412031.H01 MAX 3/5 154897 Catalog

2016-10-06

: Pdf 154897-Catalog 154897-Catalog B5 unilog

Open the PDF directly: View PDF .
Page Count: 151 [warning: Documents this large are best viewed by clicking the View PDF Link!]

Russellstoll ® - Table of Contents
Part Number - Quick Reference
Application Guide
RFQ - T&B Russellstoll ® Specification Project Information:
Heavy Industrial / Marine
- MaxGard® Interconnection Systems
  - Engineering Specifications
  - Custom Products
- J-Line Interconnection Systems
Washdown Industrial & Light Marine
Control Circuits Connectors Control Circuit and Industrial/Interlock
Hazardous Location
Computer Systems

Part Number Quick Reference . . . . . . . . . . . . . . H2

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . H3

Application Guide . . . . . . . . . . . . . . . . . . . . . H4-H5

Specification Project Information. . . . . . . . . . . . . H7

Heavy/Industrial Marine . . . . . . . . . . . . . . . . . . . H8

MaxGard®Interconnection Systems. . . . . . . H9-H30

J-Line Interconnection Systems. . . . . . . . . H31-H43

Washdown Industrial and Light Marine . . . . . . . H44

DuraGard®Waterproof Connections . . . . . H45-H54

FS/FD™10-30A Metallic. . . . . . . . . . . . . . . H55-H65

Mechanically Interlocked

Receptacles. . . . . . . . . . . . . . . . . . . . . . H66-H68

UniGard™Pin and Sleeve

IEC Connector . . . . . . . . . . . . . . . . . . . . H69-H88

Dura-Tite™Overview and Product

Comparison . . . . . . . . . . . . . . . . . . . . . . H89-H94

Ever-Lok®Locking Connectors. . . . . . . . . H95-H113

Control Circuits Connectors . . . . . . . . . . H114-H124

Heavy Duty Tumbler Switches. . . . . . . . H125-H126

Industrial Interlocked Receptacles . . . . . H127-H137

Hazardous Duty Plugs

Receptacles and Interlocks . . . . . . . . H138-H142

Delayed Action Receptacles

(EFS and DA) . . . . . . . . . . . . . . . . . . H143-H144

Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . H145

Static Ground Receptacle . . . . . . . . . . . . . . . . H146

Safe Ground Indicator System

(GSUL) . . . . . . . . . . . . . . . . . . . . . . . H147-H149

Computer System Interconnections . . . . H150-H158

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 1

If Cat. # Product Line Ordering Info/ Prior Catalog New Catalog Section

begins with Parts Reference in this Catalog

Begins on page…

31** thru 35** Angle Type 480V Tech. Svcs. PR-1 see prior separate catalog only

36** thru 39** FS/FD-Computer Sys. H58, H152 PR-5-, DP-1 Washdown &-Computer Syst.

4**** Hazardous Duty H139 PR-4-MG-1 Hazardous Location

5******* DuraTite™H91 DG-1 Industrial/Commercial

71** thru 75** Angle Type 600V Tech. Svcs. PR-1 see prior catalog

7X****** FS/DS-Computer Sys. H58, H152 PR-5, DP-1 Washdown &-Computer Syst.

80** thru 83** Standard EverLok®H96 PR-2 Industrial/Commercial

84** Heavy Svc. EverLok®H108 PR-2 Industrial/Comemrcial

85** & 86** Standard EverLok®H96 PR-2 Industrial/Commercial

87** thru 89** Midget EverLok®H100, H101 PR-2 Industrial/Commercial

8X****** MaxGard®H16 MG-1 Heavy Industrial/Marine

9****** DuraGard®H49 DG-1 Washdown/Light Marine

91** & 93** Discontinued – PR-2

9X****** DuraGard®H51, H52 DG-1 Washdown/Light Marine

A******** Angle Type Tech. Svcs. PR-1 see prior catalog

AA***** Unigard™H81 IEC-1 Washdown/Light Marine

B,C or F***** Specials Tech. Svcs.

BE******* Unigard™H81 J-1 Heavy Industrial/Marine

CFC***** Interlocks H133 PR-6 Controls/Interlocks

D****** MaxGard®H16, H141 MG-1 Heavy Industrial Marine

ER2**** Computer Sys. H158 DP-1 Computer Systems

ERS***** Interlocks H131 PR-6 Controls/Interlocks

FS***** FS/FD-Computer Sys. H65, H154 PR-5, DP-1 Washdown &-Computer Syst.

GC** Safe Ground H146 CD-1 Hazardous Location

GSUL*** Safe Ground H149 CD-1 Hazardous Location

J******* J-Line H36 J-1 Heavy Industrial/Marine

JB******* J-Line H35 J-1 Heavy Industrial/Marine

RS**** Unigard™H74 IEC-1 Washdown/Light Marine

SGC* Safe Ground H149 CD-1 Hazardous Location

SGR** Safe Ground H149 CD-1 Hazardous Location

SK****** Control Circuits H116, H118 PR-2, PR-5 Controls/Interlocks

TH****** Interlocks H130 PR-6 Controls/Interlocks

For U.S. Customer Service and Order Inquiries, call 1-800-816-7809 or fax 1-800-816-7810.

For International Service and Order Inquiries, call (U.S.) 901-252-5400 or fax 901-252-1330.

For Canadian Customer Service and Order Inquiries, call 450-347-5318 or fax 450-347-1976.

For U.S. Technical Services, call 1-888-862-3289 or fax 901-252-1321.

For International Technical Services, call (U.S.) 901-252-5000, enter 1, 6672.

For tool service and repair, call 1-800-284-TOOL (8665).

For technical questions, call 1-888-862-3289.

Part Number Quick Reference

E2630, E47956, E5239, E10765 LR14096, C22.2-182

Unless otherwise noted, all products in this catalog are covered by one or more Agency Listings.

NOTES: 1. Many Russellstoll devices exceed competitor specifications. For any Competitive Cross-References, contact Technical Services.

2. Certain catalogs such as Angle Type will continue to be individually supported for replacement items.

Fax on Demand responses may include additional information useful in your application.

Russellstoll ®

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 2

Application Guide

This catalog has been divided into sections based on standard application groups. Each application group has been color-

coded for your convenience. Below is a description of each of the six general categories Russellstoll products fall in.

Applications are not limited to those listed below.

Heavy Industrial / Marine Applications: Outdoor, Severe or High Abuse Environments

• Industrial hook-ups

• Shore to ship power connections

stations

• Portable generator sets

• Mills & process plants

• Agriculture

• Portable power connections

• Aerospace manufacturing and

airports

• Lift stations

• Irrigation & wastewater equipment

• Industrial and shipyard welding

• Power distribution centers

• Job site power: For telephone power

and communications equipment

Washdown & Light Marine Applications: Watertight / Waterproof

• Food processing plants

• Pharmaceutical manufacturing

• Bottling and beverage plants

• Barge and workboat applications

• Pulp & paper factories

• Outdoor construction sites

Industrial and Commercial Applications

• Entertainment (lighting & sound

systems)

• Machinery

• Computer related equipment

• Welding installations

• Construction sites

• Facilities electrical power

Control Circuit and Industrial / Interlock Applications

Automotive/Industrial Interlock

systems were designed for the

needs of the manufacturing

industry. These devices are used

where safety requirements mandate

a mechanically interlocked system

for connection and removal of

plugs under full load.

• Automatic press

• Heavy duty portable welding

• Portable systems

• Machine tool control or Servo systems

• Shipyard maintenance power

• Battery chargers

• Automated welder applications

• Food processing

• Temporary power connections

Hazardous Location Applications: Class I, Div. 1 / Class II, Div. 1

• Aerospace

• Steel mills and mining

• Petroleum

• Chemical

• Food processing

• Waste treatment

Computer Systems: Data Center and OEM Products

• Raised Floor Applications • Main Power Connections • Critical power for test,

instrumentation, telephone and

medical equipment

Russellstoll ®

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 4

Amperage

20 30 50 60 100 200 400/

600

Heavy Industrial / Marine

MaxGard®✔✔✔✔✔

J-Line™✔✔✔✔

Washdown & Light Marine

DuraGard®✔✔✔

FS/FD™✔✔

Mechanically Interlocked ✔✔✔

Receptacles

UniGard™(IEC) IP67 ✔✔ ✔✔

Industrial & Commercial

DuraTite™✔✔

Standard Everlok®(+Midget) ✔✔✔

Heavy Service Everlok®✔✔✔

UniGard™(IEC) IP44 ✔✔ ✔✔

Control Circuit & Industrial Interlock

Control Circuit Connectors ✔

Industrial Interlock Systems ✔✔ ✔✔

(Custom Products)

Hazardous Location

MaxGard®✔✔✔

Interlocked Switch Receptacles ✔✔

Delayed Action Circuit

Breaking Receptacles ✔✔

Tumbler Switches ✔✔

Safe Ground Indicator System —————————————————

Computer Systems

FS/FD & Angle Type DP ✔✔✔✔

Spec Grade ✔✔✔

DuraGard®✔✔✔

UniGard™(IEC) ✔✔ ✔

Application Guide

Page H150 to H158

Page H138 to H149

Page H114 to H137

Page H44 to H88

Page H89 to H113

Page H8 to H43

Russellstoll ®

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 5

Fax Quote

Request Form

T&B Russellstoll Specification Project Information: RFQ

(Copy and Fax)

Regional Office: __________________ Inquiry Date: ___________________________

File or quote (T&B): __________________ Response Date: ___________________________

Customer Name: __________________ Project Contact: ___________________________

Installation Site: __________________ Position/Company: ___________________________

Customer Contact: __________________ Contact Phone: ___________________________

Position: __________________ Contact Fax/Email: ___________________________

Customer Phone: __________________ Other: ___________________________

T&B Rep & Phone: __________________ ___________________________

T&B Rep. Fax/Email: __________________ ___________________________

Please fill out as much information as possible; better information makes a better bid!

Project Type: (circle) [New/Expanded Facility] [New Equipment] [Competitive Replacement]

Other/Note: __________________________________________________

Specification Project Information

1. Application/Usage How used, connectors for…

or System What is needed or requested.

Heavy Duty or Standard Service?

2. Environment & Indoor or Outdoor; Washdown?

Operational Chemical, XP or other needs.

Temperature range service issues

3. Amperage & Voltage Full load motor amps (3 phase?)

System Amperage or Request

Note any DC apps./specials

4. Poles/Wires & Cable XpYw & cable type & O.D.

& Control Contacts? Control Contacts? & why needed.

Conductor stranding — Superflex?

5. Enclosure Specs & Switched, Fused, Circuit Breaker

Mounting (Interlocks) NEMA style and cast aluminum/brass

Environmental / usage issues

6. Competitive Issues Competitor ratings or specs

List Cat. #’s, qty’s, prices

Direct mate or crossover OK?

7. Response Type and Quantities, pricing issues

Timing Budget info or formal quote

Project schedule for bids

8. Other Requirements: Specs or drawings needed

Issues or Drawings Other competitive / channel issues

Special colors, coatings, specs

Added device features requests

Fax this form to: 901-252-1321 Technical Services: Call 1-888-862-3289

outside U.S. (901) 252-5000, enter 1, 6672

Thanks for Specifying Russellstoll: The Maximum in Safety, Durability and Performance!

Specification Definition Information

Russellstoll ®

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 7

Russellstoll ®

The widest range and toughest

construction. Safety, Durability

and Performance by design, in

copper-free cast aluminum epoxy

powder coated housings. Built to

last, from 30 through 400/600 amp

application, with a full interlock

line too. Optional 2 control

contacts and over 200 individual

voltage polarization options

through 600VAC/250VDC, 4P5W.

“O” ringed sealed pins, sleeves

and interiors.

Tough service in metal for many

industrial applications, the J-Line

offers a value alternative to

MaxGard in 3P4W, 30-200 Amp

applications with less severe

needs. Unique among

competitors, the J-Line uses a

reversible contact carrier for

maximum flexibility in many

portable service applications.

Heavy Industrial / Marine

Defined

Marine

Lighting Systems

Shore to Ship Power

Welding Stations

Power Distribution Centers

Shipboard Power Outlets

Barge Power Connection

Construction &

Agricultural

Generator Sets & Systems

Portable Tools & Equipment

Irrigation Systems Panels

Portable Lighting & Equipment

Government Municipal

and Utilities

Portable Building Power

Army Corps of Engineers

Utilities Panels

Emergency Power Systems

Sewage Pumping Stations

Light & Controls

Telephone Vault Systems

Cellular Telephone Masts

OEM’s

GenSet & Welding Systems

Transportable Equipment

MaxGard

4P5W + 2 Opt.

30 thru 400/600A

J-Line

4P4W Max.

30 thru 200A

Typical Application Groups

Russellstoll Line Selections for Outdoor (and Indoor) Applications

• Any application where electrical connections need

protection from water and/or dust ingress to contacts or

wiring compartment.

• Cable-to-connector sealing and watertight device locking

designs are critical.

• Metal connectors are usually preferred for long service life.

Heavy Industrial/ Marine

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 8

Russellstoll ®

MaxGard®Interconnection Systems

30-400/600 Amp, (30-200A Load Breaking) Maximum 600 VAC /250 VDC

Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion Proof Interlocked Receptacles

Safety

•Waterproof construction: standard neoprene “O” ringed

interior components provide environmental separation at

the front of each device; they don’t have to be connected

together just to be called “watertight.”

•Different power supply ratings can’t mix: 24 single rated

device polarizations ensure exact voltage, frequency and

phase differentiation plus a few specials too. In every

current range.

•Plugs stay in: Standard delayed action pull & turn

withdrawal offers all plugs an XP rating (30– 100 amps). All

system components use mating screw collars.

•Foreign objects stay out: All receptacles and connectors

have a gated rotating disk on the face of the interior,

engaged on insertion.

Durability

•At last – Durability: Rugged cast aluminum housings with

2 layers of electrostatic epoxy coating are standard, along

with stainless steel hardware. Available with flap or screw

covers. Interiors are molded from a tough reinforced UL94

VØ thermoset polyester.

•The best connections for life: Pins and Sleeves are made

from CDA 360 and Marine grade CDA 485 brass; 200 and

400 amp lines are silver-plated as well.

•The most power available in the most packages: 30, 60,

100, 200 and 400 amp lines in one system with cast

aluminum NEMA 4X interlocks, steel 30, 60 and 100 amp

NEMA 12 interlocks, or cast aluminum XP interlocks in 30,

60 and 100 amp ranges.

Performance

•Any configuration you need: Through 4 pole 5 wire

configurations, all have a safety center earth ground pin

design that makes-first and breaks last. This applies to all

of our plugs, connectors, receptacles, male inlets and

inter-lock systems.

•More control available: Two optional pilot/control pins for

contactors, load monitor circuits, shunt trip or any other

communication functions you need.

•Ease of assembly: Solderless pressure type screw

terminals with hex socket heads and rear-access take

apart housings provide quick wiring access. No interior

removal required for wiring receptacles and connectors.

•More Power: 150% non-UL ratings allow extending

MaxGard installations to 600 AMP custom loads, with

separate disconnect service.

Benefits

Russellstoll®builds a variety of benefits into one plug,

receptacle and interlock system for your application.

The MaxGard system. MAXimum Safety, Durability and

Performance in electrical interconnections.

Heavy Industrial/ Marine

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 9

Russellstoll ®

Electrostatic epoxy powder

coat finish for maximum

corrosion resistance.

CDA 485 Marine grade

brass pins and sleeves.

Neoprene “O” rings on

pins, sleeves and

interiors provide

environmental separation

and true waterproof

integrity.

Acme threads prevent

“freezing” of screw

collars and covers.

Padlock-out access hole in

plug shroud provided as

standard safety feature.

Compression-type gland

bushing for optimal cable seal.

Center Ground Contacts:

Make First, Break Last

Optional Control/Pilot Contacts:

Make Last, Break First

Extra thick-wall

back boxes.

300 series stainless

steel hardware for

corrosion resistance

(entire line).

Copper free cast

aluminum housings.

Optional pilot contacts

available for control or

electrical interlocking.

Extra long current contacts

with deep well arc

containment.

Gated dead front construction.

Delayed insertion/removal keyways

provide XP approval for standard 30, 60

& 100 amp plugs.

Hex type pressure

terminals to ensure

tighter connections.

Available up to 4P5W + pilot;

Circuit Interrupting / Load

Breaking 30 to 200 amps.

Plug and Receptacle with Angle Adapter and Junction Box

MaxGard®Interconnection Systems

30-400/600 Amp, (30-200A Load Breaking) Maximum 600 VAC /250 VDC

Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion Proof Interlocked Receptacles

Heavy Industrial/ Marine

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 10

Russellstoll ®

Cast Aluminum Circuit Breaker Interlocked Receptacle (Cutaway View)

Thick wall cast copper-free

aluminum housing with

epoxy powder coat finish.

NEMA 4X interlocks

available in 30-400 amp

ranges through 4P5W,

with 2 optional

pilot/control contacts.

Heavy on/off handle adds

mechanical to electrical

interlock function.

(External Lockout

Option kit available)

Gated, rotating dead-front

receptacle.

Watertight = Screw cap cover

Splashproof = Flap cover

Standard conduit

openings through top or

side. (cutaway shown)

(Optional sizes &

locations)

Standard, high A/C or

NA/breaker switch.

(cutaway shown)

Options include:

• Shunt Trip

• Auxiliary Switch

• Trip Ratings

Heavy duty sliding bar

interlock mechanism.

(Mates with plug

padlock-out access

hole)

Protective screw

cap (flap cap also

available).

MaxGard®Interconnection Systems

30-400/600 Amp, (30-200A Load Breaking) Maximum 600 VAC /250 VDC

Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion Proof Interlocked Receptacles

Heavy Industrial/ Marine

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 11

Russellstoll ®

Fused-Disconnect Switch* Interlocked Receptacle

Available in 30, 60 and 100 amp sizes, all polarizations thru 600VAC.

Standard 600V cartridge

fuse clips and spacing.

Clear shield for

test probes.

Three

external

lockout

points.

Door

safety

switch.

Backup door

safety latch.

Heavy .060 steel galvaneel

with baked enamel, NEMA

3R/12 construction.

Consult Technical Services

for additional options.

Meets Federal specification

WS865C, UL File #E5239.

Meets UL 98, 50, 1682, 508, 231

Meets NEC Table 373-6(b).

Meets major automotive specs.

* Also available as switch-only

Angled front receptacle

for easier access.

Fully interlocked

MaxGard receptacle.

Safety fuse pulls.

MaxGard®Interconnection Systems

30-400/600 Amp, (30-200A Load Breaking) Maximum 600 VAC /250 VDC

Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion Proof Interlocked Receptacles

Heavy Industrial/ Marine

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 12

Russellstoll ®

Explosion-Proof Waterproof Circuit Breaker Interlocked Receptacle

Available in 30, 60 and 100 amp sizes, all polarizations.

MaxGard®DBRE and DSRE series interlocks are

explosion proof and waterproof, (O-ring sealed)

along with optional control contacts, fully UL listed.

MaxGard®Interconnection Systems

30-400/600 Amp, (30-200A Load Breaking) Maximum 600 VAC /250 VDC

Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion Proof Interlocked Receptacles

Heavy duty XP cast aluminum

housing, electrostatic epoxy

coat finish.

Standard, high AIC and NA

(switched only) breakers available.

Threaded access (cover not

shown) with “O” ring for XP and

waterproof integrity.

Gated

dead-front

safety.

Drain Plug.

Factory sealed receptacle interior. Accepts

standard XP rated MaxGard plugs.

UL and CSA listed for hazardous locations.

Class I, Division 1, Groups B, C and D

Class II, Division 1, Groups F and G

UL File E10919

NEMA 7, 8, 9

CSA

D.O.T. shipboard used above deck “green water”

NEMA 4X

USCG approved.

Explosion-Proof Waterproof Non-Interlocked Receptacle

Available in 30A 480VAC max., all polarizations.

Heavy duty XP cast aluminum

housing, electrostatic epoxy

coat finish.

• Factory Sealed Interior

(no filled conduits).

• Easy low cost installation.

Threaded access with (cover

not shown) “O” ring for XP and

waterproof integrity.

Gated dead-front for safety.

All standard polarizations

available to 480VAC.

Factory sealed receptacle

interior. Accepts standard XP

rated MaxGard plugs.

UL and CSA listed for hazardous locations.

Class I, Division 1, C and D

Class II, Division 1, Groups F and G

UL File E10919

NEMA 7, 8, 9

CSA

D.O.T. shipboard used above deck “green water”

NEMA 4X

USCG approved.

Heavy Industrial/ Marine

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 13

Russellstoll ®

Rating for Pilot/Control Contacts*

Contact Rating Code Designation A-600, Table 119.1 - U.L. 508 Heavy Pilot Duty Load (720 VA/600 VAC) Maximum

Thermal

Continuous Maximum Current, Ampere

Current Amps 120V 240V 480V 600V Max Volt Ampere

Make Break Make Break Make Break Make Break Make Break

10 60 6 30 3 15 1.5 12 1.2 7200 720

Engineering Specifications

Pin & Sleeve Plugs, Receptacles & Systems

1.0 Scope

1.1 This document covers multi-contact: pin & sleeve,

industrial grade, arc-quenching, circuit interrupting

rated electrical plugs, motor plugs, connectors,

receptacles, mechanically interlocked receptacles

and assorted accessories. Usable in dry, damp, wet,

marine and/or hazardous locations for electrical power

circuits. Devices are to be rated 30, 60, 100, 200 and/

or 400 amperes at 600 VAC, 50-400 Hz and 250 VDC

maximum. Devices are also rated for continuous use

in temperatures from -40 degrees C to + 130 degrees

C. These devices must provide internal environmental

seals for marine and extreme wet applications and

can be electrically interlocked.

1.2 The devices described shall be Thomas & Betts/

Russellstoll MaxGard catalog numbers as specified.

2.0 Product Classifications (Features)

2.1 Gated Dead Front – All receptacles and connectors

must have a rotating disk on the face of the interior

which provides live contact isolation and

environmental separation.

2.2 Delayed Action Arc Containment – All devices upon

disconnect under load shall have provision so the arc

is contained and extinguished within the insulation

cavity making it impossible to withdraw a live plug.

2.3 Flap Cover or Screw Cover Option – Flap cover

option must provide weathertight capability by utilizing

a spring actuated self closing flap. Watertight

capability shall be obtained by using a gasketed crew

cap.

2.4 Polarization – All devices shall be factory polarized

for amperage, voltage, frequency and phase; thus

providing a single voltage rating, single interface

system.

2.5 Grounding – The grounding of the device shall be

accomplished through a separate center ground

(earth) make-first and break-last pole on all devices

for complete system grounding.

2.6 Pole Capabilities – All devices shall accommodate

up to four power pins plus a separate center ground

pin and they shall be integral with the connector

bodies (5 pins total).

2.7 Interior Type – Interiors must be male (pin type) or

female (sleeve type). Pins and sleeves shall also be

self-aligning and self-wiping/self-cleaning.

2.8 Control Contacts – All devices must have an option

for two control contacts which shall be make-last and

break-first for use in electrical interlocks and/or control

circuits. See table below.

2.9 Conductor Terminals – Pin and sleeve connections

shall employ solderless pressure type screw terminals

and be sized to accept stranded or solid copper

conductors in AWG sizes (max. O.D.’s as noted). The

screw terminals shall also have socket heads to insure

proper torquing of wires.

2.10 Environmental Seals – Each device must have an

environmental seal or “O” ring around all interiors and

around each pin and sleeve to prevent water and

contaminants from entering the wiring compartment.

This provides waterproof capability, even when not

mated.

2.11 Hazardous Location – All standard plugs 30, 60 and

100 amp shall be UL and CSA listed for hazardous

location Class I Division 1, Groups C & D; Class II

Division 1, Groups F & G. A hazardous location

circuit-breaker protected interlock shall also be

applicable to the same environments and possess all

the same product features as outlined above.

Enclosures shall meet NEMA 8 hazardous outdoor

duty classifications and shall meet shipboard use

above deck in accordance with the Department of

Transportation. (USCG “Green Water”)

2.12 Lockout Devices – Plug connection lockout is

achieved by a padlock through plug sleeve housing

hole provided for this purpose. On Hazardous

Location/Explosion Proof Interlock Receptacles,

lockout shall additionally be achieved by separate

lockout accessory available from the factory. On

standard Interlocks, lockout accessory/construction is

available from the factory.

2.13 Horsepower Ratings – Horsepower ratings shall be

in accordance with NEC Article 430 conditions,

depending on applicable voltage up to 600 VAC. See

Chart Next Page.

MaxGard®Interconnection Systems

30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles

Heavy Industrial/ Marine

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 14

Russellstoll ®

MaxGard®Interconnection Systems

30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles

Maximum Horsepower Ratings*

Service Connection Use: Not for normal disconnect

service, but plug may be withdrawn if necessary within

these maximum HP ratings.

Plug and Full Load - Motor Rated HP

Receptacle 120 240 480 600

Amp Rating Volts Volts Volts Volts

Single-phase 30 2 3 7.5 10

60 3 10 20 20

100 7.5 15 30 30

200 15 30 40 40

Three-phase 30 3 7.5 15 20

60 7.5 15 30 30

100 10 20 40 40

200 20 40 50 50

* Use of a horsepower rated switch for motor disconnection (under load) is

recommended per NEC 430.

2.14 Disconnect (Non-Interrupting) Current Ratings –

Devices may be used at up to 150% of rated current

within applicable NEC wiring guidelines. When used

at 150% ratings, device shall not make or break

current loads while in service. UL approved 45 amp

(30) and 150 amp (100) polarizations are available; for

other ratings and special polarizations, consult

factory.

3.0 Materials Requirements

3.1 Housings – Plug, motor plug, receptacles,

connectors and interlock housings, associated covers

and caps, screw collars, and clamp holders shall be

made of copper-free cast aluminum (max. .004%

copper).

3.2 Finish – All external surfaces except those that

provide means of grounding shall be epoxy powder

coated to resist corrosion.

3.3 Hardware – All hardware, external and springs, shall

be stainless steel. Cable clamps shall be stainless

steel or epoxy powder coated copper-free cast

aluminum.

3.4 Insulators – All device body insulators shall be

molded from glass-reinforced high strength thermoset

polyester, minimum of UL94VØ flammability rated.

3.5 Contacts – Contacts base material shall be made of

a conductive copper alloy, (brass CDA485) to prevent

dezincification. Accessory material of the contacts

shall be made of a compatible corrosion resistant

material.

3.6 Environmental Seals – Environmental gaskets and

“O” rings shall be made of neoprene material.

4.0 Design and Construction Requirements

4.1 Circuit Interrupting Rating – All devices 30, 60, 100

and 200 amperes shall be tested to be interrupted at

150% of rated current. Additionally, all devices shall

be designed and tested to interrupt 100% of rated

current.

4.2 Wiring – All devices shall be wired from the rear

requiring no disassembly of the pins and/or sleeves

from the insulated body.

5.0 Applicable Documents (Compliances)

5.1 Underwriters Laboratories (UL) – The devices

specified herein shall be listed in applicable sections

of UL Standards 1010, 231, 1682 and 1686, File Nos.

E2630, E57324, E68085, E123752.

5.2 Canadian Standard Association (CSA) – The

devices specified shall be listed in the applicable

sections of CSA C22.2-182.1, File Number LR14096.

5.3 International Electro-Technical Commission (IEC) –

The 30, 60 and 100 ampere devices specified shall

have been tested and comply with IEC 309-1.

5.4 Federal Department of Transportation –

Refrigerated National Shipboard location devices shall

meet and comply with Federal Register volume 47,

number 68, subpart 111.79.

5.5 Standards – The devices specified shall comply with

Military Standards MIL-STD-105 and 1344; ASTM

Standards D570 and D2565: NEMA Standard PR4-

1983; and OSHA regulations when installed in

accordance with the National Electrical Code (NEC).

5.6 NEMA 250 Enclosures Standard

NEMA-1 – General Purpose for indoor use; guards

against contact with equipment.

NEMA-3R – Outdoor use primarily to protect against

rain, sleet, wind-blown dust and damage from

external ice formation.

NEMA-4 – Indoor or outdoor use to protect against

windblown dust and rain; splashing and hose directed

water.

NEMA-4X – Watertight, dust-tight corrosion-resistant

for indoor or outdoor applications.

NEMA-6 – Watertight, casual/temporary immersion.

NEMA-7 - Class I (Hazardous) for indoor use in Class

I areas, per NEC.

NEMA-8 - Class I (Hazardous) for indoor use in Class

I, oil-immersed equipment.

NEMA-9 – Class II (Hazardous) for indoor use in Class

II areas, per NEC.

NEMA-12 – Industrial use, dust-tight for indoor use to

protect against dust, failing dirt and dripping non-

corrosive liquids.

Engineering Specifications (Continued)

Heavy Industrial/ Marine

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 15

Standard Ratings Std. Std.

Poles Bushing Bushing

Wires Voltage Cat. No. I.D.** Cat. No. I.D.** Cat. No.

30 Amp / 45* ▼♦ ▼▼

2P3W 125 DS3107MP000 g" DF3107FP000 g" DS3107MR000

2P3W 250 DS3207MP000 g" DF3207FP000 g" DS3207MR000

3P4W 125/250 DS3307MP000 1" DF3307FP000 1" DS3307MR000

3P4W 3Ø 480 DS3404MP000 1" DF3404FP000 1" DS3404MR000

4P5W 3ØY 277/480 DS3504MP000 1i" DF3504FP000 1i" DS3504MR000

60 Amp / 90*

2P3W 250 DS6207MP000 1i" DF6207FP000 1i" DS6207MR000

3P4W 125/250 DS6307MP000 1j" DF6307FP000 1j" DS6307MR000

3P4W 3Ø 480 DS6404MP000 1j" DF6404FP000 1j" DS6404MR000

4P5W 3ØY 277/480 DS6504MP000 1d" DF6504FP000 1d" DS6504MR000

100 Amp / 150*

2P3W 250 DS1207MP000 1W" DF1207FP000 1W" DS1207MR000

3P4W 125/250 DS1307MP000 1m" DF1307FP000 1m" DS1307MR000

3P4W 3Ø 480 DS1404MP000 1m" DF1404FP000 1m" DS1404MR000

4P5W 3ØY 277/480 DS1504MP000 2" DF1504FP000 2" DS1504MR000

200 Amp / 300*

3P4W 277/480 DS2304MP000 2b" DF2304FP000 2b" DS2304MR000

3P4W 3Ø 480 DS2404MP000 2b" DF2404FP000 2b" DS2404MR000

4P5W 3ØY 277/480 DS2504MP000 2d" DF2504FP000 2d" DS2504MR000

400 Amp / 600*

3P4W 277/480 DS4304MP000 3" DF4304FP000 3" DS4304MR000

3P4W 3Ø 480 DS4404MP000 3" DF4404FP000 3" DS4404MR000

4P5W 3ØY 277/480 DS4504MP000 3b" DF4504FP000 3b" DS4504MR000

☞*

MaxGard®Interconnection Systems

30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles

All available voltage

polarizations

on pg. H20.

Maximum

600 VAC

250 VDC, Load

Breaking

Male Plug†• Female Connector• Male Inlet†

** Special Disconnect Service Ratings Available (Consult Factory)

150% non-UL ratings (consult technical services) with separate disconnect service.

** Standard cable bushings shown. Additional sizes available, see page H26.

† Always furnished with screw collar. We recommend cup cap with male inlet and male plug;

order catalog number DS(X)CC. (X) is the amperage 3=30, 6=60, 1=100, 2=200 & 4=400.

Boldface figures are for voltage assignment; for different ratings see following pages.

▼Control contacts for plugs/receptacles: Use “K” where noted.

Ex: DS3104MR00K

♦“F” Flap Cap style shown. “S” Screw Cover option also available.

ex: “DF_ _ _ _” vs. “DS_ _ _ _”.

• 400 AMP plugs and connectors are supplied with cast aluminum handles.

Maximum Terminal Wire Size:

Rating Max.Conductor Size AWG Entrance Dia.

30 #8 AWG - 7 Strand or Flexible Conduit .187"

60 #4 AWG - 7 Strand or Flexible Conduit .302"

100 #0 AWG - 19 Strand or Flexible .386"

200 #4/0 AWG - 19 Strand or Flexible .625"

400 500MCM-37 Strand or Flexible .937"

Male Inlets: Mounted same as receptacle, all options

available. See pg. H29.

☞*

Ordering Information

Heavy Industrial/ Marine

Russellstoll ®

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 16

Cat. No. Cat. No. Cat. No. Cat. No.

♦ ▼♦ ▼♦ ▼♦ ▼

DF3107FR0E0 DF3107FRAB0 DF3107FRA00 DF3107FR000

DF3207FR0E0 DF3207FRAB0 DF3207FRA00 DF3207FR000

DF3307FR0E0 DF3307FRAB0 DF3307FRA00 DF3307FR000

DF3404FR0E0 DF3404FRAB0 DF3404FRA00 DF3404FR000

DF3504FR0E0 DF3504FRAB0 DF3504FRA00 DF3504FR000

DF6207FR0E0 DF6207FRAB0 DF6207FRA00 DF6207FR000

DF6307FR0E0 DF6307FRAB0 DF6307FRA00 DF6307FR000

DF6404FR0E0 DF6404FRAB0 DF6404FRA00 DF6404FR000

DF6504FR0E0 DF6504FRAB0 DF6504FRA00 DF6504FR000

DF1207FR0E0 DF1207FRAB0 DF1207FRA00 DF1207FR000

DF1307FR0E0 DF1307FRAB0 DF1307FRA00 DF1307FR000

DF1404FR0E0 DF1404FRAB0 DF1404FRA00 DF1404FR000

DF1504FR0E0 DF1504FRAB0 DF1504FRA00 DF1504FR000

—DF2304FRAB0 DF2304FRA00 DF2304FR000

—DF2404FRAB0 DF2404FRA00 DF2404FR000

—DF2504FRAB0 DF2504FRA00 DF2504FR000

—DF4304FRAB0 DF4304FRA00 DF4304FR000

—DF4404FRAB0 DF4404FRA00 DF4404FR000

—DF4504FRAB0 DF4504FRA00 DF4504FR000

** Disconnect Service Ratings Available (Consult Factory)

** If receptacle is desired with a Straight Adapter instead of standard Angle Adapter, substitute “S” for

the “A” in the catalog number.

Boldface figures are for voltage assignment; for different ratings see following pages.

Receptacles furnished with flap cap also have screw thread to accept male collar on plug.

Catalog numbers shown are for flap cap receptacles, change “DF” to “DS” for

ordering screw cap.

▼Control contacts for plugs/receptacles: Use “K” where noted.

Ex: DS3104MR00K

♦“F” Flap Cap style shown. “S” Screw Cover option also available.

ex: “DF_ _ _ _” vs. “DS_ _ _ _”.

Receptacle with Angle

Receptacle with Angle Enclosure Adapter & Junction Box** Receptacle with Angle Adapter** Receptacle Only

MaxGard®Interconnection Systems

30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles

Maximum Terminal Wire Size:

Rating Max.Conductor Size AWG Entrance Dia.

30 #8 AWG - 7 Strand or Flexible Conduit .187"

60 #4 AWG - 7 Strand or Flexible Conduit .302"

100 #0 AWG - 19 Strand or Flexible .386"

200 #4/0 AWG - 19 Strand or Flexible .625"

400 500MCM-37 Strand or Flexible .937"

Conduit entry furnished at location “B” unless otherwise specified.

30 Amp 1" NPT 200 Amp 3" NPT

60 Amp 1d" NPT 400 Amp 4" NPT

100 Amp 2" NPT

For adapters, junction boxes and accessories,

See pg. H29.

Ordering Information

Heavy Industrial/ Marine

Russellstoll ®

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 17

Poles

Wires

30 Amp ♦ ▼▼

♦ ▼♦ ▼

2P3W 125 DBRF310703000 DBRE310703000 DFRF31070 DSE3107FR0

2P3W 250 DBRF320703000 DBRE320703000 DFRF32070 DSE3207FR0

3P4W 3Ø250 DBRF330703000 DBRE330703000 DFRF33070 DSE3307FR0

3P4W 3Ø480 DBRF340403000 DBRE340403000 DFRF34040 DSE3404FR0

4P5W 277/480 DBRF350403000 DBRE350403000 DFRF35040 DSE3504FR0

60 Amp

2P3W 250 DBRF620706000 DBRE620706000 DFRF62070—

3P4W 125/250 DBRF630706000 DBRE630706000 DFRF63070—

3P4W 3Ø480 DBRF640406000 DBRE640406000 DFRF64040—

4P5W 277/480 DBRF650406000 DBRE650406000 DFRF65040—

100 Amp

2P3W 250 DBRF120710000 DBRE120710000 DFRF12070—

3P4W 125/250 DBRF130710000 DBRE130710000 DFRF13070—

3P4W 3Ø480 DBRF140410000 DBRE140410000 DFRF14040—

4P5W 277/480 DBRF150410000 DBRE150410000 DFRF15040—

200 Amp

3P4W 277/480 DBRF230420000 — — —

3P4W 3Ø480 DBRF240420000 — — —

4P5W 277/480 DBRF250420000 ———

400 Amp

3P4W 277/480 DBRF430740000 — — —

3P4W 3Ø480 DBRF440440000 — — —

4P5W 277/480 DBRF450440000 — — —

☞*

Maximum

600 VAC or

250 VDC Explosion-Proof

Interlocked Receptacle Interlocked Receptacle Fused Disconnect**

w/Circuit Breaker With Circuit Breaker Interlocked Receptacle Explosion Proof

Nema 4X Class I, Class II NEMA 12/3R Receptacle

Voltage Cat. No. Cat. No. Cat. No. Cat. No.

MaxGard®Interconnection Systems – Ordering Information

30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles

** Non-fused version available.

Replace DFRF with DNRF.

Boldface figures are for voltage

assignment; for different ratings

see following pages.

♦“F” Flap Cap style shown. “S”

Screw Cover option also available.

ex: “DF_ _ _ _” vs.

“DS_ _ _ _”.

A - std.

Interlocked Receptacles

Conduit Entries: NEMA 4X (at B or E)

Amp Std. NPT thread outlet Max

30 1d"2d"

60 1d"2d"

100 2" 2d"

Front

B - std.

Conduit Entries: NEMA XP (at A,B, or C)

Amp Std. NPT thread outlet Max

30 1.25" Consult

60 1.50" Technical

100 2.00" Services

Fused Disconnect DFRF – top entry only

☞ ☛ Notes to Catalog Numbers: Suffixes

▼ Control Breaker Trip

Contacts Ratings

(position 12) (positions 9, 10, 11)

use “K” example: 30 amp use 030

DBRF6104060K0 50 amp use 050

60 amp use 060

Shunt Trip Breaker

(position 13) Non-Auto Switch

add “Z” to above: (repl. “DBRF” with

DBRF6104060KZ “DSRF”)

Heavy Industrial/ Marine

Russellstoll ®

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 18

MaxGard®Interconnection Systems – Catalog Numbering System

30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles

Receptacles, Plugs and Connectors.

D F 3 414 F R A B K

Ø = Standard configuration

K = 2 control contacts

B = Junction Box, E = Angle Enclosure

Ø = Without Adapter

A = Angle, S = Straight Adapter,

R = Receptacle or P = Plug

M = Male Pins, F = Female Sleeves (contacts)

Voltage Assignment Number

See page H20 (voltage selection chart)

Amperage Rating

3 = 30A, 6 = 60A, 1 = 100A, 2 = 200A, 4 = 400A

F = Flap Cover or S = Screw Cover (screw collar for male plugs and male inlets)

D = Gated-Dead Front

}Ex: FP = Connector

MR = Motor Inlet

(Last 3 positions above:

Ø can appear in any position –

standard plugs, etc. will have a

ØØØ suffix. “DS2404MPØØØ”)

D S R E 6 414 060 K S

Ø = Standard Configuration

S = Auxiliary Switch,

Z = Shunt Trip,

Ø = Standard Configuration

K = 2 Control Contacts,

Breaker Rating code: (Pg. H18, Breaker

Rating Trip Charts)

*NAO = Non-Automatic Switch

Voltage Assignment Number (Pg. H20 Voltage

Selection Chart)

Amperage Rating

3 = 30A, 6 = 60A, 1 = 100A, 2 = 200A, 4 = 400A

E = Explosion-Proof or F = Flap Cap (weathertight)

or S = Screw Cap (watertight)

R = Receptacle

*S = Switch or B = Circuit Breaker

D = Gated-Dead Front

Interlocks (Standard or Explosion Proof)

*With S in position 2, position 9, 10 and 11 must be NAO.

Heavy Industrial/ Marine

Russellstoll ®

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 19

MaxGard®Interconnection Systems – Voltage Selection Chart

30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles

Single Polarization/Multiple Service* Assigned Voltages and Wiring Systems

N-R1-G R1-S2-G N-R1-S2-G R1-S2-T3-G N-R1-S2-T3-G 2P+G(DC)

Voltage Voltage Voltage Voltage Voltage Voltage

Assign. Assign. Assign. Assign. Assign. Assign.

No. Voltage No. Voltage No. Voltage No. Voltage No. Voltage No. Voltage Index

101 220V-50Hz 201 380V-50Hz 301 220/380V-50Hz 401 380V-50Hz 501 220/380V-50Hz 01

103 127V-50Hz 203 220V-50Hz 303 220/127V-50Hz 403 220V-50Hz 503 220/127V-50Hz 03

104 277V-60Hz 204 480V-60Hz 304 277/480V-60Hz 404 3Ø480V-60Hz 504 3ØY277/480V/60Hz 04

105 250V-50Hz 205 440V-50Hz 305 250/440V-50Hz 405 3Ø440V-50Hz 505 3Ø250/440V-50Hz 05

107 125V-60Hz 207 250V-60Hz 307 125/250V-60Hz 407 3Ø250V-60Hz 507 3ØY125/250V-60Hz 07

108 220V-60Hz 208 380V-60Hz 308 220/380V-60Hz 408 3Ø380V-60Hz 508 3Ø220/380V-60Hz 08

109 100V-60Hz 209 220V-60Hz 309 100/220V-60Hz 409 3Ø220V-60Hz 509 3Ø100/220V-60Hz 09

111 115V-400Hz 211 220V-400Hz 311 220/115V-400Hz 411 220V-400Hz 511 220/115V-400Hz 11

——— —513 230V DC 613 250V DC 13

114 347V-60Hz 214 600V-60Hz 314 347/600V-60Hz 414 3Ø600V-60Hz 514 3ØY347/600V-60Hz 14

115 100V-50Hz 215 220V-50Hz 315 100/220V-50Hz 415 3Ø220V-50Hz 515 3Ø100/220V-50Hz 15

116 120V-60Hz 216 208V-60Hz 316 120/208V-60Hz 416 3Ø208V-60Hz 516 3ØY120/208V-60Hz 16

117 120V-400Hz 217 208V-400Hz 317 120/208V-400Hz 417 3Ø208V-400Hz 517 3Ø120/208V-400Hz 17

— — — 208V — 618 28VDC 18

150% reserved 20

—221 440V-60Hz 321 250/440V-60Hz 421 3Ø440V-60Hz 521 3ØY250/440V-60Hz 21

250V 150% reserved 22

480V 150% reserved 23

600V 150% reserved 24

2332

MaxGard receptacles and plugs may be furnished in any of

the above voltage and phasing systems.

To order any device in a voltage and phasing not shown in

the preceding catalog pages, substitute the Voltage

Assignment Number in the above chart for that portion of the

listed catalog number appearing in bold face type.

Example:

200 amp Weathertight Receptacle with Flap Cover, Angle

Adapter and Junction Box for 3Ø 480 volt (3 pole and

ground) is DF2404FRAB0.

To change to 3Ø 208 volt, the catalog number becomes

DF2416FRAB0.

Note: All devices may be furnished with two control

contacts. Add “K” to the end of the catalog number, in place

of last position Ø.

*Dual Voltage or Multiple Service Applications:

(for any given polarization number)

Example: A factory installation may consist

of all receptacles specified and wired at polarization “507”.

This is a 3ph.Y–125/250V–60Hz supply. However, all circuit

requirements “below” (507) can also be met; for instance a

“207” plug will draw phasing for 250V-60Hz operation of

equipment as well, while another “.507” receptacle supplies

power for a 3 phase motor installation. See chart above.

For Polarizations at 45, 90, 150, 300, 600A ratings

Consult Technical Services.

Heavy Industrial/ Marine

Russellstoll ®

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 20

MaxGard®Interconnection Systems – Custom Products

30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles

Portable Power Distribution Centers

MaxGard®portable power centers provide power to temporary, mobile or

permanent applications that may require utilizing transformers, branch

circuit or outlet breakers, multiple voltage outputs and even different power

outlet types in a single enclosure. The resulting package powers welding

machines, compressors, heaters, lighting, blowers, thermal containers or

any other distributed power need.

Panels can be completely customized to various output, input, protection,

construction and cabling requirements, including interlocked switched or

standard outlets in any polarization. For instance, 480 volt 3-phase

industrial power can be supplied along with a 60Hz standard 125 volt

output in the same case; or with convenience outlets from another

Russellstoll line for electric hand tools in the full range of amperages

available. Even in the same amperage rating, plugs are non-

interchangeable due to single rating polarizations. It’s a flexible, economical

system that can eliminate 50% or more of temporary wiring requirements.

Safety

• All MaxGard receptacles in power centers are gated dead-front types,

either interlocked with a circuit breaker, separate fused switch or discrete

main breaker.

• No plug can be inserted or removed from interlocked receptacles unless

the circuit breaker or switch is in the off position.

• Interlocks cannot be turned ON until a plug is fully inserted.

• All circuit breakers trip free of interlock handles.

Durability

• Power centers are protected from rough handling and severe weather at

the dock, construction site, or other installations by a rugged steel frame

and enclosure.

• Final design and finishes are to customer spec.

Performance

• MaxGard Portable power centers are available with power ratings from 30

to 400 amperes at 120 to 600 volts AC.

• Combinations are available to meet many job conditions.

• All power centers can be supplied with provisions for male inlet,

receptacle or direct cable feeds.

• “Customization is Standard.”

Heavy Industrial/ Marine

Russellstoll ®

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 21

Russellstoll ®

Russellstoll Appleton

DBRE/DSRE Crouse Hinds EBR Series

Feature Series EPC Series (w/FB breaker)

Waterproof (DurORing™) O-ring sealing Yes No No

Available to 5 wire (4 pole, 5 wire) thru 100 Amp Yes No No

Gated Dead Front Yes No No

Center Ground Sleeve Contact Yes No No

24 Single Rated Factory Polarizations Yes No No

Class I, Div. 1, Groups B, C, D Yes Yes Yes

Class II, Div. 1, Groups F&G Yes Yes Yes*

Meets Coast Guard (was CG259) Approvals Yes No No

* Group F excepting electrically conductive dusts

Russellstoll Crouse Hinds Appleton

Feature MaxGard®Arktite®Powertite®

30 to 400 amps, + 150% ratings Yes Yes No

Center Ground Contact Yes No No

24 Single Rated Factory Polarizations Yes No No

Gated Dead Front Construction Yes No No

Two Optional Control Contacts Yes No No

Marine Grade CDA485 Brass Pins/Sleeves Yes No No

(200-400 amp silver-plated)

“O” Rings/Environmental Separation, Full Line Yes No No

Available to 5 wire (4 pole, 5 wire) Yes 30 & 60 amp only No

Complete line epoxy powder coated — standard Yes No Some

MaxGard®Interconnection Systems – Competitive Checklist

30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles

Receptacles, Plugs and Connectors

Interlocked XP Receptacles

Heavy Industrial/ Marine

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 22

Russellstoll ®

MaxGard®Interconnection Systems – Dimensions

30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles

Male Plug Connector Male Inlet

Receptacle with

Angle Enclosure

Receptacle w/ Angle Adapter

& DJB Junction Box

Receptacle with Angle

Adapter

Amp A B

30 4f" 7g"

60 5d" 9a"

100 6d" 10a"

200 9" 13f"

400 12e" 17e"

Amp A B

30 8f" 5a"

60 10" 5c"

100 11a" 5c"

200 15" 9d"

400 19a" 10f"

Amp A B C

30 2g" 2d" 5d"

60 3c" 2d" 5d"

100 3c" 2d" 5d"

200 5b" 3d" 9b"

400 3e" 4c" 9b"

Amp A B C

30 9a" 3" 9e"

60 10d" 3" 9f"

100 10f" 3f" 10"

200 15f" 6e" 14e"

400 25b" 12" 20f"

Amp A B C

30 6c" 3a" 9g"

60 7a" 4" 11a"

100 7d" 4" 11c"

200 ———

400 ———

Amp A B

30 6a" 9e"

60 7d" 9f"

100 7" 10"

200 9d" 14f"

400 13b" 20f"

(Flap covers shown – screw covers available. On all, screw covers have nominal effect on outside dimensions.)

Heavy Industrial/ Marine

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 24

Russellstoll ®

MaxGard®Interconnection Systems – Dimensions

30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles

Receptacle Only Interlocked Receptacle w/

Circuit Breaker NEMA 4X

Explosion-Proof, Circuit-

Breaker Interlocked Receptacle

Fused Disconnect Interlocked

Receptacle NEMA 3R/12

Explosion Proof Non-Interlocked

Receptacle

Amp A B

30 2g" 4d"

60 3c" 5a"

100 3e" 5c"

200 5b" 6e"

400 7" 7a"

Amp A B C D E F G

30 c" 8f" 6d" 1d" 16b" 15a" 3a"

60 c" 8f" 6d" 1d" 16b" 15a" 3a"

100 c" 8f" 6d" 1d" 17f" 16e" 3a"

200 l" 12b" 9" 2d" 26b" 24f" 5"

400 l" 15d" 12" 3" 30d" 29" 6"

Amp A B C D E

30 8f" 7d" d" 14f" 20"

60 8f" 7d" d" 14f" 20"

100 8f" 7d" d" 14f" 20"

200 N/A N/A N/A N/A N/A

400 N/A N/A N/A N/A N/A

Amp A B C D E F

30 9d" f" 254⁄5" 25" 22f" 30"

60 9d" f" 254⁄5" 25" 22f" 30"

100 9d" f" 254⁄5" 25" 22f" 30"

200 N/A N/A N/A N/A N/A N/A

400 N/A N/A N/A N/A N/A N/A

Fasteners Screws

2 Places

Holes for Padlock

2 Places

7.50

2.18

OFF

Heavy Industrial/ Marine

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 25

Russellstoll ®

30 Amp 60 Amp 100 Amp 200 Amp 400 Amp

Description Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.

Fused Disconnect Interlocked Receptacle

with Safety Switch

30-100A

1 NO - 1 NC CONTACT F34757 F34757 F34757 N/A N/A

2 NO - 2 NC CONTACT F34758 F34756B N/A N/A N/A

Copper Body lugs - 6 lugs per kit F34756A F34756B F34756C N/A N/A

Type R Fuse Clips - 3 per kit F34755A F34755B F34755C N/A N/A

Neutral Block F34754A F34754B F34754B N/A N/A

MaxGard®Interconnection Systems – Accessories

30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles

Circuit Breakers for NEMA 4X Interlocked Receptacles

High Interrupt breakers may be furnished at additional cost.

High Interrupt

Standard Circuit Breakers Circuit Breakers (optional)

Max. Max.

Interlock Volts Amperes Volts Amperes

240 AC 20,000 Asym., 18,000 Sym. 240 AC 75,000 Asym., 65,000 Sym.

30, 60 277 AC 15,000 Asym., 14,000 Sym. 277 AC 30,000 Asym., 25,000 Sym.

& 100 480 AC 15,000 Asym., 14,000 Sym. 600 AC 20,000 Asym., 18,000 Sym.

Amp 600 AC 15,000 Asym., 14,000 Sym. 600 AC 20,000 Asym., 18,000 Sym.

250 DC 10,000 Amperes 250 DC 10,000 Amperes

240 AC 75,000 Asym., 65,000

200 480 AC 30,000 Asym., 25,000 Sym.

Amp 600 AC 20,000 Asym., 18,000 Sym. N/A

250 DC 10,000 Amperes

240 AC 50,000 Asym., 42,000 Sym. 240 AC 75,000 Asym., 65,000 Sym.

400 277 AC 35,000 Asym., 30,000 Sym. 480 AC 40,000 Asym., 35,000 Sym.

Amp 480 AC 25,000 Asym., 22,000 Sym. 600 AC 30,000 Asym., 25,000 Sym.

250 DC 10,000 Amperes 250 DC 20,000 Amperes

For Interlocked NEMA 12/3R Receptacles

Heavy Industrial/ Marine

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 23

Russellstoll ®

MaxGard®Interconnection Systems – Accessories

30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles

Cable Bushings

For MaxGard Plugs & Connectors

To order non-standard bushing, add cable bushing number to end of catalog number. This is furnished at no additional cost at

time of order. Ex: DF2504FP000/DF2032.

Shaded areas show Cable Bushings provided with strain relief neck; larger bushings are collar style.

Hole Diameter Size 3 Size 6 Size 10 Size 20 Size 40

for Cable 30 Amp 60 Amp 100 Amp 200 Amp 400 Amp

.625" JG63

.750" JG64 JG104

.875" JG65 Std. 2P3W JG105

1.000" JG66 Std. 2P3W JG106 DF1020 DF2020

1.188" JG67 Std. 3P4W JG107 Std. 2P3W DF1022 DF2022

1.313" JG108 Std. 3P4W DF1024 DF2024

1.375" JG69

1.500" JG610 JG1010 Std. 4P5W DF1026 DF2026

1.625"

1.688" JG1011 DF1027 Std. 2P3W DF2027

1.813" DF1029 Std. 3P4W DF2029

1.875" JG1013 DF1030 DF2032 Std. 2P3W

2.000" DF1032 Std. 4P5W

2.125" DF2034 Std. 3P4W

2.250" DF2036 Std. 4P5W

2.500" DF2040

2.625" DF4042

2.750" DF4044

3.000" DF4048 Std. 3P4W

3.250" DF4054 Std. 4P5W

Standard Cable Bushings:

Notes:

When ordering, select bushing size slightly larger than your cable O.D. for best fit.

Material – Neoprene

Identification

Letter Inside

Hole

Size No. 3 and 6

Size No. 10, 20 & 40

Heavy Industrial/ Marine

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 26

Russellstoll ®

MaxGard®Interconnection Systems – Accessories

30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles

Adapters for Conduit and Fittings

Adapters are tapped NPT standard pipe thread to accommodate rigid conduit or

standard connectors for armored and non-metallic cable or flexible conduit.

JPA xx

Conduit

Adapter

Replacement Flap Covers & Screw Covers

For Connectors, Receptacles & Interlocks

Description Amperage Cat. No.

30 DFC3

60 DFC6

Flap Cover Assembly 100 DFC10

(Weathertight) 200 DFC20

400 DFC40

30 DSC3

Screw Cap and STS - Lanyard 60 DSC6

Assembly 100 DSC10

(Watertight) 200 DSC20

400 DSC40

For Plug or Connector Sizes

30 Amp Tapped Hole 60 Amp Tapped Hole 100 Amp Tapped Hole 200 Amp Tapped Hole 400 Amp Tapped Hole

Cat. No. Size NPT Cat. No. Size NPT Cat. No. Size NPT Cat. No. Size NPT Cat. No. Size NPT

JPA62 f" JPA104 1b" DFA14 1b" DFA25 1d" DFA46 2"

JPA63 1" JPA105 1d" DFA15 1d" DFA26 2" DFA47 2d"

JPA64 1b" JPA 106 2" DFA16 2" DFA27 2d" DFA48 3"

JPA65 1d"

Notes:

Material – cast aluminum, corrosion-resistant copper-free alloy, electrostatic epoxy coated. Furnished complete with gasket and screws.

To specify standard plugs or connectors equipped with one of the above adapters, add the catalog number of the adapter selected to the catalog number of the plug or connector.

Complete list price is the list price of the device plus list price of the adapter.

Example: Cat. No. DS3107MP000 with adapter tapped 1-inch would be Cat. No. DS3107MP000/JPA63.

Heavy Industrial/ Marine

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 27

Russellstoll ®

MaxGard®Interconnection Systems – Accessories

30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles

Replacement Interiors

For Receptacles, Connectors, Plugs & Male Inlets

Corresponding Male Corresponding Female

Voltage

Interior Assembly Interior Assembly

Rating Polarization Plug/Inlet Male Interior Connector/Receptacle Female Interior

2P3W 125VAC DS3107MP000 DFPU3107 DF3107FP000 DFRU3107

2P3W 250VAC DS3207MP000 DFPU3207 DF3207FP000 DFRU3207

30A 3P4W 125/250 VAC DS3307MP000 DFPU3307 DF3307FP000 DFRU3307

3P4W 3 ph 480VAC DS3404MP000 DFPU3404 DF3404FP000 DFRU3404

4P5W 277/480VAC DS3504MP000 DFPU3504 DF3504FP000 DFRU3504

2P3W 250VAC DS6207MP000 DFPU6207 DF6207FP000 DFRU6207

60A 3P4W 125/250 VAC DS6307MP000 DFPU6307 DF6307FP000 DFRU6307

3P4W 3 ph 480VAC DS6404MP000 DFPU6404 DF6404FP000 DFRU6404

4P5W 277/480VAC DS6504MP000 DFPU6504 DF6504FP000 DFRU6504

2P3W 250VAC DS1207MP000 DFPU1207 DF1207FP000 DFRU1207

100A 3P4W 125/250 VAC DS1307MP000 DFPU1307 DF1307FP000 DFRU1307

3P4W 3 ph 480VAC DS1404MP000 DFPU1404 DF1404FP000 DFRU1404

4P5W 277/480VAC DS1504MP000 DFPU1504 DF1504FP000 DFRU1504

3P4W 277/480VAC DS2304MP000 DFPU2304 DF2304FP000 DFRU2304

200A 3P4W 3 ph 480VAC DS2404MP000 DFPU2404 DF2404FP000 DFRU2404

4P5W 277/480VAC DS2504MP000 DFPU2504 DF2504FP000 DFRU2504

3P4W 277/480VAC DS4304MP000 DFPU4304 DF4304FP000 DFRU4304

400A 3P4W 3 ph 480VAC DS4404MP000 DFPU4404 DF4404FP000 DFRU4404

4P5W 277/480VAC DS4504MP000 DFPU4504 DF4504FP000 DFRU4504

Note:

For other interiors not shown, use same polarization index as plug, connector,

etc. Ex: DS6416MP000 plug uses DFPU6416 interior.

Heavy Industrial/ Marine

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 28

Russellstoll ®

30 Amp 60 Amp 100 Amp 200 Amp 400 Amp

Description Cat. No. Cat. No. Cat. No. Cat. No. Cat. No.

Cup Caps

For watertight plugs/inlets. Cup caps are used

where portable equipment is on a standby

basis and plugs are not in use. To effectively

DS3CC DS6CC DS1CC DS2CC DS4CC

protect insulation and contacts from excessive

moisture, dirt, dust and corrosion.

Material – cast aluminum, corrosion-resistant

copper-free alloy, electrostatic epoxy coated

with steel braid cable attached.

Adapter Flush Frames – Single Gang

JFA6 JFA10 JFA10 JFA20 Consult

Provide suitable means for mounting box Factory

covers of junction box receptacles flush in

a wall.

Adapters for Conduit Box Receptacles

Adapters to fit existing boxes and for

special mounting requirements can also JAA6-AB6 JAA10 DAA10 DAA20 —

be furnished. Consult Factory. — — — — DAA40

20° Vertical Angle Adapter JAA6-45 JAA10-45 — — —

30° Vertical Angle Adapter JRA6-AB6 JRA10 DRA10 DRA20 DRA40

45° Vertical Angle Adapter

Straight Adapter

Junction Box - Single Gang JB6-1 JB10-B150 JB10-B200 DJB20 DJB40

Angle Enclosure JE6 JE10 JE10M — —

MACK Adapter Plates

Allows mounting of MaxGard receptacles to

competitive existing back boxes. This involves

removing the existing non-hazardous location DCCA3 DCCA6 DCCA10 DCCA20 —

receptacle from back box, inserting adapter

plate and installing MaxGard receptacle.

Adapter plates are available for competitor’s

boxes including Hubbel, Killark, Appleton

& Crouse-Hinds.

Russellstoll Adapter Plates

Adapt MaxGard receptacles to existing DRCA3 DRCA6 DRCA10 DRCA20 N/A

J-Line, Angle Type and Heavy Service

Ever-Lok back boxes.

Note: For 8X … Cat. #s, contact Customer Service. These are additional accessory items.

MaxGard®Interconnection Systems – Accessories

30-400/600 Amp Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles

For Receptacles

Heavy Industrial/ Marine

412031.H01 MAX 3/5 3/14/03 6:40 PM Page 29

J-Line Interconnection Systems

30-200/270 Amp, (30-200A Load Breaking) Maximum 600 VAC/250 VDC

Load Breaking Receptacles, Plugs, Connectors & Inlets

Design Features

Russellstoll®J-Line Load Breaking Plugs, Connectors and Receptacles

1. Circuit interrupting rated safety.

2. Cast aluminum, corrosion resistant copper free

alloy housings and enclosures provide light weight

and maximum corrosion resistance, along with

electrostatic epoxy powder coat finish.

3. Quick conversion between weathertight flap cover

and watertight screw cap assemblies. Basic

receptacle housing accommodates both covers

and is the basic component of all complete units.

All watertight configured plugs may be used

interchangeably.

4. Two grounding arrangements

(Style No. 1 and Style No. 2).

5. Four Complete J-Lines

30, 60, 100 and 200 Amps, 600 Volts, A.C. 250

Volts, D.C. (plus 150A/270A specials)

6. Flap cover can be rotated and locked in any

convenient position.

7. Pressure type solderless wiring terminals.

8. Silver plated contacts.

9. One-piece interior assemblies.

Interchangeable from regular to reverse service in

the field with a screwdriver.

10. Wiring space

Ample for maximum requirements.

11. Cable Clamps

Adjustable, for maximum range of cable size. Oil

resistant neoprene strain-relief bushing

compresses around cable tightly, prevents entry of

dust and moisture.

12. Polarization

Provides positive non-interchangeability for

different electrical systems.

13. Reversed contacts flexibility male-female reversed

installation within any housing.

Heavy Industrial/ Marine

Russellstoll ®

412031.H02 JLINE 3/5 3/14/03 6:42 PM Page 31

Devices offer standard and custom polarization for total operator safety so that plugs

will fit only into receptacles or connectors having the same electrical/specification

characteristics.

Visual means of aligning units for a specific, positive polarization are

provided:

• Button inside of receptacle housing mates to groove on plug shroud.

• Smaller primary guides also assist positive part-part

mating.

• External I.D. of 1 of 8 polarization indexes visible.

• Different polarizations assigned to voltages

can’t mate – a safer system!

J-Line Interconnection Systems

30-200/270 Amp, (30-200A Load Breaking) Maximum 600 VAC/250 VDC

Load Breaking Receptacles, Plugs, Connectors & Inlets

Conversion To Weathertight and Watertight Types

Weathertight

J-Line

with flap

cover assembly

Watertight

J-Line

With Screw Cap

Polarization

Substitution of either the flap cover assembly or the screw

cap assembly on the housing of the basic receptacle

permits quick and easy conversion between the weathertight

and watertight types. Only a small screwdriver is needed to

change in the field.

The basic receptacle housing is constructed with a threaded

end to accommodate a screw cap or the collar nut of a

watertight plug. A special groove above the threads

accommodates the flap cover assembly. The flap cover

assembly may be rotated around this grooved shell and the

set-screw locked in any convenient position.

The watertight plug, with its collar screwed firmly to the

basic receptacle shell, forms a completely watertight

connection on either type of receptacle assembly.

These conversion features also permit the use of flap cover

or screw cap on connector housings.

Heavy Industrial/ Marine

Russellstoll ®

412031.H02 JLINE 3/5 3/14/03 6:42 PM Page 32

All J-Line plugs, receptacles and connectors can be

furnished for Reverse Service – male (plug) interiors in the

receptacles and female (receptacle) interiors in the plugs.

When ordering reverse service add a final suffix “R” to the

complete catalog number. Price on application.

Example: JRFA334HR

J-Line receptacle and plug interior assemblies of the same

amperage may be quickly interchanged from regular to

reverse service (or vice versa) in the field. A screwdriver is

the only tool required.

Example: Panel mounted low profile receptacles with male

interiors act as Male Inlets in remote equipment;

receive power from “Female Plugs”. (Cup cap also

recommended).

Reverse Service

Note the complete interior assemblies have now

been interchanged so that the male (plug) interior

assembly is positioned in the receptacle housing

and the female (receptacle) interior assembly is

positioned in the plug housing.

Regular Service

Interior assemblies placed in normal,

standard positions – female interior

assembly is positioned in the

receptacle housing and the male

interior assembly is positioned

in the plug housing.

Reversed Contacts Service

For all Weathertight and Watertight types

J-Line Interconnection Systems

30-200/270 Amp, (30-200A Load Breaking) Maximum 600 VAC/250 VDC

Load Breaking Receptacles, Plugs, Connectors & Inlets

Heavy Industrial/ Marine

Russellstoll ®

412031.H02 JLINE 3/5 3/14/03 6:42 PM Page 33

Grounding Data

J-Line Interconnection Systems

30-200/270 Amp, (30-200A Load Breaking) Maximum 600 VAC/250 VDC

Load Breaking Receptacles, Plugs, Connectors & Inlets

Portable cord

3 conductors + G

Grounding thru

plug & receptacle

housing

Grounding

thru conduit

system only

Equipment ground

connected to

plug shell

Plug Receptacle

Portable cord

4 conductors

Grounding thru

plug & receptacle

housing

Equipment ground

connected to extra

pole and plug shell

Plug Receptacle

Factory installed

jumper

4th grounding

wire – if desired

Style 1 – Typical 3P3W Plug & Receptacle Style 2 – Typical 3P4W Plug & Receptacle

STYLE 1

4P4W (or 3P3W)

Through Metal Housings of Plug and Receptacle

In this system shown above, the equipment grounding

conductor in the flexible cable is electrically connected

directly to the plug or cable connector housing by a suitable

terminal. The receptacle is grounded by being part of a

grounded conduit system.

When inserted, the plug housing makes contact with the

grounded receptacle or connector housing by means of the

receptacle ground spring before the current-carrying

contacts engage. On withdrawal, it remains in contact until

after the current-carrying contacts disengage.

STYLE 2

3P4W (or 2P3W)

Through a Separate Grounding Pole in Plug and

Receptacle

In this system shown above, the equipment grounding

conductor in the flexible cable is electrically connected to the

equipment grounding pole in the plug or cable connector

interior. The grounding pole of the receptacle interior is elec-

trically connected by a spring strap jumper to the receptacle

housing which itself is grounded by being part of the ground

spring of the receptacle or connector housing as described in

system number one.

The grounding contact in a type 2 receptacle is longer than

the current-carrying contacts so that the ground connection

makes first and breaks last.

Corrosive Locations: The National Electrical Code requires

that under conditions favorable to corrosion, the grounding

conductor for enclosures and equipment be of copper or

other corrosion-resistant material. In alternating current

systems, this necessitates running another conductor back

to the common grounding electrode. This may be run

through the conduit containing the circuit conductors. At the

receptacle, this grounding conductor should be connected

to the extra (grounding) pole by the pressure connector

provided for that purpose. Where such an extra grounding

conductor is required, Style 2 receptacles should be used.

Effective grounding of portable electric equipment is

necessary to protect operators from electric shock. The

National Electrical Code requires that in most cases

exposed non-current-carrying metal parts of portable

equipment shall be grounded if operated at more than 150

volts to ground. Grounding must be used in other than

residential occupancies when used in damp or wet

locations, or by persons standing on the ground or on metal

floors or working inside of metal tanks or boilers, except

where supplied through an insulating transformer with

ungrounded secondary of not over 50 volts. Plugs and

receptacles provide for grounding of portable equipment

in either of two ways:

Heavy Industrial/ Marine

Russellstoll ®

412031.H02 JLINE 3/5 3/14/03 6:42 PM Page 34

Mounting Current Rating

Style To Order Use: 30 Amp 60 Amp 100/150 Amps 200/270 Amps

Standard Receptacle Basic Receptacle* Basic Receptacle* Basic Receptacle* Basic Receptacle*

Series +++++

JRFA/JRSA ❒

Vertical or Square JB3 JB6 JB10 JB20

Mount Box 1" Std. Conduit Size 1d" Std. Conduit Size 2" Std. Conduit Size 3" Std. Conduit Size

+++++

Angle JAA3 (20°) JAA6-AB6 (20°) JAA10 (20°) JAA20 (20°)

Adapter or or or or

JAA3-45 (45°) JAA6-45 (45°) JAA10-45 (45°) JAA20-45 (45°)

Series Receptacle Basic Receptacle* Basic Receptacle* Basic Receptacle* Basic Receptacle*

JRFR/JRSR ❒+++++

Straight

Vertical Mount JB3 JB6 JB10 JB20

Box 1" Std. Conduit Size 1d" Std. Conduit Size 2" Std. Conduit Size 3" Std. Conduit Size

+++++

Straight JRA3 JRA6-AB6 JRA10 JRA20

Adapter

Series Receptacle Basic Receptacle* Basic Receptacle* Basic Receptacle* Basic Receptacle*

JRFB/JRSB ❒+++++

30° Angle JAAB3 JAAB6 JAAB10 JAAB20

Adapter

Series Receptacle Basic Receptacle* Basic Receptacle* Basic Receptacle*

JRFE/JRSE ❒++++N/A

Angle Enclosure JE3 JE6 JE10

1" Std. Conduit Size 1d" Std. Conduit Size 2" Std. Conduit Size

Series Receptacle Basic Receptacle*

JRFH/JRSH ❒++

Horizontal

Horizontal JB3 N/A N/A N/A

Mount Box 1" Std. Conduit Size

Angle Adapter JHA3 (20°)

* Select appropriate receptacle by rating, configuration and voltage on Page H37.

❒

Note: JRXX 3rd letter denotes Flap (F) or Screw (S) Cover.

Ex: JRSA – Screw Cover

JRFA – Flap Cover

JRF – Flap Cover, Basic Receptacle

JRS – Screw Cover, Basic Receptacle

Receptacle Mounting Options – J-Line Construction

Progressive Assembly

J-Line Interconnection Systems

30-200/270 Amp, (30-200A Load Breaking) Maximum 600 VAC/250 VDC

Load Breaking Receptacles, Plugs, Connectors & Inlets

Heavy Industrial/ Marine

Russellstoll ®

412031.H02 JLINE 3/5 3/14/03 6:42 PM Page 35

Plugs

Current Rating Weathertight / Watertight Configuration

❒ ▼

2P3W JPS323H __

Weathertight 3P3W* JPS333F

(Spring Hinged Flap Cover) 3P4W JPS334H

30 Amp 4P4W* JPS344F

2P3W JPS323H

Watertight 3P3W* JPS333F

(Screw Cover) 3P4W JPS334H

4P4W* JPS344F

2P3W JPS623H

Weathertight 3P3W* JPS633F

(Spring Hinged Flap Cover) 3P4W JPS634H

60 Amp 4P4W* JPS644F

2P3W JPS623H

Watertight 3P3W* JPS633F

(Screw Cover) 3P4W JPS634H

4P4W* JPS644F

2P3W JPS1023H

Weathertight 3P3W* JPS1033F

(Spring Hinged Flap Cover) 3P4W JPS1034H

100 Amp 4P4W* JPS1044F

(150 Amp)** 2P3W JPS1023H

Watertight 3P3W* JPS1033F

(Screw Cover) 3P4W JPS1034H

4P4W* JPS1044F

2P3W JPS2023H

Weathertight 3P3W* JPS2033F

(Spring Hinged Flap Cover) 3P4W JPS2034H

200 Amp 4P4W* JPS2044F

(270 Amp)** 2P3W JPS2023H

Watertight 3P3W* JPS2033F

(Screw Cover) 3P4W JPS2034H

4P4W* JPS2044F

For any J-Line catalog numbers not shown here, check page H35 for “Series”

information.

For special polarizations (suffixes) contact Technical Services.

(All plugs come with

watertight screw collar)

Max. 600VAC / 250VDC

* Housing Ground Only (Style 1 Grounding) see page H34.

+ Shown with 20° angle adapter. Can be furnished with 45° angle at same price. When ordering add

suffix -45 to catalog number.

** Special rated devices (not shown). Consult customer service for details.

Note: To order Reverse Service add a final suffix “R” to catalog number. Examples: JRFA334HR — a

receptacle housing with male interior.

❒Polarization index (std. shown) Consult Technical Services for more.

♦Flap Cover “F” noted. Screw Cover “S” also available

▼For Reversed Contacts, use “R” suffix to any catalog number.

Std. Cable Bushing

Current Rating Bushing I.D. Max. AWG Size

30 g" #6 - 7 strand or #8 flexible

60 1i" #4 - 7 strand or flexible

100 1d" #0 - 19 strand or #1 flexible

200 2" #4/0 - 19 strand or flexible

(see page H41 for other bushings)

J-Line Interconnection Systems – Ordering Information

30-270 Amp, (30, 60, 100 and 200 Amp Load Breaking

150 and 270 Amp Special Service) Maximum 600 VAC/250 VDC

Receptacles, Plugs, Connectors & Inlets

Heavy Industrial/ Marine

Russellstoll ®

412031.H02 JLINE 3/5 3/14/03 6:42 PM Page 36

Conduit Size: (Using JPA_ Series Conduit Adapters)

Current Rating Std. Size Max. Size

30 1" 1b"

60 1d" 1d"

100 2" 2"

200 3" 3"

* Smaller NPT openings available on request.

Cable Conduit Adapters: see page H42.

Panel Mount Basic Receptacle Standard Series*

◆ ❒ ▼ ◆ ❒ ▼ ◆ ❒ ▼ ◆ ❒ ▼

JCF323H __ JRFX323H __ JRF323H __ JRFA323H __

JCF333F JRFX333F JRF333F JRFA333F

JCF334H JRFX334H JRF334H JRFA334H

JCF344F JRFX344F JRF344F JRFA344F

JCS323H JRSX323H JRS323H JRSA323H

JCS333F JRSX333F JRS333F JRSA333F

JCS334H JRSX334H JRS334H JRSA334H

JCS344F JRSX344F JRS344F JRSA344F

JCF623H JRFX623H JRF623H JRFA623H

JCF633F JRFX633F JRF633F JRFA633F

JCF634H JRFX634H JRF634H JRFA634H

JCF644F JRFX644F JRF644F JRFA644F

JCS623H JRSX623H JRS623H JRSA623H

JCS633F JRSX633F JRS633F JRSA633F

JCS634H JRSX634H JRS634H JRSA634H

JCS644F JRSX644F JRS644F JRSA644F

JCF1023H JRFX1023H JRF1023H JRFA1023H

JCF1033F JRFX1033F JRF1033F JRFA1033F

JCF1034H JRFX1034H JRF1034H JRFA1034H

JCF1044F JRFX1044F JRF1044F JRFA1044F

JCS1023H JRSX1023H JRS1023H JRSA1023H

JCS1033F JRSX1033F JRS1033F JRSA1033F

JCS1034H JRSX1034H JRS1034H JRSA1034H

JCS1044F JRSX1044F JRS1044F JRSA1044F

JCF2023H JRFX2023H JRF2023H JRFA2023H

JCF2033F JRFX2033F JRF2033F JRFA2033F

JCF2034H JRFX2034H JRF2034H JRFA2034H

JCF2044F JRFX2044F JRF2044F JRFA2044F

JCS2023H JRSX2023H JRS2023H JRSA2023H

JCS2033F JRSX2033F JRS2033F JRSA2033F

JCS2034H JRSX2034H JRS2034H JRSA2034H

JCS2044F JRSX2044F JRS2044F JRSA2044F

Connectors Receptacles

Conduit Entry Location: Standard Series

J-Line Interconnection Systems – Ordering Information

30-200/270 Amp, (30-200A Load Breaking) Maximum 600 VAC/250 VDC

Load Breaking Receptacles, Plugs, Connectors & Inlets

30 & 60 Amp 100 & 200 Amp

B Std.

Heavy Industrial/ Marine

Russellstoll ®

412031.H02 JLINE 3/5 3/14/03 6:42 PM Page 37

Dimensions for 2, 3 or 4 wire Units

Weathertight Watertight Weathertight Watertight

Amp Z Y X S SW R RW V U T

30 2f" 2f" 1 3c" 3f" 4b" 3" 2b" 2b" b"

60 3d" 3d" 1b" 4e" 4f" 5" 3f" 2g" 2g" s"

100/150 4" 4" 1b" 5" 5b" 5b" 4a" 3c" 3c" s"

200/270 5e" 5e" 1f" 6a" 6c" 7a" 5f" 4g" 4g" X"

Plugs and Connectors

Dimensions for 2, 3 or 4 wire Weathertight and Watertight Units

Weathertight Watertight Weathertight Watertight

Amp A B C F FW R RW Y Z H

30 3" 2a" 7" 8a" 8c" 4b" 3" 2f" 2f" 1

60 3f" 2l" 8g" 10f" 10c" 5" 3f" 3d" 3d" 3c"

100/150 4a" 2m" 10b" 10d" 10g" 5b" 4a" 4" 4" 1g"

200/270 5f" 3n" 14e" 14g" 15c" 7a" 5f" 5e" 5e" 2d"

Weathertight

Female - Connector

Watertight

Watertight Male — Plug

Basic Receptacles

J-Line Interconnection Systems – Dimensions

30-200/270 Amp, (30-200A Load Breaking) Maximum 600 VAC/250 VDC

Load Breaking Receptacles, Plugs, Connectors & Inlets

Heavy Industrial/ Marine

Russellstoll ®

412031.H02 JLINE 3/5 3/14/03 6:43 PM Page 38

Panel Mount Series Standard Series JRFA/JRSA Series JRFR/JRSR

Series JRFB/JRSB Series JRFE/JRSE Series JRFH/HRSH

Weathertight Panel

Amp Series Z Y X S SW R RW Q P V U T Opening

Panel Mount 3d" 3d" 2l" 1f" 2" 4b" 3" – – 2g" 2g" b" 2f"

Standard (20°) 4d" 3" 2a" 7" 6d" 6f" 6f" – – 2W" 3W" b" –

30 JRFR/JRSR 4d" 3" 2a" 6a" 6d" – – – – 2W" 3W" b" –

JRFB/JRSB 3a" 3a" – 5f" 5f" – – – – 2b" 2b" b" 2b"

JRFE/JRSE – 3d" – 5b" 4e" 7a" 7a" 1b" 2c" – 4 b" –

JRFH/JRSH 3j" 4d" 2a" 7" 6d" 6e" 6e" – – 2W" 3W" b" –

Panel Mount 4" 4" 3g" 1f" 2" 5" 3f" – – 3c" 3c" s" 3b"

Standard (20°) 5e" 4" 3" 9b" 8e" 8g" 9" – – 3m" 4m" X" –

60 JRFR/JRSR 5e" 4" 3" 8c" 8d" – – – – 3m" 4n" X" –

JRFB/JRSB 3i" 3e" – 7c" 7c" – – – – 2i" 2e" s" 2d"

JRFE/JRSE – 4b" – 6c" 5f" 9f" 9d" 1l" 3W" 3a" 4d" s" –

Panel Mount 4b" 4b" 4k" 1f" 2" 5b" 4a" – – 3e" 3e" s" 3d"

Standard (20°) 5d" 5d" 3d" 10d" 9g" 9g" 9f" – – 6f" 4b" X" –

100/150 JRFR/JRSR 5d" 5d" 3d" 11b" 11g" – – – – 6f" 4b" X" –

JRFB/JRSB 3i" 3e" – 8b" 8b" – – – – 2i" 2e" s" –

Panel Mount 6" 6" 5g" 2" 2d" 7a" 5f" – – 5b" 5b" X" 5a"

Standard (20°) 8j" 8j" 6j" 15g" 15e" 12W" 12j" – – 9e" 7a" c" –

200/270 JRFR/JRSR 8j" 8j" 6j" 15" 15d" – – – – 9e" 7a" c" –

JRFB/JRSB 4" 4" – 12b" 12b" – – – – 2f" 2f" X" –

Note: U = horizontal mounting hole centers; V = vertical mounting hole centers

J-Line Interconnection Systems – Dimensions

30-200/270 Amp, (30-200A Load Breaking) Maximum 600 VAC/250 VDC

Load Breaking Receptacles, Plugs, Connectors & Inlets

Heavy Industrial/ Marine

Russellstoll ®

412031.H02 JLINE 3/5 3/14/03 6:43 PM Page 39

Amperes Cat. No.

30 F30717A

60 F30718A

100 F30814A

200 F30815A

Replacement Interiors

For Receptacles, Connectors, Plugs & Male Inlets

Female Interiors: Receptacles & Connectors Male Interiors: Plug & Male Inlets

Poles/Wires 30 Amp 60 Amp 100/150 Amp 200/270 Amp 30 Amp 60 Amp 100/150 Amp 200/270 Amp

+ 2P2W JRU322 JRU622 JRU1022 JRU2022 JPU322 JPU622 JPU1022 JPU2022

2P3W JRU323 JRU623 JRU1023 JRU2023 JPU323 JPU623 JPU1023 JPU2023

* 3P3W JRU333 JRU633 JRU1033 JRU2033 JPU333 JPU633 JPU1033 JPU2033

3P4W JRU334 JRU634 JRU1034 JRU2034 JPU334 JPU634 JPU1034 JPU2034

* 4P4W JRU344 JRU644 JRU1044 JRU2044 JPU344 JPU644 JPU1044 JPU2044

*Includes equipment grounding lug for attachment to enclosure.

+For replacement only – includes equipment grounding lug.

Material – Molded composition with silvered copper contacts.

Cup Caps

For Watertight (Series JPS) Plugs – Standard or Reverse Service

Cup Caps are used:

* Where portable equipment is on a standby basis and plugs are not in use.

* To effectively protect insulation and contacts from excessive moisture, dirt, dust and corrosion.

Material – cast aluminum, corrosion-resistant copper-free alloy, electrostatic epoxy coated with steel braid cable attached.

J-Line Interconnection Systems – Accessories

30-200/270 Amp, (30-200A Load Breaking) Maximum 600 VAC/250 VDC

Load Breaking Receptacles, Plugs, Connectors & Inlets

Heavy Industrial/ Marine

Russellstoll ®

412031.H02 JLINE 3/5 3/14/03 6:43 PM Page 40

Cable Bushings

For J-Line Plugs and Connectors

Boxed catalog numbers are standard bushing sizes. To order non-standard bushing, specify as follows:

example JPS634H/JG65

Hole Diameter

for Cable 30 Amp 60 Amp 100/150 Amp 200/270 Amp

.375"JG31

.500"JG32

.563"JG325

.594"JG32B

.625"JG33 JG63

.750"JG34 JG64 JG104

.781"JG341

.875"JG35 JG65 JG105

.938"JG355

1.000"JG36* JG66 JG106 JG206

1.125"JG361*

1.188"JG67 JG107 JG207

1.313"JG108 JG208

1.375"JG69*

1.500"JG610* JG1010 JG2010

1.688"JG1011 JG2011

1.813"JG2012

1.875"JG1013*

2.000"JG2014

2.125"JG2015

2.500"JG2016*

Notes:

Boxed numbers denote standard bushing size supplied.

When ordering, select bushing size slightly larger than your cable O.D. for best fit.

Material – Neoprene

Identification

Letter Inside

Hole

Size No. 3 – 6 – 10 and 20

Standard Cable Bushings: * Oversize Cable Bushings:

J-Line Interconnection Systems – Accessories

30-200/270 Amp, (30-200A Load Breaking) Maximum 600 VAC/250 VDC

Load Breaking Receptacles, Plugs, Connectors & Inlets

Heavy Industrial/ Marine

Russellstoll ®

412031.H02 JLINE 3/5 3/14/03 6:43 PM Page 41

Adapters for Conduit and Fittings

For use on J-Line Plugs and Connectors

Adapters are tapped NPT standard pipe thread to accommodate

rigid conduit or standard connectors for armored and non-metallic

cable or flexible conduit.

Notes:

Material – cast aluminum, corrosion-resistant copper-free alloy, electrostatic

epoxy coated. Furnished complete with gasket and screws.

*JPA65 @ 1d" also available.

To specify standard plugs or connectors equipped with one of the above adapters, add the

catalog number of the adapter selected to the catalog number of the plug or connector.

Complete list price is the list price of the device plus list price of the adapter.

Example: Cat. No. JPS634H with adapter tapped

1-inch would be Cat. No. JPS634H/JPA63.

Description Amperage Cat. No.

30 JFC3

Flap Cover Assembly 60 JFC6

(Weathertight) 100/150 JFC10

200/270 JFC20

Screw Cap and 30 JSC3

Braid Cable 60 JSC6

Assembly 100/150 JSC10

(Watertight) 200/270 JSC20

JPA 64 Conduit Adapter

(replaces cable gland assembly)

Covers

For Connectors & Receptacles

E2630 CSA C22.2-182

J-Line Interconnection Systems – Accessories

30-200/270 Amp, (30-200A Load Breaking) Maximum 600 VAC/250 VDC

Load Breaking Receptacles, Plugs, Connectors & Inlets

Plug or Connector Sizes

30 Amp Tapped Hole 60 Amp Tapped Hole 100/150 Amp Tapped Hole 200/270 Amp Tapped Hole

Cat. No. Size NPT Cat. No. Size NPT Cat. No. Size NPT Cat. No. Size NPT

JPA31 d" JPA62 f" JPA104 1b" JPA205 1d"

JPA32 f" JPA63 1" JPA105 1d" JPA206 2"

JPA33 1" JPA64 1b"* JPA106 2" JPA207 2d"

Heavy Industrial/ Marine

Russellstoll ®

412031.H02 JLINE 3/5 3/14/03 6:43 PM Page 42

The toughest design and

construction in thermoplastic safety,

durability and performance, in UL94-

V0 flame rated DuraV material. With

DurOring sealed pins, sleeves and

interiors, watertight even unmated. A

30 & 50A unique Circuit Breaker

Interlock line in DuraV is the best

choice for 5 standard voltage

polarization options through 600VAC

(Interlock to 480VAC).

Rough service users can specify the

FS/FD in aluminum or brass for

marine duty. In 20 and 30A ratings,

many installations can also mate to

DuraGard units. Switched or Circuit

Breaker Interlocks are also available

in brass or aluminum. Our large

installed base can be supported with

many construction & product options.

USCG Accepted 20-50A

convenience Interlocked

Receptacles accept FS/FD and

DuraGard plugs. Built for rough

service installations in aluminum or

brass, in Switched or Circuit Breaker

formats. Extremely heavy duty

designs for maximum durability.

Thermoplastic International standard

IEC 309-2 or CEE-17 connector

usage is growing; especially in OEM,

export and standard performance

applications. The “IP67” style is

watertight when mated and directly

interchangeable with other

manufacturers. International

designations shadow U.S. amperage

ratings: 20/(16), 30/(32), 60/(63) and

100/(125) Amps. IP67 devices have

screw collars or flap/screw covers,

with catalog number “W” suffixes.

DuraGard

to 4P4W

20 thru 50A

Washdown Industrial & Light Marine

FS/FD

to 3P4W

20 thru 30A

IEC (IP67)

to 4P5W

20 to 100A

Interlocked

Outlets

20 thru 50A

Defined

Marine

Lighting Connectors

Shore to Ship Power

Low Power Welding

Power Distribution Panels

Shipboard Power Outlets

Barge Power Connection

Construction & Agricultural

Generator Set Panels

Portable Tools & Equipment

Irrigation Systems Panels

Portable Lighting & Equipment

Food Processing, Brewery/

Beverage, Pulp & Paper,

Pharmaceuticals

Portable Building Power

Welding Outlets

Motor Power Connections

Lighting Systems

Machinery Interconnections

Process Control Power Systems

OEM’s

Export Machinery

Critical Power Connections

& Welding Systems

Transportable Equipment

Typical Application Groups

Russellstoll Line Selections for Outdoor (and Indoor) Applications

• Any application where electrical connections need

protection from water and/or dust ingress to the contacts

or the wiring compartment.

• Cable-to-connector sealing and device locking designs

are critical.

• Thermoplastic connectors preferred: or aluminum

specified for rough services; (brass in many marine

installations).

Washdown/ Light Marine

Russellstoll ®

412031.H03 DGARD 3/5 3/14/03 6:45 PM Page 44

DuraGard®Features Make the Performance Difference.

Not just “watertight”; Waterproof for Washdown Duty: DurORing™Sealing

• Specifically designed for wet environments with our unique DurORing™ sealing system.

Unit is watertight mated or unmated.

• Eliminates need for costly “weather boots” or “adapters”.

• Compact Size.

• “Lockout Ready” plugs have padlock access hole in front. (30/50A).

Durable, Tough & Flame Safety Rated Housings

• DuraV™housing material specially selected for hot or cold washdown duty.

• Flame Safe UL94-V0 rated housings.

• Superior Performance in Corrosive Environments.

• High Visibility yellow housings.

Safe & Reliable Power Connections: Pin & Sleeve, Voltage Polarized

•Long Life: Round, Self Cleaning, Constant Pressure Pin & Sleeve Contacts, of Solid CDA

360 brass for long reliable electrical life.

•More Power, Operates Cooler: large circular electrical contact area allows more current

flow with lower temperature rise.

•Ground Pin Keyed for Voltage Polarization (O-ring seal)

Easy To Wire

•“No twistoff” Locking Plugs”: Integral Threaded Screw Collars and Compression type

Bushings make wiring a snap.

•Fast Assembly and Wiring: “Drop-In” rear loaded interiors use no assembly screws, versus

3-5 or more with other connectors. 30/50A connectors use unique E-Z Tite™external gland

lock screw, also.

DuraGard®Waterproof Connections

Washdown Duty, Chemical, Outdoor, Industrial & Marine Use Non-Metallic Plugs, Connectors Receptacles & Inlets – 20, 30 &

50 Amp, Maximum 600 VAC/250 VDC

The Next Generation: DuraGard®

Severe environments and high pressure washdown duty applications

require durable, waterproof and safe connections. Russellstoll takes design

reliability to new heights with Safety Grade™standards for truly waterproof

connectors. Many watertight specifications cover mated connections only.

DuraGard connectors are designed to be watertight mated or unmated,

thus offering the ultimate waterproof connection. DuraGard connectors are

also UL94-V0 flame rated for safety and utilize a durable, efficient pin &

sleeve contact design that is voltage polarized to meet NEC210-7 and

OSHA standards. DuraGard®… designed for maximum safety, durability

and performance.

Washdown/ Light Marine

Russellstoll ®

412031.H03 DGARD 3/5 3/14/03 6:45 PM Page 45

DuraGard®Pin and Sleeve Connections

Spring blade contact designs offer point contact only, with

minimal mechanical support in receptacles. Higher heat is

generated in use as contacts loosen with age and dirt

accumulation, resulting in failures. Exposed blade contacts

can easily be damaged. Contacts are both the electrical and

mechanical locking method.

Pin & Sleeve design allows higher current flow at cooler

temperatures due to large circular contact area. Sleeves act

as retainers for the pins making a reliable connection.

Shrouded pins & sleeves are protected from damage and

inadvertent access. Locking housing screw collars provide

for a reliable, long lasting connection, with electrical contacts

separate.

The Water Spray Test

1000 PSI water spray was directly applied at the face

of DuraGard receptacles. No damage occurred, and

no water penetrated the housing or cord seal.

DuraGard plugs, connectors and receptacles are

designed to withstand water spray test at 1000 PSI.

No extra cost boots or adapters required.

DuraGard: Designed For the Toughest Washdown Applications

Pulp & Paper Pharmaceutical ManufacturingFood Processing Beverage & Bottling

DuraGard®Waterproof Connections

Washdown Duty, Chemical, Outdoor, Industrial & Marine Use Non-Metallic Plugs, Connectors Receptacles & Inlets – 20, 30 &

50 Amp, Maximum 600 VAC/250 VDC

Pin & Sleeve

Bladed Plug & Receptacle Pin & Sleeve Connector & Plug

Spring Contacts

Blades

Shrouds

Sleeve Pin

Locking Screw Collar

Pin & Sleeve contact devices consist of round male pins

which are inserted into tubular female sleeves. Current flows

through a large pin-to-sleeve circular contact area. Because

current is not restricted through point contact only, higher

current flow and cooler operating temperatures are achieved

in a compact connection. Wiping action during insertion or

withdrawal provides positive self cleaning. Shrouded pins

and sleeves are protected from physical damage or casual

access and aid in polarization features of the line. The shroud

and screw collar completely lock plugs to receptacles or

connectors for a reliable connection. Step on the cord, kick or

drop a plug; your connection will remain tight. Pin & Sleeve

devices are the safety standard for high current applications

worldwide.

Washdown/ Light Marine

Russellstoll ®

412031.H03 DGARD 3/5 3/14/03 6:45 PM Page 46

20, 30 & 50 Amps, 600 VAC

20 Amp, 250 VDC

Safety Specified Voltage Connections:

• Safety Ground Makes First, Breaks Last.

• Voltage Polarized to Meet NEC210-7

and OSHA Standards.

High Reliability, High

Performance Connections:

• CDA 360 Solid Brass Pin &

Sleeve Contacts.

Long Lasting Self Cleaning

Connections:

• Full Round Pin & Sleeve Contacts.

Fast, Easy, Rear Load

Wiring & Assembly:

• Drop-in Assembly Interior.

• Sleeve & Cable Bushing.

• Easy-in pressure screw wiring

terminations.

Waterproof Cable Sealing:

• Neoprene Compression

Bushing Cable Locking System.

• Locking Bushing Nut with External

Cable Clamps.

• Bushing sizes available for any

cable size.

Durable & UL94-V0 Flame Rated

Housings

• DuraV™high impact body and collars.

• Thermoset Interiors.

• Dead Front Construction.

Waterproof Locking Connections:

• Locking Screw Collars with

O-ring gaskets.

• Housing mechanical support and

pin and sleeve connection.

Dry Wiring Compartments:

• DurOring™Sealing System for each pin

& sleeve and interior assembly.

(50 Amp Plug & Connector Shown)

Lockout Capable:

(30/50A Plugs)

• Access Hole (not seen) For

Padlock Hasp.

• Interlock Engagement

CDA 360 Solid Brass Pin &

Sleeve Contacts.

DuraGard®Waterproof Connections

Washdown Duty, Chemical, Outdoor, Industrial & Marine Use Non-Metallic Plugs, Connectors Receptacles & Inlets – 20, 30 &

50 Amp, Maximum 600 VAC/250 VDC

The Ultimate in Waterproof Connection

Russellstoll ®

Washdown/ Light Marine

Russellstoll ®

412031.H03 DGARD 3/5 3/14/03 6:45 PM Page 47

Performance – Electrical

Dielectric Voltage 3,000 Volts

Withstand

Max. Working 6000 volts RMS (minimum

creepage

Voltage and minimum clearance per UL

840)

Circuit Interrupting/ UL listed and CSA certified for

Load Breaking circuit interrupting at full rated

current.

Temperature Rise Max. 30°C temperature rise at full

rated current after 50 cycles of

overload at 150% rated current at

.75-pf.

Horsepower Per NEC 430-151 ratings

Performance – Mechanical

Impact Resistance Per UL 1682 Paragraph 34

Cord Round portable service cords. 10

Accommodation standard diameters from .405" to

1.00", custom sizes to spec.

Terminal In accordance with UL1682

Identification

Cable Pull Out In accordance with UL1682

Force

Product Identification label and molded in

Identification name

Lockout/Tagout Lockout/Tagout hole on plug

complies with OSHA Reg. 29 CFR

1910.147.

Performance – Environmental

Moisture Per UL1682 Paragraph 49.

Resistance Watertight/flap screw cover on

receptacle, O-Rings on all pins

and sleeves, interiors and plug

shell. Watertight even when not

engaged.

Flammability VØ or better per UL94

Operating Maximum Continuous: 95°C /

203°F

Temperatures Minimum: -40°C / -40°F w/o

impact

Chemicals Resists standard industrial

hydrocarbons, acids, bases and

solvents.

Material

Contact Carrier Molded arc resistant UL94-V0

Interior phenolic thermoset

Housing, Gland Nuts DuraV™ UL94-V0, High Impact

Screw Collar Rings Thermoplastic

O-Rings Buna-N (Nitrile)

Contacts: Pins Brass CDA 360

& Sleeves

Hinge Pins Stainless Steel

(Receptacle)

Terminals Brass CDA 360

Terminal Screws Stainless Steel

Flap Springs

Assembly Screws

Nuts, Hardware

Gland Friction 20 Amp - Nylon

Washer 30 & 50 Amp - Aluminum

Cable Clamp Bushing Neoprene

Approvals

E2630/E47956

LL14096

Engineering Specifications

DuraGard®Waterproof Connections

Washdown Duty, Chemical, Outdoor, Industrial & Marine Use Non-Metallic Plugs, Connectors Receptacles & Inlets – 20, 30 &

50 Amp, Maximum 600 VAC/250 VDC

Washdown/ Light Marine

Russellstoll ®

412031.H03 DGARD 3/5 3/14/03 6:45 PM Page 48

Catalog Numbers

Std. I.D.

Safety Bushing:

Voltage Polarization Plug/ Female

Amps Polarization (Receptacle) Male Plug Female Connector Conn.* Receptacle Female Plug Male Receptacle

❑❑ ♦

125 VAC 9P23U1__ 9C23U1__ 9R23U1W

250 VAC 9P23U2 9C23U2 9R23U2W

2P3W 277 VAC 9P23U3 9C23U3 9R23U3W

20A 480 VAC 9P23U4 9C23U4 9R23U4W

600 VAC 9P23U5 9C23U5 9R23U5W

thru 600VAC/250VDC 9P23U0 9C23U0 9R23U0W ❑♦

125 VAC 9P33U1 9C33U1 9R33U1W 9F33U1__ 9B33U1F

250 VAC 9P33U2 9C33U2 9R33U2W 9F33U2 9B33U2F

2P3W 277 VAC 9P33U3 9C33U3 9R33U3W 9F33U3 9B33U3F

30A 480 VAC 9P33U4 9C33U4 9R33U4W 9F33U4 9B33U4F

600 VAC 9P33U5 9C33U5 9R33U5W 9F33U5 9B33U5F

thru 600 VAC/250VDC 9P33U0 9C33U0 9R33U0W 9F33UØ 9B33UØF

125 VAC 9P53U1 9C53U1 9R53U1W 9F53U1 9B53U1F

250 VAC 9P53U2 9C53U2 9R53U2W 9F53U2 9B53U2F

2P3W 277 VAC 9P53U3 9C53U3 9R53U3W 9F53U3 9B53U3F

50A 480 VAC 9P53U4 9C53U4 9R53U4W 9F53U4 9B53U4F

600 VAC 9P53U5 9C53U5 9R53U5W 9F53U5 9B53U5F

thru 600 VAC/250VDC 9P53U0 9C53U0 9R53U0W 9F53UØ 9B53UØF

125/250 VAC 9P24U1 9C24U1 9R24U1W

250- 3ø VAC 9P24U2 9C24U2 9R24U2W

3P4W 480 3ø VAC 9P24U4 9C24U4 9R24U4W

20A 600 3ø VAC 9P24U5 9C24U5 9R24U5W

thru 600VAC / 250VDC 9P24U0 9C24U0 9R24U0W

125/250 VAC 9P34U1 9C34U1 9R34U1W 9F34U1 9B34U1F

250 3ø VAC 9P34U2 9C34U2 9R34U2W 9F34U2 9B34U2F

3P4W 480 3ø VAC 9P34U4 9C34U4 9R34U4W 9F34U4 9B34U4F

30A 600 3ø VAC 9P34U5 9C34U5 9R34U5W 9F34U5 9B34U5F

thru 600 VAC/250VDC 9P34U0 9C34U0 9R34U0W 9F34UØ 9B34UØF

125/250 VAC 9P54U1 9C54U1 9R54U1W 9F54U1 9B54U1F

250 3ø VAC 9P54U2 9C54U2 9R54U2W 9F54U2 9B54U2F

3P4W 480 3ø VAC 9P54U4 9C54U4 9R54U4W 9F54U4 9B54U4F

50A 600 3ø VAC 9P54U5 9C54U5 9R54U5W 9F54U5 9B54U5F

thru 600 VAC/250VDC 9P54U0 9C54U0 9R54U0W 9F54UØ 9B54UØF

Standard

0.625

For Optional

Sizes

See pg. H51

❑Add Suffix - / xxxx for bushing I.D. (page 51) or conduit adapter assembled.

♦ “W” suffix is watertight “F” suffix for splashproof spring flap cover.

* Consult Technical Services.

DuraGard®Waterproof Connections – Ordering Information

Washdown Duty, Chemical, Outdoor, Industrial & Marine Use Non-Metallic Plugs, Connectors Receptacles & Inlets – 20, 30 &

50 Amp, Maximum 600 VAC/250 VDC

Standard

0.700

For Optional

Sizes

See pg. H51

Standard

0.925

For Optional

Sizes

See pg. H51

Standard

0.625

For Optional

Sizes

See pg. H51

Standard

0.750

For Optional

Sizes

See pg. H51

Standard

0.925

For Optional

Sizes

See pg. H51

Washdown/ Light Marine

Russellstoll ®

412031.H03 DGARD 3/5 3/14/03 6:45 PM Page 49

Amps A* B C* Max AWG Terminal

Ø in./mm

20 Amp Inches 3.87 2.16 2.75 12 .140/.0055

mm 98.3 54.9 69.9

30 Amp Inches 5.385 2.38 4.16 8 .235/.0092

mm 136.6 60.5 105.7

50 Amp Inches 5.75 2.38 4.16 6 .235/.0092

mm 146.1 60.5 105.7

Plugs and Female Plugs (30/50A only) Connectors

* Note – Dimensions will vary slightly with assembly.

Receptacles and Male Receptacles (inlets – 30/50A only)

Amps F G H I J K M Max. AWG Terminal

Ø in/mm

20 Amp Inches 4.14 3.25 2.66 1.88 1.49 2.26 3.17 12 .140/.0055

mm 105.2 82.6 67.6 47.8 37.8 57.4 80.5

30 Amp Inches 4.14 3.25 2.66 1.88 2.44 2.71 4.12 8 .235/.0092

mm 105.2 82.6 67.6 47.8 62.0 68.8 104.6

50 Amp Inches 4.14 3.25 2.66 1.88 2.44 2.71 4.12 6 .235/.0092

mm 105.2 82.6 67.6 47.8 62.0 68.8 104.6

Screw cover shown. Flap cover also available; no dimensional changes.

Dimensions

DuraGard®Waterproof Connections

Washdown Duty, Chemical, Outdoor, Industrial & Marine Use Non-Metallic Plugs, Connectors Receptacles & Inlets – 20, 30 &

50 Amp, Maximum 600 VAC/250 VDC

Amps D E Max AWG Terminal

Ø in./mm

20 Amp Inches 4.75 1.88 12 .140/.0055

mm 120.7 47.8

30 Amp Inches 6.25 2.13 8 .235/.0092

mm 158.8 54.1

50 Amp Inches 6.25 2.13 6 .235/.0092

mm 158.8 54.1

Washdown/ Light Marine

Russellstoll ®

412031.H03 DGARD 3/5 3/14/03 6:45 PM Page 50

Max. Cable O.D. (Inches) 20 Amp 30 & 50 Amp

0.375 C16984A

0.437 C16984B

0.500 C16984C

0.545 2000-11

0.562 C16984D

0.606 B16506

0.620 2000-03

0.625 B16524

0.700 2000-04

0.750 2000-01

0.800 2000-06

0.870 2000-02

0.925 2000-12

1.000 2000-05

Cast Aluminum Cast Brass Use with:

Single 3711A 3731 20A,

Double 3712A 3732 30A

DSFD 3781A 3782 50A

Size 20 Amp 30 Amp 50 Amp

d"9X2C50 ––

f" 9X2C75 9X3C75 9X5C75

1" – 9X3C10 9X5C10

Cast Aluminum Cast Brass

3678A 3678B

Conduit Boxes (For Surface Mounting)

45° Angle Adapter

Note: f" NPT Hole Std.

Additional Accessories Are Available. Consult Factory.

Conduit Adapter Kits

(Plugs or Connectors)

Screw Cap / Cup Cap

20 Amp 30 Amp 50 Amp

Screw Cap (Connector) 9X2PSC 9X3PSC 9X5PSC

Cup Cap (Plug) — F26874C F26874C

Material – oil resistant neoprene.

State Catalog number followed by slash/ __ and bushing code;

Example: 9P33U1/1000

20 Amp

Cable Bushing

30 & 50 Amp

Cable Bushing

Type FD

4.12"

.31"

4.12"

2.62"

3.62"

3.18"

MTG

.31"

2 MTG. Holes

4.37"

MTG

Catalog Number 3781A

DuraGard®Waterproof Connections – Accessories

Washdown Duty, Chemical, Outdoor, Industrial & Marine Use Non-Metallic Plugs, Connectors Receptacles & Inlets – 20, 30 &

50 Amp, Maximum 600 VAC/250 VDC

Note: _ Suffix to plugs/connectors for

assembly from factory.

(Minimum Limit 85% of O.D. Size for Sealing)

Cable Bushings

Washdown/ Light Marine

Russellstoll ®

412031.H03 DGARD 3/5 3/14/03 6:45 PM Page 51

Catalog Numbers

Amps Voltage Polarization Male Interior Assembly Female Interior Assembly

125VAC 9XM23U1 9XF23U1

250VAC 9XM23U2 9XF23U2

2P3W 277VAC 9XM23U3 9XF23U3

20A 480VAC 9XM23U4 9XF23U4

600VAC 9XM23U5 9XF23U5

thru 600VAC / 250VDC 9XM23U0 9XF23U0

125VAC 9XM33U1 9XF33U1

250VAC 9XM33U2 9XF33U2

2P3W 277VAC 9XM33U3 9XF33U3

30A 480VAC 9XM33U4 9XF33U4

600VAC 9XM33U5 9XF33U5

thru 600VAC / 250VDC 9XM33U0 9XF33U0

125VAC 9XM53U1 9XF53U1

2P3W 250VAC 9XM53U2 9XF53U2

50A 480VAC 9XM53U4 9XF53U4

600VAC 9XM53U5 9XF53U5

thru 600VAC / 250VDC 9XM53U0 9XF53U0

125VAC 9XM24U1 9XF24U1

3P4W 250VAC 9XM24U2 9XF24U2

20A 480VAC 9XM24U4 9XF24U4

600VAC 9XM24U5 9XF24U5

thru 600VAC / 250VDC 9XM24U0 9XF24U0

125VAC 9XM34U1 9XF34U1

3P4W 250VAC 9XM34U2 9XF34U2

30A 480VAC 9XM34U4 9XF34U4

600VAC 9XM34U5 9XF34U5

thru 600VAC / 250VDC 9XM34U0 9XF34U0

125VAC 9XM54U1 9XF54U1

3P4W 250VAC 9XM54U2 9XF54U2

50A 480VAC 9XM54U4 9XF54U4

600VAC 9XM54U5 9XF54U5

thru 600VAC / 250VDC 9XM54U0 9XF54U0

Replacement Interiors

DuraGard®Waterproof Connections – Accessories

Washdown Duty, Chemical, Outdoor, Industrial & Marine Use Non-Metallic Plugs, Connectors Receptacles & Inlets – 20, 30 &

50 Amp, Maximum 600 VAC/250 VDC

Washdown/ Light Marine

Russellstoll ®

412031.H03 DGARD 3/5 3/14/03 6:45 PM Page 52

3P4W

50A

Features & Benefits

Circuit Breaker Interlocked Outlet.

• 30A & 50A ranges and polarizations to 480VAC.

• 22KA Interrupt Capacity Breaker.

• Easy handle reset after trip.

• Auxiliary switch or other options.

User Friendly – Flexible Mounting.

• Variable footprint mounting tabs.

• Compact size fits 8" standard I-Beam webs.

• Conduit entry from top, bottom or side.

• Large red handle with lockout access.

Flame Rated & DuraV™Tough Housing.

• UL94-V0 housing and interior with

Stainless Steel components.

• High impact thermoplastic housing.

• NEMA 4X construction.

Dimensions

7.00

5.25

MTG

13.47

MTG

13.46 12.00

8.13

“A”

side

entry

“B” conduit

entry standard

The only non-metallic, 22KAIC, 20, 30, & 50A series circuit breaker

interlocked receptacle available today.

3P4W

30A

Notes: 1. Change suffix for alternate trip ratings. Example: 9MT54U2W30B - 50 Amp, 3P4W, Safety Interlock with 30 Amp circuit breaker, conduit top entry.

♦Change

“W” to “F” for flap cap access. Example: 9MI34U2F30B - 30 Amp, 3P4W, Safety Interlock with

non-automatic safety switch and flap cap.

DuraGard®Waterproof Connections

Washdown Duty, Chemical, Outdoor, Industrial & Marine Use Non-Metallic Plugs, Connectors Receptacles & Inlets – 20, 30 &

50 Amp, Maximum 600 VAC/250 VDC

Safety Interlocks

Ordering Information

Cat. No.

3P4W examples shown: Safety Interlock

Safety Interlock Circuit Breaker Mating With Non-Automatic

AMPS Voltage Polarization With Circuit Breaker Trip Rating Plug Safety Switch

♦1

125/250 VAC 9MT34U1W30B 30A 9P34U1 9MI34U1WNAB

250 3Ø VAC 9MT34U2W30B 30A 9P34U2 9MI34U2WNAB

480 3Ø VAC 9MT34U4W30B 30A 9P34U4 9MI34U4W

600 3Ø VAC 9MT34U5W30B 30A 9P34U5 9MI34U5WNAB

Thru 600 VAC/ 3P4W 9MT34U0W30B 30A 9P34U0 9MI34U0

WNA

125/250 VAC 9MT54U1W50B 50A 9P54U1 9MI54U1WNAB

250 3Ø VAC 9MT54U2W50B 50A 9P54U2 9MI54U2W

480 3Ø VAC 9MT54U4W50B 50A 9P54U4 9MI54U4WNAB

600 3Ø VAC 9MT54U5W50B 50A 9P54U5 9MI54U5W

Thru 600 VAC/ 3P4W

9MT54U0W50B 50A 9P54U0 9MI54U0WNAB

Washdown/ Light Marine

Russellstoll ®

412031.H03 DGARD 3/5 3/14/03 6:45 PM Page 53

Safety Interlocks Engineering Specifications

Performance – Electrical

Dielectric Voltage 3,000 Volts

Withstand

Max. Working 480 volts RMS (minimum creepage

Voltage distance and minimum clearance

per UL 840) (using circuit breaker)

Circuit Interrupting/ UL listed and CSA certified for

Load Breaking circuit interrupting at full rated

current.

Temperature Rise Max. 30°C temperature rise at full

rated current after 50 cycles of

overload at 150% rated current at

.75-pf.

Shrouded Contacts Complies with California Code Title

8, Art. 51,S2510.7(b) for devices

exceeding 300 VAC

Horsepower Exceeds NEC 430-151 ratings

(Circuit Breaker)

Performance – Mechanical

Impact Resistance Per UL 1682 Paragraph 34

Wiring Conduit Entries at top, side and

Accommodation bottom. .750" NPT top entry

standard

Terminal In accordance with UL1682

Identification

Plug Pull Out In accordance with UL1682

Force

Product Identification label

Identification

Lockout/Tagout Lockout/Tagout access on switch

complies with OSHA Reg. 29 CFR

1910.147

Performance – Environmental

Moisture Per UL1682 Paragraph 49.

Resistance Watertight/flap screw cover on

receptacle, O-Rings on all pins

and sleeves, interiors and plug

shell. Watertight even when not

engaged. (Screw cover closed /

locked)

Flammability VØ or better per UL94

Operating Maximum Continuous: 95°C /

203°F

Temperatures Minimum: -40°C / -40°F w/o impact

(note: per C/B trip curves at

elevated temps.)

Chemicals Resists standard industrial

hydrocarbons, acids, bases and

solvents.

UV Resistance UV stabilized material.

Material

Contact Carrier Molded arc resistant UL94-V0

Interior thermoset material

Housing, Gland Nuts DuraV™ UL94-V0, High Impact

Screw Collar Rings Thermoplastic

O-Rings Buna-N (Nitrile)

Contacts: Pins Brass CDA 360

& Sleeves

Hinge Pins Stainless Steel

(Receptacle)

Terminals Brass CDA 360

Terminal Screws Stainless Steel

Flap Springs

Assembly Screws

Nuts, Hardware

Approvals

DuraGard®Waterproof Connections

Washdown Duty, Chemical, Outdoor, Industrial & Marine Use Non-Metallic Plugs, Connectors Receptacles & Inlets – 20, 30 &

50 Amp, Maximum 600 VAC/250 VDC

Washdown/ Light Marine

Russellstoll ®

412031.H03 DGARD 3/5 3/14/03 6:45 PM Page 54

The FS/FD general purpose interconnection system is

designed for lower amperage marine and rough service

applications, with rugged die cast aluminum housings and

epoxy powder coated finishes. Interlocked receptacles add

Branch Circuit protected outlet capability, and base

receptacles fit existing Russellstoll FS, FD and DSFD single

and multi-gang back boxes. Its versatility and watertight

features make it ideal for marine and light industrial

applications.

Safety

• Circuit-interrupting up to 30A, 250VAC

(20A, 600VAC)

• Factory polarized interiors provide for mating of same

voltage/same type devices, thru configured ground pins and

housing features.

• Shell grounding by means of ground strap integral with ground

contact for assured assembly safety.

Durability

• Constructed of copper-free cast aluminum (Brass construction

also available).

• Optional conduit adapters, strain reliefs and cable bushings

available. (Modified catalog number construction.)

• Non-metallic versions of most metallic plugs and receptacles

also available. (See DuraGard)

Performance

• Precision-made, self-aligning and self-wiping contacts.

• Devices available in watertight and weathertight versions.

• Solderless binding screw terminals for convenient wiring.

(20A, 2P3W devices have set screw pressure terminals)

FS/FD line also includes NEMA type blade receptacles. See page H62.

FS/FD™10-30A Metallic

Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets.

10-30A, Maximum 600 VAC/250VDC

Washdown/ Light Marine

Russellstoll ®

412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 55

Plug & Connector ( + Reverse Service Female Plug)

Receptacle ( + Reverse Service Male Inlet)

Gasketed screw collar for watertight connection when plug is mated to

receptacle or connector.

Cast aluminum, corrosion resistant copper-free alloy or cast

brass housings, for rough duty or marine service.

2 Layer electrostatic epoxy powder coat finish.

Gland nut and oil resistant neoprene cable bushing

gland to prevent dust and moisture accumulation.

Compression-style cable bushing and

gland nut system. External cable clamping

or conduit fitting adapters available

separately or as standard product.

(Modified catalog number can include

special construction or bushing size.)

6 Voltage polarizations

available from U0-U5.

(2p3w; 3p4w in UØ)

Ground contacts

“make first” and

“break last” for safety.

Furnished with single gang conduit box standard; die cast or heavy duty thick wall cast boxes

available (copper-free aluminum or brass). Can be pre-drilled to customer specification.

Water proof gasketed flap-screw cap.

Molded arc-resisting interiors with precision made, self-

wiping, self-aligning brass contacts.

Housings positively grounded by phosphor bronze

ground straps integral with ground contact.

Contacts “make” first and “break” last for safe ground.

Available in brass for marine applications.

FDWS-62 box shown.

See accessories for complete

box selections.

FS/FD™10-30A Metallic

Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets.

10-30A, Maximum 600 VAC/250VDC

Washdown/ Light Marine

Russellstoll ®

412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 56

Performance – Electrical

Dielectric Voltage 3,000 Volts

Withstand

Max. Working 600 volts RMS (minimum creepage

Voltage distance and minimum clearance

per UL 840)

Circuit Interrupting/ UL listed and CSA certified for

Load Breaking circuit interrupting at full rated

current.

Temperature Rise Max. 30°C temperature rise at full

rated current after 50 cycles of

overload at 150% rated current at

.75-pf.

Shrouded Contacts Complies with California Code Title

8, Art. 51,S2510.7(b) for devices

exceeding 300 VAC

Horsepower Per NEC 430-151 ratings (non-

interrupting)

Performance – Mechanical

Impact Resistance Per UL 1682 Paragraph 34

Cord Round portable service cords per

Accommodation UL standard 62 & CSA C22.2 No.

49.1

Terminal In accordance with UL1682

Identification

Cable Pull Out In accordance with UL1682

Force

Product Identification label and name

Identification per UL 1686

Performance – Environmental

Moisture Per UL1682 Paragraph 49.

Resistance Watertight/flap screw cover on

receptacle.

Flammability VØ / 5VA per UL94

Operating Maximum Continuous: 95°C /

203°F

Temperatures Minimum: -40°C / -40°F w/o

impact

Chemicals Resists standard industrial

hydrocarbons, acids, bases and

solvents.

Material

Contact Carrier Thermoset

Interior

Housing, Gland Nuts Cast Aluminum or Brass

Screw Collar Rings

Contacts: Pins Brass

& Sleeves

Hinge Pins Stainless Steel

(Receptacle)

Terminals Brass

Terminal Screws Stainless Steel

Flap Springs

Assembly Screws

Nuts, Hardware

Gland Friction Washer Brass or Aluminum

Cable Clamp Bushing Neoprene

Approvals

E2630/E47956 LR14096

FS/FD™10-30A Metallic

Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets.

10-30A, Maximum 600 VAC/250VDC

Engineering Specifications

Washdown/ Light Marine

Russellstoll ®

412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 57

Poles Polarization Aluminum Cast Brass Aluminum Cast Brass

Wires Amperes Voltage (Receptacle)

250 V 3720U-2 3720BU-2 3913U-2 3913BU-2

277 VAC 3720U-3 3720BU-3 3913U-3 3913BU-3

15 A 480 VAC 3720U-4 3720BU-4 3913U-4 3913BU-4

600 VAC 3720U-5 3720BU-5 3913U-5 3913BU-5

250 VAC 3720 3720B 3913 3913B

20 A 125 V 3720U-1 3720BU-1 3913U-1 3913BU-1

30 A 250 VAC 3750 3750B 3933 3933B

10 A 600 VAC 3730 3730B 3914 3914B

15 A 250 VAC 3730 3730B 3914 3914B

20 A 600 VAC 3760 3760B 3934 3934B

30 A 250 VAC 3760 3760B 3934 3934B

2P3W3P4W

Cable Bushings – oil-resistant, neoprene cable bushing is regularly

furnished with hole sizes listed above. Other hole sizes are available at

no extra cost when specified on order. See page H61 for available sizes.

Screw Caps For Connectors can be furnished with retained screw

cap at extra cost. For Kits order:

9X2PSC 20A Screw Cap

9X3PSC 30A Screw Cap

F26874C 30A Plug Cup Cap

Standard Cable Bushing Hole Diameter

Prefix Hole Dia. Prefix Hole Dia. Prefix Hole Dia.

3720 3730 3750, 3760

3913 e" 3914 W" 3933, 3934 f"

3789 3790 3809, 3810

For other plug & connector accessories see pages H62 and H63 H61

Plugs can be furnished with adapters to accommodate rigid conduit or

standard connectors for armored cable or flexible conduit, see page H61.

*See also DuraGard section for Thermoplastic families.

FS/FD™10-30A Metallic – Ordering Information

Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets.

10-30A, Maximum 600 VAC/250VDC

Male Plugs Female Connectors

Washdown/ Light Marine

Russellstoll ®

412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 58

(Inlets)

Aluminum Cast Brass Aluminum Cast Brass Aluminum Cast Brass

with Box ** with Box ** w/Box FDWS-62 w/Box 3731

3743U-2 3763U-2 3789U-2 3789BU-2 3776U-2 3779U-2

3743U-3 3763U-3 3789U-3 3789BU-3 3776U-3 3779U-3

3743U-4 3763U-4 3789U-4 3789BU-4 3776U-4 3779U-4

3743U-5 3763U-5 3789U-5 3789BU-5 3776U-5 3779U-5

3743 3763 3789 3789B 3776 3779

3743U-1 3763U-1 3789U-1 3789BU-1 3776U-1 3779U-1

3753 3773 380913809B13796237993

3744 3764 3790 3790B 3777 3780

3754 3774 3810 3810B 3797 3800

1 Also in plastic. Use 3809P or 9F33UO

2 Also in plastic. Use 3796P – Aluminum back box (use 3797-P for brass)

3 Also in plastic. Use 3799P (Brass J-Box) or 9B33UØF (w/o J-Box)

Material Amperes Box

Aluminum 10, 15 & 20 FSWS-62

30 FDWS-62

Brass 10, 15 & 20 3721

30 3731

Notes:

• For 20/30A thermoplastic devices, see DuraGard section.

• Mating with DuraGard Line

-20A devices will mate and lock across lines.

-30A metal male devices cannot mate to DuraGard 30A female devices can be mixed.

** Receptacles come with the following boxes:

Female Plugs Male Receptacles

For NEMA style (bladed) Convenience

Receptacles, see page H62.

FS/FD™10-30A Metallic

Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets.

10-30A, Maximum 600 VAC/250VDC

Female Receptacles Reverse Service

Washdown/ Light Marine

Russellstoll ®

412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 59

Amps A B C E F G H

10 Amp Inches 1.75 3.62 2.25 2.00 4.00 1.87 0.75

mm 45.65 92.07 57.15 50.80 101.60 47.62 19.050

15 Amp Inches 1.75 3.62 2.25 2.00 4.00 1.87 0.75

mm 45.65 92.07 57.15 50.80 101.60 47.62 19.050

20 Amp Inches 1.75 3.62 2.25 2.00 4.00 1.87 0.75

mm 45.65 92.07 57.15 50.80 101.60 47.62 19.050

30 Amp Inches 1.87 3.75 2.25 2.25 4.25 2.25 1.12

mm 47.62 95.25 57.15 57.15 107.95 57.15 28.57

CHE

Max. Cable

Dia.

Max. Cable

Dia.

Plugs and Female Plugs Connectors

Receptacles & Male Receptacles

Plug, Female Plug & Connector Dimensions

Standard Die Cast Aluminum Back Box

(FSWS/FDWS)

Cast Aluminum / Cast Brass Back Box

(3701-3732 Series)

FS/FD™10-30A Metallic

Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets.

10-30A, Maximum 600 VAC/250VDC

Dimensions

Washdown/ Light Marine

Russellstoll ®

412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 60

Hole Diameter Type 2 Type 3

for Cable (inches) 10 Amp 20 & 30 Amp

.313 SG05

.375 SG1 JG31

.438 SG15

.500 SG2 JG32

.531 SG2A

.563 SG25 JG325

.594 SG2B

.625 SG3 JG33

.688 SG3A

.750 SG4 JG34

.875 JG35

1.000 JG36**

1.125 JG361**

Adapter tapped with NPT thread to accommodate

armored and non-metallic cable or flexible conduit.

Plug or Cast Cast

Connector Aluminum Brass Tapped

Size Cat. No. Cat. No. NPT

Ex: 3913 FSA11 FSA11B d"

10 -20 Amp FSA12 FSA12B f"

Ex: 3934 FSA21 FSA21B d"

20/30 Amp FSA22 FSA22B f"

FSA23 FSA23B 1"

Type FSA furnished complete with gasket.

Combination Gland Nut and Cable Clamp Conduit Adapters

Cable Bushings

Material – oil resistant neoprene.

**Special for large O.D. cable.

Type 2

Cable Bushing

Type 3

Cable Bushing

For Plugs & Connectors – Accessories

Provides extra clamping protection in hard service

applications. Relieves terminals and rubber gland of all

cable strain.

Plug or Cast Cast Max.

Connector Aluminum Brass Cable

Size Cat. No. Cat. No. Dia.

Ex: 3913 3905 3905B .62"

10-20 Amp

Ex: 3934 3906 3906B 1.12"

20/30 Amp

Notes:

Material – cast aluminum, corrosion-resistant, copper-free alloy, cast brass,

epoxy powder coat finish.

FS/FD™10-30A Metallic

Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets.

10-30A, Maximum 600 VAC/250VDC

Notes:

When standard plugs or connectors are required to be furnished with one or more of

the above accessories, add the suffix and catalog number of the accessory selected to

the catalog number of the plug or connector. Complete list price is the total of the list

price of the device plus the list price of the accessory.

EXAMPLES – Using Catalog No. 3934:

Combo. Gland Nut & Cable Clamp 3934-3906

Adapter at f" 3934-FSA22

d" Cable Bushing 3934-JG323

Washdown/ Light Marine

Russellstoll ®

412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 61

Weathertight (Flap Cap) Watertight (Screw Cap)

Cast Aluminum

2P3W NEMA Aluminum Brass (FDWS-62)uAluminum Brass

Rating* Duplex Receptacle Single Receptacle Duplex Receptacle Single Receptacle Single Receptacle

15 Amp 125V 3998G** 3918G 3960G 3910G 3920G

5-15

20 Amp 125V 3998G-20** 3918G-20 3960G-20 3910G-20 3920G-20

5-20

Convenience Bladed NEMA Style Receptacles

Dimensions

Duplex Receptacles

2.75"

MTG

4.81"

2.66"

4.87" MTG

.28" Dia.

(2) MTG

Holes

.75" Max. Conduit

Notes:

Finish – Cast aluminum, corrosion-resistant copper-free alloy, epoxy powder coat

finish. Cast brass, national finish.

Gang Types – Can be furnished in gang or tandem units in combination with other

Russellstoll FS/FD devices. See Accessory reference charts on page H24 for more

information.

Outlets – Unless otherwise specified, furnished with one

f" outlet at B or D. Additional or larger outlets charged extra –

see price list. Maximum outlet one inch, four way. Specify size

and location. Use symbols as indicated on diagram.

* Can be furnished with 250 Volt receptacles. Price on application. All the above

receptacles accommodate standard convenience-type plugs.

** The aluminum duplex cover assembly will accept many varied electrical and

electronic devices. Please contact your local representative or the factory with your

requirements.

◆Furnished with stamped Flap Cover made of heavy gage steel, cadmium plated, with

spring-hinged flap.

FS/FD™10-30A Metallic

Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets.

10-30A, Maximum 600 VAC/250VDC

Designed for rugged service/commercial interface, the

receptacles below accommodate standard bladed

convenience type plugs. They can be furnished in single or

tandem units and in combination with other Russellstoll

FS/FD devices. Each includes a standard heavy duty cast

back box.

Ordering Information

Washdown/ Light Marine

Russellstoll ®

412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 62

Conduit Boxes

Type FS (shallow) & Type FD (deep)

No. of Gangs Type Cast Aluminum Cast Brass *Overall Dimensions For Use With:

FS 3701A 3721 4.12" x 2.62" x 2.31" 15-20A

Single FD 3711A 3731 4.12" x 2.62" x 2.94" 30A

DSFD 3781A 3782 4.12" x 3.62" x 4.12" 30A

Two FS 3702A 3722 4.12" x 5.5" x 2.25" 15-20A

FD 3712A 3732 4.12" x 5.62" x 2.87" 30A

Single Gang Two Gang DSFD

Notes:

When type FD devices (20A) are to be mounted in boxes, type FD boxes should be

used. FS boxes will not accommodate FD devices. (30A or 3P4W)

Mounting – all the above boxes are for surface mounting. For flush mounting see

page H64.

Boxes – Cast brass, natural finish. Cast aluminum, corrosion resistant

copper-free alloy, epoxy powder coat finish.

* Dimensions are overall exclusive of conduit pads and mounting lugs.

Outlets – unless otherwise specified, furnished with one .75" outlet per gang, top or

bottom. Additional outlets charged extra – see price list. Specify size and location.

Maximum Conduit – FS and FD: 1", one per gang top and bottom and one each side.

DSFD: one 1.5" or two .5" top and bottom.

Cast iron available on special order – consult factory.

Dimensions

FS/FD DSFD Multiple Gang

1.38

.31

4.50

1.06

4.12

3.00

MTG

2.62 Ø.28, 4 PLS

3.38 MTG

FS/FD™10-30A Metallic – Accessories

Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets.

10-30A, Maximum 600 VAC/250VDC

Aluminum boxes have 6-32 cover mounting holes tapped to

accommodate all FS and FD cover assemblies. Brass boxes

have 10-24 cover mounting holes tapped to accommodate all

FS and FD cover assemblies.

4.12"

.31"

4.12"

2.62"

3.62"

3.18"

MTG

.31"

2 MTG. Holes

4.37"

MTG

A" –

MTG.

4 MTG.

Holes

MTG.

2.87"

FS FD FS FD

6.50" 6.50" 5.50" 5.62"

Type A

FS 2.31

FD 2.94

Multiple Gang Dimensions

Washdown/ Light Marine

Russellstoll ®

412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 63

Adapter Flush Frames*

For mounting to standard wall outlet boxes (2 screw mount).

Adapters and covers to fit boxes on page H64-H65.

Blank Cover* Flush Wall Mounting Extension*

Covers Standard FS/FD box openings.

Cast Aluminum 3677A

Cast Brass 3687

Cast Aluminum 3679A

Cast Brass 3679B

No. of Gangs Cast Aluminum Cast Brass Overall Dimensions

13671A 3681 5" x 3.5"

23672A 3682 5" x 6.5"

2.95"

1.87"

3.25" 4.15"

.15"

1.87"

5" 3.25"

2.62"

3.5"

4.12"

3.25"

1.87"

.21" DIA.

4 MTG.

Holes

Front Back

FS/FD™10-30A Metallic – Accessories

Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets.

10-30A, Maximum 600 VAC/250VDC

Washdown/ Light Marine

Russellstoll ®

412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 64

45° Angle Adapter*

Mounts to any FS/FD box.

Cast Aluminum 3678A

Cast Brass 3678B

Notes:

* Furnished complete with gasket and screws.

Materials: Cast aluminum, corrosion-resistant, copper-free alloy, epoxy powder coat

finish. Cast brass, natural finish.

2.25"

MTG.

4.87"

MTG.

2.25"

4.81"

.28" Dia.

(2) MTG.

Holes

4.87"

MTG.

2.25"

MTG.

.28" Dia.

(2) MTG.

Holes

2.25"

5.37"

.75"

.25"

2.94"

2.31"

Conduit Entries

Cat. No. Top Bottom

FSWS-62 f" NA

FDWS-62 f" NA

FDWS-622 f" f"

FDWS-63 1" NA

FDWS-633 1" 1"

Type FSWS and FDWS (with mounting shelf

for box-mounted devices)

Aluminum Die-Cast Boxes with cover mounting holes tapped

for 6-32 screws to accommodate all FS and FD cover

assemblies.

Notes: Boxes – Aluminum die-cast, corrosion-resistant, copper-free alloy, epoxy powder

coat finish.

Outlets – standard as listed.

Mounting – all of the above boxes are for surface mounting.

FS/FD™10-30A Metallic – Accessories

Metallic Plugs, Connectors, Receptacles and Reverse Service Female Plugs/Male Inlets.

10-30A, Maximum 600 VAC/250VDC

Washdown/ Light Marine

Russellstoll ®

412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 65

Marine/Series Industrial – 20 & 30 Amp, 250VAC

Mechanically interlocked FS/FD Interface receptacle outlets,

available through 30 Amp 250VAC, provide added electrical

safety during in branch circuits.

By design, the plug must be fully inserted into the

interlocked receptacle before the switch or circuit breaker

can be turned to the “ON” position; and the switch or circuit

breaker must be in the “OFF” position before the plug can

be withdrawn. This design ensures that when properly

installed and operated, the circuit is made and broken by

the switch or circuit breaker, not by the connectors.

As with all Russellstoll products, Mechanically Interlocked

receptacles were designed with Safety, Durability and

Performance in mind.

Safety

• Mechanical linkage prevents plug insertion or withdrawal

unless switch is in “off” position.

• Circuit breaker protection available on many models.

• Ground contacts make first, break last.

Durability

• Constructed of copper-free cast aluminum (some types

available in brass)

• Sturdy die cast and sand cast housings.

Performance

• Precision-made, self-aligning and self-wiping contacts.

• Receptacles provided with spring-actuated, self-closing

flaps.

• Devices available in watertight and weathertight versions.

• Solderless screw terminals for convenient wiring.

Mechanically Interlocked Receptacles

Washdown/ Light Marine

Russellstoll ®

412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 66

Mechanically Interlocked Receptacle with Circuit Breaker

Mechanically Interlocked Receptacle with Switch

Poles/ Trip Aluminum FS/FD DuraGard Bushing

Wires Rating Receptacle w/Box Plug Plug I.D.

2P3W 20A F33048B 3750 9P33UØ e"

30A F33048C 3760

3P4W 20A F33054B 3760 9P34UØ f"

30A F33054C 3760

50A, 250V*

3P4W 50A C1479AH 3760 9P34UØ* g"

Aluminum** FS/FD Brass FS/FD DuraGard Bushing

Poles/Wires Receptacle w/Box Plug Receptacle w/Box Plug Plug I.D.

2P3W F20493C 3750 1593LP 3750B 9P33UØ e"

3P4W F20493A** 3760 1594LP 3760B 9P34UØ f"

Rating:

20 Amp/600VAC

30 Amp/250VAC

**Flap cover brass version Suffix -B.

Rating:

20 Amp/250VAC

30 Amp/250VAC

Note: For Panel Mounting or Cover Assemblies only, please contact factory.

* Consult Technical Services for all 50A Trip applications (30a device, 50A trip) See also DuraGard Interlocks.

For brass versions, contact Technical Services.

Mechanically Interlocked Receptacles – Ordering Information

Washdown/ Light Marine

Russellstoll ®

412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 67

Interlocked with Switch Surface Mount

Dimensions

Interlocked with Circuit Breaker

4.5"

6.75"

4.81"

2.93" 1.87"

1.25" Max. Conduit

Top & Bottom only

5.06"

5.87"

MTG

5.43"

.34" Dia.

4 MTG.

Holes

7.50"

6.75"

8.50"

.34"

5.25"

Plugged Drainhole

(1/8" 27 NPT)

Machine Panel Mount Floor Extension Mount

4.5"

6.75"

2.5"

3.37"

6.37"

5.46"

3.12"

3.68"

.37" .87"

.75"

12-24 NC

28 Tap

6 Req'd

.43"

45°

3.37"

Standard Plug

4.88"

2.13"

Amps A* B C*

30 Amp Inches 5.38 2.38 4.16

mm 136.6 60.5 105.7

50 Amp Inches 5.75 2.38 4.16

mm 146.1 60.5 105.7

30/50 Amp DuraGard

20/30 Amp FS/FD

(also as replacement cover assembly)

Cat. nos. F18196B&C and F20493A&B

Housings:

Cast Brass, Natural Finish.

Cast Aluminum, corrosion-resistant, copper-free alloy, epoxy

powder coat finish.

Cable Bushings: Oil resistant neoprene strain-relief cable

bushings regularly furnished with hole size as listed for plug.

Other hole sizes available if specified on order. See

Accessory Reference Section, Bushing Sizes Page H61.

Outlets: Unless otherwise specified, boxes are furnished

blank.

Receptacle Interlocked With Switch –

Maximum conduit outlets 1f" top

and bottom. Specify outlets required.

Receptacle Interlocked With Circuit

Breaker – Maximum conduit outlet

1f" at locations V, W, X, Y and Z

as per diagram. Specify outlets

required, use symbols.

Specifications

Switch

Circuit Breaker

Mechanically Interlocked Receptacles

Washdown/ Light Marine

Russellstoll ®

412031.H04 FS/FD 3/5 3/14/03 6:47 PM Page 68

Safety, Performance and Durability… In A Snap!

Extensive Product Family

• Safe and reliable, portable electrical connections.

• Wide variety of Plugs, Connectors, Receptacles, Inlets and Mounting Boxes.

• Watertight (IP67) and Splashproof (IP44) versions available.

• 20, 30, 60 and 100 Amp ratings for small, medium or large current loads.

• CULus Listed for North American ratings.

• UL classified to IEC309-1 and IEC309-2 for North American and

International ratings.

• Complete interchangeability with all manufacturers’ IEC309-1 and

IEC309-2 devices.

• Meets IEC309 global configurations for safety in industrial applications.

Watertight

• Watertight design and construction meet stringent IP67 internal

protection standards.

• Rugged thermoplastic housings resist impact or abuse and provide

excellent corrosion resistance.

• Unique Thomas & Betts strain relief grip and sealing system assure

superior cable retention and watertight conductor termination.

• Ideal for outdoor, wet, marine and washdown applications.

• Unique 75% faster assembly with EZ Clik™ handle locking, and EZ Tite™

cable grip system.

Splashproof

• Suitable for indoor use where splashing liquids and other contaminants

may interfere with electrical connections.

• Ideal for most heavy commercial applications and light industrial

applications.

• Available in 20 and 30 Amp ratings.

UniGard™Pin & Sleeve IEC Connector

Beverage

Plants

Construction

Sites

Food

Processing

Marine and

Shipboard

Pulp &

Paper Mills

Chemical

Plants

E2630

E47956

E205590

Washdown/ Light Marine

Russellstoll ®

412031.H05 UNIGARD 3/5 3/14/03 6:49 PM Page 69

EZ Clik™locking mechanism

UniGard™Safety, Performance and Durability

Safe Connections Standard –

Ground contacts make first, break last for safe

connections even under load.

The Easy Way –

EZ Clik™locking

feature on all 20/30A plugs

and connectors.

Self-Aligning Solid Contacts –

• Self-aligning Nickel plated full-round pins

and sleeves for maximum cool contact area.

• Sleeve pressure rings ensure constant

surface contact force.

• Nickel plating offers maximum corrosion for

any use.

75% Faster Cable Builds – EZ TITE™System

• One-piece cable gland.

• Nylon locking screw prevents loosening.

• EZ hand assembly of cable gland, Grip Tite™ 6-Finger

clamp and onion-ring bushing.

Screw Collars Stay Put –

Turreted grip allows for easy

handling.

Washdown/ Light Marine

Russellstoll ®

412031.H05 UNIGARD 3/5 3/14/03 6:49 PM Page 70

Standard Interface / World Ready

Full International Compliances –

EN60309

UL Classification to IEC309-1 and IEC309-2.

CULus Listing: UL1682/1686 and CSA C22.2

No. 182.1.

CE conforms to EC Low Voltage Directive.

North American and Global Voltage

Polarization “clock positions” available in all

standard ratings.

Solid, Safe Voltage Selections –

One-Piece contact carriers with Full-Color IEC

standard voltage-phasing Coding ensures

correct product application every time.

Combination Flap/Screw Cover –

• Integral neoprene gasket for IP67 Watertight protection.

• Standard flap cover for IP44 Splashproof protection.

• Unique flex hinge design.

Solid Neoprene

Gasket In Handle

Neoprene Cable Bushing –

• Onion ring design.

• Universal fit capability.

Fast and Easy Wiring –

• Unique, one-way terminal

access.

• Clearly marked terminal

connections.

Double Secure Wiring –

• Dual, combination point

terminal screws for failsafe

connections.

Grip Tite™6-Finger Clamp –

Provides superior cable retention.

Raised Ground Terminal –

Ensures safe connections every time.

Secure Grip Handle –

• Tapered shoulder (20/30A).

• Ribbed (60/100A).

Washdown/ Light Marine

Russellstoll ®

412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 71

The UniGard™Difference

Features

No Tools, No Screws Necessary

• EZ Clik™ locking handle saves 75% on assembly time.

• Unique EZ Clik™ assembly feature on 20 and 30 Amp plugs and connectors

makes installation and inspection fast and reliable.

• Captured gaskets in handles seal out water, chemicals and dust.

Simple Cable Clamping

• Threaded EZ Tite™ cable gland on 20 and 30 Amp devices makes assembly

fast and easy.

• One-piece lock screw verifies clamp locking hold, with no external metal contact

possible. (20 and 30 Amp devices)

The Performance Connection

• Watertight spring-loaded covers with high-strength flex-hinge screw covers on

IP67 devices.

• Flap covers on IP44 splashproof styles.

• Safety, performance and durability for all IEC309 applications worldwide.

Unique Fast Assembly

• One-piece EZ Tite™ cable gland with locking screw loads to cable followed by

Grip Tite™ 6-Finger cable clamp/grip piece.

• Watertight onion ring bushing fits a wide variety of outside diameters.

Easy Action Single-Wiring Point Access Saves

Time Wiring

• All terminal screws face in same direction allowing installer to make safe and

secure conductor terminations in 30% less time than other devices.

• Rugged, corrosion free thermoplastic housings are color-coded for safe and

reliable connections to all other mating type/polarizations, with raised ground

terminal standard.

Watertight and Grip Tite™ Safety

• Grip Tite™ flexible 6-finger clamp teeth holds well beyond all agency test pullout

forces.

• No internal clamps required.

• Available in all amperages.

Washdown/ Light Marine

Russellstoll ®

412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 72

Polarization Guide – North American Ratings

UniGard™Global Configuration Standards

250/440 to

265/460V

60 Hz

440-460V

60 Hz

> 50V

100 to

300 Hz

3Ø

120/208

3Ø

250V

277V

60 Hz

3Ø 600V

3ØY347/600V

125V

100

130 57/100

75/130

> 50

250 DC

380

50 Hz

440

60 Hz

220/380

50 Hz

250/440

60 Hz

> 50V

300

to 500 Hz

> 50V

300

to 500 Hz

> 50V

300 to

500 Hz

125/250V

5 WIRE 3P+N+G

4 WIRE 3P+G

3 WIRE 2P+G

12 1

380

415

> 250 DC

480V

3Ø 480V

3Ø 277/480V

250V

380V

415V

200/346

240/415

US US US

EUR

(spc.) 16a, 5w, 250v, 1h

RECEPTACLE

CONNECTOR

Catalog Numbering System

Configuration

It’s impossible to mismate different

voltages of the IEC 309-2 Standard

Devices.

• Device size determines amperage.

Each voltage grouping is a different size

so they are easily distinguishable for

compatibility.

• All IEC 309-2 devices are color-coded.

Each voltage grouping has its own

distinct color coding for mating

compatibility.

• Every IEC 309-2 mating plug grounding

pin is a mirror image of the female

device.

Devices of differing voltages cannot be

mated to one another.

• The Female receptacles and connectors

have a “clock face” voltage polarization.

A “keyway” female housing notch is

always at 6 o’clock reference position.

Ground contact (sleeve) position on this

“clockface” establishes voltage

polarization. (ie. “7h”= 7 o’clock ground

sleeve position) Male pin positions are

mirror image.

Suffixes: Construction Options

Internal Protection IP67 = Watertight = W

IP44 = Splashproof = S

Polarization/Voltage 9= “9h” Clock Hour = 250 VAC, 3 phase

Amperage : 20, 30, 60, 100A or EURO 16, 32, 63, 125A

RS 430P9W

Plug, Connector, Receptacle, Inlet B

Poles & Wires : 2 p 3w, 3p4w, 4p5w

Rated Voltage Color Usage (N. Amer., R.O.W. Euro

110-130V Yellow No. Amer. and Euro.

208-250V Blue N. Amer. and Euro.

380-415V Red Euro.

500V + Black N. Amer. and Euro.

277/480V Red N. Amer.

277V Gray N. Amer.

125/250V Orange N. Amer.

250/440V Red Latin America

50-600V, 300/400Hz Green Euro. and N. Amer.

50-250VDC White Euro. and N. Amer.

Washdown/ Light Marine

Russellstoll ®

412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 73

UniGard™Watertight and Splashproof Pin and Sleeve Devices IP67 and IP44

WATERTIGHT IP67

Configuration Voltage/ Cable O.D.

Poles & Receptacle/ Plug/ Clock Color Plug Connector Range Receptacle* Inlet*

Wires Connector Inlet Hour Coding Inches

2P3W 4h 125 RS320P4W RS320C4W .57-.71 RS320R4W RS320B4W

2P3W 6h 250 RS320P6W RS320C6W .57-.71 RS320R6W RS320B6W

2P3W 5h 277 RS320P5W RS320C5W .57-.71 RS320R5W RS320B5W

2P3W 7h 480 RS320P7W RS320C7W .57-.71 RS320R7W RS320B7W

3P4W 12h 125/250 RS420P12W RS420C12W .57-.71 RS420R12W RS420B12W

3P4W 9h 3Ø250 RS420P9W RS420C9W .57-.71 RS420R9W RS420B9W

3P4W 7h 3Ø480 RS420P7W RS420C7W .57-.71 RS420R7W RS420B7W

3P4W 5h 3Ø600 RS420P5W RS420C5W .57-.71 RS420R5W RS420B5W

4P5W 9h 3ØY120/208 RS520P9W RS520C9W .57-.71 RS520R9W RS520B9W

4P5W 7h 3ØY277/480 RS520P7W RS520C7W .57-.71 RS520R7W RS520B7W

4P5W 5h 3ØY347/600 RS520P5W RS520C5W .57-.71 RS520R5W RS520B5W

IP44 Construction: No screw collars on male devices; female devices have flap covers only.

2P3W 4h 125 RS320P4S RS320C4S .57-.71 RS320R4S RS320B4S

2P3W 6h 250 RS320P6S RS320C6S .57-.71 RS320R6S RS320B6S

2P3W 5h 277 RS320P5S RS320C5S .57-.71 RS320R5S RS320B5S

3P4W 12h 125/250 RS420P12S RS420C12S .57-.71 RS420R12S RS420B12S

3P4W 9h 3ph.250 RS420P9S RS420C9S .57-.71 RS420R9S RS420B9S

4P5W 9h 3ph.120/208 RS520P9S RS520C9S .57-.71 RS520R9S RS520B9S

*See Page H81 for back box/mounting options.

SPLASHPROOF IP44

20 Amp

Liquidtight Conduit Adapter Kit

2LTK4C50 20A 3 & 4PW 1/2" NPT

3LTK4C75 20A 5W f" NPT

UL Listing E2630, E47956

UL Classification E205590

IP67 Shown

Washdown/ Light Marine

Russellstoll ®

412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 74

UniGard™Watertight and Splashproof Pin and Sleeve Devices IP67 and IP44

Configuration Voltage/ Cable O.D.

Poles & Receptacle/ Plug/ Clock Color Plug Connector Range Receptacle* Inlet*

Wires Connector Inlet Hour Coding Inches

2P3W 4h 125 RS330P4W RS330C4W .675-.91 RS330R4W RS330B4W

2P3W 6h 250 RS330P6W RS330C6W .675-.91 RS330R6W RS330B6W

2P3W 7h 480 RS330P7W RS330C7W .675-.91 RS330R7W RS330B7W

3P4W 12h 125/250 RS430P12W RS430C12W .675-.91 RS430R12W RS430B12W

3P4W 9h 3Ø250 RS430P9W RS430C9W .675-.91 RS430R9W RS430B9W

3P4W 7h 3Ø480 RS430P7W RS430C7W .675-.91 RS430R7W RS430B7W

3P4W 5h 3Ø600 RS430P5W RS430C5W .675-.91 RS430R5W RS430B5W

4P5W 9h 3ØY120/208 RS530P9W RS530C9W .675-.91 RS530R9W RS530B9W

4P5W 7h 3ØY277/480 RS530P7W RS530C7W .675-.91 RS530R7W RS530B7W

4P5W 5h 3ØY347/600 RS530P5W RS530C5W .675-.91 RS530R5W RS530B5W

IP44 Construction: No screw collars on male devices; female devices have flap covers only.

2P3W 4h 125 RS330P4S RS330C4S .675-.91 RS330R4S RS330B4S

2P3W 6h 250 RS330P6S RS330C6S .675-.91 RS330R6S RS330B6S

2P3W 5h 277 RS330P5S RS330C5S .675-.91 RS330R5S RS330B5S

3P4W 12h 125/250 RS430P12S RS430C12S .675-.91 RS430R12S RS430B12S

3P4W 9h 3ph.250 RS430P9S RS430C9S .675-.91 RS430R9S RS430B9S

4P5W 9h 3ph.120/208 RS530P9S RS530C9S .675-.91 RS530R9S RS530B9S

*See Page H81 for back box/mounting options.

WATERTIGHT IP67

SPLASHPROOF IP44

Liquidtight Conduit Adapter Kit

3LTK4C50 30A 3 & 4W d" NPT

3LTK4C10 30A 3 & 4W 1" NPT

3LTK4C75 30A 3 & 4W f" NPT

3LTK5C75 30A 5W f" NPT

3LTK5C10 30A 5W 1" NPT

30 Amp

UL Listing E2630, E47956

UL Classification E205590

IP67 Shown

Washdown/ Light Marine

Russellstoll ®

412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 75

UniGard™Watertight Pin and Sleeve Devices IP67

Configuration Voltage/ Cable O.D.

Poles & Receptacle/ Plug/ Clock Color Plug Connector Range Receptacle* Inlet*

Wires Connector Inlet Hour Coding Inches

2P3W 4h 125 RS360P4W RS360C4W .937-1.375 RS360R4W RS360B4W

2P3W 6h 250 RS360P6W RS360C6W .937-1.375 RS360R6W RS360B6W

2P3W 5h 277 RS360P5W RS360C5W .937-1.375 RS360R5W RS360B5W

2P3W 7h 480 RS360P7W RS360C7W .937-1.375 RS360R7W RS360B7W

2P3W 3h 250DC RS360P3W RS360C3W .937-1.375 RS360R3W RS360B3W

3P4W 12h 125/250 RS460P12W RS460C12W .937-1.375 RS460R12W RS460B12W

3P4W 9h 3Ø250 RS460P9W RS460C9W .937-1.375 RS460R9W RS460B9W

3P4W 7h 3Ø480 RS460P7W RS460C7W .937-1.375 RS460R7W RS460B7W

3P4W 5h 3Ø600 RS460P5W RS460C5W .937-1.375 RS460R5W RS460B5W

4P5W 9h 3ØY120/208 RS560P9W RS560C9W .937-1.375 RS560R9W RS560B9W

4P5W 7h 3ØY277/480 RS560P7W RS560C7W .937-1.375 RS560R7W RS560B7W

4P5W 5h 3ØY347/600 RS560P5W RS560C5W .937-1.375 RS560R5W RS560B5W

*See Page H81 for back box/mounting options.

WATERTIGHT IP67

Liquidtight Conduit Adapter Kit*

6LTK5C75 60A 5W f" NPT

6LTK5C10 60A 5W 1" NPT

*Additional sizes available on request.

60 Amp

UL Listing E2630, E47956

UL Classification E205590

Note: All UniGard 60 & 100 Amp devices ship standard with IEC 309-1

configuration “pilot” pin/sleeves used for auxillary contact service.

Special construction without these pilot contacts is available.

(Add “XC” to end of cat. no.)

Washdown/ Light Marine

Russellstoll ®

412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 76

UniGard™Watertight Pin and Sleeve Devices IP67

Configuration Voltage/ Cable O.D.

Poles & Receptacle/ Plug/ Clock Color Plug Connector Range Receptacle* Inlet*

Wires Connector Inlet Hour Coding Inches

2P3W** 6h 250 RS3100P6W RS3100C6W RS3100R6W RS3100B6W

2P3W** 7h 480 RS3100P7W RS3100C7W RS3100R7W RS3100B7W

3P4W 12h 125/250 RS4100P12W RS4100C12W RS4100R12W RS4100B12W

3P4W 9h 3Ø250 RS4100P9W RS4100C9W RS4100R9W RS4100B9W

3P4W 7h 3Ø480 RS4100P7W RS4100C7W RS4100R7W RS4100B7W

3P4W 5h 3Ø600 RS4100P5W RS4100C5W RS4100R5W RS4100B5W

4P5W 9h 3ØY120/208 RS5100P9W RS5100C9W RS5100R9W RS5100B9W

4P5W 7h 3ØY277/480 RS5100P7W RS5100C7W RS5100R7W RS5100B7W

4P5W 5h 3ØY347/600 RS5100P5W RS5100C5W RS5100R5W RS5100B5W

**See Page H81 for back box/mounting options.

**Alternate vendor supplied item; construction features will vary from specs in this catalog. Full IEC approval and mating guaranteed.

Contact Technical Services for inlet/receptacle mounting components.

WATERTIGHT IP67

100 Amp

1.2650-

1.790

1.2650-

1.790

1.2650-

1.790

1.2650-

1.790

1.2650-

1.790

1.2650-

1.790

1.2650-

1.790

1.2650-

1.790

1.2650-

1.790

UL Listing E2630, E47956

UL Classification E205590

Note: All UniGard 60 & 100 Amp devices ship standard with IEC 309-1

configuration “pilot” pin/sleeves used for auxillary contact service.

Special construction without these pilot contacts is available.

(Add “XC” to end of cat. no.)

Liquidtight Conduit Adapter Kit

10LTK5C10▼100A 4W, 5W 1" NPT

10LTK5C125▼100A 4W, 5W 1.25" NPT

10LTK5C150▼100A 4W, 5W 1.50" NPT

▼For 4 wire and 5 wire plugs and connectors only, contact Technical

Services for 3 wire plug and connector conduit adapters. 100A 3 wire

plugs and connectors use PG48 backhandle thread.

Washdown/ Light Marine

Russellstoll ®

412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 77

North American Amperages – UniGard™Series Specifications

Performance - Electrical

Dielectric Voltage Withstand 3000 Volts for 1 minute (fixed devices)

2200 Volts for 1 minute (portable devices)

Maximum Working Voltage 600VAC/250 VDC (minimum creepage and clearances per UL 840)

Current Interrupting/Load Breaking Tested to 150% of full rated current for circuit interrupting

Temperature Rise Maximum 30°C rise at full rated current after 50 cycles overload at 150% rated load

at 0.75-pf

Endurance with Load 20 Amp: 5000 cycles; Load only

Per IEC309-1 Clause 21 30 Amp: 1000 cycles - Alternating load

60 Amp: 1000 cycles - Alternating load

100 Amp: 250 cycles - Alternating load

Performance - Mechanical

Cold (-25°C) Impact Resistance Per UL 1682 Section 34 and IEC 309-1 Clause 24

Cable O.D. Accommodation Round portable service cord from 0.57" O.D. through 1.79" O.D.

Terminal Identification In accordance with UL 1682 standards and IEC390-1: as L1-L2-L3-N-G

Cable Pull-Out Force Per UL 1682 Section 33 and IEC309-1 Clause 23

Product Identification Molded-in product trademark(s) and UL approved product label

Performance - Environmental

Moisture Resistance Per IEC309-1; Watertight flap/screw cover on IP67 devices or splashproof flap cover

on IP44 devices

Flammability All components V1 or better per UL94, V0 product ratings available

Operating Temperatures Maximum Continuous 90°C/194°F, Minimum -25°C/-13°F

Chemical Resistance Resists standard industrial hydrocarbons, acids, bases and solvents

Corrosion Resistance All metallic components stainless steel or nickel plated brass

Sleeve pressure rings of zinc plated steel

Materials

Housing Valox®

Contact Carriers Valox®

Cable Gland Nut Valox®

Cable Bushing Solid neoprene, onion ring type

O-Ring, Seals & Gaskets Solid neoprene

Pins & Sleeves Nickel plated brass

Sleeve Force Ring Zinc plated steel

Terminal Screws Nickel plated steel

Flap/Screw Cover Springs Stainless steel

EZ Clik™ Spring Stainless steel

Mounting Flanges Valox®

Cast Enclosures/Adapters 2 Layer electrostatic epoxy coated, copper-free aluminum enclosures

(Valox®Euro style NM also available)

(Valox®is a trademark of GE)

E2630

E47956

E205590

Washdown/ Light Marine

Russellstoll ®

412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 78

UniGard™Series IP67 Dimensions

Plug IP67 16/20A and 30/32A

A B C Cord Grip Range

Cat. No. inches mm inches mm inches mm inches mm

16/20A 2P3W 2.87 73 6.20 157 5.23 133 .570-.710 14-18

16/20A 3P4W 3.17 81 6.47 164 5.51 140 .570-.710 14-18

16/20A 4P5W 3.48 88 7.02 178 6.06 154 .570-.710 14-18

30/32A 2P3W 3.66 93 7.37 187 6.13 156 .675-.910 17-23

30/32A 3P4W 3.66 93 7.37 187 6.13 156 .675-.910 17-23

30/32A 4P5W 3.96 101 8.15 207 6.91 176 .675-.910 17-23

Plug IP67 60/63A and 100/125A

A B C Cord Grip Range

Cat. No. inches mm inches mm inches mm inches mm

60/63A 2P3W 4.41 112 9.68 246 7.67 195 .937-1.375 24-35

60/63A 3P4W 4.41 112 9.68 246 7.67 195 .937-1.375 24-35

60/63A 4P5W 4.41 112 9.68 246 7.67 195 .937-1.375 24-35

100/125A 3P4W 5.06 129 12.16 309 9.83 250 1.265-1.790 32-45

100/125A 4P5W 5.06 129 12.16 309 9.83 250 1.265-1.790 32-45

Connector IP67 16/20A and 30/32A

A B C Cord Grip Range

Cat. No. inches mm inches mm inches mm inches mm

16/20A 2P3W 2.87 73 6.75 171 2.97 75 .570-.710 14-18

16/20A 3P4W 3.17 81 7.04 179 3.28 83 .570-.710 14-18

16/20A 4P5W 3.48 88 7.62 194 3.75 95 .570-.710 14-18

30/32A 2P3W 3.66 93 8.04 204 4.04 103 .675-.910 17-23

30/32A 3P4W 3.66 93 8.04 204 4.04 103 .675-.910 17-23

30/32A 4P5W 3.96 101 8.83 224 4.03 102 .675-.910 17-23

Connector IP67 60/63A and 100/125A

A B C Cord Grip Range

Cat. No. inches mm inches mm inches mm inches mm

60/63A 2P3W 4.41 112 10.52 267 4.47 114 .937-1.375 24-35

60/63A 3P4W 4.41 112 10.52 267 4.47 114 .937-1.375 24-35

60/63A 4P5W 4.41 112 10.52 267 4.47 114 .937-1.375 24-35

100/125A 3P4W 5.06 129 12.80 325 5.06 129 1.265-1.790 32-45

100/125A 4P5W 5.06 129 12.80 325 5.06 129 1.265-1.790 32-45

Washdown/ Light Marine

Russellstoll ®

412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 79

UniGard™Series IP67 Dimensions

øG

øH

CLEARANCE

HOLE

Inlet IP67

16/20A and 30/32A

Inlet IP67

60/63A and 100/125A

øG

øH

CLEARANCE

HOLE

Receptacle IP67

16/20A and 30/32A

Receptacle IP67

60/63A and 100/125A

Inlet IP67 16/20A and 30/32A

ABCDEFGH

Cat. No. inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm

16/20A 2P3W 2.87 73 1.96 50 4.50 114 .75 19 3.87 98 3.87 98 3.0 76 .282 7.2

16/20A 3P4W 3.17 81 1.96 50 4.50 114 .75 19 3.87 98 3.87 98 3.03 77 .282 7.2

16/20A 4P5W 3.48 88 1.96 50 4.50 114 .75 19 3.87 98 3.87 98 3.5 89 .282 7.2

30/32A 2P3W 3.66 93 2.32 59 4.50 114 1.32 34 3.87 98 3.87 98 3.5 89 .282 7.2

30/32A 3P4W 3.66 93 2.32 59 4.50 114 1.32 34 3.87 98 3.87 98 3.5 89 .282 7.2

30/32A 4P5W 3.96 101 2.32 59 4.50 114 1.32 34 3.87 98 3.87 98 3.75 95 .282 7.2

Inlet IP67 60/63A and 100/125A

ABCDEFGH

Cat. No. inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm

60/63A 2P3W 4.41 112 3.44 87 4.50 114 1.68 43 3.87 98 3.87 98 3.5 89 .282 7.2

60/63A 3P4W 4.41 112 3.44 87 4.50 114 1.68 43 3.87 98 3.87 98 3.5 89 .282 7.2

60/63A 4P5W 4.41 112 3.44 87 4.50 114 1.68 43 3.87 98 3.87 98 3.5 89 .282 7.2

100/125A 3P4W 5.06 129 3.88 99 5.50 140 1.94 49 4.87 124 4.87 124 4.5 114 .282 7.2

100/125A 4P5W 5.06 129 3.88 99 5.50 140 1.94 49 4.87 124 4.87 124 4.5 114 .282 7.2

Receptacle IP67 16/20A and 30/32A

ABC DEFG H I

Cat. No. inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm Inches mm

16/20A 2P3W 2.87 73 2.32 59 2.97 .76 .94 24 2.36 60 2.36 60 2.56 65 .219 5.5 2.97 75

16/20A 3P4W 3.17 81 2.34 60 2.97 76 .94 24 2.36 60 2.36 60 2.56 65 .219 5.5 3.28 83

16/20A 4P5W 3.48 88 2.37 60 2.97 76 .94 24 2.36 60 2.36 60 2.56 65 .219 5.5 3.75 95

30/32A 2P3W 3.66 93 2.79 71 2.97 76 1.52 39 2.36 60 2.36 60 2.56 65 .219 5.5 4.04 103

30/32A 3P4W 3.66 93 2.79 71 2.97 76 1.52 39 2.36 60 2.36 60 2.56 65 .219 5.5 4.04 103

30/32A 4P5W 3.96 101 2.81 71 2.97 76 1.52 39 2.36 60 2.36 60 2.56 65 .219 5.5 4.03 102

Receptacle IP67 60/63A and 100/125A

ABC DEFG H I

Cat. No. inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm Inches mm

60/63A 2P3W 4.41 112 4.16 106 4.50 114 1.68 43 3.87 98 3.87 98 3.5 89 .282 7.2 4.47 114

60/63A 3P4W 4.41 112 4.16 106 4.50 114 1.68 43 3.87 98 3.87 98 3.5 89 .282 7.2 4.47 114

60/63A 4P5W 4.41 112 4.16 106 4.50 114 1.68 43 3.87 98 3.87 98 3.5 89 .282 7.2 4.47 114

100/125A 3P4W 5.06 129 4.52 115 5.50 140 1.94 49 4.87 124 4.87 124 4.5 114 .282 7.2 5.06 129

100/125A 4P5W 5.06 129 4.52 115 5.50 140 1.94 49 4.87 124 4.87 124 4.5 114 .282 7.2 5.06 129

Washdown/ Light Marine

Russellstoll ®

412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 80

UniGard™Series Dimensions

øF

B cond.

øE

B cond.

Junction Box

Angle AdapterAngle Enclosure

20° Angle Enclosures*

ABCD EF G

Cat. No. Conduit Size Use inches mm inches mm inches mm inches mm inches mm inches mm Inches mm

BE3-B75 f" 20A & 30A Devices 3.34 85 .97 25 1.12 28 4.12 105 4.00 102 .25 6 2.38 60

BE3-B100 1" 20A & 30A Devices 3.34 85 .97 25 1.12 28 4.12 105 4.00 102 .25 6 2.38 60

AE6-B125 1b" 60A Devices 5.13 130 1.41 36 2.05 52 5.62 143 5.00 127 .28 7 3.00 76

AE6-B150 1d" 60A Devices 5.13 130 1.41 36 2.05 52 5.62 143 5.00 127 .28 7 3.00 76

AE10-B150 1d" 100A Devices 7.05 179 1.81 46 2.68 68 6.88 175 5.50 140 .34 9 4.00 102

AE10-B200 2" 100A Devices 7.05 179 1.81 46 2.68 68 6.88 175 5.50 140 .34 9 4.00 102

* For use where there is no existing T&B Russellstoll JB series junction box installed. For 20/30A inlets, use 60A size.

20° Angle Adapters*

ABCD EF

Cat. No. Use inches mm inches mm inches mm inches mm inches mm inches mm

AA3 20A & 30A Devices 3.17 81 3.00 76 4.25 108 3.00 76 2.50 64 3.75 95

AA6L 60A Devices 5.23 133 4.00 102 5.43 138 4.88 124 3.44 87 4.81 122

AA10L 100A Devices 7.36 187 5.50 140 5.50 140 6.00 152 4.87 124 4.87 124

* To be used with JB series junction boxes or panel mount. For 20/30A inlets, use 60A size.

Rectangular Junction Boxes*

ABCD EF G

Cat. No. Conduit Size Use inches mm inches mm inches mm inches mm inches mm inches mm Inches mm

JB3-B75 f" 20A & 30A Devices 2.94 75 4.19 106 3.69 94 2.69 68 .25 6 2.38 60 1.25 32

JB3-B100 1" 20A & 30A Devices 2.94 75 4.19 106 3.69 94 2.69 68 .25 6 2.38 60 1.25 32

JB6-B125 1b" 60A Devices 4.00 102 5.63 143 4.94 125 3.81 97 .34 9 3.00 76 1.50 38

JB6-B150 1d" 60A Devices 4.00 102 5.63 143 4.94 125 3.81 97 .34 9 3.00 76 1.50 38

JB10-B150 1d" 100A Devices 5.50 140 5.50 140 4.25 108 6.75 171 .34 9 3.75 95 2.00 51

JB10-B200 2" 100A Devices 5.50 140 5.50 140 4.25 108 6.75 171 .34 9 3.75 95 2.00 51

* Unless otherwise specified, junction boxes are furnished with one conduit size at location B. To be used with AA series angle adapters.

For 20/30A inlets, use 60A size.

Washdown/ Light Marine

Russellstoll ®

412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 81

UniGard™International Amperages

16 Amp IP44

International Ratings

Common polarizations shown – other ratings

are available – contact Technical Services.

for 16A or 32A IP67 watertight ratings

(-W suffix) substitute -W instead of -S in

catalog number. ex. RS316P4W}

Configuration Voltage/ Cable O.D.

Poles & Receptacle/ Plug/ Clock Color Plug Connector Range Receptacle Inlet

Wires Connector Inlet Hour Coding Inches

2P3W 4h 110V RS316P4S RS316C4S .57-.71 RS316R4S RS316B4S

2P3W 6h 250V RS316P6S RS316C6S .57-.71 RS316R6S RS316B6S

3P4W 6h 380-415V RS416P6S RS416C6S .57-.71 RS416R6S RS416B6S

4P5W 6h RS516P6S RS516C6S .57-.71 RS516R6S RS516B6S

2P3W 4h 110V RS332P4S RS332C4S .675-.91 RS332R4S RS332B4S

2P3W 6h 250V RS332P6S RS332C6S .675-.91 RS332R6S RS332B6S

3P4W 6h 380-415V RS432P6S RS432C6S .675-.91 RS432R6S RS432B6S

3P4W 3h 380-440V Special Application – Contact Technical Services

4P5W 6h RS532P6S RS532C6S .675-.91 RS532R6S RS532B6S

2P3W 6h 250V RS363P6W RS363C6W .937-1.375 RS363R6W RS363B6W

3P4W 6h 380-415V RS463P6W RS463C6W .937-1.375 RS463R6W RS463B6W

4P5W 6h RS563P6W RS563C6W .937-1.375 RS563R6W RS563B6W

**2P3W** 6h 250V RS3125P6W RS3125C6W 1.265-1.790 RS3125R6W RS3125B6W

3P4W 6h 380-415V RS4125P6W RS4125C6W 1.265-1.790 RS4125R6W RS4125B6W

4P5W 6h RS5125P6W RS5125C6W 1.265-1.790 RS5125R6W RS5125B6W

**See Page H81 for back box/mounting options.

Euro color is “red ”; devices supplied in North America will use “blue ” color (mating is not affected.)

**Alternate vendor supplied item; construction features will vary from specs in this catalog. Full IEC approval and mating guaranteed.

Contact Technical Services for inlet/receptacle mounting components.

UL Classification E205590

Note: All UniGard 63 & 125 Amp devices ship standard with IEC 309-1 configuration “pilot” pin/sleeves used for auxillary contact service.

Special construction without these pilot contacts is available.

(Add “XC” to end of cat. no.)

220-240/

380-415V

220-240/

380-415V

220-240/

380-415V

220-240/

380-415V

32 Amp IP44

63 Amp IP67

125 Amp IP67

See Page H74 for Conduit

Adapter Options

See Page H75 for Conduit

Adapter Options

See Page H76 for Conduit

Adapter Options

IP67 IP44

Washdown/ Light Marine

Russellstoll ®

412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 82

International Amperages – UniGard™Series Specifications

Performance - Electrical

Dielectric Voltage Withstand 3000 Volts for 1 minute per IEC309-1, Clause 19

Maximum Working Voltage 690VAC/250 VDC (minimum creepage and clearances per IEC)

Current Interrupting/Load Breaking Tested to 125% rated current at 110% rated voltage per IEC309-1 clause 20.

Temperature Rise Maximum 50°C rise at rated current per IEC309-1

Clause 22, Table 8

Endurance with Load 16 Amp: 5000 cycles; Load only

Per IEC309-1 Clause 21 32 Amp: 1000 cycles - Alternating load

63 Amp: 1000 cycles - Alternating load

100 Amp: 250 cycles - Alternating load

Performance - Mechanical

Cold (-25°C) Impact Resistance Per IEC309-1 Clause 24; (-25°C) with 75cm drop

Cable O.D. Accommodation Round portable service cords from 14.5mm O.D. through 50mm O.D.

Terminal Identification In accordance with IEC309-1 standards; as L1-L2-L3-N-G

Cable Pull-Out Force In accordance with IEC309-1, Clause 23

Product Identification Molded-in product Trademark(s) and CE Mark on packaging

Performance - Environmental

Moisture Resistance Per 309-1; Watertight flap/screw cover on IP67 devices or flap cover on

IP44 devices

Flammability Per IEC 695-2-1; Housing glow wire tested to 650°C;

Contact carrier insert tested to 850°C

Operating Temperatures Maximum Continuous 90°C/194°F, Minimum -25°C/-13°F with impact

Chemical Resistance Resists standard industrial hydrocarbons, acids, bases and solvents

Corrosion Resistance All metallic components stainless steel or nickel plated brass

Sleeve pressure rings of zinc plated steel

UV Resistance External Thermoplastic components are UV stabilized

IP67 Series 2 is suitable for outdoor use

Materials

Housing Valox®

Contact Carriers Valox®

Cable Gland Nut Valox®

Cable Bushing Solid neoprene, onion ring type

O-Ring, Seals & Gaskets Solid neoprene

Pins & Sleeves Nickel plated brass

Sleeve Force Ring Zinc plated steel

Terminal Screws Nickel plated steel

Flap/Screw Cover Springs Stainless steel

EZ Clik™Spring Stainless steel

Mounting Flanges Valox®

Cast Enclosures/Adapters 2 Layer Electrostatic epoxy coated, copper-free aluminum enclosures

(Valox®Euro style NM available)

E205590

Washdown/ Light Marine

Russellstoll ®

412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 83

UniGard™Series IP44 Dimensions

øG

øH

CLEARANCE

HOLE

Inlet IP44

16/20A and 30/32A

Receptacle IP44

16/20A and 30/32A

Plug IP44

A B C Cord Grip Range

Cat. No. inches mm inches mm inches mm inches mm

16/20A 2P3W 2.26 58 6.20 157 4.76 121 .570-.710 14-18

16/20A 3P4W 2.52 64 6.47 164 5.04 128 .570-.710 14-18

16/20A 4P5W 2.85 73 7.02 178 5.58 142 .570-.710 14-18

30/32A 2P3W 2.85 73 7.37 187 5.58 142 .675-.910 17-23

30/32A 3P4W 2.85 73 7.37 187 5.58 142 .675-.910 17-23

30/32A 4P5W 3.13 80 8.15 207 6.36 162 .675-.910 17-23

Connector IP44

A B C Cord Grip Range

Cat. No. inches mm inches mm inches mm inches mm

16/20A 2P3W 2.18 55 6.53 166 3.07 78 .570-.710 14-18

16/20A 3P4W 2.43 62 6.83 173 3.33 85 .570-.710 14-18

16/20A 4P5W 2.81 71 7.41 188 3.79 96 .570-.710 14-18

30/32A 2P3W 2.81 71 781 198 3.79 96 .675-.910 17-23

30/32A 3P4W 2.81 71 781 188 3.79 96 .675-.910 17-23

30/32A 4P5W 3.09 79 8.62 219 4.17 106 .675-.910 17-23

Inlet IP44

ABCDEFGH

Cat. No. inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm

16/20A 2P3W 2.26 58 1.96 50 4.50 114 .75 19 3.87 98 3.87 98 2.38 60 .282 7.2

16/20A 3P4W 2.52 64 1.96 50 4.50 114 .75 19 3.87 98 3.87 98 2.38 60 .282 7.2

16/20A 4P5W 2.85 73 1.96 50 4.50 114 .75 19 3.87 98 3.87 98 2.38 60 .282 7.2

30/32A 2P3W 2.85 73 2.32 59 4.50 114 1.32 34 3.87 98 3.87 98 2.38 60 .282 7.2

30/32A 3P4W 2.85 73 2.32 59 4.50 114 1.32 34 3.87 98 3.87 98 2.38 60 .282 7.2

30/32A 4P5W 3.13 80 2.32 59 4.50 114 1.32 34 3.87 98 3.87 98 2.38 60 .282 7.2

Receptacle IP44

ABC DEFG H I

Cat. No. inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm Inches mm

16/20A 2P3W 2.18 55 2.11 54 2.97 76 0.94 24 2.36 60 2.36 60 2.38 60 .219 5.5 3.07 78

16/20A 3P4W 2.43 62 2.13 54 2.97 76 0.94 24 2.36 60 2.36 60 2.38 60 .219 5.5 3.33 85

16/20A 4P5W 2.81 71 2.17 55 2.97 76 0.94 24 2.36 60 2.36 60 2.38 60 .219 5.5 3.79 96

30/32A 2P3W 2.81 71 2.56 65 2.97 76 1.52 39 2.36 60 2.36 60 2.38 60 .219 5.5 3.79 96

30/32A 3P4W 2.81 71 2.56 65 2.97 76 1.52 39 2.36 60 2.36 60 2.38 60 .219 5.5 3.79 96

30/32A 4P5W 3.09 79 2.60 66 2.97 76 1.52 39 2.36 60 2.36 60 2.38 60 .219 5.5 4.17 106

Washdown/ Light Marine

Russellstoll ®

412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 84

Washdown/ Light Marine

Russellstoll ®

Watertight – IP67

• “W” suffixes (UL Type 4X construction).

• Rugged thermoplastic housings resist

impact or abuse and provide excellent

corrosion resistance.

• Rugged VØ-5VA Flameproof Housings.

• Ideal for outdoor, wet, marine and

washdown applications.

• Unique industry-first circuit breaker

interlock.

• US: 20, 30, 60, &100 Amp sizes.

• International: 16, 32, 63, 125 Amp sizes.

Splashproof – IP44

• “S” suffixes (NEMA 3R construction).

• Suitable for indoor use where splashing

liquids and other contaminants may

interfere with electrical connections.

• Ideal for most heavy commercial

applications and light industrial

applications.

• US 20 & 30 & 60A ratings.

• International 16, 32 and 63A ratings.

Protection and Safety in Power

Delivery

• Red vertical ON indication.

• Lock on and Lock off positions.

•Branch circuit load and operation protec-

tion, or switched-only version (shown).

Mount It Anywhere

• Swivel 3 or 4 point feet variable footprint

for flexible mounting.

• Fits in web of 8" I-Beams.

Switched-only Version

• Rugged UL listed switch.

• Proven performance components.

• Thru 600 VAC. 4p5w + auxiliary contacts

capable.

New IEC 309 Safety Interlock –

The UniGard™Difference

The Only True Circuit Breaker Interlocked IEC 309

Receptacle – (Outlet)

• Circuit breaker integrated interlock mechanism.

• UL489 listed 22KAIC protection.

• Alternate trip ratings available.

• Auxiliary switch option.

E211951

E47955

Wire It Up, Sideways or Down

• Top, side, and bottom entry.

• Industry standard entry sizes.

Top & Bottom Top Side Entry

20/30 Amp 60/100 Amp All

UniGard™IEC 309 Safety Interlock

412031.H05 UNIGARD 3/5 3/14/03 6:50 PM Page 85

Bottom Conduit Entry –

Optional 30/60A

Location

5 Mounting

Points for

3 or 4 Tab

Mounting

UL94 Vø-5VA

Flame Rated

Housing &

External

Components

Auxiliary

Switch

and/or

Trip Frame

Ratings

Available

Sturdy Bright Red EZ

Handle (Vertical - on)

Lock-off & Lock-on

Positions

IP67 Color Coded

Flap Screw Cap

IP44 splashproof

also available

Voltage &

Polarization

Labeled and

Color Coded

Accepts UniGard™

Plugs and all

Approved

IEC 309 lines

Adjustable Feet

fit any existing

mounting!

Gasketed UL Type-

4X Construction

Top or Side

Conduit Entry

UniGard™IEC 309 Safety Interlock

External

DIN Rail

Hard-Points

Integral UL489 22KAIC

Circuit Breaker OR

Switched Interlocked

Receptacle

Washdown/ Light Marine

Russellstoll ®

412031.H05 UNIGARD 3/5 3/14/03 6:51 PM Page 86

Internal Protection

Amperage : 20, 30, 60, 100A or EURO 16, 32, 63, 125A

RS 4 30 9W

Range Color Code Usage (N. Amer., R.O.W. Euro) 2p3w 3p4w 4p5w

110-130V Yellow No. Amer. / Euro. 4h 4h –

208-250V Blue N. Amer. / Euro. 6h 9h 9h

380-415V Red Euro. 9h 6h/3h (spec) 6h

500V + Black N. Amer. / Euro. – 5h 5h

277/480V Red N. Amer. (black-Euro) 7h 7h 7h

277V Gray N. Amer. 5h – –

125/250V Orange N. Amer. – 12h –

250/440V Red Latin America / N. Amer – 11h 11h/3h

to 600V, to 400Hz Green N. Amer. / Euro. 2h 2h 2h

Contact T&B for other special polarizations.

New Russellstoll®UniGard™IEC 309 Circuit Breaker Interlocked Receptacle

16/20A, 30/32A, 60/63A and 100/125A International and U.S. Ratings

IN ALL STANDARD VOLTAGE POLARIZATIONS:

Specifications for Any New or Replacement Project

2 options

available MI

Integral Circuit Breaker (UL231 & UL489) Power Outlet

> (replaces all Fused-Switched competitor “FMIR” or “MIF” series) (US amperage only)

Rotary Switched (UL508 & UL98) Manual Motor Controller Outlet

> (replaces all Switched-only competitor “MI” or “MIR” series) (All amperages)

Brand

prefix

- or -

“blank”

Device Type See above

Suffixes: Construction Options

Poles & Wires : 2 p 3 w , 3 p 4 w, 4p5w

IP67 = Watertight = W

IP44 = Splashproof = S

Polarization/Voltage 9 = “9h” Clock Hour = 250 VAC, 3 phase

UniGard™IEC 309 Safety Interlock

Washdown/ Light Marine

Russellstoll ®

412031.H05 UNIGARD 3/5 3/14/03 6:51 PM Page 87

Performance – Electrical

Dielectric Voltage 3,000 Volts

Withstand

Maximum Working 480 Volts RMS (circuit breaker version)

Voltage 600 Volts RMS (switch version)

Current Interrupting Certified for current interrupting at full

rated current and voltage.

Short-circuit Current Rating 10,000 RMS symmetrical amperes

Operations Mechanical: 10,000 cycles

Electrical: 6,000 cycles

HP Ratings (switch version) Complies with NEC 430-151 ratings.

Circuit Breaker UL Listed 22,000 AIC

Interrupting Rating

Performance – Mechanical

Cold (-35°C) Impact In accordance with UL 746C.

Resistance

Wiring Accommodations Suitable for metallic conduit. Conduit

entry locations at enclosure top and bottom

(60A & 100A top only).

Terminal Identification In accordance with UL, CSA and

IEC309 conventions.

Product Identification Identification, ratings and color-code in

accordance with UL, CSA and IEC309

requirements.

Lockout/Tagout ON and OFF lockout/tagout capability

at switch handle. Complies w/ OSHA

Reg. 29CFR 1910.147

Mounting External adjustable feet.

Performance – Environmental

Moisture Resistance Screw cap version: #UL type 4X, IP67 Flap cap

version: IP44

Flammability UL94-5VA & V0 classifications

Operating Temperatures Maximum Continuous: 60°C (140°F)

Minimum Continuous: -40°C (-40°F)

UV Resistance UV stabilized material

Chemicals Resists most standard industrial hydrocarbons,

acids, bases and solvents.

Materials

Enclosure (all exterior UL94-5VA/V0, UV stabilized, impact

components) modified Valox.

Contact Carrier Molded arc resistant UL94-V0 thermoplastic.

Gaskets Neoprene or EPDM

Contacts (sleeves) Nickel plated brass

Hardware (screws & Steel with zinc-plated blue chromate or

springs) nickel plating.

Approvals & Compliances

UL 508 & UL98 (switch version), UL 231 & UL489 (circuit breaker version),

UL 1682

CSA C22.2 No. 14, 182.1

IEC309-1, -2

Specifications: IEC 309 Interlocked Receptacles – North American Standards

5.1 (129) 7.2 (183)

9.3 (237)

7.2 (183)

14.6 (370)

MOUNTING DIMENSIONS (inches - mm)

16/20A 100/125A

30/32A 30A SWITCH

60/63A 60A 100A

DIM. SWITCH BREAKER BREAKER

D 5.5 - 140 5.5 - 140 5.5 - 140

E 10.0 - 254 15.2 - 387 15.2 - 387

F 5.5 - 140 5.5 - 140 6.0 - 152

G 8.0 - 203 8.0 - 203 8.0 - 203

H 7.5 - 191 12.8 - 324 12.8 - 324

I 8.0 - 203 8.0 - 203 8.5 - 215

OVERALL DIMENSIONS (inches - mm) OVERALL DIMENSIONS (inches - mm)

16/20A, 30/32A & 60/63A SWITCH VERSIONS 30A & 60A BREAKER AND 100A/125A

SWITCH & BREAKER VERSIONS

16/20A 30/32A 60/63A 30A 60A 100/125A

DIM. IP44 IP67 IP44 IP67 IP44 IP67 IP44 IP67 IP44 IP67 IP67

A 7.5 - 140 8.0 - 203 7.7 - 196 8.2 - 208 8.0 - 203 8.5 - 216 7.7 - 196 8.2 - 208 8.0 - 203 8.5 - 216 9.8 - 249

B 10.8 - 273 10.9 - 277 11.2 - 284 11.4 - 289 11.9 - 302 12.2 - 309 16.4 - 417 16.5 - 418 17.0 - 432 17.4 - 443 17.7 - 450

C 5.1 - 129 5.1 - 129 5.1 - 129 5.1 - 129 5.1 - 129 5.1 - 129 5.1 - 129 5.1 - 129 5.1 - 129 5.1 - 129 5.6 - 149

* 3-pt. and 4-pt. mounting positions available. 100A versions have 4-pt. mounting position only.

* Adjustable mounting feet, vertical or horizontal.

* slotted through holes for easier alignment.

UniGard™IEC 309 Safety Interlock

Washdown/ Light Marine

Russellstoll ®

412031.H05 UNIGARD 3/5 3/14/03 6:51 PM Page 88

A New Thermoplastic option to

20/30A Standard Ever-Lok Plugs and

Connectors. 20 and 30A plugs will

mate directly to Standard Ever-Lok

receptacles, with a new EZTab

locking feature. For new installations,

specify Ever-Lok receptacles, with

DuraTite plugs and connectors.

Clamp or conduit options complete a

flexible value option for new and

existing installations.

Steel self-locking housings make the

Standard and Midget Ever-Loks

famous for their endurance in

punishing factory installations.

Clamp, bushing or hub fitting cable

entries are offered for both, with

Standard Ever-Lok available at 20,

30 and 50A over the15A Midget

Ever-Lok. Standard voltage

polarizations are maintained in these

lines through 480VAC.

The standard in portable welding

installations, from 30 to 100A.

Rugged aluminum housings and self-

locking upon insertion, HSE series

products are ideal for indoor factory

use. With unique “handle” designs, a

simple 1/8 turn counter-clockwise

releases plug for withdrawal. Switched/

fused or circuit breaker interlocks in

several configurations are also

offered. (see Automotive/Industrial

Interlock section).

Thermoplastic International Standard

309-2 or CEE-17 type connector

lines usage is growing in OEM,

export and standard performance

applications. The IP44 indoor use

style is “splashproof” when mated

and directly interchangeable with

other manufacturers. International

designations shadow U.S. ratings:

20/16, 30/32, 60/63 and 100/125.

IP44 devices have NO locking

features except flap covers, with

catalog numbers “S” or “SW” suffixes.

DuraTite™

to 3P4W

20 & 30A

DuraTite™Overview and Product Comparison

Ever-Lok®

Standard &

Midget Series

to 3P4W

15 thru 50A

Heavy Service

Ever-Lok

to 4P4W

30 thru 100A

IEC (IP44)

to 4P5W

20 thru 100A

Defined

General Industrial

Lighting Connections

Indoor Welding Stations

Machinery/Tool Connections

Power Distribution Panels

Convenience Power

Battery Charging Equipment

Construction

Generator Set Panels

Portable Tools & Equipment

Limited Life Installations

Portable Lighting Equipment

Instrumentation

Portable Equipment

Critical Power Connections

Motor Power Connections

Critical Robotics Power

Test Equipment

Laboratory/Test Stations

OEM’s

Export Machinery

Critical Power Connections

International Indoor Usage

Transportable Equipment

Typical Application Groups

Russellstoll Line Selections for Indoor Applications

• Any application where electrical connections need

protection from water and/or dust ingress to the contacts

or the wiring compartment.

• Less credit cable sealing, but easier to use device locking

designs are employed.

• Metal connectors are usually preferred, with thermoplastic

options increasing. Thermoplastic devices must withstand

normal industrial handling.

Industrial and Commercial

Russellstoll ®

412031.H06 DTITE 3/5 3/14/03 6:58 PM Page 89

Non-Metallic Self-Locking Plugs, Connectors & Receptacles

Industrial Specification Grade Redefined

From our industry standard Ever-Lok series of plugs, connectors and

receptacles, Russellstoll has developed DuraTite™, the first non-metallic,

self-locking pin and sleeve power interconnection system. In 20 and 30

amp ranges, DuraTite™ mates with existing 15-30A Ever-Lok receptacles

already in use.

Industrial “Safety Grade” Construction

20 and 30 Amp plugs and connectors (600 VAC Max.)

Indoor industrial and heavy duty use.

Durable, Tough & Flame Safety Rated Housings

•DuraV™housing material specially selected for hot or cold washdown

duty.

•Flame Safe UL94-V0 rated housings.

•Superior Performance in Corrosive Environments.

•High Visibility yellow housings.

Safe & Reliable Power Connections: Pin & Sleeve,

Voltage Polarized

•Long Life: Round, Self Cleaning, Constant Pressure Pin & Sleeve

Contacts, of Solid CDA 360 brass for long reliable electrical life.

•More Power, Operates Cooler: large circular electrical contact area

allows more current flow with lower temperature rise.

•Ground Pin Keyed for Voltage Polarization (O-ring seal).

•Voltage Polarized for Safe Connection (U-ground) (pins shown with

optional O-ring seals).

Easy To Wire

•“No twistoff” Locking Plugs: Integral Threaded Screw Collars and

Compression type Bushings make wiring a snap.

•Fast Assembly and Wiring: “Drop-In” rear loaded interiors use no

assembly screws, versus 3-5 or more with other connectors. 30/50A

connectors use unique E-Z Tite™external gland lock screw, also.

•Set Screw Terminals: Are quick and easy to wire, with complete wire

capture in deep pin/sleeve barrels.

DuraTite™Overview

Industrial and Commercial

Russellstoll ®

412031.H06 DTITE 3/5 3/14/03 6:58 PM Page 90

Cat. Nos.

Plug Connector Receptacle- EverLok

Face

@250V Recep/

Amps Voltage Conn. DuraTite Ever-Lok DuraTite Ever-Lok

8013U1 8023U1

125 VAC 5P23U1LD 8153U1 5C23U1LD 8093U1 .625 8003U1 8083U1

8593U1 8683U1

5P23U2LD 8013U2 5C23U2LD 8023U2 .625 8003U2 8083U2

250 VAC 8153U2 8093U2

8593U2 8683U2

5P23U3LD 8013U3 5C23U3LD 8023U3 .625 8003U3 8083U3

277 8153U3 8093U3

8593U3 8683U3

5P23U4LD 8013U4 5C23U4LD 8023U4 .625 8003U4 8083U4

480 8153U4 8093U4

8593U4 8683U4

5P23U5LD 801345 5C23U5LD 8023U5 .625 8003U5 8083U5

600 8153U5 8093U5

8593U5 8683U5

5P23U0LD 8013 5C23U0LD 8023 .625 8003N 8083N

thru 600 (all) 8153 8093

8593 8683

125 VAC 5P33U1LD –– 5C33U1LD –– .700 N.A. N.A.

250 VAC 5P33U2LD –– 5C33U2LD –– .700 N.A. N.A.

277 VAC 5P33U3LD –– 5C33U3LD –– .700 N.A. N.A.

480 VAC 5P33U4LD –– 5C33U4LD –– .700 N.A. N.A.

600 VAC 5P33U5LD –– 5C33U5LD –– .700 N.A. N.A.

5P33U0LD 8015 5C33U0LD 8025 .700 8005N 8030N

thru 600 (all) 8155 8095

8656 8646

125/250 VAC 5P24U1LD –– 5C24U1LD –– .625 N.A. N.A.

250- 3ø VAC 5P24U2LD –– 5C24U2LD –– .625 N.A. N.A.

480 3ø VAC 5P24U4LD –– 5C24U4LD –– .625 N.A. N.A.

347/600V 5P24U5LD –– 5C24U5LD –– .625 N.A. N.A.

5P24U0LD 8018 5C24U0LD 8028 .625 8008 8084

thru 600 (all) 8158 8098

8594 8684

125/250 VAC 5P34U1LD –– 5C34U1LD –– .750 N.A. N.A.

250 3ø VAC 5P34U2LD –– 5C34U2LD –– .750 N.A. N.A.

480 3ø VAC 5P34U4LD –– 5C34U4LD –– .750 N.A. N.A.

347/600V 5P34U5LD –– 5C34U5LD –– .750 N.A. N.A.

5P34U0LD 8014 5C34U0LD 8024 .750 8004 8031

thru 600 (all) 8154 8094

8597 8687

8657 8647

3P4W

20A

(10A,

600V)

Std. I.D.

Bushing:

Plug/

Conn.*

2P3W

20A

2P3W

30A

3P4W

30A

(20A,

600V)

Notes:

DuraTite plugs and connectors will mate but not lock to metal plugs and connectors referenced above. DuraTite will lock to existing metal receptacles, from Standard

EverLok line.

Option: O-Ring sealed interiors also available— change suffix to “LW”

DuraTite™Ordering Information

Industrial and Commercial

Russellstoll ®

412031.H06 DTITE 3/5 3/14/03 6:58 PM Page 91

Specifications

Spring blade contact designs offer point contact only, with

minimal mechanical support in receptacles. Higher heat is

generated in use as contacts loosen with age and dirt

accumulation, resulting in failures. Exposed blade contacts

can easily be damaged.

Pin & Sleeve design allows higher current flow at cooler

temperatures due to the large circular contact area. Sleeves

act as retainers for the pins making a reliable connection.

Shrouded pins & sleeves are protected from damage and

casual access. Locking screw collars provide for a reliable,

long lasting connection.

Pin & Sleeve

Bladed Plug & Receptacle Pin & Sleeve Connector & Plug

Spring Contacts Blades

Shrouds

Sleeve Pin

Locking Screw Collar

Performance – Electrical

Dielectric Voltage 3,000 Volts

Withstand

Max. Working 6000 volts RMS (minimum

Voltage creepage and minimum clearance

per UL 840)

Circuit Interrupting/ UL listed and CSA certified for

Load Breaking circuit interrupting at full rated

current.

Temperature Rise Max. 30°C temperature rise at full

rated current after 50 cycles of

overload at 150% rated current at

.75-PF.

Horsepower Per NEC 430-151 ratings

Performance – Mechanical

Impact Resistance Per UL 1682 Paragraph 34

Cord Round portable service cords. 10

Accommodation standard diameters from .405" to

1.00", custom sizes to spec

Terminal In accordance with UL1682

Identification

Cable Pull Out In accordance with UL1682

Force

Product Identification label and molded in

Identification name

Performance – Environmental

Moisture Per UL1682 Paragraph 49. Flap

Resistance cover on receptacle, O-Rings

optional on all pins, sleeves, and

interiors. Watertight interiors with

optional O-rings. Meets require-

ments for NEMA 3R/12 & IP44.

Flammability V0 or better per UL94

Operating Maximum Continuous: 95°C /

203°F

Temperatures Minimum: -40°C / -40°F w/o impact

Chemicals Resists standard industrial hydro-

carbons, acids, bases and

solvents.

Material

Contact Carrier Molded arc resistant UL94-V0

Interior phenolic thermoset

Housing, Gland Nuts DuraV™ UL94-V0, High Impact

Screw Collar Rings Thermoplastic

O-Rings Buna-N (Nitrile)

Contacts: Pins Brass CDA 360

& Sleeves

Terminals Brass CDA 360

All Hardware Stainless Steel

Gland Friction 20 Amp - Nylon

Washer 30 & 50 Amp - Aluminum

Cable Clamp Bushing Neoprene

Approvals

DuraTite™Specifications

Industrial and Commercial

Russellstoll ®

412031.H06 DTITE 3/5 3/14/03 6:58 PM Page 92

Amps A* B C*

20 Amp Inches 3.87 2.16 2.75

mm 98.3 54.9 69.9

30 Amp Inches 5.38 2.38 4.16

mm 136.6 60.5 105.7

Plugs Connectors

* Note – Dimensions will vary slightly with assembly.

Receptacles

DuraTite mates and locks to

standard EverLok (see page H89).

Cast Aluminum Cast Brass

Single 3711A 3731

Double 3712A 3732

Cast Aluminum Cast Brass

3678A 3678B

Conduit Boxes (For Surface Mounting) 45° Angle Adapter

Note: f" NPT Hole Std.

Additional Accessories Are Available. Consult Factory.

Accessories

Additional Boxes and Accessories Available: EverLok Section

Catalog Number 3711A Catalog Number 3712A Catalog Number 3678A

DuraTite™Dimensions and Accessories

Industrial and Commercial

Russellstoll ®

412031.H06 DTITE 3/5 3/14/03 6:58 PM Page 93

Standard: 10-50 Amp, Maximum 600 VAC or 250 VDC

Heavy Service: 30-100 Amp Maximum 480 VAC or 250 VDC

Midget: 10-20 Amp Maximum 250 VAC or 250 VDC

Ever-Lok®Locking Connections – Overview

When an Ever-Lok connection

is made, it is a mechanical

attachment which will not pull

apart unless it is unlocked by

hand.

To install, line up the tabs

and plug it straight in.

External buttons or ribs lock

with the mating internal

housing automatically. When

an Ever-Lok plugs in, it

stays in. Locked housings

do the work so Ever-Lok

contacts can carry the load!

A firm grip and short a

counter-clockwise reverse

twist release locking for

easy removal.

1. Automatic Locking – Automatic locking feature

mechanically attaches the plug casing to the receptacle

or connector, and eliminates strain on electrical contacts.

2. Positive Grounding – Casings are positively grounded

by means of phosphor bronze ground straps integral with

ground contacts. Equipment grounding is secured by

separate set of contacts which “make” first and “break”

last as required by UL.

3. Dust-Proof – On clamp type plugs and connectors a

washer is provided in each cap to be forced over the

cord. This serves as a shield to prevent metal particles,

dust, etc., from entering the interiors of plugs and

connectors.

Bushing type plugs and connectors are furnished with a

gland nut and neoprene cable bushing gland to exclude

dust and moisture. A formed glide washer is also

provided to facilitate tightening of the gland nut.

Receptacle covers are sealed to boxes by gaskets and

have hinged flaps which are gasket-lined and equipped

with strong springs to keep them closed and dust-tight.

4. Steel-Clad – Plugs and connectors are plated steel.

Plugs have encased locking spring in machine

assembled non-separable housings.

5. Cord Grip – Plugs and connectors are provided with

adjustable cord grips, preventing strains on connections.

6. Contacts – Contacts are precision made, self-wiping and

self-aligning brass and nickel plated brass.

7. Unit Assembly – Contacts and terminals are permanently

assembled in arc-resisting composition body permitting

removal of interior as a unit for wiring. All connections are

entirely enclosed, thus avoiding accidental short circuits

and tampering by inexperienced personnel.

8. Handles Lined – Shell handles have a HDPE liner to

contain stray wire ends.

9. Interiors – All interiors are molded arc-resisting

composition.

Design Features

Automatic Locking

Feature Contacts

Molded

Arc-Resisting

Interiors

Steel Clad

Housings

Cord Grip

Industrial and Commercial

Russellstoll ®

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 95

Female Receptacle

250 VAC Receptacle with Box

Rating Rating Only w/Flap Cover^ FSWS-62* 2-Gang‡

20 Amp, 125VAC For Replacement For Replacement For Replacement

15 Amp, 250VAC Only Only Only

10 Amp, 600VAC 8003N 8083N 8128N

15 20 Amp, 125V 8003U1 8083U1 8128U1

Amp 15 Amp, 250V 8003U2 8083U2 8128U2

15 Amp, 277VAC 8003U3 8083U3 8128U3

15 Amp, 480VAC 8003U4 8083U4 8128U4

15 Amp, 600VAC 8003U5 8083U5 8128U5

30 30 Amp, 250V For Replacement For Replacement For Replacement

Amp 20 Amp, 600VAC Only 8005N Only 8030N Only 8131N

20 Amp, 125V

15 10 Amp, 250V 8008 8084 8129

Amp 15 Amp, 250VAC

10 Amp, 600VAC

30 20 Amp, 600VAC w/FD box w/FD box

Amp 30 Amp, 250V 8004 8031 8132

50 50 Amp, 250VAC w/FD box w/FD box

Amp 30 Amp, 250V 8304 8331 8334

30 Amp, 600VAC

3P4W 2P3W

Notes:

^ For FS, FD, FSWS, FDWS and similar conduit fittings.

** Receptacle with box and cover

** Provided with FDWS62 Box

‡ Two gang receptacles can also be provided in mixed configurations

including NEMA bladed, etc. Consult Technical Services.

Male Inlets (Reversed Contacts Service): use receptacle mountings but accept

standard female connector.

Horse Power Ratings

dHp, 1 phase, 230VAC

1 Hp, 3 phase, 115VAC

Note: Standard EverLok receptacles also accept DuraTite™ plugs.

Ever-Lok®Locking Connections – Standard Ordering Information

Standard Service Female Receptacles

Industrial and Commercial

Russellstoll ®

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 96

Male Inlet

Male Inlet With Box** Mating Plugs & Connectors

For Replacement For Replacement

Only Only

8143 8143D

8143U1 8143U1D

8143U2 8143U2D

8143U3 8143U3D

Consult Factory Consult Factory

8146 Consult Factory

8144 8144D

8147 8147D

8374 8374

Reverse Service Male Receptacles* Plugs & Connectors

Specifications:

Receptacle Housing – Plated steel. Receptacle with cover only; furnished with 6-32 mounting screws. For mounting on switch box or outlet box, use adapter plate 8091A

see page H104.

Back Boxes – Cast aluminum, epoxy powder coat finish. Flap and screw caps aluminum, corrosion-resistant copper-free alloy or steel, CAD plated.

Plug – All cable entry styles of plugs with equivalent ratings fit above receptacles.

Conduit Boxes – Type FSWS-62 or FDWS-62 standard, cast aluminum. Additional boxes available, see page H103.

Gang Type – Can be furnished in gang or tandem units and in combination with other FS and FD devices. See page H103.

Outlets – Unless otherwise specified, furnished with one f" outlet. Additional outlets charged extra, specific size and location. Consult Technical Services.

Contacts – “N” suffix indicates nickel plated neutral, used on 2p3w non-polarized devices.

Ever-Lok®Locking Connections – Standard Ordering Information

See Pages H98 & H99 for offering

Industrial and Commercial

Russellstoll ®

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 97

Ever-Lok®Locking Connections – Standard Ordering Information

New! DuraTite™line offers thermoplastic performance and EverLok interface. See page H89.

2P3W

3P4W

Notes for Plugs and Connectors:

Cable Bushing – oil resistant, neoprene cable bushing regularly furnished with hole size as

listed. Other hole sizes available at no extra cost, when specified on order. See page H123 for

available sizes. Bushing type plugs and connectors can be furnished with adapters to

accommodate rigid conduit or standard connectors for armored and nonmetallic cable or

flexible conduit. See page H123.

Nin catalog number refers to Nickel plated Neutral Pin, replace. Ex: 8013 with 8013N.

Note: Special construction options for EverLok plugs include control “Dummy Plugs” for

press lockout function. Consult Technical Services. (8158-F22863)

** Hub with clamp added at size.

** Accommodates rigid conduit or standard connectors for armored and

nonmetallic cable or flexible conduit.

Amp

Male Plugs

Max Cable

250 VAC Cable Bushing Conduit

Rating Rating Clamp Type Dia. Bushing Type Hole Dia. Hub Type* Size

20 Amp, 12Z5VAC

15 Amp, 250VAC 8013N d" 8153N e" 8593N d"

10 Amp, 600VAC 8593CTN** d"

20 Amp, 125V 8013U1 d" 8153U1 e" 8593U1 d"

8593U1CT* d"

15 Amp, 250VAC 8013U2 d" 8153U2 e" 8593U2 d"

15 Amp, 277VAC 8013U3 d" 8153U3 e" 8593U3 d"

15 Amp, 480VAC 8013U4 d" 8153U4 e" Consult Factory

15 Amp, 600VAC 8013U5 d" 8153U5 e" Consult Factory

30 Amp, 250V 8015 e" 8155 e" 8656 f"

20 Amp, 600VAC

20 Amp, 125V

10 Amp, 250V 8018 d" 8158 W" 8594 d"

15 Amp, 250VAC

10 Amp, 600VAC

30 20 Amp, 600VAC 8014 e" 8154 f" 8597 d"

Amp 30 Amp, 250V 8657 f"

50 50 Amp, 250VAC 8314-S f" 8354 1" 8396 d"

Amp 30 Amp, 250V 8314 1a" 8397 f"

30 Amp, 600VAC

Industrial and Commercial

Russellstoll ®

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 98

Max. Cable

Cable Bushing Conduit

Clamp Type Dia. Bushing Type Hole Dia.* Hub Type** Size

8023N d" 8093N e" 8683N/8683CTN* d"

8023U1 d" 8093U1 e" 8683U1/8683U1CT* d"

8023U2 d" 8093U2 e" 8683U2 d"

8023U3 d" 8093U3 e" 8683U3 d"

Consult Factory Consult Factory Consult Factory

8025 e" 8095 e" 8646 f"

8028 d" 8098 W" 8684 d"

8024 e" 8094 f" 8687/8687CT* d"

8647 f"

8324S f" 8394 1"

8386 d"

8387 f"

Ever-Lok®Locking Connections – Standard Ordering Information

New! DuraTite™line offers thermoplastic performance and Everlok interface. See page H91.

Female Connectors

Industrial and Commercial

Russellstoll ®

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 99

Single Receptacle

Flanged Panel

Duplex Receptacle

Rating Receptacle Only with Back Box Mount Recp. Receptacles Only with Back Box

10 Amp, 250VDC 8703 8753 8943 8733 8773

2P 3W 20 Amp 250VAC*;

20 Amp 125VAC 8703U1 8753U1 8943U1 8733U1 8773U1

15 Amp 250VAC 8703U2 8753U2 8943U1 8733U2 8773U2

3P 4W 10 Amp 125VDC 8704 8754 8944 8734 8774

20 Amp 250VAC**

4P 5W 10 Amp 125VDC 8705 8755 8945 8735 8775

20 Amp 250VAC**

Ever-Lok®Locking Connections – Midget Ordering Information

Notes:

*dHP., 1 Phase - 230VAC

** dHP., 1 Phase - 230VAC

1 H.P., 3 Phase - 115VAC

Specifications:

Receptacle Housing – Heavy gauge steel, plated.

Back Boxes – Type FSWS-62 standard, cast aluminum. Additional boxes available, see page H103.

Gang Type – can be furnished in gang or tandem units and in combination with other FS and FD devices. See page H103.

Outlets – Standard, one f" top or bottom, additional outlets, see boxes listed on pages 103, charged extra.

Plug and Connector Housings – Steel, plated.

Cable Diameter:

Clamp Type – .500" max. cable diameter.

Bushing Type:

2P3W – .563" diameter standard

3P4W – .281" diameter standard

4P5W – .594" diameter standard

Cable Bushing – Oil resistant, neoprene cable bushing regularly furnished with hole size as listed. Other hole sizes available at no extra cost, when specified on order.

See page H123 for available sizes.

Standard Service Female Receptacles

Industrial and Commercial

Russellstoll ®

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 100

Ever-Lok®Locking Connections – Midget Ordering Information

^ Plugs and connectors are also available as bushing or hub type similar to those in Standard Everlok.

Please consult factory for ordering information.

Clamp Type^ Clamp Type^ Male Flanged Clamp Type^ Clamp Type^

Male Plug Female Connector Panel Mount Female Plug Male Connector

8713 8723 8943R 8713R 8723R

8713U1 8723U1 8943U1R 8713U1R 8723U1R

8713U2 8723U2 8943U2R 8713U2R 8723U2R

8714 8724 8944R 8714R 8724R

8715 8725 8945R 8715R 8725R

Standard Service Plugs & Connectors Reverse Service

Industrial and Commercial

Russellstoll ®

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 101

Clamp Type Bushing Type Hub Type

Size A B C D A B C D A B C D

Standard

15 - 20 A 3.125" 1.750" 3.187" 0.500" 3.250" 1.750" 3.375" 0.750" 3.125" 1.750" 3.187" 0.500"

30 Amp 3.437" 2.125" 4.250" 0.625" 3.750" 2.125" 4.500" 1.125" 3.500" 2.125" 4.250" 0.750"

50 Amp 4.750" 2.125" 4.750" 1.125" 4.875" 2.125" 4.875" 1.125" 4.500" 2.125" 4.625" 0.750"

Midget 2.875" 1.440" 2.875" 0.500" 3.000" 1.440" 3.000" 0.625" 2.875" 1.440" 2.875" 0.500"

Ever-Lok®Locking Connections – Dimensions

Standard Service Reverse Service

Size A B C D A B C D

Standard

10 Amp

15 Amp .875" 1.375" 2.375" 2.313" .875" 2.000" 1.750" 2.937"

20 Amp

30 Amp .875" 1.500" 2.875" 2.937" .875” 1.500" 2.875" 2.937"

50 Amp 1.470" 1.875" 2.125" 2.937" 1.470" 1.875" 2.125" 2.937"

Midget .687" 1.810" 1.280" NA .687" 1.810" 1.280" NA

Female Receptacles & Reverse Service

W/out Box w/Box FSWS-62 w/Box FDWS-62

2.812"

4.312"

1.875"

3.25"

6 - 32

.25"

Midget Duplex

Plugs & Connectors

Clamp Type Bushing Type Hub Type

Plug Connector Plug Connector Plug Connector

Industrial and Commercial

Russellstoll ®

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 102

No. of Gangs Type Cast Aluminum Cast Brass *Overall Dimensions

FS 3701A 3721 4.12" x 2.62" x 2.31"

Single FD 3711A 3731 4.12" x 2.62" x 2.94"

DSFD 3781A 3782 4.12" x 3.62" x 4.12"

Two FS 3702A 3722 4.12" x 5.5" x 2.25"

FD 3712A 3732 4.12" x 5.62" x 2.87"

Conduit Entries

Cat. No. Top Bottom

FSWS-62 f" NA

FDWS-62 f" NA

FDWS-622 f" f"

FDWS-63 1" NA

FDWS-633 1" 1"

Ever-Lok®Locking Connections – Accessories

Mounting options for Midget and Standard Everlok

Type FS (shallow) & Type FD (deep)

Aluminum boxes have 6-32 cover mounting holes tapped to accommodate all FS and FD cover assemblies.

Brass boxes have 10-24 cover mounting holes tapped to accommodate all FS and FD cover assemblies.

Single Gang Two Gang DSFD

Notes:

When type FD devices are to be mounted in boxes, type FD boxes should be used.

FS boxes will not accommodate FD devices.

Mounting – all the above boxes are for surface mounting. For flush mounting see

page H104.

Boxes – Cast brass, natural finish. Cast aluminum, corrosion resistant

copper-free alloy, epoxy powder coat finish.

* Dimensions are overall exclusive of conduit pads and mounting lugs.

Conduit Entries – unless otherwise specified, furnished with one .75" outlet per gang,

top or bottom. Additional conduit entries available – see price list. Specify size and

location.

Maximum Conduit – FS and FD: 1", one per gang top and bottom and one each side.

DSFD: one 1.5" or two .5" top and bottom.

Cast iron available on special order – consult factory.

Type FSWS and FDWS (with mounting shelf for box-mounted devices)

Aluminum Die-Cast Boxes with cover mounting holes tapped for 6-32 screws to accommodate all FS and FD cover assemblies.

Notes:

Boxes – Aluminum die-cast, corrosion-resistant, copper-free alloy,

epoxy powder coat finish.

Conduit Entries – standard as listed.

Mounting – all of the above boxes are for surface mounting.

Industrial and Commercial

Russellstoll ®

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 103

The addition of this adapter sub-plate will permit the use

of Ever-Lok conduit box-type receptacles in switch

boxes or outlet boxes with raised covers, as listed. Used

on standard (deep) stamped metal conduit boxes.

Adapts two hole to four hole patterns.

Cast Aluminum 8091A

Covers Standard FS/FD box openings:

Adapter Flush Frames*

No. of Gangs Cast Aluminum Cast Brass Overall Dimensions

13671A 3681 5" x 3.5"

23672A 3682 5" x 6.5"

Ever-Lok®Locking Connections – Accessories

Blank Cover*

Cast Aluminum 3679A

Cast Brass 3679B

45° Angle Adapter*

Mounts to any FS/FD box.

Cast Aluminum 3678A

Cast Brass 3678B

* Furnished complete with gasket and screws.

Materials: Cast aluminum, corrosion-resistant, copper-free alloy, epoxy

powder coat finish. Cast brass, natural finish.

Adapter Sub-Plate

Flush Wall Mounting Extension*

Cast Aluminum 3677A

Cast Brass 3687

Industrial and Commercial

Russellstoll ®

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 104

Ever-Lok®Locking Connections – Accessories

Type FS & FD

Single Gang Multiple Gang

4.12"

.31"

4.12"

2.62"

3.62"

3.18"

MTG

.31"

2 MTG. Holes

4.37"

MTG

DSFD

Type FSWS & FDWS Blank Cover

Flush Mounting Extension 45° Angle Adapter

FS FD FS FD

2-Gang 6.50" 6.50" 5.50" 5.62"

3-Gang 11.25" 9.37" 10.37" 8.50"

4-Gang 14.12" 12.25" 13.25" 11.37"

Multiple Gang Dimensions

Industrial and Commercial

Russellstoll ®

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 105

Cable Bushings

Hole Diameter Size 1 Size 2 Size 3

for Cable Midget Everlok STD. 15 AMP 20, 30 & 50 Amp

.250" MG0

.313" SG05

.375" SG1 JG31

.438" MG15 SG15

.500" MG2 SG2 JG32

.531" SG2A

.563" MG25 SG25 JG325

.594" MG2B SB2B

.625" SG3 JG33

.688" SG3A

.750" SG4 JG34

.875" JG35

1.000" JG36*

1.125" JG361**

Ever-Lok®Locking Connections – Accessories

Combination Gland Nut and Cable Clamp Conduit Adapters

Size 2

Cable Bushing

Size 3

Cable Bushing

Provides extra clamping protection in hard service

applications. Relieves terminals and rubber gland of all

cable strain.

Adapter tapped with NPT thread to accommodate

armored and non-metallic cable or flexible conduit.

Notes:

Material – cast aluminum, corrosion-resistant, copper-free alloy, cast brass, epoxy powder

coat finish and cast brass.

Material – oil resistant neoprene.

Size 3 Cable Bushing:

**Style for Maximum Cable only.

**Special minimum wall style.

Notes:

Bushing Specials available at time of order.

When standard plugs or connectors are required to be furnished with one or more of the above accessories, add the suffix and catalog number of the accessory selected to the catalog

number of the plug or connector. Complete list price is the total of the list price of the device plus the list price of the accessory.

EXAMPLE — Catalog No. SKP3G with adapter tapped c" would be Catalog No. SKP3G/JG31.

Plug or Cast Cast Tapped

Connector Aluminum Brass Hole

Size Cat. No. Cat. No. NPT

15 Amp FSA11 FSA11B .5"

FSA12 FSA12B .75"

30 Amp FSA21 FSA21B .5"

50 Amp FSA22 FSA22B .75"

FSA23 FSA23B 1"

Plug or Cast Cast Max.

Connector Aluminum Brass Cable

Size Cat. No. Cat. No. Dia.

10 Amp 3905 3905B .62"

20 Amp 3906 3906B 1.12"

30 Amp

Industrial and Commercial

Russellstoll ®

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 106

Industrial and Commercial

Russellstoll ®

Heavy Service Ever-Lok®– Overview

Heavy Duty Automatic Locking Receptacles, Plugs & Connectors

30-100 Amp, 480VAC / 250VDC

Design Features

Automatic locking features makes plug

casing mechanically fast to receptacle or

connector. Provides positive secure

connections under the most severe

conditions of shock and vibration.

Twist of the wrist instantly disengages the

plug when required (counter-clockwise a

turn).

Durable cast aluminum, corrosion-

resistant copper-free alloy, epoxy

powder coated finish housings.

Easy 60A bturn handle removal simplifies

and speeds up wiring.

(Combination conduit adapter thread/

clamp assembly included)

Molded arc-resisting composition interiors with

machined, full floating, self-aligning contacts.

Safety polarized interiors that can only be

assembled in the correct position.

Heavy Service EverLok components stay plugged-in so your

portable equipment stays on. The industrial standard for

portable welders and other industrial equipment locks in

place automatically at insertion – no screw collars to bother

with. With its contoured handle, an easy counter-clockwise

twist releases the plug for withdrawal, even under full-rated

load / circuit-interrupting conditions.

Simple and rugged, the Heavy Service EverLok self-locking

system sets the standard for easy access in facilities,

welding and industrial equipment use. All standard

receptacle configurations are available, as well as reversed

contacts – service options.

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 107

Industrial and Commercial

Russellstoll ®

Current Rating Bushing Max. AWG Size

30 g" #8, -7 strand or flexible

60 1i" #4, -7 strand or flexible

100 1d" #2, -7 strand or flexible

HSF Series

Configuration Basic Receptacle HSA Series*

30 Amp 2P, 3W 8407 8443 HSF8403 8403

3P, 4W 8408 8444 HSF8404 8404

60 Amp 2P, 3W 8417 8453 HSF8413 8413

3P, 4W 8418† 8454 HSF8414 8414

100 Amp 3P, 4W 8428-72 8464-72 HSF8424-72 8424-72

Current Rating Std. Size Max. Size

30 1" 1b"

60 1" 1"

100 2" 2"

Cable Conduit Adapters: see page H112.

†Note: 8418 or F27194 Automotive 480VAC Version Plug.

Outlet Location: Standard Series

30 & 60

Amp

100 Amp

Box is square and

may be rotated to

bring outlets into

desired position.

Note:

Reverse service available by adding “R” suffix to catalog number. Solder lugs on 100

amp only.

Connectors – can be furnished with conduit adapters to accommodate rigid conduit

or standard connectors for armored and non-metallic cable or flexible conduit.

See page H112.

* Can be furnished with 45° angle adapter when specified on order. Add suffix -45 to

catalog number.

Flap Covers are standard on all receptacles.

B Std.

Heavy Service Ever-Lok®– Ordering Information

Plugs Connectors Receptacles

Std. Cable Bushing (see page H106 for other bushings) Conduit Size

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 108

Industrial and Commercial

Russellstoll ®

Mounting Current Rating

Style To Order Use: 30 Amp 60 Amp 100 Amp

Standard Receptacle Basic Receptacle* Basic Receptacle* Basic Receptacle*

Series + + + +

HSA

Vertical or Square JB3 JB6 JB10

Mount Box 1" Std. Conduit Size 1d" Std. Conduit Size 2" Std. Conduit Size

++ + +

Angle JAA3 (20°) JAA6-AB6 (20°) JAA10 (20°)

Adapter or or or

JAA3-45 (45°) JAA6-45 (45°) JAA10-45 (45°)

Series Receptacle Basic Receptacle* Basic Receptacle* Basic Receptacle*

HSR ++ + +

Straight

Vertical Mount JB3 JB6 JB10

Box 1" Std. Conduit Size 1d" Std. Conduit Size 2" Std. Conduit Size

++ + +

Straight JRA3 JRA6-AB6 JRA10

Adapter

Series Receptacle Basic Receptacle* Basic Receptacle* Basic Receptacle*

HSB ++ + +

30° Angle JAAB3 JAAB6 JAAB10

Adapter

Series Receptacle Basic Receptacle* Basic Receptacle*

HSE + + + N/A

Angle Enclosure JE3 JE6

1" Std. Conduit Size 1d" Std. Conduit Size

Series Receptacle Basic Receptacle*

HSH ++

Horizonal Horizontal JB3 N/A N/A

Mount Box 1" Std. Conduit Size

Angle Adapter JHA3 (20°)

Receptacle Mounting Options

Progressive Assembly

* Select appropriate receptacle by rating, configuration and voltage on Page

H108.

Ordering: Order individual pairs or use series letters followed by receptacle I.D.

(ref. HSA series number). Example: HSB8414.

(For HSA use receptacle catalog numbers only.)

Heavy Service Ever-Lok®– Receptacle Mounting Options

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 109

Industrial and Commercial

Russellstoll ®

Heavy Service Ever-Lok®– Dimensions

Panel

Amp Y V U T S R Opening

30 2.750" 2.250" 2.250" 0.213" 3.250" 7.000" 2.250" D

60 3.500" 2.875" 2.875" 0.281" 4.625" 8.875" 2.875" D

100 4" 3.375" 3.375" 0.281" 5.875" 10.500" 3"

Plugs and Connectors

Dimensions for 2, 3 or 4 wire Weathertight Units

Female - Connector

Basic Receptacles

Dimensions for 3 or 4 wire Units

* Length of plug exposed when engaged in receptacle or connector.

Amp A B C* D E F G H

30 2" 3" 5.625" 7" 1" 7.625" 2.750" 1.125"

60 2.625" 3.750" 7.687" 9.750" 1.500" 9.625" 3.500" 1.500"

100 2.625" 3.750" 7.687" 11" 1.50" 10.875" 4" 1.875"

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 110

Industrial and Commercial

Russellstoll ®

Heavy Service Ever-Lok®– Dimensions

Panel

Amp Series Z Y X V U T Q P S R Opening

HSA(20°) 4.500" 3.000" 2.375" 2.687" 3.687" .250" – – 7.375" 7 –

HSA (45°) 4.500" 3.000" 2.375" 2.687" 3.687" .250" – – 7.875" 6.625" –

HSR 4.500" 3.000" 2.375" 2.687" 3.687" .250" – – 6.750" – –

HSB 3.125" 3.125" – 2.250" 2.250" .213" – – 6.250" – 2.250"

HSE – 3.50" – – 4.000" .250" 1.250" 2.375" 5.250" 7.250" –

HSH 3.937" 4.500" 2.375" 3.687" 2.687" .250" – – 7.250" 6.125" –

HSA (20°) 5.625" 4.000" 3.000" 3.812" 4.937" .343" – – 9.250" 8.875" –

HSA (45°) 5.625" 4.000" 3.000" 3.812" 4.937" .343" – – 9.875" 8.250" –

HSR 5.625" 4.000" 3.000" 3.812" 4.937" .343" – – 8.375" – –

HSB 3.187" 3.625" – 2.187" 2.625" .281" – – 9.250" – 2.500"

HSE – 4.250" – 3.125" 4.500" .281" 1.562" 3.687" 6.750" 9.750" –

HSA (20°) 5.500" 5.500" 3.750" 6.750" 4.250" .343" – – 10.750" 10.500" –

HSA (45°) 5.500" 5.500" 3.750" 6.750" 4.250" .343" – – 11.750" 9.500" –

HSR 5.500" 5.500" 3.750" 6.750" 4.250" .373" – – 12.250" – –

HSB 3.187" 3.625" – 2.187" 2.625" .281" – – 9.250" – 2.500"

Standard Series HSA Series HSR Series HSB

Series HSE Series HSH

Note: U = horizontal mounting hole centers; V = vertical mounting hole centers

100

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 111

Industrial and Commercial

Russellstoll ®

30 Amp Tapped Hole 60 Amp Tapped Hole 100 Amp Tapped Hole

Cat. No. Size NPT Cat. No. Size NPT Cat. No. Size NPT

JPA31 d"JPA62 f"JPA104 1b"

JPA32 f"JPA63 1" JPA105 1d"

JPA33 1" JPA64 1b"* JPA106 2"

Heavy Service Ever-Lok®– Accessories

Female Interiors: Receptacles & Connectors Male Interiors: Plugs

Poles/Wires 30 Amp 60 Amp 100 Amp 30 Amp 60 Amp 100 Amp

2P, 3P ARU323 ARU623 — APU323 APU623 —

3P, 4W ARU334 ARU634 ARU134-6 APU334 APU634 APU134-6

Replacement Interiors

For Receptacles, Connectors, Plugs & Male Inlets

Notes:

Interiors – arc-resisting composition with machined, full floating, self-aligning contacts.

Solder lug interior will not interchange with mechanical lug. If you have solder lugs, reorder solder lugs.

Accessories

Adapters are tapped NPT standard pipe thread to

accommodate rigid conduit or standard connectors for

armored and non-metallic cable or flexible conduit.

Plug or Connector Sizes

Notes:

Material – cast aluminum, corrosion-resistant copper-free alloy, electrostatic

epoxy coated. Furnished complete with gasket and screws.

To specify standard plugs or connectors equipped with one of the

above adapters, add the catalog number of the adapter selected to the catalog

number of the plug or connector. Complete list price is the list price of the device

plus list price of the adapter.

Example: Cat. No. 8443 with adapter tapped 1-inch would be Cat. No.

8443/JPA33

JPA 64

Conduit

Adapter

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 112

Industrial and Commercial

Russellstoll ®

Hole Diameter

for Cable 30 Amp 60 Amp 100 Amp

.375" JG31

.500" JG32

.563" JG325

.594" JG32B

.625" JG33 JG63

.750" JG34 JG64 JG104

.781" JG341

.875" JG35 JG65 JG105

.937" JG355

1.000" JG38* JG66 JG106

1.125" JG361*

1.188" JG67 JG107

1.313" JG108

1.375" JG69*

1.500" JG610* JG1010

1.687" JG1011

1.813"

1.875" JG1013*

2.000"

2.125"

2.250"

2.500"

Heavy Service Ever-Lok®– Accessories

Cable Bushings

Boxed catalog numbers are standard bushing sizes. To order non-standard bushing, specify as follows:

example 8418/JG65

Notes:

When ordering, select bushing size slightly larger than your cable O.D. for best fit.

Material – Neoprene

Identification

Letter Inside

Hole

Size No. 3 – 6 – 10 and 20

Standard Cable Bushings: * Oversize Cable Bushings:

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 113

Control Circuits Connectors – Overview

SK/SKW

Multi-Pin

Control Circuit

to 11P12W

20A

Switches

125 / 250VAC

10, 20 & 30A

Interlocks

thru 4P5W

30 thru 400A

The toughest multi-circuit, screw-

termination circular connector system;

as SK indoor self locking or SKW

outdoor collar locking; load breaking

at 20 amps. Solid brass (silverplated)

contacts ensure long life and interiors

can be rebuilt. All pin-counts are

available from 3P4W thru 11P12W,

gasketed interiors in SKW.

SPST and SPDT Tumbler Switches

are offered in industrial and

hazardous duty styles. Heavy duty

Cu-free aluminum housings (brass

available) around selected common

ratings. Switches carry AC-only

ratings (see Hazardous Duty section

for explosion proof switches).

A broad offering of performance

interlocks in sheet steel, cast

aluminum or brass.

Automotive/Industrial welding units

include 60 & 100A versions, both

Heavy Service Ever-Lok and MaxGard

lines. Switched, fused and circuit

breaker versions are available, as well

as switchgear selections. Custom

enclosures wall-mount or column-

mount in standard 8" I-Beam webs.

Defined

General IndustrialMarine

Lighting Systems

Shore to Ship Power

Welding Stations

Portable Distribution Centers

Shipboard Power Outlets

Telephone Shore-Ship

Construction &

Agriculture

Generator Sets & Systems

Portable Tools & Equipment

Irrigation System Panels

Portable Lighting &

Equipment

Government, Municipal & Utilities

Portable Building Power

Army Corps of Engineers

Utilities Panels

Emergency Power Systems

Sewage Pumping Stations

Lighting & Controls

Industrial & OEM

Factory Power Outlets

HVACR Controls

Machine Tool Controls

Amusement Park Systems

Typical Application Groups

Russellstoll Line Selections for Indoor Applications

• Any application where electrical connections need

protection from water and/or dust ingress to the

contacts or the wiring compartment.

• Cable or conduit sealing and device locking designs

are critical.

• Metal connectors are usually preferred for long

service life.

Control Circuit and Industrial/Interlock

Russellstoll ®

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 114

Control Circuits Connectors – Type SK & SKW Overview

Features and Benefits

20 Amp, 250 Volts AC or DC, 600 Volts AC Max. Rating

Load-Breaking Multi-Circuit Receptacles, Plugs, Connectors and Inlets

Type SK

Type SK Multi-Circuit Receptacles, Plugs Inlets and

Connectors are designed for indoor or NEMA 1 Automatic

Press, Tool Control and Welder applications requiring rugged,

shock-resistant devices capable of safely interrupting rated

currents under load.

Receptacles and connectors have neoprene gasket mounts

and positive grounding path through separate contact.

Equipment grounding contacts make first and break last.

Wiring space is generous. Listed ratings are for interrupting

currents under load.

The time-tested Ever-Lok automatic locking feature provides

positive connections under the most severe conditions of

shock and vibration. Yet, a twist of the wrist instantly

disengages the plug when required.

Type SKW

Type SKW Multi-Circuit Receptacles, Plugs Inlets and

Connectors are designed for outdoor NEMA 4, rough service

and critical environment Machinery, HVACR systems, Servo

Control and other automatic/controlled functions requiring

rugged, shock-resistant devices capable of safely breaking

rated loads. These watertight & oil-tight devices are

equipment grounded with ground contacts that make first and

break last. Wiring space is generous. Listed ratings are for full

load interrupting currents.

Both series feature simple set-screw wiring termination in a

circular connector with up to 11 pole 12 wire circuit capability.

A wide selection of cable bushings can be specified upon

ordering at no additional charge. Conduit adapters are also

available for shielded or construction usage for both SK and

SKW series.

Note: More than 12 circuits, miniature connectors or rectangular format. Ask about T&B

Pos-E-Kon Line.

Control Circuit and Industrial/Interlock

Russellstoll ®

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 115

Female Connector*/ Female Cable

Poles/ Receptacle Male Plug Male Receptacle Female Plug Connector Bushing

Wires Style SKR Style SKP Style SKRR Style SKCU Style SKC Hole ID

2P3W SKR3G SKP3G SKRR3G SKCU3G SKC3G e"

3P4W SKR4G SKP4G SKRR4G SKCU4G SKC4G e"

4P5W SKR5G SKP5G SKRR5G SKCU5G SKC5G f"

5P6W SKR6G SKP6G SKRR6G SKCU6G SKC6G f"

6P7W SKR7G SKP7G SKRR7G SKCU7G SKC7G f"

7P8W SKR8G SKP8G SKRR8G SKCU8G SKC8G g"

8P9W SKR9G SKP9G SKRR9G SKCU9G SKC9G g"

9P10W SKR10G SKP10G SKRR10G SKCU10G SKC10G 1"

10P11W SKR11G SKP11G SKRR11G SKCU11G SKC11G 1"

11P12W SKR12XG SKP12XG SKRR12XG SKCU12XG SKC12XG 1"

Indoor, NEMA1, 20 Amp Load Breaking

250 Volts DC, 600 Volts AC (Max Rating)

* Connectors – Both SKCU and SKC connectors will mate with standard service SKP plugs. SKC devices offer external shroud protection for female contacts. Both devices will lock

with plug.

Note: Conduit Fittings: Plugs and connectors can be furnished with adapters to accommodate rigid conduit or standard connectors for armored and non-metallic cable or flexible

conduit. See page H123. Special Construction: Press Control Lockout Dummy, Cat. #SKPD-

Specifications

Receptacle Housing – Furnished with neoprene gasket and 6-32 mounting screws.

Type SKWR – Cast aluminum, corrosion-resistant copper free alloy.

Style SKR - heavy gauge steel, plated

Plug Housing

Type SKP – Steel, zinc plated with heavy cast aluminum alloy cable clamp and cable bushing.

Type SKWP – Cast aluminum, corrosion-resistant, copper-free alloy, epoxy powder coat finish. Furnished with heavy cast cable clamp and cable bushing.

Connector Housing – Cast aluminum , corrosion-resistant, copper-free alloy, epoxy powder coat finish. Furnished with heavy cast cable clamp and cable bushing.

Conduit Boxes – cast boxes for above receptacles are listed on page H120. Type SK receptacles require FD series or DSFD box. Can be furnished with single gang outlet box at

additional cost. When required, add suffix catalog number of box to catalog number of receptacle.

Cable Bushing – oil resistant, neoprene strain relief cable bushing regularly furnished with hole size as listed. Other hole sizes available at no extra cost if specified on order.

See page H123 for additional sizes.

Interiors – contacts are removable and have pressure type terminals for 12 AWG wire maximum conductors.

Insulating Bodies – arc and impact-resisting mold composition.

Contacts – silver plated with fully insulated pressure screw-type terminals.

Repair Kits – Pins/Sleeves Repair – components for rebuild of 2-4 interiors

Male Devices Cat. No. SKX12MS

Female Devices Cat. No. SKX12FA

Control Circuits Connectors – Type SK Ordering Information and Specifications

Standard Service Reverse Service Connector

Control Circuit and Industrial/Interlock

Russellstoll ®

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 116

Control Circuits Connectors – Type SK Dimensions

Standard Service

Female Receptacle – Style SKR Male Plug – Style SKP

Note: All require FD or DSFD series box mounting.

Reverse Service

Male Receptacle – Style SKRR Female Plug – Style SKCU (Non-shrouded connection)

Connector

Female Connector – Style SKC (shrouded style)

Control Circuit and Industrial/Interlock

Russellstoll ®

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 117

Female Female Male Cable

Poles/ Receptacle Male Plug Connector Motor Plug Bushing

Wires Style SKWR Style SKWP Style SKWC Style SKWM Hole ID

2P3W SKWR3G SKWP3G SKWC3G SKWM3G e"

3P4W SKWR4G SKWP4G SKWC4G SKWM4G e"

4P5W SKWR5G SKWP5G SKWC5G SKWM5G f"

5P6W SKWR6G SKWP6G SKWC6G SKWM6G f"

6P7W SKWR7G SKWP7G SKWC7G SKWM7G f"

7P8W SKWR8G SKWP8G SKWC8G SKWM8G g"

8P9W SKWR9G SKWP9G SKWC9G SKWM9G g"

9P10W SKWR10G SKWP10G SKWC10G SKWM10G 1"

10P11W SKWR11G SKWP11G SKWC11G SKWM11G 1"

11P12W SKWR12XG SKWP12XG SKWC12XG SKWM12XG 1a"

Note:

* SKWM Male Inlet accommodates SKWC Connector (Female) Plugs and connectors can be furnished with adapters to accommodate rigid conduit or standard

connectors for armored

and non-metallic cable or flexible conduit. See page H123.

Control Circuits Connectors – Type SKW Ordering Information and Specifications

Ordering Information

Outdoor, NEMA 4 (with screw cap)

20 Amp Load Breaking

600 Volts AC Max

250 Volts DC

Specifications

Receptacle Housing – Type SKWR – Cast aluminum, corrosion-resistant copper free alloy. Furnished with neoprene gasket and stainless steel 6-32 mounting screws.

Plug & Connector Housing – Heavy cast aluminum, corrosion-resistant copper-free alloy, epoxy powder coat finish. Furnished with heavy cast cable clamp and cable bushing.

Conduit Boxes – cast boxes for above receptacles are on page H120. Can be furnished with single gang outlet box at additional cost. When so required, suffix catalog number of

box to catalog number of receptacle.

Cable Bushing – oil resistant, neoprene strain relief cable bushing regularly furnished with hole size as listed. Other hole sizes available at no extra cost if specified on order.

See page H123 for additional sizes.

Protective Caps – Waterproof caps complete with mounting cable.

Male Devices Cat. No. F26874C (Cup Cap)

Female Devices Cat. No. F04077 (Screw Cap)

Repair Kits – Pins/Sleeves Repair – components for rebuild of 2-4 interiors

Male Devices Cat. No. SKX12MW

Female Devices Cat. No. SKX12FA

Control Circuit and Industrial/Interlock

Russellstoll ®

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 118

Control Circuits Connectors – Type SKW Dimensions

Receptacle

Style SKWR Style SKWP

Note: All require FD or DSFD series box mounting.

Connector

Style SKWC Style SKWM

Plug

Motor Plug

Control Circuit and Industrial/Interlock

Russellstoll ®

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 119

No. of Gangs Type Cast Aluminum Cast Brass *Overall Dimensions

FS 3701A 3721 4.12" x 2.62" x 2.31"

Single FD 3711A 3731 4.12" x 2.62" x 2.94"

DSFD 3781A 3782 4.12" x 3.62" x 4.12"

Two FS 3702A 3722 4.12" x 5.5" x 2.25"

FD 3712A 3732 4.12" x 5.62" x 2.87"

Control Circuits Connectors – Accessories

Standard Outlets

Cat. No. Top Bottom

FSWS-62 f" NA

FDWS-62 f" NA

FDWS-622 f" f"

FDWS-63 1" NA

FDWS-633 1" 1"

Mounting options for Midget & Standard Everlok

Type FS (shallow) & Type FD (deep)

Aluminum boxes have 6-32 cover mounting holes tapped to accommodate all FS and FD cover assemblies.

Brass boxes have 10-24 cover mounting holes tapped to accommodate all FS and FD cover assemblies.

Single Gang Two Gang DSFD

Notes:

When type FD devices are to be mounted in boxes, type FD boxes should be used. FS boxes will not accommodate FD devices.

Mounting – all the above boxes are for surface mounting. For flush mounting see page H121.

Boxes – Cast brass, natural finish. Cast aluminum, corrosion resistant

copper-free alloy, epoxy powder coat finish.

* Dimensions are overall exclusive of conduit pads and mounting lugs.

Outlets – unless otherwise specified, furnished with one .75" outlet per gang, top or bottom. Additional outlets charged extra – see price list. Specify size and location.

Maximum Conduit – FS and FD: 1", one per gang top and bottom and one each side.

DSFD: one 1.5" or two .5" top and bottom.

Cast iron available on special order – consult factory.

Type FSWS and FDWS (with mounting shelf for box-mounted devices)

Aluminum Die-Cast Boxes with cover mounting holes tapped for 6-32 screws to accommodate all FS and FD cover

assemblies.

Notes:

Boxes – Aluminum die-cast, corrosion-resistant, copper-free alloy,

epoxy powder coat finish.

Outlets – standard as listed.

Mounting – all of the above boxes are for surface mounting.

Control Circuit and Industrial/Interlock

Russellstoll ®

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 120

Covers Standard FS/FD box openings

Cast Aluminum 3677A

Cast Brass 3687

Control Circuits Connectors – Accessories

No. of Gangs Cast Aluminum Cast Brass Overall Dimensions

13671A 3681 5" x 3.5"

23672A 3682 5" x 6.5"

Adapter Flush Frames*

Blank Cover* Flush Wall Mounting Extension*

Cast Aluminum 3679A

Cast Brass 3679B

45° Angle Adapter*

Mounts to any FS/FD box.

Cast Aluminum 3678A

Cast Brass 3678B

* Furnished complete with gasket and screws.

Materials: Cast aluminum, corrosion-resistant, copper-free alloy, epoxy

powder coat finish. Cast brass, natural finish.

Adapter Sub-Plate

The addition of this adapter sub-plate will permit the use

of Ever-Lok conduit box-type receptacles in switch

boxes or outlet boxes with raised covers, as listed. Used

on standard (deep) stamped metal conduit boxes.

Adapts two hole to four hole patterns.

SKWM Mount Adapter Plate

Used to mount SKWM to FS/FD standard series boxes.

Aluminum SKWMFS

Cast Aluminum 8091A

Control Circuit and Industrial/Interlock

Russellstoll ®

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 121

Control Circuits Connectors – Accessories

Multiple Gang Dimensions

FS FD FS FD

2-Gang 6.50" 6.50" 5.50" 5.62"

Type FS & FD

Single Gang Multiple Gang

4.12"

.31"

4.12"

2.62"

3.62"

3.18"

MTG

.31"

2 MTG. Holes

4.37"

MTG

DSFD

Type FSWS & FDWS Blank Cover

Flush Mounting Extension 45° Angle Adapter

FS/FD

FS FD

Control Circuit and Industrial/Interlock

Russellstoll ®

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 122

Adapter tapped with NPT thread to accommodate

armored and non-metallic cable or flexible conduit.

Hole Diameter Size 3

for Cable 20 Amp

.375" JG31

.500" JG32

.563" JG325

.625" JG33

.750" JG34

.875" JG35

1.000" JG36*

1.125" JG361**

Control Circuits Connectors – Accessories

Combination Gland Nut and Cable Clamp Adapters for Conduit

Cable Bushings

Size 3

Cable Bushing

Provides extra clamping protection in hard service

applications. Relieves terminals and rubber gland of all

cable strain.

Notes:

Material – cast aluminum, corrosion-resistant, copper-free alloy, cast brass,

epoxy powder coat finish or cast brass, natural finish.

Material – oil resistant neoprene.

Size 3 Cable Bushing:

*Style for Maximum Cable only.

**Special minimum wall style.

Notes:

When standard plugs or connectors are required to be furnished with one or more of the above accessories, add the suffix and catalog number of the accessory selected by a “/” to the

catalog number of the plug or connector. Complete list price is the total of the list price of the device plus the list price of the accessory.

EXAMPLE – Catalog No. SKP9G with with 1" bushing would be Catalog No. “SKP9G/JG36.”

Plug or Cast Cast Max

Connector Aluminum Brass Cable

Size Cat. No. Cat. No. Dia.

20 Amp

&3906 3906B 1a"

SKW

Plug or Cast Cast Tapped

Connector Aluminum Brass Hole

Size Cat. No. Cat. No. NPSM

20 Amp FSA21 FSA21B d"

&FSA22 FSA22B f"

All SKW FSA23 FSA23B 1"

Control Circuit and Industrial/Interlock

Russellstoll ®

412031.H07 ELOK 3/5 3/14/03 7:03 PM Page 123

125/250 VAC Rating Cast Cast

Switch Hp Amps Aluminum Brass

1.5/2.0 15 3705S7 3725S7

Single Pole / Single Throw 1.0/2.0 20 3705S27 3725S27

2.0/2.0 30 3705S37 3725S37

1.5/2.0 15 3706D7 3726D7

Double Pole / Single Throw 1.0/2.0 20 3706D27 3726D27

2.0/2.0* 30 3706D37 3726D37

Watertight

Heavy Duty Tumbler Switches

General use heavy duty switches are applied to control a variety of lighting, power and machinery branch circuit loads. They

can be used with any Russellstoll industrial receptacle for maximum control system flexibility.

Ordering Information

1-2 HP Rated

Notes:

Switches rated 15 or 20 Amp. 277 volts, A.C. and with other than listed ratings can be furnished. Prices and information on application. AC only.

* Also rated 1 Hp, 460VAC or 2Hp to 600VAC.

Boxes Available in cast aluminum, cat. no. 3701A and cast brass cat. no. 3721.

Specifications

Enclosures – Corrosion resisting baked enamel finish.

Cast brass, natural finish.

Gang Types – Can be furnished in 2 gang aluminum or

tandem units and in combination with other Russellstoll

FS and FD devices. Contact Technical Services.

Outlets – Unless otherwise specified, furnished with one

f" outlet per gang, top or bottom. Additional or larger

outlets charged extra – see price list. Maximum conduit

1": single gang – top and bottom only, multiple gang –

one per gang top and bottom and one each side.

Specify size and location.

Flush Mounting – Adapters for flush mounting are listed

on page H121.

Dimensions

4.62"

5.38"

2.56"

4.75"

3.00"

3.75"

6.81"

4.75"

6.12"

Control Circuit and Industrial/Interlock

Russellstoll ®

412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 125

Industrial Interlocked Receptacles are available in 30 thru 400 Amp.

Switched receptacles have mechanical linkages for added safety. Safety

features include:

• Plugs cannot be inserted unless power is safely turned off.

• Plugs cannot be removed until power is turned off.

• Specialty designs may also automatically disengage power if plug is

removed while power is on, either mechanically or electrically.

Applications

Applications where these units are most commonly used are:

• Welding stations in automotive and heavy industry.

• Temporary and portable power distribution for construction.

• Marine shore to ship power.

• Industrial machinery installation.

• Portable power distribution, vehicle and gen set power for aerospace.

• Custom systems in all industries.

Industrial Interlocked Receptacles – Overview

Sample Installation: Fixed Power Source (Wall) To Remote/Portable Location

1. Receptacle (wall mtg.) (female) 4. Female Connector

2. Receptacle (panel mtg.) (female) 5. Male Inlet w/Angle Adapter

3. Plug (attachment) 6. Male Inlet w/Straight Adapter

Other Installations: Generator Power Sources, Custom Control Circuits, Multiple Voltage Service –

Contact Technical Services.

Control Circuit and Industrial/Interlock

Russellstoll ®

412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 127

Industrial Interlocked Receptacles – Overview

The Most In Mounting Options

Industrial Wall Mount Interlocks

• Indoor service NEMA 3R.

• Fused protection.

• 30-100A Models, 600V.

• Heavy Service EverLok®or MaxGard®interfaces.

Automotive / Heavy Industrial I-Beam Web Mount

• Indoor service NEMA 12/3R.

• Fused or circuit breaker protection.

• 30-100A Models, 600V.

• Stepdown transformer-disconnect designs with convenience outlets.

• Cast aluminum & sheet steel housing versions.

• Mounts inside web of standard 8" I-beam column.

• Interfaces with Heavy Service Ever-Lok, MaxGard, Standard Ever-Lok and FS/ FD.

Marine / Heavy Industrial & Custom

• Outdoor service NEMA – 3R to 4X.

• Switched or circuit breaker protection.

• 30-400A Models, 600V.

• Cast aluminum or cast brass.

• Mounting to customer specifications.

• Interfaces with MaxGard, FS/FD and more.

Control Circuit and Industrial/Interlock

Russellstoll ®

412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 128

Fused Disconnect** Std.

Interlocked Receptacle Mating Bushing

Poles NEMA 12/3R MaxGard Plug ID

Wires Voltage Cat. No. Cat. No.

2P3W 125 DFRF31070 DS3107MP000 g"

30 2P3W 250 DFRF32070 DS3207MP000 g"

Amp 3P4W 3Ø250 DFRF33070 DS3307MP000 1"

3P4W 3Ø480 DFRF34040 DS3404MP000 1"

4P5W 277/480 DFRF35040 DS3504MP000 1i"

2P3W 250 DFRF62070 DS6207MP000 1i"

60 3P4W 125/250 DFRF63070 DS6307MP000 1j"

Amp 3P4W 3Ø480 DFRF64040 DS6404MP000 1j"

4P5W 277/480 DFRF65040 DS6504MP000 1d"

2P3W 250 DFRF12070 DS1207MP000 1W"

100 3P4W 125/250 DFRF13070 DS1307MP000 1m"

Amp 3P4W 3Ø480 DFRF14040 DS1404MP000 1m"

4P5W 277/480 DFRF15040 DS1504MP000 2"

Fasteners Screws

2 Places

Holes for Padlock

2 Places

7.50

2.18

OFF

Industrial Interlocked Receptacles – Overview

MaxGard’s Fused-Disconnect Interlocked Receptacle with safety switch, meets UL, NEC

and major automotive specifications. This unit is the maximum in:

Safety

• Door safety switch, with three external lockout points.

• Safety fuse pulls for standard class R fuses.

• Backup door safety latch.

Durability

• Heavy .060 steel galvaneel with baked enamel, NEMA 3R/12 construction.

• Clear shield for test probes.

Performance

• Standard 600V cartridge fuse clips and spacing.

• Fully interlocked MaxGard receptacle.

• Angled front receptacle for easier access.

Conduit Hubs

Std. NPT

Amp thread outlet Max

30 1d"2d"

60 2" 2d"

100 2" 2d"

Notes:

** Non-fused version available: Specify

DNRF ________ . (Non-U/L)

Standard polarizations shown. Boldface figures

are for voltage assignment; for different ratings

see page H20.

▼Control Contacts (position 9) use “K” example: DFRF1207K

Always use liquid-tight fittings to limit condensation entry.

Amp A B C D E F

30 9d"f" 25f" 25" 22f" 30"

60 9d"f" 25f" 25" 22f" 30"

100 9d"f" 25f" 25" 22f" 30"

E5239

▼

Specifications on page H14.

MaxGard Fused-Disconnect** Interlocked Receptacle with Disconnect Switch

Available in 30, 60 and 100 amp sizes, all polarizations.

Ordering Information

Maximum 600 VAC

or 250 VDC

Dimensions

Control Circuit and Industrial/Interlock

Russellstoll ®

412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 129

Industrial Interlocked Receptacles – Fused-Disconnect Interlocked Receptacle/Safety Switch

Heavy Service Ever-Lok 60 Amps

19.62 MTG

26.45

6.50 MTG

Ø.56

3 PLS

6.69

7.24

30°

6.66

5.25

5.55

9.37

Standard fused/non-fused disconnect interlocked receptacle

and safety switch is specified by major automotive

manufacturers for welding disconnects and other

applications. The Heavy Service Ever-Lok system features

‘one-handed’ insertion, locking and removal with your choice

of switchgear!

Benefits

• Specified switchgear: GE or Square D.

• Door safety switch with external lockout access.

• Backup door safety latch.

• Push-in plug locking: no screw collars needed.

• Full interlocked outlet protection and functions.

• Angled front receptacle in compact one handed interlock.

Options (Custom Capabilities)

• Other Russellstoll product interfaces.

• 30, 60, 100 or 200 amp installations.

• Specialty enclosures for your application.

• Circuit breaker interlocked mechanisms.

* See pages H107-H113 for full Heavy Service Ever-Lok line

Features

• Heavy steel galvaneel with baked enamel finish.

• NEMA 3R/12 construction.

• Standard 600V class, Type R fuses.

• Listed components.

GE Switchgear

Cat. No. Mating Plug

TH3362JRS 8418 or F27194†

(Mating Plugs sold separately)

*other styles available

† F27194 Automotive 480VAC Label

Ordering Information

Square D (mechanism)

Cat. No. Mating Plug

ESDFH8414F00 8418 or F27194†

(Mating Plugs sold separately)

*other styles available

† F27194 Automotive 480VAC Label

Also available: Many options for

mounting, configuration or interfaces.

Control Circuit and Industrial/Interlock

Russellstoll ®

412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 130

Benefits

Transformer Disconnects offer a combination of voltage outlets from a single facility 480V 3Ø

service drop. Standard configurations include a fused, interlocked 480VAC, 60A 3Ø

receptacle outlet and separately protected 120/240 VAC, 15-20A convenience outlets.

Custom configurations are available to meet your application requirements.

•Quickest way to expand or build a single voltage factory or facility, with voltage

combinations available at every power drop.

•Safest way to operate: with fuses and breaker protection for each receptacle. 60A plug

cannot be inserted or removed unless power is “off”.

•Most cost effective way of providing power and convenience outlets in one location; wall

mount or column mount in standard 8" I-beam pillars.

Specifications

Electrical & Safety Features:

• Fused 480VAC 60A 3P4W Receptacle + Fused Dual 125 VAC 20A 2P3W Outlets 20A

Combination breaker/GFCI convenience outlets on door.

• Heavy Duty (8 hour rated) 2KVA 480VAC-120VAC (fused primary) transformer 4KVA

option available.

Mechanical and Safety Features:

•Three Point, Two-way Interlock Function:

– Blade type disconnect handle interlocked with door handle.

– Main disconnect uses steel rod arm interlock to 480VAC outlet.

•High strength 3-point door hinge design.

• Standard 8" I-Beam web vertical mounting or conventional wall mount.

•Easy access angled front 480VAC receptacle position.

•Heavy duty 14 gauge steel NEMA 3R/12 welded enclosure with gasketed door

Electrostatic epoxy powder coat gray finish.

•Dual lockout locations on main switch handle and door handle.

Optional Construction Features:

• Stepdown transformer 2KVA/4KVA and secondary.

• 30/60A outlet (Heavy Service Ever-Lok, Angle Type or 30A MaxGard).

• Convenience outlet styles, types and protection.

Ordering Information

(many other configurations available)

480VAC 60A Mating 120VAC 20A Mating

Cat. No. Receptacle Plug Receptacle Plug

ERSFH8414FBB 8414Spl. 8418 or F27194† 8003N (x2) 8593CTN*

ERSFH8414FDC 8414Spl. 8418 or F27194† 8003U-1 (x2) 8013U-1*

(Mating Plugs sold separately) *Other styles available

†F27194 Automotive 480VAC Label 100A also available - consult factory

ERSFH8414FBB

ERSFH8414FDC*

*A number of convenience outlet

types, including NEMA bladed styles

can be supplied.

Industrial Interlocked Receptacles – Combination Interlocked Transformer Disconnect

Automotive/Heavy Industrial I-Beam Web Mount

Combination Interlocked Transformer Disconnect

60 Amp, 480 VAC plus 120 or 240 VAC convenience outlets to spec.

3P4W (100A also available)

Control Circuit and Industrial/Interlock

Russellstoll ®

412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 131

6.75

4.00

MTG

Mains Disconnect

Door Handle

Convenience Outlets

to spec

Breaker/GFCI

Protection to spec

60A Outlet

11.75

7.00

36.37

MTG

37.37

35.37

ø .41

4 PLS

RECEPTACLE

480 VOLT

CIRCUIT BREAKER GFCI

TWO RECEPTACLES

120 VOLT TRANSFORMER

FUSE HOLDER

FUSED

SWITCH

Wiring Diagram

Industrial Interlocked Receptacles

Dimensions

Control Circuit and Industrial/Interlock

Russellstoll ®

412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 132

Interlock Mating

Cat. No. Type Plug

CFCSRA13-60 Switched Only 8418 or F27194†

F32753‡ Circuit-Breaker 8418 or F27194†

(Mating Plugs sold separately)

† Automotive 480VAC

‡70A Trip version F26313 and other variations also available.

OFF 12.25"

14.88"

6.12"

20°

480V

Receptacle

7.12"

Approx.

4.00"

MTG

10.00"

MTG

Ø .28

4 Pls

MTG

10.00"

Ø 3.62"

Industrial Interlocked Receptacles –

Ever-Lok®Mechanically Interlocked Receptacle and Switch

Automotive/Heavy Industrial I-Beam Web Mount

Heavy Service Ever-Lok®Mechanically Interlocked Receptacles and Switch

60 Amp, 480 VAC/250VDC, 3P4W

Circuit Breaker Interlocked Receptacle Option

Features and Benefits

Note: CFCSRA13-60

replaces previous Cat.

#FCSRA13-60.

Mechanically Interlocked Switch

Dimensions

Mating Plug

11⁄4" NPT Top Entry Std. / other sizes available. 60A, 3P4W, 8418 or F27194

* 17" dim. for F32753 unit.

Ordering Information

Mechanically interlocked between

the receptacle and the switch.

Designed so that when the plug is

fully inserted the switch interlock is

automatically released, permitting the

switch to be turned on. The plug

cannot be removed from the

receptacle until the switch is

manually turned off.

• Switch: 60 Amp, 480VAC, 3 pole,

quick “make” and quick “break”.

• Housings: heavy cast aluminum

corrosion-resistant copper-free

alloy with gray electrostatic epoxy

powder coat finish. Furnished with

oil-resistant gaskets.

• Handle lock-out feature.

• Circuit-breaker interlocked version

available in standard and high AIC

models.

• One-handed insertion or removal:

unique auto-locking collar

engages upon insertion, a"

counter-clockwise turn

disengages for removal.

• Simple and rugged full interlock

safety. Plug cannot be inserted or

withdrawn while power is on.

• Fits in standard 8" I-beam web or

wall mounting.

Control Circuit and Industrial/Interlock

Russellstoll ®

412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 133

Mating

Cat. No. Plug

F34331 F34332

(Mating Plugs sold separately)

OFF ON

0.34"

4 PLS

5.06"

MTG

5.88"

MTG

4.62"

5.62" Ø 2.25"

Industrial Interlocked Receptacles – Interlocked Switch (30A, 480VAC)

Automotive/Heavy Industrial I-Beam Web Mount

Interlocked Switch (FS/FD Interface)

30 Amp, 480 VAC

3P4W (other polarizations available)

Features and Benefits

Interlocked Switch

Dimensions

Mating Plug

F34331

Ordering Information

The FS/FD Interlocked Switch is made

of heavy duty cast aluminum. The

mechanical interlock functions when

the plug is fully engaged allowing the

switch to be operated. Basic interlock

design has many variations including

screw cover, brass and circuit breaker

versions.

• Male plug cannot be plugged or

unplugged under load.

• Dead-front female receptacle for

safety.

• Weathertight receptacle made of

cast aluminum, corrosion resistant

copper-free alloy, gray electrostatic

epoxy powder coat finish.

• Compact size for limited space

applications.

• Available with UL style steel back

boxes to user specifications.

Control Circuit and Industrial/Interlock

Russellstoll ®

412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 134

Amp A B C D E F G

30 c" 8f" 6d" 1d" 16b" 15a" 3a"

60 c" 8f" 6d" 1d" 16b" 15a" 3a"

100 c" 8f" 6d" 1d" 16b" 15a" 3a"

200 l" 12b"9" 2d" 26b" 24f" 5"

400 l" 15d" 12" 3" 30d" 29"6"

Mechanically Std.

Interlocked Receptacle Mating Bushing

Poles NEMA 4x MaxGard Plug ID

Wires Voltage Cat. No. Cat. No.

2P3W 125 DBRF310703000 DS3107MP000 g"

30 2P3W 250 DBRF320703000 DS3207MP000 g"

Amp 3P4W 3Ø250 DBRF330703000 DS3307MP000 1"

3P4W 3Ø480 DBRF340403000 DS3404MP000 1"

4P5W 277/480 DBRF350403000 DS3504MP000 1i"

2P3W 250 DBRF620706000 DS6207MP000 1i"

60 3P4W 125/250 DBRF630706000 DS6307MP000 1j"

Amp 3P4W 3Ø480 DBRF640406000 DS6404MP000 1j"

4P5W 277/480 DBRF650406000 DS6504MP000 1d"

2P3W 250 DBRF120710000 DS1207MP000 1W"

100 3P4W 125/250 DBRF130710000 DS1307MP000 1m"

Amp 3P4W 3Ø480 DBRF140410000 DS1404MP000 1m"

4P5W 277/480 DBRF150410000 DS1504MP000 2"

3P4W 277/480 DBRF230720000 DS2307MP000 1b"

200 3P4W 3Ø480 DBRF240420000 DS2404MP000 2b"

Amp 4P5W 277/480 DBRF250420000 DS2504MP000 2d"

400 3P4W 277/480 DBRF430740000 DS4307MP000 3"

Amp 3P4W 3Ø480 DBRF440440000 DS4404MP000 3"

4P5W 277/480 DBRF450440000 DS4504MP000 3b"

Conduit Hubs: ( at B or E)

Boldface figures are for voltage assignment; for

different ratings see page H20.

B-Std

Dimensions

▼

Industrial Interlocked Receptacles –

Heavy Duty Industrial/Marine Interlocked Receptacle (MaxGard)®

Available in 30, 60, 100, 200 and 400 amp sizes, all polarizations.

MaxGard®NEMA 4x interlocks are ideal for

demanding non-hazardous areas where

dust, dirt, moisture and corrosion might be

a problem-such as shipyards, food

processing facilities, manufacturing

operations or similar areas.

Safety

• Gated dead-front waterproof receptacle.

• Standard, high AIC or NA/switch circuit

breaker.

• Protective screw cap for watertight

protection.

Durability

• Thick wall cast copper-free aluminum

housing with epoxy powder

coat finish.

• Heavy duty sliding bar interlock

mechanism.

Performance

• Heavy on/off handle adds mechanical to

electrical interlock function.

• Standard conduit openings through top or

side.

▼ Control Contacts (position 12)

use “K” example: DBRF6104060K0

Shunt Trip Breaker (position 13)

add “Z” to above: DBRF6104060KZ

Breaker Trip Ratings (positions 9,

10, 11) 30 amp use 030; 50 amp use 050;

60 amp use 060

Non-Auto Sw. NA0 (repl.” DBRF” with

“DSRF”)

For additional full line and polarization

options, see MaxGard section

pages H9-H29.

▼

Std. NPT

Amp thread outlet Max

30 1d" 2d"

60 1d"2d"

100 2" 2d"

Ordering Information

Maximum 600 VAC/250 VDC

Control Circuit and Industrial/Interlock

Russellstoll ®

412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 135

20A 480V

60A 480V

20A 120V

Power '20'

Service Center

Powertran

Transformer

Unit

Power '60'

Service Center

Power '20'

Service Center

Main Feed

Female

Plugs

60A

480V

60A

480V

60A

120/208V

60A

120/208V

200A 480V 3ø

Industrial Interlocked Receptacles – Portable Power Distribution Centers (Custom)

20-1200 AMP, 120-600VAC

Benefits: Power Convenience and Control

• Customer-specified custom power distribution.

• Many Russellstoll interface combinations.

• Designed-in safety features.

• Indoor and outdoor (to NEMA 4) construction.

• Built in accordance with applicable UL, CSA and NEC standards.

Options

• Amperage and voltages, inputs and outputs.

• Receptacles and/or interlocks used.

• Supply type and protection.

• Distribution or step-down transformers.

• Indoor/outdoor construction, materials & finishes.

• Auxiliary controls and functions.

Applications

• Portable welding power distribution.

• Shore power distribution.

• Combination voltage systems.

• Power and convenience combined.

Typical Schematic Diagram

Control Circuit and Industrial/Interlock

Russellstoll ®

412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 136

Industrial Interlocked Receptacles – Portable Power Distribution Centers (Custom)

Heavy Duty Industrial/Marine

Typical Portable Power Distribution Projects

40.00" 31.00"

28.00"

36.00"

45 KVA

Transformer

le Power Inlet

20.50"

18.75"

1.5

2.00"

25"

16.25"

6.00"

1.50" 1.00"Dia.

Hole

18.38"

6.38"

120

208

38.00"

27.00"

3.00"

24.00"

Eye Bolt

2" ID X 4" OD

6.00"

15.00"

6.00"

a. Hole

aker

tacle

embly

Powertran Case

Power 20 Case

Power 60 Case

Input Range: 60 Amps, Reverse Service,

Normally 3P4W, 480VAC, Protect

by 3-Pole Switch.

Transformer: Normally 45KVA, 480 VAC primary,

12/208 VAC, secondary, 3 phase.

Output Range: Three Gang, 30 Amps, Normally

4P5W, 120/208 VAC

interlocked with circuit breaker.

Input Range: 60 Amps, 3P4W, 480VAC or 60

Amps, 4P5W, 120/208VAC.

Output Range: Up to eight gang, 20 Amps, 3P4W,

480VAC or 20 Amps, 2P3W,

120/208VAC Interlocked with

circuit breakers or fused switches.

Input Range: 200 Amps, Reverse Service,

Normally 3P4W, 480VAC Input may

be protected by circuit breaker.

Output Range: Up to eight gang, 30, 60, or 100

Amps, Normally 3P4W, 480VAC,

interlocked with circuit breaker or

switch.

Control Circuit and Industrial/Interlock

Russellstoll ®

412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 137

Hazardous Materials

Environment U.S. NEC Stds Euro IEC Stds.

Gas or Vapor Div. 1, Cass I Zone 0 & 1

Div. 2, Class I Zone 2

Dust Div. 1, Class II Zone 10

Div. 2, Class II Zone 11

Fibers/Flyings Div. 1, Class III Zone 10

Div. 2, Class III Zone 11

NEC Art. 500 NEC Art. 505

Group Applications Class I: Groups Zones 0, 1 & 2

A: Acetylene IIC

Div. 1 & 2, Class I B: Hydrogen

C: Ethylene IIB

D: Propane IIA

The above charts are presented for quick reference only and should only be used in conjunction with noted Articles. Further

definition of harmonized standards will be supported by Russellstoll through appropriate specification efforts whenever

practical.

Hazardous Duty Plugs, Receptacles and Interlocks

Russellstoll Hazardous Duty Plugs,

Receptacles and Interlocks are designed

to support a variety of installation needs

throughout 20, 30, 60 and 100A ranges;

where Division 1, Class 1 NEC guidelines

require the utmost in safety.

Unique among others, the Russellstoll

MaxGard also offers true O-ring sealed

waterproof design protection in addition to

standard threaded flame-path construction

employed elsewhere. In rough service,

washdown and outdoor applications,

MaxGard performance goes beyond

normal XP ratings.

With coming increases in harmonized

designations for classifications between

NFPA/NEC and IEC (International)

hazardous area standards, a quick

reference classification chart is provided

below. In all cases, the customer must

determine and approve proper area

classification standards and degree of

harmonized standards acceptance.

Hazardous Duty Applications

Hazardous Location

Russellstoll ®

412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 138

5.75"

5.50"

4.75" 3.06"

6.25" Max

2.81" 4.37"

Interlocked Switch and Receptacles

Explosion-Proof: Class I, Groups C and D

Dust Ignition-Proof: Class II, Groups G

These receptacles are for use in general Div. 1 classified

industrial installations such as chemical plants, oil refineries,

bulk stations, distilleries, solvent areas, mills, etc. A higher

degree of safety is afforded by interlocking the plug with the

switch, making it impossible to insert or withdraw plug

under load.

When the polarized plug is inserted into the receptacle and

the plug shell is turned clockwise, it turns the switch to the

“on” position and vice-versa.

Cable Std.

Bushing

Description Flap Cover Screw Cover Plug Hole Dia.

2P 3W 4240FC/ 4240SC 4241 e"

1 H.P. 220/575VAC F16081A

3P 4W 4242FC 4242SC 4243 f"

2 H.P. 110/575 VAC

Specifications

Receptacle Housings – cast aluminum; electrostatic

epoxy powder coated finish.

Plugs – steel, cadmium plated. Furnished with

aluminum alloy cable clamp and neoprene cable

bushing.

Outlets – standard f" top, additional or larger outlets

available. Maximum 1-inch four way. See diagram, use

symbols when ordering.

Cable Bushing – oil resistant, neoprene strain relief

cable bushing regularly furnished with hole I.D. size as

listed. Other hole sizes available consult Technical

Services for catalog number.

Two Gang style – Consult Technical Services.

Approvals: E10919

Dimensions

For 2 gang unit, width 9c"

Mounting Lugs – C. TO C. 10d" W X 5 d" H

Ordering Information

20 Amp, 575VAC

30 Amp, 250VAC

Hazardous Duty Plugs, Receptacles and Interlocks

Hazardous Location

Russellstoll ®

412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 139

Heavy duty XP cast aluminum

housing, electrostatic epoxy

coat finish.

Standard, high AIC and NA

(switched only) breakers available.

Threaded access (cover not

shown) with “O” ring for XP and

waterproof integrity.

Gated

dead-front

safety.

Drain Plug.

Factory sealed receptacle interior. Accepts

standard XP rated MaxGard plugs.

UL and CSA listed for hazardous locations.

Class I, Division 1, Groups B, C and D

Class II, Division 1, Groups F and G

UL File E10919

NEMA 7, 8, 9

CSA

D.O.T. shipboard used above deck “green water”

NEMA 4X

USCG approved.

MaxGard DBRE and DSRE series interlocks

are the only devices certified both explosion

proof and waterproof, along with optional

control contacts, fully UL listed.

Explosion-Proof Waterproof Non-Interlocked Receptacle

Available in 30A 480VAC max., all polarizations.

Heavy duty XP cast aluminum

housing, electrostatic epoxy

coat finish.

• Factory Sealed Interior

(no filled conduits).

• Easy low cost installation.

Threaded access with (cover

not shown) “O” ring for XP and

waterproof integrity.

Gated dead-front for safety.

All standard polarizations

available to 480VAC.

Factory sealed receptacle

interior. Accepts standard XP

rated MaxGard plugs.

Explosion-Proof Waterproof Circuit Breaker Interlocked Receptacle

Available in 30, 60 and 100 AMP sizes, all polarizations. Division 1, Class I & II

Hazardous Duty Plugs, Receptacles and Interlocks

UL and CSA listed for hazardous locations.

Class I, Division 1, C and D

Class II, Division 1, Groups F and G

UL File E10919

NEMA 7, 8, 9

CSA

D.O.T. shipboard used above deck “green water”

NEMA 4X

USCG approved.

Hazardous Location

Russellstoll ®

412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 140

Poles Voltage Std. Bushing

Wires (VAC) Cat. No. Cat. No. Cat. No. I.D.*

30 Amp

2P3W 125 DBRE310703000 DSE3107FR0 DS3107MP000 g"

2P3W 250 DBRE320703000 DSE3207FR0 DS3207MP000 g"

3P4W 3Ø250 DBRE330703000 DSE3307FR0 DS3307MP000 1"

3P4W 3Ø480 DBRE340403000 DSE3404FR0 DS3404MP000 1"

4P5W 277/480 DBRE350403000 DSE3504FR0 DS3504MP000 1i"

60 Amp

2P3W 250 DBRE620706000 — DS6207MP000 1i"

3P4W 3Ø250 DBRE630706000 — DS6307MP000 1j"

3P4W 3Ø480 DBRE640406000 — DS6404MP000 1j"

4P5W 277/480 DBRE650406000 — DS6504MP000 1d"

100 Amp

2P3W 250 DBRE120710000 — DS1207MP000 1W"

3P4W 3Ø250 DBRE130710000 — DS1307MP000 1m"

3P4W 3Ø480 DBRE140410000 — DS1404MP000 1m"

4P5W 277/480 DBRE150410000 — DS1504MP000 2"

Hazardous Duty Plugs, Receptacles and Interlocks

▼▼

Maximum

600 VAC or

250 VDC

* Non-fused version available. Replace DFRF with DNRF.

Boldface figures are for voltage assignment; for different ratings see following pages.

☞* Notes to Catalog Numbers: Suffixes

For specification information and additional bushing sizes see MaxGard section, pages H9-H29.

Explosion-Proof

Interlocked Receptacle Explosion Proof

With Circuit Breaker Receptacle Male Plug

Class I, Class II

☞*

▼

Dimensions

Explosion-Proof Receptacle

Amp A B C D E

30 8f" 7d" d" 14f" 20"

60 8f" 7d" d" 14f" 20"

100 8f" 7d" d" 14f" 20"

▼Control Contacts Breaker Trip Ratings

(position 12) (positions 9, 10, 11)

use “K” example: 30 amp use 030

DBRF6104060K0 50 amp 050

60 amp 060

Shunt Trip Breaker Non-Auto Sw. NA0

(position 13) (repl. “DBRE” with

add “Z” to above: “DSRE”)

DBRF6104060KZ

Explosion-Proof Interlocked Receptacle

Ordering Information

Hazardous Location

Russellstoll ®

412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 141

Surface Mount** Cable

Ratings Poles/Wires Straight Angled Flush Mount Bushing Hole Dia.

Type EFS

20 Amp 2P, 3W 4462 4464FC 4445 4803 4466 l"

125VAC or 250VAC 3P, 4W 4463 4465FC 4446 4804 4467 x"

Type DA

30 Amp+ 2P, 3W RA4233BC 4233BC __ __ 4237BC e"

250VAC or 480VAC 3P, 4W RA4234BC 4234BC __ __ 4238BC f"

60 Amp* 2P, 3W RA4263BC 4263BC __ __ 4267BC 1b"

480VAC 3P, 4W RA4264BC 4264BC __ __ 4268BC 1b"

Notes:

**Also available for use at 30 Amp, 480VAC

**Can be furnished with flap or screw cap covers. When so required, add suffix “FC” for flap or suffix “SC” for screw cap to above catalog number. Price on application.

▼Furnished with plaster gage plate. Requires wall depth of 4-inches minimum.

^ Portable-service receptacles (connectors) Not UL listed.

+ 30 Amp Iron Bodied Plug Family for replacement use only. Not UL listed. (60 Amp carries full listing)

Receptacles Connector^ Plug

Hazardous Duty Plugs, Receptacles and Interlocks

Circuit breaking receptacles, plugs and connectors assure

complete circuit breaking under full rated loads. Equipment

grounding is provided by means of a separate pole which

makes contact before and breaks contact after the circuit

poles. The delayed action operation sequence is as follows:

Insert plug, turn left, push in to make electrical contact then

turn right to prevent accidental disconnection. To withdraw

plug, the reverse procedure is followed which allows time for

extinction of the arc and cooling before the plug can be

completely withdrawn.

Ordering Information

Delayed Action Receptacles

Explosion Proof: Div. 1, Class 1, Groups C and D

Hazardous Location

Russellstoll ®

412031.H08 HDUTY 3/5 3/14/03 7:05 PM Page 142

Amp D R S T U V Y Z

20 Angle 2.56" — 6.12" .28’ 3.75" 3.75 3" 5.37"

30 Straight 3.87" –– 8.62" .34" 6.12" 5" 5.25" 6.75"

Angle 3.06" 7.37" 8.37" .28" 3.50" 5.50" 4.75" 4.75"

60 Straight 3.87" –– 9.25" .34" 6.12" 5" 5.25" 6.75"

Angle 3.87" 9" 9.25" .34" 6.12" 5" 5.25" 6.75"

Delayed Action Receptacles (EFS and DA)

5.37" 3.75"

MTG

3.75" MTG

.28" Dia.

2 MTG

Holes

3.75"

4.75" 5.5"

3.75"

MTG

3.75" MTG

.28" Dia.

2 MTG

Holes

5.75"

4.12"

5.12"

3.62"

4.75"

2.56"

3.12"

5.37"

3.31"

2.56"

.81"

2.75"

1.75"

2.12"

Dia.

3.12"

Receptacle Housings – EFS – Cast copper free aluminum;

DA – cast iron, corrosion resisting baked enamel finish.

Plug Housings – 20 Amp –steel, cadmium plated; 30 Amp –

cast iron; 60 Amp – steel and aluminum, natural finish. Plugs

are furnished with aluminum alloy cable clamp and neoprene

cable bushing.

Connectors – Cast aluminum, natural finish. Furnished with

aluminum cable clamp and neoprene cable bushing.

Flush Plates – Brass, polished chromium finish.

Outlets – Furnished with one outlet top or bottom as follows.

20 Amp – f"; 30 Amp – 1", 60 Amp – 1d". Additional or

larger outlets charged extra. Maximum conduit sizes, four

ways as follows:

20 Amp – 1", 30 Amp – 1d"; 60 Amp – 2". Single gang-top

and bottom only, two gang – one per gang top and bottom

and one on each side. Specify size and location.

Cable Bushing – oil resistant, neoprene strain relief cable

bushing regularly furnished with hole size as listed. Other

hole sizes available at no extra cost if specified on order. See

page H144.

Surface Gang Units – EFS available and can be furnished in

2 gang units or in combination with other like devices.

Approvals – (20 & 60 Amp)

E10919

Dimensions

Surface Mount Receptacles Flush Mount Receptacles

Connector Plug

Type EFS (20 Amp) Straight Type DA (30 & 60 Amp) Straight Type EFS

20 Amp Plug 30 Amp Plug 60 Amp Plug

Specifications

Hazardous Location

Russellstoll ®

412031.H09 EFS 3/5 3/14/03 7:08 PM Page 143

Hole Diameter Hole Diameter 20A

for Cable Cat. No. for Cable Cat. No.

.312" SG05 .563" SG25

.375" SG1 .594" SG2B

.438" SG15 .625" SG3

.500" SG2 .687" SG3A

.531" SG2A .750" SG4

Delayed Action Receptacles (EFS and DA)

Material – Oil Resistant Neoprene.

Note: Cable outside diameter should be at or slightly less than bushing I.D. Bushings can compress approx. 10%

at installation.

To Order add suffix as examples: 4466/SG3

Part No. Finish Used on Cat. No.

F19054C Chrome Plated 4445

F19054D Natural Finish 4464

Flap Cover Assembly

For 20 Amp Delayed Action Circuit Receptacles

Part No. Used on Cat. No.

F24853C 4466

F24853D 4467

Combination Gland Nut and Cable Clamp

For 20 Amp Delayed Action Circuit Plugs

Provides extra clamping protection in hard service

applications.

Material – Cast aluminum alloy, natural

finish

Cable Bushings

For Explosion Proof Plugs & Connectors

To order non-standard bushing, add cable bushing number to end of catalog number. This is furnished at no additional cost at

time of order. For 60 A devices, see J-line 60A chart on page H41.

Accessories

Hazardous Location

Russellstoll ®

412031.H09 EFS 3/5 3/14/03 7:08 PM Page 144

Rating Explosion Proof

Switch Hp Amps & Dust TIght 2 Gang

1.5/2.0 15 4411S7 4421S7

Single Pole / Single Throw 1.0/2.0 20 4411S27 4421S27

2.0/2.0 30 4411S3 4421S37

1.5/2.0 15 4412D7 4422D7

Double Pole / Single Throw 1.0/2.0 20 4412D27 4422D27

2.0/2.0* 30 4412D37 4422D37

Switches

EFS Series

20 Amp, 575VAC

30 Amp, 250VAC

Notes:

Switches with other than listed ratings can be furnished. Prices and information on application.

* 1 Hp, 460VAC, 2 HP, 115 or 230VAC, 250 or 600VAC rating also applies to 30A switch. Brass construction also available - consult Technical Services.

Specifications

Enclosures – Cast copper-free aluminum, epoxy

powder coated finish. Can be furnished with lock-type

cover to permit locking in either “on” or “off” position.

When so required, add suffix “L” to catalog number. See

price list.

Can be furnished in two gang units and in combination

with other Russellstoll explosion proof receptacles.

Outlets – Unless otherwise specified, furnished and one

f" outlet per gang, top or bottom. Maximum conduit 1":

single gang – top and bottom only, multiple gang – one

per gang top and bottom and one each side. Specify

size and location.

Approvals – 844 Standard

E10765

Dimensions

4.62"

5.38"

2.56"

4.75"

3.00"

3.75"

6.81"

4.75"

6.12"

Explosion Proof: Div. 1, Class 1, Groups C and D

Dust-Tight: Class II, Groups E, F and G

In hazardous locations, these switches are applied to control a variety of lighting, power and machinery branch circuit loads.

They can also be used with Russellstoll hazardous locations receptacles for maximum control sytem flexiblity.

Ordering Information

Hazardous Location

Russellstoll ®

412031.H09 EFS 3/5 3/14/03 7:08 PM Page 145

Description Cat. No.

Ground cup w/ cover* GCC1

Ground cup with out cover* GC1

Replacement contact tip** F06146

Aerospace / Industrial Static Ground Devices

Static grounding receptacles are used in Airport and Aerospace installations worldwide during fueling, testing and

maintenance procedures. Normal mounting is concrete / tarmac floor inset, threaded onto copper ground rod.

Heavy Brass construction cup includes optional cover and receptacles contact pin.

Accommodates a wide variety of single contact (copper on steel wire) static ground wire

clamps in service.

Static Ground Receptacle

* Hub is tapped for f" -10

** Hub is tapped for d" - 13

F07073

(cover only)

Ordering Information

Hazardous Location

Russellstoll ®

412031.H09 EFS 3/5 3/14/03 7:08 PM Page 146

Safe Ground Indicator System (GSUL)

Class I, Groups C and D NEMA 7

Class II, Groups E, F and G NEMA 9

Weatherproof Reel

Cat. No. SGR25

Grounding Clamp

to Fuel Carrier

Cat. No. SGC2

Explosion-proof

Sealing Fittings

Explosion Proof

Tumbler Switch

Cat. No. 4411S7

Explosion Proof

Safe Ground Indicator

Cat No. GSUL-2-SS

To Ground Electrode

Instant signal for safe ground

Ground indicators are designed for grounding tank vehicles,

carriers, drums or similar applications for dissipating ever-

present static electricity. The establishment of a safe ground

is indicated by the two parallel connected green signal lights.

Two lights are used for continuity. In case one lamp burns out

visual indication of safe groundings will be maintained.

Intrinsically safe circuitry

GSUL devices have an Intrinsically Safe (low energy) Ground

Sensing Circuit, which does not have sufficient electrical

energy to cause ignition in classified Hazardous Locations.

In use, the sensing Circuit extends through the grounding

clamp and its connection to the Ground Indicator, the metal

portion of the vehicle between the jaw terminals of the clamp

and earth ground electrode.

Pumps will not operate until a safe

ground is established

A control relay is included for interlocked control of pump

motor at the loading platform. The electronic control circuit

will be de-energized while the green lights are off. Attaching

the clamps to the tank will close the interlocking contact and

energize the control circuits to the motors.

Applications

Volatile or classified areas such as:

Tank Farms PetroChem

Cosmetics Grain Mills

Vehicular or Rail Transport

Typical Installation

Loading Rack Illustration suggests a typical installation which includes an Explosion Proof Switch: Explosion-Proof Sealing Fittings: Weathertight Reel; and the GSUL-2-SS Safe

Ground Indicator with special 2 wire grounding clamp.

Hazardous Location

Russellstoll ®

412031.H09 EFS 3/5 3/14/03 7:08 PM Page 147

Safe Ground Indicator System (GSUL)

TB1

L1 GL2 CN.O. N.C.

123456G

TB3

Ground Electrode Connection (1 electrode required)

not provided by Russellstoll

Two-Conductor Cable

Weathertight Reel

Grounding Clamp

Cat. No. SGC2

Remote Indicator Pilot Light

(Optional)

Mounting

Feet

N.O. - N.C. Relay Contacts

1/3 H.P. 10 Amp 120 VAC

1/2 H.P. 10 Amp 240VAC

To 115 Volts,

60 Hz Ground in explosion-proof

portion provided by conduit

system

GSUL Safe Operating Features

Unit shown with

covers removed

Basic Installation

• The Green Lights glow when a Safe

Ground is established. Lamp life is

approximately 20,000 hours.

• Intrinsically safe … simplified circuitry.

• Furnished with two redundant parallel

indicating pilot lights mounted on the

enclosures. The unit may be ordered

without the lights where remote visual

indication is desired.

• Unit is furnished with an integral,

intrinsically safe wiring compartment

provided with an approved strain

relief fitting for connection of cable

from the grounding clamp.

• The actuating and control circuits are

solid state units mounted on a

removable printed circuit board.

• Components are well protected

against moisture.

• A Control Relay is provided for

interlocked control of Pump Motor at

a loading rack.

• A special Grounding Clamp is

available for use with the Ground

indicator Unit, order SGC2.

• New grounding clamp (Cat. SGC2,

replaces old cat. # GSUC) provides

dual isolated tip contacts in a very

heavy duty cast aluminum handle

design.

Hazardous Location

Russellstoll ®

412031.H09 EFS 3/5 3/14/03 7:08 PM Page 148

Catalog No. Description Dimensions

GSUL-2-SS* Safe Ground Indicator with Indicator Lights

(*furnished with lamps) (120V supply)

New: 240V version available

GSUL2SS-240

Contact Technical Services

SGC2 Grounding Clamp

(Replaces GSUC)

P12G2 Remote Indicator Light – Surface mounting

duplex pilot light with two green lens.

Explosionproof.

Consult Customer Service for

Availability and Delivery.

SGR25** Weathertight Reel – Retracing Reel with 25 ft.

SGR50 of 2 conductor #12 AWG type SO cable.

SGR75 Note: 50 foot and 75 foot versions available.

(Replaces AR253)

Spare Parts

Description Cat. No.

Printed Circuit Board C13662

Control Relay** F30674

Lamp for GSUL-2-SS 310993

Ground Clamp Repair Kit GX2TK

Safe Ground Indicator System (GSUL)

4.5"Approx.

.43"

Indicating

Lights

(Green)

.69"

3.56"

.75"

5.25"

3" MTG

.75" NPT

Conduit

10.25"

MTG

9.25"

.3" Dia.

Hole

.75" NPT

Conduit

.75" Max. Conduit

Russellstoll

CAT. #

SGC2

.14

6 PLS

2X Conductor

Termination Set Screws

2x "Rue Pin" pivot

pin locking

Cable Entry

Clamp & Screw

5.37"

4.75"

3.75"

MTG.

3.75"

MTG

1" Max. Conduit

Top and Bottom

13" Dia.

7.5"

3.37"

1.25"

3" Sq.

8.5"

Rad.

1.56"

.56" Dia. MTG Holes

.75" Female Thread

Line Entrance

14.75"

8.25"

2.5"

9.75"

3.37" 6.37"

.37"

4 Holes Pivot MTG (optional)

2 Holes Rigid MTG

.37"

6.87"

4 Sq

Notes:

** Ground clamps must be ordered separately.

Ground Indicators complete with Control Relay. When unit is required

without control relay add suffix “X” to catalog number.

Outlets – Regularly furnished tapped f" NPT as per diagram on opposite

page.

Enclosures – Cast copper free aluminum, epoxy powder coated.

** Relay contacts are rated 1/3 H.P., 10 Amps, 120VAC; 1/2 H.P.,

10 Amps, 240VAC.

Ordering Information

Safe Ground Indicators are designed to operate on 110-120 VAC, 50/60 Hz circuits, with grounding being made through use

of a 2-conductor #12 AWG Type SO cable.

Hazardous Location

Russellstoll ®

412031.H09 EFS 3/5 3/14/03 7:08 PM Page 149

The toughest construction in

thermoplastic safety, durability and

performance by design, in UL94-VO

flame rated DuraV material. With

DurOring sealed pins, sleeves and

interiors watertight even unmated. A

30 & 50A unique circuit breaker

interlock line in DuraV is the best

choice in all standard voltage

polarization options through 600VAC

(Interlock to 480VAC)

Otherwise similar to the DuraGard,

Spec Grade refers to blue Lexan

plugs only made to the same original

FS/FD design standards as

DuraGard, in UL94-5VA flame rated

material. Spec Grade features

DurOring sealed pins, sleeves and

interiors, watertight even unmated.

Spec Grade devices have been

superceded by DuraGard ratings for

OEM use.

The original 15/20/30A computer

system connectors, the FS/FD line in

aluminum continues in MRO usage.

Many installations can also mate

directly or convert to DuraGard units.

Our large installed base can be

supported with any construction and

product options. Convert to

DuraGard when possible.

The original 60A main power

computer system connector, Angle

Type plugs are also available in

specialty UL94-V0 material. (Alum.

Connectors) As part of the MRO

usage 30-200A Angle Type Line, the

60A connector is still commonly used

today. Other lines such as MaxGard

should be used for changeout when

possible.

For DP/Computer System

Applications, a special MaxGard

polarization reflects DP installations.

Special thermoplastic housing and

back handle are supplied for these

applications. Use wherever 4P5W

installations are required.

Thermoplastic International standard

309-2 or CEE-17 type connector

lines usage is growing, especially in

OEM, export, and standard

performance applications. The IP67

style is watertight when mated and

directly interchangeable with other

manufacturers. International

designations shadow U.S. ratings:

20/16, 30/32, 60/63 and 100/125.

IP67 devices have screw collars or

flap/screw covers, with catalog

number “W” suffixes.

Computer System Interconnections – Overview

DuraGard

to 4P4W

20 thru 50A

SpecGrade

to 4P4W

20 & 30A

FS/FD

to 3P4W

15 thru 30A

Angle Type

to 3P4W

60A use

MaxGard

30A to 4P5W

IEC: IP67

to 4P5W

20 to 100A

Defined

Telephony Equipment

Switching Rack Systems

Power Distribution Units

Test & Laboratory Equipment

Mainframes from 30-270A

Peripherals

Data Storage Devices

Military or Critical Power Supplies

Typical Application Groups

Russellstoll Line Selections for Outdoor (and Indoor) Applications

• Any application where electrical connections must be

protected from humidity, water, condensation and/or dust

ingress to the wiring compartment and contacts.

• Cable-to-connector sealing and device locking designs are

critical.

• Thermoplastic connectors preferred: some with aluminum

conduit grounded shell.

• Connection integrity needs are absolute; Data Center

systems cannot go down.

• Underfloor Data Center applications and wall mount

installations.

Computer Systems

Russellstoll ®

412031.H09 EFS 3/5 3/14/03 7:08 PM Page 150

SERIES* FS/FD Spec Grade DuraGard®Spec Grade

Available Ranges (Amp) 20 & 30 20 & 30 20, 30 & 50 30 (IEC)

Safety Grade™ UL Flame rated UL94-V0

High-Temp Thermoplastic Aluminum UL94-5VA UL94-V0 UL94-V0

Easy-to-Wire

✔✔✔

Rear loaded interiors

Single Rated Safety 20A 20A 20A

Voltage Polarizations 30A 30A 30A

50A (9h – IEC)

Waterproof O-Ring Seal ✔✔✔

(pins, sleeves & interiors)

2nd Internal Ground Lug ✔(optional)

(cable shielding alt.)

External Cable Clamp ✔✔✔

External Gland Nut Lock ✔✔

Computer System Plugs, Connectors and Receptacles

Over 30 years ago, Russellstoll offered the first pin and

sleeve connectors that met the demanding needs of the

Data Processing industry and we’ve been leading the way

ever since.

The expanding technology of the Computer System Industry

is creating more sophisticated applications which require a

safe, reliable connection that exceeds the tough demands of

today’s applications. Russellstoll’s commitment to excellence

offers you that and more... Safety, Durability, Reliability and

Performance on our complete line of plugs, receptacles and

connectors.

Pin & Sleeve power connections are chosen for Computer

Systems interconnections because of the absolute

performance required in today’s mainframe and peripheral

installation. Pin & Sleeve connections have been proven to

be 1- times more reliable in service than any bladed device.

Data centers stay in service, because Russellstoll stays

connected.

E2630

LR14096

For TüV listed devices, contact Technical Services.

TüV

Quick Selection Chart

* 60A devices are specially designed versions of Russellstoll Angle Type (7328DP)

Computer Systems

Russellstoll ®

412031.H09 EFS 3/5 3/14/03 7:08 PM Page 151

Computer System Plugs, Connectors and Receptacles – Ordering Information

15/

Amp

2P/

3P/

Amp

4P/

5W+

Plugs Connectors Receptacles

Angle Type

MaxGard

Note: All 20A devices are compatible. 30A FS/FD receptacles and connectors will accept all styles of mating plugs.

** For a more complete listing of UL 94-V0 rated devices, consult DuraGard information on Pages H44-H54.

** Consult Factory for additional cable bushing sizes not listed.

† 7328 DP series thermoplastic can replace 7328 metallic.

●30A FS/FD Aluminum plugs may not directly exchange with DuraGard plugs. FS/FD metal mating devices must be used.

◆Standard 0.750 Bushing.

■DuraGard receptacles and connectors 30/50A will accept only DuraGard or Spec Grade. FS/FD Aluminum 30A plugs must be used with FS/FD metal connectors or receptacles..

^ Angle Type Line

+ MaxGard Line for further information see pages H9-H29.

▼Requires 3711A conduit FD box or 3781A DSFD Box (50A).

Special MaxGard®

Special Angle Type

Amp

See Bushing

Plug Std. Chart

Safety Cable** FS/FD• Spec Grade DuraGard®FS/FD DuraGard®FS/FD• DuraGard®

Voltage Polarization Bushing Aluminum UL94-5VA UL94-VO* Aluminum UL94-VO* Aluminum UL94-VO*

Up To 0.625" 3720DP (0.375)

600 VAC/ 0.455" 3720 3720DP/0455 9P23U0 3913 9C23U0 3743 9R23U0W▼

250VDC 0.405" 3720DP/0405

0.625" 3720DPU1 (0.375)

125VAC 0.455" 3720U1 3720DPU1/0455 9P23U1 3913U1 9C23U1 3743U1 9R23U1W▼

0.405" 3720DPU1/0405

0.625" 3720DPU2 (0.375)

250 VAC 0.455" 3720U2 3720DPU2/0455 9P23U2 3913U2 9C23U2 3743U2 9R23U2W▼

0.405" 3720DPU2/0405

Up To 0.760" 3750DP –

600 VAC 0.700" 3750 9P33U0 3933■9C33U0■3753■9R33U0W▼■

0.625"

Up To 1.000"

600 VAC 0.925" – 9P53U0 – 9C53U0 – 9R53U0W●

0.750"

Up To 0.688" – –

600 VAC/ 0.625" 3730 3730DP/0625 9P24U0 3914 9C24U0 3744 9R24U0W▼

250 VDC 0.606" 3730DP – –

Up To 1.100" 3760DPG/1100 – –

600 VAC 1.000" 3760 3760PDG/1000 9P34U0◆3934■9C34U0◆■ 3754■9R34U0W▼■

0.875" 3760PDG/0875

0.760" 3760DPG0760

Up To 1.000" –

600 VAC 0.925" – – 9P54U0 – 9C54U0 9R54U0✷▼

250 VDC 0.750"

Up To 1.375" – 7328DP/1375 –

600 VAC 1.188" 7328-78^ – – 7428-78^ – – SCF7324-78

1.020" – 7328DP† –

0.750" – 7328DP/0750 –

3øY

120/208 0.775" – – DS3516MPDP+ DS3516FP+ – DS3516FR+ –

VAC

3P/

Computer Systems

Russellstoll ®

412031.H09 EFS 3/5 3/14/03 7:08 PM Page 152

FG H I JKM

20 AMP 4a" 3b" 2e" 1g" 1a" 2b" 2d"

FS/FD 30 AMP 4a" 3b" 2e" 1g" 1c" 2f" 2e"

Angle Type 60 Amp 3 d" 2g" 3d" 2g" 2d" 6"

(Metallic)

20 Amp 4a" 3b" 2e" 1g" 1d" 2" 3a"

DuraGard®30 Amp 4a" 3b" 2e" 1g" 2d" 2f" 4a"

50 Amp 4a" 3b" 2e" 1g" 2d" 2f" 4a"

ABC

20 Amp 3e" 2" 2b"

FS/FD 30 Amp 3f"2b" 2c"

Angle Type DP 60 Amp 8" 2d" 3f"

(Thermoplastic)

20 Amp 3b" 2a" 2a"

Spec Grade 30 AMP 5" 2c" 3e"

DuraGard®

50 AMP 5b" 2c" 3e"

20 Amp 4" 1g"

FS/FD 30 Amp 4e" 2a"

Angle Type 60 Amp 9a" 3d"

(Metallic)

20 Amp 4a" 1g"

Spec Grade 30 AMP 5e" 2a"

DuraGard®

50 AMP 5e" 2a"

Computer System Plugs, Connectors and Receptacles – Dimensions

Plugs Connectors

Receptacles

(DuraGard shown)

Computer Systems

Russellstoll ®

412031.H09 EFS 3/5 3/14/03 7:08 PM Page 153

Plug/ Cat. No.

Connector Tapped

Size Hole Size FS/FD Spec Grade DuraGard®

20 Amp d" FSA11 – 9X2C50

f" FSA12 – 9X2C75

30 Amp d" FSA21 – 9X3C50

f" FSA22 – 9X3C75

1" FSA23 – –

50 Amp f" – – 9X5C75

1" – – 9X5C10

60 Amp f" JPA62 – –

Angle Type 1" JPA63 – –

1b" JPA64 – –

1d" JPA65 – –

Computer System Plugs, Connectors and Receptacles – Accessories

Cat. No.

Receptacle size Single Gang Double Gang

20, 30 & 50 Amp 3711A 3712A

60 Amp* JB6-1

50 Amp 3781A 3782

Conduit Boxes (For Surface Mounting)

Angle Adapter

* Various mounting options available.

4” deep (not shown)

Conduit Adapter

Catalog No. 3711A Catalog No. 3712A

Kit includes gland nuts for plugs or connectors.

Cat. No.

Receptacle size 45 Degree 20 Degree

20, 30 & 50 Amp 3678A –

60 Amp* JAA6-45 JAA6-AB6

Mounts to conduit boxes to angle receptacle downward, for easier access, no

moisture retention on surfaces and better plug-cable drop bend relief.

* Various mounting options available.

All conduit boxes/Angle Adapters are copper free, cast aluminum, epoxy powder coat finish.

Computer Systems

Russellstoll ®

412031.H09 EFS 3/5 3/14/03 7:08 PM Page 154

Cat. No.

Male Interior Assembly Female Interior Assembly

Amperage Voltage Polarization

125 VAC 9XM23U1 9XF23U1

2P3W 20 250 VAC 9XM23U2 9XF23U2

Thru 600VAC/250 VDC 9XM23U0 9XF23U0

2P3W 30 Thru 600VAC/250VDC 9XM33U0 9XF33U0

2P3W 50 Thru 600VAC/250VDC 9XM53U0 9XF53U0

3P4W 20 Thru 600VAC/250VDC 9XM24U0 9XF24U0

3P4W 30 Thru 600VAC/250VDC 9XM34U0 9XF34U0

3P4W 50 Thru 600VAC/250VDC 9XM54U0 9XF54U0

Interiors with ground straps are specials.

Spec Grade DuraGard Spec Grade DuraGard

Item Color Blue Yellow Blue Yellow Black

Plug/Connector Amperage 20A 20A 30A 30A 50A

Gland Nut C17077C C17077A C17076CX C17076AX C17076BX

Nylon Locking Screw N/A NA B16983 B16983 B16983

Bushing, Clamp, Nut, and Screw Kit B17019CPR B17019APR B17018CPR B17018APR B17018BPR

(Inc. Nylon Locking Screw – 30/50A)

Bushings To Spec To Spec To Spec To Spec To Spec

Glide Washer 863-8 863-8 500RS 500RS 500RS

Gland Nut Assembly B17019CR B17019AR B17018CR B17018AR B17018BR

Note: Minimum purchase quantities apply.

Computer System Plugs, Connectors and Receptacles – Accessories

Plug/Connector Replacement Items

Replacement Interiors

Note: For replacement bushings, see DuraGard Section, pg. H51.

Computer Systems

Russellstoll ®

412031.H09 EFS 3/5 3/14/03 7:08 PM Page 155

Computer System Plugs, Connectors and Receptacles – Specifications

Performance – Electrical

Dielectric Voltage 3,000 Volts

Withstand

Max. Working 6000 volts RMS minimum

Voltage (creepage distance and minimum

clearance per UL 840)

Circuit Interrupting/ UL listed and CSA certified

Load Breaking for circuit interrupting at full rated

current.

Temperature Rise Max. 30°C temperature rise at full

rated current after 50 cycles of

overload at 150% rated current at

.75-PF.

Shrouded Contacts Complies with California Code

Title 8, Art. 51, S2510.7(b) for

devices exceeding 300 VAC

Horsepower Per NEC 430-151 ratings

Performance – Mechanical

Impact Resistance Per UL 1682 Paragraph 34

Cord Round portable service

Accommodation cords per UL Std. 62 & CSA

C22.2 No. 49.1

Terminal In accordance with UL1682

Identification

Cable Pull Out In accordance with UL1682

Force

Product Identification label and

Identification molded in name

Lockout/Tagout Lockout/Tagout hole in 30/50A

DuraGard®plug complies with

OSHA Reg. 29 CFR 1910.147 (V0

30 & 50A plugs only)

Performance – Environmental

Moisture Per UL1682 Paragraph 49.

Resistance Watertight flap screw cover on

receptacle, O-Rings on all V0/5VA

pins and sleeves (excludes 60A)

Flammability V0 / 5A per UL94 (DuraV also 5VA

in some apps.)

Operating

Temperatures

Chemicals Resists standard industrial

hydrocarbons, acids, bases and

solvents. (DuraV & Metal)

Approvals

Conforms to NEMA 4, 4X & 6. (DuraGard and Spec Grade)

Contact Technical Services.

TüV

Materials

FS/FD Spec Grade DuraGard®Safety Grade™

Contact Carrier Interior Thermoset / Thermoplastic) Arc resistant UL94-V0 Arc resistant UL94-V0

(20A & 30A) phenolic Thermoset phenolic Thermoset

Housing, Gland Nuts Cast Aluminum Lexan®UL94-5VA, DuraV™UL94-V0,

Screw Collar Rings – High Impact Thermoplastic High Impact Thermoplastic

O-Rings – Buna-N (Nitrile) Buna-N (Nitrile)

Contacts: Pins & Sleeves Brass Brass CDA 360 Brass CDA 360

Hinge Pins (Receptacle) Stainless Steel – Stainless Steel

Terminals Brass Stainless Steel Stainless Steel

All Hardware Stainless Steel Stainless Steel Stainless Steel

Gland Glide Washer Brass – 20 Amp - Nylon

(or Internal Cable Grip) 30 & 50 Amp - Aluminum

– Nylon

Cable Clamp Bushing Neoprene Neoprene Neoprene

Lexan®is a registered trademark of GE.

VO* 5VA Metal*

Maximum 95°C 130°C 130°C

Continuous (230°F) (266°F) (266°F)

Minimum -40°C -29°C _40°C

W/o Impact (-40°F) (-20°F) (-40°F)

Computer Systems

Russellstoll ®

412031.H09 EFS 3/5 3/14/03 7:08 PM Page 156

Computer System Plugs, Connectors and Receptacles – Data Center Installation

Benefits

•Saves rewiring costs in a facility when installing small-

sized, lower current machines using existing electrical

service.

•Quickest and most cost effective way to expand or

reconfigure a single service with multiple service outlet

combinations possible at every power drop.

•Safest way to operate: UL Listed 22kA interrupt capacity

interlocked circuit breaker protection for each branch

outlet receptacle, in a NEMA 4 enclosure.

Applications

•Data Processing: CPU / Disk Arrays / Peripherals new

smaller multiple units.

•Industrial / Manufacturing Lines: reorganization,

process reconfiguration.

•Portable Power: Machinery, Tools, Test and Diagnostic

equipment.

Electrical and Safety Features

• One: 250VAC 3p4w 60A male inlet feeding Two: 250VAC

3p4w 30a IEC 309-2 (9h Blue) female receptacle outlets,

each protected by 22kA IC circuit breaker; each

mechanically Interlocked.

• Power is manually energized only after plug is inserted;

externally visible trip indicator handles on each Interlock.

• Automatic Shut Off when plug is removed before contacts

disengage; ground sleeves Make first, Break last.

• Patented “Trip-Free” Safety Mechanism where outlets are

not powered unless plug is inserted.

• Full NEMA rated UL 489 listed 22kA Circuit Breakers,

available to 480V at 30 Amps. 60 Amp and other options

available.

Mechanical and Safety Features

• All internal wiring is complete: a Drop-In, Plug-In specified

device.

• DP Underfloor (Horizontal) installation standard; vertical or

other mounting conventions optional.

• Electrostatic epoxy powder coat gray finish over 14

gauge steel NEMA 4 welded enclosure with gasketed

access cover.

• Screw cover protects outlet receptacles (flap cap option).

• Long life stainless steel & nylon external hardware,

copper-free aluminum castings,

O-ring seals (to device spec) & brass electrical contacts.

Custom Products:

Interlocked Branch Distribution Centers

Utilize an existing higher amperage service and split it into

multiple lower current service outlets. The outlets are

individually interlocked with circuit breaker protection.

Branch Distribution Centers are UL & CSA listed and can be

configured for many inlet/outlet combinations.

Standard Dual Configuration:

• 60A Male Inlet

• 2 - 30 A Individually Interlocked Female Outlets, each

Circuit Breaker Protected.

• Heavy duty NEMA 4 welded, gasketed enclosure.

Computer Systems

Russellstoll ®

412031.H09 EFS 3/5 3/14/03 7:08 PM Page 157

Computer System Plugs, Connectors and Receptacles – Data Center Installation

Ordering Information

Inlet Side Outlet Side*

250VAC, 60A Mating 250VAC, 30a Mating

Cat. No. Male Inlet Connector Outlet Receptacle Plug

ER206M39 7528 Spl. 7428-78 RS430MM9W (x2) RS430P9WV0

(External mating Plugs & Connectors sold separately)

Other Configurations available. Consult factory or your Russellstoll Representative

* IEC 309-2 configuration, 9h, 3P4W

Outline Dimensions

Schematic Diagram

Computer Systems

Russellstoll ®

412031.H09 EFS 3/5 3/14/03 7:08 PM Page 158

412031.H01 MAX 3/5 154897 Catalog

Navigation menu

Versions of this User Manual:

Views

Navigation