RT1CC 98643 Catalog 1

603080-Catalog 603080-Catalog 603080-Catalog 782856 Batch6 unilog cesco-content

2014-05-16

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Rail

Electrical

Products

1-800-447-RAIL (7245)

www.erico.com

TABLE OF CONTENTS

TYPICAL APPLICATIONS

TRACK CLIPS

Track Retainer Clip ................................................................4

Rail Clip and Concrete Tie Clip..............................................4

Clip, Bootleg, Track Connector ..............................................4

CONCRETE TIE CLIPS

Concrete Tie Clip Bootleg Riser 4-Wire Kit ..........................5

Concrete Tie Clip Applications ..............................................5

SPECIAL TRACK WORK

Rail Head Bond Frog Area ....................................................6

Web Bond Switch Point Area ................................................6

SIGNAL BONDING

Joint Head Bond ....................................................................7

Fouling Circuit ........................................................................7

Web Bonding..........................................................................7

CADWELD®BONDING PRODUCTS

BONDS

Joint Head Bonds ..................................................................8

Track Connectors - Web ........................................................9

Jumper, Switch and Bootleg Bonds ......................................9

WELDERS AND MOLDS

Rail Head Welders and Molds ............................................10

Replacement Mold Covers for T6 & T7 Welders ................11

Web (Field and Factory Made) ............................................12

Extension Clamps on Rail Head & Rail Web ......................12

Frog and Special Track Work ..............................................13

FIELD MADE BONDS

Tab-Style Terminals..............................................................13

CADWELD RAIL SHUNT MATERIAL

Shunt Welders......................................................................14

Shunt Mold ..........................................................................14

Shunt Weld Material ............................................................14

RELATED MATERIALS

Bond Strand ........................................................................15

Miscellaneous Bonding Items ..............................................15

MECHANICAL CONNECTORS

BONDS

Plug Bonds ..........................................................................16

Track Connectors "Chicken Heads" ....................................17

Multi-Purpose Bonds............................................................17

ASSOCIATED MATERIALS

Sleeves - Compression Type ..............................................18

No-Oxide Grease ................................................................18

Bond Removal Punch ..........................................................18

TEMPORARY CONNECTORS

Temporary Track Connector ................................................19

Temporary Signal Bond, 3/16" ............................................19

TRACK CIRCUIT SHUNT

Dual Shunt............................................................................20

Single Shunt ........................................................................20

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TABLE OF CONTENTS

CABLE CLIPS

RETAINER CLIPS

Electroplated Spring Steel ..................................................21

Electroplated Steel ..............................................................21

PVC Cable Keeper ..............................................................21

RETAINER CLIP ASSEMBLIES

Below Rail Base ..................................................................22

Rail Base..............................................................................22

Web ......................................................................................22

GROUNDING

ALUMINUM-COPPER GROUNDING STUD

Aluminum Signal Mast ........................................................23

Aluminum Signal Case ........................................................23

GEM™ GROUND ENHANCEMENT MATERIAL....................24

CHEMICAL GROUND ROD KIT ............................................24

ERITECH

GROUND RODS ....................................................25

CADWELD CONNECTIONS CABLE-TO-CABLE ....................26

Run Tap ................................................................................26

Other Types and Sizes Available..........................................26

CABLE-TO-GROUND ROD......................................................26

CADWELD CONNECTIONS GROUND ROD SPLICE............27

CABLE-TO-STEEL STRUCTURES ............................................27

Flat Vertical Surface ............................................................27

Round Vertical Surface ........................................................27

Horizontal Flat Surface ........................................................28

Other Types and Sizes Available..........................................28

CADWELD ONE-SHOT

™

CONNECTIONS ............................29

Cable-To-Ground Rod..........................................................29

Cable-To-Cable ....................................................................30

GRINDERS AND EQUIPMENT

RAIL GRINDERS

Pedestal Rail Grinder (Gas Powered) ................................31

Rail Grinder Parts & Accessories ........................................32

Drill Attachment Parts ..........................................................32

Portable Grinder (Gas Powered) ........................................33

Grinding, Slotting Wheels/Accessories................................33

TOOLS

Miscellaneous Tools ............................................................34

Flint Ignitor Extension ..........................................................34

Stripping Tools 2x2 ..............................................................35

Blades ..................................................................................35

Stripping Tools 4x4 ..............................................................36

Additional Bushings..............................................................36

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TABLE OF CONTENTS

ERICO TOTAL FACILITY PROTECTION

EPP PRODUCTS FOR HIGH FREQUENCY

LOW IMPEDANCE, PATH TO GROUND ..............................37

4 Terminal Block ..................................................................37

EPP Field Module Assembly................................................37

Modular System for Future Expansion ................................37

SOLUTION TO POWER

QUALITY PROBLEMS ......................................38-39

PERIPHERAL POWER PROTECTION

DINLINE SURGE FILTERS ......................................................40

DINLINE PERIPHERALS

Alarm Relay..........................................................................41

Surge Counter......................................................................41

COMMUNICATIONS AND DATA

EQUIPMENT PROTECTION

RADIO COMMUNICATIONS PROTECTION

Coaxial Surge Protectors - CSP ..........................................42

Quarter-Wave Stub Protectors ............................................42

CONTROL SIGNAL EQUIPMENT PROTECTION

Universal Transient Barrier (UTB and UTB-S) ....................43

Line Surge Protector (LSP)..................................................44

Load Cell Protection (LCP) ..................................................45

GROUND TEST KITS

Handy Earth/Ground Test Meter ..........................................46

Earth/Ground System Test Meter ........................................46

Universal Earth System Test Meter ....................................46

TEST DEVICES AND SERVICES

MGA AND TLP TEST UNITS

MOV and Gas Arrester (MGA) Test Unit..............................47

LITERATURE & VIDEOS ......................................48

ALPHA–NUMERIC LISTING ........................49-54

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TYPICAL APPLICATIONS

TRACK CLIPS

Track Retainer Clip

Cable

Track Connector Clamp, Specify O. D. of Cable

80 lb. - 132 lb. Rail

SBA252 Series

See Page 21

Rail Clip and Concrete Tie Clip

(Contact ERICO)

Concrete Tie

REF XE1718A

Concrete Tie Clip

SBA257 Series

SBA251 Series

See Page 21

Clip, Bootleg, Track Connector

SECT B - B

SECT A - A

132 lb. A.R.E. A.

Insulated

Bond Strand

SBA248B SBA254A1

3/'16

Splice Plate

Exothermically Welded

Track Stub End Bond

SBA248B SBA254A1

Bond

Strand

SBTBBU4A

See Page 8

Bond

Strand

SBTBBU4A

See Page 9

SBA252 Series

See Page 22

SBA251 Series

See Page 22

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TYPICAL APPLICATIONS

CONCRETE TIE CLIPS

Concrete Tie Clip Bootleg Riser 4-Wire Kit

Splice Plate

Connector

Pull-Apart Bond

Concrete

Tie

Top

View

Clip

SBA257

Series

Side View

SBA248B

Bootleg

Riser

Galv

Steel

Cover

Plate

Concrete Tie Clip Applications

Bootleg Riser W/Cap

Concrete

Tie Clip

SBA257

Series

Insulated Joint

1/4 x 6" x 24"

Galvanized Steel

Tie Plate

SBA257 Series

SBA257 Series SBA251

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TYPICAL APPLICATIONS

SPECIAL TRACK WORK

Rail Head Bond Frog Area

(TOE) FROG (HEEL)

RECOMMENDED

SPACING

CLEARANCE

REQ'D

SECTION A-A VIEW B-B SECTION C-C

Web Bond Switch Point Area

RECOMMENDED

SPACING

VIEW A-A

SECTION B-B

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SBS24882

Exothermic (CADWELD) Weld

Section View A-A

Option "A"

TYPICAL APPLICATIONS

SIGNAL BONDING

Joint Head Bond

Exothermic (CADWELD) Weld

SBS24884

Option "B" (Double Bonding/Fouling Circuit)

View B-B

Section

Fouling Circuit

Section

Exothermic (Cadweld) Connection

Option "C"

View C-C SBTBJ34'X'

Web Bonding

c (

CADWELD

) W

Connection

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CADWELD®

BONDING PRODUCTS

BONDS

Joint Head Bonds

Bond 6-1/2" 7" 7-1/2" 9-3/4" 9-3/4"

3/16" Dia.

XS Style SBS24882 SBS24883 SBS24884

Head Free Rail SB20112 SB20128 SB20116

Tab Style SB20104 SB20136 SB20108

5/16" Dia.

Tab Style SB20175 SB20118

Head Free Rail SB20175HF

Tab Style

XS Style

Order in boxes of 100 - Includes one pair of replacement molds,

flint ignitor and necessary weld metal.

For complete Welders (T-6 & T-7 style) see page 10.

CADWELD rail head joint bonds provide:

■Maximum broken rail protection

■Unchanging electrical resistance

■Maximum corrosion resistance

■Minimum installer skill required

■Simple and highly portable installation equipment

■Equally usable on old, worn, or new

■Maximum protection against physical damage to rail

■7 to 1 shear strength over a pin head bond

■Not destroyed by rail end build up

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Part Number Description

SBTBBU4A 3/16" Dia. x 1" Tab x 4" Long Bootleg

SBTBCU412 3/16" Dia. x 1" Tab x 12" Long Bootleg

CADWELD

BONDING PRODUCTS

BONDS

Track Connectors - Web

Order in boxes of 100 - Includes one pair of replacement molds,

flint ignitor and necessary weld metal.

For complete Welder (SBTBT21C) see page 12 and compression

tool (SBT031DJ) see page 18.

The ERICO CADWELD Track Connector is used when the

advantages of a welded connection to the rail web are desired and

standard compression connection to track wire is required. The

connector provides flexibility and resistance to vibration fatigue by

incorporating a length of bond strand between the CADWELD

connection and the sleeved end. The SBTBBU4A and SBTBCU412

are 3/16" tinned copper alloy. (Other lengths available.)

Jumper, Switch and Bootleg Bonds

Substitute desired length of bond in even inches for 'X'.

Replacement molds sold separately. All CADWELD bonds are

furnished with the necessary weld metal.

For complete Welders (T-7, T-21, TB-4, & TB-5 Style) see page

10, 12 and 13.

Diameter Jumper Switch Bootleg

3/16" Dia.

3/4" XS Style SBXSJ33"X" SBXSS33"X" SBXSB33"X"

3/4" Tab SBTBJ33"X" SBTBS33"X" SBTBB33"X"

1" Tab SBTBJ34"X" SBTBS34"X" SBTBB34"X"

1-1/2" Tab SBTBJ36"X" SBTBS36"X" SBTBB36"X"

5/16" Dia.

1" Tab SBTBJ54"X" SBTBS54"X" SBTBB54"X"

Tab Style

Jumper

Switch

Bootleg

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CADWELD

BONDING PRODUCTS

WELDERS AND MOLDS

Rail Head Welders And Molds

T-6 Style One-Piece Rail Welder Complete

With Molds

Bond 6-1/2" 7" 7-1/2 9-3/4"

3/16" Dia.

XS Style SBXST6A SBXST6C SBXST6D

Head Free Style SBHFT6A SBHFT6C SBHFT6D

Tab Style SBTBT6A SBTBT6C SBTBT6D

5/16" Dia.

Tab Style SBTBT6B SBTBT6E

Head Free SBHFT6B

T-7 Style 3/16" Dia. Bonds 5/16" Dia. Bonds

Bond Welder Molds Welder Molds

Terminal Pair Only Pair Only

(Pair) (Pair)

3/4" XS SBXST7D SBM456

3/4" Tab SBTBT7F SBS5838

1" Tab SBTBT7G SBS5839 SBTBT7B SBS898

Head Free SBHFT7E SBS925 SBHFT7K SBB492

T-6 Style

See page 8 for Rail Head Bonds

T-7 Welders are a convenient means of attaching rail head bonds

wherever the standard T-6 Welder will not fit properly such as

transposed rail and compromised joints.

T-7 Style

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WELDERS AND MOLDS

Rail Head Welders And Molds Continued

Replacement Mold Covers

for T-6 and T-7 Welders

Part Number Description

SBB2516A Single Replacement Cover

SBB2516APR Pair of Replacement Covers

See page 8 for Rail Head Bonds

Replacement Parts

Molds Molds With Bond

Bond Only Mounting Clips

(Pair) Parts And Clips

3/16" Dia.

XS Style SBM456 SBM456F S2659

Head Free Style SBS925 SBS925F S2044

Tab Style SBS5838 SBS5838F S2659

5/16" Dia.

Tab Style SBS898 SBS898F S119

Head Free SBB492 SBB492F B194D

CADWELD

BONDING PRODUCTS

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CADWELD

BONDING PRODUCTS

WELDERS AND MOLDS

Web (Field Made and Factory Made)

TB-5 Welder T-21 Welder Replace-

Terminal Hand Frame Clamping Frame ment

Style Held Only Only Mold

3/16" Dia.

3/4" XS SBXSTB5A SBXST21A SBB200A

3/4" Tab SBTBTB5B SBTBT21B SBB200B

1" Tab SBTBTB5C M22 SBTBT21C C105B SBB200C

1-1/2" Tab SBTBTB5D SBTBT21D SBB200D

5/16" Dia.

1" Tab SBTBTB5E M22 SBTBT21E C105B SBB200E

TB-5 & T-21 Web Welders are for installation of track circuits and

jumper bonds to the neutral axis.

TB-5 & T-21 Welders and Replacement Molds are supplied in pairs.

Welder Frames only are sold as single units.

Extension Clamps On Rail Head And Rail Web

Part No. Description Mold

SBC105S Head Ext. Clamp See T-7 Style Molds

SBC105R Web Ext. Clamp See TB-5 / T-21 Style Molds

SBC105S SBC105R Special Track Work

NEUTRAL

AXIS

MOLD

■Adjusts for wide span usage - e.g. frogs, switches, etc.

(25-1/2" Max. Span)

■Easy to use and lightweight.

■Can be used with existing molds for head and web connections.

■Can also be used on standard (single) rail.

TB-5 Hand Held T-21 Clamping

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Replace-

Terminal TB-4 Welder ment

Style Hold Down Frame Only Mold

3/16" Dia.

3/4" XS SBXSTB4A B323L SBB343A

3/4" Tab SBTBTB4B B323L SBB343B

1" Tab SBTBTB4C B323L SBB343C

1-1/2" Tab SBTBTB4D B323L SBB343D

5/16" Dia.

1" Tab SBTBTB4E B323L SBB343E

Sleeves Hammer Dies Weld Material

Cable Terminal Part Std. Part Part Std

Size Length Number Pkg. Number Number Pkg.

#6 Sol

1" SBS10 100

3/4" SBS11C 100

3/16" 1" SBS12C 100 SBD50 SB25 50

1-1/2" SBS13C 100

5/16" 1" SBS09C 100 SBD51 SB32 50

WELDERS AND MOLDS

Frog and Special Track Work

TB-4 Hold Down

Tab Style

Hammer Die

Sleeve

CADWELD

BONDING PRODUCTS

FIELD MADE BONDS

Tab-Style Terminals

Cable - supplied by ERICO in 3/16" and 5/16" copper alloy stranded

signal cable (bare) and 3/16" signal cable with 4/64" and 6/64" PVC

insulation. Available in 100' coils, 500' and 1000' reels. See page 15.

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Part Description Fig. Std.

Number Pkg.

SBRS Weld Material Not 50

w/Shim Stock Shown

B140J Shim Stock 4 50

Part Description Fig.

Number

SBB304 Welder Complete 1-3

SBB304B Bottom 3

SBB304T Top 2

SBB304C Cover 1

CADWELD

RAIL SHUNT MATERIAL

Shunt Welders

Part Description Fig.

Number

SBB304M Mold Complete 1-3

SBB304BM Bottom 3

SBB304TM Top 2

SBB304CM Cover 1

Shunt Mold

Shunt Weld Material

Fig. 1

Fig. 2

Fig. 4

Fig. 3

Rail Shunt Welder

CADWELD

BONDING PRODUCTS

Rail Shunt Metal provides a non-rusting contact surface fused onto

the top of the rail. CADWELD SHUNTING provides positive

shunting surface on rusty track or seldom used sidings. One ‘RS’

provides one foot of shunt metal.

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RELATED MATERIALS

CADWELD

BONDING PRODUCTS

Bond Strand

Part Number Description

100' Coil 500' Reel 1000' Reel

SBS8CINSUL SBS8LINSUL SBS8INSUL S-8, 3/16",

Black 4/64 PVC

SBS8CINORG SBS8LINSORG SBS8INORG S-8, 3/16",

Orange 4/64 PVC

SBS8TCINS SBS8TDINSUL SBS8TINSUL S-8, 3/16" Tinned,

Black 4/64 PVC

SBS8TCINS664 SBS8TLINS664 S-8, 3/16" Tinned,

Black 6/64 PVC

SBS8TCINSRD SBS8TINSRD S-8, 3/16” Tinned,

Red 6/64 PVC

SBS8CBARE SBS8LBARE SBS8BARE S-8, 3/16", Bare

SBS17CBARE SBS17BARE S-17, 5/16", Bare

Miscellaneous Bonding Items

Part Number Description Std. Pkg.

B154A 3/8" Straight head plug terminal 25

B101AA Lug - 1/16" x 1/2", 1-hole (1/4" stud) 25

SBK012A 1/4" split stud kit 10

SBK012B 1/4" split stud kit 100

SB25 Rail Weld Material 50

SB32 Rail Weld Material 50

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BONDS

MECHANICAL

CONNECTORS

Plug Bonds

Part Number Cable Type

AREMA Drawing 8.1.25-#1

SBPAJA"XX" S-1

SBPAJB"XX" S-5

SBPAJC"XX" 7-#10

SBPAJD"XX" 7-#12

SBPAJ3"XX" S-8

SBPAJR"XX" S-8 Insul

SBPAJG"XX" S-12

AREMA Drawing 8.1.25-#2

SBPAJP"XX" DS-1

SBPAJN"XX" 14-#12

Cable Description Bare Dia.

Type Inches

S-1 1 Copper, 6 Galvanized Steel 0.3270

S-5 3 Copper, 16 Galvanized Steel 0.3300

7-#10 7-40% Copperweld* 0.3060

7-#12 7-40% Copperweld* 0.2430

S-8 133 Cadmium Bronze 0.1875

S-8 Insul. 133 Cadmium Bronze w/ 4/64" PVC Insulation 0.1875

S-12 42 Cadmium Bronze, 91 Hard Drawn Stain, Steel 0.2510

ERICO Plug Bonds are designed for application to the rail web.

Plug bonds are hammered into a 3/8" diameter hole drilled through

the rail web (driven from same side hole was drilled).

This recommended method of installation requires a bond 12

inches longer than the splice bar.

*Copperweld DSA is a registered trademark of Copperweld

Bimetallics Division, Glassport, PA

Lengths 24, 30, 34, 36, 42, 48, 60, 72, and 96.

Standard Package 50

Specify bond length as a suffix to part number, i.e., SBPAJA24 is

an S-1 cable type, 24" long.

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BONDS

MECHANICAL

CONNECTORS

Track Connectors “Chicken Heads”

Part Number Connector

SBPAC3A 3/16" - #6 str

SBPAC3G #8 str/#6sol

SBPAC3R #9 str/#8sol

SBPAC3Y #10 str/#9sol

SBPAC3ACSX* 3/16" - #6 str

SBPAW35 3/8" tapered plug

Standard Package 200

*Zinc chromate plated assembly.

The ERICO Track Connector is used when bond strand is being

utilized for track connections, fouling circuits, and even bonding

around the splice bar. The plug terminal is hammered into a 3/8"

Diameter hole drilled through the rail web (driven from same side

hole was drilled).

Compression Tool (SBT031DJ ) sold separately. See page 18.

3/16" Tinned Cable

4" long

Multi-Purpose Bonds

Part Number Cable Type

SBPMJ3 "X" Bare - 3/16" S-8

SBPMJR "X" Black Insul. - 3/16" S-8

SBPMJS "X" Orange Insul. - 3/16" S-8

Standard Package 48

Substitute length for "X" (10", 12", or 14")

The ERICO Multi-Purpose Bond is used when a standard plug

bond cannot be installed from the field side of rail due to tight areas

such as frogs and switches.

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ASSOCIATED MATERIAL

MECHANICAL

CONNECTORS

Sleeves - Compression Type

3/16” Bond Strand To:

Part Number Description

A2314J #9 solid or #10 str

A2364J #8 solid or #9 str

A2363J #6 solid or #8 str

A2367J #3/16" or #6 str

A2412J 1/4" Binding Post, Lug

SBT031DJ Compression Tool

No-Oxide Grease

Part Number Description

T369 1 ounce tube

Standard Package 100

SBT031DJ

Bond Removal Punch

Part Number Description

SBT382B Punch Only

SBT408 Plastic Handle Only

SBT382BWH Punch w/Handle

SBT382BWPH Punch w/Plastic Handle

Track Clip (See Page 14)

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MECHANICAL

CONNECTORS

Temporary Track Connector

Temporary Signal Bond 3/16”

Part Number Description

SBS3086S48 3/16" Orange Insul. 48" long

SBS3086S48WT 3/16" Orange Insul. w/T-handle 48" long

SBS3086R48 3/16" Black Insul. 48" long

SBS3086R48WT 3/16" Black Insul. w/T-handle 48" long

Part Number Description

A140 Bolt Type

A140WT T-Handle Type

Standard Package 5

Makes temporary signal bonds and track circuit connections using

your cable.

■Accepts cable sizes #6 thru 1/0, including 3/16" and 5/16"

diameter bond strand.

■Hardened contact points on clamps bite through rust and scale.

■Lightweight - made from 3/16" PVC insulated bond strand.

■PVC insulation available in black or orange.

■Hardened contact points on clamps bite through rust and scale.

■Cable welded to terminal for electrical reliability.

TEMPORARY CONNECTORS

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TRACK CIRCUIT SHUNTS

Part Number Description

SBB2721S

Dual Shunt (0.06 ohm/hard) Base style 2 pt. clamp

SBB2721T

Dual Shunt (0.06 ohm/hard) Head style 2 pt. clamp

SBB2721G

Dual Shunt (0.06 ohm/hard) Head style 3 pt. clamp

SBB2721B

Dual Shunt (0.06 ohm/hard) Base style 3 pt. clamp

Dual Shunt

Single Shunt

Part Number Description

SBB2721F 0.06 ohm Shunt only, Base style, 3 pt. clamp

SBB2721H 0.06 ohm Shunt only, Head style, 2 pt. clamp

SBB2721CS72 Hard Shunt only, Base style, 3 pt. clamp

SBB2721JS72 Hard Shunt only, Head style, 3 pt. clamp

SBB2721VS72 Hard Shunt only, Base style, 2 pt. clamp

■One easy-to-carry assembly.

■No resistor to fail. Product is pre-engineered to provide

permanent 0.06 ohm shunting.

■100% tested and tagged to assure reliability.

■Hardened contact points on clamps bite through rust and scale.

■62" length for all track gauges.

■0.06 ohm clamps painted red for easy identification.

Two shunt assemblies are available - “hard” zero ohm or 0.06 ohm.

■0.06 ohm style has no resistor to fail. Product is

pre-engineered to provide permanent 0.06 ohm shunting.

■Hardened contact points on clamps bite through rust and scale.

■Bright orange insulation on “Hard” shunt for high visibility and

easy identification.

Dual Base Style Dual Head Style

Single Base Style Single Head Style

MECHANICAL

CONNECTORS

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CABLE CLIPS

RETAINER CLIPS

Electroplated Spring Steel

Design Features

■

Spring steel and “snap-on” designs mean no more holes to drill -

no anchors or adhesives on concrete.

■

Resilient - no bolts to loosen, staples to back out or clamps to rattle off.

■

Flexibility - wide range of clips fit all standard rails and a variety

of conductors.

■

Versatility - ERICO now enables you to secure cables — reducing

maintenance and improving wayside safety.

Part Number Max Cable Position on Standard

Diameter Rail Base Packaging

A248B 3/8" Perpendicular 50

A251 3/8" Double Parallel 50

A248B A251

Electroplated Steel

Part Number Max Cable Position on Standard

Diameter Rail Base Packaging

A154 5/16" Perpendicular 50

A203 5/16" Parallel 100

A205 1/2" Parallel 100

SBA206 1/2" Perpendicular 50

A219 5/16" Double Parallel 100

A154/A206 A203/A205 A219

Part Number Description

T375

7/16" Diameter Cable Keeper – 2 Holes w/nails

PVC Cable Keeper

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CABLE CLIPS

RETAINER CLIP ASSEMBLIES

Below Rail Base

Part Number Description Standard

Packaging

SBA2510B 3/4" Dia. 50

SBA2511B 1" Dia. 50

SBA2512B 1 1/4" Dia. 50

Part Number Description Standard

Packaging

SBA252S0 3/4" Dia. 50

SBA252S1 1" Dia. 50

SBA252S2 1-1/4" Dia. 50

Rail Base

Part Number Description Standard

Packaging

SBA254A1 3/8" Dia. 25

SBA255D1 1/2" Dia. 25

Web

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GROUNDING

ALUMINUM-COPPER

GROUNDING STUD

Aluminum Signal Mast

Part Number Description Figure

(#6 Solid Copper Pigtail) Number

Aluminum-Copper Grounding Stud

SBB855E1G72 with 72" long Pigtail 1

SBB855E1G96 with 96" long Pigtail 1

Signal Mast Grounding Clamp

SBB852A8C1G48 with 48" long Pigtail- 3" to 8" Mast Dia. 2

SBB852A8C1G72 with 72" long Pigtail- 3" to 8" Mast Dia. 2

SBB852A12C1G96 with 96" long Pigtail - 3" to 12" Mast Dia. 2

Part Number Description Figure

Number

Aluminum-Copper Grounding Stud

SBB855C1G36 with 36" long Pigtail, #6 Solid 3

SBB855C1G48 with 48" long Pigtail, #6 Solid 3

SBB855C1K48 with 48" long Pigtail, #4 Solid 3

SBB855F1G48 with 36" long Pigtail, #6 Solid 4

SBB855G1G30 with 30" long Pigtail, #6 Solid 5

Feed-Through Stud

SBB853B with Hardware 6

SBB853A72 with Hardware and 72" long Pigtail, #6 Solid 6

Figure 1 Figure 2

Aluminum Signal Case

Figure 3

Figure 4

Figure 5

Figure 6

Other Pigtail sizes available.

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GROUNDING

GEM™ GROUND

ENHANCEMENT MATERIAL

A superior conductive material that solves the toughest

grounding problems.

■Improves grounding effectiveness regardless of soil conditions.

■

Can use where ground rods cannot be driven or where limited land

area makes adequate grounding difficult with conventional methods.

■Unmatched for reducing earthing resistance and maintaining

low resistance permanently.

■No other material equals GEM in providing high conductivity for

the life of the grounding system.

Part Number Description

GEM25A 25 Pound Bag

CHEMICAL GROUND ROD

ELECTRODE KIT

"xx" – Cable code for specified pigtail conductor (4/0 conc typical)

"y" – Pigtail orientation: U-up, D-down

Extended “sectional” versions available for rods longer than 20 feet.

Part Number Description

ECRV10 "xx"4"y" 10' Vert. w/4' Pigtail, Backfill Material, Cover

ECRV12 "xx"4"y" 12' Vert. w/4' Pigtail, Backfill Material, Cover

ECRV15 "xx"4"y" 15' Vert. w/4' Pigtail, Backfill Material, Cover

ECRV20 "xx"4"y" 20' Vert. w/4' Pigtail, Backfill Material, Cover

ECRH10 "xx"4"y" 10' Horz. w/4' Pigtail, Backfill Material, Cover

ECRH12 "xx"4"y" 12' Horz. w/4' Pigtail, Backfill Material, Cover

ECRH15 "xx"4"y" 15' Horz. w/4' Pigtail, Backfill Material, Cover

ECRH20 "xx"4"y" 20' Horz. w/4' Pigtail, Backfill Material, Cover

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Figure 1

Figure 2

ERITECH®GROUND RODS

Part Diameter Figure Standard Length

Number Packaging

Pointed Copper Bonded Rods

615850 5/8" 1 5 5'

615880 5/8" 1 5 8'

615800 5/8" 1 5 10'

613480 3/4" 1 5 8'

613400 3/4" 1 5 10'

Sectional Copper Bonded Rods

635840 5/8" 2 5 4'

635880 5/8" 2 5 8'

633800 5/8" 2 5 10'

633480 3/4" 2 5 8'

633400 3/4" 2 5 10'

Pointed Copper Bonded Rod Couplings

CC58 5/8" 3 25

CC34 3/4" 3 25

Driving Sleeves for Pointed Ground Rods

DH58C 5/8" 5 1

DH34C 3/4" 5 1

Sectional Copper Bonded Rod Couplers

CR58 5/8" 3 25

CR34 3/4" 3 25

Driving Stud Bolts for Sectional Rods

DS58 5/8" 4 25

DS34 3/4" 4 25

Figure 4

Figure 5

Figure 3

GROUNDING

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CADWELD CONNECTIONS

CABLE-TO-CABLE

CABLE TO GROUND ROD

GROUNDING

Cable Welder Weld

Size Part No. Metal

#6 Sol SB02SS6 SB25

4 SB03SS1L SB25

2 SB10SS1V SB32

3/16" SB02SS3 SB25

3/16" SB02SS3001 SB32

Type SS

Cable Welder Weld

Size Part No. Metal

Run Tap

#6 Sol #6 Sol SB10PC66 SB32

#6 Sol #6 Sol SB02SC66001 SB25

#6 Sol 5/16" SB02SC65001 SB32

3/16" #6 Sol SB02SC36001 SB25

3/16" 3/16" SB02SC33001 SB25

Type PC

Run Tap

Other Types and Sizes Available

Type TA Type PT

Type PG

ONE-SHOT

Refer to Page 30

See CADWELD ONE-SHOT Connections on Page 29 & 30.

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CADWELD CONNECTIONS

GROUND ROD SPLICE

CABLE-TO-STEEL STRUCTURES

GROUNDING

Cable Mold Weld

Size Part No. Metal

5/8" Copperclad PB50HDGB16 2-PB150

(.563” rod dia.)

Cable Welder Weld

Size Part No. Metal

Sol 4 SB01VS4 SB25

Sol 6 SB01VS6 SB25

Sol 6 SB01VS6001 SB32

Sol 8 SB01VS8 SB25

3/16" SB01VS3 SB25

Cable Welder Weld

Size Part No. Metal

Sol 6 SB01VS6V5C SB25

Sol 6 SB01VS6V5C01 SB32

Flat Vertical Surface

Round Vertical Surface

Type GB

Type VS

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CADWELD CONNECTIONS

CABLE-TO-STEEL STRUCTURES

GROUNDING

Cable Welder Weld

Size Part No. Metal

Sol 6 SB41HA6 SB32

Sol 6 SB41HA6001 SB25

Horizontal Flat Surface

Cable Welder Weld

Size Part No. Metal

1/4" AAR SB01HV10001 SB32

Split Stud SB01HV10002 2-SB25

SB01HX10002 SB32

Type HV Type HX

Other Types and Sizes Available

Type HS Type VG Type VV

SBK012 - 1/4" Split Stud Kit (Includes AAR thread stud, washer,

clamping nut and binding nut)

Type HA

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CADWELD ONE-SHOT

CONNECTIONS

GROUNDING

Ground Conductor Size Connector Part Number

Rod Size Solid Stranded Type GR Type GT

#6, 8 #8 GR1141G GT1141G

1/2" 3, 4 4, 6 GR1141L GT1141L

1, 2 2, 3 GR1141V GT1141V

6, 8 8 GR1161G GT1161G

5/8" 3, 4 4, 6 GR1161L GT1161L

1, 2 2, 3 GR1161V GT1161V

6, 8 8 GR1181G GT1181G

3/4" 3, 4 4, 6 GR1181L GT1181L

1, 2 2, 3 GR1181V GT1181V

Type GR Type GT

Ground Conductor Size Connector Part Number

Rod Size Solid Stranded Type NT Type NX

#6, 8 #8 NT1141G NX1141G

1/2" 3, 4 4, 6 NT1141L NX1141L

1, 2 2, 3 NT1141V

6, 8 8 NT1161G NX1161G

5/8" 3, 4 4, 6 NT1161L NX1161L

1, 2 2, 3 NT1161V NX1161V

6, 8 8 NT1181G NX1181G

3/4" 3, 4 4, 6 NT1181L NX1181L

1, 2 2, 3 NT1181V NX1181V

Type NT Type NX

The ONE-SHOT consists of a ceramic mold, disk, weld material

and cover.

■Disposable ceramic unit eliminates graphite mold.

■Produces a permanent connection that will not loosen or corrode.

■Fits both plain or threaded copperclad and full size, steel and

stainless steel rods.

Standard Package 12

Cable-To-Ground Rod

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GROUNDING

Conductor Size Parallel Tap Part Number

Solid Stranded

3, 4, 6 4, 6 PG11L

Type PG

The ONE-SHOT consists of a ceramic mold, disk, weld material

and cover.

■Disposable ceramic unit eliminates graphite mold.

■Produces a permanent connection that will not loosen or corrode.

■Fits both plain or threaded copperclad and full size, steel and

stainless steel rods.

Standard Package 12

Cable-To-Cable

CADWELD ONE-SHOT

CONNECTIONS

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RAIL GRINDERS

GRINDERS

AND EQUIPMENT

Part Number Description

SBG141 3.5 HP (Briggs & Stratton I/C) Grinder with

6' Shaft & Housing

Base Plate

Shaft Adapter

Straight Spindle

6" Wheel & Guard

Dressing Stone

SBG142 As above except with 12' Shaft & Housing

SBG141WD 3.5 HP Power Unit with

Engine Mounting

3-Wheel Rail Dolly

SBG141B 3.5 HP 6' Accessory Package with

6' Shaft & Housing

Straight Spindle

6" Wheel & Guard

Dressing Stone

Shear Coupling

Shaft Extension

Pedestal Rail Grinder (Gas Powered)

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GRINDERS

AND EQUIPMENT

SBS2190

Part Number Description

SBB201 3.5HP (Briggs & Stratton I/C) Engine

SBL115A Engine Mounting

SBL1005 Base Plate

SBS2190 Flexible Shaft Adapter

SBG310B Straight Spindle

SBA1811 Shear Coupling for Use With

Briggs & Stratton I/C Only

SBA1812 Flexible Shaft Adapter Extension

SB22125 6' flexible Shaft Housing

SB22126 6' flexible Shaft

SB22123 12' flexible Shaft Housing

SB22124 12' flexible Shaft

G102 3 Wheel Dolly

SBM2064 6" Grinding Wheel Guard

T349 Shaft Grease

Rail Grinder Parts & Accessories

SBL1065 SBM2064

SB22125/22126

Part Number Description

SBL165 Drill Attachment — complete with

angle spindle & drill chuck

SBL165SA Drill Attachment — Frame Only

SB22127 Angle spindle — 10:1 ratio

SB22127A Replacement gear kit for Angle spindle

SBS2171A Drill chuck — 1/8" to 5/8" key type

SBS2171AK Drill chuck key

T385B 3/8" Bonding bit / round shank

Drill Attachment Parts

SB22127 SBS2171A

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GRINDERS

AND EQUIPMENT

Part Number Description

SBG150 Rail Grinder

SBG150WC Rail Grinder With Metal Case

SBT364C Metal Case Only For SBG150

SBT364PLC Plastic Case Only For SBG150

Portable Grinder (Gas Powered)

Part Number Description

SBS2333 6" Grinding Wheel — 3/4" wide

SB22122 6" Grinding Wheel — 1" wide

S2129 6" Beveled Grinding Wheel — Head Free Rail

SBS3590 Grinding Wheel Dressing Stone

SBK104 Slotting Wheel Kit — Includes

1/8" x 6" Diameter Slotting Wheel

Spacer

Depth Gauge

Insulation

22128 6" Slotting Wheel With Spacer

22128P 1/8" x 6" Diameter Slotting Wheel

A223 Spacer

G1442 Adjustable Depth Gauge

(For SBG144A & SBG145A only)

SBT365 3 Oz. Tube Silicon Rubber Insulation

Grinding, Slotting Wheels/Accessories

SBT365

SBG1442

Red

TV106

SiliconeRubber

AdhesiveSealant

HighT

emperature

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Part Number Description

T330 Tool Tray With Tools (Includes)

T331 Tool Tray Only

T304 Slip Joint Pliers

T305 Screw Driver

T313 Card Cloth Brush

T320 Flint Ignitor

T320A Replacement Flints (10 each/package)

T328 Disk Container

T332 Engineers Hammer, 3 lb. size

T333 Cold Chisel, 1/8" Cutting Edge

T334 Adjustable 6" Wrench for Welder

SBB394C T-34 Rail Head and Web Cleaner, One Universal Tool

SBA127A Replacement Cutting Disk for T-34

B136D Mold Cleaner

T403 Mold Sealer - 2 Pound Tub

B32130 Flint Ignitor Extension (30”)

Flint Ignitor Extension

T331

T305

T320

T328 T333

T313

T334

B32130

T304

T332

GRINDERS

AND EQUIPMENT

Miscellaneous Tools

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Part Number Description

Bushing 1 Bushing 2

SBRT36100106 3/16" Bond Strand, #6 Solid,

4/64" Insulation Concentric 8/64" Insulation

SBRT36100134 3/16" Bond Strand, #6 Concentric,

6/64" Insulation 5/64" Insulation

SBRT36100135 3/16" Bond Strand, #9 Solid,

4/64" Insulation 10/64" Insulation

SBRT36100136 3/16" Bond Strand, 3/16" Bond Strand,

4/64" Insulation 6/64" Insulation

SBRT36100138 3/16" Bond Strand, #6 Solid,

6/64" Insulation Concentric 8/64" Insulation

SBRT36100139 3/16" Bond Strand, #6 Solid,

4/64" Insulation 11/64" Insulation

SBRT36100140 3/16" Bond Strand, #6 Solid,

6/64" Insulation 11/64" Insulation

SBRT36100142 #6 Solid, #6 Solid,

1/64" Insulation 12/64" Insulation

SBRT36100147 3 Conductor, #6 Solid,

6/64" Insulation 6/64" Insulation

SBRT36100148 7 Conductor, #9 Solid,

6/64" Insulation 6/64" Insulation

SBRT36100149 3/16" Bond Strand, #6 Solid,

6/64" Insulation 7/64" Insulation

SBRT36100150 5 Conductor, #9 Solid,

6/64" Insulation 6/64" Insulation

SBRT36100152 10 Conductor, 12 Conductor,

6/64" Insulation 6/64" Insulation

SBRT36100177 3/16" Bond Strand, #6 Solid,

4/64" Insulation 12/64" Insulation

2 x 2 Stripping Tool

Blades

Part Number Description

SBRTCB6667 Replacement Blades-Pkg of 5

GRINDERS

AND EQUIPMENT

Stripping Tools 2 x 2

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Part Number Description

Bushing 1 Bushing 2

SBRT36000906 3/16" Bond Strand, #6 Solid,

4/64" Insulation 11/64" Insulation

SBRT36000907 3/16" Bond Strand, #6 Solid,

4/64" Insulation 11/64" Insulation

SBRT360001004 3/16" Bond Strand, #6 Solid,

4/64" Insulation 11/64" Insulation

SBRT360001010 3/16" Bond Strand, 3/16" Bond Strand,

6/64" Insulation 6/64" Insulation

Bushing 3 Bushing 4

SBRT36000906 #6 Solid, #9 Solid,

12/64" Insulation 10/64" Insulation

SBRT36000907 #6 Solid, 2/0 Ropelay,

12/64" Insulation 6/64" Insulation

SBRT360001004 #6 Solid, 3/16" Bond Strand,

12/64" Insulation 6/64" Insulation

SBRT360001010 #6 Solid, #6 Solid,

11/64" Insulation 12/64" Insulation

4 x 4 Stripping Tool

Additional Bushings

Part Number Description

SBRT1034048 3/16" Bond Strand, 4/64 Insul.

SBRT1040075 3/16" Bond Strand, 6/64 Insul.

SBRT1037590 #6 Solid, 7/64" Insulation

SBRT10450110 #6 Solid, Concentric 8/64" Insul.

SBRT10515145 #6 Solid, 11/64" Insulation

SBRT10550162 #6 Solid, 12/64" Insulation

SBRT1030075 #9 Solid, 6/64" Insulation

SBRT10430135 #9 Solid, 10/64" Insulation

SBRT1036060 #6 Concentric, 5/64" Insulation

SBRT11102575 3 Conductor, 6/64" Insulation

SBRT11100075 5 Conductor, 6/64" Insulation

SBRT11105075 7 Conductor, 6/64" Insulation

SBRT1187575 10 Conductor, 6/64" Insulation

SBRT1197575 12 Conductor, 6/64" Insulation

SBRT1067575 2/0 Ropelay, 6/64" Insulation

GRINDERS

AND EQUIPMENT

Stripping Tools 4 x 4

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ERICO TOTAL

FACILITY PROTECTION

■Meets AAR Specifications

■Modular Design for Field Assembly and Future Expansion

■Pre-Engineered and Manufactured Panels

■Design Assistance for Special Applications

■Separation of “Clean” from “Dirty” Wiring

■Improved Arrester Performance

■Integral Test Link

EPP PRODUCTS

FOR HIGH FREQUENCY,

LOW IMPEDANCE,

PATH TO GROUND

4 Terminal Block

■Slot for Low Impedance Busbar

■Integral, High Current Busbar from Equipment to

Ground Terminals

EPP Field Module Assembly

Modular System for Future Expansion

AAR Hardware Available

Contact ERICO For Design Assistance

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ERICO SOLUTIONS TO

Part Number Description

EPD208Y/120TDF 208Y/120 VAC 3 phase primary surge protector,

internally fused, TD Technology, form C

EPD120/240TDF 120/240 VAC primary surge protector,

internally fused, TD Technology, form C

EPD120/240TD 120/240 VAC primary surge protector,

TD Technology, form C

EPD120TD 120 VAC primary surge protector,

TD Technology, form C

EPD120/240TDFL

120/240 VAC primary surge protector,

TD Technology, flying lead, 85kA

EPD25HZ120TDF 120 VAC 25 HZ primary surge protector,

internally fused, TD Technology, form C

EPD100HZ120TDF 120 VAC 100 HZ primary surge protector,

internally fused, TD Technology, form C

Lightning

Threat

Direct &

Indirect

Power

Factor

Capacitor

Switching

Utility

Reclosure

Vac

EPD 120/240TD

Family

Vac

Other

Misc.

Loads

Primary Parallel

TVSS & Filter

Load

Center

Typical Signal Bungalow Power Protection Layout

NOW WITH TRANSIENT

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Part Number Description

EPD120TDAAR 120 VAC secondary surge protector, series type,

15 amp, AAR terminals, TD Technology, form C

EPD120HCTDAAR 120 VAC secondary surge protector, series type,

30 amp, AAR terminals, TD Technology, form C

EPD240TDAAR 240 VAC secondary surge protector, series type,

15 amp, AAR terminals, TD Technology, form C

EPD12ATAAR 12 Vdc secondary surge protector, series type, 15 amp,