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2014-07-29
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Cond uit Connectors ories s s e Acc Nylon Conduit and Connectors CORRLOK® SYSTEM CORRLOK Engineering Information Liquatite by Electri-Flex has earned a global reputation for manufacturing innovation and product quality. The pages that follow detail the Corrlok System. The Corrlok System is comprised of four types of flexible corrugated nylon conduits — CL, CLR, CLL and CLFR — designed for a wide range of applications. They are produced by an extrusion / corrugation process resulting in a flexible, seamless corrugated tube. The internal corrugations are well-rounded to facilitate easier wire pulling. The Corrlok System provides a very lightweight, liquidtight, flexible raceway alternative that’s easy to work with and stands up to tough environments. Because the specially formulated nylons used are non-toxic and self-extinguishing, Corrlok is a proven choice in confined areas where fire hazards are a concern. The Corrlok accessories provide designers and electricians with many options for configuring and installing the raceway system. These accessories allow for a quick, simplified method of assembly and are perfectly suited for pre-wiring of harnesses. The low-profile fittings are great to use in tight areas and are molded from high-impact UL V-O Nylon. The one-piece design is easier than ever to assemble and re-use, using a simple removal sleeve. The conduit seats securely into place with the push of your hand. Distinctive Characteristics Include: Applications: • Fast installation • UL recognized • Liquidtight equivalent to IP 65 (NEMA 4) and IP 68 (NEMA 6) • Fitting material passes ASTM E662, ATSM E1662 and SMP 800-C • Halogen-free • Flame-resistant • High impact and crush strength • Resistant to many chemicals • Sunlight-resistant • Extreme temperature range • High pullout strength • RoHS and WEEE compliant • Passenger rail vehicle wiring • Industrial control equipment • Machine tools • Textile machinery • Molding / extrusion equipment • Fiber optics • Medical equipment • Robotics • Wire harnesses The one-piece, snap-on connector can be easily removed by using the supplied yellow removal sleeve shown here. 2 www.electriflex.com TYPE CL Made in the USA Standard Weight 5/16" to 1" only STANDARD COLOR: Black Other colors available upon request. MATERIAL: Halogen-Free Nylon 6 UL Recognized Component, 600 Volt, 105ºC, Vertical Flame, Liquidtight, UV and Impact Tested WORKING TEMPERATURE: -40ºC to 105ºC, intermitting to 150ºC Nominal Dimensions Standard Footage Outside Min. Inside Bend Radius Static Weight lbs. /100ft. Length Part # 0.394" (10.0mm) 0.8" 2.0 100 79001 0.374" (9.5mm) 0.512" (13.0mm) 1.0" 2.5 100 79071 12 0.452" (11.5mm) 0.622" (15.8mm) 1.5" 5.0 100 79081 20 17 0.633" (16.1mm) 0.826" (21.0mm) 1.7" 7.0 100 79181 25 23 0.846" (22.5mm) 1.122" (28.5mm) 2.0" 9.5 100 79281 1" 32 29 1.063" (27.0mm) 1.358" (34.5mm) 2.5" 13.0 50 79381 CL-14 1-1/4" 40 36 1.380" (35.0mm) 1.673" (42.5mm) 2.8" 16.0 50 79481 CL-15 1-1/2" 50 48 1.810" (46.0mm) 2.145" (54.5mm) 3.3" 19.0 50 79581 Type U.S. Trade Size MM NW CL-140 1/4" 10 7 0.226" (6.5mm) CL-516 5/16" 12 10 CL-10 3/8" 16 CL-11 1/2" CL-12 3/4" CL-13 Inside TYPE CLR Conduit TYPE CL: Provides the best mechanical strength and protection of the Corrlok conduits. Made in the USA Robotics 5/16" to 1" only TYPE CLR: Very lightweight and extremely flexible. Ideally suited for robotic equipment. This tubing is intended for applications requiring continuous, repeated flexing motion. MATERIAL: Halogen-Free Nylon 12 STANDARD COLOR: Black Other colors available upon request. UL Recognized Component, 600 Volt, 105ºC, Vertical Flame, Liquidtight, UV and Impact Tested WORKING TEMPERATURE: -50ºC to 95ºC, intermitting to 150ºC Nominal Dimensions Type U.S. Trade Size MM NW Inside Standard Footage Min. Inside Bend Radius Outside Static Dynamic Weight lbs./100ft. Length Part # CLR-140 1/4" 10 7 0.226" (6.5mm) 0.394" (10.0mm) 0.5" 1.0" 1.6 100 790019 CLR-516 5/16" 12 10 0.378" (9.6mm) 0.512" (13.0mm) 0.8" 2.0" 1.8 100 790719 CLR-10 3/8" 16 12 0.460" (11.7mm) 0.622" (15.8mm) 1.0" 2.6" 3.0 100 790819 CLR-11 1/2" 20 17 0.653" (16.6mm) 0.826" (21.0mm) 1.2" 3.5" 4.4 100 791819 792819 CLR-12 3/4" 25 23 0.854" (21.7mm) 1.122" (28.5mm) 1.6" 4.0" 6.7 100 CLR-13 1" 32 29 1.078" (27.4mm) 1.358" (34.5mm) 2.0" 5.0" 9.0 50 793819 CLR-14 CLR-15 1-1/4" 1-1/2" 40 50 36 48 1.410" (35.8mm) 1.840" (46.7mm) 1.673" (42.5mm) 2.145" (54.5mm) 2.4" 2.8" 7.0" 8.0" 10.8 15.4 50 50 794819 795819 CLR-17 2-1/2" 70 70 2.645" (67.0mm) 3.150" (80.0mm) 6.0" 14.0" 31.6 – 796869 CLR-350 3-1/2" 95 95 3.600" (91.5mm) 4.170" (106mm) 7.0" 18.0" 51.8 – 798869 www.electriflex.com 3 TYPE CLL Made in the USA Conduit Light Weight 5/16" to 1" only TYPE CLL: This lightweight version provides many of the same qualities of Type CL, but with improved flexibility. STANDARD COLOR: Black Other colors available upon request. MATERIAL: Halogen-Free Nylon 6 UL Recognized Component, 600 Volt, 105ºC, Vertical Flame, Liquidtight, UV and Impact Tested WORKING TEMPERATURE: -40ºC to 105ºC, intermitting to 150ºC Nominal Dimensions Type CLL-10 CLL-11 CLL-12 CLL-13 CLL-14 CLL-15 CLL-17 CLL-350 U.S. Trade Size 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2-1/2" 3-1/2" MM 16 20 25 32 40 50 70 95 NW 12 17 23 29 36 48 70 95 Inside 0.452" (11.5mm) 0.633" (16.1mm) 0.865" (22.0mm) 1.087" (27.6mm) 1.420" (36.0mm) 1.850" (47.0mm) 2.645" (67.0mm) 3.600" (91.5mm) TYPE CLFR Outside 0.622" (15.8mm) 0.826" (21.0mm) 1.122" (28.5mm) 1.358" (34.5mm) 1.673" (42.5mm) 2.145" (54.5mm) 3.150" (80.0mm) 4.170" (106mm) Min. Inside Bend Radius Static 0.7" 0.8" 1.2" 1.4" 2.4" 2.8" 6.3" 8.3" MATERIAL: Halogen Free Nylon 6 UL94 VO WORKING TEMPERATURE: -40ºC to 105ºC STANDARD COLOR: Black Other colors available upon request. UL Recognized Component, 600 Volt, 105ºC, Vertical Flame, Liquidtight, UV and Impact Tested TESTS INCLUDE: UL 94 Vertical Burn Flame Spread Index ASTM E 162 Smoke Generation ASTM E 662 Toxic Gas Generation Bombardier SMP 800-C Nominal Dimensions Type CLFR-140 CLFR-516 CLFR-10 U.S. Trade Size 1/4" 5/16" 3/8" MM 10 12 16 NW 7 10 12 Inside 0.226" (6.5mm) 0.370" (9.4mm) 0.460" (11.7mm) Outside 0.394" (10.0mm) 0.512" (13.0mm) 0.622" (15.8mm) CLFR-11 1/2" 20 17 0.653" (16.6mm) CLFR-12 CLFR-13 3/4" 1" 25 32 23 29 0.854" (21.7mm) 1.090" (27.7mm) CLFR-14 1-1/4" 40 36 CLFR-15 1-1/2" 50 48 Min. Inside Bend Radius Static Standard Footage 0.8" 1.0" 1.5" Weight lbs./100ft. 2.0 2.5 5.0 Length 100 100 100 Part # 84901 84911 85001 0.826" (21.0mm) 1.7" 7.0 100 85011 1.122" (28.5mm) 1.358" (34.5mm) 2.0" 2.5" 9.5 13.0 100 50 85021 85031 1.381" (35.1mm) 1.673" (42.5mm) 2.8" 16.0 50 85041 1.835" (46.6mm) 2.145" (54.5mm) 3.3" 19.0 50 85051 Combustion & Flammability Properties TEST VALUE Vertical Burn — Material (No Flaming Drips) UL94 V-O Rating UL360 Pass ASTM E162 1.0 Smoke Generation — Flaming ASTM E662 (NFPA-258) Ds 35@1.5 Min. (Ds 85@4.0 Min.) Smoke Generation — Non-Flaming ASTM E662 (NFPA-258) Ds 5@1.5 Min. (Ds 24@4.0 Min.) Toxic Gas Generation BOMBARDIER SMP 800-C Pass 4 Part # 790816 791816 792816 793816 794816 795816 79686 79886 5/16" to 1" only Type CLFR: Made from a specially modified nylon material with excellent self-extinguishing characteristics and minimal smoke and toxic gas generation. CLFR is an excellent choice for confined inhabited areas such as public transit / rail vehicles, subway stations, tunnels, etc. Flame Spread Index (No Flaming Drips) Length 100 100 100 50 50 50 – – Made in the USA Low Fire Hazard Vertical Burn — Conduit (No Flaming Drips) Standard Footage Weight lbs./100ft. 3.4 4.4 6.7 9.1 11.0 16.0 32.0 52.0 www.electriflex.com Test data based on controlled laboratory conditions and does not necessarily reflect performance in actual fire conditions. Additional product information available upon request. STRAIGHT New NPT Threaded Fittings IP 65 Cat # U.S. Trade Size MM IP 68 NW Unit Pack Thread Size Standard Carton Part # Part # Cat # Unit Pack Part # Standard Carton Part # 1/4" 10 7 PG-7 1 90199 – – CFS-140 1 90820 – – 5/16" 12 10 PG-9 1 90170 – – CFS-516 1 90822 – – CF-10 3/8" 16 12 1/2" NPT 25 90201 100 90202 CFS-10 25 90831 100 90832 CF-11 1/2" 20 17 1/2" NPT 25 90221 100 90222 CFS-11 25 90841 100 90842 CF-12 3/4" 25 23 3/4" NPT 25 90241 50 90242 CFS-12 25 90851 50 90852 CF-13 1" 32 29 1" NPT 10 90261 30 90262 CFS-13 10 90861 30 90862 CF-14 1-1/4" 40 36 1-1/4" NPT 5 90281 20 90282 CFS-14 5 90871 20 90872 CF-15 1-1/2" 50 48 1-1/2" NPT 2 90301 10 90302 CFS-15 2 90881 10 90882 Connectors CF-140 CF-516 Approx. Dimensions Cat # U.S. Trade Size Thread Size CF-140 1/4" PG-7 A – B – C – D – E – CF-516 5/16" PG-9 – – – – – CF-10 3/8" 1/2" NPT .985 .815 1.380 .500 .495 1.060 1.510 .500 .585 CF-11 1/2" 1/2" NPT 1.155 CF-12 3/4" 3/4" NPT 1.525 1.410 1.680 .540 .745 CF-13 1" 1" NPT 1.730 1.565 1.780 .540 1.030 CF-14 1-1/4" 1-1/4" NPT 2.070 1.975 2.225 .730 1.325 1-1/2" NPT 2.675 2.565 2.350 .700 1.545 CF-15 1-1/2" IP 65 is the equivalent to NEMA 4 and can withstand spraying water from entering. IP 68 is the equivalent to NEMA 6 and can withstand water from entering during submersion. FLANGED Jumbo Straight Flanged connectors do not have threaded ends, but are intended to be mounted as a bulk head device. Part numbers include clamps. Seals are provided for liquidtight connections. Nominal Dimensions U.S. Trade Size MM NW Unit Pack Part # A B C D E F CFF-17 Cat # 2-1/2" 70 70 1 90315 2.362 3.149 3-7/8" 2-1/16" 4-3/16" 17/64" CFF-350 3-1/2" 95 95 1 90325 2.913 4.251 4-31/32" 2-1/16" 5-7/32" 17/64" www.electriflex.com 5 90˚ ANGLE New 45° angle connector also available Connectors NPT Threaded Fittings IP 65 IP 68 Cat # U.S. Trade Size MM NW Unit Thread Size Pack Part # Standard Carton Part # Cat # Unit Pack Part # Standard Carton Part # CF-140A 1/4" 10 7 PG-7 1 90195 – – CFS-140A 1 90821 – – CF-516A 5/16" 12 10 PG-9 1 90180 – – CFS-516A 1 90823 – – CF-20 3/8" 16 CF-21 1/2" 20 12 1/2" NPT 25 90211 100 90212 CFS-20 25 90901 100 90902 17 1/2" NPT 25 90231 50 90232 CFS-21 25 90911 50 90912 CF-22 3/4" 25 23 3/4" NPT 10 90251 30 90252 CFS-22 10 90921 30 90922 CF-23 CF-24 1" 32 29 1" NPT 10 90271 20 90272 CFS-23 10 90931 20 90932 1-1/4" 40 36 1-1/4" NPT 5 90291 10 90292 CFS-24 5 90941 10 90942 CF-25 1-1/2" 50 48 1-1/2" NPT 2 90311 10 90312 CFS-25 2 90951 10 90952 Approx. Dimensions U.S. Trade Size Thread Size CF-140A 1/4" PG-7 – – – – – CF-516A 5/16" PG-9 .775 .735 .665 .360 .410 CF-20 3/8" 1/2" NPT .920 .820 .750 .480 .560 CF-21 1/2" 1/2" NPT 1.160 1.065 .800 .510 .650 CF-22 3/4" 3/4" NPT 1.525 1.140 .970 .600 .820 CF-23 1" 1" NPT 1.730 1.570 1.180 .570 1.030 CF-24 1-1/4" 1-1/4" NPT 2.085 1.965 1.600 .690 1.390 CF-25 1-1/2" 1-1/2" NPT 2.680 2.575 1.940 .710 1.475 Cat # A B C D E IP 65 is the equivalent to NEMA 4 and can withstand spraying water from entering. IP 68 is the equivalent to NEMA 6 and can withstand water from entering during submersion. FLANGED Jumbo 90˚ Angle Flanged connectors do not have threaded ends, but are intended to be mounted as a bulk head device. Part numbers include clamps. Seals are provided for liquidtight connections. Nominal Dimensions Cat # Screw Req’d U.S. Trade Size MM NW Unit Pack Part # A B C D E F CFF-27 2-1/2" 70 70 1 90320 2.362 3.149 3-25/32" 5-1/32" 4-11/32" 17/64" CFF-350A 3-1/2" 95 95 1 90330 2.913 4.251 4-31/32" 6-17/32" 5-11/16" 17/64" 6 www.electriflex.com TYPE CTC T Connector Cat # MM NW CTC-140 1/4" x 3 10 7 2-11/16" 1-31/32" 1-17/32" 1-1/16" 90514 2-11/16" 1-31/32" 1-17/32" 1-1/16" 90516 A B C D Part # CTC-516 5/16" x 3 12 10 CTC-10 3/8" x 3 16 12 2-3/4" CTC-11 1/2" x 3 20 17 3-5/32" 2-9/32" 1-11/16" CTC-12 3/4" x 3 25 23 3-3/4" 2-13/16" 2-1/32" 1-11/16" 90519 CTC-13 1" x 3 32 29 4-5/16" 3-5/16" 2-13/32" 90523 2" 1-1/2" 1-7/32" 90517 1-3/8" 90518 2" Y Connector and Parallel Splitters are available upon request. Please consult factory. TYPE TR U.S. Trade Reduce to U.S. Trade MM (NW) Reduce to MM (NW) Cat # Part # 5/16" ➔ 1/4" 12(10) ➔ 10(7) TR-516-140 90670 3/8" ➔ 5/16" 16(12) ➔ 12(10) TR-10-516 90672 1/2" ➔ 5/16" 20(17) ➔ 12(10) TR-11-516 90673 1/2" ➔ 3/8" 20(17) ➔ 16(12) TR-11-10 90674 3/4" ➔ 5/16" 25(23) ➔ 12(10) TR-12-516 90675 3/4" ➔ 3/8" 25(23) ➔ 16(12) TR-12-10 90676 3/4" ➔ 1/2" 25(23) ➔ 20(17) TR-12-11 90678 1" ➔ 1/2" 32(29) ➔ 20(17) TR-13-11 90679 TYPE MB T Reducer Mounting Bracket Cat # W H ø Dia. Part # MB-140 MB-516 MB-10 MB-11 MB-12 MB-13 MB-14 MB-15 1.024 1.024 1.024 1.181 1.496 1.831 2.264 2.697 1.161 1.161 1.181 1.437 1.752 1.969 2.362 2.835 0.18 0.22 0.22 0.25 0.25 0.25 0.25 0.25 90350 90355 90360 90365 90370 90375 90380 90385 In addition to the standard components shown in this brochure, the Corrlok System also provides a variety of accessories for special applications: · Metric and PG Threaded Connectors · Flanged 90° Connectors · Metal Threaded Connectors · 45° Angle Connectors · Female Threaded Connectors Please consult factory by calling 630-529-2920, or visit www.electriflex.com for more details. www.electriflex.com 7 Accessories Nominal Dimensions U.S. Trade Size Family owned and operated since its inception and incorporation in 1955, Electri-Flex remains focused on the quality, service and partnership values that have resulted in its leadership position in the electrical industry. The company's innovations have included its premier Liquatite® line and other manufacturing patents, as well as numerous packaging improvements. If you are seeking cost-effective, high-quality flexible conduit for any application, give us a call. Whatever your design challenge, we can provide a solution. 222 West Central Avenue • Roselle, IL 60172-1994 Toll Free: (800) 323-6174 • (630) 529-2920 • Fax (630) 529-0482 Sales Department E-mail: sales@electriflex.com Marketing Department E-mail: mktg@electriflex.com Technical Assistance E-mail: eng@electriflex.com www.electriflex.com © Electri-Flex Company 2011 CORRLOK 3rd ED - 03 / 11
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