Front Cover Brochure

2014-05-16

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Koiled Kords™ — Whitney Blake’s
answer to your retractile cord
requirements.
The pulse of the world’s cable market can be measured by
Whitney Blake’s Koiled Kord business. Koiled Kord has become a
known brand name throughout the entire wire and cable industry as
the cord of choice for a myriad of applications.

Whether you are an OEM or distributing wire and cable products, our in-stock
Koiled Kords deliver product consistency and reliability right off the shelf.

In-stock cords are being used in computers, bar code readers,
medical equipment, material handling equipment, production line tools,
virtually all types of commercial vehicles, and in a wide variety
of instrumentation and testing devices throughout many markets.

Imagine an application…we just might have an in-stock
Koiled Kord waiting for it. If we don’t, we can custom
build to meet your requirements in record time.

Features such as conductors color coded to your specifications,
tinsel or stranded wire, wire sizes ranging from 8 AWG to 32 AWG,
stranded tinned soft copper or alloy wire, to name just a few,
are capabilities available to you. Getting product the way you want it
and when you want is quicker and easier than ever before.
Custom or in-stock, material options for Koiled Kords are practically endless….
®

®

Koiled Kords are manufactured in a wide range of thermoset and
thermoplastic materials, color also available in thermoplastics

®

natural rubber, EPDM, SBR, PVC, TPR, Nylon , Polyethylene, Santoprene ,
®

Features of Whitney Blake Koiled Kords…

®

Polypropylene, Hytrel , Neoprene and Teflon to name a few.

Our in-stock cords offer a wide variety of wire gauges, insulation
and jacketing options, termination choices, shielding possibilities
and conductor counts to fit many applications “right off the shelf.”

Stock or custom, all Koiled Kords pass the same high stringent
quality standards that every Whitney Blake product must meet.
Many OEM’s across the country utilize our stock cords simply because of the
availability and consistent quality that only Whitney Blake can offer.

Koiled Kords are engineered to meet a variety of needs including;
power supply, communication, test leads and control cables
Koiled Kords are rated for outdoor use and are water resistant
Koiled Kords may be manufactured to accommodate custom
termination & over molding
Koiled Kords are available, upon request, with special retractable
lengths and tangents

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LIGHT DUTY / TYPE: SVO

• Neoprene Jacket • 300 V Cord • UL Listed • CSA Certified
PART
NUMBER
4-8001-00-91
4-8001-89-91
4-8003-00-91
4-8003-89-91

AWG
SIZE
18
18
18
18

#
COND.
2
2
3
3

UL
TYPE
SVO
SVO
SVO
SVO

STRAND
41/34
41/34
41/34
41/34

MAX.
VOLT
300
300
300
300

AMPS
7
7
10/7
10/7

TEMP. CORD
RET.
RATING O.D. LGTH. FT.
60
.260
4
60
.260
2
60
.275
4
60
.275
2

PRIMARY
COND. COLOR
BK, W
BK, W
BK, W, G
BK, W, G

COIL LBS /
O.D. CORD
.875 1.15
.875
.63
1.00 1.46
1.00
.87

MEDIUM DUTY / TYPE: SJOW

• Neoprene Jacket • 300 V Cord • UL Listed • CUL Listed • CSA Certified
PART
NUMBER
4-8011-00-91W
4-8011-89-91W
4-8013-00-91W
4-8013-89-91W
4-8014-00-91W
4-8014-89-91W
4-8015-00-91W
4-8015-89-91W
4-8017-00-91
4-8017-89-91
4-8008-00-91
4-8008-89-91
4-8022-00-91W
4-8022-89-91W
4-8023-00-91W
4-8023-89-91W
4-8024-00-91W
4-8024-89-91W
4-8047-99-92
4-8047-89-92

AWG
SIZE
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
12
12

#
COND.
2
2
3
3
4
4
5
5
7
7
15
15
2
2
3
3
4
4
7
7

UL
TYPE
SJOW
SJOW
SJOW
SJOW
SJOW
SJOW
SJOW
SJOW
*
*
**
**
SJOW
SJOW
SJOW
SJOW
SJOW
SJOW
***
***

STRAND
41/34
41/34
41/34
41/34
41/34
41/34
41/34
41/34
41/34
41/34
41/34
41/34
65/34
65/34
65/34
65/34
65/34
65/34
65/30
65/30

MAX.
VOLT
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300

AMPS
10
10
10/7
10/7
7/5.6
7/5.6
7/5.6
5.6
4.9
4.9
4.9
4.9
13
13
13/10
13/10
10/8
13
14
14

TEMP. CORD
RET.
RATING O.D. LGTH. FT.
90
.320
4
90
.320
2
90
.350
4
90
.350
2
90
.380
4
90
.380
2
90
.440
4
90
.440
2
60
.500
4
60
.500
2
60
.575
4
60
.575
2
90
.360
4
90
.360
2
90
.385
4
90
.385
2
90
.420
4
90
.420
2
60
.775
4
60
.775
2

PRIMARY
COND. COLOR
BK, W
BK, W
BK, W, G
BK, W, G
BK, W, R, G
BK, W, R, G
BK, W, R, G, OE
BK, W, R, G, OE
BK, W, G, R, BE, BN, Y
BK, W, G, R, BE, BN, Y
BK, W, G, R, OE
BE, Y, BN, SE, PE
BK, W
BK, W
BK, W, G
BK, W, G
BK, W, R, G
BK, W, R, G
R, BK, OE, W, G, BE, BN
R, BK, OE, W, G, BE, BN

COIL LBS /
O.D. CORD
1.19 1.75
1.19 1.03
1.25
2.3
1.25
1.3
1.31 2.13
1.31
1.5
1.63
4.1
1.63 2.08
1.88
4.4
1.88
2.6
2.03
6.6
2.03
3.8
1.25 2.27
1.25
1.3
1.31 2.72
1.31
1.5
1.50
3.1
1.50
1.9
2.55 13.0
2.55
6.3

HEAVY DUTY / TYPE: SOW
AWG
#
SIZE COND.
18
3
18
3
18
4
18
4
16
3
16
3
16
4
16
4
16
5
16
5
16
6
16
6
16
7
16
7
6/16-1/14 7
6/16-1/14 7
16
8
16
8
14
2
14
2
14
3
14
3
14
4
14
4
12
2
12
2
12
3
12
3
12
4
12
4
2/12-4/18 6

UL
MAX.
TYPE STRAND VOLT
SOW
41/34
600
SOW
41/34
600
SOW
41/34
600
SOW
41/34
600
SOW
65/34
600
SOW
65/34
600
SOW
65/34
600
SOW
65/34
600
SOW
65/34
600
SOW
65/34
600
SOW
65/34
600
SOW
65/34
600
SOW
65/34
600
SOW
65/34
600
SOW 65/34-41/30 600
SOW 65/34-41/30 600
SOW
65/34
600
SOW
65/34
600
SOW
41/30
600
SOW
41/30
600
SOW
41/30
600
SOW
41/30
600
SOW
41/30
600
SOW
41/30
600
SOW
65/30
600
SOW
65/30
600
SOW
65/30
600
SOW
65/30
600
SOW
65/30
600
SOW
65/30
600
** 41/34-65/30 600

AMPS
10/7
10/7
7/5.6
7/5.6
13/10
13/10
10/8
10/8
8
8
8
8
7
7
10.5/7
10.5/8
9.1/7
9.1/7
18
18
18/15
18/15
15/12
15/12
25
25
25/20
25/20
20/16
20/16
5.6/16

• Stranded, bare
copper conductors
separator over
conductors
• Color-coded rubber
insulation
• Separator over core
• Neoprene® jacket
overall 60°C (140°F),
W Rated 90°C (194°F)
• Ends: Six-inch
blunt cut
• Surface printed for
identification
where applicable

™

• Neoprene Jacket • 600 V Cord • UL Listed • CUL Listed • CSA Certified
PART
NUMBER
4-8063-00-91W
4-8063-89-91W
4-8064-00-91W
4-8064-89-91W
4-8093-00-91W
4-8093-89-91W
4-8094-00-91W
4-8094-89-91W
4-8095-00-91W
4-8095-89-91W
4-8096-00-91W
4-8096-89-91W
4-8097-00-91W
4-8097-89-91W
4-8027-89-91W
4-8027-00-91W
4-8099-00-91W
4-8099-89-91W
4-8032-00-91W
4-8032-89-91W
4-8033-00-91W
4-8033-89-91W
4-8034-00-91W
4-8034-89-91W
4-8042-00-91W
4-8042-89-91W
4-8043-00-91W
4-8043-89-91W
4-8044-00-91W
4-8044-89-91W
4-8056-00-91

FEATURES OF
WHITNEY BLAKE
RETRACTILE
CORDS:

TEMP. CORD
RET.
PRIMARY
RATING O.D. LGTH. FT.
COND. COLOR
90
.385
4
BK, W, G
90
.385
2
BK, W, G
90
.415
4
BK, W, R, G
90
.415
2
BK, W, R, G
90
.415
4
BK, W, G
90
.415
2
BK, W, G
90
.445
4
BK, W, R, G
90
.445
2
BK, W, R, G
90
.525
4
BK, W, R, G, OE
90
.525
2
BK, W, R, G, OE
90
.575
4
BK, W, R, G, OE, BE
90
.575
2
BK, W, R, G, OE, BE
90
.575
4
BK, W, R, G, OE, BE, Y
90
.575
2
BK, W, R, G, OE, BE, Y
90
.600
2
BK, Y, R, G, BN, BE, W
90
.600
4
BK, Y, R, G, BN, BE, W
90
.605
4
BK, W, R, G, OE, BE, Y, BN
90
.605
2
BK, W, R, G, OE, BE, Y, BN
90
.520
4
BK, W
90
.520
2
BK, W
90
.545
4
BK, W, G
90
.545
2
BK, W, G
90
.590
4
BK, W, R, G
90
.590
2
BK, W, R, G
90
.600
4
BK, W
90
.600
2
BK, W
90
.630
4
BK, W, G
90
.630
2
BK, W, G
90
.680
4
BK, W, R, G
90
.680
2
BK, W, R, G
60
.610
4
BK, W, G, R, BK, W

COIL LBS /
O.D. CORD
1.31 2.52
1.31
1.6
1.50 3.03
1.50
1.8
1.50
3.1
1.50
1.5
1.63
4.5
1.63
2.4
1.81
4.9
1.81
2.8
2.03
6.2
2.03
3.4
2.03
6.5
2.03
3.5
2.25
3.9
2.25
7.9
2.10
7.4
2.10
4.1
1.81
4.0
1.81
2.5
2.00
5.9
2.00
3.0
2.06
6.3
2.06 3.17
2.25
6.7
2.25
3.8
2.25
7.0
2.25
4.2
2.38
9.0
2.38
4.8
2.25
7.8

NOTES: (for these 3 charts)
* UL Style 4329 as appliance
wiring. Not CSA Certified.
** Not listed by UL or
CSA Certified
*** Rubber Jacket

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TEMPERATURE RANGE F°
32°

76°

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TEMPERATURE PERFORMANCE COMPARISON
20°

0°

110°

12
10
POUNDS OF
FORCE

THERMOPLASTIC

8
6
4
2

NEOPRENE

0

THERMOPLASTIC REQUIRES MORE FORCE TO STRETCH

RETRACTILE PERFORMANCE COMPARISON
PERCENTAGE OF EXTENSION FROM ORIGINAL LENGTH
100%

F° TEMPERATURE

110°

NEOPRENE®
THERMOPLASTIC

76°

NEOPRENE®
THERMOPLASTIC

32°

NEOPRENE®
THERMOPLASTIC

0°

NEOPRENE®
THERMOPLASTIC

- 20°

NEOPRENE®
THERMOPLASTIC
ORIGINAL LENGTH

200%

300%

POOR
RETRACTILE
PERFORMANCE
AREA

RETRACTED LENGTH AFTER STRETCHING TO FULL EXTENSION

POOR PERFORMANCE INDICATED IN SHADED ORANGE AREA

CHEMICAL RESISTANCE COMPARISON
CHEMICAL RESISTANCE OF JACKETING MATERIALS
PVC
BODY OILS
PAINTED SURFACES
PLASTIC SURFACES
AMMONIA CLEANERS
ALCOHOL/TOLUENE
FOOD OILS / GREASE
FURNITURE POLISH
ULTRAVIOLET

POLYURETHANE

TPE

®

NEOPRENE

RUBBER

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COMMUNICATION CORDS - UNSHIELDED COMPONENTS

• Neoprene Jacket • Conductors are #23 AWG (21 strands #36) tinned soft copper
• 300 volts maximum working voltage • 1 ampere allowable current capacity
• 4 ft. retracted / 20 ft. extended • 2 ft. retracted / 10 ft. extended
• 60°C continuous service temperature
®

PART
NUMBER
4-4007-00-91
4-4007-89-91
4-4017-00-91
4-4017-89-91
4-4027-00-91
4-4027-89-91
4-4037-00-91
4-4037-89-91
4-4047-00-91
4-4047-89-91
4-4057-00-91
4-4057-89-91

AWG
SIZE
23
23
23
23
23
23
23
23
23
23
23
23

#
COND.
3
3
2
2
4
4
5
5
6
6
7
7

UL
TYPE
-

MAX.
CORD
STRAND VOLTAGE AMPS O.D.
21/36
300
1
.220
21/36
300
1
.220
21/36
300
1
.215
21/36
300
1
.215
21/36
300
1
.250
21/36
300
1
.250
21/36
300
1
.285
21/36
300
1
.285
21/36
300
1
.305
21/36
300
1
.305
21/36
300
1
.320
21/36
300
1
.320

CONDUCTOR
CORD COLOR
BK, W, R
BK, W, R
BK, W
BK, W
BK, W, R, G
BK, W, R, G
BK, W, R, G, BE
BK, W, R, G, BE
BK, W, R, Y, G, BE
BK, W, R, Y, G, BE
BK, W, R, BN, BE, Y, G
BK, W, R, BN, BE, Y, G

COIL
O.D.
.75
.75
.75
.75
.875
.875
1.063
1.063
1.125
1.125
1.25
1.25

RET.
EXTEND
LGTH. FT. LGTH. FT.
4
20
2
10
4
20
2
10
4
20
2
10
4
20
2
10
4
20
2
10
4
20
2
10

™

LBS /
CORD
.8
.49
.7
.48
1.1
.66
1.5
.79
1.7
.93
1.9
1.0

COMMUNICATION CORDS - SHIELDED COMPONENTS

• Neoprene Jacket • 4 ft. retracted / 20 ft. extended • 2 ft. retracted / 10 ft. extended
• Shielded conductor code is white (plus green, for 4 conductor)
• Unshielded color codes are black and red
®

PART
NUMBER
4-4107-00-91
4-4107-89-91
4-4127-00-91
4-4127-89-91
4-4227-00-91
4-4227-89-91

AWG
SIZE
23
23
1/24-2/23
1/24-2/23
2/24-2/23
2/24-2/23

#
COND.
1
1
3
3
4
4

UL
TYPE
-

MAX.
CORD
STRAND VOLTAGE AMPS O.D.
21/36
100
1
.200
21/36
100
1
.200
41/40-21/36 75/100
.5/1
.240
41/40-21/36 75/100
.5/1
.240
41/40-21/36 75/100
.5/1
.270
41/40-21/36 75/100
.5/1
.270

CONDUCTOR
CORD COLOR
W
W
W, BK, R
W, BK, R
W, G, BK, R
W, G, BK, R

COIL
O.D.
.75
.75
.88
.88
1.00
1.00

RET.
EXTEND
LGTH. FT. LGTH. FT.
4
20
2
10
4
20
2
10
4
20
2
10

LBS /
CORD
.7
.41
1.0
.62
1.2
.84

RETRACTILE TEST LEADS - 1000V

• Black or red jacket overall • Stranded, tinned soft copper • 2 ft. retracted / 10 ft. extended
• Use as test leads when retractile properties are desirable • Resistant to water, acids and alkalies
PART
AWG
NUMBER
SIZE
4-7036-02-01M 28
4-7506-01-01
28

#
COND.
2
4

UL
TYPE
-

MAX.
CORD
STRAND VOLTAGE AMPS O.D.
19/40
30
.5
.135
19/40
30
.5
.150

CONDUCTOR
CORD COLOR
BK, W
BK, W, R, G

COIL
O.D.
.50
.50

RET.
EXTEND
LGTH. FT. LGTH. FT.
2
10
2
10

LBS /
CORD
.2
.2

MINIATURE CORDS

• UL approved • Style 20013 60°C 30V plastic
• PVC Jacket • 2 ft. retracted / 10 ft. extended
PART
AWG
NUMBER
SIZE
4-7036-02-01M 28
4-7506-01-01
28

#
COND.
2
4

UL
TYPE
-

MAX
CORD
STRAND VOLTAGE AMPS O.D.
19/40
30
.5
.135
19/40
30
.5
.150

™

CONDUCTOR
CORD COLOR
BK, W
BK, W, R, G

COIL
O.D.
.50
.50

RET.
EXTEND
LGTH. FT. LGTH. FT.
2
10
2
10

LBS /
CORD
.2
.2

WHITNEY BLAKE
STOCK KOILED
KORDS:
In-stock or custom
designed, design
engineers specify Koiled
Kords™ for almost any
application.
When the world goes
shopping for stock cords,
Whitney Blake delivers.
The pulse of the world’s
cable market can be
measured by Whitney
Blake’s Koiled Kord
business. Koiled Kord
has become a known
brand name throughout
the entire wire and
cable industry as the
cord of choice for a
myriad of applications.
Whether you are
manufacturing or are an
OEM of cable products,
our in-stock Koiled Kords
deliver product
consistency and reliability
right off the shelf.
In-stock cords are being
used in computers, bar
code readers, medical
equipment, material
handling equipment,
production line tools,
virtually all types of
commercial vehicles,
and in a wide variety
of instrumentation
and testing devices
throughout many markets.
Imagine an application…
we just might have an
in-stock Koiled Kord
waiting for it. If we don’t,
we can custom build to
meet your requirements in
record time.

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Your success is our success.
For us, making the connection means connecting with our customers’ needs.

Koiled Kords™

Responding to our customers’ desires for single sourcing complete cable products,
Whitney Blake offers complete cable assembly from design to finished product.

keep your products

moving.

Over-mold and compression molded connections are available.
Whitney Blake design engineers are with you throughout the entire cable design process
to assure your cable assembly products perform to your specifications and beyond.

On-site testing assures certification to military and agency performance specifications.
Flex testing, coiled cord extension life, cable flame resistance, various electrical tests including
characteristic impedance, coax attenuation, DC resistance, insulation resistance, high voltage,
electrostatic resistance, accelerated life tests, salt fog resistance, physical properties of materials,
sub-zero and high temperature material performance, ozone and oxidation testing, advanced
circuit analyzers and lab rheometers are examples of our quality assurance capabilities.

Connecting with our customers’ needs also means providing the widest range of capabilities in both
materials and manufacturing in order to offer complete design to finished product possibilities.

Today’s markets demand that a supplier have an organizational culture which
responds to customer needs, not only out of necessity, but also out of a desire
to work in partnership with them to accomplish their goals.

Whitney Blake has not had to change with respect to these needs.
Our original business philosophy still works as well as it did over a century ago…customer first.

Light to Heavy Duty Applications:
Light Handtools, Home Appliances, Lamps, Pendant Controls,
Portable Lights, Garage Doors, Machine Tools, Cranes, Hoists

Communications & Electronics Applications:
Microphones, Handsets, Cellular Phones, Computers, Bar Code Scanners,
Static Control, Headsets, Medical Equipment, Battery Chargers, Test Leads, Probes

Insulation Materials:
Thermoset: Natural Rubber, Neoprene®, EPR, SBR
Thermoplastic: PVC, Hytrel®, TPR, Teflon®, Nylon®, Polyethylene,
Polypropylene, Urethane, Santoprene™

Shielding Materials:
Spiral copper strand, flattened wire and tinsel, Aluminum/Mylar® foil wrap;
Available with or without drain wire; Bare, tin plated or silver plated; Semi-conductive PVC

Jacketing Materials:
Thermoset: Natural Rubber, Neoprene®, SBR
Thermoplastic: PVC Alloys, Polyurethane, TPR, Pebax®

MARKETS SERVED
Commercial / Industrial
Military Communication
Telecommunications
Medical Data

Termination Capabilities:

Networking

From simple twist and tinning of conductors, to applying terminals, contacts,
and mechanical connectors from all major electrical and electronic interconnection
manufacturers or custom design molded connectors

Transportation

Neoprene, Hytrel, Mylar, Teflon, Nylon, are registered trademarks of Dupont. Pebax is a registered trademark of Atochem.
Santoprene is a registered trademark of Advanced Elastomer Systems. Koiled Kords is a trademark of Whitney Blake Company.

Cellular

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A Koiled Kord (Coiled Cord, Retractile Cord) is composed of cordage specifically
designed to be formed and cured into a helical shape in such a manner that it tends

COIL
I.D.

naturally and repeatedly to return to its original shape with each adjacent individual coil

COIL LENGTH

touching the next in close proximity after having been stretched or extended to its
designed operational length one or more times. The combination of the individual
conductors, insulation, shields, fillers, strength members, and jacket varies according to

COIL
O.D.

FIGURE - 1A

the individual application, but in all cases, the construction is designed to account for
the mechanical stresses applied during the extension/retraction cycle expected for the
TANGENT
LENGTH

cord, as well as the electrical and environmental performance required.
™

In order to specify a Koiled Kord , it is first necessary to understand the various
CABLE O.D.

nomenclature associated with one. It is also necessary to understand your application
and the mechanical and electrical performance you wish to achieve, as well as the
™

environmental conditions under which you wish the Koiled Kord to perform.
™

A Koiled Kord has three basic physical components.

COIL LENGTH

FIGURE - 1B

CABLE O.D.

There are two individual straight ends; End 1 and End 2, and the helical coil
™

(Please see Figure 1). Figure 1A depicts a Koiled Kord with Tangent ends,
™

™

and Figure 1B depicts a Koiled Kord with axial ends. A Koiled Kord could have two
tangent ends, two axial ends, or one of each. Tangent ends are by far the most common.

AXIAL END
LENGTH

Axial ends are slightly more difficult to manufacture, and are thus slightly more
™

expensive. Koiled Kords with one of each type of end are uncommon, but it is possible
that certain mounting constraints may at times dictate such an arrangement.
The End Lengths will also certainly be critical specification parameters.
™

There are several physical dimensions associated with a Koiled Kord , which may be

End Lengths are measured differently for tangent and axial ends. Tangent end lengths

necessary to specify. When specifying these dimensions, it is important to specify only

are measured from the outside edge of the Koiled Kord nearest the end of the tangent

those dimensions that are critical to your design. Allow all other dimensions to be
determined by Whitney Blake’s experienced Design Engineers.

™

™

(Please see Figure 1A). Axial ends are measured from the end of the Koiled Kord

with the radius of the axial bend laying flat on a surface, such as a table,
™

and the end of the Koiled Kord abutting the edge of the surface (Please see Figure 1B).
The Outside Diameter (OD) of the cordage itself may be critical to your design

End Lengths may be specified as minimums, or they may be given a tolerance.

for any number of reasons. Perhaps it must be compatible with a certain connector or
an access through-hole. Perhaps your marketing team has determined a specific

Additional dimensions may necessarily be specified, depending on the extent of end

diameter that will be well accepted by prospective customers.

work to be completed on any Koiled Kord . These dimensions may be referenced to the

Whatever the reason, if you have reason to specify the Cordage OD, be sure to do so.

end of the cable, to the end of the coiled section, or to other existing features, such as a

If not, leave it up to Whitney Blake, because there are many other variables

molded strain relief, or an applied watertight fitting. These additional dimensions

which affect the final Cordage OD, or which are affected by it.

™

include, but are not limited to, ROJ (Removal of Jacket), cutback of individual
conductors or other cordage components, Strip Length (the length of insulation

The Inside Diameter (ID) of the coil may be critical to your design, as may be the

removed from individual conductors for tinning or application of contacts).

Outside Diameter of the coil. In some cases, both may be critical.
The Coil ID is measured across the inside edges of the coils. The Coil OD is measured

ROJ may be specified to remove a certain length of jacket material from the end

across the outside edges of the coils. In the design and manufacture of a quality

of the cable, or leave a certain length of jacket beyond the end of the coiled section

™

Koiled Kord , there are certain relationships between the Cordage OD and

or some other feature. The ROJ will be performed in such a manner as to

the Coil OD/ID within which we must remain. It is not possible to coil a

remove the jacket only, and in some cases a paper separator or shield,

large cordage OD into a small coil OD, for instance, because the cordage

but to leave the remaining cable core undamaged for further operations

cannot be bent over a small radius. By the same token, it is not advisable to

by Whitney Blake, or by the customer at its own facility.

coil a small cordage OD into a large coil OD, because the finished product will not
hold its coiled shape well, and it will exhibit poor retraction performance.

Cutback may specify to cut fillers, stay cords, or other components back

The Retracted Length, and the related Extended Length of the coiled section

In some cases, individual conductors, or other components may be

to the jacket edge, or may specify a distance from the jacket edge.
™

of the Koiled Kord will certainly be critical to your design, and should

specified with different cutback lengths to accommodate a specific application.

always be specified.. These two are closely related. Our rule of thumb for the
ratio of Extended Length to Retracted Length is 5:1, but it varies in practice to

Strip Length defines the length of the insulation, or in some cases the shield

less than 4:1 and greater than 6:1. Please note that it is inadvisable to fully extend any

and insulator for coaxial conductors, that must be removed. In some cases,

™

Koiled Kord to the point that it completely, or even nearly straightens the

this is the last operation required by the customer, but frequently, this is in preparation

cordage out. This could damage the cord to the point that it will no longer

for some additional step such as twisting and tinning the strands of the

retract satisfactorily. For design purposes, specify the retracted length.

conductor or applying a contact by some method such as crimping or soldering.

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EASY FAX ORDER FORM

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Special length retractile cords
available upon request
on all stock cords

FAX TO: 802- 463 -1111

TO ORDER: Photocopy this page, fill in the necessary information and mail or fax to us.
1.

Product on which retractile cord is to be used:

9.

Approximate annual requirements: ____________________

________________________________________________
________________________________________________
2.

________________________________________________
10. Fill in requirements for A thru E.
If possible, mail us a sample of cord to be duplicated.

Length and type of cord now being used or length to which

A

new cord should extend: ____________________________
________________________________________________

“L” (Approx.)

B

________________________________________________
3.

Appliance or equipment rating (if motor drive,

D

give horsepower): _________________________________

C
D

________________________________________________

E
4.

Type of retractile cord desired: (check one)

■ Power ■ Communication
5.

Jacket material required: (check one)

■ Neoprene ■ Rubber ■ PVC ■ Urethane
®

6.

A
A.
B
B.
C.
C
D.
D

Wire gauge and type of conductors: (check one)

■ Stranded ■ Copper ■ Tinsel

# of Gauge_______

Cordage diameter and coil O.D.: ______________________
Minimum length of ends with jacket on it: _______________
Length of insulated conductors (outer jacket removed):
________________________________________________

Number of conductors: ____________________________
E.
E

7.

Retracted to extended length: ___________' to ___________'

Length of conductor without insulation (insulation strip):
________________________________________________

F.
F

If conductor is twisted and/or tinned, specify for each:
________________________________________________

8.

Shielding requirements:

■ Shielded ■ Unshielded

G.
G
H.
H

Terminals?: ______________________________________
Strain relief requirement?: ___________________________

Company Name: _____________________________________________________________________ Date: ___________________
Your Name: ___________________________________________Your Title: _____________________________________________
Mailing/Street Address: _________________________________________________________________________________________
City:________________________________________________________________________ State: _________ Zip: _____________
Phone: ______________________ Fax Number: ______________________ Email Address: __________________________________
Name of Distributor from which you purchase Koiled Kords™: ___________________________________________________________
Whitney Blake Company P.O. Box 579, Industrial Drive, Bellows Falls, VT 05101 USA 800-323-0479 • 802-463-1150 • Fax: 802-463-1111
www.whitneyblake.com email: sales @whitneyblake.com



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