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CeraNews
ISSUE 1/2015
www.ceranews.com
The Orthopedic Landscape Information Journal
Focus: Knee Arthroplasty
Evidence-based Medicine in Orthopedics
©Galina Barskaya (Bücher); Denis (Knie) / fotolia
CeraNews 1/ 2015
Guest Commentary 3
Benazzo F, MD, Pavia, Italy
Focus: Knee Future of Knee Endoprosthetics: 5
Ceramic Components find their Place
Interview with Mittelmeier W, MD, Rostock, Germany
Clinical Cases: Primary Knee Arthroplasty in 8
Patients with Suspected or Confirmed Metal Allergy
Benazzo F, Pavia, Italy
Focus: Evidence Evidence-based Decision-Making and 10
Biological Reactions Related to Materials
Usbeck S, Scheuber LF, Plochingen, Germany
Science Mid-term Results of Modern Ceramic-on-Ceramic 17
Total Hip Arthroplasty
Laforgia R, Bari, Italy
2015 Update on an Evolving Perspective for 20
Taper Corrosion in Total Hip Arthroplasty
Kurtz SM, Philadelphia, USA
Science Report Fretting and Corrosion 22
Discussion of Methods for Assessment and Testing
Pandorf T, Plochingen, Germany
Science Does Bearing Influence Septic Loosening of 24
primary Total Hip Arthroplasty?
Bordini B, Bologna, Italy
Pauwels Commemorative Medal 2014 25
Materials Research The Effect of Chromia Content on Hardness of 26
Zirconia Platelet Toughened Alumina Composites
Kuntz M, Plochingen, Germany
Science Report What´s New in Endoprosthetics in Russia? 28
Tikhilov RM, St. Petersburg, Russia
Tribology: Science and Practice in Korea 30
Zimmermann M, Graessel M, Plochingen, Germany
News Ticker Heinz-Mittelmeier Research Award 32
Congresses & Workshops 34
Reading Tips 36
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TABLE OF CONTENTS
2
CeraNews 1/ 2015
Guest Commentary 3
Benazzo F, MD, Pavia, Italy
Focus: Knee Future of Knee Endoprosthetics: 5
Ceramic Components find their Place
Interview with Mittelmeier W, MD, Rostock, Germany
Clinical Cases: Primary Knee Arthroplasty in 8
Patients with Suspected or Confirmed Metal Allergy
Benazzo F, Pavia, Italy
Focus: Evidence Evidence-based Decision-Making and 10
Biological Reactions Related to Materials
Usbeck S, Scheuber LF, Plochingen, Germany
Science Mid-term Results of Modern Ceramic-on-Ceramic 17
Total Hip Arthroplasty
Laforgia R, Bari, Italy
2015 Update on an Evolving Perspective for 20
Taper Corrosion in Total Hip Arthroplasty
Kurtz SM, Philadelphia, USA
Science Report Fretting and Corrosion 22
Discussion of Methods for Assessment and Testing
Pandorf T, Plochingen, Germany
Science Does Bearing Influence Septic Loosening of 24
primary Total Hip Arthroplasty?
Bordini B, Bologna, Italy
Pauwels Commemorative Medal 2014 25
Materials Research The Effect of Chromia Content on Hardness of 26
Zirconia Platelet Toughened Alumina Composites
Kuntz M, Plochingen, Germany
Science Report What´s New in Endoprosthetics in Russia? 28
Tikhilov RM, St. Petersburg, Russia
Tribology: Science and Practice in Korea 30
Zimmermann M, Graessel M, Plochingen, Germany
News Ticker Heinz-Mittelmeier Research Award 32
Congresses & Workshops 34
Reading Tips 36
3
GUEST COMMENTARY
Total Knee Arthroplasty is currently Experiencing
a New Phase
By Benazzo F, MD, Pavia, Italy
T he number of prostheses implanted worldwide every year is constantly increasing for several rea-
sons:
• more surgeons are being educated to perform this particular class of operation;
more patients now have a longer life span and increased articular damage as a consequence of
the extended utilization of their joints;
extension of the indications for TKA in a range of young, active patients with damaged knees,
• and implants are becoming more easily available in emerging countries.
Together with the growing number of surgeries, an increased incidence of related problems is also
becoming evident, including:
residual symptoms in a high percentage of patients (almost 20 %), such as pain, stiffness, and
instability, along with other minor but annoying symptoms;
• material-related problems such as wear in young and active patients; and allergies.
Thus, it is evident that efforts must be made to improve designs (with a strong shift toward more
natural kinematics of the knee), materials (that are not harmful for the patients and have a long and
wear-free life), and techniques and methods of implantation (robotics). There is also new interest be-
ing shown in partial prosthetic replacement of the affected knee (uni-compartmental, bi-unicondylar,
patellofemoral joint replacement).
The Biolox®delta composite ceramics, owing to their manufacturing features such as bending
strength and stress load capacity, could be the new benchmark of biomaterials available for clinical
use, as demonstrated by the cohort of patients treated with knee devices made of Biolox®delta. New
scenarios are therefore opening, specifically in the so-called small-implants field of partial knee re-
placement.
However, the safety and reliability of new implant products for patients must be guaranteed. No lon-
ger can we allow the success of a device to be validated on the basis of biased, by definition, expert
opinion. All the new phases of applied research entail the problem of demonstrating efficacy and
safety, clearly and incontrovertibly. Therefore, they must be validated under the umbrella of the evi-
dence-based medicine (EBM). The evidence pyramid should be the basis for evaluating the properties
and quality of any device, material, or surgical method. Critical evaluation has received enhanced at-
tention with metal-on-metal (MoM) failure and consequent clinically devastating effects, such as ad-
verse reactions to metal debris (ARMD). Critical evaluation has been extended to the “new” materials
such as cross-linked polyethylene (XPE), (for which the claimed lack of wear was not demonstrated),
and to new phenomena, such as corrosion of the metal junction in all prosthetic designs.
Together with the awareness of the potential drawbacks that any innovation could bring, and of the
harm any patient could suffer, research on new applications of proven materials such as Biolox®delta
ceramics will continue and will be monitored in accordance with the EBM principle.
This is the message that the new issue of CeraNews wants to bring to the customers.
Francesco Benazzo, MD
CeraNews 1/ 2015
4GUEST COMMENTARY
Francesco M. Benazzo, MD, studied medicine at the University of Pavia,
graduating in 1980. He devoted himself to electron microscopy during his
studies and early in his career. He pioneered the application of special tech-
niques such as freeze-etching and freeze-fracture to the connective tissue,
and in particular to cartilage and tendons.
He trained as an orthopedic surgeon in Pavia, completing his education in or-
thopedics and traumatology in 1985 with a thesis on a rare genetic disease
involving the long bones (Lipomembranous osteodystrophy), including an
electron microscopic evaluation of the lesions. During the residency program,
he was introduced by his mentor, Prof. Boni, both to cervical spine surgery
and to sports traumatology.
Benazzo served as assistant in the Sports Traumatology Section of the orthopedic clinic and finally as-
sumed an academic position as assistant professor in 1990. In 2000 he became full professor of ortho-
pedics and traumatology, and two years later Chairman of the Orthopedic and Traumatology Depart-
ment of the University of Pavia, San Matteo Hospital. Since then, he has also chaired the Program of
Residency in Orthopedics and Traumatology. In 2002, he became consultant to the Football Club Inter-
nazionale Milano, where he served until 2014 as surgeon.
His main fields of scientific and clinical interest are connective tissue structure and mechanics, tendi-
nopathies in athletes and functional overload injuries, spinal osteoarthritis, cementing techniques, hip
and knee prosthetic surgery, the development of MIS surgical techniques and tools for total knee re-
placement, and tissue engineering with the use of SAOS-2 and stem cells.
In 2005, Benazzo became President of the EFOST (European Federation of National Associations of Or-
thopedic Sports Traumatology). He is a member of IRCS (International Cartilage Repair Society), of ISA-
KOS (International Society of Arthroscopy, Knee Surgery and Orthopaedic Sports Medicine), and of the
European Hip Society, and secretary and member of the Italian College of Professors of Orthopedics
and Traumatology.
He designed 3 different hip stems, and one knee prosthesis. Benazzo has been a visiting surgeon (Aus-
tralia, France, South Korea) and an instructor on cadavers for total knee arthroplasty and unicomparti-
mental replacement.
AAOS American Academy of Orthopaedic Surgeons
ARMD Adverse Reactions to Metallic Debris
ASTM American Society for Testing and Materials
BMI Body Mass Index
Co Cobalt
CoC Ceramic-on-Ceramic
CoCr Cobalt-Chromium
CoCrMo Cobalt-Chromium-Molybdenum
CoP Ceramic-on-Polyethylene
Cr Chromium
CT Computer Tomography
DGOOC Deutsche Gesellschaft für Orthopädie und Orthopädische
Chirurgie (German Society of Orthopedics and Orthopedic
Surgery)
DGU German Association for Trauma Surgery
EBM Evidence-Based Medicine
EFORT European Federation of Orthopaedics and Traumatology
EHS European Hip Society
FDA Food and Drug Administration
HHS Harris Hip Score
HOOS Hip dysfunction and Osteoarthitis Outcome Score
HR Hazard Ratio
HV Hardness Vickers
KSS Knee Society Score
LTT Lymphocyte Transformation Test
MoM Metal-on-Metal
MoP Metal-on-Polyethylene
OKS Oxford Knee Score
PE Polyethylene
RoM Range of Motion
SCC Squamous Cell Carcinoma
SF-12® Short Form, Health Survey Score
THA Total Hip Arthroplasty
TJA Total Joint Arthroplasty
TKA Total Knee Arthroplasty
XPE Crosslinked Polyethylene
ZTA Zirconia Toughened Alumina
ACRONYMS
CeraNews 1/ 2015
5
The Future of Knee Endoprosthetics:
Ceramic Components Find Their Place
Interview with Wolfram Mittelmeier, MD, Rostock, Germany
Why is a knee TEP patient so often dissatisfied?
Mittelmeier: The frequency of patients’ dissatis-
faction is higher in knee endoprosthetics than in
hip endoprosthetics. This is very likely due above all
to the highly complex kinematics of the knee joint
and to the kinematically more demanding operative
technique. There is also probably a certain connec-
tion with the metal/polyethylene procedure, which
is still being carried out, while ceramic components
are the gold standard in hip endoprosthetics.
In hip endoprosthetics the problem of metal
abrasion, corrosion, and fretting with modu-
lar prostheses is currently under intensive dis-
cussion, and the use of ceramic-on-ceramic or
ceramic-on-polyethylene is suggested. Do you
think this will also be an issue in knee endo-
prosthetics?
Mittelmeier: The initial euphoria regarding the use
of metal in hip endoprosthetics has given way to
disillusionment in recent years. In particular, large
metal/metal bearings have been the target of crit-
icism because of pronounced granulomas and in-
creased incidents of early loosening. These problems
of metal ions and metal abrasion apply equally to
knee endoprosthetics, whereby the larger joint vol-
ume with greater capsule surfaces probably consti-
tutes a higher level of tolerance, however. Never-
theless, the long-term application of knee endo-
prostheses with the well-known increase in allergy
problems in our population makes it reasonable to
expect similar problems, although probably not of
the same magnitude.
For which patients would you choose a ceram-
ic prosthesis rather than a metal prosthesis?
Mittelmeier: If an allergy is known and a ceram-
ic solution is available appropriate to the kinemat-
ics, I would favour it. Since no such kinematically
perfected ceramic solution is available for revisions,
improved ceramic coatings must be considered as
an alternative. I would also advise that these ce-
ramic-coated knee components be used for pa-
tients who require a septic revision of their endo-
prosthesis and have been treated with intermittent
cement spacer. In these cases there is an accumu-
lation of zirconium oxide particles in the normal
bone cement, which cannot be reliably removed by
joint lavage even with the most intensive efforts.
Are there differences in the follow-up care of
ceramic and metal implants?
Mittelmeier: No.
Do you see any clinical differences between
all-ceramic and ceramic-coated knee compo-
nents?
Mittelmeier: In this regard we have carried out and
published a retrospective study (comparison of co-
horts) comparing a particular coated, older type of
knee with our ceramic components [1]. These differ-
ences are almost impossible to document in short-
term clinical trials, but in some cases there is slight-
ly increased abrasion with coated components, at
least for the type of implant studied by us. In the
long term, however, I would expect to see a signifi-
cant advantage for the ceramic monoblock solution,
because the thin coatings on the market to date are
subject to constant abrasion and their wearing out
is foreseeable. Newer multiple coatings could yield
better results, but they must still be tested in clini-
cal practice.
Whereas ceramic materials have already been accepted in hip arthroplasty, knee arthroplasties
are still frequently carried out using MoP bearings. However, there are some good arguments
in favor of using ceramic knee components: For example, in patients with known allergies or
where replacements are required as a result of septic loosening, Prof. Mittelmeier recommends
full ceramic or ceramic coated components. The modern alumina matrix composite ceramics
demonstrate enhanced bending strength and stress-load capacity and are therefore appropriate
even for the kinematically demanding artificial knee. Current 5-year data from a European mul-
ticenter study verify that a Biolox®delta ceramic femur condyle shows stable fixation and con-
vincing durability.
CeraNews 1/ 2015
6INTERVIEW
What must be taken into consideration when
a ceramic component is implanted?
Mittelmeier: The alumina matrix composite (Bio-
lox®delta), from which the current knee compo-
nents – Multigen Plus Ceramic Knee (Limacorpo-
rate S.p.A.) (Fig. 1), BPK-S ceramic knee (Peter
Brehm GmbH) – are manufactured, demonstrate
considerably greater bending strength and stress-
load capacity. Nonetheless, as with every materi-
al, a certain maximum load limit remains. The ce-
ramic components should be inserted without a so-
called wedge load and thus without a strong press
fit. Hammer blows should be used very cautious-
ly, analogous to proven practice for ceramic heads
in hip arthroplasty.* Likewise, the saw cuts in the
knee joint must be precisely executed. It should be
noted that we now know to what extent a strong
press fit situation and sharp blows on metal com-
ponents lead to internal stress with possible con-
sequential damage. In the past few years we have
learned to be even more careful with all of our im-
plants, particularly with all instruments.
What is your experience with the Multigen
Plus Ceramic Knee following 5 years of clini-
cal use?
Mittelmeier: We began to introduce the Delta
Ceramic Knee Joint (femur condyle made of Bio-
lox®delta) very carefully in 2007. By carefully I mean
that we worked under strict observation criteria as
part of a multicenter study. The patients were in-
formed in detail and the surgeons were selected
and appropriately trained. Our experience with the
ceramic knee here in Rostock and the experiences of
the various centers in Germany, Italy, and Spain that
participated in the study have meanwhile been pub-
lished [2]. The 5-year results are very convincing. In
the German center there was one ceramic fracture;
otherwise we observed a very convincing stable fix-
ation and durability of the implants. The recorded
fracture that took place during the study observa-
tion was the direct result of a trauma and was treat-
ed accordingly [3]. The 10-year results will hopefully
be published in good time.
How important is cement-free knee arthro-
plasty in your opinion?
Mittelmeier: In the majority of cases, particular-
ly with older patients, we can perform cemented
knee arthroplasty without hesitation. The frequen-
cy of cement allergies in the population appears
to be increasing; however, we still do not know
enough about the extent to which the cement al-
lergy actually affects the tissue. The release of ions
and particles (particle surface) is clearly decisive for
the development of the allergy. Since the cement
should not lie in the primary situation of the fric-
tional load of the joint surfaces, the cement allergy
will probably not be as significant as the metal al-
lergy. Nevertheless, cement-free knee replacement
should be able to draw upon stable, safe solutions
as well, also in relation to ceramics. For this reason
we will also need cement-free ceramic solutions
for the knee joint.
Does an ideal treatment cascade already ex-
ist in knee arthroplasty? How does it look, in
your opinion?
Mittelmeier: I very much hope that we will have
ceramics available in the various treatment cas-
cades, that is, from unicompartmental knee arthro-
plasty, to total knee replacement, up to and includ-
ing posterior stabilized prostheses and all revision
endoprostheses.
How does the future of ceramic knee arthro-
plasty look to you?
Mittelmeier: There were several failures in the
development of ceramics in hip arthroplasty more
than 40 years ago, which were the fault of the ear-
ly material development. Ceramic materials have
been significantly improved in the meantime and
offer considerably better conditions for hip and
for knee arthroplasty. I expect that there will have
to be a new, very strong trend to develop ceram-
ic knee arthroplasty with regard to long durability,
the least possible ion release and solutions for re-
vision arthroplasty. Current solutions already being
tested in laboratories are very promising.
Partial resurfacing of the knee or preferably
corrective osteotomy – where are the indica-
tion boundaries?
Mittelmeier: A surgical intervention for corrective
osteotomy must also have a sufficiently long-last-
ing effect. The same is true for partial knee arthro-
plasty. The two interventions must be carefully
* According to the LIMA operation surgical technique, the weight of the
recommended hammer, eventually used, must be less than 500 gr.
Figure 1: Multigen Plus delta Ceramic Knee (Limacorporate)
CeraNews 1/ 2015
7
weighed with regard to the patient’s needs and the
condition of the joint. The best possible joint-pre-
serving solution via corrective osteotomy takes pri-
ority in making the decision for younger patients.
It is my personal view that the early implantation of
metallic or metal/polyethylene partial components
in the knee joint is not yet a perfected mode of
treatment. Here as well we will be able to choose
ceramic solutions and then have a presumably wid-
er indication. The effects of metal ions and parti-
cles on the surrounding, still largely intact cartilage
cannot be considered beneficial.
Robotics at the knee – a necessity or just
marketing?
Mittelmeier: The very adverse results of using ro-
botics on the hip joint in the past have led to a
great deal of mistrust towards the use of robots in
endoprosthetics. The newer types of robots that
are presently being used in abdominal surgery un-
der the optical and tactical control of an experi-
enced surgeon promise a better development. It is
still not clear to what extent these modern robot
types will actually become established on the mar-
ket in our country, because the profits that can be
made with endoprostheses – a prerequisite for fur-
ther useful developments – have already reached
the bottom limit. A relatively large amount is be-
ing, and must be, saved on implants nationwide
instead of making room for qualitatively better de-
velopments. On the other hand, a possible future
form of robot-supported endoprosthetics will have
to undergo very rigorous clinical testing in advance
with respect to applicability, application errors and
error tolerance. In addition, there must then also
be a detailed clinical evaluation of the extent to
which a robot system actually offers advantages
compared with standard treatment by an experi-
enced surgeon.
Knee arthroplasty with preservation of the
anterior cruciate ligament – is that the fu-
ture?
Mittelmeier: The preservation of the anterior cru-
ciate ligament may be a sensible approach in knee
arthroplasty. To date, however, it has been very
difficult to achieve kinematically satisfactory solu-
tions, as the kinematics of the knee joint is physio-
logically very individual, and for the anterior cruci-
ate ligament in particular, very high standards are
set regarding the surgical technique and the im-
plant.
How do you envision the future of knee re-
placement?
Mittelmeier: I believe that, as international de-
velopments show, knee replacement will have to
be refined. Along with the continually increasing
number of knee replacement worldwide – with the
exception of the German region – the number of
Wolfram Mittelmeier, MD, is a professor of
orthopedics and the Director of the Orthopedic
Clinic and Polyclinic at the University Medicine in
Rostock.
Following his doctoral studies and his qualifica-
tion as a specialist in orthopedics, Mittelmeier
worked first as a consultant and later as a se-
nior consultant at the University Hospital of Lü-
beck, before moving to the Technical Universi-
ty of Munich as senior consultant in the Hos-
pital for Orthopedics and Sports Orthopedics. There he established the
biomechanics laboratory and the cell laboratory. In 1999 he received his
postdoctoral lecturing qualification; 4 years later he accepted a chair at
the University of Rostock in the field of orthopedics. Since 2004 he has
served as the director of the orthopedic division of the University Hospi-
tal in Rostock.
His main clinical focus is on arthroplasty, revision surgery, children’s or-
thopedics, and joint-preserving operations. His scientific focus is on bio-
mechanics, implant technology, and worst-case simulations. Since 2005,
he has been a member of the board of the German Society of Orthope-
dics and Orthopedic Surgery (DGOOC) and of the board of the Associa-
tion for Orthopedic Research, where he served as president from 2009
until 2013.
Mittelmeier developed the basis of a quality management system for en-
doprosthesis centers, which became EndoCert; it is audited by commit-
tees of the German Society for Orthopedics and Trauma Surgery (DGOU)
and has been implemented nationwide since 2012. Since 2011 he has
been the deputy chairman of the advisory board on orthopedic technolo-
gy of the German Association of Orthopedic Technology.
In 2014 he served as president of the OTWorld / World Congress of Or-
thopedic Technology.
revisions will obviously also increase temporarily.
It will be important to establish good procedures
that are as long-lasting as possible with very well-
trained operators in order to keep the revision load
as small as possible.
References
1. Bergschmidt, Philipp et al., Total knee replacement system with a ceramic
femoral component versus two traditional metallic designs: a prospective
short-term study, J Orthop Surg (Hong Kong). 2013 Dec;21(3):294-9.
2. Bergschmidt, Philipp et al., Prospective multi-centre study on a com-
posite ceramic femoral component in total knee arthroplasty: Five-year
clinical and radiological outcomes, The Knee 2015, DOI: http://dx.doi.
org/10.1016/j.knee.2015.02.003
3. Krueger A P et al., Ceramic Femoral Component Fracture in Total Knee
Arthroplasty:An analysis using fractography, fourier-transform infrared
microscopy, contact radiography and histology, J Arthroplasty 2013, doi:
10.1016/j.arth.2013.11.003)
CeraNews 1/ 2015
8CASE REPORTS
Primary Knee Arthroplasty in Patients with
Suspected or Confirmed Metal Allergy
Benazzo F, Ghiara M, Rossi SMP
Clinica Ortopedica e Traumatologica, Fondazione IRCCS Policlinico San Matteo, Pavia, Italy
Primary TKR for advanced arthritis
Diagnosis
A 68-year-old woman with a history of hyperten-
sion, coronary artery disease, and multiple allergies
(asthma, dust). The patient had had a painful right
knee due to arthritis for two years. The preopera-
tive X-rays clearly showed severe valgus osteoar-
thritis with involvement of the lateral compartment
and patellofemoral joint as well as a lateralization
of the mechanical axis (Fig. 1a).
Indication was for primary TKR with a Multigen
Plus ceramic knee implant (Lima) to avoid cross-
linked reaction due to suspected metal allergy.
Therapy
Surgery was performed via a mini mid-vastus ap-
proach. Replacement of the knee was done with a
fixed Ti tibial plate (size 2) and a ceramic CR femoral
component (Biolox®delta Multigen Plus, size 3) and
and a poly liner with a height of 12 mm (Fig. 1b).
Postoperative therapy included a femoral nerve
block (naropin) for analgesia and fast rehabilitation
of the knee: The patient began to exercise to regain
range of motion on the first postoperative day, and
she walked with two canes on the second postoper-
ative day. She took non-steroidal anti-inflammatory
drugs (indomethacin) for 3 weeks, as did the other
patients who underwent TKR.
After 4 weeks she was able to do without one cane
and she had very mild pain, which had disappeared
at the 3-month follow-up. The range of motion was
0–115° and the excellent results were confirmed at
the last follow-up. X-rays showed a good restoration
of limb alignment and no radiolucent lines at 6 years
of follow-up (Fig. 1c). The final clinical KSS was
98 points (excellent), the final functional KSS was
100 points (excellent), and the final OKS was 47.
CASE REPORT 1
Figure 1: Primary TKA 68-year old woman: a) lateralization of mechanical axis preoperative, b) postoperative situa-
tion, c) follow-up after six years: good limb alignment (© Benazzo)
a b c
CeraNews 1/ 2015
9
Primary TKR for advanced arthritis
Diagnosis
The patient was a 75-year-old woman with a history
of hypertension, pancreatic neuroendocrine cancer,
diabetes and glaucoma. She had had diffuse pain
in the left knee for 4 years which had been treated
without success with hyaluronic acid injections. The
X-rays showed a primary knee arthritis and a varus
knee. The cartilage degeneration involved all three
compartments (Fig. 2a), particularly the medial
side and the patellofemoral joint, and the mechani-
cal axis was medialized. She also had a metal allergy
(nickel), so we decided to use a the Multigen Plus
delta ceramic knee.
Therapy
Surgery was performed via a mini mid-vastus ap-
proach to the knee. Replacement of the knee was
performed with a fixed Ti tibial plate (size 1) and a
ceramic CR femoral component (Biolox®delta Mul-
tigen Plus, size 1) and a poly liner with a height of
12 mm (Fig. 2b).
Postoperative drug therapy consisted of peridural
analgesia, which allowed fast rehabilitation of the
knee: The patient began to exercise to restore the
range of motion on the first postoperative day, and
she walked with two canes on the second postop-
erative day. She took, as usual after a TKA, non-ste-
roidal anti-inflammatory drugs (indomethacin) for 3
weeks.
After 4 weeks she was able to do without one
cane and she had no pain. The range of motion was
0–110° and increased to 0–120° at 6 months.
The excellent results were confirmed at the last fol-
low-up at 2 years, and X-rays showed no radio-
lucent lines, a good patellar height and good pa-
tellofemoral tracking (Fig. 2c). The final clinical
KSS was 99 points (excellent), the final functional
KSS was 100 points (excellent), and the final OKS
was 46.
Corresponding Author:
Francesco Benazzo, MD
Director
Clinica Ortopedica e Traumatologica
Fondazione IRCCS Policlinico San Matteo
Viale Camillo Golgi 19
27100 Pavia (Italy)
E-mail: f.benazzo@smatteo.pv.it
CASE REPORT 2
Figure 2: Knee of a 75-year old woman: a) preoperative status (lateral/patella), alle three compartments show arthritis damage, b) postoperative
with fixed tibial plate and ceramic femoral component (lateral/frontal), c) two years after surgical intervention (lateral/patella) (© Benazzo)
b
a
b c
c
a
CeraNews 1/ 2015
10 SCIENCE
TOPIC 1: EVIDENCE-BASED MEDICINE IN ORTHOPEDICS: WHERE IS THE EVIDENCE?
OCEBM Levels of Evi-
dence download here:
www.cebm.net/ocebm-
levels-of-evidence/
Evidence-based Decision-Making and
Biological Reactions Related to Materials
Usbeck S and Scheuber LF
CeramTec GmbH, Plochingen, Germany
Evidence-based medicine continues to grow in im-
portance. Evidence-based medicine came to the fore
in the early 1990s and has been defined as "the in-
tegration of best research evidence with clinical ex-
pertise and patient values" (Sackett et al. 2000)
[1]. Evidence has always contributed to clinical de-
cision-making. Murray et al. reviewed the evidence
for THA in 1995 [2]. They found that only 30 % of
hip-joint replacements available contained any evi-
dence and emphasized the need for evidence-based
data.
Additional researchers have concluded that the need
for good-quality evidence in the orthopedic litera-
ture has remained vital. Unfortunately, the continu-
ous lack of a level of evidence has been established in
many publications. The quality of these publications
is very heterogeneous, making it difficult for clini-
cians to evaluate the actual evidence level of individu-
al results and recommendations. However, efforts are
being made, e.g. by scientific journals, to bring more
quality and transparency to the subfields of ortho-
pedic surgery and considerably improve knowledge
transfer ("knowledge translation") of science and re-
search into concrete medical practice.
National joint registers have been established to
monitor and improve the outcomes. However, regis-
ters differ in methods of data analysis and reporting,
which limits the interpretation of the data. These dif-
ferences make comparisons among registries difficult
or impossible.
Konan and Haddad, University College Hospitals
London, 2013 summed up the situation in a paper,
saying [3]: "We now routinely rely on registry data
to guide our debates and decisions but we would
be wise to remember that they have inherent weak-
nesses that limit the interpretation of the data. Com-
pliance issues associated with any data collection
and reporting process limit the quality of the regis-
try data. No robust system is in place to tackle con-
founding data, and to capture underreported or un-
reported outcomes. Registries were set up to monitor
survival but the ancillary data that are collected are
not validated. Caution must therefore be exercised
when using registries as high-level evidence. In par-
ticular, registry-based results cannot infer causal re-
lationships. Any trend identified should be used as
a trigger for further study rather than as a rigid con-
clusion."
Evidence-based data should be founded both on re-
sults of well-designed studies and on registers that
are able to collect data in large populations and to
identify trends.
Evidence-based medicine includes a classification sys-
tem that enables a defined evaluation, based on the
so-called evidence level, of the quality of the stud-
ies and particular publications. This system of grading
offers clinicians a simplified rating for clear compar-
ison of performance based on relevant clinical crite-
ria ( Fig. 1).
Figure 1: Evidence of clinical effectiveness: the evidence pyramid (modified from Sackett et al.
2000, [1])
Validity
Strength
of
ev
idence
Level
I
Level
II
Level
III
Level
IV
Level
V
Systematic reviews /
Metaanalysis
Guidelines
Randomised
controlled trials
Cohort studies
Case-control studies
Case series, case reports
Expert opinion
Bias
CeraNews 1/ 2015
11
TOPIC 2: XPE-INDUCED OSTEOLYSIS AND SURFACE DAMAGES
Low wear rates and longer lasting bearing surfaces with biologically inert characteristics are of specific
interest in addressing the needs of patients with a long life expectancy and a high activity level. Highly
cross-linked polyethylene (XPE) has been used in an effort to combat osteolysis and aseptic loosening. Al-
though XPE is more resistant to wear than conventional polyethylene, it remains unknown whether XPE
decreases wear-associated failure of THA and improves longevity at mid-term to long-term follow-up. It
is hypothesized or predicted in publications that the substantial reduction in wear rates observed for XPE
compared with conventional PE may have the biological effect of reducing the rate of periprosthetic os-
teolysis after THA.
However, at the AAOS 2014, researchers reported about their concerns with XPE in THA in long-term use.
Holubowycz, Howie et al., presented the results of a randomized controlled trial showing that XPE ar-
ticulations lead to periacetabular osteolytic lesions at 7–10 years after primary THA [6, 7]. Osteolytic lesions
were detected in the absence of clinically significant wear. Moreover, in that study, the incidence was sim-
ilar in articulations with 28-mm and 36-mm ball head diameter.
A systemic review of randomized controlled trials has now found that wear advantages of XPE did not
translate into less osteolysis and aseptic loosening. XPE-induced osteolysis seems to occur without sub-
stantial wear. There is a need to better characterize factors that influence the development of osteolysis
with XPE articulations. There are numerous different XPE materials on the market, produced with various
manufacturing methods which may influence the clinical performance. We also currently know very little
about the bioactivity of these XPE wear particles.
SYSTEMATIC REVIEW OF LEVEL-1 RANDOMIZED CONTROLLED TRIALS
XPE does not decrease osteolysis and wear-related revision rate
Shen et al. 2014 included eight randomized con-
trolled trials (RCT) with mid- to long-term fol-
low-ups comparing XPE with PE in THA [8]. The fol-
low-up periods of the RCT ranged from 5 to 12
years; 735 patients were included in their study.
The studies reviewed were published between
2009 and 2012. This meta-analysis of RCT demon-
strated for the first time that the linear wear rate
was lower in the XPE group than in the PE group,
but the incidence of osteolysis and wear-related re-
vision incidence did not differ significantly between
the XPE and PE groups. Although wear of XPE in-
serts appears to be lower than of conventional PE
inserts, the risk of periacetabular osteolysis around
articulations with XPE has not been eliminated, and
the true incidence remains unknown.
Hence the authors emphasized that XPE has no ad-
vantage or clinical benefit over conventional PE in
terms of reducing osteolysis and wear-related revi-
sion. This meta-analysis demonstrated that reduced
in vivo XPE wear rates did not improve the clinical
outcome. For this reason, the researchers called for
further long-term RCT on this topic.
The concept of the so-called osteolytic wear thresh-
old remains controversial. Dumbleton et al. 2002
suggested that osteolysis is infrequent with a wear
rate less than 0.1 mm/year and almost absent at a
wear rate less than 0.05 mm/year [9]. Osteolysis is
a complex process and depends on many factors,
including the biological activity of generated wear
particles. Although much is known regarding wear
The Dutch Strategy
Verheyen et al. 2014 and Poolman et al. 2015
[4, 5] reported about the Dutch strategy at a meet-
ing of the European Hip Society 2014 and in a cur-
rent publication (2015). Problems with large num-
bers of MoM hip replacements prompted Dutch
orthopedic surgeons to re-evaluate patient safe-
ty. The Dutch Orthopedic Association (Nederlandse
Orthopeadische Vereniging, NOV) initiated a task-
force to classify the quality of hip replacements
based on survivorship. New implants or prosthe-
ses that do not meet the criteria may be implant-
ed only in the scope of a research program with
approval by the institution's medical ethics re-
view board. NOV offers patients insights into ev-
idence-based quality of the hip implants. The au-
thors are convinced that this will facilitate shared
decision-making by empowering patients with
knowledge about available hip implants.
CeraNews 1/ 2015
12 SCIENCE
RETRIEVAL STUDY
XPE demonstrated surface damage similar to PE
Pang et al. 2015 compared wear and surface dam-
age in matched retrieved XPE and PE inserts. The
XPE inserts represented all the FDA-approved XPE
inserts of a specific design implanted for at least 1
year [11]. This XPE group was matched to a PE group
of identical design retrieved in the same time peri-
od. The authors found no difference between the
groups for total damage score or for the bearing,
rim or backside surface damage scores. Moreover, in
that study, the most common damage modes in the
XPE group were abrasion, scratching, and cold flow.
The most common damage modes in the PE group
were burnishing, abrasion, and cold flow. The mean
abrasion damage score was significantly higher in
the XPE group than in the PE group. With respect to
the lesser amount of volumetric wear measured in
the XPE group compared with the PE group, these
findings were similar to those of other studies.
This paper pointed out the need for further investi-
gations and long-term studies to determine the ef-
fects on implant longevity.
References
1. Sackett DL. Straus SE, Richardson WS, Rosenberg W, Haynes RB. Evi-
dence-based medicine: how to practice and teach EBM. 2nd ed., Churchill
Livingstone, Edinburgh 2000
2. Murray DW, Carr AJ, Bulstrode CJ. Which primary total hip replacement? J
Bone Joint Surg Br 1995;77:520-527
3. Konan S, Haddad FS. Joint registries. A Ptolemaic model of data interpre-
tation? Bone Joint J 2013;95-B:1585-1586
4. Verheyen CCPM, Schreurs BW, Born PA, Verhaar JAN, Nelissen RGHH,
Goosen J, Poolman RW. Selecting the right hip implant for our patients.
The Dutch strategy. Abstracts from 11th EHS Congress, Stockholm, Swe-
den, 9-11 October 2014, Hip Int 2014;24(5):526
5. Poolman RW, Verhaar JAN, Schreurs BW, Bom LPA, Nelissen RGHH, Koot
HWJ, Goosen JHM, Verheyen CCPM. Finding the right hip implant for
patient and surgeon: the Dutch strategy – empowering patients. HipInt
2015; DOI: 10.5301/hipint.5000209
6. Holubowycz O, Howie D, Solomon LB, Moran CR. Osteolysis and wear of
large and standard metal on highly cross-linked polyethylene articula-
tions. AAOS 2014: Paper 253
properties of cross-linked polyethylenes, there is lit-
tle information and knowledge regarding the bi-
ological activity of the wear particles generated.
Illgen et al. 2008 demonstrated that XPE particles
exhibited an altered bioactivity which was unrelated
to particle size [10]. The scientific issue of whether
and how XPE particles interact with various types
of cells must be investigated further. Some re-
searchers have demonstrated that XPE wear parti-
cles are smaller than 1 µm and more inflammatory
than conventional PE particles. In vitro cell culture
studies predicted that submicron wear debris from
XPE might show osteolytic potential comparable to
that of conventional PE over time. It will therefore
be important to understand the bioactivity of XPE
wear particles compared with conventional PE wear
particles, since there is little information and a pau-
city of available data so far.
To understand the biological response to XPE wear
particles and to determine which material factors,
wear characteristics, and other mechanisms have a
substantial impact on the pro-inflammatory activi-
ty of these particles, further studies and research in
this area are needed, as the number of young pa-
tients receiving THA continues to grow.
7. Howie DW, Holubowycz OT, Moran CR, Solomon LB. Osteolysis and wear
of large and standard metal on highly cross-linked polyethylene articula-
tions. Annual Meeting ORS 2014: Poster 1773
8. Shen C, Tang ZH, Hu JZ, Zou GY, Xiao RC, Yan DX. Does cross-linked poly-
ethylene decrease the revision rate of total hip arthroplasty compared
with conventional polyethylene? A meta-analysis. Orthop Traumatol Surg
Res 2014;100(7):745-750
9. Dumbleton JH, Manley MT, Edidin AA. A literature review of the associa-
tion between wear rate and osteolysis in total hip arthroplasty. J Arthro-
plasty 2002;17(5):649-661
10. Illgen RL, Forsythe TM, Pike JW, Laurent MP, Blanchard CR. Highly cross-
linked vs conventional polyethylene particles – an in vitro comparison of
biologic activities. J Arthroplasty 2008;23:721-731
11. Pang HN, Naudie DDR, McCalden RW, MacDonald SJ, Teeter MG. Highly
crosslinked polyethylene improves wear but not surfaces damage in re-
trieved acetabular liners. Clin Orthop Relat Res 2015;473:463-468
CeraNews 1/ 2015
13
TOPIC 3: CORROSION
The issue of taper wear and corrosion at the head-neck junction is not a new phenomenon, but the prob-
lems detected with the use of larger metal femoral ball heads in THA have made it more prevalent. Corro-
sion of metal in medical devices could cause health problems to patients. It has been demonstrated by a
research group led by Hallab and Jacobs 2010 that both soluble metal ions and metal debris produced
during corrosion induce pro-inflammatory responses in human monocytes / macrophages [12]. Corrosion at
the taper junction is still poorly understood as regards relevant clinical pictures and entities. A comprehen-
sive systematic review of the medical publications that determine patient characteristics, implant designs,
symptomatology, clinical pictures and treatment strategies regarding corrosion at this interface is still lack-
ing in the literature. This gap is now being filled by a recent publication from Canadian researchers.
SYSTEMATIC REVIEW AND CASE SERIES
Clinically significant corrosion at the taper junction
Carli et al. 2015 illustrate in a systematic review
and case series that symptomatology following cor-
rosion tends to occur in the intermediate follow-up
period and most often presents within the clinical
picture of aseptic loosening, unexplained thigh pain
or an adverse reaction to metal debris (ARMD) [13].
A total of 24 articles represented 776 cases (754 pa-
tients) with documented head-neck corrosion found
at revision surgery. The bearing couples most fre-
quently utilized were MoM (419; 53.9 %) and MoP
(351; 45.4 %), with 13 being cross-linked polyeth-
ylene. The head diameters in MoM bearings were
larger (median and mode of 46 mm) than those
used in MoP (median and mode of 36 mm).
12 articles of this review representing 24 cases report-
ed that the trunnion (or male taper) was found in-
tact. In 15 cases this led to revision of only the fem-
oral ball head and the acetabular component, while
the stem remained in situ. Ceramic femoral ball heads
were used with ceramic or polyethylene inserts. Since
the trunnions were used, the recommendation to en-
sure safe usage of ceramic femoral ball heads would
be to use one with a sleeve (Helwig et al. 2013) [14].
However, Carli et al. remark that sleeves provide
an additional interface for micro-motion and ion ex-
change to occur. Concerning this aspect it might be
useful to take further data into account.Yet Thorey
et al. 2012 pointed out that they had followed up a
relatively large cohort of patients (91) who had un-
dergone revision from MoP (53), MoM (2), CoC (15),
and CoP (21) bearings to a CoC or CoP bearing with a
sleeve, mostly due to acetabular component loosening
[15]. They did not observe any ceramic ball head frac-
tures or complications related to the sleeve–taper junc-
tion such as corrosion / fretting. Jack et al. 2013 used
ceramic ball heads with titanium sleeves in revision
surgeries, placing the sleeves on used trunnions [16].
They did not record any metal ions or radiological evi-
dence of metal wear debris. In a case report by White-
house and Duncan 2014, the authors describe the
case of a patient with a painful MoXPE THA [17]. Hip
arthroscopy confirmed the diagnosis of trunnion cor-
rosion. Due to persistent symptoms, the patient was
revised to a CoXPE bearing, utilizing a ceramic femoral
ball head with a sleeve, which was placed on the cor-
roded trunnion. This relieved the patient’s symptoms.
In an in-vitro study, Preuss et al. 2012 also ad-
dressed the issue of taper fretting and corrosion for
large ceramic bearings used with an adapter sleeve
(made of Ti-6Al-4V) [18]. The aim of this study was
to investigate the risk of fretting corrosion and wear
and the risk of loosening of the head-taper junction
of such large-diameter CoC bearing devices for revi-
sion surgery. The current results from this study con-
firm that an accurate placement and assembly of
the components as given by the instructions for use
by the manufacturer result in sufficient resistance of
the interfaces against fretting corrosion and wear.
In their retrieval analysis Huot Carlson et al. 2012
also found that metal femoral ball heads were sig-
nificantly more prone to corrosion of the head taper
(54 %) as compared with titanium-sleeved ceram-
ic ball heads (18 %) [19]. Metal femoral ball heads
were also more associated with corrosion of the
stem compared with ceramic or sleeved ceramic ball
heads. To summarize, there is still a need for further
research and evidence including clinical conditions.
Carli et al. 2015 describe the symptoms among
patients in their own case study group as consist-
ing of groin pain, a palpable mass, recurrent dislo-
cation and adverse local soft-tissue reactions [13].
They also found disproportionately elevated serum
cobalt levels relative to chromium in their case se-
ries. They point out that this finding has also been
reported in a large randomized series involving
large-diameter MoM implants. The authors hypoth-
esize that this disproportion could potentially serve
as a diagnostic indicator of an ongoing corrosive
process, and they therefore call for additional stu-
dies. Further analysis is also needed to investigate
the overall prevalence of clinical symptomatology.
CeraNews 1/ 2015
14 SCIENCE
Corrosion in large femoral ball heads
Level-I studies support the use of large femoral ball heads in order to decrease the risk of postoperative in-
stability following primary and revision THA. When selecting the appropriate head diameter in hip surgery,
the surgeon must balance the potential risk for dislocation in his patient with the risks inherent in large
femoral ball heads. Corrosion at the modular head-neck taper has been identified as a potential concern.
Symptomatic adverse local tissue reactions can occur secondary to metal debris resulting from corrosion
of the head-neck taper and have been described in the literature.
SYSTEMATIC REVIEW AND CASE SERIES
Ceramic femoral ball heads are more protective against ARMD
Cooper and Della Valle 2014 pointed out in their
paper that ceramic femoral ball heads reduce the
risk of modular taper corrosion at the head-neck
junction [20]. According to the authors, retrieval
studies by various researchers have demonstrated
that the risk of corrosion is not completely eliminat-
ed; however, the degree of metal release from taper
junctions is significantly lower compared with met-
al femoral ball heads. Ceramic femoral ball heads,
which are excellent electrical insulators, resulted in
less stem taper corrosion than reported with metal
femoral ball heads. To summarize, it must be em-
phasized that ceramic femoral ball heads are more
protective against ARMD than metal femoral ball
heads.
TOPIC 4: IMMUNO-ALLERGOLOGICAL INTOLERANCE REACTION TO METAL DEBRIS
RETRIEVAL STUDY
Scratching on MoM bearings as a cause for ARMD
A recent study by Burbano et al. 2014 evaluated
the bearing surface characteristics of MoM implants
revised due to ARMD using different microscopy
techniques [21]. The modular taper junctions were
also evaluated. The aim was to analyze possible fail-
ure mechanisms associated with MoM implants and
their correlation to the formation of ARMD.
Severe mechanical scratching was a common char-
acteristic found in all of the MoM retrievals evaluat-
ed. The remarkable level of scratching detected in-
dicates that these MoM implants generated a large
amount of metal particle release in vivo. The lack
of evidence of corrosion in the interfaces evaluat-
ed suggested that mechanical factors (scratching,
wear) seemed to be a major trigger for ARMD. The
authors pointed out that severe scratching, wear
and metal ion release may have been the principal
cause for adverse peri-implant tissue reactions in
the revised cases. Third-body wear (i.e. bone frag-
ments) could also have played a role.
Amini et al. 2014 pointed out that a better under-
standing of the diagnosis and treatment of metal
hypersensitivity is essential for orthopedic surgeons
[22]. The authors noted that metal hypersensitivity
is estimated to be responsible for 5 % of TJA fail-
ures. The Medline literature database was searched
to identify articles related to patch testing or LTT for
metal hypersensitivity with TJA. They reviewed 14
TKA and 6 MoM THA case reports involving met-
al allergy. Half of the patients had a previous met-
al allergy. One patient had a history of dermatitis or
eczema. The most common presenting symptoms
were pain (55 %), swelling (45 %), and warmth
(20 %). Eczema over the surgery was present in
35 % of cases. 90 % of these symptoms presented
in the first 3 months after implantation. Cobalt and
nickel were found to be the most common metals
causing allergic reactions.
The authors emphasized that metal hypersensitivity
is a diagnosis of exclusion, and that other potential
diagnoses should be carefully excluded. Patch test-
ing and LTT remain the tools of diagnosis both in pa-
tients for TJA and in patients with implant failure.
They concluded that options in THA include the use
of CoP and CoC bearing surfaces to minimize the
risk of a hypersensitivity reaction.
The diagnosis, treatment, and clinical outcome of
patients with metal hypersensitivity remains an ac-
tive area of research.
CeraNews 1/ 2015
15
CASE REPORT
Chromium-induced diffuse dermatitis and lymph-node involvement by
Langerhans cell histiocytosis: CoC THA led to resolution of symptoms
Bizzotto et al. 2014 hypothesized that micropar-
ticles of cobalt-chromium and PE may elicit lymph-
adenopathy with histiocytosis, but a combined dif-
fuse dermatitis and lymph-node involvement by
Langerhans cell histiocytosis induced by chromium
after MoM hip resurfacing have not been previously
described [23].
General clinical signs such as skin redness, prolonged
generalized pruritus, and psoriatic-like dermati-
tis with desquamation may be related to delayed
type-IV hypersensitivity reaction. The authors report-
ed that lymphadenopathy with diagnosis of spe-
cial Langerhans cell histiocytosis may be due to pro-
longed activation of the type-IV immune response.
In their reported case, a 60-year-old male patient
presented with a 3-year history of diffuse dermatitis
5 years after implantation of MoM hip resurfacing.
The symptomatic patient had a prolonged pruritus
unresponsive to antihistamines and corticosteroids.
Dermatological treatments were not successful. The
patient had no past history of atopy or metal-con-
tact dermatitis. Diffuse lymphadenopathy on both
sides of the inguinal region was detected. A skin
biopsy showed nonspecific perivascular lymphocytic
infiltrate in the upper dermis associated with histio-
cytes. A patch test revealed chromium-sulfate hy-
persensitivity. Higher chromium and cobalt levels
in serum were measured. The biopsy of an ingui-
nal lymph node demonstrated large aggregates of
Langerhans cells, suggesting delayed type-IV hyper-
sensitivity.
The authors pointed out that only replacement of
the hip implant using non-MoM surfaces may defi-
nitely resolve such clinical symptoms. Metallosis was
observed intraoperatively. The stable MoM hip im-
plant was replaced by a cementless THA using a
CoC bearing (Biolox®delta). The dermatitis resolved
3 months after revision surgery. The lymph nodes
decreased in volume. The serum chromium level
normalized, and the patient was completely free of
any symptoms 1 year after revision surgery.
The authors are concerned that chromium and co-
balt toxicity may be under-recognized and that phy-
sicians who are not familiar with this issue may
therefore misdiagnose systemic symptoms and lack
adequate treatment.
CASE REPORT AND ANIMAL STUDY
Chronic allergic contact dermatitis caused by an orthopedic metal implant promotes
skin cancer
Long-term consequences of chronic contact derma-
titis caused by an orthopedic metal implant are still
poorly understood. This remains an active area of
research.
Dehmeri et al. 2014 presented a rare clinical case
of an invasive squamous cell carcinoma (SCC) that
developed in the context of nickel allergy from a
subcutaneous metal implant [24]. The 46-year-old
woman had no history of skin cancer. An ankle frac-
ture was repaired with open reduction and internal
fixation with placement of a metal rod on the lateral
aspect of her fibula for stabilization. The patient de-
veloped a non-healing skin lesion on her left ankle
overlying the metal implant and surgical wound site.
She was allergic to nickel in the metal implant. The
implant was removed 1 year after surgery, but the
skin lesion persisted. The patient presented to the
hospital with a 3-year history of the ulcerated skin
lesion. A biopsy demonstrated a well-differentiated,
invasive SCC consistent with a Marjolin ulcer. The
SSC was surgically excised and did not recur during
a 2-year follow-up period.
The authors concluded that the development of
a SCC in a patient without history of skin cancer
strongly suggested the chronic allergic contact der-
matitis surrounding the surgical wound culminated
in cancer formation. They initiated an animal study
(mice) to examine the tumor-promoting potential of
contact dermatitis. Findings confirmed that chron-
ic exposure to a hapten-producing allergen induces
tumor-promoting inflammation in the skin.
Furthermore, the researchers examined the im-
mune environment of the SCC that developed in
the patient and found that the patient’s inflamma-
tion was the driver of the carcinogenesis and not
secondary or reactive to cancer development itself.
The authors therefore concluded that these find-
ings provide clear evidence for the tumor-promot-
ing property of chronic allergic contact dermatitis.
A chronic allergic contact dermatitis caused by con-
stant exposure to an allergen can lead to the de-
velopment of an aggressive and invasive SCC in ar-
eas where a significant burden of preexisting can-
cer-initiated cells is present (i. e., sun-exposed skin).
CeraNews 1/ 2015
16 SCIENCE
It is interesting to note that contact allergy to metal
dental restorations is discussed in scientific publica-
tions as a potential risk factor for development of
intraoral squamous cell carcinoma (Hougeir et al.
2006, Weber et al. 2012) [25, 26].
Moreover, this rare clinical case highlights the im-
portance of patch testing prior to the implantation
of medical devices especially in patients with a re-
ported history of metal allergy. The authors sug-
gested a close monitoring of patients with such im-
plants placed in close proximity to the skin to avoid
a chronic allergic dermatitis and the possibility of
developing SCC.
Corresponding Authors:
Sylvia Usbeck (Clinical Affairs Manager)
Leslie F. Scheuber (Senior Product Specialist Recon)
CeramTec GmbH Medical Products Division
CeramTec-Platz 1–9
D-73207 Plochingen (Germany)
E-mail: s.usbeck@ceramtec.de
E-mail: l.scheuber@ceramtec.de
www.biolox.com
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ions more than particulate cobalt-alloy implant debris induce monocyte
costimulatory molecule expression and release of proinflammatory cyto-
kines critical to metal-induced lymphocyte reactivity. J Biomed Mater Res
2010;93A:1312-1321
13. Carli A, Politis A, Zukor D, Huk O, Antoniou J. Clinically significant corro-
sion at the head-neck taper interface in total hip arthroplasty: a systemat-
ic review and case series. Hip Int 2015;25:7-14
14. Helwig P, Konstantinidis L, Hirschmuller A, Bernstein A, Hauschild O, Sud-
kamp NP, Ochs BG. Modular sleeves with ceramic heads in isolated ac-
etabular cup revision in younger patients-laboratory and experimental
analysis of suitability and clinical outcomes. Int Orthop 2013;37:15-19
15: Thorey F, Thiengwittayaporn S , Thiengwittayaporn S , Windhagen H. Ear-
ly results of revision hip arthroplasty using a ceramic revision ball head.
Semin Arthroplasty 2011;22:284-289
16. Jack CM, Molloy DO, Walter WL, Zicat BA, Walter WK The use of ceram-
ic-on-ceramic bearings in isolated revision of the acetabular component.
Bone Joint J 2013;95-B:333-338
17. Whitehouse MR, Duncan CP. Arthroscopy as a diagnostic tool for painful
trunnion corrosion after hip arthroplasty. Knee Surg Sports Traumatol Ar-
throsc 2014;Jul 22 [Epub ahead of print]
18. Preuss R, Haeussler KL, Flohr M, Streicher RM. Fretting corrosion and
trunnion wear – is it also a problem for sleeved ceramic heads? Semin Ar-
throplasty 2012:23:251-257
19. Huot Carlson JC, Van Citters DW, Currier JH, Bryant AM, Mayor MB, Col-
lier JP. Femoral stem fracture and in vivo corrosion of retrieved modular
femoral hips. J Arthroplasty 2012;27:1389-1396
20. Cooper HJ, Della Valle CJ. Large diameter femoral heads. Is bigger always
better? Bone Joint J 2014;96-B(11 Suppl A):23-26
21. Burbano M, Russell R, Huo M, Welch R, Roy D, Rodrigues DC. Surface
characterization of retrieved metal-on-metal total hip implants from pa-
tients with adverse reaction to metal debris. Materials 2014;7:1866-1879
22. Amini MH, Mayes WH, Tzeng A, Tzeng TH, Saleh KJ, Mihalko WM. Evalua-
tion and management of metal hypersensitivity in total joint arthroplasty:
a systemic review. J Long-Term Eff Med Implants 2014;24:25-36
23. Bizzotto N, Sandri A, Trivellin G, Magnan B, Micheloni GM, Zamò A,
Bernardi P, Sbarbati A, Regis D. Chromium-induced diffuse dermati-
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bjd.13517 [Epub ahead of print]
24. Demehri S, Cunningham TJ, Hurst EA, Schaffer A, Sheinbein DM, Yokoya-
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Invest 2014;124:5037-5041
25. Hougeir FG, Yiannias JA, Hinni ML, Hentz JG, El-Azhary RA. Oral metal
contact allergy:a pilot study on the cause of oral squamous cell carcino-
ma. Int J Dermatol 2006;45:265-271
26. Weber ME, Yiannias JA, Hougeir FG, Kyle A, Noble BN, Landry AM, Hinni
ML. Intraoral metal contact allergy as a possible risk factor for oral squa-
mous cell carcinoma. Ann Otol Rhinol Laryngol 2012;121:389-394
Further Reading
Callary SA, Holubowycz O, Howie D. Wear of large metal on highly cross.
linked polyethylene articulations measured by RSA. AAOS 2014: Paper
250
Endo M, Tipper JL, Barton DC, Stone MH, Ingham E, Fisher J. Compari-
son of wear, wear debris and functional biological activity of moderately
crosslinked and non-crosslinked polyethylenes in hip prostheses. Proc Inst
Mech Eng H 2002;216:111-122
Fisher J, McEwen HM, Tipper JL, Galvin AL, Ingram J, Kamali A, Stone
MH, Ingham E. Wear, debris, and biologic activity of cross-linked polyeth-
ylene in the knee: benefits and potential concerns. Clin Orthop Relat Res
2004;428:114-119
Griffin XL, Haddad FS. Evidence-based decision making at the core of or-
thopaedic practice. Bone Joint J 2014;96-B:1000-1001
Ingram JH, Stone M, Fisher J, Ingham E. The influence of molecular
weight, crosslinking and counterface roughness on TNF-alpha production
by macrophages in response to ultra high molecular weight polyethylene
particles. Biomaterials 2004;25:3511-3522
McCulloch P, Altman DG, Campbell WB, Flum DR, Glasziou P, Marshall JC,
et al. No surgical innovation without evaluation: the IDEAL recommenda-
tions. Lancet 2009;374:1105-12
Padman M, Ingram JH, Shaw DL, Fisher J, Ingham E. Biological reaction
to conventional and cross-linked UHMWPE’s in vivo. Annual Meeting ORS
2005: Poster 1688
CeraNews 1/ 2015
17
Mid-term Results of Modern Ceramic-on-Ceramic
Total Hip Arthroplasty
Laforgia R1, Pelone F2, Porporati AA3, Santovito L1, Piconi C4
1Mater Dei Hospital, Bari, Italy; 2Kingston University and St. George’s, University of London, London, Great
Britain; 3CeramTec GmbH, Plochingen, Germany; 4Catholic University, Orthopedics and Traumatology Ins-
titute, Rome, Italy
The use of CoC bearings in total hip arthroplasty is growing worldwide. Especially bearings larg-
er than 32 mm have been confirmed as a valid option for increased range of motion (RoM) and
stability combined with extremely low wear, and some authors are suggesting that this coupling
is the gold standard in hip arthroplasty. To characterize the outcomes of modern CoC bearings,
a retrospective study was performed on patients who underwent hip arthroplasty with alumina
composite in 3 clinical centers located in the Puglia region of Italy.
The abstract is based on
results of a clinical trial
(Level of Evidence III)
Materials and Methods
142 patients who underwent hip arthroplasty with
CoC bearings (Biolox®delta, CeramTec, Germany)
were enrolled in this study, carried out at 3 clinical
centers located in Puglia, Italy. Mean follow-up time
was 47.6 months (SD: 7.9; minimum 11.7, maxi-
mum: 68.4). Mean patients’ age was 68 (SD: 11;
minimum: 38, maximum: 86). 63 patients (44.4 %)
were male, and the mean BMI was 27.6 (SD: 4.2;
minimum: 18.8, maximum: 45.0).
74 bearings had a diameter of 36 mm (52.1%), and
55 bearings a diameter of 32 mm (38.7 %), while
bearings of 40 mm and 28 mm in diameter were im-
planted in eight (5.6 %) and five (3.5 %) cases, re-
spectively.
A descriptive analysis of the sample was carried
out in terms of mean, standard deviation (SD), and
range for continuous variables and absolute and
relative frequencies for qualitative ones. An assess-
ment of the difference in distribution of the main
demographic and clinical characteristics of the pa-
tients was performed. The Wilcoxon-Mann-Whitney
and Kruskal-Wallis tests were used to evaluate dif-
ferences between groups for quantitative variables.
The chi-square test was used to compare data from
qualitative variables.
The association between quality of life (in terms of
HOOS and SF-12 scores) and bearing characteristics
was tested with linear regression models. Gender,
BMI, and all variables associated with the analyzed
outcomes with a p-value lower than 0.25 were in-
troduced in the linear regression models. Analysis
was performed with the SPSS 13.0 for Windows
software. Statistical significance was set at p=0.05.
Results
The main clinical outcomes are described in
Table 1. No cases of osteolysis and socket in-
stability were observed. One patient suffered from
Socket inclination, degrees [mean (SD)] 45.4 (4.4)
Osteolysis [n (%)] 0 (0)
Socket instability [n (%)] 0 (0)
Stem position [n (%)] Neutral 127 (89.4)
Non-neutral 15 (10.6)
Valgus 3 (2.10)
Varus 12 (8.5)
Stem instability [n (%)] 1 (0.7)
Leg length discrepancy [n (%)] 25 (17.6)
Leg length discrepancy, mm [mean (SD)] 11 (9)
HOOS P [mean (SD)] 92.4 (10.5)
HOOS S [mean (SD)] 91.5 (11.3)
HOOS A [mean (SD)] 91.2 (11.8)
HOOS Sp [mean (SD)] 84.5 (18.5)
HOOS Q [mean (SD)] 84.6 (18.0)
SF12 [mean (SD)] 31.0 (2.7)
Reported noises
(all not reproducible at control)
Squeaking [n (%)] 3 (2.1)
Clicking [n (%)] 3 (2.1)
Snapping [n (%)] 0 (0)
Popping [n (%)] 0 (0)
Grinding [n (%)] 1 (0.7)
Table 1: Main clinical outcomes of the DESIT (DElta Study ITaly) patients (n=142)
CeraNews 1/ 2015
18
Figure 1: Patients’ satisfaction index versus bearing diameter
SCIENCE
stem instability (0.7 % of all patients). 15 stems
(10.6 %) were in a non-neutral position. 25 pa-
tients (17.6 %) showed leg length discrepancy, with
the average difference in length being 11 mm (SD:
9 mm). Although 3 patients reported squeaking
(2.1 %), a further 3 reported clicking, and one other
patient (0.7 %) grinding, none of these noises could
be replicated at control. No patients reported either
snapping or popping.
Variables tested for association with quality of life in
terms of HOOS and SF-12 at the univariate analysis
were patient type, follow-up time, socket inclina-
tion, stem position (neutral vs. non-neutral – varus
and valgus), and leg length difference (in mm). Os-
Renato Laforgia, MD, is the director of the Orthopedics and Neuro-Reha-
bilitation Unit of the Mater Dei Hospital in Bari, Italy (CBH Group).
He is a representative of the Puglia Region in the National Committee of
the Italian Health Authority (Istituto Superiore di Sanità) for the start-up of
the Italian Orthopedic Prostheses Registry.
Formerly, Laforgia was the director of the Orthopedics and Traumatology
Service in the Matera City Hospital (Italy), after having served as an ortho-
pedic surgeon in Busto Arsizio (Italy), Bari, Wrightington (UK), and Maputo
(Mozambique). He has served as the president of the Apulo-Lucanian Or-
thopedic Society (APLOTO).
During his 30-year career, Laforgia has performed more than 30,000 operations, including more
than 2,000 hip replacements and more than 1,500 knee replacements.
He has taught orthopedics and traumatology at the Universities of Bari and L’Aquila (Italy) and at the
University of Maputo (Mozambique).
His main research interests are the biomechanics of healthy and pathological hips, the technique of
hip surgery, and the development of new osteosynthesis instrumentation. He is a member of the
Standardized Audit of Hip Fractures in Europe (SAHFE) Group for the study of the economic impact
of femoral neck fractures, and a member of the Italian Health Ministry´s working group that assess-
es the feasibility of a neck-fractures registry in Italy.
28 >28°
HOOS P HOOS S HOOS AHOOS Sp HOOS
QS
F 12
100
90
80
70
60
50
40
30
20
10
0
HOOS:
Hip dysfunction and Osteoarthritis Outcome Score; P = pain; S = symptoms; A = activity limitations in daily living; Sp = function in sport and recreation;
Q = quality of life
Patients´ satisfaction index (%)
teolysis, socket instability and stem instability were
excluded from the analysis because of low or null
variability among the patients.
Higher BMI values were associated with better
quality of life according to the SF-12 scale, while
leg length discrepancy was associated with a worse
outcome. Age was the only variable associated
with health quality outcomes in terms of HOOS
and SF-12 in the multivariate analysis. Specifical-
ly, on multivariate analysis older age was associat-
ed with worse health quality outcomes in terms of
both SF-12 and four of the five patient-relevant di-
mensions of the HOOS questionnaire – i. e., pain
(HOOS P), symptoms (HOOS S), activity limitations
CeraNews 1/ 2015
19
Figure 2: CoC bearings for hip arthroplasty
in daily living (HOOS A), and function in sport and
recreation (HOOS Sp). None of the analyzed vari-
ables was associated with the HOOS Q outcome at
the multivariate analysis.
No statistically significant differences were ob-
served between unilateral and bilateral interven-
tions in terms of SF-12 and between pain, other
symptoms, function in daily living and function in
sport and re creation according to the HOOS score.
However, statistically significant differences were
observed between the unilateral (mean score:
85.2) and bilateral intervention (mean score: 78.8)
in terms of quality of life according to the HOOS
Q score. Patients with THR bearings larger than
28 mm in diameter showed higher HOOS and SF-
12 scores. The differences were statistically signifi-
cant ( Fig. 1).
Conclusions
In summary, the only bearing-related complications
reported by the patients included in the DESIT study
at about 4 years' mean follow-up are transient nois-
es. Bearing diameter larger than 28 mm was shown
to improve patients’ satisfaction with their hip re-
placements, while absence of osteolysis and of ce-
ramic fractures confirms the excellent mechanical
and wear behavior of CoC bearings ( Fig. 2).
Corresponding Author:
Renato Laforgia, MD
Director Orthopedics and Neuro Rehabilitation Unit
Mater Dei Hospital (CBH Group)
10, Via Samuel F Hahnemann
70126 Bari (Italy)
CeraNews 1/ 2015
20 SCIENCE
2015 Update on an Evolving Perspective for
Taper Corrosion in Total Hip Arthroplasty
Kurtz SM
Implant Research Center School of Biomedical Engineering, Science, and Health Systems,
Drexel University, Philadelphia, USA
Taper corrosion is an old issue for today’s modern implants. In recent years, however, taper
corrosion has re-emerged as a clinical concern, first with certain large-head metal-on-metal hip
designs, then also with modular femoral necks, and even in selected cases with modern metal-
on-polyethylene bearing couples. Our group was among the first to identify ceramic femoral
ball heads as a potential solution to taper corrosion [1]. In the past few years we have pursued
research to better understand and quantify the amount of metal that is released from contem-
porary ceramic and CoCr femoral ball heads. The purpose of this article is to briefly summarize
some of our latest findings, presented at the ASTM Symposium on Taper Corrosion 2014 [2] and
in posters at the 2015 Meeting of the Orthopedic Research Society [3, 4]. We want to continue
to share an evolving perspective on this topic based on our group’s recent research.
Interested in Retrieval Research? How You Can Help.
As our retrieval research continues, access to explanted ceramic heads
and stem pairs with over ten years in vivo, as well as to ceramic heads
incorporating metallic sleeves (e. g., Delta option heads), would be ex-
tremely useful. If you are interested in collaborating with our multi-insti-
tutional retrieval research program by providing explanted devices and
associated (de-identified) clinical data, please do not hesitate to contact
the author (skurtz@drexel.edu). We have established protocols for the
shipping of retrieved implants internationally, and we currently collabo-
rate with over 15 clinical centers in the USA and Europe.
Our group began to study the hip implant retrieval
collection at the Implant Research Center at Drex-
el University to compare taper corrosion in ceram-
ic head systems with that in metal head systems
[1]. We have spent a few years studying carefully
matched implants in the two 50-implant cohorts
(100 patients total) to account for all the variables
influencing taper corrosion and to focus on the
difference between ceramic-metal and metal-met-
al tapers. First of all, we excluded from the study
any hip implant systems with modularity besides
the head-neck interface. This means that there
were no ceramic heads with metal sleeves in the
study, nor were there modular necks or modu-
lar stems. The ceramic heads were all Biolox®,
Biolox®forte or Biolox®delta heads produced by
CeramTec. We observed significantly less corro-
sion among the stems in the ceramic head cohort
as compared with the metal head cohort, and we
published these data in 2013 [1].
Reduced metal release with ceramic
What we didn’t know at the time was to what de-
gree ceramic heads reduced metal release, and
whether metal release was mitigated at the head
taper, stem taper, or both. We spent over a year de-
veloping and validating a highly sensitive technique
to measure the microscopic volumes of metal that
are released in CoCr femoral ball heads and met-
al stem tapers [4]. After re-examining our previous
matched 50–50 cohort of ceramic and femoral ball
heads, we found that the ceramic cohort exhibited
over 90 % less metal release, in terms of volumet-
ric material loss, when compared with the CoCr co-
hort. When focusing on the CoCr head cohort, we
found that the vast majority of the metal release –
again, over 90 % – was liberated from the femoral
ball head rather than from the stem taper. These
CoCr heads were all on MoP bearings.
Mechanical integrity influences corrosion
Retrieval research on taper corrosion continues to
be challenging because of the many relevant and
potentially confounding factors: The implantation
time and flexural rigidity of the stem are two such
factors. We were curious to see if the mechanical in-
tegrity of the taper connection would influence the
corrosion at the head-neck interface [3]. In the lab-
oratory, previous researchers had shown that impac-
tion force can affect the amount of micromotion,
fretting, and corrosion under in vitro conditions [5].
We asked if such a situation might also be applica-
ble in vivo. To answer this question, we studied 46
CeraNews 1/ 2015
21
retrieved hip systems that did not have the head-
stem taper intraoperatively disassembled. These de-
vices had been revised for infection, loosening, and
periprosthetic fracture. We found that for devices
implanted for between 5 and 10 years, there was
an inverse correlation between the corrosion dam-
age of the taper and the strength of the taper junc-
tion, recorded as the force required to disassemble
the head from the stem taper. In other words, the
weaker the interlock between head and the taper,
the more corrosion was observed at the retrieved
modular taper junction. Keep in mind that this is a
pilot study, but these preliminary data do lend fur-
ther support to the plethora of factors – some well-
known for years, others only being discovered today
– that influence clinical manifestations of corrosion
at the head-neck interface.
Trunnion surface morphology
not relevant
One design factor, namely stem surface roughness,
has recently been suggested to influence taper cor-
rosion based on in vitro experiments [6]. For this rea-
son, we also decided to study the effect of this vari-
able on taper corrosion in explanted hip components
with CoCr femoral ball heads [2]. We asked whether
components with "microgrooved" stem tapers have
higher fretting-corrosion damage scores than com-
ponents with "smooth" stem tapers. In order to an-
swer this question, we performed a retrieval analy-
sis of 398 paired femoral ball head and stem THA
components. Using multivariate analysis of covari-
ance, we found that implantation time (p<0.0001),
apparent engagement length (p<0.0001), flexural ri-
gidity (p=0.008), and head size (p=0.04) were sig-
nificant factors in fretting-corrosion head-damage
scores. Following adjustment for these factors, sur-
face topography (p=0.97) was not associated with
fretting-corrosion damage. Overall, the results of
this study do not support trunnion surface morphol-
ogy as a contributing factor to fretting and corrosion
damage at the modular CoCr head-neck interface.
Our group’s ongoing retrieval research continues
to uncover important implications for metal debris
generation in modular hip systems. It is now clear
that ceramic heads eliminate the potential for met-
al release from the CoCr head and reduce tribo-
corrosion of metal stem tapers to a level that is ex-
ceedingly challenging to measure today. Our pilot
research with retrieved CoCr heads suggests that
mechanical integrity of the taper could play an im-
portant role in its susceptibility to taper corrosion
in vivo. Furthermore, our retrieval data do not sup-
port stem taper morphology (i. e., smooth vs. micro-
grooved stem tapers) as a significant factor to ex-
plain fretting and corrosion taper damage in vivo.
Expect future updates on the status of taper corro-
sion research at conferences in the coming year.
Acknowledgements: The author would like to thank Sevi Kocagoz,
Christina Arnholt, Genymphas Higgs, and Dan MacDonald, Drexel Univer-
sity, and Richard Underwood, Ph.D., Exponent, for their contributions to
the corrosion research summarized in this article, as well as for their in-
sights and many helpful discussions.
References
1. Kurtz SM, Kocagoz SB, Hanzlik JA, Underwood RJ, Gilbert JL, Macdonald
DW, Lee GC, Mont MA, Kraay MJ, Klein GR, Parvizi J, Rimnac CM, Do ce-
ramic femoral heads reduce taper fretting corrosion in hip arthroplasty? A
retrieval study. Clin Orthop Relat Res 2013;471:3270–3282
2. Arnholt C, Underwood RJ, MacDonald DW, Higgs G, Chen AF, Klein G,
Hamlin B, Lee GC, Mont M, Cates H, Malkani A, Kraay M, Rimnac CM,
Kurtz SM, Does micro-grooved surface topography influence fretting cor-
rosion of tapers in THA? Classification and analysis of surface topography.
ASTM Symposium on Taper Corrosion in Total Hip Replacement Devices
2014, New Orleans, USA
3. Higgs GB, Siskey RL, Gilbert JL, Mihalko WM, Rimnac CM, Kurtz SM, What
effect does the strength of the taper connection have on taper damage
in retrieved total hip devices? Trans Orthop Res Soc 2015; Poster Session
PS2-154:1741
4. Kocagoz SB, Underwood RJ, MacDonald D, Gilbert JL, Rimnac CM, Kurtz
SM Metal release in ceramic and CoCr heads at the modular junction: a
matched cohort retrieval study. Trans Orthop Res Soc 2015;Poster Session
PS1-065:0887
5. Mroczkowski ML, Hertzler JS, Humphrey SM, Johnson T, Blanchard CR, Ef-
fect of impact assembly on the fretting corrosion of modular hip tapers. J
Orthop Res 2006; 24:271–279
6. Panagiotidou A, Meswania J, Hua J, Muirhead-Allwood S, Hart A, Blunn G,
Enhanced wear and corrosion in modular tapers in total hip replacement
is associated with the contact area and surface topography. J Orthop Res
2013;31:2032–2039
Corresponding Author:
Steve M. Kurtz PhD
Implant Research Center School of Biomedical
Engineering, Science, and Health Systems,
Drexel University
3401 Market Street, Suite 300
Philadelphia, PA 19104 (USA)
E-mail: skurtz@drexel.edu
CeraNews 1/ 2015
22 SCIENCE REPORT
The main purpose of the symposium was to provide
a forum for scientific exchange and an opportuni-
ty to find consensus on common methods for the
assessment and testing of fretting and corrosion,
possibly leading to the development of appropriate
international standards. Many aspects were taken
into account, with special emphasis on the follow-
ing subjects:
Characterization of fretting, corrosion and the
resulting adverse tissue reactions,
significance of explants,
current and prospective test procedures, and
design parameter for taper connections in joint
endoprostheses.
Approximately 200 participants from science, from
industry, from the Food and Drug Administration
(FDA), and from several legal organizations fol-
lowed the 27 presentations which were divided
into five different sections according to their main
focus. At the end of each section, the participants
had the opportunity to intensively discuss the con-
tents of the presentations with the presenters. Fur-
thermore, altogether 15 research groups took the
opportunity to present their newest results within
a poster session. Organizers and chairmen of the
symposium were A. Seth Greenwald (Cleveland),
Steven Kurtz (Philadelphia), Jack Lemons (Bir-
mingham), and William Mihalko (Memphis).
Adhesion of inflammatory cells could
cause corrosion
In his presentation, Lemons showed the difficulty of
distinguishing between the different possible corro-
sion mechanisms, such as galvanic corrosion, fret-
ting corrosion, crevice corrosion, and pitting corro-
sion, and of simulating these mechanisms in vitro.
Jeremy Gilbert (Syracuse) reported that inflamma-
tory and immune cells attach to CoCrMo surfaces
in vivo and start or amplify corrosion processes. Mi-
croscopical investigations of explanted hip compo-
nents (MoM, MoP) and knee implants supplied for
the first time evidence for this type of corrosion.
These corrosion processes have been observed in-
dependent of the metal alloy, implant design, and
type of polyethylene. It is largely unknown which
stimuli trigger the cell activity.
With the help of 843 examined retrievals, Kurtz il-
lustrated in his presentation that the loss of volume
due to corrosion processes is much larger on the
metal ball head tapers than on the stem tapers. Fur-
thermore, using 398 explanted stems from MoP-
bearings, he provided evidence that the surface to-
pography of the stem tapers does not influence the
qualitative and quantitative degree of corrosion on
either on the metal ball head tapers or the stem ta-
pers.
Legal aspects: large product range,
demand on improved test methods
Carlos Lavernia (Miami) complained about the
large number of different taper designs which may
exist within the product range of a single prosthesis
company, harboring the risk of mix-and-match. He
used the term "lawyeritis", which may prevent fur-
ther proper scientific investigation of the topic.
Fretting and Corrosion
Discussion of Methods for Assessment and Testing
Report on the Symposium on Modularity and Tapers in Total Joint Replacement
Devices, November 10, 2014, New Orleans, USA
Pandorf T
CeramTec GmbH, Plochingen, Germany
In recent years, fretting and corrosion of modular connections in hip endoprosthetics have been
more and more under discussion, leading to an increased number of publications related to the
topic. Also modular connections with ceramic ball heads on stem tapers or ceramic ball heads
with sleeves on stem tapers for revision surgeries have been investigated in this framework.
Nevertheless, the experts are still not in agreement on the means and methods for qualitative
and quantitative assessment of the corrosion events occurring at the taper connections. More-
over, the in-vitro reproduction of the clinically observed corrosion phenomena is a topic of on-
going research. To address these issues, the American Society for Testing and Materials (ASTM)
and the American Academy of Orthopedic Surgeons (AAOS) organized a symposium held in
New Orleans on November 10, 2014, with notable experts on the podium.
CeraNews 1/ 2015
23
John Goode from the FDA noted that improved
test methods are urgently necessary because all
the implants exhibiting clinically relevant problems
have successfully passed the standardized testing
prior to market release. Two representatives of a
US law office stated that appropriate standards
and guidelines might significantly ease possible lit-
igations. The currently common active recruitment
of patients for litigations increasingly falsifies the
available data and affects the scientific root cause
analysis.
Several important conclusions have been drawn on
the basis of contemporary knowledge: in the test
procedures, more and more attention is given to the
selection of those test parameters having the great-
est influence on the simulation of clinically relevant
failure modes, e. g., the test fluid or the loading sce-
nario. In order to assess these clinically relevant fail-
ure modes with the help of retrievals, it is necessary
to establish uniform cleaning procedures for the ta-
pers. Only then it is possible to assess the retrievals
on the basis of qualitative scores and quantitative
measurements.
Impact of fretting and corrosion
on clinical results
The scientific and technological meeting showed
that remarkable progress has been made in assess-
ing and testing fretting and corrosion since the last
meeting of this kind in November 2013. It also re-
vealed that the complex relationships and the large
number of influencing factors leading to the clini-
cally observed failure modes can be simulated only
roughly in vitro. There was agreement that the im-
portance of fretting and corrosion related to clin-
ical problems for patients requires further exam-
ination: So far, only a few revision surgeries have
been performed due to symptoms which are relat-
ed exclusively to fretting and corrosion, whereas a
large number of retrievals show clear signs of these
phenomena. A necessity to develop different stem
taper designs for ceramic and metal ball heads –
with respect to either the shape or the surface – is
not seen by the experts at this time.
References
1. Lemons JE. Experience & Opinions on Modular Connections for Surgical
Implant Devices. ASTM International Symposium on Modularity and Tapers
in Total Joint Replacement Devices, New Orleans 2014, Abstract (talk 1)
2. Kurtz SM et al. Is Taper Fretting Corrosion a Threat to the Clinical Per-
formance of Large-Diameter Highly Crosslinked Polyethylene Bearings?
ASTM International Symposium on Modularity and Tapers in Total Joint
Replacement Devices, New Orleans 2014, Abstract (talk 9)
3. Higgs GB et al. Characterizing the Strength of the Taper Connection & its
Effect on Taper Damage in Retrieved Total Hip Devices. ASTM Internation-
al Symposium on Modularity and Tapers in Total Joint Replacement Devic-
es, New Orleans 2014, Abstract (talk 10)
4. Gilbert JL. State-of-the-Art Understanding of In Vivo Modular Taper Cor-
rosion & In Vitro Testing. ASTM International Symposium on Modularity
and Tapers in Total Joint Replacement Devices, New Orleans 2014, Ab-
stract (talk 18)
5. Laverna CJ et al.The Role of Design Parameters and Microstructure in
the Corrosion and Fretting of Hip Taper Interfaces: A Retrieval Study.
ASTM International Symposium on Modularity and Tapers in Total Joint
Replacement Devices, New Orleans 2014, Poster
Corresponding Author:
Thomas Pandorf PhD
(Senior Manager Applied Science)
CeramTec GmbH
CeramTec Platz 1 – 9
73207 Plochingen (Germany)
E-mail: t.pandorf@ceramtec.de
CeraNews 1/ 2015
24 SCIENCE
Does Bearing Influence Septic Loosening of
primary Total Hip Arthroplasty?
Bordini B, Caputo D, Stea S
RIPO Register c/o Medical Technology Laboratory, Istituto Ortopedico Rizzoli, Bologna, Italy
Beginning on January 1, 2000 a Register for Or-
thopedic Prosthetic Implants (RIPO) was estab-
lished in the Italian region of Emilia Romagna. The
register collects data on all primary hip replace-
ments and revision surgery performed in public
and private hospitals of the region [1]. Surgeons
provide data on specific register forms, which are
completed before patients are discharged. The
register capture rate is nearly 98 %. The princi-
pal outcome measure is time to revision surgery,
defined as removal or exchange of at least one
single component. Among reasons for revision,
septic loosening represents 6.3 % of all possible
causes. This is not such a high percentage, but
septic loosening often has the worst outcome for
the patient.
The aim of the analysis was to determine whether
there is an influence of articular coupling on septic
loosening.
Methods
To achieve this aim, only uncemented total hip ar-
throplasties implanted in the period from january
2000 to december 2013 in primary coxarthrosis and
coxarthrosis secondary to developmental dysplasia
were considered due to a possible bias related to
the presence of antibiotic in the cement. The final
dataset is presented in Table 1.
Possible risk factors for sepsis are not equally dis-
tributed among the four groups, so the Cox propor-
tional hazard method was applied, with revision of
total hip arthroplasty (THA) for septic loosening as
the end point.
Results
The analysis showed that age at surgery and body
mass index (BMI) do not influence septic loosen-
ing, while type of articular coupling and gender
do. More specifically, CoC coupling reduces sig-
nificantly the risk of septic failure compared with
MoM with a hazard ratio of 3.1 (1.6–6.2). CoC
A cohort of 36,396 implants of primary total hip arthroplasties was considered, extracted from
the italian Register of Prosthetic Orthopedic Implants (RIPO). Of these, 49 % have CoC articu-
lar coupling, 23.4 % CoP, 19.5 % MoP, and 8 % MoM. Survival analysis was performed, the end
point being revision due to sepsis. It was shown that age at surgery and body mass index do
not influence septic loosening, while articular coupling and male gender do. In detail, CoC
coup ling reduces the risk of septic failure compared with MoM. Men have a higher risk than
women.
Coupling Number of
implants (n)
Age, mean
(years)
and range
Prop.
of obese
(%)
Prop.
of female
(%)
Revisions
for septic
loosening (n)
CoC 17,858 65.7 (13–93) 65 59 22
MoP 7,104 71.1 (20–95) 67 62 13
CoP 8,524 70.3 (22–92) 65 62 13
MoM 2,910 61.4 (16–87) 64 48 14
Table 1: Cohort of 36,396 uncemented primary implants analyzed statistically
Hazard ratio 95% lower
bound
95% upper
bound
p-value
Gender
(reference male)
0.6 0.3 0.9 0.03
BMI class
(reference obes)
0.9 0.7 1.3 0.97
Bearing
(reference CoC)
0.98 0.95 1.0 0.09
MoM 3.1 1.6 6.2 0.003
MoP 1.2 0.6 2.3 0.66
CoP 1.2 0.6 2.3 0.66
Table 2: Results from Cox model: A hazard ratio (HR) >1 indicates risk increase, a HR <1 risk
reduction (significant data are in boldface)
The abstract is based on
results of a clinical trial
(Level of Evidence III)
CeraNews 1/ 2015
25
Barbara Bordini, senior statistician of the Reg-
ister, has a statistics degree from the University
of Bologna. Since 1999, she has been working
at the Istituto Ortopedico Rizzoli, at the Medical
Technology Laboratory. She is responsible for the
statistical analysis of the Register of Prosthetic
Orthopedic Implants (RIPO). She identifies groups
of patients to start on clinical experiments also
by surveying the regional and local data banks.
does not influence the risk compared with CoP or
MoP. Women have approximately half the risk of
men ( Table 2).
The results are unchanged when only late infections
(revision surgery after at least 60 days from implant)
are considered.
Conclusions
It can be concluded that articulation without met-
al components reduce the risk of precocious amd
late septic failure of THA, although significance was
only reached in comparison with MoM. Male gen-
der shows a higher risk for septic loosening com-
pared with female gender. A limitation of this study
is that comorbidities that may affect the outcome of
sepsis were not considered.
Acknowledgements: All surgeons of orthopedic units in the Region
Emilia Romagna are gratefully acknowledged for sending their data to
the register.
References
1. RIPO annual report, https://ripo.cineca.it, last downloaded February 15,
2015
Corresponding Author:
Barbara Bordini
Statistician
RIPO Register c/o Medical Technology Laboratory,
Istituto Ortopedico Rizzoli
Via di Barbiano 1/10
40136 Bologna (Italy)
E-mail: barbara.bordini@ior.it
Pauwels Commemorative Medal 2014
Werner Zimmerli, MD, was awarded the Pauwels commemorative medal by the German Society for
Orthopedics and Orthopedic Surgery (DGOOC). His lecture during the award ceremony was entitled:
"Orthopedic Prosthetic Joint Infections: Pathogenesis und Therapy".
Zimmerli is a well-known infectious diseases specialist with more than thirty years working experience
in the field of internal medicine and infectious diseases. Since 1979 his research focus has been on the
pathophysiology and treatment of implant infections. A major breakthrough in the treatment of these
infections was the proof of rifampicin´s effectiveness against biofilm infections. Working together with
the orthopedist Peter Ochsner and the infection specialist Andrej Trampuz he developed a treatment
algorithm for prosthetic-joint infections [1].
Zimmerli was also a member of the commission of the Infectious Diseases Society of America (IDSA), that published guidelines
for the diagnosis and treatment of prosthetic joint infections. These are based on the published treatment algorithm and have
since become the international standard.
Since retiring as a medical chief physician Zimmerli has been working as a medical consultant for orthopedic infections at the
Kantonsspital Liestal, Switzerland.
He is a advisory board member of the Pro-Implant Foundation and teaches in the foundation´s workshops (https://www.pro-
implant-foundation.org/en/about/who-we-are).
Reference: 1. Zimmerli W, Trampuz A, Ochsner PE. Prosthetic-Joint Infections. N Engl J Med 2004;351:1645-1654
AWARD
CeraNews 1/ 2015
26 MATERIALS RESEARCH
The Effect of Chromia Content on Hardness of
Zirconia Platelet Toughened Alumina Composites
Kuntz M
CeramTec GmbH, Plochingen, Germany
Description of tests and results
A test series of 4 ZTA variants with different chromia
content was produced in the CeramTec laboratory.
The chromia content in Biolox®delta , as a reference,
is 0.32%. For comparison, samples with lower and
higher chromia content and even 0 % chromia have
been produced. Manufacturing conditions like mill-
ing, pressing, sintering and hard machining for all
specimens are identical. The ceramic microstruc-
ture, i. e., grain size and grain distribution of the
material components alumina, zirconia, and plate-
lets, are within the normal range. As an example,
Figure 1 shows the microstructure of a speci-
men with 0 % chromia content versus Biolox®del-
ta reference.
Hardness of ceramics is usually measured using the
Vickers 4-sided diamond pyramid. Today the use of
a test load of HV 1, or Hardness Vickers load balance
of 1 kg (=9.8 N), is recommended. In the past, sev-
eral studies also used other test loads like HV 0.5 or
HV 10. It was thus decided to include these 3 load
levels in this study.
Furthermore, the preferred unit of hardness values
has been changed over time. Today, using the ratio
of load versus projected imprint area for the hard-
Biolox®delta is a zirconia toughened alumina ceramic (ZTA) for biomedical applications. The
success of this material relies on its extraordinary combination of material properties such as
strength, toughness, hardness and biocompatibility. The composition of Biolox®delta includes
SrO, Y2O3, and Cr2O3. Strontia is added for the formation of platelets inside the matrix, which
support the toughness of the material. Yttria is added in order to control the transformation
mechanism of the zirconia phase.
According to Burger et al., it was previously stated that the addition of chromia leads to im-
proved hardness in a ZTA material [1]. However, later studies on this subject reveal a measur-
able increase in hardness only at a chromia content much higher than is present in Biolox®del-
ta [2]. Further scientific literature suggests that the addition of chromia within a limited range
does not influence the hardness of a ZTA material [3]. CeramTec undertook a comprehensive in-
vestigation in order to isolate the impact, if any, of chromia on hardness in Biolox®delta. The re-
sults of this analysis are described here.
Figure 1: Microstructure of 2 specimens with different Cr2O3 content; left: 0,00 %; right: 0,32 % (© CeramTec)
CeraNews 1/ 2015
27
Figure 2: Results of the hardness measurements of the 4 variants
ness value is recommended, which makes gigapas-
cal [GPa] the relevant unit. In historic data, a unit-
less number was preferred. Such numbers can be
directly compared using the factor 0.009807. As
an example, a hardness value of 2000 [-] equals
19.61 GPa.
Figure 2 shows the results of the analysis. Mean
values ±1 x standard deviation with the error bar are
plotted. As already well known, the hardness values
are higher at lower load levels of the indentation
(at least within the load range of this study). For all
load levels, no measureable influence of the chro-
mia content to hardness is found. For the reference
hardness value HV1, all results are virtually identical.
Influence of test load and strontia
These results demonstrate that the presence or
non-presence of chromia in a ZTA material that is
otherwise identical to Biolox®delta has no influ-
ence on the hardness of the material, at least in
the range of the amount of chromia investigated
here (0–0.5 % by weight). For the study of Burger
et al., the load level HV 0.5 was used which is not
recommended today [1]. This may be one source of
inaccurate results due to high measurement uncer-
tainty. In addition, the sample in [1] that contained
chromia, also contained SrO, which was absent
from the chromia-free sample. Unfortunately, the
result of the study [1] from 2001 has often been
cited in publications referring to the material profile
of Biolox®delta. However, the statistically substan-
tiated test results discussed here demonstrate that
the chromia content of Biolox®delta does not mea-
surably influence the hardness.
References
1. Burger W, Richter HG, High Strength and Toughness Alumina Matrix Com-
posites by Transformation Toughening and „In Situ“ Platelet Reinforce-
ment (ZPTA) – the New Generation of Bioceramics, Key Engineering Ma-
terials 2001;191-195:545–548
2. Bradt RC, Cr2O3 Solid Solution Hardening of Al2O3, Journal of the Ameri-
can Ceramic Society 1967;50:54–55
3. Magnani G, Brillante A, Effect of the composition and sintering process
on mechanical properties and residual stresses in zirconia alumina com-
posites, Journal of the European Ceramic Society 2005; 25:3383-3392
4. ISO 14705 Fine ceramics (advanced ceramics, advanced technical cera-
mics) – Test method for hardness of monolithic ceramics at room tempe-
rature
HV0.5 HV1 HV10
0 0.14 0.32 0.50
19.0
18.5
18.0
17.5
17.0
16.5
chromia content (%)
Vickers Hardness (GPa)
HV0.5 HV1 HV10
0 0.14 0.32 0.50
19.0
18.5
18.0
17.5
17.0
16.5
chromia content (%)
Vickers Hardness (GPa)
Corresponding Author:
Meinhard Kuntz PhD
(Manager Oxide Development)
CeramTec GmbH
CeramTec-Platz 1–9
D-73207 Plochingen (Germany)
E-mail: m.kuntz@ceramtec.de
CeraNews 1/ 2015
28 SCIENCE REPORT
What's New in Endoprosthetics in Russia?
8th Vreden's Readings Conference, St. Petersburg, Russia
Tikhilov RM1, Shubnyakov II1, Atzrodt V2
1Research Institute for Traumatology and Orthopedics R.R. Vreden, St. Petersburg, Russia;
2CeramTec GmbH, Plochingen, Germany
On three days, 102 scientific presentations and six
lectures were held on the subject of endoprosthetic
replacements of the large joints. The lectures were
delivered in Russian and English and simultaneously
translated. The conference was accompanied by an
exhibition by the 60 leading enterprises in the medi-
cal technology industry. Numerous workshops were
devoted to the newest methods in endoprosthetics
and to the conservative treatment of pathologies of
the locomotor system.
The topics with which Russian specialists and experts
are currently dealing in the field of endoprosthetics
are also the main focus of orthopedics worldwide:
complex revision surgery,
the therapy of infection-related complications,
highly complex pathologies of the large joints,
the optimization of care of young and active pa-
tients
and issues of safety and quality in endoprosthet-
ics.
Russian orthopedists are also confronted with spe-
cific problems regarding the treatment of frequent-
ly occurring dysplasias in certain regions ( case
report), above all in the southern regions of Rus-
sia, and the traditionally determined preference for
classical solutions (e.g., osteotomy rather than en-
doprosthesis).
Focus: Basic and advanced training
The rapid development of endoprosthetics in Rus-
sia, with an average yearly growth of 15–20 %, in
some regions even 40–50 %, must be accompa-
nied by rigorous schooling and advanced training
of orthopedic surgeons. The conference made clear
that continuous basic and advanced training are of
particular importance for the professional compe-
tence of the operating surgeon, for results analysis,
and for the comprehensive assurance of rehabilita-
tion, without which high-quality results cannot be
achieved.
During the conference, attention was focused in
particular on implant pathologies and implant al-
lergies and on the role played by implant mate-
rials and designs in adverse reactions to abrasion
and corrosion products. It became apparent that
the problems in their complexity can be solved only
on a multidisciplinary basis, and that the experts in
the specialized disciplines must join forces to meet
this challenge. As a result of an interesting discus-
sion about contributions by Russian and German
experts it was agreed to carry out further studies
together.
In recent years, the "Vreden's Readings" conference has developed into an excellent forum for
Russian orthopedics, and the number of participants from abroad grows year by year. Approx-
imately 800 orthopedists from various regions of Russia and numerous visitors from 29 coun-
tries, among them the USA, France, Germany, Italy, Great Britain, Austria and Japan, took part
in the eighth conference. The Eastern European states were represented by specialists from
Lithuania, Latvia, the Ukraine, Belarus, and Kazakhstan.
9th Vreden's Readings Conference 2015:
8–10 October 2015, St. Petersburg, Russia
This year's conference will take place in St. Petersburg from the 8th to
the 10th of October. One topic of the scientific program will be peri-
prosthetic joint infection (PJI).The infection expert Prof. Andrej Trampuz,
Charité Berlin (https://www.pro-implant-foundation.org/en/) will or-
ganize the PJI session with German and Russian experts, who will present
and discuss the modern concepts of prevention, diagnosis, and therapy.
The subject area foot surgery will be included in the scientific program for
the first time. The results of the conference will be published and made
accessible to all interested persons (congress link http://www.vreden-
readings.org/eng/program.php)
We invite you to a stimulating conference with interesting encounters.
R.M. Tikhilov, MD
CeraNews 1/ 2015
29
Contributions on the
subjects of implant aller-
gies, implant pathologies
and hip revision can be
accessed here in Russian
and in English with the
QR code.
Some of the contributions to the "Vreden's Read-
ings" conference 2014 were published in the journal
Traumatology and Orthopedics of Russia (issues 3
and 4, 2014, Russian and English) and can be down-
loaded (http://journal.rniito.org/num_en.html).
References
1. Krenn V, Thomas P, Thomsen M, Usbeck S, Scheuber L, Boettner F, Rüther
W, Hopf F, Müller S, Krukemeyer MG, Gehrke T, Kendoff D, Tiemann A, Hu-
ber M. Implant-associated pathology: an algorithm for identifying par-
ticles in histopathologiy synovialis / SLIM diagnostics.Traumatology and
Orthopedics 2014;3:1
2. Thomas P, Thomsen M, Krenn V, Summer B. Patients with suspected me-
tal implant allergy: Potential clinical pictures and allergological diagnostic
approach (review). Traumatology and Orthopedics 2014;3:142–146
3. Thomsen M, Krenn V, Thomas P, Kretzer JP. Clinical cases of patients with
arthroplasty and heightened blood concentration of metal ions.Traumato-
logy and Orthopedics 2014;4:85–89
Corresponding Author:
Raschid M. Thikhilov, MD
R. R. Vreden Russian Research Institute of
Traumatology and Orthopaedics
Acad. Baikov Str. 8
195427 St. Petersburg (Russia)
E-mail: info@rniito.org
Treatment of dysplastic coxarthrosis
Diagnosis
A 47-year-old female patient with left-sided dyspla-
stic coxarthrosis (Fig. 1) had been treated conser-
vatively during her childhood. This involved retenti-
on with a plaster cast in order to reduce the luxati-
on of the left hip. On admission to the hospital she
complained of pains, reduced leg length, and res-
tricted mobility in her left hip joint. The patient was
barely able to walk due to the one-sided leg length
difference (3 cm) and the flexion contraction in the
hip joint. She had a pronounced limp and required a
walking aid. In addition, there was pain in the area
of the lumbar spine.
Therapy
The left hip joint was replaced with a cement-free
endoprosthesis via lateral access. Because of the pa-
tient's age and her activity demands a ceramic-cera-
mic bearing was used. Reconstruction of the cup
was done with autologous bone material (Fig. 1).
It was decided not to perform a complete leg-
length equalization due to the existing changes in
the lumbar spine. The resulting leg-length differen-
ce was 0.8 cm (Fig. 1). The Harris Hip Score had
improved from 38 to 92 points at the time of the
most recent follow-up examination.
Two years following the operation the cup and
the stem are stable, and no postoperative complica-
tions are detectable. The flexion contraction has im-
proved significantly. The patient can walk normally,
requires no walking aid, and is satisfied with the re-
sult.
CASE REPORT
Figure 1: Female patient with dysplastic coxarthrosis Crowe II, from left to right: preoperative X-ray image, postoperative X-ray image, X-ray image 2 years postop-
eratively (© Tikhilov)
CeraNews 1/ 2015
30 SCIENCE REPORT
Tribology: Science and Practice in Korea
Pick from a Bearing Congress in Seoul (South Korea)
Zimmermann M, Graessel M
CeramTec GmbH, Plochingen, Germany
Although total hip arthroplasty (THA) is a very successful type of surgery, it is well-recognized
that clinical outcomes are influenced, among other factors, by the quality of the implants used.
In particular, the choice of materials for the bearing couple plays an important role. In order to
provide the latest updates in this regard, Jun-Dong Chang, MD, Chairman of Department of Or-
thopaedic Surgery and Director of Arthroplasty Center of Hallym University Dongtan Sacred
Hospital, Seoul (South Korea), organized a full-day congress dedicated specifically to "Tribolo-
gy: Science and Practice". The event was held at his hospital and was attended by more than
150 Korean surgeons. Eight international faculty members from Germany, Italy, Switzerland,
the USA, China, Japan and India highlighted the meeting with their contributions.
According to Chang, the most important issue in
THA in Korea is to minimize wear and impingement.
Tribology of the bearing surfaces is a topic that con-
tinues to be discussed. Therefore, the scientific pro-
gram of the "Tribology: Science and Practice" con-
gress focused on issues regarding materials, wear
particles, taper corrosion, infection risks related to
bearing surface, current status of bearing surface,
evolution of ceramic bearings, differences between
Asian and Western patients, technical aspects, and
registry.
Given that patients today have a substantially lon-
ger life expectancy, it is anticipated that wear-relat-
ed issues will predominate. Furthermore, it is well-
known that Korean as well as other Asian patients
differ from Western patients in their specific anato-
mies and lifestyles. Their daily routine requires a par-
ticularly large range of motion, and a large propor-
tion of Asian patients are young: Such differences
should be considered as the important issue in ar-
throplasty in Korea.
Asked about the bearing choice algorithm in Korea,
Chang stated: "All these considerations explain why
the clinical results with conventional polyethy lene in
Korean patients were poorer than those in Western
patients. Accordingly, alternative bearing surfaces
have been predominantly used for THA in Korea.
Among the alternative bearing surfaces, MoM, of-
ten used for resurfacing, has been associated with
an increased risk of osteolysis, local soft-tissue reac-
tions, tissue and bone necrosis, and potential long-
term toxicity. These adverse effects led to a substan-
tial decrease in the use of this kind of hard-on-hard
bearing surface for hip arthroplasty. This explains
why the use of ceramic bearings has become very
popular in Korea, showing the most reliable results
up to now among Korean patients. Another reason
for the popularity of CoC bearing couples in Ko-
rea is the cost-effectiveness with the nationally con-
trolled insurance system."
"Finally, the introduction of Biolox®delta ceramic in
Korea substantially improved the clinical outcomes in
comparison with previous pure alumina ceramic gen-
erations, especially regarding breakage and squeak-
ing. This enhanced ceramic also allowed the use of
a large ball head to improve stability and reduce im-
pingement in patients with small sockets, which is
common in Koreans. Breakage of Biolox®delta is
very rarely reported in Korea, and I have never expe-
rienced any fractures of liner or femoral head with
Biolox®delta ceramic." The acceptance of ceramic
bearings in Korea is very high, with an 85,46 % share
of CoC used in primary THA (data on file, South Ko-
rea Health Insurance Review and Assessment Service
2014). Thus, clinical outcomes and issues were ex-
tensively analyzed and discussed at the meeting. The
Korean situation was reflected in the presentations
by Kyong-Ho Moon, MD, Inha University, Incheon,
and Kyung-Hoi Koo, MD, Seoul National University
Bundang Hospital.
Long-term results of third-generation
CoC bearings in Korea
Moon presented the long-term results with the
third generation of CoC bearings. From April 2001
to January 2008, 349 cementless THA were per-
CeraNews 1/ 2015
31
formed with CoC (Biolox®forte, alumina) bearings
in 331 patients. The patients' mean age at the time
of surgery was 54.6 years (range: 23–87 years). The
most common indication was osteonecrosis, in 191
cases. After a mean follow-up of 8.9 years (range:
6.5–13 years), there was no radiologic evidence of
osteolysis or cup migration. The two main observed
complications were dislocation in nine cases (2.9 %)
and periprosthetic fracture in seven cases (2.2 %).
In three cases (0.9 %) a fracture of the ceramic
component was observed, including one case ob-
served intraoperatively (liner chipping). In five cases
(1.6 %) squeaking occurred, however, without re-
quiring revision. In conclusion, the long-term results
of third-generation CoC bearings in cementless pri-
mary THA were excellent.
Delta ceramic bearing: Will it guarantee
better results?
Koo reported on the retrospective findings from sev-
eral cohorts of patients all treated with CoC bear-
ings but with different stem and cup systems [1, 2,
3] (Level of Evidence III and IV).
Between 1998 and 2008, he used the Biolox®forte
ceramic and since March 2008 he is using Biolox-
®delta. The lessons learned from 10 years’ experi-
ence with the third generation of ceramic articula-
tion are that we should
not use sandwich-type ceramic liners,
not use 28-mm-short neck heads,
not use metal shells with an elevated rim, and fi-
nally,
we should inform the patients not to squat.
Between March 2008 and September 2011, 570
Bio lox®delta CoC hips were implanted in 492 pa-
tients. The mean age of the patients at surgery was
50 years (range: 16–83 years), with osteonecrosis
being the main reason for surgery in 311 cases. Af-
ter a mean follow-up of 42 months, neither oste-
olysis nor wear has been observed. The only case
of ceramic liner fracture was due to intraoperative
malpositioning of the liner. The use of ceramic ball
heads 32 mm or 36 mm in diameter clearly reduced
the risk of dislocation compared with 28-mm ball
heads [4] (Level of Evidence I).
References
1. Ha YC, Koo KH, Jeong ST, Joon Yoo J, Kim YM, Joong Kim H. Cementless
alumina-on-alumina total hip arthroplasty in patients younger than 50
years: a 5-year minimum follow-up study. J Arthroplasty 2007;22:184–8
[Level of Evidence IV study]
2. Ha YC, Kim SY, Kim HJ, Yoo JJ, Koo KH. Ceramic liner fracture after ce-
mentless alumina-on-alumina total hip arthroplasty. Clin Orthop Relat
Res 2007;458:106–10 [Level of Evidence III study]
3. Koo KH, Ha YC, Jung WH, Kim SR, Yoo JJ, Kim HJ. Isolated fracture of the
ceramic head after third-generation alumina-on-alumina total hip ar-
throplasty. J Bone Joint Surg Am 2008;90:329–36 [Level of Evidence III
study]
4. Lee YK, Ha YC, Koo KH. Comparison between 28 mm and 32 mm ceram-
ic-on-ceramic bearings in total hip replacement. Bone Joint J 2014;96–
B(11):1459–63 [Level of Evidence I Study]
Additional Selection of recently published ceramic bearing
related papers of Korean Surgeons,
Kang BJ, Ha YC, Ham DW, Hwang SC, Lee YK, Koo KH (2014) Third-gen-
eration alumina-on-alumina total hip arthroplasty: 14- to 16-year fol-
low-up study. Oct 2. pii: S0883-5403(14)00729-3. doi: 10.1016/j.
arth.2014.09.020. [Level of Evidence IV]
Kim YH, Park JW, Kim JS (2012) Cementless metaphyseal fitting anatomic
total hip arthroplasty with a ceramic-on-ceramic bearing in patients thir-
ty years of age or younger. J Bone Joint Surg Am 94:1570–1575 [Level of
Evidence IV]
Kim Y, Kim YH, Hwang KT, Choi IY (2014) Isolated acetabular revision
with ceramic-on-ceramic bearings using a ceramic head with a metal
sleeve. J Arthroplasty online accepted manuscript [Level of Evidence IV]
Lee YK, Ha YC, Koo KH (2014) Comparison between 28-mm and 32-mm
ceramic-on-ceramic bearings in total hip replacement. Bone Joint J 96-
B:1459–1463 [Level of Evidence I]
Park YS, Moon YW, Lee KH, Lim SJ (2014) Revision hip arthroplasty in pa-
tients with a previous total hip replacement for osteonecrosis of the fem-
oral head. Orthopedics Dec; 37(12):e1058-62. doi: 10.3928/01477447-
20141124-51 [Level of Evidence IV]
Shin YS, Han SB, Jung TW (2014) Comparison between preassembled and
modular cups in primary cementless total hip arthroplasty: a two-year
minimum follow-up study. J Arthroplasty 10 [Level of Evidence II]
Yoo JJ, Yoon PW, Lee YK, Koo KH, Yoon KS, Kim HJ (2013) Revision total
hip arthroplasty using an alumina-on-alumina bearing surface in patients
with osteolysis. J Arthroplasty 28:132–138 [Level of Evidence IV]
Yoon HJ, Yoo JJ, Yoon KS, Koo KH, Kim HJ (2012) Alumina-on-alumina
THA performed in patients younger than 30 years: a 10-year minimum
follow-up study. Clin Orthop Relat Res 470:3530–3536 [Level of Evi-
dence IV]
Corresponding Authors:
Martin Zimmermann PhD
(Senior Scientific Consultant)
Matthias Grässel MSc
(Regional Manager Asia)
CeramTec GmbH
CeramTec-Platz 1–9
D-73207 Plochingen (Germany)
E-mail: m.zimmermann@ceramtec.de
E-mail: m.graessel@ceramtec.de
CeraNews 1/ 2015
32 NEWS TICKER
Heinz-Mittelmeier Research Award for Study on
Ceramic Implant Applications in Arthroplasty
ABSTRACT
Corrosion at the femoral head-stem taper interface
has recently re-emerged as a clinical concern in to-
tal hip arthroplasty. In severe cases, the metal debris
and metal ions released can cause adverse tissue re-
actions, even with MoP components. Prior studies
regarding head-neck taper corrosion were based
largely on cobalt-chrome alloy femoral ball heads.
Less is known about taper corrosion with ceramic
femoral ball heads.
Our research group recently conducted several re-
trieval studies to investigate the role ceramics play
in taper corrosion. We asked
whether ceramic ball heads result in less taper
corrosion than CoCr ball heads;
what device and patient factors influence taper
fretting corrosion;
whether the mechanism of taper fretting cor-
rosion in ceramic ball heads differs from that in
CoCr heads;
what is the difference in taper angle clearance
and contact location between ceramic and CoCr
ball heads;
does taper angle clearance influence the severity
of fretting corrosion;
what is the prevalence of fretting corrosion in re-
trieved adaptor sleeves; and
what device and patient factors influence the
sleeve fretting corrosion?
Since 2000, we have retrieved more than 3,000
THA components from revision surgery as part of
a multi-institutional, IRB approved retrieval pro-
gram. From these, 50 ceramic femoral head-stem
pairs were matched with 50 CoCr femoral head-
stem pairs based on implantation time, lateral off-
set, stem design, and flexural rigidity. Additionally,
we analyzed 35 titanium sleeves that were used in
conjunction with a ceramic femoral head. All of the
components were inspected for evidence of fret-
ting and corrosion using a visual scoring technique
based on severity and extent. Taper angle and clear-
ance were assessed using a high-resolution round-
ness machine.
Predictors: stem alloy and flexural rigidity
Fretting and corrosion scores were lower for the
stems in the ceramic ball head cohort. We ob-
served dark corrosion deposits outside the head-
Daniel MacDonald, Research Associate of the Implant Research Center at Drexel University’s
School of Biomedical Engineering, Science, and Health Systems, Philadelphia, USA, was award-
ed the Heinz Mittelmeier Research Award 2014. The award, which is endowed with 5,000 Euros,
was presented by Fritz-Uwe Niethard, MD, at the German Congress of Orthopaedics and Trauma-
tology (DKOU) on 29. October 2014. McDonald is specialized in analyzing implant performance
and material degradation in artificial hip and knee joints under clinically relevant conditions. He
has investigated the role of ceramic materials in reducing the amount of corrosion observed in
modular junctions in total hip arthroplasty and received the honor for his study entitled "What
Factors Influence Fretting Corrosion in Total Hip Arthroplasty with Ceramic Heads?"
Figure 1: Heinz-Mittelmeier Scientific Award laureate 2014
Daniel MacDonald, Philadelphia, USA, presenting his results
at DKOU 2014 in Berlin (© Starface)
CeraNews 1/ 2015
33
Heinz-Mittelmeier Research Award 2015
The German Society for Orthopaedics and Orthopaedic Surgery e.V.
(DGOOC) presents the 5,000-Euro Heinz-Mittelmeier Research Award
in collaboration with CeramTec GmbH each year. The award is of-
fered to young doctors, engineers, and scientists aged 40 and under
for outstanding research and development work in the field of bioce-
ramics and the problem of wear in joint replacements, and in combi-
nation with clinical results of ceramic implants.
Work may be published in scientific journals or in book form. Unpub-
lished manuscripts that are intended for publication or have already
been submitted for publication are also accepted, along with graduate theses, dissertations, and
post-doctoral dissertations. Only work that has already received a similar award is excluded from the
competition.
The winner is chosen by a DGOOC jury. The 2015 research award will be presented during the con-
gress jointly sponsored by the DGOOC, the German Association for Trauma Surgery (DGU), and the
Professional Association of Orthopaedists and Trauma Surgeons (BVOU), from October 20 to 23,
2015 in Berlin.
How to participate
To participate in the competition send your work in German or English by July 31, 2015, with a cor-
responding declaration that it has not been distinguished with a similar award, solely via email to:
info@dgooc.de.
neck taper junctions in three of 50 (6 %) of the
MoM taper cohort and zero of 50 (0%) of the
CoM taper cohort. Stem alloy and flexural rigidi-
ty were predictors for stem corrosion damage. Ta-
per angle clearance was not a predictor of corro-
sion scores. The corrosion mechanism was similar
in both cohorts, although for ceramic ball heads
only the metal stem was engaged in the corrosive
process. For the sleeved ceramic ball heads, mod-
erate to severe fretting-corrosion scores (score ≥2)
were common, and were observed in 97 % (34/35)
of internal tapers. These scores were similar to lev-
els observed in prior studies of tapers in CoCr ball
heads. However, it is generally accepted that tita-
nium debris is less biologically active than cobalt or
chromium debris.
New focus beyond wear and tribology
Fretting-initiated crevice corrosion observed in ta-
pers is a complex problem, and the severity de-
pends on multiple factors. Retrieval studies that
isolate variables in devices and patients can be de-
signed to identify device and patient factors that
aggravate or mitigate corrosion damage at the ta-
per interfaces. We hypothesized that ceramic femo-
ral ball heads, which are electrical insulators, would
lead to lower stem taper corrosion than previously
reported with CoCr femoral heads; indeed, this ap-
Daniel W. McDonald, Master of Science, earned his Bachelor of Science
in 2006 and his MS in 2010, both from Drexel University in biomedical
engineering with a focus on biomechanics.
He currently serves as a Research Associate of the Implant Research Cen-
ter at Drexel University’s School of Biomedical Engineering, Science, and
Health Systems where he manages an orthopedic implant retrieval pro-
gram. He is responsible for the data collection, analysis, and verification
of multiple large-scale studies investigating the in-vivo performance of or-
thopedic biomaterials, as assessed through human retrieval specimens.
His involvement in retrieval analysis has been instrumental in understand-
ing the performance of various orthopedic device designs and materials.
Specifically, McDonald has investigated the factors that can mitigate the
in-vivo degradation of polymeric and metallic biomaterials used in total
hip and knee arthroplasty. His expertise and analysis of retrieved orthope-
dic devices have been presented at international conferences and work-
shops.
pears to be the case. Despite prior suggestions that
taper angle clearance would influence the behav-
ior of fretting corrosion, we observed no evidence
in either cohort to support this claim. The results
of these studies suggest that there could potential-
ly be a new focus in ceramic component research
in hip arthroplasty, beyond wear and tribology, to
better understand the role of ceramics in mitigating
modular taper corrosion.
CeraNews 1/ 2015
34th Annual Meeting of the European
Bone and Joint Infection Society
Estoril, Portugal
10–12 September 2015
Information and online registration:
http://www.ebjis2015.org/
This educational Congress will focus on:
Economical impact of the "Septic Patient" – How to prevent costs?
Quality Management for Septic Surgery – Is there an European Ap-
proach?
Diagnostic tools in MSK infections
Revision Surgery in infected joint replacement
The Scientific Program will include overviews, state of the art lectures, and
controversial debates. Outstanding faculty members will present both pro
and con positions while further challenging and exploring the optimal
treatment for patients, with emphasis on the appropriate use of new and
emerging treatment options. The previous congress, held in Utrecht, The
Netherlands, established a new record with more than 600 participants.
36th SICOT Orthopaedic World Congress
Société Internationale de Chirurgie Orthopédique et
de Traumatologie
Guangzhou, China
17–19 September 2015
Information and online registration:
http://www.sicot.org/guangzhou
This will be first time that the SICOT Orthopaedic World Congress will be
held in mainland China. The congress will lay down the blueprints for im-
portant issues of today’ s orthopaedic development and address our role
in re-evaluating current controversies in orthopaedics, as congress presi-
dent Guixing Qiu says. He expects in-depth discussions covering all or-
thopaedic subspecialties, enhancing international academic exchange.
Numerous instructional courses will be held for young surgeons and train-
ees from China and all over the world.
International Society for
Technology in Arthroplasty
ISTA Congress 2015
Vienna, Austria
30 September to 3 October 2015
Information and online registration:
http://www.istaonline.org/?page_id=3139
ISTA’ s annual meeting has become the hub where comprehensive anal-
ysis of the past, present and future of joint replacement technology and
related science is presented. It is where the most extensive and engaging
scientific discussions occur between orthopaedic surgeons, scientists and
engineers from academia and industry. Atypical of other meetings, ample
time is given for such discussions in both podium papers and e-posters.
Interaction of this kind facilitates good education and inspires technolog-
ical innovation. Theme of this years´ congress is "Innovation Meets Clas-
sic".
Vreden‘s Readings
9th Annual Conference
Saint Petersburg, Russia
8–10 October 2015
Information and online registration:
http://vredenreadings.org/eng/program.php
34 NEWS TICKER
The conference is or-
ganized by R.R. Vre-
den Russian Scientific
Research Institute of
Traumatology and Or-
thopedics. This year´s
scientific program fo-
cusses on the current
status of the arthro-
plasty in Russia and its particular challenges, such as
surgical activity: quality versus quantity
modern "premium" implants versus budget implants
arthroplasty registers: new aspects
economic aspects and ways to optimize the management in the joint
arthroplasty.
Various aspects of arthroplasty of hip, Knee, shoulder joint, and ankle
will be discussed as well as arthroscopic techniques and bone oncology.
Solutions for reactions to the implant and current concepts in the peri-
prosthetic infection are further subjects of the conference.
CeraNews 1/ 2015
Initiative for Quality and Safety –
Endoprothetik 2015
Congress of the Arbeitsgemeinschaft Endoprothetik GmbH
Frankfurt/Main, Germany
05–06 November 2015
Information and online registration:
http://www.ae-gmbh.com/ae-veranstaltungen/
ae-kongresse/eventeinzelheiten/82/-/kongress-qua-
litaets-und-sicherheitsinitiative-endoprothe-
tik-2015-frankfurt-main-05-06-11-2015
The subject of safety and quality in endoprosthetics is still being discussed
publicly. The focus is on implant failure, material intolerances, and taper
and wear issues.
The conference was conceived by physicians, representatives of the med-
ical technology industry, engineers, and basic researchers to present and
debate the strengths, weaknesses and boundaries of endoprosthetics.
Case presentations will be discussed, as will appropriate communication
with the patient in case of adverse events, or the legally correct way to
deal with incidents and failure analyses.
The limits of biomechanical tests and the influence of combination im-
plants that have not been tested together will be examined. The econo-
mization of medicine in general, and specifically in the field of endopros-
thetics, is to be considered.
Last but not least, the informative value of joint registers and patient-ori-
ented quality standards will be addressed.
International combined Meeting
British Hip Society and Società Italiana Dell´ Anca
Milan, Italy
26–27 November 2015
Information and online registration:
www.sidabhs-jointhip.com
The British Hip Society and the Società Italiana dell’Anca will hold their
first combined meeting. It will be the very first time that two distin-
guished national speciality societies have integrated to organize a joint
congress that will combine their traditions, current practices, and future
clinical and research trajectories.
By sharing experiences in both primary and revision hip arthroplasty, dis-
cussing different techniques (bony fixation, tribology, and more), ex-
amining the results of hip preserving surgery and arthroscopy, or sim-
ply considering everything about the hip, it will be a unique opportunity
to improve surgical skills and understand current state of the art clinical
practice.
Pro-Implant Foundation – Educational
Plattform
Information:
https://www.pro-implant-foundation.org/en/
education/publications
Short video on biofilms:
https://www.pro-implant-foundation.org/en/
education/general-information
The web page of the
Pro-Implant Foun-
dation offers useful
publications, guide-
lines, and poster/pre-
sentations on bone
and joint infections.
By watching the vid-
eo entitled "Formation
of Biofilm on Implant
Surface" you can learn
more about the role of biofilms in prosthetic joint infection. The founda-
tion is a non-profit organization of the german civil right and dedicated
to supporting research, education, global networking, and care of pa-
tients with bone, joint or implant infection. The aim of the foundation is
to improve the quality of patient lives.
35
©Mayo Clinic 2003
CeraNews 1/ 2015
Clinical Management
Thomas P, Stea S
Metal Implant Allergy and Immuno-Allergological
Compatibility Aspects of Ceramic Materials
32 pages, 15,5 x 23,5 cm
First Edition 2015
Springer-Verlag Berlin Heidelberg 2015
Print (Softcover): ISBN 978-3-662-47439-6
E-book: ISBN 978-3-662-47440-2
Date of Publication: June 2015
Clinical Management
Walter W et al.
Practical Guide for Handling Noises in Hard-on-Hard Bearings
22 pages, 15,5 x 23,5 cm
First Edition 2015
Springer-Verlag Berlin Heidelberg 2015
Print (Softcover): ISBN 978-3-662-46026-9
E-book: ISBN 978-3-662-46027-6
Date of Publication: May 2015
Biolox® Inside App
Download
Get the Biolox® App for your Smartphone or Tablet.
The Biolox® Inside app (33MB) is available for iOS
(5.1.1 or higher) devices like the iPad and iPhone
free of charge in the Apple App Store.
The Biolox® Inside app (23MB) is also available for
Android tablets und smartphones (2.2 or higher).
Apple, the Apple logo, iPhone and iPad are trademarks of Apple Inc. regis-
tered in the U.S. and other countries. Android is a trademark of Google Inc..
36 NEWS TICKER
This pocket guide presents background in-
formation and ways to proceed in patients
when an implant allergy is suspected as diag-
nostic criteria of hypersensitivity to metal im-
plants are inconclusive. To rule out other di-
agnoses, an orthopedic examination has to
take place.
For the first time, a clinical algorithm has
been developed for procedures in clinical
practice for when an implant allergy is sus-
pected. The algorithm is presented as a lam-
inated loose insert. The flow chart contains
additional information on the histopathologi-
cal particle algorithm, according to Krenn.
This book provides recommendations and a
clinical algorithm for the assessment of noise
in total hip arthroplasties with hard-on-hard
bearings. It covers all aspects from diagnos-
tics to therapy and adequate management,
as well as monitoring, possible prevention,
and patient information.
Current thinking and scientific knowledge
regarding noises including squeaking in
hard-on-hard bearings
Clinical algorithm on how to treat a pa-
tient with noisy THRs
• Case reports.
What must be taken into
consideration when hand ling
and implanting ceramic com-
ponents? Which wear couple
can be used in the rare event
of a ceramic fracture? You
will find answers to these
questions and more informa-
tion within the new Biolox®
Inside app which lets you ac-
cess information on Biolox®
implants quickly from anywhere.
Based on live surgeries, 3-D animations, and literature reviews, Biolox®
Inside compiles the current knowledge about the use of ceramics in or-
thopedics. Originally developed with orthopedic surgeons for orthope-
dic surgeons, practitioners of all levels and specialties, the app is a con-
densed reference and educational tool.
With the Biolox® motion capture mode, track the ceramic joint replace-
ment in three dimensions and identify the joint angle and position in
different motion patterns.
By being a comprehensive reference, this is your must-have app for
quick review on the wards, or at home.
Biolox® Inside is organized into sections by joint. Explore the different
sections each containing:
Clinical and material information Features
Live surgical videos Handling
3-D animation Literature
9 780000 000002
isbn 978-0-000-00000-2
Clinical Management of Joint Arthroplasty
The volumes of the Clinical Management Guide series are directed at orthopaedic
surgeons who want to acquire information rapidly while saving as much time as
possible. As a helpful advisory tool, this Pocket Guide concisely and clearly imparts
the current state of knowledge on selected issues of everyday clinical practice and,
in doing so, concentrates purely on the essential.
In addition, it also addresses medical practitioners and scientists of adjacent spe-
cialist disciplines who are not confronted on a daily basis with problems regarding
endoprosthetics but, when required, would like to access important information
on a specific topic.
Metal Implant Allergy
The pocket guide is one of a series, written for orthopaedic surgeons who seek
help in how to proceed when implant patients suffer from allergic reactions to any
metal implant particle such as nickel, cobalt, or chromium or to bone cement. An
algorithm is being provided as a loose insert which is laminated.
Clinical Management of Joint Arthroplasty
Metal Implant
Allergy and Immuno-
Allergological
Compatibility Aspects
of Ceramic Materials
Peter Thomas · Susanna Stea

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