRQGLWLRQVDUH

never precisely the same, there is no set method to predict spacing in advance, and no

instrument design can eliminate the operator.

Space the Probes Properly

If the potential probe is too close, measurements are taken within the electrodes sphere

RILQÀXHQFHDQGGLIIHUHQWUHDGLQJVZRXOGEHREWDLQHGZLWKRWKHUSODFHPHQWV,QGHHG

a quality tester will give an accurate measurement to that point, but it is not taking into

account all the resistance that a fault current will meet.

An Introduction to Ground Testing by Megger®

Section 4.1

Section 4

Ground Testing Equipment

This is what happens when shortcut

WZRSRLQWWHVWVDUHPDGH6HH

)LJXUH,IWKHFXUUHQWSUREHLVWRR

FORVHLWVHOHFWULFDO¿HOGZLOORYHUODS

that of the ground electrode, and

WKHSRWHQWLDOSUREHZLOO¿QGLWVHOI

making measurements in an electrical

HQYLURQPHQWRIFRQÀLFWLQJLQÀXHQFHV

6HH)LJXUH

With adequate spacing, however,

the potential probe will make its

measurement beyond the boundary

of maximum resistance exerted by the

¿HOGLQÀXHQFHRIWKHJURXQGHOHFWURGH

in an area where additional distance

GRHVQRWFRQWULEXWHVLJQL¿FDQWO\WR

the tested electrodes resistance, and

measurements will be reasonably

stable. This uniformity of measurement

will persist with increasing distance until

WKHVSKHUHRILQÀXHQFHRIWKHFXUUHQW

probe is entered. This is the method

that is referred to as Fall of Potential

DOVRFDOOHGWKH³WKUHHSRLQWPHWKRG´

in reference to the three points of soil

contact established by the electrode

XQGHUWHVWDQGWKHWZRSUREHV,WLV

the method described by IEEE Standard

81 as the recognized basis for earth

WHVWLQJLQWKH866HH)LJXUH

Conclusion

6LPSOL¿HGPHWKRGVKDYHEHHQ

developed from the full Fall of Potential

concept, and their descriptions are

readily available in the literature. These

various methods take advantage of

VLPSOL¿FDWLRQVRIWKHFDOFXOXVDVVRFLDWHG

with a typical Fall of Potential graph to

provide quick and easy mathematical

tests that will throw out the results of

tests made with inadequate setups,

and accept only those results that are

accurate and reliable measurements.

Familiarization is necessary for the

proper conduct of earth tests, and with

this familiarization, the knowledgeable

operator can reduce trial and error, and

indeed the work itself, to minimal levels.

Figure 4 Correct probe spacing

)LJXUH,QVXI¿FLHQWVSDFLQJRIFXUUHQWSUREH

)LJXUH,QVXI¿FLHQWVSDFLQJRISRWHQWLDOSUREH

Section 4.1

252252

Section 4

Ground Testing Equipment

TESTING LARGE SYSTEMS

Large ground systems are an

important part of the protection of

the electricity supply network. They

ensure that fault current will enable

protective devices to operate correctly.

A substation must have a low ground

resistance to reduce excessive

voltages developing during a fault

which could endanger safety of nearby

people or animals.

In order to obtain a low enough value

of ground resistance, ground systems

may consist of an earth mat covering

a large area or many interconnected

rods. Suitable test techniques must

be used for large systems to ensure

that valid readings are obtained. This

LVXQOLNHDVPDOOVLQJOHHOHFWURGHLH

a lightning conductor or domestic

JURXQGZKLFKFDQEHVLPSOHWRWHVW

Fall of Potential Testing

For single electrode grounds, such

as domestic grounds and lightning

FRQGXFWRUVWKHLQÀXHQFHRQWKH

surrounding soil is limited and current

WHVWVSLNHVFDQEHTXLWHFORVHW\SLFDOO\

WRIWWRWKHHOHFWURGHXQGHU

WHVW,WLVXVXDOO\TXLWHHDV\WR¿QGD

ÀDWSRUWLRQRIWKHJURXQGUHVLVWDQFH

curve which should be close to the

resistance of the electrode.

Testing several points or drawing up

a curve will help the understanding

of the area around the electrode. It is

always best to check results by using a

different direction or a longer distance

to the test spikes. This will help to

eliminate errors caused by nearby

buried conductors and other parts of

the electrical system interfering with

the results.

The Slope Method

This method enables measurement

of a large ground system without

¿QGLQJWKHÀDWSRUWLRQRIWKH

characteristic curve. This can reduce

the test distances and, in addition, the

electrical center of the ground system

is not required for measurement, few

calculations are necessary and the

result can easily be checked giving

DGGHGFRQ¿GHQFHWRWKHWHVW

7KH6ORSH0HWKRGLQYROYHVWDNLQJWKUHHUHDGLQJVDWDQGWRWKH

FXUUHQWVSLNHGLVWDQFH7KHGLIIHUHQFHVEHWZHHQWKHVHUHDGLQJVDUHXVHGWR¿WWRD

PDWKHPDWLFDOPRGHORIWKHUHVLVWDQFHFKDUDFWHULVWLF7KHFRHI¿FLHQWRIVORSH+, is

calculated from

+ 560 - R40540 - R20

As with all ground testing, it is best to check the results by plotting the full

characteristic and repeating the test using a different direction for the test spikes or a

larger distance to the current electrode.

Large Ground Systems

The physically large areas used by ground systems such as those in substations and

power stations result in large resistance areas and consequently large distances to

WKHWHVWVSLNHV7KLVFDQW\SLFDOO\JLYHDYDOXHRIUHVLVWDQFHWRHDUWKRIOHVVWKDQ

allowing a good path for the large prospective fault current.

The distance to the current electrode should be ten times the maximum dimension of

the ground system. For a single, 6 ft. long electrode this is not usually a problem with

a remote test spike at 60 ft. However, this may be impractical for a substation with a

300 ft. square ground mat. A current electrode is required approximately 3,000 ft. from

the site. In cases like these, a measuring technique such as the slope method can be

used. This reduces the length of cable runs and is less likely to overlap with other local

ground systems which may interfere with the result.

Increase the Resolution

7KH0HJJHU DET22 is ideal for measuring large ground systems including substation

ground mats, power station grounding and communication systems. When measuring

ground resistance of less than 1 1, the 1 m1 resolution allows real readings to be

made without instrument errors overwhelming the results.

8VLQJHLWKHUWKH)DOORI3RWHQWLDO0HWKRGRUWKH6ORSH0HWKRGRQODUJHV\VWHPVPHDQV

that small differences between low readings are required. The extra digit of resolution

makes these variations more accurate and suitable for use with the reference tables

commonly available in engineering manuals.

Noise Interference

High noise interference reection allows ground resistance readings to be made even

in the presence of induced noise. A small test signal has to be retrieved from a much

larger total signal.

To remove the effect of noise from a ground test, a frequency of 128 Hz is often

used. This is close enough to line frequency to give a result that can be used to make

calculations of ground fault current. This frequency avoids harmonics of the standard

OLQHIUHTXHQFLHVWRDOORZ¿OWHULQJRIWKHWHVWVLJQDO$¿OWHUFDQWKHQUHPRYHWKHRU

60 Hz interference from the total signal.

0DQ\JURXQGWHVWHUVFDQRQO\UHMHFWQRLVHRIDVLQJOHIUHTXHQF\7KLVPD\EH

acceptable in a laboratory but is inadequate for most real situations. Electrical networks

contain noise consisting of the fundamental frequency of the supply and its harmonics

plus high frequency noise from switching etc., and induced signals from other sources.

,QJHQHULFJURXQGWHVWHUVWKLVW\SHRILQWHUIHUHQFHFDQFDXVHVLJQL¿FDQWPHDVXUHPHQW

errors without alerting the user. Such instruments cannot reect the noise even though

LWLVLQVXI¿FLHQWWRWULJJHUDKLJKQRLVHLQGLFDWRU

Sometimes electrical noise may be short term and testing can be delayed until the

noise has decreased, for example, a passing train when testing a railway system.

However, in most cases background noise cannot be removed and so a suitable

LQVWUXPHQWVSHFL¿FDWLRQLVUHTXLUHG

Section 4.1

Section 4

Ground Testing Equipment

7KH0HJJHU DET22 uses a

VRSKLVWLFDWHG¿OWHULQJV\VWHPWKDW

can reect more noise than any

other earth tester available. Test

frequency adustment and selectable

OHYHOVRIQRLVH¿OWHULQJDOVRKHOSWR

remove stray noise that could affect

the reading. A high current range

increases the test signal strength in

comparison with the noise.

In extreme cases it may still be

necessary to carry out the test when

the noise has decreased. However,

the DET22 can keep going at higher

resolutions long after other earth

testers have given up.

Conclusion

The latest generation of digital ground

testers greatly simplify the testing of

electrical ground systems. However,

care is still needed interpreting the

results. Error indicators can alert

the user to misconnected leads or

conditions that may lead to an invalid

reading but simply taking one reading

LVQRWVXI¿FLHQWWRPHDVXUHWKH

resistance of any ground electrode.

It is always best to repeat a ground

test using a different direction or

distance to verify the results. This

may remove any errors from hidden

differences in the soil and increase

FRQ¿GHQFHLQWKHUHVXOWV

When selecting a ground tester, ensure

that the resolution and accuracy are

suitable for the application. Instrument

errors can lead to unnecessary

expense in the design or maintenance

of ground systems or, worse still,

unsafe installations.

8VHD0HJJHU DET22 if testing low

YDOXHV1RULQWKHSUHVHQFHRI

induced noise. A high level of noise

¿OWHULQJLVUHTXLUHGIRUDFFXUDWHUHVXOWV

in real life situations.

LAZY SPIKE METHOD

&HUWDLQ¿HOGFRQGLWLRQVVXFKDVDVSKDOWSUHFOXGHWKHXVHRIGULYHQJURXQGURGVZKHQ

attempting to test a ground system. In the past, the operator would have been

unable to make the required test. New technology has led to the development of the

lazy spike method of ground testing, an approach that allows for effective testing

even under these types of adverse conditions.

Lazy spike takes advantage of the exceptional resistance tolerances built into

WKH0HJJHU Ground Testers current and voltage circuits in order to provide the

operator with a means of dealing with the oft-encountered problem of no available

VRLOWRPDNHFRQWDFW7KH³VSLNH´FRQWDFWSUREHGRHVQ¶WKDYHWREUHDNWKHVXUIDFH

in order to take a valid measurement. Suppose the test is being performed in a

congested urban area, a sprawling parking lot, or an airport. lder-technology

testers used to require fairly high voltages and currents in order to operate. Contact

resistance with the surrounding soil posed a problem, and mandated a solidly driven

probe. With recent technology, however, sensitivities have improved so that mere

VXUIDFHFRQWDFWLVIUHTXHQWO\VXI¿FLHQW$QGDVFRXOGEHH[SHFWHG0HJJHUPRGHOV

offer the best capabilities on the market.

When making a measurement using the lazy spike method, simply lay the probes

on the surface at the normal distances. Pouring water on the probes will improve

the contact. Hook the leads to the probes and measure the resistance of the ground

electrode under test.

Now, suppose you have set up to test, say, lighting grounds on an expansive mall

parking lot. There is no soil surface nearby, so the contact probes are laid on the

VXUIDFHDQGZHWWHGGRZQ2RSV7KH0HJJHU*URXQG7HVWHU¶VFRQYHQLHQWDQG

LQGLVSHQVDEOHZDUQLQJLQGLFDWRUVOLJKWLQIRUPLQJWKHRSHUDWRUWKDWLQVXI¿FLHQW

contact has been made. Is the opportunity lost No Simply substitute a coiled

metal chain for the straight spike, clip on the lead, and wet down the area.

Coiled metal chain provides an excellent surface contact for the conductance of

HOHFWULFDOFXUUHQWDQGHYHQEHWWHULWFDQEHLQ¿QLWHO\YDULHG-XVWDGGPRUHOHQJWK

until contact resistance is brought within the testers already broad range, and the

warning indicators extinguish.

3URFHHGZLWKWKHWHVW0HJJHU¶VWRSRIWKHOLQHFDSDELOLWLHVDUHDPHQDEOHWRWKHNLQG

RIYDULHW\DQGÀH[LELOLW\WKDWZLOONHHS\RXRSHUDWLQJ

Section 4.1

254254

Section 4

Ground Testing Equipment

SOIL RESISTIVITY TESTING (4 point method)

7KHPRVWFRPPRQPHWKRGXWLOL]HGIRUPHDVXULQJVRLOUHVLVWLYLW\LVWKH)RXU3RLQW0HWKRGXVLQJWKHHTXDOO\VSDFHG:HQQHU

$UUDQJHPHQW7KLVPHWKRGLVFRPPRQO\UHIHUUHGWRDVWKH)RXU3LQ0HWKRG7KLVPHWKRGLVWKHPRVWDFFXUDWHPHWKRGLQ

practice for measuring the average soil resistivity of large volumes of earth. This method utilizes a specialized ground test

LQVWUXPHQWWKDWKDVDIRXUWHUPLQDODUUDQJHPHQW6PDOOHOHFWURGHVDUHGULYHQLQWRWKHHDUWKDOODWGHSWK%DQGVSDFHGLQD

VWUDLJKWOLQHDWHTXDOGLVWDQFHLQWHUYDOV$7KHWHVWFXUUHQW,LVSDVVHGEHWZHHQWKHWZRRXWHUHOHFWURGHV&DQG&DQG

WKHYROWDJH9LVPHDVXUHGEHWZHHQWKHWZRLQQHUHOHFWURGHV3DQG37KHLQVWUXPHQWNQRZLQJWKHYROWDJHDQGFXUUHQW

FDOFXODWHVWKHUHVLVWDQFHIURP2KPVODZ9,DQGJLYHVWKHUHVLVWDQFH5LQRKPV

)RXU3RLQW0HWKRGXVLQJ(TXDOO\6SDFHG3LQ$UUDQJHPHQW

The average soil resistivity l RKPFPLVFDOFXODWHGE\WKHIROORZLQJIRUPXODZKHUH5LVWKHUHVLVWDQFHPHDVXUHGLQRKPV

$LVWKHSLQVSDFLQJH[SUHVVHGLQFHQWLPHWHUVDQG%LVWKHGHSWKWKDWWKHSLQVDUHLQVHUWHGLQWRWKHVRLODOVRH[SUHVVHGLQ

centimeters and ʌ is the constant 3.1416.

$DQG%LQFP

7KLVVRLOUHVLVWLYLW\lYDOXHLVDQLQGLFDWLRQRIWKHDYHUDJHVRLOUHVLVWLYLW\WRDGHSWKZKLFKLVHTXDOWRWKHSLQVHSDUDWLRQ

GLVWDQFH$,IWKHFRQGLWLRQZKHUHE\WKHSLQVHSDUDWLRQGLVWDQFH$LVPRUHWKDQWLPHVWKHSLQGHSWK%WKHQWKHIRUPXOD

IRUUHVLVWLYLW\DERYHFDQEHVLPSOL¿HGWRWKHIROORZLQJ

$LQFP

In practice pin separation distance A is measured in feet, so the following formula can be used to calculate the average soil

resistivity when A is expressed in feet. The constant takes into account the conversion from feet to centimeters.

$LQIHHW

Section 4.1

Section 4

Ground Testing Equipment

The DET22 is ideal for testing complex

systems such as encountered in larger

substations or telecommunications

grounding systems.

High Sensitivity Ground Resistance Tester

The 0HJJHU DET22 remains the line leader with its remarkable 40  tolerance feature

and .001 resolution readings. In addition, the DET22 has matchless added capabilities

WKDWPDNHLWYLUWXDOO\XQGHIHDWDEOHLQ¿HOGWHVWLQJLQWKHZRUVWHOHFWULFDOHQYLURQPHQWV

7KHIHDWXUHVRIWKH'(7LQFOXGHDQLQWHUIHUHQFH¿OWHURQRIIDQGWHVWFXUUHQW

FRQWUROKLJKORZ%XWDERYHDOOWKHWHVWFXUUHQWIUHTXHQF\LVDGMXVWDEOHLQKDOI+HUW]

increments over the full range from 105 to 160 Hz. If soil transients are affecting the

measurement, a display annunciator alerts the user. The operator need only dial to a

different test frequency, away from the troublesome harmonic, while observing the

annunciator disappear and the reading stabilize.

When testing in extreme electrical environments around utility substations or heavy

industrials, the extra capabilities of the DET22 will quickly prove indispensable.

Part No. Range Resistance Power Source Display Wt.

DET22 0.010 1 - 19.99 k1Rechargeable Battery Digital 11 lbs.

Megger® Ground Testing Equipment

Testing Application Application

Examples Resistivity Testing

Requirements

Instrument

Type

Large, complex grounding

systems extreme ac

interference voltage present

Large substations

switchyard es

Highest accuracy and

precise resolution

required

4-terminal

high

sensitivity

• See page 259 for Ground Test Kits.

Part No. Range Resistance Power Source Display Wt.

250260 0.5 1 - 500 14C Batteries Analog 3 lbs.

Testing Application Application

Examples Resistivity Testing

Requirements

Instrument

Type

Simple ground system Pole grounds

residential wiring systems No High resolution

required 3-terminal

Three Terminal Ground Resistance Tester

The Three-Terminal Ground Resistance Tester is the economical choice for electrical

contractors, plant electricians, telephone and CAT technicians making routine

ground resistance tests on single electrodes and other simple grounding systems. The

instrument is easy to use for quick measurement of resistances from 0.5 to 500 ohms.

Designed for simplicity of use, the instrument is operated by a single three-position

switch to read the measurement, check the probe resistance and turn the instrument

RII0HDVXUHPHQWVDUHGLVSOD\HGGLUHFWO\LQRKPVUDQJHFKDQJLQJPXOWLSOLHUVRU

calibration adustments are not necessary.

Section 4.2

256256

Section 4

Ground Testing Equipment

DET4TR2

Rechargeable battery

DET4TD2

Dry cell battery

$OOPRGHOVKDYHDUXJJHG¿HOGUHDG\FDVHGHVLJQWKDW

assures toughness and facilitates easy use. The large selector

switch and LCD promote ease of operation and viewing, to

UHGXFHHUURUDQGHQKDQFHHI¿FLHQF\LQWKH¿HOG$XWRPDWLF

LQGLFDWRUVZDUQWKHRSHUDWRURILQVXI¿FLHQWSUREHFRQWDFW

The uniquely designed selector permits two-, three-, and

four-terminal tests to be performed by selection alone.

All models are rated IP54 against moisture and dirt

SHQHWUDWLRQPDNLQJWKHPDPDWFKIRU¿HOGZHDWKHUDQG

environmental conditions that would quickly render a lesser

instrument out of service. They come provided with carrying

FDVHOHDGVDQGVWDNHVVRDVWREHIXOO\UHDG\IRU¿HOGXVH

upon purchase. A variety of extra leads are available to meet

XQXVXDO¿HOGFKDOOHQJHV

"Grounds" are considered normally "dead", when in fact

they are often "live", a situation that invites accident and

inury. These new instruments are provided with an additional

100  check to enable the operator to verify safety before

SURFHHGLQJ)RUSURWHFWLRQDJDLQVWDUFÀDVKDUFEODVWWKH

units are rated to IEC1010-1 CAT I 100 .

0HDVXUHPHQWUDQJHLVIURP1 to 20 k1 at 2

accuracy. Noise protection of 40  peak-to-peak is the best on

the market.

Selection Guide DET4TR2 DET4TD2

2-wire Resistance • •

3-wire Resistance • •

4-wire Resistance • •

Resistance Range

& Accuracy

WR

2  3 digits

WR

2  3 digits

Earth oltage Range 0 to 100  0 to 100 

Display Digital Digital

Megger® Ground Testing Equipment

DET4 Contractor Series

Section 4.2

The four-terminal model adds soil resisitivity measurement to ground

resistance and bonding. With this added function, the tester has

full capability for all measurements necessary for location, design,

installation, and maintenance of a grounding system.

Features:

• IP54 rated

• 2, 3 and 4 point testing

• Resistance measurement range to 200,000 

• Selectable 25  or 50  output

• Simple one button operation

• Hardwearing carry case

'HOLYHUHGZLWK)5((FDOLEUDWLRQFHUWL¿FDWH

Kit includes:

• Lead and stake kit

Section 4

Ground Testing Equipment

Included Accessories:

 &DUU\LQJFDVH'(7&'(7&

 &DOLEUDWLRQORRS'(7&'(7&

 %DWWHU\¿WWHG'(7&'(7&

 86%LQWHUIDFHFDEOH'(7&

 'RZQORDG0DQDJHU6RIWZDUH'(7&

Description

7KH0HJJHUPRGHOV'(7&DQG&PHDVXUHHDUWK

JURXQGUHVLVWDQFHDQGFXUUHQWÀRZXVLQJFODPSRQ

technology. The instruments induce a test current

into the system without the need to disturb existing

connections. Either unit is a useful addition to the more

traditional methods of earthground resistance testing

that may require disconnection and the use of stakes

or ground rods. Simply clamp around the conductor or

stakerod and measure the resistance to ground fast

and accurately.

The DET10C and 20C can also be used to measure

earthground resistance in multiple loop installations

without disconnecting the earth or ground. This allows

the user to perform the test quickly and easily in

total safety, with the added convenience of having a

single point of measurement to read the earthground

resistance.

(DFKLQVWUXPHQWDOVRSURYLGHVDWUXH506FXUUHQW

measurement reading to better indicate potential

measurement problems and provide a useful overview

of the dynamics of the general earthground system.

 7KHXQLWVDUHUXJJHGFRPSDFWDQGKDYHFRQ¿JXUDEOH

audible alarms. They also feature auto shutdown

ZKLFKLVDOVRFRQ¿JXUDEOHGDWDVWRUDJHDQGVHOI

calibration on power-up, and are supplied with a

calibration loop  all contained in a rugged carry case.

The DET20C also comes with a USB interface cable and

LVFRPSDWLEOHZLWK0HJJHU'RZQORDG0DQDJHU6RIWZDUH

LQFOXGHGDOORZLQJIXUWKHUDQDO\VLVDQGVWRUDJHRIGDWD

Application

The DET10C and 20C have a variety of applications

including

• Use to measure resistance and continuity of

grounding loops around pads and buildings.

• Use on multi-grounded systems without disconnecting

the ground rodstake under test.

• 8VHWRPHDVXUHOHDNDJHFXUUHQWÀRZLQJWRJURXQGRU

circulating in ground systems.

• Use on cell towers, RF transmitters and

telecommunications sites.

• Use to inspect and verify lightning protection

systems.

• Use on a variety of consumer installations, including

pools, spas, etc.

Features & Bene¿ts

• Easy and fast clamp-on

operation. No need for cables

or auxiliary rodsstakes.

• Large LCD display screen that

can be read in bright sunlight.

• 0HDVXUHVJURXQGUHVLVWDQFH

from 0.0251 to 15501.

• Direct reading of continuity

and ground loop resistance.

• 0HDVXUHVJURXQGOHDNDJHRU

phase current from 0.2mA to

35A.

• Large aw opening to

accommodate a variety of

conductors.

• Indication of high noise

content that may affect

readings.

• Lightweight only 750g

OEV\HWH[FHSWLRQDOO\

UXJJHGIRUUHJXODU¿HOGXVH

• +ROGIXQFWLRQIRUGLI¿FXOWWR

reach installations.

• Auto-off to save on battery power.

• &RQ¿JXUHKLJKDQGORZDODUPVZLWKDXGLEOHLQGLFDWLRQ

IRUIDVW¿HOGFKHFNV

• 2QERDUGVWRUDJHRIWHVWUHVXOWVXSWRUHFRUGV

• Calibration check loop to insure proper operation.

• Rugged, yet lightweight storage case contains

complete testing kit.

• USB interface for download of test data for later

DQDO\VLV'(7&

Part No. Description Approx. Each Wt. (lbs.)

DET10C Clamp-n Ground Resistance Tester 1-12

DET20C Clamp-n Ground Resistance Tester 1-12

Megger® Earth/Ground Resistance &

Leakage Current Clamp Testers

Section 4.3

258258

Section 4

Ground Testing Equipment

 /RRSUHVLVWDQFHQRQLQGXFWLYHH[WHUQDO¿HOG$P

 H[WHUQDOHOHFWULFDO¿HOG9PFRQGXFWRUFHQWHUHGLQMDZV

 5HVLVWDQFHPHDVXUHPHQWIUHTXHQF\.+]

Speci¿cations

General Speci¿cations:

Conductor size 35mm  approx.

Battery type 9 IEC 6 LR61 alkaline

Display type 4 digits 9999 counts LCD

Range selection Automatic within function

verload indication "L" on display

Power consumption 40 mA

Battery life 3000 measurements approx.

Auto power down 5 minutes approx.

Sampling time 0.5 seconds

perating temperature 0 to 50 C

Storage temperature -20 C to 60 C

perating humidity Less than 85 RH

Storage humidity Less than 75 RH

Dimensions 10.8" L x 3.9" W x 1.9" H

276mm L x 100mm W x 47mm H

Data logging capacity DET10C 116 records

Data logging capacity DET20C 8180 records

Electrical Speci¿cations:

 $XWRUDQJH+]WUXH506WRFUHVWIDFWRU

The DET20C being used to test a facility ground.

The DET20C being used to test a pole ground.

Range  Resolution Accuracy 

  

  

  

  

  

  

   20

Alarm Type Range Resolution

High Alarm  

Low Alarm  

Leakage Current

Range  Resolution Accuracy

0.200 - 1.000 mA 0.001 mA  2.0  0.05 mA

1.00 - 10.00 mA 0.01 mA  2.0  0.03 mA

10.0 - 100.0 mA 0.1 mA  2.0  0.3 mA

100 - 1000 mA 1 mA  2.0  3 mA

0.20 - 35 A 0.01 A  2.0  0.03 A

Megger® Earth/Ground Resistance &

Leakage Current Clamp Testers

Section 4.3

Section 4

Ground Testing Equipment

Accessory test kits are designed for doing three point measurements on larger sites.

GTKIT Includes:

  RUORQJWHVWOHDGUHHOV'XUDEOHUHHOZLWKOHDGVPDGHIURP$:*

  WHVWOHDGZLUH

  7HVWVSLNHV6SLNHVDUHORQJDQGPDGHRIVWHHOZLWKDGLSSHG]LQFXOWUDVHDO

¿QLVK

Part No. Description Qty. Approx. Each Wt. (lbs.)

GTKIT300 Test Kit with 300 long test leads & 12 spikes EA 20

GTKIT500 Test Kit with 500 long test leads & 12 spikes EA 25

Part No. Description Qty. Approx. Each Wt. (lbs.)

GRDTESTPIN 24" Ground Test Spike EA 1

Harger Ground Test Kits

Section 4.4

260260

Section 4

Ground Testing Equipment

Notes

Section 5

Ultraweld® Exothermic Connections

Section 5

Exothermic Connections

Index

Description Page

5.1 Connection Types .............................................................................262

5.2 Exothermic Processes .......................................................................272

5.3 old Numbering System ...................................................................275

5.4 Low Smoke-No Flame System ............................................................276

5.5 Connections Cable to Cable .............................................................277

Cable to Ground Rod ...................................................282

Ground Rod to Ground Rod ..........................................286

Cable to Steel Surface  Pipe ........................................287

Cable to Lug or Busbar ................................................297

Cable to Busbar ...........................................................299

Busbar to Busbar .........................................................302

Cable to Rebar ............................................................304

Cable to Rail ...............................................................310

5.6 Uni-Shots .........................................................................................312

5.7 Tinned Copper Lugs Straight, ffset, Bent & Bent  .......................... 314

5.8 Equipment Ground Plates, olds & Assemblies ...................................316

5.9 Aircraft Ground Receptacle ................................................................320

5.10 Flexible Gate umpers ....................................................................... 321

5.11 aterials, Tools & Accessories ...........................................................322

5.12 Technical Information .......................................................................333

262262

Section 5

Ultraweld® Exothermic Connections

Connection Catalog

Type Item Page

Connection Catalog

Type Item Page

Connection Types

AD No

AH No

BA Yes 302

BAU No

BB Yes 302

BBC No

BBDEHS No

BBDVS No

BBE No

BBHTVS No

BBT No

BBTHS No

BBUVS No

BBVTVS No

BC No

BCB No

BCE No

BCF No

BCU No

BCX No

BD Yes 299

BDELVS No

BDERVS No

BDW No

BE Yes 300

BH Yes 300

Section 5.1

Section 5

Ultraweld® Exothermic Connections

Connection Catalog

Type Item Page

Connection Catalog

Type Item Page

Connection Types

BHBBVTD No

BHEBHBT No

BHEBHT No

BHEBVTD No

BHEBVTT No

BHEBVTU No

BHEXC No

BHFA No

BHFBHF No

BHFBHT No

BHFBHX No

BHFBHXC No

BL No

BLDVS No

BLHS No

BLLVS No

BLRVS No

BMB No

BN No

BO No

BP No

BS Yes 277

BT Yes 303

BTE No

BU Yes 301

BUW No

Section 5.1

264264

Section 5

Ultraweld® Exothermic Connections

Connection Catalog

Type Item Page

Connection Catalog

Type Item Page

Connection Types

BV No

BVFBVF No

BVFBVFT No

BVFBVT No

CAHD No

CACIHD No

CAHT No

CACIHT No

CAVA No

CACIVA No

CAVU No

CACIVU No

CH No

CIHD No

CIHU No

CIVA No

CIVD No

CIVDO No

CIVH No

CIVL No

CIVR No

CIVT No

CIVU No

CS No

CT No

DPRDT No

Section 5.1

Section 5

Ultraweld® Exothermic Connections

Connection Catalog

Type Item Page

Connection Catalog

Type Item Page

Connection Types

DPRDVT No

DPRT No

DX No

DX1C No

EGPBS No

EGPCB Yes 317

EGPCT Yes 317

EGPCVD No

EGPCVU No

EGPGRT No

EGPHB No

EGPID Yes 317

EGPIO Yes 317

EGPSG No

EGPVBS No

FGRBS Yes 320

FGRGD Yes 320

FGRGO Yes 320

FGRIGD Yes 320

FGRIGO Yes 320

G11 Yes 312

G21 Yes 312

G31 Yes 312

G41 Yes 312

GASO No

GB No

Section 5.1

266266

Section 5

Ultraweld® Exothermic Connections

Connection Catalog

Type Item Page

Connection Catalog

Type Item Page

Connection Types

GCB No

GCBA No

GCD No

GCH No

GCT No

GCU No

GCV No

GD Yes 282

GE No

GF Yes 283

GG Yes 286

GGH No

GH No

GHLE No

GHSD No

GHSO No

GHSRT No

GHVSX No

GLA No

GLV No

GO Yes 284

GOC No

GOT No

GOXO No

GOXX No

GP No

Section 5.1

Section 5

Ultraweld® Exothermic Connections

Connection Catalog

Type Item Page

Connection Catalog

Type Item Page

Connection Types

GPHSD No

GPT No

GRH90B No

GRHT No

GROT No

GRS No

GRST No

GRT No

GRXO No

GS Yes 285

GSC No

GSSD No

GT Yes 286

GTC No

GU No

GUBV No

GUC No

GV No

GVSAS No

GVSD No

GVSO No

GVSP No

GVSS No

HB Yes 287

HBCP No

HBUVS No

Section 5.1

268268

Section 5

Ultraweld® Exothermic Connections

Connection Catalog

Type Item Page

Connection Catalog

Type Item Page

Connection Types

HBVS No

HCHP No

HCLVS45 No

HCTVS45 No

HD Yes 287

HPHCX No

HRCT No

HRDHT No

HRH90B No

HRHCX No

HRPHT No

HRT No

HRV30TL No

HRV30TR No

HRV90B No

HSVB No

HSVC No

HT Yes 289

HTCP No

HU Yes 289

HVBB No

HVBM No

HVBT No

LBJ Yes 298

LE Yes 297

LU No

Section 5.1

Section 5

Ultraweld® Exothermic Connections

Connection Catalog

Type Item Page

Connection Catalog

Type Item Page

Connection Types

LV No

PB Yes 277

PD No

PHD No

PRLE No

PRPT No

PS Yes 278

PT Yes 278

PU No

PV No

PVD No

PVDD No

PVDU No

RATD No

RATU No

RB Yes 305

RCB No

RCD No

RCU No

RE Yes 306

RHCVT No

RMFPL No

RMFPLB No

RMFPR No

RMFPRB No

RMFT No

Section 5.1

270270

Section 5

Ultraweld® Exothermic Connections

Connection Catalog

Type Item Page

Connection Catalog

Type Item Page

Connection Types

RMFTB No

RMVH Yes 310

RMVL Yes 311

RMVR Yes 311

RMVLB No

RMVRB No

RO Yes 307

ROC No

RP Yes 308

RS Yes 309

RT Yes 279

RUC No

RVT No

SRG No

VA Yes 290

VACP No

VBS No

VCDVS45 No

VCTVS45 No

VD Yes 290

VDO No

VH Yes 293

VHO No

VL Yes 293

VLO No

VR Yes 293

Section 5.1

Section 5

Ultraweld® Exothermic Connections

Connection Catalog

Type Item Page

Connection Types

VR45DT No

VRCD No

VRCT No

VRCU No

VRH90B No

VRV45T No

VRVCAD No

VRVCAU No

VSAU No

VSHB No

VSHBS No

VT Yes 295

VTO No

VU Yes 295

VUO No

XO Yes 280

XX Yes 281

Section 5.1

272272

Section 5

Ultraweld® Exothermic Connections

Exothermic Process

Section 5.2

Exothermic Process

The Exothermic Process is an effective and safe method of welding copper to copper or

copper to steel for the purpose of producing permanent electrical connections. Exothermically

welded connections are produced from the energy and molten copper metal liberated from an

exothermic reaction between powdered copper oxide and aluminum. The exothermic reaction

takes place at a theoretical temperature of 4600F and as a result, molten copper alloy is

FUHDWHGDQGXVHGWRPHOWWKHFRQGXFWRUVDQGFDVWWKH¿QLVKHGFRQQHFWLRQ7KHH[RWKHUPLF

reaction takes place in a semi-permanent graphite mold that will last 50 or more welds if

properly cared for. The process is simple and easy to implement providing an on-site means to

make welded electrical connections without requiring external power, equipment or the special

WUDLQLQJXVXDOO\UHTXLUHGIRUEUD]LQJDQGZHOGLQJ7KHSURFHVVZLOOSURYLGHD¿QLVKHGFRQQHFWLRQ

WKDWZLOOQHYHUFRUURGHORRVHQRULQFUHDVHLQUHVLVWDQFH7KH¿QLVKHGFRQQHFWLRQDOVRSURYLGHV

an ampacity that exceeds that of the conductors being oined.

UltraShot'URS,Q NUWTube®3RXU6KRRW

Section 5

Ultraweld® Exothermic Connections

Note When exothermic welding, always wear proper clothing, safety glasses and gloves.

Harger offers Ultraweld training. Please contact the factory for more information.

NUWTube Pour & Shoot Process

Exothermic Process

Section 5.2

Step 1:

• Torch dry the mold before

 PDNLQJWKH¿UVWFRQQHFWLRQ

Step 2:

• Clean and dry conductors

• Insert conductor into mold

• Close handle clamp and lock

mold

Step 4:

• Remove Clear plastic cap from

NUWTube

• Pour weld metal into mold

Step 6:

• Ignite material located on top

 RIWKHOLGXVLQJDÀLQWLJQLWHU

 )/7,*

Step 7:

• After the connection is

complete, open the mold and

remove the connection

• Remove slag and clean

mold before making the next

connection

Complete NUWTUBE connection

Step 5:

• Remove range cap from

NUWTube

• Pour 23 of the starting

material on top of weld metal

• Close lid

• Sprinkle remaining starting

powder in the lids ignition

pocket

Step 3:

• Insert disk into mold

274274

Section 5

Ultraweld® Exothermic Connections

UltraShot® Exothermic Process

Note When exothermic welding, always wear proper clothing, safety glasses and gloves.

Harger offers UltraShot training. Please contact the factory for more information.

UltraShot Drop-In Process

Step 1

• Clean and dry conductors

and mold

• Insert conductors into mold

Step 2

• Close handle clamp and

lock mold

• Insert UltraShot drop-in

into mold

Step 3

• Attach cord to UltraShot

igniter

Step 4

• Push and hold both igniter

buttons at the same time

Step 5

• Reaction is made

• pen mold and remove

connection

• Remove slag before next

connection

A completed UltraShot connection

Section 5.2

Section 5

Ultraweld® Exothermic Connections

Mold Numbering System

The Part Number gives, in code, the complete information of the mold.

7\SHRIFRQQHFWLRQFRQGXFWRUVL]HVDQGPROGSULFHNH\

• Some connection types have more than 2 characters.

RT 4/0 2/0 B

Type

40

Stranded

Run

20

Stranded

Tap

Type

34"

Ground

Rod

10

Stranded

Tap

Type 30

Cable

Type

ertical

Pipe

Price

Key

Price

Key

Price

Key

Price

Key

2 Solid

Conductor

GO 34 1/0 B BS 2S B VA 3/0 V 3 B

SRG 2016 K

Type

2" x

0.016"

Copper

Strip Run

& Tap

Price

Key

FGRGO 34 4/0 F

Type

34"

Ground

Rod

40

Concentric

Tap

Price

Key

Mold Numbering System

Section 5.3

0ROG3ULFH

Key

Code for

Secondary

Conductor

Connection

Type

Code for

Primary

Conductor

XX-XX XX X

276276

Section 5

Ultraweld® Exothermic Connections

Low Smoke-No Flame System

Harger Lightning & Grounding offers the industrys best Low Smoke-No Flame System

IRULQGRRUDSSOLFDWLRQVFRQ¿QHGVSDFHVKLJKULVN¿UHHQYLURQPHQWVDQGDGGHGVDIHW\IRU

operators. The process uses Hargers standard Ultraweld molds, standard UltraShot weld metal

DQGVWDQGDUG86&21752//(5LJQLWLRQV\VWHPZLWKDFRQVXPDEOH¿OWHUWRSURGXFHD¿QLVKHG

FRQQHFWLRQZLWKPLQLPDOVPRNHHPLVVLRQDQG]HURÀDPH

 7KH¿OWHUVKRXOGEHFKDQJHGHYHU\FRQQHFWLRQWRHQVXUHWKHEHVWSHUIRUPDQFH

• Ignition is accomplished with the use of a USCNTRLLER.

Section 5.4

Part No. Qty. Approx. Each Wt. (lbs.)

USCNTRLLER EA 11

Part No. Filter Housing Approx. Pack

Wt. (lbs.)

USSFLR1.8 SAFHB25115 12

USSFLR2 SAFHB150300 12

USSFLR3 SAFHC400 12

Low Smoke-No Flame Filters

• Sold as 10 pack.

Part No. Weld Metal Size Approx. Each

Wt. (lbs.)

USSKIT1 25 thru 115 6

USSKIT2 150 thru 300 6

USSKIT3 400 6

Low Smoke-No Flame Kits

Part No. Weld Metal

Size

Approx. Each

Wt. (lbs.)

SAFHB25115 25 thru 115 12

SAFHB150300 150 thru 300 12

SAFHC400 400 34

Replacement Filter Housing

Part No. Qty. Approx. Each Wt. (lbs.)

USSADPTR EA 4

Low Smoke-No Flame Adapter Clamp

Kit Includes:

1 Low Smoke-No Flame Adapter Clamp USSADPTR

1 Replacement Filter Housing

10 Low Smoke-No Flame Filters

NEW

USCNTRLLER

Low Smoke-No

Flame old

Section 5

Ultraweld® Exothermic Connections

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLG

FRQGXFWRUDGGVXI¿[6DIWHUFRQGXFWRUQXPEHU

i.e. 4S  4 AWG solid conductor.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

0ROGVZLWK3ULFH.H\L" SLD WITH HANDLES.

,I+DQGOHVQRWUHTXLUHGDGGVXI¿[;DIWHUWKH

0ROG3DUW1R

• Handles for "L" Price Key molds D NT INCLUDE

Flint Igniters.

)RUPROG:HDU3ODWHVDGGVXI¿[:3WRWKHHQGRI

WKH0ROG3DUW1R6HHSDJHIRUGHWDLOV

Required Tools & Accessories:

 0++DQGOHIRUB3ULFH.H\0ROGV

 0++DQGOHIRUC3ULFH.H\0ROGV

FLTIG - Flint Igniter when Price Key is "L"

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

3DUDOOHO7DSRI

+RUL]RQWDO&DEOHV

BS / PB Cable to Cable

Cable Size Mold

Part No.

Weld Metal

Run Tap UltraShot NUWTUBE

66PB-66BUS25 NUWTUBE25

4

8 Sol

6 Sol

6

4

PB-48SB

PB-46SB

PB-46B

PB-44B

US32

NUWTUBE32

2 Sol 2 Sol PB-2S2SBUS65 NUWTUBE65

2

8 Sol

6 Sol

6

4

2

PB-28SB

PB-26SB

PB-26B

PB-24B

PB-22B

US32

US45

US65

NUWTUBE32

NUWTUBE45

NUWTUBE65

10

8 Sol

6 Sol

6

4

2 Sol

2

10

PB-108SB

PB-106SB

PB-106B

PB-104B

PB-102SB

PB-1

02B

PB-1010B

US45

US65

US90

NUWTUBE45

NUWTUBE65

NUWTUBE90

20

8 Sol

6 Sol

6

4

2 Sol

2

10

20

PB-208SB

PB-206SB

PB-206B

PB-204B

PB-202SB

PB-202B

PB-2010B

PB-2020B

US65

US90

US115

NUWTUBE65

NUWTUBE90

NUWTUBE115

40

8 Sol

6 Sol

6

4

2 Sol

2

10

20

40

PB-408SB

PB-406SB

PB-406B

PB-404B

PB-402SB

PB-402B

PB-4

010B

PB-4020B

PB-4040B

US90

US115

US150

NUWTUBE90

NUWTUBE115

NUWTUBE150

PB Connection Type

%XWW(QG6SOLFHRI

+RUL]RQWDO&DEOHV

Listed 467

Section 5.5

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

6 Sol

4

2 Sol

2

10

20

30

40

0&0

0&0

0&0

0&0

0&0

0&0

BS-6SL

BS-4L

BS-2SL

BS-2L

BS-10B

BS-20B

BS-30B

BS-40B

%6&0B

%6&0B

%6&0B

%6&0B

%6&0C

%600C

US25

US32

US45

US65

US90

US115

US150

US200

US300

US400

NUWTUBE25

NUWTUBE32

NUWTUBE45

NUWTUBE65

NUWTUBE90

NUWTUBE115

NUWTUBE150

NUWTUBE200

2-NUWTUBE150

2-NUWTUBE200

BS Connection Type

278278

Section 5

Ultraweld® Exothermic Connections

Cable to Cable PS / PT

Mold Information:

• PS molds listed are for solid or concentric stranded

copper conductors.

• PT molds listed are for stranded cable. For solid

 FRQGXFWRUDGGVXI¿[6DIWHUFRQGXFWRUQXPEHU

i.e. 4S  4 AWG solid conductor.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

0ROGVZLWK3ULFH.H\L" & "M" SLD WITH HANDLES.

,I+DQGOHVQRWUHTXLUHGDGGVXI¿[;DIWHUWKH0ROG

Part No.

• Handles for "L" & "M" Price Key molds D NT INCLUDE

Flint Igniters.

)RUPROG:HDU3ODWHVDGGVXI¿[:3WRWKHHQGRIWKH

0ROG3DUW1R6HHSDJHIRUGHWDLOV

Required Tools & Accessories:

 0++DQGOHIRUB3ULFH.H\0ROGV

FLTIG - Flint Igniter when Price Key is "L" & "M"

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

3DUDOOHO7KUX6SOLFHRI

+RUL]RQWDO&DEOHV

3DUDOOHO7KUX6SOLFHRI

Horizontal Cables, Tap

&RQGXFWRU2YHU5XQ

Cable Size Mold

Part No.

Weld Metal

Run Tap UltraShot Ultraweld

2 Sol 2 Sol PT-2S2SBUS65 NUWTUBE65

2

8 Sol

8

6 Sol

6

4

2 Sol

2

PT-28SB

PT-28B

PT-26SB

PT-26B

PT-24B

PT-22SB

PT-22B

US45

US65

NUWTUBE45

NUWTUBE65

10

8 Sol

8

6 Sol

6

4

2 Sol

2

10

PT-108SB

PT-108B

PT-106SB

PT-106B

PT-104B

PT-102SB

PT-102B

PT-1010B

US65

US90

NUWTUBE65

NUWTUBE90

20



8 Sol

8

6 Sol

6

4

2 Sol

2

10

20

PT-208SB

PT-208B

PT-206SB

PT-206B

PT-204B

PT-202SB

PT-202B

PT-2010B

PT-2020B

US65

US90

US115

NUWTUBE65

NUWTUBE90

NUWTUBE115

30

8 Sol

8

6 Sol

6

4

2 Sol

2

10

20

30

PT-308SB

PT-308B

PT-306SB

PT-306B

PT-304B

PT-302SB

PT-302B

PT-3010B

PT-302

PT-3030B

US90

US115

US150

NUWTUBE90

NUWTUBE115

NUWTUBE150

40

8 Sol

8

6 Sol

6

4

2 Sol

2

10

20

30

40

PT-408SB

PT-408B

PT-406SB

PT-406B

PT-404B

PT-402SB

PT-402B

PT-4010B

PT-4020B

PT-4030B

PT-4040B

US90

US150

US200

NUWTUBE90

NUWTUBE150

NUWTUBE200

Cable Size Mold

Part No.

Weld Metal

Run Tap UltraShot NUWTUBE

8 Sol

8

6 Sol

6

4 Sol

4

2 Sol

8 Sol

8

6 Sol

6

4 Sol

4

2 Sol

PS-8S8SL

PS-88L

PS-6S6SL

PS-66L

PS-4S4SM

PS-44M

PS-2S2SM

US25

US32

US45

NUWTUBE25

NUWTUBE32

NUWTUBE45

PT Connection Type continued

PS Connection Type

PT Connection Type

Listed 467

Section 5.5

Cable Size Mold

Part No.

Weld Metal

Run Tap UltraShot NUWTUBE

66PT-66BUS25 NUWTUBE25

4

8 Sol

8

6 Sol

6

4

PT-48SB

PT-48B

PT-46SB

PT-46B

PT-44B

US32

NUWTUBE32

Section 5

Ultraweld® Exothermic Connections

RT Cable to Cable

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLG

 FRQGXFWRUDGGVXI¿[6DIWHUFRQGXFWRUQXPEHU

i.e. 4S  4 AWG solid conductor.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

)RUPROG:HDU3ODWHVDGGVXI¿[:3WRWKHHQG

RIWKH0ROG3DUW1R6HHSDJHIRUGHWDLOV

Required Tools & Accessories:

 0++DQGOHIRUB3ULFH.H\0ROGV

 0++DQGOHIRUC3ULFH.H\0ROGV

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

7HHRI+RUL]RQWDO

5XQ7DS&DEOHV

Cable Size Mold

Part No.

Weld Metal

Run Tap UltraShot NUWTUBE

66RT-66BUS32 NUWTUBE32

44RT-44BUS32 NUWTUBE32

2 Sol 2 Sol RT-2S2SBUS45 NUWTUBE45

2

6

4

2 Sol

2

RT-26B

RT-24B

RT-22SB

RT-22B

US45

NUWTUBE45

10

6

4

2 Sol

2

10

RT-106B

RT-104B

RT-102SB

RT-102B

RT-1010B

US45

US90

NUWTUBE45

NUWTUBE90

20

6

4

2 Sol

2

10

20

RT-206B

RT-204B

RT-202SB

RT-2

02B

RT-2010B

RT-2020B

US45

US90

NUWTUBE45

NUWTUBE90

30

6

4

2 Sol

2

10

20

30

RT-306B

RT-304B

RT-302SB

RT-302B

RT-3010B

RT-3020B

RT-3030B

US45

US90

US115

NUWTUBE45

NUWTUBE90

NUWTUBE115

40

6

4

2 Sol

2

10

20

30

40

RT-406B

RT-404B

RT-402SB

RT-402B

RT-4010B

RT-4020B

RT-4030B

RT-4040B

US90

US115

US150

NUWTUBE90

NUWTUBE115

NUWTUBE150

250

0&0

2

10

20

30

40

0&0

57&0B

57&0B

57&0B

57&0B

57&0B

57&0&0B

US90

US150

NUWTUBE90

NUWTUBE150

Cable Size Mold

Part No.

Weld Metal

Run Tap UltraShot NUWTUBE

300

0&0

2

10

20

30

40

0&0

0&0

57&0B

57&0B

57&0B

57&0B

57&0B

57&0&0B

57&0&0B

US90

US150

US200

NUWTUBE90

NUWTUBE150

NUWTUBE200

350

0&0

2

10

20

30

40

0&0

0&0

0&0

57&0B

57&0B

57&0B

57&0B

57&0B

57&0&0B

57&0&0B

57&0&0B

US90

US150

US200

NUWTUBE90

NUWTUBE150

NUWTUBE200

500

0&0

2

10

20

40

0&0

0&0

0&0

0&0

57&0B

57&0B

57&0B

57&0B

57&0&0B

57&0&0B

57&0&0B

57&0&0B

US90

US150

US200

US300

NUWTUBE90

NUWTUBE150

NUWTUBE200

2-NUWTUBE150

750

0&0

10

20

40

0&0

0&0

0&0

0&0

0&0

57&0B

57&0B

57&0B

57&0&0B

57&0&0B

57&0&0B

57&0&0C

57&0&0C

US150

US200

US250

US400

US500

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE200

2-NUWTUBE250

1000

0&0

10

20

40

0&0

0&0

0&0

0&0

0&0

0&0

5700B

5700B

5700B

5700&0B

5700&0B

5700&0B

5700&0C

5700&0C

570000C

US150

US200

US250

US400

US500

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE200

2-NUWTUBE250

RT Connection Type RT Connection Type continued

Listed 467

Section 5.5

280280

Section 5

Ultraweld® Exothermic Connections

Cable to Cable XO

&URVVRI+RUL]RQWDO&DEOHV

/DSSHG1RW&XW

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLG

 FRQGXFWRUDGGVXI¿[6DIWHUFRQGXFWRUQXPEHU

i.e. 4S  4 AWG solid conductor.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

)RUPROG:HDU3ODWHVDGGVXI¿[:3WRWKHHQG

 RIWKH0ROG3DUW1R6HHSDJHIRUGHWDLOV

Required Tools & Accessories:

 0++DQGOHIRUB" & "Q3ULFH.H\0ROGV

 0++DQGOHIRUZ3ULFH.H\0ROGV

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK Cost Effective

2-Piece Design

Cable Size Mold

Part No.

Weld Metal

Run Tap UltraShot NUWTUBE

66-66BUS45 NUWTUBE45

44-44BUS65 NUWTUBE65

2 Sol 2 Sol -2S2SBUS90 NUWTUBE90

2 4

2

-24B

-22B

US65

US90

NUWTUBE65

NUWTUBE90

10

4

2

10

-104Q

-102Q

-1010Q

US115

US150

NUWTUBE115

NUWTUBE150

20

2

10

20

-202Q

-2010Q

-2020Q

US150

US200

NUWTUBE150

NUWTUBE200

30

2

10

20

30

-302Q

-3010Q

-3020Q

-3030Q

US150

US200

US250

NUWTUBE150

NUWTUBE200

NUWTUBE250

40

2

10

20

30

40

-402Q

-4010Q

-4020Q

-4030Q

-4040Q

US150

US200

US250

NUWTUBE150

NUWTUBE200

NUWTUBE250

Cable Size Mold

Part No.

Weld Metal

Run Tap UltraShot NUWTUBE

250

0&0

2

10

20

30

40

0&0

;2&0Q

;2&0Q

;2&0Q

;2&0Q

;2&0Q

;2&0&0Q

US150

US250

US300

NUWTUBE150

NUWTUBE250

2-NUWTUBE150

300

0&0

2

10

20

30

40

0&0

0&0

;2&0Q

;2&0Q

;2&0Q

;2&0Q

;2&0Q

;2&0&0Z

;2&0&0Z

US150

US250

US300

US400

NUWTUBE150

NUWTUBE250

2-NUWTUBE150

2-NUWTUBE200

350

0&0

2

10

20

30

40

0&0

0&0

0&0

;2&0Q

;2&0Q

;2&0Q

;2&0Z

;2&0Z

;2&0&0Z

;2&0&0Z

;2&0&0Z

US200

US250

US300

US400

US500

NUWTUBE200

NUWTUBE250

2-NUWTUBE150

2-NUWTUBE200

2-NUWTUBE250

500

0&0

2

10

20

30

40

0&0

0&0

0&0

0&0

;2&0Q

;2&0Q

;2&0Z

;2&0Z

;2&0Z

;2&0&0Z

;2&0&0Z

;2&0&0Z

;2&0&0Z

US250

US300

US400

US500

US750

NUWTUBE250

2-NUWTUBE150

2-NUWTUBE200

2-NUWTUBE250

3-NUWTUBE250

XO Connection Type XO Connection Type continued

Listed 467

Section 5.5

Section 5

Ultraweld® Exothermic Connections

XX Cable to Cable

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLG

 FRQGXFWRUDGGVXI¿[6DIWHUFRQGXFWRUQXPEHU

i.e. 4S  4 AWG solid conductor.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

Required Tools & Accessories:

 0++DQGOHIRUB3ULFH.H\0ROGV

 0++DQGOHIRUC3ULFH.H\0ROGV

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

&URVVRI+RUL]RQWDO&DEOHV

Tap Cable Cut, Cables in

6DPH3ODQH

Cable Size Mold

Part No.

Weld Metal

Run Tap UltraShot NUWTUBE

66-66BUS32 NUWTUBE32

44-44BUS45 NUWTUBE45

2 Sol 2 Sol -2S2SBUS65 NUWTUBE65

2 4

2

-24B

-22B

US65

NUWTUBE65

10

4

2

10

-104B

-102B

-1010B

US90

NUWTUBE90

20

2

10

20

-202B

-2010B

-2020B

US115

NUWTUBE115

30

2

10

20

30

-302B

-3010B

-3020B

-3030B

US115

US150

NUWTUBE115

NUWTUBE150

40

2

10

20

30

40

-402B

-4010B

-4020B

-4030B

-4040B

US115

US150

US200

NUWTUBE115

NUWTUBE150

NUWTUBE200

250

0&0

2

10

20

30

40

0&0

;;&0B

;;&0B

;;&0B

;;&0B

;;&0B

;;&0&0B

US115

US150

US200

NUWTUBE115

NUWTUBE150

NUWTUBE200

Cable Size Mold

Part No.

Weld Metal

Run Tap UltraShot NUWTUBE

300

0&0

2

10

20

30

40

0&0

0&0

;;&0B

;;&0B

;;&0B

;;&0B

;;&0B

;;&0&0B

;;&0&0B

US115

US150

US200

US250

NUWTUBE115

NUWTUBE150

NUWTUBE200

NUWTUBE250

350

0&0

2

10

20

30

40

0&0

0&0

0&0

;;&0B

;;&0B

;;&0B

;;&0B

;;&0B

;;&0&0B

;;&0&0B

;;&0&0B

US150

US200

US250

NUWTUBE150

NUWTUBE200

NUWTUBE250

500

0&0

2

10

20

30

40

0&0

0&0

0&0

0&0

;;&0B

;;&0B

;;&0B

;;&0C

;;&0C

;;&0&0C

;;&0&0C

;;&0&0C

;;&0&0C

US200

US250

US300

US400

US500

NUWTUBE200

NUWTUBE250

2-NUWTUBE150

2-NUWTUBE200

2-NUWTUBE250

XX Connection Type XX Connection Type continued

Listed 467

Section 5.5

282282

Section 5

Ultraweld® Exothermic Connections

Cable to Ground Rod GD

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLGFRQGXFWRUDGGVXI¿[6DIWHU

conductor number. i.e. 4S  4 AWG solid conductor.

0ROGVOLVWHGDUHIRUWDSHUHGJURXQGURGV)RUWKUHDGHGVHFWLRQDOURGVDGGVXI¿[

"S" after the ground rod number. i.e. 58S  58" sectional ground rod.

0ROGVZLWK3ULFH.H\L" SLD WITH HANDLES.

,I+DQGOHVQRWUHTXLUHGDGGVXI¿[;DIWHUWKH0ROG3DUW1R

• Handles for "L3ULFH.H\0ROGV'2127,1&/8'()OLQW,JQLWHUV

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

)RUPROG:HDU3ODWHVDGGVXI¿[:3WRWKHHQGRIWKH0ROG3DUW1R

See page 324 for details.

Required Tools & Accessories:

 0++DQGOHIRUB3ULFH.H\0ROGV

 0++DQGOHIRUC3ULFH.H\0ROGV

FLTIG - Flint Igniter when Price Key is "L"

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

6LQJOH&DEOH'HDG(QGHGWR

7RSRI*URXQG5RG

Ground

Rod

Size

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

12"

6

4

2 Sol

2

10

20

30

40

0&0

0&0

GD-126L

GD-124L

GD-122SB

GD-122B

GD-1210B

GD-1220B

GD-1230B

GD-1240B

*'&0B

*'&0B

US25

US65

US90

NUWTUBE25

NUWTUBE65

NUWTUBE90

58"

6

4

2 Sol

2

10

20

30

40

0&0

0&0

0&0

0&0

GD-586L

GD-584L

GD-582SB

GD-582B

GD-5810B

GD-5820B

GD-5830B

GD-5840B

*'&0B

*'&0B

*'&0B

*'&0B

US32

US65

US90

US115

US150

NUWTUBE32

NUWTUBE65

NUWTUBE90

NUWTUBE115

NUWTUBE150

Ground

Rod

Size

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

34"

6

4

2 Sol

2

10

20

30

40

0&0

0&0

0&0

0&0

0&0

GD-346L

GD-344L

GD-342SB

GD-342B

GD-3410B

GD-3420B

GD-3430B

GD-3440B

*'&0B

*'&0B

*'&0B

*'&0B

*'&0B

US32

US45

US90

US115

US150

US250

NUWTUBE32

NUWTUBE45

NUWTUBE90

NUWTUBE115

NUWTUBE150

NUWTUBE250

10

20

30

40

0&0

0&0

0&0

0&0

0&0

0&0

GD-1010B

GD-1020B

GD-1030B

GD-1040B

*'&0B

*'&0B

*'&0B

*'&0B

*'&0B

*'00C

US150

US200

US250

US300

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE150

GD Connection Type GD Connection Type continued

Listed 467

NOTES:

 0ROGVOLVWHGDUHIRUFRSSHUFODGVWHHOJURXQGURGV

• For welding to full size copper-clad steel, stainless steel, galvanized steel or solid copper

ground rods, add letter "F" to ground rod size. For sectional ground rods, add letter "S"

to ground rod size. See chart on page 335 for details.

Section 5.5

Section 5

Ultraweld® Exothermic Connections

GF Cable to Ground Rod

3DUDOOHO7KUX+RUL]RQWDO&DEOHV

7DS2YHU5XQWR7RSRI

*URXQG5RG

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLG

 FRQGXFWRUDGGVXI¿[6DIWHUFRQGXFWRUQXPEHU

i.e. 4S  4 AWG solid conductor.

0ROGVOLVWHGDUHIRUWDSHUHGJURXQGURGV)RU

WKUHDGHGVHFWLRQDOURGVDGGVXI¿[6DIWHUWKH

ground rod number. i.e. 58S  58" sectional

ground rod.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

Required Tools & Accessories:

 0++DQGOHIRUK3ULFH.H\0ROGV

 0++DQGOHIRUD3ULFH.H\0ROGV

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

Ground

Rod

Size

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

12"

6

4

2 Sol

2

10

20

30

40

GF-126K

GF-124K

GF-122SK

GF-122K

GF-1210K

GF-1220K

GF-1230K

GF-1240K

US90

US115

US150

US200

US250

NUWTUBE90

NUWTUBE115

NUWTUBE150

NUWTUBE200

NUWTUBE250

58"

6

4

2 Sol

2

10

20

30

40

0&0

0&0

0&0

GF-586K

GF-584K

GF-582SK

GF-582K

GF-5810K

GF-5820K

GF-5830D

GF-5840D

*)&0D

*)&0D

*)&0D

US90

US115

US150

US200

US250

US300

US400

US500

NUWTUBE90

NUWTUBE115

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE150

2-NUWTUBE200

2-NUWTUBE250

Ground

Rod

Size

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

34"

6

4

2 Sol

2

10

20

30

40

0&0

0&0

0&0

GF-346K

GF-344K

GF-342SK

GF-342K

GF-3410K

GF-3420K

GF-3430D

GF-3440D

*)&0D

*)&0D

*)&0D

US90

US115

US150

US200

US250

US300

US400

US500

NUWTUBE90

NUWTUBE115

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE150

2-NUWTUBE200

2-NUWTUBE250

4

2

10

20

30

40

0&0

GF-104K

GF-102K

GF-1010K

GF-1020D

GF-1030D

GF-1040D

*)&0D

US150

US200

US250

US300

US400

US500

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE150

2-NUWTUBE200

2-NUWTUBE250

GF Connection Type GF Connection Type continued

NOTES:

 0ROGVOLVWHGDUHIRUFRSSHUFODGVWHHOJURXQGURGV

• For welding to full size copper-clad steel, stainless steel, galvanized steel or solid copper

ground rods, add letter "F" to ground rod size. For sectional ground rods, add letter "S"

to ground rod size. See chart on page 335 for details.

Section 5.5

284284

Section 5

Ultraweld® Exothermic Connections

Cable to Ground Rod GO

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLGFRQGXFWRUDGGVXI¿[6DIWHU

conductor number. i.e. 4S  4 AWG solid conductor.

0ROGVOLVWHGDUHIRUWDSHUHGJURXQGURGV)RUWKUHDGHGVHFWLRQDOURGV

DGGVXI¿[6DIWHUWKHJURXQGURGQXPEHULH6 VHFWLRQDO

ground rod.

0ROGVZLWK3ULFH.H\L" and "M" SLD WITH HANDLES.

• Handles for "L" and "M3ULFH.H\0ROGV'2127,1&/8'()OLQW,JQLWHUV

,I+DQGOHVQRWUHTXLUHGDGGVXI¿[;DIWHUWKH0ROG3DUW1R

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

)RUPROG:HDU3ODWHVDGGVXI¿[:3WRWKHHQGRIWKH0ROG3DUW1R

See page 324 for details.

Required Tools & Accessories:

 0++DQGOHIRUB3ULFH.H\0ROGV

 0++DQGOHIRUC3ULFH.H\0ROGV

FLTIG - Flint Igniter when Price Key is "L" or "M"

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

+RUL]RQWDO7KUX&DEOHWR

7RSRI*URXQG5RG

Ground

Rod

Size

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

12"

6

4

2 Sol

2

10

20

30

40

0&0

0&0

G-126L

G-124L

G-122SB

G-122B

G-1210B

G-1220B

G-1230B

G-1240B

*2&0B

*2&0B

US32

US90

US115

US150

US200

NUWTUBE32

NUWTUBE90

NUWTUBE115

NUWTUBE150

NUWTUBE200

58"

6

4

2 Sol

2

10

20

30

40

0&0

0&0

0&0

0&0

G-586L

G-584L

G-582SB

G-582B

G-5810B

G-5820B

G-5830B

G-5840B

*2&0B

*2&0B

*2&0B

*2&0B

US32

US90

US115

US150

US200

US250

NUWTUBE32

NUWTUBE90

NUWTUBE115

NUWTUBE150

NUWTUBE200

NUWTUBE250

Ground

Rod

Size

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

34"

6

4

2 Sol

2

10

20

30

40

0&0

0&0

0&0

0&0

0&0

G-346L

G-344M

G-342SB

G-342B

G-3410B

G-3420B

G-3430B

G-3440B

*2&0B

*2&0B

*2&0B

*2&0B

*2&0C

US45

US65

US90

US115

US150

US200

US250

US400

NUWTUBE45

NUWTUBE65

NUWTUBE90

NUWTUBE115

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE200

10

20

30

40

0&0

0&0

0&0

0&0

0&0

0&0

G-1010B

G-1020B

G-1030B

G

-1040B

*2&0B

*2&0B

*2&0B

*2&0B

*2&0C

*200C

US150

US200

US250

US400

US500

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE200

2-NUWTUBE250

GO Connection Type GO Connection Type continued

Listed 467

NOTES:

 0ROGVOLVWHGDUHIRUFRSSHUFODGVWHHOJURXQGURGV

• For welding to full size copper-clad steel, stainless steel, galvanized steel or solid copper

ground rods, add letter "F" to ground rod size. For sectional ground rods, add letter "S"

to ground rod size. See chart on page 335 for details.

Section 5.5

Section 5

Ultraweld® Exothermic Connections

GS Cable to Ground Rod

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLG

 FRQGXFWRUDGGVXI¿[6DIWHUFRQGXFWRUQXPEHU

i.e. 4S  4 AWG solid conductor.

,I)UDPHQRWUHTXLUHGDGGVXI¿[;DIWHUWKH

0ROG3DUW1R

• Handles for "R3ULFH.H\0ROGV'2127

INCLUDE Flint Igniters.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

)RUPROG:HDU3ODWHVDGGVXI¿[:3WRWKHHQG

RIWKH0ROG3DUW1R6HHSDJHIRUGHWDLOV

Required Tools & Accessories:

 0++DQGOHIRUP3ULFH.H\0ROGV

 0++DQGOHIRUY3ULFH.H\0ROGV

 0++DQGOHIRUR3ULFH.H\0ROGV

FLTIG - Flint Igniter when Price Key is "R"

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

+RUL]RQWDO7KUX&DEOHWR

6LGHRI*URXQG5RG

Cost Effective

2-Piece Design

Ground

Rod

Size

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

12"

6

4

2 Sol

2

10

20

30

40

0&0

GS-126R

GS-124R

GS-122SR

GS-122R

GS-1210P

GS-1220P

GS-1230P

GS-1240P

*6&0P

US65

US115

US150

NUWTUBE65

NUWTUBE115

NUWTUBE150

58"

6

4

2 Sol

2

10

20

30

40

0&0

0&0

GS-586R

GS-584R

GS-582SR

GS-582R

GS-5810P

GS-5820P

GS-5830P

GS-5840P

*6&0P

*6&0Y

US65

US115

US150

US400

NUWTUBE65

NUWTUBE115

NUWTUBE150

2-NUWTUBE200

Ground

Rod

Size

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

34"

6

4

2 Sol

2

10

20

30

40

0&0

0&0

GS-346R

GS-344R

GS-342SR

GS-342R

GS-3410P

GS-3420P

GS-3430P

GS-3440P

*6&0P

*6&0Y

US65

US115

US150

US200

US500

NUWTUBE65

NUWTUBE115

NUWTUBE150

NUWTUBE200

2-NUWTUBE250

GS Connection Type GS Connection Type continued

NOTES:

 0ROGVOLVWHGDUHIRUFRSSHUFODGVWHHOJURXQGURGV

• For welding to full size copper-clad steel, stainless steel, galvanized steel or solid copper

ground rods, add letter "F" to ground rod size. For sectional ground rods, add letter "S"

to ground rod size. See chart on page 335 for details.

Section 5.5

286286

Section 5

Ultraweld® Exothermic Connections

%XWW6SOLFHRI9HUWLFDO

*URXQG5RGV

Ground Rod to Ground Rod GG

Cable to Ground Rod GT

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLGFRQGXFWRUDGGVXI¿[6DIWHUFRQGXFWRU

number. i.e. 4S  4 AWG solid conductor.

0ROGVOLVWHGDUHIRUWDSSHUHGJURXQGURGV)RUWKUHDGHGVHFWLRQDOURGVDGGVXI¿[

"S" after the ground rod number. i.e. 58S  58" sectional ground rod.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

Required Tools & Accessories:

 0++DQGOHIRUK3ULFH.H\0ROGV

 0++DQGOHIRUD3ULFH.H\0ROGV

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

+RUL]RQWDO7KUX&DEOH3OXV7DS

&DEOHWR7RSRI*URXQG5RG

Mold Information:

0ROGVOLVWHGDUHIRUWDSSHUHGJURXQGURGV)RU

WKUHDGHGVHFWLRQDOURGVDGGVXI¿[6DIWHUWKH

ground rod number. i.e. 58S  58" sectional

ground rod.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

Required Tools & Accessories:

 0++DQGOHIRUB3ULFH.H\0ROGV

 0++DQGOHIRUC3ULFH.H\0ROGV

GRCC - Ground Rod and Cable Clamp.

See page 332 for details.

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

Ground

Rod

Size

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

58"

6

4

2 Sol

2

10

20

30

40

0&0

GT-586K

GT-584K

GT-582SK

GT-582K

GT-5810K

GT-5820K

GT-5830K

GT-5840K

*7&0D

US90

US115

US150

US200

US250

US300

NUWTUBE90

NUWTUBE115

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE150

Ground

Rod

Size

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

34"

6

4

2 Sol

2

10

20

30

40

0&0

0&0

0&0

GT-346K

GT-344K

GT-342SK

GT-342K

GT-3410K

GT-3420K

GT-3430K

GT-3440K

*7&0D

*7&0D

*7&0D

US90

US115

US150

US200

US250

US300

US400

NUWTUBE90

NUWTUBE115

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE150

2-NUWTUBE200

Ground

Rod

Size

Heavy Duty Mold

Mold

Part No.

Weld Metel

UltraShot NUWTUBE

12"

58"

34"

GG-12B

GG-58C

GG-34C

US250

US300

US400

NUWTUBE250

2-NUWTUBE150

2-NUWTUBE200

GT Connection Type GT Connection Type continued

GG Connection Type

NOTES:

 0ROGVOLVWHGDUHIRUFRSSHUFODGVWHHOJURXQGURGV

• For welding to full size copper-clad steel, stainless steel, galvanized steel or solid copper

ground rods, add letter "F" to ground rod size. For sectional ground rods, add letter "S"

to ground rod size. See chart on page 335 for details.

Section 5.5

Section 5

Ultraweld® Exothermic Connections

Mold Information:

• HB mold cable is off the steel surface.

• HD mold cable is on the steel surface.

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLG

 FRQGXFWRUDGGVXI¿[6DIWHUFRQGXFWRUQXPEHU

i.e. 4S  4 AWG solid conductor.

0ROGVZLWK3ULFH.H\A62/':,7+)5$0(

,I)UDPHQRWUHTXLUHGDGGVXI¿[;DIWHUWKH0ROG

Part No.

• Frame for "A3ULFH.H\0ROGV'2127,1&/8'(

Flint Igniters.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

• For HBPROG:HDU3ODWHVDGGVXI¿[:3WRWKH

HQGRIWKH0ROG3DUW1R6HHSDJHIRUGHWDLOV

Required Tools & Accessories:

 0++DQGOHIRUB3ULFH.H\0ROGV

 0++DQGOHIRUC3ULFH.H\0ROGV

FLTIG - Flint Igniter when Price Key is "A"

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

 80+'.,7+ROG'RZQ.LW

 800+'$+ROG'RZQ.LWZKHQ3ULFH.H\LV"A"

+RUL]RQWDO&DEOHWR+RUL]RQWDO)ODW

6WHHO6XUIDFH2))6XUIDFH

+RUL]RQWDO&DEOHWR+RUL]RQWDO

)ODW6WHHO6XUIDFH216XUIDFH

HB / HD Cable to Steel Surface

80+'.,7

80+'.,7ZLWK0ROG+DQGOH

Patented

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

6

2 Sol

2

10

20

30

40

0&0

0&0

0&0

0&0

0&0

0&0

HB-6B

HB-2SB

HB-2B

HB-10B

HB-20B

HB-30B

HB-40B

+%&0B

+%&0B

+%&0B

+%&0B

+%&0C

+%00C

US65

US90

US115

US150

US200

US300

US400

NUWTUBE65

NUWTUBE90

NUWTUBE115

NUWTUBE150

NUWTUBE200

2-NUWTUBE150

2-NUWTUBE200

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

6 Sol

6

4

2 Sol

2

10

20

30

40

0&0

0&0

0&0

0&0

0&0

0&0

HD-6SA

HD-6A

HD-4A

HD-2SA

HD-2A

HD-10B

HD-20B

HD-30B

HD-40B

+'&0B

+'&0B

+'&0B

+'&0B

+'&0C

+'00C

US45

US90

US115

US150

US200

US300

US400

NUWTUBE45

NUWTUBE90

NUWTUBE115

NUWTUBE150

NUWTUBE200

2-NUWTUBE150

2-NUWTUBE200

HB Connection Type

HD Connection Type

Listed 467

Section 5.5

800+'$

NOTE:

 )RU+'PROGPD\QHHG0ROG6HDOHU

 0/'6/5VHHSDJH

on conductors 10 and larger.

288288

Section 5

Ultraweld® Exothermic Connections

**Add Pipe Size to Mold Part No.

See chart to the left.

**Add Pipe Size to Mold Part No.

See chart to the left.

Mold Information:

• HB mold cable is off the pipe surface.

• HD mold cable is on the pipe surface.

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLG

 FRQGXFWRUDGGVXI¿[6DIWHUFRQGXFWRUQXPEHU

i.e. 4S  4 AWG solid conductor.

0ROGVZLWK3ULFH.H\A62/':,7+)5$0(

0ROGVZLWK3ULFH.H\A" do not use a handle.

• Frame for "A3ULFH.H\0ROGV'2127,1&/8'(

Flint Igniters.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

• For HBPROG:HDU3ODWHVDGGVXI¿[:3WRWKH

 HQGRIWKH0ROG3DUW1R6HHSDJHIRUGHWDLOV

Required Tools & Accessories:

 0++DQGOHIRUB3ULFH.H\0ROGV

FLTIG - Flint Igniter when Price Key is "A"

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

 80+'.,7+ROG'RZQ.LW

CSKITHP - Chain Support Kit for Horizontal Pipe

 800+'$+ROG'RZQ.LWZKHQ3ULFH.H\LV"A"

+RUL]RQWDO&DEOHWR7RSRI+RUL]RQWDO

6WHHO3LSH2))6XUIDFH

+RUL]RQWDO&DEOHWR7RSRI+RUL]RQWDO

6WHHO3LSH216XUIDFH

Cable to Steel Surface / Pipe HB / HD

CSKITHP

80+'.,7

Patented

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

10

20

30

40

0&0

HB-10**B

HB-20**B

HB-30**B

HB-40**B

+%&0**B

US90

US115

NUWTUBE90

NUWTUBE115

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

6

4

2 Sol

2

10

20

30

40

0&0

HD-6**A

HD-4**A

HD-2S**A

HD-2**A

HD-10**B

HD-20**B

HD-30**B

HD-40**B

+'&0**B

US45

US90

US115

NUWTUBE45

NUWTUBE90

NUWTUBE115

CABLE TO HORIZONTAL STEEL PIPE (HB & HD)

8VH0ROG3DUW1RZLWK3LSH6L]H**,QGLFDWRU

Cable Nominal Pipe Size Pipe Size Indicator

1 and Smaller

10 thru 250

12" and Smaller

14" and Larger

28" and Smaller

30" and Larger

Nominal Pipe Size¸

None

Nominal Pipe Size¸

None

Example 10 cable to 2-12" pipe  HB-102.5B

¸ See page 334 for pipe sizes.

HD (Pipe) Connection Type

HB (Pipe) Connection Type

Listed 467

Section 5.5

800+'$

Section 5

Ultraweld® Exothermic Connections

Mold Information:

• HT mold cable is on the steel surface.

• HU mold cable is off the steel surface.

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLG

 FRQGXFWRUDGGVXI¿[6DIWHUFRQGXFWRUQXPEHU

i.e. 4S  4 AWG solid conductor.

0ROGVZLWK3ULFH.H\A62/':,7+)5$0(

,I)UDPHQRWUHTXLUHGDGGVXI¿[;DIWHUWKH0ROG

Part No.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

• For HUPROG:HDU3ODWHVDGGVXI¿[:3WRWKH

HQGRIWKH0ROG3DUW1R6HHSDJHIRUGHWDLOV

Required Tools & Accessories:

 0++DQGOHIRUB3ULFH.H\0ROGV

 0++DQGOHIRUC3ULFH.H\0ROGV

FLTIG - Flint Igniter when price key is "A"

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

 80+'.,7+ROG'RZQ.LW

 800+'$+ROG'RZQ.LWZKHQ3ULFH.H\LV"A"

+RUL]RQWDO7KUX&DEOHWR+RUL]RQWDO

)ODW6WHHO6XUIDFH216XUIDFH

+RUL]RQWDO7KUX&DEOHWR+RUL]RQWDO

)ODW6WHHO6XUIDFH2))6XUIDFH

HT / HU Cable to Steel Surface

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

6

4

2 Sol

2

10

20

30

40

0&0

0&0

0&0

0&0

HT-6A

HT-4A

HT-2SA

HT-2A

HT-10B

HT-20B

HT-30B

HT-40B

+7&0B

+7&0B

+7&0B

+7&0C

US45

US90

US115

US150

US200

US300

NUWTUBE45

NUWTUBE90

NUWTUBE115

NUWTUBE150

NUWTUBE200

2-NUWTUBE150

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

10

20

30

40

0&0

0&0

0&0

0&0

HU-10B

HU-20B

HU-30B

HU-40B

+8&0B

+8&0B

+8&0B

+8&0C

US90

US115

US150

US200

US250

US300

NUWTUBE90

NUWTUBE115

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE150

HU Connection Type

HT Connection Type

Section 5.5

80+'.,7

80+'.,7ZLWK0ROG+DQGOH

Patented

800+'$

290290

Section 5

Ultraweld® Exothermic Connections

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLG

 FRQGXFWRUDGGVXI¿[6DIWHUFRQGXFWRUQXPEHU

i.e. 4S  4 AWG solid conductor.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

• For VAPROG:HDU3ODWHVDGGVXI¿[:3WRWKH

HQGRIWKH0ROG3DUW1R6HHSDJHIRUGHWDLOV

Required Tools & Accessories:

 0++DQGOHIRUB" and "K3ULFH.H\0ROGV

 0++DQGOHIRUC3ULFH.H\0ROGV

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

 06.,70DJQHWLF6XSSRUW.LW

9HUWLFDO'RZQZDUG&DEOHWR

9HUWLFDO)ODW6WHHO6XUIDFH

&DEOH'RZQDWWR9HUWLFDO

)ODW6WHHO6XUIDFH

Cable to Steel Surface VA / VD

06.,7

06.,7ZLWK0ROG+DQGOH

Patented

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

6

4

2 Sol

2

10

20

30

40

0&0

0&0

0&0

0&0

0&0

0&0

A-6B

A-4B

A-2SB

A-2B

A-10B

A-20B

A-30B

A-40B

9$&0B

9$&0B

9$&0B

9$&0B

9$&0C

9$00C

US45

US90

US115

US150

US200

US300

US400

NUWTUBE45

NUWTUBE90

NUWTUBE115

NUWTUBE150

NUWTUBE200

2-NUWTUBE150

2-NUWTUBE200

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

6

4

2 Sol

2

10

20

30

40

0&0

0&0

0&0

0&0

D-6B

D-4B

D-2SB

D-2B

D-10B

D-20B

D-30B

D-40B

9'&0B

9'&0B

9'&0B

9'&0K

US45

US65

US115

US150

US200

US250

US300

NUWTUBE45

NUWTUBE65

NUWTUBE115

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE150

VA Connection Type

VD Connection Type

Listed 467

Section 5.5

Section 5

Ultraweld® Exothermic Connections

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLGFRQGXFWRUDGGVXI¿[6

after conductor number. i.e. 4S  4 AWG solid conductor.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

)RUPROG:HDU3ODWHVDGGVXI¿[:3WRWKHHQGRIWKH0ROG3DUW1R

See page 324 for details.

Required Tools & Accessories:

CSH1 - Chain Support Handle clamp for "B3ULFH.H\0ROGVOR

 0+0ROG+DQGOHIRUB3ULFH.H\0ROGVAND

CSKIT - Chain Support Kit

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

**Add Horizontal or Vertical Pipe

Orientation and Pipe Size Indicator.

See chart to the right.

VA Cable to Steel Surface / Pipe

&DEOH'RZQDWWR6LGHRI

9HUWLFDORU+RUL]RQWDO6WHHO3LSH

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

6

4

2 Sol

2

10

20

30

40

A-6**B

A-4**B

A-2S**B

A-2**B

A-10**B

A-20**B

A-30**B

A-40**B

US45

US90

US115

NUWTUBE45

NUWTUBE90

NUWTUBE115

CABLE TO VERTICAL STEEL PIPE

8VH0ROG3DUW1RDGG9ZLWK3LSH6L]H**,QGLFDWRU

Cable Nominal Pipe Size Pipe Size Indicator

4 thru 250 30" and Smaller

32" and Larger

Nominal Pipe Size¸

None

Example 2 cable to 2-12" pipe  A-22.5B

CABLE TO HORIZONTAL STEEL PIPE

8VH0ROG3DUW1RDGG+DQG3LSH6L]H**,QGLFDWRU

Example 20 cable to 6" pipe  A-20H6B

¸ See page 334 for pipe sizes.

Cable

Size

Nominal

Pipe Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

6

1-12" to 4" Pipe

4" to 6" Pipe

6" to 10" Pipe

12" to 30" Pipe

32" Pipe or Larger

A-61.254B

A-646B

A-6610B

A-61230B

A-6B

US45

NUWTUBE45

4

1-12" to 4" Pipe

4" to 6" Pipe

6" to 10" Pipe

12" to 30" Pipe

32" Pipe or Larger

A-41.54B

A-446B

A-4610B

A-41230B

A-4B

US45

NUWTUBE45

2

Sol

12" to 1" Pipe

1-12" to 4" Pipe

4" to 6" Pipe

6" to 10" Pipe

12" to 30" Pipe

32" Pipe or Larger

A-2S.51B

A-2S1.54B

A-2S46B

A-2S610B

A-2S1230B

A-2SB

US45

NUWTUBE45

2

1-12" to 4" Pipe

4" to 6" Pipe

6" to 10" Pipe

12" to 30" Pipe

32" Pipe or Larger

A-21.54B

A-246B

A-2610B

A-21230B

A-2B

US45

NUWTUBE45

Cable

Size

Nominal

Pipe Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

10

2" to 4" Pipe

4" to 6" Pipe

6" to 10" Pipe

12" to 30" Pipe

32" Pipe or Larger

A-1024B

A-1046B

A-10610B

A-101230B

A-10B

US90

NUWTUBE90

20

2" to 4" Pipe

4" to 6" Pipe

6" to 10" Pipe

12" to 30" Pipe

32" Pipe or Larger

A-2024B

A-2046B

A-20610B

A-201230B

A-20B

US90

NUWTUBE90

30

2" to 4" Pipe

4" to 6" Pipe

6" to 10" Pipe

12" to 30" Pipe

32" Pipe or Larger

A-3024B

A-3046B

A-30610B

A-301230B

A-30B

US115

NUWTUBE115

40

2" to 4" Pipe

4" to 6" Pipe

6" to 10" Pipe

12" to 30" Pipe

32" Pipe or Larger

A-4024B

A-4046B

A-40610B

A-401230B

A-40B

US115

NUWTUBE115

VA (Pipe) Connection Type (Range Taking)

VA (Pipe) Connection Type

Listed 467

Section 5.5

NOTE:

7KLQZDOOHGSLSHPD\EHXQVXLWDEOHIRUH[RWKHUPLFFRQQHFWLRQV,IH[SHULHQFLQJEXUQWKURXJKLVVXHVZLWKWKHSLSHW\SLFDOO\

ZLWKRUFRQGXFWRUVDGGLQJVDQGLQVLGHWKHIHQFHSRVWZHOOSDVWWKHH[RWKHUPLFFRQQHFWLRQPD\VROYHWKLVSUREOHP

Another solution would be to use a smaller conductor such as a 2 AWG umper which uses a smaller size weld metal. The

last solution may be to use mechanical fence clamp assembly such as the ones found in Section 1.11 on page 133.

292292

Section 5

Ultraweld® Exothermic Connections

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLG

 FRQGXFWRUDGGVXI¿[6DIWHUFRQGXFWRUQXPEHU

i.e. 4S  4 AWG solid conductor.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

Required Tools & Accessories:

CSH1 - Chain Support Handle clamp for "B" Price

.H\0ROGV

 0+0ROG+DQGOHIRUB3ULFH.H\0ROGVAND

CSKIT - Chain Support Kit

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

9HUWLFDO'RZQZDUG&DEOHWR6LGHRI

9HUWLFDORU+RUL]RQWDO6WHHO3LSH

Cable to Steel Surface / Pipe VD

CABLE TO VERTICAL STEEL PIPE

8VH0ROG3DUW1RDGG9ZLWK3LSH6L]H**,QGLFDWRU

Cable Nominal Pipe Size Pipe Size Indicator

4 thru 250 30" and Smaller

32" and Larger

Nominal Pipe Size¸

None

Example 2 cable to 2-12" pipe  D-22.5B

CABLE TO HORIZONTAL STEEL PIPE

8VH0ROG3DUW1RDGG+DQG3LSH6L]H**,QGLFDWRU

Example 20 cable to 6" pipe  D-20H6B

¸ See page 334 for pipe sizes.

Cable

Size

Nominal

Pipe Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

2 Sol 1-14" to 4" Pipe D-2S1.254BUS65 NUWTUBE65

21-14" to 4" Pipe D-21.254BUS65 NUWTUBE65

101-14" to 4" Pipe D-101.254BUS115 NUWTUBE115

201-14" to 4" Pipe D-201.254BUS115 NUWTUBE115

401-14" to 4" Pipe D-401.254BUS150 NUWTUBE150

VD (PIPE)

Connection Type (Range Taking)

**Add Horizontal or Vertical Pipe

Orientation and Pipe Size Indicator.

See chart below.

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

6

4

2 Sol

2

10

20

30

40

0&0

D-6**B

D-4**B

D-2S**B

D-2**B

D-10**B

D-20**B

D-30**B

D-40**B

9'&0**B

US45

US65

US115

US150

US200

NUWTUBE45

NUWTUBE65

NUWTUBE115

NUWTUBE150

NUWTUBE200

VD (Pipe) Connection Type

Section 5.5

NOTE:

7KLQZDOOHGSLSHPD\EHXQVXLWDEOHIRUH[RWKHUPLFFRQQHFWLRQV,IH[SHULHQFLQJEXUQWKURXJKLVVXHVZLWKWKHSLSHW\SLFDOO\

ZLWKRUFRQGXFWRUVDGGLQJVDQGLQVLGHWKHIHQFHSRVWZHOOSDVWWKHH[RWKHUPLFFRQQHFWLRQPD\VROYHWKLVSUREOHP

Another solution would be to use a smaller conductor such as a 2 AWG umper which uses a smaller size weld metal. The

last solution may be to use mechanical fence clamp assembly such as the ones found in Section 1.11 on page 133.

CSH1

Patented

CSKIT

Cable

Size

Nominal Round

Fence Post Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

2 Sol 1-14" to 4" Post D-2S1.254BUS65 NUWTUBE65

21-14" to 4" Post D-21.254BUS65 NUWTUBE65

101-14" to 4" Post DRFP-10BUS90 NUWTUBE90

201-14" to 4" Post DRFP-20BUS90 NUWTUBE90

401-14" to 4" Post DRFP-40BUS115 NUWTUBE115

VD (FENCE POST)

Connection Type (Range Taking)

Section 5

Ultraweld® Exothermic Connections

¸NOTES:

• L is a Left Hand mold.

• To order a Right Hand mold, change the L in

 WKH0ROG3DUW1RWR95([DPSOH95B.

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLG

 FRQGXFWRUDGGVXI¿[6DIWHUFRQGXFWRUQXPEHU

i.e. 4S  4 AWG solid conductor.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

• For VHPROG:HDU3ODWHVDGGVXI¿[:3WRWKH

HQGRIWKH0ROG3DUW1R6HHSDJHIRUGHWDLOV

Required Tools & Accessories:

 0++DQGOHIRUB3ULFH.H\0ROGV

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

 06.,70DJQHWLF6XSSRUW.LW

+RUL]RQWDO7KUX&DEOHWR9HUWLFDO

)ODW6WHHO6XUIDFH

+RUL]RQWDO'HDG(QG&DEOHWR9HUWLFDO

Flat Steel Surface¸

+RUL]RQWDO'HDG(QG&DEOHWR9HUWLFDO

Flat Steel Surface¸

VH / VL / VR Cable to Steel Surface

06.,7+696

06.,7+696ZLWK0ROG+DQGOH

Patented

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

6

4

2 Sol

2

10

20

30

40

0&0

0&0

0&0

0&0

L-6B

L-4B

L-2SB

L-2B

L-10B

L-20B

L-30B

L-40B

9/&0B

9/&0B

9/&0B

9/&0B

US45

US90

US115

US150

US200

NUWTUBE45

NUWTUBE90

NUWTUBE115

NUWTUBE150

NUWTUBE200

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

6

4

2 Sol

2

10

20

30

40

0&0

H-6B

H-4B

H-2SB

H-2B

H-10B

H-20B

H-30B

H-40B

9+&0B

US65

US115

US150

NUWTUBE65

NUWTUBE115

NUWTUBE150

VH Connection Type

VL Connection Type

Section 5.5

294294

Section 5

Ultraweld® Exothermic Connections

**Add Pipe Size and Vertical Pipe to

Mold Part No. See chart below.

**Add Pipe Size and Horizontal Pipe to

Mold Part No. See chart below.

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLGFRQGXFWRUDGGVXI¿[6

after conductor number.

i.e. 4S  4 AWG solid conductor.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

• For VHPROG:HDU3ODWHVDGGVXI¿[:3WRWKHHQGRIWKH0ROG3DUW

No. See page 324 for details.

Required Tools & Accessories:

For VHPROG0+0ROG+DQGOHIRUB3ULFH.H\0ROGVAND

 &6.,7+690&KDLQ6XSSRUW.LWIRU9+0ROG

For VL & VRPROGV0++DQGOHIRUB3ULFH.H\0ROGV

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

¸NOTES:

• L is a Left Hand mold.

• To order a Right Hand mold, change the L in

 WKH0ROG3DUW1RWR95([DPSOH95**B.

+RUL]RQWDO7KUX&DEOHWR6LGH

RI9HUWLFDO6WHHO3LSH

+RUL]RQWDO'HDG(QG&DEOHWR6LGH

of Horizontal Steel Pipe¸

+RUL]RQWDO'HDG(QG&DEOHWR6LGH

of Horizontal Steel Pipe¸

Cable to Steel Surface / Pipe VH / VL / VR

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

6

4

2 Sol

2

10

20

30

40

0&0

L-6**B

L-4**B

L-2S**B

L-2**B

L-10**B

L-20**B

L-30**B

L-40**B

9/&0**B

US45

US90

US115

NUWTUBE45

NUWTUBE90

NUWTUBE115

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

6

4

2 Sol

2

10

20

30

40

0&0

H-6**B

H-4**B

H-2S**B

H-2**B

H-10**B

H-20**B

H-30**B

H-40**B

9+&0**B

US65

US115

US150

NUWTUBE65

NUWTUBE115

NUWTUBE150

CABLE TO VERTICAL STEEL PIPE

8VH0ROG3DUW1RDGG9ZLWK3LSH6L]H**,QGLFDWRU

Cable Nominal Pipe Size Pipe Size Indicator

1 and Smaller

10 thru 250

12" and Smaller

24" and Larger

28" and Smaller

30" and Larger

Nominal Pipe Size¸

None

Nominal Pipe Size¸

None

Example 2 cable to 2-12" pipe  H-22.5B

¸ See page 334 for pipe sizes.

CABLE TO HORIZONTAL STEEL PIPE

8VH0ROG3DUW1RDGG+ZLWK3LSH6L]H**,QGLFDWRU

Cable Nominal Pipe Size Pipe Size Indicator

1 and Smaller

10 thru 250

12" and Smaller

14" and Larger

28" and Smaller

30" and Larger

Nominal Pipe Size¸

None

Nominal Pipe Size¸

None

Example 2 cable to 2-12" pipe  L-2H2.5B

¸ See page 334 for pipe sizes.

VH (Pipe) Connection Type

VL (Pipe) Connection Type

&6.,7+690

5HTXLUHGIRU9+0ROG

Section 5.5

Section 5

Ultraweld® Exothermic Connections

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLG

 FRQGXFWRUDGGVXI¿[6DIWHUFRQGXFWRUQXPEHU

i.e. 4S  4 AWG solid conductor.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

• For VTPROG:HDU3ODWHVDGGVXI¿[:3WRWKH

HQGRIWKH0ROG3DUW1R6HHSDJHIRUGHWDLOV

Required Tools & Accessories:

 0++DQGOHIRUB" and "K3ULFH.H\0ROGV

 0++DQGOHIRUD3ULFH.H\0ROGV

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

 06.,70DJQHWLF6XSSRUW.LW

9HUWLFDO7KUX&DEOHWR9HUWLFDO

)ODW6WHHO6XUIDFH

9HUWLFDO&DEOH'HDG(QGWR

9HUWLFDO)ODW6WHHO6XUIDFH

VT / VU Cable to Steel Surface

06.,7

06.,7ZLWK0ROG+DQGOH

Patented

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

6

4

2 Sol

2

10

20

30

40

0&0

T-6B

T-4B

T-2SB

T-2B

T-10K

T-20K

T-30K

T-40K

97&0K

US90

US115

US200

US250

NUWTUBE90

NUWTUBE115

NUWTUBE200

NUWTUBE250

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

6

4

2 Sol

2

10

20

30

40

0&0

0&0

0&0

0&0

0&0

U-6B

U-4B

U-2SB

U-2B

U-10B

U-20B

U-30K

U-40K

98&0K

98&0K

98&0D

98&0D

98&0D

US65

US150

US200

US250

US300

US400

US500

NUWTUBE65

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE150

2-NUWTUBE200

2-NUWTUBE250

VU Connection Type

VT Connection Type

Section 5.5

296296

Section 5

Ultraweld® Exothermic Connections

**Add Pipe Size and Horizontal or

Vertical Pipe to Mold Part No.

See chart below.

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLG

 FRQGXFWRUDGGVXI¿[6DIWHUFRQGXFWRUQXPEHU

i.e. 4S  4 AWG solid conductor.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

• For VTPROG:HDU3ODWHVDGGVXI¿[:3WRWKHHQG

RIWKH0ROG3DUW1R6HHSDJHIRUGHWDLOV

Required Tools & Accessories:

CSH1 - Chain Support Handle clamp for "B" and "K"

3ULFH.H\0ROGV

 0+0ROG+DQGOHIRUB" and "K3ULFH.H\0ROGV

AND

CSKIT - Chain Support Kit

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

9HUWLFDO7KUX&DEOHWR6LGHRI

9HUWLFDORU+RUL]RQWDO6WHHO3LSH

9HUWLFDO&DEOH'HDG(QGWR

Side of ertical or Horizontal

6WHHO3LSH

**Add Horizontal or Vertical Pipe

Orientation and Pipe Size Indicator.

See chart to the right.

Cable to Steel Surface / Pipe VT / VU

CSKIT

CSH1

Patented

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

6

4

2 Sol

2

10

20

30

40

0&0

U-6**B

U-4**B

U-2S**B

U-2**B

U-10**B

U-20**B

U-30**K

U-40**K

98&0**K

US65

US150

US200

NUWTUBE65

NUWTUBE150

NUWTUBE200

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

6

4

2 Sol

2

10

20

30

40

0&0

T-6**B

T-4**B

T-2S**B

T-2**B

T-10**K

T-20**K

T-30**K

T-40**K

97&0**K

US90

US115

US200

US250

NUWTUBE90

NUWTUBE115

NUWTUBE200

NUWTUBE250

CABLE TO VERTICAL STEEL PIPE

8VH0ROG3DUW1RDGG9ZLWK3LSH6L]H**,QGLFDWRU

Cable Nominal Pipe Size Pipe Size Indicator

4 thru 250 28" and Smaller

30" and Larger

Nominal Pipe Size¸

None

Example 2 cable to 2-12" pipe  T-22.5B

CABLE TO HORIZONTAL STEEL PIPE

8VH0ROG3DUW1RDGG+ZLWK3LSH6L]H,QGLFDWRU

Example 20 cable to 6" pipe  T-20H6B

¸ See page 334 for pipe sizes.

VU (Pipe) Connection Type

VT (Pipe) Connection Type

Section 5.5

Section 5

Ultraweld® Exothermic Connections

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLG

 FRQGXFWRUDGGVXI¿[6DIWHUFRQGXFWRUQXPEHU

i.e. 4S  4 AWG solid conductor.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

)RUPROG:HDU3ODWHVDGGVXI¿[:3WRWKHHQG

RIWKH0ROG3DUW1R6HHSDJHIRUGHWDLOV

Required Tools & Accessories:

 0++DQGOHIRUB3ULFH.H\0ROGV

 0++DQGOHIRUC3ULFH.H\0ROGV

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

See pages 314 & 315 for Lugs.

%XWW(QG6SOLFHRI+RUL]RQWDO

&DEOHWR/XJRU%XVEDU

LE Cable to Lug or Busbar

Cable

Size

Lug

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

618 x 1 LE-6181BUS45 NUWTUBE45

418 x 1 LE-4181BUS45 NUWTUBE45

2 Sol 18 x 1 LE-2S181BUS45 NUWTUBE45

218 x 1 LE-2181BUS45 NUWTUBE45

1018 x 1

14 x 1

LE-10181B

LE-10141B

US45

US65

NUWTUBE45

NUWTUBE65

2018 x 1

14 x 1

LE-20181B

LE-20141B

US65

NUWTUBE65

30316 x 1

14 x 1

LE-303161B

LE-30141B

US90

NUWTUBE90

40

316 x 1

14 x 1

14 x 1-14

14 x 1-12

LE-403161B

LE-40141B

LE-40141.25B

LE-40141.5B

US90

NUWTUBE90

Cable

Size

Lug

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

250

0&0

14 x 1

14 x 1-14

14 x 1-12

/(&0B

/(&0B

/(&0B

US90

NUWTUBE90

300

0&0

14 x 1

14 x 1-14

14 x 1-12

/(&0B

/(&0B

/(&0B

US90

NUWTUBE90

350

0&0

14 x 1

14 x 1-14

38 x 1

/(&0B

/(&0B

/(&0B

US115

US150

NUWTUBE115

NUWTUBE150

500

0&0

14 x 1-12

14 x 2

38 x 1

38 x 1-12

38 x 2

/(&0B

/(&0B

/(&0B

/(&0B

/(&0C

US200

US300

NUWTUBE200

2-NUWTUBE150

750

0&0

14 x 2

3

8 x 1-12

38 x 2

/(&0C

/(&0C

/(&0C

US300

2-NUWTUBE150

1000

0&0

38 x 2

716 x 2

12 x 2

/(00C

/(00C

/(00C

US400

US500

2-NUWTUBE200

2-NUWTUBE250

LE Connection Type continuedLE Connection Type

Section 5.5

298298

Section 5

Ultraweld® Exothermic Connections

LBJ

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLG

 FRQGXFWRUDGGVXI¿[6DIWHUFRQGXFWRUQXPEHU

i.e. 4S  4 AWG solid conductor.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

)RUPROG:HDU3ODWHVDGGVXI¿[:3WRWKHHQG

RIWKH0ROG3DUW1R6HHSDJHIRUGHWDLOV

Required Tools & Accessories:

 0++DQGOHIRUB3ULFH.H\0ROGV

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

See page 315 for Lugs.

%XWW(QG6SOLFHRI+RUL]RQWDO

&DEOHWR/XJ%HQW-

Cable to Lug or Busbar LBJ

Cable

Size

Lug

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

618 x 1 LB-6181BUS32 NUWTUBE32

418 x 1 LB-4181BUS32 NUWTUBE32

2 Sol 18 x 1 LB-2S181BUS32 NUWTUBE32

218 x 1 LB-2181BUS45 NUWTUBE45

1018 x 1 LB-10181BUS45 NUWTUBE45

2018 x 1

316 x 1

LB-20181B

LB-203161B

US45

US65

NUWTUBE45

NUWTUBE65

3018 x 1

316 x 1

LB-30181B

LB-303161B

US65

NUWTUBE65

4018 x 1

316 x 1

LB-40181B

LB-403161B

US65

NUWTUBE65

LBJ Connection Type

Section 5.5

Section 5

Ultraweld® Exothermic Connections

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLGFRQGXFWRUDGGVXI¿[6DIWHU

conductor number. i.e. 4S  4 AWG solid conductor.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

Required Tools & Accessories:

 0++DQGOHIRUB3ULFH.H\0ROGV

 0++DQGOHIRUC3ULFH.H\0ROGV

 0/'6/50ROG6HDOHU

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

'RZQZDUG9HUWLFDO&DEOHWR7RS

of Horizontal Busbar with Face in

9HUWLFDO3ODQH

BD Cable to Busbar

Busbar

Size

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

18 x 1

10

20

40

BD-18110B

BD-18120B

BD-18140B

US90

US115

NUWTUBE90

NUWTUBE115

18 x 2

10

20

40

0&0

0&0

0&0

BD-18210B

BD-18220B

BD-18240B

%'&0B

%'&0B

%'&0B

US90

US115

US150

NUWTUBE90

NUWTUBE115

NUWTUBE150

14 x 1

10

20

40

0&0

0&0

0&0

0&0

BD-14110B

BD-14120B

BD-14140B

%'&0B

%'&0B

%'&0B

%'&0B

US115

US150

US200

US250

NUWTUBE115

NUWTUBE150

NUWTUBE200

NUWTUBE250

14 x 1-12

10

20

40

0&0

0&0

0&0

0&0

0&0

BD-141.510B

BD-141.520B

BD-141.540B

%'&0B

%'&0B

%'&0B

%'&0B

%'&0C

US115

US150

US200

US250

US400

NUWTUBE115

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE200

14 x 2

10

20

40

0&0

0&0

0&0

0&0

0&0

0&0

BD-14210B

BD-14220B

BD-14240B

%'&0B

%'&0B

%'&0B

%'&0B

%'&0C

%'00C

US115

US150

US200

US250

US400

US500

NUWTUBE115

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE200

2-NUWTUBE250

14 x 3

& WIDER

10

20

40

0&0

0&0

0&0

0&0

0&0

0&0

BD-14310B

BD-14320B

BD-14340B

%'&0B

%'&0B

%'&0B

%'&0B

%'&0C

%'00C

US115

US150

US200

US250

US400

US500

NUWTUBE115

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE200

2-NUWTUBE250

Busbar

Size

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

38 x 2

10

20

40

0&0

0&0

0&0

0&0

0&0

0&0

BD-38210B

BD-38220B

BD-38240B

%'&0B

%'&0B

%'&0B

%'&0B

%'&0C

%'00C

US115

US150

US200

US250

US400

US500

NUWTUBE115

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE200

2-NUWTUBE250

38 x 3

& WIDER

10

20

40

0&0

0&0

0&0

0&0

0&0

0&0

BD-38310B

BD-38320B

BD-38340B

%'&0B

%'&0B

%'&0B

%'&0B

%'&0C

%'00C

US115

US150

US200

US250

US400

US500

NUWTUBE115

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE200

2-NUWTUBE250

12 x 2

10

20

40

0&0

0&0

0&0

0&0

0&0

BD-12210B

BD-12220B

BD-12240B

%'&0B

%'&0B

%'&0B

%'&0C

%'&0C

US150

US200

US250

US300

US500

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE150

2-NUWTUBE250

12 x 3

& WIDER

10

20

40

0&0

0&0

0&0

0&0

0&0

BD-12310B

BD-12320B

BD-12340B

%'&0B

%'&0B

%'&0B

%'&0C

%'&0C

US150

US200

US250

US300

US500

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE150

2-NUWTUBE250

BD Connection Type BD Connection Type continued

Section 5.5

300300

Section 5

Ultraweld® Exothermic Connections

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLG

 FRQGXFWRUDGGVXI¿[6DIWHUFRQGXFWRUQXPEHU

i.e. 4S  4 AWG solid conductor.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

• For BHPROG:HDU3ODWHVDGGVXI¿[:3WRWKH

HQGRIWKH0ROG3DUW1R6HHSDJHIRUGHWDLOV

Required Tools & Accessories:

 0++DQGOHIRUB3ULFH.H\0ROGV

 0++DQGOHIRUC3ULFH.H\0ROGV

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK BH

+RUL]RQWDO&DEOH7DSWR(GJHRI

+RUL]RQWDO)ODW%XVEDU

+RUL]RQWDO)ODW%XVEDU7DSWR

+RUL]RQWDO5XQ&DEOH

Cable to Busbar BE / BH

Bus/Lug

Size

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

14 x 1-12

& WIDER

6

2 Sol

2

10

20

30

40

0&0

0&0

0&0

0&0

BE-141.56B

BE-141.52SB

BE-141.52B

BE-141.510B

BE-141.520B

BE-141.530B

BE-141.540B

%(&0B

%(&0B

%(&0B

%(&0B

US65

US90

US115

US150

US200

NUWTUBE65

NUWTUBE90

NUWTUBE115

NUWTUBE150

NUWTUBE200

38 x 1-12

& WIDER

10

20

30

40

0&0

0&0

0&0

0&0

0&0

0&0

BE-381.510B

BE-381.520B

BE-381.530B

BE-381.540B

%(&0B

%(&0B

%(&0B

%(&0B

%(&0C

%(00C

US90

US115

US150

US200

US250

US300

US400

NUWTUBE90

NUWTUBE115

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE150

2-NUWTUBE200

12 x 1-12

& WIDER

10

20

30

40

0&0

0&0

0&0

0&0

0&0

0&0

BE-121.510B

BE-121.520B

BE-121.530B

BE-121.540B

%(&0B

%(&0B

%(&0B

%(&0C

%(&0C

%(00C

US115

US150

US200

US250

US300

US400

US500

NUWTUBE115

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE150

2-NUWTUBE200

2-NUWTUBE250

Cable

Size

Bus/Lug

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

1018 x 1

14 x 1

BH-10181B

BH-10141B

US65

US90

NUWTUBE65

NUWTUBE90

2018 x 1

14 x 1

BH-20181B

BH-20141B

US90

US115

NUWTUBE90

NUWTUBE115

30

316 x 1

14 x 1

14 x 1-12

14 x 2

BH-303161B

BH-30141B

BH-30141.5B

BH-30142B

US115

US150

US200

US250

NUWTUBE115

NUWTUBE150

NUWTUBE200

NUWTUBE250

40

316 x 1

14 x 1

14 x 1-12

14 x 2

BH-403161B

BH-40141B

BH-40141.5B

BH-40142B

US150

US200

US250

NUWTUBE150

NUWTUBE200

NUWTUBE250

250

0&0

14 x 1

14 x 1-12

14 x 2

%+&0B

%+&0B

%+&0B

US150

US200

US250

NUWTUBE150

NUWTUBE200

NUWTUBE250

300

0&0

14 x 1

14 x 1-12

14 x 2

%+&0B

%+&0B

%+&0C

US200

US250

US300

NUWTUBE200

NUWTUBE250

2-NUWTUBE150

350

0&0

14 x 1

14 x 1-14

14 x 1-12

14 x 2

%+&0B

%+&0B

%+&0B

%+&0C

US200

US250

US300

NUWTUBE200

NUWTUBE250

2-NUWTUBE150

500

0&0

14 x 1

14 x 1-12

14 x 2

%+&0B

%+&0C

%+&0C

US250

US300

US400

NUWTUBE250

2-NUWTUBE150

2-NUWTUBE200

750

0&0

14 x 1-12

14 x 2

38 x 1-12

%+&0C

%+&0C

%+&0C

US400

US500

2-NUWTUBE200

2-NUWTUBE250

1000

0&0 14 x 1-12%+00CUS500 2-NUWTUBE250

BE Connection Type

BH Connection Type

Section 5.5

Section 5

Ultraweld® Exothermic Connections

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLG

 FRQGXFWRUDGGVXI¿[6DIWHUFRQGXFWRUQXPEHU

i.e. 4S  4 AWG solid conductor.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

Required Tools & Accessories:

 0++DQGOHIRUK3ULFH.H\0ROGV

 0++DQGOHIRUD3ULFH.H\0ROGV

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

8SZDUG9HUWLFDO&DEOH7DSWR(GJH

of Horizontal Busbar with Face in

9HUWLFDO3ODQH

BU Cable to Busbar

Busbar

Size

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

18 x 1

10

20

40

BU-18110K

BU-18120K

BU-18140K

US115

NUWTUBE115

18 x 1-12

& WIDER

10

20

40

0&0

0&0

0&0

BU-181.510K

BU-181.520K

BU-181.540K

%8&0K

%8&0K

%8&0K

US115

US150

NUWTUBE115

NUWTUBE150

14 x 1

10

20

40

0&0

0&0

0&0

0&0

BU-14110K

BU-14120K

BU-14140K

%8&0K

%8&0K

%8&0K

%8&0K

US150

US200

US300

NUWTUBE150

NUWTUBE200

2-NUWTUBE150

14 x 1-12

& WIDER

10

20

40

0&0

0&0

0&0

0&0

0&0

BU-141.510K

BU-141.520K

BU-141.540K

%8&0K

%8&0K

%8&0K

%8&0K

%8&0D

US150

US200

US300

US400

NUWTUBE150

NUWTUBE200

2-NUWTUBE150

2-NUWTUBE200

38 x 1

10

20

40

0&0

0&0

0&0

0&0

0&0

BU-38110K

BU-38120K

BU-38140K

%8&0K

%8&0K

%8&0K

%8&0K

%8&0D

US150

US200

US250

US400

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE200

Busbar

Size

Cable

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

38 x 1-12

& WIDER

10

20

40

0&0

0&0

0&0

0&0

0&0

BU-381.510K

BU-381.520K

BU-381.540K

%8&0K

%8&0K

%8&0K

%8&0K

%8&0D

US150

US200

US250

US400

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE200

12 x 1

10

20

40

0&0

0&0

0&0

0&0

0&0

BU-12110K

BU-12120K

BU-12140K

%8&0K

%8&0K

%8&0K

%8&0D

%8&0D

US200

US250

US300

US500

NUWTUBE200

NUWTUBE250

2-NUWTUBE150

2-NUWTUBE250

12 x 1-12

& WIDER

10

20

40

0&0

0&0

0&0

0&0

0&0

BU-121.510K

BU-121.520K

BU-121.540K

%8&0K

%8&0K

%8&0K

%8&0D

%8&0D

US200

US250

US300

US500

NUWTUBE200

NUWTUBE250

2-NUWTUBE150

2-NUWTUBE250

BU Connection Type BU Connection Type continued

Section 5.5

302302

Section 5

Ultraweld® Exothermic Connections

Mold Information:

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

Required Tools & Accessories:

 0++DQGOHIRUB3ULFH.H\0ROGV

 0++DQGOHIRUC3ULFH.H\0ROGV

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

%XVEDU7DS'RZQ5XQ

Horizontal, Busbar Face in

9HUWLFDO3ODQH

+RUL]RQWDO%XVEDU%XWW6SOLFH

%XVEDU)DFHLQ9HUWLFDO3ODQH

Busbar to Busbar BA / BB

Busbar

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

18 x 1

18 x 2

BA-181B

BA-182B

US45

US90

NUWTUBE45

NUWTUBE90

316 x 1

316 x 2

BA-3161B

BA-3162B

US65

US115

NUWTUBE65

NUWTUBE115

14 x 1

14 x 1-14

14 x 1-12

14 x 2

14 x 3

14 x 4

BA-141B

BA-141.25B

BA-141.5B

BA-142B

BA-143C

BA-144C

US90

US115

US150

US200

US400

US500

NUWTUBE90

NUWTUBE115

NUWTUBE150

NUWTUBE200

2-NUWTUBE200

2-NUWTUBE250

38 x 1

38 x 1-12

38 x 2

38 x 3

BA-381B

BA-381.5B

BA-382C

BA-383C

US150

US250

US300

US500

NUWTUBE150

NUWTUBE250

2-NUWTUBE150

2-NUWTUBE250

12 x 1

12 x 2

BA-121B

BA-122C

US200

US400

NUWTUBE200

2-NUWTUBE200

Busbar

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

18 x 1

18 x 2

BB-181B

BB-182B

US45

US90

NUWTUBE45

NUWTUBE90

316 x 1

316 x 2

BB-3161B

BB-3162B

US65

US115

NUWTUBE65

NUWTUBE115

14 x 1

14 x 1-14

14 x 1-12

14 x 2

14 x 3

14 x 4

BB-141B

BB-141.25B

BB-141.5B

BB-142B

BB-143C

BB-144C

US90

US115

US150

US200

US400

US500

NUWTUBE90

NUWTUBE115

NUWTUBE150

NUWTUBE200

2-NUWTUBE200

2-NUWTUBE250

38 x 1

38 x 1-12

38 x 2

38 x 3

BB-381B

BB-381.5B

BB-382C

BB-383C

US150

US250

US300

US500

NUWTUBE150

NUWTUBE250

2-NUWTUBE150

2-NUWTUBE250

12 x 1

12 x 2

BB-121B

BB-122C

US200

US400

NUWTUBE200

2-NUWTUBE200

BB Connection Type

BA Connection Type

Section 5.5

Section 5

Ultraweld® Exothermic Connections

Mold Information:

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

Required Tools & Accessories:

 0++DQGOHIRUB3ULFH.H\0ROGV

 0++DQGOHIRUC3ULFH.H\0ROGV

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

%XVEDU7HH7DS'RZQ7KUX

Horizontal Run, Busbar Face

LQ9HUWLFDO3ODQH

BT Busbar to Busbar

RUN

TAP

Busbar Size Mold

Part No.

Weld Metal

Bar Run Bar Tap UltraShot NUWTUBE

18 x 1

18 x 2 & WIDER

18 x 1

18 x 2

BT-181181B

BT-182182B

US90

US200

NUWTUBE90

NUWTUBE200

316 x 1

316 x 2 & WIDER

316 x 1

316 x 2

BT-31613161B

BT-31623162B

US115

US200

NUWTUBE115

NUWTUBE200

14 x 1

14 x 1-14

14 x 1-12

14 x 2 & WIDER

14 x 1

14 x 1-14

14 x 1-12

14 x 2

BT-141141B

BT-141.25141.25B

BT-141.5141.5B

BT-142142C

US150

US200

US250

US400

NUWTUBE150

NUWTUBE200

NUWTUBE250

2-NUWTUBE200

38 x 1

38 x 1-12

38 x 2 & WIDER

38 x 1

38 x 1-12

38 x 2

BT-381381B

BT-381.5381.5C

BT-382382C

US250

US400

US500

NUWTUBE250

2-NUWTUBE200

2-NUWTUBE250

12 x 1 12 x 1 BT-121121CUS300 2-NUWTUBE150

BT Connection Type

Section 5.5

304304

Section 5

Ultraweld® Exothermic Connections

APPLICATION NOTES:

Ultraweld Connections Used

for Grounding Reinforcing Bars

The Ultraweld process is ideal for providing permanent connections of grounding conductors

and lightning protection conductors to rebar. Exothermically welding to the rebar ensures that

the concrete encased connection will last the duration of the structure. To ensure that the

connection is made properly, the mill scale must be removed from the rebar in the area of the

connection. In addition to the normal materials used to make an Ultraweld connection, packing

material is also required. The packing material serves as a sealant barrier between the mold

and the rebar and thus prevents weld metal leakage. A piece of packing material is good for

one connection.

Ultraweld Connections to Structural

Reinforcing Bar

The Ultraweld process is only to be used for attaching conductors to rebar and not as a means

to provide a structural welded oint of the rebar itself. The welding of ground conductors to

rebar using the Ultraweld process will not be harmful if the stresses in the rebar are below its

yield point. Design stresses for rebar are normally below 60 of the nominal yield strength

thus Ultraweld exothermic welding process should not be detrimental under design stresses.

In practice it is best to make grounding attachments to rebar in areas away from the point of

maximum stress. It is best to make connections near the free end of the rebar.

RP RS

Cable to Rebar

Section 5.5

Section 5

Ultraweld® Exothermic Connections

Important: See Packing Material Notes.

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLG

FRQGXFWRUDGGVXI¿[6DIWHUFRQGXFWRUQXPEHU

i.e. 4S  4 AWG solid conductor.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

• For information on sizes not listed, please

contact the factory.

Required Tools & Accessories:

 0++DQGOHIRUB3ULFH.H\0ROGV

WRPSL - Wrap Sleeve

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

7HHRI+RUL]RQWDO7KUX5HEDU

+RUL]RQWDO7DS&DEOH

RB Cable to Rebar

Packing Material Notes

 3DFNLQJ0DWHULDORU:UDS6OHHYHV

are necessary when making Ultraweld

connections to Rebar. The two types of

PDWHULDOXVHGDUH&(530RU:536/9

 &(5303DFNLQJ0DWHULDOLVDFHUDPLF

¿EHUPDWHULDODQGFDQEHXVHGIRURQH

FRQQHFWLRQRQO\&(530LVSDFNDJHGLQ

quantities of 25 per box.

WRPSL Copper Wrap Sleeve is

wrapped around the rebar for certain

connection styles. WRPSL is packaged in

quantities of 50 per box.

 %HVXUHWRVSHFLI\3DFNLQJ0DWHULDO1R

ZKHQRUGHULQJ0ROGDQG:HOG0HWDO6HH

SDJHVIRU3DFNLQJ0DWHULDO

Rebar

Size

Cable

Size

Mold

Part No.

Packing

Mat'l No.

Weld Metal

UltraShot NUWTUBE

6

4

2 Sol

2

10

20

30

40

RB-36B

RB-34B

RB-32SB

RB-32B

RB-310B

RB-320B

RB-330B

RB-340B

WRPSL

US45

US65

US90

US115

NUWTUBE45

NUWTUBE65

NUWTUBE90

NUWTUBE115

6

4

2 Sol

2

10

20

30

40

RB-46B

RB-44B

RB-42SB

RB-42B

RB-410B

RB-420B

RB-430B

RB-440B

WRPSL

US45

US65

US90

US115

NUWTUBE45

NUWTUBE65

NUWTUBE90

NUWTUBE115

6

4

2 Sol

2

10

20

30

40

RB-56B

RB-54B

RB-52SB

RB-52B

RB-510B

RB-520B

RB-530B

RB-540B

WRPSL

US90

US115

US150

NUWTUBE90

NUWTUBE115

NUWTUBE150

6

4

2 Sol

2

10

20

30

40

RB-66B

RB-64B

RB-62SB

RB-62B

RB-610B

RB-620B

RB-630B

RB-640B

WRPSL

US90

US115

US150

NUWTUBE90

NUWTUBE115

NUWTUBE150

RB Connection Type

Section 5.5

306306

Section 5

Ultraweld® Exothermic Connections

Important: See Packing Material Notes On Page 305.

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLGFRQGXFWRUDGGVXI¿[

"S" after conductor number. i.e. 4S  4 AWG solid conductor.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

Required Tools & Accessories:

 :536/9RU&(5305HEDU3DFNLQJ0DWHULDO

CSH1 - Chain Support Handle clamp for "B" & "K"3ULFH.H\0ROGV

 0++DQGOHIRUB" and "K"3ULFH.H\0ROGV

CSKIT - Chain Support Kit for 7 & Larger rebar

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

7HHRI9HUWLFDO7KUX

Rebar & Horizontal

7DS&DEOH

5HTXLUHV&KDLQ6XSSRUW.LW&6.,7IRUZHOGV

made to 7 and Larger rebar.

Cable to Rebar RE

RE 7 & Larger

CSKIT

CSH1 Patented

Rebar

Size

Cable

Size

Mold

Part No.

Packing

Mat'l No.

Weld Metal

UltraShot NUWTUBE

6

4

2 Sol

2

10

20

30

40

RE-36B

RE-34B

RE-32SB

RE-32B

RE-310B

RE-320B

RE-330B

RE-340B

WRPSL

US45

US65

US115

US150

NUWTUBE45

NUWTUBE65

NUWTUBE115

NUWTUBE150

6

4

2 Sol

2

10

20

30

40

RE-46B

RE-44B

RE-42SB

RE-42B

RE-410B

RE-420B

RE-430B

RE-440B

WRPSL

US45

US65

US115

US150

NUWTUBE45

NUWTUBE65

NUWTUBE115

NUWTUBE150

6

4

2 Sol

2

10

20

30

40

RE-56B

RE-54B

RE-52SB

RE-52B

RE-510B

RE-520B

RE-530B

RE-540B

WRPSL

US45

US65

US115

US150

NUWTUBE45

NUWTUBE65

NUWTUBE115

NUWTUBE150

Rebar

Size

Cable

Size

Mold

Part No.

Packing

Mat'l No.

Weld Metal

UltraShot NUWTUBE

6

4

2 Sol

2

10

20

30

40

RE-66B

RE-64B

RE-62SB

RE-62B

RE-610B

RE-620B

RE-630B

RE-640B

WRPSL

US45

US65

US115

US150

NUWTUBE45

NUWTUBE65

NUWTUBE115

NUWTUBE150

7 &

Larger

6

4

2 Sol

2

10

20

30

40

RE-7L6K

RE-7L4K

RE-7L2SK

RE-7L2K

RE-7L10K

RE-7L20K

RE-7L30K

RE-7L40K

&(530

US45

US65

US115

US150

NUWTUBE45

NUWTUBE65

NUWTUBE115

NUWTUBE150

RE Connection Type RE Connection Type continued

Listed 467

Section 5.5

Section 5

Ultraweld® Exothermic Connections

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLGFRQGXFWRUDGGVXI¿[

"S" after conductor number. i.e. 4S  4 AWG solid conductor.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

)RUPROG:HDU3ODWHVDGGVXI¿[:3WRWKHHQGRIWKH0ROG3DUW

No. See page 324 for details.

Required Tools & Accessories:

 0++DQGOHIRUB" and "Q3ULFH.H\0ROGV

WRPSLRU&(5305HEDU3DFNLQJ0DWHULDO

 80+'.,7+ROG'RZQ.LW

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

&URVVRI+RUL]RQWDO&DEOH

/DSSHG2YHU+RUL]RQWDO5HEDU

RO Cable to Rebar

5HTXLUHV+ROG'RZQ.LW80+'.,7IRUZHOGV

made to 6 and Larger rebar.

80+'.,7

80+'.,7ZLWK0ROG+DQGOH

Important: See Packing Material Notes On Page 305.

Patented

Rebar

Size

Cable

Size

Mold

Part No.

Packing

Mat'l No.

Weld Metal

UltraShot NUWTUBE

6

4

2 Sol

2

10

20

30

40

R-36B

R-34B

R-32SB

R-32B

R-310Q

R-320Q

R-330Q

R-340Q

WRPSL

US65

US90

US115

US150

NUWTUBE65

NUWTUBE90

NUWTUBE115

NUWTUBE150

6

4

2 Sol

2

10

20

30

40

R-46B

R-44B

R-42SB

R-42B

R-410Q

R-420Q

R

-430Q

R-440Q

WRPSL

US65

US90

US115

US150

NUWTUBE65

NUWTUBE90

NUWTUBE115

NUWTUBE150

6

4

2 Sol

2

10

20

30

40

R-56B

R-54B

R-52SB

R-52B

R-510Q

R-520Q

R-530Q

R-540Q

WRPSL

US65

US90

US115

US150

NUWTUBE65

NUWTUBE90

NUWTUBE115

NUWTUBE150

6 &

Larger

6

4

2 Sol

2

10

20

30

40

R-6L6B

R-6L4B

R-6L2SB

R-6L2B

R

-6L10B

R-6L20B

R-6L30B

R-6L40B

&(530

&(530

US65

US90

US115

US150

NUWTUBE65

NUWTUBE90

NUWTUBE115

NUWTUBE150

RO Connection Type

Listed 467

Section 5.5

308308

Section 5

Ultraweld® Exothermic Connections

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLGFRQGXFWRUDGGVXI¿[

"S" after conductor number. i.e. 4S  4 AWG solid conductor.

0ROGVZLWK3ULFH.H\A62/':,7+)5$0(

,I)UDPHQRWUHTXLUHGDGGVXI¿[;DIWHUWKH0ROG3DUW1R

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

Required Tools & Accessories:

 0++DQGOHIRUB3ULFH.H\0ROGV

 :536/9RU&(5305HEDU3DFNLQJ0DWHULDO

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

 80+'.,7+ROG'RZQ.LW

 800+'$+ROG'RZQ.LWZKHQ3ULFH.H\LV"A"

3DUDOOHO&DEOH7DSRI

Horizontal Cable to Thru

+RUL]RQWDO5HEDU

Cable to Rebar RP

5HTXLUHV+ROG'RZQ.LW80+'.,7IRUZHOGV

made to 6 and Larger Rebar.

80+'.,7

Important: See Packing Material Notes On Page 305.

80+'.,7ZLWK0ROG+DQGOH

Patented

Rebar

Size

Cable

Size

Mold

Part No.

Packing

Mat'l No.

Weld Metal

UltraShot NUWTUBE

6

4

2 Sol

2

10

20

30

40

RP-36B

RP-34B

RP-32SB

RP-32B

RP-310B

RP-320B

RP-330B

RP-340B

WRPSL

US25

US32

US45

US90

US115

NUWTUBE25

NUWTUBE32

NUWTUBE45

NUWTUBE90

NUWTUBE115

4 &

Larger

6

4

2 Sol

2

RP-4L6A

RP-4L4A

RP-4L2SA

RP-4L2A

&(530

US25

US32

US45

NUWTUBE25

NUWTUBE32

NUWTUBE45

10

20

30

40

RP-410B

RP-420B

RP-430B

RP-440B

WRPSL

US90

US115

NUWTUBE90

NUWTUBE115

10

20

30

40

RP-510B

RP-520B

RP-530B

RP-540B

WRPSL

US90

US115

NUWTUBE90

NUWTUBE115

6 &

Larger

10

20

30

40

RP-6L10B

RP-6L20B

RP-6L30B

RP-6L40B

&(530

US90

US115

NUWTUBE90

NUWTUBE115

RP Connection Type

Listed 467

Section 5.5

800+'$

Section 5

Ultraweld® Exothermic Connections

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLGFRQGXFWRUDGGVXI¿[

"S" after conductor number. i.e. 4S  4 AWG solid conductor.

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

)RUPROG:HDU3ODWHVDGGVXI¿[:3WRWKHHQGRIWKH0ROG3DUW

No. See page 324 for details.

Required Tools & Accessories:

 0++DQGOHIRUB" and "P3ULFH.H\0ROGV

WRPSLRU&(5305HEDU3DFNLQJ0DWHULDO

 &6.,7+690&KDLQ6XSSRUW.LWIRUDQG/DUJHUUHEDU

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

 0&%56+0ROG&OHDQLQJ%UXVK

+RUL]RQWDO7KUX&DEOHWR6LGH

RI9HUWLFDO5HEDU

5HTXLUHV&KDLQ6XSSRUW.LW&6.,7+690

for welds made to 7 and Larger rebar.

RS Cable to Rebar

&6.,7+690 &6.,7+690ZLWK0ROG+DQGOH

Important: See Packing Material Notes On Page 305.

Patented

Rebar

Size

Cable

Size

Mold

Part No.

Packing

Mat'l No.

Weld Metal

UltraShot NUWTUBE

6

4

2 Sol

2

10

20

30

40

RS-36P

RS-34P

RS-32SP

RS-32P

RS-310P

RS-320P

RS-330P

RS-340P

WRPSL

US90

US115

US150

NUWTUBE90

NUWTUBE115

NUWTUBE150

6

4

2 Sol

2

10

20

30

40

RS-46P

RS-44P

RS-42SP

RS-42P

RS-410P

RS-420P

RS-430P

RS-440P

WRPSL

US90

US115

US150

NUWTUBE90

NUWTUBE115

NUWTUBE150

6

4

2 Sol

2

10

20

30

40

RS-56P

RS-54P

RS-52SP

RS-52P

RS-510P

RS-520P

RS-530P

RS-540P

WRPSL

US90

US115

US150

NUWTUBE90

NUWTUBE115

NUWTUBE150

Rebar

Size

Cable

Size

Mold

Part No.

Packing

Mat'l No.

Weld Metal

UltraShot NUWTUBE

6

4

2 Sol

2

10

20

30

40

RS-66P

RS-64P

RS-62SP

RS-62P

RS-610P

RS-620P

RS-630P

RS-640P

WRPSL

US90

US115

US150

NUWTUBE90

NUWTUBE115

NUWTUBE150

7 &

Larger

6

4

2 Sol

2

10

20

30

40

RS-7L6B

RS-7L4B

RS-7L2SB

RS-7L2B

RS-7L10B

RS-7L20B

RS-7L30B

RS-7L40B

&(530

US90

US115

US150

NUWTUBE90

NUWTUBE115

NUWTUBE150

RS Connection Type RS Connection Type continued

Section 5.5

310310

Section 5

Ultraweld® Exothermic Connections

• Welded grounding connections to the web of 85 lb. to 140 lb. standard rails.

• If the ampacity requirement cannot be met with a single conductor listed, then two or more smaller conductors

can be used.

 0ROGVOLVWHGDUHIRUFRQFHQWULFFRQGXFWRUV

 0ROGIUDPHLQFOXGHVDGMXVWLQJVFUHZVWRSRVLWLRQWKHPROGDWWKHQHXWUDOD[LVRIWKHUDLO

RMVH

Mold Information:

0ROGVOLVWHGDUHIRUFRQFHQWULFVWUDQGHGFDEOH

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

Required Tools & Accessories:

 0++DQGOHIRUK3ULFH.H\0ROGV

 50)50:&5DLO&ODPS

 )OLQW,JQLWHU)/7,*LQFOXGHGZLWK0+

Recommended Tools & Accessories:

CCBRSH2 - Cable Cleaning Brush

 0&%56+0ROG&OHDQLQJ%UXVK

RASP - Rasp for cleaning rail

Rail Mold Vertical Web HRUL]RQWDO&DEOH

• Ultraweld exothermic materials meet requirements

RI$5(0$

Web Grounding Connections

The adusting screws on mold frame

position conductor at neutral axis of rail

where stresses are minimal.

Cable to Rail RMVH

50)50:&

0+

Size Mold Part No. Weld Metal

4 Concentric 509+:(%KNUWTUBE90R

2 Concentric 509+:(%KNUWTUBE90R

1 Concentric 509+:(%KNUWTUBE90R

10 Concentric 509+:(%KNUWTUBE115R

20 Concentric 509+:(%KNUWTUBE115R

40 Concentric 509+:(%KNUWTUBE150R

RMVH Connection Type

Section 5.5

Section 5

Ultraweld® Exothermic Connections

RMVR

Mold Information:

0ROGVOLVWHGDUHIRUFRQFHQWULFVWUDQGHGFDEOH

• Price Key is the Bold LetterLQWKH0ROG3DUW1R

Required Tools & Accessories:

 0++DQGOHIRUK3ULFH.H\0ROGV

 50)50:&5DLO&ODPS

 )OLQW,JQLWHU)/7,*LQFOXGHGZLWK0+

Recommended Tools & Accessories:

CCBRSH2 - Cable Cleaning Brush

 0&%56+0ROG&OHDQLQJ%UXVK

RASP - Rasp for cleaning rail

Rail Mold Vertical Web RLJKW+DQG0ROG

RMVL

Rail Mold Vertical Web LHIW+DQG0ROG

• Ultraweld exothermic materials meet requirements

RI$5(0$

• Ultraweld exothermic materials meet requirements

RI$5(0$

Web Grounding Connections

The adusting screws on mold frame

position conductor at neutral axis of rail

where stresses are minimal.

RMVL / RMVR Cable to Rail

50)50:&

0+

Size Mold Part No. Weld Metal

4 Concentric 5095:(%KNUWTUBE65R

2 Concentric 5095:(%KNUWTUBE65R

1 Concentric 5095:(%KNUWTUBE65R

10 Concentric 5095:(%KNUWTUBE90R

20 Concentric 5095:(%KNUWTUBE90R

40 Concentric 5095:(%KNUWTUBE115R

Size Mold Part No. Weld Metal

4 Concentric 509/:(%KNUWTUBE65R

2 Concentric 509/:(%KNUWTUBE65R

1 Concentric 509/:(%KNUWTUBE65R

10 Concentric 509/:(%KNUWTUBE90R

20 Concentric 509/:(%KNUWTUBE90R

40 Concentric 509/:(%KNUWTUBE115R

RMVR Connection Type

RMVL Connection Type

Section 5.5

312312

Section 5

Ultraweld® Exothermic Connections

Type Mold Part No. Ground Rod Size Cable Size

Solid Stranded

G11 ......................G11588NU .........................58" .................... 6, 8 ........................ 8

G11 ......................G11584NU .........................58" .................... 3, 4 ..................... 4, 6

G11 ......................G11582NU .........................58" .................... 1, 2 ..................... 2, 3

G11 .................... G115810NU .......................58" ................... 20, 10 ..................... 10, 1

G11 .................... G115820NU .......................58" ........................  ............................ 20

G21 ......................G21588NU .........................58" .................... 6, 8 ........................ 8

G21 ......................G21584NU .........................58" .................... 3, 4 ..................... 4, 6

G21 ......................G21582NU .........................58" .................... 1, 2 ..................... 2, 3

G21 .................... G215810NU .......................58" ................... 20, 10 ..................... 10, 1

G31 ......................G31588NU .........................58" .................... 6, 8 ........................ 8

G31 ......................G31584NU .........................58" .................... 3, 4 ..................... 4, 6

G31 ......................G31582NU .........................58" .................... 1, 2 ..................... 2, 3

G31 ................... G315810NU .......................58" ................... 20, 10 ..................... 10, 1

G41 ......................G41588NU .........................58" .................... 6, 8 ........................ 8

G41 ......................G41584NU .........................58" .................... 3, 4 ..................... 4, 6

G41 ......................G41582NU .........................58" .................... 1, 2 ..................... 2, 3

Type Mold Part No. Ground Rod Size

Cable Size

Solid Stranded

G11 ......................G11348NU .........................34" .................... 6, 8 ........................ 8

G11 ......................G11344NU .........................34" .................... 3, 4 ..................... 4, 6

G11 ......................G11342NU .........................34" .................... 1, 2 ..................... 2, 3

G11 .................... G113410NU .......................34" ................... 20, 10 ..................... 10, 1

G11 .................... G113420NU .......................34" ........................  ............................ 20

G21 ......................G21348NU .........................34" .................... 6, 8 ........................ 8

G21 ......................G21344NU .........................34" .................... 3, 4 ..................... 4, 6

G21 ......................G21342NU .........................34" .................... 1, 2 ..................... 2, 3

G21 .................... G213410NU .......................34" ................... 20, 10 ..................... 10, 1

G31 ......................G31348NU .........................34" .................... 6, 8 ........................ 8

G31 ......................G31344NU .........................34" .................... 3, 4 ..................... 4, 6

G31 ......................G31342NU .........................34" .................... 1, 2 ..................... 2, 3

G31 ................... G313410NU .......................34" ................... 20, 10 ..................... 10, 1

G41 ......................G41348NU .........................34" .................... 6, 8 ........................ 8

G41 ......................G41344NU .........................34" .................... 3, 4 ..................... 4, 6

G41 ......................G41342NU .........................34" .................... 1, 2 ..................... 2, 3

NOTES:

• Disposable single use ceramic mold provides convenience and ease of use.

• Add "F" at the end of the part number to designate use on a full size ground rod.

• Packaged 12 per box.

  5HTXLUHVRQO\D)OLQW,JQLWHU)/7,*WRPDNHDFRQQHFWLRQ6HHSDJH

• No frames or handle clamps are required.

Uni-Shots - NUWTube G11 / G21 / G31 / G41

G11 G21 G31*G31 G41

Listed 467

Section 5.6

NUWTube

7UDGLWLRQDO

NEW

Section 5

Ultraweld® Exothermic Connections

NEW

G11 / G21 / G31 / G41 Uni-Shots - UltraShot

Section 5.6

NOTES: See Notes on Page 312. USCNTRLLER required to make UltraShot Uni-Shot connection. See page 322.

Type Mold Part No. Ground Rod Size Cable Size

Solid Stranded

G11 ............... G11588US ........... ......58 ..................6, 8 ........... ......8

G11 ............... G11584US ........... ......58 ..................3, 4 ........ ......4, 6

G11 ............... G11582US ........... ......58 ..................1, 2 ........ ......2, 3

G11 ..............G115810US ......... ......58 .................20, 10 .............10, 1

G11 ..............G115820US ......... ......58 .............. ......20 .............. ......20

G11 ..............G115840US ......... ......58 .............. ......40 .............. ......40

G21 ............... G21588US ........... ......58 ..................6, 8 ........... ......8

G21 ............... G21584US ........... ......58 ..................3, 4 ........ ......4, 6

G21 ............... G21582US ........... ......58 ..................1, 2 ........ ......2, 3

G21 ..............G215810US ......... ......58 .................20, 10 .............10, 1

G21 ..............G215820US ......... ......58 .............. ......20 .............. ......20

G21 ..............G215840US ......... ......58 .............. ......40 .............. ......40

G31 ............... G31588US ........... ......58

..................6, 8 ........... ......8

G31 ............... G31584US ........... ......58 ..................3, 4 ........ ......4, 6

G31 ............... G31582US ........... ......58 ..................1, 2 ........ ......2, 3

G31 .............G315810US ........ ......58 .................20, 10 .............10, 1

G41 ............... G41588US ........... ......58 ..................6, 8 ........... ......8

G41 ............... G41584US ........... ......58 ..................3, 4 ........ ......4, 6

G41 ............... G41582US ........... ......58 ..................1, 2 ........ ......2, 3

G41PS ............. G41PS8US ...................--- ...................6, 8 ........... ......8

Type Mold Part No. Ground Rod Size Cable Size

Solid Stranded

G11 ............... G11348US ........... ......34 ..................6, 8 ........... ......8

G11 ............... G11344US ........... ......34 ..................3, 4 ........ ......4, 6

G11 ............... G11342US ........... ......34 ..................1, 2 ........ ......2, 3

G11 ..............G113410US ......... ......34 .............. ......10 .................10, 1

G11 ..............G113420US ......... ......34 .............. ......20 .............. ......2

G11 ..............G113440US ......... ......34 .............. ......40 .............. ......40

G21 ............... G21348US ........... ......34 ..................6, 8 ........... ......8

G21 ............... G21344US ........... ......34 ..................3, 4 ........ ......4, 6

G21 ............... G21342US ........... ......34 ..................1, 2 ........ ......2, 3

G21 ..............G213410US ......... ......34 .................20, 10 .............10, 1

G21 ..............G213420US ......... ......34 .............. ......20 .............. ......20

G21 ..............G213440US ......... ......34 .............. ......40 .............. ......40

G31 ............... G31348US ........... ......34 ..................6, 8 ........... ......8

G31 ............... G31344US ........... ......34 ..................3, 4 ........ ......4, 6

G31 ............... G31342US ........... ......34 ..................1, 2 ........ ......2, 3

G31 .............G313410US ........ ......34 .................20, 10 .............10, 1

G41 ............... G41348US ........... ......34 ..................6, 8 ........... ......8

G41 ............... G41344US ........... ......34 ..................3, 4 ........ ......4, 

G41 ............... G41342US ........... ......34 ..................1, 2 ........ ......2, 3

G11 G21 G31*G31 G41

UltraShot

(OHFWURQLF

314314

Section 5

Ultraweld® Exothermic Connections

Tinned Copper Lugs Straight & Offset

Section 5.7

For Use with LE Style Molds on Page 297.

SLL

Lug Size Straight

Part No.

Offset

Part No.

No. of

Holes

Screw

Size

O.C.

Dimension TWAB

18 x 1

SL-181

SL-1812B

SL-1812C

SL-1812D

L-181

L-1812B

L-1812C

L-1812D

38

12

---

.75

1.75

18

12

58

78

316 x 1

SL-3161

SL-31612B

SL-31612C

SL-31612D

L-3161

L-31612B

L-31612C

L-31612D

38

1

12

---

.75

1.75

316

916

58

1-18

14 x 1

SL-141

SL-1412B

SL-1412C

SL-1412D

L-141

L-1412B

L-1412C

L-1412D

12

38

12

---

.75

1.75

14

58

1-18

14 x 1-12

SL-141.5

SL-141.52B

SL-141.52C

SL-141.52D

L-141.5

L-141.52B

L-141.52C

L-141.52D

58

38

12

---

.75

1.75

14

1-12

34

58

1-12

14 x 2

SL-1422B

SL-1422C

SL-1422D

L-1422B

L-1422C

L-1422D

38

12

.75

1.75

14

58

5

38 x 1-12

SL-381.5

SL-381.52B

SL-381.52C

SL-381.52D

L-381.5

L-381.52B

L-381.52C

L-381.52D

58

38

12

---

.75

1.75

38

1-12

34

58

1-12

38 x 2

SL-382

SL-3822B

SL-3822C

SL-3822D

L-382

L-3822B

L-3822C

L-3822D

58

38

12

---

.75

1.75

38

58

2-18

AO.C.

Section 5

Ultraweld® Exothermic Connections

For Use with LE Style Molds on Page 297.

Lug Size Bent

Part No.

No. of

Holes

Screw

Size

O.C.

Dimension TWAB

18 x 1

BL-181

BL-1812B

BL-1812C

BL-1812D

38

12

---

.75

1.75

18

716

58

78

316 x 1

BL-3161

BL-31612B

BL-31612C

BL-31612D

12

38

12

---

.75

1.75

316

58

1-1

14 x 1

BL-141

BL-1412B

BL-1412C

BL-1412D

12

38

12

---

.75

1.75

14

58

1-14

14 x 1-12

BL-141.5

BL-141.52B

BL-141.52C

BL-141.52D

58

38

12

---

.75

1.75

14

1-12

34

58

1-12

For Use with LBJ Style Molds on Page 298.

Bent & Bent J Tinned Copper Lugs

Lug Size Bent J

Part No.

No. of

Holes

Screw

Size

O.C.

Dimension TWA B

18 x 1

L-18138

L-181

L-1812C14

L-1812C38

L-1812D

38

12

14

38

12

---

1.75

18

58

1-14

316 x 1 L-3161

L-31612D

12

---

1.75

316

58

1-14

Section 5.7

AO.C.

45°

AO.C.

316316

Section 5

Ultraweld® Exothermic Connections

1(0$KROHVSDFLQJ

 6WXG¿WVPROGRSHQLQJIRUFRQFHQWULFVWUDQGFRQGXFWRURI

stud size listed.

Equipment Ground Plates

6WXG¿WVPROGRSHQLQJVIRUFRQFHQWULFVWUDQGFRQGXFWRURI

stud size listed.

Part No. Stud Size Qty. Approx. Each

Wt. (lbs.)

GP2.52.54040 AWG Conc EA 2

;*3&0 0&0&RQF EA 2

Part No. Stud Size Qty. Approx. Each

Wt. (lbs.)

GP1.753.254040 AWG Conc EA 1-12

1(0$KROHVSDFLQJ

6WXG¿WVPROGRSHQLQJVIRUFRQFHQWULFVWUDQGFRQGXFWRURI

stud size listed.

Part No. Stud Size Qty. Approx. Each

Wt. (lbs.)

GP3.253.254040 AWG Conc EA 2-12

;*3&0 0&0&RQF EA 2-12

NOTES:

• Use Ultraweld Type EGPCB or EGPCT molds to make straight splices or

tee connections with ground conductors to equipment ground plates.

• Custom assemblies available. Please contact factory for more information.

APPLICATION NOTE:

Equipment ground plates are cast into concrete

structures to offer convenient connection points to

the ground system. The cast ground plates are made

from high quality copper alloy and are easily

exothermically welded to copper conductors. The

resulting connection has an ampacity that surpasses

that of the conductor or the stud.

Section 5.8

Section 5

Ultraweld® Exothermic Connections

Equipment Ground Plate Molds

Mold Information:

0ROGVOLVWHGDUHIRUVWUDQGHGFDEOH)RUVROLGFRQGXFWRUDGGVXI¿[³6´DIWHUFRQGXFWRUQXPEHU 

i.e. 4S  4 AWG solid conductor.

• Price Key is the Bold Letter LQWKH0ROG3DUW1R

)RUPROG:HDU3ODWHVDGGVXI¿[³:3´WRWKHHQGRIWKH0ROG3DUW1R6HHSDJHIRUGHWDLOV

Required Tools & Accessories:

0++DQGOHIRU³B´3ULFH.H\0ROGV

Recommended Tools & Accessories:

CCBRSH1 - Card Cloth Brush

0&%56+0ROG&OHDQLQJ%UXVK

Equipment Ground

Plate Assembly

Equipment Ground

Ground Electrode

System

Mold Type EGPCB EGPCT EGPID EGPIO

Connection BS RT GD GO

Ground

Plate

Assemblies

Plate

Stud Size Cable Mold

Part No.

Weld Metal

UltraShot NUWTUBE

4010EGPCB4010BUS90 NUWTUBE90

4020EGPCB4020BUS90 NUWTUBE90

4040EGPCB4040BUS90 NUWTUBE90

4010EGPCT4010BUS115 NUWTUBE115

4020EGPCT4020BUS115 NUWTUBE115

4040EGPCT4040BUS150 NUWTUBE150

4010EGPID4010BUS150 NUWTUBE150

4020EGPID4020BUS150 NUWTUBE150

4040EGPID4040BUS150 NUWTUBE150

4010EGPI4010BUS150 NUWTUBE150

4020EGPI4020BUS150 NUWTUBE150

4040EGPI4040BUS200 NUWTUBE200

NOTE:

• Style EGPID and EGPI assemblies have posts formed from the Ultraweld connection

  WKDW¿WLQWRSLSHWKDWLVXVHGIRUVXSSRUWDQGSRVLWLRQLQJWKHJURXQGSODWH

Section 5.8

POST POST

318318

Section 5

Ultraweld® Exothermic Connections

Part Numbering System:

;*36W\OH*URXQG3ODWH'HVLJQDWLRQ&RGH&RQGXFWRU;&RQGXFWRU/HQJWKLQ

GP

3UH¿[ Conductor

Length

LQ

Conductor

Style

XGP BS D 1/0 X 24

Ground Plate

Designation

Code

 7KHDVVHPEO\LVPDGHWRFXVWRPHUVSHFL¿FDWLRQVSHU

the part numbering system shown below.

• Equipment ground plates are manufactured from high

quality cast copper alloy.

 0HHWVUHTXLUHPHQWVRI)HGHUDO6SHFL¿FDWLRQ

 44%%DQG$670%

• The copper conductor is factory welded using the

Ultraweld process.

BS Style RT Style GD Style GO Style

Prefabricated Equipment Ground Plate Assemblies

Equipment Ground

Plate Assembly

Equipment Ground

Ground Electrode

System

APPLICATION NOTE:

Equipment ground plates are cast into

concrete structures to offer convenient

high quality connection points to the

ground system. The equipment ground

plate assemblies provide ease of

installation and reduce labor.

NOTE:

 6W\OH*'DQG*2DVVHPEOLHVKDYHSRVWVIRUPHGIURPWKH8OWUDZHOGFRQQHFWLRQWKDW¿W

into 12" pipe that is used for support and positioning the ground plate.

Section 5.8

POST

Section 5

Ultraweld® Exothermic Connections

Equipment Ground Plate Assemblies

Ground Plate Designation Code:

Part Numbering Example:

Part Number XGP BS D 1/0 X 24 is a GP3.253.2540 Equipment Ground Plate with

10 conductor 24" long welded with Ultraweld BS connection.

Ground

Plate

Code

Ground Plate

Part Number Stud Size Ground Plate Figure

AGP1.753.254040 AWG Conc

BGP2.52.54040 AWG Conc

C;*3&0 0&0&RQF

DGP3.253.254040 AWG Conc

E;*3&0 0&0&RQF

 1(0$KROHVSDFLQJ

6WXG¿WVPROGRSHQLQJVIRUFRQFHQWULFVWUDQGFRQGXFWRURI

stud size listed.

Most Common Assemblies:

Part No. Stud Size Qty. Approx. Each

Wt. (lbs.)

GPBSD2012 20-19 AWG Conc EA 2

GPBSD1024 10-19 AWG Conc EA 2

Section 5.8

320320

Section 5

Ultraweld® Exothermic Connections

Listed 96

Aircraft Ground Receptacle

• Ground receptacle designed to be

exothermically connected to a

ground rod.

 8VHGDVUHSODFHPHQWVWXGVIRUÀRRUJURXQGUHFHSWDFOHV

• Can also be mounted on ground bars.

• Brass Ball Stud 34" in diameter, 1-12" total length.

Mold Types for Aircraft Ground Receptacles

FGRBS FGRGD FGRG FGRIGD FGRIG

Part No. Qty. Approx. Each

Wt. (lbs.)

SGR EA 1-14

Part No. Thread

Size Qty. Approx. Each

Wt. (lbs.)

BBSTUD14 14" EA 12

BBSTUD38 38" EA 12

BBSTUD12 12" EA 12

Brass Ball Studs

NOTE:

• Style FGRIGD and FGRIG assemblies have posts formed from the Ultraweld connection

  WKDW¿WLQWRSLSHWKDWLVXVHGIRUVXSSRUWDQGSRVLWLRQLQJWKHJURXQGSODWH

APPLICATION NOTES:

• Aircraft Ground Receptacles are used when temporary

grounds must be established.

• Used for grounding aircrafts during refueling.

• Receptacle top is 3" in diameter, height is 3-12" tall.

NOTE:

• Custom assemblies available. Please contact factory for more information.

Section 5.9

Section 5

Ultraweld® Exothermic Connections

• Can be used with the universal pipe clamps or can be exothermically

welded to the fencegate post themselves.

 7KUHHVL]HVGHVLJQHGWR¿WHLWKHUDVROLGVWUDQGHGRUVWUDQGHG

exothermic mold.

• Flex umpers made from welding cable.

• Standard length is 24" long.

• ther lengths available. Please contact factory for more information.

Flexible Gate Jumpers

Gate umper welded

directly to posts.

Gate umper welded to

UPC clamp.

See page 134 for UPCs.

Part No. Jumper

Size

Conductor Size

(AWG)

Approx. Each

Wt. (lbs.)

Box

Qty.

Approx. Box

Wt. (lbs.)

G2S24 2 AWG 2 solid 12105

G2024 20 AWG 20 concentric 1 10 10

G4024 40 AWG 40 concentric 1-1210 15

Section 5.10

See page 297 for more LE Connection Types.6HHSDJHIRUPRUH9'3LSH&RQQHFWLRQ7\SHV

Cable

Size

Nominal

Pipe Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

2 Sol. 1-14" to 4" Pipe D-2S1.254BUS65 NUWTUBE65

201-14" to 4" Pipe D-201.254BUS115 NUWTUBE115

401-14" to 4" Pipe D-401.254BUS150 NUWTUBE150

Cable

Size

Lug

Size

Mold

Part No.

Weld Metal

UltraShot NUWTUBE

2 Sol. 14" x 1" LE-2S141BUS65 NUWTUBE65

2014" x 1" LE-20141BUS65 NUWTUBE65

4014" x 1" LE-40141BUS90 NUWTUBE90

VD (Pipe) Connection Type (Range Taking) LE Connection Type

NOTE:

Thin walled pipe may be unsuitable for exothermic connections. If experiencing burn through

LVVXHVZLWKWKHSLSHW\SLFDOO\ZLWKRUFRQGXFWRUVDGGLQJVDQGLQVLGHWKHIHQFHSRVWZHOO

past the exothermic connection may solve this problem. Another solution would be to use a smaller

conductor such as a 2 AWG umper which uses a smaller size weld metal. The last solution may

be to use mechanical fence clamp assembly such as the ones found in Section 1.11 on page 133.

322322

Section 5

Ultraweld® Exothermic Connections

Materials, Tools & Accessories

• Patented copper drop-in cartridge consumed during the

reaction process.

• Rugged long lasting 12-volt rechargeable battery control unit

ignites hundreds of connections on a single charge.

• Six-foot controller cord standard, 15-foot cord optional.

• Cartridge is consumed leaving no waste such as plastic or

metal containers on the ob site.

• Long lasting Ultra-reliable ignition process allows for little to

no downtime on the ob site.

UltraShot Controller

Part No. Qty. Approx. Each Wt. (lbs.)

USCNTRLLER EA 11

Part No. Description Qty Approx. Each Wt. (lbs.)

USLEAD6 6 Controller Cord EA 18

USLEAD15 15 Controller Cord EA 18

Controller Cords

Section 5.11

Part No. Qty Approx. Each Wt. (lbs.)

USCARCHARGER EA 12

Car Charger

Part No. Qty Approx. Each Wt. (lbs.)

USCTRLSTRP EA 2

Shoulder Strap

• The removable, adustable shoulder strap allows the user

to transport the controller unit hands-free.

• 12 volt charger allows the Controller to be recharged on

the go.

$OORZVIRUÀH[LELOLW\LQWLJKWVSDFHVDVZHOODVPDLQWDLQLQJDVDIH

distance from the reaction.

Section 5

Ultraweld® Exothermic Connections

Materials, Tools & Accessories

Weld Metal

NUWTube®

• The weld metal, a mixture of copper oxide

and aluminum, is packaged in individual,

moisture resistant plastic tubes.

• Dual chamber design holds starting material and

weld metal separately, in the same tube.

• Easy to identify with color coded caps.

Clear  Weld etal, range  Starting aterial.

• Each cartridge is marked with the size.

• Each box also contains instructions

and metal disks. ne metal disk is

used for each connection.

Size Qty. Per

Carton Size Qty. Per

Carton

NUWTUBE15 20 NUWTUBE90 10

NUWTUBE25 20 NUWTUBE115 10

NUWTUBE32 20 NUWTUBE150 10

NUWTUBE45 20 NUWTUBE200 10

NUWTUBE65 20 NUWTUBE250 10

NUWTube® (Pour & Shoot) Weld Metal

UltraShot®

• The weld metal, a mixture of copper oxide and aluminum, is

packaged in individual, moisture resistant copper drop-ins.

• The copper drop-in is consumed during the reaction process.

• Each drop-in is marked with the size.

• The drop-ins are packaged in a box containing either

5 units per box 4 boxes per case, 10 units per box

5 boxes per case or 20 units per box 10 boxes per case.

Section 5.11

UltraShot® (Drop-In) Weld Metal

Size Qty. Per

Carton Size Qty. Per

Carton

US25 20 US200 10

US32 20 US250 10

US45 20 US300 10

US65 20 US400 5

US90 10 US500 5

US115 10 US600 5

US150 10 US750 5

Cast Iron NUWTube®

• For use on ductile iron surfaces.

• Dual chamber design holds starting material

and weld metal separately, in the same tube.

• "Red Dot" on cap designates the starting material side.

• Each cartridge is marked with the size.

• Each box also contains instructions and metal disks.

ne metal disk is used for each connection.

Size Qty. Per

Carton

NUWTUBE25CI 20

NUWTUBE32CI 20

NUWTUBE45CI 20

NUWTUBE65CI 20

NUWTUBE90CI 10

NUWTUBE115CI 10

Cast Iron NUWTube®

Weld Metal

324324

Section 5

Ultraweld® Exothermic Connections

• Depending on the care and treatment of the mold, it will

average 50 or more welds. Substantially more with the

UltraShot process.

• The Low Smoke-No Flame process uses an integrated

¿OWHUV\VWHPRQWKHPROGDQGHOHFWULFLJQLWLRQRIWKHZHOG

PHWDOWRSURGXFHD¿QLVKHGFRQQHFWLRQZLWKPLQLPDO

VPRNHHPLVVLRQ,GHDOIRULQGRRUDQGFRQ¿QHGVSDFH

working conditions. See page 276.

• For the Low Smoke-No Flame process, ignition is

accomplished with the use of a USCNTRLLER.

• old Handle not inluded.

• Wear plates help extend the life of the mold.

• The openings of the mold get worn down due to forcing

a mold shut over "out of round" conductors, the ends of

conductors hitting and chipping the openings, etc.

• Wear plates can be supplied for all molds for cable sizes

2 Solid, 10 AWG through 500 C and Copperweld

cable 710 through 196.

 7RRUGHUDGGWKHVXI¿[:3WRWKH8OWUDZHOGSDUW

number. Example RT-4040B-WP

Available

Weld

Type

Number of

Wear

Plates

BH 2

BS 2

GD 2

G 3

GS 3

HB 1

HU 2

LE 1

PB* 3

PT* 4

R 2

RS 2

RT 3

A1

H2

T2

4

Wear plates only available

on 10 stranded and larger or

Copperweld 710 and larger run

and tap cables. Also available from

2 solid run and tap cables.

Molds

Materials, Tools & Accessories

Wear Plates

pen old Closed old

Section 5.11

USCNTRLLER

Low Smoke-

No Flame

o l d

Section 5

Ultraweld® Exothermic Connections

• When making an Ultraweld connection, Flint Igniters are used to

ignite the starting material.

 )OLQW,JQLWHUVFRPHVZLWK0+DQG0+KDQGOHFODPSV

• Replacement Flints are also available.

6HOILJQLWLQJ7RUFK+HDGLVGHVLJQHGWR¿W

14 or 16 ounce propane cylinders.

• Torches are required to remove moisture

from the mold and conductors before making

the Ultraweld connections.

Flint Igniter

36" Extension

Materials, Tools & Accessories

• Wrap Sleeves can be used when welding

cables smaller than indicated on mold tag.

• When the cable opening in the mold

is larger than the cable, copper Wrap

Sleeves are wrapped around the cable

until the diameter is about the same size

as the mold cable opening.

• A copper Wrap Sleeve is also used for

wrapping around rebar for certain

connection styles.

• Adapter Sleeves can be used when welding cables smaller than indicated on mold tag.

• Adapter sleeves slide over the cable to adapt smaller size cables to a larger size mold.

Part No. Description Qty. Approx. Each Wt. (lbs.)

FLTIG Flint Igniter EA 14

FLTIGET 36" Extention EA 1-12

RPLFLT Replacement Flints EA 18

Part No. Qty. Approx. Each Wt. (lbs.)

TRCHD EA 1-14

Part No. Box Qty. Approx. Box

Wt. (lbs.)

WRPSL 50 12

Part No.

Cable Size Use in

Mold for

Stranded

Sleeve Dimensions Box

Qty.

Approx.

Box Wt.

(lbs.)

Concentric

Strand Solid O.D I.D. Length

ADPSL6

ADPSL4

ADPSL2A

ADPSL2B

ADPSL1

12, 14

7, 8, 10

6

4, 5

4

10, 12, 14

6, 8

5

3, 4

na

6

4

2

1

.156

.227

.292

.287

.340

.111

.177

.198

.246

1.00

14

ADPSL10

ADPSL20

ADPSL30

ADPSL40

2

1

10, 1

20, 10

1

10

20

30

10

20

30

40

.370

.420

.452

.524

.307

.359

.389

.437

1.00

1.50

14

Mold Accessories

Flint Igniters

Torch Head

Adapting Molds to Fit Conductors

Wrap Sleeves

Adapter Sleeves

Section 5.11

326326

Section 5

Ultraweld® Exothermic Connections

Materials, Tools & Accessories

• Packing consists of preformed ceramic batting.

• Packing is required on all rebar connections to prevent leakage.

• Some connection styles may require wrap sleeves in place of

ceramic packing.

0ROG6HDOHULVIRUVHDOLQJVOLJKWO\ZRUQPROGVWRJXDUG

against leakage from large stranded conductors.

• Available in a convenient 1 pound package.

Part No. Box

Qty. Approx. Box Wt. (lbs.)

&(530 25 14

&(530 25 14

&(530 25 14

Part No. Qty. Approx. Each Wt. (lbs.)

0/'6/5 EA 1

Adapting Molds to Fit Conductors continued

Ceramic Rebar Packing Material

Mold Sealer

Cable & Work Surface Preparation

• Ideal for removing mill scale and rust from steel surfaces.

Part No. Qty. Unit Wt. (oz.)

CGS EA 16

Part No. Qty. Approx. Each Wt. (lbs.)

RASP EA 2-12

Cold Galvanizing Spray

Rasp

• Instant cold galvanizing spray provides protection

equal to hot dip galvanizing.

• Used for touching up surfaces affected by welding.

Section 5.11

Section 5

Ultraweld® Exothermic Connections

• Ideal for cleaning concentric stranded cable, especially very dirty or

oxidized conductors.

• The Card Cloth Brush has short, stiff, metal bristles which are generally

preferred for cleaning concentric conductors and busbars, that are not

heavily oxidized.

Part No. Qty. Approx. Each Wt. (lbs.)

CCBRSH1 EA 14

Part No. Description Qty. Approx. Each Wt. (lbs.)

CCBRSH2 Cable Cleaning Brush EA 34

CCBRSH2R Replacement Brush Pair EA 14

Cable & Work Surface Preparation continued

Card Cloth Brush

Cable Cleaning Brush

• Slag can be removed from molds by using a old Cleaning Brush.

• The brush is especially useful on vertical split molds.

• Consistent and proper use of the brush will aid in maintaining or

exceeding the average mold life of 50 connections.

• Slag can be cleaned from the molds by using a old Cleaning Spade.

• The cleaning spade is especially useful on horizontally split molds.

 7KHFOHDQLQJVSDGHVDUHVSHFL¿FDOO\GHVLJQHGWR¿WWKHPROGFUXFLEOHIRU

a given range of weld metal sizes.

• Consistent and proper use of cleaning spades will aid in maintaining or

exceeding the average mold life of 50 connections.

Materials, Tools & Accessories

C B R S H 1

C B R S H 2

Part No. Qty. Approx. Each Wt. (lbs.)

C B R S H 1 E A 1 4

C B R S H 2 E A 1 16

Part No. Weld Metal Sizes Qty. Approx. Each Wt. (lbs.)

CSPD25115 25 - 115 EA 14

CSPD150400 150 and larger EA 14

Mold Care & Use

Mold Cleaning Brushes

Mold Cleaning Spades

Section 5.11

328328

Section 5

Ultraweld® Exothermic Connections

 0ROG+DQGOH&ODPSVDUHUHTXLUHGIRUDOOPROGV

• Some molds are used with specialized frames.

 +DQGOHFODPSV0+0+FRPHZLWKDÀLQWLJQLWHU)/7,*

 +DQGOHFODPSVKDYHD=LQFSODWHG¿QLVK

• A Disk Kit contains three sizes of steel disks

60 small, 30 medium and 30 large.

• The disk rests on the bottom of the crucible and holds the weld metal powder in

place until the reaction occurs.

• A new disk is required each time a weld is made.

 'LVNVDUHLQFOXGHGZLWKWKH18:78%(:HOG0HWDO

0+

Materials, Tools & Accessories

0+

Patented

Part No. Description Diameter Box

Qty.

Approx. Box

Wt. (lbs.)

DISK1565 Used in molds using

15 thru 65 weld metal 34" 20 18

DISK90115 Used in molds using

90 thru 115 weld metal 1" 10 18

DISK150500 Used in molds using

150 thru 250 weld metal 1-12" 10 14

Part No. Qty. Approx. Each Wt. (lbs.)

DISKKIT1 EA 14

Part

No. Application Qty. Approx. Each

Wt. (lbs.)

0+ )RU$OOPROGVZLWK%(.34PROGSULFHNH\ZLGH EA 2-34

0+ For All molds with C, D, F,  &  mold price key EA 3-12

0+ )RU&RPERPROGVZLWK/0PROGSULFHNH\ EA 14

0+ For Combo molds with R mold price key EA 1-12

Disks

Disk Kit

Mold Fastening & Mounting

Mold Handle Clamps

0+0+

Section 5.11

Section 5

Ultraweld® Exothermic Connections

• These kits convert the standard mold handle clamp into a magnetic

support handle clamp.

• These kits convert standard mold handle clamps into chain support clamps.

Materials, Tools & Accessories

CSKIT

CSKITHS

CSKITHP

Patented

Part

No.

Fits Mold

Price Key

For Following

Connection Types

Pipe/

Rebar Qty. Approx. Each

Wt. (lbs.)

CSH1 B, E, K RE, A, D, T, Uertical EA 4

CSH2 C, D, F A, D, T, Uertical EA 4-12

Part No. Fits Mold

Price Key

For Following

Connection Types

Pipe/

Rebar Qty. Approx. Each

Wt. (lbs.)

CSKIT B, C, D, E, F, K RE, A, D, T, Uertical EA 2

CSKITHSB, C H, RS ertical EA 3

CSKITHP B, C HB, HD, HT, HU Horizontal EA 3-14

CSKITHPS B HTCP, R Horizontal EA 4

Part No. Fits Mold

Price Key

Minimum Width

Requirements Qty. Approx. Each

Wt. (lbs.)

S H C 1 B , E , K 8 " E A 6

SHC2 C, D, F 8" EA 6-12

Mold Fastening & Mounting continued

Chain Support Handle Clamps

Chain Support Kits

Magnetic Support Handle Clamps

Magnetic Support Kits

Section 5.11

• Handle clamps SHC1 & SHC2 come with H1 & H2 clamps respectively

DVZHOODVD06.,7DQGDÀLQWLJQLWHU)/7,*

• agnetic Support Handle Clamp allows mold to be securely held in place to

steel surfaces.

• SKIT converts the standard mold handle clamp into a magnetic support

handle clamp.

• Handle clamps CSH1 & CSH2 come with H1 & H2 clamps respectively as well as

D&6.,7DQGÀLQWLJQLWHU)/7,*

• Chain Support Handle Clamps are used to securely hold the mold to either a

vertical or horizontal pipe.

 $´OHQJWKRIFKDLQZKLFK¿WVXSWR´SLSHVFRPHVZLWKWKHFKDLQVXSSRUW

handle clamps.

• Extra chain length is available. Please contact factory for details.

SKIT SKITHSS

Part No. Fits Mold

Price Key

Minimum Width

Requirements Qty. Approx. Each

Wt. (lbs.)

SKIT B, C, D, E, F, K 8" EA 6

SKITHSS B, C, D, K 10" EA 5

CSKITHPS

330330

Section 5

Ultraweld® Exothermic Connections

 +DQGOHFODPSV0+0+FRPHZLWKDÀLQWLJQLWHU)/7,*

• Chain Support Handle Clamp securely holds mold to a vertical pipe.

 0DJQHWLF6XSSRUW+DQGOH&ODPSKROGVPROGVHFXUHO\LQSODFHZKHQ

welding to steel surfaces.

0+0+

CSKIT 06.,7

Materials, Tools & Accessories

 80+'.,7$WWDFKHVHDVLO\WR0+0+KDQGOHFODPSV

for holding mold in place.

 800+'$8VHGIRUKRUL]RQWDO$PROGV

• Contains an inner and outer E-glass yarn with a padded non-crystalline

VLOLFDWH¿OOLQJ¿QLVKHGZLWK.HYODU.

• Extends mold life by protecting against shock impact caused by rough

handling.

• Protects exothermic welders from coming into contact with hot molds.

• Used as a protection blanket against weld splatter.

Patented

Part No. Qty. Approx. Each Wt. (lbs.)

80+'.,7 EA 1-12

800+'$ EA 12

Part No. Fits Mold

Price Key Kit Includes Qty. Approx. Each

Wt. (lbs.)

8/75$0+.,7 B, E, K 0+&6.,706.,7 EA 7

8/75$0+.,7 C, D, F 0+&6.,706.,7 EA 7-12

Part No. Qty. Approx. Each Wt. (lbs.)

ULTRAWRAP EA 2

Mold Fastening & Mounting continued

Hold Down Kit

Mold Handle Clamp Kits

Mold Blanket

Section 5.11

800+'$

80+'.,7

Section 5

Ultraweld® Exothermic Connections

• Screwdriver is 6" long with a 516" standard head.

• 10" ise-Grip straight aw locking pliers can be used as a pliers,

adustable wrench, pipe wrench, or clamp.

• They have a strong grip with quick release and locks on to a

variety of sizes.

Materials, Tools & Accessories

• 9" Linemans pliers are heavy duty with non-slip cushion grips.

 0DGHZLWKKHDWWUHDWHGIRUJHGDOOR\VWHHOIRULQFUHDVHGWRXJKQHVVDQGGXUDELOLW\

• Has a streamline head design and its hardened side cutting edges create a clean

cut and remain sharp.

• Plastic toolbox measures 22" x 9.5" x 9.75" and includes a tray.

• Cable cutters designed for special high-leverage to give excellent cutting capability.

• The cable-gripping shear-type aw makes clean cuts up to 20 soft copper cable.

• Handles are plastic-dipped for comfort and to minimize fatigue.

Part No. Qty. Approx. Each

Wt. (lbs.)

TLBEA 5-12

Part No. Qty. Approx. Each

Wt. (lbs.)

CC9 EA 14

Part No. Qty. Approx. Each

Wt. (lbs.)

LP9 EA 1-14

Part No. Qty. Approx. Each

Wt. (lbs.)

SSS6 EA 14

Part No. Qty. Approx. Each

Wt. (lbs.)

G10 EA 1-14

Toolbox & Tools

Toolbox

9" Cable Cutter

Lineman's Pliers

Standard Slot Screwdriver

Standard Vise-Grip®

Section 5.11

332332

Section 5

Ultraweld® Exothermic Connections

• Clamp properly aligns and supports Ground Rods for welding type GG connections. See page 286 for details.

 $GGRQWKLUGFODPSLQFOXGHGLVXVHGWRFRQYHUWLQWRD&DEOH&ODPSLQJV\VWHP7KXVSUHYHQWLQJFDEOHVXQGHU

tension from moving during welding and ensuring no weld metal leakage. This ensures quality connections and

increases the life of the mold.

Cable Clamping

Ground Rod Clamping

Materials, Tools & Accessories

• TOOLKIT Includes:

 722/%2;[[

plastic toolbox with tray

 &&&DEOH&XWWHUV

 /3/LQHPDQV3OLHUV

 6666FUHZGULYHU

 9*9LVH*ULSV

 )/7,*)OLQW,JQLWHU

 &&%56+&DUG&ORWK%UXVK

 0&%56+0ROG&OHDQLQJ%UXVK

 ',6..,7'LVN.LW

Part No. Qty. Approx. Each

Wt. (lbs.)

TLKIT EA 10

USTLKIT EA 23-14

Part No. Qty. Approx. Each

Wt. (lbs.)

GRCC EA 18

Toolkits

Ground Rod & Cable Clamp

Section 5.11

• USTOOLKIT Includes:

 86&21752//(5

 722/%2;[[

plastic toolbox with tray

 0+0ROG+DQGOH

 &6.,7&KDLQ6XSSRUW.LW

 0&%56+0ROG&OHDQLQJ%UXVK

 6)7<*/66DIHW\*ODVVHV

 */29(6/HDWKHU3DOP*ORYHV

 0$%3$'$EUDVLYH3DG

 8/75$:5$30ROG%ODQNHW

 75&+'7RUFK+HDGZLWK,JQLWHU

Section 5

Ultraweld® Exothermic Connections

 Class AA

Cable Codes Technical Information

6TXDUH,QFKHV[ 0&0

0&0[[-4  Square Inches

6TXDUH,QFKHV[ 6TXDUH0LOOLPHWHU

6TXDUH0LOOLPHWHU[[-3  Square Inches

6TXDUH0LOOLPHWHUV[ 0&0

0&0[ 6TXDUH0LOOLPHWHUV

0&0 NFPLO FLUFXODUPLO

Size in

Circular

mils

Size

A.W.G.

Conductor

Diameter

Number of Wires

Cable Code

719376191

1,000,000

800,000

750,000

700,000

1000

800

750

700

1.152"

1.031"

.998"

.964"

.1470

.1424

.1375

.1644

.1145

.1109

.1071

.1280

.0938

.0908

.0877

0.148 00

&0

&0

&0

600,000

500,000

400,000

600

500

400

.893"

.813"

.728"

.1273

.1622

.1451

.0992

.1162

.1040

.0812

.0905

.0810

&0

&0

&0

350,000

300,000

250,000

350

300

250

.681"

.630"

.575"

.1357

.1257

.1147

.0973

.0900

.0822

.0757

.0701

.0640

&0

&0

&0

211,600

167,800

133,100

40

30

20

.528"

.470"

.419"

.1739

.1548

.1379

.1055

.0940

.0837

.0756

.0763

.0600

40

30

20

105,500

83,690

66,370

10

.373"

.332"

.292"

.1228

.1093

.0974

.0745

.0664

.0591

.0534

.0467

10

52,630

41,740

26,240

.260"

.232"

.184"

.0867

.0772

.0612

.0526

.0469

.0372

16,510

10,380

6,530

4,110

.146"

.116"

.0915"

.0726"

.0486

.0385

.0305

.0242

.0295

.0234

.0185

.0417

Size

A.W.G.

Cross

Sectional

Area

Circular Mils

Wire

Diameter

Cable

Code

40

30

20

10

211,600

167,800

133,100

105,500

.4600"

.4096"

.3648"

.3249"

40S

30S

20S

10S

83,690

66,370

52,630

41,740

.2893"

.2576"

.2294"

.2043"

26,250

16,510

10,380

6,530

4,110

.1620"

.1285"

.1019"

.0808"

.0641"

10S

12S

14S

Conductor Identi¿cation

Bare Class A, B, and C Concentric Stranded Conductors

Based on A.S.T.M Standard Speci¿cations

Bare Solid Copper Conductors

Based on A.S.T.M Standard Speci¿cations

Conductor Area Conversions

Section 5.12

334334

Section 5

Ultraweld® Exothermic Connections

Technical Information Cable Codes & Pipe Sizes

Standard Weight ASTM A53-90-B

(Schedule 40) ANSI/ASME B36.10M-1985

Nominal

Size O.D. Wall

Thickness

Mold

Code

1-14"

1-12"

1.315"

1.66"

1.9"

.133"

.14"

.145"

1.25

1.5

2-12"

2.375"

2.875"

.154"

.203"

2.5

3-12"

3.5"

4.5"

5.563"

.216"

.226"

.237"

.258"

3.5

10"

6.625"

8.625"

10.75"

.28"

.322"

.365"

Steel Pipe Sizes

Section 5.12

Cable Code Cable

Stranding

Nominal

Diameter (in.)

Cross Sectional

Area (kcmil)

310CW 310 CW .220 31.15

39CW 39 CW .247 39.28

38CW 38 CW .277 49.53

710CW 710 CW .306 72.68

37CW 37 CW .311 62.45

79CW 79 CW .343 91.65

36CW 36 CW .349 78.75

78CW 78 CW .385 115.60

35CW 35 CW .392 99.31

77CW 77 CW .433 145.70

76CW 76 CW .486 183.80

75CW 75 CW .546 231.63

199CW 199 CW .572 248.70

74CW 74 CW .613 292.20

198CW 198 CW .642 313.70

197CW 197 CW .721 395.60

196CW 196 CW .810 498.60

195CW 195 CW .910 628.70

Copper-Clad Steel Conductors

Section 5

Ultraweld® Exothermic Connections

 Plain steel, stainless steel, stainless clad rods or galvanized steel.

 Add S to sectional ground rod size for connections to end of rod such as

GD, GF, G, GT, GG

Nominal

Size Material Type Body

Diameter

Thread

Size

Ground Rod

Code

12"

Copper-clad

Steel

Copper-clad

Sectional

Plain

.505"

.50"

.475"

916"

NA

12F

58"

Steel

Copper-clad

Plain

Sectional

.625"

.563"

NA

58"

58F

58S

34"

Steel

Copper-clad

Plain

Sectional

.75"

.682"

NA

34"

34F

34S

Steel

Copper-clad

Plain

Sectional

1.00"

.914"

NA

10F

10S

Ground Rods

Ground Rods & Bars Technical Information

Thickness Width Circular

Mil Size

Weight

Lbs. per Foot Busbar Code

18"

1-12"

159,200

238,700

318,300

.484

.726

.969

181

181.5

182

316" 1"

238,700

477,500

.727

1.45

3161

3162

14"

1-12"

318,300

477,500

636,600

954,900

1,273,000

.969

1.45

1.94

2.91

3.88

141

141.5

142

143

144

38"

1-12"

477,500

716,200

954,900

1,432,000

1,910,000

1.45

2.18

2.91

4.36

5.81

381

381.5

382

383

384

12"

1,273,000

1,910,000

2,546,000

3.88

5.81

7.75

122

123

124

Rectangular Copper Busbar

Section 5.12

336336

Section 5

Ultraweld® Exothermic Connections

Section 5.12

Rebar

Sizes

Nominal Dimensions Equivalent

Copper

Sizes*

Rebar Code

Diameter

Inches

Cross-sectional

Area-Sq. Inches

.375"

.50"

.625"

.75"

.11"

.20"

.31"

.44"

9 AWG

.875"

1.128"

1.27"

.60"

.79"

1.27"

10

20

1.41"

1.693"

2.257"

1.56"

2.25"

30

0&0

450

Reinforcing Bars

Technical Information Bars

.375” .50” .625”

.75”

.875”

1”

1.128”

1.27”

1.41”

1.693”

2.257”

345

diameter

Rebar Size Chart

 Based on 8 IACS, rounded to the next higher commercial copper size.

Section 6

Technical Assistance

Section 6

Technical Assistance

Index

Description Page

6.1 Lightning Risk Assessment ................................................................338

 6WUXFWXUDO/LJKWQLQJ3URWHFWLRQ6\VWHP6SHFL¿FDWLRQ ............................344

 8QGHUZULWHUV/DERUDWRULHV0DVWHU/DEHO,QVSHFWLRQ6HUYLFH ..................348

6.4 Typical Lightning Protection Drawings ................................................349

6.5 Lightning Protection & Grounding Details ...........................................353

 :LUHOHVV&RPPXQLFDWLRQ6LWH/3*URXQGLQJ6\VWHP6SHFL¿FDWLRQ ......364

6.7 Wireless Communication Drawings & Details .......................................370

 6LJQDO5HIHUHQFH*ULG6\VWHP6SHFL¿FDWLRQ .........................................375

 6LJQDO5HIHUHQFH*ULG65*,QVWDOODWLRQ,QVWUXFWLRQV ..........................379

 *URXQGLQJ%RQGLQJIRU&RPPXQLFDWLRQV6\VWHP6SHFL¿FDWLRQ

 $16,7,$% .............................................................................381

NOTE:

Our catalog drawings & details are available on

our CD version of this catalog and our website.

Please contact us to request a Catalog CD.

338338

Section 6

Technical Assistance

Harger Lightning & Grounding

is pleased to present the

Lightning

Risk Assessment

Guide

to Aid in the Determination of the

Need for Lightning Protection

(per NFPA 780 2011 Edition)

For years, architects, engineers, building managers, owners, and insurance

carriers have been seeking a more professional method of evaluating the

need for lightning protection.

In the past, the decision to provide lightning protection was often based on

gambles and guesswork by well-meaning persons, not having specialized

training in lightning protection. Tragic and unnecessary losses have

occurred because of this approach.

Now, by use of this guide, you may make a more accurate determination

regarding the need for lightning protection. nce the need for protection

has been established, loss of life and property can be avoided by the

installation of an approved lightning protection system.

In those special cases where professional consultation or installation is

desired, Harger Lightning & Grounding stands ready to be of service.

Section 6.1

Lightning Risk Assessment

Section 6

Technical Assistance

Figure 1: Lightning Flash Density Map

Few areas in the United States are free from thunderstorms and their

attendant hazards, but some areas have more storms than others. The

PDSVKRZVWKHDYHUDJHOLJKWQLQJÀDVKGHQVLW\LQÀDVKHVNP2year - for the

United States.

Lightning data provided by the U.S. National Lightning Detection NetworkTM

0HDVXUHGOLJKWQLQJÀDVKGHQVLW\FRUUHFWHGIRU1/'1GHWHFWLRQHI¿FLHQF\

1989-1998 Average U.S. Lightning Flash Density Flashes per Square Kilometer per

Year. (Courtesy Global Atmospherics, Inc.)

Lightning loss risk assessment involves the evaluation

of various criteria to determine the risk of loss due

to lightning. This guide is designed to assist in that

determination. As a guide, it is not possible to cover

each special design element that may render a

structure more or less susceptible to lightning damage.

In these special cases it is recommended the user seek

professional advice. Personal and economic factors are

very important and must be considered in addition to

the assessment obtained by use of this guide.

The probability that a structure or obect will be struck

by lightning is the product of the equivalent collection

DUHDRIWKHVWUXFWXUHRUREMHFWDQGWKHOLJKWQLQJÀDVK

density for the area that the structure is located.

This risk assessment method is a guide that takes into

DFFRXQWWKHOLJKWQLQJÀDVKGHQVLW\DQGWKHIROORZLQJ

factors

1. Building environment

2. Type of construction

3. Structure occupancy

4. Structure contents

5. Li g h tn i n g s t rok e c o n seq u e nce s

Lightning risk for a structure is the product of the

lightning strike frequency and the consequence of the

strike to the structure.

/LJKWQLQJ)ODVK'HQVLW\1g7KH\HDUO\QXPEHURI

ÀDVKHVWRJURXQGSHUVTXDUHNLORPHWHUOLJKWQLQJÀDVK

density, is found in Figure 1.

Section 6.1

Lightning Risk Assessment

340340

Section 6

Technical Assistance

Method:

&DOFXODWHDQGFRPSDUHWKHH[SHFWHG/LJKWQLQJ6WULNH)UHTXHQF\1dIRUWKHIDFLOLW\WRWKH7ROHUDEOH/LJKWQLQJ6WULNH

)UHTXHQF\1c

Step 1: Determination of Expected Lightning Strike Frequency (Nd)

Nd  Ng • Ae • C1 • 10-6

Where

Nd  the expected yearly lightning strike frequency to the structure

Ng WKH\HDUO\DYHUDJHOLJKWQLQJÀDVKGHQVLW\LQWKHUHJLRQZKHUHWKHVWUXFWXUHLVORFDWHG'HWHUPLQHYDOXHIURP

)LJXUH

Ae WKHHTXLYDOHQWFROOHFWLRQDUHDP2RIWKHVWUXFWXUH'HWHUPLQHIURP)LJXUH

C1 WKHHQYLURQPHQWDOFRHI¿FLHQW'HWHUPLQHYDOXHIURP7DEOH

Figure 2: Calculation of Equivalent Collection Volume (Ae)

Rectangular Structure

Structure where a Prominent Part

Encompasses All Portions of the

Lower Part of the Structure.

Structure where Prominent Part

Encompasses a Portion of the

Lower Part of the Structure.

For a rectangular structure, Ae /:+/:ʌ9H2.

Ae  ʌ9H2

For complex structures determine the equivalent collective area.

Section 6.1

Lightning Risk Assessment

Section 6

Technical Assistance

Step 2: Tolerable Lightning Frequency (Nc)

7KHWROHUDEOHOLJKWQLQJIUHTXHQF\1cLVDPHDVXUHRIWKHGDPDJHULVNWRWKHVWUXFWXUHLQFOXGLQJIDFWRUVDIIHFWLQJ

risks to the structure, environment, and money loss.

It is calculated as follows

Where values for C2 , C3 , C4 and C5 are determined from Tables 2 through 5.

Nc  1.5 x 10-3

C2 • C3 • C4 • C5

Relative Structure Location C1

Structure located within a space containing structures or trees of the

same height or taller within a distance of 3H 0.25

Structure surrounded by smaller structures within a distance of 3H 0.5

Isolated structure, no other structures within a distance of 3H 1

Isolated structure on a hilltop 2

Table 1: Environmental Coef¿cient C1

Note 3H  3 times the highest point in the structure

Structure Metal Roof Nonmetallic Roof Flammable Roof

0HWDO 0.5 1 2

Nonmetallic 1 1 2.5

Flammable 2 2.5 3

Table 2: Determination of Structural Coef¿cient C2

Structural Contents C3

/RZYDOXHDQGQRQÀDPPDEOH 0.5

6WDQGYDOXHDQGQRQÀDPPDEOH 1

+LJKYDOXHPRGHUDWHO\ÀDPPDEOH 2

([FHSWLRQDOYDOXHÀDPPDEOHFRPSXWHURUHOHFWURQLFV 3

Exceptional value, irreplaceable cultural contents 4

Table 3: Determination of Structural Contents Coef¿cient C3

Section 6.1

Lightning Risk Assessment

342342

Section 6

Technical Assistance

Step 3: Determine Protection Level

&RPSDUH6WHS([SHFWHG/LJKWQLQJ)UHTXHQF\1dWR6WHS7ROHUDEOH/LJKWQLQJ)UHTXHQF\1c

If Nd > Nc then a lightning protection system should be installed.

If Nd  Nc then a lightning protection system can be optional.

The risk assessment has been adapted from and

conforms to the Lightning Risk Assessment presented

in NFPA 780-2011, Annex L. NFPA 780-2011 can be

purchased directly from the National Fire Protection

$VVRFLDWLRQKWWSZZZQISDRUJ

Structural Contents C4

Unoccupied 0.5

Normally occupied 1

'LI¿FXOWWRHYDOXDWHRUULVNRISDQLF 3

Table 4: Determination of Structural Occupancy Coef¿cient C4

Structural Contents C5

Continuity of facility services not required, no environmental impact 1

Continuity of facility services required, no environmental impact 5

Consequences to the environment 10

Table 5: Determination of Lightning Consequence Coef¿cient C5

Section 6.1

Lightning Risk Assessment

Section 6

Technical Assistance

Proect 

Date 

Data Input / Equations Computation Results

Equivalent collection volume area.

Ae /:+/:ʌ9H 2

IRUDUHFWDQJXODUVWUXFWXUH

Ae  ʌ9H 2

VWUXFWXUHZLWKDSURPLQHQWSDUW

HQFRPSDVVLQJDOOORZHUSDUWVRIVWUXFWXUH

Expected lightning strike frequency

to the structure

Nd  Ng • Ae • C1 • 10-6

Tolerable lightning frequency to

the structure.

If Nd  Nc - Lightning Protection System may be optional

If Nd  Nc - Lightning Protection System should be installed

L

W

H

H2

H

Ae

Ng

Ae

C1

Nd

C2

C3

C4

C5

Nc

Nc  1.5 x 10-3

C2 • C3 • C4 • C5

Lightning Risk Assessment Worksheet

Section 6.1

Lightning Risk Assessment

344344

Section 6

Technical Assistance

Section 26 41 13 (Formerly 16670) – Structural Lightning Protection System Speci¿cation

Part 1 – GENERAL

1.01 Summary

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contract drawings. The system shall provide safety for the building, the buildings contents and

occupants by preventing damage caused by lightning. The design of this system is to be in strict

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Inc. The completed system shall comply with the latest editions of the Installation Requirements for

Lightning Protection Systems, UL96A and of the National Fire Protection Associations Lightning

Protection Standard, NFPA 780.

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services required for the completion of a functional and unobtrusive lightning protection system

approved by the architect, engineer and Underwriters Laboratories Inc.

1.02 References The completed lightning protection system shall comply with the latest issue of the following

  VWDQGDUGVDQGIRUPDSDUWRIWKLVVSHFL¿FDWLRQ

a. NFPA 780, Standard for the Installation of Lightning Protection Systems.

b. UL 96A, Installation Requirements for Lightning Protection Systems

1.03 Submittals

a. Shop drawings shall be submitted to the architect and engineer for approval prior to

commencement of the installation. Shop drawing are to show the extent of the system layout

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details of the products to be used in the installation.

1.04 uality Assurance

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the installation.

Part 2 – PRODUCTS

2.01 Standard

a. All materials used in the installation shall be new and shall comply in weight, size and composition

as required by UL 96A and NFPA 780 and shall be labeled or listed by Underwriters Laboratories

    ,QFIRUXVHLQOLJKWQLQJSURWHFWLRQV\VWHPV7KHV\VWHPIXUQLVKHGXQGHUWKLVVSHFL¿FDWLRQVKDOOEH

the standard product of a manufacturer regularly engaged in the production of lightning

protection equipment. The manufacturer shall be listed by UL as a recognized manufacturer of

lightning protection components.

 $FFHSWDEOH0DQXIDFWXUHUV

a. Harger Lightning & Grounding

301 iegler Drive, Grayslake, IL 60030

    łł)D[ 

    (PDLOKDUJHUVDOHV#KDUJHUFRPł:HEVLWHZZZKDUJHUFRP   

Section 6.2

Structural Lightning Protection System Speci¿cation

Section 6

Technical Assistance

Section 26 41 13 (Formerly 16670) – Structural Lightning Protection System

Speci¿cation

 0DWHULDOV

a. Class I materials shall be used on structures that do not exceed 75 feet in height and Class II

materials shall be used on structures that are 75 feet or higher above average grade.

b. Copper materials shall not be mounted on aluminum surfaces including Galvalume, galvanized steel

and zinc this includes these materials that have been painted.

c. Aluminum materials shall not come into contact with earth or where rapid deterioration is possible.

Aluminum materials shall not come into contact with copper surfaces.

2.04 Air Terminals

a. Air terminals shall proect a minimum of ten inches above the obect or area it is to protect and

    VKDOOEHORFDWHGDWLQWHUYDOVQRWH[FHHGLQJ¶´DORQJULGJHVDQGDORQJWKHSHULPHWHURIÀDW 

    RUJHQWO\VORSLQJURRIVÀDWRUJHQWO\VORSLQJURRIVLQFOXGHURRIVWKDWKDYHDSLWFKOHVVWKDQ

Flat or gently sloping roofs exceeding 50-0 in width shall be protected with additional air terminals

located at intervals not exceeding 50. Air terminals shall be located within two feet of roof edges

and outside corners of protected areas.

   E$LUWHUPLQDOVVKDOOEHLQVWDOOHGRQVWDFNVÀXHVPHFKDQLFDOXQLWVDQGRWKHUPHWDOOLFREMHFWVQRW 

located within a zone of protection and which have an exposed metal thickness less than 316 of

an inch. bects having an exposed metal thickness 316 of an inch or greater shall be connected

    WRWKHOLJKWQLQJSURWHFWLRQV\VWHPDVUHTXLUHGE\WKHVSHFL¿HGVWDQGDUGVXVLQJPDLQVL]HFRQGXFWRU

and bonding plates having a minimum of 3 square inches of surface contact area.

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including the use of adhesive that is compatible with the surface it is to be used on or stainless

steel fasteners.

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structures and shall provide a two way horizontal or downward path from each air terminal to

connections with the ground system. Conductors shall be free of excessive splices and no bend of

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bend less than 8 inches.

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be smaller than the main roof conductor. Down conductors shall be spaced at intervals averaging

not more than 100 feet around the perimeter of the structure. In no case shall a structure have

fewer than two down conductors. Where down conductors are installed exposed on the exterior of

a structure and are subect to physical damage or displacement, guards shall be used to protect the

    FRQGXFWRUDPLQLPXPRIIHHWDERYHJUDGH0HWDOOLFJXDUGVVKDOOEHERQGHGDWHDFKHQG

f. In case of structural steel frame construction, down conductors may be omitted and roof

conductors shall be connected to the structural steel frame at intervals not exceeding 100 feet

along the perimeter of the structure.

Section 6.2

Structural Lightning Protection System Speci¿cation

346346

Section 6

Technical Assistance

Section 26 41 13 (Formerly 16670) – Structural Lightning Protection System

Speci¿cation

2.05 Roof Penetrations

a. Roof penetrations required for down conductors or for connection to structural steel framework

    VKDOOEHPDGHXVLQJWKUXURRIDVVHPEOLHVZLWKVROLGULVHUEDUVDQGDSSURSULDWHURRIÀDVKLQJ 

    &RQGXFWRUVVKDOOQRWSDVVGLUHFWO\WKURXJKWKHURRI7KHURR¿QJFRQWUDFWRUVKDOOIXUQLVKDQG 

install the materials required to properly seal all roof penetrations of the lightning protection

    FRPSRQHQWVDQGDQ\DGGLWLRQDOURR¿QJPDWHULDOVRUSUHSDUDWLRQVUHTXLUHGE\WKHURR¿QJ 

manufacturer for lightning conductor runs to assure compatibility with the warranty for the roof

including roof pads that may be required to protect the roof under each of the lightning protection

components.

2.06 Ground Terminations

a. Ground electrodes shall be copper clad steel and a minimum 58 diameter and 10 feet long. A

ground electrode shall be provided for each down conductor. The down conductor shall be

connected to the ground electrode using a bronze ground rod clamp having a minimum of 1

contact between the ground electrode and the conductor measured parallel to the axis of the

ground electrode, or by an Ultraweld exothermically welded connection. Ground electrodes shall

be located a minimum of 2 feet below grade and shall be installed below the frost line where

    SRVVLEOHH[FOXGLQJVKDOORZWRSVRLOFRQGLWLRQV

b. Where the structural steel framework is utilized as the down conductor for the system, ground

terminals shall be connected to columns around the perimeter of the structure at intervals

averaging not more than 60 feet apart. Columns shall be grounded using either bonding plates

having 8 square inches of surface contact area or by Ultraweld exothermically welded connections.

c. All ground electrodes shall be interconnected with a ground loop conductor on structures that

    H[FHHGIHHWLQKHLJKW7KHJURXQGORRSFRQGXFWRUVKDOOEHVL]HGLQDFFRUGDQFHZLWKWKHVSHFL¿HG

standards and in no case shall be smaller than the main roof conductor.

2.07 Equipotential Grounding

a. Common interconnection of all grounded systems within the building shall be ensured by

    LQWHUFRQQHFWLQJWRWKHOLJKWQLQJSURWHFWLRQV\VWHPXVLQJPDLQVL]HFRQGXFWRUDQG¿WWLQJV

b. This interconnection shall include but is not limited to the electrical service, telephone and antenna

system grounds as well as all underground metallic piping systems including water, gas and sewer.

Interconnection to a gas or water line shall be made on the customers side of the meter.

c. Grounded metal bodies located within the required bonding distance as determined by the bonding

distance formula in the latest edition of NFPA-780 Standard for the Installation of Lightning

Protection Systems shall be bonded to the lightning protection system using the required bonding

conductors and connections.

2.08 Surge Protection

a. Surge suppression shall be provided at all power service entrances and at entrances of conductive

signal, data and communication services.

Section 6.2

Structural Lightning Protection System Speci¿cation

Section 6

Technical Assistance

Section 26 41 13 (Formerly 16670) – Structural Lightning Protection System

Speci¿cation

Part 3 – EXECUTION

3.01 Installation

a. The installation shall be installed by an UL listed lightning protection installation company.

3.02 Coordination

a. Coordinate the installation of the lightning protection system with other trades

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any materials on the roof.

 ,QVSHFWLRQDQG&HUWL¿FDWLRQ

a. New Structures

i. Upon completion of the installation of the lightning protection system the contractor shall furnish

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b. Additions or renovations

i. If the protected structure is an addition to or is attached to an existing structure that does not

have a functioning lightning protection system, the contractor shall certify that the new system

    LQVWDOOHGFRPSOLHVZLWKWKHVSHFL¿HGVWDQGDUGVDQGVKDOODGYLVHWKHRZQHURQWKHOLJKWQLQJ 

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ii. If the protected structure is an addition to or is attached to an existing structure that does have a

lightning protection system the contractor shall advise the owner of any additional work that may

be required in order to bring the existing lightning protection system into compliance with the

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Laboratories Inc.

END OF SECTION 26 41 13

Section 6.2

Structural Lightning Protection System Speci¿cation

348348

Section 6

Technical Assistance

Master Label Inspection Service

Harger Lightning & Grounding LVDVXEVFULEHUWRWKH0$67(5/$%(/&(57,),&$7(

352*5$0RI8QGHUZULWHUV/DERUDWRULHV,QF8/DVZHOODVWRWKH)DFWRU\,QVSHFWLRQ

Program for Lightning Protection Components.

Under the factory inspection service our lightning protection conductors and components

are regularly inspected and tested by UL representatives. Harger components bear the UL

label or listed mark depending on the type of component.

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installations that have been installed using only UL listed or labeled components in

accordance with the Installation Requirements for Lightning Protection Systems, UL96A.

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safety. It is THE NL third party testing and inspection service available to purchasers

of lightning protection systems that DES NT have direct industry involvement. It is not

involved in the marketing, manufacture, or installation of lightning protection systems

or components. Underwriters Laboratories has been active in the testing and inspection

of lightning protection components and systems since 1908. Their experience in the

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organization with proprietary interests.

Underwriters inspection service for the lightning protection industry involves two separate

inspection steps. A UL inspector inspects the lightning protection components and labels

are applied to conductors and air terminals at the factory. A UL representative then inspects

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will be issued within 48 hours of the completion of the inspection or after variances are

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FHUWL¿FDWHSRVWHGWRWKH8/ZHEVLWHSURYLGLQJSURRIWKDWWKHOLJKWQLQJSURWHFWLRQV\VWHP

LVLQFRPSOLDQFHZLWK8/6WDQGDUGV&HUWL¿FDWHVPXVWEHUHQHZHGHYHU\¿YH\HDUVZKLFK

requires another inspection by UL.

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be found at their web site httpwww.ul.comlightning.

THERE IS NO SUBSTITUTE FOR THE MASTER LABEL

Section 6.3

Underwriters Laboratories Inc.

Section 6

Technical Assistance

Residential Lightning Protection

Section 6.4

Typical Lightning Protection Drawings

350350

Section 6

Technical Assistance

Residential Lightning Protection

Section 6.4

Typical Lightning Protection Drawings

Section 6

Technical Assistance

Commercial Lightning Protection

Section 6.4

Typical Lightning Protection Drawings

352352

Section 6

Technical Assistance

Commercial Lightning Protection

Section 6.4

Typical Lightning Protection Drawings

Section 6

Technical Assistance

Section 6.5

Lightning Protection & Grounding Details

354354

Section 6

Technical Assistance

Section 6.5

Lightning Protection & Grounding Details

Section 6

Technical Assistance

Section 6.5

Lightning Protection & Grounding Details

356356

Section 6

Technical Assistance

Section 6.5

Lightning Protection & Grounding Details

Section 6

Technical Assistance

Section 6.5

Lightning Protection & Grounding Details

358358

Section 6

Technical Assistance

Section 6.5

Lightning Protection & Grounding Details

Section 6

Technical Assistance

Section 6.5

Lightning Protection & Grounding Details

360360

Section 6

Technical Assistance

Section 6.5

Lightning Protection & Grounding Details

Section 6

Technical Assistance

Section 6.5

Lightning Protection & Grounding Details

362362

Section 6

Technical Assistance

Section 6.5

Lightning Protection & Grounding Details

Section 6

Technical Assistance

Section 6.5

Lightning Protection & Grounding Details

364364

Section 6

Technical Assistance

Section 33 79 00 (Formerly 16711) – Wireless Communication Site Lightning

Protection and Grounding System Speci¿cation

Part 1 – GENERAL

1.01 Summary

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structures included on the contract drawings that do not fall within a zone of protection generated by

the taller tower. The system shall provide safety for the obects mounted on the tower, the building,

the buildings contents and occupants by preventing damage caused by lightning. The design of this

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apply.

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the installation of Lightning Protection System. The completed system shall comply with the

latest editions of the Installation Requirements for Lightning Protection Systems, UL96A and of the

National Fire Protection Associations Lightning Protection Standard, NFPA 780.

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of skilled trained personnel, materials and services required for the completion of a functional and

unobtrusive lightning protection system on the shelter and a complete grounding system for the site.

1.02 References

a. Lightning Protection for the Shelter

I. NFPA 780, Standard for the Installation of Lightning Protection Systems.

II. UL 96A, Installation Requirements for Lightning Protection Systems.

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b. Grounding

I. NFPA 70, National Electric Code

II. IEEE Std.1100, IEEE Recommended Practice for Powering and Grounding Electronic Equipment.

1.03 Submittals

a. Shop drawings shall be submitted to the architect and engineer for approval prior to commencement of

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used in the installation.

Part 2 – TOWER

2.01 Air Terminals

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may be mounted at an angle on the side of the tower to insure the obect falls within the zone of

protection.

b. The air terminals shall be constructed of 304 stainless steel or copper clad steel for strength. Two

inches of thread shall be provided on the bottom of the air terminal for mounting purposes. The

air terminal shall be fastened to the tower with pressure type connections utilizing stainless steel nuts

and lock washers.

Section 6.6: Wireless Communication Site

Lightning Protection & Grounding System Speci¿cation

Section 6

Technical Assistance

Section 33 79 00 (Formerly 16711) – Wireless Communication Site Lightning

Protection and Grounding System Speci¿cation

2.02 Down Conductors

a. The tower legs shall be utilized as the down conductor for the lightning protection system as they

provide an acceptable path of conductance in addition utilizing the tower legs will eliminate the need

to fasten the down conductor the entire height of the tower.

2.03 Grounding

a. Coax Cables

I. The coax cables shall be grounded to the tower at the top and bottom, and right before entering

the equipment shelter, using coaxial grounding kits. Ground bars may be mounted on the tower

to provide grounding points for the coaxial grounding kits. If the tower is taller than 150,

the cables shall be grounded every 75 or less. The coax cables shall be run down the center of

the tower whenever possible.

b. Ground Rods

I. Ground radials utilizing 58 x 10 copper clad steel ground rods and 2 AWG solid tin coated

copper ground conductor shall be used as the grounding electrodes. The ground conductor

shall be connected to the tower or to a tower leg grounding strap with Ultraweld exothermic

connections. In new construction, the rebar in the tower footing shall also be connected to the

grounding system with Ultraweld exothermic connections.

II. The ground rods shall be spaced 16 apart along the radial. The 2 AWG ground conductors shall

be connected to the ground rod using Ultraweld exothermic connections. The length and

number of ground radials required will vary due to ground resistance which is affected by the

soil conditions. The length of the radials should not be more than 75. The ground resistance shall

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or less.

c. Ground Loop Conductor

I. A ground loop conductor utilizing 2 AWG solid tinned copper conductor shall encompass the base

of the tower and shall be connected to the shelter grounding system and shall interconnect all

ground electrodes.

d. Guy Wires

I. Guy wires and guy anchors shall also be grounded. Tinned coated bronze or stainless steel

pressure connectors shall connect the guy wires to the 2 AWG solid tinned copper conductors.

The ground conductor should be connected to the guy anchor with Ultraweld exothermic

connections if permitted by the manufacturer. The conductors shall be connected to two 58 x 10

copper clad ground rods spaced 16 apart with Ultraweld exothermic connections.

Part 3 – SHELTER

3.01 A shelter that is not located within a zone of protection generated by the tower shall be protected by a

lightning protection system.

Section 6.6: Wireless Communication Site

Lightning Protection & Grounding System Speci¿cation

366366

Section 6

Technical Assistance

3.02 Air Terminals

a. Air terminals shall proect a minimum of ten inches above the obect or area it is to protect and shall

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shall be located within two feet of roof edges and outside corners of protected areas.

b. Air terminals shall be installed on mechanical units and other metallic obects not located within a

zone of protection and which have an exposed metal thickness less than 316 of an inch. bects

having an exposed metal thickness 316 of an inch or greater shall be connected to the lightning

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having a minimum of 3 square inches of surface contact area.

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including the use of adhesive that is compatible with the surface it is to be used on or stainless steel

fasteners.

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structures and shall provide a two way horizontal or downward path from each air terminal to

connections with the ground system. Conductors shall be free of excessive splices and no bend of a

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less than 8 inches.

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smaller than the main roof conductor. Down conductors shall be spaced at intervals averaging

not more than 100 feet around the perimeter of the structure. In no case shall a structure have

fewer than two down conductors. Where down conductors are installed exposed on the exterior of

a structure and are subect to physical damage or displacement, guards shall be used to protect the

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3.03 Roof Penetrations

a. Roof penetrations required for down conductors or for connection to structural steel framework shall

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required to properly seal all roof penetrations of the lightning protection components and any

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conductor runs to assure compatibility with the warranty for the roof including roof pads that may be

required to protect the roof under each of the lightning protection components.

3.04 Grounding

a. Ground loop conductor

I. A ground loop conductor utilizing 2 AWG solid tinned copper conductor shall encompass the

shelter and be connected to the tower grounding system and shall interconnect all ground

electrodes.

Section 33 79 00 (Formerly 16711) – Wireless Communication Site Lightning

Protection and Grounding System Speci¿cation

Section 6.6: Wireless Communication Site

Lightning Protection & Grounding System Speci¿cation

Section 6

Technical Assistance

b. Ground electrodes

I. Ground electrodes shall be copper clad steel and a minimum 58 diameter and 10 feet long. A

ground electrode shall be provided for each down conductor and shall be spaced on average 16

apart. The down conductor shall be connected to the ground electrode by an Ultraweld

exothermically welded connection. Ground electrodes shall be located a minimum of 2 feet below

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c. Bonding

I. The structural steel and or rebar of the shelter shall be connected to the ground loop at each

corner with Ultraweld exothermic connections.

d. Ground mesh

I. Equipotential ground mesh shall be provided and connected to the tower grounding system

and the shelter ground loop with Ultraweld exothermic connections. The ground mesh can

be strategically placed to help protect personnel against step and touch voltages and improve the

grounding system. 58 x 10 copper clad ground rods shall be connected to each corner of the

ground mesh with Ultraweld exothermic connections.

e. Ground Bars

I. A  thick copper exterior ground bar shall be provided and installed on the exterior of the

shelter near the point where the coax lines enter the shelter. The ground bar shall be connected to

the grounding system with an Ultraweld exothermic connection and shall serve as the single point

ground bus.

II. A  thick copper interior ground bar shall be provided and installed on the inside of the shelter

on the opposite side of the wall that the exterior ground bar is mounted. The interior ground

bar shall be connected to the exterior bar using a min. 2 wide copper strap, 2 AWG solid

tinned copper ground conductor or with a solid copper or brass horizontal riser bar. When

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with an Ultraweld exothermic connection when possible. All interior equipment and grounded

metal bodies shall be connected to the interior ground bar.

3.05 Equipotential Grounding

a. Common interconnection of all grounded systems within the building shall be ensured by

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b. This interconnection shall include but is not limited to the electrical service, telephone and antenna

system grounds as well as all underground metallic piping systems including water, gas and sewer.

Interconnection to a gas or water line shall be made on the customers side of the meter. Fences,

generators and rebar in new construction shall also be bonded to the grounding system. Steps shall

be taken to ensure a continuous bond for all grounded metal bodies. All underground and wherever

possible above ground connections shall be with Ultraweld exothermic connections.

Part 4 – Dif¿cult Grounding Conditions

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ground resistance may be ineffective. In this situation, the ground electrode system may require the

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encountered.

Section 33 79 00 (Formerly 16711) – Wireless Communication Site Lightning

Protection and Grounding System Speci¿cation

Section 6.6: Wireless Communication Site

Lightning Protection & Grounding System Speci¿cation

368368

Section 6

Technical Assistance

Part 5 – Equipment Protection

5.01 RF Surge Protection

a. All coax cables shall be grounded to the single point exterior ground bar before entering the building.

In-line suppressors shall be installed immediately after the coax enters the building. These suppressors

shall be grounded to the interior ground bar.

5.02 AC Surge Suppression

a. Surge suppression shall be provided at all service entrances.

b. Surge protection shall be installed at the service entrance panel. The unit shall have one time

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c. Series type plug-in suppressors shall be installed at the plug-in receptacles where sensitive

communications equipment is connected.

5.03 Telephone  Data Surge Suppression

a. Surge suppression shall be provided at all service entrances and at entrances of conductive signal,

data and communication services.

b. In-line twisted pair protectors shall be installed for all telephone, data, fax, modem lines, etc. They

shall also be bonded to the interior ground bar.

Part 6 – Acceptable Sources / Manufacturers

 $FFHSWDEOH0DQXIDFWXUHUV

a. Harger Lightning & Grounding

301 iegler Drive, Grayslake, IL 60030

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Section 33 79 00 (Formerly 16711) – Wireless Communication Site Lightning

Protection and Grounding System Speci¿cation

Section 6.6: Wireless Communication Site

Lightning Protection & Grounding System Speci¿cation

Section 6

Technical Assistance

Section 33 79 00 (Formerly 16711) – Wireless Communication Site Lightning

Protection and Grounding System Speci¿cation

Part 7 – List of Approved Materials

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approved Harger air terminal bases

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connectors

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ground bars

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END OF SECTION 33 79 00

Section 6.6: Wireless Communication Site

Lightning Protection & Grounding System Speci¿cation

370370

Section 6

Technical Assistance

Exterior Grounding Layout

Section 6.7

Wireless Communication Drawings

Section 6

Technical Assistance

Exterior Grounding Layout

Section 6.7

Wireless Communication Drawings

372372

Section 6

Technical Assistance

Interior Shelter Layout

Section 6.7

Wireless Communication Drawings

Section 6

Technical Assistance

Section 6.7

Wireless Communication Details

374374

Section 6

Technical Assistance

Section 6.7

Wireless Communication Details

Section 6

Technical Assistance

Section 26 05 26.xx (Formerly 16065) – Signal Reference Grid System Speci¿cation

Part 1 – GENERAL

1.01 Summary

a. Provide a complete grounding system that reduces or eliminates high frequency transients by

achieving a common ground reference for all equipment within a contiguous area. It consists

of a signal reference grid, low-impedance bonding straps, transient suppression plates and bare copper

bonding conductors.

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frequency ground systems.

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services required for the completion of a functional signal reference grid system approved by the

architect and engineer

1.02 References The completed signal reference grid system shall comply with the latest issue of the following

  VWDQGDUGVDQGIRUPDSDUWRIWKLVVSHFL¿FDWLRQ

a. IEEE Std.1100, IEEE Recommended Practice for Powering and Grounding Electronic Equipment.

b. NFPA 70, National Electric Code

1.03 Submittals

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architect and engineer for approval prior to installation.

b. Catalog pages or technical data sheets for all products used to as part of the signal reference grid

System shall be submitted to the architect and engineer for approval prior to installation.

1.04 Delivery, Storage and Handling

a. Store products in manufacturers unopened packaging until ready for installation.

Part 2 – PRODUCTS

2.01 Standard

a. All materials used in the installation shall be new and shall comply in weight, size and composition

as required by manufacturer and shall be labeled or listed by Underwriters Laboratories Inc. for use

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manufacturer regularly engaged in the production of high frequency grounding equipment.

  $FFHSWDEOH0DQXIDFWXUHUV

a. Harger Lightning & Grounding

301 iegler Drive, Grayslake, IL 60030

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 0DWHULDOV

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Section 6.8

Signal Reference Grid System Speci¿cation

376376

Section 6

Technical Assistance

Section 26 05 26.xx (Formerly 16065) – Signal Reference Grid System Speci¿cation

b. SBG rolls shall be between 4 feet to 16 feet wide.

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pipes and other metal items shall be made using the Ultraweld Exothermic Welding Process.

d. The SBG sections shall be rolled on tubes with the outside of the roll protected for shipment.

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Part 3 – EXECUTION

3.01 General Installation

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3.02 SBG Installation

a. SBG sections shall be welded together using Ultraweld old SBG2016K with US32 Weld etal and H1

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together, overlap the outside strip of one section over the outside strip of the adacent section and weld

together every two feet.

b. The SBG should be installed 6 inches to 18 inches from the outside walls to avoid interference with

pedestals. SBG does not have to be exactly centered between pedestals.

c. Whenever an obstruction is encountered, it is acceptable to cut the SBG to go around the obstruction

and splice connecting pieces of the SBG to suit.

d. SBG squares should not line up between adacent sections in a room or between rooms. ffset squares,

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interference to pedestals.

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f. Do not use mastic until all SBG mats have been installed and all Ultraweld connections between mats

and all low impedance riser and pedestal connections have been made.

g. If a section of SBG is damaged, then repair with old SRG2016K with US32 Weld etal and H-1

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h. Use Low Impedance Riser LIR to connect each equipment enclosure to the SBG. Ultraweld old

SRG2016K with US32 Weld etal and H-1 Handle Clamp is used for this connection. For low smoke-

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FRQYHUWLQJVWDQGDUGPROGVLQWRORZVPRNHQRÀDPHPROGV

i. LIR to be 26 gage x 2 x 72 copper strip, Part No. LIR72. Do not connect LIR risers to SBG strips closest

to outside walls. If possible, connect LIR no closer than the second SBG row away from outside walls of

room.

Section 6.8

Signal Reference Grid System Speci¿cation

Section 6

Technical Assistance

Section 26 05 26.xx (Formerly 16065) – Signal Reference Grid System Speci¿cation

. Exceptions can be made regarding HAC equipment if these are already positioned near walls. Cut LIR

as short as possible in all cases.

k. Always install two LIRs per equipment cabinet with one LIR being 20 to 40 longer than the next

and connect to the equipment on opposite sides.

3.03 Bonding Pedestals

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H-1 Handle Clamp.

c. For the 1 round pedestals, use old H61RD, H-4 Handle Clamp, and US25 Weld etal.

d. For the 78 square pedestals, use old H6.8S, H-4 Handle Clamp and US25 Weld etal.

e. For the 1 square pedestals, use old H61S, H-4 Handle Clamp and US25 Weld etal.

The cable should take the shortest path between the pedestal and the Signal Reference Grid. The

length of the wire should not exceed 2 feet.

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3.04 Bonding Building Steel

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strand copper cable with old A6B, H-1 Handle Clamp and US45 Weld etal.

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H-1 Handle Clamp. The cable should take the shortest path between the building steel and the Signal

Reference Grid.

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3.05 Bonding ther Steel embers

a. All conduits, water pipes, ducts, etc. entering the computer room shall be bonded to the SBG at each

end of the room if these are horizontal.columns within and at perimeter of the computer room shall

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US45 Weld etal.

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water pipes, and other round conductive members.

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etal and H-1 Handle Clamp.

Section 6.8

Signal Reference Grid System Speci¿cation

378378

Section 6

Technical Assistance

Section 26 05 26.xx (Formerly 16065) – Signal Reference Grid System Speci¿cation

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3.06 Coordination

a. Coordinate the installation of the high frequency signal reference grid grounding system with other

trades to avoid damage of installed materials.

END OF SECTION 26 05 26.xx

Section 6.8

Signal Reference Grid System Speci¿cation

Section 6

Technical Assistance

These instructions are intended to ensure the proper installation of Harger Signal Reference*ULGV65*

while saving time and money for the installer.

Receiving & Storage

1. Harger SRG rolls are shipped in closed trucks unless otherwise

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capable of unloading the SRG rolls.

2. Harger tries to limit SRG rolls to a weight of 250 pounds each.

3. SRG rolls are labeled on the ends. If you are storing the rolls

temporarily, make sure the marked ends are facing in the same

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rolls to be installed are the easiest ones to unstack.

5. Indoor storage is recommended.

6. Check your shipment against the shipping papers and installation

drawings to be sure the proper quantity has been received. Any discrepancies of any kind should be

brought to the attention of the carrier and your distributor.

7. Do not remove the roll protection until the roll is in place and ready to unroll.

Installation of the Signal Reference Grid

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the SRG strips.

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the drawing. The pedestal spot should be approximately in center of

grid opening. This will normally be 12" from the wall.

3. Any obstructions, such as columns or existing obstacles, can be

handled in either of the following ways

 &XWWKH65*WR¿WDURXQGWKHREVWUXFWLRQ

• Place the SRG on one side of the obstruction and, using one or more

workers, pull the SRG around the obstruction cutting where needed. Pedestal locations marked by the dot

Note - It’s okay to cut and patch the

SRG. Patching is done by welding cut

sections together with the Ultraweld

process.

Section 6.9

Signal Reference Grid (SRG) Installation Instructions

380380

Section 6

Technical Assistance

4. The outside strip of adacent sections must overlap for interconnecting with the Ultraweld Process. ou

can oin adacent sections of the SRG as you go, or you can wait until the entire room is covered with

the SRG sections and then weld all at once. Never make a weld over a factory weld.

5. If the SRG were ever to rip or tear, it can be patched by welding.

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connections have been made.

7. All connections between sections of the SRG and the risers, pedestal bonds, column bonds, and other

metal bonded to the SRG shall use the Ultraweld molds and weld metal provided.

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mastic until all ULTRAWELD connections have been made. Use mastic that does not contain sulphur.

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suggested to put a cloth bag or other protection over the end of the cable to protect the connector and

guard against snagging the SRG.

Speci¿c Instructions for Making Ultraweld Exothermic Connections

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2. If the UltraShot Low Smoke-No Flame System see page 276 is not being used, cover strip adacent to

the mold to prevent any splatter from marring the SRG strip. Never make welds over factory welds.

3. If the UltraShot Low Smoke-No Flame System see page 276 is being used and prevention of even a

small amount of dust is critical, then clean and prepare the mold for next weld in an area outside of

the clean area.

If not using UltraShot Low Smoke-No Flame System (see page 276),

cover strip adjacent to the mold to prevent any splatter from marring

the SRG strip. Never make welds over factory welds.

During and after installation, care should be taken when

walking or operating equipment over the SRG to avoid

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is expected, sheets of plywood or other durable covering

should be used to cover the SRG.

Section 6.9

Signal Reference Grid (SRG) Installation Instructions

Section 6

Technical Assistance

Section 27 05 26 (Formerly 16740) – Grounding and Bonding for Communications

Systems Speci¿cation

Part 1 – GENERAL

1.01 Work Included

a. Provide all labor, materials, tools, installation equipment, and test equipment required for the complete

installation of grounding and bonding for telecommunications systems within the structure.

1.02 References

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Telecommunications

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c. ANSI T1.333-2001  Grounding and Bonding of Telecommunications Equipment

1.03 uality Assurance

a. The materials and their installation shall conform to the requirements of ANSITIA 607-B and

the National Electrical Code

b. Use adequate numbers of skilled work-persons thoroughly trained and experienced on the necessary

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performance of the work of this Section.

Part 2 – PRODUCTS

2.01 Standard

a. All materials used in the installation shall be new and shall comply in weight, size and composition

as required by manufacturer and shall be labeled or listed by Underwriters Laboratories Inc. for use in

electrical grounding.

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a. Harger Lightning & Grounding

301 iegler Drive, Grayslake, IL 60030

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application with consideration for future growth.

Section 6.10: Grounding & Bonding for Communications

System Speci¿cation (ANSI/TIA 607-B)

382382

Section 6

Technical Assistance

Section 27 05 26 (Formerly 16740) – Grounding and Bonding for Communications

Systems Speci¿cation

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a. The TGB shall be Harger catalog number GBI14212TGB, T x 2W x 12L copper ground bar.

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with consideration for future growth.

2.05 Conductors

a. Conductors shall be stranded copper conductors with green insulation

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II. Conductors shall be sized at 2 kcmil per linear foot of conductor length. For example A conductor

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III. Insulation shall be rated for the environment where it is installed.

2.06 Connector Lugs

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compression lugs with inspection port, Harger series GECLB.

I. Antioxidant oint compound, Harger series HCAC shall be applied to the contact areas.

II. Lugs shall be secured to the ground bars with  minimum stainless steel hex head cap screws

with stainless steel washers, lock washers and nuts.

2.07 Exothermic Welded Connections

a. Exothermic Welded connections shall be Ultraweld by Harger.

I. Weld types BE shall be made to the ground bars using appropriate size weld metal.

II. Weld types A, D, or U shall be made to structural steel framework

Part 3 – EXECUTION

3.01 Installation

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telecommunications service entrance and the electric service entrance.

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electric panel ground that serves the telecommunications equipment.

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III. The bonding conductor for telecommunications shall be at least the same size as the

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lugs.

Section 6.10: Grounding & Bonding for Communications

System Speci¿cation (ANSI/TIA 607-B)

Section 6

Technical Assistance

Section 27 05 26 (Formerly 16740) – Grounding and Bonding for Communications

Systems Speci¿cation

I. All metal conduits or raceways for telecommunications cabling located within the same room or

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plated pipe clamps.

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plated conduit bonding clamps.

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clamps.

d. Bonding surface areas shall be cleaned to bare metal removing all paint, etc. The contact

area shall be protected from corrosion using antioxidant oint compound. Harger series HCAC

for copper to copper connections or Harger series HAAC for copper to aluminum or steel

connections.

II. Where an electric power panel for telecommunications equipment is located in the same room or

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I. The TBB shall be a copper conductor. The minimum size of the conductor shall be No. 6 AWG.

The size of the conductor shall be increased 2 kcmil per linear foot as the length of the TBB

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II. The TBB conductors should be installed without splices. Where splices are necessary, the number

of splices should be minimized and located in accessible telecommunications spaces. Splices shall

be made using exothermic welding, listed irreversible compression connectors or equivalent.

III. The building water piping system shall not be used as a TBB.

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telecommunication equipment is located. The TGB is the grounding connection point for

telecommunications systems and equipment in each separate area.

   , 7KH7*%VVKDOOEHFRQQHFWHGWRWKH70*%YLDWKH7%%FRQGXFWRU

II. The TBB and other TGBs within the same area shall be bonded to the TGB with a conductor the

same size as the TBB.

III. The bonding conductor between the TBB and the TGB shall be continuous and routed in the

shortest straight-line path possible.

Section 6.10: Grounding & Bonding for Communications

System Speci¿cation (ANSI/TIA 607-B)

384384

Section 6

Technical Assistance

I. Connections to the TGB shall be made by exothermic welding or by listed two-hole compression

lugs.

. All metal conduits or raceways for telecommunications cabling located within the same room or

space as the TGB shall be bonded to the TGB.

I. Where an electric power panel for telecommunications equipment is located in the same room or

space as the TGB, the panel ground bus or panel enclosure shall be bonded to the TGB.

d. Where there are multiple telecommunications rooms or spaces with multiple TBBs, the TBBs

   VKDOOEHLQWHUFRQQHFWHGZLWKD*URXQGLQJ(TXDOL]HU*(FRQGXFWRUDWWKH7*%V

   , 7KH*(VKDOOEHVL]HGDVVSHFL¿HGIRUWKH7%%

II. Connections of the GE to the TGBs shall be made by exothermic welding or by listed two-hole

compression lugs.

  H,QVWUXFWXUDOVWHHOIUDPHEXLOGLQJVZKHUHWKHVWHHOIUDPHZRUNLVDFFHVVLEOHZLWKLQWKHURRPWKH70*%

and each TGB shall be bonded to the structural steel frame using a minimum No. 6 AWG conductor.

I. Connections to the structural steel frame shall be made by exothermic welding or by Harger No.

217 or Harger No. 223T electro tin-plated bronze bonding plates. The area of contact on the steel

frame shall be cleaned to bare metal removing all paint and mill scale. The contact area

shall be protected from corrosion using Harger series HAAC antioxidant oint compound.

II. Where the structural steel frame is external to the room and is accessible, the structural steel

    VKRXOGEHERQGHGWRWKH7*%RUWKH70*%XVLQJDPLQLPXP1R$:*FRQGXFWRU

END OF SECTION 27 05 26

Section 27 05 26 (Formerly 16740) – Grounding and Bonding for Communications

Systems Speci¿cation

Section 6.10: Grounding & Bonding for Communications

System Speci¿cation (ANSI/TIA 607-B)

Section 7

Indexes

Section 7

Indexes

Index

Description Page

7.1 Part Number Index ...........................................................................386

7.2 Key Word Index ................................................................................407

386386

Section 7

Indexes

Section 7.1

Part Number Index

Part Number Page No.Part Number Page No. Part Number Page No.

10-19 .......................................12

1019G ......................................12

10 .............................................13

10CC .........................................45

10PBG .......................................45

10PBS .......................................45

10PP .........................................45

10PS .........................................45

1116WINS ................................ 73

110 ...........................................18

1100A1 ......................................74

110C .........................................19

120 .........................................169

1208UPC ...................................18

120N ....................................... 169

120T .......................................169

1210 .........................................18

1210ALAT ................................164

1210CUAT ...............................163

1210CUATN .............................163

1210CUATT ..............................163

1210SS3 ....................................20

121 .........................................169

1212ALAT ................................164

1212ALAT-WSC36 ..................... 166

1212ASTAT ..............................165

1212ASTAT-WSC36 ................... 166

1212CSTAT ..............................165

1212CUAT ...............................163

1212CUATN .............................163

1212CUATT ..............................163

1212CUAT-WSC36 ....................166

1216ALAT ................................164

1216ASTAT ..............................165

1216CSTAT ..............................165

1216CUAT ...............................163

1216CUATN .............................163

1216CUATT ..............................163

1218ALAT ................................164

1218ASTAT ..............................165

1218CSTAT ..............................165

1218CUAT ...............................163

1218CUATN .............................163

1218CUATT ..............................163

121N ....................................... 169

121T .......................................169

122 .........................................169

1224ALAT ................................164

1224ASTAT ..............................165

1224ASTAT-WSC36 ................... 166

1224CSTAT ..............................165

1224CSTAT-WSC36 ................... 166

1224CUAT ...............................163

1224CUATN .............................163

1224CUATT ..............................163

1224CUAT-WSC36 ....................166

122-58F12F ...........................169

122N ....................................... 169

122T .......................................169

123 .........................................169

1236ALAT ................................164

1236CUAT ...............................163

1236CUATN .............................163

1236CUATT ..............................163

123N ....................................... 169

123T .......................................169

124 .........................................169

1248ALAT ................................164

1248CUAT ...............................163

1248CUATN .............................163

1248CUATT ..............................163

1248SCAT ................................230

124N ....................................... 169

124T .......................................169

125 .........................................169

125N ....................................... 169

125T .......................................169

126 .........................................170

126G .........................................20

126GUPC ...................................20

127 .........................................170

0 .......................................170

128 .........................................170

128G .........................................20

128GUPC ...................................20

0 .......................................170

0 .......................................170

12CC .........................................45

12PBG .......................................45

12PBS .......................................45

12PS .........................................45

12TG .........................................45

133 .........................................171

133N ....................................... 171

133T .......................................171

134 .........................................171

134N ....................................... 171

134T .......................................171

135 .........................................171

135N ....................................... 171

135T .......................................171

136 .........................................171

136N ....................................... 171

136T .......................................171

137 .........................................171

137N ....................................... 171

137T .......................................171

138 .........................................171

138N ....................................... 171

138T .......................................171

139 .........................................171

14 ........................................... 155

140-18 ....................................172

140-18AD ................................172

140-24 ....................................172

140-24AD ................................172

140-36 ....................................172

140-36AD ................................172

140-48 ....................................172

140-48AD ................................172

144-12 ....................................173

144-24 ....................................173

144-36 ....................................173

144-48 ....................................173

144-60 ....................................173

145-12 ....................................173

145-24 ....................................173

145-36 ....................................173

145-48 ....................................173

145-60 ....................................173

146-12 ....................................173

146-24 ....................................173

146-36 ....................................173

146-48 ....................................173

146-60 ....................................173

147 .........................................174

148 .........................................174

149 .........................................174

151 .........................................178

15112I ....................................178

15112IT ..................................178

15138I ....................................178

15138IT ..................................178

151T .......................................178

155-12 ....................................184

155-18 ....................................184

155-6 ......................................184

156-12 ....................................184

156-18 ....................................184

156-6 ......................................184

Section 7

Indexes

Section 7.1

Part Number Index

Part Number Page No.Part Number Page No. Part Number Page No.

%0 ................................ 184

%0 ................................ 184

%0 ..................................184

157 .........................................180

157-12 ....................................184

157-18 ....................................184

157-6 ......................................184

157T .......................................180

158 .........................................180

158-12 ....................................184

158-18 ....................................184

158-58 ...................................180

158-58T .................................180

158-6 ......................................184

%0 ................................ 184

%0 ................................ 184

%0 ..................................184

158T .......................................180

160 .........................................181

160T .......................................181

162-12 ....................................185

162-18 ....................................185

162-6 ......................................185

164 .........................................186

18PBG .......................................45

18PBS .......................................45

18TG .........................................45

2 ...............................................13

20-19 .......................................12

2019G ......................................12

20-7 .........................................12

20WC .......................................16

204 ............................... 120 & 196

204T ............................. 120 & 196

205 .........................................197

205T .......................................197

206 .........................................197

206T .......................................197

207 .........................................197

207T .......................................197

208 ............................... 120 & 198

208T ............................. 120 & 198

210 .........................................198

%0 .....................................199

210T .......................................198

211R .......................................199

211L ......................................199

212-12 ...................................201

212-12T .................................201

213 ............................... 121 & 201

213T ............................. 121 & 201

216 .........................................206

%0 .....................................206

217 ............................... 121 & 208

218 .........................................207

218T .......................................207

219-1 ......................................208

219-12 ...................................208

219-12T .................................208

219-1T ....................................208

219-38 ...................................208

219-38T .................................208

219-58 ...................................208

219-58T .................................208

2-19G ........................................12

2-7 ............................................12

220 .........................................209

220T .......................................209

222 .........................................207

222T .......................................207

223 ............................... 121 & 209

223T ............................. 121 & 209

225-12 ....................................188

225-18 ....................................188

225-6 ......................................188

%0 ................................ 188

%0 ................................ 188

%0 ..................................188

226-12 ....................................189

226-18 ....................................189

226-6 ......................................189

%0 ................................ 189

%0 ................................ 189

%0 ..................................189

227C .......................................194

227G ....................................... 194

228C .......................................194

228G ....................................... 194

230H-12 ..................................191

230H-18 ..................................191

+%0 ............................... 192

230H-24 ..................................191

+%0 .............................. 191

+%0 .............................. 191

+%0 .............................. 191

230-12 ..................................191

230-18 ..................................191

9%0 ...............................192

230-24 ..................................191

9%0 .............................. 191

9%0 .............................. 191

9%0 .............................. 191

231-12 ....................................202

231-4 ......................................202

231-6 ......................................202

231-8 ......................................202

231S2-2 ..................................122

231S2-4 ..................................122

231S2-6 ..................................122

240-12 ....................................192

240-24 ....................................192

240-6 ......................................192

24-100 ....................................152

241-12 ....................................192

241-24 ....................................192

241-6 ......................................192

241S12 ....................................192

241S24 ....................................192

241S6 .....................................192

24-250 ....................................152

24-25CIL ............................... 152

244 .........................................193

244T .......................................193

24-50CIL ............................... 152

245 .........................................193

245T ...................................... 193

246 .........................................193

246T .......................................193

250 .........................................156

250260 .................................... 255

261 .........................................158

261T .......................................158

262 .........................................158

262T .......................................158

264 .........................................159

274-100...................................146

274S-100 .................................146

275-100...................................146

277S-100 .................................146

27G ...........................................12

280-100...................................147

280-25 ....................................147

28-100 ....................................153

281-100...................................147

281-25 ....................................147

28-250 ....................................153

28-25CIL ............................... 153

28-50CIL ............................... 153

28T-100 ................................... 153

28T-250 ................................... 153

388388

Section 7

Indexes

Part Number Index

Part Number Page No.Part Number Page No. Part Number Page No.

Section 7.1

28T-25CIL ............................. 153

28T-50CIL ............................. 153

290-100...................................146

29-100 ....................................152

291-100...................................146

29-250 ....................................152

29-25CIL ............................... 152

29-500 ....................................152

29-50CIL ............................... 152

295-100...................................147

295-25 ....................................147

296-100...................................147

296-25 ....................................147

29T-100 ................................... 152

29T-250 ................................... 152

29T-25CIL ............................. 152

29T-500 ................................... 152

29T-50CIL ............................. 152

2T .............................................13

2WC ..........................................16

30-19 .......................................12

300LD .......................................25

301LD .......................................25

302LD .......................................25

302U .........................................24

302UGRC ...................................25

303LD .......................................25

305 ...........................................24

32-100 ....................................152

320 .........................................160

321B .......................................160

321G ....................................... 160

32-250 ....................................152

32-25CIL ............................... 152

32-500 ....................................152

32-50CIL ............................... 152

32T-100 ................................... 152

32T-250 ................................... 152

32T-25CIL ............................. 152

32T-500 ................................... 152

32T-50CIL ............................. 152

335 ...........................................27

335-1 ........................................27

336 ...........................................27

336-1 ........................................27

3410 .........................................18

3410C .......................................19

3410G .......................................20

3410SS3 ....................................20

3410TD .....................................19

3412 .........................................18

348 ...........................................18

348C .........................................19

348G .........................................20

348TD .......................................19

34TDDRIER .............................22

350-4SS ....................................26

350-4T ......................................26

350-5SS ....................................26

350-5T ......................................26

350-6SS ....................................26

350-6T ......................................26

351-4SS ....................................26

351-4T ......................................26

351-5SS ....................................26

351-5T ......................................26

351-6SS ....................................26

351-6T ......................................26

358P42 ......................................43

358PP .......................................43

358PP42 ....................................43

358PS .......................................43

358T .........................................41

358TC .......................................41

360P36CILS80 ...........................44

360P36CILS80TP ........................44

360P42 ......................................43

360P42CILS80 ...........................44

360P42CILS80TP ........................44

360PBG .....................................42

360PBS......................................42

360PBSTP ..................................42

360PP .......................................43

360PP42 ....................................43

360PS .......................................43

360T .........................................41

360TC .......................................41

362PBG .....................................42

362PBS......................................42

362PBSTP ..................................42

362PS .......................................43

362PS12CILS80 ..........................44

362PS24CILS80 ..........................44

362PS30CILS80 ..........................44

362T .........................................41

362TC .......................................41

368PBG .....................................42

368PBS......................................42

368PBSTP ..................................42

368T .........................................41

3810CUAT ...............................162

3810CUATN .............................162

3810CUATT ..............................162

3812CSTAT ..............................165

3812CUAT ...............................162

3812CUATN .............................162

3812CUATT ..............................162

3816CSTAT ..............................165

3816CUAT ...............................162

3816CUATN .............................162

3816CUATT ..............................162

3818CSTAT ..............................165

3818CUAT ...............................162

3818CUATN .............................162

3818CUATT

..............................162

3824CSTAT ..............................165

3824CSTAT-WSC36 ................... 166

3824CUAT ...............................162

3824CUATN .............................162

3824CUATT ..............................162

3836CUAT ...............................162

3836CUATN .............................162

3836CUATT ..............................162

3848CUAT ...............................162

3848CUATN .............................162

3848CUATT ..............................162

0$%3$' ................................147

4 ...............................................13

40-19 .......................................12

4019G ......................................12

40-7 .........................................12

40WC .......................................16

40-28 ......................................153

4150S2 ......................................74

4-19G ........................................12

4-7 ............................................12

4200S6 ......................................74

47G ...........................................12

4T .............................................13

5250A5 ......................................74

5263A8 ......................................74

5810 .........................................18

5810ALAT ................................164

5810BCCATTSE ........................ 167

5810C .......................................19

5810CUAT ...............................163

5810CUATN .............................163

5810CUATT ..............................163

5810G .......................................20

5810GUPC .................................20

Section 7

Indexes

Part Number Index

Part Number Page No.Part Number Page No. Part Number Page No.

Section 7.1

5810SS3 ....................................20

5810UPC ...................................18

5812ALAT ................................164

5812ALAT-WSC36 ..................... 166

5812ASTAT ..............................165

5812CSTAT ..............................165

5812CUAT ...............................163

5812CUATN .............................163

5812CUATT ..............................163

5816ALAT ................................164

5816ASTAT ..............................165

5816CSTAT ..............................165

5816CUAT ...............................163

5816CUATN .............................163

5816CUATT ..............................163

5818ALAT ................................164

5818ASTAT ..............................165

5818CSTAT ..............................165

5818CUAT ...............................163

5818CUATN .............................163

5818CUATT ..............................163

5824ALAT ................................164

5824ASTAT ..............................165

5824CSTAT ..............................165

5824CUAT ...............................163

5824CUATN .............................163

5824CUATT ..............................163

582GTEKIT ................................39

5836ALAT ................................164

5836CUAT ...............................163

5836CUATN .............................163

5836CUATT ..............................163

583GTEKIT ................................39

5848ALAT ................................164

5848CUAT ...............................163

5848CUATN .............................163

5848CUATT ..............................163

585CCAT .................................230

585CCAT-20 ............................230

586SS3AT ................................230

586TD .......................................19

588 ...........................................18

588C .........................................19

588G .........................................20

588GUPC ...................................20

588RUS .....................................18

588SS3 ......................................20

588TD .......................................19

588UPC .....................................18

6 ...............................................13

6-19G ........................................12

6-7 ............................................12

67G ...........................................12

6CW3D ......................................14

6PP ...........................................45

6T .............................................13

78WINS ...................................73

8 ...............................................13

8-7 ............................................12

8CC ...........................................45

8PP ...........................................45

8PS ...........................................45

8T .............................................13

A10 .........................................155

A121 .......................................169

A122 .......................................169

A122-58F12F .........................169

A125 .......................................169

A126 .......................................170

A127 .......................................170

$0 .....................................170

A128 .......................................170

$0 .....................................170

$0 .....................................170

A136 .......................................171

A137 .......................................171

A138 .......................................171

A139 .......................................171

A140-18AD ..............................172

A140-24AD ..............................172

A140-36AD ..............................172

A140-48AD ..............................172

A145-12 ..................................173

A145-24 ..................................173

A145-36 ..................................173

A145-48 ..................................173

A145-60 ..................................173

A146-12 ..................................173

A146-24 ..................................173

A146-36 ..................................173

A146-48 ..................................173

A146-60 ..................................173

A148 .......................................174

A149 .......................................174

A151 .......................................178

A15112I ..................................178

A156-12 ..................................184

A156-18 ..................................184

A156-6 ....................................184

A158 .......................................180

A158-12 ..................................184

A158-18 ..................................184

A158-58 .................................180

A158-6 ....................................184

A158R .....................................180

A158R-58 ...............................180

A160 .......................................181

A160-58 .................................181

A162-12 ..................................185

A162-18 ..................................185

A162-6 ....................................185

A164 .......................................186

A1BC ....................................... 200

A204 .......................................196

A205R .....................................197

A206R .....................................197

A207 .......................................197

A208 .......................................198

A210 ......................................198

A212-12 .................................201

A213 .......................................201

A216 .......................................206

A217 .......................................208

A218 .......................................207

A219-1 ....................................208

A219-12 .................................208

A219-38 .................................208

A219-58 .................................208

A222 .......................................207

A223 .......................................209

A225-12 ..................................188

A225-18 ..................................188

A225-6 ....................................188

$%0 .............................. 188

A226-12 ..................................189

A226-18 ..................................189

A226-6 ....................................189

A23112 ....................................202

A2314 .....................................202

A2316 .....................................202

A2318 .....................................202

A24-100 ..................................154

A24-250 ..................................154

A24-25CIL ............................. 154

A244 .......................................193

A245 .......................................193

A24-500 ..................................154

A24-50CIL ............................. 154

A246 .......................................193

A250 .......................................156

390390

Section 7

Indexes

Part Number Index

Part Number Page No.Part Number Page No. Part Number Page No.

Section 7.1

A261 .......................................158

A262 .......................................158

A274-100.................................146

A28-100 ..................................154

A28-250 ..................................154

A28-25CIL ............................. 154

A28-500 ..................................154

A28-50CIL ............................. 154

A37R-100 ................................155

A37R-250 ................................155

A37R-25CIL ...........................155

A37R-500 ................................155

A37R-50CIL ...........................155

A4 ...........................................155

ABBTTBG.................................85

ACC1 ....................................... 156

ACC2 ....................................... 156

ACC3 ....................................... 156

ACC4 ....................................... 156

ADPSL1 .................................325

ADPSL10 .............................. 325

ADPSL20 .............................. 325

ADPSL2A ...............................325

ADPSL2B ...............................325

ADPSL30 .............................. 325

ADPSL4 .................................325

ADPSL40 .............................. 325

ADPSL6 .................................325

AFB1-12 ................................. 185

AFB1-58 ................................. 185

ALRS6.75 ................................. 181

$/60 ................................... 171

$/60 ................................... 171

ALSB .......................................186

ALSC .......................................157

APBE2 .....................................179

APBE2-58 ...............................179

APBE2-5858 ........................179

APBE3 .....................................179

APBE3-5858 ........................179

APC1.52 .................................203

APC11.25 ...............................203

APC2.53 .................................203

APC3.54 .................................203

APC56 .................................... 203

APRB.51AT12 ..........................182

APRB.51AT58 ..........................182

APRB1.52AT12 ........................ 182

APRB1.52AT58 ........................ 182

APRB2.53AT12 ........................ 182

APRB2.53AT58 ........................ 182

APRB3.54AT12 ........................ 183

APRB3.54AT58 ........................ 183

APRB56AT12 ...........................183

APRB56AT58 ...........................183

ATRC1 ..................................... 190

AUBS12 ...................................180

AUBS58 ...................................180

AUBU12I .................................179

AUBU58I .................................179

B131LCA ..................................116

B1BC ............................. 120 & 200

BA121B ...................................302

BA122C ...................................302

BA141.25B ...............................302

BA141.5B ................................302

BA141B ...................................302

BA142B ...................................302

BA143C ...................................302

BA144C ...................................302

BA181B ...................................302

BA182B ...................................302

BA3161B .................................302

BA3162B .................................302

BA381.5B ................................302

BA381B ...................................302

BA382C ...................................302

BA383C ...................................302

BATTERCNNKIT .....................70

BB121B ...................................302

BB122C ...................................302

BB141.25B ...............................302

BB141.5B ................................302

BB141B ...................................302

BB142B ...................................302

BB143C ...................................302

BB144C ...................................302

BB181B ...................................302

BB182B ...................................302

BB3161B .................................302

BB3162B .................................302

BB381.5B ................................302

BB381B ...................................302

BB382C ...................................302

BB383C ...................................302

BBSTUD12 ....................... 26 & 320

BBSTUD14 ....................... 26 & 320

BBSTUD38 ....................... 26 & 320

BCF21.5016B .............................93

BCF41.5016B .............................93

BCF61.5016B .............................93

BCF61.5016BS ....................... 245

BD12210B ..............................299

BD12220B ..............................299

%'&0% ........................... 299

%'&0% ........................... 299

%'&0% .............................299

BD12240B ..............................299

%'&0& .............................299

%'&0& ........................... 299

BD12310B ..............................299

BD12320B ..............................299

%'&0% ........................... 299

%'&0% ........................... 299

%'&0% .............................299

BD12340B ..............................299

%'&0& .............................299

%'&0& ........................... 299

BD141.510B ........................... 299

BD141.520B ........................... 299

%'&0% ........................299

%'&0% ........................299

%'&0% .......................... 299

BD141.540B ........................... 299

%'&0% .......................... 299

%'&0& ........................299

BD14110B ..............................299

BD14120B ..............................299

%'&0% ........................... 299

%'&0% ........................... 299

%'&0% .............................299

BD14140B ..............................299

%'&0% .............................299

BD14210B ..............................299

%'00& ............................299

BD14220B ..............................299

%'&0% ........................... 299

%'&0% ........................... 299

%'&0% .............................299

BD14240B ..............................299

%'&0% .............................299

%'&0& ........................... 299

BD14310B ..............................299

%'00& ............................299

BD14320B ..............................299

%'&0% ........................... 299

%'&0% ........................... 299

%'&0% .............................299

BD14340B ..............................299

%'&0% .............................299

Section 7

Indexes

Part Number Index

Part Number Page No.Part Number Page No. Part Number Page No.

Section 7.1

%'&0& ........................... 299

BD18110B ..............................299

BD18120B ..............................299

BD18140B ..............................299

BD18210B ..............................299

BD18220B ..............................299

%'&0% ........................... 299

%'&0% ........................... 299

%'&0% .............................299

BD18240B ..............................299

BD38210B ..............................299

%'00& ............................299

BD38220B ..............................299

%'&0% ........................... 299

%'&0% ........................... 299

%'&0% .............................299

BD38240B ..............................299

%'&0% .............................299

%'&0& ........................... 299

BD38310B ..............................299

%'00& ............................299

BD38320B ..............................299

%'&0% ........................... 299

%'&0% ........................... 299

%'&0% .............................299

BD38340B ..............................299

%'&0% .............................299

%'&0& ........................... 299

BE121.510B ............................300

%(00& ..........................300

BE121.520B ............................300

%(&0% ........................300

BE121.530B ............................300

%(&0% ........................300

%(&0% ..........................300

BE121.540B ............................300

%(&0& ..........................300

%(&0& ........................300

BE141.510B ............................300

BE141.520B ............................300

%(&0% ........................300

BE141.52B ...............................300

BE141.52SB ............................. 300

BE141.530B ............................300

%(&0% ........................300

%(&0% ..........................300

BE141.540B ............................300

%(&0% ..........................300

BE141.56B ...............................300

BE381.510B ............................300

%(00& ..........................300

BE381.520B ............................300

%(&0% ........................300

BE381.530B ............................300

%(&0% ........................300

%(&0% ..........................300

BE381.540B ............................300

%(&0% ..........................300

%(&0& ........................300

BF16I12 .................................175

BF27BASE ................................175

BF27I12 .................................175

BGBI1468ISB4FAA2 .................... 61

BGBI18413.25TEL ......................61

BGBI18417.75TEL ......................61

BGBI18428TEL ........................... 61

BGBI1848.75TEL ........................61

BGC4 .......................................123

BGC41.25-2 .............................123

BGC42.5-4 ...............................123

BGC4SCS ....................... 123 & 226

BGS1S12D38 .......................... 108

BGS1S24E38 ...........................108

BGS112F12 ...........................108

BGS118D12 ..........................108

BGS2S12E12 ...........................108

BH10141B ..............................300

BH10181B ..............................300

%+00& .........................300

BH20141B ..............................300

BH20181B ..............................300

%+&0% ........................300

%+&0% ........................... 300

%+&0% ........................... 300

BH30141.5B ........................... 300

BH30141B ..............................300

BH30142B ..............................300

BH303161B ............................ 300

%+&0% ......................300

%+&0% ........................300

%+&0% ........................... 300

%+&0& ........................... 300

%+&0% .......................... 300

%+&0% .............................300

%+&0& .............................300

BH40141.5B ........................... 300

BH40141B ..............................300

BH40142B ..............................300

BH403161B ............................ 300

%+&0& .......................... 300

%+&0% .............................300

%+&0& .............................300

%+&0& ........................300

%+&0& ........................... 300

%+&0& ........................300

BC .........................................232

%0%& ....................................200

%0%/ ......................................207

%0%3 ......................................210

%075& ..................................190

%075&8 ................................190

BPBE2 .....................................179

BPBE2-38 ............................... 179

BPBE2-3838 ........................179

BPBE2-5858 ........................179

BPBE3 .....................................179

BPBE3-38 ............................... 179

BPBE3-3838 ........................179

BPBE3-5858 ........................179

BS10B .................................... 277

%600& .................................. 277

BS20B .................................... 277

%6&0% .................................277

BS2L .......................................277

BS2SL .....................................277

BS30B .................................... 277

%6&0% .................................277

%6&0% ..................................277

BS40B .................................... 277

BS4L .......................................277

%6&0% ..................................277

BS6SL .....................................277

%6&0& .................................277

BSB ......................................... 186

BT121121C .............................. 303

BT141.25141.25B .....................303

BT141.5141.5B ........................303

BT141141B ..............................303

BT142142C .............................. 303

BT181181B ..............................303

BT182182B ..............................303

BT31613161B ..........................303

BT31623162B ..........................303

BT381.5381.5C ........................303

BT381381B ..............................303

BT382382C .............................. 303

BU121.510K ...........................301

BU121.520K ...........................301

%8&0. ........................301

%8&0. ........................301

392392

Section 7

Indexes

Part Number Index

Part Number Page No.Part Number Page No. Part Number Page No.

Section 7.1

%8&0. .......................... 301

BU121.540K ...........................301

%8&0' ..........................301

%8&0' ........................ 301

BU12110K ..............................301

BU12120K ..............................301

%8&0. ........................... 301

%8&0. ........................... 301

%8&0. .............................301

BU12140K ..............................301

%8&0' ............................301

%8&0' ...........................301

BU141.510K ...........................301

BU141.520K ...........................301

%8&0. ........................301

%8&0. ........................301

%8&0. .......................... 301

BU141.540K ...........................301

%8&0. .......................... 301

%8&0' ........................ 301

BU14110K ..............................301

BU14120K ..............................301

%8&0. ........................... 301

%8&0. ........................... 301

%8&0. .............................301

BU14140K ..............................301

%8&0. .............................301

BU181.510K ...........................301

BU181.520K ...........................301

%8&0. ........................301

%8&0. ........................301

%8&0. .......................... 301

BU181.540K ...........................301

BU18110K ..............................301

BU18120K ..............................301

BU18140K ..............................301

BU381.510K ...........................301

BU381.520K ...........................301

%8&0. ........................301

%8&0. ........................301

%8&0. .......................... 301

BU381.540K ...........................301

%8&0. .......................... 301

%8&0' ........................ 301

BU38110K ..............................301

BU38120K ..............................301

%8&0. ........................... 301

%8&0. ........................... 301

%8&0. .............................301

BU38140K ..............................301

%8&0. .............................301

%8&0' ...........................301

BW4S-100 ...............................144

BW6S-100 ...............................144

BW8S-100 ...............................144

BL141 ....................................315

BL141.5 .................................315

BL141.52B ............................. 315

BL141.52C ............................. 315

BL141.52D ............................. 315

BL1412B ................................ 315

BL1412C ................................315

BL1412D ................................315

BL181 ....................................315

BL1812B ................................ 315

BL1812C ................................315

BL1812D ................................315

BL3161 ..................................315

BL31612B .............................. 315

BL31612C .............................. 315

BL31612D .............................. 315

CB141.5144K .............................81

CB141.5144N .............................81

CB141.5144S .............................81

CB141144K ................................81

CB141144N ................................81

CB141144S ................................81

CB142144K ................................81

CB142144N ................................81

CB142144S ................................81

CC5 .........................................224

CC7 .........................................224

CC9 .........................................331

CCBRSH1 .................................327

CCBRSH2 .................................327

CCBRSH2R ...............................327

CCC1 ....................................... 156

CCC1T ..................................... 156

CCC2 ....................................... 156

CCC2T ..................................... 156

CCC3 ....................................... 156

CCC3T ..................................... 156

CCC4 ....................................... 156

CCC4T ..................................... 156

CCTCCAT58 ..........................167

&(530 ..................................326

&(530 ..................................326

&(530 ..................................326

CFB1.5 ....................................185

CFB2.25 ..................................185

CGARRBKT04 ........................... 221

CGARRBKT08 ........................... 221

CGARRBKT12 ........................... 221

CGARRBKT16 ........................... 221

CGKB12-5 ...............................240

CGKB1-14-5 ............................240

CGKB1-58-5 ............................240

CGKB2-14-5 ............................240

CGKB38-5 ...............................240

CGKB58-5 ...............................240

CGKB7

8-5 ...............................240

CGKBB12-5 ............................. 240

CGKBB14-38 ..........................240

CGKBB1-14-5 .......................... 240

CGKBB1-58-5 .......................... 240

CGKBB2-14-5 .......................... 240

CGKBB38-5 ............................. 240

CGKBB58-5 ............................. 240

CGKBB78-5 ............................. 240

CGS............................... 147 & 326

CPC.5.75 ......... 95, 124, 203 & 245

CPC.5.75TP ............................124

CPC1.52 ...95, 124, 129, 203 & 245

CPC1.52TP .............................124

CPC11.25 ........ 95, 124, 203 & 245

CPC11.25TP............................124

CPC2.53 ........ 124, 129, 203 & 245

CPC2.53TP .............................124

CPC3.54 ................124, 203 & 245

CPC3.54TP .............................124

CPC56 ...................124, 203 & 245

CPC56TP ................................124

CPRB.51AT12 ..........................182

CPRB.51AT38 ..........................182

CPRB.51AT58 ..........................182

CPRB1.52AT12 ........................ 182

CPRB1.52AT38 ........................ 182

CPRB1.52AT58 ........................ 182

CPRB2.53AT12 ........................ 182

CPRB2.53AT38 ........................ 182

CPRB2.53AT58 ........................ 182

CPRB3.54AT12 ........................ 183

CPRB3.54AT38 ........................ 183

CPRB3.54AT58 ........................ 183

CPRB56AT12...........................183

CPRB56AT38...........................183

CPRB56AT58...........................183

CRGC2.......................................96

CRGC4............................. 96 & 122

CRGC6............................. 96 & 122

Section 7

Indexes

Part Number Index

Part Number Page No.Part Number Page No. Part Number Page No.

Section 7.1

CS108S-100 ............................. 142

CS44S-100 ...............................142

CS46B-100...............................145

CS46S-100 ...............................142

CS48S-100 ...............................142

CS510S-100 ............................. 142

CS54S-100 ...............................142

CS57S-100 ...............................142

CS58B-100...............................145

CS58S-100 ...............................142

CS610S-100 ............................. 142

CS612S-100 ............................. 142

CS616S-100 ............................. 142

CS64S-100 ...............................142

CS66S-100 ...............................142

CS68B-100...............................145

CS68S-100 ...............................142

CS88S-100 ...............................142

CSH1 .......................................329

CSH2 .......................................329

CSKIT ...................................... 329

CSKITHP ..................................329

CSKITHPS ..............................329

&6.,7+690 .............................329

CT2020 ................................. 114

CT220 .................................... 114

CT2222 ......................... 114 & 246

CT2222LD................................115

CT2248 ......................... 114 & 246

CT2248LD................................115

CT240 .................................... 114

CT4020 ................................. 114

CT4040 ................................. 114

CT4446 ...................................114

CT4666 ...................................114

CT4666LD................................115

CTRC1 ..................................... 190

CU141.5EL45 .............................82

CU141.5EL45KIT ........................82

CU141.5EL90 .............................82

CU141.5EL90KIT ........................82

CU141.5SPL ...............................82

CU141.5SPLKIT ..........................82

CU141EL45 ................................82

CU141EL45KIT ...........................82

CU141EL90 ................................82

CU141EL90KIT ...........................82

CU141SPL ..................................82

CU141SPLKIT .............................82

CU142EL45 ................................82

CU142EL45KIT ...........................82

CU142EL90 ................................82

CU142EL90KIT ...........................82

CU142SPL ..................................82

CU142SPLKIT .............................82

CU1435EL90FL ...........................82

CU1435EL90FLKIT ......................82

CUBS12 ...................................180

CUBS38 ...................................180

CUBS58 ...................................180

CUBU12I .................................179

CUBU38I .................................179

CUBU58I .................................179

&8)$70 .............................. 168

&8)$70 .......................168

&8)$70 .............................. 168

&8)$70 .............................. 168

CUFB1062..................................15

CUFB12094 ................................15

CUFB14030 ................................15

CUFB15125 ................................15

CUFB34062 ................................15

CUFB58062

................................15

CUFS1032 ..................................14

CUFS15032 ................................14

CUFS1516 ..................................14

CUFS2016 ..................................14

CUFS2032 ..................................14

CUFS2064 ..................................14

CUFS3016 ..................................14

CUFS3032 ..................................14

CUFS4016 ..................................14

CUFS58064 ................................14

CUFS6016 ..................................14

CURS6.75 ................................181

&860 ..................................171

&8607 ................................171

&860 ..................................171

&8607 ................................171

&860 ..................................171

&8607 ................................171

CUSC .......................................157

CUSPGW ..................................221

DET10C ................................... 257

DET22 .................................... 255

DET20C ................................... 257

DET4TD2 .................................256

DET4TR2 ................................. 256

DISK1565 ...............................328

DISK150500 ...........................328

DISK90115 ............................. 328

DISKKIT1 ................................328

DTW4-100 ...............................143

DTW6-100 ...............................143

DTW8-100 ...............................143

EGPCB4010B .........................317

EGPCB4020B .........................317

EGPCB4040B .........................317

EGPCT4010B .........................317

EGPCT4020B .........................317

EGPCT4040B .........................317

EGPID4010B .........................317

EGPID4020B .........................317

EGPID4040B .........................317

EGPI4010B ......................... 317

EGPI4020B ......................... 317

EGPI4040B ......................... 317

EGR10LWG20 ...........................32

EGR10LWG2T ............................32

EGR10LWG40 ...........................32

EGR10WG20 ............................. 31

EGR10WG2T ..............................31

EGR10WG40 ............................. 31

EGR20LWG20 ...........................32

EGR20LWG2T ............................32

EGR20LWG40 ...........................32

EGR20WG20 ............................. 31

EGR20WG2T ..............................31

EGR20WG40 ............................. 31

EGR5WG40 ...............................31

EGR8LWG20 .............................32

EGR8LWG2T ..............................32

EGR8LWG40 .............................32

EGR8WG20 ...............................31

EGR8WG2T ................................31

EGR8WG40 ...............................31

EGRSS10LWG20 ........................34

EGRSS10LWG2T ......................... 34

EGRSS10LWG40 ........................34

EGRSS10WG20 .........................33

EGRSS10WG2T ..........................33

EGRSS10WG40 .........................33

EGRSS20LWG20 ........................34

EGRSS20LWG2T ......................... 34

EGRSS20LWG40 ........................34

EGRSS20WG20 .........................33

EGRSS20WG2T ..........................33

EGRSS20WG40 .........................33

EGRSS5WG40 ...........................33

EGRSS8LWG20 .........................34

394394

Section 7

Indexes

Part Number Index

Part Number Page No.Part Number Page No. Part Number Page No.

Section 7.1

EGRSS8LWG2T ...........................34

EGRSS8LWG40 .........................34

EGRSS8WG20 ...........................33

EGRSS8WG2T ............................33

EGRSS8WG40 ...........................33

EPK12 .....................................222

EPK16 .....................................222

EPK24 .....................................222

EPKPPCST5 ..............................222

ES240 .......................................88

FGA1.52-2.532WC24 .............. 139

FGA1.52-3.542WC24 .............. 139

FGA1.52-562WC24.................139

FGC2 ....................................... 136

FGC20 ....................................136

FGC20TP ................................ 136

FGC2-40 .................................136

FGC2-40TP ............................. 136

FGC26TP .................................136

FGC2TP ...................................136

FGC4 ....................................... 136

FGC4TP ...................................136

FGC6 ....................................... 136

FGC6TP ...................................136

FGC8 ....................................... 136

FGC8TP ...................................136

FLTIG ......................................325

FLTIGET ................................325

FSC2 ............................... 15 & 237

FSC3 ............................... 15 & 237

FSC4 ............................... 15 & 237

FSC6 ............................... 15 & 237

FW6S-100 ................................144

FW8S-100 ................................144

G113410NU ............................ 312

G113410US ............................313

G113420NU ............................ 312

G113420US ............................313

G11342NU ............................... 312

G11342US ...............................313

G113440US ............................313

G11344NU ............................... 312

G11344US ...............................313

G11348NU ............................... 312

G11348US ...............................313

G115810NU ............................ 312

G115810US ............................313

G115820NU ............................ 312

G115820US ............................313

G11582NU ............................... 312

G11582US ...............................313

G115840US ............................313

G11584NU ............................... 312

G11584US ...............................313

G11588NU ............................... 312

G11588US ...............................313

G213410NU ............................ 312

G213410US ............................313

G213420US ............................313

G21342NU ............................... 312

G21342US ...............................313

G213440US ............................313

G21344NU ............................... 312

G21344US ...............................313

G21348NU ............................... 312

G21348US ...............................313

G215810NU ............................ 312

G215810US ............................313

G215820US ............................313

G21582NU ............................... 312

G21582US ...............................313

G215840US ............................313

G21584NU ............................... 312

G21584US ...............................313

G21588NU ............................... 312

G21588US ...............................313

G313410NU ............................ 312

G313410US ............................313

G31342NU ............................... 312

G31342US ...............................313

G31344NU ............................... 312

G31344US ...............................313

G31348NU ............................... 312

G31348US ...............................313

G315810NU ............................ 312

G315810US ............................313

G31582NU ............................... 312

G31582US ...............................313

G31584NU ............................... 312

G31584US ...............................313

G31588NU ............................... 312

G31588US ...............................313

G41342NU ............................... 312

G41342US ...............................313

G41344NU ............................... 312

G41344US ...............................313

G41348NU ............................... 312

G41348US ...............................313

G41582NU ............................... 312

G41582US ...............................313

G41584NU ............................... 312

G41584US ...............................313

G41588NU ............................... 312

G41588US ...............................313

G41PS8US ...............................313

GAW121212HD ..........................40

GAW121218HD ..........................40

GAW121224HD ..........................40

GAW132418HD ..........................40

GAW910 ....................................43

GB14.757.5GBE ..........................69

GB38414.25TI ............................70

GBI14112H ................................54

GBI14116H ................................54

GBI1416H ..................................54

GBI14210GKT ............................57

GBI14210PKT ............................57

GBI14210TGB ............................64

GBI14210TGBKT ........................65

GBI14212G ................................54

GBI14212GKT ............................57

GBI14212P ................................54

GBI14212PKT ............................57

GBI14212TGB .................. 64 & 246

GBI14212TGBKT .............. 65 & 246

GBI14212 ................................55

GBI14216G ................................54

GBI14216P ................................54

GBI14216 ................................55

GBI14220 ................................55

GBI14224 ................................55

GBI1426G ..................................54

GBI1426P ..................................54

GBI1426TGB .................... 64 & 246

GBI1426TGBKT ................ 65 & 246

GBI1426 ..................................55

GBI14412C ................................55

GBI14412 ................................. 56

GBI14412KT .............................57

*%,0 ................................56

*%,0.7 ............................57

*%,70*%................ 62 & 246

*%,70*%.7 ............ 63 & 246

GBI14416C ................................55

GBI14416 ................................. 56

*%,0 ................................56

GBI14420C ................................55

GBI14420 ................................. 56

GBI14420KT .............................57

*%,0 ................................56

Section 7

Indexes

Part Number Index

Part Number Page No.Part Number Page No. Part Number Page No.

Section 7.1

*%,0.7 ............................57

*%,70*%................ 62 & 246

*%,70*%.7 ............ 63 & 246

GBI14424C ................................55

GBI14424 ................................. 56

*%,0 ................................56

*%,70*%..........................62

*%,70*%.7 ......................63

GBI1446C ..................................55

GBI1446 ...................................56

*%,0 .................................56

GBIA14212 ..............................59

GBIA14216 ..............................59

GBIA14220 ..............................59

GBIA1426 ................................59

*%,$0 ..............................59

*%,$0 ..............................59

*%,$0 ..............................59

*%,$0 ..............................59

GBIP14210TGB ..........................64

GBIP14212TGB ..........................64

GBIP1426TGB ............................64

*%,3-0*% ........................60

*%,370*% ........................62

*%,3-0*% ........................60

*%,3-0*% ........................60

*%,370*% ........................62

*%,370*% ........................62

*%,3-0*% ..........................60

GBIP14612CESPGFAA .................71

*%,3(0*6)$$ ..................71

*%,30*3)$$ ..................71

GBIP14612TGPFAA .....................71

GBIS1416CGB ............................69

GBIS1428EE ..............................69

GBIT14412A2T ..........................58

GBIT144122T ...........................58

GBIT14416A2T ..........................58

GBIT144162T ...........................58

GBIT14420A2T ..........................58

GBIT144202T ...........................58

GBIT14424A2T ..........................58

GBIT144242T ...........................58

GBIT14462T .............................58

GBUKIT .....................................75

GB10106 .................................88

GB12126 .................................88

GB18186 .................................88

GB24246 .................................88

GB886 .....................................88

GD1010B ................................282

*'00& .............................. 282

GD1020B

................................282

*'&0% ............................282

GD1030B ................................282

*'&0% ............................282

*'&0% ..............................282

GD1040B ................................282

*'&0% ..............................282

*'&0% ............................282

GD1210B ................................282

GD1220B ................................282

*'&0% ............................282

GD122B ...................................282

GD122SB ................................. 282

GD1230B ................................282

*'&0% ..............................282

GD1240B ................................282

GD124L ...................................282

GD126L ...................................282

GD3410B ................................282

GD3420B ................................282

*'&0% ............................282

GD342B ...................................282

GD342SB ................................. 282

GD3430B ................................282

*'&0% ............................282

*'&0% ..............................282

GD3440B ................................282

GD344L ...................................282

*'&0% ..............................282

GD346L ...................................282

*'&0% ............................282

GD5810B ................................282

GD5820B ................................282

*'&0% ............................282

GD582B ...................................282

GD582SB ................................. 282

GD5830B ................................282

*'&0% ............................282

*'&0% ..............................282

GD5840B ................................282

GD584L ...................................282

*'&0% ..............................282

GD586L ...................................282

GDS1 ........................................23

GDS12 .......................................23

GDS34 .......................................23

GDS58 .......................................23

GECL10 .................................. 112

GECL2 .....................................112

GECL20 .................................. 112

GECL214 ................................112

GECL23

8 ................................112

GECL4 .....................................112

GECL40 .................................. 112

GECL6 .....................................112

GECL638 ................................112

GECLB10 ................................112

GECLB102C .................. 113 & 246

GECLB102D ............................ 113

GECLB2 ...................................112

GECLB20 ................................112

GECLB202C .................. 113 & 246

GECLB202D ............................ 113

GECLB214 ..............................112

GECLB22A ..................... 113 & 246

GECLB22B ...............................113

GECLB22BC ................... 114 & 237

GECLB22BC250BK .......... 114 & 237

GECLB22BCS.................. 114 & 237

GECLB22BCS250BK ........ 114 & 237

GECLB22BS..............................113

GECLB22C ..................... 113 & 246

GECLB22CS .............................113

GECLB238 ..............................112

GECLB2502C ............................ 113

GECLB2502D ...........................113

GECLB302C .................. 113 & 246

GECLB4 ...................................112

GECLB40 ................................112

GECLB402C .................. 113 & 246

GECLB402D ............................ 113

GECLB42A ...............................113

GECLB42B ...............................113

GECLB42C ...............................113

GECLB5002C ............................ 113

GECLB5002D ...........................113

GECLB6 ...................................112

GECLB62A ..................... 113 & 246

GECLB62B ...............................113

GECLB62BC ................... 114 & 237

GECLB62BC250BK .......... 114 & 237

GECLB62C ..................... 113 & 246

GECLB62EIA ............................112

GECLB62EIA90 .........................112

GECLB638 ..............................112

GECLB7502C ............................ 113

GECLB7502D ...........................113

GEL1 .......................................118

396396

Section 7

Indexes

Part Number Index

Part Number Page No.Part Number Page No. Part Number Page No.

Section 7.1

GEL2 .......................................118

GEL3 .......................................118

GEL4 .......................................118

GEL1 .....................................119

GEL2 ........................... 119 & 129

GEL3 .....................................119

GEL4 .....................................119

GEL5 .....................................119

*(2/0&0 ..........................119

GESB10 ..................................119

GESB2 ..................................... 119

GESB20 ..................................119

GESB250 .................................119

GESB40 ..................................119

GESB6 ........................... 119 & 129

GF1010K ................................283

GF1020D ................................ 283

*)&0' .............................283

GF102K ...................................283

GF1030D ................................ 283

GF1040D ................................ 283

GF104K ...................................283

GF1210K ................................283

GF1220K ................................283

GF122K ...................................283

GF122SK .................................283

GF1230K ................................283

GF1240K ................................283

GF124K ...................................283

GF126K ...................................283

GF3410K ................................283

GF3420K ................................283

*)&0' .............................283

GF342K ...................................283

GF342SK .................................283

GF3430D ................................ 283

*)&0' .............................283

*)&0' ..............................283

GF3440D ................................ 283

GF344K ...................................283

GF346K ...................................283

GF5810K ................................283

GF5820K ................................283

*)&0' .............................283

GF582K ...................................283

GF582SK .................................283

GF5830D ................................ 283

*)&0' .............................283

*)&0' ..............................283

GF5840D ................................ 283

GF584K ...................................283

GF586K ...................................283

GG12B .....................................286

GG34C.....................................286

GG58C.....................................286

*-:&%(0$ .....................86

G40WC36CE ............................86

G67G102A14 ............... 110 & 247

G

67G102A14KIT .......... 110 & 247

G67G102A14KIT5 ..................110

G67G12114 ........................... 109

G67G12114KIT5 ....................109

G67G122A14 ............... 110 & 247

G67G122A14KIT .......... 110 & 247

G67G122A14KIT5 ..................110

G67G18114 ........................... 109

G67G18114KIT5 ....................109

G67G24114 ........................... 109

G67G24114KIT5 ....................109

*-*(06.,7 ......................110

G67G82A14 ................. 110 & 247

G67G82A14KIT ............ 110 & 247

G67G82A14KIT5 .................... 110

G2024 ....................... 137 & 321

G2S24 ........................ 137 & 321

G4024 ....................... 137 & 321

*0 ...............................100

*037 .........................100

*0635 ......................100

*0 ...............................97

*0 ...............................97

*0 .................................97

*0 .............................130

*0 ...............................130

*0 ...............................130

G1010B ................................284

*200&..............................284

G1020B ................................284

*2&0% ............................284

G1030B ................................284

*2&0% ............................284

*2&0% ..............................284

G1040B ................................284

*2&0% ..............................284

*2&0& ............................284

G1210B ................................284

G1220B ................................284

*2&0% ............................284

G122B ...................................284

G122SB ................................. 284

G1230B ................................284

*2&0% ..............................284

G1240B ................................284

G124L ................................... 284

G126L ................................... 284

G3410B ................................284

G3420B ................................284

*2&0% ............................284

G342B ...................................284

G342SB ................................. 284

G3430B ................................284

*2&0% ............................284

*2&0% ..............................284

G3440B ................................284

*20 ..................................284

*2&0% ..............................284

G346L ................................... 284

*2&0& ............................284

G5810B ................................284

G5820B ................................284

*2&0% ............................284

G582B ...................................284

G582SB ................................. 284

G5830B ................................284

*2&0% ............................284

*2&0% ..............................284

G5840B ................................284

G584L ................................... 284

*2&0% ..............................284

G586L ................................... 284

GP06212122T ............................28

GP062121240 ...........................28

GP06212242T ............................28

GP062122440 ...........................28

GP141818 ..................................28

GP142424DP ............................28

GP142424N ...............................28

GP18182T ..................................27

GP181840 ................................27

*30&, .....................................96

GP24242T ..................................27

GP242440 ................................27

GPC20RD1.75 ................. 94 & 245

GPC2FSRD .................................94

GPC2FSS .................................94

GPC2RD .......................... 94 & 245

GPC2S ........................... 94 & 245

GPC4RD .......................... 94 & 245

GPC4S ........................... 94 & 245

GPC6RD .......................... 94 & 245

Section 7

Indexes

Part Number Index

Part Number Page No.Part Number Page No. Part Number Page No.

Section 7.1

GPC6S ........................... 94 & 245

GRC1 ........................................22

GRC12 .......................................22

GRC12SS ...................................22

GRC1SS .....................................22

GRC34 .......................................22

GRC34SS ...................................22

GRC58 .......................................22

GRC58SS ...................................22

GRCC ......................................332

GRCC34 .....................................22

GRCC58 .....................................22

GRD34I .....................................23

GRD58 ......................................23

GRDASSHDPERS ........................72

GRDS34 .....................................23

GRDS58 .....................................23

GRDSTD1.25 ..............................86

GRDTESTPIN ...........................259

GRNTAG607PK10 ............. 76 & 247

GRNTAGDND .............................76

GS1062122A14 ....................... 107

GS1062122C38 ....................... 107

GS1062182A14 ....................... 107

GS1062182C38 ....................... 107

GS1062242A14 ....................... 107

GS1062242C38 ....................... 107

GS1209412138 ....................... 105

GS12094122A14 ........... 106 & 226

GS12094122C38 ..................... 106

GS12094182A14 ........... 106 & 226

GS12094182C38 ..................... 106

GS1209424138 ....................... 105

GS12094242A14 ..................... 106

GS12094242C38 ..................... 106

GS120946138 ......................... 105

GS1210P ................................285

GS1220P ................................285

*6&03 ............................. 285

GS122R ...................................285

GS122SR .................................285

GS1230P ................................285

GS1240P ................................285

GS124R ...................................285

GS126R ...................................285

GS14030102A14 ..................... 106

GS1403012R138 ..................... 105

GS14030162A14 ..................... 106

GS14030242A14 ..................... 106

GS1403024R138 ..................... 105

GS140306R138 ....................... 105

GS34062122A14 ..................... 106

GS34062122C38 ..................... 106

GS34062182A14 ..................... 106

GS34062182C38 ..................... 106

GS34062242A14 ..................... 106

GS34062242C38 ..................... 106

GS34062302A14 ..................... 106

GS34062302C38 ..................... 106

GS3410P ................................285

GS3420P ................................285

*6&03 ............................. 285

GS342R ...................................285

GS342SR .................................285

GS3430P ................................285

GS3440P ................................285

GS344R ...................................285

*6&0< ...............................285

GS346R ...................................285

GS438070BF1014KIT ................ 107

*6370: ..............105

GS5810P ................................285

GS58101TIE ............................107

GS5820P ................................285

*6&03 ............................. 285

GS582R ...................................285

GS582SR .................................285

GS5830P ................................285

GS5840P ................................285

GS584R ...................................285

*6&0< ...............................285

GS586R ...................................285

GT3410K ................................ 286

GT3420K ................................ 286

*7&0' ............................286

GT342K ...................................286

GT342SK .................................286

GT3430K ................................ 286

*7&0' ............................286

*7&0' ..............................286

GT3440K ................................ 286

GT344K ...................................286

GT346K ...................................286

GT5810K ................................ 286

GT5820K ................................ 286

*7&0' ............................286

GT582K ...................................286

GT582SK .................................286

GT5830K ................................ 286

GT5840K ................................ 286

GT584K ...................................286

GT586K ...................................286

GTKIT300 ................................ 259

GTKIT500 ................................ 259

HAAC12 ................................148

HAAC8 ...................................148

HB10B .................................... 287

+%00& .................................287

HB20B .................................... 287

+%&0% ................................287

HB2B .......................................287

HB2SB .....................................287

HB30B .................................... 287

+%&0% ................................287

+%&0% ..................................287

HB40B .................................... 287

+%&0% ..................................287

HB6B .......................................287

+%&0& ................................287

HCAC12 ................................148

HCAC8 ...................................148

HD10B ...................................287

+'00& .................................287

HD20B ...................................287

+'&0% ................................287

HD2A ......................................287

HD2SA ....................................287

HD30B ...................................287

+'&0% ................................287

+'&0% .................................. 287

HD40B ...................................287

HD4A ......................................287

+'&0% .................................. 287

HD6A ......................................287

HD6SA ....................................287

+'&0& ................................287

HSC100 ...................................224

HSC100C .................................224

HSC100CR56 ...........................225

HSC100R56 .............................225

HSC150 ...................................224

HSC150C .................................224

HSC150CR56 ...........................225

HSC150R56 .............................225

HT10B ....................................289

HT131LC .................................116

HT20B ....................................289

+7&0% ................................289

HT2A .......................................289

HT2SA ..................................... 289

398398

Section 7

Indexes

Part Number Index

Part Number Page No.Part Number Page No. Part Number Page No.

Section 7.1

HT30B ....................................289

+7&0% ................................289

+7&0% ..................................289

HT40B ....................................289

HT4A .......................................289

+7&0& ..................................289

HT6A .......................................289

HU10B ...................................289

HU20B ...................................289

+8&0% ................................289

HU30B ...................................289

+8&0% ................................289

+8&0% .................................. 289

HU40B ...................................289

+8&0& .................................. 289

IBTD .........................................77

,30272 ...................226

IRRGRDKIT1 ..............................37

IRRGRDKIT2 ..............................37

L181 ....................................315

L1812C14............................315

L1812C38............................315

L1812D ................................315

L18138 ...............................315

L3161 ..................................315

L31612D ..............................315

LAB12106 ............................242

LABA42A2GKCGB .....................242

LABB42A2GKCGB .....................242

LABKT12UGBAS .......................221

LABKT18UGBAS .......................221

LB10181B .............................298

LB20181B .............................298

LB203161B ............................298

LB2181B ................................298

LB2S181B ............................... 298

LB30181B .............................298

LB303161B ............................298

LB40181B .............................298

LB403161B ............................298

LB4181B ................................298

LB6181B ................................298

LE10141B ...............................297

LE1

0181B ............................... 297

/(00& .............................297

/(00& .............................297

/(00& ...........................297

LE20141B ............... 125, 134, 137,

..................................... 297 & 321

LE20181B ...............................297

LE2181B .................................. 297

/(&0% ....................... 297

/(&0% .........................297

/(&0% ............................297

LE2S141B ....... 125, 134, 137 & 321

LE2S181B ................................297

LE30141B ...............................297

LE303161B ............................. 297

/(&0% ....................... 297

/(&0% ............................297

/(&0% ............................297

/(&0% .........................297

/(&0% ...........................297

/(&0% .............................297

LE40141.25B .......................... 297

LE40141.5B ............................ 297

LE40141B ............... 125, 134, 137,

..................................... 297 & 321

LE403161B ............................. 297

LE4181B .................................. 297

/(&0% ...........................297

/(&0% .............................297

/(&0% ...........................297

/(&0% .............................297

/(&0& .............................297

LE6181B .................................. 297

/(&0&............................297

/(&0& .........................297

/(&0&............................297

LI20142 ....................... 118 & 245

LIR18 .............................. 92 & 245

LIR18KIT ......................... 92 & 245

LIR24 .............................. 92 & 245

LIR24KIT ......................... 92 & 245

LIR36 .............................. 92 & 245

LIR36KIT ......................... 92 & 245

LIR72 .............................. 92 & 245

LIR72KIT ......................... 92 & 245

LP9 .........................................331

LRCSS31612 ......................... 167

LRCSS3168 ........................... 167

LW4B-100 ................................145

LW4S-100 ................................143

LW5B-100 ................................145

LW5S-100 ................................143

LW6B-100 ................................145

LW6S-100 ................................143

LW8S-100 ................................143

02=% ..............................159

02=* .............................. 159

02=/ ..............................159

02=: .............................159

0&%56+ ................................327

0&%56+ ................................327

0&63' ........................327

0&63' .......................... 327

0&7 ........................................115

0&7 .................................115

0+ ........................................328

0+ ........................................328

0+ ........................................328

0+ ........................................328

0/'6/5 ...................................326

02%*5'67. ........................38

02%*5'67. ........................38

066 ............................142

066 ............................142

066 ............................142

066 ............................142

066 ..............................142

066 ..............................142

066 ..............................142

06+& ....................................329

06+& ....................................329

06.,7 .....................................329

06.,7+696 .............................329

N420B-100 ..............................145

N420S-100 ..............................144

N518B-100 ..............................145

N518S-100 ..............................144

N518SBN-10 .......................... 144

N616B-100 ..............................145

N616S-100 ..............................144

N813S-50 ................................144

NCLR ................................148

NUWTUBE115 .......................... 323

NUWTUBE115CI .......................323

NUWTUBE15 ............................323

NUWTUBE150 .......................... 323

NUWTUBE200 .......................... 323

NUWTUBE25 ............................323

NUWTUBE25CI ........................323

NUWTUBE250 .......................... 323

NUWTUBE32 ............................323

NUWTUBE32CI ........................323

NUWTUBE45 ............................323

NUWTUBE45CI ........................323

NUWTUBE65 ............................323

NUWTUBE65CI ........................323

NUWTUBE90 ............................323

Section 7

Indexes

Part Number Index

Part Number Page No.Part Number Page No. Part Number Page No.

Section 7.1

NUWTUBE90CI ........................323

L141 ...................................314

L141.5 ................................314

L141.52B .............................314

L141.52C .............................314

L141.52D ............................314

L1412B ...............................314

L1412C ...............................314

L1412D ...............................314

L1422B ...............................314

L1422C ...............................314

L1422D ...............................314

L181 ...................................314

L1812B ...............................314

L1812C ...............................314

L1812D ...............................314

L3161 .................................314

L31612B ..............................314

L31612C ..............................314

L31612D .............................314

L381.5 ................................314

L381.52B .............................314

L381.52C .............................314

L381.52D ............................314

L382 ...................................314

L3822B ...............................314

L3822C ...............................314

L3822D ...............................314

PB1010B ...............................277

PB102B ..................................277

PB102SB ................................277

PB104B ..................................277

PB106B ..................................277

PB106SB ................................277

PB108SB ................................277

PB2010B ...............................277

PB2020B ...............................277

PB202B ..................................277

PB202SB ................................277

PB204B ..................................277

PB206B ..................................277

PB206SB ................................277

PB208SB ................................277

PB22B .....................................277

PB24B .....................................277

PB26B .....................................277

PB26SB ...................................277

PB28SB ...................................277

PB2S2SB..................................277

PB4010B ...............................277

PB4020B ...............................277

PB402B ..................................277

PB402SB ................................277

PB4040B ...............................277

PB404B ..................................277

PB406B ..................................277

PB406SB ................................277

PB408SB ................................277

PB44B .....................................277

PB46B .....................................277

PB46SB ...................................277

PB48SB ...................................277

PB66B .....................................277

36660 .................................278

360 .....................................278

36660 .................................278

PS66L ......................................278

PS6S6SL .................................. 278

PS88L ......................................278

PS8S6SL .................................. 129

PS8S8SL ........................ 129 & 278

360& ..........................101

360&6 ........................101

360&6 .......................101

PT1010B ...............................278

PT102B ..................................278

PT102SB ................................278

PT104B ..................................278

PT106B ..................................278

PT106SB ................................278

PT108B ..................................278

PT108SB ................................278

PT2010B ...............................278

PT2020B ...............................278

PT202B ..................................278

PT202SB ................................278

PT204B ..................................278

PT206B ..................................278

PT206SB ................................278

PT208B ..................................278

PT208SB ................................278

PT22B .....................................278

PT22SB ...................................278

PT24B .....................................278

PT26B .....................................278

PT26SB ...................................278

PT28B .....................................278

PT28SB ...................................278

PT2S2SB ..................................278

PT3010B ...............................278

PT3020B ...............................278

PT302B ..................................278

PT302SB ................................278

PT3030B ...............................278

PT304B ..................................278

PT306B ..................................278

PT306SB ................................278

PT308B ..................................278

PT308SB ................................278

PT4010B ...............................278

PT4020B ...............................278

PT402B ..................................278

PT402SB ................................278

PT4030B ...............................278

PT4040B ...............................278

PT404B ..................................278

PT406B ..................................278

PT406SB ................................278

PT408B ..................................278

PT408SB ................................278

PT44B .....................................278

PT46B .....................................278

PT46SB ...................................278

PT48B .....................................278

PT48SB ...................................278

PT66B .....................................278

PT8S8SB ..................................129

R4150A4 ...................................74

R4150S3 ....................................74

R4200S5 ....................................74

RASP ....................................... 326

RB12A ........................... 123 & 129

RB12B ........................... 123 & 129

RB310B .................................. 305

RB320B .................................. 305

RB32B .....................................305

RB32SB ...................................305

RB330B .................................. 305

RB340B .................................. 305

RB34B .....................................305

RB36B .....................................305

RB3GA8S5 ................... 130 & 196

RB410B .................................. 305

RB420B .................................. 305

RB42B .....................................305

RB42SB ...................................305

RB430B .................................. 305

RB440B .................................. 305

RB44B .....................................305

RB46B .....................................305

400400

Section 7

Indexes

Part Number Index

Part Number Page No.Part Number Page No. Part Number Page No.

Section 7.1

RB4GA325 .............................196

RB510B .................................. 305

RB520B .................................. 305

RB52B .....................................305

RB52SB ...................................305

RB530B .................................. 305

RB540B .................................. 305

RB54B .....................................305

RB56B .....................................305

RB5GA2810 ...........................196

RB5GA2T5 .............................196

RB610B .................................. 305

RB620B .................................. 305

RB62B .....................................305

RB62SB ...................................305

RB630B .................................. 305

RB640B .................................. 305

RB64B .....................................305

RB66B .....................................305

RB6GA4015 ..........................196

RE310B ..................................306

RE320B ..................................306

RE32B .....................................306

RE32SB ...................................306

RE330B ..................................306

RE340B ..................................306

RE34B .....................................306

RE36B .....................................306

RE410B ..................................306

RE420B ..................................306

RE42B .....................................306

RE42SB ...................................306

RE430B ..................................306

RE440B ..................................306

RE44B .....................................306

RE46B .....................................306

RE510B ..................................306

RE520B ..................................306

RE52B .....................................306

RE52SB ...................................306

RE530B ..................................306

RE540B ..................................306

RE54B .....................................306

RE56B .....................................306

RE610B ..................................306

RE620B ..................................306

RE62B .....................................306

RE62SB ...................................306

RE630B ..................................306

RE640B ..................................306

RE64B .....................................306

RE66B .....................................306

RE7L10K ................................306

RE7L20K ................................306

RE7L2K ...................................306

RE7L2SK .................................. 306

RE7L30K ................................306

RE7L40K ................................306

RE7L4K ...................................306

RE7L6K ...................................306

RGBH141.519.25A ......................66

RGBH141.523.25A ......................66

RGBH141.535.25A ......................66

RGBH14119.25 ................ 66 & 246

RGBH14123.25 ................ 66 & 246

RGBH14135.25 ................ 66 & 246

RGBHKIT14119.25 ........... 67 & 246

RGBHKIT14123.25 ........... 67 & 246

RGBHKIT14135.25 ........... 67 & 246

RGB145836A .................. 68 & 246

RGB145872A .................. 68 & 246

RGBKIT145836A ............ 68 & 246

RGBKIT145872A ............ 68 & 246

RG67G1082AKIT .....................247

RHBB64S-10 .......................... 142

RHBB65S-10 .......................... 142

509+:(%. ...................... 310

509+:(%. .........................310

509+:(%. ...................... 310

509+:(%. .........................310

509+:(%. ...................... 310

509+:(%. .........................310

509/:(%. ......................311

509/:(%. .........................311

509/:(%. ......................311

509/:(%. .........................311

509/:(%. ......................311

509/:(%. .........................311

5095:(%. ......................311

5095:(%. .........................311

5095:(%. ......................311

5095:(%. .........................311

5095:(%. ......................311

5095:(%. .........................311

R310 ................................. 307

R320 ................................. 307

R32B .....................................307

R32SB ................................... 307

R330 ................................. 307

R340 ................................. 307

R34B .....................................307

R36B .....................................307

R38SB ................................... 129

R410 ................................. 307

R420 ................................. 307

R42B .....................................307

R42SB ................................... 307

R430 ................................. 307

R440 ................................. 307

R44B .....................................307

R46B .....................................307

R48SB ................................... 129

R510 ................................. 307

R520

.................................307

R52B .....................................307

R52SB ................................... 307

R530 ................................. 307

R540 ................................. 307

R54B .....................................307

R56B .....................................307

R58SB ................................... 129

R6L10B ................................ 307

R6L20B ................................ 307

R6L2B ................................... 307

R6L2SB ................................. 307

R6L30B ................................ 307

R6L40B ................................ 307

R6L4B ................................... 307

R6L6B ................................... 307

RP310B ..................................308

RP320B ..................................308

RP32B .....................................308

RP32SB ...................................308

RP330B ..................................308

RP340B ..................................308

RP34B .....................................308

RP36B .....................................308

RP38SB ...................................129

RP410B ..................................308

RP420B ..................................308

RP430B ..................................308

RP440B ..................................308

RP4L2A ...................................308

RP4L2SA ..................................308

RP4L4A ...................................308

RP4L6A ...................................308

RP4L8SA ..................................129

RP510B ..................................308

RP520B ..................................308

RP530B ..................................308

Section 7

Indexes

Part Number Index

Part Number Page No.Part Number Page No. Part Number Page No.

Section 7.1

RP540B ..................................308

RP6L10B ................................308

RP6L20B ................................308

RP6L30B ................................308

RP6L40B ................................308

RPLFLT ....................................325

RS310P ..................................309

RS320P ..................................309

RS32P .....................................309

RS32SP ...................................309

RS330P ..................................309

RS340P ..................................309

RS34P .....................................309

RS36P .....................................309

RS410P ..................................309

RS420P ..................................309

RS42P .....................................309

RS42SP ...................................309

RS430P ..................................309

RS440P ..................................309

RS44P .....................................309

RS46P .....................................309

RS510P ..................................309

RS520P ..................................309

RS52P .....................................309

RS52SP ...................................309

RS530P ..................................309

RS540P ..................................309

RS54P .....................................309

RS56P .....................................309

RS610P ..................................309

RS620P ..................................309

RS62P .....................................309

RS62SP ...................................309

RS630P ..................................309

RS640P ..................................309

RS64P .....................................309

RS66P .....................................309

RS7L10B ................................309

RS7L20B ................................309

RS7L2B ...................................309

RS7L2SB .................................. 309

RS7L30B ................................309

RS7L40B ................................309

RS7L4B ...................................309

RS7L6B ...................................309

RT1010B ...............................279

RT102B .................................. 279

RT102SB ................................ 279

RT104B .................................. 279

RT106B .................................. 279

5700% ............................. 279

570000& ........................... 279

5700% ............................. 279

5700&0% ..........................279

5700&0% ..........................279

5700&0% ...........................279

5700% ............................. 279

5700&0& ...........................279

5700&0& ..........................279

RT2010B ...............................279

RT2020B ...............................279

RT2

02B ..................................279

RT202SB ................................ 279

RT204B .................................. 279

RT206B .................................. 279

RT22B .....................................279

RT22SB ...................................279

RT24B .....................................279

57&0% ............................279

57&0% ............................279

57&0&0% ........................279

57&0% ...............................279

57&0% ............................279

57&0% ............................279

RT26B .....................................279

RT2S2SB .................................279

RT3010B ...............................279

RT3020B ...............................279

RT302B .................................. 279

RT302SB ................................ 279

RT3030B ...............................279

RT304B .................................. 279

RT306B .................................. 279

57&0% ............................279

57&0% ............................279

57&0&0% ........................279

57&0% ...............................279

57&0% ............................279

57&0&0% ........................279

57&0&0% ..........................279

57&0% ............................279

57&0% .............................279

57&0% .............................279

57&0&0% ..........................279

57&0% .................................279

57&0% .............................279

57&0&0% ............................279

57&0% .............................279

RT4010B ...............................279

RT4020B ...............................279

RT402B .................................. 279

RT402SB ................................ 279

RT4030B ...............................279

RT4040B ...............................279

RT404B .................................. 279

RT406B .................................. 279

RT44B .....................................279

57&0% .............................279

57&0% .............................279

57&0&0% ..........................279

57&0% .................................279

57&0&0% ..........................279

57&0&0% ............................279

57&0% .............................279

57&0&0% ............................279

RT66B .....................................279

57&0% ............................279

57&0% ............................279

57&0&0% ........................279

57&0&0% ........................279

57&0&0% ..........................279

57&0% ............................279

57&0&0& ..........................279

57&0&0& ........................279

S110 .........................................21

S15C .........................................21

S3410 .......................................21

S3410SS3 ..................................21

S345C .......................................21

S348 .........................................21

S5810 .......................................21

S5810SS3 ..................................21

S582 .........................................21

S582C .......................................21

S583 .........................................21

S583C .......................................21

S585 .........................................21

S585C .......................................21

S585SS3 ....................................21

S588 .........................................21

S588SS3 ....................................21

SAFHB25115 ............................ 276

SAFHB150300 ..........................276

SAFHC400 ...............................276

SCGC.......................................202

SEGR10WG20 ...........................35

SEGR10WG2T ............................35

SEGR10WG40 ...........................35

SEGR20WG20 ...........................35

402402

Section 7

Indexes

Part Number Index

Part Number Page No.Part Number Page No. Part Number Page No.

Section 7.1

SEGR20WG2T ............................35

SEGR20WG40 ...........................35

SEGR30WG20 ...........................35

SEGR30WG2T ............................35

SEGR30WG40 ...........................35

SEGR40WG20 ...........................35

SEGR40WG2T ............................35

SEGR40WG40 ...........................35

SFBC3KIT ..................................96

SG001 .....................................212

SG002 .....................................212

SGR20 .......................................85

SGR............................... 26 & 320

60*5'8 ................................23

60*5'86+*5 ........................23

6066+:= ...........73 & 146

SLAR-SS ................................213

SRG105024 ...................... 91 & 245

SRG125024 ...................... 91 & 245

SRG2016K .................................92

SRG2016KS............................245

SSAA ............................... 76 & 232

SSAAKIT .......................... 76 & 232

66$706& ...............................168

SSBC12-50...............................236

SSBC23-50...............................236

SSBC34-50...............................236

SSBC45-50...............................236

SSBC56-50...............................236

SSBC67-50...............................236

SSC25875 ...............................231

SSCUEL90141.5ET ....................83

SSCUEL90141.5INT ....................83

SSCUEL90141ET.......................83

SSCUEL90141INT .......................83

SSCUEL90142ET.......................83

SSCUEL90142INT .......................83

SSCUPL141 ................................83

SSCUPL141.5 .............................83

SSCUPL142 ................................83

SSCUPLH141 ............................84

SSCUPLH141.5 .........................84

SSCUPLH142 ............................84

SSDCAA ...................................236

SSDCS ..................................236

SSGC.751-D .........................231

SSGC1.001.625-D .................231

SSGC1.6252.375-D ...............231

SSGC2.3753.5-D ................... 231

SSS6 .......................................331

SSSC1 .....................................157

SSSC2 .....................................157

SW4S-100 ...............................143

SW5S-100 ...............................143

SW6S-100 ...............................143

SW8S-100 ...............................143

SL141 ....................................314

SL141.5 ................................. 314

SL141.52B ............................. 314

SL141.52C ............................. 314

SL141.52D ............................. 314

SL1412B ................................ 314

SL1412C ................................ 314

SL1412D ................................314

SL1422B ................................ 314

SL1422C ................................ 314

SL1422D ................................314

SL181 ....................................314

SL1812B ................................ 314

SL1812C ................................ 314

SL1812D ................................314

SL3161 .................................. 314

SL31612B .............................. 314

SL31612C .............................. 314

SL31612D .............................. 314

SL381.5 ................................. 314

SL381.52B ............................. 314

SL381.52C ............................. 314

SL381.52D ............................. 314

SL382 ....................................314

SL3822B ................................ 314

SL3822C ................................ 314

SL3822D ................................314

TB1BC ........................... 120 & 200

TBCTC ..................................... 122

TBGC4SCS ..................... 123 & 226

TBGC4SCSSS ................. 123 & 226

TCEP43 .................................223

TCEP44 .................................223

TCEP44HS .............................223

TCLI414DB .................... 118 & 129

TCUBS12 .................................180

TCUBS38 .................................180

TCUBS58 .................................180

TCUBU12I ................................179

TCUBU38I ................................179

TCUBU58I ................................179

7'*5'0 ...................................19

TGB1825.5CCS ...........................69

TGBI14210TGB ..........................64

TGBI14210TGBKT ......................65

TGBI14212TGB ..........................64

TGBI14212TGBKT ......................65

TGBI1426TGB ............................64

TGBI1426TGBKT ........................65

7*%,70*% ........................62

7*%,70*%.7 ....................63

7*%,70*% ........................62

7*%,70*%.7 ....................63

7*%,70*% ........................62

7*%,70*%.7 ....................63

TGBIP14210TGB ........................64

TGBIP14212TGB ........................64

TGBIP1426TGB ..........................64

7*%,370*% ......................62

7*%,370*% ......................62

7*%,370*% ......................62

7*30&, ...................................96

TLB ................................331

TLKIT .................................332

TRCHD ....................................325

TS ........................................233

TSC.75

1.75 ..........................233

TSC22.75 .............................233

TSC33.75 .............................233

TSC44.75 .............................233

TSC55.75 .............................233

TSC66.75 .............................233

TSCINS.751.75 .....................234

TSCINS22.75 ........................ 234

TSCINS33.75 ........................ 234

TSCINS44.75 ........................ 234

TSCINS55.75 ........................ 234

TSCINS66.75 ........................ 234

TSCSI1.251.75 .....................235

TSCSI22.75 ..........................235

TSCSI33.75 ..........................235

TSCSI44.75 ..........................235

TSCSI55.75 ..........................235

TSCSI66.75 ..........................235

TSINS ...................................234

7620 ...................................... 233

7620,16 ................................. 234

TSSI .....................................235

U219ATR-12.............................190

U219ATR-6 ..............................190

8%075 ..........................190

8%075 ............................190

U219TR-12 ..............................190

U219TR-6 ................................190

Section 7

Indexes

Part Number Index

Part Number Page No.Part Number Page No. Part Number Page No.

Section 7.1

UBC61411410KIT5 .................. 247

UBC614114KIT5 ..................... 247

UBC61811410KIT5 .................. 247

UBC618114KIT5 ..................... 247

UBC63211410KIT5 .................. 247

UBC632114KIT5 ..................... 247

UBC63811410KIT5 .................. 247

UGKB-5 ...................................241

UGKB-5 .................................241

ULTRAFILL .................................36

ULTRAFILL25 .............................36

8/75$0+.,7 .........................330

8/75$0+.,7 .........................330

ULTRAWRAP ............................330

80+'.,7 ................................330

800+'$ ................................. 330

UPC.751.25 .................. 125 & 134

UPC1.52 ....................... 125 & 134

UPC10C ...................................125

UPC12C ...................................125

UPC2.53 ....................... 125 & 134

UPC3.54 ....................... 125 & 134

UPC56 .......................... 125 & 134

UPC8C ..................................... 125

US115 .....................................323

US150 .....................................323

US200 .....................................323

US25 ....................................... 323

US250 .....................................323

US300 .....................................323

US32 ....................................... 323

US400 .....................................323

US45 ....................................... 323

US500 .....................................323

US600 .....................................323

US65 ....................................... 323

US750 .....................................323

US90 ....................................... 323

USCARCHARGER ......................322

USCNTRLLER ............ 276 & 322

USCTRLSTRP ...........................322

USLEAD15 ...............................322

USLEAD6 .................................322

USSKIT1 .................................. 276

USSKIT2 .................................. 276

USSKIT3 .................................. 276

USSADPTR .............................276

USSFLR1.8 .............................276

USSFLR2 ................................276

USSFLR3 ................................276

A10B .......................... 290 & 291

A101230B .........................291

A1024B ............................291

A1046B ............................291

A10610B ...........................291

9$00& .................................. 290

A20B .......................... 290 & 291

A201230B .........................291

A2024B ............................291

A2046B ............................291

A20610B ...........................291

9$&0% .................................290

A2B ........................93, 290 & 291

A2SB ........................... 290 & 291

A2S.51B .............................291

A2S1.54B ...........................291

A2S1230B .......................... 291

A2S46B ..............................291

A2S610B ............................291

A21.54B .............................291

A21230B ............................291

A246B ...............................291

A2610B ..............................291

A30B .......................... 290 & 291

A301230B .........................291

A3024B ............................291

A3046B ............................291

A30610B ...........................291

9$&0% .................................290

9$&0% ..................................290

A40B .......................... 290 & 291

A401230B .........................291

A4024B ............................291

A4

046B ............................291

A40610B ...........................291

A4B ........................93, 290 & 291

A41.54B .............................291

A41230B ............................291

A446B ...............................291

A4610B ..............................291

9$&0% ..................................290

A6B ........................93, 290 & 291

A6BS ...................................245

A61.254B ...........................291

A61230B ............................291

A646B ...............................291

A6610B ..............................291

9$&0& .................................290

D10B....................................290

D101.254B ....................... 292

D20B....................................290

D201.254B ...... 137, 292 & 321

9'&0% ................................290

D2B .......................................290

D2SB .................................... 290

D2S1.254B ........ 137, 292 & 321

D21.254B ..........................292

D30B....................................290

9'&0% ................................290

9'&0% ..................................290

D40B....................................290

D4

01.254B ...... 137, 292 & 321

D4B .......................................290

9'&0. ..................................290

D6B .......................................290

DRFP-10B .............................292

DRFP-20B .............................292

DRFP-40B .............................292

G10 ....................................... 331

H10B....................................293

H20B....................................293

9+&0% ................................293

H2B .......................................293

H2SB ..................................... 293

H30B....................................293

H40B....................................293

H4B .......................................293

H6B .......................................293

9+2640; ..............................93

9+2640;6; ........................245

L10B ....................................293

L20B ....................................293

9/&0% ................................. 293

L2B .......................................293

L2SB .....................................293

L30B ....................................293

9/&0% ................................. 293

9/&0% ...................................293

L40B ....................................293

L4B .......................................293

9/&0% ...................................293

L6B .......................................293

R10B ....................................293

R20B ....................................293

95&0% ................................293

R2B ....................................... 293

R2SB .....................................293

R30B

....................................293

95&0% ................................293

95&0% ..................................293

404404

Section 7

Indexes

Part Number Index

Part Number Page No. Part Number Page No. Part Number Page No.

Section 7.1

R40B ....................................293

R4B ....................................... 293

95&0% ..................................293

R6B ....................................... 293

T10K .................................... 295

T20K .................................... 295

97&0. .................................295

T2B ....................................... 295

T2SB .....................................295

T30K .................................... 295

T40K .................................... 295

T4B ....................................... 295

T6B ....................................... 295

U10B ....................................295

U20B ....................................295

98&0. ................................295

U2B .......................................295

U2SB ..................................... 295

U30K ....................................295

98&0' ................................295

98&0. ..................................295

U40K ....................................295

U4B .......................................295

98&0' .................................. 295

U6B .......................................295

98&0' ................................295

W4B-100 .................................145

W4S-100 .................................143

W5B-100 .................................145

W5S-100 .................................143

W6B-100 .................................145

W6R-100 ....................... 145 & 192

W6R-50 ......................... 145 & 192

W6S-100 .................................143

W8R-100 ....................... 145 & 192

W8R-50 ......................... 145 & 192

W8S-100 .................................143

WAE-SS03 .............................213

WAE-TR01 .............................213

WBKT1 ......................................74

WBKT1HD .................................74

WBKT1HDS ................................74

WBKT1KIT .................................75

WBKT2 ......................................74

WBKT3 ......................................74

WBKT4 ......................................74

WP1KIT ................................... 241

WP3KIT ................................... 241

WP5KIT ................................... 241

WRPSL ..................................325

GP1.753.2540 ......................316

GP2.52.540 .........................316

;*3&0 ........................ 316

GP3.253.2540

......................316

;*3&0 ....................316

GPBSD1024 ........................319

GPBSD2012 ........................319

1010 .............................. 280

102 .................................280

104 .................................280

2010 .............................. 280

2020 .............................. 280

202 .................................280

22B .....................................280

24B .....................................280

;2&04 ...........................280

;2&04 ...........................280

;2&0&04 ........................280

;2&04 ..............................280

;2&04 ...........................280

;2&04 ...........................280

2S2SB .................................280

3010 .............................. 280

3020 .............................. 280

302 .................................280

3030 .............................. 280

;2&04 ...........................280

;2&04 ...........................280

;2&0&0= ........................280

;2&04 ..............................280

;2&0= ...........................280

;2&0&0= ........................280

;2&0&0= ..........................280

;2&0= ...........................280

;2&04 .............................280

;2&04 .............................280

;2&0&0= ..........................280

;2&04 ................................ 280

;2&04 .............................280

;2&0&0= ............................280

;2&04 .............................280

4010 .............................. 280

4020 .............................. 280

402 .................................280

4030 .............................. 280

4040 .............................. 280

44B .....................................280

;2&04 .............................280

;2&0= .............................280

;2&0&0= ..........................280

;2&04 ................................ 280

;2&0= .............................280

;2&0&0= ..........................280

;2&0&0= ............................280

;2&0= .............................280

;2&0&0= ............................280

66B .....................................280

1010B ...............................281

102B ..................................281

104B ..................................281

2010B ...............................281

2020B ...............................281

2

02B ..................................281

22B .....................................281

24B .....................................281

;;&0% ............................281

;;&0% ............................281

;;&0&0% ........................281

;;&0% ............................... 281

;;&0% ............................281

;;&0% ............................281

2S2SB .................................281

3010B ...............................281

3020B ...............................281

302B ..................................281

3030B ...............................281

;;&0% ............................281

;;&0% ............................281

;;&0&0% ........................281

;;&0% ............................... 281

;;&0% ............................281

;;&0&0% ........................281

;;&0&0% ..........................281

;;&0% ............................281

;;&0% ..............................281

;;&0% ..............................281

;;&0&0% ..........................281

;;&0% ................................. 281

;;&0% ..............................281

;;&0&0% ............................281

;;&0% ..............................281

4010B ...............................281

4020B ...............................281

402B ..................................281

4030B ...............................281

4040B ...............................281

44B .....................................281

;;&0% ..............................281

;;&0% ..............................281

;;&0&0& ..........................281

Section 7

Indexes

Part Number Index

Part Number Page No. Part Number Page No. Part Number Page No.

;;&0% ................................. 281

;;&0&..............................281

;;&0&0& ..........................281

;;&0&0& ............................281

;;&0&..............................281

;;&0&0& ............................281

66B .....................................281

406406

Section 7

Indexes

Section 7

Indexes

Key Word Index

Description Page No. Description Page No.

Abrasive Pad .............................................147

Access Wells 6HH*URXQG$FFHVV:HOOV

Adapters

Air Terminal - Flexible .................................170

Air Terminal - Standard ...............................169

Air Terminal - Swivel ...................................171

 $QJOH6WDLQOHVV6WHHO ........................76 & 232

 $QJOH66'RZQ&RQGXFWRU ........................236

Adapter Sleeves ........................................325

Adhesives

 06WUXFWXUDO6HDODQW ................................159

Rubber ......................................................159

Aircraft Ground Receptacle .......................320

Air Terminals

Aluminum .................................................164

Copper ......................................................162

Decorative Finial .........................................175

Safety Cable ...............................................166

Safety TipSTAT ..........................................165

Specialty ....................................................167

Tower .......................................................230

Anchors (Expansion) ................................147

Antioxidant Joint Compound ...................148

Arrestors /LJKWQLQJ%UDFNHWV ......................221

Assemblies

Air Terminal ................................................168

Equipment Ground Plate .............................318

Fence Clamp ..............................................135

Fence Gate .................................................138

Rebar Grounding .............................. 130 & 196

Thru-RoofWall ...........................................190

Bases

12 Ridge Saddle ........................................181

Chimney Flue .............................................185

Concealed ..................................................184

Dome .......................................................186

Horizontal .................................................178

Pipe Railing ...............................................182

Ridge Saddle ..............................................181

Standing Seam ..........................................186

Swivel .......................................................180

Universal ...................................................179

ertical .....................................................180

Bolts&RSSHU6SOLW ............................ 119 & 129

Blanket/Carrier (Mold) .............................330

Bonding Conductor ...................................155

Bonding Straps .........................105, 108 & 122

Pipe ...........................................................122

Braces$LU7HUPLQDO ....................................172

Brackets

Lightning Arrestor ......................................221

 0RXQWLQJ ....................................................74

Brass Ball Studs ................................26 & 320

Brass Ground Stud ......................................86

Brushes

Cable Cleaning ...........................................327

Card Cloth ..................................................327

 0ROG&OHDQLQJ ............................................327

Busbars (See also Ground Bars)

Copper Ground .............................................81

Telecom. Equipment Rack Grounding .............66

TGB .............................................................64

TIA-607 Style Telecom. Grounding .................62

70*% ..........................................................62

 8QLYHUVDO0RXQWLQJ.LW ..................................75

Busbar Chart ..............................................335

Cable6HH&RQGXFWRU

Cable Clips ................................................156

Pre-formed .................................................156

Cable Guards .............................................160

Cable Holders$GKHVLYH ............................158

Car Charger IRU86&21752//(5 ...............322

Cast Iron NUWTUBE Weld Metal ..............323

Chemical Ground Rods 6HH(QKDQFHG

 *URXQG5RGV

Clamps 6HH$OVR&RQQHFWRUV

Band ..........................................................236

Bano .........................................................232

Beam .........................................................232

Bonding .......................................................94

Cable Tray ..................................................122

Computer Room Ground ................................96

Conduit Bonding ............................... 123 & 226

Fence Fabric Grounding ...............................136

Flange Bonding ..........................................121

 )ODW6WUDS&RSSHU .............................15 & 237

Ground Rod .................................................24

Ground Rod & Cable ...................................332

Guy Wire ....................................................231

Halo Standoff .............................................224

Low Emission Adapter .................................276

 0ROG+DQGOH ...............................................328

Pedestal .............................................94 & 245

 3LSH*URXQG$3&6HULHV ............................203

 3LSH*URXQG&3&6HULHV 95,124,129,203 & 245

Rebar & Water Pipe .......................... 123 & 129

Standing Seam ..........................................157

Strap Type Pipe .........................................202

Section 7.2

408408

Section 7

Indexes

Key Word Index

Description Page No. Description Page No.

Universal Pipe ..................................125 & 134

Water Pipe Ground .....................................123

Coax Ground Kits

CGKB & CGKBB...........................................240

Universal ....................................................241

Cold Galvanizing Spray .................. 147 & 326

Compression Tools ......................... 115 & 116

Conductors

 $OXPLQXP&ODVV,/3 ..............................154

 $OXPLQXP&ODVV,,/3 .............................155

Black Insulated Welding ................................16

Bonding ....................................................155

 &RSSHU&ODVV,/3 ...................................152

 &RSSHU&ODVV,,/3 .................................153

Copper Flat Strap .........................................14

Ground ........................................................11

Insulated - Green .........................................12

Insulated - Black...........................................16

Soild Copper .................................................13

Solid Copperweld ..........................................14

Solid Tinned Copper ......................................13

Stranded Copper ..........................................12

Tinned Copper Flat Braid Strap .....................15

Conductor Identi¿cation/Cable Codes ..... 333

Connectors/Connections

1 Bolt .............................................. 120 & 198

1 Bolt Parallel ................................... 120 & 200

2 Bolt ........................................................197

2 Bolt Parallel .................................. 120 & 196

4 Bolt ........................................................197

 %L0HWDO ....................................................199

 &DEOHWR)ODW0HWDO ............................ 121 & 201

Cross Run .................................................198

IBTD - Intersystem Bonding Termination ........77

Parallel Cable .............................................201

Sillcock Ground ...........................................202

SRG to SRG ..................................................92

"T" ............................................................197

Thru-Roof Base PlateCable .........................193

Thru-Roof Cap & Cable ...............................193

Thru RoofWall ..........................................188

 7\SHVRI&RQQHFWLRQV([RWKHUPLF ..............262

 8OWUDZHOG8OWUD6KRW([RWKHUPLF ..............261

Controller (UltraShot) ..................... 276 & 322

Copper-Clad Steel Chart ............................334

Couplers

Extension Rod ...........................................174

Ground Rod .................................................22

Covers

Ground Access Well ......................................44

Plexiglass .....................................................72

Detail Drawings .............................. 353 & 373

Disks8VHGZLWK18:7XEH:HOG0HWDO ........328

Drivers

Ground Rod ..................................................23

 6HFWLRQDO0RELOH ...........................................23

Tie Down Ground Rod ...................................22

Drive Sleeves ..............................................23

Drive Studs .................................................23

Drop-ins (UltraShot) .................................323

Earth Enhancement Material 6HH8OWUD¿OO

Elbows .........................................................82

Electrodes 6HH*URXQG5RGV

Electrolytic Ground Rods 6HH(QKDQFHG

 *URXQG5RGV

Enclosures 6HH*URXQG%R[HV

Enhanced Ground Electrodes

(QKDQFHG*URXQG5RGV(*5 ......................29

8OWUD¿OO .........................................................36

Entrance Panel Kits ..................................222

Equipment Ground Plates ........................316

Exothermic Connections (Ultraweld) ......261

Extensions

Air Terminal ................................................173

Parapet Base ..............................................179

Fasteners

Expansion Anchors ....................................147

Nails .........................................................146

 6KHHW0HWDO6FUHZV ...................................146

TEKS Screws .............................................147

Thread Forming Screw ................................146

Filters (Low Emission) ...............................276

Finials - Decorative ...................................175

Franklin Rod6HH$LU7HUPLQDOV

Ground Access Wells ..................................40

Ground Access Well Covers ........................45

Ground Bars 6HHDOVR%XVEDUV

%*%%HQW ...................................................61

Telecommunications ....................................246

Custom Design Sheet ....................................53

FAA Style .....................................................71

GBI ..............................................................54

GBIA ............................................................59

GBIP ............................................................60

GBIT ............................................................58

Hole Patterns ...............................................51

Section 7.2

Section 7

Indexes

Key Word Index

Description Page No. Description Page No.

Horizontal Rack ..........................................246

Styles ..........................................................49

Telco............................................................69

ertical Rack ..............................................246

Ground Boxes (Enclosures)

NEA Type 1 Steel .......................................88

NEA Type 4 Fiberglass ................................88

Ground Enhancement Material 6HH8OWUD¿OO

Grounding Equipment

Access Wells .................................................40

Boxes Enclosures .......................................88

Conductors ..................................................11

Covers for Access Wells .................................45

Fence ........................................................133

 *URXQG(QKDQFHPHQW0DWHULDO8OWUD¿OO ....... 36

Ground Plates ..............................................27

Ground Rod Clamps .....................................24

Ground Rod Drivers ......................................22

Ground Rods Electrodes ..............................18

umpers .....................109, 137, 226, 247 & 321

obile Ground Stakes ...................................38

Receptacles Floor GroundAircraft......26 & 320

Sectional oblie Ground Rod Driver ...............23

Straps ........................................................105

Ground Mesh Wire ...........................97 & 130

Ground Rods (Electrodes)

Copper Clad Steel .........................................18

Enhanced EGR ...........................................29

Galvanized ...................................................20

obile Ground Stakes ...................................38

Sectional ......................................................21

Solid Copper .................................................19

Stainless Steel ..............................................20

Tie Down & Plastic old ................................19

Ground Rod Size Chart ..............................335

Ground/Bonding Straps ............................108

ne Hole Bare Copper Braid ........................107

ne Hole Tinned Flat Braid ..........................105

Two Hole Tinned Flat Braid ..........................106

Handle Clamps

Chain Support ............................................329

agnetic Support .......................................329

old ..........................................................328

Hardware & Accessories ...........................141

Igniters

Flint ...........................................................325

Torch Head ................................................325

Insulators ...........................................73 & 74

Intersystem Bonding Termination (IBTD) .77

Joint Compound (Antioxidant) ................148

Jumpers

Bonding ........................................... 109 & 110

Door ..........................................................226

Flexible Gate .................................... 137 & 321

ne Hole ...................................................109

Two Hole....................................................110

Kits

Beam Clamp SSAA ...........................76 & 232

Bonding Conductor ne Hole Unit .............247

Bonding umper ............................... 109 & 110

Bonding Strap ............................................107

Bulk Head Entry Panel .................................223

Chain Support ............................................329

Coax Ground ..............................................240

Disk ...........................................................328

Elbow & Splicers with Kits .............................82

Enhanced Ground Rod EGR .........................31

Entrance Panel ...........................................222

Equipment Rack Ground ..............................246

Ground umper ..........................................247

Ground Test Harger ..................................259

Hold Down .................................................330

Horizontal Rack Ground Bar .................67 & 246

Irrigation Grounding .....................................37

Low Smoke-No Flame .................................276

Low Impedance ..................................92 & 245

agnetic Support .......................................329

obile Ground Stake .....................................38

old Handle Clamp .....................................330

old Hold Down .........................................330

Static Ground ...............................................85

Telecom. Equipment Rack Grndg. ...................65

TGB Busbar ........................................65 & 246

TIA-607 Style Telecom. Grndg. Busbar ...63 & 65

TGB Busbar .....................................63 & 246

Toolkits Ultraweld & UltraShot ...................332

Universal Busbar ounting ............................75

Universal Ground ........................................241

ertical Rack Ground Bar .....................68 & 246

 :HDWKHU3URR¿QJ ........................................241

Layouts

Complete Lightning Warning System ............214

Data-Com Grounding & Bonding ..................244

Exterior Grounding Tower  .........................228

Shelter Interior ...........................................220

Typical Pool Grounding ................................128

Lightning Rod See Air Terminal

Lightning Warning System .......................212

Section 7.2

410410

Section 7

Indexes

Key Word Index

Description Page No. Description Page No.

Low Smoke-No Flame Filters ....................276

Low Smoke-No Flame System ..................276

Lugs

Bonding ....................................................206

Compression - C-Type .................................114

Compression - ne Hole ..............................112

Compression - Slotted Long Barrel ..... 114 & 237

Compression - Specialized ...........................112

Compression - Two Hole Long Barrel .. 113 & 246

Exothermic Straight, ffset & Bent .. 314 & 315

Lay-In Aluminum ............................ 118 & 245

ffset Terminal Copper ................... 119 & 129

Terminal Copper .......................................118

Tinned Copper Lay-In ....................... 118 & 129

Mats or Mesh See Ground esh or Safety ats

Mobile Ground Stakes ................................38

Molds ..........................................................324

Equipment Ground Plate .............................317

Exothermic Ultraweld & UltraShot .............. 277

Low Emission .............................................276

Rail ............................................................310

Mold Blanket/Carrier ................................330

Mold Hold Down

Hold Down Kit ............................................330

agnetic for A olds ..................................330

Mold Sealer ...............................................326

Nails ..........................................................146

Numbering Systems

Bonding umper .........................................109

Bonding Strap ............................................104

BondingGrounding Straps ...........................108

Copper Ground esh ....................................99

Equipment Ground Plate Assemblies ............319

Fence Clamp Assemblies .............................135

Fence Gate Assemblies ................................138

Ground Bar Harger .....................................48

Ground Bus ..................................................80

old Exothermic ......................................275

Personnel Safety ats .................................101

Signal Reference Grid SRG ..........................91

Nuts

Silicon Bronze .............................................145

Stainless Steel ............................................144

Tamper Resistant ........................................144

NUWTube Weld Metal ...............................323

NUWTube Cast Iron Weld Metal ...............323

Packing Material ............................. 325 & 326

Pipe Bonding Straps .................................122

Pipe Size Chart...........................................334

Pitch Pockets ............................................194

Plates

Bonding ........................................... 121 & 208

Copper Ground .............................................27

Equipment Ground ......................................316

NEC Compliant Copper Ground ......................28

Thru-Roof Base ..........................................193

Rack Isolating Pad ...................................226

Rasp ...........................................................326

Rebar Size Chart ........................................336

Receptacles Ground .........................26 & 320

Reinforcing Bar Chart

................................336

Riser Bars Threaded ................................192

Risers - Low Impedance .......................92 & 245

Roof Flashing ............................................194

Safety Mats Personnel ..............................101

Screws

Sheet etal ...............................................146

Silicon Bronze Hex Head Cap ....................145

Stainless Steel Hex Head Cap ....................142

Stainless Steel Slotted Rnd Head achine ..142

Tamper Resistant ........................................142

TEKS ........................................................147

Thread Forming ..................................73 & 146

Shelter Grounding Components ..............219

Shots See Uni-Shots

Shoulder Strap (Controller) ......................322

Signal Referance Grid (SRG) See Supplementary

Bonding Grids

Smokeless Molds & Filters See Low Smoke-No

Flame

Spade old Cleaning ............................... 327

Splicers

90 Sandwich ...............................................83

Sandwich .....................................................83

Splice Plates .........................................82 & 84

Standard References

ANSITIA 607-B ................................381 & 382

IEEE Std 1100 ......................................91 & 94

ilitary Handbook 419A ................................90

NEC, Article 250 ........................ 18, 28, 77, 131

NEC Article 680 .................................. 130, 131

NFPA 780 ..... 156, 158, 160, 162, 163, 164, 172,

.......................................... 188, 189, 190, 199

UL 467 ............................................. 18, 20, 30

UL 96 ........... 156, 158, 178, 206, 207, 208, 210

Stand-Offs

Insulated TSINS Series ...........................234

Round embers TS Series ......................233

Snap-Ins TSSI Series .............................235

Stainless Steel Down Conductor ...................236

Section 7.2

Section 7

Indexes

Key Word Index

Description Page No.

Strike Termination Device See Air Terminal

Supplementary Bonding Grid ............90 & 245

Bonding SRG .............................................93

Round-wire ..................................................94

Swimming Pool Grounding ......................127

135365 Conglomerated Text 1000505872 Catalog

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