ABB Jokab Safety Handbook Brochure

2014-11-11

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ABB

Sensors/switches/locks

ABB 9:1

Contents Page

Sensors/switches/locks Why should you use sensors/switches? ________________________________9:2

How safe is a switch/sensor? _________________________________________9:3

Non-contact safety sensor Eden _______________________________________9:4

Safety Interlock switch JSNY5 _________________________________________9:8

Magnetic Switch JSNY7 _____________________________________________9:10

Safety Interlock Switch JSNY8 ______________________________________ 9:12

Safety Interlock Switch JSNY9 _______________________________________9:14

Magnetic lock Magne _______________________________________________9:16

Process lock Dalton _______________________________________________ 9:22

Safety lock Knox __________________________________________________ 9:28

Descriptions and examples in this book show how the products work and can be used. This does not mean that they can meet the requirements for

all types of machines and processes. The purchaser/user is responsible for ensuring that the product is installed and used in accordance with the

applicable regulations and standards. We reserve the right to make changes in products and product sheets without previous notice. For the latest

updates, refer to www.abb.com/lowvoltage. 2011.

ABB

9:2

Why should you use

sensors/switches?

Assurance that a machine stops when a door or a hatch is

opened can be solved by using different types of switches

and sensors which are monitored with a safety relay or a

safety PLC. Switches and sensors are available both as

non-contact (dynamic or magnetic) and various types of

interlocking devices. Interlocking devices can be used when

it is required, via a signal, to lock a gate during processes

that cannot be stopped during certain operations. They are

also used with machines that have a long stopping time to

prevent someone from entering before the machine has

stopped.

- to manage the safety in harsh

environments!

Non-contact dynamic sensors have a long lifetime because

they are not physically mechanically operated. They also

endure very harsh environments, e.g. cold, heat, high-

pressure wash-down which is important in the food industry

for example. Because the sensors are small, they are very

easy to position and can even be completely concealed in

doors and hatches.

- to ensure that a position is reached!

- to supervise doors and hatches around

dangerous machines!

The sensor monitors that the robot is standing still in a

monitored position when someone enters the robot´s work-

ing area. The robot is then only stopped by the program. If

the robot leaves the position the power will be cut directly.

This is used when the robot does not stop safely without

restarting problems.

ABB 9:3

What requirements should one have on

sensors/switches?

The sensor/switch shall be reliable from both the safety

and production point of view.

• A person must be able to trust that dangerous

movements and functions are safely stopped by the

sensors/switches.

• From the production point of view unintentional stops

should be avoided.

• Standard EN ISO 13 855 now includes requirements

for safety distances for interlocked doors without locking

function.

Eden -

highest safety level and reliability

Our recommendation is to use the Eden sensor because

it is the safest and most reliable solution. The Eden sensor

is a non-contact switch and has a dynamic function. Also

it is possible to connect up to 30 Eden sensors in series

and still achieve PL e according to 13849-1.

How safe is a sensor/switch?

In order to trust the safety function it is essential to be aware that a safety

sensor/switch must be mounted and be used according to the speciﬁcations.

The certiﬁcation authorities only test the product according to the appropriate

standards and to the speciﬁcations from the manufacturer.

Mechanical switches

For mechanical switches, e.g. key operated, this means that

a door or a hatch has to constructed to small tolerances in

order for the switch, the key or the mounting brackets to last

according to the life time speciﬁcation from the supplier. The

screws holding the parts have to be locked in such a way

that they cannot be loosened. In order to prevent material

from getting into the slot for the key the environment has to

be clean. If a door goes outside the design tolerances from

wear, the screws loosen or material comes into the slot, this

may lead to the interlocked switch not giving a stop signal

when the door is opened. Even two mechanical switches

on a door could fail to an unsafe state if the door somehow

gets outside the tolerances of the switches. To prevent ac-

cidents the mechanical switch normally needs continuous

checks of both the switch and the installation.

Non-contact sensors/switches

For non contact sensors the risks associated with mechani-

cal switches (see above) do not exist. If screws, brackets

or sensors get loose, it will lead to a stop signal. Therefore

only one sensor with dual or dynamic function is needed in

order to reach the highest safety level. There are two types

of non-contact sensors - active and passive. The active

sensor, Eden, is constantly communicating via a dynamic

signal between the two parts and any failure will directly

lead to a stop signal. The passive type, a magnet switch, has

two reed contacts which are activated by a coded magnet.

Both the passive and the active sensors are checked every

time a door is opened. From a safety point of view the ac-

tive sensor, Eden, is to be preferred because it is checked

constantly whereas the passive sensor is only checked

when a door opens.

From the reliability point of view a long detection distance

with large tolerances and a well deﬁned on and off position

is needed. The active sensor, Eden, fulﬁls these demands. A

magnet switch has smaller tolerances and an intermediate

position where only one contact opens. A bad installation

or vibrations can lead to an unintentional stop if one contact

opens and closes again. The supervision of a two channel

system is based on both contacts having to be operated

in order to permit a new start. In a dynamic safety circuit

there is only one pulsed signal and therefore no intermedi-

ate position.

Reliability

Safety Interlock

switch

Magnetic switch

Eden -

sensor with

dynamic signal

Safety level

ABB

9:4

15 ± 2

± 2

13 ± 2

± 2

A non-contact safety sensor for

the highest

safety level

Eden - Adam and Eva is a non-contact safety sensor for use on

interlocked gates, hatches etc. A coded signal is transmitted from

the control device Vital or from the safety PLC Pluto via Adam

to Eva which modiﬁes the signal and sends it back again. The

maximum sensing distance between Adam and Eva is currently

15 mm ± 2 mm.

to 30 Edens can be connected in series to Vital and still

achieve the same safety level in the safety circuit. It is also

possible to connect safety light beams and E-stops in the same

safety circuit.

Adam

is available with cable lengths up to 10 m and with

M12 connectors. The LED on Adam provides indication of three

different conditions, contact/non-contact between Adam and

Eva and safety status. The same information is also available

via the Adam connection cable. Eden E is available for harsh

environments, as are Adam E and Eva E. Rapid blinking serves

as an alignment aid. There are also coded versions, Eden C,

Eden EC, Adam EC and Eva EC.

Flexible mounting and

The ability to operate at

long distances.

Approvals:

TÜV Nord

Safety sensor for:

Doors and hatches

Position control

Sector detection

Slot detection

Features:

Cat. 4/PL

e according to

ISO 13849-1 together

with Vital or Pluto

Non-contact detection, large

sensing distance 0 - 15 mm

± 2 mm

Up to 30 sensors in series

with the highest level of

safety PL e

Versitile mounting, 360°

detection

Protection class IP 67/IP69.

The dynamic signal passes

through wood and plastic

(not metal)

Status information with LED

on the sensor and in the

cable connection.

Small hysteresis (< 1mm)

Non-contact safety sensor

Eden

ABB 9:5

DA2

DA1

DA1 x 2

115

120

Mounting – Eden

Eden to detect position

Metal stops the signal between Adam and

Eva. Additional Eden sensor(s) can be

mounted to detect metal plate(s) in place.

Eden used to detect the position of the

saw guard.

Wood, plastic and other non-metallic

materials let the signal pass between

Adam and Eva.

Eden can be hidden in doors and hatches

Eden used for sector detection

Non-metallic door material between

Adam and Eva allows the signal through

Adam and Eva has contact

only if they are within 15 mm

from each other.

Adam on

wall.

Eva on robot.

Application examples - Eden

Metal

Wood, plastic

etc

Notes:

Four protection plates plates are supplied with Adam M12.

To protect Adam and Eva protection plate (DA1) can be

used on both sides.

Mounting Adam with integral cable.

Mounting with one protection plate (DA1) for Adam

M12 using prewired moulded M12 connector. For M12

connection, a straight contact is recommended.

Mounting with two protection plates (DA1) for Adam

M12 using M12 connector with glanded cable.

Wrong mounting without protection plate may

cause permanent damage to sensor.

DA2 mounting

The DA2 mounting spacer must be used in order to

physically protect Eden from damage. Four spacers are

provided with each Adam and Eva.

DA1, protection plate 2,5 mm

* Safety screw

ABB

9:6

Connection of Eden to Pluto

Connection of Eden to Vital 1

ABB 9:7

Technical data – Eden

Manufacturer ABB AB/Jokab Safety, Sweden

Article number/Ordering data:

Eva* 2TLA020046R0000

Eva E* 2TLA020046R0600

Adam M12* 2TLA020051R0000

Adam 3 m* 2TLA020051R0200

Adam 10 m* 2TLA020051R0400

Adam 20 m 2TLA020051R0500

Adam E 10 m 2TLA020051R0600

Adam E 0,5 M12* 2TLA020051R0700

Adam E 20 m 2TLA020051R0800

* also available in grey

Safety level

IEC/EN 61508-1...7

EN 62061

EN ISO 13849-1

SIL3

kat. 4/PL e

PFHD4,50×10-9

Colour Yellow and black

Weight Eva: 26 g

Eva E: 36 g

Adam M12: 30 g

Adam 3 m: 220 g incl. cable

Adam 10 m: 650 g incl. cable

Adam E10 m: 660 g incl. cable

Adam EC 10 m: 660 g incl. cable

Adam E 0,5 m + M12: 100 g

incl. cable

Power supply 24VDC +15%-25%

Power consumption Adam: without info output 45 mA

with info output max 55 mA

Max cable length see Vital technical data

Ambient temperature

Eden/Eden C

Eden E/EC

-40°C … +70°C (operation)

-25°C … +70°C (stock)

-40°C … +70°C (operation)

(Test ok +90°C ... +100°C)

-25°C … +70°C (stock)

Protection class

Eden

Eden E

IP67

IP69K

Mounting Installation Eden

M4 screw, e.g. safety screw

20-053-42. Max. torque 2 Nm.

Screw to be locked with Loctite

or similar.

Installation Eden E

M4 screw, e.g. safety screw

20-053-42. Max. torque 2 Nm.

Screw to be locked with Loctite

or similar.

Detection distance max

Adam/Eva 15 ± 2 mm

Adam E/Eva E 12 ± 2 mm

Hysteresis approx. 1 mm

Flash 2 mm before red position.

Metal may have inﬂuence on detection distance.

This can be prevented by protection plates, DA1.

Minimum distance to metal

when there is metal on one or

more sides.

Adam/Eva

Adam E/Eva E

One More

0 mm 2,5 mm

0 mm 0 mm

Minimum distance between

Eden pairs 50 mm

Life >107 cycles

Material Macromelt (Based on polyamid)

Eden E for extreme surroundings.

Chemical resistance

Macromelt:

PU (EdenE):

Cutting oils, vegetable and

animal oils, hydrogen peroxide,

diluted acids and bases: good

Alcohol and strong acids: not

recommended

Cutting oils, vegetable and

animal oils,hydrogen peroxide,

diluted acids and bases,

alcohols: good

Strong oxidating acids: not

recommended

LED on Adam

Green:

Flashing:

Red:

Fast ﬂashing:

Eva within range, safety circuit

closed (door closed)

Eva within range, earlier safety

circuit open (door closed)

Eva out of range, safety circuit

open (door open)

Eva is within 2 mm from maximum

sensing distance (door closed)

Cable 3 or 10 m, ø 5.7mm, black, PVC

5 x 0.34mm² + screen, UL 2464

Connector M12: 5-pin male contact

Connections

Brown (1)

White (2)

Blue (3)

Black (4)

Grey (5)

+24 VDC

Dynamic signal in

0 VDC

Dynamic signal out

Info output, see below

24 VDC when LED is green or ﬂashing

(tolerance -2 VDC), 10 mA max

0 VDC when LED is red. (tolerance +2 VDC)

Warning: Incorrect connection may cause permanent damage to

Adam devices.

Conformity 2006/42/EG

EN ISO 12100 1/2, EN 954-1,

EN 60204-1, EN ISO 13849-1,

EN 1088, GS-ET 15

Certiﬁcations TÜV Nord

Adam 3 m

Adam 10 m

Adam M12

M12

Eva

Adam E 0,5 M12,

Adam E 10 m

and Eva E

for extreme

surroundings.

Eden E/EC Eden

Safety screw. For more

screw options see the

product list.

Safety screwdriver bit

ABB

9:8

Switch operational description

JSNY5 offers three contacts which gives both the two con-

tacts needed for high safety level as well as a contact for

the indication of operating status.

The advanced design offers the choice of four operating

positions from only two actuator entries by simply rotating

the head through 180o.

However, when installed and in it's working condition only

one entry can be used, ensuring no other element can tamper

with the switch function.

When mounting the switch from the front two elongated

holes are provided to aid alignment with two set screw holes

for accurate ﬁxing. Top ﬁxing is also possible.

Three cable entries allow for a variety of cabling options

including through wiring.

Positive forced disconnected contacts

The design assures that the contacts will not fail or be held

in a normally closed position, due to failure of the spring

mechanism or the welding/sticking of the contacts.

Protection from unauthorised or incidental access

To avoid unauthorised operation the JSNY5 switch is

manufactured using multicoding to GS-ET 15. The switch

cannot be defeated by screwdrivers, magnets or any other

mechanism.

Safety level

The positive forced disconnect contacts gives a high safety

level. By combining the JSNY 5 with one of our suitable safety

After opening the snap-on cover, the head portion can be removed

(version A), after turning the head through 1800 (version B) it

can be replaced onto the body of the switch and be locked into

position by closing the snap-on cover. This ensures 4 actuating

positions are possible.

relays as for example from the RT-series, the safety PLC

Pluto or Vital (Tina) the requirements for both hatch and gate

switch supervision can be fulﬁlled. To obtain the same level

of safety as Eden, two switches per gate are required.

Regulations and Standards

The JSNY5 is designed and approved in accordance with

appropriate directives and standards. See technical data

Approvals:

Application:

Gates

Hatches

Features:

2 NC + 1 NO (actuator in)

4 actuating positions

Actuator holding force 10 or

30 N

Safety Interlock switch

JSNY5

ABB 9:9

Easy accessibility for wiring

The snap-on cover is released by a screw-

driver and can be opened to an angle of

1350 providing easy access to the wir-

ing terminals. Should the snap-on cover

not provide adequate security, a retaining

screw can be used.

Protected contact block

A transparent cover protects the contact

block from external elements during the

installation and wiring process.

Prevention of actuator dismantling

A cover plate with a one-way snap-ﬁt

which seals the mounting screws prevents

unauthorised dismantling of the actuator

assembly. The cover plate must be mount-

ed to prevent overtravel of the switching

mechanism.

Overlapping contact 33 - 34.

The overlapping contact 33 -34 enables

operational status indication of eg. incorrect

adjustment of switch before the positive

forced disconnect NC contacts open.

Note!

The switch must not be used as an end

stop!

Actuator

withdrawn

Actuator

inserted

Accessories and spare parts

• Standard actuator

• Flexible key for smaller opening radius

• Cable gland

• Snap-on cover

Traction travel

Assembly - JSNY5

Contact Description - JSNY5

• Tina 2A with M20 connection for a dynamic loop

• Tina 2B with cable connection

• Tina 3A with M12 and M20 connections for a dynamic loop

11-12

21-22

33-34

3,5

3,0

21,5

Technical data – JSNY5

Manufacturer ABB AB/Jokab Safety, Sweden

Article number/

Ordering data:

JSNY5A holding force 10 N

JSNY5B holding force 30 N

2TLA020022R0000

2TLA020022R0100

Colour Black and yellow label

Enclosure/Cover PA 6 (UL94-VO)

Actuator Steel

Min. opening radius for

actuator on a hatch 150 mm

Ambient operating

temperature -30°C to +80°C

Contacts

(actuator key inserted)

2 NC + 1NO

(NC are direct opening action)

Mechanical life 1 Million switch operations

Max switching frequency 30/min

Fixing body 2 x M5, actuator 2 x M5

Cable entry 2 x M20 x 1,5

Weight approx. 0.13 kg

Degree of protection IP65 IEC 60529 / DIN VDE

0470 T1

Rated insulation voltage 400 V AC

Rated operational current 5A

Utilisation category AC-15/DC-13

Short-circuit protection Fuse 6A Slow acting, 16A

quick acting

CSA 5A 300V AC B300

(same polarity)

B10d JSNY 5A: 2,00×106

JSNY 5B: 2,00×106

Conformity 2006/42/EG

EN ISO 12100 1/2, EN 954-1,

EN 60204-1, EN ISO 13849-1,

EN 1088, GS-ET 15

ABB

9:10

Switch operation description

The magnetic switch is designed to operate in dirty indus-

trial environ ments and is certiﬁed to the highest level of

safety regulation when working together with a suitable

ABB JokabSafety safety relay or Safety-PLC Pluto. The

magnetic switch is small and resistant to both dirt and wa-

ter, and has no dust collecting cavities making it usefull in

environments where hygiene is paramount. The small size

of the switch makes it easy to position and hide on gates

and hatches.

The magnetic switch has a long working life since no

mechanical contact is made during operation.

Contacts

The magnetic switch has one closing and one opening

contact. Both contacts have to be monitored. The contacts

may be monitored by either the RT9 safety relay or other

suitable relays in the new RT-series, i.e. RT6, RT9 or Safety

PLC Pluto.

Protection from unauthorised or incidental access

To avoid unauthorised operation of the JSNY7 switch it is

only possible to actuate the JSNY7R with the coded magnet,

JSNY7M. Other magnets, screwdrivers and tools have no

affect on the switch contacts.

Safety level

The JSNY7 is approved to the highest level of safety

regulations,PLe according to EN ISO 13849-1 together

with safety relay in the RT-series or Pluto PLC.

Regulations and Standards

The JSNY7 is designed and approved in accordance with

appropriate directives and standards. See technical data.

JSNY7 is resistant to both dirt and water.

Approvals:

Application:

Gates

Hatches

Position control

Features

Small size

IP 67

Magnetic Switch

JSNY7

ABB 9:11

4,5

6,5

2,5

7,2

10,7

Technical data – JSNY7

Manufacturer ABB AB/Jokab Safety, Sweden

Article number/ordering

data

JSNY7R-3 Magnetic switch

3 m cable

JSNY7R-6 Magnetic switch

6 m cable

JSNY7R-10 Magnetic switch

10 m cable

JSNY7M Magnetic switch

2TLA020023R0000

2TLA020023R0100

2TLA020023R0200

2TLA020024R0000

Colour Black

Enclosure/Cover PA 6 (UL94-VO)

Supply voltage max 30 VDC

Switch current max 100 mA

Max switching frequency 1 Hz

Mechanical life 3 x 108 switch operations,

depending on load

Operating temperature

range

-5°C to +70°C (moveable)

-20°C to +70°C (ﬁxed)

Connection Cable ø4.5, 4x0.25 mm2, 3

meter ; PVC

(other lengths upon request)

Switching point Min. switch-on point 5 mm

Max. switch-off point 14 mm

Weight Coded magnet: 32 g

Sensor with 3m cable: 133 g

Protection class IP67

Electrical connection description - JSNY7

Electrical connection

Two-channel switching, high safety level.

NOTE!

Safety components drawn in re-

leased position.

NOTE!

This solution with 3 magnetic

switches only complies with cat-

egory 3 as per EN 954-1/EN ISO

13849-1.

To reach highest level of safety only

one magnetic switch should be

connected to the safety relay.

Electrical Connection example

Three JSNY7 connected to RT6

safety

relay.

brownblack

bluegrey

Door 1

Door 2

Door 3

B10d JSNY 7R-3: 3,00×107

JSNY 7R-6: 3,00×107

JSNY 7R-10: 3,00×107

Conformity 2006/42/EG

EN ISO 12100 1/2, EN 954-1,

EN 60204-1, EN ISO 13849-1,

EN 1088, GS-ET 15

ABB

9:12

Description

The JSNY8 Safety Interlock Switch, in conjunction with the

machine control system, enables gates/movable guards etc to

be locked in their protective positions, thus preventing access

to machinery until dangerous operations have ceased.

Applications include:

• processes which cannot be interrupted, such as welding.

• machinery with a long stopping procedure, such as paper

machinery that requires a long braking operation.

• prevention of unauthorised access to a particular area.

The JSNY8 has 2 NC + 2 NC positive force disconnection

contacts. The ﬁrst pair closes when the actuator key is pushed

into the head. The other pair closes when the locking mechanism

is in the locked position. The head can be set in four positions,

thus providing the safety device with four different operating

positions. These are selected by twisting the head as shown

in the diagram above. The leading edges of the actuator key

are reinforced and bevelled in order to guide it properly into the

hole. The JSNY8 is encased in a robust metal housing (IP67)

providing a high level of protection to the internal operating

components.

Two versions

The JSNY8 is available in two basic versions, either with a spring

lock or a magnetic lock.

In the spring lock (JSNY8S) version, the locking mechanism

moves into the locked position directly when the door is closed

and the actuator key is pushed into the lock. The actuator key can

only be released and the gate opened by supplying operational

voltage to the solenoid (E1-E2).

The JSNY8S also has a emergency ’unlocking’ facility to en-

able the actuator key to be released without the energisation

of the solenoid (E1-E2).

In the magnetic lock (JSNY8M) version, the locking mecha-

nism is only in the locked position when the solenoid (E1-E2)

is supplied with operating voltage. Release of the actuator key

is only possible when the operating voltage is removed from

the solenoid (E1-E2).

Optional features

The following optional features are available:

• actuator to operate at smaller radius.

• customer speciﬁc applications.

Tamper-proof

The JSNY8 is tamper-proof. The safety device cannot be ma-

nipulated by screwdrivers, magnets or other tools.

Safety level

The JSNY8 has double forced disconnection contacts to the

actuator key and the locking mechanism. The actuator key has

a triple coding design. To achieve maximum safety level in the

connection to the machine’s control system, it is recommended

that the JSNY8 is monitored by an appropriate ABB JokabSafety

safety relay, Pluto safety-PLC or Vital. To obtain the same level

of safety as Eden, two switches per gate are required.

Regulations and Standards

The JSNY8 is designed and approved in accordance with ap-

propriate directives and standards. See technical data.

JSNY8S JSNY8M

Safety Interlock Switch

JSNY8

Approvals:

Application:

Gates

Hatches

Features:

Robust design

Universal installation

2 NC + 2 NC outputs

1000 N actuator holding

force

ABB 9:13

Contact description JSNY8S/M - JSNY8S/M

JSNY8S

Key actuator inserted

Normally locked

(E1-E2 unpowered)

JSNY8M

Key actuator inserted

Normally unlocked

(E1-E2 unpowered)

Contact opened

Contact closed

Contact

travel Actuator withdrawn

Actuator inserted

Fmin= 20 N

Technical data – JSNY8

Manufacturer ABB AB/Jokab Safety, Sweden

Article number/Ordering

data:

JSNY8M 24DC

JSNY8S 24DC

2TLA020030R0000

2TLA020030R0100

Colour Black

Enclosure Metal housing

Actuator key Steel & plastic (PA6)

Min. operating radius for

hatch

400 mm (smaller radius on

request)

Actuator holding force 1000 N

Working temperature -30°C to +60°C

Contacts

actuator key inserted

locking mechanism, locked

position

2 NC

Mechanical service life 1 million switch operations

Installation ﬁxings 3 x M5

Cable entry 2x M20 x 1.5

Weight 550 g

Enclosure class IP67

Operating voltage 24V DC, 230 V AC

Rated insulation voltage 250V

Note: Do not use switch as end

stop!

Rated operating current 10A

Utilisation category AC 12 250V/10A

AC 15 230V/4A

Short-circuit protection Fuse 10A slow-acting, 16A

quick-acting

Power consumption 5.2 W

B10d JSNY 8M 24 VDC: 2,00×106

JSNY 8M 230 VAC: 2,00×106

JSNY 8S 24 VDC: 2,00×106

JSNY 8S 230 VAC: 2,00×106

Conformity 2006/42/EG

EN ISO 12100 1/2, EN 954-1,

EN 60204-1, EN ISO 13849-1,

EN 1088, GS-ET 19,

EN 60947-5-1

ø5,5

JSNY8/9N2

Rmin: 150 mm

Flexible actuator.

ABB

9:14

The control unit offers eight op-

erating positions that provide the

actuator with eight different input

options.

Description

The JSNY9 is used for locking a gate/hatch, to prevent access

to machinery, until hazardous operations have ceased.

Applications include:

• processes which cannot be interrupted, e.g. welding.

• machinery with a long stopping time, e.g. paper machinery

which requires a long braking operation.

• prevention of unauthorised access to a particular area.

The JSNY9 is equipped with a 2 x (1NO +1 NC) contact

conﬁguration, the ﬁrst pair of contacts changeover when the

key is inserted. The second pair of contacts changeover when

the locking mechanism is in the locked position.

The JSNY9 switch is encased in a robust plastic housing

and can be mounted either horizontally or vertically. The

advanced design of the head provides eight possible key

insertion options, this is achieved by mounting the head

either vertically or horizontally on the base unit, as shown in

the diagram. The location for the actuator key is reinforced

and bevelled to ensure a smooth operation.

Two versions

The JSNY9 switch is available in two basic versions, either with

a spring lock or an electro-magnetic locking mechanism.

The JSNY9S (spring lock) switch operates immediately

when the gate/hatch is closed, i.e. when the key actuator is

inserted into the locking mechanism. The gate/hatch can be

opened and the actuator key released only by supplying the

operational voltage to the solenoid connections (E1 E2). The

JSNY9S also has a manual emergency unlocking facility to

enable authorised release of the actuator key.

In the JSNY9M (magnetic lock) version, the mechanism

is only locked when the gate/hatch is closed i.e. the actua-

tor key inserted and the solenoid (E1 E2) supplied with the

operating voltage. The gate/hatch can only be opened when

this operating voltage is removed.

Optional features

The following optional features are available:

• LED display, indicating the status of the actuator key,

locking mechanism and contacts.

• Actuator to operate at smaller radii.

• Customer speciﬁc applications.

Protection from unauthorised access

The JSNY9 is designed to protect against unauthorised

access; screwdrivers, magnets or similar tools cannot

operate the safety switch.

Safety level

In order to achieve a high safety level, the JSNY9 switch is

equipped with dual sets of contacts operated with a coded

actuator key . In order to meet the required installation safety

level it is recommended that the JSNY9 safety switch is

monitored by an appropriate ABB JokabSafety safety relay.

To obtain the same level of safety as Eden, two switches per

gate are required.

Regulations and Standards

The JSNY9 is designed and approved in accordance with ap-

propriate directives and standards. See technical data.

Approvals:

Application:

Gates

Hatches

Features:

Compact and robust

Universal installation

2 X (1NO+1NC)

Actuator holding force

1500N

Eight head conﬁgurations

LED status indication

(optional)

Safety Interlock switch

JSNY9

ABB 9:15

JSNY8/9N2

Rmin: 150 mm

ø5,5

7,820

315

79,4

9,6

42,530

184

2 5

124

ø5,3

ø4,8

ø14

22,4

170

135

19,5

32-36

37,5

3xM20

Rmin: 400

JSNY8/9N1

Contact description - JSNY9 S/M

NB.

The safety switch must not be

used as an end stop!

JSNY9S

Actuator inserted

Locked position

(E1-E2 unpowered)

JSNY9M

Actuator inserted

Unlocked position

(E1-E2 unpowered)

Technical data – JSNY9

Manufacturer ABB AB/Jokab Safety, Sweden

Article number/Ordering

data:

JSNY9S 24V AC/DC

JSNY9M 24V AC/DC

2TLA020036R4400

2TLA020036R4500

Colour Black

Enclosure/Cover Polyamid PA6

Actuator Steel & plastic (PA6)

Min. key operating radius 400 mm (smaller radius

available on request)

Actuator holding force 1500 N

Operating temperature - 25° C to + 70° C

Contacts

actuator in

Locking mechanism in locked

position

1 NO + 1 NC

1 NO + 1 NC (NC are direct

opening action)

Mechanical life 1 million switch operations

Installation ﬁxing 4 x M5

Cable entry 3 x M20 x 1.5

Weight approx. 300 g

Enclosure Class IP67

Operating voltage 24 V AC/DC

Isolation voltage 250 V

Thermal Current 2.5 A

JSNY9SLA/MLA

See separate data sheet

for switches with LED

indication.

Contact open

Contact closed

Actuator travel Actuator extracted

Actuator inserted

Fmin= 27 N ± 15%

Utilisation category AC 15 230V / 4A

Short-circuit protection Fuse 6 A slow acting

Power consumption 1.1 VA (56 VA during 0.2s)

B10d JSNY 9M: 2,00E+06

JSNY 9S: 2,00E+06

Conformity 2006/42/EG

EN ISO 12100 1/2, EN 954-1,

EN 60204-1, EN ISO 13849-1,

EN 1088, GS-ET 19,

EN 60947-5-1

ABB

9:16

Magne 1

Magne 2

Magnetic lock with indication

Magne is a magnetic lock that is designed for industrial

applications and that can withstand harsh environments.

As it is designed with no moving parts, it is durable and

long lasting. Magne, with its electro-magnet, keeps a

door locked with a holding force up to 1,500 N and also

magnetic material does not attach to the magnetic surface

when the power is off.

Use of M12 connectors makes it easy to connect several

Magne units and Eden sensors in series enabling control

and monitoring by either a Pluto safety PLC or a Vital safety

controller. Via the connection cable it is also possible to

obtain an indication signal informing if the Magne unit is

locked or not.

Accessories:

• Mounting kit for conventional door, with fitting and

screws for assembly on ABB JokabSafety Quick-Guard

fencing system (5-15 mm door gap)

• Plastic handle

• Handle profile for mounting on a hinged door with

ABBJokabSafety’s Quick-Guard fencing system

(5-15mm door gap).

Magne is easy to assemble, adjust and dismantle

in and out of the T-slot of the Quick-Guard fencing

system.

Approval:

TÜV Nord

Application:

Electrical locking of doors

and hatches to production

applications that are

sensitive to unintentional/

unnecessary interruptions.

For safety supervision the

Magne 2 has an integrated

Eden.

Features:

No moving parts

Strong Magnetic holding

force: 1500N

Can stand and operate in

harsh environments

Locked/unlocked

indicationPossible to

connect in series with Eden

sensors

No current peaks on

activation

Magne 2 in combination with

a handle proﬁle provides a

complete door solution

Magnetic lock

Magne

ABB 9:17

Models and ordering data

Magne 1A 2TLA042022R0000 Process lock, Incl. anchor

plate

Magne 2A 2TLA042022R1000 Process lock with built-in

Eden, incl. anchor plate

Magne 1B 2TLA042022R0100 Process lock incl.

anchor plate with built-in

permanent magnet (30 N)

Magne 2B 2TLA042022R1200 Process lock incl. anchor

plate with built-in Eden and

built-in permanent magnet

(30 N)

Magne 2Ax 2TLA042022R1300 Process lock with built-

in Eden and 5-pin M12

connector for Urax, incl.

anchor plate

Magne 2Bx 2TLA042022R1400 Process lock with built-

in Eden and 5-pin M12

connector for Urax, incl.

anchor plate with built-in

permanent magnet (30 N)

Accessories

JSM D21B 2TLA042023R0500 Assembly kit for anchor

plate

2TLA042023R0100 Handle proﬁle for Magne

JSM D23 2TLA042023R0200 Fixture for sliding door

JSM D24 2TLA042023R0300 Assembly kit for Eva

2TLA042023R0400 Anchor plate with

permanent magnet

2TLA042023R1000 Handle for JSM D21B

Magne 2A with installation kit

(JSM D21B, JSM D24) and handle

(incl. screw) ﬁtted on proﬁle.

Magne 2A with installation kit

(JSM D23) for sliding door ﬁtted on proﬁle.

Magne 1A with installation kit

(JSM D21B) and handle (incl. screw) ﬁtted

on proﬁle.

Handle proﬁle that hides Magne completely

when the door is closed.

Models and accessoris - Magne

ABB

9:18

Technical data – Magne

Manufacturer ABB AB/Jokab Safety, Sweden

Safety level

IEC/EN 61508-1...7

EN 62061

EN ISO 13849-1

SIL3

Kat. 4/PL e

PFHD4,50×10-9

Power supply Magnet: 24 VDC + 15% -20%

Eden: 17–27 VDC, ripple max

10%

Power consumption Magnet: 7 W (300 mA at

24VDC)

Eden: 45–55 mA (see data for

Eden)

Operating temp. range -20°C to +50°C

Protection class IP67

Weight Magne 1: 610 g

Magne 2: 700 g

Anchor: 290 g

Material Anchor plate and magnet: steel

Housing: Aluminium

Holding force 24 VDC: Min 1500 N

0 VDC: 0 N (Magne 1A/2A)

0 VDC: 30 N (Magne 1B/2B)

Contacts Reed sensor (not safe)

Switch current max 100 mA

Mechanical life >107 switch operations

Connector M12 5-pole male connector

(Magne 1A, 1B, 2Ax, 2Bx)

M12 8-pole male connector

(Magne 2A, 2B)

Connections Magne 1A/B:

(1) Brown: Locking, +24 VDC

(2) White: Sensor supply

(3) Blue: 0 VDC

(4) Black: NO-contact

(5) Grey: NC-contact

Magne 2A/B:

(1) White: Dynamic signal input

(2) Brown: +24V DC

(3) Green: Locking, +24V DC

(4) Yellow: Locking, 0V DC

(5) Grey: Info closed

(max 10 mA)

(6) Pink: Dynamic signal output

(7) Blue: 0V DC

(8) Red: Info locked

(max 100 mA)

Magne 2Ax/Bx:

(1) Brown: +24 VDC

(2) White: Dynamic signal input

(3) Blue: 0 VDC

(4) Black: Dynamic signal output

(5) Grey: Locking

Conformity 2006/42/EG

EN ISO 12100-1/2:2003,

EN ISO 13849-1:2008,

EN 62061:2005, EN 1088

Certiﬁcations TÜV Nord

ABB 9:19

Dimensions Magne 1A/B

Dimensions Anchor plate

(without permanent magnet)

Dimensions Anchor plate

(with permanent magnet)

Dimensions - cell rubber

Installation tolerance (general)

Dimensions Magne 2A/B

Dimensions - Magne

130

100 ±0,20

M8 (2X)

SECTION A-A

±0,10

9,10

5,50

4,10 0

+0,10

ABB

9:20

Connection example - Magne 1 and 2

Holding force - Magne 1 and 2

!"#$%&'(!)*+',' -"".)/(0

& % %& ! !& ' '&

1!"0

2+30!%

ABB 9:21

Connection example - Magne 2 in series

Connection example - Magne 1 in series

ABB

9:22

Dalton – the intelligent process lock

Dalton is a locking unit that is intended for use in preventing

unnecessary process stoppages, i.e. it is not a safety lock. It

can be used either as a free-standing lock or integrated with

Eden as a safety sensor. In the unlocked state the door is

held closed by a ball catch and in locked state the balls are

mechanically blocked so the lock tongue can not be pulled

out. If necessary, the holding force of the ball catch can be

adjusted. The device only allows to lock when the ball latch

is centred around the lock tongue, and when Eva is with

Adam (depending on version). When an input is supplied

with voltage, the ball catch is locked.

Dalton is easily connected with an M12 connector. The

Tina junction block can be used for distribution of both the

safety and locking functions. The Dalton status is indicated

by LEDs and can also be read by a PLC via the information

output.

Dalton has a modular structure

The Dalton process lock has a modular structure and can be

combined in different ways depending on position, installation

and function. You choose the lock housing, lock tongue and

ﬁxing plate yourself to create a complete Dalton.

Installation

Dalton offers many different installation possibilities as the

lock tongue may enter the ball catch from three directions.

In order to ensure that Dalton works without any problems,

the ball catch must be resting, i.e. the balls not pressed in by

the lock tongue when the door is in closed position. Dalton's

brackets are therefore made to ensure easy adjustment of

the lock tongue and ball latch positions.

Use:

Doors and hatches

Advantages:

Small and robust

Integrated with Eden

Flexible installation

High enclosure classiﬁcation

– IP 67

Withstands severe

environments

Low current consumption

Status information with LED

on the lock housing and in

the cable connection.

Dalton is easy to install, adjust and dismantle in

the Quick-Guard fence system's T-slots.

Process lock

Dalton

ABB 9:23

1. Choose Dalton lock housing according to your preferences:

• Dalton M11/M31 If you only need to be able to lock your door/hatch (8-pin/5-pin M12)

• Dalton M12 If you want to lock your door/hatch and also have the interlocking switch Eden

installed with one cable, common for both Dalton and Eden.

• Dalton L00 If you only need to use Dalton to keep the door ﬁxed and closed

2. Choose a lock tongue depending on how the door/hatch is closed.

3. Choose a ﬁxing kit that ﬁts your installation.

Dalton M12

with 8-pin male contact,

5 pin female contact for

Adam

Dalton M31

with 5-pin male contact

Dalton M11

with 8-pin male contact

Dalton L00

as ball latch, no electrical

functions.

Lock tongue A

Selected when the door

closes to the Dalton front

Fixing kit 1

for Dalton and

lock tongue

Fixing kit 4

for Dalton and Eden

adapted to ABB

Jokab Safety fencing

system

Fixing kit 2

for Dalton and Adam and

also for lock tongue and

Eve

Fixing kit 5

for Dalton, small

bracket for lock

tongue

Fixing kit 3

for Dalton

adapted to

ABB Jokab

Safety fencing

system

Fixing kit 6

for Dalton and

Eden, small bracket

for lock tongue

Lock tongue B

Selected when the door closes to Dalton's upper or lower side

Tina 12A junction block

Tina 12A can be used to connect two Daltons with Edens

with one cable to the apparatus enclosure. The summed

information that indicates the states of both the Dalton and

Eden also goes to the apparatus enclosure.

Modular structure - Dalton

Accessories - Dalton

Transfer cables

A transfer cable can be used when the Dalton's 8-pole con-

nector is to be connected to the 5-pole M12 connector of

Tina 4A or Tina 8A. Note that the info-signals from Dalton

and Adam cannot be used.

For Dalton L00 both lock tongues can be used regardless of the operating direction

Read the manual for further information about correct installation of Dalton

ABB

9:24

LED indication – Dalton

LED indication

=Red =Green =Paus Information function

1 Locked

0 Closed but unlocked

0 Open

Alarm:

1Hz Lock has not entered the

unlocked state

1Hz Eden or ball catch not in

position = open

1Hz Open, locking not permitted

1Hz Lock has not entered the

locked state

1Hz Undervoltage - locking not

permitted

1Hz Overvoltage

1Hz Overtemperature (> 80°C)

Technical data – Dalton

Manufacturer ABB AB/Jokab Safety, Sweden

Artikelnummer/

beställningsdata:

Dalton L00 – Only ball latch, no

electrical functions 2TLA020038R3000

Dalton M11 – 8-pin male plug 2TLA020038R3100

Dalton M12 – 8-pin male plug,

5-pin female to Adam 2TLA020038R3200

Dalton M31– 5-pin male plug 2TLA020038R3300

Lock tongue A – Lock tongue

for front entry 2TLA020039R0800

Lock tongue B – Lock tongue

for top and bottom entry 2TLA020039R1000

Fixing kit 1 – Fixing plates for

Dalton and lock tongue 2TLA020039R0000

Fixing kit 2 – Fixing plates for

Dalton and Adam and also for

lock tongue and Eve 2TLA020039R0100

Fixing kit 3 – Fixing plates for

Dalton adapted to ABB Jokab

Safety fencing system 2TLA020039R0200

Fixing kit 4 – Fixing plates for

Dalton and Eden adapted to

ABB Jokab Safety fencing system 2TLA020039R0300

Fixing kit 5 – Fixing plate for

Dalton, small bracket for lock

tongue 2TLA020039R0400

Fixing kit 6 – Fixing plate for

Dalton and Eden, small bracket

for lock tongue 2TLA020039R0500

Accessories

DA 1 – Spacer 2.5 mm for

Adam and Eva. 2TLA020053R0000

M12-CT0214 – Transfer cable

0.2 m M12 5-pole male plug

and 8-pole female plug 2TLA020060R0100

Tina 12A – Distribution block

for two Dalton Edens with

8-pole cables 2TLA020054R1800

Safety level

For interlocking switch Eden.

Not valid for locking function.

IEC/EN 61508-1...7

EN 62061

EN ISO 13849-1

SIL3

Kat. 4/PL e

PFHD

For interlocking switch Eden.

Not valid for locking function.

4,50×10-9

Locking function M - Locked when energised

L - Only ball latch

Colour Black

Operating voltage 24 VDC +25/–20%

Current consumption

Unlocked

Locked

Lock input

Information output

40 mA

130 mA

5 mA

Max. 10 mA

Eden See the data for Adam M12

Operating temp. range -10°C to +55°C

Enclosure classiﬁcation IP67

Holding force

Unlocked

Locked

25-100 N

2000 N

Material

Ball catch, securing plate

Enclosure

Lock tongue, securing plate

Anodised aluminium

Stainless steel

Chemical resistance

Stainless steel

Anodised aluminium

Good resistance against most

acids except hydrochloric acid

and sulphuric acid.

Very good resistance against

corrosion, good resistance to

most acids.

Connections Connector to connect Dalton

(varies depending on type)

8-pole male plug, M12

5-pole male plug, M12

Outlet for externally connected

Adam female plug M12, 5-pole

Colour markings (pins)

Function

Dynamic input signal, Adam

+24 VDC

Lock signal

Not used

Information Adam

Dynamic output signal, Adam

0 VDC

Information Dalton

8-pole Colour 5-pole Colour

1 (White)

2 (Brown) 1 (Brown)

3 (Green) 4 (Black)

4 (Yellow) 2 (White)

5 (Grey)

6 (Pink)

7 (Blue) 3 (Blue)

8 (Red) 5 (Grey)

Warning

Dalton locks mechanically. If the lock is forced, the Dalton can be

permanently damaged.

Conformity 2006/42/EG

EN ISO 12100-1:2003

EN ISO 12100-2:2003

EN ISO 60204-1

EN ISO 954-1

EN ISO 13849-1:2008

ABB 9:25

%&'(

%%(

%+%

% &

*!'(

#+#'(

%+%

,%+%,

,&,

,#$,

,#&,

,"-,)*,

,$,

,#,

,%%(,

, &'(,

,$,

,#",

,#-,

('(,

,*+,

,%&'(,

,"'(,

,%&,

,#$,

,#",

,"&,

%**

",.,) *

Bracket 1 with Dalton Bracket 2 with Dalton and Eden

Bracket 5 with Dalton Bracket 6 with Dalton and Eden

Bracket 3 with Dalton Bracket 4 with Dalton and Eden

Dimensions – Dalton

ABB

9:26

Connection example – Dalton M11, M31 and M12

Connection example – Dalton M12 and Vital

ABB 9:27

Connection example – Dalton M12 and Eden through Tina 4A

Connection example – Dalton M12 and Eden through Urax A1 (AS-i)

ABB

9:28

Knox - Double safety lock as speciﬁed in PLe/cat.4

Knox is a double lock that complies with the highest safety

level (two lock cylinders with monitored positions) that can

be used both as a safety and process lock. The locking func-

tion is electrically controlled and is bi-stable, i.e. it retains its

position (unlocked/locked) in the event of a power failure.

Dual signal for unlocking is safe at both short-circuits and

cable breaks.

The handles operate as they would on a normal door but

the exterior handle also have a reset function, why a separate

reset button is not necessary and the interior handle that

can be used for emergency opening also in locked state.

The design and durability of the lock mean that it is ideal for

harsh environments as the sensors are non-contact and the

lock is manufactured of stainless steel. Knox is available in

a number of adaptations such as left-hung door, right-hung

door, inward and outward opening, with manual unlocking

and for sliding door.

Approval:

Application:

Safe locking of door to a

cell/line with long stopping

time.

Prevents unintentional

interrupts of processes

Advantages:

Double locking function as

speciﬁed in PLe/cat.4

(EN ISO 13849-1)

Withstands harsh

environments

Status information with

LEDs on the lock and at

cable connection.

Controlled to locked and

unlocked positions - position

remains in the event of

power failure.

Electronic connection only

on the door frame

Robust design

Knox is easy to assemble, adjust and dismantle in

and out of the T-slot of the Quick-Guard fencing

system.

Safety and process lock

Knox

ABB 9:29

Operational mode

locked and reset

(emergency opening only)

Reset,

openable

Emergency openedOpen

Knox in 4 different states

ABB

9:30

Models and ordering data

Door part

Knox 1A-R v2

2TLA020105R5000

Knox door part for outward-

opening right-hung door

Knox 1A-L v2

2TLA020105R5100

Knox door part for outward-

opening left-hung door

Knox 1B-R v2

2TLA020105R5200

Knox door part for inward-

opening right-hung door

Knox 1B-L v2

2TLA020105R5300

Knox door part for inward-

opening left-hung door

Knox 1AX-R v2

2TLA020105R5800

Knox door part for outward-

opening right-hung door with

the option for manual unlocking

from the outside

Knox 1AX-L v2

2TLA020105R5900

Knox door part for outward-

opening left-hung door with

the option for manual unlocking

from the outside

Knox 1F-R v2

2TLA020105R6000

Knox door part for sliding door

that opens to the right. Incl.

additional fastening ﬁxtures for

the frame.

Knox 1F-L v2

2TLA020105R6100

Knox door part for a sliding

door that opens to the left. Incl.

additional fastening ﬁxtures for

the frame.

Knox 1BX-R v2

2TLA020105R6200

Knox door part for inward-

opening right-hung door with

the option for manual unlocking

from the outside

Knox 1BX-L v2

2TLA020105R6300

Knox door part for inward-

opening left-hung door with

the option for manual unlocking

from the outside

Knox 1FX-R v2

2TLA020105R6400

Knox door part for sliding door

that opens to the right with the

option for manual unlocking

from the outside. Incl. additional

fastening ﬁxtures for the frame.

Knox 1FX-L v2

2TLA020105R6500

Knox door part for sliding door

that opens to the left with the

option for manual unlocking

from the outside. Incl. additional

fastening ﬁxtures for the frame.

Frame part

Knox 2A v2

2TLA020105R2200

Standard Knox frame part

8-pin M12 contact, supplied

for right-hung door. For

instructions for turning, see the

Knox manual

Knox 2X v2

2TLA020105R2300

Knox process lock, no

duplicate unlocking signal, with

5-pin M12 contact

Accessories

PC plate for Knox on mesh

door

2TLA020106R0000

When mounting Knox on door

with mesh the accessory PC

plate for Knox is recommended.

This is to avoid emergency

opening from the outside.

Escutcheon plate for Knox

(without emergency release

handle)

2TLA020106R0600

When mounting Knox on a

low door it is recommended

to replace emergency release

handle to prevent opening from

the outside by reaching over.

Tina 12A

2TLA020054R1800 Distribution block for two Knox

Knox door part 1A-R and

frame part 2A

Knox door part 1B-R

and frame part 2A

Knox door part 1B-L and

frame part 2A

Knox door part 1F-R

and frame part 2A

Door part Knox1 Frame part Knox 2

Knox door part 1A-L and

frame part 2A

Knox door part 1F-L and

frame part 2A

ABB 9:31

Technical data – Knox

Make ABB AB/Jokab Safety, Sweden

Safety level

EN ISO 13849-1 Kat. 4/PL e

PFHD4,50×10-9

Lock function S/M - unlocked and locked with

voltage.

Operating voltage 24 VDC +/- 15%

Power consumption

Electronics

Lock/lock inverse

Total max

Information output

70 mA (in locked position)

135 mA (when locking/unlocking)

150 mA

Max. 10 mA

Insulation class IP65

Holding strength

Unlocked

Locked

5000 N

(10,000 N ultimate breaking

strength)

5000 N

(10,000 N ultimate breaking

strength)

Connection Male plug M12, 8-pole

Connections Knox 2A

Function

Dynamic input signal

+24 VDC

Lock

Lock inverse

Information Locked

Dynamic output signal

0 VDC

Information reset

Connections Knox 2X

Function

+24 VDC

Dynamic signal input

0 VDC

Dynamic signal output

Lock

8-pole Colour

1 (White)

2 (Brown)

3 (Green)

4 (Yellow)

5 (Grey)

6 (Pink)

7 (Blue)

8 (Red)

5-pole Colour

1 (Brown)

2 (White)

3 (Blue)

4 (Black)

5 (Grey)

Warning

Knox locks mechanically. Forcing the lock may damage Knox perma-

nently.

When mounting Knox on door with mesh the accessory PC plate

for Knox is recommended. This is to prevent emergency opening

from the outside.

When mounting Knox on a low door it is recommended to replace

emergency release handle with the accessory Escutcheon plate for

Knox to prevent opening from the outside by reaching over.

Conformity 2006/42/EG

EN ISO 12100-1/2:2003,

EN ISO 13849-1:2008,

EN 62061:2005, EN 1088

Certiﬁcations

LED indicator – Knox

LED indicator

=Red =Green =Paus

LED 1

LED 2

Function

Locked (and reset)

Locked, no dynamic signal in

Unlocked

Reset

Not reset

Alarm LED 2 Dirt indicator reset sensor

Reset

Not reset

ABB

9:32

Connection example - Knox with other unlocking

Connection example - Knox

ABB 9:33

Connection example - Knox with downtime monitor

ABB Jokab Safety Handbook Brochure

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