Product Detail Manual

2016-10-06

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Data Bulletin 0600DB0002R08/11
09/2011
Replaces 0600DB0002R06/11, 07/2011
GC-200 Ground-Fault Relay System with GC2DSP Display
Class 600
© 2000–2011 Schneider Electric All Rights Reserved
Introduction The GC-200 Ground-Fault Relay System protects a distribution system from
low-level ground faults and arcing faults, which conventional circuit breakers
and fuses often cannot detect until serious damage has been done. It is
estimated that approximately 80–85% of all faults begin as ground faults.
Ground faults are unintentional current paths to the system ground,
frequently due to reduced insulation or physical damage to insulation. They
may occur in main, feeder, or branch circuits. If they are not detected and
corrected, ground faults can lead to equipment damage or injury to
personnel.
Additional References Bulletin 48049-212-05 Instruction bulletin for GC-200 Ground Fault Relay
Bulletin S1A43091 Instructions for GC2DSP Display
Bulletin 0600DB0001 Reducing Fault Stress with Zone-Selective Interlocking
Ground-Fault System A typical ground-fault protection system (Figure 1) includes the following
(the relay, display, and sensors are described in greater detail later in this
bulletin):
a ground-fault sensor (current transformer) installed around all phases
and neutral (the selection of toroid or open-frame models available from
Schneider Electric™ is discussed later);
a GC-200 Ground-Fault Relay to detect ground-fault current (three pick-
up ranges are available, as specified in Table 1);
a disconnect device such as a circuit breaker with shunt trip or a bolted
pressure switch with trip solenoid to open the circuit on which the ground
fault is detected (this can be existing hardware or a new device installed
in conjunction with the GC-200 relay);
a GC2DSP Ground-Fault Display and cables (optional);
an optional restraint interface module (RIM) when using zone-selective
interlocking (ZSI) with other devices (for more information on ZSI see
data bulletin 0600DB0001, “Reducing Fault Stress with Zone-selective
Interlocking”).
The GC-200 product line includes three models of relays with pickup
settings ranging from 3 A to 1200 A to provide low-level or high-level
ground-fault detection for several purposes:
to meet National Electrical Code (NEC) requirements for ground-fault
protection of main service over 150 volts and 1000 A or more;
to avoid shutting down an entire facility when only a feeder or branch
circuit breaker has a ground fault; and
to better protect sensitive equipment located far downstream of the main
circuit breaker.
Typical applications of ground-fault relays include manufacturing,
refrigeration, mining, and fire protection; they can be found in utility stations
and substations, steel and aluminum mills, malls and stores, and on
construction sites.
Figure 1: A Typical Ground-Fault
Protection System
N
A
B
C
Switch
Sensor (CT)
Protected Line
Circuit
Breaker or
Switch
GC-200
Relay
GC-200
Display
09003002
GC-200 Ground-Fault Relay System with GC2DSP Display 0600DB0002R08/11
Equipment Ground-Fault Protection 09/2011
© 2000–2011 Schneider Electric All Rights Reserved2
Equipment Ground-Fault
Protection
Equipment ground-fault protection is a subject that is often overlooked when
designing a protection scheme for an electrical system. Often, the only
question asked is, “Does the NEC require it?” However, the minimum NEC
requirements specify only that “ground-fault protection of equipment [be]
provided for solidly grounded wye electrical services of more than 150 volts
to ground, but not exceeding 600 volts phase-to-phase for each service
disconnect rated 1000 amperes or more” (NEC 230-95, 215-10, 240-13).
The real question that should be asked when specifying a circuit breaker for
overcurrent protection is, “Wouldn’t one also need ground-fault protection to
protect equipment against the most common of all faults?”
A common rationale for not applying ground-fault relays is, “The overcurrent
devices will take out the fault.” However, this is not necessarily true in the
case of an arcing fault, which may have a current level below the
overcurrent pickup level.
Ground-Fault protection is recommended at more levels than the minimum
required by the NEC for these reasons:
to avoid shutting down an entire facility when only a branch or feeder
circuit breaker has a ground fault;
to protect equipment located far downstream of the main circuit breaker;
to supplement normal overcurrent protection—it is estimated that
80–85% of faults begin as ground faults.
The GC-200 relay and peripheral equipment are suitable for the following
solidly-grounded electrical environments:
any low-voltage power distribution system, from main circuit breakers to
downstream locations
single-phase and three-phase 50/60 Hz
industrial and commercial installations
Providing coordinated ground-fault protection at the feeder and branch
circuit breaker levels can minimize the costs of having a production
shutdown because of an isolated ground fault at a feeder or branch circuit
breaker level.
Costs of troubleshooting and replacing damaged circuits or equipment due
to sustained, arcing, low-level ground faults can be minimized with a
comprehensive ground-fault detection and protection system.
0600DB0002R08/11 GC-200 Ground-Fault Relay System with GC2DSP Display
09/2011 GC-200 Ground-Fault Relay
© 2000–2011 Schneider Electric All Rights Reserved 3
GC-200 Ground-Fault Relay The heart of the GC-200 Ground-Fault Relay System is the GC-200
Ground-Fault Relay. The relay receives the zero-sequence signal
(composite of phases A, B, C, and Neutral) from the sensor and compares it
to its pickup settings. If a ground-fault occurs, the relay operates its output
contacts to cause an associated switch or circuit breaker to interrupt the
faulted circuit (or alarm only, if so implemented).
The product line includes three models to cover the range from low-level
branch circuit breakers to high-level feeder or main circuit breakers, with
pickup settings from 3 A up to 1200 A, as listed in Table 1. Each model has
ten switch-selectable pickup settings within its range. The pickup settings in
the GC-200D and GC-200E relays can be further fine-tuned by using the
GC2DSP display (in increments of 1 A for the 200D and 10 A for the 200 E).
Key features of the relay include:
adjustable ground-fault current pickup (up to ten levels)
time delay switch with instantaneous setting, four fixed-time delay
settings, and four inverse I2t time delay settings
two output contacts: 10 A Form A for disconnect of faulted circuit and
5 A Form C for alarm signal
zone-selective interlocking (ZSI) for optimizing the response of
coordinated circuit breakers and/or relays at other levels
current sensors, including toroid (some with split core) and rectangular
window current transformers (some with open frame)
an optional GC2DSP display with LCD for viewing magnitude of ground-
fault currents and setting of parameters
120 Vac and/or 24 Vdc power supply to provide flexibility
DIN rail mounting of compact enclosure
compact design
full compatibility with Square D by Schneider Electric circuit breakers with
Micrologic™ trip units (see Page 7)
The GC-200 Ground-Fault System is the culmination of years of experience
in ground-fault protection by Schneider Electric™.
The GC-200 Ground-Fault Relay is the latest addition to a family of
Schneider Electric™ products used to satisfy the need for equipment
ground-fault protection. These products include:
HOM-GFI Homeline™ ground-fault interrupter
QO-GFI ground-fault interrupter
QO-EPD and HOM-EPD equipment protection devices
Type GA Ground-Censor™
Micrologic™ circuit breakers
Micrologic add-on ground-fault modules
Masterpact™ circuit breakers with electronic trip units, with options for
ZSI and a neutral transformer
Figure 2: GC-200 Ground-Fault Relay
Table 1: Relay Catalog Numbers and Applications
Catalog
Number
Pickup
Range (A) Pickup Settings (A) Typical
Load (A) Delay Range Application
GC-200C 3.0–30.0 3, 6, 9, 12, 15, 18, 21, 24, 27, 30 1000–3000
Instantaneous,
0.1, 0.2, 0.3, 0.4 sec.
(Fixed and inverse)
Branch circuit protection for motors or for coordination
with upstream ground fault relays
GC-200D 30.0–300.0 30, 90, 90, 120, 150, 180, 210,
240, 270, 300 1000–3000 Same as above Feeder circuits, cable protection, and to coordinate
with mains
GC-200E 120.0–1200.0 120, 240, 360, 480, 600, 720,
840, 960, 1080, 1200 3000–6000 Same as above Main circuits per NEC
GC-200 Ground-Fault Relay System with GC2DSP Display 0600DB0002R08/11
GC-200 Ground-Fault Relay 09/2011
© 2000–2011 Schneider Electric All Rights Reserved4
Indicator Lights The front panel of the GC-200 relay has three indicating lights to show status:
Power (A): Green LED indicates relay is powered
Restrained (B): Yellow LED indicates the relay is receiving a restraint signal
from a downstream relay or a Micrologic trip unit or is self-restrained
Tripped (C): Red LED indicates relay has tripped on a ground fault
The Restrained light is used in conjunction with the ZSI test push button to
verify ZSI wiring in the field. If the wiring is intact, operation of a downstream
ZSI test button will cause the first upstream relay to indicate Restrained.
Reset Functions The relay may be reset in four ways:
by pressing the Reset button on the front of the GC-200 relay;
by interrupting the control power to the relay;
externally, by using a remote normally open (NO) push-button switch
wired to the Reset input terminals of the relay; or
by pressing the OK to Reset button on the GC2DSP display.
Auxiliary Trip The GC-200 relay can be used by other devices to interrupt the load current
by means of the Auxiliary Input terminals. For example, an external device
such as a Programmable Logic Controller output could apply a 120 Vac
signal to cause an immediate trip of the relay and the associated switch or
circuit breaker.
Figure 3: GC-200 Indicator Lights
09313074
Assembled in USA
Ensamblado en los EUA
Assemblé aux É.-U.
Alimentación
Restringido
Disparado
Prueba de ZSI
Restablecimiento
Power
Puissance
Restrained
Restreint
Tripped
Declenché
ZSI Test
ZSI Test
Reset
Reármement
For use with copper wire only.
Para usarse con conductores de cobre solamente.
Utilisation avec fils de cuivre seulement.
Pickup (A)
Activación (A)
Seuil (A)
Delay (Sec)
Retard (Sec)
Retardo (Seg) Relevador de falla a tierra
Ground-fault Relay
Relais de défaut à la terre
See Instruction bulletin 48049-212 for approved sensors. / Consulte el boletín 48049-212 para obtener información
información sobre los sensores aprobados. / Réferer au manuel d’instruction 48049-212 pour les détecteurs homopolaire approuvés.
A
B
C
0600DB0002R08/11 GC-200 Ground-Fault Relay System with GC2DSP Display
09/2011 GC2DSP Ground-Fault Display
© 2000–2011 Schneider Electric All Rights Reserved 5
GC2DSP Ground-Fault
Display
The optional GC2DSP Ground-Fault Display is a versatile unit that provides
a local or remote alphanumeric read-out of the relay settings. The display
allows adjustment of the pickup settings on the GC-200D and GC-200E
models in smaller increments—for more accurate coordination—than the
selector switch alone on the GC-200 relay allow.
Use the GC2DSP to:
Configure parameters for the GC-200 Series 2 Relay.
Display information about the GC-200 Relay configuration and
operation.
Monitor ground fault trips detected by the GC-200 Relay.
Control the GC-200 Relay remotely.
The display screen is continuously backlit. Contrast and brightness is
adjustable by using the Service menu.
The GC2DSP display connects to the GC-200 relay using a cable with RJ45
connectors on each end.
Cables are available in three lengths:
1 m (3.28 ft)
3 m (9.84 ft)
5 m (16.4 ft)
10 m (32.8 ft)
The GC-200 relays can be used as stand-alone units without the display in
cost-sensitive applications.
Additional GC2DSP features include:
remote testing of ground-fault relay, with or without circuit breaker
operation;
a trip test to activate the trip indicator, auxiliary relay, and, if selected,
tripping relay;
remote resetting of the ground-fault relay;
English, Spanish, or French display—user selects;
surface-mountable option
Powered from the GC-200 relay.
Figure 4: GC2DSP Ground-Fault Display
GC-200 Ground-Fault Relay System with GC2DSP Display 0600DB0002R08/11
Sensors 09/2011
© 2000–2011 Schneider Electric All Rights Reserved6
Sensors A variety of current transformers (CTs) may be used as sensors, including
rectangular window CTs with open frame or toroids for smaller conductors.
All phases and neutral conductors (but not ground) of the line being
protected must pass through the sensor in order to provide the zero-
sequence sensing required by the GC-200 relay. Sensors available from
Schneider Electric™ include those in Table 2.
The test circuit inputs of these sensors allow injection of test signals to
simulate ground faults and diagnose the system. The test signals may be
obtained from a temporary test set or a permanent test setup including a
control transformer and push button.
Figure 5: Sensors
Toroid Sensor (T3B) Rectangular Sensor (GT-Series)
Table 2: Sensors for GC-200 Ground-Fault Relays
Relay
Cat. No.
Sensor
Cat. No.
Sensor
Type
CT
Ratio Sensitivity
Overall
Length
Overall
Width Thickness Actual Window
Length or Dia.
Actual Window
Width
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
GC-200C
GC-200D
T2A
T3A
T3A-S
T6A
T6A-S
T9A
Toroid
Toroid
Toroid, split-core
Toroid
Toroid, split-core
Toroid
1000:1
1000:1
1000:1
1000:1
1000:1
1000:1
200 mA to
1200 A
4.1 (104)
5.3 (135)
5.6 (142)
8.3 (211)
8.6 (218)
12.0 (305)
4.1 (104)
5.3 (135)
7.5 (191)
8.4 (213)
9.8 (249)
12.0 (305)
1.8 (46)
1.8 (46)
2.0 (51)
1.5 (38)
2.0 (51)
2.0 (51)
1.875 (48) Dia.
2.75 (70) Dia.
2.625 (67) Dia.
5.75 (146) Dia.
5.75 (146) Dia.
8.75 (222) Dia.
R7-13A
R4-17A
R8-26A
Rectangular
1000:1
1000:1
1000:1
200 mA to
1200 A
17.0 (432)
20.8 (528)
30.3 9770
12.0 (305)
7.5 (191)
13.1 (333)
2.0 (51)
2.0 (51)
2.3 (58)
13.5 (343)
17.6 (447)
26.5 (673)
7.5 (191)
4.25 (108)
8.0 (203)
GC-200E
All “A”-type
sensors above,
plus:
See above
Usable Window
Length1
1NOTE: Usable window length and width dimensions deduct 1 in. (25.4 mm) on each side of the actual window length or width dimension
Usable
Window Width1
in. (mm) in. (mm)
RZ 5-11
RZ 5-21
RZ 5-31
RZ 5-35
Rectangular,
open frame
1000:1
1000:1
1000:1
1000:1
100 A to
1200 A
15.4 (391)
25.4 (645)
35.4 (899)
37.0 (940)
9.5 (241)
9.5 (241)
9.5 (241)
9.5 (241)
2.9 (74)
2.9 (74)
2.9 (74)
1.8 (48)
9.0 (229)
19.0 (483)
29.0 (737)
33.0 (838)
2.5 (64)
2.5 (64)
2.5 (64)
2.5 (64)
RZ 10-11
RZ 10-21
RZ 10-31
Rectangular,
open frame
600:1
600:1
600:1
100 A to
1200 A
15.4 (391)
23.0 (584)
35.4 (899)
15.5 (394)
15.5 (394)
15.5 (394)
2.9 (74)
2.9 (74)
2.9 (74)
9.0 (229)
19.0 (483)
29.0 (737)
2.5 (64)
8.5 (216)
8.5 (216)
GT-912
GT-918
GT-930
GT-1218
GT-1224
GT-1230
GT-1327
GT-1330
GT-1530
Rectangular,
open frame
600:1
600:1
600:1
600:1
600:1
600:1
600:1
600:1
600:1
100 A to
1200 A
16.3 (414)
22.3 (566)
34.3 (871)
22.3 (566)
28.3 (719)
34.3 (871)
31.3 (795)
34.3 (871)
34.3 (871)
13.0 (330)
13.0 (330)
13.0 (330)
16.0 (406)
16.0 (406)
16.0 (406)
15.2 (386)
15.2 (386)
19.0 (483)
3.0 (76)
3.0 (76)
3.0 (76)
3.0 (76)
3.0 (76)
3.0 (76)
3.0 (76)
2.8 (71)
3.0 (76)
8.5 (216)
14.5 (368)
26.5 (673)
14.5 (368)
20.5 (521)
26.5 (673)
24.0 (610)
27.0 (686)
26.0 (660)
8.5 (216)
5.5 (140)
5.5 (140)
5.5 (140)
8.5 (216)
8.5 (216)
8.5 (216)
9.5 (241)
11.0 (279)
0600DB0002R08/11 GC-200 Ground-Fault Relay System with GC2DSP Display
09/2011 System Implementation
© 2000–2011 Schneider Electric All Rights Reserved 7
System Implementation When designing a ground-fault protection system, consideration must be
given to two conflicting requirements, namely, maximizing the continuity of
service in as much of the system as possible, yet minimizing potential
damage to equipment from thermal stress. The GC-200 system allows this
optimization.
The first requirement can be provided by coordination of the ground-fault
protection scheme. Coordination involves setting longer time delays and
higher fault current pickups on upstream devices so as to allow downstream
devices to trip first, thus localizing the interruption of service at the lowest
level possible. The GC-200 allows fine tuning of the pickup and delay
settings to allow greater flexibility in coordination with both upstream and
downstream devices. See Figure 6.
The second requirement can be provided by using the ZSI feature of the
GC-200 relays. ZSI allows a relay detecting a ground fault to send a ZSI
signal to other relays or circuit breakers at higher levels, causing them to
restrain from tripping until the fault duration exceeds their time delay
settings. The relay at the lowest level detecting a fault will not receive a ZSI
signal and therefore will operate without intentional delay (instantaneous).
This clears the fault at the lowest level possible (minimizing the scope of the
outage) and in the shortest time possible (minimizing the stress on the
power system). See Figure 7.
The ZSI signals of the GC-200 relay are compatible with PG, PJ, PL, RG,
RJ, RL, and Masterpact™ circuit breakers with Micrologic™ series 5.0 A trip
units and higher and other GC-200 relays. For other signal levels, large
quantities of devices or long signal wiring, an optional S48890 or S48895
Restraint Interface Module (RIM) may be required. For more information on
ZSI see data bulletin 0600DB0001, “Reducing Fault Stress with Zone-
selective Interlocking.”
A need to set up the relay for an alarm only (but not protection), may be
encountered in situations where an automatic shutdown would introduce
additional hazards and therefore an operator must make the shutdown
decision (for example, continuous industrial processes or a fire pump
circuit).
Figure 6: Coordination of Multiple Levels
of Ground-Fault Protection
Source
GC-200E
Relay
600 A
0.4 sec.
Delay
GC-200D Relay
150 A
0.3 sec. Delay
GC-200D Relay
150 A
0.3 sec. Delay
GC-200C Relay
3.0 A
0.1 sec. Delay
GC-200C Relay
3.0 A
0.1 sec. Delay
Main
Load
Branch
Feeder
06023000
Figure 7: ZSI in a Coordinated System of Ground-Fault Relays and
Circuit Breakers
Circuit Breaker
or Switch
GC-200E Relay
600 A
0.4 sec. Delay
Source
ZSI In
ZSI Out
ZSI In
ZSI Out
GC-200D Relay
150 A
0.3 sec. Delay
Circuit Breaker
or Switch
Circuit Breaker
or Switch
Circuit Breaker
or Switch
Circuit Breaker
or Switch
GC-200C Relay
3.0 A
0.1 sec. Delay
Main
Feeder Branch
Self-restrained
09003001
GC-200 Ground-Fault Relay System with GC2DSP Display 0600DB0002R08/11
Applications of Ground-Fault Protection 09/2011
© 2000–2011 Schneider Electric All Rights Reserved8
Applications of Ground-Fault
Protection
In many applications, the GC-200 relay should be applied for multi-zone
protection and not just for main circuit breaker protection. The relay is
intended to protect against arcing ground faults, which can not necessarily
be detected with overcurrent circuit breakers and fuses until serious
damage has been done.
NOTE: The GC-200 Ground-Fault Relay may be used if the application
requires one or more of the following:
equipment protection, including motors, transformers, cables, and
bus duct;
ground-fault protection at any level—main, feeder, or branch circuit
breakers;
self-protection of the substation, switchboard, or distribution system
from damage caused by arcing ground faults;
a ground-fault alarm for emergency systems, per the NEC; or
coordinated ground-fault protection to avoid nuisance tripping at a
level upstream of the ground fault.
NOTE: Do NOT use the GC-200 Ground-Fault Relay if any of the
following apply:
a shunt trip can not be added to existing circuit breaker or switch;
the thermal-magnetic circuit breaker includes ground-fault
protection;
people protection (4-6 mA, per UL) is required; or
the NEC or another code disallows it—for example, emergency
supplies, U.S. Coast Guard vessels, etc.
NOTE: The GC-200 Ground-Fault Relay may NOT be needed if any of the
following apply:
the electronic trip circuit breaker includes a ground-fault function;
the electronic trip circuit breaker can have ground-fault option added
economically;
the user is content to allow the main circuit breaker to trip on a
ground-fault at the feeder or branch level (nuisance tripping); or
the user is content to allow extensive damage at lower levels due to
high trip level at a main circuit breaker.
0600DB0002R08/11 GC-200 Ground-Fault Relay System with GC2DSP Display
09/2011 Replacing a GC-100 Ground-Fault Relay with a GC-200 Ground-Fault Relay
© 2000–2011 Schneider Electric All Rights Reserved 9
Replacing a GC-100 Ground-
Fault Relay with a GC-200
Ground-Fault Relay
The GC-200 Ground-Fault Relay meets or exceeds all of the functional
specifications of its predecessor, the GC-100 Ground-Fault Relay. Thus the
GC-200 relay can be used as a replacement for the GC-100 relay, but with
the following considerations:
1. Mounting Space: the GC-200 relay is 6.4 in (162.56 mm) wide and 3.54
in. (89.916 mm) high; the GC-100 relay is 5.6 in. (142.24 mm) wide and
9.6 in. (243.84 mm) high. If horizontal space is limited, the GC-200 relay
can be rotated 90 degrees.
2. Mounting of Relay: The GC-200 relay mounts on a 35 mm DIN rail.
The rail requires different mounting holes than the GC-100 relay.
3. Connections: Refer to the wiring diagrams for the new GC-200 relay
and the old GC-100 relay before proceeding with wiring.
4. Monitor Module: The existing test and reset buttons may be used for
those functions of the GC-200 relay, except they will not allow a test
without tripping.
NOTE: The GC2DSP Display provides a test of the relay electronics in
either “no trip test” or “trip test” modes.
5. ZSI: The ZSI function of the GC-200 relay is not compatible with the GC-
100 relay and other devices linked to it. The GC-200 can be used only
by adding an S48890 or S48895 RIM to provide compatible interface
with existing devices.
6. GC2DSP Display: This provides functions not available in the GC-100
relay. These functions can be added to the GC-200 relay with this
optional display.
Figure 8: Ground-Fault Relays
GC-100 Ground-Fault Relay GC-200 Ground-Fault Relay
(DIN Rail Mounted)
GC-200 Ground-Fault Relay System with GC2DSP Display 0600DB0002R08/11
Specifications 09/2011
© 2000–2011 Schneider Electric All Rights Reserved10
Specifications
GC-200 Relay Wiring
Table 3: Specifications
Pickup Range (A) Three models covering range from 3 A to 1200 A; see Table 1
Time Delay Settings Instantaneous plus both fixed and inverse I2t time delays of 0.1, 0.2, 0.3, and 0.4 sec.
Output Contacts Main trip 10 A @ 120 V resistive, Form A
Alarm contacts 5 A @120 V resistive, Form C
Sensors 1000:1 CT, 600:1 CT, or 700:1 CT; or modified differential ground-fault (MDGF) input
Inputs Auxiliary trip input 120 Vac operating
Pickup Accuracy: ± 10%
Metering Accuracy 10% of IG + one digit
Max. IG Accuracy 10%
Maximum Readings GC-200C 999.9 A
GC-200D and GC-200E 9999 A
ZSI Signals See page 7 for compatibility details.
Power Requirements 120 Vac (+20/-45%) or 24 Vdc; 15 W
Frequency of Operation 50/60 Hz
Temperature Operating Range
GC-200 relay -31°F to 176°F (-35°C to +80°C)
GC2DSP display Inside cabinet: -4°F to 140°F (-20 to + 60°C)
Outside cabinet: -4°F to 131°F (-20 to +55°C)
Dimensions:
in. (mm)
GC-200 Relay 6.3 (160.0) W x 3.54 (89.9) H x 57.4 (2.28) D; 35 mm DIN rail-mountable
GC2DSP Display 4.67 (117) W x 2.76 (70) H x 2.19 (55) D
Sensor Variable (NOTE: Table 2 on page 6 provides overall dimensions and window size dimensions for conductors)
Weight
GC-200 Relay 1.25 lbs. (0.57 kg)
GC2DSP Display 0.88 lbs. (0.40 kg)
Sensors Variable
Performance Characteristics See Trip Curve, Figure 10
Standards UL 1053; ANSI C37.90; CAN CSA C22.2 No. 144; FCC; RFI; EN6100; EMII: EN55022A
UL File No. E48368
Table 4: GC-200 Sensor Terminals
Sensor
Modules
Secondary Terminals Test Signal Terminals
Signal Common Signal Common
T Series Sec. Sec. Test Test
R Series Sec. Sec. Test Test
RZ Series W1 W2 R3 R4
GT Series X1 X3 X2 X4 X6 9
Table 5: GC-200 Relay Terminals
1Trip Solenoid NO 10 Ground-Fault Sensor
Input Common 19 Reset Input
2Trip Solenoid Common 11 No connection 20 Reset Input Common
3Alarm Contact NO 12 1000:1 Ground-Fault
Sensor Input 21 Auxiliary Trip Input
4Alarm Contact NC 13 No connection 22 Auxiliary Trip Input
Common
5Alarm Contact Common 14 600:1 or 700:1 Ground-
Fault Sensor Input 23 24 Vdc -
6ZSI IN Signal Z3 15 No connection 24 24 Vdc +
7ZSI IN Ground-Fault Z5 16 MDGF Signal Input 25 120 Vac Input
8ZSI OUT Z2 17 No connection 26 No connection
9ZSI OUT Signal Z1 18 MDGF Signal Common 27 120 Vac Common
0600DB0002R08/11 GC-200 Ground-Fault Relay System with GC2DSP Display
09/2011 GC-200 Relay Wiring
© 2000–2011 Schneider Electric All Rights Reserved 11
Figure 9: Connections Diagram for GC-200 Ground-Fault Relays
Trip
Solenoid
GC-200
Ground-fault Relay
Auxiliary contact
on protected
disconnect
120 Vac
Control
Transformer
Optional
Test Signal
ZSI OUT Signal Z1
Secondary
Output
GC2DSP
Display
Auxiliary
Trip Input
Ground-fault
Sensor (CT)
Load
Test
Input
Ground-fault
Sensor Input Common
24 VDC -
24 VDC +
1000:1 Ground-fault
Sensor Input
600:1
700:1
Disconnect
Max.: 30 ft.
[9.1 m]
MDGF Signal Input
MDGF Signal Common
ZSI OUT Z2
ZSI IN Ground-fault Z5
ZSI IN Signal Z3
Alarm Contact Common
Alarm Contact NC
Alarm Contact NO
Reset Input
Neutral
Line
Line
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Ø
120
Vac
Optional
Ground
ØØN
Ground-fault
Sensor Input
Optional Ground
of CT Frame
Optional
Ground
09313037
GC2DSP
Display Module
GC-200 Ground-Fault Relay System with GC2DSP Display 0600DB0002R08/11
Data Bulletin 09/2011
Electrical equipment should be installed, operated, serviced, and maintained only by
qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
Square D™ and Schneider Electric™ are trademarks or registered trademarks of
Schneider Electric. Other trademarks used herein are the property of their respective
owners.
Schneider Electric USA, Inc.
3700 Sixth Street SW
Cedar Rapids, IA 52411 USA
1-888-778-2733
www.schneider-electric.us
© 2000–2011 Schneider Electric All Rights Reserved12
Figure 10: GC-200 Relay Trip Curve
.15
.05
10
.06
.07
.08
.09
.1
.2
.3
.4
.5
.6
.7
.8
.9
1
1.5
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
.15
.05
10
.06
.07
.08
.09
.1
.2
.3
.4
.5
.6
.7
.8
.9
1
1.5
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
4
6
7
8
9
10
15
20
30
40
50
60
70
80
90
100
.005
.006
.007
.008
.009
.01
.015
.02
.03
.04
.05
.06
.07
.08
.09
.1
.15
.2
.3
.4
.5
.6
.7
.8
.9
1
1.5
2
3
5
150
200
300
400
500
600
700
800
900
1000
1500
2000
3000
4000
5000
6000
7000
8000
9000
10000
TIME IN SECONDS
MULTIPLE OF MAXIMUM CURRENT SETTING (xIn)
150
200
300
400
500
600
700
800
900
1000
1500
2000
3000
4000
5000
6000
7000
8000
9000
10000
MULTIPLES OF MAXIMUM CURRENT SETTING (xIn)
1 Cycle
1/2 Cycle
.005
.006
.007
.008
.009
.01
.015
.02
.03
.04
.05
.06
.07
.08
.09
.1
.15
.2
.3
.4
.5
.6
.7
.8
.9
1
1.5
2
3
4
6
7
8
9
10
15
20
30
40
50
60
70
80
90
100
Ground-fault I t OFF and ON
CHARACTERISTIC TRIP CURVE NO. 931-2
GC200 GROUND-FAULT RELAY WITH
ADJUSTABLE GROUND-FAULT PICKUP AND DELAY
2
Delay
Seconds at 1x In
0.1
0.2
0.3
0.4
The time-current curve information is to be used for application
and coordination purposes only.
Curves apply from -30°C to +60°C ambient temperature.
Ground-
fault
Delay Bands
I²t ON
Notes:
In =
30 A for GC200C
300 A for GC200D
1200 A for GC200E
0.2
0.8
0.4 ON
0.4
0.1 ON
0.2 ON
0.3 ON
0.3 OFF
0.3
0
0.4 OFF
1.0
0.5
0.7
0.9
Ground-
fault
Delay Bands
I t OFF
(fixed delay)
2
Maximum Unrestrained
Ground-fault Delay
Ground-fault
Pickup
x In
0.1 OFF
0.2 OFF
0.6
0.1
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