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Page Count: 16
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40
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Models
Air Force Pro™ Linear Air Pump
Oil-Less Compressor
Operation & Maintenance Manual
IMPORTANT:
PLEASE READ THIS MANUAL COMPLETELY.
SAVE THIS MANUAL FOR FUTURE REFERENCE AND KEEP IN CLOSE
PROXIMITY TO THE AIR PUMP.
Thank you for purchasing Air Force Pro™ Linear Air Pumps.
It is manufactured to the highest standards using quality
materials. Please follow all recommended maintenance,
operational and safety instructions and you will receive
years of trouble free service.
Air Force Pro™ Linear Air Pump
Oil-Less Compressor
Operation & Maintenance Manual
IMPORTANT:
PLEASE READ THIS MANUAL COMPLETELY.
SAVE THIS MANUAL FOR FUTURE REFERENCE AND KEEP IN CLOSE
PROXIMITY TO THE AIR PUMP.
Thank you for purchasing Air Force Pro™ Linear Air Pumps.
It is manufactured to the highest standards using quality
materials. Please follow all recommended maintenance,
operational and safety instructions and you will receive
years of trouble free service.
LINEAR AIR PUMP
Oil-Less Compressor
Operation & Maintenance Manual
1
2
WARNING
※ IMPORTANT SAFEGUARDSREAD AND FOLLOW ALL SAFETY
INSTRUCTIONS
※ TO REPLACE OR CHANGE ANY OF THE PARTS REFERRED IN THE
SERVICE MANUAL, WE STRONGLY RECOMMEND YOU CONTACT AN
AUTHORIZED TECHNICIAN.
DANGER --To avoid possible electric shock, special care should be taken
since water is used with or near aquariums and reservoirs. For each of the
following situations DO NOT attempt repairs yourself, instead return the air
pump to the retailer where you purchased the pump for servicing or
discarding of the pump.
Precautions for pump use:
1) If the pump falls into the water, DO NOT REACH FOR IT. First unplug the pump and then
retrieve it. If the pump’s electrical components get wet, unplug the pump immediately.
2) Carefully examine the air pump after installation. It should NOT be plugged in if there is water
present on any of the pumps parts.
3) DO NOT operate if the cord or plug is damaged.
4) DO NOT operate if the pump is malfunctioning, dropped, or damaged in any way.
5) To prevent the plug or electrical outlet from getting wet, position the aquarium tank or
reservoir stand to one side of a wall mounted outlet. A “drip loop” shown in the figure above,
should be arranged for each cord connecting an air pump to an electrical outlet. The “drip
loop” is the part of the cord below the level of the outlet or connector if an extension cord is
used. The “drip loop” prevents water from traveling along the cord from coming into contact
with the outlet.
2
3
6) If the plug or outlet does get wet DO NOT UNPLUG THE CORD; Disconnect the fuse or
circuit breaker supplying power to the pump, then unplug and examine for the presence of
water in the outlet.
7) DO NOT use the pump near volatile liquids such as gasoline, thinners, etc,. as this creates
the possibility of an explosion.
CAUTIONS FOR USE
1) Close supervision is necessary when an air pump is used by or near children.
2) This pump is intended for clean, dry air only. DO NOT, under any circumstances, attempt
operation with water or other liquids, otherwise pump may be damaged.
3) The ambient operating temperature for this pump is between 41℉(5℃) and 104℉(40℃).
Operation of pump in temperatures outside the recommended temperature range may result
in malfunction or severely shortened service life.
4) DO NOT block the air from being discharged. Air pumps must have sufficient room to allow
for heat dissipation.
5) Failure to observe cautions will cause the pump to automatically switch off until cool.
6) Always unplug pump prior to servicing. Grasp plug to remove cord from outlet. DO NOT
remove by pulling on power cord.
7) DO NOT use the air pump for other than its intended use. The use of attachments not
recommended or not sold by Sunlight Supply, Inc may cause an unsafe condition.
8) DO NOT install pump where it will be exposed to weather.
9) DO NOT store pump in temperatures below freezing.
10) Ensure pump is securely mounted prior to operation.
11) Read and observe all important markings on pump.
12) Ensure that extension cords (if required) have the correct or higher rating (amperes or watts).
Ensure cord is properly positioned to avoid tripping.
13) To avoid injury, DO NOT contact moving parts or hot parts.
14) Always unplug an appliance from an outlet before putting on or taking off parts,before
cleaning and when not in use
DO NOT REMOVE PUMP CASING UNLESS UNIT IS DISCONNECTED
FROM MAIN POWER SUPPLY.
3
4
SAVE THESE INSTRUCTIONS
GROUNDING INSTRUCTIONS
1) For all grounded, cord-connected products:
This product must be properly grounded. In the event of an electrical short
circuit, grounding reduces the risk of electric shock by providing an escape wire
for the electric current. This product is equipped with a cord having a grounding
wire with an appropriate grounding plug. The plug must be plugged into an
outlet that is properly installed and grounded in accordance with all local codes
and ordinances.
WARNING – Improper installation of the grounding plug may cause a risk of
electric shock. Failure to follow these instructions can result in death, fire, or
electrical shock. When repair or replacement of the cord or plug is required, do
not connect the grounding wire to either flat blade terminal. The wire with
insulation having an outer surface that is green with or without yellow stripes is
the grounding wire.
Check with a qualified electrician or serviceman when the grounding
instructions are not completely understood, or when in doubt as to whether the
product is properly grounded. Do not modify the plug provided; if it does not fit
the outlet, have the proper outlet installed by a qualified electrician.
This product is for use on a 120-V circuit, and has a grounding plug similar to
the plug illustrated in Figure 1.
Figure 1: Grounding methods
4
5
2) For a permanently connected product:
This product must be connected to a grounded, metallic, permanent wiring system, or an
equipment-grounding terminal or lead on the product.
Power Supply must conform to all required safety codes and be installed by a qualified
electrician. Check and Read rating labels listed on product name plate for supply voltage.
3) Extension Cords:
Use only a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot receptacle
that accepts the plug on the product. Make sure your extension cord is not damaged. When
using an extension cord, be sure to use one heavy enough to carry the current your product
draws. An undersized cord results in a drop in line voltage and loss of power and overheating.
(NOTE: Table 1 shows the correct size to use depending on cord length and nameplate
ampere rating. When in doubt, use the next heavier gauge. The smaller the gauge number,
the heavier the cord.)
Exception: A 2-conductor or 3-conductor extension cord may be used for a double-insulated
or 2-wire product.
Table 1
Minimum gauge for extension cords
OPERATION
Use only recommended air handling parts acceptable for pressure not less than 10 psi. When
provided, motor terminal covers must be in place for safe operation. Product surfaces may
become hot during operation. DO NOT direct air stream at body. Air stream from product may
contain solid or liquid material that can result in eye or skin damage, wear proper eye protection.
DO NOT spray flammable or combustible liquid. Failure to follow these instructions can result in
burns, eye injury or other serious injury.
It is your responsibility to operate this product at recommended duty pressure and ambient room
temperature.
5
2)
For a permanently connected product:
This product must be connected to a grounded, metallic, permanent wiring system, or an
equipment-grounding terminal or lead on the product.
Power Supply must conform to all required safety codes and be installed by a qualified
electrician. Check and Read rating labels listed on product name plate for supply voltage.
3) Extension Cords:
Use only a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot receptacle
that accepts the plug on the product. Make sure your extension cord is not damaged. When
using an extension cord, be sure to use one heavy enough to carry the current your product
draws. An undersized cord results in a drop in line voltage and loss of power and overheating.
(NOTE: Table 1 shows the correct size to use depending on cord length and nameplate
ampere rating. When in doubt, use the next heavier gauge. The smaller the gauge number,
the heavier the cord.)
Exception: A 2-conductor or 3-conductor extension cord may be used for a double-insulated
or 2-wire product.
Table 1
Minimum gauge for extension cords
OPERATION
Use only recommended air handling parts acceptable for pressure not less than 10 psi. When
provided, motor terminal covers must be in place for safe operation. Product surfaces may
become hot during operation. DO NOT direct air stream at body. Air stream from product may
contain solid or liquid material that can result in eye or skin damage, wear proper eye protection.
DO NOT spray flammable or combustible liquid. Failure to follow these instructions can result in
burns, eye injury or other serious injury.
It is your responsibility to operate this product at recommended duty pressure and ambient room
temperature.
5
6
Start Up
If pump fails to start or slows down significantly under load, shut off and disconnect from power
supply. Check that the voltage is correct for the pump.
MAINTENANCE
Disconnect electrical power supply cord before performing maintenance on this product. Failure
to follow these instructions can result in death, fire or electrical shock. Product surfaces may
become hot during operation; allow product surfaces to cool before handling. DO NOT direct air
stream at body. Air stream from product may contain solid or liquid material that can result in eye
or skin damage, wear proper eye protection. Clean this product in a well ventilated area. Failure
to follow these instructions can result in burns, eye injury or other serious injury.
It is your responsibility to:
Regularly inspect and make necessary repairs to product in order to maintain proper
operation.
Make sure that pressure is released from product before starting maintenance.
NEVER add oil to this oil-less compressor.
Check intake filter after first 500 hours of operation. Clean filter and determine how frequently
filter should be checked during future operation. This one procedure will help to assure the
product’s performance and service life.
Cleaning
DO NOT use kerosene or ANY other combustible solvent to clean product.
1. Remove filter and clean using detergent and water.
2. Rinse filter well and air dry.
Check that all external accessories such as relief valves and gauges are
attached to cover and are not damaged before re-operating product.
8
Maintenance Manual
Air Force Pro™ 15
Part No: 746500
1. To change the diaphragms
A. Remove the four screws around the aluminum upper housing,
and take the housing off. (As shown in figure 1)
B. Remove the four screws from the diaphragm housing. (As shown in figure 2)
C. Remove the u-nut in the center of diaphragm.
D. Take the diaphragm off its place.
E. Replace a new one by mounting the rubber studs
into their position.
F. Press the rim of the diaphragm into the ring.
G. Secure the magnet with a new u-nut and screw and put
the diaphragm housing back with the four screws on.
*Replacement part Information
Model
Diaphragm Service kit
Air Force Pro™ 15
Part No: 746500
Part No: 746530
Figure 1
Figure 2
IMPORTANT: To open upper enclosure, please make sure you
have unplugged the power cord before opening.
unplugged before opening
6
8
Maintenance Manual
Air Force Pro™ 15
Part No: 746500
1. To change the diaphragms
A. Remove the four screws around the aluminum upper housing,
and take the housing off. (As shown in figure 1)
B. Remove the four screws from the diaphragm housing. (As shown in figure 2)
C. Remove the u-nut in the center of diaphragm.
D. Take the diaphragm off its place.
E. Replace a new one by mounting the rubber studs
into their position.
F. Press the rim of the diaphragm into the ring.
G. Secure the magnet with a new u-nut and screw and put
the diaphragm housing back with the four screws on.
*Replacement part Information
Model Diaphragm Service kit
Air Force Pro™ 15
Part No: 746500
Part No: 746530
Figure 1
Figure 2
IMPORTANT: To open upper enclosure, please make sure you
have unplugged the power cord before opening.
unplugged before opening
Maintenance Manual
7
7
Product View and Parts list
Air Force Pro™ 15
Part No: 746500
NO. DESCRIPTION
QTY
1
UPPER HOUSING
1
2 ELECTROMAGNET 2
3
CHECK VALVE
4
4
WIRE STOPPER
1
5
U-SHAPED COIL FRAME
1
6
VIBRATION CONTROL
RUBBER
4
7
ACTIVATING ARM
1
8
DIAPHRAGM
2
9
DIAPHRAGM FRAME
2
10
U NUT
2
11
DIAPHRAGM HOUSING 2
12
L - TUBE 2
13
STEEL PLATE 1
14
GASKET 1
15
LOWER HOUSING 1
16
RUBBER FEET 4
17
POWER CORD 1
Product View and Parts List
8
Product specifications
Air Force Pro™ 15
Part No: 746500
.
NOTES:
1. All dimensions are for reference only.
2. Technical data subject to change without notice
Performance
Allowance±5%
Dimensions (mm)
Performance Curves DB15
0
5
10
15
20
25
30
35
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35
Pressure = kg / cm2
Q = L / Min.
110~120V 60Hz
220~240V 50Hz
Part No. Voltage
(VAC)
Frequency
(HZ)
AMP
(A)
WATT
(W)
746500 110 ~ 120 60 0.43 20
< 26 dBA 20 - 80
-10
oC 2.5 4 kg
+40
Product Specifications
9
10
Maintenance Manual
Air Force Pro™ 40, 60, 80
Part No: 746505, 746510, 746515
1. To clean the air filterRecommended once every six months
A. Remove the screw on top. (As shown in Figure1)
B. Remove filter cover.
C. Take the filter out and clean it with clean water and dry it.
D. Put it back and secure the fixing plate with the screw in.
2. To change the diaphragms
A. Remove the four screws around the aluminum upper housing,
and take the housing off. (As shown in figure 2)
B. Remove the four screws from the diaphragm housing. (As shown in figure 3)
C. Remove the u-nut in the center of diaphragm.
D. Take the diaphragm off its place.
E. Replace a new one by mounting the rubber studs
into their position.
F. Press the rim of the diaphragm into the ring.
G. Secure the magnet with a new u-nut and screw and put
the diaphragm housing back with the four screws on.
*Replacement part information.
Model Type Diaphragm
service kit
Air filter
service kit
Air Force Pro™ 40
Part No: 746505
Part No:
746520
Part No:
746535
Air Force Pro™ 60
Part No: 746510
Part No:
746525
Part No:
746535
Air Force Pro™ 80
Part No: 746515
Part No:
746525
Part No:
746535
Figure 1
Figure 2
Figure 3
IMPORTANT: To open upper enclosure, please make sure
you have unplugged the power cord before opening.
Maintenance Manual
10
9
Product View and Parts list
Air Force Pro™ 40, 60, 80
Part No: 746505, 746510, 746515
NO.
DESCRIPTION
QTY
1
TOP SCREW
1
2
FILTER COVER
1
3
FOAM SEAL
1
4
FILTER
1
5
UPPER HOUSING
1
6
THERMAL PROTECTOR
1
7
ELECTROMAGNET
2
8
WIRE STOPPER
1
9
U-SHAPED COIL FRAME
1
10
VIBRATION CONTROL RUBBER
4
11
ACTIVATING ARM
1
12
DIAPHRAGM
2
13
DIAPHRAGM FRAME
2
14
U NUT
2
15
CHECK VALVE
4
16
L – TUBE
2
17
DIAPHRAGM HOUSING
2
18
CHAMBER SEAL (ROUND)
2
19
CHAMBER SEAL (OVAL)
2
20
SIDE COVER (STEEL)
2
21
CORD PROTECTOR
1
22
STEEL PLATE
1
23
GASKET
1
24
LOWER HOUSING
1
25
RUBBER FEET
4
26
POWER CORD
1
Product View and Parts List
11
Product specifications
Air Force Pro™ 40
Part No: 746505
Performance
NOTES:
1. All dimensions are for reference only.
2. Technical data subject to change without notice.
Allowance±5%
Dimensions (mm)
Part No. Voltage
(VAC)
Frequency
(HZ)
AMP
(A)
WATT
(W)
746505 110 ~ 120 60 1.1 45
Performance Curves DBM40
0
10
20
30
40
50
60
70
80
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45
Pressure = kg / cm
2
Q = L / Min.
110~120V 60Hz
220~240V 50Hz
< 46 dBA
20 - 80
-20
oC
6.09 kg
+40
40
40
Product Specifications
12
Product specifications
Air Force Pro™ 60
Part No: 746510
Performance
NOTES:
1. All dimensions are for reference only.
2. Technical data subject to change without notice.
Allowance±5%
Dimensions (mm)
Performance Curves DBM60
0
20
40
60
80
100
120
00.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45
Pressure = kg / cm2
Q = L / Min.
110~120V 60Hz
220~240V 50Hz
Part No. Voltage
(VAC)
Frequency
(HZ)
AMP
(A)
WATT
(W)
746510 110 ~ 120 60 1.7 63
< 47 dBA
20 - 80
-10
o
C
6.99 kg
+40
60
60
Product Specifications
13
Product specifications
Air Force Pro™ 80
Part No: 746515
Performance
NOTES:
1. All dimensions are for reference only.
2. Technical data subject to change without notice.
Allowance±5%
Dimensions (mm)
Performance Curves DBM80
0
20
40
60
80
100
120
140
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55
Pressure = kg / cm2
Q = L / Min.
110~120V 60Hz
220~240V 50Hz
Part No. Voltage
(VAC)
Frequency
(HZ)
AMP
(A)
WATT
(W)
746515 110 ~ 120 60 1.9 84
< 51 dBA
20 - 80
-10
o
C
7.05 kg
+40
80
80
Product Specifications
14
11
Limited Warranty
TWO-YEAR LIMITED WARRANTY. The Air Force Pro™15, 40, 60, 80 Linear Air Pump covered
in this manual, is warranted under normal use for two years after purchase date. Any part
determined defective in material or workmanship can be returned with a receipt of purchase to
the retail store where it was purchased. Product under warranty will be repaired or replaced.
LIMITATION OF LIABILITY. To the extent allowable under applicable law, liability consequential
and incidental damages are expressly disclaimed. Liability in all events is limited to and shall not
exceed the purchase price paid.
WARRANTY DISCLAIMER. Product information in this literature is provided for the sole
purpose of identification, and does state or imply that products are merchantable, or fit for a
particular purpose, or that the products will conform to the descriptions.
PRODUCT SUITABILITY. Many jurisdictions have codes and regulations governing sales,
construction, installation and /or use of products for certain purposes, which may vary from those
in neighboring areas. While we attempt to assure that the products comply with such codes, it
cannot guarantee compliance, and cannot be responsible for how the product is installed or used.
Before purchase and use of a product, review the product applications, and all applicable
national and local codes and regulations, and be sure that the product, installation, and use will
comply with them.
.
Please read this manual and save for future reference.
This pump is Oil-less compressors requiring NO lubrication.
Consult your supplier before using at high altitudes.
Thank you for choosing Air Force Pro™ Linear Air Pumps
from Sunlight
Supply, Inc. This unit is built to the highest standards using quality materials.
To ensure the life and performance of your Air Force Pro™ Linear Air Pump a
change of the diaphragm and air filter every year is absolutely necessary for
users. Abuse or neglect will void the warranty.
15
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