Modicon TM3 Digital I/O Modules Hardware Guide 04/2014 Brochure

2016-10-06

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www.schneider-electric.com
Modicon TM3
EIO0000001408 04/2014
Modicon TM3
Digital I/O Modules
Hardware Guide
04/2014
2EIO0000001408 04/2014
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.
No part of this document may be reproduced in any form or by any means, electronic or
mechanical, including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2014 Schneider Electric. All rights reserved.
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Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About the Book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Part I TM3 General Overview. . . . . . . . . . . . . . . . . . . . . . 13
Chapter 1 TM3 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Chapter 2 TM3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.1 TM3 General Rules for Implementing . . . . . . . . . . . . . . . . . . . . . . . . . 28
Environmental Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Certifications and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.2 TM3 Expansion Module Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Installation and Maintenance Requirements . . . . . . . . . . . . . . . . . . . . 34
Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Top Hat Section Rail (DIN rail) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Assembling a Module to a Controller or Receiver Module . . . . . . . . . 42
Disassembling a Module from a Controller or Receiver Module . . . . . 44
Direct Mounting on a Panel Surface . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2.3 TM3 Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Wiring Best Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
DC Power Supply Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Part II TM3 Digital Input Modules. . . . . . . . . . . . . . . . . . . 57
Chapter 3 TM3DI8A Module 8 Inputs 120 Vac . . . . . . . . . . . . . . . . 59
TM3DI8A Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
TM3DI8A Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
TM3DI8A Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Chapter 4 TM3DI8 / TM3DI8G Module 8 Regular Inputs 24 Vdc. . 65
TM3DI8 / TM3DI8G Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
TM3DI8 / TM3DI8G Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . 67
TM3DI8 / TM3DI8G Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 69
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Chapter 5 TM3DI16 / TM3DI16G Module 16 Regular Inputs
24 Vdc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
TM3DI16 / TM3DI16G Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . 72
TM3DI16 / TM3DI16G Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . 74
TM3DI16 / TM3DI16G Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . 77
Chapter 6 TM3DI16K Module 16 Regular Inputs 24 Vdc . . . . . . . 79
TM3DI16K Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
TM3DI16K Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
TM3DI16K Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Chapter 7 TM3DI32K Module 32 Regular Inputs 24 Vdc . . . . . . . 87
TM3DI32K Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
TM3DI32K Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
TM3DI32K Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Part III TM3 Digital Output Modules . . . . . . . . . . . . . . . . . 95
Chapter 8 TM3DQ8R / TM3DQ8RG Module 8 Relay Outputs 2A
24 Vdc/240 Vac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
TM3DQ8R / TM3DQ8RG Presentation . . . . . . . . . . . . . . . . . . . . . . . . 98
TM3DQ8R / TM3DQ8RG Characteristics . . . . . . . . . . . . . . . . . . . . . . 99
TM3DQ8R / TM3DQ8RG Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . 103
Chapter 9 TM3DQ8T / TM3DQ8TG Module 8 Regular Transistor
Source Outputs 0.5A 24 Vdc. . . . . . . . . . . . . . . . . . . . . 105
TM3DQ8T / TM3DQ8TG Presentation. . . . . . . . . . . . . . . . . . . . . . . . . 106
TM3DQ8T / TM3DQ8TG Characteristics. . . . . . . . . . . . . . . . . . . . . . . 107
TM3DQ8T / TM3DQ8TG Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . 109
Chapter 10 TM3DQ8U / TM3DQ8UG Module 8 Regular Transistor
Sink Outputs 0.5A 24 Vdc . . . . . . . . . . . . . . . . . . . . . . . 111
TM3DQ8U / TM3DQ8UG Presentation . . . . . . . . . . . . . . . . . . . . . . . . 112
TM3DQ8U / TM3DQ8UG Characteristics . . . . . . . . . . . . . . . . . . . . . . 113
TM3DQ8U / TM3DQ8UG Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . 115
Chapter 11 TM3DQ16R / TM3DQ16RG Module 16 Relay Outputs
2A 24 Vdc/240 Vac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
TM3DQ16R / TM3DQ16RG Presentation . . . . . . . . . . . . . . . . . . . . . . 118
TM3DQ16R / TM3DQ16RG Characteristics . . . . . . . . . . . . . . . . . . . . 120
TM3DQ16R / TM3DQ16RG Wiring Diagram . . . . . . . . . . . . . . . . . . . . 123
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Chapter 12 TM3DQ16T / TM3DQ16TG Module 16 Regular
Transistor Source Outputs 0.5A 24 Vdc. . . . . . . . . . . . 125
TM3DQ16T / TM3DQ16TG Presentation . . . . . . . . . . . . . . . . . . . . . . 126
TM3DQ16T / TM3DQ16TG Characteristics . . . . . . . . . . . . . . . . . . . . 128
TM3DQ16T / TM3DQ16TG Wiring Diagram . . . . . . . . . . . . . . . . . . . . 130
Chapter 13 TM3DQ16TK Module 16 Regular Transistor Source
Outputs 0.1A 24 Vdc. . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
TM3DQ16TK Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
TM3DQ16TK Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
TM3DQ16TK Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Chapter 14 TM3DQ16U / TM3DQ16UG Module 16 Regular
Transistor Sink Outputs 0.3A 24 Vdc . . . . . . . . . . . . . . 141
TM3DQ16U / TM3DQ16UG Presentation . . . . . . . . . . . . . . . . . . . . . . 142
TM3DQ16U / TM3DQ16UG Characteristics . . . . . . . . . . . . . . . . . . . . 144
TM3DQ16U / TM3DQ16UG Wiring Diagram. . . . . . . . . . . . . . . . . . . . 146
Chapter 15 TM3DQ16UK Module 16 Regular Transistor Sink
Outputs 0.1A 24 Vdc. . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
TM3DQ16UK Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
TM3DQ16UK Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
TM3DQ16UK Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Chapter 16 TM3DQ32TK Module 32 Regular Transistor Outputs
0.1A 24 Vdc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
TM3DQ32TK Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
TM3DQ32TK Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
TM3DQ32TK Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Chapter 17 TM3DQ32UK Module 32 Regular Transistor Outputs
0.1A 24 Vdc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
TM3DQ32UK Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
TM3DQ32UK Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
TM3DQ32UK Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Part IV TM3 Digital Mixed Input/Output Modules. . . . . . . 171
Chapter 18 TM3DM8R / TM3DM8RG Mixed I/O Module 4 Inputs/4
Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
TM3DM8R / TM3DM8RG Presentation. . . . . . . . . . . . . . . . . . . . . . . . 174
TM3DM8R / TM3DM8RG Characteristics . . . . . . . . . . . . . . . . . . . . . . 176
TM3DM8R / TM3DM8RG Wiring Diagram . . . . . . . . . . . . . . . . . . . . . 182
6EIO0000001408 04/2014
Chapter 19 TM3DM24R / TM3DM24RG Mixed I/O Module 16
Inputs/8 Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
TM3DM24R / TM3DM24RG Presentation . . . . . . . . . . . . . . . . . . . . . . 184
TM3DM24R / TM3DM24RG Characteristics . . . . . . . . . . . . . . . . . . . . 186
TM3DM24R / TM3DM24RG Wiring Diagram. . . . . . . . . . . . . . . . . . . . 191
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
EIO0000001408 04/2014 7
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.
8EIO0000001408 04/2014
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.
EIO0000001408 04/2014 9
About the Book
At a Glance
Document Scope
This guide describes the hardware implementation of TM3 digital I/O expansion modules. It
provides the parts description, characteristics, wiring diagrams, and installation details for TM3
digital I/O expansion modules.
Validity Note
This document has been updated with the release of SoMachine V4.1.
This document has been updated with the release of SoMachine Basic V1.1.
The technical characteristics of the devices described in this document also appear online. To
access this information online:
The characteristics that are presented in this manual should be the same as those characteristics
that appear online. In line with our policy of constant improvement, we may revise content over time
to improve clarity and accuracy. If you see a difference between the manual and online information,
use the online information as your reference.
Step Action
1 Go to the Schneider Electric home page www.schneider-electric.com.
2 In the Search box type the reference of a product or the name of a product range.
zDo not include blank spaces in the model number/product range.
zTo get information on grouping similar modules, use asterisks (*).
3 If you entered a reference, go to the Product datasheets search results and click on the
reference that interests you.
If you entered the name of a product range, go to the Product Ranges search results and click
on the product range that interests you.
4 If more than one reference appears in the Products search results, click on the reference that
interests you.
5 Depending on the size of your screen, you may need to scroll down to see the data sheet.
6 To save or print a data sheet as a .pdf file, click Download XXX product datasheet.
10 EIO0000001408 04/2014
Related Documents
You can download these technical publications and other technical information from our website
at www.schneider-electric.com.
Title of Documentation Reference Number
Modicon TM3 Expansion Modules Configuration - Programming
Guide (SoMachine Basic)
EIO0000001396 (ENG)
EIO0000001397 (FRA)
EIO0000001398 (GER)
EIO0000001399 (SPA)
EIO0000001400 (ITA)
EIO0000001401 (CHS)
EIO0000001374 (POR)
EIO0000001375 (TUR)
Modicon TM3 Expansion Modules Configuration - Programming
Guide (SoMachine)
EIO0000001402 (ENG)
EIO0000001403 (FRA)
EIO0000001404 (GER)
EIO0000001405 (SPA)
EIO0000001406 (ITA)
EIO0000001407 (CHS)
Modicon M221 Logic Controller - Hardware Guide EIO0000001384 (ENG)
EIO0000001385 (FRA)
EIO0000001386 (GER)
EIO0000001387 (SPA)
EIO0000001388 (ITA)
EIO0000001389 (CHS)
EIO0000001370 (POR)
EIO0000001371(TUR)
Modicon M241 Logic Controller - Hardware Guide EIO0000001384 (ENG)
EIO0000001385 (FRA)
EIO0000001386 (GER)
EIO0000001387 (SPA)
EIO0000001388 (ITA)
EIO0000001389 (CHS)
Modicon M251 Logic Controller - Hardware Guide EIO0000001384 (ENG)
EIO0000001385 (FRA)
EIO0000001386 (GER)
EIO0000001387 (SPA)
EIO0000001388 (ITA)
EIO0000001389 (CHS)
TM3 Digital I/O Modules Instruction Sheet HRB59605
EIO0000001408 04/2014 11
Product Related Information
This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
zDisconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
zAlways use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
zReplace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
zUse only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.
WARNING
LOSS OF CONTROL
zThe designer of any control scheme must consider the potential failure modes of control paths
and, for certain critical control functions, provide a means to achieve a safe state during and
after a path failure. Examples of critical control functions are emergency stop and overtravel
stop, power outage and restart.
zSeparate or redundant control paths must be provided for critical control functions.
zSystem control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
zObserve all accident prevention regulations and local safety guidelines.1
zEach implementation of this equipment must be individually and thoroughly tested for proper
operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
12 EIO0000001408 04/2014
1 For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
WARNING
UNINTENDED EQUIPMENT OPERATION
zOnly use software approved by Schneider Electric for use with this equipment.
zUpdate your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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Modicon TM3
TM3 General Overview
EIO0000001408 04/2014
TM3 General Overview
Part I
TM3 General Overview
What Is in This Part?
This part contains the following chapters:
Chapter Chapter Name Page
1 TM3 Description 15
2 TM3 Installation 27
TM3 General Overview
14 EIO0000001408 04/2014
EIO0000001408 04/2014 15
Modicon TM3
TM3 Description
EIO0000001408 04/2014
TM3 Description
Chapter 1
TM3 Description
What Is in This Chapter?
This chapter contains the following topics:
Topic Page
General Description 16
Physical Description 20
Accessories 22
TM3 Description
16 EIO0000001408 04/2014
General Description
Introduction
The range of TM3 digital I/O expansion modules includes:
zInput modules
zOutput modules
zMixed input/output modules
All TM3 digital I/O expansion modules are equipped with (depending on the reference):
zRemovable screw terminal blocks
zRemovable spring terminal blocks
zHE10 (MIL 20) connectors
For modules with HE10 (MIL 20) connectors, a group of products known as Telefast 2
(seepage22) are available that enable these modules to be quickly connected to sensors and
actuators.
TM3 Digital Input Modules
The following table shows the TM3 digital input expansion modules, with corresponding channel
type, nominal voltage/current, and terminal type:
Reference Channels Channel Type Voltage
Current
Terminal Type / Pitch
TM3DI8A (see page 59)8 Regular inputs 120 Vac
7.5 mA
Removable screw
terminal block /
5.08 mm
TM3DI8 (seepage65)8 Regular inputs 24 Vdc
7mA
Removable screw
terminal block /
5.08 mm
TM3DI8G (see page 65)8 Regular inputs 24 Vdc
7mA
Removable spring
terminal block /
5.08 mm
TM3DI16 (see page 71)16 Regular inputs 24 Vdc
7mA
Removable screw
terminal blocks /
3.81 mm
TM3DI16G (see page 71)16 Regular inputs 24 Vdc
7mA
Removable spring
terminal blocks /
3.81 mm
TM3DI16K (seepage79)16 Regular inputs 24 Vdc
5mA
HE10 (MIL 20)
connector
TM3DI32K (seepage87)32 Regular inputs 24 Vdc
5mA
HE10 (MIL 20)
connector
TM3 Description
EIO0000001408 04/2014 17
TM3 Digital Output Modules
The following table shows the TM3 digital output expansion modules, with corresponding channel
type, nominal voltage/current, and terminal type:
Reference Channels Channel Type Voltage
Current
Terminal Type /
Pitch
TM3DQ8R (see page 97)8 Relay outputs 24 Vdc / 240 Vac
7 A maximum per
common line / 2 A
maximum per output
Removable screw
terminal block /
5.08 mm
TM3DQ8RG (see page 97)8 Relay outputs 24 Vdc / 240 Vac
7 A maximum per
common line / 2 A
maximum per output
Removable spring
terminal block /
5.08 mm
TM3DQ8T (seepage105)8 Regular transistor
outputs (source)
24 Vdc
4 A maximum per
common line/0.5 A
maximum per output
Removable screw
terminal block /
5.08 mm
TM3DQ8TG (see page 105)8 Regular transistor
outputs (source)
24 Vdc
4 A maximum per
common line/0.5 A
maximum per output
Removable spring
terminal block /
5.08 mm
TM3DQ8U (see page 111)8 Regular transistor
outputs (sink)
24 Vdc
4 A maximum per
common line/0.5 A
maximum per output
Removable screw
terminal block /
5.08 mm
TM3DQ8UG (see page 111)8 Regular transistor
outputs (sink)
24 Vdc
4 A maximum per
common line/0.5 A
maximum per output
Removable spring
terminal block /
5.08 mm
TM3DQ16R (see page 117)16 Relay outputs 24 Vdc / 240 Vac
8 A maximum per
common line / 2 A
maximum per output
Removable screw
terminal blocks /
3.81 mm
TM3DQ16RG (see page 117)16 Relay outputs 24 Vdc / 240 Vac
8 A maximum per
common line / 2 A
maximum per output
Removable spring
terminal blocks /
3.81 mm
TM3DQ16T (see page 125)16 Regular transistor
outputs (source)
24 Vdc
4 A maximum per
common line / 0.5 A
maximum per output
Removable screw
terminal blocks /
3.81 mm
TM3 Description
18 EIO0000001408 04/2014
TM3DQ16TG (see page 125)16 Regular transistor
outputs (source)
24 Vdc
4 A maximum per
common line / 0.5 A
maximum per output
Removable spring
terminal blocks /
3.81 mm
TM3DQ16U (see page 141)16 Regular transistor
outputs (sink)
24 Vdc
2 A maximum per
common line / 0.4 A
maximum per output
Removable screw
terminal blocks /
3.81 mm
TM3DQ16UG (see page 141)16 Regular transistor
outputs (sink)
24 Vdc
2 A maximum per
common line / 0.4 A
maximum per output
Removable spring
terminal blocks /
3.81 mm
TM3DQ16TK (seepage125)16 Regular transistor
outputs (source)
24 Vdc
2 A maximum per
common line / 0.1 A
maximum per output
HE10 (MIL 20)
connector
TM3DQ16UK (see page 147)16 Regular transistor
outputs (sink)
24 Vdc
2 A maximum per
common line / 0.1 A
maximum per output
HE10 (MIL 20)
connector
TM3DQ32TK (seepage153)32 Regular transistor
outputs (source)
24 Vdc
2 A maximum per
common line / 0.1 A
maximum per output
HE10 (MIL 20)
connectors
TM3DQ32UK (see page 163)32 Regular transistor
outputs (sink)
24 Vdc
2 A maximum per
common line / 0.1 A
maximum per output
HE10 (MIL 20)
connectors
Reference Channels Channel Type Voltage
Current
Terminal Type /
Pitch
TM3 Description
EIO0000001408 04/2014 19
TM3 Digital Mixed Input/Output Modules
This following table shows the TM3 mixed I/O modules, with corresponding channel type, nominal
voltage/current, and terminal type:
Reference Channels Channel Type Voltage
Current
Terminal Type /
Pitch
TM3DM8R (see page 173)4 Regular inputs 24 Vdc
7mA
Removable screw
terminal block /
5.08 mm
4 Relay outputs 24 Vdc / 240 Vac
7 A maximum per
common line / 2 A
maximum per output
TM3DM8RG (see page 173)4 Regular inputs 24 Vdc
7mA
Removable spring
terminal
block /5.08 mm
4 Relay outputs 24 Vdc / 240 Vac
7 A maximum per
common line / 2 A
maximum per output
TM3DM24R (see page 183)16 Regular inputs 24 Vdc
7mA
Removable screw
terminal
blocks / 3.81 mm
8 Relay outputs 24 Vdc / 240 Vac
7 A maximum per
common line / 2 A
maximum per output
TM3DM24RG (see page 183)16 Regular inputs 24 Vdc
7mA
Removable spring
terminal
blocks / 3.81 mm
8 Relay outputs 24 Vdc / 240 Vac
7 A maximum per
common line / 2 A
maximum per output
TM3 Description
20 EIO0000001408 04/2014
Physical Description
Introduction
This section describes the physical characteristics of the TM3 modules. The modules, depending
on the reference, support one of two different types of connectors:
zRemovable screw or spring terminal block
zHE10 (MIL 20) connector
TM3 with Removable Screw or Spring Terminal Block
The following figure shows the main elements of a TM3 expansion module with removable screw
or spring terminal block:
This table describes the main elements of the TM3 expansion modules shown above:
Label Elements
1 LEDs for displaying the state of the I/O channel.
2 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail). DIN Rail (see page 38)
3 Removable terminal block. Rules for Removable
Screw Terminal Block
(see page 50)
4 Expansion connector for TM3 I/O bus (one on each side).
5 Locking device for attachment to the previous module.
6 Removable terminal block. Rules for Removable
Spring Terminal Block
(see page 51)
TM3 Description
EIO0000001408 04/2014 21
TM3 with HE10 (MIL 20) Connector
The following figure shows the main elements of a TM3 expansion module with HE10 (MIL 20)
connector:
This table describes the main elements of the TM3 expansion module shown above:
Label Elements
1 LEDs for displaying the state of the I/O channel.
2 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail). DIN Rail
(seepage38)
3 HE10 (MIL 20) connector socket. Cable list
(seepage22)
4 Expansion connector for TM3 I/O bus (one on each side).
5 Locking device for attachment to the previous module.
TM3 Description
22 EIO0000001408 04/2014
Accessories
Overview
This section describes the accessories, cables, and Telefast.
Accessories
Cables
Reference Description Use Quantity
TMAT2MSET Set of 5 removable
screw terminal block
Connects the module I/Os. 1
TMAT2MSETG Set of 5 removable
spring terminal block
Connects the module I/Os. 1
AB1AB8P35 End brackets Help secure the logic controller or receiver
module and their expansion modules on a top hat
section rail (DIN rail).
1
TM2XMTGB Grounding Bar Connects the cable shield and the module to the
functional ground.
1
TM200RSRCEMC Shielding take-up
clip
Mounts and connects the ground to the cable
shielding.
25 pack
TMAM2 Mounting Kit Mounts the controller and I/O modules directly to
a flat, vertical panel.
1
Reference Description Details Length
ABFT20E050 Telefast cables for
digital I/O
expansion
modules
Cable equipped with HE10 (MIL 20) connector
at each end. (AWG 28 / 0.08 mm2)
0.5 m
(1.64 ft)
ABFT20E100 Cable equipped with HE10 (MIL 20) connector
at each end. (AWG 28 / 0.08 mm2)
1m
(3.28 ft)
ABFT20E200 Cable equipped with HE10 (MIL 20) connector
at each end. (AWG 28 / 0.08 mm2)
2m
(6.56 ft)
TWDFCW30K Digital I/O cables
with free wires for
20-pin Modular
controller
Cable equipped at a one end with an HE10
connector. (AWG 22 / 0.34 mm2)
3m
(9.84 ft)
TWDFCW50K Cable equipped at a one end with an HE10
connector. (AWG 22 / 0.34 mm2)
5m
(16.4 ft)
TM3 Description
EIO0000001408 04/2014 23
TWDFCW••K Cable Description
The following table provides specifications for the TWDFCW30K/50K with free wires for 20-pin
connectors (HE10 or MIL20):
ABFT20E050 Telefast cables for
digital I/O
expansion
modules
Cable equipped with HE10 (MIL 20) connector
at each end. (AWG 28 / 0.08 mm2)
0.5 m
(1.64 ft)
ABFT20E100 Cable equipped with HE10 (MIL 20) connector
at each end. (AWG 28 / 0.08 mm2)
1m
(3.28 ft)
ABFT20E200 Cable equipped with HE10 (MIL 20) connector
at each end. (AWG 28 / 0.08 mm2)
2m
(6.56 ft)
Reference Description Details Length
Cable illustration Pin
Connector
Wire Color
1White
2Brown
3 Green
4Yellow
5Grey
6Pink
7Blue
8Red
9Black
10 Violet
11 Grey and pink
12 Red and blue
13 White and green
14 Brown and green
15 White and yellow
16 Yellow and brown
17 White and grey
18 Grey and brown
19 White and pink
20 Pink and brown
TM3 Description
24 EIO0000001408 04/2014
Telefast Pre-Wiring Sub-bases
The following illustration shows the Telefast system:
1 TM3DI16K / TM3DI32K
2 TM3DQ16TK / TM3DQ32TK
3 Cable (ABFT20E••0) equipped with a 20-way HE 10 connector at each end. This cable is available in 0.5,
1 and 2 meter lengths (AWG 28/0.08 mm2)
4 16 channel sub-base (ABE7E16EPN20) for input extension modules.
5 16 channel sub-base (ABE7E16SPN20) for output extension modules.
6 16 channel sub-base (ABE7E16SPN22 or ABE716SRM20) for output extension modules.
TM3 Description
EIO0000001408 04/2014 25
Telefast Sub-base Reference
The following table describes compatibility between the TM3 expansion modules and Telefast
components:
Telefast Module Description TM3 Expansion Modules
Type Channel Reference 8 Inputs
16 Inputs
32 Inputs
8 Outputs
16 Outputs
32 Outputs
Passive connection
sub-bases
16 ABE7E16EPN20 X –
ABE7E16SPN20 – X
ABE7E16SPN22 – X
Relay output
connection sub-base
16 ABE7E16SRM20 – X
TM3 Description
26 EIO0000001408 04/2014
EIO0000001408 04/2014 27
Modicon TM3
TM3 Installa tion
EIO0000001408 04/2014
TM3 Installa tion
Chapter 2
TM3 Installation
What Is in This Chapter?
This chapter contains the following sections:
Section Topic Page
2.1 TM3 General Rules for Implementing 28
2.2 TM3 Expansion Module Installation 33
2.3 TM3 Electrical Requirements 47
TM3 Installation
28 EIO0000001408 04/2014
TM3 General Rules for Implementing
Section 2.1
TM3 General Rules for Implementing
What Is in This Section?
This section contains the following topics:
Topic Page
Environmental Characteristics 29
Certifications and Standards 32
TM3 Installation
EIO0000001408 04/2014 29
Environmental Characteristics
Enclosure Requirements
TM3 expansion module components are designed as Zone B, Class A industrial equipment
according to IEC/CISPR Publication 11. If they are used in environments other than those
described in these standards, or in environments that do not meet the specifications in this manual
the ability to meet electromagnetic compatibility requirements in the presence of conducted and/or
radiated interference may be reduced.
All TM3 expansion module components meet European Community (CE) requirements for open
equipment as defined by IEC/EN 61131-2. You must install them in an enclosure designed for the
specific environmental conditions and to minimize the possibility of unintended contact with
hazardous voltages. Use metal enclosures to improve the electromagnetic immunity of your TM3
expansion module components. Use enclosures with a keyed locking mechanism to minimize
unauthorized access.
Environmental Characteristics
All the TM3 expansion module components are electrically isolated between the internal electronic
circuit and the input/output channels. This equipment meets CE requirements as indicated in the
table below. This equipment is intended for use in a Pollution Degree 2 industrial environment.
The following table shows the general environmental characteristics:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Characteristic Specification
Standard compliance IEC/EN 61131-2
IEC/EN 61010-2-201
Ambient operating temperature Horizontal installation –10...55 °C (14...131 °F)
Vertical installation –10...35 °C (14...95 °F)
Storage temperature –25...70 °C (- 13...158 °F)
Relative humidity Transport and storage 10...95 % (non-condensing)
Operation 10...95 % (non-condensing)
Degree of pollution IEC/EN 60664-1 2
TM3 Installation
30 EIO0000001408 04/2014
Electromagnetic Susceptibility
The TM3 expansion module components meets electromagnetic susceptibility specifications as
indicated in the following table:
Degree of protection IEC/EN 61131-2 IP20
Machine Safety conformance IEC/EN 61010-2-201 Yes
Corrosion immunity Atmosphere free from corrosive
gases
Operating altitude 0...2000 m (0...6560 ft)
Storage altitude 0...3000 m (0...9843 ft)
Vibration resistance IEC/EN 61131-2
Panel mounting or mounted on
a top hat section rail (DIN rail)
3.5 mm (0.13 in) fixed amplitude
from 5...8.5 Hz
29.4 m/s2 or 96.45 ft/s2 (3 gn) fixed
acceleration from 8.7...150 Hz
Mechanical shock resistance 147 m/s2 or 482.28 ft/s2 (15 gn) for
a duration of 11 ms
Characteristic Specification
Characteristic Designed to specification Range
Electrostatic discharge IEC/EN 61000-4-2 8 kV (air discharge)
4 kV (contact discharge)
Radiated
electromagnetic field
IEC/EN 61000-4-3 10 V/m (80...1000 MHz)
3 V/m (1.4...2 GHz)
1 V/m (2...3 GHz)
Magnetic field IEC/EN 61000-4-8 30 A/m 50 Hz, 60 Hz
Fast transients burst IEC/EN 61000-4-4 – CM1 and DM2
AC/DC Power lines –
Relay Outputs 2 kV
24 Vdc I/Os 1 kV
Analog I/Os –
Communication line –
TM3 Installation
EIO0000001408 04/2014 31
Surge immunity IEC/EN 61000-4-5
IEC/EN 61131-2
–CM1DM2
DC Power lines 1 kV 0.5 kV
AC Power lines 2 kV 1 kV
Relay Outputs 2 kV 1 kV
24 Vdc I/Os 1 kV –
Shielded cable
(between shield and
ground)
–
Induced electromagnetic
field
IEC/EN 61000-4-6 10 Vrms (0.15...80 MHz)
Conducted emission IEC/EN 55011 (IEC/CISPR
Publication 11)
AC power line:
z0.15...0.5 MHz: 79 dBμV/m QP / 66 dBμV/m AV
z0.5...300 MHz: 73 dBμV/m QP / 60 dBµV/m AV
AC/DC power line:
z10...150 kHz: 120...69 dBμV/m QP
z150...1500 kHz: 79...63 dBμV/m QP
z1.5...30 MHz: 63 dBμV/m QP
Radiated emission IEC/EN 55011 (IEC/CISPR
Publication 11)
Class A, 10 m distance:
z30...230 MHz: 40 dBμV/m QP
z230...1000 MHz: 47 dBμV/m QP
1 Common Mode
2 Differential Mode
Characteristic Designed to specification Range
TM3 Installation
32 EIO0000001408 04/2014
Certifications and Standards
Introduction
The TM3 expansion modules are designed to conform to the main national and international
standards concerning electronic industrial control devices:
zIEC/EN 61131-2
zUL 508
The TM3 have obtained, or in the process of obtaining, the following conformity marks:
zCE
zcULus Listing Mark
zC-Tick
The TM3 expansion modules comply with the main national and international Directives and
Regulations concerning electronic industrial control devices:
zEurope RoHS:
zExemption annex III 7(a)
zExemption annex III 7(c)-I
zExemption annex III 34
zChina RoHS regulations
zREACh v9
TM3 Installation
EIO0000001408 04/2014 33
TM3 Expansion Module Installation
Section 2.2
TM3 Expansion Module Installation
What Is in This Section?
This section contains the following topics:
Topic Page
Installation and Maintenance Requirements 34
Installation Guidelines 37
Top Hat Section Rail (DIN rail) 38
Assembling a Module to a Controller or Receiver Module 42
Disassembling a Module from a Controller or Receiver Module 44
Direct Mounting on a Panel Surface 45
TM3 Installation
34 EIO0000001408 04/2014
Installation and Maintenance Requirements
Before Starting
Read and understand this chapter before beginning the installation of your system.
The use and application of the information contained herein require expertise in the design and
programming of automated control systems. Only you, the user, machine builder or integrator, can
be aware of all the conditions and factors present during installation and setup, operation, and
maintenance of the machine or process, and can therefore determine the automation and
associated equipment and the related safeties and interlocks which can be effectively and properly
used. When selecting automation and control equipment, and any other related equipment or
software, for a particular application, you must also consider any applicable local, regional or
national standards and/or regulations.
Pay particular attention in conforming to any safety information, different electrical requirements,
and normative standards that would apply to your machine or process in the use of this equipment.
Disconnecting Power
All options and modules should be assembled and installed before installing the control system on
a mounting rail, onto a mounting plate or in a panel. Remove the control system from its mounting
rail, mounting plate or panel before disassembling the equipment.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
zDisconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
zAlways use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
zReplace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
zUse only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
TM3 Installation
EIO0000001408 04/2014 35
Programming Considerations
Operating Environment
This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.
WARNING
UNINTENDED EQUIPMENT OPERATION
zOnly use software approved by Schneider Electric for use with this equipment.
zUpdate your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Install and operate this equipment according to the conditions described in the Environmental
Characteristics.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
TM3 Installation
36 EIO0000001408 04/2014
Installation Considerations
NOTE: JDYX2 or JDYX8 fuse types are UL-recognized and CSA approved.
WARNING
UNINTENDED EQUIPMENT OPERATION
zUse appropriate safety interlocks where personnel and/or equipment hazards exist.
zInstall and operate this equipment in an enclosure appropriately rated for its intended
environment.
zUse the sensor and actuator power supplies only for supplying power to the sensors or
actuators connected to the module.
zPower line and output circuits must be wired and fused in compliance with local and national
regulatory requirements for the rated current and voltage of the particular equipment.
zDo not use this equipment in safety-critical machine functions.
zDo not disassemble, repair, or modify this equipment.
zDo not connect any wiring to reserved, unused connections, or to connections designated as
No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
TM3 Installation
EIO0000001408 04/2014 37
Installation Guidelines
Introduction
TM3 expansion modules are assembled by connecting them to a logic controller or receiver
module.
The logic controller or receiver module and their expansion modules can be installed on a top hat
section rail (DIN rail).
Mounting Position and Minimum Clearances
The mounting position and minimum clearances of the expansion modules must conform with the
rules defined for the appropriate hardware system. Refer to the Installation chapter in the Controller
Hardware documentation for your specific controller.
WARNING
UNINTENDED EQUIPMENT OPERATION
zPlace devices dissipating the most heat at the top of the cabinet and ensure adequate
ventilation.
zAvoid placing this equipment next to or above devices that might cause overheating.
zInstall the equipment in a location providing the minimum clearances from all adjacent
structures and equipment as directed in this document.
zInstall all equipment in accordance with the specifications in the related documentation.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
TM3 Installation
38 EIO0000001408 04/2014
Top Hat Section Rail (DIN rail)
Dimensions of Top Hat Section Rail DIN Rail
You can mount the controller or receiver and its expansions on a 35 mm (1.38 in.) top hat section
rail (DIN rail). It can be attached to a smooth mounting surface or suspended from a EIA rack or
mounted in a NEMA cabinet.
Symmetric Top Hat Section Rails (DIN Rail)
The following illustration and table show the references of the top hat section rails (DIN rail) for the
wall-mounting range:
The following illustration and table show the references of the symmetric top hat section rails (DIN
rail) for the metal enclosure range:
Reference Type Rail Length (B)
NSYSDR50A A 450 mm (17.71 in.)
NSYSDR60A A 550 mm (21.65 in.)
NSYSDR80A A 750 mm (29.52 in.)
NSYSDR100A A 950 mm (37.40 in.)
TM3 Installation
EIO0000001408 04/2014 39
The following illustration and table shows the references of the symmetric top hat section rails (DIN
rail) of 2000 mm (78.74 in.):
Reference Type Rail Length (B-12 mm)
NSYSDR60 A 588 mm (23.15 in.)
NSYSDR80 A 788 mm (31.02 in.)
NSYSDR100 A 988 mm (38.89 in.)
NSYSDR120 A 1188 mm (46.77 in.)
Reference Type Rail Length
NSYSDR2001A 2000 mm (78.74 in.)
NSYSDR200D2A
1 Unperforated galvanized steel
2 Perforated galvanized steel
TM3 Installation
40 EIO0000001408 04/2014
Double-Profile Top Hat Section Rails (DIN rail)
The following illustration and table show the references of the double-profile top hat section rails
(DIN rails) for the wall-mounting range:
The following illustration and table show the references of the double-profile top hat section rails
(DIN rail) for the floor-standing range:
Reference Type Rail Length (B)
NSYDPR25 W 250 mm (9.84 in.)
NSYDPR35 W 350 mm (13.77 in.)
NSYDPR45 W 450 mm (17.71 in.)
NSYDPR55 W 550 mm (21.65 in.)
NSYDPR65 W 650 mm (25.60 in.)
NSYDPR75 W 750 mm (29.52 in.)
TM3 Installation
EIO0000001408 04/2014 41
Reference Type Rail Length (B)
NSYDPR60 F 588 mm (23.15 in.)
NSYDPR80 F 788 mm (31.02 in.)
NSYDPR100 F 988 mm (38.89 in.)
NSYDPR120 F 1188 mm (46.77 in.)
TM3 Installation
42 EIO0000001408 04/2014
Assembling a Module to a Controller or Receiver Module
Introduction
This section describes how to assemble an expansion module to a controller, Receiver module or
other modules.
After connecting new modules to the controller, either directly or through a transmitter/receiver,
update and redownload your application program before placing the system back in service. If you
do not revise your application program to reflect the addition of new modules, I/O located on the
expansion bus may no longer operate normally.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
zDisconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
zAlways use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
zReplace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
zUse only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
zOnly use software approved by Schneider Electric for use with this equipment.
zUpdate your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
TM3 Installation
EIO0000001408 04/2014 43
Assembling a Module to a Controller or Receiver Module
The following procedure shows how to assemble a controller or receiver module and a module
together.
Step Action
1 Remove all power and dismount any existing controller I/O assembly from its DIN mounting.
2 Remove the expansion connector sticker from the controller or the outermost installed expansion
module.
3 Verify that the locking device on the new module is in the upper position.
4 Align the internal bus connector on the left side of the module with the internal bus connector on the
right side of the controller, Receiver module or expansion module.
5 Press the new module towards the controller, Receiver module or expansion module until it is
securely in place.
6 Push down the locking device on the top of the new module to lock it to the controller, Receiver
module or previously installed expansion module.
TM3 Installation
44 EIO0000001408 04/2014
Disassembling a Module from a Controller or Receiver Module
Introduction
This section describes how to disassemble a module from a controller or receiver module.
Disassembling a Module from a Controller or Receiver Module
The following procedure describes how to disassemble a module from a controller or receiver
module.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
zDisconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
zAlways use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
zReplace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
zUse only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
Step Action
1 Remove all power from the control system.
2 Dismount the assembled controller and modules from the mounting rail.
3 Push up the locking device (see page 20) from the bottom of the module to disengage it from the
controller or receiver module.
4 Pull apart module from the controller or receiver module.
TM3 Installation
EIO0000001408 04/2014 45
Direct Mounting on a Panel Surface
Overview
This section shows how to install TM3 expansion module using the Panel Mounting Kit. This
section also provides mounting hole layout for all modules.
Installing the Panel Mount Kit
The following procedure shows how to install a mounting strip:
Mounting Hole Layout
The following diagram shows the mounting holes for TM3 with 8 I/Os ,16 I/Os ,TM3XTRA1 ,
TM3XREC1 and TM3XTYS4 expansion modules:
Step Action
1 Insert the mounting strip TMAM2 into the slot at the top of the module.
TM3 Installation
46 EIO0000001408 04/2014
The following diagram shows the mounting holes for TM3 with 24 screw or spring I/O channels:
The following diagram shows the mounting holes for TM3 with 32 HE10 (MIL 20) I/O channels:
TM3 Installation
EIO0000001408 04/2014 47
TM3 Electrical Requirements
Section 2.3
TM3 Electrical Requirements
What Is in This Section?
This section contains the following topics:
Topic Page
Wiring Best Practices 48
DC Power Supply Characteristics 54
TM3 Installation
48 EIO0000001408 04/2014
Wiring Best Practices
Overview
This section describes the wiring guidelines and associated best practices to be respected when
using the TM3 system.
1 For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
zDisconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
zAlways use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
zReplace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
zUse only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
WARNING
LOSS OF CONTROL
zThe designer of any control scheme must consider the potential failure modes of control paths
and, for certain critical control functions, provide a means to achieve a safe state during and
after a path failure. Examples of critical control functions are emergency stop and overtravel
stop, power outage and restart.
zSeparate or redundant control paths must be provided for critical control functions.
zSystem control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
zObserve all accident prevention regulations and local safety guidelines.1
zEach implementation of this equipment must be individually and thoroughly tested for proper
operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
TM3 Installation
EIO0000001408 04/2014 49
Functional Ground (FE) on the DIN Rail
The DIN Rail for your TM3 system is common with the functional ground (FE) plane and must be
mounted on a conductive backplane.
Protective Ground (PE) on the Backplane
The protective ground (PE) is connected to the conductive backplane by a heavyduty wire, usually
a braided copper cable with the maximum allowable cable section.
Wiring Guidelines
The following rules must be applied when wiring a TM3 system:
zI/O and communication wiring must be kept separate from the power wiring. Route these 2 types
of wiring in separate cable ducting.
zVerify that the operating conditions and environment are within the specification values.
zUse proper wire sizes to meet voltage and current requirements.
zUse copper conductors (highly recommended).
zUse twisted-pair, shielded cables for analog, and/or fast I/O.
zUse twisted-pair, shielded cables for networks, and field bus.
1Multipoint grounding is permissible if connections are made to an equipotential ground plane
dimensioned to help avoid cable shield damage in the event of power system short-circuit currents.
NOTE: Surface temperatures may exceed 60°C. To conform to IEC 61010 standards, route
primary wiring (wires connected to power mains) separately and apart from secondary wiring (extra
low voltage wiring coming from intervening power sources). If that is not possible, double insulation
is required such as conduit or cable gains.
WARNING
UNINTENDED EQUIPMENT OPERATION
Connect the DIN rail to the functional ground (FE) of your installation.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
WARNING
UNINTENDED EQUIPMENT OPERATION
zUse shielded cables for all fast I/O, analog I/O, and communication signals.
zGround cable shields for all fast I/O, analog I/O, and communication signals at a single point1.
zRoute communications and I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
TM3 Installation
50 EIO0000001408 04/2014
Rules for Removable Screw Terminal Block
The following tables show the cable types and wire sizes for a 3.81 pitch removable screw terminal
block (I/Os and power supply):
The following tables show the cable types and wire sizes for a 5.08 pitch removable screw terminal
block (I/Os and power supply):
The use of copper conductors is required.
DANGER
FIRE HAZARD
zUse only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
zFor relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 °C (176 °F).
zFor common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 °C
(176 °F).
Failure to follow these instructions will result in death or serious injury.
TM3 Installation
EIO0000001408 04/2014 51
Rules for Removable Spring Terminal Block
The following tables show the cable types and wire sizes for a 3.81 pitch removable spring
terminal block (I/Os and power supply):
The following tables show the cable types and wire sizes for a 5.08 pitch removable spring
terminal block (I/Os and power supply):
The use of copper conductors is required.
The spring clamp connectors of the terminal block are designed for only one wire or one cable end.
Two wires to the same connector must be installed with a double wire cable end to help prevent
loosening.
DANGER
FIRE HAZARD
zUse only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
zFor relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 °C (176 °F).
zFor common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 °C
(176 °F).
Failure to follow these instructions will result in death or serious injury.
DANGER
LOOSE WIRING CAUSES ELECTRIC SHOCK
Do not insert more than one wire per connector of the terminal block without a double wire cable
end.
Failure to follow these instructions will result in death or serious injury.
TM3 Installation
52 EIO0000001408 04/2014
Protecting Outputs from Inductive Load Damage
Depending on the load, a protection circuit may be needed for the outputs on the controllers and
certain modules. Inductive loads using DC voltages may create voltage reflections resulting in
overshoot that will damage or shorten the life of output devices.
If your controller or module contains relay outputs, these types of outputs can support up to
240 Vac. Inductive damage to these types of outputs can result in welded contacts and loss of
control. Each inductive load must include a protection device such as a peak limiter, RC circuit or
flyback diode. Capacitive loads are not supported by these relays.
Protective circuit A: this protection circuit can be used for both AC and DC load power circuits.
zC represents a value from 0.1 to 1 μF.
zR represents a resistor of approximately the same resistance value as the load.
CAUTION
OUTPUT CIRCUIT DAMAGE DUE TO INDUCTIVE LOADS
Use an appropriate external protective circuit or device to reduce the risk of inductive direct
current load damage.
Failure to follow these instructions can result in injury or equipment damage.
WARNING
RELAY OUTPUTS WELDED CLOSED
zAlways protect relay outputs from inductive alternating current load damage using an
appropriate external protective circuit or device.
zDo not connect relay outputs to capacitive loads.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
TM3 Installation
EIO0000001408 04/2014 53
Protective circuit B: this protection circuit can be used for DC load power circuits.
Use a diode with the following ratings:
zReverse withstand voltage: power voltage of the load circuit x 10.
zForward current: more than the load current.
Protective circuit C: this protection circuit can be used for both AC and DC load power circuits.
zIn applications where the inductive load is switched on and off frequently and/or rapidly, ensure
that the continuous energy rating (J) of the varistor exceeds the peak load energy by 20 % or
more.
TM3 Installation
54 EIO0000001408 04/2014
DC Power Supply Characteristics
Overview
This section provides the characteristics of the DC power supply.
Power Supply Voltage Range
If the specified voltage range is not maintained, outputs may not switch as expected. Use
appropriate safety interlocks and voltage monitoring circuits.
DANGER
FIRE HAZARD
zUse only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
zFor relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 °C (176 °F).
zFor common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 °C
(176 °F).
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
TM3 Installation
EIO0000001408 04/2014 55
DC Power Supply Characteristics
The 24 Vdc power supplies must be rated Safety Extra Low Voltage (SELV) or Protective Extra
Low Voltage (PELV) according to IEC 61140. These power supplies are isolated between the
electrical input and output circuits of the power supply.
1For compliance to UL (Underwriters Laboratories) requirements, the power supply must also be
of a type Class II with a maximum power output availability of less than 100 VA (approximately 4 A
at nominal voltage). A Class II circuit requires dry indoor use only in non-hazardous locations, and
must be grounded. You must separate Class II circuits from other circuits. If a non-Class II power
source is used, either power supply or transformer, you must impose a current limiting device such
as a fuse or a circuit breaker with a maximum rating of 4 A, but never exceeding the limits indicated
in the electric characteristics and wiring diagrams for this equipment. If the indicated rating of the
electrical characteristics or wiring diagrams are greater than 4 A, multiple Class II power supplies
may be used.
WARNING
POTENTIAL OF OVERHEATING AND FIRE
zDo not connect the equipment directly to line voltage.
zUse only isolating PELV or SELV power supplies to supply power to the equipment1.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
TM3 Installation
56 EIO0000001408 04/2014
EIO0000001408 04/2014 57
Modicon TM3
TM3 Digital Input Modules
EIO0000001408 04/2014
TM3 Digital Input Modules
Part II
TM3 Digital Input Modules
What Is in This Part?
This part contains the following chapters:
Chapter Chapter Name Page
3 TM3DI8A Module 8 Inputs 120 Vac 59
4 TM3DI8 / TM3DI8G Module 8 Regular Inputs 24 Vdc 65
5 TM3DI16 / TM3DI16G Module 16 Regular Inputs 24 Vdc 71
6 TM3DI16K Module 16 Regular Inputs 24 Vdc 79
7 TM3DI32K Module 32 Regular Inputs 24 Vdc 87
TM3 Digital Input Modules
58 EIO0000001408 04/2014
EIO0000001408 04/2014 59
Modicon TM3
TM3DI8A Module 8 Inputs 120 Vac
EIO0000001408 04/2014
TM3DI8A Module 8 Inputs 120 Vac
Chapter 3
TM3DI8A Module 8 Inputs 120 Vac
Overview
This chapter describes the TM3DI8A expansion modules, its characteristics, and its connection to
the different sensors.
What Is in This Chapter?
This chapter contains the following topics:
Topic Page
TM3DI8A Presentation 60
TM3DI8A Characteristics 61
TM3DI8A Wiring Diagram 63
TM3DI8A Module 8 Inputs 120 Vac
60 EIO0000001408 04/2014
TM3DI8A Presentation
Overview
TM3DI8A (screw) digital expansion module:
z8 channels
z120 Vac digital input
z2 common lines
zremovable screw terminal block
Main Characteristics
Status LEDs
The following figure shows the status LEDs:
This table describes the status LEDs:
Characteristic Value
Number of input channels 8
Input type Type 1 (IEC/EN 61131-2)
Logic type N/A
Rated input voltage 120 Vac
Connection type Removable screw terminal block
Cable type and length Type stranded wire 2,5 mm²
Length -
LED Color Status Description
0...7 Green On The input channel is activated.
Off The input channel is deactivated.
TM3DI8A Module 8 Inputs 120 Vac
EIO0000001408 04/2014 61
TM3DI8A Characteristics
Introduction
This section provides a general description of the characteristics of the TM3DI8A expansion
module.
See also Environmental Characteristics (see page 29).
Dimensions
The following diagrams show the external dimensions for the TM3DI8A module:
* 8.5 mm (0.33 in.) when the clamp is pulled out.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
TM3DI8A Module 8 Inputs 120 Vac
62 EIO0000001408 04/2014
Input Characteristics
The table below describes the inputs characteristics of the TM3DI8A expansion module:
Characteristic Value
Number of input channels 8 inputs
Number of channels groups 2 common lines of 4 channels each
Input type Type 1 (IEC/EN 61131-2))
Logic type N/A
Rated input voltage 120 Vac
Input voltage range 0...132 Vac
Rated input current 7.5 mA at 100 Vac
Input impedance 11 kΩ
Turn on time 25 ms
De-rating -10...55 °C
(14...131 °F)
No de-rating
Input limit values Voltage at state 1 > 79 Vac (79...132 Vac)
Voltage at state 0 < 20 Vac (0...20 Vac)
Current at state 1 2 mA < I < 15 mA
Current at state 0 0 mA < I < 15 mA
Isolation Between input and
internal logic
1500 Vac
Between input
groups
1500 Vac
Connector type Removable screw terminal block
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 70 mA (all inputs on)
25 mA (all inputs off)
Current draw on 24 Vdc internal bus 0 mA (all inputs on)
0 mA (all inputs off)
TM3DI8A Module 8 Inputs 120 Vac
EIO0000001408 04/2014 63
TM3DI8A Wiring Diagram
Introduction
This expansion module has a built-in removable screw terminal block for the connection of inputs
and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connection between the inputs, the sensors, and their commons:
The COM0 and COM1 terminal are not connected internally.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
TM3DI8A Module 8 Inputs 120 Vac
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Modicon TM3
TM3DI8 / TM3DI8G Module 8 Regular Inputs 24 Vdc
EIO0000001408 04/2014
TM3DI8 / TM3DI8G Module 8 Regular Inputs 24 Vdc
Chapter 4
TM3DI8 / TM3DI8G Module 8 Regular Inputs 24 Vdc
Overview
This chapter describes the TM3DI8 / TM3DI8G expansion modules, its characteristics and its
connection to the different sensors.
What Is in This Chapter?
This chapter contains the following topics:
Topic Page
TM3DI8 / TM3DI8G Presentation 66
TM3DI8 / TM3DI8G Characteristics 67
TM3DI8 / TM3DI8G Wiring Diagram 69
TM3DI8 / TM3DI8G Module 8 Regular Inputs 24 Vdc
66 EIO0000001408 04/2014
TM3DI8 / TM3DI8G Presentation
Overview
TM3DI8 (screw) and TM3DI8G (spring) digital expansion module:
z8 channels
z24 Vdc digital input
z1 common line
zSink/source
zremovable screw or spring terminal block
Main Characteristics
Status LEDs
The following figure shows the status LEDs:
This table describes the status LEDs:
Characteristic Value
Number of input channels 8 inputs
Input type Type 1 (IEC/EN 61131-2)
Logic type Sink/Source
Rated input voltage 24 Vdc
Connection type TM3DI8 Removable screw terminal block
TM3DI8G Removable spring terminal block
Cable type and length Type Unshielded
Length Max. 30 m (98 ft)
Weight 85g (3 oz)
LED Color Status Description
0...7 Green On The input channel is activated
Off The input channel is deactivated
TM3DI8 / TM3DI8G Module 8 Regular Inputs 24 Vdc
EIO0000001408 04/2014 67
TM3DI8 / TM3DI8G Characteristics
Introduction
This section provides a description of the input characteristics of TM3DI8 / TM3DI8G expansion
modules.
See also Environmental Characteristics (see page 29).
Dimensions
The following diagrams show the external dimensions for the TM3DI8 / TM3DI8G expansion
modules:
* 8.5 mm (0.33 in.) when the clamp is pulled out.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
TM3DI8 / TM3DI8G Module 8 Regular Inputs 24 Vdc
68 EIO0000001408 04/2014
Input Characteristics
The table below describes the inputs characteristics of the TM3DI8 / TM3DI8G:
Characteristic Value
Number of input channels 8 inputs
Number of channels groups 1 common line on three terminals for 8 channels
Input type Type 1 (IEC/EN 61131-2)
Logic type Sink/Source
Rated input voltage 24 Vdc
Input voltage range 19.2...28.8 Vdc
Rated input current 7 mA
Input impedance 3.4 kΩ
Turn on time 4 ms
Turn off time 4 ms
De-rating -10...55 °C
(14...131 °F)
No de-rating
Input limit values Voltage at state 1 > 15 Vdc (15...28.8 Vdc)
Voltage at state 0 < 5 Vdc (0...5 Vdc)
Current at state 1 > 2.5 mA
Current at state 0 <1 mA
Isolation Between input and
internal logic
500 Vac
Between input
groups
N/A
Connection type TM3DI8 Removable screw terminal block
TM3DI8G Removable spring terminal block
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 24 mA (all inputs on)
5 mA (all inputs off)
Current draw on 24 Vdc internal bus 0 mA (all inputs on)
0 mA (all inputs off)
TM3DI8 / TM3DI8G Module 8 Regular Inputs 24 Vdc
EIO0000001408 04/2014 69
TM3DI8 / TM3DI8G Wiring Diagram
Introduction
These expansion modules have a built-in removable screw or spring terminal block for the
connection of inputs and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connection between the inputs, the sensors, and their commons:
The 3 COM terminals are connected internally.
A Sink wiring (positive logic)
B Source wiring (negative logic)
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(seepage54).
TM3DI8 / TM3DI8G Module 8 Regular Inputs 24 Vdc
70 EIO0000001408 04/2014
EIO0000001408 04/2014 71
Modicon TM3
TM3DI16 / TM3DI16G Module 16 Regular Inputs 24 Vdc
EIO0000001408 04/2014
TM3DI16 / TM3DI16G Module 16 Regular Inputs 24 Vdc
Chapter 5
TM3DI16 / TM3DI16G Module 16 Regular Inputs 24 Vdc
Overview
This chapter describes the TM3DI16 / TM3DI16G expansion modules, its characteristics and its
connection to the different sensors.
What Is in This Chapter?
This chapter contains the following topics:
Topic Page
TM3DI16 / TM3DI16G Presentation 72
TM3DI16 / TM3DI16G Characteristics 74
TM3DI16 / TM3DI16G Wiring Diagrams 77
TM3DI16 / TM3DI16G Module 16 Regular Inputs 24 Vdc
72 EIO0000001408 04/2014
TM3DI16 / TM3DI16G Presentation
Overview
TM3DI16 (screw) and TM3DI16G (spring) digital expansion module:
z16 channels
z24 Vdc digital input
z1 common line
zSink/source
zRemovable screw or spring terminal block
Main Characteristics
Status LEDs
The following figure show the status LEDs:
Characteristic Value
Number of input channels 16
Input type Type 1 (IEC/EN 61131-2)
Logic type Sink/Source
Rated input voltage 24 Vdc
Connection type TM3DI16 Removable screw terminal blocks
TM3DI16G Removable spring terminal blocks
Cable type and length Type Unshielded
Length Max. 30 m (98 ft)
Weight 100g (3.52oz)
TM3DI16 / TM3DI16G Module 16 Regular Inputs 24 Vdc
EIO0000001408 04/2014 73
This table describes the status LEDs:
LED Color Status Description
0...15 Green On The input channel is activated
Off The input channel is deactivated
TM3DI16 / TM3DI16G Module 16 Regular Inputs 24 Vdc
74 EIO0000001408 04/2014
TM3DI16 / TM3DI16G Characteristics
Introduction
This section provides a description of the input characteristics of TM3DI16 / TM3DI16G expansion
modules.
See also Environmental Characteristics (see page 29).
Dimensions
The following diagrams show the external dimensions for the TM3DI16 / TM3DI16G expansion
modules:
* 8.5 mm (0.33 in.) when the clamp is pulled out.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
TM3DI16 / TM3DI16G Module 16 Regular Inputs 24 Vdc
EIO0000001408 04/2014 75
Input Characteristics
The table below describes the inputs characteristics of the TM3DI16 / TM3DI16G:
Characteristic Value
Number of input channels 16 inputs
Number of channels groups 1 common line on 4 terminals (2 per connector) for 16 channels
Input type Type 1 (IEC/EN 61131-2)
Logic type Sink/Source
Rated input voltage 24 Vdc
Input voltage range 19.2...28.8 Vdc
Rated input current 7 mA
Input impedance 3.4 kΩ
Input limit values Voltage at state 1 > 15 Vdc (15...28.8 Vdc)
Voltage at state 0 < 5 Vdc (0...5 Vdc)
Current at state 1 > 2.5 mA
Current at state 0 <1 mA
Turn on time 4 ms
Turn off time 4 ms
Isolation Between input and
internal logic
500 Vac
Between input
groups
N/A
Connection type TM3DI16 Removable screw terminal blocks
TM3DI16G Removable spring terminal blocks
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 40 mA (all inputs on)
5 mA (all inputs off)
Current draw on 24 Vdc internal bus 0 mA (all inputs on)
0 mA (all inputs off)
TM3DI16 / TM3DI16G Module 16 Regular Inputs 24 Vdc
76 EIO0000001408 04/2014
I/O Re-rating
When using TM3DI16 / TM3DI16G:
X Input simultaneous ON ratio
Y Input voltage
TM3DI16 / TM3DI16G Module 16 Regular Inputs 24 Vdc
EIO0000001408 04/2014 77
TM3DI16 / TM3DI16G Wiring Diagrams
Introduction
These expansion modules have a built-in removable screw or spring terminal block for the
connection of inputs and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagrams
The following figure illustrates the connection between the inputs, the sensors, and their commons:
The 4 COM terminals are connected internally
A Sink wiring (positive logic)
B Source wiring (negative logic)
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(seepage54).
TM3DI16 / TM3DI16G Module 16 Regular Inputs 24 Vdc
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EIO0000001408 04/2014 79
Modicon TM3
TM3DI16K Module 16 Regular Inputs 24 Vdc
EIO0000001408 04/2014
TM3DI16K Module 16 Regular Inputs 24 Vdc
Chapter 6
TM3DI16K Module 16 Regular Inputs 24 Vdc
Overview
This chapter describes the TM3DI16K expansion module, its characteristics and its connection to
the different sensors.
What Is in This Chapter?
This chapter contains the following topics:
Topic Page
TM3DI16K Presentation 80
TM3DI16K Characteristics 82
TM3DI16K Wiring Diagrams 85
TM3DI16K Module 16 Regular Inputs 24 Vdc
80 EIO0000001408 04/2014
TM3DI16K Presentation
Overview
TM3DI16K (HE10) digital expansion module:
z16 channels
z24 Vdc digital input
z1 common line
zSink/source
zHE10 (MIL 20) connector
Main Characteristics
Status LEDs
The following figure show the status LEDs:
Characteristic Value
Number of input channels 16
Input type Type 1 (IEC/EN 61131-2)
Logic type Sink/Source
Rated input voltage 24 Vdc
Connection type HE10 (MIL 20) connector
Cable type and length Type Unshielded
Length Max. 30 m (98 ft)
Weight 65 g (2.30 oz)
TM3DI16K Module 16 Regular Inputs 24 Vdc
EIO0000001408 04/2014 81
This table describes the status LEDs:
LED Color Status Description
0...15 Green On The input channel is activated
Off The input channel is deactivated
TM3DI16K Module 16 Regular Inputs 24 Vdc
82 EIO0000001408 04/2014
TM3DI16K Characteristics
Introduction
This section provides a description of the input characteristics of TM3DI16K expansion module.
See also Environmental Characteristics (see page 29).
Dimensions
The following diagrams show the external dimensions for the TM3DI16K expansion module:
* 8.5 mm (0.33 in.) when the clamp is pulled out.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
TM3DI16K Module 16 Regular Inputs 24 Vdc
EIO0000001408 04/2014 83
Input Characteristics
The table below describes the inputs characteristics of the TM3DI16K:
Characteristic Value
Number of input channels 16 inputs
Number of channels groups 1 common line on 2 pins for 16 channels
Input type Type 1 (IEC/EN 61131-2)
Logic type Sink/Source
Rated input voltage 24 Vdc
Input voltage range 19.2...28.8 Vdc
Rated input current 5 mA
Input impedance 4.4 kΩ
Input limit values Voltage at state 1 > 15 Vdc (15...28.8 Vdc)
Voltage at state 0 < 5 Vdc (0...5 Vdc)
Current at state 1 > 2.5 mA
Current at state 0 <1 mA
Turn on time 4 ms
Turn off time 4 ms
Isolation Between input and
internal logic
500 Vac
Between input
groups
N/A
Connection type HE10 (MIL 20) connector
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 35 mA (all inputs on)
5 mA (all inputs off)
Current draw on 24 Vdc internal bus 0 mA (all inputs on)
0 mA (all inputs off)
TM3DI16K Module 16 Regular Inputs 24 Vdc
84 EIO0000001408 04/2014
I/O Re-rating
When using TM3DI16K:
X Input simultaneous ON ratio
Y Input voltage
TM3DI16K Module 16 Regular Inputs 24 Vdc
EIO0000001408 04/2014 85
TM3DI16K Wiring Diagrams
Introduction
This expansion module has a built-in HE10 (MIL 20) connector for the connection of inputs and
power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram with Free-Wire Cables
The following figure illustrates the connection between the inputs, the sensors, and their commons:
The COM0 terminals are connected internally
A Sink wiring (positive logic)
B Source wiring (negative logic)
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(seepage54).
For more information on the cable color for TWDFCW30K/TWDFCW50K, refer to TWDFCW••K
Cable Description.
TM3DI16K Module 16 Regular Inputs 24 Vdc
86 EIO0000001408 04/2014
Wiring Diagram with Telefast ABE7E16EPN20 Pre-Wiring Sub-base
The following figure shows the ABE7E16EPN20 sub-base:
For more information on the Telefast cable, refer to Telefast Pre-wiring Sub-bases (see page 24).
EIO0000001408 04/2014 87
Modicon TM3
TM3DI32K Module 32 Regular Inputs 24 Vdc
EIO0000001408 04/2014
TM3DI32K Module 32 Regular Inputs 24 Vdc
Chapter 7
TM3DI32K Module 32 Regular Inputs 24 Vdc
Overview
This chapter describes the TM3DI32K expansion module, its characteristics, and its connection to
the different sensors.
What Is in This Chapter?
This chapter contains the following topics:
Topic Page
TM3DI32K Presentation 88
TM3DI32K Characteristics 90
TM3DI32K Wiring Diagram 93
TM3DI32K Module 32 Regular Inputs 24 Vdc
88 EIO0000001408 04/2014
TM3DI32K Presentation
Overview
TM3DI32K (HE10) digital expansion module:
z32 channels
z24 Vdc digital input
z2 common lines
zSink/source
zHE10 (MIL 20) connector
Main Characteristics
Status LEDs
The following figure shows the status LEDs:
Characteristic Value
Number of input channels 32
Input type Type 1 (IEC/EN 61131-2)
Logic type Sink/Source
Rated input voltage 24 Vdc
Connection type HE10 (MIL 20) connectors
Cable type and length Type Unshielded
Length Max. 30 m (98 ft)
Weight 100g (3.52oz)
TM3DI32K Module 32 Regular Inputs 24 Vdc
EIO0000001408 04/2014 89
This table describes the status LEDs:
LED Color Status Description
0...31 Green On The input channel is activated
Off The input channel is deactivated
TM3DI32K Module 32 Regular Inputs 24 Vdc
90 EIO0000001408 04/2014
TM3DI32K Characteristics
Introduction
This section provides a description of the input characteristics of the TM3DI32K expansion module.
See also Environmental Characteristics (see page 29).
Dimensions
The following diagrams show the external dimensions for the TM3DI32K expansion module:
NOTE: * 8.5 mm (0.33 in) when the clamp is pulled out.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
TM3DI32K Module 32 Regular Inputs 24 Vdc
EIO0000001408 04/2014 91
Input Characteristics
The table below describes the inputs characteristics of the TM3DI32K:
Characteristic Value
Number of input channels 32 inputs
Number of channels groups 2 groups of 16, 1 common line each on 2 pins
Input type Type 1 (IEC/EN 61131-2)
Logic type Sink/Source
Rated input voltage 24 Vdc
Input voltage range 19.2...28.8 Vdc
Rated input current 5 mA
Input impedance 4.4 kΩ
Input limit values Voltage at state 1 > 15 Vdc (15...28.8 Vdc)
Voltage at state 0 < 5 Vdc (0...5 Vdc)
Current at state 1 > 2.5 mA
Current at state 0 <1 mA
Turn on time 4 ms
Turn off time 4 ms
Isolation Between input and
internal logic
500 Vac
Between input
groups
500 Vac
Connection type HE10 (MIL 20) connectors
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 65 mA (all inputs on)
5 mA (all inputs off)
Current draw on 24 Vdc internal bus 0 mA (all inputs on)
0 mA (all inputs off)
TM3DI32K Module 32 Regular Inputs 24 Vdc
92 EIO0000001408 04/2014
I/O Re-rating
When using TM3DI32K:
X Input simultaneous ON ratio
Y Input voltage
TM3DI32K Module 32 Regular Inputs 24 Vdc
EIO0000001408 04/2014 93
TM3DI32K Wiring Diagram
Introduction
This expansion module has a built-in HE10 (MIL 20) connector for the connection of inputs and
power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram with Free-Wire Cables
The following figure illustrates the connection between the inputs, the sensors, and their commons:
The COM0 and COM1 terminals are not connected internally
A Sink wiring (positive logic)
B Source wiring (negative logic)
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(seepage54).
For more information on the cable color for TWDFCW30K/TWDFCW50K, refer to TWDFCW••K
Cable Description.
TM3DI32K Module 32 Regular Inputs 24 Vdc
94 EIO0000001408 04/2014
Wiring Diagram with Telefast ABE7E16EPN20 Pre-Wiring Sub-bases
The following figure shows the ABE7E16EPN20 sub-base:
For more information on the Telefast cable, refer to Telefast Pre-wiring Sub-bases (see page 24).
EIO0000001408 04/2014 95
Modicon TM3
TM3 Digital Output Modules
EIO0000001408 04/2014
TM3 Digital Output Modules
Part III
TM3 Digital Output Modules
What Is in This Part?
This part contains the following chapters:
Chapter Chapter Name Page
8 TM3DQ8R / TM3DQ8RG Module 8 Relay Outputs 2A 24 Vdc/240 Vac 97
9 TM3DQ8T / TM3DQ8TG Module 8 Regular Transistor Source Outputs 0.5A
24 Vdc
105
10 TM3DQ8U / TM3DQ8UG Module 8 Regular Transistor Sink Outputs 0.5A
24 Vdc
111
11 TM3DQ16R / TM3DQ16RG Module 16 Relay Outputs 2A 24 Vdc/240 Vac 117
12 TM3DQ16T / TM3DQ16TG Module 16 Regular Transistor Source Outputs
0.5A 24 Vdc
125
13 TM3DQ16TK Module 16 Regular Transistor Source Outputs 0.1A 24 Vdc 131
14 TM3DQ16U / TM3DQ16UG Module 16 Regular Transistor Sink Outputs 0.3A
24 Vdc
141
15 TM3DQ16UK Module 16 Regular Transistor Sink Outputs 0.1A 24 Vdc 147
16 TM3DQ32TK Module 32 Regular Transistor Outputs 0.1A 24 Vdc 153
17 TM3DQ32UK Module 32 Regular Transistor Outputs 0.1A 24 Vdc 163
TM3 Digital Output Modules
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EIO0000001408 04/2014 97
Modicon TM3
TM3DQ8R / TM3DQ8RG Module 8 Relay Outputs 2A 24Vdc/240 Vac
EIO0000001408 04/2014
TM3DQ8R / TM3DQ8RG Module 8 Relay Outputs 2A 24Vdc/240 Vac
Chapter 8
TM3DQ8R / TM3DQ8RG Module 8 Relay Outputs 2A
24 Vdc/240 Vac
Overview
This chapter describes the TM3DQ8R / TM3DQ8RG expansion modules, its characteristics and its
connection to the different actuators.
What Is in This Chapter?
This chapter contains the following topics:
Topic Page
TM3DQ8R / TM3DQ8RG Presentation 98
TM3DQ8R / TM3DQ8RG Characteristics 99
TM3DQ8R / TM3DQ8RG Wiring Diagram 103
TM3DQ8R / TM3DQ8RG Module 8 Relay Outputs 2A 24 Vdc/240 Vac
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TM3DQ8R / TM3DQ8RG Presentation
Overview
TM3DQ8R (screw) and TM3DQ8RG (spring) digital expansion module:
z8 channels
z2 A relay outputs
z1 common line
zRemovable screw or spring terminal block
Main Characteristics
Status LEDs
The following figure shows the status LEDs:
This table describes the status LED:
Characteristic Value
Number of output channels 8 outputs
Contact type NO (Normally Open)
Output type Relay
Rated output voltage 24 Vdc / 240 Vac
Rated output current 2 A
Connection type TM3DQ8R Removable screw terminal block
TM3DQ8RG Removable spring terminal block
Cable type and length Type Unshielded
Length Max. 30 m (98 ft)
Weight 110 g (3.90 oz)
LED Color Status Description
0...7 Green On The output channel is activated.
Off The output channel is deactivated.
TM3DQ8R / TM3DQ8RG Module 8 Relay Outputs 2A
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TM3DQ8R / TM3DQ8RG Characteristics
Introduction
This section provides a description of the power limitation and the output characteristics of the
TM3DQ8R / TM3DQ8RG expansion modules.
See also Environmental Characteristics (see page 29).
DANGER
FIRE HAZARD
zUse only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
zFor relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 °C (176 °F).
zFor common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 °C
(176 °F).
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
TM3DQ8R / TM3DQ8RG Module 8 Relay Outputs 2A 24 Vdc/240 Vac
100 EIO0000001408 04/2014
Dimensions
The following diagrams show the external dimensions for the TM3DQ8R / TM3DQ8RG expansion
modules:
NOTE: * 8.5 mm (0.33 in) when the clamp is pulled out.
Output Characteristics
The table below describes the outputs characteristics of the TM3DQ8R / TM3DQ8RG:
Characteristic Value
Number of output channels 8
Number of channel groups 2 common lines, one for each group of 4 channels
Output type Relay
Contact type NO (Normally Open)
Rated output voltage 24 Vdc, 240 Vac
Maximum voltage 30 Vdc, 264 Vac
Minimum switching load 5 Vdc at 10 mA
Rated output current 2 A
Maximum output current 2 A per output
7 A per common
Maximum output frequency with maximum load 20 operations per minute
Turn on time Max. 10 ms
De-rating -10...55 °C
(14...131 °F)
No de-rating
Turn off time Max. 10 ms
TM3DQ8R / TM3DQ8RG Module 8 Relay Outputs 2A
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Power Limitation
This table describes the power limitations of the TM3DQ8R / TM3DQ8RG expansion module
depending on the voltage, the type of load, and the number of operations required.
These expansion modules do not support capacitive loads.
Contact resistance 30 mΩ max
Mechanical life 20 million operations
Electrical life Under resistive load See Power limitation (see page 101)
Under inductive load
Protection against short circuit No
Isolation Between output and
internal logic
500 Vac
Between channel
groups
1500 Vac
Connection type TM3DQ8R Removable screw terminal block
TM3DQ8RG Removable spring terminal block
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 30 mA (all outputs on)
5 mA (all outputs off)
Current draw on 24 Vdc internal bus 40 mA (all outputs on)
0 mA (all outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 52) for additional information
concerning output protection.
Characteristic Value
WARNING
RELAY OUTPUTS WELDED CLOSED
zAlways protect relay outputs from inductive alternating current load damage using an
appropriate external protective circuit or device.
zDo not connect relay outputs to capacitive loads.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
TM3DQ8R / TM3DQ8RG Module 8 Relay Outputs 2A 24 Vdc/240 Vac
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Power Limitations
Voltage 24 Vdc 120 Vac 240 Vac Number of
operations
Power of resistive loads
AC-12
– 240 VA
80 VA
480 VA
160 VA
100,000
300,000
Power of inductive loads
AC-15 (cos ϕ= 0.35)
–60VA
18 VA
120 VA
36 VA
100,000
300,000
Power of inductive loads
AC-14 (cos ϕ=0.7)
– 120 VA
36 VA
240 VA
72 VA
100,000
300,000
Power of resistive loads
DC-12
48 W
16 W
– – 100,000
300,000
Power of inductive loads
DC-13 L/R = 7 ms
24 W
7.2 W
– – 100,000
300,000
TM3DQ8R / TM3DQ8RG Module 8 Relay Outputs 2A
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TM3DQ8R / TM3DQ8RG Wiring Diagram
Introduction
These expansion modules have a built-in removable screw or spring terminal block for the
connection of outputs and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connections between the outputs, the actuators, and their
commons:
* Type T fuse
(1) The COM0 and COM1 terminals are not connected internally
(2) To improve the life time of the contacts, and to protect from potential inductive load damage, connect a free
wheeling diode in parallel to each inductive DC load or an RC snubber in parallel of each inductive AC load.
A Source wiring (positive logic)
B Sink wiring (negative logic)
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(seepage54).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
TM3DQ8R / TM3DQ8RG Module 8 Relay Outputs 2A 24 Vdc/240 Vac
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Modicon TM3
TM3DQ8T / TM3DQ8TG Module 8 Regular Transistor Source Outputs 0.5A 24 Vdc
EIO0000001408 04/2014
TM3DQ8T / TM3DQ8TG Module 8 Regular Transistor Source Outputs 0.5A 24 Vdc
Chapter 9
TM3DQ8T / TM3DQ8TG Module 8 Regular Transistor
Source Outputs 0.5A 24 Vdc
Overview
This chapter describes the TM3DQ8T / TM3DQ8TG module, its characteristics, and its connection
to the different actuators.
What Is in This Chapter?
This chapter contains the following topics:
Topic Page
TM3DQ8T / TM3DQ8TG Presentation 106
TM3DQ8T / TM3DQ8TG Characteristics 107
TM3DQ8T / TM3DQ8TG Wiring Diagram 109
TM3DQ8T / TM3DQ8TG Module 8 Regular Transistor Source Outputs 0.5A 24 Vdc
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TM3DQ8T / TM3DQ8TG Presentation
Overview
TM3DQ8T (screw) and TM3DQ8TG (spring) digital expansion module:
z8 channels
z0.5 A source outputs
z1 common line
zremovable screw or spring terminal block
Main Characteristics
Status LEDs
The following figure shows the status LEDs:
This table describes the status LEDs:
Characteristic Value
Number of output channels 8
Logic type Source
Rated output voltage 24 Vdc
Rated output current 0.5 A
Connection type TM3DQ8T Removable screw terminal block
TM3DQ8TG Removable spring terminal block
Cable type and length Type Unshielded
Length Max. 30 m (98 ft)
Weight 76 g (2.7 oz)
LED Color Status Description
0...7 Green On The output channel is activated
Off The output channel is deactivated
TM3DQ8T / TM3DQ8TG Module 8 Regular Transistor Source Out-
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TM3DQ8T / TM3DQ8TG Characteristics
Introduction
This section provides a description of the output characteristics of the TM3DQ8T / TM3DQ8TG
expansion modules.
See also Environmental Characteristics (see page 29).
Dimensions
The following diagrams show the external dimensions for the TM3DQ8T / TM3DQ8TG expansion
modules:
NOTE: * 8.5 mm (0.33 in) when the clamp is pulled out.
Output Characteristics
The table below describes the outputs characteristics of the TM3DQ8T / TM3DQ8TG:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Characteristic Value
Number of output channels 8
Number of channel groups 1 common line for 8 channels
TM3DQ8T / TM3DQ8TG Module 8 Regular Transistor Source Outputs 0.5A 24 Vdc
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Output type Transistor
Logic type Source
Rated output voltage 24 Vdc
Output voltage range 19.2...28.8 Vdc
Rated output current 0.5 A max. per channel
Total output current per group 4 A
Voltage drop 0.4 Vdc max.
Leakage current when switched off 0.1 mA max.
Maximum power of filament lamp 12 W
Inductive load L/R = 10 ms
De-rating - 10...55 °C
(14...131 °F)
No de-rating
Turn on time 450 µs
Turn off time 450 µs
Protection against short circuit Yes
Short circuit output peak current 1 A typically
Automatic rearming after short circuit or overload Yes, time depending on the expansion
module temperature
Protection against reverse polarity Yes
Clamping voltage Typically 50 Vdc
Switching frequency Under resistive load 100 Hz max.
Isolation Between output and
internal logic
500 Vac
Between channel
group
N/A
Connection type TM3DQ8T Removable screw terminal block
TM3DQ8TG Removable spring terminal block
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 10 mA (all outputs on)
5 mA (all outputs off)
Current draw on 24 Vdc internal bus 20 mA (all outputs on)
0 mA (all outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 52) for additional
information concerning output protection.
Characteristic Value
TM3DQ8T / TM3DQ8TG Module 8 Regular Transistor Source Out-
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TM3DQ8T / TM3DQ8TG Wiring Diagram
Introduction
These expansion modules have a built-in removable screw or spring terminal block for the
connection of outputs and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connections between the outputs, the actuators, and their
commons:
* Type T fuse
(1) The V+ terminals are connected internally.
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(seepage54).
TM3DQ8T / TM3DQ8TG Module 8 Regular Transistor Source Outputs 0.5A 24 Vdc
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Modicon TM3
TM3DQ8U / TM3DQ8UG Module 8 Regular Transistor Sink Outputs 0.5A 24 Vdc
EIO0000001408 04/2014
TM3DQ8U / TM3DQ8UG Module 8 Regular Transistor Sink Outputs 0.5A 24 Vdc
Chapter 10
TM3DQ8U / TM3DQ8UG Module 8 Regular Transistor Sink
Outputs 0.5A 24 Vdc
Overview
This chapter describes the TM3DQ8U / TM3DQ8UG module, its characteristics, and its connection
to the different actuators.
What Is in This Chapter?
This chapter contains the following topics:
Topic Page
TM3DQ8U / TM3DQ8UG Presentation 112
TM3DQ8U / TM3DQ8UG Characteristics 113
TM3DQ8U / TM3DQ8UG Wiring Diagram 115
TM3DQ8U / TM3DQ8UG Module 8 Regular Transistor Sink Outputs 0.5A 24 Vdc
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TM3DQ8U / TM3DQ8UG Presentation
Overview
TM3DQ8U (screw) and TM3DQ8UG (spring) digital expansion module:
z8-channels
z0.5 A sink outputs
z1 common line
zremovable screw or spring terminal block
Main Characteristics
Status LEDs
The following figure shows the status LEDs:
This table describes the status LEDs:
Characteristic Value
Number of output channels 8
Logic type Sink
Rated output voltage 24 Vdc
Rated output current 0.5 A
Connection type TM3DQ8U Removable screw terminal block
TM3DQ8UG Removable spring terminal block
Cable type and length Type Unshielded
Length Max. 30 m (98 ft)
Weight 76 g (2.7 oz)
LED Color Status Description
0...7 Green On The output channel is activated.
Off The output channel is deactivated.
TM3DQ8U / TM3DQ8UG Module 8 Regular Transistor Sink Outputs
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TM3DQ8U / TM3DQ8UG Characteristics
Introduction
This section provides a description of the electrical and output characteristics of the TM3DQ8U /
TM3DQ8UG expansion modules.
See also Environmental Characteristics (see page 29).
Dimensions
The following diagrams show the external dimensions for the TM3DQ8U / TM3DQ8UG expansion
modules:
NOTE: * 8.5 mm (0.33 in) when the clamp is pulled out.
Output Characteristics
The table below describes the outputs characteristics of the TM3DQ8U / TM3DQ8UG:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Characteristic Value
Number of output channels 8
Number of channel groups 1 common line for 8 channels
TM3DQ8U / TM3DQ8UG Module 8 Regular Transistor Sink Outputs 0.5A 24 Vdc
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Output type Transistor
Logic type Sink
Rated output voltage 24 Vdc
Output voltage range 19.2...28.8 Vdc
Rated output current 0.5 A max. per channel
Total output current per group 4 A
Voltage drop 0.4 V max.
Leakage current when switched off 0.1 mA max.
Maximum power of filament lamp 12 W
Inductive load L/R = 10 ms
De-rating - 10...55 °C
(14...131 °F)
No de-rating
Turn on time 450 µs
Turn off time 450 µs
Protection against short circuit No
Fast external fuse required
Short circuit output peak current N/A
Automatic rearming after short circuit or overload N/A
Protection against reverse polarity No
Clamping voltage Typically 50 Vdc
Switching frequency Under resistive load 100 Hz max.
Isolation Between output and
internal logic
500 Vac
Between channel
group
N/A
Connection type TM3DQ8U Removable screw terminal block
TM3DQ8UG Removable spring terminal block
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 10 mA (all outputs on)
5 mA (all outputs off)
Current draw on 24 Vdc internal bus 20 mA (all outputs on)
0 mA (all outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 52) for additional
information concerning output protection.
Characteristic Value
TM3DQ8U / TM3DQ8UG Module 8 Regular Transistor Sink Outputs
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TM3DQ8U / TM3DQ8UG Wiring Diagram
Introduction
These expansion modules have a built-in removable screw or spring terminal block for the
connection of outputs and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connections between the outputs, the actuators, and their
commons:
* Type T fuse
** Type F fuse
(1) The V- terminals are connected internally.
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(seepage54).
TM3DQ8U / TM3DQ8UG Module 8 Regular Transistor Sink Outputs 0.5A 24 Vdc
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Modicon TM3
TM3DQ16R / TM3DQ16RG Module 16 Relay Outputs 2A 24 Vdc/240 Vac
EIO0000001408 04/2014
TM3DQ16R / TM3DQ16RG Module 16 Relay Outputs 2A 24 Vdc/240 Vac
Chapter 11
TM3DQ16R / TM3DQ16RG Module 16 Relay Outputs 2A
24 Vdc/240 Vac
Overview
This chapter describes the TM3DQ16R / TM3DQ16RG expansion modules, its characteristics, and
its connection to the different actuators.
What Is in This Chapter?
This chapter contains the following topics:
Topic Page
TM3DQ16R / TM3DQ16RG Presentation 118
TM3DQ16R / TM3DQ16RG Characteristics 120
TM3DQ16R / TM3DQ16RG Wiring Diagram 123
TM3DQ16R / TM3DQ16RG Module 16 Relay Outputs 2A 24 Vdc/240 Vac
118 EIO0000001408 04/2014
TM3DQ16R / TM3DQ16RG Presentation
Overview
TM3DQ16R (screw) and TM3DQ16RG (spring) digital expansion module:
z16 channels
z2 A relay outputs
z2 common lines
zremovable screw or spring terminal blocks
Main Characteristics
Status LEDs
The following figure shows the status LEDs:
Characteristic Value
Number of output channels 16 outputs
Contact type NO (Normally Open)
Output type Relay
Rated output voltage 24 Vdc, 240 Vac
Rated output current 2 A
Connection type TM3DQ16R Removable screw terminal blocks
TM3DQ16RG Removable spring terminal blocks
Cable type and length Type Unshielded
Length Max. 30 m (98 ft)
Weight 145 g (5.11 oz)
TM3DQ16R / TM3DQ16RG Module 16 Relay Outputs 2A
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This table describes the status LEDs:
LED Color Status Description
0...15 Green On The output channel is activated
Off The output channel is deactivated
TM3DQ16R / TM3DQ16RG Module 16 Relay Outputs 2A 24 Vdc/240 Vac
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TM3DQ16R / TM3DQ16RG Characteristics
Introduction
This section provides a description of the electrical and the output characteristics of the
TM3DQ16R / TM3DQ16RG expansion modules.
See also Environmental Characteristics (see page 29).
Dimensions
The following diagrams show the external dimensions for the TM3DQ16R / TM3DQ16RG
expansion modules:
NOTE: * 8.5 mm (0.33 in) when the clamp is pulled out.
Output Characteristics
The table below describes the outputs characteristics of the TM3DQ16R / TM3DQ16RG:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Characteristic Value
Number of output channels 8
Number of channel groups 2 common lines, one on 2 terminals for each group of 8 channels
TM3DQ16R / TM3DQ16RG Module 16 Relay Outputs 2A
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Output type Relay
Contact type NO (Normally Open)
Rated output voltage 24 Vdc, 240 Vac
Maximum voltage 30 Vdc, 264 Vac
Minimum switching load 5 Vdc at 10 mA
Rated output current 2 A
Maximum output current 2 A per output
8 A per common
Maximum output
frequency
with maximum load 20 operations per minute
De-rating -10...55 °C
(14...131 °F)
No de-rating
Turn on time Typically 10 ms
Turn off time Typically 10 ms
Contact resistance 30 mΩ max
Mechanical life 20 million operations
Electrical life Under resistive load See Power limitation (see page 122)
Under inductive load
Protection against short circuit No
Isolation Between output and
internal logic
500 Vac
Between channel
groups
1500 Vac
Connection type TM3DQ16R Removable screw terminal block
TM3DQ16RG Removable spring terminal block
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 45 mA (all outputs on)
5 mA (all outputs off)
Current draw on 24 Vdc internal bus 75 mA (all outputs on)
0 mA (all outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 52) for additional information
concerning output protection.
Characteristic Value
TM3DQ16R / TM3DQ16RG Module 16 Relay Outputs 2A 24 Vdc/240 Vac
122 EIO0000001408 04/2014
Power Limitation
This table describes the power limitation of the TM3DQ16R / TM3DQ16RG expansion modules
depending on the voltage, the type of load, and the number of operations required.
These expansion modules do not support capacitive loads.
WARNING
RELAY OUTPUTS WELDED CLOSED
zAlways protect relay outputs from inductive alternating current load damage using an
appropriate external protective circuit or device.
zDo not connect relay outputs to capacitive loads.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Power Limitations
Voltage 24 Vdc 120 Vac 240 Vac Number of
operations
Power of resistive loads
AC-12
– 240 VA
80 VA
480 VA
160 VA
100,000
300,000
Power of inductive loads
AC-15 (cos ϕ= 0.35)
–60VA
18 VA
120 VA
36 VA
100,000
300,000
Power of inductive loads
AC-14 (cos ϕ=0.7)
– 120 VA
36 VA
240 VA
72 VA
100,000
300,000
Power of resistive loads
DC-12
48 W
16 W
– – 100,000
300,000
Power of inductive loads
DC-13 L/R = 7 ms
24 W
7.2 W
– – 100,000
300,000
TM3DQ16R / TM3DQ16RG Module 16 Relay Outputs 2A
EIO0000001408 04/2014 123
TM3DQ16R / TM3DQ16RG Wiring Diagram
Introduction
These expansion modules have a built-in removable screw or spring terminal block for the
connection of the outputs and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connections between the outputs, the actuators, and their
commons:
* Type T fuse
(1) The COM0 and COM1 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive load damage, connect a free
wheeling diode in parallel to each inductive DC load or an RC snubber in parallel of each inductive AC load.
A Source wiring (positive logic)
B Sink wiring (negative logic)
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(seepage54).
TM3DQ16R / TM3DQ16RG Module 16 Relay Outputs 2A 24 Vdc/240 Vac
124 EIO0000001408 04/2014
EIO0000001408 04/2014 125
Modicon TM3
TM3DQ16T / TM3DQ16TG Module 16 Regular Transistor Source Outputs 0.5A 24 Vd c
EIO0000001408 04/2014
TM3DQ16T / TM3DQ16TG Module 16 Regular Transistor Source Outputs 0.5A 24 Vd c
Chapter 12
TM3DQ16T / TM3DQ16TG Module 16 Regular Transistor
Source Outputs 0.5A 24 Vdc
Overview
This chapter describes the TM3DQ16T / TM3DQ16TG expansion module, its characteristics, and
its connection to the different actuators.
What Is in This Chapter?
This chapter contains the following topics:
Topic Page
TM3DQ16T / TM3DQ16TG Presentation 126
TM3DQ16T / TM3DQ16TG Characteristics 128
TM3DQ16T / TM3DQ16TG Wiring Diagram 130
TM3DQ16T / TM3DQ16TG Module 16 Regular Transistor Source Outputs 0.5A 24 Vdc
126 EIO0000001408 04/2014
TM3DQ16T / TM3DQ16TG Presentation
Overview
TM3DQ16T (screw), TM3DQ16TG (spring) digital expansion module:
z16 channels
z0.5 A source outputs
z1 common line
zRemovable screw or spring terminal block
Main Characteristics
Status LEDs
The following figures show the status LEDs:
Characteristic Value
Number of output channels 16
Logic type Source
Rated output voltage 24 Vdc
Rated output current 0.5 A
Connection type TM3DQ16T Removable screw terminal blocks
TM3DQ16TG Removable spring terminal blocks
Cable type and length Type Unshielded
length Max. 30 m (98 ft)
Weight 110 g (3.90 oz)
TM3DQ16T / TM3DQ16TG Module 16 Regular Transistor Source
EIO0000001408 04/2014 127
This table describes the status LEDs:
LED Color Status Description
0...15 Green On The output channel is activated
Off The output channel is deactivated
TM3DQ16T / TM3DQ16TG Module 16 Regular Transistor Source Outputs 0.5A 24 Vdc
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TM3DQ16T / TM3DQ16TG Characteristics
Introduction
This section provides a description of the electrical and the output characteristics of the
TM3DQ16T / TM3DQ16TG expansion modules.
See also Environmental Characteristics (see page 29).
Dimensions
The following diagrams show the external dimensions for the TM3DQ16T / TM3DQ16TG
expansion modules:
* 8.5 mm (0.33 in) when the clamp is pulled out.
Output Characteristics
The table below describes the outputs characteristics of the TM3DQ16T and TM3DQ16TG
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Characteristic Value
Number of output channels 16
Number of channel groups 1 common line on 2 terminals for 16
channels
TM3DQ16T / TM3DQ16TG Module 16 Regular Transistor Source
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Output type Transistor
Logic type Source
Rated output voltage 24 Vdc
Output voltage range 19.2...28.8 Vdc
Rated output current 0.5 A
Total output current per group 4 A
Voltage drop 0.4 Vdc max.
Leakage current when switched off 0.1 mA max.
Maximum power of filament lamp 3 W
Inductive load L/R = 10 ms
De-rating - 10...55 °C
(14...131 °F)
No de-rating
Turn on time 450 µs
Turn off time 450 µs
Protection against short circuit Yes
Short circuit output peak current 1 A typically
Automatic rearming after short circuit or overload Yes, time depending on component
temperature
Protection against reverse polarity Yes
Clamping voltage Typically 50 Vdc
Switching frequency Under resistive load 100 Hz max.
Isolation Between channel
group
500 Vac
Between channel
group
N/A
Connection type TM3DQ16T Removable screw terminal blocks
TM3DQ16TG Removable spring terminal blocks
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 15 mA (all outputs on)
5 mA (all outputs off)
Current draw on 24 Vdc internal bus 20 mA (all outputs on)
0 mA (all outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 52) for additional
information concerning output protection.
Characteristic Value
TM3DQ16T / TM3DQ16TG Module 16 Regular Transistor Source Outputs 0.5A 24 Vdc
130 EIO0000001408 04/2014
TM3DQ16T / TM3DQ16TG Wiring Diagram
Introduction
These expansion modules have a built-in removable screw or spring terminal block for the
connection of outputs and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connections between the outputs, the actuators, and their
commons:
* Type T fuse
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(seepage54).
EIO0000001408 04/2014 131
Modicon TM3
TM3DQ16TK Module 16 Regular Transistor Source Outputs 0.1A 24 Vdc
EIO0000001408 04/2014
TM3DQ16TK Module 16 Regular Transistor Source Outputs 0.1A 24 Vdc
Chapter 13
TM3DQ16TK Module 16 Regular Transistor Source
Outputs 0.1A 24 Vdc
Overview
This chapter describes the TM3DQ16TK expansion module, its characteristics, and its connection
to the different actuators.
What Is in This Chapter?
This chapter contains the following topics:
Topic Page
TM3DQ16TK Presentation 132
TM3DQ16TK Characteristics 134
TM3DQ16TK Wiring Diagram 136
TM3DQ16TK Module 16 Regular Transistor Source Outputs 0.1A 24 Vdc
132 EIO0000001408 04/2014
TM3DQ16TK Presentation
Overview
TM3DQ16TK (HE10) digital expansion module:
z16 channels
z0.1 A source outputs
z1 common line
zHE10 (MIL 20) connector
Main Characteristics
Status LEDs
The following figures show the status LEDs:
Characteristic Value
Number of output channels 16
Logic type Source
Rated output voltage 24 Vdc
Rated output current 0.1 A
Connection type TM3DQ16TK HE10 (MIL 20) connector
Cable type and length Type Unshielded
length Max. 5 m (16 ft)
Weight 72 g (2.54 oz)
TM3DQ16TK Module 16 Regular Transistor Source Outputs 0.1A
EIO0000001408 04/2014 133
This table describes the status LEDs:
LED Color Status Description
0...15 Green On The output channel is activated
Off The output channel is deactivated
TM3DQ16TK Module 16 Regular Transistor Source Outputs 0.1A 24 Vdc
134 EIO0000001408 04/2014
TM3DQ16TK Characteristics
Introduction
This section provides a description of the electrical and the output characteristics of the
TM3DQ16TK expansion module.
See also Environmental Characteristics (see page 29).
Dimensions
The following diagrams show the external dimensions for the TM3DQ16TK expansion module:
* 8.5 mm (0.33 in) when the clamp is pulled out.
Output Characteristics
The table below describes the outputs characteristics of the TM3DQ16TK:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Characteristic Value
Number of output channels 16
Number of channel groups 1 common line on 2 pins for 16
channels
TM3DQ16TK Module 16 Regular Transistor Source Outputs 0.1A
EIO0000001408 04/2014 135
Output type Transistor
Logic type Source
Rated output voltage 24 Vdc
Output voltage range 19.2...28.8 Vdc
Rated output current 0.1 A max. per channel
Total output current per group 2 A
Voltage drop 0.4 Vdc max.
Leakage current when switched off 0.1 mA max.
Maximum power of filament lamp 9.6 W
Inductive load L/R = 10 ms
De-rating - 10...55 °C
(14...131 °F)
No de-rating
Turn on time 450 µs
Turn off time 450 µs
Protection against short circuit Yes
Short circuit output peak current 1 A typically
Automatic rearming after short circuit or overload Yes, time depending on component
temperature
Protection against reverse polarity Yes
Clamping voltage Typically 50 Vdc
Switching frequency Under resistive load 100 Hz max.
Isolation Between output and
internal logic
500 Vac
Between channel
group
N/A
Connection type HE10 (MIL 20) connector
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 15 mA (all outputs on)
5 mA (all outputs off)
Current draw on 24 Vdc internal bus 20 mA (all outputs on)
0 mA (all outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 52) for additional
information concerning output protection.
Characteristic Value
TM3DQ16TK Module 16 Regular Transistor Source Outputs 0.1A 24 Vdc
136 EIO0000001408 04/2014
TM3DQ16TK Wiring Diagram
Introduction
This expansion module has a built-in HE10 (MIL 20) connector for the connection of outputs and
power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram with Free-Wire Cables
The following figure illustrates the connections between the outputs, the actuators, and their
commons:
* Type T fuse
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(seepage54).
For more information on the cable color for TWDFCW30K/TWDFCW50K, refer to TWDFCW••K
Cable Description.
TM3DQ16TK Module 16 Regular Transistor Source Outputs 0.1A
EIO0000001408 04/2014 137
Wiring Diagrams with Telefast ABE7E16SPN2•/ABE7E16SRM20 Pre-Wiring Sub-bases
The following figure shows the ABE7E16SPN20 sub-base:
(1) To improve the life time of the contacts, and to protect from potential inductive load damage, it is
recommended to connect a free wheeling diode in parallel to each inductive DC load or an RC snubber in
parallel of each inductive AC load
TM3DQ16TK Module 16 Regular Transistor Source Outputs 0.1A 24 Vdc
138 EIO0000001408 04/2014
The following figure shows the ABE7E16SPN22 sub-base:
(1) To improve the life time of the contacts, and to protect from potential inductive load damage, it is
recommended to connect a free wheeling diode in parallel to each inductive DC load or an RC snubber in
parallel of each inductive AC load
TM3DQ16TK Module 16 Regular Transistor Source Outputs 0.1A
EIO0000001408 04/2014 139
The following figure shows the ABE7E16SRM20 sub-base:
(1) To improve the life time of the contacts, and to protect from potential inductive load damage, it is
recommended to connect a free wheeling diode in parallel to each inductive DC load or an RC snubber in
parallel of each inductive AC load
A Source wiring (positive logic)
B Sink wiring (negative logic)
For more information on the Telefast cable, refer to Telefast Pre-wiring Sub-bases (see page 24).
TM3DQ16TK Module 16 Regular Transistor Source Outputs 0.1A 24 Vdc
140 EIO0000001408 04/2014
EIO0000001408 04/2014 141
Modicon TM3
TM3DQ16U / TM3DQ16UG Module 16 Regular Transist or Sink Outputs 0.3A 24 Vdc
EIO0000001408 04/2014
TM3DQ16U / TM3DQ16UG Module 16 Regular Transist or Sink Outputs 0.3A 24 Vdc
Chapter 14
TM3DQ16U / TM3DQ16UG Module 16 Regular Transistor
Sink Outputs 0.3A 24 Vdc
Overview
This chapter describes the TM3DQ16U / TM3DQ16UG expansion module, its characteristics, and
its connection to the different actuators.
What Is in This Chapter?
This chapter contains the following topics:
Topic Page
TM3DQ16U / TM3DQ16UG Presentation 142
TM3DQ16U / TM3DQ16UG Characteristics 144
TM3DQ16U / TM3DQ16UG Wiring Diagram 146
TM3DQ16U / TM3DQ16UG Module 16 Regular Transistor Sink Outputs 0.3A 24 Vdc
142 EIO0000001408 04/2014
TM3DQ16U / TM3DQ16UG Presentation
Overview
TM3DQ16U (screw) and TM3DQ16UG (spring) digital expansion module:
z16 channels
z0.3 A sink outputs
z1 common line
zRemovable screw or spring terminal block
Main Characteristics
Status LEDs
The following figures show the status LEDs:
Characteristic Value
Number of output channels 16
Logic type Sink
Rated output voltage 24 Vdc
Rated output current 0.3 A
Connection type TM3DQ16U Removable screw terminal blocks
TM3DQ16UG Removable spring terminal blocks
Cable type and length Type Unshielded
length Max. 30 m (98 ft)
Weight 76 g (2.70 oz)
TM3DQ16U / TM3DQ16UG Module 16 Regular Transistor Sink
EIO0000001408 04/2014 143
This table describes the status LEDs:
LED Color Status Description
0...15 Green On The output channel is activated
Off The output channel is deactivated
TM3DQ16U / TM3DQ16UG Module 16 Regular Transistor Sink Outputs 0.3A 24 Vdc
144 EIO0000001408 04/2014
TM3DQ16U / TM3DQ16UG Characteristics
Introduction
This section provides a description of the electrical and the output characteristics of the
TM3DQ16U / TM3DQ16UG expansion modules.
See also Environmental Characteristics (see page 29).
Dimensions
The following diagrams show the external dimensions for the TM3DQ16U / TM3DQ16UG
expansion modules:
NOTE: * 8.5 mm (0.33 in) when the clamp is pulled out.
Output Characteristics
The table below describes the outputs characteristics of the TM3DQ16U and TM3DQ16UG:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Characteristic Value
Number of output channels 16
Number of channel groups 1 common line on 2 pins for 16 channels
TM3DQ16U / TM3DQ16UG Module 16 Regular Transistor Sink
EIO0000001408 04/2014 145
Output type Transistor
Logic type Sink
Rated output voltage 24 Vdc
Output voltage range 19.2...28.8 Vdc
Rated output current 0.3 A
Total output current 2 A
Voltage drop 0.4 Vdc max.
Leakage current when switched off 0.1 mA max.
Maximum power of filament lamp 12 W
Inductive load L/R = 10 ms
De-rating - 10...55 °C
(14...131 °F)
No de-rating
Turn on time 450 µs
Turn off time 450 µs
Protection against short circuit No
fast external fuse required
Short circuit output peak current N/A
Automatic rearming after short circuit or
overload
N/A
Protection against reverse polarity No
Clamping voltage Typically 50 Vdc
Switching frequency Under resistive load 100 Hz max.
Isolation Between output and
internal logic
500 Vac
Between channel
group
N/A
Connection type TM3DQ16U Removable screw terminal blocks
TM3DQ16UG Removable spring terminal blocks
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 15 mA (all outputs on)
5 mA (all outputs off)
Current draw on 24 Vdc internal bus 20 mA (all outputs on)
0 mA (all outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 52) for additional
information concerning output protection.
Characteristic Value
TM3DQ16U / TM3DQ16UG Module 16 Regular Transistor Sink Outputs 0.3A 24 Vdc
146 EIO0000001408 04/2014
TM3DQ16U / TM3DQ16UG Wiring Diagram
Introduction
These expansion modules have a built-in removable screw or spring terminal block connector for
the connection of outputs and power supply.
Wiring Rules
See Wiring Best Practices (seepage48).
Wiring Diagram
The following figure illustrates the connections between the outputs, the actuators, and their
commons:
* Type T fuse
** Type F fuse
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(seepage54).
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Modicon TM3
TM3DQ16UK Module 16 Regular Transistor Sink Outputs 0.1A 24 Vdc
EIO0000001408 04/2014
TM3DQ16UK Module 16 Regular Transistor Sink Outputs 0.1A 24 Vdc
Chapter 15
TM3DQ16UK Module 16 Regular Transistor Sink Outputs
0.1A 24 Vdc
Overview
This chapter describes the TM3DQ16UK expansion module, its characteristics, and its connection
to the different actuators.
What Is in This Chapter?
This chapter contains the following topics:
Topic Page
TM3DQ16UK Presentation 148
TM3DQ16UK Characteristics 150
TM3DQ16UK Wiring Diagram 152
TM3DQ16UK Module 16 Regular Transistor Sink Outputs 0.1A 24 Vdc
148 EIO0000001408 04/2014
TM3DQ16UK Presentation
Overview
TM3DQ16UK (HE10) digital expansion module:
z16 channels
z0.1 A sink outputs
z1 common line
zHE10 (MIL 20) connector
Main Characteristics
Status LEDs
The following figures show the status LEDs:
Characteristic Value
Number of output channels 16
Logic type Sink
Rated output voltage 24 Vdc
Rated output current 0.1 A
Connection type HE10 (MIL 20) connector
Cable type and length Type Unshielded
length Max. 5 m (16 ft)
Weight 111 g (3.90 oz)
TM3DQ16UK Module 16 Regular Transistor Sink Outputs 0.1A
EIO0000001408 04/2014 149
This table describes the status LEDs:
LED Color Status Description
0...15 Green On The output channel is activated
Off The output channel is deactivated
TM3DQ16UK Module 16 Regular Transistor Sink Outputs 0.1A 24 Vdc
150 EIO0000001408 04/2014
TM3DQ16UK Characteristics
Introduction
This section provides a description of the electrical and the output characteristics of the
TM3DQ16UK expansion module.
See also Environmental Characteristics (see page 29).
Dimensions
The following diagrams show the external dimensions for the TM3DQ16UK expansion module:
NOTE: * 8.5 mm (0.33 in) when the clamp is pulled out.
Output Characteristics
The table below describes the outputs characteristics of the TM3DQ16UK:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Characteristic Value
Number of output channels 16
Number of channel groups 1 common line on 2 pins for 16
channels
TM3DQ16UK Module 16 Regular Transistor Sink Outputs 0.1A
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Output type Transistor
Logic type Sink
Rated output voltage 24 Vdc
Output voltage range 19.2...28.8 Vdc
Rated output current 0.1 A
Total output current per group 2 A
Voltage drop 0.4 Vdc max.
Leakage current when switched off 0.1 mA max.
Maximum power of filament lamp 2.4 W
Inductive load L/R = 10 ms
De-rating - 10...55 °C
(14...131 °F)
No de-rating
Turn on time 450 µs
Turn off time 450 µs
Protection against short circuit No
fast external fuse required
Short circuit output peak current N/A
Automatic rearming after short circuit or overload N/A
Protection against reverse polarity No
Clamping voltage Typically 50 Vdc
Switching frequency Under resistive load 100 Hz max.
Isolation Between output and
internal logic
500 Vac
Between channel
group
N/A
Connection type HE10 (MIL 20) connector
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 15 mA (all outputs on)
5 mA (all outputs off)
Current draw on 24 Vdc internal bus 20 mA (all outputs on)
0 mA (all outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 52) for additional
information concerning output protection.
Characteristic Value
TM3DQ16UK Module 16 Regular Transistor Sink Outputs 0.1A 24 Vdc
152 EIO0000001408 04/2014
TM3DQ16UK Wiring Diagram
Introduction
These expansion modules have a built-in HE10 (MIL 20) connector for the connection of outputs
and power supply.
Telefast sub-bases are not compatible with this module.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connections between the outputs, the actuators, and their
commons:
* Type T fuse
** Type F fuse
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(seepage54).
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Modicon TM3
TM3DQ32TK Module 32 Regular Transistor Outputs 0.1A 24 Vdc
EIO0000001408 04/2014
TM3DQ32TK Module 32 Regular Transistor Outputs 0.1A 24 Vdc
Chapter 16
TM3DQ32TK Module 32 Regular Transistor Outputs 0.1A
24 Vdc
Overview
This chapter describes the TM3DQ32TK expansion module, its characteristics, and its connection
to the different actuators.
What Is in This Chapter?
This chapter contains the following topics:
Topic Page
TM3DQ32TK Presentation 154
TM3DQ32TK Characteristics 156
TM3DQ32TK Wiring Diagram 158
TM3DQ32TK Module 32 Regular Transistor Outputs 0.1A 24 Vdc
154 EIO0000001408 04/2014
TM3DQ32TK Presentation
Overview
TM3DQ32TK (HE10) digital expansion module:
z32 channels
z0.1 A source outputs
z2 common lines
zHE10 (MIL 20) connector
Main Characteristics
Status LEDs
The following figure shows the status LEDs:
Characteristic Value
Number of output channels 32
Logic type Source
Rated output voltage 24 Vdc
Rated output current 0.1 A
Connection type HE10 (MIL 20) connectors
Cable type and length Type Unshielded
Length Max. 5 m (16 ft)
Weight 112 g (3.90 oz)
TM3DQ32TK Module 32 Regular Transistor Outputs 0.1A 24 Vdc
EIO0000001408 04/2014 155
This table describes the status LEDs:
LED Color Status Description
0...31 Green On The output channel is activated
Off The output channel is deactivated
TM3DQ32TK Module 32 Regular Transistor Outputs 0.1A 24 Vdc
156 EIO0000001408 04/2014
TM3DQ32TK Characteristics
Introduction
This section provides a description of the electrical and output characteristics of the TM3DQ32TK
expansion module.
See also Environmental Characteristics (see page 29).
Dimensions
The following diagrams show the external dimensions for the TM3DQ32TK expansion modules:
NOTE: * 8.5 mm (0.33 in) when the clamp is pulled out.
Output Characteristics
The table below describes the outputs characteristics of theTM3DQ32TK:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Characteristic Value
Number of output channels 32
Number of channel groups 2 groups of 16 channels, 1 common
line each on 2 pins
TM3DQ32TK Module 32 Regular Transistor Outputs 0.1A 24 Vdc
EIO0000001408 04/2014 157
Output type Transistor
Logic type Source
Rated output voltage 24 Vdc
Output voltage range 19.2...28.8 Vdc
Rated output current 0.1 A
Total output current per group 2 A
Voltage drop 0.4 Vdc max.
Leakage current when switched off 0.1 mA max.
Maximum power of filament lamp 2.4 W
Inductive load L/R = 10 ms
De-rating - 10...55 °C
(14...131 °F)
No de-rating
Turn on time 450 µs
Turn off time 450 µs
Protection against short circuit yes
Short circuit output peak current 1 A typically
Automatic rearming after short circuit or overload Yes, time depending on component
temperature
Protection against reverse polarity yes
Clamping voltage Typically 50 Vdc
Switching frequency Under resistive load 100 Hz max.
Isolation Between output and
internal logic
500 Vac
Connection type HE10 (MIL 20) connectors
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 25 mA (all outputs on)
5 mA (all outputs off)
Current draw on 24 Vdc internal bus 40 mA (all outputs on)
0 mA (all outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 52) for additional
information concerning output protection.
Characteristic Value
TM3DQ32TK Module 32 Regular Transistor Outputs 0.1A 24 Vdc
158 EIO0000001408 04/2014
TM3DQ32TK Wiring Diagram
Introduction
These expansion modules have two built-in HE10 (MIL 20) connectors for the connection of
outputs and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram with Free-Wire Cables
The following figure illustrates the connections between the outputs, the actuators, and their
commons:
* Type T fuse
(1) The V0+ terminals are connected internally.
The V0- terminals are connected internally.
TM3DQ32TK Module 32 Regular Transistor Outputs 0.1A 24 Vdc
EIO0000001408 04/2014 159
The V1+ terminals are connected internally.
The V1- terminals are connected internally.
The V0+ and V1+ terminals are not connected internally.
The V0- and V1- terminals are not connected internally.
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(seepage54).
For more information on the cable color for TWDFCW30K/TWDFCW50K, refer to TWDFCW••K
Cable Description.
Wiring Diagrams with Telefast ABE7E16SPN2•/ABE7E16SRM20 Pre-Wiring Sub-bases
The following figure shows the ABE7E16SPN20 sub-base:
(1) To improve the life time of the contacts, and to protect from potential inductive load damage, it is
recommended to connect a free wheeling diode in parallel to each inductive DC load or an RC snubber in
parallel of each inductive AC load.
TM3DQ32TK Module 32 Regular Transistor Outputs 0.1A 24 Vdc
160 EIO0000001408 04/2014
The following figure shows the ABE7E16SPN22 sub-base:
(1) To improve the life time of the contacts, and to protect from potential inductive load damage, it is
recommended to connect a free wheeling diode in parallel to each inductive DC load or an RC snubber in
parallel of each inductive AC load.
TM3DQ32TK Module 32 Regular Transistor Outputs 0.1A 24 Vdc
EIO0000001408 04/2014 161
The following figure shows the ABE7E16SRM20 sub-base:
(1) To improve the life time of the contacts, and to protect from potential inductive load damage, it is
recommended to connect a free wheeling diode in parallel to each inductive DC load or an RC snubber in
parallel of each inductive AC load.
A Source wiring (positive logic)
B Sink wiring (negative logic)
For more information on the cable, refer to Telefast Pre-wiring Sub-bases (see page 24).
TM3DQ32TK Module 32 Regular Transistor Outputs 0.1A 24 Vdc
162 EIO0000001408 04/2014
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Modicon TM3
TM3DQ32UK Module 32 Regular Transistor Outputs 0.1A 24 Vdc
EIO0000001408 04/2014
TM3DQ32UK Module 32 Regular Transistor Outputs 0.1A 24 Vdc
Chapter 17
TM3DQ32UK Module 32 Regular Transistor Outputs 0.1A
24 Vdc
Overview
This chapter describes the TM3DQ32UK expansion module, its characteristics, and its connection
to the different actuators.
What Is in This Chapter?
This chapter contains the following topics:
Topic Page
TM3DQ32UK Presentation 164
TM3DQ32UK Characteristics 166
TM3DQ32UK Wiring Diagram 168
TM3DQ32UK Module 32 Regular Transistor Outputs 0.1A 24 Vdc
164 EIO0000001408 04/2014
TM3DQ32UK Presentation
Overview
TM3DQ32UK (HE10) digital expansion module:
z32 channels
z0.1 A sink outputs
z2 common lines
zHE10 (MIL 20) connector
Main Characteristics
Status LEDs
The following figure shows the status LEDs:
Characteristic Value
Number of output channels 32
Logic type Sink
Rated output voltage 24 Vdc
Rated output current 0.1 A
Connection type HE10 (MIL 20) connectors
Cable type and length Type Unshielded
Length Max. 5 m (16 ft)
Weight 112 g (3.90 oz)
TM3DQ32UK Module 32 Regular Transistor Outputs 0.1A 24 Vdc
EIO0000001408 04/2014 165
This table describes the status LEDs:
LED Color Status Description
0...31 Green On The output channel is activated
Off The output channel is deactivated
TM3DQ32UK Module 32 Regular Transistor Outputs 0.1A 24 Vdc
166 EIO0000001408 04/2014
TM3DQ32UK Characteristics
Introduction
This section provides a description of the electrical and output characteristics of the TM3DQ32UK
expansion module.
See also Environmental Characteristics (see page 29).
Dimensions
The following diagrams show the external dimensions for the TM3DQ32UK expansion module:
NOTE: * 8.5 mm (0.33 in) when the clamp is pulled out.
Output Characteristics
The table below describes the outputs characteristics of the TM3DQ32UK:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Characteristic Value
Number of output channels 32
Number of channel groups 2 groups of 16 channels, 1 common
line each on 2 pins
TM3DQ32UK Module 32 Regular Transistor Outputs 0.1A 24 Vdc
EIO0000001408 04/2014 167
Output type Transistor
Logic type Sink
Rated output voltage 24 Vdc
Output voltage range 19.2...28.8 Vdc
Rated output current 0.1 A
Total output current per group 2 A
Voltage drop 0.4 Vdc max.
Leakage current when switched off 0.1 mA max.
Maximum power of filament lamp 2.4 W
Inductive load L/R = 10 ms
De-rating - 10...55 °C
(14...131 °F)
No de-rating
Turn on time 450 µs
Turn off time 450 µs
Protection against short circuit No
fast external fuse required
Short circuit output peak current N/A
Automatic rearming after short circuit or overload N/A
Protection against reverse polarity yes
Clamping voltage Typically 50 Vdc
Switching frequency Under resistive load 100 Hz max.
Isolation Between output and
internal logic
500 Vac
Connection type HE10 (MIL 20) connectors
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 25 mA (all outputs on)
5 mA (all outputs off)
Current draw on 24 Vdc internal bus 40 mA (all outputs on)
0 mA (all outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 52) for additional
information concerning output protection.
Characteristic Value
TM3DQ32UK Module 32 Regular Transistor Outputs 0.1A 24 Vdc
168 EIO0000001408 04/2014
TM3DQ32UK Wiring Diagram
Introduction
These expansion modules have two built-in HE10 (MIL 20) connectors for the connection of
outputs and power supply.
Telefast sub-bases are not compatible with this module.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connections between the outputs, the actuators, and their
commons:
* Type T fuse
** Type F fuse
TM3DQ32UK Module 32 Regular Transistor Outputs 0.1A 24 Vdc
EIO0000001408 04/2014 169
(1) The V0+ terminals are connected internally.
The V0- terminals are connected internally.
The V1+ terminals are connected internally.
The V1- terminals are connected internally.
The V0+ and V1+ terminals are not connected internally.
The V0- and V1- terminals are not connected internally.
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(seepage54).
TM3DQ32UK Module 32 Regular Transistor Outputs 0.1A 24 Vdc
170 EIO0000001408 04/2014
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Modicon TM3
TM3 Digital Mixed Input/Output Modules
EIO0000001408 04/2014
TM3 Digital Mixed Input/Output Modules
Part IV
TM3 Digital Mixed Input/Output Modules
What Is in This Part?
This part contains the following chapters:
Chapter Chapter Name Page
18 TM3DM8R / TM3DM8RG Mixed I/O Module 4 Inputs/4 Outputs 173
19 TM3DM24R / TM3DM24RG Mixed I/O Module 16 Inputs/8 Outputs 183
TM3 Digital Mixed Input/Output Modules
172 EIO0000001408 04/2014
EIO0000001408 04/2014 173
Modicon TM3
TM3DM8R / TM3DM8RG Mixed I/O Module 4 Inputs/4 Outputs
EIO0000001408 04/2014
TM3DM8R / TM3DM8RG Mixed I/O Module 4 Inputs/4 Outputs
Chapter 18
TM3DM8R / TM3DM8RG Mixed I/O Module 4 Inputs/4
Outputs
Overview
This chapter describes the TM3DM8R / TM3DM8RG expansion module, its characteristics, and its
connection to the different sensors and actuators.
What Is in This Chapter?
This chapter contains the following topics:
Topic Page
TM3DM8R / TM3DM8RG Presentation 174
TM3DM8R / TM3DM8RG Characteristics 176
TM3DM8R / TM3DM8RG Wiring Diagram 182
TM3DM8R / TM3DM8RG Mixed I/O Module 4 Inputs/4 Outputs
174 EIO0000001408 04/2014
TM3DM8R / TM3DM8RG Presentation
Overview
TM3DM8R (screw) and TM3DM8RG (spring) digital expansion module:
z4 channel 24 Vdc sink/source inputs
z1 common line for inputs
z4 channel 2 A relay outputs
z1 common line for outputs
zRemovable screw or spring terminal block
Main Characteristics
Characteristic Value
Input
Number of input channels 4 inputs
Input type Type 1 (IEC/EN 61131-2)
Input Logic type Sink/source
Rated input voltage 24 Vdc
Output
Number of output channels 4 outputs
Output type Relay
Contact type NO (Normally Open)
Rated output voltage 24 Vdc / 240 Vac
Rated output current 2 A
Connection and cable types
Connection type TM3DM8R Removable screw terminal block
TM3DM8RG Removable spring terminal block
Cable type and length Type Unshielded
Length Max. 30 m (98 ft)
Weight 95 g (3.35 oz)
TM3DM8R / TM3DM8RG Mixed I/O Module 4 Inputs/4 Outputs
EIO0000001408 04/2014 175
Status LEDs
The following figure shows the status LEDs:
This table describes the status LEDs:
LED Color Status Type Description
0...3 Green On Input The channel is activated
Off The channel is deactivated
0...3 Green On Output The channel is activated
Off The channel is deactivated
TM3DM8R / TM3DM8RG Mixed I/O Module 4 Inputs/4 Outputs
176 EIO0000001408 04/2014
TM3DM8R / TM3DM8RG Characteristics
Introduction
This section describes the general characteristics of the TM3DM8R / TM3DM8RG expansion
module.
See also Environmental Characteristics (see page 29).
DANGER
FIRE HAZARD
zUse only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
zFor relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 °C (176 °F).
zFor common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 °C
(176 °F).
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
TM3DM8R / TM3DM8RG Mixed I/O Module 4 Inputs/4 Outputs
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Dimensions
The following diagrams show the external dimensions for the TM3DM8R / TM3DM8RG expansion
modules:
NOTE: * 8.5 mm (0.33 in.) when the clamp is pulled out.
Input Characteristics
The table below describes the inputs characteristics of the TM3DM8R / TM3DM8RG:
Characteristic Value
Number of input channels 4 inputs
Number of channels groups 1 common line for 4 channels
Input type Type 1 (IEC/EN 61131-2)
Logic type Sink/source
Rated input voltage 24 Vdc
Input voltage range 19.2...28.8 Vdc
Rated input current 7 mA
Input impedance 3.4 kΩ
Input limit values Voltage at state 1 > 15 Vdc (15..28.8Vdc)
Voltage at state 0 < 5 Vdc (0..5 Vdc)
Current at state 1 > 2.5 mA
Current at state 0 < 1.0 mA
Turn on time 4 ms
Turn off time 4 ms
TM3DM8R / TM3DM8RG Mixed I/O Module 4 Inputs/4 Outputs
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Output Characteristics
The table below describes the outputs characteristics of the TM3DM8R / TM3DM8RG:
De-rating -10...55 °C
(14...131 °F)
No de-rating
Isolation Between input and
internal logic
500 Vac
Between input
group and output
group
1500 Vac
Between input
groups
N/A
Connection type TM3DM8R Removable screw terminal block
TM3DM8RG Removable spring terminal block
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 25 mA (all inputs and outputs on)
5 mA (all inputs and outputs off)
Current draw on 24 Vdc internal bus 0 mA (all inputs and outputs on)
0 mA (all inputs and outputs off)
Characteristic Value
Characteristic Value
Number of output channels 4 outputs
Number of channel groups 1 common line for 4 channels
Output type Relay
Contact type NO (Normally Open)
Rated output voltage 24 Vdc, 240 Vac
Maximum voltage 30 Vdc, 264 Vac
Minimum switching load 5 Vdc at 10 mA
Rated output current 2 A
Maximum output current 2 A per output
7 A per common
Maximum output frequency 20 operations per minute
Turn on time Max. 10 ms
Turn off time Max. 10 ms
Contact resitance 30 mΩ max
Mechanical life 20 million operations
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Electrical life Under resistive load See Power Limitation (see page 180)
Under inductive load
Protection against short circuit No
Isolation Between input and
internal logic
500 Vac
Between input group
and output group
1500 Vac
Between input
groups
N/A
Connection type TM3DM8R Removable screw terminal block
TM3DM8RG Removable spring terminal block
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 25 mA (all inputs and outputs on)
5 mA (all inputs and outputs off)
Current draw on 24 Vdc internal bus 0 mA (all inputs and outputs on)
0 mA (all inputs and outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 48) for additional
information on this topic.
Characteristic Value
TM3DM8R / TM3DM8RG Mixed I/O Module 4 Inputs/4 Outputs
180 EIO0000001408 04/2014
I/O De-rating
When using TM3DM8R / TM3DM8RG:
At an ambient temperature of 55 °C (131 °F) in the horizontal mounting direction, limit the inputs and
outputs, respectively, which turn on simultaneously as indicated by the X axis.
At 40 °C (104 °F), all inputs and outputs can be turned on simultaneously at 28.8 Vdc.
Power Limitation
This table describes the power limitation of the TM3DM8R / TM3DM8RG expansion module
depending on the voltage, the type of load, and the number of operations required.
These expansion modules do not support capacitive loads.
WARNING
RELAY OUTPUTS WELDED CLOSED
zAlways protect relay outputs from inductive alternating current load damage using an
appropriate external protective circuit or device.
zDo not connect relay outputs to capacitive loads.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
TM3DM8R / TM3DM8RG Mixed I/O Module 4 Inputs/4 Outputs
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Power Limitations
Voltage 24 Vdc 120 Vac 240 Vac Number of
operations
Power of resistive loads
AC-12
– 240 VA
80 VA
480 VA
160 VA
100,000
300,000
Power of inductive loads
AC-15 (cos ϕ= 0.35)
–60VA
18 VA
120 VA
36 VA
100,000
300,000
Power of inductive loads
AC-14 (cos ϕ=0.7)
– 120 VA
36 VA
240 VA
72 VA
100,000
300,000
Power of resistive loads
DC-12
48 W
16 W
– – 100,000
300,000
Power of inductive loads
DC-13 L/R = 7 ms
24 W
7.2 W
– – 100,000
300,000
TM3DM8R / TM3DM8RG Mixed I/O Module 4 Inputs/4 Outputs
182 EIO0000001408 04/2014
TM3DM8R / TM3DM8RG Wiring Diagram
Introduction
These expansion modules have a built-in removable screw or spring terminal block for the
connection of inputs, outputs, and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connections between the inputs and outputs, the sensors and
actuators, and their commons:
* Type T Fuse
(1) The COM0 and COM1 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive load damage, connect a free
wheeling diode in parallel to each inductive DC load or an RC snubber in parallel of each inductive AC load.
C Source wiring (positive logic)
D Sink wiring (negative logic)
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(seepage54).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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Modicon TM3
TM3DM24R / TM3DM24RG Mixed I/O Module 16 Inputs/8 Output s
EIO0000001408 04/2014
TM3DM24R / TM3DM24RG Mixed I/O Module 16 Inputs/8 Output s
Chapter 19
TM3DM24R / TM3DM24RG Mixed I/O Module 16 Inputs/8
Outputs
Overview
This chapter describes the TM3DM24R / TM3DM24RG expansion modules, its characteristics,
and its connection to the different sensors and actuators.
What Is in This Chapter?
This chapter contains the following topics:
Topic Page
TM3DM24R / TM3DM24RG Presentation 184
TM3DM24R / TM3DM24RG Characteristics 186
TM3DM24R / TM3DM24RG Wiring Diagram 191
TM3DM24R / TM3DM24RG Mixed I/O Module 16 Inputs/8 Outputs
184 EIO0000001408 04/2014
TM3DM24R / TM3DM24RG Presentation
Overview
TM3DM24R (screw) and TM3DM24RG (spring) digital expansion module:
z16 channel 24 Vdc sink/source inputs
z1 common line for inputs
z8 channel 2 A relay outputs
z2 common line for outputs
zRemovable screw or spring terminal block
Main Characteristics
Characteristic Value
Input
Number of input channels 16 inputs
Input type Type 1 (IEC/EN 61131-2)
Input Logic type Sink/Source
Rated input voltage 24 Vdc
Output
Number of output channels 8 outputs
Contact type NO (Normally Open)
Rated output voltage 24 Vdc / 240 Vdc
Rated output current 2 A
Connection and cable types
Connection type TM3DM24R Removable screw terminal blocks
TM3DM24RG Removable spring terminal blocks
Cable type and length Type Unshielded
Length Max. 30 m (98 ft)
Weight 140 g (4.94 oz)
TM3DM24R / TM3DM24RG Mixed I/O Module 16 Inputs/8 Outputs
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Status LEDs
The following figure shows the status LEDs:
This table describes the status LEDs:
LED Color Status Type Description
0...15 Green On Input The channel is activated
Off The channel is deactivated
0...7 Green On Output The channel is activated
Off The channel is deactivated
TM3DM24R / TM3DM24RG Mixed I/O Module 16 Inputs/8 Outputs
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TM3DM24R / TM3DM24RG Characteristics
Introduction
This section provides a description of the electrical and input/output characteristics of the
TM3DM24R / TM3DM24RG expansion modules.
See also Environmental Characteristics (see page 29).
DANGER
FIRE HAZARD
zUse only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
zFor relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 °C (176 °F).
zFor common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 °C
(176 °F).
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
TM3DM24R / TM3DM24RG Mixed I/O Module 16 Inputs/8 Outputs
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Dimensions
The following diagrams show the external dimensions for the TM3DM24R / TM3DM24RG
expansion modules:
NOTE: * 8.5 mm (0.33 in) when the clamp is pulled out.
Input Characteristics
The table below describes the inputs characteristics of the TM3DM24R / TM3DM24RG:
Characteristic Value
Number of input channels 16 inputs
Number of channels groups 1 common line for 16 channels
Input type Type 1 (IEC/EN 61131-2)
Logic type Sink/source
Rated input voltage 24 Vdc
Input voltage range 19.2...28.8 Vdc
Rated input current 7 mA
Input impedance 3.4 kΩ
Input limit values Voltage at state 1 > 15 Vdc (15...28.8 Vdc)
Voltage at state 0 < 5 Vdc (0...5 Vdc)
Current at state 1 > 2.5 mA
Current at state 0 < 1.0 mA
Turn on time 4 ms
Turn off time 4 ms
TM3DM24R / TM3DM24RG Mixed I/O Module 16 Inputs/8 Outputs
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Output Characteristics
The table below describes the outputs characteristics of the TM3DM24R / TM3DM24RG
Isolation Between input and
internal logic
500 Vac
Between input
group and output
group
1500 Vac
Between input
groups
N/A
Connection type TM3DM24R Removable screw terminal block
TM3DM24RG Removable spring terminal block
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 65 mA (all inputs and outputs on)
5 mA (all inputs and outputs off)
Current draw on 24 Vdc internal bus 0 mA (all inputs and outputs on)
0 mA (all inputs and outputs off)
Characteristic Value
Characteristic Value
Number of output channels 8
Number of channel groups 2 common line for 8 channels
Output type Relay
Contact type NO (Normally Open)
Rated output voltage 24 Vdc, 240 Vac
Maximum voltage 30 Vdc, 264 Vac
Minimum switching load 5 Vdc at 10 mA
Rated output current 2 A
Maximum output current 2 A per channels
7 A per commons
Maximum output frequency with maximum load 20 operations per minute
Turn on time Max. 10 ms
Turn off time Max. 10 ms
Contact resistance 30 mW
Mechanical life 20 million operations
Electrical life Under resistive load See Power limitation (seepage101)
Under inductive load
TM3DM24R / TM3DM24RG Mixed I/O Module 16 Inputs/8 Outputs
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I/O De-rating
When using TM3DM24R / TM3DM24RG
X Input simultaneous ON ratio
Y Input voltage
Protection against short circuit No
Isolation Between input and
internal logic
500 Vac
Between input group
and output group
1500 Vac
Between input groups N/A
Connection type TM3DM24R Removable screw terminal block
TM3DM24RG Removable spring terminal block
Connector insertion/removal durability Over 100 times
Current draw on 5 Vdc internal bus 65 mA (all inputs and outputs on)
5 mA (all inputs and outputs off)
Current draw on 24 Vdc internal bus 0 mA (all inputs and outputs on)
0 mA (all inputs and outputs off)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 48) for additional information on
this topic.
Characteristic Value
TM3DM24R / TM3DM24RG Mixed I/O Module 16 Inputs/8 Outputs
190 EIO0000001408 04/2014
Power Limitation
This table describes the power limitation of the TM3DM24R / TM3DM24RG expansion modules
depending on the voltage, the type of load, and the number of operations required.
These expansion modules do not support capacitive loads.
WARNING
RELAY OUTPUTS WELDED CLOSED
zAlways protect relay outputs from inductive alternating current load damage using an
appropriate external protective circuit or device.
zDo not connect relay outputs to capacitive loads.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
Power Limitations
Voltage 24 Vdc 120 Vac 240 Vac Number of
operations
Power of resistive loads
AC-12
– 240 VA
80 VA
480 VA
160 VA
100,000
300,000
Power of inductive loads
AC-15 (cos ϕ= 0.35)
–60VA
18 VA
120 VA
36 VA
100,000
300,000
Power of inductive loads
AC-14 (cos ϕ=0.7)
– 120 VA
36 VA
240 VA
72 VA
100,000
300,000
Power of resistive loads
DC-12
48 W
16 W
– – 100,000
300,000
Power of inductive loads
DC-13 L/R = 7 ms
24 W
7.2 W
– – 100,000
300,000
TM3DM24R / TM3DM24RG Mixed I/O Module 16 Inputs/8 Outputs
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TM3DM24R / TM3DM24RG Wiring Diagram
Introduction
These expansion modules have a built-in removable screw or spring terminal block for the
connection of inputs, outputs, and power supply.
Wiring Rules
See Wiring Best Practices (see page 48).
Wiring Diagram
The following figure illustrates the connections between the inputs and outputs, the sensors and
actuators, and their commons for a positive logic:
* Type T Fuse
(1) The COM0, COM1 and COM2 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive load damage, connect a free
wheeling diode in parallel to each inductive DC load or an RC snubber in parallel of each inductive AC load.
C Source wiring (positive logic)
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192 EIO0000001408 04/2014
The following figure illustrates the connections between the inputs and outputs, the sensors and
actuators, and their commons for a negative logic:
* Type T Fuse
(1) The COM0, COM1 and COM2 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive load damage, connect a free
wheeling diode in parallel to each inductive DC load or an RC snubber in parallel of each inductive AC load.
D Sink wiring (negative logic)
For information about 24 Vdc power supply, refer to DC Power Supply Characteristics
(seepage54).
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
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Modicon TM3
Glossary
EIO0000001408 04/2014
Glossary
E
EIA rack
(electronic industries alliance rack) A standardized (EIA 310-D, IEC 60297, and DIN 41494
SC48D) system for mounting various electronic modules in a stack or rack that is 19 inches
(482.6 mm) wide.
EN
EN identifies 1 of many European standards maintained by CEN (European Committee for
Standardization), CENELEC (European Committee for Electrotechnical Standardization), or ETSI
(European Telecommunications Standards Institute).
expansion connector
A connector to attach expansion I/O modules.
H
HE10
Rectangular connector for electrical signals with frequencies below 3 MHz, complying with IEC
60807-2.
I
IEC
(international electrotechnical commission) A non-profit and non-governmental international
standards organization that prepares and publishes international standards for electrical,
electronic, and related technologies.
IP 20
(ingress protection) The protection classification according to IEC 60529 offered by an enclosure,
shown by the letter IP and 2 digits. The first digit indicates 2 factors: helping protect persons and
for equipment. The second digit indicates helping protect against water. IP 20 devices help protect
against electric contact of objects larger than 12.5 mm, but not against water.
N
N/O
(normally open) A contact pair that opens when the actuator is de-energized (no power is applied)
and closes when the actuator is energized (power is applied).
Glossary
194 EIO0000001408 04/2014
NEMA
(national electrical manufacturers association) The standard for the performance of various
classes of electrical enclosures. The NEMA standards cover corrosion resistance, ability to help
protect from rain, submersion, and so on. For IEC member countries, the IEC 60529 standard
classifies the ingress protection rating for enclosures.
R
RJ-45
A standard type of 8-pin connector for network cables defined for Ethernet.
T
terminal block
(terminal block) The component that mounts in an electronic module and provides electrical
connections between the controller and the field devices.
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Modicon TM3
Index
EIO0000001408 04/2014
Index
A
accessories, 22
assembling to a controller, 42
C
certifications and standards, 32
characteristics
TM3DI16/TM3DI16G, 74
TM3DI16K, 82
TM3DI32K, 90
TM3DI8/TM3DI8G, 67
TM3DI8A, 61
TM3DM24R/TM3DM24RG, 186
TM3DM8R/TM3DM8RG, 176
TM3DQ16R/TM3DQ16RG, 120
TM3DQ16T/TM3DQ16TG, 128
TM3DQ16TK, 134
TM3DQ16U/TMQ3DQ16UG, 144
TM3DQ16UK, 150
TM3DQ32TK, 156
TM3DQ32UK, 166
TM3DQ8R/TM3DQ8RG, 99
TM3DQ8T/TM3DQ8TG, 107
TM3DQ8U/TM3DQ8UG, 113
controllers
disassembling a module, 44
D
Digital I/O modules, 16
digital I/O modules
specifications, 16, 17, 19
E
Electromagnetic Susceptibility, 30
environmental characteristics, 29
I
Inductive Load, Output Protection
Output Protection, Inductive Load, 52
M
minimum clearances, 37
mounting position, 37
P
physical description
TM3 I/O expansion modules, 20
Power Supply, 54
presentation
TM3DI16/TM3DI16G, 72
TM3DI16K, 80
TM3DI32K, 88
TM3DI8/TM3DI8G, 66
TM3DI8A, 60
TM3DM24R/TM3DM24RG, 184
TM3DM8R/TM3DM8RG, 174
TM3DQ16R/TM3DQ16RG, 118
TM3DQ16T/TM3DQ16TG, 126
TM3DQ16TK, 132
TM3DQ16U/TMQ3DQ16UG, 142
TM3DQ16UK, 148
TM3DQ32TK, 154
TM3DQ32UK, 164
TM3DQ8R/TM3DQ8RG, 98
Presentation
TM3DQ8U/TM3DQ8UG, 112
R
regular inputs, 16, 17, 19
regular transistor outputs, 16, 17, 19
relay outputs, 16, 17, 19
Index
196 EIO0000001408 04/2014
S
specifications
digital I/O modules, 16, 17, 19
T
TM3 digital I/O expansion modules
TM3DM24R/TM3DM24RG, 183
TM3DM8R/TM3DM8RG, 173
TM3DQ16R/TM3DQ16RG, 117
TM3DQ16T/TM3DQ16TG, 125
TM3DQ16TK, 131
TM3DQ16U/TMQ3DQ16UG, 141
TM3DQ16UK, 147
TM3DQ32TK, 153
TM3DQ32UK, 163
TM3DQ8R/TM3DQ8RG, 97
TM3DQ8T/TM3DQ8TG, 105
TM3DQ8U/TM3DQ8UG, 111
TM3 digital I/O expansion modules inputs
TM3DI16/TM3DI16G, 71
TM3DI16K, 79
TM3DI32K, 87
TM3DI8/TM3DI8G, 65
TM3DI8A, 59
TM3 I/O expansion modules
physical description, 20
TM3 presentation
TM3DQ8T/TM3DQ8TG, 106
TM3DI16/TM3DI16G
characteristics, 74
presentation, 72
TM3 digital I/O expansion modules inputs,
71
wiring diagram, 77
TM3DI16K
characteristics, 82
presentation, 80
TM3 digital I/O expansion modules inputs,
79
wiring diagram, 85
TM3DI32K
characteristics, 90
presentation, 88
TM3 digital I/O expansion modules inputs,
87
wiring diagram, 93
TM3DI8/TM3DI8G
characteristics, 67
presentation, 66
TM3 digital I/O expansion modules inputs,
65
wiring diagram, 69
TM3DI8A
characteristics, 61
presentation, 60
TM3 digital I/O expansion modules inputs,
59
wiring diagram, 63
TM3DM24R/TM3DM24RG
characteristics, 186
presentation, 184
TM3 digital I/O expansion modules, 183
wiring diagram, 191
TM3DM8R/TM3DM8RG
characteristics, 176
presentation, 174
TM3 digital I/O expansion modules, 173
wiring diagram, 182
TM3DQ16R/TM3DQ16RG
characteristics, 120
presentation, 118
TM3 digital I/O expansion modules, 117
wiring diagram, 123
TM3DQ16T/TM3DQ16TG
characteristics, 128
presentation, 126
TM3 digital I/O expansion modules, 125
wiring diagram, 130
TM3DQ16TK
characteristics, 134
presentation, 132
TM3 digital I/O expansion modules, 131
wiring diagram, 136
TM3DQ16U/TM3DQ16UG
TM3 digital I/O expansion modules, 141
TM3DQ16U/TMQ3DQ16UG
characteristics, 144
presentation, 142
wiring diagram, 146
Index
EIO0000001408 04/2014 197
TM3DQ16UK
characteristics, 150
presentation, 148
TM3 digital I/O expansion modules, 147
wiring diagram, 152
TM3DQ32K
TM3 digital I/O expansion modules, 163
TM3DQ32TK
characteristics, 156
presentation, 154
TM3 digital I/O expansion modules, 153
wiring diagram, 158
TM3DQ32UK
characteristics, 166
presentation, 164
wiring diagram, 168
TM3DQ8R/TM3DQ8RG
characteristics, 99
presentation, 98
TM3 digital I/O expansion modules, 97
TM3DQ8T/TM3DQ8TG
characteristics, 107
TM3 digital I/O expansion modules, 105
TM3 presentation, 106
wiring diagram, 109
TM3DQ8U/TM3DQ8UG
characteristics, 113
Presentation, 112
TM3 digital I/O expansion modules, 111
wiring diagram, 115
W
wiring diagram
TM3DI16/TM3DI16G, 77
TM3DI16K, 85
TM3DI32K, 93
TM3DI8/TM3DI8G, 69
TM3DI8A, 63
TM3DM24R/TM3DM24RG, 191
TM3DM8R/TM3DM8RG, 182
TM3DQ16R/TM3DQ16RG, 123
TM3DQ16T/TM3DQ16TG, 130
TM3DQ16TK, 136
TM3DQ16U/TMQ3DQ16UG, 146
TM3DQ16UK, 152
TM3DQ32TK, 158
TM3DQ32UK, 168
TM3DQ8T/TM3DQ8TG, 109
TM3DQ8U/TM3DQ8UG, 115
wiring rules, 48
Index
198 EIO0000001408 04/2014

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