CCTX Instn Sheet Installation Directions

2014-06-03

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CHARGER

BATTERY

LAMPS

CHG - TEST

SELF-TEST / DIAGNOSTIC

REMOTE SENSOR

(IF EQUIPPED)

>GREEN - Status: Solid indicates system normal and flashes during any manual/auto

test cycle.

>RED - CHARGER FLASHING: a charger failure requires the main system PCA to be

replaced.

>RED - BATTERY FLASHING: battery may be disconnected or if it is connected

replacement is needed.

>RED - LAMPS FLASHING: indicates that a Lamp(s) has failed.

OP-PANEL INDICATORS:

TRANSFORMER

Cable

LAMP Cable

EXIT Cable

BATTERY

Cable

LAMP Cable

REMOTE Lamp

(IF EQUIPPED)

Factory Cable:

YELLOW - System Signal

BLACK - System Return

PCA Configuration CODE (see front page for the table of codes)

TROUBLE INDICATIONS / TROUBLESHOOTING

WIRING INFORMATION

Transformer Inputs:

=================

BLACK - 120V

WHITE - Common

RED - 277V

mcPhilben / Day-Brite 776 S.Green Street - Tupelo, Ms 38804 - ph: 662.842.7212 - fx: 662.680.6619

NORMAL OPERATION / MANUAL TESTS

>GREEN - Status: Solid indicates system normal and charging current from the input source is available.

>NOTE: To reset/cancel a test, simply press the button once during any test.

>1 Press: performs a 5/sec brief test, all lamps operating from battery only.

>2 Presses: performs a 1/min test, all lamps operating from battery only.

>3 Presses: performs a 30/min discharge test, all lamps operating from battery only. The system allows only one 30/min test each 24/hr period.

>CONTINUOUS MONITORING: The system monitors the battery for proper levels and performs periodic low-level charger and battery exercising. Constant

LAMP checking, should a LAMP fail, the system will flash the LAMPS indicator until repaired . The charger is fully checked once per day by a internally

disconnected / isolated integrity check, at this time the battery is also completely isolated and then checked for proper capacity levels.

>OPTIONAL FACTORY EQUIPPED ITEMS:

>Remote-A: Unit will be supplied with pigtail connector cable required to control and operate a remote of up to 6/w (per wiring diagram).

>Re-strike Time Delay: After a power failure and power is restored, the lamps will remain lighted for a 15/min period (provided battery capacity remains).

>Remote Control: To operate, use a laser pen passing the laser over the remote sensor; simply duplicate the manual button (1, 2, 3) pushes.

>Simulated Load: This option provides for all un-attended / automatic testing to be run without illuminating the lamps eliminating any interruptions in the

workplace and preserving lamp life due to not burning them in testing.

OP-PANEL INDICATORS / OPERATION:

TEST

Button

FRONT COVER ASSY

TRANSFORMER

OUTPUT CABLE

EXIT LED CABLE

BATTERY

MAIN PCA

ELECTRONICS

OPERATOR PANEL

BATTERY

STRAP

LAMP

CABLE

BACK-PLATE ASSY

IMPORTANT SAFEGUARDS

SAVE THESE INSTRUCTIONS

READ AND FOLLOW ALL SAFETY INSTRUCTIONS

+Do not use outdoors.

+Do not mount near gas or electric heaters.

+Do not let power supply wires touch hot surfaces.

+Equipment should be mounted in locations and at heights where it will not readily be

subjected to tampering by unauthorized personnel.

+The use of accessory equipment not authorized by the manufacturer may cause an unsafe

condition.

+Do not use this equipment for other than its intended purpose.

+Service of this equipment should be performed by qualified service personnel.

+No rigid conduit.

Flexible conduit only No rigid conduit

THERMOPLASTIC EMERGENCY

LIGHTING PRODUCTS

mcPhilben

CCTX Series

INSTRUCTION MANUAL

p/n: 787625459

T5 CCT Local /Rem-A 6W

T6 CCT Local/Rem-B 12W

Options

TD Re-strike TimeDelay

LX Laser Test

SL Simulated Load

FA Fire Alarm Intf

FI Flashing on EM

Circuit Assembly Code

Self-Testing / Self-Diagnostic

test

020101

>1) Most likely the battery is not connected; verify that it is connected

to the BAT location of the main PCA.

>2) If the battery is connected, then it is faulty and needs to be

replaced.

IF BATTERY LED FLASHING AFTER POWER-UP:

IT IS IMPORTANT TO REMEMBER THAT THIS CONFIGURING ONLY AFFECTS WHAT IS CHECKED BY THE

DIAGNOSTICS, NOT WHAT IS ACTIVATED. IF YOU POPULATE LAMPS THAT YOU HAVE NOT CONFIGURED

TO BE CHECKED, THEN SOME ERRORS MAY OCCUR. THE CONFIG MUST MATCH WHAT YOU HAVE

CONNECTED EXACTLY

>Press/hold the test button for 6/sec until the Green goes out.

>As soon as the Green comes back on, start pressing the number of times for the desired configuration. You must

be completed pressing before it starts flashing/ auto test within ~10/sec, or it may not have read your

presses correctly.

Green

Presses Description of Configuration

>5Internal Lamps only DEFAULT

>6Internal and Remote

>7Remote Lamps only

FIELD CONFIGURABLE REMOTES:

>It is normal for the CHARGER LED to go ON solid right after the power-up sequence from installation.

>This indicates the battery is charging, and the LED will go out when the battery is at full charge ( this usually occurs within 24-96 hours after

installation).

>The charger LED may cycle from off to on solid as the system charging algorithm dictates. This is normal.

>Before initiating manual tests, allow the system to fully charge until the CHARGER LED is off.

APPLY

INPUT

POWER

WITHIN ~7/sec

GREEN STATUS - ON

WITHIN ~20/sec

GREEN LED - FLASH

IT PERFORMS 5/sec

AUTO-DIAG TEST

NORMAL

OPERATION

IS THE

BATTERY LED

FLASHING

UNIT

MAYBE RE-

CONFIGURED

VERIFY

BATTERY

CONNECTED

ARE ALL

RED DIAG LED’S

FLASHING

REMOVE

INPUT POWER

IMMEDIATELY

~20/sec

~7/sec

~0/sec

Normal Power-Up Sequence

>The unit automatically performs diag testing at each power-up, and initializes itself.

>The system is capable of instantaneously detecting lamp failures, which is indicated by a flashing LAMP LED.

>The system also constantly monitors and controls all functions: the charging circuit, the battery, the input power

level, the EXIT LED’s, and operator manual tests.

>The charge circuit is computer controlled by an algorithm that is monitoring the environment, levels of the

battery, and curves associated to each. The system learns these parameters and then remembers them to

provide better life and performance of the emergency lighting system.

>The units monthly 30/min discharge testing is randomized according to UL924. Then within each 30/day period

thereafter the unit shall perform the 30/min test.

AUTO-DIAG TESTING:

REMOVE THE INPUT POWER IMMEDIATELY IF ALL RED LED’S ON

THE OP-PANEL FLASH. This indicates that the input power is

incorrectly wired, and needs to be corrected. IF 277 is applied to the 120

tap for more than 7/sec, then the fusible-link may open requiring the

transformer to be replaced. Note that this condition is not covered by

warranty.

IMPORTANT NOTE:

INSTALLATION

>WALL MOUNT> Always verify the input voltage source. Open front cover as shown above. Route the required transformer input wires (BLACK=120V,

WHITE=common, RED=277V) out though the center K/O and make input connection in the box. Simply use the Box pattern K/O’s in the back panel as

needed to mount to wall box and secure unit to the wall. If the unit is shipped with the battery disconnected, connect/verify at this time the battery is

connected to the BAT location on the main PCA. Connect the small transformer cable to the PCA at the XFMR location and replace/snap covers, then

proceed to Power-Up Sequence...If needed you may secure the exit backplate to the wall with appropriate anchors.

>CEILING MOUNT> In order to mount to a ceiling, the CEILING KIT P/N: "CCFCK" is required. It provides for stable support of emergency combo unit using

the threaded posts and hardware provided. It also provides a wire chase to the electrical box above the ceiling where the input wires (BLACK=120V,

WHITE=common, RED=277V) may be connected.

WALL / CEILING INSTALLATION:

TO OPEN COVER TO OPEN LAMP

Transformer Inputs:

=================

BLACK - 120V

WHITE - Common

RED - 277V

REMOVE THE INPUT POWER IMMEDIATELY IF ALL

RED LED’S ON THE OP-PANEL FLASH: This

indicates that the input power is incorrectly wired, and

needs to be corrected. IF 277 is applied to the 120 tap

for more than 7/sec, then the fusible-link may open

requiring the transformer to be replaced. Note that this

condition is not covered by warranty.

IMPORTANT NOTE:

>1) Most likely the battery is not connected; verify that it is connected

to the BAT location of the main PCA.

>2) If the battery is connected, then it is faulty and needs to be

replaced.

IF BATTERY LED FLASHING AFTER POWER-UP:

IT IS IMPORTANT TO REMEMBER THAT THIS CONFIGURING ONLY AFFECTS WHAT IS CHECKED BY THE

DIAGNOSTICS, NOT WHAT IS ACTIVATED. IF YOU POPULATE LAMPS THAT YOU HAVE NOT CONFIGURED

TO BE CHECKED, THEN SOME ERRORS MAY OCCUR. THE CONFIG MUST MATCH WHAT YOU HAVE

CONNECTED EXACTLY

>Press/hold the test button for 6/sec until the Green goes out.

>As soon as the Green comes back on, start pressing the number of times for the desired configuration. You must

be completed pressing before it starts flashing/ auto test within ~10/sec, or it may not have read your

presses correctly.

Green

Presses Description of Configuration

>5Internal Lamps only DEFAULT

>6Internal and Remote

>7Remote Lamps only

FIELD CONFIGURABLE REMOTES:

>It is normal for the CHARGER LED to go ON solid right after the power-up sequence from installation.

>This indicates the battery is charging, and the LED will go out when the battery is at full charge ( this usually occurs within 24-96 hours after

installation).

>The charger LED may cycle from off to on solid as the system charging algorithm dictates. This is normal.

>Before initiating manual tests, allow the system to fully charge until the CHARGER LED is off.

APPLY

INPUT

POWER

WITHIN ~7/sec

GREEN STATUS - ON

WITHIN ~20/sec

GREEN LED - FLASH

IT PERFORMS 5/sec

AUTO-DIAG TEST

NORMAL

OPERATION

IS THE

BATTERY LED

FLASHING

UNIT

MAYBE RE-

CONFIGURED

VERIFY

BATTERY

CONNECTED

ARE ALL

RED DIAG LED’S

FLASHING

REMOVE

INPUT POWER

IMMEDIATELY

~20/sec

~7/sec

~0/sec

Normal Power-Up Sequence

>The unit automatically performs diag testing at each power-up, and initializes itself.

>The system is capable of instantaneously detecting lamp failures, which is indicated by a flashing LAMP LED.

>The system also constantly monitors and controls all functions: the charging circuit, the battery, the input power

level, the EXIT LED’s, and operator manual tests.

>The charge circuit is computer controlled by an algorithm that is monitoring the environment, levels of the

battery, and curves associated to each. The system learns these parameters and then remembers them to

provide better life and performance of the emergency lighting system.

>The units monthly 30/min discharge testing is randomized according to UL924. Then within each 30/day period

thereafter the unit shall perform the 30/min test.

AUTO-DIAG TESTING:

REMOVE THE INPUT POWER IMMEDIATELY IF ALL RED LED’S ON

THE OP-PANEL FLASH. This indicates that the input power is

incorrectly wired, and needs to be corrected. IF 277 is applied to the 120

tap for more than 7/sec, then the fusible-link may open requiring the

transformer to be replaced. Note that this condition is not covered by

warranty.

IMPORTANT NOTE:

INSTALLATION

>WALL MOUNT> Always verify the input voltage source. Open front cover as shown above. Route the required transformer input wires (BLACK=120V,

WHITE=common, RED=277V) out though the center K/O and make input connection in the box. Simply use the Box pattern K/O’s in the back panel as

needed to mount to wall box and secure unit to the wall. If the unit is shipped with the battery disconnected, connect/verify at this time the battery is

connected to the BAT location on the main PCA. Connect the small transformer cable to the PCA at the XFMR location and replace/snap covers, then

proceed to Power-Up Sequence...If needed you may secure the exit backplate to the wall with appropriate anchors.

>CEILING MOUNT> In order to mount to a ceiling, the CEILING KIT P/N: "CCFCK" is required. It provides for stable support of emergency combo unit using

the threaded posts and hardware provided. It also provides a wire chase to the electrical box above the ceiling where the input wires (BLACK=120V,

WHITE=common, RED=277V) may be connected.

WALL / CEILING INSTALLATION:

TO OPEN COVER TO OPEN LAMP

Transformer Inputs:

=================

BLACK - 120V

WHITE - Common

RED - 277V

REMOVE THE INPUT POWER IMMEDIATELY IF ALL

RED LED’S ON THE OP-PANEL FLASH: This

indicates that the input power is incorrectly wired, and

needs to be corrected. IF 277 is applied to the 120 tap

for more than 7/sec, then the fusible-link may open

requiring the transformer to be replaced. Note that this

condition is not covered by warranty.

IMPORTANT NOTE: