Mise En 54663 Catalog
52466-Catalog 52466-Catalog 52466-Catalog 786209 Batch10 unilog cesco-content
52464-Catalog 52464-Catalog 52464-Catalog 786210 Batch10 unilog cesco-content
2014-10-17
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Shrink-Kon TM TM Heat-Shrinkable Tubing Table of Contents Overview ......................................................................................C2–C3 Heavy-Wall Heat-Shrinkable Tubing ..............................................C4–C9 Medium-Wall Heat-Shrinkable Tubing................................................C10 Thin-Wall Heat-Shrinkable Tubing .............................................C11–C16 Splice Insulators and Insulating Covers .....................................C17–C23 Installation Tools ...............................................................................C24 Installation Guidelines and Cross Reference ......................................C25 Breakaway Connector Kits ........................................................C26–C27 w w w. tnb.c a C1 Shrink-Kon TM Heat-Shrinkable Tubing Overview Protect against moisture, corrosion and abrasion! T&B has you covered when it comes to insulation! • • • • Easy to use Heat shrinkable Products with heavy, medium, and thin walls Covers available for H-type taps and splices Heavy-Wall Shrink-Kon™ — Heat-Shrinkable Insulators When it comes to moisture-proofing connections and terminations, T&B’s heatshrinkable tubing, boots, and end caps have proven themselves over years of service to the industry. Made of thermally stabilized cross-linked polyolefin, these heatshrinkable insulators can be used over lead, steel, aluminum, copper, standard plastic and elastomeric insulating materials. T&B heat-shrinkable insulators are designed to be easy to use. They provide an appropriate level of insulation and abrasion protection. Where applicable, T&B heat-shrink insulators are UL Listed. Also, all standard size insulators have an internally applied adhesive sealant. Heavy-Wall Shrink-Kon™ Heat-Shrinkable End Cap & Boots Redesigned for superior durability and performance! Seals and insulates cable ends at a 600V rating. Installs fast, while providing insulation resistance to moisture, corrosion, and abrasion. The extra thickness at the tip of the end cap prevents sharp ends of the cable from puncturing the seal. Seals and insulates multiconductor cables and conduit with the same cost savings and superior properties of T&B’s heat-shrinkable tubing. These boots replace timeconsuming tapes, epoxies, encapsulations and dips. The boots are internally coated with sealant. T&B Heat-Shrinkable Insulators Offer: • Heavy-duty protection • A full range of sizes from #14 to 2500 kcmil • Field-proven reliability • Internal sealant provides protection against moisture Featured Products Include: • High Shrink Ratio HSHR Series with 6:1 shrink ratio designed for applications with extreme differences between cable, connector, and back shell sizes • Flame Retardant HSFR Series provides maximum flame retardancy C2 w w w. tnb.c a Shrink-Kon TM Heat-Shrinkable Tubing Overview Shrink-Kon™ — Medium-Wall Tubing More flexible than heavy-wall products, with excellent resistance to impact and abrasion. • Seals and protects cable splices and terminations • Thermoplastic adhesive liner guaranties complete environmental protection and insulation Shrink-Kon™ — Thin-Wall Tubing Manufactured from stabilized Polyolefin, these insulators are used to insulate bare Sta-Kon® and Color-Keyed® connectors and splices. They also provide a degree of strain relief and may be used to harness wires. Available in cut pieces or reels. Featured Products Include: • Standard non-lined 2:1 thin wall tubing • 3:1 adhesive lined thin-wall CPO-A Series provide excellent flexibility with environmental sealing capability • Extra clear heat shrink for use on power connections and data connections Covers These new insulating covers provide hard-shell insulated protection for “H” type compression taps and splices, and, because there is no taping required, you get uniform quality and appearance each time. The exclusive locking design provides the range-taking capability. Only six H-tap insulating catalogue numbers accommodate the range of 6 AWG–1000 kcmil in the main and 12 AWG–500 kcmil. • Hard-shell outer covers guard against impact... inner seal keeps out dust • Installs quickly and easily without special tools... simply snaps together • Eliminates time-consuming taping • Provides high-quality, neat, uniform installations • Range-taking design reduces inventory w w w. tnb.c a C3 Shrink-Kon TM Heat-Shrinkable Tubing Heavy-Wall Heat-Shrinkable Tubing HS Series 3:1 Shrink Ratio • Made of thermally stabilized cross-linked polyolefin, enabling a recovered wall thickness greater than that of the cable jacket replaced • Withstands severe mechanical requirements of U.R.D., submersible, and direct burial installations • Tubing, featuring an internally applied sealant, offers protection against moisture, and may be used over lead, steel, aluminum, copper, standard plastic and elastomeric insulating materials • Shrink temperature of 120°C • High-impact, abrasion, corrosion and chemical resistance • Rated for 600V, 90°C continuous use • Thermoplastic adhesive liner provides complete environmental protection and insulation • Meets: UL and CSA standards, ANSI C119.1, Western Underground Guide Numbers 2.4, 2.5, ICEA and NEMA insulation thickness requirements • Continuous operating temperature: -55°C to 110°C • T&B recommended up to 1 kV HS Series Specifications Property Test Method Typical Performances Physical TENSILE STRENGTH ASTM D412, ISO 37 ELONGATION ELONGATION AFTER HEAT AGING (168 HRS. AT 150OC) HEAT SHOCK (4 HRS. AT 225OC) 600% 500% ASTM D2671 LONGITUDINAL CHANGE 2100 psi (14.5 MPa) LOW TEMPERATURE FLEXIBILITY (4 HRS. AT -55 C) No cracking or flowing +1%, -10% No cracking O SPECIFIC GRAVITY ASTM D792 1.1 HARDNESS (SHORE D) ASTM D2240 50D Electrical DIELECTRIC STRENGTH ASTM D149 DIELECTRIC VOLTAGE WITHSTAND (2500V, 600HZ, 1 MIN.) UL 486D VOLUME RESISTIVITY ASTM D257 500 V/Mil (20kV/mm) No Breakdown, 24kV–1 min., 15kV–4 hrs. 1016 ohm-cm Chemical FLUID RESISTANCE MIL-DTL-23053 FUNGUS RESISTANCE ASTM G21 Good to Excellent COPPER CORROSION ASTM D2671 No corrosion WATER ABSORPTION ASTM D570 0.1% ADHESIVE LAP SHEER (1 IN./MIN. AT 23OC) ASTM D1002 125 psi (0.875 MPa) ADHESIVE SOFTENING POINT ASTM E28 ADHESIVE PEEL STRENGTH (300MM/MIN. AT 23OC) – TO STEEL, ALUMINUM, P.E. – PVC ASTM D 1000 WATER PENETRATION STM 706 No growth Adhesive C4 90oC±5oC 35 linear lb./in. 20 linear lb./in. No penetration after 236 hrs. of continuous immersion w w w. tnb.c a Shrink-Kon TM Heat-Shrinkable Tubing Heavy-Wall Heat-Shrinkable Tubing HS Series Heavy-Wall Heat-Shrinkable Tubing — Black Cat. No. Nom. Max. Min. Std. Expanded Recovered Recovered Length Wall I.D. I.D. (in.) (in.) (in.) (in.) HS16-12 HS16-12L HS16-12-4 HS12-6 HS12-6L HS12-6-4 HS6-1 HS6-1L HS6-1-4 HS4-30 HS4-30L HS4-30-4 HS40-400 HS40-400L HS40-400-4 HS500-1000 HS500-1000L HS500-1000-4 HS12-30** HS30-30** HS30-4** HS12-40** HS30-40** HS40-4-TB 0.35 0.51 0.75 0.12 0.16 0.24 1.10 0.35 1.50 0.47 2.00 0.63 3.54 1.18 4.72 1.57 0.07 0.09 0.09 0.12 0.16 0.17 Fits any listed or certified AL or CU splice with dia. no larger than 3 6 48 3 6 48 4 8 48 5 9 48 8 12 48 9 15 48 12 30 48 12 30 48 Cable Range Std. Pkg. Qty. O.D. (in.) Length (in.) 0.27 1.00 #14 AWG to #10 AWG 25 1.75 #8 AWG to #6 AWG 25 2.50 #6 AWG to #2 AWG 25 3.25 #1 AWG to 3/0 AWG 0.38 0.63 0.75 2/0 kcmil to 350 kcmil 5 5 5 20 10 5 10 5 250 kcmil to 500 kcmil – – 2 800 kcmil to 1250 kcmil 1500 kcmil to 2500 kcmil 1 Order multiple is std. pkg. All lengths have factory-applied sealant **Not UL Listed Heavy-Wall Heat-Shrinkable Tubing — Red Cat. No. HS12-6LR HS6-1LR HS4-30LR Min. Expanded I.D. (in.) 0.51 0.75 1.10 Max. Recovered I.D. (in.) 0.16 0.24 0.35 Length (in.) 6 8 9 For 2-Way Connector Cable Sizes #8–6 AWG #6–2 AWG #1–3/0 AWG Std. Pkg. Qty. 25 10 Order multiple is std. pkg. All lengths have factory-applied sealant Heavy-Wall Tubing (25 ft. rolls) — Black Cat. No. HS16-12-25 HS12-6-25 HS6-1-25 HS4-30-25 HS40-400-25 HS500-1000-25 Min. Expanded I.D. (in.) 0.35 0.51 0.75 1.10 1.50 2.00 Max. Recovered I.D. (in.) 0.12 0.16 0.24 0.35 0.47 0.63 Length (in.) 0.07 0.09 0.12 0.16 For 2-Way Connector Cable Sizes #14–10 AWG #8–6 AWG #6–#2 AWG #1–3/0 AWG 2/0–350 kcmil 250–500 kcmil Std. Pkg. Qty. 1 Order by reel, not by feet. 25 ft. reels not supplied with factory applied sealant w w w. tnb.c a C5 Shrink-Kon TM Heat-Shrinkable Tubing Heavy-Wall Heat-Shrinkable Tubing HSHR Series 6:1 Shrink Ratio High Shrink Ratio • Accommodates a wide variety of connector shapes and configurations • Thermoplastic adhesive liner for complete environmental protection and insulation • Continuous operating temperature: -55°C to 110°C • Shrink temperature: 120°C • Flame retardant Heavy-Wall Heat-Shrinkable Tubing Min. Expanded I.D. (in.) 0.75 1.30 1.75 2.00 2.75 3.50 4.70 Cat. No. HSHR750-4 HSHR1300-4 HSHR1750-4 HSHR2000-4 HSHR2750-4 HSHR3500-4 HSHR4700-4 Max. Recovered I.D. (in.) 0.13 0.22 0.29 0.33 0.46 0.58 0.78 Nominal Recovered Wall (in.) 0.10 0.12 0.13 0.14 0.15 Code Cable Size Standard Length (in.) #22–#46 AWG #8–700 AWG #4–1000 AWG #2–1250 AWG 1/0–1500 kcmil 3/0–1750 kcmil 300–2000 kcmil 48 Std. Pkg. Qty. 25 15 10 5 HSHR Series Specifications Property Test Method Typical Performances Physical TENSILE STRENGTH ASTM D412, ISO 37 ELONGATION ELONGATION AFTER HEAT AGING (168 HRS. AT 150OC) HEAT SHOCK (4 HRS. AT 225OC) 600% 500% ASTM D2671 LONGITUDINAL CHANGE 2100 psi (14.5 MPa) LOW TEMPERATURE FLEXIBILITY (4 HRS. AT -55OC) No cracking or flowing +1%, -10% No cracking SPECIFIC GRAVITY ASTM D792 1.1 HARDNESS (SHORE D) ASTM D2240 50D Electrical DIELECTRIC STRENGTH ASTM D149, IEC 243 DIELECTRIC VOLTAGE WITHSTAND (2500 V, 60HZ, 1 MIN.) UL 486D VOLUME RESISTIVITY ASTM D257 500 V/Mil (20kV/mm) No Breakdown, 15kV–4 hrs. 1016 ohm-cm Chemical FLUID RESISTANCE MIL-DTL-23053/15 FUNGUS RESISTANCE ASTM G21 Good to Excellent COPPER CORROSION ASTM D2671 No corrosion WATER ABSORPTION ASTM D570 0.1% ADHESIVE LAP SHEER (1 IN./MIN. AT 23OC) ASTM D1002 125 psi (0.875 MPa) ADHESIVE SOFTENING POINT ASTM E28 No growth Adhesive ADHESIVE PEEL STRENGTH (300MM/MIN. AT 23 C) – TO STEEL, ALUMINUM, P.E. – PVC ASTM D 1000 ADHESIVE BLOCKING (30OC) ASTM D1146 WATER PENETRATION STM 706 O C6 90oC±5oC 35 linear lb./in. 20 linear lb./in. No blocking No penetration after 236 hrs. of continuous immersion w w w. tnb.c a Shrink-Kon TM Heat-Shrinkable Tubing Heavy-Wall Heat-Shrinkable Tubing 3:1 Shrink Ratio HSFR Series Flame-Retardant Heavy-Wall • Insulates and protects electrical splices and terminations • High-impact and abrasion resistance • Thermoplastic adhesive liner • Rated for 600V, 90°C continuous use. Continuous operating temperature: -55°C to 110°C • Shrink temperature of 120°C • Meets: UL and CSA standards, ANSI C119.1, Western Underground Guide Nos. 2.4, 2.5, MIL-DTL-23053/15, IEEE 383 Vertical Flame Test, ANSI C37.20.2, ICEA S-19-8 and NEMA insulation thickness requirements Heavy-Wall Heat-Shrinkable Tubing Cat. No. HSFR16-12-4 HSFR12-6-4 HSFR6-1-4 HSFR4-30-4 HSFR40-400-4 HSFR500-1000-4 HSFR Series Specifications Min. Expanded I.D. (in.) 0.35 0.51 0.75 1.10 1.50 2.00 Max. Recovered I.D. (in.) 0.12 0.16 0.24 0.35 0.47 0.63 Nominal Recovered Wall (in.) 0.07 0.09 0.12 0.16 Code Cable Size Standard Length (in.) Std. Pkg. Qty. #14–#10 AWG #8–#6 AWG #6–#2 AWG #1–3/0 AWG 2/0–350 kcmil 250–500 kcmil 48 25 Order multiple is std. pkg. – Standard colour: black Property Test Method Typical Performances Physical TENSILE STRENGTH ELONGATION LONGITUDINAL CHANGE SPECIFIC GRAVITY ELONGATION AFTER HEAT AGING (168 HRS. AT 175OC) HEAT SHOCK (4 HRS. AT 225OC) LOW TEMPERATURE FLEXIBILITY (4 HRS. AT -55OC) HARDNESS (SHORE D) OXYGEN INDEX FLAMMABILITY ASTM D2240 ASTM D2863 ASTM D2671 2100 psi (14.5 MPa) 600% +1%, -10% 1.2 500% No cracking or flowing No cracking or splitting 50D 27.00 Flame Retardant ASTM D149 UL 486D ASTM D257 500 V/Mil (20kV/mm) No Breakdown, 24kV–4hrs, 15kV–4 hrs. 1016 ohm-cm ASTM D412, ISO 37 ASTM D2671 ASTM D792 ASTM D2671, ISO 37 ASTM D2671 Electrical DIELECTRIC STRENGTH DIELECTRIC VOLTAGE WITHSTAND (2500 V, 60HZ, 1 MIN.) VOLUME RESISTIVITY Chemical FLUID RESISTANCE FUNGUS RESISTANCE COPPER CORROSION WATER ABSORPTION MIL-DTL-23053/5 ASTM G21 ASTM D2671 ASTM D570 Good to Excellent No growth No corrosion 0.2% Adhesive ADHESIVE LAP SHEER (1 IN./MIN. AT 23OC) ADHESIVE SOFTENING POINT ASTM D1002 ASTM E28 ADHESIVE PEEL STRENGTH (300MM/MIN. AT 23OC) – TO STEEL, ALUMINUM, P.E. – PVC ASTM D 1000 ADHESIVE BLOCKING (30OC) ADHESIVE WATER ABSORPTION WATER PENETRATION ASTM D1146 ASTM D570 STM 706 w w w. tnb.c a 125 psi (0.875 MPa) 90oC±5oC 35 linear lb./in. 20 linear lb./in. No blocking Less than 0.3% No penetration after 286 hrs. of continuous immersion C7 Shrink-Kon TM Heat-Shrinkable Tubing Heavy-Wall Heat-Shrinkable Tubing HSC Series 3:1 Shrink Ratio • Provides effective method for sealing cable ends, pipe conduit, etc. • Extra thickness at the tip of the end cap prevents sharp ends of the cable from puncturing the seal • Flame retardant • Rated from 600/1000V, 90 degrees continuous use • Shrink temperature of 120°C • Resistant to common fluids and solvents • Adhesive liner provides complete environmental protection and insulation • Heat indicating lines. Continuous operating temperature: -55°C to 110°C Heat-Shrinkable End Caps Min. Expanded I.D. (in.) 0.51 0.75 1.10 1.50 2.00 2.70 3.50 4.70 Cat. No. HSC8-4 HSC2-20 HSC30-250 HSC300-600 HSC700-1000 HSC750 HSC300* HSC500* Max. Recovered I.D. (in.) 0.16 0.24 0.35 0.47 0.63 0.87 1.18 1.57 Recovered Wall (in.) 0.09 0.12 0.16 0.17 Code Cable Size Nom. Length (in.) Std. Pkg. Qty. 2.50 100 #8–#6 AWG #6–#2 AWG #1–3/0 AWG 2/0–350 kcmil 250–500 kcmil 600–1000 kcmil 800–1250 kcmil 1500–2500 kcmil 3.00 3.25 3.50 4.00 4.50 5.50 50 10 5 Order multiple is std. pkg. – *Not UL Listed or CSA Certified HSC Series Specifications Property Test Method Typical Performances Physical TENSILE STRENGTH ELONGATION ELONGATION AFTER HEAT AGING (168 HRS. AT 150OC) HEAT SHOCK (4 HRS. AT 225OC) LONGITUDINAL CHANGE ON RECOVERY LOW TEMPERATURE FLEXIBILITY (4 HRS. AT -55OC) SPECIFIC GRAVITY HARDNESS (SHORE D) ASTM D412, ISO 37 ASTM D2671 ASTM D792 ASTM D2240 2100 psi (14.5 MPa) 550% 500% No cracking or flowing +1%, -10% No cracking 1.1 50D Electrical DIELECTRIC STRENGTH DIELECTRIC VOLTAGE WITHSTAND (2500 V, 60HZ, 1 MIN.) VOLUME RESISTIVITY ASTM D149, IEC 243 UL 486D ASTM D257 500 V/Mil (20kV/mm) No Breakdown, 15kV–4 hrs. 1016 ohm-cm Chemical FLUID RESISTANCE FUNGUS RESISTANCE COPPER CORROSION WATER ABSORPTION MIL-DTL-23053 ASTM G21 ASTM D2671 ASTM D570 Good to Excellent No growth No corrosion 0.1% Adhesive C8 ADHESIVE LAP SHEER (1 IN./MIN. AT 23OC) ADHESIVE SOFTENING POINT ASTM D1002 ASTM E28 ADHESIVE PEEL STRENGTH (300MM/MIN. AT 23OC) – TO STEEL, ALUMINUM, P.E. – PVC ASTM D 1000 (mod.) ADHESIVE BLOCKING (30OC) WATER PENETRATION ROOM TEMPERATURE TEMP. CYCLING (-40OC TO 60OC) BURST PRESSURE ASTM D1146 STM 706 168 hrs./40 psi 50 cycles/15 psi 125 psi (0.875 MPa) 90oC±5oC 35 linear lb./in. 20 linear lb./in. No blocking No penetration after 236 hrs. of continuous immersion No leaks 100 psi (0.70 MPa) w w w. tnb.c a Shrink-Kon TM Heat-Shrinkable Tubing Heavy-Wall Heat-Shrinkable Tubing HSB Series – Heat-Shrinkable Breakout Boots • Boots for 2-, 3- and 4-way cable breakouts • Thermoplastic adhesive liner provides complete environmental protection and insulation • Meets ESI 09-11 • Strain relief and mechanical protection TB Wall Thickness of Body TL Wall Thickness of Leg • Continuous operating temperature: -55°C to 100°C • Shrink temperature of 135°C D d L Heat-Shrinkable Breakout Boots D Cat. No. HSB200-75-2 HSB120-50-3 HSB170-82-3 HSB240-112-3 HSB125-50-4 HSB175-82-4 HSB265-120-4 HSB350-138-3 HSB430-157-3 HSB490-200-3 HSB520-135-4 d L No. Legs Expanded Dia. (min.) (in.) Recovered Dia. (max.) (in.) Expanded Dia. (min.) (in.) Recovered Dia. (max.) (in.) 2 1.97 1.50 2.20 2.83 1.83 2.36 3.10 3.54 4.33 4.92 5.25 0.90 0.50 0.89 1.38 0.47 0.90 1.40 1.34 1.38 2.32 3.00 0.83 0.65 1.20 1.46 0.59 1.18 1.50 1.38 1.57 2.00 1.35 0.30 0.16 0.35 0.69 0.12 0.25 0.49 0.55 0.69 1.00 0.55 3 4 3 4 TB TL Wall Thickness Wall Tickness Recovered Length (nom.) of body (nom.) of legs (nom.) (in.) (in.) (in.) 4.69 4.47 7.09 7.01 3.74 7.95 9.45 7.87 7.01 11.14 10.02 0.13 0.11 0.12 0.16 0.10 0.16 0.13 0.12 0.16 0.15 0.13 0.13 0.11 0.12 0.12 0.08 0.13 0.08 0.12 0.15 0.16 Application Legs 600V Conductor AWG/kcmil #3–300 #8–3/0 #1–600 300–1000 #12–2/0 #4–600 3/0–1000 4/0–1000 300–1000 450–1000 4/0–1000 Std. Pkg. Qty. 10 5 Order multiple is std. pkg. HSB Series Specifications Property Test Method Typical Performances Physical TENSILE STRENGTH ULTIMATE ELONGATION ELONGATION AFTER HEAT AGING (168 HRS. AT 175OC) HEAT SHOCK (4 HRS. AT 225OC) LOW TEMPERATURE FLEXIBILITY (-55OC) FLAMMABILITY ASTM D412, ISO 540 ASTM2671 2100 psi (14.5 MPa) 600% 520% No dripping, cracking, flowing ASTM D630 No cracking Self ext. within 1.97 sec. ASTM D2671 280 V/Mil (11kV/mm) ASTM D570 0.03% Electrical DIELECTRIC STRENGTH Chemical WATER ABSORPTION w w w. tnb.c a C9 Shrink-Kon TM Heat-Shrinkable Tubing Medium-Wall Heat-Shrinkable Tubing 3:1 Shrink Ratio HSMW Series • More flexible than heavy-wall products • Seals and protects cable splices and terminations • High resistance to impact and abrasion • Shrink temperature of 120°C • Continuous operating temperature: -55°C to 110°C • Thermoplastic adhesive liner guarantees complete environmental protection and insulation Medium-Wall Heat-Shrinkable Tubing Min. Expanded I.D. (in.) 0.40 0.75 1.10 1.30 1.50 1.70 2.05 2.75 3.50 4.70 6.70 9.00 Cat. No. HSMW400-48 HSMW750-48 HSMW1100-48 HSMW1300-48 HSMW1500-48 HSMW1700-48 HSMW2050-48 HSMW2750-48 HSMW3500-48 HSMW4700-48 HSMW6700-48 HSMW9000-48 HSMW Series Specifications Max. Recovered I.D. (in.) 0.15 0.22 Nominal Recovered Wall (in.) 0.40 0.08 0.50 0.75 1.00 1.18 1.57 2.30 3.00 0.10 0.11 0.12 Code Cable Size Standard Length (in.) #4–#14 AWG 4/0–#8 AWG 400–#1 AWG 600–#1 AWG 750–3/0 kcmil 1000–2/0 kcmil 250–600 kcmil 500–1000 kcmil 750–1250 kcmil 1500–2500 kcmil – – Std. Pkg. Qty. 25 48 15 10 5 Order multiple is std. pkg. Property Test Method Typical Performances Physical TENSILE STRENGTH ELONGATION ELONGATION AFTER HEAT AGING (168 HRS. AT 150OC) HEAT SHOCK (4 HRS. AT 225OC) LONGITUDINAL CHANGE LOW TEMPERATURE FLEXIBILITY (4 HRS. AT -55OC) SPECIFIC GRAVITY HARDNESS (SHORE D) ASTM D412, ISO 37 ASTM D2671 ASTM D792, ISO/R1183 ASTM D2240 2100 psi (14.5 MPa) 550% 500% No cracking or flowing +1%, -10% No cracking 1.1 50D Electrical DIELECTRIC STRENGTH ASTM D149, IEC 243 DIELECTRIC VOLTAGE WITHSTAND (2500V, 600HZ, 1 MIN.) UL 486D VOLUME RESISTIVITY ASTM D257 500 V/Mil (20kV/mm) No Breakdown, 24kV–1 min., 15kV–4 hrs. 1016 ohm-cm Chemical FLUID RESISTANCE FUNGUS RESISTANCE COPPER CORROSION WATER ABSORPTION MIL-DTL-23053/5, ISO 1817, ISO 37 ASTM G21 ASTM D2671 ASTM D570 Good to Excellent No growth No corrosion 0.1% Adhesive C10 ADHESIVE LAP SHEER (1 IN./MIN. AT 23OC) ADHESIVE SOFTENING POINT ASTM D1002 (mod.) ASTM E28 ADHESIVE PEEL STRENGTH (300MM/MIN. AT 23OC) – TO STEEL, ALUMINUM, P.E. – PVC ASTM D 1000 ADHESIVE BLOCKING (30OC) WATER PENETRATION ASTM D1146 STM 706 125 psi (0.875 MPa) 92oC/-5oC 35 linear lb./in. 20 linear lb./in. No blocking No penetration after 286 hrs. of continuous immersion w w w. tnb.c a Shrink-Kon TM Heat-Shrinkable Tubing Thin-Wall Heat-Shrinkable Tubing 2:1 Shrink Ratio CPO Series Thin-Wall Tubing, Non-Lined • Flame-retardant, cross-linked polyolefin • Continuous operating temperature: -55°C to 135°C • Shrink temperature of 120°C • Meets UL and CSA standards; MIL-DTL-23053/5 Class 1&2; AMS 3636 & 3637; DEF STAN 59-97, Issue 3, Type 2a • Shelf life 5 years from date of manufacturing Thin-Wall Heat-Shrinkable Tubing Cat. No.* CPO63-_-_ CPO93-_-_ CPO125-_-_ CPO187-_-_ CPO250-_-_ CPO375-_-_ CPO500-_-_ CPO750-_-_ CPO1000-_-_ CPO1250-_-_ CPO1500-_-_ CPO2000-_-_ Min. Expanded I.D. (in.) 0.06 0.09 0.13 0.18 0.25 0.38 0.50 0.75 1.00 1.25 1.50 2.00 Max. Recovered I.D. (in.) 0.03 0.05 0.06 0.09 0.13 0.19 0.25 0.38 0.50 0.625 0.75 1.00 Nom. Recovered Wall Thickness (in.) 0.02 0.03 0.04 0.045 Code Cable Size – – #24–#30 AWG #14–#22 AWG #10–#16 AWG #6–#12 AWG #1–#6 AWG 4/0–#2 AWG 350–2/0 kcmil 1/0–350 2/0–500 250–1000 Catalogue number construction Series Series Bulk Reel Length (ft) CPO63 = 1/16 in. CPO375 = 3/8 in. 500 CPO93 = 3/32 in. CPO500 = 1/2 in. 400 CPO125 = 1/8 in. Bulk Length (ft) 1,000 CPO187 = 3/16 in. CPO250 = 1/4 in. 500 CPO750 = 3/4 in. CPO1000 = 1 in. 300 Length ft Final Order No. CPO63 + 0 + C = CPO63-0-C Available Packaging Available Colours 0• C• 2• 4• *See catalogue construction to complete. UL Recognized and CSA Certified. (NOTE: Clear material not UL Recognized). When ordering standard package, order by package not feet. Larger diameters available upon special request; contact your Regional Sales Office. Order multiple for 4’ sticks is 25 sticks. Order multiple for reels is 1 reel. Series Colour Black Clear Red Yellow 5• 6• 9• S• Green Blue White Green & Yellow Striped* 25 A B C • • • • 25’ reel 4’ Bulk 100’ (see page C12 for lengths) * Contact your Regional Sales Office for bulk reel quantity Min. Expanded I.D. (in.) Max. Recovered I.E. (in.) CPO63-0-6 0.06 0.03 CPO93-0-6 0.09 0.05 CPO125-0-6 0.13 0.06 CPO187-0-6 0.19 0.09 CPO250-0-6 0.25 0.13 CPO375-0-6 0.38 0.19 CPO500-0-6 0.50/ 0.25 CPO750-0-6 0.75/ 0.38 CPO1000-0-6 1.00 0.50 Cat. No. Nom. Recovered Wall Thickness (in.) Std. Pkg. Qty. 0.02 20 0.03 10 0.04 5 Order multiple is std. pkg. Catalogue numbers listed are Black colour; other colours available upon request. Contact your Regional Sales Office. w w w. t n b. c a C11 Shrink-Kon TM Heat-Shrinkable Tubing Thin-Wall Heat-Shrinkable Tubing CHS-KIT Thin-Wall Insulation Kit Description Weight Each Kit UPC Code 43’ (13 m) Assorted Colours, Sizes – Thin-Wall Heat Shrink Tubing in plastic reusable case 1 lb. / 0.45 kg 76821092835 Catalogue No. CHS-KIT Shrink-Kon™ Thin-Wall heat shrink kits feature useful colours and sizes in a convenient resealable storage box. Now brought to you in colour! Shrink-Kon’s new Thin-Wall Heat Shrink Kit features a large assortment of practical colours and sizes for your demanding jobs. Great for identification and adding a professional finishing touch on wire termination projects. • Over 43 ft. (13 m) of multi-coloured polyolefin thin-wall heat shrink • Convenient plastic kit for single storage location • Individual 6 in. (15 cm) pieces for easy installation • 2:1 shrink ratio • UL Recognized and CSA approved • Wide range of sizes – 3/16 in. (9 mm) to 1 in. (25 mm) Products included in CHS-KIT Colour Quantity Per Kit Catalogue No. Size in. (mm) Qty/Kit Black Clear Blue Yellow Red Green White CPO187+ 3/16 (5) 36 6 6 4 4 6 4 6 CPO250+ 1/4 (6) 24 6 4 2 2 4 2 4 CPO375+ 3/8 (9) 12 2 2 2 2 2 2 CPO500+ 1/2 (12) 6 1 1 1 1 1 1 CPO750+ 3/4 (19) 4 1 1 1 1 CPO1000+ 1 (25) 4 1 1 1 1 +Actual catalogue numbers require suffix for appropriate colour C12 w w w. tnb.c a Shrink-Kon TM Heat-Shrinkable Tubing Thin-Wall Heat-Shrinkable Tubing HS-KIT Thin-Wall Insulation Kit Description Weight Each Kit UPC Code 37’ (11 m) Assorted Sizes – Black Colour Thin-Wall Heat Shrink Tubing in plastic reusable case 1 lb. / 0.45 kg 76821093898 Catalogue No. HS-KIT The Original Black Version HS-KIT • Over 37 ft. (11 m) of black polyolefin thin-wall heat shrink • Convenient plastic kit for single storage location • Individual 6 in. (15 cm) pieces for easy installation • 2:1 shrink ratio • UL Recognized and CSA approved Products included in HS-KIT Catalogue No. Size in. (mm) Qty./Kit CPO187-0-6 3/16 (5) 32 CPO250-0-6 1/4 (6) 20 CPO375-0-6 3/8 (9) 8 CPO500-0-6 1/2 (12) 6 CPO750-0-6 3/4 (19) 4 CPO1000-0-6 4 (25) 4 w w w. tnb.c a C13 Shrink-Kon TM Heat-Shrinkable Tubing Thin-Wall Heat-Shrinkable Tubing Custom order lengths for those special jobs! Custom-Cut Length of Bulk Packaging – Thin-Wall Tubing To best meet your requirements for thin-wall heat-shrinkable tubing, Thomas & Betts welcomes the opportunity to cut bulk reels of tubing. Minimum order requirement is one standard bulk reel, and multiples thereof. See table for bulk reel length by size. Tubing cannot be cut smaller than 1/2 in. 2:1 Shrink Ratio When ordering custom-cut lengths of tubing, order by piece, not by length. To determine the minimum number of pieces to order, simply figure how many pieces of a specific length of tubing is required to make use of a complete bulk reel. Series CPO63 = 1/16 in. CPO93 = 3/32 in. CPO125 = 1/8 in. CPO187 = 3/16 in. CPO250 = 1/4 in. Bulk Reel Length (ft) 1,000 500 Series CPO375 = 3/8 in. CPO500 = 1/2 in. CPO750 = 3/4 in. CPO1000 = 1 in. Bulk Reel Length (ft) 500 200 100 CUT PIECE CATALOGUE NO. CONSTRUCTION THIN-WALL SERIES MINIMUM EXPANDED I.D. (IN.) CPO = LENGTH (IN.) COLOUR 63 = 0.063 0 - Black 93 = 0.093 C = Clear Corss-Linked 125 = 0.125 2 = Red Modified 187 = 0.187 4 = Yellow Polyolefin 250 = 0.250 5 = Green XXXX – 4 digits specify length of cut in inches 375 = 0.375 6 = Blue 500 = 0.500 9 = White 750 = 0.750 S = Green & Yellow Striped 1000 = 1.000 Example 1 Example: CPO + 125 + 2 + 1.500 = CPO125-2-1.500 CPO Thin-wall Shrink, size 125 (0.125 in.), red colour, 1.5 in. long Contact your Regional Sales Office for bulk reel quantity If a bulk length of tubing is 1,000 ft. and the desired length of each individual piece is 6 in., the minimum order CPO Series Specifications requirement is 2,000 pieces. Given (length of reel) ............................................1,000 Convert to inches by multiplying by 12 .........12 x 1,000 Length of reel in inches...................................= 12,000 Divide by desired length...............................12,000 ÷ 6 Total number of 6 in. pieces in a 1,000’ reel (Minimum Order) .....................= 2,000 Property Test Method TENSILE STRENGTH ELONGATION LONGITUDINAL CHANGE 2% SECANT MODULUS SPECIFIC GRAVITY RESTRICTED SHRINKAGE ASTM D412, ISO 37 ASTM D2671 ASTM D792, ISO/R1183 Example 2 ELONGATION AFTER HEAT AGING (168 HRS. AT 175OC) If a bulk reel of tubing is 400 ft. and the desired length of each individual piece is 2 in., the minimum order requirement is 2,400 pieces. HEAT SHOCK (4 HRS. AT 250 C) Given (length of reel)................................................400 FLAMMABILITY Convert to inches by multiplying by 12 ............12 x 400 Length of reel in inches.....................................= 4,800 Divide by desired length.................................4,800 ÷ 2 Total number of 2 in. pieces in a 400’ reel (Minimum Order) ........................= 2,400 Contact your Regional Sales Office for pricing and availability on cut pieces C14 Typical Performances Physical O 2200 psi (15.0 MPa) 400% +1%, -10% 16,000 psi (110 MPa) 1.3 in. (colours) 0.95 in. (clear) No cracking 350% ASTMD2671 LOW TEMPERATURE FLEXIBILITY (4 HRS. AT -55OC) No cracking or flowing No cracking or splitting Flame Retardant (except Clear) Electrical DIELECTRIC STRENGTH ASTM D2671, IEC 243 VOLUME RESISTIVITY ASTM D2671 600 V/Mil (24kV/mm) 1016 ohm-cm Chemical FLUID RESISTANCE MIL-DTL-23053/5, ISO 1817, ISO 37 FUNGUS RESISTANCE COPPER CORROSION WATER ABSORPTION ASTM G21 ASTM D2671 ASTM D570 Good to Excellent No growth No corrosion 0.2% w w w. tnb.c a Shrink-Kon TM Heat-Shrinkable Tubing Thin-Wall Heat-Shrinkable Tubing CPO-A Series 3:1 Shrink Ratio Thin-Wall, Adhesive Lined • Adhesive lined for moisture-proof environmental seal • High 3:1 shrink ratio for covering irregularly shaped objects • Continuous operating temperature: -55°C to 110°C • Shrink temperature: 120°C Thin-Wall Heat-Shrinkable Tubing Cat. No. CPO-A-125-48 CPO-A-187-48 CPO-A-250-48 CPO-A-375-48 CPO-A-500-48 CPO-A-750-48 Min. Expanded I.D. (in.) Max. Expanded I.D. (in.) Nom. Recovered Wall (in.) Code Cable Size 0.13 0.02 0.04 #24–#30 AWG 0.18 0.06 0.25 0.08 0.38 0.14 0.50 0.19 0.75 0.31 Standard Length (in.) Std. Pkg. Qty. 48 25 #14–#22 AWG 0.05 #10–#22 AWG #6–#16 AWG 0.07 #2–#12 AWG 3/0–#4 AWG Note: Non-standard colours, sizes, and lengths available subject to your Regional Sales Office quotation. Standard colour: Black CPO-A Series Specifications Property Test Method Typical Performances Physical TENSILE STRENGTH ELONGATION HEAT SHOCK (4 HRS. AT 250OC) LONGITUDINAL CHANGE LOW TEMPERATURE FLEXIBILITY (4 HRS. AT -55OC) SPECIFIC GRAVITY 2% SECANT MODULUS HEAT-RESISTANT PROPERTIES (168 HRS. AT 175OC) FLAMMABILITY ASTM D412, ISO 37 ASTM D2671 ASTM D792, ISO/R1183 ASTM D2671 MIL-DTL-23053/4 ASTM D2671 2200 psi (15.0 MPa) 400% No cracking or flowing +/-5% No cracking 1.1 1600 psi (110 MPa) 240% Moderately Flame Retardant Electrical DIELECTRIC STRENGTH ASTM D2671, IEC 243 VOLUME RESISTIVITY ASTM D2671 600 V/Mil (24kV/mm) 1016 ohm-cm Chemical FLUID RESISTANCE FUNGUS RESISTANCE COPPER CORROSION WATER ABSORPTION w w w. tnb.c a MIL-DTL-23053/5, ISO 1817, ISO 37 ASTM G21 ASTM D2671 ASTM D570 Good to Excellent No growth No corrosion 0.2% C15 Shrink-Kon TM Heat-Shrinkable Tubing Thin-Wall Heat-Shrinkable Tubing CHS Series – Clear Thin-Wall PVC Heat Shrink • Clear shrink enables user to inspect die and crimp details after installation • Flexible PVC tubing is suitable for industrial and electronic applications • UL Listed, VW-1 rated • CSA approved • Flame retardant • Low shrink temperature of 110°C • Dielectric strength — 600V/MIL Thin-Wall Heat-Shrinkable Tubing Enables visual inspection of completed crimp Enables visual inspection of embossed die code Inspection of cable through peep hole shows that cable is properly positioned CHS Series Specifications Cat. No. Min. Expanded I.D. (in.) Max. Recovered I.D. (in.) Nominal Recovered Wall (in.) Code Cable Size 0.13 0.06 0.02 #22–#18 AWG 0.25 0.13 0.38 0.19 0.50 0.25 #4–#2 AWG .75 0.38 #1–3/0 kcmil 1.00 0.50 1.50 0.75 2.00 1.00 CHS18 CHS18B CHS14 CHS14B CHS38 CHS38B CHS12 CHS12B CHS34 CHS34B CHS100 CHS100B CHS112 CHS112B CHS200 CHS200B Std. Length (ft.) 50 250 50 #16–#10 AWG 0.03 0.04 250 50 #8–#6 AWG 250 50 250 50 1 250 25 4/0–300 kcmil 100 25 350–700 kcmil 0.05 Std. Pkg. Qty. 100 25 750–1,000 kcmil 100 Standard package is in reels. Order by reel; not by feet Property Test Method Typical Performances Physical TENSILE STRENGTH ELONGATION LONGITUDINAL CHANGE 2% SECANT MODULUS SPECIFIC GRAVITY ELONGATION AFTER HEAT AGING (168 HRS. AT 136OC) HEAT SHOCK (4 HRS. AT 250OC) LOW TEMPERATURE FLEXIBILITY (1 HRS. AT 10OC) FLAMMABILITY ASTM D412, ISO 37 ASTM D2671 ASTM D792, ISO/R1183 ASTM D2671, ISO 37 ASTM D2671 3300 psi (23.0 MPa) 300% +/-10% 16,000 psi (110 MPa) 1.31 250% No cracking or flowing No cracking or slitting Self Extinguishing Electrical DIELECTRIC STRENGTH ASTM D2671, IEC 243 VOLUME RESISTIVITY ASTM D2671 600 V/Mil (24kV/mm) 1016 ohm-cm Chemical FLUID RESISTANCE FUNGUS RESISTANCE COPPER CORROSION WATER ABSORPTION C16 MIL-DTL-23053/5, ISO 1817, ISO 37 ASTM G21 ASTM D2671 ASTM D570 Good to Excellent No growth No corrosion 0.3% w w w. tnb.c a Shrink-Kon TM Heat-Shrinkable Tubing Splice Insulators and Insulating Covers H-Tap Insulating Covers (Hard Covers) • Interlocking insulating covers for H-type compression taps • Easy installation: place the H-Tap in the cover and snap the cover closed • Consult your Regional Sales Office for flame-retardant version • Can also be used on C-Taps Nominal Dimensions in. B (Thick.) C (Width) Std. Pkg. Qty. 1.13 1.44 15 1.56 2 2 1.75 2.75 8 2.38 3.88 Cat. No. A (Length) HTC2S HTC2 HTC40 HTC40L2 HTC500 HTC1000 HTC1000L 2 3.5 4.25 5.75 6 7 10 2 3 Specifications • HTC2 and HTC2S use insulation wrap instead of end cushions for inner seal • Connector Cat. Nos. 54755 through 54790 and 63148 through 63180 require hydraulic crimping tools. Refer to instruction sheets • Outer Hard Shell Covers: High-impact black thermoplastic (Noryl) Flammability Class, UL 94V-1 • Inner seal: Black neoprene sponge soft closed cell, oxygen index 28% UL 94 HBF • Temperature Rating: 90°C Maximum • Voltage Rating: 600V Maximum For H-Tap Applications Cover Cat. No. HTC2 HTC2S For C-Tap Applications AL/CU H-Tap No. CU H-Tap 63105 – – CHT814-10 HTC40 63110 63118 63125 63140 CHT214-9 CHT250214-8 CHT2514-7 CHT2502-6 HTC500 63148 63160 CHT50010-5/CHT50040-4 CHT75010-3/CHT750350-2 63170 – 63180/63169 CHT750350-1F HTC1000L HTC1000 w w w. tnb.c a Cover Cat. No. C-Tap No. Colour Code HTC40 54720 54725 54730 54755 54760 Brown Green Pink Blue Brown HTC40L2 54735 54740 54745 54750 Black Orange Purple Yellow HTC500 54765 54770 54775 54780 54785 Pink Black Yellow White – HTC1000 54790 – C17 Shrink-Kon Heat-Shrinkable Tubing TM Splice Insulators and Insulating Covers H-Tap Insulating Covers (Soft Covers) • Eliminates taping • Provided with three positive locking latches and overlapping fringe for maximum cable insulation Wire Range Cat. No. Min. HT20C HT40C HT600C HT1000C HT1000C-L Installs “H” Tap Cat. No. Std. Pkg. Qty. 2/0 63110 & 63125 50 4/0 63140 & 63148 25 500 kcmil 63160 & 63169 10 750 kcmil 63180 1000 kcmil 63170 Max. 6 2 1/0 5 Order multiple is std. pkg. Specifications • Rating: 90°C, 600V (C) Height, typical both halves • Material: Flame-retardant, high-impact polypropylene • Colour: Black H-Tap Insulating Covers Cat. No. HT20C Wire Range Max. Min. 2/0 6 Use to insulate T&B H-Taps B C 6110/63115 63125/63120 4.5 1.25 1.13 63140 63148 5.61 1.41 1.19 6.81 2.13 1.45 HT40C 4/0 HT600C 500 kcmil 2 63160/63169 HT1000C 100 kcmil to 500 kcmil 250 kcmil to 1/0 AWG 63180 HT1000C-L 1000 kcmil to 500 kcmil 250 kcmil to 250 kcmil C18 In. A – 63170 – – “A” Dim. “B” Dim. – – [184.15 mm] 7.250 [263.40 mm] 10.374 2.330 +0.060 w w w. t n b. c a Shrink-Kon TM Heat-Shrinkable Tubing Splice Insulators and Insulating Covers Adhesive Insulating Covers • Seals against moisture • Voltage rating up to 600 • Workable from -10°C to 49°C (14°F to 120°F)) • Maximum operating temperature of 80°C (176°F) • No installing tools required • Also available in 10' rolls; consult your Regional Sales Office Electrical • Dielectric Constant: 3.2 ASTM-D150 (60 Hz) • UL Listed – for use with T&B Covers • Power Factor: 007 ASTM-D150 (60 Hz) A (in.) Cat. No. • Dielectric Strength: 340 Volts/mil ASTM-D1373 AC 5 x 3 AC 5 x 7 AC 85 x 75 AC 85 x 105 Chemical • Water Absorption: 0.06% ASTM-570 • Ozone Resistance: Excellent: 0.03% ASTM-D1373 B (in.) 3 5 10 7 7.5 8.5 • For “H” Taps, “C” Taps, two-way connectors, mechanical taps, and Color-Keyed® lugs and joints Std. Pkg. Qty. • Material: 6 mil vinyl backing, butyl rubber mastic adhesive thickness 1/8 in. approx. Polyethylene release sheet 5 10.5 • Not for submersion in liquid Order multiple is std. pkg. • Corrosion None Visible: per ASTM-D 69 Adhesive Insulator Cat. Nos. Compression Two-Way Connector Cat. Nos. Compression Lug Cat. Nos. “H” Tap Cat. Nos. “C” Tap Cat. Nos Compression Cable Joint Cat. Nos. AC5X3 Size Key #2 60096 60097 60099 60101 60102 60103 60104 60106 60107 60108 60109 60112 60113 60114 60016 60017 60018 60120 60122 60123 60124 60126 60128 60129 60130 60150 60230 60236 60238 60242 60244 60248 60250 54104 54130 54131 60150 60151 60230 60236 60238 60242 60244 60248 60250 54104 54130 54131 54132 54134 54105 54135 54136 54138 54106 54139 54140 54107 54142 54143 54145 54108 54147 54148 54150 54152 54153 54109 5415 54157 54158 54110 54160 54162 54163 54111 54165 54167 54168 54112 54170 54204 54205 54206 54207 54208 54255 54209 54210 54260 54211 54265 54212 54270 54930 54905 54906 54942 54947 54909 54910 54965 54970 54850 54852 54854 54856 54858 54860 54862 54864 54866 – – – – – – – – 60500 60501 60507 60512 60516 60905 60910 60915 60920 60925 54804 54805 – – – – – – – – – – – – 54806 54807 54806 54504 54505 54506 54507 54506 54509 54500 54511 – 63105 – – – – – – – – – – – 54710 54715 54720 54725 54730 54735 54740 54745 54750 – – – 54610 54615 54620 54625 54630 54635 – – – – – – AC 5 x 7 Size Key #4 – – – – – – – – – – – – – 60152 60153 60154 60156 60157 60159 60160 60162 60163 60165 60166 60168 – 60169 60174 60172 60174 60176 60178 60180 60254 60256 60260 60262 60265 – 60267 60268 60269 60271 60276 60274 60275 60276 60277 60278 60280 54172 – 54173 54174 54113 58161 58162 58163 58165 58166 54178 54179 54114 54181 – 54115 54183 54116 54185 54118 54187 54120 54122 54123 54124 54126 54128 – 54129 54213 54275 54214 54280 54215 54282 54216 54218 54286 54220 54289 – 54222 54291 54223 54295 54224 54226 54228 54913 54914 54915 54916 54918 – 54920 54923 54928 54868 54870 54872 54874 54876 54878 54880 54882 – – – – – – – – – – – – – – – 60522 60530 60538 60542 60548 60554 60560 60565 60568 60574 60930 60935 60940 60945 60950 60955 60960 60965 60970 54509 54510 54511 54512 54513 54514 54515 54516 54518 54809 54810 54811 54812 54813 54814 54815 54816 54817 – – 63110 63115 63120 63125 – – – – – – – – – 54755 54760 54765 54770 54775 54780 – – – – – – – 54640 54645 54650 – – – – – – – – – – AC85 x 75 Size Key #6 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 60184 60284 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 60574 60576 60578 60580 60584 60975 60980 60985 54520 – – – – – – – – – 54522 54523 54524 54526 54528 54820 54823 54828 – 63130 63135 63140 63145 63150 – – – – – – – – – – – – – – – – – – – – – – AC85 x 105 Size Key #8 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 63155 63160 63165 – – – – – – w w w. tnb.c a C19 Shrink-Kon TM Heat-Shrinkable Tubing Splice Insulators and Insulating Covers Once you try it, you’ll wonder what you ever did without it! Quick and easy insulation, no heat or adhesive required! You won’t believe how easy it is to use Shrink-KonTM Self-Fusing Insulation Tape to insulate splices, terminations and connections. Forget the heat gun and adhesive. Two layers of this selfamalgamating tape form a flexible dielectric layer that protects your connection against moisture, humidity and corrosion. The tape offers high tensile strength, enabling you to stretch the first layer of tape to form a solid, compressed, watertight seal. Apply the second layer with minimal to no stretch, and your insulation job is complete! • Just two layers form a moisture-proof, abrasion-resistant, dielectric seal • Suitable for high and low voltage applications • Smooth filler putty compound available for use under tape Cat. No. Width (in.) Length (ft) Thickness (mils) Colour Std. Pkg. Qty. 40 Red 10 20 Black when insulating bolted or dimensionally inconsistent splices and terminations TBF421-36 Self-Fusing Insulation Tape TBFT421-12 1 12 TBFT201-36 TBFT201-6 6 6 TBFP9-2 Smooth Filler Putty Compound TBFP9-2 1 2 – White 1 Standard package is rolls. Order by rolls; not by feet. Features and Benefits • Requires no heat gun or adhesive to form a moisture-proof abrasion-resistant bond • Easy-release, non-static-sensitive, high-visibility liner peels right off • Self-fusing tape material adheres to itself for ease of installation • Creates an immediate, permanent bond even when wet – no waiting period • Stable even under exteme temperatures: -90ºC to 260ºC (-130ºF to 500ºF) • UV, radiation, arc-track, ozone, steam, moisture and saltwater-resistant • Easily removable – just slice with a knife and pull off – leaves no residue Specifications • Material : Modified silicone rubber compound • Tensile Strength: 1,200 psi • Dielectric Strength: 20 mil: 600 VPM; 40 mil: 800 VPM • Abrasion Resistance: 110 lb./in. • Water Absorption: < 0.5 % • Temperature Range: -90ºC to 260°C (-130ºF to 500°F) Typical Applications: • Repair deteriorated insulation on cables and conductors • Insulate and seal, underground and above-ground bonding installations • Insulate harmessing, bundling, cabling and wiring in aircraft, automotive, marine and other industrial machinery/equipment • Motor connections • Protects against vibration, scratching and moisture C20 w w w.tnb.c a Shrink-Kon TM Heat-Shrinkable Tubing Splice Insulators and Insulating Covers HSTS25 Tape Sealant Installation Guidelines 1. The cable, etc., should be relatively clean and free of greases, oils, and other foreign substances. 2. It is best to overlap each wrap of tape by 1/4 to 1/2 the width for the best seal. 3. When using heat-shrinkable products, most applications require only 1 or 2 layers of tape prior to sliding tubing in place. 4. Shrink the tubing, cap, boot, etc., following the installation procedure for the applicable heat-shrinkable part. To seal the junction or crotch of an application requiring two or more cables, conductors, etc. without a common jacket 1. Apply the overlapped 1 or 2 layers around each cable, conductor, etc., at the same distance from the connector, or ball up the sealant and press into crotch or junction of the joint. • Available in a 25-ft. roll • Used in conjunction with T&B Heat-Shrinkable Insulators for better moisture sealing Cat. No. HSTS25 Description Tape Sealant 2. Apply 2 overlapping wraps over the bundle. 3. Slide the expanded heat-shrinkable part over the joint and shrink. Width (in.) Thickness (in.) Length (ft) Std. Pkg. Qty. 1 0.06 25 1 Standard package is reels. Order by reel; not by feet. Specifications Physical Electric Chemical Description: Butyl Rubber Polymer Dielectric Strength: 250 v/mil minimum Chemical Resistance: Application Temperature: 4oC to 38oC (40oF to 100oF) Volume Resistivity: 1014 ohms/cm Resists acids, bases and alcohols. Passes Fed. Spec. SS-S-00210, section 3.6 Service Temperature: -40oC to 82oC (-40oF to 180oF) Environmental Resistance: Resists ozone and all normal aging processes w w w. tnb.c a C21 Shrink-Kon TM Heat-Shrinkable Tubing Splice Insulators and Insulating Covers Quick and dependable way to insulate and waterproof motor lead connections up to 5kv Medium-Voltage Motor Stub Splice Insulator • Installs in seconds • Flame-retardant • Flexible boot and impact-resistant cap • Long lasting and reusable • Waterproof and abrasion resistant • One size fits all hookups — reduces inventory • Enables easy inspection of connection This first-generation multi-splice insulator is designed to give you a quick, dependable means of protecting medium-voltage motor stub splice connections up to 5kV. You can install it in seconds simply by pushing the cover and boot together. Once installed, it completely waterproofs the connection and provides excellent protection against abrasion or mechanical abuse. One size reduces inventory The insulator accommodates wire sizes #8–2/0 AWG having outer diameters of 0.375 in. to 0.840 in. This range-taking feature should accommodate all of your medium-voltage motor hookups. Inspectable and reusable The insulator consists of just two parts: an elastomer boot and thermoplastic cap. The boot has two tapered cable entry legs that fit snugly around the cable to form a watertight seal. The legs are designed to be trimmed during installation to fit the required cable size tightly. The cap simply pushes into a groove in the boot — and pulls out easily when you want to inspect the connection. Removal of the cap does not disturb the seal around the cables, nor does it interrupt the bolted splice connection. Specifications • 5 kV Wire Range: #8 AWG–2/0 • Rating: 90°C Applications • UL Listed to: 600 V Quality engineered The boot is made of flexible, abrasion-resistant elastomer, and the cap is made of high impactresistant thermoplastic — high-performance materials you can depend on. Use the insulator for pigtail applications in motor junction boxes, manholes or wherever a waterproof, impactresistant insulator is required. • CSA Certified to: 600 V • T&B Recommended to: 5,000 V-90°C • Material: Cap — NORYL, UL 94V-1 Boot — EPDM Elastomer, UL 94V-2 Lubricant — Silicone Grease Wide Range Splice Cat. No. 600 V Wire Range Insulation O.D. Range (in.) MSCV20 #2 AWG–350 0.38–0.84 Bolt Max. Length (in.) Length L (in.) Dia. A (in.) Dia. B (in.) Dia. C (in.) Std. Pkg. Qty. 1.25 6.5 3 22.03 2 5 Order in multiples of std. pkg. C22 w w w.tnb.c a Shrink-Kon TM Heat-Shrinkable Tubing Splice Insulators and Insulating Covers Motor Stub Splice Insulators • Re-enterable motor stub insulator • Easy installation • No special tools required • Permits inspection of connector joint by simply removing the snap on cap, wide cable range, long life This innovative product has been designed to insulate motor stub splices quickly, easily, and dependably. It consists of a boot-type insulator with integral TY-RAP® cable ties. To install, simply position the insulator over the bolted splice and tighten the cable ties. That’s all there is to it. It produces uniform, high-quality installations every time… in about 30 seconds. The completed installation is immediately ready for inspection and use. If required, the insulator can be easily removed. Simply snip the cable ties and slide the insulator off the splice. It leaves no sticky residue. Motor Stub Splice Insulators Cat. No. Technical Data • UL Listed and CSA Certified (UL 94V-1 Flammability Class) • Rated for 600 V and 90°C application • Material Body: Modified Neoprene Elastomer Straps: Nylon w w w. t n b. c a Wire Range Length A Bolt Max. (in.) (in.) Dia. B (in.) Dia. C (in.) 0.56 0.50 0.76 0.67 MSC14* #14–#10 1.5 MSC8 #12–#8 2.39 MSC2 #12–#2 3.25 0.75 0.95 0.88 MSC20 #2–2/0 4.25 1.0 1.39 1.05 MSC250 3/0–300 kcmil 7.56 1.5 1.88 1.80 MSC500 350–500 kcmil 8.88 1.75 2.56 2.48 0.38 D (in.) 0.38 E (in.) Std. Pkg. Qty. 0.35 15 1.20 1.5 0.43 0.45 10 1.70 4 1.90 2 2.10 5 *One Ty-Rap cable tie only Order in multiples of std. pkg. C23 Shrink-Kon TM Heat-Shrinkable Tubing Installation Tools Safety Lock (push and turn to lock or unlock) Air-Flow Control Separate fuel- and air-flow controls enable precise adjustment of flame and temperature to 1,371ºC (2,500ºF)! Portable Heat Shrink Torch AutomaticIgnition Start Button • 1,371ºC (2,500ºF) output capacity satisfies virtually any heat-shrink, brazing or soldering requirement • Dual fuel- and air-flow controls enable separate adjustment of temperature and flame precision • Brass and steel construction provides durability Ergonomic Rubber Grip Kill-Switch Button Specifications • Dimensions (without base): 3.9 in. L x 1.4 in. W x 5.4 in. H • Weight (when filled): 9.88 oz. Fuel-Flow Control • Fuel Tank Capacity: 2.03 fl.oz. • Operating Time (per full fuel tank): Up to 220 minutes Cat. No. WT-PTORCH Description Shrink-Kon™ Portable Heat-Shrink Torch Std. Pkg. Qty. 1 Order multiple is std. pkg. Removable Base Electric Heat Gun • UL/CSA approved • 232ºC to 649ºC heat range (450°F to 1,200°F) • 120V 60Hz AC Cat. No. WT1400 Description Dual Temp. heat gun. 600oF / 900oF, 1,300W, 120VAC 60Hz Std. Pkg. Qty. 1 Order multiple is std. pkg. C24 w w w. tnb.c a Shrink-Kon TM Heat-Shrinkable Tubing Installation Guidelines and Cross Reference 1 No Special Installation Skills Required Connector Shrink Tubing 1 Remove any oil, grease, water, dirt, etc., by wiping the cable ends and connector. Remove all sharp edges and burrs from connector. Cable 2 Center tubing over splice connector. Cable Connector and Heat-Shrinkable Tubing prior to installation 3 Use the light blue outer portion of the flame when using the SIT-1 torch. Do not hold the torch still in one position or concentrate the hot inner flame of the torch on the tubing; this may cause scorching. 2 Crimp Connector Shrink Tubing 4 Begin heating tubing in the center. Recover the central portion of the tubing first by heating around the circumference of the splice. (Keep heat source moving constantly around the circumference of the insulator to ensure uniform shrinkage of the insulator.) Crimp connector installed 5 Continue heating around the tubing and out toward one end. Move torch around the tubing until one end is completely recovered. 6 Repeat the above procedure on the opposite end of the splice, again working the source from the Center Shrink Tubing Over Connector 3 center outward and around the tubing. 7 Installation is complete when the tubing conforms to splice and sealant flow is apparent at both ends. Heat-Shrinkable tube in position Typical Specifications Insulating and sealing of all 600V, in-line cable splices from #16 AWG through 1000 kcmil shall be done in accordance with the instructions provided with the Shrink-Kon™ shrinkable insulators, catalogue Series HS. The connector insulator must be made of thermally stabilized, homogeneous polyolefin having internally applied sealant. It must have Underwriter’s Laboratories Listing (UL 90°C, 600V) and be approved for the use. It must be usable without additional covering or adhesive both indoors and outdoors, in overhead, direct burial, or submersed applications at rated voltage. It must not be adversely affected by moisture, ozone, oils, fuels, mild acids and alkalies, or ultraviolet light. It must be compatible with all commonly used cable jacket materials, including rubber, plastic, lead, steel, aluminum and copper. Factory-Applied Sealant A standard sealant is coated on the entire inside surface of most precut sizes. Tubing is also available without sealant — consult factory. The sealant is rated for continuous 90ºC operation on non-pressurized cable systems and aids in sealing out moisture and corrosion. Cross Reference T&B 4 Install Shrink Tubing by Applying Correct Heat Heat-Shrinkable tube after heat application Cost and Reliability of Heat-Shrinkable Tubing Compared to Tape The cost differential in the installation of T&B heatshrinkable tubing over taping can result in up to a 34% savings in labor and overhead. For example, on a 2/0 aluminum splice, heat-shrinkable tubing can be installed in 3 minutes, versus 10 minutes of taping. In addition to the direct cost reduction, there are the advantages of assured uniformity of wall thickness and moisture sealing. Safety Warning: Keep clothing and body parts away from flame. Panduit HSTT & HSTTM 3M FP 301 (1 & 2) Raychem RNF 100 (1 & 2) Sumitomo A2 & B2 Alpha FIT 221 Coleflex ST221 / STS221 Insultab HS 101 CPO-A HSTTA & HSTTVA EPS300 TAT 125 ATUM 3:1 W3B2 FIT321 ST303 HS101 MW 3:1 HSMW – – MWTM (U) BSTS-M / SST-M – – – HS – – WSCM / SST – FIT700 – HST HDT BSTS FR / SSTFR WCSF / FCSM – – – HSEC ICEC S3C/ESC SSC-FR / ESC-FR – – TYT – CPO-HF – – – NH – – – HSM-HF – – XFFR – – – – CHS – – – – – – – CPO HS FR HSC w w w. tnb.c a CTV – CTVH C25 Shrink-Kon TM Heat-Shrinkable Tubing Break-away Connector Kits Features / Benefits: Applications: • Completely waterproof • Roadway lighting fixtures • Flood and area lighting fixtures • Power distribution systems • Individual fusing allows separation of kit without de-energizing complete circuit • Break-away style fuse holder eliminates risk of electrical shock. Exposed current carrying components are all contained in harmless load side of the kit. • Readily identifiable problem area simplifies maintenance • Easy to install, no need for tapes or compounds • Insulated to 600 volt Max. overall length, installed, 7-3/4 in. Diameter 1-1/8 in. Fuse** Line side housing (Receptacle) Crimp-on fuse holder Style 65 Break-Away Type: Single pole in-line Electrical rating: For 600 volt, 10-30 amp., 13/32 in. x 1-1/2 in. fuse Cat. No. 65 U Fuse** Load side housing (Plug) 14 through 6 Conductor Material* Unit Copper 1 Packaging Standard 20 *Fuse not included with kit. Do NOT use glass fuses. Crimp-on fuse holder Max. overall length, installed, 7-3/4 in. Diameter 2-5/16 in. Fuse** Line side housing (Receptacle) Conductor Size (AWG) Crimp-on fuse holder Style D65 Break-Away Type: Double pole in-line Electrical rating: For 600 volt, 10-30 amp., 13/32 in. x 1-1/2 in. fuse Cat. No. Conductor Size (AWG) Conductor Material* Unit D65 U 14 through 6 Copper 1 Packaging Standard 20 *Fuse not included with kit. Do NOT use glass fuses. Fuse** Load side housing (Plug) C26 Crimp-on fuse holder w w w. tnb.c a Shrink-Kon TM Heat-Shrinkable Tubing Break-away Connector Kits Installation Instructions for 65 and D65 Fused Connector Kit Contents: 1. Line side (female) rubber housing • Assembly Dowel 2. Load side (male) housing • Lubricant 3. Metal Fuse Sockets (4 in D65 Kits) • Wiper 4. Fuse (not provided) 1 2 A B C D 4 3 3 Universal Contact Outside Diameter Cable OD (in.) A 0.120 - 0.205 B 0.195 - 0.260 C Crimp Area Conductor Size in AWG Stranded Solid 14 12, 14 10, 12 8, 10 6 6 6 4 A 0.250 - 0.330 B D D C B A 0.320 - 0.430 Table 1 Recommended Crimp Tools & Dies T&B No. WT111M “C” Cavity T&B No. TBM41E/45S “Blue” Cavity Table 2 Step 1 Measure cable diameter and from Table 1, select corresponding section on molded sleeve. Cut off remaining sections of housing to size required. Example: If cable OD is 0.270 in., it falls withing the “C” range – cut between “B” and “C”. Step 2 Thoroughly clean approximately 8 in. of the Line side cable to be inserted using the wiper provided. Apply lubricant to cable and small hole in Line side (receptacle) housing. Step 3 Insert cable through the small hole in the housing, and push through sufficiently to allow for stripping of insulation. Step 4 Strip wires 3/4 in. for wire 14 AWG through 10 AWG, 3/8 in. for wire szes 8 AWG through 4 AWG. (DO NOT PENCIL INSULATION). Crimp on Line side socket. (Refer to Table 2 for suggested tool and die.) Step 5 Apply lubricant lightly to the outside of the metal fuse socket. Step 6 Place wooden dowel in the socket. Place the free end of the dowel against a firm surface and push the housing forward until it snaps into a locking position. Wipe off any excess lubricant. Step 7 Repeat the above steps with the Load housing. Step 8 Insert a 13/32 in. by 1-1/2 in. HRC fuse, 600 Volt 30 Amp. max. (Bussmann KTK series or equivalent), in the Load side housing. CAUTION: WHEN THE FUSE IS FULLY SEATED, NOT MORE THAN 1/16 IN. OF THE FUSE BARREL WILL BE VISIBLE BETWEEN THE FUSE END CAP AND THE HOUSING. DO NOT APPLY LUBRICANT ON THE FUSE. Step 9 Plug the Load side and Line side housings together. CAUTION: WHEN PROPERLY MATED, THE SEAM BETWEEN THE HOUSINGS SHOULD NOT EXCEED 1/32 IN. Step 10 The connection is now complete. For best results, anchor the Line side wire, so that if the Load side wire is pulled (perhaps someone has knocked over a pole), the kit will come apart. w w w. tnb.c a C27
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