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2014-07-30
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Grounding & Bonding For Electrical Systems Commercial Utility Telecom Industrial Railway Facility Electrical Protection Lightning protection, grounding, equipotential bonding and surge protection are all interdependent disciplines and the focus of the ERITECH® brand of facility electrical protection products. Reliable protection of personnel and structures demands a systematic and comprehensive approach to minimizing threats caused by transients and other system disturbances. For instance, no air terminal can safely capture and arrest the lightning energy without a dependable route to ground. Equally, even the most expensive surge protection device (SPD) will not provide optimum protection if a lowimpedance electrical connection to the ground is not present. Additionally, a low-impedance ground system may create hazards to equipment and personnel alike if equipotential bonding is not in place. These interdependent disciplines are best applied when looking at a total facility rather than an individual piece of equipment or a portion of the facility. Since no single technology can eliminate the harmful effects of lightning or induced-surge transients, ERICO has developed the Six Point Plan of Protection. The concept behind this plan is a holistic and coordinated approach that embraces all aspects of effective facility electrical protection. Railway Industrial Telecom Utility Commercial Founded in 1903 as the Electric Railway Improvement Company, ERICO developed the CADWELD® exothermic welding process in 1938. CADWELD connections have found industry-wide acceptance as the ultimate grounding and bonding connection. During the 1970s, ERICO pioneered the copperbonded steel ground rod electrode. Today, ERICO’s range of facility electrical protection products includes ERITECH® ground rods, grounding clamps and accessories, electrical bonding products, ground enhancement material, ground testers, lightning protection components, equipotential mesh and mats, and signal reference grids; low-voltage surge protection devices; and CADWELD® exothermic connections. The six interdependent disciplines that form the protection plan are: 1. Capture the lightning strike 2. Convey this energy to ground 3. Dissipate energy into the grounding system 4. Bond all ground points together 5. Protect incoming AC power feeders 6. Protect low voltage data/telecommunications circuits At ERICO, we offer innovative, efficient grounding and bonding products as well as engineering experience and technical support. With this experience, ERICO is a world-leading authority in the design and construction of permanent, low-impedance grounding systems. ERICO employs a quality-assurance program to help ensure that detailed procedures required for every step of the operation produce the best possible system for our clients. This attention to detail includes design, materials procurement, manufacturing, installation and testing. Our research and development capabilities provide continuous design improvement with new and improved products that preempt the challenging requirements of ever-evolving industry applications. Engineering expertise is shared among the other ERICO operations worldwide, to provide a comprehensive global knowledge pool. www.erico.com Table of Contents Grounding Principles........................................ 2 – 10 Grounding System Components.................... 11 – 28 Ground Conductors................................................. 12 – 13 Ground Rods and Couplers...................................... 14 – 17 Ground Clamps and Connectors.............................. 18 – 23 Chemical Ground Electodes...................................... 24 – 25 Ground Enhancement Material................................. 26 – 29 Grounding Accessories..................................................... 30 Ground Plates.......................................................... 31 – 32 Equipotential Bonding.................................... 33 – 62 Grounding Bus Bars.................................................. 34 – 37 Telecom Ground Bars............................................... 38 – 39 Perimeter Grounding Bus Bars.................................. 40 – 41 Equipment Ground Plates................................................. 42 Equipment Ground Plate Assemblies................................ 43 Aircraft Grounding Receptacles........................................ 44 Signal Reference Grids.............................................. 45 – 49 Equipotential Mesh and Mats................................... 50 – 53 Bonding Devices....................................................... 54 – 55 Copper Bonding Straps............................................ 56 – 57 Fence Clamp Assemblies.......................................... 58 – 60 Static Grounding and Bonding................................. 61 – 62 Ground Resistance Testers.............................. 63 – 65 Ground Resistance Testers........................................ 64 – 65 Technical Information..................................... 66 – 68 CADWELD® is an exothermic welding system for developing permanent welded electrical connections that will never loosen, corrode or increase in resistance. High-quality CADWELD connections are an integral part of the grounding and bonding process. Contact an ERICO representative today to request additional information on CADWELD. www.erico.com 1 Grounding Principles Introduction Grounding and bonding are an integral part of any modern electrical protection system design. An effective, low-impedance ground system is a key element of this system. It is crucial to help provide personnel safety, as well as reliable protection for vital equipment and to minimize interruptions of service and costly downtime. With over a century of experience in the design and manufacture of bonding and grounding products, ERICO, a single source provider, offers what we believe is the best range of long lasting and cost-effective grounding products available. Soil conditions and seasonal patterns vary from site to site, the methods of grounding need to be considered on an individual basis. Grounding principles Basic Definitions It is a fundamental fact that electricity ALWAYS flows to the point of lowest potential. The task is to help ensure that electricity, including faults, lightning and electronic noise, flows to this point with maximum safety to people, while maintaining the reliability of equipment. Therefore we must help ensure the safe, controlled flow of electricity with minimum voltage drop to earth in all cases. Ground: A conducting connection, whether intentional or accidental, between an electrical circuit or equipment and the earth, or to some conducting body that serves in place of the earth. Earth: The conductive mass of the earth, whose electric potential at any point is conventionally taken as equal to zero. (In some countries the term “ground” is used instead of “earth.”) Grounding Codes and Standards Grounding needs vary according to function. The grounding requirements of a power system will vary from those of electrical equipment, lightning protection or for the proper function of electronic equipment. Bonding: The permanent joining of metallic parts to form an electrically conductive path that will ensure electrical continuity and the capacity to conduct any current likely to be imposed. Proper installation of appropriate grounding systems requires knowledge of the needs and layout of the facility. Soil characteristics, grounding conductor materials grounding connections and terminations, are significant factors determining the design of a grounding system. Applicable standards and codes must be applied. TECHNICAL INFORMATION The need to ground! There are important reasons why a grounding system should be installed. 1 The most important reason is to help protect people! While many codes and standards contain minimum grounding and bonding requirements, the design and installation of electrical grounding systems is one of the most important aspects of any electrical distribution system. However, codes and standards are often misunderstood and grounding systems subsequently installed improperly. 2 To help provide protection of structures and equipment from unintentional contact with live conductors. 3 To help support maximum safety from electrical system faults and lightning. 2 www.erico.com Grounding Principles Why is Good Grounding Important? Ground Impedance The transient nature of lightning with its associated fast rise times and large magnitude currents mean that special consideration needs to be given to grounding, for lightning protection to be effective. Many factors such as soil resistivity variations, installation accessibility, layout and existing physical features are all site specific and tend to affect decisions on grounding methods employed. The primary aim of a direct strike grounding system is to: Soil resistivity is an important design consideration. It varies markedly for different soil types, moisture content and temperatures and gives rise to variations in ground impedances. Short, Direct Ground Connections The voltage generated by a lightning discharge depends primarily on the risetime of the current and the impedance (primarily inductance) of the path to ground. Extremely fast rise times result in significant voltage rises due to any series inductance resulting from long, indirect paths, or sharp bends in the routing of ground conductors. This is why short, direct ground connections are important. • Efficiently dissipate lightning energy into the ground • Help protect equipment and personnel Grounding Principles Low impedance is the key to lightning protection. All grounding connections should be as short and direct as possible to minimize inductance and reduce peak voltages induced in the connections. The ground electrode system must efficiently couple lightning surges into the ground by maximizing capacitive coupling to the soil. The resistance of the ground itself to lightning currents must also be minimized. Only when all these factors are taken into account will maximum lightning protection be achieved. Coupling from the Electrode System to the Ground Earth Pit GEM A typical grounding system. www.erico.com 3 TECHNICAL INFORMATION Downconductor Grounding principles The efficiency of a ground electrode system in coupling a lightning current to ground is dependent on a number of factors, including the geometry of the ground electrode system, the shape of the conductors and the effective coupling into the soil. Grounding Principles • Good corrosion resistance Figure 1-A Distance from the electrode Ground Rod The ground electrode system should be corrosion resistant, and compatible with other conductors that are buried and bonded to the ground system. Copper is by far the most common material used for grounding conductors. In general, some form of maintenance or inspection procedure should be adopted to ensure the long-term effectiveness of a grounding system. • Electrically and mechanically robust and reliable Mechanical coupling can be used to join ground conductors, but suffers from corrosion effects when dissimilar metals are involved. As well as mechanical strength, CADWELD® connections provide excellent low impedance, long life electrical connections with excellent corrosion resistance. Ground Resistance TECHNICAL INFORMATION Grounding principles Figure 1-B Figure 1-B illustrates current flow from the injection point of a single ground electrode. As current flows out from the central injection point, a voltage gradient on the ground surface around the electrode is produced. This gradient levels off to a plateau at some distance from the electrode, as seen in Figure 1-A. The impedance seen by the current is determined by the soil particles in direct contact with the surface of the rod, and by the general impedance of the soil. When current flows from a ground electrode into the surrounding soil, it is often described as flowing through a series of concentric shells of increasing diameter. Each successive shell has a greater area for current flow and consequently, lower resistance. At some point distant from the earth conductor the current dissipation becomes so large and current density so small, that the resistance is negligible. In theory, the ground resistance may be derived from the general formula: R = P L Resistance = Resistivity x Length A Area Characteristics of a Good Grounding System • Good electrical conductivity • Conductors capable of withstanding available electrical fault currents This formula illustrates why the shells of concentric earth decrease in resistance the farther they are from the ground rod: R = Resistivity of Soil x Thickness of Shell Area • Long life — at least 40 years • Low ground resistance and impedance The basic philosophy of any grounding installation should be an attempt to maximize the surface area of electrodes or conductors with the surrounding soil. Not only does this help to lower the earth resistance of the grounding system, but it also greatly improves the impedance of the grounding system under lightning surge conditions. • Equipotential bonding Equipotential bonding helps ensure that hazardous potential differences do not occur between different incoming conductors such as metallic water services, power systems, telecommunication systems and the local ground, and also minimizes step and touch potentials. In the case of ground resistance, uniform earth (or soil) resistivity throughout the volume is assumed, although this is seldom the case in nature. The equations for systems of electrodes are very complex and often expressed only as approximations. The most commonly used formula for single ground electrode systems, developed by Professor H.R. Dwight of the Massachusetts Institute of Technology, is the following: ρ R = __ 2πL {(ln 4L) - 1} r R = resistance in ohms of the ground rod to the earth (or soil) L = grounding electrode length r = grounding electrode radius ρ = average resistivity in ohms-cm. 4 www.erico.com Grounding Principles Conditions Influencing Soil Resistivity The resistance of the earth itself (soil resistivity) can significantly impact the overall impedance of the grounding system. Several factors, such as soil composition, moisture content, mineral content, contaminants, etc., determine the overall resistivity of the earth. ≤ Resistivity ohm-cm Min. Max. Fills – ashes, cinders, brine wastes 2,370 590 7,000 Clay, shale, gumbo, loam 4,060 340 16,300 15,800 1,020 135,000 94,000 59,000 458,000 Clay, shale, gumbo, loam with varying proportions of sand and gravel Gravel, sand, stones, with little clay or loam Figure 2 The Four-Point Method U.S. Bureau of Standards Technical Report 108 1. Four test stakes are positioned in a straight line an equal distance apart and are hammered into the ground to be surveyed to a depth of not more than 1/20 the distance between the adjacent stakes. Soil Resistivity Testing To properly design a grounding system, it is essential to test soil resistivity. Several methods can he used to measure earth resistivity: the four-point method, the variation in-depth method (three-point method) and the two-point method. The most accurate method and the one that ERICO recommends is the four-point method. 2. An earth resistance tester is connected to these four stakes as shown in Figure 2. 3. The DC test option on the tester is then selected and performed, and the resistance figure “R” recorded. 4. The soil resistivity level “r” (in ohms/cm) is then calculated using the formula: r=2paR where: R = the resistance figure, in ohms a = the separation of the test stakes, in meters. p = 4πAR 1 + 2A – 2A 2 2 √ (A2 + 4B2) √ (A + 4B ) Where: A = distance between the electrodes in centimeters B = electrode depth in centimeters If A > 20 B, the formula becomes: p = 2π AR (with A in cm) p = 191.5 AR (with A in feet) p = Soil resistivity (ohm-cm) This value is average resistivity of the ground at a depth equivalent to the distance “A” between two electrodes. Sphere of Influence - electrical current flows from the ground rod into surrounding soil and progressively dissipates in waves of increasing diameter. www.erico.com 5 Grounding principles Average TECHNICAL INFORMATION SOIL TYPE TECHNICAL INFORMATION GROUNDING PRINCIPLES Grounding Principles Avoid hazardous Step and Touch Potentials (shock) or even death by low impedance grounding and bonding between metallic equipment, chassis, piping, and other conductive objects so that currents, due to faults or lightning, do not result in hazardous voltage rise. Step and Touch Potential Step Potential Step Potential is the voltage difference between a person’s feet caused by the dissipation gradient of a fault entering the earth. Without Protection Without Protection Touch Potential Touch Potential is similar to “Step Potential” except that the fault current passes through the person’s arm and torso on the way to the ground. Another function of the grounding system is to provide a reference for circuit conductors to stabilize their voltage to ground during normal operation. The earth itself is not essential to provide a reference function; another suitable inductive body may be used instead. The function of a grounding electrode system and a ground terminal is to provide a system of conductors, which ensures electrical contact with the earth. Difference of Potential 50% Drop 6 www.erico.com Grounding Principles Grounding / Earthing System Design A proper facility grounding system incorporates these necessities in the most cost-effective manner that will last for the design life of the facility. Grounding systems are important. It is not expensive to build an appropriate ground system during initial construction of a facility, but it can be very expensive to add to it, enhance it, or replace it after the facility is complete. Care should be taken to design a system that is appropriate both for clearing ground faults and dissipating lightning energy. The system must have a long performance life, meet applicable codes / standards for safety, and have sufficient bonding points to make it easy to add new equipment / facility grounding to it easily. ERICO is a manufacturer and marketer of grounding, bonding, lightning protection and surge protection products and systems. ERICO has many knowledgeable and experienced engineers on staff with the training and the tools (including some of the latest design software) to design appropriate grounding systems. These engineers can assist facility owners, engineers and contractors in designing the most appropriate system for the facility in question. Grounding Chain Design considerations include: 1. Grounding Electrode Conductor • Purpose of facility • Design life of facility • Soil resistivity at 3 depths • Corrosive nature of soil • Shape and available area of facility site • Existing structures and their grounding systems • Seasonal variations in moisture and temperature for facility site • Public access & personnel use • Adjacent facilities and electrical systems • Future uses, additions, equipment for facility 2. Grounding Connections 3. Grounding Electrode 4. Electrode to Soil Resistance For proper operation of overcurrent devices, it is important to have a low DC ohmic resistance to remote earth. In many instances, this is best achieved by installing a deep ground electrode on site. It should be driven deep enough to reach the permanent water table. For dissipation of direct or indirect lightning currents, it is better to have many horizontal ground conductors in the soil, preferably in a radial array. This provides a low impedance path of dissipation to the high frequency component of the lightning energy. For personnel, particularly where people congregate or where equipment operators will be located, it is important to have a grid system or other equipotential plane to reduce “step potential” and have equipment and metal structures bonded to the ground system to reduce “touch potential”. www.erico.com 7 TECHNICAL INFORMATION Grounding principles 5. Soil Grounding Principles The Grounding Chain The performance of the grounding system is determined by the quality of the following five components all of which are of equal importance. 1. The Grounding Electrode Conductor. Typically made from copper or copper-bonded steel, the grounding electrode conductor must be large enough to withstand the maximum available fault current over the maximum clearing time. TECHNICAL INFORMATION Grounding principles 2. The Grounding Connections. Often overlooked, the grounding connections are used to tie the elements of the electrode system together. Exothermically welded connections provide a molecular bond that will never loosen or corrode. Mechanical connectors, such as crimp, bolted, and wedge type, rely on physical pointto-point surface contact to maintain the integrity of the electrical connection. IEEE® Standard 837 provides detailed information on the application and testing of permanent grounding connections. ERICO can provide an independent, third-party test report evaluating the performance of these connectors in accordance with the testing procedures set forth in IEEE 837 Standard for Qualifying Permanent Substation Grounding Connections. and to determine the depth of the conductive soil so that electrodes can be placed accordingly. T he grounding system will carry little or no current for long periods of time until a fault occurs or a lightning strike or other transient requires dissipation. At that point, the grounding system components will be expected to perform like new while conducting large amounts of current. Most of the grounding system is concealed below grade, making inspection of the grounding components difficult or impossible. The underground environment is a harsh one. The initial selection of the components used in the grounding system is of critical importance to its long-term effectiveness. 3. The Grounding Electrode. The grounding electrode provides the physical connection to the earth and is the instrument used to dissipate current into it. There are two main types of electrodes. “Natural” electrodes are intrinsic to the facility and include metal underground water pipe, the metal frame of the building (if effectively grounded), and reinforcing bar in concrete foundations. “Made” electrodes are installed specifically to improve the performance of the ground system and include wire meshes, metallic plates, buried copper conductor and rods or pipes driven into the ground. The ground rod is the most widely used electrode. CADWELD® Exothermic Connection 4. Electrode to Soil Resistance. Amount of rod surface and rod replacement are the controlling factors. Doubling diameter reduces resistance by only 10% and is not cost effective. Doubling rod length, however, theoretically reduces resistance by 40%. The most common solution is proper placement of multiple rods that are driven to the required depths. Ground Enhancement Material (GEM) ERITECH® Copper-bonded Ground Rod 5. The Soil. The soil resistivity, measured in ohm-centimeters or ohm-meters, plays a significant role in determining the overall performance of the grounding system and must be known before a proper grounding system can be engineered. Measuring soil resistivity allows the design engineer to locate an area with the most conductive soil 8 www.erico.com Ground System Components Ground Electrodes The ground electrode is a critical component of the grounding system. Many different types of electrodes are available, some “natural” and some “made”. The natural types include metal underground water pipe, the metal frame of a building (if effectively grounded), a copper wire or reinforcing bar in a concrete foundation or underground structures or systems. Consideration should be given to bonding of natural earths to ensure electrical continuity with a facility’s other “earths”. “Made” electrodes are specifically installed to improve the system grounding or earthing. These earth electrodes must ideally penetrate into the moisture level below the ground level to reduce resistance. They must also consist of metal conductors (or a combination of metal conductor types), which do not corrode excessively for the period of time they are expected to serve. Made electrodes include rods or pipes driven into the earth, metallic plates buried in the earth or a copper wire ring encircling the structure. Underground gas piping or aluminum electrodes are NOT permitted for use as ground electrodes. Ground Rods Which ground rod should be used? Galvanized steel rods are one of the cheapest electrodes available. However, they are not the most cost effective since they have a relatively short service life. Solid copper and stainless steel rods have a long service life. However, they are considerably more expensive than galvanized steel rods. In addition to this, solid copper rods are not suited to deep driving or even driving short lengths into hard ground, without bending. Copper-Bonded Ground Rod • Cost-effective long service life Copper-bonded coating: Ask for the ERICO White Paper on Ground Rods – Copper-bonded vs. Galvanized. Galvanized Ground Rod • Lower purchase price — not as cost-effective over the expected life as Copper bonded • Permanent molecular bond • Low resistance performance Galvanized coating: • High fault current capacity (IEEE® Std 80) • Relatively short service life • Will not slip or tear when driven • May crack if rod is bent ground system components Ground rods are often selected on the basis of their resistance to corrosion. The other major factor is cost. All too often, the cost of a product is seen as the initial up front price, but the real cost is determined by the serviceable life of the ground rod. • Will not crack if rod is bent 3.9 mil (99 micron) minimum coating per ASTM® 123 • 10 mil (254 micron) minimum coating on rods listed to UL® 467 The photo shows two ground rods subjected to the same pressure load test. The ERITECH® copper-bonded ground rod, shown on the left, will bend without tears, cracks or folds, to the outer sheath. The inferior copperclad rod shown on the right, has developed cracks and creases to the outer sheath, which will significantly reduce its serviceable life and put the integrity of the entire electrode at risk. Carbon Steel core and tip*: • Greater tensile strength • Deep driving capability * ERICO copper-bonded and galvanized rods www.erico.com 9 TECHNICAL INFORMATION • Copper coating may vary to meet required standards Ground System Components NEGRP The photo on the left shows two ground rods that were driven into the soil vertically at the Pecos testing site in Las Vegas, NV in December of 1992. The top ground rod is galvanized steel, 3/4” x 10’. Bottom ground rod is copper-bonded, 5/8” x 8’. Both ground rods were exhumed from the site in April of 2004. The loss of zinc resulted in excessive corrosion of the steel. The copperbonded steel ground rods showed minimal corrosion. Copper-Bonded Ground Rod The copper-bonded ground rod has an electrolytic coating of copper deposited over a layer of nickel. This process ensures a long lasting, molecular bond between the copper layer and the steel core. ERICO recommends copper-bonded ground rods because the copper coating will not slip or tear when driven, nor will it crack if the rod is bent. The tough, carbon steel core has good characteristics for deep driving. Copper-bonded ground rods have a high resistance to corrosion and provide a low resistance path to ground. ground system components The Stainless Steel Ground Rod Option Excavated after 12 years. It is important to note that certain soils and land fill areas may not be compatible with copper. In these situations, stainless steel is a better proposition. Stainless steel may also be an alternative, where structures or components, such as steel towers, poles or lead sheathed cables are in close proximity to an array of ground electrodes. In these circumstances, consideration must be given to the consequence of galvanic corrosion. The high cost of stainless steel rods prohibits their widespread use. Excavated after 11 years. The photo on the right shows a galvanized steel ground rod driven vertically into the ground at the Pawnee testing site in Las Vegas, NV. One area is reduced from a 3/4” diameter to approximately a 1/4” diameter due to extensive corrosion. The eventual failure would result in a potentially catastrophic loss of ground. Ground Rod Life Expectancy Ground Rod Annual Cost 50 400% 45 Comparative Cost 40 30 25 15 200% 100% 10 Stainless Steel Stainless Steel Copper-bonded Steel (13 mil/330µm) Copper-bonded Steel (10 mil/254µm) 0 Copper-bonded Steel (13 mil/330µm) 0% 5 Copper-bonded Steel (10 mil/254µm) 10 Zinc Galvanized TECHNICAL INFORMATION 20 300% Zinc Galvanized Years 35 www.erico.com Grounding System Components pgs 14-17 Ground rods pg 17 pg 21 Compression coupler pg 18 fence clamp pg 28 ground plate www.erico.com 11 Grounding SYSTEM COMPONENTS ground rod clamps Ground Conductors Conductors There are two basic criteria for grounding conductor selection: 1. The physical characteristics of the conductor must be of a robust nature, sufficient for the environment. Grounding SYSTEM COMPONENTS GROUND CONDUCTORS 2. The cross sectional area of the conductor must be of sufficient size, so that it shall successfully conduct the maximum fault current for a period, which allows the operation of protection equipment (or the dissipation of this energy). Physical Characteristics The most common ground conductor is a soft drawn, stranded copper conductor. Flat copper strip / tape is also popular because it offers a large surface area, resulting in lower impedance. Bare Copper & Tinned Copper In some circumstances, the maximum fault current for the installation is small. While a conductor of correspondingly small size could be used, a minimum cross section, often set by the governing authority or applicable standards body (to minimize potential damage likely to occur from any future excavation on the site), is applied. Insulated Cables Contact ERICO for available sizes #8 AWG and up. Contact ERICO for available sizes #8 AWG and up. Flat Strip Ground Conductor • Pure electrolytic copper • Low impedance • Lower impedance than equivalent sized round conductor Maximum Fault Current Where higher fault conditions exist, the conductor size is determined by considering the circumstances required to avoid fusing (melting) the conductor. The accepted industry standard is IEEE® 80, Guide for Safety in Substation Grounding. Contact ERICO for available sizes minimum thickness of 26 gauge (0.159 in) Copper-Bonded Steel Conductor Cross section 12 Contact ERICO for more information. www.erico.com Ground Conductors Theft Deterrent Composite Cable Theft deterrent composite cables are bare or insulated concentric stranded conductors that consist of peripheral galvanized steel stranding, which protects and conceals the internal tinned copper strands. These conductors are ideal for exposed elecrical distribution grounding leads where copper theft may occur. These conductors are difficult to cut with hand tools and the outter steel stranding is magnetic, which further deters thieves looking for copper. CC5A20 Global Part Stranding Number (Reel) (1) Tinned 112% of 0.330 in Copper, (6) 0.485 Ω/1,000 4 AWG 250 ft (0.838 Galvanized ft; 1.499 Ω/km (100% of (76.2 m) cm) Steel 16 mm²) 57 lbs (25.85 kg)* CC5A05 (3) Tinned 113% of 0.334 in Copper, (16) 0.457 Ω/1,000 4 AWG 250 ft (0.848 Galvanized ft; 1.591 Ω/km (100% of (76.2 m) cm) Steel 16 mm²) 58 lbs (26.31 kg)* CC5A20 CC5A20INS CC5A30INS CC5A30 CC5A30INS CC5A40 CC5A30INSK CC5A40INS Aluminum Composite Cable Clip • For use with CC5A04 Theft Deterrent Cable CC5A40 Part No. Conductor Range (AWG) Standard Package CCL04A 14 solid – 2/0 solid 100 www.erico.com CC5A40INS * 13 Fusing Standard Outside Capacity Weight Packaging Diameter EquivaQuantity lency CC5A04 CC5A20INS CC5A30 Resistance (133) Tinned Copper, (21) Galvanized Steel (133) Tinned Copper, (21) Galvanized Steel (133) Tinned Copper, (24) Galvanized Steel (133) Tinned Copper, (24) Galvanized Steel (133) Tinned Copper, (24) Galvanized Steel (133) Tinned Copper, (28) Galvanized Steel (133) Tinned Copper, (28) Galvanized Steel 0.098 Ω/1,000 ft; 0.320 Ω/km 100% of 0.526 in 2/0 AWG (1.336 (> 50 cm) mm²) 200 ft (61.0 m) 109 lbs (49.44 kg)* 0.098 Ω/1,000 ft; 0.320 Ω/km 100% of 0.526 in 2/0 AWG (1.336 (> 50 cm) mm²) 200 ft (61.0 m) 135 lbs (61.24 kg)* 0.076 Ω/1,000 ft; 0.249 Ω/km 100% of 0.572 in 3/0 AWG (1.453 (> 70 cm) mm²) 200 ft (61.0 m) 135 lbs (61.23 kg)* 0.076 Ω/1,000 ft; 0.249 Ω/km 100% of 0.572 in 3/0 AWG (1.453 (> 70 cm) mm²) 200 ft (61.0 m) 135 lbs (61.23 kg)* 0.076 Ω/1,000 ft; 0.249 Ω/km 100% of 0.572 in 677.2 lbs 3/0 AWG 1000 ft (1.453 (367.2 (> 70 (304.8 m) cm) kg)* mm²) 0.057 Ω/1,000 ft; 0.188 Ω/km 100% of 0.656 in 4/0 AWG (1.666 (> 95 cm) mm²) 200 ft (61.0 m) 172 lbs (78.02 kg)* 0.057 Ω/1,000 ft; 0.188 Ω/km 100% of 0.656 in 4/0 AWG (1.666 (> 95 cm) mm²) 200 ft (61.0 m) 199 lbs (90.27 kg)* Weight does not include reel. GROUND CONDUCTORS CC5A05 Grounding SYSTEM COMPONENTS CC5A04 Ground Rods and Couplers Ground Electrodes Ground Rod Accessories and Application ERICO, a leading manufacturer of UL® listed copperbonded ground rods, offers a complete range of rods, driving sleeves and studs, rod coupling methods and connections for reliable grounding in nearly any application. Driving Sleeves The driving sleeve fits over the pointed ground rod to protect the rod end from “mushrooming” as the ground rod is driven into earth. Grounding SYSTEM COMPONENTS GROUND RODS AND COUPLERS Ground Rods Ground Rod Diameter and Length Compression Coupling Ground rod diameter must also be considered. Although larger diameter rods are more rigid and less prone to whip or bending, they may have a greater drag than smaller diameter rods when being driven. It must also be noted that increasing the ground rod diameter has relatively small impact on grounding system resistance when compared to length. Standards nominate a minimum diameter or periphery and thickness if not cylindrical, mainly based on mechanical strength. Couplings enable ground rods to be driven quickly and easily without the risk of rod separation. They are generally tapered so when the rod is driven into the coupling, the two parts compress to form a conductive connection. Threaded Coupling In general, lightning protection standards recommend copper-bonded electrodes of specified diameter. Standard UL 467 requires a minimum rod length of 8’ with a minimum diameter of 0.50” and 10 mils of copper. Threaded couplings allow for full contact of the rod point with the butt end of the preceding rod. Other standards may nominate a specific resistance for the installation. If space is limited, the contractor may be required to install electrodes to a depth that achieves the required value. 14 www.erico.com Ground Rods and Couplers Steel Driving Sleeves for Pointed Rods* Copper-Bonded Ground Rods Pointed Rods • Slides on top of ground rod to prevent mushrooming while driving into ground • 99.9% pure electrolytic copper coating • Molecular bond to nickel-sealed high strength steel core • Tensile strength greater than 80,000 PSI on 1/2” & 90,000 PSI on 5/8” and 3/4” • Minimum copper coating of 10 mils on rods listed to UL® 467 • Legibly marked with manufacturer’s ID and catalog designation Part No. Ground Rod Size (Unthreaded) Standard Package B13714 B13716 B13731 B13718 B13733 B13722 B13737 1/2” Copper-Bonded or Steel rod 5/8” Copper-Bonded rod (.563” diameter) 5/8” Steel rod (.625” diameter) 3/4” Copper-Bonded rod (.682” diameter) 3/4” Steel rod (.750” diameter) 1” Copper-Bonded rod (.914” diameter) 1” Steel rod (1.00” diameter) 1 1 1 1 1 1 1 *For unthreaded ground rods only. • Manufactured to exceed the requirements of ANSI ® /NEMA® GR1 Length (ft) 4 Plating Weight per Standard Thickness (mils) 100 rods (lbs) Bundle 10 135 5 613880** 611380 615880 615883 613480 613483 3/8 1/2 5/8 5/8 3/4 3/4 8 8 8 8 8 8 10 10 10 13* 10 13* 270 553 680 680 1,000 1,000 5 5 5 5 5 5 611300 615800 615803 613400 614400 1/2 5/8 5/8 3/4 1 10 10 10 10 10 10 10 13* 10 10 738 844 844 1,240 2,204 5 5 5 5 5 615812 613412 5/8 3/4 12 12 10 10 1,000 1,480 5 5 615815 613415 5/8 3/4 15 15 10 10 1,275 1,850 5 5 Economical Sleeves for 5/8” Copper-Bonded, Pointed Rods Part No. Ground Rod Size Standard Package EDS58 5/8” Copper-Bonded Rods (.563” diameter) 1 Driving Heads For Copper-Bonded Pointed Rods * 13 mils of copper meet specifications of RUS. ** Non-UL listed rods. † Additional lengths available. • For use in power assisted ground rod drivers Threadless Compression Couplers for Copper-Bonded Pointed Rods 7.00” 4.00” GROUND RODS AND COUPLERS 613840** Nominal Diameter (in) 3/8 Part No. • Tapered so when rod is driven into coupling, parts compress to form a conductive connection .850” • UL & CSA® Listed Part No. CC12F CC58 CC34 Nominal Rod Diameter (in) 1/2 (full) 5/8 3/4 www.erico.com Unit Weight (lbs) 0.240 0.300 0.450 Unit Weight (kg) 0.108 0.134 0.202 Standard Package 25 25 25 15 Part No. Ground Rod Size Standard Package DH58 DH34 5/8” Copper-Bonded Rods (.563” diameter) 3/4” Copper-Bonded Rods (.682” diameter) 1 1 Grounding SYSTEM COMPONENTS • Made of high-strength silicon bronze Ground Rods and Couplers Couplers For Threaded Rods • High-strength couplings are threaded bronze and chamfered at both ends for easy driving • Corrosion-resistant couplings ensure permanent, lowresistance copper-to-copper connections • UL® & CSA® Listed Part No. Nominal Rod Diameter (in) CR12S CR58 CR34 CR100 1/2 (full) 5/8 3/4 1 Standard Package 25 25 25 1 Copper-Bonded Ground Rods Sectional, Threaded Rods • Cold-rolled threads with continuous, unbroken grain flows preserve copper coating and are stronger than cut threads GROUND RODS AND COUPLERS Ground Rod Driver • Usable on all types of round ground rods: copperbonded, galvanized, stainless steel • Electrolytically copper-bonded steel: copper is molecularly bonded to nickel-sealed, high-strength steel cores • 5/8” (14.2 mm) and 3/4” (17.2 mm) inserts are interchangeable with standard driver body • Minimum copper coating of 10 mils on rods listed to UL® 467 • The driver will not deform the end of the rod, making connection of the ground conductor quick and easy Part No. EGRD58 EGRD58 I * EGRD34 EGRD34 I * Description • ERITECH® name, length, diameter and part number is roll-stamped within 12” of chamfered end Weight (lbs) 5’ Driver body with insert for up to 5/8”ground rods • UL logo and control number where applicable stamped on each rod for easy inspection after installation 23 Replacement insert for 5/8” copper-bonded ground rods 6 5’ Driver body with insert for up to 3/4” ground rods 23 Replacement insert for 3/4” copper-bonded ground rods and 5/8” galvanized ground rods • Manufactured to exceed the requirements of ANSI®/NEMA® GR1 6 *Both 5/8“ and 3/4“ inserts fit standard driver body. 631300 631380 Nominal Diameter (in) 1/2 1/2 633400 633480 634400 635800 635830 635840 635850 635860 635880 635883 3/4 3/4 1 5/8 5/8 5/8 5/8 5/8 5/8 5/8 Grounding SYSTEM COMPONENTS Part No. Driving Stud For Threaded Rods Part No. Nominal Rod Diameter (in) Standard Package DS12S DS58 DS34 DS1 1/2 (full) 5/8 3/4 1 25 25 25 1 Length (ft) 10 8 10 8 10 10 3 4 5 6 8 8 Plating Thickness (mils) 10 10 10 10 10 10 10 10 10 10 10 13* Weight per 100 rods (lbs) 688 540 1,240 1,000 2,204 844 262 344 420 504 680 680 Standard Bundle 5 5 5 5 5 5 5 5 5 5 5 5 * 13 mils of copper meet specifications of RUS 16 www.erico.com Ground Rods and Couplers Stainless Steel Ground Rods Galvanized Pointed Ground Rods • Sectional rods utilize a cut thread for highly corrosive soil 681300S 683400S 683450S 685800S 685880S 1/2 (full) 3/4 (full) 3/4 (full) 5/8 (full) 5/8 (full) Stainless Steel Type 302 - 304 302 - 304 302 - 304 302 - 304 302 - 304 302 - 304 10 10 5 10 8 302 - 304 302 - 304 302 - 304 302 - 304 302 - 304 Pointed Pointed Pointed Pointed Pointed Pointed Standard Bundle 5 5 5 5 5 5 Sectional Sectional Sectional Sectional Sectional 5 5 5 5 5 Rod Type • Zinc-coated exteriors are hot-dip galvanized for solid protection against corrosion, in accordance with ASTM® specification A153-78 • Surfaces are rigidly inspected to eliminate seams, slivers and other defects Part No. Couplers for Threaded Stainless Steel Ground Rods Nominal Rod Diameter (in) Stainless Steel Type CR58SS 5/8 (full) 304 1 CR34SS 3/4 (full) 304 1 Part No. Standard Package Nominal Diameter (in) Length (ft) Weight per 100 rods (lbs) Standard Bundle 811350 1/2 (full) 5 344 5 811360 811380 1/2 (full) 6 8 413 550 5 813400* 813460* 813480• 3/4 3/4 1,396 858 1,120 5 3/4 10 6 8 814400 1 10 2,716 5 815800* 815850 5/8 (full) 1,060 530 5 5/8 (full) 10 5 815860* 5/8 (full) 6 636 5 815880*• 5/8 (full) 8 844 5 1/2 (full) 5 5 5 5 * For rods with a UPC label, add “UPC” to end of part number (example: 813400UPC). • Meets specifications of RUS. Compression Couplers for Threadless Stainless Steel Ground Rods Convenient Ground Electrode (CGE) Kits Part No. Nominal Rod Diameter (in) Stainless Steel Type Standard Package CC58SS 5/8 (full) 304 1 CC34SS 3/4 (full) 304 1 • The UL®-Listed, NEC®Compliant ERITECH CGE kit allows for installation from ground level and is much easier to transport than eight-foot ground rods. Galvanized Steel Compression Coupler • The ERITECH CGE kits are designed for #6 and #4 solid copper conductor applications. KIT INCLUDES Part No. Rod Diameter (in) Standard Package GCC58F 5/8 (full) 25 2ERITECH ERITECH Article Part ERITECH HAMMERLOCK Drive Wire Sizes Metric Wire Sizes No. No. Ground or Clamp Sleeve Rods 155991 CGE51K 615840 EHL58C1K EDS58 #4 Sol - #6 Sol 10mm2 Str - 16mm2 Str GCC34 3/4 (.727-.738) 25 155993 CGE5CP 615840 www.erico.com 17 CP58 EDS58 #8 Sol - #2 Str 10mm2 Sol - 35mm2 Str GROUND RODS AND COUPLERS 681300 683400 683450 683480 685800 685880 Nominal Diameter Length (in) (ft) 1/2 (full) 10 3/4 (full) 10 3/4 (full) 5 3/4 (full) 8 5/8 (full) 10 5/8 (full) 8 • RUS Approved where indicated Grounding SYSTEM COMPONENTS Part No. • Meets ANSI ® /NEMA® GR1 Ground Clamps and Connectors ERITECH® HAMMERLOCK • Low resistance connection • Irreversible connection with excellent mechanical strength • Fast and simple installation • cULus Listed Grounding SYSTEM COMPONENTS GROUND CLAMPS AND CONNECTORS Part No. Ground Rod Size (in) For Copper-bonded Ground Rods 1/2 (full) EHL12FC2G Conductor Range (AWG) 1/0 stranded – 2/0 stranded EHL12FC1V 1/2 (full) 4 stranded – 2 stranded EHL12FC1K 1/2 (full) 6 solid – 4 solid EHL58C2G 5/8 1/0 stranded – 2/0 stranded EHL58C1V 5/8 4 stranded – 2 stranded EHL58C1K 5/8 6 solid – 4 solid EHL34C2G 3/4 1/0 stranded – 2/0 stranded EHL34C1V 3/4 4 stranded – 2 stranded EHL34C1K 3/4 6 solid – 4 solid Ground Rod Size (in) Conductor Range (AWG) ERITECH® HAMMERLOCK for 2 Conductors Standard Package: 25 Part No. For Galvalnized Ground Rods EHL58G2G 5/8 (full) 1/0 stranded – 2/0 stranded EHL58G1V 5/8 (full) 4 stranded – 2 stranded EHL58G1K 5/8 (full) 6 solid – 4 solid EHL34G1V 3/4 4 stranded – 2 stranded EHL34SG1V* 3/4 4 stranded – 2 stranded EHL34G1K 3/4 6 solid – 4 solid EHL34SG1K* 3/4 6 solid – 4 solid Part No. Ground Rod Size (in) Conductor Range (AWG) For Copper-bonded Ground Rods 1/2 in EHL12FC1K1K* 6 solid – 4 solid 5/8 in 6 solid – 4 solid 5/8 in 6 solid – 4 solid EHL58C1K1K* For Galvalnized Ground Rods EHL58G1K1K* *Not UL Listed Standard Package: 25 ® Bronze Ground Rod Clamps Part No. • High-strength silicon bronze Rod Diameter (in) Conductor Range (AWG) Standard Package Standard Duty • For use with copper-bonded ground rods CP38† 3/8 10 solid – 2 stranded 100 • Suitable for direct burial CP58 1/2 - 5/8 10 solid – 2 stranded 50 • UL Listed for direct burial in earth or concrete CP34 1/2 - 3/4 10 solid – 1/0 stranded 50 Heavy Duty • CSA Listed HDC12 1/2 10 solid – 2 stranded 50 HDC58∆ 5/8 8 solid – 1/0 stranded 50 HDC58R ∆ 5/8 8 solid – 1/0 stranded 50 HDC34 3/4 8 solid – 1/0 stranded 25 HDC34SP* 3/4 8 solid – 3/0 stranded 25 HDC1† 1 8 solid – 4/0 stranded 1 HDC58 threads are 1/2“– 13 UNC. HDC58R threads are 7/16“ – 14 UNC. * Not UL Listed † Not CSA Listed ∆ 18 www.erico.com Ground Clamps and Connectors SP58 Stainless Steel Ground Clamp Split Bolts • Unique stamped body design will not crack with excessive torque values • Provides a greater surface area contact to allow improved performance of the connector • Compatible with copper, copperbonded, galvanized, stainless steel, rebar and plain steel ground rods and electrodes ® • cULus Listed; RUS Approved Rod Diameter Conductor Range (in) (AWG) Part No. SP58* SP58 B916 ∆ Minimum Torque Rebar Size Standard Package 1/2, 5/8 10 solid – 2 stranded 300 in – lbs #4 50 1/2, 5/8 10 solid – 2 stranded 300 in – lbs #4 50 Silicon Bronze Tin-Plated Silicon Bronze • High strength • Silicon bronze for copper to copper connections. • Tin plated, high strength copper alloy split bolt with spacer separates dissimilar conductors which allow you to connect: copper to copper; copper to aluminum; aluminum to aluminum. (Oxide inhibitor recommmended when used on aluminum conductor.) * With 9/16” bolt head ∆ UL Listed for direct burial in earth or concrete. Part No. Silicon Bronze ESB8 ESB6 ESB4 ESB2 ESB1/0* ESB2/0* ESB4/0* Tin-Plated Silicon Bronze ESBP8* ESBP6* ESBP4* ESBP2* ESBP1/0* ESBP2/0* ESBP4/0* ESBP350* • Made of high copper-content alloy • Theft-deterrent appearance • Stainless steel nuts, bolts and washer included • For use on 5/8” - 3/4” rods Part No. Conductor Range (AWG) Standard Package GC064 4 Solid - 2/0 Stranded 50 GC065 2/0 Solid - 250 MCM Stranded 50 GC065TH 2/0 Solid - 250 MCM Stranded 5 Conductor Range (AWG) Standard Package 16 stranded – 8 stranded 10 solid – 6 stranded 8 solid – 4 solid 6 solid – 2 stranded 4 solid – 1/0 stranded 2 solid – 2/0 stranded 1/0 solid – 250 MCM 100 100 100 50 50 25 25 14 stranded – 8 stranded 10 stranded – 6 stranded 8 solid – 3 stranded 8 solid – 2 stranded 6 solid – 1/0 stranded 8 solid – 2/0 stranded 4 stranded – 250 MCM 3/0 stranded – 350 MCM 100 100 100 100 50 25 25 25 * Not UL Listed Direct Burial Ground Clamps • Universal use for rebar, rods or pipes • Lay-in feature cuts installation time • Bronze alloy construction with bronze screws • Approved for direct burial in earth and concrete • cULus Listed EK16: Parallel connection www.erico.com EK17: Perpendicular connection Part No. Conductor Range (AWG) Conductor Range (metric) Rebar Size (imperial) Rebar Size (metric) Standard Package EK16 10 solid - 2 solid 5.5 mm2 – 25 mm2 #4 – #8 10 – 25 mm 50 EK17 10 solid - 2 solid 5.5 mm2 – 25 mm2 #4 – #8 10 – 25 mm 50 19 Grounding SYSTEM COMPONENTS Tinned Bronze Ground Clamps GROUND CLAMPS AND CONNECTORS • UL® Listed Ground Clamps and Connectors Grounding SYSTEM COMPONENTS GROUND CLAMPS AND CONNECTORS Clamp for Water or Gas Pipe Bronze Clamps for Water Pipe Bronze Clamps for Water or Gas Pipe (including brass hex fittings) CWP1JU CWP2JU* • High-strength silicone bronze • Used for connecting copper conductors to metallic water pipe or ground rods • High-strength silicone bronze • Used for connecting copper conductors to metallic water pipe, ground rods, or flexible gas pipe (CSST) with brass hex fittings • CSA® Listed Part No. • Conform to the requirements of the 2009 edition of NFPA® 54, NFGC® (National Fuel Gas Code) and NEC® (National Electric Code) for bonding corrugated stainless steel tubing (CSST) gas piping systems to the grounding conductor of the building’s electrical system Water Pipe Size (in) Conductor Range (AWG) Standard Package CWP1JJ† .5 – 1 10 solid – 4 stranded 100 CWP1JU* .5 – 1 10 solid – 2 stranded 1 CWP2JU* 1.25 – 2 10 solid – 2 stranded 1 CWP6J 4.25 – 6 10 solid – 4 stranded 1 CWP4J** 2.5 – 4 10 solid – 4 stranded 1 • SH version for outdoor applications * With copper screw for use in direct burial applications ** UL® Listed † Not CSA Listed • cULus Listed Zinc Clamp for Water Pipe Part No. Water Pipe Size (in) CWP1J .5 – 1 CWP2J 1.25 – 2 CWP3J 2.5 – 4 CWP1JSH .5 – 1 CWP2JSH 1.25 – 2 CWP3JSH 2.5 – 4 Conductor Range (AWG) 10 solid – 2 solid Hex Nut Size (in) 1 – 1.25 25 10 solid – 2 stranded 1.5 – 2.125 12 10 solid – 4 stranded 2.5 – 3.125 4 1 – 1.25 25 10 solid – 2 stranded 1.5 – 2.125 12 10 solid – 4 stranded 2.5 – 3.125 4 10 solid – 2 solid • Zinc die cast Standard Package • cULus Listed 20 Part No. Water Pipe Size (in) Conductor Range (AWG) Standard Package ZWP1J .5 – 1 10 solid – 6 solid 25 www.erico.com Ground Clamps and Connectors Bronze Pipe Clamp to Rigid Conduit • For use in grounding rigid conduit systems to metallic water pipe Part No. Water Pipe Size (in) Conductor Range (AWG) Conduit Size (in) Standard Package CWP1JH12 .5 – 1 10 solid – 6 solid .5 100 CWP1JH34 .5 – 1 10 solid – 2/0 stranded .75 100 CWP2JH34 1.25 – 2 10 solid – 2/0 stranded .75 100 CWP4JH34 2.5 – 4 10 solid – 2/0 stranded .75 50 CWP2JH44 1.25 – 2 10 solid – 3/0 stranded 1 100 • For use in grounding rigid conduit systems to metallic water pipe Part No. Water Pipe Size (in) Conductor Range (AWG) Conduit Size (in) CWP12SHE .5 – 1 10 solid – 6 solid .5 100 CWP34SHE .5 – 1 10 solid – 2/0 stranded .75 100 GROUND CLAMPS AND CONNECTORS Bronze Pipe Clamp to Rigid Conduit Tinned Bronze Fence Clamps Standard Package • Made from high copper-content alloy Bronze Vise Clamps • Theft-deterrent appearance Part No. Pipe Size (in) Conductor Size (AWG) Conductor Size (mm2) Pipe Size (mm) Single Hole VC62 VC220 • Used to splice 2 conductors together FC073 1-1/2 4 Solid - 2/0 Stranded 16 - 70 Stranded 40 FC074 1-1/2 2/0 Solid - 250 MCM Stranded 50 - 120 Stranded 40 FC075 2 4 Solid - 2/0 Stranded 16 - 70 Stranded 50 FC076 2 2/0 Solid - 250 MCM Stranded 50 - 120 Stranded 50 FC078 2-1/2 2/0 Solid - 250 MCM Stranded 16 - 120 Stranded 65 FC079 3 4 Solid - 2/0 Stranded 16 - 70 Stranded 80 FC080 3 2/0 Solid - 250 MCM Stranded 50 - 120 Stranded 80 FC082 3-1/2 4 Solid - 2/0 Stranded 16 - 120 Stranded 90 50 Dual Hole Part No. Conductor Range (AWG) Standard Package FC076 DH 2 2 x 2/0 Solid - 250 MCM Stranded 50 - 120 Stranded FC078 DH 2-1/2 2 x 2/0 Solid - 250 MCM Stranded 16 - 120 Stranded FC082 DH 3-1/2 VC62 6 solid – 2 solid 25 VC220 2 solid – 2/0 stranded 25 www.erico.com 21 2 x 4 Solid - 2/0 Stranded 16 - 120 Stranded 65 90 Grounding SYSTEM COMPONENTS • Stainless steel nuts, bolts and washers included Ground Clamps and Connectors Transformer Tank Grounding Connectors • Cast of high conductivity bronze and 1/2” – 13 stud • Fit all EEI-NEMA distribution transformers TGC2/0 • No special tools required — use regular lineman’s wrench CC207 • RUS Approved CC207SI CC207SIJ Grounding SYSTEM COMPONENTS GROUND CLAMPS AND CONNECTORS Part No. Conductor Range (AWG) Stud Thread Size Standard Package TGC2/0* 10 solid – 2/0 stranded 1/2” – 13 100 CC207 6 solid – 1/0 stranded 1/2” – 13 50 CC207SI 6 solid – 1/0 stranded 1/2” – 13; 1” long 50 CC207SIJ 6 solid – 1/0 stranded 1/2” – 13; with jam nut 50 CC2074/0 2/0 stranded – 4/0 stranded 1/2” – 13 25 * Eye bolt rotates to accommodate cable in either vertical or horizontal direction Tin-Plated, Silicon Bronze Jumper Clamp Heavy Duty Rebar Clamps • For use in telecom applications • UL® Listed Part No. Conductor Range (AWG) Standard Package KUL 6 solid 100 Copper Lug Mechanical Connector Part No. Conductor Range (AWG) EL4 14 solid – 4 stranded Stud Thread Size Standard Package 5/16-24 UNF-2B 100 • Provides two connection points to concrete encased electrodes (rebar) for states where the Authority Having Jurisdiction (AHJ) requires it. • Meets 2005 NEC® standard requirement for bonding to rebar into the grounding system • Has high-strength bronze alloy construction • Easy to install • UL Listed 22 Part No. Conductor Range (AWG) Conductor Range (metric) Rebar Size (imperial) Rebar Size (metric) Standard Package RC70 8 solid – 2/0 stranded 10 – 70 mm2 #3 – #6 8 – 18 mm 1 RC100 8 solid – 4/0 stranded 10 – 100 mm2 #6 – #11 18 – 36 mm 1 www.erico.com Ground Clamps and Connectors Lay-In Lug • Tinned Copper • Lay-in feature allows for easy positioning • cULus Listed Part No. Conductor Range EL6CEDB Standard Package #14 Solid – #4 Solid 50 • Copper alloy is corrosion resistant and galvanically compatible with copper grounding conductors and aluminum photo voltaic module frames Intersystem Bonding Termination Bar (IBTB) • Lay-in feature allows for easy positioning along multiple frames • cULus Listed • Interconnects and terminates grounding conductors from electrical power service, telephone, CATV, radio and TV antennas Description EL6CS Tinned Bronze Lug with #10 Hardware #14 Sol - #6 Str EL6CS8 Tinned Bronze Lug with #8 Hardware #14 Sol - #6 Str EL6CSNH Tinned Bronze Lug without Hardware #14 Sol - #6 Str EL6CSDB Direct Burial - Tinned Bronze Lug with #10 Hardware #14 Sol - #6 Str EL6CSDB8 Direct Burial - Tinned Bronze Lug with #8 Hardware #14 Sol - #6 Str EL6CSDBNH Direct Burial - Tinned Bronze Lug without Hardware #14 Sol - #6 Str Potential Equalization Clamp - PEC100 • Ideal for residential and small commercial applications • High peak current capability - long service life • Meets requirements of 2008 NEC Article 250.94 • cULus® Listed • Weatherproof enclosure - suitable for direct burial Part No. Conductor Range Standard Package IBTB (5) 14 Solid - 6 Stranded; (1) 6 Solid - 2 Stranded; (5) 1.5 - 25mm2; (1) 16 - 35 mmm2 10 www.erico.com Conductor Range (AWG) Part No. • ATEX approved The PEC is an equipotential bonding device that can be used to minimize damage in applications where separated ground systems are required. The PEC is ATEX approved, making the device suitable for use in explosion hazard areas such as the protection of pipeline insulated joints. 23 Grounding SYSTEM COMPONENTS • Bonds the frames and mounting structures of solar photo voltaic systems in accordance with NEC® requirements GROUND CLAMPS AND CONNECTORS Solar Bonding Lug Chemical Ground Electrodes Chemical ground electrodes, part of the ERITECH® line of Facility Electrical Protection products from ERICO, provide a low impedance ground in locations of high soil resistivity and dry soil conditions. Used in conjunction with a bentonite backfill and ERICO’s unique GEM material, the ERITECH brand of chemical ground electrode system provides a method to improve soil resistivity directly surrounding the electrode, and can replace multiple conventional ground rods. It maintains a low ground resistance, maintenance-free installation that dissipates lightning energy and other dangerous electrical fault currents, even in sandy or rocky soil conditions. The chemical ground electrode is useful for providing an effective earth in poor soil conditions where space for electrodes is limited. Market applications include telecommunications, power generation and distribution, commercial and industrial, manufacturing, transporation (rail and aviation), lightning protection, recreational facilities, and defense. ERITECH brand of chemical ground electrodes are most effective when installed as part of a total system that includes high conductivity backfill materials, access/inspection wells, and permanent, reliable CADWELD® connections. They may be installed either vertically or horizontally. Lightning Downconductor UL Name Plate Conducts the lightning energy to ground. Inspection Well from ERICO Protects chemical electrode while allowing necessary air and moisture to enter. Provides access for maintenance. Ground Electrode Conductor CADWELD® Connections: Permanently bond all elements of the grounding system. Pigtails Factory attached conductor connection. Upward or downward orientation available. Grounding SYSTEM COMPONENTS CHEMICAL GROUND ELECTRODES Features • Contain natural electrolytic salts, which permeate into the surrounding soil to condition the soil and increase its conductivity Chemical Ground Electrode Provides continual conditioning of high resistivity soils. • Low impedance to effectively dissipate lightning and electrical fault currents • Easy connection to ground electrode conductor using the factory provided pigtail (up or down orientation) Ground Enhancement Material (GEM) Low resistance, non corrosive material, fills void between electrode and earth. • Provides decades of reliable services due to rugged construction, and high quality metals with a 30-year minimum service life • 2-1/8” outside diameter, Type K copper pipe, 0.083” wall contains natural electrolytic salts that permeate into the surrounding soil, improving electrode to soil connection Bentonite Clay Electrolytic Roots Typical vertical installation showing major components required to form an effective ground electrode. Reference Part Number Code ECR V 10 Y4 4 U B • Available in continuous sections up to 10 feet in length; longer rods can be field assembled using 5- or 10-foot extensions ERICO Ground Electrode System Add (B) for rod assembly only (V) Vertical Style (H) Horizontal Style (E) Extended Vertical • Optional factory attached radial strips are available to reduce impedance to highfrequency lightning energy and to control the direction of the dissipation Electrode Length (in feet) • L-shaped rods are available for horizontal installation applications where it is impractical to auger deep vertical holes Pigtail Orientation (D) Down (U) Up Pigtail Cable Code Pigtail Length (in feet) Chemical ground rods can be ordered as individual components or as a complete kit. Kits include the chemical electrode (pre-filled with electrolytic salts), Bentonite, GEM backfill, and an access well. To order the chemical electrode only, add “B” to the end of the part number. • Access segment on horizontal (L-shaped) chemical ground electrodes is 32” deep • Over 100 configurations available 24 www.erico.com Chemical Ground Electrodes Height (in) Part No. Length (ft) Conductor Size (AWG) Cable Code Pigtail Length (ft) Vertical Installation Horizontal Installation Horizontal Installation 8 #2 Solid, Tinned 1T 4 32 8 #2 Solid, Tinned 1T 4 ECRH081T4UB* 32 8 #2 Solid, Tinned 1T 4 ECRH082C4U 32 8 1/0 Stranded 2C 4 ECRH101T4D 32 10 #2 Solid, Tinned 1T 4 ECRH102C4U 32 10 1/0 Stranded 2C 4 ECRH102Q4D 32 10 4/0 Stranded 2Q 4 ECRH102Q4DB* 32 10 4/0 Stranded 2Q 4 ECRH102G4U 32 10 2/0 Stranded 2G 4 ECRH102G4D 32 10 2/0 Stranded 2G 4 ECRH102Q4U 32 10 4/0 Stranded 2Q 4 ECRH101T4U 32 10 #2 Solid, Tinned 1T 4 ECRHE152Q4D 32 15 4/0 Stranded 2Q 4 ECRHE202Q4U 32 20 4/0 Stranded 2Q 4 UL Name Plate Access Well Factory Attached Pigtail Up Orientation CADWELD® Connections Chemical Ground Electrode Vertical Installation ECRV102L4U 10 - 3/0 Stranded 2L 4 ECRV102Q3U 10 - 4/0 Stranded 2Q 3 ECRV102C4U 10 - 1/0 Stranded 2C 4 ECRV102Q10U 10 - 4/0 Stranded 2Q 10 ECRV102V4D 10 - 250 MCM Stranded 2V 4 ECRV101T4D 10 - #2 Solid, Tinned 1T 4 ECRV101V10D 10 - #2 Stranded 1V 10 ECRV102Q5U 10 - 4/0 Stranded 2Q 5 ECRV102Q4UB* 10 - 4/0 Stranded 2Q 4 ECRV102Q5UB* 10 - 4/0 Stranded 2Q 5 ECRV103Q4D 10 - 500 MCM Stranded 3Q 4 4 ECRV102G4U 10 - 2/0 Stranded 2G ECRV101T4U 10 - #2 Solid, Tinned 1T 4 ECRV102G4D 10 - 2/0 Stranded 2G 4 ECRV102Q4D 10 - 4/0 Stranded 2Q 4 ECRV102Q4DB* ECRV102Q4U 10 10 - 4/0 Stranded 4/0 Stranded 2Q 2Q 4 4 ECRV121T4U ECRV122Q4U 12 12 - #2 Solid, Tinned 4/0 Stranded 1T 2Q 4 4 ECRE152Q4U 15 - 4/0 Stranded 2Q 4 ECRE201T4U ECRE202G4U ECRE202Q4U 20 20 20 - #2 Solid, Tinned 2/0 Stranded 4/0 Stranded 1T 2G 2Q 4 4 4 ECRE402Q4U ECRE401T4D 40 40 - 4/0 Stranded #2 Solid, Tinned 2Q 1T 4 4 GEM – Ground Enhancement Material Bentonite Clay Electrolytic Roots Chemical Ground Electrodes can be installed either vertically or horizontally. Chemical electrodes are available in a range of standard and custom configurations. They can be purchased individually or part of a complete kit. * Includes rod assembly only. * All chemical ground rod kits contain the following components, except part numbers ending in “B”. * Contact ERICO for additional configurations. Kit Components Part No. Description GEM25A 25 lb (11.36 kg) bag of GEM – Ground Enhancement Material BENTFILL 50 lb (22.68 kg) bag of Bentonite backfill T416B High-density polyethylene inspection well for no traffic areas Copper Pigtail Cable Codes Conductor Code Conductor Size (AWG) Conductor Code Conductor Size (AWG) 1T #2 Solid Tinned 2Q 4/0 Stranded 2C 1/0 Stranded 2V 250 MCM Stranded 2G 2/0 Stranded 3Q 500 MCM Stranded Vertical Installation Salt Mix Part No. Description ECRCHM15LB Chemical Ground Rod Salt Mix, 15-lb package (6.8 kg) www.erico.com 25 Chemical Ground Electrodes can be extended using threaded couplers. CHEMICAL GROUND ELECTRODES 32 ECRH081T4U Grounding SYSTEM COMPONENTS ECRH081T4D Grounding SYSTEM COMPONENTS ground enhancement material Ground Enhancement Material Ground Enhancement Material (GEM) To improve the conductivity of a grounding system, ERICO recommends using Ground Enhancement Material (GEM). Developed in 1992, Ground Enhancement Material (GEM) is a superior conductive material that solves your toughest grounding problems. It is the ideal material to use in areas of poor conductivity, such as rocky ground, mountain tops and sandy soil. GEM is also the answer in situations where ground rods can’t be driven or where limited land area makes adequate grounding difficult with conventional methods. Only rarely do grounding system designers and contractors get to work on a site with good grounding conditions. Even under ideal circumstances, soil structure can vary and make it difficult to achieve uniform, low levels of resistivity across a wide area. Under almost all soil conditions, the use of a ground enhancement material will improve grounding effectiveness. Some are permanent and require no maintenance. When selecting a ground enhancement material be sure it is compatible with the ground rod, conductor and connection material. GEM is a low-resistance, non-corrosive, carbon dust based material that helps improve grounding effectiveness, especially in areas of poor conductivity. GEM contains cement, which hardens when set to provide a permanent, maintenance-free, low-resistant grounding system that never leaches or washes away. GEM does not adversely affect soil and will not leach ions or contaminate ground water. It meets all EPA requirements for landfill (USA). A Material Safety Data Sheet (MSDS) is available on request. 26 www.erico.com Ground Enhancement Material Features and Benefits GEM helps reduce earthing resistance and maintains low resistance permanently. GEM helps provide conductivity for the life of the grounding system. GEM is effective • Dramatically reduces earth resistance and impedance measurements • Maintains constant resistance for the life of the system once in its set form GEM is easy to use • Easy-to-handle 25 lb (11.36 kg) bags or 25 lb bucket (GEM25ABKT) • Requires one person to install Part Number • Can be easily mixed into a slurry • Solidifies into a conductive cement in three days • May reduce the size of the grounding system where conventional methods are unsatisfactory GEM25A 25-lb. (11.36 kg) bag with handles GEM25ABKT 25-lb. (11.36 kg) plastic bucket with locking lid For more information, contact your local ERICO sales representative for a quote. You can reference the GEM part numbers. • Reduces vandalism (ground rods cannot be easily removed when set in concrete) GEM is permanent • Does not dissolve, decompose or leach out with time • Does not require periodic charging treatments or replacements • Does not require maintenance • Does not require the continuous presence of water to maintain its conductivity www.erico.com Description 27 Grounding SYSTEM COMPONENTS ERICO provides 25 lbs of Ground Enhancement Material (GEM) in a convenient, easy to handle bucket container. Just pour the required amount of clean-potable water into the bucket and mix to create a slurry form. Then proceed to pour the slurry mixture into the hole or trench. ground enhancement material • Performs in all soil conditions even during dry spells Ground Enhancement Material Trench Installation: 4” (10 cm) 1. Premix GEM into a slurry form. Use 1.5 to 2 gallons (5.7 to 7.6 liters) of clean-potable water per bag or bucket of GEM. To mix GEM into a slurry form, use a standard cement mixer or mix in a mixing box, wheelbarrow, etc. Use 1.5 to 2 gallons (5.7 to 7.6 liters) of clean-potable water per bag of GEM. Do not mix GEM with salt water. 2. Spread out enough GEM to uniformly cover bottom of trench–about 1 inch (2.5 cm) deep. (See Table) 30” (76.2 cm) Trench 1” (2.5 cm) GEM 3. Place conductor on top of GEM. (See Note 1) 4. Spread more GEM on top of conductor to completely cover conductor – about 1 inch (2.5 cm) deep. Allow GEM to harden. Wait 30 minutes to one hour before filling the trench with soil backfill. Ground Conductor GEM 5. Carefully cover the GEM with soil to a depth of about 4 inches (10 cm), making sure not to expose the conductor. Grounding SYSTEM COMPONENTS ground enhancement material 6. Tamp down the soil, then fill in the trench. 1” (2.5 cm) GEM Note 1: Wait for the GEM to harden, about 15 to 20 minutes, before placing the conductor on top of the GEM. You must apply 4 inches (10 cm) of insulating material to the conductors and ground rods exiting the GEM, starting 2 inches (5 cm) inside the GEM. Soil 4” (10 cm) Note 2: Excess standing water must be removed from trench. Soil Backfill Estimated linear feet of ground conductor covering with each bag of GEM. Total Thickness of GEM Trench Width In (Cm) 1 in (2.54 cm) 2 in (5.08 cm) 4 (10.0) 14.0 ft 35.6 cm 7 ft 6 (15.2) 9.3 ft 23.6 cm 8 (20.3) 7.0 ft 17.8 cm 10 (25.4) 5.6 ft 12 (30.5) 4.7ft 3 in (7.62 cm) 4 in (10.16 cm) 17.8 cm 4.7 ft 12 cm 3.5 ft 8.8 cm 4.7 ft 12 cm 3.1 ft 7.8 cm 2.3 ft 5.8 cm 3.5 ft 8.8 cm 2.3 ft 5.8 cm 1.8 ft 4.6 cm 14.2 cm 2.8 ft 7.0 cm 1.9 ft 4.8 cm 1.4 ft 3.6 cm 12 cm 2.3 ft 5.8 cm 1.6 ft 4 cm 1.2 ft 3 cm A 25-pound bag of GEM will cover 7 linear feet (2.1 m) of conductor length for a 4-inch-wide (10 cm), 2-inch-thick (5 cm) covering 1 inch (2.5 cm) below and 1 inch (2.5 cm) above conductor), based on a density of 63.5 lb/cu.ft. 28 www.erico.com Ground Enhancement Material Ground Rod Backfill Installation: 1. Auger a 3-inch (7.5 cm) or larger diameter hole to a depth of 6 inches (15 cm) shorter than the length of the ground rod. Diameter Auger Hole 2. Place ground rod into augered hole and drive 1 foot (30 cm) (if possible) into bottom of the hole. The top of the ground rod will be approximately 6 inches (15 cm) below grade. At this time, make any connections to ground rod using CADWELD® connections. (See Note 1) 6” (15.2 cm) 3. Premix GEM into a slurry form. Use 1.5 to 2 gallons (5.7 to 7.6 liters) of clean-potable water per bag or bucket of GEM. 6” (15.2 cm) shorter than Ground Rod Ground Rod 12” (30.4 cm) 6” (15.2 cm) 5. Fill remainder of augered hole with soil removed during augering. For various augered-hole diameters and depths, see the table below. GEM packed around Ground Rod ground enhancement material 4. Pour the appropriate amount of GEM (see table) around the ground rod. To ensure the GEM material completely fills the hole, tamp around the ground rod with a pole. Wait 30 minutes to 1 hour before filling the hole with soil backfill. Soil Backfill Note 1: 4 inches (10 cm) of insulating material should be applied to the conductors and ground rods exiting the GEM, starting 2 inches (5 cm) inside the GEM. Note 2: Excess standing water must be removed from the hole. Estimated bags of GEM for backfilling around ground rods to a density of 63.5 lb/ft 3 Depth of Hole* Diameter of Hole In (Cm) 6 ft (1.83 m) 7 ft (2.13 m) 8 ft (2.44 m) 3 (7.6) 2 bags 2 bags 2 bags 2 bags 4 bags 4 bags 4 bags 4 (10) 2 bags 3 bags 3 bags 3 bags 6 bags 7 bags 7 bags 5 (12.7) 3 bags 4 bags 4 bags 5 bags 9 bags 10 bags 10 bags 6 (15.2) 5 bags 5 bags 6 bags 7 bags 13 bags 14 bags 15 bags 7 (17.8) 6 bags 7 bags 8 bags 9 bags 17 bags 19 bags 20 bags 8 (20.3) 8 bags 9 bags 11 bags 12 bags 22 bags 25 bags 26 bags 9 (22.8) 10 bags 12 bags 13 bags 15 bags 28 bags 31 bags 32 bags 10 (25.4) 12 bags 14 bags 16 bags 18 bags 34 bags 38 bags 40 bags * 8-foot (2.44 m) minimum rod length required to be in contact with the soil (or GEM), per NEC® 250-83-C. Note: To mix GEM into a slurry form, use a standard cement mixer or mix in a mixing box, wheelbarrow, etc. Use 1.5 to 2 gallons (5.7 to 7.6 liters) of clean-potable water per bag of GEM. Do not mix GEM with salt water. For storage and safety precautions, see product packaging. www.erico.com 29 Grounding SYSTEM COMPONENTS 9 ft (2.74 m) 17 ft (5.18 m) 19 ft (5.79 m) 20 ft (6.10 m) Grounding Accessories Light Weight Polymer Concrete Inspection Wells A B A B T416A A T416D A (in) Part No. C C C C B T416E A B T416F B (in) C (in) Cover Weight (lbs) Weight of Box Base with Inserts (lbs) T416A 21.5 14 18 35 36 T416D 12.875 12.875 12 11 15 T416E 12 12 18 11 17 T416F 12.875 12.875 23 11 30 Product specifications subject to change without notice. Grounding SYSTEM COMPONENTS Grounding accessories Plastic Inspection Wells T416F T416BH High Density Polyethylene Inspection Wells (HDPE) O IC ER IC ER nD WGRS200 IP900C nD GR T416B T416B PIT05 Ou Ou GR Part No. PIT03 O Diameter at grade level (in) 9.125 T416BH Outside Diameter (in) Depth (in) 13 10.25 T416C Cover Weight of Box Base Weight (lbs) with Inserts (lbs) 1.5 3 T416BH 9.125 13 10.25 1.5 3 Includes 4 additional 1/2” bolts on cover. Stainless steel lock bolt ( 3/8” – 16 x 1-3/4”); boxes and covers nest in 3.25” increments; 2 knockouts per box (3.5” x 1.5”); color: green T416C 11 24.5 Pipe slot (2 places); color: black T416CKEY: Key for T416C Inspection Well 18.25 4.2 length x width x depth Weight of Box Base with Inserts (lbs) PIT03 Includes locking pin and key 9.84 x 7.87 x 8.46 3 PIT05 UV-stabilized against degredation by sunlight; non-brittle to prevent cold weather damage 9.76 x 9.76 x 8.27 5 – 9.5 12.8 x 12.8 x 5.71 60 Part No. Stainless steel lock bolt ( 3/8” – 16 x 1-3/4”); boxes and covers nest in 3.25” increments; 2 knockouts per box (3.5” x 1.5”); color: green WGRS200 Double flange earth seal with PIT05 13.4 IP900C Concrete Inspection Pit 30 Dimensions (in) www.erico.com Ground Plates CADWELD® Cable Codes – Bare, Concentric Stranded Copper Conductor Pigtail Pigtail Connection Cable Type Type Plate Width Plate Length Pigtail Length 4/0 Stranded 1Y #1 Stranded 1H 2L 3/0 Stranded 1V #2 Stranded 1E #6 Stranded #8 Stranded 2G 2/0 Stranded 1Q #3 Stranded 1B #10 Stranded 2C 1/0 Stranded 1L #4 Stranded CADWELD Cable Codes – Bare, Solid Copper Conductor Plate Thickness Terminated Pigtails Part Number: 2Q 2P 4/0 Solid 1X #1 Solid 1G 2K 3/0 Solid 1T #2 Solid 1D #8 Solid 2F 2/0 Solid 1P #3 Solid 1A #10 Solid 2B 1/0 Solid 1K #4 Solid GPE C E A H 024 1L 024 (T) #6 Solid Pigtail Pigtail Connection Cable Type Type Ground Plate Electrode Plate Width Material Pigtail Connection Type Plate Thickness Code Plate Length (Stock Tolerance) Plate Width Code Plate Length Code Pigtail Length Through Pigtail (inches) (3 digits required) Pigtail Cable Type (ERICO Cable Code) Pigtail Length (inches) T = Tinned Pigtail Connection Type Steel (HRS M1020) C Part No. Continuous (2 x “L J” ERICO Conn.) Thickness Width Length Cable (in) (in) (in) Code Cable Size Pigtail Length (in) B Stainless Steel (SS304) E End (“L J” ERICO Conn. Style) GPECEAH0241L024 1/32 12 24 1L #4 Stranded 24 C Copper (C11000) N No Pigtail GPECEAH0241T024 1/32 12 24 1T #2 Solid 24 D Galvanized Steel GPECEAH0242Q024 1/32 12 24 2Q 4/0 Stranded 24 GPECEAJ0181G024 1/32 18 18 1G #6 Solid 24 GPECEAJ0182Q024 1/32 18 18 2Q 4/0 Stranded 24 GPECEAJ0241G024 1/32 18 24 1G #6 Solid 24 Plate Thickness Code A Plate Width Code 1/32” (Min. for Lightning – Cu) A 1” J 18” B 1/16” (Min. for Power – Cu) B 2” K 24” C 3/32” C 3” L 30” D 1/8” D 4” M 36” E 1/4” (Min. for Power – Stl.) E 5” N 42” F 3/8” F 6” P 48” G 1/2” G 9” Q 17” H 1/64” (26 Gauge) H 12” R 10” J 3/16” GPECEAK0241G024 1/32 24 24 1G #6 Solid 24 GPECEAK0241H024 1/32 24 24 1H #6 Stranded 24 GPECEAK0241T024 1/32 24 24 1T #2 Solid 24 GPECEAK0241V024 1/32 24 24 1V #2 Stranded 24 GPECEAK0241Y024 1/32 24 24 1Y #1 Stranded 24 GPECEAK0242G024 1/32 24 24 2G 2/0 Stranded 24 GPECEAK0242Q024 1/32 24 24 2Q 4/0 Stranded 24 GPECEAK0242V024 1/32 24 24 2V 250 MCM Stranded 24 GPECEAM0362Q024 GPECEAP0481H024 1/32 1/32 36 48 36 48 2Q 1H 4/0 Stranded #6 Stranded 24 24 GPECEBH0121V024 GPECEBH0122G024 1/16 1/16 12 12 12 12 1V 2G #2 Stranded 2/0 Stranded 24 24 GPECEBH0241K024 1/16 12 24 1K #4 Solid 24 GPECEBH0242G024 GPECEBH0242L024 1/16 1/16 12 12 24 24 2G 2L 2/0 Stranded 3/0 Stranded 24 24 GPECEEK0242Q060 GPECEEK0361T024 1/4 1/4 24 24 24 36 2Q 1T 4/0 Stranded #2 Solid 60 24 Contact ERICO for additional product configurations. www.erico.com 31 Grounding SYSTEM COMPONENTS Material A Ground Plates Copper Ground Plates with Terminated, Welded Pigtails Example: GPECEAH0241L024 Ground Plates Copper Ground Plates with Welded, Through Pigtails Thickness Width Length Cable (in) (in) (in) Code Part No. Copper Utility Pole Bottom Plates Cable Size Pigtail Length (in) GPECCAH0242Q024 GPECCAJ0181V024 GPECCAJ0242Q024 GPECCAJ0361L024 GPECCAK0241L024 GPECCAK0241T024 GPECCAM0362C024 GPECCAM0362Q024 1/32 1/32 1/32 1/32 1/32 1/32 1/32 1/32 12 18 18 18 24 24 36 36 24 18 24 36 24 24 36 36 2Q 1V 2Q 1L 1L 1T 2C 2Q 4/0 Stranded #2 Stranded 4/0 Stranded #4 Stranded #4 Stranded #2 Solid 1/0 Stranded 4/0 Stranded 24 24 24 24 24 24 24 24 GPECCBH0122Q024 GPECCBH0242G024 1/16 1/16 12 12 12 24 2Q 2G 4/0 Stranded 2/0 Stranded 24 24 GPECCEK0242C036 1/4 24 24 2C 1/0 Stranded 36 EGP100 EGP100HL Part No. Description Utility Pole-Bottom Plate with Lug* Utility Pole-Bottom Plate with ERITECH® HAMMERLOCK Connector EGP100 EGP100HL Thickness (in) Diameter (in) Conductor Size Range .025 7.5 #14 Solid – #4 Stranded .025 7.5 #14 Solid – #4 Stranded * RUS Approved Copper Utility Ground Plates Copper Ground Plate with Bent Corners and Welded Pigtail Part No. Thickness (in) Width (in) Length (in) Cable Code Cable Size Pigtail Length (ft) GPECEHX1 .064 17 17 1G #6 Solid 10 Part No. Ground Plates Copper Ground Plates Without Pigtails Part No. GPECNAK024 GPECNDF006 GPECNEB024 GPECNEK024 GPECNEM040 Thickness (in) 1/32 1/8 1/4 1/4 1/4 Width (in) 24 6 2 24 36 Length (in) 24 6 24 24 40 Grounding SYSTEM COMPONENTS Utility Ground Plate with SRGC46 Connector* 1/16 7.5 19.25 UGP719BP5 Utility Ground Plate with Connector, quantity of 5 per package 1/16 7.5 19.25 UGP719SBP5 Utility Ground Plate with ESB2 Split Bolt 1/16 7.5 19.25 UGP738 Utility Ground Plate with SRGC46 Connector* 1/16 7.5 38.5 UGP738P5 Utility Ground Plate with SRGC46 Connector, quantity of 5* 1/16 7.5 38.5 UGP738SBP5 Utility Ground Plate with ESB2 Split Bolt 1/16 7.5 38.5 • CSA Listed for Canada and US • Cable attachment (LPC535L) securely fastened to plate Part No. Thickness (gauge) Width (in) Length (in) Number of Cable Attachments LPC750 20 12 24 2 LPC751 20 18 18 2 LPC752 20 36 36 2 12 18 36 24 18 36 Length (in) Steel Ground Plates • Copper ground plates made from 20 gauge thick, high conductivity copper sheet 20 20 20 Width (in) UGP719 LPC753 LPC754 LPC755 LPC750 LPC751 LPC752 Thickness (in) * SRGC46 Connector (for Signal Reference Grids) can be used for #4 solid – #6 stranded AWG. Copper Ground Plates with Cable Attachments LPC753 LPC754 LPC755 Description Part No. Description Thickness (in) Width (in) Length (in) EGGP Galvanized Steel Ground Plate, without Connector 1/4 10 16 EGGPC Galvanized Steel Ground Plate, with HDC58 Connector 1/4 10 16 1 1 1 32 www.erico.com Equipotential Bonding pgs 30-33 pg 38 grounding busbars pgs 41-45 ground plates pgs 52-53 srg pgs 54-56 fence assembly www.erico.com 33 EQUIPOTENTIAL BONDING bonding straps Grounding Bus Bars Proper bonding is essential to create an equipotential plane between service grounds and equipment during fault and transient conditions. This equipotential plane provides a near zero voltage differential and serves to protect people and equipment during these events. The most popular bonding product in use today is the ground bar or bonding bar. Ground bars provide a convenient, single-point grounding and bonding location. Conductors are welded to the bar 7 “ ØØØ7/716 //16“16“ using a CADWELD® exothermic connection or are mechanically fastened by using lugs. ERICO can design and manufacture custom bars. In addition, the breadth of the product offering includes TMGB bars, which meet the requirements of TIA®/ EIA® 607 and conform to BICSI® recommendations. Our perimeter bus system allows for fast and easy field installation of halo and other perimeter grounding schemes. 777“16““““ Ø7Ø/716 ØØØ //1616/16 2” 2”2” 2” 2”2” 3 “ 4 GroundING BUS BARS / / // //// 1” 1” – 32 3 “ 4 / 1 111/181/“/88““ Typ. Typ. Typ. 3 “ 4 / PATTERN: "CC" Pattern “DD” PATTERN: " DD" PATTERN: "" AA" PATTERN: "EE" AA" EE" PATTERN: PATTERN: " EE" 7 “ ØØØ7/716 /“716/“16“ 7/716 Ø Ø7Ø/Ø 16/16 /“16““ 1”1” 1” 1”1” 1 11/ 81/“8“ Typ. Typ. 1” 1”1” 2”2” 1”1” 3 33“4““ 44 / // 3 3 ““ 44 // 1”1” EQUIPOTENTIAL BONDING PATTERN: JJ" Pattern “GG” PATTERN: PATTERN: "JJ" "" JJ" PATTERN: "GG" PATTERN: HH" PATTERN: "EE" PATTERN: ""EE" 3 “ 4 / Ø 77/16“ Ø Ø7/16 ““ /16 7““ Ø Ø7/16 /16 3 3“ “ 44 // 3 3“ “ 44 // 7 777/“16 ØØØØ /7716//716 1” 16 /““16““““Ø“ ØØ5/5165//16“16““ 1”1”1” Ø/Ø16 Ø Ø7/16 1”1” 1” /16 1 PATTERN: " MM" Pattern “KK” NN" PATTERN: "JJ" PATTERN: "JJ" 1” 7““ Ø Ø7/16 /16 5““ Ø Ø5/16 /16 34 3 3 ““ 44 3 “ 4 // / 1” 1”1” PA PAT PA PA PAT PAT PA 1”1” 1”1” 1”1” 1”1” Pattern “LL” PATTERN: "NN" PATTERN: "LL" PATTERN: "LL" PAT PA PA PAT P PAT 1” 1” 1” 1” 1”1”1” 1” 1” 1” 1 1/ 8“ Typ. 1” 1”1” 1”1” 1”1” PATTERN: " Pattern “JJ” PATTERN: PATTERN: "M " MM MMM""" LL" PATTERN: " LL" PATTERN: " PATTERN: "GG" PATTERN: "JJ" GG" 1”1” 3/4 #6 – 32 7Ø7777“ “ “ 9 9 ØØØØ 1” #6 – 32 “2” “2” 1”1” /7/16 Ø/16 3 3 ““ //1616/16“16““ ØØ / 32/ 322” /4 3 3“ “ /4/4 /4 1” 1”1” PATTERN: LL" Pattern “HH” PATTERN: PATTERN: "LL" "" LL" PATTERN: " JJ" PATTERN: " JJ" HH" PATTERN: "FF" PATTERN: "FF" 2“ Ø 5/16 1”1” 1” PA PAT PA PA P PAT Pattern “FF” PATTERN: ""CC" PATTERN: "EE" CC" PATTERN: " GG" PATTERN: GG" FF" PATTERN: " FF" PATTERN: "GG" 7 “ ØØØ7Ø 1” 1”1” /716Ø/Ø/167“16/7“16 “““ 7/16 #6#6– 32 1”1” – 32 9 ““ 1” Ø/16 Ø9/ 32 / 32 33333“/“4“““ //4/44/4 1” 111/18/“8“ Typ. Typ. 1” PATTERN: "DD" Pattern " “EE” PATTERN: BB" PATTERN: "FF" BB" PATTERN: " FF" PATTERN: " FF" EE" PATTERN: " EE" 1” 1” 1” / // 2”2”1” 1” / // Pattern “CC” PATTERN: CC" PATTERN: PATTERN: " "" CC" BB" PATTERN: " BB" PATTERN: "CC" AA" #6 –32 32 #6#6 – –32 7 9“99 Ø 7 7 Ø“Ø 7Ø“Ø 16 “322” ““ 2”2”2” Ø Ø7 Ø “ 3232 16 16“1616 3 33“4““ 2” 44 / / / / / / // 3 33“4““ 44 1” 1” 1” 1” 2”1” Pattern “BB” PATTERN: PATTERN: PATTERN: "BB" "" BB" PATTERN: "BB" AA" PATTERN: " AA" 2” 2”2” 2”2” 2” 2” 2” 2”2” 2”2” 2” 1” 1”1” 2” 2” Pattern “AA” PATTERN: AA" PATTERN: PATTERN: "AA" "" AA" Ø7777 16““ 77Ø ““ Ø ØØ7ØØ “1616 ““1616 16 16 7 “ ØØØ7 7716 //7/1616“/“1616“““ Ø Ø7Ø//16 2” 2”2” 2”2” Pattern “MM” PATTERN: "M"MMM"" PATTERN: www.erico.com PAT PA Grounding Bus Bars Ø 7/16“ ” 3 “ 4 / 2” 1” 1” C" PATTERN:"DD" Ø 7/16“ 1” 1” 1” PATTERN:"HH" 7/8“7/8“ 1” 1” M" " / / 3 43“ 4“ 7/8“7/8“ Pattern “NN” PATTERN: "NN" / Ø 7/16“ 3 4“ GroundING BUS BARS Ø 7Ø/167“/16“ 1” Pattern “PP” PATTERN: "PP" PATTERN: "PP" 2 3/4 1“ 3/4 3 /4“ 7/8“ Pattern “QQ” PATTERN: "QQ" PATTERN: "QQ" 7/8 1“ 1 3 /4“ 7/8“ Pattern “RR” PATTERN: "RR" Pattern “CIGBE” www.erico.com Pattern “SS” Pattern “HIG” 35 Pattern “CCSKY” Pattern “TES” EQUIPOTENTIAL BONDING G" GroundING BUS BARS Grounding Bus Bars ERITECH Ground Bar Designaton E G B A1 4 4 1 2 C C Pig Tail Length Ft. (Empty if none) A = 1 E = 5 J = 9 N = 16 S = 24 W = 32 B = 2 F = 6 K = 10 O = 17 T = 25 X = 34 C = 3 G = 7 L = 11 P = 18 U = 26 Y = 36 D = 4 H = 8 M = 12 Q = 19 V = 27 Z = 38 ERICO Cable Code (Empty if none) Configuration A = Insul & Brkt C = None (Bar only) B = Brkt only D = Insul only 1K = #4 Sol Tin 1T = #2 Sol Tin 2C = 1/0 SG = 2/0 2L = 3/0 2Q = 4/0 2V = 250 KCM 3D = 350 KCM 3Q = 500 KCM 4L = 750 KCM Tin Plating (Empty if none) EQUIPOTENTIAL BONDING Thickness 18 = 1/8” 38 = 3/8” T = Tinned 58 = 5/8” 12 = 1/2” 14 = 1/4” 34 = 3/4” Hole Pattern Length (rounded to the nearest inch, up Width 1 = 1” 2 = 2” 3 = 3” to 96 inch max.) 4 = 4” 7 = 7” 5 = 5” 8 = 8” 6 = 6” 9 = 9” 36 www.erico.com Grounding Bus Bars QQ Pattern, Copper and Tinned Copper Grounding Bus Bars with Insulators & Brackets* Commonly Stocked Copper Grounding Bus Bars* with Insulators & Brackets / Ø 7/16“ Width (in) Length (in) Hole Pattern 1/4 2 12 EE EGBA14212BB 1/4 2 12 BB EGBA14212EE 1/4 2 12 EE EGBA14212HH 1/4 2 12 HH EGBA14212NN 1/4 2 12 NN 7/8“ 1” wide bar EGBA14112EE 7/8“ 2” wide bar EGBA14215JJ 1/4 2 15 JJ EGBA14224GG 1/4 2 24 GG EGBA14224NN 1/4 2 24 NN EGBA14410FF 1/4 4 10 FF EGBA14412AA 1/4 4 12 AA EGBA14412BB 1/4 4 12 BB EGBA14412CC 1/4 4 12 CC EGBA14412GG 1/4 4 12 GG EGBA14412LL 1/4 4 12 LL EGBA14412NN 1/4 4 12 NN EGBA14420CC 1/4 4 20 CC EGBA14420NN 1/4 4 20 NN EGBA14424CC 1/4 4 24 CC EGBA14424LL 1/4 4 24 LL Part No. 4” wide bar EGBA14424MM 1/4 4 24 MM EGBA14424NN 1/4 4 24 NN Pattern “QQ” PATTERN: "PP" PATTERN: "QQ" Thickness (in) Width (in) PA Length (in) Hole Pattern EGBA14412QQT 1/4 4 12 QQ Plating Tinned EGBA14420QQ 1/4 4 20 QQ Copper EGBA14420QQT 1/4 4 20 QQ Tinned EGBA14424QQ 1/4 4 24 QQ Copper EGBA14424QQT 1/4 4 24 QQ Tinned QQ Pattern, Copper & Tinned Copper Grounding Bus Bars (Bar only)* Part No. Configuration Thickness (in) Width (in) Length (in) Hole Pattern Plating Tinned EGBC14412QQT Bar only 1/4 4 12 QQ EGBC14424QQT Bar only 1/4 4 24 QQ Tinned EGBC14420QQ Bar only 1/4 4 20 QQ Copper EGBC14424QQ Bar only 1/4 4 24 QQ Copper EGBC14412QQ Bar only 1/4 4 12 QQ Copper * Tinned bars with QQ hole pattern are electro-tin plated after holes are punched. * Also available using pre-tinned copper bar. Add “T” to the part number. Ground Bar Insulators Mounting Kits • Include stainless steel hardware, 3/8” fasteners, insulators and brackets • UL Recognized for Canada and US • Fiberglass reinforced thermoset polyester • cULus® listed Part No. Height (in) Diameter (in) (A) Thread Size 1 1-1/8 1/4 – 20 x 5/16 559620 1-1/4 1-5/8 1/4 – 20 x 5/16 559660 1-1/2 2 3/8 – 16 x 3/8 559685 2-1/8 2-1/2 5/8 – 11 x 5/8 559686 2-1/4 2-1/2 1/2 – 13 x 5/8 559687 2-1/4 2-1/2 3/8 – 16 x 5/8 Part No. Description 559600 B548A39* Mounting kit for steel beam B548A41 Mounting kit for 1” & 2” wide bars B548A42 Mounting kit for 3” & 4” wide bars * Not UL Listed www.erico.com 37 GroundING BUS BARS Thickness (in) EQUIPOTENTIAL BONDING Part No. 3 4“ Telecom Ground Bars TGB & TMGB Telecom Ground Bars • UL® listed; meet TIA®/EIA® 607 and conform to BICSI® recommendations • Comply with NEMA® Standards • 1/4” thick copper bars • Type 304 stainless steel brackets and insulators included with ground bar kits • Electro-tin plating available (add “T” to ground bar part number) • All bars contain 2 mounting holes (7/16”) 29 29 18 PAIR Ø 5/16 29 5/8 5/8 2 1 5/8 2 1 5/8 2 5/8 5/8 1 18 PAIR Ø 5/16 18 PAIR Ø1 15/16 / 8 TYP 5/8 18 PAIR Ø 5/16 1 TYP 8 TGBA29L18PT1 / 2 1 18 PAIR Ø1 15/16 / 8 TYP 5/8 14 PAIR Ø 5/16 5/8 2 1 5/8 2 2 2 1 1 1 1 5/8 2 2 1 5/8 2 1 5/8 1 TYP 14 PAIR Ø15/16 /8 2 1 5/8 1 1/5/16 8 TYP 14 PAIR Ø 1 1/ 8 TYP 1 5/8 5/8 1 5/8 2 5/8 2 1 2 5/8 2 1 5/8 2 1 5/8 2 1 5/8 2 2 1 1 5/8 2 1 1/ 8 TYP TGBA24L14PT 14 PAIR Ø 15/16 / TYP 2 112 PAIR 5/8 Ø 5/16 5/8 TELECOM GROUND BARS 2 1 2 5/8 2 1 1 5/8 12 PAIR Ø 5/16 2 1 5/8 1 1/ 8 TYP 10 PAIR Ø 5/16 12 PAIR Ø 5/16 2 1 5/8 10 PAIR Ø 5/16 TGBA20L12PT 5/8 12 PAIR Ø 5/16 2 1 5/8 2 1 5/8 10 PAIR Ø 5/16 2 1 5/8 2 1 5/8 10 PAIR 2 Ø 15/165/8 5/8 1 5/8 1 5/8 2 21 1 5/8 2 21 1 TGBA18L10PT 5/8 5/8 2 2 1 1 1 2 1 2 5/8 5/8 5/8 5/8 1 5/8 1 29 18 24 18 29 24 18 24 18 24 18 18 24 20 18 18 PAIR Ø 5/16 5 PAIR Ø 7/16 5/8 5/8 29 18 PAIR Ø 5/16 5 PAIR Ø 7/16 1 1/ 8 TYP 24 18 5 PAIR Ø 7/16 5 PAIR Ø 7/16 1 PAIRØØ17/16 5/16 5 18 PAIR / 8 TYP PAIR Ø 5/16 514PAIR Ø 7/16 14 PAIR Ø 5/16 1 TYP 5 PAIR Ø1 7/16 /8 1 1/ 8 TYP 1 5/8 2 1 5/8 2 1 5/8 2 1 5/8 TGBA12L06PT 1 1/ 8 TYP 5 PAIR Ø 7/16 3 PAIR Ø 7/16 PAIR Ø 5/16 12 PAIR Ø145/16 24 18 20 9 4 18 24 20 20 18 9 / 8 TYP 3 1718 /4 20 9TYP 1 1 /8 17 3/ 4 9 20 17 3/ 4 1 1/ 8 TYP 9 1 1/17 3 8 TYP /4 1 1/ 8 TYP 9 1 1/ 8 TYP 9 1 1/ 8 TYP 15931/ 2 /4 1 1/17 8 TYP 9 1591 17 3//42 41 PAIR Ø 5/16 1 1/ 8 TYP 1 5/8 5/8 4 1 5/8 4 41 PAIR Ø 5/16 5/8 5/8 1 4 5/8 5/8 4 4 5/8 5/8 1 5/8 1 5/8 4 18 PAIR Ø 5/16 1133PAIR 141 / 8 TYPØ 5/16 18 24 29 18 24 18 5/8 133 PAIR Ø 5/16 5/8 1 5/8 4 5/8 1 1/ 8 TYP 24 1 5/8 5/8 18 33 PAIR Ø 5/16 18 5/8 5/8 4 5/8 1 TYP 24 1 5/8 /8 20 18 18 1Ø PAIR 27 PAIR33 5/16 Ø 5/16 4 1 1/ 8 TYP 24 5/8 18 20 5/8 27 PAIR 5/16 Ø 5/16 TYP 1 133 1/Ø8 PAIR 4 4 5 PAIR Ø 7/16 29 24 29 33PAIR PAIRØØ 5/16 5/16 41 1 1/ 8 TYP 4 1 4 4 1 1/ 8 TYP 1 5/8 5/8 1 5/8 1 5/8 5/8 TMGBA24L33PT 5/8 1 5 3PAIR PAIR ØØ7/16 7/16 4 PAIR ØØ7/16 7/16 5 3PAIR 3 PAIR Ø 7/16 1 5/8 4 5/8 1 4 5/8 5/8 1 1/ 8 20 TYP 18 11 5/8 1 5/8 4 5/8 5/8 1 18 24 18 18 18 24 20 29 4 5/8 TMGBA29L41PT 5/8 5/8 5 PAIR Ø 7/16 1 TYP /8 5 PAIR Ø1 7/16 1 TYP 14 PAIR Ø15/16 /8 1 5/8 1 5/8 5 PAIR Ø 7/16 5 PAIR Ø 7/16 4 4 5/8 1 5/8 3 PAIR Ø 7/16 4 5/8 1 5/8 5/8 5/8 3 PAIR Ø 7/16 3 PAIR Ø 7/16 1 4 1Ø 5/16 5/8 27 PAIR5/8 1 15/8 5/8 4 1 / 8 TYP 4 5/8 1 27 PAIR5/8 Ø 5/16 5/8 4 5/8 5/8 5/8 1 4 1 18 20 5/8 1 4 3 PAIR Ø 7/16 4 5/8 5/8 5/8 1 5/8 4 4 3 PAIR Ø 7/16 3 PAIR Ø 7/16 3 PAIR Ø 7/16 3 PAIR Ø 7/16 4 3 PAIR Ø 7/16 5/8 5/8 1 5/8 1 5/8 5/8 5/8 1 1 4 5/8 5/8 5/8 5/8 1 1 4 5/8 5/8 1 5/8 5/8 4 4 3 PAIR Ø 7/16 3 PAIR Ø 7/16 5/8 1 5/8 5/8 5/8 1 33 PAIR PAIR Ø Ø 7/16 7/16 4 3 PAIR Ø 7/16 4 3 PAIR Ø 7/16 4 5/8 5/8 1 4 5/8 5/8 4 4 3 PAIR Ø 7/16 3 PAIR Ø 7/16 4 4 5/8 5/8 9 18 5 PAIR Ø 7/16 24 18 29 PAIR1 1ØØ8 7/16 55PAIR 7/16 TYP / 33 PAIR PAIR Ø Ø 5/16 5/16 41 33 PAIR Ø 5/16 PAIR 41 7/16 Ø 55PAIR PAIR ØØ 7/16 5/16 1 1/ 8 TYP 33 PAIR Ø 5/16 5 PAIR Ø 7/16 18 24 29 24 18 PAIR Ø Ø 7/16 7/16 55 PAIR 5 PAIR Ø 7/16 5 PAIR Ø 7/16 5 PAIR Ø 7/16 24 1111 8 TYP TYP 5 PAIR Ø8 7/16 // 33 PAIR Ø 5/16 1 11/ 8 TYP 1 / 8 TYP 5 3PAIR TYP 1 1/Ø8Ø7/16 PAIR 7/16 27 PAIR 33 Ø PAIR 5/16 Ø 5/16 PAIR 33 ØØ7/16 5/16 PAIR 527 Ø 3PAIR PAIR 7/16Ø 5/16 1 1/ 8 TYP 27 PAIR Ø 5/16 3 PAIR Ø 7/16 TMGBA16L19PT 5 PAIR Ø 7/16 29 / 8 TYP 5 PAIR Ø 7/16 41 PAIR Ø 5/16 1 1/ 8 TYP 1 1/ 820TYP 1 1/ 8 TYP 18 3 PAIR Ø 7/16 9 27 PAIR Ø 5/16 1 1/ 8 TYP 5/8 1 1/ 8 TYP 1 1/20 8 TYP 5/8 18 27 PAIR Ø 5/16 1793/ 4 3 PAIR Ø 7/16 1 273 PAIR ØØ5/16 23 PAIR Ø 5/16 1 7/16 1 / 8 TYP 4 23 PAIR Ø 20 5/8 9 17 3/ 4 27 3 PAIR 7/16 27 PAIR Ø 5/16 5/8 PAIR ØØ 5/16 1 23 PAIR1Ø 5/161 / 8 TYP 3 PAIR 23 Ø PAIR 7/16 Ø 1 4 9 3 17 4 23 PAIR Ø / 4 5/8 1 23 PAIR5/8 Ø 5/8 5/16 1 1 1 TYP 3 PAIR Ø 7/16 /8 4 4 5/8 1 117 3TYP 5/8 / 89 / 4 1 23 PAIR5/8 Ø 5/8 5/16 3 PAIR Ø 7/16 9 23 PAIR Ø 4 5/8 1 1/ 8 TYP 5/8 1 31 1 TYP 15 / 89 //42 5/8 17 23 19PAIR PAIRØØ 5/16 5/16 9 3 3PAIR PAIRØ Ø7/16 7/16 1 19 PAIR PAIR Ø Ø 23 4 1 1/ 8 TYP 31 15 17 5/8 9//42 19 PAIR Ø 19PAIR PAIRØØ 5/16 5/16 23 23Ø7/16 PAIR 5/8 3 3PAIR PAIRØ 7/16Ø 1 1 11/ 8 TYP 19 PAIR Ø 15 1/ 2 4 4 9 19 PAIR Ø 5/16 3 PAIR Ø 7/16 1 5/8 1 5/8 45/81 115/8 1TYP 4 1 /15 88 TYP /2 1 19 PAIR Ø 5/8 5/16 5/8 3 PAIR Ø 7/16 99 19 PAIR Ø 45/8 5/8 5/81 1 1 15 /122 / 8 TYP 5/8 19 PAIR Ø 5/16 15 PAIR Ø 35/16 PAIR Ø 7/16 1 99 3 PAIR 19 Ø PAIR 7/16 Ø 4 1 1/ 8 TYP 1 12 15 5/89/ 2 19 PAIR Ø 5/16 15 5/8PAIR Ø 35/16 PAIR 19 Ø PAIR 7/16 Ø 1 3 PAIR Ø 7/16 1 11/ 8 TYP 121 4 9 Ø 5/16 4 PAIR 15 5/8 5/8 1 1 3 PAIR Ø 7/16 5/8 1 5/8 125/8 5/8 4 1 1/418 TYP 115/ 8PAIR TYPØ 5/16 1 3 PAIR Ø 7/16 5/89 5/8 5/8 5/8 1 4 9 5/8 5/8 125/8 1 1/18 TYP 115/PAIR TYP 8 5/8 Ø 5/16 5/8 9 1 9 1 3 PAIR Ø 7/16 5/8 1 41/ 812TYP 5/8 15 PAIR Ø 5/16 5/8 9 5/8 1 5/8 3 PAIR Ø 7/16 1 1 1/ 8 TYP 4 9 5/8 5/8 5/8 1 1 5/8 1 14/ 8 TYP 5 PAIR Ø 7/16 5 PAIR Ø 7/16 11 TMGBA18L23PT 4 3 PAIR Ø 7/16 29 41 PAIR Ø 5/16 5 PAIR Ø 7/16 1 4 TMGBA20L27PT 4 5/8 3 PAIR Ø 7/16 3 PAIR Ø 7/16 3 PAIR Ø 7/16 29 5 PAIR 41 Ø PAIR 7/16 Ø 5/16 41 PAIR Ø 5/16 4 5/8 5/8 1 4 18 29 24 18 29 24 29 5 PAIR Ø 7/16 41 PAIR Ø 5/16 29 4 5 PAIR Ø 7/16 1 1/ 8 TYP 5 PAIR Ø 7/16 PAIRØØ 7/16 5/16 518PAIR 14 PAIR Ø 5/16 3 PAIR Ø 17/16 9 1 / 8 TYP 12 PAIR Ø 5/16 1 1/17 203TYP /4 818 3 PAIR Ø 7/16 3 PAIR Ø 7/16 9 10 PAIR Ø 5/16 1 1/ 812TYP PAIR Ø 5/16 17203/ 4 Ø 5/16 9 10 PAIR 3 PAIR Ø 7/16 PAIR Ø 35/16 PAIR Ø 7/16 1 1/ 812TYP 17 3/ 4 10 PAIR Ø 5/16 9 3 PAIR Ø 7/16 1 1 8 TYP 3 1 1//17 /4 8 TYP 5 PAIR Ø 7/16 29 18 5 PAIR Ø17/16 1 TYP /8 18 PAIR Ø 5/16 TGBA16L08PT 2 5 PAIR Ø 7/16 5 PAIR Ø 7/16 3 PAIR Ø 7/16 9 9 10 PAIR Ø 5/16 1 1/ 8 3TYP 15 1//42 1 1/17 8 TYP PAIR PAIR Ø Ø 7/16 7/16 10 PAIR8 Ø 9 5/16Ø 5/16 33 PAIR 8 PAIR Ø 5/16 1 1/ 8 9TYP10 PAIR Ø 5/16 2 1 5/8 1 3 15 17 //42 9 8 PAIR Ø 5/16 8 PAIR Ø 5/16 3 PAIR Ø 7/16 10 PAIR Ø 5/16 Ø 5/16 1 1/ 8 TYP10 PAIR 3 PAIR Ø 7/16 15 1/ 2 1 1/ 8 TYP 1 5/8 2 1 15 8 PAIR Ø 5/16 /2 2 1 5/8 9 8 PAIR Ø 5/16 3 PAIR Ø 7/16 9 1 5/8 1111/ 8 TYP 2 1 / 815TYP 2 1 5/8 1 11/ 8 TYP /2 1 1 /15 8 TYP /2 8 PAIR Ø15/16 3 PAIR Ø 7/16 99 2 5/8 8 PAIR Ø 5/16 9 1 1/ 8 9TYP 1 TYP 1 TYP 8 TYP 111//15 1 1 8 /2 /8 12 91 8 PAIR Ø 5/16 1 1/15 3 PAIR Ø 7/16 /2 8129TYP 99 38PAIR 62 PAIR1 Ø 5/8 5/161 1/ 8 TYP PAIR ØØ 7/16 5/16 6 PAIR Ø 5/16 91 1 12 / 2 15 15 12 9/ 2 PAIR 8 PAIR Ø 5/16 1 1/ 8 TYP 3 8PAIR 5/16 ØØ7/16 6 PAIR Ø 5/16 1 3 PAIR Ø 7/16 6 PAIR Ø 5/16 1 / 812TYP 1 5/8 2 1 5/812 9 2 6 PAIR Ø 5/16 9 3 PAIR Ø 7/16 6 PAIR Ø 5/161 1/ 8 TYP 2 1 TYP 1 15/8 21 5/8 /12 8 1 11/ 8 TYP 1 /12 8 TYP 9 3 PAIR Ø 7/16 6 PAIR2 Ø 5/16 1 5/8 9 6 PAIR Ø 5/161 11 TYP 99 1 1/ 8 TYP 1 //88 TYP 1 1/12 8 TYP 9 129 9 3 PAIR Ø 7/16 1 1/ 8 TYP 6 PAIR Ø 5/16 1 TYP 1 15/8 6 PAIR Ø 5/16 2 /8 9 12 12 9 Ø 7/16 6 PAIR Ø 5/16 1 1/ 8 TYP 3 PAIR6 PAIR Ø 5/16 1 1/ 8 TYP 1 5/8 2 9 9 1 TYP /8 1 1 5/8 2 1 1/ 8 TYP 9 9 1 1/ 8 TYP 1 1/ 8 TYP 2 2 8 29 18 29 41 PAIR Ø 5/16 1 1 1/ 8 TYP 1 TYP 12 PAIR Ø PAIR Ø 5/16 PAIRØØØ17/16 5/16 514 PAIR /8 12 PAIR Ø145/16 35/16 PAIR 7/16 1 5/8 18 20 2 1 5/8 12 PAIR Ø 5/16 1 1 / 8 TYP 3 PAIR Ø 7/16 112 PAIR 5/8 Ø 5/16 1 1/ 8 TYP 1 1/ 818 TYP 2 1 5/8 20 2 2 EQUIPOTENTIAL BONDING 2 1 5/8 1 1/ 8 TYP 18 PAIR Ø 5/16 14 PAIR Ø 5/16 29 29 5 PAIR Ø 7/16 18 PAIR Ø 5/16 18 5 PAIR Ø 7/16 18 24 18 20 18 24 20 20 18 PAIR ØØ 7/16 7/16 53PAIR PAIR ØØ 7/16 7/16 53PAIR 3 PAIR Ø 7/16 1 1/ 820TYP 18 3 PAIR 9 1 1/ 8 TYP 18 9 20 1 117 / 8 3TYP / 4 3 PAIR 5/16 9 3 PAIR 20 17 3/ 4 3 PAIR 5/16 3 PAIR 1 117 / 8 3TYP /4 5/16 9 3 PAIR Ø 7/16 Ø 7/16 Ø 7/16 Ø 7/16 Ø 7/16 Ø 7/16 1 1 8 TYP 1 1178 3TYP 9 4 / / / 5/16 3 PAIR Ø 7/16 1 11/ 89 TYP 1 / 8 TYP 91 1593/ 42 17 5/161 1/ 8 TYP 33PAIR PAIR ØØ7/16 7/16 5/16 1591 17 3//42 5/16 3 PAIR Ø 7/16 5/16 3 PAIR Ø 7/16 15 1 1 /2 5/161 / 8 TYP 3 PAIR Ø 7/16 9 1 111115 /2 TYP //88 TYP 5/16 3 PAIR 9 1111/ 8 TYP / 8 TYP 1599112 /2 1 PAIR 115 5/16 / 8 TYPØ 35/16 3PAIR PAIR 912 15 1/ 2 15 PAIR Ø 5/16 5/16 PAIR 33PAIR 12 1 PAIR 115 / 8 TYPØ 5/16 3 PAIR 9 Ø 7/16 7/16 ØØ 7/16 7/16 ØØ 7/16 Ø 7/16 12 1 11/ 8 TYP TYPØ 5/16 115/ 8PAIR 3 PAIR Ø 7/16 99 1 11 1//88 TYP TYP 12 9 15 PAIR Ø 5/16 1 1/ 8 TYP 3 PAIR Ø 7/16 912 15 PAIR Ø 5/16 3 PAIR Ø 7/16 1 1/ 8 TYP 9 9 5/8 5/8 1 1/ 8 TYP 1 1/ 8 TYP 1 1/ 8 TYP 9 9 9 TMGBA12L15PT 38 www.erico.com Telecom Ground Bars TGB & TMGB Telecom Ground Bar Splice Kits TGB Telecom Ground Bars with Insulators & Brackets • Includes 2 tinned copper splice plates and stainless steel fasteners TGB Splice Kit Thickness (in) Width (in) Length (in) TGBA12L06P Part No. 1/4 2 12 TGBA12L06PT 1/4 2 12 TGBA16L08P 1/4 2 15.5 TGBA16L08PT 1/4 2 15.5 TGBA18L10P 1/4 2 17.75 TGBA18L10PT 1/4 2 17.75 TGBA20L12P 1/4 2 20 TGBA20L12PT 1/4 2 20 TGBA24L14P 1/4 2 24 TGBA24L14PT 1/4 2 24 TGBA29L18P 1/4 2 29 TGBA29L18PT 1/4 2 29 Plating Tin Tin Tin TMGB Splice Kit Tin Part No. Tin Tin Width (in) Length (in) Material TGBSPLICEKIT 1/4 2 Tinned Copper TMGBSPLICEKIT 1/4 4 Tinned Copper TMGB Telecom Main Ground Bars with Insulators & Brackets TELECOM GROUND BARS Connecting Clamps FC BC BC FC ERIFLEX® FLEXIBAR Clamp Part No. Description A (in) B (mm) C (in) D (in) E (in) F (in) Diam (mm) Torque (ft/lbs) FC 50 x 24 2 20-24 2.32 1.42 2.95 2.05 M8 0.7 Thickness (in) Width (in) Length (in) TMGBA12L15P Part No. 1/4 4 12 TMGBA12L15PT 1/4 4 12 TMGBA16L19P 1/4 4 15.5 TMGBA16L19PT 1/4 4 15.5 TMGBA18L23P 1/4 4 17.75 TMGBA18L23PT 1/4 4 17.75 TMGBA20L27P 1/4 4 20 TMGBA20L27PT 1/4 4 20 TMGBA24L33P 1/4 4 24 TMGBA24L33PT 1/4 4 24 TMGBA29L41P 1/4 4 29 TMGBA29L41PT 1/4 4 29 www.erico.com Plating Tin Tin Tin 553030 FC 50 x 32 2 32 2.32 2.95 2.36 M8 0.8 553040 FC 50 x 40 2 40 2.32 2.05 2.95 2.68 M8 0.91 553050 FC 80 x 24 3.18 20-24 3.5 1.42 4.13 2.05 M8 0.95 553060 FC 80 x 32 3.18 32 3.5 1.73 4.13 2.36 M8 1.08 553070 FC 80 x 50 3.18 50 3.5 2.44 4.13 3.07 M8 1.41 568700 FC 100 x 32 3.97 32 4.29 1.73 4.92 2.36 M8 1.47 568730 FC 120 x 32 32 5.08 1.73 4.92 2.36 M8 1.67 4.4 1.73 Ribbed-Steel Busbar Clamp Part No. Description A (in) B (in) C (in) Ø (mm) Torque (ft/lbs) Tin Tin Tin 39 553200 BC 30 2.2 1.65 1.37 M6 553210 BC 40 2.6 2.05 1.77 M6 5.16 553220 BC 50 3.26 2.52 2.16 M8 14.75 5.16 553230 BC 63 3.66 2.91 2.55 M8 14.75 553250 BC 80 4.64 3.78 3.34 M10 29.5 553260 BC 100 5.67 4.64 4.21 M10 29.5 EQUIPOTENTIAL BONDING 553020 Perimeter Grounding Bus Bars PERIMETER GROUNDING BUS BARS E P G ERITECH® Perimeter Ground Designation Length Configuration A = Insulator & Bracket C = Bar only EPGC1428X8FL (Typ) (Flat) 1 = 1” 2 = 2” 4 = 4” 18 = 1/8” 14 = 1/4” Example: A) 1/4 x 2 x 120 (straight bar) = EPGC142120 30” Spacing Typ. EPGC142120 (Typ) B) 1/4 x 2 x 6 x 6 (right angle corner) = EPGC1426X6 EQUIPOTENTIAL BONDING Width Thickness Stock Length = 120” Bent Bars (Radius) = 6” x 6” Bent Bars (Flat) = 8” x 8” Note: Not all insulators and brackets are shown CADWELD® Connection 40 EPGC1426X6 (Typ) www.erico.com Perimeter Grounding Bus Bars Straight Perimeter Bars with 7/16” Holes on 30” Centers Bus Bars with Flat 90-degree Angle for Doors (8” x 8”) Width Length Width 30” Thickness (in) Width (in) Length (in) EPGC141120 Part No. 1/4 1 120 EPGC142120 1/4 2 120 EPGC142120T* 1/4 2 120 EPGC142144 1/4 2 144 EPGC143120 EPGC144120 1/4 1/4 3 4 120 120 EPGC181120 EPGC182120 1/4 1/8 1 2 120 120 EPGC183144 1/8 3 144 Part No. Thickness (in) Width (in) Length (in) EPGC184120 1/8 4 120 EPGC1418X8FL 1/4 1 8 EPGC1428X8FL EPGC1448X8FL 1/4 1/4 2 4 8 8 EPGC1818X8FL EPGC1828X8FL 1/8 1/8 1 2 8 8 EPGC1848X8FL 1/8 4 8 Length Width * Tinned copper bar Bent Bus Bars with 90-degree Angle for Corners (6” x 6”) 6” 6” Part No. PERIMETER GROUNDING BUS BARS Width FAA Ground Bars Thickness (in) Width (in) Length (in) EPGC1236X6 1/2 3 6 EPGC1416X6 1/4 1 6 EPGC1426X6 1/4 2 6 EPGC1426X6T* 1/4 2 6 EPGC1428X8 1/4 2 8 EPGC1436X6 1/4 3 6 EPGC1446X6 1/4 4 6 EPGC1446X6T* 1/4 4 6 EPGC1816X6 1/8 1 6 EPGC1826X6 1/8 2 6 EPGC1846X6 1/8 4 6 FAA-Style Ground Bar • FAA ground bars available in many sizes. * Tinned copper bar • Customer to provide: Ground bar size CADWELD® Type BA Connections Hole pattern Plexiglass size Plexiglass markings Part No. Mold Part No. BACCE Width (in) Length (in) Bar Thickness (in) Bar Width (in) Welding Material B540C130C 1/4 6 14 1/8 1 45 B540C131C 1/4 6 10 B540C132C 1/4 6 10 BACCH 1/8 2 90 BACCK BADCM 1/8 1/8 3 4 200 250 BACEE BACEH 1/4 1/4 1 2 90 200 BADEK 1/4 3 200 (2) BADEM 1/4 4 500 www.erico.com Thickness (in) * Specify size. Contact ERICO for quote. 41 EQUIPOTENTIAL BONDING Plexiglass Protective Covers Equipment Ground Plates Cast Ground Plates • Convenient ground system connection points in concrete structures • Used for equipment, machinery and structure grounding • Made from a copper alloy • Result in current carrying capacity equal to that of the conductor or stud Equipment Ground Plate Assemblies • Will not loosen or corrode 2 1/ 2“ Use a CADWELD® mold (Type TA or Type SS) when connecting the ERITECH® brand of cast ground plate to the ground conductor. The cast ground plate stud size noted above fits the mold opening for a cable of the same size. Reference CADWELD catalog (A1A) for more information. 3“ 1 1/ 2“ 2 1/ 4“ 1” Examples: • Tee connection of 250 cable to B1642Q (4/0 stud size), use mold TAC2V2Q. • Splice connection of 250 cable to B1642Q, use mold SSC2Q2V. 3 “–16, 1 “ DEEP — 4 HOLES 8 2 / / Part No. Description B1612Q Cast ground plate with 4/0 stud B1613Q Cast ground plate with 500 MCM stud 1 5 8“ / 3“ Clamp Style Ground Plate • Cast bronze grounding plate 3 1/ 4“ 1 3/ 4“ • Dimensions similar to B164 Series LPC682 • Cable connection under bolt tension 1 “–13, 1 “ DEEP — 2 HOLES 2 2 / / Part No. EQUIPOTENTIAL BONDING DB Series Description B1622Q Cast ground plate with 4/0 stud 3 1/ 4“ 3“ 1 3 4“ / 1 3/ 4“ Reference Code øA øB (mm) øD (mm) F (mm) DB-10A M10 16 50 55 DB-12A M12 16 50 55 DB-16A M16 16 50 55 3 1/ 4“ 1 “–13, 1 “ DEEP — 4 HOLES 2 2 / Part No. 42 / Description B1642Q Cast ground plate with 4/0 stud B1643Q Cast ground plate with 500 MCM stud www.erico.com Equipment Ground Plate Assemblies • Assemblies use equipment ground plate parts: B1612Q [A], B1613Q [B], B1622Q [C], B1642Q [D], and B1643Q [E] • Custom lengths available; contact ERICO for details Cable Length (inches) Ground Plate Part Number Cable Code #6 Solid = 1G #4 Stranded = 1L #2 Stranded = 1V B1612Q = “A” B1613Q = “B” B1622Q = “C” B1642Q = “D” B1643Q = “E” 1/0 Stranded = 2C 2/0 Stranded = 2G 4/0 Stranded = 2Q 250 MCM Stranded = 2V 350 MCM Stranded = 3D 500 MCM Stranded = 3Q A B532 SS B531 B530 RB B533 RA TA www.erico.com Equipment Ground Plate Assemblies RA = “B530” RB = “B531” SS = “B532” TA = “B533” B530 A 2Q 72 43 EQUIPOTENTIAL BONDING Ground Plate Configuration Aircraft Grounding Receptacles • Copper alloy castings for use in static grounding systems of aircraft refueling areas • Easily connected to grounding system conductor and/or ground rods • Designed for simple installation with flush paved surfaces • Compatible with CADWELD® connections Grounding Receptacles with Ball Stud Grounding Receptacles with Bar Attachment Point Attachment Bar Ball, 3/4” Diameter (B165R) Ball, 5/8” Diameter (B165) B B A C 1/2” Pipe for Type RA & RB Connections Aircraft Grounding Receptacles Part No. Attachment Point Depth (in) (A) Diameter (in) at Grade Level (B) 1/2” Pipe for Type RA & RB Connections Standard Packaging Quantity Part No. 4-1/2 2-3/4 1 B166* 3/4” Diameter Bar — 2-3/4 1 B166B (Cover for B166, included) Removable 3/4” Ball Stud 4-1/2 2-3/4 1 B167 1.5” Diameter Bar Removable 3/4” Ball Stud 4-1/2 2-3/4 1 B167B (Cover for B167, included) B165* 3/4” Ball Stud B165B (Cover for B165, included) B165R* B165RS* Depth (in) (A) Attachment Point Diameter Maximum Standard (in) at Grade Diameter Packaging Level (B) (in) (C) Quantity 6-1/4 3-7/8 4-3/4 1 — 3-7/8 — 1 7-1/4 4-3/4 6-1/2 1 — 4-3/4 — 1 * Aircraft static grounding clamp B2617A can be used to connect to the B165, B165R, and B166. Copper-bonded Aircraft Tie Down Rods 5” Specifications 663400 Grounding Receptacles for Sectional Ground Rods 1-1/2” • Copper alloy castings for use in static grounding systems of aircraft refueling areas Nominal 3/4” diameter x 10’ length 1” 10” • Easily connected to grounding system conductor and/or ground rods • Designed for simple installation with flush paved surfaces • Standard pin connection • Chain-retained cover plate • Couple directly to 3/4” sectional or extension rod EQUIPOTENTIAL BONDING Depression Mold DM5834 Plastic for making 3” x 6” x 2.5” deep depression in concrete pour around loop in aircraft tie-down. Part No. Standard Packaging Quantity LPC680 1 LPC681** 1 ** Spring clip included to secure cover plate. 44 www.erico.com Signal Reference Grid (SRG) The importance of SRGs for Computer Applications In order to minimize the effects of noise, many computer manufacturers, users and government agencies have detailed specifications regarding computer grounding. Computer installations are particularly sensitive to: • Coupling between adjacent power, data circuits and ground, where noise can be introduced into cables — even nearby lightning strikes can be a real threat. • Noise levels from nearby transmitters may be a serious problem and require shielding. Components of the SRG Signal Reference Grid (SRG) Effective SRG uses: • A multitude of conductors to create a very low impedance to noise at any frequency • 2-foot spacing between conductors • Terminations that provide a constant impedance over the life of the facility • Multiple paths within the SRG to allow the noise currents to divide at each crossover, which further reduces voltage drop • A mesh made of flat copper strips to provide the most functional low impedance and cost effective computer grounding system available • Welded connections to assure a noise-free bond Welded connections are often specified because they are the only connections proven to assure a “noisefree” bond. Normal shock and vibration jar mechanical connections, creating electronic noise. This causes relatively high Ldi/dt voltages, due to a sudden change in connection impedance. This sudden change can result in pulses which can be coupled onto the signal circuits. These unwanted signals can create false data or even cause permanent circuit damage. Corrosion, dirt and cleaning fluids cannot interfere with the molecular bond of a welded joint. www.erico.com Pre-fabricated Signal Reference Grid installed under computer room floor. 45 EQUIPOTENTIAL BONDING Welded Connections Signal Reference Grid (SRG) The Signal Reference Grid (SRG) is a pre-fabricated, low impedance network of conductors established to create an equipotential plane for high frequency, low voltage digital signals in such applications as intensive computer, telemetry and telecommunications installations. Proper grounding and bonding of sensitive electronic systems, including computer installations, requires careful consideration of all frequencies from DC to over 100 megahertz. The local requirements for electrical fault current and lightning protection must also be met. Digital signal line voltages are typically low. Their sensitivity to transient noise is very high (typically 1 volt for some digital systems). The SRG complies with IEEE® Standard 1100-1992 for grounding practices in sensitive electronic environments. The safety grounding system required by code does not address the special requirements of noise immunity. An additional “grounding” system called the Signal Reference Grid (SRG) is needed for trouble-free equipment performance. Computer Equipment Power Ground Center, #4 AWG minimum CADWELD CADWELD® connection, connection, #4 AWG to steel column #4 AWG to steel column Low impedance riser equipment bond, with CADWELD connection to SRG Power Center Concrete Floor Slab Signal Reference Grid (SRG) All conduits, water pipes, etc. bonded to SRG CADWELD connection #6 AWG to pedestal CADWELD connection #6 AWG to SRG CADWELD connection #6 AWG to SRG CADWELD connection between adjacent SRG sections Signal Reference Grid (SRG) Pre-engineered copper strip sections CADWELD exothermic Type TW welded connections Important points to consider when installing an SRG: EQUIPOTENTIAL BONDING • Local codes must be followed. • All columns, conduits, water pipes, ducts, etc. entering the computer room shall be bonded to the SRG (at each end of the room if these are horizontal). • All equipment shall be bonded to the ERITECH® brand of SRG using low impedance risers. Never connect to strip closest to outside wall. • Power distribution panels and power distribution center should be mounted directly to the building steel or • All raised floors within the computer room should be bonded to it by a short length of grounding conductor bolted stringer type. equal to the “green wire ground” but at least #4 AWG copper. The grounding wire inside any panel or • Every sixth raised floor pedestal in each direction shall be enclosure supplying AC power to the computer must be connected to the SRG using a #6 AWG concentric copper bonded to its enclosure. conductor. The connection to both thepedestal and the SRG shall be a CADWELD exothermic connection. 46 www.erico.com Signal Reference Grid (SRG) Signal Reference Grids • Manufactured from 2” wide x 26 gauge (0.0159”) copper strips • Custom sizes available (see part numbering below) CADWELD® Type TW connection Factory-made connection Copper SRG Strips The pre-fabricated Signal Reference Grid sections are constructed with factory-made connections, and then each section is connected on site with type TW field made connections. Low Impedance Riser (LIR) • Welded to the SRG using CADWELD® mold type TW • 5 /16” hole in one end for connecting to equipment (same material as SRG) Misalignment allowed between adjacent sections • 40,481 circular mils • 23 ohms impedence for 12” length at 20 MHz SRG B = 24” C = 48” F = 12” G = 36” Part No. Width A = 4’ B = 6’ C = 8’ D = 10’ E = 12’ F = 14’ G = 16’ H = 2’ Width (in) Length (in) 2 72 The Signal Reference Grid shall be manufactured from 2” wide by 26 gauge (0.0159 inch thick) copper strips on 2’, 600 mm or 1200 mm centers. All crossovers shall be joined by welding. The SRG shall be furnished 4’ to 16’ wide. The sections shall be rolled on tubes with the outside of the roll protected for shipment. These sections shall be bonded to each other in the field with CADWELD® connections. Length in J = 3’ Feet K = 5’ (3 digits) L = 7’ M = 9’ Grid Spacing (in) Width (ft) Length (ft) SRGBD100 24 x 24 10 100 SRGBE100 24 x 24 12 100 SRGBG100 24 x 24 16 100 www.erico.com Thickness 26 gauge (0.0159") How to Specify SRG Part Numbering Grid Spacing Part No. B802D01A72 Note: 1. Other strip sizes are available 2. Other spacing is available 3. Roll weight usually limited to about 200 lbs. gross weight for convenience (1200 sq. ft.) 47 EQUIPOTENTIAL BONDING Overlapped strips from adjacent sections Signal Reference Grid (SRG) Type TW field-made connection Signal Reference Grid (SRG) CADWELD® Standard Connections to Steel Pedestal Conductor Size (7-Strand) Pedestal Type CADWELD Mold Part No. Welding Material Handle Frame #6 AWG 1” round VTP1H005M 15 B399CS #6 AWG 7/8” square VGT1H004M 15 B399AS #4 AWG 1” round VTP1L003M 15 B399CS #4 AWG 7/8” square VGT1L010M 25 B399AS #2 AWG 1” round VTP1V004M 15 B399CS #2 AWG 7/8” square VGT1V004M 25 B399AS CADWELD® EXOLON Connections to Steel Pedestal Signal Reference Grid (SRG) Conductor Size (7-Strand) Pedestal Type CADWELD Mold Part No. Welding Material Handle Frame #6 AWG 1” round XLVTP1H005M XL15 B399CS #6 AWG 7/8” square XLVGP1H004M XL15 XLB399BS #4 AWG 1” round XLVTP1L003M XL15 XLB399CS #4 AWG 7/8” square XLVGP1L010M XL15 XLB399BS #2 AWG 1” round XLVTP1V004M XL15 XLB399CS #2 AWG 7/8” square XLVGP1V004M XL15 XLB399BS CADWELD® Connections to 26 Gauge x 2” SRG Conductor Size (7-Strand) Mold Style Mold Part No. Welding Material Handle Clamp #6 CADWELD EXOLON Standard XLHAC1H013 HAC1H013 XL25 25 XLL160 L160 #4 CADWELD EXOLON Standard XLHAC1L020 HAC1L020 XL32 32 XLL160 L160 #2 CADWELD EXOLON Standard XLHAC1V012 HAC1V012 XL32 32 XLL160 L160 CADWELD® Type TW Connections Common Bonding Network Jumper (CBNJ) Mold Part No. EQUIPOTENTIAL BONDING Mold Style Welding Material XLTWR107A3 CADWELD® EXOLON XL32 Handle Clamp XLL160 TWR107A3 Standard 32 L160 SRG • Helps to achieve a secure electrical connection in telecommunications *CADWELD EXOLON is a low-emission welding process and is recommended on retrofit jobs. To start the CADWELD EXOLON reaction, the CADWELD EXOLON battery pack is required (part # XLB971A1). Welding tray (part # XLB974B2) can be used under the mold to protect cables and equipment from hot materials. • Stranded wire allows for small radius bends • Tinned copper lug and hardware included 48 Part No. Cable Size (AWG) Cable Length (ft) Standard Package CBNJ09 6 Stranded 9 25 CBNJ09P10 6 Stranded 9 50 www.erico.com Signal Reference Grid (SRG) Mesh Bonding Network Connectors SRGC46 SRGC46 • MBNC heavy duty clamps with stainless steel hardware, suitable for direct burial (UL® 467 Listed) • Allow for fast, simple and economical field connection of grounding and bonding wires • Can accommodate additional pigtails that can be used to connect to building steel and equipment • Can be combined with Universal Pedestal Clamp (part # UPCJ) for bonding to various pedestal sizes for mesh bonding networks (MBN) Part No. MBNC82 Conductor Range (AWG)* 8 solid – 2 stranded Conductor Range (Metric) Standard Package 10 mm2 – 35 mm2 25 * Stranded conductors #8 – 2 AWG (10 mm – 35 mm2): 7 or 19 strands 2 Universal Pedestal Clamp with Cable Management Feature • Only one attachment required for both mesh bonding and cable management • Eliminate need for separate mounting brackets for different pedestal types or sizes Signal Reference Grid (SRG) MBNC • Mesh bonding conductors do not have to bend around each pedestal to conform to grid pattern SRG Clamp & Connector • UL® Listed as a grounding/bonding clamp in addition to a cable support (Full Code compliance NEC® Article 250 and 300) Part No. Part No. SRGC46 SRGC46BR www.erico.com Description SRG Connector for #4 and #6 AWG solid or stranded conductor Pedestal mounting bracket for 7/8” square or 1” round pedestals Standard Package Conductor Range (AWG)* Standard Conductor Range Pedestal Size (Round or Square) Package (Metric)* 7/8” – 2” 8 solid – 25 10 mm2 – 35 mm2 (2.2 cm – 5.1 cm) 2 stranded * Stranded conductors #8 – 2 AWG (10 mm2 – 35 mm2): 7 or 19 strands MBNUPCJ82 20 10 49 EQUIPOTENTIAL BONDING • Stainless steel construction of bracket and hardware reduces potential for galvanic corrosion Equipotential Mesh and Mats Prefabricated Wire Mesh Overhang Configurations ERITECH® brand of prefabricated wire mesh from ERICO is a convenient, efficient and economical means of improving grounding systems at facilities with highvoltage installations and wherever large area grounds are required. Equipotential mesh reduces step potentials at power plants and substations, and effectively minimizes ground plane fluctuations at communications antenna sites. Wire mesh is also an excellent ground screen, reflector and electronic shield for large facilities. M = Conductor Spacing L = Total Length W = Total Width Standard overhang for interconnecting sections of mesh Personnel safety mats, made of prefabricated wire mesh, are ideal for systems designed to protect operators against “touch potentials” at manually operated disconnect switches. Equipotential Mesh Features • Silver brazed joints provide strength to resist separation during installation and bear the traffic of heavy vehicles • Furnished in rolls up to 20’ wide EQUIPOTENTIAL MESH AND MATS • 500 lbs. maximum weight • Conductor spacing in many rectangular configurations up to 24” x 48” in 2” increments • Normally supplied in sections with standard overhang for interconnecting (1/2 conductor spacing + 2”) No overhang CADWELD® Connections Ground Conductor Half-spacing overhang EQUIPOTENTIAL BONDING Mesh Available Wire Sizes and Conductivity Wire Size (AWG) Material Conductivity #6 pure copper 100% #6 copper-clad steel 30% or 40% #8 pure copper 100% #8 copper-clad steel 30% or 40% pure copper 100% #10 50 www.erico.com Equipotential Mesh and Mats Easy Installation • No digging or trenching required • Unroll over the ground • Interconnect by welding to adjacent sections of mesh using CADWELD® • Weld to the main ground grid in substations or welded to ground rods • May be covered with a layer of earth or crushed stone depending on the application Interconnecting • The CADWELD process provides a rapid and economical method of interconnecting mesh in the field • Resulting weld is permanent and corrosion resistant • Current carrying capacity equal to that of the conductor Net Weight (lbs) per 100 Square Feet ∆ Conductor Spacing (in) Copper-clad Steel Wire (AWG) CADWELD Mold Part No.* Welding Material Solid Copper Wire (AWG) #6 solid copper Solid Wire Sizes (AWG) PGT-06CU 25 #6 #8 #10 #6 #8 #10 #6 copper-clad steel PGT-06CS 15 2x2 888 558 351 974 609 383 #8 solid copper PGT-08CU 15 4x4 443 279 175 487 305 192 #8 copper-clad steel PGT-08CS 15 6x6 295 186 117 325 203 128 #10 solid copper PGT-10CU 15 8x8 222 139 88 243 153 96 #10 copper-clad steel PGT-10CS 15 12 x 12 148 93 59 163 102 64 24 x 24 74 47 29 91 51 32 48 x 48 56 35 23 62 38 24 * Includes mold handles. ∆ Add 75 lbs per roll for approximate shipping weight. Suggested Specifications Connection Type PG Prefabricated wire mesh shall be manufactured using (a)* AWG bare, solid (b)* wire on a (c)* inch x (c)* inch conductor spacing with all cross connections silver brazed using a 35% silver alloy brazing material and a non-corrosive flux. It shall be (d)* feet, (d)* inches wide by (e)* feet, (e)* inches long with (f)* inches overhang on both sides and both ends, and shall be wound on a fiber tube with the outside of the roll protected by wood strips interconnected with steel wire. CADWELD Connections of Center Wire to Mesh or Safety Mats Mat Wire (AWG) #6 Solid #8 Solid * (a) Wire size, #6, #8, #10, or #12 AWG. (b) 30% or 40% conductivity copper-clad or pure copper. (c) 2” x 2” minimum to 48” x 24” maximum (in 2” increments). (d) 20’, 4” maximum. (e) Maximum length determined by weight, with a 500 lbs. maximum net weight. (f) No overhang, an overhang equal to one-half conductor spacing or an overhang equal to one-half conductor spacing plus 2” (for interconnecting). www.erico.com #10 Solid Center Wire Size (AWG) CADWELD Mold Part No.** Welding Material 65 1/0 PTC1G2C 2/0 PTC1G2G 65 4/0 PTC1G2Q 90 65 1/0 PTC1D2C 2/0 PTC1D2G 65 4/0 PTC1D2Q 90 1/0 PTC1A2C 65 2/0 PTC1A2G 65 4/0 PTC1A2Q 90 ** Molds require L160 handle clamps sold separately. Connection Type PT 51 EQUIPOTENTIAL BONDING Weight of Mesh EQUIPOTENTIAL MESH AND MATS CADWELD® Connections Joining Adjacent Sections of Wire Mesh or Safety Mats Equipotential Mesh and Mats Personnel Safety Mats Available Mat Wire Sizes and Materials EQUIPOTENTIAL BONDING EQUIPOTENTIAL MESH AND MATS Wire Size (AWG) Material Conductivity #4 pure copper 100% #6 pure copper 100% #6 copper-clad steel 30% or 40% #8 pure copper 100% #8 copper-clad steel 30% or 40% Standard Mat Sizes (ft) Conductor Spacing (in) 4x4 2x2 4x6 4x4 6x8 6x6 Standard Configurations 8x8 M = Conductor Spacing in Inches L = Length in Feet (not including overhang) W = Width in Feet Standard Safety Mat 12 x 12 Suggested Specifications Standard Personnel Safety Mats: Prefabricated personnel safety mats shall be manufactured using (a)* AWG bare, solid (b)* wire on (c)* inches x (c)* inches conductor spacing. All cross connections shall be silver brazed using a 35% silver brazing alloy and a noncorrosive flux. Overall mat size shall be (d)* feet x (d)* feet. Mats With Center Wire: Safety Mat with Center Wire* Prefabricated personnel safety mats shall be manufactured using (a)* AWG bare, solid (b)* wire on (c)* inches x (c)* inches conductor spacing with (e)* diameter solid copper center wire through the (f)* length overhanging each end (g)* inches. All cross connections shall be silver brazed using a 35% silver brazing alloy and a non-corrosive flux. Overall mat size shall be (d)* feet x (d)* feet. * (a) #4, #6 or #8 AWG (see chart above). (b) 30% or 40% conductivity copper-clad or pure copper (#4 available only in pure copper). (c) Minimum of 2 inches, maximum of 12 inches in 2-inch increments (not available in 10-inch increments). (d) Standard sizes are 4 feet x 4 feet and 4 feet x 6 feet with maximum 6 feet x 8 feet. (e) 5/16 inch (1/0 solid) or 3/8 inch (2/0 solid). Stranded cable is also available (see chart above). (f) Longest or shortest. (g) Center wire is either flush (0-inch overhang) or with a 6-inch overhang. Safety Mat with Overhanging Center Wire* 52 www.erico.com Equipotential Mesh and Mats Pool Mesh Length (ft) Conductor (AWG) POOLMESH250 2 50 8 Solid POOLMESH2100 2 100 8 Solid POOLMESH350 3 50 8 Solid POOLMESH3100 3 100 8 Solid Wire Size (AWG) 1/0 Solid or Stranded Expanded Metal Mesh 2/0 Solid or Stranded 4/0 Stranded 250 MCM Stranded 300 MCM Stranded 350 MCM Stranded *Standard Center Wire 500 MCM Stranded (length-wise or width-wise) EQUIPOTENTIAL MESH AND MATS Width (ft) Part No. Net Weight (lbs) per Standard Mat* Conductor Spacing (in) 2x2 4x4 6x6 8x8 12 x 12 Wire Size 4 x 4 #6 Copper-clad 14.6 steel wire #8 Copper-clad 9.2 steel wire 4x6 4x4 4x6 4x4 4x6 4x4 4x6 4x4 4x6 21.7 7.6 11.2 5.3 7.7 4.1 6.0 2.9 4.2 13.7 4.8 7.1 3.3 4.9 2.6 3.8 1.9 2.7 W L S * Weights are for copper-clad wire. Add 10% for approximate weight of solid copper wire. Safety mats are palletized for shipment. Add 50 pounds per pallet for gross weight. Maximum of 100 mats per pallet. T Contact ERICO for more information. www.erico.com 53 L = Long dimension S = Short dimension W = Strand width T = Thickness EQUIPOTENTIAL BONDING Standard Mat Size (sq ft) Bonding Devices B21-Series Prefabricated Lug Bonds Prefabricated lug bonds are custom made to specifications. Common usage includes cable tray bonding and grounding, structure bonds, surge arrester leads and power jumpers. Part Number Coding B21 2 1L “X” Bond Length in inches (from outer-most hole center) B-21 Lug Bond Assembly Cable Code #4 Stranded = 1L 1/0 Stranded = 2C #2 Stranded = 1V 2/0 Stranded = 2G #1 Stranded = 1Y 4/0 Stranded = 2Q 250 MCM Stranded = 2V Lug Configuration • Made with bare annealed copper cable ouble-Lug Bond, 1-Hole each on Straight Lugs D Double-Lug Bond, 2-Holes each on Straight Lugs Double-Lug Bond, 1-Hole each on 45º Lugs Double-Lug Bond, 2-Holes each on 45º Lugs = = = = “2” “3” “4” “5” (see image A) (see image B) (see image C) (see image D) • Tinned copper NEMA® lugs welded to the cable with CADWELD® connections S ingle-Lug Bond Stub, 1-Hole on Straight Lug Single-Lug Bond Stub, 2-Holes on Straight Lug Single-Lug Bond Stub, 1-Hole on 45º Lug Single-Lug Bond Stub, 2-Holes on 45º Lug = = = = “6” “7” “8” “9” (see image E) (see image F) (see image G) (see image H) Double-Lug Bond with 1-Hole NEMA Lugs (Straight) A Double-Lug Bond with 2-Hole NEMA Lugs (Straight) B Double-Lug Bond with 1-Hole NEMA Lugs (45º Angle) C Double-Lug Bond with 2-Hole NEMA Lugs (45º Angle) D Double-Lug Bond Part No.* BONDING DEVICES Cable Size Stranding (AWG) Lug Size (in) B212-parts One Hole B214-parts One Hole 45º B215-parts Two Hole 45º #4 7-strand 1/8 x 1 B2121L -”X” B2131L -”X” B2141L -”X” B2151L -”X” #2 7-strand 1/8 x 1 B2121V -”X” B2131V -”X” B2141V -”X” B2151V -”X” #1 7-strand 1/8 x 1 B2121Y -”X” B2131Y -”X” B2141Y -”X” B2151Y -”X” 1/0 7-strand 1/8 x 1 B2122C -”X” B2132C -”X” B2142C -”X” B2152C -”X” 2/0 7-strand 1/8 x 1 B2122G -”X” B2132G -”X” B2142G -”X” B2152G -”X” 4/0 7-strand 3/16 x 1 B2122Q -”X” B2132Q -”X” B2142Q -”X” B2152Q -”X” 250 MCM 19-strand 3/16 x 1 B2122V -”X” B2132V -”X” B2142V -”X” B2152V -”X” * “X” indicates total bond length in inches. Single-Lug Bond Stub with 1-Hole NEMA Lug (Straight) EQUIPOTENTIAL BONDING B213-parts Two Hole E Single-Lug Bond Stub with 2-Hole Single-Lug Bond Stub with Single-Lug Bond Stub with 2-Hole NEMA Lug (Straight) 1-Hole NEMA Lug (45º Angle) NEMA Lug (45º Angle) F G H Single-Lug Bond Stub Part No.* Cable Size Stranding (AWG) Lug Size (in) B216-parts One Hole B217-parts Two Hole B218-parts One Hole 45º B219-parts Two Hole 45º 4 7-strand 1/8 x 1 B2161L -”X” B2171L -”X” B2181L -”X” B2191L -”X” 2 7-strand 1/8 x 1 B2161V -”X” B2171V -”X” B2181V -”X” B2191V -”X” 1 7-strand 1/8 x 1 B2161Y -”X” B2171Y -”X” B2181Y -”X” B2191Y -”X” 1/0 7-strand 1/8 x 1 B2162C -”X” B2172C -”X” B2182C -”X” B2192C -”X” 2/0 7-strand 1/8 x 1 B2162G -”X” B2172G -”X” B2182G -”X” B2192G -”X” 4/0 7-strand 3/16 x 1 B2162Q -”X” B2172Q -”X” B2182Q -”X” B2192Q -”X” 250 MCM 19-strand 3/16 x 1 B2162V -”X” B2172V -”X” B2182V -”X” B2192V -”X” * “X” indicates total bond length in inches. 54 www.erico.com Bonding Devices Arc Weldable Bonds Arc weldable bonds are 4-ft pieces of concentric cable (19-strand) which are flash-welded to steel rod for a bonding connection to structural steel and to rebar. Arc weldable bonds are an economical alternative to exothermic welding when only a few connections need to be made and an arc welder is available on site. The rod is sized to match the ampacity of the cable for fault currents. Complete instructions are provided. Cable Size (AWG) Cable Length (ft) Steel Rod Diameter (in) Steel Rod Length (ft) EWB2G9164 2/0 Stranded 4 9/16 8 EWB2L584 3/0 Stranded 4 5/8 8 EWB2Q344 4/0 Stranded 4 3/4 8 Part No. All cable is 19 strand concentric. Welding to Rebar Welding to Building Steel Rebar Structural Steel Steel Rod Rebar 8 inch Steel Rod Steel Rod 4 1/4 inch minimum weld length BONDING DEVICES 8 inch Steel Rod 4 1/4 inch minimum weld length Copper Cable www.erico.com 55 EQUIPOTENTIAL BONDING Copper Cable Copper Bonding Straps – – – – Tinned electrolytic copper 0.15 mm wire UL® 467 File E220029 Allows bend very close to the contact Area working temperature up to 105° C Earth Braids With Integral Palms Comparison of Tensile Strength Flexible copper bonding straps (or Earth Braids) have one lug hole at each end, and are tinned for bimetallic use. Extra flexible construction for use on hinged or sliding door bond and on vibrating machinery bond. Lug holes for 1/4” diameter bolt. • Higher electrical contact • Resistance to vibration and fatigue • Excellent tensile strength • Recommended for EMI protection Solidified palms MBJ 6 - 150 - 6 Section mm2 Length mm Traditional braid Ø Holes mm Displacement EQUIPOTENTIAL BONDING COPPER BONDING STRAPS MBJ-Series Part No. Description Ø J T Ampacity Thick. Section L A mm mm2 mm mm mm mm Part No. Description Ampacity Thick. Section L Ø J T A mm mm2 mm mm mm mm 556600 MBJ 6-150-6 40 1.1 6 150 6.5 13 23 10 0.010 556770 MBJ 35-100-10 197 2.1 35 100 10.5 23 33 10 0.037 563410 MBJ 6-200-6 40 1.1 6 200 6.5 13 23 10 0.0167 556780 MBJ 35-150-10 197 2.1 35 150 10.5 23 33 10 0.054 556930 MBJ 10-200-6 75 1.1 10 200 6.5 12 22 10 0.022 556790 MBJ 35-200-10 197 2.1 35 200 10.5 23 33 10 0.072 556610 MBJ 10-300-6 75 1.1 10 300 6.5 12 22 10 0.033 556800 MBJ 35-250-10 197 2.1 35 250 10.5 23 33 10 0.089 0.089 563540 MBJ 16-100-6 120 1.5 16 100 6.5 15 25 10 0.018 565000 MBJ 35-250-25 197 2.1 35 250 25.5 40 50 10 556620 MBJ 16-100-8 120 1.5 16 100 8.5 15 25 10 0.018 556810 MBJ 35-300-10 197 2.1 35 300 10.5 23 33 10 0.110 563550 MBJ 16-150-6 120 1.5 16 150 6.5 15 25 10 0.035 556970 MBJ 35-500-10 197 2.1 35 500 10.5 23 33 10 0.180 556630 MBJ 16-150-8 120 1.5 16 150 8.5 15 25 10 0.035 556820 MBJ 50-100-10 250 2.5 50 100 10.5 28 38 10 0.052 563300 MBJ 16-200-6 120 1.5 16 200 6.5 15 25 10 0.033 556830 MBJ 50-150-10 250 2.5 50 150 10.5 28 38 10 0.077 556640 MBJ 16-200-8 120 1.5 16 200 8.5 15 25 10 0.033 563350 MBJ 50-200-6 250 2.5 50 200 6.5 28 38 10 0.120 556650 MBJ 16-250-8 120 1.5 16 250 8.5 15 25 10 0.040 556840 MBJ 50-200-10 250 2.5 50 200 10.5 28 38 10 0.120 563320 MBJ 16-300-6 120 1.5 16 300 6.5 15 25 10 0.050 563440 MBJ 50-200-12 250 2.5 50 200 12.5 28 38 10 0.120 556660 MBJ 16-300-8 120 1.5 16 300 8.5 15 25 10 0.050 563360 MBJ 50-200-16 250 2.5 50 200 16.5 28 38 10 0.110 556940 MBJ 16-500-8 120 1.5 16 500 8.5 15 25 10 0.082 563370 MBJ 50-200-18 250 2.5 50 200 18.5 28 38 10 0.110 556670 MBJ 25-100-10 150 1.5 25 100 10.5 23 33 10 0.027 556850 MBJ 50-250-10 250 2.5 50 250 10.5 28 38 10 0.127 0.150 556680 MBJ 25-150-10 150 1.5 25 150 10.5 23 33 10 0.039 563380 MBJ 50-300-6 250 2.5 50 300 6.5 28 38 10 563340 MBJ 25-200-6 150 1.5 25 200 6.5 23 33 10 0.052 556860 MBJ 50-300-10 250 2.5 50 300 10.5 28 38 10 0.153 556690 MBJ 25-200-10 150 1.5 25 200 10.5 23 33 10 0.052 563390 MBJ 50-300-16 250 2.5 50 300 16.5 28 38 10 0.150 563430 MBJ 25-200-12 150 1.5 25 200 12.5 23 33 10 0.052 563400 MBJ 50-300-18 250 2.5 50 300 18.5 28 38 10 0.140 556700 MBJ 25-250-10 150 1.5 25 250 10.5 23 33 10 0.064 556980 MBJ 50-500-10 250 2.5 50 500 10.5 28 38 10 0.255 556710 MBJ 25-300-10 150 1.5 25 300 10.5 23 33 10 0.077 563560 MBJ 50-500-12 250 2.5 50 500 12.5 28 38 10 0.255 556950 MBJ 25-500-10 150 1.5 25 500 10.5 23 33 10 0.013 563450 MBJ 70-300-6 290 5 70 300 6.5 28 38 10 0.210 556720 MBJ 30-100-10 180 2 30 100 10.5 23 33 10 0.032 563460 MBJ 70-300-10 290 5 70 300 10.5 28 38 10 0.210 556730 MBJ 30-150-10 180 2 30 150 10.5 23 33 10 0.047 563420 MBJ 70-300-12 290 5 70 300 12.5 28 38 10 0.210 556740 MBJ 30-200-10 180 2 30 200 10.5 23 33 10 0.062 563470 MBJ 70-300-16 290 5 70 300 16.5 28 38 10 0.200 556750 MBJ 30-250-10 180 2 30 250 10.5 23 33 10 0.075 563480 MBJ 70-300-22 290 3.5 70 300 22.5 40 50 10 0.200 556760 MBJ 30-300-10 180 2 30 300 10.5 23 33 10 0.092 563490 MBJ 70-500-10 290 5 70 500 10.5 28 38 10 0.340 556960 MBJ 30-500-10 180 2 30 500 10.5 23 33 10 0.155 563500 MBJ 100-250-16 349 4 100 250 16.5 50 60 10 0.254 563510 MBJ 100-250-30 349 4 100 250 30.5 50 60 10 0.254 563520 MBJ 100-500-16 349 4 100 500 16.5 50 60 10 0.508 563530 MBJ 100-500-30 349 4 100 500 30.5 50 60 10 0.508 56 www.erico.com Copper Bonding Straps Contact Kits • Metal nuts, bolts and washers for good electrical contact Custom Solutions (Made-to-order) Recommended Assembly ERICO can provide made-to-order, custom configurations to your drawing specifications. • 100 nuts – 100 bolts • 200 flat washers ERIFLEX® brand of copper braids can be made to custom lengths, widths, thicknesses and hole patterns; with PVC insulation; in flat or tubular shapes; using copper wire; in continuous coils; or with soldered studs or crimped lugs. Let ERICO solve your design and production scheduling challenges. • 200 contact washers (SAE® Grade 5 hardware) Part No. Torque (ft/lbs) Description 561400 Contact Kit 1/4 – 20 x 5/8” 9 100 561401 Contact Kit 5/16 – 18 x 1-1/4” 18 100 561402 Contact Kit 7/16 – 14 x 1-1/4” 50 100 561403 Contact Kit 7/16 – 14 x 2” 50 100 561404 Contact Kit 1/2 – 13 x 1-1/4” 75 100 561405 Contact Kit 1/2 – 13 x 1-1/2” 75 100 561406 Contact Kit 1/2 – 13 x 2” 75 100 Cable Runway Ground Strap (CRGS) Part No. Braid Cross Sectional Equivalent Cable Length (in) Standard Package CRGS6 6 Stranded 8 50 MTO Braid Check List: *Braid: Bare Copper ____ Tinned Copper ____ Stainless Steel ____ *Contact: Bare Copper ____ Nickel Plated ____ Silver Plated ____ Tinned Copper ____ Design: *OAL (Overall Length) ______ Number of Rows ______ Number of Layers ______ *Pad # 1 L_____ x W______ x T ______ *Pad #1 Number of holes ____________ *Pad # 2 L_____ x W______ x T ______ *Pad #2 Number of holes ____________ *Estimated cross section ____________sq.mm * Hardward pack (part no. CRGA6HW sold separately). Part No. Description Screw Size Standard Package CRGS6HW Hardware Pack for CRGS6 #12 - 24 50 Round braids with crimped lugs BJ-Series Part No. Description Section mm2 L mm ØD mm Intensity A * Must have 556900 BJ 6-150 S 6 150 6.5 45 10 556910 BJ 6-200 S 6 200 6.5 45 10 0.015 556920 BJ 10-300 S 10 300 6.5 75 10 0.033 www.erico.com 0.010 57 EQUIPOTENTIAL BONDING • Offers a better electrical connection than wires with lugs COPPER BONDING STRAPS • Bonds cable tray, wire mesh tray and cable runway components to the telecommunications grounding and bonding infrastructure CADWELD® Connection Type VB Fence Clamp Assemblies Flexible Jumpers for Fence and Gate Grounding Made from welding cable, flexible jumpers provide both conductor flexibility and strand protection, and are used to bond gates, switch operating handles and any other item where movement or vibration requires a flexible grounding jumper. CADWELD® Connection Type VB CADWELD® Connection Type VB CADWELD Connection Type TA The connections are made with CADWELD® exothermic connections using the same mold required for other fence post connections. Part Number Coding Example: EQUIPOTENTIAL BONDING FENCE CLAMP ASSEMBLIES Flexible Jumper FJ 2Q 24 Cable Code #2 Solid = 1T 2/0 Stranded = 2G 4/0 Stranded = 2Q CADWELD® Connection Type VB Length of Jumper (inches) CADWELD Connection Type TA Part No. Cable Code Cable Size (AWG) FJ1T18 1T #2 Stranded Length (in) 18 FJ1T24 1T #2 Stranded 24 FJ1T96 1T #2 Stranded 96 Conductor Size (AWG) Pipe Size (in) FJ2G12 2G 2/0 Stranded 12 2/0 2G 2/0 Stranded 16 * 1-1/4 – 3-1/2 VBC2G008V* FJ2G16 FJ2G18 2G 2/0 Stranded 18 VBC2Q006V* 115 FJ2G24 2G 2/0 Stranded 24 * 1-1/4 – 3-1/2 VBC-2Q-003 115 FJ2G36 2G 2/0 Stranded 36 FJ2G48 2G 2/0 Stranded 48 FJ2G72 2G 2/0 Stranded 72 FJ2G84 2G 2/0 Stranded 84 FJ2G96 2G 2/0 Stranded 96 FJ2G120 2G 2/0 Stranded 120 FJ2G144 2G 2/0 Stranded 144 FJ2G156 2G 2/0 Stranded 156 FJ2G192 2G 2/0 Stranded 192 FJ2G240 2G 2/0 Stranded 240 FJ2G300 2G 2/0 Stranded 300 FJ2G360 2G 2/0 Stranded 360 FJ2Q12 2Q 4/0 Stranded 12 FJ2Q16 2Q 4/0 Stranded 16 FJ2Q18 2Q 4/0 Stranded 18 FJ2Q24 2Q 4/0 Stranded 24 FJ2Q36 2Q 4/0 Stranded 36 FJ2Q48 2Q 4/0 Stranded 48 FJ2Q60 2Q 4/0 Stranded 60 FJ2Q96 2Q 4/0 Stranded 96 FJ2Q120 2Q 4/0 Stranded 120 FJ2Q144 2Q 4/0 Stranded 144 FJ2Q156 2Q 4/0 Stranded 156 FJ2Q180 2Q 4/0 Stranded 180 FJ2Q192 2Q 4/0 Stranded 192 FJ2Q240 2Q 4/0 Stranded 240 FJ2Q252 2Q 4/0 Stranded 252 4/0 CADWELD Mold Part No. Welding Material Size 90 VBC2G009 90 * Made to exact pipe size. Add nominal pipe size mold to part number. Example for CADWELD® Mold Part Numbering: 1. A 4” outside-diameter pipe is a 31/2” nominal pipe size. The mold part number for a 4/0 concentric conductor to this pipe would be: VSC2Q V 3.50 Base number (for flat surface) For vertical pipe 31/2” nominal pipe size 2. A nominal 2 x 21/4” H section uses mold code PH2. A 4/0 Type VB weld to this post would be VBC2QPH2. 58 www.erico.com Fence Clamp Assemblies Fence & Gate Clamp Assemblies A235 Pre-fabricated Fence Clamp Assemblies with Single Ground Lead • Ideal for when CADWELD® connections cannot be made to aluminum pipe or thin-wall steel tube Part Number Coding • Available for field-welding or with pre-fabricated cable and ground leads Nominal Pipe Size (in) B522B 1-1/4 B522C 1-1/2 B522D 2 B522E 2-1/2 B522F 3 Cable Size CADWELD® (AWG) Mold Part No. B522G 3-1/2 1/0 LAC2C002 65 4 2/0 LAC2G002 65 B522K 6 4/0 LAC2Q002 90 Cable Size (AWG) Ground Lead Length (ft) A235B2C3LH 1-1/4 1/0 Stranded 3 A235C2C1LH 1-1/2 1/0 Stranded 1 A235C2C1RH 1-1/2 1/0 Stranded 1 A235C2G2LH 1-1/2 2/0 Stranded 2 A235D2C1RH 2 1/0 Stranded 1 A235D2G2LH 2 2/0 Stranded 2 A235D2Q4RH 2 4/0 Stranded 4 A235E2C3RH 2-1/2 1/0 Stranded 3 A235E2G4LH 2-1/2 2/0 Stranded 4 A235E2Q2RH 2-1/2 4/0 Stranded 2 A235F2G2LH 3 2/0 Stranded 2 A235F2Q10RH 3 4/0 Stranded 10 A235F2Q5RH 3 4/0 Stranded 5 A235G2Q2RH 3-1/2 4/0 Stranded 2 A235G2Q4RH 3-1/2 4/0 Stranded 4 A235H2C4RH 4 1/0 Stranded 4 A235H2Q2LH 4 4/0 Stranded 2 A235H2Q2RH 4 4/0 Stranded 2 Left hand shown Part Number Coding Example: A237 C 2Q 8 Nominal pipe size (inches) B = 1-1/4” F = 3” C = 1-1/2” G = 3-1/2” D = 2” H = 4” E = 2-1/2” www.erico.com Ground Lead Length (feet) A237 Pre-fabricated Fence Clamp Assemblies with Double Ground Leads Welding Material B522H 2C = 1/0 Stranded 2G = 2/0 Stranded 2Q = 4/0 Stranded Nominal Pipe Size (in) Part No. B522 Fence Clamps for Field-Welded Connections Cable Code (AWG) Left Hand (LH) or Right Hand (RH) 59 Cable Code (AWG) 2C = 1/0 Stranded 2G = 2/0 Stranded 2Q = 4/0 Stranded Part No. Nominal Pipe Size (in) Cable Size (AWG) Length of Each Ground Lead (ft) A237C2Q8 1-1/2 4/0 Stranded 8 A237D2G1 2 2/0 Stranded 1 A237D2G2 2 2/0 Stranded 2 A237D2Q4 2 4/0 Stranded 4 A237E2Q1 2-1/2 4/0 Stranded 1 A237E2Q4 2-1/2 4/0 Stranded 4 A237F2C6 3 1/0 Stranded 6 A237F2Q4 3 4/0 Stranded 4 A237H2C1 4 1/0 Stranded 1 A237H2C4 4 1/0 Stranded 4 A237H2Q4 4 4/0 Stranded 4 Length of each Ground Lead (feet) FENCE CLAMP ASSEMBLIES B = 1-1/4” F = 3” C = 1-1/2” G = 3-1/2” D = 2” H = 4” E = 2-1/2” • Stainless steel hardware Part No. A235 B 2C 3 LH Nominal pipe size (inches) EQUIPOTENTIAL BONDING Example: • Made of tinned, electrolytic copper Fence Clamp Assemblies Gate A238 Pre-fabricated Gate Jumper Assemblies (size “X”) A239 Pre-fabricated Gate Jumper Assemblies with Ground Lead Gate Gate (size “X”) (size “X”) Gate (size “X”) Post Frame Post Frame (size “Y”) (size “Y”) Gate Gate (size “X”) (size “X”) Post Frame (size “Y”) Post Frame Post Frame Left hand shown (size “Y”) (size “Y”) Post Frame (size “Y”) Part Number Coding Example: A238 “XY” 2S 12 LH Nominal Nominal Clamp Gate Size Post Frame Codes (in) “X” Size (in) “Y” “XY” 1 1/4 EB 2 1/2 EC 1 1/2 3 3 1/2 4 FENCE CLAMP ASSEMBLIES Part No. 1 1/4 FB 1 1/2 FC 1 1/4 GB 1 1/2 GC 1 1/4 HB 1 1/2 HC 4/0 AWG Flexible Jumper Designation Example: A239 “XY” 2S 24 2Q 3 LH Jumper Length (inches) Left Hand (LH) or Right Hand (RH) A238EB2S12LH 2 1/2 1 1/4 4/0 Stranded 12 A238EB2S12RH 2 1/2 1 1/4 4/0 Stranded 12 A238EB2S18RH 2 1/2 1 1/4 4/0 Stranded 18 A238EC2S12LH 2 1/2 1 1/2 4/0 Stranded 12 A238EC2S24RH 2 /2 1 1/2 4/0 Stranded 24 A238EC2S8LH 2 1/2 1 1/2 4/0 Stranded 8 A238FB2S24LH 3 1 1/4 4/0 Stranded 24 A238FC2S12LH 3 1 1/2 4/0 Stranded 12 A238FC2S18RH 3 1 1/2 4/0 Stranded 18 A238FC2S24LH 3 1 1/2 4/0 Stranded 24 A238GC2S12LH 3 1/2 1 1/2 4/0 Stranded 12 A238GC2S18RH 3 1/2 1 1/2 4/0 Stranded 18 A238GC2S24LH 3 1/2 1 1/2 4/0 Stranded 24 A238HB2S18LH 4 1 1 /4 4/0 Stranded 18 A238HB2S18RH 4 1 1/4 4/0 Stranded 18 A238HC2S12LH 4 1 1/2 4/0 Stranded 12 A238HC2S15RH 4 1 1/2 4/0 Stranded 15 A238HC2S24LH 4 1 1/2 4/0 Stranded 24 Steel Pipe Sizes (Schedule 40) EQUIPOTENTIAL BONDING Part Number Coding Nominal Gate Nominal Post Jumper Cable Jumper Size (in) Frame Size (in) Size (AWG) Length (in) 1 Nominal Steel Pipe Size (in) Outside Diameter (in) Outside Diameter to Nearest Fraction (in) 1 1.315 1 /16 1 1 /4 1.660 1 /8 1 1/2 1.900 1 7/8 2 2.375 2 3 /8 2 /2 2.875 2 /8 3 3.500 3 /2 3 1/2 4.000 4 4 4.500 4 /2 1 5 5 7 1 1 Left hand shown Nominal Nominal Clamp Gate Size Post Frame Codes (in) “X” Size (in) “Y” “XY” 1 1/4 EB 2 1/2 EC 1 1/2 1 1/4 3 3 /2 1 4 FB 1 1/2 FC 1 1/4 GB 1 1/2 GC 1 1/4 HB 1 1/2 HC Part No. A239EB2S242Q3LH Jumper Length Ground Lead Length (inches) (feet) 4/0 AWG Flexible Jumper Designation Left Hand (LH) or Right Hand (RH) Ground Lead Cable Code (AWG) 2C = 1/0 Stranded 2G = 2/0 Stranded 2Q = 4/0 Stranded 9F = Copper-Clad Steel #9, 19-Strand Nominal Nominal Post Jumper Jumper Ground Lead Ground Gate Size Frame Size Cable Size Length Cable Size Lead (in) (in) (AWG) (in) (AWG) Length (ft) 2 1/2 1 1/4 4/0 Stranded 24 4/0 Stranded 3 A239EB2S242Q3RH 2 1/2 1 1/4 4/0 Stranded 24 4/0 Stranded 3 A239EB2S242Q4LH 2 1/2 1 1/4 4/0 Stranded 24 4/0 Stranded 4 A239EC2S182Q6LH 2 1/2 1 1/2 4/0 Stranded 18 4/0 Stranded 6 A239EC2S242C8RH 2 1/2 1 1/2 4/0 Stranded 24 1/0 Stranded 8 A239EC2S242G4LH 2 1/2 1 1/2 4/0 Stranded 24 2/0 Stranded 4 A239EC2S249F6LH 2 1/2 1 1/2 4/0 Stranded 24 #9, 19-Strand 6 A239EC2S249F6RH 2 1/2 1 1/2 4/0 Stranded 24 #9, 19-Strand 6 A239FC2S142C2RH 3 1 1/2 4/0 Stranded 14 1/0 Stranded 2 A239FC2S242C6LH 3 1 1/2 4/0 Stranded 24 1/0 Stranded 6 A239FC2S242G4RH 3 1 1/2 4/0 Stranded 24 2/0 Stranded 4 A239FC2S242Q10R 3 1 1/2 4/0 Stranded 24 4/0 Stranded 10 A239GB2S242Q4LH 3 1/2 1 1/4 4/0 Stranded 24 4/0 Stranded 4 A239GB2S242Q4RH 3 1/2 1 1/4 4/0 Stranded 24 4/0 Stranded 4 A239GC2S122Q2RH 3 1/2 1 1/2 4/0 Stranded 12 4/0 Stranded 2 A239GC2S242Q4LH 3 1/2 1 1/2 4/0 Stranded 24 4/0 Stranded 4 A239GC2S242Q4RH 3 1/2 1 1/2 4/0 Stranded 24 4/0 Stranded 4 A239HB2S122Q4LH 4 1 1/4 4/0 Stranded 12 4/0 Stranded 4 A239HB2S242Q1RH 4 1 1/4 4/0 Stranded 24 4/0 Stranded 1 A239HB2S242Q4LH 4 1 1/4 4/0 Stranded 24 4/0 Stranded 4 A239HC2S142C2RH 4 1 1/2 4/0 Stranded 14 1/0 Stranded 2 A239HC2S182Q6LH 4 1 1/2 4/0 Stranded 18 4/0 Stranded 6 A239HC2S189F1RH 4 1 1/2 4/0 Stranded 18 #9, 19-Strand 1 A239HC2S242C10L 4 1 1/2 4/0 Stranded 24 1/0 Stranded 10 A239HC2S242G2RH 4 1 1/2 4/0 Stranded 24 2/0 Stranded 2 60 www.erico.com Cables Cable Reels and Coils A805A01F Series A822SA111C & A822SB11C Series • Bare bronze cable • Galvanized steel • Extra flexible • 1/8” Orange insulated coiled cable • 3/16” diameter Part No. Length (ft) A805A01F-5 5 A805A01F-10 10 A805A01F-20 20 Part No. Length (ft) A822SA111C-5 5 A822SA111C-10 10 A822SA111C-20 20 A822SB111C20 20 20’ Cable Reel B2618A A806A3F Series • Cable length: 20’ • Orange insulated bronze cable • Extra flexible • Cable size: 3/32” diameter bare stainless steel • 3/16” diameter • Bare bronze cable • Extra flexible Part No. Length (ft) A806A03F-5 5 A806A03F-10 10 A806A03F-20 20 Features Two 1/4” bolt holes to affix Uses only one cable terminator. Other end of cable is grounded through metal reel case. Plated bolting surfaces and base. • Bare stainless steel cable • Cable length: 50’ • Extra flexible • Cable size: 3/32” diameter bare stainless steel • 1/8” diameter Length (ft) A822SAS-5 5 Features A822SAS-10 10 A822SAS-20 20 Two 1/2” bolt holes to affix Uses only one cable terminator. Other end of cable is grounded through metal reel case. Plated bolting surfaces and base. www.erico.com 61 EQUIPOTENTIAL BONDING 50’ Cable Reel B2618B A822SAS Series Part No. Static Grounding and bonding Static Grounding and Bonding Static Grounding and Bonding Static Grounding Clamps “C” Clamps B2610A Spring Clamp “C” Clamp B2615B • Bare bronze cable • Extra flexible Features Die Cast Aluminum Max Jaw Opening: 1” Throat Depth: 1” Max Cable Size: 1/8” Contact Points: 2 ea., Stainless Steel Release Harness: Not Available Features Bronze Max Jaw Opening: 1-1/4” Throat Depth: 1-1/2” Max Cable Size: 3/16” Length: 2-1/2” Contact Point: Bronze, Includes Crimp Lug B2611A Spring Clamp Static Grounding Components static grounding and bonding Features Die Cast Aluminum Max Jaw Opening: 1-1/2” Throat Depth: 2” Max Cable Size: 3/16” Contact Points: 3 ea., Stainless Steel Release Harness: Included B750A Static Grab Bar Holes for 1/2” Mounting Bolts B2614A Spring Clamp 1” x 18” Stainless Steel Tube Do Features 1/0 x 72” Copper Cable with Tinned Copper Lug Bronze Max Jaw Opening: 1” Throat Depth: 2-1/2” Max Cable Size: 3/16” Length: 9-1/2” Contact Points: 3 ea., Stainless Steel Release Harness: Included Wa ll • Stainless Steel • Length: 18” B2617A Aircraft Grounding Clamp EQUIPOTENTIAL BONDING or • Furnished with 6’ of 1/0 AWG copper conductor with a tinned copper lug • CADWELD® lug attached for connecting to the ground system Application – Touch before entry into static controlled assembly area. Features Die Cast Aluminum Max Jaw Opening: 3/4” Throat Depth: 5/32” Max Cable Size: 3/16” Contact Points: Plated Steel Release Harness: Not Available Fits rods up to 3/4” and CADWELD® Aircraft Grounding Receptacles B165 and B166 62 www.erico.com Ground Resistance Testers pg 60 pg 60 Ground tester pg 61 ground tester kits pg 61 resistance tester pg 61 cable reels www.erico.com 63 ground resistance testers clamp on probe Ground Resistance Testers ERICO offers a complete range of ground resistance testers. The units are lightweight and portable for ease of use in the field. Their robust design and splashproof construction help them withstand extreme conditions. The large LCD displays show required test connections and features a complete automatic test sequence for selected operations. Ground Tester Kits Part No. EST3640 Description Unit Weight (lbs) 2- and 3-Point Ground Tester Kit 35.01 • Measures ground resistance (2- and 3-Point) • Battery powered EST4620 EST4620 2-, 3- and 4-Point Ground Tester Kit 35.07 • Measures ground resistance (2- and 3-Point) and soil resistivity (4-Point) • Step voltage tests and touch potential measurements • Battery powered EST3640 EST4630 2-, 3- and 4-Point Ground Tester Kit 35.01 • Measures ground resistance (2- and 3-Point) and soil resistivity (4-Point) • Step voltage tests and touch potential measurements • AC powered with rechargeable NiMH batteries EST6472 37.08 • 3-Point Fall-of-Potential measurement with manual or automatic frequency selection and automatic lead compensation • 4 -Point soil resistivity measurement with automatic calculation of Rho and user selection of Wenner or Schlumberger test method • Earth coupling testing (3-Point earth coupling measurement • Manual or automatic frequency scan from 40 to 513Hz for test accuracy in electrically noisy environments • Selectable test voltage 16 or 32V up to 250mA test current • 2- and 4-Wire DC resistance measurement (Bond testing) with automatic polarity reversal • Ground resistance with 2 clamps (no auxiliary rods) • Includes DataView® software for data storage, real-time display, analysis, report generation and system configuration • Auto-off power management • Automatic recognition of all electrode connections and their resistance value • Stores up to 512 complete test results in internal memory • Optically isolated USB communication • AC powered with rechargeable NiMH batteries from wall charger or vehicle power EST4630 EST6472 • Fall-of-Potential method ground resistance testers 2-, 3- and 4-Point Ground Tester Kit (**) • Auto-ranging: automatically selects the optimum range • Designed to reject high levels of noise and interference • Extremely simple to operate: connect – press – read • LED on faceplate informs operator of high input noise, high auxiliary rod resistance and fault connections * Kits include: • May also be used for continuity tests on bonding • Two 300’ color-coded leads on spools (red and blue) • Two 100’ color-coded leads (green and black) • Four 14.5” T-shaped auxiliary ground electrodes • One set of five spaded lugs • 100’ tape measure • Carrying bag ** Clamp-on probe sold separately for use with EST6472 • Rugged dustproof and rainproof field case • Color-coded terminals • CE Mark 64 www.erico.com Ground Resistance Testers Handheld Ground Resistance Tester Part No. Description EST401 Handheld Ground Resistance Tester Cable Reels Ground Resistance Tester Model Comparison EST3640 EST4610 Type of Measurements 2 & 3 Point 2, 3, & 4 Point 2, 3, & 4 Point Soil Resistivity Test No Yes Yes Range 20Ω 200Ω 2000Ω Measurement Ranges 0.00 to 19.99Ω 20.0 to 199.9Ω 200 to 1999Ω Resolution 10mΩ 100mΩ 1Ω Test Current 10mA 1mA 0.1mA Open Voltage <42V Peak Operating Frequency 128 Hz Square Wave Accuracy +/- 2% of Reading +/- 1ct 0.1A,>250V, 0.25 x Fuse Protection 1.25"; 30kA Interupt Capacity EST4630 • 2 Heavy duty insulated thermoplastic 11” diameter reels with integral carrying handle, rugged base, and cranks for fast test lead retrieval • Test leads are marked every 25’ for easy auxiliary ground test stake positioning +/- 3% of Reading +/- 3ct • 500’ of #18 silicone rubber insulated wire on each reel, two different colors for easy stake identification High breaking capacity, 0.1A,>250V • The far end of test lead remains attached to reel base, which eliminates tangling and speeds up the process of test stake deployment. A jack built into the reel base connects the test lead to the test stake with an included jumper Low Battery Indication Test Kit Included Yes Yes Yes Clamp-on Probe Part No. Description Unit Weight (lbs) ESR182 Clamp-on Probe for use with EST6472 *** 3.0 www.erico.com 65 Part No. Description Unit Weight (lbs) ESTREELKIT500 500 ft. Cable Reels 17.0 ground resistance testers Models Technical Information Concentric Stranded Conductor Sizes Technical information Size (AWG/MCM/mm2) Circular Mils Stranding Nominal O.D. of Strand Approx, O.D. (inches) Approx, O.D. (mm) Weight (lbs/mft) CADWELD Cable Code 8 AWG 16,510 Solid – 0.1285 3.26 50.0 1D 8 AWG 16,510 7/.0486” 0.0486 0.1460 3.71 50.1 1E 6 AWG 26,240 Solid – 0.1620 4.11 79.5 1G 6 AWG 26,240 7/.0612” 0.0612 0.1840 4.67 81.1 1H 16 mm2 31,600 7/1.17 0.0461 0.2010 5.11 96.1 W3 4 AWG 41.740 Solid – 0.2043 5.19 126.3 1K 4 AWG 41,740 7/.0772” 0.0772 0.2320 5.89 129.0 1L 4 AWG 41,740 19/.0469” 0.0469 0.2350 5.97 129.0 1L 25 mm2 49,300 7/2.14 mm 0.0843 0.2530 6.43 152.5 Y1 25 mm2 49,300 19/1.35 0.0531 0.2660 6.76 152.5 Y1 2 AWG 66,360 Solid – 0.2576 6.54 200.9 1T 2 AWG 66,360 7/.0974” 0.0974 0.2920 7.42 204.9 1V 2 AWG 66,360 19/.0591” 0.0591 0.2920 7.42 205.0 1V 35 mm2 66,360 19/1.53 mm 0.0602 0.3010 7.65 211.0 Y2 50 mm2 98,500 19/1.78 mm 0.0701 0.3500 8.89 287.6 Y3 1/0 AWG 105,600 Solid – 0.3249 8.25 319.5 2B 1/0 AWG 105,600 7/.1228” 0.1228 0.3690 9.37 326.0 2C 2C 1/0 AWG 105,600 19/.0745” 0.0745 0.3730 9.47 326.0 2/0 AWG 133,100 Solid – 0.3648 9.27 402.8 2F 2/0 AWG 133,100 7/.1379” 0.1379 0.4140 10.52 410.9 2G 2/0 AWG 133,100 19/.0837” 0.0837 0.4190 10.64 410.9 2G 70 mm2 138,000 19/2.14 mm 0.0843 0.4210 10.69 415.3 Y4 3/0 AWG 167,800 Solid – 0.4096 10.40 507.8 2K 3/0 AWG 167,800 7/.1548” 0.1548 0.4650 11.81 518.0 2L 3/0 AWG 167,800 19/.0940” 0.0940 0.4700 11.94 518.0 2L 95 mm2 187,000 37/1.78 mm 0.0700 0.4910 12.47 576.5 Y5 Y5 95 mm2 187,000 19/2.52 0.0992 0.4960 12.60 576.5 4/0 AWG 211,600 Solid – 0.4600 11.68 610.5 2P 4/0 AWG 211,600 7/.1739” 0.1739 0.5220 13.26 653.0 2Q 2Q 4/0 AWG 211,600 19/.1055” 0.1055 0.5280 13.41 653.0 120 mm2 237,000 37/2.03 mm 0.0799 0.5600 14.22 737.1 Y6 250 MCM 250,000 19/.1147” 0.1147 0.5750 14.61 771.0 2V 250 MCM 250,000 37/.0822” 0.0822 0.5750 14.61 771.0 2V 150 mm2 296,000 37/2.25 mm 0.0886 0.6200 15.75 896.4 Y7 300 MCM 300,000 19/.1257” 0.1257 0.6290 15.98 926.9 3A 300 MCM 300,000 37/.0900” 0.0900 0.6290 15.98 926.9 3A 185 mm2 365,000 27/2.52 mm 0.0992 0.6950 17.65 1124.1 Y8 400 MCM 400,000 37/.1040 0.1040 0.7200 18.29 1235.2 3H 240 mm2 474,000 61/2.25 mm 0.0886 0.7970 20.24 1478.2 Y9 500 MCM 500,000 19/.1622” 0.1622 0.8130 20.65 1544.0 3Q 500 MCM 500,000 37/.1162” 0.1162 0.8130 20.65 1544.0 3Q 750 MCM 750,000 61/.1109” 0.1109 0.9980 25.35 2316.0 4L 987,000 61/3.20 mm 0.1260 1.1340 28.80 2990.8 W1 1,000,000 61/.1280” 0.1280 1.1520 29.26 3088.0 4Y 500 mm 2 1000 MCM 66 www.erico.com Technical Information Rectangular Copper Busbar DSA Copper-bonded Conductor Cable Stranding Nominal Diameter 7/#10 7/#8 kcmil Equivalent Copper Size* CADWELD Cable Code .306 72.7 3 AWG 9A .385 115.6 1 9B 7/#7 .433 145.7 1/0 9C 7/#6 .486 183.8 2/0 9D 7/#5 .546 231.7 3/0 9E 19/#9 .572 248.8 3/0 9F 7/#4 .613 292.2 4/0 9L 19/#8 .642 313.7 4/0 9G 19/#7 .721 395.5 250 Kcmil 9H 37/#9 .801 484.4 300 7W 19/#6 .810 498.8 350 9J 37/#8 .899 610.9 400 7V 19/#5 .910 628.9 450 9K 37/#7 1.010 770.3 500 9M Thickness (inches) 1/8 1/2” 5/8” 3/4” 1” Material Type Copper-bonded Sectional Steel* Plain Copper-bonded Plain Copper-bonded Sectional Copper-bonded Sectional Steel* Plain CADWELD Ground Rod Code .505 14 9/16” .500 14 .475 15 1/2” .447 13 .563 16 .625 31 Copper-bonded Plain .563 16 Copper-bonded Sectional .682 18 Steel* Plain .750 33 3/4” Copper-bonded Plain .682 18 Copper-bonded Sectional .914 22 Steel* Plain 1.000 37 Copper-bonded Plain .914 22 1” .484 CE .726 CG CH 2 318,300 .969 1 238,700 .727 DE 2 477,500 1.45 DH 1 318,300 .969 EE 1-1/2 477,500 1.45 EG 2 636,600 1.94 EH 3 954,900 2.91 EK 4 1,273,000 3.88 EM 1 477,500 1.45 GE 1-1/2 716,200 2.18 GG 1/2 Body Dia. 5/8” 159,200 238,700 3/8 Thread Size 2 954,900 2.91 GH 3 1,432,000 4.36 GK 4 1,910,000 5.81 GM 2 1,273,000 3.88 JH 3 1,910,000 5.81 JK 4 2,546,000 7.75 JM Reinforcing Bars Rebar Sizes 3 *Plain steel, stainless steel, stainless clad rods or galvanized steel. Weight (lbs CADWELD per foot) Busbar Code 1 1/4 Bare Copper-bonded Conductor Circular Mil Size 1-1/2 3/16 *Approximate based on fusing current calculations Nominal Size Width (inches) Nominal Dimensions Equivalent CADWELD CrossCopper Rebar Code Dia. (inches) Secitonal Area Sizes* (Sq. inches) .375 .11 9 AWG 51 4 .500 .20 7 52 5 .625 .31 5 53 6 .750 .44 3 54 7 .875 .60 2 55 8 1.000 .79 1 56 9 1.128 1.00 1/0 57 10 1.270 1.27 2/0 58 11 1.410 1.56 3/0 59 14 1.693 2.25 250 kcmil 60 18 2.257 4.00 450 61 Useful Conversions Area Square Inches x 1273 = kcmil Square Millimeters x 1.974 = kcmil kcmil x 0.5067 = Square Millimeters Density Copper: 0.323 lb/in3 Steel: 0.283 lb/in3 www.erico.com 67 Technical information *Based on 8% IACS, rounded to the next higher commercial copper size. Technical Information Steel Pipe Sizes Standard Weight (Schedule 40) Nominal Size (inches) ASTM® A53-90-B ANSI®/ASME® B36.10M-1985 O.D. (inches) Wall Thickness (inches) CADWELD Mold Code 1 1.315 .133 1 1-1/4 1.660 .140 1.25 1-1/2 1.900 .145 1.50 2 2.375 .154 2 2-1/2 2.875 .203 2.50 3 3.500 .216 3 3-1/2 4.000 .226 3.50 4 4.500 .237 4 5 5.563 .258 5 6 6.625 .280 6 8 8.625 .322 8 10 10.750 .365 10 Other Standard Sections used for Fence Posts Section CADWELD Mold Code 1-1/2” square PS15 2” square PS20 2-1/2” square PS25 3” square PS30* 1.875 x 1.625 x .133 “H” PH1 2.25 x 1.95 .143 “H” PH2 *For D or F mold price only. Technical information WARNING ERICO products shall be installed and used only as indicated in ERICO’s product instruction sheets and training materials. Instruction sheets are available at www.erico. com and from your ERICO customer service representative. Improper installation, misuse, misapplication or other failure to completely follow ERICO’s instructions and warnings may cause product malfunction, property damage, serious bodily injury and death. WARRANTY ERICO products are warranted to be free from defects in material and workmanship at the time of shipment. NO OTHER WARRANTY, WHETHER EXPRESS OR IMPLIED (INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), SHALL EXIST IN CONNECTION WITH THE SALE OR USE OF ANY ERICO PRODUCTS. Claims for errors, shortages, defects or nonconformities ascertainable upon inspection must be made in writing within 5 days after Buyer’s receipt of products. All other claims must be made in writing to ERICO within 6 months from the date of shipment or transport. Products claimed to be nonconforming or defective must, upon ERICO’s prior written approval in accordance with its standard terms and procedures governing returns, promptly be returned to ERICO for inspection. Claims not made as provided above and within the applicable time period will be barred. ERICO shall in no event be responsible if the products have not been stored or used in accordance with its specifications and recommended procedures. ERICO will, at its option, either repair or replace nonconforming or defective products for which it is responsible or return the purchase price to the Buyer. THE FOREGOING STATES BUYER’S EXCLUSIVE REMEDY FOR ANY BREACH OF ERICO WARRANTY AND FOR ANY CLAIM, WHETHER SOUNDING IN CONTRACT, TORT OR NEGLIGENCE, FOR LOSS OR INJURY CAUSED BY THE SALE OR USE OF ANY PRODUCT. LIMITATION OF LIABILITY ERICO excludes all liability except such liability that is directly attributable to the willful or gross negligence of ERICO’s employees. Should ERICO be held liable its liability shall in no event exceed the total purchase price under the contract. ERICO SHALL IN NO EVENT BE RESPONSIBLE FOR ANY LOSS OF BUSINESS OR PROFITS, DOWNTIME OR DELAY, LABOR, REPAIR OR MATERIAL COSTS OR ANY SIMILAR OR DISSIMILAR CONSEQUENTIAL LOSS OR DAMAGE INCURRED BY BUYER. 68 www.erico.com Other ERICO Literature Data Center Equipotential Bonding Electrical Protection Solutions of Permanently Installed Swimming Pools ERITECH® products designed to help provide data center electrical protection solutions. Bonding requirements for permanently installed swimming pools to help eliminate voltage gradients. Wind Power Solutions Electric Utility Application and Reference Guide Solar Power Solutions Grounding, lightning protection, electrical connection and cable management solutions for the solar power industry. Grounding, Lightning Protection and Surge Protection For Telecommunications ERITECH products designed to help protect power utility facilities worldwide. 000 EM 1 ucts SYST tion Prod ECH g Protec ERITESE Lightnin ® Foundation grounding and construction, bonding, power connections, surge protection, and lightning protection products for the wind energy industry. Coordinated Facility Protection 2000ts SYSTEM Produc Protection ERITECH Selecting Surge Protection ® Featured Product solutions to help protect telecommunications facilities against electrical noise, lightning induced surges and transients. CADWELD® Welded Electrical Connections Lightning ERITECH SYSTEM 3000 ® Lightning Protection Products Facility Electrical Protection 11/22/10 _2b.indd 11:50:58 AM 1 09WWEN E1564LT ERICO offers a diverse range of technically advanced lightning protection systems and products to meet industry standards and requirements. www.erico.com Grounding, bonding, lightning protection and surge protection solutions necessary to help provide comprehensive facility electrical protection. 69 A range of CADWELD products, including information on molds and connection types. www.erico.com AUSTRALIA CHINA HUNGARY NORWAY SWITZERLAND Phone 1-800-263-508 Fax 1-800-423-091 Phone +86-21-3430-4878 Fax +86-21-5831-8177 Phone 06-800-16538 Fax +39-0244-386-107 Phone 800-100-73 Fax 800-100-66 Phone 0800-55-86-97 Fax 0800-55-96-15 BELGIUM DENMARK INDONESIA POLAND THAILAND Phone 0800-757-48 Fax 0800-757-60 Phone 808-89-372 Fax 808-89-373 Phone +62-21-575-0941 Fax +62-21-575-0942 Phone +48-71-349-04-60 Fax +48-71-349-04-61 Phone +66-2-267-5776 Fax +66-2-636-6988 BRAZIL FRANCE ITALY SINGAPORE Phone +55-11-3623-4333 Fax +55-11-3621-4066 Phone 0-800-901-793 Fax 0-800-902-024 Phone 800-870-938 Fax 800-873-935 Phone +65-6-268-3433 Fax +65-6-268-1389 UNITED ARAB EMIRATES CANADA GERMANY MEXICO SPAIN UNITED KINGDOM Phone +1-800-677-9089 Fax +1-800-677-8131 Phone 0-800-189-0272 Fax 0-800-189-0274 Phone +52-55-5260-5991 Fax +52-55-5260-3310 Phone 900-993-154 Fax 900-807-333 Phone 0808-2344-670 Fax 0808-2344-676 CHILE HONG KONG NETHERLANDS SWEDEN UNITED STATES Phone +56-2-370-2908 Fax +56-2-369-5657 Phone +852-2764-8808 Fax +852-2764-4486 Phone 0800-0200-135 Fax 0800-0200-136 Phone 020-790-908 Fax 020-798-964 Phone 1-800-753-9221 Fax +1-440-248-0723 Phone +971-4-881-7250 Fax +971-4-881-7270 ANSI is a registered trademark of the American National Standards Institute. ASME is a registerd trademark of the American Society of Mechanical Engineers. ASTM is a registerd trademark of American Society for Testing and Materials. BICSI is a registered trademark of BICSI, Inc. CSA is a registered trademark of The Canadian Standards Association Int’l. cULus is a registered trademark of Underwriters Laboratories, Inc. DataView is a registered trademark of Chauvin Arnoux, Inc. EIA is a registered service mark of the Electronic Industries Alliance. IEEE is a registered trademark of The Institute of Electrical and Electronics Engineers, Inc. NEC is a registered trademark of, and National Electrical Code (NEC) standard is a copyright of the National Fire Protection Association. NEMA is a registered trademark of the National Electrical Manufacturers Association. NFGC is a registered trademark of, and National Fuel Gas Code (NFGC) standard is a copyright of the National Fire Protection Association. NFPA is a registered trademark of the National Fire Protection Association. SAE is a registered trademark of SAE Intermational. TIA is a registered service mark of the Telecommunications Industry Association. Copyright ©2000, 2006, 2007, 2009, 2011, 2012 ERICO International Corporation. All rights reserved. CADDY, CADWELD, CRITEC, ERICO, ERIFLEX, ERITECH, and LENTON are registered trademarks of ERICO International Corporation. E1081C-NAEN E590CT12NAEN 75M0612
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