FORM 196 ALN, ASN COMPRESSION 7 13 2015x Brochure

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Toolin

g

Information

MT-25

b

Hand

Dieless

IDT-6

b

,

IDT-6H

b

,

IDTB-6

b

series

(6-Ton

Hydraulic

Dieless)

IDT-12-N

b

(Dieless)

IVTB-6

b

(Dieless)

Lug/Splice Size Wire Size Color Code Crimps Die Code Crimps Crimps Crimps Die Code Crimps Die Code Crimps Crimps

8 8 AWG Blue 1 M,K 2 1 ILD-374 1 ILD-374 1 1

6 6 AWG Gray 1 K,K 2 1 1 ILD-346 1 ILD-346 1 1

4 4 AWG Green 1 H,H 3 1 1 ILD-375 1 ILD-375 1 1

2 2 AWG Pink 2 E,A 3 1 1 ILD-348 1 ILD-348 1 2

1 1 AWG Gold 2 E,A 3 1 1 ILD-471 1 ILD-471 1 2

1/0 1/0 AWG Tan 2 A,C 3 1 1 ILD-296 1 ILD-296 1 2

2/0 2/0 AWG Olive 2 A,B 3 2 1 ILD-297 1

c

ILD-297 1

c

2

3/0 3/0 AWG Ruby 2 A,A 3 2 1 ILD-467 1

c

ILD-467 1

c

2

4/0 4/0 AWG White 2 2 1 ILD-298 2 ILD-298 2 2

250 250 kcmil Red 2 1 ILD-324 2 ILD-324 2 2

300 300 kcmil Blue 2 1 ILD-470 2 ILD-470 2 2

350 350 kcmil Brown 2 1 ILD-299 2 ILD-299 2 2

400 400 kcmil Green 2 1 ILD-472 4 ILD-472 4 2

500 500 kcmil Pink 2

e

1 ILD-300 4 ILD-300 4 2

600 600 kcmil Black 2

e

1 ILD-473 4 ILD-473 4

700/750 700/750 kcmil Yellow 2

e

1 ILD-936 3 ILD-936 3

700/750

g

900 kcmil

Compact Al Yellow ILD-936 3 ILD-936 3

1000 1000 kcmil Brown ILD-302 3

Additional Information:

1) The ALNS, ALND, ASNS, ASND, ALNB, ASNB, ALNN, ASNN, and ASN connectors are marked with the die numbers and required number of crimps for ILSCO hydraulic tools.

When using other listed tools, consult chart for crimps required. Crimps should be evenly space on connector.

2) Consult manufacturers data for catalog numbers of dies for each tool.

a

Number of crimps shown on chart must be applied to both sides of ASN splice connector's centerline.

d

For ASN splicer connector, apply 3 crimps on both sides of splice connector's centerline.

b

Dieless tools are not color coded and do not require dies.

e

For ASN splicer connector, apply 4 crimps on both sides of splice connector's centerline.

c

For ASN splicer connector, apply 2 crimps on both sides of splice connector's centerline.

g

700/750 size lug/splice are additionally rated for use with 900 kcmil compact aluminum wire.

Connector Installation

1. Select proper connector for the wire size to be used. Series can be used with concentric, compressed or compact aluminum or copper wire.

2. Strip wire insulation using an approved method. Do not nick or ring the wire. Remove any major coating on the wire.

3. Remove surface oxides from the wire with a wire brush.

4. Insert wire all the way into the barrel of the connector.

5. Select the proper die for approved tool. See chart above for approved tools and dies. Compress barrel from tang toward wire, or from inside of ASN connector towards wire.

6. When terminating an aluminum connector to a steel or copper stud, use a belleville or compression type washer in combination with a flat washer. Tighten until the belleville

washer is flat.

FORM 196

Page 1 of 3 Revised 7/13/2015

InformationSheet

SeriesALNS,ALND,ASNS,ASND,ALNB,ASNB,ALNN,ASNN,andASN

a

CompressionConnectorsforAluminumorCopperConductor

ILC-12-N,

ILC-12H-N,

ILCB-12 series,

IMT-12

(12-Ton Hydraulic)94285 ILC-15H

ILSCO

LR‐29601

Toolin

g

Information

ANDERSON

PAT81KFT

b

,

Y81KFT

b

,

Y81KFTMBH

b

,

PAT4PC834

b

(6-Ton Hydraulic

Dieless)

Y644M

b

,

PAT644XT

b

(Dieless)

TBM8-750M

b

,

TBM8-750BSCR

b

,

TBM8-750

b

(Dieless)

EK06FT

b

,

HK06FT

b

,

RK06FT

b

(6-Ton

Hydraulic

Dieless)

1990

b

(Dieless)

VC6-FT

b

,

VC6-FTR

b

,

VC6-FT-BP

b

,

VC7-FT

b

,

VC7-FTR

b

(Dieless)

RE 6

b

(Dieless)

Lug/Splice

Size Wire Size

Color

Code Die Code Crimps Crimps Crimps Die Code Crimps Die Code Crimps Crimps Die Code Crimps Crimps

Die

Code Crimps Crimps

Die

Code Crimps Crimps Crimps

Die

Code Crimps

8 8 AWG Blue X8CART 1 1 1 U8CABT 1 U8CABT 1 1 ILD-374 1 1 ILD-374 1 1 ILD-374 1 11ILD-374 1

6 6 AWG Gray W161 1 1 1 U6CABT 1 U6CABT 1 1 ILD-346 1 1 ILD-346 1 1 ILD-346 1 11ILD-346 1

4 4 AWG Green W162 2 1 1 U4CABT 1 U4CABT 1 1 ILD-375 1 1 ILD-375 1 1 ILD-375 1 11ILD-375 1

2 2 AWG Pink W239 2 1

c

1 U2CABT 1 U2CABT 1 1 ILD-348 1 1 ILD-348 1 1 ILD-348 1 12ILD-348 1

1 1 AWG Gold W163 2 1

c

1 U1CABT 1 U1CABT 1 1 ILD-471 1 1 ILD-471 1 1 ILD-471 1 12ILD-471 1

1/0 1/0 AWG Tan W241 2 1

c

1 U25ART 1 U25ART 1 1 ILD-296 1 1 ILD-296 1 1 ILD-296 1 12ILD-296 1

2/0 2/0 AWG Olive W245 2 2 1 U26ART 2 U26ART 2 1 ILD-297 1

c

2 ILD-297 1

c

1 ILD-297 1

c

22ILD-297 1

c

3/0 3/0 AWG Ruby W166 2 2 1 U27ART 2 U27ART 2 1 ILD-467 1

c

2 ILD-467 1

c

1 ILD-467 1

c

22ILD-467 1

c

4/0 4/0 AWG White W660 2 2 1 U28ART 2 U28ART 2 2 ILD-298 2 2 ILD-298 2 1 ILD-298 2 22ILD-298 2

250 250 kcmil Red 2 1 U29ART 2 U29ART 2 2 ILD-324 2 2 ILD-324 2 1 ILD-324 2 22ILD-324 2

300 300 kcmil Blue 2 1 U30ART 2 U30ART 2 2 ILD-470 2 2 ILD-470 2 1 ILD-470 2 22ILD-470 2

350 350 kcmil Brown W31ART 3 2

d

1 U31ART 2 U31ART 2 2 ILD-299 2 2 ILD-299 2 1 ILD-299 2 22ILD-299 2

400 400 kcmil Green 2

e

1 U32ART 4 U32ART 4 2 ILD-472 4 2 ILD-472 4 1 ILD-472 4 22ILD-472 4

500 500 kcmil Pink 2

e

1 U34ART 4 U34ART 4 2 ILD-300 4 2

e

ILD-300 4 1 ILD-300 4 22ILD-300 4

600 600 kcmil Black 2

e

1 U36ART 4 U36ART 4 2 ILD-473 4 2

e

ILD-473 4 1 ILD-473 4 2 ILD-473 4

700/750 700/750 kcmil Yellow 2

e

1 U39ART 4 U39ART 4 2 ILD-936 3 2

e

ILD-936 3 1 ILD-936 3 4 ILD-936 3

700/750

g

900 kcmil

compact Al Yellow ILD-936 3 ILD-936 3 ILD-936 3 ILD-936 3

1000 1000 kcmil Brown 1

f

P44ART 4 ILD-302 3 ILD-302 3

Additional Information:

1) The ALNS, ALND, ASNS, ASND, ALNB, ASNB, ALNN, ASNN, and ASN connectors are marked with the die numbers and required number of crimps for ILSCO hydraulic tools. When using other listed tools, consult chart

for crimps required. Crimps should be evenly space on connector.

2) Consult manufacturers data for catalog numbers of dies for each tool.

a Number of crimps shown on chart must be applied to both sides of ASN splice connector's centerline. e

For ASN splicer connector, apply 4 crimps on both sides of splice connector's centerline.

b Dieless tools are not color coded and do not require dies. f

ASN-1000 splicer connector is not UL listed or CSA certificated with Y644M/PAT644XT dieless tools.

c For ASN splicer connector, apply 2 crimps on both sides of splice connector's centerline. g

700/750 size lug/splice are additionally rated for use with 900 kcmil compact aluminum wire.

d For ASN splicer connector, apply 3 crimps on both sides of splice connector's centerline.

Connector Installation

1. Select proper connector for the wire size to be used. Series can be used with concentric, compressed or compact aluminum or copper wire.

2. Strip wire insulation using an approved method. Do not nick or ring the wire. Remove any major coating on the wire.

3. Remove surface oxides from the wire with a wire brush.

4. Insert wire all the way into the barrel of the connector.

5. Select the proper die for approved tool. See chart above for approved tools and dies. Compress barrel from tang toward wire, or from inside of ASN connector towards wire.

6. When terminating an aluminum connector to a steel or copper stud, use a belleville or compression type washer in combination with a flat washer. Tighten until the belleville washer is flat.

FORM 196

Page 2 of 3 Revised 7/13/2015

RIDGID

RE 12-M

InformationSheet

SeriesALNS,ALND,ASNS,ASND,ALNB,ASNB,ALNN,ASNN,andASN

a

CompressionConnectorsforAluminumorCopperConductor

EK1240,

HK1240,

RK1240

(12-Ton

Hydraulic)

BURNDY

Y500CT-HS,

PAT600

Y35, Y35BH,

Y39,

Y750, Y750BH,

PAT750XT

Y46,

Y46C,

PAT46

THOMAS AND BETTS

TBM14M,

TBM14MC,

TBM14BSCR,

BPLT14BSCR,

BPLT14BSCRI,

13100A, TBM15I,

BPLT15BSCR

GREENLEE

RK1550

LR‐29601

RangeTaking(forILSCO,BURNDY,GREENLEEandRIDGIDDielessTools)

ILSCO

MT-25

b

ILSCO

IVTB-6

b

ILSCO

IDT-6

b

,

IDT-6H

b

,

IDTB-6

b

series

ILSCO

IDT-12-N

b

BURNDY

PAT4PC834

b

,

PAT81KFT

b

,

Y81KFT

b

,

Y81KFTMBH

b

BURNDY

Y644M

b

,

PAT644XT

b

GREENLEE

EK06FT

b

,

HK06FT

b

,

RK06FT

b

RIDGID

RE 6

b

Crimps Crimps Crimps Crimps Crimps Crimps Crimps Crimps

4 4 AWG 4 - 6 AWG 11 1 1 1 11

2 2 AWG 2 - 6 AWG 22 1 1 1

c

12

1 1 AWG 1 - 2 AWG 22 1 1 1

c

12

1/0 1/0 AWG 1/0 - 1 AWG 22 1 1 1

c

12

2/0 2/0 AWG 2/0 - 1 AWG 22 2 1 2 22

3/0 3/0 AWG 3/0 - 1 AWG 22 2 1 2 22

4/0 4/0 AWG 4/0 - 1 AWG 22 2 1 2 22

250 250 kcmil 250 kcmil - 1/0 AWG 2212 22

300 300 kcmil 300 kcmil - 2/0 AWG 2212 22

350 350 kcmil 350 kcmil - 3/0 AWG 221

2

d

22

400 400 kcmil 400 kcmil - 4/0 AWG 221

2

e

22

500 500 kcmil 500 kcmil - 4/0 AWG 22

e

12

e

2

e

2

600 600 kcmil 600 kcmil - 250 kcmil 2

e

12

e

2

e

700/750 700/750 kcmil 750 kcmil - 500 kcmil 2

e

12

e

2

e

1000 1000 kcmil 1000 kcmil - 750 kcmil 1

h

a

Number of crimps shown on chart must be applied to both sides of ASN splice connector's centerline.

b

Dieless tools are not color coded and do not require dies.

c

For ASN splicer connectors, apply 2 crimps on both sides of splice connector's centerline.

d

For ASN splicer connectors, apply 3 crimps on both sides of splice connector's centerline.

e

For ASN splicer connectors, apply 4 crimps on both sides of splice connector's centerline.

h

ASN-1000 splicer connector is not UL listed or CSA certificated with Y644M/PAT644XT dieless tools.

FORM 196

Page 3 of 3 Revised 7/13/2015

Expanded Wire RangeStandard Wire Size

Lug/Splice Size

InformationSheet

SeriesALNS,ALND,ASNS,ASND,ALNB,ASNB,ALNN,ASNN,andASN

a

CompressionConnectorsforAluminumorCopperConductor

LR‐29601

TYPE

ASN

SureCrimp®Aluminum Compression Sleeves

Dual Rated, Conductor Range: 1000kcmil - #8

Features

•

Manufactured from high strength aluminum alloy

•

Electro-Tin plated

•

Chamfered entry

•

Color coded end cap

•

Roll marked

•

Pre-filled with DE-OX®oxide inhibiting compound

•

Range taking

•

Suitable for use in circuits rated 35KV or less, proper high

voltage spacing and insulation techniques must be used

•

Dual rated AL9CU to 90˚ C

Benefits

•

Offers maximum conductivity and excellent crimping characteristics

•

Provides low contact resistance

•

For easy conductor insertion

•

Identifies the proper compression die

•

For easy identification and proper location of crimps

•

Prevents oxides from forming & promotes connector longevity

•

Permits inventories to be kept to a minimum

•

Application versatility

•

For use with aluminum or copper conductor

Dimensions - in (mm) Die

Catalog Wire Expanded Color Die

Number Size Wire Range* Length O.D. I.D. Code Index

ASN-8 #8 AWG 8 AWG 1.806 (45.9) 0.300 (7.6) 0.155 (3.9) Blue 374

ASN-6 #6 AWG 6 AWG 1.205 (30.6) 0.338 (8.6) 0.194 (4.9) Gray 346

ASN-4 #4 AWG 4-6 AWG 2.222 (56.4) 0.427 (10.8) 0.247 (6.3) Green 375

ASN-2 #2 AWG 2-6 AWG 1.940 (49.3) 0.525 (13.3) 0.307 (7.8) Pink 348

ASN-1 #1 AWG 1-2 AWG 1.940 (49.3) 0.544 (13.8) 0.358 (9.1) Gold 471

ASN-1/0 1/0 AWG 1/0-1 AWG 2.573 (65.4) 0.599 (15.2) 0.385 (9.8) Tan 296

ASN-2/0 2/0 AWG 2/0-1 AWG 2.710 (68.8) 0.674 (17.1) 0.432 (11.0) Olive 297

ASN-3/0 3/0 AWG 3/0-1 AWG 2.710 (68.8) 0.761 (19.3) 0.495 (12.6) Olive 297

ASN-4/0 4/0 AWG 4/0-1 AWG 3.070 (78.0) 0.854 (21.7) 0.553 (14.0) Ruby 467

ASN-250 250kcmil 250kcmil-1/0 AWG 3.735 (94.9) 0.924 (23.5) 0.595 (15.1) Red 324

ASN-300 300kcmil 300kcmil-2/0 AWG 3.070 (78.0) 1.010 (25.7) 0.650 (16.5) Blue 470

ASN-350 350kcmil 350kcmil-3/0 AWG 5.125 (130.2) 1.105 (28.1) 0.720 (18.3) Brown 299

ASN-400 400kcmil 400kcmil-4/0 AWG 4.606 (117.0) 1.188 (30.2) 0.762 (19.4) Green 472

ASN-500 500kcmil 500kcmil-4/0 AWG 5.130 (130.3) 1.315 (33.4) 0.854 (21.7) Pink 300

ASN-600 600kcmil 600kcmil-250kcmil 5.370 (136.4) 1.440 (36.6) 0.920 (23.4) Black 473

ASN-700/750 700/750kcmil 750kcmil-500kcmil, 5.928 (150.6) 1.460 (37.1) 1.030 (26.2) Yellow 936

900kcmil compact Al**

ASN-1000 1000kcmil 1000kcmil-750kcmil 5.992 (152.2) 1.840 (46.7) 1.180 (30.0) Brown P302

For Tool and Die Information Refer to Tooling Information Page Series: ALNS, ALND, ALNN, ASN

* When installed with specified dieless tools

** UL Approved 900kcmil compact Al

Tested to UL 486A/B, UL File E6207

L

R

-

2

9

6

0

1

453G

L

I.D. O.D.

4730 Madison Road, Cincinnati OH 45227-1426 | PH: 513.533.6200 | FAX: 513.871.4084 | www.ilsco.com

In Canada: 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E 1E4 | PH: 905.274.2341 | FAX: 905.274.8763

TYPE

ALNS

SureCrimp®Aluminum Compression Lugs

Long Barrel - Standard Tang - Dual Rated,

Conductor Range: 1000kcmil - 250kcmil

Stud Dimensions - in (mm) Die

Catalog Wire Expanded Bolt Hole Color Die

Number Size Wire Range* Size Dia. A B C D G O.D. I.D. Code Index

ALNS-250-38 250kcmil 250kcmil-1/0 AWG 3/8 0.406 (10.3) 0.875 (22.2) 1.535 (39.0) 3.200 (81.3) 1.264 (32.1) 0.414 (10.5) 0.924 (23.5) 0.595 (15.1) Red 324

ALNS-250-12 250kcmil 250kcmil-1/0 AWG 1/2 0.562 (14.3) 0.875 (22.2) 1.535 (39.0) 3.316 (84.2) 1.264 (32.1) 0.546 (13.9) 0.924 (23.5) 0.595 (15.1) Red 324

ALNS-300-38 300kcmil 300kcmil -2/0 AWG 3/8 0.406 (10.3) 0.905 (23.0) 1.535 (39.0) 3.296 (83.7) 1.381 (35.1) 0.414 (10.5) 1.010 (25.7) 0.650 (16.5) Blue 470

ALNS-300-12 300kcmil 300kcmil-2/0 AWG 1/2 0.562 (14.3) 1.295 (32.9) 1.535 (39.0) 3.690 (93.7) 1.381 (35.1) 0.546 (13.9) 1.010 (25.7) 0.650 (16.5) Blue 470

ALNS-350-12 350kcmil 350kcmil-3/0 AWG 1/2 0.562 (14.3) 1.280 (32.5) 2.353 (59.8) 4.310 (109.5) 1.516 (38.5) 0.546 (13.9) 1.105 (28.1) 0.720 (18.3) Brown 299

ALNS-400-12 400kcmil 400kcmil-4/0 AWG 1/2 0.562 (14.3) 1.302 (33.1) 2.303 (58.5) 4.250 (108.0) 1.623 (41.2) 0.546 (13.9) 1.188 (30.2) 0.762 (19.4) Green 472

ALNS-400-58 400kcmil 400kcmil-4/0 AWG 5/8 0.656 (16.7) 1.485 (37.7) 2.303 (58.5) 4.420 (112.3) 1.623 (41.2) 0.671 (17.0) 1.188 (30.2) 0.762 (19.4) Green 472

ALNS-500-12 500kcmil 500kcmil-4/0 AWG 1/2 0.562 (14.3) 1.303 (33.1) 2.565 (65.2) 4.745 (120.5) 1.802 (45.8) 0.546 (13.9) 1.315 (33.4) 0.854 (21.7) Pink 300

ALNS-500-58 500kcmil 500kcmil-4/0 AWG 5/8 0.656 (16.7) 1.500 (38.1) 2.565 (65.2) 4.930 (125.2) 1.802 (45.8) 0.671 (17.0) 1.315 (33.4) 0.854 (21.7) Pink 300

ALNS-600-12 600kcmil 600kcmil-250kcmil 1/2 0.562 (14.3) 1.372 (34.8) 2.685 (68.2) 5.250 (133.4) 1.965 (49.9) 0.671 (17.0) 1.440 (36.6) 0.920 (23.4) Black 473

ALNS-600-58 600kcmil 600kcmil-250kcmil 5/8 0.656 (16.7) 1.528 (38.8) 2.685 (68.2) 5.350 (135.9) 1.965 (49.9) 0.671 (17.0) 1.440 (36.6) 0.920 (23.4) Black 473

ALNS-700/750-12 700/750kcmil 750kcmil-500kcmil, 1/2 0.562 (14.3) 1.380 (35.1) 2.964 (75.3) 5.492 (139.5) 2.048 (52.0) 0.546 (13.9) 1.460 (37.1) 1.030 (26.2) Yellow 936

900kcmil compact Al**

ALNS-700/750-58 700/750kcmil 750kcmil-500kcmil, 5/8 0.656 (16.7) 1.421 (36.1) 2.964 (75.3) 5.505 (139.8) 2.048 (52.0) 0.671 (17.0) 1.460 (37.1) 1.030 (26.2) Yellow 936

900kcmil compact Al**

ALNS-1000-12 1000kcmil 1000kcmil-750kcmil 1/2 0.562 (14.3) 1.461 (37.1) 2.996 (76.1) 6.100 (154.9) 2.514 (63.9) 0.811 (20.6) 1.840 (46.7) 1.180 (30.0) Brown P302

ALNS-1000-58 1000kcmil 1000kcmil-750kcmil 5/8 0.656 (16.7) 1.800 (45.7) 2.996 (76.1) 6.350 (161.3) 2.514 (63.9) 0.671 (17.0) 1.840 (46.7) 1.180 (30.0) Brown P302

Features

•

Manufactured from high strength aluminum alloy

•

Electro-Tin plated

•

Chamfered entry

•

Color coded end cap

•

Roll marked

•

Pre-filled with DE-OX®oxide inhibiting compound

•

Range taking

•

Suitable for use in circuits rated 35KV or less, proper high

voltage spacing and insulation techniques must be used

•

Dual rated AL9CU to 90˚C

Benefits

•

Offers maximum conductivity and excellent crimping characteristics

•

Provides low contact resistance

•

For easy conductor insertion

•

Identifies the proper conductor size

•

For easy identification and proper location of crimps

•

Prevents oxides from forming & promotes connector longevity

•

Permits inventories to be kept to a minimum

•

Application versatility

•

For use with aluminum or copper conductor

For Tool and Die Information Refer to Tooling Information Page Series: ALNS, ALND, ALNN, ASN

* When installed with specified dieless tools

** UL Approved 900kcmil compact Al

Tested to UL 486A/B, UL File E6207

L

R

-

2

9

6

0

1

453G

4730 Madison Road, Cincinnati OH 45227-1426 | PH: 513.533.6200 | FAX: 513.871.4084 | www.ilsco.com

In Canada: 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E 1E4 | PH: 905.274.2341 | FAX: 905.274.8763

4730 Madison Road, Cincinnati OH 45227-1426 | PH: 513.533.6200 | FAX: 513.871.4084 | www.ilsco.com

In Canada: 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E 1E4 | PH: 905.274.2341 | FAX: 905.274.8763

Stud Stud Dimensions - in (mm) Die

Catalog Wire Expanded Bolt Hole Hole Color Die

Number Size Wire Range* Size Dia. Spacing A B C D G O.D. I.D. Code Index

ALNN-350-38-1 350kcmil 350kcmil-3/0 AWG 3/8 0.406 (10.3) 1.000 (25.4) 1.937 (49.2) 2.353 (59.8) 4.913 (124.8) 1.075 (27.3) 0.414 (10.5) 1.105 (28.1) 0.720 (18.3) Brown 299

ALNN-350-38-134 350kcmil 350kcmil-3/0 AWG 3/8 0.406 (10.3) 1.750 (44.5) 2.625 (66.7) 2.353 (59.8) 5.601 (142.3) 1.075 (27.3) 0.414 (10.5) 1.105 (28.1) 0.720 (18.3) Brown 299

ALNN-350-12-1 350kcmil 350kcmil-3/0 AWG 1/2 0.562 (14.3) 1.000 (25.4) 2.125 (54.0) 2.353 (59.8) 5.101 (129.6) 1.075 (27.3) 0.546 (13.9) 1.105 (28.1) 0.720 (18.3) Brown 299

ALNN-350-12-134 350kcmil 350kcmil-3/0 AWG 1/2 0.562 (14.3) 1.750 (44.5) 3.000 (76.2) 2.353 (59.8) 5.976 (151.8) 1.075 (27.3) 0.546 (13.9) 1.105 (28.1) 0.720 (18.3) Brown 299

ALNN-400-38-1 400kcmil 400kcmil-4/0 AWG 3/8 0.406 (10.3) 1.000 (25.4) 1.937 (49.2) 2.303 (58.5) 4.907 (124.6) 1.158 (29.4) 0.414 (10.5) 1.188 (30.2) 0.762 (19.4) Green 472

ALNN-400-38-134 400kcmil 400kcmil-4/0 AWG 3/8 0.406 (10.3) 1.750 (44.5) 2.625 (66.7) 2.303 (58.5) 5.595 (142.1) 1.158 (29.4) 0.414 (10.5) 1.188 (30.2) 0.762 (19.4) Green 472

ALNN-400-12-1 400kcmil 400kcmil-4/0 AWG 1/2 0.562 (14.3) 1.000 (25.4) 2.125 (54.0) 2.303 (58.5) 5.095 (129.4) 1.158 (29.4) 0.546 (13.9) 1.188 (30.2) 0.762 (19.4) Green 472

ALNN-400-12-134 400kcmil 400kcmil-4/0 AWG 1/2 0.562 (14.3) 1.750 (44.5) 3.000 (76.2) 2.303 (58.5) 5.970 (151.6) 1.158 (29.4) 0.546 (13.9) 1.188 (30.2) 0.762 (19.4) Green 472

ALNN-500-38-1 500kcmil 500kcmil-4/0 AWG 3/8 0.406 (10.3) 1.000 (25.4) 1.937 (49.2) 2.565 (65.2) 5.234 (132.9) 1.285 (32.6) 0.414 (10.5) 1.315 (33.4) 0.854 (21.7) Pink 300

ALNN-500-38-134 500kcmil 500kcmil-4/0 AWG 3/8 0.406 (10.3) 1.750 (44.5) 2.625 (66.7) 2.565 (65.2) 5.922 (150.4) 1.285 (32.6) 0.414 (10.5) 1.315 (33.4) 0.854 (21.7) Pink 300

ALNN-500-12-1 500kcmil 500kcmil-4/0 AWG 1/2 0.562 (14.3) 1.000 (25.4) 2.125 (54.0) 2.565 (65.2) 5.422 (137.7) 1.285 (32.6) 0.546 (13.9) 1.315 (33.4) 0.854 (21.7) Pink 300

ALNN-500-12-134 500kcmil 500kcmil-4/0 AWG 1/2 0.562 (14.3) 1.750 (44.5) 3.000 (76.2) 2.565 (65.2) 6.297 (159.9) 1.285 (32.6) 0.546 (13.9) 1.315 (33.4) 0.854 (21.7) Pink 300

ALNN-600-38-1 600kcmil 600kcmil-250kcmil 3/8 0.406 (10.3) 1.000 (25.4) 1.937 (49.2) 2.685 (68.2) 5.431 (137.9) 1.410 (35.8) 0.414 (10.5) 1.440 (36.6) 0.920 (23.4) Black 473

ALNN-600-38-134 600kcmil 600kcmil-250kcmil 3/8 0.406 (10.3) 1.750 (44.5) 2.625 (66.7) 2.685 (68.2) 6.119 (155.4) 1.410 (35.8) 0.414 (10.5) 1.440 (36.6) 0.920 (23.4) Black 473

ALNN-600-12-1 600kcmil 600kcmil-250kcmil 1/2 0.562 (14.3) 1.000 (25.4) 2.125 (54.0) 2.685 (68.2) 5.619 (142.7) 1.410 (35.8) 0.546 (13.9) 1.440 (36.6) 0.920 (23.4) Black 473

ALNN-600-12-134 600kcmil 600kcmil-250kcmil 1/2 0.562 (14.3) 1.750 (44.5) 3.000 (76.2) 2.685 (68.2) 6.494 (164.9) 1.410 (35.8) 0.546 (13.9) 1.440 (36.6) 0.920 (23.4) Black 473

ALNN-700/750-38-1 700/750kcmil 750kcmil-500kcmil, 3/8 0.406 (10.3) 1.000 (25.4) 1.937 (49.2) 2.964 (75.3) 5.803 (147.4) 1.430 (36.3) 0.414 (10.5) 1.460 (37.1) 1.030 (26.2) Yellow 936

900kcmil compact Al**

ALNN-700/750-38-134 700/750kcmil 750kcmil-500kcmil, 3/8 0.406 (10.3) 1.750 (44.5) 2.625 (66.7) 2.964 (75.3) 6.491 (164.9) 1.430 (36.3) 0.414 (10.5) 1.460 (37.1) 1.030 (26.2) Yellow 936

900kcmil compact Al**

ALNN-700/750-12-1 700/750kcmil 750kcmil-500kcmil, 1/2 0.562 (14.3) 1.000 (25.4) 2.125 (54.0) 2.964 (75.3) 5.991 (152.2) 1.430 (36.3) 0.546 (13.9) 1.460 (37.1) 1.030 (26.2) Yellow 936

900kcmil compact Al**

ALNN-700/750-12-134 700/750kcmil 750kcmil-500kcmil, 1/2 0.562 (14.3) 1.750 (44.5) 3.000 (76.2) 2.964 (75.3) 6.866 (174.4) 1.430 (36.3) 0.546 (13.9) 1.460 (37.1) 1.030 (26.2) Yellow 936

900kcmil compact Al**

ALNN-1000-38-1 1000kcmil 1000kcmil-750kcmil 3/8 0.406 (10.3) 1.000 (25.4) 1.937 (49.2) 2.996 (76.1) 5.958 (151.3) 1.578 (40.1) 0.414 (10.5) 1.840 (46.7) 1.180 (30.0) Brown P302

ALNN-1000-38-134 1000kcmil 1000kcmil-750kcmil 3/8 0.406 (10.3) 1.750 (44.5) 2.625 (66.7) 2.996 (76.1) 6.646 (168.8) 1.578 (40.1) 0.414 (10.5) 1.840 (46.7) 1.180 (30.0) Brown P302

ALNN-1000-12-1 1000kcmil 1000kcmil-750kcmil 1/2 0.562 (14.3) 1.000 (25.4) 2.125 (54.0) 2.996 (76.1) 6.146 (156.1) 1.578 (40.1) 0.546 (13.9) 1.840 (46.7) 1.180 (30.0) Brown P302

ALNN-1000-12-134 1000kcmil 1000kcmil-750kcmil 1/2 0.562 (14.3) 1.750 (44.5) 3.000 (76.2) 2.996 (76.1) 7.021 (178.3) 1.578 (40.1) 0.546 (13.9) 1.840 (46.7) 1.180 (30.0) Brown P302

TYPE

ALNN

SureCrimp®Aluminum Compression Lugs

Narrow Tang, 2 Hole, w/o Sight Hole

Conductor Range: 1000kcmil - 350kcmil

Features

•

Manufactured from high strength aluminum alloy

•

Electro-Tin plated

•

Chamfered entry

•

Color coded end cap

•

Roll marked

•

Two bolt hole pattern

•

Pre-filled with DE-OX®oxide inhibiting compound

•

Range taking

•

Narrow Tang

•

Suitable for use in circuits rated 35KV or less, proper high

voltage spacing and insulation techniques must be used

•

Dual rated AL9CU to 90˚ C

Benefits

•

Offers maximum conductivity and excellent crimping characteristics

•

Provides low contact resistance

•

For easy conductor insertion

•

Identifies the proper compression die

•

For easy identification and proper location of crimps

•

Provides maximum surface contact, secure attachment, and stabilization

•

Prevents oxides from forming

•

Permits inventories to be kept to a minimum

•

Side by side mounting

•

Application versatility

•

For use with copper or aluminum conductor

L

R

-

2

9

6

0

1

453G

For Tool and Die Information Refer to Tooling Information Page Series: ALNS, ALND, ALNN, ASN

* When installed with specified dieless tools

** UL Approved 900kcmil compact Al

Tested to UL 486A/B, UL File E6207

4730 Madison Road, Cincinnati OH 45227-1426 | PH: 513.533.6200 | FAX: 513.871.4084 | www.ilsco.com

In Canada: 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E 1E4 | PH: 905.274.2341 | FAX: 905.274.8763

TYPE

ALNN

SureCrimp®Aluminum Compression Lugs

Narrow Tang, 1 Hole, w/o Sight Hole

Conductor Range: 1000kcmil - #4

Features

•

Manufactured from high strength aluminum alloy

•

Electro-Tin plated

•

Chamfered entry

•

Color coded end cap

•

Roll marked

•

Pre-filled with DE-OX®oxide inhibiting compound

•

Range taking

•

Narrow Tang

•

Suitable for use in circuits rated 35KV or less, proper high

voltage spacing and insulation techniques must be used

•

Dual rated AL9CU to 90˚ C

Benefits

•

Offers maximum conductivity and excellent crimping characteristics

•

Provides low contact resistance

•

For easy conductor insertion

•

Identifies the proper compression die

•

For easy identification and proper location of crimps

•

Prevents oxides from forming

•

Permits inventories to be kept to a minimum

•

Side by side mounting

•

Application versatility

•

For use with copper or aluminum conductor

Stud Dimensions - in (mm) Die

Catalog Wire Expanded Bolt Hole Color Die

Number Size Wire Range* Size Dia. A B C D G O.D. I.D. Code Index

ALNN-4-14 #4 AWG 4-6 AWG 1/4 0.281 (7.1) 0.875 (22.2) 0.920 (23.4) 2.029 (51.5) 0.412 (10.5) 0.321 (8.2) 0.427 (10.8) 0.247 (6.3) Green 375

ALNN-2-14 #2 AWG 2-6 AWG 1/4 0.281 (7.1) 0.875 (22.2) 0.970 (24.6) 2.131 (54.1) 0.495 (12.6) 0.321 (8.2) 0.525 (13.3) 0.307 (7.8) Pink 348

ALNN-1-14 #1 AWG 1-2 AWG 1/4 0.281 (7.1) 1.687 (42.8) 0.970 (24.6) 2.175 (55.2) 0.514 (13.1) 0.321 (8.2) 0.544 (13.8) 0.358 (9.1) Gold 471

ALNN-1-516 #1 AWG 1-2 AWG 5/16 0.343 (8.7) 0.875 (22.2) 0.970 (24.6) 2.175 (55.2) 0.514 (13.1) 0.353 (9.0) 0.544 (13.8) 0.358 (9.1) Gold 471

ALNN-1/0-516 #1/0 AWG 1/0-1 AWG 5/16 0.343 (8.7) 0.875 (22.2) 1.070 (27.2) 2.301 (58.4) 0.569 (14.5) 0.353 (9.0) 0.599 (15.2) 0.385 (9.8) Tan 296

ALNN-2/0-38 #2/0 AWG 2/0-1 AWG 3/8 0.406 (10.3) 0.875 (22.2) 1.355 (34.4) 2.626 (66.7) 0.644 (16.4) 0.414 (10.5) 0.674 (17.1) 0.432 (11.0) Olive 297

ALNN-3/0-38 #3/0 AWG 3/0-1 AWG 3/8 0.406 (10.3) 0.875 (22.2) 1.355 (34.4) 2.669 (67.8) 0.731 (18.6) 0.414 (10.5) 0.761 (19.3) 0.495 (12.6) Ruby 467

ALNN-3/0-12 #3/0 AWG 3/0-1 AWG 1/2 0.562 (14.3) 1.250 (31.8) 1.355 (34.4) 3.044 (77.3) 0.731 (18.6) 0.546 (13.9) 0.761 (19.3) 0.495 (12.6) Ruby 467

ALNN-4/0-38 #4/0 AWG 4/0-1 AWG 3/8 0.406 (10.3) 0.875 (22.2) 1.535 (39.0) 2.901 (73.7) 0.824 (20.9) 0.414 (10.5) 0.854 (21.7) 0.553 (14.0) White 298

ALNN-4/0-12 #4/0 AWG 4/0-1 AWG 1/2 0.562 (14.3) 1.250 (31.8) 1.535 (39.0) 3.276 (83.2) 0.824 (20.9) 0.546 (13.9) 0.854 (21.7) 0.553 (14.0) White 298

ALNN-250-38 250kcmil 250kcmil-1/0 AWG 3/8 0.406 (10.3) 0.875 (22.2) 1.535 (39.0) 2.941 (74.7) 0.894 (22.7) 0.414 (10.5) 0.924 (23.5) 0.595 (15.1) Red 324

ALNN-250-12 250kcmil 250kcmil-1/0 AWG 1/2 0.562 (14.3) 1.250 (31.8) 1.535 (39.0) 3.316 (84.2) 0.894 (22.7) 0.546 (13.9) 0.924 (23.5) 0.595 (15.1) Red 324

ALNN-300-38 300kcmil 300kcmil-2/0 AWG 3/8 0.406 (10.3) 0.875 (22.2) 1.535 (39.0) 2.997 (76.1) 0.980 (24.9) 0.414 (10.5) 1.010 (25.7) 0.650 (16.5) Blue 470

ALNN-300-12 300kcmil 300kcmil-2/0 AWG 1/2 0.562 (14.3) 1.250 (31.8) 1.535 (39.0) 3.372 (85.6) 0.980 (24.9) 0.546 (13.9) 1.010 (25.7) 0.650 (16.5) Blue 470

ALNN-350-12 350kcmil 350kcmil-3/0 AWG 1/2 0.562 (14.3) 1.250 (31.8) 2.353 (59.8) 4.226 (107.3) 1.075 (27.3) 0.546 (13.9) 1.105 (28.1) 0.720 (18.3) Brown 299

ALNN-400-12 400kcmil 400kcmil-4/0 AWG 1/2 0.562 (14.3) 1.250 (31.8) 2.303 (58.5) 4.220 (107.2) 1.158 (29.4) 0.546 (13.9) 1.188 (30.2) 0.762 (19.4) Green 472

ALNN-400-58 400kcmil 400kcmil-4/0 AWG 5/8 0.656 (16.7) 1.437 (36.5) 2.303 (58.5) 4.407 (111.9) 1.158 (29.4) 0.671 (17.0) 1.188 (30.2) 0.762 (19.4) Green 472

ALNN-500-12 500kcmil 500kcmil-5/0 AWG 1/2 0.562 (14.3) 1.250 (31.8) 2.565 (65.2) 4.547 (115.5) 1.285 (32.6) 0.546 (13.9) 1.315 (33.4) 0.854 (21.7) Pink 300

ALNN-500-58 500kcmil 500kcmil-5/0 AWG 5/8 0.656 (16.7) 1.437 (36.5) 2.565 (65.2) 4.734 (120.2) 1.285 (32.6) 0.671 (17.0) 1.315 (33.4) 0.854 (21.7) Pink 300

ALNN-600-12 600kcmil 600kcmil-250kcmil 1/2 0.562 (14.3) 1.250 (31.8) 2.685 (68.2) 4.744 (120.5) 1.410 (35.8) 0.546 (13.9) 1.440 (36.6) 0.920 (23.4) Black 473

ALNN-600-58 600kcmil 600kcmil-250kcmil 5/8 0.656 (16.7) 1.437 (36.5) 2.685 (68.2) 4.931 (125.2) 1.410 (35.8) 0.671 (17.0) 1.440 (36.6) 0.920 (23.4) Black 473

ALNN-700/750-12 700/750kcmil 750kcmil-500kcmil, 1/2 0.562 (14.3) 1.250 (31.8) 2.964 (75.3) 5.116 (129.9) 1.430 (36.3) 0.546 (13.9) 1.460 (37.1) 1.030 (26.2) Yellow 936

900kcmil compact Al**

ALNN-700/750-58 700/750kcmil 750kcmil-500kcmil, 5/8 0.656 (16.7) 1.437 (36.5) 2.964 (75.3) 5.303 (134.7) 1.430 (36.3) 0.671 (17.0) 1.460 (37.1) 1.030 (26.2) Yellow 936

900kcmil compact Al**

ALNN-1000-12 1000kcmil 1000kcmil-750kcmil 1/2 0.562 (14.3) 1.250 (31.8) 2.996 (76.1) 5.271 (133.9) 1.578 (40.1) 0.546 (13.9) 1.840 (46.7) 1.180 (30.0) Brown P302

ALNN-1000-58 1000kcmil 1000kcmil-750kcmil 5/8 0.656 (16.7) 1.437 (36.5) 2.996 (76.1) 5.458 (138.6) 1.578 (40.1) 0.671 (17.0) 1.840 (46.7) 1.180 (30.0) Brown P302

For Tool and Die Information Refer to Tooling Information Page Series: ALNS, ALND, ALNN, ASN

* When installed with specified dieless tools

** UL Approved 900kcmil compact Al

Tested to UL 486A/B, UL File E6207

L

R

-

2

9

6

0

1

453G

4730 Madison Road, Cincinnati OH 45227-1426 | PH: 513.533.6200 | FAX: 513.871.4084 | www.ilsco.com

In Canada: 1050 Lakeshore Road East, Mississauga, Ontario, Canada L5E 1E4 | PH: 905.274.2341 | FAX: 905.274.8763

TYPE

ALND

SureCrimp®Aluminum Compression Lugs

Long Barrel - Standard Tang - Dual Rated

Conductor Range: 1000kcmil - 600kcmil

Stud Stud Dimensions - in (mm) Die

Catalog Wire Expanded Bolt Hole Hole Color Die

Number Size Wire Range* Size Dia. Spacing A B C D G O.D. I.D. Code Index

ALND-600-38-1 600kcmil 600kcmil-250kcmil 3/8 0.406 (10.3) 1.000 (25.4) 2.128 (54.1) 2.685 (68.2) 5.975 (151.8) 1.965 (49.9) 0.593 (15.1) 1.440 (36.6) 0.920 (23.4) Black 473

ALND-600-38-134 600kcmil 600kcmil-250kcmil 3/8 0.406 (10.3) 1.750 (44.5) 2.796 (71.0) 2.685 (68.2) 6.660 (169.2) 1.965 (49.9) 0.593 (15.1) 1.440 (36.6) 0.920 (23.4) Black 473

ALND-600-12-1 600kcmil 600kcmil-250kcmil 1/2 0.562 (14.3) 1.000 (25.4) 2.262 (57.5) 2.685 (68.2) 6.130 (155.7) 1.965 (49.9) 0.671 (17.0) 1.440 (36.6) 0.920 (23.4) Black 473

ALND-600-12-134 600kcmil 600kcmil-250kcmil 1/2 0.562 (14.3) 1.750 (44.5) 3.150 (80.0) 2.685 (68.2) 6.973 (177.1) 1.965 (49.9) 0.546 (13.9) 1.440 (36.6) 0.920 (23.4) Black 473

ALND-700/750-38-1 700/750kcmil 750kcmil-500kcmil, 3/8 0.406 (10.3) 1.000 (25.4) 2.121 (53.9) 2.964 (75.3) 6.220 (158.0) 2.048 (52.0) 0.623 (15.8) 1.460 (37.1) 1.030 (26.2) Yellow 936

900kcmil compact Al**

ALND-700/750-38-134 700/750kcmil 750kcmil-500kcmil, 3/8 0.406 (10.3) 1.750 (44.5) 2.812 (71.4) 2.964 (75.3) 6.900 (175.3) 2.048 (52.0) 0.623 (15.8) 1.460 (37.1) 1.030 (26.2) Yellow 936

900kcmil compact Al**

ALND-700/750-12-1 700/750kcmil 750kcmil-500kcmil, 1/2 0.562 (14.3) 1.000 (25.4) 2.298 (58.4) 2.964 (75.3) 6.400 (162.6) 2.048 (52.0) 0.701 (17.8) 1.460 (37.1) 1.030 (26.2) Yellow 936

900kcmil compact Al**

ALND-700/750-12-134 700/750kcmil 750kcmil-500kcmil, 1/2 0.562 (14.3) 1.750 (44.5) 3.162 (80.3) 2.964 (75.3) 7.062 (179.4) 2.048 (52.0) 0.546 (13.9) 1.460 (37.1) 1.030 (26.2) Yellow 936

900kcmil compact Al**

ALND-1000-38-1 1000kcmil 1000kcmil-750kcmil 3/8 0.406 (10.3) 1.000 (25.4) 2.249 (57.1) 2.996 (76.1) 6.840 (173.8) 2.514 (63.9) 0.733 (18.6) 1.840 (46.7) 1.180 (30.0) Brown P302

ALND-1000-38-134 1000kcmil 1000kcmil-750kcmil 3/8 0.406 (10.3) 1.750 (44.5) 2.947 (74.9) 2.996 (76.1) 7.530 (191.3) 2.514 (63.9) 0.733 (18.6) 1.840 (46.7) 1.180 (30.0) Brown P302

ALND-1000-12-1 1000kcmil 1000kcmil-750kcmil 1/2 0.562 (14.3) 1.000 (25.4) 2.125 (54.0) 2.996 (76.1) 6.806 (172.9) 2.514 (63.9) 0.811 (20.6) 1.840 (46.7) 1.180 (30.0) Brown P302

ALND-1000-12-134 1000kcmil 1000kcmil-750kcmil 1/2 0.562 (14.3) 1.750 (44.5) 3.231 (82.1) 2.996 (76.1) 7.795 (198.0) 2.514 (63.9) 0.546 (13.9) 1.840 (46.7) 1.180 (30.0) Brown P302

Features

•

Manufactured from high strength aluminum alloy

•

Electro-Tin plated

•

Chamfered entry

•

Color coded end cap

•

Roll marked

•

Two bolt hole pattern

•

Pre-filled with DE-OX®oxide inhibiting compound

•

Range taking

•

Suitable for use in circuits rated 35KV or less, proper high

voltage spacing and insulation techniques must be used

•

Dual rated AL9CU to 90˚ C

Benefits

•

Offers maximum conductivity and excellent crimping characteristics

•

Provides low contact resistance

•

For easy conductor insertion

•

Identifies the proper compression die

•

For easy identification and proper location of crimps

•

Provides maximum surface contact, secure attachment, and stabilization

•

Prevents oxides from forming & promotes connector longevity

•

Permits inventories to be kept to a minimum

•

Application versatility

•

For use with aluminum or copper conductor

For Tool and Die Information Refer to Tooling Information Page Series: ALNS, ALND, ALNN, ASN

* When installed with specified dieless tools

** UL Approved 900kcmil compact Al

Tested to UL 486A/B, UL File E6207

L

R

-

2

9

6

0

1

453G

August 19, 2015.

Subject: 700/750 kcmil Aluminum Compression Connectors

To whom it may concern:

ILSCO’s 700/750 kcmil aluminum compression connectors are UL486A/B listed. The

wire range of these connectors is 750 kcmil – 500 kcmil. In addition, the 700/750 kcmil

aluminum compression connectors are also rated for use with 900 kcmil compact

aluminum wire when installed using UL authorized tools as specified in the provided

information sheet (Form 196).

Please feel free to contact me if there are any further questions.

Sincerely,

Tonson Tong

Tonson Tong

Compliance Engineer

ILSCO Corporation

513-979-6105

ttong@ilsco.com