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www.burndy.com | 1-800-346-4175
Customer Service Department
7 Aviation Park Drive
Londonderry, NH 03053
1-800-346-4175
1-603-647-5299 (International)
Canada
1-800-361-6975 (Quebec)
1-800-387-6487 (All other provinces)
Mexico
011-52-722-265-4400
Brazil
011-55-11-5515-7200
Tool Repair Center
Littleton Industrial Park
Littleton, NH 03561
1-800-426-8720
BURNDY® Engineered System
Experience. Technology. Answers.
TM
Tooling Solutions
Experience. Technology. Answers.
TM
Dies and
connectors
Tools Safe, easy and
inspectable connection
+=
Trust the BURNDY® Engineered System—Made in the USA
The BURNDY® Engineered System of coordinating dies, connectors and tools are always
designed to work together and engineered to meet stringent, accepted quality standards.
TOOLING CATALOG
On the Mark.
We’re Standing Behind It.
Since 1924, BURNDY® has been at the forefront of
technological innovation. From the first universal connector
to the most up-to-date battery technology, our engineering
has built one of the most widely used and reliable product
lines available.
In fact, our products come with the assurance of the
BURNDY® Engineered System. Our coordinating dies,
connectors and tools are designed to work together
and meet stringent, accepted quality standards.
Plus, when improving our products or debuting new
ones, were committed to ensuring they continue to work
with the BURNDY® pieces you already have.
There is no substitute for the BURNDY® system.
Why take the risk with anyone else?
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
i
What’s New
PATRIOT®LITHIUM-ION SERIES
Lithium-Ion Battery Actuated
Crimping and Cutting Tools
PAT46-LI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
PAT750-LI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
PAT644-LI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
PAT81KFT-LI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
PAT4PC834-LI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
PAT600-LI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
PATMD6-LI Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
PATCUT129-LI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
PATCUT245-LI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
PATRIOT®HIGH PERFORMANCE PAT750XT-18V
Ni-MH Battery Actuated Crimping Tool . . . . . . . . . . . . . . . . . . . . .10
PATRIOT®IN-LINE®HIGH
PERFORMANCE PATMD6-14V
Ni-MH Battery Actuated IN-LINE®Crimping Tool . . . . . . . . . . . .21
PATRIOT®PATHCC10-18V SERIES
Ni-MH Battery Actuated Cutting Tool . . . . . . . . . . . . . . . . . . . . . . .67
DIE KITS
U-Die Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
FORCEGAUGE12-15
Force Test Gauge for 12-ton & 15-ton
Battery and Hydraulic Crimping Tools . . . . . . . . . . . . . . . . . . . . .6
(Continued on next page)
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
ii
What’s New
MRE10-22B & MRE10-22NV
Ergonomic Full Cycle Ratchet Hand Tools . . . . . . . . . . . . . . . . . .46
MRC840AL
Mechanical Crimping Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
OEM CRIMPERS
Y46OEM12T and Y46OEM11T
Hydraulic Crimpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 - 63
ENFORCER™ HIW716ENF
Low Pressure Hydraulic Impact Wrench . . . . . . . . . . . . . . . . . . . .88
KOMPRESSOR™ LPHY750CXT
Remote Operated, Low Pressure
Hydraulic Crimper – Covered Model . . . . . . . . . . . . . . . . . . . . .90
WIRE MANAGEMENT
The SmartCart® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110 - 112
Wire Caddies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113 - 119
BURNDY®Tooling
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
1
MECHANICAL
AND RATCHET
Y10D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Y10-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
YF-TOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Y8MRB-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
MR8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
MRE10-22B, MRE10-22NV. . . . . . . . . . . . . . . 46
MR15, MR18, MR20 . . . . . . . . . . . . . . . . . . . . 47
MR4C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Y1MRTC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
M8ND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
MRC840, MRC840AL . . . . . . . . . . . . . . . . . . . 51
MY29, MY28 . . . . . . . . . . . . . . . . . . . . . . . . . . 52
OH25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
OUR840 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
MD6, MD6-4, MD6-6, MD6-8, MD6-12,
MD6-14, MD6-37, MD6-38, MD6-K . . . . . 55
MD7, MD7-6, MD7-8. . . . . . . . . . . . . . . . . . . . 56
MD7-34R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
MD6R. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
MD6 Hotstick Tools . . . . . . . . . . . . . . . . . . . . . 59
MD6/MD7 Accessories . . . . . . . . . . . . . . . . . 60
RK147-2 & WIREMIKE . . . . . . . . . . . . . . . . . . 61
OEM HYDRAULIC
Y46OEM12T. . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Y46OEM11T. . . . . . . . . . . . . . . . . . . . . . . . . . . 63
OEM PNEUMATIC
Y29NC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
TFM Tape Fed Machine . . . . . . . . . . . . . . . . . . 65
TFM Installation Tooling Chart . . . . . . . . . . . 66
CUTTERS
BATTERY ACTUATED
PATHCC10-18V . . . . . . . . . . . . . . . . . . . . . . . . 67
PATCUT129-LI. . . . . . . . . . . . . . . . . . . . . . . . . 68
PATCUT129ACSR-18V . . . . . . . . . . . . . . . . . . 69
PATCUT245-LI. . . . . . . . . . . . . . . . . . . . . . . . . 70
PATCUT245CUAL-18V . . . . . . . . . . . . . . . . . . 71
BCC1000CUAL . . . . . . . . . . . . . . . . . . . . . . . . 72
SELF-CONTAINED HYDRAULIC
YCUT129ACSR . . . . . . . . . . . . . . . . . . . . . . . . 73
REMOTE HYDRAULIC
RHCC129ACSR. . . . . . . . . . . . . . . . . . . . . . . . 74
RHCC245CUAL. . . . . . . . . . . . . . . . . . . . . . . . 75
TABLE OF CONTENTS
DIES & GAUGES
12 Ton U Dies . . . . . . . . . . . . . . . . . . . . . . . . . . 4
W Dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
UDIEKITCU, UDIEKITAL,
UDIEKITHYGRD U Die Kits . . . . . . . . . . . . . 5
FORCEGAUGE12-15. . . . . . . . . . . . . . . . . . . . . 6
CRIMPERS
BATTERY ACTUATED
PAT46-LI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
PAT46-18V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PAT750-LI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PAT750XT-18V . . . . . . . . . . . . . . . . . . . . . . . . . 10
PAT750K-18V. . . . . . . . . . . . . . . . . . . . . . . . . . 11
PAT644-LI . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
PAT644XT-18V . . . . . . . . . . . . . . . . . . . . . . . . . 13
PAT81KFT-LI . . . . . . . . . . . . . . . . . . . . . . . . . . 14
PAT81KFT-18V. . . . . . . . . . . . . . . . . . . . . . . . . 15
PAT4PC834-LI . . . . . . . . . . . . . . . . . . . . . . . . . 16
PAT4PC834-18V . . . . . . . . . . . . . . . . . . . . . . . 17
PAT600-LI . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
PAT600-18V . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
PATMD6-LI . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
PATMD6-14V . . . . . . . . . . . . . . . . . . . . . . . . . . 21
SELF-CONTAINED
HYDRAULIC
Y750HSXT & Y750CHSXT . . . . . . . . . . . . . . . 22
Y35 & Y35-2. . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Y35 Accessories. . . . . . . . . . . . . . . . . . . . . . . 24
Y39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Y644HSXT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Y81KFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Y4PC834 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Y500CT-HS . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
REMOTE HYDRAULIC
Y60BHU & Y60BHUD . . . . . . . . . . . . . . . . . . . 30
Y46, Y46C . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Y45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Y750BHXT & Y750CBHXT . . . . . . . . . . . . . . . 33
Y35BH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Y39BH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Y644MBH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Y81KFTMBH . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Y4PC834MBH . . . . . . . . . . . . . . . . . . . . . . . . . 38
Y34BH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Y29BH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
(Table of Contents continued on page 2)
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
2
Tooling BURNDY®
TABLE OF CONTENTS
(Continued)
MECHANICAL AND RATCHET
MCC500, MCC1000 . . . . . . . . . . . . . . . . . . . . 76
RCC336, RCC556, RCC600, RCC750HD,
RCC954ACSR1K, RCC1000 . . . . . . . . . . . 77
HYDRAULIC PUMPS
HP10, HP8, HP6 . . . . . . . . . . . . . . . . . . . . . . . 78
FP10, FP8, FP6 . . . . . . . . . . . . . . . . . . . . . . . . 79
Y10AC9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
EPP10, EPP6 . . . . . . . . . . . . . . . . . . . . . . . . . . 81
EPAC10, EPAC8, EPAC6. . . . . . . . . . . . . . . . . 82
EP10, EP10-2, EP8, EP6 . . . . . . . . . . . . . . . . . 83
EP10-1HP, EP10-1HP-2 . . . . . . . . . . . . . . . . . 84
GP10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . . . 86
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 87
LOW PRESSURE HYDRAULIC
ENFORCER™ HIW716ENF
Impact Wrench . . . . . . . . . . . . . . . . . . . . . . 88
HIW-716R1, HIW716VTR1
Impact Wrenches . . . . . . . . . . . . . . . . . . . . 89
KOMPRESSORLPHY750XT,
LPHY750CXT . . . . . . . . . . . . . . . . . . . . . . . 90
HBR40, HBR66 Hydraulic Breakers . . . . . . . . 91
HTP3, HP3 3Submersible Pumps . . . . . . . . . 92
HP2HV 2Submersible Pump . . . . . . . . . . . . . 92
HPTR1 Pole Tampers
and Accessories . . . . . . . . . . . . . . . . . . . . . 93
HHS, HPS Chain Saws . . . . . . . . . . . . . . . . . . 94
HPP18, HPP18-2
Hydraulic Power Packs . . . . . . . . . . . . . . . . 95
HPP5 Hydraulic Power Pack . . . . . . . . . . . . . . 95
LPHT Accessories . . . . . . . . . . . . . . . . . . . . . 96
KNOCKOUTS
MECHANICAL AND RATCHET
BKOM50125 Knockout Set . . . . . . . . . . . . . . . 97
BKOM152 Knockout Set . . . . . . . . . . . . . . . . . 98
BKOH2540 Knockout Set . . . . . . . . . . . . . . . . 99
BKOW520 Knockout Set . . . . . . . . . . . . . . . . 100
BKOR520 Knockout Set . . . . . . . . . . . . . . . . 101
HYDRAULIC
BKOS5290 Knockout Set . . . . . . . . . . . . . . . 102
BKOS520 Knockout Set . . . . . . . . . . . . . . . . 103
BKOH520A Knockout Set . . . . . . . . . . . . . . . 104
BKOH540A Knockout Set . . . . . . . . . . . . . . . 105
BKOF520 Knockout Set. . . . . . . . . . . . . . . . . 106
BKOF540 Knockout Set. . . . . . . . . . . . . . . . . 107
BENDERS
HAND BENDERS
B12E, B34E12R, B1E34R
Conduit Hand Benders . . . . . . . . . . . . . . . 108
ELECTRIC BENDERS
BEB122 Electric Conduit Bender. . . . . . . . . . 109
WIRE MANAGEMENT
The SmartCart®
BSC2H 2 Wheel Heavy Duty Cart . . . . . . . . . 110
BSC2L 2 Wheel Light Duty Cart . . . . . . . . . . 111
BSCWS40, BSCWS80
Wall Wire Reel Storage Systems. . . . . . . . 112
WIRE CADDIES
BWC04EHC Economy Hand Caddy . . . . . . . 113
BWC06FHC Folding Wire Caddy. . . . . . . . . . 113
BWC01CMC
Compact Medium Caddy . . . . . . . . . . . . . 113
BWC01CDC Compact Caddy . . . . . . . . . . . . 113
BWC46CWD Wire Dispenser. . . . . . . . . . . . . 114
BWC01FCMR Folding
Caddy Mount Reel . . . . . . . . . . . . . . . . . . 114
BWC28FAC Folding A-Frame Caddy . . . . . . 114
BWC01FSMC Folding
Stud Mount Caddy . . . . . . . . . . . . . . . . . . 115
BWC01FAR Folding Add-On Reel . . . . . . . . . 115
BWC01FFMC Folding
Floor Mount Caddy . . . . . . . . . . . . . . . . . . 115
BWC46RC 6 Spindle Reel Caddy . . . . . . . . . 116
BWC410RC 10 Spindle Reel Caddy . . . . . . . 116
BWC420MSC Multi-Spool Caddy . . . . . . . . . 116
BWC24HTC Hand Truck Caddy . . . . . . . . . . 117
BWC24LHTC, BWC00ADP,
BWC27LHTCADP Wire Caddies . . . . . . . 117
BWC24MTHTC Wire Caddy . . . . . . . . . . . . . 117
BWC00JS Jack Stand . . . . . . . . . . . . . . . . . . 118
BWC20PRSF Portable
Reel Support Frame . . . . . . . . . . . . . . . . . 118
BWC32DCC Double Coil Caddy . . . . . . . . . . 118
BWC40PC Push Cart Caddy . . . . . . . . . . . . . 119
BWC43UC Utility Cart Caddy . . . . . . . . . . . . 119
BWC43TRC Triple Reel Caddy . . . . . . . . . . . 119
REFERENCE
TABLES . . . . . . . . . . . . . . . . . . . . . . . . . 120-133
Alpha-Numeric Index . . . . . . . . . . . . . . 134-136
BURNDY®Tooling
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
3
INTRODUCTION
INSTALLATION TOOLS
The BURNDY®total compression program
offers the most complete line of installation
tooling whether mechanical, full cycle ratchet,
self contained hydraulic, remote controlled
hydraulic, power actuated pumps, hoses and
accessories, available to the electrical indus-
try. These tools have been designed to inte-
grate with the complete line of BURNDY®
compression connectors. Whether you’re a
small contractor working with #22 wire or a
large utility working with 2500 kcmil conduc-
tor, there’s a BURNDY®compression tool
available to do the job. The benefits of com-
pression are many; however, probably the
most significant benefit is reliability. There’s
nothing more important to the electrical
industry today than reliability. It represents the
one area that leads to economical installa-
tions that will endure for the life of the instal-
lation.
TOOL CENTER
An important element of the BURNDY®engi-
neered system is the Tool Center, 150 Burndy
Road, Littleton, NH 03561 (800-426-8720).
This center provides advice and information
on the operation, maintenance and repair of
BURNDY®tools. The repair center is staffed
with specialized technicians who provide the
best possible tool repair service, for all
BURNDY®tools, pumps and accessories. We
designed and produced the first self con-
tained hydraulic compression electrical
connector installation tool in 1934. In our
continuing efforts to provide the highest qual-
ity and highest value connection systems, we
offer the current BURNDY®tool policy.
LIMITED WARRANTY
The majority of BURNDY®tools are warranted
to be free of defects in materials and work-
manship for a period of five (5) years from the
date of shipment. Please contact the Tool
Center (800-426-8720) for warranty informa-
tion on a specific item. If inspection by a
certified tool technician shows the issue is
due to by defective workmanship or material,
BURNDY®will repair (or at our option),
replace the tool.
This Warranty does not apply where:
Repairs or alterations have been made
or attempted by others
Repairs are required because of normal
wear and tear
The tool has been abused, misused or
improperly maintained
The use of any non-BURNDY®products
has resulted in damage to the tool
STANDARD LIMITED WARRANTY AND
LIMITATION OF LIABILITY
BURNDY®warrants that the goods and serv-
ices stated on the face hereof, when furnished
to Buyer by BURNDY®, conform with the cur-
rent written specifications and drawings of
BURNDY®(or with those of the Buyer specif-
ically accepted by BURNDY®in writing), and
will be free of defects in materials and work-
manship. The sole obligation of BURNDY®
(and Buyer’s sole and exclusive remedy) for
any breach of warranty under the foregoing
warranty shall be to repair (at location desig-
nated by BURNDY®) or, at the option of
BURNDY®: To replace FOB the original point
of delivery any goods which are non-
conforming or defective and are so specified
by Buyer in a written certified mail notice to
an officer of BURNDY®within the applicable
warranty period. BURNDY®expressly
disclaims any and all express or implied war-
ranties other than the warranty of its title to
goods and the warranty hereinabove set forth.
Such disclaimer includes, without limitation,
warranty of fitness for a particular purpose
and warranty of merchantable quality.
Limitation of Liability — BURNDY®will not,
under any circumstances, be liable for the
cost of removal or reinstallation of goods or
the cost of disassembly or reassembly of
equipment in connection therewith, or for loss
of the use of Buyer’s equipment or facilities, or
for loss of business or good will or profits, or
for cost of inspection or storage, or for any
incidental or consequential damages of any
nature or description whatever which may
arise from the sale of goods to Buyer from
BURNDY®.
REPAIR POLICY
All non-warranty repaired tools are completely
reconditioned and receive a limited 1-year
warranty. Non-warranty repair returns tools to
like new condition at a maximum cost of 40%
the current cost of a new tool. A nominal serv-
ice charge of $5.00 is applied to all repairs to
cover shop supplies, oil disposal and other
miscellaneous services not covered as part of
the standard repair. If the decision is made not
to repair, a handling charge of $25.00 will be
applied plus return freight costs.
RETURN PROCEDURE
All tools sent to the BURNDY®Tool Center or
an authorized repair center must be accom-
panied by a purchase order with detailed bill
to and ship to address authorizing repair.
Requests for repair charges before work is
done must be stated on the purchase order.
All tools sent to the BURNDY®Tool Center or
an authorized repair center as a warranty
claim must be accompanied by a proof of
purchase such as a BURNDY®invoice or
invoice from any BURNDY®distributor.
All tools must be shipped at the owner’s
expense, prepaid. BURNDY®pays for the
return freight, same surface freight as
received. Airfreight returns will be returned
same way collect for non-warranty repair and
prepaid for warranty repairs. This warranty
and repair policy supersedes all previous
policies and is in effect January 1, 2005.
Tooling BURNDY®
Dies
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
4
12-TON U DIES*
BURNDY®Die Sets
Fits Y35, Y39, Y750 Series,
PAT750-18V Series,
PAT46-18V, Y46
(W/PUADP-1 Adapter)
U die case Part# PT29291, holds up to 15 dies
Wire Size Copper Aluminum
Small #8 U8CRT U8CABT
#6 U5CRT U6CABT
#4 U4CRT U4CABT
#3 U3CRT N/A
#2 U2CRT U2CABT
#1 U1CRT-1 U1CART
1/0 U25RT U25ART
2/0 U26RT U26ART
3/0 U27RT U27ART
4/0 U28RT U28ART
250 kcmil U29RT U29ART
300 kcmil U30RT U30ART
350 kcmil U31RT U31ART
400 kcmil U32RT U32ART
500 kcmil U34RT U34ART
535 Flex kcmil U38XRT N/A
600 kcmil U36RT U36ART
750 kcmil U39RT U39ART-2
Large 777 Flex U44XRT N/A
* Non-tension U-type 12-ton dies for YA, YS, YA-A, YS-A style
connectors.
NOTE: N/A = not applicable.
W DIES
BURNDY®Die Sets
Fits Tools MD6, MD7,
Y500CTHS, PAT600-18V,
PATMD6
* These sizes (250-500) for Y5000CTHS, MD7-34(R),
BAT500, BCT500HS only.
** For PAT600-18V only.
NOTE: N/A = not applicable.
Suitable for use on YA, YS, YA-A, YS-A type non-tension
connectors.
Wire Size Copper Copper Aluminum
Small #8 W8CVT W8CRT X8CART
#6 W5CVT W5CRT W161
#4 W4CVT W4CRT W162
#3 W3CRT W3CRT N/A
#2 W2CVT W2CRT W239
#1 W1CVT W1CRT W163
1/0 W25VT W25CRT W241
2/0 W26VT W26CRT W245
3/0 W27VT W27CRT W166
4/0 W28VT W28CRT W660
250 *W29VT W29CRT N/A
300 *W30VT W30CRT N/A
350 *W31VT W31CRT *W31ART
400 *W32VT W32CRT N/A
450 W33VT W33CRT
500 *W34VT W34CRT N/A
Large 600 **W36RT W36CRT N/A
Cat. No. CASEWDIES
Compact Die Case
Compact die case for (12) “W” or
“X” die sets. Dies purchased separately.
BURNDY®Tooling
Dies
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
5
UDIEKITCU,
UDIEKITAL,
UDIEKITHYGRD
BURNDY®U Die Kits
Each UDIEKITCU and UDIEKITAL die kit
includes 15 sets of “U” dies and the PT29291
die case. These stainless steel color coded
dies are for crimping BURNDY®YA, YS, YA-A
and YS-A type HYLUG™ and HYLINK™ color
coded terminals and splices ranging from #6
AWG through 750 kcmil.
The UDIEKITHYGRD kit includes eight die
sets. Seven dies sets are used to install the
BURNDY®HYGROUND®irreversible com-
pression grounding connectors, and the
U2CABT die set for pre-crimping 1/2, 5/8
and 3/4ground rods for increased rotational
resistance.
BURNDY®“U” dies are used in the Y35, Y39,
Y750 series, PAT750-18V series, Y46, and
PAT46-18V (with PUADP-1 adapter) tools.
UDIEKITCU Includes UDIEKITAL Includes
Copper Wire Size Catalog Number Aluminum Wire Size Catalog Number
#6 AWG U5CRT #6 AWG U6CABT
#4 AWG U4CRT #4 AWG U4CABT
#2 AWG U2CRT #2 AWG U2CABT
#1 AWG U1CRT-1 #1 AWG U1CART
1/0 AWG U25RT 1/0 AWG U25ART
2/0 AWG U26RT 2/0 AWG U26ART
3/0 AWG U27RT 3/0 AWG U27ART
4/0 AWG U28RT 4/0 AWG U28ART
250 kcmil U29RT 250 kcmil U29ART
300 kcmil U30RT 300 kcmil U30ART
350 kcmil U31RT 350 kcmil U31ART
400 kcmil U32RT 400 kcmil U32ART
500 kcmil U34RT 500 kcmil U34ART
600 kcmil U36RT 600 kcmil U36ART
750 kcmil U39RT 750 kcmil U39ART-2
Die Case PT29291 Die Case PT29291
UDIEKITHYGRD Includes
Catalog Number
UC
UO
U997
PU998
U1011
U1104
U1105
U2CABT (Ground rod pre-crimp die)
PT29291 (Die case)
Tooling BURNDY®
Gauges
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
6
FORCEGAUGE12-15
Force Test Gauge
The BURNDY®FORCEGAUGE12-15 is a
force gauge designed to assure users that
their BURNDY®tool is supplying sufficient
force to crimp connectors properly. This force
gauge is a precision, self-contained load cell
which converts the tool’s output force into a
pointer motion on a calibrated dial. The cali-
brated dial has two different green ranges that
make it easy to identify the correct output
force for either a 12 ton or 15 ton output force
BURNDY®tool. The gauge is designed to
work specifically on the BURNDY®PATRIOT®
PAT46 and PAT750 family as well as the Y750
and Y35 self- contained family of tools. For re-
mote head tools, BURNDY®recommends the
use of our inline pressure gauge, PT11018.
The FORCEGAUGE12-15 includes two blank
“U” dies, force test gauge, safety operating
and maintenance instructions (SOMI) and a
high impact molded carry case. The gauge
comes with a 1-year limited warranty.
Specifications
Gauge
Length: 8.3
Width: 4.3
Height: 1.5
Weight: 2.7 lbs
Kit
Weight: 4.5 lbs
For Use On
The following series of tools: PAT46*, PAT750,
BAT750, Y750 and Y35
* The BURNDY®PUADP-1 adaptor will be required
to accommodate the “U” die blanks in the 15 ton
PAT46 tool.
Features and Benefits
Custom “U” die blanks with detent
Provides secure aligned fit onto the force
gauge
Accommodates 12 ton or 15 ton tools
Just one gauge can accommodate a
larger family of tools
Custom Carry Case
Protects the gauge, “U” die blanks and
SOMI in a durable, compact polymer
based case
Set Screw
Die Blank
BURNDY®Tooling
Crimpers—Battery Actuated
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
7
PATRIOT®PAT46-LI
18 Volt Lithium-Ion
Battery Actuated Tool
Hydraulic Self-Contained
15-Ton Crimping Tool
The BURNDY®PATRIOT®PAT46-LI Lithium-
Ion tool incorporates the latest engineering
technology with a patented high speed hy-
draulic pump. The redesigned field proven
electronics provides the ultimate reliability in
the harshest work environments. BURNDY®
battery actuated hydraulic tools provide a con-
sistent, reliable connection every time. The
PAT46-LI features BURNDY’s Y46 tool head,
capable of using all “P” and “U” style dies.
Each PATRIOT®tool uses standard BURNDY®
dies and off-the-shelf connectors available
world-wide. Supplied with a durable high im-
pact formed carrying case to hold the tool, bat-
tery charger, two 18 volt Lithium-Ion batteries,
tool retention lanyard, and die compartments to
hold both “P” and “U” die sets (dies sold sep-
arately). All BURNDY®PATRIOT®tools are pro-
vided with a 5-year limited warranty. All
PATRIOT®tools feature the BURNDY®INFIN-
ITY DRIVE®transmission which has a lifetime
warranty.
PAT46C-LI — with rubber covered head is
available.
Features and Benefits
BURNDY’s largest battery actuated crimp
tool providing 15-tons of output force with
a 2jaw opening
Allows users to install largest variety of
splices, taps and terminals with one tool
and provides easy placement and re-
moval from continuous conductor
lengths
Redesigned field proved electronics
Provides the ultimate reliability in the
harshest work environments
SPECIFICATIONS
Output Force: 15 tons
(13.6 metric tons)
Total Weight: 25.5 lbs. (11.88 kg)
Length: 20.77(52.76 cm)
Height: 14.43(36.65 cm)
Width: 3.70(9.40 cm)
Operating Voltage: 18V-DC
Recharge Time: 30 minutes
FOR USE ON
Connector Conductor
Type Range
Copper, Terminals, grounding: to 500 kcmil
#8 AWG str. - YGA, YGHA, YGF
1500 kcmil Terminals, uninsulated: #8 to
Code Cable, 1500 kcmil: YA, YA-2N, YA-L,
Navy Cable, YA-LB, YA-TC, YA-2LN, YAB-4N
Flexible and YAV-L Box, YAV-L, YAV-RS Box,
Extra Flexible YAV-RS, YA-TC-FX
1/2- 1Terminals, insulated: #8 to 2/0
Ground Rods YAEV-L Box, YAEV-L, YAEV-H,
YAEV-RS, YAEV-RH
Splices: #8 to 1500 kcmil
YS, YS-T, YS-L, YS-LB, YST,
YSP-T, YGS, YGHS
Taps:
YH, YCHC #14 to 1000 kcmil,
YC-C to 4/0 AWG
Taps, grounding: to 500 kcmil
YGHC-C, YGHP-C, YGHR-C
Aluminum Terminals:
#8 AWG - YA-A, AYP, AYPO
1250 kcmil Splices:
Code Cables YS-A, YS-AT, YRB
Taps:
YFD, YFN, YFO, YFR
ACSR See BURNDY®Overhead
Transmission and
Distribution Catalog Module
ACCESSORIES
Cutter Die: Cat# P15K
Maximum Dia. 1.2
“U” Die Adapter: Cat# PUADP-1
Battery: Cat# BAT18VLI
High Capacity Li-Ion
(3.0 AH)
Chargers:
120V-AC Cat# PATCHGR-LI18V
12/24V-DC Cat# PATCHGR-LIDC
240/250V-AC Cat# PATCHGR-LI250V
Features and Benefits (continued)
Overmolded ergonomic handle
For comfort and improved grip; allows
for one handed operation for advance,
retract, and hold
18-volt (3.0 AH) Li-Ion batteries
Batteries provide 2.5 times more charge/
discharge cycles than traditional Ni-Cd
batteries and 430% more lifetime work
Less “down-time” due to high capacity
(3.0 AH), 18 volt Li-Ion battery
No voltage depression (memory issues)
30-minute smart charger
Controls current, voltage and
temperature to maximize battery life
Forced air cooling fan cools the battery
by forcing cool air through the battery’s
built-in air vents
State of the art C-Head crimp design with
355° head rotation
Versatile tool head positioning lets user
get into tight areas easier
Retractable assist handle under head of
tool for better handling of tool
Allows for better balance of tool and re-
tractable for getting head into tight areas
Durable high impact formed carrying case
Provides superior protection and stores
all accessories
PAT46C-LI with rubber covered head is
available
5-year limited warranty on tool
Lifetime warranty on INFINITY DRIVE®
1-year warranty on batteries and charger
Safety Lanyard
Connection 355° Rotational Head for
Use with “P” Dies
Large 2Jaw Opening
Positive Push Button
Die Lock
Forged Steel Head
Retractable Assist
Handle
18 Volt Lithium-Ion
Battery
Trigger
GuardField-Proven Electronics
for Ultimate Reliability in
the Harshest Work Envi-
ronments
Overmolded Handle
15 Ton Output Force
Audible “Pop-Off”
Valve
Refined Hydraulic System
for Ultra Performance,
Speed and Reliability
Tooling BURNDY®
Crimpers—Battery Actuated
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
8
PATRIOT®PAT46-18V
Battery Actuated Tool
Hydraulic Self-Contained
15-Ton Crimping Tool
The BURNDY®PATRIOT®PAT46-18V incorpo-
rates the latest engineering technology with a
patented high speed hydraulic pump. Our bat-
tery actuated hydraulic tool provides a con-
sistent, reliable connection every time. The
PAT46-18V features BURNDY’s Y46 tool head,
capable of using all “P” and “U” style dies.
Each PATRIOT®uses standard BURNDY®dies
and off-the-shelf connectors available world-
wide. Supplied with a durable high impact
formed carrying case to hold the tool, battery
charger, two batteries, tool retention lanyard,
and die compartments to hold both “P” and
“U” die sets (dies sold separately). All
BURNDY®PATRIOT®PAT46 tools are pro-
vided with a 5-year limited warranty.
PAT46C-18V — with rubber covered head is
available.
SPECIFICATIONS
Output Force: 15 tons (13.6 metric
tons)
Weight: 26.2 lbs. (11.88 kg)
Length: 20.77(52.76 cm)
Height: 14.43(36.65 cm)
Width: 3.70(9.40 cm)
Operating Voltage: 18V-DC
Battery Recharge
Time: <45 minutes
FOR USE ON
Connector Conductor
Type Range
Copper, Terminals, grounding: to 500 kcmil
#8 AWG str. - YGA, YGHA, YGF
1500 kcmil Terminals, uninsulated: #8 to
Code Cable, 1500 kcmil: YA, YA-2N, YA-L,
Navy Cable, YA-LB, YA-TC, YA-2LN, YAB-4N
Flexible and YAV-L Box, YAV-L, YAV-RS Box,
Extra Flexible YAV-RS, YA-TC-FX
1/2- 1Terminals, insulated: #8 to 2/0
Ground Rods YAEV-L Box, YAEV-L, YAEV-H,
YAEV-RS, YAEV-RH
Splices: #8 to 1500 kcmil
YS, YS-T, YS-L, YS-LB, YST,
YSP-T, YGS, YGHS
Taps:
YH, YCHC #14 to 1000 kcmil,
YC-C to 4/0 AWG
Taps, grounding: to 500 kcmil
YGHC-C, YGHP-C, YGHR-C
Aluminum Terminals:
#8 AWG - YA-A, AYP, AYPO
1250 kcmil Splices:
Code Cables YS-A, YS-AT, YRB
Taps:
YFD, YFN, YFO, YFR
ACSR See BURNDY®Overhead
Transmission and
Distribution Catalog Module
ACCESSORIES
Cutter Die: Cat# P15K
Die max. 1.2dia.
“U” Die Adapter: Cat# PUADP-1
Battery: Cat# BAT18V
High Capacity Ni-MH
(2.6 AH)
Chargers:
120V-AC Cat# PATCHGR18V
12/24V-DC Cat#
BCT/PATDCCHGR
240/250V-AC Cat# PATCHGR250V
Features and Benefits
• BURNDY’s largest battery actuated crimp
tool, providing 15-tons of output force with
a 2jaw opening.
Allows users to install the largest variety
of splices, taps and terminals with one
tool. Also provides easy placement and
removal from continuous conductor
lengths.
State of the art C-Head crimp design with
355° head rotation.
Versatile tool head positioning lets user
get into tight areas easier.
Retractable assist handle under head of
tool for better handling of tool.
Allows for better balance of tool and
retractable for getting head into tight
areas.
Durable high impact formed carrying case.
Provides superior protection and stores
all accessories.
18-volt Ni-MH battery eliminates voltage
depression (memory issues).
Less “down-time” due to high capacity,
high voltage 18-volt battery
5-year limited warranty on tool. 1-year
warranty on battery and charger.
Safety Lanyard
Connection Positive Push
Button Die Lock
Forged Steel
Head
Retractable Assist
Handle
Trigger Guard
18-Volt Ni-MH Battery
15 Ton Output Force
Large 2
Jaw Opening
BURNDY®Tooling
Crimpers—Battery Actuated
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
9
PATRIOT®HIGH
PERFORMANCE
PAT750-LI
18 Volt Lithium-Ion
Battery Actuated Tool
Hydraulic Self-Contained
12-Ton Crimping Tool
The BURNDY®PATRIOT®PAT750-LI Lithium-
Ion tool is approximately 25% faster than the
previous models. In addition to faster crimp
cycles, the High Performance PAT750-LI has
newly designed electronics that are field
proven for ultimate reliability and proven to
handle the harshest work environments.
The PAT750-LI incorporates the latest engi-
neering technology with a refined hydraulic
system for ultra performance, speed and reli-
ability. The redesigned field proven electron-
ics provides the ultimate reliability in the
harshest work environments. All BURNDY®
battery actuated hydraulic tools provide a con-
sistent, reliable connection every time. The
PAT750-LI features the BURNDY®Y750 tool
head, capable of using all “U” style dies, and
incorporates a bearing and alignment guide
for use on HYGROUND®and other asymmet-
rical connectors. The crimp head rotates 355º
for operation in virtually any position.
Each PATRIOT®tool uses standard BURNDY®
dies and off-the-shelf connectors available
world-wide. Supplied with a durable high im-
pact formed carrying case to hold the tool,
battery charger, two 18 volt Lithium-Ion bat-
teries, tool retention lanyard, and die com-
partment to hold “U” die sets. (Dies sold
separately.) Provided with a 5-year limited
warranty. All PATRIOT®tools feature the
BURNDY®INFINITY DRIVE®transmission
which has a lifetime warranty.
Features and Benefits
Refined hydraulic system for ultra
performance, speed and reliability
Field proven electronics for ultimate
reliability in the harshest environments
Overmolded handle for comfort and im-
proved grip; allows for one-handed opera-
tion for advance, retract, and hold
18 volt Lithium-Ion batteries provide 2.5
times more charge/discharge cycles than
traditional Ni-Cd batteries and provide
430% more lifetime work
30-minute charger controls current, voltage
& temperature to maximize battery life.
Forced air cooling fan cools the battery by
forcing cool air through the battery's built-
in air vents
State of the art crimping head design, 355°
head rotation lets user get into tight areas
easier
Allows use of standard BURNDY®dies al-
ready in use
Ergonomically balanced tool design eases
operation
Durable high impact formed carrying case
provides superior protection and stores all
accessories
PAT750C-LI with rubber covered head is
available
5-year limited warranty on tool
Lifetime warranty on INFINITY DRIVE®
1-year warranty on batteries and charger
SPECIFICATIONS
Output Force: 12 tons
(10.9 metric tons)
Tool Weight: 15.7 lbs. (7.12 kg)
With Battery
Length: 15.75(40 cm)
Width: 3.5(8.89 cm)
Height: 13.5(34.29 cm)
Operating Voltage: 18 V-DC
Recharge Time: 30 minutes
FOR USE ON
Tension Sleeves
Copper #9 sol. - 500 kcmil
Aluminum #8 sol. – 587.2 kcmil
ACSR #4 – 556.5 kcmil
• Taps
Copper #14 sol. – 500 kcmil
Aluminum #8 – 500 kcmil
Aerial Cable
Copper #6 – 500 kcmil
Terminals & Splices
Aluminum #8 – 750 kcmil
Copper #8 – 750 kcmil
ACSR #4 – 556 kcmil
• HYGROUND®
Copper #8 – 500 kcmil
(cable/ground rod)
Ground Rods 1/2– 1Diameter
ACCESSORIES
Battery: Cat# BAT18VLI
(3.0 AH) Hi-capacity
Chargers:
120V-AC Cat# PATCHGR-LI
12/24V-DC Cat# PATCHGR-LIDC
240/250V-AC Cat# PATCHGR-LI250V
Lanyard: Cat# PT208620
Safety Lanyard Connection
Refined Hydraulic System
for Ultra Performance,
Speed and Reliability
Audible “Pop-Off” Valve
Ergonomically Balanced
Overmolded Handle
Field Proven Electronics for
Ultimate Reliability in the
Harshest Work Environments
355° Rotational Head for
Use with “U” Dies
Large 1.65Jaw Opening
to Accommodate
Asymmetrical Connectors
12 Ton Output Force
Trigger Guard
18 Volt Lithium-Ion Battery
Tooling BURNDY®
Crimpers—Battery Actuated
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
10
PATRIOT®
HIGH PERFORMANCE
PAT750XT-18V
Battery Actuated Tool
Hydraulic Self-Contained
12-Ton Crimping Tool
The BURNDY®PATRIOT® High Performance
PAT750XT-18V tool is 25% faster than previ-
ous models. In addition to faster crimp cycles,
the High Performance PAT750XT-18V has
newly designed electronics that are field
proven for ultimate reliability and proven to
handle the harshest work environments.
The High Performance PAT750XT-18V incor-
porates the latest engineering technology with
a refined hydraulic system for ultra perform-
ance, speed and reliability. All PATRIOT®tools
feature the BURNDY INFINITY DRIVE®trans-
mission which has a lifetime warranty.
The High Performance PAT750XT-18V features
the BURNDY®Y750 tool head, capable of
using all “U” style dies, and incorporates a
bearing and alignment guide for use on
HYGROUND®and other asymmetrical con-
nectors. Features reliable head rotation
design for operation in virtually any position.
All PATRIOT®battery actuated hydraulic tools
provide a consistent, reliable connection every
time.
Each PATRIOT®tool uses standard
BURNDY®dies and off-the-shelf connectors
available world-wide. Supplied with a durable
high impact formed carrying case to hold the
tool, battery charger, two batteries, tool re-
tention lanyard, and die compartment to hold
“U” die sets. (Dies sold separately.) Provided
with a 5-year limited warranty.
Features and Benefits
Refined hydraulic system for ultra
performance, speed and reliability.
Field proven electronics for ultimate
reliability in the harshest environments.
True, one-handed operation for advance,
retract, and hold.
12 tons of output force for use on virtually
all compression applications.
State of the art crimping head design,
360° head rotation lets user get into tight
areas easier.
Allows use of standard BURNDY®dies
already in use.
Ergonomically balanced tool design eases
operation and helps lessen fatigue.
Durable high impact formed carrying case
provides superior protection and stores all
accessories.
PAT750CXT-18V — with rubber covered
head is available.
18 volt Ni-MH battery eliminates voltage
depression (memory issues).
5-year limited warranty on tool.
Lifetime warranty on INFINITY DRIVE®.
1-year warranty on batteries and charger.
SPECIFICATIONS
Output force: 12 tons
(10.9 metric tons)
Tool Weight: 16.5 lbs (7.5 kg)
With Battery
Length: 15.75(40 cm)
Width: 3.5(8.89 cm)
Height: 13.5(34.29 cm)
Operating Voltage: 18 V-DC
Recharge Time: < 45 minutes
FOR USE ON
Tension Sleeves
Copper #8 sol. - 500 kcmil
Aluminum #8 sol. - 587.2 kcmil
ACSR #4 - 556.5 kcmil
• Taps
Copper #14 sol. - 500 kcmil
Aluminum #8 - 500 kcmil
Aerial Cable
Copper #6 - 500 kcmil
Terminals & Splices
Aluminum #8 - 750 kcmil
Copper #8 - 750 kcmil
ACSR #4 - 556 kcmil
• HYGROUND®
Copper #8 - 500 kcmil
(cable/ground rod)
Ground Rods 1/2- 1Diameter
ACCESSORIES
Battery: Cat# BAT18V
Hi-capacity (2.6 AH)
Chargers:
120V-AC Cat# PATCHGR18V
12/24V-DC Cat# BCT/PATDCCHGR
240/250V-AC Cat# PATCHGR250V
Lanyard: Cat# PT208620
Refined Hydraulic System
for Ultra Performance,
Speed and Reliability
Safety Lanyard
Connection
Ergonomically Balanced
Tool Design
Field Proven Electronics
for Ultimate Reliability
in the Harshest Work
Environments
18 Volt Ni-MH Battery
Trigger Guard
12 Ton Output Force
Rotational Head
for Use with
U Style Dies
Large Jaw Opening
to Accommodate
Asymmetrical Connectors
BURNDY®Tooling
Crimpers—Battery Actuated
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
11
PATRIOT®
PAT750K-18V
Battery Actuated Tool
Hydraulic Self-Contained
12-Ton Crimping Tool
The BURNDY®PATRIOT®tools can be oper-
ated with only one hand, making them the
most ergonomic, one-handed battery pow-
ered crimping and cutting tools available in the
world today.
The PAT750K-18V incorporates the latest en-
gineering technology with the patented high
speed hydraulic pump. Our battery actuated
hydraulic tool provides a consistent, reliable
connection every time. The PAT750K-18V is
capable of using KEARNEY™ WH1 and WH2
and BURNDY®“U” style dies with the KUADP
adapter. The PAT750K-18V head rotates 355°
for operation in virtually any position.
Each PATRIOT®tool uses standard BURNDY®
dies and off-the-shelf connectors available
world-wide. The PAT750K-18V is supplied with
a durable high impact formed carrying case to
hold the tool, battery charger, two batteries,
tool retention lanyard, and die compartment to
hold “U” die sets. (Dies sold separately.)
Provided with a 5-year limited warranty.
Safety Lanyard
Connection 355° Head Rotation
1.5 Jaw Opening with
KEARNEY™ Dies Installed
Push Button
Die Locks
12 Ton Output Force
Trigger Guard
18 Volt Ni-MH Battery
Lifetime Warranty on
INFINITY DRIVE™
Ergonomically Balanced
Tool Design
Features and Benefits
True, one-handed operation for advance,
retract, and hold.
12-ton output force.
State of the art crimping head design with
355° rotation.
Positive lock die buttons to secure dies or
die adapter.
Allows use of standard BURNDY®“U” dies
with KUADP adapter, and KEARNEY™
WH1 and WH2 dies.
Smoother, quieter, more efficient tool
operation.
PAT750CK-18V with rubber covered head
is available.
Ergonomically balanced tool design to help
lessen operator fatigue.
Durable high impact formed carrying case.
18 volt Ni-MH battery eliminates voltage
depression (memory issues).
5-year limited warranty on tool.
• Lifetime warranty on INFINITY DRIVE®.
1-year warranty on battery and charger.
SPECIFICATIONS
Output Force: 12 tons (10.9 metric
tons)
Tool Weight: 18.4 lbs. (8.3 kg) with
battery
Length: 17.5(44.45 cm)
Width: 3.5(8.89 cm)
Height: 13.5(34.29 cm)
Operating Voltage:
18 V-DC
Recharge Time: < 45 minutes
FOR USE ON
Tension Sleeves up to 477 ACSR
Taps through 500 kcmil
Terminals up to 1033 kcmil
ACCESSORIES
“U” Die Adapter: Cat# KUADP
Battery: Cat# BAT18V
Hi-capacity (2.6 AH)
Chargers:
120V-AC Cat# PATCHGR18V
12/24V-DC Cat# BCT/PATDCCHGR
240/250V-AC Cat# PATCHGR250V
Lanyard: Cat# PT208620
Tooling BURNDY®
Crimpers—Battery Actuated
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
12
PATRIOT®
HIGH PERFORMANCE
PAT644-LI
18 Volt Lithium-Ion
Battery Actuated Tool
Hydraulic Self-Contained
11-Ton Dieless Crimping Tool
The BURNDY®PATRIOT®PAT644-LI Lithium-
Ion tool is approximately 25% faster than the
previous models. In addition to faster crimp
cycles, the High Performance PAT644-LI has
newly designed electronics that are field
proven for ultimate reliability and proven to
handle the harshest work environments.
The PAT644-LI incorporates the latest engi-
neering technology with a refined hydraulic
system for ultra performance, speed and relia-
bility. The redesigned field proven electronics
provides the ultimate reliability in the harshest
work environments. All BURNDY®battery
actuated hydraulic tools provide a consistent,
reliable connection every time. The PAT644-LI
features the BURNDY®Y644 dieless latch
head which eliminates the need to purchase
and maintain dies. The crimp head rotates 355º
for operation in virtually any position.
The PAT644-LI is supplied with a durable high
impact formed carrying case to hold the tool,
battery charger, two 18 volt Lithium-Ion
batteries and tool retention lanyard. Most
BURNDY®PATRIOT®18V series tools are pro-
vided with a 5-year limited warranty. All
PATRIOT®tools feature the BURNDY®
INFINITY DRIVE®transmission which has a
lifetime warranty.
PAT644-LI Range Taking Capabilities:
Refer to the individual connector pages for
detailed information on the PAT644-LI range
taking capabilities.
SPECIFICATIONS
Output Force: 11 tons (10 metric tons)
Tool Weight: 16.3 lbs (7.39 kg)
With Battery
Length: 15.6(39.6 cm)
Width: 3.2(8.1 cm)
Height: 14.1(35.8 cm)
Operating Voltage: 18 V-DC
Recharge Time: 30 minutes
FOR USE ON
AWG/kcmil Connector
Wire Size Range Types
Copper Terminals:
6-1000 kcmil YA-L, YA-2LN,YA,YA-2N,
YA-L-2TC, YAB-4N, YA-L-TC,
YA-2L, YA-4N
Splices:
YS-L, YS, YS-T
Aluminum Terminals:
#6 – 750 kcmil YA-A, YA-A-TN
Splices:
YS-A
Aluminum HYPLUG™:
#6 – 750 kcmil AYP, AYPO
ACCESSORIES
Battery: Cat# BAT18VLI
(3.0 AH) Hi-capacity
Chargers:
120V-AC Cat# PATCHGR-LI
12/24V-DC Cat# PATCHGR-LIDC
1240/250V-AC Cat# PATCHGR-LI250V
Lanyard: Cat# PT208620
Features and Benefits
Refined hydraulic system for ultra
performance, speed and reliability
Field proven electronics for ultimate
reliability in the harshest environments
Overmolded handle for comfort and
improved grip; allows for one-handed
operation for advance, retract, and hold
18-volt Lithium-Ion batteries provide 2.5
times more charge/discharge cycles than
traditional Ni-Cd batteries and provide
430% more life time work
30-minute charger controls current, voltage
& temperature to maximize battery life.
Forced air cooling fan cools the battery by
forcing cool air through the battery's built-
in air vents
Dieless system eliminates the need to
purchase and maintain dies
Dieless system allows connectors and
splices to become range taking
State of the art crimping head design, 355°
head rotation lets user get into tight areas
easier
Ergonomically balanced tool design eases
operation
Durable high impact formed carrying case
provides superior protection and stores all
accessories
5-year limited warranty on tool
Lifetime warranty on INFINITY DRIVE®
1-year warranty on batteries and charger
Refined Hydraulic System for
Ultra Performance, Speed
and Reliability
Audible “Pop-Off” Valve
11 Ton Output Force
Ergonomically Balanced
Overmolded Handle
Field-Proven Electronics
for Ultimate Reliability in
the Harshest Work Envi-
ronments 18 Volt Lithium-Ion
Battery
Trigger
Guard
Safety Lanyard
Connection
Rotational Nest and Indentor
Latch Head Eliminates the
Need for Dies
Locking Latch
Pin
BURNDY®Tooling
Crimpers—Battery Actuated
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
13
PATRIOT®
PAT644XT-18V
Battery Actuated Tool
Hydraulic Self-Contained
11-Ton Dieless Crimping Tool
The BURNDY®PATRIOT®series of battery
actuated tools can be operated with only one
hand, which allows the other hand to be free
to position the connector and conductor prior
to crimping.
The BURNDY®PATRIOT®PAT644XT-18V
incorporates the latest engineering
technology with patent pending pump, trans-
mission and piston component designs. Our
self-contained hydraulic tool provides a con-
sistent, reliable connection every time. The
PAT644XT-18V features the BURNDY®Y644
dieless latch head which eliminates the need
to purchase and maintain dies. Features reli-
able head rotation design for operation in vir-
tually any position.
Each PATRIOT®uses standard BURNDY®
off-the-shelf connectors available worldwide.
Supplied with a durable high impact formed
carrying case to hold the tool, battery charger,
two batteries, and tool retention lanyard.
Provided with a 5-year limited warranty.
PAT644XT-18V Range Taking Capabilities:
Please refer to the individual connector pages
for detailed information on the
PAT644XT-18V range taking capabilities.
SPECIFICATIONS
Crimp Force: 11 Tons
(10.9 metric tons)
Tool Weight: 17 lbs (7.7 kg)
Length: 14.9(37.8 cm)
Width: 3.7(9.4 cm)
Height: 14(35.6 cm)
Operating Voltage: 18 V-DC
Recharge Time: < 45 mins.
FEATURES
• Dieless system.
• True, one-handed operation for advance,
retract, and hold.
• 11-ton output force.
• State of the art crimping head design, 360
head rotation.
• Audible “pop-off” indicates properly
completed crimps.
• Ergonomically balanced tool design.
• Durable High Impact Formed carrying
case.
• Ni-MH battery eliminates voltage
depression (memory issues).
• 5-year limited warranty on tool.
• 1-year warranty on batteries and charger.
Safety Lanyard
Connection
11 Ton
Output Force
Ergonomically Balanced
Tool Design
Ni-MH 18 Volt Battery
Trigger Guard
Locking
Latch Pin
Audible
Pop Off" Valve
Rotational Nest and
Indentor Latch Head
Eliminates the Need
for Dies
BENEFITS
• Eliminates the need to purchase and
maintain dies.
• Easier tool operation.
• Versatile tool head positioning lets user get
into tight areas easier.
• Less “down-time” due to high capacity,
high voltage 18 volt battery.
• Assures proper crimps with both audible
and visual indicators, leaving no doubt for
the tool user.
• Ergonomically balanced tool eases
operation and helps lessen fatigue.
• Smoother, quieter, more efficient tool
operation.
• Durable high impact formed case provides
superior protection and stores all
accessories.
FOR USE ON
AWG/kcmil Connector
Wire Size Range Types
Copper Terminals
#6 - 1000 kcmil YA-L, YA-2LN, YA,
YA-2N, YA-L-2TC,
YAB-4N, YA-L-TC,
YA-2L, YA-4N
Splices
YS-L, YS, YS-T
Aluminum Terminals
#6 - 750 kcmil YA-A, YA-A-TN
Splices
YS-A
Aluminum HYPLUG™
#6 - 750 kcmil AYP, AYPO
ACCESSORIES
Battery: Cat# BAT18V
Hi-capacity Ni-MH
(2600 mA-hr)
Chargers:
120V-AC Cat# PATCHGR18V
12/24V-DC Cat# BCT/PATDCCHGR
240/250V-AC Cat# PATCHGR250V
Lanyard: Cat# PT208620
Tooling BURNDY®
Crimpers—Battery Actuated
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
14
4-POINT®PATRIOT®
PAT81KFT-LI
18 Volt Lithium-Ion
Battery Actuated Tool
Hydraulic Self-Contained 6-Ton
4-POINT®Dieless Crimping Tool
The BURNDY®PAT81KFT-LI Lithium-Ion tool
incorporates the latest engineering technology
with a refined hydraulic system for ultra
performance, speed and reliability. The
redesigned field proven electronics provide
the ultimate reliability in the harshest work en-
vironments. All BURNDY®battery actuated
hydraulic tools provide a consistent, reliable
connection every time. The PAT81KFT-LI
features a dieless latch head design which
eliminates the need to purchase and maintain
dies. The crimp head rotates 360º for opera-
tion in virtually any position.
The PAT81KFT-LI is supplied with a durable
high impact formed carrying case to hold the
tool, battery charger, two 18 volt Lithium-Ion
batteries and tool retention lanyard. Provided
with a 5-year limited warranty on the tool and
a 1-year warranty on batteries and chargers.
All PATRIOT®tools feature the BURNDY®
INFINITY DRIVE®transmission which has a
lifetime warranty.
PAT81KFT-LI Range Taking Capabilities:
The PAT81KFT-LI provides range taking capa-
bilities that are UL Listed and CSA Certified for
copper (code, compact and flex) and
aluminum (code and compact) conductors
when used in conjunction with BURNDY®
HYLUG™ terminals and HYLINK™ splices.
Features and Benefits
Refined hydraulic system for ultra
performance, speed and reliability
Field proven electronics for ultimate
reliability in the harshest environments
Overmolded handle for comfort and
improved grip; allows for one-handed
operation for advance, retract, and hold
18-volt Lithium-Ion batteries provide 2.5
times more charge/discharge cycles than
traditional Ni-Cd batteries and provide
430% more lifetime work
30-minute charger controls current, voltage
and temperature to maximize battery life
Forced air cooling fan cools the battery by
forcing cool air through the battery’s built-
in air vents
Dieless system eliminates the need to
purchase and maintain dies
Dieless system allows connectors and
splices to become range taking
State of the art crimping head design, 360°
head rotation lets user get into tight areas
easier
Ergonomically balanced tool design eases
operation and helps lessen fatigue
Durable high impact formed carrying case
provides superior protection and stores all
accessories
5-year limited warranty on tool
Lifetime warranty on INFINITY DRIVE®
1-year warranty on batteries and charger
SPECIFICATIONS
Output Force: 6 tons (5.4 metric tons)
Tool Weight: 13.2 lbs. (5.9 kg)
with Battery
Length: 15.6(39.6 cm)
Width: 3.2(8.1 cm)
Height: 14.1(35.8 cm)
Operating Voltage: 18 V-DC
Recharge Time: 30 minutes
FOR USE ON
AWG/kcmil Connector
Wire Size Range Types
Copper Terminals
#8-1000 kcmil YA, YA-L
Splices
YS-L, YS, YS-T,
Y-R
Copper Flex Terminals
#8 - 777.7 kcmil YA-FX, YAV,
Flex (750 Nominal) YA-L-FX
Splices
YS, YSV-FXB
Aluminum Terminals
#8 - 750 kcmil YA-A, YA-A-TN
Splices
YS-A
Aluminum HYPLUG™
#8 - 750 kcmil AYP, AYPO
ACCESSORIES
Battery: Cat# BAT18VLI
(3.0 AH) Hi-capacity
Chargers:
120V-AC Cat# PATCHGR-LI
12/24V-DC Cat# PATCHGR-LIDC
240/250V-AC Cat# PATCHGR-LI250V
Lanyard: Cat# PT208620
Safety Lanyard Connection
Refined Hydraulic System
for Ultra Performance,
Speed and Reliability
Audible “Pop-Off” Valve
Ergonomically Balanced
Overmolded Handle
Field Proven Electronics for
Ultimate Reliability in the
Harshest Work Environments
360° Head Rotation
6 Ton Output Force
Trigger Guard
18 Volt Lithium-Ion Battery
Locking Latch Pin
Pivoting Nest Die
Dieless System
BURNDY®Tooling
Crimpers—Battery Actuated
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
15
4-POINT®PATRIOT®
PAT81KFT-18V
Battery Actuated Tool
Hydraulic Self-Contained
Crimping Tool
#8-1000 kcmil Copper HYLUG™ Terminals
and HYLINK™ Splices
#8-750 kcmil Aluminum HYLUG™ Terminals
and HYLINK™ Splices
The BURNDY®PAT81KFT-18V is a battery
powered crimping tool that provides a pow-
erful 6 tons of crimping force. It is compact,
fast, easy to use and incorporates the latest in
battery tool technology. The ergonomic de-
sign allows for one hand operation so that the
other is free to position the connectors and
conductor prior to crimping. The PAT81KFT-
18V features a dieless latch head design
which eliminates the need to purchase and
maintain dies. Featuring 360° head rotation,
the PAT81KFT-18V is designed for easy oper-
ation in virtually any position.
The PAT81KFT-18V is supplied with a high im-
pact carrying case, battery charger, lanyard
and two batteries. The PAT81KFT-18V comes
complete with a 5-year limited warranty on
the tool and 1 year limited warranty on the
batteries.
PAT81KFT-18V Dieless HYPRESS™ Range
Taking Capabilities: The PAT81KFT-18V pro-
vides range taking capabilities that is UL and
CSA Listed for Copper (Code, Compact and
Flex) and Aluminum (Code and Compact)
conductors when used in conjunction with
BURNDY®HYLUG™ terminals and
HYLINK™ splices. See chart for connector,
conductor and range taking combinations.
Features and Benefits
• Dieless installation system.
Eliminates the need to purchase and
maintain dies.
• UL Listed and CSA Certified with Range
Taking Capabilities
Provides the installer with UL Listed and
CSA Certified crimps with Range Taking
Capabilities when used in conjunction
with BURNDY®HYLUG™ Terminals and
HYLINK™ Splices
• Audible pressure “pop-off” valve and die
embossment providing 360º inspectability.
Assures proper crimps with both audible
and visual indicators for the installer.
• Battery powered crimp technology.
Easy Tool Operation and portability.
• Advanced high speed pump design.
Provides faster crimps, longer life,
efficiency, and reliability.
• Ergonomic design allows one hand opera-
tion for ram advance and ram retraction.
User always has one hand free to
manipulate connector and conductor.
• 360 Degree head rotation.
Versatile tool head positioning lets the
user get into tight areas easier.
SPECIFICATIONS
Output Force: 6 tons (5.4 Metric
Tons)
Weight: 14 lbs. (6.35 kg)
Length: 17.6 (447 mm)
Height: 13.9 in (354 mm)
Width: 3.7 in (94 mm)
Operating Voltage: 18V-DC
Battery Recharge
Time: <45 Mins
FOR USE ON
Copper, Aluminum, Compressed, Com-
pact, Stranded, Solid and Flex Conduc-
tors.
Installs Splices, Taps and Terminations:
#8 - 1000 kcmil Copper (YA, YA-L, YS,
YS-L, YS-T, Y-R )
#8 - 777.7 (750 Nominal Flex Wire Size)
kcmil Flex (YA-FX, YAV, YA-L-FX, YS,
YSV-FXB)
#8 - 750 kcmil Aluminum (YA-A, YS-A)
#8 - 750 kcmil Aluminium Pin Adapters
(AYP, AYPO)
ACCESSORIES
Battery: Cat# BAT18V
Hi Capacity Ni-MH (2.6 AH)
Chargers:
120V-AC Cat# PATCHGR18V
12/240V-DC Cat# BCT/PATDCCHGR
Lanyard: Cat# PT208620
ERGONOMICALLY
BALANCED TOOL
DESIGN
DIELESS
SYSTEM
AUDIBLE “POP-
OFF” VALVE
NI-MH 18-VOLT BATTERY
Features and Benefits
(Continued)
• Ram holds position when trigger is
released.
Provides the ability to hold the connec-
tor between the indentors and check for
alignment prior to crimping action.
• Mechanical ram release.
Reliable ram release (no battery
consumption).
• Uses 18 volt Ni-MH batteries.
Eliminates voltage depression or
”memory”.
• Audible pressure “pop-off” value.
Indicates properly completed crimps.
• Durable high impact formed carrying case.
Provides tool protection and stores all
accessories.
• 5-year limited warranty on tool, 1-year on
batteries and charger.
Customer satisfaction and support.
360° HEAD
ROTATION
SAFETY LANYARD
CONNECTION
TRIGGER
GUARD
PIVOTING
NEST DIE
LOCKING LATCH
PIN
Tooling BURNDY®
Crimpers—Battery Actuated
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
16
4-POINT®PATRIOT®
PAT4PC834-LI
18 Volt Lithium-Ion
Battery Actuated Tool
Hydraulic Self-Contained 6-Ton
4-POINT®Dieless Crimping Tool
The BURNDY®PAT4PC834-LI 4-POINT®die-
less C-head Lithium-Ion tool incorporates the
latest engineering technology with a refined hy-
draulic system for ultra performance, speed and
reliability. The redesigned field proven electron-
ics provide the ultimate reliability in the harshest
work environments. All BURNDY®battery ac-
tuated hydraulic tools provide a consistent, re-
liable connection every time. The
PAT4PC834-LI features a C-shaped head de-
sign making it ideal for crimping in tight areas
and can be easily removed from continuous
conductor runs. The dieless capability of this
tool eliminates the need to purchase and main-
tain dies. The crimp head rotates 360º for oper-
ation in virtually any position.
The PAT4PC834-LI is supplied with a durable
high impact formed carrying case to hold the
tool, battery charger, two 18 volt Lithium-Ion
batteries and tool retention lanyard. All
BURNDY®PATRIOT®18V series tools are pro-
vided with a 5-year limited warranty on the tool
and a 1-year warranty on batteries and charg-
ers. All PATRIOT®tools feature the BURNDY®
INFINITY DRIVE®transmission which has a
lifetime warranty.
PAT4PC834-LI Range Taking Capabilities:
The PAT4PC834-LI provides range taking ca-
pabilities that are UL Listed and CSA Certified
for copper (code, compact and flex) and alu-
minum (code and compact) conductors when
used in conjunction with BURNDY®HYLUG™
terminals and HYLINK™ splices. Refer to
charts on pages C-7 and C-8 for connector,
conductor and range taking combinations.
Features and Benefits
Refined hydraulic system for ultra
performance, speed and reliability
Field proven electronics for ultimate
reliability in the harshest environments
Overmolded handle for comfort and
improved grip; allows for one-handed
operation for advance, retract, and hold
18-volt Lithium-Ion batteries provide 2.5
times more charge/discharge cycles than
traditional Ni-Cd batteries and provide
430% more lifetime work
30-minute charger controls current, voltage
and temperature to maximize battery life
Forced air cooling fan cools the battery by
forcing cool air through the battery’s built-in
air vents
Dieless system eliminates the need to
purchase and maintain dies
Dieless system allows connectors and
splices to become range taking
C-shaped head design rotates 360° and al-
lows for easy removal on continuous con-
ductors
Ergonomically balanced tool design eases
operation and helps lessen fatigue
Durable high impact formed carrying case
provides superior protection and stores all
accessories
5-year limited warranty on tool
Lifetime warranty on INFINITY DRIVE®
1-year warranty on batteries and charger
SPECIFICATIONS
Output Force: 6 tons (5.4 metric tons)
Tool Weight: 13 lbs. (5.9 kg)
with Battery
Length: 15.6(39.6 cm)
Width: 3.2(8.1 cm)
Height: 14.1(35.8 cm)
Operating Voltage: 18 V-DC
Recharge Time: 30 minutes
FOR USE ON
AWG/kcmil Connector
Wire Size Range Types
Copper Terminals
#8 - 1000 kcmil YA, YA-L
Splices
#8 - 500 kcmil YS, YS-L, YS-T,
YS-R
Copper Flex Terminals
#8 - 777.7 kcmil YA-FX, YAV,
Flex (750 Nominal) YA-L-FX
Splices
YS, YS-LB,
YSV-FXB
Aluminum Terminals
#8 - 750 kcmil YA-A
Splices
YS-A
Aluminum HYPLUG™
#8 - 750 kcmil AYP, AYPO
ACCESSORIES
Battery: Cat# BAT18VLI
(3.0 AH) Hi-capacity
Chargers:
120V-AC Cat# PATCHGR-LI
12/24V-DC Cat# PATCHGR-LIDC
240/250V-AC Cat# PATCHGR-LI250V
Lanyard: Cat# PT208620
Safety Lanyard Connection
Refined Hydraulic System
for Ultra Performance,
Speed and Reliability
Audible “Pop-Off” Valve
Ergonomically Balanced
Overmolded Handle
Field Proven Electronics for
Ultimate Reliability in the
Harshest Work Environments
360° Head Rotation
6 Ton Output Force
Trigger Guard
18 Volt Lithium-Ion Battery
C-Shaped Head
Dieless System
BURNDY®Tooling
Crimpers—Battery Actuated
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
17
4-POINT®PATRIOT®
PAT4PC834-18V
Battery Actuated Tool
Hydraulic Self-Contained
6 Ton
Dieless Crimping Tool
The BURNDY®PATRIOT®4-POINT®C-shaped
head dieless HYPRESS™ is a battery actu-
ated 6 ton hydraulic crimping tool for use on a
wide variety of tap, terminate, and splice com-
pression applications. The dieless capability of
this tool eliminates the need to purchase or
maintain additional dies. It is compact, fast,
easy to use and incorporates the latest in bat-
tery tool technology. The ergonomic design
allows for one hand operation so that the other
is free to position the connector and conduc-
tor prior to crimping.
The PAT4PC834-18V
incorporates a C-shaped
head design making
it ideal for crimping in tight areas and can be
easily removed from continuous conductor
runs. The head rotates 360º and is mated to a
patented rapid advance pump. The
PAT4PC834-18V weighs only 13.8 pounds and
delivers 6 tons of crimping force. The result
allows for easy tap, termination and splicing of
compression connectors.
The PAT4PC834-18V is supplied with a
molded high impact carry case, battery
charger, lanyard, and two batteries. The
PAT4PC834-18V comes with a 5-year limited
warranty.
The PAT4PC834-18V provides range taking
capabilities that are UL and CSA Listed for
Copper (Code, Compact and Flex) and Alu-
minum (Code and Compact) conductors when
used in conjunction with BURNDY®HYLUG™
terminals and HYLINK™ splices as listed on
page C-7 in the Master Catalog.
Features and Benefits
Dieless installation system
Eliminates the need to purchase and
maintain dies.
UL Listed and CSA Certified with range
taking capabilities
Provides the installer with a UL Listed
and CSA Certified crimp when used in
conjunction with BURNDY®HYLUG™
and HYLINK™ compression connectors.
C-shaped head Design
For easily removing tool from continuous
run conductors — simply slide the
opening of the head off the conductor.
Also ideal for use in tight or constrained
spaces.
Audible pressure “pop-off” valve and die
embossment providing 360° inspectability.
Assures proper cimps with both audible
and visual indicators for the installer.
Handle Trigger release
Convenient ram release located in the
handle.
SPECIFICATIONS
Output Force: 6 Ton (5.4 Metric
Tons)
Weight: 13.85 lbs (6.28 kg)
Length: 17.6 in (448 mm)
Height: 13.9 in (354 mm)
Width: 3.7 in (94 mm)
FOR USE ON
Copper, Aluminum, Compressed, Compact,
Stranded, Solid and Flex Conductors
Installs Splices, Taps and Terminations
#8 - 1000 kcmil Copper (YA, YA-L)
#8 - 500 kcmil Copper (YS, YS-T, YS-L, Y-R)
#8 - 777 (750 Nominal Flex Wire Size) kcmil
Flex (YA-FX, YAV, YA-L-FX)
#8 - 535 (500 kcmil nominal flex wire size)
kcmil flex (YS, YS-LB, YSV-FXB)
#8 - 750 kcmil Aluminum (YA-A)
#8 - 350 kcmil Aluminum (YS-A)
#8 - 750 kcmil Aluminum Pin Adaptors (AYP,
AYPO)
Features and Benefits
(Continued)
Advanced high speed pump design.
Provides fast crimps, longer life,
efficiency, and reliability.
360° head rotation
Versatile tool head positioning lets the
user get into tight areas easier.
Durable high impact formed carrying case
Provides tool protection and stores all
accessories.
5-year limited warranty
Customer satisfaction and support.
SAFETY LANYARD
CONNECTION
360º HEAD
ROTATION
C-SHAPED
HEAD
ERGONOMICALLY
BALANCED TOOL
DESIGN
AUDIBLE POP-OFF
VALVE
TRIGGER
GUARD
Ni-MH 18-VOLT
BATTERY
6 TON OUTPUT FORCE
Tooling BURNDY®
Crimpers—Battery Actuated
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
18
PATRIOT®PAT600-LI
18 Volt Lithium-Ion
Battery Actuated Tool
Hydraulic Self-Contained
6-Ton Crimping Tool
The BURNDY®PAT600-LI Lithium-Ion tool in-
corporates the latest engineering technology
with a refined hydraulic system for ultra per-
formance, speed and reliability. The re-
designed field proven electronics provide the
ultimate reliability in the harshest work envi-
ronments. All BURNDY®battery actuated
hydraulic tools provide a consistent, reliable
connection every time.
The PAT600-LI battery actuated tool provides
6 tons of crimping force and completes a
crimp in approximately 3 seconds. The
PAT600-LI incorporates a specialized latch-
style head with enhanced working stroke and
clearance capabilities. The latch-style head
allows interference-free closure on tap con-
nections up to the BURNDY®YHD-400 size.
Die selection with the PAT600-LI includes “W”,
“X” and “W-VT” style dies which seat in the
permanent “D3” crimp groove. Installation ap-
plications include #8 AWG to 600 kcmil cop-
per lugs and splices (YA and YS), #8 AWG to
350 kcmil aluminum lugs and splices (YA-A
and YS-A), and up to 4/0 aluminum tap con-
nections.
The PAT600-LI is supplied with a durable high
impact formed carrying case to hold the tool,
battery charger, two 18 volt Lithium-Ion bat-
teries and tool retention lanyard. All BURNDY®
PATRIOT®18V series tools are provided with a
5-year limited warranty on the tool and a
1-year warranty on batteries and chargers. All
PATRIOT®tools feature the BURNDY®INFIN-
ITY DRIVE®transmission which has a lifetime
warranty.
SPECIFICATIONS
Output Force: 6 tons (5.4 metric tons)
Tool Weight: 10.1 lbs (4.5 kg)
With Battery
Length: 14.5(36.8 cm)
Width: 3.5(8.9 cm)
Height: 13.7(34.9 cm)
Operating Voltage: 18 V-DC
Recharge Time: 30 minutes
FOR USE ON
AWG/kcmil Connector
Wire Size Range Types
Copper Terminals:
#8 - 600 kcmil YA, YA-L
Splices:
YS, YS-L, YS-T, YS-R
Copper Flex Terminals:
#8 - 350 kcmil Flex YA-FX, YAV, YA-L-FX
Splices:
YS, YSV-FXB
Aluminum Terminals:
#8 - 350 kcmil YA-A, YA-A-TN
Splices:
YS-A
ACCESSORIES
Battery: Cat# BAT18VLI
(3.0 AH) Hi-capacity
Chargers:
120V-AC Cat# PATCHGR-LI
12/24V-DC Cat# PATCHGR-LIDC
1240/250V-AC Cat# PATCHGR-LI250V
W Die Holder: Cat# WDIETREE
Lanyard: Cat# PT208620
Features and Benefits
Refined hydraulic system for ultra
performance, speed and reliability
Field-proven electronics for ultimate
reliability in the harshest environments
Overmolded handle for comfort and
improved grip; allows for one-handed
operation for advance, retract, and hold
18-volt Lithium-Ion batteries provide 2.5
times more charge/discharge cycles than
traditional Ni-Cd batteries and provide
430% more lifetime work
30-minute charger controls current, voltage
& temperature to maximize battery life
Forced air cooling fan cools the battery by
forcing cool air through the battery’s built-
in air vents
Specialized latch head design allows inter-
ference free closure on tap connections
Permanent “D3” crimp groove accepts
“W”, “X” and “W-VT” dies
PAT600C-LI with covered head is available
State of the art crimping head design, 180°
head rotation lets user get into tight areas
easier
Ergonomically balanced tool design eases
operation and helps lessen fatigue
Durable high impact formed carrying case
provides superior protection and stores all
accessories
5-year limited warranty on tool
Lifetime warranty on INFINITY DRIVE®
1-year warranty on batteries and charger
Refined Hydraulic System for
Ultra Performance, Speed
and Reliability
Audible “Pop-Off” Valve
6 Ton Output Force
Ergonomically Balanced
Overmolded Handle
Field-Proven Electronics
for Ultimate Reliability in
the Harshest Work Envi-
ronments 18 Volt Lithium-Ion
Battery
Trigger
Guard
Safety Lanyard
Connection
Spring Loaded Die
Retaining Pins
Functional D3
Die Groove
180° Head Ro-
tation
BURNDY®Tooling
Crimpers—Battery Actuated
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
19
PATRIOT®PAT600-18V
Battery Actuated Tool
Hydraulic Self-Contained
6-Ton
Crimping Tool
The BURNDY®PAT600-18V battery powered
crimping tool provides a powerful 6 tons of
crimping force and completes a crimp in ap-
proximately 3 seconds. The PAT600-18V is
compact, easy to use and incorporates the
latest in battery tool technology. The PAT600-
18V tool incorporates a specialized latch style
head with enhanced working stroke and
clearance capabilities. The specialized head
allows interference-free closure on tap con-
nections up to the BURNDY® YHD-400 size
including 350 kcmil aluminum connectors. Die
selection with this tool includes all BURNDY®
“W” and “W-VT” style dies which seat in the
permanent “D3” crimping groove. Installation
applications include #8 AWG to 600 kcmil
copper lugs and splices, #8 AWG to 350 kcmil
aluminum lugs and splices (YA-A and YS-A),
and up to 4/0 aluminum tap connections. The
permanent “D3” groove and 180 degree rotat-
able head are standard on the PAT600-18V.
Each PAT600-18V tool uses BURNDY®dies
and off-the-shelf connectors available world-
wide. The PAT600-18V comes equipped with
a high impact formed carrying case to hold
the tool, a battery charger and two batteries.
The case houses up to 10 “W” dies (dies pur-
chased separately). The PAT600-18V uses
industry standard batteries and chargers. The
PAT600-18V comes complete with a
5-year limited warranty and one year on bat-
teries and charger.
Features and Benefits
• Battery powered crimp technology.
Easy tool operation and portability.
• Advance design high speed pump com-
pletes crimp in approximately 3 seconds.
Longer life, efficiency, and reliability.
• Ergonomic design allows one hand
operation for ram advance and ram retrac-
tion.
User always has one hand free to
manipulate connector and conductor.
• Variable speed trigger.
Provides flexibility in speed of ram
advance.
• Ram holds position when trigger is
released.
Provides ability to hold the connector
between dies and check for proper
alignment prior to crimping action.
• Mechanical ram release.
Reliable ram release (no battery power
consumption).
• Specialized latch head design.
Provides enhanced clearance on tap
connectors when compared with
competitive designs.
6 Ton Output Force
Ergonomically Balanced Tool Design
180° Head Rotation
Spring Loaded Die
Retaining Pins
Functional D3Die
Groove
Safety Lanyard
Connection
Trigger Guard
Ni-MH 18 Volt
Battery
SPECIFICATIONS
Crimp Force: 6 Tons (US)
(5.4 metric tons)
Tool Weight: 10.9 lbs. (4.9 kg)
Length: 14.5(36.8 cm)
Width: 3.5(8.9 cm)
Height: 13.75(34.9 cm)
Operating Voltage: 18 V-DC
Crimp Time: Approx. 3 seconds
Recharge Time: < 45 mins.
FOR USE ON
• Copper, Aluminum, ACSR, Steel,
Copperweld, Alumoweld, 6201, 5005,
Compressed, Compact, Stranded & Solid
• Installs splices, taps, or terminations:
#8 - 600 kcmil Copper Str. (YA, YA-L,YS,
YS-L)
#8 - 350 kcmil Flex
#8 - 350 kcmil Aluminum (YA-A & YS-A)
ACCESSORIES
Lanyard: Cat# PT208620
W Die Holder Cat# WDIETREE
Battery: Cat# BAT18V
(2.6 AH)
Hi-capacity
Chargers:
120V-AC Cat# PATCHGR18V
12/24V-DC Cat# BCT/PATDCCHGR
240/250V-AC Cat# PATCHGR250V
Features and Benefits
(Continued)
• 180 degree head rotation.
Versatile tool head positioning lets user
get into tight areas easier.
• Uses 18 volt Ni-MH batteries.
Eliminates voltage depression or
”memory”.
• Audible pressure “pop-off” valve.
Indicates properly completed crimp.
• Permanent D3crimp groove accepts all
“W-Dies”.
Uses standard die design with proven
performance.
• PAT600C-18V with covered head is
available.
Covered head for impact protection.
• Durable high impact formed carrying case.
Provides tool protection and stores all
accessories.
• 5-year limited warranty on tool, 1-year on
batteries and charger.
Customer satisfaction and support.
Tooling BURNDY®
Crimpers—Battery Actuated
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
20
PATRIOT®IN-LINE®
HIGH PERFORMANCE
PATMD6-LI SERIES
18 Volt Lithium-Ion
Battery Actuated Tool
Hydraulic Self-Contained
6-Ton Crimping Tool
The BURNDY®PATRIOT®High Performance IN-
LINE®series of tools are approximately 80%
faster than previous models. In addition to faster
crimp cycles, these tools have newly designed
electronics that are field proven for ultimate reli-
ability to handle the harshest work environ-
ments. Now further enhanced, the High
Performance IN-LINE®PATMD6-LI series is
offered with 18 volt Lithium-Ion technology.
The BURNDY®High Performance IN-LINE®
tools are battery actuated and can be operated
with one hand allowing for advance, retract and
hold functions for easier operation. One hand
operation allows the operator one free hand to
position the connector and conductor while
crimping. The High Performance PATMD6-LI
series of tools incorporate a high speed
hydraulic pump generating 6 tons of crimping
force and completes a crimp (YS28 4/0 copper
cable) in approximately 2 seconds. This design
provides a consistent, reliable connection every
time.
The High Performance IN-LINE®tools feature
interchangeable MD6 series jaws, capable of
using “W” and “X” style dies in the permanent
D3 groove. The PATMD6-K-LI accepts KEAR-
NEY™ type “O” dies and BURNDY®“W” and
“X” style dies with KWADP adapter. When
ordering choose the tool that best suits your
crimping needs. The IN-LINE®tools feature 350°
rotatable heads for operation in virtually any
position.
Each High Performance IN-LINE®tool uses
standard BURNDY®dies and off-the-shelf con-
nectors available world-wide. IN-LINE®tools are
supplied with a durable vinyl tool bag, battery
charger, and two batteries. All BURNDY®High
Performance IN-LINE®tools are provided with a
3-year limited warranty. All PATRIOT®tools
feature the BURNDY®INFINITY DRIVE®
transmission which has lifetime warranty.
KEARNEY™ is a registered trademark of
COOPER TECHNOLOGIES COMPANY.
PATRIOT®IN-LINE®VARIATIONS
PATMD6-LI Permanent “BG” (5/8) and
“D3” grooves.
PATMD6-8-LI Permanent “O” and “D3”
grooves.
PATMD6-6-LI “Snub-Nose” version with
permanent “D3” groove.
PATMD6-K-LI Accepts KEARNEY™ “O”
type dies and BURNDY®
“W” and “X” dies with
KWADP adapter.
SPECIFICATIONS
Output Force: 6 tons (5.4 metric tons)
Tool Weight: 7.8 lbs (3.5 kg)
With Battery
Length: 20.91(53.11cm)
Width: 3.69(9.37 cm)
Height: 5.48(13.91 cm)
Operating Voltage: 18 V-DC
Recharge Time: 30 minutes
FOR USE ON
Copper, Aluminum, ACSR, Steel,
Copperweld, Alumoweld, 6201, 5005,
Compressed, and Compact conductors
Copper Taps: #10 solid - 2/0 stranded
Aluminum and ACSR Taps: #14 solid - 4/0
ACSR
Stirrups: #6 - 4/0 ACSR
Overhead Full Tension Deadends, Full
Tension Splices and Terminals #10 str. - 4/0
ACSR
Installs splices, taps or terminations:
#8 - 500 kcmil Copper Str. (YA, YA-L, YS,
YS-L)
#8 - 350 kcmil Copper flex
#8 - 350 kcmil Aluminum (YA-A, & YS-A)
ACCESSORIES
Battery: Cat# BAT18VLI
(3.0 AH) Hi-capacity Li-Ion
Chargers:
120V-AC Cat# PATCHGRLI
12/24V-DC Cat# PATCHGR-LIDC
240/250V-AC Cat# PATCHGR-LI250V
Cutter Dies: Cat# W28K
For cutting #4-4/0 Copper, Aluminum & ACSR
Interchangeable Jaw Assemblies:
“BG” and “D3” Grooves PATJAWSMD6
“O” and “D3” Grooves PATJAWSMD6-8
“D3” Only (“Snub-Nose”) PATJAWSMD6-6
KEARNEY™ Groove PATJAWSMD6K
(“Snub-Nose”)
Jaw Covers: PATMD6JC, PATMD66JC,
PATMD6KJC
Features and Benefits
Refined hydraulic system for ultra
performance, speed and reliability.
Field proven electronics for ultimate
reliability in the harshest environments.
18 volt Lithium-Ion batteries provide 2.5
times more charge/discharge cycles than
traditional Ni-Cd batteries and provide
430% more lifetime work.
Advanced design high speed pump com-
pletes a crimp in approximately 2 seconds.
Overmolded handle for comfort and
improved grip.
30-minute battery charger controls current,
voltage and temperature to maximize
battery life.
True, one-handed operation for advance,
retract, and hold.
6-ton output force for reliable compression
connections.
Pressure “pop-off” valve indicates
completion of crimp.
Interchangeable scissor action crimp jaws
allow easier access to tight spaces.
Ram holds position when trigger is
released to allow the operator to check
alignment prior to crimping.
Allows the use of standard BURNDY®“W”
and “X” dies already in use.
Large hand grip area allows easier
operation with gloves.
Ergonomically balanced tool design helps
lessen operator fatigue.
High capacity 3.0 AH batteries provide
more crimps per charge.
3-year limited warranty on tool.
Lifetime warranty on INFINITY DRIVE®.
1-year warranty on batteries and charger.
Refined Hydraulic
System for Ultra
Performance,
Speed and
Reliability
Spring Loaded
Die Retainer Pins
Large Overmolded
Grip Area Field-Proven Electronics for
Ultimate Reliability in the
Harshest Work Environments
18 Volt
Lithium-Ion
Battery
Interchangeable
Jaws
Jaw Release Pin
Activation and Release
Triggers
350° Rotating Head
BURNDY®Tooling
Crimpers—Battery Actuated
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
21
PATRIOT®IN-LINE®
HIGH PERFORMANCE
PATMD6-14V SERIES
Battery Actuated Tool
Hydraulic Self-Contained
6-Ton Crimping Tool
The BURNDY®PATRIOT®High Performance
PATMD6-14V series of tools are approximately
80% faster than previous models. In addition
to faster crimp cycles, the High Performance
PATMD6-14V series tools have newly de-
signed electronics that are field proven for
ultimate reliability to handle the harshest work
environments.
The BURNDY®High Performance IN-LINE®
tools are battery actuated and can be operated
with one hand allowing for advance, retract
and hold functions for easier operation. One
hand operation allows the operator one free
hand to position the connector and conductor
while crimping. The High Performance
PATMD6-14V series of tools incorporate a high
speed hydraulic pump generating 6 tons of
crimping force and completes a crimp (YS28
4/0 copper cable) in approximately 2 seconds.
This design provides a consistent, reliable
connection every time.
The High Performance IN-LINE®tools feature
interchangeable MD6 series jaws, capable of
using “W” and “X” style dies in the permanent
D3 groove. The PATMD6-K-14V accepts
KEARNEY™ type “O” dies and BURNDY®
“W” and “X” style dies with KWADP adapter.
When ordering choose the tool that best suits
your crimping needs. The IN-LINE®tools
feature 350° rotatable heads for operation in
virtually any position.
Each High Performance IN-LINE®tool uses
standard BURNDY®dies and off-the-shelf
connectors available world-wide. IN-LINE®
tools are supplied with a durable high impact
formed carrying case, battery charger, two
batteries, and die compartment to hold dies.
(Dies are sold separately.) All BURNDY®High
Performance IN-LINE®tools are provided with
a 3-year limited warranty on the tool and a life-
time warranty on the INFINITY DRIVE®.
KEARNEY™ is a registered trademark of
COOPER TECHNOLOGIES COMPANY.
PATRIOT®IN-LINE®VARIATIONS
PATMD6-14V Permanent “BG” (5/8") and
“D3” grooves.
PATMD6-8-14V Permanent “O” and “D3”
grooves.
PATMD6-6-14V “Snub-Nose” version with
permanent “D3” groove.
PATMD6-K-14V Accepts KEARNEY™ “O”
type dies and BURNDY®
“W” and “X” dies with
KWADP adapter.
SPECIFICATIONS
Output Force: 6 tons (5.4 metric tons)
Tool Weight: 7.8 lbs (3.5 kg)
with Battery
Length: 20.91(53.11cm)
Width: 3.69(9.37 cm)
Height: 5.48(13.91 cm)
Operating Voltage: 14.4 V-DC
Recharge Time: < 45 minutes
FOR USE ON
Copper, Aluminum, ACSR, Steel,
Copperweld, Alumoweld, 6201, 5005,
Compressed, and Compact conductors
Copper Taps: #10 solid - 2/0 stranded
Aluminum and ACSR Taps: #14 solid - 4/0
ACSR
Stirrups: #6 - 4/0 ACSR
Overhead Full Tension Deadends, Full
Tension Splices and Terminals #10 str. - 4/0
ACSR
Installs splices, taps or terminations:
#8 - 500 kcmil Copper Str. (YA, YA-L, YS,
YS-L)
#8 - 350 kcmil Copper flex
#8 - 350 kcmil Aluminum (YA-A, & YS-A)
ACCESSORIES
Battery: Cat# BAT14V
(2.6 AH) Hi-capacity Ni-MH
Chargers:
120V-AC Cat# PATCHGR18V
12/24V-DC Cat# BCT/PATDCCHGR
240/250V-AC Cat# PATCHGR250V
Cutter Dies: Cat# W28K
For cutting #4-4/0 Copper, Aluminum & ACSR
Interchangeable Jaw Assemblies:
BG” and “D3” Grooves PATJAWSMD6
“O” and “D3” Grooves PATJAWSMD6-8
“D3” Only (“Snub-Nose”) PATJAWSMD6-6
KEARNEY™ Groove PATJAWSMD6K
(“Snub-Nose”)
Jaw Covers: PATMD6JC, PATMD66JC,
PATMD6KJC
Features and Benefits
Refined hydraulic system for ultra
performance, speed and reliability.
Field proven electronics for ultimate relia-
bility in the harshest environments.
Advanced design high speed pump com-
pletes a crimp in approximately 2 seconds.
True, one-handed operation for advance,
retract, and hold.
6-ton output force for reliable compression
connections.
Pressure “pop-off” valve indicates
completion of crimp.
Interchangeable scissor action crimp jaws
allow easier access to tight spaces.
Ram holds position when trigger is
released to allow the operator to check
alignment prior to crimping.
Allows the use of standard BURNDY®“W”
and “X” dies already in use.
Large hand grip area allows easier
operation with gloves.
Ergonomically balanced tool design helps
lessen operator fatigue.
Durable high impact formed carrying case.
High capacity 2.6 AH Ni-MH batteries
provide more crimps per charge.
3-year limited warranty on tool.
Lifetime warranty on INFINITY DRIVE®.
1-year warranty on batteries and charger.
Field Proven Electronics for Ultimate Reliability
in the Harshest Work Environments
Refined Hydraulic System
for Ultra Performance,
Speed and Reliability
Large Hand Grip Area
14.4 Volt Ni-MH
Battery
Jaw Pin Release
Interchangeable Jaws
Spring-Loaded Die
Retainer Buttons
350° Head Rotation
Activation & Release Triggers
Tooling BURNDY®
Crimpers—Self-Contained Hydraulic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
22
Y750HSXT AND
Y750CHSXT RUBBER
COVERED HEAD
750 REVOLVER HYPRESS™
Hydraulic Hand Operated
Tool
12-Ton Crimp Force
Conductor Range:
#14 - 750 kcmil Cu/Al
#4 - 556.5 kcmil ACSR
The BURNDY®Y750HSXT Series HYPRESS™
is a wide mouth (1.65) hand operated
hydraulic 12 ton crimping tool for use on
virtually all compression applications. The
C-shaped head rotates 355° relative to the
handle and is mated to a patented rapid
advance pump. The Y750HSXT provides easy
tapping, splicing, and terminating of overhead
lines, the full line of HYGROUND
®
compres-
sion grounding connectors, NEC cable con-
nections, and N30 - N650 Navy cable
connections.
The Y750HSXT accepts all BURNDY®“U”
dies for use on conductor ranges of
#14 - 750 kcmil AL/CU and #4 - 556.5 kcmil
ACSR conductors.
The Y750CHSXT HYPRESS™ has a rubber-
covered head and handles for tool impact
protection.
Each Y750HSXT uses standard BURNDY®
dies and off-the-shelf connectors available
world-wide. Supplied with a durable high
impact formed carrying case to hold the tool,
and die compartment to hold “U” die sets.
(Dies sold separately.) All BURNDY®
Y750HSXT series tools are provided with a
5-year limited warranty.
SPECIFICATIONS
Force developed: 12 tons
Weight: 14.5 lbs. (6.6 kg)
Length: 23.96(608 mm)
Height: 2.86(78 mm)
Width: 8.71(222 mm)
Jaw opening: 1.65(42 mm)
FOR USE ON
Tension Sleeves
Copper #8 sol. - 500 kcmil
Aluminum #8 sol. - 556.5 kcmil
ACSR #4 - 556.5 kcmil
• Taps
Copper #14 sol. - 500 kcmil
Aluminum #8 - 500 kcmil
Aerial Cable
Copper #6 - 500 kcmil
Terminals & Splices
Aluminum #8 - 750 kcmil
Copper #8 - 750 kcmil
ACSR #4 - 556 kcmil
• HYGROUND
®
(Compression Grounding)
Copper #8 - 500 kcmil
(cable/ground rod)
Ground Rods 1/2- 1Diameter
ACCESSORIES:
Cat. No. Description
Y750HSCASE Plastic Carrying Case for
Y750HSXT or
Y750CHSXT.
PT29279-2 Force test gauge for ac-
curate visual reading of
output force.
PT29291 Die Case
Steel case for storage and
protection of “U” dies.
WIREMIKE Provides quick and easy
identification of commonly
used conductors.
BENEFITS
Covers a wide range of applications with
a lightweight, self-contained system and
provides easy tool removal from continu-
ous conductors with its C-shaped head.
Easy tool positioning with its 355° head
rotation.
Patented rapid advance pump for faster
crimps.
Exposed positive die lock buttons for easy
die change out and die retention.
Handle trigger drain for convenient ram
retraction.
Quality assurance is provided with an
audible “Pop-Off” pressure relief valve.
Comfort grip handles help ease operator
fatigue with continuous use.
Long life expectancy from the company
that provided the industry with the first
self-contained hydraulic tool in 1934.
Rubber covered head and handles on
Y750CHSXT for tool impact protection.
Supplied with high impact plastic carrying
case.
5-year limited warranty.
Comfort Grip
Handles
Handle Trigger
Drain
Ergonomic Handle
Design
Audible “Pop-Off”
Pressure Relief Valve
355° Head
Rotation Both Die Release
Buttons Exposed
Large 1.65
Jaw Opening
FEATURES
BURNDY®Tooling
Crimpers—Self-Contained Hydraulic
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
23
Y35 AND Y35-2
HYPRESS™
Hand-Operated Hydraulic Tool
The Y35 HYPRESS™ Tool incorporates a
C-shaped, rotatable head for overhead line
work and compression grounding applica-
tions. The hook style head with extensive ram
travel provides for easy tapping and splicing
of overhead lines as well as HYGROUND®
compression grounding systems.
The Y35-2 HYPRESS™ head, body and
handles are covered with 3/16rubber for tool
impact protection.
Order the hot-line handle assembly, “U” dies
and accessories separately. 5-year limited
warranty.
SPECIFICATIONS
Y35 Y35-2
Force developed: 12 tons 12 tons
Operating pressure: 10,000 psi 10,000 psi
Weight (less case): 13 lbs. 13-1/2 lbs.
Overall length: 23-1/4
24
Head width: 4-3/4
6
Molded Covering: Body & Head, Body
Handles and Handles
FOR USE ON
BENEFITS
• Compact “C” shaped head allows easy
placement and removal from continuous
conductor lengths.
• Easy to position tool for work with 180°
head rotation.
• Versatile and economical-tool works with
all commonly used copper, aluminum and
ACSR conductors from #6 str. to #556.5
26/7 stranding.
• Body and handles covered with 3/16
molded rubber for tool impact protection.
• Easy die change accomplished with push
button die locks.
• Quality assurance is provided with
automatic 10,000 PSI blow-off pressure
release valve for positive crimping.
Features
Comfort Grip Handles
Trigger
Controlled Ram
Release
Short
Handle
Throw
Rubber
Covered
Handles
180° Head
Rotation “C” Shaped Head
Hole For Lifting Eye
Copper
#8 str.-500 kcmil
Code Cables
Copper
#8 str.-kcmil and up
to 3/4” ground rod
Copper
#8 str.-750 kcmil
Code Cables
N30-N500
Navy Cables
Flexible and
Extra Flex
Aluminum
#8 str.-750 kcmil
Code Cables
ACSR
Terminals-grounding
YGH, YGHA, YGF
Splices-grounding
YGS, YGHS
Taps-grounding
YGHC-C, YGHP-C
YGHR-C
Terminals Uninsulated
YA, YA-2N, YA-L, YA-LB
YA-2LN
Terminals Insulated
YAEV-L Box, YAEV-L
YAEV-H, YAEV-RS,
YAEV-RH
Splices To Size
400 kcmil
YS, YS-T, YS-L
YS-LB, YSV-L Box
YSV-L, YSM
Terminals
YA-A
AYP, AYPO
Splices To Size
350 kcmil
YSA, YRB, YS-AT
See Burndy Overhead
Transmission and
Distribution Catalog
Module
BENEFITS (Continued)
• Rapid ram advance reduces installation
time by eliminating need to pump handles
to advance ram to connector.
• Saves installation time with trigger
controlled return release which returns ram
to its preset starting point.
• Long continuous usage is aided with
comfort grip handles.
• Provides UL Listed and CSA Certified
connections when installed in conjunction
with listed BURNDY®HYLUG™ terminals
and HYLINKsplices.
• 5-year limited warranty.
Tooling BURNDY®
Crimpers—Self-Contained Hydraulic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
24
Y35 SERIES
ACCESSORIES
Cat. No. HH5-RL48
Hot-Line Handle Assembly
The HH5-RL48 is a 48” long fiberglass
handle assembly that easily attaches to a
standard Y35 HYPRESS™ tool. Rotation of
the handles controls the rapid ram advance
and release mechanisms. The handles are
rated at 100 kV per foot for five minutes. The
Catalog Number does not include the Y35.
For factory assembled unit order Catalog
Number Y35-16.
Cat. No. PT6733
Hot-Line Tool (Heavy-Duty)
Carrying Bag
The PT6733 is a heavy-duty, adjustable
canvas bag for the storage and protection of
hot-line tools. The bag accommodates 48
through 72variations of the Y35 and MD6
hot-line tools.
Cat. No. PT29291
Die Case
Steel case designed for storage and protec-
tion of “U” dies used with the Y35 and other
BURNDY®tools. Holds 15 die sets. Length 9
1/2, width 6, height 1-1/2. Dies sold
separately.
Y34A Indentor Adaptor:
To use Y34A indentors in a Y35, Y39,
or Y750 tool.
Cat. No. Y35P3
Seal Repair Kit:
Cat. No. Y35/Y39 REP KIT A
Steel Carrying Case
Cat. No. PT2972 for Y35
Cat. No. PT29360 for Y35-2
PT29279-2
Force Test Gauge
The PT 29279-2 Force Test Gauge is
designed to provide an accurate visual read-
ing of the output force produced by the hand-
hydraulic Y35, Y35-2, Y39 and Y750
HYPRESS™ tools. It is not recommended for
any remote powered HYPRESS™ heads such
as the Y35BH. The PT 29279-2 Force Test
Gauge is factory calibrated and inspected to
very stringent tolerances providing the
customer accuracy and an excellent means
for quality assurance control. Supplied with
padded storage case.
BENEFITS
• Easy to read
• Provides means for quality assurance
control.
• Blank (test) “U” dies are provided for
testing procedure.
• Tool output force is applied to load cell
for visual read out of the resulting force
on the dial.
• The blank (test) “U” set is included with
the Force Test Gauge.
• An easy to read operating and
main tenance manual is included.
BURNDY®Tooling
Crimpers—Self-Contained Hydraulic
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
25
Y39
HYPRESS™
Hand-Operated Hydraulic Tool
The versatile, lightweight Y39 weighs 13 lbs.,
and its small 3-1/8wide head rotates 180°
for convenience and flexibility. The tool pro-
vides 12 tons of crimping power, while its
built-in overload valve automatically releases
pressure when the crimp is completed.
The Y39 is designed for easy die insertion and
removal without ball checks or set screws. Its
rapid ram advance and trigger-controlled re-
lease eliminate unnecessary pumping after
every crimp. 5-year limited warranty.
SPECIFICATIONS
Force developed: 12 tons
Operating force: 10,000 PSI
Weight - less case: 12 lbs.
Overall length: 23
Max. head width: 3-1/8
Die accommodation: U-dies
FOR USE ON
Copper
#6 AWG -750 kcmil str.
Code Cable
N30 - N650 Navy Cable
Flexible and Extra Flexible
Terminals – Uninsulated
YA, YA-L, YA-LB, YGH, YGHA
Splices & Tees – Uninsulated
YS, YS-L, YS-LB, YS-T, YSP-T, YST
Copper AN or AIR
#6 AWG - #4/0 str. Code Cable
AN6 - AN #4/0 Aircraft Cable
Flexible and Extra Flexible
Terminals – Uninsulated
YAV-L Box, YAV-L, YAV-Rs Box, YAV-RS
Splices – Uninsulated
YSV-L Box, YSV-L
Copper Insulated Terminals
#8 AWG - #2/0 str. Code Cable
AN8 - AN #2/0 Aircraft Cable
Flexible and Extra Flexible
Terminals – Insulated
YAEV- L Box, YAEV- L, YAEV- RS Box,
YAEV- RS, YAEV-RH
Copper Taps
#12 AWG Solid-250 kcmil
Taps: YC-C, YGHC -C, YGHP -C, YGHR -C
Aluminum
#8 AWG-750 kcmil str.
Code Cable
Terminals: YA-A
Splices: YS-A, YS-AT, YRB
Aluminum
#6 str. - 500 kcmil
Taps: YFD, YFN, YFO
BENEFITS
• Easy to work in small tight spaces with
only a 3-1/8wide compression head
and short handle throw.
• Easy to position tool for work with 180°
head rotation.
• Versatile and economical-tool works on
all commonly used copper and aluminum
conductors from #6 str. to 750 kcmil.
• Body and handles covered with 3/16
rubber.
• Easy to locate and hold dies in position
with the positive push button die locks
plus die changing is accomplished easily
without ball checks or set screws.
• Easy to remove or lock into position die
holder with recessed spring latch plus
leather strap to prevent loss.
Features
Leather Die
Retainer
Strap 180° Head
Rotation
Rubber
Body
Cover
Rapid Ram
Advance
Handle
Short
Handle
Stroke
Comfort Grip
Handles
Trigger Controlled
Ram Release
Rubber
Covered
Handles
Positive Push
Button Die Locks
Recessed
Die Retainer
Spring Latch
Built In Automatic
10,000 PSI “Blow-
Off” Pressure
Release Valve
BENEFITS (Continued)
• Quality assurance is provided with
automatic 10,000 psi “blow off” pressure
release valve for positive crimping.
• Rapid ram advance elmininates require-
ment for pumping handles to advance
ram to connector.
• Trigger release allows ram to return to
preset position.
• Long continuous usage is aided with
comfort grip handles.
• Provides UL Listed and CSA Certified
connections when used in conjunction
with listed BURNDY®HYLUG™ and
HYLINK™ splices.
• 5-year limited warranty.
Tooling BURNDY®
Crimpers—Self-Contained Hydraulic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
26
Y644HSXT
DIELESS HYPRESS™
The “1” Crimp
Range Taking Tool
Hydraulic Hand Operated
Tool—
11 Ton Crimp Force
#6 - 1000 kcmil Copper
HYLUG™ Terminals and
HYLINK™ Splices
#6 - 750 kcmil Aluminum
HYLUG™ Terminals and
HYLINK™ Splices
The Y644HSXT dieless HYPRESS™ is a hand
operated 11 ton hydraulic crimping tool. Only 1
crimp is required for each wire termination for
both long and standard length barrels on
HYLUG™ terminals and HYLINK™ splices.
The Y644HSXT has a latch style head which
provides easy tool removal from continuous
conductor runs. The head rotates 355° relative
to the handles and is mated to a patented
rapid advance pump. The Y644HSXT weighs
only 15 pounds and delivers 11 tons of crimp-
ing force. The result is easy terminating and
splicing using BURNDY®HYLUG™ and
HYLINK™ terminals and splices.
SPECIFICATIONS
Output Force: 11 tons (22,000 lbs.)
Weight: 15 lbs. (5.6 kg)
Length: 23.20(589 mm)
Height: 3.00(76 mm)
Width: 7.04(179 mm)
FOR USE ON
AWG/kcmil Connector
Size Range Type
Copper Terminals
#6 - 1000 kcmil YA-L, YA-2LN, YA, YA-FXB
YA-2N, YA-L-2TC, YA-L-FX
YAB-4N, YA-L-TC,
YA-2L, YA-4N, YEV-P-FX,
YE-P, YE-P-FX
Splices
YS-L, YS, YS-T
Aluminum Terminals
#6 - 750 kcmil YA-A, YA-A-TN
Splices
YS-A
Aluminum HYPLUG™
#6 - 750 kcmil AYP, AYPO
ACCESSORIES
Cat. No. Description
WIREMIKE Provides quick and easy
identification of commonly
used conductors.
Y644HSCASE Plastic carrying case.
BENEFITS
• Dieless system, eliminates the need to pur-
chase and maintain dies.
• Patented rapid advance pump for faster
crimps.
• Pressure relief “Pop-Off” valve provides
audible indication that crimp is complete.
• Handle trigger drain for convenient ram
retraction.
• 355° head rotation for versatile tool head
positioning in tight areas.
• Easy inspection and positive identification
is provided with the BURNDY®“”.
• Comfort grip handles help ease fatigue
with continuous use.
• Supplied with high impact plastic carrying
case.
• 5-year limited warranty.
FEATURES
Y644HSXT Dieless HYPRESS™ Range Taking
Capabilities. The following size HYDENT™ lugs
and two way splices, when crimped with the
Y644HSXT Dieless HYPRESS™ Tool, produce the
following UL Listed range taking capa bilities.
Aluminum Connectors Copper Connectors
Standard Expanded Standard Expanded
Wire Size Wire Range Wire Size Wire Range
#6 AWG #6 AWG #6 AWG #6 AWG
#5 AWG #5-#6 AWG #5 AWG #5-#6 AWG
#4 AWG #4-#6 AWG #4 AWG #4-#6 AWG
#3 AWG #3-#6 AWG #3 AWG #3-#6 AWG
#2 AWG #2-#6 AWG #2 AWG #2-#6 AWG
#1 AWG #1-#2 AWG #1 AWG #1-#6 AWG
1/0 AWG 1/0-#1 AWG 1/0 AWG 1/0-#6 AWG
2/0 AWG 2/0-#1 AWG 2/0 AWG 2/0-#4 AWG
3/0 AWG 3/0-#1 AWG 3.0 AWG 3/0-#2 AWG
4/0 AWG 4/0-#1 AWG 4/0 AWG 4/0-#1 AWG
250 kcmil 250-1/0 AWG 250 kcmil 250-1/0
300 kcmil 300-2/0 AWG 300 kcmil 300-2/0
350 kcmil 350-3/0 AWG 350 kcmil 350-3/0
400 kcmil 400-4/0 AWG 400 kcmil 400-4/0
500 kcmil 500-4/0 AWG 500 kcmil 500-4/0
600 kcmil 600-250 kcmil 600 kcmil 600-250
750 kcmil 750-500 kcmil 750 kcmil 750-500
800 kcmil 800-500
1000 kcmil 1000-750
BURNDY®Tooling
Crimpers—Self-Contained Hydraulic
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
27
4-POINT®Y81KFT
Dieless HYPRESS™
Hydraulic Hand Operated
Crimping Tool
#8 – 1000 kcmil Copper HYLUG™ Terminals
and HYLINK™ Splices
#8 – 750 kcmil Aluminum HYLUG™ Terminals
and HYLINK™ Splices
The Y81KFT 4-POINT®dieless HYPRESS™ is
a hand operated 6 ton hydraulic crimping tool
for use on a wide variety of terminal and splice
compression applications. The Y81KFT
incorporates a dieless latch style head that
provides easy tool removal from continuous
conductor runs and eliminates the need to
purchase and maintain dies. The head rotates
360º relative to the handles and is mated to a
patented rapid advance pump. The Y81KFT
weighs only 12 pounds and delivers 6 tons of
crimping force. The result is easy termination
and splicing using BURNDY®HYLUG™ and
HYLINK™ terminals and splices.
The Y81KFT is supplied with a molded high
impact plastic case and comes complete with
a 5-year limited warranty.
Y81KFT dieless HYPRESS™ Range Taking
Capabilities: The Y81KFT provides range tak-
ing capabilities that is UL Listed and CSA Cer-
tified for Copper (Code, Compact and Flex)
and Aluminum (Code and Compact) conduc-
tors when used in conjunction with BURNDY®
HYLUG™ terminals and HYLINK™ splices.
Features and Benefits
• Dieless installation system.
Eliminates the need to purchase and
maintain dies.
• UL Listed and CSA Certified with Range
Taking Capabilities
Provides the installer with a UL Listed
and CSA Certified crimps with Range
Taking Capabilities when used in
conjunction with BURNDY® HYLUG™
Terminals and HYLINK™ Splices
• Flip top head design.
For easy loading and removal of installed
terminals and splices, saving time.
SPECIFICATIONS
Output Force: 6 tons (12,000 lbs)
(5450 kg)
Weight: 12 lbs. (5.45 kg)
Length: 25.6 in. (650 mm)
Height: 7.7 in. (196 mm)
Width: 2.5 in. (64 mm)
FOR USE ON
Copper, Aluminum, Compressed, Com-
pact, Stranded, Solid and Flex Conduc-
tors.
Installs Splices, Taps and Terminations:
#8 - 1000 kcmil Copper (YA, YA-L, YS,
YS-L, YS-T, Y-R )
#8 - 777.7 (750 Nominal Flex Wire Size)
kcmil Flex (YA-FX, YAV, YA-L-FX, YS,
YSV-FXB)
#8 - 750 kcmil Aluminum (YA-A, YS-A)
#8 - 750 kcmil Aluminium Pin Adapters
(AYP, AYPO)
Dieless
System
Handle Trigger Drain
Locking Latch Pin
Audible “Pop-Off” Pressure
Relief Valve
Pivoting
Nest Die
• Audible pressure “pop-off” valve and die
embossment providing 360º inspectability.
Assures proper crimps with both audi-
ble and visual indicators for the installer.
• Handle Trigger release.
Convenient ram release located in the
handle.
• Advanced high speed pump design.
Provides fast crimps, longer life, effi-
ciency, and reliability.
• 360 Degree head rotation.
Versatile tool head positioning lets the
user get into tight areas easier.
• Durable high impact formed carrying case.
Provides tool protection and stores all
accessories.
• 5-year limited warranty.
Customer satisfaction and support.
Comfort Grip
Handles
360° Head
Rotation
Ergonomic Handle
Design
Tooling BURNDY®
Crimpers—Self-Contained Hydraulic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
28
4-POINT®Y4PC834
Dieless HYPRESS™
Hydraulic Hand Operated
Crimping Tool
The 4-POINT®C-shaped head dieless
HYPRESS™ is a hand operated 6 ton
hydraulic crimping tool for use on a wide
variety of tap, termination, and splice com-
pression applications. The dieless capability of
this tool eliminates the need to purchase or
maintain additional dies. The Y4PC834 incor-
porates a C-shaped head design making it
ideal for crimping in tight areas and is easily
removed from continuous conductor runs. The
head rotates 360º and is mated to a patented
rapid advance pump. The Y4PC834 weighs
only 12 pounds and delivers 6 tons of crimp-
ing force. The result allows for easy tap, ter-
mination and splicing of compression
connectors.
The Y4PC834 is supplied with a molded high
impact carry case and comes with a 5-year
limited warranty.
The Y4PC834 provides range taking capabili-
ties that are UL Listed and CSA Certified for
Copper (Code, Compact and Flex) and
Aluminum (Code and Compact) conductors
when used in conjunction with BURNDY®
HYLUG™ terminals and HYLINK™ splices as
listed on pages C-7 and C-8 in the Master
Catalog.
SPECIFICATIONS
Output Force: 6 Tons (5.4 Metric
Tons)
Weight: 11.85 lbs (5.38 kg)
Length: 25.6 in (651 mm)
Height: 7.7 in (196 mm)
Width: 2.5 in (64mm)
FOR USE ON
Copper, Aluminum, Compressed, Compact,
Stranded, Solid and Flex Conductors
Installs Splices, Taps and Terminations
#8 – 1000 kcmil Copper (YA, YA-L)
#8 – 500 kcmil Copper (YS, YS-T, YS-L, Y-R)
#8 777 (750 Nominal Flex Wire Size) kcmil
Flex ((YA-FX, YAV, YA-L-FX)
#8 535 (500 kcmil nominal flex wire size)
kcmil flex (YS, YS-LB, YSV-FXB)
#8 – 750 kcmil Aluminum (YA-A)
#8 – 350 kcmil Aluminum (YS-A)
#8 – 750 kcmil Aluminum Pin Adaptors (AYP,
AYPO)
Features and Benefits
Dieless installation system
Eliminates the need to purchase and
maintain dies.
UL Listed and CSA Certified with range
taking capabilities
Provides the installer with UL Listed and
CSA Certified crimps when used in
conjunction with BURNDY®HYLUG™
and HYLINK™ compression connectors.
C-shaped head design
For easily removing tool from continuous
run conductors — simply slide the
opening of the head off the conductor.
Also ideal for use in tight or constraint
spaces.
Audible pressure “pop-off” valve and die
embossment providing 360° inspectability.
Assures proper cimps with both audible
and visual indicators for the installer.
Handle Trigger release
Convenient ram release located in the
handle.
Advanced high speed pump design
Provides fast crimps, longer life,
efficiency, and reliability.
360° head rotation
Versatile tool head positioning lets the
user get into tight areas easier.
Durable high impact formed carrying case
Provides tool protection and stores all
accessories.
5-year limited warranty
Customer satisfaction and support.
COMFORT
GRIP HANDLES
HANDLE TRIGGER
DRAIN
ERGONOMIC HANDLE
DESIGN
AUDIBLE POP-OFF
PRESSURE RELIEF
VALVE
360º HEAD
ROTATION
C-SHAPED
HEAD
BURNDY®Tooling
Crimpers—Self-Contained Hydraulic
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
29
Y500CT-HS
L'IL CRIMP™
6-Ton Hydraulic Crimp Tool
The BURNDY®Y500CT-HS HYPRESS™ con-
nector installation tool provides 6 U.S. Short
tons of force in a compact and easy to use,
hand-held hydraulic tool. The Y500CT-HS
incorporates a specialized latch style head
with a generous working stroke for a wide va-
riety of crimping applications. The specialized
head allows interference-free closures on tap
connectors up to the BURNDY®YHD-400
size. The head is fitted onto a lightweight tool
body with handles that are ergonomically
designed to provide slip-free grip and easier
crimping. The tool features a patented high
speed ram advance mechanism that mini-
mizes crimp cycle time along with an
ergonomic trigger drain mechanism that
allows the ram to return to the preset position.
The tool accommodates all BURNDY®“X”,
“W”, and “W-VT” style dies that seat in the
permanent “D3” crimping groove. Installation
applications include #6 AWG to 600 kcmil
copper lugs and splices, #6 AWG to 350 AWG
aluminum lugs and splices, and up to 4/0
aluminum tap connections. The permanent
“D3” groove and 180 degree rotatable head
are standard on the Y500CT-HS.
Each Y500CT-HS HYPRESS™ tool uses
BURNDY®dies and off-the-shelf connectors
that are available worldwide. Your Y500CT-HS
HYPRESS™ comes equipped with a durable
metal carry case to hold the tool and a
multitude of die sets.
SPECIFICATIONS
Output Force: 6 tons (5.4 metric tons)
Tool Weight: 7.8 lbs. (3.5 kg)
Total Strokes: 7 (w/o connector)
Height: 6.0(152 mm)
Length: 17.6(447 mm)
FOR USE ON
• Copper, Aluminum, ASCR, Steel,
Copperweld, Alumoweld, 6201, 5005,
Compressed, Compact, Stranded &
Solid conductors
• Installs splices, taps, or terminations:
#8 - 600 kcmil Copper Str.
#8 - 350 kcmil Flex
#8 - 350 AWG Aluminum
Features and Benefits
• Lightweight latch head design.
Provides enhanced clearance for tap
connectors.
• 180° head rotation.
Versatile tool head allowing user crimp
access into tight spaces.
• Ergonomic handle design.
Easier operation, helping reduce fatigue.
• Audible pressure “pop-off” valve.
Indicates properly completed crimp.
• Permanent “D3” crimp groove accepts all
BURNDY®“W” and “X” dies.
Standard die design with proven
performance.
• Durable metal carrying case.
Provides superior protection and stores
all accessories.
• High speed ram advance.
Provides faster crimps.
• Handle trigger drain.
Convenient ram retraction.
• 5-year limited warranty.
Customer satisfaction and technical
support.
Features
17.6
[447]
Functional
D3Die Groove
Ergonomic Handle
Design
Spring Loaded Die Retaining Pins
180° Rotatable Head
Specialized Latch Design
Latch Head Release
6.0
[152]
RANGE TAKING DIES
WDC4500: #4-500 Cu Str.
#2-4/0 Cu Flex
UL and CSA for use on YA and YS series.
Also for use on YAV and YSV series.
WDA8300: #8-300 Al
#6-400 Cu Str.
#2-4/0 Cu Flex
UL and CSA for use on YA, YS, YA-A, and
YS-A series. Also for use on
YAV and YSV series.
Tooling BURNDY®
Crimpers—Remote Hydraulic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
30
Y60BHU AND
Y60BHUD
HYPRESS™
60 Ton Remote
Power Operated Hydraulic Tools
Single and Double Acting
Hydraulic Tool Designs
The Y60BHU HYPRESS™, single acting, and
Y60BHU-D HYPRESS™, double acting, are
both designed to provide fast, easy operation
plus a durable and substantially longer design
life expectancy. Both Y60BHU and Y60BHU-D
HYPRESS™ tools accommodate the same
“L” dies. The “L” dies are designed for copper
and aluminum code cables and aerial
conductor sizes through 2500 kcmil and will
accommodate ACSR through 2156 (84/19) str.
Five-year limited warranty.
BENEFITS
• Easy to carry with heavy duty handle.
• Easy to remove splices with nest that
pivots open.
• Safety and security is provided with
captive locking pin for nest die.
• Long life expectancy (50,000 cycles)
with heavy duty steel frame.
• Fast easy die changing and secure die
positioning with positive die release
locking pins.
• Faster retraction with double acting
hydraulic system (Y60BHUD).
• Protected male coupler with captive cap.
• Stability is provided with sturdy steel base.
• Easy, less costly repairs with fewer parts
that are easily accessible (example: Bottom
die holder).
• 5-year limited warranty.
Heavy Duty Handle
Positive Push Button
Die Locks And Die
Release
Captive Locking Pin
And Handle For Tool
Nest
Heavy Duty
Steel Frame
10,000 PSI Male
Coupler And Cover
Sturdy Steel Base
Port For Double Acting
Hydraulic System
Nest Hinge Allows
Fully Open Positioning
FEATURES
SPECIFICATIONS
Force developed: 60 tons
Operating pressure: 10,000 psi
Hydraulic oil:
BURNDY®ALFLUID™
Life expectancy: 50,000 cycles min.
Height: 16.62
Weight (less case): 70 lbs.
Shipping weight: 97 lbs.
FOR USE ON
Copper
300 kcmil - 2000 kcmil
Str. Code Cable
Terminals
YA, YA-2N, YAB-4N, YA-L, YA-2LN, YA-LB
Splices
YS, YST, YS-L, YS-T, YSP-T
Aluminum
250 kcmil - 2000 kcmil
Str. Code Cable
Terminals
YA-A
Splices
YS-A, YS-AT
Transmission and Distribution Connectors
Tension Sleeves:
Copper: 1/0 str. - 1000 kcmil
Aluminum: 1/0 str. - 2300 kcmil
ACSR: 1/0 - 2156 (84/19 str.)
Aerial:
Copper: 4/0 str. - 2500 kcmil
Aluminum: 3/0 str. - 2500 kcmil
YTS, YTN, YNS, YNA, YNT, YNTA, YNU,
YDS, YDN, YCS, YCA, YCU
TYPE “L” DIES
For Use With Y60BHU and
Y60BHUD
BURNDY®offers two types of “L” dies. Our
standard width L dies (example: L735).
Wider “L” dies with Indicia marks (example:
L735W). Indicia marks on the die provide the
installer with the start location for the next
overlap crimp con-
sistently on alu-
minum connector
surfaces. Reduces
the number of
crimps and installa-
tion time.
The following dies are available in this series:
L717W L719W
L720W L722W
L724W L725W
L727W L728W
L729W L735W
Standard L Die Wide L Die
BURNDY®Tooling
Crimpers—Remote Hydraulic
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
31
Y46 AND Y46C
HYPRESS™
15 Ton Force Remote Operated
Hydraulic Tool—10,000 PSI
The Y46 standard tool and Y46C rubber cov-
ered tools are lightweight, compact and
versatile with installation dies for both cir-
cumferential and nest-indentor types. Acces-
sories include “U-” die adapter, a cable
cutting die for 1.2diameter non-steel
conductors, plus a lifting eye and universal
hot-stick adapter for overhead line construc-
tion. 5-year limited warranty.
BENEFITS
• Compact “C” shaped head allows easy
placement and removal from continuous
conductor lengths.
• Versatile and economical-HYPRESS™
tools work on all commonly used copper
and aluminum products.
• Dies and adapters lock into or remove
from tool head easily with the positive
push button die locks.
• Safety, strength and high quality is pro-
vided with strong forged steel and preci-
sion machined components.
• Excellent for HYGROUND®compression
grounding applications through 1ground
rods and up to 500 kcmil taps, terminals
and splices.
• Provides UL Listed and CSA Certified
connections when used in conjunction with
listed BURNDY®HYLUG™ terminals and
HYLINK™ splices.
• Y46C has a permanently molded head
of 3/16rubber and includes a separate
molded rubber boot to cover the lower
HYPRESS™ body and hydraulic coupler
for impact protection.
Male Quick
Disconnect
10,000 PSI
Hydraulic Fitting
Forged
Steel
Body
Precision Machined
Steel Components
Strong
Reinforced
Back
Large 2”
Jaw
Opening
Positive
Push
Button
Die Lock
FEATURES
SPECIFICATIONS
Y46 Y46C
Force developed: 15 Tons 15 Tons
Operating pressure:
10,000 psi 10,000 psi
Jaw opening: 22
Maximum width: 4-1/24-3/4
Overall length: 1521-3/4
(incl. boot)
Weight (less case): 16 lbs. 17-1/2 lbs.
Molded Covering: No Yes
FOR USE ON
Connector Conductor
Type Range
Copper Terminals-Grounding to 500 kcmil
#8 AWG str.- YGA, YGHA, YGF
1500 kcmil Terminals-Uninsulated #8 to
Code Cable 1500 kcmil YA, YA-2N, YA-L,
Navy Cables YA-LB, YA-TC, YA-2LN, YAB-4N,
Flexible and
Extra Flexible YAV-L Box, YAV-L, YAV-RS Box,
1/2”-1” Ground Rods YAV-RS, YA-TC-FX
Terminals-Insulated #8 to 2/0
YAEV-L Box, YAEV-L, YAEV-H,
YAEV-RS, YAEV-RH
Splices #8 to 1500 kcmil
YS, YS-T, YS-L, YS-LB, YST,
YSP-T, YGS, YGHS
Taps
YH, YCHC #14 to 1000 kcmil
YC-C to 4/0 AWG
Taps-Grounding to 500 kcmil
YGHC-C, YGHP-C, YGHR-C
Aluminum Terminals
#8 AWG- YA-A, AYP, AYPO
1250 kcmil Splices
Code Cables YS-A, YS-AT, YRB
Taps
YFD, YFN, YFO, YFR
ACSR See Burndy Overhead
Transmission and
Distribution Catalog Module
ACCESSORIES:
Cat. No.
P15K Cutter die max. 1.2dia.
PUADP-1 “U”-die adapter
PT10128 Universal hotstick adapter-Y46
Y46-2 Same as Y46 with Female
coupler
Tooling BURNDY®
Crimpers—Remote Hydraulic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
32
Y45
HYPRESS™
15-Ton Remote Power Operated
Hydraulic Tool—10,000 PSI
The Y45 Series is designed for remote
hydraulic operation. A C-shaped head design
provides easy installation of tap and splice
connectors. The hook style head with
extensive ram travel operates easily on large
distribution and transmission conductors.
Together with accessories, the Y45 Series
tooling may be used on overhead lines. The
small light-weight head design is very adapt-
able for work in underground trenches and
manholes. Uses standard BURNDY®“S”
Dies.
Cat. No. PT6515 is required to use “U-” type
dies in all Y45 variations. Order Head, Hose,
Pump, Dies, and accessories separately.
5-year limited warranty.
SPECIFICATIONS
Y45
Operating pressure:
10,000 psi
Force developed: 15 Tons
Weight (less case): 15-3/4 lbs.
Maximum Width: 7-1/4
Maximum Height: 14-1/4
FOR USE ON
AWG/kcmil Wire Connector
Size Range Type
Tension Sleeves Copper #8 sol. - 500 kcmil
Aluminum #6 sol. - 954 kcmil
ACSR #4 - 795 (26/7)
Taps Aluminum
#14 - 954 (18/1) ACSR
ACSR #6 - 795 (54/7)
Aerial Cable Copper #6 str. - 1500 kcmil
Connectors Aluminum #4 str. - 1000 kcmil
HYGROUND®
Compression Copper #6 - 500 kcmil
Grounding 1/2- 1ground rods
Code Cable
Terminals Copper #8 - 1500 kcmil
and Splices Aluminum #8 - 1000 kcmil
Taps Copper #14 - 1000 kcmil
Aluminum #14 - 900 kcmil
ACCESSORIES:
Cat. No. PT6515
Description:
Adapter for use with “U-”die sets.
Cat. No. PT6545
Description:
Die carrying case for “S” and “P” type dies.
Holds eight (8) die sets.
(Dies sold separately.)
BENEFITS
• Easy connector installation and tool
removal from line conductors with the
open C-shaped head.
• Easily lifted into working position using
lifting eye.
• Easy die changing plus secure die
alignment is provided with the positive
die lock buttons.
• Long life expectancy is provided with fully
protected ram and die buttons.
• Rapid assembly and disassembly is
provided with the quick disconnect
hydraulic coupler.
• Rugged design provides long life
expectancy.
• 5-year limited warranty.
Heavy Duty Reinforced
Forged Steel Body
Quick Disconnect
Hydraulic Fitting
C-Shaped Hook
Style Head
Large Jaw
Opening
FEATURES
PT6545
BURNDY®Tooling
Crimpers—Remote Hydraulic
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
33
Y750BHXT AND
Y750CBHXT RUBBER
COVERED HEAD
HYPRESS™
12-Ton Remote Power Operated
Hydraulic Tool
Conductor Range:
#14 - 750 kcmil Al/Cu
#4 - 556.5 kcmil ACSR
12 ton remote power operated hydraulic tool.
The Y750BHXT HYPRESS™ incorporates a
wide mouth (1.65) C-shaped head for all
compression applications. The hook style
head provides for easy tapping, splicing, and
terminating of overhead lines as well as the
full range of HYGROUND®compression
grounding system connectors, NEC cable
connections and N30 - N650 Navy cable
applications.
All standard BURNDY®“U” dies fit the
Y750BHXT and Y750CBHXT HYPRESS™.
Dies and accessories sold separately.
The Y750CBHXT has a permanently molded
rubber covered head and includes a separate
rubber molded boot that covers the lower
body and hydraulic fitting for tool impact
protection. 5-year limited warranty.
BENEFITS
• Covers a wide range of applications and
provides easy tool removal from
continuous conductors with its C-shaped
head (1.65opening).
• Easy die change out and retention with
exposed positive die lock buttons.
• Uses all standard BURNDY®U-dies.
• Y750CBHXT provides molded rubber
covering on head, body and hose fittings.
• Hot stick adapter sold separately.
• Infinitely rotatable head, so hydraulic
couplers won’t easily loosen.
• 5-year limited warranty.
Remote Head for Use
With “U” Style Dies
“C” - Shaped Head
Quick Disconnect
Hydraulic Fitting
Large 1.65Jaw Opening
to Accommodate
Asymmetrical Connectors
Both Die Release
Buttons Exposed
FEATURES
SPECIFICATIONS
Operating pressure:
10,000 psi
Force developed: 12 tons
Jaw opening: 1.65(42 mm)
Length: 12.8(325 mm)
Weight: 10.3 lbs. (4.7 kg)
Head width: 5.2(132 mm)
FOR USE ON
Tension Sleeves
Copper #8 sol - 500 kcmil
Aluminum #6 sol. - 556.5 kcmil
ACSR #4 - 556.5 kcmil
Taps
Copper #14 solid - 500 kcmil
Aluminum #6 - 500 kcmil
Aerial Cable
Copper #6 - 500 kcmil
Terminals and Splices
Aluminum #8 - 750 kcmil
Copper #8 - 750 kcmil
ACSR #4 - 556 kcmil
HYGROUND®(Compression Grounding)
Copper #6 - 500 kcmil
(cable/ground rod)
Ground Rods 1/2- 1Diameter
ACCESSORIES:
Cat. No. Description
PT29402-1 Adjustable head grip for
joining head to universal
hot sticks.
PT29279-2 Force test gauge for
accurate visual reading of
output force.
PT29291 Die Case
Steel case for storage and
protection of “U” dies.
WIREMIKE Provides quick and easy
identification of commonly
used conductors.
Tooling BURNDY®
Crimpers—Remote Hydraulic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
34
Y35BH HYPRESS™
10,000 PSI
Remote Power Operated
Compression Tools
The Y35BH series remote head is designed
for remote power operation and incorporates
the same C-shaped head as the Y35. The
hook style head with extensive ram travel
provides for easy tapping and splicing of
overhead lines as well as HYGROUND®
compression grounding systems. Uses all
standard BURNDY®“U” dies.
The remote power operated Y35 heads are
available covered with 3/16molded rubber
for tool impact protection.
Order head, hose, pump, dies and acces-
sories separately. Five-year limited warranty.
BENEFITS
• Easy tool removal from line conductor after
compression taps are installed with the
open “C” shaped head.
• Easily lifted into working position using
the lifting eye.
• Easy die changing plus secure die
alignments provided with the positive die
lock buttons.
• Uses all standard BURNDY®“U” dies.
• Long life expectancy is provided with
heavy duty reinforced back.
• Mates with all universal type Hot-stick
tooling.
• Rapid assembly and disassembly is
provided with the quick disconnect
hydraulic fitting.
• Type Y35BH-4 head is covered with
3/16molded rubber.
• 5-year limited warranty.
Heavy-Duty
Reinforced Back
C-Shape Head
Lifting Eye
Positive Die
Lock Buttons
Large Jaw
Opening
Quick Disconnect
Hydraulic Fitting
FEATURES
SPECIFICATIONS
Y35BH Y35BH-4
Operating pressure:
10,000 psi 10,000 psi
Jaw Opening: .95.95
Force developed: 12 tons 12 tons
Weight (less case): 8 lbs. 9 lbs.
Maximum width: 4-3/46
Maximum height: 9-1/410-1/2
Molded covering: —Yes
FOR USE ON
Connector Conductor
Type Range
Tension Sleeves Copper #8 sol. - 500 kcmil
Aluminum #6 sol. - 636 kcmil
ACSR #4 - 556.5 (26/7)
Taps
#14 - 556.5 ACSR (18/1)
Aerial Cable Copper #6 str. - 500 kcmil
Connectors Aluminum #4 str. - 600 kcmil
Code Conductors Copper #8 str. - 750 kcmil Term
(400 kcmil splices)
Aluminum #6 str. - 750 kcmil Term
(400 kcmil splices)
HYGROUND®Copper #6 - 500 kcmil
Compression (cable/cable)
Grounding
Copper #6 - 250 kcmil
(cable/grd. rod)
Ground Rods 1/2- 3/4
Y35BH Variations:
Y35BH Head Only.
Y35H Includes the Y35BH HYPRESS™
head, PT29402-1 universal
hot-stick adapter, and steel
carrying case.
Y35B Includes the Y35BH HYPRESS™
head, PT91 steel reinforced
hydraulic hose and an FP10
foot pump in a steel carrying
case. Note: NOT for use on
energized conductors.
Y35BH-4 Permanent Molded Rubber Head.
The Y35BH-4 is covered with
3/16molded rubber for tool
impact protection (not insulation).
BURNDY®Tooling
Crimpers—Remote Hydraulic
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
35
Y39BH HYPRESS™
10,000 PSI
Remote Power Operated
Compression Tool
The Y39BH Remote Head is designed for
remote power operation and incorporates the
same small head as the Y39. Convenient die
holder with recessed spring latch makes it
easy to remove or lock into position. Dies are
located and held in position with positive
push button die locks. Dies sold separately.
Uses all standard BURNDY®“U” dies.
Five-year limited warranty.
SPECIFICATIONS
Operating pressure: 10,000 psi
Force developed: 12 tons
Weight: 6-1/2 lbs.
Maximum head width: 3-1/8
Minimum height: 9-1/8
FOR USE ON
Copper
#6 AWG - 750 kcmil str.
Code Cable
N30 - N650 Navy Cable
Flexible and Extra Flexible
Terminals—Uninsulated
YA, YA-L, YA-LB, YGH, YGHA
Splices and Tees—Uninsulated
YS, YS-L, YS-LB, YS-T, YSP-T, YST
Copper-AN or AIR
#6 AWG - 4/0 str. Code Cable
AN6 - AN 4/0 Aircraft Cable
Flexible and Extra Flexible
Terminals—Uninsulated
YAV-L Box, YAV-L, YAV-RS Box, YAV-RS
Splices and Tees—Uninsulated
YSV-L Box, YSV-L
Copper-Insulated Terminals
#8 AWG - 2/0 str. Code Cable
AN8 - AN 2/0 Aircraft Cable
Flexible and Extra Flexible
Terminals—Insulated
YAEV-L Box, YAEV-L, YAEV-RS Box,
YAEV-RS, YAEV-RH
Copper - Taps
#12 AWG Solid - 250 kcmil
Taps—YC-C, YGHC-C, YGHP-C, YGHR-C,
YH, YCHC
Aluminum
#8 AWG - 750 kcmil str.
Code Cable
Terminals—YA-A
Splices—YS-A, YS-AT, YRB
Aluminum
#6 str. - 500 kcmil
Taps—YFD, YFN, YFO
BENEFITS
• Easy to work in small tight spaces with
only a 3-1/8wide compression head.
• Easy to locate and hold dies in position
with the positive push button die locks
plus die changing is accomplished easily
without ball checks or set screws.
• Easy to remove or lock into position die
holder with recessed spring latch plus
leather strap to prevent loss.
• Provides UL Listed and CSA Certified
connections when used in conjunction
with listed BURNDY®HYLUG™ terminals
and HYLINK™ splices.
• Uses all standard BURNDY®“U” dies.
• Very versatile tool that is able to work
with 10,000 PSI pumps.
• 5-year limited warranty.
Quick Disconnect
Hydraulic Fitting
Recessed Die
Retainer Spring
Latch
Small 3-1/8”
Wide Head
Positive Push
Button Die
Locks
Leather Die
Retainer Strap
FEATURES
Tooling BURNDY®
Crimpers—Remote Hydraulic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
36
Y644MBH
Dieless HYPRESS™
Remote Operated Hydraulic
Tool—10,000 PSI
The “1” Crimp-Range Taking 11-Ton Force
Hydraulic Remote Tool #6 - 1000 kcmil Cop-
per HYLUG™ Terminals and HYLINK™
Splices #6-1000 kcmil Aluminum HYLUG™
Terminal and HYLINK™ Splices
The “1” Crimp Type Y644MBH Dieless
HYPRESS™ Remote Tool, crimps 195 differ-
ent copper and aluminum HYLUG™ terminals
and HYLINK™ splices, which cover the
breadth of 38 code conductor sizes and 15
Navy cable sizes.
Only one (1) crimp is required for each wire
termination for both long and standard length
barrels on BURNDY®HYLUG™ and
HYLINK™ connectors throughout the entire
conductor range. The Y644MBH dieless
remote head tool operates on 10,000 psi
hydraulic pressure and develops an output
force of 11 tons, the same as the self-
contained Y644M Dieless HYPRESS™. Five-
year limited warranty.
SPECIFICATIONS
Force Developed: 11 Tons
Operating Pressure:
10,000 psi
Head Width: 3.93
Overall Length: 12
Weight (less case): 9-1/2 lbs.
FOR USE ON
AWG/kcmil Wire Connector
Size Range Type
Copper Terminals
#6 - 1000 kcmil YA-L, YA-2LN, YA,
YA-2N, YA-L-2TC,
YAB-4N, YA-L-TC,
YA-2L, YA-4N
Splices
YS-L, YS-T, YS
Aluminum Terminals
#6 - 1000 kcmil YA-A, YA-A-TN
Splices
YS-A
Aluminum HYPLUG™
#6 - 750 kcmil AYP, AYPO
BENEFITS
• Dieless system, eliminates the need to
purchase and maintain dies.
• Easy tool positioning with its infinitely
rotatable head.
• Easy inspection and positive identification
is provided with the BURNDY®logo.
• Five-year limited warranty.
Infinitely Rotatable
Head
Heavy Duty Head
Pivoting Die Nest
FEATURES
The following size HYDENT™ lugs and two way splices,
when crimped with the Y644MBH Dieless HYPRESS™
Tool, produce the following range taking capabilites.
Aluminum Connectors Copper Connectors
Standard Expanded Standard Expanded
Wire Size Wire Range Wire Size Wire Range
#6 AWG #6 AWG #6 AWG #6 AWG
#5 AWG #5-#6 AWG #5 AWG #5-#6 AWG
#4 AWG #4-#6 AWG #4 AWG #4-#6 AWG
#3 AWG #3-#6 AWG #3 AWG #3-#6 AWG
#2 AWG #2-#6 AWG #2 AWG #2-#6 AWG
#1 AWG #1-#2 AWG #1 AWG #1-#6 AWG
1/0 AWG 1/0-#1 AWG 1/0 AWG 1/0-#6 AWG
2/0 AWG 2/0-#1 AWG 2/0 AWG 2/0-#4 AWG
3/0 AWG 3/0-#1 AWG 3/0 AWG 3/0-#2 AWG
4/0 AWG 4/0-#1 AWG 4/0 AWG 4/0-#1 AWG
250 kcmil 250-1/0 AWG 250 kcmil 250-1/0
300 kcmil 300-2/0 AWG 300 kcmil 300-2/0
350 kcmil 350-3/0 AWG 350 kcmil 350-3/0
400 kcmil 400-4/0 AWG 400 kcmil 400-4/0
500 kcmil 500-4/0 AWG 500 kcmil 500-4/0
600 kcmil 600-250 kcmil 600 kcmil 600-250
750 kcmil 750-500 kcmil 750 kcmil 750-500
1000 kcmil 1000-750 kcmil 800 kcmil 800-500
1000 kcmil 1000-750
BURNDY®Tooling
Crimpers—Remote Hydraulic
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
37
4-POINT®
Y81KFTMBH
Dieless HYPRESS™
Remote Operated Dieless
Hydraulic Tool—10,000 PSI
#8 - 1000 kcmil Copper
HYLUG™ Terminals and
HYLINK™ Splices
#8 - 750 kcmil Aluminum
HYLUG™ Terminals and
HYLINK™ Splices
The Y81KFTMBH 4-POINT®dieless
HYPRESS™ is a remote powered 6 ton
hydraulic crimping tool for use on a wide
variety of terminal and splice compression
applications. The Y81KFTMBH incorporates
a dieless latch style head that provides easy
tool removal from continuous conductor runs
and eliminates the need to purchase and
maintain dies. The Y81KFTMBH dieless
remote head tool operates on 10,000 psi
hydraulic pressure and develops an output
force of 6 tons, the same as the self contained
Y81KFTMBH. The result is easy termination
and splicing using BURNDY®HYLUG™ and
HYLINK™ terminals and splices.
The Y81KFTMBH is supplied with a canvas
bag and quick connect fittings and comes
complete with a 5-year limited warranty.
Y81KFTMBH dieless HYPRESS™ Range
Taking Capabilities: The Y81KFTMBH pro-
vides range taking capabilities that is UL and
CSA Listed for Copper (Code, Compact and
Flex) and Aluminum (Code and Compact)
conductors when used in conjunction with
BURNDY®HYLUG™ terminals and
HYLINK™ splices. See chart for connector,
conductor and range taking combinations.
Features and Benefits
• Dieless installation system.
Eliminates the need to purchase and
maintain dies.
• UL Listed and CSA Certified with Range
Taking Capabilities
Provides the installer with UL Listed and
CSA Certified crimps with Range Taking
Capabilities when used in conjunction
with BURNDY®HYLUG™ Terminals and
HYLINK™ Splices.
• Flip top head design.
For easy loading and removal of
installed terminals and splices, saving
time.
• Incorporates Parker type quick connect
couplers.
Eases installation time.
• Audible pressure “pop-off” valve and die
embossment providing 360° inspectability.
Assures proper crimps with both
audible and visual indicators for the
installer.
• 5-year limited warranty on tool.
Customer satisfaction and support.
SPECIFICATIONS
Output Force: 6 tons (12,000 lbs.)
(5.4 Metric Tons)
Weight: 8.5 lbs. (3.86 kg)
Overall Length: 13.9 in. (354 mm)
Head Width: 5.4 in. (138 mm)
Operating Pressure: 10,000 psi
(68.9 MPa)
FOR USE ON
Copper, Aluminum, Compressed,
Compact, Stranded, Solid and Flex
Conductors.
Installs Splices, Taps and Terminations:
#8 - 1000 kcmil Copper (YA, YA-L, YS,
YS-L, YS-T, Y-R )
#8 - 777.7 (750 Nominal Flex Wire Size)
kcmil Flex (YA-FX, YAV, YA-L-FX, YS,
YSV-FXB)
#8 - 750 kcmil Aluminum (YA-A, YS-A)
#8 - 750 kcmil Aluminium Pin Adapters
(AYP, AYPO)
Dieless
System
Pivoting
Nest Die
Quick Disconnect
Male Coupler
Audible “Pop-Off” Pressure
Relief Valve
Locking Latch Pin
Tooling BURNDY®
Crimpers—Remote Hydraulic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
38
4-POINT®
Y4PC834MBH
Dieless HYPRESS™
Remote Operated Dieless
Hydraulic Tool—10,000 PSI
The Y4PC834MBH 4-POINT®C-head dieless
HYPRESS™ is a remote powered 6-ton
hydraulic crimping tool for use on a wide
variety of tap, termination, and splice com-
pression applications. The dieless capability of
this tool eliminates the need to purchase or
maintain additional dies. The Y4PC834MBH
incorporates a C-shaped head design making
it ideal for crimping in tight areas and is easily
removed from continuous conductor runs. The
head rotates 360º and is mated to a patented
rapid advance pump. The Y4PC834MBH
weighs only 8.35 pounds and delivers 6 tons
of crimping force. The result allows for easy
tap, termination and splicing of compression
connectors.
The Y4PC834MBH is supplied with a canvas
bag, quick connect fittings and comes with a
5-year limited warranty.
The Y4PC834MBH provides range taking ca-
pabilities that are UL Listed and CSA Certified
for Copper (Code, Compact and Flex) and Alu-
minum (Code and Compact) conductors when
used in conjunction with BURNDY®HYLUG™
terminals and HYLINK™ splices as listed on
page C-7 in the Master Catalog.
SPECIFICATIONS
Output Force: 6 Tons (5.4 Metric
Tons)
Weight: 8.35 lbs (3.7 kg)
Length: 13.9 in (354 mm)
Width: 5.4 in (178 mm)
FOR USE ON
Copper, Aluminum, Compressed, Com-
pact, Stranded, Solid and Flex Conductors
Installs Splices, Taps and Terminations:
#8 - 1000 kcmil Copper (YA, YA-L)
#8 - 500 kcmil Copper (YS, YS-T, YS-L,
Y-R)
#8 - 777 (750 Nominal Flex Wire Size)
kcmil Flex ((YA-FX, YAV, YA-L-FX)
#8 - 535 (500 kcmil nominal flex wire size)
kcmil flex (YS, YS-LB, YSV-FXB)
#8 - 750 kcmil Aluminum (YA-A)
#8 - 350 kcmil Aluminum (YS-A)
#8 - 750 kcmil Aluminum Pin Adaptors
(AYP, AYPO)
Features and Benefits
Dieless installation system
Eliminates the need to purchase and
maintain dies.
UL Listed and CSA Certified with range
taking capabilities
Provides the installer with a UL Listed
and CSA Certified crimps when used in
conjunction with BURNDY®HYLUG™
and HYLINK™ compression connectors.
C-shaped head design
For easily removing tool from continuous
run conductors — simply slide the
opening of the head off the conductor.
Also ideal for use in tight or constrained
spaces.
Visual 360° inspectability
Assures proper crimps with visual
indicators for the installer.
5-year limited warranty
Customer satisfaction and support.
C-SHAPED
HEAD
360º HEAD ROTATION
SO HYDRAULIC COUPLERS
WONT LOOSEN
MALE QUICK
DISCONNECT 10,000 PSI
HYDRAULIC COUPLER
FOUR POINTS OF
CONTACT ON EACH
CONNECTION
BURNDY®Tooling
Crimpers—Remote Hydraulic
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
39
Y34BH
HYPRESS™
Remote Operated Hydraulic
Tool—10,000 PSI
9 ton remote power operated hydraulic tool.
The Y34BH HYPRESS™ tool is designed for
remote hydraulic power operation. Its new
10,000 PSI operating pressure makes it easily
adaptable to most remote power systems. Its
small C-shaped head is light-weight, compact
and with a relatively large jaw opening ideally
suited for NETWORK UNDERGROUND
systems. The tool comes standard with
permanent molded head with 3/16” rubber
and includes a separate molded rubber boot
that covers the lower body and hydraulic cou-
pler for tool impact protection. Together, with
other BURNDY®hydraulic accessories, the
Y34BH HYPRESS™ tool may be used on
lines. The Y34BH-1 has a ten foot non-
conductive 10,000 PSI hose attached at the
factory. The Y34BH Series tool has a 5-year
limited warranty.
BENEFITS
• Allows for easy placement and removal
from continuous conductor lengths.
• Long life.
• Fast ram retraction.
• Molded rubber covering on head, body,
and hose fittings.
• Standard operating pressure.
• Ease in handling.
• Greater reliability.
• Reduced tool life cycle cost.
• 5-year limited warranty.
Molded Rubber
Covering
Compact “C” Shaped
Forged Head
Molded Rubber Boot
Lightweight DesignAccommodates “B” Dies
Heavy Duty Return
Spring
Operates On Standard
10,000 PSI Pumps
FEATURES
SPECIFICATIONS
Operating pressure: 10,000 psi
Jaw opening: 1-1/2
Max force generated:
9 Tons
Head and body rubberized
Accommodates “B” dies
Head length: 11-1/2
Overall dimensions: 16-3/4(incl. boot)
Total weight: Approx. 8 lbs.
FOR USE ON
• Copper: #4-500 kcmil str.
Welding Cable: 350 kcmil
N40 to N500 Navy Cable
Flexible and Extra Flexible
#4 to 4/0 Aircraft Cable
HYLUG™: Terminals-Uninsulated
HYLINK™: Splices and Tees-Uninsulated
• HYCRAB™: BURNDY®Network Connector System.
Copper: #4-500 kcmil str.
Aluminum: #6-300 kcmil
Maximum Conductor
Installation Die Size
Nest Indentor Copper Aluminum
B4CD Y34PA #6 Str.
B1CD Y34PA #4 Str.
B26D Y34PA #2 Str.
B26D Y34PR-5 #1 Str.
B27D Y34PR-5 1/0 Str.
B29D Y34PR-5 2/0 Str.
B30D Y34PR-5 3/0 Str.
B31D Y34PR-5 4/0 Str.
B32D Y34PR-5 250 kcmil
No die req’d. Y34PR-11 300 kcmil
Maximum Conductor
Installation Die Size
Nest Indentor Copper Aluminum
B4CD Y34PR #4 Str.
B2CD Y34PR #2 Str.
B1CD Y34PR #1 Str.
B25D Y34PR 1/0 Str.
B26D Y34PR 2/0 Str.
B27D Y34PR 3/0 Str.
B28D Y34PR 4/0 Str.
B29D Y34PR 250 kcmil
B30D Y34PR 300 kcmil
B31D Y34PR 350 kcmil
No die req’d. Y34PR 500 kcmil
Tooling BURNDY®
Crimpers—Remote Hydraulic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
40
Y29BH
HYPRESS™
Remote Operated Hydraulic
Tool—6,000 PSI
4.5 Ton remote power operated hydraulic tool.
The Y29BH HYPRESS™ tool is designed for
remote hydraulic power operation. Its small,
“C” shaped head is lightweight, designed for
use in confined areas, where visibility and
space is limited. Accommodates D-(series)
nest dies and Y29-(series) indentor dies, for
use with code or flex connector/conductor
applications. Ideal for OEM applications. Dies
sold separately. The Y29BH has a 5-year
limited warranty.
SPECIFICATIONS
Operating Pressure: 6,000 psi
Height: 3
Length: 10.75(including
coupler fitting)
Head Width: 1.15
Jaw Opening: 1.2
Weight: 5 lbs.
Output Force: 4.5 tons (9000 lbs)
Crimp Type: Nest/Indentor
FOR USE ON
Copper #8 - 4/0 AWG, Code/Flex
Nylon Insulated Lugs
(Connectors meet MIL-T-7928 requirements)
• YAEV-L, YAEV-H, YAEV-RS, YAEV-RH
Non-Insulated Lugs
(Connectors meet MIL-T-7928 requirements)
• YAV-L, YAV-R, YAV-RS
Non-Insulated Splices
(Type YSV-L connectors UL Listed, CSA
Certifed)
• YSM, YSV-L
(Consult “Section B” of Catalog for detailed
connector descriptions)
BENEFITS
• Easy placement/removal on continuous
conductor lengths.
• Lightweight, portable head design
• Companion tool of Y29NC pneumatic
HYPRESS™.
• Installs a wide variety of lugs and splices
• Ideal for AN, Flex and Code conductor
terminations.
• 5-year limited warranty.
Nest Die
Location Ram Fully
Extended Operating
Pressure Label
Hydraulic
Coupler
Indentor
Die Location
‘C’ Shaped Head
FEATURES
Uninsulated Maximum Insulated
Connectors Conductor Connectors
NEST IND. SIZE NEST IND
DV8L-1 Y29PL #8 AWG DEV8L Y29PLE-1
DV6L Y29PL #6 AWG DEV6L Y29PLE-1
DV4L Y29PL #4 AWG DEV4L Y29PLE-1
DV2L Y29PL #2 AWG DEV2L Y29PLE
DV1L Y29PL #1 AWG DEV1L Y29PLE
DV25L Y29PL 1/0 AWG DEV25L Y29PLE
DV26L Y29PL 2/0 AWG DEV26L Y29PLE
BURNDY®Tooling
Crimpers—Mechanical and Ratchet
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41
Y10D
HYTOOL™
Two Tools in One—
#22 - 10 AWG Nylon
Insulated Connectors,
#22 - 10 AWG Uninsulated
Connectors
Hand-held plier type tool that will install #10 -
22 AWG nylon insulated and uninsulated
terminals and splices, with a precision
machined wire cutter for aluminum and cop-
per wire in the nose of the tool. Long handles
provide greater mechanical advantage.
5-year limited warranty.
SPECIFICATIONS
Length: 9-3/4
Weight: 13.5 oz.
FOR USE ON
#10 - 22 AWG Nylon Insulated Terminals
Box Cat. Types Bulk Cat. Types
TN YAES
TN-F YAES-E
YAE-N BOX YAE-N
YAE-N-F BOX YAE-N-F
YAE-Z BOX YAE-Z
YAEV BOX YAEV
#10 - 22 AWG Nylon Insulated Splices
Box Cat. Types Bulk Cat. Types
SN YSE-HN *
SNM YSES
YSE-H BOX * YSE-H *
#10 - 22 AWG Uninsulated (Bare) Terminals
Box Cat. Types Bulk Cat. Types
TYAD
T-F YAD-F
YAV BOX YAV
YAV-T-F BOX YAV-T-F
YAV-H BOX * YAV-H *
YAV-H-F BOX * YAV-H-F *
YAV-Z BOX YAV-Z
#10 - 22 AWG Uninsulated (Bare) Splices
Box Cat. Types Bulk Cat. Types
YSV BOX YSV
YSV-H BOX * YSV-H *
BENEFITS
• Easy wire cutting with precision machined
cutting blade.
• Save time, money and lower installed
costs with one tool for both nylon insulated
and uninsulated (bare) connectors.
• Easy tool operation out of the carton.
No need to break in the tool prior to
actual usage.
• A heavy duty forged steel tool, that has
a rust resistant finish will provide a long
durable life.
BENEFITS (Continued)
• Easier crimping on #22-10 bare and nylon
insulated connectors because of the
longer handles that provides greater
mechanical advantage.*
• Comfort grip handles fit hands comfortably
helping make the tool easy to use.
• Provides UL Listed and CSA Certified
connections when used in conjunction
with listed BURNDY®HYLUG™ terminals
and HYLINK™ splices.
• 5-year limited warranty.
* Conductor crimp only.
Features
Comfort
Grip Handles
Ready To Use
Lubricated Pivot
Heavy Duty
Forged Steel
Precision
Machined
Wire Cutter
Long Handles
For Greater
Mechanical
Advantage
Rust Resistant Finish #22-10
Uninsulated
(Bare)
#22 - 10
Nylon
Insulated
Tooling BURNDY®
Crimpers—Mechanical and Ratchet
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
42
Y10-22
HYTOOL™
#22 - 10 AWG Insulated
Connectors,
#22 - 10 AWG Uninsulated
Connectors
Hand-held plier type tool to install #10 - 22
AWG insulated and uninsulated terminals and
splices with a wire cutter in the nose of the
tool. Will strip #10 - 22 AWG wire and cut
common size mild steel and non-ferrous
screws. 5-year limited warranty.
SPECIFICATIONS
Length: 8-5/8
Weight: 11 oz.
FOR USE ON
#10 - 22 AWG Nylon Insulated Terminals
Box Cat. Types Bulk Cat. Types
TN YAES
TN-F YAES-F
YAE-N BOX YAE-N
YAE-N-F BOX YAE-N-F
YAE-Z BOX YAE-Z
YAEV BOX YAEV
#10 - 22 AWG Nylon Insulated Splices
Box Cat. Types Bulk Cat. Types
SN YSE-HN *
SNM YSES
YSE-H BOX *YSE-H *
#10 - 22 AWG Vinyl Insulated Terminals
Box Cat. Types Bulk Cat. Types
TP BA
TP-F BA-EF
TP-Z BA-EZ
#10 - 22 AWG Vinyl Insulated Splices
Box Cat. Types Bulk Cat. Types
SP BS
#10 - 22 AWG Uninsulated (Bare) Terminals
Box Cat. Types Bulk Cat. Types
TYAD
T-F YAD-F
YAV BOX YAV
YAV-T-F BOX YAV-T-F
YAV-H-F BOX * YAV-H-F *
YAV-Z BOX YAV-Z
#10 - 22 AWG Uninsulated (Bare) Splices
Box Cat. Types Bulk Cat. Types
YSV BOX YSV
YSV-H BOX * YSV-H *
BENEFITS
• Easy wire cutting with anvil type wire
cutter design.
• Crimps full range of insulated terminals
and splices #22 - 10 AWG.
• Cut off dies for common size mild steel
and non-ferrous screws.
• Crimps full range of uninsulated terminals
and splices #22 - 10 AWG.
• Full range insulation strippers for wire sizes
#22 - 10. One step stripping.
• Comfort grip handles fit hands comfortably
helping make the tool easy to use.
• 5-year limited warranty.
* Conductor crimp only.
Features
Wire Cutters One Step Individually
Sized Wire Strippers
Screw and
Bolt Cutters
#12 - 10 Insulated
Color Code Yellow
Wire Cutter
#22 - 14 Insulated
Color Code
Red & Blue
#22 - 10
Uninsulated
Comfort Grip
Plastic Handles
BURNDY®Tooling
Crimpers—Mechanical and Ratchet
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YF-TOOL
Installation Ratchet Tool
for Bare and Insulated
Ferrules
For Use On Copper Ferrules
These tools have been specifically designed
to work with both the insulated and uninsu-
lated ferrules type YF. Unless otherwise noted,
the tools have a trapezoidal crimp type.
YF2610TOOL, YF2210TOOL, and
YF1006TOOL have multiple grooves for
range capacity.
YF2214TOOL has one groove to accept
22-14 AWG range.
Catalog Number Capacity Crimp Profile Weight Handle Color
YF3206TOOL 32-6 AWG Square 1.10 lbs Black/Orange
YF2610TOOL 26-10 AWG Trapezoidal 1.02 lbs Blue
YF2214TOOL 22-14 AWG Trapezoidal 1.05 lbs Red
YF2210TOOL 22-10 AWG Trapezoidal 1.05 lbs Red
YF1006TOOL 10-6 AWG Trapezoidal 1.05 lbs Red
YF0801TOOL 8-1 AWG Trapezoidal 1.80 lbs Red
YF0401TOOL 4-1 AWG Trapezoidal 1.50 lbs Red/Blue
YF/03/0TOOL 1/0-3/0 kcmil Trapezoidal 1.80 lbs Red
YF4/0250TOOL 4/0-250 kcmil Trapezoidal 1.80 lbs Red
Features and Benefits
• Ergonomic handle design to help ease
installer fatigue
• Release mechanism
• Low handle force required
YF4/0250TOOL
Tooling BURNDY®
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Y8MRB-1
HYTOOL™
#22 - 8 AWG
Hand-held full cycle ratchet tool for #8-22
AWG uninsulated terminals and splices. Full
cycle feature builds in reliability and removes
the human factor from the finished instal -
lation. 5-year limited warranty.
SPECIFICATIONS
Length: 9-1/2
Weight: 1.21 lbs.
FOR USE ON
BOX CAT. TYPES BULK CAT. TYPES
Uninsulated Terminals
TYAD
T-F YAD-F
YAV BOX YAV
YAV-L BOX YAV-L
YAV-T-F BOX YAV-T-F
YAV-Z BOX YAV-Z
Uninsulated Splices
YSV BOX YSV
YSV-L BOX YSV-L
BENEFITS
• One tool to accommodate #22 - 8 AWG.
• Lightweight.
• Full cycle ratchet for positive crimping.
• Inspection (PG) gauges available to check
each groove.
Groove Gauge#
#18 PG395-1
#14 PG396-1
#10 PG397-1
# 8 PG398-1
• Each indentor has its own identifying mark
for inspectability.
• Jaw opening orientation, molded finger
and palm grips and the easy reach frame
minimize user fatigue.
Features
Full Cycle
Ratchet
Mechanism
Emergency
Release
Comfort Grips
Molded Finger Grips
Steel
Body
Nest/Indentors
Size Range
#22 - 8 AWG
BURNDY®Tooling
Crimpers—Mechanical and Ratchet
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45
MR8
HYTOOL™
Full Cycle Ratchet Hand Tools
The HYTOOL™ Type MR8 series incorporates
a full cycle ratchet mechanism that provides a
complete, positive crimp each time. Once
started the ratchet mechanism does not allow
the handles to be opened until after the full
ratcheting cycle is completed. This provides
for a completed crimp before a connector can
be removed from the tool. The MR8 series of
tools are specifically designed with the ratchet
mechanism completely inside the body of the
tool without a path to reach and defeat the
mechanism. This permits the tools to be used
in the most critical applications including nu-
clear-class 1E terminations, heavy duty in-
dustrial, utility generation, OEM, aircraft, and
other applications where a dependable elec-
trical termination is needed. 5-year limited
warranty.
SPECIFICATIONS
Length: 10-1/2
Weight: 1-1/2 lbs.
FOR USE ON
Connectors
AWG Box Bulk
Size Catalog Catalog
Tool Range Types Types
MR8-1A #10 - 22 AN INSULUG™ YAE
Copper Cable
MR8-9Q #8 - 18 AN
Copper Cable YAV BOX YAV, YSV
#10 - 22 AWG YSV BOX YAD,
Sol. Cable T YAD-F
#8 - 22 Str. AWG T-F
Cable
MR8-33S-1 #10 - 18 YSE BOX YSE
MR8-33T-1 MIL-W-5086 YSE-H BOX YSE-H
Str.
MR8-G96 #14 - 22 TP BA
MR8-G98 #10 - 22 YAV, T YAD, YAV
BENEFITS
• Lightweight aluminum permits easier
continuous usage.
• One tool to accommodate #22 - 10 AWG.
• Easy groove identification with
color-coded dies.
• Long life expectancy with fully protected
ratchet mechanism.
• Easy one-hand tool operation with long
handle length for greater mechanical
advantage.
• 5-year limited warranty.
Features
Long Handles
Provide Greater
Mechanical Advantage
Adjustable Stop
For Terminals
Lowers For Splices
Color Coded
Die Grooves
Reinforced Heavy
Duty Back
High Strength
Aluminum Body
Fully Protected
Ratchet Mechanism
Tooling BURNDY®
Crimpers—Mechanical and Ratchet
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
46
MRE10-22B,
MRE10-22NV
HYTOOL™
Ergonomic Full Cycle Ratchet
Hand Tools
MRE10-22B — #10 - #22
Uninsulated Terminals and
Splices
MRE10-22NV — #10 - #22
Nylon and Vinyl Insulated
Terminals and Splices
The MRE10-22B and MRE10-22NV er-
gonomic full cycle ratchet tools provide a
complete positive crimp each time. The
ergonomic comfort grip handles reduce oper-
ator fatigue during continuous use. Once
started, the ratchet mechanism does not allow
the handles to be opened until the full ratchet-
ing cycle is completed, unless the operator
actuates the emergency release lever. This
provides for a completed crimp before a
connector can be removed from the tool. The
MRE10-22B crimps uninsulated (bare) termi-
nals and splices ranging from #10 AWG - #22
AWG; the MRE10-22NV crimps nylon and
vinyl terminals and splices ranging from #10
AWG - #22 AWG. The dies are color coded
and stamped with the conductor size to pro-
vide an easy match of the die and proper
BURNDY®terminal or splice. Each tool comes
complete with a 5-year limited warranty.
SPECIFICATIONS
Tool Weight: 1.3 lbs
Length: 10.5
Width: 3
Warranty: 5 years
FOR USE ON
MRE10-22B for uninsulated (bare) terminals
and splices #22 - #10 AWG
BURNDY®Connector Family:
T- (YAD-), T-F (YAD-F), YAV-, YAV-H, YAV-R,
YAV-T-F, YAV-H-F, YAV-Z, YSV, YSV-H
Die Inspection Gauges:**
#22 - #14 AWG: PG-403-2R
#12 - #10 AWG: PG-403-1R
MRE10-22NV for nylon and vinyl insulated
terminals and splices #22 - #10 AWG
BURNDY®Connector Family:
TP- (BA-), TP-F (BA-EF), TP-Z (BA-EZ),
TP-LF (BA-EL), SP (BS), TN- (YAES-), TN-F
(YAES-F), SNM* (YSES)*, YAE-N-, YAE-N-F,
YAE-Z, YSE-HN, YSE-H, YAEV- (*excludes
#10 size)
Die Inspection Gauges:**
#22 - #18 AWG (Red): PG-406-1
#16 - #14 AWG (Blue): PG-407-1
#12 - #10 AWG (Yellow): PG-408-1
**Die Inspection Gauges are sold separately
Features and Benefits
Ergonomic hand tools for crimping
insulated and uninsulated terminals and
splices
Overmolded comfort grip handles reduce
fatigue during continuous use
Easy groove identification with color coded
dies
Full cycle ratchet tool to assure properly
crimped connections
Emergency release mechanism allows tool
to open in case of misalignment or
mistaken die choice
Stop plate ensures proper location of
terminals for consistent reliable connection
every time
UL Listed/CSA Certified connections when
used with recommended BURNDY®
terminals and splices
Two tools accommodate nylon, vinyl and
uninsulated terminals and splices #22 AWG
- #10 AWG
5-year limited warranty
Spring Loaded Handles
6 Ton Output Force
Overmolded Comfort
Grip Handles
Full-Cycle Ratchet
Mechanism
Color Coded Die
Grooves
Connector Stop
Plate
High Strength
Steel Alloy Frame
BURNDY®Tooling
Crimpers—Mechanical and Ratchet
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
47
MR15, MR18, MR20
HYTOOL™
Full Cycle Ratchet Hand Tools
The Types MR15, MR18 and MR20 series
HYTOOL™ incorporate a full cycle ratchet
mechanism that provides a complete, positive
crimp each time. Once started the ratchet
mechanism does not allow the handles to be
opened until after the full ratcheting cycle is
completed, unless the user actuates the
emergency release lever. This provides for a
completed crimp before a connector can be
removed from the tool.
FOR USE ON
MR15 Vinyl Insulated Terminals and
Splices (Wire Range 22 - 10 AWG)
Vinyl Terminals Vinyl Splices
TP BA SP BS
TP-F BA-EF
TP-Z BA-EZ
TP-LF BA-EL
MR18 Nylon Insulated Terminals and
Splices
Nylon Terminals Nylon Splices
TN SN
TN-F SNM
YAES YSE-HN
YAES-F YSES
MR20 Uninsulated Terminals and Splices
Terminals Splices
T YAD-F YSV
T-F YAV-H* YSV-H*
YAV YAV-H-F*
YAD
YAV-T-F
*Conductor crimps only.
BENEFITS
• UL Listed for use with BURNDY®
connectors.
• Fully ratcheted tool to assure properly
crimped connections.
• Easy groove indentification with color
coded dies.
• Maximum crimping comfort grips.
• Compact, narrow nose to work in confined
areas.
• 5-year limited warranty.
Features
Heavy Duty Forged
Steel Frame
Emergency Release
Permanent Die Sets
Comfort Grip Handles
Full Cycle
Ratchet Mechanism
MR15,
MR18,
MR20
SPECIFICATIONS
Length: 8.86
Weight: 1.10 lbs.
Open: 5.90
Closed: 2.50
Wire Range: #22-10 AWG
Tooling BURNDY®
Crimpers—Mechanical and Ratchet
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
48
MR4C
Full Cycle Ratchet Hand Tool
For #9 - 4 AWG Uninsulated
Terminals and Splices
Hand-held full cycle ratchet tool for #9-4 AWG
uninsulated terminals and splices. Full cycle
feature builds in reliability and removes the
human factor from the completed installation.
Long handles provide greater leverage.
5-year limited warranty.
SPECIFICATIONS
Length: 11-3/4
Weight: 2-1/4 lbs.
FOR USE ON
Terminals YAV-L
YA-L
Splices YSV
YSM
YS-L
BENEFITS
• High strength aluminum body.
• Fully protected ratchet mechanism.
• Reinforced heavy duty back.
• Long handles provide greater mechanical
advantages.
• Lightweight aluminum permits easier
continuous usage.
• One tool to accommodate #9 - 4 AWG.
• Inspection (PG) gauges available to check
each groove.
Groove Gauge#
9-8 - PG121-1
6- PG125-1
4-PG133-1
• Spring loaded indentor jaw holds
connector in groove prior to crimping
or ratchet engaging.
• 5-year limited warranty.
Features
Full Cycle
Ratchet
Mechanism
Spring Loaded
Indentor Holds
Connector
Reinforced
Heavy Duty
Alum. Back
Long Handles
BURNDY®Tooling
Crimpers—Mechanical and Ratchet
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
49
Y1MRTC
HYTOOL™
#8 – #1 Copper HYDENT™
Terminals, Splices, and #6 – #6
Thin-Wall C-Taps
Type Y1MRTC mechanical full cycle ratchet
HYTOOL™ will accommodate copper com-
pression HYDENT™ connectors for #8
through #1 code conductor, #8 through #2
Class I flexible strand copper conductor, and
#2 solid. The color coded die wheel rotates to
provide a proper match of the die and color
coded connector. The die index is embossed
on the crimped connector for permanent
inspectability. A ratchet mechanism assures
the tool must complete a full cycle before
releasing.
BENEFITS
• Rotating die is color coded to match color
coded connectors
• Die index embossment allows permanent
inspectability of installed connectors to
ensure consistently reliable and
dependable connections.
• Molded comfort grips reduce fatigue
during continuous use.
• Ratchet mechanism assures a complete
crimp every time.
• Emergency release mechanism allows tool
to be removed from connector in case of
mistaken die choice or to reposition tool.
• 5-year limited warranty.
SPECIFICATIONS
Length: 9.875
Height: 2.72(closed)
Width: .73
Weight: 1.7 lbs.
Wire Range: #8-#1 code conductor,
#8-#2 Class I Flex,
#2 Solid
Up to #6-#6 (Brown)
type “YC-L C-TAP”
Cu Lug and Splice Connectors
# of Crimps
Connector Die Per Barrel
Copper Catalog Index # Length
Wire Size Types (Color) Std Long
YA8C-
# 8 AWG YS8C- 49
Code & Flex YAV8C- (Red) 12
YSV8C-
#6 AWG YA6C-
Code YS6C- 7
#6 AWG YAV6C- (Blue) 12
Code & Flex YSV6C-
#4 AWG YA4C-
Code YS4C- 8
#4 AWG YAV4C- (Grey) 24
Code & Flex YSV4C-
#3 AWG YA3C- 9
#2 Sol. YS3C- (White) 24
#2 AWG YA2C-
Code YS2C- 10**
#2 AWG YAV2C- (Brown) 24
Code & Flex YSV2C-
#1 AWG YA1C- 11**
Code YS1C- (Green) 24
** Die Index 10 (Brown Die) and 11 (Green Die) use the same
die wheel crimp groove.
Y1MRTC
Wire Range: #8 - #1 AWG Class B,
#8 - #2 Class I Flex.
#2 Solid & #3 Stranded
Y1MRKIT
Kit Contains:
Y1MRTC Full-cycle Ratchet Tool
Sturdy Metal Carrying Case
Terminals:
YA8CL, YA8CL1, YA6CL,
YAV6CLTC14FX, YA4CL,
YAV4CLTC14FX, YA2CL,
YAV2CLTC516FX, YA1CL
Splices:
YS8CL, YS6CL, YS4CL,
YS2CL, YS1CL
Y1MRTCKIT
Kit Contains:
Y1MRTC Full Cycle Ratchet Tool
Sturdy Metal Carrying Case
Terminals:
YA8CL2TC14, YA8CL2TC38,
YA6C2TC38, YA6CL2TC14,
YA6CL2TC14E1, YA6CL2TC14E2,
YA6CL2TC38, YAV6CL2TC14E2FX,
YAV6CL2TC14FX, YA4CL2TC14,
YA4CL2TC38, YA3C2TC38,
YA2C2TC38, YA2CL2TC38,
YA2CL2TC14
Thin-Wall C-Taps:
YC4L12
Cu C-Tap Connectors
Wire Size Cu Str.
Catalog
AWG
Die Index #
# of
Number Run Tap (Color) Crimps
14 16-14
YC10L12 12 16-14 49 1
10 16 (Red)
10 10 7
YC8L12 8 12 (Blue) 1
8 10-8 8
YC6L12 6 12-10 (Grey) 1
68-6 10
YC4L12 5,4 12-8 (Brown) 2
Die Index Number Embossment on Connector after Crimp for
inspection verification.
FOR USE ON
Tooling BURNDY®
Crimpers—Mechanical and Ratchet
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
50
M8ND
HYTOOL™
Full Cycle Ratchet Hand Tool
#8 - 26 AWG Terminals
and Splices
Hand-held full cycle ratchet tool for #8 - 26
AWG terminals and splices. Full cycle feature
builds in reliability and removes the human
element from the completed installation.
Long handles provide greater leverage. 5-year
limited warranty.
SPECIFICATIONS
Length: 10-3/4
Width: 1-3/4
FOR USE ON
Terminals
YAD BA-E
YAD-F BA-EF
YAE BA-ES
YAE-F BA-EZ
YAE-Z BA-EL
YAES
YAEV-H
YAEV-L
YAV
YAV-F
YAV-H
YAV-H-F
Splices
YSV YSM
YSV-H YRV-L
BENEFITS
• Fully protected ratchet mechanism.
• Reinforced heavy duty back.
• Long handles provide greater mechanical
advantages.
• Uses all standard BURNDY®“N” dies.
• Easy groove identification with color-
coded dies.
• 5-year limited warranty.
Features
Removable Die Sets
Long Comfortable Handle
Full Cycle
Ratchet
Mechanism
BURNDY®Tooling
Crimpers—Mechanical and Ratchet
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
51
MRC840 AND
MRC840AL
HYTOOL™
Hand-Operated Tool
#8 - 4/0 AWG Non-Insulated
Copper and Aluminum
Terminals and Splices
The MRC840 Mechanical Rotating Crimp tool
will accommodate BURNDY®copper com-
pression YA and YS series of HYLUG™ and
HYLINK™ terminals and splices from
#8 - 4/0 AWG stranded copper conductor.
The MRC840AL Mechanical Rotating Crimp
tool for Aluminum HYLUG™ and HYLINK™
terminals and splices from #8 - 4/0 AWG
aluminum and copper conductors. Butting
steel jaws and over center cam action assure
full crimp force.
The rotatable die wheel is color-coded and
stamped with the conductor size to provide
an easy match of the die and color-coded
BURNDY®HYDENT™ terminals and splices.
YA, YS, YA-A and YS-A series of copper and
aluminum terminals and splices are UL Listed
when installed with these tools. Each tool
comes complete with a 5-year limited
warranty.
SPECIFICATIONS
Length: 26
Height: 8
Weight: 8-1/4 lbs.
FOR USE ON
MRC840 #8 - 4/0 AWG Copper
Terminals and Splices (YA,
YA-L, YS, YS-L)
MRC840AL #8 - 4/0 AWG Aluminum
Terminals and Splices (YA-A,
YS-A)
Features and Benefits
• Comfort grip handles.
Aids in prevention of hand slippage.
Reduces fatigue during continuous use.
• Heat treated steel jaws
Reduces jaw buckling and misalignment
under heavy loading.
• Approximately 9,000 crimp cycle life.
Lasts longer than imitations and will still
be working when others have worn out.
• Multiple grip selections on rotatable
die wheels.
No lost dies, 9 position color-coded
rotatable die wheels.
• High strength fasteners.
Increase tool life by reducing tool wear.
• Plated jaws.
Provide enhanced corrosion protection.
• Engraved crimp groove (Die index number).
Die index embossment allows
permanent inspectability of installed
connectors to ensure consistently
reliable and dependable connections.
Features
Color Coated Rotatable Die Wheel
Marked With AWG Sizes
Spring Loaded Mechanism Locks Die Wheel
Into Position. Press Mechanism to Release.
Rotate Die Wheel to Desired Crimp Groove.
26.0
[660]
8.0
[203]
5.0
[127]
Jaw Steel
Oil
Locating
Product Label
Warning Label
Installation Chart
Tooling BURNDY®
Crimpers—Mechanical and Ratchet
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
52
MY
Dieless HYTOOL™
#8 Str. through 250 kcmil Copper,
#8 Str. through 4/0 Str. Aluminum
Conductors
SPECIFICATIONS
Length: 22.65
Width: 8 lbs. approx.
Depth: 4.86
Width: 1.12
Bench Mount Adapter
Cat. No. BMY-BCH-MT
FOR USE ON
Tool Connectors
MY29-3
MY29-3C Copper-YA, YA-L, YS-L
MY29-3CF Aluminum-YA-A, YS-A
MY29-11 Copper-YA, YA-L, YS
MY29-11C YAV-FX
YS-L, YAV-L, YSV-L
MY28 YAV-L, YSV-L
MY28-4 YAV-A-L, YSV-A-L, YAV-A-R
MY28-6 YAE-L, YAEV-RS, YAEV-H,
YAEV-RH
ACCESSORIES
BMY-BCH-MT Bench Mount Adapter
MY29 UNIVERSAL KIT Contents:
1 EA MY29-11
50 EA YA8CLBOX
50 EA YAV6CLTC14FX
50 EA YAV4CLTC516FX
50 EA YAV2CLTC516FX
50 EA YAV1CLTC38FX
10 EA YAV25LTC38FX
10 EA YAV26LTC516FX
10 EA YAV27LTC12FX
10 EA YAV28LTC12FX
10 EA YA29LBOX
1 EA CASE
BENEFITS
• Save on capital investment with the type
MY HYTOOL™ that accommodates a wide
range of connector/conductor combina-
tions from #8 str.-250 kcmil.
• Save time, money, and lower installed
cost with the original dieless MY tool
design. No separate dies required to
purchase or to lose.
• Fast and easy tool setting for the connec-
tor/conductor combination simply by
aligning the white scribe on the nest die
with the wire size on the gauge for proper
crimping results.
• Easy to adjust nest die with knurled steel
knob and machine threads.
• Quality tool with precision machined
indenter, component parts and tool body.
• Fast, medium and high volume crimping
is easily accomplished by bench mounting
the type MY tool in the BMY-BCH-MT
bench mount adapter. A single bolt holds
the MY HYTOOL™ securely using the
.31 dia. mounting hole in the bench
mount adapter.
Features
Knurled Steel
Adjusting Knob
Indentor Die
Extra Strong
Heavy Duty
Reinforced
Handles
Comfort Grips
Heavy Duty
Forged Steel
Back Body
And Handles
Two-Ply Covered
Handles on MY29-3C
and MY29-11C Designs
Setting
Plate
.31” Dia. Hole
for Bench
Mounting
Operations
MY29-3 #8 str.-250 kcmil Copper commercial (code) cable
MY29-3C (covered handles) 30 Navy-250 Navy Copper Navy Cable
MY29-3CF (fully covered) #8 str.-4/0 str. Aluminum commercial (code) cable
MY29 UNIVERSAL KIT #8 str.-250 kcmil Copper commercial (code) cable
MY29-11 30 Navy-250 Navy Copper Navy cable
MY29-11C (covered handles) #8 str.-4/0 str. Flexible copper mine machine cable
MY28 #8 str.-4/0 str. Copper aircraft cable
MY28-4 #8 str.-4/0 str. Aluminum aircraft cable
MY28-6
(nylon covered connector)
#8 str.-2/0 str. Copper aircraft cable (flexible)
Strong
Reinforced
Forged Steel
Back
BENEFITS (Continued)
• High quality rugged tool design manufac-
tured from heavy duty forged steel with
strong reinforced back and handles.
• Covered handles available on the
MY29-3C, MY29-11C and MY29-3CF
HYTOOL™.
• Comfort grip handles for long periods
of usage.
• Provides UL Listed and CSA Certified
connections when used in conjunction
with listed BURNDY®HYLUG™ terminals
and HYLINK™ splices.
• 5-year limited warranty.
BURNDY®Tooling
Crimpers—Mechanical and Ratchet
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
53
OH25
HYTOOL™
One-Hand Operation,
Dieless, Full Cycle Ratchet Tool
Installs service entrance splice connectors.
Conductor range: #10 through 1/0.
The OH25 incorporates a full cycle ratchet and
cam mechanism allowing an easy, one-hand
crimping operation. The ratchet mechanism
provides for properly completed crimps every
time before the tool can be removed from the
connection. The OH25 is designed to install
5/8INSULINK™ and LINKIT™ service
entrance connectors with only (1) crimp per
connector end, speeding installation time. The
single crimp covers the complete contact
area, eliminating possible overlapping or fail-
ure to make the proper number of crimps.
5-year limited warranty.
SPECIFICATIONS
Handle force: 50 lbs. max.
Max force developed:
6,000 lbs.
Weight: 2 lbs. 11 oz.
Length: 12-1/4
ACCESSORIES
Leather Holster
Cat. No. PT4583
No-Go Gauge
Cat. No. PT8504
The PT8504 NO-GO Gauge is used to check
the OH25 HYTOOL™ crimp dimensions.
FOR USE ON
• 5/8Service entrance sleeves
• INSULINK™ Type ES (insulated) #10
through 1/0 str.
• LINKIT™ type YSU (bare) #8 through 1/0
str.
• 5/8neutral tension sleeves HYSPLICE™
types YS-S YCS-R YDS-AT #4 through 1/0.
• AYP HYPLUG™ #6-1/0 str.
BENEFITS
• One crimp speeds installation.
• No dies to lose.
• Long dependable life with forged steel
jaws and stainless steel indentor.
• Convenient hole to hang tool.
• Protection of internal parts provides
long life.
• Ratchet mechanism provides proper
crimp and uniform quality installations.
• Easy one-hand tool operation with
spring loaded comfort grip handles.
• Proven reliable with years of
dependable service.
• 5-year limited warranty.
Features
Comfort Grip
Handles Protected
Ratchet
Mechanism
Replacement
Stainless
Steel Indentor
Spring
Loaded
Handles
Heat
Treated
Steel
1/4” Hole
For Snap
Fastener Nest Die
Forged
Steel
Jaws
Tooling BURNDY®
Crimpers—Mechanical and Ratchet
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
54
OUR840
840 POPPER HYTOOL™
One-Handed Operation,
Overhead/Underground,
Full Cycle Ratchet Tool
Installs a Range of Connectors
(Taps, Splices, Terminals)
The OUR840 incorporates a full cycle ratchet
and cam mechanism allowing an easy, one
hand crimping action. Designed for low main-
tenance operation. The OUR840 has a five (5)
year warranty. The ratchet mechanism pro-
vides for properly completed crimps every
time before the tool can be removed from the
connection. With nest and indentor dies, it will
install 5/8INSULINK™ and LINKIT™ service
entrance connectors with only one (1) crimp
per end. With the use of reduced handle force
“X” dies, additional splices, taps, and termi-
nals can be properly installed. The die inserts
snap into the permanent groove easily with
one hand and lock securely in the tool with
the spring loaded positive lock die retainer
buttons. Tool operation is simple:
A. Slip the tool over the connector.
B. The first few strokes grip the connector.
C. Stroke until automatic tool release signi-
fies a completed compression.
SPECIFICATIONS
Max. Crimp Force: 8,000 lbs.
Max Handle Force: 8 lbs. approx.
Weight: 2 lbs. 14 oz.
Length: 13
FOR USE ON
SELECTED APPLICATIONS
Copper connectors from #8 AWG to 250 kcmil
Aluminum connectors from #8 AWG to 4/0
AWG
ACCESSORIES
Cat. No.
PT4583 Leather Holster
• Top grain cowhide saddle leather.
• Large grommet.
(Order Separately)
OUR840-WC Metal carrying case
with die tray.
• Holds one (1) OUR840 and up to eleven
(11) “X” dies. Dies not included.
(Order Separately) OUR840 DIES
X-Dies Recommended
Catalog Die “W” Die Crimp
Number Index Ratio
XNBG BG 2*
XBG BG 2
X161 161 3*
X241 241 2
X245 245 2
X247 247 2
X249 249 2
X660 660 2
X840 840 1
XOH25 - OH 25 Equiv.
* Overlap crimps
“W” Dies with a die index listed above are not recom-
mended for the OUR840. Since the standard “W” Dies are
wider than the “X” Dies, additional crimps are required
depending on the connector and the die index.
INSTALLATION TOOLING
Connector OUR-840
(Copper)
Conductor
HYLUG™ HYLINK™
Color Die (# Crimps)
(Copper) Terminal Splice Code Die Index Std. Long
#8 AWG Str. YA8C- YS8C- Red X8CRT 49 1 2
#6 AWG Str. YA6C- YS6C- Blue X5CRT 7 1 2
#5 AWG Str. YA5C- YS5C- Blue X5CRT 7 1 2
#4 AWG Str. YA4C- YS4C- Gray X4CRT 8 1 2
#2 AWG Str. YA2C- YS2C- Brown X2CRT 10 1 2
#1 AWG Str. YA1C- YS1C- Green X1CRT 11 1 2
1/0 AWG Str. YA25- YS25- Pink X25RT 12 2 4
2/0 AWG Str. YA26- YS26- Black X26RT 13 2 4
3/0 AWG Str. YA27- YS27- Orange X27RT 14 3 6
4/0 AWG Str. YA28- YS28- Purple X28RT 15 3 6
250 kcmil YA29- YS29- Yellow X29RT 16 4 8
WVT Dies may be substitued
Connector OUR-840
(Aluminum)
Conductor
HYLUG™ HYLINK™
Color Die No. of
(Aluminum) Terminal Splice Code Die Index Crimps
#8 AWG Str. YA8CA- YS8CA- Blue X8CART 374 2
#6 AWG Str. YA6CA- YS6CA- Gray X6CART 346 2
#4 AWG Str. YA4CA- YS4CA- Green X4CART 375 3
#2 AWG Str. YA2CA- YS2CA- Pink X2CART 348 4
#1 AWG Str. YA1CA YS1CA Gold X1CART 471 3
1/0 AWG Str. YA25A- YS25A- Tan X25ART 296 4
2/0 AWG Str. YA26A- YS26A- Olive X26ART 297 4
3/0 AWG Str. YA27A- YS27A Ruby X27ART 467 4
4/0 AWG Str. YA28A- YS28A- White X28ART 298 6
BENEFITS
• Allows proper crimping of sleeves and
terminations in crimping underground
applications.
• Proper crimps are assured with butting
surface inspection and full cycle ratchet
mechanism.
• Uses reduced handles force “X” dies.
• One tool for most service applications.
• Improved service through redesign and
improvement of many internal parts.
• Easy visual field check for proper tool
adjustment with butting surfaces.
• Easier tool operation is provided with mini
strokes and anti-slip grips.
• Nest and indenter dies available.
• W-28K cutter die permits use of OUR840
tool as a cable cutter. Conductor range:
#4-4/0 ACSR. Aluminum and Copper.
• UL Listed connections when color coded
“X” dies are used on BURNDY®
connectors.
• 5-year limited warranty.
Features
Comfort
Grip Handles
Heat Treated Steel
Construction
Rugged And Protected
Ratchet Mechanism
High Strength
Steel
Butting Surfaces
Provide Visual Check
For Tool Adjustment
1/4 Hole
for Snap
Fastener
Spring
Loaded
Positive
Lock Die
Retainer
Buttons
Spring
Loaded
Handle
BURNDY®Tooling
Crimpers—Mechanical and Ratchet
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
55
MD6-8
HYTOOL™
Hand-Operated Tool
Installs full range of connectors (taps, splices,
terminals): #14 through 4/0. Applications: Full
Tension and Non-Tension.
The MD6-8 has a five (5) year warranty and is
designed to provide over 90,000 reliable
crimps installing full-tension and non-tension
connectors.
The MD6-8 installs almost all of the line, pole
and house connections in the Burndy Com-
pression Connector Program with only one (1)
extra die set (W-BG). The tool has two (2)
permanent die grooves, “O” and “D3” for
distribution tap connectors. The “D3” groove
also serves as a seat for die inserts to install
additional splices, taps and terminal connec-
tors. The die inserts snap into the D3 groove
easily with one hand and lock securely in the
tool with the spring loaded positive lock die
retainer buttons.
The MD6-K accepts KEARNEY™ type “O”
dies and BURNDY®“W” and “X” dies with the
KWADP adapter.
KEARNEY™ is a registered trademark of
COOPER TECHNOLOGIES COMPANY.
SPECIFICATIONS
Crimp Force: 9,000 lbs.
Length: 25-3/8
Weight: 6 lbs.
Quality Unsurpassed!
Life cycle tested under full operating forces
for over 90,000 cycles successfully without
adjustment or any parts replacement.
FOR USE ON
• Copper, Aluminum, ACSR, Copperweld,
Alumoweld, Steel, 6201, 5005,
Compressed and compact conductors.
• Copper Taps: #10 sol.-2/0 str.
• Aluminum, ACSR Taps: #14 sol.-4/0 ACSR
• Stirrups: #6 ACSR-4/0 ACSR
• Overhead Full Tension Deadend, Full
Tension Splices, Non Tension Splices,
and Terminals Conductor Range:
#10 str.-4/0 ACSR.
• Code conductor connectors: #6-4/0 str.
Copper and Aluminum
To Check Tool Adjustment
Simply close the tool handles until the jaws
initially butt. When the orange alignment
grooves are in line, the tool is in correct
adjustment.
BENEFITS
• Proper crimps are assured with butting
steel jaws.
• No additional dies required for “O” and
“D3” size tap connectors.
• Increased strength and greater bearing
area is provided with larger steel bolts.
• Fast, easy, one-hand die insertion.
• No lost dies with spring loaded positive
lock die retainer buttons.
• Easy visual field check for proper tool
adjustment with orange alignment
guide lines.
• Over 90,000 crimps provided with
Teflon impregnated steel backed
bronze bushings.
• Full crimp force assured with over center
cam action.
• Easy tool adjustment with allen wrench.
• Operator protection provided with butt
stops and heat shrink tubing.
• Long life expectancy provided with select
clear hickory handles and lightweight high
strength aluminum alloy castings.
• Easier tool operation is provided with bent
handles and anti-slip grips.
• The “D3” groove accommodates the
complete line of type “W-” die inserts.
• 5-year limited warranty.
Features
High Strength
Forged Steel
Jaws
Spring Loaded
Positive Lock
Die Retainer
Buttons
PTFE*
Impregnated
Steel Backed
Bronze
Bushings
Orange
Alignment
Grooves
Provide
Visual Check For
Tool Adjustment
High Strength
Cast Aluminum
Anti-Slip
Handle
Grips
Bent
Handles
Provide
Easier Tool
Operation
Handle
Butt
Stops
High Quality
Clear Hickory
Handles
Heat Shrink
Tubing
Adjustment
Locking
Screw
Adjustment
Screw
Over Center
Cam Action
Large
Diameter
Hardened Steel
Bolts
Permanent “D3
Die Groove
Permanent “O”
Die Groove
Jaws Butt
Easy Die Insertion/Removal
MD6 Tool Variations
MD6 Standard MD6 with permanent
“BG” (5/8) and “D3” grooves.
Installs CABLELOK CRIMPIT™ and
HYCRIMP™ Tap Connectors with
one additional die insert (W-O). All
other tool features and connector
ranges are the same as the MD6-8
described above.
MD6-4 Standard MD6 with permanent
“BG” (5/8) and “D3” grooves and
straight fiberglass handles 24
long. Fiberglass rated at 100 kV per
foot for 5 minutes.
MD6-14 Standard MD6 with permanent
“BG” (5/8) and “D3” grooves and
straight fiberglass handles 19long
including bent aluminum grips.
Fiberglass rated at 100 kV per foot
for 5 minutes.
MD6-12 Standard MD6-8 jaws with perma-
nent “O” and “D3” grooves and
straight fiberglass handles 24
long. Fiberglass rated at 100 kV per
foot for 5 minutes.
MD6-6 “Snub-Nose” variation of MD6 has
a permanent “D3” groove in jaw.
Recommended for use where
space for tool jaw is limited.
MD6-37 Permanent 161, 162, 163, 171
dies in the jaw (J, M&P, T & X).
MD6-38 Permanent K, BG, C, dies in
the jaw.
MD6-K “Snub-Nose” permanent
KEARNEY™ groove.
Tooling BURNDY®
Crimpers—Mechanical and Ratchet
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
56
MD7 POSI-PRESS™
HYTOOL™
Hand-Operated Tool
The MD7 POSI-PRESS™ HYTOOL™ is a
composite polymer handle installation tool
that requires no adjustment for the life of the
tool. This assures users of the MD7 tool, that
all connections installed with the MD7
POSI-PRESS™ HYTOOL™ are consistent
and reliable over the life of the tool. This new
technology tool provides a visual wear indica-
tor that makes verification of the tool's condi-
tion easy to determine. Once the tool has worn
beyond its useful life, it can be returned to the
BURNDY®Tool Repair Center for refitting at a
fraction of the price of a new tool.
Installs full range of connectors, (taps, splices,
terminals): #14 Awg through 4/0 AWG.
Applications: Full-Tension and Non-Tension.
The MD7 series of tooling has a five (5) year
warranty and is designed to provide over
99,000 reliable crimps installing both full-
tension and non-tension connectors.
The MD7-8 POSI-PRESS™ HYTOOL™ in-
stalls almost all of the line, pole, and house
connections in the BURNDY®Compression
Connector Program with only one (1) extra die
set (W-BG). The MD7-8 tool has two (2) per-
manent die grooves, “O” and D3” for distribu-
tion tap connectors. For other tool versions,
see the MD7 Tool Variations sections below.
The “D3” groove also serves as a seat for die
inserts to install splices, taps, and terminal
connectors. The die inserts snap into the “D3
groove easily with only one hand, and lock
securely in the tool with the spring loaded,
positive lock, die retainer buttons. Handles
have been tested at 100 kV per foot for five (5)
minutes.
SPECIFICATIONS
Crimp force: 9,000 lbs.
60 lbs. Handle Force
Length: 25
Width: 8(at handle end)
4-1/2(at jaw end)
Weight: 7 lbs.
Unsurpassed Quality that no one else can
match!
Life cycle tested under the full range of
operating forces for over 99,000 cycles
successfully without failure or any parts
replacement.
FOR USE ON
Copper, Aluminum, ACSR, Copperweld,
Alumoweld, Steel, 6201, 5005.
Compressed and compact conductors
Copper Taps: #10 sol. - 2/0 str.
Aluminum, ACSR Taps: #14 sol.
- 4/0 ACSR
Stirrups: #6 ACSR - 4/0 ACSR
Overhead Full Tension Deadend, Full
Tension Splices, Non Tension Splices,
and Terminals Conductor Range:
#10 str. - 4/0 ACSR
Code conductor connectors: #6 - 4/0 str.
Copper and Aluminum
BENEFITS
• Easier tool operation due to unique
handle design, and anti-slip grips.
• Improves operation by preventing slipping.
• Proper crimps are assured with
butting jaws.
• Provides reliable and consistent crimps
every time.
• Lasts up to 6 times longer than cheap
imitations, and will still be working when
others have long since worn out.
• No lost dies and one-hand die insertion.
• Allows use of the complete line of
BURNDY®“W” and “X” die inserts.
• Increases life of tool by reducing tool wear.
• 5-year limited warranty.
Features
Electroless Nickel Plated Jaws
and Jaw Links Provide
Enhanced Corrosion Resistance
High Strength Stainless Steel Pins Resist
Corrosion And Help Provide Long Tool Life
Blank Insert Provided For Personalizing Tool For
Identification And Inventory Purposes
Reinforced Polymer Composite Handles
Tested For 100kv Per Foot For Five Minutes
When New And When Properly Cleaned
Handle Butt Stops
Comfort Grip Design With Checked
Surface And Ergonomic Handle
Ends Provide A Positive,
Slip-Free Grip.
Perminate “D3
Die Groove
Spring Loaded Positive
Lock Die Retainer Buttons
Groove
Indicator
FEATURES
• Ergonomically designed, one-piece,
composite polymer handles.
• Comfort grip handles.
• Time-proven steel jaw designs.
• No tool adjustment required.
• 99,000 crimp/cycle life.
• Positive lock, spring loaded die
retainer buttons.
• Permanent “D3” die groove.
• PTFE impregnated steel/bronze bushings
and stainless steel pins.
• Electroless nickel plated jaws and jaw links.
MD7 Tool Variations
MD7-8 MD7 with permanent “O” and “D3
grooves. Installs almost all of the
line, pole, and house connections in
the BURNDY®Compression
Connector Program with only one
(1) extra die set (W-BG).
MD7-6 “Snub-Nose” variation of MD7
has a permanent “D3” groove jaw.
Accepts the full-line of BURNDY®
“W” and “X” die inserts.
Recommended for use where space
for tool jaw is limited.
MD7 Standard MD7 with permanent
“BG” (5/8) and “D3” grooves.
Installs Cablelok Crimpit and
HYCRIMP™ Tap connectors with
one (1) additional die insert (W-O).
All other tool features and
connector ranges are the same as
the MD7-8.
BURNDY®Tooling
Crimpers—Mechanical and Ratchet
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
57
MD7-34R
POSI-PRESS™
HYTOOL™
Hand-Operated Full Cycle
Ratchet Tool
The MD7-34R POSI-PRESS™ HYTOOL™ has
a full stroke ratchet that assures the user has
cycled the tool completely for a consistent
crimp every time. The tool handles are manu -
factured from a new reinforced composite
polymer that requires no adjustment for the life
of the tool. This new tool design assures users
that all connections installed with the MD7-
34R are consistent and reliable over the life of
the tool. A visual wear indicator provides easy
verification of the tool's condition. An emer-
gency ratchet release allows tool removal in
case of mistaken die choice or to reposition
tool. The MD7-34R crimps color coded lugs
and splices for #8-500 kcmil class B code
conductor and #8-350 kcmil Cu Flex conduc-
tor. It will also crimp thin wall C-Taps from #12
- 3/0 AWG class B code conductor. The color
coded W-VT dies snap into the jaw grooves
easily with only one hand and lock securely
into the tool with the spring loaded, positive
lock, die retainer buttons. The die index
number is engraved in the crimping groove to
emboss the finished connection. This makes
inspection and verification of proper installa-
tion an easy process. Due to the one piece
handle design, if the tool ever wears beyond
it's useful life, it can be returned to the
BURNDY®Tool Repair Center for refitting at a
fraction of the price of a new tool. A rubber
covered version, the MD7-34R-C, is available.
SPECIFICATIONS
Crimp force: 9,000 lbs.
Length: 26
Width: 8
at handles 4-1/2
at jaws
Jaw Covering: EPDM Rubber (MD7-34RC).
Handle Material:
Reinforced composite
polymer
Warranty: 5 years
MD7-34 Tool Variations
MD7-34R — #8-500 Cu HYDENT™, Full
Stroke Ratchet
MD7-34R-KIT1 — MD7-34R, metal carrying
case and all dies for #8-500 kcmil Cu
HYDENT™ and C-Taps
MD7-34 — Supplied without the ratchet
mechanism
MD7-34-KIT1 — MD7-34, metal carrying
case, and all dies for #8-500 kcmil Cu
HYDENT™ and C-Taps for #12 - 3/0 AWG.
FOR USE ON
• Copper Lugs and Splices #8-500 kcmil.
Types YA, YA-L, YA-L-TC, YA-L-NT,
YS-L, YS, YST, YA-TC
• Copper Lugs and Splices #8-350 kcmil
Flex. Types YAV-L-TC-FX, YA-LB,
YA-TC-FXB, YSV-L, YAV-L-NT-FX,
YAV-L-FX, YAV-FXB
• Copper Battery Lugs #8-350 kcmil Flex.
Types YAG-TC-LD
• Thin wall C-taps #12 - 3/0 AWG.
Types YC-L
Features
High Strength
Stainless Steel Pins
Resist Corrosion
And Help Provide
Long Tool Life
Reinforced Polymer Composite Handles
Rated for 100 kV per Foot for Five
Minutes When New and When Properly
Cleaned
Emergency
Ratchet Release
Comfort Grip Design with Checkered
Surface and Ergonomic Handle Ends
Provide a Positive, Slip-Free Grip
Blank Insert Provided for
Personalizing Tool for Identification
and Inventory Purposes
Full Stroke
Ratchet
Mechanism Spring Loaded
Positive Lock Die
Retainer Buttons
Jaws Butt at
Completed
Crimp
FEATURES
• Full Stroke Ratchet Mechanism.
• Ergonomically designed, one piece,
composite polymer handles.
• Comfort grip handles.
• Time-proven forged steel jaw designs.
• No tool adjustment required.
• Positive lock, spring loaded die retainer
buttons.
• PTFE impregnated steel/bronze bushings
and stainless steel pins.
• Color Coded Dies.
• Die index embossed on finished
connection.
BENEFITS
• Easier tool operation due to unique handle
design, and anti-slip grips.
• Grips and handle knobs improve operation
by preventing slipping.
• Butting jaws assure proper crimps.
• Wear indicator allows instant inspection
of calibration.
• Full cycle ratchet assures complete
consistent crimp.
• High grade hardware increases tool life
and durability.
• Allows use of complete line of BURNDY®
W-VT, W-RT and X-RT series dies.
• Color Coded dies simplify selection of
correct connector and die combinations.
• Die index embossment on crimp provides
easy inspection and quality assurance.
• 99,000 crimps without needing adjustment.
• 5-year limited warranty.
Tooling BURNDY®
Crimpers—Mechanical and Ratchet
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
58
MD6R
HYTOOL™
Full-Cycle Ratchet Tool
Installs full range of connectors (Taps, Splices,
Terminals): #6 through 4/0 AWG.
Applications: Overhead and underground ––
full-tension and non-tension. Use MD6-6R2
for code cable terminals and splices through
500 kcmil copper.
The MD6R full-cycle ratchet tool installs all
the same connectors using the same “W”-
type dies that the MD6 tool installs plus the
addition of code cable connectors through
500 kcmil copper.
A maximum handle force of 40 lbs. plus short
handle opening and angled head combine to
provide an ideal tool for difficult overhead
and tight underground applications.
5-year limited warranty.
SPECIFICATIONS
Output force: 12,000 lbs.
Handle input force: 40 lbs.
Number of strokes: 5
Weight: 10 lbs.
Length: 24
FOR USE ON
• Copper, Aluminum, ACSR, Copperweld,
Alumoweld, Steel, 6201, 5005,
Compressed and compact conductors.
• Copper Taps: #10 sol. - 2/0 str.
• Aluminum, ACSR Taps: #14 sol.- 4/0
ACSR.
• Stirrups: #6 ACSR- 4/0 ACSR.
• Overhead Full Tension Deadends, Full
Tension Splices, Non Tension Splices,
and Terminals Conductor Range:
#10 str. - 4/0 ACSR.
• Code conductor connectors:
#6 - 500 kcmil. Copper.
BENEFITS
• Precise crimping everytime is provided
with the ratchet mechanism and automatic
release only after five (5) handle strokes.
• Easy tool operation is provided with
40 lbs. maximum handle force reducing
possible back strain.
• Convenient operator usage for difficult to
reach overhead and tight underground
trench applications is provided with the
angled head, short handle stroke and
minimal handle force requirements.
• Easy handling and insertion is provided
with spring loaded handles.
• The D3groove accommodates the
complete line of “W” die inserts.
• 5-year limited warranty
MD6R Variations:
Cat. No. Permanent Die Grooves
MD6R BG (5/8) and D3
MD6-6R D3Snub-Nose
MD6-6R-2 D3Modified for copper
color coded dies #8 through
500 kcmil.
MD6-8R O and D3
Accessories:
Cat. No. PT4925
The PT4925 is a heavy-duty canvas carrying
bag for the storage and protection of the
MD6-R tools. Pockets for dies are included.
Cat. No. PT17188
ABS Cover Kit
The PT17188 is the heavy-duty ABS plastic
cover kit including (3) piece ABS cover, label
and hardware.
Features
12,000 Lbs.
Crimp Force
45° Angled
Head
Spring
Loaded
Straight
Hickory
Handles
Plastic
Comfort
Grips
60° Handle
Opening
Full Cycle
Ratchet
Mechanism
40 Lb. Max
Handle
Force
Required
Five (5)
Strokes
Required for
Completed
Crimp and
Automatic
Release
Heavy Gauge
Abs Plastic
Protects
Ratchet
Mechanism
Standard Md6
Jaw Varations
BURNDY®Tooling
Crimpers—Mechanical and Ratchet
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
59
MD6 HOTSTICK
TOOLS
The MD6 Type Hotstick tools incorporate
either a pantograph toggle action handle or
straight handles. They use standard MD6
Type jaws so that they will do everything the
standard MD6 will do only they can be used
for energized installations. The fiberglass han-
dles are rated at 100 kV/ft for 5 minutes.
5-year limited warranty.
SPECIFICATIONS
Handle
Cat. No. Length Weight/Lbs.
MD6HS60 6015.5
MD6HS72 7216.5
MD6-6HS60 6015.5
MD6-6HS72 7216.5
MD6-8HS60 6015.5
MD6-8HS72 7216.5
MD6-AH48 4813.75
MD6-8AH48 4813.75
FOR USE ON
• Copper, Aluminum, ACSR, Copperweld,
Alumoweld, Steel, 6201, 5005.
Compressed and compact conductors.
• Copper Taps: #10 sol. - 2/0 str.
• Aluminum, ACSR Taps: #14 sol. -
4/0 ACSR.
• Stirrups: #6 ACSR - 4/0 ACSR.
• Overhead Full Tension Deadends, Full
Tension Splices, Non Tension Splices,
and Terminals Conductor Range:
#10 str. - 4/0 ACSR.
• Code conductor connectors:
#6 - 4/0 str. Copper and Aluminum.
BENEFITS
• The MD6-HS type Hot-Line Tool incorpo-
rates a pantograph, toggle-action design to
install connectors with the same handle
force as the standard MD6-type tooling.
• All fiberglass handles rated at 100 kV per
foot for five minutes.
• Angled head and lightweight makes
connector installation easier.
• Supplied with MD6, MD6-6, and MD6-8
jaw variations.
• The MD6-AH type Hot-Line Tool incor-
porates an angled head to make hard to
reach hot-line connections easier.
• Straight 48” fiberglass handles rated
at 100 kV per foot for five minutes.
• Supplied in MD6, MD6-6 and MD6-8
jaw variations.
• 5-year limited warranty.
Features
Std MD6
Jaws
Toggle
Action
Handle
Fiberglass
Handles
Angled
Head
Tooling BURNDY®
Crimpers—Mechanical and Ratchet
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
60
MD6/MD7
TOOLING ACCESSORIES
Dies for Special Applications
(See present installation tool index in refer-
ence section for complete W-Die listing.)
W-BG
The W-BG die is a double groove die set
requiring only one (1) crimp per end on
service entrance sleeves and only 1/2 the
number of crimps on other 5/8sleeves.
W-28K
The W-28K cutter die permits use of
MD6/MD7 type tools as a cable cutter. Con-
ductor range: 4 - 4/0 ACSR, Aluminum or
Copper.
Cat. No. PT6744
The semi-rigid Neoprene cover, a non-
conductive material, is provided for the MD6-
6 “Snub-Nose” HYTOOL™ to avoid damage.
Fits all MD6-6 Snub-Nose variations.
Cat. No. PT4925
Canvas Bag
The PT4925 is a sturdy canvas bag for pro-
tecting the MD6/MD7 tools with or without
rubber covers plus up to (9) die sets. Dies
purchased separately.
Cat. No. PT6733
Hot-Line Tool Carrying Bag
The PT6733 is a heavy-duty, adjustable
canvas bag for the storage and protection of
Hot-Line Tools. The bag accommodates 48,
60and 72variations of the MD6 and Y35
Hot-Line Tools.
PT4931-1
Die Button Repair Kit
Cat. No. PT4952-1
Steel Carrying Case
The PT4952-1 steel carrying case provides
storage and protection for the MD6 tools with
or without rubber covers plus up to (18) die
sets. Tool and die sets not included. Fits MD6,
MD6-6, MD6-8, MD6-14, MD6-37, MD6-38,
MD7 and MD7-6.
Cat. No. MD6-CP1
The laminated vinyl covers, are provided for
the MD6/MD7 HYTOOL™ to avoid damage.
Compact in size, the covers snap easily into
place over the jaw edges without obstructing
vision.
The MD6-CP1 fits all MD6/MD7 tool varia-
tions except the Snub-Nose MD6-6/MD7-6
type design. Supplied as a set.
Non-Bowing Dies
Cat. Nos. W-687 and W-702
The Non-Bowing die sets install one-piece,
full-tension UNISPLICE™ sleeves on ACSR
conductors without bowing.
UNISPLICE™ ONE-PIECE SLEEVES:
W-687 Installs: #4 ACSR 6/1, 7/1-YDS4RL
and YDS4RLY
#2 ACSR 6/1-YDS2RL
and YDS2RLY
W-702 Installs: #2 ACSR 7/1-YDSO21RL
and YDS021RLY
1/0 ACSR-YDS25RL
and YDS25RLY
Protective Jaw Covers
Cat. No. WDIETREE
W Die Holder
This innovative W-Die Holder replaces the
standard metal carrying case designed for
BURNDY®W-Dies. Its straight forward design
allows for easy insertion of the W-Dies onto
the holder, providing greater flexibility and
secure storage.
Cat. No. CASEWDIES
Compact Die Case
Compact die case for (12) “W” or
“X” die sets. Dies purchased separately.
BURNDY®Tooling
Crimpers—Mechanical and Ratchet
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
61
WIREMIKE
RK194-2
The wire mike is a useful instrument designed
for measuring ACSR, stranded and solid
conductors, I.P.S. tubing, rigid and thinwall
conduit, plus inside and outside dimensions
of tubing and pipe sizes. A ruler is also
included.
RK147-2
Construction/Maintenance
Wire Stripper
This lightweight stripper features pre cision
ground blades that give a precise and rapid
strip for small wire applications. The RK147-2
is an adjustable stripper cutter with a simple
cam screw adjustment for multi-varied wire
sizes and insulation thickness up to #12 AWG
solid or stranded wire. Part of the BURNDY®
convenience package program, shipped on
merchandising rack cards.
RK147-2
Wire Stripping Range: No minimum,
up to #12 AWG
Overall Length: 5.31
Weight: .18 lbs.
FOR USE ON:
• ACSR: #6 - 336.4 (26/7) str.
• Stranded: #18 str. - 2,000 kcmil
• Solid: #20 sol. - 4/0 sol.
• IPS Tubing (Cu/Al) &
Rigid conduit: 1/4- 2-1/2
• Tubing sizes: 3-11/8inside max.
2-15/16outside max.
• Thinwall conduit: 3/8- 2-1/2
BENEFITS:
• Provides quick and easy identification of
commonly used conductors (ACSR,
stranded and solid AWG).
• Provides quick and easy identification of
IPS tubing and rigid conduit.
• Provides quick and easy identification of
thinwall conduit.
• Measures I.D. and O.D. of tubing.
• Provides easy conversion of information.
• Strong, durable, long lasting, high quality
stainless steel wire mike.
• Convenient size makes it easy to carry.
• Available with your company name and
logo. Customer must supply camera ready
artwork. Contact BURNDY®for details.
Minimum order required.
Tooling BURNDY®
OEM—Hydraulic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
62
Y46OEM12T
12-Ton HYPRESS™
The BURNDY®Y46OEM12T is designed
specifically for OEM applications. With a vari-
ety of bench mounted features, this crimping
tool is easy to use and provides the operator a
better view of the work going into and out of the
crimping tool. The Y46OEM12T is designed to
provide 12 tons of crimp force when operated
at 8,800 PSI. Using a hydraulic pump set at an
output pressure of 8,800 PSI will ensure the 12
tons of output force and will provide maximum
life for the tool.
The Y46OEM12T tool uses standard
BURNDY®“U” style color coded dies to crimp
corresponding color coded lugs for #6 AWG
through 750 kcmil Copper (code, flex, extra-
flex) and Aluminum conductors. The color
coded U-Die slides into the PUADP-1 adapter
(supplied with the tool) easily with one hand
and securely locks into position by way of a
spring-loaded, positive-lock, die-retention
button. When the Y46OEM12T tool is used in
combination with the recommended BURNDY®
U-die and connector, the die index number is
embossed into the connector and provides for
a UL Listed and CSA Certified connection.
This ability to inspect the connection is a
feature built into the BURNDY®Engineered
System.
The picture shown is a Y46OEM12T outfitted
with additional accessories (sold separately).
The Y46OEMGUARD accessory is a clear
safety shield to help protect the operator from
moving parts. The Y46OEMLOCATOR acces-
sory is an adjustable connector stop that
allows for consistent crimp alignment. As an
added feature, the Y46OEMLOCATOR can be
mounted on either side of the tool based on
SPECIFICATIONS
Operating Pressure: 8,800 PSI
Force Developed: 12 Tons
Weight: 34.5 lbs
Length: 14.00
Width: 10.00
Height: 12.25
FOR USE ON
Connector Type Conductor Range
Copper Terminals—Uninsulated #6 to
#6 AWG Str. (16 mm2) 750 kcmil: YA, YA-2N, YA-L,
- 750 kcmil (375 mm2) YA-LB, YA-TC, YA-2LN,
Code Cable YAB-4N, YAV-L Box,
Navy Cables YAV-RS Box, YAV-RS,
YA-TC-FX
Flexible and
Extra Flexible Terminals—Insulated #8 to
2/0: YAEV-L Box, YAEV-L,
YAEV-H, YAEV-RS, YAEV-RH
Aluminum Terminals
#6 - 750 kcmil YA-A, AYP, AYPO
(16 mm2 - 375 mm2)
Code Cables
ACCESSORIES
Cat. No.:
Y8AC9
5/8 HP Electric Hydraulic Pump 8800 PSI
PT2990010
10 foot long hydraulic hose
YACFC
Foot Switch for Y8AC9 Pump
Y46OEMGUARD
Clear safety shield
Y46OEMLOCATOR
Adjustable connector locator
12TONP1
Factory installed stroke limiter
Y46OEM12TKIT
Kit complete with Y46OEM12T tool,
Y8AC9 pump and PT2990010 hose.
Y46OEM12TKITFC
Kit comes complete with Y46OEM12TKIT
and a YACFC foot switch.
Y46OEM12TKIT1
Kit comes complete with Y46OEM12TKIT,
Y46OEMGUARD, Y46OEMLOCATOR and
12TONP1.
Y46OEM12TKIT1FC
Kit comes complete with
Y46OEM12TKIT1 and YACFC foot switch.
UDIEKITCU
“U” Die Kit comes complete with 15 “U”
Die Sets for crimping #6 AWG through
750 kcmil Copper. All 15 “U” Dies are
provided in one metal storage case.
UDIEKITAL
“U” Die Kit comes complete with 15 “U”
Die Sets for crimping #6 AWG through
750 kcmil Aluminum. All 15 “U” Dies are
provided in one metal storage case.
Features and Benefits
Crimp head is mounted at a 45-degree
angle to provide visibility to the work area
Accepts BURNDY®“U” dies for both
Copper and Aluminum
• BURNDY®tool, die and connectors are
part of the BURNDY®Engineered System
allowing for visual inspectability with each
crimp - look for the BURNDY®BUG “
Safety, strength and high quality design is
assured with this forged steel tool and
precision machined components
Operating tool at 8,800 PSI input pressure
increases life of tool and decreases wear
Accessories available to make crimping
safer and faster
Quality assurance is provided with an
audible “pop-off” valve indicating crimp
completion
90° Coupler Keeps
Hydraulic Hose Out
of the Way
Robust Forged
Steel Head
Tool Angled for
Best View of
Working Area
Y46OEMGUARD
Clear, Adjustable
Upper and Lower
Safety Shields
Base Plate and
Mounting Bracket
Hold Tool in Place
Y46OEMLOCATOR
Adjustable Position
Connector Locator
the operator’s preference. The 12TONP1
accessory is a stroke limiter that allows oper-
ators to save time when crimping as it restricts
the ram from returning all the way after each
crimp. This makes repetitive crimping faster.
BURNDY®Tooling
OEM—Hydraulic
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
63
Y46OEM11T
11-Ton HYPRESS™
Remote Operated Hydraulic Tool
The Y46OEM11T has been designed specifi-
cally for OEM applications by combining our
robust Y46 HYPRESS™ tool and our “1”
Crimp technology with a dedicated P644 die
set. The “1” Crimp technology of the range
taking nest and indentor style P644 die set
provides labor savings as well as inventory
reductions of connectors. Only one crimp is
required for each wire termination for both
long and standard barrel BURNDY®HYLUG™
and HYLINK™ connectors**. The Y46OEM11T
has been engineered to be user friendly by
mounting it on a base plate at an angle to
ensure ease of getting connectors in and out
of the tool as well as giving the user the best
view of the crimping process.
The Y46OEM11T is designed to operate at 11
tons of crimp force. Hydraulic pump must be
set to 7,300 PSI to ensure correct operating
force of 11 tons for this tool. This tool provides
range taking capabilities as shown in the chart
below. The following size HYDENT™ lugs and
splices will produce a UL Listed connection
when using this BURNDY®Engineered
System.
Features and Benefits
Provides same crimp profile as Y644.
Provides a UL Listed connection when
used with BURNDY®HYDENT™
“1” Crimp technology
Faster installations due to less crimps
required
Safety, strength and high quality
Tool is made from strong forged steel
and precision machined components
Die set designed as part of a system
The Burndy Engineered System allows
for visual inspectability with each crimp
Look for the BURNDY®BUG “
P644 die set is affixed to tool
No need to change dies as this range
taking nest and indentor die covers #6
AWG through 750 kcmil – see chart
attached
SPECIFICATIONS
Operating Pressure: 7,300 PSI
Force Developed: 11 Tons
Weight: 34.5 lbs
Length: 14.00
Width: 10.00
Height: 12.25
FOR USE ON
AWG/kcmil Wire Connector
Size Range Type
Copper Terminals
#6 - 750 kcmil YA-L, YA-2LN, YA,
YA-2N, YA-L-2TC,
YAB-4N, YA-L-TC,
YA-2L, YA-4N
#6 - 500 kcmil Splices
YS-L, YS-T, YS
Aluminum Terminals
#6 - 500 kcmil YA-A, YA-A-TN
Splices
#6 - 350 kcmil YS-A
Aluminum HYPLUG™
#6 - 500 kcmil AYP, AYPO
ACCESSORIES
Cat. No.:
Y7AC9
Electric hydraulic pump with factory set
output pressure of 7,300 PSI
PT29900-10
Ten foot hydraulic hose
Y46OEMGUARD
A clear guard to mount over crimping
area
Y46OEMLOCATOR
This crimp locator guide allows user to
set up and make crimping the same size
terminal easier and faster.
Y46OEM11TKIT
This kit comes complete with the
Y46OEM11T, Y7AC9, and PT29900-10
Not to be used with 10,000 PSI oper-
ating pressure. Ensure only 7,300 PSI
is used for this 11-ton output force
tool.
Aluminum Connectors Copper Connectors
Standard Expanded Standard Expanded
Wire Size Wire Range Wire Size Wire Range
*#6 AWG #6 AWG *#6 AWG #6 AWG
*#5 AWG #5-#6 AWG *#5 AWG #5-#6 AWG
*#4 AWG #4-#6 AWG *#4 AWG #4-#6 AWG
*#3 AWG #3-#6 AWG *#3 AWG #3-#6 AWG
*#2 AWG #2-#6 AWG *#2 AWG #2-#6 AWG
*#1 AWG #1-#2 AWG *#1 AWG #1-#6 AWG
*1/0 AWG 1/0-#1 AWG *1/0 AWG 1/0-#6 AWG
*2/0 AWG 2/0-#1 AWG *2/0 AWG 2/0-#4 AWG
*3/0 AWG 3/0-#1 AWG *3/0 AWG 3/0-#2 AWG
*4/0 AWG 4/0-#1 AWG *4/0 AWG 4/0-#1 AWG
*250 kcmil 250-1/0 AWG *250 kcmil 250-1/0
*300 kcmil 300-2/0 AWG *300 kcmil 300-2/0
*350 kcmil 350-3/0 AWG *350 kcmil 350-3/0
*400 kcmil 400-4/0 AWG *400 kcmil 400-4/0
*500 kcmil 500-4/0 AWG *500 kcmil 500-4/0
*600 kcmil 600-250
*750 kcmil 750-500
*HYLUG™ terminals only
**Larger size E-Line connectors may require more than
one crimp.
Base Plate and
Mounting Bracket
Hold Tool in Place
Forged Steel Body
Base Plate Comes
Prepared for Ac-
cessories
Tool Angled for
Best View of
Working Area
90° Coupler Keeps
Hydraulic Hose Out
of the Way
P644 Die Set
Tooling BURNDY®
OEM—Pneumatic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
64
Y29NC
Pneumatic HYPRESS™
The Y29NC Pneumatic HYPRESS™ operates
on 85 - 100 PSI and will install insulated and
uninsulated terminals from #8 - 2/0 copper.
Uses DV type nest with Y29 type indentor.
SPECIFICATIONS
Weight: 12-1/2 lbs.
Length: 17-1/2
Air line pressure: 85 - 100 PSI
FOR USE ON
Wire Range: #8 – 2/0 Cu
YAEV-L, YAEV-H, YAEV-RS, YAEV-RH,
YAV-L,YAV-R
YAV-RS, YSV-L, YSM
Die Index Nest/Indenter
38/631 DV8L/Y29PL
6/631 DV8L/Y29PL
39/632 DV6LY29PL
7 D6CL/Y29PL
40/633 DV4L/Y29PL
9 D3CL/Y29PR
41/634 DV2CL/Y29PL
42 DV1L/Y29PR
43 DV25L/Y29PR
13 D26L/Y29PR
44 DV26L/Y29PR
49 DV8L/Y29PL
BENEFITS
• Portable or bench mounted.
• Adjustable blow off valve to ensure proper
indenting force.
• Uses DV type nest with Y29 type indentor.
• Hand operated.
• 5-year limited warranty.
Hand Actuator
Steel Construction
Removable
Die Sets
BURNDY®Tooling
OEM—Pneumatic
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
65
TFM
Tape Fed Machine
For Automatic Installation of
Tape Mounted Terminals
The BURNDY®TFM machine installs vinyl
insulated, nylon insulated and uninsulated
terminal sizes #26 - #10 without time-
consuming die changes. A rotating turret die
holder consists of three die sets. With the new
TFM, your operators can crimp from 1,500 to
2,500 terminals per hour.
BURNDY®has made a breakthrough in die
changing—the TFM is the first and only turret
die holder to crimp terminals automatically.
No long complicated setups or paying for
duplicate machines: Once the dies are secure
to the die holder there’s never a need to
remove them. No adjustments. No calibra-
tions. Just a simple twist of the wrist. An
operator can change reels, terminals and dies
in seconds flat.
SPECIFICATIONS
Height: 16
Width: 13
Depth: 6
Weight: 35 lbs.
FOR USE ON
#26 - #10 AWG Cu
Vinyl Insulated Terminals:
BA-EF-M, BA-EL-M, BA-EM, BA-EZ-M
Nylon Insulated Terminals:
YAE-M, YAE-FM, YAE-ZM
Non-Insulated Terminals:
YAD-M, YAD-FM
Vinyl Insulated Disconnects:
PQ-M
BENEFITS
• Ensures proper wire termination.
• Minimizes repetitive hand motion injuries.
• Smooth rotation advance of connectors.
• Eliminates need for earplugs/noise
dampeners.
• Inexpensive alternative to buying.
• High volume production capability.
• Minimizes production downtime.
FEATURES
• Positive wire locator.
• Foot-actuated crimp.
• Lightweight Reel.
• Quiet operation.
• Lease policy.
• Can crimp up to 1,500 to 2,500 terminals
per hour.
• An operator can change reels, terminals
and dies in 30 seconds.
• Rotating turret die holder permits terminal
change over in seconds.
Two Positon Reel Holder Fits
Lightweight, Cardboard Reel.
Holds Up to 2000 Terminals.
Cat.# TFM1D5R
(Lease Only)
Terminals Are Secured Mounted
to Mylar Film and Released from
the Film After the Crimp
110 V/AC Power In
(Power Cord Supplied)
Small Opening, For Safer Wire Insertion,
Eliminates Accidents. No Finger Can
Get In.
OSHA Approved
Foot Actuated
Crimp Pedal
(Not Shown)
80-100 PSI Shop
Air In (Hose
Not Provided)
3-Way
Adjustable
Stand
Warning
Light
Toolis In
TFM
Rotating
Die Turrets
for Faster
Changeovers
Tooling BURNDY®
OEM—Pneumatic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
66
TFM INSTALLATION TOOLING CHART
* 1000 per Reel
Tape Mounted
Catalog Number Installation
2000/Reel Tooling
BA16E4M
BA16E6M TFM
BA16E8M with
BA16E10M DFM3-1
BA16E14M Die
BA16E38M
BA14E4M
BA14E6M
BA14E8M TFM
BA14E10M with
BA14E14M DFM2-1
BA14E516M
*BA10E6M
*BA10E8M TFM
*BA10E10M with
*BA10E14M DFM1D5
*BA10E38M Die
BA16EF2M TFM
BA16EF6M with
BA16EF8M DFM3-1
BA16EF10M Die
TFM
BA14EF8M with
DFM2-1
BA14EF10M Die
TFM
*BA10EF6M with
*BA10EF8M DFM1D5
*BA10EF10M Die
TFM with
BA16EL6M DFM20D1
BA16EL8M (20-22 AWG)
DFM3-1
BA16EL10M (16-10 AWG)
TFM
BA14EL6M with
BA14EL8M DFM2-1
BA14EL10M DIE
TFM
*BA10EL6M with
*BA10EL8M DFM1D5
*BA10EL10M Die
Tape Mounted
Catalog Number Installation
2000/Reel Tooling
YAD18-4M
YAD18-6M TFM
YAD18-8M with
YAD18-10M DFM6-1
YAD18-14M Die
YAD14-4M
YAD14-6M TFM
YAD14-8M with
YAD14-10M DFM5D1
YAD14-14M Die
YAD14-38M
*YAD10-8M TFM
*TAD10-14M with
*YAD10-516M DFM4D1
*YAD10-38M Die
TFM
YAE22N65FM with
DFM11D1
YAE22N66FM Die
TFM
YAE18G43FM with
YAE18N56FM DFM10D1
YAE18N57FM Die
TFM
YAE14N76FM with
YAE14N77FM DFM9D1
YAE14N78FM Die
Tape Mounted
Catalog Number Installation
2000/Reel Tooling
YAE22G18M TFM
YAE22G16M with
DFM11D1
YAE22G13M Die
YAE18N29M
YAE18N27M
YAE18-N7M
YAE18N26M
YAE18N21M TFM
YAE18N25M with
YAE18G43M DFM10D1
YAE-18N24M Die
YAE18N1M
YAE18NM
YAE18N2M
YAE18N3M
YAE14N43M
YAE14N1M TFM
YAE14NM with
YAE14N2M DFM9D1
YAE14N3M Die
YAE14N4M
YAE12N9M
YAE12N1M
YAE12NM
YAE12N2M
YAE12N3M TFM
*YAE10N5M with
*YAE10N11M DFM7D1
*YAE10NM Die
*YAE10N3M
*YAE10N2M
*YAE10N4M
Tape Mounted
Catalog Number Installation
2000/Reel Tooling
YAE22Z1M TFM
YAE22Z2M with
DFM11D1
YAE22Z3M Die
YAE18Z1M TFM
with
YAE18Z3M DFM10D1
YAE18Z4M Die
TFM
YAE14Z3M with
DFM9D1
YAE14Z4M Die
TFM
YAE12Z2M with
DFM7D1
YAE12Z3M Die
BA16EZ2M TFM
BA16EZ6M with
DFM3-1
BA16EZ10M Die
TFM
BA14EZ6M with
BA14EZ8M DFM2-1
BA14EZ10M Die
TFM
with
*BA10EZ8M DFM1D5
Die
TFM with
PQ18R257M DFM13D1
PQ18R258M Die
TFM with
PQ14R257M DFM12D1
PQ14R258M Die
TFM with
PQ10R258M DFM16D1 Die
TFM with
PQ18R256M DFM15D1 Die
TFM with
PQ14R256M DFM14D1 Die
TFM with
PQ18R187M DFM13D1
PQ18R188M Die
TFM with
PQ14R187M DFM12D1
PQ14R188M Die
* 1000 per Reel
* 1000 per Reel
* 1000 per Reel
BURNDY®Tooling
Cutters—Battery Actuated
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
67
PATRIOT®
PATHCC10-18V SERIES
Battery Actuated Tool
Hydraulic Self-Contained Cutter
The BURNDY®PATHCC10-18V series
C-head cutter is an innovative compact and
mobile cutting tool that allows users to inter-
change different cutting blades customized
for their application. With a “C”-shaped style
head and large opening, it’s easy to scoop
and cut without the need to open or close a
latch. The tool head swivels 355° and comes
with a retractable assist handle to help
maneuver the cutting head into position. The
PATHCC10-18V blade alignment technology
ensures a clean cut and maximum blade life.
The PATHCC10-18V series tool accommo-
dates four different interchangeable blade
types: HCCACSR, HCCSOL, HCCCUAL, and
HCCGUY. The PATHCC10-18V series tool
comes in a variety of options to include a
covered head version (PATHCC10C-18V), and
the ability to order the tool with specific
blades only. See the table for individual cata-
log numbers.
The PATHCC10-18V series cutters operate on
18-volt Ni-MH batteries. Each tool comes
equipped with an impact resistant formed
carrying case along with a tool retention lan-
yard, battery charger and two batteries. The
carrying case also has pre-formed pockets to
house all four blade types. The PATHCC10-
18V series tools are provided with a 5-year
limited warranty (excluding blades) and a life-
time power-train warranty on the INFINITY
DRIVE®. The batteries and charger are
provided with a 1-year limited warranty.
Tool Catalog Number Blade Provided
HCCACSR, HCCGUY,
PATHCC10-18V HCCSOL, HCCCUAL
PATHCC10ACSR-18V HCCACSR
PATHCC10GUY-18V HCCGUY
PATHCC10SOL-18V HCCSOL
PATHCC10CUAL-18V HCCCUAL
PATHCC10* None
SPECIFICATIONS
Tool Weight: 20.4 lbs
Length: 21.4
Width: 3.7
Height: 12.8
Operating Voltage: 18 V-DC
Recharge Time: < 45 minutes
FOR USE ON
Reference Blade Table
ACSR: up to 1590 (Falcon)
EHS guy strand: up to 9/16
Standard guy strand: up to 9/16
Ground Rod: up to 3/4
Rebar: up to 5/8
Soft steel bolts: up to 5/8
Copper: up to 1.50
Aluminum: up to 1.50
ACCESSORIES
Battery: Cat# BAT18V
Hi-capacity 18V (2.6AH)
Chargers:
120V-AC Cat# PATCHGR18V
12/24V-DC Cat# BCT/PATDCCHGR
240/250V-AC Cat# PATCHGR250V
Refined Hydraulic System
for Ultra Performance,
Speed and Reliability
Safety Lanyard Connection Interchangeable Blades
Forged Steel
Head
Retractable Assist
Handle
Trigger Guard
18 Volt Ni-MH Battery
11 Ton Output Force
Field Proven Electronics
for Ultimate Reliability
in the Harshest Work
Environments
* The PATHCC10 is an economical solution for those cus-
tomers already set up with batteries and chargers. The
PATHCC10 is strictly the tool and carrying case; it does
not include blades, batteries or a charger. Order blades
separately.
Each BURNDY®HCC blade kit is designed
specifically for the material it is intended to
cut. Each blade is made from high strength
tool steel and then hardened to ensure a long
life. Each blade kit comes complete with
screws and wrench for installation. The blade
table points out the materials each blade is
designed to cut.
Blade Table
Catalog Cutting Max.
Number Material O.D.
HCCACSR ACSR 1590 kcmil
HCCCUAL Cu & Al 1.5(38 mm)
Ground Rod 3/4(19 mm)
HCCSOL Rebar 5/8(16 mm)
Soft Steel Bolts 5/8(16 mm)
Std. Guy Wire 9/16(14 mm)
HCCGUY EHS Guy Wire 9/16(14 mm)
Blade Profiles
Tooling BURNDY®
Cutters—Battery Actuated
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
68
PATRIOT®
PATCUT129-LI
18 Volt Lithium-Ion
Battery Actuated Cutter
Hydraulic Self-Contained
Cutting Tool
The BURNDY®PATRIOT®PATCUT129-LI
Lithium-Ion tool incorporates the latest engi-
neering technology with a refined hydraulic
system for ultra performance, speed and
reliability. The redesigned field proven elec-
tronics provide the ultimate reliability in the
harshest work environments. All BURNDY®
battery actuated hydraulic tools provide a
consistent cut every time.
The PATCUT129-LI battery powered cutting
tool is compact, fast, easy to use and incor-
porates the latest in battery tool technology.
The ergonomic design allows one hand oper-
ation so that the other is free to manipulate the
conductor in the proper cutting position. The
PATCUT129-LI incorporates a specialized
latch-style cutting head that allows interfer-
ence-free closure for mid-span cuts. The
cutter head rotates 180 degrees to allow users
to get into tight areas easier. The PATCUT129-
LI is capable of cutting up to 1.29diameter
copper and aluminum cable, 1113 ACSR, 5/8
ground rods, 1/2rebar, 5/8diameter soft
steel bolts, up to 1/2standard guy strand,
and up to 3/8EHS guy strand.
The PATCUT129-LI is supplied with a durable
high impact formed carrying case to hold the
tool, battery charger, two 18 volt Lithium-Ion
batteries and tool retention lanyard. The PAT-
CUT129-LI is provided with a 5-year limited
warranty (excluding blades), and 1-year on
batteries and charger. All PATRIOT®tools fea-
ture the BURNDY®INFINITY DRIVE®trans-
mission which has a lifetime warranty.
Features and Benefits
Refined hydraulic system for ultra
performance, speed and reliability
Field proven electronics for ultimate
reliability in the harshest environments
Overmolded handle for comfort and
improved grip; allows for one-handed
operation for advance, retract, and hold
Specialized latch head design for
interference free closure for mid-span cuts
18-volt Lithium-Ion batteries provide 2.5
times more charge/discharge cycles than
traditional Ni-Cd batteries and provide
430% more lifetime work
30 minute charger controls current, voltage
and temperature to maximize battery life
Forced air cooling fan cools the battery by
forcing cool air through the battery’s built-in
air vents
180° head rotation allows user to get into
tight areas easier
Ergonomically balanced tool design eases
operation and lessens fatigue
Durable high impact formed carrying case
provides superior protection and stores all
accessories
5-year limited warranty on tool (excluding
blades)
Lifetime warranty on INFINITY DRIVE®
1-year warranty on batteries and charger
SPECIFICATIONS
Tool Weight: 10.2 lbs (4.6 kg)
with Battery
Length: 14.5(36.8 cm)
Width: 3.5(8.9 cm)
Height: 13.5(34.3 cm)
Operating Voltage: 18 V-DC
Recharge Time: 30 minutes
FOR USE ON
Copper & Aluminum Cable: Up to 1.29
ACSR: Up to 1113
Ground Rod: Up to 5/8
Rebar: Up to 1/2
Soft Steel Bolts: Up to 5/8
Standard Guy Strand: Up to 1/2
EHS Guy Strand: Up to 3/8
ACCESSORIES
Battery: Cat# BAT18VLI
(3.0 AH) Hi-capacity
Chargers:
120V-AC Cat# PATCHGR-LI
12/24V-DC Cat# PATCHGR-LIDC
240/250V-AC Cat# PATCHGR-LI250V
Replacement Blades:
Cat# PT10037388
(Moving Blade)
Cat# PT10037384
(Fixed Blade)
Lanyard: Cat# PT208620
Safety Lanyard Connection
Refined Hydraulic System
for Ultra Performance,
Speed and Reliability
6 Ton Output Force
Ergonomically Balanced
Overmolded Handle
Field Proven Electronics for
Ultimate Reliability in the
Harshest Work Environments
180° Head Rotation
Specialized Latch
Head Design
Trigger Guard
18 Volt Lithium-Ion Battery
Precision Cutting Blades
BURNDY®Tooling
Cutters—Battery Actuated
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
69
PATRIOT®
PATCUT129ACSR-18V
Battery Actuated Tool
Hydraulic Self-Contained Cutter
The BURNDY®PATCUT129ACSR-18V battery
powered cutting tool is compact, fast, easy to
use and incorporates the latest in battery tool
technology. The ergonomic design allows one
hand operation so that the other is free to
manipulate the conductor in the proper cutting
position. The PATCUT129ACSR-18V incorpo-
rates a specialized latch style cutting head that
allows interference-free closure for mid-span
cuts. The cutter head rotates 180 degrees to
allow users to get into tight areas easier. The
PATCUT129ACSR-18V is capable of cutting
up to 1.29diameter copper and aluminum
cable, 1113 ACSR, 5/8ground rod, 1/2rebar,
5/8diameter soft steel bolts, up to 1/2stan-
dard guy strand, and up to 3/8EHS guy
strand.
The PATCUT129ACSR-18V operates on
industry standard 18-volt Ni/MH batteries that
eliminate voltage depression or “memory”
issues. The PATCUT129ACSR-18V comes
equipped with a high impact formed carrying
case to hold the tool, a tool retention lanyard,
a battery charger and two batteries. The
PATCUT129ACSR-18V is provided with a
5-year limited warranty (excluding blades),
and 1-year on batteries and charger.
Features and Benefits
• Battery powered cutting technology.
Easy tool operation and portability.
• Advance design high-speed pump
completes tough cuts faster.
Longer life, efficiency, and reliability.
• Specialized latch head design.
Interference free closure for mid-span
cuts.
• Ergonomic design allows one hand
operation.
User has one hand free to manipulate
material to be cut.
• 180 degree head rotation.
Versatile head positioning allows user to
get into tight areas easier.
• Mechanical ram release.
Reliable ram release (no battery power
consumption).
• Operates on 18 volt Ni-MH batteries.
Eliminates voltage depression or
”memory” issues.
• Durable high impact formed carrying case.
Provides tool protection and stores all
accessories.
• 5-year limited warranty on tool (excluding
blades) and 1 year on batteries and
charger.
Customer satisfaction and support.
SPECIFICATIONS
Tool Weight: 11 lbs.
Length: 14.5
Width: 3.5
Height: 13.5
Operating Voltage: 18 V-DC
Recharge Time: < 45 mins.
FOR USE ON
• Copper Cable: up to 1.29
• Aluminum Cable: up to 1.29
• ACSR: up to 1113 ACSR
• Ground Rod: up to 5/8
• Rebar: up to 1/2
• Soft Steel Bolts: up to 5/8
• Standard Guy Strand: up to 1/2
• EHS Guy Strand: up to 3/8
ACCESSORIES
Lanyard: Cat# PT208620
Battery: Cat# BAT18V
Hi-capacity
(2.6 AH)
Charger:
120V-AC Cat# PATCHGR18V
12/24V-DC Cat# BCT/PATDCCHGR
240/250V-AC Cat# PATCHGR250V
Replacement Blades:
Cat# PT10037388
(Moving Blade)
Cat# PT10037384
(Fixed Blade)
Tooling BURNDY®
Cutters—Battery Actuated
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
70
PATRIOT®
PATCUT245-LI
18 Volt Lithium-Ion
Battery Actuated Cutter
Hydraulic Self-Contained
Cutting Tool
The BURNDY®PATRIOT®PATCUT245-LI
Lithium-Ion tool incorporates the latest engi-
neering technology with a refined hydraulic
system for ultra performance, speed and
reliability. The redesigned field proven elec-
tronics provide the ultimate reliability in the
harshest work environments. All BURNDY®
battery actuated hydraulic cutting tools pro-
vide a consistent cut every time.
The PATCUT245-LI battery powered cutting
tool is compact, fast, easy to use and incor-
porates the latest in battery tool technology.
The ergonomic design allows one hand oper-
ation so that the other is free to manipulate the
conductor in the proper cutting position. The
PATCUT245-LI incorporates a specialized
latch style cutting head that allows interfer-
ence-free closure for mid-span cuts. The cut-
ter head rotates 180 degrees to allow users to
get into tight areas easier. The PATCUT245-LI
is capable of cutting up to 2.45diameter
copper and aluminum cable.
The PATCUT245-LI is supplied with a durable
high impact formed carrying case to hold the
tool, battery charger, two 18 volt Lithium-Ion
batteries and tool retention lanyard. The
PATCUT245-LI is provided with a 5-year
limited warranty (excluding blades), and
1-year on batteries and charger. All PATRIOT®
tools feature the BURNDY®INFINITY DRIVE®
transmission which has a lifetime warranty.
SPECIFICATIONS
Tool Weight: 13.7 lbs (6.2 kg)
With Battery
Length: 18.1(45.9 cm)
Width: 3.5(8.9 cm)
Height: 13.5(34.3 cm)
Operating Voltage: 18 V-DC
Recharge Time: 30 minutes
FOR USE ON
Copper & Aluminum Cable: Up to 2.45O.D.
For Copper and Aluminum cable only. Do
not cut steel, ground rods, rebar, or guy
wire.
ACCESSORIES
Battery: Cat# BAT18VLI
(3.0 AH) Hi-capacity
Chargers:
120V-AC Cat# PATCHGR-LI
12/24V-DC Cat# PATCHGR-LIDC
1240/250V-AC Cat# PATCHGR-LI250V
Replacement Blades:
Cat# PT10038657
(Moving Blade)
Cat# PT10040663
(Fixed Blade)
Lanyard: Cat# PT208620
Features and Benefits
Refined hydraulic system for ultra
performance, speed and reliability
Field proven electronics for ultimate
reliability in the harshest environments
Overmolded handle for comfort and im-
proved grip; allows for one-handed opera-
tion for advance, retract, and hold
Specialized latch head design for interfer-
ence free closure for mid-span cuts
18-volt Lithium-Ion batteries provide 2.5
times more charge/discharge cycles than
traditional Ni-Cd batteries and provide
430% more lifetime work
30 minute charger controls current, voltage
and temperature to maximize battery life
Forced air cooling fan cools the battery
by forcing cool air through the battery’s
built-in air vents
180° head rotation allows user to get into
tight areas easier
Ergonomically balanced tool design eases
operation and lessens fatigue
Durable high impact formed carrying case
provides superior protection and stores all
accessories
5-year limited warranty on tool (excluding
blades)
Lifetime warranty on INFINITY DRIVE®
1-year warranty on batteries and charger
Refined Hydraulic System for
Ultra Performance, Speed
and Reliability
6 Ton Output Force
Ergonomically Balanced
Overmolded Handle
Field-Proven Electronics
for Ultimate Reliability in
the Harshest Work Envi-
ronments
18 Volt Lithium-Ion
Battery
Trigger
Guard
Safety Lanyard
Connection
2.45Cutting Capacity
Specialized Latch Head Design
Precision Cutting Blades
180° Head
Rotation
BURNDY®Tooling
Cutters—Battery Actuated
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
71
PATRIOT®
PATCUT245CUAL-18V
Battery Actuated Tool
Hydraulic Self-Contained Cutter
The BURNDY®PATCUT245CUAL-18V battery
powered cutting tool is compact, fast, easy to
use and incorporates the latest in battery tool
technology. The ergonomic design allows one
hand operation so that the other is free to
manipulate the conductor in the proper cutting
position. The PATCUT245CUAL-18V incorpo-
rates a specialized latch style cutting head that
allows interference-free closure for mid-span
cuts. The cutter head rotates 180 degrees to
allow users to get into tight areas easier. The
PATCUT245CUAL-18V is capable of cutting
up to 2.45diameter copper and aluminum
cable.
The PATCUT245CUAL-18V operates on
industry standard 18-volt Ni/MH batteries that
eliminate voltage depression or “memory”
issues. The PATCUT245CUAL-18V comes
equipped with a high impact formed carrying
case to hold the tool, a tool retention lanyard,
a battery charger and two batteries. The
PATCUT245CUAL-18V is provided with a
5-year limited warranty (excluding blades),
and 1-year on batteries and charger.
Features and Benefits
• Battery powered cutting technology.
Easy tool operation and portability.
• Advance design high-speed pump
completes tough cuts faster.
Longer life, efficiency, and reliability.
• Specialized latch head design.
Interference free closure for mid-span
cuts.
• Ergonomic design allows one hand
operation.
User has one hand free to manipulate
material to be cut.
• 180-degree head rotation.
Versatile head positioning allows user to
get into tight areas easier.
• Mechanical ram release.
Reliable ram release (no battery power
consumption).
• Operates on 18-volt Ni/MH batteries.
Eliminates voltage depression or
“memory” issues.
• Durable high impact formed carrying case.
Provides tool protection and stores all
accessories.
• 5-year limited warranty on tool (excluding
blades) and 1-year on batteries and
charger.
Customer satisfaction and support.
SPECIFICATIONS
Tool Weight: 14.5 lbs. (5.4 kg)
With Battery
Length: 18(45.7 cm)
Width: 3.75(9.5 cm)
Height: 14.75(37.5 cm)
Operating Voltage: 18 V-DC
Recharge Time: < 45 mins.
FOR USE ON
Copper and Up to 2.45O.D
Aluminum Cable: (62.2 mm)
For Copper and Aluminum cable only. Do
not cut steel, ground rod, rebar, or guy
wire.
ACCESSORIES
Carrying Case: Cat# PT10044980
Lanyard: Cat#
PT208620
Battery: Cat# BAT18V
Hi-capacity
(2.6 AH)
Charger:
120V-AC Cat# PATCHGR18V
12/24V-DC Cat# BCT/PATDCCHGR
240/250V-AC Cat# PATCHGR250V
Replacement Blades:
Cat#
PT10038657
(Moving Blade)
Cat#
PT10040663
(Fixed Blade)
Safety Lanyard
Attachment
180° Head
Rotation
Specialized Latch
Head Design
Precision Cutting
Blades
2.45Cutting
Capacity
Trigger Guard
18 Volt Ni-MH
Battery
Ergonomically Balanced
Tool Design
Tooling BURNDY®
Cutters—Battery Actuated
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
72
BCC1000CUAL
Battery Actuated Cable Cutter
The BURNDY®BCC1000CUAL is a 12 V-DC
battery actuated cable cutter capable of
cutting up to 750 kcmil hard drawn copper
cable, and up to 1000 kcmil soft drawn
copper and up to 2O.D. aluminum cable.
DO NOT CUT STEEL or ACSR. The
BCC1000CUAL comes with battery powered
cutting tool, sealed nickel cadmium 12 V bat-
tery, 120V AC charger, carrying case, and
wrist loop which provides added security
when making cuts overhead.
The BURNDY®BCC1000CUAL is designed
to cut copper and aluminum cables in a
limited amount of space. The BCC1000CUAL
makes fast reliable cuts without stress to the
user. Just squeeze the trigger and it will cut
through your toughest copper and aluminum
cables. The BCC1000CUAL has a three-way
switch (forward, reverse, and neutral) which
allows the user to make partial cuts, back off
cables, or make adjustments during cutting.
The battery charge time is approximately
1 hour for a fast charge (80%), 4 to 6 hours
for a quick charge, and 14 to 16 hours for a
standard charge (100%). The 12 V battery can
be recharged approximately 1,000 times.
The BCC1000CUAL (excluding cutting
blades) is warranted to be free of defects in
material and workmanship for a period of 90
days, except in the case of abuse or
modification.
SPECIFICATIONS
Cutting Tool
Specifications Description
Drive Unit: 12 V-DC Motor
Dimensions: 4L 4.5W 14.5H
Weight: 6 lbs.
Cutting Capacity: 1000 kcmil soft drawn
copper, 750 kcmil hard
drawn copper and up to
2O.D. aluminum
Battery
Specifications Description
Battery Type: Sealed nickel cadmium
Voltage: 12 V-DC
Rated Capacity: 1.2 A/hr
Charge Time: Fast, approx. 1 hour
Quick, 4-6 hours
Standard, 14-16 hours
Dimensions:
2.75L 2.7W 4.75H
Weight: 1.4 lb.
Battery Charger
Specifications Description
Input Voltage: 120 V-AC
Input Frequency: 60 Hz
Input Current: 110/120V
Dimensions: 5.7L 3W 2.8H
Weight: 2.2 lbs.
FOR USE ON
Maximum conductors accommodated:
750 kcmil hard drawn copper
1000 kcmil soft drawn copper
1000 kcmil alumimum
FEATURES
• Hook head design.
• Three way switch.
• Hardened steel blades.
• Ergonomic design.
• Wrist loop.
BENEFITS
• Simplifies conductor cutting and allows
working in tight spaces.
• Allows backing off cable, partial cuts,
and adjusting during cutting.
• Helps ensure consistent cuts and longer
blade life.
• Prevents hand/wrist injury.
• Withstands rugged use. Resists oil
and solvents.
• Added security when cutting cables
overhead.
ACCESSORIES
Catalog Number Item Description
BCCBAT12V BCC1000CUAL Battery
BCCCHGR BCC1000CUAL Charger
BCCCASE BCC1000CUAL
Carrying Case
RP50RP03 BCC1000CUAL
Moving Blade
RP50RP02 BCC1000CUAL
Fixed Blade
BURNDY®Tooling
Cutters—Self-Contained Hydraulic
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
73
YCUT129ACSR
Hydraulic Hand
Operated Cutter
The BURNDY®YCUT129ACSR incorporates
a specialized latch style cutting head that
allows interference-free closure for mid-span
cuts. The cutter head rotates 180 degrees to
allow users to get into tight areas easier. The
YCUT129ACSR weighs only 11.4 pounds, yet
delivers 7 tons of cutting force. The
YCUT129ACSR with its hardened steel
blades is capable of cutting up to 1.29diam-
eter bare or insulated copper and aluminum
cable, 1113 ACSR, 5/8ground rod, 1/2rebar
and 5/8diameter soft steel bolts 1/2stan-
dard guy strand and up to 3/8EHS guy
strand.
The YCUT129ACSR comes equipped with a
high impact formed carrying case to hold the
tool and accessories. The BURNDY®
YCUT129ACSR is provided with a 5-year
limited warranty (excluding blades).
Features and Benefits
• Patented rapid advance pump.
Faster cuts with less hand strokes.
• Specialized latch head design.
Interference free closure on mid-span
cuts.
• Handle trigger drain
For convenient blade retraction.
• Hardened steel blades.
Ability to cut ACSR, ground rods, rebar
and guy wire.
• Comfort grip handles.
Help ease fatigue with continuous use.
• 180-degree head rotation.
Versatile head positioning to get into
tight areas easier.
• Durable high impact formed carrying case.
Provides tool protection and stores ac-
cessories.
• 5-year limited warranty on tool (excluding
blades).
Customer satisfaction and support.
SPECIFICATIONS
Force Developed: 7 U.S. short tons
Tool Weight: 11.4 lbs. (5.1 kg)
Length: 22.4(56.9 cm)
Width: 2.5(6.4 cm)
Height: 6.6(16.8 cm)
FOR USE ON
• Copper Cable: up to 1.29
• Aluminum Cable: up to 1.29
• ACSR: up to 1113 ACSR
• Ground Rod: up to 5/8
• Rebar: up to 1/2
• Soft Steel Bolts: up to 5/8
• Standard Guy Strand: up to 1/2
• EHS Guy Strand: up to 3/8
ACCESSORIES
Carrying Case: Cat# PT10024162
Replacement Blades:
Cat# PT10037388
(Moving Blade)
Cat# PT10037384
(Fixed Blade)
Specialized
Latch Head
Design
Precision
Cutting
Blades
1.29Cutting
Capacity
Ergonomic Handle Design
Patented Rapid
Advance Pump
180° Head Design
Comfort
Grip Handles
Handle Trigger
Drain
Tooling BURNDY®
Cutters—Remote Hydraulic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
74
RHCC129ACSR
10,000 PSI Remote
Cable Cutter
Remote Power Operated
Hydraulic Cable Cutter
The BURNDY®RHCC129ACSR remote
hydraulic cable cutter incorporates a special-
ized latch style cutting head that allows
interference-free closure for mid-span cuts.
The RHCC129ACSR with its precision cutting
blades is capable of cutting up to 1.29
diameter bare or insulated copper and
aluminum cable, 1113 ACSR, 5/8ground
rod, 1/2rebar, 5/8diameter soft steel bolts,
1/2standard guy strand, and up to 3/8EHS
guy strand.
The RHCC129ACSR is provided with a
5-year limited warranty (excluding blades).
Features and Benefits
• Specialized latch head design.
Interference free closure for mid-span
cuts.
• Precision cutting blades.
For clean cuts on Cu/Al, ACSR, ground
rods, rebar, guy strand, and soft steel
bolts.
• High strength steel cylinder.
For durability and long life.
• Lightweight ergonomic design allows one
hand operation.
User has one hand free to manipulate
material to be cut.
• Durable canvas carrying bag.
Provides tool protection and stores all
accessories.
• 5-year limited warranty on tool (excluding
blades).
Customer satisfaction and support.
SPECIFICATIONS
Operating Pressure: 10,000 psi (700 bar)
Tool Weight: 5.85 lbs. (2.65 kg)
Length: 11.25(286 mm)
Width: 3.7(94 mm)
FOR USE ON
• Copper Cable: up to 1.29
• Aluminum Cable: up to 1.29
• ACSR: up to 1113 ACSR
• Ground Rod: up to 5/8
• Rebar: up to 1/2
• Soft Steel Bolts: up to 5/8
• Standard Guy Strand: up to 1/2
• EHS Guy Strand: up to 3/8
ACCESSORIES
Canvas Bag: Cat# PT10043890
Replacement Blades: Cat# PT10037388
(Moving Blade)
Cat# PT10037384
(Fixed Blade)
Hot Stick Adapter: Cat# RHCCHSA
Precision Cutting Blades
High Strength Steel
Cylinder
Quick Disconnect
Hydraulic Fitting
Specialized Latch
Head Design
1.29Cutting
Capacity
BURNDY®Tooling
Cutters—Remote Hydraulic
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
75
RHCC245CUAL
10,000 PSI Remote
Cable Cutter
Remote Power Operated
Hydraulic Cable Cutter
The BURNDY®RHCC245CUAL remote
hydraulic cable cutter incorporates a special-
ized latch style cutting head that allows
interference-free closure for mid-span cuts.
The RHCC245CUAL with its precision cutting
blades is capable of cutting up to 2.45dia -
meter copper and aluminum cable.
The RHCC245CUAL is provided with a
5-year limited warranty (excluding blades).
Features and Benefits
• Specialized latch head design.
Interference free closure for mid-span
cuts.
• Precision cutting blades.
For clean cuts on copper and aluminum
cable.
• High strength steel body.
For durability and long life
• Lightweight ergonomic design allows one
hand operation.
User has one hand free to manipulate
material to be cut.
• Durable canvas carrying bag.
Provides tool protection and stores all
accessories.
• 5-year limited warranty on tool (excluding
blades).
Customer satisfaction and support.
SPECIFICATIONS
Operating Pressure:10,000 psi (700 bar)
Tool Weight: 8.3 lbs. (3.8 kg)
Length: 14.8(376 mm)
Width: 4.75(121 mm)
FOR USE ON
Copper & Aluminum 2.45O.D. (62 mm)
ACCESSORIES
Canvas Bag: Cat# PT10054094
Replacement Blades: Cat# PT10038657
(Moving Blade)
Cat# PT10040663
(Fixed Blade)
Tooling BURNDY®
Cutters—Mechanical and Ratchet
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
76
MCC500, MCC1000
Manual Cable Cutters
The MCC series cable cutters are precision
cable cutters incorporating high leverage
shear-type design capable of cutting up to
1000 kcmil copper and aluminum cables.
Rugged steel blades and fiberglass construc-
tion provide cutting ease, long life and
minimum cable distortion.
The MCC series cable cutters are warranted
to be free from defects in material (excluding
blades) and workmanship for one year.
FEATURES
• High quality design and construction.
• Rugged high quality steel blades.
• Fiberglass handles with soft grips.
BENEFITS
• Easy cutting with minimal cable distortion.
• Excellent cutting edge performance.
• Provides comfortable tool operation and
long life.
MCC1000 MCC500
Max.
Catalog Overall Max. Capacity Insulation
Number Length Copper Aluminum Diameter Weight
211.253.5 lbs.
MCC500 [533 mm] 500 kcmil 500 kcmil [32 mm] (1.5 kg)
321.909.0 lbs.
MCC1000 [813 mm] 1000 kcmil 1000 kcmil [48 mm] (4.0 kg)
Replaceable
Blades
Handles
Handle Grips
Catalog Number Description
MCC500BLADESET Replacement blades for MCC500
MCC1000BLADESET Replacement blades for MCC1000
Replacement Blades
BURNDY®Tooling
Cutters—Mechanical and Ratchet
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
77
RCC336, RCC556,
RCC600, RCC750HD,
RCC954ACSR1K,
RCC1000
Ratchet Cable Cutters
The RCC series cable cutters are precision
high quality tools designed to cut up to
954 ACSR and 1000 kcmil copper and
aluminum. The tools are equipped with
rugged steel blades, and a precision
bi- directional ratchet mechanism for positive
blade control, including where applicable, a
fast action thumb slide collar for rapid blade
advance and rugged fiberglass or non-slip
grip handles. RCC600 and RCC750HD have
cushion grip covered steel handles.
The RCC series cable cutters are warranted
to be free from defects in material (excluding
blades) and workmanship for one year.
For replacement blades, consult factory for
details.
FEATURES
• Patented high strength steel blades.
• Quick release, bi-directional ratchet
mechanism.
• Rapid blade advance.
BENEFITS
• Easy cutting with minimal cable distortion.
• Excellent cutting edge performance.
• Provides comfortable tool operation and
long life.
Moveable Jaw
Stationary Jaw
Warning Label
Cover
Handle Grips
Direction Lever
Open/Close Indicator
Rapid Advance Feature
Product Label
RCC600
RCC750HD
RCC1000
RCC556
RCC954ACSR1K
RCC336
Maximum
Catalog Overall Maximum Capacity Insulation
Number Length Copper Aluminum ACSR Diameter Weight
10.5350 kcmil 500 kcmil 336 kcmil 0.741.2 Lbs.
RCC336 [267 mm] [177 mm] [253 mm] [18.31 mm] [18.8 mm] (0.5 kg)
20500 kcmil 500 kcmil 556 kcmil 1.254.5 Lbs.
RCC556 [508 mm] [26.70 mm] [26.70 mm] [23.55 mm] [31.75 mm] (2.0 kg)
10600 kcmil 600 kcmil 1.251.27 Lbs.
RCC600 [254 mm] [26.70 mm] [26.70 mm] [31.75 mm] (.57 kg)
10.5750 kcmil 750 kcmil 1.622.43 Lbs.
RCC750HD [267 mm] [29.36 mm] [29.36 mm] [41.15 mm] (1.1 kg)
22.751000 kcmil 1000 kcmil 954 kcmil 1.386.5 Lbs.
RCC954ACSR1K [578 mm] [33.27 mm] [33.27 mm] [30.38 mm] [35.05 mm] (2.95 kg)
201000 kcmil 1000 kcmil 2.3754.5 Lbs.
RCC1000 [508 mm] [33.27 mm] [33.27 mm] [60.32 mm] (2.0 kg)
Tooling BURNDY®
Hydraulic Pumps
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
78
HP10, HP8, AND HP6
HP Series Manual
Hydraulic Hand Pumps
Hydraulic Output Pressures
of 10,000 PSI, 8,800 PSI, and
6,000 PSI
Hand pumps are designed to match the out-
put pressure requirements of HYPRESS™
heads and cutters. Each pump is equipped
with a built-in, factory set pressure release
valve with audible click to signal completion
of crimp cycle.
Long Arm
Built-In Factory
Set Pressure
Relief Valve
Sturdy Leg
Stabilizers
Lightweight
Rugged Design
Portable
Quick Disconnect
Hydraulic Fitting
Handle Grip
SPECIFICATIONS
Reservoir volume: 1-1/8 qts.
Length: 24-3/4
Width: 5
Weight: 18 lbs.
Closed height: 6-3/4
Height (with handle open): 20
FOR USE ON
HP10 10,000 Y34BH, Y35BH, Y35BH-4,
Y750BH, Y750BH-2, Y39BH,
Y45, Y46C, Y46, Y60BHU,
RHCC Series Cutters
HP8 8,800 Y48BH
HP6 6,000 Y35-L
ACCESSORIES
Extended leg pad stablilizes (w/hardware)
Cat # BP10PADKIT
FEATURES
BENEFITS
• Durable, long life expectancy.
• Easy to transport and move tool around
job site with built in handle.
• Maximum mechanical advantage provided
with long handle.
• Solid tool base provided with sturdy broad
leg stabilizers.
• Save time with quick disconnect
hydraulic fitting.
• High quality crimps provided with built-in,
factory set pressure release valve and audi-
ble click to signal completion of crimp.
• 5-year limited warranty.
Handle
BURNDY®Tooling
Hydraulic Pumps
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
79
FP10, FP8, AND FP6
FP Series Manual
Hydraulic Foot Pumps
Hydraulic Output Pressures
of 10,000 PSI, 8,800 PSI, and
6,000 PSI
Foot pumps are designed to match the out-
put pressure requirements for use with all
HYPRESS™ heads and cutters. Each pump
is equipped with a built-in, factory set pres-
sure release valve with audible click to signal
completion of a crimp cycle.
Long Arm
Spring
Loaded Arm
Sturdy Leg
Stabilizers
Lightweight Rugged
Design Portable
Diamond Plate
Steel Foot Pad
SPECIFICATIONS
Reservoir volume: 1-1/8 qts.
Length: 24-3/4
Width: 5
Weight: 19 lbs.
Closed height: 6-1/2
Height (with handle open): 17
FOR USE ON
FP-10 10,000 Y34BH, Y35BH, Y35BH-4,
Y750BH, Y750BH-2, Y39BH,
Y45, Y46C, Y46, Y60BHU,
Y750BH, RHCC Series
Cutters
FP-8 8,800 Y48BH
FP-6 6,000 Y35-L
ACCESSORIES
Extended leg pad stablilizes (w/hardware)
Cat # BP10PADKIT
FEATURES
BENEFITS
• Easy to lift and carry.
• Durable. Long life expectancy.
• Easy to transport and move tool around
job site with built in handle.
• Easy operation provided with spring
assisted return arm.
• Maximum mechanical advantage
provided with long arm extending
beyond pump body.
• Quality, heavy duty foot pad provided
with diamond plate steel.
• Solid tool base provided with sturdy
broad leg stabilizers.
• Time saving quick disconnect hydraulic
fitting.
• High quality crimps provided with factory
set pressure release valve with audible
click to signal completion of crimp.
• 5-year limited warranty.
Built-In
Factory Set
Pressure
Relief Valve
Quick
Disconnect
Hydraulic
Fitting
Tooling BURNDY®
Hydraulic Pumps
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
80
Y10AC9
Electric Hydraulic Pump
Hydraulic Output Pressure of
10,000 PSI
The Y10AC9 electric hydraulic pump is for use
with all HYPRESS™ heads and cutters requir-
ing 10,000 PSI operating pressure.The
Y10AC9 is equipped with a built-in, factory set
pressure relief valve. An audible “pop” and
recycling of the pump as well as relaxing of the
hose signal completion of the crimping/cutting
cycle. Pump is supplied with a durable hand-
held electric pendant switch.
Features and Benefits
Lightweight, small size.
Easy to lift, carry and transport tool
around job site with lightweight body
and handle.
Factory set relief valve.
High quality crimps are achieved with
built-in, factory set pressure relief valve
and audible recycling of pump to signal
completion of crimp cycle.
100,000 (+) life cycles.
Long durable life expectancy with light-
weight cast aluminum reservoir body.
Specifications
Motor: 115V AC 50/60 Hz
5/8 HP, 10,000 rpm
11 amp current draw
Reservoir Volume: 1.61 quarts
Height: 14.38
Base: 6.58.25
Weight: 28 lbs. (with oil)
FOR USE ON
Y34BH, Y35BH, Y35BH4, Y39BH,
Y45, Y46, Y46C, Y750BHXT,
Y750CBHXT, Y644MBH,
Y4PC834MBH, Y81KFTMBH, Y60BHU,
RHCC129ACSR, RHCC245CUAL
ACCESSORIES
Catalog Number: YAC-CASE
Steel carrying case with
handle and locking latch.
The BURNDY®Y10AC9OEM is an additional
electric hydraulic pump offering that comes
equipped with a foot switch and “jog-and-
hold” feature. Keep both hands on the
connection with the Y10AC9OEM pump kit.
For further details please contact customer
service.
5/8 HP Motor
Oil Level Window
Quick Disconnect
Hydraulic Coupler
Pendant Switch
with 10Cord
1.6 Quart Reservoir
Convenient 115V AC electric powered
motor.
Saves time with quick disconnect hydraulic
fitting.
Sealed electric pendant switch.
Easy operation with durable remote
pendant switch with 10-foot cord.
5-year limited warranty.
BURNDY®Tooling
Hydraulic Pumps
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
81
EPP10 AND EPP6
EPP Series
Electric/Hydraulic Pump
Hydraulic Output Pressures
of 10,000 PSI and 6,000 PSI
The lightweight and durable EPP10 elec-
tric/hydraulic pump is for use with all
BURNDY®HYPRESS™ remote heads and
cutters requiring 10,000 PSI operating pres-
sure. Both the EPP10 and the EPP6 are
equipped with a built-in, factory set pressure
relief valve. An audible “pop” and recycling of
the pump and relaxing of the hose, signals
completion of the crimping/cutting cycle.
Both pumps are supplied with a durable
hand-held electric pendant switch, for remote
operation of the unit, and have a manual
selection switch mounted for operation of the
unit at the pump. The operator can select
which method is best suited for the
application.
An optional carry/shipping case can be
ordered. All EPP Series pumps have been life
cycle tested to over 100,000 cycles without
failure, and are warranted to be free of defects
in materials and workmanship for five (5) years
when properly maintained and operated.
SPECIFICATIONS
Motor: 115 V-AC/60 Hz
1/2 HP @ 3450 RPM
Maximum
current draw: 12.5 amperes
Reservoir volume: 2 qts.
Height: 16
Base: 68
Weight: 30 lbs.
FOR USE ON
EPP10 10,000 Y34BH, Y35BH, Y35BH-4,
Y39BH, Y45, Y46, Y46C,
Y60BHU, 750BH,
Y750BH-2, Y644MBH,
RHCC Series Cutters
EPP6 6,000 Y35L, Y28B
ACCESSORIES
Cat. No. EPPCASE-1
Steel carrying case with handle and locking
latch.
FEATURES
• Lightweight.
• Small size.
• Factory set relief valve.
• 100,000 (+) life cycles.
• Sealed electric pendant switch.
BENEFITS
• High quality crimps are achieved with
built in, factory set pressure release valve
and audible recycling of pump to signal
completion of crimp cycle.
• Easy to lift, carry and transport tool
around job site with lightweight body
and handle.
• Convenient 115 V-AC electric powered
motor.
• Durable remote pendent switch.
• Easy operation controlled with pendent
switch, or manual switch.
• Saves time with quick disconnect
hydraulic fitting.
• Long durable life expectancy with light-
weight cast aluminum reservoir body.
• 5-year limited warranty.
Tooling BURNDY®
Hydraulic Pumps
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
82
EPAC10, EPAC8, AND
EPAC6
EPAC Series
Electric/Hydraulic Pump,
Air Control
Hydraulic Output Pressures
of 10,000 PSI, 8,800 PSI, and
6,000 PSI
The EPAC10, EPAC8, and EPAC6 electrically
driven hydraulic pumps feature exclusive
automatic or manual “jog and hold” operation
control provided by a unique air control
switch, which provides the safest operation
method of any pump available. All EPAC’s are
remotely controlled by an improved air control
switch which electrically isolates the operator
from the unit, and can be operated by either
hand or foot activation. A three (3) position
toggle switch mounted on the control box
allows the operator to select either full
automatic, off, or manual operation.
The automatic mode advances the remote
tool into a “hold” position without crimping
the connector so the operator can inspect the
orientation before completing the crimp. Once
the crimp is completed, the pump
auto matically turns the pump off, allowing the
retraction of the remote tool and resets itself
for the next operation.
The manual position allows the operator to
jog the tool forward without the tool ram
retracting. To retract the tool prior to
completing the crimp, turn the control switch
to “off,” the pump will stop and the tool will
retract. In the manual mode the pump
advances only while the control is being
depressed. To complete a crimp, squeeze
and hold the air control switch until the pump
reaches the pre-set pressure and shuts off.
The EPAC Series of electrically driven
hydraulic pumps incorporate a heavy-duty roll
cage design that is both rugged and portable.
All EPAC Series pumps have been life cycle
tested to over 100,000 cycles without failure,
and are warranted to be free of defects in
material and workmanship for five (5) years
when properly maintained and operated.
SPECIFICATIONS
Motor: 1/2 HP 115/230 V-AC,
60 Cycle
Maximum current
draw: 10 amperes
Reservoir volume: 8 quarts max.,
2 quarts min.
Height: 17-1/2
Base: 11-3/418-1/2
Dry weight: 68 lbs.
(82 lbs. w/max. fluid)
(1/2 Hp @ 3450 RPM)
FOR USE ON
EPAC10 10,000 Y34BH, Y35BH
EPAC-8 8,800 Y48BH
EPAC-6 6,000 Y35L
FEATURES
• Roll cage
• 3 position switch and control box
• Factory set output pressure
• Quick disconnect hydraulic coupler
• Oil level window
• 8 quart reservoir
BENEFITS
• Permits final inspection of connector
before completing crimp cycle.
• Extra supply hydraulic fluid 8-quart
reservoir.
• Full automatic or manual “Jog and
Hold” cycles.
• Operator safety with power loss “smart
circuit,” freezes unit in event of power
disruption.
• Method of operation desired is permitted
with 3-position selection switch.
• Safety is provided against hazardous
shock with airbulb actuator and air line.
• Saves time with quick disconnect
hydraulic fitting.
• Windows allows easy inspection of
proper oil level.
• High quality crimps are achieved with
built-in factory set pressure release valve.
• 5-year limited warranty.
BURNDY®Tooling
Hydraulic Pumps
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
83
EP10, EP10-2, EP8,
AND EP6
EP SERIES ELECTRIC/
HYDRAULIC PUMPS
Hydraulic Output Pressures
of 10,000 PSI, 8,800 PSI,
and 6,000 PSI
Electrically driven hydraulic pumps are
supplied with a durable, hand-held electric
pendent switch that remotely controls the
pump and matches the output requirements
of all HYPRESS™ remote heads and cutters.
Each pump is equipped with a built-in, factory
set, pressure relief valve. An audible “pop”
and recycling of the pump and relaxing of the
hose, signals completion of the crimping/cut-
ting cycle.
All EP series pumps are supplied with 115/230
- 220/230 voltage, 60/50 hertz, 1/2 horse power
motor and can be wired for use with any
electric power source worldwide. A three
prong, grounded plug is wired standard on the
units. All EP Series pumps have been life cycle
tested to over 100,000 cycles without failure,
and are warranted to be free of defects in
materials and workmanship for five (5) years
when properly maintained and operated.
Oil Level Window
1/2 HP Motor
Dual Voltage/Hertz
Quick Disconnect
Hydraulic Coupler
8 Quart
Reservoir
Factory Set
Output
Pressure
Roll Cage
SPECIFICATIONS
Motor: 1/2 HP 115/230 V-AC,
60 cycle
(EP**-2 versions): 1/2 HP 220/230 V-AC,
50 cycle
Maximum current
draw: 10 amperes
Reservoir volume: 8 quarts max.,
2 quarts min.
Height: 17-1/2
Base: 11-3/418-1/2
Dry weight: 68 lbs. (86 lbs. with
max. fluid)
(1/2 Hp @ 3450 RPM)
FOR USE ON
EP10 10,000 Y34BH, Y35BH, Y35BH-4,
EP10-2 Y39BH, Y45, Y46, Y46-C,
Y60BHU, Y750BH,
Y750BH-2, RHCC Series
Cutters
EP8 8,800 Y48BH
EP6 6,000 Y35L
FEATURES
BENEFITS
• Provides fast sure pump action plus a long
life expectancy.
• It’s portable. Roll cage allows easy moving
on the job site.
• Durable 1/2 HP dual voltage motor.
• Extra supply of hydraulic fluid with
8 quart reservoir.
• Saves time with quick-disconnect
hydraulic fitting.
• Easy operator control is provided with
remote pendent switch.
• Easy inspection of proper oil level is
provided by see through window.
• High quality crimps are achieved with
built-in, factory set, pressure release
valve and audible recycling of pump
which signals completion of crimp.
• 5-year limited warranty.
Tooling BURNDY®
Hydraulic Pumps
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
84
EP10-1HP AND
EP10-1HP-2
EP-1HP SERIES ELECTRIC/
HYDRAULIC PUMPS
Hydraulic Output Pressures
of 10,000 PSI
Heavy duty electrically driven hydraulic
pumps are supplied with a durable, hand-held
electric pendent switch that remotely controls
the pump and matches the output require-
ments of all HYPRESS™ remote heads and
cutters. Each pump is equipped with a built-
in, factory set, pressure relief valve. An
audible “pop” and recycling of the pump and
relaxing of the hose, signals completion of the
crimping/cutting cycle.
All EP-1HP series pumps are supplied with
115/230 - 220/230 voltage, 60/50 hertz,
1 horsepower motors and can be wired for use
with any electric power source worldwide. A
three prong, grounded plug is wired standard
on the units. All EP-1HP Series pumps have
been life cycle tested to over 100,000 cycles
without failure, and are warranted to be free
of defects in materials and workmanship for
five (5) years when properly maintained and
operated.
SPECIFICATIONS
Motor: 1 HP 115/230 V-AC,
60 cycle
(EP**-2 versions): 1/2 HP 220/230 V-AC,
50 cycle
Maximum current
draw:
10 amperes
Reservoir volume: 8 quarts max.,
2 quarts min.
Height: 17-1/2
Base: 11-3/418-1/2
Dry weight: 68 lbs. (86 lbs.
with max. fluid)
(1/2 Hp @ 3450 RPM)
FOR USE ON
EP10-1HP 10,000 Y34BH, Y35BH,
EP10-1HP-2 Y35BH-4, Y39BH,
Y45, Y46, Y46-C,
Y60BHU, Y750BH,
Y750BH-2, RHCC
Series Cutters
FEATURES
• Heavy duty design.
• Roll cage.
• Quick disconnect hydraulic coupler.
• Oil level window.
• 8 quart reservoir.
• Factory set output pressure.
• 1 HP motor dual voltage/hertz.
BENEFITS
• Provides fast sure pump action plus a long
life expectancy.
• Its portable roll cage allows easy moving
on the job site.
• Strong durable motor provided with
(1) H.P. dual voltage design.
• Extra supply of hydraulic fluid with
8 quart reservoir.
• Saves time with quick-disconnect
hydraulic fitting.
• Easy operator control is provided with
remote pendant switch.
• Easy inspection of proper oil level is
provided by see through window.
• High quality crimps are achieved with
built-in, factory set, pressure release valve
and audible recycling of pump which
signals completion of crimp.
• 5-year limited warranty.
BURNDY®Tooling
Hydraulic Pumps
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
85
FEATURES
GP10
GP Series Gasoline Engine
Driven Hydraulic Pump
Hydraulic Output Pressures
of 10,000 PSI
The GP series gasoline engine driven
hydraulic pump is a heavy-duty design that is
rugged and portable. Supplied with a four (4)
H.P. engine, the pump operates all BURNDY®
remote compression heads and cable cutters.
All GP style pumps have a built-in, factory
pre-set, automatic pressure release overload
valve with a definite pulsing and recycling to
signal the completion of a crimp. The manual
control valve allows user to “Jog and Hold”
due to the unique check valve design that
keeps pressure in the output line until
retracted.
Specifications
Engine: 4 H.P., 4 cycle
Reservoir volume: 2 gallons (8 qts.)
Pump height: 19-3/4
Pump width: 13
Pump length: 18
Overall height: 22-1/4
Overall width: 16
Overall length: 21
Pump and motor
dry weight: 64-1/4 lbs.
Overall dry weight: 77-3/4 lbs.
FOR USE ON
Pump PSI
Hydraulic Tools and Cutter
GP10 10,000 Y34BH, Y35BH, Y35BH-4,
Y39BH, Y45, Y46, Y46C,
Y60BHU, Y60BHU-D,
Y750BH, Y750BH-2, RHCC
Series Cutters
BENEFITS
• Portable pump with sturdy steel roll cage.
• Durable heavy-duty four (4) H.P. engine
for all HYPRESS™ applications and long
life expectancy.
• Manual control valve permits easy control
of crimping or cutting operations.
• Fast hose assembly with quick disconnect
pressure matched hydraulic couplers.
• Ample hydraulic capacity with (8) quart
reservoir.
• 5-year limited warranty.
Sturdy Steel Roll
Cage Design
Manual Control Valve
Quick Disconnect
Hydraulic Coupler
Oil Level
Inspection Window
8 Quart
Reservoir
Heavy-Duty
Gasoline
Engine
Tooling BURNDY®
Hydraulic Pumps
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
86
HYDRAULIC HOSES
NON CONDUCTIVE HOSES*
6,000 PSI 10,000 PSI
Cat. No. Description
PT 29900-10 10- 3/16diameter - non
conductive hose with stack-
able couplers (male/female) -
orange
PT 29900-15 15- 3/16diameter - non
conductive hose with stack-
able couplers (male/female) -
orange
PT 29900-25 25- 3/16diameter - non
conductive hose with stack-
able couplers (male/female) -
orange
PT 29901-10 10- 1/4diameter - non
conductive hose with stack-
able couplers (male/female) -
orange
PT 29901-15 15- 1/4diameter - non
conductive hose with stack-
able couplers (male/female) -
orange
PT 29901-25 25- 1/4diameter - non
conductive hose with stack-
able couplers (male/female) -
orange
Note: 1/4diameter hose provides higher
flow rate for faster ram movement.
* For proper care and maintenance of hydraulic
hoses, consult the “Hydraulic Hose Care” manual,
Form No. 7828
Cat. No. Description
PT 29902-10 10- non conductive hose
with stackable couplers
(male/female) - orange
PT 29902-15 15- non conductive hose
with stackable couplers
(male/female) - orange
PT 29902-25 25- non conductive hose
with stackable couplers
(male/female) - orange
PT 29074-1 Non conductive hose carrying
bag
* For proper care and maintenance of hydraulic
hoses, consult the “Hydraulic Hose Care” manual,
Form No. 7828
Cat. No. Description
PT 91 8- steel braided hose
with steel spring reinforced
ends. Stackable couplers
(male/female) - Black. No
electrical rating. DO NOT
use on energized conductor.
8,800 PSI
Cat No. Description
PT 76 8- steel braided hose
with steel spring reinforced
ends. Stackable couplers
(male/female) - Black. No
electrical rating. DO NOT
use on energized conductor.
*
For proper care and maintenance of hydraulic
hoses, consult the “Hydraulic Hose Care”
manual,
Form No. 7828.
CONDUCTIVE HOSES*
Do not attempt to repair or recouple the hose yourself!
10,000 PSI
NON CONDUCTIVE HOSES*
BURNDY®Tooling
Hydraulic Pumps
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
87
ACCESSORIES
PT 29074-1 Insulated hose carrying bag
Designed to provide protection and clean-
liness of non-conductive hoses. Accom -
modates 100 ft. of non-conductive coiled to
17-1/2O.D. and 3-3/4wide. Maximum
carrying capacity: 10 lbs.
Replacement Coupler 6,000 PSI operating
pressure
PT 29091 (male)
PT 29214-1 (female)
Replacement Coupler 10,000 PSI operating
pressure
PT 94 (male)
PT 93 (female)
Adjustable Head Grip For joining
HYPRESS™ heads to universal hot sticks
PT 29075 (for Y35L)
PT 29402-1 (for Y35BH)
PT 10128 (for Y46)
DIE CASES
PT 29291
(Y750, Y35/Y39) die case for
“U” -type die sets
PT 6545
(Y45 and Y46) die case for
“S” and “P” -type die sets
ALFLUID™
ALFLUID™ QT.
ALFLUID™ GAL.
(available in quart and gallon size containers)
Use ALFLUID™ in hand operated tools during
extended use below 32 degrees.
All weather HYDRAULIC fluid for BURNDY®
pumps:
HP hand pump
FP foot pump
GP gasoline pump
EPP. electric pump
AC-3H auto/man. elect. pump
DC-3H auto/man. elect. pump
HYFLUID™
HYFLUID™ QT.
HYFLUID™ GAL.
(available in quart and gallon size containers)
Hydraulic fluid for BURNDY®HYPRESS™
hand operated tools:
Y35 and Y35-2 HYPRESS™ tools
Y39 HYPRESS™ tool
Y750 REVOLVER HYPRESS™ tools
In-line Pressure Gauge 10,000 PSI operating
pressure for hydraulic pumps
PT 11018
Tooling BURNDY®
Low Pressure Hydraulic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
88
ENFORCER™
HIW716ENF
Hydraulic Impact Wrench
Variable Torque
7/16Quick Chuck
When it comes to drilling holes or tightening
and loosening hardware the ENFORCER™
hydraulic impact wrench (Catalog Number
HIW716ENF) provides a powerful punch with
515 ft-lbs of torque that is unsurpassed in the
7/16series of low pressure wrenches. Utilizing
the very latest in CNC machining technology
and superior materials, BURNDY®is proud to
provide one of the toughest, lightweight
wrenches ever offered in this class.
The ENFORCER™ wrench comes with a 7/16
Tri-ball quick chuck with a wide flange that will
provide a secure hold on all standard 7/16
hex drive bits and accessories. The adjustable
torque selector allows users to choose
between a low setting of 200 ft-lbs and high
setting of 515 ft-lbs of output torque. The dual
acting spool allows the user to change from
Open to Closed center operating circuits. In
addition to our standard five-year limited
warrany, the ENFORCER™ wrench comes
with a full one-year unlimited warranty on the
shaft seal.
The ENFORCER™ wrench comes equipped
with an internal safety relief valve to protect the
tool against hydraulic pressure spikes. This
regulates pressure to the motor, and therefore
allows excessive flow (flow which is beyond
that which is required to do the work) to
bypass back to the return side of the circuit.
SPECIFICATIONS
Chuck Type: 7/16Quick Change
Optimal Pressure: 750-2000 PSI
Flow Range: 4-12 GPM
Optimal Flow Range: 4-8 GPM
Operation: Open/Closed option
Torque: 515 ft-lbs
Weight: 5.95 lbs
Length: 7.80 in.
Height: 8.90 in.
Width: 3.10 in.
ACCESSORIES
Cat. No. Description
HIW716ENFTGKIT Trigger guard assembly
kit
HIW716ENFTG HIW716ENF wrench
provided with a factory
installed -
HIW716ENFTGKIT
LPHTADPMMOP66 Male to Male adaptor for
use with couplers listed
below *(Qty. 2)
LPHTHTMANOSE66 Male Coupling 3/8NPT
*(Qty. 1)
LPHTHTMABODY66
Female Coupling 3/8NPT
*(Qty. 1)
LPHTHOSNCR66668
3/8x 8 Ft. Hose Set
*(Qty. 1)
*(Recommended quantity for use with HIW716ENF.)
Features and Benefits
Industry exclusive torque selector.
Dual torque selector spool allows users
to switch between 200 and 515 ft-lb
torque settings.
• 7/16Tri-ball quick chuck.
Allows users to quickly change bits,
sockets or other hardware adaptors.
CNC Machined billet aluminum.
Provides superior strength, reliability and
makes for the lightest tool in its class.
Also provides for tighter tolerancing to
ensure higher quality.
Cartridge style valves.
Provides for greater accuracy and more
economical servicing
Dual spool operation.
Allows tool to be used in either an OPEN
or CLOSED center hydraulic system.
The picture above shows the HIW716ENF
model with trigger guard, adaptors, and
couplers as listed under Accessories.
7/16Quick Change Chuck
Forward/Reverse Selector
Variable Torque
Selector
Heat Insulated Er-
gonomic Handle
High Grade/Lightweight
Aluminum Body
Dual Spool Selector for
Open & Closed Systems
See our Dominator Drill Bits on page 96 in the
Tooling Catalog.
BURNDY®Tooling
Low Pressure Hydraulic
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
89
HIW716VTR1
Variable Impact Wrench
Features and Benefits
• Adjustable torque setting allows user to
select proper power and torque for any job
application
• Torque is controlled by dumping hydraulic
flow back to tank, therefore, no heat build-
up or over-taxing of hydraulic power source
• Gerotor type motor
• Lightweight—Most powerful wrench in the
industry
• Dual action spool (Open/Closed center
operation) allows the user to quickly
change from Open to Closed Center
circuits
716Tri-ball Quick Chuck with wide flared
flange accommodates standard 716hex
drive bits and accessories. Tri-Ball design
provides a secure hold on attachments
• Eyelet Kit included
• 5-year limited warranty
• Optional trigger guard kit HIW71612TGKIT
SPECIFICATIONS
Specifications Description
Chuck Type: 716Quick Chuck
Pressure: 1000-2000 psi
(70-140 BAR)
Flow: 4-7 GPM (15-27 LPM)
Operation: Open/Closed center
Torque: Adjustable 200-500
ft-lbs
Max. Back Pressure:
250 psi (17 BAR)
Weight: 7.25 lbs. (3.29 kg)
Length: 9 in. (23 cm)
Height: 9 in. (23 cm)
Width: 3 in. (7.6 cm)
Tool Ports: #6 SAE O-Ring (F)
HIW-716R1
Impact Wrench
7/16Quick Chuck
Features and Benefits
• Gerotor motor has a lifetime warranty and
greater efficiency with longer life than gear
type motor tools
• High torque output provides unmatched
power, yet controllable, with 500 ft-lbs of
torque @ 7 GPM
• Dual action for Open or Closed center
operation
• Innovative 3 part design allows tool sub-
assemblies to be quickly removed/replaced
if service is required.
716Tri-ball Quick Chuck accommodates
standard 716hex drive bits and
accessories
• Eyelet Kit included
• 5-year limited warranty
• Optional trigger guard kit HIW71612TGKIT
SPECIFICATIONS
Specifications Description
Chuck Type: 716Quick Chuck
Pressure: 1000-2000 psi
(70-140 BAR)
Flow: 4-7 GPM (15-27 LPM)
Operation: Open/Closed center
Torque: 450 ft-lbs @ 6 GPM
Motor: Gerotor
Max. Back Pressure:
250 psi (17 BAR)
Weight: 7.25 lbs. (3.29 kg)
Length: 9 in. (23 cm)
Height: 9 in. (23 cm)
Width: 3 in. (7.6 cm)
Tool Ports: #6 SAE O-Ring (F)
Cat.# HIW71612TGKIT
Trigger Guard
Tooling BURNDY®
Low Pressure Hydraulic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
90
KOMPRESSOR™
LPHY750XT AND
LPHY750CXT
Remote Operated 12 Ton
Low Pressure Hydraulic
Compression Tool
The BURNDY®LPHY750XT KOMPRES-
SOR™ is a lightweight, compact, low pres-
sure, hydraulic 12 ton crimping tool. The
LPHY750XT is double acting for hydraulic ram
advance and retract. The KOMPRESSOR™
also has an industry exclusive spring back up
for ram retraction in case of loss of hydraulic
pressure. The LPHY750XT comes equipped
with an ergonomic handle designed for better
balance, which helps lessen fatigue to the
operator.
The LPHY750XT KOMPRESSOR™ features
the BURNDY®750XT tool head with a 1.65
jaw opening capable of using all industry stan-
dard BURNDY® “U” dies. The LPHY750XT
also has an industry exclusive visual crimp
indicator to assure the operator of a properly
completed crimp. The LPHY750XT also has an
audible crimp indicator.
The LPHY750XT is powered directly from
open center or closed center hydraulic tool
circuits present on most utility line trucks or
can be operated from individual low-pressure
hydraulic power units. The LPHY750XT can
be switched from open center to closed
center operation with a simple external
adjustment. The LPHY750XT does not require
any additional tooling such as boosters,
intensifiers, or hand controls in the bucket.
Five-year limited warranty.
SPECIFICATIONS
Flow Rate: 3 - 9 GPM
(11 - 34 LPM)
Operating Pressure:
1,500 - 2,500 psi
(103 - 172 BAR)
Force Developed: 12 Tons
Weight: 21 lbs. (9.5 kg)
Overall Length: 20.65 in. (524 mm)
Width: 15 in. (381 mm)
Jaw Opening: 1.65 in. (42 mm)
Max. Back Pressure:
250 psi (17 BAR)
Crimp Time: Approximately
2 seconds
FOR USE ON
Tension Sleeves
Copper #8 sol - 500 kcmil
Aluminum #8 sol - 587.2 kcmil
ACSR #4 - 556.5 kcmil
Taps
Copper #14 sol - 500 kcmil
Aluminum #8 sol - 500 kcmil
Aerial Cable
Copper #6 - 500 kcmil
Terminals and Splices
Copper #8 - 750 kcmil
Aluminum #8 - 750 kcmil
ACSR #4 - 556.5 kcmil
HYGROUND®
Copper #8 - 500 kcmil
Ground Rods 1/2- 1diameter
ACCESSORIES
Hoses:
Cat No. LPHTHOSNCR66668OP
Direct connect 8non-conductive hose set
Cat No. LPHTHOSNCR666610OP
Direct connect 10non-conductive hose set
*Cat No. LPHTHOSNCR66668
8non-conductive hose set
*Cat No. LPHTHOSNCR666610
10non-conductive hose set
Hydraulic Fittings:
Cat No. LPHTHTMANOSE66
Male coupler 3/8HTMA
Cat No. LPHTHTMABODY66
Female coupler 3/8HTMA
Cat No. LPHTADPSMFOP66
Swivel Adapter
*These hoses are used with the
LPHTADPSMFOP66 swivel adapter.
FEATURES
• LPHY750CXT covered version available.
(See picture below.)
• Visual and audible crimp indicator assures
properly completed crimps with 12 tons of
force.
• Covers a wide range of applications with
its 1.65jaw opening.
• 350head rotation for versatile tool head
positioning allowing the user to get into
tight areas easier.
• Uses all standard BURNDY®“U” dies.
• Operates on open center or closed center
hydraulic systems.
• Ergonomic handle design for better
balance and helps lessen fatigue.
• Double acting tool for hydraulic ram
advance and retraction.
• Spring back up for ram retraction if
hydraulic system shuts down.
• 5-year limited warranty.
Visual Crimp
Indicator
Ergonomically Balanced Tool
and Handle Design
Internal Ram Retraction
Backup Spring
Covered Head
Large 1.65Jaw
Opening
Activation Trigger
LPHY750CXT Covered Model Shown
Covered Body
and Handle
BURNDY®Tooling
Low Pressure Hydraulic
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
91
HBR40
Hydraulic Breaker
Light and Medium Duty
Features and Benefits
• Light to Medium Duty breakers powerful
enough for most breaking applications.
• Control trigger built into handle.
• Provided with 18braided whip hoses
(order HTMA couplers separately).
• Standard tool attachment mechanism
allows use of all standard tool bits.
• No compressed air exploding into atmos-
phere spreading dirt, dust and noise.
• Hydraulic cushioning of return stroke
reduces operator shock and fatigue.
• Hand grips at comfortable working height.
• Hydraulic operation provides continuous
lubrication of all moving parts.
• 5-year limited warranty.
SPECIFICATIONS
Flow: 4-7 GPM (15-27 LPM)
Optimum Flow: 4 GPM (15 LPM)
Pressure: 1200-2000 psi
(85-140 BAR)
Max. Back Pressure:
150 psi (11 BAR)
Weight: 40-48 lbs.
Length: 25
Tool Steel Capacity:
14-1/4
Performance: (1500 BPM) 45-55 lb.
class breakers
Whip Hoses: 18with 3/8NPT
fittings
HBR66
Hydraulic Breaker
Medium and Heavy Duty
Features and Benefits
• Medium to Heavy Duty breakers suitable
for extended periods of operation.
• Control trigger built into handle.
• Provided with 18braided whip hoses
(order HTMA couplers separately).
• Standard tool attachment mechanism
allows use of all standard tool bits.
• No compressed air exploding into atmos-
phere spreading dirt, dust and noise.
• Hydraulic cushioning of return stroke
reduces operator shock and fatigue.
• Hand grips at comfortable working height.
• Hydraulic operation provides continuous
lubrication of all moving parts.
• HBR67HF capable of handling 7-10 GPM.
• 5-year limited warranty.
SPECIFICATIONS
Flow: 4-7 GPM (15-27 LPM)
Optimum Flow: 4 GPM (15 LPM)
Pressure: 1200-2000 psi
(85-140 BAR)
Max. Back Pressure:
150 psi (11 BAR)
Weight: 50-67 lbs.
Length: 27to 35
Tool Steel Capacity:
1-1/46
Performance: 60-80 lb. class series
Whip Hoses: 18with 3/8NPT
fittings
Tooling BURNDY®
Low Pressure Hydraulic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
92
HTP3, HP3
3Submersible Pumps
The HP3 and HTP3 hydraulic submersible
pumps are designed to reliably pump large
volumes of liquids and solids (per specifica-
tions). HP and HTP models are durable and
offer a very high performance-to-weight ratio.
These pumps are self-lubricating, utilizing the
hydraulic fluid in a closed loop to ensure
consistent, reliable lubrication. The units can
be run dry as they do not require water for
cooling purposes whether submersed or not.
The high output and compact nature of these
pumps make them ideal for pumping out
vaults, trenches, ditches, ponds, tanks, pools,
etc. in a multitude of industries including
agriculture, construction, mining, utilities,
public works, departments of transportation,
and more.
3Submersible Pump
HP3
Features and Benefits
• Totally submersible
• Pumps solids without blockage or damage
• Self lubricating design
• Cast aluminum pump body
• Double-sealed hydraulic motor shaft
protects hydraulic source from water
• Thumb screw secured lid so cover is easy
to remove without special tools
• Provided with whip hoses
• High impact, abrasion resistant liner
• 5-year limited warranty
SPECIFICATIONS
HP3
Flow: 7-10 GPM
(27-38 LPM)
Pressure: 1000-2000 PSI
(70-140 BAR)
Weight: 36 lbs. (16.34 kg)
Pump capacity: 750 GPM (2800 LPM)
Operation: Open/Closed center
Discharge size: 3outlet
(3Male Cam-Lock)
Maximum lift: 50 ft. (21.34 m)
Motor: Gear Motor
ACCESSORIES
Cat. No. Description
HOSE325 25 ft. long hose
HOSE350 50 ft. long hose
3Trash Pump
HTP3
SPECIFICATIONS
HTP3
Flow: 7-10 GPM
(27-38 LPM)
Pressure: 1000-2000 psi
(70-140 BAR)
Max. Back Pressure:
250 psi (17 BAR)
Weight: 40 lbs. (18.16 kg)
Pump capacity: 500 GPM (1900 LPM)
Operation: Open/Closed center
Discharge size: 3outlet
(3Male Cam-Lock)
Motor: Gear Motor
Diameter: 12 in (30.5 cm)
Maximum lift: 40 ft. (18.29 m)
Ports: 1214 (#8) NPT (F)
HP2HV
(HIGH VOLUME)
2Submersible Pumps
Features and Benefits
• Totally submersible
• Self lubricating design
• Lightweigt cast aluminum pump body
• Built-in lifting handle/eye
• Self-priming pump
• Provided with whip hoses
• Unit can run dry without damage
• HP2HV adaptable to either 2or 2-1/2
discharge
• 5-year limited warranty
SPECIFICATIONS
Flow: 4-9 GPM
Pressure: 1000-2000 psi
(70-140 BAR)
Weight: 13 lbs.
Pump Capacity: 340 GPM
Operation: Open/Closed center
Maximum Lift: 80 GPM @ 70 ft
Motor: Gerotor Motor
ACCESSORIES
Cat. No. Description
HOSE2 Hose
BURNDY®Tooling
Low Pressure Hydraulic
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
93
HPTR1 Series
Pole Tampers
The HPT hydraulic pole tampers are designed
to provide trouble-free service for compacting
around poles, posts, footings and other
objects.
The pole tamper operates best on a flow rate
of 4 gal/min. Operating pressure. Force of
blow, and frequency of blow will be a function
of the flow rate provided. A minimum of 1000
lb/in2operating pressure is essential in order
to obtain the maximum output performance.
The unique patented valving of the HPT pole
tamper provides low maintenance, long life
and superior handling characteristics because
there is no mechanical impacting of the ram
within the tamper. The oil reverses the stroke
before bottoming out, preventing the tamper
from hammering itself when running free
between compaction strokes.
These features provide unexcelled com-
paction while virtually eliminating kick-back to
the operator’s hand.
Tamper shoes sold separately.
Pole Tamper With On/Off Valve Pole Tamper With No On/Off Valve
SPECIFICATIONS
Flow: 4-10 GPM
(15-38 LPM)
Pressure: 1000–2000 PSI
(70–140 BAR)
Max. Back Pressure:
250 psi (17 BAR)
Operation: Open/Closed center
Stroke Amplitude: 158in.
Stroke Frequency: 1375 per minute
Tool Ports: #6 SAE O-Ring (F)
Features and Benefits
• Available with or without On/Off control
valve
• Patented valving prevents impacting of the
ram within the tamper
• Stroke amplitude of 158
• Stroke frequency of 1375 blows/min. is
ideal for compacting around poles, posts,
footings, and other objects
• Interchangeable heavy duty tamper shoes
allows for flexibility
• 5-year limited warranty
With On/Off Valve No On/Off Valve
Catalog Overall Weight Catalog Overall Weight
Number Length (Approx.) Number Length (Approx.)
6029 lbs 5926 lbs.
HPT-60-R1 (152 cm) (13 kg) HPT-59-R1 (150 cm) (12 kg)
7230 lbs 7128 lbs.
HPT-72-R1 (183 cm) (14 kg) HPT-71-R1 (180 cm) (13 kg)
8432 lbs 8331 lbs.
HPT-84-R1 (213 cm) (15 kg) HPT-83-R1 (211 cm) (14 kg)
9634 lbs
HPT-96-R1 (244 cm) (15.4 kg) ——
ACCESSORIES
Tamper shoes must be ordered separately
Cat # TS-KD: Kidney shoe, 38
(7.6 20.3 cm)
Cat # TS-RD: Round shoe, 6dia.
(15.2 cm dia.)
Cat # TS-SQ: Square shoe, 88
(20.3 20.3 cm)
Whip Hoses must be ordered separately.
Cat # LPHTWHP-BCS66606-18 (Incl. set of
[2] hoses) Stk # 002045
Square Shoe Round Shoe
Kidney Shoe
Tooling BURNDY®
Low Pressure Hydraulic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
94
HHS Series
Hand Chain Saws
The lightweight Hydraulic Hand-held Chain
Saw was designed for the ease of hand ling,
balance and dependability. A Gerotor motor
provides the hand-held chain saw with a high
level of torque and horsepower for long and
trouble-free operation. The handle remains
cooler because no hydraulic fluid flows
through the grip. An automatic chain oiler is
another feature of the saw. In addition, the
guide bar contains a nose sprocket for
improved cutting performance and reduced
wear of the guide bar. The saws are furnished
with a .325 pitch anti-kick back chain. The
dual spool trigger design enables operation of
the tool on both open-center and closed-
center systems.
Features and Benefits
• Gerotor type motor has lifetime warranty.
• Supplied with .325pitch anti-kickback
chain for maximum safety.
• Dual action spool quickly and easily
changes from Open to Closed center
operation.
• Automatic, adjustable chain oiler enables
longer running time without damage to
chain/bar due to lack of lubrication.
• Low RPM and high torque––minimizes saw
kickback.
• Choice of 11, 13, 16or 20bars.
• 5-year limited warranty.
Catalog Overall Bar Cutting Weight
Number Length Length Capacity (Approx.)
HHS-O/C-B11 2113-1/2117-1/4 lbs.
HHS-O/C-B13 2415-1/2137-1/2 lbs.
HHS-O/C-B16 2718-1/2168 lbs.
HHS-O/C-B20 3022-1/2208-1/2 lbs.
HPS Series
Pole Chain Saws
The HPS hydraulic pole saws are designed for
safety, convenience and function. The fiber-
glass extension provides lightweight strength
reducing operator fatigue. The trigger guard
helps to prevent accidental motor start. The
high speed, high performance Gerotor motor
enables these pole saws to tackle the tough-
est of pruning or clearing jobs. Pole circular
saw models incorporate a nose and blade
guard for stability and fewer chips thrown
towards the operator. Pole chain saw models
have a disk next to the sprocket to lessen the
danger of a poorly adjusted chain from
coming off the sprocket. In addition, the guide
bar contains a self- lubricating oiling system to
help reduce wear and increase performance.
Non-conducting fiberglass poles tested to
meet OSHA regulation 1910.269.
SPECIFICATIONS
HHS & HPS
Flow: 5-8 GPM
(19-30 LPM)
Pressure: 1000-2000 psi
(70-140 BAR)
Operation: Open/Closed center
Motor: Gerotor
Chain:
.325pitch anti-kickback
Tool Ports: #6 SAE O-Ring (F)
Max. Back Pressure:
250 psi (17 BAR)
Catalog Overall Handle Bar Cutting Weight
Number Length Length Length Capacity (Approx.)
HPS-O/C-4-B11 73(61)4813-1/2118-3/4 lbs.
HPS-O/C-4-B13 76(64)4815-1/2139 lbs.
HPS-O/C-5-B11 85(71)6013-1/2119-1/4 lbs.
HPS-O/C-5-B13 88(74)6015-1/2139-1/2 lbs.
Features and Benefits
• Gerotor motor has lifetime warranty.
• Dual action spool quickly and easily
changes from Open to Closed center
operation.
• Automatic, adjustable chain oiler enables
longer running time without damage to
chain/bar due to lack of lubrication.
• .325pitch anti-kick back chain supplied
standard.
• Low RPM and high torque––minimize saw
kickback.
• Choice of 11or 13bars.
• 5-year limited warranty.
BURNDY®Tooling
Low Pressure Hydraulic
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
95
SPECIFICATIONS
HPP18
Output/Flow:
1 @ 2,000 PSI @ 1–10
GPM
(138 Bar @ 0-38 LPM)
Dry Weight: 233 lbs. (105.6 kg)
Length: 35(88.9 cm)
Width: 29(73.6 cm)
Height: 32(81.2 cm)
Motor: 18 Hp @ 3500 RPM
HPP18-2
Output/Flow
2 @ 2,000 PSI @ 5 GPM
or 1 @ 2,000 PSI @ 10
GPM
Dry Weight: 233 lbs. (105.6 kg)
Length: 35(88.9 cm)
Width: 29(73.6 cm)
Height: 32(81.2 cm)
Motor: 18 Hp @ 3500 RPM
HPP18, HPP18-2
Hydraulic Power Pack
Cat # HPP18 (Single Circuit)
Cat # HPP18-2 (Dual Circuit)
The HPP18-2 Hydraulic Power Pack is
designed to provide hydraulic flow and pres-
sure for operation of HTMA Type I and Type II
hydraulic tools. The power pack is equipped
with an 18 HP gas engine. The power packs
are all equipped with air-to-oil coolers with
suction fan mounted to the power shaft on the
engine. The fuel and hydraulic systems are
self-contained with the required reservoir,
filtration and level indicators.
The hydraulic system consists of a hydraulic
system fluid reservoir; filter assembly, single
(HPP18) or tandem pump (HPP18-2), and a
wide variety of flow controls. The filter
element is a “spin on” type element for easy
replacement. The filter housing has a pressure
bypass valve to divert fluid directly to the tank
in the event of a restricted filter. Only the
hydraulic pumps are called out in the parts
section of this manual. Pressure hoses from
the pumps are connected directly to a control
module, which contains a relief valve, a flow
control valve, and pressure and return ports.
5 gallon hydraulic reservoir for cooler oil
operation.
Features and Benefits
• Briggs & Stratton 18 HP VANGUARD gas
engine (twin OHV cylinders.)
• Integral oil cooling system with fully
shrouded fan and changeable oil filter.
• Fold away locking handle for easy job site
portability.
• Electronic ignition with key start, 12 Volt
battery.
• Features manual choke and an adjustable
throttle mechanism with lock/adjustment.
• Variable GPM output valve provides fluid
flow from 1-10 GPM @ 2,000 psi (HPP18
only).
• HPP18-2 is a dual circuit unit: (1) 10 GPM
or (2) 5 GPM.
• HPP18-2 has the ability to operate two (2)
5 GPM tools simultaneously or one (1) tool
up to 10 GPM.
SPECIFICATIONS
Specifications Description
Engine:
Honda 5.5 Hp recoil start
Operating Pressure:
1450 psi
Flow: 5.4 GPM
Dry Weight: 83 lbs.
Fuel Tank Capacity:
1 gallon
Hyd. Oil Capacity:
1.25 gallons
Length: 20
Width: 17
Height: 18
HPP5
Hydraulic Power Pack
Features and Benefits
• Honda 5.5 HP engine with recoil start for
reliability, ease of use and minimal
maintenance.
• Lightweight and compact, weighing only
83 lbs. Easily transported and can be
picked up by one person.
• Air blast oil cooler/radiator system with
thermostatic control. Prevents overheating
of the hydraulic oil.
• Built with a robust stainless steel frame and
wheel kit. Provides outstanding protection
during use and transport.
• Operating controls are basic and easy to
use.
Tooling BURNDY®
Low Pressure Hydraulic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
96
LPHT ACCESSORIES
This is a generic sample of the more than
200 accessory items available. If you do not
Catalog Number Description
LPHT3CHISEL11418 3Chisel, 1-1/4hex, 18Long
LPHTASPHALTCUT118 Asphalt Cutter, 1-1/8hex
LPHTCLAYSPADE118 Clay Spade, 1-1/8hex
LPHTGRDVR11458 Ground Rod Driver, 1-1/4hex, 5/8Rod
LPHTGRDVR11858 Ground Rod Driver, 1-1/8hex, 5/8Rod
LPHTMOILPT118 Moil Point, 1hex, 18Long
LPHTMOILPT11814 Moil Point, 1-1/8hex, 14Long
LPHTNARCHISEL11814 Narrow Chisel, 1-1/8hex, 14Long
LPHTADPMM71612 7/16Quick Chuck Adaptor 1/2Square
HIW71612TGKIT Trigger Guard for HIW-716, HIW-12
LPHTADPMMOP66 ADP Male/Male SAE #6, 3/8 NPT (2 required per tool)
Auger Bits (call for many additional options)
LPHTBIT111618D 11/1618Long 7/16 QC; Dominator
LPHTBIT111624D 11/1624Long 7/16 QC; Dominator
LPHTBIT131618D 13/1618Long 7/16 QC; Dominator
LPHTBIT131624D 13/1624Long 7/16 QC; Dominator
LPHTBIT151618D 15/1618Long 7/16 QC; Dominator
LPHTBIT151624D 15/1624Long 7/16 QC; Dominator
Hoses (call for many additional options) red or orange
LPHTHOSNCR666610 Hose - Insulated, 10 ft., 3/8 NPT, 3/8 NPT
LPHTHOSNCR66668 Hose - Insulated, 8 ft., 3/8 NPT, 3/8 NPT
LPHTHOSNCR66668OP Hose - Insulated, 8 ft., SAE #6, 3/8 NPT
LPHTHOSNCR666610OP Hose - Insulated, 10 ft., SAE #6, 3/8 NPT
Couplers (call for many additional options)
LPHTDRIPBODY66 Dripless Body - 3/8 Body, 3/8 NPT
LPHTDRIPBODY88 Dripless Body - 1/2 Body, 1/2 NPT
LPHTDRIPNOSE66 Dripless Nose - 3/8 Body, 3/8 NPT
LPHTDRIPNOSE88 Dripless Nose - 1/2 Body, 1/2 NPT
LPC38S 3/8, 3/8 NPT Flush Face Coupler Set - Body & Nose
LPC12S 3/8, 1/2 NPT Flush Face Coupler Set - Body & Nose
LPHTHTMADUSTCAPF HTMA Dust Cap - Body
LPHTHTMADUSTCAPM HTMA Dust Cap - Nose
Sockets
LPHTSOC121/118 Dual Socket - 1/2Drive 11-1/8
LPHTSOC121316/1516 Dual Socket - 1/2Drive 13/16& 15/16
LPHTSOC121 Socket - 1/2Drive 1
LPHTSOC121116 Socket - 1/2Drive 11/16
LPHTSOC12112 Socket - 1/2Drive 1-1/2
LPHTSOC12114 Socket - 1/2Drive 1-1/4
LPHTSOC12118 Socket - 1/2Drive 1-1/8
LPHTSOC121188PT Socket - 1/2Drive 1-1/8, 8 Point
LPHTSOC1212 Socket - 1/2Drive 1/2
LPHTSOC12128PT Socket - 1/2Drive 1/2, 8 Point
LPHTSOC121316 Socket - 1/2Drive 13/16
LPHTSOC1213168PT Socket - 1/2Drive 13/16, 8 Point
LPHTSOC12138 Socket - 1/2Drive 1-3/8
LPHTSOC1215168PT Socket - 1/2Drive 15/16, 8 Point
LPHTSOC121716 Socket - 1/2Drive 1-1/16
LPHTSOC1217168PT Socket - 1/2Drive 1-1/16, 8 Point
LPHTSOC1218PT Socket - 1/2Drive 1, 8 Point
LPHTSOC1234 Socket - 1/2Drive 3/4
LPHTSOC12348PT Socket - 1/2Drive 3/4, 8 Point
LPHTSOC1258 Socket - 1/2Drive 5/8
LPHTSOC12588PT Socket - 1/2Drive 5/8, 8 Point
LPHTSOC1278 Socket - 1/2Drive 7/8
LPHTSOC12788PT Socket - 1/2Drive 7/8, 8 Point
LPHTSOC12916 Socket - 1/2Drive 9/16
HIW12SOCSET Socket Set - 1/2Drive DP IMP 6 Point
see what you are looking for, call us at
BURNDY®and we will get it for you:
1-800-346-4175.
BURNDY®Tooling
Knockouts—Mechanical and Ratchet
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
97
BKOM50125
Knockout Set
For 1/2– 1-1/4Conduit Size
The BURNDY®Knockout Set is designed to
punch holes for 1/2– 1-1/4conduit in distri-
bution boxes, electrical panels and troughs.
The Knockout Set is provided with a 1-year
limited warranty.
BKOM50125 SPECIFICATIONS
Description Weight
1/2– 1-1/43 lbs.
Knockout Set
Catalog Number Description Hole Weight
BKP500B 1/2Punch 7/8.4 lb.
BKD500B 1/2Die 7/81 lb.
BKP750B 3/4Punch 1-3/32.4 lb.
BKD750B 3/4Die 1-3/321 lb.
BKP1000B 1Punch 1-11/321 lb.
BKD1000B 1Die 1-11/321 lb.
BKP1250B 1-1/4Punch 1-11/162 lb.
BKD1250B 1-1/4Die 1-11/162 lb.
BKSB50B 1/2Bearing & Drive Screw 1 lb.
BKS752B 3/4– 2Bearing & Drive Screw 1 lb.
BK88004 Storage Case 1.5 lb.
SET INCLUDES
Features and Benefits
• Four-point design allows slug to drop
automatically without splitting.
• Punches up to 10-gauge mild steel.
• Set includes the four most popular sizes
of punches and dies packed in a sturdy
storage case.
• 1-year limited warranty.
ACCESSORIES
Components for kit listed above can be
purchased separately.
Tooling BURNDY®
Knockouts—Mechanical and Ratchet
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
98
BKOM152
Knockout Set
For 1-1/2– 2Conduit Size
The BURNDY®Knockout Set is designed to
punch holes for 1-1/2– 2conduit in distribu-
tion boxes, electrical panels and troughs.
The Knockout Set is provided with a 1-year
limited warranty.
BKOM152 SPECIFICATIONS
Description Weight
1-1/2– 2Knockout Set 4 lbs.
Catalog Number Description Hole Weight
BKP1500B 1-1/2Punch 1-15/162 lb.
BKD1500B 1-1/2Die 1-15/162 lb.
BKP2000B 2Punch 2-3/82 lb.
BKD2000B 2Die 2-3/82 lb.
BKS752B 3/4– 2Bearing & Drive Screw 1 lb.
BK88001 Storage Case 1.5 lb.
Features and Benefits
• Four-point design allows slug to drop
automatically without splitting.
• Punches up to 10-gauge mild steel.
• Durable storage case.
• 1-year limited warranty.
SET INCLUDES
ACCESSORIES
Components for kit listed above can be
purchased separately.
BURNDY®Tooling
Knockouts—Mechanical and Ratchet
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
99
BKOH2540
Assorted Knockout Kit
For 2-1/2– 4Conduit Size
The BURNDY®Assorted Knockout Kit is de-
signed to punch holes for 2-1/2– 4conduit
in distribution boxes, electrical panels and
troughs.
The Knockout Kit is provided with a 1-year lim-
ited warranty.
BKOH2540 SPECIFICATIONS
Description Weight
2-1/2– 4Knockout Kit 22 lbs.
Catalog Number Description Hole Weight
BKP2500 2-1/2Punch 2-7/83 lb.
BKD2500 2-1/2Die 2-7/83 lb.
BKP3000 3Punch 3-1/24 lb.
BKD3000 3Die 3-1/24 lb.
BKP3500 3-1/2Punch 44 lb.
BKD3500 3-1/2Die 44 lb.
BKP4000 4Punch 4-1/24 lb.
BKD4000 4Die 4-1/24 lb.
BK88008 Metal Storage Case 5 lb.
Features and Benefits
• Expand capability of 1/2– 2sets.
• Four-point design allows slug to drop
automatically without splitting.
• Punches up to 10-gauge mild steel.
• Packed in metal storage case.
• 1-year limited warranty.
SET INCLUDES
ACCESSORIES
Components for kit listed above can be
purchased separately.
Tooling BURNDY®
Knockouts—Mechanical and Ratchet
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
100
BKOW520
Knockout Set With
Ratchet Wrench
For 1/2– 2Conduit
The BURNDY®Knockout Set with Ratchet
Wrench is designed to punch holes for 1/2
2conduit in distribution boxes, electrical pan-
els and troughs.
The Knockout Set with Ratchet Wrench is pro-
vided with a 1-year limited warranty.
BKOW520 SPECIFICATIONS
Description Weight
1/2– 2Knockout 12 lbs.
Set with Ratchet
Wrench (BKW52)
Catalog Number Description Hole Weight
BKP500B 1/2Punch 7/8.4 lb.
BKD500B 1/2Die 7/81 lb.
BKP750B 3/4Punch 1-3/32.4 lb.
BKD750B 3/4Die 1-3/321 lb.
BKP1000B 1Punch 1-11/321 lb.
BKD1000B 1Die 1-11/321 lb.
BKP1250B 1-1/4Punch 1-11/162 lb.
BKD1250B 1-1/4Die 1-11/162 lb.
BKP1500B 1-1/2Punch 1-15/162 lb.
BKD1500B 1-1/2Die 1-15/162 lb.
BKP2000B 2Punch 2-3/82 lb.
BKD2000B 2Die 2-3/82 lb.
BKW52 Hand Ratchet Wrench 1 lb.
BKSB50B 1/2Bearing & Drive Screw 1 lb.
BKS752B 3/4– 2Bearing & Drive Screw 1 lb.
BK88007 Storage Case 1.5 lb.
Features and Benefits
• Four-point design allows slug to drop
automatically without splitting.
• Punches up to 10-gauge mild steel.
• Set includes ratchet wrench, six sizes of
punches and dies, and two drive screws;
all packaged in a rugged storage case.
• 1-year limited warranty.
SET INCLUDES
ACCESSORIES
Components for the kit listed above can be
purchased separately.
BURNDY®Tooling
Knockouts—Mechanical and Ratchet
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
101
BKOR520
Quick Hand Ratchet
Knockout Set
For 1/2– 2Conduit
The BURNDY®Hand Ratchet Knockout Set is
designed to punch holes for 1/2– 2conduit
in distribution boxes, electrical panels and
troughs.
The Hand Ratchet Knockout Set is provided
with a 1-year limited warranty.
BKOR520 SPECIFICATIONS
Description Weight
1/2– 2Quick 16 lbs.
Hand Ratchet
Knockout Set
Catalog Number Description Hole Weight
BKP500B 1/2Punch 7/8.4 lb.
BKD500B 1/2Die 7/81 lb.
BKP750B 3/4Punch 1-3/32.4 lb.
BKD750B 3/4Die 1-3/321 lb.
BKP1000B 1Punch 1-11/321 lb.
BKD1000B 1Die 1-11/321 lb.
BKP1250B 1-1/4Punch 1-11/162 lb.
BKD1250B 1-1/4Die 1-11/162 lb.
BKP1500B 1-1/2Punch 1-15/162 lb.
BKD1500B 1-1/2Die 1-15/162 lb.
BKP2000B 2Punch 2-3/82 lb.
BKD2000B 2Die 2-3/82 lb.
BKOR14 Ratchet — 12 lb.
BKOR50 1/2Screw Adapter .4 lb.
BKOR75125 3/4– 1-1/4Screw Adapter 1 lb.
BKOR152 1-1/2– 2Screw Adapter 1 lb.
BK88020 Metal Storage Case 4 lb.
Features and Benefits
• Four-point design allows slug to drop
automatically without splitting.
• Smooth operating ratchet handles up to
10-gauge mild steel or 12-gauge stainless
steel.
• 1-year limited warranty.
SET INCLUDES
ACCESSORIES
Components for kit listed above can be
purchased separately.
Tooling BURNDY®
Knockouts—Hydraulic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
102
BKOS5290
Self-Contained Hydraulic
360° Knockout Set
For 1/2– 2Conduit
The BURNDY®Self-Contained 360° Knockout
Set is designed to punch holes for 1/2– 2
conduit in distribution boxes, electrical panels
and troughs.
The self-contained 360° Knockout Set is
provided with a 1-year limited warranty.
BKOS5290 SPECIFICATIONS
Description Weight
1/2– 2Self-Contained 7-1/2 lbs.
Hydraulic Knockout Set
— head swivels 360°
Catalog Number Description Hole Weight
BKP500B 1/2Punch 7/8.4 lb.
BKD500B 1/2Die 7/81 lb.
BKP750B 3/4Punch 1-3/32.4 lb.
BKD750B 3/4Die 1-3/321 lb.
BKP1000B 1Punch 1-11/321 lb.
BKD1000B 1Die 1-11/321 lb.
BKP1250B 1-1/4Punch 1-11/162 lb.
BKD1250B 1-1/4Die 1-11/162 lb.
BKP1500B 1-1/2Punch 1-15/162 lb.
BKD1500B 1-1/2Die 1-15/162 lb.
BKP2000B 2Punch 2-3/82 lb.
BKD2000B 2Die 2-3/82 lb.
BKLP6 Hydraulic Driver 10 lb.
BKPR7520 Drawstud 1 lb.
BKPS50 Drawstud .2 lb.
BKSA50 Drawstud Adapter .3 lb.
Features and Benefits
• Right-angle head swivels 360° for flexible
punching in tight work spaces.
• Punches up to 2conduit sizes, up to
10-gauge mild steel or 12-gauge stainless
steel.
• No cumbersome “spacers” required.
• Compact, lightweight size: 7-1/2 pounds
and 13in length.
• Operating pressure rated at 10,000 psi.
• Set includes the most popular drawstuds,
punches, and dies for punching holes for
1/2to 2conduit; all packed in a sturdy
storage case.
• 1-year limited warranty.
SET INCLUDES
ACCESSORIES
Components for the kit listed above can be
purchased separately.
BKLP6K1 Seal Repair Kit
BURNDY®Tooling
Knockouts—Hydraulic
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
103
BKOS520
Self-Contained Hydraulic
Knockout Set
For 1/2– 2Conduit
The BURNDY®Self-Contained Hydraulic
Knockout Set is designed to punch holes for
1/2– 2conduit in distribution boxes, electri-
cal panels and troughs.
The Self-Contained Hydraulic Knockout Set is
provided with a 1-year limited warranty.
Optional 2-1/2and 3punch and die available.
BKOS520 SPECIFICATIONS
Description Weight
1/2– 2Self-Contained 14 lbs.
Hydraulic Set
Catalog Number Description Hole Weight
BKP500B 1/2Punch 7/8.4 lb.
BKD500B 1/2Die 7/81 lb.
BKP750B 3/4Punch 1-3/32.4 lb.
BKD750B 3/4Die 1-3/321 lb.
BKP1000B 1Punch 1-11/321 lb.
BKD1000B 1Die 1-11/321 lb.
BKP1250B 1-1/4Punch 1-11/162 lb.
BKD1250B 1-1/4Die 1-11/162 lb.
BKP1500B 1-1/2Punch 1-15/162 lb.
BKD1500B 1-1/2Die 1-15/162 lb.
BKP2000B 2Punch 2-3/82 lb.
BKD2000B 2Die 2-3/82 lb.
BKLP2 Hydraulic Driver 10 lb.
BKPR7520 Drawstud 1 lb.
BKPS50 Drawstud .2 lb.
BKSA50 Drawstud Adapter .3 lb.
BK88020 Metal Storage Case 4.1 lb.
Features and Benefits
• Hydraulic driver punches up to 10-gauge
mild steel or 12-gauge stainless steel.
• Four-point design allows slug to drop
automatically without splitting.
• Lightweight and easy to use.
• Hydraulic driver operates in any position.
• 1-year limited warranty.
SET INCLUDES
Catalog Number Description Hole Weight
BKP2500 2-1/2Punch 2-7/83 lb.
BKD2500 2-1/2Die 2-7/83 lb.
BKP3000 3Punch 3-1/24 lb.
BKD3000 3Die 3-1/24 lb.
BKLP2K1 Seal Repair Kit
ACCESSORIES
Components for the kit listed above can be purchased separately. Additional accessories, not
included in kit, are listed below.
Tooling BURNDY®
Knockouts—Hydraulic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
104
BKOH520A
Hydraulic Knockout Set
For 1/2– 2Conduit
The BURNDY®Hydraulic Knockout Set is
designed to punch holes for 1/2– 2conduit
in distribution boxes, electrical panels and
troughs. Provided with hand pump.
The Hydraulic Knockout Set is provided with a
1-year limited warranty.
BKOH520A SPECIFICATIONS
Description Weight
1/2– 2Hydraulic 31 lb.
Knockout Set with
BPH20 Hand Pump
Catalog Number Description Hole Weight
BKP500B 1/2Punch 7/8.4 lb.
BKD500B 1/2Die 7/81 lb.
BKP750B 3/4Punch 1-3/32.4 lb.
BKD750B 3/4Die 1-3/321 lb.
BKP1000B 1Punch 1-11/321 lb.
BKD1000B 1Die 1-11/321 lb.
BKP1250B 1-1/4Punch 1-11/162 lb.
BKD1250B 1-1/4Die 1-11/162 lb.
BKP1500B 1-1/2Punch 1-15⁄162 lb.
BKD1500B 1-1/2Die 1-15⁄162 lb.
BKP2000B 2Punch 2-3/82 lb.
BKD2000B 2Die 2-3/82 lb.
BPH20 Hand Pump — 2 speed 5 lb.
BKPR7540 Drawstud for 3/4– 4Punches & Dies 2.5 lb.
BKPS50* Stainless Steel Drawstud, 3/8dia. .2 lb.
BKC3540** Converter — .4 lb.
BCH1211 12-ton Hydraulic Cylinder 6 lb.
BH864 6Rubber Hose Coupler 2 lb.
BCM5 Metal Case 11 lb.
BKOH520A SET INCLUDES
* Must be used with 1/2punch and die.
** Must be used with 3-1/2– 4punch and die.
Features and Benefits
• Four-point design allows slug to drop
automatically without splitting.
• Punches up to 10-gauge mild steel or
12-gauge stainless steel.
• Hand-powered hydraulic pump.
• Assortment of punches, dies and
accessories.
• Includes metal storage case
(11-1/8x 18-3/4x 6-1/4).
• Competitors’ punches and dies are
interchangeable.
• 1-year limited warranty.
ACCESSORIES
Components for kit listed above can be
purchased separately.
BURNDY®Tooling
Knockouts—Hydraulic
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
105
BKOH540A
Hydraulic Knockout Set
For 1/2– 4Conduit
The BURNDY®Hydraulic Knockout Set is
designed to punch holes for 1/2– 4conduit
in distribution boxes, electrical panels and
troughs. Provided with hand pump.
The Hydraulic Knockout Set is provided with a
1-year limited warranty.
BKOH540A SPECIFICATIONS
Description Weight
1/2– 4Hydraulic 50 lb.
Knockout Set with
BPH20 Hand Pump
Catalog Number Description Hole Weight
BKP500B 1/2Punch 7/8.4 lb.
BKD500B 1/2Die 7/81 lb.
BKP750B 3/4Punch 1-3/32.4 lb.
BKD750B 3/4Die 1-3/321 lb.
BKP1000B 1Punch 1-11/321 lb.
BKD1000B 1Die 1-11/321 lb.
BKP1250B 1-1/4Punch 1-11/162 lb.
BKD1250B 1-1/4Die 1-11/162 lb.
BKP1500B 1-1/2Punch 1-15/162 lb.
BKD1500B 1-1/2Die 1-15/162 lb.
BKP2000B 2Punch 2-3/82 lb.
BKD2000B 2Die 2-3/82 lb.
BKP2500 2-1/2Punch 2-7/83 lb.
BKD2500 2-1/2Die 2-7/83 lb.
BKP3000 3Punch 3-1/24 lb.
BKD3000 3Die 3-1/24 lb.
BKP3500 3-1/2Punch 44 lb.
BKD3500 3-1/2Die 44 lb.
BKP4000 4Punch 4-1/24 lb.
BKD4000 4Die 4-1/24 lb.
BPH20 Hand Pump — 2 speed 5 lb.
BKPR7540 Drawstud for 3/4– 4Punches & Dies 2.5 lb.
BKPS50* Stainless Steel Drawstud, 3/4dia. .2 lb.
BKC3540** Converter — .4 lb.
BCH1211 12-ton Hydraulic Cylinder 6 lb.
BH864 6Rubber Hose Coupler 2 lb.
BCM5 Metal Case 11 lb.
Features and Benefits
• Four-point design allows slug to drop
automatically without splitting.
• Punches up to 10-gauge mild steel or
12-gauge stainless steel.
• Hand–powered hydraulic pump.
• Assortment of punches, dies and
accessories.
• Includes metal storage case
(11-1/8x 18-3/4x 6-1/4).
• Competitors’ punches and dies are
interchangeable.
• 1-year limited warranty.
BKOH540A SET INCLUDES
* Must be used with 1/2” punch and die.
** Must be used with 3-1/2” – 4” punch and die.
ACCESSORIES
Components for kit listed above can be
purchased separately.
Tooling BURNDY®
Knockouts—Hydraulic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
106
BKOF520
Hydraulic Knockout Set
For 1/2– 2Conduit
The BURNDY®Hydraulic Knockout Set is
designed to punch holes for 1/2– 2conduit
in distribution boxes, electrical panels and
troughs. Provided with foot pump.
The Hydraulic Knockout Set is provided with a
1-year limited warranty.
BKOF520 SPECIFICATIONS
Description Weight
1/2– 2Hydraulic 31 lb.
Knockout Set with
BPF20 Foot Pump
Catalog Number Description Hole Weight
BKP500B 1/2Punch 7/8.4 lb.
BKD500B 1/2Die 7/81 lb.
BKP750B 3/4Punch 1-3/32.4 lb.
BKD750B 3/4Die 1-3/321 lb.
BKP1000B 1Punch 1-11/321 lb.
BKD1000B 1Die 1-11/321 lb.
BKP1250B 1-1/4Punch 1-11/162 lb.
BKD1250B 1-1/4Die 1-11/162 lb.
BKP1500B 1-1/2Punch 1-15⁄162 lb.
BKD1500B 1-1/2Die 1-15⁄162 lb.
BKP2000B 2Punch 2-3/82 lb.
BKD2000B 2Die 2-3/82 lb.
BPF20 Foot Pump — 2 speed 5 lb.
BKPR7540 Drawstud for 3/4– 4Punches & Dies 2.5 lb.
BKPS50* Stainless Steel Drawstud, 3/8dia. .2 lb.
BKC3540** Converter — .4 lb.
BCH1211 12-ton Hydraulic Cylinder 6 lb.
BH864 6Rubber Hose Coupler 2 lb.
BCM5 Metal Case 11 lb.
BKOF520 SET INCLUDES
* Must be used with 1/2punch and die.
** Must be used with 3-1/2– 4punch and die.
Features and Benefits
• Four-point design allows slug to drop
automatically without splitting.
• Punches up to 10-gauge mild steel or
12-gauge stainless steel.
• Foot-powered hydraulic pump.
• Assortment of punches, dies and
accessories.
• Includes metal storage case
(11-1/8x 18-3/4x 6-1/4).
• Competitors’ punches and dies are
interchangeable.
• 1-year limited warranty.
ACCESSORIES
Components for kit listed above can be
purchased separately.
BURNDY®Tooling
Knockouts—Hydraulic
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
107
BKOF540
Hydraulic Knockout Set
For 1/2– 4Conduit
The BURNDY®Hydraulic Knockout Set is
designed to punch holes for 1/2– 4conduit
in distribution boxes, electrical panels and
troughs. Provided with foot pump.
The Hydraulic Knockout Set is provided with a
1-year limited warranty.
BKOH540A SPECIFICATIONS
Description Weight
1/2– 4Hydraulic 50 lb.
Knockout Set with
BPF20 Foot Pump
Catalog Number Description Hole Weight
BKP500B 1/2Punch 7/8.4 lb.
BKD500B 1/2Die 7/81 lb.
BKP750B 3/4Punch 1-3/32.4 lb.
BKD750B 3/4Die 1-3/321 lb.
BKP1000B 1Punch 1-11/321 lb.
BKD1000B 1Die 1-11/321 lb.
BKP1250B 1-1/4Punch 1-11/162 lb.
BKD1250B 1-1/4Die 1-11/162 lb.
BKP1500B 1-1/2Punch 1-15/162 lb.
BKD1500B 1-1/2Die 1-15/162 lb.
BKP2000B 2Punch 2-3/82 lb.
BKD2000B 2Die 2-3/82 lb.
BKP2500 2-1/2Punch 2-7/83 lb.
BKD2500 2-1/2Die 2-7/83 lb.
BKP3000 3Punch 3-1/24 lb.
BKD3000 3Die 3-1/24 lb.
BKP3500 3-1/2Punch 44 lb.
BKD3500 3-1/2Die 44 lb.
BKP4000 4Punch 4-1/24 lb.
BKD4000 4Die 4-1/24 lb.
BPF20 Foot Pump — 2 speed 5 lb.
BKPR7540 Drawstud for 3/4– 4Punches & Dies 2.5 lb.
BKPS50* Stainless Steel Drawstud, 3/4dia. .2 lb.
BKC3540** Converter — .4 lb.
BCH1211 12-ton Hydraulic Cylinder 6 lb.
BH864 6Rubber Hose Coupler 2 lb.
BCM5 Metal Case 11 lb.
Features and Benefits
• Four-point design allows slug to drop
automatically without splitting.
• Punches up to 10-gauge mild steel or
12-gauge stainless steel.
• Foot–powered hydraulic pump.
• Assortment of punches, dies and
accessories.
• Includes metal storage case
(11-1/8x 18-3/4x 6-1/4).
• Competitors’ punches and dies are
interchangeable.
• 1-year limited warranty.
BKOH540A SET INCLUDES
* Must be used with 1/2” punch and die.
** Must be used with 3-1/2” – 4” punch and die.
ACCESSORIES
Components for kit listed above can be
purchased separately.
Tooling BURNDY®
Benders—Hand Benders
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
108
B12E, B34E12R,
B1E34R
Conduit Hand Benders
The BURNDY®Aluminum Hand Bender is
designed to bend EMT and Rigid conduit. The
size range is 1/2- 1EMT.
The conduit hand bender is provided with a
5-year limited warranty.
Features and Benefits
All models include embossment with sight
lines for 10º, 22º, 30º, 45º, 60º and 90º.
Industry standard markings — 30º bend
when handle is straight up.
The non-slip foot pedal is contoured
allowing more foot room.
• 3/4and 1bender heads have levels
which makes aligning easy.
Designed with a channel to bend conduit
back if you have an over-bend.
5-year limited warranty.
Bender Part Number Description Weight
B12E 1/2EMT (bender head only) .90 lbs
B34E12R 3/4EMT – 1/2RIGID (bender head only) 1.80 lbs
B1E34R 1EMT – 3/4RIGID (bender head only) 3.55 lbs
Handle Part Number Description Weight
H12E Handle for 1/2bender 3.65 lbs
H34E12R Handle for 3/4bender 3.65 lbs
H1E34R Handle for 1bender 5.45 lbs
Assembly (Bender & Handle) Description Weight
BHA12E 1/2EMT bender with handle 4.55 lbs
BHA34E12R 3/4EMT – 1/2RIGID bender with handle 5.45 lbs
BHA1E34R 1EMT – 3/4RIGID bender with handle 9 lbs
B12E B1E34R
B34E12R
Handles
BURNDY®Tooling
Benders—Electric Benders
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
109
BEB122
Electric Conduit Bender
For 1/2- 2Conduit and Pipe
The BURNDY®BEB122 electric conduit ben-
der is designed to bend 1/2- 2rigid conduit,
IMC, EMT and 2” PVC coated conduit. The
BEB122 bender assists the electrical contrac-
tor on larger jobs and will save time and labor.
The BEB122 electrical bender is provided with
a 2-year limited warranty.
Features and Benefits
The electric bender is available for Rigid,
EMT, IMC or PVC. Bender can also be pur-
chased without shoes.
Shoes and roller supports interchange with
the Gardner Bender®GB2555, Greenlee®
555 and Current Tools®77 series.
(Only exception is using the Greenlee®four
groove rigid shoe #00571. You must use
roller support #00936.)
Reliable electrical system that offers ease
of repairs (does not contain any circuit
boards).
Proudly “Made in the USA.”
Maximum schedule 40 conduit.
Will produce 180 degree bends in a single
cycle.
Limit stop control for bend angle settings.
Operates on 115-120VAC 60Hz.
Built in bend angle protractor bends 90 de-
grees quickly and efficiently.
2-year limited warranty.
Part Number Description Weight
BEB122 Electric Bender Power Unit only, without shoes and roller supports 270 lbs.
BEB122RIG Electric Bender with shoes and roller supports for 1/2through 2RIGID conduit schedule 40 pipe and 1/2through 1-1/4IMC conduit 365 lbs.
BEB122EMT* Electric Bender with shoes and roller supports for 1/2through 2EMT conduit 430 lbs.
BEB122PVC* Electric Bender with shoes and roller supports for 1/2through 2PVC coated RIGID conduit 365 lbs.
122RIG Shoes and roller supports only, for bending 1/2thru 2RIGID conduit, 1/2through 1-1/4IMC conduit and 1/2through 2Schedule 40 pipe 74 lbs.
122EMT* Shoes and roller supports only, for bending 1/2through 2EMT (thinwall) 160 lbs.
122IMC* Shoes and roller supports only, for bending 1-1/2and 2IMC 127 lbs.
122PVC* Shoes and roller supports only, for bending 1/2through 240 mil PVC coated RIGID 110 lbs.
ACCESSORIES
Part Number Description Weight
BEBSHOECASE Metal storage box 36 lbs.
* Shoes and roller supports come with
BEBSHOECASE metal box.
Tooling BURNDY®
Wire Management—The SmartCart®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
110
BSC2H
The SmartCart®
2 Wheel Heavy Duty Cart
The SmartCart®is a versatile wire manage-
ment system consisting of 2 wheeled carts,
various modular wire racks for carrying spools
of wire and wall storage units to organize and
store racks with wire when not in use. The
SmartCart®wire management system will
assist the electrical contractor with wire
installations, improves wire storage, and saves
time and labor.
Heavy duty carts are rated for 600 lbs.
capacity.
The SmartCart®is provided with a 1-year
limited warranty.
Features and Benefits
• Order as standard configuration or
customize to your needs with various size
racks
• Two holders provided for up to 1conduit
benders
• Built-in tray to hold fish tapes and tools
• Handles are pre-dimpled for mounting
material tool boxes (MTB and MTX)
• Cart base plate is pre-punched to
accommodate mounting of the extension
base plate with built-in wire guide
• Spools are easily changed by placing rack
on its side, removing hitch pin and shaft,
roll-out and roll-in desired new spool
• Motionless vise attached to the back of
cart for cutting 1/2, 3/4and 1conduit
Catalog
Number Description Weight
BSC2H 2-Wheel Heavy Duty without racks 37 lbs.
BSC2H5A 2-Wheel Heavy Duty with (5) R17A racks 62 lbs.
BSC2H3A2B 2-Wheel Heavy Duty with (3) R17A racks and (2) R22B racks 64 lbs.
BSC2H5B 2-Wheel Heavy Duty with (5) R22B racks 67 lbs.
BSC2H1C2DEBP 2-Wheel Heavy Duty with (1) R17C rack, (2) R25D racks and (1) EBP 86 lbs.
BSC2H2C1DEBP 2-Wheel Heavy Duty with (2) R17C racks, (1) R25D rack and (1) EBP 82 lbs.
2-Wheel Heavy Duty with (2) R17A racks
BSC2H2A1B1FEBP (1) R22B rack (1) R24F rack and (1) EBP 81 lbs.
ACCESSORIES
EBP Extension Base Plate with built-
in wire guide
MTB Material Tool Box
11L 6W 5D
MTX Material Tool Box (MTB) with
Dividers 6-Pockets:
3-5/8L 3W 3D
R17A 17wide rack for 7-1/2 diameter
spools with 1/2EMT spindles
R22B 22wide rack for 7-1/2 diameter
spools with 1/2EMT spindles
R17C *17wide rack for 12diameter
spools with 1EMT spindles
R25D *25wide rack for 12diameter
spools with 1EMT spindles
R24F *24wide rack for 2-16 diameter
reels with 1EMT spindles
BSCWS40 40Wall Wire Reel Storage
System
BSCWS80 80Wall Wire Reel Storage
System
*Note: The R17C, R25D, and R24F racks are
designed for oversized reels. The Extension Base
Plate (EBP) is required when used on The
SmartCart®.
MTX
MTB
EBP
BSCWS80
R22B
R17A R17C*R25D*R24F*
BSC2H BSC2HA1B1FEBP
Shown with racks,
sold separately
BURNDY®Tooling
Wire Management—The SmartCart®
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
111
BSC2L
The SmartCart®
2 Wheel Light Duty Cart
The SmartCart®is a versatile wire manage-
ment system consisting of 2 wheeled carts,
various modular wire racks for carrying spools
of wire and wall storage units to organize and
store racks with wire when not in use. The
SmartCart®wire management system will
assist the electrical contractor with wire
installations, improves wire storage, and saves
time and labor.
Light duty carts are rated for 300 lbs capacity.
The SmartCart®is provided with a 1-year
limited warranty.
Features and Benefits
• Order as standard configuration or
customize to your needs with various size
racks
• Two holders provided for up to 1conduit
benders
• Built-in tray to hold fish tapes and tools
• Handles are pre-dimpled for mounting
material tool boxes (MTB and MTX)
• Cart base plate is pre-punched to
accommodate mounting of the extension
base plate with built-in wire guide
• Spools are easily changed by placing rack
on its side, removing hitch pin and shaft,
roll-out and roll-in desired new spool
• Motionless vise attached to the back of
cart for cutting 1/2, 3/4and 1conduit
ACCESSORIES
EBP Extension Base Plate with built-
in wire guide
MTB Material Tool Box
11L 6W 5D
MTX Material Tool Box (MTB) with
Dividers 6-Pockets:
3-5/8L 3W 3D
R17A 17wide rack for 7-1/2 diameter
spools with 1/2EMT spindles
R22B 22wide rack for 7-1/2 diameter
spools with 1/2EMT spindles
R17C *17wide rack for 12diameter
spools with 1EMT spindles
R25D *25wide rack for 12diameter
spools with 1EMT spindles
R24F *24wide rack for 2-16 diameter
reels with 1EMT spindles
BSCWS40 40Wall Wire Reel Storage
System
BSCWS80 80Wall Wire Reel Storage
System
*Note: The R17C, R25D, and R24F racks are
designed for oversized reels. The Extension Base
Plate (EBP) is required when used on The
SmartCart®.
Catalog
Number Description Weight
BSC2L 2-Wheel Light Duty without racks 37 lbs.
BSC2L5A 2-Wheel Light Duty with (5) R17A racks 62 lbs.
BSC2L3A2B 2-Wheel Light Duty with (3) R17A racks and (2) R22B racks 64 lbs.
BSC2L5B 2-Wheel Light Duty with (5) R22B racks 67 lbs.
BSC2L1C2DEBP 2-Wheel Light Duty with (1) R17C rack, (2) R25D racks and (1) EBP 86 lbs.
BSC2L2C1DEBP 2-Wheel Light Duty with (2) R17C racks, (1) R25D rack and (1) EBP 82 lbs.
BSC2L BSC2L3A2B
MTX
MTB
EBP
BSCWS80
R22B
R17A R17C*R25D*R24F*
Shown with racks,
sold separately
Tooling BURNDY®
Wire Management—The SmartCart®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
112
BSCWS40 AND
BSCWS80
The SmartCart®
Wall Wire Reel Storage System
The BSCWS40, 40high and BSCWS80, 80
high Wall Wire Reel Storage Systems are
designed to work in a van, panel truck or shop
and handles all 2 wheel SmartCart®racks.
Provides a time saving advantage by storing
wire on racks which can be easily moved to 2
wheel carts for transporting and wire pulling.
Sizes: 40high, 17wide, 2-3/4deep
80high, 17wide, 2-3/4deep
The SmartCart®is provided with a 1-year
limited warranty.
Modular Racks for
2 Wheel Carts
(sold separately)
R17A 17wide rack for 7-1/2 diameter
spools with 1/2EMT spindles
R22B 22wide rack for 7-1/2 diameter
spools with 1/2EMT spindles
R17C *17wide rack for 12diameter
spools with 1EMT spindles
R25D *25wide rack for 12diameter
spools with 1EMT spindles
R24F *24wide rack for 2-16 diameter
reels with 1EMT spindles
*Note: The R17C, R25D, and R24F racks are
designed for oversized reels. The Extension Base
Plate (EBP) is required when used on The
SmartCart®.
BSCWS80
BSCWS40
R22B
R17A R17C*R25D*R24F*
Shown with racks,
sold separately
Shown with racks,
sold separately
BURNDY®Tooling
Wire Management—Wire Caddies
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
113
BWC04EHC
BURNDY®Wire Caddies
Economy Hand Caddy
The BWC04EHC Economy Hand Caddy is de-
signed for 500spools of #10 AWG and
smaller. No hitch pins to lose as retaining
washers keep spools on spindles. (Can also
be mounted on the BWC24MTHTC.)
BWC06FHC
BURNDY®Wire Caddies
Folding Hand Caddy
The BWC06FHC Folding Hand Caddy is de-
signed for 500spools of #10 AWG and
smaller. No hitch pins to lose as retaining
washers keep spools on spindles. Caddy folds
down to 2-1/2” for compact storage.
BWC01CMC
BURNDY®Wire Caddies
Compact Medium Caddy
The BWC01CMC is designed for medium size
heavier reels. No hitch pins to lose. 3/4” solid
steel spindle under 1” tubing sleeves for easy
payout. Folds down for compact storage. (Can
also be mounted on the BWC-24MTHTC.)
BWC01CDC
BURNDY®Wire Caddies
Compact Data Caddy
The BWC01CDC Compact Data Caddy is de-
signed for medium size reels like Cat 5 or even
1000NM-B mounted on a 5/8” solid steel
spindle. No hitch pins to lose and folds down
for compact storage.
Maximum Weight Capacity: 200 lbs.
Spool capacity: (8) 500spools of
#12 AWG (4) 500spools
of #10 AWG
Size: 10-1/2high, 13-1/2wide, 21
long
Weight: 4 lbs.
Maximum Weight Capacity: 120 lbs.
Spool capacity: (6) 500spools of up to
#10 AWG
Size: 10high, 18wide
Weight: 5 lbs.
Maximum Weight Capacity: 300 lbs.
Reel capacity: 24-1/2traverse,
30diameter, 250 lbs.
Size: 24high, 35spindle length
Weight: 15 lbs.
Maximum Weight Capacity: 300 lbs.
Reel capacity: 24-1/2traverse,
20diameter, 250 lbs.
Size: 16high, 28-1/2long
Weight: 9 lbs.
Tooling BURNDY®
Wire Management—Wire Caddies
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
114
BWC46CWD
BURNDY®Wire Caddies
Caddy Wire Dispenser
The BWC46CWD is designed for spools up to
9” diameter. No hitch pins to lose with (6) 1/2
solid steel spindles. Retaining washers keep
spools on spindles. Removable handle with
built in wire guide. (2) locking swivel casters
and (2) swivel casters.
BWC01FCMR
BURNDY®Wire Caddies
Folding Caddy Mount Reel
The BWC01FCMR Folding Caddy Mount Reel
is designed for dispensing coiled NM-B or
MC. Attaches to the BWC28FAC for portabil-
ity and accepts add-on BWC01FAR for addi-
tional coils. Caddy folds down for compact
storage.
BWC28FAC
BURNDY®Wire Caddies
Folding A-Frame Caddy
The BWC28FAC Folding A-Frame Caddy is
designed for 500spools of #10 AWG and
smaller. No hitch pins to lose with (8) 1/2solid
steel spindles, (2) 8 1-1/2semi- pneumatic
tires. Folds down for compact storage and
wire can be left on caddy when folded.
BWC01FCMR can be mounted for portability.
Maximum Weight Capacity: 350 lbs.
Spool capacity: 12-1/4traverse,
9diameter (per spindle)
Size: 16-1/2high, 26wide, 16long
Weight: 19 lbs.
Maximum Weight Capacity: 100 lbs.
Capacity: (2) 250coils of NM-B;
(1) 250coil of MC
Size: 15high 18wide
Weight: 8 lbs.
Maximum Weight Capacity: 400 lbs.
Spool capacity: 18traverse,
6-3/4diameter
(per spindle)
Size: 47High, 28-1/4wide,
15-1/2deep (when folded)
Weight: 45 lbs.
BURNDY®Tooling
Wire Management—Wire Caddies
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
115
BWC01FSMC
BURNDY®Wire Caddies
Folding Stud Mount Caddy
The BWC01FSMC Folding Stud Mount Caddy
is designed for dispensing coiled
NM-B or MC while attached to wood studs.
Caddy offers a universal mounting device for
24or 26studs. Caddy folds down for
compact storage; accepts add-on
BWC01FAR for additional coils.
BWC01FAR
BURNDY®Wire Caddies
Folding Add-On Reel
The BWC01FAR Folding Add-On Reel is de-
signed for dispensing coiled NM-B or MC
while attached to BWC01FSMC or
BWC01FFMC. Caddy Folds down for com-
pact storage.
Maximum Weight Capacity: 100 lbs.
Capacity: (2) 250coils of NM-B,
(1) 250coil of MC
Size: 16high, 20-3/4(open),
5(folded) wide
Weight: 4 lbs.
BWC01FFMC
BURNDY®Wire Caddies
Folding Floor Mount Caddy
The BWC01FFMC Folding Floor Mount Caddy
is designed for dispensing coiled NM-B or MC.
Caddy folds down for compact storage; ac-
cepts add-on reel BWC01FAR for additional
coils. (Can also be mounted on the
BWC24MTHTC.)
Can be mounted on the BWC01FFMC
(as shown) or BWC01FSMC.
Maximum Weight Capacity: 125 lbs.
Capacity: (2) 250coils of NM-B,
(1) 250coil of MC
Size: 16high, 20-3/4(open),
5(folded) wide
Weight: 6 lbs.
Maximum Weight Capacity: 125 lbs.
Capacity: (2) 250coils of NM-B,
(1) 250coil of MC
Size: 16high, 20-3/4(open),
5(folded) wide
Weight: 8 lbs.
Tooling BURNDY®
Wire Management—Wire Caddies
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
116
BWC46RC
BURNDY®Wire Caddies
6 Spindle Reel Caddy
The BWC46RC 6 Spindle Reel Caddy is de-
signed for 2500reels of #10 AWG and
smaller. No hitch pins to lose with (6) 3/4solid
steel spindles under 1tubing sleeves for easy
pay out. Retaining washers to keep reels on
spindles. Folds down for compact storage. (2)
4locking swivel casters and (2) 8molded
rubber wheels.
BWC410RC
BURNDY®Wire Caddies
10 Spindle Reel Caddy
The BWC410RC 10 Spindle Reel Caddy is de-
signed for 2500reels of #10 AWG and
smaller. No hitch pins to lose with (10) 3/4
solid steel spindles under 1tubing sleeves for
easy pay out. Retaining washers to keep reels
on spindles. Folds down for compact storage.
(2) 4locking swivel casters and (2) 8molded
rubber wheels.
BWC420MSC
BURNDY®Wire Caddies
Multi-Spool Caddy
The BWC420MSC Multi-Spool Caddy is de-
signed for 500reels of #10 AWG and smaller.
No hitch pins to lose with (20) 1/2solid steel
spindles. Retaining washers to keep reels on
spindles. Folds down for compact storage. (2)
4locking swivel casters and (2) 8molded
rubber wheels.
Maximum Weight Capacity: 750 lbs.
Reel capacity: 14-3/4traverse, 15
diameter (per spindle)
Size: 40-1/2high, 33wide
Weight: 66 lbs.
Maximum Weight Capacity: 1200 lbs.
Reel capacity: 14-3/4traverse, 15
diameter (per spindle)
Size: 51-1/2high, 34-1/2wide
Weight: 91 lbs.
Maximum Weight Capacity: 1000 lbs.
Reel capacity: 14-3/4traverse, 7
diameter (per spindle)
Size: 45high, 34-1/2wide
Weight: 80 lbs.
BURNDY®Tooling
Wire Management—Wire Caddies
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
117
BWC24HTC
BURNDY®Wire Caddies
Hand Truck Caddy
The BWC24HTC Hand Truck Caddy is de-
signed for 500spools of #10 AWG and
smaller. No hitch pins to lose with (4) 1/2solid
steel spindles. (2) 10x 4wheels with pneu-
matic tube tires.
BWC25LHTC,
BWC00ADP AND
BWC27LHTCADP
BURNDY®Wire Caddies
Large Hand Truck Caddy
The BWC25LHTC is designed for 500spools
of #10 AWG and smaller. Accommodates
larger spools with BWC00ADP attached. No
hitch pins to lose with (5) 1/2solid steel spin-
dles. (2) 81-1/2semi pneumatic tires.
BWC25LHTC and BWC00ADP sold separately
or combined as BWC27LHTCADP.
Maximum Weight Capacity: 400 lbs.
Spool capacity: 17-1/2traverse,
7diameter (per spindle)
With BWC00ADP: Max: 5 17-1/2
traverse, 4 15,
1 12diameter
BWC24MTHTC
BURNDY®Wire Caddies
Multi-Task Hand Truck Caddy
The BWC24MTHTC Multi-Task Hand Truck
Caddy is designed for 500spools of #10
AWG and smaller. No hitch pins to lose with
(4) 1/2solid steel spindles, (2) 8 1-1/2
semi-pneumatic tires. Base platform to carry
(2) BWC04EHC, or (2) BWC01FFMC, or
(1) BWC01CMC.
Maximum Weight Capacity: 400 lbs.
Spool capacity: 14traverse,
6-3/4 diameter
(per spindle)
Size: 46high, 21wide, 16deep
Weight: 36 lbs.
Size: 48high, 27wide, 16-1/2deep
Weight: BWC25LHTC 38 lbs.
BWC00ADP 9 lbs.
BWC27LHTCADP 47 lbs.
BWC24HTC
BWC25LHTC
BWC00ADP
BWC24MTHTC
Maximum Weight Capacity: 400 lbs.
Spool capacity: 18traverse; 6-3/4
diameter (per spindle)
Size: 47High, 28-1/4wide,
15-1/2” deep
Weight: 38 lbs.
BWC27LHTCADP
Tooling BURNDY®
Wire Management—Wire Caddies
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
118
BWC00JS
BURNDY®Wire Caddies
Jack Stand
The BWC00JS Jack Stand is designed for:
Maximum Height &
Weight Capacity: 26-1/2high, 2500 lbs.
Capacity: 26to 52reel diameter
Size: 15high, 20long, 14-1/2wide
Weight: 30 lbs. each
BWC32DCC
BURNDY®Wire Caddies
Double Coil Caddy
The BWC32DCC Double Coil Caddy is de-
signed for dispensing MC cable from portable
cart. (1) locking swivel caster and (2) 82
molded rubber wheels.
Maximum Weight Capacity: 300 lbs.
Capacity: (2) MC coils per reel
Size: 26high, 52-1/2long, 27wide
Weight: 46 lbs.
BWC20PRSF
BURNDY®Wire Caddies
Portable Reel Support Frame
The BWC20PRSF Portable Reel Support
Frame is designed to support 1conduit for
multi use spindle. (1) locking swivel caster and
(1) swivel caster per frame. Sold in sets of two
frames.
Maximum Weight Capacity: 400 lbs.
Capacity: 27diameter reels, 200
lbs. per frame
Size: 14high, 17-1/2wide
Weight: 14 lbs. per set
Frames are sold as a set.
Note: EMT not included.
Jack Stands are sold individually.
Note: EMT not included.
BURNDY®Tooling
Wire Management—Wire Caddies
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
119
BWC40PC
BURNDY®Wire Caddies
Push Cart
The BWC40PC Push Cart is designed with:
(2) 20-1/235-1/2trays
(2) Pull out supports for ladder transport
(2) 24wheels
(2) 24locking swivel casters
Maximum Weight Capacity: 800 lbs.
Size: 36high, 44long, 21wide
Weight: 81 lbs.
BWC43UC
BURNDY®Wire Caddies
Utility Cart
The BWC43UC Utility Cart is designed with:
(2) 20-1/235-1/2trays
(2) Pull out supports for ladder transport
(3) 1/2solid steel spindles with 16
traverse
(2) Slots for conduit benders
(1) Fish tape holder
Trays and bins for fittings and hardware
(2) 24wheels
(2) 24locking swivel casters
Maximum Weight Capacity: 800 lbs.
Size: 36high, 44long, 21wide
Weight: 114 lbs.
BWC43TRC
BURNDY®Wire Caddies
Triple Reel Caddy
The BWC43TRC Triple Reel Caddy is de-
signed for dispensing medium diameter, heavy
reels. Great for 1,000reels of MC or THHN.
(3) 3/4solid steel spindles under 1tubing
sleeves for easy pay out.
Maximum Weight Capacity: 750 lbs.
Capacity: 21traverse, 36diameter
(per spindle)
Size: 20-1/2high, 52-1/2long, 28wide
Weight: 98 lbs.
Note: Chain Vise and Bracket
are not included.
Tooling BURNDY®
Reference
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
120
EXPANDED RANGES
The following connectors are range taking when crimped onto
code conductor using Y644HS family of tools:
COPPER ALUMINUM
Copper HYLUG™ & HYLINK™ Connectors
Types YA, YA-L, YAB, YS, YS-L, YST, YS-T, YSP-T
Catalog No. Standard Expanded
Terminal* Splice** Wire Size Wire Range
YA6C- YS6C- #6 AWG #6 AWG
YA5C- YS5C- #5 AWG #5 - #6 AWG
YA4C- YS4C- #4 AWG #4 - #6 AWG
YA3C- YS3C- #3 AWG #3 - #6 AWG
YA2C- YS2C- #2 AWG #2 - #6 AWG
YA1C- YS1C- #1 AWG #1 - #6 AWG
YA25- YS25- 1/0 AWG 1/0 - #6 AWG
YA26- YS26- 2/0 AWG 2/0 - #4 AWG
YA27- YS27- 3/0 AWG 3/0 - #2 AWG
YA28- YS28- 4/0 AWG 4/0 - #1 AWG
YA29- YS29- 250 kcmil 250 kcmil - 1/0 AWG
YA30- YS30- 300 kcmil 300 kcmil - 2/0 AWG
YA31- YS31- 350 kcmil 350 kcmil - 3/0 AWG
YA32- YS32- 400 kcmil 400 kcmil - 4/0 AWG
YA34- YS34- 500 kcmil 500 kcmil - 4/0 AWG
YA36- YS36- 600 kcmil 600 - 250 kcmil
YA39- YS39- 750 kcmil 750 - 500 kcmil
YA40- YS40- 800 kcmil 800 - 500 kcmil
YA44- YS44- 1000 kcmil 1000 - 750 kcmil
Aluminum HYLUG™ & HYLINK™ Connectors
Types YA-A & YS-A
Catalog No. Standard Expanded
Terminal* Splice** Wire Size Wire Range
YA6CA- YS6CA- #6 AWG #6 AWG
YA4CA- YS4CA- #4 AWG #4 - #6 AWG
YA2CA- YS2CA- #2 AWG #2 - #6 AWG
YA1CA- YS1CA- #1 AWG #1 - #2 AWG
YA25A- YS25A- 1/0 AWG 1/0 - #1 AWG
YA26A- YS26A- 2/0 AWG 2/0 - #1 AWG
YA27A- YS27A- 3/0 AWG 3/0 - #1 AWG
YA28A- YS28A- 4/0 AWG 4/0 - #1 AWG
YA29A- YS29A- 250 kcmil 250 kcmil - 1/0 AWG
YA30A- YS30A- 300 kcmil 300 kcmil - 2/0 AWG
YA31A- YS31A- 350 kcmil 350 kcmil - 3/0 AWG
YA32A- YS32A- 400 kcmil 400 kcmil - 4/0 AWG
YA34A- YS34A- 500 kcmil 500 kcmil - 4/0 AWG
YA36A- YS36A- 600 kcmil 600 - 250 kcmil
YA39A- YS39A- 750 kcmil 750 - 500 kcmil
YA40A- YS40A- 800 kcmil 800 - 500 kcmil
YA44A- YS44A- 1000 kcmil 1000 - 750 kcmil
* 1 Crimp
** 1 Crimp per side
* 1 Crimp
** 1 Crimp per side
BURNDY®Tooling
Reference
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
121
EXPANDED RANGES
The following connectors are range taking when crimped onto
code & flex conductor using 4-POINT®family of tools:
Aluminum & Copper Conductor (Code & Compact)
Conductor Connector
Wire Size Expanded Range Terminal Splice # Crimps
#8 AWG #8 AWG YA8CA- YS8CA- 1
#6 AWG #6 AWG YA6CA- YS6CA- 1
#4 AWG #6 - #4 AWG YA4CA- YS4CA- 1
#2 AWG #6-#2 AWG YA2CA- YS2CA- 2
#1 AWG #6-#1 AWG YA1CA- YS1CA- 2
1/0 AWG #6-1/0 AWG YA25A- YS25A- 2
2/0 AWG #4 - 2/0 AWG YA26A- YS26A- 2
3/0 AWG #2 - 3/0 AWG YA27A- YS27A- 2
4/0 AWG #1 - 4/0 AWG YA28A- YS28A- 2
250 kcmil 1/0 - 250 YA29A- YS29A- 2
300 kcmil 2/0 - 300 YA30A- YS30A- 2
350 kcmil 3/0 - 350 YA31A- YS31A- 3
400 kcmil 4/0 - 400 YA32A- YS32A- 4
500 kcmil 4/0 - 500 YA34A- YS34A- 4
600 kcmil 250 - 600 YA36A- YS36A- 4
750 kcmil 500-750 YA39A- YS39A- 4
ALUMINUM CONNECTORS
(Aluminum and Copper — Code & Compact)
Pin
Wire Size Expanded Range Straight Offset # Crimps
#6 AWG #6 AWG AYP6 1
#4 AWG #4 AWG AYP4 1
#2 AWG #4 - #2 AWG AYP2 1
#1 AWG #2 - #1 AWG AYP1 1
1/0 AWG #2 - 1/0 AWG AYP1/0 1
2/0 AWG #1 - 2/0 AWG AYP2/0 AYPO2/0 2
3/0 AWG 1/0 - 3/0 AWG AYP3/0 AYP03/0 2
4/0 AWG 2/0 - 4/0 AWG AYP4/0 AYPO4/0 2
250 kcmil 3/0 - 250 kcmil AYP250 AYP0250 2
300 kcmil 4/0 - 300 kcmil AYP300 AYP0300 2
350 kcmil 250 - 350 kcmil AYP350 AYP0350 2
400 kcmil 350 - 500 kcmil AYP400 AYP0400 2
500 kcmil 350 - 500 kcmil AYP500 AYPO500 2
600 kcmil 400 - 600 kcmil AYP600 AYPO600 3
750 kcmil 500 - 750 kcmil AYP750 AYP0750 3
AYP/AYPO CONNECTORS
Copper Conductor (Code & Compact)
Conductor Standard Barrel Long Barrel
Expanded # of # of
Wire Size Range Terminal Splice Crimps* Terminal Splice Crimps*
#8 AWG #8 AWG YA8CL- YS8CL- 1 YA8C- YS8C- 1
#6 AWG #6 AWG YA6CL- YS6CL- 1 YA6C- YS6C- 1
#4 AWG #6 - #4 YA4CL- YS4CL- 1 YA4C- YS4C- 1
#2 AWG #6-#2 YA2CL- YS2CL- 1 YA2C- YS2C- 2
#1 AWG #6-#1 YA1CL- YS1CL- 1 YA1C- YS1C- 2
1/0 AWG #6-1/0 YA25L- YS25L- 1 YA25- YS25- 2
2/0 AWG #4 - 2/0 YA26L- YS26L- 1 YA26- YS26- 2
3/0 AWG #2 - 3/0 YA27L- YS27L- 2 YA27- YS27- 2
4/0 AWG #1 - 4/0 YA28L- YS28L- 2 YA28- YS28- 2
250 kcmil 1/0 - 250 YA29L- YS29L- 2 YA29- YS29- 2
300 kcmil 2/0 - 300 YA30L- YS30L- 2 YA30- YS30- 3
350 kcmil 3/0 - 350 YA31L- YS31L- 2 YA31- YS31- 3
400 kcmil 4/0 - 400 YA32L- YS32L- 2 YA32- YS32- 3
500 kcmil 4/0 - 500 YA34L- YS34L- 2 YA34- YS34- 4
600 kcmil 250 - 600 YA36L- YS36L- 2 YA36- YS36- 4
700 kcmil 350-700 YA38L- YS38L- 3 YA38- YS38- 4
750 kcmil 500-750 YA39L- YS39L- 3 YA39- YS39- 4
800 kcmil 500-800 YA40L- YS40L- 3 YA40- YS40- 4
1000 kcmil 750-1000 YA44L- YS44L- 3 YA44- YS44- 4
COPPER CONNECTORS
*Same number of recommended crimps for both Standard and Expanded wire ranges
Tooling BURNDY®
Reference
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122
EXPANDED RANGES
The following connectors are range taking when crimped onto
code & flex conductor using 4-POINT®family of tools:
COPPER CONNECTORS
*Same number of recommended crimps for both Standard and Expanded wire ranges
E-Line Connectors
Aluminum Copper
Expanded Offset Centerformed No. of Offset Centerformed No. of
Wire Size Wire Range Cat. No. Cat. No. Crimps Cat. No. Cat. No. Crimps
#8 AWG #8 AWG YA8CA-T-E 1
#6 AWG #6 AWG
#4 AWG #6 - #4
#2 AWG #6-#2 YA2CA-T-E YAC2CA-T-E 1
#1 AWG #6-#1
1/0 AWG #6-1/0 YA25A-T-E 1 YA25L-T-E YAC25L-T-E 1
2/0 AWG #4 - 2/0 YA26A-T-E 2 YA26L-T-E YAC26L-T-E 1
3/0 AWG #2 - 3/0 YA27A-T-E YAC27A-T-E 2
4/0 AWG #1 - 4/0 YA28A-T-E 2
250 kcmil 1/0 - 250
300 kcmil 2/0 - 300 YA30A-T-E 2 YA30L-T-E YAC30L-T-E 2
350 kcmil 3/0 - 350 YA31A-T-E YAC31A-T-E 2
400 kcmil 4/0 - 400 YA32A-T-E 4
500 kcmil 4/0 - 500 YA34A-T-E 4 YA34L-T-E 2
500 kcmil 4/0-500 YA342L-T-E 2
600 kcmil 250 - 600 YA36A-T-E 4 YA36L-T-E 2
600 kcmil 250-600 YA362L-T-E 2
700 kcmil 350-700
750 kcmil 500-750 YA39A-T-E 4 YA39L-T-E 2
750 kcmil 500-750 YA392L-T-E 2
800 kcmil 500-800
1000 kcmil 750-1000
Copper Conductor (Flex Only)
Nominal Standard Barrel Long Barrel
Flex Wire Expanded # of Expanded # of
Size Range Terminal Splice Crimps Range Terminal Splice Crimps
#8 AWG #8 AWG YAV8CL- YSV8CL- 1 #8 AWG YAV8C- YSV8C- 1
#6 AWG #6 AWG YAV6CL- YSV6CL- 1 #6 AWG YAV6C- YSV6C- 1
#4 AWG #6 - #4 AWG YAV4CL- YSV4CL- 1 #6 - #4 AWG YAV4C- YSV4C- 1
#2 AWG #6 - #2 AWG YAV2CL- YSV2CL- 1 #6 - #2 AWG YAV2C- YSV2C- 1
#1 AWG #4 - #1 AWG YAV1CL- YSV1CL- 1 #4 - #1 AWG YAV1C- YSV1C- 1
1/0 AWG #4 - 1/0 AWG YAV25L- YSV25L- 1 #6 - 1/0 AWG YAV25- YSV25- 2
2/0 AWG #2 - 2/0 AWG YAV26L- YSV26L- 1 #4 - 2/0 AWG YAV26- YSV26- 2
3/0 AWG #1 - 3/0 AWG YAV27L- YSV27L- 1 #2 - 3/0 AWG YAV27- YSV27- 2
4/0 AWG 1/0 - 4/0 AWG YAV28L- YSV28L- 1 #1 - 4/0 AWG YAV28- YSV28- 2
250 kcmil 3/0 - 250 YAV29L- YSV29L- 1 1/0 - 250 YAV29- YS29- 2
300 kcmil 4/0 - 313.1 YA32L- YS32L- 1 2/0 - 313.1 YA32- YS32- 2
350 kcmil 250 - 373.7 YA34L- YS34L- 1 3/0 - 373.7 YA34- YS34- 2
450 kcmil 250 - 444.4 YA36L- YS36L- 1 4/0 - 444.4 YA36- YS36- 2
500 kcmil 373.7 - 535.3 YA38L- YS38L- 1 4/0 - 535.3 YA38- YS38- 2
600 kcmil 373.7 - 600 YA39L- YS39L- 2 250 - 600 YA39- YS39- 3
650 kcmil 444.4 - 646 YA40L- YS40L- 2 373.3 - 646 YA40- YS40- 3
750 kcmil 535.3 - 777.7 YA44L- YS44L- 2 535.3 - 777.7 YA44- YS44- 3
COPPER CONNECTORS
BURNDY®Tooling
Reference
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
123
This chart provides a cross-reference be-
tween die index numbers marked on
BURNDY® COMPRESSION CONNECTORS
and the CORRESPONDING DIE SETS used
with the various BURNDY®INSTALLATION
TOOLS. This is the only way to have a
BURNDY® compression system.
A die index number has been assigned to
each required groove configuration. A prefix
letter is used to indicate the specific installa-
tion tool for which the die has been designed,
as shown below.
PRESENT INSTALLATION TOOL INDEX
CHART III
A - Aluminum
B - Indentor Nest (Used with Indentor Die # Y34P**)
R - Round Die (Circumferential)
T - Twin Die (Both Halves)
CHART II
12 - #12
10 - #10
8C - # 8
6C - # 6
5C - # 5
4C - #4
3C - #3
2C - #2
1C - #1
25 - 1/0
26 - 2/0
27 - 3/0
28 - 4/0
29 - 250 kcmil
30 - 300 kcmil
31 - 350 kcmil
32 - 400 kcmil
34 - 500 kcmil
36 - 600 kcmil
39 - 750 kcmil
44 - 1000 kcmil
Or Index
i.e., U312
312 Die Index
CHART I
U 34 ART
A - Y34A
B - Y34BH
C - Y48B
E - Y44B
F - Y486RB
G - Y34C
L - Y60B
P - Y46
S - Y45
U - Y35
W - MD-6/OUR840
X - OUR840/MD-6
TOOL TYPE (CHART I)
WIRE SIZE (CHART II) OR INDEX
USE CHART (CHART III)
Installation Tool
Corresponding Die Set
DIE IDENTIFICATION NUMBERING SYSTEM
Tooling BURNDY®
Reference
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
124
PRESENT INSTALLATION TOOL INDEX
Cat. No. Y35P3 Adaptor is required to use "Y34PR" type
indentors with "U" type nest dies in Y35 and Y750 series
tools.
Cat. No. PT6515 Adaptor is required to use "U" type dies
in Y45 series tools.
DIE DIELESS TOOLS INSTALLATION TOOLING USING DIES
GROOVE MECH. HYDR. DIE INFORMATION MECHANICAL HYDRAULIC
BURNDY EEI MR, MY Y644 TYPE COLOR MD6OUR840 Y29B Y34B Y35
Y39Y750
Y45
Y46
Y48B Y60BHU
ADIE SET U-A U-A U-A U-A U-A
BGDIE SET Perm GR
W-BG
X-BG
X-NBGU-BGU-BGU-BGU-BGU-BG
CDIE SET BROWN W-CU-CU-CU-CU-CU-C
DDIE SET U-D U-D U-D U-D U-D
D3 DIE SET BLUE U-YFD U-YFD U-YFD U-YFD U-YFD
Perm GR U-D3 U-D3 U-D3 U-D3 U-D3
EDIE SET U-E U-E U-E U-E U-E
FDIE SET U-F U-F U-F U-F U-F
HDIE SET U-H U-H U-H U-H U-H
K-1/4 DIE SET WK14
K-5/16DIE SET WK516UK516T UK516T UK516T UK516T UK516T
K-3/8DIE SET WK38 UK38T UK38T UK38T UK38T UK38T
K-1/2 DIE SET WK12
K-9/16DIE SET WK916UK916T UK916T UK916T UK916T UK916T
K-19/32 DIE SET WK1932
K-5/8-1 DIE SET UK581T UK581T UK581T UK581T UK581T
K-11/16DIE SET WK1116UK1116T UK1116T UK1116T UK1116T UK1116T
K-3/4 DIE SET UK34T UK34T UK34T UK34T UK34T
K-1 DIE SET UK1T UK1T UK1T UK1T UK1T
K-1-5/16DIE SET UK1516T UK1516T UK1516T UK1516T UK1516T
K-635 DIE SET WK737 UK737T UK737T UK737T UK737T UK737T
K-747 DIE SET WK747
K-781DIE SET WK781
K-840 DIE SET W-K840 U-K840 U-K840 U-K840 U-K840 U-K840
KB DIE SET WKB UKBT UKBT UKBT UKBT UKBT
KBKT DIE SET UKBKTT UKBKTT UKBKTT UKBKTT UKBKTT
KCDIE SET UKCT UKCT UKCT UKCT UKCT
KK DIE SET WKK
KR DIE SET YELLOW P-YFR
S-KR P-KR
KT DIE SET WKT
KU DIE SET UKUT UKUT UKUT UKUT UKUT
LDIE SET W-L U-L U-L U-L U-L U-L
L80DIE SET U32XRT U32XRT U32XRT U32XRT U32XRT
L99 DIE SET PINK U38XRT U38XRT U38XRT U38XRT U38XRT
L115 DIE SET YELLOW U44XRT U44XRT U44XRT U44XRT U44XRT
MDIE SET U-M U-M U-M U-M U-M
NDIE SET RED U-YFN U-YFN U-YFN U-YFN P-YFN
U-N U-N U-N S-N P-N
ODIE SET
GREEN U-YFO U-YFO U-YFO U-YFO U-YFO
Perm GR
W-O U-O U-O U-O U-O U-O
QDIE SET W-Q
Cat. No. PUADP-1 Adaptor is required to use "U" type dies
in Y46 series tools.
The MD6-6R2 ratchet tool is required on these sizes. The
standard MD6 or MD6R ratchet tools will not work.
Also pnuematic version Y29NC.
BURNDY®Tooling
Reference
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
125
PRESENT INSTALLATION TOOL INDEX (Continued)
Cat. No. Y35P3 Adapter is required to accommodate
"Y34PR" type indentor in Y35, Y39, Y750 HYTOOLS and
with the PUADP-1 adapter in the Y46 and with the PT6515
adapter in the Y45.
Cat. No. PT6515 Adapter is required to use "U" type dies
in Y45 series tools.
Cat. No. PUADP-1 Adapter is required to use "U" type dies
in Y46 series tools.
DIE DIELESS TOOLS INSTALLATION TOOLING USING DIES
GROOVE MECH. HYDR. DIE INFORMATION MECHANICAL HYDRAULIC
BURNDY EEI MR, MY Y644 TYPE COLOR MD6OUR840 Y29BY34B Y35 Y39Y750 Y45 Y46Y48Y60BHU
RDIE SET U-R U-R U-R U-R U-R
TDIE SET S-T
ZDIE SET S-Z
7
94
MR4C
MY29-3
MY29-11
1
CRIMP
DIE SET BLUE W5CRT U5CRT U5CRT U5CRT U5CRT U5CRT
NEST
INDENTOR
D6CL B6CD U6CD-1 U6CD-1 U6CD-1 U6CD-1 U6CD-1
Y29PR Y34PR Y34PR Y34PR Y34PR Y34PR Y34PR
8
95
MR4C
MY29-3
MY29-11
1
CRIMP
DIE SET GRAY W4CRT W4CRT U4CRT U4CRT U4CRT U4CRT U4CRT
NEST
INDENTOR
D4CLB4CDU4CD-1 U4CD-1 U4CD-1 U4CD-1 U4CD-1
Y29PR Y34PR Y34PR Y34PR Y34PR Y34PR Y34PR
9
96
MY29-3
MY29-11
1
CRIMP
DIE SET WHITE W3CRT W3CRT U3CRT U3CRT U3CRT U3CRT U3CRT
NEST
INDENTOR
D3CLB3CDU3CD-1 U3CD-1 U3CD-1 U3CD-1 U3CD-1
Y29PR Y34PR Y34PR Y34PR Y34PR Y34PR Y34PR
10
97
MY29-3
MY29-11
1
CRIMP
DIE SET BROWN W2CRT U2CRT U2CRT U2CRT U2CRT U2CRT
NEST
INDENTOR
D2CLB2CDU2CD-1 U2CD-1 U2CD-1 U2CD-1 U2CD-1
Y29PR Y34PR Y34PR Y34PR Y34PR Y34PR Y34PR
11
98
MY29-3
MY29-11
1
CRIMP
DIE SET GREEN W1CRT U1CRT U1CRT U1CRT U1CRT U1CRT
NEST
INDENTOR
D1CLB1CDU1CD-1 U1CD-1 U1CD-1 U1CD-1 U1CD-1
Y29PR Y34PR Y34PR Y34PR Y34PR Y34PR Y34PR
12
99
MY29-3
MY29-11
1
CRIMP
DIE SET PINK W25RT W25RT U25RT U25RT U25RT U25RT U25RT
NEST
INDENTOR
D25L B25D U25D-1 U25D-1 U25D-1 U25D-1 U25D-1
Y29PR Y34PR Y34PR Y34PR Y34PR Y34PR Y34PR
13
100
MY29-3
MY29-11
1
CRIMP
DIE SET BLACKW26RT U26RT U26RT U26RT U26RT U26RT
NEST
INDENTOR
D26CLB26DU26D-1 U26D-1 U26D-1 U26D-1 U26D-1
Y29PR Y34PR Y34PR Y34PR Y34PR Y34PR Y34PR
14
101
MY29-3
MY29-11
1
CRIMP
DIE SET ORANGEW27RT U27RT U27RT U27RT U27RT U27RT
NEST
INDENTOR
D27L B27D U27D-1 U27D-1 U27D-1 U27D-1 U27D-1
Y29PR Y34PR Y34PR Y34PR Y34PR Y34PR Y34PR
15 MY29-3
MY29-11
1
CRIMP
DIE SET PURPLE W28RT U28RT U28RT U28RT U28RT U28RT C28R
NEST
INDENTOR
D28L B28D U28D-1 U28D-1 U28D-1 U28D-1 U28D-1 C28D
Y29PR Y34PR Y34PR Y34PR Y34PR Y34PR Y34PR Y48PR
16MY29-3
MY29-11
1
CRIMP
DIE SET YELLOW W29RT U29RT U29RT U29RT U29RT U29RT C29R
NEST
INDENTOR
D29LB29DU29D-1 U29D-1 U29D-1 U29D-1 C29D
Y29PR Y34PR Y34PR Y34PR Y34PR Y34PR Y48PR
17 1
CRIMP
DIE SET WHITE W30RT U30RT U30RT U30RT U30RT U30RT C30R L30RT
NEST
INDENTOR
B30D U30D-1 U30D-1 U30D-1 U30D-1 C30D
Y34PR Y34PR Y34PR Y34PR Y34PR Y48PR
181
CRIMP
DIE SET RED W31RT U31RT U31RT U31RT U31RT U31RT C31R L31RT
NEST
INDENTOR
B31D U31D-1 U31D-1 U31D-1 U31D-1 C31D
Y34PR Y34PR Y34PR Y34PR Y34PR Y48PR
191
CRIMP
DIE SET BLUE W32RT U32RT U32RT U32RT U32RT U32RT C32R L32RT
NEST
INDENTOR
B32D U32D-1 U32D-1 U32D-1 U32D-1 C32D
Y34PR Y34PR Y34PR Y34PR Y34PR Y48PR
20 1
CRIMP
DIE SET BROWN W34RT U34RT U34RT U34RT U34RT U34RT C34R L34RT
NEST
INDENTOR
NO DIE U34D-1 U34D-1 U34D-1 U34D-1 C34D
Y34PR Y34PR Y34PR Y34PR Y34PR Y48PR
➄➀ ➀
The MD6-6R2 ratchet tool is required on these sizes. The
standard MD6 or MD6R ratchet tools will not work.
Also pneumatic version Y29NC.
Use U11T-1 for YH8C8C.
Hexagonal crimp.
Die 302 recommended for 1.84 O.D. barrel.
Tooling BURNDY®
Reference
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
126
PRESENT INSTALLATION TOOL INDEX (Continued)
Cat. No. Y35P3 Adapter is required to accommodate
"Y34PR" type indentor in Y35, Y39, Y750 HYTOOLS and
with the PUADP-1 adapter in the Y46 and with the PT6515
adapter in the Y45.
Cat. No. PT6515 Adapter is required to use "U" type dies
in Y45 series tools.
DIE DIELESS TOOLS INSTALLATION TOOLING USING DIES
GROOVE MECH. HYDR. DIE INFORMATION MECHANICAL HYDRAULIC
BURNDY EEI MR, MY Y644 TYPE COLOR MD6OUR840 Y29BY34B Y35 Y39Y750 Y45 Y46Y48Y60BHU
21 1
CRIMP
DIE SET YELLOW U35RT U35RT U35RT U35RT
NEST
INDENTOR
C35D
Y48PR
22 1
CRIMP
DIE SET GREEN U36RT U36RT U36RT U36RT C36RL36RT
NEST
INDENTOR
P36DC36D
P44PR Y48PR
23 1
CRIMP
DIE SET ORANGEC37R
NEST
INDENTOR
C37D
Y48PR
24 1
CRIMP
DIE SET BLACKU39RT U39RT S39RT P39RT C39RL39RT
NEST
INDENTOR
P39DC39D
P44PR Y48PR
25 1
CRIMP
DIE SET ORANGES40RT P40RT C40R L40RT
NEST
INDENTOR
P40D C40D
P44PR Y48PR
261
CRIMP
DIE SET GOLD
NEST
INDENTOR
C41D
Y48PR
27 1
CRIMP
DIE SET WHITE S44RT P44RT C44R L44RT
NEST
INDENTOR
P44D C44D
P44PR Y48PR
28
DIE SET
NEST
INDENTOR
C443D
Y48PR
29
DIE SET YELLOW P45RT C45R L45RT
NEST
INDENTOR
C45D
Y48PR
30
DIE SET ORANGE
NEST
INDENTOR
C453D
Y48PR
31
DIE SET GREEN S46RT P46RT C46RL46RT
NEST
INDENTOR
No NestC46D
Y44PR Y48PR
33
DIE SET GRAY C47R L47RT
NEST
INDENTOR
C47D
Y48PR
34
DIE SET BROWN L48RT
NEST
INDENTOR
C48D
Y48PR
38
MR4C
MR8G98
MR89Q
MY28
Y8MRB-1
NEST
INDENTOR
DV8L BV8L UV8L UV8L UV8L UV8L UV8L
Y29PL Y34PL Y34PL Y34PL Y34PL Y34PL Y34PL
39MR4C
MY28
NEST
INDENTOR
DV6LBV6LUV6LUV6LUV6LUV6LUV6L
Y29PL Y34PLA Y34PLA Y34PLA Y34PLA Y34PLA Y34PLA
➀➀
Cat. No. PUADP-1 Adapter is required to use "U" type dies
in Y46 series tools.
Also pneumatic version Y29NC.
BURNDY®Tooling
Reference
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
127
PRESENT INSTALLATION TOOL INDEX (Continued)
Cat. No. Y35P3 Adapter is required to accommodate
"Y34PR" type indentor in Y35, Y39, Y750 HYTOOLS and
with the PUADP-1 adapter in the Y46 and with the PT6515
adapter in the Y45.
Cat. No. PT6515 Adapter is required to use "U" type dies
in Y45 series tools.
DIE DIELESS TOOLS INSTALLATION TOOLING USING DIES
GROOVE MECH. HYDR. DIE INFORMATION MECHANICAL HYDRAULIC
BURNDY EEI MR, MY Y644 TYPE COLOR MD6OUR840 Y29BY34B Y35 Y39Y750 Y45 Y46Y48Y60BHU
40 MR4C
MY28
NEST
INDENTOR
DV4L BV4L UV4L UV4L UV4L UV4L UV4L
Y29PL Y34PLA Y34PLA Y34PLA Y34PLA Y34PLA Y34PLA
41 MY28 NEST
INDENTOR
DV2L BV2L UV2L UV2L UV2L UV2L UV2L
Y29PL Y34PLA Y34PLA Y34PLA Y34PLA Y34PLA Y34PLA
42 MY28 NEST
INDENTOR
DV1L BV1L UV1L UV1L UV1L UV1L UV1L
Y29PL Y34PLA Y34PLA Y34PLA Y34PLA Y34PLA Y34PLA
43 MY28 NEST
INDENTOR
DV25L BV25L UV25L UV25L UV25L UV25L UV25L
Y29PL Y34PA Y34PA Y34PA Y34PA Y34PA Y34PA
44 MY28 NEST
INDENTOR
DV26LBV26LUV26LUV26LUV26LUV26LUV26L
Y29PL Y34PA Y34PA Y34PA Y34PA Y34PA Y34PA
45 MY28 NEST
INDENTOR
BV27L UV27L UV27L UV27L UV27L UV27L
Y34PA Y34PA Y34PA Y34PA Y34PA Y34PA
46 MY28 NEST
INDENTOR
BV28L UV28L UV28L UV28L UV28L UV28L
Y34PA Y34PA Y34PA Y34PA Y34PA Y34PA
49 DIE SET RED W8CRT *U8CRT U8CRT U8CRT U8CRT U8CRT
161 DIE SET W161X-161U161U161U161U161U161
162 DIE SET W162W162U162U162U162U162U162C162
163 505 DIE SET W163W163U163U163U163U163U163C163
164 275 DIE SET W164U164U164U164U164U164C164
165
205,287
339
DIE SET W165X-165U165/
U205
U165/
U205
U165/
U205
U165/
U205
U165/
U205 C165L165
166
206,459 DIE SET W166 U166/
U459
U166/
U459
U166/
U459
U166/
U459
U166/
U459C166 L166
167
207,211
256,568
DIE SET W167U167/
U568
U167/
U568
U167/
U568
U167/
U568
U167/
U568C167L167
168 208 DIE SET U168U168U168U168U168C168L168
169 DIE SET U169 U169 U169 U169 U169 C169 L169
170 306 DIE SET U170 U170 U170 U170 U170 C170 L170
171 DIE SET W171 U171 U171 U171 U171 U171
193 DIE SET U193U193U193U193U193C193L193
202 DIE SET U202 U202 U202 U202 U202
203 DIE SET U203 U203 U203 U203 U203
204 DIE SET U204 U204 U204 U204 U204
205
165,287
339
DIE SET X-165U165/
U205
U165/
U205
U165/
U205
U165/
U205
U165/
U205
206
166
459
DIE SET W166 U166/
U459
U166/
U459
U166/
U459
U166/
U459
U166/
U459L166
207
167,211
256,568
DIE SET W167 U167/
U568
U167/
U568
U167/
U568
U167/
U568
U167/
U568C167L167
208
168 DIE SET U168U168U168U168U168C168L168
209 DIE SET U209U209U209U209U209 C209L209
210 DIE SET U210 U210 U210 U210 U210 C210 L210
➀➀
Cat. No. PUADP-1 Adapter is required to use "U" type dies
in Y46 series tools.
Also pneumatic version Y29NC.
* Add Nest (BV8L) & Indentor (Y34PL) for Y34B.
Tooling BURNDY®
Reference
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
128
PRESENT INSTALLATION TOOL INDEX (Continued)
Cat. No. Y35P3 Adapter is required to accommodate
"Y34PR" type indentor in Y35, Y39, Y750 HYTOOLS and
with the PUADP-1 adapter in the Y46 and with the PT6515
adapter in the Y45.
DIE DIELESS TOOLS INSTALLATION TOOLING USING DIES
GROOVE MECH. HYDR. DIE INFORMATION MECHANICAL HYDRAULIC
BURNDY EEI MR, MY Y644 TYPE COLOR MD6OUR840 Y29BY34B Y35 Y39Y750 Y45 Y46Y48Y60BHU
211
167, 211
256, 568
DIE SET W167U167/
U568
U167/
U568
U167/
U568
U167/
U568
U167/
U568C167L167
236DIE SET W236U236U236U236U236U236
237 DIE SET W237 X-237 U237 U237 U237 U237 U237
238DIE SET W238 U238 U238 U238 U238 U238
239DIE SET W239X-239U239U239U239U239U239
240 DIE SET RED W240 U240 U240 U240 U240 U240
241 DIE SET W241 X-241 U241 U241 U241 U241 U241
242
244
3S/
4SDIE SET W242 U242 U242 U242 U242 U242 C242 L242
243 8A DIE SET W243 U243 U243 U243 U243 U243 C243 L243
244 242 3SDIE SET W242 U242 U242 U242 U242 U242 C242 L242
245 9A DIE SET W245 X-245 U245 U245 U245 U245 U245 C245 L245
246 2485SDIE SET W248 U248 U248 U248 U248 U248 C248 L248
247 DIE SET W247 X-247 U247 U247 U247 U247 U247 C247 L247
248 2465SDIE SET W248 U248 U248 U248 U248 U248 C248 L248
24911A DIE SET W249X-249U249U249U249U249U249 C249L249
250 DIE SET U250 U250 U250 U250 U250 C250 L250
251 12A DIE SET RED W251 U251 U251 U251 U251 U251 C251 L251
252 DIE SET U252 U252 U252 U252 U252 C252 L252
253 DIE SET U253 U253 U253 U253 U253 C253 L253
254 DIE SET S254 P254 C254 L254
255 DIE SET U255 U255 U255 U255 U255 C255 L255
256
167, 207
211, 568
DIE SET W167U167/
U568
U167/
U568
U167/
U568
U167/
U568
U167/
U568C167L167
257 DIE SET U257 U257 U257 U257 U257 C257 L257
259DIE SET U259U259U259U259U259
260DIE SET C260L260
261 31815A DIE SET U261U261U261U261U261C261L261
263DIE SET U263U263U263U263U263
267DIE SET U267U267U267U267U267C267L267
275 164DIE SET W164U164U164U164U164U164C164
276DIE SET U276U276U276U276U276
285DIE SET U285 U285 U285 U285 U285
287
165, 205
339
DIE SET W165U165/
U205
U165/
U205
U165/
U205
U165/
U205
U165/
U205 L165
292 578DIE SET S292P292C292L292
293 294DIE SET S293P293C293L293
296 MY29-3 1
CRIMP
DIE SET TAN U25ART U25ART U25ART U25ART U25ART C25AR
NEST
INDENTER
P27D
P34PR5
297MY29-3 1
CRIMP
DIE SET OLIVE U26ART U26ART U26ART U26ART U26ART C26AR
NEST
INDENTER
P29D
P34PR5
Cat. No. PT6515 Adapter is required to use "U" type dies
in Y45 series tools.
Cat. No. PUADP-1 Adapter is required to use "U" type dies
in Y46 series tools.
Also pneumatic version Y29NC.
BURNDY®Tooling
Reference
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
129
PRESENT INSTALLATION TOOL INDEX (Continued)
Cat. No. Y35P3 Adapter is required to accommodate
"Y34PR" type indentor in Y35, Y39, Y750 HYTOOLS and
with the PUADP-1 adapter in the Y46 and with the
PT6515 Adapter in the Y45.
Cat. No. PT6515 Adapter is required to use "U" type dies
in Y45 series tools.
Cat. No. PUADP-1 Adapter is required to use "U" type dies
in Y46 series tools.
Die Dieless Tools Installation Tooling Using Dies
Groove Mech. Hydr. Die Information MechanicalHydraulic
BURNDY EEI MR, MY Y644 Type Color MD6OUR840 Y29BY34B Y35 Y39Y750 Y45 Y46Y48Y60BHU
298 MY29-3 1 Crimp
1 Crimp
1 Crimp
1 Crimp
1 Crimp
1 Crimp
1 Crimp
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
White U28ART U28ART U28ART U28ART U28ART C28AR L28ART
Nest
Indentor
Nest
Indentor
Nest
Indentor
Nest
Indentor
Nest
Indentor
Nest
Indentor
P31D
Y34PR5
299
Brown U31ART U31ART U31ART U31ART U31ART C31AR L31ART
P35D C35D
P48PR1 Y48PR1
300
Pink U34ART U34ART U34ART U34ART U34ART C34AR L34ART
P39DC39D
P48PR1 Y48PR1
301
Red S39ART P39ART C39AR L39ART
P45D C45D
P48PR1 Y48PR1
302
Brown S44ART P44ART C44AR L44ART
No NestC46D
P48PR1 Y48PR1
304 U304 U304 U304 U304 U304 C304 L304
305 341 U305 U305 U305 U305 U305 C305 L305
306 170 U170 U170 U170 U170 U170 C170 L170
308U308 U308 U308 U308 U308
313 U313 U313 U313 U313 U313 C313 L313
314 376C314 L314
316U316U316U316U316U316 C316L316
317 426U317 U317 U317 U317 U317 C317 L317
318 261U261U261U261U261U261C261L261
319S319P319 C319L319
320 S320 P320 C320 L320
321 U321 U321 U321 U321 U321 C321 L321
322 U322 U322 U322 U322 U322
324
Red U29ART U29ART U29ART U29ART U29ART C29AR L29ART
P32D
P34PR5
326 538U33RT U33RT U33RT U33RT U33RT
327 14A U327 U327 U327 U327 U327 C327 L327
328C328 L328
329U329U329U329U329U329
331 U331 U331 U331 U331 U331
339
165, 205
287
X-339U165/
U205
U165/
U205
U165/
U205
U165/
U205
U165/
U205
341 305 U305 U305 U305 U305 U305 C305 L305
342 S342 P342 C342 L342
344 C344 L344
345 C345 L345
346Gray U6CABT U6CABT U6CABT U6CABT U6CABT
The MD6-6R2 ratchet tool is required on these sizes. The
standard MD6 or MD6R ratchet tools will not work.
Also pneumatic version Y29NC.
Use C39AR round die 301 for 1.60 O.D. barrel. Use
C39AR-2 hex die 936 for 1.46 O.D. barrel.
Hexagonal crimp.
Die 302 recommended for 1.84 O.D. barrel.
Tooling BURNDY®
Reference
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
130
PRESENT INSTALLATION TOOL INDEX (Continued)
Cat. No. Y35P3 Adapter is required to accommodate
"Y34PR" type indentor in Y35, Y39, Y750 HYTOOLS and
with the PUADP-1 adapter in the Y46 and with the PT6515
adapter in the Y45.
Cat. No. PT6515 Adapter is required to use "U" type dies
in Y45 series tools.
DIE DIELESS TOOLS INSTALLATION TOOLING USING DIES
GROOVE MECH. HYDR. DIE INFORMATION MECHANICAL HYDRAULIC
BURNDY EEI MR, MY Y644 TYPE COLOR MD6OUR840 Y29BY34B Y35 Y39Y750 Y45 Y46Y48Y60BHU
3481 CRIMP DIE SET PINK U2CABT U2CABT U2CABT U2CABT U2CABT
350 DIE SET U350 U350 U350 U350 U350 C350 L350
352 DIE SET S352 P352 C352 L352
373 DIE SET U373 U373 U373 U373 U373
374 MY29-3 DIE SET BLUE U8CABT U8CABT U8CABT U8CABT U8CABT
375 MY29-3 1 CRIMP DIE SET GREEN U4CABT U4CABT U4CABT U4CABT U4CABT
376 314 DIE SET C314 L314
403 DIE SET U403 U403 U403 U403 U403
419DIE SET S419P419 C419L419
422 DIE SET L422
426 317 DIE SET U317 U317 U317 U317 U317 U317
459 166 DIE SET U166/459U166/459U166/459U166/459U166/459
467MY29-3 1 CRIMP
DIE SET RUBY U27ART A27ART U27ART U27ART U27ART C27AR
NEST
INDENTOR
P30D
P34PR5
468 DIE SET U468U468U468U468U468
469 DIE SET S469 P469 C469 L469
470 1 CRIMP
DIE SET BLUE U30ART U30ART U30ART U30ART U30ART C30AR L30ART
NEST
INDENTOR
P34D C34D
P48PR1 Y48PR1
471 MY29-3 1 CRIMP
DIE SET GOLD U1CART U1CART U1CART U1CART U1CART
NEST
INDENTOR
472 1 CRIMP
DIE SET GREEN U32ART U32ART U32ART U32ART U32ART C32AR L32ART
NEST
INDENTOR
P35D C35D
P48PR1 Y48PR1
473 1 CRIMP
DIE SET BLACKU36ART U36ART U36ART U36ART U36ART C36AR L36ART
NEST
INDENTOR
P44D C44D
P48PR1 Y48PR1
474 1 CRIMP
DIE SET GOLD S40ART P40ART C40AR L40ART
NEST
INDENTOR
C45D
Y48PR1
4781 CRIMP
DIE SET BLUE C46AR L46ART
NEST
INDENTOR
C46AD
Y48PR11
479DIE SET RED L48ART
490 547 DIE SET U490U490U490U490U490C490L490
495DIE SET C495L495
505 163DIE SET W163U163U163U163U163U163L163
511 MY29-3 NEST
INDENTOR
B6CD
Y34PA
512 MY29-3 NEST
INDENTOR
B4CD
Y34PA
513 MY29-3 NEST
INDENTOR
B1CD
Y34PA
514 MY29-3 NEST
INDENTOR
B26D
Y34PA
Cat. No. PUADP-1 Adapter is required to use "U" type dies
in Y46 series tools.
The MD6-6R2 ratchet tool is required on these sizes. The
standard MD6 or MD6R ratchet tools will not work.
Also pneumatic version Y29NC.
Hexagonal crimp.
BURNDY®Tooling
Reference
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
131
PRESENT INSTALLATION TOOL INDEX (Continued)
Cat. No. Y35P3 Adapter is required to accommodate
"Y34PR" type indentor in Y35, Y39, Y750 HYTOOLS and
with the PUADP-1 adapter in the Y46 and with the PT6515
adapter in the Y45.
Cat. No. PT6515 Adapter is required to use "U" type dies
in Y45 series tools.
DIE DIELESS TOOLS INSTALLATION TOOLING USING DIES
GROOVE MECH. HYDR. DIE INFORMATION MECHANICAL HYDRAULIC
BURNDY EEI MR, MY Y644 TYPE COLOR MD6OUR840 Y29BY34B Y35 Y39Y750 Y45 Y46Y48Y60BHU
515 MY29-3 NEST
INDENTOR
B26D
Y34PR5
516MY29-3 NEST
INDENTOR
B27D
Y34PR5
517 MY29-3 NEST
INDENTOR
B29D
Y34PR5
518MY29-3 NEST
INDENTOR
B30D
Y34PR5
519MY29-3 NEST
INDENTOR
B31D
Y34PR5
520 MY29-3 NEST
INDENTOR
B32D
Y34PR5
521 NEST
INDENTOR
No NestC34D
Y34PR11 Y48PR-1
522 NEST
INDENTOR
C35D
Y48PR-1
523 NEST
INDENTOR
C35D
Y48PR-1
524 NEST
INDENTOR
C39D
Y48PR-1
525 NEST
INDENTOR
C44D
Y48PR-1
526NEST
INDENTOR
C45D
Y48PR-1
527 NEST
INDENTOR
C45D
Y48PR-1
528NEST
INDENTOR
C46D
Y48PR-1
529NEST
INDENTOR
C46AD
Y48PR-11
538 326DIE SET U33RT U33RT U33RT U33RT U33RT
547 490DIE SET U490U490U490U490U490C490L490
552 DIE SET U552 U552 U552 U552 U552
568
167, 207
211, 256
DIE SET W167U167/
U568
U167/
U568
U167/
U568
U167/
U568
U167/
U568
575 DIE SET C575 L575
576DIE SET C576L576
578 292DIE SET S292P292C292L292
579DIE SET S579P579 C579L579
587DIE SET L47ART
607 DIE SET U607 U607 U607 U607 U607
608DIE SET U608 U608 U608 U608 U608 C608 L608
609DIE SET U609U609U609U609U609C609
627 DIE SET C627 L627
642 DIE SET U642 U642 U642 U642 U642 C642 L642
643 DIE SET U643 U643 U643 U643 U643
647 DIE SET C45AR L45ART
➀➀
Cat. No. PUADP-1 Adapter is required to use "U" type dies
in Y46 series tools.
Also pneumatic version Y29NC.
Die 302 recommended for 1.84 O.D. barrel.
Tooling BURNDY®
Reference
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
132
PRESENT INSTALLATION TOOL INDEX (Continued)
Cat. No. Y35P3 Adapter is required to accommodate
"Y34PR" type indentor in Y35, Y39, Y750 HYTOOLS and
with the PUADP-1 adapter in the Y46 and with the PT6515
adapter in the Y45.
Cat. No. PT6515 Adapter is required to use "U" type dies
in Y45 series tools.
Cat. No. PUADP-1 Adapter is required to use "U" type dies
in Y46 series tools.
Die Dieless Tools Installation Tooling Using Dies
Groove Mech. Hydr. Die Information MechanicalHydraulic
BURNDY EEI MR, MY Y644 Type Color MD6OUR840 Y29BY34B Y35 Y39Y750 Y45 Y46Y48Y60BHU
648Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
Die Set
L648
654 Purple U654 U654 U654 U654 P654 L654
655 13A U655 U655 U655 U655 U655
658U658 U658 U658 U658 U658
659W659U659U659U659U659U659
660W660X-660 U660 U660 U660 U660 U660
667C667 L667
668 U668 U668 U668 U668 U668C668
676U676U676U676U676U676
677 U677 U677 U677 U677 U677 L677
678U678 U678 U678 U678 U678
679U679U679U679U679U679
684L684
687W687 X-687
6901SW690 U690 U690 U690 U690 U690
6912SW691 U691 U691 U691 U691 U691
6924SW692 U692 U692 U692 U692 U692
6936A W693 U693 U693 U693 U693 U693
69410A W694 U694 U694 U694 U694 U694
702 W702
705 U705 U705 U705 U705 U705
717 S717 P717 L717/L717W
718L718
L721
L723
L726
L740
719S719P719L719/L719W
720 S720 P720 L720/L720W
721
722 S722 P722 C722 L722/L722W
723 C723
724 S724 P724 C724 L724/L724W
725 S725 P725 C725 L725/L725W
726
727 L727/L727W
728L728/L728W
729L729/L729W
735 L735/L735W
740
786 U786U786U786U786U786
788 U788 U788 U788 U788 U788
789 L789
9361 Crimp Yellow U39ART-2 U39ART-2 U39ART-2 U39ART-2 U39ART-2 C39ART-2 L39ART-2
997Orange U997 U997 U997 U997 U997
998 PU998S998 P998
999 S999 P999
1011 U1011 S1011 P1011
1012 S1012
1013 MY29-11 Nest
Indentor
UV8L UV8L UV8L UV8L UV8L
Y34PL Y34PL Y34PL Y34PL Y34PL
➀➀
The MD6-6R2 ratchet tool is required on these sizes. The
standard MD6 or MD6R ratchet tools will not work.
Also pneumatic version Y29NC.
Use C39AR round die 301 for 1.60 O.D. barrel. Use
C39AR-2 hex die 936 for 1.46 O.D. barrel.
Hexagonal crimp.
BURNDY®Tooling
Reference
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
133
PRESENT INSTALLATION TOOL INDEX (Continued)
Cat. No. Y35P3 Adapter is required to accommodate
"Y34PR" type indentor in Y35, Y39, Y750 HYTOOLS and
with the PUADP-1 adapter in the Y46 and with the PT6515
adapter in the Y45.
Cat. No. PT6515 Adapter is required to use "U" type dies
Die Dieless Tools Installation Tooling Using Dies
Groove Mech. Hydr. Die Information Mechanical Hydraulic
BURNDY EEI MR, MY Y644 Type Color MD6 OUR840 Y29B
Y34B Y35
Y39 Y750
Y45
Y46
Y48B Y60BHU
Nest U6CD1 U6CD1 U6CD1 U6CD1 U6CD1
1014
MY29-11 Indentor Y34PR Y34PR Y34PR Y34PR Y34PR
Nest U4CD1 U4CD1 U4CD1 U4CD1 U4CD1
1015
MY29-11 Indentor Y34PR Y34PR Y34PR Y34PR Y34PR
Nest U3CD1 U3CD1 U3CD1 U3CD1 U3CD1
1016
MY29-11 Indentor Y34PR Y34PR Y34PR Y34PR Y34PR
Nest U2CD1 U2CD1 U2CD1 U2CD1 U2CD1
1017
MY29-11 Indentor Y34PR Y34PR Y34PR Y34PR Y34PR
Nest U1CD1 U1CD1 U1CD1 U1CD1 U1CD1
1018
MY29-11 Indentor Y34PR Y34PR Y34PR Y34PR Y34PR
Nest U25D1 U25D1 U25D1 U25D1 U25D1
1019
MY29-11 Indentor Y34PR2 Y34PR2 Y34PR2 Y34PR2 Y34PR2
Nest U26D1 U26D1 U26D1 U26D1 U26D1
1020
MY29-11 Indentor Y34PR2 Y34PR2 Y34PR2 Y34PR2 Y34PR2
Nest U27D1 U27D1 U27D1 U27D1 U27D1
1021
MY29-11 Indentor Y34PR2 Y34PR2 Y34PR2 Y34PR2 Y34PR2
Nest U28D1 U28D1 U28D1 U28D1 U28D1
1022
MY29-11 Indentor Y34PR2 Y34PR2 Y34PR2 Y34PR2 Y34PR2
Nest U29D1 U29D1 U29D1 U29D1 U29D1
1023
MY29-11 Indentor Y34PR2 Y34PR2 Y34PR2 Y34PR2 Y34PR2
Nest U30D1 U30D1 U30D1 U30D1 U30D1
1024
Indentor Y34PR2 Y34PR2 Y34PR2 Y34PR2 Y34PR2
Nest U31D1 U31D1 U31D1 U31D1 U31D1
1025
Indentor Y34PR2 Y34PR2 Y34PR2 Y34PR2 Y34PR2
Nest U32D1 U32D1 U32D1 U32D1 U32D1
1026
Indentor Y34PR2 Y34PR2 Y34PR2 Y34PR2 Y34PR2
Nest U34D1 U34D1 U34D1 U34D1 U34D1
1027
Indentor Y34PR2 Y34PR2 Y34PR2 Y34PR2 Y34PR2
Nest P36D C36D
1028
Indentor P48PR1 Y48PR1
Nest P38D C38D
1029
Indentor P48PR1 Y48PR1
Nest P39D C39D
1030
Indentor P48PR1 Y48PR1
Nest P40D C40D
1031
Indentor P48PR1 Y48PR1
Nest P44D C44D
1032
Indentor P48PR1 Y48PR1
1102
Die Set White P1102
1103
Die Set Blue P1103
1104
Die Set Brown U1104 P1104
1105
U1105 P1105
Die Set Purple U38RT U38RT U38RT U38RT U38RT
400
Nest C38D
Indentor Y48PR
Nest U27B U27B U27B
2000
Indentor Y34PR15 Y34PR15 Y34PR15
in Y45 series tools.
Cat. No. PUADP-1 Adapter is required to use "U" type dies
in Y46 series tools.
Also pneumatic version Y29NC.
Available in PIBEAM KIT
CATALOG NO. PAGE NO. CATALOG NO. PAGE NO. CATALOG NO. PAGE NO. CATALOG NO. PAGE NO. CATALOG NO. PAGE NO.
122EMT 109
122IMC 109
122PVC 109
122RIG 109
12TONP1 62
ALFLUID™ GAL. 87
ALFLUID™ QT. 87
B12E 2, 108
B1E34R 2, 108
B34E12R 2, 108
BA10E10M 66
BA10E14M 66
BA10E38M 66
BA10E6M 66
BA10E8M 66
BA10EF10M 66
BA10EF6M 66
BA10EF8M 66
BA10EL10M 66
BA10EL6M 66
BA10EL8M 66
BA10EZ8M 66
BA14E10M 66
BA14E14M 66
BA14E4M 66
BA14E516M 66
BA14E6M 66
BA14E8M 66
BA14EF10M 66
BA14EF8M 66
BA14EL10M 66
BA14EL6M 66
BA14EL8M 66
BA14EZ10M 66
BA14EZ6M 66
BA14EZ8M 66
BA16E10M 66
BA16E14M 66
BA16E38M 66
BA16E4M 66
BA16E6M 66
BA16E8M 66
BA16EF10M 66
BA16EF2M 66
BA16EF6M 66
BA16EF8M 66
BA16EL10M 66
BA16EL6M 66
BA16EL8M 66
BA16EZ10M 66
BA16EZ2M 66
BA16EZ6M 66
BAT14V 21
BAT18V 8, 10, 11, 13, 15,
19, 67, 69, 71
BAT18VLI 7, 9, 12, 14, 16,
18, 20, 68, 70
BCC1000CUAL 72
BCCBAT12V 72
BCCCASE 72
BCCCHGR 72
BCH1211 104-107
BCM5 104-107
BCT/PATDCCHGR 8, 10, 11,
13, 15, 19, 21, 67, 69, 71
BEB122 2, 109
BEB122EMT 109
BEB122PVC 109
BEB122RIG 109
BEBSHOECASE 109
BH864 104-107
BHA12E 108
BHA1E34R 108
BHA34E12R 108
BK88001 98
BK88004 97
BK88007 100
BK88008 99
BK88020 101, 103
BKC3540 104-107
BKD1000B 97, 100-107
BKD1250B 97, 100-107
BKD1500B 98, 100-107
BKD2000B 98, 100-107
BKD2500 99, 103, 105, 107
BKD3000 99, 103, 105, 107
BKD3500 99, 105, 107
BKD4000 99, 105, 107
BKD500B 97, 100-107
BKD750B 97, 100-107
BKLP2 103
BKLP2K1 103
BKLP6 102
BKLP6K1 102
BKOF520 106
BKOF540 107
BKOH2540 99
BKOH520A 104
BKOH540A 105
BKOM152 98
BKOM50125 97
BKOR14 101
BKOR152 101
BKOR50 101
BKOR520 101
BKOR75125 101
BKOS520 103
BKOS5290 102
BKOW520 100
BKP1000B 97, 100-107
BKP1250B 97, 100-107
BKP1500B 98, 100-107
BKP2000B 98, 100-107
BKP2500 99, 103, 105, 107
BKP3000 99, 103, 105, 107
BKP3500 99, 105, 107
BKP4000 99, 105, 107
BKP500B 97, 100-107
BKP750B 97, 100-107
BKPR7520 102, 103
BKPR7540 104-107
BKPS50 102-107
BKS752B 97, 98, 100
BKSA50 102, 103
BKSB50B 97, 100
BKW52 100
BMY-BCH-MT 52
BP10PADKIT 78, 79
BPF20 106, 107
BPH20 104, 105
BSC2H 110
BSC2H1C2DEBP 110
BSC2H2A1B1FEBP 110
BSC2H2C1DEBP 110
BSC2H3A2B 110
BSC2H5A 110
BSC2H5B 110
BSC2L 111
BSC2L1C2DEBP 111
BSC2L2C1DEBP 111
BSC2L3A2B 111
BSC2L5A 111
BSC2L5B 111
BSCWS40 110-112
BSCWS80 110-112
BWC00ADP 117
BWC00JS 118
BWC01CDC 113
BWC01CMC 113
BWC01FAR 115
BWC01FCMR 114
BWC01FFMC 115
BWC01FSMC 115
BWC04EHC 113
BWC06FHC 113
BWC20PRSF 118
BWC24HTC 117
BWC24MTHTC 117
BWC25LHTC 117
BWC27LHTCADP 117
BWC28FAC 114
BWC32DCC 118
BWC40PC 119
BWC410RC 116
BWC420MSC 116
BWC43TRC 119
BWC43UC 119
BWC46CWD 114
BWC46RC 116
CASEWDIES 4, 60
EBP 110, 111
EP10 83
EP10-1HP 84
EP10-1HP-2 84
EP10-2 83
EP6 83
EP8 83
EPAC-6 82
EPAC-8 82
EPAC10 82
EPP10 81
EPP6 81
EPPCASE-1 81
FORCEGAUGE12-15 6
FP-10 79
FP-6 79
FP-8 79
GP10 85
H12E 108
H1E34R 108
H34E12R 108
HBR40 91
HBR66 91
HBR67HF 91
HCCACSR 67
HCCCUAL 67
HCCGUY 67
HCCSOL 67
HH5-RL48 24
HHS-O/C-B11 94
HHS-O/C-B13 94
HHS-O/C-B16 94
HHS-O/C-B20 94
HIW-716R1 89
HIW12SOCSET 96
HIW71612TGKIT 89, 96
HIW716ENF 88
HIW716ENFTG 88
HIW716ENFTGKIT 88
HIW716VTR1 89
HOSE2 92
HOSE325 92
HOSE350 92
HP10 78
HP2HV 92
HP3 92
HP6 78
HP8 78
HPP18 95
HPP18-2 95
HPP5 95
HPS-O/C-4-B11 94
HPS-O/C-4-B13 94
HPS-O/C-5-B11 94
HPS-O/C-5-B13 94
HPT-59-R1 93
HPT-60-R1 93
HPT-71-R1 93
HPT-72-R1 93
HPT-83-R1 93
HPT-84-R1 93
HPT-96-R1 93
HTP3 92
HYFLUID™ GAL. 87
HYFLUID™ QT. 87
KUADP 11
L717W 30
L719W 30
L720W 30
L722W 30
L724W 30
L725W 30
L727W 30
L728W 30
L729W 30
L735W 30
LPC12S 96
LPC38S 96
LPHT3CHISEL11418 96
LPHTADPMM71612 96
LPHTADPMMOP66 88, 96
LPHTADPSMFOP66 90
LPHTASPHALTCUT118 96
LPHTBIT111618D 96
LPHTBIT111624D 96
LPHTBIT131618D 96
LPHTBIT131624D 96
LPHTBIT151618D 96
LPHTBIT151624D 96
LPHTCLAYSPADE118 96
LPHTDRIPBODY66 96
LPHTDRIPBODY88 96
LPHTDRIPNOSE66 96
LPHTDRIPNOSE88 96
LPHTGRDVR11458 96
LPHTGRDVR11858 96
LPHTHOSNCR666610 90, 96
LPHTHOSNCR666610OP
90, 96
LPHTHOSNCR66668
88, 90, 96
LPHTHOSNCR66668OP 90, 96
LPHTHTMABODY66 88, 90
LPHTHTMADUSTCAPF 96
LPHTHTMADUSTCAPM 96
LPHTHTMANOSE66 88, 90
LPHTMOILPT118 96
LPHTMOILPT11814 96
LPHTNARCHISEL11814 96
LPHTSOC121 96
LPHTSOC121/118 96
LPHTSOC121116 96
LPHTSOC12112 96
LPHTSOC12114 96
LPHTSOC12118 96
LPHTSOC121188PT 96
LPHTSOC1212 96
LPHTSOC12128PT 96
LPHTSOC121316 96
LPHTSOC121316/1516 96
LPHTSOC1213168PT 96
LPHTSOC12138 96
LPHTSOC1215168PT 96
LPHTSOC121716 96
LPHTSOC1217168PT 96
LPHTSOC1218PT 96
LPHTSOC1234 96
LPHTSOC12348PT 96
LPHTSOC1258 96
LPHTSOC12588PT 96
LPHTSOC1278 96
LPHTSOC12788PT 96
LPHTSOC12916 96
LPHTWHP-BCS66606-18 93
LPHY750CXT 90
LPHY750XT 90
M8ND 50
MCC1000 76
MCC1000BLADESET 76
MCC500 76
MCC500BLADESET 76
MD6 55
MD6-12 55
MD6-14 55
MD6-37 55
MD6-38 55
MD6-4 55
MD6-6 55
MD6-6HS60 59
MD6-6HS72 59
MD6-6R 58
MD6-6R-2 58
MD6-8 55
MD6-8AH48 59
MD6-8HS60 59
MD6-8HS72 59
MD6-8R 58
MD6-AH48 59
MD6-CP1 60
MD6-K 55
MD6HS60 59
MD6HS72 59
Reference BURNDY®
Alpha-Numeric Index
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
134
MD6R 58
MD7 56
MD7-34 57
MD7-34-KIT1 57
MD7-34R 57
MD7-34R-KIT1 57
MD7-6 56
MD7-8 56
MR15 47
MR18 47
MR20 47
MR4C 48
MR8 45
MRC840 51
MRC840AL 51
MRE10-22B 46
MRE10-22NV 46
MTB 110, 111
MTX 111
MY28 52
MY28-4 52
MY28-6 52
MY29 UNIVERSAL KIT 52
MY29-11 52
MY29-11C 52
MY29-3 52
MY29-3C 52
MY29-3CF 52
OH25 53
OUR840 54
OUR840-WC 54
P15K 7, 8, 31
PAT46-18V 8
PAT46-LI 7
PAT46C-18V 8
PAT4PC834-18V 17
PAT4PC834-LI 16
PAT600-18V 19
PAT600-LI 18
PAT644-LI 12
PAT644XT-18V 13
PAT750-LI 9
PAT750CK-18V 11
PAT750K-18V 11
PAT750XT-18V 10
PAT81KFT-18V 15
PAT81KFT-LI 14
PATCHGR-LI 9, 12, 14, 16,
18, 68, 70
PATCHGR-LI18V 7
PATCHGR-LI250V 7, 9, 12,
14, 16, 18, 20, 68, 70
PATCHGR-LIDC 7, 9, 12,
14, 16, 18, 20, 68, 70
PATCHGR18V 8, 10, 11, 13,
15, 19, 21, 67, 69, 71
PATCHGR250V 8, 10, 11,
13, 19, 21, 67, 69, 71
PATCHGRLI 20
PATCUT129-LI 68
PATCUT129ACSR-18V 69
PATCUT245-LI 70
PATCUT245CUAL-18V 71
PATHCC10 67
PATHCC10-18V 67
PATHCC10ACSR-18V 67
PATHCC10CUAL-18V 67
PATHCC10GUY-18V 67
PATHCC10SOL-18V 67
PATJAWSMD6 20, 21
PATJAWSMD6-6 20, 21
PATJAWSMD6-8 20, 21
PATJAWSMD6K 20, 21
PATMD6-14V 21
PATMD6-6-14V 21
PATMD6-6-LI 20
PATMD6-8-14V 21
PATMD6-8-LI 20
PATMD6-K-14V 21
PATMD6-K-LI 20
PATMD6-LI 20
PATMD66JC 20, 21
PATMD6JC 20, 21
PATMD6KJC 20, 21
PQ10R258M 66
PQ14R187M 66
PQ14R188M 66
PQ14R256M 66
PQ14R257M 66
PQ14R258M 66
PQ18R187M 66
PQ18R188M 66
PQ18R256M 66
PQ18R257M 66
PQ18R258M 66
PT 10128 87
PT 11018 87
PT 29074-1 86, 87
PT 29075 87
PT 29091 87
PT 29214-1 87
PT 29291 87
PT 29402-1 87
PT 29900-10 86
PT 29900-15 86
PT 29900-25 86
PT 29901-10 86
PT 29901-15 86
PT 29901-25 86
PT 29902-10 86
PT 29902-15 86
PT 29902-25 86
PT 6545 87
PT 76 86
PT 91 86
PT 93 87
PT 94 87
PT10024162 73
PT10037384 68, 69, 73, 74
PT10037388 68, 69, 73, 74
PT10038657 70, 71, 75
PT10040663 70, 71, 75
PT10043890 74
PT10044980 71
PT10054094 75
PT10128 31
PT17188 58
PT208620 9,-16, 18, 19,
68-71
PT29279-2 22, 24, 33
PT29291 4, 5, 22, 24, 33
PT29360 24
PT29402-1 33
PT2972 24
PT29900-10 63
PT2990010 62
PT4583 53, 54
PT4925 58, 60
PT4931-1 60
PT4946 4
PT4952-1 60
PT6515 32
PT6545 32
PT6733 24, 60
PT6744 60
PT8504 53
PU998 5
PUADP-1 7, 8, 31
R17A 110-112
R17C 110-112
R22B 110-112
R24F 110-112
R25D 110-112
RCC1000 77
RCC336 77
RCC556 77
RCC600 77
RCC750HD 77
RCC954ACSR1K 77
RHCC129ACSR 74
RHCC245CUAL 75
RHCCHSA 74
RK147-2 61
RK194-2 61
RP50RP02 72
RP50RP03 72
TAD10-14M 66
TFM1D5R 65
TS-KD 93
TS-RD 93
TS-SQ 93
U1011 5
U1104 5
U1105 5
U1CART 4, 5
U1CRT-1 4, 5
U25ART 4, 5
U25RT 4, 5
U26ART 4, 5
U26RT 4, 5
U27ART 4, 5
U27RT 4, 5
U28ART 4, 5
U28RT 4, 5
U29ART 4, 5
U29RT 4, 5
U2CABT 4, 5
U2CRT 4, 5
U30ART 4, 5
U30RT 4, 5
U31ART 4, 5
U31RT 4, 5
U32ART 4, 5
U32RT 4, 5
U34ART 4, 5
U34RT 4, 5
U36ART 4, 5
U36RT 4, 5
U38XRT 4
U39ART-2 4, 5
U39RT 4, 5
U3CRT 4
U44XRT 4
U4CABT 4, 5
U4CRT 4, 5
U5CRT 4, 5
U6CABT 4, 5
U8CABT 4
U8CRT 4
U997 5
UC 5
UDIEKITAL 5, 62
UDIEKITCU 5, 62
UDIEKITHYGRD 5
UO 5
W-28K 60
W-687 60
W-702 60
W-BG 60
W161 4
W162 4
W163 4
W166 4
W1CRT 4
W1CVT 4
W239 4
W241 4
W245 4
W25CRT 4
W25VT 4
W26CRT 4
W26VT 4
W27CRT 4
W27VT 4
W28CRT 4
W28K 20, 21
W28VT 4
W29CRT 4
W29VT 4
W2CRT 4
W2CVT 4
W30CRT 4
W30VT 4
W31ART 4
W31CRT 4
W31VT 4
W32CRT 4
W32VT 4
W33CRT 4
W33VT 4
W34CRT 4
W34VT 4
W36CRT 4
W36RT 4
W3CRT 4
W4CRT 4
W4CVT 4
W5CRT 4
W5CVT 4
W660 4
W8CRT 4
W8CVT 4
WDA8300 29
WDC4500 29
WDIETREE 18, 19, 60
WIREMIKE 22, 26, 33, 61
X161 54
X241 54
X245 54
X247 54
X249 54
X660 54
X840 54
X8CART 4
XBG 54
XNBG 54
XOH25 54
Y10-22 42
Y10AC9 80
Y10AC9OEM 80
Y10D 41
Y1MRKIT 49
Y1MRTC 49
Y1MRTCKIT 49
Y29BH 40
Y29NC 64
Y34BH 39
Y35 23
Y35-2 23
Y35/Y39 REP KIT A 24
Y35B 34
Y35BH 34
Y35BH-4 34
Y35H 34
Y35P3 24
Y39 25
Y39BH 35
Y45 32
Y46 31
Y46-2 31
Y46C 31
Y46OEM11T 63
Y46OEM11TKIT 63
Y46OEM12T 62
Y46OEM12TKIT 62
Y46OEM12TKIT1 62
Y46OEM12TKIT1FC 62
Y46OEM12TKITFC 62
Y46OEMGUARD 62, 63
Y46OEMLOCATOR 62, 63
Y4PC834 28
Y4PC834MBH 38
Y500CT-HS 29
Y60BHU 30
Y60BHUD 30
Y644HSCASE 26
Y644HSXT 26
Y644MBH 36
Y750BHXT 33
Y750CBHXT 33
Y750CHSXT 22
Y750HSCASE 22
Y750HSXT 22
Y7AC9 63
Y81KFT 27
Y81KFTMBH 37
Y8AC9 62
Y8MRB-1 44
YAC-CASE 80
YACFC 62
BURNDY®Reference
Alpha-Numeric Index
CATALOG NO. PAGE NO. CATALOG NO. PAGE NO. CATALOG NO. PAGE NO. CATALOG NO. PAGE NO. CATALOG NO. PAGE NO.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
135
CATALOG NO. PAGE NO. CATALOG NO. PAGE NO. CATALOG NO. PAGE NO. CATALOG NO. PAGE NO. CATALOG NO. PAGE NO.
YAD10-38M 66
YAD10-516M 66
YAD10-8M 66
YAD14-10M 66
YAD14-14M 66
YAD14-38M 66
YAD14-4M 66
YAD14-6M 66
YAD14-8M 66
YAD18-10M 66
YAD18-14M 66
YAD18-4M 66
YAD18-6M 66
YAD18-8M 66
YAE-18N24M 66
YAE10N11M 66
YAE10N2M 66
YAE10N3M 66
YAE10N4M 66
YAE10N5M 66
YAE10NM 66
YAE12N1M 66
YAE12N2M 66
YAE12N3M 66
YAE12N9M 66
YAE12NM 66
YAE12Z2M 66
YAE12Z3M 66
YAE14N1M 66
YAE14N2M 66
YAE14N3M 66
YAE14N43M 66
YAE14N4M 66
YAE14N76FM 66
YAE14N77FM 66
YAE14N78FM 66
YAE14NM 66
YAE14Z3M 66
YAE14Z4M 66
YAE18-N7M 66
YAE18G43FM 66
YAE18G43M 66
YAE18N1M 66
YAE18N21M 66
YAE18N25M 66
YAE18N26M 66
YAE18N27M 66
YAE18N29M 66
YAE18N2M 66
YAE18N3M 66
YAE18N56FM 66
YAE18N57FM 66
YAE18NM 66
YAE18Z1M 66
YAE18Z3M 66
YAE18Z4M 66
YAE22G13M 66
YAE22G16M 66
YAE22G18M 66
YAE22N65FM 66
YAE22N66FM 66
YAE22Z1M 66
YAE22Z2M 66
YAE22Z3M 66
YC10L12 49
YC4L12 49
YC6L12 49
YC8L12 49
YCUT129ACSR 73
YF-TOOL 43
YF/03/0TOOL 43
YF0401TOOL 43
YF0801TOOL 43
YF1006TOOL 43
YF2210TOOL 43
YF2214TOOL 43
YF2610TOOL 43
YF3206TOOL 43
YF4/0250TOOL 43
Reference BURNDY®
Alpha-Numeric Index
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
136
On the Mark.
We’re Standing Behind It.
Since 1924, BURNDY® has been at the forefront of
technological innovation. From the first universal connector
to the most up-to-date battery technology, our engineering
has built one of the most widely used and reliable product
lines available.
In fact, our products come with the assurance of the
BURNDY® Engineered System. Our coordinating dies,
connectors and tools are designed to work together
and meet stringent, accepted quality standards.
Plus, when improving our products or debuting new
ones, were committed to ensuring they continue to work
with the BURNDY® pieces you already have.
There is no substitute for the BURNDY® system.
Why take the risk with anyone else?
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1-800-346-4175
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011-52-722-265-4400
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011-55-11-5515-7200
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1-800-426-8720
BURNDY® Engineered System
Experience. Technology. Answers.
TM
Tooling Solutions
Experience. Technology. Answers.
TM
Dies and
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Tools Safe, easy and
inspectable connection
+=
Trust the BURNDY® Engineered System—Made in the USA
The BURNDY® Engineered System of coordinating dies, connectors and tools are always
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