Installation Directions

2014-10-17

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H900
WinterGard PoWer ConneCtion Kit With end Seal inStallation inStruCtionS
THERMAL MANAGEMENT SOLUTIONS EN-RaychemWinterGardH900-IM-H5366501/13
Power connection for
H311, H611, and H621 Power connection for
H612 and H622
DESCRIPTION
The WinterGard power connection kit is for use only with the following
WinterGard heating cables: H311, H611, H612, H621, and H622.
Materials for one power connection and one end seal are included.
All WinterGard heating cables are designed for water-pipe freeze
protection applications. Only the H612 and H622 cables can be used for
both pipe freeze protection and roof and gutter de-icing applications.
Do not use this kit with aluminum feed wires. For additional technical
support call Pentair Thermal Management at (800)545-6258.
Note: For WinterGard heating cables in pipe heating applications, refer
to pages 3–5. For WinterGard Wet heating cables H612 and H622 in
roof and gutter de-icing applications, refer to pages 6–8.
TOOLS REQUIRED
• Needlenosepliers • Pen
• Propanetorchorheatgun • Diagonalcutters
• Utilityknife • PanduitCT100crimptool
• Adjustablewrench • Screwdriver
ADDITIONAL MATERIALS REQUIRED
• ULListedorCSACertifiedjunctionboxsuitableforthelocation,with
aclearanceholefor1/2-inchconduitor1/2-inchNPTthreadedhub.
• ForH311,H611,andH621,youmustuseametallicjunctionboxto
ensure proper grounding.
• YourapplicationmayrequireadditionalWinterGardaccessories;
forexample,H903applicationtapeforpipeapplications;H913/
H914roofclipsand/orH915downspouthangersforroofandgutter
de-icing applications.
These components are electrical devices. They must be installed correctly to
ensure proper operation and to prevent shock or fire. Carefully follow all of
the installation instructions and read these important warnings.
• Tominimizethedangeroffirefromsustainedelectricalarcingifthe
heating cable is damaged or improperly installed, and to comply with the
requirements of Pentair Thermal Management and national electrical codes,
ground-fault equipment protection must be used on each heating cable
branch circuit. Arcing may not be stopped by conventional circuit protection.
• Componentapprovalsandperformancearebasedontheuseofspecified
parts only. Do not substitute parts or use vinyl electrical tape.
• Theblackheating-cablecoreisconductiveandcanshort.Itmustbe
properly insulated and kept dry.
• Keepcomponentsandheatingcableendsdrybeforeandduring
installation.
• Damagedbuswirescanoverheatorshort.Donotbreakbraidorbuswire
strands when scoring the jacket or core.
• Buswireswillshortiftheycontacteachother.Keepbuswiresseparated.
• Heat-damagedcomponentscanshort.Useaheatgunoratorchwitha
soft,yellow,low-heatflame,notabluefocusedflame.Keeptheflame
moving to avoid overheating, blistering, or charring the heat-shrinkable
tubes. Avoid heating other components. Replace any damaged parts.
• Useonlyfire-resistantinsulationmaterialssuchasfiberglasswrap.
• Leavetheseinstallationinstructionswiththeuserforfuturereference.
Charring or burning the heat-shrinkable tubes in this kit will produce fumes
that may cause eye, skin, nose, and throat irritation. Consult Material Safety
Data Sheet RAY3122.
CHEMTREC24-houremergencytelephone:
(800)424-9300
Non-emergencyhealthandsafetyinformation:
(800)545-6258.
WARNING:
CAUTION:
APPROVALS
718K Pipe Heating Cable,
Also Listed as De-Icing and
Snow Melting Equipment -ws
KIT CONTENTS
Item Qty Description
A 4 Labels
B 1 Pipe mounting bracket
C 1 Locknut
D 1 Blue grommet
E 1 Sealingfittingwithblackgrommet
F 3 Wire nuts
G 1 Blackheat-shrinkabletube(1/2"x1")
H 1 Green/yellowheat-shrinkabletube(1/4"x6")
I 2 Blackheat-shrinkabletubes(1/8"x51/2")
J 1 Green grounding screw and kep nut
K 1 Gel-filled end seal
L 1 Ringterminal
M 1 Black cloth tape (6" long)
N 1 Sealinggasket
B
A
D
F
C
E
H
G
I
J
K
L
M
N
WARNING
Fire and Shock Hazard
Self-regulating electrical
heating cable attached to this pipe:
Disconnect before sevicing
Electric Deicing and
Snow Melting Equipment
on Premises
WARNING
Fire and Shock Hazard
Self-regulating electrical
heating cable attached to this pipe:
Disconnect before sevicing
Electric Deicing and
Snow Melting Equipment
on Premises
THERMAL MANAGEMENT SOLUTIONS EN-RaychemWinterGardH900-IM-H5366501/13 2 / 12
Important: For the Pentair Thermal Management warranty to be
valid,youmustcomplywithalltherequirementsoutlinedinthese
guidelines.
Allthermalanddesigninformationprovidedhereisbasedupona
“standard” installation with heating cable fastened to an insulated
pipe. For any other application or method of installation, consult
Pentair Thermal Management at (800) 545-6258.
HEATING CABLE SELECTION AND DESIGN
Make sure that the heating cable being used is suitable for your
application.RefertotheCommercialandResidentialApplicationand
Design Guide (H53585) for heating cable application information.
1. Determine the heating cable type.
UseTable1toselectheatingcablesforinsulatedmetalpipes.Use
Table2toselectheatingcablesforinsulatedplasticpipes.Read
across the table to find your pipe size, then drop down to the line
corresponding to the lowest air temperature for that application and
the correct insulation thickness. The cell at that intersection has a
particularshadingandmayhaveanumber.Theshadingindicates
whichheatingcabletouse(keytotheshadingappearsabovethetable
headings). A number represents the spiraling ratio (feet of heating
cable per foot of pipe).
If no number appears in the cell, straight trace the pipe. If a number
does appear in the cell, spiral trace the pipe.
If your spiraling ratio is 2.0, multiple trace the pipe using two straight
traces at the 4 o’clock and 8 o’clock positions.
If your spiraling ratio is 3.0, multiple trace the pipe using three
straight traces at the 11 o’clock or 1 o’clock position, and at the 4
o’clock and 8 o’clock positions.
Example 1:
Pipe size: 1 in
Lowestairtemp.: 0°F
Insulation thickness: 1/2 in
Metal pipe:
WinterGard H311
Plastic pipe:
WinterGard Plus H611, H621
WinterGard Wet H612, H622
Example 2:
Pipe size: 2 1/2 in
Lowestairtemp.: –20°F
Insulation thickness: 1/2 in
Metal pipe: 1.3 WinterGard Plus H611, H621
WinterGard Wet H612, H622
(Use1.3feetofheatingcable
per foot of pipe.)
Plastic pipe: 2.0 WinterGard Plus H611, H621
WinterGard Wet H612, H622
(Usetwostraighttracesatthe4o’clockand8o’clockpositions.)
Table 1. For METAL pipes with fiberglass insulation or equivalent (based on 40°F maintain temperature)
Table 2. For PLASTIC pipes with fiberglass insulation or equivalent (based on 40°F maintain temperature)
Lowest air
temp. (°F)
Insulation
thickness
Nominal pipe size
1/2 in 6 in4 in3 in2 1/2 in2 in1 1/2 in1 1/4 in1 in3/4 in
1/2 in
1 in
1 1/2 in
1/2 in
1 in
1 1/2 in
2 in
1/2 in
1 in
1 1/2 in
2 in
0
–20
–40
1.81.3
3.01.81.51.31.1
1.51.1
1.1
3.02.01.71.41.21.1
1.91.41.1
1.4
1.1
Key to Table 1: = H311 = H611, H612, H621, H622 = Use a thicker insulation
3.02.01.7
3.01.81.51.31.1
3.01.8
1.4
1.7
3.03.02.01.81.51.1
3.0
1.61.41.2
3.0
1.8
1.41.2
1.61.2
1.2
2.0
1.21.1
1.31.1
1.4
1.1
1.1 1.9
1.71.41.21.1
1.31.1
Lowest air
temp. (°F)
Insulation
thickness
Nominal pipe size
1/2 in 6 in4 in3 in2 1/2 in2 in1 1/2 in1 1/4 in1 in3/4 in
1/2 in
1 in
1 1/2 in
1/2 in
1 in
1 1/2 in
2 in
1/2 in
1 in
1 1/2 in
2 in
0
–20
–40
Key to Table 2: = H311 = H611, H612 H621, H622 = Use a thicker insulation
H900 DESIGN AND INSTALLATION INFORMATION FOR HEATING CABLE ON PIPES ONLY
WINTERGARD H311, H611, H621, H612, AND H622 HEATING CABLES.
3 / 12THERMAL MANAGEMENT SOLUTIONS EN-RaychemWinterGardH900-IM-H5366501/13
THERMAL MANAGEMENT SOLUTIONS 3 / 12
2. Calculate the total heating cable length required
Length = A + B + C + D + E + F + G + H
A Pipe lengthxspiralingratio
B 4ftx#gate/globevalvesxvalvelength(ft)xspiralingratio
C 2ftx#ball/butterflyvalvesxvalvelength(ft)xspiralingratio
D 2ftx#flangesxpipediameter(ft)xspiralingratio
E 2ftx#pipesupportsvpipediameter(ft)xspiralingratio
F 1 ft for each power connection
G 2 ft for each splice connection
H 3 ft for each tee connection
= Total heating cable length (ft)
3. Determine the maximum heating cable circuit length allowed.
SeeTable3onthenextpage.Ensurethatyourcircuitsdonot
exceedthemaximumcircuitlengthlistedinTable3.Ifnecessary,
use additional shorter circuits.
Example (takenfromExample2[onmetalpipe],page3):
Pipe length: 50 ft
Spiralratio: 1.3(fromTable1,page3)
Globevalves: 3(each0.5ftlong)
Pipe supports: 10 supports for 1 in pipe
Power connections: 1
Spliceconnections: 1
WinterGard heating cable required:
A Pipelengthxspiralratio = 50 ftx 1.3 = 65.0 ft
B 3globevalves(0.5fteach) = 4 ftx 3 x 0.5 x 1.3 = 7.8 ft
C 0ball/butterflyvalves = 0 = 0
D 0 flanges = 0 = 0
E 10 pipe supports = 2 ft x10x0.085*x 1.3 = 2.2 ft
F 1 power connection = 1 ft x 1 = 1.0 ft
G 1 splice connection = 2 ft x 1 = 2.0 ft
H 0 tee connection = 0 = 0
Total heating cable length required = 78.0 ft
*1inpipediameter/12inperfoot=0.085foot
HEATING CABLE INSTALLATION
1. Prepare for installation.
•Storetheheatingcableinaclean,dryplace.
•Completepipingpressuretest.
•ReviewtheWinterGardheatingcabledesignandcompareto
materialsreceivedtoverifythattheproperWinterGardheating
cableandaccessoriesareavailable.TheWinterGardheating
cablewillhavetheheatingcabletypeprintedontheouterjacket.
•WalkthesystemandplantheroutingoftheWinterGard
heating cable on the pipe.
2. Cut the heating cable to length.
•Cuttheheatingcabletothelengthrequired.Thiscanbedone
beforeorafterthecableisattachedtothepipe.Leaveaminimum
of1footextraheatingcableforconnectiontopower.Forsplice
andteeconnections,leaveaminimumof1footforeachsection
of heating cable. WinterGard heating cable can be cut to length
without affecting its heat output per foot.
•Protecttheheatingcableendsfrommoistureormechanical
damageiftheywillbeleftexposedbeforeconnection.
3. Position and attach heating cable to pipe.
•Besureallpipingtobetracedisdry.
•Installheatingcable,usingstraighttracing,spiraling,ormultiple
tracing according to the “Heating cable selection and design”
section on page 3.
•Forstraighttracing,installtheheatingcableonalowerhalfofthe
pipe;forexample,inthe4o’clockor8o’clockposition.
•Besuretoinstalltheadditionalheatingcablerequiredforvalves,
flanges,etc.asindicatedinStep2ofthe“Heatingcableselection
and design” section.
•Whenthedesigncallsforspiraling,beginbysuspendingaloop
every10feetasshowninFigure1.Todeterminethelooplength,
obtain the spiral factor from Table 1 or 2 and multiply by 10. For
example,ifaspiralfactorof1.3iscalledfor,leavea13-footloop
ofheatingcableatevery10-footsectionofpipe.Grasptheloop
initscenterandwrapitaroundthepipe.Evenoutthedistance
betweenspiralsbyslidingthewrapsalongthepipe.Useglass
tapetosecurethecenterofthelooptothepipe.Securethe
heating cable flat to the pipe to obtain good contact.
•TapeWinterGardheatingcabletothepipeat2-footintervalsusing
RaychemH903fiberglassapplicationtapeornyloncableties.Do
notusevinylelectricaltape,ducttape,metalbands,orwire.
4. Install heating cable end seals, splices, tees, and power
connection.
•Installallendseals,splices,tees,andpowerconnectionpriorto
plugging in.
•Ifsplicingorteeing,useonlytheH910WinterGardSpliceandTee
Kittosatisfycodeandagencyrequirements.
•H900kitassemblyinstructionsbeginonpage9.
5. Check the installation.
•Priortoinstallingthermalinsulation,makesuretheheating
cable is free of mechanical damage (from cuts, clamps, etc.) and
thermaldamage(fromsolder,overheating,etc.).
•Visuallycheckallpowerconnections,endseals,splices,andtees.
•Usingamegohmmeter,testeachcircuitaccordingtothe
instructions in the “Heating cable testing and maintenance”
section (page 5) both before and after installing the thermal
insulation.
Figure1.Spiraledheattracing
10 feet
Glass tape
(typical)
Heating
cable
Tape after
spiraling
heating
cable on
pipe
Wrap loops
in opposite
direction
Pull heating
cable loop
length
Apply glass
tape before
spiraling
heating cable
on pipe
THERMAL MANAGEMENT SOLUTIONS EN-RaychemWinterGardH900-IM-H5366501/13 4 / 124 / 12THERMAL MANAGEMENT SOLUTIONS
6. Install thermal insulation.
• AreliableWinterGardsystemdependsonproperlyinstalledand
weather-proofed thermal insulation.
• Ensurethat type and thickness of the insulation are in accordance
with the information in the heating cable selection tables on
page3andthatallpipework—includingvalves,joints,wall
penetrations, and other elements—has been fully insulated.
•Minimize the potential for mechanical damage to the heating cable
afterinstallationbyinstallingtheinsulationassoonasyouhave
checked the cable installation.
7. Mark the installation.
•Place“Warning”labelsforpipetraceapplicationsontheouter
surfaceoftheinsulationat10-footintervals(onalternating
sides of the pipe) to indicate the presence of WinterGard electric
heating cable. Additional labels and application tape are contained
intheH903kit.
8. Check the installation
• Priortopowering,checktobesuretheheatingcableisfreeof
mechanical damage (cuts, clamps, etc.).
• Visuallycheckallpowerconnections,endseals,splices,andteesfor
proper installation.
•Usinga Megohmmeter, test each circuit according to the instructions
in the “Heating cable testing and maintenance” section below.
HEATING CABLE TESTING AND MAINTENANCE
Pentair Thermal Management recommends that the insulation
resistance between the bus wires and the heater grounding braid
or metal pipe should be checked during installation using a 2500-
Vdcmegohmmeter.Minimumreadingshouldbe1000megohms,
regardless of length.
Recordtheoriginalvaluesforeachcircuit.Takeadditionalreadings
during regularly scheduled maintenance and compare to the original
value.Ifthereadingsfallbelow1000megohms,inspectcablesand
insulation for signs of damage.
If physical damage is found, the entire damaged section must be
removedandanewsectionofheatingcablesplicedinusingonly
approvedWinterGardH910splicekits.Donotrepairthedamaged
heating cable section.
If physical damage cannot be found, the complete circuit should be
removedandreplacedwithnewWinterGardheatingcable.
WARNING: Shock and Fire Hazard. Damaged heating cable
or components can cause electrical shock, arcing, and fire.
Do not attempt to energize damaged cable or components.
Replace them immediately using a new length of heating
cable and the appropriate WinterGard accessories.
ELECTRICAL PROTECTION
Voltage rating
H311,H611,andH612 110–120Vac
H621 208–240Vac
H622 208–240Vac
Forthemaximumheatingcablecircuitlengthpermittedforagiven
circuitbreakerrating,refertoTable3.Limityourcircuitlengthbased
on your lowest anticipated start-up temperature.
Ground fault protection:
PentairThermalManagementandnationalelectricalcodesrequire
ground-faultequipmentprotectiononeachheatingcablebranch
circuit. To reduce the risk of fire caused by damage or improper
installation,circuitbreakerssuchasSquareDQO-EPDandQOB-
EPDorequivalent,witha30-mAtriplevel,shouldbeused.Alternative
designsprovidingcomparablelevelsofground-faultprotectionmay
also be acceptable. For technical assistance, call Pentair Thermal
Management at (800) 545-6258.
Table 3. Maximum heating cable circuit length on pipe
Circuit
breaker
rating (A)
Maximum heater length
(ft) per circuit at start-up
temperature
Heating cable type 0°F 40°F
WinterGard 120 V
H311 on pipe
15 150 250
20 200 250
30 250 250
WinterGard Plus 120 V
H611 on pipe
15 125 150
20 140 195
30 200 200
WinterGard Plus 240 V
H621 on pipe
15 200 255
20 250 340
30 375 400
WinterGard Wet 120 V
H612 on pipe
15 125 150
20 140 195
30 200 200
WinterGard Wet 240 V
H622 on pipe
15 200 255
20 250 340
30 375 400
Note: Maximumcircuitlengthsarebasedonstart-upload.Steady-stateamps
per foot is dependent upon heating cable temperature.
Table 4. Product data—WinterGard products on pipe only
Heating cable type WinterGard WinterGard Plus WinterGard Wet
H311 H611 H621 H612 H622
Servicevoltage(V) 120 120 240 120 240
Thermaloutputat40°F(W/ft) 3 6 6 6 6
Weight per 100 ft (lb) 6 6 6 99
Minimuminstallationtemp.(°F) 0 0 0 0 0
Maximumexposuretemp.(°F) 150 150 150 150 150
Exposuretochemicals None None None None None
Environment Useonlyindryordinary
(nonhazardous) areas.
Useonlyindryordinary
(nonhazardous) areas.
Useonlyinwetordryordinary
(nonhazardous) areas.
5 / 12THERMAL MANAGEMENT SOLUTIONS EN-RaychemWinterGardH900-IM-H5366501/13
HEATING CABLE DESIGN
OnlyWinterGardWetH612120-VandH622240-Vheatingcables
aresuitableforusewiththeH900powerconnectionkitforroof
and gutter de-icing applications.
1. Calculate the heating cable length required.
Length = A + B + C + D + E + F + G
A Roofedgelength(ft)xfeetofheatingcableperfootofroofedge
(From Table 5)
B Roofedgelength(ft)x0.5*
C Total gutter length (ft)
D Total downspout length (ft) + 1 (ft)
E 1 ft for each power connection
F 2 ft for each splice connection
G 3 ft for each tee connection
= Total heating cable length (ft)
*Roofextension:Thislengthallowstheheatingcabletoextendintothegutter
toprovideacontinuousdrainpath,orwherenoguttersarepresent,extends
beyond the roof edge to form a drip loop.
Note: Pentair Thermal Management recommends a gutter and downspouts to
provideacontinuouspathformeltedwater.
Table 5. WinterGard Wet cable length for roof de-icing
Standing seam metal roof:
Eave overhang Shingle roof 18 inch seam 24 inch seam
0 2.0 ft 2.5 ft 2.0 ft
12" 2.8 ft 2.8 ft 2.4 ft
24" 3.8 ft 3.6 ft 2.9ft
36" 4.8 ft 4.3 ft 3.6 ft
Note: Pentair Thermal Management recommends a gutter and downspouts to
provideacontinuouspathformeltedwater.
Important: For the Pentair Thermal Management warranty to be
valid,youmustcomplywithalltherequirementsoutlinedinthese
guidelines.
Alldesigninformationprovidedhereisbasedona“standard”shake
or shingle roof application. For any other application or method of
installation, consult Pentair Thermal Management at (800) 545-6258.
HEATING CABLE INSTALLATION
1. Prepare for installation.
• Storetheheatingcableinaclean,dryplace.
• UseonlythefollowingPentairThermalManagementaccessoriesto
satisfycodeandagencyrequirements:
-H900WinterGardPlug-inPowerConnectionKit(withendseal)
-H910WinterGardSpliceandTeeKit(ifsplicingorteeing)
-H915DownspoutHangers
-H913/H914RoofClips
• Carefullyplantheroutingoftheheatingcableforroofandgutter
de-icing.
• Makecertainguttersanddownspoutsarefreeofleavesandother
debris.
2. Cut the heating cable to length.
• Cuttheheatingcabletothelengthrequired.Thiscanbedonebeforeor
afteritisinstalled.Leaveaminimumof1footextraheatingcablefor
connectiontopower.Forspliceandteeconnectionsleaveaminimum
of 1 foot for each section of heating cable. WinterGard heating cable
can be cut to length without affecting its heat output per foot.
• Protecttheheatingcableendsfrommoistureandmechanicaldamage
if they will be leftexposedbeforeconnection.
3. Position and attach the heating cable.
On roofs
• Looptheheatingcableontheoverhangareaoftheroof.Thisisthe
partthatextendspastthebuildingwall.Extendthebottomofeach
heatingcableloopovertheroofedgeand,usingaUV-resistantcable
tie, connect the bottom of each loop to the cable running in the gutter
to ensure a drainage channel off the roof and into the gutter and
downspout. The cable running in the gutter should remain against
thebottomofthegutter.Extendthetopofeachheatingcableloop
beyondwherethewalljoinstheroof.PentairThermalManagement
recommends2-footclip-spacingalongtheroofedge.Seethe“Heating
cable design” section (Table 5) for spacing and layout information.
• UseWinterGardH913/H914roofclipstoattachheatingcabletothe
roofsurface.Onekitcontainstendoubleroofclipsforapproximately
7linearfeetofroofedge.OneH914kitcontains50roofclipsfor
approximately35linearfeetofroofedge.
For flat roofs, the heating cable can be spaced as needed to create
runoffpathsformeltingiceandsnow.Usesingle-endedclipslocated
at3-footintervalstosecurethecabletotheroof.
 Roofclipsmaybeattachedtoashakeorshingleroofwithnailsor
screws.Resealthenailorscrewholesifnecessarybeforeinstalling
heatingcableintheclips.Roofclipsmaybeattachedtoametalroof
usingscrew,nailoradhesive.(SeeH56723installationinstructionfor
more details.)
• Abarrier(snowfence)canbeplacedontheroofabovetheheating
cable.Thispreventsdamagetothecableandkeepstheinstallation
from coming loose due to ice slides. If desired, the heating cable can
beattachedtothebarrierwithUV-resistantcableties,insteadof
using roof clips. Do not use wire or other materials because they may
damage the heating cable.
In gutters and downspouts
• Runheatingcablealongguttersandintodownspouts,endingbelow
thefreezinglevel.Permanentattachmentofthecabletothegutter
bottomisnotnecessary.Looptheheatingcableindownspoutsif
convenient,suchaswhenthedownspoutisnotattheendoftherun,
orusetheH910spliceandteekittoteedownthedownspout.
• UseWinterGardH915downspouthangerstoprotecttheheatingcable
fromfrayingandfromdamagefromsharpedgesandtoprovidestrain
relief.RefertotheH915kitinstructionsforinstallationdetails.
• UseWinterGardH913/H914roofclipstorouteheatingcableinto
andoutofthegutterinsuchawayastopreventabrasiontothe
cable. Protect all cable that protrudes past the lower opening of the
downspout.
H900 DESIGN AND INSTALLATION INFORMATION FOR ROOF AND GUTTER DEICING ONLY
(WinterGard Wet H612, and H622 Heating Cables)
Example:
Roofedge: 40ft
Roofoverhang: 1ft
Roofgutter: 40ft
Downspout: 15 ft
Power connection: 2 ea
Tee connection: 1 ea
Voltageavailable: 120V
CBSizeAvailable: 15A
Start-uptemperature: 0°F
WinterGard Wet heating cable required:
ARoofedge: 40ftx2.0
(from Table 5) = 80 ft
BRoofextension: =40ftx 0.5 = 20 ft
CRoofgutter: = 40 ft
DDownspout: = 15 ft + 1 ft = 16 ft
EPower connection: 1 ft x 2 ea = 2 ft
FSpliceConnections: = 0
GTee connection: 3 ft x 1 ea = 3 ft
Total WinterGard Wet heating cable
required: = 161 ft**
**Thistotalexceeds100-ftmaximumcircuitlength(see
Table6),thereforetwoseparatecircuitsarerequired.
THERMAL MANAGEMENT SOLUTIONS EN-RaychemWinterGardH900-IM-H5366501/13 6 / 12
4. Install heating cable end seals, splices, tees, and power connection.
•Installallendseals,splices,tees,andpowerconnectionpriorto
plugging in.
•FollowtheH900kitinstallationinstructionsbeginningonpage9.
•Useonlyweatherproofjunctionboxesapprovedforwetlocations
when installing WinterGard H612 and H622 heating cable with the
H900PowerConnectionKitforroofandgutterapplications.
5. Mark the installation.
A label indicating the presence of electric de-icing and snow-
meltingequipmentonthepremisesisincludedwiththisunit.The
labelmustbepostedattheelectricaloutletcover.Thelabelmust
beclearlyvisible.
6. Check the installation.
•Priortopowering,checktobesuretheheatingcableisfreeof
mechanical damage (cuts, clamps, etc.).
•Visuallycheckallpowerconnections,endseals,splices,andtees
for proper installation.
•Usingamegohmmeter,testeachcircuitaccordingtothe
instructions in the “Heating cable testing and maintenance”
section below.
HEATING CABLE TESTING AND MAINTENANCE
Makesurethatgutteranddownspoutsarefreeofleavesandother
debris prior to the winter season.
Pentair Thermal Management recommends that the insulation
resistance between the bus wires and the heating cable grounding
braid or metal pipe should be checked during installation using a
2500-Vdcmegohmmeter.Minimumreadingshouldbe1000megohms,
regardless of circuit length.
Recordtheoriginalvaluesforeachcircuit.Takeadditionalreadings
during regularly scheduled maintenance and compare to the original
value.Ifthereadingsfallbelow1000megohms,inspectheatingcables
and insulation for signs of damage.
If physical damage is found, the entire damaged section must be
removedandanewsectionofheatingcablesplicedinusingonly
approvedWinterGardH910splicekits.Donotrepairthedamaged
heating cable section.
If physical damage cannot be found, the complete circuit should be
removedandreplacedwithnewWinterGardheatingcable.
WARNING: Shock and Fire Hazard. Damaged heating cable or
components can cause electrical shock, arcing, and fire. Do
not attempt to energize damaged cable or components.
Replace them immediately using a new length of heating cable
and the appropriate WinterGard accessories.
ELECTRICAL PROTECTION
Voltage rating
H612 110–120Vac
H622 208–240Vac
Ground fault protection:
PentairThermalManagementandnationalelectricalcodesrequire
ground-faultequipmentprotectiononeachheatingcablebranch
circuit. To reduce the risk of fire caused by damage or improper
installation,circuitbreakerssuchasSquareDQO-EPDandQOB-
EDPDorequivalent,witha30-mAtriplevel,shouldbeused.
Alternativedesignsprovidingcomparablelevelsofground-fault
protection may also be acceptable. For technical assistance, call
Pentair Thermal Management at (800) 545-6258.
Table 6. Maximum heating cable circuit length for roof and
gutter de-icing, downspouts and refrigeration
condensate drains
Circuit
breaker
rating (A)
Maximum heater length
(ft) per circuit at start-up
temperature
Heating cable type 0°F 32°F
WinterGard Wet 120 V H612 in
downspout and refrigeration
condensate drains
15 100 125
20 125 165
30 150 200
WinterGard Wet 240 V
H622 in downspout and
refrigeration condensate drains
15 200 250
20 250 320
30 305 400
Note: Maximumcircuitlengthsarebasedonstart-upload.Steady-stateamps
per foot is dependent upon heating cable temperature.
Table 7. Product data—WinterGard Wet H612 and H622 for roof and gutter de-icing only
H612 H622
Servicevoltage(V) 120 240
Thermaloutputat32°F(W/ft)(iniceandsnow) 8 8
Weight per 100 ft (lb) 9 9
Minimuminstallationtemp.(°F) 0 0
Maximumexposuretemp.(°F) 150 150
Exposuretochemicals None None
Environment Useonlyinordinary(nonhazardous)areas. Useonlyinordinary(nonhazardous)areas.
7 / 12THERMAL MANAGEMENT SOLUTIONS EN-RaychemWinterGardH900-IM-H5366501/13
H913/H914
Roof clip
H915
Downspout
hanger
H915
Downspout
hanger
Cable ties
H910 Tee
End seal (included in H900 and H910 kits)
End seal (included in
H900 and H910 kits)
H900
Power
connection
Note:
De-icing and
snow melting
equipment label
must be placed
on junction box
cover.
H913/H914
Roof clip
H900
Power
connection
Note:
De-icing and
snow melting
equipment label
must be placed
on junction box
cove r.
End seal (included in
H900 and H910 kits)
Drip loops
Roof without gutters or downspouts
Roof with gutters and downspouts
Note:
• In all locations, route and secure
cabletoavoidpossiblemechanical
damage, such as from ladders, etc.
THERMAL MANAGEMENT SOLUTIONS EN-RaychemWinterGardH900-IM-H5366501/13 8 / 12
Outer jacket Braid Bus wires
Conductive coreInner jacket
Braid Bus wires
Conductive core
Inner jacket
WinterGard H311, H611, H621
Heating cables with braid and no outer jacket WinterGard H612, H622
Heating cables with braid and outer jacket
Compression washer -
flat side up against
blue grommet
Blue grommet
6 3/4 in
6 in
1A For H612 and H622 heating cables only
For all cables
2 3
7 in
1B
Note:Instructionsgenerallyshowheatingcablewithbraidandouterjacket.
Cableswithnoouterjacketlookslightlydifferentfromthoseillustrated.
• Opensealingfittinganddiscardblackgrommet.
• Slidepartsontocableasshown.
• Pushbraidbacktoloosenslightly.
• Gentlyspreadapartbraidasshown.
• Bendheatingcableandworkit
through the opening in the braid.
• Lightlyscorecompletelyaroundandthen
downouterjacket.
• Bendheatingcabletobreakjacketat
score;peeloffouterjacket.
• Positionbraidononesideofheatingcable.
• Straightenthebraidandtwistintoa“pigtail.”
• Lightlyscorecompletelydownandaroundtheinnerjacket.
• Bendheatingcabletobreakjacketatscore;peeloff
innerjacket.
H900 POWER CONNECTION KIT
Identify heating cable
For H612 and H622 heating cables only
9/12THERMAL MANAGEMENT SOLUTIONS EN-RaychemWinterGardH900-IM-H5366501/13
1/4 in
1/4 in
1/2 in
1/2 in
1/4 in
4
6
8
9B
5
7
9A
• Notchcoreatend.
• Twistbackandpeelbuswires
from core.
• Slide51/2inblack
shrink tubes into
place against
conductivecore.
• Shrinktubingby
movingheatsource
continuously from
side to side.
• Center1inblackshrinktubeoverend
of heating cable as shown.
• Heattubeevenlyuntilitshrinksand
adhesiveflowsoutbothends.
• Immediatelypinchwithpliersbetween
wires while tube is still hot. Hold for 10
seconds to ensure seal.
• Trimbraid.
• Crimpringterminalontobraid.
• Discardblackgrommet
supplied with sealing fitting.
• Slidepartsontoheatingcable
as shown.
• Scorebetweenbuswiresatbasejacket.
• Bendcoretobreakfreeatbasejacket.
• Peelcoreandanyremainingmaterialfrombuswires.
• Slipgreen/yellowtube
overbraidandshrink.
• Slidepartsintopositionasshown.
Position flat side of
compression washer
against the blue
grommet.
CAUTION: Health Hazard.
Consult material safety
datasheet RAY3122.
For H612 and H622 heating cables only
For H311, H611, and H621 heating cables only
THERMAL MANAGEMENT SOLUTIONS EN-RaychemWinterGardH900-IM-H5366501/13 10 / 12
Lock nut
Sealing gasket
11A
12A
10
Electric Deicing and
Snow Melting Equipment
on Premises
13
11B
12B
• Metallicjunction
boxmustbeused
to ensure proper
ground.
• Attachringterminal
to mounting bracket
as shown.
• Insertheatingcable
and tighten fitting.
• Makeconnections
as shown.
• Thewirenuts
included are not
intended for use
with aluminum feed
wires.
• Apply“Electric
De-icing” label to
junctionboxcover.
Note: For WinterGard Wet
cables, follow instructions
providedwithjunctionbox
to seal against water if
used in wet locations.
• Insertheatingcableand
tighten fitting as shown.
• Makeconnectionsas
shown.
• Thewirenuts
included are not
intended for use
with aluminum feed
wires.
Note:Forjunctionbox
with clearance hole,
use lock nut.
• Insertsealingfitting.
For H612 and H622 heating cables only
For roof and gutter applications only
For H311, H611, H621 heating cables only
For H612 and H622 heating cables onlyFor H311, H611, H621 heating cables only
For pipe applications
11 / 12THERMAL MANAGEMENT SOLUTIONS EN-RaychemWinterGardH900-IM-H5366501/13
Note:Theendsealisdesignedtobeinstalledonlyonce;itcannotberemovedfromthe
heating cable once installed. Do not use until ready for final installation.
1 in
1A
2A
3A
2 in
1B
2B
3B
4B
• Cleanlycutoffthe
end of the cable.
• Scoredownand
aroundouterjacket1
inch from the end.
• Removetheouter
jacket.
• Donotcutordamage
innerjacket.
• Unravelandremove
exposedbraid.
• Firmlypushend
seal onto the cable
(at least 1 1/2
inches).Somegel
may ooze out.
• Donottwistortry
toremovetheend
seal during or after
insertion. Do not
reuse an end seal.
• Firmlypushendseal
onto the cable (at least
11/2inches).Somegel
may ooze out.
• Donottwistortry
toremovetheend
seal during or after
insertion. Do not reuse
an end seal.
• Cleanlycutofftheend
of the cable.
• Pushthebraidback2
inches from the cable end.
• Slidethebraidup
against the end seal
and secure with the
6-inch length of tape
provided.
End Seal for H612 and H622 End Seal for H311, H611, H621
H900 END SEAL
12 / 12THERMAL MANAGEMENT SOLUTIONS EN-RaychemWinterGardH900-IM-H5366501/13
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NORTH AMERICA
Tel: +1.800.545.6258
Fax: +1.800.527.5703
Tel: +1.650.216.1526
Fax: +1.650.474.7711
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Tel: +55.11.2588.1400
Fax: +55.11.2588.1410
thermal.info@pentair.com
Pentair, WinterGard, WinterGard Plus and WinterGard Wet are owned by Pentair or its global affiliates. All other trademarks are the property of their
respective owners. Pentair reserves the right to change specifications without prior notice.
LIMITED WARRANTY
PentairThermalManagementwarrantsallRaychemwholesale
distribution self-regulating heating cables and components
againstfaultyworkmanshipanduseofdefectivematerials
for two (2) years from the date of purchase. This warranty can
be amended only by a written instrument signed by a duly
authorized officer of Pentair Thermal Management. Buyer's
exclusiveremedyunderthiswarrantyshallbetohavePentair
Thermal Management, within a reasonable time, repair such
goods or supply replacement goods or credit Buyer's account for
suchgoodsandaccepttheirreturnwhicheverPentairThermal
Management may elect at its sole discretion. Pentair Thermal
Managementshallinnoeventbeliableforthecostofremoval
or installation, for loss or damage to or loss of use of facilities
orotherproperty,lossofrevenue,lossofuseofrevenue,loss
of anticipated profits, or other damages or costs of any kind
whatsoever,whetherdirect,indirect,incidental,orconsequential.
Notwithstandingtheforegoing,Pentair Thermal Management
shallhavenoliabilitywhatsoeverunless: (a) Buyerpromptly
notifiesPentairThermalManagementinwritingafterdiscoveryof
anallegednonconformity and includesadetailed explanationof
theallegednonconformity;(b)Buyer promptlyreturnsthegoods
to Pentair Thermal Management postage prepaid, at the address
obtainedbycallingCustomerServiceat 1-800-545-6258 or 650-
216-1526;and (c) PentairThermal Management' examination
of such goods establishes to Pentair Thermal Management'
satisfactionthatsuch allegednonconformitiesactuallyexist
and occurred in the cause of proper and normal use and were
not caused by accident, misuse, neglect, alteration or improper
installation, repair or testing or such other cause outside of the
responsibilityofPentairThermalManagementunderthisLimited
Warranty.
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER
REPRESENTATIONS, WARRANTIES, OR CONDITIONS,
EXPRESSORIMPLIED,INCLUDINGWITHOUTLIMITATION ANY
IMPLIEDWARRANTYOFMERCHANTABILITY,FITNESSFORA
PARTICULARPURPOSE ORNONINFRINGEMENT,AND OFANY
OTHEROBLIGATION ORLIABILITY ON THEPARTOF PENTAIR
THERMALMANAGEMENT,WHETHER BYSTATUTE,CONTRACT,
STRICTLIABILITY,TORTOROTHERWISE.
Ifthe goods area consumerproductin buyer’sjurisdiction,
theabove exclusion or limitation ofincidental or consequential
damagesand the abovedisclaimer of implied warrantiesmay
not apply. The term of any such implied warranty is limited to the
termofthistwo-yearLimitedWarranty.Somejurisdictionsdonot
allow limitations on how long an implied warranty lasts, so the
abovelimitationmay not apply. This warranty givesconsumers
specificlegalrights,and consumersmay alsohave otherrights,
whichvarybyjurisdiction.
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