IF 1635 Revision 3 Installation Directions

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IF 1635 • 09/12 Copyright © 2012, Cooper Industries, Inc. Page 1

EVLL HAZARD•GARD®

LED LUMINAIRE

Installation & Maintenance Information

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE

IF 1635

APPLICATION

EVLL HAZARD•GARD®LED Luminaires are suitable for use in the following

hazardous (classified) areas as defined by the National Electrical Code (NEC®) and

Canadian Electrical Code (CEC):

• Class I, Division 1, Groups B, C, D

• Class II, Groups E, F, G

• Wet locations (UL1598), Marine locations (UL1598A), NEMA 4X, IP66

Refer to the luminaire nameplate for specific classification information, maximum

ambient temperature suitability and corresponding operating temperature (T-Code).

EVLL HAZARD•GARD®LED Luminaire is designed for use indoors and outdoors in

marine and wet locations, where moisture, dirt, corrosion, vibration, and rough

usage may be present. FIGURE 1

WARNING

To avoid the risk of fire, explosion, or electric shock, this product should

be installed, inspected, and maintained by a qualified electrician only, in

accordance with all applicable electrical codes.

WARNING

To avoid electric shock:

Be certain electrical power is OFF before and during installation and

maintenance.

Luminaire must be supplied by a wiring system with an equipment grounding

conductor.

WARNING

To avoid explosion:

Make sure that the supply voltage is the same as the luminaire voltage.

Do not install where the marked operating temperatures exceed the ignition

temperature of the hazardous atmosphere.

Do not operate in ambient temperatures above those indicated on the luminaire

nameplate.

All gasket seals must be clean and undamaged.

Use proper supply wiring as specified on the luminaire nameplate.

Before dismounting, electrical power to the luminaire must be turned off. Keep

tightly closed when in operation.

EVLL HAZARD•GARD®LED Luminaires are

supplied for use with a choice of voltages:

• 100VAC - 277VAC, 50/60Hz, 108-250VDC

• NEMA 4X • UL IP66

DIMENSIONS

406.4

Ø 16.0

296.9

11.7

339.7

Ø 13.4

322.4

12.7

Driver Housing Bolt (Qty. 8)

Upper Driver Housing

Lower Driver Housing

LED Housing

Set Screw

IF 1635 • 09/12 Copyright © 2012, Cooper Industries, Inc. Page 2

INSTALLATION

Mounting Modules

1. To prevent galling, lightly lubricate all mounting module threads using Cooper

Crouse-Hinds HTL lubricant.

2. Refer to the mounting module nameplate for the supply wire temperature

rating.

Pendant mounting module installation:

Lightly lubricate hub threads with Cooper Crouse-Hinds HTL lubricant. Thread the

pendant mount onto the conduit until wrench-tight.

Tighten hub locking screw to conduit to 40 lb.-in. (4.5 N-m).

Figure 2 - Pendant Mounting Module Installation

Stanchion mounting module installation: Hub mounting thread is 1-1/2 NPT.

Lightly lubricate hub thread using Cooper Crouse-Hinds HTL lubricant. Thread

stanchion mounting module on conduit and torque until wrench-tight.

Tighten hub locking screw to conduit to 40 lb.-in. (4.5 N-m).

Figure 3 - Stanchion Mounting Module Installation

TABLE 1

WARNING

To avoid explosion, seal luminaire conduit within the distance given in Table

1, local electrical code requirements, and NEC Article 501 (CEC Section 18).

WARNING

To prevent electric shock, isolating fixture hangers must not be used in

installations where the conduit system is used as the grounding connection.

Mounting module

locking screw

Hub locking screw

Mounting module locking

screw

Hub locking screw

EXTERNAL SEALING REQUIREMENTS

Module Group C & D Group B

EVSP Pendant

EVSC Ceiling

EVSJ Stanchion 10 ft. (3 m.)

EVSW Wall

EVSA Adapter + EVMP Pendant 18 in. (45 cm.)

EVSA + EV Ceiling 5 ft. (1.5m) 18 in. (45 cm.)

EVSA + EVMJ Stanchion 18 in. (45 cm.)

EVSA + EV Wall Bracket 18 in. (45 cm.)

Ceiling mounting module

installation:

Secure the ceiling mount to the

structure using four 5/16"

fasteners (not supplied).

Lightly lubricate hub threads

using Cooper Crouse-Hinds HTL

lubricant. Thread conduit into

the mounting module hubs until

wrench-tight. Install pipe plugs

(supplied) into unused conduit

openings and torque firmly.

Wall mounting module:

Secure the wall mounting module

to the structure using two 3/8"

fasteners (not supplied).

Lightly lubricate hub threads

using Cooper Crouse-Hinds HTL

lubricant. Thread conduit into

the mounting module until

wrench-tight. Install pipe plugs

(supplied) into unused conduit

openings and torque firmly.

Wiring must be made prior to

mounting fixture. Access

opening may be used while

pulling wires into the wall

mounting module. Ensure that

the cap o-ring is clean and

undamaged and that the cap is

completely threaded into the mounting module before power is restored.

Wiring

1. Remove connection block from mounting

module by removing two chrome-colored

screws. Pull field wiring into the mounting

module.

2. Connect connection block wires to supply

wires per the attached wiring diagrams using

methods that comply with all applicable codes.

3. Attach circuit ground wire to GREEN ground

wire in the mounting module. If separate

ground conductor is not used in wiring system,

ground wire in mounting module must be

capped or removed.

4. Attach ungrounded primary supply wire to

BLACK connection block conductor and other

supply wire to RED connection block

conductor.

5. Tighten all electrical connections securely.

6. Insert connection block into mounting module,

and install the two mounting screws. See

Figure 7. Figure 6 -

Wiring Connections

Connection Block

Figure 4 -

Ceiling Mounting Module Installation

MOUNTING DETAIL

CEILING MOUNT

4.00

4.00

4 HOLES

5/16 DIA.

4.00 2 HOLES

13/32 DIA

MOUNTING DETAIL

WALL MOUNT

Figure 5 -

Wall Mounting Module Installation

Mounting

Screws

IF 1635 • 09/12 Copyright © 2012, Cooper Industries, Inc. Page 3

Mounting

Screws

(chrome

colored)

Figure 7 - Connection Block Installation

WARNING

To maintain explosionproof integrity, make sure all threads are fully

engaged.

7. Apply a small amount of HTL®lubricant to threads. Thread luminaire

assembly completely into the mounting module. Tighten locking screw on

mounting module head to 40 lb.-in. (4.5 N-m).

8. Turn power on.

GUARD INSTALLATION

Optional guards:

• Wire P71

1. Slip wire guard on the LED housing (see diagram below).

2. Tighten the screw.

MAINTENANCE

1. Perform visual, electrical, and mechanical inspections on a regular basis. The

environment and frequency of use should determine this. However, it is

recommended that checks be made at least once a year. We recommend an

Electrical Preventive Maintenance Program as described in the National Fire

Protection Association Bulletin NFPA No. 70B: Recommended Practice For

Electrical Equipment Maintenance (www.nfpa.org).

2. The lens should be cleaned periodically to ensure continued lighting

performance. To clean, wipe the lens with a clean, damp cloth. If this is not

sufficient, use a mild soap or a liquid cleaner such as Collinite NCF or Duco

#7. Do not use an abrasive, strong alkaline, or acid cleaner. Damage may

result.

3. Visually check for undue heating evidenced by discoloration of wires or other

components, damaged parts, or leakage evidenced by water or corrosion in

the interior. Replace all worn, damaged, or malfunctioning components, and

clean gasket seals before putting the luminaire back into service.

4. Electrically check to make sure that all connections are clean and tight.

5. Mechanically check that all parts are properly assembled.

6. To prevent heat build-up, remove dust from the fins on the LED housing, using

a soft brush or air pressure.

REPLACEMENT PARTS

Cooper Crouse-Hinds EVLL HAZARD•GARD®LED Luminaires are designed to

provide years of reliable lighting performance. However, should the need for

replacement parts arise, they are available through your authorized Cooper

Crouse-Hinds distributor. Assistance may also be obtained through your local

Cooper Crouse-Hinds representative.

Cooper Crouse-Hinds Sales Service Department, P.O. Box 4999, Syracuse, New

York 13221, Phone (315) 477-7000.

LED Housing

Screw

Guard

TRUNNION MOUNT INSTALLATION

LENS DOWN LENS HORIZONTAL

AIMING RANGE

YOKE

PIVOT BOLT (2)

(SEE NOTES 3, 4, 5)

LOCKING BOLT (2)

(SEE NOTES 3, 4, 6)

TRUNNION MOUNTING SHOWN

(SUFFIX -S812)

1. Using yoke as a template, mark and drill desired location on mounting

surface.

2. Secure yoke to surface using 1/2” bolts or lag screws (not provided).

3. To make final adjustment, loosen the pivot and locking bolts to position at the

desired angle*.

4. Rotate fixture to the desired position.

5. Tighten the two (2) 1/2-13 pivot bolts to 45±1.7 lbs.-ft. [61.23±0.23 N-m].

6. Tighten the two (2) 5/16-18 locking bolts to 11.45±1.2 lbs.-ft. [15.6±1.6 N-m].

*For Class II installations only. Fixture mounting range is limited to lens down to horizontal.

All statements, technical information and recommendations contained herein are based on information and tests we believe to be

reliable. The accuracy or completeness thereof are not guaranteed. In accordance with Crouse-Hinds "Terms and Conditions of Sale",

and since conditions of use are outside our control, the purchaser should determine the suitability of the product for his intended use

and assumes all risk and liability whatsoever in connection therewith.

Cooper Industries Inc. IF 1635

Crouse-Hinds Division Revision 3

PO Box 4999, Syracuse, New York 13221 • U.S.A. Revised 09/12

Copyright © 2012, Cooper Industries, Inc.Supercedes 04/12

WIRING DIAGRAMS

FIELD ASSEMBLED LUMINAIRE - EVLL HAZARD•GARD®LED SERIES LUMINAIRE

A complete EVLL luminaire consists of: an EVLL driver-led enclosure, a mounting module, with or without guard and/or reflector

EVJ2

EV22

EV33

EVMP2

EVMP3

EV22

EV33

EV87 EVMJ4

EVSP2

EVSP3

EVSP25

EVSP32

EVSC2 EVSC25

EVSC3 EVSC32

EVSA

EVSW2

EVSW3

EVSW25

EVSW32

EVSJ5

(1 1⁄4”)

(1 1⁄2”)

100V TO 277VAC (BLK)

NEUTRAL (WHT)

100V TO 277VAC 50 OR 60HZ OR 108V TO 250VDC INPUT

EVLL13LC

LINE IN (BLK) DRIVER

NEUTRAL (WHT) V- (BLK)

V+ (RED)

INPUT OUTPUT

V- (BLK)

OUTPUT

V+ (RED)

DRIVER

NEUTRAL (WHT)

LINE IN (BLK)

INPUT

V- (BLK)

V+ (RED)

OUTPUT

DRIVER

NEUTRAL (WHT)

LINE IN (BLK)

INPUT

V- (BLK)

V+ (RED)

OUTPUT

DRIVER

NEUTRAL (WHT)

INPUT

LINE IN (BLK)

LED SUBARRAY

LED SUBARRAY

LED SUBARRAY

LED SUBARRAY

GROUND (GND)

FOR DC WIRING, ATTACH POSITIVE (+) LEAD TO LINE OUT (BLK) AND ATTACH NEGATIVE (-) LEAD TO NEUTRAL (WHT) WIRE

LINE IN (BLK)

NEUTRAL (WHT)

V+ (RED)

V- (BLK)

INPUT OUTPUT

DRIVER

INPUT

NEUTRAL (WHT)

LINE IN (BLK) OUTPUT

V- (BLK)

V+ (RED)

DRIVER

INPUT

NEUTRAL (WHT)

LINE IN (BLK)

OUTPUT

V- (BLK)

V+ (RED)

DRIVER

INPUT

NEUTRAL (WHT)

LINE IN (BLK)

OUTPUT

V- (BLK)

V+ (RED)

DRIVER

LED SUBARRAY

LED SUBARRAY

LED SUBARRAY

LED SUBARRAY

LED ARRAY

TRANSFORMER

347V OR 480V

(BLU OR RED)

NEUTRAL (WHT)

LINE OUT (BLK)

NEUTRAL (WHT)

347V OR 480V 60HZ INPUT

EVLL

GROUND (GRN)

NOT USED FOR NEVLL

• Not for IEC units