505271 Catalog

2014-07-05

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Catalog Cover05_001_188

6/10/05

5:10 PM

Page 1

Product Catalog 2005-2006
Milwaukee Electric Tool Corporation

M I L W A U K E E

E L E C T R I C

T O O L

C O R P O R A T I O N

13135 West Lisbon Road • Brookfield, WI 53005-2550 • Phone: 262-781-3600 • Fax: 262-783-8555 • CUSTOMER SERVICE: Phone: 800-SAWDUST • Fax: 800-638-9582
CANADA: 755 Progress Avenue • Scarborough, Ontario M1H 2W7 • Phone: 416-439-4181 • Fax: 416-439-6210
MEXICO: Blvd. Abraham Lincoln, #13 • Colonia Los Reyes, Zona Industrial • Tlalnepantla, C.P. 54073 • Edo. de Mexico • Telefono (55) 5565-1414 • Fax (55) 5565-0925

www.milwaukeetool.com

CAT2005-06/6-05/350M/VH/Printed in U.S.A.

M I LWA U K E E

E L E C T R I C

T O O L

C O R P O R AT I O N

HAMMER-DRILL

CIRCULAR SAW

Finally, a cordless band saw that’s
as fast and powerful as Milwaukee’s
corded. V28 gives you 4-3/4” x
4-3/4” deep-cutting capacity for
high speed cutting where and when
you need it.

The V28 hammer-drill provides awesome
power with its 28 volt motor giving you
600 in.-lbs. of max. torque and up to
27,000 BPM. It drills up to twice the
number of holes as an 18 volt.

Cut faster, longer and with
more power than any 24 volt
saw on the market. Get up to
twice the run time of an 18 volt
with no extra battery weight.

V28 LITHIUM-ION BATTERY
Awesome power and up to twice the
run time of an 18 volt with no extra
battery weight.

THE MOST POWERFUL CORDLESS
TOOL SYSTEM ON THE PLANET

BATTERY FUEL GAUGE

CHOOSE FROM SIX
POWERFUL TOOLS

RUN TIME

18V NiCd

V28Power.com
Introducing the revolutionary V28 Lithium-Ion line of cordless tools. The most powerful cordless tool system on the
planet. Awesome power and up to twice the run time of an 18 volt with no extra battery weight. With a complete system of 6 new cordless tools to choose from, now you can work in ways you’ve never imagined. Just don’t get too carried
away. Experience the revolution yourself at V28Power.com or see your local distributor. Move to a higher power.

BAND SAW

Don’t let the power go to your head.

THE NEXT CORDLESS

V28 Li-ion

Page 1

COMPARE THE
DIFFERENCE

5:12 PM

INTRODUCING
REVOLUTIONARY
28 VOLT LITHIUM-ION
TECHNOLOGY.

6/8/05

V O LT S

Catalog Cover05_002_187

REVOLUTION IS HERE.
IMPACT WRENCH

SAWZALL RECIP SAW

ROTARY HAMMER

Unbelievable torque, at over 300+
ft.-lbs. it sets the standard for
cordless impact wrenches. With its
exclusive reversible battery it offers
the ultimate in balance.

At 3000 SPM, it’s faster cutting
than most corded models. With
up to twice the run time, it
means increased productivity
no matter what you cut or
where you cut it.

It’s coming. The most powerful
cordless rotary hammer in its weight
class will be available early 2006.

Everything you thought about cordless tools has changed. In creating the new V28 Lithium-Ion line, we challenged ourselves
to give you what you’ve been demanding, cordless power that performs like a corded tool. The result? 28 volts of awesome
power, up to 2X the run time of an 18 volt with no extra battery weight and a battery fuel gauge that tells you when it’s time to
recharge. Plus, with fade-free power, unlike NiCd, your last use is as powerful as the first. Take a test drive at V28Power.com.

THERE

AREN'T
MANY JOBS THAT
REQUIRE A GUY TO
BE JUST AS TOUGH
AS HE IS SMART.

Rodney Dangerfield gets none of it, Aretha Franklin asks for it, and the
trades definitely need it. We’re talking about a little R-E-S-P-E-C-T.
If you’ve seen our new ads or been to a recent Milwaukee event, you
might have noticed a new look, featuring real tradesmen. It revolves
around respect for what you do, both on and off the job site.

Researching The Trades
Milwaukee interviewed hundreds of trades people across the country,
many of them Heavy Duty Club Members, asking about your jobs, your tools,
and what is important to you. Here’s what you told us: You like your jobs,
your independence from an office and even the changes in weather. You like
the guys you work with and the challenges you face when the blueprints
aren’t right. You have fun, but you’re not the loud mouth braggart shown in
beer commercials. More realistically, you like using your experience and
skills to help apprentices and others in your communities. You’re dedicated and take great pride in your work, even to the point of photographing a
job or taking your family to see it. But your biggest frustration is people who
don’t value the knowledge, effort and experience it takes to build bridges
or their homes. Your job is just as important to our society as a teacher,
doctor or a lawyer. Your tools are important as well, and you rely on them
each day to perform without returning or repairing tools that fail.
With your average age at 47, the trades have a potential crisis in
the making, as you retire in the next 10–15 years. Vo-tech schools tell
us that fewer young people than ever are entering the trades, partly
because the Nintendo generation hasn’t been sold on all that the
professional trades offer.

Building The Next Generation
At the end of this research, we knew that although Milwaukee has
always respected the trades, we could help get the message through to
everyone else, that work in the trades is challenging and rewarding, especially for the next generation of professionals. Milwaukee can help get more
recognition and respect for what you do through our communication efforts.
We understand our business can only be as strong as the trades.

A Message With Meaning
Other power tool companies focus only on their latest products’ features
and benefits. We developed the Respect message to show the value of honest labor, your pride in workmanship and the passion and dedication you
bring to your job. We hope to elevate the trades and raise the consciousness of trade careers as an option. As you told us, a career in the trades
beats many jobs in the service sector or dwindling manufacturing jobs.
They can be more rewarding than white-collar careers in many ways, too.
Working closely with Vo-tech schools, trade associations, unions,
Habitat-for-Humanity and Fire and Rescue training we plan to convey the
“Respect for the Trades” message in all of our brand communications from
trade ads, calendars, T-shirts and screen savers to Vo-tech recruitment
posters.

mobile training center and also has extensive areas for contractors to test
new products. It is designed with three separate zones that feature the
Milwaukee Experience – a job-site themed theater for video presentations,
a training facility/ display area and a product testing area.
Additionally, Milwaukee intends to elevate the trades and raise the consciousness of trade careers as an option. The Red Zone Experience is being
used to promote to potential students the benefits and rewards of careers
in the trades using Milwaukee’s Respect for the Trades message.
Visit the Milwaukee website to see when the Red Zone Experience will
be in your area.

V28™ Tools, An Example Of Innovation
Of course, Milwaukee will continue to build nothing but heavy-duty
tools. Unlike competitors who spend millions on marketing hype, we have
always focused on end-user research, innovative designs and quality components to solve everyday problems. We respect tradesmen through manufacturing tools designed with better ergonomics, anti-vibration handles,
lower noise ratings and dust collection bags as well as innovative, productivity enhancing features such as adjustable handles. You work hard
enough and we need to provide tools that are faster, easier and safer, as
well as more comfortable to use.
An example of this innovation continues with the development of the
revolutionary V28™ Lithium Ion Cordless Tool System after nine years of
research and development. As the first power tool company to successfully harness the power of lithium for high amp draw power tool applications,
we offer measurable productivity increases. The V28 line provides 40–50%
more power and up to 2X the run time of 18 volt batteries. With
V28 battery technology, nearly 40 years after the initial development
of cordless tools, cordless power is finally beginning to fulfill its
original promise.

Service/Support
You also told us how important it is for manufacturers to stand behind
their products. We understand that you need your tools to last day in and
day out, for this reason serviceability is designed into every tool we produce. If a problem does arise, we offer the largest authorized service network available to get you and your tool back on the job fast, because we
recognize your time is money.

Helping Our Communities
And like you, our employees help our communities, quietly and without
hype. We annually support Habitat for Humanity, SIDS, Special Olympics,
United Way, PBS television and more. We give back to our communities
through hurricane and other disaster relief efforts with tools, vehicles, volunteers and financial aid. After all, we all share the same vision of building our communities…

PRIDE

IN WORKMANSHIP.

LABOR.

Red Zone Experience
To get the message out we’ve launched the Red Zone Experience, a 53foot interactive mobile event and training vehicle designed to provide
hands-on testing of Milwaukee tools for professional tradesmen and
women. The Red Zone Experience offers power tool application and safety
training as well as provides the latest new product innovations from
Milwaukee. The 53-foot trailer has pop-out sides that expand the rig into a

THESE

DEDICATION

RESPECT

FOR HONEST

TO MAKING A DIFFERENCE.

ARE THE BELIEFS WE SHARE WITH THE

PROFESSIONAL MEN AND WOMEN WE SERVE.

Milwaukee
nothing but heavy duty

THE BENEFITS OF
MEMBERSHIP
HEAVY DUTY CLUB:
OUR PLEDGE TO YOU

Join an
elite group
of power tool
users
IT’S FREE AND YOU’LL GET ...
• A Postage Pre-Paid
warranty card
• On-Line Warranty
Registration
• A Newsletter full of
tool tips, tool testimonials
and the latest new product
information
• “Members Only” Special
Offers on power tools,
accessories and apparel
• To help test new tools

You work hard day in and day out and expect your tools to work as hard as you do. As
a Professional Tool User you expect your tool to be durable, reliable and HEAVY DUTY...in
other words a MILWAUKEE.
The Heavy Duty Club provides a special forum for users like you. Become a member
of Milwaukee's Heavy Duty Club and you'll become part of an elite group of power tool
users.
The Heavy Duty Club is a way to share new tool information, tool tips and valuable input that’s
key for us to develop tools that better meet your needs. In return we will offer member specials,
updates on promotions, a commitment to a little fun and you’ll receive:
• A Newsletter packed with useful tool tips
and new tool information
• Special “Members Only” Access to
the Heavy Duty Club Web Site
• Special “Members Only” Offers for
Milwaukee tools, accessories and gear
• Contests And Discount Coupons
• The opportunity to Win Tools And
“Milwaukee Gear”
• Store And Register All Your Tools in
“My Tool Box”

• Tool Tips and techniques from tool maintenance
to specific tool or accessory applications
• A Heavy Duty Club “Tool Talk” Board for
members to discuss power tool questions,
solutions and information to aid other tool users.
• Magazine Articles on tools and the latest
Club News
• Tool Testimonials from Milwaukee users that
redefine durable, reliable and HEAVY DUTY
• Take surveys to help us make Tools That
Meet Your Needs

As a member, let us know what you think. This is your club, and we pledge to keep it
useful, fun and helpful to you.

FOR EVEN MORE INFORMATION ON OUR PRODUCTS
TRY OUR WEBSITE AT: www.milwaukeetool.com
• Join The Heavy Duty Club Online And
Receive Special “Member Only” Offers,
Access To “Tool Tips” And The Latest New
Products.
• Find An Online Or Local Distributor
• Learn About Milwaukee
• Find Warranty And Service Information
Including Service Parts Lists, Wiring
Instructions And Operators Manuals
• Tool Comparisons
• Brochures, Interactive Demos
• Related Articles
• Suggested Accessories
• Tool Training Online
• Screen Savers, Wallpapers and More!

HEAVY-DUTY WARRANTY
FACTORY SERVICE/SALES SUPPORT:
1-800-SAWDUST
Monday – Friday • 6:00 AM – 6:30 PM • CST

THE INDUSTRY’S BEST HEAVY-DUTY WARRANTY!
FIVE-YEAR TOOL LIMITED WARRANTY
Every MILWAUKEE tool is tested before leaving the factory and is warranted to be free from defects in material and workmanship. MILWAUKEE will repair or replace (at
MILWAUKEE’s discretion), without charge, any tool (including battery chargers) which examination proves to be defective in material or workmanship from for five (5) years
after the date of purchase. Return the tool and a copy of the purchase receipt or other proof of purchase to a MILWAUKEE Factory Service/Sales Support Branch location or
MILWAUKEE Authorized Service Station, freight prepaid and insured. This warranty does not cover damage from repairs made or attempted by other than MILWAUKEE
authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents. Certain parts of certain tools, such as but not limited to o-rings, seals,
bumpers, and driver blades for MILWAUKEE nailers and stapling tools, are considered normal wear and tear items not covered by this warranty.
The warranty period for V28 Li-Ion Battery Packs is two (2) years from the date of purchase. The warranty period for Ni-Cd Battery Packs, Flashlights, Radios, and
Professional Hoists (lever, chain, and electric) is one (1) year from the date of purchase.
THE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN ARE EXCLUSIVE. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, OR
CONSEQUENTIAL DAMAGES OR FOR ANY EXPENSES, LOSSES OR DELAYS INCIDENTAL TO ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT, INCLUDING BUT
NOT LIMITED TO LOSS OF PROFITS.
THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, OR CONDITIONS, WRITTEN OR ORAL, EXPRESS OR IMPLIED. WITHOUT LIMITING THE
GENERALITY OF THE FOREGOING, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE AND ALL
OTHER IMPLIED WARRANTIES.
This warranty gives you specific legal rights. You may also have other rights that vary from state to state and province to province. In those states that do not allow
the exclusion of implied warranties or limitation of incidental or consequential damages, the above limitations or exclusions may not apply to you. This warranty
applies to the United States, Canada, and Mexico only.

1-YEAR FREE MAINTENANCE
Consists of electrical safety checks and performance tests. Available only at Milwaukee Service/Sales Support Branches.
MILWAUKEE DISTRIBUTORS:
MILWAUKEE Electric Tools are sold only through Authorized Distributors with
experienced personnel to assist you in selecting the proper tools for your specific
requirements and that maintain well-balanced inventories of tools for fast delivery.

OPERATING INSTRUCTIONS:
An operator’s manual is furnished with each MILWAUKEE Electric Tool. Please
read it carefully for best care and performance. IMPORTANT—Pay particular
attention to all safety warnings before operating any power tool.

Look for your nearest MILWAUKEE distributor
in the Yellow Pages—under “Tools - Electric.”

HORSEPOWER:
Horsepower ratings in this catalog refer to the maximum horsepower output
developed by the tool and not the power developed at rated current.

Or visit out website www.milwaukeetool.com
and click on Where to Buy

CORPORATE NAMES & TRADEMARKS
All trademarks and registered trademarks are the property of the Milwaukee
Electric Tool Corporation. © 2005 Milwaukee Electric Tool Corporation

LISTED:
MILWAUKEE Heavy-Duty Tools bearing the monograms of Underwriters’
Laboratories, Inc., or Canadian Standards Association are listed by their
testing laboratories as having complied with their standards
for safety. Milwaukee Electric Tool Corporation certifies
that all tools comply with O.S.H.A. and U.L. requirements.

44 MAGNUM ™
BODYGRIP ®
CLIP-LOK ™
EAGLE ™
ENDURANCE ®
FAT PACK ™
GRIP-LOK ™
HAWG WASH ®
HAWK ®
HEX GRIP ™
HOLE HAWG ®
JOB SAW ™

MILWAUKEE MOTORS:
All MILWAUKEE corded tool motors are universal type and will run equally well
on DC or AC (20 to 60 Hz) except those used on Bench Grinders, Water Pumps,
Vacuum Pumps and Hoists. Tools with switches or controls requiring AC
operation are indicated as “AC” or “AC Only” under the tool’s specifications.
GENERAL INFORMATION:
The Milwaukee Electric Tool Corporation reserves the right to make any change
or improvements to its products without incurring any liability or obligation
whatever and without being required to make any corresponding changes or
improvements in products previously manufactured or sold.

LOK-TOR ®
MAGNUM ®
MILWAUKEE ®
NOTHING BUT HEAVY DUTY ®
POWER-TIGHT ™
QUIK-LOK ™ (blade clamp)
QUIK-LOK ® (cord)
ROTO-LOK ®
ROUTERSTATION ™
SAWZALL PLUS ®
SAWZALL ®
SAWZALL - THE HATCHET ®

SHARP-FIRE ®
SMART START ™
STEEL HAWG ®
SUPER HAWG ®
SUPER SAWZALL ®
SUPER SHARP ®
SUPER-TOUGH ®
THE AX ™
THE TORCH ®
THE RED ZONE ™
THUNDERBOLT ®
THUNDERMAX ™

TILT-LOK ™
U.S.1 ®
V28 ™
VAC-U-RIG ®

TRADE ASSOCIATIONS:

MILWAUKEE SYMBOLS AND ICONS USED IN CATALOG:

Double
Insulated

1 Battery
Included

2 Batteries
Included

Battery
Charger

3-Wire
Grounded

Twist-Lok
Plug Type

Quik-Lok®
Cord

Reversing

Steel Carrying
Impact
Case
Resist. Case

Use Spline
Drive Bits

Use SDS
Drive Bits

Contractor
Bag

1 Sawzall
Blade

2 Sawzall
Blades

25 Sawzall
Blades

Vibration
Isolation

Use Hex
Drive Bits

Round
Hex Bits

Collared
Hex Bits

Circle Saw
Blade Included

Side Handle
Included

Tools with this designation have built-in
hi-tech electronic switching and speed
control components.

Tools featuring the “Available
Cordless” symbol are also available
as a cordless product. The page
number will appear with the symbol.

HEAVY-DUTY
TOOL AND ACCESSORY INDEX
www.milwaukeetool.com

CONTRACTOR ACCESSORIES
Job Site Armor ™/Personal Protective Equipment:
Safety Eyewear ........................................................................................39
Hearing and Respiratory Protection ..........................................................39
Work Gloves ..............................................................................................39
Misc. Accessories, Holsters, Gloves,Tool Belts, Organizers ..................35, 40
CORDLESS & ACCESSORIES
28 Volt Tools - V28™ ........................................................................2-3, 10-16
18 Volt Tools ............................................................................................17-26
18 Volt Combo Kits ............................................................................18-19, 21
14.4 Volt Tools ........................................................................................28-30
12 Volt Tools ..........................................................................................32-33
2.4 Volt Tools ................................................................................................34
2.4 Volt Accessories ......................................................................................34
Batteries..................................................................................................34-35
Chargers............................................................................................16, 35-36
Chucks for Cordless Tools ............................................................................38
Contractor Bags and Carrying Cases ......................................................19, 37
Job Site Radio ........................................................................................19, 27
Work Lights ............................................................................................16, 31
DIAMOND CORING EQUIPMENT ..................................92-96
DRILLS, ACCESSORIES & BITS
1/4" Drills ....................................................................................................45
3/8" Drills ..............................................................................................41, 44
1/2" Drills ..............................................................................41-43, 47, 50-52
1/2" Drills with R.A.D. ..................................................................................48
3/4" Drills ....................................................................................................50
1-1/4" Drills..................................................................................................50
Angle Drive (R.A.D.) Conversion Units............................................................49
Auger Bits ....................................................................................................56
Bellhanger Bits..............................................................................................57
Cable Bits......................................................................................................57
Carbide-Tip Cutters ......................................................................................61
Carbide-Tip Masonry Bits..............................................................................67
Chucks and Keys ..........................................................................................54
Drain Cleaner & Accessories ........................................................................46
Drill Bit Sets ............................................................................................65-66
Electricians’ Bits ..........................................................................................56
Flat Boring Bits ............................................................................................57
Forstner Bits..................................................................................................62
Hole Saws ..............................................................................................58-61
Quik-Lok® Cords ..........................................................................................51
R.A.D. Drill Attachments ................................................................................53
Selfeed Bits ..................................................................................................55
Step Drill Bits ................................................................................................62
Twist Drill Bits..........................................................................................63-66
Wire Brushes – 1/4" Shank ..........................................................................67
ELECTROMAGNETIC DRILLS & ACCESS. ......133-138
FASTENING
Adjustable Clutch Screwdrivers ....................................................................73
Drywall Screwdriver ......................................................................................72
General Purpose Screwdrivers ......................................................................71
Impact Wrenches ....................................................................................75-76
Screwdriver Accessories..........................................................................73-74
Sharp-Fire® Systems and Accessories ....................................................68-70
HAMMERS
1/2" Hammer-Drills ......................................................................................77
3/4" SDS Rotary Hammer ............................................................................80
7/8" SDS Rotary Hammers............................................................................79
1" SDS Rotary Hammers ..............................................................................80
1-1/8" SDS Rotary Hammer..........................................................................81
1-1/2" Rotary Hammers ..........................................................................85-86
1-3/4" Rotary Hammers................................................................................84
Combination and Demolition Hammers ....................................................89-90
44 Magnum™ SDS Bits..................................................................................82
HAMMERS ACCESSORIES & BITS
Demolition Accessories............................................................................90-91
Hammer Accessories (Chucks, Cases, Cords etc.) ........................................78
Hex Shank Bits..............................................................................................78
L.H.S. Components. ......................................................................................88

HAMMERS ACCESSORIES & BITS (continued)
SDS Bits ..................................................................................................81-83
SDS-Max Bits ....................................................................................83, 87-88
Spline Bits ........................................................................................83, 87-88
HEAT GUNS & ACCESSORIES ....................................167-168
HEAVY DUTY CLUB ..........................................................................6
LIFTING TOOLS
Hoists, Trolleys & Slings ......................................................................169-171
METALWORKING & ACCESSORIES
4-1/2" and 5" Sander/Grinder ............................................................143-145
6" Right Angle Grinder ..............................................................................146
7" and 9" Sanders and Grinders..........................................................147-150
8" Metal Cutting Circular Saw ....................................................................139
8" Metal Cutting Circular Saw Blades ........................................................119
Bandfile and Belts ......................................................................................142
Cut-Off Machines & Wheels ................................................................140-141
Diamond Blades..................................................................................119, 156
Die Grinders, Accessories and Points ..........................................................159
Grinder Accessories, Guards and Discs ................................................155-156
Sander Accessories and Discs ....................................................................151
Sanding/Grinding Accessories:
Flap Discs ..............................................................................................153
Type 1 and Type 27 Abrasive Grinding / Cut-off Wheels ..........................154
Wire Brushes and Wheels........................................................................152
Straight Grinder and Accessories ................................................................158
NIBBLERS & ACCESSORIES ..............................................161
POLISHERS & ACCESSORIES............................................157
RADIO ....................................................................................................19, 27
ROUTERS, BITS & ACCESSORIES..........................126-132
SANDERS & ACCESSORIES ........................................123-125
SAWS & ACCESSORIES
7-1/4" Circular Saws ..........................................................................110-111
8" Metal Cutting Circular Saw ....................................................................139
8-1/4" Circular Saw ..................................................................................112
10-1/4" Circular Saw ..................................................................................112
Abrasive Cutting Wheels..............................................................................119
Band Saws..................................................................................................108
Band Saws Blades ......................................................................................109
Chain Saw & Accessories............................................................................106
Circular Saw Blades ....................................................................................118
Diamond Blades..........................................................................................119
Hack Saw Frames & Blades ........................................................................107
Jig Saws ....................................................................................................120
Jig Saw Blades....................................................................................121-122
Job Saw, Blades and Accessories ..............................................................107
Miter Saws ..........................................................................................114-116
Miter Saw Accessories ........................................................................115-116
Miter Saw Blades........................................................................................118
Panel Saw and Accessories ........................................................................117
Sawzall® – Reciprocating Saws ............................................................97-101
Sawzall® Reciprocating Saw Accessories ....................................97-98, 105-106
Sawzall® Reciprocating Saw Blades ........................................................102-104
Worm Drive Circular Saws ..........................................................................113
SHEARS & ACCESSORIES ....................................................160
VACUUM CLEANERS & ACCESSORIES ............162-166
WOODWORKING
Sanders & Accessories ........................................................................123-125
PREMIUMS-HEAVY DUTY GEAR ......................................186
WARRANTY................................................................................................7
WEBSITE INFORMATION..............................................................6
SERVICE
Branches/Sales Support ..............................................................................172
Service Stations ..................................................................................173-185

Quality for you —
Environmentally
friendly for your
future.

OUR PRODUCTS ARE DESIGNED, MANUFACTURED AND
SERVICED TO MINIMIZE IMPACT ON THE ENVIRONMENT.

HEAVY-DUTY
TOOL INDEX BY CATALOG NUMBER
CAT. NO.

49-24-0200
0100-20
0101-20
0200-20
0201-20
0202-20
0233-20
0234-6
0235-21
0244-1
0299-20
0300-20
0302-20
0375-6
0379-1
0566-1
0567-1
0602-22
0612-22
0612-26
0614-20
0614-24
0616-20
0616-24
0622-20
0622-24
0624-20
0624-24
0624-249
0719-20
0719-22
0724-20
0724-24
0729-20
0729-21
0730-20
0730-22
0779-20
0779-22
0901-24
0901-28
0902-24
0902-28
0903-28
0912-29
0923-25
0923-29
0928-29
0934-29
1001-1
1007-1
1101-1
1107-6
1109-20
1109-24

PAGE NO.

19, 27
45
45
44
44
44
44
42
42
42
43
43
43
41
41
46
46
32
30
30
29
29
29
29
20
20
19, 20
20
20
12
12
11
11
15
15
14
14
13
13
18
18
18
18
18
18
18
18
16
18
47
47
47
47
25
25

CAT. NO.

1250-1
1610-1
1630-1
1660-6
1663-20
1670-1
1675-6
1676-6
1680-20
1680-21
1854-1
2404-1
3002-1
3102-6
3107-6
3109-20
3109-24
3300-1
4004
4005
4079
4090
4094
4096
4097-20
4115
4115-22
4120
4120-22
4125
4130
4136
4202
4203
4204-1
4206-1
4208-1
4209-1
4210-1
4253-1
4262-1
4270-20
4270-21
4292-1
4297-1
5192
5194
5196
5211
5223
5243
5314-21
5315-21
5315-22
5318-21

PAGE NO.

47
50
50
50
50
51
51
51
52
52
50
50
48
48
48
25
25
48
92
92
92
92
92
92
92
95
95
95
95
94
94
94
135
135
133
133
134
134
134
135
135
136
136
135
135
159
159
159
158
158
158
86
85
85
86

CAT. NO.

5321-21
5321-22
5327-21
5336-22
5337-21
5338
5339-21
5340-21
5342-21
5345-21
5346-21
5359-21
5360-21
5361-20
5361-24
5362-6
5366-21
5368-21
5368-22
5378-20
5378-21
5381-20
5381-22
5383-21
5387-20
5387-22
5455
5460-6
5540
5615-20
5615-21
5615-29
5616-20
5616-21
5616-29
5619-20
5619-29
5625-20
5625-29
5936
6010-6
6016-6
6017-6
6018-6
6019-6
6065-6
6066-6
6072
6078
6080-20
6081-20
6082-20
6086-20
6088-20
6089-20

PAGE NO.

CAT. NO.

85
85
90
90
89
90
89
89
89
84
84
81
81
26
26
80
79
79
79
77
77
77
77
80
77
77
157
157
157
127
127
127
127
127
127
126
126
126
126
124
124
123
123
123
123
148
148
147
147
149
149
149
150
150
150

6101-6
6125
6140-6
6141
6145
6148-6
6149-6
6149-20
6151
6153-20
6154-20
6155-20
6156-20
6160-20
6176-20
6180-20
6190-20
6215
6225
6226
6230
6232-6
6236
6238
6266-22
6268-22
6276-21
6310-20
6310-22
6320-20
6320-22
6370-20
6370-21
6375-20
6375-21
6376-20
6377-6
6378
6390-20
6390-21
6391-21
6394-21
6405-6
6460
6480-20
6486-20
6490-6
6494-6
6497-6
6509-20
6509-22
6514-20
6514-21
6514-29
6515-20

PAGE NO.

142
125
145
145
145
144
144
144
144
143
143
143
143
146
140
140
141
106
108
108
108
108
108
108
120
120
120
19, 23
23
19, 23
23
139
139
111
111
111
113
113
110
110
110
110
112
112
117
117
116
115
114
101
101
19, 21
21
21
19, 22

CAT. NO.

6515-27
6515-99
6519-22
6523-21
6524-21
6536-21
6538-1
6539-6
6540-1
6545-6
6546-6
6547-1
6547-22
6560-20
6560-21
6560-23
6560-24
6580-20
6581-20
6702-20
6703-20
6706-20
6707-20
6708-21
6740-20
6742-20
6790-20
6791-21
6805
6815
6850
6880
6890
8911
8912
8925
8926
8927
8934-6
8936-20
8938-20
8945
8950
8955
8965
8975-6
8977-20
8978-20
8980
8985
8988-20
9070-20
9071-20
9072-20
9072-22

PAGE NO.

22
22
99
97
99
98
34
34
34
34
34
34
34
33
33
33
33
73
73
68
68
68
68
68
71
72
71
71
160
160
160
161
161
162
162
162
163
163
163
163
163
164
162
162
162
167
167
168
167
167
168
75
75
75
75

CAT. NO.

9075-20
9078-20
9078-22
9079-20
9079-22
9079-23
9081-20
9081-22
9082-20
9082-22
9083-20
9083-22
9092-20
9099-20
9099-23
9560
9561
9562
9565
9566
9567
9568
9570
9571
9572
9573
9621
9641
9661
9667-20
9668-20
9669-20
9670-20
9671-20
9672-20
9673-20
9674-20
9675-20
9676-20
9677-20
9678-20
9679-20
9680-20
9681-20
9682-20
9683-20
9684-20
9685-20
9686-20
9687-20
9688-20
9689-20
9690-20
9691-20

PAGE NO.

76
24
24
24
24
24
28
28
28
28
28
28
76
24
24
170
170
170
170
170
170
170
170
170
170
170
170
170
170
169
169
169
169
169
169
169
169
169
169
169
169
169
169
169
169
169
169
169
169
169
169
169
169
169

THE REVOLUTION STARTS HERE
NEW Cordless Tool System With
Lithium-Ion Battery Technology
CONSISTENT POWER
■ Unlike NiCd batteries, V28 Li-ion
batteries maintain their power
level throughout their entire discharge cycle. The last cut (hole
drilled, etc.) feels as powerful
as the first. This means more
productivity per battery.

Only Seven 4 Volt Li-ion Battery Cells
Are Required To Power The V28
Battery. (Most 18V NiCD Batteries
Require 15 Separate Cells – A Much
More Complex Design.)

UP TO 2X THE RUNTIME OF 18V
■ Milwaukee’s 28 volt, 3.0 Amp-Hr. battery has up to 2x the run
time of comparable 18V, 2.4 Amp-Hr. NiCd packs. (See
Independent Test Data on each tool from Intertek Testing Service.)
LONGER PACK LIFE
■ The combination of Milwaukee’s specialized high power LithiumIon battery cells and our performance optimizing circuit, provides
up to 2-1/2 times more lifetime work output when compared to
today’s 18V NiCd.
COMPACT Li-ion POWER
■ Lighter weight than 18V NiCd and NiMH Packs.

4-Point Battery Strap Welds Per
Cell Ensures Job Site Durability

NO MEMORY EFFECT
■ V28 Li-ion Batteries can be charged at any time without creating
a memory effect, regardless of the pack’s current charge level.

Li-ion

NiCd

One 4V,
3 amp-hr. cell

Four and a half 1.2V,
2.4 amp-hr. cells

FEWER CELLS,
LESS THAN HALF
THE WEIGHT
One V28 Lithium-Ion
cell can do the same
work as four and
one-half standard
NiCd cells.

Encapsulated
Electronics
Are Protected From
Vibration, Debris And
Moisture

Performance Optimizing
Circuit Maintains Cell
Balance
Latches Quickly
And Easily Release
The Battery

Performance Optimizing
Circuit Improves Run Time
And Prolongs Battery Life

Heavy Duty Construction
Withstands Up To 10' Drop
Battery Fuel Gauge Shows
How Much Charge Is Left – No
More Guessing Which Battery
Is Fully Charged

NO. 48-11-2830
LONGER PACK LIFE/2 YEAR BATTERY WARRANTY
■ The combination of Milwaukee’s specialized high power Lithium-Ion battery
cells and our performance optimizing circuit, provides up to 2-1/2 times
more lifetime work output when compared to today’s 18V NiCd.

Rubber Foot Provides Impact
Protection And Prevents Sliding On
Slick Surfaces

HEAVY-DUTY
LITHIUM-ION
1/2" HAMMER-DRILLS
Heavy-Duty 2-Speed Gear Box,
With all metal gears, delivers
0-600/0-1,800 RPM; 0-9,000/
0-27,000 BPM

THE REVOLUTION STARTS HERE
NEW CORDLESS TOOL SYSTEM WITH
LITHIUM-ION BATTERY TECHNOLOGY

Ratcheting, Single-Sleeve
Chuck With carbide jaws for
superior gripping strength
28 Volt Milwaukee High
Power Motor Delivers 600
in-lbs of torque

28V POWER AT 18V BATTERY WEIGHT!
UP TO 2X THE RUN TIME OF 18V
28 VOLT LITHIUM-ION BATTERIES
■ Up To 2x Run-Time Of 18V Tools
■ Lightweight – 28V Power With 18V Weight
■ No-Memory Effect
■ Consistent
“Fade Free”
Power – The
Last Cut Feels
As Powerful As
The First!
■ Battery Fuel
Gauge Shows
How Much Charge
Is Left – No More
Guessing Which
Battery Is Fully
Charged

Metal Hammer
Selector For added
durability

Clip-LokTM System
Secures Tool to Belt
with One-Hand

0724-24*

(KIT)
• T-HANDLE DESIGN
HAMMER-DRILL
PROVIDES OPTIMUM
BALANCE AND COMFORT

V28™ CLIP-LOK™ 42-70-5005 (service part only)
■ Back Of Clamp Is Large
And Contoured To
Distribute Load More
Evenly – Eliminates
Pressure Points
■ Screw Holes Allow For
Easy Attachment To
Wall, Work Bench, Etc.
■ Textured Clamping
Areas Provide Better Grip Into
Belt/Clothing

Comfortable Non-Slip
Soft-Grip Reduces
vibration and fatigue
HAMMER-DRILL RUN TIME
2-9/16" SELF-FEED BIT
IN 2x PINE (LOW SPEED)

NUMBER OF HOLES (PER CHARGE)

Reversible Battery pack
Allows user to change drill
balance for overhead work
or in confined areas

40
31
30

28
25
20

18V
V28
Milwaukee Bosch
13618

0724-20

18V
18V
Milwaukee DeWalt
0624-24

DC988KA

18V
Makita
8443DWDE

*Certified testing by independent test lab (Intertek)

*
SPECIFICATIONS
CATALOG
NUMBER
• 0724-20
0724-24 KIT

VOLTS
DC
28

CHUCK
SIZE
1/2"

BATTERY
AMP-HRS
3.0

NO. OF
BATTERIES
INCLUDED
O

1/2"

3.0

NO LOAD
DRILL SPEED RPM
HIGH
LOW
0-1800
0-600

NO LOAD
DRILL SPEED BPM
HIGH
LOW
0-9000
0-27,000

0-1800

0-9000

0-600

0-27,000

TOOL AVAILABLE WITHOUT BATTERY, CHARGER OR
CASE. SEE "-20" MODELS IN SPECIFICATIONS CHART
BELOW

MAX. TQ.
IN.-LBS.
600

LENGTH
(INCHES)
10-1/2

600

10-1/2

NET
SHIP.
WGT.
WGT.
LBS.
LBS.
4.4 W/O BATTERY 5.0
6.7 W/ BATTERY

16.9

STANDARD EQUIPMENT: FOR 0624-20• – Tool w/Clip-LokTM System, Side Handle and Phillips Bit. FOR 0624-24 – – Tool w/Clip-LokTM System, Side Handle and Phillips Bit, (2) 28V Battery Packs,
One-Hour Charger and Impact Resistant Carrying Case
• Tool only, less battery, charger and case.

HEAVY-DUTY
LITHIUM-ION
SAWZALL® RECIP SAW
1-1/8" Stroke, 0/2,000 - 0/3,000
SPM for extremely fast cutting

THE REVOLUTION STARTS HERE
NEW CORDLESS TOOL SYSTEM WITH
LITHIUM-ION BATTERY TECHNOLOGY

Rugged Metal Quik-LokTM
Blade Clamp for fast tool-free
blade changes

28V POWER AT 18V BATTERY WEIGHT!
UP TO 2X THE RUN TIME OF 18V

Feels And Cuts Like
A Corded Saw
28 Volt Milwaukee
High Power Motor
High/Low
Speed Selector
Switch With
Lock

Tool-Free
Adjustable
Shoe quickly
adjusts blade
depth

Exclusive Gear
Protecting Clutch
for long life

28 VOLT LITHIUM-ION BATTERIES
■ Up To 2x Run-Time Of 18V Tools
■ Lightweight – 28V Power With 18V Weight
■ No-Memory Effect
■ Consistent
“Fade Free”
Power – The
Last Cut Feels
As Powerful As
The First!
■ Battery Fuel
Gauge Shows
How Much Charge
Is Left – No More
Guessing Which
Battery Is Fully
Charged

Comfortable
Two-Finger
Variable Speed
Trigger,
0-2000/0-3000 SPM

RECIPROCATING SAW RUN TIME
2" x 10" PINE CROSS-CUTS
50
44

(KIT)
0719-22*
• ACCEPTS STANDARD

NUMBER OF CUTS (PER CHARGE)

1/2" SHANK SAWZALL®
BLADES

™

Comfortable Non-Slip
Soft-Grip reduces vibration
and fatigue

21
19

18
15

10
28V
Milwaukee
0719-20

18V
18V
18V
Makita Milwaukee DeWalt
JR180DWD

6515-20

DC385K

18V
Bosch
1644K-24

*Certified testing by independent test lab (Intertek)

SPECIFICATIONS
CATALOG
NUMBER
• 0719-20
0719-22 KIT

VOLTS
DC
28

STROKE
LENGTH
1-1/8"

BATTERY
AMP-HRS
3.0

NO. OF
BATTERIES
INCLUDED
O

1-1/8"

3.0

SPEED RPM
HIGH
LOW
0-3000
0-2000
0-3000

0-2000

LENGTH
(INCHES)
18

NET
WGT.
LBS.
6.8 W/O BATTERY

SHIP.
WGT.
LBS.
9.1

9.1 W/ BATTERY

17.4

STANDARD EQUIPMENT: FOR 0719-20• – Tool w/(2) Super Sawzall® Blades. FOR 0719-22 – Tool w/(2) Super Sawzall® Blades, (2) 28V Battery Packs, One-Hour Charger and Impact Resistant
Carrying Case
• Tool only, less battery, charger and case.

HEAVY-DUTY
LITHIUM-ION
IMPACT WRENCH
28 Volt Milwaukee High
Power Motor delivers
325 ft. lbs. of torque,
0-1,450 RPM and
0-2,450 BPM

Hanger Bracket
w/ solid steel ring

THE REVOLUTION STARTS HERE
NEW CORDLESS TOOL SYSTEM WITH
LITHIUM-ION BATTERY TECHNOLOGY
28V POWER AT 18V BATTERY WEIGHT!
UP TO 2X THE RUN TIME OF 18V

Flat Head Detent Pin for
secure socket retention
(round head pin also
included)

Comfortable Non-Slip
Soft-Grip reduces
vibration and fatigue
Magnesium Gearcase
for added durability
and lighter weight

(KIT)
0779-22*
• 1/2" SQUARE DRIVE

Reversible Battery Pack
allows user to change tool’s
balance for overhead work or
to fit in tight areas
IMPACT WRENCH RUN TIME
3/8" x 3" LAG BOLTS IN
PRESSURE TREATED 4x6

NUMBER OF LAGS (PER CHARGE)

140
123
120

100
82
80

40
V28 Milwaukee

18V DeWalt

18V Milwaukee

0779-20

DW059K-2

9078-20

*Certified testing by independent test lab (Intertek)

SPECIFICATIONS
CATALOG
NUMBER
• 0779-20
0779-22

VOLTS
DC

BATTERY
AMP-HRS

BATTERIES
INCLUDED

MAX. TORQUE
(FT.-LBS.)

MAX. TORQUE
(IN.-LBS.)

RPM
(NO LOAD)

IMPACTS
PER MINUTE

LENGTH
(INCHES)

NET WEIGHT
(LBS.)

SHIP WEIGHT
(LBS.)

28
28

3.0
3.0

0
2

325
325

3900
3900

0-1450
0-1450

0-2450
0-2450

11-3/4
11-3/4

6.6
8.9

7.3
19.1

STANDARD EQUIPMENT: FOR 0779-20 – Tool, Hanger Bracket w/Steel Ring and Round Head Detent Pin Accessory. FOR 0779-22 – Tool, (2) 28 Volt Lithium-Ion Battery Packs, Hanger Bracket w/Steel
Ring, Round Head Detent Pin Accessory, 1-Hour Charger and 48-55-0779 Impact Resistant Carrying Case.
• Tool only, less battery, charger and case.

HEAVY-DUTY
LITHIUM-ION
6-1/2" CIRCULAR SAW
Comfortable Non-Slip
Soft-Grip Reduces
vibration and fatigue

28 Volt Milwaukee
High Power Motor
Delivers 4200 RPM
for fastest cutting
performance

THE REVOLUTION STARTS HERE
NEW CORDLESS TOOL SYSTEM WITH
LITHIUM-ION BATTERY TECHNOLOGY
28V POWER AT 18V BATTERY WEIGHT!
UP TO 2X THE RUN TIME OF 18V
28 VOLT LITHIUM-ION BATTERIES
■ Up To 2x Run-Time Of 18V Tools
■ Lightweight – 28V Power With 18V Weight
■ No-Memory Effect
■ Consistent
“Fade Free”
Power – The
Last Cut Feels
As Powerful As
The First!
■ Battery Fuel
Gauge Shows
How Much Charge
Is Left – No More
Guessing Which
Battery Is Fully
Charged

50° Bevel Capacity
Easily adjusts for a
wide range of cuts

Lightweight Aircraft
Aluminum Shoe Reduces
fatigue and is rugged
enough for the job site

Electric Brake
stops blade in less
than 2 seconds for
fast repetitive cuts

Magnesum Upper And
Lower Guards for impact
resistance

Feels And Cuts More Like A
Corded Saw (28V power at
18V battery weight!)

CIRCULAR SAW RUN TIME
2" x 12" PINE CROSS-CUTS
120

(KIT)
0730-22*
• FOR WOOD CUTTING
APPLICATIONS

™

NUMBER OF CUTS (PER CHARGE)

114
100

80
62
60
47

46
41

20
28V
18V
Milwaukee Makita
0730-20

5620D

18V
DeWalt

18V
Milwaukee

18V
Bosch

DC390

6310-20

1662

*Certified testing by independent test lab (Intertek)

SPECIFICATIONS
CATALOG
NUMBER
• 0730-20
0730-22 KIT

VOLTS
DC
28

BLADE
SIZE
6-1/2"

BATTERY
AMP-HRS
3.0

NO. OF
BATTERIES
INCLUDED
O

NO LOAD
RPM
4,200

LENGTH
(INCHES)
12-3/4 W/O BATTERY

NET WGT.
LBS.
7.1 W/O BATTERY

SHIP. WGT.
LBS.
5.0

6-1/2"

3.0

4,200

15-7/8 W/ BATTERY

8.9 W/ BATTERY

16.9

STANDARD EQUIPMENT: FOR 0730-20• – Tool w/24T Carbide Blade, Wrench and Rip Fence. FOR 0730-22 – Tool w/24T Carbide Blade, Wrench, Rip Fence, (2) 28V Battery Packs, One-Hour Charger and
Impact Resistant Carrying Case
• Tool only, less battery, charger and case.

HEAVY-DUTY
LITHIUM-ION
BANDSAW
High/Low
Speed Selector
Switch with lock

Over 200 cuts of 1"
Conduit Per Battery
Charge

THE REVOLUTION STARTS HERE
NEW CORDLESS TOOL SYSTEM WITH
LITHIUM-ION BATTERY TECHNOLOGY

Two-Finger
Trigger Speed
Control

28 Volt Milwaukee
High Power Motor
cuts as fast as
corded version!

Comfortable Non-Slip
Soft-Grip reduces
vibration and fatigue
LED Light aids
cutting visibility

0729-21* (KIT)
Deep Cut full
4-3/4" x 4-3/4"
cutting capacity

TOOL AVAILABLE WITHOUT BATTERY, CHARGER OR
CASE. SEE "-20" MODELS IN SPECIFICATIONS CHART
BELOW

SPECIFICATIONS
CATALOG
NUMBER
• 0729-20
0729-21 KIT

VOLTS
DC
28

CAPACITY
4-3/4"x4-3/4"

BATTERY
AMP-HRS
3.0

NO. OF
BATTERIES
INCLUDED
O

4-3/4"x4-3/4"

3.0

SFPM
HIGH
LOW
0-350
0-225
0-350

0-225

LENGTH
(INCHES)
22

NET WGT. (LBS.)
17.3 W/O BATTERY

SHIP. WGT. (LBS.)
21.5

19.6 W/ BATTERY

33.5

STANDARD EQUIPMENT: FOR 0729-20• – Tool and 14 TPI Milwaukee Band Saw Blade. FOR 0729-21 – Tool, 14 TPI Milwaukee Band Saw Blade, (1) 28V Battery Pack, One-Hour Charger and Impact
Resistant Carrying Case
• Tool only, less battery, charger and case.

HEAVY-DUTY
LITHIUM-ION
COMBO KIT AND ACCESSORIES
THE REVOLUTION STARTS HERE
NEW CORDLESS TOOL SYSTEM WITH
LITHIUM-ION BATTERY TECHNOLOGY
28V POWER AT 18V BATTERY WEIGHT!
UP TO 2X THE RUN TIME OF 18V

FOUR
V28™ TOOLS
IN ONE
CONVENIENT
PACK!

0928-29 (COMBO KIT)
CATALOG NO.

0928-29

DESCRIPTION

0928-29 Combo Kit Includes:
0719-20 V28™ Sawzall® Recip Saw
0724-20 V28™ 1/2" Hammer-Drill
0730-20 V28™ 6-1/2" Circular Saw
49-24-0185 V28™ Work Light
48-55-3530

CONTRACTOR BAG

V28™ 1/2" HAMMER-DRILL (0724-20)
■ 28 Volt Milwaukee High Power Motor
Delivers 600 In.-Lbs. Of Torque
■ Heavy-Duty 2-Speed Gear Box: 0-600/01800 RPM; 0-9000/0-27000 BPM
■ Ratcheting, Single-Sleeve Chuck With
Carbide Jaws
■ Clip-Lok™ System Secures Tool To Belt
With One Hand
V28™ SAWZALL® RECIP SAW (0719-20)
■ 28 Volt Milwaukee High Power Motor
■ Variable Speed, 0-2000/0-3000 SPM
■ Keyless Quik-Lok™ Blade Clamp
■ 1-1/8" Stroke For Extremely Fast Cutting
V28™ 6-1/2" CIRCULAR SAW (0730-20)
■ 28 Volt Milwaukee High Power Motor
Delivers 4200 RPM
■ Electric Brake For Quick Blade Stops
■ Cuts Faster, Longer And With More Power
Than Any 24 Volt Unit On The Market
■ All-Metal Upper And Lower Blade Guards
V28™ WORK LIGHT (49-24-0185)
■ Faceted Reflector Offers Bright
Uniform Beam
■ Compatible With Clip-Lok™ Belt
Attachment
V28™ 28 VOLT LITHIUM-ION BATTERIES
(48-11-2830)
■ Up To 2x Run-Time Of 18V Tools
■ Lightweight – 28V Power With 18V Battery
Weight
■ Battery Fuel Gauge – Displays Remaining
Run-Time
■ No-Memory Effect

SHIP. WEIGHT
35.4 lbs.
STANDARD EQUIPMENT: 0928-29 Also Includes: (2) 28 Volt Lithium-Ion Battery Packs
48-11-2830, Clip-Lok™ System 42-70-5005, Side Handle, #2 Philips Bit, 6-1/2" 24T
Carbide Blade, Rip Fence, 2-Pack Sawzall® Blades, One-Hour Charger 48-59-2801

V28™ ACCESSORIES
V28™ WORK LIGHT
49-24-0185
Powered by the V28™ Lithium-Ion battery pack, this Heavy-Duty Work Light provides over
™
5-hours of run-time on a single charge. Clip-Lok System ready, the V28™ Work Light
conveniently clips to your belt for hands-free transportation. Faceted reflector offers a
bright uniform beam and the head pivots 140°. The V28™ Work Light features a comfortable non-slip grip surface and a recessed on/off switch to prevent from being accidentally
turned on/off. (V28™ battery not included.)
V28™ ONE-HOUR CHARGER
48-59-2801
• High Visibility 360° LED Charging Indicator.
• Rubberized Feet – Keeps charger in place on slick surfaces.
• Extended Sides -Protect battery pack while on charger. Adds
stability.
• Progressive Charge Indication – Battery LED’s light-up incrementally as the battery is charged.
• Pass-Through Plug – Conserves valuable outlet space on the
job site.

See Page 36 For More Information

2-PACK V28™ WORK LIGHT REPLACEMENT BULBS
For Work Light 49-24-0185.

CATALOG
NUMBER
49-24-0185

49-81-0040

VOLTS
DC

BRIGHTNESS
(LUX)

MAX. RUN TIME
(HOURS)

365

LENGTH (IN.)
HEAD
HEAD
UP
DOWN
11-1/8

STANDARD EQUIPMENT: Work Light, 2-Clip-Lok™ Receivers 43-72-0300, and 2 Work Light Bulbs

NET
WGT. (LBS.)

SHIP WGT.
(LBS.)

1.03

1.35

18 VOLT SYSTEM
Sawzall -The Hatchet ®
Recip Saw
Job Site Radio
6-1/2" Metal
Cutting Circular
Saw

Sawzall® Recip Saw

6-1/2" Circular Saw

1/2" Right Angle Drill
1/2" Impact Wrench
3/4" Impact Wrench

48-11-2230
2.4 Amp-Hour
D-Handle Drill

Rotary Hammer

7/16" Hex Quick
Change Impact
Wrench

Lok-Tor® 1/2"
Hammer-Drill
Work Light

Lok-Tor® 1/2"
Driver/Drill
ON DRIVER/DRILLS,
IMPACT WRENCHES,
HAMMER-DRILL,
AND SAWZALL-THE HATCHET

HEAVY-DUTY
COMBO KITS

CATALOG NO.
DESCRIPTION

HAMMER-DRILL
SAWZALL® RECIP SAW
CIRCULAR SAW
18V BATTERY
1-HR NiCd CHARGER
IMPACT RESISTANT CASE
CONTRACTOR BAG
SHIP WEIGHT

0901-24
0901-28

0902-24
0902-28

1/2" Lok-Tor® Hammer-Drill
Sawzall® Recip Saw,
Combo Kit
0624-20
6515-20
N/A
(2) 48-11-2230
48-59-0255
(0901-24) 48-55-3000
(0901-28) 48-55-3500
(0901-24) 25.3 lbs.
(0901-28) 25.3 lbs.
Also Includes: Side
Handle, 1-Wood Cutting
and 1-Metal Cutting
Sawzall ® Blades

1/2" Lok-Tor® Hammer-Drill
6-1/2" Circular Saw
Combo Kit
0624-20
N/A
6310-20
(2) 48-11-2230
48-59-0255
(0902-24) 48-55-1300
(0902-28) 48-55-3510
(0902-24) 29.8 lbs.
(0902-28) 24.5 lbs.
Also Includes:Side
Handle, 6-1/2" 24-Tooth
Blade 48-40-4108, Rip
Fence Guide 49-221001 and Allen Wrench
49-96-0080.

0903-28
1/2" Lok-Tor® Hammer-Drill
Sawzall–The Hatchet ® Recip Saw
Combo Kit
0624-20
6514-20
N/A
(2) 48-11-2230
48-59-0255
N/A
48-55-3500
19.5 lbs.
Also Includes: Side
Handle, 1-Wood Cutting
and 1-Metal Cutting
Sawzall ® Blade

CATALOG NO.

0934-29

0923-29

0912-29

0923-25

DESCRIPTION

1/2" Lok-Tor ® Hammer-Drill,
6-1/2" Metal Cutting Circular Saw,
Sawzall–The Hatchet ® Recip Saw,
& Work Light Combo Kit

1/2" Lok-Tor ® Hammer-Drill,
6-1/2" Circular Saw,
Sawzall–The Hatchet ® Recip Saw,
& Work Light Combo Kit

1/2" Lok-Tor ® Hammer-Drill,
6-1/2" Circular Saw,
Sawzall ® Recip Saw
& Work Light Combo Kit

HAMMER-DRILL
CIRCULAR SAW
SAWZALL® RECIP SAW
WORK LIGHT
JOB SITE RADIO
18V BATTERY
1-HR NiCd CHARGER
CONTRACTOR BAG
SHIP. WEIGHT

0624-20
6320-20
6514-20
49-24-0165
N/A
(2) 48-11-2230
48-59-0255
48-55-3530
32.1 lbs.

0624-20
6310-20
6514-20
49-24-0165
N/A
(2) 48-11-2230
48-59-0255
48-55-3530
33.5 lbs.

0624-20
6310-20
6515-20
49-24-0165
N/A/
(2) 48-11-2230
48-59-0255
48-55-3530
32.1 lbs.

1/2" Lok-Tor ® Hammer-Drill,
6-1/2" Circular Saw,
Sawzall–The Hatchet ® Recip Saw,
Job Site Radio
& Work Light Combo Kit
0624-20
6310-20
6514-20
49-24-0165
49-24-0200
(2) 48-11-2230
48-59-0255
48-55-3530
57 lbs.

Also Includes: Side
Handle, 1-Wood Cutting
and 1-Metal Cutting
Sawzall ® Blade, 6-1/2"
Blade 48-40-4015, Allen
Wrench 49-96-0080 and
Safety Glasses.

Also Includes: Side
Handle, 1-Wood Cutting and
1-Metal Cutting Sawzall ®
Blade, 6-1/2" 24-Tooth
Blade 48-40-4108, Rip
Fence Guide 49-22-1001
and Allen Wrench
49-96-0080.

Also Includes: 1-Wood
Cutting and 1-Metal Cutting
Sawzall ® Blades, 6-1/2"
24-Tooth Blade 48-40-4108,
Rip Fence Guide 49-22-1001
and Allen Wrench 49-96-0080.

HEAVY-DUTY
COMBO KIT ELEMENTS
See page numbers next to product descriptions
for more details on individual tools.

CATALOG NO.
DESCRIPTION
VOLTS DC
LENGTH OF STROKE
STROKES PER MINUTE
NO LOAD RPM
ARBOR SIZE
DEPTH OF CUT AT 90°
DEPTH OF CUT AT 45°
DEPTH OF CUT AT 50°
OVERALL LENGTH
WEIGHT
SHIP WEIGHT

6515-20*

6514-20*

6310-20*

6320-20*

SAWZALL®
RECIP SAW (P. 22)
18
1"
0-2700
—
—
—
—
—
18-1/4"
6.5 lbs.
7.1 lbs.

SAWZALL-THE HATCHET ®
RECIP SAW (P. 21)
18
3/4"
0-2700
—
—
—
—
—
20-1/4" (Straight) – 13" (Pivoted)
5.6 lbs.
6.0 lbs.

6-1/2" CIRCULAR SAW
(P. 23)
18
—
—
3200
5/8"
2-1/8"
1-9/16"
1-13/32"
12-3/4"
6.6 lbs.
8.1 lbs.

6-1/2" METAL CUTTING SAW
(P. 23)
18
—
—
3200
5/8"
2-1/8"
—
—
11.2"
6.43 lbs.
8.46 lbs.

CATALOG NO.
DESCRIPTION
VOLTS
NO LOAD BPM
SPEED RPM
MAX TORQUE (In.-Lbs.)
LENGTH
WEIGHT
SHIP WEIGHT

CATALOG NO.
DESCRIPTION

0624-20*

49-24-0200

HAMMER-DRILL (P. 20)
18 DC
0-25,500
0-1700 High / 0-500 Low
495
10.9"
4.1 lbs.
4.8 lbs.

JOB SITE RADIO (P. 27)
120 AC / 12, 14.4, or 18V DC
—
—
—
19-1/2"
16.5
21.0

48-11-2230

48-59-0255

49-24-0165

2.4 AMP-HR. BATTERY (P. 35)

ONE-HOUR NiCd CHARGER (P. 36)

WORK LIGHT (P. 31)

Tool only, less
battery, charger
and case.

Spare bulb included

CATALOG NO.
DESCRIPTION
INCLUDED WITH
COMBO KIT NO.

48-55-3000

48-55-1300

48-55-3500

48-55-3510

48-55-3530

IMPACT RESISTANT
CARRYING
CASE (P. 37)
0901-24

IMPACT RESISTANT
CARRYING
CASE (P. 37)
0902-24

HEAVY-DUTY
CONTRACTOR
BAG (P. 37)
0901-28
0903-28

HEAVY-DUTY
CONTRACTOR
BAG (P. 37)
0902-28

HEAVY-DUTY
CONTRACTOR
BAG (P. 37)
0912-29
0923-25
0923-29
0934-29

HEAVY-DUTY
1/2" DRIVER/DRILLS
AND HAMMER-DRILLS

0622-24* (KIT)
• T-HANDLE DESIGN

495
IN.-LBS.
TORQUE!

DRIVER/DRILL
PROVIDES OPTIMUM
BALANCE AND COMFORT
• 1/2" ALL METAL
RATCHETING
KEYLESS CHUCK

0624-24*

(KIT)
• T-HANDLE DESIGN
HAMMER-DRILL
PROVIDES OPTIMUM
BALANCE AND COMFORT
• 1/2" ALL METAL
RATCHETING
KEYLESS CHUCK

495
IN.-LBS.
TORQUE!

0-25,500
BPM!

■ Powerful 18 Volt Motor
Develops 495 In.-Ibs. maximum torque.
■ 1/2" All Metal Single Sleeve Grip-Lok™
Ratcheting Chuck With Carbide Jaws For
25% More Grip-Strength
■ 18 Volt, 2.4 Amp-Hr Battery
Delivers long run time and is compatible
with all other MILWAUKEE slide-on style
battery 18 volt products.
■ One-Hour NiCd Charger
Charger is compatible with 12V, 14.4V
and 18V slide-on style batteries. (Models
0622-24 and 0624-24)
■ Reversible
Battery Pack
Fits into tight
work spaces
and adjusts
balance.
■ Two Speed
Ranges:
0-500 And
0-1700 RPM
■ Side Handle
Rotates 360° And Provides Ultimate User
Control During High Torque Applications
■ Ergonomic Soft Finger Grip For Enhanced
Comfort
■ 20-Position Torque Adjustment
0624-24 FEATURE
■ 0-25,500 No Load BPM
0624-249 FEATURE
■ 0-25,500 No Load BPM
■ Vehicle Charger Included In Kit
Plugs into vehicle’s cigarette lighter.

(KIT)
0624-249
• VEHICLE CHARGER
INCLUDED IN KIT

TOOL AVAILABLE WITHOUT BATTERY, CHARGER OR
CASE. SEE "-20" MODELS IN SPECIFICATIONS CHART
BELOW

SPECIFICATIONS
CATALOG
NUMBER
• 0622-20
0622-24 KIT
• 0624-20
0624-24 KIT
0624-249 KIT

VOLTS
DC
18
18
18
18
18

DRILL SPEED RPM
HIGH
LOW
0-1700
0-500
0-1700
0-500
0-1700
0-500
0-1700
0-500
0-1700
0-500

NO LOAD
BPM
—
—
25,500
25,500
25,500

DRILL MAX. TQ.
IN.-LBS.
495
495
495
495
495

BATTERY
AMP-HRS
—
2.4
—
2.4
2.4

LENGTH
(INCHES)
10-1/2
10-1/2
10-7/8
10-7/8
10-7/8

NET WGT.
LBS.
3.9 W/O BATTERY
6.3 W/ BATTERY
4.1 W/O BATTERY
6.5 W/ BATTERY
6.5 W/ BATTERY

SHIP. WGT.
LBS.
4.6
15.1
4.8
15.3
15.3

STANDARD EQUIPMENT: FOR 0622-20• – Tool and Side Handle. FOR 0622-24 – Tool, Side Handle, Two 18 Volt Battery Packs 48-11-2230, One-Hour NiCd Charger 48-59-0255 and Impact Resistant
Carrying Case. FOR 0624-20• – Tool and Side Handle. FOR 0624-24 – Tool, Side Handle, Two 18 Volt Battery Packs 48-11-2230, One-Hour NiCd Charger 48-59-0255 and Impact Resistant Carrying Case.
FOR 0624-249 – Tool, Side Handle, Two 18 Volt Battery Packs 48-11-2230, NiCd Vehicle Charger 48-59-0186 and Impact Resistant Carrying Case.
• Tool only, less battery, charger and case.

HEAVY-DUTY
SAWZALL-THE HATCHET® KITS

6-POSITION
ROTATABLE
HANDLE

6514-21*

11
●

➋

➐

➌
12
●

➍
➎

➓

➊
➒
➏

➒

EASILY FITS
BETWEEN 16"
CENTER STUDS

■ 6-Position Pivoting Handle** Allows User
To Get Between Joists, Studs And Other
Confined Spaces
■ Orbital Action Selector*** For Aggressive
Wood Cutting
■ 0-2,700 SPM
■ 3/4" Blade Stroke
■ 18 Volt, 2.4 Amp-Hr Battery
Delivers long run time and is compatible with
all other MILWAUKEE slide-on style battery
18 volt products.
■ One-Hour NiCd Charger
Charger is compatible with 12V, 14.4V and
18V slide-on style batteries.
■ Reversible Battery
Allows easier plunge
cutting.
■ Counter Balanced
Mechanism ➊
Reduces vibration.
■ Durable Slider-Crank Reciprocating
Mechanism ➋
Withstands abrupt stalls and abusive job-site
applications. Designed for compact size and
efficiency for cordless applications to
maximize run-time.
■ Heavy-Duty Milwaukee Built Motor ➌
■ Double-Walled Rotating-Handle
Detents ➍
Provide extremely strong pivoting mechanism.
■ Metal Cam Lock ➎
Provides a firm hold in each pivoting position,
particularly in high vibration.
■ 25 Amp Marquardt Variable
Speed Switch ➏
For greater user control and long life.
■ Heavy-Duty, Steel, Keyless Quik-LokTM
Blade Clamp ** ➐
For fast easy blade changes. No hex key to
lose or screws to strip. Accepts standard 1/2"
shank Sawzall® blades.
■ Soft-Grip Handle Pad For Comfort And
Secure Gripping ➑
■ All-Metal Gearcase ➒
■ Rugged, Keyless Adjustable Shoe** ➓
11
■ Orbit Adjustment Lever ●
12
■ Replaceable Brushes ●

**Patented
***Patent Pending

6514-29 (KIT)
• SPORTSMAN'S COMBO KIT
WITH CAMO BUCK BAG
AND WORK LIGHT 49-24-0165

*
SPECIFICATIONS

TOOL AVAILABLE WITHOUT BATTERY, CHARGER OR
CASE. SEE "-20" MODELS IN SPECIFICATIONS CHART
BELOW

STROKES
BATTERY
LENGTHLENGTHCATALOG
VOLTS
PER
STROKE
CAPACITY
STRAIGHT (IN.)
PIVOTED (IN.)
NET WGT.
SHIP. WGT.
NUMBER
DC
MINUTE
LENGTH
AMP-HRS
LBS.
LBS.
(W/BATTERY PACK)
• 6514-20
18
0-2700
3/4"
–
20-1/4
13
5.6• W/O BATTERY
6.0
6514-21
18
0-2700
3/4"
2.4
20-1/4
13
8.3 W/ BATTERY
17.3
6514-29
18
0-2700
3/4"
2.4
20-1/4
13
8.3 W/ BATTERY
20.6
STANDARD EQUIPMENT: For 6514-20• –Tool Only. For 6514-21– One 2.4 Amp-Hour Battery 48-11-2230, One-Hour NiCd Charger 48-59-0255, Super Sawzall® Blade 2-Pack and Impact Resistant
Carrying Case 48-55-3020. For 6514-29– Two 2.4 Amp-Hour Battery 48-11-2230, One-Hour NiCd Charger 48-59-0255, Work Light 49-24-0165, 3-Pack of Sawzall General Purpose Stainless Steel
Blades 48-00-1350. Heavy-Duty Sportsman’s Bag With Mossy Oak® Camo Pattern 48-55-3525.
• Tool only, less battery, charger and case.

HEAVY-DUTY
SAWZALL® KITS
➌

➊ ➋

➑

➍
➐

➒

➏
➎

6515-27* (KIT)
■
■
■
■

■
■
■
■
■
■
■
■

(KIT)
6515-99
• FIRE AND RESCUE KIT

■
■
■

• INCLUDES 10 AX™ DEMOLITION
BLADES AND 10 TORCH®
DEMOLITION BLADES

Gear Protecting Clutch ➒
1-1/8" Stroke For Fast Cutting ➋
Cuts Up To 90 2x4’s On A Single Charge
18 Volt, 2.4 Amp-Hr Battery
Delivers long run time and is compatible with
all other MILWAUKEE slide-on style battery
18 volt products. ➎
One-Hour NiCd Charger
Charger is compatible with 12V, 14.4V and
18V slide-on style batteries.
Powerful 18 Volt Rare Earth Motor Easily
Handles All Sawzall Applications ➏
Keyless Quik-Lok™ Blade Clamp **
For fast, easy blade change. ➊
Fully Serviceable Replaceable Brushes
Accepts Standard 1/2" Shank Sawzall
Blades
Variable Speed Trigger, Lock-Off Switch ➍
Reverse The Blade For Cutting Upside
Down In Confined Areas
Pivot Shoe For Maximum Support Against
Work Surface ➑
Rubber Boot For Soft Gripping Area
Lock-off Switch ➌
Steel Wobble Plate Mechanism ** ➐

**Patented

TOOL AVAILABLE WITHOUT BATTERY, CHARGER OR
CASE. SEE "-20" MODELS IN SPECIFICATIONS CHART
BELOW

SPECIFICATIONS
CATALOG
NUMBER
• 6515-20
6515-27
6515-99

VOLTS DC
18
18
18

NO. OF
BATTERIES
INCLUDED
0
1
2

BATTERY
CAPACITY
AMP-HRS
—
2.4
2.4

LENGTH OF
STROKE
1-1/8"
1-1/8"
1-1/8"

STROKES PER
MINUTE
0-2700
0-2700
0-2700

OVERALL LENGTH
(INCHES)
18-1/4
18-1/4
18-1/4

NET WGT.
LBS.
6.5 W/O BATTERY
8.3 W/ BATTERY
8.3 W/ BATTERY

SHIP. WGT
LBS.
7.1
17.0
22.2

STANDARD EQUIPMENT: FOR 6515-20• – Tool Only. FOR 6515-27– One-Hour NiCd Charger 48-59-0255, One 18 Volt 2.4 Amp-Hr Battery, Super Sawzall® Two-Blade Pack and Impact Resistant
Carrying Case 48-55-3050. FOR 6515-99 – One-Hour NiCd Charger 48-59-0255, Two 2.4 Amp-Hr 18 Volt Batteries 48-11-2230, Ax Blade Demolition Pack 48-00-5021 & 48-00-5026, Torch Blade
Demolition Pack 48-00-5782 & 48-00-5787 and Impact Resistant Carrying Case 48-55-3050.
• Tool only, less battery, charger and case.

HEAVY-DUTY
6-1/2" CIRCULAR SAWS
ALL 18 VOLT CIRCULAR SAWS FEATURE
■ 18 Volt, 2.4 Amp-Hr Battery
Delivers long run time and is compatible
with all other MILWAUKEE slide-on style
battery 18 volt products.
■ One-Hour NiCd Charger
Charger is compatible with 12V, 14.4V
and 18V slide-on style batteries.
■ Electric Brake For Quick Blade Stops
■ Powerful Milwaukee Built Motor With
Replaceable brushes
■ 3200 RPM For Fast Cutting
■ Ergonomic Cushion Grip D-Handle
Keeps hands in comfortable position at all
cutting depths.
■ All-Metal Upper And Lower Guards
■ Superior Balance
■ Large, Easy Access, Lower Blade Guard
Lever
■ Left Blade Provides The Best Line Of
Sight
6310-22 WOOD CUTTING
CIRCULAR SAW FEATURES
■ Easily Cuts All 2X Material at 45°
Bevel Angle
■ Large 50° Bevel Capacity
6320-22 METAL CUTTING
CIRCULAR SAW FEATURES
■ Rugged Construction For Long,
Trouble-Free Operation
■ Spindle Lock And On-Board Hex Wrench
For Easy Blade Change
■ Common Materials Cut:
Conduit, Copper Pipe, Metal Studs , Unistrut
And 'C' Channel, Plunge Cut And Fabricating
Metal Duct Work, Angle Iron, Angle Steel,
Black Pipe, Galvanized Pipe, Aluminum

6310-22*
• FOR WOOD CUTTING
APPLICATIONS

EASY-TO-ADJUST
BEVEL AND RIP
FENCE KNOBS

RIGID AIRCRAFT
ALUMINUM SHOE

6320-22*
• FOR METAL CUTTING
APPLICATIONS

DURABLE
NICKEL
PLATED
STEEL SHOE
To protect against
scratching

PREMIUM BLADE FOR
SMOOTH, BURR-FREE
CUTTING.

SEE PAGE 118 FOR
CIRCLE SAW BLADE
SELECTION

CLEAR GUARD WINDOW FOR
EXCELLENT LINE OF SIGHT

*
SPECIFICATIONS

TOOL AVAILABLE WITHOUT BATTERY, CHARGER OR
CASE. SEE "-20" MODELS IN SPECIFICATIONS CHART
BELOW

NO. OF
BATTERY
NO
DEPTH
DEPTH
DEPTH
LENGTH
LENGTH
NET
SHIP.
CATALOG
VOLTS BATTERIES
CAPACITY
LOAD
ARBOR
OF CUT
OF CUT
OF CUT
W/O
W/
WGT.
WGT.
NUMBER
DC
INCLUDED
AMP-HRS
RPM
SIZE
AT 90°
AT 45°
AT 50°
BATTERY
BATTERY
LBS.
LBS.
• 6310-20
18
0
—
3200
5/8"
2-1/8"
1-9/16"
1-13/32"
12-3/4"
15-1/2"
6.6 W/O BATTERY
8.1
6310-22
18
2
2.4
3200
5/8"
2-1/8"
1-9/16"
1-13/32"
12-3/4"
15-1/2"
9.1 W/ BATTERY
26.9
18
0
—
3200
5/8"
2-1/8"
–
–
11-1/4"
14"
6.4 W/O BATTERY
8.5
• 6320-20
6320-22
18
2
2.4
3200
5/8"
2-1/8"
–
–
11-1/4"
14"
8.9 W/ BATTERY
20.5
STANDARD EQUIPMENT: FOR 6310-20 • – Includes Circular Saw and 6-1/2" 24-Tooth Blade 48-40-4108 and Allen Wrench 49-96-0080. FOR 6310-22 – One-Hour NiCd Charger 48-59-0255, Two 18 Volt 2.4
Amp-Hr. Batteries, 6-1/2" 24-Tooth Blade 48-40-4108, Rip Fence Guide 49-22-1001, Allen Wrench 49-96-0080 and Impact Resistant Carrying Case. FOR 6320-20•– Blade 48-40-4015 and Safety Glasses.
FOR 6320-22– Metal Saw 6320-20, Blade 48-40-4015, Two Battery Packs 48-11-2230, One-Hour NiCd Charger 48-59-0255, Safety Glasses and Contractor Bag 48-55-3510.
• Tool only, less battery, charger and case.

HEAVY-DUTY
IMPACT WRENCHES
THE MOST TORQUE OF ANY CORDLESS
IMPACT WRENCH!
■ Easily Removes And Tightens Lug Nuts
On Vehicle Tires
■ Handles Tough Equipment Applications
■ 2.4 Amp-Hr NiCad Batteries Deliver Long
Run Time
■ Reversible Battery Pack
Fits Into Cramped Work
Spaces And Adjusts
Balance
■ One-Hour Universal Charger
(Models 9079-23 and 9099-23 includes
vehicle charger)
■ Variable Speed Switch For Maximum
User Control, 0-1400 RPM
■ Reversing Lever With Trigger Lock-Off
Prevents accidental activation when moving
tool with a bit installed.
■ Soft-Grip Handle Pad
For operator comfort and secure grip.
■ Mid-Handle Design For Comfort And
Balance
EXCLUSIVE 9078-22 FEATURES:
■ 325 Ft.-Lbs. Maximum Torque
■ 3/4" Square Drive With Friction Ring
And Through Hole Socket Retention
9079-22 AND 9079-23 FEATURES
■ 240 Ft.-Lbs Maximum Torque
■ 1/2" Square Drive Flat End Pin Detent
Socket Retainer Holds Sockets And
Adapters More Securely
■ Quick Change Round Head Detent Pin
Conversion Kit
49-17-0410 Is Included
9099-23 FEATURES
■ 270 Ft.-Lbs. Maximum Torque
■ 7/16" Hex Quick-Change Dual Ball
Bit Ball Holder
■ Hanger Bracket With Solid Steel Ring
For hanging on belts, climbing pegs and/or
for lifting with rope and clasp.

(KIT)
9078-22*
• 3/4" SQUARE DRIVE
WITH FRICTION RING
AND THROUGH HOLE
SOCKET RETENTION

325

FT.-LBS.
MAX TORQUE
(3900 IN-LBS.)

(KIT)
9079-22*
• 1/2" SQUARE DRIVE
(KIT)
9079-23
• 9079-22 VEHICLE
CHARGER KIT

240

FT.-LBS.
MAX TORQUE
(2880 IN-LBS.)

(KIT)
9099-23*
• 7/16" HEX
QUICK-CHANGE
• VEHICLE CHARGER KIT
• CONTRACTOR BAG
INCLUDED

270

ACCESSORIES

FT.-LBS.
MAX TORQUE

5" LENGTH 1/2" SQUARE DRIVE EXTENSION
48-95-5000 Adapts to 1/2" Square Drive. Provides 5"
additional length where required for use
with sockets.

(3240 IN-LBS.)

TOOL AVAILABLE WITHOUT BATTERY, CHARGER OR CASE.
SEE "-20" MODEL IN SPECIFICATIONS CHART BELOW

ROUND END DETENT PIN RETAINER KIT
49-17-0410 Can be substituted for the flat end pin detent
style retainer for easier socket changes.

SPECIFICATIONS
CATALOG
MAX. TORQUE MAX. TORQUE
IMPACTS
LENGTH
NET WEIGHT SHIP WEIGHT
NUMBER
VOLTS
(FT.-LBS.)
(IN.-LBS.)
RPM
PER MINUTE (INCHES)
(LBS.)
(LBS.)
• 9078-20
18
325
3900
0-1400
0-2150
11-3/4
6.8
7.5
9078-22
18
325
3900
0-1400
0-2150
11-3/4
9.2
18.0
• 9079-20
18
240
2880
0-1400
0-2150
11-3/4
6.6
7.3
9079-22
18
240
2880
0-1400
0-2150
11-3/4
9.0
17.8
9079-23
18
240
2880
0-1400
0-2150
11-3/4
9.0
17.8
• 9099-20
18
270
3240
0-1400
0-2200
12-1/4
7.1
8.0
9099-23
18
270
3240
0-1400
0-2200
12-1/4
7.1
18.5
STANDARD EQUIPMENT: FOR 9078-20• – Tool Only. FOR 9078-22 – Includes Tool, Two 2.4 A-h Batteries, Universal Charger and
Impact Resistant Carrying Case and Two Socket Retaining Rings. FOR 9079-20• – Tool Only. FOR 9079-22 – Includes Tool, Two 2.4 Ah Batteries, Universal Charger and Impact Resistant Carrying Case. FOR 9079-23 – Includes Tool, Two 2.4 A-h Batteries, Vehicle
Charger 48-59-0186, Round End Detent Pin, and Impact Resistant Carrying Case. FOR 9099-20• – Tool Only. FOR 9099-23 – Includes
Tool, Two 2.4 A-h Batteries, Vehicle Charger 48-59-0186 and Heavy Duty Contractor Bag.
• Tool only, less battery, charger and case.

1/2" SQUARE DRIVE
HEX SOCKETS
49-66-3080 1/2"
49-66-3090 9/16"
49-66-3100 5/8"

49-66-3110
49-66-3120
49-66-3130

11/16"
3/4"
13/16"

1/2" SQUARE DRIVE UNIVERSAL JOINT
48-03-0500 Fits 1/2" Square Drive and used with Hex
Sockets to reach difficult places at various
angles. Also allows clearance around
obstructions.
1/2" SQUARE DRIVE TO 7/16" HEX ADAPTER
48-66-0061 Use with 7/16" hex shank auger bits, selfeed
bits or other 7/16" hex shank accessories
which have ball-retainer grooves.

HEAVY-DUTY
1/2" D-HANDLE
DRILL & R.A.D.
■ Drills Up To 80 Holes with a 1" Auger Bit
On A Single Charge
■ 18 Volt, 2.4 Amp-Hr Battery
Delivers more run time and is compatible
with all other MILWAUKEE 18 volt products.
■ One-Hour Universal Charger Compatible
with ALL Power-Plus batteries.
■ Powerful 18 Volt Rare Earth Motor
Easily handles all drilling and boring applications.
■ Trigger Speed Control
■ Double Reduction Gear Train
■ 1/2" All-Metal Grip-Lok™ Keyless Chuck
For extreme durability.

1109-24* (KIT)
ALL-METAL
GRIP-LOK
CHUCK!

3109-24* (KIT)

ALL-METAL
GRIP-LOK
CHUCK!

TOOL AVAILABLE WITHOUT BATTERY, CHARGER OR CASE.
SEE "-20" MODEL IN SPECIFICATIONS CHART BELOW

SPECIFICATIONS
NO. OF
CATALOG
BATTERIES
NUMBER
INCLUDED
• 1109-20 D-HANDLE
0
1109-24 D-HANDLE KIT
1
• 3109-20 R.A.D.
0
3109-24 R.A.D. KIT
1

MAX
TORQUE
(IN-LBS)
400
400
550
550

VOLTS
DC
18
18
18
18

BATTERY
CAPACITY
AMP-HRS
—
2.4
2.4
2.4

DRILL
ONLY
RPM
0-500
0-500
—
—

RPM W/RAD
LOW
HIGH
SIDE
SIDE
—
—
—
—
0-335 0-750
0-335 0-750

NET
SHIP.
WGT.
WGT.
LBS.
LBS.
5.4 W/O BATTTERY 6.7
7.8 W/ BATTTERY 16.5
8.7 W/O BATTTERY 10.0
10.8 W/ BATTTERY 18.8

STANDARD EQUIPMENT: FOR 1109-20• – D-Handle Drill and Side Handle 49-15-0151. FOR 1109-24– D-Handle Drill, Side Handle 4915-0151, Universal One-Hour Charger, 18 Volt 2.4 Amp-Hr Battery Pack and Impact Resistant Carrying Case. FOR 3109-24– D-Handle
Drill, RAD Assembly 48-06-2871, Side Handle 49-15-0151, Universal One-Hour Charger, 18 Volt 2.4 Amp-Hr Battery Pack and Impact
Resistant Carrying Case.

3109-24 R.A.D. FEATURES
■ Head And Handle
Swivel 360°
Can be locked tight
in any position to fit
in close quarters
between wall studs or floor joists.
■ Increased Torque For Large Hole Drilling
RAD Assembly reduces tool speed, increases
torque to drill up to 2-9/16" holes in 2 x 4
with Selfeed Bit.
■ 0-335 And 0-750 RPM With RAD Assembly

• Tool only, less battery, charger and case.

ACCESSORIES

33° ANGLE DRIVE KIT
48-06-2860 Stretches drilling reach up to 30 inches. Permits easy drilling of up to 2-9/16" dia. holes. Kit consists of an extension
tube, side handle, drive shaft withhex sockets on both ends, two clamping collars and a 33° angle drive unit. Use 33°
angle drive with the 30" extension only. 33° angle units operate at the same speed as the drill powering them.
30" EXTENSION
48-95-0400 30" extension available separately for use with MILWAUKEE RAD unit No. 48-06-2871. Unit comes complete with 30"
extension tube, drive shaft with hex socket on both ends, two clamping collars and side handle. Purchase RAD unit
separately.
R.A.D. ASSEMBLY
48-06-2871 Standard equipment with 3109-24. Allow 5-1/2" for right angle drill head and chuck. Used extensively for drilling
between joists, studding, in tight corners or in close quarters on machinery and equipment. Provides two additional
drilling speeds. Chuck transferred from drill to low spindle of right angle unit reduces drills
normal speed by 1/3 and increases drilling torque by 50%. Chuck transferred to opposite spindle of right angle unit
increases speed by 50%.

Head

Sleeve

Coupling

HEAVY-DUTY
3/4" SDS
ROTARY HAMMER
■Drills Up To 54 Holes 1/4" x 1-1/2"
Deep In Concrete On A Single Charge
■18 Volt, 2.4 Amp-Hr Battery
Delivers more time and is compatible with all
other MILWAUKEE 18 volt products.
■ One-Hour Universal Charger
Compatible with ALL Power-Plus batteries.
■ 1-3/4" Core Bit Capacity
■ Powerful 18 Volt Rare Earth Motor Easily
Handles All Drilling Applications
■ Compatible With SDS, SDS-Plus And TE-C
Style Bits
■ Trigger Speed Control
■ Two Mode Operation: Rotation With
Hammer or Rotation Only
■ Internal Clutch Protects Gearbox
■ Lock-Off Switch
■ Fully Adjustable Side Handle
Rotates 360°
■ Powerful Electro-Pneumatic
Hammer Action
■ Ball And Roller Bearings
■ Depth Gauge For Drilling Holes To Preset
Depth

5361-24* (KIT)

*
SPECIFICATIONS

TOOL AVAILABLE WITHOUT BATTERY, CHARGER OR
CASE. SEE "-20" MODELS IN SPECIFICATIONS CHART
BELOW

VOLTS
NO. OF
BATTERY
NO LOAD
CATALOG
DC
BATTERIES
CAPACITY
BLOWS
NO LOAD
SOLID BIT
CORE BIT
LENGTH W/
NET WGT.
SHIP WGT.
NUMBER
ONLY
INCLUDED
AMP-HRS
PER MIN.
RPM
CAPACITY
CAPACITY
BATTERY
LBS.
LBS.
• 5361-20
18
0
—
0-3900
0-850
3/4"
1-3/4"
17-1/2"
7.0
7.6
5361-24 KIT
18
1
2.4
0-3900
0-850
3/4"
1-3/4"
17-1/2"
9.5
17.7
STANDARD EQUIPMENT: FOR 5361-20• – 18 Volt Rotary Hammer, Side Handle and Depth Gauge. FOR 5361-24 – 18 Volt Rotary Hammer, 18 Volt 2.4 Amp-Hr Power-Plus Battery, Universal Charger, Side
Handle, Depth Gauge and Impact Resistant Carrying Case.
• Tool only, less battery, charger and case.

ACCESSORIES
5-PIECE 44 MAGNUM™ CARBIDE-TIPPED BIT SET
48-20-7490
Set includes one of each bit:
48-20-7410 (3/16"),
48-20-7431 (1/4"),
48-20-7441 (5/16"),
48-20-7451 (3/8"),
48-20-7471 (1/2").

SDS/CHUCK ADAPTER KIT*
48-66-1370
Kit includes chuck adapter No. 48-03-3005, 1/2" chuck No. 48-66-1360, chuck screw
No. 06-75-3150 and chuck key No. 48-66-3280.

* Parts in KIT may be ordered seperately. Use part numbers listed above.

HEAVY-DUTY
JOB SITE RADIO

CLEAR, POWERFUL SOUND SYSTEM

■
■
■
■
■
■

WORLD'S
TOUGHEST
RADIO!

■
■

49-24-0200
■
■
■
■
■
■
■ Detachable Storage Bag
on Back for Cell Phone,
CD, MP3 Player Etc.
Convenient hook & loop flap
openings for routing of cell
phone/CD/MP3 player cords.

■

SPECIFICATIONS
CATALOG
NUMBER
49-24-0200

VOLTS
AC
120

VOLTS
DC
12, 14.4 OR 18

NO. OF
BATTERIES
INCLUDED
0

HEIGHT
15-3/4”

WIDTH
19-1/2"

DEPTH
10”

NET WGT.
LBS.
16.5

SHIP WGT.
LBS.
21

WITH 3-LEVEL PUNCH EQ™
BASS BOOST
Rugged Construction – Withstands
8' Foot Drop to Concrete
7 Channel Weather Band Receives
N.O.A.A. Weather Broadcast (Where
Available)
Digital Tuner w/ 20 AM/FM Presets
Steel Grill Protected 5-1/4" Weather
Resistant Speakers With Separate
Tweeters
Operates On Standard AC Or Milwaukee
12, 14.4 Or 18 Volt
Slide-On Style Battery Packs
12 Volt Power Port Will Charge
Cell Phone/Other Audio Devices
Auxiliary Stereo Input Jack For
CD, MP3 or Cassette Player
Detachable Storage Bag on Back
for Cell Phone, CD, MP3 Player Etc.
Convenient hook & loop flap openings for
routing of cell phone/CD/MP3
player cords.
Directional, Flexible Antenna
LCD Digital Clock Powered By 2-AA
Batteries (Included)
10' Cord With Pass-Through Plug
And Built In Cord Wrap
Bumpers absorb impact shock caused
from accidental drops
or misuse.
Blow Molded Impact Resistant Base
Steel Handle w/ Comfortable
Soft Grip
Easy To Adjust Knobs and Buttons

(KIT)
9081-22*
• 1/4" HEX DRIVE

HEAVY-DUTY
IMPACT WRENCHES

POWER, PERFORMANCE AND DURABILITY
IN A COMPACT SIZE!
■ Powerful Motor Up To 1404 In-Lbs
Maximum Torque
(Model No. 9083-20 and 9083-22).
■ Produces Up To 3500 Impacts Per Minute
■ 2.4 Amp-Hr Ni-Cad Batteries Deliver
Maximum Run Time
■ Reversible Battery Pack
Fits Into Cramped Work
Spaces And Adjusts
Balance
■ Variable Speed Switch For
Maximum User Control,
0-2600 RPM
■ Large, Easy To Operate Forward And
Reverse Shuttle
■ Heavy-Duty Die-Cast, Aluminum Gear
Housing For Extra Durability
■ Comfortable Soft-Grip Handle Pad
■ One-Hour Universal Charger

GREAT
FOR
FASTENING

(KIT)
9082-22*
• 3/8" SQUARE DRIVE
HOG RING STYLE
SOCKET RETENTION
• USE WITH 3/8" SOCKETS
OR DRIVE SCREWS WITH
1/4" HEX ADAPTER
(INCLUDED)

MOST

VERSATILE
TOOL!

ACCESSORIES

1/2" SQUARE DRIVE HEX IMPACT SOCKETS
49-66-3080 1/2"
49-66-3090 9/16"
49-66-3100 5/8"

49-66-3110 11/16"
49-66-3120 3/4"
49-66-3130 13/16"

(KIT)
9083-22*
• 1/2" SQUARE DRIVE
HOG RING STYLE

3/8" SQUARE DRIVE HEX IMPACT SOCKETS
49-66-3201
49-66-3205
49-66-3210
49-66-3215
49-66-3220

1404
IN.-LBS.
MAX TORQUE

TOOL AVAILABLE WITHOUT BATTERY, CHARGER OR CASE.
SEE "-20" MODEL IN SPECIFICATIONS CHART BELOW

5/16"
3/8"
7/16"
1/2"
9/16"

49-66-3250
49-66-3255
49-66-3260
49-66-3265
49-66-3270

10 MM
12 MM
13 MM
14 MM
15 MM

49-66-3225 3/8" 5-PC inch set
49-66-3275 3/8" 5-PC MM set
3/8" SQUARE DRIVE TO 1/4" HEX QUICK CHANGE ADAPTER
48-03-3630

SPECIFICATIONS
CATALOG
NUMBER
• 9081-20
9081-22
• 9082-20
9082-22
• 9083-20
9083-22

VOLTS
14.4
14.4
14.4
14.4
14.4
14.4

DRIVE SIZE
1/4" HEX
1/4" HEX
3/8" SQUARE
3/8" SQUARE
1/2" SQUARE
1/2" SQUARE

NO. OF BATTERIES
INCLUDED
0
2
0
2
0
2

TORQUE
(IN.-LBS.)
740
740
1056
1056
1404
1404

RPM
0- 2600
0- 2600
0- 2600
0- 2600
0- 2600
0- 2600

IMPACTS PER
MINUTE
0- 3300
0- 3300
0- 3500
0- 3500
0- 3500
0- 3500

LENGTH
(INCHES)
7-1/2
7-1/2
7-5/8
7-5/8
7-11/16
7-11/16

NET WEIGHT
(LBS.)
2.5 W/O BATTERY
4.4 W/ BATTERY
2.4 W/O BATTERY
4.3 W/ BATTERY
2.5 W/O BATTERY
4.4 W/ BATTERY

SHIP WEIGHT
(LBS.)
3.3
12.5
3.3
12.4
3.3
12.5

STANDARD EQUIPMENT: FOR 9081-20•: Tool only. FOR 9081-22: Tool, Two 48-11-1024 14.4 Volt Battery Packs, 48-59-0255 Universal Charger and 48-55-3070 Impact Resistant Case.
FOR 9082-20•: Tool only. FOR 9082-22: Tool, 1/4" Hex Adapter 48-03-3630, Two 48-11-1024 14.4 Volt Battery Packs, 48-59-0255 Universal Charger and 48-55-3070 Impact Resistant
Case. FOR 9083-20•: Tool only. FOR 9083-22: Tool, Two 48-11-1024 14.4 Volt Battery Packs, 48-59-0255 Universal Charger and 48-55-3070 Impact Resistant Case.
• Tool only, less battery, charger and case.

HEAVY-DUTY
1/2" HAMMER-DRILLS
AND DRIVER/DRILLS

(KIT)
0614-24*
• HAMMER-DRILL

0-25,500

• T-HANDLE DESIGN
PROVIDES OPTIMUM
BALANCE AND COMFORT

ALL-METAL
RATCHETING
CHUCK WITH
CARBIDE JAWS

■ Reversible
Battery Pack
Fits into tight
work spaces
and adjusts
balance.
■ One-Hour
Universal
Charger
48-59-0255
■ Two Speed Ranges:
0-500 And 0-1700 RPM
■ Powerful 14.4 Volt Motor
Develops 460 In.-Ibs. maximum torque.
■ 1/2" All Metal Single Sleeve Grip-Lok™
Ratcheting Chuck With Carbide Jaws For
25% More Grip-Strength
■ 14.4 Volt, 2.4 Amp-Hr Battery
Delivers more run time and is compatible
with all other MILWAUKEE 14.4 volt products.
■ World’s First Dampened Spindle-Lock
No "clunk" when the trigger is released.
■ Side Handle Rotates 360° And Provides
Ultimate User Control During High Torque
Applications
■ Ergonomic Soft Finger Grip For Enhanced
Comfort
■ 20-Position Torque Adjustment

BPM!

460
IN.-LBS.
MAX TORQUE!

0616-24*

(KIT)
• DRIVER/DRILL
• T-HANDLE DESIGN
PROVIDES OPTIMUM
BALANCE AND COMFORT

TOOL AVAILABLE WITHOUT BATTERY, CHARGER OR
CASE. SEE "-20" MODELS IN SPECS CHART BELOW

SPECIFICATIONS
CATALOG
VOLTS
SPEED RPM
SPEED RPM
NO LOAD
DRILL MAX. TQ.
BATTERY CAPACITY
LENGTH
NET WGT.
SHIP. WGT.
NUMBER
DC
HIGH
LOW
BPM
IN.-LBS.
A-HRS.
INCHES
LBS.
LBS.
14.4
0-1700
0-500
0-25,500
460
–
10-7/8
4.0 W/O BATTERY
4.5
• 0614-20
0614-24
14.4
0-1700
0-500
0-25,500
460
2.4
10-7/8
6.0 W/ BATTERY
13.7
14.4
0-1700
0-500
–
460
–
10-1/2
3.8 W/O BATTERY
4.3
• 0616-20
0616-24
14.4
0-1700
0-500
–
460
2.4
10-1/2
5.8 W/ BATTERY
13.5
STANDARD EQUIPMENT For 0614-20•– Tool and Side Handle. FOR 0614-24 – Tool, Side Handle, Two 14.4 Volt Battery Packs 48-11-1024, Universal Charger 48-59-0255, and Impact Resistant
Case 48-55-0930. FOR 0616-20• – Tool and Side Handle. FOR 0616-24 – Tool, Side Handle, Two 14.4 Volt Battery Packs 48-11-1024, Universal Charger 48-59-0255 and Impact Resistant
Carrying Case 48-55-0930.
•Tool only, less battery, charger and case.

HEAVY-DUTY
1/2" DRIVER/DRILLS

CLIP-LOK™ SYSTEM
Belt clip, tool holder and
bit holder, attaches to
either side of the tool.

(KIT)
0612-22
• T-HANDLE DESIGN
PROVIDES OPTIMUM
BALANCE AND COMFORT
• 1/2" SINGLE SLEEVE
RATCHETING KEYLESS CHUCK

COMPACT
SERIES

FEATURING

CLIP-LOK™
SYSTEM

Conveniently releases
with a simple thumb
release

■ Reversible Battery Pack
Fits into tight work spaces
and adjusts
balance.
■ One-Hour Universal Charger
■ Compact Tool Design And Weight Allows For
Greater Control And Reduced Fatigue For
Enhanced Productivity
■ Exclusive Clip-Lok™ System
■ 400/1400 RPM For Efficient
Hole Drilling And Fastening
■ 390 In-lbs. Torque For
Drilling Larger Holes And
Using Larger Bits
■ Single-Sleeve, Ratcheting
Chuck Provides Better
Bit-Grip Strength
■ Comfortable Soft-Grip
Surfaces Maximize Comfort
0612-26 KIT: WORK LIGHT FEATURES
■ Faceted Reflector Provides Bright
Uniform Beam
■ Long Life Xenon Bulb
■ Patented Battery Protection Circuit
Prolongs Battery Life
■ Compatible With The Milwaukee
Clip-Lok™ System

0612-26

(KIT)
• T-HANDLE DESIGN
PROVIDES OPTIMUM
BALANCE AND COMFORT
• 1/2" SINGLE SLEEVE
RATCHETING KEYLESS CHUCK
• WORK LIGHT 49-24-0155

SEE PAGE 31 FOR
MORE CLIP-LOK
INFORMATION.

SPECIFICATIONS
CATALOG
VOLTS
SPEED RPM
SPEED RPM
DRILL MAX. TQ.
BATTERY CAPACITY
LENGTH
DRILL NET WGT.
SHIP. WGT.
NUMBER
DC
HIGH
LOW
IN.-LBS.
A-HRS.
INCHES
W/ BATTERY (LBS.)
LBS.
0612-22
14.4
0-1400
0-400
390
1.7
9-1/8
4.7
12.0
0612-26
14.4
0-1400
0-400
390
1.7
9-1/8
4.7
12.8
STANDARD EQUIPMENT: FOR 0612-22: Tool, Two 14.4 Volt Battery Packs 48-11-1014, Clip-Lok™ System 48-67-0150, #2 Phillips Bit, Charger 48-59-0255, and Impact Resistant Carrying Case 48-55-0670.
FOR 0612-26: Tool, Two 14.4 Volt Battery Packs 48-11-1014, Clip-Lok™ System 48-67-0150, Work Light 49-24-0155, #2 Phillips Bit, Charger 48-59-0255, and Impact Resistant Carrying Case 48-55-0675.

HEAVY-DUTY
CLIP-LOK WORK LIGHTS
™

■ 140° Pivoting Head
■ Faceted Reflector Provides Bright
Uniform Beam
■ Long Life Xenon Bulb
■ Patented Battery Protection Circuit
Prolongs Battery Life
■ Compatible With The Milwaukee
Clip-Lok™ System (Not Included)
■ 49-24-0165 For Use With Milwaukee 18
Volt Slide-On Style Battery and Chargers
49-24-0155 For Use With Milwaukee 12
Volt and 14.4 Volt Slide-On Style Batteries
and Chargers
■ Spare Bulb Stored Under Lens Cap
■ Battery Not Included

49-24-0165
• ACCEPTS 18 VOLT “SLIDE-ON
STYLE” MILWAUKEE
BATTERIES

49-24-0155
• ACCEPTS 12 OR 14.4 VOLT
“SLIDE-ON STYLE”
MILWAUKEE BATTERIES

SPECIFICATIONS
CATALOG
NUMBER

VOLTS
DC

BATTERY
STYLE

49-24-0165

49-24-0155

12/14.4

ACCESSORIES
LENGTH (IN.)
HEAD
HEAD
UP
DOWN

NET WEIGHT
(LBS.)
W/O BATTERY

SHIP
WEIGHT
(LBS.)

BRIGHTNESS
(LUX)

MAX. RUN TIME
(MIN./CHARGE)

SLIDE-ON

365

180

11-1/8

1.03

1.35

SLIDE-ON

284/360

150

11-1/8

1.03

1.35

LIGHT BULB REPLACEMENT
49-81-0020
For Work Light 49-24-0155
49-81-0030

For Work Light 49-24-0165.

STANDARD EQUIPMENT: FOR 49-24-0165 AND 49-24-0155: Work Light, 2-Clip-Lok™ Receivers 43-72-0300, and 2 Work Light
Bulbs

HEAVY-DUTY
CLIP-LOK™ SYSTEM

CLIP-LOK™ BELT CLIP
48-67-0150 Belt clip only.
CLIP-LOK™ RECEIVER
43-72-0300 2-pack replacement clips.
Mount to either side of
Compact Series driver/drills.

Belt clip ratchets closed to securely
lock on to most belts or tool pouches.

■ Exclusive Clip-Lok™ System Allows For
Convenient, Hands-Free, Transportation
Of The Drill And Provides A Convenient
Place To Position The Tool
■ One-Handed Load And Release Of Tool
■ The Tool Securely "Locks" Onto The Belt
■ Bit Storage (2-Bit Capacity)
■ Bit-Holder And Clip-Lok™ Can Be Used On
Either Side Of The Tool
■ Ribs Grip Firmly To Secure Belt Clip To
The Users’ Belt

HEAVY-DUTY
3/8" COMPACT SERIES
DRIVER/DRILL

(KIT)
0602-22
• T-HANDLE DESIGN
PROVIDES OPTIMUM
BALANCE AND
COMFORT
• 3/8" SINGLE-SLEEVE
RATCHETING
KEYLESS CHUCK
CLIP-LOK™ SYSTEMBelt clip, tool holder
and bit holder, attaches
to either side of the
tool.

FEATURING

CLIP-LOK™
SYSTEM

Conveniently
releases with a
simple thumb
release

■ Reversible
Battery Pack
Fits into tight
work spaces
and adjusts
balance.
■ One-Hour
Universal
Charger
■ Compact Tool
Design And Weight Allows For Greater
Control And Reduced Fatigue For
Enhanced Productivity
■ Compact, Lightweight Battery Packs Have
A Lower Profile, Making Them Ideal For
Use In Tight Spaces
■ Exclusive Clip-Lok™ System
■ 0-400/0-1400 Rpm For Efficient Hole
Drilling And Fastening
■ Variable Speed Trigger
With soft-grip, non-slip surface for greater
control.
■ 280 In-lbs. Torque For Drilling Larger
Holes And Using Larger Bits
■ Single-Sleeve, Ratcheting Chuck Provides
Better Bit-Grip Strength
■ Comfortable Soft-Grip Non-Slip Handle
For Reduced Fatigue And Vibration
■ Cushioned, Non-Slip, Palm Grip For
Reduced Fatigue And Vibration
■ 20-Position Clutch
■ Single-Sleeve Ratcheting Chuck, 3/8"
Capacity
■ Rubber Bumpers Help
Prevent Tool From Sliding
Off Sloped Surfaces

SPECIFICATIONS
CATALOG
VOLTS
SPEED RPM
SPEED RPM
DRILL MAX. TQ.
BATTERY CAPACITY
LENGTH
NET WGT. LBS.
SHIP. WGT.
NUMBER
DC
HIGH
LOW
IN.-LBS.
A-HRS.
INCHES
W/ BATTERY
LBS.
0602-22
12
0-1400
0-400
280
1.3
8-11/16
4.3
11.3
STANDARD EQUIPMENT: FOR 0602-22: 3/8" Driver/Drill, Two 12 Volt Battery Packs 48-11-1967, Clip-Lok™ System, #2 Phillips Bit, Universal Charger, and Impact Resistant Carrying Case 48-55-0670.

EXCLUSIVE
CLIP-LOK™ SYSTEM PROVIDES A CONVENIENT PLACE TO CARRY THE DRIVER/DRILL
CLIP-LOK™ BELT CLIP
48-67-0150 Belt clip only.
CLIP-LOK™ RECEIVER
43-72-0300 2-pack replacement clips.
Mount to either side of
Compact Series driver/drills.

Belt clip ratchets closed to securely
lock on to most belts or tool pouches.

HEAVY-DUTY
CLIP-LOK™ SYSTEM
■ Exclusive Clip-Lok™ System Allows For
Convenient, Hands-Free, Transportation
Of The Drill And Provides A Convenient
Place To Position The Tool.
■ One-Handed Load And Release Of Tool
■ The Tool Securely "Locks" Onto The Belt
■ Bit Storage (2-Bit Capacity)
■ Bit-Holder And Clip-Lok™ Can Be Used On
Either Side Of The Tool
■ Ribs Grip Firmly To Secure Belt Clip To
The Users’ Belt

HEAVY-DUTY
CAULK
& ADHESIVE GUNS
FOR AUTO GLASS INSTALLERS, ROOFERS, BUILDING
CONTRACTORS, CABINET MAKERS, CARPET LAYERS AND
OTHER CAULKING

DRAMATICALLY REDUCES USER FATIGUE
WHEN COMPARED TO MANUAL APPLICATION

6560-21*

6560-21, 6560-23 AND 6560-24 FEATURES:
■ Long Run Time – Expels over 135 (10 oz.)
Tubes of Latex Per Battery Charge
■ Powerful – 620 lbs. of pushing force
easily handles high viscosity materials such
as windshield urethanes
■ Interchangeable front-ends
Works with: Standard caulk tubes, 29 oz. Subflooring adhesive, or sausage-packaged materials.
■ All metal gear transmission
Easily handles high pushing force and provides
long life.
■ Carriage Swivels 360°
For easy caulking around corners and hard
to reach areas.
■ Ergonomic, T-handle design relieves stress
to forearm
■ Reversible Battery Pack– Exclusive to
Milwaukee shifts weight and allows the
operator to get into confined spaces
■ Compact Size – 18.5" long w/ standard
10 oz. carriage
■ Variable Speed Trigger - Allows for
optimal bead control
■ Auto Reverse
Stops material from expelling when trigger is
released, keeping work area clean.

• 10 OZ. SIZE
• HIGH FORCE

6560-23
• QUART SIZE
• MANUAL CLUTCH
RELEASE FOR RAPID
LOADING OF MATERIAL

6560-24
• 20 OZ. SIZE- “SAUSAGE FORMAT”

TOOL AVAILABLE WITHOUT BATTERY, CHARGER OR
CASE. SEE "-20" MODELS IN SPECIFICATIONS CHART
BELOW

SPECIFICATIONS
CATALOG
NUMBER
• 6560-20
6560-21
6560-23
6560-24

VOLTS
DC
12
12
12
12

SPEED:
SEC. PER
CARTRIDGE
CARRIAGE
–
NA
–
10 OZ.
–
QUART SIZE/30 OZ.
–
SAUSAGE PACK
TYPE/20 OZ.

LENGTH
18-1/2"
18-1/2"
22-3/8"
23-7/8"

NET
WGT.
(LBS.)
2.9 •
5.2
6.2
5.7

SHIP.
WGT.
(LBS.)
3.5
7.4
8.2
7.8

STANDARD EQUIPMENT FOR 6560-20•:12V Caulk Gun only.
FOR 6560-21: 12V Caulk Gun, 10oz. Carriage 48-08-1075, Plunger Rod 49-52-0600,
Battery Pack 48-11-1967 and Universal Battery Charger 48-59-0255.
FOR 6560-23: 12V Caulk Gun, Quart Size Carriage 48-08-1080, Plunger Rod 49-52-0650,
Battery Pack 48-11-1967 and Universal Battery Charger 48-59-0255.
FOR 6560-24: 12V Caulk Gun, 20oz. Sausage Style Carriage 48-08-1090, Plunger Rod
49-52-0650, Battery Pack 48-11-1967 and Universal Battery Charger 48-59-0255.
•Tool only, less battery, charger carriage and plunger rod.

ACCESSORIES
CAULK GUN ACCESSORIES
FOR INTERNAL THREAD ROD MODELS

CAULK GUN ACCESSORIES
FOR EXTERNAL THREAD ROD MODELS

48-08-1075

10 Oz. Cartridge Carriage (w/ Plunger).

48-08-1000

10 Oz. Cartridge Carriage (w/ Plunger).

48-08-1085

10 Oz. Sausage Barrel (w/ Plunger & 2 Nozzles)

48-08-1020

10 Oz. Sausage Barrel (w/ Plunger & 2 Nozzles)

49-52-0600

10 Oz. Plunger Rod

49-52-0500

10 Oz. Plunger Rod

48-08-1080

Quart Cartridge Carriage (w/ Plunger)

48-08-1010

Quart Cartridge Carriage (w/ Plunger)

49-52-0650

Plunger Rod (Fits Quart & 20 Oz. Models)

49-52-0525

Quart Plunger Rod

48-08-1090

20 Oz. Sausage Barrel (w/ Plunger & 2 Nozzles)

48-08-1030

20 Oz. Sausage Barrel (w/ Plunger & 2 Nozzles)

49-52-0650

Plunger Rod (Fits Quart & 20 Oz. Models)

49-52-0515

20 Oz. Plunger Rod

HEAVY-DUTY
SCREWDRIVERS

SINGLE SPEED MODELS:
190 RPM

■ For Comfort And Convenience In
Tight Locations
■ Lightweight Screwdriver Is Ideal For
Installers, Assembly Line Workers,
Electricians, Auto Mechanics
And General Home Maintenance.
■ Two Position Handle Bends For A Better
Grip In Higher Torque Applications And
To Fit In Tighter Spaces
■ Forward/ Reverse Button With
Switch Lock Feature
■ 12 Volt Automotive Charger Optional

6539-6
3-PIECE BIT SET
•

(KIT)
6540-1
• INCLUDES 8-PIECE 1/4"
HEX DRIVE BIT SET
NO. 48-30-0101

ADJUSTABLE
TWO POSITION
HANDLE

6538-1, 6539-6 AND 6540-1 FEATURES:
■ Compact, Light Weight And Durable Unit
Has A Six Position Clutch To Tighten From
5 To 22 In-lbs
■ Single No Load Speed 190 RPM

2-SPEED MODELS:
400/200 RPM

6546-6
• 3-PIECE BIT SET

6545-6, 6546-6, 6547-1 AND 6547-22
FEATURES:
■ Compact, Light Weight And Durable Unit
Has A Six Position Clutch To Tighten From
3.5 To 26 In-lbs
■ Two Speed 400/200 RPM

(KIT)
6547-1
• INCLUDES 8-PIECE 1/4"
HEX DRIVE BIT SET
NO. 48-30-0101

(KIT)
6547-22
• 1/4" CHUCK ATTACHMENT
WITH KEY
• 4-PIECE BIT SET

SPECIFICATIONS

MAXIMUM TORQUE (IN.-LBS.)

CATALOG
VOLTS
SPEED
POSITION
POSITION
POSITION
POSITION
LENGTH
NET WGT.
SHIP. WGT.
NUMBER
DC
RPM
DIAMETER
1-2
3-4
4-5
6
(IN.)
(LBS.)
(LBS.)
• 6538-1
2.4
190
1.4"
5 IN.-LBS.
12 IN.-LBS.
16 IN.-LBS.
22 IN.-LBS.
9
.60 W/O BATTERY
1.0
6539-6
2.4
190
1.4"
5 IN.-LBS.
12 IN.-LBS.
16 IN.-LBS.
22 IN.-LBS.
9
.88 W/ BATTERY
2.8
6540-1
2.4
190
1.4"
5 IN.-LBS.
12 IN.-LBS.
16 IN.-LBS.
22 IN.-LBS.
9
.88 W/ BATTERY
4.9
• 6545-6
2.4
400/200
1.4"
3.5 IN.-LBS.
10.5 IN.-LBS.
17.5 IN.-LBS.
26 IN.-LBS.
9-3/8
.61 W/O BATTERY
2.8
6546-6
2.4
400/200
1.4"
3.5 IN.-LBS.
10.5 IN.-LBS.
17.5 IN.-LBS.
26 IN.-LBS.
9-3/8
.89 W/ BATTERY
2.8
6547-1
2.4
400/200
1.4"
3.5 IN.-LBS.
10.5 IN.-LBS.
17.5 IN.-LBS.
26 IN.-LBS.
9-3/8
.89 W/ BATTERY
4.9
6547-22
2.4
400/200
1.4"
3.5 IN.-LBS.
10.5 IN.-LBS.
17.5 IN.-LBS.
26 IN.-LBS.
9-3/8
.89 W/ BATTERY
5.2
STANDARD EQUIPMENT: FOR 6538-1• – Single Speed Screwdriver. FOR 6539-6 – 6538-1 Screwdriver, 48-30-1510 #1 Phillips Bit, 48-30-1520 #2 Phillips Bit, 48-30-0500 6-7 Slotted Bit, 2.4 Volt Battery
Pack and 120 Volt AC One-Hour Battery Charger. FOR 6540-1 – Same as 6539-6 Plus 1/4" Chuck Attachment with Key 49-22-1560, 8-Piece Driver/Drill Bit Set and Impact Resistant Carrying Case. FOR
6545-6• – Two Speed Screwdriver. FOR 6546-6 – Two Speed Screwdriver, 48-30-1510 #1 Phillips Bit, 48-30-1520 #2 Phillips Bit, 48-30-0500 6-7 Slotted Bit, 2.4 Volt Battery Pack, and 120 Volt AC OneHour Battery Charger. FOR 6547-1 – Same as 6546-6 Plus 1/4" Chuck Attachment with Key 49-22-1560, 8-Piece Driver/Drill Bit Set and Impact Resistant Carrying Case. FOR 6547-22 – Two Speed
Screwdriver, Two 48-11-0100 2.4 Volt Battery Packs, 48-59-0300 One-Hour Battery Charger, 1/4" Chuck Attachment with Key 49-22-1560, 48-32-2050 1/4" Nut Driver With 1/4" Hex, 48-89-0125 1/8"
Twist Drill Bit, 48-89-0187 3/16" Twist Drill Bit, 48-89-0250 1/4" Twist Drill Bit and Impact Resistant Carrying Case.

• Unit Sold Less Battery Pack. Specifications Shown WIth Battery.

ACCESSORIES
2.4 VOLT CORDLESS TOOLS
NI-CAD BATTERY
1-HOUR CHARGER
VEHICLE CHARGER
IMPACT RESISTANT CARRYING CASE
CHUCK & KEY
KEY ONLY

CAT. NO.
48-11-0100
48-59-0300
48-59-0181
48-55-0798
49-22-1560
48-66-3350

USE WITH TOOL MODEL NO'S
6550-20, 6538-1, 6539-6, 6540-1,
6545-6, 6546-6, 6547-1, 6547-22
6545-6, 6546-6, 6547-1, 6547-22
Standard equipment for 6540-1, 6547-1 and 6547-22.
6546-6, 6547-1, 6547-22
6546-6, 6547-1, 6547-22

HEAVY-DUTY
BATTERIES
AND ACCESSORIES
HEAVY-DUTY “SLIDE-ON STYLE” BATTERIES

CATALOG NO.
DESCRIPTION

48-11-2830
28 VOLT
3.0 A-H “SLIDE-ON STYLE” BATTERY
28V Power at 18V Battery Weight!
Up to 2X the run time of 18V!
ALL 28 Volt Tools and Work Lights

TOOLS COMPATIBLE
WITH:

CATALOG NO.
DESCRIPTION

TOOLS COMPATIBLE
WITH:

CATALOG NO.
DESCRIPTION

48-11-1024
14.4 VOLT
2.4 A-H “SLIDE-ON STYLE” BATTERY
Compatible with 14.4 volt products
listed below.
All 14.4 Volt Milwaukee Slide-On
Interface Tools and Work Light

48-11-2230
18 VOLT
2.4 A-H “SLIDE-ON STYLE” BATTERY
Compatible with 18 volt products
listed below.
All 18 Volt Milwaukee Interface Tools and Work Lights
except: 6516-20 • 6516-21 • 6516-22 • 6516-23 •
1108-20 • 1108-21• 3108-21 • 5364-20 • 5364-21

48-11-1014
14.4 VOLT
1.7 A-H “SLIDE-ON STYLE” BATTERY
Compatible with 14.4 volt products
listed below.
All 14.4 Volt Milwaukee Slide-On
Interface Tools and Work Light

48-11-2232
18 VOLT
2.4 A-H “SLIDE-ON STYLE” BATTERY
VALUE TWO-PACK
Two 48-11-2230 batteries in a single pack.

48-11-1970
12 VOLT
2.4 A-H “SLIDE-ON STYLE” BATTERY
Compatible with 12 volt products
listed below.
All 12 Volt Milwaukee Slide-On
Interface Tools and Work Light

48-11-1967
12 VOLT
1.3 A-H “SLIDE-ON STYLE” BATTERY
Compatible with 12 volt products
listed below.
All 12 Volt Milwaukee Slide-On
Interface Tools and Work Light

49-17-0130
BATTERY HOLSTER *
Provides contractor the ability to carry an
extra battery. Fits all Milwaukee 12-18V
"slide-on" style batteries. Metal belt clip and a
belt loop that fits belts up to 3" wide.
Velcro strap keeps holster securely closed..

HEAVY-DUTY 12, 9.6, & 7.2 VOLT TOOL ACCESSORIES
12 VOLT CORDLESS TOOLS

CAT. NO.
1.7 A-H SUPER-TOUGH NI-CAD BATTERY
48-11-0200
3.0 A-H FAT PACK NI-CAD BATTERY
48-11-0300
12 volts, 3 amp-hr delivers maximum run time. Get 18 volt run
time from your Milwaukee 12 volt tool. Compatible with all
12 volt Milwaukee cordless tools, except Power-Plus models.
SUPER CHARGER II
48-59-0192
AUTO CHARGER
48-59-0172
IMPACT RESISTANT CARRYING CASE
48-55-0240
IMPACT RESISTANT CARRYING CASE
48-55-1910
IMPACT RESISTANT CARRYING CASE
48-55-9055
STEEL CARRYING CASE
48-55-9060
STEEL CARRYING CASE
48-55-9090
STEEL CARRYING CASE
48-55-1575
KEYLESS CHUCK
48-66-0400
KEYLESS CHUCK
48-66-0390
KEYLESS CHUCK
48-66-0360
BATTERY HOLSTER
49-17-0244

TOOL MODELS
0407-6, 0407-22, 0415-20, 0415-21,
0415-23, 9057-6, 9058-6

12 VOLT CORDLESS TOOLS CONT.
12V WORK LIGHT
WORK LIGHT BULB REPLACEMENT

CAT. NO.
49-24-0100
49-81-0010

TOOL MODELS
On Work Light 49-24-0100.

9.6 VOLT CORDLESS TOOLS

0407-6 , 0407-22, 0415-20, 0415-21
0478-6
9057-6, 9058-6
0422-6
0431-6, 0436-6, 0446-6
0407-6, 0415-20, 0415-21
0422-6
All 3/8" applications.
0401-6, 0407-6, 0415-20, 0415-21,
0415-23, 0422-6, 0430-1, 0431-6,
0436-6, 0446-6, 0478-6, 9057-6,
9058-6

NI-CAD BATTERY
SUPER CHARGER II
AUTO CHARGER
IMPACT RESISTANT CARRYING CASE
STEEL CARRYING CASE
KEYLESS CHUCK
BATTERY HOLSTER

48-11-0080
48-59-0192
48-59-0172
48-55-0220
48-55-1575
48-66-0360
49-17-0243

All MILWAUKEE
9.6 volt drills

7.2 VOLT CORDLESS TOOLS
NI-CAD BATTERY
48-11-0130
IMPACT RESISTANT CARRYING CASE
48-55-0520
KEYLESS CHUCK
48-66-0360 All MILWAUKEE
AUTO CHARGER
48-59-0172 7.2 volt drills
SUPER CHARGER II
48-59-0192
BATTERY ADAPTER*
48-03-2600
Adapts the Milwaukee "Tower" battery style tools to be compatible with the Milwaukee 12 or 14.4
volt slide-on style batteries. Works with slide-on style battery models: 48-11-1900, 48-11-1950, 48-111000, 48-11-1024 *Patented

HEAVY-DUTY
BATTERY CHARGERS
HEAVY-DUTY BATTERY CHARGERS
LITHIUM-ION CHARGERS

CATALOG NO.
DESCRIPTION
COMPATIBLE
WITH:

V28™ ONE-HOUR CHARGER 48-59-2801
■ High Visibility 360° LED – Indicates charging status from
across the room.
■ Rubberized Feet – Keeps charger in place on slick surfaces.
■ Extended Sides
• Protect battery pack while on charger
• Adds stability to prevent charger from tipping
forward while pack is charging
■ Progressive Charge Indication – Battery LED’s light-up
incrementally as the battery is charged. Provides quick
feedback on current charge level of battery pack.
■ Pass-Through Plug – Conserves valuable outlet space on
the job site.
■ Encapsulated Circuit Board for Extreme Durability –
Protects electronics from debris, moisture, and impact.

48-59-2801
V28™ ONE-HOUR Li-ion CHARGER
Charges ALL Milwaukee V28 battery packs.
All 28 Volt Milwaukee
Batteries

Ni-Cd CHARGERS

CATALOG NO.
DESCRIPTION

COMPATIBLE
WITH:

48-59-0255
ONE-HOUR Ni-Cd
UNIVERSAL CHARGER
Charges ALL Milwaukee
“Slide-On Style” batteries.
All 18, 14.4 and 12 Volt
Milwaukee “Slide-On Style” batteries.

48-59-0186
ONE-HOUR Ni-Cd
VEHICLE CHARGER
Plugs into vehicle’s cigarette lighter.
Charges ALL Milwaukee “Slide-On Style” batteries.
All 18, 14.4 and 12 Volt
Milwaukee “Slide-On Style” batteries.

JOB
SITE
TOUGH!

CATALOG NO.
DESCRIPTION

COMPATIBLE
WITH:

48-59-0260
MULTI-BAY Ni-Cd CHARGER
Charges ALL Milwaukee
“Slide-On Style” batteries,
See copy at right for more details!
All 18, 14.4 and 12 Volt
Milwaukee “Slide-On Style” batteries.

➊

➍

➋
➌

➎

➏

ONE HOUR Ni-Cd AND Ni-MH CHARGERS
48-59-0255 AND 48-59-0186
■ Generator, Inverter And Long Extension Cord Ready Due To Wide Input Voltage Range Of AC Charger
■ Maximizing Battery Pack Life
• Allow Battery Pack To Cool Before Charging
• Do Not Deeply Discharge Battery
• Store Batteries In Cool Places
■ 2-Step Charging Performance
• 1) 1 Hour Fast-Charge Mode
• 2) Maintenance Mode - Keeps The Battery Pack
Fully Charged While On Charger
■ Temperature Protection Circuitry
• Charge Between 40° To 105° F – Charges Battery
Packs At A Slower Rate When Battery Pack
Temperature Is Below 40°F Or Above 105°F
• Automatically Switches To Fast Charge Mode
When Battery Pack Temperature Falls Within
40°F to 105°F Temperature Range
MULTI-BAY CHARGER 48-59-0260
➊ Charge Up To Three Battery Packs Of The Same
Or Other Voltage Simultaneously
■ Charges In 45 Minutes For Minimal Down Time
■ Micro-Controlled Conditioning Mode Maximizes Run
Time Automatically During Each Charge Cycle
■ Generator, Inverter And Long Extension Cord Ready Due To Wide Input Voltage Range Of AC Charger
➋ Dust Cover Protects Charger Terminals From Job Site
Contamination And Debris
➌ Dust Cover Automatically Retracts When A Battery Is
Inserted
➍ 9' Cord With Pass Through Plug
➎ High Visibility LED Indicators Let You Know What
Charging Stage The Battery Pack Is In
➏ Convenient Cord Wrap Also Acts As A Shock
Absorber If The Unit Is Tipped Or Dropped
■ Durable Construction Protects The Charger In
Harsh Job Site Environment – Impact resistant base provides ultimate protection in job site conditions.
■ Withstands 8' Drop To Concrete – (With battery packs
attached.)

HEAVY-DUTY
28, 18, 14.4 AND 12 VOLT
CONTRACTOR BAGS AND CARRYING CASES
HEAVY-DUTY CONTRACTOR BAGS
Made of tough, water resistant, 600 denier material. Provides extra storage for job-site tools and accessories, shoulder strap with all-metal hooks for durability. 5 different sizes.

CATALOG NO.
DESCRIPTION
SIZE

48-55-3490
HEAVY-DUTY
CONTRACTOR BAG
17"l x 9"w x 10"h

48-55-3500
HEAVY-DUTY
CONTRACTOR BAG
20.5"l x 9"w x 8"h

48-55-3510
HEAVY-DUTY
CONTRACTOR BAG
18"l x 11"w x 10"h

48-55-3530
HEAVY-DUTY
CONTRACTOR BAG
24.5"l x 13"w x 14"h

48-55-3525
HEAVY-DUTY
SPORTSMEN’S CAMO BAG
21"l x 11"w x 10"h
Mossy Oak® camo pattern.

HEAVY-DUTY IMPACT RESISTANT CARRYING CASES

CATALOG NO.
DESCRIPTION

USE WITH
TOOL NO.:

CATALOG NO.
DESCRIPTION
USE WITH
TOOL NO.:

48-55-0935
V28™ HAMMER-DRILL
IMPACT RESISTANT
CARRYING CASE
0724-24

48-55-3000
IMPACT RESISTANT
CARRYING CASE (LARGE)
6515-23 • 6515-24
6515-26 • 0901-24

48-55-1490
V28™ CIRCULAR SAW
IMPACT RESISTANT
CARRYING CASE
0730-22 • 6310-20 • 6310-22
6320-20 • 6320-22

48-55-0719
V28™ SAWZALL® RECIP SAW
IMPACT RESISTANT
CARRYING CASE
0719-22

48-55-9075
IMPACT RESISTANT
CARRYING CASE (SMALL)
All 18 Volt Impact Wrenches

48-55-0670
IMPACT RESISTANT
CARRYING CASE
Driver/Drills 0602-22 and 0612-22.
Features on-board bit and Clip-Lok™ storage.

48-55-3070
IMPACT RESISTANT
CARRYING CASE
All 14.4 Volt Impact Wrenches.
Accesory storage.

48-55-0729
V28™ BAND SAW
IMPACT RESISTANT
CARRYING CASE
0729-21

48-55-0675
IMPACT RESISTANT
CARRYING CASE (SMALL)
Driver/Drill 0612-26
and WorkLight Combo Kit

48-55-0779
V28™ IMPACT WRENCH
IMPACT RESISTANT
CARRYING CASE
0779-22

48-55-0930
IMPACT RESISTANT
CARRYING CASE
All 18 and 14.4 Volt Lok-Tor™
Driver/Drills and Hammer-Drills

48-55-3050
IMPACT RESISTANT
D-HANDLE CARRYING CASE
All 18 Volt D-Handle Tool
5361-24 • 1109-24 • 3109-24
6515-27 • 6515-99

HEAVY-DUTY
DRILL CHUCKS

HEAVY-DUTY CORDLESS DRILL CHUCKS

FITS ALL COMPETITIVE MODELS WITH SAME THREAD SIZE
CHUCK
CATALOG
NUMBER

CAPACITY

THREAD
SIZE

DESCRIPTION

MILWAUKEE
CORDLESS TOOLS
COMPATIBLE WITH

48-66-0360

3/8"

3/8"-24

Plastic 2-Sleeve

0502-02

48-66-1250

3/8"

3/8"-24

Plastic 1-Sleeve

0602-22

48-66-1530

3/8"

3/8"-24

Metal 2-Sleeve

0502-02

48-66-1400

1/2"

1/2"-20

Plastic 2-Sleeve

0501-02

48-66-1400

1/2"

1/2"-20

Plastic 2-Sleeve

0511-21

48-66-0420

1/2"

3/8"-24

Plastic 2-Sleeve

0512-21

48-66-1270

1/2"

3/8"-24

Plastic 1-Sleeve

0612-22

48-66-1375

1/2"

1/2"-20

Metal 2-Sleeve

0513-21, 0514-20,
0516-20

48-66-1575

1/2"

1/2"-20

Metal 1-Sleeve

0614-20, 0616-20

48-66-1400

1/2"

1/2"-20

Plastic 2-Sleeve

0521-20,0523-20

48-66-1375

1/2"

1/2"-20

Metal 2-Sleeve

0522-20, 0524-20,
1109-20, 3109-20

48-66-1575

1/2"

1/2"-20

Metal 1-Sleeve

0614-20, 0616-20.
0622-20, 0624-20

48-66-1575

1/2"

1/2"-20

Metal 1-Sleeve

0724-20

■ Metal Single Sleeve Ratcheting
Chuck With Carbide Tipped Jaws
On All Lok-Tor® Driver/Drill and
Hammer-Drill Models
Provides unbeatable gripping
strength on the bits and provides
longer life of the chuck and the bits.
■ Ratcheting Action Prevents The Bit
From Slipping
100% All-Metal Chuck For Ultimate
Durability And Performance

Carbide Tipped Jaws Provide
Unmatched Gripping Strength

48-66-1575
Lok-Tor® Chuck
Knurled Sleeve Provides
A Comfortable, Durable
Gripping Area

HEAVY-DUTY
PERSONAL PROTECTIVE
EQUIPMENT
HEAVY-DUTY SAFETY EYEWEAR

LENS TINTS/
COATINGS

ANSI
Z87+

CSA
Z94.3

QTY.
PER
PACK

49-17-2000 MK2000 - Safety Eyewear

Clear/Anti-Fog

✔

49-17-2050 MK2050 - Safety Eyewear

Gray/Anti-Fog

✔

49-17-2100 MK2100 - Safety Eyewear

Clear/Anti-Fog

✔

49-17-2150 MK2150 - Safety Eyewear

Gray/Anti-Fog

✔

49-17-2200 MK2200 - Safety Eyewear

Clear/Anti-Fog

✔

49-17-2275 MK2275 - Safety Eyewear

Red Mirror/Hard Coat

✔

49-17-2300 MK2300 - Safety Eyewear

Clear/Anti-Fog

✔

49-17-2350 MK2350 - Safety Eyewear

Gray/Anti-Fog

✔

49-17-2400 MK2400 - Safety Eyewear

Clear/Hard Coat

✔

49-17-2475 MK2475 - Safety Eyewear

Silver Mirror/Hard Coat

✔

49-17-3000 MK3000 - Safety Goggle

Clear/Anti-Fog

✔

CATALOG
NUMBER

DESCRIPTION

✔

FEATURES
• Contoured wrap-around sport design.
• Soft nose bridge for better comfort and fit.
• Durable polycarbonate lens.
• Weightless comfort and superior coverage.
• Wrap-around lens with integral side shields for clear and
unobstructed field of vision.
• Patented lens inclination and adjustable temples to ensure
a proper fit.

• Contemporary, wrap-around sport styling.
• Adjustable temple length allows user to create a custom fit.
• Molded in side shields and browguards.
• Soft nose bridge, ratcheting lens system, and adjustable
temple length allows user to create a custom fit.
• Wrap around lens provides uninterrupted peripheral coverage.
• Unique ventilation channel between the frame and lens for
improved moisture fog control.
• Lenses can withstand impact energies 7x greater the ANSI or
CSA high velocity tests and meets the military test regimen.
• Sleek wrap-around metal frame design.
• Lightweight and durable.
• Adjustable saddle nose pads for improved fit and comfort.
• Hard Coat lens for scratch resistance and longer life.
• Wrap-around styling for excellent panoramic vision.
• OTG (over the glasses) compatible – fits over most
prescription eyewear.
• Adjustable red elastic headband.
• Direct vent impact goggle

HEAVY-DUTY HEARING AND RESPIRATORY PROTECTION
CATALOG
NUMBER

DESCRIPTION

QTY.
PER BOX

FEATURES

49-17-3100 Foam Disposable Earplugs

200 Pair

Soft, smooth foam delivers superior comfort and protection. Tapered design with
rounded tip aids insertion. NRR 29dB.

49-17-3200 Corded Reusable Earplugs

50 Pair

Patented internal air cushion offers superior protection and comfort during long-term wear
Highest attenuating reusable earplug available. NRR 27dB.

49-17-3300 Heavy Duty Folding Earmuffs

1 Pair

High attenuation dielectric earmuff, folds for convient storage. Includes belt clip. NRR 28 dB.

49-17-3500 N95 Particulate Respirator

20 Pieces

NIOSH N95 Class Respirator with adjustable nosepiece.

HEAVY-DUTY WORK GLOVES
CATALOG
NUMBER

DESCRIPTION

SIZE

QTY.
PER
PACK

49-17-0115

Milwaukee Work Gloves

Small

49-17-0125

Milwaukee Work Gloves

Medium

49-17-0135

Milwaukee Work Gloves

Large

49-17-0140

Milwaukee Work Gloves

Extra Large

FEATURES
• Reinforced wrist cuff with hook and loop closure for secure fit.
• 2-way spandex optimizes breathability, comfort, fit, flexibility and overall
glove integrity.
• Embroidered Milwaukee logo ensures heavy-duty, quality product.
• Reinforced fingertips enhance durability without compromising dexterity.
• Synthetic leather palm enhances breathability, durability and wear resistance.
• Padded palm with memory foam offers increased comfort.
• Silicone finger pads for superior gripping.

HEAVY-DUTY
ORGANIZERS, TOOL BELTS
AND MISC. ACCESSORIES
HEAVY-DUTY ORGANIZERS

Tools not
included.

CATALOG NO.
DESCRIPTION

Tools and
bucket not
included.

49-17-0110
CONTRACTOR PARTS ORGANIZER *
Inside of the bag are 6 oversized pockets, outside of the
bag are 14 pockets surrounding the bag’s perimeter. It
has a draw cord with a cord lock for easy and secure
cinching of the bag and a carrying strap.

49-17-0170
55-POCKET BUCKET TOOL ORGANIZER *
Internal drill holster with 7/8" I.D. grommet securely
holds up to an 18v milwaukee drill with bit or impact
wrench. Dedicated speed square sleeve attached to drill
holster. 55-total pockets of assorted shapes and sizes
positioned inside and out for storage. Fits standard 31/2 or 5 gallon buckets for jobsite convenience. Two
pockets with Velcro® flaps for covered storage. Bar
tacked stress points for extra reinforcement.

49-17-0180
50-POCKET BUCKET-LESS TOOL ORGANIZER *
50-total pockets of assorted shapes and sizes positioned inside and out provide limitless storage options.
Padded carrying handles internal hammer loop.
Zippered external pocket. two pockets with velcro®
flaps for covered storage. Tape measure holders.
Removable, reinforced plastic floor provides rigidity.
Bar tacked stress points for extra reinforcement.

* Organizer Accessories made from same rugged water resistant material that our Contractor bags are made from and carry an embroidered Milwaukee logo.

HEAVY-DUTY TOOL BELTS

Tools not
included.

CATALOG NO.
DESCRIPTION

49-17-0190

49-17-0195

33-POCKET / 3-PIECE TOOL BELT
Heavy-duty 600 denier ripstop polyester material is extremely durable, resists tearing, and is
lightweight in construction. Large flat bottom pouches for expanded storage capabilities. Cell
phone holder accepts a cell phone or 2-way radio. Speed square pockets located in each large
pouch for easy access. 2 hammer loops. 4 suspender clips. 2-1/2" wide padded belt with
leather ends and double tongue roller buckle fits waists 30" to 48".

33-POCKET / 5-PIECE TOOL BELT
Heavy-duty 1800 denier ballistic polyester material offers superior durability, tear and abrasion
resistance. 2 heavy-duty die-cast tape measure holders accommodate a standard 25' or 30' tape
measure and a Milwaukee compact drill. Large flat bottom pouches for expanded storage capabilities. 2 heavy-duty die cast gussets in the corners of each large flat bottom pouch increase
strength and rigidity. Detachable cell phone holder accepts a cell phone or 2-way radio. Speed
square pockets located in each large pouch for easy access. 3 hammer loops. 4 suspender clips.
2-1/2" wide padded belt with leather ends and double tongue roller buckle fits waists 30" to 48".

HEAVY-DUTY MISC. ACCESSORIES

Phone not
included.

CATALOG NO.
DESCRIPTION

49-17-0120
CELL PHONE HOLSTER **
Protect your cell phone from job site abuse. Fits most cell phones including Nokia® and
Motorolla® phones. Metal belt clip and a belt loop fits belts up to 2" wide. Velcro strap
keeps holster securely closed.

49-17-1050
UNIVERSAL CORDLESS DRILL HOLSTER
For use with all T-handle and pistol grip drills.

** Cell Phone Holster made from same rugged water resistant material that our Contractor bags are made from and carry the same red embroidered Milwaukee logo.

HEAVY-DUTY
1/2" & 3/8"
CLOSE QUARTER DRILLS

■ Unique Ergonomic Design – 55° Angled
Chuck
For easy access to tight places
■ Lightweight
■ Comfortable Grip, Efficient Paddle Switch
■ Quiet Running
■ Helical Cut, Heat Treated Gears For HeavyDuty Industrial/Construction Applications
■ All Ball And Roller Bearings

0375-6
• 3/8" CLOSE
QUARTER DRILL

“A”
“B”

0375
0379
“A” 3-15/16" 4-3/16"
“B” 1-3/16" 1-3/16"

0379-1
• 1/2" CLOSE
QUARTER DRILL

SPECIFICATIONS
SPINDLE
REPLACEMENT
REPLACEMENT
NET
CATALOG
CAPACITY
VOLTS
NO LOAD
GEAR
DIAMETER
CHUCK CATALOG NO.
CHUCK KEY
LENGTH
WGT.
NUMBER
IN STEEL
AC ONLY
AMPS
RPM
TRAIN
AND THREAD
CHUCK KEY INCLUDED
CATALOG NO.
(IN.)
LBS.
0375-6
3/8"
120
3.5
0-1300
DOUBLE
1/2" - 20
48-66-2115
48-66-3240
6-1/2
3.0
0379-1
1/2"
120
3.5
0-750
DOUBLE
1/2" - 20
48-66-2120
48-66-3480
6-3/4
3.5
STANDARD EQUIPMENT: FOR 0375-6 – 3/8" Chuck, Chuck Key and Rubber Flex Key Holder 48-66-4040. FOR 0379-1 – 1/2" Chuck, Chuck Key and Rubber Flex Key Holder 48-66-4040.

SHIP.
WGT.
LBS.
3.5
4.0

HEAVY-DUTY
1/2" MAGNUM® DRILLS

■ Powerful MILWAUKEE Built 5.5 AMP Motor
■ Removable Brush
Cartridge System
Change brushes in
less than one
minute, with only a
screw-driver. Selfstopping brushes.
Includes spare
brushes stored in
cartridge.
■ Aluminum Gear Case And Diaphragm
Supplies Greater Support For Shaft And
Bearings
■ Heavy-Duty Industrial Chucks
■ Trigger Speed Control Reversing Switches
■ All Ball And Roller Bearings
■ Helical Cut, Heat Treated Gears For HeavyDuty Industrial/Construction Applications
■ 8' 3-Wire Quik-Lok® Cord Sets
Quick detachment from tool for
tangle free carrying and storage.
Instant field repair.

0234-6
• WITH KEYED CHUCK

0235-21
• 1/2" MAGNUM® DRILL WITH
ALL-METAL, GRIP-LOK™,
SINGLE SLEEVE CHUCK
• INTERNAL SPINDLE
LOCK–SINGLE HAND
OPERATION TO
TIGHTEN/LOOSEN CHUCK

ALL-METAL
GRIP-LOK CHUCK

EXCLUSIVE 0235-21 FEATURE
■ All-Metal Grip-Lok™ Keyless
Chucks
For extreme durability. Carbide
jaws for long life. High gripping
torque prevents slippage. Lightly knurled for
comfortable grip.

2X GRIP
STRENGTH
ON BIT!

0244-1
• WITH KEYED CHUCK

SPECIFICATIONS
SPINDLE
REPLACEMENT
REPLACEMENT
NET
SHIP.
CATALOG
CAPACITY
VOLTS
NO LOAD
GEAR
DIAMETER
CHUCK CATALOG NO.
CHUCK KEY
LENGTH
WGT.
WGT.
NUMBER
IN STEEL
AC ONLY
AMPS
RPM
TRAIN
AND THREAD
CHUCK KEY INCLUDED
CATALOG NO.
(IN.)
LBS.
LBS.
0234-6
1/2"
120
5.5
0-850
DOUBLE
1/2" - 20
48-66-1360
48-66-3280
10-1/2
4.8
6.0
0235-21
1/2"
120
5.5
0-850
DOUBLE
1/2" - 20
48-66-1575
––
10-1/2
4.9
6.0
0244-1
1/2"
120
5.5
0-600
DOUBLE
1/2" - 20
48-66-1360
48-66-3280
10-1/2
4.8
6.0
STANDARD EQUIPMENT: FOR 0234-6 – 8' 3-Wire Quik-Lok Cord 48-76-4008, Chuck, Chuck Key, Rubber Flex Key Holder 48-66-4040 and Side Handle 49-15-0260. FOR 0235-21 – 8' 3-wire Quik-Lok Cord
48-76-4008, Single Sleeve Keyless Chuck and Side Handle 49-15-0260. FOR 0244-1 – 8' 3-Wire Quik-Lok Cord 48-76-4008, Chuck, Chuck Key, Rubber Flex Key Holder 48-66-4040 and Side Handle 4915-0260.

HEAVY-DUTY
1/2" MAGNUM® DRILLS
BEST POWER TO WEIGHT
RATIO! IMPROVED
ERGONOMICS!
MORE POWER!

0299-20
• WITH KEYED CHUCK

■ Powerful 8.0 Amp Milwaukee Motor
■ Variable Speed Control, 0-850 RPM
■ All Metal Gear Case And Diaphragm
■ 360° Positive Lock Side Handle
■ New Switch With Two-Finger Trigger
■ Modular Brush Card Design
■ All Ball And Roller Bearings
EXCLUSIVE 0302-20 FEATURE
■ 8' 3-Wire Quik-Lok® Cord Sets
Quick detachment from tool for tangle free
carrying and storage. Instant field repair.
■ All-Metal Grip-Lok™ Keyless Chucks
For extreme durability. Carbide jaws for long
life. High gripping torque prevents slippage.
Lightly knurled for comfortable grip.

VALUE AND
PERFORMANCE!

0300-20
• WITH KEYED CHUCK

BEST POWER TO WEIGHT RATIO
(Max. HP/Lbs)

ERGONOMIC
TACTILE GRIP ON
HANDLE AND
MOTOR HOUSING

0.17

0.16

MILWAUKEE
0302-20

0.15

0.13

COMPETITIVE MODELS

MORE TORQUE
(Max. Torque In-Lbs)

0302-20
• ALL METAL, GRIP-LOK ,
™

SINGLE SLEEVE CHUCK
• INTERNAL SPINDLE
LOCK–SINGLE HAND
OPERATION TO
TIGHTEN/LOOSEN CHUCK

580

ERGONOMIC
TACTILE GRIP ON
HANDLE AND
MOTOR HOUSING

ALL-METAL
GRIP-LOK CHUCK

2X GRIP
STRENGTH
ON BIT!

MILWAUKEE
0302-20

472

372

358

COMPETITIVE MODELS

ACCESSORIES
LOCK PREVENT BUTTON
31-53-0205
For Pistol Drills and Screwdrivers.

SPECIFICATIONS

SPINDLE
REPLACEMENT
REPLACEMENT
NET
SHP.
CATALOG
CAPACITY
VOLTS
NO LOAD
GEAR
DIAMETER
CHUCK CATALOG NO.
CHUCK KEY
LENGTH
WGT.*
WGT.
NUMBER
IN STEEL
AC ONLY
AMPS
RPM
TRAIN
AND THREAD
CHUCK KEY INCLUDED
CATALOG NO.
(IN.)
LBS.
LBS.
0299-20
1/2"
120
8.0
0-850
DOUBLE
1/2-20
48-66-1355
48-66-3280
12-13/64
5.4
5.9
0300-20
1/2"
120
8.0
0-850
DOUBLE
1/2-20
48-66-1355
48-66-3280
12-13/64
5.4
5.9
0302-20
1/2"
120
8.0
0-850
DOUBLE
1/2-20
48-66-1575
––
12-1/4
5.6
6.1
STANDARD EQUIPMENT- FOR 0299-20 – 360º Side Handle 49-15-0265, 1/2" Keyed Chuck, Chuck Key, Flexible Key Holder 48-66-4040. FOR 0300-20 – 360º Side Handle 49-15-0265, 1/2" Keyed
Chuck, Chuck Key, Flexible Key Holder 48-66-4040. 0302-20 – 360º Side Handle 49-15-0265, 8' 3-wire Quik-Lok Cord 48-76-4008, 1/2" Single Sleeve All Metal Keyless Chuck.
*Weight includes cord.

HEAVY-DUTY
3/8" MAGNUM® DRILLS

0200-20
• WITH 3/8" KEYED CHUCK

■ Powerful MILWAUKEE Built Motor
■ All Metal Gear Case Diaphragm And
Supplies Greater Support For
Shaft And Bearings
■ Trigger, Variable, Speed Control,
Reversing Switches
■ All Ball And Roller Bearings
■ Helical Cut, Heat Treated Gears For HeavyDuty Industrial/Construction Applications
EXCLUSIVE O200-20, 0201-20 AND 0202-20
FEATURES
■ 360° Positive Lock Side Handle
■ Ergonomic Tactile Grip On Handle And
Motor Housing
■ Two-Finger Trigger Switch
■ Modular Brush Card Design
EXCLUSIVE 0233-20 FEATURE
■ Removable Brush
Cartridge System
Change brushes in
less than one
minute, with only a
screw-driver. Selfstopping brushes.
Includes spare
brushes stored in
cartridge.
EXCLUSIVE O201-20, AND 0233-20 FEATURE
■ All-Metal Grip-Lok™ 2-Sleeve Keyless
Chuck
For extreme durability. Hardened jaws for
long life. High gripping torque prevents slippage. Lightly knurled for comfortable grip.
EXCLUSIVE O202-20 FEATURE
■ 8' 3-Wire Quik-Lok® Cord
Quick detachment from tool
for tangle free carrying and
storage. Instant field repair.
■ All-Metal Grip-Lok™ Single
Sleeve Keyless Chuck
For extreme durability. Carbide
jaws for long life. High gripping
torque prevents slippage.
Lightly knurled for comfortable grip.

0201-20
• WITH GRIP-LOK

™
ALL-METAL
TWO-SLEEVE KEYLESS CHUCK

0202-20
• ALL METAL, GRIP-LOK ,
™

SINGLE SLEEVE 3/8"
KEYLESS CHUCK
• INTERNAL SPINDLE
LOCK–SINGLE HAND OPERATION
TO TIGHTEN/LOOSEN CHUCK

0233-20
• WITH GRIP-LOK

™
ALL-METAL
TWO-SLEEVE KEYLESS CHUCK
• 2-WIRE 8' CORD WITH
SEPARATE STRAIN RELIEF

SPECIFICATIONS
CATALOG
NUMBER
0200-20
0201-20
0202-20
0233-20

CAPACITY
IN STEEL
3/8"
3/8"
3/8"
3/8"

VOLTS
AC ONLY
120
120
120
120

AMPS
7.0
7.0
7.0
5.5

NO LOAD
RPM
0-1200
0-2500
0-1200
0-2800

GEAR
TRAIN
DOUBLE
DOUBLE
DOUBLE
SINGLE

SPINDLE
DIAMETER
AND THREAD
1/2-20
3/8-24
1/2-20
3/8" - 24

REPLACEMENT
CHUCK CATALOG NO.
CHUCK KEY INCLUDED
48-66-0806
48-66-1530
48-66-1520
48-66-1530

REPLACEMENT
CHUCK KEY
CATALOG NO.
48-66-3080
—
—
—

LENGTH
(IN.)
12
12
12
10

NET
WGT.*
LBS.
4.2
4.1
4.9
4.0

SHIP.
WGT.
LBS.
4.7
4.7
5.4
5.0

STANDARD EQUIPMENT-FOR 0200-20 – 360º Side Handle 49-15-0265, 3/8" Chuck, Chuck Key, Flexible Key Holder 48-66-4040. FOR 0201-20 – 360º Side Handle 49-15-0265, 3/8" 2-Sleeve All Metal
Keyless Chuck, 10' 2-wire Fixed Cord. FOR 0202-20 – 8' 3-wire Quik-Lok Cord 48-76-4008, 360º Side Handle 49-15-0265, 3/8" Single Sleeve All Metal Keyless Chuck. FOR 0233-20 – 2-Sleeve All Metal
Keyless Chuck and Side Handle 49-15-0260.
*Weight includes cord.
44

HEAVY-DUTY
1/4" MAGNUM® DRILLS

BEST POWER TO WEIGHT
RATIO! IMPROVED
ERGONOMICS!
MORE POWER!

0101-20
• WITH 1/4" KEYED CHUCK

■
■
■
■
■
■
■
■
■

Powerful 7.0 Amp Milwaukee Motor
Variable Speed Control
All Metal Gear Case And Diaphragm
360° Positive Lock Side Handle
(Model 0100-20 only.)
Ergonomic Tactile Grip On Handle And
Motor Housing
New Switch With Two-Finger Trigger
Modular Brush Card Design
All Ball And Roller Bearings
8' 3-Wire Quik-Lok® Cord
Quick detachment from tool for
tangle free carrying and storage.
Instant field repair.

0100-20
• WITH 1/4" KEYED CHUCK

SPECIFICATIONS
CATALOG
NUMBER
0100-20
0101-20

CAPACITY
IN STEEL
1/4"
1/4"

VOLTS
AC ONLY
120
120

AMPS
7.0
7.0

NO LOAD
RPM
0-2500
0-4000

GEAR
TRAIN
DOUBLE
SINGLE

SPINDLE
DIAMETER
AND THREAD
3/8-24
3/8-24

REPLACEMENT
CHUCK CATALOG NO.
CHUCK KEY INCLUDED
48-66-0070
48-66-0070

REPLACEMENT
CHUCK KEY
CATALOG NO.
48-66-3200
48-66-3200

LENGTH
(IN.)
11-1/2
10-13/64

NET
WGT.*
LBS.
4.7
3.8

SHIP.
WGT.
LBS.
5.2
4.3

STANDARD EQUIPMENT 0100-20 – 8' 3-wire Quik-Lok Cord 48-76-4008, 360º Side Handle 49-15-0265, 1/4" Chuck, Chuck Key, Flexible Key Holder 48-66-4080. 0101-20 – 8' 3-wire Quik-Lok Cord
48-76-4008, 1/4" Chuck, Chuck Key, Flexible Key Holder 48-66-4080.
*Weight includes cord.

HEAVY-DUTY
DRAIN CLEANERS AND ACCESSORIES
■ Quick, Easy Rodding Of Up To 2"
Wastelines
■ Holds Up To 35' Of 3/8" Or 50' Of 5/16"
Inner Core Cable
■ Keyless Chuck Offers Quick Hand
Tightening And Cable Feed
■ Ball And Roller Bearings
■ Rust Resistant Aluminum Drum
■ Trigger Speed Control Reversing Motor
Protects Cable From Damage

0566-1
0567-1(KIT)

SPECIFICATIONS
SPEED
MAX.
NET
SHIP
CATALOG
VOLTS
(NO LOAD)
PIPE SIZE
LENGTH
WGT.
WGT.
(
)
NUMBER
AC 0NLY
AMPS
RPM
I.D.
IN.
LBS.
LBS.
0566-1
120
1.6
0-450
2"
17
7.3
10.0
0567-1 KIT
120
1.6
0-450
2"
17
7.3
34.0
STANDARD EQUIPMENT: FOR 0566-1 – Tool Only. FOR 0567-1 – 1/4" x 25' Steel Cable 48-53-0055, 1/4" Replacement Bulb 49-20-0025, Toilet Trap Guide No. 49-13-0010 and Steel Carrying Case
48-55-6055.

ACCESSORIES
STANDARD COILED CABLE
Music wire used in all Milwaukee Coiled Cables retains the
rebound resiliency needed for tough drains. All cables are right
hand wind design which is important when pressure is applied.
The coil spring expands against the locking device or chuck to
eliminate slippage.
48-53-0045 5/16" x 25' 48-53-0075
1/4" x 30'
48-53-0055 1/4" x 25'
48-53-0080
5/16" x 30'

CUTTERS
48-38-0055

48-53-0065
48-53-0070
48-53-0085
48-53-0090

5/16" x 25'
5/16" x 30'
5/16" x 50'
3/8" x 35'

Inner-Core Cable includes Drop Head
Inner-Core Cable includes Drop Head
Inner-Core Cable includes Drop Head
Inner-Core Cable includes Drop Head

For 5/16" or 3/8" inner-core
drop head cable.

REPLACEMENT BULB
49-20-0025 1/4" replacement bulb.
49-20-0045

PLASTIC CORE CABLE
Plastic core cables offer the same features and benefits as the
standard cables. In addition, they also offer a unique steel core
for strength and a plastic sheath which adds to the cable body
and corrosion protection along with come back resiliency. These
features will add longer life to your Milwaukee cables.
A quick lock system allows the operator to simply place the
head onto the cable and lock it into place quickly and easily.
Release of the head is simple with a push of the button. No
special tools are required that can be lost or misplaced.

3/4"

5/16" replacement bulb.

DROP HEAD ASSEMBLY
49-16-0015 For 5/16"
inner-core cable.
49-16-0025 For 3/8"
inner-core cable.

TOILET TRAP GUIDE
49-13-0010

CHUCK
48-66-0270

Jacobs chuck
with collet.

TYPE “E” GREASE
49-08-4122 1 lb. can

SNAP LOK COUPLING
48-50-0015 For 5/16" inner-core cable.
48-50-0025 For 3/8" inner-core cable.

CARRYING CASE ONLY
48-55-6055 For use with 0566-1

HEAVY-DUTY
1/2" “D” HANDLE DRILLS
ON MODELS 1001-1, 1007-1, 1107-6, AND 1250-1

■ 1/2" Trigger Speed Control Reversing
■ 7.0 Amp MILWAUKEE Motors
(All models except 3300-1.)
■ Helical Cut, Heat Treated Gears
■ Durable, Glass Reinforced Nylon Handles
■ All Models Variable Speed, Control
Reversing Except 1101-1 and 3102-6
(Single Speed Reversing)
■ All Ball And Roller Bearings

1250-1
• 0-1000 RPM
1001-1
• 0-600 RPM
1101-1
• 500 RPM

1007-1 AND 1107-6FEATURE
■ 8' 3-Wire Quik-Lok® Cord Sets
Quick detachment from tool for
tangle free carrying and storage.
Instant field repair.

1007-1
• 0-600 RPM
1107-6
• 0-500 RPM

SPECIFICATIONS
CATALOG
NUMBER
1001-1
1007-1
1101-1
1107-6
1250-1

CAPACITY
IN STEEL
1/2"
1/2"
1/2"
1/2"
1/2"

VOLTS
AC ONLY
120
120
120
120
120

AMPS
7.0
7.0
7.0
7.0
7.0

NO LOAD
RPM
0-600
0-600
500
0-500
0-1000

GEAR
REDUCTION
TRIPLE
TRIPLE
TRIPLE
TRIPLE
DOUBLE

SPINDLE DIAMETER
AND THREAD
1/2" - 20
1/2" - 20
1/2" - 20
1/2" - 20
1/2" - 20

LENGTH
(IN.)
14-3/4
14-3/4
14-3/4
14-3/4
14-3/4

NET WGT.
LBS.
6.8
6.8
6.8
6.8
6.5

SHIP. WGT.
LBS.
7.5
8.9
8.2
9.1
8.1

STANDARD EQUIPMENT: FOR 1250-1, 1001-1, 1101-1 – Side Handle, Chuck Key and Rubber Flex Key Holder. FOR 1007-1 AND 1107-6 – Side Handle, 8' 3-Wire Quik-Lok® Cord Set 48-76-4008, Chuck
Key and Rubber Flex Key Holder.

HEAVY-DUTY
1/2" RIGHT ANGLE DRILLS
ON MODELS 3300-1, 3107-6 AND 3002-1

(R.A.D.)
3102-6
• PLUMBERS’ KIT
• 335/500/750 RPM
(R.A.D.)
3002-1
• ELECTRICIANS’ KIT
• 0-400/0-600/0-900 RPM

3107-6 AND 3300-1 FEATURE
■ 8' 3-Wire Quik-Lok® Cord
Quick detachment from tool for
tangle free carrying and storage.
Instant field repair.

RIGHT ANGLE DRILL FEATURES
■ Use With Up To 4-5/8" Selfeed Bits
Model numbers 3107-6, and 3102-6 only.
■ Steel Hardened Shafts
■ Head And
Handle Swivel
360°– Can Be
Locked Tight
In Any Position
Allow 5-1/2" for
right angle drill
head and chuck.
5-5/8"

(R.A.D.)
3107-6
• 0-335/0-500/0-750 RPM

(R.A.D.)
3300-1
• MAGNUM PISTOL HANDLE
®

• 0-565/0-850/0-1275 RPM

SPECIFICATIONS
CATALOG
NUMBER
3102-6
3002-1
3107-6
3300-1

CAPACITY
IN STEEL
1/2"
1/2"
1/2"
1/2"

VOLTS
AC
ONLY
120
120
120
120

AMPS
7.0
7.0
7.0
5.5

NO LOAD
DRILL ONLY
RPM
500
0-600
0-500
0-850

RPM W/RAD
LOW SIDE
HIGH SIDE
335
750
0-400
0-900
0-335
0-750
0-565
0-1275

INCLUDES
DRILL NO.
1101-1
1001-1
1107-6
0234-6

GEAR
REDUCTION
QUADRUPLE
QUADRUPLE
QUADRUPLE
TRIPLE

SPINDLE
DIAMETER
AND THREAD
1/2"-20
1/2"-20
1/2"-20
1/2"-20

LENGTH
(IN.)
16-3/4
16-3/4
16-3/4
11-1/2

NET
WGT.
LBS.
10.3
10.3
10.3
8.0

SHIP.
WGT.
LBS.
16.3
16.0
16.5
16.9

STANDARD EQUIPMENT: FOR 3102-6, 3002-1, 3107-6, 3300-1 – 48-06-2871 Right Angle Drive, 49-96-4060 9/16" Open End Wrench, 49-96-0080 3/16" Socket Wrench, Chuck Remover Bar, Side Handle and
Impact Resistant Carrying Case 48-55-0802 FOR 3107-6 – 48-06-2871 Right Angle Drive, 49-96-4060 9/16" Open End Wrench, 49-96-0080 3/16" Socket Wrench, Chuck Remover Bar, Side Handle, 8' 3-Wire
Quik-Lok® Cord Set 48-76-4008 and Impact Resistant Carrying Case 48-55-0802* FOR 3300-1 – 48-06-2871 Right Angle Drive, 49-96-4060 9/16" Open End Wrench, 49-96-0080 3/16" Socket Wrench, Chuck
Remover Bar, Side Handle, 8' 3-Wire Quik-Lok® Cord Set 48-76-4008 and Impact Resistant Carrying Case 48-55-0802
* (Optional Steel Case for 3300-1 is 48-55-0200).

HEAVY-DUTY
ANGLE DRIVE UNITS
Head

DRIVE UNIT
48-06-2871

Sleeve

Coupling

CONVERTS MILWAUKEE
STRAIGHT DRILLS TO ANGLE DRILLS
■ Used Extensively For Drilling Between
Joists, Studding, In Tight Corners Or In
Close Quarters On Machinery And
Equipment
■ Provides Two Additional Drilling Speeds
■ Chuck Transferred From Drill To LOW
Spindle Of Right Angle Unit Reduces Drills
Normal Speed By 1/3 And Increases
Drilling Torque By 50%
■ Chuck Transferred To Opposite Spindle Of
Right Angle Unit Increases Speed by 50%

For drill models 0234-6 and 0244-1.

FOR REVERSING DRILL MOTORS
■ Drive Unit No. 48-06-2871 Includes
Coupling No. 42-90-0175 for 0234-6 And
0244-1

Head and Handle Swivel 360° and Can Be
Locked Tight in Any Position.

30" EXTENSION
48-95-0400 For drill models 1001-1, 1007-1, 1101-1, 1107-6,
1109-24 and 1250-1.
30" extension available separately for use with
MILWAUKEE RAD unit No. 48-06-2871. Unit comes
complete with 30" extension tube, drive shaft with
hex socket on both ends, two clamping collars and
side handle. Purchase RAD unit separately.

33° ANGLE DRIVE KIT
48-06-2860
For drill models 1001-1, 1007-1, 1101-1, 1107-6, 1109-24 and 1250-1.
Stretches drilling reach up to 30 inches. Permits easy drilling of up to 2-9/16" dia. holes. Kit consists of an extension tube,
side handle, drive shaft with hex sockets on both ends, two clamping collars and a 33° angle drive unit. Use 33° angle
drive with the 30" extension only. 33° angle units operate at the same speed as the drill powering them.

RAD Assembly for Use with the Following Milwaukee Drills:
DRILL CATALOG NO. AND TYPE
0234-6
MAGNUM® PISTOL DRILL
0244-1
MAGNUM® PISTOL DRILL
1001-1
“D” HANDLE DRILL
1007-1
“D” HANDLE DRILL
1101-1
“D” HANDLE DRILL
1107-6
“D” HANDLE DRILL
1109-24 “D” HANDLE DRILL
1250-1
“D” HANDLE DRILL

RPM
DRILL ONLY
0-850
0-600
0-600
0-600
500
0-500
0-500
0-1000

RPM WITH RAD
LOW SIDE
0-565
0-400
0-400
0-400
335
0-335
0-335
0-665

RPM WITH RAD
HIGH SIDE
0-1275
0-900
0-900
0-900
750
0-750
0-750
0-1500

HEAVY-DUTY
COMPACT DRILLS AND
SUPER HOLE-SHOOTER DRILLS
1610-1
1630-1
1660-6

COMPACT AND SUPER HOLE-SHOOTER
FEATURES
■ Extra Long Switch Handle And Pipe
Handle Allow Maximum Leverage For
Drilling, Reaming Large Holes And
Added Control
■ Rear Mounted Assist Spade Handle
■ Moly Chrome Alloy Steel Gears For High
Torque Transmission With Minimum
Wear

1663-20
• 1/2" CAPACITY

COMMON FEATURES:
• 1/2" CAPACITY

EXCLUSIVE 1663-20 FEATURES
■ Current Feedback Reduces Speed
Fluctuation When Tool Is Under Load
■ Soft Start Reduces Initial Start-Up
Torque And Reduces The Stress 0n The
Gear Train–Rapidly Reaches Full Speed
■ Line Voltage Compensation
For normal variations in input voltage
levels. Keeps motor speed constant.
■ 8' Three-Wire Quik-Lok® Cord Set
Quick detachment from tool for tangle-free
carrying and storage. Instant field repair.
■ Conveniently Located
Reversing Switch
■ Dial Speed Control –
Adjust Speed With
Thumb Wheel
Tool will operate at
selected speed until reset.

1854-1
• 3/4" CAPACITY

2404-1
• 1-1/4" CAPACITY

2404-1 AND 1854-1 SPECIAL FEATURES
■ Heavy-Duty Aluminum Alloy Housing
■ Powerful Milwaukee Built
Motor–Reversing
■ Ruggedly Built, Reserve Power For
Toughest Drilling Jobs
■ Heat Treated Helical-Cut Gears For
Quiet Performance
■ Drive Shafts Run Smooth On
Pre-Lubricated Ball Bearings

• FURNISHED WITH
NO. 3 INTERNAL
MORSE TAPER
SOCKET

ACCESSORIES
QUICK CHANGE CHUCK
48-03-0006 1/2" 7/16" Quick Change
drive shank converts your
3-jaw chuck into a quick change chuck.
Allows rapid, keyless insertion and removal
of 7/16" hex drive accessories.
TYPE “E” GREASE FOR COMPACT HOLE-SHOOTERS
49-08-4122 1 lb. can
TYPE “J” GREASE FOR SUPER HOLE-SHOOTERS
49-08-4220 1 lb. can

SPECIFICATIONS
CAPACITY
IN STEEL
(INCHES)

VOLTS

1610-1

1/2

120 AC ONLY

1630-1

1/2

120 AC ONLY

1660-6

1/2

1663-20
1854-1
2404-1 ■

CATALOG
NUMBER

AMPS

NO LOAD
RPM

GEAR
TRAIN

SPINDLE
DIAMETER
AND THREAD

REPLACEMENT
CHUCK CATALOG NO.
CHUCK KEY INCLUDED

REPLACEMENT
CHUCK KEY
CATALOG NO.

LENGTH
(INCHES)

NET
WGT.
LBS.

SHIP.
WGT.
LBS.

7.0

650

DOUBLE

5/8" - 16

48-66-1381

48-66-3280

12-1/4

11.2

12.4

7.0

900

DOUBLE

5/8" - 16

48-66-1381

48-66-3280

12-1/4

11.2

12.4

120 AC-DC

7.0

450

TRIPLE

5/8" - 16

48-66-1381

48-66-3280

12-1/4

11.4

12.6

1/2

120 AC ONLY

7.0

115-450

TRIPLE

5/8" - 16

48-66-1381

48-66-3280

12-1/4

11.9

13.3

3/4
1-1/4

120 AC DC
120 AC DC

10.0
10.0

350
250

TRIPLE
TRIPLE

#3 J.T.*
#3 M.T.▲

48-66-2085
-

48-66-3160
-

18-1/2
18-3/4

19.0
23.8

23.0
27.8

STANDARD EQUIPMENT: FOR 1663-20 8' 3-Wire Quik-Lok Cord No. 48-76-4008.
* Jacobs Taper Spindle. ▲ With No. 3 Internal Morse Taper Socket. ■ To adapt a 3/4" Capacity Chuck to 2404-1 Drill with No. 3 Internal Morse Taper Socket, order Accessory Chuck Kit No. 49-221550. (Kit Consists of Chuck No. 48-66-2000 and Arbor No. 48-07-0100.)

HEAVY-DUTY
HOLE-HAWG® DRILL

1675-6
1676-6

6-1/2”

1670-1
• CAN POWER UP

FUNCTIONAL DESIGN: PUTS FORCE
IN LINE WITH CHUCK
■ Power And Torque, Reversing, Compact
Design For Drilling Between Studs And
Joists
■ 2-Position Pipe Handle
■ 3-Position Spade Handle
■ 2-Speed Gear Shift
(Models 1675-6 and 1676-6)
■ External Brush Caps
■ Heat Treated Cut Steel Gears
■ All Ball And Roller Bearings
■ Triple Reduction Gearing Handles Up
To 4-5/8" Selfeed Bits
■ Weighs Only 11-1/2 lbs
EXCLUSIVE 1675-6 AND 1676-6 FEATURE
■ Can Power Up To 4-5/8" Selfeed Bit In
Low Speed And Drill Up To 1-3/8" Selfeed
Bit In High Speed

ACCESSORIES
IMPACT RESISTANT CARRYING CASE
48-55-0111
For use with 1670-1 and 1675-6
(When ordered separately)

TO 2- 9/16"
SELFEED BIT

TYPE “E” GREASE
49-08-4122

QUICK CHANGE CHUCK
Converts your 3 jaw chuck into a quick change chuck. Allows
rapid, keyless insertion and removal of 7/16" hex drive
accessories.
48-03-0006
1/2"
7/16" Quick drive shank

SPECIFICATIONS
CATALOG
NUMBER

CAPACITY
IN STEEL
(INCHES)

VOLTS
AC ONLY

AMPS

NO LOAD
RPM

SPINDLE
DIAMETER*

GEAR TRAIN

REPLACEMENT
CHUCK CATALOG NO.
(CHUCK KEY INCLUDED)

1675-6
1/2
120
7.5
300/1200
TRIPLE
5/8" ROUND
48-66-1481
1676-6
1/2
120
7.5
300/1200
TRIPLE
5/8" ROUND
48-66-1481
1670-1
1/2
120
7.5
900
TRIPLE
5/8" ROUND
48-66-1481
STANDARD EQUIPMENT FOR 1676-6 – Chuck, Chuck Key, Flexible key Holder 48-66-4040 and Impact Resistant Carrying Case 48-55-0111.
*Includes Drive Key

3-WIRE QUIK-LOK CORD SETS
Description
Cat. No.
48-76-4008
3-Wire 8' Quik-Lok
48-76-4025
3-Wire 25' Quik-Lok

NEMA Plug Type
5-15P
5-15P

3-WIRE QUIK-LOK CORD SETS WITH TWIST LOCK PLUG
Description
Cat. No.
48-76-4108
3-Wire 8' Quik-Lok W/Twist Lock Plug
48-76-4125
3-Wire 25' Quik-Lok W/Twist Lock Plug

NEMA Plug Type
L5-20P
L5-20P

* Based on limiting the line voltage
drop to five volts at 150% of the
rated amperes.

Nameplate
Amperes

25'

50'

0–5.0
5.1–8.0
8.1–12.0
12.1–15.0
15.1–20.0

16
16
14
12
10

Extension Cord Length
75'
100'

16
14
12
10
10

14
12
10
10
-

REPLACEMENT
CHUCK KEY
CATALOG NO.

LENGTH
(INCHES)

NET WGT.
LBS.

SHIP. WGT.
LBS.

48-66-3280
48-66-3280
48-66-3280

6-1/2
6-1/2
6-1/2

11.5
11.5
11.5

15.0
21.0
14.0

QUIK-LOK® CORDS

2-WIRE QUIK-LOK CORD SETS FOR DOUBLE INSULATED TOOLS
Description
NEMA Plug Type
Cat. No.
48-76-5010
2-Wire 10' Quik-Lok
1-15P
48-76-5025
2-Wire 25' Quik-Lok
1-15P

Recommended Minimum
Wire Gauge For
Extension Cords*

1 lb. can

2-WIRE AND 3-WIRE QUIK-LOK CORD SETS
■ Premium Grade Hi-Flex Wire And
Insulating System
■ Quick Detachment From Tool For Tangle
Free Carrying And Storage
■ Instant Field Repair
■ Quik-Lok With Twist Lock Plug Cord Sets
Also Available

150'

200'

12
10
-

12
-

HEAVY-DUTY
SUPER-HAWG® DRILL
FEATURES INCLUDE:
■ Powerful, Heavy-Duty Milwaukee Built
Motor
■ Powerful – Highest Amp Rating (13.0)
And Power-To-Weight Ratio In Its Class
■ Low Speed Clutch Protects Gear Train
■ Fast Drilling – Highest RPM
(1,750 High/450 Low) In Its Class
■ Maximum SFB At 1,750 RPM – 2-9/16"
■ Rotating Handle – Roto-Lok® 90°
Left/Right Rotation For Most
Comfortable Grip Position
■ T-Bar Front Grip Helps Guide Bit With
Ease, Low Profile For Easy Access
■ Cushion Grips Provide More Comfortable
Gripping
■ Gear Shift Knob For Smooth, Efficient
Gear Shift Design
■ Easy Access Brush Covers Make It
Simple To Replace Brushes

1680-20
1680-21
GEAR SHIFT
KNOB

1 ALL METAL GEAR CASE
2 CLUTCH
3 TRICKLE VARNISHED AND
SLURRY COATED ARMATURE
4 REVERSING SWITCH
5 GEAR SHIFT MECHANISM
6 RELIABLE, HIGH AMP ON/OFF SWITCH
7 9' RUBBER 3-WIRE CORD

6.92"

5.95"

SPECIFICATIONS

CATALOG
NUMBER

CAPACITY
IN STEEL
(INCHES)

VOLTS
AC ONLY

AMPS

NO LOAD
RPM

GEAR TRAIN

SPINDLE
DIAMETER
AND THREAD

REPLACEMENT
CHUCK CATALOG NO.
(CHUCK KEY INCLUDED)

REPLACEMENT
CHUCK KEY
CATALOG NO.

LENGTH
(INCHES)

NET WGT.
LBS.

SHIP. WGT.
LBS.

1680-20
1680-21

1/2
1/2

120
120

13.0
13.0

1750/450
1750/450

TRIPLE
TRIPLE

5/8" - 16
5/8" - 16

48-66-1381
48-66-1381

48-66-3280
48-66-3280

22
22

14.7
14.7

16.5
21.7

STANDARD EQUIPMENT: For 1680-20 – Tool and Side Handle. For 1680-21 – Tool, Side Handle and Impact Resistant Carrying Case.

ACCESSORIES
BI-METAL HOLE SAWS
IMPACT RESISTANT
CARRYING CASE
48-55-1680

Standard equipment with 1680-21. Room for
up to 2-9/16" selfeed bit in chuck. Storage
space for 18" ship auger, 4-5/8" selfeed and
other bits.

HEAVY-DUTY SHIP AUGER BITS
For all types of construction. Precision machined for smooth,
wobble free boring. Hardened cutting edges require less resharpening.

MILWAUKEE Bi-Metal Hole Saws are designed
for cutting all machinable materials, including
steel, aluminum, copper, brass, sheet metal,
stainless steel, wood or plastics.

SELFEED BITS
All sizes have removable and replaceable
feed screws. Two feed screws furnished with
each bit.

CARBIDE-TIPPED HOLE SAWS

QUICK CHANGE AUGER BITS
All 4" twist and 6-1/2" long. 7/16" hex shanks for sure chuck
grip.

7/16" HEX SHANK EXTENSIONS WITH QUICK CHANGE SHANK
LARGE SELFEED BITS
Large selfeed bits in 3", 3-5/8", 4-1/8" and
4-5/8" sizes have double inside cutter blades
that shave hole radius for clean, smooth holes
without pressure. Replaceable arbor.

For selfeed bits, auger bits and hole saws (1" diameter and larger)
with 7/16" hex shank.

MILWAUKEE Carbide-Tipped Hole Saws are
designed for cutting ceramic tile, flakeboard,
fiberboard, fiberglass and wood. Not recommended for metal.

QUICK CHANGE CHUCK
Converts your 3 jaw chuck into a quick
change chuck. Allows rapid, keyless
insertion and removal of 7/16" hex drive
accessories.
48-03-0006
1/2"
7/16" Quick drive shank

HEAVY-DUTY
RIGHT ANGLE DRILL
ATTACHMENTS

HIGH
TORQUE!

RIGHT ANGLE DRILL ATTACHMENT
49-22-8510
■ Ideal For Cordless Drills And Screwdrivers
■ DURABLE – All Metal Construction
■ COMPACT – Measures Only 2" Wide
■ CONVENIENT – Accepts Standard 1/4"
Hex Drive Accessories
■ Handles High Torque
■ Includes Five Bits
COMMON APPLICATIONS
■ Drill Holes Using 1/4" Hex Twist Drill Bits,
Flat Boring Bits Or Add The 49-22-1560
1/4" Chuck Attachment And Use Round
Shank Twist Drill Bits
■ Drive Screws Up To #8 X 3" Long
■ Use The 49-66-3005 1/4" Hex Drive Bit
And Drive Hex Head Screws

49-22-8510

OFF-SET™ SCREWDRIVER POWER HEAD
48-32-2100
■ Use The Power And Speed Of Your 2.4 Volt
Cordless Screwdriver To Fasten Or Remove
Screws, Tight Applications. Durable Die
Cast Construction. 1/4" Magnetic Bit
Reception For Standard Bits. 360º
Adjustable Thumb Flange. Maximum 100
In./lbs. Torque 400 RPM

48-32-2100

48-32-2115
■ 12 Pack of 48-32-2100

HEAVY-DUTY
INDUSTRIAL DRILL CHUCKS, KEYS
AND DRILL ACCESSORIES
HEAVY-DUTY ACCESSORIES

3/8" 2-SLEEVE KEYLESS CHUCK
48-66-1530

1/2" KEYED CHUCK
48-66-5185

1/2" KEYED CHUCK
48-66-1360

KEYED CHUCKS FOR REVERSING DRILLS AND
HAMMER DRILLS (Chuck Key Included)
CHUCK
CATALOG
NUMBER
CAPACITY
48-66-0070
1/4"
48-66-0104
1/4"
48-66-0230 ●
1/4"
48-66-0240 ●
48-66-0795
48-66-0805
48-66-0817
48-66-0818

1/2" SINGLE SLEEVE KEYLESS CHUCK
48-66-1575

KEYLESS CHUCKS

THREAD
SIZE
3/8"-24
1/2"-20
#1 Taper

CHUCK KEY
CATALOG
NUMBER
48-66-3200
48-66-3200
48-66-3200

KEY HOLDER
CATALOG
NUMBER
48-66-4080
48-66-4080
48-66-4080

3/8"
3/8"
3/8"
3/8"
3/8"

#2 Taper
3/8"-24
3/8"-24
3/8"-24
3/8"-24

48-66-3080
48-66-3240
48-66-3080
48-66-3350
48-66-3470

48-66-4040
48-66-4040
48-66-4040
—
—

48-66-1360
48-66-5185
48-66-1381
48-66-2100

1/2"
1/2"
1/2"
1/2"

1/2"-20
1/2"-20
5/8"-16
3/8"-24

48-66-3280
48-66-2110
48-66-3280
48-66-3480

48-66-4040
48-66-4040
48-66-4040
48-66-4040

48-66-2000
48-66-2080
48-66-2085

3/4"
3/4"
3/4"

#3 Taper
#3 Taper
#3 Taper

48-66-3160
48-66-3160
48-66-3160

48-66-4020
48-66-4020
48-66-4020

CHUCK
CATALOG
NUMBER
48-66-0400
48-66-1530
48-66-1520
48-66-1375
48-66-1575

CAPACITY
3/8"
3/8"
3/8"
1/2"
1/2"

2-Sleeve
Single Sleeve

THREAD
SIZE
3/8"-24
3/8"-24
1/2"-20

2-Sleeve
Single Sleeve

1/2"-20
1/2"-20

QUICK CHANGE CHUCKS
Converts your 3 jaw chuck into a quick change chuck. Allows rapid, keyless
insertion and removal of 1/4" or 7/16" hex drive accessories.
CATALOG
NUMBER
48-03-0005
48-03-0006

SHANK
3/8"
1/2"

APPLICATION
1/4" Quick drive shank
7/16" Quick drive shank

● Chuck removal wedges required (Set of 2)
For 1/4" drill – #1 Jacobs taper No. 49-91-0010
For 3/8" drill – #2 Jacobs taper No. 49-91-0020

BULK CHUCK KEYS AND RUBBER KEY HOLDERS–NON CARDED
CATALOG
NUMBER
48-66-3081
48-66-3241
48-66-3281
48-66-4041
48-66-4081

DESCRIPTION
25 Pack for 3/8" chuck with 1/4" pilot
25 Pack for 3/8" chuck with 15/64" pilot
25 Pack for 3/8" and 1/2" chuck with 1/4" pilot
25 Pack of 48-66-4040 chuck key holders.**
25 Pack of 48-66-4080 chuck key holders.**

** See chuck chart at top of page for which keys fit which chuck key holders.

STEEL CARRYING CASE WITH TRAY
48-55-0711
For Pistol Drills and Screwdrivers. Overall Size 13-1/2"
Long, 6" High and 8-3/4" Wide.
48-55-0200
20 gauge steel for Magnum® drill 3300-1.

SIDE HANDLES
49-15-0260
For Magnum® Drills.
49-15-0265
49-15-0200

360° Side Handle for New Tactile Grip Magnum® Drills.
Adjustable side handle for R.A.D.

49-15-0151

Threaded side handle for D-handle drills.

TYPE “A” GREASE FOR “D” HANDLE DRILLS
49-08-0500
1/2 lb. can
49-08-0800
1 lb. can

IMPACT RESIATANT CARRYING CASE
48-55-0802
Impact resistant carrying case for “D” Handle drills

TYPE “E” GREASE FOR MAGNUM DRILL
49-08-4122
1 lb. can

HEAVY-DUTY
SELFEED BITS &
QUICK CHANGE SHANKS
HEAVY-DUTY ACCESSORIES

• FAST, AGGRESSIVE YET BALANCED AND
SMOOTH DRILLING.
• SPECIALTY STEEL ALLOY HEAT TREATED
FOR MAXIMUM TOUGHNESS AND WEAR
RESISTANCE. HARD AND TOUGH!
• RESHARPENABLE WITH A STANDARD
FILE.
• REMOVABLE AND REPLACEABLE FEED
SCREW EFFORTLESSLY PULLS BIT
THROUGH MATERIAL.

SELFEED BITS
Inside cutting plane shaves hole radius for clean,
smooth holes without pressure.

7/16" SHANK
QUICK CHANGE

BOX
PACKAGING
CATALOG
NUMBER
48-25-1001
48-25-1121
48-25-1251
48-25-1371
48-25-1501
48-25-1751
48-25-2001
48-25-2121
48-25-2251

CLAMSHELL
PACKAGING
CATALOG
NUMBER
48-25-1002
48-25-1122
48-25-1252
48-25-1372
48-25-1502
48-25-1752
48-25-2002
48-25-2122
48-25-2252

DESCRIPTION
1" diameter
1-1/8" diameter
1-1/4" diameter
1-3/8" diameter
1-1/2" diameter
1-3/4" diameter
2" diameter
2-1/8" diameter
2-1/4" diameter

48-25-2561

48-25-2562

2-9/16" diameter

48-25-3001
48-25-3621
48-25-4125
48-25-4621

N/A
N/A
N/A
N/A

3" diameter
3-5/8" diameter
4-1/8" diameter
4-5/8" diameter

SHANK
TYPE

FOR STD.
PIPE SIZES
1/2"
3/4"

7/16" Hex
Quick Change
Shank

1"
1"
1-1/2"

3 Milled flats
3 Milled flats
3 Milled flats
3 Milled flats

2-1/2"*
3"*
3"**
4"*

DESCRIPTION

48-25-6000

Accessory kit for selfeed bits. Includes 5 selfeed
screws, 3 set screws and hex wrench
Feed screw – Coarse Thread –1/4"
Socket wrench – 1/8"
Set screw

48-25-7000
48-07-0201
48-28-6880
49-96-0070
06-83-3150

7/16" HEX SHANK EXTENSIONS WITH QUICK CHANGE SHANK
For selfeed bits, auger bits and hole saws (1" diameter and larger) with 7/16" hex shank.
7/16" Hex Shanks fit 3 Jaw Chucks or 7-16" Quick Change Chucks.
CATALOG
NUMBER
48-28-4001
48-28-4006
48-28-4011
48-28-4016

LENGTH
5-1/2"
12"
18"
24"

REPLACEMENT SET SCREW
06-83-2711
REPLACEMENT 1/8" SOCKET WRENCH
49-96-0060

CAT. NO.

48-28-6870
49-96-0060
06-83-2625

LARGE SELFEED BITS 3"– 4-5/8"
Double inside cutter blades that shave hole
radius for clean, smooth holes without pressure.
Replaceable arbor.

7/16" QUICK CHANGE CHUCK
Used with Quick Change Shank
CAT. NO.
SHANK
48-03-0006
1/2"

APPLICATION
7/16" Quick drive shank

Accessory kit for selfeed bits. Includes 3 selfeed screws,
2 set screws and hex wrench. For 3" and Larger Selfeed Bits.
Replaceable arbor. For 3" and Larger Selfeed Bits.
Feed screw – Regular Thread – 3/8". For 3" and Larger Selfeed Bits.
Socket wrench – 5/32". For 3" and Larger Selfeed Bits.
Set screw. For 3" and Larger Selfeed Bits.

*Cast iron or copper pipe size

**PVC pipe w/ coupling
PLUMBERS’ KIT

CONTRACTORS’ KIT

4-BIT CONTRACTORS’ KIT
49-22-0135 Assortment of MILWAUKEE selfeed bits for big hole
drilling. Sizes include 1-3/8", 1-1/2", 2-1/8", 2-9/16" diameters.
Also 5-1/2" one piece – shank and coupling – extension and
carrying case.

7-BIT PLUMBERS’ KIT
49-22-0065 Complete assortment of the most commonly used
MILWAUKEE bits for big hole drilling. Quick change auger sizes
include 7/8" (48-13-6552), 1-1/8" (48-13-6554), 1-1/4"
(48-13-6555), 1-1/2" (48-13-6557) auger bits and selfeed bits in
1-3/4", 2-1/8", 2-9/16" diameters. Also 5-1/2" one piece – shank
and coupling – extension and carrying case.

SELFEED BIT KIT - CASE ONLY
Case is made of hi-impact polyethylene double wall con-struction
for full bit protection. (No metal to metal contact!)

7-BIT CONTRACTORS’ KIT
49-22-0130 Complete assortment of the most commonly used
MILWAUKEE selfeed bits for big hole drilling. Sizes include 1",
1-1/8", 1-1/4", 1-1/2", 1-3/4", 2-1/8", 2-9/16" diameters.
Also 5-1/2" one piece – shank and coupling – extension and
carrying case.

PLUMBERS’ KIT CASE: 48-55-0790
CONTRACTORS’ KIT CASE (4 OR 7 BIT): 48-55-0775

HEAVY-DUTY
WOOD BORING DRILL BITS

HEAVY-DUTY AUGER BITS

• 7/16" hex quick
change shanks for
sure chuck grip.
• Feed screw pilot
draws bit into wood.
• Sharp cutting spurs
and lips can be quickly
resharpened for fast,
efficient production.
• Hardened alloy steel
protect against damage
in nail imbedded wood.

7/16"
SHANK
QUICK
CHANGE

6-1/2" OVERALL LENGTH

4" TWIST
QUICK CHANGE AUGER BITS
All 4" twist and 6-1/2" long. 7/16" hex shanks for sure chuck grip.
Feed screw pilot draws bit into wood. Sharp cutting spurs and lips can
be quickly resharpened for fast, efficient production. Quick change
auger bit sizes include:

SHANK
7/16" Hex
7/16" Hex
7/16" Hex
7/16" Hex

DIA.
7/8"
1-1/8"
1-1/4"
1-1/2"

CAT. NO.
NUMBER
48-13-6552
48-13-6554
48-13-6555
48-13-6557

OVERALL
LENGTH
6-1/2"
6-1/2"
6-1/2"
6-1/2"

6-1/2" AUGER BITS
SHANK
7/16" Hex
7/16" Hex
7/16" Hex
7/16" Hex"
7/16" Hex
7/16" Hex
7/16" Hex"

FOR STD.
PIPE
SIZES
3/8"
1/2"
3/4"
1"

DIA.
3/4"
7/8"
1"
1-1/8"
1-1/4"
1-3/8"
1-1/2"

CATALOG
NUMBER
48-13-0750
48-13-0870
48-13-1000
48-13-1120
48-13-1250
48-13-1370
48-13-1500

OVERALL
LENGTH
6-1/2"
6-1/2"
6-1/2"
6-1/2"
6-1/2"
6-1/2"
6-1/2"

FOR STD.
PIPE
SIZES
3/8"
1/2"
3/4"
1"

HEAVY-DUTY AUGER & SHIP AUGER BITS

• Hardened alloy steel for long life
in imbedded wood.
• Precision machined for smooth,
wobble free boring.
• Large, wide throat design gives
excellent chip removal.
• Self feeding screw point and
7/16" hex quick change shank.

6" SHIP AUGER BITS
SHANK
7/16" Hex
7/16" Hex
7/16" Hex
7/16" Hex
7/16" Hex
7/16" Hex
7/16" Hex
7/16" Hex
7/16" Hex
7/16" Hex
7/16" Hex

18" SHIP AUGER BITS

CATALOG
NUMBER
48-13-0683
48-13-0753
48-13-0813
48-13-0873
48-13-0933
48-13-1003
48-13-1063
48-13-1123
48-13-1253
48-13-1373
48-13-1503

DIA.
11/16"
3/4"
13/16"
7/8"
15/16"
1"
1-1/16"
1-1/8"
1-1/4"
1-3/8"
1-1/2"

OVERALL
LENGTH
6"
6"
6"
6"
6"
6"
6"
6"
6"
6"
6"

SHANK
7/16" Hex
7/16" Hex
7/16" Hex
7/16" Hex
7/16" Hex
7/16" Hex
7/16" Hex
7/16" Hex
7/16" Hex
7/16" Hex
7/16" Hex
7/16" Hex
7/16" Hex

DIA.
9/16"
5/8"
11/16"
3/4"
13/16"
7/8"
15/16"
1"
1-1/16"
1-1/8"
1-1/4"
1-3/8"
1-1/2"

CATALOG
NUMBER
48-13-5560
48-13-5620
48-13-5680
48-13-5750
48-13-5810
48-13-5870
48-13-5930
48-13-6000
48-13-6010
48-13-6120
48-13-6250
48-13-6370
48-13-6500

OVERALL
LENGTH
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"

HEAVY-DUTY ELECTRICIAN'S BITS

• Fast spiral, two flute – 6" selffeed
produces a smooth, clean hole.

SHANK
DIAMETER
7/16" Hex
5/8"
7/16" Hex
11/16"
7/16" Hex
3/4"
7/16" Hex
3/16"

CATALOG
NUMBER
48-13-8062
48-13-8068
48-13-8075
48-13-8081

OVERALL
LENGTH
8-1/2"
8-1/2"
8-1/2"
8-1/2"

SHANK
DIAMETER
7/16" Hex
7/8"
7/16" Hex
1"
7/16" Hex
1-1/8"
7/16" Hex
1-1/4"

CATALOG
NUMBER
48-13-8087
48-13-8100
48-13-8112
48-13-8125

OVERALL
LENGTH
8-1/2"
8-1/2"
8-1/2"
8-1/2"

HEAVY-DUTY
WOOD BORING DRILL BITS
AND FLAT BORING BITS
HEAVY-DUTY BELLHANGER BITS

For installers of all types of small wire systems – computer, security, phone
cable, etc. Extra length for extra reach. Pull the wire back through the hole
by simply attaching a line or the wire to the bit.
DIAMETER
1/4"
5/16"
3/8"

CATALOG
NUMBER
48-13-7125
48-13-7131
48-13-7137

OVERALL
LENGTH
12"
12"
12"

DIAMETER
3/16"
1/4"
5/16"
3/8"
7/16"

CATALOG
NUMBER
48-13-7218
48-13-7225
48-13-7231
48-13-7237
48-13-7243

OVERALL
LENGTH
18"
18"
18"
18"
18"

DIAMETER
1/4"
3/8"

CATALOG
NUMBER
48-13-7325
48-13-7337

OVERALL
LENGTH
24"
24"

HEAVY-DUTY CABLE BITS

Also for installers of small wire systems. Cable Bits are flexible
steel shaft bits in 54" and 72" lengths that let you reach
unreachable areas behind walls with greater ease and precision.
DIAMETER
3/8"
1/2"
9/16"
3/4"

CATALOG
NUMBER
48-13-8237
48-13-8250
48-13-8256
48-13-8275

OVERALL
LENGTH
54"
54"
54"
54"

DIAMETER
3/8"
1/2"
9/16"
3/4"

Use of the placement tool accessory is recommended for setting
the bit into proper drilling location within the interior of walls.
CATALOG
NUMBER
48-13-8337
48-13-8350
48-13-8356
48-13-8375

OVERALL
LENGTH
72"
72"
72"
72"

PLACEMENT GUIDE TOOL
48-08-0275
Includes instructions.

HEAVY-DUTY FLAT BORING BITS

DIAMETER

CATALOG
NUMBER

SHANK
DIAMETER

OVERALL
LENGTH

DIAMETER

CATALOG
NUMBER

SHANK
DIAMETER

OVERALL
LENGTH
6-1/8"

1/4"

48-27-0251

1/4" Hex

6-3/16"

13/16"

48-27-0811

1/4" Hex

5/16"

48-27-0311

1/4" Hex

6-3/16"

7/8"

48-27-0871

1/4" Hex

6-1/8"

3/8"

48-27-0371

1/4" Hex

6-1/16"

15/16"

48-27-0941

1/4" Hex

6-3/16"

7/16"

48-27-0441

1/4" Hex

6-1/16"

48-27-1001

1/4" Hex

6-3/16"

1/2"

48-27-0501

1/4" Hex

6-1/8"

1-1/8"

48-27-1121

1/4" Hex

6-3/8"

9/16"

48-27-0561

1/4" Hex

6-1/8"

1-1/4"

48-27-1251

1/4" Hex

6-3/8"

5/8"

48-27-0621

1/4" Hex

6-1/8"

1-3/8"

48-27-1371

1/4" Hex

6-3/8"

11/16"

48-27-0681

1/4" Hex

6-1/8"

1-1/2"

48-27-1501

1/4" Hex

6-3/8"

3/4"

48-27-0751

1/4" Hex

6-3/8"

FLAT BORING BIT KIT
49-22-0071
Assortment includes 6 of the most popular size bits (3/8", 1/2", 5/8",
3/4", 7/8" and 1") in a protective vinyl pouch.

12" FLAT BORING BIT EXTENSION
48-28-3350
For use with flat boring bits.

FLAT BORING BITS
■ Premium Quality – Heat Treated For
Strength And Hardness
■ Precision Made Of High Carbon Steel
For Durability And Long Life
Bore clean holes fast at any angle in
wood, plastic, plywood and formica. Drill
point and cutting edges can be
resharpened often.
■ Fluted Bit Clears Chips
■ Furnished With Hole For Use In Wire
Pulling
■ Flats For Secure Chuck Grip
■ 1/4" Quick Change Hex Shank

HEAVY-DUTY
4/6 SUPER-TOUGH®
BI-METAL HOLE SAWS

DISPLAY
PACKAGING
CATALOG
NUMBER
49-56-0010
49-56-0015
49-56-0020
49-56-0025
49-56-0030
49-56-0035
49-56-0040
49-56-0045
49-56-0050
49-56-0055
49-56-0060
49-56-0065
49-56-0070
49-56-0075
49-56-0080
49-56-0085
49-56-0090
49-56-0095
49-56-0100
49-56-0105
49-56-0110
49-56-0115
49-56-0120
49-56-0125
49-56-0130
49-56-0135
49-56-0140
49-56-0145
49-56-0151
49-56-0156
49-56-0161
49-56-0166
49-56-0171
49-56-0176
49-56-0181
49-56-0186
49-56-0191
49-56-0196
49-56-0201
49-56-0206
49-56-0211
49-56-0216
49-56-0221
49-56-0226
49-56-0231
49-56-0236
49-56-0241
49-56-0246
49-56-0251

BOX
PACKAGING
CATALOG
NUMBER
49-56-0011
49-56-0016
49-56-0021
49-56-0026
49-56-0031
49-56-0036
49-56-0041
49-56-0046
49-56-0051
49-56-0056
49-56-0061
49-56-0066
49-56-0071
49-56-0076
49-56-0081
49-56-0086
49-56-0091
49-56-0096
49-56-0101
49-56-0106
49-56-0111
49-56-0116
49-56-0121
49-56-0126
49-56-0131
49-56-0136
49-56-0141
49-56-0146
49-56-0150
49-56-0155
49-56-0160
49-56-0165
49-56-0170
49-56-0175
49-56-0180
49-56-0185
49-56-0190
49-56-0195
49-56-0200
49-56-0205
49-56-0210
49-56-0215
49-56-0220
49-56-0225
49-56-0230
49-56-0235
49-56-0240
49-56-0245
49-56-0250

HOLE
DIAMETER
SIZE
5/8"
11/16"
3/4"
13/16"
7/8"
15/16"
1"
1-1/16"
1-1/8"
1-3/16"
1-1/4"
1-5/16"
1-3/8"
1-7/16"
1-1/2"
1-9/16"
1-5/8"
1-11/16"
1-3/4"
1-13/16"
1-7/8"
2"
2-1/16"
2-1/8"
2-1/4"
2-5/16"
2-3/8"
2-1/2"
2-9/16"
2-5/8"
2-3/4"
2-7/8"
3"
3-1/8"
3-1/4"
3-3/8"
3-1/2"
3-5/8"
3-3/4"
3-7/8"
4"
4-1/8"
4-1/4"
4-3/8"
4-1/2"
4-3/4"
5"
5-1/2"
6"

HOLE
DIAMETER
SIZE
16 MM
17 MM
19 MM
21 MM
22 MM
24 MM
25 MM
27 MM
29 MM
30 MM
32 MM
33 MM
35 MM
37 MM
38 MM
40 MM
41 MM
43 MM
44 MM
46 MM
48 MM
51 MM
52 MM
54 MM
57 MM
59 MM
60 MM
64 MM
65 MM
67 MM
70 MM
73 MM
76 MM
79 MM
83 MM
86 MM
89 MM
92 MM
95 MM
98 MM
102 MM
105 MM
108 MM
111 MM
114 MM
121 MM
127 MM
140 MM
152 MM

DEPTH
OF
CUT
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"

USE WITH
ARBOR
NUMBER

49-56-6950
49-56-6960
49-56-7000
49-56-7010

49-56-6970
49-56-7055
49-56-7130
49-56-7140
49-56-7150

49-56-7055
49-56-7130
49-56-7140
49-56-7150

PIPE
TAP
–
–
–
–
3/4"
–
–
–
1"
–
–
–
–
–
1-1/4"
–
–
–
1-1/2"
–
–
–
–
–
2"
–
–
–
–
2-1/2"
–
–
–
–
3"
–
–
–
3-1/2"
–
–
–
4"
–
–
–
–
–
–

THREAD SIZE: Size 9/16" thru 1-3/16" is 1/2"-20. Size 1-1/4" thru 6" is 5/8"-18.
Order Arbors Separately.

PIPE
ENTRANCE
SIZE
–
–
3/8"
–
1/2"
–
–
–
3/4"
–
–
–
1"
–
–
–
–
–
1-1/4"
–
–
1-1/2"
–
–
–
–
–
2"
–
–
–
–
2-1/2"
–
–
–
–
3"
–
–
–
3-1/2"
3-1/2"
–
4"
–
–
–
–

FOR
COPPER
PIPE
SIZE I.D.
1/4"
3/8"
1/2"
1/2"
5/8"
–
3/4"
–
3/4"
–
1"
–
–
–
1-1/4"
–
–
–
1-1/2"
–
–
–
–
–
2"
–
–
2"
–
–
–
–
2-1/2"
–
–
–
–
–
–
3-1/2"
–
3-1/2"
4"
–
4"
–
–
5"
–

■ Bi-Metal
Super hard wear resistant high speed steel
(tooth area) laser welded to a flexible spring
steel backing material
■ Benefit – Matrix II High Speed Steel
Retains tooth hardness at high temperatures
for metal cutting applications. Bi-metal construction allows the blade to flex and absorb
impact without breaking while cutting nail
embedded wood.

FOR GENERAL CONSTRUCTION,
PLUMBING, ELECTRICAL,
MAINTENANCE WORK
HEAVY-DUTY THICK BACK DESIGN
Hole saws are constructed with 3/16" thick steel
backs on 1-1/2" diameter and larger.Smaller
diameters have backs thicker than 3/16".Thick
backs eliminate the need for driving plates and
prevent drive pin holes from elongating.
■ 4/6 Teeth – With 8% Cobalt
Multiple tooth design with varying toothsets
and gullet depths. Deeper gullets
provide more efficient chip clearance with
less heat build-up. Requires lower feed
pressure — ideal for higher RPM drills.
MILWAUKEE Bi-Metal Hole Saws are high
production tools designed for cutting all
machinable materials, including steel, aluminum, copper, brass, sheet metal, stainless
steel, wood or plastics.
■ Heavy-Duty 3/16" Thick Steel Back
■ 1-1/2" Cutting Depth
■ Faster, More Aggressive Cutting Plus
Heat Resistant Cobalt
■ Less Vibration For Smoother Cuts
■ Shatter Resistant
■ High Alloy Steel Body Construction For
Longer Life
■ High Speed Steel Teeth Electron Beam
Welded To A Steel Body

HEAVY-DUTY
BI-METAL
AND CARBIDE-TIPPED HOLE SAWS
MILWAUKEE HOLE SAWS PROVIDE AN ECONOMICAL MEANS OF EXTENDING THE USEFUL RANGE OF
PORTABLE DRILLS, DRILL PRESSES AND LATHES.
BI-METAL 6 TPI (WITH COBALT)
MILWAUKEE Bi-Metal Hole Saws are high
production tools designed for cutting all
machinable materials, including steel,
aluminum, copper, brass, sheet metal,
stainless steel, wood or plastics.

RECESSED LIGHT HOLE SAWS
For cutting through drywall, plaster, acoustical tile, ceiling tile
and stucco with wire mesh backing. 1-3/4" depth of cut. For
use with MILWAUKEE Compact Drills or larger drills.
CATALOG NO.
HOLE SIZE
THREAD SIZE
49-56-0300
4-3/8"
5/8"-18
49-56-0305
6-3/8"
5/8"-18
49-56-0310
6-5/8"
5/8"-18
49-56-0315
6-7/8"
5/8"-18

CARBIDE-TIPPED 4 TPI
MILWAUKEE Carbide-Tipped Hole Saws provide
longer life and faster cutting. Designed for cutting
ceramic tile, flakeboard, fiberboard, fiberglass and
wood. Not recommended for metal.

HOLE-SAW SPECIFICATIONS
BI-METAL
CATALOG
NUMBER
49-56-0620
49-56-0680
49-56-0750
49-56-0810
49-56-0870
49-56-0930
49-56-1000
49-56-1060
49-56-1120
49-56-1180
49-56-1250
49-56-1310
49-56-1370
49-56-1500
49-56-1620
49-56-1750
49-56-1870
49-56-2000
49-56-2060
49-56-2120
49-56-2250
49-56-2370
49-56-2500
49-56-2560
49-56-2620
49-56-2750
49-56-2870
49-56-3000
49-56-3120
49-56-3250
49-56-3370
49-56-3500
49-56-3620
49-56-3750
49-56-3870
49-56-4000
49-56-4120
49-56-4250
49-56-4370
49-56-4500
49-56-4750
49-56-5000
49-56-5500
49-56-6000

CARBIDETIPPED
CATALOG
NUMBER
49-56-0623
49-56-0753
49-56-0873
49-56-1003
49-56-1123
49-56-1253
49-56-1373
49-56-1503
49-56-1623
49-56-1753
49-56-1873
49-56-2003
49-56-2123
49-56-2253
49-56-2373
49-56-2503
49-56-2623
49-56-2753
49-56-2873
49-56-3003
49-56-3253
49-56-3503
49-56-3623
49-56-3753
49-56-4003
49-56-4253
49-56-4503
49-56-5003
49-56-6003

HOLE
DIAMETER
SIZE
5/8"
11/16"
3/4"
13/16"
7/8"
15/16"
1"
1-1/16"
1-1/8"
1-3/16"
1-1/4"
1-5/16"
1-3/8"
1-1/2"
1-5/8"
1-3/4"
1-7/8"
2"
2-1/16"
2-1/8"
2-1/4"
2-3/8"
2-1/2"
2-9/16"
2-5/8"
2-3/4"
2-7/8"
3"
3-1/8"
3-1/4"
3-3/8"
3-1/2"
3-5/8"
3-3/4"
3-7/8"
4"
4-1/8"
4-1/4"
4-3/8"
4-1/2"
4-3/4"
5"
5-1/2"
6"

PILOT DRILLS
HOLE
DIAMETER
SIZE
16 MM
17 MM
19 MM
21 MM
22 MM
24 MM
25 MM
27 MM
29 MM
30 MM
32 MM
33 MM
35 MM
38 MM
41 MM
44 MM
48 MM
51 MM
52 MM
54 MM
57 MM
60 MM
64 MM
65 MM
67 MM
70 MM
73 MM
76 MM
79 MM
83 MM
86 MM
89 MM
92 MM
95 MM
98 MM
102 MM
105 MM
108 MM
111 MM
114 MM
121 MM
127 MM
140 MM
152 MM

DEPTH
OF
CUT
1-1/4"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"

USE WITH
ARBOR
NUMBER

49-56-6950
49-56-6951
49-56-6960
49-56-7000
49-56-7010

49-56-6970
49-56-7055
49-56-7130
49-56-7140
49-56-7150

49-56-7055
49-56-7130
49-56-7140
49-56-7150

PIPE
TAP
–
–
–
–
3/4"
–
–
–
1"
–
–
–
–
1-1/4"
–
1-1/2"
–
–
–
–
2"
–
–
–
2-1/2"
–
–
–
–
3"
–
–
–
3-1/2"
–
–
–
4"
–
–
–
–
–
–

PIPE
ENTRANCE
SIZE
–
–
3/8"
–
1/2"
–
–
–
3/4"
–
–
–
1"
–
–
1-1/4"
–
1-1/2"
–
–
–
–
2"
–
–
–
–
2-1/2"
–
–
–
–
3"
–
–
–
3-1/2"
3-1/2"
–
4"
–
–
–
–

FOR
COPPER
PIPE
SIZE I.D.
1/4"
3/8"
1/2"
1/2"
5/8"
–
3/4"
–
3/4"
–
1"
–
–
1-1/4"
–
1-1/2"
–
–
–
–
2"
–
2"
–
–
–
–
2-1/2"
–
–
3"
–
–
–
3-1/2"
–
3-1/2"
4"
–
4"
–
–
5"
–

1/4" HIGH SPEED
49-56-8000

For Use with Hole Saw Arbors 49-56-6950,
49-56-7000, 49-56-7055, 49-56-7130 and
49-56-7140. For General Cutting of Wood and
Metal.

49-56-8002

With 1/4" Fluting for Light Gauge Metals. For
Use with Hole Saw Arbors 49-56-6950,
49-56-7000, 49-56-7055, 49-56-7130 and
49-56-7140.

49-56-8003

For Use with Hole Saw Arbors 49-56-6960
and 49-56-6970. For General Cutting of Wood
and Metal.

49-56-8010

For Use with Hole Saw Arbors 49-56-7010
and 49-56-7150. For General Cutting of Wood
and Metal.

1/4" CARBIDE-TIPPED

49-56-8005

For Use with Carbide-Tip Hole Saws When
Drilling Ceramic Tile. Use with Hole Saw
Arbors 49-56-6950, 49-56-7000, 49-567055, 49-56-7130 and 49-56-7140.

HEX EXTENSION WITH
QUICK CHANGE SHANKS
ONE PIECE 7/16" For Hole Saws, Selfeed Bits and Auger Bits
(1" Dia. and Larger) with 7/16" Hex Shank.

CATALOG
NUMBER
48-28-4001
48-28-4006
48-28-4011
48-28-4016

REPLACEMENT
REPLACEMENT
SET SCREW 1/8" SOCKET WRENCH
CATALOG NO.
CATALOG NO.
LENGTH
06-83-2711
49-96-0060
5-1/2"
06-83-2711
49-96-0060
12"
06-83-2711
49-96-0060
18"
06-83-2711
49-96-0060
24"

Hole Saws and Arbors are Interchangeable with Most Other Brands.

ARBOR SPECIFICATIONS
A
A
B
C
D
E
F
G
H

CATALOG
NUMBER
49-56-6950 *
49-56-6951 Carbide Pilot *
49-56-6960
49-56-7000
49-56-7010
49-56-6970
49-56-7055 Push Pins
49-56-7140 Snap Pins
49-56-7150 Snap Pins

SHANK
1/4" Round
1/4" Round
1/4" 3 Flats
7/16" Hex
3/8" Hex
1/4" 3 Flats
7/16" Hex
7/16" Hex
3/8" Hex

THREAD
1/2"-20
1/2"-20
1/2"-20
1/2"-20
1/2"-20
5/8"-18
5/8"-18
5/8"-18
5/8"-18

STANDARD
CAN USE
CAN USE
PILOT
1/4" FLUTE PILOT CARBIDE PILOT
49-56-8000
49-56-8002
49-56-8005
49-56-8005
49-56-8003
49-56-8000
49-56-8002
49-56-8005
49-56-8010
49-56-8003
49-56-8000
49-56-8002
49-56-8005
49-56-8000
49-56-8002
49-56-8005
49-56-8010

* Arbor Adapter 49-56-6560, Arbor Spacer 49-67-0120 available for use thru 1-1/2" Hole Saw.

FOR HOLE SAW
DIAMETERS
9/16"-1-3/16"
9/16"-1-3/16"
9/16"-1-3/16"
9/16"-1-3/16"
9/16"-1-3/16"
1-1/4"-2"
1-1/4" & up
1-1/4" & up
1-1/4" & up

B
G
C,D

HEAVY-DUTY
BI-METAL
HOLE SAW KITS
HEAVY-DUTY ACCESSORY KITS

7-PIECE CARBIDE TIPPED JOB SAVER KIT 49-22-4075
Consists of 7/8", 1", 1-1/8", 1-1/4", 1-1/2" sizes. Arbor No.
49-56-6951, Arbor Spacer No. 49-67-0120, Arbor Adapter No.
49-56-6560 and sturdy Plastic Case.

7-PIECE JOB SAVER KIT 49-22-4070
Consists of 7/8", 1", 1-1/8", 1-1/4", 1-1/2" sizes. Arbor No.
49-56-6950, Arbor Spacer No. 49-67-0120, Arbor Adapter No.
49-56-6560 and sturdy Plastic Case.

7-PIECE 4/6 TOOTH JOB SAVER KIT
49-22-4071
Consists of 7/8", 1", 1-1/8", 1-1/4", 1-1/2" sizes. Arbor No.
49-56-6950, Arbor Spacer No. 49-67-0120, Arbor Adapter No.
49-56-6560 and sturdy Plastic Case.

PLASTIC CASE ONLY

48-55-0783

8-PIECE ELECTRICIANS’ KIT
49-22-4050
Consists of 7/8", 1-1/8", 1-1/2", 1-3/4", 2", 2-1/2" sizes.
Arbor Nos. 49-56-7000, 49-56-7140 and sturdy Plastic Case.
PLASTIC CASE ONLY

48-55-0781

48-55-0782

13-PIECE PLUMBERS’ AND ELECTRICIANS’ KIT 49-22-4065
Consists of 3/4", 7/8", 1-1/8", 1-3/8", 1-1/2", 1-3/4", 2",
2-1/4", 2-1/2" sizes. Arbor Nos. 49-56-6950, 49-56-7140,
Pilot Drill No. 49-56-8000, Arbor Spacer No. 49-67-0120,
Arbor Adapter No. 49-56-6560 and sturdy Plastic Case.

13-PIECE 4/6 TOOTH PLUMBERS’
AND ELECTRICIANS’ KIT 49-22-4066
Consists of 3/4", 7/8", 1-1/8", 1-3/8", 1-1/2", 1-3/4", 2",
2-1/4", 2-1/2" sizes. Arbor Nos. 49-56-6950, 49-56-7140,
Pilot Drill No. 49-56-8000, Arbor Spacer No. 49-67-0120, Arbor
Adapter No. 49-56-6560 and sturdy Plastic Case.

PLASTIC CASE ONLY

48-55-0781

13-PIECE 4/6 TOOTH CONTRACTORS’ KIT 49-22-4068
Consists of 3/4", 7/8", 1", 1-3/8", 1-1/2", 1-3/4", 2", 2-1/8",
2-1/2" sizes. Arbor Nos. 49-56-6950, 49-56-7140, Pilot Drill
No. 49-56-8000, Arbor Spacer No. 49-67-0120, Arbor
Adapter No. 49-56-6560 and sturdy Plastic Case.
PLASTIC CASE ONLY

48-55-0781

17 PIECE DELUXE ELECTRICIANS’ KIT 49-22-4085
Consists of 5/8", 3/4", 7/8", 1", 1-1/8", 1-1/4", 1-3/8", 1-1/2",
1-3/4", 2", 2-1/2", 3" sizes. Arbor Nos. 49-56-7000, 49-567140, 3 Pilot Drills No. 49-56-8000 and sturdy Plastic Case.

17 PIECE 4/6 TOOTH DELUXE
ELECTRICIANS’ KIT
49-22-4086
Consists of 5/8", 3/4", 7/8", 1", 1-1/8", 1-1/4", 1-3/8", 1-1/2",
1-3/4", 2", 2-1/2", 3" sizes. Arbor Nos. 49-56-7000, 49-567140, 3 Pilot Drills No. 49-56-8000 and sturdy Plastic Case.

HOLE SAW DOOR LOCK INSTALLATION KIT 49-22-4063
Consists of 1" and 2-1/8" 4/6 Tooth Hole Saw, 3/8" Hex Arbor,
Arbor Spacer and Arbor Adapter.

PLASTIC CASE ONLY

HOLE SAW ARBOR SERVICE KIT
48-07-0550
Spring, ball and screws necessary for replacement on Arbor
Nos. 49-56-7130, 49-56-7140 and 49-56-7150.

48-55-0784

HEAVY-DUTY
CARBIDE-TIP CUTTERS

QUICK CHANGE SHEET METAL CARBIDE TOOTH HOLE SAWS
■ Specifically Designed For Hand Held
Applications To Produce Drill Press
Quality Holes.
■ Drills Burr Free Hole
■ Heavy-Duty Cutting Performance
■ One Arbor Fits All Cutters
■ Easy Slug Ejection Or Removal
■ Ability To Pre-Drill Pilot Holes And
Then Attach Cutter
■ Heavy-Duty Carbide Tipped Hole Saws
Stay Sharp Longer Than High-Speed
Steel Or Bi-Metal Cutters
■ Multiple Teeth Reduce Load – Less
Cutting Force Required

For material up to 3/16" thick. Heavy-Duty Carbide Teeth cut fine holes in stainless steel or structural
steel studs. Improve production in brass, aluminum and other thin sheet materials. Use arbor No.
49-57-0035 (sold separately).
DIAMETER
3/4"
7/8"
1"
1-1/8"
1-7/32"

CUTTER ONLY
CATALOG
NUMBER
49-57-8305
49-57-8309
49-57-8311
49-57-8315
49-57-8317

DIAMETER
1-3/8"
1-7/16"
1-3/4"
2"
2-1/8"

CUTTER ONLY
CATALOG
NUMBER
49-57-8323
49-57-8325
49-57-8329
49-57-8331
49-57-8333

DIAMETER
2-1/4"
2-3/8"
2-1/2"
2-5/8"
3"

CUTTER ONLY
CATALOG
NUMBER
49-57-8335
49-57-8337
49-57-8339
49-57-8341
49-57-8343

Lubrication extends carbide life.

5-PIECE ELECTRICIANS’ KIT
49-22-8300
Consists of 7/8", 1-1/8", 1-3/8", Pilot & Arbor. Includes Sturdy
Plastic Carrying Case
7-PIECE ELECTRICIANS’ KIT
49-22-8310
Consists of 7/8", 1-1/8", 1-3/8", 1-3/4", 2", Pilot & Arbor.
Includes Sturdy Plastic Carrying Case

QUICK CHANGE STEEL PLATE CARBIDE TOOTH HOLE SAWS
For material up to 1/2" thick. Excellent for hand held applications in 1/4" or 3/8" material – use arbor No.
49-57-0035. For thick material up to 1/2", use a drill press and arbor No. 49-57-0037 (sold separately).

DIAMETER
11/16"
3/4"
13/16"
7/8"
15/16"

CUTTER ONLY
CATALOG
NUMBER
49-57-8201
49-57-8203
49-57-8205
49-57-8207
49-57-8209

DIAMETER
1"
1-1/16"
1-1/8"
1-3/16"
1-1/4"

CUTTER ONLY
CATALOG
NUMBER
49-57-8211
49-57-8213
49-57-8215
49-57-8217
49-57-8219

DIAMETER
1-5/16"
1-3/8"
1-7/16"
1-1/2"

CUTTER ONLY
CATALOG
NUMBER
49-57-8221
49-57-8223
49-57-8225
49-57-8227

Lubrication extends carbide life. For metals thicker than 1/4", lubrication is recommended.

1-PIECE STEEL
HAWG CUTTERS
1/2" Cutting Depth
Sizes 11/16" and 13/16"
Recommended for use with
MILWAUKEE Electromagnetic
Drill Presses or Hand Drill.

5-PIECE CONTRACTORS’ KIT
49-22-8200
Consists of 11/16", 13/16", 15/16" Pilot & Arbor. Includes
Sturdy Plastic Carrying Case

CAT. NO.

DIAMETER

49-57-8068

11/16"

49-57-8081

13/16"

PILOT BITS
49-57-0038

2-3/4"

7-PIECE CONTRACTORS’ KIT
49-22-8210
Consists of 11/16", 13/16", 15/16", 1-1/8", 1-3/8", Pilot &
Arbor. Includes Sturdy Plastic Carrying Case

QUICK CHANGE
ARBOR SYSTEM
ARBOR
49-57-0035

ARBOR FOR DRILL PRESS APPLICATIONS USE:
CATALOG NO. SHANK INCLUDES
A 49-57-0037 1/2" Center Pin and detachable Drill Cap**
B 42-52-1015
N/A Drill Cap**
40-50-8780
N/A Ejector Spring
**Drill Cap is for drilling a pilot hole ID used in a hand held application.

A
61

HEAVY-DUTY
STEP DRILL AND FORSTNER BITS

HEAVY-DUTY STEP DRILL BITS
DRILL PERFECTLY ROUND HOLES IN STEEL, BRASS, COPPER, ALUMINUM, WOOD, PLEXIGLASS AND PLASTIC
A

SELF-STARTING MULTI-HOLE BIT
48-89-9100
1/4" shank, 13 hole sizes, make this the perfect all-around bit for most common drilling
jobs.

SELF-STARTING MULTI-HOLE BIT
48-89-9105
3/8" shank, 9 hole sizes, make this a good
choice for medium size holes.

HOLE ENLARGING BIT
48-89-9110
3/8" shank, 9 hole sizes, make this the companion to bit “A”. Requires 1/2" or larger pilot
hole.

SELF-STARTING KNOCKOUT
48-89-9115
3/8" shank, drills 7/8" knockouts quickly and
easily. Well suited for draw bolt holes for large
knockouts and miniature pilot holes.

SELF-STARTING KNOCKOUT
48-89-9120
1/4" shank, 3/8" hole. Well suited for auto
body jobs and electrical panel work.

SELF-STARTING KNOCKOUT
48-89-9125
1/4" shank, 1/2" hole. For auto body and electrical panel work. Many other uses.

SELF-STARTING MULTI-HOLE BIT
48-89-9130
3/8" shank, 12 hole size bit perfect for knockouts.

SELF-STARTING COMBINATION KNOCKOUT
48-89-9135
3/8" shank, 3 hole size bit gives increased
flexibility for knockout pilots.

SET OF TWO STEP DRILL BITS
48-89-9050
Includes 48-89-9100 and 48-89-9110. Gives
a range of diameters 1/8" to 1".

48-89-9050
Set of Two Step Drill Bits

DOUBLE FLUTE DESIGN FEATURE
■ Balanced Double Flute Design Provides
Two Cutting Edges For Easier, Faster
Cutting In Soft Or Hard Material
HOLE DRILLING APPLICATIONS:
■ Drill Up To 13 Different Size Holes WIth
A Single Bit
■ Large and Small Knockouts
■ Enlarging And Deburring Holes
■ Clog-Free, Meltless PVC Drilling
■ Auto Rustproofing And Accessory
Installations
■ Blowing-In Home Insulation
■ Crack-Free, Chip-Free Plastic/Plexiglass
Drilling
■ Sawing/Reaming Composition Board,
Soft Wood And Plasterboard

A
B
C
D
E
F
G
H
I

CATALOG
NUMBER
SHANK
48-89-9100
1/4"
48-89-9105
3/8"
48-89-9110
3/8"
48-89-9115
3/8"
48-89-9120
1/4"
48-89-9125
1/4"
48-89-9130
3/8"
48-89-9135
3/8"
48-89-9050 1/4" and 3/8"

HOLE
HOLE
SIZE
SIZE
MAX.
MIN.
1/2"
1/8"
3/4"
1/4"
1"
9/16"
7/8"
–
3/8"
–
1/2"
–
7/8"
3/16"
1-1/8", 7/8", 1/4"
1"
1/8"

STEP
INCREMENTS THICKNESS
1/32"
1/8"
1/16"
1/8"
1/16"
1/8"
–
–
–
–
–
–
1/16"
1/8"
–
–
1/32"-1/16"
1/8"

HEAVY-DUTY FORSTNER BITS
Precision made of high carbon tool steel and are ideal for drilling into wood at any angle to produce smooth, splinter-free, flat
bottom holes. Excellent for doweling, creating pocket holes, boring any part of a circle, and making clean cuts in thin material
and veneers.
CATALOG
NUMBER
48-14-0250 •
48-14-0375 •
48-14-0500 •
48-14-0625 •
48-14-0750 •
48-14-0875 •

BIT
DIA.
1/4"
3/8"
1/2"
5/8"
3/4"
7/8"

LGTH.
3"
3-1/2"
3-1/2"
3-1/2"
3-1/2"
3-1/2"

SHANK
SIZE
5/16"
5/16"
5/16"
5/16"
3/8"
3/8"

CATALOG
NUMBER
48-14-1000 •
48-14-1125
48-14-1250
48-14-1375
48-14-1500
48-14-1625

BIT
DIA.
1"
1-1/8"
1-1/4"
1-3/8"
1-1/2"
1-5/8"

7-PIECE FORSTNER BIT SET
48-14-0007 The 7-piece set includes the RED bulleted (•) numbers listed
above.

LGTH.
3-1/2"
3-1/2"
3-1/2"
3-1/2"
3-1/2"
3-1/2"

SHANK
SIZE
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"

CATALOG
NUMBER
48-14-1750
48-14-1875
48-14-2000
48-14-2125

BIT
DIA.
1-3/4"
1-7/8"
2"
2-1/8"

LGTH.
3-1/2"
3-1/2"
3-1/2"
3-1/2"

SHANK
SIZE
3/8"
3/8"
3/8"
3/8"

16-PIECE FORSTNER BIT SET
48-14-0016 The 16-piece set includes all of the bit numbers listed above.

HEAVY-DUTY
TWIST DRILL BITS
HEAVY-DUTY TIP GEOMETRY
118° STANDARD POINT
■ General Purpose
■ Not Self-Centering
■ Industry Standard
■ Ideal For Stationary
Drills
■ Performs Best In
Soft Materials

118°

135°

135° SPLIT POINT
■ Self-Centering (won't walk)
■ Excellent For Portable Drills
■ Longer Drill Life
■ Penetrates Quickly
■ Good For Drilling On Curved
Surfaces
■ Requires Less Effort
■ Recommended For Harder
Materials

HEAVY-DUTY THUNDERBOLT® HSS DRILL BITS
MILWAUKEE THUNDERBOLT® TWIST DRILL BITS, ENGINEERED FOR USE WITH PORTABLE DRILLS
MILWAUKEE THUNDERBOLT®
Thicker

STANDARD COMPETITIVE DRILL BIT
Thinner

Thicker

Thinner

THUNDERBOLT® FEATURES:

THUNDERBOLT® BENEFITS:

The Milwaukee Thunderbolt® Bit Is Engineered With A Thicker Web Point

The Thicker Web Allows For Quicker Penetration And Reduces Drilling Times
While Generating Less Heat – Heat Decreases Bit Life

The Milwaukee Thunderbolt® Bit Has A Faster Spiral And Unique
Flute From Compared To Conventional Drill Bits

The Faster Spiral Increases Penetration Rates And The Open Flute Form
Ejects The Hot Chips Rapidly – Heat Decreases Bit Life

Strength Built Into The Web With A Much Thicker
Web At The Back Of The Drill Bit than Conventional
Drill Bits

With Increased Strength Built Into the Web, The Thunderbolt® Bit Can
Perform Many Operations Where Conventional Bits May Either Chip or Break
In Tough Drilling Applications

135° Self-Centering Split Point

Reduces “Walking” For Accurate Drilling On Irregular Surfaces

50% Faster Cutting Extends Bit Life

Penetrates Material 50% Faster Than General Purpose Bits

Heavy-Duty Construction

Allows Higher Feed Rates And Results In Closer Holes Tolerances.

THUNDERBOLT® BLACK & BRONZE HSS DRILL BITS

THUNDERBOLT® TITANIUM NITRIDE (TiN) HSS DRILL BITS

■ Thunderbolt Design – Thicker web prevents bit breakage.
■ Premium Industrial Grade Steel Provides heat resistance,
durability and increases.
■ Unique Flute Form improves chip ejection, reduces drill
drawback and improves coolant flow to the drill point.
■ 135° Split Point Self-Centers to reduce “walking” and
penetrates immediately
■ Friction Reducing FInish Increases Drill,Bit Life
■ Highly Recommended For Use With Portable Drills

■ Thunderbolt Design – Thicker web prevents bit breakage
■ (TiN) Coating Maintains a sharp edge for longest bit life and
provides the ultimate performance.
■ (TiN) Coating removes heat from the bit tip when drilling in
aluminum.
■ Unique Flute Form improves chip ejection, reduces drill
drawback and improves coolant flow to the drill point.
■ 135° Split Point Self-Centers to reduce “walking” and
penetrates immediately
■ Highly Recommended For Use With Portable Drills

DIA.
(INS.)
1/16
5/64
3/32
7/64
1/8
9/64
5/32
11/64
3/16
13/64
7/32
15/64
1/4
17/64
9/32

BLACK &
QTY.
BRONZE
PER
(ENVELOPE) PK.
48-89-1004 10
48-89-1005 10
48-89-1006 10
48-89-1007 10
48-89-1008 10
48-89-1009 10
48-89-1010 10
48-89-1011 10
48-89-1012 10
48-89-1013 10
48-89-1014 10
48-89-1015 10
48-89-1016 10
48-89-1017 10
48-89-1018 10

BLACK &
QTY.
BRONZE
PER
(SKIN)
PK.
48-89-1034 2
48-89-1035 2
48-89-1036 2
48-89-1037 2
48-89-1038 2
48-89-1039 1
48-89-1040 1
48-89-1041 1
48-89-1042 1
48-89-1043 1
48-89-1044 1
48-89-1045 1
48-89-1046 1
48-89-1047 1
48-89-1048 1

TITANIUM QTY.
COATED
PER
(SKIN)
PK.
48-89-1804 2
48-89-1806 2
48-89-1807 2
48-89-1808 2
48-89-1809 2
48-89-1811 1
48-89-1812 1
48-89-1813 1
48-89-1814 1
48-89-1816 1
48-89-1817 1
48-89-1818 1
48-89-1819 1
—
—

DIA.
(INS.)
19/64
5/16
21/64
11/32
23/64
3/8
25/64
13/32
27/64
7/16
29/64
15/32
31/64
1/2

BLACK &
QTY.
BRONZE
PER
(ENVELOPE) PK.
48-89-1019 10
48-89-1020 5
48-89-1021 5
48-89-1022 5
48-89-1023 5
48-89-1024 5
48-89-1025 5
48-89-1026 5
48-89-1027 5
48-89-1028 5
48-89-1029 5
48-89-1030 5
48-89-1032 5
48-89-1033 5

• Sizes have 3/8" shank.

BLACK &
QTY.
BRONZE
PER
(SKIN)
PK.
48-89-1049 1
48-89-1050 1
48-89-1051 1
48-89-1052 1
48-89-1053 1
48-89-1054 1
48-89-1055 • 1
48-89-1056 • 1
48-89-1057 • 1
48-89-1058 • 1
48-89-1059 • 1
48-89-1060 • 1
48-89-1061 • 1
48-89-1062 • 1

TITANIUM QTY.
COATED
PER
(SKIN)
PK.
—
48-89-1824 1
—
—
—
48-89-1829 1
—
—
—
48-89-1834 1
—
—
—
48-89-1839 1

118°

135°

HEAVY-DUTY SILVER & DEMING HSS DRILL BITS
SILVER & DEMING HSS DRILL BITS
■
■
■
■
■

118° Split Point For Easy Penetration
Special Flute Geometry – Adds strength while providing improved chip ejection.
1/2" 3-Flat Shank
Recommended For Drill Presses And Other Stationary Machinery
For Drilling Wood, Metal And Plastic

DIA.
(INS.)

BLACK &
BRONZE
(SLEEVE)

QTY.
PER
PK.

DIA.
(INS.)

BLACK &
BRONZE
(SLEEVE)

QTY.
PER
PK.

17/32
9/16
19/32
5/8
21/32
11/16
23/32

48-89-0531
48-89-0562
48-89-0593
48-89-0625
48-89-0656
48-89-0687
48-89-0718

1
1
1
1
1
1
1

3/4
25/32
13/16
27/32
7/8
29/32
15/16

48-89-0750
48-89-0781
48-89-0812
48-89-0843
48-89-0875
48-89-0906
48-89-0937

1
1
1
1
1
1
1

DIA.
(INS.)

BLACK &
BRONZE
(SLEEVE)

QTY.
PER
PK.

31/32
1
1-1/16
1-1/8
1-3/16
1-1/4

48-89-0968
48-89-1000
48-89-1031
48-89-1125
48-89-1187
48-89-1250

1
1
1•
1•
1•
1•

8-PC JOBBERS LENGTH SILVER & DEMING
DRILL BIT SET
48-89-0035
9/16" - 1" by 16ths

• Diameters above 1" are 118°,
Standard Flute.

HEAVY-DUTY DOUBLE END HSS DRILL BITS
DOUBLE END HSS DRILL BITS
■ 135° Split Point Self-Centers to reduce “walking”.
■ Black Oxide Finish Resists Corrosion
■ Economical Double End Bit
For drilling a wide range of materials.
DIA.
(INS)
7/64
1/8
9/64
5/32
3/16

CAT.
NO.
48-89-8109
48-89-8125
48-89-8140
48-89-8156
48-89-8187

QTY.
PER PK.
12
12
12
12
12

DIA.
(INS)
7/32
1/4
No. 11
No. 20
No. 30

CAT.
NO.
48-89-8218
48-89-8250
48-89-8011
48-89-8020
48-89-8030

QTY.
PER PK.
12
12
12
12
12

DOUBLE END TWIST DRILL SET
48-89-0040
Contains one each of the following bits:
7/64" 48-89-8109, 1/8" 48-89-8125,
9/64" 48-89-8140, 5/32" 48-89-8156,
3/16" 48-89-8187, 7/32" 48-89-8218
1/4" 48-89-8250, No. 11 48-89-8011,
No. 20 48-89-8020, No. 30 48-89-8030

HEAVY-DUTY
TWIST DRILL BITS

HEAVY-DUTY COBALT HSS DRILL BITS
COBALT HSS DRILL BITS
■
■
■
■

Cobalt Ideal For Higher Heat And Abrasion Resistance
135° Split Point Prevents “Walking” And Penetrates Immediately
1/2" 3-Milled Flats Shank
For Drilling Stainless Steel And Other Abrasive Alloy Metals

DIA.
(INS.)

CATALOG
NUMBER
(SLEEVE)

QTY.
PER
PK.

DIA.
(INS.)

CATALOG
NUMBER
(SLEEVE)

QTY.
PER
PK.

DIA.
(INS.)

CATALOG
NUMBER
(SLEEVE)

QTY.
PER
PK.

DIA.
(INS.)

CATALOG
NUMBER
(SLEEVE)

QTY.
PER
PK.

1/16
5/64
3/32
7/64
1/8
9/64

48-89-1705
48-89-1710
48-89-1715
48-89-1720
48-89-1725
48-89-1730

2
2
2
2
2
1

5/32
11/64
3/16
13/64
7/32
15/64

48-89-1735
48-89-1740
48-89-1745
48-89-1750
48-89-1755
48-89-1760

1
1
1
1
1
1

1/4
17/64
9/32
19/64
5/16
21/64

48-89-1765
48-89-1770
48-89-1775
48-89-1780
48-89-1785
48-89-1790

1
1
1
1
1
1

11/32
23/64
3/8
25/64
13/32
27/64

48-89-1795
48-89-1800
48-89-1805
48-89-1810
48-89-1815
48-89-1820

1
1
1
1
1
1

DIA.
(INS.)

CATALOG
NUMBER
(SLEEVE)

QTY.
PER
PK.

7/16
29/64
15/32
31/64
1/2

48-89-1825
48-89-1830
48-89-1835
48-89-1840
48-89-1845

1
1
1
1
1

HEAVY-DUTY ECONOMY HSS DRILL BITS
ECONOMY HSS DRILL BITS
■
■
■
■

Black Oxide Finish Resists Corrosion
Light-Duty Maintenance And Industrial Applications
General Drilling In Mild Steel, Aluminum, Wood And Plastic
118° Split Point For Easy Penetration

DIA.
(INS.)

CATALOG
NUMBER
(ENVELOPE)

QTY.
PER
PK.

CATALOG
NUMBER
(SKIN CARD)

QTY.
PER
PK.

DIA.
(INS.)

CATALOG
NUMBER
(ENVELOPE)

QTY.
PER
PK.

CATALOG
NUMBER
(SKIN CARD)

QTY.
PER
PK.

1/16
5/64
3/32
7/64
1/8
9/64
5/32
11/64
3/16
13/64

48-89-0062
48-89-0078
48-89-0093
48-89-0109
48-89-0125
48-89-0140
48-89-0156
48-89-0171
48-89-0187
48-89-0203

12
12
12
12
12
12
12
12
12
12

48-89-1505
48-89-1510
48-89-1515
48-89-1520
48-89-1525
48-89-1530
48-89-1535
48-89-1540
48-89-1545
48-89-1550

2
2
2
2
2
1
1
1
1
1

7/32
15/64
1/4
17/64
9/32
19/64
5/16
21/64
11/32
23/64

48-89-0218
48-89-0234
48-89-0250
48-89-0265
48-89-0281
48-89-0296
48-89-0312
48-89-0328
48-89-0343
48-89-0359

12
12
12
12
12
12
6
6
6
6

48-89-1555
48-89-1560
48-89-1565
48-89-1570
48-89-1575
48-89-1580
48-89-1585
48-89-1590
48-89-1595
48-89-1600

1
1
1
1
1
1
1
1
1
1

DIA.
(INS.)

CATALOG
NUMBER
(ENVELOPE)

QTY.
PER
PK.

CATALOG
NUMBER
(SKIN CARD)

QTY.
PER
PK.

3/8
25/64
13/32
27/64
7/16
29/64
15/32
31/64
1/2

48-89-0375
48-89-0390
48-89-0406
48-89-0421
48-89-0437
48-89-0453
48-89-0468
48-89-0484
48-89-0500

6
6
6
6
6
6
6
6
6

48-89-1605
48-89-1610
48-89-1615
48-89-1620
48-89-1625
48-89-1630
48-89-1635
48-89-1640
48-89-1645

1
1
1
1
1
1
1
1
1

HEAVY-DUTY THUNDERBOLT® DRILL BIT SETS

SET SIZE
29-Pc Thunderbolt Jobbers
29-Pc Thunderbolt Jobbers
21-Pc Thunderbolt Jobbers
15-Pc Thunderbolt Jobbers
15-Pc Thunderbolt Jobbers
13-Pc Thunderbolt Jobbers
13-Pc Thunderbolt Jobbers-Titanium
8-Pc Thunderbolt Silver & Deming
13-Pc Thunderbolt Barrel-Case
21-Pc Thunderbolt Barrel-Case

DESCRIPTION
1/16" - 1/2" by 64ths
1/16" - 1/2" by 64ths w/Reduced Shank
1/16" - 3/8" by 64ths
1/16" - 1/2" by 32nds
1/16" - 1/2" by 32nds w/Reduced Shank
1/16" - 1/4" by 32nds
1/16" - 1/4" by 64ths
9/16" - 1" by 16ths
1/16" - 1/4" by 64ths
1/16" - 3/8" by 64ths

CATALOG
NUMBER
48-89-1080
48-89-1081
48-89-1085
48-89-1090
48-89-1091
48-89-1095
48-89-1803
48-89-0035
48-89-1082
48-89-1086

48-89-1803

48-89-1082
48-89-1086

48-89-1080

HEAVY-DUTY
BIT SETS AND ACCESSORIES
T

HEAVY-DUTY BIT SETS AND ACCESSORIES
.

JOBBERS LENGTH TWIST DRILL BIT SETS
SET SIZE
13-Pc Jobbers
13-Pc Cobalt
15-Pc Jobbers
15-Pc Cobalt
21-Pc Jobbers
29-Pc Jobbers
29-Pc Cobalt

DESCRIPTION
1/16 - 1/4 by 64ths
1/16 - 1/4 by 64ths
1/16 - 1/2 by 32nds
1/16 - 1/2 by 32nds
1/16 - 3/8 by 64ths
1/16 - 1/2 by 64ths
1/16 - 1/2 by 64ths

CAT. NO.
48-89-0030
48-89-0045
48-89-0020
48-89-0025
48-89-0015
48-89-0010
48-89-0050

REPLACEMENT BIT CASE ONLY:
DESCRIPTION
CAT. NO.
8 Piece Sets
48-55-0789
13 Piece Sets
48-55-6075
15 Piece Sets
48-55-6070
21 Piece Sets
48-55-6065
29 Piece Sets
48-55-6060

SCREW GUIDE KIT
48-32-0300
Kit includes Screw Guide, No. 1 Phillips bit,
No. 2 Phillips bit, No. 3 Phillips bit, No. 1
Square Recess bit, No. 2 Square Recess bit,
6-8 Spade bit, 8-10 Spade bit and 10-12
Spade bit.

SCREW GUIDE
48-32-3020
Screw Guide is a bit-and-screw holder,
screw finder and extension, all in one.
Includes a No. 2 Phillips bit and a No. 2
Square Drive bit.

7-PC 1/4" HEX SHANK TWIST BIT
SET – 118° SPLIT POINT
48-89-1920
Contains one each of the following black
oxide bits: 1/16" 48-89-1904, 3/32" 4889-1906, 1/8" 48-89-1908
,
5/32" 48-89-1910, 3/16" 48-89-1912,
7/32" 48-89-1914, 1/4" 48-89-1916.

QUICK CHANGE CHUCK & SCREWDRIVER BIT SET
48-30-0105
Includes Quick Change Chuck, No.1, 2, & 3
Phillips 1/4" hex bits, a 6F-7R, 8F-10R and
10F-12R 1/4" hex bits. Packaged in convenient, reusable vinyl sleeve.

DOUBLE END TWIST DRILL SET
48-89-0040
Contains one each of bits: 7/64, 1/8, 9/64,
5/32, 3/16, 7/32, 1/4,No. 11, No. 20 and
No. 30.

7-PIECE SCREWDRIVER & 3-1/2"
SLOTTED POWER BIT SET
48-30-0102
Includes No.1, 2, & 3 Phillips 1/4" hex bits,
48-30-2601 (6-7x3-1/2" slotted bit B), 4830-2626 (8-10x3-1/2" slotted bit), 48-302651 (10-12x3-1/2" slotted bit) and 48-322050 (1/4" driver with 1/4" hex). For use
on cordless driver/drills and power screwdrivers.

3-PIECE 3-1/2" SLOTTED POWER BIT SET
48-30-2706
Includes a 48-30-2601 (6-7x3-1/2" slotted
bit B), 48-30-2626 (8-10x3-1/2" slotted bit)
and 48-30-2651 (10-12x3-1/2" slotted bit).
For use on cordless driver/drills and power
screwdrivers.

8-PIECE 1/4" HEX DRIVE DRIVER/DRILL BIT SET
48-30-0101
Includes a No. 1 Phillips bit, a No. 2 Phillips bit,
a 6F-7R slotted bit, a 1/4" socket driver, two
1/8" twist bits, 3/16" twist bit and a 1/4" twist
bit. Packaged in convenient, reusable vinyl sleeve.

3-PIECE HEX SOCKET DRIVER SET
49-66-3005
Includes a 49-66-3006 (1/4"), 49-66-3016
(5/16") and 49-66-3026 (3/8") hex sockets.
Have 1/4" hex shank for use in cordless
driver/drills and power screwdrivers.

HEAVY-DUTY
WIRE BRUSHES &
CARBIDE-TIP MASONRY BITS
HEAVY-DUTY WIRE BRUSHES
1/4" SHANK DIAMETER FOR USE WITH PORTABLE ELECTRIC DRILLS AND DIE GRINDERS

CRIMPED END BRUSHES – CARBON STEEL
For I.D. pipe cleaning, removing hard carbon deposits on
piston heads, cylinders, valve seats and recesses. Also for
deburring and rubber flash removal.
CATALOG
FACE
WIRE
MAX. SAFE
NUMBER
DIA.
SIZE
FREE SPEED
48-52-1000
1/2"
.014
25,000
48-52-1010
3/4"
.014
22,000
48-52-1015
1"
.014
22,000
48-52-1020
1"
.020
22,000

KNOT END BRUSHES – CARBON STEEL
For heavy burr and scale removal, cleaning rust, castings,
paint build up around studs – bolts. Remove heavy carbon in
automotive use.
CATALOG
FACE
WIRE
MAX. SAFE
NUMBER
DIA.
SIZE
FREE SPEED
48-52-1030
3/4"
.014
22,000
48-52-1035
3/4"
.020
22,000
48-52-1040
1-1/8"
.014
22,000
48-52-1045
1-1/8"
.020
22,000

CRIMPED END BRUSHES – STAINLESS STEEL
For I.D. pipe cleaning, removing hard carbon deposits on
piston heads, cylinders, valve seats and recesses. Also for
deburring and rubber flash removal. Suitable for stainless.
CATALOG
FACE
WIRE
MAX. SAFE
NUMBER
DIA.
SIZE
FREE SPEED
48-52-1022
3/4"
.006
22,000
48-52-1025
1"
.006
22,000
48-52-1027
1"
.010
22,000

KNOT END BRUSHES – STAINLESS STEEL
For heavy burr and scale removal, cleaning rust, castings,
paint build up around studs – bolts. Remove heavy carbon in
automotive use.Suitable for stainless.
CATALOG
FACE
WIRE
MAX. SAFE
NUMBER
DIA.
SIZE
FREE SPEED
48-52-1055
1-1/8"
.020
22,000

CUP FLARED, END BRUSH – CARBON STEEL
Concave shape provides efficient side cleaning – eliminates
scoring of bottom in bind holes. Efficient external or internal
brushing.
CATALOG
FACE
WIRE
MAX. SAFE
NUMBER
DIA.
SIZE
FREE SPEED
48-52-1050
2-1/2"
.014
22,000

HEAVY-DUTY CARBIDE-TIP MASONRY BITS
CATALOG
NUMBER
DIAMETER
48-87-0120
1/8"
48-87-0150
5/32"
48-87-0170
11/64"
48-87-0180
3/16"
48-87-0210
7/32"
48-87-0250
1/4"
48-87-0251 •
1/4"
48-87-0253
1/4"
48-87-0280
9/32"
48-87-0310
5/16"
48-87-0370
3/8"
48-87-0430
7/16"
• Extra length bit

ONE PIECE DESIGN

SHANK
DIAMETER
1/8"
5/32"
11/64"
3/16"
3/16"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"

LENGTH
3"
3"
3"
3"
3"
4"
12"
6"
4"
4"
4"
6"

1/8" – 7/8"

TWO PIECE DESIGN
1" – 1-1/2"
Shank is 1/2" hex with 1/2"–13 thread...nut serves as bit shoulder

CATALOG
NUMBER
DIAMETER
48-87-0500
1/2"
48-87-0502 •
1/2"
48-87-0560
9/16"
48-87-0620
5/8"
48-87-0680
11/16"
48-87-0750
3/4"
48-87-0870
7/8"
48-87-1000
1"
48-87-1120
1-1/8"
48-87-1250
1-1/4"
48-87-1500
1-1/2"

SHANK
DIAMETER
3/8"
3/8"
3/8"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"

5 PIECE MASONRY BIT SET
48-87-0010 Includes the following bits:
CAT. NO.
DIA.
48-87-0120
1/8"
48-87-0180
3/16"
48-87-0250
1/4"
48-87-0310
5/16"
48-87-0370
3/8"

EXTRA LENGTH BIT
1/4" 48-87-0251 1/2" 48-87-0502
Narrow lands and fast spiral for rapid dust removal

LENGTH
6"
18"
6"
6"
6"
6"
6"
12"
12"
12"
12"

ALLOY STEEL SHANK FOR STRENGTH
AND DURABILITY. SHALLOW PRECISION
MACHINED OVAL FLUTES PREVENTS
DUST PACKING. CARBIDE TIP...THE
HARDEST METAL MADE...BRAZED TO
ALLOY STEEL BODIES.
■ Drills Masonry, Brick, Stone, Plaster,
Slate
■ Wide Spiral Flutes Lift Dust Out
■ Bit Cuts At Maximum Efficiency Without
Clogging
■ Produces Clean, Accurately Sized Holes
Fast
■ Carbide Tip Resists Dulling
■ Packaged In Durable Vinyl Sleeves

HEAVY-DUTY
SHARP-FIRE®
SCREW-SHOOTER SYSTEMS

3X FASTER
THAN MANUAL FEED
SCREWDRIVERS!

1-1/4" – 3"

POWER UNIT FEATURES
■
■
■
■
■

6708-21
(KIT)
• INCLUDES MAGAZINE, EXTENSION
KIT AND CARRYING CASE

■
■
■
■

6706-20
• INCLUDES MAGAZINE

■
■

Powerful 6.5 Amp Milwaukee Motor
Variable Speed Control
Lightweight Design
Quiet Snap-Action Clutch
Improved Guidance System For Less
Run-Out
All Metal Gear Case and Diaphragm
Ergonomic Tactile Grip On Handle And
Motor Housing
New Switch With Two-Finger Trigger
Removable Belt Clip With Integral Bit
Storage
Modular Brush Card Design
All Ball And Roller Bearings

SHARP-FIRE® SYSTEM FEATURES
■ Ideal For Decking, Flooring, Roofing And

1" – 2-1/4"

Fencing

■ Consistency In Fastening/Connection
■ Durable, Heavy-Duty Magazine And
Screwdriver

■ Rapid Strip Loading
■ Positive Screw Depth Adjustment

■ Quik-Lok® Cord Sets
Quick detachment from tool for tangle free
carrying and storage. Instant field repair.

6707-20
• INCLUDES MAGAZINE

1" – 1-5/8"

Screws feed
smoothly into
position.

Screw alignment
is positive–no
missed hits.

Positive lock for no slip adjustment. Clear marking for correct
screw length adjustment.
Extended reach for operating comfort.

SPECIFICATIONS
CATALOG
NUMBER
6708-21
6707-20
6706-20
6703-20
6702-20

VOLTS
AC ONLY
120
120
120
120
120

NET WGT.**
SHIP WGT.
SCREW CAPACITIES*
LENGTH
(LBS.)
(LBS.)
38-1/2"
6.7
16.7
#6 and #8, 1-1/4" to 3" Sharp and Self Drilling Screws
17"
4.4
6.4
#6, 1" to 1-5/8" Sharp Point
17-1/2"
4.7
6.6
#6 and #8, 1" to 2-1/4" Sharp and Self Drilling Screws
N/A
3.0
4.2
N/A
N/A
3.2
4.4
N/A
STANDARD EQUIPMENT: FOR 6708-21 – Includes 6702-20 with 48-05-1005 Magazine, 14-38-0685 Screw Guide, 14-34-0506 Side Handle, 14-38-0677 Extension and 48-55-0320 Carrying Case. FOR
6707-20 – Includes 6703-20 with 48-05-1000 Magazine. FOR 6706-20 – Includes 6702-20 with 48-05-1000 Magazine. FOR 6703-20 – Power unit only. FOR 6702-20 – Power unit only.
* Starting With Serial Break B. ** Weight Includes Cord.
68
AMPS
6.5
6.5
6.5
6.5
6.5

NO LOAD
RPM
0-2500
0-4000
0-2500
0-4000
0-2500

HEAVY-DUTY
SHARP-FIRE SYSTEM SCREWS
®

SYSTEM COMPONENTS
Power Unit (Included)
6702-20
Extension Tube Assy. (Included) 14-38-0677
Screw Guide Assy. (Included) 14-38-0685
Side Handle Assy. (Included) 14-34-0506
Magazine Only (Included)
48-05-1005
CATALOG # LENGTH
Drywall Screws
48-30-3000 1-1/4"
48-30-3005 1-5/8"
48-30-3010 1-1/4"
48-30-3015 1-5/8"
48-30-3020 1-1/4"
48-30-3025 1-5/8"
Underlayment Screws
48-30-3026 1-1/4"
Fiber Cement Screws
48-30-3050 1-1/4"
48-30-3051 1-5/8"
48-30-3052 1-1/4"
48-30-3053 1-5/8"
Flooring Screws
48-30-3030 1-3/4"
48-30-3031 1-1/2"
48-30-3032 1-3/4"
48-30-3033
2"
48-30-3035
2"
48-30-3036 2-1/2"
48-30-3037
3"
48-30-3038 2-1/2"
Decking Screws
48-30-3040
2"
48-30-3041 2-1/2"

To convert extended unit to non-extended use:
• Add 14-46-0906 Two Bend Belt Guide Assembly
• Add 43-76-0296 Adapter Assembly
• Add 43-72-0010 Bit Holder

DRIVE

HEAD TYPE

BODY CORE
DIAMETER

THREAD

POINT

FINISH

#2 Phillips
#2 Phillips
#2 Phillips
#2 Phillips
#2 Phillips
#2 Phillips

Bugle
Bugle
Bugle
Bugle
Bugle
Bugle

#6
#6
#6
#6
#6
#6

Coarse
Coarse
Fine
Fine
Fine
Fine

Sharp
Sharp
Sharp
Sharp
Self-Drill
Self-Drill

Black Phosphate
Black Phosphate
Black Phosphate
Black Phosphate
Clear Zinc
Clear Zinc

#2 Phillips

Small Flat

Hi-Lo

Sharp

Gray Phosphate

#2 Phillips
#2 Phillips
#2 Phillips
#2 Phillips

Modified Wafer
Modified Wafer
Modified Wafer
Modified Wafer

#8
#8
#8
#8

Coarse
Coarse
Coarse
Coarse

Self-Drill
Self-Drill
Sharp
Self-Drill

Copperhead™
Copperhead™
Copperhead™
Clear Zinc

#2 Square
#2 Square
#2 Square
#2 Square
#2 Square
#2 Square
#2 Square
#2 Square

Flat
Flat
Flat
Flat
Flat
Flat
Flat
Flat

#8
#8
#8
#8
#8
#8
#8
#8

Coarse
Double 14tpi
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse

Sharp
Piercing Point
Fluted-Point
Piercing Point
Sharp
Sharp
Sharp
Fluted-Point

Yellow Zinc*
Clear Zinc
Yellow Zinc*
Clear Zinc
Yellow Zinc*
Yellow Zinc*
Yellow Zinc*
Yellow Zinc*

#2 Square
#2 Square

Flat
Flat

#8
#8

Coarse
Coarse

Sharp
Sharp

Copperhead™*
Copperhead™*

48-30-3042

2-1/2"

#2 Square

Flat

Coarse

Fluted-Point

Copperhead™*

48-30-3043

#2 Square

Flat

Coarse

Fluted-Point

Copperhead™*

48-30-3044
48-30-3045
48-30-3046
*With Wax

2-1/2"
2"
3"

#2 Square
#2 Square
#2 Square

Flat
Flat
Flat

#8
#8
#9

Coarse
Coarse
Coarse

Fluted-Point
Fluted-Point
Fluted-Point

302 Stnls Steel*
302 Stnls Steel*
302 Stnls Steel*

SYSTEM COMPONENTS
Power Unit (Included)
Magazine Only (Included)
Extension Tube Assembly
CATALOG # LENGTH
Drywall Screws
48-30-3000 1-1/4"
48-30-3005 1-5/8"
48-30-3010 1-1/4"
48-30-3015 1-5/8"
48-30-3020 1-1/4"
48-30-3025 1-5/8"
Underlayment Screws
48-30-3026 1-1/4"

6703-20
48-05-1000
14-38-0677
DRIVE

Screw Guide Assembly
Side Handle Assembly

BODY CORE
HEAD TYPE DIAMETER

6708-21
0-2500 RPM
1-1/4" – 3"
PRIMARY APPLICATIONS
Drywall Screws
Single layer of drywall to wood studs.
Double layer of drywall to wood studs.
Single layer drywall to light gauge (20-25 gauge) steel studs.
Double layer drywall to light gauge (20-25 gauge) steel studs.
Single layer drywall to heavy gauge (12-20 gauge) steel studs.
Double layer drywall to heavy gauge (12-20 gauge) steel studs.
Underlayment Screws
Underlayment to wood.
Fiber Cement Screws
Fiber Cement Board to 16-20 gauge steel, rust resistant.
Fiber Cement Board to 16-20 gauge steel, rust resistant.
Fiber Cement Board to wood (ideal for tile backer).
Fiber Cement Board to 16-20 gauge steel, not rust resistant.
Floring Screws
Subflooring.
Wood to steel - 3/4" plywood or OSB to 16 gauge steel.
High Density OSB (Advantec) or Particle Board to wood.
Wood to steel - 1" to1-1/2" wood to 16 gauge steel.
Subflooring.
Subflooring - Wood to wood, manufacturing, crating.
Subflooring - Wall plates, wood to wood, manufacturing, crating.
Subflooring - Wall plates, wood to wood, manufacturing, crating, some roofing tile.
Decking Screws
Outdoor, treated lumber decks constructed with 5/4" top boards.
Outdoor, treated lumber deck constructed with 2x top boards,
outdoor playground equipment constructed with treated lumber,
outdoor furniture constructed with treated lllumber, roofing tile.
Reduced Splitting. Outdoor, treated lumber deck constructed with
2x top boards, outdoor playground equipment constructed with treated
lumber, outdoor furniture constructed with treated lumber, roofing tile.
Reduced Splitting. Outdoor, treated lumber deck constructed with
2x top boards, outdoor playground equipment constructed with treated
lumber, outdoor furniture constructed with treated lumber, roofing tile.
Same as above - StainlessSteel Ultimate in corrosion resistance.
Same as above - StainlessSteel Ultimate in corrosion resistance.
Same as above - StainlessSteel Ultimate in corrosion resistance.

6707-20

14-38-0685
14-34-0506

0-4000 RPM
1" – 1-5/8"

THREAD

POINT

FINISH

#2 Phillips
#2 Phillips
#2 Phillips
#2 Phillips
#2 Phillips
#2 Phillips

Bugle
Bugle
Bugle
Bugle
Bugle
Bugle

#6
#6
#6
#6
#6
#6

Coarse
Coarse
Fine
Fine
Fine
Fine

Sharp
Sharp
Sharp
Sharp
Self-Drill
Self-Drill

Black Phosphate
Black Phosphate
Black Phosphate
Black Phosphate
Clear Zinc
Clear Zinc

#2 Phillips

Small Flat

Hi-Lo

Sharp

Gray Phosphate

HEAVY-DUTY
SHARP-FIRE® SYSTEM
SCREWS AND ACCESSORIES
SYSTEM COMPONENTS
Power Unit (Included)
Magazine Only (Included)
Extension Tube Assembly
CATALOG # LENGTH
Drywall Screws
48-30-3000
1-1/4"
48-30-3005
1-5/8"
48-30-3010
1-1/4"
48-30-3015
1-5/8"
48-30-3020
1-1/4"
48-30-3025
1-5/8"
Underlayment Screws
48-30-3026
1-1/4"
Flooring Screws
48-30-3030
1-3/4"
48-30-3031
1-1/2"
48-30-3032
1-3/4"
48-30-3033
2"
48-30-3035
2"
Decking Screws
48-30-3040
2"
Fiber Cement Screws
48-30-3050
1-1/4"
48-30-3051
1-5/8"
48-30-3052
1-1/4"
48-30-3053
1-5/8"

Screw Guide Assembly
Side Handle Assembly

6702-20
48-05-1000
14-38-0677

14-38-0685
14-34-0506

6706-20
0-2500 RPM
1" – 2-1/4"

BODY CORE
HEAD TYPE

DIAMETER

THREAD

POINT

FINISH

#2 Phillips
#2 Phillips
#2 Phillips
#2 Phillips
#2 Phillips
#2 Phillips

Bugle
Bugle
Bugle
Bugle
Bugle
Bugle

#6
#6
#6
#6
#6
#6

Coarse
Coarse
Fine
Fine
Fine
Fine

Sharp
Sharp
Sharp
Sharp
Self-Drill
Self-Drill

Black Phosphate
Black Phosphate
Black Phosphate
Black Phosphate
Clear Zinc
Clear Zinc

#2 Phillips

Small Flat

Hi-Lo

Sharp

Gray Phosphate

#2 Square
#2 Square
#2 Square
#2 Square
#2 Square

Flat
Flat
Flat
Flat
Flat

#8
#8
#8
#8
#8

Coarse
Double 14tpi
Coarse
Coarse
Coarse

Sharp
Piercing Point
Fluted-Point
Piercing Point
Sharp

Yellow Zinc*
Clear Zinc
Yellow Zinc*
Clear Zinc
Yellow Zinc*

#2 Square

Flat

Coarse

Sharp

Copperhead™*

#2 Phillips
#2 Phillips
#2 Phillips
#2 Phillips

Modified Wafer
Modified Wafe
Modified Wafer
Modified Wafe

#8
#8
#8
#8

Coarse
Coarse
Coarse
Coarse

Self-Drill
Self-Drill
Sharp
Self-Drill

Copperhead™
Copperhead™
Copperhead™
Clear Zinc

DRIVE

PRIMARY APPLICATIONS
Drywall Screws
Single layer of drywall to wood studs.
Double layer of drywall to wood studs.
Single layer drywall to light gauge (20-25 gauge) steel studs.
Double layer drywall to light gauge (20-25 gauge) steel studs.
Single layer drywall to heavy gauge (12-20 gauge) steel studs.
Double layer drywall to heavy gauge (12-20 gauge) steel studs.
Underlayment Screws
Underlayment to wood.
Flooring Screws
Subflooring.
Wood to steel - 3/4" plywood or OSB to 16 gauge steel.
High Density OSB (Advantec) or Particle Board to wood.
Wood to steel - 1" to1-1/2" wood to 16 gauge steel.
Subflooring.
Decking Screws
Outdoor, treated lumber decks constructed with 5/4" top boards.
Fiber Cement Screws
Fiber Cement Board to 16-20 gauge steel, rust resistant.
Fiber Cement Board to 16-20 gauge steel, rust resistant.
Fiber Cement Board to wood (ideal for tile backer).
Fiber Cement Board to 16-20 gauge steel, not rust resistant

*With Wax

ACCESSORIES
50 SCREWS PER STRIP.
1,000 SCREWS PER BOX.
CARRYING CASE
48-55-0320
Standard equipment with 6708-21.

SHARP-FIRE MAGAZINE ATTACHMENT
48-05-1000
Includes magazine, bit holder, square
drive, phillips bit, wrenches and adaptor.
48-05-1005
Includes magazine, square drive bit, and
phillips bit.

SCREW COATING DESCRIPTIONS

#2 SQUARE DRIVE BIT
48-30-1526
120 mm used with 48-05-1000.
48-30-1527
140 mm used with 48-05-1005.

Screw Coating
BP = Black Phosphate
GP = Gray Phosphate
CZ = Clear Zinc
YZ = Yellow Zinc
CH = Copper Head
SS302 = 302 Stainless Steel
All flooring and decking screws are waxed for reduced torque and faster fastening.

#2 PHILLIPS DRIVE BIT
48-30-1521
120 mm used with 48-05-1000.
48-30-1528
140 mm used with 48-05-1005.

SCREW PACKAGING DESCRIPTIONS
1,000 Screws per Box
Case Quantities
Skid Quantities
Screw Lengths under 2" (6 Boxes per case) ..............40 Cases per Skid (240M screws per skid)
Screw Lengths between 2"and 2-1/2"
(6 Boxes per case) ....................................................32 Cases per Skid (192M screws per skid)
Screw Lengths 3" (6 Boxes per case) ........................24 Cases per Skid (144M screws per skid)

3-WIRE 8' QUIK-LOK® CORD
48-76-4008
5-15P Standard with all models.
3-WIRE 25' QUIK-LOK® CORD
48-76-4025
5-15P Optional.

HEAVY-DUTY
GENERAL PURPOSE SCREWDRIVERS
■
■
■
■
■
■

6740-20
• IDEAL FOR DECKING/ DRYWALL/ FRAMING

■
■
■
■

IMPROVED
ERGONOMICS,
SOFT-GRIP

■
■

Powerful 6.5 Amp Milwaukee Motor
Variable Speed Control, 0-2500 RPM
Lightweight Design
Quiet Snap-Action Clutch
Patented Locator Design Positively
Maintains Setting When Removed
From Tool
Improved Guidance System For Less
Run-Out
All Metal Gear Case and Diaphragm
Ergonomic Tactile Grip On Handle And
Motor Housing
New Switch With Two-Finger Trigger
Removable Belt Clip With Integral Bit
Storage
Modular Brush Card Design
All Ball And Roller Bearings

EXCLUSIVE 6790-20 AND 6740-20 FEATURES:
■ Ramp-Off Depth Locator *
■ 10' 2-Wire Rubber Cord
EXCLUSIVE 6791-21 FEATURES:
■ 2 Ramp-Off Depth Locators* For Drywall
And Self-Drill Fasteners
■ 10' 2-Wire Quik-Lok® Cord

6790-20
• IDEAL FOR DRIVING
SELF-DRILLING/TAPPING
TEKS® FASTENERS
TEKS Registered Trademark of Illinois Tool Works, Inc.

* Patented

6791-21

(REMODELER'S KIT)
• INCLUDES 2 DEPTH LOCATOR
ASSEMBLIES, #2 DRYWALL BIT TIP,
MAGNETIC BIT TIP HOLDER, 3-PIECE
SLOTTED BIT SET AND 3-PIECE HEX
SOCKET DRIVER SET

ACCESSORIES
SPECIFICATIONS
CATALOG
NUMBER
6740-20
6790-20
6791-21

VOLTS
AC
ONLY
120
120
120

AMPS
6.5
6.5
6.5

NO
LOAD
RPM
0-2500
0-2500
0-2500

BIT
SHANK
SIZE
1/4" HEX
1/4" HEX
1/4" HEX

SPINDLE
OFFSET
.92"
.92"
.92"

LENGTH
13-1/8"
12-1/8"
12-1/8"

NET
WGT.*
LBS.
3.7
3.7
3.7

SHIP.
WGT.
LBS.
4.5
4.5
11.7

STANDARD EQUIPMENT FOR 6740-20 – 48-32-1040 #2 Drywall Bit Tip, 48-32-3065 Magnetic Bit Tip Holder, 42-70-5280 Belt Clip, 4926-1036 Drywall Locator Assembly. 6790-20 – 49-66-3016 5/16" Hex Socket Driver, 42-70-5280 Belt Clip, 49-26-1082 Self Drill Fastener
Depth Locator Assembly. 6791-21 – 42-70-5280 Belt Clip, 49-26-1036 Drywall Depth Locator Assembly, 49-26-1082 Self Drill Fastener
Depth Locator Assembly, 48-32-1040 #2 Drywall Bit Tip, 48-32-3070 Magnetic Bit Tip Holder, 48-30-2706 3-Piece Slotted Bit Set, 49-663005 3-Piece Hex Socket Driver Set, 48-55-0711 Steel Carrying Case with Tray And 10' 2-Wire Quik-Lok Cord 48-76-5010 .
* Weight Includes cord.

HEX SOCKET EXTENSION MAGNETIC
49-66-3005
Set includes one each of:
49-66-3006 1/4" Magnetic Socket.
49-66-3016 5/16" Magnetic Socket.
49-66-3026 3/8" Magnetic Socket.
3-PIECE 3-1/2" SLOTTED POWER BIT SET
48-30-2706
Includes a 48-30-2601 (6-7x3-1/2"
slotted bit B), 48-30-2626 (8-10x3-1/2"
slotted bit) and 48-30-2651 (10-12x31/2" slotted bit). For use on cordless
driver/drills and power screwdrivers.
STEEL CARRYING CASE
48-55-0711
For Pistol Drills and Screwdrivers. Overall
size 13-1/2" long, 6" high and 8-3/4"wide.

HEAVY-DUTY
DRYWALL SCREWDRIVER

BEST POWER TO
WEIGHT RATIO
■
■
■
■
■
■

6742-20
• 10' 2-WIRE RUBBER CORD
• INCLUDES #2 DRYWALL BIT
TIP AND MAGNETIC BIT TIP
HOLDER

IMPROVED
ERGONOMICS,
SOFT-GRIP

■
■
■
■
■
■
■

Powerful 6.5 Amp Milwaukee Motor
Variable Speed Control, 0-4000 RPM
Lightweight Design
Quiet Snap-Action Clutch
Ramp-Off Depth Locator *
Patented Locator Design Positively
Maintains Setting When Removed
From Tool
Improved Guidance System For Less
Run-Out
All Metal Gear Case and Diaphragm
Ergonomic Tactile Grip On Handle And
Motor Housing
New Switch With Two-Finger Trigger
Removable Belt Clip With Integral Bit
Storage
Modular Brush Card Design
All Ball And Roller Bearings

* Patented

* Plastic Gear Case

SPECIFICATIONS
VOLTS
NO
BIT
NET
CATALOG
AC
LOAD
SHANK
SPINDLE
WGT.*
NUMBER
ONLY
AMPS
RPM
SIZE
OFFSET
LENGTH
LBS.
6742-20
120
6.5
0-4000
1/4" HEX
.92"
12-3/4"
3.5
STANDARD EQUIPMENT FOR 6742-20 – 48-32-1040 #2 Drywall Bit Tip, 48-32-3065 Magnetic Bit Tip Holder, 42-70-5280
49-26-1036 Drywall Locator Assembly.
* Weight Includes cord.

SHIP.
WGT.
LBS.
4.1
Belt Clip,

HEAVY-DUTY
ADJUSTABLE CLUTCH SCREWDRIVERS
AND SCREWDRIVER ACCESSORIES
SUPERIOR COMFORT AND BALANCE
■
■
■
■

6580-20
• INCLUDES 1/4" NON-MAGNETIC
BIT TIP HOLDER, #2 PHILLIPS BIT
TIP, 6-7 3-1/2" SLOTTED BIT
AND 10-12 3-1/2" SLOTTED BIT

■
■
■

IMPROVED
ERGONOMICS,
SOFT-GRIP

■
■
■
■

■

Powerful 6.5 Amp Milwaukee Motor
Variable Speed Control
Lightweight Design–Only 3.6 Lbs
Avoid Stripped Screws With Controlled
Torque
All Metal Gear Case and Diaphragm
Ergonomic Tactile Grip On Handle And
Motor Housing
New Switch With Two-Finger Trigger
Quick Change Bit Retention Mechanism
Removable Belt Clip With Integral Bit
Storage
Modular Brush Card Design
All Ball And Roller Bearings
10' 2-Wire Quik-Lok® Cord

Quick detachment from tool for
tangle free carrying and
storage. Instant field repair.
EXCLUSIVE 6580-20 FEATURES
■ Multi-Position Torque Sensitive Clutch 10 – 140 In.-Lbs.

6581-20
• INCLUDES 5/16"

EXCLUSIVE 6581-20 FEATURES
■ Multi-Position Torque Sensitive Clutch 10 – 110 In.-Lbs.

MAGNETIC HEX
SOCKET EXTENSION

6.5 AMP
MOTOR

SPECIFICATIONS
VOLTS
NO
BIT
NET
SHIP.
CATALOG
AC
LOAD
SHANK
SPINDLE
WGT.*
WGT.
NUMBER
ONLY
AMPS
RPM
SIZE
OFFSET
LENGTH
LBS.
LBS.
6580-20
120
6.5
0-1200
1/4" HEX
.92"
12-3/4
3.6
4.8
6581-20
120
6.5
0-2500
1/4" HEX
.92"
12-3/4
3.6
4.8
STANDARD EQUIPMENT 6580-20 – 48-32-3050 1/4" Bit Tip Holder, Non-Magnetic, 48-32-1050 #2 Phillips Bit Tip, 48-30-2601 6-7 3-1/2" Slotted Bit, 48-30-2651 10-12 3-1/2" Slotted Bit, 42-70-5280 Belt
Clip, 48-76-5010 10' 2-wire Quik-Lok Cord. 6581-20 – 42-70-5280 Belt Clip, 48-76-5010 10' 2-wire Quik-Lok Cord, 49-66-3016 5/16" Hex Socket Extension.
* Weight Includes cord.

SCREWDRIVER ACCESSORIES

SCREWDRIVER BIT SET
48-30-0200
Includes 4 Phillips, 5 slotted, 5 hex, 4 square recess, 6 Torx®,
2 Pozidriv® bits, 1/4" adapter, magnetic bit holder and 1/4" hex
driver.

7-PIECE SCREWDRIVER AND 3-1/2" SLOTTED POWER BIT SET
48-30-0102
Includes No.1,2, & 3 Philips 1/4" hex bits, 48-30-2601 (6-7x31/2" slotted bit B), 48-30-2626 (8-10x3-1/2" slotted bit) and
48-30-2651 (10-12x3-1/2" slotted bit). For use on cordless driver/drills and power screwdrivers.

HAND SCREWDRIVER
48-32-1600
LOCK PREVENT BUTTON
31-53-0205
For Pistol Drills and Screwdrivers.

HEAVY-DUTY
SCREWDRIVER ACCESSORIES
BITS, HOLDERS, EXTENSIONS AND LOCATORS

CATALOG
NUMBER
48-32-3025
48-32-3070
48-32-3065
48-32-3050
48-32-3055
48-32-2050
48-32-2055
48-32-2060
49-66-3000
49-66-3010
49-66-3020
49-66-0800
49-66-3015
49-66-3006
49-66-3016
49-66-3026
48-30-2601
48-30-2626
48-30-2651
48-30-2676
48-30-0500
48-30-0505
48-30-0510
48-30-0515
48-30-1510
48-30-1520
48-30-1500
48-30-1525
48-32-1020
48-32-1030
48-32-1033
48-32-1031
48-32-1032
48-32-1040
48-32-1043
48-32-1041
48-32-1042
48-32-1050
48-32-1053
48-32-1051
48-32-1052
48-32-1070
48-32-1073
48-32-1300
48-32-1320
48-32-1330
48-32-1340
48-32-1360
48-32-1370
48-32-1380
48-32-1400
48-32-1420
48-32-1440
48-32-1460
48-32-1480
48-32-1510
48-32-1515
48-32-1520
48-32-1525
48-32-1530
48-32-1540
48-32-1120
48-32-1125
48-32-1201
48-32-1205
48-32-1210
48-32-1211
48-32-1215

DESCRIPTION
Magnetic Bit Holder w/ Cap
Magnetic Bit Tip Holder Stainless Steel
Magnetic Bit Holder
Non-Mag. Bit Holder
Magnetic Bit Holder
Sq. Socket Driver
Sq. Socket Driver
Socket Adapter
Hex Socket – Magnetic
Hex Socket – Magnetic
Hex Socket – Magnetic
Magnetic Insert Socket
1 Pc. Hex Socket Ext. Non-Magnetic
1 Pc. Hex Socket Extension – Magnetic
1 Pc. Hex Socket Extension – Magnetic
1 Pc. Hex Socket Extension – Magnetic
3-1/2" Long Flat Power Bit
3-1/2" Long Flat Power Bit
3-1/2" Long Flat Power Bit
3-1/2" Long Flat Power Bit
1-15/16" Long Bit for Slotted Head Screws
1-15/16" Long Bit for Slotted Head Screws
1-15/16" Long Bit for Slotted Head Screws
1-15/16" Long Bits for Slotted Head Screws
2" Long Phillips Bit
2" Long Phillips Bit
2" Long Phillips Bit
3" Long Phillips Bit
Phillips 1" Long
Phillips 1" Long
Phillips 1" Long
Phillips 1" Long
Phillips 1" Long
Phillips 1" Long •
Phillips 1" Long •
Phillips 1" Long •
Phillips 1" Long •
Phillips 1" Long
Phillips 1" Long
Phillips 1" Long
Phillips 1" Long
Phillips 1" Long
Phillips 1" Long
Slotted Screw Insert Bit 1" Long
Slotted Screw Insert Bit 1" Long
Slotted Screw Insert Bit 1" Long
Slotted Screw Insert Bit 1" Long
Slotted Screw Insert Bit 1" Long
Slotted Screw Insert Bits 1" Long
Slotted Screw Insert Bit 1" Long
Allen Head 1" Long
Allen Head 1" Long
Allen Head 1" Long
Allen Head 1" Long
Allen Head 1" Long
Torx® 1" Long
Torx® 1" Long
Torx® 1" Long
Torx® 1" Long
Torx® 1" Long
Torx® 1" Long
Pozidriv®
Pozidriv®
Square Drive (Robertson) 1" Long
Square Drive (Robertson) 1" Long
Square Drive (Robertson) 1" Long
Square Drive (Robertson) 1" Long
Square Drive (Robertson) 1" Long

SIZE
3"
3"
3"
2"
1/4"
2" x 1/4"
4" x 1/4"
1/4"
1/4"
5/16"
3/8"
1/4"
5/16"
1/4"
5/16"
3/8"
6F-8R
8F-10R
10F-12R
12F-14R
6F-7R
8F-10R
10F-12R
12F-14R
#1
#2
#3
#2
#0
#1
#1
#1
#1
#2
#2
#2
#2
#2
#2
#2
#2
#3
#3
0F-1R
3F-4R
6F-8R
5F-6R
8F-10R
10F-12R
12F-14R
5/64"
3/32"
7/64"
1/8"
9/64"
T10
T15
T20
T25
T30
T40
#1
#2
#0
#1
#2
#2
#3

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
25
50
1
10
25
50
1
10
25
50
1
10
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
1

FOR MODELS 6791-21 & 6790-20 FOR SELF DRILLING FASTENERS
Self Drilling Fastener Locator
49-26-1082

Magnetic Socket Hex Size
49-66-3006
1/4"
49-66-3016
5/16"
49-66-3026
3/8"

FOR DRYWALL, PHILLIPS SCREWS, TORX SCREWS, FREARSON SCREWS,
ROBERTSON SCREWS.
Self Drill Fastener Locator Assembly
49-26-1036

Stepped Magnetic Bit Holder
48-32-3070

Insert Bits

1/4" Hex Magnetic Socket
49-66-0800

FOR MODELS 6740-20, 6742-20 & 6743-20
FOR DRYWALL, PHILLIPS SCREWS, TORX SCREWS, FREARSON SCREWS,
ROBERTSON SCREWS.
Self Drill Fastener Locator Assembly
49-26-1036

Magnetic Bit Holder 48-32-3025*
Insert Bits
Magnetic Bit Holder 48-32-3065
Stepped Magnetic Bit Holder 48-32-3070
“O” Ring Only 48-32-3045
Cap Only 48-32-3040

• Reduced Diameter Insert Bits
Ideal for Drywall.

}

1/4" Hex Magnetic
Socket
49-66-0800
* Replacement parts of the
48-32-3025 Holder.

HEAVY-DUTY
1/2" SQUARE DRIVE HIGH
IMPACT
WRENCHES
TORQUE! FULL POWER IN REVERSE!

■ New Mechanism Delivers High Torque
And Smooth Operation
■ Lightweight, Only 6 lbs.
■ Metal Gear And Transmission Housings
■ 7.0 Amp Milwaukee Built Motor
■ Soft Grip Handle
■ Ergonomically Balanced Center Grip
EXCLUSIVE 9070-20 FEATURES:
■ Pin Socket Retainer (Flat End) Holds
Sockets And Adapters More Securely
■ Forward/Reverse Rocker Switch (AC/DC)
Is Ideal When Frequent Reversing Is
Necessary
EXCLUSIVE 9071-20 FEATURES:
■ “Hog” Ring (Friction Ring) Socket Retainer
For Frequent Socket Changes
■ Forward/Reverse Rocker Switch (AC/DC)
Is Ideal When Frequent Reversing Is
Necessary
EXCLUSIVE 9072-20 AND 9072-22 FEATURES:
■ Pin Socket Retainer (Flat End) Holds
Sockets And Adapters More Securely
■ Variable Speed Switch Offers Added
Control For Drilling In Wood Or Driving
Lag Bolts
■ Trigger Speed Control Switch Includes
Speed Limiting Dial For Setting Desired
Speed/Torque
■ Reversing Lever

9070-20
• PIN DETENT SOCKET RETENTION
300

FT.-LBS.
OF TORQUE

9071-20
• FRICTION RING SOCKET RETENTION
300

FT.-LBS.
OF TORQUE

9072-20
• 10' QUIK-LOK CORD
(KIT)
9072-22
• 10' QUIK-LOK CORD
• INCLUDES 6 SOCKETS
• PIN DETENT SOCKET RETENTION

300

FT.-LBS.
OF TORQUE

SEE PAGES 13, 24, AND 28
FOR CORDLESS IMPACT
WRENCHS

SPECIFICATIONS
CAT.
NO.
9070-20
9071-20
9072-20
9072-22

VOLTS
120 AC/DC
120 AC/DC
120 AC ONLY
120 AC ONLY

SOCKET
RETENTION
PIN (FLAT END)
FRICTION RING
PIN (FLAT END)
PIN (FLAT END)

AMPS
7.0
7.0
7.0
7.0

IMPACTS
PER
MINUTE
2600
2600
1000-2600
1000-2600

NO
LOAD
RPM
1800
1800
600-1800
600-1800

TORQUE
FT./LBS.
300
300
100-300
100-300

LENGTH
INCHES
11-5/8
11-5/8
11-5/8
11-5/8

NET
WGT.
LBS.
6.0
6.0
6.0
6.0

STANDARD EQUIPMENT: FOR 9070-20, 9071-20, – Tool Only and 8' 2-Wire Fixed Cord. 9072-20 – Tool and 10' 2-Wire Quik-Lok Cord. FOR
9072-22 – Includes Tool, Six Socket Set (1/2", 9/16", 5/8", 11/16", 3/4", 13/16"),10' 2-Wire Quik-Lok Cord 48-76-5010, and Impact Resistant
Carrying Case 48-55-9075.

ACCESSORIES

SHIP
WGT.
LBS.
7.6
7.6
7.6
12.7
IMPACT RESISTANT CARRYING CASE
48-55-9075

Standard equipment for 9072-22 Kit. Also
holds 9070-20, 9071-20, 9075-20 & 9079-20.

HEAVY-DUTY
3/4" AND 7/16" IMPACT WRENCHES
FULL POWER IN REVERSE
BEST POWER TO WEIGHT RATIO

9075-20
• 3/4" SQUARE DRIVE WITH FRICTION

■ New Mechanism Delivers Higher Torque
And Smoother Operation
■ Metal Housing
■ 7.0 Amp Milwaukee Built Motor
■ Soft Grip Handle
■ Ergonomically Balanced Center Grip

RING AND THROUGH HOLE SOCKET RETENTION

380

FT.-LBS.
OF TORQUE!

9075-20 FEATURES:
■ 3/4" Square Drive With Friction Ring
and Through Hole Rocket Retention
■ Forward/Reverse Rocker Switch (AC/DC)
Is Ideal When Frequent Reversing Is
Necessary

SEE PAGES 13, 24,
AND 28
FOR CORDLESS
IMPACT WRENCHS

9092-20 FEATURES:
■ 7/16" Hex Quick-Change Dual Ball Bit
Holder
■ Forward/Reverse Lever
■ Hanger Bracket w/Solid Steel Ring for
hanging on belts, climbing pegs and for lifting
with a rope and clasp.
■ Variable Speed Trigger with Speed Setting
Dial

9092-20
• 7/16" HEX QUICK-CHANGE
DUAL BALL BIT HOLDER
• 10' QUIK-LOK CORD

315

FT.-LBS.
OF TORQUE!

SPECIFICATIONS
CAT.
NO.
9075-20
9092-20

VOLTS
120 AC/DC
120 AC

AMPS
7.0
7.0

IMPACTS
PER
MINUTE
2500
1000-2600

NO
LOAD
RPM
1,750
600-1,800

TORQUE
FT./LBS.
380
315

LENGTH
INCHES
11-5/8
12-1/4

NET
WGT.
LBS.
6.2
6.5

SHIP
WGT.
LBS.
8.0
7.8

STANDARD EQUIPMENT: FOR 9075-20 – Tool and 8' 2-Wire Fixed Cord. FOR 9092-20 – Tool and Quik-Lok® Cord 48-76-5010.

ACCESSORIES
1/2" SQUARE DRIVE
HEX SOCKETS
Standard equipment for 9072-22 Kit.
49-66-3080 1/2"
49-66-3090 9/16"
49-66-3100 5/8"

49-66-3110 11/16"
49-66-3120 3/4"
49-66-3130 13/16"

5" LENGTH 1/2" SQUAREDRIVE EXTENSION
48-95-5000

Adapts to 1/2" Square Drive. Provides 5"
additional length where required for use with
sockets.

1/2" SQUARE DRIVE TO 7/16" HEX
QUICK-CHANGE ADAPTER
48-66-0061
Use with 7/16" hex shank auger bits,
selfeed bits or other 7/16" hex shank accessories which have ball-retainer grooves.
RETAINING RINGS FOR 3/4" SQUARE ANVILS
44-86-0282
1-7/16" ID (use with 1-1/2" hub sockets)
44-86-0285
1-5/8" ID (use with 1-3/4" hub sockets)
ROUND END DETENT KIT
49-17-0410
Use with 9066-6, 9068, 9070-20, 9072-20
and 9075-20. For quick socket changes.

1/2" SQUARE DRIVE UNIVERSAL JOINT
48-03-0500

Fits 1/2" Square Drive.Use with Hex Sockets
to reach difficult places at various angles...
also allows clearance around obstructions.

5/8" HEX QUICK-CHANGE
CONVERSION KIT
14-46-9095
Completely assembled, easily converts
7/16" front end to 5/8" hex.

FLAT END DETENT KIT
49-17-0405
For 9066-6, 9068, 9070-20, 9072-20 and
9075-20.
Replaces standard round detent pin on 90666, 9068. Socket will not slip off unless detent
pin is pressed in.
Below Serial No. 656-38701, Use 49-17-0400
Positive Detent Kit

CHUCK ADAPTOR
48-66-0065
For 9092-20 and 9099-20.
Adds versatility by enabling these tools
to drill small holes (1/2" diameter max.)
with jobber bits in steel, wood and plastic;
or with carbide tipped bits to drill mortar,
brick, etc. (NOT for use with any accessory
that results in continuous impacting.)
GREASE
49-08-7655
49-08-4220

Type “Z” grease. For 9070-20, 9071-20,
9072-20.
Type “J” grease. For 9075-20.

HEAVY-DUTY
1/2" HAMMER-DRILLS
5378-20
• DUAL TORQUE/SPEED RANGES
• 1/2" KEYED CHUCK
■ For Percussion Drilling With CarbideTipped Hammer-Drill Bits In Concrete And
Masonry Or Drilling Without Hammering In
Wood Or Metal
■ Trigger Speed Control
■ All Ball And Roller Bearings
■ Side Handle Can Be Used On Either Side
And With Or Without Depth Gauge
■ Self-Stopping Brushes
■ Soft Grip Handle

(KIT)
5378-21
• DUAL TORQUE/SPEED RANGES
• 1/2" KEYED CHUCK

5378-20 AND 5378-21 FEATURES
■ 7.5 Amp Motor

5381-20
• 1/2" KEYED CHUCK
• SINGLE SPEED

5381-20, 5381-22, 5387-20 AND 5387-22
FEATURES
■ 8.5 Amp Motor
■ Heavy Duty Metal Gear Case For Rugged
Durability

5381-22 (KIT)
• 1/2" KEYED CHUCK
• SINGLE SPEED
• INCLUDES CONCRETE
FASTENER KIT

5387-20 AND 5387-22 FEATURE
■ Quik-Lok® Cord
Quick detachment from tool for tangle free
carrying and storage. Instant field repair.

5387-20
• 1/2" KEYED CHUCK
• DUAL TORQUE/SPEED RANGES

5387-22 (KIT)
• 1/2" KEYED CHUCK
• DUAL TORQUE/SPEED RANGES
• INCLUDES 2-PIECE PERCUSSION BIT SET

SPECIFICATIONS

CAPACITIES
DRILL ONLY
WOOD

STEEL

HAMMER
CONCRETE

VOLTS
NO
NO LOAD
FLAT
SHIP
NET SHIP.
CATALOG
AC
NO LOAD
BLOWS PER
BORING
HOLE
AUGER
AUGER SELFEED
TWIST
WGT. WGT.
NUMBER
ONLY
AMPS
RPM
MINUTE
BITS
SAW
BITS
BITS
BITS
DRILL
LENGTH
LBS. LBS.
5378-20
120
7.5
0-1,350/0-2,500
0-22,000/0-40,000
1-1/2" / 3/4"
3-3/4"
1-1/4"
1-1/4"
1-3/4"
1/2" / 1/4"
3/4"
13"
6.0
7.4
5378-21
120
7.5
0-1,350/0-2,500
0-22,000/0-40,000
1-1/2" / 3/4"
3-3/4"
1-1/4"
1-1/4"
1-3/4"
1/2" / 1/4" 3/4" / 3/8"
13"
6.0
11.9
5381-20
120
8.5
0-1,800
0-28,000
1-1/2"
3-1/2"
1"
1-1/8"
1-1/2"
3/8"
1/2"
13"
6.0
7.4
5381-22
120
8.5
0-1,800
0-28,000
1-1/2"
3-1/2"
1"
1-1/8"
1-1/2"
3/8"
1/2"
13"
6.0
11.9
5387-20
120
8.5
0-1,000/0-2,500
0-16,000/0-40,000
1-1/2" / 3/4"
3-3/4"
1-1/4"
1-1/4"
1-3/4"
1/2" / 1/4"
3/4"
13"
6.0
7.4
5387-22
120
8.5
0-1,000/0-2,500
0-16,000/0-40,000
1-1/2" / 3/4"
3-3/4"
1-1/4"
1-1/4"
1-3/4"
1/2" / 1/4" 3/4" / 3/8"
13"
6.0
11.9
STANDARD EQUIPMENT: For 5378-20 – Depth Gauge, 48-66-5185 1/2" Chuck with Key and 49-15-5300 Removable Side Handle. For 5378-21 – Depth Gauge, 48-66-5185 1/2" Chuck with Key, 49-15-5300
Removable Side Handle, and 48-55-5378 Impact Resistant Carrying Case. For 5381-20 – Depth Gauge, 48-66-5185 1/2" Chuck with Key and 49-15-5300 Removable Side Handle. For 5381-22 – Depth
Gauge, 48-66-5185 1/2" Chuck with Key, 49-15-5300 Removable Side Handle, 48-55-5378 Impact Resistant Carrying Case and Concrete Fastener Kit. For 5387-20 – Depth Gauge, 48-66-0087 1/2"
Chuck with Key, Quik-Lok Cord and 49-15-5300 Removable Side Handle. For 5387-22 – Depth Gauge, 48-66-0087 1/2" Chuck with Key, 49-15-5300 Removable Side Handle, 48-55-5378 Impact Resistant
Carrying Case,Quik-Lok Cord and 2-Piece Percussion Bit Set.

HEAVY-DUTY
HEX SHANK BITS, AND
HAMMER ACCESSORIES

HEX GRIP – HEX SHANK BITS

HEX SHANK FOR MORE SECURE CHUCK GRIP

CARBIDE TIPPED HEX SHANK HAMMER-DRILL BITS
DESCRIPTION
INDIVIDUAL
Dia X U.L. X O.L.
POUCHED
(INCHES)
BIT
1/8 x 1-1/2 x 3
48-20-6800*
3/16 x 1-1/2 x 4
48-20-6805
3/16 x 4-1/2 x 6
48-20-6806
1/4 x 2-1/2 x 4
48-20-6810
1/4 x 4-1/2 x 6
48-20-6811
5/16 x 2-1/2 x 4
48-20-6815
5/16 x 4-1/2 x 6
48-20-6816
3/8 x 2-1/2 x 4
48-20-6820
3/8 x 4-1/2 x 6
48-20-6821
3/8 x 12 x 13-1/2
48-20-6823
7/16 x 4-1/2 x 6
48-20-6825
1/2 x 4-1/2 x 6
48-20-6830
1/2 x 12 x 13-1/2
48-20-6833
9/16 x 4-1/2 x 6
48-20-6835
5/8 x 4-1/2 x 6
48-20-6840
5/8 x 12 x 13-1/2
48-20-6843
3/4 x 4-1/2 x 6
48-20-6845
*1/8 Bit has round shank, not hex.

BULK
BITS
48-20-6900*
48-20-6905
48-20-6906
48-20-6910
48-20-6911
48-20-6915
48-20-6920
48-20-6921
48-20-6930
-

Hex shanks can be gripped more firmly than round shank bits, therefore reducing the likelihood of slipping. Use these bits for drilling
primarily softer materials such as masonry, brick, block, softer aggregate concrete, etc. Use with Hammer-Drills that have a 3 jaw chuck.

BULK QTY
PER PACK
25
25
25
25
25
25
20
20
15
-

4-PIECE HEX SHANK CARBIDE TIPPED HAMMER-DRILL BIT SET
48-20-6850
Set includes one each of: 48-20-6805, 48-20-6810, 48-20-6815 and
48-20-6820.
6-PIECE HEX SHANK CARBIDE TIPPED HAMMER-DRILL BIT SET
48-20-6851
Set includes one each of: 48-20-6805, 48-20-6810, 48-20-6815,
48-20-6820, 48-20-6811 and 48-20-6830.

CASES AND ACCESSORIES FOR ALL HAMMER TOOLS
TOOL
NUMBER

CHUCK AND KEY

CHUCK KEY ONLY

RUBBER FLEX
KEY HOLDER

5314-21

–

48-55-5315

IMPACT RESISTANT

5315-21

–

48-76-5010

48-55-5315

IMPACT RESISTANT

5315-22

–

48-76-5010

48-55-5315

IMPACT RESISTANT

5318-21

–

48-55-5315

IMPACT RESISTANT

5321-21

–

48-76-5010

48-55-5315

IMPACT RESISTANT

5321-22

–

48-76-5010

48-55-5315

IMPACT RESISTANT

5327-21

–

48-55-5315

IMPACT RESISTANT

5336-22

–

48-55-5315

IMPACT RESISTANT

5337-21

–

48-55-0075

STEEL

5339-21

–

48-55-0075

STEEL

5340-21

–

48-55-0075

STEEL

5342-21

–

48-55-0075

STEEL

5345-21

–

48-55-5315

IMPACT RESISTANT

5346-21

–

48-55-5315

IMPACT RESISTANT

5359-21

–

48-55-5359

IMPACT RESISTANT

5360-21

–

48-55-5359

IMPACT RESISTANT

5362-6

–

48-55-5359

IMPACT RESISTANT

5366-21

–

48-55-5378

IMPACT RESISTANT

5368-21

–

48-55-5378

IMPACT RESISTANT

5368-22

–

48-55-5378

IMPACT RESISTANT

5378-20

48-66-5185

48-66-2110

48-66-4040

–

48-55-5378

IMPACT RESISTANT

5378-21

48-66-5185

48-66-2110

48-66-4040

–

48-55-5378

IMPACT RESISTANT

5381-20

48-66-5185

–

5381-22

48-66-5185

–

48-55-5378

IMPACT RESISTANT

5387-20

48-66-0087

–

48-76-5010

–

5387-22

48-66-0087

–

48-76-5010

48-55-5378

IMPACT RESISTANT

5383-21

–

48-55-5378

IMPACT RESISTANT

QUIK-LOK® CORD

CARRYING
CASE

CARRYING CASE
MATERIAL

HEAVY-DUTY
7/8" SDS ROTARY
HAMMERS
SPEED DURABILITY AND VALUE

5366-21

EXCLUSIVE 5366-21, 5368-21 AND 5368-22
7/8" ROTARY HAMMERS FEATURES:
■ 7.2 Amp Motor
■ Variable Speed Switch Allows Holes To Be
Started Easily
■ 7/8" Solid Bit Capacity
■ Thin Wall Core Bit Capacity Of 2"
■ Mode Selector Can Be Changed From
Hammering With Rotation For Drilling
Concrete, To Rotation Only For Use In
Steel, Wood, Etc. Using 48-66-1370
Adapter Kit.

• PISTOL GRIP DESIGN

5368-21
• D-HANDLE DESIGN
(KIT)
5368-22
• D-HANDLE DESIGN
• INCLUDES 5-PIECE
44-MAGNUM™ BIT SET

SEE PAGE 26 FOR
18V ROTARY HAMMER

SPECIFICATIONS
CATALOG
NUMBER
5366-21
5368-21

VOLTS
AC ONLY
120
120

5368-22

120

AMPS
7.2
7.2

BLOW
ENERGY
(FT.-LBS.)
1.8
1.8

NO LOAD
RPM
0-1100
0-1100

NO LOAD
BLOWS
PER MIN.
0-5000
0-5000

SOLID BIT
CAPACITY
7/8"
7/8"

THIN WALL
CORE BIT
CAPACITY
2"
2"

LENGTH
13"
15"

NET WGT.
LBS.
6.5
6.5

SHIP. WGT.
LBS.
12.7
12.7

7.2

1.8

0-1100

0-5000

7/8"

15"

6.5

13.3

STANDARD EQUIPMENT: FOR 5366-21 AND 5368-21 – Depth Gauge, Side Handle and Impact Resistant Carrying Case. FOR 5368-22 – 5368-21 Rotary Hammer, Depth Gauge, Side Handle, 48-20-7490
44-Magnum™ 5-Piece Bit Set and 48-55-5378 Impact Resistant Carrying Case.

ACCESSORIES
IMPACT RESISTANT CARRYING CASE
48-55-5378
Included with 5366-21, 5368-21and 5368-22.
5-PIECE 44 MAGNUM™ CARBIDE-TIPPED BIT SET
48-20-7490
Set includes one of each: 48-20-7410 (3/16"), 48-20-7431 (1/4"),
48-20-7441 (5/16"), 48-20-7451 (3/8"), 48-20-7471 (1/2").

SDS/CHUCK ADAPTER KIT*
48-66-1370
Kit includes chuck adapter No. 48-03-3005, 1/2" chuck
No. 48-66-1360, chuck screw No. 06-75-3150 and chuck
key No. 48-66-3280. For models 5362-6, 5366-21and
5368-21.

* Parts in KIT may be ordered seperately.

HEAVY-DUTY
3/4" & 1" SDS ROTARY
HAMMERS

5383-21 FEATURES
■ 6.0 Amp Motor
■ Variable Speed Switch Allows Holes To Be
Started Easily
■ Hard Hitting – Hardest Hitting In Its Class
1.7 Ft. Lbs. / Blow
■ Fast Drilling – 1,270 RPM And 5,400 BPM
■ Soft Grip – More Comfortable, Secure
Gripping
■ Lightweight, Compact Size
■ Mode Selector Can Be Changed From
Hammering With Rotation For Drilling
Concrete, To Rotation Only For Use In
Steel, Wood, Etc. Using 48-66-1370
Adapter Kit.

5383-21
• PISTOL GRIP DESIGN

EXCLUSIVE 5362-6 FEATURES
■ D-Style Handle
Offers a secure grip that maximizes drilling
pressure while minimizing operator fatigue.
■ Electronic Variable Speed Control Trigger
For smooth, controlled starts and hammering
with rotation in concrete and masonry or
drilling without hammering in wood or metal.
■ Slip Clutch
When bit jams, the clutch slips – rotary
action stops.
■ Reversing Switch

5362-6
• 1" CAPACITY
• 0-900 RPM

SPECIFICATIONS
CATALOG
VOLTS
NO LOAD
BLOW ENERGY
BLOWS
SOLID BIT
NUMBER
AC ONLY
AMPS
RPM
(FT.-LBS.)
PER MIN.
CAPACITY
5362-6
120
6.8
0-900
2.0
0-4500
1"
5383-21
120
6.0
0-1270
1.7
0-5400
3/4"
STANDARD EQUIPMENT: FOR 5362-6 AND 5383-21 – Depth Gauge, Side Handle and Impact Resistant Carrying Case.

CORE BIT
CAPACITY
3-1/2"
1-1/2"

LENGTH
INCHES
14"
13"

NET WGT.
LBS.
7.5
5.7

SHIP. WGT.
LBS.
15.0
11.6

ACCESSORIES
IMPACT RESISTANT CARRYING CASE
48-55-5359
Included with 5362-6,
48-55-5378
Included with 5383-21.

SDS/CHUCK ADAPTER KIT*
48-66-1370
Kit includes chuck adapter No. 48-03-3005, 1/2" chuck
No. 48-66-1360, chuck screw No. 06-75-3150 and chuck
key No. 48-66-3280. For models 5383-21, 5362-6, 5366-21
and 5368-21.

5-PIECE 44 MAGNUM™ CARBIDE-TIPPED BIT SET
48-20-7490
Set includes one of each: 48-20-7410 (3/16"), 48-20-7431 (1/4"),
48-20-7441 (5/16"), 48-20-7451 (3/8"), 48-20-7471 (1/2").

* Parts in KIT may be ordered seperately.

HEAVY-DUTY
1-1/8" SDS ROTARY HAMMERS

■ D-Style Handle
Offers a secure grip that maximizes drilling
pressure while minimizing operator fatigue.
■ Electronic Variable Speed Control Trigger
For smooth, controlled starts and hammering
with rotation in concrete and masonry or
drilling without hammering in wood or metal.
■ Slip Clutch
When bit jams, the clutch slips – rotary action
stops.

5359-21
• 1-1/8" CAPACITY
• 0-980 RPM
• CHIPPING MODE

5360-21
•
•
•
•

1-1/8" CAPACITY
0-980 RPM
CHIPPING MODE
EXCLUSIVE
REMOVEABLE
SDS BIT HOLDER

SPECIFICATIONS
CATALOG
NUMBER
5359-21
5360-21

VOLTS
AC ONLY
120
120

AMPS
7.4
7.4

RPM
0-980
0-980

REMOVEABLE
SDS BIT HOLDER
NO
YES

BLOW ENERGY
(FT.-LBS.)
2.5
2.5

BLOWS
PER MIN.
0-4200
0-4200

SOLID BIT
CAPACITY
1-1/8"
1-1/8"

WOOD FLAT
BORING BIT
1-1/2"
1-1/2"

STEEL
TWIST DRILL
1/2"
1/2"

CORE BIT
CAPACITY
4"
4"

LENGTH
INCHES
13"
13.3"

NET WGT.
LBS.
8.3
8.7

SHIP. WGT.
LBS.
14.5
15.0

STANDARD EQUIPMENT: FOR 5359-21 AND 5360-21 – Depth Gauge, Side Handle and Impact Resistant Carrying Case.

ACCESSORIES
IMPACT RESISTANT
CARRYING CASE
48-55-5359
Included with
5359-21 and
5360-21.

5-PIECE 44 MAGNUM™ CARBIDE-TIPPED BIT SET
48-20-7490
Set includes one each bit: 48-20-7410
(3/16"), 48-20-7431 (1/4"), 48-20-7441
(5/16"), 48-20-7451 (3/8"), 48-20-7471
(1/2").

HAMMER STEEL (FOR CHIPPING AND CHISELING)
FOR USE WITH 5359-21 AND 5360-21
SDS BIT HOLDER
48-66-3044
Standard equipment
with 5360-21.

ACCESSORY DESCRIPTION
AND APPLICATION
BULL POINT
Starts holes in concrete slabs,
general chipping & breaking

DUST SHIELD
48-03-3030

SDS
(OR SDS PLUS)

SIZE

CAT. NO.

BULK CAT. NO.

10"

48-62-6010

48-62-6110
(25 per box)

3/4" x 10"

48-62-6015

48-62-6115
(25 per box)

48-62-6020

48-62-6120
(25 per box)

For use with SDS bits.
FLAT CHISEL
General chipping & breaking work.

SIDE HANDLE
49-15-5300
For use with 5378, 5383,
5359 and 5360.

CHUCK ADAPTER
48-03-3047
For use with 48-66-1360
3-jaw chuck. Optional
equipment with 5360-21.

SCALING CHISEL
Wide chisels with (two) 60° cutting 1-1/2" x 10"
angles cleans concrete, scale & rust,
cuts troughs & some asphalt.

HEAVY-DUTY
SDS HAMMER ACCESSORIES

PREMIUM SDS HAMMER BITS

CENTERING
POINT & EDGE
CUTTING

CHISEL SHAPED
DRILL HEAD

DESCRIPTION
(INCHES)
DIA. x U.L. x O.L

2-CUTTER
SINGLE

BULK
QTY

2-CUTTER

MONSTER
QTY

2-CUTTER

5/32 x 2 x 4-1/2
5/32 x 4 x 6
3/16 x 2 x 4-1/2
3/16 x 4 x 6
3/16 x 6 x 8
3/16 x 8 x 10
3/16 x 10 x 12
3/16 x 12 x 14
3/16 x 14 x 16
7/32 x 4 x 6
7/32 x 6 x 8
7/32 x 9 x 11
7/32 x 12 x 14
7/32 x 14 x 16
1/4 x 2 x 4-1/2
1/4 x 4 x 6
1/4 x 6 x 8
1/4 x 9 x 11
1/4 x 12 x 14
1/4 x 14 x 16
1/4 x 18 x 20
5/16 x 4 x 6
5/16 x 10 x 12
3/8 x 4 x 6
3/8 x 6 x 8
3/8 x 8 x 10
3/8 x 10 x 12
3/8 x 16 x 18
3/8 x 22 x 24
7/16 x 4 x 6
7/16 x 10 x 12-1/2
7/16 x 16 x 18
1/2 x 4 x 6
1/2 x 8 x 10
1/2 x 10 x 12
1/2 x 16 x 18
1/2 x 22 x 24
9/16 x 4 x 6-1/2
9/16 x 10 x 12-1/2
9/16 x 16 x 18
5/8 x 4 x 6
5/8 x 6 x 8
5/8 x 10 x 12
5/8 x 16 x 18
5/8 x 22 x 24

48-20-7400
48-20-7401
48-20-7410
48-20-7411
48-20-7412
48-20-7413
48-20-7414
48-20-7415
48-20-7416
48-20-7421
48-20-7422
48-20-7424
48-20-7425
48-20-7426
48-20-7430
48-20-7431
48-20-7432
48-20-7434
48-20-7435
48-20-7436
48-20-7438
48-20-7441
48-20-7444
48-20-7451
48-20-7452
48-20-7453
48-20-7454
48-20-7457
48-20-7459
48-20-7461
48-20-7464
48-20-7467
48-20-7471
48-20-7473
48-20-7474
48-20-7477
48-20-7479
48-20-7481
48-20-7484
48-20-7487
48-20-7601
48-20-7602
48-20-7604
48-20-7607
48-20-7609

25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
–
25
–
20
–
–
20
–
–
–
–
–
15
–
15
–
–
–
–
–
–
10
–
–
–

48-20-7500
48-20-7501
48-20-7510
48-20-7511
48-20-7512
48-20-7513
48-20-7514
48-20-7515
48-20-7516
48-20-7521
48-20-7522
48-20-7524
48-20-7525
48-20-7526
48-20-7530
48-20-7531
48-20-7532
48-20-7534
48-20-7535
48-20-7536
–
48-20-7541
–
48-20-7551
–
–
48-20-7554
–
–
–
–
–
48-20-7571
–
48-20-7574
–
–
–
–
–
–
48-20-7702
–
–
–

–
–
200
200
–
–
–
–
–
–
–
–
–
–
200
200
–
–
–
–
–
150
–
125
–
–
–
–
–
–
–
–
100
–
–
–
–
–
–
–
–
–
–
–
–

–
–
48-20-7810
48-20-7811
–
–
–
–
–
–
–
–
–
–
48-20-7830
48-20-7831
–
–
–
–
–
48-20-7841
–
48-20-7851
–
–
–
–
–
–
–
–
48-20-7871
–
–
–
–
–
–
–
–
–
–
–
–

TIP — AGGRESSIVE GEOMETRY
■ Centering point - allows more accurate
starting of holes.
■ Unique edge design - allows cutting mesh
and small diameter re-bar with less
likelihood of tip breakage.
■ Unique face design - directs concrete dust
into the flute’s pick up area quickly for faster
drilling.
■ Chisel design - a distinctive chisel shape
can be seen. It efficiently penetrates
concrete, which also improves drilling
speed.
FLUTES — MORE RIGID - BETTER DUST
EXTRACTING MULTI-FLUTED SPIRAL
EXECUTION
■ Four fluted spiral removes concrete
dust faster.
■ Shaft strength is improved for less
bending / breakage.
■ Drilling is smoother due to less vibration.
■ More energy of the hammer blow is
transmitted to the tip to improve drilling
speed.

5-PIECE 44 MAGNUM™ CARBIDE-TIPPED BIT SET
48-20-7490 Set includes one each of: 48-20-7410,
48-20-7431, 48-20-7441, 48-20-7451 and
48-20-7471.

HEAVY-DUTY
SPLINE, SDS AND SDS MAX
HAMMER ACCESSORIES

HEAVY-DUTY STANDARD SDS HAMMER BITS

}
DESCRIPTION
DIA. X U.L. X O.L.
(INCHES)

2 CUTTER

4 CUTTER

5/8 x 6 x 8
5/8 x 10 x 12
5/8 x 16 x 18
11/16 x 6 x 8
3/4 x 6 x 8
3/4 x 8 x 10
3/4 x 10 x 12
3/4 x 16 x 18
3/4 x 22 x 24
7/8 x 6 x 8
7/8 x 10 x 12
7/8 x 16 x 18
1 x 8 x 10
1 x 16 x 18
1-1/8 x 8 x 10
1-1/8 x 16 x 18

–
–
–
48-20-7058
48-20-7061
48-20-7063
48-20-7065
48-20-7066
48-20-7067
48-20-7071
48-20-7072
48-20-7075
48-20-7080
48-20-7085
–
–

48-20-7200
48-20-7203
48-20-7206
–
48-20-7210
–
48-20-7215
48-20-7220
–
48-20-7225
48-20-7230
48-20-7236
48-20-7240
48-20-7246
48-20-7250
48-20-7256

“A” TAPER ADAPTER
48-66-6502 For use with “A” Taper Bits. Includes
Drift Pin 48-86-0120

2-CUTTER SDS BITS – WITH HEX SHOULDER
FOR TAP-CON® SCREW SYSTEM
2 CUTTER
SINGLE PIECE
POUCH
CAT. NO.

2 CUTTER
BULK 25 BITS
PER BOX
CAT. NO.

BIT
DIA.

48-20-7090

–

5/32"

48-20-7096

48-20-7196

5/32"

48-20-7091

48-20-7191

5/32"

48-20-7097

–

3/16"

48-20-7098

48-20-7198

3/16"

48-20-7092

48-20-7192

3/16"

SPLINE TO SDS ADAPTER
48-03-3015 For use with SDS bits.

USABLE OVERALL
LENGTH LENGTH

SDS-MAX TO SDS ADAPTER
48-03-3025 For use with SDS bits.

HEAVY-DUTY COMPONENT SYSTEMS

THIN
WALL
CARBIDE
TIPPED
CORE
BITS

FITS HEX 5/16"
CONDRIVE
SLEEVE

††

SDS
ADAPTER
SHANKS
8" LONG

SDS
ADAPTER
SHANKS
12" LONG

EXTENSION
7-1/2" LONG

REPLACEMENT
GUIDE
PLATE

REPLACEMENT
CENTERING
PIN

48-03-3545

48-03-3551

48-95-6070

N/A

DIAMETER

DRILLING
DEPTH

CORE BODY W/
GUIDE PLATE &
CENTERING PIN†

3-3/16"

48-20-5005 †

1-1/8"

3-3/16"

48-20-5010 †

48-03-3545

48-03-3551

48-95-6070

N/A

1-1/4"

3-3/16"

48-20-5015

48-03-3545

48-03-3551

48-95-6070

48-20-6151

48-20-6150

1-3/8"

3-3/16"

48-20-5020

48-03-3545

48-03-3551

48-95-6070

48-20-6152

48-20-6150

1-1/2"

3-3/16"

48-20-5025

48-03-3545

48-03-3551

48-95-6070

48-20-6153

48-20-6150

1-3/4"

2-13/16"

48-20-5030

48-03-3555

48-03-3561

48-95-6075

48-20-6156

48-20-6155

2-13/16"

48-20-5035

48-03-3555

48-03-3561

48-95-6075

48-20-6157

48-20-6155

2-1/2"

2-13/16"

48-20-5040

48-03-3555

48-03-3561

48-95-6075

48-20-6158

48-20-6155

2-13/16"

48-20-5045

48-03-3555

48-03-3561

48-95-6075

48-20-6159

48-20-6155

3-1/2"

2-13/16"

48-20-5050

48-03-3555

48-03-3561

48-95-6075

48-20-6160

48-20-6155

2-13/16"

48-20-5055

48-03-3555

48-03-3561

48-95-6075

48-20-6161

48-20-6155

† Guide plate and centering pin not included with 1" & 1-1/8" diameter core bits.
†† Thin wall core bits 4" and less should only be used in SDS hammers.

HEAVY-DUTY
1-3/4"
ROTARY HAMMERS
POWERFUL MOTOR • HARD HITTING • FAST DRILLING
5345-21 AND 5346-21 FEATURES
■ Powerful 13.0 Amp MILWAUKEE Motor
■ Electronic Feedback Control Circuit (EFCC)
provides soft start for accurate hole placement. Constant speed under load increases
performance by maintaining constant speed
without bogging down.
■ Patented Vibration Isolation System
Reduces operator fatigue and increases
comfort and control. Handles “float” to
absorb hammering action.
■ Cushioned Grips For Increased Comfort
■ “Soft-Shift” Stop-Rotation Mode Selector
■ Two Operating Modes
Hammer with rotation and hammer only.
■ Internal Clutch Slips When Bit Jams
■ Sealed “AC Only” Switch
Keeps dust out, contacts clean.
■ Excellent Power To Weight Ratio
■ Convenient, Handle-Mounted Speed Dial
■ Removable, Independent Depth Rod
Bracket
■ Additional Rear
Mounting Option
For Side
Handle

5345-21

5345-21 FEATURE
■ Spline Drive
5346-21 FEATURES
■ Single Motion Push-In SDS-max Bit
Reception
■ SDS-max Chisels Can Lock In 15
Multi-Positions

5346-21

SPECIFICATIONS
CATALOG
NUMBER

VOLTS

AMPS

DRIVE
SYSTEM

NO LOAD
BLOWS
PER MIN.

NO LOAD
RPM

IMPACT
ENERGY
(FT-LBS.)

SOLID BIT
CAPACITY

TUNNEL
BIT
CAPACITY

5345-21
5346-21

120 AC Only
120 AC Only

13.0
13.0

Spline
SDS-max

1300-3450
1300-3450

150-400
150-400

8.6
8.6

1-3/4"
1-3/4"

3-1/8"
3-1/8"

THICK WALL THIN WALL
CORE BIT
CORE BIT
CAPACITY
CAPACITY
5"
5"

STANDARD EQUIPMENT: FOR 5345-21 AND 5346-21 – Depth Gauge 44-94-0165, Side Handle 14-34-0516 and Impact Resistant Carrying Case 48-55-5315.

6"
6"

LENGTH

NET
WGT.
LBS.

SHIP.
WGT.
LBS.

18-1/2"
18-1/2"

17.3
17.3

28.3
28.5

HEAVY-DUTY
1-1/2"
ROTARY HAMMERS
POWERFUL MOTOR • HARD HITTING • FAST DRILLING
■ Powerful 11.0 Amp MILWAUKEE Motor
■ Electronic Feedback Control Circuit (EFCC)
provides soft start for accurate hole placement. Constant speed under load increases
performance by maintaining constant speed
without bogging down.
■ Patented Vibration Isolation System
Reduces operator fatigue and increases
comfort and control. Handles “float” to
absorb hammering action.
■ Cushioned Grips For Increased Comfort
■ Power Indicator Light
■ Service Reminder
Light
Alerts operator when
prevnetive maintenance
is required.
■ Speed Dial Allows User
To Match Hammer
Speed And Power To Application
■ Two Operating Modes
Hammer with rotation and
hammer only.
■ Internal Clutch Slips If Bit
Jams
■ Sealed “AC Only” Switch
Keeps dust out, contacts clean.
■ Removable, Independent
Depth Rod Bracket
■ 10' Quik-Lok® Cord
For quick detachment from tool for tanglefree carrying and storage. Instant field repair.
5315-21 AND 5315-22 FEATURES
■ Single Motion Push-In SDS-max Bit
Reception
■ SDS-max Chisels Can Lock In 24
Multi-Positions
■ “Soft-Shift” Stop-Rotation Mode Selector
5321-21 AND 5321-22 FEATURES
■ Single Motion Push-In Spline Bit
Reception
■ “Soft-Shift” Stop-Rotation Mode Selector

5315-21

5315-22
(KIT)
• INCLUDES 5-PIECE BIT
& CHISEL ASSORTMENT

5321-21

5321-22 (KIT)

• INCLUDES 5-PIECE BIT
& CHISEL ASSORTMENT

IMPACT RESISTANT CARRYING CASE
48-55-5315
For use with Milwaukee 1-1/2" Hammers

SPECIFICATIONS
CATALOG
NUMBER
5315-21
5315-22 KIT

VOLTS
BIT
AC ONLY RECEPTION
120
120

SDS-max
SDS-max

AMPS

NO LOAD
BLOWS
PER MIN.

NO LOAD
RPM

IMPACT
ENERGY
(FT-LBS.)

SOLID BIT
CAPACITY

STOP
ROTATION

11.0
11.0

1700-3400
1700-3400

190-385
190-385

7.9
7.9

1-1/2"
1-1/2"

YES
YES

TUNNEL THICK WALL THIN WALL
BIT
CORE BIT
CORE BIT
CAPACITY CAPACITY
CAPACITY
2-5/8"
2-5/8"

4"
4"

6"
6"

LENGTH

NET
WGT.
LBS.

SHIP.
WGT.
LBS.

17-1/2"
17-1/2"

14.2
14.2

25.5
32.0

5321-21
120
SPLINE
11.0
1700-3400
190-385
7.9
1-1/2"
YES
2-5/8"
4"
6"
17-1/2"
13.9
25.5
5321-22 KIT
120
SPLINE
11.0
1700-3400
190-385
7.9
1-1/2"
YES
2-5/8"
4"
6"
17-1/2"
13.9
32.0
STANDARD EQUIPMENT: FOR 5315-21 – Depth Gauge, Side Handle, 10' Quik-Lok Cord 48-76-5010 and Carrying Case. FOR 5315-22 – Depth Gauge, Side Handle, Carrying Case, 10' Quik-Lok Cord 48-76-5010
and 5 Piece Bit and Chisel Assortment (Consists of one each of the following: 48-62-4075 – 12" Bull Point Chisel, 48-62-4079 – 12" Flat Chisel, 48-20-3916 – 5/8"x8"x13" 4-Cutter Carbide Bit, 48-203930 – 3/4"x8"x13" 4-Cutter Carbide Bit, and LHS Shank 48-20-5077. FOR 5321-21 – Depth Gauge, Side Handle, 10' Quik-Lok Cord 48-76-5010 and Carrying Case. FOR 5321-22 – Depth Gauge, Side
Handle, Carrying Case, 10' Quik-Lok Cord 48-76-5010 and 5 Piece Bit and Chisel Assortment (Consists of one each of the following: 48-62-2000 – 12" Bull Point Chisel, 48-62-2020 – 12" Flat Chisel, 4820-4305 – 5/8"x11"x16" 4-Cutter Carbide Bit, 48-20-4335 – 3/4"x11"x16" 4-Cutter Carbide Bit, and LHS Shank 48-20-5075.

5314-21

5318-21 FEATURE
■ Single Motion Push-In Spline Bit Reception

5318-21

IMPACT RESISTANT CARRYING CASE
48-55-5315

SPECIFICATIONS
CATALOG
NUMBER

VOLTS
AC ONLY

AMPS

NO LOAD
BLOWS
PER MIN.

NO LOAD
RPM

IMPACT
ENERGY
(FT-LBS.)

SOLID BIT
CAPACITY

TUNNEL
BIT
CAPACITY

THICK WALL
CORE BIT
CAPACITY

THIN WALL
CORE BIT
CAPACITY

5314-21
120
11.0
3400
385
7.9
1-1/2"
2-5/8"
4"
6"
5318-21
120
11.0
3400
385
7.9
1-1/2"
2-5/8"
4"
6"
STANDARD EQUIPMENT: For 5314-21: Tool, Side Handle and Impact Resistant Carrying Case. For 5318-21: Tool, Side Handle and Impact Resistant Carrying Case.

LENGTH

NET
WGT.
LBS.

SHIP.
WGT.
LBS.

17-1/2"
17-1/2"

13.5
13.5

27.0
27.0

HEAVY-DUTY
SPLINE AND SDS-MAX
HAMMER ACCESSORIES
4-CUTTER ROTARY HAMMER BITS
FOR SDS-max AND SPLINE
20% longer life, faster penetration, improved
ergonomics, and improved drilling efficiency!

FLUTE DESIGN:
• Optimizes hammer energy transfer
for less strenuous drilling
• Optimizes dust removal when
working vertically
• Minimizes friction
CENTERING POINT:
• Allows more accurate
starting of holes

SHORTER DUST
ENTRANCE GROOVES:
• Removes dust faster

}

4-CUTTER
HEAD DESIGN:
•Provides precise,
round holes
•Reduces vibration

BRAZING FORMULA:
• Optimizes drilling
performance for up to
20% longer life
• Provides lower “cost
per drilled hole”

DUST ENTRANCE
GROOVE ANGLES:
• Optimized angle removes
dust faster

SPLINE SHANK
Use in Spline Drive rotary hammers. These bits are
for use in any kind of concrete or masonry.

SDS-max SHANK
Use in SDS-max Drive rotary hammers. These bits
are for use in any kind of concrete or masonry.

DESCRIPTION
DIA. X U.L. X O.L.
(INCHES)

2 CUTTER

4 CUTTER

DESCRIPTION
DIA. X U.L. X O.L.
(INCHES)

3/8 X 5 X 10
1/2 X 5 X 10
1/2 X11 X 16
1/2 X 17 X 22
1/2 X 22 X 27
1/2 X 31 X 36
9/16 X 5 X 10
9/16 X 18 X 23
5/8 X 5 X 10
5/8 X11 X 16
5/8 X 17 X 22
5/8 X 24 X 29
5/8 X 31 X 36
11/16 X 11 X 16
3/4 X 5 X 10
3/4 X11 X 16
3/4 X 17 X 22
3/4 X 24 X 29
3/4 X 31 X 36
13/16 X 11 X 16
7/8 X 11 X 16
7/8 X 17 X 22
1 X 11 X 16
1 X 17 X 22
1 X 31 X 36
1-1/8 X 11 X 16
1-1/8 X 17 X 22
1-1/4 X 11 X 16
1-1/4 X 17 X 22
1-1/4 X 31 X 36
1-3/8 X 11 X 16
1-3/8 X 17 X 22
1-1/2 X 11 X 16
1-1/2 X 17 X 22
1-3/4 X 18 X 23
2 X 18 X 23

48-20-4037
48-20-4050
48-20-4051
48-20-4052
48-20-4053
48-20-4054
48-20-4056
48-20-4057
48-20-4062
48-20-4063
48-20-4064
–
–
48-20-4068
48-20-4075
48-20-4076
48-20-4078
–
–
48-20-4081
48-20-4087
48-20-4088
48-20-4100
48-20-4101
–
48-20-4112
48-20-4113
48-20-4125
48-20-4126
–
48-20-4137
48-20-4138
48-20-4150
48-20-4151
–
–

–
–
–
–
–
–
–
–
48-20-4300
48-20-4305
48-20-4310
48-20-4315
48-20-4320
48-20-4325
48-20-4330
48-20-4335
48-20-4340
48-20-4345
48-20-4350
–
48-20-4360
48-20-4365
48-20-4370
48-20-4375
48-20-4380
48-20-4385
48-20-4390
48-20-4395
48-20-4400
48-20-4405
–
48-20-4410
–
48-20-4415
48-20-4418
48-20-4419

1/2 x 7-1/2 x 13
1/2 x 15-1/2 x 21
9/16 x 7-1/2 x 13
9/16 x 15-1/2 x 21
5/8 x 7-1/2 x 13
5/8 x 15-1/2 x 21
5/8 x 30-1/2 x 36
11/16 x 15-1/2 x 21
3/4 x 8 x 13
3/4 x 17 x 21
3/4 x 31 x 36
13/16 x 17 x 21
7/8 x 8 x 13
7/8 x 17 x 21
1 x 8 x 13
1 x 17 x 21
1 x 31 x 36
1-1/16 x 18 x 23
1-1/8 x 12 x 17
1-1/8 x 17 x 21
1-3/16 x 18 x 23
1-1/4 x 10 x 15
1-1/4 x 18 x 23
1-1/4 x 31 x 36
1-3/8 x 18 x 23
1-7/16 x 18 x 23
1-1/2 x 18 x 23
1-9/16 x 18 x 23
1-5/8 x 18 x 23
1-3/4 x 18 x 23
2 x 18 x 23

2 CUTTER

4 CUTTER

48-20-3902
48-20-3904
48-20-3910
48-20-3912
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–

–
–
–
–
48-20-3916
48-20-3918
48-20-3922
48-20-3926
48-20-3930
48-20-3932
48-20-3936
48-20-3938
48-20-3944
48-20-3946
48-20-3952
48-20-3954
48-20-3956
48-20-3958
48-20-3964
48-20-3966
48-20-3968
48-20-3970
48-20-3972
48-20-3974
48-20-3980
48-20-3984
48-20-3988
48-20-3990
48-20-3991
48-20-3992
48-20-3993

HEAVY-DUTY COMPONENT SYSTEMS

THICK WALL
CARBIDE-TIPPED
CORE BITS

THIN WALL CARBIDE
TIPPED CORE BITS

SPLINE
ADAPTER
SHANKS
12" LONG

SPLINE
ADAPTER
SHANKS
18" LONG

SDS-max SDS-max
ADAPTER
ADAPTER
SHANKS
SHANKS
12" LONG
18" LONG

DIAMETER

DRILLING
DEPTH

1-1/2"
1-3/4"
2"
2-1/2"
3"
3-1/2"
4"
5"
6"

4-1/16"
4-1/16"
4-1/16"
4-1/16"
4-1/16"
4-1/16"
4-1/16"
4-1/16"
4-1/16"

48-20-5125
48-20-5130
48-20-5135
48-20-5140
48-20-5145
48-20-5150
48-20-5155
48-20-5160
48-20-5165

48-03-3564
48-03-3564
48-03-3564
48-03-3564
48-03-3564
48-03-3564
48-03-3564
48-03-3564
48-03-3564

48-03-3565
48-03-3565
48-03-3565
48-03-3565
48-03-3565
48-03-3565
48-03-3565
48-03-3565
48-03-3565

48-03-3572
48-03-3572
48-03-3572
48-03-3572
48-03-3572
48-03-3572
48-03-3572
48-03-3572
48-03-3572

48-03-3573
48-03-3573
48-03-3573
48-03-3573
48-03-3573
48-03-3573
48-03-3573
48-03-3573
48-03-3573

48-95-6085
48-95-6085
48-95-6085
48-95-6085
48-95-6085
48-95-6085
48-95-6085
48-95-6085
48-95-6085

48-20-5168
48-20-5169
48-20-5170
48-20-5171
48-20-5172
48-20-5173
48-20-5174
48-20-5175
48-20-5176

48-20-5199
48-20-5199
48-20-5199
48-20-5199
48-20-5199
48-20-5199
48-20-5199
48-20-5199
48-20-5199

2-13/16"

48-20-5060

48-03-3540

—

48-03-3574

—

48-95-6075

48-20-6162

48-20-6155

2-13/16"

48-20-5065

48-03-3540

—

48-03-3574

—

48-95-6075

48-20-6163

48-20-6155

EXTENSION
7-1/2" LONG

REPLACEMENT REPLACEMENT
GUIDE
CENTERING
PLATE
PIN

CORE BODY W/
GUIDE PLATE &
CENTERING PIN

HEAVY-DUTY
HAMMER ACCESSORIES–
LHS COMPONENTS
HEAVY-DUTY LHS HAMMER SYSTEM†

FOR CONCRETE DRILLING

VERSATILITY AT A LOWER COST
Fewer bits to do the same job, less inventory and
storage space required.
REPLACEMENT HEADS
No need to replace the entire bit when the head wears.

REPLACEMENT SHANKS
No need to replace the entire bit if the shank wears.
EXTENDABLE - No need to buy longer bits, just add
extensions! Ideal for extra thick walls in old building
foundations.

LARGE HOLE SYSTEM COMPONENTS
SPLINE SHANK
TURBO TUNNEL BIT
CORE BIT
(W/CENTERING BIT)

SDS-MAX SHANK

4 CUTTER FLUTED BIT

REPLACEMENT STUD
EXTENSION

HEAVY-DUTY LHS COMPONENT SYSTEMS†

THICK WALL
CARBIDE-TIPPED CORE BITS
DIAMETER
METRIC
(NOMINAL INCH)

DRILLING
DEPTH

CORE BODY W/
CENTERING PIN

SPLINE
ADAPTER
SHANK
7" LONG

SDS-max
ADAPTER
SHANK
7-1/2" LONG

EXTENSION WITH
THREADED STUD
11" LONG

REPLACEMENT
THREADED
STUD

REPLACEMENT
CENTERING
PIN

40 mm

1-1/2"

48-20-5090

48-20-5075

48-20-5077

48-20-5079

48-20-5081

48-20-5099

45 mm

1-3/4"

48-20-5091

48-20-5075

48-20-5077

48-20-5079

48-20-5081

48-20-5099

55 mm

2-1/8"

48-20-5092

48-20-5075

48-20-5077

48-20-5079

48-20-5081

48-20-5099

68 mm

2-5/8"

48-20-5093

48-20-5075

48-20-5077

48-20-5079

48-20-5081

48-20-5099

80 mm

3-1/8"

48-20-5094

48-20-5075

48-20-5077

48-20-5079

48-20-5081

48-20-5099

90 mm

3-1/2"

48-20-5095

48-20-5075

48-20-5077

48-20-5079

48-20-5081

48-20-5099

100 mm

48-20-5096

48-20-5075

48-20-5077

48-20-5079

48-20-5081

48-20-5099

120 mm

48-20-5097

48-20-5075

48-20-5077

48-20-5079

48-20-5081

48-20-5099

1-1/8" x 18" Long

48-20-5070

48-20-5075

48-20-5077

48-20-5079

48-20-5081

N/A

1-1/4" x 18" Long

48-20-5071

48-20-5075

48-20-5077

48-20-5079

48-20-5081

N/A

4-CUTTER FLUTED BITS

TURBO TUNNEL BITS
DIAMETER METRIC
(NOMINAL INCH)
35 mm 1-3/8"

48-20-5082

48-20-5075

48-20-5077

48-20-5079

48-20-5081

40 mm

1-1/2"

48-20-5083

48-20-5075

48-20-5077

48-20-5079

48-20-5081

N/A

45 mm

1-3/4"

48-20-5084

48-20-5075

48-20-5077

48-20-5079

48-20-5081

N/A

55 mm

2-1/8"

48-20-5085

48-20-5075

48-20-5077

48-20-5079

48-20-5081

N/A

68 mm

2-5/8"

48-20-5087

48-20-5075

48-20-5077

48-20-5079

48-20-5081

N/A

80 mm

3-1/8"

48-20-5089

48-20-5075

48-20-5077

48-20-5079

48-20-5081

N/A

† LHS SYSTEM should only be used in rotary hammers with a solid bit capacity of up to 1-3/4".

HEAVY-DUTY
COMBINATION AND
DEMOLITION HAMMERS
■ 19.9 ft-lbs Of Impact Energy Provides
Powerful And Fast Drilling Or Chipping
■ Electronic Feedback Control Circuit
(EFCC) Provides:
• Soft Start For Accurate Hole Placement
And Constant Speed Under Load
• Constant Speed Under Load Increases
Performance By Maintaining Constant
Speed Without Bogging Down
■ Vibration Isolation System And Tactile
Soft Grip Increases Comfort
■ Service Reminder Light Alerts Operator
When Preventative Maintenance Is
Required

5337-21
(KIT)
• 14.0 AMP MOTOR
• 3/4" HEX DEMOLITION
HAMMER

5337-21 FEATURES
■ Powerful 14.0 Amp Motor
■ 3/4" Hex Shank Bit System

5339-21
(KIT)
• 14.0 AMP MOTOR
• SDS-max DEMOLITION
HAMMER

5339-21 FEATURES
■ Powerful 14.0 Amp Motor
■ SDS Max Bit System
■ Chiseling Adjusting Mode To Allow
Selection Of Chisels Position
5340-21 FEATURES
■ Powerful 15.0 Amp Motor
■ Spline/Round Hex Bit System

5340-21
(KIT)
• 15.0 AMP MOTOR

5342-21 FEATURES
■ Powerful 15.0 Amp Motor
■ SDS Max Bit System
■ Chiseling Adjusting Mode To Allow
Selection Of Chisels Position
■ Two Modes – Rotary Hammer Or
Hammer Only

• 2" SPLINE DRIVE
ROTARY HAMMER

5342-21
(KIT)
• 15.0 AMP MOTOR
• 2" SDS-max
ROTARY HAMMER

STEEL CARRYING CASE
48-55-0075
For use with Milwaukee demo hammers
5337-21, 5339-21, 5340-21 and 3542-21.

SPECIFICATIONS
CATALOG
NUMBER

VOLTS
AC ONLY

BIT
RECEPTION

AMPS

NO LOAD
BLOWS PER MIN.

NO LOAD
RPM

IMPACT ENERGY
(FT-LBS.)

OVERALL
LENGTH

NET WGT.
LBS.

SHIP. WGT.
LBS.

5337-21
5339-21

120
120

3/4" HEX
SDS-max

14.0
14.0

975-1950
975-1950

NA
NA

19.9
19.9

27-1/2"
27-1/2"

24.2
24.2

45.0
45.0

26.2
26.2

45.0
45.0

5340-21
120
2" SPLINE
15.0
975-1950
125-250
19.9
27-1/2"
5342-21
120
2" SDS-max
15.0
975-1950
125-250
19.9
27-1/2"
STANDARD EQUIPMENT: FOR 5337-21 AND 5339-21 – 2 Auxiliary Handles And Steel Carrying Case. FOR 5340-21 AND 5342-21 – Auxiliary Handle And Steel Carrying Case.

HEAVY-DUTY
CHIPPING AND DEMOLITION HAMMERS

5327-21 FEATURES
■ Powerful 11.0 Amp MILWAUKEE Motor
■ Electric Feedback Control Circuit Delivers
Maximum Power and Soft Start
■ Sealed “AC Only” Switch
Keeps dust out, contacts clean.
■ Excellent Power to Weight Ratio
■ Single Motion Push-In Bit Reception
■ Computer Optimized Pneumatics For High
Impact Energy
■ Lock On Trigger Swich
■ Large Case

5327-21

5336-22 FEATURES

5336-22
(KIT)
• INCLUDES 3 CHISELS

■ Powerful 13.0 Amp MILWAUKEE Motor
■ Electric Feedback Control Circuit Delivers
Maximum Power and Soft Start
■ Patented Vibration Isolation System
Reduces operator fatigue – increases comfort and control. Handles “float” to absorb
hammering action.
■ BOTH Grips Cushioned For Comfort
■ Sealed Switch Keeps Dust Out And
Contacts Clean
■ Excellent Power-To-Weight Ratio
■ Computer Optimized Pneumatics For High
Impact Energy
■ Convenient, Handle-Mounted Speed Dial
■ Large Case

Additional Rear
Mounting
Option For
Side Handle

5338 FEATURES
■ Heavy Hitting 44 Ft.-Lbs. Of Blow Energy
■ Use For Breaking: Concrete Slabs, Asphalt
Cutting, Clay Digging, Tamping, Ground
Rod Driving
■ T-Handles Featured For Operator Control
■ Easy Open Chisel Release
■ Uses 1-1/8" Hex Air Tool Steel Or 1-1/8"
Hex Notched Steel

5338

HAMMER DOLLY
48-08-0280
For use with Breaker
Hammer 5338.

SPECIFICATIONS

ACCESSORIES

CATALOG
NO.

VOLTS

AMPS

IMPACT
ENERGY
(FT-LBS.)

NO LOAD
BLOWS
PER MINUTE

BIT
SHANK
TYPE

LENGTH

NET
WGT.
LBS.

SHIP.
WGT.
LBS.

5327-21

120 AC only

11.0

5336-22 KIT

120 AC only

13.0

7.9

3400

ROUND HEX

17-1/2"

12.9

24.5

8.6

1300-3450•

ROUND HEX

18-1/2"

15.0

5338

120 AC-DC

15.0

30.0

1400

1-1/8" COLLARD HEX

28-1/2"

71.5

80.0

STANDARD EQUIPMENT: FOR 5327-21– Tool, Side Handle and Carrying Case 48-55-5315. FOR 5336-22 – Bull Point 48-62-2000, Flat
Chisel 48-62-2020, Scaling Chisel 48-62-2055, Side Handle 14-34-0515 and Carrying Case 48-55-5315. FOR 5338 – Breaker
Hammer Only.
• The Electronic Feedback Control Circuit maintains the same speed whether under load or no-load conditions.

IMPACT RESISTANT CARRYING CASE
48-55-5315
For use with Milwaukee
1-1/2"–1-3/4"
Hammers

HEAVY-DUTY
DEMOLITION HAMMER ACCESSORIES
USE WITH BREAKERS HAVING 1-1/8" HEX HOLDERS (MODEL 5338). ALL SHANKS HAVE INTERNAL LOCK RECESS.
WORKING END

1-1/8" COLLARED HEX WITH NOTCH
OVERALL
CATALOG
LENGTH
NUMBER

DESCRIPTION

APPLICATION

MOIL POINT

Starts holes in concrete slabs, general chipping & breaking.

NARROW CHISEL

20"

48-62-4000

48-62-4100 (8 per box)

General chipping & breaking work.

20.5"

48-62-4005

48-62-4105 (8 per box)

3" CHISEL

Wide chisel with (two) 60° cutting angles clean concrete,
scale and rust, cut troughs & some asphalt.

20.5"

48-62-4010

48-62-4110 (8 per box)

5" ASPHALT CUTTER

Cuts asphalt or hard ground (DO NOT use for concrete.)

17.5"

48-62-4020

48-62-4120 (6 per box)

5-1/2" CLAY SPADE

Digs clay, hard packed gravel, dirt. (DO NOT use for concrete.)

20"

48-62-4030

48-62-4130 (5 per box)

GROUND ROD DRIVER

Drives ground rods.

15.5" / 3" Deep

48-62-4045

SPIKE/PIN DRIVER

Drives anchoring pins for concrete forms.

14.5"

48-62-4040

TAMPER SHANK

For use with 48-62-4050, 48-62-4055 and 48-62-4061.

15.5"

48-62-4060

TAMPER PLATE

Compacts dirt, tamps asphalt. Use with 48-62-4060 Shank.

6" x 6"
8" x 8"

48-62-4050
48-62-4055

TENT STAKE DRIVER

Used to drive in large tent stakes. Use with 48-62-4060 Shank.

5.5" L / 3.5" OD / 2.75" ID

48-62-4061

SDS-MAX

ACCESSORY DESCRIPTION
AND APPLICATION
BULL POINT
Starts holes in concrete slabs,
general chipping & breaking
FLAT CHISEL
General chipping & breaking work.
SCALING CHISEL
Wide chisels with (two) 60° cutting
angles cleans concrete, scale & rust,
cuts troughs & some asphalt.
SCRAPING CHISEL
45° cutting angle, scrapes surface
rather than breaking material on top
SLOTTING TOOL
Breaks out the “web” between
closely spaced drilled holes
to make a large opening.
SEAM TOOL
Removes mortar between brick,
or block; cut narrow channels.
BUSHING TOOL – ONE PIECE
Removes excess concrete,
produces exterior finish, roughens
surface before its surface coated
ASPHALT CUTTER
Cuts asphalt or hard ground.
(DO NOT use for concrete)
CLAY SPADE
Digging clay, hard packed gravel
(DO NOT use for concrete)
GROUND ROD DRIVER
Drives soft ground rods.
Inside Diameter is .906 inches and
2-3/4" deep socket
TAMPER PLATE SHANK
Used to mount Tamper Plate to tool
TAMPER PLATE
Compacts dirt, tamping asphalt.

SPLINE OR
ROUND/HEX

HEX

SDS-MAX SLOTTED 18MM ROUND
3/4" HEX WITH 21/32" ROUND
USE WITH: 5346-21, 5314-21, 5315-21 USE WITH: 5318-21, 5336-22, 5345-21,
5315-22, 5339-21 & 5342-21
5321-21, 5321-22, 5327-21 & 5340-21

HAMMER STEEL (FOR BREAKING, DIGGING, DRIVING, ETC.)
(FITS HAMMERS HAVING THE FOLLOWING BIT RECEPTION
CONFIGURATIONS)
WORKING
END

BULK
PART NUMBER

SIZE

CAT. NO.

BULK CAT. NO.

CAT. NO.

BULK CAT. NO.

12"
18"
1" x 12"
1" x 18"

48-62-4075
48-62-4077
48-62-4079
48-62-4081

48-62-4175 (25 per box)
48-62-4177 (25 per box)
48-62-4179 (25 per box)
48-62-4181 (25 per box)

48-62-2000
48-62-2010
48-62-2020
48-62-2030

48-62-2100 (25 per box)
48-62-2110 (25 per box)
48-62-2120 (25 per box)
48-62-2130 (25 per box)

1-1/2" x 12"
2" x 12"
3" x 12"

3/4" HEX
USE WITH: 5337-21
CAT. NO.

BULK CAT. NO.

48-62-3000
–
48-62-3005
–
48-62-3010 48-62-3110 (25 per box)
48-62-3015
–

48-62-4082
–
48-62-2040
–
48-62-3020
–
48-62-4085 48-62-4185 (25 per box) 48-62-2050 48-62-2150 (25 per box) 48-62-3035
–
48-62-4087 48-62-4187 (25 per box) 48-62-2055 48-62-2155 (25 per box) 48-62-3030 48-62-3130 (25 per box)

2" x 12"

48-62-4089

–

48-62-2065

–

48-62-3025

–

1-1/4" x 15"

48-62-4073

–

48-62-2060
1-1/2" x 12"

–

1" x 15"

48-62-4080

–

48-62-2080

–

16 Tooth Head
1-3/4" Square
x 10-1/2"

48-62-4065

–

48-62-2070 48-62-2170 (15 per box) 48-62-3085 48-62-3185 (15 per box)
9-3/4”
9-3/4”

5" x 16-1/2"

48-62-4066

–

48-62-3090

–

4-1/2" x 16-5/8" 48-62-4068 48-62-4168 (12 per box) 48-62-2095
4-1/2" x 16-3/4"

–

9-3/4" Long for
Rod Dia.
5/8" & 3/4"

48-62-4091

–

48-62-2046
10"

–

48-62-3070
9-3/4"

–

12"

48-62-4092

–

48-62-2097

–

48-62-3065

–

5" x 5"

48-62-3060

–

48-62-3060

–

48-62-3060

–

48-62-3040 48-62-3140 (12 per box)
4-1/2" x 16-3/4"

HEAVY-DUTY
DIAMOND CORING MOTORS

SHEAR PIN MODELS

CLUTCH MODELS

4079
4090
4094

4004
4005
4096
4097-20

TWO SPEED DYMODRILL MOTORS
FOR USE WITH VAC-U-RIG®
AND DYMORIG DIAMOND CORING RIGS
■ For Diamond Coring In Reinforced
Concrete, Tile, Masonry or Natural Stone
■ Dual Torque/Speed Ranges
■ All Ball And Roller Bearings
■ Triple Reduction Gearing On All Models
■ Built-In Water Swivel On All Models
■ Cord Equipped With 20.0 Amp
Twist Lock Plug; NEMA Plug
Type L5-20P

• CLUTCH PROTECTION
Protects gears and
motor against overload.
Set to specifications at
factory, no adjustment
necessary.

• SHEAR PIN PROTECTION
Protects gears and
motor against overload.
Shear Pins easily
replaced. Extra pins
included with each unit.

SPECIFICATIONS

ACCESSORIES

Suggested diameters listed on specific models are for maximum coring efficiency in medium aggregate. Speeds must be adjusted for
material conditions.

HARDENED SHEAR PIN
44-60-0032
Standard Equipment

20.0 AMP MODELS
High performance design provides 4.8 maximum horsepower. Increased power maintains higher coring speed and produces higher
torque for maximum core drilling production.

CATALOG
NUMBER
4004

VOLTS
AC
120

AMPS
20.0*

SPINDLE
1-1/4"-7

MOTOR
PROTECTION
CLUTCH

4096

120

20.0*

1-1/4"-7

CLUTCH

4005

120

20.0*

1-1/4"-7

CLUTCH

4079

120

20.0*

1-1/4"-7

SHEAR PIN

4094

120

20.0*

1-1/4"-7

SHEAR PIN

RPM
300
600
450
900
600
1200
300
600
450
900

SUGG. DIA.
IN MEDIUM
AGGREGATE
7"-14"
4"-7"
6"-10"
2"-6"
4"-7"
3/4"-4"
7"-14"
4"-7"
6"-10"
2"-6"

NET
WGT.
LBS.
24.0

SHIP
WGT.
LBS.
31.0

24.0

31.0

24.0

31.0

24.0

31.0

24.0

31.0

15.0 AMP MODELS
Cost effective, heavy-duty power. Lower current draw of 15.0 amp motor provides core drilling power where 20 amp service is unavailable.
CATALOG
NUMBER
4097-20
4090

VOLTS
AC
120

AMPS
15.0*

SPINDLE
1-1/4"-7

MOTOR
PROTECTION
CLUTCH

120

15.0*

1-1/4"-7

SHEAR PIN

RPM
500
1000
375
750

SUGG. DIA.
IN MEDIUM
AGGREGATE
3"- 5"
1-1/4"-3"
5"- 8"
2-1/2"-5"

NET
WGT.
LBS.
26.0

SHIP
WGT.
LBS.
30.0

26.0

30.0

*Cord Equipped With 20 Amp Twist Lock Plug; NEMA Plug Type L5-20P.
STANDARD EQUIPMENT: All Models Include: Built-in Water Swivel, Adapter To Receive Standard Water Hose, Water Control Valve And
Open End Wrench For Holding Output Spindle While Removing Bits. Shear Pin Models: Same As Above, Plus Six Extra No. 44-60-0032
Hardened Shear Pins.

TYPE “J” GREASE FOR ALL TWO SPEED MODELS
49-08-4220
1 lb. can
1-3/8" OPEN END WRENCH
49-96-4700
3/16" SOCKET WRENCH
49-96-0085
For mounting DYMODRILLS to cradle of
VAC-U-RIG.
SPACER WITH KEY
49-67-0050
For rigs Nos. 4114, 4119 and 4104 only.
Allows use of bits through 10" diameter.
Spacer 1" thick, fits between cradle of
Rig and Drill. Four mounting screws are
included.

HEAVY-DUTY
DIAMOND CORING BITS
AND ACCESSORIES
HEAVY-DUTY PREMIUM SERIES CORE BITS
NOMINAL
BIT SIZE
O.D.
3/4"
7/8"
1"
1-1/4"
1-1/2"
2"
2-1/2"
2-3/4"
3"
3-1/2"
4"
4-1/2"
5"
6"
7"
8"
9"
10"
12"
14"

CATALOG
NUMBER
48-16-0756
48-16-0876
48-16-1006
48-16-1260
48-16-1506
48-16-2013
48-16-2513
48-16-2756
48-16-3013
48-16-3511
48-16-4013
48-16-4506
48-16-5013
48-16-6013
48-16-7006
48-16-8006
48-16-9006
48-16-9506
48-16-9605
48-16-9705

‡ THREAD
SIZE
5/8"-11‡
5/8"-11‡
5/8"-11‡
5/8"-11‡
5/8"-11‡
1-1/4"-7
1-1/4"-7
1-1/4"-7
1-1/4"-7
1-1/4"-7
1-1/4"-7
1-1/4"-7
1-1/4"-7
1-1/4"-7
1-1/4"-7
1-1/4"-7
1-1/4"-7
1-1/4"-7
1-1/4"-7
1-1/4"-7

Milwaukee Premium Series
Diamond Coring Bits are
designed to offer exceptional
drilling life and speed in cured
concrete with hard aggregate
and medium steel reinforcement. Segments are laser
welded to the tube. By popular
demand of professional coring
specialists, larger bits include
silver brazed segments.

ACCESSORIES

HEAVY-DUTY CONTRACTOR SERIES CORE BITS

NOMINAL
BIT SIZE
O.D.
2"
2-1/2"
3"
3-1/2"
4"
4-1/4"
5"
6"

CATALOG
NUMBER
48-16-2007
48-16-2507
48-16-3007
48-16-3507
48-16-4007
48-16-4257
48-16-5007
48-16-6007

‡ THREAD
SIZE
1-1/4"-7
1-1/4"-7
1-1/4"-7
1-1/4"-7
1-1/4"-7
1-1/4"-7
1-1/4"-7
1-1/4"-7

The diamond matrix is
optimized to provide value for
coring fewer holes in cured
concrete with no reinforcement
or with small diameter steel
mesh and rebar. All segments
are laser welded to the tube.

HEAVY-DUTY PRE-STRESSED SERIES CORE BITS

NOMINAL
BIT SIZE
O.D.
1"
1-1/2"
2"
2-1/2"
3"
3-1/2"
4"
4-1/2"
5"
6"

CATALOG
NUMBER
48-16-1007
48-16-1507
48-16-2014
48-16-2514
48-16-3014
48-16-3512
48-16-4014
48-16-4507
48-16-5014
48-16-6014

‡ THREAD
SIZE
5/8"-11‡
5/8"-11‡
1-1/4"-7
1-1/4"-7
1-1/4"-7
1-1/4"-7
1-1/4"-7
1-1/4"-7
1-1/4"-7
1-1/4"-7

‡ NOTE – Check core bit thread size against
the motor spindle thread size. Use thread
adapter 48-04-0160 if necessary.

■ MILWAUKEE Diamond Coring Bits
"Dymobits" are designed to optimize drilling
performance over a broad range of
applications. We define drilling performance as
the best balance of speed, life and overall
drilling costs. State-of-the-art manufacturing
techniques and the latest diamond matrix
technology result in a complete line of bits to
meet your most demanding requirements.
■ For Wet Diamond Coring In Cured
Concrete, Reinforced Concrete And
Pre-stressed Concrete
■ 14 Inch Coring Depth.
■ Segments Widths Provide Interior And
Exterior Clearance For Easy Bit And Core
Removal
■ 1-1/4"-7 Threads
For bits 2 inches and larger for direct
connection to Milwaukee Dymodrill motors.
■ 5/8"-11 Threads
For bits under 2 inches (use 48-04-0160
thread adapter)

These bits are designed
specifically for the extra demands
of drilling pre-stressed concrete.
Segment reduces the risk of bit
damage from pre-stressed steel
and allows for the higher rpm
necessary for a trouble free cut.
The segments are silver brazed
into a notched tube to offer
exceptional segment support.

THREADED ADAPTER
48-04-0160
Reduces thread
size of 1-1/4"-7
to 5/8"-11 for
diamond core bits
and extensions.
COPPER SPINDLE SPACER
45-88-8565
Minimizes friction lock.
3/16" SOCKET WRENCH
49-96-0085
For mounting DYMODRILLS to cradle.
1-3/8" OPEN END WRENCH
49-96-4700
For use with DYMODRILLS. Also for threaded
adapters and bit extensions.
SPACER ASSEMBLIES
For use with models
49-67-0110
4125, 4130 and 4136.
Mounts between cradle
and DYMODRILL motor
to increase DYMO-RIG
bit capacity from 10"
to 14". Net wgt. 3 lbs.
Ship. wgt. 5 lbs.
49-67-0050

For use with previous DYMO-RIG models 4104,
4114 and 4119. Spacer 1" thick, mounts
between cradle and DYMODRILL motor. Allows
use of bits thru 10" diameter.

49-67-0115

For use with models 4115, 4120, 4115-21,
4115-22, 4120-21 and 4120-22 to increase
bit capacity from 10" to 14".
Net wgt. 3.5 lbs. Ship. wgt. 5.5 lbs.

BIT EXTENSIONS
48-95-1500
9" BIT EXTENSION
Extension threaded on both ends with 1-1/4"-7
thread, for use with Diamond Core Bits over 2"
diameter with 1-1/4"-7 thread. Extension
mounts directly to DYMODRILL– up to two can
be coupled together for extended coring.

48-95-2100
Segments are notched
into tube for additional
holding strength

10-1/2" BIT EXTENSION
Extension threaded on both ends with 5/8"-11
thread, for use with 1-1/4" and 1-1/2" diameter
Diamond Core Bits with 5/8"-11 thread. Extension requires 48-04-0160 threaded adapter for
mounting to DYMODRILLS – up to two can be
coupled together for extended coring.

HEAVY-DUTY
DIAMOND
CORING RIGS
FOR USE WITH DIAMOND CORING MOTORS

FOR DIAMOND CORING IN REINFORCED
CONCRETE, TILE, MASONRY OR NATURAL
STONE

4136
• VAC-U-RIG DIAMOND
®

4136 AND 4130 FEATURES:

CORING RIG

■ Large Base With Wheels, Four Leveling
Screws, Adjustable Tilting Column, Cradle
For Motor Mounting, Four Spoke Wheel
Feed Control, Bubble Level And Jack Screw
■ Base Can Be Floor Or Wall Mounted With
Bolt Type Anchor
■ Column Also Accepts Small Base
Assembly No. 48-10-0080

EXCLUSIVE 4136 FEATURES
■ Includes Vacuum Pump, Pad And Meter Box

4125 FEATURES
■ Small Base For Drilling In Confined Spaces
For more support, small base can be used
with vacuum pad; 49-22-7100, or replaced
with large base assembly, converting into
4130 DYMO-RIG.

4130
• DYMO-RIG DIAMOND

■ Right Or Left Handed Operation
Four spoke wheel feed control and meter box
mount on either side of cradle for right or left
handed operation. Meter box rotates 360°.
Can mount facing the front or the back of rig
for clear viewing.
■ Angle Drilling
Columns can be
set at any
angle up to
45° when angle
drilling is required.

4125
• DYMO-RIG DIAMOND

CORING RIG

SPECIFICATIONS
CATALOG
NUMBER
4136
4130
4125

COLUMN HEIGHT
47"
47"

NET WEIGHT LBS.
106.0
82.5

SHIPPING WEIGHT LBS.
129.0
103.5

47"

71.0

92.0

STANDARD EQUIPMENT: FOR 4136 VAC-U-RIG – 4130 DYMORIG, 30 Amp Meter Box No. 48-51-0100* and VAC-U-RIG Assembly
49-50-0200 and Pad Assembly 49-22-7100. FOR 4130 – DYMORIG With Large Base. FOR 4125 – DYMORIG With Small Base.
* In Canada, a 20 amp meter box, No. 48-51-0120 is supplied.

HEAVY-DUTY
DIAMOND CORING RIGS

CONTRACTOR AND
CONTRACTOR-PLUS SERIES
■ Lightweight, Portable Coring Stands For
The Contractor With Heavyweight
Applications
■ Cast Aluminum Base With 4 Leveling
Screws For Fast Accurate Leveling
Adjustment
■ Durable Precision-Ground 2-1/2" Steel
Column, 43-1/2" High
■ Rear Mounted Rack And Pinion Feed
■ Jackscrew For Ceiling And Backwall
Bracing
■ Reversible Feed Handle
■ Locking Carriage
■ Heavy-Duty, Solid Rubber 5" Wheels
■ Universal Motor Adapter Plate

4115
• CONTRACTOR SERIES

4120
• CONTRACTOR SERIES

SMALL BASE STAND ONLY

LARGE BASE CORING
STAND WITH VACUUM BASE

ACCESSORIES

VAC-U-PUMP ASSEMBLY
49-50-0200

4115-22
• CONTRACTOR-PLUS SERIES

4120-22
• CONTRACTOR-PLUS SERIES

SMALL BASE STAND (4115) WITH VAC-UPUMP ASSEMBLY (49-50-0200), VACUUM
PAD ASSEMBLY (49-22-7100), METER BOX
(48-51-0120) AND MODEL 4096 DIAMOND
CORING MOTOR

LARGE BASE STAND (4120) WITH VAC-UPUMP ASSEMBLY (49-50-0200), METER BOX (4851-0120) AND MODEL 4096 DIAMOND CORING
MOTOR

Vacuum pump and mounting bracket
42-36-0200.

VACUUM PAD ASSEMBLY
49-22-7100

For 4115-21 and 4115-22.

METER BOX
48-51-0120

20.0 Amp Plug.

SPECIFICATIONS
CONTRACTOR SERIES
CATALOG NUMBER
NET WGT. LBS.
SHIP WGT. LBS.

CONTRACTOR-PLUS SERIES
4115
54.0
62.0

4120
67.0
75.0

CATALOG NUMBER
NET WGT. LBS.
SHIP WGT. LBS.

4115-22
111.5
139.8

4120-22
115.3
137.8

HEAVY-DUTY
DIAMOND CORING ACCESSORIES

METER BOXES
30 AMP 120 VOLT
48-51-0100*
Supplied with No. 4136. Ammeter and power
switch on front panel receptacle
for motor’s plug. One outlet also located on
back of unit.
NET WEIGHT ......................................4.8 lbs.
SHIPPING WEIGHT ................................6 lbs.
* Not Available in Canada.
48-51-0120
20 AMP 120 VOLT
Supplied with Nos. 4115-22, and 4120-22.
Also available as an accessory. Ammeter and
power switch on front panel with single 20 amp
twist lock receptacle for drill motor’s plug.
NET WEIGHT ......................................3.8 lbs.
SHIPPING WEIGHT..............................5.3 lbs.

VACUUM PAD ASSEMBLY (Single Pad)
49-22-7100
For use with models with detachable
vacuum pads 4115, 4125, 4130 and
4136. Single vacuum pad which provides
approximately 1800 lbs. of holding force.
Same as supplied with Nos. 4136 VAC-URIG®, 4115-22 and 4120-22 .
NET WEIGHT ..............................................................8.8 lbs.
SHIPPING WEIGHT ......................................................13 lbs.

WATER TANK
49-76-0055

3-1/2 gallon heavy-duty, impact resistant
poly tank. For use where a regular tap
water supply is not available.

SHIPPING WEIGHT ..................................................4 lbs.

LARGE BASE ASSEMBLY
48-10-0090
Large base is included with Nos. 4130 and 4136. Can be used
with No. 4125 for greater support. Includes two wheels and
four leveling screws.

SMALL BASE ASSEMBLY
48-10-0080
Small base is included with No. 4125 and can be used with
Nos. 4130 and 4136. Works well in restricted areas. Includes
two wheels and four leveling screws.

LARGE BASE DIMENSIONS (Less Wheels) 13-1/4"x 17-1/8"
NET WEIGHT ..........................................................33.5 lbs.
SHIPPING WEIGHT..................................................37.5 lbs.

SMALL BASE DIMENSIONS (Less Wheels)....................................7-1/4" x 13"
NET WEIGHT.............................................................22 lbs.
SHIPPING WEIGHT.....................................................26 lbs.

FITTING FOR VACUUM
CLEANER HOSE

RING
WATER COLLECTING RING
For use where water flow from drilling operation must be
48-70-0060
trapped and drained. Dike-type collector ring holds water for
fast disposal when used with bits up to 10" in diameter. A
built-in vacuum hose fitting permits use with a wet or dry vacuum cleaner.

VACUUM PUMP ASSEMBLY
49-50-0200
115 VOLT
Heavy-duty 1/3 H.P. pump complete with vacuum gauge, air
filter, air hose and cord. May be mounted to base of unit if
desired. Same as furnished with Nos. 4115-22 and 4120-22.
Can be used with No. 4120 and 4136.
RECOMMENDED ONLY FOR SINGLE PAD USE

SHIPPING WEIGHT ..................................................8.8 lbs.
COLLECTOR RING GASKET
43-44-0660
Replacement gasket for 48-70-0060.

NET WEIGHT.................................................................19.5 lbs.
SHIPPING WEIGHT........................................................26.5 lbs.

WATER HOSE
49-18-0055

5/8" I.D. x 8'
8 foot water hose with standard brass male and female water
hose fittings.
SHIPPING WEIGHT ..................................................1.8 lbs.

HEAVY-DUTY
13.0 AMP ORBITAL SUPER SAWZALL® KIT
WITH ROTATING HANDLE
360°
ROTATING
HANDLE!

■ 360° Rotating Handle ❶
Locks at 45° increments, can continuously
rotate without going back to starting
position, trigger can stay on while rotating,
provides optimal user comfort in various
cutting applications, life tested to 20,000
cycles (revolutions)
■ High Powered 13 Amp Milwaukee Built
Motor ❷
Fastest loaded cutting speed in the industry
■ New Quik-Lok™ Blade Clamp ❸
Larger, heavy-duty, with new gripping ribs,
provides fast and easy blade changes.
■ 1-1/4" Blade Stroke & Orbital Blade
Stroke ❹
For fastest cutting in thick materials.
■ Orbital Action Selector* ❺
Allows the user to set the degree of orbital
versus straight reciprocating action.

6523-21
HIGH POWERED 13 AMP
MILWAUKEE BUILT MOTOR
Fastest loaded cutting
speed in the industry!

❹

❺

❻

11
●

❷

❿

}

❸
❾

❽

❼

❶

Easily Accessible
Dial Speed Selector
Switch matches the
correct speed with
application for
improved control.

Orbital Action
Selector*
Allows the user to set
the degree of orbital
action.
Rotating Handle
Adjustment Lever

SPECIFICATIONS
CATALOG VOLTS
NUMBER AC ONLY
6523-21
120

AMPS
13.0

STROKES PER
MINUTE
(NO LOAD)
0-3000

STEEL
QUIK-LOK
BLADE CLAMP
YES

IMPACT
PROTECTION
YES

LENGTH
OF
STROKE
1-1/4"

OVERALL
LENGTH
19"

NET
WGT.
LBS.
10.0 §

SHIP.
WGT.
LBS.
15.0

STANDARD EQUIPMENT: FOR 6523-21 –Two Super Sawzall Blades, 10' 2-wire Quik-Lok® cord 48-76-5010 and impact resistant
carrying case 48-55-2055.

■ Counter Balanced* ❻
For reduced vibration and smoother
operation.
■ Gear Protecting
Clutch* ❼
Unique gear clutch
absorbs high impact
forces caused by
sudden blade lock-ups. Extends life of tool
in extreme cutting applications.
■ Heavy-Duty Double Bearing Wobble
Plate Mechanism*
For extra long life. ❽
■ All Ball And Roller Bearings ❾
■ Variable Speed Trigger, 0-3000 SPM Best control of cut. ❿
11
■ Dial Speed Selector Switch* ●
Matches the correct speed with application
for improved control.
■ Cushion Grip Handle
For comfortable superior gripping.
■ Rubber Boot For Superior Gripping and
Operator Comfort
■ Keyless Adjustable Shoe
Adjusts shoe without use of tools. Allows
more efficient use of blade and depth-of-cut
control. Extends blade life, saves time.
■ Pivot Shoe* For Maximum Support
Against Work Surface
■ Quik-Lok® Cord
Instant field repair and safe replacement.
Tool comes with 2-wire, 10'–16 gauge
construction cord No. 48-76-5010. A 25'
cord No. 48-76-5025 is also available.
*Patented

§ Tool only without Quik-Lok™ cord

ACCESSORIES
IMPACT RESISTANT CARRYING CASE
48-55-2055 Heavy-duty blow-molded polyethylene construction. Heavyduty all-metal latches and pinned
hinges. Convenient on-board
accessory storage.

ORBITAL PIPE CLAMP SYSTEM
49-22-1016 For use with Model No. 6523-21,
6536-21, 6519-22 & 0719-22.
Pipe Clamp System for precise, fast,
and easy pipe cutting applications
up to 4" diameter. Includes shoe
post 45-16-0604.

2-WIRE QUIK-LOK® CORD SETS
48-76-5010 10' Quik-Lok. For use with
6523-21.
48-76-5025 25' Quik-Lok. For use with
6523-21.

HEAVY-DUTY
13 AMP ORBITAL
SUPER SAWZALL® KIT

6536-21

HIGH POWERED 13 AMP
MILWAUKEE BUILT MOTOR

■ High Powered 13 Amp Milwaukee Built
Motor
Fastest loaded cutting speed in the industry
■ New Quik-Lok™ Blade Clamp
Larger, heavy-duty, with new gripping ribs,
provides fast and easy blade changes.
■ 1-1/4" Blade Stroke & Orbital Blade
Stroke
For fastest cutting in thick materials.
■ Orbital Action Selector*
Allows the user to set the degree of orbital
versus straight reciprocating action.

Fastest loaded cutting
speed in the industry!

Orbital Action
Selector*
Allows the user to set
the degree of orbital
action.

SPECIFICATIONS
CATALOG VOLTS
NUMBER AC ONLY
6536-21
120

AMPS
13.0

STROKES PER
MINUTE
(NO LOAD)
0-3000

STEEL
QUIK-LOK
BLADE CLAMP
YES

IMPACT
PROTECTION
YES

LENGTH
OF
STROKE
1-1/4"

OVERALL
LENGTH
18-3/4"

NET
WGT.
LBS.
9.75

STANDARD EQUIPMENT: FOR 6536-21 – Two Super Sawzall® Blades and impact resistant carrying case 48-55-2055.

ACCESSORIES
IMPACT RESISTANT CARRYING CASE
48-55-2055 Heavy-duty blow-molded polyethylene construction. All-metal
latches and pinned hinges. Convenient on-board accessory storage.

ORBITAL PIPE CLAMP SYSTEM
49-22-1016 For use with Model No. 6523-21, 6536-21, 6519-22 & 0719-22. Pipe
Clamp System for precise, fast, and easy pipe cutting applications up to
4" diameter. Includes shoe post 45-16-0604.

SHIP.
WGT.
LBS.
14.75

■ Counter Balanced*
For reduced vibration and smoother
operation.
■ Gear Protecting
Clutch*
Unique gear clutch
absorbs high impact
forces caused by
sudden blade lock-ups. Extends life of tool
in extreme cutting applications.
■ Heavy-Duty Double Bearing Wobble
Plate Mechanism*
For extra long life.
■ All Ball And Roller Bearings
■ Variable Speed Trigger, 0-3000 SPM Best control of cut.
■ Cushion Grip Handle
For comfortable superior gripping.
■ Rubber Boot For Superior Gripping and
Operator Comfort
■ Keyless Adjustable Shoe
Adjusts shoe without use of tools. Allows
more efficient use of blade and depth-of-cut
control. Extends blade life, saves time.
■ Pivot Shoe* For Maximum Support
Against Work Surface
*Patented

HEAVY-DUTY
SAWZALL® KIT
WORLD'S LONGEST LASTING RECIPROCATING SAWS
■ 1-1/8" Blade Stroke
■ Exclusive Gear Protecting Clutch*

■

6519-22

■

10.0 AMP
MOTOR
1-1/8" BLADE
STROKE

■
■
■
■
■

INCLUDES
GEAR
PROTECTING
CLUTCH*
1

■
2

■

■ Heavy-Duty Steel Quik-Lok™
Blade Clamp System*
• Fast easy blade changes with no hex
key to lose.
• Blades may be clamped upside down.
• Accepts standard 1/2" shank Sawzall blades.

1 QUIK-LOK BLADE CLAMP* SYSTEM
2 POWERFUL 10.0 AMP
MILWAUKEE-BUILT MOTOR
3 FULL WAVE SWITCH FOR
SMOOTHER OPERATION
4 TRIGGER SPEED CONTROL FOR
THE BEST OPERATOR CONTROL

5 QUIK-LOK® CORD
6 KEYLESS SHOE
ADJUSTMENT LEVER
7 RUBBER BOOT FOR
SUPERIOR GRIPPING
8 HEAVY-DUTY DOUBLE BEARING
WOBBLE PLATE MECHANISM*

Unique gear clutch absorbs high impact
forces caused by sudden blade lock-ups.
Extends life of tool in extreme cutting
applications.
Shoe Release Lever*
Adjusts shoe without use of
tools. Allows more efficient
use of blade and depth-ofcut control.
Pivot Shoe for
Maximum Support Against Work Surface
0-2800 Strokes Per Minute With
Trigger Speed Control
Powerful 10.0 Amp
Milwaukee-Built Motor
8' 3-Wire Quik-Lok® Cord
Instant field repair and
safe replacement.
Easy Plunge Cutting
With No Starting Hole
Reverse the Blade for
Cutting Upside Down in
Confined Areas
Textured Rubber Boot For Superior
Gripping And Operator Comfort
All Ball And Roller Bearings

*Patented
5

SPECIFICATIONS
CATALOG
NUMBER
6519-22

VOLTS
AC ONLY
120

AMPS
10.0

LENGTH
OF STROKE
1-1/8"

STROKES
PER MINUTE
0-2800

OVERALL
LENGTH
17.9"

NET WGT.
LBS.
7.0

SHIP. WGT.
LBS.
11.3

STANDARD EQUIPMENT: FOR 6519-22 – 8' 3-Wire Quik-Lok Rubber Cord, Impact Resistant Carrying Case 48-55-1503 , One Wood
Cutting Sawzall Blade And One Metal Cutting Sawzall Blade.

Ideal for plunge cutting, pipe cutting and
demolition into metal, wood, fiberglass,
cast iron and many other materials.

HEAVY-DUTY
SAWZALL-THE HATCHET® KIT
■ 6-Position Pivoting Handle* – Built For
Tight Spaces,
Fits between 16" on center studs, joists,
and other confined spaces.
■ Legendary Sawzall® Durability –
Lasts longer, best value.
■ Heavy-Duty Steel
Quik-Lok™ Blade
Clamp System*
Fast easy blade
changes with no hex
key to lose. Blades
may be clamped upside down. Accepts
standard 1/2" shank Sawzall blades.
■ 3,000 SPM, Orbital Action*
Fast cutting, less time on the job.
■ Steel Connecting Rod And Steel Gear
Strengthens the mechanism allowing this
tool to withstand impacts and lengthen the
life of the tool.
■ Variable Speed Trigger
■ Cushion Grip Handle
■ Counter Balanced
For smooth operation, less vibration.
■ Keyless Shoe Release Lever*
Adjusts shoe without use of tools. Allows more
efficient use of blade and depth-of-cut control.
■ 10' 2-Wire, Double Insulated Quik-Lok®
Cord
Instant field repair and safe replacement.
■ 3/4" Stroke Length
Ideal for pipe cutting and cutting in tight
spaces.
■ 7.5 Amp Milwaukee-Built Motor
■ Felt Seal And No Countersunk Area
Where Spindle Exits The Gear Case
Less contamination, no pooling of water,
ideal for plumbers concerned about rust.
■ Impact Resistant Carrying Case With On
Board Blade Storage

6-Position
Pivoting
Handle*

6524-21

EASILY FITS
BETWEEN 16" ON
CENTER STUDS

10
2

5
1

*Patented

1 COUNTER BALANCED MECHANISM
2 DURABLE CRANKSHAFT RECIPROCATING
MECHANISM
3 HEAVY-DUTY MILWAUKEE-BUILT MOTOR
4 DOUBLE-WALLED PIVOTING-HANDLE
DETENTS
5 METAL CAM LOCK
6 STEEL KEYLESS QUIK-LOK™ BLADE CLAMP*

7
8
9
10
11

CUSHION-GRIP HANDLE
ALL METAL GEARCASE
KEYLESS ADJUSTABLE PIVOTING SHOE*
ORBITAL ACTION SELECTOR SWITCH*
EASILY ACCESSIBLE PUSH-BUTTON
HANDLE ADJUSTMENT
12 STEEL CONNECTING ROD AND STEEL GEAR

SEE PAGE 21 FOR 18V
SAWZALL-THE HATCHET®
RECIP SAW

SPECIFICATIONS
CATALOG
NUMBER
6524-21

VOLTS
AC ONLY
120

AMPS
7.5

LENGTH
OF STROKE
3/4"

STROKES
PER MINUTE
0-3,000

LENGTH
STRAIGHT
19.3"

LENGTH
PIVOTED
13.5

NET WGT.
LBS.
6.7

SHIP. WGT.
LBS.
11.0

STANDARD EQUIPMENT: 10' Two-Wire Quik-Lok® Rubber Cord, Impact Resistant Carrying Case, One Wood Cutting Sawzall Blade And One
Metal Cutting Sawzall Blade.

100

ACCESSORIES
IMPACT RESISTANT CARRYING CASE
48-55-6524 Standard equipment with the 6524-21 kit.
Case features on board blade storage.
6524-21 Sawzall – The Hatchet® can be
stored in the case in 3 different handle
articulations.

HEAVY-DUTY
SAWZALL® KITS
WORLD'S LONGEST LASTING RECIPROCATING SAWS

■
■
■
■
■
■
■

6509-20
• VARIABLE SPEED 0-2800 SPM

10.0 AMP
MOTOR
QUIK-LOK™
BLADE CLAMP

(KIT)
6509-22
• VARIABLE SPEED 0-2800 SPM

■
■
■

■ Heavy-Duty Steel Quik-Lok
Blade Clamp System*
•Fast easy blade changes with no hex key
to lose.
•Blades may be clamped upside down.
•Accepts standard 1/2" shank Sawzall blades.

7
6
8

1 QUIK-LOK BLADE CLAMP* SYSTEM
2 POWERFUL 10.0 AMP
MILWAUKEE-BUILT MOTOR
3 FULL WAVE SWITCH FOR
SMOOTHER OPERATION
4 TRIGGER SPEED CONTROL FOR
THE BEST OPERATOR CONTROL
5 8' 2-WIRE RUBBER CORD

Legendary Sawzall Durability
New More Powerful 10.0 Amp Motor
Lightweight - Only 7.0 Pounds
0-2800 Strokes Per Minute With
Trigger Speed Control
Adjustable Pivot Shoe*
Allows more efficient use of blade and
depth-of-cut control.
Easy Access To Pivot Shoe
Adjusting Screws
Cuts:
• Wood & Nail Embedded Wood
• Steel, Cast Iron, Aluminum & Brass
• Drywall, Plaster & Composition
Materials
• Hard Rubber, Cement, Brick &
Fiberglass
No Starting Hole Needed For Plunge Cuts
Into Floors Or Walls
Heavy-Duty Cord Positioned For
Easier Plunge Cutting
All Ball And Roller Bearings

6 ADJUSTABLE SHOE
7 RUBBER BOOT FOR
SUPERIOR GRIPPING
8 HEAVY-DUTY DOUBLE BEARING
WOBBLE PLATE MECHANISM*
9 LARGER GEAR FOR
INCREASED DURABILITY

*Patented

SPECIFICATIONS
CATALOG
VOLTS
LENGTH OF
STROKES PER
OVERALL
NET WGT.
SHIP. WGT.
NUMBER
AC ONLY
AMPS
STROKE
MINUTE
LENGTH
LBS.
LBS.
6509-20
120
10.0
3/4"
0-2800
17.3"
7.0
7.8
6509-22
120
10.0
3/4"
0-2800
17.3"
7.0
11.3
STANDARD EQUIPMENT: FOR 6509-20 – 8' Two-Wire Rubber Cord, One Wood Cutting Sawzall Blade And One Metal Cutting Sawzall Blade. FOR 6509-22 – 8' Two-Wire Rubber Cord, Impact Resistant
Carrying Case, One Wood Cutting Sawzall Blade And One Metal Cutting Sawzall Blade.

101

HEAVY-DUTY
HIGH PERFORMANCE SAWZALL®
RESCUE AND DEMOLITION BLADES
■ BI-METAL
Super hard wear resistant high speed
steel (tooth area) laser welded to a
flexible spring steel backing material

■ 1/2" UNIVERSAL BLADE TANG
FITS IN ALL SAWZALLS®
■ BI-METAL CONSTRUCTION
INCREASES BLADE LIFE. BLADES
DO NOT SHATTER
■ MATRIX II TEETH WITH 8% COBALT.
■ UNIFORM GULLET DEPTH
■ BLADE REVERSIBLE IN CLAMP
T.P.I.

TEETH RECOMMENDATIONS

For cutting stock
1/2" and above
5/8 • 6 • 7 For cutting stock 3/8" and above

See “RECOMMENDED FOR CUTTING”
for proper blade selection

WOOD

CAT. NO.
5 PER PACK

NAIL
EMBEDDED
WOOD
CAT. NO.
25 PER BOX

STOCK THICKNESS

4/6

PRUNING

CAT. NO.
100 PER BOX

METAL
CUTTING

TEETH
PER INCH

SCROLL
CUTTING

LENGTH x WIDTH
x THICKNESS

■ BENEFIT – Matrix II High Speed Steel
Retains tooth hardness at high temperatures for metal cutting applications.
Bi-metal construction allows the blade to
flex and absorb impact without breaking
while cutting nail embedded wood.

T.P.I.

STOCK THICKNESS

T.P.I.

STOCK THICKNESS

8/12
10
10/14

For cutting stock
1/4" thru 3/8"

14
18
24

For cutting stock 3/16" thru 1/4"
For cutting stock 1/8" thru 3/16"
For cutting stock below 1/8"

PLASTER &
DRYWALL
CUTTING

PVC &
PLASTIC

CERAMIC FIRE/RESCUE FIBERGLASS
TILE
& DEMOLUTION

RECOMMENDED FOR CUTTING:
WOOD, NAIL EMBEDDED WOOD, RESCUE AND DEMOLITION

48-00-5021

48-00-8021

48-01-7021

5/8

6 x 1.0 x .062

48-00-5026

48-00-8026

48-01-7026

5/8

9 x 1.0 x .062

48-00-5027

48-00-8027

—

5/8

12 x 1.0 x .062

Cutting wood, nail embedded wood, demolition work. Excellent for plunge cutting
into wood and nail embedded without buckling blades.

REMODELING, RESCUE AND DEMOLITION
48-00-5712

48-00-8712

—

6 x 1.0 x .042

48-00-5713

48-00-8713

—

9 x 1.0 x .042

48-00-5782

48-00-8782

48-01-7782

6 x 1.0 x .042

48-00-5787

48-00-8787

—

9 x 1.0 x .042

48-00-5784

48-00-8784

48-01-7784

6 x 1.0 x .042

48-00-5788

48-00-8788

—

9 x 1.0 x .042

48-00-5789

48-00-8789

—

12 x 1.0 x .042

Metal 3/16" thru 1/4", channels,metal pipe, cast iron,
demolition, rescue and remodeling.
Metal 3/16" thru 1/4", channels,metal pipe, cast iron,
demolition, rescue and remodeling.
Metal 1/8" thru 3/16", conduit, tubing, channels, pipe,
rubber, fiber, demolition, rescue and remodeling

REMODELING, RESCUE AND DEMOLITION
48-00-5795

48-00-8795

—

9 x 1.0 x .062

Metal 3/16" thru 1/4", channels,metal pipe, cast iron, demolition, rescue and remodeling.

48-00-5798

48-00-8798

—

9 x 1.0 x .062

Metal 1/8" thru 3/16", conduit, tubing, channels, pipe, rubber, fiber, demolition, rescue and remodeling

REMODELING, RESCUE AND DEMOLITION
48-00-5700

48-00-8700

—

6 x 1.0 x .062

48-00-5705

48-00-8705

—

9 x 1.0 x .062

48-00-5710

48-00-8710

12 x 1.0 x .062

All woods, nail embedded wood, composition material, plastic,
light gauge non-ferrous metals and aluminum.

REMODELING, RESCUE AND DEMOLITION
48-00-5701

48-00-8701

—

6 x 1.0 x .062

48-00-5706

48-00-8706

—

9 x 1.0 x .062

48-00-5711

48-00-8711

—

12 x 1.0 x .062

EXCLUSIVE "THE AX" FEATURES
■ .062" THICK FOR STIFFER PERFORMANCE
■ SLOPED SHAPE IDEAL FOR PLUNGE CUTTING
■ STRENGTHENED TOOTH TIP
■ WIDE GULLET SHAPE ALLOWS CHIPS TO CLEAR THE CUT

All woods, nail embedded wood, composition material, plastic, light gauge nonferrous metals and aluminum. Also ideal for plunge cutting.

EXCLUSIVE "THE TORCH" FEATURES
■ .042" AND .062" THICK* FOR STIFFER PERFORMANCE
AND LONGER LIFE
■ MORE AGGRESSIVE BLADE REMOVES MORE MATERIAL
PER STROKE FOR FASTER CUTTING.

102

EXCLUSIVE "WRECKER" FEATURES
■ .062" THICK
■ 8 TPI FOR GENERAL PURPOSE DEMOLITION AND RESCUE
■ SLOPED AND BLUNT SHAPED — SLOPE FOR PLUNGE
CUTTING AND STRAIGHT FOR METAL CUTTING

HEAVY-DUTY
HIGH PERFORMANCE
BI-METAL SAWZALL® BLADES
■ BI-METAL
Super hard wear resistant high speed
steel (tooth area) laser welded to a
flexible spring steel backing material

CAT. NO.
2 PER PACK

CAT. NO.
5 PER PACK

CAT. NO.
25 PER BOX

CAT. NO.
50 PER BOX

CAT. NO.
100 PER BOX

LENGTH x WIDTH
T.P.I.

x THICKNESS

RECOMMENDED FOR CUTTING:

WOOD CUTTING BLADES

—

48-00-5012

—

48-01-6012

—

6 x 3/4 x .050

Very fast cutting, nail embedded wood, general roughing-in.
WOOD CUTTING BLADES

48-02-5031

48-00-5031

48-00-8031

48-01-6031

48-01-7031

5/8

6 x 3/4 x .050

48-02-5035

48-00-5035

—

48-01-6035

—

6 x 3/4 x .050

48-02-5036

48-00-5036

48-00-8036

48-01-6036

48-01-7036

9 x 3/4 x .050

48-02-5037

48-00-5037

—

48-01-6037

48-01-7037

12 x 3/4 x .050

48-02-5041

48-00-5041

—

48-01-6041

—

4/6

6 x 1/2 x .050

Very fast cutting, nail embedded wood, general roughing-in.

Very fast scroll cutting, circles, contours, nail embedded wood.
ALL PURPOSE BLADES

––

48-00-5090

––

48-01-6090

—

4 x 3/4 x .035

48-02-5092

48-00-5092

––

48-01-6092

—

6 x 3/4 x .035

48-02-5091

48-00-5091

––

48-01-6091

—

8/12

6 x 3/4 x .050

48-02-5093

48-00-5093

48-00-8093

48-01-6093

48-01-7093

8/12

8 x 3/4 x .050

48-02-5094

48-00-5094

––

48-01-6094

—

8/12

12 x 3/4 x .050

––

48-00-5175

––

8 x 5/8 x .035

48-02-3093

48-00-5193

––

48-01-6193

—

10/14

8 x 5/8 x .035

––

48-00-5194

––

48-01-6194

—

10/14

12 x 5/8 x .035

All woods, nail embedded wood, composition material,
plastic, ferrous and non-ferrous metals, cast iron.

SCROLL CUTTING BLADES

—

48-00-5161

––

—

3-5/8 x 5/16 x .035

Scroll cutting wood, contours, nail embedded wood, plastics.

48-02-5162

48-00-5162

––

—

3-5/8 x 5/16 x .035

Scroll cutting metal 1/8" thru 3/16".

––

48-00-5163

––

—

3-5/8 x 5/16 x .035

Scroll cutting metal under 1/8".

METAL CUTTING BLADES

––

48-00-5181

––

48-01-6181

––

4 x 3/4 x .035

48-02-5182

48-00-5182

48-00-8182

48-01-6182

48-01-7182

6 x 3/4 x .035

––

48-00-5282

––

48-01-6282

48-01-7282

6 x 5/8 x .035 *

48-02-5187

48-00-5187

––

48-01-6187

48-01-7187

9 x 3/4 x .035

––

48-00-5183

––

48-01-6183

––

4 x 3/4 x .035

48-02-5184

48-00-5184

48-00-8184

48-01-6184

48-01-7184

6 x 3/4 x .035

––

48-00-5284

––

48-01-6284

48-01-7284

6 x 5/8 x .035 *

48-02-5188

48-00-5188

––

48-01-6188

––

9 x 3/4 x .035

48-02-5189

48-00-5189

––

48-01-6189

––

12 x 3/4 x .035

––

48-00-5185

––

48-01-6185

––

4 x 3/4 x .035

48-02-5186

48-00-5186

48-00-8186

48-01-6186

––

6 x 3/4 x .035

—

48-00-5286

––

48-01-6286

48-01-7286

6 x 5/8 x .035 *

103

Metal 3/16" thru 1/4", conduit, tubing, channels, pipe, rubber, fiber.

Metal 1/8" thru 3/16", conduit, tubing, channels, pipe.

.
Metal thinner than 1/8", tubing, pipe, trim

* Has 5/8" width for higher flexibility.

HEAVY-DUTY
HIGH PERFORMANCE
BI-METAL SAWZALL® BLADES
T.P.I.

TEETH RECOMMENDATIONS

For cutting stock
1/2" and above
5/8 • 6 • 7 For cutting stock 3/8" and above

See “RECOMMENDED FOR CUTTING”
for proper blade selection

WOOD

CAT. NO.
2 PER PACK

NAIL
EMBEDDED
WOOD
CAT. NO.
5 PER PACK

STOCK THICKNESS

4/6

PRUNING

CAT. NO.
50 PER BOX

METAL
CUTTING

T.P.I.

SCROLL
CUTTING

LENGTH x WIDTH
x THICKNESS

T.P.I.

STOCK THICKNESS

T.P.I.

STOCK THICKNESS

8/12
10
10/14

For cutting stock
1/4" thru 3/8"

14
18
24

For cutting stock 3/16" thru 1/4"
For cutting stock 1/8" thru 3/16"
For cutting stock below 1/8"

PLASTER &
DRYWALL
CUTTING

PVC &
PLASTIC

CERAMIC FIRE/RESCUE FIBERGLASS
TILE
& DEMOLUTION

RECOMMENDED FOR CUTTING:

WOOD AND PLASTIC CUTTING BLADES

––

48-00-5015

—

48-00-5016

—

6 x 3/4 x .050
9 x 3/4 x .050

—

48-00-5017

—

12 x 3/4 x .050

Very fast cutting wood, plastics and pruning

PLASTER CUTTING BLADE

48-02-5052

48-00-5052

48-01-6052

5 x 3/4 .050

For cutting plaster, plaster with metal lath, plasterboard, cuts on forward and backward stroke.
PRUNING BLADES
HIGH ALLOY STEEL

—

48-00-1301

—

48-00-1303

—

12 x 3/4 x .060

48-02-1303

—

(1) 9 x 3/4 x .060
(1) 12 x 3/4 x .060

CAT. NO. 3 PER PACK

T.P.I.

9 x 3/4 x .060

LENGTH x WIDTH
x THICKNESS

Pruning trees, smooth sawing green woods. Deep tooth design, fleam filed. Clean cuts wood fibers.

RECOMMENDED FOR CUTTING:

GENERAL PURPOSE BLADE

48-00-1350

9 x 1 x .050

GRIT
TYPE

LENGTH x WIDTH
x THICKNESS

.
CAT. NO.
1 PER PACK

CAT. NO.
3 PER PACK

Made with specially formulated corrosion resistant stainless steel to prolong blade life.
Recommended for cutting wood, cutting into walls that contain wood, constructing you
own hunting tree stand, cutting firewood to size and clearing brush and forestry.
RECOMMENDED
FOR CUTTING:
TUNGSTEN
CARBIDE
BLADES

TUNGSTEN CARBIDE BLADES
48-02-1400

48-00-1400

COARSE GRIT

4 x 3/4 x .032

48-02-1410

48-00-1410

MEDIUM GRIT

3-1/2 x 1/2 x .032

48-02-1420

48-00-1420

COARSE GRIT

6 x 3/4 x .032

48-02-1430

48-00-1430

COARSE GRIT

9 x 3/4 x .039

For cutting hardwood flooring, cast iron, fiberglass,
ceramic tiles, stone, brick, plaster and marble.

SUPER SAWZALL® 11-BLADE ASSORTMENT
49-22-1127
Includes one each of blades 5031, 5036, 5041, 5091, 5092, 5093, 5094, 5162, 5182,
5184 and 5186. Reusable vinyl sleeve.
SUPER SAWZALL® 7-BLADE ASSORTMENT
49-22-1126
Includes one each of 5162, 5182, 5184, 5091, 5092, 5031 and 5041. Packaged in
reusable vinyl sleeve.
THE AX™/THE TORCH® 5-BLADE COMBINATION PACK
49-22-5712
Includes 2-Ax blades 48-00-5021 and 3-Torch Blades: 48-00-5712, 48-00-5782 and
48-00-5784

104

HEAVY-DUTY
SAWZALL RECIP SAW
ACCESSORIES
®

●= NON

6509-6

6509-20
6509-21

6511-6

6535-6

●

6507-20
6507-21

●

6507-6

●

TOOL/NUMBERS
SAWZALL®

6519-21

●

TOOL/NUMBERS
SAWZALL PLUS®

6518-6

6537-22

TOOL/NUMBERS
SUPER SAWZALL®

6517-20

SLOTTED
SPINDLE

6537-6

SPINDLE

6528-6

●= SLOTTED

6527-6

THIS IS A
REPLACEMENT
PART TABLE FOR
ANY SAWZALL
RECIP SAW WITH
A KEYED CLAMP

●

●●

●

HEX KEYS
49-96-0090

1 hex key.

49-96-0070

1 hex key.

HEX KEY HOLDER
48-66-4080

1 rubber flex hex key holder.

●●

●

HEX KEY, SCREW AND CLAMP KITS
49-22-5010

1 Each: hex key, blade clamp screw and blade clamp.

49-22-5014

1 Each: hex key, blade clamp screw and blade clamp.

49-22-5012

1 Each: hex key, blade clamp screw and blade clamp.

●

49-22-5080

2 hex keys, 10 blade clamp screws and 2 blade clamps.

●

49-22-5016* 1 Each: hex key, rubber hex key holder, blade clamp screw
and blade clamp.

●

HEX KEY AND SCREW KIT
49-22-5050

25 hex keys and 50 blade clamp screws.

BLADE CLAMPS, KITS AND SCREWS
42-68-0677

1 blade clamp.

●

42-68-0682

1 blade clamp

●

42-68-0676

1 blade clamp.

42-68-0073

1 blade clamp.

49-22-5030

10 blade clamp screws.

49-22-5032

10 blade clamp screws.

●

●
●

20 MM BLADE CLAMPS AND KITS
49-22-5000

1 Each: blade clamp and blade clamp screw.

49-22-5002

1 Each: hex key, blade clamp screw and blade clamp.

49-22-5004* 1 Each: hex key, rubber hex key holder, blade clamp
screw and 1 20mm blade clamp.

●

●
●

●

OFFSET BLADE ADAPTERS
48-03-2010

For flush cutting applications.

48-03-2000

For flush cutting applications.

●

* For conversion of keyless clamp models (6509-22, 6519-22, 6521-21, 6524-21, 6537-22, 6523-21 and 6536-21) to keyed clamps use kit no. 49-22-5016 (1/2") or 49-22-5004 (20 mm)

105

HEAVY-DUTY
SAWZALL RECIP SAW ACCESSORIES
®

PIPE CLAMP SYSTEM
49-22-1012 Works with pipes up to 4" in diameter. For use with
all Super Sawzall® models. To use with Sawzall Plus
models, additional Pipe Clamp Adapter 45-16-0605 is
required.

STEEL CARRYING CASES
20-gauge steel case features large storage area for extra
Sawzall® Blades and accessories. Designed to fit with up to 6"
blade installed.
48-55-1535 Case fits all 4 Sawzall® families
IMPACT RESISTANT CARRYING CASE
Heavy-duty blow-molded polyethylene construction. Heavy-duty all
metal latches and pinned hinges. Convenient on-board hex key storage.
and accessory storage.
48-55-2055 Case is designed to fit all Sawzalls.

PIPE CLAMP ADAPTER
45-16-0605 Fits the 6517-6, 6517-20, 6518-6 and 6519-21. For
use with the 49-22-1012 pipe clamp system.
ORBITAL PIPE CLAMP SYSTEM
49-22-1014 Includes shoe post 45-16-0613.
Works with pipes up to 4" diameter. For use with 6521-21.
49-22-1016 For use with Model No. 652321, 6536-21, 6519-21 &
0719-22.
Pipe Clamp System for precise, fast, and easy pipe cutting applications up to 4"
diameter. Includes shoe post
45-16-0604.

3-WIRE QUIK-LOK® CORD SETS

48-76-4008
48-76-4025

8' Quik-Lok
25' Quik-Lok

48-76-4108

8' Quik-Lok
w/ Twist Lock Plug
25' Quik-Lok
w/ Twist Lock Plug

48-76-4125

2-WIRE QUIK-LOK® CORD SETS
For use with 6521-21 and 6523-21
48-76-5010
48-76-5025

10' Quik-Lok.
25' Quik-Lok.

HEAVY-DUTY
ELECTRIC CHAIN SAW
■ Lightweight
■ Quiet, Smooth Running Motor
■ Instant Starting Even In Freezing
Temperatures
■ No Flammable Fuel Required – No Engine
Exhaust
■ Automatic Oiling
6.5 oz. capacity. Sufficient for 1 hour of
continuous operation.
■ Adjustable Clutch
Protects motor and mechanism from
harmful binding.
■ Sprocket Nose Bar For Reduced Friction
■ Handguard Actuated Brake With
Resetable Lockout Switch
■ Low Kickback Bar And Chain Combination
■ Convenient Brush Replacement
■ Easy Chain Adjustment
Simply loosen one nut and adjust.

6215
• 16" BAR
• 1800 FEET PER MINUTE
CHAIN SPEED
• POWERFUL 2-1/4
MAX. H.P. MOTOR

Chain
Tension
Adjusting
Screw
Oil Fill Cap

ACCESSORIES

SPECIFICATIONS
CATALOG
BAR
VOLTS
CHAIN
OIL TANK
NET. WGT.
SHIP. WGT.
NUMBER
SIZE
AC ONLY
AMPS
SPEED
CAPACITY
LBS.
LBS.
6215•
16" (406 mm)
120
13.0
1800 FPM
6-1/2 OZ. (190 ML)
11.3
14.0
STANDARD EQUIPMENT: Chain Saw, 16" (406 mm) Sprocket Tip Bar, 3/8" (9.5 mm) Pitch Chain, 13 mm Wrench, Screwdriver and
Scabbard.
• Not Available in Canada.

106

48-58-0030
48-09-5051
49-96-7630
49-62-0150
49-80-2000

3/8" (9.5 mm) Pitch Chain
16" (406 mm) Guide Bar
13 mm Open End Wrench
Scabbard
Screwdriver

HEAVY-DUTY
JOB SAW, JOB SAW BLADES
AND HACK SAW BLADES
HEAVY-DUTY JOB SAW™

(Blades sold separately)

❶

❷

❺

❸

❾

❻

❿

❼

❹

*Patented
Hanger Hole for Quick, Convenient
Storage

❽
❶
❷
❸
❹
❺
❻
❼
❽
❾
❿

QUIK-LOK™ JOB SAW™ 48-08-0401
■ Accepts Any 1/2" Tang Reciprocating
Saw Blade
■ Handy, Versatile Quik-Lok Blade Clamp*
■ Ergonomic Handle Shape
■ Soft Grip Handle
■ 6-3/4" Long Without Blade
■ Use To Cut Apart Boxes, Foam, Insulation,
Cutting Shingles, Linoleum, Carpet Or
Vinyl
■ Ideal for Campsite/Hunting Use, Drywall
Cutouts, Pruning And General Sawing
■ Weighs .5 lbs And Comes With 1 Blade

CATALOG
NUMBER

DESCRIPTION

RECOMMENCED USE

48-08-0424 *

HUNTING KNIFE

General hunting and campsite cutting.

48-08-0418 *

LINOLEUM KNIFE

Cuts linoleum, ceiling tile, carpet, vinyl.

48-08-0425 *

GROUT RAKER

Removes grout between tiles.

48-08-0415 *

CARBIDE GROUT BLADE

Removes grout between tiles.

48-08-0416 *

PUTTY KNIFE

Cleans windows, joints, seams. spreads putty, glue, adhesives.

48-08-0423 *

UTILITY BLADE

Cuts ceiling tile, soft wood, soft rubber, soft plastics, cardboard.

48-08-0420

WAVY KNIFE

Cuts cardboard, foam, insulation, soft rubber, vinyl.

48-08-0419

STRAIGHT KNIFE

Cuts cardboard, foam, insulation, soft rubber, vinyl.

48-08-0417 *

PAINT SCRAPER

Removes loose paint and adhesives.

48-08-0422 *

ROOFER’S BLADE

Cuts shingles, tar paper.

Threaded End
For Extension
Pole Use

11-PIECE UTILITY KIT
48-08-0405 Includes 1 each of 10 blades
plus job saw handle in carrying case.

* NOT FOR USE WITH RECIPROCATING SAW!

REPLACEMENT CARRYING CASE
48-55-0505
SHEATH
48-08-0510

HEAVY-DUTY HACK SAW BLADES
MILWAUKEE SUPER-TOUGH™ BI-METAL BLADES
■ Outlast Conventional Blades Up To 3 Times
Longer
■ Requires Fewer Blade Changes
■ Can Be Used In Any Hack Saw Frame But
Performs Better Under High Tension Of
Bi-Metal Frame.
CATALOG
NUMBER
48-43-0600
48-43-0610
48-43-0620
48-43-0630

LENGTH
12"
12"
12"
12"

TEETH
PER INCH SET
14
RAKER
18
RAKER
24
WAVY
32
WAVY

QUANTITY
PER PACK
10
10
10
10

107

TUNGSTEN CARBIDE BLADES
■ Cuts Cast Iron, Ceramic Tile, Fiberglass,
Slate, Brick And Marble
CATALOG
NUMBER
48-43-0200
48-43-0250

LENGTH
12"
12"

TPI
HACK
ROD

GRIT
MED
N/A

QTY/PACK
1
1

HEAVY-DUTY
PORTABLE ELECTRIC
BAND SAWS
6225
• TWO SPEED

■ Powerful Motor With Long Life Brushes
And High Output Fans
Provides high performance for the toughest
cutting operations.
■ Optimum Speed Range
Cuts pipes, bolts, re-bar, angle iron, tracks
and other profiles in a variety of materials. All
models include Super-Tough® Bi-Metal blades.
■ All Models Use Standard 44-7/8" x 1/2"
.020" Band Saw Blades
■ All Ball And Roller Bearing Construction For
Smooth, Durable Operation
■ High Torque Worm Gear And Chain Drive
Mechanism
For optimum motor torque transfer and
durability. Self-lubricated for maximum wear
resistance.
■ Excellent Balance
Center of gravity located directly over blade
results in straighter cuts while reducing
operator fatigue. Front T-handle provides
superior control.
■ Open Line Of Sight For More Accurate Cut
■ Blade Tightening Lever
Long life cam provides quick and easy blade
changes.

• 120 AC ONLY

6226
• TWO SPEED
• 120 AC ONLY

6230
• TRIGGER SPEED
CONTROL
• 120V AC ONLY

DEEP
CUT

6232-6
• TRIGGER SPEED

6230, 6232-6, 6236 AND 6238 FEATURES
■ Large 4-3/4" x 4-3/4" Capacity

CONTROL
• 120V AC ONLY

6236
• TWO SPEED
• 120V AC/DC

DEEP
CUT

6238
• TWO SPEED
• 120V AC/DC

SPECIFICATIONS
NO LOAD
CAPACITY
CAPACITY
NET
SHIP.
CATALOG
SURFACE
ROUND
RECTANGULAR
WGT.
WGT.
NUMBER
FT. PER MIN.
VOLTS
AMPS
STOCK
STOCK
LENGTH
LBS.
LBS.
6225
250/200
120 AC ONLY
6.0/5.0
3-1/2"
3-1/2" x 4-1/2"
20"
16.0
20.0
6226
250/200
120 AC ONLY
6.0/5.0
3-1/2"
3-1/2" x 4-1/2"
20"
23.5
27.5
6230
0-350
120 AC ONLY
6.0
4-3/4"
4-3/4" x 4-3/4"
19-3/4"
17.0
21.5
6232-6
0-350
120 AC ONLY
6.0
4-3/4"
4-3/4" x 4-3/4"
19-3/4"
24.5
29.0
6236
350/250
120 AC/DC
6.0/5.0
4-3/4"
4-3/4" x 4-3/4"
19-3/4"
17.0
22.0
6238
350/250
120 AC/DC
6.0/5.0
4-3/4"
4-3/4" x 4-3/4"
19-3/4"
24.5
30.0
STANDARD EQUIPMENT: FOR 6225 – One 14-Tooth Super-Tough® Bi-Metal Blade 48-39-0510. FOR 6226 – One 14-Tooth Super-Tough® Bi-Metal Blade 48-39-0510 And Impact Resistant Carrying Case
48-55-6200. FOR 6230 AND 6236 – One 14-Tooth Super-Tough® Bi-Metal Blade 48-39-0510. FOR 6232-6 AND 6238 – One 14-Tooth Super-Tough® Bi-Metal Blade 48-39-0510 And Impact Resistant
Carrying Case 48-55-6200.

108

HEAVY-DUTY
BAND SAW BLADES
AND ACCESSORIES
BI-METAL BLADE FEATURES FOR USE WITH MILWAUKEE BAND SAWS
USING 44-7/8" X 1/2" x .020 BLADES
10
TEETH/INCH

10/14
TEETH/INCH

14
TEETH/INCH

14/18
TEETH/INCH

18
TEETH/INCH

24
TEETH/INCH

FOR CUTTING
STOCK
5/16" to 1/2" *

FOR CUTTING
STOCK
3/16" to 1/2" *

FOR CUTTING
STOCK
3/16" to 5/16" *

FOR CUTTING
STOCK
5/32" to 5/16" *

FOR CUTTING
STOCK
5/32" to 3/16" *

FOR CUTTING
STOCK
up to 5/32" *

* refer to RECOMMENDED USE for type of blades.

BI-METAL BLADE FEATURES
■ Matrix ll High Speed Steel Teeth With 8% Cobalt. For The Fastest Cutting, Longest Blade Life Available.

BI-METAL MULTI-PITCH BLADES designed with varying set angles and
gullet depths to break up the harmonic vibrations generated in cutting,
resulting in smoother, quieter cutting and longer blade life.
DIFFERENT SET ANGLES WHILE
OVERALL SET REMAINS CONSTANT

MULTI-PITCH
BLADE DESIGN

BI-METAL MILWAUKEE SUPER-TOUGH® Bi-Metal Blades outlast conventional blades up to 3 times, requiring fewer blade changes. Extremely hard
and uniform tooth point is electron beam welded to a tough durable
backing with high flex life for faster cutting,longer blade life.
QTY. PER
PKG.

DIAMETER
OR WALL
THICKNESS

TEETH
PER INCH

48-39-0500

5/16" & Up

48-39-0501

5/16" & Up

48-39-0502

100

5/16" & Up

48-39-0510

3/16"–5/16"

48-39-0511

3/16"–5/16"

48-39-0512

100

3/16"–5/16"

CATALOG
NUMBER

48-39-0520

5/32"–3 /16"

48-39-0521

5/32"–3 /16"

48-39-0522

100

5/32"–3 /16"

48-39-0530

Up to 5/32"

48-39-0531

Up to 5/32"

48-39-0532

100

Up to 5/32"

VARYING GULLET DEPTHS

PITCH VARIES BETWEEN TEETH

QTY. PER
PKG.

DIAMETER
OR WALL
THICKNESS

TEETH
PER INCH

48-39-0550

3/16"–1/2"

10/14

48-39-0551

3/16"–1/2"

10/14

48-39-0552

100

3/16"–1/2"

10/14

48-39-0560

5/32"–5/16"

14/18

48-39-0561

5/32"–5/16"

14/18

48-39-0562

100

5/32"–5/16"

14/18

CATALOG
NUMBER

RECOMMENDED
USE

High speed cutting of
aluminum, angle iron,
bronze, brass,
copper, galvanized pipe,
mild steel. Tougher
steels including stainless,
chrome, tungsten steel
plus other problem
material at slow speed.

RECOMMENDED
USE

Designed for interrupted
cutting applications (tubing,
structurals, etc.) Also
production cutting of
solids in a variety of sizes
or shapes

IMPACT RESISTANT CARRYING CASE
48-55-6200
For all of Milwaukee's electric band saws. Carrying case has
interior compartment for blade storage.
TYPE "G" GREASE
49-08-4140
1 lb. can.
REPLACEMENT BLADE PULLEY TIRE
45-69-0020
Two tires per package.

PORTABLE BAND SAW TABLE
FOR ALL MILWAUKEE BAND SAWS
48-08-0260
Converts Milwaukee’s portable band saws to stationary
units. Can be mounted on a work bench or used on the job
with 3/4" diameter pipe for legs (not included). Heavyduty clamping chain and crank nut easily secures all
shapes of material. Net weight 34 lbs.

109

HEAVY-DUTY
15.0 AMP TILT-LOK™
7-1/4" CIRCULAR SAWS
6390-20

■ Exclusive Adjustable Main Handle*
The 8-position locking handle adjusts to the
cutting application for maximum comfort
and control.
■ 15.0 Amp, 3-1/4 Maximum Horsepower
Motor
Most powerful circle saw cuts tough
materials including headers, microlams
and wet lumber with ease.
■ Maximum Power-To-Weight Ratio
Lightest 7-1/4", 3-1/4 max HP circular saw.
■ 10.4 Lbs. Net Weight (Excludes 6394-21)
Light weight reduces operator fatigue,
maximizes performance and control.
■ Fast, Smooth Adjustments
Depth lever and bevel adjustments easy to
access and operate.
■ Cushion Front Grip*/Rear Handle
Maximizes comfort and control.
■ 50% Bevel Capacity
■ Maximum Sight Line
■ Convenient Bevel Scale
Scale faces operator for quick and accurate
bevel adjustment.
■ One-Touch Spindle Lock
Convenient button on top of saw for easy
access.
■ Milwaukee Durability
Hardened steel helical gears, ball and roller
bearings, impact-resistant glass reinforced
nylon motor housing, aircraft aluminum
shoe, durable, flexible rubber cord set, 22
amp high capacity switch.

6390-21(KIT)

6394-21(KIT)

6391-21(KIT)

ELECTRIC
BRAKE

BLADE
LEFT

*Patented

SPECIFICATIONS
CATALOG
NUMBER
6390-20

BLADE
SIZE
7-1/4"

VOLTS
120 AC-DC

AMPS
15.0

6390-21
6391-21

7-1/4"
7-1/4"

120 AC-DC
120 AC-DC

15.0
15.0

NO LOAD
SPEED
RPM
ARBOR
5800
5/8"
5800
5800

5/8"
5/8"

DEPTH
OF CUT
AT 90°
2-7/16"

DEPTH
OF CUT
AT 50°
1-11/16"

DEPTH
OF CUT
AT 45°
1-13/16"

NET
WEIGHT
LBS.
10.4

SHIP.
WEIGHT
LBS.
14.1

2-7/16"
2-7/16"

1-11/16"
1-11/16"

1-13/16"
1-13/16"

10.4
10.4

17.5
17.5

6394-21
7-1/4"
120 AC-ONLY 15.0
5800
5/8"
2-7/16" 1-11/16" 1-13/16"
10.6
17.7
STANDARD EQUIPMENT: FOR 6390-20 – Circular Saw with Tilt-Lok Handle, Carbide Blade and Hex Blade Wrench. FOR 6390-21 –
Circular Saw with Tilt-Lok Handle, Carbide Blade, Hex Blade Wrench and Impact Resistant Carrying Case. FOR 6391-21 – Left Blade
Circular Saw with Tilt-Lok Handle, Carbide Blade, Blade Wrench and Impact Resistant Carrying Case. FOR 6394-21 – Circular Saw
with Tilt-Lok Handle, 10' Quik-Lok® Cord, Carbide Blade, Hex Blade Wrench and Impact Resistant Carrying Case.

ACCESSORIES
IMPACT RESISTANT CARRYING CASE
48-55-9166 Standard equipment
with 6390-21, 6391-21
and the 6394-21.
®

QUIK-LOK CORDS
48-76-5110 14 Gauge, 2-wire, 10' Quik-Lok Cord.
Standard with the 6394-21.
48-76-5125 14 Gauge, 2-wire, 25' Quik-Lok Cord.

RIP FENCE KIT
49-22-4146
Includes two thumb screws.
49-22-1001
For 6391-21.

9/16" BLADE WRENCH
49-96-6205

RIP GUIDE KIT
49-22-4160
Includes one thumb screw.

ENDURANCE® BLADES
Extra long life, construction and finishing
blades. Carbide C3 grade micro ground
teeth stay super sharp.

HEX BLADE WRENCH
49-96-0345
Standard equipment with 6390-20,
6390-21 and the 6394-21.

"Y" GREASE 1 LB. CAN (OR) 6 OZ. TUBE
49-08-5275 (Can)
49-08-5270 (Tube)

110

HEAVY-DUTY
15.0 AMP 7-1/4" CIRCULAR SAWS

6375-20
6375-21 (KIT)
6376-20
• ELECTRIC BRAKE

■ FAST, SMOOTH ADJUSTMENTS
Reinforced vertical bracket
provides smooth depth
adjustments. Oversize knob
and lever provides positive
locking. Positioned to maximize
line of sight when cutting.

MAGNESIUM
SHOE

■ ON-BOARD WRENCH
Built-in wrench storage on
shoe speeds blade changes,
eliminates lost, misplaced
blade wrenches.

■ 15.0 Amp, 3-1/4 Max HP Milwaukee-Built
Motor
Easily cuts through tough materials including
header, microlams and wet lumber without
stalling.
■ Constant Handle Position
Vertical depth adjustment system keeps
handle position intact for comfortable
operation.
■ Fast, Smooth Adjustments
Reinforced vertical bracket provides smooth
depth adjustment. Oversized knob and lever
provides quick, positive locking.
■ Easy-To-Read Scales
Cast in rip scale in front of shoe measures
blade to edge of shoe on both sides for
accurate ripping.
■ 50 Degree Bevel Capacity
Extra bevel capacity to cut joists, rafters and
trusses for unique roof angles.
■ Extra Wide, Lightweight Shoe
Extra wide, magnesium shoe provides
maximum stability and allows use of clamped
saw guide (speed square) without motor
interference.
■ Perfect Balance
Center balanced, saw remains level when
balanced with one finger against trigger.
■ Milwaukee Durability
Hardened steel helical gearing, 100% sealed
ball bearings, impact resistant glass reinforced
nylon motor housing, magnesium shoe,
durable, flexible rubber cord set.

■ 50° BEVEL CAPACITY,
Ideal for roof rafters, trusses
and joists.

SPECIFICATIONS
NO LOAD
DEPTH
DEPTH
DEPTH
NET
SHIP.
CATALOG
BLADE
SPEED
OF CUT
OF CUT
OF CUT
WEIGHT
WEIGHT
NUMBER
SIZE
VOLTS
AMPS
RPM
ARBOR
AT 90°
AT 50°
AT 45°
LBS.
LBS.
6375-20
7-1/4"
120 AC-DC
15.0
5800
5/8"
2-5/16"
1-5/8"
1-13/16"
11.5
16.5
6375-21
7-1/4"
120 AC-DC
15.0
5800
5/8"
2-5/16"
1-5/8"
1-13/16"
19.5
24.5
6376-20
7-1/4"
120 AC ONLY
15.0
5800
5/8"
2-5/16"
1-5/8"
1-13/16"
11.5
16.5
STANDARD EQUIPMENT: FOR 6375-20 – 7-1/4" Circular Saw and Carbide Blade. FOR 6375-21 – 7-1/4" Circular Saw, Carbide Blade, Rip Fence and Impact Resistant Carrying Case. FOR 6376-20 – 7-1/4"
Circular Saw With Electric Brake and Carbide Blade.

ACCESSORIES
RIP FENCE KIT
49-22-4146
Includes two thumb screws.

RIP GUIDE KIT
49-22-4160
Includes one thumb screw.

IMPACT RESISTANT CARRYING CASE
48-55-9166
Standard equipment with 6375-21.

9/16" BLADE WRENCH
49-96-6205

ENDURANCE® BLADES
Extra long life, construction and finishing blades. Carbide C3 grade
micro ground teeth stay super sharp.

"Y" GREASE 1 LB. CAN (OR) 6 OZ. TUBE
49-08-5275 (Can)
49-08-5270 (Tube)

111

HEAVY-DUTY
15.0 AMP CIRCULAR SAWS

■
■
■
■

6405-6

■
■
■
■

Smooth Height And Angle Adjustments
All Ball And Roller Bearings
Hardened Steel Helical Gearing
External Brushes For Fast And Easy
Replacement
45° Bevel Capacity
Extra Long, 9' Flexible Rubber Cord
Impact-Resistant, Glass Reinforced Nylon
Motor Hosing
Lower Guard Contour Lip Design For
Retraction

EXCLUSIVE 6405-6 FEATURES
■ 15.0 Amp Milwaukee-Built Motor
■ Spindle Lock For Fast And Easy Blade
Replacement
■ Lightweight, Durable Aluminum Shoe
EXCLUSIVE 6460 FEATURES
■ 15.0 Amp Milwaukee-Built Motor
■ Extreme Cut Capacity (Cuts 4x4’s)
■ Rigid Steel Shoe For Extra Strength

6460

SPECIFICATIONS
NO LOAD
DEPTH
DEPTH
NET
SHIP.
CATALOG
BLADE
SPEED
OF CUT
OF CUT
WEIGHT
WEIGHT
NUMBER
SIZE
VOLTS
AMPS
RPM
ARBOR
AT 90°
AT 45°
LBS.
LBS.
6405-6
8-1/4"
120 AC-DC
15.0
5800
5/8"
2-3/4"
2-1/8"
13.0
18.0
6460
10-1/4"
120 AC-DC
15.0
5200
5/8"
15/16" to 3-13/16"
5/8" to 2-3/4"
19.5
38.0
STANDARD EQUIPMENT: FOR 6405-6 – 15.0 Amp Circular Saw, Framing/Rip Saw Blade and 9/16" Wrench. FOR 6460 – 15.0 Amp Circular Saw, Steel Carrying Case, 9/16" Wrench, Rip Fence,
Combination/Rip Saw Blade, Auxiliary Handle And Steel Carrying Case 48-55-1170.

ACCESSORIES

STEEL CARRYING CASES
48-55-1150
For 6405-6.
48-55-1170
For 6460. (Included)

RIP FENCE KIT
49-22-4146
Includes two thumb screws.

9/16" BLADE WRENCH
49-96-6205

"Y" GREASE 1 LB. CAN
49-08-5275

112

ENDURANCE® BLADES
Extra long life, construction and
finishing blades. Carbide C3
grade micro ground teeth stay
super sharp.

HEAVY-DUTY
15.0 AMP 7-1/4" & 8-1/4"
WORM DRIVE SAWS

6377-6

STEEL
SHOE

■ 15.0 Amp Milwaukee Motor
Easily cuts through tough materials including
headers, microlams and wet lumber without
stalling.
■ Fast, Smooth Adjustments
Depth lever and bevel adjustments easy to
access and operate.
■ Maximum Sight Line
Left blade design allows for maximum cut
visibility.
■ Maximum Control
Two-handle design (auxiliary handle) and
enhanced weight provide increased control
and stability.
■ 45° Bevel Capacity
■ External Brushes
For fast and easy replacement.
■ Spindle Lock
For fast and easy blade replacements.
■ Heavy-Duty Worm Gears
Hardened steel worm gearing for maximum
torque in the toughest applications.
■ Extra Long, 9' Flexible Rubber Cord
■ Rigid Steel Shoe
Provides maximum strength.

6378

ACCESSORIES
STEEL
SHOE
STEEL CARRYING CASE
48-55-1101
RIP FENCE KIT
49-22-4210

SPECIFICATIONS
NO LOAD
DEPTH
MAX. DEPTH
NET
SHIP.
CATALOG
BLADE
VOLTS
SPEED
OF CUT
OF CUT
WEIGHT
WEIGHT
NUMBER
SIZE
AC-DC
AMPS
RPM
ARBOR
AT 90°
AT 45°
LBS.
LBS.
6377-6
7-1/4"
120
15.0
4400
DIAMOND
0 to 2-3/8"
0 to 1-7/8"
16.8
19.8
6378
8-1/4"
120
15.0
4400
DIAMOND
0 to 2-7/8"
0 to 2-1/4"
17.3
20.3
STANDARD EQUIPMENT: For 6377-6 – 7-1/4" Worm Drive Saw, Combination Blade and 9/16" Wrench. For 6378 – 8-1/4" Worm Drive
Saw, Combination Blade and 9/16" Wrench.

113

Includes thumb screw No. 06-87-2450

9/16" BLADE WRENCH
49-96-6205
WORM DRIVE SAW OIL
49-32-0050
1/2 pint oil

HEAVY-DUTY
10" MAGNUM® SLIDE
COMPOUND MITER SAW

6497-6
•

■ Heavy-Duty 15.0 Amp Motor
For fast accurate cutting through the
toughest materials.
■ Machined Slide Mechanism
Dual offset hardened steel guide tubes
allow precise cutting performance.
■ Bevel Adjustment On All Ball Bearings
For ensured precision. Non-slip locking system.
■ Roller Bearing Miter Table System
Miter table rotates on roller bearings rather
than metal stampings for smooth operation.
■ Patented Detent Override Mechanism*
Allows for fine adjustment of miter angles
within 1 degree of detents.
■ Unique Bevel Angle Over Travel Mechanism
Two positive spring-loaded bevel stops at
0° and 45° allow for several degrees of
overtravel up to 48° on the left and -3° on
the right.
■ High Visibility Bevel Scale For Fast And
Accurate Bevel Adjustments
■ Wide Angle Capacity For Maximum
Productivity
Wide Miter Angle Range: Miters 51° to the
Left, 59° to the Right.
Wide Bevel Angle Range: Bevels 48° to the
Left, 3° to the Right.
■ Positive Detents For Quick, Accurate Cuts
Positive Miter Detents: 0°, 15°, 22.5°, 30°
and 45° Left & Right
Positive Bevel Detents: 0° and 45° Left
■ Electric Brake Eliminates Free Blade Spin
■ Saw Head Lock For Convenient And
Reliable Transportation
■ Automatic Retracting Lower Blade Guard*
For high blade visibility and increased capacity.
■ Hardened Steel Helical Gearing
■ Impact Resistant Glass Reinforced Nylon
Motor Housing
■ Die Cast, Machined Aluminum Construction
Machined miter table and base for long life.
■ Cutting Capacities

INCLUDES 10" 80-TOOTH
CARBIDE-TIPPED BLADE,
EXTENSION W/STOP GAUGE,
VISE, DUST BAG
AND BLADE
WRENCH

Flip fence can be easily turned around for either
miter or compound cuts.

Extra tall Patented Flip Fence for either
compound or miter cutting. Base extension
on left side for additional work support.

Vertical Capacity (Baseboard against fence)
Vertical Capacity (Crown Molding nested vertically)
Horizontal Capacity (Baseboard lying flat)

4-1/4"
5-1/2"
12-3/8"

Dimensional Lumber

Patented Detent Override Mechanism makes fine
adjustment of miter angles easy especially when
near a detent.

0° Miter/0° Bevel Cross-Cut
45° Miter/0° Bevel Cut
Max 0° Miter/45° Bevel Compound Cut
Max 45° Miter/45° Bevel Compound Cut

High Visibility Scale for easy bevel angle adjustment.

*Patented

SPECIFICATIONS
CATALOG
NUMBER
6497-6

VOLTS AC
ONLY
120

AMPS
15.0

NO LOAD
RPM
4800

ARBOR
5/8"

NET WGT.
LBS.
55.5

SHIP.WGT.
LBS.
66.5

STANDARD EQUIPMENT: 6497-6 Includes 80 Tooth 10" Carbide-Tipped Blade, Extension with Stop Gauge 49-52-0110, Vise 49-52-0310,
Dust Bag 48-09-1025 and Blade Wrench.

114

ENDURANCE® BLADES
Extra long life, construction and
finishing blades. Carbide C3 grade
micro ground teeth stay super sharp.

4" x 12"
4" x 8"
2" x 10"
2" x 8"

HEAVY-DUTY
10" MAGNUM COMPOUND MITER SAW
®

6494-6
• INCLUDES 10"
CARBIDE-TIPPED BLADE
DUST BAG AND BLADE WRENCH

Flip Fence can be easily turned around for
either miter or compound cuts without using
tools.

Patented Detent Override Mechanism makes fine
adjustment of miter angles easy especially when
near a detent.

■ Patented Flip Fence
Extra tall 3-1/2" Flip Fence for maximum
material support during miter or compound
cuts.
■ Heavy-Duty 15.0 Amp Motor
For fast accurate cutting through the
toughest materials.
■ Bevel Adjustment
For ensured precision. Non-slip locking
system.
■ Roller Bearing Miter Table System
Miter table rotates on roller bearings rather
than metal stampings for smooth operation.
■ Patented Detent Override Mechanism*
Allows for fine adjustment of miter angles
within 1 degree of detents.
■ High Visibility Bevel Scale For Fast And
Accurate Bevel Adjustments
■ Wide Angle Capacity For Maximum
Productivity
Wide Miter Angle Range: Miters 51° to the
Left, 59° to the Right.
Wide Bevel Angle Range: Bevels 48° to the
Left, 3° to the Right.
■ Positive Detents For Quick, Accurate Cuts
Positive Miter Detents: 0°, 15°, 22.5°, 30°
and 45° Left & Right
■ Electric Brake Eliminates Free Blade Spin
■ Saw Head Lock For Convenient And
Reliable Transportation
■ Automatic Retracting Lower Blade Guard*
For high blade visibility and increased capacity.
■ Hardened Steel Helical Gearing
■ Impact Resistant Glass Reinforced Nylon
Motor Housing
■ Die Cast, Machined Aluminum
Construction
■ Cutting Capacities
Vertical Capacity (Baseboard against fence)
Vertical Capacity (Crown Molding nested vertically)
Horizontal Capacity (Baseboard lying flat)

4-1/4"
5-1/2"
5-9/16"

Dimensional Lumber

SPECIFICATIONS
CATALOG
NUMBER
6494-6

VOLTS
AC ONLY

AMPS

NO LOAD
RPMS

ARBOR

NET WGT.
LBS.

SHIP WGT.
LBS.

120

15.0

4800

5/8"

37.5

43.0

0° Miter/0° Bevel Cross-Cut
0° Miter/0° Bevel Cross-Cut (Max Width)
45° Miter/0° Bevel Cut
Max 0° Miter/45° Bevel Compound Cut
Max 45° Miter/45° Bevel Compound Cut

4" x 4"
2" x 6"
2" x 4"
2" x 6"
2" x 4"

STANDARD EQUIPMENT: 6494-6: 10" Carbide Tipped Blade, Dust Bag and Blade Wrench.

*Patented
Machined miter table and base for long life.

ACCESSORIES

GUIDE ROD ASSEMBLIES
49-52-0110 For use with 6494-6, 6496-6, 6497-6

KERF PLATES
49-42-0110 For use with 6490-6
49-52-0400 For use with 6494-6
49-52-0405 For use with 6496-6
and 6497-6

VISE
49-52-0310

DUST BAG
48-09-1025

For all Miter Saws

Standard equipment
included with all Miter Saws.

115

ENDURANCE® BLADES
Extra long life, construction and
finishing blades. Carbide C3 grade
micro ground teeth stay super sharp.

HEAVY-DUTY
10" MAGNUM MITER SAW
®

■ Heavy-Duty 15.0 Amp Motor
For fast accurate cutting through the
toughest materials.
■ Roller Bearing Miter Table System
Miter table rotates on roller bearings rather
than metal stampings for smooth operation.
■ Patented Detent Override Mechanism*
Allows for fine adjustment of miter angles
within 1 degree of detents.
■ Wide Angle Capacity For Maximum
Productivity
Wide Miter Angle Range: Miters 51° to the
Left, 59° to the Right.
■ Positive Detents For Quick, Accurate Cuts
Positive Miter Detents: 0°, 15°, 22.5°, 30°
and 45° Left & Right.
■ Electric Brake Eliminates Free Blade Spin
■ Saw Head Lock For Convenient And
Reliable Transportation
■ Automatic Retracting Lower Blade Guard*
For high blade visibility and increased capacity.
■ Hardened Steel Helical Gearing
■ Impact Resistant Glass Reinforced Nylon
Motor Housing
■ Die Cast, Machined Aluminum Construction
■ Cutting Capacities

6490-6
• INCLUDES
10" CARBIDE TIPPED BLADE
DUST BAG AND
BLADE WRENCH

Vertical Capacity (Baseboard against fence)
Vertical Capacity (Crown Molding nested vertically)
Horizontal Capacity (Baseboard lying flat)

4-1/4"
5-1/2"
3-7/8"

Dimensional Lumber

Patented Detent Override Mechanism
makes fine adjustment of miter angles
easy especially when near a detent.
Die cast, two-color miter scale for quick
and precise cuts.

0° Miter/0° Bevel Cross-Cut
0° Miter/0° Bevel Cross-Cut (Max Width)
45° Miter/0° Bevel Cut

4" x 4"
2" x 6"
2" x 4"

*Patented

SPECIFICATIONS
CATALOG
VOLTS
NUMBER
AC ONLY
AMPS
6490-6
120
15.0
STANDARD EQUIPMENT: 6490-6: 10" Carbide Tipped Blade, Dust Bag and Blade Wrench.

NO LOAD
SPEED (RPM)
4800

ARBOR
5/8"

NET WGT.
LBS.
31.5

SHIP. WGT.
LBS.
37.0

MITER SAW STANDS

FOR ALL MITER SAWS INCLUDING
COMPOUND SLIDERS
■ Portable Work Center
■ Tubular Steel Rail Table Legs
■ Fold-Up, Self Locking Legs
■ Adjustable Work Supports
■ Universal Bench Top Tool Mounting
Clamps
■ Durable 16 Ga. Steel Construction
Hold up to 500 lbs.
CONTRACTOR WORK CENTER
48-08-0450 Includes 4 adjustable riser supports, 2 mounting
clamps and hardware.

TOOL STAND
48-08-0350 Includes cedar top, two mounting clamps and
two riser supports. (Shown above with Sliding
Miter Saw 6496-6.)

Hgt. 36", Lgth. 48"-114", Ship. Wgt. 52lbs.
Hgt. 36", Lgth. 48", Ship. Wgt. 38 lbs.

116

RISER SUPPORTS FOR TOOL STANDS
48-08-0360 1 per package. (for 48-08-0350 only).
48-08-0365 1 per package. (for 48-08-0450 only).
MOUNTING CLAMPS FOR TOOL STAND
48-08-0380 2 per package.

HEAVY-DUTY
15.0 AMP, 8" PANEL SAW
THE QUICK AND EASY WAY TO CUT UP TO
4' x 8' SECTIONS OF PANELING TO SIZE
PANEL SAW FEATURES
■ All Steel Frame, Square Tubing Is Electrically
Welded – It Will Not Warp Or Twist
■ Innovative horizontal handle for convenient
ON/OFF operation
■ Heavy-duty commercial-grade paddle
switch for durability and long-life
■ Cutting Accuracy To Within 1/32" In
Either Crosscutting Or Ripping Directions

6480-20

SPECIFICATIONS
CAT.
NO.
6480-20

AMPS
15.0

NO LOAD
SPEED
RPM
5800

BLADE
SIZE
8-1/4"

ARBOR
SIZE
5/8"

CAPACITY
(INCHES)
THICKNESS
1-3/4

HEIGHT
50

OVERALL
HEIGHT
(IN.)
70

OVERALL
LENGTH
(IN.)
60

NET
WGT.
LBS.
170.0

SHIP.
WGT.
LBS.
175.0

STANDARD EQUIPMENT: FOR 6480-20 – Includes one 48-40-4152 Endurance Trim/Finish Saw Blade and On-Board Blade Wrench.
NOTE: This model is not recommended for panels larger than 4' x 8' and Accessory Extension Kit 49-22-8108 is recommended for ripping
panels over 6' long.

ACCESSORIES
A. HOLD DOWN BAR KIT
49-22-8100 Holds thin, flexible material in place.
B. QUICK STOP GAUGING KIT
49-22-8102 Allows you to quickly and accurately position
a sliding aluminum stop block without the
need for a wrench. best suited when custom
cutting dimensions are always changing.
C. DUST COLLECTING KIT
Self-contained kit collects dust and debris. Consists of blade
guard, dust tube, vinyl hose and roller assembly. Vacuum not
included.
49-22-8105 For 6480-20.
D. WHEEL KIT
49-22-8106 Includes two wheels and allows the Panel
Saw to be wheeled from one location to another.
E. EXTENSION KIT
49-22-8108 Should be purchased whenever material over
6' in length will be cut frequently. Extends the
roller material carriage 18" on each end,
making the overall roller material carriage 8'
in length.

■ Powerful 15.0 Amp Milwaukee Built Motor
■ Material Being Ripped Can Move From
Either Right Or Left Side
■ Retractable Counter-Weight Assists In
Smooth Pull Down And Return Of Saw
Carriage
■ Power Unit Can Be Easily Changed From
Crosscutting To Ripping
■ Removable Blade Guard For Easy Blade
Changes
■ Saw Carriage Moves Up And Down On
Graphite Impregnated Nylon Roller
Bearings Which Require No Lubrication
■ Vertical And Horizontal Scales Provide
Quick And Accurately Measured Cuts
■ Heavy-Duty All Ball And Roller Bearing
Power Unit
■ Smooth Acting Roller Mechanism Allows
Heavy Material To Gently Roll Through
Machine
■ Comes Complete With Rugged, SelfSupport Stand That Folds Into The Unit
For Easy Portability
■ The Perfect Tool For:
• Lumber Yards
• Cabinet Shops
• Building Contractors • Remodelers
• Building Material
• Sign Shops
Suppliers
• Rental Outlets

F. MID-WAY FENCE KIT
49-22-8110 Allows you to cut small panels waist high on the
panel saw frame. System includes both right and
left hand sides. 30" rulers, a manual stop block
and quick change wood fences.

MOTOR UPGRADE KIT FOR 6480
48-50-0030 Includes 15.0 Amp motor, 20.0 Amp paddle switch,
handle, blade guard, saw base and mounting hardware.

REPLACEMENT 15A MOTOR ASSEMBLY
6486-20
For panel saw 6480-20. Includes motor unit,
industrial switch and mounting brackets.

ENDURANCE® BLADES
Extra long life, construction and finishing blades. Carbide C3 grade
micro ground teeth stay super sharp.
NO. OF
KERF
CAT NO.
DESCRIPTION
TEETH
THICKNESS
48-40-4148
Framing/Ripping
18
.071"
48-40-4150
Rip/Crosscut
24
.071"
48-40-4152
Trim/Finish
40
.071"
48-40-4154
Rip/Crosscut
24
.122"
48-40-4156
Trim/Finish
40
.122"
48-40-4158
Trim/Finish
60
.122"

117

B
E
D

HEAVY-DUTY
CARBIDE CIRCULAR
SAW BLADES
HEAVY-DUTY ENDURANCE® BLADES
CONSTRUCTION AND FINISHING ENDURANCE BLADES
CATALOG
NUMBER

NUMBER
OF TEETH

MAX
RPM

TOOTH
MATERIAL

DESCRIPTION

KERF
THICKNESS

5-3/8" BLADE-LEFT
48-40-4100†

7000

Carbide

Framing/Ripping

.063"

48-40-4104†

7000

Carbide

Trim/Finish

.063"

■
■
■
■
■

6-1/2" BLADE-LEFT
48-40-4108*

7000

Carbide

Framing/Ripping

.063"

48-40-4112*

7000

Carbide

Trim/Finish

.063"

48-40-4115<> 16

7000

Carbide

Framing/Ripping

.071"

48-40-4119<> 24

7000

Carbide

Rip/Crosscut

.071"

48-40-4125<> 40

7000

Carbide

Trim/Finish

.071"

48-40-4116<> 16

7000

Carbide

Framing/Ripping

.071"

48-40-4120<> 24

7000

Carbide

Rip/Crosscut

.071"

48-40-4126<> 40

7000

Carbide

Trim/Finish

.071"

48-40-4128<> 24

7000

Carbide

Rip/Crosscut

.106"

48-40-4130<>

.106"

7-1/4" BLADE-LEFT

7-1/4" BLADE-RIGHT

7000

Carbide

Trim/Finish

48-40-4132<> 48

7000

Carbide

Non-Ferrous Metal Cut

.106"

48-40-4134

7000

Steel

Rip/Crosscut

.106"

48-40-4136

7000

Steel

Rip/Crosscut

.106"

48-40-4138

140

7000

Steel

Plywood/Paneling

.106"

7000

Steel

Ferrous Metal Cut

.106"

48-40-4148<> 18

7000

Carbide

Framing/Ripping

.071"

48-40-4150<>

48-40-4140<>

8-1/4" BLADE-RIGHT

7000

Carbide

Rip/Crosscut

.071"

48-40-4152<> 40

7000

Carbide

Trim/Finish

.071"

48-40-4154<> 24

7000

Carbide

Rip/Crosscut

.122"

48-40-4156<> 40

7000

Carbide

Trim/Finish

.122"

48-40-4158

7000

Carbide

Trim/Finish

.122"

10" BLADE-RIGHT
48-40-4160

6000

Carbide

Framing/Ripping

.122"

48-40-4162

6000

Carbide

Trim/Finish

.122"

48-40-4164

6000

Carbide

Trim/Finish

.122"

48-40-4166

6000

Carbide

Trim/Finish

.122"

48-40-4168

6000

Carbide

Non-Ferrous Metal Cut

.122"

10-1/4" BLADE-RIGHT
48-40-4170

6000

Carbide

Rip/Crosscut

.122"

48-40-4172

6000

Carbide

Trim/Finish

.122"

Includes diamond knockout
10mm arbor hole. All others have 5/8" arbor holes.
* Alternate Top Bevel (ATB) produces a high quality finish cut.
†

118

Extra Long Life
Fast Cutting
Straight Accurate Cuts
Regular Or Thin Kerf
Resists Bending And Twisting

HEAVY-DUTY
METAL AND FIBER CEMENT
SAW BLADES
6-1/2", 8" AND 14" DRY CUT METAL AND FIBER CEMENT SAW BLADES
APPLICATIONS
CATALOG
DIAMETER
TEETH
NUMBER
48-40-4005* 1 6-1/2" (165 mm)
60
48-40-40151 6-1/2" (165 mm)
48
48-40-4025* 1 6-1/2" (165 mm)
40
48-40-45152
8" (203 mm)
42
48-40-45202
8" (203 mm)
50
48-40-45053
14" (356 mm)
72
48-40-45103
14" (356 mm)
90

MAX. TOOTH
KERF
RPM CARBIDE THICKNESS
4200
YES
.075"
4200
YES
.063"
7000
YES
.063"
5000
YES
.073"
5000
YES
.073"
1800
YES
.084"
1800
YES
.084"

CUTS
FERROUS
METALS

CUTS
ALUMINUM
YES

CUTS
BRASS
YES

YES
YES

FIBER
CEMENT
YES

HOOK
ANGLE
3
0

YES
YES
YES
YES
YES

YES
YES

0
-3
0
10

YES

■ Special resin-flooded vibration dampening slots reduce blade noise and “chatter”,
producing cooler, more accurate cuts.
■ ATB (Alternate Tooth Bevel) design provides ideal balance between cutting performance
(speed/aggressiveness) and blade life.
■ Rake angle optimized for recommended application material and thickness.
■ Deep gullets provide rapid exit point for cut waste, provided faster cuts.
<>

Includes diamond knockout

* Alternate Top Bevel (ATB) produces a high quality finish cut.
1
2
3

Fits on Cordless Metal Cutting Saw models 6320-20 and 6320-21.
Fits on 8" Metal Cutting Saw model 6370-20.
Fits on 14" Dry Cut-Off Machine model 6190-20.

HEAVY-DUTY DIAMOND BLADES AND ABRASIVE CUTTING WHEELS
DRY CUTTING DIAMOND BLADES

Use on 7-1/4" and 8-1/4" circle saws or 7" and 9" grinders with appropriate Type 1 guards.
See page 155 for appropriate guard set-up.

PRECISION SHARPENED, CHROME PLATED, SMOOTH CUTTING

B
A
B

CATALOG
NUMBER

BLADE DIA.
INCHES

RIM
THICKNESS

DESCRIPTION

ARBOR HOLE INCHES

MAXIMUM
RPM

49-93-8020

.095

Continuous Rim

5/8", 7/8" or Diamond Knockout

7500

49-93-8025

.102

Continuous Rim

5/8", 7/8" or Diamond Knockout

7500

TYPE 1 PREMIUM ABRASIVE CUT-OFF WHEELS

TYPE 1 PREMIUM ABRASIVE CUT-OFF WHEELS FOR 7-1/4" CIRCULAR SAWS
High performance abrasive wheels specifically designed for use on 7-1/4" Circular Saws.
Premium quality abrasive formulations for cutting applications in metal and masonry.
CAT.
NO.
49-94-7050

DIA.
7"

THICKNESS
3/32"

ARBOR
DIA.
5/8"<>

49-94-7055

1/8"

5/8"<>

Includes diamond knockout

119

ABRASIVE
TYPE
Aluminum
Oxide
Silicon
Carbide

ABRASIVE
SPECS.
A24R
C24T

APPLICATION
GENERAL
PURPOSE-METAL
MASONRY

MAX. RPM
SPEED
8730

CASE
QTY.
25

8730

HEAVY-DUTY
T-SHANK ORBITAL JIG SAWS
■ Heavy-Duty All Metal
Gear Case
■ 4-Position Orbital
Selection Lever For
Fast Ripping Or
Precise Cutting
■ Patented Quik-Lok
Blade Change
System
■ Power Lock-On
■ 9.5' Rubber Cord
■ Counter Balance Mechanism For
Smooth Operation
■ Baffle Control With
10-Setting Dust
Blower Adjustment
■ 7-Setting Speed Dial
Control (500-3000
SPM)For Cutting A
Variety Of Materials
(Dial is on trigger on
model 6268-21)
■ Die Cast Aluminum Shoe For Strength
And Durability, With Plastic Shoe Cover
That Won't Mar Surfaces
■ Keyless Bevel Shoe Adjustment 45 Degrees In Both Directions
■ Built-in Dust Collection Port Allows
Attachment To Vacuum
■ Large Convenient On/Off Switch
■ Utilizes T-Shank Blades

6268-21
(KIT)
• VARIABLE SPEED TRIGGER
• 6.5 AMPS
• 0-3000 SPM

TOP HANDLE
ORBITAL
JIG SAW

6266-22
(KIT)
• POWERFUL 6.2
AMP MOTOR
• VARIABLE SPEED
CONTROL DIAL

EXCLUSIVE 6268-21 FEATURES
■ 6.5 Amp Milwaukee Built Motor
■ Variable Speed Trigger For Ultimate
Speed Control
■ LED Light For Best Visibility Of Cutting Line
■ Roller Blade Guide For Blade Stability
And Precision Cutting
■ 0-3000 Strokes Per Minute, Plus
Speed Dial Located In Trigger For
Repetitive Cuts.
■ 9-Position Dust Blower That Clears
Away Chips And Debris
■ Cushion Grip For Ultimate User Comfort
EXCLUSIVE 6266-22 AND 6276-21 FEATURES
■ 6.2 Amp
■ Low Position Roller Guide For Blade
Stability And Precision Cutting

BODY GRIP
ORBITAL
JIG SAW

6276-21
• POWERFUL 6.2
AMP MOTOR
• VARIABLE SPEED
CONTROL DIAL

SPECIFICATIONS
CATALOG
NUMBER

SPEED
TYPE

VOLTS

AMPS

STROKES
PER MINUTE

LENGTH
INCHES

WIDTH
INCHES

HEIGHT
INCHES

NET WGT.
LBS.*

SHIP. WGT.
LBS.

6268-21
VARIABLE TRIGGER
120 AC ONLY
6.5
0-3000
9.5
2-3/4
8-1/4
6.35
8.8
6266-22
VARIABLE DIAL
120 AC ONLY
6.2
500-3000
11-3/4
3
8-7/8
5.3
8.8
6276-21
VARIABLE DAIL
120 AC ONLY
6.2
500-3000
11-3/4
3
7-1/2
5.0
8.4
STANDARD EQUIPMENT: FOR 6268-21 AND 6266-22 Anti-Splintering Device, Two Accessory Blades, Plastic Shoe Cover and Impact Resistant Carrying Case. FOR 6276-21 Anti-Splintering Device, Two
Accessory Blades, Plastic Shoe Cover and Impact Resistant Carrying Case.
*Includes Cord

ACCESSORIES

6268-21
6276-21
6266-22

6266-21

ANTI-SPLINTERING DEVICE
PLASTIC SHOE COVER
VACUUM MANIFOLD AND HOSE

48-08-0531
48-08-0533
48-09-1040

48-08-0530
48-08-0532
48-09-1030

COMBINATION RIP AND CIRCLE GUIDE
IMPACT RESISTANT CARRYING CASE
RIP FENCE
STEEL CARRYING CASE

49-22-4250
48-55-6250

49-22-4245
-

USE WITH THESE TOOLS:

{

6256-6

49-22-4090
48-55-1077

120

DESCRIPTION
For clean cutting edge. 3 per package.
Prevents scratches on delicate surfaces. Quick and easy to mount on tool.
For vacuum assisted dust collection. Quick and easy to fasten on tool.
Keeps work piece and air clean of chips and dust.
Produces accurate parallel and circle cuts.
Conveniently stores saw and accessories. For 6266-22 and 6276-21 models only.
For accurate straight cuts. For 6256-6 only. (Optional equipment.)
Optional equipment. For 6256-6. Also for previous models 6245, 6246 and 6255.

HEAVY-DUTY
T-SHANK JIG SAW BLADES
■ BI-METAL:
Super hard wear resistant high speed steel (tooth area) laser welded to a flexible spring steel
backing material.
■ Benefit:
Retains tooth hardness at high temperatures for metal cutting applications. Bi-metal construction allows the blade to flex and absorb impact without breaking while cutting nail embedded
wood.
■ HIGH SPEED STEEL:
Tough durable tool steel blade with high tooth hardness.
■ Benefit:
Good general purpose metal cutting blade where blade flex or bending is minimal.
■ HIGH CARBON STEEL:
Tough durable carbon alloy blade with good tooth hardness and more flexibility than high
speed steel.
■ Benefit:
Excellent economical wood and plastic cutting blade with good flexibility.

T-SHANK BLADES FIT JIG SAWS 6268-21, 6266-6, 6266-21, 6276-6, 6267-20, 6267-21 AND OTHER POPULAR BRANDS
CATALOG QUANTITY
NUMBER PER PKG.

BLADE
MATERIAL*

TEETH
PER INCH

TOOTH
TYPE

LENGTH WIDTH
(INCHES) (INCHES)

RECOMMENDED USE

GENERAL PURPOSE
48-42-5300

Bi-Metal

Milled & Set

9/32

Fast cutting, nail embedded wood

48-42-5310

Bi-Metal

Milled & Set

9/32

Fast cutting, nail embedded wood

48-42-5390

Bi-Metal

Milled, Wavy Set

3/16

Scroll cutting in wood & metal

48-42-5200

High Carbon Steel

Milled & Set

9/32

Very fast rough cutting, wood

48-42-5220

High Carbon Steel

Milled & Set

9/32

Fast straight cutting, wood

48-42-5302

Bi-Metal

Taper Ground

9/32

Very fast clean cutting

48-42-5311

Bi-Metal

Taper Ground

9/32

Fast clean cutting

48-42-5385

Bi-Metal

Taper Ground

3/16

Scroll cutting in wood & laminates

48-42-5421

High Carbon Steel

Ground & Set

9/32

Very fast rough cutting

48-42-5500

High Carbon Steel

Taper Ground

9/32

Very fast clean cutting

48-42-5512

High Carbon Steel

Ground & Set

1/4

Very fast, rough curve cutting

48-42-5240

High Carbon Steel

Taper Ground

9/32

Clean cutting

48-42-5540

High Carbon Steel

Taper Ground

9/32

Reverse tooth, no top splinters

48-42-5640

High Carbon Steel

Milled, Wavy Set

5/32

Clean scroll cutting

48-42-5850

Bi-Metal

Milled & Set

9/32

Aluminum, non-ferrous metals

48-42-5190

Bi-Metal

Milled, Wavy Set

9/32

Thick metal over 1/4 inch thick

48-42-5192

Bi-Metal

Milled, Raker Set

5-1/4

9/32

Thick metal, tubing, etc.

48-42-5121

Bi-Metal

Milled, Wavy Set

9/32

Metal over 1/8 inch thick

48-42-5161

Bi-Metal

Milled, Wavy Set

9/32

Metal under 1/8 inch thick

48-42-5166

Bi-Metal

Milled, Wavy Set

5-1/4

9/32

Thin metal under 1/8 inch thick

48-42-5101

High Speed Steel

Milled, Wavy Set

9/32

Metal over 1/4 inch thick

48-42-5700

High Carbon Steel

Knife

—

9/32

Rubber & foam materials

WOOD CUTTING

METAL CUTTING

SPECIAL APPLICATION

5 PACK "T" SHANK BLADE ASSORTMENT
49-22-1178 includes blades 48-42-5121
48-42-5161
48-42-5190
48-42-5300
48-42-5310

5 PACK "U" SHANK BLADE ASSORTMENT
49-22-1168
Optional equipment. Consists of one each
blades Nos. 48-42-2120, 48-42-2160,
48-42-2190, 48-42-2300 and 48-42-2310
with 1/4" universal tang.

Metal Cutting
Metal Cutting
Metal Cutting
General Purpose
General Purpose

121

HEAVY-DUTY
U-SHANK JIG SAW BLADES
U-SHANK BLADES FIT PREVIOUS JIG SAW MODEL 6256-6 AND OTHER POPULAR BRANDS
CATALOG QUANTITY
BLADE
NUMBER PER PKG. MATERIAL*

TEETH
PER INCH

TOOTH
TYPE

LENGTH WIDTH
(INCHES) (INCHES)

RECOMMENDED USE

GENERAL PURPOSE
48-42-2300

Bi-Metal

Milled & Set

9/32

Fast cutting, nail embedded wood

48-42-2310

Bi-Metal

Milled & Set

9/32

Fast cutting, nail embedded wood

48-42-2390

Bi-Metal

Milled, Wavy Set

2-3/4

3/16

Scroll cutting in wood & metal

48-42-0200

High Carbon Steel

Milled & Set

9/32

Very fast rough cutting, wood

48-42-0220

High Carbon Steel

Milled & Set

9/32

Fast straight cutting, wood

48-42-2302

Bi-Metal

Taper Ground

9/32

Very fast clean cutting

48-42-2311

Bi-Metal

Taper Ground

9/32

Fast clean cutting

48-42-2385

Bi-Metal

Taper Ground

2-3/4

3/16

Scroll cutting in wood & laminates

48-42-0421

High Carbon Steel

Ground & Set

9/32

Very fast rough cutting

48-42-0500

High Carbon Steel

Taper Ground

9/32

Very fast clean cutting

48-42-0240

High Carbon Steel

Taper Ground

3-1/8

7/32

Clean cutting

48-42-0540

High Carbon Steel

Taper Ground

9/32

Straignt clean cutting

48-42-0640

High Carbon Steel

Taper Ground

9/32

Reverse tooth, no top splinters

48-42-0650

High Carbon Steel

Milled, Wavy Set

2-3/4

5/32

Clean scroll cutting

48-42-0850

Bi-Metal

Milled & Set

9/32

Aluminum, non-ferrous metals

48-42-2190

Bi-Metal

Milled, Wavy Set

3-5/8

9/32

Thick metal over 1/4 inch thick

48-42-2192

Bi-Metal

Milled, Raker Set

9/32

Thick metal, tubing, etc.

48-42-2120

Bi-Metal

Milled, Wavy Set

2-3/4

9/32

Metal over 1/8 inch thick

48-42-2160

Bi-Metal

Milled, Wavy Set

2-3/4

9/32

Metal under 1/8 inch thick

48-42-2166

Bi-Metal

Milled, Wavy Set

9/32

Thin metal under 1/8 inch thick

48-42-0101 ♦

High Speed Steel

Milled, Raker Set

2-3/4

9/32

Metal over 1/4 inch thick

48-42-0120

High Speed Steel

Milled, Wavy Set

2-3/4

9/32

Metal over 1/8 inch thick

48-42-0140

High Speed Steel

Milled, Wavy Set

2-3/4

9/32

Metal under 1/8 inch thick

48-42-0700

High Carbon Steel

Knife

—

3-5/8

9/32

Rubber & foam materials

48-42-0801

Carbide-Tipped

Grit

—

2-3/4

5/16

Ceramics, tile

WOOD CUTTING

METAL CUTTING

SPECIAL APPLICATION

♦ = Available in 1000 pack quantities. See your MILWAUKEE distributor or representative for further information.

JIG SAW BLADE SELECTION GUIDE
TYPE
OF
CUTTING
SHANK TYPE

STRAIGHT

CURVE/SCROLL

THICK
MATERIAL

THIN
MATERIAL

FINE FINISH

COARSE FINISH

WOOD
HARD & SOFT
WOOD
CHIPBOARD
LAMINATES
“U”
“T”
“U”
“T”
“U”
“T”
48-42- 48-42- 48-42- 48-42- 48-42- 48-420220 5220 0500 5302 0500 5500
0421 5240 2302 5500
0500 5300
0540 5421
2300 5500
0512 5385 0650 5512 2385 5385
0650 5512 0512 5640
2385 5640
0421 5300 0500 5302 0500 5500
0500 5302 2302 5500
2300 5421
2302 5500
0240 5240 0240 5240 0640 5540
2310 5310 2311 5311
2311 5311
2385 5385
0540 5240 0500 5240 0640 5540
2311 5311 0540 5302
2385
2302 5500
0200 5200 0421 5421 0421 5421
0421 5300
2300 5421

“U” = Universal shank blades

“T” = T-shank blades

METAL
PLASTICS
NAIL
SHEET
MILD
NON-FERROUS PLASTICS &
PLYWOOD
EMBEDDED
METAL
STEEL
METALS
FIBERGLASS
“U”
“T”
“U”
“T”
“U”
“T”
“U”
“T”
“U”
“T”
“U”
“T”
48-42- 48-42- 48-42- 48-42- 48-42- 48-42- 48-42- 48-42- 48-42- 48-42- 48-42- 48-420240 5240 2300 5300
2120 5121 0101 5101
0101 5101 0801 5311
2310 5310
2160 5161 2120 5121
0850
2160 5161
2311 5850
2190 5190
2385

5385

2390

5390

2390

5390

2390

5390

0512
0650

5512
5640

0500

5500

2300

5300

2120
2160
2166

5121
5161
5166

0101
2166
2190

5101
5166
5190

0101
0850

5101
5850

0850
2302

5302
5850

2310
2385

5310
5385

2310

5310

2160

5161

2120

5121

2120

5121

0640
0801
2311

5311
5540
5801

0540
2385

5240
5385

2310
2311

5310
5311

0540
2311

5240
5311

0220

5220

2300
2302

5300
5302

0200
0220
0801

5200
5220

122

2192

5192

2192

5192

RUBBER
RUBBER &
FOAM BOARD
“U”
“T”
48-42- 48-420700 5700

0700

5700

HEAVY-DUTY
ORBITAL FINISHING SANDERS

EXCLUSIVE 6016-6 AND 6017-6 FEATURES:
■ Uses 1/4 Of Standard 9" x 11" Sandpaper
■ Fast Finish Sanding–13,000 Orbits/Min.
1/16" Diameter Of Orbit
■ Ball Bearing Construction
■ Designed For One Hand Operation
■ Rocker Type On/Off Switch
■ Fast Sandpaper Change With Lever Type
Clamps
■ Built For Continuous Production Use
■ 8' 2-Wire Rubber Cord

6016-6

6017-6
• DUST BAG INCLUDED

EXCLUSIVE 6018-6 AND 6019-6 FEATURES:
■ Random Orbit Design
Features free floating sanding pad for
random rotation and a fine, swirl-free
finish. Ideal for all types of finish sanding.
■ Ball Bearing Construction
■ Engineered To Reduce Vibration
■ Dust Pick-Up With Collector Bag Provided
■ Rocker Type Switch With On/Off Guard
■ Uses Standard 5" Diameter Sanding Discs
With 8 Holes
■ 8' 2-Wire Rubber Cord

6018-6
• PSA PAD AND DUST BAG
INCLUDED

6019-6
• HOOK AND LOOP PAD
AND DUST BAG INCLUDED

SPECIFICATIONS
CATALOG
SANDPAPER
PAD
VOLTS
ORBITS PER MIN.
DIAMETER
NET WGT. SHIP WGT.
NUMBER
DESCRIPTION
REQUIRED
SIZE
AC ONLY
AMPS
(NO LOAD)
OF ORBIT
LBS.
LBS.
6016-6
WITHOUT DUST COLLECTOR
1/4 SHEET
4-1/4" x 4"
115
1.8
13,000
1/16"
2.9
3.3
6017-6
WITH DUST COLLECTOR
1/4 SHEET
4-1/4" x 4"
115
1.8
13,000
1/16"
2.8
3.5
6018-6
WITH DUST COLLECTOR
PSA–NO HOLE OR 8 HOLE
5"
115
1.8
12,000
3/32"
2.9
3.5
6019-6
WITH DUST COLLECTOR
HOOK AND LOOP–NO HOLE OR 8 HOLE
5"
115
1.8
12,000
3/32"
2.9
3.5
STANDARD EQUIPMENT: FOR 6016-6 - Orbital Finishing Sander. FOR 6017-6 - Orbital Finishing Sander, Dust Collector Bag and Punch Plate. FOR 6018-6 – Orbital Finishing Sander, PSA Pad and Dust
Collector Bag. FOR 6019-6 – Orbital Finishing Sander, Hook and Loop Pad and Dust Collector Bag.

ACCESSORIES
SANDPAPER FOR RANDOM ORBIT SANDERS
CATALOG
NUMBER
48-80-4300
48-80-4305
48-80-4310
48-80-4315
48-80-4320
48-80-4325*
48-80-4330*
48-80-4335*
48-80-4340*
48-80-4345*

GRIT
60
80
120
180
240
60
80
120
180
240

SANDPAPER
HOOK AND LOOP
5" WITH 8 HOLES
5" WITH 8 HOLES
5" WITH 8 HOLES
5" WITH 8 HOLES
5" WITH 8 HOLES
6" WITH 16 HOLES
6" WITH 16 HOLES
6" WITH 16 HOLES
6" WITH 16 HOLES
6" WITH 16 HOLES

*For use on previous models 6020-20 (6"),
6025-20 (5").

QUANTITY
PER PACK
5
5
5
5
5
5
5
5
5
5

DUST COLLECTOR BAG
48-09-0310 Keeps work area clean with constant dust
pick up. Zippered bag empties easily.
PUNCH PLATE
49-80-2050 Punctures attached
sandpaper allowing
for dust removal.

PSA REPLACEMENT PADS
49-36-7070
Pad Size 5" – 8 hole pad
HOOK AND LOOP
REPLACEMENT PADS
49-36-7075
Pad Size 5" – 8 hole pad
VACUUM HOSE
48-09-1020

ADAPTER, VACUUM HOSE
48-03-0100 For attaching 1-1/2" vacuum hose 48-09-1020.

123

For attaching to vacuum.

HEAVY-DUTY
4" BELT SANDER
AND ORBITAL SANDER
4" x 24" BELT SANDER WITH DUST BAG
■ Heavy-Duty 10.0 Amp Motor For Fast
Sanding and Continuous Use
■ Weight Is Centered Directly Over
Base For Control/ Balance
■ Belt Release Lever For Quick Belt Change
■ Rubber Coated Rear Pulley
For full traction under heavy pressure.
■ Impact Resistant Glass Reinforced Nylon
Construction
■ Large Dust Collector Bag
For constant, powerful dust pick-up.
Out of way–empties easily.
■ Sands Flush

5936
• 4" X 24" BELT SANDER
• 10 AMP, 1,400 SFPM
• DUST BAG INCLUDED

1/2 SHEET ORBITAL SANDER
■ Powerful 5.0 Amp Motor
For heavy sanding.
■ 12,000 Orbits /Min.
For fast removal, blemish free surfaces.
■ For Continuous Production Use
■ Designed For 1 Or 2 Hand Control
■ Impact Resistant Reinforced Nylon Housing
And Handles
■ Precision Engineered For Low Vibration

6010-6
• 1/2 SHEET ORBITAL SANDER
• 5 AMP, 12,000 ORBITS/MIN.

SPECIFICATIONS
ORBITS
BELT
CATALOG
PAD SIZE
BELT SIZE VOLTS
PER MIN.
SPEED
NUMBER
(INS.)
(INS.)
AC/DC
AMPS
(NO LOAD)
SFPM
5936
—
4
120
10.0
—
1400
6010-6
4-1/2 x 9-1/4
—
120
5.0
12,000
—
STANDARD EQUIPMENT: FOR 5936 – Sander and (1) 80 Grit Sanding Belt. FOR 6010-6 – Sander only.

DIAMETER
OF ORBIT
(INS.)
—
1/8

LENGTH
(INS.)
10-1/2
11-1/2

WIDTH
(INS.)
6-1/2
4-1/2

HEIGHT
(INS.)
16-1/2
7

NET
WGT.
(LBS.)
14.5
7.0

SHIP.
WGT.
(LBS.)
17.3
8.0

ACCESSORIES
BELT SANDER

ORBITAL SANDER

OPEN COAT SANDING BELTS FOR BELT SANDERS
CATALOG
NUMBER
49-37-4036
49-37-4060
49-37-4080
49-37-4100
49-37-4120

SIZE
(INS.)
4 x 24
4 x 24
4 x 24
4 x 24
4 x 24

BELTS
PER
PKG.
10
10
10
10
10

GRIT
TYPE
36 COARSE
60 MEDIUM
80 MEDIUM
100
FINE
120
FINE

USE
For fast sanding of wood and non-ferrous materials.
For general smoothness of wood or metal.
For general smoothness of wood or metal.
For fine smoothness of wood or metal.
For finish work on wood or metal.
SELF STICKING REPLACEMENT PADS (Optional)
Pads which accept adhesive-backed sandpaper are
standard equipment. It is your choice to use standard
paper with pad clamps or self stick paper.
49-22-0052 For 6010-6 Sander.
EXTRA FIRM BACKING PAD KITS
49-22-0043 For 6010-6 Sander.

124

(Optional)

DUST PICK UP KIT
(Optional)
48-09-0300 Kit snaps on and is ready for sanding in
seconds. Only for use with the No.
6010-6 sander.
DUST COLLECTOR BAG
42-16-0535 For model 5936.

HEAVY-DUTY
5" RANDOM ORBITAL SANDER

■ Powerful 5.5 Amp Motor
With Large 5/32" Orbit Diameter For Fast,
Aggressive Material Removal.
■ Convenient Paddle Switch and
3-Position Handle
Provides Comfort And Control.
■ All Ball and Roller Bearings
For Long Life.
■ Uses Pressure Sensitive Adhesive (PSA)
Sanding Discs

6125
• 5" DIA. (5/32" ORBIT DIA.)
• 5.5 AMPS, 10,000 ORBITS/MIN

SPECIFICATIONS
CATALOG
NUMBER

VOLTS
AC-DC

ORBITS PER
MINUTE
(NO LOAD)

AMPS

LENGTH
(INS.)

WIDTH
(INS.)

6125
120
5.5
10,000
12.0
5
STANDARD EQUIPMENT: 6125 – Includes three Sandpaper Discs (one each of 80, 120 and 180 grit) and 3/4" Wrench No. 49-96-4078.

HEIGHT
(INS.)

NET
WGT.
(LBS.)

SHIP.
WGT.
(LBS.)

5.0

6.0

ACCESSORIES
RANDOM ORBIT SANDER CONVERSION KITS
Convert your MILWAUKEE 4-1/2", 5" or 6" Sander/Grinder to a Random Orbit Sander.
Regular kits fit other competitive 4-1/2" and 5" Sander/Grinders.

RANDOM ORBIT SANDER PADS
Standard Pad (see A , B below) – Good for general purpose
flat sanding applications.

REGULAR
CAT. NO.
49-36-7000

KIT
SIZE
5"

THREAD
SIZE
5/8"-11

49-36-7010

5/8"-11

49-36-7015

1/2"-13

CONVERTS/MODELS
6140, 6141, 6142, 6148-6, 6149-6, 6151,
6149-20, 6153-20, 6154-20, 6155-20,
6156-20 and 6160-20
6145

TO
Standard Pad without dust pick-up holes

ITEM
A.
B.

CATALOG NO.
49-36-7030
49-36-7040

DESCRIPTION
5" Standard Pad
6" Standard Pad

Standard Pad without dust pick-up holes
Standard Pad without dust pick-up holes

PSA SANDPAPER DISC SELECTOR CHART
REGULAR
CAT. NO. QTY. CAT. NO.
48-80-1000 10 48-80-1035
48-80-1005 10 48-80-1040
48-80-1010 10 48-80-1045
48-80-1015 10 48-80-1050
48-80-1020 10 48-80-1055
48-80-1025 10 48-80-1060
48-80-1030 12
–
48-80-1100 10 48-80-1135
48-80-1105 10 48-80-1140
48-80-1110 10 48-80-1145
48-80-1115 10 48-80-1150
48-80-1120 10 48-80-1155
48-80-1125 10 48-80-1160
48-80-1130 12
–

WITH HOLES (5"–5 HOLES, 6"–6 Holes)
QTY.
50
50
50
50
50
50
–
50
50
50
50
50
50
–

CAT. NO. QTY.
48-80-1200 10
48-80-1205 10
48-80-1210 10
48-80-1215 10
48-80-1220 10
48-80-1225 10
48-80-1230 12
48-80-1300 10
48-80-1305 10
48-80-1310 10
48-80-1315 10
48-80-1320 10
48-80-1325 10
48-80-1330 12

CAT. NO.
48-80-1235
48-80-1240
48-80-1245
48-80-1250
48-80-1255
48-80-1260
–
48-80-1335
48-80-1340
48-80-1345
48-80-1350
48-80-1355
48-80-1360
–

QTY.
50
50
50
50
50
50
–
50
50
50
50
50
50
–

DIA.
5"
5"
5"
5"
5"
5"
5"
6"
6"
6"
6"
6"
6"
6"

GRIT
80
100
120
150
180
220
–
80
100
120
150
180
220
–

125

WT.
MATERIAL
D Aluminum Oxide
A
Silicon Carbide
A
Silicon Carbide
A
Silicon Carbide
A
Silicon Carbide
A
Silicon Carbide
–
D Aluminum Oxide
A
Silicon Carbide
A
Silicon Carbide
A
Silicon Carbide
A
Silicon Carbide
A
Silicon Carbide
–
–

APPLICATION
Rough sanding and stripping of painted and rusted surfaces.
Intermediate sanding and minor surface imperfections.
Fine sanding prior to staining, priming or sealing.
Assortment Pack containing two each of the above 5" discs.
Rough sanding and stripping of painted and rusted surfaces.
Intermediate sanding and minor surface imperfections.
Fine sanding prior to staining, priming or sealing.
Assortment Pack containing two each of the above 6" discs.

HEAVY-DUTY
ROUTERS

■ Patent Pending
Linear Depth
Adjustment
System With
Above-The-Table
Access
■ Fine Adjustment
Within 1/64"
■ 100% Sealed
Ball Bearing
Construction

5625-20
• 3-1/2 MAX HP EVS
PRODUCTION ROUTER

5625-20 FEATURES
■ 15.0 Amp, 3-1/2 Maximum Horsepower
Milwaukee Motor
■ 36-Speed Electronic Variable Speed
(10,000-22,000 RPM) With Soft Start
■ Electronic Feedback Circuitry Maintains
Speed And Power Under Load
■ Large Tactile Grip Side Handles For
Comfort And Control
■ Convenient Motor Lock Lever And Motor
Release Button For Secure, Accurate Cuts
■ Motor Contamination Shield
Minimizes contamination damage without
sacraficing airflow
5619-20 FEATURES
■ 11.0 Amp, 1-3/4 Maximum Horsepower
Milwaukee Motor (24,000 RPM)
■ Tactile Soft-Grip D-Handle
■ Multi-Position Tactile Side Handle For
Comfort And Control

5619-20
• 1-3/4 MAX HP
D-HANDLE ROUTER

MOTORS ONLY
5619-29 MOTOR

(Less Router Base)
For 1-3/4 Max HP
D-Handle Unit
Includes two 1-1/8"
collet wrenches,
1/2" collet, 1/4" collet.

5625-29 MOTOR

For 3-1/2 Max HP
EVS Production Unit
Includes two 1-1/8"
collet wrenches,
1/2" collet,.

SPECIFICATIONS
CATALOG
MAX
NO LOAD
COLLET
DEPTH ADJUSTMENT
SUB BASE
OVERALL
NET WGT.
SHIP. WGT.
NUMBER
VOLTS
H.P.
AMPS
SPEED RPM
CAPACITY
RANGE
DIAMETER
HEIGHT
LBS.
LBS.
5619-20
120 AC/DC
1.75
11.0
24,000
1/4", 1/2"
1-21/32"
6"
8-1/2"
9.2
11.5
5625-20
120 AC
3.5
15.0
10,000-22,000
1/4", 1/2"
1-21/32"
7"
9-1/4"
11.8
15.4
Standard Equipment: For 5619-20 Includes: D-Handle Router, Two 1-1/8" Collet Wrenches, 1/2" Collet, 1/4" Collet. For 5625-20: Production EVS Router, Two 1-1/8" Collet Wrenches, 1/2" Collet,
T-Handle Height Wrench and 2-1/2" Clear Sub-Base

126

HEAVY-DUTY
BODYGRIP® ROUTERS
■ Exclusive Tactile
BodyGrip® With
Adjustable
Handstrap
■ Patent Pending
Linear Depth
Adjustment
System With
Above-The-Table
Access
■ 100% Sealed
Ball Bearing
Construction
■ Multi-Position Tactile Grip Side Handles
For Comfort And Control
■ Durable Machined Aluminum Motor Housing
And Base

5616-20
• 2-1/4 MAX HP
EVS BODYGRIP® ROUTER

EXCLUSIVE 5616-20 & 5616-21 FEATURES
■ 2-1/4 Maximum Horsepower EVS
Milwaukee Motor
■ 13.0 Amp
■ Electronic Variable Speed (10,000 - 24,000
Rpm) With Soft-Start
■ Premium Motor Feedback Circuitry
Maintains Speed And Power Under Load
■ Motor Contamination Shield
Minimizes contamination damage without
sacraficing airflow.

5616-21
• 2-1/4 MAX HP
EVS BODYGRIP® ROUTER KIT

5615-20 & 5615-21 FEATURES
■ 1-3/4 Max Horsepower Milwaukee Motor
■ 11.0 Amp, 24,000 RPM

• 1-3/4 MAX HP
BODYGRIP® ROUTER

EXCLUSIVE 5615-21 & 5616-21 FEATURES
■ Integral RouterStation™
Case includes
removable base
for convenient,
reliable router
storage. Fastens
quickly and
securely to any surface.

5615-21

MOTORS ONLY
5615-29 MOTOR

(Less Router Base)
For 1-3/4 Max HP
BodyGrip® Unit
Includes two 1-1/8"
collet wrenches,
1/2" collet, 1/4" collet.

5616-29 MOTOR

For 2-1/4 Max HP
BodyGrip® Unit
Includes two 1-1/8"
collet wrenches,
1/2" collet, 1/4" collet.

5615-20

• 1-3/4 MAX HP
BODYGRIP® ROUTER KIT

SPECIFICATIONS
CATALOG
MAX
NO LOAD
COLLET
DEPTH ADJUSTMENT
SUB BASE
OVERALL
NET WGT.
SHIP. WGT.
NUMBER
VOLTS
H.P.
AMPS
SPEED RPM
CAPACITY
RANGE
DIAMETER
HEIGHT
LBS.
LBS.
5615-20
120 AC/DC
1.75
11.0
24,000
1/4", 1/2"
1-21/32"
6"
8-1/2"
8.8
10.8
5615-21
120 AC/DC
1.75
11.0
24,000
1/4", 1/2"
1-21/32"
6"
8-1/2"
8.8
14.8
5616-20
120 AC
2.25
13.0
10,000-24,000
1/4", 1/2"
1-21/32"
6"
10"
8.9
11.3
5616-21
120 AC
2.25
13.0
10,000-24,000
1/4", 1/2"
1-21/32"
6"
10"
8.9
14.9
Standard Equipment: For 5615-20 Includes: BodyGrip® Router, Two 1-1/8" Collet Wrenches, 1/2" Collet, 1/4" Collet. For 5615-21 Includes: Bodygrip® Router, Two 1-1/8" Collet Wrenches, 1/2" Collet,
®
1/4" Collet, Impact Resistant Carrying Case With RouterStation. For 5616-20 Includes: BodyGrip EVS Router, Two 1-1/8" Collet Wrenches, 1/4" Collet, 1/2" Collet, And T-Handle Height Adjustment
Wrench. For 5616-21 Includes: Bodygrip® Evs Router, Two 1-1/8" Collet Wrenches, 1/4" Collet, 1/2" Collet, T-Handle Height Adjustment Wrench, Impact Resistant Carrying Case With Routerstation™.

127

HEAVY-DUTY
ROUTER ACCESSORIES

TEMPLATE GUIDE KIT - 9 PIECE
49-54-0700
Kit includes case, 7 template guides
- 1 of each and 2 lock-nuts.

Note: Template guides must be
used with 1-3/16" sub-base

A
B

CATLOG NO.

PURPOSE

49-54-0710
49-54-0715
49-54-0720
49-54-0725
49-54-0730
49-54-0735
49-54-0740
44-40-0170

Dovetail 1/4"+ lock-nut
General Routing + lock-nut
Dovetail 1/2" & General Routing + lock-nut
General Routing + lock-nut
General Routing + lock-nut
Hinge Butt Routing + lock-nut
Lock Face Routing + lock-nut
Lock Nut For Template Guides

QTY
PKG*

(A)
INNER
DIM.

(B)
OUTER
DIM.

WEIGHT
(LBS.)

1
1
1
1
1
1
1
2

1/4"
9/32"
11/32"
13/32"
17/32"
5/8"
21/32"
–

5/16"
3/8"
7/16"
1/2"
5/8"
51/64"
3/4"
–

5/32"
5/16"
5/32"
5/16"
9/16"
9/16"
9/16"
–

5.6"
5.6"
5.6"
5.6"
5.6"
5.6"
5.6"
.3"

x
x
x
x
x
x
x
x

3.8"
3.8"
3.8"
3.8"
3.8"
3.8"
3.8"
1.4"

x
x
x
x
x
x
x
x

.8"
.8"
.8"
.8"
.8"
.8"
.8"
1.4"

0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.04

*Not availabe in Masterpacks

■
■
■
■
■
■

ROUTER EDGE GUIDE
49-54-1035

Tough all-metal construction for strength and durability.
Micro-fine adjustment dial ensures precise routing to within 1/128th.
Innovative guide design provides maximum capacity and consistent accuracy.
Extra-long mounting rods for maximum cut capacity (9" from board edge).
Extra-wide, steel guide fence with auxiliary mounting holes enhanced control and maximum capacity.
Large, comfortable set screws for comfort and convenience.

COLLET & NUT ASSEMBLIES

BODYGRIP BASE ASSEMBLY

For Milwaukee Routers; No's. 5615, 5616, 5619 and 5625.
48-66-1015
1/4" Collet & nut assemblies
48-66-1020
1/2" Collet & nut assemblies

48-10-5615

For all BodyGrip® units (5615 & 5616
series). Base includes BodyGrip® with
adjustable handstrap, 2-1/2" center hole
sub-base, two handles and motor lock
lever.

COLLETS FOR PREVIOUS MILWAUKEE ROUTERS
1.5 and 2.0 MAX. HP MODELS
For Milwaukee Routers; No's. 5610, 5620, 5650, 5660, 5670,
5680, 5681 and 5682.
48-66-0985
1/4" Collet
48-66-1000
3/8" Collet
48-66-1010
1/2" Collet
D-HANDLE BASE ASSEMBLY
48-10-5619
ROUTERSTATION™
48-55-5620

ABOVE-THE-TABLE DEPTH WRENCH
Durable router and accessory
storage unit and/or replace
ment base for router case
(48-55-5615). Permits router
storage with installed bit and
pre-set height adjustment.
Fastens quickly to any flat
surface.On-board collet
wrench and router bit storage.
(Patent pending.)

49-96-0370

3/8" Hex drive wrench for use with above-thetable depth adjustment system - all models.

For 1-3/4 max horsepower D-Handle units
(5619). Base includes D-Handle, 2-1/2"
center hole sub-base, one handle and
motor lock lever.

COLLET WRENCH
49-96-0365 1-1/8" Forged collet wrench
BASE ASSEMBLY
48-10-5625

For 3-1/2 max horsepower fixed base unit
(5625-20). Base includes two tactile grip,
removable handles, 2-1/2" center hole
sub-base and motor lock lever.

IMPACT RESISTANT CARRYING CASE
48-55-5615

Standard equipment for
5615-21 and 5616-21 Kits.
Impact resistant carrying case
with exclusive integral
RouterStation™
• Case features on-board
wrench and collet storage
• Removable base for
convenient, reliable router
storage

DOOR AND JAMB BUTT TEMPLATE KIT
49-54-0101
Includes case, template, link rail assemblies,
template nails, end gauges and hinge butt
guide No.49-54-0730 for use with MILWAUKEE
Routers. Will mortise any 6'6", 6'8" or 7' door
and any hinge size 2-1/2" to 5-1/2". Detailed
instructions included. Additional template
nails (12 per package) are available
(No. 49-54-0600).

128

SUB-BASES
Black

49-54-1040*
49-54-1045*

6" dia., 1-3/16" Center hole sub-base
6" dia., 2-1/2" Center hole sub-base
*For use with 5615, 5616 and 5619

Clear

49-54-1025**
49-54-1026**

7" dia., 2-1/2" Center hole clear sub-base
7" dia., 1-3/16" Center hole clear sub-base
**For use with 5625

■
■
■
■
■

Carbide And Carbide Tipped For Long Life
Precision Ground For Fast Accurate Cuts
Choice Of 1/4" And 1/2" Shanks
Superior Precision, Fastest Feed And Long Life
Cuts All Composition Material, Plywood,
Hardwood And Soft Wood
D

STRAIGHT BITS-TWO FLUTE
Catalog
Number
48-23-7040
48-23-7045
48-23-7050
48-23-7055
48-23-7056
48-23-7057
48-23-7065
48-23-7070
48-23-7075
48-23-7080
48-23-7085
48-23-7100
48-23-7105
48-23-7110
48-23-7115
48-23-7135
48-23-7137
48-23-7140
48-23-7141
48-23-7142
48-23-7143
48-23-7144
48-23-7145
48-23-7150
48-23-7160

Overall
Dia.
A
1/16"
1/8"
3/16"
1/4"
1/4"
1/4"
5/16"
3/8"
3/8"
1/2"
9/16"
3/4"
1/4"
1/4"
5/16"
3/8"
3/8"
1/2"
1/2"
1/2"
1/2"
1/2"
3/4"
3/4"
1"

HEAVY-DUTY
ROUTER BITS

Carbide Overall Shank
Height Length
Dia.
B
C
D
1/4"
1-5/8"
1/4"
3/8"
1-3/4"
1/4"
1/2"
2"
1/4"
3/4"
2-1/4"
1/4"
1"
2-1/2"
1/4"
1"
2-7/8"
1/4"
1"
2-1/2"
1/4"
1"
2-1/2"
1/4"
1-1/4" 2-11/16" 1/4"
1"
2-1/8"
1/4"
3/4"
2-1/8"
1/4"
3/4"
2-1/8"
1/4"
3/4"
2-3/8"
1/2"
7/8"
2-7/8"
1/2"
1"
2-3/4"
1/2"
1"
2-5/8"
1/2"
1-1/4"
2-7/8”
1/2"
1"
2-5/8"
1/2"
1-1/4"
2-7/8"
1/2"
1-1/2"
3-1/8"
1/2"
2"
4-1/8"
1/2"
2-1/2"
4-3/8"
1/2"
1"
2-1/2"
1/2"
1-1/4"
3"
1/2"
1-1/4"
3"
1/2"

C
B
A

Straight Bits-Two Flute
• Hook angle design for precise, clean
cuts. Relief designed for fast plunging.
• Use on CNC, other automatic routers,
hand-held and table-mounted routers.

B
A

Stagger Bits-One Flute
PILOT PANEL BITS (ONE AND TWO FLUTE) WITH DRILL POINTS
Catalog
Number
48-23-6001
48-23-6021
48-23-6041

Overall
Dia.
A
1/4"
3/8"
1/2"

Carbide
Height
B
3/4"
1"
1-1/4"

Overall
Length
C
2-1/4"
3"
3-3/4"

Shank
Dia.
D
1/4"
1/4"
1/2"

Pilot Panel Bits
• Self-starting drill-through point with pilot
acts as a guide for template work.
• Use on portable routers for template work.

• Combines balance of double fluted bit
with speed and versatility of single
flute bit.
• Use on CNC, other automatic routers,
hand-held and table-mounted routers.

No. of
Flutes
1"
2"
2"

Mortising Bits
• Deep center gullet provides maximum
material removal.
• Use with templates for setting butt hinges.
• Use on CNC, other automatic routers,
hand-held and table-mounted routers.

STAGGER BITS-ONE FLUTE (SOLID CARBIDE)
Catalog
Number
48-23-8075

Overall
Dia.
A
1/2"

Carbide
Height
B
2-1/8"

Overall
Length
C
4"

Shank
Dia.
D
1/2"

C
C
B

E
B

MORTISING BITS
Overall
Catalog
Dia.
Number
A
48-23-6101 1/2"
48-23-6105 5/8"
48-23-6110 3/4"
48-23-6115 1-1/4"
48-23-6120 1-1/4"

Carbide
Height
B
1/2"
1/2"
1/2"
1/2"
1/2"

Overall
Length
C
2"
2"
2"
2-1/8"
2-3/8"

F
A

Shank
Dia.
D
1/4"
1/4"
1/4"
1/4"
1/2"

"V" Veining Bits
• Solid micrograin carbide extends
cutting life.
• Creates double "V" groove to accent
furniture, cabinet doors, and millwork.
• Use on CNC, other automatic routers,
hand-held and table-mounted routers.

“V” VEINING BITS (SOLID CARBIDE)
Overall
Length
C
1-1/2"

Shank
Dia.
D
1/4"

Minor
Height
E
3/64"

Overall Carbide Overall
Catalog
Dia.
Height Length
Number
A
B
C
48-23-6401 1-1/4"
1/2"
2"
48-23-6441 1-1/4"
1/2"
2-1/4"
Replacement Bearing 49-54-0120

Shank
Dia.
D
1/4"
1/2"

Bearing
Dia.
E
1/2"
1/2"

Catalog
Number
48-23-7295

Overall
Dia.
A
1/4"

Carbide
Height
B
7/32"

E
A

Small
Dia.
F
3/16"

RABBETING BITS

C
B
E
A

Multi-Rabbeting Bits
MULTI-RABBETING BITS
Overall Carbide Overall
Catalog
Dia.
Height Length
Number
A
B
C
48-23-6125 1-3/8"
1/2"
2-1/4"
48-23-6130 1-3/8"
1/2"
2-1/4"
Replacement Bearing Set Kit 49-54-0130

Shank
Dia.
Rabbeting Depths
D
E
1/4" Flush, 1/8", 1/4", 5/16", 3/8", 7/16", 1/2"
1/2" Flush, 1/8", 1/4", 5/16", 3/8", 7/16", 1/2"

129

• Bearings included to cut rabbets of
varying depths.
• Creates smooth, precise cuts on both
surfaces of rabbet.
• Can be used as flush trimming bit.
• Wrench included for bearing changes.
• Use on hand-held and table-mounted
routers.

Rabbeting Bits
• Creates smooth, precise cuts on
both surfaces of rabbet.
• Bits cut 3/8" rabbet.
• Use on hand-held and table-mounted
routers.

■
■
■
■
■

HEAVY-DUTY
ROUTER BITS

ROUND NOSE BITS
Catalog
Number
48-23-7600
48-23-7605
48-23-7610
48-23-7630
48-23-7640
48-23-7650

Overall
Dia.
A
1/4"
3/8"
1/2"
3/4"
1/2"
1"

Carbide
Height
B
3/8"
3/8"
3/8"
7/16"
1-1/8"
1-1/4"

Overall Shank
Length
Dia.
C
D
2"
1/4"
1-13/16" 1/4"
1-13/16" 1/4"
2"
1/4"
2-13/16" 1/2"
2-13/16" 1/2"

Radius
r
1/8"
3/16"
1/4"
3/8"
1/4"
1/2"

Carbide
Height
B
5/16"
7/16"
1/2"

Overall
Length
C
1-3/4"
1-3/4"
2-1/4"

Shank
Dia.
D"
1/4"
1/4"
1/2"

B
r
A

Round Nose Bits
• Provides a precise, clean radius groove.
• Creates several styles of fluted millwork.
• Makes signs or cutting decorative designs in
cabinet doors.
• Use on CNC, other automatic routers,
hand-held and table-mounted routers.

V-GROOVING BITS
Overall
Catalog
Dia.
Number
A
48-23-7310 3/8"
48-23-7315 1/2"
48-23-7320 3/4"

Angle
AH
90°
90°
90°

V-Grooving Bits
• Cut deep or shallow "V" grooves.
• Makes signs and adding decorative accents to
furniture and plaques.
• Use on CNC, other automatic routers, hand-held
and table-mounted routers.
D

CHAMFER BITS
Overall Carbide
Catalog
Dia.
Height
Number
A
B
48-23-7200 1-1/2"
1/2"
48-23-7240 1-3/4"
5/8"
Replacement Bearing 49-54-0120

Overall Shank
Length
Dia.
C
D
2-3/16"
1/4"
2-9/16"
1/2"

Bearing
Dia.
Angle
E
AH
1/2"
45°
1/2"
45°

r
Overall Shank
Length
Dia.
C
D
2-3/16" 1/4"
2-3/16" 1/4"
2-3/16" 1/4"
2-3/16" 1/4"
2-3/16" 1/4"
2-3/16" 1/4"
2-1/2"
1/4"
2-1/2"
1/2"
2-5/8"
1/2"
2-3/4"
1/2"
2-7/8"
1/2"
2-7/8"
1/2"

Bearing
Dia.
E
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"

E
A

E
A
Radius
r
1/16"
1/8"
3/16"
1/4"
5/16"
3/8"
1/2"
1/4"
3/8"
1/2"
5/8"
3/4"

Chamfer Bits
• Creates a uniform chamfer on the edge of any
workpiece.
• Adjusts chamfer size by changing the height
of the bit.
• Use on hand-held and table-mounted routers.

Carbide
Height
B
29/32"
1-11/64"

C
C
B
r B

Overall Shank
Length
Dia.
C
D
2-9/16" 1/2"
2-13/16" 1/2"

Radius
r
1/4"
3/8"

Overall Shank
Length
Dia.
C
D
2-3/16" 1/4"
2-3/16" 1/4"
2-3/16" 1/4"
2-3/16" 1/4"
2-1/2"
1/4"

Bearing
Dia. Radius
E
r
3/8"
3/16"
3/8"
1/4"
3/8"
5/16"
3/8"
3/8"
3/8"
1/2"

BEADING BITS
Overall Carbide
Catalog
Dia.
Height
Number
A
B
48-23-7510 7/8"
1/2"
48-23-7520
1"
1/2"
48-23-7525 1-1/8"
1/2"
48-23-7530 1-1/4"
5/8"
48-23-7535 1-1/2"
3/4"
Replacement Bearing 49-54-0110

Rounding Over Bits
• Softens furniture edges with smooth round corner.
• Shear angle provides a clean, smooth cut.
• Use on hand-held and table-mounted routers.

HALF ROUND BITS
Overall
Catalog
Dia.
Number
A
48-23-7185
1"
48-23-7190 1-29/64"

ROUNDING OVER BITS
Overall Carbide
Catalog
Dia.
Height
Number
A
B
48-23-7400 5/8"
1/2"
48-23-7405 3/4"
1/2"
48-23-7408 7/8"
1/2"
48-23-7410
1"
1/2"
48-23-7420 1-1/8"
1/2"
48-23-7430 1-1/4"
5/8"
48-23-7435 1-1/2"
3/4"
48-23-7440
1"
1/2"
48-23-7445 1-1/4"
5/8"
48-23-7450 1-1/2"
3/4"
48-23-7455 1-3/4"
7/8"
48-23-7460
2"
1"
Replacement Bearing 49-54-0120

Beading Bits

Half Round Bits
• Creates fully rounded edge on dimensional
lumber.
• Creates half-round profile on furniture and
mouldings.
• Use on CNC, other automatic routers,
hand-held and table-mounted routers.

• Adds bead profile to furniture and millwork.
• Use on hand-held and table-mounted routers.

D
D
C

TRADITIONAL BEADING BITS
Overall Carbide Overall Shank
Catalog
Dia.
Height Length
Dia.
Number
A
B
C
D
48-23-7540
1"
11/16" 2-5/16" 1/4"
Replacement Bearing 49-54-0120

Overall Carbide Overall Shank
Catalog
Dia.
Height Length
Dia.
Number
A
B
C
D
48-23-7730 1-5/32"
5/8"
2-3/16" 1/4"
Replacement Bearing 49-54-0110

B
E
A

• Forms a single bead with a square shoulder.
• Matches mouldings in historic homes.
• Use on hand-held and table-mounted routers.

Cove and Bead Bits
• Creates sophisticated cove and bead design.
• Forms decorative mouldings.
• Use on CNC, other automatic routers, hand-held
and table-mounted routers.

CLASSICAL COVE AND BEAD BITS
Shank
Dia.
D
1/4"

Traditional Beading Bits
Minor
Height Radius
E
r
7/32"
1/8"

Bearing
Dia. Radius
E
r
1/2"
3/16"

COVE AND BEAD BITS

Overall Carbide Overall
Catalog
Dia.
Height Length
Number
A
B
C
48-23-7735 1-1/2"
5/8"
2-1/4"
Replacement Bearing 49-54-0120

r
E
A

Minor Large Small
Height Radius Radius
E
r
r1
7/32"
1/4"
5/32"

130

r
r1

C
B

Classical Cove and Bead Bits
• Forms decorative edge on tabletops, plaques,
and cabinetry.
• Use on hand-held and table-mounted routers.

■
■
■
■
■

HEAVY-DUTY
ROUTER BITS
D

COVE BITS
Overall Carbide Overall Shank Bearing
Catalog
Dia.
Height Length
Dia.
Dia. Radius
Number
A
B
C
D
E
r
48-23-7700 7/8"
1/2"
2-3/16" 1/4"
3/8"†
1/4"
48-23-7710 1-1/4"
1/2"
2-3/16" 1/4"
1/2"†† 3/8"
48-23-7720 1-3/8"
5/8"
2-3/16" 1/4"
3/8"†
1/2"
48-23-7725 1-3/8"
5/8"
2-1/2"
1/2"
3/8"†
1/2"
Replacement Bearing †49-54-0110 and ††49-54-0120

C
B
r
E
A

ROMAN OGEE BITS
Overall Carbide
Catalog
Dia.
Height
Number
A
B
48-23-7800 1-1/16"
1/2"
48-23-7810 1-3/8" 23/32"
48-23-7815 1-3/8" 23/32"
Replacement Bearing 49-54-0110

Overall Shank
Length
Dia.
C
D
2-3/16" 1/4"
2-3/8"
1/4"
2-9/16" 1/2"

Bearing
Dia. Radius
E
r
3/8"
5/32"
3/8"
1/4"
3/8"
1/4"

Overall Carbide Overall Shank
Catalog
Dia.
Height Length
Dia.
Number
A
B
C
D
48-23-6135 1-1/2"
5/8"
2-3/16" 1/4"
Replacement Bearing 49-54-0110

Bearing
Dia. Radius
E
r
3/8"
1/4"

Cove Bits

Roman Ogee Bits

• Creates a smooth, classic cove profile.
• Upward shear angle offers efficient, smooth cut.
• Use on hand-held and table-mounted routers.

• Profile adds look of elegance to any project.
• Change the profile by adjusting height of the bit.
• Use on hand-held and table-mounted routers.

OGEE FILLET BITS

Minor
Height Radius
E
r
13/64" 11/64"

• Profile includes small fillet at bottom of ogee
pattern.
• Use on hand-held and table-mounted routers.

Bore
Dia.
C
5/16"
5/16"
5/16"
5/16"
5/16"
5/16"

C
A

Overall
Length
C
2-3/8"
2-3/8"

Three Wing Slotting Cutters

Shank
Dia.
D
1/4"
1/2"

Stud
Height
E
1"
1"

• Creates precision slot for T-mouldings and
spline joints.
• For use with Milwaukee Slotting Cutter Arbor
48-23-8045 for 1/4" shanks and 48-23-8051
for 1/2" shanks.
• Use Milwaukee Slotting Cutter 48-23-8135 for
biscuit joining.
• Use on hand-held and table-mounted routers.

Carbide
Height
B
3/8"

Overall
Length
C
1-1/2"

Shank
Dia.
D
1/4"

B
A

Flush Trim Bit (Solid Carbide)

Flush Trim Bits (Two and Three Flute)

• Made from solid micrograin carbide for
extended cutting life.
• Cuts all plastic laminates quickly and cleanly.
• Self-piloting feature eliminates need for bearing.
• Use on portable routers and laminate trimmers.

• Trims cabinet laminate as well as pattern work.
• Two flute design for faster cutting and three
flute design for superior surface finish.
• Use on hand-held and table-mounted routers.
D

Bearing
Dia.
E
1/2"

B
A

Bearing
Dia.
Angle
E
AH
3/16"
7° Solid Carbide
1/2"
15°

BEVEL TRIM BITS
Shank
Dia.
D
1/4"
1/4"

C
AH

Shank
Dia.
D
1/4"

TOP BEARING FLUSH TRIM BITS

Overall
Length
C
1-1/2"
1-7/8"

A
C

Overall Carbide Overall Shank Bearing No. of
Catalog
Dia.
Height Length
Dia.
Dia. Flutes
Number
A
B
C
D
E
48-23-6510 3/8"
1"
2-13/16" 1/4"
3/8"†
2"
48-23-6515 3/8"
1/2"
2-5/16" 1/4"
3/8"†
2"
48-23-6521 1/2"
1"
2-13/16" 1/4"
1/2"††
2"
48-23-6541 1/2"
1"
3-1/4"
1/2"
1/2"††
2"
48-23-6545 1/2"
1-1/2"
3-5/8"
1/2"
1/2"††
2"
48-23-6550 1/2"
1"
2-13/16" 1/4"
1/2"††
3"
48-23-6555 1/2"
1"
3-1/4"
1/2"
1/2"††
3"
Replacement Bearing †49-54-0110 and ††49-54-0120

Overall Carbide
Catalog
Dia.
Height
Number
A
B
48-23-7195 1/4"
1/4"
48-23-7545 19/32"
9/32"
Replacement Bearing 49-54-0120

FLUSH TRIM BITS (TWO AND THREE FLUTE)

Overall Carbide Overall
Catalog
Dia.
Height Length
Number
A
B
C
48-23-6560 1/2"
1"
2-5/8"
Replacement Bearing 49-54-0115

Slotting Cutter Arbor
• Creates smooth, precise, accurate slots.
• For superior performance, use with Milwaukee
slotting cutters.
• Compatible with any slotting cutter with a 5/16"
arbor diameter.
• Use on hand-held and table-mounted routers.

FLUSH TRIM BIT (SOLID CARBIDE)
Overall
Catalog
Dia.
Number
A
48-23-7235 1/4"

SLOTTING CUTTER ARBOR
Arbor
Arbor
Catalog
Dia.
Height
Number
A
B
48-23-8045 5/16"
25/64"
48-23-8051 5/16"
25/64"
Replacement Bearing 49-54-0125

Double Fillet Ogee Bits
• Creates attractive edge profile to accent
furniture, cabinets and millwork.
• Use on hand-held and table-mounted routers.
D

THREE WING SLOTTING CUTTERS
Carbide
Height
B
1/16"
3/32"
1/8"
5/32"
3/16"
1/4"

Ogee Fillet Bits

Overall Carbide Overall Shank
Catalog
Dia.
Height Length
Dia.
Number
A
B
C
D
48-23-6140 1-3/8"
9/16" 2-5/16" 1/2"
Replacement Bearing 49-54-0110
Overall
Dia.
A
2"
2"
2"
2"
2"
2"

E
r

E
A

DOUBLE FILLET OGEE BITS

Catalog
Number
48-23-8101
48-23-8121
48-23-8131
48-23-8135
48-23-8140
48-23-8145

Top Bearing Flush Trim Bits
• Top-mounted bearings.
• Ideal for lettering or other template work.
• Use on hand-held and table-mounted routers.

131

E
A

A
AH

Bevel Trim Bits
• 48-23-7195 is made from solid micrograin
carbide for extended cutting life.
• Bits trim and produce bevel angles to give
finished look to all plastic laminates.
• Use on portable routers and laminate trimmers.

■
■
■
■
■

HEAVY-DUTY
ROUTER BITS
D

FLUSH AND BEVEL TRIM BITS (SOLID CABIDE)
Catalog
Number
48-23-7245

Overall
Dia.
A
1/4"

Carbide
Height
B
3/8"

Overall
Length
C
1-1/2"

Shank
Dia.
D
1/4"

Minor
Height
E
11/64"

Angle
AH
7°

DOVETAIL BITS
Catalog
Number
48-23-7740
48-23-7745
48-23-7750
48-23-7755

Overall
Dia.
A
3/8"
1/2"
1/2"
1/2"

Carbide
Height
B
3/8"
1/2"
1/2"
13/16"

Overall
Length
C
1-7/8"
1-7/8"
2-1/4"
2-3/4"

Shank
Dia.
D
1/4"
1/4"
1/2"
1/4"

Flush and Bevel Trim Bits

Angle
AH
9°
14°
14°
8°

(Solid Cabide)
• Designed to trim all plastic laminates with
straight edge or bevel with guide system.
• Use on portable routers and laminate
trimmers.
D

Dovetail Bits
• Creates smooth, intricate dovetail joints.
• Compatible with many popular
dovetailing jigs.
• Use on CNC, other automatic routers,
hand-held and table-mounted routers.
D

KEY HOLE BITS
Overall
Catalog
Dia.
Number
A
48-23-7237 25/64"

Carbide
Height
B
7/16"

Overall
Length
C
1-5/8"

Shank
Dia.
D
1/4"

Minor
Height
E
1/4"

Small
Dia.
F
3/16"

C
F

E B
B

A
Overall
Catalog
Dia.
Number
A
48-23-8060 1/8"
48-23-8065 1/4"
48-23-8070 1/2"

Carbide
Height
B
1/2"
1"
1-1/4"

Overall
Length
C
2"
2-1/2"
3"

Shank
Dia.
D
1/4"
1/4"
1/2"

• Creates key holes for hanging plaques and
shelves.
• Features chip breakers to reduce burning.
• Use on CNC, other automatic routers, handheld and table-mounted routers.
D

DOWN SPIRAL BITS-TWO FLUTE
Catalog
Number
48-23-8055

Overall
Dia.
A
1/4"

Carbide
Height
B
1"

Overall
Length
C
2-1/2"

Key Hole Bits

UP SPIRAL BITS-TWO FLUTE

Shank
Dia.
D
1/4"

Up Spiral Bits-Two Flute
• Effective chip removal with a cut unmatched
by standard straight bits.
• Flutes provide chip removal required in
production settings.
• Ideal for grooves, dadoes, mortises and
routing deep blind holes.
• Ideal for use on CNC, other automatic routers,
hand-held and table-mounted routers.
D

A
A

r
r1

Down Spiral Bits-Two Flute
TABLE EDGE AND HANDRAIL BITS
Overall Carbide Overall
Catalog
Dia.
Height Length
Number
A
B
C
48-23-7165 2-19/32" 23/32" 2-5/8"
Replacement Bearing 49-54-0125

Shank
Dia.
D
1/2"

Minor Large Small
Height Radius Radius
E
r
r1
9/32" 1-25/32" 13/64"

Angle
AH
10°

• Top surface chip-free routing where chip
removal is not a problem.
• Through cutting of material with
table-mounted router or a pin router.
• Use on CNC, other automatic routers, pin
routers, hand-held and table-mounted
routers.
D

C
B
AH

Table Edge and Handrail Bit
• Creates sturdy, attractive handrails for
staircases.
• Use on CNC, other automatic routers, handheld and table-mounted routers.
D

LOCK MITER BITS
Overall
Catalog
Dia.
Number
A
48-23-7239 2-3/4"

Carbide
Height
B
1-5/32"

Overall
Length
C
2-5/8"

Shank
Dia.
D
1/2"

r B

FINGER PULL DOOR LIP BITS
Catalog
Number
48-23-7760

Overall
Dia.
A
2"

Carbide
Height
B
1-1/4"

Overall
Length
C
2-3/4"

Shank
Dia.
D
1/2"

Small
Dia. Radius Angle
E
r
AH
3/4"
1/4"
25°

• Creates locking miter joints.
• Run one board vertically and run the piece
to be joined horizontally.
• Use on CNC, other automatic routers,
hand-held and table-mounted routers.

Overall Carbide Overall
Catalog
Dia.
Height Length
Number
A
B
C
48-23-8080 1-11/16" 11/16"
3"
48-23-8085 1-11/16" 23/32"
3"
Replacement Bearing 49-54-0125

Shank
Dia.
D
1/2"
1/2"

Minor Small
Height Dia. Radius
E
F
r
15/64" 1-5/16" 7/32"
15/64" 1-19/32" 13/64"

E C

F
B

Overall
Length
C
2-1/2"
2-1/2"
2-1/2"
2-1/2"

Shank
Dia.
D
1/2"
1/2"
1/2"
1/2"

48-23-6445

r
C

RAISED PANEL BITS
Overall Carbide
Catalog
Dia.
Height
Number
A
B
48-23-6445 2-3/4"
5/8"
48-23-6450 3-1/2"
1/2"
48-23-6455 3-1/2"
5/8"
48-23-6460 3-1/2"
5/8"
Replacement Bearing 49-54-0120

Finger Pull Door Lip Bits
• Creates finger pull grooves.
• Use on table-mounted routers.

MATCHED RAIL AND STILE BIT SETS

Lock Miter Bits

Minor Small Large Small
Height Dia. Radius Radius
E
F
r
r1
7/32"
N/A 35/64" 1/8"
5/32" 1-1/4"
N/A
N/A
5/64"
N/A
1-1/2"
N/A
7/32"
N/A 25/32" 5/32"

132

48-23-6450

48-23-6455

r1
48-23-6460

Raised Panel Bits
Matched Rail and Stile Bit Sets
• Create raised panel doors when combined
with a Milwaukee Raised Panel Bit.
• Shims included to ensure a perfect fit.
• Use on table-mounted routers.

• Creates splinter-free, smooth finish.
• For raised panels on doors and paneling.
• Use 1/2" height for 5/8" stock. Use 5/8"
height for 3/4" stock.
• For decorative tops, plaques, and moulding.
• Use on table-mounted routers.

HEAVY-DUTY
ELECTROMAGNETIC
DRILL PRESSES
MOTOR AND STAND COMBINATIONS
120 VOLT AC ONLY
■ Base Control Panel Includes Variable
Speed Adjusting For Motor
■ Solid State Electronic Switching
■ Feedback Speed Control
■ Computer Controlled Reverse
■ Full Wave Magnetic Holding Power
■ Forward/Reverse Control
■ Superior Cutting Tool Performance
■ Line Lock-Out
Prevents tool from operating should voltage
be restored to an interrupted line when
switch is locked in the "on" position.
■ Motor/Magnet Interlock
■ Automatic Base/Chip De-Mag
■ Automatic Electronic Soft Start
■ For Use On Any Flat Ferrous Material
1/2" And Thicker

4204-1
• INCLUDES 4253-1
MOTOR AND
4203 BASE

4206-1
• INCLUDES 4262-1
MOTOR AND
4203 BASE

ACCESSORIES
STEEL HAWG ® METAL CUTTERS
See page 137.

SPECIFICATIONS
TAP

*DRILL
POINT
PRESSURE
LBS.

REPLACEMENT
CHUCK
CATALOG
NUMBER

REPLACEMENT
CHUCK KEY
CATALOG
NUMBER

WEIGHT
LBS.

1/2"

5/8"-18

1650

48-66-1360

48-66-3280

3/4"

1"-14

1670

48-66-2085

48-66-3160

CAPACITY

VOLTS
AC
ONLY

AMPS

DRILL

4204-1

120

7.2

4206-1

120

12.5

CATALOG
NUMBER

* Drill point pressure on a 1" thick steel plate with the chuck mounted closest to the base.
Values for numbers 4204-1 and 4206-1 are with the base adjusted to the rearward position.

133

ARBORS
See page 138.

HEAVY-DUTY
ELECTROMAGNETIC DRILL PRESSES

MOTOR AND STAND COMBINATIONS
120 VOLT AC ONLY
■ Base Control Panel Includes Variable
Speed Adjusting For Motor
■ Solid State Electronic Switching
■ Feedback Speed Control
■ Computer Controlled Reverse
■ Full Wave Magnetic Holding Power
■ Forward/Reverse Control
■ Superior Cutting Tool Performance
■ Line Lock-Out
Prevents tool from operating should voltage
be restored to an interrupted line when
switch is locked in the "on" position.
■ Motor/Magnet Interlock
■ Automatic Base/Chip De-Mag
■ Automatic Electronic Soft Start
■ For Use On Any Flat Ferrous Material
1/2" And Thicker

4208-1
• INCLUDES 4297-1
MOTOR AND
4203 BASE

4209-1
• INCLUDES 4292-1

4210-1
• INCLUDES 4262-1

MOTOR AND
4203 BASE

MOTOR AND
4202 BASE

ACCESSORIES

SPECIFICATIONS
TAP

REPLACEMENT
CHUCK
CATALOG
NUMBER

REPLACEMENT
CHUCK KEY
CATALOG
NUMBER

WEIGHT
LBS.

1-1/4"

1"-14

1600

–

#3 Taper Socket

1-1/4"

1"-14

1600

–

#3 Taper Socket

3/4"

1"-14

1630

48-66-2085

48-66-3160

AMPS

DRILL

4208-1

120

12.5

4209-1

120

12.5

4210-1

120

12.5

CATALOG
NUMBER

STEEL HAWG ® METAL CUTTERS
See page 137.

*DRILL
POINT
PRESSURE
LBS.

CAPACITY

VOLTS
AC
ONLY

ARBORS
See page 138.

* Drill point pressure on a 1" thick steel plate with the chuck mounted closest to the base.
Values for 4208-1 are with the base adjusted to the rearward position.

134

HEAVY-DUTY
ELECTROMAGNETIC DRILL
MOTORS AND BASES

4202
BASE ONLY
• FIXED POSITION,

4203
BASE ONLY
• ADJUSTABLE

• 9" DRILL TRAVEL

POSITION,
• 11" DRILL
TRAVEL

■ Base Control Panel Includes Variable
Speed Adjusting For Motor
■ Solid State Electronic Switching
■ Feedback Speed Control
■ Computer Controlled Reverse
■ Full Wave Magnetic Holding Power
■ Forward/Reverse Control
■ Superior Cutting Tool Performance
■ Line Lock-Out
Prevents tool from operating should voltage
be restored to an interrupted line when
switch is locked in the "on" position.
■ Motor/Magnet Interlock
■ Automatic Base/Chip De-Mag
■ Automatic Electronic Soft Start
■ For Use On Any Flat Ferrous Material 1/2"
And Thicker

SPECIFICATIONS
Select one of these 4 MILWAUKEE motors for your No. 4202 or No. 4203 Electromagnetic Drill Stand.
These motors include reverse for compatibility with the Electromagnetic Drill Stand control panel.

CHUCK CENTER DISTANCE FROM BASE
MOTOR NO. 4253-1
Magnetic Stand 4202
Plate Forward 4203
Plate Back 4203

IN
1-1/4"
1-23/32"
31/32"

OUT
*
*
*

IN
1-23/32"
2-1/8"
1-3/8"

OUT
4-11/16"
5-3/32"
4-11/32"

IN
2-3/16"
2-9/16"
1-13/16"

OUT
4-3/8"
4-11/16"
3-15/16"

IN
2-3/16"
2-9/16"
1-13/16"

OUT
4-3/8"
4-11/16"
3-15/16"

MOTOR NO. 4262-1
Magnetic Stand 4202
Plate Forward 4203
Plate Back 4203
MOTOR NO. 4292-1
Magnetic Stand 4202
Plate Forward 4203
Plate Back 4203
MOTOR NO. 4297-1

4253-1
4262-1
• 600 NO LOAD RPM • 350 NO LOAD RPM

4292-1

4297-1

• TWO SPEED
• 750/375
NO LOAD RPM

• TWO SPEED
• 500/250
NO LOAD RPM

Magnetic Stand 4202
Plate Forward 4203
Plate Back 4203

IN = Closest to base OUT = Farthest away from base
* Motor 4253-1 has only one chuck position.
Stand 4203 is adjustable 3/4" in direction of base length and
20° right or left.
All models furnished with 6 ft. safety chain.

SPECIFICATIONS

DRILL STAND SPECS
CAPACITY

CATALOG
NUMBER

VOLTS
AC
ONLY

AMPS

NO
LOAD
RPM

DRILL

4253-1 ●
4262-1

120
120

6.2
11.5

600
350

1/2"
3/4"

4292-1
4297-1

120
120

11.5
11.5

750/375
500/250

1-1/4"
1-1/4"

* DRILL
POINT
PRESSURE
LBS.

CHUCK
OR
TAPER

REPLACEMENT
CHUCK
CATALOG
NUMBER

5/8"-18 † 1610/1650
1"-14 1630/1670

Chuck
Chuck

48-66-1360
48-66-2085

48-66-3280
48-66-3160

8.0
21.0

No. 3MT
No. 3MT

45-34-0110
45-34-0110

#3 Taper Socket
#3 Taper Socket

23.0
23.0

▲ TAP

1"-14
1"-14

1530/1600
1530/1600

REPLACEMENT
CHUCK KEY
CATALOG WEIGHT
NUMBER
LBS.

CAT.
NO.

HEIGHT WIDTH

LENGTH

WGT.
LBS.

4202

15"

4-1/4"

11"

41.0

4203

17-1/4"

4-1/4"

11"

49.0

● Drills except No. 4253-1 have dual mount gear case permitting reverse mounting of drill for close quarter work. † 5/8"-11 or 1/2"-13 taps not recommended.
▲ NOTE... To adapt a 3/4" capacity chuck to 1-1/4" Drills with No. 3 internal Morse Taper Socket specify Chuck and Arbor Kit No. 49-22-1550, which consists of Chuck No. 48-66-2000 and Arbor No.
48-07-0100. Extend chuck capacity to full drill capacity by using 1/2" reduced Shank Twist Drills shown in the MILWAUKEE catalog.
* Drill point pressure on a 1" thick steel plate with the chuck mounted closest to the base. Values listed are for the drill motor mounted on a No. 4202 base/No. 4203 base that is adjusted to the rearward position.

135

HEAVY-DUTY
COMPACT ELECTROMAGNETIC
DRILL PRESSES
■ Lightweight – Only 26.5 lbs.
■ Powerful 1.1 Max HP - 9.0 Amp
Milwaukee Motor – Enables drilling with
up to 1-1/2" diameter annular cutter and
2" depth of cut (D.O.C.).
■ High Strength Magnet – Ensures stability
and superior holding force during drilling.
■ Accepts 3/4" Diameter
Shank Annular Cutters
■ World Class
Cutting Capacity
• 1-1/2" Dia. Annular cutter
capacity with a 2" D.O.C.
• 1/2" Dia. Twist bit capacity
with a 4-1/4" D.O.C.
■ Simple Two-Button Control Panel
Located in back for easy accessibility.
■ Tool-Free, 2-Position Feed Handle
Easily mounts to either side to allow for
optimum drilling positions.
■ Ergonomically Designed Carrying Handle
Distributes weight evenly when carrying.
■ For Use On Any Flat Ferrous Material
3/8" And Thicker

9.0 amp motor,
1.1 max hp
On-board
wrench storage

4270-20
• 450 RPM

Right or left
side feed handle
mount

4270-21
• 450 RPM
Ergonomic
carrying handle

Large mushroom
motor stop button

System positively
ejects slugs
cut after cut

ACCESSORIES
IMPACT RESISTANT CARRYING CASE
48-55-4270 For the 4270-20. Carrying case has compartments to store annular cutters, spray bottle and hawgwash,
nylon saftey strap and the optional 1/2" drill chuck assembly.

Simple two button
control panel located
on back for
unobstructed operation

Up to 1-1/2"
diameter
annular cutter

Illuminated
rocker switch
for magnet

1/2" DRILL CHUCK ARBOR ASSEMBLY
48-66-2125 Easily converts 4270 mag press
arbor to accept up to 1/2" diameter
6" long twist drill bits.

Two coil magnet 2,300 lbs. dead lift (1" steel)

HSS ANNULAR CUTTERS

SPECIFICATIONS
CATALOG
NUMBER

VOLTS
AC ONLY

AMPS

SPEED
RPM

OVERALL
LENGTH

HEIGHT

NET WEIGHT
Lbs.

SHIP WEIGHT
Lbs.

4270-20

120

9.0

450

9-3/8"

15-1/3"

26.5

4270-21

120

9.0

450

9-3/8"

15-1/3"

26.5

STANDARD EQUIPMENT: For 4270-20 – Tool, Lubricant Spray Bottle, Nylon Safety Strap and Two Hex Wrenches. For 4270-21 – Tool,
Lubricant Spray Bottle, Nylon Safety Strap, Two Hex Wrenches and Impact Resistant Carrying Case.

136

1/2" to 2" diameter hole sizes available in
1" and 2" depths.
• 3/4" diameter shank annular cutter
• Unique tooth design-every other tooth
is double beveled
See page 137.

HEAVY-DUTY
STEEL HAWG® CUTTERS
AND HSS ANNULAR CUTTERS
THREADED STEEL HAWG CARBIDE TIPPED CUTTERS – 2" CUTTING DEPTH
Sizes 3/4" thru 6". Recommended for use with MILWAUKEE
Electromagnetic Drill Presses. Metric thread size M18 x 1.5, 4
Lead. Follow RPM recommendation available with cutters.

CATALOG
NUMBER
DIA.
49-57-0750
3/4"
49-57-0812 13/16"
49-57-0875
7/8"
49-57-0937 15/16"
49-57-1000
1"
49-57-1062 1-1/16"
49-57-1125 1-1/8"

CATALOG
NUMBER
49-57-1187
49-57-1250
49-57-1312
49-57-1375
49-57-1437
49-57-1500
49-57-1562
49-57-1625
49-57-1687
49-57-1750
49-57-1812
49-57-1875
49-57-1937
49-57-2000

DIA.
1-3/16"
1-1/4"
1-5/16"
1-3/8"
1-7/16"
1-1/2"
1-9/16"
1-5/8"
1-11/16"
1-3/4"
1-13/16"
1-7/8"
1-15/16"
2"

CATALOG
NUMBER
DIA.
49-57-2060 2-1/16"
49-57-2120 2-1/8"
49-57-2250 2-1/4"
49-57-2310 2-5/16"
49-57-2370 2-3/8"
49-57-2500 2-1/2"
49-57-2560 2-9/16"
49-57-2620 2-5/8"
49-57-2750 2-3/4"
49-57-2870 2-7/8"
49-57-3000
3"
49-57-3120 3-1/8"
49-57-3250 3-1/4"
49-57-3370 3-3/8"

CATALOG
NUMBER
DIA.
49-57-3500 3-1/2"
49-57-3620 3-5/8"
49-57-3750 3-3/4"
49-57-3870 3-7/8"
49-57-4000
4"
49-57-4120 4-1/8"
49-57-4250 4-1/4"
49-57-4370 4-3/8""
49-57-4500 4-1/2"
49-57-4620 4-5/8"
49-57-4750 4-3/4"
49-57-5000
5"
49-57-5500 5-1/2"
49-57-6000
6"

FOR USE WITH MILWAUKEE
ELECTROMAGNETIC DRILL PRESSES AND
DRILL STANDS
■ Two Styles: Threaded Or Quik-Lok With
Appropriate Arbor Assemblies
■ Carbide-Tipped Multiple Cutting Edges
MILWAUKEE steel hawg cutters are high
efficient carbide-tipped cutting tools.
Alternating inside and outside cutting edges
are carefully honed to cut holes rapidly with
great precision.
■ Hardened Carbide Tips
Last longer than regular twist drills. The steel
hawg cutters multiple cutting edges uniformly distribute cutting over a wider area than a
two flute twist drill tip.
■ Large Hole Cutters, Maximum 2" Depth,
Up To 6" Diameter For Steel Plate,
Stainless Steel, Cast Iron Or Aluminum
■ 3Times Faster Than Twist Drills In Steel,
Stainless Or Non-Ferrous Metals

HIGH SPEED STEEL (HSS) ANNULAR CUTTERS
1" CUTTING DEPTH
25 sizes available. From 1/2" to 2" diameter hole sizes, 1"
depth.
Not for use with
4270-20 or 42-70-21

EJECTOR PIN
SOLD SEPARATELY

CATALOG
NUMBER
49-59-0500
49-59-0562
49-59-0625
49-59-0687
49-59-0750
49-59-0812
49-59-0875
49-59-0937
49-59-1000

DIA.
1/2"
9/16"
5/8"
11/16"
3/4"
13/16"
7/8"
15/16"
1"

CATALOG
NUMBER
49-59-1062
49-59-1125
49-59-1187
49-59-1250
49-59-1312
49-59-1375
49-59-1437
49-59-1500
44-60-1720

DIA.
1-1/16"
1-1/8"
1-3/16"
1-1/4"
1-5/16"
1-3/8"
1-7/16"
1-1/2"
Ejector
Pins*

CATALOG
NUMBER
49-59-1562
49-59-1625
49-59-1687
49-59-1750
49-59-1812
49-59-1875
49-59-1937
49-59-2000

DIA.
1-9/16"
1-5/8"
1-11/16"
1-3/4"
1-13/16"
1-7/8"
1-15/16"
2"

* 2 Per Pack

2" CUTTING DEPTH
25 sizes available. From 1/2" to 2" diameter hole sizes,
2" depth.

1" AND 2" DEPTH ANNULAR CUTTERS
FEATURING 3/4" SHANK
■ Fit Directly Into Milwaukee’s 4270-20
Compact Magnetic Drill Stand
■ Use Arbor 49-57-0025, To Fit Cutters Into
Milwaukee’s Large Stands 4208-2 and
4209-1
■ 3/4" Diameter Shank – Industry standard
■ Unique Tooth Geometry – Allows for better
centering and faster cutting.
■ Thin Wall Design – Enables cutters to cut
faster and more efficiently by removing less
material during drilling.
■ Ejector Pins Can Be Used On All
Diameters. (44-60-1720 for 1" depth
and 44-60-1721 For 2" depth.) Ejector pin
sold separately.
■ Ejector Pin Extends 1/2" Beyond Tooth
Tip – Allows for easier / faster location of
pin on hole.
■ Flute Design – Shorter flute design allows
chips to fall freely from cutter.

Not for use with
4270-20 or 42-70-21
CATALOG
NUMBER
DIA.
49-59-2050 1/2"
49-59-2056 9/16"
49-59-2063 5/8"
49-59-2069 11/16"
49-59-2075 3/4"
49-59-2081 13/16"
49-59-2089 7/8"
49-59-2094 15/16"
49-59-2100
1"

CATALOG
NUMBER
49-59-2106
49-59-2113
49-59-2119
49-59-2125
49-59-2131
49-59-2138
49-59-2144
49-59-2150
44-60-1721

DIA.
1 1/16"
1 1/8"
1 3/16"
1 1/4"
1 5/16"
1 3/8"
1 7/16"
1 1/2"
Ejector
Pins*

CATALOG
NUMBER
49-59-2156
49-59-2163
49-59-2169
49-59-2175
49-59-2181
49-59-2188
49-59-2194
49-59-2200

DIA.
1 9/16"
1 5/8"
1 11/16"
1 3/4"
1 13/16"
1 7/8"
1 15/16"
2"

* 2 Per Pack
EJECTOR PIN
SOLD SEPARATELY

137

THIN
WALL
DESIGN

ENLARGED
VIEW
OF DOUBLE
BEVELED TOOTH

UNIQUE TOOTH
GEOMETRY
(Every other tooth is
double beveled)

HEAVY-DUTY
STEEL HAWG CUTTERS AND ARBORS

H E A V Y - D U T Y
®

FOR USE WITH MILWAUKEE ELECTROMAGNETIC
DRILL PRESSES AND STATIONARY DRILL PRESSES

QUICK CHANGE ARBOR ASSEMBLIES FOR TANG DRIVE STEEL HAWG CUTTERS
Allows the use of tang drive steel hawg cutters with the large magnetic drill motors.
NO. 3 MORSE TAPER QUICK
CHANGE ARBOR ASSEMBLY
49-57-0012
• For use on
motors 4292-1
and 4297-1.

NO. 3 MORSE TAPER QUICK
CHANGE WITH CHIP BREAKER
49-57-0013
• Automatic chip breaker
feature clears drilling
work area of long,
spiraling chips.

• Oil hose and
hand pump
included.

• For use on motors
4292-1 and 4297-1.

3/4" STRAIGHT SHANK QUICK
CHANGE ARBOR ASSEMBLY
49-57-0032
• For use on motor
4262-1.
• Oil hose and
hand pump
included.

• Oil hose and
hand pump included.

ARBOR ASSEMBLIES FOR THREADED SHANK STEEL HAWG CUTTERS
(Metric thread size M 18 x 1.5, 4 Lead)
3/4" SHANK ARBOR ASSEMBLY
49-57-0030
• For use on
Motor 4262-1.

NO. 3 MORSE TAPER ARBOR ASSEMBLY
49-57-0010
• For use on Motor
4292-1 and 4297-1.

• Oil hose and
hand pump
included.

SEE PAGE 61
FOR ONE-PIECE
STEEL HAWG
CUTTERS

HAWG WASH®
49-32-0081
Twelve 16 oz. bottles per case (Sold only in
case lots)
ELIMINATE CUTTING FLUID EXPERIMENTATION – USE HAWG WASH WITH STEEL HAWG
CUTTERS. Hawg Wash is a water soluble
chemical fluid concentrate containing stable
sulphur and chlorine additives. This product is
designed for extreme pressure applications
(tough alloys and severe operations) but is also
excellent for general machining assignments.
Hawg Wash is very efficient due to its combination of high cooling and strong lubricating characteristics. One 16 oz. bottle makes one gallon
of solution. Proper mixing of concentrate
requires mixing the concentrate into the water.

ARBOR WRENCH SET
49-96-0010 Necessary to disassemble
arbor body.

HAWG WASH HAND PUMP
44-46-0090

HAWG WASH HAND PUMP OIL HOSE
43-75-0010

#3 MORSE TAPER ASSEMBLY
49-57-0025
• For use on Motor 4292-1, 4297-1.
#3 Morse Taper Assembly will allow
3/4" Weldon® Style Shank cutters to
be used with Milwaukee’s large
magnetic drill stands.
OIL HOSE AND HAND
PUMP SOLD
SEPARATELY

• Oil hose and hand pump
NOT included.

QUICK CHANGE TANG DRIVE STEEL HAWG CUTTERS
FOR USE WITH QUICK CHANGE ARBOR ASSEMBLIES ABOVE.
•
•
•
•
•

Carbide-tipped cutters penetrate metals three times faster, with less pressure and better results than twist drills.
No prepunching or pilot holes.

Cut accurately.
Minimize stock removal, leave a reamlike finish and have a maximum cutting depth of 1".
These cutters fit directly into the 4245 Steel Hawg boring machine or can be used on
electromagnetic drill motors with the arbor assemblies above.
CATALOG
NUMBER
49-57-0251
49-57-0564
49-57-0626
49-57-0689
49-57-0752
49-57-0814
49-57-0877
49-57-0939
49-57-1002

DIAMETER
1/2"
9/16"
5/8"
11/16"
3/4"
13/16"
7/8"
15/16"
1"

CATALOG
NUMBER
49-57-1064
49-57-1127
49-57-1189
49-57-1252
49-57-1314
49-57-1377
49-57-1439
49-57-1502
49-57-1564

DIAMETER
1-1/16"
1-1/8"
1-3/16"
1-1/4"
1-5/16"
1-3/8"
1-7/16"
1-1/2"
1-9/16"

CATALOG
NUMBER
49-57-1627
49-57-1689
49-57-1752
49-57-1814
49-57-1877
49-57-1939
49-57-2002

DIAMETER
1-5/8"
1-11/16"
1-3/4"
1-13/16"
1-7/8"
1-15/16"
2"

138

KEY DRIVE STEEL HAWG CUTTERS
(FOR DISCONTINUED 4240 ONLY)
Available in 26 sizes, from 1/2" to 2" diameters as
shown below. All cutters have a maximum cutting
depth of 1".
CATALOG
NUMBER
49-57-0250
49-57-0563
49-57-0625
49-57-0688
49-57-0751
49-57-0813
49-57-0876
49-57-0938
49-57-1001
49-57-1063
49-57-1126
49-57-1188
49-57-1218

DIAMETER
1/2"
9/16"
5/8"
11/16"
3/4"
13/16"
7/8"
15/16"
1"
1-1/16"
1-1/8"
1-3/16"
1-7/32"

CATALOG
NUMBER
49-57-1251
49-57-1313
49-57-1376
49-57-1438
49-57-1501
49-57-1563
49-57-1626
49-57-1688
49-57-1751
49-57-1813
49-57-1876
49-57-1938
49-57-2001

DIAMETER
1-1/4"
1-5/16"
1-3/8"
1-7/16"
1-1/2"
1-9/16"
1-5/8"
1-11/16"
1-3/4"
1-13/16"
1-7/8"
1-15/16"
2"

HEAVY-DUTY
13.0 AMP 8" METAL CUTTING SAW

6370-20

6370-21 (KIT)
➏

➍

➌

➎

➊

➋

■ Durable Magnesium Blade Shield
Deflects Hot Metal Chips And Sparks ➊
■ Integral Chiptank Efficiently Collects
Waste For Easy Clean-Up ➋
■ 2-9/16" Depth Of Cut For One-Pass
Through Most Metal Stud, Grating,
Panel And Decking ➌
■ Exclusive Quick-Release Blade Shield
Latch For Convenient Chip Disposal
And Blade Changes ➍
■ Convenient Guard Retraction Lever For
Plunge Cuts ➎
■ Overload Protection Switch ➏
Protects the motor from overloading
and premature motor failure.
■ Dry Cut Technology Provides Faster,
Cleaner, More Affordable Metal Cutting
■ Powerful 13.0 Amp, 3700 Rpm Motor
Optimized For Metal Cutting
■ Heavy-Duty 22.0 Amp Switch
■ Extra-Long 15', Extra-Thick Rubber
Cordset
■ Tactile-Grip Front And Rear Handles
Enhance Comfort And Control
■ Durable, Rust-Resistant, Stainless Steel
Shoe Provides Smooth, Accurate Cuts
■ Premium Cermet-Tipped Metal Cutting
Blade Cuts Faster, Cleaner, Longer Than
Other Carbide-Tipped Or Friction Blades
■ Exclusive Sight-line And Blade Point-OfEntry Indicators For Straight Accurate
Cuts And Extended Blade Life
■ Convenient Cut Depth Adjustment Lever
■ Convenient On-Board Blade Wrench
Storage

SPECIFICATIONS
CATALOG
BLADE
NO LOAD SPEED
DEPTH OF CUT
NET WEIGHT LBS.
SHIP. WEIGHT
NUMBER
SIZE
VOLTS
AMPS
RPM
ARBOR
AT 90°
w/ BLADE & CORD
LBS.
6370-20
8"
120 AC
13.0
3700
5/8"
2-9/16"
13.7
16.0
6370-21
8"
120 AC
13.0
3700
5/8"
2-9/16"
13.7
25.4
STANDARD EQUIPMENT: FOR 6370-20 – 8" Metal Cutting Circular Saw, Metal Cutting Blade 48-40-4515 and Hex Blade Wrench. FOR 6370-21 – 8" Metal Cutting Circular Saw, Metall Cutting Blade 4840-4515, Hex Blade Wrench and Impact Resistant Carrying Case.

ACCESSORIES

RIP FENCE KIT
49-22-4146
Includes two thumb screws.
CERMET-TIP METAL CUTTING SAW BLADES
See page 119 for Metal cutting blades.
HEX BLADE WRENCH
49-96-0345
Standard equipment with 6370-20
and 6370-21.

BLADE WRENCH
49-96-6205
IMPACT RESISTANT CARRYING CASE
48-55-0045
Standard equipment with 6370-21.

139

"Y" GREASE 1 LB. CAN (OR) 6 OZ. TUBE
49-08-5275 (Can)
49-08-5270 (Tube)

HEAVY-DUTY
14" ABRASIVE CUT-OFF MACHINES

5.4
MAX HP!
3900 RPM!

6180-20
• 5.4 MAX HP

6180-20 FEATURES
■ Powerful 5.4 Max Horsepower 15 Amp
Motor Can Handle the Toughest
Application
■ Heavy-Duty Cast Aluminum Base With
1/4" Reinforced Steel Plate To Prevent
Warping And Provide Additional Strength.
■ Quick Release And Adjustable Vise And
3-Position Fence
3/8" thick metal vise and fence holds work
securely and firmly
■ 45˚ And 90˚ Markings
Six markings in base make it easy to set up
vise for 90˚ or 45˚ cuts for all three fence
positions.
■ Horizontal D-Handle
Provides optimal comfort on the ground or on
a bench.
■ Exclusive Quick Change Tool-Free System
Vise, fence and abrasive wheel removal
require no tools. The only tool-free cut-off
machine available today!
6176-20 FEATURES
■ High Powered 3.2 Max Horsepower,
15 Amp Motor
Ideal for cutting dry wall track, light gauge
steel studs, threaded rod, Unistrut™, EMT™,
pipe, rebar and more.
■ Heavy-Duty Cast Iron Base
Can withstand daily job-site abuse.
■ Quick Release Locking Vise
Securely holds material while providing fast
and efficient adjustments.
■ Chain Lock-Down And Large
Carrying Handle
For Easy Portability

6176-20
• HEAVY-DUTY CAST
IRON BASE
• 3.2 MAX HP

SPECIFICATIONS

90° CAPACITIES

CATALOG
WHEEL
MAXIMUM
NO LOAD
ARBOR
O.D. PIPE
SQUARE
NUMBER
SIZE
VOLTS
AMPS
HORSEPOWER
RPM
SIZE
DIAMETER
STOCK
6176-20
14"
120 AC/DC
15.0
3.2
3900
1"
5"
5"
6180-20
14"
120 AC/DC
15.0
5.4
3900
1"
5-3/8"
5"
STANDARD EQUIPMENT: FOR 6176-20 — Includes Tool, 14” Abrasive Wheel and Hex Wrench 49-96-6176. 6180-20 — Includes Tool and 14” Abrasive Wheel.

NET WGT.
LBS.
47.5
49.5

SHIP. WGT.
LBS.
51.3
55.0

ACCESSORIES – PREMIUM ABRASIVE CUT-OFF WHEELS
High performance abrasive wheels specifically designed for use on Stationary (chop saws) and Hand Held (Gas/Electric Saws) machines.
Premium quality, abrasive, formulations for cutting applications in metal and masonry. Ideal for all gauges of drywall track, rebar, conduit,
pipe and channels. Use metal stud cutting blade, 49-94-1410, for drywall track.
TYPE 1 PREMIUM ABRASIVE CUT-OFF WHEELS FOR STATIONARY ABRASIVE CUT-OFF MACHINES (Not intended to be used on hand-held cut-off machines)
CATALOG
ARBOR
ABRASIVE
MAX.
NUMBER
DIA. THICKNESS
DIA.
ABRASIVE TYPE
SPECIFICATION
APPLICATION
SPEED
QTY.
49-94-1220
12"
3/32"
1"
Aluminum Oxide
A36P
General Purpose-Metal
5095 RPM
10
49-94-1405
14"
3/32"
1"
Aluminum Oxide
A36P
General Purpose-Metal
4365 RPM
5
49-94-1410
14"
3/32"
1"
Aluminum Oxide
A36P
Metal Stud
4365 RPM
10
49-94-1415
14"
3/32"
1"
Aluminum Oxide
A36P
General Purpose-Metal
4365 RPM
5

WRENCHES
49-96-0225
49-96-4125

Hex Wrench
Open End Wrench

FLANGES
43-34-0780
43-34-0785
44-40-0605
44-40-0750

Top Flange
Back Flange
Flange Nut 20mm
Flange Nut 1"

TYPE 1 PREMIUM ABRASIVE CUT-OFF WHEELS FOR GAS/ELECTRIC HAND HELD CUT-OFF MACHINES (Not intended to be used on stationary cut-off machines)
CATALOG
ARBOR
ABRASIVE
MAX.
NUMBER
DIA. THICKNESS
DIA.
ABRASIVE TYPE
SPECIFICATION
APPLICATION
SPEED
QTY.
49-94-1270
12"
1/8"
20MM
Aluminum Oxide
A24R
General Purpose-Metal
6360 RPM
10
49-94-1275
12"
1/8"
1"
Aluminum Oxide
A24R
General Purpose-Metal
6360 RPM
10
49-94-1280
12"
1/8"
20MM
Silicon Carbide
C24T
Masonry
6360 RPM
10
49-94-1285
12"
1/8"
1"
Silicon Carbide
C24T
Masonry
6360 RPM
10
49-94-1470
14"
1/8"
20MM
Aluminum Oxide
A24R
General Purpose-Metal
5400 RPM
10
49-94-1475
14"
1/8"
1"
Aluminum Oxide
A24R
General Purpose-Metal
5400 RPM
10
49-94-1480
14"
1/8"
20MM
Silicon Carbide
C24T
Masonry
5400 RPM
10
49-94-1485
14"
1/8"
1"
Silicon Carbide
C24T
Masonry
5400 RPM
10

140

HEAVY-DUTY
14" DRY CUT-OFF MACHINE
■ Dry Cut Technology-Cuts On Average 3
Times Faster Than Abrasive Machines
■ Cost 1-1/2 Times Less Than An Abrasive
Cut-off Machine To Operate

6190-20
• 4.8 MAX HP

■ Cuts Fast With Virtually No Sparks Or
Burrs
■ Heavy-Duty Cast Aluminum Base With
1/4" Reinforced Steel Plate To Prevent
Warping and Provide Additional
Strength
■ No Tools Required
For adjusting vise and fence.
■ Quick Release
and Adjustable
Vise and 3Position Fence
3/8" thick metal
vise and fence
holds work
securely and
firmly
■ 45˚ and 90˚
Markings
Six markings in
base make it
easy to set up
vise for 90˚ or 45˚
cuts for all three
fence positions
■ Horizontal D-Handle
Provides optimal comfort on the ground or
on a bench.

4.8
MAX HP!
1500 RPM!

SPECIFICATIONS

90° CAPACITIES

CATALOG
WHEEL
MAXIMUM
NO LOAD
NUMBER
SIZE
VOLTS
AMPS
HORSEPOWER
RPM
6190-20
14"
120 AC/DC
15.0
4.8
1500
STANDARD EQUIPMENT: FOR 6190-20 — Includes Tool, 14" 72 tooth carbide tipped blade and hex key.

ARBOR
SIZE
1"

O.D. PIPE
DIAMETER
5-3/8"

SQUARE
STOCK
5"

NET WGT.
LBS.
49.5

SHIP. WGT.
LBS.
55.0

ACCESSORIES
14" ENDURANCE BLADES
Designed to reduce vibration for smoother, quieter cuts. Reduces heat, sparks and noise.
General purpose ferrous metal blade. Ideal for black pipe, channel, angle iron, tubing (square, rectangular and round),conduit, threaded
rod and unistrut.
CATALOG
NUMBER

NUMBER
OF TEETH

MAX
RPM

TOOTH
MATERIAL

DESCRIPTION

KERF
THICKNESS

48-40-4505

1800

Carbide

General Purpose Dry Cut Metal Cutting

.086"

48-40-4510

1800

Carbide

General Purpose Dry Cut Metal Cutting

.086"

Ideal for light gauge ferrous metal applications.

141

HEAVY-DUTY
BANDFILE

■ Grind, Deburr, Blend, Clean Polish, Surface,
Condition
■ Powerful Milwaukee Quiet 5.5 Amp Motor
■ 1/2" x 18" Contact Arm
■ 180° Tool-Free Adjustable Head
■ 3-Position Side Handle
■ On/Off Paddle Switch

6101-6

Grind and deburr ends of metal stock.

Strap polishing using contact arm 48-08-0290.

Effective in sanding hard to reach places on wood
and other non-metallic surfaces.

SPECIFICATIONS
CATALOG
NUMBER
6101-6

VOLTS
AC
120

AMPS
5.5

ACCESSORIES

SFPM
2,300

LENGTH
(INS.)
18.5

NET WGT.
(LBS.)
6.0

SHIP. WGT.
(LBS.)
7.8

MILWAUKEE BANDFILE BELTS
Are made with premium, natural mineral abrasives adhered to
heat resistant cloth backing for extended wear under the toughest conditions. They are ideal for grinding, deburring, sanding or
polishing a wide variety of base materials including metal, wood,
plastics, fiberglass and composites. Use non-woven conditioning belts to blend or polish and aluminum oxide belts where
stock removal is desired.

STANDARD EQUIPMENT: FOR 6101-6 – Includes Side Handle, 1/2" Arm and Belt Assortment
49-93-8120.

OFFSET CONTACT ARM
48-08-0290 For finishing curved surfaces.

3/4" CONTACT ARM
48-08-0295 For finishing flat surfaces.

3/4" BELT SELECTION FOR USE WITH CONTACT ARM 48-08-0295

1/2" BELT SELECTION

CATALOG
NUMBER
49-93-8111
49-93-8112
49-93-8113
49-93-8114
49-92-8131
49-92-8132
49-92-8133
49-93-8125
49-93-8126
49-93-8127
49-93-8128
49-93-8129
49-93-8130
49-92-8125
49-92-8126
49-92-8127
49-92-8128
49-92-8129

CATALOG
NUMBER
49-93-8101
49-93-8103
49-93-8105
49-93-8110
49-92-8101
49-92-8103
49-92-8105
49-93-8115
49-93-8116
49-93-8117
49-93-8118
49-93-8119
49-93-8120
49-92-8115
49-92-8116
49-92-8117
49-92-8118
49-92-8119

PKG.
SIZE
3/4"x 18"
3/4"x 18"
3/4"x 18"
3/4"x 18"
3/4"x 18"
3/4"x 18"
3/4"x 18"
3/4"x 18"
3/4"x 18"
3/4"x 18"
3/4"x 18"
3/4"x 18"
3/4"x 18"
3/4"x 18"
3/4"x 18"
3/4"x 18"
3/4"x 18"
3/4"x 18"

GRIT
Very Fine
Medium
Coarse
Assortment
Very Fine
Medium
Coarse
60
80
120
180
240
Assortment
60
80
120
180
240

DESCRIPTION
Non-Woven Conditioning Belt
Non-Woven Conditioning Belt
Non-Woven Conditioning Belt
Non-Woven Conditioning Belt
Non-Woven Conditioning Belt
Non-Woven Conditioning Belt
Non-Woven Conditioning Belt
Alum. Oxide Resin Cloth
Alum. Oxide Resin Cloth
Alum. Oxide Resin Cloth
Alum. Oxide Resin Cloth
Alum. Oxide Resin Cloth
Alum. Oxide Resin Cloth
Alum. Oxide Resin Cloth
Alum. Oxide Resin Cloth
Alum. Oxide Resin Cloth
Alum. Oxide Resin Cloth
Alum. Oxide Resin Cloth

QTY.
5
5
5
5
25
25
25
10
10
10
10
10
10
50
50
50
50
50

*Catalog Numbers noting a 25 or 50 count are packaged loose in a box. All others are in hangable tri-lingual sleeves.

142

SIZE
1/2" x 18"
1/2" x 18"
1/2" x 18"
1/2" x 18"
1/2" x 18"
1/2" x 18"
1/2" x 18"
1/2" x 18"
1/2" x 18"
1/2" x 18"
1/2" x 18"
1/2" x 18"
1/2" x 18"
1/2" x 18"
1/2" x 18"
1/2" x 18"
1/2" x 18"
1/2" x 18"

GRIT
Very Fine
Medium
Coarse
Assortment
Very Fine
Medium
Coarse
60
80
120
180
240
Assortment
60
80
120
180
240

PKG.
QTY.
5
5
5
5
25
25
25
10
10
10
10
10
10
50
50
50
50
50

HEAVY-DUTY
4-1/2" & 5" SUPER MAGNUM®
12.0 AMP SANDER/GRINDERS
EXCLUSIVE SUPER MAGNUM
SANDER/GRINDER FEATURES
■ Powerful 12.0 Amp 2-1/8 Maximum
HP With Long Life Brushes And High
Output Fans
Provides high performance power for
grinding, cutting, and finishing operations.
■ Paddle Switch With Integrated
Lock-Off Button
Allows multiple hand positions to ease
operator fatigue.
■ Cast Aluminum Gear Housing With
Recessed Spindle Lock
Accessory change is fast and easy –
single wrench operation.
■ Adjustable Wheel Guard
Tool-free adjustment.
EXCLUSIVE 6154-20 AND 6156-20 FEATURES
■ Lock-On Button For Continuous Operation
■ Electronic Feedback
Maintains speed and torque under load
conditions.
■ Dial Speed Control
To match optimum RPM to application.
■ Soft Start Increases Gear And Bearing Life
■ Electronic Overload Protection
Automatically limits current to protect motor.
■ 10' Quik-Lok® Cord For Tangle Free
Carrying And Storage–Instant Field Repair
16-gauge, 2-wire rubber cord
No. 48-76-5010.

6153-20
• 4-1/2" SANDER/GRINDER

6154-20
• 4-1/2" SANDER/GRINDER
• LOCK-ON AND DIAL
SPEED FEATURE

6155-20
• 5" SANDER/GRINDER

6156-20
• 5" SANDER/GRINDER
• LOCK-ON AND DIAL
SPEED FEATURE

ACCESSORIES
SIDE HANDLE
49-15-0310
SPANNER WRENCH
49-96-7205
GUARD
49-12-0365
49-12-0366

(Standard Equipment)
(Standard Equipment)
(Standard Equipment)
4-1/2" Guard
5" Guard

GUARDS – FOR TYPE 1 DISCS
For all Magnum, Super Magnum, 6140, 6145 and 6141 models.
49-12-0361
4-1/2" Guard.
49-12-0362
5" Guard.
FLANGES AND NUTS
49-05-0041
49-05-0050

Ergonomic body design with extended
paddle switch.

Spindle lock for fast and easy single
wrench operation.

5-position disc guard requires no tools.

(Standard Equipment)
Back Flange (Standard Equipment)
For all 4-1/2" and 5" models with a
1/2" - 13 spindle.
49-05-0051
For all 4-1/2" and 5" models with a
5/8" - 11 spindle. (Standard Equipment)
MAGNUM SERIES GRINDER CARRYING CASE
48-55-9082
Steel case.

SPECIFICATIONS
MAX POWER
CATALOG
SPEED
DISC
OUTPUT
NUMBER
RPM
DIA.
VOLTS
(WATTS/HP)
AMPS
6153-20 Δ
11,000
4-1/2"
120 AC-DC
1570/2.1
12.0
6154-20 Δ
4,000-11,000
4-1/2"
120 AC ONLY
1570/2.1
12.0
6155-20 Δ
11,000
5"
120 AC-DC
1570/2.1
12.0
6156-20 Δ
4,000-11,000
5"
120 AC ONLY
1570/2.1
12.0
STANDARD EQUIPMENT: FOR ALL – Side Handle, Spanner Wrench, Grinding Disc, Guard, Back Flange, and Flange Nut.
Δ When used as a grinder, guard must be used for O.S.H.A. compliance and safety.
* Flange designed to accomodate 7/8" hub depressed center wheel, diamond blades, and Type 1 wheels (use Type 1 guard)

143

SPINDLE
THREAD
SIZE*
5/8"-11
5/8"-11
5/8"-11
5/8"-11

LENGTH
INS.
14
14
14
14

WIDTH
INS.
5
5
5-1/2
5-1/2

NET
WGT.
LBS.
6.5
6.5
6.6
6.6

SHIP.
WGT.
LBS.
7.2
7.2
7.3
7.3

HEAVY-DUTY
4-1/2" & 5" MAGNUM®
8.5 AMP SANDER/GRINDERS
■ Powerful 8.5 Amp, 1-2/3 Maximum H.P.
With Long Life Brushes And High Output
Fans
Provides high performance power for
grinding, cutting, and finishing operations.
■ Paddle Switch With Integrated Lock-Off
Button
Allows multiple hand positions to ease
operator fatigue.
■ Optimum Speed For Various Accessories
Including resin bonded abrasives, wire
brushes, resin fiber discs and abrasive flap
discs.
■ Cast Aluminum Gear Housing With
Recessed Spindle Lock
Accessory change is fast and easy – single
wrench operation.
■ 3-Position Large Flanged Side Handle
Eases operator fatigue.
■ Adjustable Wheel Guard
Tool-free adjustment.
■ Lock-On Button
For continuous operation (except on model
6151).

6148-6
• 4-1/2" SANDER/GRINDER
WITH LOCK-ON

6149-6 (KIT)
• INCLUDES 6148-6

6151
• 4-1/2" SANDER/GRINDER

6149-20

ACCESSORIES

• 5" SANDER/GRINDER
WITH LOCK-ON

SIDE HANDLE
49-15-0310

(Standard Equipment)

SPANNER WRENCH
49-96-7205

(Standard Equipment)

GUARD
49-12-0365
49-12-0366

4-1/2" Guard
5" Guard

GUARDS – FOR TYPE 1 DISCS
For all Magnum, Super Magnum, 6140, 6145 and 6141 models.
49-12-0361
4-1/2" Guard.
49-12-0362
5" Guard.
FLANGES AND NUTS
49-05-0041
49-05-0050

Ergonomic body design with extended
paddle switch.

Spindle lock for fast and easy single
wrench operation.

5-position, quick change disc guard
requires no tools.

Back Flange
For all 4-1/2" and 5" models with a
1/2" - 13 spindle.
49-05-0051
For all 4-1/2" and 5" models with a
5/8" - 11 spindle.
MAGNUM SERIES GRINDER CARRYING CASE
48-55-9082
Steel case.

SPECIFICATIONS
MAX POWER
SPINDLE
NET
CATALOG
SPEED
DISC
VOLTS
OUTPUT
THREAD
LENGTH
WIDTH
WGT.
NUMBER
RPM
DIA.
AC-DC
(WATTS/MAX HP)
AMPS
SIZE*
(IN.)
(IN.)
LBS.
6148-6 Δ
10,000
4-1/2"
120
1200/1-2/3
8.5
5/8"-11
14
5
4.9
6149-6 KITΔ
10,000
4-1/2"
120
1200/1-2/3
8.5
5/8"-11
14
5
13.4
6151 Δ
10,000
4-1/2"
120
1200/1-2/3
8.5
5/8"-11
14
5
4.9
6149-20
10,000
5"
120
1200/1-2/3
8.5
5/8"-11
14
5-1/2
5.2
STANDARD EQUIPMENT: FOR 6148-6, 6151 AND 6149-20 – Side Handle, Spanner Wrench, Grinding Disc, Guard and Flange Set. FOR 6149-6 – Same as 6148-6 Plus Carrying Case.
Δ When used as a grinder, guard must be used for O.S.H.A. compliance.
* Flange designed to accommodate 7/8" hub depressed center wheel, diamond blades, and Type 1 wheels (use Type 1 guard).

144

SHIP.
WGT.
LBS.
6.1
14.0
6.0
6.2

HEAVY-DUTY
4-1/2" AND 5" 5.5 AMP
SANDER/GRINDERS

■ Powerful 5.5 Amp 3/4 Maximum HP Motor
With Long Life Brushes And High Output
Fans
Provides high performance power for
grinding, cutting, and finishing operations.
■ Optimum Speed For Various Accessories
Including resin bonded abrasives, wire
brushes, resin fiber discs and abrasive flap
discs.
■ All Ball And Roller Bearing Construction
■ Spiral Bevel Gears
For optimum motor torque transfer, improved
performance and durability. Replaceable
armature pinion gear.
■ Cast Aluminum
Gear Housing
With Recessed
Spindle Lock
Accessory change
is fast and easy –
single wrench
operation.
■ 3-Position Side
Handle
■ Adjustable Wheel Guard
Tool-free adjustment.

4-1/2" DIAMETER MODELS

6140-6
• 5/8"-11 SPINDLE SIZE
6145
• 1/2"-13 SPINDLE SIZE

5" DIAMETER MODEL

6141
• 5/8"-11 SPINDLE SIZE

SPECIFICATIONS
CATALOG
NUMBER
6140-6 Δ
6145 Δ
6141 Δ

SPEED
RPM
10,000
10,000
10,000

DISC
DIA.
4-1/2"
4-1/2"
5"

VOLTS
AC-DC
120
120
120

AMPS
5.5
5.5
5.5

MAXIMUM POWER
OUTPUT (WATTS/MAX HP)
560/3/4
560/3/4
560/3/4

SPINDLE
SIZE *
5/8"-11
1/2"-13
5/8"-11

LENGTH
10-1/2"
10-1/2"
10-1/2"

NET WGT.
LBS.
4.5
4.5
5.0

SHIP.WGT
LBS.
6.0
6.0
6.3

STANDARD EQUIPMENT: FOR 6140-6, 6145 AND 6141 – Side Handle, Spanner Wrench, Grinding Disc, Type 27 Guard, Back Flange and Flange Nut.
Δ When used as a grinder, guard must be used for O.S.H.A. compliance.
* Flange designed to accomodate 7/8" hub depressed center wheel, diamond blades, and Type 1 wheels (use Type 1 guard)

ACCESSORIES
GUARDS – MOVEABLE
49-12-0365 4-1/2" – moveable. For "E" and above serial
number tools. (Not applicable on A thru D
serial number tools.)
49-12-0366 5" – moveable. For "E" and above serial
number tools. (Not applicable on A thru D
serial number tools.)
GUARDS – FOR TYPE 1 DISCS
For all Magnum, Super Magnum, 6140, 6145 and 6141 models.
49-12-0361
4-1/2" Guard.
49-12-0362
5" Guard.

FLANGES AND NUTS
49-05-0041 Back Flange.
49-05-0050 Flange nut. *For use with 6145
49-05-0051 Flange nut.

REMOVABLE SIDE HANDLE
49-15-0310
SPANNER WRENCH
49-96-7205 Spanner wrench

GUARDS – SINGLE SCREW
49-12-0320 4-1/2" – single screw. For previous models
serial number "D" and below.
49-12-0330 5" – single screw. For previous models
serial number "D" and below.

145

STEEL CARRYING CASE
48-55-0885
IMPACT RESISTANT CARRYING CASE
48-55-0886 Protective carrying case…high impact polyethylene.
May be used with either 4-1/2" or 5"
sander/grinders.

HEAVY-DUTY
6" RIGHT ANGLE GRINDER
■ 1.9 Max Horsepower, 11.0 Amp Motor
(9000 rpm) easily handles the toughest cutting
and grinding applications.
■ Paddle Style Switch
For optimal comfort and operator control; the
preferred style on most major job sites.
■ Solid State Electronics – Tachometer
Feedback
• Constant speed under load – optimizes
cutting and grinding performance.
• Soft start – reduces start-up torque and
improves gear life.
• Overload protection – helps prevent over
heating and motor failures.
■ Tool-Free, Five-Position Guard For Fast
Guard Adjustments
■ Three Position Side Handle
For maximum control and comfort during
cutting and grinding applications.
■ Directed Air Flow Through Four Exhaust
Vents For Cooler Running and Longer
Motor Life
■ Lightweight
Only 6.6 pounds and compact to fit
in tight spaces.
■ Superior Life Test Results When Simulating
A Typical Cutting Application:

6160-20
• 9000 RPM

CUTTING:
• Tubing, Pipe or Conduit • Angle Iron
• Channel and I-beam • Rebar • UniStrut
• Anchors • Sheet Steel

GRINDING:
• Welds • Steel and Stainless Steel

SPECIFICATIONS
CATALOG
SPEED
DISC
MAXIMUM
SPINDLE
OVERALL
NET WGT.
SHIP. WGT.
NUMBER
RPM
DIA.
VOLTS
AMPS
HORSEPOWER
THREAD SIZE
LENGTH
LBS.
LBS.
6160-20
9000
6"
120 AC ONLY
11.0
1.9
5/8"-11
12-5/8"
6.6
8.5
STANDARD EQUIPMENT: FOR 6160-20 — Tool, side handle 49-15-0310, Type 27 guard (49-12-0300), back flange (49-05-0110), flange nut (49-05-0125 ), abrasive cutting wheel (49-94-6305).

ACCESSORIES
Milwaukee’s new line of 6" high quality grinding and cut-off wheels are
designed to provide maximum life, fast, efficient metal removal and cutting.
Abrasive wheel specifications and types are defined by Diameter X Thickness X
Center Hole / Hub Size.
• 7/8" center hole diameter requires the use of back flange and flange nut
(included with tool).
• 5/8"-11 hub threads directly onto shaft.

Type 1 Wheels

Note: OSHA and ANSI standards require the use of a
Type 1 guard with a Type 1 wheel (abrasive or diamond).

Type 27 Wheels
(Depressed Center)

PREMIUM ABRASIVE WHEELS
Cut-Off Applications:
Cat. Number Description
49-94-6300
6" X .045" X 7/8"
49-94-6305
6" X .045" X 7/8"

Application
Stainless Steel / Metal
Stainless Steel / Metal

Grinding / Cut-Off Applications:
49-94-6360
6" X 1/8" X 5/8"-11
Grinding Applications:
49-94-6330
6" X 1/4" X 5/8"-11
49-94-6340
6" X 1/4" X 7/8"

Qty/Ctn
25
25

Type
1
27

Pipe line / Cutting & Grinding

Stainless Steel / Metal
Stainless Steel / Metal

5
10

27
27

GUARD-TYPE 1
49-12-0305
Five-position, tool-free Type 1 guard allows for fast guard adjustments. Per OSHA and ANSI
standards, a Type 1 guard must be used with Type 1 wheels (abrasive or diamond).

146

HEAVY-DUTY
7"/9" 13.0 AMP SANDERS

■ MILWAUKEE Sanders May Be Converted
To Grinders By Using The Proper Wheel
Guard For Grinding Operations.
■ Powerful 13.0 Amp 2-1/4 Maximum HP With
Long Life Brushes And High Output Fans
Provides high performance power for
grinding, cutting, and finishing operations.
■ Optimum Speed Range For Various Accessories
Including resin bonded abrasives, wire brushes,
resin fiber discs and abrasive flap discs.
■ All Ball And Roller Bearing Construction
■ Spiral Bevel Gears
For optimum motor torque transfer,
improved performance and durability.
Replaceable armature pinion gear.
■ Cast Aluminum Gear Housing With Recessed
Spindle Lock
Accessory change is fast and easy –
single wrench operation.
■ 2-Position Side Handle
■ Adjustable Wheel Guard
■ Lock-On Button For Continuous Operation

6072
• 5000 RPM

6078

EXCLUSIVE 6078 FEATURE:
■ Dial Speed Control
To match optimum RPM to application.
■ 2-Wire Quik-Lok® Cord* Sets
Quick detachment from tool for
tangle free carrying and storage.
Instant field repair and safe
replacement. Tools come with
2-wire, 10'-16 gauge rubber cord
No. 48-76-5010. A 25' cord No.
48-76-5025 is also available.

• 0-6000 RPM
• DIAL SPPED FEATURE

*2-Wire Quik-Lok Cord is not compatible with
previous 3-Wire Quik-Lok configurations.

SPECIFICATIONS
CATALOG
NUMBER
6072
6078

SPEED
RPM
5000
0-6000

DISC
DIA.
7"/9"
7"/9"

VOLTS
120 AC-DC
120 AC ONLY

AMPS
13.0
13.0

MAX. POWER
OUTPUT (WATTS)
1680
1680

MAXIMUM
HORSEPOWER
2-1/4
2-1/4

SPINDLE
THREAD SIZE
5/8"-11
5/8"-11

LENGTH
17"
17"

NET WGT.
LBS.
9.3
9.3

SHIP. WGT.
LBS.
11.3
11.3

STANDARD EQUIPMENT: FOR 6072 — Side Handle, Flange and Nylon Washer Only. Order All Accessories Separately. FOR 6078 — Side Handle, 10' 2-Wire Quik-Lok Cord, Flange and Nylon Washer Only.
Order All Accessories Separately.

ACCESSORIES
STEEL CARRYING CASE
48-55-0890
For all 13.0 and 15.0 amp Grinders and Sanders. 6080-20, 6081-20,
6082-20,6086-20, 6088-20 & 6089-20 sander/grinders will only fit if the
wheel & guard are removed.
TYPE "G" GREASE
49-08-4140 1 lb. can

147

HEAVY-DUTY
15.0 AMP SANDERS AND GRINDERS

■ MILWAUKEE Sanders May Be Converted
To Grinders By Using The Proper Wheel
Guard For Grinding Operations – (See
Accessory Pages)
■ Powerful 15.0 Amp 3-1/2 Maximum HP With
Long Life Brushes And High Output Fans
Provides high performance power for grinding,
cutting, and finishing operations.
■ Cast Aluminum Gear Housing With
Recessed Spindle Lock
Accessory change is fast and easy –
single wrench operation.
■ Optimum Speed Range For Various
Accessories
Including resin bonded abrasives, wire brushes, resin fiber discs and abrasive flap discs.
■ All Ball And Roller Bearing Construction
■ Spiral Bevel Gears
For optimum motor torque transfer, improved
performance and durability. Replaceable
armature pinion gear.
■ Lock-On Button For Continuous Operation
■ 2-Position Side Handle

6065-6
• 5000 RPM

6066-6
• 6000 RPM

ACCESSORIES
STEEL CARRYING CASE
48-55-0890
For all 13.0 and 15.0 amp Grinders and Sanders.
6080-20, 6081-20, 6082-20,6086-20, 6088-20
& 6089-20 sander/grinders will only fit if the
wheel & guard are removed.

SPECIFICATIONS
CATALOG
SPEED
DISC
GUARD
VOLTS
MAX. POWER
MAXIMUM
NUMBER
RPM
DIA.
TYPE
AC-DC
AMPS
OUTPUT (WATTS) HORSEPOWER
6065-6
5000
7"/9"
–
120
15.0
2610
3-1/2
6066-6
6000
7"/9"
–
120
15.0
2610
3-1/2
STANDARD EQUIPMENT: FOR 6065-6 and 6066-6 — Side Handle, Flange and Nylon Washer Only. Order All Accessories Separately.

148

SPINDLE
THREAD SIZE
5/8"-11
5/8"-11

LENGTH
17-1/2"
17-1/2"

NET WGT.
LBS.
12.0
12.0

SHIP. WGT.
LBS.
15.3
15.3

HEAVY-DUTY
15.0 AMP SANDERS

6080-20

■ Powerful 15.0 Amp 4.0 Maximum
Horsepower
Provides high performance power for grinding,
cutting, and finishing operations.
■ Side And Main Grip Angled For Optimum
Comfort
■ Lightweight
■ Comfortable Two Finger Switch
■ 3-Position Side Handle
■ Cast Aluminum Gear Housing With
Conveniently Located Spindlelock
Accessory change is fast and easysingle wrench operation.
■ Spiral Bevel Gears
For optimum motor torque transfer, improved
performance and durability. Replaceable
armature pinion gear.
■ Outstanding Durability And Performance
Epoxy coated field windings and armature.
gear case is specially sealed. Long lasting
brushes.
■ Heavy-Duty Tool Rest Cast In The Gear
Case
■ Optimum Speed For Various Accessories
Including resin bonded abrasives, wire brushes, resin fiber discs and abrasive flap discs.

SUPERIOR
ERGONOMICS

• 7"/9" DIAMETER
• 6000 RPM

6081-20

OUTSTANDING
DURABILITY AND
PERFORMANCE

• 7"/9" DIAMETER
• 6000 RPM

EXCLUSIVE 6082-20 FEATURES
■ 9-Position Rotating Main Grip
Provides optimum comfort when grinding or
cutting in any position.

6082-20

• 7"/9" DIAMETER
• 6000 RPM
• EXCLUSIVE 9-POSITION
ROTATING MAIN GRIP

SPECIFICATIONS
CATALOG
SPEED
DISC
VOLTS
NUMBER
RPM
DIA.
AC-DC
6080-20
6000
7"/9"
120
6081-20
6000
7"/9"
120
6082-20
6000
7"/9"
120
STANDARD EQUIPMENT: Side Handle and Nylon Washer.

AMPS
15.0
15.0
15.0

CORD
FIXED
FIXED
FIXED

DOUBLE
INSULATED
/GROUNDED
DOUBLE INSULATED
GROUNDED
DOUBLE INSULATED

149

SWITCH LOCK
N/A
N/A
N/A

GUARD
OPTIONAL
OPTIONAL
OPTIONAL

LENGTH
19-1/4"
19-1/4"
19-1/4"

NET WGT.
LBS.
11.8
11.8
11.8

SHIP. WGT.
LBS.
14.7
14.7
14.7

HEAVY-DUTY
15.0 AMP GRINDERS

6088-20

• 7" DIAMETER
• 6000 RPM
OUTSTANDING
DURABILITY AND
PERFORMANCE

6086-20

■ Powerful 15.0 Amp, 4.0 Maximum
Horsepower
Provides high performance power for grinding,
cutting, and finishing operations.
■ Side And Main Grip Angled For Optimum
Comfort
■ Lightweight
■ Comfortable Two Finger Switch
■ 3-Position Side Handle
■ Cast Aluminum Gear Housing With
Conveniently Located Spindlelock
Accessory change is fast and easysingle wrench operation.
■ Spiral Bevel Gears
For optimum motor torque transfer, improved
performance and durability. Replaceable
armature pinion gear.
■ Outstanding Durability And Performance
Epoxy coated field windings and armature.
gear case is specially sealed. Long lasting
brushes.
■ Heavy-Duty Tool Rest Cast In The Gear Case
■ Optimum Speed For Various Accessories
Including resin bonded abrasives, wire brushes,
resin fiber discs and abrasive flap discs.

EXCLUSIVE 6089-20 FEATURES

• 9" DIAMETER
• 6000 RPM

■ 9-Position Rotating Main Grip
Provides optimum comfort when grinding or
cutting in any position.

SUPERIOR
ERGONOMICS

6089-20

• 9" DIAMETER
• 6000 RPM
• EXCLUSIVE 9-POSITION
ROTATING MAIN GRIP

SPECIFICATIONS
DOUBLE
CATALOG
SPEED
DISC
VOLTS
INSULATED
NET WGT.
SHIP. WGT.
/GROUNDED
SWITCH LOCK
GUARD
LENGTH
LBS.
LBS.
NUMBER
RPM
DIA.
AC-DC
AMPS
CORD
6088-20
6000
7"
120
15.0
FIXED
DOUBLE INSULATED
LOCK-ON
7" GUARD
19-1/4"
13.7
16.5
DOUBLE INSULATED
LOCK-ON
9" GUARD
19-1/4"
14.1
17.4
6086-20
6000
9"
120
15.0
QUIK-LOK
6089-20
6000
9"
120
15.0
QUIK-LOK
DOUBLE INSULATED
LOCK-ON
9" GUARD
19-1/4"
14.1
17.4
STANDARD EQUIPMENT: Side Handle, Nylon Washer, Back Flange, Flange Nut, and Spanner Wrench. FOR 6088-20 – 7" guard and 7" grinding wheel. FOR 6086-20 and 6089-20 – 9" guard and 9" grinding wheel.

150

HEAVY-DUTY
SANDER ACCESSORIES

BACKING PAD ASSEMBLIES
RUBBER PAD
STANDARD
PHENOLIC DISC

POLYPROPYLENE
PAD

SPIRAL RUBBER PAD

RUBBER PAD

ABRASIVE
SANDING DISC
DISC NUT

SPIRAL RUBBER PAD ASSEMBLIES
Spiral design backing pad is air cooled...Ideal for all sanding
applications on metal, plastic, fiberglass, etc. Complete assembly
includes Rubber Pad and Disc Nut. Does Not Include Abrasive
Sanding Disc.
49-36-3800 7" Dia., 5/8"-11 Thread, Max. Speed 7500 RPM.
49-36-3850 9" Dia., 5/8"-11 Thread, Max. Speed 6000 RPM.
49-40-0360 Disc Nut only.
RUBBER PAD ASSEMBLIES
Complete assembly includes Rubber Pad and Disc Nut.
Does Not Include Abrasive Sanding Disc.
49-36-3700 7" Dia., 5/8"-11 Thread, Max. Speed 8500 RPM.
49-36-3750 9" Dia., 5/8"-11 Thread, Max. Speed 7500 RPM.
49-40-0360 Disc Nut only.
STANDARD PHENOLIC DISC ASSEMBLIES
Complete assembly includes Rubber Pad, Disc and Disc Nut.
Does Not Include Abrasive Sanding Disc.
49-36-6000 7" Dia., 5/8"-11 Thread, Max. Speed 7000 RPM.
49-36-6050 9" Dia., 5/8"-11 Thread, Max. Speed 7000 RPM.
49-40-0350 Disc Nut only.

PHENOLIC DISC ONLY (WHEN PURCHASED SEPARATELY)
Must be used with Rubber Pad No. 49-36-3500.
48-80-6000 7" Dia., 5/8"-11 Thread, Max. Speed 7000 RPM.
48-80-6050 9" Dia., 5/8"-11 Thread, Max. Speed 7000 RPM.
49-36-3500 Rubber Pad only. Maximum Speed 7000 RPM.
49-40-0350 Disc Nut only.
POLYPROPYLENE PAD KITS
Includes backing pad and disc nut.
49-36-3455 4-1/2" Dia., 5/8"-11 Thd., Max. Spd. 13,000 RPM.
49-36-3450 4-1/2" Dia., 1/2"-13 Thd., Max. Spd. 13,000 RPM.
For use with 6145 and previous Model 6147 Kit.
49-36-3465 5" Dia., 5/8"-11 Thd., Max. Speed 13,000 RPM.
For use with 6141.
49-36-3460 5" Dia., 1/2"-13 Thread, Max. Speed 13,000 RPM.
For use with previous Model 6146.

POLYPROPYLENE PADS
Assembly includes Disc Nut. Does Not Include Abrasive Sanding
Disc.
49-36-3452 4-1/2" Dia., 1/2"-13 Thd., Max. Spd. 13,000 RPM.
49-36-3453 4-1/2" Dia., 5/8"-11 Thd., Max. Spd. 13,000 RPM.
49-36-3462 5" Dia., 1/2"-13 Thread, Max. Speed 13,000 RPM.
49-36-3463 5" Dia., 5/8"-11 Thread, Max. Speed 13,000 RPM.
49-36-3900 7" Dia., 5/8"-11 Thread, Max. Speed 8000 RPM.
49-36-3950 9" Dia., 5/8"-11 Thread, Max. Speed 8000 RPM.
DISC NUTS
49-40-0360 5/8"-11 Thread.
49-40-0370 1/2"-13 Thread. As furnished with 49-36-3450 and
49-36-3452 Backing Pad Assemblies.

RESIN BONDED ABRASIVE SANDING DISCS
ALUMINA ZIRCONIA
RESIN FIBRE DISCS
METAL APPLICATIONS
• High Performance and
fast removal rate
• Paint removal on cars
or boats – Ideal for
heavy weld and metal
grinding – Ideal for all
ferrous metals

4-1/2" DIA.
13,000 RPM
MAX. SPEED
48-80-0681
48-80-0683
48-80-0685
48-80-0687
48-80-0689

5" DIA.
13,000 RPM
MAX. SPEED
48-80-0693
48-80-0695
48-80-0697
48-80-0699
48-80-0703

7" DIA.
7,000 RPM
MAX. SPEED
48-80-0705
48-80-0707
48-80-0709
48-80-0713
48-80-0715

9" DIA.
7,000 RPM
MAX. SPEED GRIT QTY
48-80-0717 24 25
48-80-0719 36 25
48-80-0723 50 25
48-80-0725 60 25
48-80-0727 80 25

ALUMINUM OXIDE RESIN
FIBRE DISCS FOR
MALLEABLE MATERIALS
• Removes material
rapidly
• Ideal for Aluminum and
non-ferrous metals,
wood and fiberglass

48-80-0622
48-80-0623
48-80-0626
48-80-0627
48-80-0632
48-80-0633

48-80-0636
48-80-0637
48-80-0642
48-80-0643
48-80-0646
48-80-0647

48-80-0652
48-80-0653
48-80-0656
48-80-0657
48-80-0662
48-80-0663

–
48-80-0667
–
48-80-0673
–
48-80-0677

24
24
36
36
50
50

5
25
5
25
5
25

CERAMIC RESIN FIBER
DISCS FOR METAL CARBON ALLOY
APPLICATIONS ONLY
• Long lasting and
superior performance
in comparison to
equivalent aluminum
oxide disc
• High stock removal rate
• Ideal for grinding and
finishing most
demanding applications

48-80-0770
48-80-0780
48-80-0790
48-80-0800
48-80-0810

48-80-0812
48-80-0814
48-80-0815
48-80-0816
48-80-0817

48-80-0820
48-80-0822
48-80-0824
48-80-0826
48-80-0828

48-80-0830
48-80-0832
48-80-0834
48-80-0836
48-80-0838

24
36
50
60
80

5
5
5
5
5

ALUMINUM OXIDE RESIN
FIBER DISCS - GENERAL
PURPOSE APPLICATIONS
• Most Common Grain
Used In Metal Working
Industry
• General Purpose Metal
Applications
Ideal for rust and scale
removal
Light grinding of various
metals

4-1/2" DIA.
5" DIA.
7" DIA.
9" DIA.
13,000 RPM 13,000 RPM 7,000 RPM 7,000 RPM
MAX. SPEED MAX. SPEED MAX. SPEED MAX. SPEED
48-80-0501 48-80-0534 48-80-0572
–
–
–
48-80-0575
–
–
–
48-80-0576 48-80-0603
48-80-0504 48-80-0536 48-80-0579
–
48-80-0505 48-80-0537 48-80-0580 48-80-0605
48-80-0508 48-80-0542 48-80-0583
–
48-80-0509 48-80-0543 48-80-0584 48-80-0607
48-80-0514 48-80-0548 48-80-0587
–
48-80-0515 48-80-0549 48-80-0588 48-80-0609
48-80-0518 48-80-0554 48-80-0591
–
48-80-0519 48-80-0555 48-80-0592 48-80-0613
48-80-0524 48-80-0560 48-80-0595
–
48-80-0525 48-80-0561 48-80-0596 48-80-0615
48-80-0528 48-80-0566 48-80-0599
–
48-80-0529 48-80-0567 48-80-0601 48-80-0617
• Includes one each of 36, 50, 60, 80 and 120 Grit Discs.

ABRASIVE SANDING DISC TRIMMER
Increase the life of used sanding discs by trimming.
49-80-1000
49-80-1155

151

Disc Trimmer.
Upper and Lower Blade Set.

GRIT
assort.
16
16
24
24
36
36
50
50
60
60
80
80
120
120

QTY
5
5
25
5
25
5
25
5
25
5
25
5
25
5
25

HEAVY-DUTY
WIRE BRUSHES AND WHEELS

HEAVY-DUTY SANDING/GRINDING ACCESSORIES
WIRE BRUSHES

WIRE WHEELS

CRIMPED OR KNOT WIRE CUP BRUSHES
Finest quality crimped or knot wire brushes to give long service life on the toughest cleaning jobs.
Ideally suited for cleaning castings, structural steel, sheet metal.

CRIMPED OR KNOT WIRE WHEELS
Finest quality crimped or knot wire brushes to give long service life on the toughest
cleaning jobs. Ideally suited for cleaning castings, structural steel, sheet metal.

KNOT WIRE CUP BRUSH - CARBON STEEL
CAT.
DIA.
MAX.
NO.
(IN.) THREAD DESCRIPTION SPEED
48-52-5040 2-3/4 5/8"-11 .020 Wire 12,000 RPM
48-52-1125

2-3/4 1/2"-13

.020 Wire

12,000 RPM

48-52-5067

3-1/2 5/8"-11

.020 Wire

13,000 RPM

.020 Wire

7,000 RPM

48-52-1350

48-52-1650

5/8"-11
5/8"-11

.023 Wire

6,000 RPM

KNOT WIRE CUP BRUSH - STAINLESS STEEL
2-3/4 5/8"-11

.020 Wire

12,000 RPM

48-52-1130

2-3/4 1/2"-13

.020 Wire

12,000 RPM

CRIMPED WIRE CUP BRUSH - CARBON STEEL
3

5/8"-11

.012 Wire

12,000 RPM

1/2"-13

.012 Wire

12,000 RPM

3-1/2 5/8"-11

.014 Wire

48-52-1135
48-52-5065

MAX.
SPEED

48-52-5000

5/8"-11

.020 Wire

12,000 RPM

48-52-1225

1/2"-13

.020 Wire

12,000 RPM

48-52-1705

5/8"-11

.020 Wire

12,500 RPM

48-52-1720

5/8"-11

.020 Wire

9,500 RPM

FULL CABLE TWIST KNOT WIRE WHEEL - CARBON STEEL

48-52-5050

48-52-5060

STRINGER BEAD WIRE WHEEL - STAINLESS STEEL
CAT.
DIA.
NO.
(IN.) THREAD DESCRIPTION

48-52-5030

5/8"-11

.020 Wire

12,000 RPM

48-52-1250

1/2"-13

.020 Wire

12,000 RPM

48-52-1710

5/8"-11

.020 Wire

12,500 RPM

48-52-1725

5/8"-11

.023 Wire

9,500 RPM

12,000 RPM

STRINGER BEAD WIRE WHEEL - CARBON STEEL

48-52-1300

5/8"-11

.014 Wire

7,000 RPM

48-52-5010

5/8"-11

.020 Wire

12,000 RPM

48-52-1400

5/8"-11

.020 Wire

8,000 RPM

48-52-2220

1/2"-13

.020 Wire

12,000 RPM

48-52-1600

5/8"-11

.014 Wire

6,000 RPM
48-52-1700

5/8"-11

.020 Wire

12,500 RPM

48-52-1715

5/8"-11

.020 Wire

9,500 RPM

BEVEL KNOT BRUSH - CARBON STEEL
48-52-1280

5/8"-11

.014 Wire

12,000 RPM

FULL CABLE TWIST KNOT WIRE WHEEL - STAINLESS STEEL

48-52-1285

1/2"-13

.014 Wire

12,000 RPM

48-52-5020

5/8"-11

.020 Wire

12,000 RPM

48-52-1305

5/8"-11

.020 Wire

12,000 RPM

48-52-2225

1/2"-13

.020 Wire

12,000 RPM

48-52-1310

1/2"-13

.020 Wire

12,000 RPM
RADIAL CRIMPED WIRE WHEEL BRUSH - CARBON STEEL

BEVEL KNOT BRUSH - STAINLESS STEEL
48-52-1290

5/8"-11

.014 Wire

12,000 RPM

48-52-5070

5/8"-11

.014 Wire

12,000 RPM

48-52-1295

1/2"-13

.014 Wire

12,000 RPM

48-52-1275

1/2"-13

.014 Wire

12,000 RPM

48-52-1315

5/8"-11

.020 Wire

12,000 RPM

48-52-1320

1/2"-13

.020 Wire

12,000 RPM

BEVEL CRIMPED BRUSH - CARBON STEEL
48-52-1325

5/8"-11

.014 Wire

12,000 RPM

48-52-1330

1/2"-13

.014 Wire

12,000 RPM

BEVEL CRIMPED BRUSH - STAINLESS STEEL
48-52-1335

5/8"-11

.014 Wire

12,000 RPM

48-52-1340

1/2"-13

.014 Wire

12,000 RPM

THREADED ADAPTERS
48-03-1005

5/8"-11 — M 10 X 1.25

48-03-1010

5/8"-11 — M 10 X 1.50

152

USE OF WIRE WHEELS REQUIRES TOOL GUARD.

HEAVY-DUTY
FLAP DISCS
HEAVY-DUTY SANDING/GRINDING ACCESSORIES
TYPE 27, TYPE 27 EXTRA THICK AND TYPE 29 FLAP DISCS
Milwaukee Zirconia Alumina Flap Discs are a hybrid between coated
abrasives and depressed center wheels. Flap Discs combine stock
removal capabilities and surface finishing characteristics into one product.
These Flap Discs can grind and finish simultaneously.
■ Milwaukee Flap Discs last 15X longer than fiber resin discs.
■ Zirconia Alumina grain lasts up to 30% longer than aluminum
oxide flap discs.
■ Extra thick Type 27 Flap Discs last up to 40% longer than standard
Type 27 Flap Discs.
■ Milwaukee Flap Discs have fiberglass backing plates that are
lightweight, will not mar the surface and wear uniformally with flaps.

RECOMMENDATIONS BY MATERIAL AND APPLICATION
MATERIAL GROUPS:
STEELS
Alloyed, Unalloyed
Structural, Carbon, Tool, High
Speed
HIGH-GRADE STEELS
Stainless, High-Temperature Alloys
Heat-Resistant

SHEET METALS
Sheet Steel, High-Grade Sheet Steel

APPLICATION:

GRIT SIZE:
36 60 80

Surface grinding/preparation
Weld blending
Deburring/edge grinding
Cleaning and Finishing

■
■
■
■

Surface grinding/preparation
Weld blending
Deburring/edge grinding
Cleaning and Finishing

■
■
■
■

Surface grinding/preparation
Weld blending
Deburring/edge grinding
Cleaning and Finishing

■
■
■
■

Surface grinding/preparation
Weld blending
Deburring/edge grinding
Cleaning and Finishing

■
■
■
■

Surface grinding/preparation
Weld blending
Deburring/edge grinding
Cleaning and Finishing

■
■
■
■

Surface grinding/preparation
Weld blending
Deburring/edge grinding
Cleaning and Finishing

■
■
■
■

ALUMINUM

4-1/2" TYPE 27
48-80-8102
4-1/2 X 7/8 FLAP DISC ZA80

BRASS AND BRONZE
4-1/2" TYPE 27 - EXTRA THICK
48-80-8202
4-1/2 X 7/8 FLAP DISC ZA80 - EXTRA THICK

CAST-IRON

4-1/2" TYPE 29
48-80-8012
4-1/2 X 5/8-11 FLAP DISC ZA80

■ Recommended

DESCRIPTION AND SIZE

CATALOG
NUMBER

ABRASIVE
SPECIFICATION

GRIT
SPEC.

4-1/2" TYPE 27
4-1/2 X 7/8 FLAP DISC ZA36
4-1/2 X 7/8 FLAP DISC ZA60
4-1/2 X 7/8 FLAP DISC ZA80
4-1/2 X 5/8-11 FLP DISC ZA36
4-1/2 X 5/8-11 FLAP DISC ZA60
4-1/2 X 5/8-11 FLAP DISC ZA80

48-80-8100
48-80-8101
48-80-8102
48-80-8110
48-80-8111
48-80-8112

Zirconia Alumina
Zirconia Alumina
Zirconia Alumina
Zirconia Alumina
Zirconia Alumina
Zirconia Alumina

4-1/2" TYPE 27-EXTRA THICK
4-1/2 X 7/8 FLAP DISC ZA36 - Extra Thick 48-80-8200
4-1/2 X 7/8 FLAP DISC ZA60 - Extra Thick 48-80-8201
4-1/2 X 7/8 FLAP DISC ZA80 - Extra Thick 48-80-8202
4-1/2" TYPE 29
4-1/2 X 7/8 FLAP DISC ZA36
4-1/2 X 7/8 FLAP DISC ZA60
4-1/2 X 7/8 FLAP DISC ZA80
4-1/2 X 5/8-11 FLP DISC ZA36
4-1/2 X 5/8-11 FLAP DISC ZA60
4-1/2 X 5/8-11 FLAP DISC ZA80

■ Suitable for this material and application

APPLICATION

MAX
RPM

CASE
QTY

36
60
80
36
60
80

Stock Removal, Deburring, Blending Welds, Edge Chamfering
Surface Preparation, Cleaning and Finishing
Surface Preparation, Cleaning and Finishing
Stock Removal, Deburring, Blending Welds, Edge Chamfering
Surface Preparation, Cleaning and Finishing
Surface Preparation, Cleaning and Finishing

13300
13300
13300
13300
13300
13300

5
5
5
5
5
5

Zirconia Alumina
Zirconia Alumina
Zirconia Alumina

36
60
80

Stock Removal, Deburring, Blending Welds, Edge Chamfering
Surface Preparation, Cleaning and Finishing
Surface Preparation, Cleaning and Finishing

13000
13000
13000

5
5
5

48-80-8000
48-80-8001
48-80-8002
48-80-8010
48-80-8011
48-80-8012

Zirconia Alumina
Zirconia Alumina
Zirconia Alumina
Zirconia Alumina
Zirconia Alumina
Zirconia Alumina

36
60
80
36
60
80

13300
13300
13300
13300
13300
13300

5
5
5
5
5
5

5" TYPE 29
5 X 7/8 FLAP DISC ZA36
5 X 7/8 FLAP DISC ZA60
5 X 7/8 FLAP DISC ZA80

48-80-8020
48-80-8021
48-80-8022

Zirconia Alumina
Zirconia Alumina
Zirconia Alumina

36
60
80

Stock Removal, Deburring, Blending Welds, Edge Chamfering
Surface Preparation, Cleaning and Finishing
Surface Preparation, Cleaning and Finishing

12000
12000
12000

5
5
5

7" TYPE 29
7 X 7/8 FLAP DISC ZA36
7 X 7/8 FLAP DISC ZA60
7 X 7/8 FLAP DISC ZA80
7 X 5/8-11 FLAP DISC ZA36
7 X 5/8-11 FLAP DISC ZA60
7 X 5/8-11 FLAP DISC ZA80

48-80-8030
48-80-8031
48-80-8032
48-80-8040
48-80-8041
48-80-8042

Zirconia Alumina
Zirconia Alumina
Zirconia Alumina
Zirconia Alumina
Zirconia Alumina
Zirconia Alumina

36
60
80
36
60
80

8600
8600
8600
8600
8600
8600

5
5
5
5
5
5

153

HEAVY-DUTY
ABRASIVE GRINDING/CUT-OFF WHEELS
TYPE 1 AND TYPE 27 REINFORCED DEPRESSED CENTER WHEELS

TYPE 1 CUT-OFF WHEELS *
with 7/8" diameter hub
Designed for fast cutting and long life.
* Type 1 cut-off wheels are designed for cutting only!

TYPES OF ABRASIVE GRAINS
(A) Aluminum Oxide is the most common abrasive grain and is ideal for cutting and grinding
metal.
(C) Silicon Carbide is an abrasive grain that is ideal for cutting and grinding concrete due to its
aggressive material removal characteristics.
(ZA) Zirconia Alumina is an abrasive grain that is known for its extra long life characteristics.

ABRASIVE SPECIFICATION CHART**

TYPE 27 DEPRESSED CENTER WHEELS
with 7/8" diameter hub
TYPE 27 CUT-OFF WHEELS
Designed for fast cutting and long life.
TYPE 27 GRINDING WHEELS
Designed for grinding, blending, and other
general purpose applications.

TYPE 27 DEPRESSED CENTER WHEELS
with 5/8"-11 threaded hub.
TYPE 27 GRINDING WHEELS
Designed for grinding, blending, and other
general purpose applications.

DESCRIPTION AND SIZE
4-1/2" (TYPE 1 & 27) CUT-OFF WHEELS
4-1/24-1/2 x .045 x 7/8 Type 1
4-1/2 x .045 x 7/8 Type 27
4-1/2" TYPE 27 GINDING WHEELS
4-1/2 X 1/8 X 7/8
4-1/2 X 1/4 X 5/8"-11
4-1/2 X 1/4 X 7/8
4-1/2 X 1/8 X 5/8-11
4-1/2 X 1/4 X 7/8
4-1/2 X 1/4 X 7/8
4-1/2 X 1/4 X 5/8-11
5" (TYPE 1 & 27) CUT-OFF WHEELS
5 x .045 x 7/8 Type 1
5 x .045 x 7/8 Type 27
5" TYPE 27 GRINDING WHEELS
5 x 1/8" x 7/8"
5 x 1/4" x 7/8"
5 x 1/4" x 7/8"
5 x 1/8" x 7/8"
5 x 1/4" x 7/8"
6" (TYPE 1 & 27) CUT-OFF WHEELS
6 X .045 X 7/8 Type 1
6 X .045 X 7/8 Type 27
6" TYPE 27 GRINDING WHEELS
6 X 1/4 X 5/8-11
6 X 1/4 X 7/8
6 X 1/8 X 5/8-11
7" TYPE 27 GRINDING WHEELS
7 X 1/8 X 5/8-11
7 X 1/4 X 7/8
7 X 1/4 X 5/8-11
7 X 1/4 X 5/8-11
7 X 1/8 X 5/8-11
7 X 1/4 X 5/8-11
9" TYPE 27 GRINDING WHEELS
9 X 1/8 X 5/8-11
9 X 1/4 X 5/8-11
9 X 1/4 X 5/8-11
9 X 1/4 X 5/8-11

Primary Abrasive Grain Material
(A) Aluminum Oxide
(C) Silicon Carbide
(ZA) Zirconia Alumina

Abrasive Grain Size
Coarse Medium Fine
12
30
80
14
36
90
16
46
100
20
54
120
24
60
150
70
220

Bond Grade/Hardness
Soft Medium Hard
D
I
Q
E
J
R
F
K
S
G
L
T
H
M
U
O
V
P
Y
Z

** Abrasive specifications are read left to right, for example a grinding wheel with an abrasive
specification of A24R would mean the primary abrasive grain material is Aluminum Oxide,
the grain size is 24 and the Bond/Grade Hardness is R.

FAST CUT/LONG-LIFE
EXTRA LONG LIFE
AGGRESSIVE MAT'L REMOVAL

MAX.
RPM

CASE
QTY

Fast Cut/Long Life
Fast Cut/Long Life

13580
13580

25
25

Fast Cut/Long Life
Fast Cut/Long Life
Fast Cut/Long Life
Fast Cut/Long Life
Aggressive Mat'l Removal
Extra Long Life
Extra Long Life

13580
13580
13580
13580
13580
13580
13580

10
5
10
5
10
10
5

Fast Cut/Long Life
Fast Cut/Long Life

12225
12225

25
25

Fast Cut/Long Life
Fast Cut/Long Life
Aggressive Mat'l Removal
Aggressive Mat'l Removal
Extra Long Life

12225
12225
12225
12225
12225

10
10
10
10
10

Metal / Stainless Cutting
Metal / Stainless Cutting

Fast Cut/Long Life
Fast Cut/Long Life

10185
10185

25
25

A24R
A24R
A30S

Metal / Stainless Grinding
Metal / Stainless Grinding
Pipeline - Light grinding / cutting

Fast Cut/Long Life
Fast Cut/Long Life
Fast Cut/Long Life

10185
10185
10185

5
10
5

49-94-7015
49-94-7020
49-94-7025
49-94-7735
49-94-7075
49-94-7085

A30S
A24R
A24R
C24T
ZA24R
ZA24R

Pipeline-Light grinding/cutting
Metal / Stainless Grinding
Metal / Stainless Grinding
Concrete Grinding
Pipeline - Light grinding / cutting
Metal Grinding

Fast Cut/Long Life
Fast Cut/Long Life
Fast Cut/Long Life
Aggressive Mat'l Removal
Extra Long Life
Extra Long Life

8600
8600
8600
8600
8600
8600

5
10
5
5
5
5

49-94-9015
49-94-9025
49-94-9735
49-94-9085

A30S
A24R
C24T
ZA24R

Pipeline - Light grinding / cutting
Metal / Stainless Grinding
Concrete Grinding
Metal Grinding

Fast Cut/Long Life
Fast Cut/Long Life
Aggressive Mat'l Removal
Extra Long Life

6600
6600
6600
6600

10
10
10
10

CATALOG
NUMBER

ABRASIVE
SPEC.

MATERIAL
APPLICATION

49-94-4500
49-94-4505

A60T
A60T

Metal / Stainless Cutting
Metal / Stainless Cutting

49-94-4510
49-94-4515
49-94-4520
49-94-4525
49-94-4570
49-94-4580
49-94-4585

A30S
A24R
A24R
A30S
C24T
ZA24R
ZA24R

Pipeline - Light grinding / cutting
Metal / Stainless Grinding
Metal / Stainless Grinding
Pipeline - Light grinding / cutting
Concrete Grinding
Metal Grinding
Metal Grinding

49-94-5000
49-94-5005

A60T
A60T

Metal / Stainless Cutting
Metal / Stainless Cutting

49-94-5010
49-94-5020
49-94-5730
49-94-5740
49-94-5080

A30S
A24R
C24T
C24T
ZA24R

Pipeline - Light grinding / cutting
Metal / Stainless Grinding
Concrete Grinding
Concrete Grinding
Metal / Stainless Cutting

49-94-6300
49-94-6305

A60T
A60T

49-94-6330
49-94-6340
49-94-6360

154

HEAVY-DUTY
GRINDER ACCESSORIES
FOR USE WITH MODELS: 6080-20, 6081-20, 6082-20, 6086-20, 6088-20, 6089-20

GUARDS, 7" DIAMETER AND 9" DIAMETER

TYPE 27 GUARDS FOR TYPE 27
WHEELS WITHOUT THREADED HUBS*
49-12-0010 7" type 27 guard
49-12-0020 9" type 27 guard
43-34-0825 Hub Adapter Flange
49-05-0051 Disc Nut

*Can be used in conjunction with type 29 grinding wheels

TYPE 27 GUARDS FOR TYPE 27
WHEELS WITH THREADED HUBS*
45-88-8466 Nylon Washer
49-12-0010 7" type 27 guard
49-12-0020 9" type 27 guard

TYPE 11 GUARDS FOR TYPE 11 CUP
GRINDING WHEEL
49-12-0065 4" type 11 guard
49-12-0075 5" type 11 guard
43-34-0840 Flange
45-88-8465 Nylon Washer

TYPE 28 GUARDS FOR TYPE 28
WHEELS WITH THREADED HUBS
45-88-8466 Nylon Washer
49-12-0015 7" type 28 guard
49-12-0025 9" type 28 guard

TYPE 1 GUARDS FOR TYPE 1 STRAIGHT
GRINDING WHEEL OR DIAMOND
BLADES
49-12-0030 7" type 1 guard
49-12-0040 9" type 1 guard
43-34-0835 Inner Flange
49-05-0105 Flange Nut

GUARDS, 7" DIAMETER AND 9" DIAMETER

GUARD SETUP FOR TYPE 27 WHEELS WITHOUT THREADED HUB
49-12-0355 7" Type 27 Guard-Use on Models: 6072, 6078, 6065-6, 6066-6, 6096, 6067-6,
6068-6, 6098.
49-12-0345 9" Type 27 Guard-Use on Models: 6072, 6078, 6065, 6066, 6096, 6067, 6068, 6098.
§49-05-0060 Flange.
§45-88-8465 Nylon Washer.
48-03-1000 Hub adapter. For use with depressed center wheels with 7/8" diameter hole.
49-40-0380 Disc nut for hub adapter.
7"/9" WHEEL GUARDS FOR TYPE 27 WHEELS FOR PREVIOUS GRINDER MODELS
49-12-0085 7" Wheel Guard–Use on Models: 6020, 6024, 6032, 6036, 6054, 6058, 6068, 6084,
6089, 6090.
49-12-0095 9" Wheel Guard–Use on Models: 6052, 6056, 6060, 6064, 6082, 6085, 6086, 6102,
6104, 6106, 6108

GUARD SETUP FOR TYPE 27 AND TYPE 28 WHEELS WITH THREADED HUB
49-12-0355 7" Type 27 Guard.
49-12-0345 9" Type 27 Guard.
49-12-0100 7" Type 28 Guard.
49-12-0110 9" Type 28 Guard.
§49-05-0060 Flange.
§45-88-8465 Nylon Washer. Use on Models: 6072, 6078, 6065-6, 6066-6, 6096, 6067-6, 6068-6, 6098.
§ MILWAUKEE recommends Grinding Wheels be used with nylon washer No. 45-88-8465 and
flange No. 49-05-0060.
ADJUSTABLE SKIRT GUARD FOR TYPE 11 ARMOR CUP AND FLARED CUP GRINDING WHEELS
49-12-0062 For 4" Cup Wheel Guard, Flange Included.
49-12-0072 For 5" Cup Wheel Guard, Flange Included.
Use on Models: 6072, 6078, 6065-6, 6066-6, 6096, 6067-6, 6068-6, 6098, 6022,
6062, 6082, 6084, 6086, 6088, 6089, 6090, 6102, 6104.
45-88-8465 Nylon Washer.

GUARDS, 4-1/2" DIAMETER AND 5" DIAMETER

GUARDS – FOR TYPE 27 DISCS – NO TOOLS REQUIRED
TO CHANGE/ADJUST GUARD
49-12-0365 For all 4-1/2" Magnum® and 4-1/2" Super
Magnum® models. Also for 6140 and 6145
models – serial number "E" and above.
49-12-0366 For all 5" Magnum® and 5" Super Magnum®
models. Also for 6141 model – serial number
"E" and above.

GUARDS – FOR TYPE 1 DISCS
For all Magnum, Super Magnum, 6140, 6145 and 6141 models.
49-12-0361 4-1/2" Guard.
49-12-0362 5" Guard.

155

GUARD FOR TYPE 27 DISCS - SINGLE SCREW MOUNT
49-12-0320 4-1/2" Guard for 6140 and 6145 models –
serial numbers "A" thru "D".
49-12-0330 5" Guard for 6141 model – serial numbers "A" thru "D".

INNER FLANGE for all guards
49-05-0041 For all 4-1/2" and 5" models.
FLANGE NUTS for all guards
49-05-0050 For all 4-1/2" and 5" models with a 1/2" - 13 spindle.
49-05-0051 For all 4-1/2" and 5" models with a 5/8" - 11 spindle.

HEAVY-DUTY
GRINDER ACCESSORIES

TYPE 11 GRINDING CUPS
TYPE 11 FLARED CUP GRINDING WHEELS
Aluminum oxide for all general purpose metal grinding. Resinoid
bonded. These wheels are fitted with 5/8"-11 threaded bushing
molded integrally ready for mounting.
• For use on 13 and 15 amp Sanders. Skirt guard as well as
flange No. 49-05-0030 and nylon washer No. 45-88-8465 must
be used for proper installation of the accessory.

TYPE 11 ARMOR CUP GRINDING WHEELS
Resinoid bonded. Special fine grit outer rim wears slowly. Prevents
rounded edges for high performance without distortion. Eliminates
waste by maintaining a flat grinding surface even under the toughest
conditions. Provides longer usable cup life. 5/8"-11 threaded bushing
integrally molded for easy mounting.

TYPE 11 SILICON CARBIDE ARMOR CUP FOR STONE OR CONCRETE
CAT. NO.
GRIT DIA. THREAD DESCRIPTION MAX. SPEED
TYPE 11 ALUMINUM OXIDE FOR METAL
CAT. NO. GRIT DIA. THREAD DESCRIPTION MAX. SPEED 49-93-5260 16/24 4" 5/8"-11 For 7" Grinders. 9000 RPM
49-93-5140 16 4" 5/8"-11 For 7" Grinders. 9000 RPM 49-93-5280 16/24 5" 5/8"-11 For 9" Grinders. 7200 RPM
49-93-5220 16 5" 5/8"-11 For 9" Grinders. 7200 RPM
TYPE 11 ALUMINUM OXIDE ARMOR CUP FOR METAL
CAT. NO.
GRIT DIA. THREAD DESCRIPTION MAX. SPEED
FLANGE AND NYLON WASHER FOR PROPER INSTALLATION
49-93-5250 16/24 4" 5/8"-11 For 7" Grinders. 9000 RPM
49-05-0060 Flange
49-93-5270 16/24 5" 5/8"-11 For 9" Grinders. 7200 RPM
45-88-8465 Nylon Washer

SURFACE CONDITIONING DISCS
SURFACE CONDITIONING DISCS
QTY. 3
QTY. 10
MAX. SPEED
CATALOG NO. CATALOG NO. DIAMETER
GRIT/COLOR
RPM
48-80-4000
48-80-4024
4 1/2"
very fine/blue
12,000
48-80-4002
48-80-4026
4 1/2"
medium/maroon
12,000
48-80-4004
48-80-4028
4 1/2"
coarse/brown
12,000
48-80-4006
4 1/2"
assortment*
12,000
48-80-4008
48-80-4030
5"
very fine/blue
12,000
48-80-4010
48-80-4032
5"
medium/maroon
12,000
48-80-4012
48-80-4034
5"
coarse/brown
12,000
48-80-4014
5"
assortment*
12,000
48-80-4016
48-80-4036
7"
very fine/blue
6,500
48-80-4018
48-80-4038
7"
medium/maroon
6,500
48-80-4020
48-80-4040
7"
coarse/brown
6,500
48-80-4022
7"
assortment*
6,500
*Includes one each of very fine, medium and coarse.

SURFACE CONDITIONING DISCS
The latest innovation in abrasive products. Tough, non-woven nylon
discs ideally suited for surface conditioning metal, wood or plastic.
Deburr, weld blend, clean or finish. Web-like construction readily
conforms to surface shapes and provides uniform contact even on
irregular surfaces.
Open, non-woven construction resists disc loading. Provides exceptional
cooling characteristics, helping to eliminate burning or discoloration of
the work piece.
Various grits for progressively smoother surface finishing–see chart to
the right.
Scrim backed discs enables fast and easy disc changes with hook and
loop backing pads.
HOOK & LOOP BACKING PADS
CATALOG NO.
SIZE
49-36-3475
4-1/2"
49-36-3480
5"
49-36-3485
7"

ARBOR/THD.
5/8"-11
5/8"-11
5/8"-11

MAX. SPEED
12,000 RPM
12,000 RPM
6,500 RPM

COLOR

GRIT

APPLICATION

BLUE

Very fine

Final finishing–lustre aluminum and stainless.

MAROON

Medium

Low stock removal–weld blending, cleaning, light
oxidation removal.

BROWN

Coarse

Moderate stock removal–deburring, edging, rust/scale
removal, roughing texture.

DRY CUTTING DIAMOND BLADES
INNER FLANGE
49-05-0041 For 4-1/2"–5" Grinders. Supplied with 4"
and 4-/2" Diamond Blades. 7/8" Arbor
Hole; 20 mm, 5/8" Bushings supplied.
4" DIA. CONTINUOUS RIM
49-93-8005 Fits 7/8", 20 MM and 5/8" Arbors. Max.
Speed 12,000 RPM.
4-1/2" DIA. CONTINUOUS RIM
49-93-8010 Fits 7/8", 20 MM and 5/8" Arbors. Max.
Speed 12,000 RPM.
4-1/2" DIA. x 1/4" SEGMENTED
49-93-8015 Fits 7/8", 20 MM and 5/8" Arbors. Max.
Speed 12,000 RPM.
FLANGE NUTS
49-05-0050 For 1/2"-13 Spindles.
49-05-0051 For 5/8"-11 Spindles.

NOTE: Diamond cutting blades must be used with type 1 guard. Ref. 49-12-0361

156

HEAVY-DUTY
7" AND 9" POLISHERS
■ Spindle Lock For Convenient Accessory
Change
■ Self-Stopping Long Life Brush System
■ Powerful MILWAUKEE Built 11.0 Amp
Motor
■ Helical Gearing
■ All Ball and Roller Bearings
■ Aluminum Gear Case with Protective
Urethane Bumper
5460-6 AND 5540 ADDITIONAL FEATURES:
■ Dial Speed Control
Exclusive MILWAUKEE electronic speed
control in powerful 11.0 amp polishers – ideal
for clearcoat finishes.
■ 10' 2-Wire Quik-Lok® Cord Set Included
Cord No. 48-76-5010. Quick detachment
from tool for tangle-free carrying and storage.
Instant field repair.

7"/9"
5460-6
• FOR USE WITH STANDARD
LIQUID POLISHES

7"
5540
• FOR USE WITH HIGH SPEED
STANDARD LIQUID
MACHINE POLISHES

7"/9"
5455
• FOR USE WITH STANDARD
LIQUID POLISHES
• SINGLE SPEED
Pads sold separately.

NYLON WASHER
For easier removal. (Standard equipment.)

45-88-8465

DISC NUT
Standard equipment.

49-40-0390

SPECIFICATIONS
CATALOG
NUMBER
5460-6

PAD
DIA.
7"/9"

VOLTS
120 AC

AMPS
11.0

SPEED
(NO LOAD) RPM
0-1750

SPINDLE
THREAD SIZE
5/8"-11

LENGTH §◊
16-1/2"

NET WGT.
LBS.
8.8

SHIP. WGT.
LBS.
12.0

5540
7"
120 AC
11.0
0-2800
5/8"-11
16-1/2"
8.8
12.0
5455
7"/9"
120 AC/DC
11.0
1750
5/8"-11
16-1/2"
8.8
11.8
STANDARD EQUIPMENT: FOR 5460-6 AND 5540 – Includes side handle, one 7" rubber backing pad, 10' 2-wire Quik-Lok® cord, disc nut and nylon washer. FOR 5455 – Includes side handle, one 7" rubber
backing pad, disc nut and nylon washer.
◊
§ Overall length of tool only–not including pad.

ACCESSORIES
HOOK AND LOOP FOAM PADS, BLENDED WOOL PADS, AND TWISTED, TUFTED WOOL PADS
Foam pads are designed specifically for clearcoat finishes. Foam pads run cooler and are less likely to create swirl marks. (Not recommended for
inexperienced operators). Blended wool pads run cooler than 100% wool and add a margin of safety when used on clearcoat finishesand are recommended for medium gloss finishing.

49-36-0650

49-36-0600

49-48-0500

49-36-2175

49-36-0670

49-36-1450

49-36-0500

49-36-2500

Twisted tufted 100% wool polishing pads recommended for deep cleaning and compounding.
CATALOG
DEPTH
NUMBER
DESCRIPTION
DIAMETER OF PILE
APPLICATION
49-36-0650 White Foam Polishing Pad *
8"
2"
Removes swirls on clearcoat, gelcoat and most finishes. Produces medium to high gloss.
49-36-1550

Yellow Foam Compounding Pad *

Compounding, removes 1500-2000 sand scratches. Produces low to medium gloss.

49-36-0670

Red Foam Finishing Pad *

Final finishing on clearcoat, gelcoat and most finishes. For applying waxes and
polish/sealants. Produces high gloss finish.

49-36-0600

Blended Wool Pad *

7-1/2"

1-1/2"

For polishing clearcoat, gelcoat and most finishes. Produces medium gloss.

49-36-0500

Blended Wool Pad **

7-1/2"

1-1/2"

For polishing clearcoat, gelcoat and most finishes. Produces medium gloss.

49-36-0700

Blended Wool Pad **

1-1/2"

For polishing clearcoat, gelcoat and most finishes. Produces medium gloss.

49-36-1500

Twisted, Tufted 100% Wool Pad *

7-1/2"

1-1/2"

Deep cleaning and compounding-removes 1200 to 1500 sand scratches on clearcoat,
gel coat and most finishes. Produces low gloss.

49-36-1450

Twisted, Tufted 100% Wool Pad **

7-1/2"

1-1/2"

Deep cleaning and compounding-removes 1200 to 1500 sand scratches on clearcoat,
gel coat and most finishes. Produces low gloss.

49-36-1455

Twisted, Tufted 100% Wool Pad **

7-1/2"

Deep cleaning and compounding-removes 1200 to 1500 sand scratches on clearcoat,
gel coat and most finishes. Produces low gloss.

49-36-1600

Twisted, Tufted 100% Wool Pad **

1-1/2"

Deep cleaning and compounding-removes 1200 to 1500 sand scratches on clearcoat,
gel coat and most finishes. Produces low gloss.

48-48-0500

Blended Wool Acrylic Pad (Tie-on) **

1-1/2"

For polishing clearcoat, gelcoat and most finishes. Produces medium gloss.

48-48-1000

Blended Wool Acrylic Pad (Tie-on) **

1-1/2"

For polishing clearcoat, gelcoat and most finishes. Produces medium gloss.

49-36-2150

Hook and Loop Backing Pad

6-1/4"

—

49-36-2175

Hook and Loop Molded
Urethane Back Up Plate

6-1/4"

49-36-2500

Molded Rubber Backing Pad

49-36-2200

Molded Rubber Backing Pad

8-1/12"

49-67-0130

Pad Centering Tool

49-36-2150

49-67-0130

—

Includes pad centering tool.
Flexible molded urethane provides forgiving flexibility lessoning risk of spot heating
and finish burning. (Includes pad centering tool p/n: 49-67-0130)

—

Rubber molded backing plate specifically designed to attach to bolt on buffing/polishing
pads onto 5460-6, 5540 and 5455 speed control polishers. (Nut and washer sold separately)

—

(When Purchased Separately)

Fast, convenient Hook and Loop attachment – No disc nut necessary. Change pads in seconds. Foam pads are ideal for use with 5460-6 and 5540
speed control polishers on low speed for clearcoat finishes.

** Traditional bolt-on and tie attachment, these pads and bonnets require the appropriate molded rubber-backing pad. (49-36-2500 or 49-36-2200)

157

HEAVY-DUTY
STRAIGHT GRINDERS AND ACCESSORIES
■ Heavy-Duty MILWAUKEE Built Motors
■ Strong, Lightweight, Glass Filled
Nylon Handles
■ High-Impact Resistant Tool Rest
■ Coated Spindle Housing For Cool Gripping
Surface
■ Hardened Helical-Cut Alloy Steel Gears
And Shaft
■ Long Life Brush System
■ Ball Bearing Mounted Armature
■ Heavy-Duty Aluminum Gear Case

5211
• 11.0 AMP, 14,500 RPM
• 3" DIAMETER

5223
• 12.0 AMP, 7000 RPM

5243
• 15.0 AMP, 5500 RPM

• 5" DIAMETER

• 6" DIAMETER

SPECIFICATIONS
CATALOG
NUMBER
5211
5223 ◆
5243

VOLTS
AC-DC
120
120
120

WHEEL
SIZE
1/2" x 3"
5"
6"

AMPS
11.0
12.0
15.0

HOLE
DIA.
3/8"
5/8"
5/8"

NO LOAD
RPM
14,500
7000
5500

SPINDLE
THREAD SIZE
3/8"-24
5/8"-11
5/8"-11

LENGTH
21"
20"
22"

NET WGT.
LBS.
7.8
10.3
16.5

SHIP. WGT.
LBS.
11.3
11.8
20.8

◆ Not available in Canada.
STANDARD EQUIPMENT FOR 5211 – Includes grinding wheel, wheel guard with hinged face plate and two wrenches. FOR 5223 – Includes grinding wheel, wheel guard and two wrenches. FOR 5243 –
Includes grinding wheel, adjustable steel wheel guard with hinged face plate and two wrenches.
NOTE: The maximum safe operating speed shown on grinding wheels and tuck point abrasive wheels must be greater than the no load speed of the tool.

ACCESSORIES

KNOT WIRE BRUSHES–CARBON STEEL
CATALOG
HOLE
WIRE
NUMBER
DIA.
DIA.
SIZE
48-52-2300
48-52-2310
48-52-2510

3"
5"
6"

3/8"-1/2"
5/8"
1/2"-5/8"

CLOTH BUFFING WHEELS
1/4" Width • 4 per package
CATALOG
NUMBER
49-93-0071

.014
.014
.014

MAX. WHEEL
SPEED
25,000
8,000
8,000

ALUMINUM OXIDE RESINOID BOND GRINDING WHEELS
CATALOG
HOLE
MAX. WHEEL
NUMBER
GRIT
SIZE
DIA.
SPEED (RPM)
49-92-2240 24
5" x 1"
49-92-3260 24
6" x 1"
49-92-0500 36
3" x 1/2"
49-92-0510 60
3" x 1/2"
49-92-0200* 60
2-1/2" x 1/2"
49-92-0250* 36
2-1/2" x 1/2"
* For previous model 5210

5/8"
5/8"
3/8"
3/8"
3/8"
3/8"

WRENCHES

SIZE

HOLE
DIA.

5/8"

49-96-6600
49-96-4050
49-96-4075
49-96-4072
49-96-7230

Spanner wrench for No. 5223
9/16" Wrench for Nos. 5210, 5211
1" Wrench for Nos. 5210, 5211
1-1/16" Wrench for Nos. 5223, 5243
Spanner wrench for No. 5243

158

7,260
6,000
18,000
18,000
21,000
21,000

WHEEL GUARD ASSEMBLIES
49-12-0280
49-12-0290
49-12-0160

3" For grinder number 5211.
5" For grinder number 5223.
6" For grinder number 5243.

GREASE – ONE POUND CAN
49-08-4140
Type “G” grease.

HEAVY-DUTY
DIE GRINDERS AND ACCESSORIES

■ Heavy-Duty MILWAUKEE Built Motors
■ Heavy-Duty Aluminum Gear Cases
■ Strong, Lightweight, Glass Reinforced
Nylon Motor Housings And Handles
■ High Efficiency Fans
■ Long Life Brush System
■ All Ball And Roller Bearings

5192
• 4.5 AMPS, 21,000 RPM
• ON-OFF TOGGLE SWITCH

5192 AND 5194 ADDITIONAL FEATURES:

5194
• 4.5 AMPS, 21,000 RPM

■ For Mounted Wheels And Points Up To
1-5/8", Reinforced Wheels Up To 2"
■ Armature Dynamically Balanced For
Smooth, Efficient Operation

• ON-OFF PADDLE SWITCH

5196 ADDITIONAL FEATURES
■ For Mounted Wheels And Points Up To 2",
Reinforced Wheels Up To 2"
■ Ball Bearing Mounted Armature
■ High Impact Resistant Tool Rest
■ Helical Cut Alloy Steel Gears And Shaft

5196
• 11.0 AMPS, 14,500 RPM

SPECIFICATIONS
MAX. CAPACITY■
CAT.
VOLTS
COLLET
REINFORCED
MOUNTED WHEELS
NO LOAD
NET WGT.
SHIP. WGT.
NO.
AC-DC
AMPS
DIA.
GRINDING WHEEL
AND POINTS
RPM
LENGTH
LBS.
LBS.
5192
120
4.5
1/8 ◆ -1/4*
2"
1-5/8"
21,000
13-1/2"
4.5
4.8
2"
1-5/8"
21,000
13-1/2"
4.5
4.8
5194
120
4.5
1/8 ◆ -1/4*
5196
120
11.0
1/8 ◆ -1/4*
2"
2"
14,500
21-1/2"
7.8
10.5
■ These grinders are not supplied with grinding wheels. Before using any grinding wheel be sure speed shown for that wheel is greater than the no load speed of the tool. ◆Available as accessory only.
*Included as standard equipment.

ACCESSORIES
FOR DIE GRINDER MODELS 5192 AND 5194
48-66-0975* 1/4" Collet
49-96-4090* 11/16" Open end wrench
49-96-4040* 1/2" Open end wrench
48-66-0965 1/8" Collet
48-68-0031 Collet nut – replacement
49-08-4140 Type “G” grease, 1 lb. can
* Included as standard equipment
FOR DIE GRINDER MODEL 5196
48-66-0975* 1/4" Collet
49-96-4090* 11/16" Open end wrench
49-96-4040* 1/2" Open end wrench
49-96-4075* 1" Open end wrench
48-66-0965 1/8" Collet
48-68-0031 Collet nut – replacement
48-68-0040 Collet body – replacement
49-08-4140 Type “G” grease, 1 lb. can
* Included as standard equipment

SEE PAGE
67 FOR
WIRE
BRUSHES

1/8" SHANK MOUNTED POINTS

B52

B97

W146

W154

CATALOG
NUMBER
49-95-0111
49-95-0121
49-95-0131
49-95-0141
49-95-0151
49-95-0161
49-95-0171
49-95-0181
49-95-0191
49-95-0201
49-95-0008

SHAPE
B52
B97
B122
B131
B135
W146
W154
W163
W176
W185
ALL

1/4" SHANK MOUNTED POINTS

B122

W163
PKG.
QTY.
5
5
5
5
5
5
5
5
5
5
50

B131

B135

W176

W185

CATALOG
PKG.
NUMBER
SHAPE QTY.
49-95-0112
B52
25
49-95-0123
B97
25
49-95-0133 B122
25
49-95-0143 B131
25
49-95-0153 B135
25
49-95-0163 W146
25
49-95-0173 W154
25
49-95-0183 W163
25
49-95-0193 W176
25
49-95-0203 W185
25
– Merchandiser Included

* Requires the use of optional 1/8" collet accessory
159

W218

W220

CATALOG
NUMBER
49-95-0011
49-95-0021
49-95-0031
49-95-0041
49-95-0051
49-95-0061
49-95-0071
49-95-0081
49-95-0091
49-95-0101
49-95-0007

SHAPE
A1
A3
A11
A38
W205
W218
W220
W222
W236
W242
ALL

A11

W222
PKG.
QTY.
5
5
5
5
5
5
5
5
5
5
50

A38

W205

W236

W242

CATALOG
PKG.
NUMBER
SHAPE QTY.
49-95-0010
A1
25
49-95-0020
A3
25
49-95-0030
A11
25
49-95-0043
A38
25
49-95-0053 W205
25
49-95-0063 W218
25
49-95-0130 W220
25
49-95-0040 W222
25
49-95-0093 W236
25
49-95-0052 W242
25
– Merchandiser Included

HEAVY-DUTY
SHEARS
EXCLUSIVE 6850 FEATURES
■ Cuts Round Holes, Square Holes
And Irregular Holes
■ 360° Swivel Head
■ Cuts Up To 15' Per Minute
■ Continuous Metal Curl
■ Head Assembly Designed For Easy Servicing
■ Trigger Speed Control
■ Aluminum Gear Case And Diaphragm
■ Powerful MILWAUKEE Built Motor
■ High Strength Impact Resistant Handle

6850
• 18 GAUGE

6805 and 6815 FEATURES
■ High Speed Accurate Cutting Mechanism
■ Simple Blade Adjustment – No Shims
■ Blade Design Eliminates Jamming
■ Leaves Edges Smooth – Burr Free
■ No Adjustments For Straight Cuts – Curves
■ Cuts Close Curves Either Right Or Left
■ Toggle Switch

6815
• 14 GAUGE
6805
• 16 GAUGE

EXCLUSIVE LOWER SHEAR BLADE
Blade is easily and securely
adjustable. Sheared metal rides
smoothly over and under unique
steel yoke providing high cutting
efficiency and smooth edge.

GAUGE CHART

SPECIFICATIONS
CATALOG
NUMBER
6850

CAPACITY
STEEL
18 Ga.

CAPACITY
STAINLESS
20 Ga.

CLEAR UNOBSTRUCTED
VISIBILITY

BLADE
WIDTH
.20"

VOLTS
AC ONLY
120

AMPS
4.0

SPINDLE
SPEED
RPM/SPM
0-2500

MINIMUM
CUTTING
RADIUS
7"

STROKES MINIMUM
MINIMUM
CATALOG
CAPACITY
CAPACITY
VOLTS
PER
RADIUS
RADIUS
NUMBER
STEEL
STAINLESS
AC/DC
AMPS
MINUTE
RLEFT
RIGHT
6815
14 Ga.
16 Ga.
120
5.0
4000
3/4"
1"
6805
16 Ga.
18 Ga.
120
4.0
4000
1/2"
1"
STANDARD EQUIPMENT FOR 6815 AND 6805 – Includes Allen Wrenches, Feeler Gauge, Upper Blade and Lower Blade.

LENGTH
—

NET
WGT.
LBS.
4.0

SHIP.
WGT.
LBS.
4.5

LENGTH
10-1/4"
10-1/4"

NET
WGT.
LBS.
5.0
5.0

SHIP.
WGT.
LBS.
6.0
6.3

10 Ga.
12 Ga.
14 Ga.
16 Ga.
18 Ga.
20 Ga.
22 Ga.

Steel
Sheets
.135
.105
.075
.060
.048
.036
.030

Aluminum
.102
.081
.064
.051
.040
.032
.025

ACCESSORIES
CATALOG
NUMBER
WRENCH
6850
–
6815
5/64" Allen Wrench - 49-96-0040
9/64" Allen Wrench - 49-96-0065
6805
5/64" Allen Wrench - 49-96-0040
9/64" Allen Wrench - 49-96-0065

CATALOG NUMBER
6850

CENTER BLADE
48-44-0150

14 GAUGE
SHEAR BLADE
SET
–
48-44-0112

16 AND 18 GAUGE
SHEAR BLADE
SET
–
–

FEELER
GAUGE
–
49-11-0080

TYPE "G"
GREASE
–
49-08-4140

TYPE "E"
GREASE
49-08-4122
–

–

48-44-0122

49-11-0080

49-08-4140

–

LEFT BLADE
48-44-0160

RIGHT BLADE
48-44-0170

WRENCH
5/32" Hex Socket Wrench - 49-96-0070

160

REPLACEMENT SWIVEL SHEAR HEAD ASSEMBLY
48-08-0500

HEAVY-DUTY
NIBBLERS
EXCLUSIVE 6890 FEATURES
■ Indexing Die Holder Allows For Eight
Cutting Positions
■ No Adjustments For Straight Or
Curved Cuts
■ Cuts Square Or Round And Deep
Corrugated Metal
■ Starting Hole Required 7/8"
■ AC-DC Paddle Switch For One-Handed
Operation

6890
• 16 GAUGE
• 7' PER MINUTE

EXCLUSIVE 6880 FEATURES
■ Cutting Guide On Front For Pattern Work
■ Starting Hole Required 1-2/3"
■ AC-DC Toggle Switch For Two-Handed
Operation

INDEXABLE HEAD
FOR REACHING
“HARD TO GET” AREAS

6880
• 10 GAUGE
• 8-3/4' PER MINUTE

SPECIFICATIONS
STROKES
MINIMUM
CATALOG
CAPACITY
CAPACITY
PUNCH
PER
CUTTING
NUMBER
STEEL
STAINLESS
WIDTH
VOLTS
AMPS
MINUTE
RADIUS
6890
16 Ga.
18 Ga.
.20"
120 AC-DC
4.0
1900
1-3/4"
6880
10 Ga.
12 Ga.
.24"
120 AC-DC
4.0
1000
2-1/2"
STANDARD EQUIPMENT FOR 6890 – Includes Punch, Die, Allen Wrench and Plate Wrench. FOR 6880 – Includes Punch, Die, Allen Wrench and Side Handle.

LENGTH
11-1/4"
12-1/4"

ACCESSORIES
Catalog
Number
6890
6880

Replacement
Punch
48-44-0260
48-44-0265

NET
WGT.
LBS.
4.8
7.8

SHIP.
WGT.
LBS.
6.3
9.3

GAUGE CHART
Replacement
Die
48-44-0270
48-44-0275

Wrench
Plate Wrench - 49-96-4725
2.5mm Wrench - 49-96-0330
Allen Wrench - 49-96-0350

161

Type "G"
Grease
49-08-4140
49-08-4140

10 Ga.
12 Ga.
14 Ga.
16 Ga.
18 Ga.
20 Ga.
22 Ga.

Steel
Sheets
.135
.105
.075
.060
.048
.036
.030

Aluminum
.102
.081
.064
.051
.040
.032
.025

HEAVY-DUTY
STEEL TANK VACUUM CLEANERS

■ Wet/Dry Pickup Capabilities
■ Positive Water Shut-Off
On wet/dry machines protects motor from
direct exposure to water.
■ Heavy-Duty Filter System
For the roughest coarse materials to the
finest dust.
■ Use As Blower
Switch hose from intake to exhaust, for
cleaning inaccessible areas.

8912

8911

8950
8955

8925
• STAINLESS STEEL

8965

• BOTTOM DRAIN VALVE
• FOR EASY WATER REMOVAL
VACUUM CLEANER DOLLY
49-90-1150
For use with Model 8950 only.

SPECIFICATIONS
CATALOG
NUMBER
8911
8912
8925
8950
8955

FOR
MATERIALS
WET/DRY
WET/DRY
WET/DRY
WET/DRY
WET/DRY

RECOV. CAP.
GAL.
BU.
11
1-1/2
11
1-1/2
15
2
8
7/8
10
1-1/8

TANK
STEEL
STEEL
STAINLESS
STEEL
STEEL

TANK
DIMENSIONS
VOLTS
AMPS
16" DIA.
120
7.5
16" DIA.
120
9.2
16" DIA.
120
9.2
14" DIA.
120 AC, 60 HZ 8.0
14" DIA.
120 AC, 60 HZ 8.0

MOTOR TYPE
2-STAGE BYPASS
3-STAGE BYPASS
3-STAGE BYPASS
1-STAGE BYPASS
1-STAGE BYPASS

MAX
AIR FLOW
CU. FT./MIN.
94
92
92
143
143

SEALED
SUCTION
IN WATER
84"
134"
134"
45"
45"

OVERALL DIMENSIONS
WIDTH
HEIGHT
22"
37"
22"
37"
22"
41"
16-3/4"
22-1/2"
19-1/2"
38-1/2"

NET
WGT.
LBS.
56.0
60.0
63.0
18.0
32.0

SHIP.
WGT.
LBS.
66.0
70.0
74.0
25.0
44.0

8965
WET/DRY
10
1-1/8
STEEL
14" DIA.
120
6.2
1-STAGE BYPASS
133
49"
19-1/2"
35-5/8" 34.0 45.0
STANDARD EQUIPMENT: All models are equipped with 1-1/2" O.D. hose connections, cord with 3-prong grounded plug, 3 hold-down clamps and 3 or 4-wheel caddie (except no. 8950) with non-marring
wheels. FOR 8911, 8912 and 8925 – Three paper filter bags, cloth filter, wire frame assembly, wet pick-up conversion pan, swivel connector and store-all tool bag. FOR 8950 – 1-1/2" O.D. hose connections, cord with 3-prong grounded plug, 3 hold-down clamps, 7’ x 1-1/2" I.D. vinyl hose, hose adapter and filter cartridge. FOR 8955 – 1-1/2" O.D. hose connections, cord with 3-prong grounded plug, 3
hold-down clamps, 7’ x 1-1/2" I.D. vinyl hose, hose adapter, filter cartridge and 3 wheel dolly. FOR 8965 – 7' x 1-1/2" I.D. vinyl hose, hose adapter, cloth filter assembly, foam filter sleeve, 3 wheel dolly
and three paper filter bags.

162

HEAVY-DUTY
POLY TANK VACUUM CLEANERS
WET/DRY PICKUP CAPABILITIES
8926 AND 8927 FEATURES
■ Front Drain Valve With Hose Connector
■ Polyethylene Tank
High impact 1/4" wall construction.
Resists rust and corrosive liquids.
■ Use As Blower
Switch hose from intake to exhaust for
cleaning inaccessible areas.
■ Heavy-Duty Filter System
Large, totally enclosed filter bags provides
larger filtration area and convenient disposal.
8926 EXCLUSIVE FEATURE
■ 3-Stage Motor
Produces 92 CFM, 134" waterlift.
8927 EXCLUSIVE FEATURES
■ Built-In Sensor Relay
Activates vacuum when power is turned on.
Preset time delay built-in to handle current
spikes.
■ Three Position Switch
On (Vacuum), Auto (Power/Tool Vacuum)
and Off (Power/Tool Vacuum).
■ Built-In Power Outlet
Accepts 3-prong plug.

8926

8927

8936-20

8936-20 AND 8938-20 FEATURES
■ Easily Maneuverable
■ High Efficiency Filtration System
■ Durable Polypropylene Tank
■ Handy Tool Caddy
■ Ideal Applications
Manufacturing Plants, Utility Plants, Schools,
Construction Sites, Service Stations,
Warehouses, Shopping Malls, Hotels and
many more.
8936-20 EXCLUSIVE FEATURES
■ 3-Position Switch–On/Off/On Demand
■ Built-In Sensor Relay–Activates Vacuum
When Power Is Turned On
■ 8.0 Amp Outlet Accepts 3-Prong Plug
■ 12.0 Amp Circuit Breaker
8938-20 EXCLUSIVE FEATURES
■ Rear Drain Plug
■ 35' Cord Set

8934-6

8938-20

PRO-VAC

8934-6 FEATURES
■ Lightweight – 5.0 lbs.
■ High Impact Thermoplastic
■ Built-In Rear Wheels
■ Convenient Carrying Handle
■ Large Disposable Paper Filter Bag
■ 18' Cord
■ 6.2 Amp Motor

SPECIFICATIONS
CATALOG
NUMBER
8926
8927
8936-20
8938-20
8934-6

FOR
MATERIALS
WET/DRY
WET/DRY
WET/DRY
WET/DRY
DRY ONLY

RECOV. CAP.
GAL.
BU.
21
2-1/4
21
2-1/4
7-1/2
7/8
9
1
1-1/2 QTS.
–

TANK
TANK
DIMENSIONS
POLY
16" DIA.
POLY
16" DIA.
POLY
14" DIA.
POLY
15-1/2" DIA.
THERMOPLASTIC
N/A

VOLTS
120
120
120
120
120

AMPS
9.2
7.0
9.5
7.4
6.2

MOTOR TYPE
3-STAGE BYPASS
2-STAGE BYPASS
1-STAGE BYPASS
2-STAGE BYPASS
STRAIGHT THRU

MAX.
AIR FLOW
CU. FT./MIN.
92
94
159
102
80

SEALED
SUCTION
IN WATER
134"
84"
59"
84"
–

NET SHIP.
OVERALL DIMENSIONS WGT. WGT.
WIDTH
HEIGHT LBS. LBS.
21"
40"
62.0 82.0
21"
40"
56.0 76.0
14-5/8"
20-3/4" 17.0 20.0
16-1/8"
33-1/2" 34.0 37.0
6-1/4"
14-1/4" 5.0
7.0

STANDARD EQUIPMENT: FOR 8926 AND 8927 – Five Paper Filter Bags, Cloth Filter, Wire Frame Assembly, Wet Pick-Up Conversion Pan, Swivel Connector and Store-All Tool Pouch.
FOR 8936-20 – 7' x 1-1/2" Hose, 1-1/2" Conversion Unit, Dolly Caster Assembly, Tool Basket, Cartridge Filter and Filter Bag. FOR 8938-20 – 7' x 1-1/2" Hose, 1-1/2" Conversion Unit, Vac Dolly, Tool
Basket, Cartridge Filter and Filter Bag. FOR 8934-6 – 3' x 1-1/4" plastic hose, utility nozzle, crevice tool and mounting bracket.

163

HEAVY-DUTY
VACUUM CLEANER ACCESSORIES
MOTOR HEAD AND DRUM ADAPTER ASSEMBLY, VACUUM HOSES,
CONNECTORS, KITS AND ACCESSORIES

❶

MOTOR HEAD ONLY
8945
More powerful 3-Stage motor head adapts to all 16" diameter, 11 gallon units and larger for extra-duty applications.
Same as furnished with models 8912, 8925 and 8926. Maximum air flow is 92 Cu. Ft./Min. with sealed suction water
lift of 134". Unit comes with a 30' cord and requires the use of 16" diameter conversion pan for wet pickup. Wire
frame filter cage, cloth filter, gasket assembly and 16" dacron filter bag required for dry pickup. Order these and
all accessories separately. Unit includes a swivel end connector, No. 49-90-0150.
Net weight 19.0 lbs., Shipping weight 21.0 lbs.

❷

DRUM ADAPTER
49-90-1590
Fits your 55 gallon drum. Gasket secures tightly to drum when vacuum is in operation. Adaptable to Motor Head No.
8945 and those on Nos. 8911, 8912, 8925, 8926, 8927 and previous model 8916. Use 16" diameter accessories.
Net weight 10.0 lbs., Shipping weight 11.0 lbs.

❸

DOLLY
49-90-1100
For 55 gallon drum. Sturdy steel construction with 4 wheels and long hinged handle. Drum easily tips off or on. Net
weight 43.0 lbs., Shipping weight 45.0 lbs.

❷
55 gal.
❸

DRUM

8945

WET AND DRY CLEANING KIT
49-90-1670 – A complete kit of
accessories for the maintenance
department. Kit consists of 1 of each of
the following:
49-90-0060 10' hose
49-90-0550 major floor tool
49-90-0580 squeegee shoe
49-90-0400 15" crevice tool
49-90-0600 14" carpet insert
49-90-0740 utility nozzle
49-90-1000 double bend floor wand

FURNACE CLEANING KIT
49-90-1650 – All accessories
needed for cleaning furnaces. Kit
consists of 1 of each of the following: 49-90-0020, 10' hose; 49-900080, 6' metal hose; 49-90-0410,
27" crevice tool; 49-90-0460, rubber
blower nozzle; 49-90-0740, utility
nozzle.

VACUUM ACCESSORY KIT
49-90-1810 – Accessories for
general cleanup applications. Kit
consists of 1 of each of the following:
49-90-1865 wand
49-90-1770 crevice tool
49-90-1775 6" nozzle
49-90-1845 14" squeegee shoe
49-90-1850 14" rug shoe
49-90-1840 master nozzle
49-90-1860 3" round brush
49-90-1855 14" brush insert

AUTOMOTIVE KIT
49-90-1660 – A kit especially
designed for automotive cleanup
work. Kit consists of 1 of each of
the following: 49-90-0060, 10'
hose; 49-90-0400, 15" crevice
tool; 49-90-0740, utility nozzle.

CANVAS HOSE 10'
49-90-0020 Canvas covered, wire reinforced, rubber lined vacuum
hose, 1-1/2" I.D. Two straight molded cuff ends.
Order swivel-end connector separately.

REPLACEMENT PLASTIC HOSE (For model 8934-6)
49-90-0095 3' x 1-1/4" I.D.
49-90-0100 6' x 1-1/4" I.D.

BLACK CANVAS HOSE 10'
49-90-0030 Canvas covered, wire reinforced, rubber lined
vacuum hose. Strong, resilient, 1-1/2" I.D. with
two straight molded cuff ends.
Order swivel-end connector separately.

WIRELESS VINYL HOSE
49-90-0090 7'
49-90-0070 25'
49-90-0060 10'
Crushproof multi-flex hose with no wire reinforcement. 1-1/2" I.D.
with two molded cuff ends. Order swivel-end connector or hose
adapter separately.

BLACK NEOPRENE HOSE
Neoprene lined, oil resistant, wire reinforced, 1-1/2" I.D. with two
straight molded cuff ends. Order swivel-end connector separately.
49-90-0040 15'
49-90-0050
25'

METAL HOSE 6'
49-90-0080 For cleaning boiler tubes and furnaces. 1-1/4" O.D.
fits into standard 1-1/2" I.D. hoses.

STEEL HOSE CONNECTOR
49-90-0195 Used to connect 1-1/2" hoses.

HOSE CARRIER
Ideal for neat, safe storage of vacuum hoses. Makes moving from
one location to another easier.
49-90-0170 For Model 8935
49-90-0180 For Models 8911, 8912 and 8925

SWIVEL-END CONNECTOR
49-90-0150 Quick connect/disconnect feature for attaching
hoses to MILWAUKEE vacuum cleaners, except
Models 8950, 8955, 8936-20 and 8938-20. Fits
into 1-1/2" I.D. hoses. Same as furnished with
each unit.
HOSE ADAPTER
49-90-0155 Adapts 1-1/2" I.D. hose to Models 8936-20, 8938-20,
8950 and 8955. Same as furnished with each unit.

164

STORE-ALL TOOL POUCH
49-90-0250 For Models 8911, 8912 and 8925. Strong durable
vinyl pouch...makes toting extra tools easy.
49-90-0295 For Models 8924, 8926 and 8927. Strong durable
vinyl pouch...makes toting extra tools easy.

HEAVY-DUTY
VACUUM CLEANER ACCESSORIES

DOUBLE BEND FLOOR WAND
49-90-1000 Built-in swivel connection adapts with compression fitting to the major floor tool 49-900550. Wand connects to 1-1/2" I.D. hose. Made of chrome plated steel.

MAJOR FLOOR TOOL
49-90-0550 Major floor tool with two "quick turn"
thumb screws for quick tool changing.
Accommodates interchangeable 14"
inserts and replacements. Supplied
with No. 49-90-0610 bumper.
Attaches to 49-90-1000 wand.

TWO PIECE DOUBLE BEND FLOOR WAND
49-90-1865 Two piece construction for easy
storage. Made of chrome-plated
steel. Adapts to all MILWAUKEE
1-1/2" I.D. hose. Snap lock
connector accommodates major
floor tool 49-90-1840.

14" REPLACEMENT BUMPER
49-90-0610 Attaches to major floor tool 49-900550.

14" MAJOR FLOOR TOOL
49-90-1840 Economical, high impact,
durable plastic construction.
Master Nozzle with snap lock
feature for use with rug shoe
and squeegee shoe listed below.
Attaches to 49-90-1865 wand.

14" BRUSH INSERT
49-90-0560 For rough floors, large wall and ceiling
area. Attaches to major floor tool 4990-0550.
49-90-0630 14" replacement brush strips (2).
14" SQUEEGEE INSERT
49-90-0580 For fast drying of washed floors.
Attaches to major floor tool 49-900550.
49-90-0640 Replacement squeegee blades (3).

14" CARPET INSERT
49-90-1850 Ideal for cleaning rugs and carpets. Attaches to for major floor
tool 49-90-1840.
14" SQUEEGEE INSERT
49-90-1845 For fast drying of wet floors.
Attaches to for major floor tool
49-90-1840.

14" CARPET INSERT
49-90-0600 Bottom plate perfectly designed for
cleaning rugs, carpeting. Attaches to
major floor tool 49-90-0550.
14" FABRIC ATTACHMENT SHOE
49-90-0570 Suited for cleaning cement and concrete floors. Attaches to major floor
tool 49-90-0550.
49-90-0620 14" replacement fabric strips (2).
14" FELT ATTACHMENT SHOE
49-90-0590 For walls and smooth hard floors such
as tile, hardwood. Attaches to major
floor tool 49-90-0550.
10" NYLON BRISTLE BRUSH
49-90-0760 Heavy-duty cast aluminum, wide
mouth nozzle.10" cleaning path.
Compression type. Attaches to Double
Bend Floor Wand No. 49-90-1000.

10" HORSE HAIR BRUSH
49-90-0750 Heavy-duty cast aluminum, wide
mouth nozzle. 10" cleaning path.
Compression type. Attaches to Double
Bend Floor Wand No. 49-90-1000.

12" WIDE MOUTH GULPER
49-90-0540 Ideal for use on bare floors or rugs.
12" cleaning path. Compression type.
Attaches to Double Bend Floor Wand
No. 49-90-1000.

165

14" BRUSH INSERT
49-90-1855 Ideal for dry pick-up on hard surfaces. Attaches to floor tool 4990-1840.

HEAVY-DUTY
VACUUM CLEANER ACCESSORIES
EXTENSIONS, NOZZLES, BRUSHES, CREVICE TOOLS, FILTERS, FILTER CAGES,
CONVERSION PANS

ALUMINUM 6" UTILITY NOZZLE
49-90-0740 Taper fit utility and upholstery nozzle.
Fits 1-1/2" I.D. hose. 6" cleaning path.

20" EXTENSION
49-90-0510 20" extension with built-in hose end swivel. Used with utility nozzle No. 4990-0740 for automotive cleaning. Also desirable when short extension is
needed for dust brush attachments No. 49-90-0730.

CLAMP-ON NYLON BRISTLE BRUSH
WITH BUMPER
49-90-0480 Attach directly to utility nozzle.
3" ROUND DUST BRUSHES
49-90-0730 3" round dust brush with nylon
bristles. Fits 1-1/2" I.D. hose.
49-90-0660

Replacement brush insert for round dust brush.

49-90-1860

For all purpose dry pick-up of dirt and saw
dust. Ideal for cleaning furniture, venetian
blinds, etc. Fits 1-1/2" I.D. hoses.

METAL CREVICE TOOLS
For cleaning behind radiators, other hard to reach areas, corners and crevices.
Fits 1-1/2" I.D. hose.
49-90-0400 15"
49-90-0410 27"

RUBBER BLOWER NOZZLE
49-90-0460 For blowing dust and dirt out of cracks and
inaccessible areas. Excellent for machinery.
Fits 1-1/2" I.D. hose.

PLASTIC CREVICE TOOL
49-90-1745 Fits 1-1/4" on hoses 49-90-0095 and 49-90-0100 hose only.

6" PLASTIC UTILITY NOZZLES
49-90-1755 Economical, high impact, durable plastic construction. Fits 1-1/4" I.D. hose for upholstery
cleaning and other small jobs. Fits 8934-6,
49-90-0095 and 49-90-0100 hose only
49-90-1775 Economical, high impact, durable plastic construction. Fits 1-1/2" I.D. hose for upholstery
cleaning and other small jobs.

PLASTIC CREVICE TOOL
49-90-1770 Economical, high impact, durable plastic construction. Ideal for cleaning
around equipment, behind radiators, hard to reach corners and crevices.
Fits 1-1/2" I.D. hose.

FILTER CAGES AND CONVERSION PANS

FILTERS
DISPOSABLE HIGH EFFICIENCY MICRO-PLY PAPER FILTER BAGS
FILTERS DUST PARTICALS DOWN TO DOWN TO 0.1 MICRON
49-90-0302 5-pack. For Vacuum Cleaner Nos. 8911, 8912 and 8965.
49-90-0312 5-pack. For Vacuum Cleaner No. 8935.
49-90-0351 5-pack. For Vacuum Cleaner No. 8925.
49-90-0445 5-pack. For Vacuum Cleaner Nos. 8950, 8955, 8936-20
and 8938-20.

WIRE FRAME FILTER CAGE, CLOTH FILTER AND GASKET
ASSEMBLY
Available for both 14" and 16" dia. tanks. The filter assembly
acts as a final filter for air leaving tank.
TUB STYLE FILTERS AND WIRE FRAMES
49-90-0290
49-90-0270

Wire Filter Cage 14" Dia. Fits: 8935 only
Wire Filter Cage 16" Dia.
Fits: 8911, 8912, 8925, 8945

49-90-0280

Cloth Filter and Gasket 14" Dia.
Fits: 8935 and 8965

49-90-0260

Cloth Filter and Gasket 16" Dia.
Fits: 8911, 8912, 8925, 8945

DISPOSABLE HIGH EFFICIENCY MICRO-PLY PAPER FILTER
FILTERS DUST PARTCALS DOWN TO DOWN TO 0.1 MICRON
49-90-0332 5-pack. For 8911, 8912, 8925, 8926, 8927, 8935, 8945
and 8965. Quick and easy to install on vacuum tank.
Suited for vacuuming extremely fine dust directly into
vacuum tank. Fits over cloth filter assembly.
DISPOSABLE FILTER BAGS
49-90-0305 3-pack. For Vacuum Cleaner No. 8934-6.

SAUCER STYLE FILTER AND FRAME
49-90-0265

Cloth filter and gasket 16" dia.

49-90-0275

Wire frame filter cage 16" dia.

POLYESTER FILTER
49-90-0286 Fits 8936-20 and 8938-20 vacuum cleaners. Bag is
suited for pick-up of medium fine dust as well as
coarse, sharp material.

Above Filter and Wire Frame Fits: 8911, 8912, 8925, 8926,
8927 and 8945.

DACRON FILTER
49-90-0320 For 8911, 8912, 8925, 8926, 8927, 8935, 8945 and
8965. Bag is suited for pick-up of medium fine dust and
coarse, sharp material. Fits over cloth filter assembly.

WET PICK-UP CONVERSION PANS
49-90-1610 Wet Pick-Up Conversion Pan 16" Dia. (Standard
on Models 8911, 8912, 8925 and 8945).
49-90-1620

Wet Pick-Up Conversion Pan 14" Dia. (Standard
on Model 8935).

49-90-1640

Wet Pick-Up Conversion Pan 16" Dia. (Standard
on Models 8926 and 8927).

WET/DRY PICK-UP CARTRIDGE FILTER
49-90-1830 For 8950, 8955, 8936-20 and 8938-20. Interchangeable
with Cloth Filter Assembly and Foam Filter Sleeve.
FOAM FILTER SLEEVES
49-90-0770 Motor Filter for 8950, 8955, 8936-20 and 8938-20.
49-90-1820 For 8926, 8927 and 8965.
CLOTH FILTER ASSEMBLIES
49-90-0285 For 8950 and 8955. Use with Foam Filter Sleeve for Dry
Pick-Up.

166

HEAVY-DUTY
HEAT GUNS

■ Impact Resistant Heating Element
■ Efficient Soft Air Velocity:
Increases surface temperature to the required
working temperature faster than conventional
hot air heat guns. Maintains higher surface
temperature, allowing faster completion
standard commercial or industrial applications.
■ Cool Air Inlet Design
Allows air movement at peak efficiency, even
when resting on support stand.
■ Support Stand
Enables gun to be stationary for workbench
or assembly work, freeing both hands for use.
■ Users:
Plumbers, Painters, Floor Covering Installers,
Technicians, Boat Builders, Food Processing,
Industry, Mechanics, Contractors, Body Shops,
Photographers, Schools, Laboratories.
■ Applications:
Softens, molds, bends and forms plastics.
Pre-dries surfaces for fast preparation,
softens caulking, putty and plastics, strips
paint, varnish and lacquer. Repairs auto top
vinyl, thaws frozen pipes, shrink fits plastic
tubing, dries electric lines and cables,
removes tiles, floor covering materials,
loosens over-tightened screws and joints,
welds plastics, PVC coated fabrics and foils.

8975-6

• DUAL TEMPERATURE
570º F AND 1000º F
• 3 POSITION ROCKER
SWITCH – OFF, HIGH & LOW

(KIT)
8980
• DUAL TEMPERATURE
570º F AND 1000º F
• 3 POSITION ROCKER
SWITCH – OFF, HIGH & LOW
• INCLUDES ACCESSORY
ASSORTMENT 49-80-0300

8977-20
• VARIABLE TEMPERATURE
140º F TO 1040º F
• ROTATE REAR HOUSING TO
SELECT TEMPERATURE

(KIT)
8985
• VARIABLE TEMPERATURE
140º F TO 1040º F
• ROTATE REAR HOUSING TO
SELECT TEMPERATURE
• INCLUDES ACCESSORY
ASSORTMENT 49-80-0300

SPECIFICATIONS
CATALOG
NUMBER
8975-6
8980 KIT
8977-20
8985 KIT

VOLTS
AC
120
120
120
120

AMPS
11.6
11.6
11.6
11.6

AIR VOLUME
CU. FT. MIN.
14.8
14.8
14.8
14.8

AIR
TEMPERATURES
570º F / 1000º F
570º F / 1000º F
140º F / 1040º F
140º F / 1040º F

LENGTH
(IN.)
10-1/8
10-1/8
10-1/8
10-1/8

NET WGT.
(LBS.)
1.6
1.6
1.6
1.6

SHP. WGT.
(LBS.)
2.0
5.3
2.0
5.3

STANDARD EQUIPMENT: FOR 8975-6 – Duel Temp. Heat Gun. FOR 8980 – 8975-6 Heat Gun, Accessory Assortment 49-80-0300 and
Impact Resistant Carrying Case. FOR 8977-20 – Variable Temp. Heat Gun. FOR 8985 – 8977-20 Heat Gun, Accessory Assortment
49-80-0300 and Impact Resistant Carrying Case.

ACCESSORIES
HIGH IMPACT CARRYING CASE
48-55-7120
Tough, custom molded rustproof, polyethylene
case securely holds the 8975-6 and 8977-20
heat gun and all 4 accessory nozzles.
ACCESSORY ASSORTMENT
49-80-0300
Includes 49-80-0292, 49-80-0293, 49-800294 and 49-80-0297 to fit most common
applications. Fits all heat guns offered by
MILWAUKEE.

AIR REDUCTION
49-80-0297
Intensified heat in a specific
area – soldering.

167

HOOK NOZZLE
49-80-0292
When heat is needed to
surround-bending, soldering
pipe, shrinking tubing.

DEFLECTOR
49-80-0293
Deflects air away from glass
when stripping paint or
softening putty.

AIR SPREADER
49-80-0294
Intensified heat for removing
floor coverings, paint burning,
vinyl top removal.

HEAVY-DUTY
HEAT GUNS
■ Removable Air Filter
Prevents debris from entering tool.
■ Ceramic Encapsulated Heating Element
Found only in the highest quality heat guns.
Maintains shape of helix and uniform coil
which results in longer tool life.
■ Thermo Protected
Automatically prevents the tool from
overheating by maintaining set temperature.
■ One Hand Operation
The light weight, easy grip handle and
convenient switch location make working
with the unit extremely easy.
■ Stationary Use
Tool is designed with pads on the back cap
and lower handle for use in upright position.
■ LED Digital Readout Display
Temperature monitoring via digital display
showing the present temperature in
increments of 10° F. (8988-20 only)
■ Users:
Aerospace Industries. Defense Department.
Computer Industries. Harness Shops.
■ Applications:
Plastic Curing on Aircraft. Solder Sleeve
Splicing Devices. Shrink Tube Insulator
Applications. Wire Harnessing. Welding
Thermoplastics. Shaping and Bending
Plastics.

8988-20
• VARIABLE TEMPERATURE
90º F TO 1050º F

LED Digital
Readout
Display

(KIT)
8978-20
• VARIABLE TEMPERATURE
200º F TO 1050º F
• INCLUDES 2 NOZZLES

SPECIAL 8978-20 FEATURES
■ Impact Resistant Heating Element
■ Heat Adjustment Dial (1– 6) For
Temperature From 200° F – 1050° F
■ Electronic Control
Allows extra reduction of air flow for more
accurate and concentrated heat location
without damage to heating element.

SPECIFICATIONS
CATALOG
NUMBER

VOLTS
AC

AMPS

8988-20
8978-20

120
120

12.5
12.5

AIR VOLUME CU. FT. MIN.
COOL
LOW AIR
HIGH AIR
AIR ONLY
(WITH HEAT) (WITH HEAT)
7.06
–

8.83
–

15.89
14.8

AIR
TEMPERATURES

NET.
LENGTH WGT.
(IN.)
(LBS.)

90°F – 1050°F
200°F – 1050°F

11-1/2
13

2.0
1.8

SHP.
WGT.
(LBS.)
2.8
2.5

FOR USE WITH ALL HEAT GUNS: 8978-20, 8988-20,
8975-6, 8977-20
AIR REDUCTION
49-80-0297

STANDARD EQUIPMENT: FOR 8988-20 - Tool only. FOR 8978-20 - Tool, air reduction nozzle 49-80-0305 and hook nozzle 49-80-0292.
HOOK NOZZLE
49-80-0292

ACCESSORIES
DEFLECTOR
49-80-0293

FOR USE WITH HEAT GUNS: 8978-20, 8988-20
AIR REDUCTION
49-80-0305
AIR REDUCTION
49-80-0306
AIR REFLECTOR
49-80-0307

Intensified, spot directed for
corners, bending plexiglass,
soldering.
Similar function to
49-80-0305, larger
working areas.

SLIT NOZZLE
49-80-0308

AIR SPREADER
49-80-0294
Intensified air flow for lap
welding PVC canvasses and
sheets. (Must be used with 49-80-0305).

Intensified heat in a specific
area – soldering.

When heat is needed to
surround-bending, soldering
pipe, shrinking tubing.

Deflects air away from glass
when stripping paint or
softening putty.

Intensified heat for removing
floor coverings, paint burning,
vinyl top removal.

ACCESSORY ASSORTMENT
49-80-0300
Includes 49-80-0292, 49-80-0293,
49-80-0294 and 49-80-0297. Fits all
heat guns offered by MILWAUKEE.

Small diameter tubing, wires,
shrink wrap tubing.

168

HAMMER-DRILL

CIRCULAR SAW

Finally, a cordless band saw that’s
as fast and powerful as Milwaukee’s
corded. V28 gives you 4-3/4” x
4-3/4” deep-cutting capacity for
high speed cutting where and when
you need it.

The V28 hammer-drill provides awesome
power with its 28 volt motor giving you
600 in.-lbs. of max. torque and up to
27,000 BPM. It drills up to twice the
number of holes as an 18 volt.

Cut faster, longer and with
more power than any 24 volt
saw on the market. Get up to
twice the run time of an 18 volt
with no extra battery weight.

V28 LITHIUM-ION BATTERY
Awesome power and up to twice the
run time of an 18 volt with no extra
battery weight.

THE MOST POWERFUL CORDLESS
TOOL SYSTEM ON THE PLANET

BATTERY FUEL GAUGE

CHOOSE FROM SIX
POWERFUL TOOLS

RUN TIME

18V NiCd

BAND SAW

Don’t let the power go to your head.

THE NEXT CORDLESS

V28 Li-ion

Page 1

COMPARE THE
DIFFERENCE

5:12 PM

INTRODUCING
REVOLUTIONARY
28 VOLT LITHIUM-ION
TECHNOLOGY.

6/8/05

V O LT S

Catalog Cover05_002_187

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505271 Catalog

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