4317428 Kit Aid Gas Cooktop KFGS306 366 KFGU 706 766

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TECHNICAL EDUCATION

JOB AID 4317428

KAC-49

FLUSH-MOUNT

GAS COOKTOP

MODELS: KFGS306VSS, KFGU706VSS,

KFGS366VSS, KFGU766VSS

- ii -

WHIRLPOOL CORPORATION assumes no responsibility for any repairs made on

our products by anyone other than authorized In-Home Service Professionals.

FORWARD

This KitchenAid Job Aid “Flush-Mount Gas Cooktop” (Part No. 4317428), provides the In-Home

Service Professional with information on the installation, operation, and service of the Flush-Mount

Gas Cooktop. For specic information on the model being serviced, refer to the “Use and Care

Guide,” or “Wiring Diagram” provided with the cooktop.

The Wiring Diagram used in this Job Aid is typical and should be used for training purposes only.

Always use the Wiring Diagram supplied with the product when servicing the cooktop.

GOALS AND OBJECTIVES

The goal of this Job Aid is to provide information that will enable the In-Home Service Professional

to properly diagnose malfunctions and repair the Flush-Mount Gas Cooktop.

The objectives of this Job Aid are to:

• Understand and follow proper safety precautions.

• Successfully troubleshoot and diagnose malfunctions.

• Successfully perform necessary repairs.

• Successfully return the cooktop to its proper operational status.

Copyright © 2008, Whirlpool Corporation, Benton Harbor, MI 49022

- iii -

TABLE OF CONTENTS

Page

GENERAL .............................................................................................................................. 1-1

Cooktop Safety................................................................................................................... 1-1

Model & Serial Number Designations ................................................................................ 1-2

Model & Serial Number Label And Tech Sheet Locations .................................................. 1-3

Specications ..................................................................................................................... 1-4

INSTALLATION INFORMATION ............................................................................................ 2-1

LP Gas And High Altitude Conversion Instructions ...........................................................2-11

PRODUCT OPERATION ....................................................................................................... 3-1

COMPONENT ACCESS ........................................................................................................ 4-1

Component Locations ........................................................................................................ 4-1

Removing The Cooktop ..................................................................................................... 4-2

Removing The Spark Switches, And The Standard Or Crown Burner Gas Valves ............ 4-4

Removing The Power Supply Transformer And The Spark Module ................................... 4-7

Removing The Gas Shutoff Valve ...................................................................................... 4-8

Removing A Spark Ignitor From Standard Or Crown Burner ............................................. 4-9

Removing Standard or Crown Burner ...............................................................................4-11

Removing The Power Supply Cord .................................................................................. 4-13

COMPONENT TESTING ........................................................................................................ 5-1

Spark Switches .................................................................................................................. 5-1

Crown Burner Switch ......................................................................................................... 5-2

Power Supply Transformer................................................................................................. 5-2

DIAGNOSTICS & TROUBLESHOOTING ............................................................................. 6-1

WIRING DIAGRAM & STRIP CIRCUIT ................................................................................. 7-1

- iv -

— NOTES —

1-1

GENERAL

COOKTOP SAFETY

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and on the appliance.

Always read and obey all safety messages.

This is the safety alert symbol.

This symbol alerts you to potential hazards that can kill or hurt you and others.

All safety messages will follow the safety alert symbol and either the word

“DANGER” or “WARNING.” These words mean:

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance

of injury, and tell you what can happen if the instructions are not followed.

You can be killed or seriously injured if you don’t

immediately follow instructions.

You can be killed or seriously injured if you don’t

follow instructions.

DANGER

WARNING

1-2

MODEL NUMBER K FG S 30 6 V SS 0

PRODUCT GROUP

K = KITCHENAID

PRODUCT IDENTIFICATION

EC = ELECTRIC COOKTOP

GC = GAS COOKTOP

IC = ELECTRIC INDUCTION COOKTOP

FG = FLUSH GAS COOKTOP

ED = ELECTRIC DOWNDRAFT COOKTOP

ID = ELECTRIC INDUCTION DOWNDRAFT COOKTOP

GL = GAS LP COOKTOP

MERCHANDISING SCHEME

K = STANDARD KITCHENAID

S = SUPERBA

U = ULTIMA

MATERIAL / STYLE / WIDTH

1ST POSITION 2ND POSITION

0 = TEMPERED GLASS 0 = 30" WIDE

1 = STAINLESS STEEL 5 = 15" WIDE

4 = COMMERCIAL STYLE 6 = 36" WIDE

5 = CERAMIC GLASS 8 = 48" WIDE

7 = STAINLESS STEEL W/CLEAR COAT

FEATURE CODE

0 =

1 =

5 = STANDARD KNOBS

6 = STANDARD KNOBS

7 = KNOBS W/ELECTRONICS

8 = TOUCH CONTROLS

YEAR OF INTRODUCTION

T = 2007 V = 2008

COLOR CODE

SS = STAINLESS STEEL BL = BLACK WH = WHITE

ENGINEERING CHANGE (0, 1, 2, ETC.)

SERIAL NUMBER X W 41 01002

DIVISION RESPONSIBILITY

X = OXFORD

YEAR OF PRODUCTION

U = 2007 W = 2008

WEEK OF PRODUCTION

41 = 41ST WEEK

PRODUCT SEQUENCE NUMBER

KITCHENAID MODEL & SERIAL NUMBER DESIGNATIONS

MODEL NUMBER

SERIAL NUMBER

1-3

MODEL & SERIAL NUMBER LABEL

AND TECH SHEET LOCATIONS

The Model/Serial Number label and Tech Sheet locations are shown below.

Tech Sheet Location

(On Inside Of Cooktop)

Model/Serial Number Location

(On Bottom Of Cooktop)

1-4

SPECIFICATIONS

30” 36”

Superba Ultima Superba Ultima

Model Number KFGS306VSS KFGU706VSS KFGS366VSS KFGU766VSS

Canadian Model Number KFGS306VSS KFGU706VSS KFGS366VSS KFGU766VSS

Colors SS SS SS SS

Installs Over Undercounter

Oven

Yes Yes Yes Yes

Agency Ratings CSA CSA CSA CSA

Electric Supply 120 VAC, 60

HZ, 10 Amps

120 VAC, 60

HZ, 10 Amps

120 VAC, 60

HZ, 10 Amps

120 VAC, 60

HZ, 10 Amps

Power Cable Location Center Rear Center Rear Center Rear Center Rear

Total Connected Load 2VA 9,8VA 2VA 9,8VA

COOKTOP

Surface SS SS SS SS

Clear Coat No Yes No Yes

BURNERS

Electronic Ignition with Elec-

tronic Re-ignition

Yes Yes Yes Yes

L.P. Convertible (No Additional

Kit Needed)

Yes Yes Yes Yes

Number of Burners & Burner

BTU (Nat./L.P..)

5 5 5 5

Left Front 9,100 9,100 10,000 12,000

Right Front 10,000 12,000 10,000 10,000

Left Rear 6,000 6,000 6,000 6,000

Right Rear 7,000 7,000 7,000 7,000

Center 15,000 15,000 18,000 20,000

Low Turn Down - LR Burner 1200 1200 1200 1200

Removable Burner Caps Yes Yes Yes Yes

BURNER GRATES

Grates 3-piece 3-piece 3-piece 3-piece

Grate Finish Matte Bk Matte Bk Matte Bk Matte Bk

Contiguous Grates Yes Yes Yes Yes

1-5

CONTROLS

Location Front Front Front Front

Removable Dials/Knobs Metal Puck Metal Puck Metal Puck Metal Puck

Lock Out No Yes No Yes

Hot Indicator Light No Yes No Yes

Control Graphics Etched Serigraphy on

glass

Etched Serigraphy on

glass

DIMENSIONS - IN. (CM)

Exterior Dimensions

Overall Height (in)

Overall Width (in) 30 1/4” 30 1/4” 36 7/32” 36 7/32”

Overall Depth (in) 21” 21” 21” 21”

Cutout Dimensions

Cutout Width (in) (Measure

Or Min/Max)

29” 29” 35 1/4” 35 1/4”

Cutout Depth (in) (Measure

Or Min/Max)

20” 20” 20” 20”

Ratings

Electric Voltage/Phase/Fre-

quency (Hz)

60 Hz 60 Hz 60 Hz 60 Hz

Total Connected Load In

kW

120V AC

Circuit Amps 15 15 15 15

ACCESSORIES

LP Conversion Kit Part/

Comment

8287082 8287082 8287082 8287082

1-6

— NOTES —

2-1

INSTALLATION INFORMATION

INSTALLATION REQUIREMENTS

TOOLS AND PARTS

Gather the required tools and parts before start-

ing installation. Read and follow the instructions

provided with any tools listed here.

Tools needed

Tape measure•

Flat-blade screwdriver•

3/32" (#0 [2 mm]) at blade screwdriver•

(screwdriver shaft must be a minimum of

1 1/8" [28 mm] long) 1˝ (25 mm) drill bit (for

wall cabinet installations)

15/16" combination wrench•

Pipe wrench•

Wrench or pliers•

Needle-nose pliers•

Marker or pencil•

Pipe-joint compound resistant to LP gas•

Noncorrosive leak-detection solution•

Parts needed

Check local codes and consult gas supplier.

Check existing gas supply and electrical sup-

ply. See “Electrical Requirements” and “Gas

Supply Requirements” sections.

Parts supplied

Gas pressure regulator•

Burner grates •

Burner caps•

Clamping brackets (2)•

2 1/2" (6.4 cm) clamping screws (2)•

LOCATION REQUIREMENTS

IM PO RTANT: Observe all governing codes and

ordinances.Donotobstructowofcombustion

and ventilation air.

It is the installer’s responsibility to comply •

withinstallationclearancesspeciedonthe

model/serial rating plate. The model/serial

rating plate is located on the underside of

the cooktop base.

Toeliminatetheriskofburnsorrebyreach-•

ing over heated surface units, cabinet stor-

age space located above the surface units

should be avoided. If cabinet storage is to be

provided, the risk can be reduced by install-

ing a range hood that projects horizontally a

minimum of 5" (12.7 cm) beyond the bottom

of the cabinets

The cooktop should be installed in a loca-•

tion away from strong draft areas, such as

windows, doors and strong heating vents or

fans.

Allopeningsinthewalloroorwherecooktop•

is to be installed must be sealed.

Cabinet opening dimensions that are shown •

must be used. Given dimensions are minimum

clearances.

Grounded electrical supply is required. See •

“Electrical Requirements” section. Proper gas

supply connection must be available. See

“Gas Supply Requirements” section.

The cooktop is designed to hang from the •

countertopbyitssideanges.

The gas and electric supply should be located •

as shown in “Installation Clearances” section

so that they are accessible without requiring

removal of the cooktop.

A. Model/serial rating plate

A

2-2

Provide cutout in right rear corner of cutout •

enclosure as shown to provide clearance for

gas inlet, power supply cord, and to allow the

rating label to be visible.

IMPORTANT: To avoid damage, check with your

builder or cabinet supplier to make sure that the

materials used will not discolor, delaminate or

sustain other damage.

Product Dimensions

A. 30



" (76.7 cm) on 30" (76.2 cm) models,

36



" (92.0 cm) on 36" (91.4 cm) models

B. 21" (53.3 cm)

C. 3



" (8.3 cm)

A

B

C

Installation Clearances

A. 30 " (76.2 cm) on 30 " (76.2 cm) models; 36" (91.4 cm) on

36" (91.4 cm) models

B. Combustible area above countertop (shown by dashed box above)

C. 30 " (76.2 cm) minimum clearance between top of cooktop platform

and bottom of unprotected wood or metal cabinet (24" [61.0 cm]

minimum clearance if bottom of wood or metal cabinet is protected by

not less than  " [0.6 cm] ame retardant millboard covered with not

less than No. 28 MSG sheet steel, 0.015" [0.04 cm] stainless steel, or

0.024" [0.06 cm] aluminum or 0.020" [0.05 cm] copper). If installing a

range hood see NOTES.*

D. 13 " (33.0 cm) recommended upper cabinet depth

E. 1



" (2.8 cm)

F. 20 " (50.8 cm)

G. 18" (45.7 cm) minimum clearance from upper cabinet to countertop

within minimum horizontal clearances to cooktop

H. Grounded outlet - Locate within 24" (61.0 cm) of right rear corner of

cutout

I. 29" (73.7 cm) on 30" (76.2 cm) models; 35¼" (89.5 cm) on

36" (91.4 cm) models

J. 24" (61.0 cm) minimum countertop depth is required

K. 2



" (7.3 cm) minimum distance to rear combustible surface

L. Gas line opening - Wall: anywhere 5" (12.7 cm) below underside of

countertop. Cabinet oor: anywhere within 6" (15.2 cm) of rear wall is

recommended

M. 8" (20.3 cm) minimum distance to nearest left side combustible

surface.**

N. 8" (20.3 cm) minimum distance to nearest right side combustible

surface.**

30" (76.2 cm) Cooktop Overall: M + N must equal 48" (122.0 cm)

minimum + 29" (73.7 cm) cutout for cooktop or 77" (195.6 cm)

36" (91.4 cm) Cooktop Overall: M + N must equal 48" (122.0 cm)

minimum + 35¼" (89.5 cm) cutout for cooktop or 83¼" (211.5 cm)

**M + N combined must be at least 48" (122.0 cm) minimum overall

Example 1: M = 8" (20.3 cm) left side + N = 40" (101.6 cm) right side

= 48" (122.0 cm)

Example 2: M = 24" (61.0 cm) left side + N = 24" (61.0 cm) right side

= 48" (122.0 cm)

B

D

A

C

EF

H

I

J

G

K

L

M

N

2-3

NOTES:

After making the countertop cutout, some

installations may require notching down

the base cabinet side walls to clear the

cooktopbase.Toavoidthismodication,

use a base cabinet with sidewalls wider

than the cutout.

If cabinet has a drawer, a 4" (10.2 cm) depth

clearance from the countertop to the top

of the drawer (or other obstruction) in base

cabinet is required. The drawer depth may

need to be shortened to avoid interfering

with the regulator.

* If installing a hood above the range, follow the

hood instructions for dimensional clear-

ances above the cooktop surface.

ELECTRICAL REQUIREMENTS

IMPORTANT: The cooktop must be electrically

grounded in accordance with local codes and

ordinances, or in the absence of local codes,

with the National Electrical Code, ANSI/NFPA

70 or Canadian Electrical Code, CSA C22.1.

If codes permit and a separate ground wire is

used,itisrecommendedthataqualiedelec-

trical installer determine that the ground path

is adequate.

A copy of the above code standards can be

obtained from:

National Fire Protection Association

One Batterymarch Park

Quincy, MA 02269

CSA International

8501 East Pleasant Valley Road

Cleveland, OH 44131-5575

A 120-volt, 60 Hz, AC only, 15-amp, fused •

electrical circuit is required. A time-delay fuse

or circuit breaker is also recommended. It is

recommended that a separate circuit serving

only this cooktop be provided.

Electronic ignition systems operate within •

wide voltage limits, but proper grounding

and polarity are necessary. Check that the

outlet provides 120-volt power and is cor-

rectly grounded.

The Tech Sheet provided is located inside •

the cooktop on the left wall of the cooktop

base

GAS SUPPLY REQUIREMENTS

Observe all governing codes and ordinances.

IMPORTANT: This installation must conform

with all local codes and ordinances. In the ab-

sence of local codes, installation must conform

with American National Standard, National Fuel

Gas Code ANSI Z223.1 - latest edition or CAN/

CGA B149 - latest edition.

IMPORTANT: Leak testing of the cooktop must

be conducted according to the manufacturer’s

instructions.

Type of Gas

Natural Gas:

Thiscooktopisdesign-certiedbyCSAInter-

national for use with Natural gas or, after proper

conversion, for use with LP gas.

This cooktop is factory set for use with Natural •

gas. If converting to LP gas, see the following

“LP Gas Conversion” section. The model/

serial rating plate located on the underside

of the cooktop base has information on the

types of gas that can be used. If the types

of gas listed do not include the type of gas

available, check with the local gas supplier.

LP Gas Conversion:

Conversionmustbedonebyaqualiedservice

technician.

No attempt shall be made to convert the cook-

topfromthegasspeciedonthemodel/serial

rating plate for use with a different gas without

consulting the serving gas supplier. See the

Gas Conversion instructions provided in the

literature package.

2-4

Gas Supply Line

Provide a gas supply line of 3/4" (1.9 cm) rigid •

pipe to the cooktop location. A smaller size

pipeonlongerrunsmayresultininsufcient

gas supply. Pipe-joint compounds that resist

the action of LP gas must be used. Do not

use TEFLON®† tape. With LP gas, piping

or tubing size should be 1/2" minimum. Usu-

ally, LP gas suppliers determine the size and

materials used in the system.

Flexible metal appliance connector:

If local codes permit, use a 1/2" or 3/4" I.D. •

exiblestainlesssteeltubinggasconnector,

designed by CSA to connect the cooktop to

the rigid gas supply line.

A 1/2" male pipe thread is needed for con-•

nection to the female pipe threads of the inlet

to the cooktop pressure regulator.

Do not kink or damage the exible metal•

tubing when moving the cooktop.

Rigid pipe connection:

The rigid pipe connection requires a combination

ofpipettingstoobtainanin-lineconnection

to the cooktop. The rigid pipe must be level

with the cooktop connection. All strains must

be removed from the supply and fuel lines so

cooktop will be level and in line.

Must include a shutoff valve:•

The supply line must be equipped with a

manual shutoff valve. This valve should be

located in the same room but external to the

cooktop. It should be in a location that allows

ease of opening and closing. Do not block

access to shutoff valve. The valve is for turn-

ing on or shutting off gas to the cooktop.

A. Gas supply line

B. Shuto valve “open” position

C. To cooktop

A

B

C

Gas Pressure Regulator

The gas pressure regulator supplied with this

cooktop must be used. The inlet pressure to

the regulator should be as follows for proper

operation:

Natural Gas:

Minimum pressure: 5" (12.7 cm) WCP

Maximum pressure: 7" to 14" (17.8 cm to 35.5

cm) WCP

LP Gas:

Minimum pressure: 11" (27.9 cm) WCP

Maximum pressure: 14" (35.5 cm) WCP

Contact local gas supplier if you are not sure

about the inlet pressure.

Burner Input Requirements

Input ratings shown on the model/serial rating

plate are for elevations up to 2,000 ft (609.6

m).

For elevations above 2,000 ft (609.6 m), ratings

are reduced at a rate of 4% for each 1,000 ft

(304.8 m) above sea level (not applicable for

Canada).

For elevations above 6,560ft (1999.5 m) a high

altitude kit is needed to avoid any reduced

power output. See separate LP gas conversion

instructions sheet.

2-5

INSTALLATION REQUIREMENTS

INSTALL COOKTOP

Excessive Weight Hazard

Use two or more people to move and

install cooktop.

Failure to do so can result in back or

other injury.

WARNING

Style 1: Cooktop over undercounter built-

in oven

IMPORTANT: Clamping brackets should not

be used.

1. Using 2 or more people, place cooktop

right side up into the cutout.

NOTE: Make sure that the front edge of

the cooktop is parallel to the front edge of

the countertop. If repositioning is needed,

lift entire cooktop up from cutout to avoid

scratching the countertop.

Style 2: Cooktop over cabinets

1. Determine whether your cabinet construc-

tion provides clearance for installing clamp-

ing brackets at cooktop base ends. This

is the recommended location. Clamping

brackets can be installed on the front and

back of cooktop base bottom, if neces-

sary.

A. Attachment screw holes for optional front and back

location.

B. Clamping bracket (end locations recommended)

C. cooktop base bottom

D. Attachment screw

E. Attachment screw location (recommended)

A

B

C

D

E

2. The clamping brackets can be installed

before or after the cooktop is placed into

the cutout. Complete the following steps

for the option you choose.

Installing Brackets Before Placing Cook-

top in Cutout

1. Using 2 or more people, place the cooktop

upside down on a covered surface.

2. Remove the attachment screws for the

selected bracket locations from the bottom

of the cooktop base.

3. Select bracket mounting holes that will al-

low the bracket to extend far enough out

from the cooktop for the installation of

2 1/2" (6.4 cm) clamping screws. See “At-

tach Cooktop to Countertop” for illustration

of clamping screw installation.

A. Edge of cooktop base bottom

B. Clamping bracket

A

B

4. Attach brackets to cooktop base bottom

with bracket attachment screws using the

bracket mounting holes selected in Step

2.

5. Rotate brackets so they do not extend

beyond edge of cooktop base.

6. Tighten screws just enough to hold brackets

in place when cooktop is put in cutout.

7. Using 2 or more people, turn the cooktop

right side up and place in cutout.

2-6

NOTE: Make sure that the front edge of

the cooktop is parallel to the front edge of

the countertop. If repositioning is needed,

lift entire cooktop up from cutout to avoid

scratching the countertop.

8. Loosen the screws and rotate the brackets

so that they are perpendicular to the edge

of the cooktop base and extend beyond its

edge. Securely tighten screws.

Installing Brackets After Placing Cooktop

in Cutout

1. Using 2 or more people, place cooktop right

side up into the cutout.

NOTE: Make sure that the front edge of

the cooktop is parallel to the front edge of

the countertop. If repositioning is needed,

lift entire cooktop up from cutout to avoid

scratching the countertop.

2. Remove the attachment screws for the

selected bracket locations from the bottom

of the cooktop base.

3. Select bracket mounting holes that will al-

low the bracket to extend far enough out

from the cooktop for the installation of 2

1/2" (6.4 cm) clamping screws.

A. Cooktop

B. Cooktop base

C. Attachment screw

D. Clamping bracket (extends far enough beyond cooktop

base to allow installation of clamping screws)

E. 2½" (6.4 cm) clamping screw (to be installed in “Attach

Cooktop to Countertop”)

F. Countertop

A

B

C

D

E

F

4. Attach brackets to cooktop base bottom

with bracket attachment screws using the

bracket mounting holes selected in Step

3. Securely tighten screws.

MAKE GAS CONNECTION

To Assemble Pressure Regulator:

1. Using 2 or more people, stand the cooktop

on its side or back.

2. Connect theexiblestainlesssteel con-

nector to the pressure regulator using a

½" male pipe thread adapter and nipple. A

combinationofpipettingsmustbeused

to connect the cooktop to the existing gas

line. Shown following is a typical connec-

tion. Your connection may be different,

according to the supply line type, size and

location.

3. Install the pressure regulator with the ar-

row pointing up toward the bottom of the

cooktop base and in a position where you

can reach the regulator cap.

A. Access cap

B. Rear of cooktop

C. Gas pressure regulator

D. Up arrow. Regulator must be installed with

arrow pointing up to cooktop bottom.

A

B

C

D

IMPORTANT: All connections must be

wrench-tightened. Do not make connec-

tions to the gas regulator too tight. Making

the connections too tight may crack the

regulator and cause a gas leak. Do not al-

low the regulator to turn on the pipe when

tighteningttings.

2-7

Use only pipe-joint compound made for use

with Natural and LP gas.

Do not use TEFLON® tape. You will need to

determine the ttings required depending on

your installation.

Typical exible connection

1. Apply pipe-joint compound made for use

with LP gas to the smaller thread ends of

theexibleconnectoradapters(seeGin

following illustration).

2. Attach 1 adapter and nipple to the gas

pressure regulator and the other adapter

and nipple to the gas shutoff valve. Tighten

both adapters and nipples.

3. Use a 15/16" combination wrench and

pliers to attach the exible connector to

the adapters. Check that connector is not

kinked.

A.



" nipple

B.



" adapter

C. Flexible connector

D. ½" nipple

E. Gas pressure regulator

F. ½" adapter

G. Use pipe-joint compound.

H.Manual gas shuto valve

A

B

CD

E

G

F

H

Complete Connection

1. Open the manual shutoff valve in the gas

supply line. The valve is open when the

handle is parallel to the gas pipe.

A. Closed valve

B. Open valve

A

B

2. Test all connections by brushing on an

approved noncorrosive leak-detection

solution. Bubbles will show a leak. Correct

any leak found.

3. Remove surface burner caps and grates

from parts package. Align notches in burner

caps with pins in burner base. Burner caps

should be level when properly positioned.

If burner caps are not properly positioned,

surface burners will not light. Place burner

grates over burners and caps.

A. Igniter electrode

B. Burner cap

C. Burner base

A

B

C

2-8

Electrical Shock Hazard

Plug into a grounded 3 prong outlet.

Do not remove ground prong.

Do not use an adapter.

Do not use an extension cord.

Failure to follow these instructions can

result in death, re, or electrical shock.

WARNING

4. Plug into a grounded 3 prong outlet.

ATTACH COOKTOP TO

COUNTERTOP

NOTE: This section applies only if you are using

clamping brackets.

A. Glass cooktop

B. Cooktop base

C. Attachment screw

D. Clamping bracket (extends far

enough beyond cooktop base

to allow installation of

clamping screws)

E. 2½" (6.4 cm) clamping screw

F. Countertop

A

B

C

D

E

F

COMPLETE INSTALLATION

1. Place the 2 1/2" (6.4 cm) clamping screws

into the brackets.

2. Check that the cooktop is still level.

3. Useaat-bladescrewdrivertotightenthe

screws against the countertop. Do not

overtighten.

Electronic Ignition System

InitiallightingandgasameadjustmentsSur-

face burners use electronic igniters in place of

standing pilots. When the cooktop control knob

is pushed in and turned to the “LITE” position,

the system creates a spark to light the burner.

This sparking continues, as long as the control

knob is pushed in and turned to “LITE.”

Check Operation of Surface Burners

1. Push in and turn the surface burners control

knobs to the “LITE” position.

 Thesurfaceburnerameshouldlightwithin

4seconds.Thersttimeasurfaceburner

is lit it may take longer than 10 seconds to

light because of air in the gas line.

2. Check the ame on HI for a blue color.

It should be clean and soft in character.

No yellow tip, blowing or lifting of ame

shouldoccur.Occasionalorangeashes

arenormalandreectdifferentelements

in the air or gas.

3. Repeat at LO position.

4. After verifying the proper burner opera-

tion, authorized service company for as-

sistance

If burners do not light properly:

Turn surface burner control knob to the OFF •

position.

Check that the power supply cord is plugged •

in and the circuit breaker has not tripped or

the fuse blown.

Check that the gas shutoff valves are set to •

the “open” position.

Check that burner caps are properly posi-•

tioned on burner bases.

Recheck operation of surface burners. If a

burner does not light at this point, turn control

knobs to Off and contact your dealer or autho-

rized service company for assistance

2-9

Adjust Flame Height

The surface burner “low” ame should be a

steady blue ame approximately 1/4" (0.64

cm) high.

A. Low ame

B. High ame

A

B

If the “low” ame needs to be adjusted:

Theamecanbeadjustedusingtheadjustment

screws underneath the control knob.

A. Single valve

B. Dual valve

AAAA

B

Adjustment for Single Valve:

1. SettheburnerametoLO.

2. Remove the control knob.

3. Hold knob stem with a pair of pliers. Use

a3/32"(#0[2mm])atbladescrewdriver

to turn the screw located within the shaft

ofthecontrolknobstemuntiltheameis

the proper size.

Turn adjustment screw “C” to the right to reduce

ameheight,turnadjustmentscrewtotheleft

toincreaseameheight.

A.



" (#0 [2.0 mm]) at blade screwdriver

(screwdriver shaft must be a minimum of

1



" (28.0 mm) long)

B. Control knob stem opening

C. Adjustment screw location

B

C

A

4. Replace the control knob.

5. Testtheamebyturningthecontrolfrom

LOtoHI,checkingtheameateachset-

ting

Adjustment for Dual Valve:

1. SettheinnercrownametoLO.

A. Inner crown

B. Outer crown

A

B

2-10

2. Remove the control knob.

3. Remove the black rubber grommet.

4. Using needle-nose pliers, remove the gray

shield inside the burner valve opening.

A. Control knob

B. Black rubber grommet

C. Gray shield

M

e

d

A

B

C

5. Tightenscrew“A”toreduceameheight.

Loosenscrewtoincreaseameheight.

A. Adjustment screw - inner crown

B. Adjustment screw - outer crown

B

A

6. Replace the control knob.

7. SettheoutercrownametoLO.

8. Remove the control knob.

9. Tightenscrew“B”toreduceameheight.

Loosenscrewtoincreaseameheight.

10. Replace the gray shield. Use a screwdriver

to help push the shield into place.

11. Replace the black rubber grommet.

12. Replace the control knob.

13.Testtheamebyturningthecontrolfrom

LOtoHI,checkingtheameateach

setting.

If you need Assistance or Service:

Please reference the “Assistance or Service”

section of the Use and Care Guide or contact

the dealer from whom you purchased your

cooktop.

2-11

LP GAS AND HIGH ALTITUDE CONVERSION

INSTRUCTIONS

TOOLS AND PARTS

Gather the required tools and parts necessary

for correct LP gas conversion.

Tools needed

Flat-blade screwdriver•

T20 TORX®† screwdriver•

3/32"(#0[2mm])atbladescrewdriver(screw-•

driver shaft must be a minimum of 1 1/8"

[28.0 mm] long)

Phillips screwdriver•

Adjustable wrench•

7 mm nut driver•

10 mm wrench•

15 mm wrench•

17 mm wrench•

Parts supplied

LPoricepackage(8287082)•

Conversion instructions (W10181980)•

Conversion label (8287070)•

High Altitude Conversion

To convert the cooktop for elevations above

6,560ft (1999.5 m), order a High Altitude Con-

version Kit.

Part Number W10163349 - LP high altitude•

Part Number W10163727 - Natural gas high •

altitude

To order, see the “Assistance or Service” sec-

tion of the Use andCare Guide.

†®TORX is a registered trademark of Textron

Innovations Inc.

IMPORTANT: Gas conversions from Natural

gas to LP gas must be done by a qualied

installer. Before proceeding with conversion,

shut off the gas supply to the cooktop prior to

disconnecting the electrical power.

This conversion kit shall be installed

by a qualied service agency in ac-

cordance with the manufacturer's in-

structions and all applicable codes and

requirements of the authority having

jurisdiction. If the information in these

instructions is not followed exactly, a

re, explosion or production of carbon

monoxide may result causing property

damage, personal injury or loss of life.

The qualied service agency is respon-

sible for the proper installation of this

kit. The installation is not proper and

complete until the operation of the con-

verted appliance is checked as speci-

ed in the manufacturer's instructions

supplied with this kit.

WARNING

In the State of Massachusetts, the following

installation instructions apply:

Installations and repairs must be per-•

formedbyaqualiedorlicensedcontractor,

plumber,orgastterqualiedorlicensed

by the State of Massachusetts.

If using a ball valve, it shall be a T-handle •

type.

Aexiblegasconnector,whenused,must•

not exceed 3 feet.

2-12

Explosion Hazard

Use a new CSA International approved

gas supply line.

Install a shut-off valve.

Securely tighten all gas connections.

If connected to LP, have a qualified

person make sure gas pressure does

not exceed 14˝ (36 cm) water column.

Examples of a qualified person include:

licensed heating personnel,

authorized gas company personnel, and

authorized service personnel.

Failure to do so can result in death,

explosion, or fire.

Convert from Natural Gas to LP Gas

1. Turn manual shutoff valve to the closed

position.

2. Unplug cooktop or disconnect power.

A. To cooktop

B. Shuto valve (closed position)

C. Gas supply line

A

B

C

To Convert Gas Pressure Regulator

A. Access cap

B. Rear of cooktop

C. Gas pressure regulator

D. Gas ow

A

B

C

D

3. Determine the type of regulator you

have:

Style 1: The cap has a slot and “NAT” printed

on it.

Remove access cap by using a at-blade

screwdriver or coin, turning the access cap

counterclockwise.

The gas pressure regulator has 2 settings that

are stamped on either side of the cap. Turn the

cap and reinstall into regulator with the stamp

“LP” visible from the outside of the regulator.

2-13

Style 2: The cap does not have a slot and

requires a wrench to be removed.

Remove the access cap by using a wrench,

turning the access cap counterclockwise.

Remove spring retainer from the cap by push-

ingagainsttheatsideofthespringretainer.

Look at the spring retainer to locate the “NAT”

or “LP” position. Turn over the spring retainer

so the “LP” is showing on the bottom. Snap the

spring retainer back into the cap. Reinstall the

cap onto the regulator.

A. Access cap

B. Gasket

C. Gas pressure regulator

D. LP position

E. NAT position

A

B

CDE

4. Test the gas pressure regulator and gas

supply line.

The regulator must be checked at a minimum

1" (2.5 cm) water column above the set pres-

sure. The inlet pressure to the regulator should

be as follows for operation and checking the

regulator setting:

LP Gas:

Minimum pressure 10" (25.4 cm) W.C.P.

Supply pressure 14" (35.5 cm) W.C.P.

Gas Supply Pressure Testing

Line pressure testing above ½ psi gauge

(14" WCP)

The cooktop and its individual shutoff valve

must be disconnected from the gas supply

piping system during any pressure testing of

that system at test pressures in excess of ½

psi (3.5 kPa).

Line pressure testing at ½ psi gauge (14"

WCP) or lower

The cooktop must be isolated from the gas

supply piping system by closing its individual

manual shutoff valve during any pressure testing

of the gas supply piping system at test pressures

equal to or less than ½ psi (3.5 kPa).

5. If installed, remove the burner grates.

Use the following charts to match the correct

gasoricespudwiththeburnerlocationand

model being converted.

LP Gas Orice Spud Chart

Burner Models

Burner

Rating

ColorStamp

(A)

Size

5,000 BTUWhite

(no color)

066 0.66 mm

6,000 BTUGreen 074 0.74 mm

8,000 BTUYellow083 0.83 mm

9,100 BTUBlack 0890.89 mm

11,000 BTUOrange 097 0.97 mm

12,000 BTU

Outer

Inner

White

No color

099

6

0.99 mm

0.5*0.5 mm

14,000 BTU

Outer

Inner

Ye llow

No color

108

6

1.08 mm

0.5*0.5 mm

16,000 BTU

Outer

Inner

Orange

No color

115

6

1.15 mm

0.5*0.5 mm

A. Size

stamp

Model

No.

Right

front

Right

rear

Center

(outer)

Center

(inner)

Left

front

Left rear

KFGS306089

Black

074

Green

099

White

6

No color

083

Ye llow

066

White

(no color)

KFGS366089

Black

074

Green

108

Ye llow

6

No color

089

Black

066

White

(no color)

KFGU706097

Orange

074

Green

099

White

6

No color

083

Ye llow

066

White

(no color)

KFGU766089

Black

074

Green

115

Orange

6

No color

097

Orange

066

White

(no color)

A

2-14

High Altitude Conversions

IMPORTANT: You must convert LP gas with

LP gas high altitude or Natural gas with Natu-

ral gas high altitude. If you need to convert

LP gas to Natural gas high altitude or Natural

gas to LP gas high altitude you must convert

the pressure regulator, for this you must follow

steps 1, 2, and 3 of the respective conversion

that you need.

LP Gas Orice Spud Chart for High Altitude

Conversion

Burner Models

Burner Rating Stamp (A)Size

5,000 BTU062 0.62 mm

6,000 BTU070 0.70 mm

8,000 BTU079 0.79 mm

9,100 BTU085 0.85 mm

11,000 BTU 092 0.92 mm

12,000 BTU

Outer

Inner

093

6

0.93 mm

0.5*0.5 mm

14,000 BTU

Outer

Inner

100

6

1.00 mm

0.5*0.5 mm

16,000 BTU

Outer

Inner

107

6

1.07 mm

0.5*0.5 mm

A. Size stamp

Model

No.

Right

front

Right

rear

Center

(outer)

Center

(inner)

Left

front

Left

rear

KFGS306085 070 093 6079 062

KFGS366085 070 100 6085 062

KFGU706092 070 093 6079 062

KFGU766085 070 107 6092 062

A

Burner locations

A. Left front

B. Left rear

C. Center

D. Right rear

E. Right front

B

D

C

E

A

6. Remove all burner caps and burner bases.

If necessary, remove the burner ring.

A. Burner cap

B. Igniter electrode

C. Burner base

D. Gas tube opening

E. Burner ring

BD

CE

AA

B

C

D

7. Using a T20 TORX® screwdriver, remove

theoriceholderscrews(C).

A. Igniter electrode

B. Orice holder

C. Orice holder screws

D. Orice spud

AAB

D

C

B

C

C

8. On KFGU models only, lift the front part of

the cooktop and unhook the wire harness

to detach it from the glass control panel of

the metal cooktop.

2-15

On all models, remove the metal cooktop and

the sheet of insulation from the cooktop base.

A. Metal cooktop

B. Sheet of insulation

C. Cooktop base

B

C

A

9. To Convert Right or Left Burners:

Insert 7.0 mm nut driver down onto the gas •

oricespudandremovebyturningitcoun-

terclockwise and lifting out.

Setgasoricespudaside.•

ReplacewithcorrectLPgasoricespud.See•

theLPGasOriceSpudCharts.

10. To Convert Center Burners:

Use 10.0 mm wrench to loosen and remove •

theorice.

ReplacewithcorrectLPgasoricespud.See•

theLPGasOriceSpudCharts.

Use Phillips screwdriver to loosen the venturi •

screw. Slide the brass venturi into the injec-

tor, stop at the second groove (C). Securely

tighten the venturi screw.

A. Orice

B. Venturi

C. Second Groove

(16.0 mm LP gas

setting)

D. First groove (12.0 mm

natural gas setting)

E. Venturi screw

CD

AB

E

Use 15.0 mm wrench to loosen the nut secur-•

ingthetubetotheoricepack.Removethe

tubefromtheoricepack.

A. Tube

B. Attachment nut (15.0 mm)

C. Adapter nut (17.0 mm)

D. Orice spud

CD

AB

Use 17.0 mm wrench to loosen and remove •

theoricepack.

ReplacewithcorrectLPgasoricespud.•

SeetheLPGasOriceSpudCharts.

Replace adapter nut and secure with 17.0 •

mm wrench. Reattach tube and secure at-

tachment nut with 15.0 mm wrench.

11. PlaceNaturalgasoricespudsinplastic

parts bag for future use and keep with

literature package.

12. Replace sheet of insulation.

13. On KFGU models only, reattach wire har-

ness to the control panel on the cooktop

glass.

14. Replace the metal cooktop and tighten all

the screws to secure cooktop to base.

15. Replace burner bases and tighten all the

oriceholderscrews.Replaceburnercaps.

If necessary, replace burner ring.

2-16

IMPORTANT: The igniter electrode is ceramic

and could break during conversion. Be sure

that the electrode comes through the hole

in the burner head smoothly while tightening

screws.

A. Burner cap

B. Electrode

C. Burner base

B

C

A

16. Open shutoff valve in the gas supply line.

The valve is open when the handle is par-

allel to the gas pipe.

17. Plug in cooktop or reconnect power.

18. Adjust single and dual valve according to

"Flame Height Adjustment" section.

REMEMBER: Once you have completed

converting all the cooktop burners, test the

cooktop for leaks by brushing on an approved

noncorrosive leak-detection solution. Bubbles

will show, indicating a leak. Correct any leaks

found.

Convert from LP Gas to Natural Gas

1. Turn manual shutoff valve to the closed

position.

2. Unplug cooktop or disconnect power.

3. Determine the type of regulator you

have:

Style 1: The cap has a slot and “LP” printed

on it.

Remove access cap by using a at-blade

screwdriver or coin, turning the access cap

counterclockwise.

The gas pressure regulator has 2 settings

which are stamped on either side of the cap.

Turn the cap and reinstall into regulator with

the stamp “NAT” visible from the outside of the

regulator.

NAT

Style 2: The cap does not have a slot and

requires a wrench to be removed.

Remove the access cap by using a wrench,

turning the access cap counterclockwise.

Remove spring retainer from the cap by push-

ingagainsttheatsideofthespringretainer.

Look at the spring retainer to locate the “LP”

or “NAT” position. Turn over the spring retainer

so the “NAT” is showing on the bottom. Snap

the spring retainer back into the cap. Reinstall

the cap onto the regulator.

A. Access cap

B. Gasket

C. Gas pressure regulator

D. NAT position

E. LP position

A

B

CDE

4. If they are installed, remove the burner

grates.

2-17

Use the following charts to match the correct

gas orifice spud with the burner location and

model being converted.

Natural Gas Orice Spud Chart

Burner Models

Burner RatingStamp (A) Size

6,000 BTU110 1.10 mm

7,000 BTU118 1.18 mm

9,100 BTU134 1.34 mm

10,000 BTU142 1.42 mm

12,000 BTU155 1.55 mm

15,000 BTU

Outer

Inner

168

10

1.68 mm

0.5*0.82 mm

18,000 BTU

Outer

Inner

184

10

1.84 mm

0.5*0.82 mm

20,000 BTU

Outer

Inner

193

10

1.93 mm

0.5*0.82 mm

A. Size stamp

Model

No.

Right

front

Right

rear

Center

(outer)

Center

(inner)

Left

front

Left

rear

KFGS306 142 118 168 10 134 110

KFGS366 142118 184 10 142 110

KFGU706155 118 168 10 134 110

KFGU766142 118 193 10 155 110

A

High Altitude Conversions

IMPORTANT: You must convert LP gas with

LP gas high altitude or Natural gas with Natu-

ral gas high altitude. If you need to convert

LP gas to Natural gas high altitude or Natural

gas to LP gas high altitude you must convert

the pressure regulator, for this you must follow

steps 1, 2, and 3 of the respective conversion

that you need.

Natural Gas Orice Spud Chart for High Altitude Conversion

Burner Models

Burner RatingStamp (A) Size

6,000 BTU105 1.05 mm

7,000 BTU118 1.18 mm

9,100 BTU128 1.28 mm

10,000 BTU142 1.42 mm

12,000 BTU148 1.48 mm

15,000 BTU

Outer

Inner

153

10

1.53 mm

0.5*0.82 mm*

18,000 BTU

Outer

Inner

173

10

1.73 mm

0.5*0.82 mm*

20,000 BTU

Outer

Inner

183

10

1.83 mm

0.5*0.82 mm*

A. Size stamp

Model

No.

Right

front

Right

rear

Center

(outer)

Center

(inner)

Left

front

Left

rear

KFGS306142 118 153 10 128 105

KFGS366142 118 173 10 142 105

KFGU706148 118 153 10 128 105

KFGU766142 118 183 10 148 105

A

5. Remove all burner caps and burner bases.

If necessary, remove the burner ring.

A. Burner cap

B. Igniter electrode

C. Burner base

D. Gas tube opening

E. Burner ring

BD

CE

AA

B

C

D

2-18

6. Using a T20 TORX® screwdriver, remove

theoriceholderscrews(C).

A. Igniter electrode

B. Orice spud

C. Orice holder screws

D. Orice holder

AAB

D

C

B

C

C

7. On KFGU models only, lift the front part of

the cooktop and unhook the wire harness

to detach it from the glass control panel of

the metal cooktop.

On all models, remove the metal cooktop

and the sheet of insulation from the cooktop

base.

A. Metal cooktop

B. Sheet of insulation

C. Cooktop base

B

C

A

8. To Convert Right or Left Burners:

Insert 7.0 mm nut driver down onto the gas •

oricespudandremovebyturningitcoun-

terclockwise and lifting out.

Setgasoricespudaside.•

ReplacewithcorrectNaturalgasoricespud.•

SeetheNaturalGasOriceSpudCharts.

9. To Convert Center Burners:

Use 10.0 mm wrench to loosen and •

removetheorice.

ReplacewithcorrectNaturalgasoricespud.•

SeetheNaturalGasOriceSpudCharts.

Use Phillips screwdriver to loosen the venturi •

screw. Slide the brass venturi into the injec-

tor, stop at the rst groove (D) for Natural

gas conversions. Securely tighten the venturi

screw.

A. Orice

B. Venturi

C. Second Groove (16.0 mm

LP gas setting)

D. First groove (12.0 mm Natural

gas setting)

E.Venturi screw

CD

AB

E

Use 15.0 mm wrench to loosen the nut secur-•

ingthetubetotheoricepack.Removethe

tubefromtheoricepack.

A. Tube

B. Attachment nut (15.0 mm)

C. Adapter nut (17.0 mm)

D. Orice spud

CD

AB

Use 17.0 mm wrench to loosen and remove •

theoricepack.

2-19

ReplacewithcorrectNaturalgasoricespud.•

SeeNaturalGasOriceSpudCharts.

Replace adapter nut and secure with 17.0 •

mm wrench. Reattach tube and secure at-

tachment nut with 15.0 mm wrench.

10.PlaceLPgasoricespudsinplasticparts

bag for future use and keep with literature

package.

11. Replace sheet of insulation

12. On KFGU models only, reattach wire har-

ness to the control panel on the cooktop

glass.

13. Replace the metal cooktop and tighten all

the screws to secure cooktop to base.

14. Replace burner bases and tighten all the

oricescrews. Replace burner caps. If

necessary, replace burner ring.

IMPORTANT: The igniter electrode is ce-

ramic and could break during conversion.

Be sure that the electrode comes through

the hole in the burner head smoothly while

tightening screws.

A. Burner cap

B. Electrode

C. Burner base

B

C

A

15. Open shutoff valve in the gas supply line.

The valve is open when the handle is par-

allel to the gas pipe.

16. Plug in cooktop or reconnect power.

17. Adjust single and dual valve according to

"Flame Height Adjustment" section.

REMEMBER: Once you have completed

converting all the cooktop burners, test

the cooktop for leaks by brushing on an

approved noncorrosive leak-detection

solution. Bubbles will show, indicating a

leak. Correct any leaks found.

Lighting the Electronic Igniters

The cooktop burners use electronic igniters

in place of standing pilots. When the cooktop

control knob is pushed, the system creates a

spark to light the burner. This sparking continues

until the control knob is turned to the desired

setting.

To Check Operation of the Cooktop

Burners:

1. Push in and turn knobs to the LITE posi-

tion.Thecooktopburnerameshouldlight

within4seconds.Thersttimeaburner

is lit, it may take longer than 4 seconds to

light because of air in the gas line. Do not

leave the knob in the LITE position after

burner lights.

H

I

L

I

T

E

O

F

F

M

E

D

L

O

2. If burners do not light properly, turn the

control knob to the OFF position. Make

sure the burner caps are in the proper

position.

3. Check that the power supply cord is plugged

in. Check that the circuit breaker has not

tripped or the household fuse has not

blown.

4. Check that the shutoff valve is in the open

position.

5. Check burner operation again.

If one or all of the burners do not light at this

point, see “Assistance or Service” section in

the Use and Care Guide.

2-20

Flame Height Adjustment

Eachburneramehasbeenfactorysettothe

lowest position available to provide reliable and

constant reignition of the burner; however, each

burner can be adjusted.

To Adjust:

Theamecanbeadjustedusingtheadjustment

screws underneath the control knob.

A. Single valve

B. Dual valve

AAAA

B

Adjustment for Single Valve

1. SettheburnerametoLO.

2. Remove the control knob.

3. Hold knob stem with a pair of pliers. Use a

3/32"(#0[2.0mm])atbladescrewdriver

to turn the screw located within the shaft

ofthecontrolknobstemuntiltheameis

the proper size.

A.



" (#0 [2.0 mm]) at blade screwdriver

(screwdriver shaft must be a minimum of

1



" (28.0 mm) long)

B. Control knob stem opening

C. Adjustment screw location

B

C

A

4. For LP gas conversion:

Completely tighten screw “C” to set the

minimumameheight.

For Natural gas conversion:

 Tightenscrew“C”toreduceameheight.

Loosenscrewtoincreaseameheight.See

“Complete Burner Adjustment” section.

5. Replace the control knob.

6. Testtheamebyturningthecontrolfrom

LO to HI, checking the ame at each

setting.

Adjustment for Dual Valve

To Adjust Inner Crown Flame:

1. SettheinnercrownametoLO.

A. Inner crown

B. Outer crown

A

B

2. Remove the control knob.

3. Remove the black rubber grommet.

4. Using needle-nose pliers, remove the gray

shield inside the burner valve opening.

A. Control knob

B. Black rubber grommet

C. Gray shield

M

e

d

A

B

C

2-21

5. For LP gas conversion:

Completely tighten screw “A” to set the

minimumameheight.

For Natural gas conversion:

 Tightenscrew“A”toreduceameheight.

Loosenscrewtoincreaseameheight.See

“Complete Burner Adjustment” section.

A. Inner crown adjustment screw

B. Outer crown adjustment screw

B

A

6. Replace the control knob.

To Adjust Outer Crown Flame:

1. SettheoutercrownametoLO.

2. Remove the control knob.

3. For LP gas conversion:

Completely tighten screw “B” to set the

minimumameheight.

For Natural gas conversion:

 Tightenscrew“B”toreduceameheight.

Loosenscrewtoincreaseameheight.See

“Complete Burner Adjustment” section.

4. Replace the gray shield. Use a screwdriver

to help push the shield into place.

5. Replace the black rubber grommet.

6. Replace the control knob.

7. Testtheamebyturningthecontrolfrom

LOtoHI,checkingtheameateach

setting.

Complete Burner Adjustment

1. Checkburnerame(s)forpropersizeand

shape. The cooktop “low” burner ame

should be a steady blue ame approxi-

mately 1/4" (0.64 cm) high.

A. Low ame

B. High ame

A

B

2. Completelyllouttheconversionlabeland

attach label to bottom of the cooktop next

to the rating tag. Do not cover the rating

tag with the conversion label.

3. Savetheoricesremovedfromthecook-

top along with these instructions for future

reference.

Read “Sealed Surface Burners” section in

the Use and Care Guide supplied with your

cooktop.

2-22

— NOTES —

3-1

PRODUCT OPERATION

A. Left rear burner control knob

B. Surface burner locator

C. Left front burner control knob

D. Hot surface indicator

E. Center burner control knob

F. Control lock keypad and indicator light

G. Right front burner control knob

H. Right rear burner control knob

A. 12,000 Btu/h burner on 36" (91.4 cm) models

9,100 Btu/h burner on 30" (76.2 cm) models

B. Surface burner cap

C. Left surface burner grate

D. 6,000 Btu/h burner

E. Model and serial number plate (under cooktop)

F. 20,000 Btu/h burner on 36" (91.4 cm) models

15,000 Btu/h burner on 30" (76.2 cm) models

G. Center grate

H. 7,000 Btu/h burner

I. Right surface burner grate

J. 10,000 Btu/h burner on 36" (91.4 cm)

models

12,000 Btu/h burner on 30" (76.2 cm)

models

K. Control panel

A

B

CEF

DGH

A

B

C

D

E

FG

H

I

J

K

Control Panel (Glass)

Cooktop

Re-Ignition Features

During the cooking cycle, if one or more burners

power off due to external causes (such as water

spillage, wind, etc.), The ignition system will

turn on to re-ignite the ame. When the ame

comes back on, the system will stop sparking.

Sparking may also occasionally occur when

using the low setting on a burner.

If the ame does not recover within 4 seconds,

the cooktop will lock. The Cooktop Lock indicator

light will turn on and a long beep will sound.

To unlock the cooktop, turn all control knobs to

the Off position, the Cooktop Lock indicator light

will turn off. Before restarting, check that the

burners are clean. See “Sealed Surfaces Burn-

ers” section. You may then continue cooking.

Cooktop Lock

The Cooktop Lock helps to avoid unintended

use of the surface burners. If a control knob

is turned to Lite when the Cooktop Lock is on,

you will hear clicking and you may see the

igniter sparking, but the burner will not light.

To activate:

Turn off all burners and touch the lock key for

3 seconds. When the Cooktop Lock activates.

The Cooktop Lock Indicator Light will turn on

and 1 long beep will sound.

To deactivate:

Touch the lock key for 3 seconds, the indicator

light will turn off and 1 long beep will sound.

3-2

Tones

Tones are audible signals, indicating the

following:

One Long Beep

Activation/deactivation of the Cooktop Lock •

function

Three Short Beeps

Invalid operation - attempting to lock or unlock •

cooktop with 1 or more burners are on.

Hot Surface Indicator Light

The Hot Surface Indicator Light is located be-

tween the left front and center control knobs.

The Hot Surface Indicator Light will glow as

long as any surface cooking area is too hot to

touch, even after the surface cooking area(s)

is turn off. If the cooktop is on when a power

failure occurs, the Hot Surface Indicator Lights

will remain on after the power is restored to the

cooktop. They will remain on until the cooktop

has cooled completely.

After a power failure, when the power failure

is restored the Hot Surface Indicator Light can

stay on for up to 30 minutes

Times when this is most likely to occur:

After the cooktop is rst installed.•

After a power failure.•

After a power failure while the cooktop is still •

cooling (30 to 40 minutes after cooking).

Any time power is disconnected from the •

cooktop.

Power Failure

Cooktop will not operate during a power

failure. (Models KFGU Only)

To Light:

1. Push in and turn knob counterclockwise to

LITE. All surface burners will click. Only the

burner with the control knob turned to Lite

will produce a ame.

2. Turn knob to anywhere between HI and LO.

Use the following chart as a guide when set-

ting heat levels.

SETTINGRECOMMENDED USE

Lite Light the burner.

Hi Start food cooking.

Bring liquid to a boil.

Medium

Between Hi and Lo

Fry or sauté foods.

Maintain a slow boil.

Cook soups, sauces and gravies.

Stew or steam foods.

Simmer Simmer

Lo Keep food warm.

REMEMBER: When cooktop is in use, the entire cooktop

area may become hot.

4-1

COMPONENT LOCATIONS

This section instructs you on how to service each component inside the KitchenAid Flush-Mount

Gas Cooktop. The components and their locations are shown below.

COMPONENT ACCESS

Left Standard Burners Right Standard BurnersCrown Burner

Power Supply Cord

Gas Shutoff Valve

(KFGU Model Only)

Gas Valves & Spark

Switches (5)

Spark Module Power Supply Transformer

Electronic Control (Part Of Cooktop)

4-2

REMOVING THE COOKTOP

WARNING

NOTE: The electronic control is part of the

cooktop and cannot be serviced separately.

1. Turn manual gas line shutoff valve to the

closed position.

2. Unplug cooktop or disconnect power.

3. Remove the burner grates from the cook-

top.

4. Pull the knobs off the gas valves.

5. Remove the burner caps and bezels from

the standard burner bases.

6. Remove the components from the Crown

burner.

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before

operating.

Failure to do so can result in death or

electrical shock.

7. Remove the three T-20 screws from the

crown burner base and the two screws

from each of the standard burner bases.

Gas Valve Knobs

Cap

Bezel

Standard Burner

Screws (2 each)

Crown Burner

Screws (3 )

Cap

Spreader

Spreader

Bezel Burner Grates

4-3

8. Lift the front of the cooktop just high enough

to access the electronic control connector,

and pull the wire connector off the connec-

tor pins. (KFGU models only)

8. Lift the cooktop off the burner box and

remove it.

Lift Cooktop

Connector

9. Lift the cooktop off the burner box and

remove it.

4-4

REMOVING THE SPARK SWITCHES, AND THE

STANDARD OR CROWN BURNER GAS VALVES

WARNING

1. Unplug cooktop or disconnect power.

2. Remove the cooktop (see page 4-2 for the

procedure).

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before

operating.

Failure to do so can result in death or

electrical shock.

b) Pull the spark switches off each of the

standard gas valves. Pull the switches

straight out from the valves to unclip

and remove them.

NOTE: The spark switches are serviced as an

assembly and cannot be serviced separately.

3. To remove the spark switches:

a) Remove the rubber covers from each

of the gas valves.

c) To remove the spark switch on the (cen-

ter) Crown burner, use a small-blade

screwdriver, and pry the switch off the

valve. NOTE: When you reinstall the

spark switch on the Crown burner, press

down on the spark switch actuator so

that it ts under the valve actuator.

Gas Valves

Gas Valve Covers

Spark Switch

Standard Burner

Continued on the next page.

Crown Burner

Spark Switch

Actuator

Pry

Off

Valve

Actuator

Pull

Out

4-5

4. To remove a standard gas valve:

a) Remove the spark switch from the valve

you are accessing (see step 3).

b) Remove the six screws from the front

burner box access panel and remove

the panel.

d) Unlatch and disconnect the main wire

connector from the spark switches and

remove the switches.

Spark Switch

Connector

c) Disconnect the 1/2˝ gas outlet line t-

ting from the gas valve.

Access Panel & 6 Screws

d) Remove the screw from the gas mani-

fold clamp and remove the gas valve.

Gas Manifold

Clamp Screw

e) Check the rubber seal on the gas

valve stem and make sure that it is

not cracked, or torn. If so, replace the

seal.

Gas Valve

Seal

Gas Line

Fitting

4-6

5. To remove the Crown burner gas valve:

a) Remove the spark switch from the Crown

burner gas valve (see step 3c).

b) Remove the six screws from the front

burner box access panel and remove

the panel.

Access Panel & 6 Screws

c) Disconnect the two wire connectors

from the from the switch terminals on

the Crown burner gas valve.

d) Push the locking tab and lift the switch

off the Crown burner gas valve holder

pins.

e) Disconnect the two 1/2˝ gas line ttings

from the gas valve.

f) Remove the screw from the gas manifold

clamp and remove the Crown burner

gas valve.

g) Check the rubber seal on the Crown

burner gas valve stem and make sure

that it is not cracked, or torn. If so, re-

place the seal.

GY Wire

WH Wire

Locking Tab

Pins Switch

Crown Burner Gas Valve

Gas Line Fittings

Gas Manifold

Clamp Screw

Gas Valve

Seal

4-7

REMOVING THE POWER SUPPLY TRANSFORMER

AND THE SPARK MODULE

WARNING

1. Unplug cooktop or disconnect power.

2. Remove the cooktop (see page 4-2 for the

procedure).

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before

operating.

Failure to do so can result in death or

electrical shock.

Spark Module Power Supply Transformer

3. To remove the power supply trans-

former:

a) Unlatch and disconnect the 2-wire and

5-wire connectors from the transformer

(see the top right photo).

b) Remove the two screws from the trans-

former and remove it.

4. To remove the spark module:

a) Remove the two screws from the shield

and remove the shield.

b) Disconnect the burner ignitor wire con-

nectors, and the 8-, 4-, and 10-wire

connectors from the spark module

terminals.

c) Remove the two screws from the spark

module and remove the module.

5-Wire

Connector

2-Wire

Connector

Power Supply Transformer

Spark Module Shield

Screws

RF

Screw

Spark Module

RR

C

LR

LF

Screw

Not Used

8-Wire Connector 4-Wire Connector

10-Wire Connector

Ignitor Connectors

4-8

REMOVING THE GAS SHUTOFF VALVE

WARNING

1. Unplug cooktop or disconnect power.

2. Remove the cooktop (see page 4-2 for the

procedure).

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before

operating.

Failure to do so can result in death or

electrical shock.

Gas Shutoff Valve

3. Disconnect the two wire connectors from

the gas shutoff valve terminals (see the

top right photo).

4. Remove the manifold pipe. (The gas shutoff

valve is serviced with the manifold pipe)

(see page 4-11 removing standard burner

from cooktop for the procedure).

Wire Connectors

Locknut

Gas Shutoff Valve

Manifold Pipe Screws

5. Remove the burner assembly then 4 screws

securing manifold pipe.

4-9

REMOVING A SPARK IGNITOR FROM

STANDARD OR CROWN BURNER

WARNING

1. Unplug cooktop or disconnect power.

2. Remove the cooktop (see page 4-2 for the

procedure).

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before

operating.

Failure to do so can result in death or

electrical shock.

Standard Burners

Crown Burner

3. To remove spark ignitor from standard

burner.

a) Disconnect spark ignitor wire from spark

module.

Igniter Wires

Spark Module

b) Remove igniter retainer clip from stan-

dard burner.

Igniter

Igniter

Retainer

Clip

Igniter

Retainer

Clip

c) Remove igniter from standard burner.

Continued on the next page.

4-10

Igniter Wires

Spark Module

b) Disconnect two gas ttings from crown

burner.

Gas Fittings

Crown Burner

c) Remove two screws from crown burner

mounting plate.

Mounting Screws

d) Lift crown burner up and rotate to ex-

pose two screws on back of mounting

plate.

e) Remove two screws from back of

mounting plate attached to crown

burner and remove mounting plate.

Mounting Screws

f) Remove c-clip from crown burner igniter

to release igniter from crown burner.

4. To remove spark igniter from crown

burner.

a) Disconnect spark ignitor wire from spark

module.

C-Clip

g) Pull igniter and igniter wire out of top

of crown burner to remove.

4-11

REMOVING STANDARD OR CROWN BURNER

WARNING

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before

operating.

Failure to do so can result in death or

electrical shock.

1. Unplug cooktop or disconnect power.

2. Remove the cooktop (see page 4-2 for the

procedure).

Standard Burners

Crown Burner

3. To remove standard burner from

cooktop.

a) Remove gas regulator from gas inlet line.

b) Remove 4 mounting screws holding burner

assembly to base and 1 hold down clamp

screw holding gas line.

Mounting Screws

Mounting Screws

Hold Down

Clamp Screw

c) Remove 4 mounting screws located on

outside of burner box holding burner

supports to burner box.

d) Remove ground screw holding ground

wire to burner box.

e) Unlatch and disconnect the 2-wire

and 5-wire connectors from the

transformer.

Ground Screw

Continued on the next page.

5-Wire

Connector

2-Wire

Connector

Power Supply Transformer

4-12

g) Disconnect gas line tting from standard

burner.

h) Remove igniter from standard burner

(see removing a spark igniter from

standard or crown burner 4-9).

i) Turn burner assembly upside down on

protected surface.

j) Remove 2 screws from bottom of

standard burner attaching it to burner

support.

Mounting Screws

Gas Line Fitting

4. To remove crown burner from

cooktop.

a) Remove igniter from crown burner (see

removing a spark igniter from standard

or crown burner 4-9).

b) Remove crown burner from burner

assembly.

Mounting Screws

Mounting Screws

f) Lift burner assembly out of burner

box.

Burner Assembly

4-13

REMOVING THE POWER SUPPLY CORD

WARNING

1. Unplug cooktop or disconnect power.

2. Remove the cooktop (see page 4-2 for the

procedure).

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before

operating.

Failure to do so can result in death or

electrical shock.

Power Supply Cord

3. Remove the screw from the power supply

cord ground wire.

4. Press the locking tab on the power supply

cord connector and disconnect it from the

main connector.

5. Remove the strain relief from the power

supply cord and pull the cord out of the

burner box mounting hole.

Power Supply Cord

Connector

Ground Wire Screw

Strain Relief

4-14

— NOTES —

5-1

COMPONENT TESTING

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before operating.

Failure to do so can result in death or electrical shock.

SPARK SWITCHES

WARNING

Refer to page 4-3 for the procedure for access-

ing the spark switches.

1. Unplug cooktop or disconnect power.

2. Disconnect the spark switch 6-pin connec-

tor.

3. Set the ohmmeter to the R x 1 scale.

4. Rotate the valve to the setting shown in

the chart. Touch the ohmmeter test leads

to the indicated connector pins. The meter

should indicate an open or closed state.

Before testing any of the components, perform

the following checks:

The most common cause for control failure •

is corrosion on connectors. Therefore, dis-

connecting and reconnecting wires will be

necessary throughout test procedures.

All tests/checks should be made with a •

VOM or DVM having a sensitivity of 20,000

ohms-per-volt DC, or greater.

Check all connections before replacing •

components, looking for broken or loose

wires, failed terminals, or wires not pressed

into connectors far enough.

Resistance checks must be made with •

power cord unplugged from outlet, and

with wiring harness or connectors discon-

nected.

Test

Points

Switch

Location

Valve

Setting

Meter

Reading

Pins P2-1

& P2-7 LF

OFF Open (∞)

LITE Closed (0 Ω)

Pins P2-2

& P2-7 LR

OFF Open (∞)

LITE Closed (0 Ω)

Pins P2-3

& P2-7 C

OFF Open (∞)

LITE Closed (0 Ω)

Pins P2-5

& P2-7 RF

OFF Open (∞)

LITE Closed (0 Ω)

Pins P2-4

& P2-7 RR

OFF Open (∞)

LITE Closed (0 Ω)

6-Pin Connector

5-2

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before operating.

Failure to do so can result in death or electrical shock.

WARNING

POWER SUPPLY TRANSFORMERCROWN BURNER SWITCH

Refer to page 4-3 for the procedure for access-

ing the Crown burner switch.

1. Unplug cooktop or disconnect power.

2. Disconnect the wire connectors from the

switch terminals.

3. Set the Crown burner to the OFF position.

4. Set the ohmmeter to R x 1.

5. Touch the ohmmeter test leads to the switch

terminals. The meter should indicate an open

circuit(innite).

6. Set the Crown burner to the LITE position.

The meter should indicate a closed circuit

0 Ω

Refer to page 4-6 for the procedure for access-

ing the power supply transformer.

1. Unplug cooktop or disconnect power.

2. Disconnect the power supply transformer

primary (2-pin) connector.

3. Set the ohmmeter to the R x 1 scale.

4 . To u c h t h e o h m m e te r t e s t l e a d s to t h e t r a n s -

former connector pins. See transformer

table below.

Switch (N.O.)

Primary Connector

TRANSFORMER TABLE

SNOITIDNOCSTINUPYTTSETECNATSISER

Rp Primary Coil

Resistance 60 ±6Ω22 °C

Rs 1-2 Secondary Coil

Resistance 4.7 ± 0.5 Ω22 °C

Rs 2-3 Secondary Coil

Resistance 4.7 ± 0.5 Ω22 °C

Rs 4-5 Secondary Coil

Resistance 306 ±30Ω22 °C

6-1

DIAGNOSTICS & TROUBLESHOOTING

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before operating.

Failure to do so can result in death or electrical shock.

WARNING

DIAGNOSTICS

Disconnect power and perform the following

checks:

A potential cause of a control not function-•

ing is corrosion on connections. Observe

connections and check for continuity with

an ohmmeter.

All tests/checks should be made with a VOM •

or DVM having a sensitivity of 20,000 ohms

per volt DC or greater.

Check all connections before replacing com-•

ponents, looking for broken or loose wires,

failed terminals, or wires not pressed into

connectors far enough. Damaged harness

must be entirely replaced. Do not re-work a

harness.

Resistance checks must be made with power •

cord unplugged from outlet, and with wiring

harness or connectors disconnected.

IMPORTANT

Electrostatic Discharge (ESD)

Sensitive Electronics

ESD problems are present everywhere.

ESD may damage or weaken the elec-

tronic control assembly. The new control

assembly may appear to work well after

repairisnished,butfailuremayoccurat

a later date due to ESD stress.

Use an anti-static wrist strap. Connect •

wrist strap to green ground connection

point or unpainted metal in the appli-

ance.

-OR-

 Touchyourngerrepeatedlytoagreen

ground connection point or unpainted

metal in the appliance.

Before removing the part from its pack-•

age, touch the anti-static bag to a green

ground connection point or unpainted

metal in the appliance.

Avoid touching electronic parts or termi-•

nal contacts; handle electronic control

assembly by edges only.

W h e n r e p a c k ag i n g f a i l e d e l e c t r o n i c c o n -•

trol assembly in anti-static bag, observe

above instructions.

6-2

NOITCAESUAC ELBISSOPMELBORP

No spark when any control is turned.

.no si rewop kcehC.1.tinu ot rewop oN.1

2. Control connection not correctly plugged in 2. Check connector for contamination or loose connections.

3. Transformer not properly working.3. Check transformer coil resistances according to transformer table,

page 6-3.

.ytiunitnoc rof snoitcennoc dnuorg lla kcehC.4.noitcennoc dnuorg daB.4

5. Burners not properly grounded. 5. Check ground continuity.

6. Spark leads damaged, sparking onto nearby metal.6.Visually check in dimmed light for sparking to nearby metal.

7. Grease or dirt build-up around electrode.7.Clean and dry electrode and cap.

8. Spark gap to burner cap not correctly set. 8. Check if cap is correctly seated on burner.

No spark when one control knob is

turned.

1. Bad connection to switch harness or faulty reignition

control board.

1. Check to ensure switch harness connection is OK.

2. Check if wires are correctly attached to switch.

3. Check switch is correctly assembled on gas valve shaft.

4. Replace switch harness if necessary.

Power to ignition unit is OK.

One electrode is not sparking.

1. Faulty spark lead/electrode or faulty ignition unit 1. Easy check: To determine if ignition unit or lead is faulty, swap

spark lead to another terminal and check for spark.

Intermittent sparking after ignition 1. Generally the cause is a bad ground which can be

caused by a build-up of cooking oils, solids,

cleansers, etc.

1. Clean and dry all parts. Ensure burner is correctly seated.

raen eb tsum emalf :rebmemeR .edortcele dna renrub yrd dna naelC.2.dekcolb strop renruB.2

electrode to sense current.

lortnocnoitingiereht yb desnes tnerruc eht fi kraps ton lliw tinu ehT.3.gnidaer pma orcim woL.3

board drops below a certain level. This generally occurs at simmer or

when the ame is unstable due to winds, etc. Check on high power if

sparking stops. Adjust gas valve regulation screws. Clean and dry

burner and elctrode.

4. Spark gap to burner cap not correctly set 4. Check if cap is correctly seated on burner. Check electrode integrity.

5. Faulty reignition control board. 5. Replace after checking all the above.

Sparking occurs and burner does not

light.

.ylppus sag reporp yfireV.1.ecnailppa ot sag oN.1

.tset dna kcehC.2.detaes yltcerroc ton renruB.2

.edortcele naelc oslA .yrd dna naelC.3.ytrid ro tew trop renruB.3

Continual sparking after ignition 1. Electrode wire does not correspond to relevant

reignition control board output.

1. Check if the electrode wire is assembled according to electrode map

assembly instructions located close to reignition control board.

2. Burner ports blocked or wet and not allowing

electrode to sense the current.

2. Clean and dry ports and electrodes.

3. Spark gap to burner not correctly set.3. Check if cap is correctly seated on burner.

.ytiunitnoc rof snoitcennoc dnuorg lla kcehC.4.noitcennoc dnuorg daB.4

.ytirgetni edortcele yfireV.5.edortcele ytluaF.5

NOTE: The unit may still spark even if the spark lead is faulty, but it will

not detect ame.

6. Transformer not properly working.6. Check transformer coil resistances according to transformer table,

page 6-3.

7. Faulty reignition control board. 7. Replace and test (only after checking all of the above).

TROUBLESHOOTING

6-3

CAP

OUTER

SPREADER

BEAUTY

RING

CROSS

RING

INNER CROWN

SUPPORT

BURNER

BODY

ELECTRODE

SPRING

FASTEN SPRING

ELECTRODE ASSEMBLY FOR CENTER BURNER

CAP

ELECTRODE

INJECTOR

HOLDER

ELECTRODE

CLIP

ELECTRODE ASSEMBLY FOR

RF, RR, LF, LR BURNERS

SEE DETAIL B

A

A

DETAIL B

SECTION A-A

6.31 +0.70

-1.20 mm (0.248" +0.028

-0.047 )

1.70 +0.70

-1.20 mm (0.067" +0.028

-0.047 )

2.50±0.5mm (0.098"±0.019)

ELECTRODE GAP FOR RF, RR, LF, LR BURNERS

TRANSFORMER TABLE

SNOITIDNOCSTINUPYTTSETECNATSISER

Rp Primary Coil

Resistance 60 ±6Ω22 °C

Rs 1-2 Secondary Coil

Resistance 4.7 ± 0.5 Ω22 °C

Rs 2-3 Secondary Coil

Resistance 4.7 ± 0.5 Ω22 °C

Rs 4-5 Secondary Coil

Resistance 306 ±30Ω22 °C

ELECTRODE GAP FOR CENTER BURNER

6-4

— NOTES —

7-1

WIRING DIAGRAM & STRIP CIRCUIT

CONTROL POWER INDICATOR

CENTER POWER

ON INDICATOR

SEE OPERATION DIAGRAM 1 & 2

OPERATION DIAGRAM 1 OPERATION DIAGRAM 2

SWITCH ELECTRIC CONTACTS CLOSED SWITCH ELECTRIC CONTACTS CLOSED

15°±10° 0° 0°

230° 230°

165°±10°

HOT

SURFACE

CONTROL LOCK

HOLD FOR 5 SEC

ELECTRONIC CONTROL STRIP CIRCUIT

P2-10

P2-9

P2-8

P2-7

P2-6

P2-5

P2-4

P2-3

P2-2

P2-1

BK

W

GR

BR

BU

Y

OR

NEUTRAL

SOLENOID VALVE

LINE

HOT SURFACE

INDICATOR SWITCH

PN 8286917

SEE OPERATION DIAGRAM 2

SWITCHHARNESS

PN8286687

SEE OPERATION

DIAGRAM 1

RF BURNERSWITCH

RR BURNERSWITCH

CENTER

BURNER SWITCH

LR BURNERSWITCH

LF BURNER SWITCH

BK

GY

GY

WW

W

7-2

SEDORTCELE

SROTINGI

RENRUB FR

RENRUB RR

RENRUB RETNEC

RENRUB RL

RENRUB FL

RB

UB

YG

Y

OR

S5

S4

S3

S2

S1

ELECTRODES OUTPUT

7896828 NP SSENRAH ECAFRETNI RESU

ROTACIDNI NO RENRUB RR

ROTACIDNI NO RENRUB FR

6666828NP IU

KCOLLORTNOC

ROTACIDNI NO RENRUB RETNEC

ROTACIDNI ECAFRUS TOH

ROTACIDNI NO RENRUB RL

ROTACIDNI NO RENRUB FL

IJ

HOT

ECAFRUS

KCOLLORTNOC

C

ES 5 ROF DLOH

RETSET LOE

ROTCENNOC

KB

W

YG

OR

V

R

RG

W

COMMUNICATION

1-4P

2-4P

3-4P

4-4P

5-4P

6-4P

8-4P

7-4P

DRAOB LORTNOC NOITINGIER

9286

828 NP

1-1P

2-1P

3-1P

4-1P

POWER

R

UB

R

OR

KB

RG

W

YG

KB

RB

UB

YG

Y

OR

01-2P

9-2P

8-2P

7-2P

6-2P

5-2P

4-2P

3-2P

2-2P

1-2P

REMROFSNART

0966828 NP

.4 EGAP,ELBATREMROFSNART EES

R 1

UB 2

R 3

RB 4

KB

W

W

EVLAVDIONELOS

DESOLC YLLAMRON

2838579 NP

ECAFRUS TOH

HCTIWS ROTACIDNI

8507828 NP

W

W

HCTIWS RENRUB FR

HCTIWS RENRUB RR

RETNEC

HCTIWS RENRUB

HCTIWS RENRUB RL

HCTIWS RENRUB FL

SSENRAH HCTIWS

7866828 NP

DROC REWOP

2966828 NP

L N

DNG

BK

GR

W

CONTROL CONNECTION

RO 5

ELECTRONIC CONTROL WIRING DIAGRAM

ELECTRODE

TRANSFORMER

RELAYCONTACTS

SOLENOID VALV E

SWITCH

GROUND (CHASSIS)

PLUG WITHFEMALE

CONNECTOR

RECEPTACLE WITH

MALE CONNECTOR

SYMBOLS

WIRING DIAGRAM

IN THE UNITED STATES:

FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL:

FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER’S HOME CALL:

THE TECHNICAL ASSISTANCE LINE: 1-800-832-7174

HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN

AUTHORIZED IN-HOME SERVICE PROFESSIONAL

FOR LITERATURE ORDERS:

PHONE: 1-800-851-4605

FOR TECHNICAL INFORMATION AND SERVICE POINTERS:

www.servicematters.com

IN CANADA:

FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL:

1-800-461-5681

FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER’S HOME CALL:

THE TECHNICAL ASSISTANCE LINE: 1-800-488-4791

HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN

AUTHORIZED IN-HOME SERVICE PROFESSIONAL

FOR WHIRLPOOL PRODUCTS: 1-800-253-1301

FOR KITCHENAID PRODUCTS: 1-800-422-1230

FOR ROPER PRODUCTS: 1-800-447-6737

PRODUCT SPECIFICATIONS

AND

WARRANTY INFORMATION SOURCES