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CA08104001E For more information, visit: www.eaton.com/consultants

June 2016

Contents

Surge Protection (SPD) & Power Conditioning Products

34.0-1

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001

Surge Protection (SPD) &

Power Conditioning Products

Surge Protection (SPD) & Power Conditioning Products

Surge Protection Products—SPD

Facility-Wide Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.1-1

Integrated Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.1-3

Integrated Panelboard SPD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.1-4

SPD Series Sidemount Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.1-6

SPD MAX Series Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.1-16

Sidemount Surge Protective Device for Commercial

and Light Industrial Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.1-20

CVX050/100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.1-22

Eaton SP1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.1-25

Eaton SP2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.1-27

AEGIS Powerline Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.1-29

Power Conditioning Products

Sag Ride Through (SRT2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.1-34

Electronic Voltage Regulator (EVR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.1-37

Specifications

See Eaton’s Product Specification Guide, available on CD or on the Web.

CSI Format: . . . . . . . . . . . . . . . . . . . . . . . 1995 2010

SPD Series Integrated . . . . . . . . . . . . Section 16671A Section 26 43 13

SPD Series Side Mount . . . . . . . . . . . . Section 16671B Section 26 43 16

Power Protection & Conditioning Products Family

34.0-2

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June 2016

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002

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CA08104001E For more information, visit: www.eaton.com/consultants

34.1-1

June 2016

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Surge Protection Products—SPD

Facility-Wide Protection—SPD Series

003

Facility-Wide Protection

A Facility-Wide Protection

Approach Should be Employed

to Address Power Quality Issues

Why Coordinated (Cascaded)

Facility-Wide Protection?

As recommended in the IEEE® Emerald

Book, a cascaded or staged protection

approach should be employed to

reduce external/internal impulse wave-

forms to harmless levels. An SPD filter

should be installed at the main service

entrance and key distribution or branch

panelboards to eliminate ringing and

impulse disturbances, as well as high

frequency EMI/RFI noise.

All SPD Series units are coordinated to

work on a “system basis.” SPD Series

units installed at each level in the

system work together to isolate and

remove external/internal generated

disturbances, creating superior

facility-wide performance and

reliability. Integrated SPD units are

available in switchboards, switchgear,

panelboards, MCCs, automatic

transfer switches and retrofit.

Benefits of SPD Series

Facility-Wide Protection

■High amplitude lightning impulses

reduced to negligible levels

■The electrical distribution’s noise

attenuation is significantly enhanced

The coordinated design ensures

effective current sharing between

main and branch SPD devices.

SPD

480V SPD

120/208V

Stage 1 Protection

(Service Entrance)

SPD250 Recommended Stage 2 Protection

(Branch Entrance)

SPD200 Recommended

System Test Parameters:

IEEE C62.41 and C62.45 test procedures using C-High impulse 480V

main entrance panels; 100 ft (30m) of three-phase wire; 480/208V

distribution transformer; and 120/208V branch

SPD Series Unit

Computer

Sensitive

Loads

0

25μS 50μSS

400

800

5000

10,000

Let-Through Voltage (V)

Time (Microseconds)

High Energy Transient

Disturbance Input at Main Panel

—IEEE Category C-High Impulse

(Combination) Waveform, 10,000V, 10,000A

Best Achievable Performance

with Single SPD at 480V

Main Panel (Stage 1)

Two Stage use of SPDs

(Cascade Approach) Achieves Best

Possible Surge Protection (Stage 2)

Figure 34.1-2. IEEE Emerald Book Recommends a Cascaded (or Two-Stage) Approach

Figure 34.1-1. Cascaded Performance

Incoming LV

Substation

Service Entrance

Switchgear or

Switchgear SPD250

SPD Bus Plug SPD120

LV Busway

Switchboard

SPD120

Motor Control Center SPD120

Panelboard SPD100

SPD Series Unit

34.1-2

For more information, visit: www.eaton.com/consultants CA08104001E

June 2016

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Surge Protection Products—SPD

Facility-Wide Protection—SPD Series

004

System Application

The SPD applications covered under

this section include distribution and

branch panel locations, busway, motor

control centers (MCC), switchgear

and switchboard assemblies. All

SPDs shall be tested and demonstrate

suitability for application within

ANSI/IEEE C62.41 Category C, B

and A environments.

Surge Current Capacity

The minimum surge current capacity

that the device is capable of withstand-

ing shall be as shown in Table 34.1-1.

SPD Type

All SPDs installed on the line side

of the service entrance disconnect

shall be Type 1 SPDs. All SPDs

installed on the load side of the

service entrance disconnect shall

be Type 1 or Type 2 SPDs.

Table 34.1-1. Surge Current Capacity

Features

Table 34.1-2. Eaton Surge Protection Model Features

1100 kA units only.

2208Y, 240S, 240D, 400Y and 480Y units rated 10 kA In.

3480L, 600D, and 600Y units rated 10 kA In.

4600Y and 600D units rated 10 kA In.

55 kA SCCR for 400D and 480D.

6With on-line product registration.

Minimum Surge Current Capacity Based on ANSI/IEEE C62.41 Location Category

Category Application Per Phase Per Mode

C Service entrance locations (switchboards,

switchgear, MCC, main entrance)

250 kA 125 kA

B High exposure roof top locations

(distribution panelboards)

160 kA 80 kA

A Branch locations (panelboards, MCCs, busway) 120 kA 60 kA

Produc

t

Series

L to N

Protectio

n

Mode

L to G

and N to G

Protection

Modes

Per

Phase kA

Range

EMI/RFI

Filtering

Attenuation

Nominal

Discharge

Current

(In)

Short-

Circuit

Curren

t

Rating

(SCCR)

Alarm

Contact

s

(Option)

Audible

Alarm

(Option

)

Surge

Counter

(Option

)

Warrant

y

(Years)

Enclosure

Options

(NEMA

Ty p e s )

Disconnec

t

(Option)

Integrate

d

Mounting

(Option)

SPD Yes Yes 50–400 50 dB 20 kA 200 kA Yes Yes Yes 15 61, 4 & 4X Yes Yes

SPM Yes Yes 100–800 50 dB 20 kA 200 kA Yes Yes Yes 20 64 & 4X Yes No

SPV Yes Yes 50–200 40 dB 20 kA 242 kA

5

Yes Yes No 10 1 & 3R No No

CVX Yes Yes 150–100 No 20 kA 3100 kA No No No 5 4X No No

SP1 Yes No 50 only No 20 kA 4200 kA No No No 2 4 No No

SP2 Yes No 45 only No 10 kA 200 kA No No No 2 4X No No

CA08104001E For more information, visit: www.eaton.com/consultants

34.1-3

June 2016

Surge Protection (SPD) & Power Conditioning Products

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Surge Protection Products—SPD

SPD Series

005

Integrated Surge Protection

Eaton was the first to introduce the

“Direct-On™ bus bar” connect SPD

that provides customers with the lowest

system let-through voltage at the bus

bar when compared to traditional

cable connected surge protectors.

By using a direct bus bar connection,

the SPD Series achieves the industry’s

lowest let-through voltage—effectively

suppressing both high and low energy

transient events providing protection

for all connected electronic loads. This

design provides superior suppression

ratings and eliminates poor performance

that results from cable connections

and/or long lead lengths.

Other Products

Other surge suppressor manufacturers’

measurements are made at the SPD

module or the suppressor’s terminals,

not at the electrical distribution equip-

ment’s bus bar. The distance between

module or suppressor terminals and

the distribution equipment bus bar

is often 14.00 inches (355.6 mm) or

more. The impedance associated

with cabling required to connect the

surge suppressor to the electrical

distribution equipment (also referred

to as lead length) significantly effects

the overall performance of the surge

suppressor and results in an increase

in let-through voltage.

SPD Series Unit Integrated Within

an Eaton Pow-R-Line 1a Panelboard

Figure 34.1-3. 120V/208Y Panelboard—Integrated SPD vs. Cable Connected

In this installation, the SPD Series is

mounted directly to the panelboard’s bus

bars. This type of installation will provide

the best possible surge protection by

minimizing the connected lead length.

The SPD Series is also available as an

integrated unit interfaced via a circuit

breaker resident in the electrical assembly.

This installation keeps connected lead

lengths short while providing a means of

disconnecting power to the unit quickly

and easily.

208Y/120V Panelboard

05 10

700–800V

Time (microseconds)

Let-Through Voltage at Bus Bar

•Based on IEEE

C62.41 (2002)

Combination Wave

Integrated SPD System

Cable Connected SPD

(14-Inch Cable Lead Length to Bus Bar)

500–600V

34.1-4

For more information, visit: www.eaton.com/consultants CA08104001E

June 2016

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Surge Protection Products—SPD

Let-Through Voltage Consideration

006

Integrated Panelboard SPD

Integrated SPD Series Unit in PRL1a Panel

(Shown with Option SPD Integral Disconnect)

Integral Disconnect Option—For PRL1a, 2a, 3a, and

3E panelboards.

For applications where load interruptions are intolerable,

an internal dedicated SPD circuit breaker disconnect option

is available. SPD is cable connected via a three-pole 30 A

circuit breaker. (Breaker rating and type dependent on

panel type.)

Note: The addition of the SPD circuit breaker adds 100 V to the

published SPD let-through voltage ratings. See Page 34.1-5.

Direct Bus Mounted SPD Series Unit in a PRL1a Panel

Another distinct advantage that Eaton integrated SPDs offer

is the availability of neutral and ground connections on both

sides of the unit. This enables both the neutral and ground

wires to be kept as short as possible. Only one neutral and

ground connection is required, with the connection point

chosen for each being the one that is in closest proximity

to the neutral and ground bars.

In a sidemount installation, either the neutral or ground

wire connection will be very long, decreasing the installed

performance of the unit. When a sidemount SPD is installed,

its wires enter on one side of the panel. If that point of entry

is closest to the panel’s ground bar, the ground wire is short

and the neutral wire must stretch to the opposite side of the

panel where the neutral bar is located. If the SPD’s wires

enter on the side of the panel where the neutral bar is

located, the neutral wire is kept short but the ground wire

will be much longer.

The presence of neutral and ground connections on both

sides of an integrated unit keeps both leads as short as

possible, increasing the installed performance of the unit.

SPD

Ground

Connection

Form C

Contacts

Wiring

SPD

Neutral

Connection

(Connected

and Trimmed

by Installer)

CA08104001E For more information, visit: www.eaton.com/consultants

34.1-5

June 2016

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Surge Protection Products—SPD

Facility-Wide Protection—SPD Series

007

Retrofit Installation

Recommendations to Reduce

Let-Through Voltage

When installing a surge suppressor

in a retrofit environment, it is impor-

tant to mount the suppressor as close

to the electrical equipment as possible,

keep the wiring (lead length) between

the electrical equipment and the

suppressor as short as possible

(less than 14.00 inches (355.6 mm) is

recommended), and twist/wire tie the

conductors to reduce inductive effects.

As shown in Figure 34.1-4 below,

installation lead length reduces the

performance of any surge suppressor.

For each inch of wiring (installation

lead length), add 15 V to 25 V to the

surge suppressor’s published let-

through value (e.g., suppressor let-

through at 400 V and installation of

3 ft (0.9 m) of cable = 1000 V installed

rating).

The SPD uses 10 AWG wire for

connecting to the distribution system.

The wires require protection by using

a 30 A circuit breaker that ensures

protection against fault current and fire.

Sidemount Installation Recommendations

SPD Series Sidemount Unit

Figure 34.1-4. Let-Through Graph

Wire Size

14 AWG

10 AWG

4 AWG

3 ft (0.9m) Lead Length 1 ft (0.3m) Lead Length

Twisted Wires

Installation Criteria Order of Importance:

1) Lead Length—75% reduction

2) Twisting Wires—23% reduction

3) Larger Wire—minimal reduction

Additional Let-Through Voltage

(Additional to device “Let Through”)

1000

900

800

700

600

500

400

300

200

100

0

209V (23%)

673V (75%)

Twisted WiresLoose Wiring

34.1-6

For more information, visit: www.eaton.com/consultants CA08104001E

June 2016

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Surge Protection Products—SPD

SPD Series

008

SPD Series Sidemount Units

SPD Series Sidemount Units

General Description

Eaton’s SPD Series surge protective

devices are the latest and most

advanced UL® 1449 4th Edition

certified surge protectors. Units

are available integrated within Eaton

electrical assemblies, including panel-

boards, switchboards, motor control

centers, switchgear, automatic transfer

switches and bus plugs.

SPD Series Integrated Units

A complete offering of sidemount

units designed for mounting external

to electrical distribution equipment

is also available. Application of SPD

Series units throughout a facility will

ensure that equipment is protected

with the safest and most reliable surge

protective devices available. SPD

Series units are available in all

common voltages and configurations

and also in a variety of surge current

capacity ratings from 50 through

400 kA. Three feature package options

are also available to choose from,

ensuring the proper unit is available

for a variety of applications.

Features, Benefits

and Functions

■Uses thermally protected metal

oxide varistor (MOV) technology

■Three feature package options

■True protection status indicators

report the status of the protection

elements, not the status of the

applied power

■Available integrated within the

following Eaton electrical assem-

blies: panelboards, switchboards,

motor control centers, switchgear,

automatic transfer switches and

bus plugs

■10-year warranty

(15-year with registration)

Safety Features

■All units use thermally protected

metal oxide varistor technology

(MOV) as their core surge suppres-

sion component. Usage of this

technology ensures safe operation

when the unit is subjected to

abnormal conditions such as

temporary overvoltage or high

fault current conditions. Under such

conditions, the thermally protected

MOVs are removed from the circuit

quickly and safely before a poten-

tially unsafe condition can occur

■SPD Series units contain no replace-

able parts such as surge modules,

fuses, or surge counter memory

backup batteries. This prevents

potential arc flash and shock

hazards, as the units require no

periodic service or user intervention

after installation

■Integrated versions of the unit

are factory installed and sidemount

versions are factory sealed. These

important safety measures further

enhance user safety

Three Feature Package

Options Available

The SPD Series provides users with

the option of selecting between

three feature packages. These feature

packages are the basic, standard

and standard with surge counter.

The proper feature package can be

selected based on the requirements

of the application or specification.

A side by side comparison of the

individual features found in each

package is below.

Basic Feature Package

The basic feature package is perfect

for applications where basic, cost-

effective, safe and reliable surge

protection is required, but budgets

don’t allow for extra, additional features.

Rather than sacrifice performance or

safety due to cost, SPD Series units

with the basic feature package provide

you with high-performing surge

protection without sacrificing safety

or reliability. The basic feature package

provides the same level of surge

protection and safety provided by

the standard and standard with surge

counter feature packages minus some

of the features found in them. The

package contains dual-colored protection

status LEDs that report the true status

of the protection in each phase/mode.

All four-wire plus ground units also

contain an additional set of dual-

colored protection status LEDs that

report the status of the protection in

the neutral/ground mode.

Standard Feature Package

The standard feature package includes

all of the features found in the basic

feature package, plus an audible alarm

with silence button, EMI/RFI filtering,

and a Form C relay contact that can

be used for remote annunciation of

the SPD’s status. The audible alarm

activates and the Form C relay contact

changes state when any loss of protec-

tion is detected or a fault condition

exists with the unit. Should such a

condition occur, the audible alarm

can be silenced by pressing the silence

button. The EMI/RFI filter provides up

to 50 dB of noise attenuation over the

range of 10 kHz through 100 MHz.

CA08104001E For more information, visit: www.eaton.com/consultants

34.1-7

June 2016

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Surge Protection Products—SPD

SPD Series

009

Standard with Surge Counter

Feature Package

The standard with surge counter

feature package includes all of the

features found in the standard feature

package plus a six-digit surge counter

with a reset button. The surge counter

indicates the ongoing count of the

number of surges the unit has been

exposed to and stores them in

nonvolatile memory. Should power

to the SPD Series unit be completely

interrupted, the surge counter will

recall and display the surge count prior

to the interruption when power

is restored. Unlike many surge

protectors, the SPD Series’ surge

counter memory feature does not

require a backup battery that would

require periodic replacement in order

to achieve its memory functionality.

Table 34.1-3. Side-By-Side Comparison of the SPD Series’ Available Feature Packages

Standards and Certifications

■Integrated versions of the unit are

UL 1449 4th Edition recognized

components for the United

States and Canada, covered

by Underwriters Laboratories

certification and follow-up service

■Sidemount versions are UL 1449 4th

Edition listed devices and are also

CSA® approved

Technical Data

and Specifications

■20 kA nominal discharge current

(In) rating (maximum rating

assigned by UL)

■50 through 400 kA surge current

capacity ratings

■200 kA short-circuit current

rating (SCCR)

Feature Package

Comparison

Basic Standard Standard with

Surge Counter

UL 1449 4th Edition Type ■■ ■

Surge protection using thermally protected

MOV technology

■■ ■

Dual-colored protection status indicators

for each phase

■■ ■

Dual-colored protection status indicators

for the N–G protection mode

—■■

Audible alarm with silence button —■■

Form C relay contact —■■

EMI/RFI filtering, providing up to 50 dB of noise

attenuation from 10 kHz to 100 MHz

—■■

Surge counter with reset button —— ■

34.1-8

For more information, visit: www.eaton.com/consultants CA08104001E

June 2016

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Surge Protection Products—SPD

SPD Series

010

Table 34.1-4. Integrated Product Applications

Note: The SPD Surge components can be integrated into safety switches, automatic transfer switches (ATS) and other assemblies.

Contact your local Eaton sales office.

Switchboard Switchgear Motor Control Centers

Features:

■The SPD can be integrated into any

switchboard

■Specifiers have the flexibility to install the

SPD in any location within the switchboard

■Disconnect switch is a standard feature

■Unique design minimizes installation

impedance

Features:

■Available on all switchgear designs

■Disconnect switch is a standard feature

■Unique design minimizes installation

impedance

■SPD250 ideal for critical industrial

switchgear applications

Features:

■Ideal protection for PLCs, sensors, drives,

electronic starters, or other digital equipment

■SPD is designed to fit in Freedom 2100 in a

standard (3X) size 18-inch (457.2 mm)

compartment

■May be used in new/aftermarket applications

■Ideal for water treatment, petrochemical and

other industrial applications

Safety Standards:

■UL 891 (Switchboard)

■UL 1449 4th Edition (Surge Suppressor)

■UL 1283 5th Edition (EMI/RFI Filter)

■CSA C22.2 Certified (Suppressor)

Safety Standards:

■UL 1558 (Switchgear)

■UL 1449 4th Edition (Surge Suppressor)

■UL 1283 5th Edition (EMI/RFI Filter)

■CSA C22.2 Certified (Suppressor)

Safety Standards:

■UL 845 (MCC)

■UL 1449 4th Edition (Surge Suppressor)

■UL 1283 5th Edition (EMI/RFI Filter)

■CSA C22.2 Certified (Suppressor)

Panelboards Busway Retrofit

Features:

■The SPD is used extensively on branch

panelboards for computer rooms, laboratories,

schools, hospitals and industrial applications

■200% rated neutral is provided for non-linear

loads

■Cost-effective branch protection (assumes

main panel protection employed)

Features:

■Ideal for busway fed distribution systems

■Easy to install SPD units fit in standard bus

plug assembly

■Isolates critical busway sections from nearby

disturbance producing loads

■Designed for new and existing facilities

■Integral disconnect

Features:

■SPD units can be externally mounted to

existing distribution equipment

■Standard NEMA 1, 4 or 4X enclosures

■Requires field installation

■SPD Retrofit 50–400 kA/phase units

■SPV 50–200 kA/phase units

Safety Standards:

■UL 67 (Panelboards)

■UL 1449 4th Edition (Surge Suppressor)

■UL 1283 5th Edition (EMI/RFI Filter)

■CSA C22.2 Certified (Suppressor)

Safety Standards:

■UL 857 (Busway)

■UL 1449 4th Edition (Surge Suppressor)

■UL 1283 5th Edition (EMI/RFI Filter)

■CSA C22.2 Certified (Suppressor)

Safety Standards:

■UL 1449 4th Edition (Surge Suppressor)

■UL 1283 5th Edition (EMI/RFI Filter)

■CSA C22.2 Certified (Suppressor)

CA08104001E For more information, visit: www.eaton.com/consultants

34.1-9

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Surge Protection Products—SPD

SPD Series

011

Catalog Numbering System

Table 34.1-5. SPD Series Units Mounted Internal to Electrical Distribution Equipment (Integrated Units)

1Please consult the factory for 240 high-leg delta (4W+G) applications with high leg on ‘C’ phase.

2Units used in PRL1a, 2a, 3a and 3E panelboard applications are available in 50–200 kA ratings only. Use the ‘C’ option for PRL1a, 2a, 3a and 3E

panelboard applications when unit is connected through a circuit breaker.

Example: SPD250480D2J = SPD Series, 250 kA per phase, 480D voltage, standard feature package, motor control center application.

Table 34.1-6. SPD Series Units for Mounting External to Electrical Distribution Equipment (Sidemount Units)

3Please consult the factory for 240 high-leg delta (4W+G) applications with high leg on ‘C’ phase.

4NEMA 1 flushmount units are available in 50–200 kA ratings only.

Example: SPD250480D2K = SPD Series, 250 kA per phase, 480D voltage, standard feature package, housed in NEMA 1 enclosure.

SPD 250 480D 2 J

Series

SPD = Surge protective

device

kA Rating

050 = 50 kA per phase

080 = 80 kA per phase

100 = 100 kA per phase

120 = 120 kA per phase

160 = 160 kA per phase

200 = 200 kA per phase

250 = 250 kA per phase

300 = 300 kA per phase

400 = 400 kA per phase

Voltage Code

240S = 120/240 single split-phase

208Y = 120/208 wye (4W+G)

220Y = 127/220 wye (4W+G)

400Y = 230/400 wye (4W+G)

480Y = 277/480 wye (4W+G)

600Y = 347/600 wye (4W+G)

240D = 240 delta (3W+G)

480D = 480 delta (3W+G)

600D = 600 delta (4W+G)

240H = 240 high-leg delta (4W+G)

on ‘B’ phase 1

Application—Integrated Units 2

A = Panelboards (PRL1a, 2a, 3a, 3E),

direct bus mounted

B = Switchgear (includes remote display)

C = Panelboards (PRL1a, 2a, 3a, 3E, 4),

switchboards, busway

J = Motor control centers

Feature Package

1 = Basic

2 = Standard

3 = Standard + surge counter

Series

SPD = Surge protective

device

kA Rating

050 = 50 kA per phase

080 = 80 kA per phase

100 = 100 kA per phase

120 = 120 kA per phase

160 = 160 kA per phase

200 = 200 kA per phase

250 = 250 kA per phase

300 = 300 kA per phase

400 = 400 kA per phase

Voltage Code

240S = 120/240 single split-phase

208Y = 120/208 wye (4W+G)

220Y = 127/220 wye (4W+G)

400Y = 230/400 wye (4W+G)

480Y = 277/480 wye (4W+G)

600Y = 347/600 wye (4W+G)

240D = 240 delta (3W+G)

480D = 480 delta (3W+G)

600D = 600 delta (4W+G)

240H = 240 high-leg delta (4W+G)

on ‘B’ phase 3

Application—Sidemount Units

K = NEMA 1 enclosure

L = NEMA 1 flushmount enclosure 4

M = NEMA 1 enclosure with internal

disconnect

N = NEMA 4 enclosure

O= NEMA 4 enclosure with internal

disconnect

P= NEMA 4X enclosure (stainless steel)

Q= NEMA 4X enclosure with internal

disconnect (stainless steel)

Feature Package

1 = Basic

2 = Standard

3 = Standard + surge counter

SPD 250 480D 2 K

34.1-10

For more information, visit: www.eaton.com/consultants CA08104001E

June 2016

Surge Protection (SPD) & Power Conditioning Products

Sheet 34

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33

34

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36

37

38

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40

41

42

4 3

Surge Protection Products—SPD

SPD Series

012

Dimensions in Inches (mm)

Standard Dimensions —Integrated Units

Figure 34.1-5. 50–200 kA Integrated Units

Figure 34.1-6. 250–400 kA Integrated Units

Weights

■50–200 kA units approximately 3.5 lb (1.6 kg)

■250–400 kA units approximately 7.0 lb (3.2 kg)

0.19

(4.8) 4x Mounting

Bus 0.34

(8.6)

3.42

(86.9)

2.52

(64.0)

3.45

(87.6)

0.95

(24.1)

Mounting

8.80

(223.5)

4.40

(111.8)

0.04

(1.0)

5.40

(137.2)

4.66

(118.4)

0.22

(5.6) 4x Mounting

4x #10–32 x 0.38 DP

Brass Terminals

3.42

(86.9)

Terminals

8.74

(222.0)

9.50

(241.3)

0.26

(6.6)

0.22

(5.6) 3x Bus Mounting

Mounting

3.42

(86.9)

2.02

(51.2)

2.02

(51.2)

FORM “C” CONTACTS

CAUTION

SURGE GROUND

NEUTRAL

SURGE

GROUND

NEUTRAL

NEUTRAL

NEUTRAL



SURGE

GROUND

SURGE

GROUND

5.78

(146.8)

4.85

(123.2)

1.71

(43.4)

3.42

(86.9)

4x Mounting

2.52

(64.0)

9.50

(241.3)

Terminals

8.74

(222.0)

Mounting

8.80

(223.5)

3.42

(86.9)

5.40

(137.2)

4.66

(118.4)

0.22

(5.6) 4x Mounting

4x #10–32 x 0.38

DP Brass Terminals

Mounting

3.42

(86.9)

FORM “C” CONTACTS

CAUTION

SURGE GROUND

NEUTRAL

SURGE

GROUND

NEUTRAL

NEUTRAL

NEUTRAL

36 IN. LBS.

36 IN. LBS.



SURGE

GROUND

SURGE

GROUND

CA08104001E For more information, visit: www.eaton.com/consultants

34.1-11

June 2016

Surge Protection (SPD) & Power Conditioning Products

Sheet 34

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32

33

34

35

36

37

38

39

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41

42

4 3

Surge Protection Products—SPD

SPD Series

013

Standard Dimensions—Sidemount Units

Figure 34.1-7. 50–200 kA Units in a NEMA 1 Rated Enclosure,

Weight = 6.8 lb

Figure 34.1-8. 250–400 kA Units in a NEMA 1 Rated Enclosure,

Weight = 13.5 lb

Figure 34.1-9. 50–200 kA Units in a NEMA 1 Rated Flushmount

Enclosure, Weight = 6.8 lb

Figure 34.1-10. 50–400 kA Units in a NEMA 1 Rated Enclosure with

Internal Disconnect, Weight = 14.7 lb

12.05

(306.1)

5.24

(133.1)

0.78

(19.8)

2.00

(50.8)

3.48

(88.4)

4.41

(112.0)

Ø0.20

(Ø5.1)

10.48

(266.2)

0.68

(17.3)

7.28

(184.9)

5.27

(133.9)

1.00

(25.4)

11.25

(285.8)

7.47

(189.7) 0.40

(10.2)

12.05

(306.1)

5.24

(133.1)

0.78

(19.8)

2.00

(50.8)

5.76

(146.3) 6.69

(169.9)

0.40

(10.2)

7.47

(189.7)

Ø0.20

(Ø5.1)

10.48

(266.2)

0.67

(17.0)

5.47

(138.9)

1.00

(25.4)

11.25

(285.8)

Flushmount Panel

(4) #8–32 Flat Hd Screws

5.24

(133.1)

0.78

(19.8)

2.00

(50.8)

3.48

(88.4)

4.41

(112.0)

0.11

(2.8)

10.48

(266.2)

0.68

(17.3)

Ø0.20

(Ø5.1)

1.76

(44.7)

5.00

(127.0)

7.47

(189.7)

11.00

(279.4)

0.40

(10.2)

0.98

(24.9)

8.00

(203.2)

11.25

(285.8)

12.05

(306.1)

14.00

(355.6)

1.00

(25.4)

7.28

(184.9)

5.27

(133.9)

6.69

(169.9)

12.30

(312.4)

2.61

(66.3)

0.78

(19.8)

2.75

(69.9)

5.76

(146.3)

6.55

(166.4)

10.73

(272.5)

0.66

(16.8)

Ø0.20

(Ø5.1) 11.14

(283.0)

11.50

(292.1)

9.14

(232.2)

34.1-12

For more information, visit: www.eaton.com/consultants CA08104001E

June 2016

Surge Protection (SPD) & Power Conditioning Products

Sheet 34

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31

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33

34

35

36

37

38

39

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41

42

4 3

Surge Protection Products—SPD

SPD Series

014

Standard Dimensions—Sidemount Units

Figure 34.1-11. 50–200 kA Units in a NEMA 4 or 4X Rated Enclosure,

Weight = 14.6 lb

Figure 34.1-12. 250–400 kA Units in a NEMA 4 or 4X Rated Enclosure,

Weight = 14.6 lb

Figure 34.1-13. 50–400 kA Units in a NEMA 4 or 4X Rated Enclosure with

Internal Disconnect, Weight = 27.5 lb

12.50

(317.5)

10.98

(278.9)

5.49

(139.4)

0.76

(19.3)

2.60

(66.0)

5.39

(136.9)

11.28

(286.5)

11.75

(298.5)

0.65

(16.5)

6.00

(152.4)

8.65

(219.7)

Ø0.33

(Ø8.4)

SPD Series

Surge Protective Device

SPD Series

Surge Protective Device

12.50

(317.5)

10.98

(278.9)

5.49

(139.4)

0.76

(19.3)

4.10

(104.1) 7.68

(195.1)

11.28

(286.5)

11.75

(298.5)

6.00

(152.4)

0.65

(16.5)

8.65

(219.7)

Ø0.33

(8.4)

SPD Series

Surge Protective Device

SPD Series

Surge Protective Device

13.50

(342.9)

11.98

(304.3)

3.12

(79.2)

0.76

(19.3)

3.36

(85.3)

7.68

(195.1)

12.28

(311.9)

12.75

(323.9)

0.65

(16.5)

10.18

(258.6) 12.47

(316.7)

Ø0.33

(Ø8.4)

SPD Series

Surge Protective Device

SPD Series

Surge Protective Device

CA08104001E For more information, visit: www.eaton.com/consultants

34.1-13

June 2016

Surge Protection (SPD) & Power Conditioning Products

Sheet 34

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42

4 3

Surge Protection Products—SPD

SPD Series

015

Technical Data

Table 34.1-7. SPD Series Specifications

Description Specification

Surge capacity ratings available 50, 80, 100, 120, 160, 200, 250, 300, 400 kA per phase

Nominal discharge current (In) 20 kA (maximum rating assigned by UL)

Short-circuit current rating (SCCR) 200 kA

SPD type Basic feature package = Type 1 (can also be used in Type 2 applications)

Standard and standard with surge counter feature packages = Type 2

Single split-phase voltages available 120/240

Three-phase wye system voltages available 120/208, 127/220, 230/400, 277/480, 347/600

Three-phase delta system voltages available 240, 480, 600

Input power frequency 50/60 Hz

Power consumption (basic units):

208Y, 220Y, 240S, 240D and 240H voltage codes

400Y, 480Y and 480D voltage codes

600Y and 600D voltage codes

0.5 W

1.1 W

1.3 W

Power consumption (standard and standard with surge counter units):

208Y, 220Y, 240S, 240D and 240H voltage codes

400Y, 480Y and 480D basic voltage codes

600Y and 600D voltage codes

0.6 W

1.7 W

2.1 W

Protection modes Single split-phase

Three-phase wye

Three-phase delta

Three-phase high-leg delta

L-N, L-G, N-G, L-L

L-N, L-G, N-G, L-L

L- G , L- L

L-N, L-G, N-G, L-L

Maximum continuous operating voltage (MCOV):

240S, 208Y, 220Y and 240H MCOV

400Y and 480Y MCOV

600Y MCOV

240D MCOV

480D MCOV

600D MCOV

150 L-N, 150 L-G, 150 N-G, 300 L-L

320 L-N, 320 L-G, 320 N-G, 640 L-L

420 L-N, 420 L-G, 420 N-G, 840 L-L

320 L-G, 320 L-L

640 L-G, 640 L-L

840 L-G, 840 L-L

Ports 1

Operating temperature –40 °F through 122 °F (–40 °C through 50 °C)

Operating humidity 5% through 95%, noncondensing

Operating altitude Up to 16,000 ft (5000 m)

Seismic withstand capability Meets or exceeds the requirements specified in IBC 2006 and CBC 2007

Form C relay contact ratings 150 Vdc or 125 Vac, 1A maximum

Form C relay contact logic Power ON, normal state—NO contact = open, NC contact = closed

Power OFF or fault state—NO contact = closed, NC contact = open

EMI/RFI filtering attenuation Up to 50 dB from 10 kHz to 100 MHz

34.1-14

For more information, visit: www.eaton.com/consultants CA08104001E

June 2016

Surge Protection (SPD) & Power Conditioning Products

Sheet 34

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4 3

Surge Protection Products—SPD

SPD Series

016

Voltage Protection

Rating (VPR)

The measured limiting voltage test in

UL 1449 4th Edition uses a 6 kV/3 kA

combination wave surge to determine

the voltage protection rating (VPR)

of the SPD. This test is similar to the

suppressed voltage rating (SVR) as

performed in UL 1449 2nd Edition. The

key difference between the tests in the

2nd Edition and the 4th Edition is that

the magnitude of the current used for

the test is six times greater in the 4th

Edition versus the 2nd Edition. This

much higher current level will mean

that the measured limiting voltage will

likely be significantly higher for the

higher current level. For example, the

VPR for an SPD will likely be much

higher than the SVR of an identical

SPD. With higher current levels come

higher limiting voltages. Please note

that VPR ratings fall into predefined

voltage categories as outlined in the

UL 1449 4th Edition. The standard

VPR voltages are shown in the

following table.

Table 34.1-8. Voltage Protection Ratings

Therefore, if an SPD is tested with a

6 kV/3 kA combination wave surge and

the let-through voltage is measured

to be 610 V, the SPD is given a VPR of

700 V. The SPD is given the same

700 V VPR if the same test results in a

let-through voltage measurement of

698 V. Additionally, if the let-through

voltage is measured to be 2005 V, the

SPD is given a VPR of 2500 V.

Measured

Limiting Voltage

Minimum Voltage

Protection Rating

(VPR)

330 V or Less

331 V to 400 V

401 V to 500 V

330

400

500

501 V to 600 V

601 V to 700 V

701 V to 800 V

600

700

800

801 V to 900 V

901 V to 1000 V

1001 V to 1200 V

900

1000

1200

1201 V to 1500 V

1501 V to 1800 V

1801 V to 2000 V

1500

1800

2000

2001 V to 2500 V

2501 V to 3000 V

3001 V to 4000 V

2500

3000

4000

It is important that users are familiar

with the difference in testing methods

and the subsequent effect on the value

of the VPR. Without considering or

understanding the differences in the

level of currents used in the test, one

might assume that a UL 1449 4th Edition

device with a VPR of 700 V has a higher

limiting voltage than a UL 1449 2nd

Edition device with an SVR of 400 V.

Such a conclusion would be inaccurate.

The higher VPR rating of 700 V is likely

caused by the higher level of surge

current during the measured limiting

voltage test. In order to make an

accurate assessment of devices, the

VPR rating of one device must be

compared with the VPR rating of

another device. Comparing a VPR

rating to an SVR rating yields no useful

or conclusive information.

Table 34.1-9. VPR Ratings for 80–400 kA Units Rated 120/240 V Single Split-Phase 1

1Highest VPR shown for each model and mode. Specific units may have lower VPR ratings based

upon options used. Refer to specific VPR ratings shown in TD01005006E for integrated SPDs and

TD01005025E for sidemount SPDs.

2Direct bus connected not available above 200 kA.

Note: VPR ratings of 50 kA units and ratings of each specific configuration can be found in

TD01005006E for integrated SPDs and TD01005025E for sidemount SPDs.

Table 34.1-10. VPR Ratings for 80–400 kA Units Rated 120/208 V Wye (4W + G)

and 127/220V Wye (4W +G) 3

3Highest VPR shown for each model and mode. Specific units may have lower VPR ratings based

upon options used. Refer to specific VPR ratings shown in TD01005006E for integrated SPDs and

TD01005025E for sidemount SPDs.

4Direct bus connected not available above 200 kA.

Note: VPR ratings of 50 kA units and ratings of each specific configuration can be found in

TD01005006E for integrated SPDs and TD01005025E for sidemount SPDs.

Table 34.1-11. VPR Ratings for 80–400 kA Units Rated 230/400 V Wye (4W + G)

and 277/480 V Wye (4W +G) 5

5Highest VPR shown for each model and mode. Specific units may have lower VPR ratings based

upon options used. Refer to specific VPR ratings shown in TD01005006E for integrated SPDs and

TD01005025E for sidemount SPDs.

6Direct bus connected not available above 200 kA.

Note: VPR ratings of 50 kA units and ratings of each specific configuration can be found in

TD01005006E for integrated SPDs and TD01005025E for sidemount SPDs.

Type (All Voltage Code 240S) Protection Mode

L-N L-G N-G L-L

Integrated direct bus connected 2

Integrated circuit breaker connected

Sidemount NEMA 1

500

700

700

600

700

800

500

700

700

900

1000

1200

Sidemount NEMA 1 with breaker

Sidemount NEMA 4/4X

Sidemount NEMA 4/4X with breaker

800

900

900

900

900

900

700

700

700

1500

1200

1500

Type (All Voltage Code 208Y and 220Y) Protection Mode

L-N L-G N-G L-L

Integrated direct bus connected 4

Integrated circuit breaker connected

Sidemount NEMA 1

500

700

700

600

700

800

500

700

700

900

1000

1200

Sidemount NEMA 1 with breaker

Sidemount NEMA 4/4X

Sidemount NEMA 4/4X with breaker

800

900

900

1200

900

900

700

700

700

1500

1500

1500

Type (All Voltage Code 400Y and 480Y) Protection Mode

L-N L-G N-G L-L

Integrated direct bus connected 6

Integrated circuit breaker connected

Sidemount NEMA 1

1000

1200

1200

1200

1200

1200

1000

1200

1200

1800

1800

2500

Sidemount NEMA 1 with breaker

Sidemount NEMA 4/4X

Sidemount NEMA 4/4X with breaker

1500

1200

1200

1500

1200

1500

1200

1200

1200

2500

2500

2500

CA08104001E For more information, visit: www.eaton.com/consultants

34.1-15

June 2016

Surge Protection (SPD) & Power Conditioning Products

Sheet 34

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

4 3

Surge Protection Products—SPD

SPD Series

017

Table 34.1-12. VPR Ratings for 80–400 kA Units Rated 347/600 V

Wye (4W + G) 1

1Highest VPR shown for each model and mode. Specific units may have

lower VPR ratings based upon options used. Refer to specific VPR

ratings shown in TD01005006E for integrated SPDs and TD01005025E

for sidemount SPDs.

2Direct bus connected not available above 200 kA.

Note: VPR ratings of 50 kA units and ratings of each specific

configuration can be found in TD01005006E for integrated SPDs

and TD01005025E for sidemount SPDs.

Table 34.1-13. VPR Ratings for 80–400 kA Units Rated 240 V

Delta (3W +G) 3

3Highest VPR shown for each model and mode. Specific units may have

lower VPR ratings based upon options used. Refer to specific VPR

ratings shown in TD01005006E for integrated SPDs and TD01005025E

for sidemount SPDs.

4Direct bus connected not available above 200 kA.

Note: VPR ratings of 50 kA units and ratings of each specific

configuration can be found in TD01005006E for integrated SPDs

and TD01005025E for sidemount SPDs.

Table 34.1-14. VPR Ratings for 80–400 kA Units Rated 480 V

Delta (3W +G) 5

5Highest VPR shown for each model and mode. Specific units may have

lower VPR ratings based upon options used. Refer to specific VPR

ratings shown in TD01005006E for integrated SPDs and TD01005025E

for sidemount SPDs.

6Direct bus connected not available above 200 kA.

Note: VPR ratings of 50 kA units and ratings of each specific

configuration can be found in TD01005006E for integrated SPDs

and TD01005025E for sidemount SPDs.

Table 34.1-15. VPR Ratings for 80–400 kA Units Rated 600 V

Delta (3W +G) 7

7Highest VPR shown for each model and mode. Specific units may have

lower VPR ratings based upon options used. Refer to specific VPR

ratings shown in TD01005006E for integrated SPDs and TD01005025E

for sidemount SPDs.

8Direct bus connected not available above 200 kA.

Note: VPR ratings of 50 kA units and ratings of each specific

configuration can be found in TD01005006E for integrated SPDs

and TD01005025E for sidemount SPDs.

Table 34.1-16. VPR Ratings for 80–400 kA Units Rated 240 V High-Leg

Delta (4W +G) 9

9Highest VPR shown for each model and mode. Specific units may have

lower VPR ratings based upon options used. Refer to specific VPR

ratings shown in TD01005006E for integrated SPDs and TD01005025E

for sidemount SPDs.

jDirect bus connected not available above 200 kA.

Note: VPR ratings of 50 kA units and ratings of each specific

configuration can be found in TD01005006E for integrated SPDs

and TD01005025E for sidemount SPDs.

Type (All Voltage Code 600Y) Protection Mode

L-N L-G N-G L-L

Integrated direct bus connected 2

Integrated circuit breaker connected

Sidemount NEMA 1

1200

1500

1500

1500

1500

1500

1500

1500

1500

2500

2500

2500

Sidemount NEMA 1 with breaker

Sidemount NEMA 4/4X

Sidemount NEMA 4/4X with breaker

1500

1500

1500

1500

1500

1500

1500

1500

1500

2500

2500

2500

Type (All Voltage Code 240D) Protection Mode

L-N L-G N-G L-L

Integrated direct bus connected 4

Integrated circuit breaker connected

Sidemount NEMA 1

N/A

N/A

N/A

1000

1200

1000

N/A

N/A

N/A

900

1200

1000

Sidemount NEMA 1 with breaker

Sidemount NEMA 4/4X

Sidemount NEMA 4/4X with breaker

N/A

N/A

N/A

1000

1000

1000

N/A

N/A

N/A

1000

1000

1000

Type (All Voltage Code 480D) Protection Mode

L-N L-G N-G L-L

Integrated direct bus connected 6

Integrated circuit breaker connected

Sidemount NEMA 1

N/A

N/A

N/A

1800

2000

2500

N/A

N/A

N/A

1800

2000

2500

Sidemount NEMA 1 with breaker

Sidemount NEMA 4/4X

Sidemount NEMA 4/4X with breaker

N/A

N/A

N/A

2500

2500

2500

N/A

N/A

N/A

2500

2500

2500

Type (All Voltage Code 600D) Protection Mode

L-N L-G N - G L-L

Integrated direct bus connected 8

Integrated circuit breaker connected

Sidemount NEMA 1

N/A

N/A

N/A

2500

2500

3000

N/A

N/A

N/A

2500

2500

2500

Sidemount NEMA 1 with breaker

Sidemount NEMA 4/4X

Sidemount NEMA 4/4X with breaker

N/A

N/A

N/A

3000

3000

2500

N/A

N/A

N/A

2500

2500

2500

Type (All Voltage Code 240H) Protection Mode

L-N L-G N-G L-L

Integrated direct bus connected j

Integrated circuit breaker connected

Sidemount NEMA 1

500

700

700

600

700

800

500

700

700

900

1000

1200

Sidemount NEMA 1 with breaker

Sidemount NEMA 4/4X

Sidemount NEMA 4/4X with breaker

800

900

900

900

900

900

700

700

700

1500

1500

1500

34.1-16

For more information, visit: www.eaton.com/consultants CA08104001E

June 2016

Surge Protection (SPD) & Power Conditioning Products

Sheet 34

22

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42

4 3

Surge Protection Products—SPD

SPD MAX Series

018

SPD MAX Series

Surge Protection

SPV MAX Series

General Description

Eaton’s SPD MAX Series side-mounted

surge protective devices are the latest

and most advanced UL 1449 4th

Edition certified surge protectors.

Applying SPD MAX Series units at main

service entrances and critical loads

will ensure that equipment is protected

with the safest and most reliable surge

protective devices (SPDs) available.

Units are available in all common

voltages and configurations, and also

in a variety of surge current capacity

ratings from 100 kA through 800 kA.

Additionally, you may choose from two

feature package options.

Application Description

The breadth of the SPD MAX Series’

features, options, and configurations

ensures that the correct unit is available

for all electrical applications, including

service entrances, main switchgear,

motor control centers, distribution

switchboards, panelboards, and point-

of-use applications.

Standards and Certifications

■UL 1449 4th Edition

■UL 1283 5th Edition

■

Canadian Standards Association (CSA)

■Built in an ISO® 9001 facility

■Designed and tested in

accordance with:

❑IEEE C62.41.1

❑IEEE C62.41.2

❑IEEE C62.43-2005

❑IEEE C62.45-2002

❑IEEE C62.48-2005

❑IEEE C62.62-2010

Features, Benefits

and Functions

■Uses thermally protected metal

oxide varistor (MOV) technology

■Lockout and tagout provisions

■Safety barriers

■20 kA nominal discharge current (In)

rating (maximum rating assigned

by UL)

■100 kA through 800 kA surge current

capacity ratings

■Installation flexibility, #10 to 1/0 wire

may be used

■Two feature package options

■200 kA short-circuit current rating

(SCCR) (maximum rating assigned

by UL)

■Field serviceable

■15-year warranty standard,

additional 5 years with product

registration

Feature Package Options

The SPD MAX Series provides users

with the option of selecting between

two feature packages: basic and

standard with surge counter. The

proper feature package can be

selected based on the application’s

requirements or specifications.

See Table 34.1-17.

Enclosure Options,

Dimensions and Weights

There are two enclosure options for

the SPD MAX Series, painted steel

NEMA 4 or stainless steel NEMA 4X.

The maximum weight of the SPD MAX

Series is 52 lb.

Performance Data

Table 34.1-18 contains representative

voltage protection rating (VPR) data for

all SPD MAX Series voltage ratings,

but the VPR varies based on the

feature package, kA rating, number

of modules, and enclosure option.

The UL website contains the actual

VPR for every possible configuration.

Table 34.1-17. Feature Package Comparison

Table 34.1-18. ANSI/UL 1449 4th Edition Voltage Protection Ratings

Feature Package Comparison Basic Standard with

Surge Counter

Surge protection using thermally protected MOV technology ■■

Dual-colored protection status indicators for each phase ■■

Dual-colored protection status indicators for the N–G protection mode ■■

Audible alarm with silence button — ■

Form C relay contact — ■

EMI/RFI filtering that provides up to 50 dB of noise attenuation

from 10 kHz to 100 MHz

—■

Surge counter with reset button — ■

Nominal

Vol ta ge

L–G

VPR

L–L

VPR

L–N

VPR

N–G

VPR

H–G

VPR

H–L

VPR

H–N

VPR

208Y

220Y

230L

800

800

1500

1200

1200

—

900

900

1500

900

900

1200

—

—

—

—

—

—

—

—

—

240D

240H

240S

1200

800

800

1200

1200

1200

—

900

900

—

900

900

—

1500

—

—

2000

—

—

1500

—

400Y

480D

480Y

1500

1500

1500

2000

2000

2000

1500

—

1500

1200

—

1200

—

—

—

—

—

—

—

—

—

600D

600Y

1500

1500

2500

2500

—

1800

—

1500

—

—

—

—

—

—

CA08104001E For more information, visit: www.eaton.com/consultants

34.1-17

June 2016

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Surge Protection Products—SPD

SPD MAX Series

019

Catalog Numbering System

Table 34.1-19. SPD MAX Series Catalog Numbering System

1Please consult the factory for 240 delta high leg (4W+G) applications with high leg on C phase.

Example: SPD250480D3R = SPD MAX Series, 250 kA per phase, 480 D voltage, standard with counter features package,

NEMA 4 enclosure with internal circuit breaker.

Table 34.1-20. Valid Module and Enclosure Configurations per kA

kA per Phase Number of Surge Modules Available Enclosure Options

100 kA Single module only R, T, V, X enclosures

120 kA Single module only R, T, V, X enclosures

160 kA Single module only R, T, V, X enclosures

200 kA Single or dual module All enclosures

250 kA Single module only R, T, V, X enclosures

300 kA Single module only R, T, V, X enclosures

320 kA Dual module only S, U, W, Y enclosures

400 kA Single or dual module All enclosures

500 kA Dual module only S, U, W, Y enclosures

600 kA Dual module only S, U, W, Y enclosures

800 kA Dual module only S, U, W, Y enclosures

SPM 250 480D 3 R

SPM Application Suffix

R= 1 module, NEMA 4 enclosure with internal

circuit breaker

S= 2 module, NEMA 4 enclosure with internal

circuit breaker

T= 1 module, NEMA 4 enclosure with internal

terminal block

U= 2 module, NEMA 4 enclosure with internal

terminal block

V=1 module, NEMA 4X enclosure with internal

circuit breaker

W= 2 module, NEMA 4X enclosure with internal

circuit breaker

X= 1 module, NEMA 4X enclosure with internal

terminal block

Y= 2 module, NEMA 4X enclosure with internal

terminal block

kA Rating Options

100 = 100 kA per phase

120 = 120 kA per phase

160 = 160 kA per phase

200 = 200 kA per phase

250 = 250 kA per phase

300 = 300 kA per phase

320 = 320 kA per phase

400 = 400 kA per phase

600 = 600 kA per phase

800 = 800 kA per phase

Voltage Code Options

240S = 120/240 split-phase

208Y = 120/208 wye (4W + G)

220Y = 127/220 wye (4W + G)

400Y = 230/400 wye (4W + G)

600Y = 347/600 wye (4W + G)

240D = 240 delta (3W + G)

480D = 480 delta (3W + G)

600D = 600 delta (3W + G)

240H = 240 delta high leg

(4W + G) on B phase

230L = 230 single-phase

Feature Package Options 1

1=Basic

Dual-colored LED per phase to

indicate protection status.

Dual-colored LED to indicate

protection status of the

N–G mode on units with a

neutral wire.

3= Standard with surge counter.

Dual-colored LED per phase to

indicate protection status.

Dual-colored LED to indicate

protection status of the

N–G mode on units with a

neutral wire.

Audible alarm with silence button.

Form C relay contact.

EMI/RFI filtering that provides up

to 50 dB of noise attenuation from

10 kHz to 100 MHz.

Surge counter with alarm silence

(reset) button.

34.1-18

For more information, visit: www.eaton.com/consultants CA08104001E

June 2016

Surge Protection (SPD) & Power Conditioning Products

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Surge Protection Products—SPD

SPD MAX Series

020

Technical Data and Specifications

Table 34.1-21. SPD MAX Series Specifications

Description Specification

Surge current capacity per phase 100 kA, 120 kA, 160 kA, 200 kA, 250 kA, 300 kA, 320 kA, 400 kA, 600 kA, 800 kA ratings available

Nominal discharge current (In) 20 kA

Short-circuit current rating (SCCR) 200 kA

SPD type Basic feature package = Type 1 (can also be used in Type 2 applications)

Standard with surge counter feature package = Type 2

Enclosure types NEMA 4, NEMA 4X enclosure

Circuit breaker—30 A Eaton catalog number: FDC3030L

Circuit Breaker Load and Line

Terminal torque specifications #10 AWG 35 lb-in; #8 AWG 40 lb-in; #6–#4 AWG 45 lb-in; #3–1/0 AWG 50 lb-in

(SPD maximum wire range #10–1/0 AWG)

Standard split phase voltages available 120/240

Single-phase 230

Three-phase wye system voltages available 120/208, 127/220, 230/400, 277/480, 347/600

Three-phase delta system voltages 240, 480, 600

Three-phase high leg delta system voltages 120/240 high leg phase wire will be identified with a tag from the factory

Input power frequency 50/60 Hz

Power Consumption (Standard with Surge Counter Units)

208 Y, 220 Y, 230 L, 240 S, 240 D, and 240 H voltage codes 0.6 W

400 Y, 480 Y, and 480 D basic voltage codes 1.7 W

600 Y and 600 D voltage codes 2.1 W

Protection modes Single split phase L–N, L–G, N–G, L–L, single-phase L–N, L–G, N–G, three-phase delta L–G, L–L,

three-phase wye L–N, L–G, N–G, L–L, three-phase high leg delta L–N, L–G, N–G, L–L

Maximum Continuous Operating Voltage (MCOV)

230 V single-phase 320 V L–N, 320 V L–G, 320 V N–G

127 V/220 V wye, 120 V/240 V single split phase 150 V L–N, 150 V L–G, 150 V N–G, 300 V L–L

120 V/240 V hi leg 150 V L–N, 150 V L–G, 150 V N–G, 300 V L–L, 320 V H–N, 320 V H–G, 470 V H–L

230 V/400 V wye, 277 V/480 V wye 320 V L–N, 320 V L–G, 320 V N–G, 640 V L–L

347 V/600 V wye 420 V L–N, 420 V L–G, 420 V N–G, 840 V L–L

240 V delta 300 V L–G, 300 V L–L

480 V delta 640 V L–G, 640 V L–L

600 V delta 840 V L–G, 840 V L–L

Ports 1 or 2

Operating temperature and humidity –20 °C through +50 °C (–4 °F through +122 °F), 5% through 95%, noncondensing

Storage temperature –20 °C through +50 °C (–4 °F through +122 °F)

Operating altitude Up to 16,000 ft (5000 m)

Weight Not to exceed 52 lb

Form C relay contact ratings Maximum 0.46 A, 150 Vac, 1 A, 30 Vdc

Form C terminal block ratings Rated 300 V, 16 A, 30–12 AWG solid or stranded wire. Torque range 5–7 lb-in

Form C relay contact logic Power on, normal state—NO contact = OPEN, NC contact = CLOSED

Power off, fault state—NO contact = CLOSED, NC contact = OPEN

EMI/RFI filtering attenuation (standard with surge counter) Up to 50 dB from 10 kHz to 100 MHz

Standards / agency certifications UL 1449 4th Edition—standard for surge protective devices

UL 1283 5th Edition—standard for EMI filters (Type 2 SPDs only)

CSA Electrical Notice No. 516 Edition 1—surge/transient voltage suppressor

(excludes 230 L voltage code)

CSA 22.2 NO. 8-M1986 Edition 4—EMI filters

Warranty 15 years from the date of delivery to the purchaser, 20 years if the product is properly

registered at www.eaton.com

RoHS compliant Yes

CA08104001E For more information, visit: www.eaton.com/consultants

34.1-19

June 2016

Surge Protection (SPD) & Power Conditioning Products

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Surge Protection Products—SPD

SPD MAX Series

021

Dimensions

Figure 34.1-14. SPD MAX Dimension in Inches (mm)

Optional Entry

2½ NPT Maximum

1Ø AWG Maximum

¾ NPT Maximum

Form C Entry

1.63

(41.28)

2.33

(59.14)

1.13

(28.58)

6.58

(167.09)

12.00

(304.8)

Mounting Dimension

16.75

(425.45)

Mounting

Dimension

(4X) Ø0.31

(Ø7.87)

1/4–20 Mounting

Hardware

14.91

(378.8)

17.50

(444.50)

1.13

(28.58) 6.58

(167.09)

8.32

(211.25)

9.30

(236.30)

2.33

(59.14)

0.50

(12.70)

1.63

(41.28)

13.00

(330.20)

14.00

(355.60)

2½ NPT Maximum

Optimal Entry

1Ø Maximum

¾ NPT Maximum

Form C Entry

2½ NPT Maximum

Optimal Entry

1Ø Maximum

17.50

(444.50)

16.00

(406.40)

8.00

(203.20)

2.33

(59.14)

Scale 1000

34.1-20

For more information, visit: www.eaton.com/consultants CA08104001E

June 2016

Surge Protection (SPD) & Power Conditioning Products

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4 3

Surge Protection Products—SPD

SPV Series

022

Sidemount Surge Protective

Device for Commercial and

Light Industrial Applications

SPV

General Description

Eaton’s SPV is a commercial grade

and light industrial Surge Protection

Device (SPD) that combines surge

suppression components and EMI/RFI

filtering to provide effective protection

for sensitive electronic loads. Surges

(also known as transients) due to

lightning, utility grid switching,

switching of external/internal inductive

or capacitive loads and other sources

travel on power line conductors

throughout the electrical distribution

system that cause system operating

problems and equipment downtime.

Six different surge current per phase

rated units are available in order to

meet a variety of applications.

Features, Benefits

and Functions

Service Ratings

■120/240 V single split-phase (3W+G)

■Three-phase wye (4W+G)

120/208 V, 230/400 V, 277/480 V

■Three-phase delta (3W+G)

240 V, 480 V

Surge Current Per Phase

■SurgePlane™ technology to ensure

reliability and performance by using

a low impedance copper platform

■Compact design to enable

close mounting to electrical

distribution equipment

■Parallel hybrid filter technology

■Individually fused surge

suppression components

■Status indicator lights to monitor

supply power, surge suppression

component status and fusing

■Can be remotely monitored using

Form C contacts

■Audible alarm

■Ideal for OEM panel applications

■Proven track record in international

applications

■UL 1449 4th Edition

EMI/RFI Filter

■The UL 1283 5th Edition filter

protects against ringing transients

and EMI/RFI noise disturbances.

The tuned suppression filter

achieves 0–40 dB attenuation at

100 kHz (IEEE Category B Ringwave)

Monitoring and Diagnostics

■Status indicator lights to monitor

supply power, surge suppression

component status and fusing

■Individually fused surge suppression

components

■Can be remotely monitored using

Form C contacts c/w Audible Alarm

Enclosure

■NEMA 1 rated indoor enclosure

is standard

■Optional NEMA 3R enclosure

CA08104001E For more information, visit: www.eaton.com/consultants

34.1-21

June 2016

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Surge Protection Products—SPD

SPV Series

023

Catalog Numbering System

Table 34.1-22. SPV Series Catalog Numbering System

Table 34.1-23. Voltage Code

1Use these codes to complete the model number.

2Valid for 220/380 and 240/415 per IEC standards.

Note: Contact factory for single-pole (two-wire plus ground) or for other configurations.

Not suitable for resistive or underground wire systems. Refer to the Eaton SPD for

these applications.

Technical Data and

Specifications

■Temperature: –40 °C to +60 °C

■Altitude: <13,000 ft (3962 m)

■Dimensions in inches (mm):

5.00 x 11.55 x 2.50

(127.0 x 293.4 x 63.5)

■Weight in lb (kg): 3.5 (1.6)

Nominal

Vol ta ges 1

Voltage Code

120/208

240 V

230/400

400 V 2

277/480

480 V

120/240 single split-phase (3W plus G)

Three-phase wye (4W plus G)

Three-phase delta (3W plus G)

240S

208Y

240D

—

400Y

—

—

480Y

480D

SPV 200 480D 2 K

SPV Enclosure Suffix

K=NEMA 1

R=NEMA 3R

Feature Package

2=Basic—

Audible alarm

Form C relay

contact

kA Rating

50 = 50 kA per phase

80 = 80 kA per phase

100 = 100 kA per phase

120 = 120 kA per phase

160 = 160 kA per phase

200 = 200 kA per phase

Voltage Code

240S = 120/240 split-phase

208Y = 120/208 wye (4W + G)

220Y = 127/220 wye (4W + G)

400Y = 230/400 wye (4W + G)

480Y = 277/480 wye (4W + G)

240D = 240 delta (3W + G)

480D = 480 delta (3W + G)

230L = 230 single-phase

Dimensions

Figure 34.1-15 shows dimensions

for standard SPV suppressor.

Contact factory for dimensions

using flushmount or 3R enclosures.

Figure 34.1-15. SPV NEMA 1

2.50

(63.5)

2.50

(63.5)

.40

(10.2)

10.75

(273.1)

10.00

(254.0)

11.55

(293.4)

1.25

(31.8)

R .10

(2.5)

4 PLS.

5.00

(127.0)

34.1-22

For more information, visit: www.eaton.com/consultants CA08104001E

June 2016

Surge Protection (SPD) & Power Conditioning Products

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Surge Protection Products—SPD

CVX Surge Protective Device

024

CVX050/100

CVX050/100A

General Description

With over two decades of experience

in the surge suppression industry and

extensive R&D initiatives, Eaton is

considered a world leader in surge

protective device (SPD) manufacturing.

All of Eaton’s products are manufac-

tured in an ISO 9001:2000 and ISO

14001 certified facility.

Eaton’s CVX050/100 models are

rugged, cost-effective, high-quality

SPDs that feature thermally protected

MOVs that eliminate the failure

characteristics of standard Metal-

Oxide-Varistors. The TPMOV is a

fail-safe device that monitors the status

of the metal-oxide disk and connects

itself from the power system when

the disk is approaching breakdown.

The CVX050/100 is easy to install

adjacent or even internal to electrical

equipment. When installing an SPD in

a retrofit environment, it is important

to mount the device as close to the

electrical equipment as possible. Keep

the wiring (lead length) between the

electrical equipment and SPD as short

as possible, and twist or wire tie the

conductors together to reduce the

wire’s impedance factor.

Application Description

Eaton’s CVX050 and CVX100 SPDs

protect electronic equipment from

damaging transients. These units

are suitable for medium and low

exposure level applications that

require cost-effective, high quality

system protection including:

■Residential/small business

■Light industrial

■Light commercial

■Branch panel protection

Features, Benefits

and Functions

■Advanced surge path technology

for high fault current capacity, low

impedance, high frequency design

■Rugged NEMA 4X (IP65) enclosure

■Large diameter, thermally protected

metal oxide varistors provide long

life and fail-safe operation

■LED monitoring of each phase

■Wide range of voltage applications

from 100 to 480 Vac, and 48 and

125 Vdc

■5-year free replacement warranty

Optional Features

■External mounting feet

(catalog number MNTGFTX)

■Flush mounting plate

(catalog number

FLUSHMNTPLATE12)

Standards and Certifications

■UL 1449 4th Edition for surge

protective devices

■CE marked

■Vibration tested IEC 60255-21-1 and -2

Note: CE, CSA and UL on AC unit only.

Catalog Number Selection

Table 34.1-24. CVX050/100

1DC models only available in 50 kA.

Per Phase Peak

Surge Current

050 = 50 kA

100 = 100 kA 1

Configuration and Voltage Ranges (Vac)

230L = Single-phase–200, 208, 220, 230, 240, 277

480L = Split-phase–380, 400, 440, 460, 480

240S = Split-phase–100/200, 110/220, 120/240

240H = Three-phase high leg delta–120/240

208Y = Three-phase wye (star)–100/174, 110/190, 120/208, 127/220

480Y = Three-phase wye (star)–220/380, 230/400, 240/415, 277/480

600Y = Three-phase wye (star)–305/525, 347/600

240D = Three-phase delta–200, 208, 220, 230, 240

480D = Three-phase delta–380, 400, 415, 440, 480

600D = Three-phase delta–525, 600 Vac (600D available in 50 kA only)

Configuration and Voltage Ranges (Vdc)

048DC = Direct Current 48 Vdc 1

125DC = Direct Current 125 Vdc 1

CVX 050 - 230L

CA08104001E For more information, visit: www.eaton.com/consultants

34.1-23

June 2016

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Surge Protection Products—SPD

CVX Surge Protective Device

025

Technical Data and Specifications

Table 34.1-25. CVX050/100 Model Specifications

1480L, 600D and 600Y units rated 10 kA In.

2DC models only available in 50 kA.

Table 34.1-26. CVX050/100 Voltage Ratings

3UL 1449 4th Edition VPR (voltage protection rating) test environment: all tests performed with 6-inch lead length, positive polarity.

4DC units available in 50 kA only. Voltages shown are the maximum suggested operating voltages and are not UL certified.

Description Specification

Peak kA per phase 50, 100

Peak kA per mode 50

Nominal discharge current 20 kA 1

Short-circuit current rating 100 kA

Single-phase voltages 200, 208, 220, 230, 240, 277, 380, 400, 440, 460, 480

Split-phase voltages 100/200, 110/220/ 120/240

High leg delta voltages 240

Wye system voltages 100/175, 110/190, 120/208, 127/220, 220/380, 230/400, 240/415, 277/480, 305/525, 347/600

Delta system voltages 200, 208, 220, 230, 240, 380, 400, 415, 440, 480, 525, 600

Direct current voltage 248 Vdc, 125 Vdc

Input power frequency 47–420 Hz (50/60 Hz typical)

Protection modes Single-phase: L-N, N-G, L-G

Split-phase: L-N, N-G, L-G, L-L

High leg delta: L-N, N-G, L-G, L-L, H-N, H-G, H-L

Wye: L-N, N-G, L-G, L-L

Delta: L-G, L-L

Direct current (DC): L-L, L-G b

Number of ports 1

Specific energy 100 kJ/Ohm

Weight (approximate) 2.0 lb (1.0 kg)

Operating temperature –13 °F (–25 °C) to +140 °F (+60 °C)

Vibration tested IEC 60255-21-1 and IEC 60255-21-2

Model System

Configuration

Nominal

System Voltage

MCOV UL 1449-4 VPR 3

L- L L- N L- G N - G L- L L- N L- G N - G

CVX050

230L Single-phase two-wire + ground 200, 208, 220, 230, 240, 277 — 320 640 320 — 1200 1200 1200

480L Single-phase two-wire + ground 380, 400, 440, 460, 480 — 550 1100 550 — 1800 4000 1800

240S Split-phase three-wire + ground 100/200, 110/220, 120/240 300 150 300 150 1200 700 1200 800

208Y Three-phase wye (star) four-wire + ground 100/175, 110/190, 120/208, 127/220 300 150 300 150 1200 700 1200 800

480Y Three-phase wye (star) four-wire + ground 220/380, 230/400, 240/415, 277/480 640 320 640 320 2500 1200 2000 1200

600Y Three-phase wye (star) four-wire + ground 305/525, 347/600 840 420 840 420 2500 1500 2500 1500

240D Three-phase delta three-wire + ground 200, 208, 220, 230, 240 640 — 320 — 2000 — 1200 —

240H Three-phase high leg delta 240 300 150 150 640 1500 700 1200 700

480D Three-phase delta three-wire + ground 380, 400, 415, 440, 480 1100 — 550 — 3000 — 1800 —

600D Three-phase delta three-wire + ground 525, 600 1100 — 700 — 3000 — 2500 —

048DC Direct current 48 Vdc 4130— 65— ————

125DC Direct current 125 Vdc 4288 — 144 — — — — —

CVX100

230L Single-phase two-wire + ground 200, 208, 220, 230, 240, 277 — 320 320 320 — 1200 1200 1200

480L Single-phase two-wire + ground 380, 400, 440, 460, 480 — 550 550 550 — 1800 1800 1800

240S Split-phase three-wire + ground 100/200, 110/220, 120/240 300 150 150 150 1200 700 800 700

208Y Three-phase wye (star) four-wire + ground 100/175, 110/190, 120/208, 127/220 300 150 150 150 1000 600 700 700

480Y Three-phase wye (star) four-wire + ground 220/380, 230/400, 240/415, 277/480 640 320 320 320 1800 1200 1200 1200

600Y Three-phase wye (star) four-wire + ground 305/525, 347/600 840 420 420 420 2500 1500 1500 1500

240D Three-phase delta three-wire + ground 200, 208, 220, 230, 240 640 — 320 — 1800 — 1200 —

240H Three-phase high leg delta 240 300 150 150 150 1200 700 700 700

480D Three-phase delta three-wire + ground 380, 400, 415, 440, 480 1100 — 550 — 3000 — 1800 —

34.1-24

For more information, visit: www.eaton.com/consultants CA08104001E

June 2016

Surge Protection (SPD) & Power Conditioning Products

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Surge Protection Products—SPD

CVX Surge Protective Device

026

Dimensions

Figure 34.1-16. CVX050/100 Standard Dimensions—Approximate Dimensions in Inches (mm)

A

A

Mounting Hole Shafts

5.67

(144.0)

4.75

(120.6)

2.37

(60.2)

1.0 0

(25.4)

3.55

(90.2)

3.39

(86.1)

4.75

(120.6)

4.17

(106.0)

Conduit Fitting

0.75 (19.0) Internal

Taper Pipe Threads

0.17 (4.3)

(4) Mounting Holes

Under Lid

Lid Removed

Section A-A

CA08104001E For more information, visit: www.eaton.com/consultants

34.1-25

June 2016

Surge Protection (SPD) & Power Conditioning Products

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Surge Protection Products—SPD

Eaton SP1

027

Eaton SP1

Eaton SP1

General Description

Eaton‘s SP1 is a UL 1449 4th Edition-

listed surge protective device that

provides reliable, cost-effective surge

protection. This Type 1 SPD is capable

of being installed on either the line

or load side of the service entrance

disconnect and can be used as a

replacement for devices formerly

known as secondary surge arresters

or lightning arresters, which could

not be manufactured after UL 1449

3rd Edition went into effect on

September 29, 2009. The unit is

available in many common voltages

and configurations. Multiple mount-

ing options coupled with a compact

footprint enables installation of the

SP1 in a wide range of applications,

including panelboards, loadcenters,

pump panels, control cabinets,

and other electrical assemblies

and applications.

Installation and Operation

Installation and operation of the SP1 is

simple. The unit comes pre-wired with

24.00 inches (609.6 mm) of 10-gauge

wire and is mounted via the 0.50-inch

(12.7 mm) nipple that is molded into its

enclosure. Wall or DIN rail mounting

can also be accomplished with the

addition of an optional kit. When

powered, the unit‘s light-emitting diode

(LED) indicator reports the status of the

protection elements and is active when

all of them are intact and providing

protection. Any loss of protection is

signaled when the LED extinguishes.

Features

■Type 1 SPD capable of installation

on either the line or load side of

the service entrance disconnect

■20 kA nominal discharge current

rating (In) on most models

■50 kA per phase surge

current capacity

■Compact footprint—

4.80 inches (121.9 mm) L x

2.90 inches (73.7 mm) W x

2.50 inches (63.5 mm) D

■Pre-wired with 24.00 inches

(609.6 mm) of 10-gauge wire

■0.50-inch (12.7 mm) nipple molded

into enclosure enables quick and

easy mounting

■Optional kit enables wall or

DIN rail mounting

■Two-year warranty

Standards and Certifications

■UL 1449 4th Edition-listed device

Catalog Number Selection

Table 34.1-27. SP1 Catalog Numbering System

Note: SP1MNTGKIT = optional wall or DIN rail mounting kit (order separately—

not included with SP1 unit).

Series

SP1

Voltage Codes

240S = 120/240 V single split-phase

208Y = 120/208 wye

480Y = 277/480 wye

600Y = 347/600Y wye

240D = 240 delta

480D = 480 delta

600D = 600 delta

SP1 XXXX

34.1-26

For more information, visit: www.eaton.com/consultants CA08104001E

June 2016

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Surge Protection Products—SPD

Eaton SP1

028

Technical Data and Specifications

Table 34.1-28. Specifications

Table 34.1-29. ANSI/UL 1449 4th Edition Voltage Protection Ratings

Technical Support Information

If you have any questions or need additional information,

please contact the Eaton Technical Resource Center at

800-809-2772, option 4, option 2. You may also submit

inquiries via e-mail: spd@eaton.com.

Dimensions in Inches (mm)

Figure 34.1-17. SP1 Dimensions

Description Rating

Surge current capacity per phase 50 kA

Nominal discharge current (In) 20 kA for SP1-240S, 208Y, 480Y,

240D and 480D

10 kA for SP1-600Y and 600D

Short-circuit current rating (SCCR) 200 kA

SPD type Type 1 (can also be used in

Type 2 applications)

System voltages available (Vac)

Single split-phase

Three-phase wye

Three-phase delta

120/240

120/208, 277/480, 347/600

240, 480, 600

Protection modes

Single split-phase and three-phase

wye

Three-phase delta

L- N , L- L

L- G , L- L

Maximum continuous operating

voltage (MCOV)

SP1-240S and SP1-208Y

SP1-480Y

SP1-600Y

SP1-240D

SP1-480D

SP1-600D

150 L-N, 300 L-L

320 L-N, 640 L-G

420 L-N, 840 L-G

300 L-G, 300 L-L

640 L-G, 640 L-L

840 L-G, 840 L-L

Input power frequency 50/60 Hz

Enclosure rating NEMA 4

Operating temperature –20 °C to 50 °C (–4 °F to 122 °F)

Operating humidity 5–95%, noncondensing

Operating altitude Up to 16,000 ft (5000 m)

Agency certification and approvals UL 1449 4th Edition listed device

Warranty 2 years

Protection Mode Catalog

Number

L- N L- G L- L

600

600

1200

N/A

N/A

N/A

1000

1000

2000

SP1-240S

SP1-208Y

SP1-480Y

1500

N/A

N/A

N/A

N/A

1000

2000

2500

2500

1000

2000

2500

SP1-600Y

SP1-240D

SP1-480D

SP1-600D

0.50 (12.7)

Straight Pipe Thread

1.35

(34.3)

0.79 (20.1)

3.95

(100.3)

2.89

(73.4)

2.46

(62.5)

CA08104001E For more information, visit: www.eaton.com/consultants

34.1-27

June 2016

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Surge Protection Products—SPD

Eaton SP2

029

SP2 Surge Protective Device

Surge Protection for Light Commercial

and UL 508A Panel Applications

General Description

The SP2 provides basic surge

protection for light commercial

electrical systems and OEM equipment

requirements. The SP2 is available in

the most popular voltage and system

configurations and delivers superior

surge protection using MOV thermal

disconnect technology that eliminates

the need for additional overcurrent

protection.

Studies have shown that failure to

protect sensitive electronic loads

costs American manufacturing and

commercial and service industries

more than $39 billion per year in

lost time and revenue. Preventing

these losses is a major cost-saving

opportunity. The SP2 can be used to

protect downstream points in the

electrical distribution system along

with machinery control panels to keep

your facility and processes running.

Application Description

By providing surge protection, the SP2

can suppress the transients that are

prevalent throughout the power

distribution system to support reliable

operations in applications including:

■HVAC systems

■Control panels

■Automation cabinets

■Pumping systems

■Lighting systems

■Commercial facilities

■Food processing

■Warehouses

■Retail facilities

■Manufacturing operations

Standards and Certifications

■UL 1449 4th Edition Type 1 SPD

File No. E109835, cULus

■Built in an ISO 9001 facility

■Flammability rating UL 94VO

■Designed and tested in accordance

with:

❑IEEE C62.41.1

❑IEEE C62.41.2

❑IEEE C62.43-2005

❑IEEE C62.45-2002

❑IEEE C62.48-2005

❑IEEE C62.62-2010

Features, Benefits

and Functions

■Type 1 UL 1449 4th Edition listed

SP2s are easily selected and

installed on the loadside or lineside

of the service entrance overcurrent

protective device

■Thermal disconnect technology

eliminates the need for additional

overcurrent protection

■Compact UV-resistant NEMA 4X

enclosure for indoor or outdoor

applications

■LED status indicators provide surge

protection status at a glance—green

when good, red to replace

■Voltage-specific models protect

electrical systems and equipment,

improving performance by more

than 110% over “one-size-fits-all”

economy surge arresters

■Compact enclosure takes up less

space and can be installed in tight

spaces

■Can be used on single-phase, split-

phase, wye, delta, and high-leg delta

systems

■All SP2 devices are individually

marked with a serial number for

easy tracking and identification

■Two-year warranty

■Compact design allows for easy

installation on an electrical panel

or meter socket, or integrated into

control cabinets

34.1-28

For more information, visit: www.eaton.com/consultants CA08104001E

June 2016

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Surge Protection Products—SPD

Eaton SP2

030

Product Selection

Table 34.1-30. SP2 Product Selection

Technical Data and Specifications

Table 34.1-31. SP2 Specifications

Nominal

System

Vol ta ge

Maximum

Continuous

Operating AC

Voltage (MCOV)

System

Ty p e

Voltage

Protection

Ratings

(VPR)

Connection

Points

Catalog

Number

120 150 Single-phase, two-wire 700 L–N 2 SP2-120

240 320 Single-phase, two-wire 1200 L–N 2 SP2-240

120/240 150 Split-phase, three-wire 700 L–N,

1200 L–L

3SP2-240S

240 320 Three-phase delta,

three-wire + ground

1200 L–G,

2500 L–L

4SP2-240D

480 550 Three-phase delta,

three-wire + ground

1800 L–G,

3000 L–L

4SP2-480D

120/208 150 Three-phase wye,

three-wire + ground

700 L–G,

1200 L–L

4SP2-208Y

277/480 320 Three-phase wye,

three-wire + ground

1200 L–G,

2500 L–L

4SP2-480Y

34/600 420 Three-phase wye,

three-wire + ground

1500 L–G,

2500 L–L

4SP2-600Y

Description Specification

Markets Light commercial and UL 508A panels

Product warranty 2 years

System types Single, split, delta, and wye

Nominal system voltage 120, 208, 240, 480, 600 Vac

Installation Two-, three-, four-wire

Maximum continuous operating AC voltage Matched to nominal voltage

MCOV 150–550 Vac (see table above)

L–N protection Yes (single-phase units)

L–L protection Yes

L–G protection Yes (three-phase units)

Protection Surges and transients

SCCR 200 kA

Nominal discharge current (8 x 20 µs) In 10 kA

Maximum discharge current (8 x 20 µs) Imax 45 kA per phase

Response time tA <25 ns

Voltage protection ratings (VPRs) See table above

Overcurrent device (if required by local code) Circuit breaker or fuse sized to protect wires per

local codes

Frequency 50/60 Hz

Operating status / fault indication One bi-color LED—green (good) / red (replace)

Conductor gauge/length 10 AWG stranded copper / 18 inches

Mounting Chase nipple (¾” NPS)

Enclosure rating NEMA 4X—UL 94-5VA

Degree of protection (installed state) IP20 (finger-safe)

Install location Indoor/outdoor

Circuit location Lineside/loadside

Standards / agency information UL 1449 4th Edition Type 1 Listed SPD—cULus,

RoHS compliant

Operating temperature –40 °C to +65 °C

Maximum operating altitude 12,000 ft

Weight 17 oz (476 g)

Dimensions in Inches (mm)

Figure 34.1-18. SP2 Enclosure

3.38

(85.9)

1.69

(42.9)

1.69

(42.9)

3.19

(81.0)

4.06

(103.1)

0.87

(22.1)

4.13

(104.9)

2.06

(52.3)

2.06

(52.3)

1.06 (26.9)

Diameter

¾" NPS

CA08104001E For more information, visit: www.eaton.com/consultants

34.1-29

June 2016

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Surge Protection Products—SPD

AEGIS—Series Protective Device

031

AEGIS Powerline Filters

AEGIS Solutions

General Description

Eaton AEGIS™ Series line filters

and surge protectors are specifically

designed to protect sensitive electronics

from hazards that exist within a facility.

The AEGIS Series hybrid filter reacts

instantly to changes in voltage regard-

less of phase angle or polarity. In

comparison to other line filters, this

technology provides a higher level

of suppression, reliability and

life expectancy.

Application Description

By providing surge protection and line

filtering, AEGIS devices can suppress

the noise and transients prevalent

throughout the power distribution

system to support reliable operations

in applications including:

■Instrumentation

■Water treatment facilities

■Pulp and paper operations

■Refrigeration and heating plants

■Petrochemical and refinery

■Food processing

■Textiles

■Automotive assembly

■Manufacturing operations

No matter where transients originate,

the application of AEGIS Series

devices will help protect sensitive

electronic equipment including:

■Programmable logic controllers

(PLCs)

■Scanning devices

■Automatic teller machines (ATMs)

■Cash registers

■Alarm systems

■Microprocessor-controlled

■OEM products

■Robotics

■CAD/CAM systems

■Control equipment

■Medical electronics and devices

AEGIS Series devices are available

in a variety of common voltages

and configurations.

Why Should Sensitive Electronic

Loads be Protected?

PLC manufacturers and service

technicians recommend the use

of surge suppressors and filters to

prevent downtime and equipment

damage due to surges and electrical

line noise. One study shows failure to

protect sensitive electronic loads costs

American manufacturing, commercial

and service industries over $39 billion

per year in lost time and revenue.

Preventing these losses is a major

cost-saving opportunity.

Features, Benefits

and Functions

AEGIS powerline filters protect

against the full spectrum of transient

disturbances.

AEGIS filters the entire sine wave and

is effective against both frequently

occurring low-energy and occasional

high-energy transients. High-energy

transients can create immediate

damage, while low-energy transients

cause microprocessor failure

over time.

The AEGIS PH Series Protects Critical

Loads up to 20 A

The AEGIS PV Series Protects Critical

Loads up to 5 A

Catalog Numbering System

Table 34.1-32. AEGIS Series Catalog Numbering System

1Not available for 10 A, 230 V or 240 V versions.

2Only available for 10 A, 120 V or 240 V CF

version.

3Only available for 10 A, 120 V CF version.

4Only available for 30 A and 60 A CF version.

AG

Protection/

Filtering

Voltage Amperage Options

PH = Premium

protection

with hybrid

filtering

120 = 120 Vac

240 = 240 Vac

03 = 3 A

05 = 5 A

10 = 10 A

15 = 15 A

20 = 20 A

PV = Premium

protection

with filtering

120 = 120 Vac

240 = 240 Vac

01 = 1 A

03 = 3 A

05 = 5 A

CF = Critical

protection

with filtering

120 = 120 Vac

230 = 230 Vac

240 = 240 Vac

024 = 24 Vdc

048 = 48 Vdc

10 = 10 A

15 = 15 A

30 = 30 A

60 = 60 A

DIN = DIN mount 1

DIN2= DIN2 mount 2

CP = Compact 3

RJ = Telcom protection

and Form C

status contacts 4

CN = Critical

protection

without

filtering

120 = 120 Vac

230 = 230 Vac

024 = 24 Vdc

048 = 48 Vdc

30 = 30 A

Product

Family/OEM

AG

34.1-30

For more information, visit: www.eaton.com/consultants CA08104001E

June 2016

Surge Protection (SPD) & Power Conditioning Products

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Surge Protection Products—SPD

AEGIS—Series Protective Device

032

Product Selection

Table 34.1-33. Let-Through Voltages Based on IEEE Std. C62.62-2010 Testing Waveforms 1

1All tests conducted on 120 Vac units.

Technical Data and Specifications

Table 34.1-34. AEGIS Specifications

2Optional on 10 A and 30 A models only.

3120 Vac models only.

4Ratings shown for 120 Vac models, other

voltages listed in Technical Data.

5Optional on 30 A and 60 A models only.

6With product registration.

7External circuit breaker sold separately.

Test

Impulse

AEGIS Series

AGPH120xx AGPV120xx AGCF12010 AGCF12010-DIN AGCF12010-CP AGCF12030xxx AGCF12060xxx AGCn12030

IEEE Category A

100 kHz ring wave 6000 V, 200 A

25 V 30 V 150 V 300 V 300 V 150 V 90 V 400 V

IEEE Category B

100 kHz ring wave 6000 V, 500 A

35 V 40 V 330 V 400 V 400 V 330 V 230 V 500 V

IEEE Category B

combination wave 6000 V, 3000 A

(UL 1449-4 VPR)

360 V 370 V 470 V 480 V 460 V 460 V 450 V 460 V

AEGIS Series 234

Rating PH PV CF CN

Application Single-phase, two-

or three-wire

grounded systems

Single-phase, two-

or three-wire

grounded systems

Single-phase, two-

or three-wire

grounded systems

Single-phase, two-

or three-wire

grounded systems

Input voltage—AC 100–127 Vac, 200–240 Vac 100–127 Vac, 200–240 Vac 100–127 Vac, 200–240 Vac 100–127 Vac, 200–240 Vac

Input voltage—DC N/A N/A 5–38 Vdc, 24–65 Vdc,

48–149 Vdc, 150–300 Vdc

5–38 Vdc, 24–65 Vdc,

48–149 Vdc, 150–300 Vdc

Amperage 3, 5, 10, 15, and 20 A 1, 3, and 5 A 10, 30, and 60 A 30 A

DIN mounting Yes Yes Yes 5No

Frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz

Protection modes L–N, L–G and N–G L–N, L–G and N–G L–N, L–G and N–G L–N, L–G and N–G

MCOV 150 V and 275 V 150 V and 275 V 150 V and 275 V 150 V and 275 V

Noise attenuation (normal mode) 74 dB at 100 kHz 56 dB at 100 kHz 48 dB at 100 kHz N/A

Filter bandwidth 10 kHz to 100 MHz 10 kHz to 100 MHz 10 kHz to 100 MHz N/A

Peak surge current per phase / per mode 60 kA / 30 kA 40 kA / 20 kA Up to 80 kA / 40 kA Up to 80 kA / 40 kA

UL nominal discharge current (In) 5 kA 5 kA 5 kA 5 kA

UL voltage protection rating (VPR) L–G / L–N 4330/400 330/400 500/500 500/500

Short-circuit current rating (SCCR) 5 kA 5 kA 10 kA 10 kA

Operating temperature –40 °F to +122 °F

(–40 °C to +50 °C)

–40° F to +122 °F

(–40 °C to +50 °C)

–40 °F to +140 °F

(–40 °C to +60 °C)

–40 °F to +140 °F

(–40 °C to +60 °C)

Response time <1 nanosecond <1 nanosecond <1 nanosecond <1 nanosecond

Agency approvals UL 1449 4th Edition,

UL 1283 5th Edition

and CSA

UL 1449 4th Edition,

UL 1283 5th Edition

and CSA

AGCFxxxxx UL 1449

4th Edition, UL 1283

5th Edition

AGCNxxx30 UL 1449,

UL 1283 5th Edition,

EMI filter

AGCFxxx10-DIN2

UL 1449 4th Edition,

IEC 61000-4.5

UL 1449 Type Type 2 Type 2 Type 2 Type 2

Warranty 615 years 15 years 10 years 10 years

Status indicator LED LED LED LED

Form C contacts Yes No Yes 5No

Communication line protection (UL 497A) No No Optional No

External circuit breaker 7Eaton P/N: WMZT1C25

or equiv. 25 A circuit

breaker

Eaton P/N: WMZT1C07

or equiv. 7 A circuit

breaker

10 A—Eaton P/N:

WMXT1C15 or equiv.

15 A circuit breaker

Eaton P/N: WMZT1C40

or equiv. 40 A circuit

breaker

30 A—Eaton P/N:

WMZT1C40 or equiv.

40 A circuit breaker

60 A—Eaton P/N:

EGC3100FFG or equiv.

100 A circuit breaker

CA08104001E For more information, visit: www.eaton.com/consultants

34.1-31

June 2016

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AEGIS—Series Protective Device

033

Dimensions in Inches (mm)

Figure 34.1-19. AGPHxxxxx Dimensions Figure 34.1-20. AGPVxxxxx Dimensions

2.87

(72.9)

4.44

(112.8)

4.83

(122.8)

4.98

(126.5)

DIN Rail to be Mounted

with Screws Provided

Using Slots as Template

2.87

(72.9)

2.51

(63.8)

4.83

(122.8)

4.98

(126.5)

DIN Rail to be Mounted

with Screws Provided

Using Slots as Template

34.1-32

For more information, visit: www.eaton.com/consultants CA08104001E

June 2016

Surge Protection (SPD) & Power Conditioning Products

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Surge Protection Products—SPD

AEGIS—Series Protective Device

034

Figure 34.1-21. AGCF12010-CP Dimensions

Figure 34.1-22. AGCFxxx10 Dimensions

Figure 34.1-23. AGCFxxx10-DIN Dimensions

Figure 34.1-24. AGCFxxx30xxx Dimensions

Figure 34.1-25. AGCFxxx60xxx Dimensions

2.47

(52.7)

1.25

(31.8)

3.34

(85.0)

4.77

(121.1)

1.68

(42.6)

3.36

(85.2)

5.21

(132.3)

4.78

(121.4)

3.75

(95.3)

4.25

(108.0)

1.36

(34.5)

Optional DIN Rail

Mounting Kit

(#420-9000) Ø 0.19

(Ø 4.8)

4.41

(112.0)

3.36

(85.2)

1.25

(31.8)

3.12

(79.4)

2.92

(74.2)

3.30

(83.8)

0.98

(24.8)

0.10

(2.5)

1.88

(47.8)

5.25

(133.4)

5.78

(146.7)

3.23

(82.0)

4.69

(119.2)

2.25

(57.2) 3.20

(81.2)

0.35

(8.9)

Optional DIN Rail

Mounting Kit

(#420-9100)

(4X) Ø 0.19

(Ø 4.8)

6.75

(171.5) 7.29

(185.0)

2.59

(65.7) 3.50

(88.9)

Optional DIN Rail Mounting Kit (#420-9000)

(4X) Ø 0.19

(Ø 4.8)

Non DIN Mtg.

DIN Mounting

Each Side (4X)

Clear Protective Cover

4.72

(119.9)

3.79

(96.1)

4.50

(114.3)

CA08104001E For more information, visit: www.eaton.com/consultants

34.1-33

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Surge Protection Products—SPD

AEGIS—Series Protective Device

035

Figure 34.1-26. AGCNxxx30 Dimensions

3.20

(81.2)

1.88

(47.8)

4.69

(119.2)

(4X) Ø 0.1

(Ø 4.8)

2.25

(57.2)

3.23

(82.0)

5.25

(133.4)

5.78

(146.7)

Optional DIN Rail

Mounting Kit

(#420-9100)

34.1-34

For more information, visit: www.eaton.com/consultants CA08104001E

June 2016

Surge Protection (SPD) & Power Conditioning Products

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Power Conditioning Products

SRT2

036

Sag Ride Through (SRT2)

Sag Ride Through (SRT2)

General Description

The SRT2 is the latest revision of

Eaton’s sag ride-through products. The

operation of the system is designed

specifically to meet the demanding

requirements of industrial load

protection where the following

eatures are particularly important:

■Extremely high electrical efficiency,

meaning much lower ongoing cost

of ownership than traditional UPS

solutions and much less needed

heat dissipation from the room in

which the SRT2 is located

■High reliability due to the three

levels of redundancy offered in the

SRT2 design

■High levels of fault clearing capacity

(typically 20 times current short

term) to allow for the discrimination

of protection systems

■Ability to cope with industrial loads,

such as motor drives, which are high

in harmonic draw and also loads

that may regenerate power

Application Description

Industries and Applications

Affected by Sags

Key industries:

■Semiconductor manufacturers

■Communications

■Steel mills

■Petroleum and chemical processing

■Healthcare

■Paper mills

■Automotives

■Textile

■Printing

■Plastics

Equipment or processes:

■Manufacturing process controllers

■Variable speed drives

■Robotics

■Motor conductor

■Telephone systems

■HID lighting

■HVAC controls

■Medical equipment

■Computers

Features and Benefits

Continuous Sag Regulation

The SRT2 is an active voltage

conditioner. This means it will

constantly respond to voltage sags

and swells in the ±10% range with a

regulated output in the ±1% range.

The SRT2 can be applied to the main

service entrance, at branch locations

or in front of critical loads. Eaton’s

SRT2 provides an outstanding return

on investment. It delivers operational

productivity that is just not possible

with traditional tap switching or

ferroresonant technologies.

The SRT2 consists of a voltage source

inverter, a bypass circuit and an injec-

tion transformer connected in series

between the incoming utility supply

and the load (Figure 34.1-27).

Sag Correction Using the Sag Ride-Through

The SRT2 power conditioner prevents

expensive electrical downtime. It is a

state-of-the-art solution to today’s

power conditioning challenges.

Standards and Certifications

The SRT2 meets the stringent require-

ments of the SEMI-F47 standard, a key

requirement for sag correction in the

semiconductor industry.

Figure 34.1-27. Block Diagram of the SRT2 Active Voltage Conditioner

Three-Phase Utility

Supply

Three-Phase Load

Voltage

Voltage Source

Inverter

Injection

Transformer

Bypass

Circuit

Secondary

Primary

Distribution

Transformer

SRT2 Input

Three-Phase Compensating

Voltage

SRT2 Output

CA08104001E For more information, visit: www.eaton.com/consultants

34.1-35

June 2016

Surge Protection (SPD) & Power Conditioning Products

Sheet 34

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Power Conditioning Products

SRT2

037

Technical Data and Specifications

Table 34.1-35. SRT2 Specifications

1480 V is standard. If additional voltage is needed, consult factory.

Description Specifications

Load Capacity

Capacity (kVA) 150–1800 kVA (consult factory for custom design; up to 36 kVA available)

Displacement power factor of connected load 0 lagging to 0.9 leading

Crest factor for rated kVA 3 at 100% of rated load

Overload capacity (>90% supply voltage) 150%, 30 seconds, once per 500 s

Input Supply

Nominal supply voltage (according to model) 480 V

Voltages up to 36 kV available as custom applications 1

Power system type Three-phase, center ground referenced

Supply voltage category Level III transient voltage capability

Fault capacity Refer to model tables

Operating Voltage Range for Regulation

Supply voltage for regulation 90–110% of nominal input voltage unit rating

Output Supply

Nominal voltage (V) Set to match nominal supply voltage

Three-phase V regulation range ±10% continuous

Three-phase V regulation accuracy ±1%

Three-phase balanced sag/swell correction ability:

40% model +40% / –10% at least 30 s at full load

Sag correction accuracy (within specified range) ±2.5%

Sag correction response:

Initial

Complete

<250 µs

<0.25 cycle

Single-phase sag correction ability:

40% model (15% retained voltage / 85% sag) 90% nominal

Equivalent series impedance (operating) <4% typical

Efficiency of system 0.98 to 0.99 (refer to model tables)

Bypass

Capacity 100% model rating (kVA)

Maximum overload capacity (in bypass):

For 10 minutes

For 1 minute

For 1 second

For 200 milliseconds

Transfer time:

Inverter to bypass

125%

150%

500%

2000%

<0.5 ms

Equivalent series impedance (in bypass) Equivalent series impedance (in bypass)

Interface

Access protocol Access protocol

Environmental

Enclosure rating NEMA® 1, IP20

Pollution degree rating 2

Minimum operating temperature 0 ºC

Maximum operating temperature 40 ºC

Temperature derating Above 40 ºC derate at 2% per ºC to a maximum of 50 ºC

Capacity elevation derating –2% every 100 m above 1000 m

Cooling:

Inverter

Trans form er

Forced ventilation

Fan assisted ventilation

Humidity <95%, noncondensing

EMC emissions CISPR 22 level G

Noise 65 dBA

Warranty 1 year

34.1-36

For more information, visit: www.eaton.com/consultants CA08104001E

June 2016

Surge Protection (SPD) & Power Conditioning Products

Sheet 34

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Power Conditioning Products

SRT2

038

Table 34.1-36. System capacities

1For 50 Hz international applications, consult factory.

2Eaton external three-breaker maintenance bypass is recommended. If a bypass is not used, a terminal cabinet may be required. Contact factory.

3TC in the model number denotes terminal cabinet, which is not required for units of 900 kVA and larger.

4480 V is standard. If additional voltage is needed, consult factory.

Wiring Diagram

Figure 34.1-28. SRT2 With External Maintenance Bypass Block Diagram

Note: A terminal cabinet may be needed if a bypass cabinet is not used. SRT2 units 900 kVA

and larger do not require a terminal cabinet; however, an external three-breaker mechanical

bypass with integrated surge protection is recommended.

Catalog

Number 123

Load

Capacity

at Nominal

Voltage

480 V (kVA) 4

Te r m i n a l

Cabinet

Fault

Capacity

(kVA)

System

Efficiency

(%)

System

Dissipation

(Worst Case)

(kW)

Airflow

(m3/min)

Cabinet Dimensions

H x W x D in Inches (mm)

SRT20150480AA

SRT20150480AA-TC

SRT20225480AA

SRT20225480AA-TC

150

150

225

225

No

Yes

No

Yes

40

40

40

40

97.5

97.5

97.7

97.7

3.8

3.8

5.2

5.2

18

18

18

18

85.00 x 32.00 x 32.00 (2159.0 x 812.8 x 812.8)

85.00 x 32.00 x 32.00 (2159.0 x 812.8 x 812.8)

85.00 x 32.00 x 32.00 (2159.0 x 812.8 x 812.8)

85.00 x 32.00 x 32.00 (2159.0 x 812.8 x 812.8)

SRT20300480AA

SRT20300480AA-TC

SRT20450480AA

SRT20450480AA-TC

300

300

450

450

No

Yes

No

Yes

40

40

40

40

98.0

98.0

98.2

98.2

6.1

6.1

8.0

8.0

18

18

36

36

85.00 x 40.00 x 32.00 (2159.0 x 1016 x 812.8)

85.00 x 40.00 x 32.00 (2159.0 x 1016 x 812.8)

85.00 x 40.00 x 32.00 (2159.0 x 1016 x 812.8)

85.00 x 40.00 x 32.00 (2159.0 x 1016 x 812.8)

SRT20600480AA

SRT20600480AA-TC

SRT20750480AA

SRT20750480AA-TC

600

600

750

750

No

Yes

No

Yes

40

40

40

40

98.4

98.4

98.4

98.4

9.8

9.8

12.2

12.2

36

36

54

54

85.00 x 40.00 x 32.00 (2159.0 x 1016 x 812.8)

85.00 x 40.00 x 32.00 (2159.0 x 1016 x 812.8)

85.00 x 96.00 x 48.00 (2159.0 x 2438.4 x 1219.2)

85.00 x 96.00 x 48.00 (2159.0 x 2438.4 x 1219.2)

SRT20900480AA

SRT21200480AA

SRT21500480AA

SRT21800480AA

900

1200

1500

1800

No

No

No

No

40

40

50

50

98.5

98.5

98.7

98.8

13.2

18.1

20.2

22.1

54

72

90

108

85.00 x 96.00 x 48.00 (2159.0 x 2438.4 x 1219.2)

85.00 x 126.00 x 96.00 (2159.0 x 3200.4 x 2438.4)

85.00 x 126.00 x 96.00 (2159.0 x 3200.4 x 2438.4)

85.00 x 126.00 x 96.00 (2159.0 x 3200.4 x 2438.4)

AC

Supply Load

S3

S1

SRT2

S2

SPD

CA08104001E For more information, visit: www.eaton.com/consultants

34.1-37

June 2016

Surge Protection (SPD) & Power Conditioning Products

Sheet 34

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4 3

Power Conditioning Products

Electronic Voltage Regulator

039

Electronic Voltage

Regulator (EVR)

Electronic Voltage Regulator (EVR)

Tap Changer

General Description

Eaton’s Electronic Voltage Regulator

(EVR) is the ideal solution for keeping

your facility and equipment up and

running during brownouts, under-

voltage conditions and other power

problems. The EVR can significantly

reduce the costs of equipment damage

and downtime when these situations

occur. The state-of-the-art design

provides rapid response time,

high efficiency, high inrush current

capability, and operating advantages

exclusive to Eaton.

The EVR maintains a tightly regulated

output voltage by automatically

activating the appropriate transformer

tap through a silicone controlled

rectifier (SCR). Tap changer response

time is initiated at one cycle, ensuring

rapid and precise regulation. Switching

at zero current enables noise reduction

during tap transitions.

Brownouts

In the United States, most facilities

have sufficient voltage regulation.

However, in some U.S. locations and

many developing countries, regulation

problems occur because of overstressed

utility distribution systems.

In some cases, due to the excessive

demand on the utility system, voltage

may be below 10% of nominal (–10%)

during the day. This condition is called

a voltage regulation or brownout.

Customers may notice dim lights and

reduced power. During the evening,

voltage may rise above 10% of nominal

(+10%) because large facilities and

loads are shut down. This shutdown

reduces the power demand on the grid

and results in a voltage increase.

The IEEE defines voltage regulation as

overvoltage or undervoltage. Voltage

regulation events last from a few

minutes to many hours with voltage

varying by ±20%. Long-term regulation

problems differ from short duration

sags and dips, which are much deeper

voltage drops.

The Solution

Prior to installing an expensive solution,

Eaton encourages customers to monitor

incoming voltage to determine if voltage

regulation is a problem. The local

utility may also be able to provide

information on voltage expected at

the facility.

Using a meter, it can quickly be

determined if a voltage regulation

problem or brownout condition exists.

The appropriate solution would be

an EVR. EVRs can be installed at the

service entrance, branch panel or at

critical loads.

Eaton’s EVR is a solid-state tap changing

power conditioner designed to protect

against brownouts and long duration

voltage regulation problems.

Features and Benefits

■Coordinated with standard

thermal-magnetic breakers to

allow motor starts

■Optional 50 kA and 100 kA per phase

surge protection

■Input frequency range operation

from 57–63 Hz

■Not affected by load power factor.

Can operate effectively in low-load

applications due to “unique leakage

reactance” technology

■Fail-safe bypass circuit, isolation

transformer and overtemperature

protection

■Less than 1% THD

■Optional Standard and Premium

metering to monitor voltage, current,

frequency, power, energy, PF with

minimum and maximum, and

communication capabilities

■Integral manual rotary maintenance

bypass switch standard on 50 to

500 kVA units and optional on

smaller units

34.1-38

For more information, visit: www.eaton.com/consultants CA08104001E

June 2016

Surge Protection (SPD) & Power Conditioning Products

Sheet 34

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Power Conditioning Products

Electronic Voltage Regulator

040

Catalog Number Selection

Table 34.1-37. EVR Catalog Numbering System

1Bypass is standard on 50 kVA and larger units and an option on 45 kVA and smaller units. The “B” is not included in the part number for units 50 kVA

and larger.

Technical Data and Specifications

Table 34.1-38. EVR Specification (10 to 500 kVA)

Feature Description

Technology Electronic tap changer

Input voltages 208–600 V, three-phase (three-wire)

Input voltage range +10% to –23% of nominal rated input

Output voltage ±3% of nominal

Response time 1/2 cycle

Frequency 60 Hz, ±3%

Efficiency 97% typical

Line regulation Output is ±3% of nominal for input variations of +10% to –23% of nominal

Load regulation Output is maintained within 3% of nominal from no load to full load

Correction time Output will be corrected to within ±3% of nominal in 1.5 cycles or less

Harmonic distortion Less than 1.0% added to the output waveform under any dynamic linear loading conditions presented

to the line regulator

Noise attenuation Common-mode—146 dB

Normal-mode—3 dB down at 1000 Hz, 40 dB/decade to below 50 dB with resistive load

Turn-on characteristics When energized, voltage overshoot will be less than 5% of nominal for 1 cycle or less

Overload rating 1000% for 1 cycle and 200% for 10 seconds

Ambient rating 14 °F to +104 °F (–10 °C to +40 °C)

Monitoring Three green LEDs (phase power on indication), one red LED (alert indication)

Surge protection (optional) CVX 50 kA SPD device 50 kVA and below, CVX 100 kA SPD device 75 kVA and above

Input breaker MCCB rated 125% of full rated current

Bypass switch Normal and bypass selector

Metering (optional) Standard metering (IQ 130)—voltage and current with minimum and maximum

Premium metering (IQ 150)—voltage, current, frequency, power, energy, PF, with minimum and maximum,

communications capabilities

Warranty 1-year parts

Surge Protection

X = No

S = Yes

Nominal

Input Voltage

(Delta Input:

L, L, L, G)

208D = 208

240D = 240

400D = 400

480D = 480

600D = 600

Frequency

A = 60 Hz

B = 50 Hz

kVA Ratings and Dimensions

kVA Weight

Lbs (kg)

BTUs/

hr

Bypass Metering Cabinet Size

Dimensions H x W x D in Inches (mm)

010

010

015

440 (200)

520 (236)

465 (211)

1,025

1,205

1,540

Optional

Optional

Optional

No

Yes

No

30.20 x 22.20 x 29.00 (767.1 x 563.9 x 736.6)

44.20 x 22.20 x 29.00 (1122.7 x 563.9 x 736.6)

30.20 x 22.20 x 29.00 (767.1 x 563.9 x 736.6)

015

025

030

700 (318)

700 (318)

720 (327)

1,540

2,560

3,090

Optional

Optional

Optional

Yes

Yes

Yes

44.20 x 22.20 x 29.00 (1122.7 x 563.9 x 736.6)

44.20 x 22.20 x 29.00 (1122.7 x 563.9 x 736.6)

44.20 x 22.20 x 29.00 (1122.7 x 563.9 x 736.6)

045

050

075

950 (431)

1,176 (534)

1,575 (715)

4,600

7,332

9,514

Optional

Yes

Yes

Yes

Yes

Yes

44.30 x 45.90 x 29.00 (1125.2 x 1165.9 x 736.6)

66.00 x 29.00 x 35.50 (1676.4 x 736.6 x 901.7)

76.00 x 34.40 x 35.50 (1930.4 x 873.8 x 901.7)

100

125

150

2,014 (914)

2,137 (970)

2,240 (1017)

11,833

14,748

17,698

Yes

Yes

Yes

Yes

Yes

Yes

76.00 x 34.40 x 35.50 (1930.4 x 873.8 x 901.7)

76.00 x 34.40 x 35.50 (1930.4 x 873.8 x 901.7)

76.00 x 34.40 x 35.50 (1930.4 x 873.8 x 901.7)

225

300

500

3,300 (1498)

4,000 (1816)

5,500 (2497)

23,000

30,750

51,250

Yes

Yes

Yes

Yes

Yes

Yes

77.40 x 56.00 x 41.50 (1966.0 x 1422.4 x 1054.1)

77.40 x 56.00 x 41.50 (1966.0 x 1422.4 x 1054.1)

77.00 x 72.40 x 48.40 (1955.8 x 1839.0 x 1229.4)

Options

B= Bypass

switch 1

M1 = Standard

metering

(IQ 130)

M2 = Premium

metering

(IQ 150)

Nominal

Output Voltage

(Wye Output:

L, L, L, N, G)

208Y = 120/208

400Y = 230/400

480Y = 277/480

600Y = 347/600

EVR 025 208D 400Y B S M1