Rectangular Floor Box Covers Installation Instructions Directions

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2014-05-16

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Walker® electrical systems conform to and should be properly
grounded in compliance with requirements of the current National
Electrical Code or codes administered by local authorities.
All electrical products may present a possible shock or fire
hazard if improperly installed or used. Walker electrical products
may bear the mark as UL Listed and/or Classified and should
be installed in conformance with current local and/or the National
Electrical Code.

Rectangular Floor Box Covers
INSTALLATION INSTRUCTIONS
Installation Instruction No.: 1 003 807R3 – Updated December 2006

IMPORTANT: Please read all instructions
before beginning.

Products Covered:
Polycarbonate Trim Flanges: 817PCC, 827PCC, 837PCC (BLK or BRN)
Brass Trim Flanges: 817C, 827C, 837C (Carpet), 817T, 827T, 837T (Tile) and 817B, 827B, 837B (Combination)
Aluminum Trim Flanges: 818TCAL, 828TCAL, 838TCAL (Tile/Carpet) and 818TAL, 828TAL, 838TAL-880S3, 838TAL-880M3, 838TAL880CS3, 838TAL-880CM3 (Tile)
Polycarbonate Activation Plates: 828PR, 828PRGFI, 829PSTC, 829PCK, 829PFL, 829PFLRT (BLK or BRN)
Brass Activation Plates: 828COMTC, 828DLR, 828DPGFITC, 828GFITC, 828R, 828SPTC, 829STC & 829CK Screw Plug Series
Aluminum Activation Plates: 828COMTCAL, 828DLRAL, 828DPGFITCAL, 828GFITCAL, 828R-TCAL & 830CKTCAL Screw Plug Series

BOX/PRESET LOCATION:
1. Determine location of box or preset by measuring (when
layout is known) or by using an electronic preset finder
(Cat. No. 480). Cut and remove carpeting or tile over box
or preset. Carpet may be saved for later abandoning.
2. Using a hammer, chip out the concrete from the mud
cap cover.
3. Strike the edge of the exposed mud cap with a blade type
screwdriver to deflect the cap inward.
4. Insert the screwdriver along the edge of the preset and pry
up removing the cap.
5. Remove any debris that may have fallen into the enclosure.
6. Grout around the opening if concrete does not break
away cleanly.

PRO SERIES PRESET PREPARATION:
1. Remove knockout in bottom of preset by inserting a
screwdriver blade into opening as shown.
2. Insert a wire hook into the arched opening to prevent the
knockout from falling into the duct.
3. Push screwdriver toward center of the preset, breaking
the tabs to release the knockout.
4. De-burr the edges after knockout removal and clean all
debris from the raceway.
5. Tighten the bonding screw in the base of the preset

Bonding Screw

PRO SERIES PRESET TRIM FLANGE INSTALLATION:
1. Secure link straps to posts in the preset.
2. Attach the trim flange to the link straps with four #10 flat
head screws. Two lengths of screws are provided to
accommodate variations in floor thickness.
3. If installing on a tile or wood floor, apply a bead of sealant
around the underside of the flange to prevent water
leakage into the preset.
4. For a flush appearance with wood floors, cut an opening
1/8" [3.2mm] deep conforming to the trim ring perimeter
and recess into the floor.
NOTE: Only “AL”, “B”, or “PCC” Series Trim Flanges may
be installed on Pro Series Presets and Aftersets.

Link Strap

CAT. NO. 817TCAL SHOWN

OMNIBOX TRIM FLANGE INSTALLATION:
1. Install adjusting screws in box by sliding the beveled head
under the retaining slot.
2. Secure the trim flange by inserting a narrow blade
screwdriver through the adjusting screw holes and turning
counterclockwise (Make small adjustments to avoid
binding the screws).
3. If installing on a tile or wood floor, apply a bead of silicone
around the underside of the flange to prevent water from
leaking into the outlet box.

Retaining
Slot

CAT. NO. 827PCC SHOWN

NOTE: Refer to current version of Instruction Sheet 1 005 001
for installing adjustable partitions required for the
838TAL Series Covers.
NOTE: All Trim Flanges are supplied with adjusting screws
for a maximum upward adjustment of 1/2" [12.7mm].
Consult factory for upward adjustment greater than
1/2" [12.7mm].

PLASTIC OR ALUMINUM
DUPLEX RECEPTACLE COVER:
1. Connect wires to receptacle and attach to
trim flange.
2. Place gasket support plate over receptacle
and attach with #6 truss head screw.
3. Place gasket over the support plate.
4. Attach cover with four (4) flat head screws.

Gasket

Support
Plate

PLASTIC & ALUMINUM
GFCI RECEPTACLE COVER:
1. Connect wires to receptacle and attach to
trim flange.
2. Place gasket support plate over receptacle.
3. Place gasket over the support plate.
4. Attach cover with four (4) flat head screws.
NOTE: Plastic covers may be used with
aluminum trim flanges. Attach plastic
covers using #8-32 machine screws.

CAT. NO. 828PRGFI SHOWN

CAT. NO. 828PR SHOWN

CAT. NO. 828DPGFITCAL
SHOWN

BRASS DUPLEX RECEPTACLE COVER
(828R & 828DPGFITC:
1. Connect wires to receptacle and attach to
trim flange.
2. Place gasket support plate over receptacle.
Attach with #6 truss head screw.
3. Place gasket over support plate.
4. Attach cover with four (4) flat head screws.

BRASS GFCI RECEPTACLE COVER
(828GFITC:
1. Connect wires to receptacle and attach to
trim flange.
2. Tear out perforated area of gasket.
3. Install gasket support plate over receptacle
(B Series Flange only).
4. Place gasket over support plate.
5. Attach cover with four (4) flat head screws.

Tear Out
Gasket

Gasket

Gasket
Support Plate

CAT. NO. 828R SHOWN

Support
Plate

CAT. NO. 828GFITC SHOWN

CAT. NO. 828DPGFITC
SHOWN

SCREW COVER FOR POWER
(ALUMINUM):
1. Connect wire to receptacle and
attach to trim flange.
2. Place gasket support plate over
receptacle.
3. Place gasket over support plate.
4. Attach cover with four (4) flat
head screws.

Gasket

Gasket

Gasket
Support
Plate
CAT. NO. 830CKTCLAL
SHOWN

DUPLEX RECEPTACLE SCREW PLUG COVER:
1. Connect wires to receptacle and
attach to trim flange.
2. Place gasket over receptacle.
3. Attach cover with four (4) flat
head screws.
4. Install screw plugs when not
in use.
CAT. NO. 828SPTC SHOWN

BRASS AND ALUMINUM
COVER FOR DATA OR TURN
LOCK RECEPTACLE:
1. Connect wire to receptacle and
attach to trim flange.
2. Place gasket support plate over
receptacle.
3. Place gasket over support plate.
4. Attach cover with four (4) flat
head screws.

CAT. NO. 828DLRAL
SHOWN

ADJUSTABLE SLIDE COVER:
1. Extend cables through gasket.
Invert slide and re-insert into
cover plate.
2. Attach cover and gasket with
four (4) flat head screws.
3. Adjust slide to accommodate
the size of cable.
CAT. NO. 829PSTC SHOWN
NOTE: 829PSTC is for cable
egress only, not for
holding data jack.

COMMUNICATIONS SCREW PLUG COVER:
1. Extend cables through the foam
gasket and cover.
2. Attach cover with four (4) flat
head screws.
3. Install screw plugs when not
in use.

Gasket

Gasket

CAT. NO. 829CK-1 SHOWN
BRASS

CAT. NO. 830CKTCAL3-4
SHOWN
ALUMINUM

Gasket

Gasket
Support
Plate

BREAKOUT TAB COVER:
1. Cut a slit in gasket and extend cables through the opening.
2. Determine required openings in plate and remove knockouts
from each half.
3. Fit plate halves around cables and attach with four (4) flat
head screws.

CAT. NO. 829PCK SHOWN

COMMUNICATION COVER:
1. Attach bezel into trim flange and run communication cables
through the opening. Bezels must be in place prior to pulling
cables to ensure no damage.
2. Wire and insert communication devices into the bezel.
CAUTION: Communication devices or blank inserts must be
installed in bezel to provide scrub water seal.

3. Place gasket and cover over the devices making sure
the hinge pin side overlaps the label side of the
communications modules.
4. Install four (4) flat head screws.

Bezel

CAT. NO. 829PFL SHOWN

BRASS & ALUMINUM COVERS FOR KEYSTONE JACKS:
1. Attach recessed adapter to flange.
2. Pull wire through recessed adapter and attach to
keystone jacks. (Keystone jacks not supplied.)
3. Attach keystone jacks to bezels and install into
recessed adapter.
4. Place gasket over recessed adapter.
5. Attach cover with four (4) flat head screws.

Gasket

Bezel
Recessed Adapter

CAT. NO. 828COMTCAL SHOWN

Wiremold / Legrand
U.S. and International:
60 Woodlawn Street • West Hartford, CT 06110
1-800-621-0049 • FAX 860-232-2062 • Outside U.S.: 860-233-6251
Canada:
570 Applewood Crescent • Vaughan, Ontario L4K 4B4
1-800-723-5175 • FAX 905-738-9721
© Copyright 2006 Wiremold / Legrand All Rights Reserved

1 003 807R3 1206
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Keywords                        : 871PCC, 927PCC, 837PCC, 817C, 827C, 837C, 817T, 827T, 837T, 817B, 827B, 837B, 818TCAL, 828TCAL, 838TCAL, 818TAL, 828TAL, 838TAL-880S3, 838TA:-880M3, 838TAL-880CS3, 838TAL-880CM3, 828PR, 828PRGFI, 829PSTC, 829PCK, 829PFL, 829PFLRT, 828COMTC, 828DLR, 828DP
Create Date                     : 2006:12:20 13:29:34-05:00
Modify Date                     : 2008:05:05 11:04:10-04:00
Metadata Date                   : 2008:05:05 11:04:10-04:00
Format                          : application/pdf
Title                           : Rectangular Floor Box Covers Installation Instructions
Creator                         : .
Subject                         : 871PCC, 927PCC, 837PCC, 817C, 827C, 837C, 817T, 827T, 837T, 817B, 827B, 837B, 818TCAL, 828TCAL, 838TCAL, 818TAL, 828TAL, 838TAL-880S3, 838TA:-880M3, 838TAL-880CS3, 838TAL-880CM3, 828PR, 828PRGFI, 829PSTC, 829PCK, 829PFL, 829PFLRT, 828COMTC, 828DLR, 828DP
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