Unknown 136641 Catalog

2014-11-11

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Wire Termination

Wire Connectors

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A-2

Wire-Nut®Wire Connectors

Wire Combination Wire Combination

Model Color Range Range (mm) Quantity Cat. No.

300V 300V Box of 100 30-071

71B®Gray 22 to 16 AWG ,34mm2to 1,5mm2Carton of 1,000 30-171

Min. 2 #22 – Max. 2 #16 Min. 2-,34mm2Max. 3-1,5mm2Keg of 25,000 (loose pack) 30-271

Barrel of 150,000 30-871

300V 300V Box of 100 30-072

72B®Blue 22 to 14 AWG ,34mm2to 2,5mm2Carton of 1,000 30-172

Min. 2 #22 – Max. 3 #16 Min. 2-,34mm2Max. 3-1,5mm2Keg of 10,000 (loose pack) 30-272

Barrel of 85,000 30-872

Box of 100 30-073

600V* 600V* Jar of 300 30-073J

73B®Orange 22 to 14 AWG ,34mm2to 2,5mm2Carton of 1,000 30-173

Min. 1 #18 & 1 #20 Min. 1-,75mm2w/1-,50mm2Keg of 10,000 (20 bags, 500 ea.) 30-273

Max. 4 #16 & 1 #20 Max. 4-1,5mm2w/1-,50mm2Keg of 10,000 (loose pack) 30-673

Barrel of 50,000 30-873

Box of 100 30-074

600V* 600V* Jar of 175 30-074J

74B®Yellow 18 to 12 AWG ,75mm2to 4,0mm2Carton of 1,000 30-174

Min. 2 #18 Min. 2-,75mm2Keg of 5,000 (10 bags, 500 ea.) 30-274

Max. 4 #14 & 1 #18 Max. 4-2,5mm2w/1-,75mm2Keg of 10,000 (loose pack) 30-674

Barrel of 35,000 30-874

600V* 600V* Box of 100 30-076

18 to 10 AWG ,75mm2to 6,0mm2Carton of 1,000 30-176

76B®Red Min. 2 #14 Min. 2-2,5mm2Keg of 5,000 (20 bags, 250 ea.) 30-276

Max. 2 #10 & 2 #12 Max. 2-6,0mm2w/2-4,0mm2Barrel of 15,000 30-876

*1,000V maximum in fixtures and signs

Tough, durable

thermoplastic shell

Positive-grip

design

Long, fully seated

square-wire spring

Threaded

entry

Deep skirt,

wide throat

CUS

EN 60-998-2-4

Model A B C D E

71B®11/64 1/4 21/64 11/64 37/64

4.5 6.5 8 4.5 15

72B®11/64 5/16 25/64 3/16 45/64

4.5 8 10 5 18

73B®11/64 11/32 7/16 11/32 55/64

4.5 9 11 9 22

74B®17/64 7/16 35/64 5/16 61/64

711148 24

76B®9/32 1/2 19/32 3/8 1-1/16

713151027

Dimensions Inches

( )

■

Five color-coded models cover a full

range of wire sizes from 22 - 8 AWG

■

Fixed, square-wire spring creates its

own threads — maintains a secure

positive grip that will not relax over

time

■

No pre-twisting required — positive grip

design provides fast, easy installation

■

Deep, wide skirt helps protect against flash-over and turned-back strands

for maximum dielectric protection

■

Reusable for easy circuit changes and additions

■

Tough, UL94V-2 flame-retardant shell rated at 105oC (221oF)

■

UL Listed to 486C and CSA certified to C22.2 #188; comply with Federal

Specification W-S-610E

■

Classified in accordance with IEC Publications 998-2 and 998-2-4

Wire Connectors

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Wire Termination

Wire Combination Wire Combination

Model Color Range Range (mm) Quantity Cat. No.

300V 300V

22 to 16 AWG ,34mm2to 1,5mm2Carton of 1,000 30-151

71B®Black Min. 2 #22 Str Min. 2-,34mm2

Keg of 25,000 (loose pack) 30-251

Max. 2 #16 Max. 2-1,5mm2

300V 300V

22 to 14 AWG ,34mm2to 2,5mm2Carton of 1,000 30-152

72B®Black Min. 2 #22 Min. 2-,34mm2

Keg of 10,000 (loose pack) 30-252

Max. 3 #16 Max. 3-1,5mm2

600V* 600V*

22 to 14 AWG ,34mm2to 2,5mm2Carton of 1,000 30-153

73B®Black Min. 1 #18 w/1 #20 Min. 1-,75mm2w/1-,50mm2

Keg of 10,000 (loose pack) 30-253

Max. 4 #16 & 1 #20 Max. 4-1,5mm2w/1-,50mm2

600V* 600V* Box of 100 30-059

22 to 12 AWG ,34mm2to 4,0mm2Carton of 1,000 30-159

59B™ Black Min. 2 #20 Min. 2-,5mm2

Keg of 5,000 (loose pack) 30-259

Max. 3 #14 Max. 3-2,5mm2

*1,000V maximum in fixtures and signs

High Temperature Wire-Nut®Wire Connectors

All of the Wire-Nut®Wire Connector features plus:

■

Black, thermoplastic shell specially designed to withstand the

extreme heat build-up commonly found in high-wattage light

fixtures and signs. UL Listed to 150°C (302°F)

■

Four models to cover wire ranges from 22 through 12 AWG

Dimensions Inches

( )

CUS

Model A B C D E

71B®5/32 1/4 21/64 13/64 37/64

Black 4 6.5 8 5 15

72B®13/64 5/16 25/64 15/64 45/64

Black 5 8 10 6 18

73B®13/64 23/64 7/16 3/8 55/64

Black 5 9 11 9.5 22

59BTM 13/64 13/32 31/64 37/64 1-1/16

Black 5 10 12 14.5 27

Wing-Nut®Wire Connectors

■

Three color-coded models cover a full range of wire sizes

from 18 through 6 AWG

■

Specially designed contoured wings provide a

secure grip for extra leverage on maximum wire

combinations

■

Live-action spring expands to accept wire shape

and size with no pre-twisting required

■

Square-wire spring threads directly onto conductors

for fast, secure connections

■

Deep skirt helps protect against flash-over and turned-back

strands for maximum dielectric protection

■

Easily removed for repeat usage on same size or larger wire

combinations

■

Tough, UL 94V-2 flame-retardant shell rated at 105°C (221°F)

■

UL Listed to 486C and CSA Certified to C22.2 #188; comply

with Federal Specification W-S-610E

■

Classified in accordance with IEC Publications 998-2 and

998-2-4

Tough, durable

thermoplastic shell

Live-action,

square-wire spring

Deep skirt,

wide throat

Comfortable

contoured wings

Wire Connectors

www.idealindustries.com 1-800-435-0705 for Customer Service

A-4

CUS

EN 60-998-2-4

Wire Combination Wire Combination

Model Color Range Range (mm) Quantity Cat. No.

Box of 100 30-451

600V* 600V* Jar of 225 30-451J

451®Yellow 18 thru 10 AWG ,75mm2to 6,0mm2Jar of 500 30-651J

Min. 2 #18 Min. 2-,75mm2Carton of 1,000 30-551

Max. 3 #12 Max. 3-4,0mm2Keg of 5,000 (10 bags, 500 ea.) 30-651

Barrel of 35,000 30-851

Box of 100 30-452

600V* 600V* Jar of 300 30-452J

452®Red 18 thru 8 AWG ,75mm2to 10,0mm2Jar of 500 30-652J

Min. 2 #18 Min. 2-,75mm2Carton of 1,000 30-552

Max. 4 #10 Max. 4-6,0mm2Keg of 5,000 (10 bags, 500 ea.) 30-652

Barrel of 25,000 30-852

600V* 600V*

454®Blue 14 thru 6 AWG 2,5mm2to 16,0mm2Box of 50 30-454

Min. 3 #12 Min. 3-4,0mm2

Keg of 2,500 (25 bags, 100 ea.) 30-654

Max. 1 #6 & 2 #8 Max. 2-16,0mm2w/1-4,0mm2

*1,000V maximum in fixtures and signs

Model A B C D E

451®15/64 11/32 11/16 5/16 1-1/64

6918826

452®21/64 15/32 15/16 5/16 1-15/64

8.5 12 24 8 31.5

454®7/16 5/8 1-3/16 13/32 1-15/32

11 16 30 10.5 37.5

92®21/64 13/32 29/32 9/32 1-5/32

8.5 10.5 23 10 30

Dimensions Inches

( )

Min

2 #18

Min

2 #18

Min

3 #12

Max

3 #12

Max

4 #10 Max

1 #6 & 2 #8

451 Yellow

452 Red

454 Blue

Wire Combinations

Model

2 #18 2 #14 3 #12 5 #12 4 #10 5 #10

Wire Connectors

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Wire Termination

Greenie®Grounding Connector

■

Designed for making ground connections and bonding

non-metallic sheathed cable

■

Contoured wings for maximum leverage

■

Live-action, square-wire spring provides superior

grounding connections

■

Tough, UL 94V-2 flame-retardant shell

■

UL Listed to 467 and CSA Certified to C22.2 #188; complies

with Federal Specification W-S-610E

Wire Combination Wire Combination

Model Range Range (mm) Quantity Cat. No.

Box of 100 30-092

Jar of 150 30-092J

Carton of 1,000 30-192

Keg of 5,000 (10 bags, 500 ea.) 30-292

Greenie®Grounding Connector fully meets the intent of the

N.E.C. and specifically aids in compliance with the following:

ARTICLE 250: GROUNDING

250-146 Connecting Receptacle

Grounding Terminal to Box

250-148 Continuity and Attachment of

Equipment Grounding

Conductors to Boxes

(B) Grounding continuity

(D) Nonmetallic boxes

92®

14 thru 10 AWG

Min. 2 #14

Max. 3 #12 & 1 #14

2,5mm2to 6,0mm2

Min. 2-2,5mm2

Max. 3-4,0mm2w/1-2,5mm2

Twister®Wire Connectors

Wire Connectors

www.idealindustries.com 1-800-435-0705 for Customer Service

A-6

■

Exceptional wire-range capacity — three models

handle wire combinations from as small as

22 AWG to as large as 6 AWG

■

Ribbed cap provides a secure

grip and fast fingertip starts

■

Swept wings offer extra leverage

and less effort for large wire

combinations

■

Hexagonal shape

accommodates standard

nutdriver for tool installation

■

Live-action, square-wire spring

locks onto wire for safe,

secure connections

■

Deep skirt helps protect against flash-over and turned-back

strands for maximum dielectric protection

■

Tough, UL 94V-2 flame-retardant shell rated at 105°C (221°F)

■

UL Listed to 486C and CSA Certified to C22.2 #188; comply with

Federal Specification W-S-610E

■

Classified in accordance with IEC Publications 998-2 and 998-2-4

Tough, durable

thermoplastic

shell

Live-action,

square-wire

spring

Deep,

threaded

skirt entry

Wire Combination Wire Combination

Model Color Range Range (mm) Quantity Cat. No.

600V* 600V* Box of 100 30-340

340®Lt. Blue 22 thru 10 AWG ,34mm2to 4,0mm2Bag of 500 30-640

Min. 2 #22 Min. 2-,34mm2Jar of 500 30-640J

Max. 3 #12 Max. 3-4,0mm2

Barrel of 35,000 30-840

Box of 50 30-141

Box of 100 30-341

341®Tan Jar of 400 30-441J

Jar of 750 30-341J

Carton of 1,000 30-541

Keg of 5,000 (10 bags, 500 ea.) 30-641

Barrel of 25,000 30-841

Box of 25 30-142

342®Gray Box of 50 30-342

Keg of 2,500 (10 bags, 250 ea.) 30-642

*1,000V maximum in fixtures and signs

Compact

swept wings

Model A B C D E

340®5/16 3/8 39/64 27/64 63/64

Lt. Blue 7.8 9.5 15.2 10.6 24.9

341®17/64 29/64 23/32 23/64 1-1/8

Tan 7 11.5 18 9 28.5

342®3/8 9/16 1.0 13/32 1-19/64

Gray 9.5 20 25.5 10.5 33

Combination 2#22 3#22 3#14 3 #12 3#10 2#12 w/2#8

Cir Mil Area 1,280 (.65mm2) 1,920 (.97mm2) 12,330 (6.24mm2) 19,590 (9.93mm2) 31,140 (15.78mm2) 46,080 (23mm2)

340®

341®

342®

CUS

EN 60-998-2-4

600V*

22 thru 8 AWG

Min. 3 #22

Max. 3 #10

600V*

,34mm2to 10,0mm2

Min. 3-,34mm2

Max. 3-6,0mm2

600V*

18 thru 8 AWG

Min. 3 #14

Max. 2 #8 w/2 #12

600V*

,75mm2to 10,0mm2

Min. 3-2,5mm2

Max. 2-10,0mm2w/2-4,0mm2

Dimensions Inches

( )

Wire Connectors

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Model A B C D E

344 11/32 1/2 15/16 7/16 1-1/4

Red/Gray 8.8 12.7 23.5 10.7 31.8

Dimensions Inches

( )

Combination Min. 2 #18 4 #14 5 #12 Max. 4 #10

344®

Wire Termination

Wire Connector

■

SureGrip™ overmolding

provides better

grip for improved

leverage and

more torque

■

Comfortable swept

wings designed to

help reduce hand

fatigue

■

Expanding square-wire

spring provides a secure

connection every time

■

Better grip and more leverage

for faster connections with

less effort

Molded vertical

grooves provide

maximum grip

Patented swept-

wing SureGrip™

design

Exceptional wire range

and capacity

- Min. 2 #18

- Max. 4 #10

Wire Combination Wire Combination

Model Color Range Range (mm) Quantity Cat. No.

600V* 600V* Tube of 25 30-144J

22 to 8 AWG ,34mm2to 10,0mm2Jar of 250 30-244J

344 Red/Gray Min. 2 #18 Min. 2-,75mm2

Jar of 500 30-644J

Max. 4 #10 Max. 4-6,0mm2

*1,000V maximum in fixtures and signs

CUS

Wire Connectors

www.idealindustries.com 1-800-435-0705 for Customer Service

A-8

■

Silicone-based sealant protects against moisture

and corrosion

■

UL Listed to 486D for use in damp/wet locations

or direct burial

■

Easy to apply, pre-filled twist-on wire connectors

■

Handles wire sizes from #20 to #6 copper conductors

WeatherProof™ and UnderGround™ Wire Connectors

WeatherProof™ — suitable for interior and exterior electrical

connections exposed to rain or damp conditions.

Wire Combination Wire Combination

Model Color Range Range (mm) Quantity Cat. No.

600V* 600V* Card of 6 30-061

22 to 14 AWG ,34mm2to 4,0mm2Card of 25 30-161

61 Blue/Orange Min. 2 #20 Min. 2-,5mm2Box of 100 30-261

Max. 2 #14 Max. 2-2,5mm2Box of 1,000 30-361

600V* 600V* Card of 5 30-062

18 to 8 AWG ,75mm2to 10,0mm2Card of 20 30-162

62 Blue/Red Min. 2 #18 Min. 2-,75mm2Box of 100 30-262

Max. 3 #10 Max. 3-6,0mm2Box of 1,000 30-362

600V* 600V* Card of 3 30-063

16 to 6 AWG 1,5mm2to 16,0mm2Card of 15 30-163

63 Blue/Dr. Blue Min. 3 #14 Min. 3-2,5mm2Box of 100 30-263

Max. 2 #8 & 1 #10 Max. 2-10,0mm2w/1-6,0mm2Box of 1,000 (yellow) 30-363

CUS

WARNING:

1. One time use only. Do not reuse.

2. Wiring must comply with all applicable electrical codes.

3. For use on copper wire only. Do not use on aluminum wire.

4. Not for use in continuous submersion applications.

Model A B C D E

61 3/16 (4,8) 5/16 (7,9) 21/32 (16,7) 13/32 (10,3) 29/32 (23,0)

62 9/32 (7,1) 1/2 (12,7) 15/16 (23,8) 19/32 (15,1) 1-11/32 (34,1)

63 3/8 (9,5) 19/32 (15,1) 1-1/16 (27,0) 23/32 (18,3) 1-19/32(40,5)

60 9/32 (7,1) 17/32 (13,5) 41/64 (16,2) 55/64 (22,0) 1-21/32 (42,0)

64 9/32 (7,1) 19/32 (15,1) 29/32 (23,0) 1-1/8 (28,6) 2-1/32 (51,6)

Dimensions Inches

( )

Wire Combination Wire Combination

Model Color Range Range (mm) Quantity Cat. No.

600V* 600V* Card of 2 30-060

20 to 10 AWG ,5mm2to 6,0mm2Card of 10 30-760

60 Blue/Blue Min. 2 #20 Min. 2-,5mm2Box of 100 30-260

Max. 1 #10 & 2 #12 Max. 1-6,0mm2w/2-4,0mm2Box of 1,000 30-360

Yellow Box of 1,000 (yellow) 30-360Y

600V* 600V* Card of 2 30-064

18 to 8 AWG ,75mm to 10,0mm2Card of 10 30-764

64 Blue/Dk. Blue Min. 2 #18 Min. 2-,75mm2Box of 50 30-264

Max. 3 #10 Max. 3-6,0mm2Box of 1,000 30-364

Yellow Box of 25 (yellow) 30-164Y

*1,000V maximum in fixtures and signs

WeatherProof™ Wire Connectors

UnderGround™ Wire Connectors

UnderGround™ — suitable for use in a wide variety of

direct burial and wet location electrical connections.

Wire Connectors

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Wire Termination

Twister®AI/Cu Wire Connector

■

Only aluminum-to-copper twist-on connector specifically

designed to guarantee a secure connection while

preventing aluminum corrosion

■

Specially formulated corrosion- resistant

compound cuts and penetrates corrosion

build-up on aluminum conductors for increased

conductivity and cooler connections

■

Compact, one-piece design features ribbed cap, swept

wings and hexagonal head for easy installation by hand

or with standard nutdriver

■

Live-action, square-wire spring expands and contracts with

aluminum wire

■

Deep skirt provides maximum dielectric strength

■

Tough, UL 94V-2 flame-retardant shell rated at 105°C (221°F)

■

Complies with N.E.C. Section #110-14(b) for aluminum-to-copper

connections; UL Listed to 486C and CSA Certified to C22.2 #188;

complies with Federal Specification

W-S-610E

■

UL Listed to 467 for grounding and bonding

Ribbed cap for hand

or nutdriver

installation

Live-action,

square-wire

spring expands

and contracts

with aluminum wire

Entry cap retains

corrosion-resistant

compound

Compound cuts

corrosion build-up

on aluminum

conductors

WARNING:

1. One time use only. Do not reuse connector.

2. Do not use on aluminum to aluminum wire combinations.

3. Wiring must comply with all applicable electrical codes.

4. Contact IDEAL for complete wire combination listing.

Model A B C D E

65 17/64 13/32 13/16 35/64 1-11/32

7 10.5 21 14 34

Dimensions Inches

Model Color Wire Combinations Quantity Cat. No.

1 #10 Al solid w/1 or 2 #10 Cu solid

1 #10 Al w/1 or 2 #12 Cu Card of 2 30-065

2 #10 Al solid w/1 #12 Cu

1 #10 Al w/1 or 2 #14 Cu

2 #10 Al solid w/1 #14 Cu

2 #12 Al solid w/1 #10 Cu Card of 10 30-765

1 #12 Al solid w/1 or 2 #10 Cu

1 #12 Al stranded w/1 or 2 #10 Cu solid

1 #12 Al w/1 or 2 #12 Cu

65 Purple 2 #12 Al solid w/1 #12 Cu Card of 25 30-165

1 #12 Al w/1 or 2 #14 Cu

2 #12 Al solid w/1 #14 Cu

1 #10 Al w/1 or 2 #18 Cu

2 #10 Al solid w/1 #18 Cu Box of 100 30-265

1 #12 Al w/1 or 2 #16 Cu

2 #12 Al solid w/1 #16 Cu

1 #10 Al w/1 or 2 #16 Cu

2 #10 Al solid w/1 #16 Cu Carton of 1,000 30-365

1 #12 Al w/1 or 2 #18 Cu

2 #12 Al solid w/1 #18 Cu

600V maximum building wire; 1,000V signs or lighting fixtures Wire Connector

also listed as

grounding equipment

CUS

( )

Wire Connectors

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A-10

Wire-Nut®Wire Connector Sockets

■

Speeds installation of Wire-Nut®

Wire Connectors

■

Fit any pneumatic or

electric tool

with a 1/4 in.

chuck or

drive socket

For Connector Model Cat. No.

71B®, 71B®Black, 72B®& 72B®Black 30-903

73B®& 73B®Black 30-904

59B™ 30-905

74B®, 76B®& 59B™ 30-906

Wire-Nut®Wire Connector Wrench

■

Speeds installation of Wire-Nut®

Wire Connectors

■

Excellent leverage

helps reduce fatigue

For Connector Model Cat. No.

73B®, 74B®& 76B®H-632

Wire-Nut®Wire Connector

Wrench/Screwdriver Combo

■

Speeds installation of Wire-Nut®

Wire Connectors

■

Slotted-tip screwdriver

with convenient

connector-wrench

socket in end of

insulated handle

■

Speeds installation of Twister®

Wire Connectors

■

Nickel/chrome plated to

resist rust and corrosion

■

Cushioned rubber grip

For Connector Model Cat. No.

341®35-292

342®35-295

Nutmaster®Nutdrivers

Spin-Twist®Wire Connector Socket

For Connector Model Cat. No.

Wire-Nut®, Wing-Nut®, Twister®, B-CAP®and WingTwist™ 30-902

Twist-a-Nut™

7-in-1 Screwdriver

■

Facilitate installation of

connectors

■

Universal Wire-Nut®

Wrench in handle

■

Accepts most twist-on

connectors

Description Cat. No.

7-in-1 Twist-a-Nut™ 35-908

Ratch Wrench

■

Speeds installation of

B-CAP®Wire Connectors

■

Either end accepts 1/4-in.

drive for tight-spot

wire splicing

For Connector Model Cat. No.

B1, B2 & B4 BR-5

High-Speed Wire Connector Chuck

■

Cordless screwdriver adapter

for installing B-CAP®

Wire Connectors

For Connector Model Cat. No.

B1, B2 & B4 HSC-1

For Connector Model Type Cat. No.

74B®& 76B®Mechanic – 1/4 in. x 4 in. 30-331

74B®& 76B®Electrician – 3/16 in. x 6 in. 30-333

■

Speeds installation of IDEAL

and BUCHANAN Wire

Connectors

■

For use with electric

corded or cordless

drill drivers

■

1/4 in. chuck fits

most drills or drive sockets

Patented IDEAL push-in

technology quickly

locks wires in place

Pieces pull apart

safely and easily

Thumb ridges provide

superior grip

Fits through 1/2”

knockout

3/8” strip length

indicator

Both halves pass UL 2459 &

CSA 182.3 finger probe

requirements

Wire Connectors

1-800-435-0705 for Customer Service www.idealindustries.com A-11

Wire Termination

Luminaire Disconnect

■

The first push-in disconnect to meet the new NEC and CEC code

changes for non-residential fluorescent luminaires

■

Perfect for OEM or retrofit lighting applications

■

Meets UL and CSA finger-probe safety requirements

■

Allows safe disconnect of hot and neutral ballast wiring

Wire Combination Wire Combination

Model Color Range Range (mm) Quantity Cat. No.

Card of 25 30-372

Jar of 75 30-382J

102 Orange Jar of 150 30-352J

Box of 1,000 30-102

*1,000V maximum in fixtures and signs

™

600V*

18 thru 12 AWG

600V*

,75mm2to 24,0mm2

Materials

Housings: Nylon

Contacts: Copper Alloy

Ratings

Temperature: 105°C (221°F)

Flammability: UL 94V-0

Current Interruption: 10 Cycles

Max. Current Rating

120V 3 Amps

277V 1.3 Amps

347V 1 Amps

480V 0.75 Amps

600V 0.60 Amps

Patents Pending

Wire Range

Solid 12 AWG – 18 AWG

Stranded 12 AWG – 14 AWG (19 strand or less)

Stranded 12 AWG (19 strand or less)

(Tin-Bonded) 14 AWG (19 strand or less)

16 AWG (26 strand or less)

18 AWG (16 strand or less)

Agency Approvals

UL 2459 CSA 182.3 RoHS Compliant

Physical

Strip Length: 3/8” ± 1/16”

Number of Circuits: 2 (3 circuit coming soon)

Color: Orange and White

Mating/Unmating Force: 3-8 Pounds

3 Amp

Max.

3 Amp

Max.

.82

HOLE

CLEARANCE

.137

.50

1.30

.81

Wire Connectors

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A-12

Length Width Height

Model Color Ports In. mm In. mm In. mm Quantity Cat. No.

Box of 100 30-084

Jar of 300 30-084J

84 Red 2 .355 9.02 .434 11.02 .729 18.52 Box of 1,000 30-184

Box of 5,000 30-684

Box of 100 30-085

Jar of 250 30-085J

85 Orange 3 .355 9.02 .591 15.01 .729 18.52 Box of 1,000 30-185

Box of 5,000 30-685

Box of 100 30-086

Jar of 200 30-086J

86 Yellow 4 .355 9.02 .748 18.99 .729 18.52 Box of 1,000 30-186

Box of 4,000 30-686

Box of 50 30-087

Jar of 150 30-087J

87 Gray 5 .355 9.02 .907 23.03 .729 18.52 Box of 1,000 30-187

Box of 5,000 30-687

Box of 50 30-088

Jar of 100 30-088J

88 Blue 6 Stacked .607 15.42 .603 15.32 .729 18.52 Box of 1,000 30-188

Box of 5,000 30-688

Box of 50 30-090

Jar of 100 30-090J

90 Black 8 .355 9.02 1.38 35.03 .717 18.21 Box of 1,000 30-190

Box of 2,000 30-690

COPPER TO COPPER ONLY. Do not use on aluminum.

Temperature rating: 105°C (221°F) maximum

600V maximum building wire, 1000V maximum signs or lighting fixtures

CUS

In-Sure™ Push-In Wire Connectors

■

No-twist connection reduces repetitive motion fatigue

■

Low insertion force for fast and easy connections

■

Compact size makes installation easy

■

Clear shell gives visual verification of connection

■

UL Listed to 486C and CSA Certified to C22.2 #188

■

UL 467 Listed for grounding and bonding applications

■

Accepts the following copper wire sizes

- Solid

#20 - #12 solid

- Stranded

#16 - #14 (19 strand or less)

#18 (7 strand or less)

- Stranded (Tin Bonded)

#14 - #12 (19 strand or less)

#16 (26 strand or less)

#18 (16 strand or less)

Strip

Push

Connect

Installation as easy

as 1-2-3...

Wire Connectors

Wire Termination

Term-a-Nut®Pigtail Wire Connectors

Shell Color Wire Color Terminal End Quantity Cat. No.

Red White #10 fork 25 30-3170

Red White #10 fork 10 30-3370

Red Black #10 fork 25 30-3171

Red Black #10 fork 10 30-3371

Red White Stripped end 25 30-3172

Red Black Stripped end 25 30-3173

Green Green #10 fork 25 30-3180

Green Green #10 fork 10 30-3380

MultiPak* White/Black/Green #10 fork 9 30-3181

*Includes 3 red shells w/white wire, 3 red shells w/black wire,

and 3 green shells w/green wire.

■

Ultra-flexible 6-in. lead allows for easy positioning in outlet box — reduces stress on device, wires and connection

■

Wide range of wire combinations – #18 through #12 solid or stranded conductors

■

Brass adapter for strong, conductive transition from spring to lead wire

■

Brass-alloy terminals with locking tabs for fast, efficient device connection

■

UL 486A and UL 486C Listed and tested to CSA standard C22.2 #65 and C22.2 #188

■

Wire Range: Red/Green Shell – Min. 2 #18 w/1 #14, Max. 4 #12

Brass-alloy

terminal with

locking tabs

Brass

adapter

Phosphor-

bronze spring

Ultra-

flexible

lead

CUS

1-800-435-0705 for Customer Service www.idealindustries.com A-13

Wire Connectors

www.idealindustries.com 1-800-435-0705 for Customer Service

A-14

Term-a-Nut®Grounding Connectors Quantity Cat. No. Fig.

Term-a-Nut®Grounding Connector, 12 AWG

stranded, 6 in. tail w/#10 fork Bag of 10 30-3380 A

Term-a-Nut®Grounding Connector, 12 AWG

stranded, 6 in. tail w/#10 fork Bag of 25 30-3180 A

Term-a-Nut®Grounding Connector, 12 AWG

stranded, 6 in. tail w/#10 fork Box of 100 30-3280 A

Term-a-Nut®Grounding Connector, 12 AWG

stranded, 6 in. tail w/#10 fork Box of 250 30-3680 A

Term-a-Nut®Grounding Connector, 12 AWG

stranded w/#10 ring & ground screw Bag of 25 30-3182 B

Term-a-Nut®Grounding Connector, 12 AWG

stranded w/#10 ring & ground screw and 6 in. Bag of 10 30-3386 C

jumper w/#10 fork

Grounding Connectors

■

Term-a-Nut®grounding connectors address specific

requirements for grounding to steel outlet boxes

and wiring multiple devices

■

UL Listed to UL486C and UL467 (grounding and

bonding)

Term-a-Nut®Grounding Connector

Connects grounding conductors to a

device’s grounding screw, connects

grounding conductors to the mounting box

and bonds the device to the box.

Bonds the box to the grounding

conductors.

Fig. C

Fig. B

Combo hex head

Stranded bonding jumper

Ultra-flexible lead wire

Heavy-duty brass terminal

Heavy-duty

brass terminal

Thread-forming

grounding screw

Twist-on wire

connector

Twist-on wire

connector

Term-a-Nut®Grounding Connector

Connects multiple grounding conductors to

a device.

Fig. A

Ultra-flexible

lead wire

Heavy-duty

brass terminal

Twist-on wire

connector

Fig. D

Stranded Wire Grounding Tails Quantity Cat. No. Fig.

14 AWG stranded 7-3/4 in. tail w/#10 fork &

10 ring and ground screw Bag of 25 30-3183 A

12 AWG stranded, 7-3/4 in. tail w/#10 fork &

10 ring and ground screw Bag of 25 30-3184 B

12 AWG stranded, 7-3/4 in. tail w/#10 fork &

10 ring and ground screw Bundle of 100 30-3284 B

12 AWG stranded, 2-wire tail joined w/#10 ring

and ground screw, one stripped-end tail and one Bag of 25 30-3287 C

10 fork tail

12 AWG stranded, 2-wire tail joined w/#10 ring

and ground screw and two #10 fork tails Bag of 25 30-3288 D

12 AWG stranded, 3-wire tail joined w/#10 ring

and ground screw, one stripped-end tail and two Bag of 25 30-3289 E

10 fork tails

Grounding Tails - Stranded Wire

Fig. A - #14 AWG

Fig. B - #12 AWG

Fig. C

Fig. E

Ultra-flexible

lead wire

Heavy-duty

brass terminal

1-800-435-0705 for Customer Service www.idealindustries.com A-15

Wire Termination

Wire Connectors

Solid Wire Grounding Tails Quantity Cat. No. Fig.

14 AWG solid, 8 in. tail w/loop & ground

screw and stripped end Box of 50 30-3390 A

12 AWG solid, 8 in. tail w/loop & ground

screw and stripped end Box of 50 30-3392 B

12 AWG solid, 8 in. tail w/loop & ground

screw and stripped end Bundle of 50 30-3496 B

12 AWG solid, 10 in. tail w/loop & ground

screw and stripped end Bundle of 50 30-3394 C

Miscellaneous Grounding Products Quantity Cat. No. Fig.

Ground Screw, thread-forming, combination

hex, Phillips, slotted and Robertson-tip Pack of 50 30-3194 A

Ground Screw, thread-forming, combination

hex, Phillips, slotted and Robertson-tip Bag of 100 30-3294 A

Grounding clip – accepts 10, 12 or Pack of 100 30-3395 B

14 AWG wire

Grounding Accessories

■

Solid and stranded pigtail lead wires are convenient for stranded device grounding applications

■

Grounding screws offer a unique thread-forming feature, plus combination hex, Phillips, slotted and Robertson tip

Grounding Tails - Solid Wire

Grounding Accessories

Fig. B - 8 in. length

Fig. C - 10 in. length

Fig. A

Fig. A Fig. B

Combo hex head

Thread-forming

grounding screw

Wire Connectors

www.idealindustries.com 1-800-435-0705 for Customer Service

A-16

Term-a-Nut®Terminal Wire Connectors

■

No tools required – installs quickly without crimping – easily

removed for quick changes

■

Use with single or multiple wires – solid and/or stranded

22 to 12 AWG

■

Highly conductive brass terminal and phosphor-bronze spring

for maximum conductivity and smooth performance

■

Tough, UL 94V-2 flame-retardant shell rated at 105°C (221°F)

■

UL 486A and UL 486C Listed and tested to CSA C22.2 #65

and C22.2 #188

High-quality

brass terminal

with locking tabs

Phosphor-bronze

spring

Terminal Configurations Qty./Clamshell Cat. No.

#10 fork 25 30-3004

#8 fork 25 30-3014

.250 in. disconnect 25 30-3006

#10 ring 25 30-3012

#8 ring 25 30-3010

Assortment 40/kit* 30-3901

*Kit contains 8 each: 30-3004, 30-3014, 30-3006, 30-3012 and 30-3010.

Vinyl Insulated Ring Terminals

Max. Max.

Wire Wire Stud Stud Wire Wire Dimensions Dimensions

Range Range Size Size Ins. Dia. Ins. Dia. (Inches) (mm) Ctn. Cat. Ctn. Cat.

(AWG) (mm2) (Inches) (mm) (Inches) (mm) LW EFLWEF Qty. No. Qty. No.

6 3.7 .764 .260 .394 .248 19.4 6.6 10.0 6.3 25 83-2121 ——

22 – 18 0.5 – 1.0 8 4.3 .157 4.0 .819 .315 .394 .276 20.8 8.0 10.0 7.0 25 83-2131 ——

10 5.3 .819 .315 .394 .276 20.8 8.0 10.0 7.0 25 83-2141 ——

1/4 6.4 1.055 .457 .394 .433 26.8 11.6 10.0 11.0 25 83-2151 ——

6 3.7 .764 .260 .394 .248 19.4 6.6 10.0 6.3 25 83-2221 ——

16 – 14 1.5 – 2.5 8 4.3 .177 4.5 .858 .335 .394 .307 21.8 8.5 10.0 7.8 25 83-2231 ——

10 5.3 .858 .374 .394 .287 21.8 9.5 10.0 7.3 25 83-2241 1,000 84-2241

1/4 6.4 1.055 .472 .394 .433 26.8 12.0 10.0 11.0 25 83-2251 ——

8 4.3 1.047 .374 .512 .358 26.6 9.5 13.0 9.1 25 83-2331 ——

10 5.3 1.047 .374 .512 .358 26.6 9.5 13.0 9.1 25 83-2341 1,000 84-2341

12 – 10 4.0 – 6.0 1/4 6.4 .248 6.3 1.167 .472 .512 .413 29.5 12.0 13.0 10.5 25 83-2351 ——

5/16 8.4 1.339 .591 .512 .531 34.0 15.0 13.0 13.5 25 83-2361 ——

3/8 10.5 1.339 .591 .512 .531 34.0 15.0 13.0 13.5 25 83-2371 ——

75° C/600 Volts max.

■

Butted seam-construction prevents splitting under maximum

pressure

■

Internal barrel serrations grip wires tightly to resist pull-out and

reduce electrical resistance

■

Tin-plated brass construction for corrosion resistance

■

Shouldered barrel insulation quickly positions terminal for

proper crimping

■

Expanded insulation entry accomodates a wide variety of

insulation diameters and provides additional insulation support

■

Color-coded insulation and wire range stamped on terminal for

easy identification

Crimp Terminals-Rings, Forks, Disconnects and Splices

CUS

Crimp Terminals

1-800-435-0705 for Customer Service www.idealindustries.com A-17

Wire Termination

Vinyl Insulated Spade Terminals

Max. Max.

Wire Wire Stud Stud Wire Wire Dimensions Dimensions

Range Range Size Size Ins. Dia. Ins. Dia. (Inches) (mm) Ctn. Cat. Ctn. Cat.

(AWG) (mm2) (Inches) (mm) (Inches) (mm) L W E F L W E F Qty. No. Qty. No.

6 3.7 .827 .252 .394 .256 21.0 6.4 10.0 6.5 25 83-7111 1,000 84-7111

22 – 18 0.5 – 1.0 8 4.3 .157 4.0 .827 .283 .394 .256 21.0 7.2 10.0 6.5 25 83-7121 ——

10 5.3 .827 .374 .394 .256 21.0 9.5 10.0 6.5 25 83-7131 ——

6 3.7 .827 .236 .394 .256 21.0 6.0 10.0 6.5 25 83-7151 ——

16 – 14 1.5 – 2.5 8 4.3 .177 4.5 .827 .283 .394 .256 21.0 7.2 10.0 6.5 25 83-7161 1,000 84-7161

10 5.3 .827 .366 .394 .256 21.0 9.3 10.0 6.5 25 83-7171 1,000 84-7171

6 3.7 1.004 .327 .512 .276 25.5 8.3 13.0 7.0 25 83-7201 ——

8 4.3 1.004 .283 .512 .357 25.5 9.0 13.0 7.0 25 83-7211 ——

12 – 10 4.0 – 6.0 10 5.3 .248 6.3 1.004 .283 .512 .354 25.5 9.0 13.0 7.0 25 83-7221 500 84-7221

1/4 6.4 1.240 .472 .512 .472 31.5 12.0 13.0 12.0 25 83-7231 ——

75° C/600 Volts max.

Insulated and Non-Insulated Terminals, Splices and Disconnects (#22 - #10 AWG) are UL Listed when used with IDEAL Crimp Tool #30-518 (Replacement Die #30-519).

Non-Insulated Ring Terminals (#8 - #4 AWG) are UL Listed when used with IDEAL Crimp Tool #83-005 or 88-843.

Non-Insulated Disconnects, Splices and Vinyl Insulated Parallel Splices (#22 - #10 AWG) are not UL Listed; recommended IDEAL Crimp Tool #30-518.

Non-Insulated Splices (#8 - #4 AWG) are not UL Listed, recommended IDEAL Crimp Tool #83-005 or #88-843.

#30-518 Tool w/die

#30-519 Replacement die

#83-005 #88-843

Non-Insulated Ring Terminals

Crimp Tools

Wire Wire Stud Stud Dimensions Dimensions

Range Range Size Size (Inches)* (mm)** Ctn. Cat. Ctn. Cat.

(AWG) (mm2) (Inches) (mm) LWE FLWEF

Qty. No. Qty. No.

8 4.3 .622 .315 .189 .276 15.8 8,0 4.8 7.0 25 83-0131 ——

22 – 18 0.5 – 1.0 10 5.3 .622 .315 .189 .276 15.8 8.0 4.8 7.0 25 83-0141 ——

6 3.7 .567 .260 .189 .248 14.4 6.6 4.8 6.3 25 83-0221 ——

16 – 14 1.5 – 2.5 8 4.3 .661 .335 .189 .307 16.8 8.5 4.8 7.8 25 83-0231 ——

10 5.3 .661 .374 .189 .287 16.8 9.5 4.8 7.3 25 83-0241 1,000 84-0241

8 4.3 .772 .374 .236 .358 19.6 9.5 6.0 9.1 25 83-0331 ——

12 – 10 4.0 – 6.0 10 5.3 .772 .374 .236 .358 19.6 9.5 6.0 9.1 25 83-0341 1,000 84-0341

1/4 6.4 .886 .472 .236 .413 22.5 12.0 6.0 10.5 25 83-0351 ——

10 5.3 .937 .472 .337 .366 23.8 12.0 8.5 9.3 25 83-0421 ——

1/4 6.4 .937 .472 .337 .366 23.8 12.0 8.5 9.3 25 83-0431 ——

8 8.0 5/16 8.4 1.161 .591 .337 .543 29.8 15.0 8.5 13.8 25 83-0441 ——

3/8 10.5 1.161 .591 .337 .543 29.8 15.0 8.5 13.8 25 83-0451 ——

10 5.3 1.173 .472 .413 .524 29.8 12.0 10.5 13.3 20 83-0511 ——

1/4 6.4 1.173 .472 .413 .524 29.8 12.0 10.5 13.3 20 83-0521 ——

6 14.0 5/16 8.4 1.280 .630 .413 .559 32.5 16.0 10.5 14.2 20 83-0531 ——

3/8 10.5 1.280 .630 .413 .559 32.5 16.0 10.5 14.2 20 83-0541 ——

1/4 6.4 1.319 .650 .472 .531 33.5 16.5 12.0 13.5 20 83-0611 ——

4 22.0 5/16 8.4 1.319 .650 .472 .531 33.5 16.5 12.0 13.5 20 83-0621 ——

3/8 10.5 1.319 .650 .472 .531 33.5 16.5 12.0 13.5 20 83-0631 ——

105°C/600 Volts max.

*Plus or minus .020 in.

**Plus or minus .50 in.

Crimp Terminals

www.idealindustries.com 1-800-435-0705 for Customer Service

A-18

Vinyl Insulated Snap Spade Terminals

Max. Max.

Wire Wire Stud Stud Wire Wire Dimensions Dimensions

Range Wire Range Size Size Ins. Dia. Ins. Dia. (Inches) (mm) Ctn.

(AWG) (mm2) (Inches) (mm) (Inches) (mm) LWEF LWE F Qty. Cat. No.

6 3.7 .827 .252 .394 .256 21.0 6.4 10.0 6.5 25 83-7011

22 – 18 0.5 – 1.0 8 4.3 .134 4.0 .827 .283 .394 .256 21.0 7.2 10.0 6.5 25 83-7021

10 5.3 .827 .319 .394 .256 21.0 8.1 10.0 6.5 25 83-7031

6 3.7 .827 .236 .394 .256 21.0 6.0 10.0 6.5 25 83-7051

16 – 14 1.5 – 2.5 8 4.3 .161 4.5 .827 .319 .394 .256 21.0 8.1 10.0 6.5 25 83-7061

10 5.3 .827 .319 .394 .256 21.0 8.1 10.0 6.5 25 83-7071

8 4.3 .992 .327 .512 .276 25.2 8.3 13.0 7.0 25 83-7081

12 – 10 4.0 – 6.0 10 5.3 .248 6.3 .992 .354 .512 .276 25.2 9.0 13.0 7.0 25 83-7091

1/4 6.4 1.240 .472 .512 .472 31.5 12.0 13.0 12.0 25 83-7101

75° C/600 Volts max.

Non-Insulated Spade Terminals

Dimensions Dimensions

Wire Range Wire Range Stud Size Stud Size (Inches) (mm) Ctn. Cat. Ctn. Cat.

(AWG) (mm2) (Inches) (mm) L W E F L W E F Qty. No. Qty. No.

6 3.7 .630 .252 .189 .256 16.0 6.4 4.8 6.5 25 83-6111

22 – 18 0.5 - 1.0 8 4.3 .630 .283 .189 .256 16.0 7.2 4.8 6.5 25 83-6121 ——

10 5.3 .630 .319 .189 .256 16.0 8.1 4.8 6.5 25 83-6131 ——

16 – 14 1.5 – 2.5 8 4.3 .630 .283 .189 .256 16.0 7.2 4.8 6.5 25 83-6161 ——

10 5.3 .630 .366 .189 .256 16.0 9.3 4.8 6.5 25 83-6171 1,000 84-6171

8 4.3 .728 .354 .236 .276 18.5 9.0 6.0 7.0 25 83-6211 ——

12 – 10 4.0 – 6.0 10 5.3 .728 .354 .236 .276 18.5 9.0 6.0 7.0 25 83-6221 ——

1/4 6.4 .965 .472 .236 .472 24.5 12.0 6.0 12.0 25 83-6231 ——

105° C/600 Volts max.

Max. Max.

Wire Wire Tab Tab Wire Wire Dimensions Dimensions

Range Range Size Size Ins. Dia. Ins. Dia. (Inches) (mm) Ctn. Cat.

(AWG) (mm2) (Inches) (mm) (Inches) (mm) L B W F W1 F1 L B W F W1 F1 Qty. No.

22 – 18 0.5 – 1.0 .250 x .032 6.35 x 0.8 .150 3.8 .886 .413 .260 .315 .250 .323 22.5 10.5 6.6 8.0 6.35 8.2 25 83-9611

16 – 14 1.5 – 2.5 .250 x .032 6.35 x 0.8 .185 4.7 .886 .413 .260 .315 .250 .323 22.5 10.5 6.6 8.0 6.35 8.2 25 83-9621

12 – 10 4.0 – 6.0 .250 x .032 6.35 x 0.8 .244 6.2 .945 .512 .260 .315 .250 .323 22.5 13.0 6.6 8.0 6.35 8.2 25 83-9631

75° C/300 Volts max.

Vinyl Insulated Multi-Stack Disconnects

Crimp Terminals/Disconnects

1-800-435-0705 for Customer Service www.idealindustries.com A-19

Wire Termination

Max. Max.

Wire Wire Tab Tab Wire Wire Dimensions Dimensions

Range Range Size Size Ins. Dia. Ins. Dia. (Inches) (mm) Ctn. Cat. Ctn. Cat.

(AWG) (mm2) (Inches) (mm) (Inches) (mm) L B W F L B W L Qty. No. Qty. No.

22 – 18 0.5 – 1.0 .110 x .020 2.8 x 0.5 .150 3.8 .728 .413 .126 .256 18.5 10.5 3.2 6.5 25 83-9511 ——

16 – 14 1.5 – 2.5 .110 x .020 2.8 x 0.5 .185 4.7 .748 .413 .126 .256 19.0 10.5 3.2 6.5 25 83-9521 ——

22 – 18 0.5 – 1.0 .187 x .020 4.75 x 0.5 .150 3.8 .764 .413 .197 .252 19.4 10.5 5.0 6.4 25 83-9541 ——

16 – 14 1.5 – 2.5 .187 x .020 4.75 x 0.5 .185 4.7 .764 .413 .197 .252 19.4 10.5 5.0 6.4 25 83-9551 ——

22 – 18 0.5 – 1.0 .250 x .032 6.35 x 0.8 .150 3.8 .819 .413 .260 .287 20.8 10.5 6.6 7.3 25 83-9571 ——

16 – 14 1.5 – 2.5 .250 x .032 6.35 x 0.8 .185 4.7 .819 .413 .260 .287 20.8 10.5 6.6 7.3 25 83-9581 500 84-9581

14 – 12 2.5 – 4.0 .250 x .032 6.35 x 0.8 .244 6.2 .917 .512 .260 .287 23.3 13.0 6.6 7.3 25 83-9591 ——

12 – 10 4.0 – 6.0 .250 x .032 6.35 x 0.8 .244 6.2 .917 .512 .260 .287 23.3 13.0 6.6 7.3 25 83-9601 ——

75° C/300 Volts max.

Vinyl Insulated Female Disconnects

Vinyl Insulated Male Disconnects

Max. Max.

Wire Wire Wire Wire Dimensions Dimensions

Range Wire Range Tab Size Tab Size Ins. Dia. Ins. Dia. (Inches) (mm) Ctn.

(AWG) (mm2) (Inches) (mm) (Inches) (mm) L B W F L B W F Qty. Cat. No.

22 – 18 0.5 – 1.0 .250 x .032 6.35 x 0.8 .150 3.8 .858 .413 .250 .303 21.8 10.5 6.35 7.7 25 83-9971

16 – 14 1.5 – 2.5 .250 x .032 6.35 x 0.8 .185 4.7 .858 .413 .250 .303 21.8 10.5 6.35 7.7 25 83-9981

12 – 10 4.0 – 6.0 .250 x .032 6.35 x 0.8 .244 6.2 .945 .512 .250 .303 24.0 13.0 6.35 7.7 25 83-9991

75° C/300 Volts max.

Non-Insulated Female Disconnects

Wire Wire Tab Tab Dimensions Dimensions

Range Range Size Size (Inches) (mm)

(AWG) (mm2) (Inches) (mm) L B W F L B W F Ctn. Qty. Cat. No.

22 – 18 0.5 – 1.0 .110 x .020 2.8 x 0.5 .630 .189 .126 .256 16.0 4.8 3.2 6.5 25 83-9411

16 – 14 1.5 – 2.5 .110 x .020 2.8 x 0.5 .630 .189 .126 .256 16.0 4.8 3.2 6.5 25 83-9421

22 – 18 0.5 – 1.25 .187 x .020 4.75 x 0.5 .630 .189 .197 .252 16.0 4.8 5.0 6.4 25 83-9441

16 – 14 1.5 – 2.5 .187 x .020 4.75 x 0.5 .630 .189 .197 .252 16.0 4.8 5.0 6.4 25 83-9451

22 – 18 0.5 – 1.25 .250 x .032 6.35 x 0.8 .630 .189 .260 .287 16.0 4.8 6.6 7.3 25 83-9471

16 – 14 1.5 – 2.5 .250 x .032 6.35 x 0.8 .630 .189 .260 .287 16.0 4.8 6.6 7.3 25 83-9481

12 – 10 4.0 – 6.0 .250 x .032 6.35 x 0.8 .728 .236 .260 .287 18.5 6.0 6.6 7.3 25 83-9501

105° C/300 Volts max.

Disconnects

www.idealindustries.com 1-800-435-0705 for Customer Service

A-20

Max. Max.

Wire Wire Tab Tab Wire Wire Dimensions Dimensions

Range Range Size Size Ins. Dia. Ins. Dia. (Inches) (mm) Ctn. Cat. Ctn. Cat.

(AWG) (mm2) (Inches) (mm) (Inches) (mm) L B W F L B W L Qty. No. Qty. No.

22 – 18 0.5 – 1.0 .250 x .032 6.35 x 0.8 .150 3.8 .866 .433 .260 .287 22.0 11.0 6.6 7.3 25 83-9771 ——

16 – 14 1.5 – 2.5 .250 x .032 6.35 x 0.8 .185 4.7 .866 .433 .260 .287 22.0 11.0 6.6 7.3 25 83-9781 1,000 84-9781

12 – 10 4.0 – 6.0 .250 x .032 6.35 x 0.8 .244 6.2 .945 .512 .260 .287 24.0 13.0 6.6 7.3 25 83-9791 500 84-9791

105° C/300 Volts max.

Nylon Fully-Insulated Female Disconnects

Nylon Fully-Insulated Male Disconnects

Max. Max.

Wire Wire Wire Wire Dimensions Dimensions

Range Wire Range Tab Size Tab Size Ins. Dia. Ins. Dia. (Inches) (mm) Ctn.

(AWG) (mm2) (Inches) (mm) (Inches) (mm) L B W F L B W F Qty. Cat. No.

22 – 18 0.5 – 1.0 .250 x .032 6.35 x 0.8 .150 3.8 .906 .433 .250 .303 23.0 11.0 6.35 7.7 25 83-9911

16 – 14 1.5 – 2.5 .250 x .032 6.35 x 0.8 .185 4.7 .945 .433 .250 .303 24.0 11.0 6.35 7.7 25 83-9921

12 – 10 4.0 – 6.0 .250 x .032 6.35 x 0.8 .244 6.2 .984 .512 .250 .303 25.0 13.0 6.35 7.7 25 83-9931

105° C/300 Volts max.

Vinyl Fully-Insulated Receptacle Disconnects

Wire Wire Max. Wire Max. Wire Dimensions Dimensions

Range Range Ins. Dia. Ins. Dia. (Inches) (mm)

(AWG) (mm2) (Inches) (mm) L B W F L B W F Ctn. Qty. Cat. No.

22 – 18 0.5 – 1.0 .150 3.8 .917 .413 .153 .287 23.3 10.5 3.9 7.3 25 83-8101

16 – 14 1.5 – 2.5 .185 4.7 .917 .413 .153 .287 23.3 10.5 3.9 7.3 25 83-8111

75° C/300 Volts max.

Vinyl Insulated Bullet Disconnects

Wire Wire Max. Wire Max. Wire Dimensions Dimensions

Range Range Ins. Dia. Ins. Dia. (Inches) (mm)

(AWG) (mm2) (Inches) (mm) L B W F L B W F Ctn. Qty. Cat. No.

22 – 18 0.5 – 1.0 .150 3.8 .846 .413 .157 .335 21.5 10.5 4.0 8.5 25 83-8001

16 – 14 1.5 – 2.5 .185 4.7 .846 .413 .157 .335 21.5 10.5 4.0 8.5 25 83-8011

75° C/300 Volts max.

Non-Insulated Flag Female Disconnect

Wire Wire Tab Tab Dimensions Dimensions

Range Range Size Size (Inches) (mm)

(AWG) (mm2) (Inches) (mm) L B W F L B W F Ctn. Qty. Cat. No.

16 – 14 1.5 – 2.5 .250 x .032 6.35 x 0.8 .551 .291 .260 299 14.0 7.4 6.6 7.6 25 83-9401

105° C/300 Volts max.

Disconnect Adapter – Male to Female (2-1)

Dimensions Dimensions

Tab Size Tab Size (Inches) (mm)

(Inches) (mm2) L W L W Ctn. Qty. Cat. No.

.250 x .032 6.35 x 0.8 .551 .260 14.0 6.6 25 83-9801

105° C/300 Volts max.

Non-Insulated Butt Splices

Wire Dimensions Dimensions

Range Wire Range (Inches) (mm)

(AWG) (mm2)LDL D

Ctn. Qty. Cat. No. Ctn. Qty. Cat. No.

22 – 18 0.5 – 1.0 .591 .130 15.0 3.3 25 83-9001 ——

16 – 14 1.5 – 2.5 .591 .154 15.0 3.9 25 83-9011 ——

12 – 10 4.0 – 6.0 .591 .213 15.0 5.4 25 83-9021 500 84-9021

8 8.0 .827 .276 21.0 7.0 25 83-9031 250 84-9031

6 14.0 1.024 .350 26.0 8.9 20 83-9041 ——

4 22.0 1.142 .445 29.0 11.3 20 83-9051 ——

105° C/600 Volts max.

Non-Insulated Parallel Splices

Wire Dimensions Dimensions

Range Wire Range (Inches) (mm)

(AWG) (mm2)LDL D

Ctn. Qty. Cat. No. Ctn. Qty. Cat. No.

22 – 18 0.5 – 1.0 .315 .130 8.0 3.3 25 83-9071 ——

16 – 14 1.5 – 2.5 .315 .154 8.0 3.9 25 83-9081 1,000 84-9081

12 – 10 4.0 – 6.0 .335 .213 8.5 5.4 25 83-9091 ——

105° C/600 Volts max.

Disconnects

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Wire Termination

Disconnects

www.idealindustries.com 1-800-435-0705 for Customer Service

A-22

Tap Splice Connectors

Wire Wire Dimensions Dimensions

Range Range (Inches) (mm)

(AWG) (mm2) Color L W L W Ctn. Qty. Cat. No.

22 – 18 0.5 – 1.0 Red 1.063 .787 27.0 20.0 25 83-3261

16 – 14 1.5 – 2.5 Blue 1.063 .787 27.0 20.0 25 83-3271

12 – 10 4.0 – 6.0 Yellow 1.358 .807 34.5 20.5 25 83-3281

105°C/ 600 Volts max.

Vinyl Insulated Parallel Splices

Wire Wire Max. Wire Max. Wire Dimensions Dimensions

Range Range Ins. Dia. Ins. Dia. (Inches) (mm)

(AWG) (mm2) (Inches) (mm) L W L W Ctn. Qty. Cat. No.

22 – 18 0.5 – 1.0 .157 4.0 .512 .067 13.0 1.7 25 83-9351

16 – 14 1.5 – 2.5 .177 4.5 .512 .091 13.0 2.3 25 83-9361

12 – 10 4.0 – 6.0 .248 6.3 .591 .134 15.0 3.4 25 83-9371

75°C/ 600 Volts max.

Vinyl Insulated Butt Splices

Max. Max.

Wire Wire Ins. Wire Ins. Dimensions Dimensions

Range Wire Range Dia. Dia. (Inches) (mm)

(AWG) (mm2) (Inches) (Inches) LD L D

Ctn. Qty. Cat. No. Ctn. Qty. Cat. No.

22 – 18 0.5 – 1.25 .157 4.0 .986 .067 24.6 1.7 25 83-9281 1,000 84-9281

16 – 14 1.5 – 2.5 .177 4.5 .986 .091 24.6 2.3 25 83-9291 1,000 84-9291

12 – 10 4.0 – 6.0 .248 6.3 1.043 .134 26.5 3.4 25 83-9301 500 84-9301

75° C/600 Volts max.

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Wire Termination

Terminal Strips

■

Heavy-duty, corrosion-resistant screws, surface

plates and optional hardware

■

Accessory hardware provides a variety of

termination options

■

Available cover helps prevent contact with live terminals

■

.562 in. (14.28mm) center spacing

■

Accepts wire sizes from 22 through 10 AWG Cu

■

#8-32 philslot, zinc-plated steel terminal screws

(Recommended torque: 16 in. - lb.)

89-200 Series Terminal Strips

30A/600V* UL/CSA

■

.375 in. (9.52mm) center spacing

■

Accepts wire sizes from 22 through 14 AWG Cu

■

#6-32 philslot, zinc-plated steel terminal screws

(Recommended torque: 9 in. - lb.)

89-300 Series Terminal Strips

15A/250V** UL, 15A/150V** CSA

Dimensions

No. of (Inches)

Poles A B Cat. No.

2 1.40 1.12 89-302

4 2.16 1.88 89-304

6 2.90 2.62 89-306

8 3.66 3.38 89-308

10 4.40 4.12 89-310

12 5.16 4.88 89-312

**Max. electrical rating 15A/125V when used with

optional quick-connects.

■

Rugged polyester thermoplastic base

(UL Rated 94V-O)

■

Operating temperature rated from 130°C (260°F) to

-40°C (-40°F)

■

UL Recognized (E62622) and CSA Certified (LR15364)

Dimensions

No. of (Inches)

Poles A B Cat. No.

2 2.13 1.69 89-202

3 2.69 2.25 89-203

4 3.25 2.81 89-204

6 4.37 3.94 89-206

8 5.50 5.06 89-208

10 6.62 6.19 89-210

12 7.75 7.31 89-212

*Max. electrical rating 30A/250V when used

with optional quick-connects.

Terminal Strips

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A-24

■

.437 in. (11.10mm) center spacing

■

Accepts wire sizes from 22 through 12 AWG Cu

■

#6-32 philslot, zinc-plated steel terminal screws

(Recommended torque: 9 in. - lb.)

89-400 Series Terminal Strips

20A/250V UL/CSA

■

Available in standard or shorting-block style

■

.625 in. (15.88mm) center spacing

■

Accepts wire sizes from 22 through 6 AWG Cu

■

#10-32 slotted, nickel plated brass terminal screws

(Recommended torque: 20 in. - lb.)

89-500 Series Terminal Strips

60A/600V* UL/CSA

Dimensions

No. of (Inches)Standard Block Shorting Block

Poles A B Cat. No. Cat. No.

4 3.75 2.87 89-504 89-505

6 5.00 4.12 89-506 89-507

8 6.25 5.37 89-508 89-509

12 8.75 7.87 89-512 89-513

*Max. electrical rating 60A/600V achieved only when used

with #6 AWG copper wire crimped to ring terminal.

Dimensions

No. of (Inches)

Poles A B Cat. No.

2 1.63 1.31 89-402

4 2.51 2.18 89-404

6 3.38 3.06 89-406

8 4.25 3.93 89-408

10 5.13 4.81 89-410

12 6.00 5.68 89-412

Standard Block

Shorting Block

Covers

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Wire Termination

For Use With

Terminal Strip Tab Size Flat - None Flat - Flat

Series (Inches) Qty Cat. No. Cat. No.

89-300 .187 x .020 10 pcs. 89-314 89-317

89-200 & 89-400 .250 x .031 10 pcs. 89-414 89-417

For Use With Terminal Strip Series

89-200 89-300 89-400 89-500

No. of Clear Clear Clear Clear

Circuits Cat. No. Cat. No. Cat. No. Cat. No.

289-233 89-334 89-434 —

389-234 ———

489-235 89-335 89-435 89-514

689-236 89-336 89-436 89-516

889-237 89-337 89-437 89-518

10 89-238 89-338 89-438 —

12 89-239 89-339 89-439 89-520

Quick Connects

Jumpers

Flat - None

Flat Slip-on

Flat - Flat

Flat 12-Circuit

Covers

For Use With

Flat Over Barrier Flat

Terminal Strip Center Spacing Slip-on Slip-on 12-Circuit

Series (Inches)Qty. Cat. No. Cat. No. Cat. No.

89-200 .562 10 pcs. 89-229 89-224 —

100 pcs. 89-230 ——

89-300 .375 10 pcs. 89-323 89-324 —

100 pcs. 89-330 ——

89-400 .437 10 pcs. 89-423 89-424 —

100 pcs. 89-430 ——

89-500 .625 2 pcs. — — 89-525

■

Helps prevent contact with live terminals

■

Allows fast, flexible circuit changes

■

Provides easy connection of

multiple circuits

Over Barrier

Slip-on

Barrier Strips

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A-26

Barrier Strips

Wire Dimensions Dimensions

Electrical Range No. of Torque Model (Inches)(

mm)

Ratings (AWG) Circuits in.-lb. No. A B C D E F* A B C D E F** Cat. No.

20A/600V UL 22 - 12 12 3.5 PA8DS 3.787 0.669 0.570 0.315 0.114 0.110 96.2 17.0 14.5 8.0 2.9 2.8 89-608

10A/400V CSA 20 - 18

30A/600V UL 22 - 10 12 4.4 PA10DS 4.626 0.795 0.670 0.394 0.142 0.134 117.0 20.2 17.0 10.0 3.6 3.4 89-610

20A/400V CSA 18 - 14

35A/600V UL/CUL 22 - 10 12 7.0 PA12DS 5.540 0.937 0.748 0.472 0.154 0.154 140.7 23.8 19.0 12.0 3.9 3.9 89-612

50A/600V UL/CUL 20 - 8 12 12.0 PA14DS 6.220 1.008 0.992 0.531 0.173 0.189 158.0 25.6 25.2 13.5 4.4 4.8 89-614

*Plus or minus .004 in.

**Plus or minus 0.1mm

Barrier Strips

■

Recessed screws and tubular contacts provide

added safety and help prevent short circuits

■

Tubular contacts connect stripped, un-terminated

solid or stranded wire directly to each contact

■

Integrated wire protectors prevent twisting and

breakage of stranded wire during connection

■

Modular 12-circuit design can be cut into smaller

sections, or stacked end-to-end

■

Rugged nylon construction, UL 94V2

■

Operating temperature rated to 105°C (221°F)

Wire Connectors

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Wire Termination

Wire Combination

Model Range Quantity Cat. No.

600V Box of 100 30-410

410 18 thru 10 AWG Carton of 1,000 30-510

Min. 1 #14 & 1 #18

Max. 2 #10 & 2 #14 Keg of 10,000 30-610

600V Box of 40 30-401

411 18 thru 8 AWG Box of 50 30-411

Min. 3 #12

Max. 4 #10 Carton of 1,000 30-511

600V Box of 20 30-402

412 18 thru 4 AWG Box of 50 30-412

Min. 1 #14 & 1 #16

Max. 2 #8 & 1 #6 Carton of 1,000 30-512

Crimp Connectors

■

Designed for making fast, permanent, pressure-type connections

■

Long, zinc-plated steel sleeves maximize contact area

with conductors

■

Will not vibrate loose when securely crimped

■

Steel crimp connectors are UL Listed to 486C and CSA Certified

to C22.2 #188; comply with Federal Specification W-S-610E.

Wrap-Cap®Insulators

■

Provide high dielectric and physical

protection for UL Listed, non-insulated

pressure-type wire connectors

■

Cap and loop design eliminates

need for tape

■

Unique design

completely covers

splice — insulates

both around and

between wires

■

Reusable and easy to install

■

UL Listed and CSA Certified for 600V maximum building wiring

(1,000V maximum for fixtures and signs); temperature rated at

75°C (167°F) maximum

Model Description Quantity Cat. No.

Box of 20 30-405

415 Insulator for Model Box of 100 30-415

410 sleeves Carton of 1,000 30-515

Keg of 10,000 30-615

Box of 10 30-407

417 Insulator for Model 411 Box of 50 30-417

& 412 sleeves Carton of 1,000 30-517

Model A B C D

415 1/2 5/8 23/32 1-13/64

417 11/16 3/4 3/4 1-25/32

Dimensions (Inches)

Model A B

410 Steel 3/8 13/64

411 Steel 5/8 1/4

412 Steel 51/64 19/64

Dimensions (Inches)

Steel Crimp Connectors

IDEAL hand tools U.L. listed for Model 410, 411, 412.

Crimps: 30-420, 30-425, 30-429, 30-430.

Model Wire Combination Range Quantity Cat. No.

600V* 1,000 30-245

48 Min. 2 #22

Max. 1 #14 w/2 #18 10,000 30-645

600V* 1,000 30-249

49 Min. 1 #22 w/1 #18

Max. 1 #12 w/1 #16 10,000 30-649

600V* 1,000 30-148

NC-8 Min. 4 #w16

Max. 1 #12 w/4 #14 5,000 30-648

*1,000V maximum in fixtures and signs

Pre-Insulated Crimp Connectors

■

Three models cover a wide range

of wire combinations from 22 AWG

stranded through 8 AWG stranded

■

Compact design fits easily

into tight locations

■

Flared skirt protects against

turned–back strands

■

Beveled opening eases

wire entry

■

UL Listed and CSA Certified for 600V maximum building wiring

(1,000V maximum for fixtures and signs); temperature rated at

105°C (221°F) maximum

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A-28

Wire Connectors

Set-Screw Wire Connectors

■

Eliminates need for restripping wire each time connection is disturbed

■

Solid brass sleeves in three sizes handle 18 through 12 AWG wires

■

Set-screw easily and securely applies maximum compression to

conductors to ensure a vibration-resistant splice

■

Permits fast visual inspection of splice

■

Tough, flame-retardant shell rated at 150°C (302°F)

■

UL Listed to 486C and CSA Certified to C22.2 #188 ; comply with

Federal Specification W-S-610E

Wire Combination

Model Range Quantity Cat. No.

300V Box of 100 30-210

10 22 thru 16 AWG

Min. 1 #20 w/1 #22

Max. 2 #14 w/1 #16 Carton of 1,000 30-310

600V Box of 100 30-211

11 22 thru 14 AWG

Min. 1 #14 w/1 #20

Max. 3 #14 w/2 #18 Carton of 1,000 30-311

600V Box of 100 30-222

22 20 thru 10 AWG

Min. 1 #16 w/3 #18

Max. 2 #10 w/1 #12 Carton of 1,000 30-322

Insert Shell

Model A B C D E

10 1/8 5/16 1/2 19/64 45/64

11 3/16 3/8 33/64 13/32 63/64

22 1/4 1/2 11/16 13/32 1-1/64

Dimensions (Inches)

Set-Screw Holder

For Connector Models Cat. No.

11 & 22 K-2422

Noalox®Anti-Oxidant

■

Anti-oxidant and anti-seizing compound improves efficiency

and service life of aluminum electrical applications

■

Suspended zinc particles penetrate and cut aluminum oxide

■

Provides additional inner-strand and inner-conductor current

paths for improved conductivity and cooler connections

■

Carrier material excludes air to prevent further oxidation

■

For use with all types of pressure-type wire connectors

including screw-on, tap, service entrance and split-bolt

■

Reduces galling and seizing on aluminum conduit joints —

promotes good ground continuity

Description Cat. No.

1/2-oz. Tube 30-024

4-oz. Squeeze bottle 30-026

8-oz. Squeeze bottle 30-030

8-oz. Brush cap 30-031

1-gal. Bucket 30-032

5-gal. Bucket 30-040

■

Convenient tool for holding and

tightening set-screw connectors

■

Accepts IDEAL

Models 11 and 22

set-screw connectors

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Wire Termination

Mechanical Lugs

Dual-Rated (Al/Cu) Single-Barrel Connectors

Tang and

mounting hole

Slotted screw

Wire range and

stud size

identification

Chamfered

wire entry

Tang and

mounting hole Hex socket

screw

Wire range

and stud size

identification

Chamfered

wire entry

Functional wire stop

■

Chamfered entry for faster, more reliable connections

■

Uniform plating resists corrosion, reduces contact

resistance and provides maximum conductivity

■

UL Listed at 600V — acceptable for use through 2,000V

Powr-Connect™ Mechanical Lugs

■

Can be used through 8,000V if installed in

accordance with National Electric Code Section

310-6 (UL Green Book)

■

UL Listed to 486B for dual-rated connectors —

UL Listed to 486A for copper connectors

■

Meets ANSI C119.4 requirements

■

Electro tin-plated, high-strength aluminum alloy construction

■

UL Listed to 486B (AL9CU)

Wire Dimensions (Inches) Stud Cat.

Model Range L W H Size (In.) No.

LA-50-1 6 – 14 AWG 1-1/16 3/8 1/2 1/4 87-002

Narrow type – special mounting requirements

LA-2 2 – 14 AWG 1-5/32 1/2 9/16 1/4 87-005

LA-1/0 1/0 – 14 AWG 1-15/32 5/8 25/32 1/4 87-007

LA-1/0* 1/0 – 14 AWG 1-15/32 5/8 25/32 3/8 87-008

LA-2/0 2/0 – 14 AWG 1-15/32 5/8 25/32 1/4 87-009

LA-2/0* 2/0 – 14 AWG 1-15/32 5/8 23/32 3/5 87-010

LA-250 250 KCMIL – 6 AWG 2 1 1-1/8 5/16 87-011

LA-250* 250 KCMIL – 6 AWG 2 1 1-1/8 3/8 87-012

LA-350 350 KCMIL – 6 AWG 2-1/4 1-1/8 1-1/4 3/8 87-015

LA-350* 350 KCMIL – 6 AWG 2-1/4 1-1/8 1-1/4 1/2 87-016

LA-500 500 KCMIL – 4 AWG 2-13/16 1-1/4 1-9/16 3/8 87-017

LA-500* 500 KCMIL – 4 AWG 2-13/16 1-1/2 1-9/16 1/2 87-018

*Larger mounting hole

Two hex

socket screws

Dual-Rated (Al/Cu) Two-Barrel Connectors

■

Electro tin-plated, high-strength aluminum alloy construction

■

UL 486B Listed AL9CU

Chamfered

wire entry

Tang

and mounting

hole

Wire range

and stud size

identification

Wire Dimensions (Inches) Stud Cat.

Model Range LWH

Size (In.) No.

L2A1-1/0 1/0 – 14 AWG (2) 1-15/32 1-1/8 25/32 1/4 87-040

L2A1-2/0 2/0 – 14 AWG (2) 1-15/32 1-1/4 25/32 1/4 87-042

L2A1-250 250 KCMIL – 6 AWG (2) 2-9/16 1-5/8 1-3/16 3/8 87-044

L2A1-350 350 KCMIL – 6 AWG (2) 2-7/8 1-15/16 1-1/4 1/2 87-046

L2A1-600 600 KCMIL – 2 AWG (2) 3-3/16 2-13/32 1-9/16 1/2 87-048

Mechanical Lugs

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A-30

Wire Dimensions (Inches) Stud Cat.

Model Range LW H

Size (In.) No.

SR-2* 2 – 14 AWG 1-3/8 1/2 9/16 5/8 87-143

SR-1/0* 1/0 – 14 AWG 1-29/32 3/4 3/4 7/8 87-144

SR-250 250 KCMIL – 6 AWG 3-15/16 1 1-1/8 1-15/16 87-145

Dual-Rated (Al/Cu) Panel-Board Connectors

■

Electro tin-plated, high-strength aluminum alloy construction

■

UL Listed to 486B (AL9CU)

Tang and two

mounting holes

Flat

bottom ensures

good mounting

contact

Wire range

and stud size

identification

Chamfered

wire entry

Hex socket

screws

Wire

stop

*Slotted screws

Rounded bottom

facilitates tapping

Solid center

barrier

Chamfered

wire entry

Slotted screws

Solid center

barrier

Chamfered

wire entry

Hex socket screws

Rounded bottom

facilitates tapping

Dual-Rated (Al/Cu) Splicer Reducers

■

Electro tin-plated, high-strength aluminum alloy construction

■

UL Listed to 486B (AL9CU)

Wire Dimensions (Inches) Stud Cat.

Model Range L W H Size (In.) No.

PV2-600 600 KCMIL – 2 AWG 4-29/32 1-1/2 3 3/8 87-126

PV2-750 750 KCMIL – 1/0 AWG 4-29/32 1-9/16 3 3/8 87-129

PV3-600 600 KCMIL – 2 AWG 4-29/32 2-1/2 3 3/8 87-132

PV3-750 750 KCMIL – 1/0 AWG 4-29/32 2-27/32 3 3/8 87-135

PV4-600 600 KCMIL – 2 AWG 4-29/32 2-1/2 3 3/8 87-138

PV4-750 750 KCMIL – 3/0 AWG 4-29/32 2-27/32 3 3/8 87-141

Mechanical Lugs

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Wire Termination

Flexible

hinge Self-locking

design

Dual-Rated (Al/Cu) Parallel-Tap Connectors with Covers

■

Electro tin-plated, high-strength aluminum alloy construction

■

UL Listed to 486B (AL9CU) — 105°C, 600V max.

Wire Range Strip Dimensions (Inches) Cat.

Model Main Tap Length (In.) L W H No.

GP-2C 2 – 12 AWG 4 – 14 AWG 5/8 2-7/32 1-29/32 1-7/64 87-180

GP-1/0C 1/0 – 2 AWG 1/0 – 14 AWG 3/4 2-5/8 2-5/32 1-1/4 87-182

GP-250C 250 KCMIL – 1/0 AWG 250 KCMIL – 6 AWG 1-1/16 3-7/16 2-7/8 1-5/8 87-186

GP-350C 350 KCMIL – 4/0 AWG 350 KCMIL – 6 AWG 1-1/4 3-3/4 3-3/16 1-3/4 87-190

GP-500C 500 – 350 KCMIL 500 KCMIL – 2 AWG 1-3/8 4-3/8 3-5/16 2-3/32 87-194

Powr-Connect™ Tap Connectors

Insulating cover reduces

installation cost

Slotted

screws

Serrated barrel

bottom for positive

terminations

Dual-Rated (Al/Cu) Parallel-Tap Connectors without Covers

■

Electro tin-plated, high-strength aluminum alloy construction

■

UL Listed to 486B (AL9CU)

Wire Range Strip Dimensions (Inches) Cat.

Model Main Tap Length (In.) L W H No.

GP-2 2 – 12 AWG 4 – 14 AWG 5/8 1-25/64 5/8 7/8 87-150

GP-1/0 1/0 – 2 AWG 1/0 – 14 AWG 3/4 1-3/4 3/4 1 87-152

GP-250 250 KCMIL – 1/0 AWG 250 KCMIL – 6 AWG 1-1/16 2-9/32 1-1/16 1-5/16 87-156

Self-locking

design

■

600V maximum

■

105°C maximum temperature

Thermoplastic

elastomer material

Range

identification

with color code

Flexible hinge

Insulating Covers for Parallel-Tap Connectors

For Use Dimensions (Inches) Cat.

Model With: Color LWH

No.

GIC-2 87-150 Yellow 2-7/32 1-29/32 1-7/64 87-370

GIC-1/0 87-152 Gray 2-5/8 2-5/32 1-1/4 87-372

GIC-250 87-150 Red 3-7/16 2-7/8 1-5/8 87-374

Rod Wire Dimensions (Inches) Cat.

Model Dia. (In.) Range HWL No.

WB58 5/8 1/0 – 8 2-1/8 7/8 1 87-958

Heavy-Duty Clamps

Pipe Wire Dimensions (Inches) Cat.

Model Size (In.) Range HWL No.

J 1/2 – 1 2 – 10 2-3/4 2-3/8 3/4 87-563

J2 1-1/4 – 2 2 – 10 3-3/4 3-5/8 7/8 87-564

High-Strength Ground Clamps

Mechanical Lugs

www.idealindustries.com 1-800-435-0705 for Customer Service

A-32

■

Designed to maintain proper contact and alignment between

ground and wire rod

■

Brass or plated screws for corrosion resistance

■

High-strength copper alloy construction

Powr-Connect™ Grounding Connectors

Flexible plastisol

insulating cover

Chamfered

wire entry Aluminum screws

■

High-strength copper alloy

construction (nut, bolt and

body)

■

UL 486A Listed

■

UL 486A Listed (Lug only)

Type K Split Bolts for Copper Connections

Dual-Rated (Al/Cu) Street-Light

Connector Kit with Cover

Wire No. of Dimensions (Inches) Cat.

Model Range Cond. L W H No.

SLK-1/0 1/0 – 14 AWG 3 2 1-3/16 2-3/16 88-100

■

UL 486B Listed AL9CU

Wire Range

Run Tap

Model Max. Min. Max. Min. Cat. No.

AS-6 6 str. 10 sol. 6 str. 10 sol. 87-681

AS-4 4 str. 8 sol. 4 str. 10 sol. 87-682

AS-2 2 str. 6 sol. 2 str. 8 str. 87-683

AS-1/0 1/0 str. 2 compact 1/0 str. 8 sol. 87-685

AS-2/0 2/0 str. 2 compact 2/0 str. 8 str. 87-686

AS-4/0 4/0 str. 2 compact 4/0 str. 6 str. 87-687

Dual-Rated (Al/Cu) Type AS Split Bolts

Spacer provides serration

to retard corrosion

Aluminum, tin-plated

to inhibit oxide formation

Anti-galling

threaded components

"Tooth" configuration

provides low contact

resistance

Wire range

Bottom pad

attached to

nut and guide

assembly

Range for Min. Tap

Equal Run with Max.

Model & Tap Run Cat. No.

K-10 10 str. – 12 str. 16 str. 87-650

K-8 8 str. – 10 str. 14 str. 87-651

K-6 6 sol. – 8 str. 14 str. 87-652

K-4 4 sol. – 8 str. 14 str. 87-653

K-3 2 sol. – 6 str. 14 str 87-654

K-2 2 str. – 6 str. 14 str. 87-655

K-1/0 1/0 str. – 4 str. 14 str. 87-656

K-2/0 2/0 str. – 2 str. 14 str. 87-657

K-3/0 3/0 str. – 1 str. 8 sol. 87-658

Mechanical Lugs

1-800-435-0705 for Customer Service www.idealindustries.com A-33

Wire Termination

Dual-Rated (AI/Cu) Collar Connectors

10-32 tapped mounting hole

with 0.229 in. square boss

for bottom mounting to

electrical devices or bus bars

Wire Dimensions (Inches) Cat.

Model Range LWHNo.

CA-60** 2 – 14 AWG 9/16 15/32 15/32 87-583

CA-110* 1/0 – 14 AWG 19/32 17/32 5/8 87-585

*Successfully tested to AL9CU

**Successfully tested to AL7CU

Slotted wire

screw

Single-Hole Solderless Lugs for Copper Conductors

■

Electrolytic copper construction

■

UL 486A Listed

Wire Stud Dimensions (Inches) Cat.

Model Range Size (In.) L W H No.

FT-65 6 – 14 AWG 3/16 1 3/8 3/4 87-736

FT-90 1/0 – 14 AWG 1/4 1-17/64 5/8 1 87-738

Wire range

and stud size

identification

Floating

offset tang

Slotted

screw

Hex head

bolt

Barrel collar

ensures positive contact

Tang

staked to

collar

Hex

socket

screw

Single-Hole Solderless Lugs for Copper Conductors (Offset)

■

Electrolytic copper construction

■

UL 486A listed

Powr-ConnectTM Mechanical Solderless Lugs

Slotted

screw

Wire Stud Dimensions (Inches) Cat.

Model Range Size (In.) L W H No.

CF-25* 10 – 14 AWG #8 1 5/16 3/8 87-700

CF-35 6 – 14 AWG 3/16 1-3/32 3/8 3/4 87-701

CF-70 4 – 14 AWG 1/4 1-5/16 1/2 13/16 87-702

CF-90 2 – 8 AWG 1/4 1-15/32 1/2 1 87-703

CF-125 1/0 – 2 AWG 1/4 1-13/16 5/8 1-11/32 87-704

CF-225 4/0 – 2 AWG 5/16 2-5/8 1 1-13/16 87-706

*Not CSA Certified

Notes

www.idealindustries.com 1-800-435-0705 for Customer Service

A-34

Notes:

_________________________________________________________________________________________________________________________________

Our wedge-edge expanding

spring is specially designed for faster

pull-up and quick connections.

It also accommodates a wide

range of wire gauges.

The B2 B-CAP®Wire Connector is

the universal connector that

accepts the widest range of wire

combinations. Plus, the Classic

Fin™ ergonomic design fits easily

in tight electrical boxes.

(2) #18 stranded

(1) #14 solid

(1) #18 stranded

(2) #14 solid

(1) #14 solid

(2) #12 stranded

(2) #10 stranded

(3) #12 solid

(2) #14 solid

(5) #12 solid

The Buchanan C-24 Crimp Tool

has an iron-clad reputation that’s

up to every job, every time.

A patented four-way crimp ensures

reliable connections, while the

spring-loaded, cam-actuated design

fits a wide range of connectors.

The comprehensive line of

Buchanan sectional

terminal blocks offers a

wide range of block

configurations, mounting

options and contact styles

accommodating wire sizes

from 30 AWG to 250 MCM.

Twist-on Wire Connectors

A-35

Wire Termination

Twist-on Wire Connectors

www.idealindustries.com 1-800-435-0705 for Customer Service

A-36

■

Three color-coded models cover a full range of wire

sizes from 22 AWG through 6 AWG

■

Classic FinTM design provides secure grip for extra

leverage on maximum wire combinations

■

Live-action spring expands to accept wire shape and size – no

pre-twisting required

■

Square-wire spring threads directly onto conductors for fast,

secure connections

■

Deep skirt protects against flash-over and turned-back strands

for maximum dielectric protection

■

Easily removed for repeat usage on same size or

larger wire combinations

■

Tough, UL 94V-2 flame-retardant shell rated at 105oC (221oF)

■

Green-B®designed for making ground connections and

bonding non-metallic sheathed cable

■

UL 486C Listed (Green-B®UL 467 Listed) and CSA 22.2 #188

Certified; comply with Federal Specification -S-610E

*1,000V maximum in fixtures and signs

Wire Combination Wire Combination

Model Color Range (Inches) Range (mm) Quantity / Package Cat. No.

100 / Box B1-1

250 / Jar B1-250JR

500 / Jar B1-500JR

2,500 / Bucket (5 bags, 500 ea.) B1-25

10,000 / Keg (20 bags, 500 ea.) B1-B

Barrel of 25,000 B1-SK

100 / Box B2-1

350 / Jar B2-350JR

500 / Jar B2-500JR

2,500 / Bucket (5 bags, 500 ea.) B2-25

10,000 / Keg (20 bags, 500 ea.) B2-B

Barrel of 25,000 B2-SK

50 / Box B4-1

1,000 / Bucket (4 bags, 250 ea.) B4-25

2,500 / Keg (10 bags, 250 ea.) B4-B

14 to 10 AWG 2,5mm2to 6,0mm250 / Box BGR-1

Min. 2 #14 Min. 2-2,5mm22,500 / Bucket (10 bags, 250 ea.) BGR-25

Max. 5 #12 Max. 5-4,0mm25,000 / Keg (20 bags, 250 ea.) BGR-B

EN 60-998-2-4

Contoured Classic

Fin™

Live-action, square-

wire spring

Tough, durable

thermoplastic

shell Deep skirt, wide

throat

()

Model A B

31/32 15/32

24.5 12

1-5/32 9/16

29.5 14

1-1/2 3/4

38 19

1-5/32 9/16

29.5 14

Dimensions Inches

BGR

Yellow

600V*

22 to 10 AWG

Min. 2 #18

Max. 3 #12

600V*

,34mm2to 6,0mm2

Min. 2-,75mm2

Max. 3-4,0mm2

600V*

22 to 8 AWG

Min. 2 #18

Max. 5 #12

600V*

,34mm2to 10,0mm2

Min. 2-,75mm2

Max. 5-4,0mm2

600V*

14 to 6 AWG

Min. 2 #12

Max. 2 #6

600V*

2,5mm2to 16,0mm2

Min. 2-4,0mm2

Max. 2-16,0mm2

Red

Blue-Gray

Green

B-CAP®Wire Connectors

Fixed square-

wire spring

Positive grip

design

Flame-retardant,

thermoplastic shell

Threaded entry

Deep skirt, wide

throat

■

Five color-coded models cover common construction wire

ranges

■

Ribbed cap provides positive grip for fast, easy installation

■

Fixed, square-wire spring threads itself creating a secure

pressure grip

■

Deep, wide-throated skirt protects against flash-over and

turned-back strands for maximum dielectric protection

■

Tough, UL 94V-2 flame-retardant shell rated at 105oC (221oF)

■

UL 486C Listed and CSA 22.2 #188 Certified

Model A B

37/64 21/64

15 8

45/64 25/64

18 10

55/64 7/16

22 11

61/64 35/64

24 14

1-1/16 21/32

27 17

()

Dimensions Inches

WT1

WT2

WT3

WT4

WT6

*1,000V maximum in fixtures and signs

**Includes 5 each of WT1, WT2, WT3, WT4 and WT6 WireTwist™ Wire Connectors

Twist-on Wire Connectors

1-800-435-0705 for Customer Service www.idealindustries.com A-37

Wire Termination

WireTwist™ Wire Connectors

Wire Combination Wire Combination BUCHANAN IDEAL

Model Color Range (Inches) Range (mm) Quantity / Package Cat. No. Cat. No.

300V 300V

22 to 14 AWG ,34mm2to 2,5mm2

100 / Box WT1-1 30-WT1C

WT1 Gray Min. 3 #22 Min. 3-,34mm2500 / Bag WT1-B 30-WT1B

Max. 2 #16 Max. 2-1,5mm2

50,000 / Barrel — 30-891

300V 300V

22 to 14 AWG ,34mm2to 2,5mm2

100 / Box WT2-1 30-WT2C

WT2 Blue Min. 3 #20 Min. 3-,50mm2500 / Bag WT2-B 30-WT2B

Max. 3 #16 Max. 3-1,5mm2

50,000 / Barrel — 30-892

600V* 600V*

22 to 14 AWG ,34mm2to 2,5mm2

100 / Box WT3-1 30-WT3C

WT3 Orange Min. 2 #18 Min. 2-,75mm2500 / Bag WT3-B 30-WT3B

Max. 2 #14 Max. 2-2,5mm2

50,000 / Barrel — 30-893

600V* 600V*

22 to 10 AWG ,75mm2to 6,0mm2

100 / Box WT4-1 30-WT4C

WT4 Yellow Min. 3 #20 Min. 3-,50mm2500 / Bag WT4-B 30-WT4B

Max. 2 #12 Max. 2-4,0mm2

30,000 / Barrel — 30-894

600V* 600V*

20 to 8 AWG ,50mm2to 10,0mm2

100 / Box WT6-1 30-WT6C

WT6 Red Min. 2 #14 Min. 2-2,5mm2250 / Bag WT6-B 30-WT6B

Max. 4 #12 Max. 4-4,0mm2

20,000 / Barrel — 30-896

Twist-on WIre Connectors

www.idealindustries.com 1-800-435-0705 for Customer Service

A-38

■

Four color-coded models cover common construction

wire ranges; green model designed for ground connections

■

Unique contoured wing design acts as built-in wrench

providing maximum torque with minimum effort

■

Fixed, square-wire spring threads itself creating secure pressure

grip

■

Deep, wide-throated skirt protects against flash-over and turned-

back strands for maximum dielectric protection

■

Tough, UL 94V-2 flame retardant shell rated at 105°C (221°F)

■

UL 486C Listed (WGR UL 467 Listed) and CSA C22.2

#188 Certified

Fixed square-

wire spring

Tough,

flame-retardant shell

Built-in

contoured wings

Deep, wide

skirt

Model A B

1-1/32 23/32

26 18

1-1/4 29/32

32 23

1-5/16 1

33 25

1-9/16 1-15/64

40 31

1-5/32 7/8

29.5 22

Wire Combination Wire Combination BUCHANAN IDEAL

Model Color Range (Inches) Range (mm) Quantity / Package Cat. No. Cat. No.

600V* 600V* 100 / Box WT51-1 30-WT51C

WT51 Yellow 18 to 10 AWG ,75mm2to 6,0mm2

500 / Bag WT51-B 30-WT51B

Min. 2 #18 Min. 2-,75mm2

500 / Jar WT51-500JR 30-WT51J

Max. 3 #12 Max. 3-4,0mm2

25,000 / Barrel WT51-SK 30-886

600V* 600V*

100 / Box WT41-1 30-WT41C

WT41 Tan 22 to 10 AWG ,34mm2to 6,0mm2500 / Bag WT41-B 30-WT41B

Min. 2 #20 Min. 2-0,5mm2500 / Jar WT41-500JR 30-WT41J

Max. 3 #10 Solid Max. 3-6,0mm2

25,000 / Barrel WT41-SK 30-885

600V* 600V*

18 to 10 AWG ,75mm2to 6,0mm2

100 / Box WT52-1 30-WT52C

WT52 Red Min. 2 #14 Min. 2-2,5mm2

500 / Bag WT52-B 30-WT52B

Max. 5 #12 Max. 5-4,0mm2500 / Jar WT52-500JR 30-WT52J

25,000 / Barrel WT52-SK 30-887

600V* 600V*

14 to 6 AWG 2,5mm2to 16,0mm250 / Box WT54-1 30-WT54C

WT54 Blue Min. 3 #12 Min. 3-4,0mm2

100 / Bag WT54-B 30-WT54B

Max. 2 #6 Max. 2-16,0mm2

14 to 10 AWG 2,5mm2to 6,0mm2

50 / Box WGR-1 30-WGRC

WGR Green Min. 2 #14 Min. 2-2,5mm2250 / Bag WGR-B 30-WGRB

Max. 5 #12 Max. 5-4,0mm2500 / Jar WGR-500JR 30-WGRJ

25,000 / Barrel WGR-SK 30-890

WT5 Assortment** See WT51 & WT52 above See WT51 & WT52 above (75 Yellow, 75 Red)/Jar WT5152JR —

()

Dimensions Inches

WT51

WT52

WT53

WT54

WGR

*1,000V maximum in fixtures and signs

**Includes 75 each of WT51 and WT52 WingTwist™ Wire Connectors

WingTwist™ Wire Connectors

Connectors/Crimp Tool

1-800-435-0705 for Customer Service www.idealindustries.com A-39

Splice Cap Insulators

■

Designed for making

fast, permanent, pressure-

type connections

■

Solid copper sleeves require

less crimping pressure

■

Resist corrosion in harsh environments

■

Tin-plated steel sleeves also available

■

UL 486C Listed and CSA C22.2 #188 Certified; comply with

Federal Specification W-S-61D

■

Convenient, safe and

fast installation

■

Snap-on nylon construction

■

Rated at 105°C (221°F) –

600V (1,000V maximum in fixtures

and signs)

Four-Way Crimp Tool

■

Patented design ensures even

compression and reliable

connectors

■

Spring-loaded, cam-actuated

plungers

■

Fingertip adjustment for

different connector sizes

*1,000V maximum in fixtures and signs

For Connector Model Quantity / Package Cat. No.

2006S & 2008S 100 / Box 2007

1,000 / Bag 2007B

2011S 50 / Box 2014

500 / Bag 2014B

Description Cat. No.

Four-Way Crimp Tool C-24

Wire Combination

Description Range (Inches) Quantity / Package Cat. No.

600V*

Copper Crimp 18 to 10 AWG 100 / Box 2006S

Connector Min. 2 #18 1,000 / Bag 2006SB

Max. 4 #12

600V*

Copper Crimp 14 to 4 AWG 50 / Box 2011S

Connector Min. 2 #10 500 / Bag 2011SB

Max. 2 #6

Termend®Lugs

■

Convenient, safe and

fast installation

■

One size fits 16 AWG

through 8 AWG solid or

stranded wire

■

Available in ring, spade

and locking spade

Wire Termination

Splice Cap Crimp Connectors

Tongue Type Stud Size Quantity / Package Cat. No.

Ring 10 50 / Box 16-8-10

Ring 1/4 50 / Box 16-8-1/4

Spade 10 50 / Box 16-8-10S

Locking Spade 10 50 / Box 16-8-10L

www.idealindustries.com 1-800-435-0705 for Customer Service

A-40

Tap Connectors

■

Eliminates split bolts and tape

■

Easy two-minute installation requires only box/socket wrench

■

Installs on energized systems eliminating costly power shutdowns

■

Self-sealing, grease-filled end-cap ensures safe, weather-tight connection

■

Unique turbo spacer keeps connector wide open for quick and easy installation

■

Torque-regulating nut breaks off when proper tension is reached

■

Full-line is 600V dual-rated,194˚F (90˚C)

Conductor

Range Voltage Dimensions (Inches) Socket Torque No. of

Run Tap Rating A B C Size (Inches) (In. Lbs.) Bolts Cat. No.

1/0-8 2-101600V 3.1 1.8 2.2 1/2 80 1 BTC1/0-10

2/0-4 10-142600V 3.1 1.8 2.2 1/2 80 1 BTC2/0-14

4/0-2 4/0-4 600V 4.4 2.4 3.2 1/2 160 1 BTC4/0-4

4/0-3 2-103600V 3.1 1.8 2.2 1/2 125 1 BTC4/0-10

4/0-2 2/0-6 600V 3.5 2.2 2.5 1/2 160 1 BTC4/0-6

250-1 4/0-4 600V 3.5 2.2 2.5 1/2 160 1 BTC250-4

350-1/0 350-1/0 600V 4.5 3 3.9 5/8 330 2 BTC350-1/0

500-2/0 4/0-4 600V 4.5 3 3.9 5/8 330 2 BTC500-4

500-4/0 350-1/0 600V 4.5 3 3.9 5/8 330 2 BTC500-1/0

750-3/0 10-144600V 3.7 2.5 2.2 1/2 80 1 BTC500-14

750-250 500-250 600V 4.7 3.4 4.75 5/8 330 2 BTC750-250

Assortment* BTCA-2

* Includes BTC 1/0-10, BTC 2/0-14, BTC 4/0-2, BTC 4/0-10, BTC 4/0-6, BTC 250-4, BTC 350-1/0, BTC 500-4 & BTC 500-1/0

1Tap #2 - #10 Cu solid/stranded; #2 - #10 Al stranded 3Tap #2 - #10 Cu solid/stranded; #2 - #8 Al stranded

2Tap #10 - #14 Cu solid/stranded; #10 - #14 Al stranded 4Tap #10 - #14 Cu solid/stranded; #10 - #12 Al stranded

B-Tap® Wire Range Chart

B-TAP®Insulation-Piercing Tap Connectors

Wire Size

Cat. No. 14 12 10 8643211/02/03/04/0250300350400500750

Main: 1/0 - 8

Tap: 2 - 10

Main: 2/0 - 4

Tap: 10 - 14

Main: 4/0 - 2

Tap: 4/0 - 4

Main: 4/0 - 3

Tap: 2 - 10

Main: 4/0 - 2

Tap: 2/0 - 6

Main: 250 - 1

Tap: 4/0 - 4

Main: 350 - 1/0

Tap: 350 - 1/0

Main: 500 - 2/0

Tap: 4/0 - 4

Main: 500 - 4/0

Tap: 350 - 1/0

Main: 750 - 3/0

Tap: 10 - 14

Main: 750 - 250

Tap: 500 - 250

Main

Tap

BTC500-1/0

BTC500-14

BTC750-250

BTC4/0-6

BTC250-4

BTC350-1/0

BTC500-4

BTC1/0-10

BTC2/0-14

BTC4/0-4

BTC4/0-10

1-800-435-0705 for Customer Service www.idealindustries.com A-41

Streetlight Kits

Wire Termination

Waterproof Breakaway Steetlight Connector & Splice Insulating Kits

Transformer

82 or 82S for Phase (fuse)

and

83 or 83S for Neutral (common)

Two 82 or 82S for

Phase (fuse)

D65 for Phases (fuse)

and two 84 or 84S

for Taps

End of run

65 Kit for Phase (fuse) and

20 Kit for Neutral (common)

or D65PN Kit

Two 65 or one

D65 to fuse

Tap unnecessary

Two 65 or one D65

to Fuse (Phases)

84 or 84S for Taps

D65PN for Phase

and Neutral

84 or 84S for Tap

Phase

to Phase

Transformer Phase

to Neutral

Phase to Phase

Transformer Phase

to Neutral

End of Run

■

Safe and easy installation in five minutes or less

■

No special equipment necessary – requires only a knife, wire stripper and crimp

tool

■

Unique wire entry port, cut-off design accommodates industry’s widest range of

insulation diameters

■

Fewer parts than competitive brands for better waterproof protection

■

Built-in break-away design eliminates de-energization of complete circuits

■

Safely separates upon impact without breaking wires – eliminates potential

danger and electrical shock (breakaway models)

■

Unique 2-in-1 one-piece crimp barrel accommodates industry’s widest range

of conductors (breakaway models)

■

Spring-loaded contacts compensate for thermal expansion to maintain integrity

of waterproof connection (breakaway models)

For Poles with Transformer Bases, Standard Bases and Junction Boxes

Configurations Comments

• D65 dual in-line for phases and two 84 or 84S kits for taps Recommended

• Two 82 or 82S Y-Tap Kits for phases and taps Cost-effective

• Two BTS4 B-CAP®Twist & Seal Wire Connectors Non-breakaway, small gauge (8 AWG and above).

See Wire Connector section.

Configurations Comments

• D65PN dual in-line for phase and neutral and Recommended configuration

Two 84 or 84S kits for tap

• One 82 or 82S Y-Tap Kit for phase and tap and Cost-effective

one 83 or 83S Y-Tap Kit for neutral and tap

• Two BTS4 B-CAP® Twist and Seal Wire Connectors Non-breakaway, small gauge (8 AWG and above).

See Wire Connector section.

For Lights Mounted to Utility Poles, etc...

• Two B-Tap® Insulation Piercing Connectors for Recommended configuration, see B-Tap®

phase and/or tap (for insulated conductors only) Insulation Piercing Connectors in this catalog.

Underground Feed Phase to Neutral

Underground Feed Phase to Phase

Application

Guide

Examples of Several

Kit Configurations

Overhead Feed

www.idealindustries.com 1-800-435-0705 for Customer Service

A-42

Streetlight Kits

Breakaway In-Line Kits

Application Electrical Ordering Code

Rating

Crimp Splice 150 Amp 84 –

Tap & Run 600 Volt

Set Screw Splice 70 Amp 84S –

Tap & Run 600 Volt

Application Electrical Ordering Code

Rating

In-Line Neutral 30 Amp 20 –

Non-Fused Breakaway 600 Volt

In-Line Phase 1/10-30 Amp 65 –

Fused Breakaway 600 Volt

Dual In-Line Phase 1/10-30 Amp D65 –

Fused Breakaway 600 Volt

Dual In-Line Phase & 1/10-30 Amp Phase D65PN –

Neutral Fused 30 Amp Neutral

Breakaway 600 Volt

Application Electrical Ordering Code

Rating

Crimped Phase 1/10-30 Amp 82 –

Fused Tap & Run 600 Volt

Crimp Neutral 125 Amp Line 83 –

Non-Fused Tap & Run 30 Amp Load

600 Volt

Set Screw Phase 1/10-30 Amp 82S –

Fused Tap & Run 600 Volt

Set Screw Neutral 70 Amp Line 83S –

Non-Fused Tap & Run 30 Amp Load

600 Volt

Breakaway Y-Tap Kits

Y-Splice Kits

MODEL

Ordering Information

Use the following chart and table to determine the correct part number by choosing model, line side, and

load side ordering codes from the shaded columns. See example below, right (Page A-45).

82TM Kit

83TM Kit

82STM Kit 83STM Kit

84TM Kit

84STM Kit

65TM Kit

D65TM Kit D65PNTM Kit

20TM Kit

Excerpts of the 1996 NEC Tables 5 & 5A

Dimensions of Insulated Conductors and Fixture Wires

Approx. Diameter in Inches for Insulation Types: Approx. Diameter in Inches for

Size RHH, THHW THHN XHH

Compact AL with Insulation Types:

(AWG) RH RHW-2,RHW TW THW,THW-2 THWN,THWN-2 XHHW,XHHW-2 THW,THHW THHN XHHW

1/0

0.163

0.182

0.236

0.326

0.364

0.412

0.440

0.472

0.582

0.622

0.193

0.212

0.236

0.326

0.364

0.412

0.440

0.472

0.582

0.622

0.133

0.152

0.176

0.236

0.304

0.352

0.380

0.412

0.492

0.532

0.163

0.182

0.206

0.266

0.304

0.352

0.380

0.412

0.492

0.532

0.111

0.130

0.164

0.216

0.254

0.324

0.352

0.384

0.446

0.486

0.133

0.152

0.176

0.236

0.274

0.322

0.350

0.382

0.442

0.482

–

0.255

0.290

0.335

–

0.390

0.465

0.500

–

0.240

0.305

–

0.360

0.415

0.450

–

0.224

0.260

0.305

–

0.360

0.415

0.450

National Electric Code

Line side

Double Ridge

Line side

housing (receptacle)

Line side

housing (receptacle)

Line side

housing (receptacle)

Line side

housing (receptacle)

Line side

housing (receptacle) Y Insert

Assembly

Y Insert

Assembly

Y Insert

Assembly

Line side

housing (receptacle)

Crimp-on

flag

terminals

Crimp-on

flag

terminals

Crimp-on

ring

terminals

Crimp-on

flag

terminals

Nut

and

Bolt

Nut

and

Bolt

Nut

and

Bolt

Line side

insert Load side

housing

(Plug)

Load side

housing

(Plug)

Load side

housing

(Plug)

Load side

housing

(Plug)

Load side

housing

(Plug)

Line Side Insert

Terminal

Block

Line side

insert Load side

housing

(Plug)

Line side

Double Ridge

Line side

Double Ridge

Line side

Double Ridge

Fuse

(not included)

White Band

Pin Contact

Load side

Single Ridge

Load side

Single Ridge

Load side

Single Ridge

Fuse

(not included)

Fuse

(not included)

Load side

Single Ridge

White Band

(Neutral Side) White Band (Neutral Side)

Metal Pin

Contact

1-800-435-0705 for Customer Service www.idealindustries.com A-43

Streetlight Kits

Wire Termination

Insulation Stranded* Ordering

Diameter Range Conductor Type Code

(Inches) Size (AWG) (

CHOOSE 1)

12-6 Copper Crimp U –

12-6 Aluminum Crimp UA –

.120-.430

4 or 2 Copper Crimp LC –

4 or 2 Aluminum Crimp LA –

Insulation Ordering Stranded* Ordering

Diameter Range Code Conductor Type Code

(Inches) (

CHOOSE 1)

Size (AWG) (

CHOOSE 1)

10 Copper Crimp 6 –

.155-.430 ADB 8 Copper Crimp 4 –

6 Copper Crimp 3 –

4 Copper Crimp 2 –

.420-.785 EAFB 2 Copper Crimp 1 –

1 Copper Crimp 0 –

1/0 Copper Crimp 10 –

.155-.430 ADB 10 1 –

81 –

6 Terminal Block 1 –

4 with Set Screws 1 –

2 Copper or Alum. 1 –

.420-.785 EAFB 1 Conductors 10 –

1/0 10 –

LINE SIDE LOAD SIDE

Insulation Equivalent Conductor Size Ordering

Diameter Range Conductor Size (AWG) Type Code

(Inches) (See Table) (

CHOOSE 1)

10 Copper Crimp 6

8 Copper Crimp 4

.120 -.430 1 6 Copper Crimp 3

4 Copper Crimp 2

2 Copper Crimp 1

1 Copper Crimp 0

Terminal Block

Copper or

.120 -.430 1 10-2 Aluminum N/A

Conductors

NOTE:

Fused kits require a 13/32” x 1 1/2” fuse. DO NOT USE GLASS OR INDICATING TYPES.

Waterproof or direct burial wire is recommended. THHN is NOT recommended.

*For solid wire: 14-4 AWG, use codes U, UA, C, or A. 2 AWG, use codes LC or LA.

Example:

A Y-Tap Kit with set screws for a 2 AWG phase line side conductor with a

diameter of .472" and a 10 AWG copper load side conductor is ordered as

an 82S-EAFB1-C.

Insulation Equivalent Stranded* Ordering

Diameter Range Conductor Conductor Type Code

(Inches) (See Table) Size (AWG) (

CHOOSE 1)

12-6 Copper Crimp U

12-6 Aluminum Crimp UA

.120-.430 1

4 or 2 Copper Crimp LC

4 or 2 Aluminum Crimp LA

NOTE: It is not necessary to use the load side ordering code if it is the same

as the line side code, i.e., a 65U-U is ordered as a 65U.

Insulation Equivalent Stranded* Ordering

Diameter Range Conductor Conductor Type Code

(Inches) (See Table) Size (AWG) (

CHOOSE 1)

12-6 Copper Crimp C

.120 -.430 1 12-6 Aluminum Crimp A

4 or 2 Copper Crimp LC

12-6 Copper Crimp C

12-6 Aluminum Crimp A

.120 -.430 1

4 or 2 Copper Crimp LC

4 or 2 Aluminum Crimp LA

Insulation Ordering Stranded* Ordering

Diameter Range Code Conductor Type Code

(Inches) (

CHOOSE 1)

Size (AWG) (

CHOOSE 1)

10 Copper Crimp 6 –

.155-.430 ADB 8 Copper Crimp 4 –

6 Copper Crimp 3 –

4 Copper Crimp 2 –

.420-.785 EAFB 2 Copper Crimp 1 –

1 Copper Crimp 0 –

1/0 Copper Crimp 10 –

.155-.430 ADB 10 1 –

81 –

6 Terminal Block 1 –

4 with Set Screws 1 –

2 Copper or Alum. 1 –

.420-.785 EAFB 1 Conductors 10 –

1/0 10 –

LR32565

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A-44

Terminal Blocks

BUCHANAN CONSTRUCTION PRODUCTS, INC. offers the industry’s most

comprehensive and accommodating line of terminal blocks. BUCHANAN

terminal blocks make wiring jobs simpler and allow easy ready hook-up of

wires from different components or areas throughout a structure.

■

Wide range of configurations to solve virtually any wiring need

■

Wide wire ranges — 30 AWG to 250 KCMIL (MCM)

■

Easy installation — connect and disconnect quickly making

them perfect for maintenance and troubleshooting applications

■

Versatile, accommodating sectional design

■

Three housing options to meet your specific applications —

nylon, phenolic and polyester

■

Wide selection of contact types

■

Full line of accessories for easy customization

WIRE RANGE: Solid or Stranded

Tubular Clamp

1 #12 AWG, 1 #14 AWG, 1 to 3 #16 AWG, 1 to 5 #18 AWG, 1 to 6 #20 AWG,

1 to 7 #22 AWG

100 Series - Miniature (High Density)

Terminal Block Specifications

These miniature terminal blocks fit on a much smaller channel to save valuable panel space or

can be surface mounted directly to the panel. Miniature blocks accept wire as large as 12 AWG.

■No wire crimping required – clamp contacts hold wire from 30 AWG to 12 AWG better

than crimp-on terminals

■Saves installation time and cost – tubular clamp contacts supplied with captive screws

backed out

■Nylon housing for rugged applications

■Positive stop prevents wire from being inserted too far and prevents screw from being tightened on insulation; easy access contact provides

safe, reliable and cost-effective connection

■Quick installation and change – additional sections may be added or removed without removing channel mounting screw

■Matte-finish area for marking directly on block

Catalog Number - End Section

100 Series 125 115 130 120

Mounting Style Direct Mount Channel Mount Direct Mount Channel Mount

(Flat Base) (Dovetail Base) (Flat Base) (Dovetail Base)

100 Series 125 115

Housing Material Nylon

Maximum Service Temperature 125°C (257°F)

Flammability UL94V2

Wire Strip Length (in.) 5/16

Torque (lbs.) 6-9

UL Rating 28A @ 300V

Wire Range (AWG) Solid & Stranded 30-12

Pitch (in.) 0.25

Terminals per foot 48

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Terminal Blocks

Wire Termination

Miniature - Single Tier HIGH DENSITY

Flat Base

C = .29 + (.25 X N)

L = .51 + (.25 X N)

On Miniature #12 Channel:

CCH = 1.00 + (.25 XA)

LCH = 1.35 + (.25 X A)

A = N when N is even

A = N + 1 when N is odd

N = Number of Miniature Sections

Dovetail Base

C = .35 + (.25 X N)

L = .50 + (.25 X N)

On Standard #60 Channel:

CCH = 2.00 + (.25 XA)

LCH = 2.75 + (.25 X A)

N = Number of Single Tier Sections

On Miniature #12 Channel:

CCH = 1.00 + (.25 XA)

LCH = 1.35 + (.25 X A)

A = N when N is even

A = N + 1 when N is odd

N = Number of Miniature Sections

Terminal Blocks

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A-46

This family of polyester blocks is ideal for high temperature applications.

The rugged material withstands temperatures up to 302°F (150°C)

■Three contact styles cover broad wire range — accept single wire or

combinations from 22 AWG to 8 AWG solid or stranded

■Rated at 15A to 50A per circuit

■Flat base models mount directly to surfaces; dovetail base models

mount on stranded channel

■Only one end section needed per block assembly

■Readily identifiable circuits - write directly on matte surface of block

■Sections snap-fit with Heavy Duty, Intermediate Heavy Duty and Fuse blocks

Specifications

Center-to-Center Spacing: .375 in.

Voltage Rating: 600 Volt max., Current: 50 Amp max.

Ampacity: #8 - #22 AWG

WIRE RANGE: Solid or Stranded

Strap Screw

1 #22 to 1 #14 AWG

Tubular Screw

1 #8 AWG, 1 #10 AWG, 1 to 3 #12 AWG, 1 to 4 #14 AWG, 1 to 4 #16 AWG,

1 to 5 #18 AWG, 1 to 10 #22 AWG

Tubular Clamp

1 #10 AWG, 1 or 2 #12 AWG, 1 to 3 #14 AWG, 1 to 4 #16 AWG, 1 to 5 #18 AWG,

1 to 10 #22 AWG

LR25557 E63810

Catalog Number 921 0921 924 0924 925 0925 930 0930

Mounting Style Direct Mount Channel Mount Direct Mount Channel Mount Direct Mount Channel Mount End Section End Section

(Flat Base) (Dovetail Base) (Flat Base) (Dovetail Base) (Flat Base) (Dovetail Base) (Direct Mount) (Channel Mount)

Ampacity 15A 50A 30A — —

Contact Type Strap Screw Tubular Screw Tubular Clamp — —

Screw Type 6-32 10-32 10-32 ——

Combo Head Combo Head Combo Head

Screw Torque 12 in./lbs. 8 in./lbs. 8 in./lbs. — —

Wire Range (AWG) #14 to #22 #8 to #22 #10 to #22 — —

Housing Material Polyester (gray)

Contact Material Copper Alloy, Zinc Plated

Screw Material Steel, Zinc Plated

Maximum Service Temperature 150°C (302°F)

Flammability UL94V-0 Rated

900 Series Medium Duty

Terminal Blocks

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Wire Termination

900 Series

End Section

Direct Mount (Flat Base)

Strap Screw

Direct Mount (Flat Base)

6-32 SCREW

QTY: 2

CONTACT STRAP

.427 [10.85]

1.231

[31.27]

1.225 [31.12]

.700

[17.78]

6-32 SCREW

QTY: 2

CONTACT STRAP

1.468 [37.29]

.700

[17.78]

.427 [10.85]

1.231

[31.27]

Tubular Screw/Tubular Clamp

Direct Mount (Flat Base)

Channel Mount (Dovetail Base)

6-32 SCREW

QTY: 2

CONTACT STRAP

1.468 [37.29]

.700

[17.78]

.427 [10.85]

1.231

[31.27]

10-32 SCREW

QTY: 2

TUBULAR CONTACT

1.461 [37.11]

1.231

[31.27]

.427 [10.85]

.700

[17.78]

Terminal Blocks

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A-48

200 Series - Nylon HEAVY DUTY

This compact design, heavy-duty line accepts single wire or combinations up to

4 AWG, solid or stranded,; 600V UL and NEMA rating.

■138 circuits per 6 foot length

■Three contact styles conservatively rated from 35A to 85A per circuit

■Two-way flat-base models surface mount directly to the panel or snap-on

miniature channel; dovetail base models mount on standard channel

■Only one end section needed per block assembly

■Readily identifiable circuits – mark directly on painted surface of block sections or

use removable marking tape

■Nylon housing for more rugged applications

■Sections snap-fit with Phenolic Heavy Duty, Intermediate Heavy Duty and Fuse blocks

Specifications

Center-to-Center Spacing: .50 in. CL: 24 circuits per foot.

Voltage Rating: Blocks meet 600V creepage and clearance requirements of NEMA, UL and CSA for general industrial control equipment and

panelboards. Withstand voltages greatly in excess of IEEE switchgear standards for 750V.

Ampacity: For a single 4 AWG wire, the maximum amperage recommended is 85A.

WIRE RANGE: Solid or Stranded

Strap Screw

1 #22 to 1 #10 AWG

Tubular Screw

1 #4 AWG, 1 #6 AWG, 1 or 2 #8 AWG, 1 to 4 #10 AWG, 1 to 5 #12 AWG, 1 to 6 #14 AWG,

1 to 6 #16 AWG, 1 to 8 #18 AWG

Tubular Clamp

1 #6 AWG, 1 or 2 #8 AWG, 1 to 3 #10 AWG, 1 to 4 #12 AWG, 1 to 4 #14 AWG, 1 to 6 #16

AWG, 1 to 8 #18 AWG

LR25557 E63810

Housing Material Nylon, Type 6/6 unfilled

Contact Material Copper / Copper Alloy

Screw Material Steel Plated

Maximum Service Temperature 125°C (257°F)

Breakdown Voltage AC, 60Hz 7000V

Dielectric Strength (RH40% at sea level) 470-385 V/mil thickness (per ASTM D149)

UL High Voltage Arc Testing (in./min.) 0.1 - .35

Water Absorption (24 hrs. % weight gain) 1.5%

Flammability 94V-2 (per UL94)

Chemical Resistance Resistant to aromatic hydrocarbons,

strong alkalies

Radiation Resistance (ergs g-1 C) 8 x 107

Catalog Number 241 0241 242 0242 243 0243 250 0250

Mounting Style Direct Mount Channel Mount Direct Mount Channel Mount Direct Mount Channel Mount End-Section End-Section

(Flat Base) (Dovetail Base) (Flat Base) (Dovetail Base) (Flat Base) (Dovetail Base) (Direct Mount) (Channel Mount)

Ampacity 35A 85A 65A — —

Contact Type Strap Screw Tubular Screw Tubular Clamp — —

Screw Type 10-32 Slotted Binding Head 1/4-28 Slotted Headless 1/4-28 Slotted Headless — —

Wire Range (AWG) #22 to #10 #18 to #4 #18 to #6 — —

Wire Strip Length — 1/2 in. 1/2 in. — —

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Wire Termination

Terminal Blocks

200 Series - Nylon HEAVY DUTY

Flat Base (Direct Mount)

C = .56 + (.50 X N)

L = .78 + (.50 X N)

N = Number of circuits

Flat Base Mounted on #12 Miniature Channel

LCH = 1.85 + (.50 X N)

CCH = 1.50 + (.50 X N)

N = Number of Circuits

Dovetail Base Mounted on Standard #60 Channel

LCH = .3.03 + (.50 X N)

CCH = 2.28 + (.50 X N)

N = Number of circuits

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A-50

Terminal Blocks

200 Series - Phenolic HEAVY DUTY

The family of phenolic heavy duty blocks is ideal for high temperature, high current

applications. The rugged material withstands temperatures up to 302°F (150°C).

■Sturdy block accepts single wire or combinations up to 4 AWG solid or stranded

■122 circuits per 6 foot length

■Three contact styles conservatively rated to 35A to 85A

■Only one end section needed per block assembly

■Readily identifiable circuits – mark directly on painted marking surface or

use removable marking strip

■Sections snap-fit with Nylon Heavy Duty, Intermediate Heavy Duty

and Fuse Blocks

Specifications

Center-to-Center Spacing: .56 in. CL: 20 circuits per foot.

Voltage Rating: Blocks meet 600V creepage and clearance requirements of NEMA, UL and CSA for general industrial control equipment and

panelboards. Withstand voltages greatly in excess of IEEE switchgear standards for 750V.

Ampacity: For a single 4 AWG wire, the maximum amperage recommended is 85A.

WIRE RANGE: Solid or Stranded

Strap Screw

1 #18 to 1 #8 AWG

Tubular Screw

1 #4 AWG, 1 #6 AWG, 1 or 2 #8 AWG, 1 to 4 #10 AWG, 1 to 5 #12 AWG, 1 to 6 #14 AWG,

1 or 6 #16 AWG, 1 to 8 #18 AWG

Tubular Clamp

1 #6 AWG, 1 or 2 #8 AWG, 1 to 3 #10 AWG, 1 to 4 #12 AWG, 1 to 4 #14 AWG, 1 to 6 #16

AWG, 1 to 8 #18 AWG

LR25557 E63810

Housing Material Phenolic, Filled, Flame retardant

Contact Material Copper / Copper Alloy

Screw Material Steel Plated

Maximum Service Temperature 150°C (302°F)

Breakdown Voltage AC, 60Hz 7000V

Dielectric Strength (RH40% at sea level) 300V/mil thickness (per ASTM D149)

UL High Voltage Arc Testing (in./min.) .49 - .59

Water Absorption (24 hrs. % weight gain) 45% (per ASTM D570)

Flammability 94V-1 (per UL94)

Chemical Resistance Resistant to acids, alkalies, aliphatic

hydrocarbons and ketones (per ASTM D5343)

Radiation Resistance (ergs g-1 C) 2.7 x 108min.

Catalog Number 221 0221 222 0222 223 0223 230 0230

Mounting Style Direct Mount Channel Mount Direct Mount Channel Mount Direct Mount Channel Mount End-Section End-Section

(Flat Base) (Dovetail Base) (Flat Base) (Dovetail Base) (Flat Base) (Dovetail Base) (Direct Mount) (Channel Mount)

Ampacity 35A 85A 65A — —

Contact Type Strap Screw Tubular Screw Tubular Clamp — —

Screw Type 10-32 Slotted Binding Head 1/4-28 Slotted Headless 1/4-28 Slotted Headless — —

Wire Range (AWG) #22 to #10 #18 to #4 #18 to #6 — —

Wire Strip Length — 1/2 in. 1/2 in. — —

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Terminal Blocks

Wire Termination

200 Series - Phenolic HEAVY DUTY

Flat Base (Direct Mount)

C = .59 + (.57 X N)

L = .81 + (.57 X N)

N = Number of circuits

Dovetail Base Mounted on Standard #60 Channel

CCH = 2.31 + (.57 X N)

LCH = 3.06 + (.57 X N)

N = Number of circuits

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A-52

Terminal Blocks

Nylon INTERMEDIATE HEAVY DUTY

The 800 Series line of 600V blocks is conservatively rated up to 150A for a

single 1/0 AWG copper wire.

■Exceptionally compact block accepts single wire or combinations up to 1/0 AWG

■92 circuits per 6 foot length

■Tubular screw contact style accepts AWG sizes from 12 to 1/0, solid or stranded

■Two-way mounting base fits standard channel or mounts directly to flat surfaces

■Only one end section needed per block assembly

■Readily identifiable circuits – write directly on painted marking surface or use removable vinyl

marking strip

■Nylon housing for rugged applications, 7/16 -20 slotted headless screws

■Snap-fit with Heavy-Duty Nylon and Phenolic and Fuse Blocks

Specifications

Center-to-Center Spacing: .75 in. CL: 16 circuits per foot.

Voltage Rating: Blocks meet 600V creepage and clearance requirements of NEMA, UL and CSA standards for general industrial control

equipment and panelboards. Withstand voltages greatly in excess of IEEE switchgear standards for 750V.

Ampacity: For a single 1/0 AWG copper wire, the maximum amperage recommended is 150A.

Housing Material Nylon, Type 6/6 Unfilled

Contact Material Copper

Screw Material Steel, Zinc-Plated

Maximum Service Temperature 125°C (257°F)

Breakdown Voltage AC, 60Hz 8800V

Dielectric Strength (RH40% at sea level) 470-385V/mil thickness (per ASTM D149)

UL High Voltage Arc Testing (in./min.) .01 - .35

Water Absorption (24 hrs. % weight gain) 1.5%

Flammability 94V-2

Chemical Resistance Resistant to aromatic hydrocarbons,

strong alkalies

Radiation Resistance (ergs g-1 C) 8 x 107

Catalog Number 824 830

Mounting Style Two-Way End Section

Mounting Base

Ampacity 150A —

Contact Type Tubular Screw —

Screw Type 7/16-20 Slotted Headless —

Wire Range (AWG) 12 to 1/0 —

Wire Strip Length 11/16 in. —

WIRE RANGE: Solid or Stranded

Tubular Screw

1 #1/0 AWG, 1 #1 AWG, 1 #2 AWG, 1 or 2 #4 AWG, 1 to 3 #6 AWG, , 2, 3 or 5 #8 AWG,

1 to 6 #10 AWG, 1 to 7 #12 AWG

LR25557 E63810

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Terminal Blocks

Wire Termination

Flat Base (Direct Mount)

C = .59 + (.75 X N)

L = .81 + (.75 X N)

N = Number of circuits

Phenolic HEAVY DUTY

Dovetail Base Mounted on Standard #60 Channel

CCH = 2.31 + (.75 X N)

LCH = 3.06 + (.75 X N)

N = Number of circuits

LR25557 E63810

Fuse & Switch

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A-54

Phenolic ULTRA HEAVY DUTY - 250 KCMIL (MCM)

This Ultra Heavy Duty line is rated up to 255 amps with a single 250 MCM conductor.

■Compact block accepts wire sizes up to 2/0 or 250 KCMIL (MCM)

■57 circuits per 6 foot length

■Tubular screw contact style for maximum electrical rating

■Block mounts directly on flat surface or standard channel

■Only one end section needed per block assembly

■Readily identifiable circuits – write directly on painted marking area or use removable vinyl

marking strip

■Hex socket screws allow maximum torque when using large wire sizes

■High current capacity snap-fit sectional blocks do not snap-fit with other block styles

Specifications

Center-to-Center Spacing: 1.19 in. CL: 9 circuits per foot.

Voltage Rating: Blocks meet 600V creepage and clearance requirements of NEMA, UL and CSA for general industrial control equipment and

panelboards. Withstand voltages greatly in excess of IEEE switchgear standards for 750V.

Ampacity: For a single 250 KCMIL wire, the maximum amperage recommended is 255A.

Housing Material Phenolic, Filled, Flame retardant

Contact Material Copper

Screw Material Steel Plated

Maximum Service Temperature 150°C (302°F)

Breakdown Voltage AC, 60Hz 10000V

Dielectric Strength (RH40% at sea level) 300V/mil thickness (per ASTM D149)

UL High Voltage Arc Testing (in./min.) .49 - .58

Water Absorption (24 hrs. % weight gain) 0.45% (per ASTM D570)

Flammability 94V-1 (per UL94)

Chemical Resistance Resistant to acids, alkalies and aliphatic,

hydrocarbons and ketones (per ASTM D543)

Radiation Resistance (ergs g-1 C) 2.7 x 108min.

Catalog Number 426 427 430

Mounting Style Two-Way Two-Way End-Section

Mounting Base Mounting Base

Ampacity 175A 255A —

Contact Type Tubular Screw Tubular Screw —

Screw Type 1/2-30 Hex Socket 3/4-16 Hex Socket —

Wire Range (AWG) #12-2/0 #6-250 KCMIL/MCM —

Wire Strip Length 1 in. 1 in. —

LR25557 E63810

WIRE RANGE: Solid or Stranded

Tubular Screw

1 #2/0 AWG, 1 #1/0 AWG, 1 #1 AWG, 1 or 2 #2 AWG, 1 to 3 #4 AWG, 1 to 3 #6 AWG,

1 to 4 #8 AWG, 1 to 6 #10 AWG, 2 to 8 #12 AWG

Tubular Screw

1 #250 KCMIL, 1 $4/0 AWG, 1 #3/0 AWG, 1 or 2 #2/0 AWG, 1 or 2 #1/0 AWG,

1 or 2 #1 AWG, 1 to 3 #2 AWG, 1 to 4 #4 AWG, 1 to 5 #6 AWG

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Wire Termination

Terminal Blocks

Flat Base Mounted on Standard #60 Channel

C = 1.19 + (1.19 X N)

L = 1.40 + (1.19 X N)

CCH = 2.90 + (2.90 X N)

LCH = 3.65 + (3.65 X N)

N = Number of circuits

Phenolic HEAVY DUTY

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A-56

Terminal Blocks

■Provide in-line circuit protection for any circuit or group of circuits

■Three contact styles for terminated or unterminated wire are conservatively rated to 30A

■Remove, check and replace fuses safely and quickly

■Switch-action fuse blocks open circuits before fuse can be removed or installed

■Good circuit density when mounted adjacently – 91 circuits per 6 foot length

■Nylon housing for more rugged applications

■Dovetail base mounts on standard channel; can also be mounted on flat surfaces

■Only one end section needed per block assembly

■Open or close several circuits simultaneously – holes in puller handles allow use of nylon “ganging” rods

■Readily identifiable circuits – mark directly on white, matte-surface puller assembly, marking tab on block or use removable marking tape

■Sections snap-fit with Heavy Duty and Intermediate Heavy Duty Blocks

Specifications

Center-to-Center Spacing: .75 in. CL: 16 circuits per foot.

Voltage Rating: Blocks meet 600V creepage and clearance requirements of NEMA, UL and CSA for general industrial control equipment and

panelboards. Withstand voltages greatly in excess of IEEE switchgear standards for 750V.

Ampacity: Fuse blocks, 30A

Fuse Size: Any 13/32 in. x 1-1/2 in. ferrule-type cartridge fuse up to 30A, indicating, which meets Mil. Spec. F-15160 is recommended.

Housing Material Nylon

Contact Material Aluminum Alloy

Screw Material Steel Plated

Maximum Service Temperature 125°C (257°F)

Breakdown Voltage AC, 60Hz 7400V

Dielectric Strength (RH40% at sea level) 470-385V/mil thickness (per ASTM D149)

UL High Voltage Arc Testing (in./min.) .01 - .35

Water Absorption (24 hrs. % weight gain) 1.5% (per ASTM D570)

Flammability 94V-2 (per UL94)

Chemical Resistance Resistance to aromatic hydrocarbons,

strong alkalies

Radiation Resistance (ergs g-1 C) 8 x 107

Catalog Number 0311 0318 0312 0380

Mounting Style Channel Mount Channel Mount Channel Mount End-Section

(Dovetail Base) (Dovetail Base) (Dovetail Base)

Ampacity 30A 30A 30A —

Contact Type Strap Screw Strap Clamp Tubular Screw —

Screw Type 10-32 Binding Head 8-32 Pan Head w/Clamp 1/4-28 Set Screw —

Wire Range (AWG) #22 to #8 #18 to #8 #18 - #8 —

Wire Strip Length — 1/2 in. 1/2 in. —

WIRE RANGE: Solid or Stranded

Tubular Screw

1 #1/0 AWG, 1 #1 AWG, 1 #2 AWG, 1 or 2 #4 AWG, 1 to 3 #6 AWG, , 2, 3 or 5 #8 AWG,

1 to 6 #10 AWG, 1 to 7 #12 AWG

LR25557 E63810

Nylon Fuse Blocks

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Terminal Blocks

Nylon Fuse Blocks

Dovetail Base Mounted on Standard #60 Channel (may also be mounted direct)

C = .56 + (.75 X N)

L = .78 + (.75 X N)

CCH = 2.28 + (.75 X N)

LCH = 3.03 + (.75 X N)

N = Number of circuits

Wire Termination

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A-58

Terminal Blocks

Housing Material Phenolic, Filled, Flame retardant

Contact Material Copper alloy

Screw Material Steel Plated

Maximum Service Temperature 150°C (302°F)

Breakdown Voltage AC, 60Hz 8400V

Dielectric Strength (RH40% at sea level) 300V/mil thickness (per ASTM D149)

UL High Voltage Arc Testing (in./min.) .49 - .58

Water Absorption (24 hrs. % weight gain) 0.45% (per ASTM D570)

Flammability 94V-1 (per UL94)

Chemical Resistance Resistance to acids, alkalies and aliphatic

hydrocarbons and ketones (per ASTM D543)

Radiation Resistance (ergs g-1 C) 2.7 x 107min.

Catalog Number 351 0351 358 0358 352 0352 330 0330

Mounting Style Direct Mount Channel Mount Direct Mount Channel Mount Direct Mount Channel Mount End-Section End-Section

(Flat Base) (Dovetail Base) (Flat Base) (Dovetail Base) (Flat Base) (Dovetail Base) (Direct Mount) (ChannelMount)

Ampacity 30A 30A 30A — —

Contact Type Strap Screw Strap Clamp Tubular Screw — —

Screw Type 10-32 8-32 Pan 1/4-28 ——

Binding Head Head w/Clamp Set Screw

Wire Range (AWG) #22 to #8 #18 to #8 #18 - #8 — —

Wire Strip Length — 1/2 in. 1/2 in. — —

LR25557 E63810

Phenolic Fuse Blocks

Specifications

Center-to-Center Spacing: .75 in. CL: 16 circuits per foot.

Voltage Rating: Blocks meet 600V creepage and clearance requirements of NEMA, UL and CSA for general industrial control equipment and

panelboards. Withstand voltages greatly in excess of IEEE switchgear standards for 750V.

Ampacity: Fuse blocks, 30A

Fuse Size: Any 13/32 in. x 1-1/2 in. ferrule-type cartridge fuse up to 30A, indicating or non-indicating, which meets MIL. Spec. F-15160 is

recommended.

WIRE RANGE: Solid or Stranded

Tubular Screw, Cat. No. 362 and 0362

1 #4 AWG, 1 #6 AWG, 1 or 2 #8 AWG, 1 to 4 #10 AWG, 1 to 5 #12 AWG, 1 to 6 #14

AWG, 1 to 6 #16 AWG, 1 to 8 #18 AWG

■Provide in-line circuit protection for any circuit or group of circuits

■Three contact styles for terminated or unterminated wire are conservatively rated to 30A

■Remove, check and replace fuses safely and quickly – switch-action fuse blocks open

circuits before fuse can be removed or installed

■Good circuit density when mounted adjacently – 91 circuits per 6 foot length

■Use in high temperature applications – phenolic housing withstands temperatures

up to 302°F (150°C)

■Flat base models for surface mounting, dovetail base models for standard channel

■Only one end section needed per block assembly

■Open or close several circuits simultaneously – holes in puller handles allow use of nylon “ganging” rods

■Readily identifiable circuits – mark directly on white, matte-surface puller assembly, marking tab on block or use removable marking tape

■Sections snap-fit with Heavy Duty and Intermediate Heavy Duty Blocks

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Terminal Blocks

LR25557 E63810

Phenolic Fuse Blocks

Flat Base (Direct Mount)

C = .59 + (.75 X N)

L = .81 + (.75 X N)

N = Number of circuits

Dovetail Base Mounted on Standard #60 Channel

CCH = 2.31+ (.76 X N)

LCH = 3.06 + (.76 X N)

N = Number of circuits

Wire Termination

Terminal Blocks

Wire Termination

A-60

Phenolic One Piece

Traditional standard in the heavy industrial, rail transport, utility and traffic control industries. The rugged, one-piece construction finds wide

application in dirty and fibration-prone environments.

■Two, four, six, eight and twelve circuit models

■Strap screw contacts accept wire 8 AWG and smaller and are rated to 50 Amps

■Dovetail base mounts on standard size channel

■Pilot point screws with strap screw contacts speed installation time

■Easily identifiable circuits with use of plain white marking strip

■No assembly required - each block is a single, easily installed unit

Specifications

Center-to-Center Spacing: .63 in. CL

Voltage Rating: Blocks meet 600V creepage and clearance requirements of NEMA, UL and CSA for general industrial control equipment and

panelboards. Withstand voltages greatly in excess of IEEE switchgear standards for 750V.

Ampacity: For a single 8 AWG wire, the maximum amperage recommended is 50A.

WIRE RANGE: Solid or Stranded

Strap Screw

1 #18 AWG through 1 #8 AWG

LR25557 E63810

Catalog Number B102 B104 B106 B108 B112

Mounting Style Two-Way Two-Way Two-Way Two-Way Two-Way Mount

Mounting Base Mounting Base Mounting Base Mounting Base Mounting Base

Number of Circuits 246812

Ampacity 50A 50A 50A 50A 50A

Contact Type Strap Screw Strap Screw Strap Screw Strap Screw Strap Screw

(Steel) (Steel) (Steel) (Steel) (Steel)

Screw Type 10-32 10-32 10-32 10-32 10-32

Binding Head Binding Head Binding Head Binding Head Binding Head

Wire Range (AWG) #18 to #8 #18 to #8 #18 to #8 #18 to #8 #18 to #8

Housing Material Phenolic, Filled, Flame retardant

Contact Material Copper / Copper Alloy

Screw Material Steel Plated

Maximum Service Temperature 150°C (302°F)

Dielectric Strength (RH40% at sea level) 300V/mil thickness (per ASTM D149)

UL High Voltage Arc Testing (in./min.) .49 - .58

Water Absorption (24 hrs. % weight gain) 0.45% (per ASTM D570)

Flammability 94V-1 (per UL94)

Chemical Resistance Resistance to acids, alkalies and aliphatic

hydrocarbons and ketones (per ASTM D543)

Radiation Resistance (ergs g-1 C) 2.7 x 107min.

No. of

Circuits CL

2 1.63 2.0

4 2.88 3.25

6 4.13 4.50

8 5.38 5.75

12 7.88 8.25

Dimensions

Terminal Blocks

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Phenolic One Piece

Dovetail Base Mounted on Standard #60 Channel

Strap Screw (Steel)

No. of

Circuits C L

2 1.63 2.0

4 2.88 3.25

6 4.13 4.50

8 5.38 5.75

12 7.88 8.25

0.63

0.91

0.41

1.25

0.38

2.00

1.25

Wire Termination

Universal Clamp Screw Clalmp

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Accessories

Mounting Channels

Mounting Channels Length Cat. No. For use with:

Miniature Channel 3 ft. 12 Heavy Duty (200 Series)

Steel Channel 6 ft. 60 Medium Duty (900 Series)

3 ft. 63 Heavy Duty (200 Series)

Intermediate Heavy Duty (800 Series)

Ultra Heavy Duty (400 Series)

Fuse Blocks (300 Series)

Steel Channel (Breakaway) 3 ft. 60B36 Medium Duty (900 Series)

Heavy Duty (200 Series)

Intermediate Heavy Duty (800 Series)

Ultra Heavy Duty (400 Series)

Fuse Blocks (300 Series)

Aluminum Channel (Pre-punched) 6 ft. 64 Medium Duty (900 Series)

3 ft. 67 Heavy Duty (200 Series)

Intermediate Heavy Duty (800 Series)

Ultra Heavy Duty (400 Series)

Fuse Blocks (300 Series)

Channel Clamps Cat. No. For use with:

Miniature Clamp 11 High Density Miniature (100 Series)

Heavy Duty (200 Series)

Snap-in Clamp 62 High Density Miniature (100 Series)

Medium Duty (900 Series)

Heavy Duty (200 Series)

Intermediate Heavy Duty (800 Series)

Ultra Heavy Duty (400 Series)

Fuse Blocks (300 Series)

Universal Clamp 68 High Density Miniature (100 Series)

Medium Duty (900 Series)

Heavy Duty (200 Series)

Intermediate Heavy Duty (800 Series)

Ultra Heavy Duty (400 Series)

Fuse Blocks (300 Series)

Universal Clamp 61 High Density Miniature (100 Series)

Medium Duty (900 Series)

Heavy Duty (200 Series)

Intermediate Heavy Duty (800 Series)

Ultra Heavy Duty (400 Series)

Fuse Blocks (300 Series)

Miniature Channel Steel Channel Steel Channel (Breakaway) Aluminum Channel (Pre-punched)

Miniature Clamp Snap-in Clamp

Channel Clamps

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Accessories

Wire Termination

Description Cat. No. Available for:

Terminal Block 13 High Density Miniature (100 Series)

23 Heavy Duty (200 Series)

Heavy Duty-Phenolic (200 Series)

71 Medium Duty (900 Series)

#23 #71#13

Jumpers

Cat. No. Available for:

Jumpers for Tubular Contacts 41 Heavy Duty-Phenolic (200 Series)

42 Heavy Duty (200 Series)

43 Heavy Duty-Phenolic (200 Series)

70 Medium Duty (900 Series)

73 Medium Duty (900 Series)

Jumper for Tubular Contacts Jumper for Strap Screw Snap-apart Jumper

Covers

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Notes

Notes:

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Unknown 136641 Catalog

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