Documation_M 200_Card_Reader_Technical_Manual_Jan1972 Documation M 200 Card Reader Technical Manual Jan1972
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TECHNICAL MANUAL
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JANUARY 197.2
I
I I
II
DOCUMATION
INCORPORATED
I
POST OFFICE BOX 1240
MELBOURNE. FLORIDA 32901
IMPORTANT NOTICE
THIS TECHNICAL MANUAL IS SUPPLIED
WITH DOCUMATION CARD READER SERIAL
NUMBER 7 3 0 /,"~, .
THIS MANUAL SHOULD REMAIN WITH THAT
CARD READER.
TECHNICAL MANUAL
oooocoooooooooooooooooooooooooonn nn "
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333333333333333''''
44444"
5555
66 F
77
B,
JANUARY 1972
I
P DOCUMATION. INCORPORATED. 1971
Contents of this manual may not be reproduced in whole or in part without written
permission of Documation, Incorporated.
II
I I
DOCUMATION
I
INCORPORATED
POST OFFICE BOX 1240
MELBOURNE. FLORIDA 32901
Technical Manual Change Record
This Technical Manual has been updated to reflect Customer Specifications. Minor changes
to text or schematics are marked on the pages affected. Major changes to text or schematics
are corrected by direct replacement of pages affected, or are contained in an Addendum.
Customer:
Model:
Options:
Addendums:
Text Changes:
Scliematic Change
Frequency uo0,-,O
_ __
Drawing No. or
Modification
Title
Wiring Diagram, AC Power Distribution, 115 VAC, 60 Hz ••••••••
Wiring Diagram, AC Power Distribution, 230 VAC, 50 Hz ••••••••
Card Cage, P. C. Card Location , •••••••••••••••••••••••••
Wiring Dia.gra:i:n, Card Cage ••••••••••••.-' •.•••••••••••••
Wiring Diagram, Control Panel • • • • • • • • • • • • • • • • • • • • • • . • ••
5V Power Supply, 115 VAC, 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . .
5V Power Supply, 230 VAC, 50 Hz . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid Driver, 115 VA C, 60 Hz •••••••••••••••••••••••••
Solenoid Driver, 230 VA C, 50 Hz •••••••••••••••••••••••••
Clock Card A"ssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . •
Schematic, (sheet 1 of 3) •••••••••••••••••••••.•••••••
Schematic, (sheet 2 of 3) •••••.••••••••••••••••••••••
Schematic, (sheet 3 of 3) •••••••••.••••••••••••••••••
Error Ca.rd Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ,
Schematic, (sheet 1 of 2) ••••••••••••••••••••••••••••
Schematic, (sheet 2 of 2) ••••••••••••••••••••••••••••
Sync Card Assembly ...• .
Schematic, (sheet 1 of 3) ••••••••••••••••••••••••••••
Schematic, (sheet 2 of 3) ••••••••••••••••••••••••••••
Schematic, (sheet 3 of 3) ••••••••.••••.••••••••••••••
Control Card Assembly ••••••••••••.•••••••••••••••••••
Schematic, (sheet 1 of 2) ••••••••••••• ' •••••••••••••••
Schematic, (sheet 2 of 2) ••••••••••••••••••••••••••••
1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.
SpecialCa.rds:
•
Doc. No. --+!t~2~o.:;;...oO",",-,O,--
__
Verified
A
e·
II!
•.•
..
•
•
TABLE OF CONTENTS
Page No.
Introduction
1
General
1
Specifications
3
4
Operation
General
4
Initial Setup
4
Loading the Input Hopper
4
Unloading Stacker
6
Switches and Indicators
6
..,
Rear Panel Switches
I
Operational Flow Chart
8
Theory of Operation
9
Card Track
9
Data Recovery
9
Oscillator/Four-Phase Clock Logic
14
Pick Control Logic
14
Sync Control Logic
17
Preset Counter Logic
17
Offset Count/Storage Register
21
Comparator Logic
21
Wide-Strobe Control Logic
23
Character Buffer/Output Logic
23
Column Counter Control Logic
26
Control Logic
26
Motion Check Logic
29
Lamp Drivers
29
Interface
30
General
30
Timing
30
Connectors
33
Signal Characteristics
35
Grounding
35
i
TABLE OF CONTENTS
Continued
Page No.
Preventive Maintenance
36
General
36
Cleaning
36
Lubrication
38
Repair
39
General
39
Repair Procedures Table of Contents
39
39
Required Tools
Replacement of Hopper Empty Switch
Adjustment of Picker Sector Travel
Adjustment of Tension on Main Drive Motor Belt
Adjustment of Stacker Tray Spring
Stacker Shaft Support-Bearing Replacement
41
41
41
44
44
Replacement of Belt on Vacuum Pump Motor Assembly
Replacement of Main Drive Motor Belt
46
Replacement and Adjustment of Magnetic Pickup
Replacement of Solenoid
52
52
Reolacement of Roller Bearings, Read Head or Light Station
55
To Replace Roller Assembly Bearings
57
To Reolace Read Head
58
To Replace Light Station
Replacement of Picker
58
49
60
Reolacement of Stacker Full Switch
Replacement of Stacker Photocell
61
61
Electrical Drawings
Appendix A
Parts List
Appendix B
Signal Mnemonics and Abbreviations
Appendix C
ii
LIST OF ILLUSTRATIONS
Figure No.
Page No.
1
Three-Quarter Front View
2
2
Three-Quarter Rear View
Switch Location
Operational Flow Chart
2
3
4
5
6
7
8
9
9
10
11
12
13
14
15
16
M Series Card Reader Logic Block Diagram
Timing Relationship for Standard Punched Card
Oscillator/Four-Phase Clock Logic Block Diagram
Pick Control Logic Block Diagram
Sync Control Logic Block and Timing Diagram
(Sheet 1 of 2)
21
Three-Quarter
Partial Front
Picker Sector
Partial Front
24
25
26
27
28
29
16
18
24
Three~arter
23
12
15
Wide-Strobe Control Logic Block Diagram
Character Buffer Storage Logic Block Diagram
Column Counter Control Logic Block Diagram
Control Logic Block and Timing Diagram
Standard Interface Timing for M Series Readers
20
22
10
19
19
18
8
Sync Control Logic Block and Timing Diagram
(Sheet 2 of 2)
Preset Counter Logic Block Diagram
Comparator Logic Block Diagram
Circuit Characteristics
Removal of Fan Screen
Solenoid Lubrication
17
5
22
25
27
28
31
35
37
38
Front View
Rear View
View, Cover Removed
Adjustment
View, Stacker Spring
Rear View, Cover
Rear View, Cover
Front View, Main
Front View, Main
Vacuum Pump Belt
20
Removed
and Rear Connector Panel Removed
Wiring Connections
Mounting Plate Removal
Adjustment
42
42
43
43
45
47
47
48
48
50
50
32
Bottom View, Main Mounting Plate
Timing Disc Air-gap Adjustment
Stacker Casting Removal and Bearing Replacement
33
Solenoid Replacement and Adjustment
54
30
31
iii
51
53
LIST OF ILLUSTRATIONS
Continued
Figure No.
Page No.
34
Top View Casting Assemblies
56
35
Bottom View Main Drive Motor Assembly
Top View Stacker Casting Assembly
56
Stacker Panel Removal
Stacker Full Switch Replacement
Main Frame Component Location
59
36
37
38
39
iv
59
62
63
INTRODUCTION
GENERAL
This manual provides operational, interface and maintenance information
for the M 200 Punched Card Reader manufactured by Documation Incorporated,
841 East New Haven Avenue, Melbourne, Florida
32901.
The manual is section-
alized to cover operational instructions, theory of operation, interface
details, preventive maintenance, and repair.
The appendix includes electrical
schematics and wiring details.
The M 200 Card Reader shown in figures 1 and 2, is designed to read
standard EIA l2-row, 80 column punched cards.
The hopper capacity is ade-
quate to hold approximately 550 cards of .007" thickness.
These are sepa-
rated from the stack sequentially and moved past a phototransistor read station where the data is recognized in a serial, column-by-column manner.
The
cards are then stacked into the output hopper in the same order as they were
originally put into the reader.
The reading cycle is externally controlled
for single card selection or continuous run.
In the continuous mode, the
reader will read 300 cards per minute.
The M Series card readers are specifically designed for continuous duty
operation in adverse operational environments.
The chassis is of heavy duty
construction and all components have been chosen to provide for rugged, reliable performance.
The vacuum-type picker has a remarkable tolerance to muti-
lated, warped, and edge-damaged cards.
The short card track and gentle accel-
eration forces of the card handling mechanism yield insignificant wear so that
card decks routinely last in excess of 1000 passes.
The information contained in this manual is accurate and complete as of
the date of publication.
Documation will continue to improve both its products
and the effectiveness of its documentation.
Comments and suggestions as to
how this manual may be improved are solicited.
Engineering Writer
Documation, Incorporated
Post Office Box 1240
Melbourne, Florida
(305) 724-1111
- 1 -
32901
Address comments to:
Figure 1.
Figure 2.
Three~uarter
Three~arter
- 2 -
Front View
Rear View
M 200 SUMMARY SPECIFICATIONS
Reading Speed:
300 cards per minute maximum in continuous run.
Single Card Cycle:
200 milliseconds.
Card Type:
Standard 80 column EIA card.
Control:
Demand feed, one card-at-a-time under external
program control.
Reader will continuous run as
long as the Pick Command remains TRUE.
Hopper Size:
4.0 inches (approximately 550 cards of 7 mill
thickness) •
Stacker Size:
4.0 inches (approximately 550 cards of 7 mill
thickness) •
Power Requirements:
Voltage:
115 VAC ±lSV, single phase, @ 60 hz (standard model)
230 VAC ±30V, single phase, @ 50 hz (export model)
Power:
950 VA starting load for 3 sec
400 VA running load
Size:
Height:
11 inches
27.9 cm
Width:
19\ inches
48.9 cm
Depth:
14 inches
35.5 cm
60 1 bs •
27.3 kg
Weight:
- 3 -
OPERATION
GENERAL
The following paragraphs provide description and instructions for normal
op0ration of the M Series Card Readers.
All operator controls and indicators
are described with turn-on/shut-down instructions included.
Refer to figure 3
for the location of switches and indicators mentioned in the following description.
INITIAL SET-UP
1.
Upon receipt of a new reader from the manufacturer, the two
screws in the bottom plate must be removed.
8-32
~
These lock the blower motor plate
for shipment to prevent damage to the motor plate vibration isolators.
If the
reader is to be reshipped, these. screws should be retained and reinserted prior
to packing.
2. Plug in the AC power cord.
lock connector.
Notice that this is a clockwise twist-
3.
Set the MODE switch (rear panel) in LOCAL.
4.
Set the SHUTDOWN switch (rear panel) in AUTO.
Switch the CIRCUIT BREAKER (power switch) to energize the reader
(motors will not come on at this time).
5.
6.
Press the LAMP TEST switch and observe that all front panel indicators
illuminate.
7. Load a deck of cards into the input hopper.
8.
Press the RESET switch.
The motors should come on after a short
delay (approx. 3 seconds) and the cards should be picked and stacked.
When the
input hopper is empty, the motors should shutdown and the HOPPER CHECK light
illuminate.
9. This completes the initial off-line operational test.
LOADING THE INPUT HOPPER
Loading the input hopper with punched cards to be
r~ad
is performed as
follows:
1. Pull the hopper follower back with one hand and load the card deck
into the hopper area; the first card to be read must be placed at the front
with the "9" edge down, column 1 to the left.
Continue placing cards into the
input hopper until it is loosely filled (approximately 550 cards).
- 4 -
EJ
r········· ····r··--.--------r----------- r--.---------; I
~
i
READ
CHECK
j
t~
:
~
!
:
PICK
CHECK
:
i
STACK
CHECK
~TOP
II
:
:1...-----1--
; HOPPER
1 CHECK
:
:
____________ oj______________ j ________ . __ .1 ____________ 1
RESET
o o
FRONT CONTROL PANEL
AC POWER SWITCH
LAMP TEST ~
~
SHUTDOWN
MAN~AUTO
MODE
REMOT<~LOCAL
REAR PANEL
Figure 3.
Switch Location
- 5 -
CAUTION
DO NOT PACK THE INPUT
HO~~ER
SO FULL
THAT THE RIFFLE ACTION IS INHIBITED
2.
The hopper may be loaded while cards are being read if the operator is
careful to keep tension on the front portion of the deck while loading additional
cards at the rear.
1/3 full.
This is best done with the input hopper approximately ~ to
Use just enough pressure to maintain the riffle action.
3. Unloading the input hopper is the reverse of the loading procedure.
Normally all cards are processed through the reader; however, if it is necessary
to unload the hopper, push the follower down and remove the card deck. If the
cards are arranged in a particular order, exercise care in repacking them in
their storage container so that the order is maintained.
UNLOADING STACKER
To unload the stacker, perform the following steps:
1.
Pull stacker follower back with one hand and remove the front or rear
portion of the card deck from the stacker area, being careful that deck order
is maintained.
2.
The stacker may be unloaded while cards are being read.
SWITCHES AND INDICATORS
POWER (toggle circuit breaker and indicator)
All power to the card reader is controlled by this circuit breaker.
Since
the indicator is supplied by the +5V power supply, it is illuminated only when
power has been applied to the entire AC distribution system. Toggling the
switch (indicator is illuminated) in down position removes the power from the
card reader.
STOP (momentary-action pushbutton/indicator switch)
Actuation of the STOP switch immediately overrides the PICK COMMAND and
lowers the READY line.
The card reader will stop operation after the card cur-
rently in the track is read completely; power is not removed from the reader
by this action. The red STOP indicator is illuminated as soon as the switch
is depressed.
RESET (momentary-action pushbutton/indicator switch)
Actuation of the RESET switch clears all error flip-flops and initializes
all counters.
switch.
The reset action is initiated by the return stroke of the RESET
The green RESET indicator is the R&\ny signal that also appears at the
output connector.
The card reader is then ready to accept a PICK COMMAND.
- 6 -
READ CHECK (indicator)
The READ CHECK alarm indicator denotes that the card just read may be
torn on the leading or trailing edges or have punches in the 0 or 81st columns.
The READ CHECK will cause the reader to stop.
If it occurs on all cards, it
is an indication of a fault in the read electronics.
STACK CHECK (indicator)
The STACK CHECK alarm indicator denotes that the previous card was not
fully seated in the output hopper.
Check the card track to make sure it is clear
and check the stacker for a badly mutilated card.
PICK CHECK (indicator)
The PICK CHECK alarm indicator denotes that a card has failed to reach
the read station after a PICK COMMAND has been received.
Inspect the cards in
the input hopper for excessive leading edge damage, torn webs, or cards stapled
together.
If so, remove the staple or straighten the card and reinsert.
If no apparent card damage is present, check for excessive card deck
warpage (in excess of 1") and/or ink glaze buildup on the picker face.
Clean
the picker face with solvent.
HOPPER CHECK (indicator)
The HOPPER CHECK alarm indicator denotes that either the input hopper is
empty or the stack hopper is full.
This is a normal operational occurrence.
REAR PANEL SWITCHES
LAMP TEST (pushbutton switch)
Depressing the LAMP TEST switch illuminates all front-panel indicators to
determine if an indicator lamp is inoperative.
MODE (toggle sWitch)
When placed in the LOCAL position, this switch disables the PICK COMMAND
input to the card reader and allows the operator to run the reader off-line by
depressing the RESET pushbutton switch on the front panel.
When placed in the
REMOTE position, this switch enables the PICK COMMAND input to the
~ard
which places the reader on-line for normal remote control operation.
reader,
Data and
other output signals are present at all times.
SHUTDOWN (toggle switch)
When placed in the MANUAL position, this switch energizes the
continuous operation whether or not cards are in the input hopper.
motors for
When placed
in the AUTO position, this switch provides an automatic shutdown of the motors
- 7 -
when the input hopper is .empty.
The motors will automatically restart when
cards are placed in the hopper and the RESET switch is depressed.
delay of approximately 3 seconds for the motors to run up.
Expect a
OPERATIONAL FLOW CHART
Figure 4 shows a flow chart of the sequence of events which may be encountered
in operating the reader. If trouble is experienced, refer to this check list
before calling for maintenance.
I. CHECK THAT CIRCUIT BREAKER IS ON.
2. CHECK FOR PROPER OPERATING
VOLTAGE AN 0 FREQUENCY.
SET SWITCHES TO
DESIRED MODE
DEPRESS L.AMP TEST
SWITCH TO. ASSURE PROPER
OPERATION ON INDICATORS
HOPPER CHECK ALARM
REMAINS ON WITH HOPPER
PROPE RL.Y LOADED
NOTE'
----p(jWER CORD CONNECTED TO PROPER
VOLTAGE • FREQUENCY AVAILABLE BEFORE
POWER SWITCH IS DEPRESSED.
PICK CHECK ALARM
IS RAISED
CHECK FIRST CARD IN
HOPPER FOR STAPLES
OR SEVERE MUTILATION
INSPECT LAST CARD
I N STACKER FOR
TORN LEADING OR
TRAILING EDGE
CH ECK PICK SHOE
FOR INK BUILD UP
SCRUB WITH ALCOHOL
I NSPECT LAST CARD
FOR 'SEVERE DAMAGE
OR STACKER BLOCKAGE
CHECK FOR PROPER
VACUUM ACTION
AND RIFFLE AIR
HOPPER IS EMPTY
OR STACKER IS FULL
UNLOAD STACKER
RELOAD HOPPER
DEPRESS RESET SWITCH
Figure 4.
Operational Flow Chart
- 8 -
THEORY OF OPERATION
CARD TRACK
The Documation card reader line is unique in several respects, in that
card wear is insignificant and a card jam is virtually an impossibility.
The
card track is designed around a patented vacuum picker which works in conjunction with riffle air in the input hopper to produce a card reader which is very
tolerant to damaged cards.
This tolerance extends to cards which have been
badly worn, edge nicked, warped, bent, folded or otherwise damaged as a result
of rough handling.
The riffle air acts on the first half inch of cards in the input hopper
so that they stand apart, individually "air cushioned" from the rest of the
card deck and each other.
This prevents the cards from sticking together in
case of static electricity, hole locking, or torn webs.
Should the cards
have been subjected to high humidity conditions prior to being loaded into the
card reader, the riffle air also minimizes the effect of swelling or frictional
increases between the cards.
The picker mechanism utilizes a strong vacuum to grasp the bottom card,
and upon command, draw it away from the bottom of the stack.
The card is smoothly
accelerated through the wide throat into the constant speed drive rollers.
The
design of the vacuum picker and its associated throat block prevent the unit
from double picking so well that cards which are even stapled together will not
enter the card track.
Should cards which are stapled or taped together be
inadvertently put in the input hopper, the card reader will stop, indicating
a FICK CHECK.
The operator can remove the staples, separate the cards, re-
enter them in their proper position in the deck and resume reading.
The card track itself is very short so that at no time is more than one
card in motion.
The combination of damaged card tolerance, gentle card treat-
ment and short card track have produced a card reader which is virtually jam
proof.
Card life has proven to be in excess of 1000 passes.
DATA RECOVERY
The logic block diagram for the M Series card reader is shown in figure 5.
The description that follows applies to all Documation M Series punched card
readers since the reliable recovery of data from cards passing down the card
track is accomplished in the same manner regardless of track velocity.
- 9 -
READ
STATION
DATA LINES
13
~
~
STACK
STATION
,
3
~
2
PICK
PICK
CONTROL
SOLENOID
DRIVER
-
I PCR
4
CONTROL
PANELS
PCK
SOLENOID
3
PICK
7
CONTROL
LOGIC
,
INDICATOR
DRIVERS
HOPPER
SWITCHES
5'
6
I I
5'
I'
COLUMN
COUNTER
4'
I'
-POR
I
I
I
I
I
CLOCK
LOGIC
I
PRESET
COUNTER
I
1
12
I
3
J I I
I
RESET
II
-GPR
-'-
:2
3{
I
84CR
STCPC
I--SYNC
CONTROL
TST
PICKUP
AMPLIFIER 8
POWER-ON
RESET
Figure 5.
I
I
ZERO
5'
MAGNETIC
PICKUP
TO EXTERNAL
EQUIPMENT
WIDE
STROBE
CONTROL
I
,
}
IMST
I
I
I/>
FR OM EXTERNAL
EQUIPMENT
INDEX MARKS
CI
2
CMD
STATUS LINES
480 KHZ
OSCILLATOR
4 -
TO EXTERNAL
EQUIPMENT
12
READ
INTERFACE
TSTI
M Series Card Reader Logic Block Diagram
S TI/>D
2
COMPARATOR
LOGIC
The heart of the card reader electronics is the control logic and sync
control, where the internal logic timing and the movement of the card past the
read station is synchronized to enable accurate sequential interpretation of
the data on the card.
Primary logic timing is established by the 480-KHz
crystal oscillator and the associated four-phase clock logic, whose outputs are
used to shift, store, and control other timing operations.
Card movement speed
is established by the hysteresis synchronous drive motor, belts and steel drive
rollers.
A timing disk consisting of a ferrous notched wheel is mounted on
the drive roller shaft.
Synchronization input to the logic is derived from the
magnetic reluctance pickup associated with this timing disk.
Sufficient reso-
lution is provided such that two signals are produced by the pickup for each
card data column as it is moved through the card track at the track speed of
the particular M Series reader being used.
When a PICK COMMAND is received from the external program control, card
processing will be started provided no alarm conditions exist with the card
reader powered up.
The Pick Control logic then produces a PICK signal to the
Solenoid Driver, a PCLK signal to the control logic, and a pick-command reset
(PCR) to the sync control.
These actions initialize the various control cir-
cuits and energize the solenoid to pick a punched card from the input hopper.
If a card does not reach the read station, the PICK CHECK alarm is raised.
The read station and stack station utilize phototransistor sensor arrays
to both read the card hole pattern and to monitor card movement.
When a card
is picked and moved into the card track, the leading edge is detected by the
first phototransistor in the read station to go dark.
Pick Reset (GPR).
This produces a Good
As the card continues to move past the read station, the
various control circuits are synchronized with the card movement to enable
interpretation of the column data contained in the card hole patterns and to
output this data at the same timing point for each of the 80 columns.
Since GPR is generated by the leading edge of the card, its occurrence is
also utilized to start the synchronization process necessary for the precise
generation of the data column strobes.
At GPR, the Preset Counter is enabled
to produce an interval equivalent to the time it takes the card to move 0.049
inches.
The value of this preset interval is different for each reader model
and is hard-wired into the counter.
Its value establishes the time that should
elapse from the detection of the leading edge of the card to the occurrence of
the first possible data column 0' (see figure
- 11 -
6).
The first two data holes
.2S0"4
.223"
1+----+..;.---- PRESET
COUNTER
INTERVAL
i
---0
r-, r-, I
1
I
I
~J
o·
1
1
1
1 I
I
I
~-l
0
0
I
I I
1 I 1
I
I
I
L.J L.J
81
80
82
., r-,
I I
I I
I
I
...J
LJ
83
84
I
I
GPR
r-, r...,
1
DC
DC
NOTES·
(I) DASHED LINES INDICATE PSEUDO HOLES IN CARD.
(2) DC = DARK CHECK
LC = LIGHT CHECK
GPR = GOOD PICK RESET
(3) HOLE SIZE EXAGGERATED FOR EXPLANATION.
Figure 6.
Timing Relationship for Standard Punched Card
- 12 -
LC
are actually pseudo-columns, since by EIA standard, no data appears in the
first 0.223 inches of the card.
When the Preset Counter ZERO signal is produced, indicating the end of the
preset period and the start of card data columns, the Offset Count is set to
synchronize the card reader logic to the signals from the magnetic pickup.
This offset is the value of the count accrued during the time from the beginning of pseudo-column 0' to the second occurrence of a signal from the timing
disk (TST).
Refer to page 21, paragraph OFFSET COUNT/STORAGE REGISTER for the
detailed discussion.
Once established, this relationship will remain constant
for the rest of the data columns on that card.
Since two TST pulses are pro-
vided for each data column, every second TST pulse starts the Offset Counter
in the comparator which counts until it matches the value of the Offset Storage.
Thus, the offset value is determined and stored at the beginning of each card,
then utilized to establish the same data-read point for each of the 80 data
columns on that card.
Since each offset comparison is derived from the timing
disk signal (TST) , the strobes are hence precisely locked to the progress of
the card past the read station.
This synchronization is accomplished within
the comparator logic, which produces the strobe signals.
Figure 6 shows the
basic punched card with its relation to GPR, pseudo holes, and data column holes.
The ST0C signals from the comparator logic are counted by the Column
Counter to produce the
cha~acter-count
strobes, index-marker strobes, and
light/dark-check strobes required for each card.
The ST0D is used to start
the Wide-Strobe Control logic, which establishes the timing point for the index
marker strobe (the spacing of the index markers will vary according to the speed
of the model being used); the Wide-Strobe Control logic also produces the column
data enables that are used to store data for each column into the storage
registers in the interface logic.
The index marks and the twelve data lines
are then made available to the external equipment via the output/interface
connector (J2).
This summarizes the function accomplished by the logic circuits supplied
with each card reader.
in more detail.
The following sections describe each operational block
The reader should familiarize himself with the various signal
mnemonics used in the text description since it will aid in interpreting the
detailed logic schematics contained in the appendix.
- 13 -
OSCILLATOR/FOUR-PHASE CLOCK LOGIC
A general block diagram and timing diagram of the Oscillator/Four-Phase
Clock logic is shown in figure
7.
The oscillator is a 480-KHz, crystal-
controlled clock assembly manufactured by Motorola with TTL compatible outputs.
The tWo-stage control register divides the oscillator output by four and provides
phasing to the control gates.
These gates are then strobed by the inverted
clock signal to produce the four phases of output clock for internal timing as
one-microsecond wide signals, shifted by approximately one microsecond from
each other.
The C1 clock is the inverted output of one flip-flop in the two-
stage control register and is a symmetrical squarewave approximately 8.33
microseconds wide (120 KHz frequency).
PICK CONTROL LOGIC (Sync Card)
The function of the Pick Control logic (figure 8) is to:
1.
Receive the clocked pick command (PCLK) fr9m the control logic
2.
Generate the solenoid drive pulse (PICK)
3.
Wait out the interval while the card leading edge is accelerated to
the read station (between 14 to 27 ms)
4.
If the leading edge has not arrived in 50 ms, generate another solenoid
drive pulse
5.
(PIlTr<)
Repeat the pick attempt six times and if the leading edge has not
appeared, generate a pick fail alarm (PSET).
When the external program PICK COMMAND is received after power-on reset
(POR) has occurred and if no alarm condition exists (READY line raised), the
control logic initiates the pick sequence by gating the C1 clock to produce
PCLK.
The PCLK signal is counted by two decade counter stages and a six-stage
binary counter in the Pick Control logic.
Decode gates are provided to set
and later reset a solenoid control FF generating a timed solenoid drive pulse
(PICK), which energizes the pick solenoid to move the bottom punched card
into the card track.
If the card is not picked, the Six-stage binary counter continues to
receive the PCLK signal and after approximately 50 ms rolls over to begin
another uP-couDt.
This recycles the solenoid control FF through its set/reset
sequence and produces another pick attempt.
Each solenoid drive signal is
counted by a three stage binary counter and after six complete pick attempts,
an alarm signal (PSET) is generated to disable the pick control and indicate
a PICK CHECK.
- 14 -
CRYSTAL
CONTROLLED
OSCILLATOR
(480 KC)
CLOCK ..
TWO-STAGE
CONTROL
REGISTER
CONTROt.,
FOUR -
CONTROL
GATES
CLOCK ...
INVERTER
INVERTER
~
I---- : :
CI
I MICROSECOND
CLOCK
------1 8.33
I
CI
B
B
TO COL. CTR.
CONT. a. WIDESTROBE CONT.
LOGIC
STet> D
7 - STAGE OSU
BI NARY
p
COUNTER
COUNTER OUTPUTS
OSR
ST {
CLK LOGIC
4IA
I
ENABLE
~
FROM 4-4>
CLK LOGIC
FROM
COMPARATOR
LOGIC
FROM 4-41
CLK LOGIC
~
CLOCK
ENABLE
GATE
-CLK
EOCC
7-STAGE
COUNTER AND
DECODE GATE
STct>D
J
COLUMN
STORAGE
DATA
STROBE
CONTROL
ENABLE
INDEX
MARKER
STROBE
CONTROL
IMST
-CSDS
f(PRESETl
TO COLUMN
COUNTER
CONTROL LOGIC
TO INTERFACE
LOGIC
CI
u-v
r--
MICROSECONDS
CI
--i I-- Z
"-------' - - - - - - . .
I
n :n
o
::I
o
ONE
DARK
DETECT
II:
..,'"
ONE
LIGHT
DETECT
INFRARED LIGHT
EMITTER
0).. __ ._.-
CHARACTER
BUFFER
OUTPUT
DRIVERS
TO EXTERNAL EQUIPMENT
CSDS
RESET
.I~_----EXAMPLE READ
SENSOR OUTPUT
STf#JC
HOLE
~
-:::u:::=
~
------·~~Ifoo~--I
~
WEB
I.
NO HOLE
r-----------,
I
I
I ,..SEC
U
Z
I
I-- 7,..
~I
I
SEC
I
CSDS
DATA LINE
DATA
GUARANTEED
t - - - - DATA GUARANTEED -----<-I
I--Z2,..SEC
INDEX MARK
__________~rl~__________________~rl~___
--1 ~
6 MICROSECONDS
NOTESII) TIMING NOT SHOWN TO SCALE.
(2) THE SPACING BETWEEN ST4>C, THE DURATION OF
CSDS, AND THE GUARANTEE PERIOD OF THE DATA
DIFFERS DEPENDING ON READER MODEL.
;~~FNRG.TO.INTERFACE SECTION FOR SPECIFIC
Figure 13.
Character Buffer Storage Logic Block Diagram
- 25 -
the Index Mnrk.
Either the leading or trailing edge of the Index Mark OM)
m:1Y be used to accept the data.
The data signals will have settled by the
occurrence of 1M.
The ONE LIGHT and ONE DARK signals are derived if any
Light or di1rk.
~
sensor goes
These signals are sent to the Control logic where they are
interrogated at the proper time (see figure 6) to establish that the card does
not have leading or trailing edge tears (Dark Check) and that the sensor array
is responding to its stimuli properly (Light and Dark Check) •
COLUMN COUNTER CONTROL LOGIC
The Column-Counter Control logic (figure 14) is initialized by GPR to
begin counting the number of data columns read as the card moves past the read
station.
The seven-stage binary counter is triggered by ST~C, which is syn-
chronized to the data column of a card.
The counter decode gating recognizes
OCR (pseudo-column 0) and 81CR (pseudo-column 81) to produce the two dark checks
(J2KS).
This provides the dark check of the read station at the beginning and
end of the card being read.
The counter decode gating circuits also detect
lCR (enable) and 81CR (disable) to control the Index Marker generation.
The
84CR count recognition is used to initiate the Light Check and to indicate
the end of the read cycle.
This signal also re-establishes the readiness of
the card reader to accept the next pick command (provided no alarm conditions
have occurred for the card being processed) •
CONTROL LOGIC
The Control logic (figure 15) contains the error alarm detection circuits,
ready-condition detect circuits, and pick control and gating circuits.
The Pick Check control circuits signal the fact that a card has been
picked (i.e., no PCl{ alarm signal has occurred), to the Read Check Control logic.
Unless two successful Dark Checks are received, an automatic Dark Check alarm
is generated.
In like manner, a successful Light Check must be received prior
to the 84CR (end of card read cycle) to prevent a READ CHECK.
a READ CHECK is
~
In other words,
generated when this logic senses the successful occurrence
of two dark checks (Oth pseudo-column and 81st pseudo-column), and that a
successful light check has occurred prior to the generation of 84CR.
- 26 -
84CR
ST4ID
FROM
COMPARATOR
LOGIC
ST4»C
7- STAGE
COUNTER
-OCR
COUNTER
DECODE
GATING
I COUNTER ...
BICR
I
IOUTPUTS JI'
FROM
WI DE - STROBE
CONTROL LOGIC
IMST
FROM PICK
CONTROL LOGIC
GPR
+
i'lESET
DARK CHECK
STROBE
GATE
.·BI CR
ICR.
1M
!
.,..
"-
}TO CONTROL LOGIC
DCKS
INDEX
MARKER
CONTROL
I
TO CONTROL AND
SYNC CONTROL LOGIC
---GPR + RESET
TO INTERFACE
EQUIPMENT·
TO CONTROL LOGIC
NOTE:
(I) TIMING NOT SHOWN TO SCALE.
(2) GPR OCCURS AT LEADING EDGE OF CARD.
--I
GPR
I'--~ B.33 MICROSECONDS
~,~/--~{,~{--------------------------------I
~VARIABLE TIMING
~::::II MICROSECOND
_~~R-t~~~~Jl"---84
---I ~ z
__---Irl-i~~~~~~3~
--I
~TIMING
I
2 MICROSECONDS
II:
-------i ;-.-+1-11/
OCR
Z I MICROSEC::U:=
I
ICR
IMST a 1M
1
fI
1
I~I
:
I
-...j
I
:
\--TIMING DETERMINED BY MODEL
/~~J1BO
/,~/---f.I--II'
I
I
_ _
nLfr
--I'
/~
/(
if
6 MICROSECONDS
,rtnI
I
/I
},
/
_ _ _~/ /-,----11 /-1
"if
----------1'/-'--------1"
84CR
Figure 14.
:
I
-Ih ~ /
I
~Zl MI[ROSECOND ,
I I
I
I I
//
I
DCKS
I
I
I
:
-------II~-I; ---I ~
81CR
DETERMINED BY MODEL
Ii
::::I I
I r--MIC~6sECOND:::::U;=
Column Counter Control Logic Block Diagram
- 27 -
I'
- -RESET + POR
•
----
ONE DARK
FROM INTERFACE LOGIC {
ONE LIGHT
FROM PICK CONTROL LOGIC
84CR
F-
t
Hi>'SW
STACK
+ POR
}
TO EXTERNAL EQUIPMENT
}
TO
HCK
I
LIGHT/DARK
ERROR
DETECT
GATE
OK CK
f--
-STK
-STK
t
IN~ICATOR DRIV"RS
- RESET + POR
•
STOP
CONTROL
LOGIC
I
~
STOP
STOP
I
READY
FROM CONTROL LOGIC CKTS
t
STOP SW
ro
LT CK
STK
+
"""~ '''''~
}
-~
OCR
READY
FROM FRONT PAN EL
READ CHECK.
PCK
STACK ERROR
DETECT
LOGIC
TO CONTROL LOGIC CIRCUITS
READY
STOP ..
HCK
I --
iiCii
READY
I
PCK
RESET
FROM CONTROL
LOGIC CIRCUITS
r
TO EXTERNAL EQUIPMENT
CONTROL LOGIC CIRCUITS
a
ERROR
HOPPER
CHECK
CONTROL
FROM INTERFACE LOGIC
-STK
I I I I
I
I I I
READY
READY
DETECT
CONTROL
LOGIC
OK CK
I
•
FROM COLUMN {
COUNTER LOGIC
--
I
I
POR
• •
PCR
I
PCK
--RESET + -POR
PICK CONTROL LOGIC
I
FROM PICK
CONTROL LOGIC
HCK
FROM HOPPER MICROSWITCH
+ RESET
GPR
LT CK
READ CHECK
CONTROL
LOGIC
DCKS
FROM COLUMN CTR LOGIC {
FROM COL. CTR. LOGIC
FROM SYNC CONTROL LOGIC
FROM 4 -
I/>
CI
CLK LOGIC
PICK
CONTROL AND
GATING
PCLK
84CR
FROM COLUMN COUNTER LOGIC
FROM EXTERNAL EQUIPMENT
BUSY
RffiT
TO EXTERNAL EQUIPMENT
TO PICK CONTROL LOGIC
PICK CMD
iillT
FROM SYNC CONTROL LOGIC -'=:":"':--I~
FROM
4-1/>
CLK LOGIC _"":P"":O:';'R'---ie-"'l.,j
RESET/POR
GATE
RESET+ POR
POR
TO CONTROL LOGIC CIRCUITS
AND PICK CONTROL LOGIC
TO CONTROL LOGIC CIRCUITS
NOTE'
TIMING NOT SHOWN TO SCALE
f=E~N~D_O~F~P~O~R~
POR
1 IF
READY
_ _ _ _~/~/-------1/I,LI----------i,I,II----------
II
,-
NO ERRORS
,..
II
'..----------11/
II~/---------
G~~R
BUSY
'-----I~
f----1
,'---:---------"1/
---l
PICK CMD
~ TIMIN~I,VARIABLE
________...1
I
CI
PCLK
7/
--1
II
j
r--
GPR
II
r
i
,1----------
8.~3 ,.,.SEC
-----~)1J1Jl;~~
----tu-Lr~f___lJlf1.Jlj_
----...j
GPR
,r-- TlMI~G
i~;TCARDPICKED '~
II ---l
,
j4-- TIMING ~ETERMINED BY MODEL
-------------I/T
84CR
Figure 15.
DETERMINED BY M,ODEL
I
f-----I.-----11
.
----u---
ZI ,,"SEC
Control Logic Block and Timing Diagram
- 28 -
The Error Detect gate recognizes a data error condition from any of the
above detect circuits and provides an ERROR signal to the external equipment.
Simultaneously the particular alarm condition indicator on the card reader
front control panel is illuminated.
The Hopper Check Control circuits utilize
the microswitch in the riffle cap to sense when the hopper is empty of cards.
Another microswitch in the stacker follower assembly senses when the output
stacker is full of cards.
Either of these conditions will generate the HCK
alarm.
The Stop Control logic detects the fact that the STOP pushbutton switch
on the card reader front control panel has been depressed or that a light/
dark check error has occurred to lower the READY line.
The Ready Detect
control logic utilizes the fact that no alarm conditions exist to raise the
READY line for external program control and internal control use.
The READY
line is lowered at the instant of error detection but the card reader operation
is not stopped until after the present card is processed completely.
MOTION CHECK LOGIC
The stack check sensor (see figure 13) is located at the exist of the
card track and detects that the tail of a card is clear of the card track
(hence, fully seated in the output stacker).
The Stack Alarm logic is designed
to test that the stack sensor made a dark-to-light transition (i.e., track
clear) between the time a 81CR signal occurs (card tail leaving the read
station) and the OCR signal of the next card.
Should this transition not
have taken place, a STACK CHECK alarm is generated.
This signal is combined
with the Pick Check alarm to generate a MOTION CHECK alarm to the external
equipment should either condition occur.
The card reader is stopped and the
READY line goes FALSE.
LAMP DRIVERS
The lamp drivers amplifiers provide the current drive for the alarm indicators on the front control panel.
The LAMP TEST input to the lamp driver
circuits enables the output drivers for all indicators simultaneously, providing the operator with a rapid check to determine that all #328 bulbs are good.
- 29 -
INTERFACE
GENERAL
This section covers the interface between the M Series punched card
readers and the equipment into which it transfers data.
TIMING
In interfacing the M Series card readers to an external system or card
reader controller, the designer should appreciate that three separate categories of interface signals are being dealt with.
The first are the signals
which control and report the status of card processing, the second are the data
signals themselves with their associated index marks, and the third are the
various alarm signals provided.
In the description following, the designer
should refer to the timing diagram shown in figure 16.
Pick Control
The PICK COMMAND initiates the card read cycle, and depending upon its
duration, the card reader will either continuous run or operate in a card-ata-time mode.
This signal can be presented to the reader at any time, but the
reader will only accept it when the READY line is TRUE.
The READY Signal indi-
cates that the card reader is cleared of errors and is ready to receive a PICK
COMMAND from the external program control.
A visual indication of the READY
line is the green RESET indicator on the front control panel.
The conditions which must be present for the READY line to be TRUE are:
1.
Power applied and the 3 second run-up completed.
2.
The input hopper has been loaded.
3.
Depressing the RESET pushbutton switch will bring the READY line TRUE.
Should all of the above conditions be satisified, the presence of a PICK
COMMAND signal will generate the PICK pulse to the picker solenoid. The first
card is introduced into the card track, and after a delay (see A, figure 16),
the leading edge will arrive at the read station.
The BUSY signal will go TRUE
as soon as the leading edge of the card enters the read station.
To initiate the card pick cycle, the PICK COMMAND must be present for at
least 1 microsecond (us) concurrently with the READY signal.
Once the pick
cycle is initiated, the PICK COMMAND line is ignored until the BUSY signal goes
- 30 -
READY
I---- TIME
VARIABLE
PICK COMMAND
PICK (SOLENOID)
u
BUSY
DATA LINES
INDElI
MARKS
BUSY
DATA COLUMN I
DATA LINES
---
w
LOGIC POWER
SUPPLY
TRANSFORMER TI
VACUUM MOTOR
RELAY KI
VACUUM MOTOR
RUN CAPACITOR
SOLENOID DRIVER
ASSEMBLY AND
CAPACITOR C2
C4
•
TERMINAL
BOARDS TBI-TB2
STACKER FULL
SWITCH
•
SOLENOID POWER
SUPPLY DIODE
BRIDGE DB2
Figure 39.
AC DRIVE MOTOR
CONNECTOR
SOLENOID POWER
SUPPLY
TRANSFORMER T2
TOOL
SOLENOID DRIVER
CONNECTOR
Main Frame Component Location
APPENDIX A
ELECTRICAL DRAWINGS
The electrical drawings included as part of this manual
represent the standard Documation card reader.
If
special electrical drawings are required, they will be
included as reduced bluelines and will supersede the
standard drawings.
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""S-£
APPENDIX B
PARTS LIST
The following parts list includes all items that
are considered field replaceable. Should damage
occur through excessive abuse to such items as the
picker casting, reader housing, etc., the reader
should be returned to Documation Incorporated for
repair
PARTS LIST
QTY PER
READER
DESCRIPTION
MANUFACTURER
PART NUMBER
Assy., P.C. Card, Clock
Documation
1040765XX
1
Assy., P.C'. Card, Control
Documation
1040619XX
1
Assy., P.C. Card, Error
Do curna t ion
1040610XX
1
Assy., P.C. Card, Sync
Documation
104035303
1
ASsy., Blower
Documation
113055901
1
ASsy., Control Panel
TEC
DPA-7164B
1
ASsy., Light Station
Documation
103014401
1
ASsy., Power Cord
Documation
1
Assy., Power Supply, 5 Volt
Documation
Documation
1020148
103029502
113057201
1
Assy., Solenoid
Documation
112049801
1
Assy., Solenoid Driver
Docurnation
113045801
1
Assy., Switch, Hopper Empty
Documation
1020277
1
Assy., Timing Disc
Documation
1
Assy., Transformer, 12 Volt
Assy., Transformer, 24 Volt
Docurnation
1020223
102015602
102015502
1
Bearing, Sealed Ball
Documation
Kubar
SFR188TT( 3)
8
Bearing, Stacker Rod
Torrington
B-59-0H
2
Belt, Blower
Gates
5M545
1
Belt, Drive
Dick
130XL025
1
Bulb; 6V @ 0.20A
GE
#328
7
GE
45F270
1
Capacitor, Motor Run, l7.5uf @ 370 VAC
GE
45F279
1
Capacitor, 4600 uf @ 15 VDC
GE
1
Capstan Drive
Documation
86F119M
1020059
Circuit Breaker
Airpax
UPGl-16-2-802
1
Connector
Connector
Connector
AMP
1
AMP
583302-1
1-582191-5
583300-1
Connector
AMP
583334-1
4
Contact, Amp Leaf, 18-21 gao
Contact, Amp Leaf, 22-26 gao
AMP
4
AMP
42717-4
42839-4
59
Contact, Amp Modified Fork
AMP
583259-2
14
Contact, Elco
Elco
60-8017-05l3
36
Assy., Read Array (includes magnetic
pickup and stacker photocell)
Capacitor, Motor Run,
£ uf
@ 330 VAC
AMP
B-1
1
1
4
5
1
PARTS LIST
DESCRIPTION
MANUFACTURER
PART NUMBER
QTY PER
READER
Contact, Terminal Junction
Deutsch
1841-1-5616
14
Coupling, Solenoid
Documation
1020105
1.
Diode Bridge, 100V
Motorola
MDA 980-2
2
Fan, Cooling
Pamotor
4600
1
Filter, RFI
Components
Corp.
lOBI
1
Fuse, Slo-blo, lA
Buss
313001
Magnetic Pickup
Airpax
086-211-0019
1.
tvlotor, Drive, 115/230 VAC
EAD
H34CBR5
1.
Motor, Blower,
GE
5KCP19PG190A
1.
Mount, Rubber
Lord
100 PD2
2
Mount, Rubber
Lord
100 PD4
2
Pulley, Drive, Capstan
Dick
16XL037
1
Pulley, Drive Motor
Documation
112044801
1.
Relay, Solid State
Hamlin
173-11-150
1
Shaft, Driver Roller
Documation
1010022
1
Shaft, Pick
Documation
1010039
1
Shaft, Stack Drive
Documation
101003001
1
Shaft, Stack Drive
Documation
101003002
1
Shaft, Stack Drive
Documation
101003003
1.
Solenoid Lube No.2
Ledex
124048-001
1
Spacer, Bearing
W. Berg
S52-27
4
Spring, Solenoid
Lee Spring
LE-026-C2]
1
Spring, Stacker
Lee Spring
LE-041E-6(MW)
1
Stacker Photocell
Spectronics
551443
1
Switch, Hopper Full
Cherry
E21-85HX
1.
Tie, Cable
Panduit
55T1M-M
20
j'ie, Cable
Panduit
SST4-M
2
Motor, Blower (230 VAC)
GE
GE
5KCP19PG222
1
45F271
1
Pamotor
2050
1
Sprague
200P1901TP
1
(115 VAC)
Capacitor, Motor Run
Fan
3 ufo
(230 VAC)
Capacitor, Fan Run
2 uf 370 VAC
B-2
APPENDIX C
SIGNAL MNEMONICS AND ABBREVIATIONS
Appendix C contains the description, location and
originating source for the Signal Mnemonics and
Abbreviations used in this manual.
SIGNAL MNEMONICS AND ABBREVIATIONS
MNEMONIC
DESCRIPTION
LOCATION
ORIGINATING
SOURCE
Vee
+5 volts
MB-1
RTN
+5 volt return
MB-A
TST
Timing Strobe
J3-T
5 volt power supply
(Mother Board)
5 volt power supply
(Mother Board)
Reluctance Pickup
TST RTN
Timing Strobe Return
J3-S
Reluctance Pickup
SHIELD
TST1
Shield for Timing Strobe
Timing Strobe One
Clock Phase A
Basic Clock
Clock Phase B
J3-R
Reluctance Pickup
D9-9
MB-S
MB-14
MB-F
MB-K
MB-9
MB-6
MB-ll
MB-C
MB-N
MB-2
MB-4
MB-H
Clock
Clock
Clock
Clock
t/JA
C1
t/JB
Card
Card
Card
Card
Clock Card
Clock Card
Control Card
Error Card
Sync Card
Sync Card
Sync Card
Sync Card
Clock Card
Clock Card
Clock Card
Clock Card
STt/JB
GPR
Clock Phase C
Clock Phase D
Read Station Any Dark
Power On Reset
Pick Control Reset
Preset Decode
Gated Reset Switch
Column Strobe Phase B
Good Pick Reset
TST2
TSTR
PRCLK
Timing Strobe Two
Timing Strobe Reset
Preset Clock
OSCLK
OSR
OSUCLK
Offset Clock
Offset Reset
Offset Up-Clock
STc.6C
STc.6D
IMST
Column Strobe Phase C
Column Strobe Phase D
Index Mark Strobes
MB-N
MB-15
MB-P
MB-J
MB-R
MB-V
MB-7
MB-T
1M
Index Marks
J3-A
Clock Card
1M RTN
Return for Index Marks
J3-B
Clock Card
SHIELD
CR
Shield for Index Marks
Column Reset
Zero Column Reset
J3-C
MB-B
MB-5
Clock Card
Clock Card
t/JC
t/JD
ONE DARK
POR
PCR
ZERO
RESET
OCR
C-1
C8-9
Clock Card
Clock Card
Clock Card
Sync Card
Sync Card
Sync Card
Clock Card
SIGNAL MNEMONICS AND ABBREVIATIONS
(Continued)
MNEMONIC
DCKS
DESCRIPTION
LOCATION
MB-8
Clock Card
MB-13
Clock Card
MB-D
J8-2
J8-3
Clock Card
Control Card
Control Card
READY
84th Column Reset
Pick Command Input
Pick Command Input Return
Stop
Ready
MB-E
MB-16
Error Card
Error Card
BUSY
PCLK
Busy Output
Pick Clock
J8-1
Control Card
MB-L
Vcc
Row 12
+5V to Read Sensor Array
Read Sensor Input Row 12
Read Sensor Input Row 11
Read Sensor Input Row 0
Read Sensor Input Row 1
J8-12
J8-13
J8-14
Control Card
Control Card
J8-17
Row 3
Read Sensor Input Row 2
Read Sensor Input Row 3
Control Card
Control Card
J8-18
Control Card
Row 4
Row 5
Row 6
Read Sensor Input Row 4
Read Sensor Input Row 5
Read Sensor Input Row 6
J8-P
J8-R
Control Card
Control Card
J8-S
Control Card
Row 7
Row 8
Row 9
Read Sensor Input Row 7
Read Sensor Input Row 8
Read Sensor Input Row 9
Read Station Any Light
J8-T
Control Card
J8-U
J8-V
MB-3
Control Card
Control Card
Control Card
Data Row 12 Output
Data Row 11 Output
Data Row 0 Output
J8-L
J8-M
Data Row 1 Output
Data Row 2 Output
Data Row 3 Output
Data Row 4 Output
J8-H
Control Card
Control Card
Control Card
Control Card
81CR
84CR
PICK COMMAND
PICK COMMAND RTN
STOP
Row 11
Row 0
Row 1
Row 2
ONE LIGHT
D12
D11
DO
D1
D2
D3
D4
D5
RTN
D6
Dark Check Strobes
81st Column Reset
ORIGINATING
SOURCE
J8-15
J8-16
J8-K
C-2
Control Card
Control Card
J8-F
Control Card
Control Card
Control Card
J8-E
J8-5
Control Card
Control Card
J8-B
Control Card
J8-J
J8-N
Data Row 5 Output
Data Drivers Return
Data Row 6 Output
Control Card
SIGNAL MNEMONICS AND ABBREVIATIONS
(Continued)
MNEMONIC
DESCRIPTION
LOCATION
ORIGINATING
SOURCE
D7
Data Row 7 Output
J8-D
Control Card
D8
Data Row 8 Output
J8-A
Control Card
09
J8-C
CSDS
HOPPER FULL
HOPPER FULL RTN
HOPPER EMPTY RTN
HOPPER EMPTY
STACK
STACK Vcc
Data Row 9 Output
Column Storage Data Strobe
Hopper Full Switch
Hopper Full Switch Return
Hopper Empty Switch Return
Hopper Empty Switch
Stack Sensor Input
Stack Sensor +5 volts
Control Card
Sync Card
RESET SW
RESET SW
Reset Switch Normally Open
Reset Switch Normally Closed
PSET
LIGHT CHECK
DARK CHECK
HECK
PCK
STACK CHECK
PCKI
Pick Check Set
Light Check
Dark Check
Hopper Empty Check
Pick Check
Output Stacker Check
Pick Check Indicator
MB-17
HCK
SHUTDOWN STATUS
Input or Output Hopper Check
Mode Switch Input
POR TR
STOP SW
RCK DR
PCK DR
SCK DR
HCK DR
HCK
HCK HTN
Power on Reset Trigger
Stop Switch Input
C4-9
Sl-C
A5-12
Stack Check Lamp Driver
Hopper Check Lamp Driver
Hopper Check Output
Hopper Check Output Return
ERROR
Error Output
ERROR RTN
Error Output Return
MOCK
Motion Check Output
Read Check Lamp Driver
Pick Check Lamp Driver
C-3
MB-18
J4-1
J4-A
J4-6
J4-5
J4-C
J4-2
J4-9
J4-7
C2-9
B2-9
B4-8
B2-5
B5-8
B2-2
J4-B
J4-P
J4-P
J4-N
J4-K
J4-H
J4-10
J4-E
J4-M
J4-F
Error
Error
Error
Error
Error
Error
Error
Card
Card
Card
Card
Card
Card
Card
Error Card
Sync Card
Error Card
Error Card
Error Card
Error Card
Error Card
Error Card
Error Card
Error Card
Error Card
Error Card
Error
Error
Error
Error
Card
Card
Card
Card
Error Card
Error Card
Error Card
Error Card
Error Card
SIGNAL MNEMONICS AND ABBREVIATIONS
(Continued)
MNEMONIC
MOCK RTN
READY
READY RTN
RDY DR
STOP DR
PICK
PICK RTN
SHIELD
BUSY
DESCRIPTION
LOCATION
Motion Check Output Return
Ready Output
J4-11
Ready Output Return
Ready Lamp Driver
Stop Lamp Driver
Pick Driver Output
Pick Driver Output Return
Shield for PICK
Busy Signal
J4-L
J4-R
J4-S
JS-A
C-4
J4-D
JS-B
JS-C
MB-U
ORIGINATING
SOURCE
Error Card
Error Card
Error Card
Error Card
Error Card
Sync Card
Sync Card
Sync Card
Control Card
APPENDIX D
ILLUSTRATED PARTS BREAKDOWN
D-1
INTRODUCTION
This section contains, in breakdown order, the complete card reader's
assemblies, subassemblies, sub-subassemblies, detail parts of each, and
associated attaching parts.
The unit is divided into ten significant assemblies (refer to figure D-2), each
illustrated, and provided with a parts listing keyed to the illustrations. The
assembly parts breakdown illustrations and associated parts lists identify and
describe all parts of the 115 VAC 60 Hz and the 230 VAC 50 Hz models of the
Card Reader. Most parts are common to both models, when a part is common
only to the 50 Hz models, it is listed immediately after the equivalent part for
the 60 Hz model. In the MAIN FRAME assembly breakdown, for example,
(Figure D-4), under index #16, two circuit breakers are listed for the same
index number.
16
00000188 •
00000185 •
CIRCUIT BREAKER, 8 amp (115 VAC, 60 Hz models)
CIRCUIT BREAKER, 6 amp (230 VAC, 50 Hz models)
Table D-1 list the major assemblies and subassemblies and associated components of the card reader with the figure number in which they are listed and
illustrated. In the parts list, Documation parts or assemblies are identified by
an eight-digit number. Parts or assemblies that Documation purchases from
suppliers and used "as is" are identified by manufacturer part number. The
manufacturers' are identified by manufacturers codes in the description column
of the parts list. Table D-2 list the names and addresses of all manufacturers'
codes used in the parts list.
D-2
HOW TO USE THE ILLUSTRATED PARTS BREAKDOWN
a.
When the Part Number is not known (Figure D-1):
1)
Refer to Figure D-2 and locate the index number of the major
assembly from which the part was removed.
2)
In the major assembly listing of Figure D-2, use the index
nnmber to locate the figure number of the parts breakdown illustration
fot' that assembly.
3)
In the major assembly parts breakdown illustration, locate the
index number of the part.
M2
D-1
4)
In the illustration part listing, use the index number to find the part
number, description and quantity per unit.
b.
When the assembly and/or the major component of which an item is part
of is known, refer to Table D-l to locate the figure number which illustrates and list the individual components or parts.
c.
To simplify the updating of Appendix D of this manual, only.QQQ. numbered
pages are used.
M2
D-la
FIGURE D-2 M-200 CARD READER
t;I
I
ASSDlBLl'
c"
-
110.
1'J1JaOroapA"'-~
D-I
rruM AnembIr
IH
IIalII
(loaUol PaDe1
............
"....w,,-
1>-•
IH
ltd.... BoUer Suppoft A.--.btJ
1>-1
Iht.. Motor A......,.
IH
_-
JCa!a Plat. A...-J;:r
YMUIIS hap A•
......
If
......
Card nI.
...w'
".-...bIT
D-'
FIGURE D-8 DRIVE MOTOR ASSEMDLY
1>-1.
UNITS
DESCRIPTION
1>-11
1234567
PER
VENDOR
ASSV
PART
NO.
1>-12
%0092903
%0091904
-I
_I
00000682
20121001.
10121002
:4
10121001
DRrVE MOTOR ASSEMBLY - 115 VAe, GO Hertz
DRIVE MOTOR },S:;iI::MBLY - 230 VAe. 50 HertJ.
~OTOR (1:1070)
peLLEY - 115 vAe, 60 nertz
Pt,.·LLEY - :?31J VAC, 50 Hertz.
(Attaching P:Hbj
In Figure D-2, locate index number of major assembly from which part was removed.
9(;01
•
SCREW, Set
STASOOF
In Figure D-2, use index number of major assembly to find figure number of major
assembly parts breakdown illustration.
In major assembly parts breakdown illustration, looate index number of part.
In the illustration parts list, use index JIIIlI1ber of part to find part number, de8crtpUoD
aDd quantity per Wlit.
FIGURE D-l HOW TO USE ILLUSTRATED PARTS BREAKDOWN WHEN PART NUMBER IS NOT KNOWN
TABLE D-l QUICK REFERENCE LIST
FIGURE
ASSEMBLY
PAGE
D-3
TRIM GROUP ASSEMBLY
Fan
Capacitor
D-lla
D-llb
D-llb
D-4
MAIN FRAME ASSEMBLY
Switch, Hopper Full
Circuit Breaker
Transformer, 12 Volt
Transformer, 24 Volt
Power Supply Assembly
Solenoid Driver Assembly
Vacuum Pump Assembly
Relay
Filter Assembly
Connector Panel Assembly
Rectifier, Diode Bridge
Capacitor, 17. 5 /If
Capacitor, 10/lf
Capacitor, 4600 /If
Spring
Fuse
Solenoid Driver Assembly
D-13c
D-13c
D-13c
D-13c
D-13c
D-13d
D-13e
D-13e
D-13e
D-13e
D-13e
D-13e
D-13f
D-13f
D-13f
D-13f
D-13f
D-13f
D-5
CONTROL PANEL ASSEMBLY
Lamp
D-15a
D-15a
D-6
PICK SUPPORT ASSEMBLY
Light Station Assembly
Switch Assembly, Hopper Empty
Sector Assembly
Drive Roller, 2nd Pick Drive Assembly
Stack Drive, 1st Pick Drive Assembly
D-17a
D-17a
D-17a
D-17a
D-17a
D-l7b
D-7
DRIVE ROLLER SUPPORT ASSEMBLY
Read Station Assembly
First Stack Drive Assembly
Second Stack Drive Assembly
D-~9a
DRIVE MOTOR ASSEMBLY
Motor
Pulley
D-21a
D-21a
D-21a
D-8
1\12
D-5
D-19a
D-19a
D-19a
TABLE D-l QUICK REFERENCE LIST (CONT'D)
FIGURE
ASSEMBLY
PAGE
D-9
MAIN PLATE ASSEMBLY
Drive Motor Assembly
Solenoid Assembly
Pick-up
Timing Disc Assembly
Pulley
Belt
Capacitor, 2 p.f
Capacitor, 3 p.f
D-23b
D-23b
D-23c
D-23c
D-23c
D-23c
D-23c
D-23c
D-23c
D-IO
VACUUM PUMP ASSEMBLY
Motor
Blower
Belt
Pulley
D-25a
D-25a
D-25a
D-25a
D-25a
D-ll
POWER SUPPLY ASSEMBLY
P. C. Board Assembly
D-27a
D-27a
D-12
CARD FILE ASSEMBLY
Connector, Single Row
Connector, Tab
D-29a
D-29a
D-29a
D-13
P. C. ASSEMBLY - Control Card
D-31a
D-14
P. C. ASSEMBLY - Sync Card
D-33a
D-15
P. C. ASSEMBLY - Clock Card
D-35a
D-16
P. C. ASSEMBLY - Error Card
D-37a
M2
D-5a
TABLE D-2 LIST OF MANUFACTURERS
CODE
MANUFACTURER
CODE
MANUFACTURER
00779
Amp Inc.
P. O. Box 3608
Harrisburg, Pa.
07263
Allen Bradley Company
1201 S. 2nd Street
Milwaukee, Wisconsin 53204
Fairchild Semiconductor
A division of Fairchild Camera and
Instrument Corporation
464 Ellis Street
Mountain View, Calif. 94040
07355
Texas Instruments, Inc.
Semiconductor Components Div.
13500 North Central Expressway
Dallas, Texas 75231
Airpax Electronics, Inc.
Central Engineering Division
6601 N. W. 19th Street
Ft. Lauderdale, Florida 33310
07886
Cherry Electrical Products Corp.
3600 Sunset Avenue
P.O. Box 718
Waukegan, minois 61185
National Radio Co., Inc.
Commercial Products Division
37 Washington Street
Melrose, Mass. 02176
08524
Deutch Fastener Corporation
Municipal Airport
Banning, Calif. 92220
08806
General Electric Company
Miniature Lamp Department
Nela Park
Cleveland, Ohio 44112
09023
Cornell - Dubilier, Div. Fed. Pac.
Elec. Co.
2562 Dalrymple
Sanford, N. C. 27330
09353
C & K Components, Inc.
103 Morse Street
Watertown, Mass. 02172
09922
Burndy Corporation
Richards Avenue
Norwalk, Conn. 06852
10108
Hurst Manufacturing Corporation
P.O. Box 326
Princeton, Indiana 47570
12617
Hamlin Inc.
Lake and Grove Streets
Lake Mills, Wisconsin 53551
13103
Thermalloy Company
8717 Diplomacy Row
Dallas, Texas 75247
01121
01295
01963
02735
03597
17105
RCA Corporation
Solid State Division
Fostoria Road
Findlay. Ohio 45840
General Electric Company
Turbine Division of Apparatus Group
Schenectady, N. Y.
04713
Motorola Semiconductor Products, Inc.
5005 East McDowell Road
Phoenix, Arizona 85008
05245
Components Corporation
2855-57 North Halsted Street
Chicago, minois 60657
06229
Electrovert Incorporation
86 Hartford Avenue
Mt. Vernon, N.J.
06383
Panduit Corporation
17301 Ridgeland
,
Tinley Part, minoir; 60477
07108
R. & J. Dick Co., Inc.
912 E. 5th Street
Muscatine, Iowa 52761
07137
TEC. Incorporated
6700 Washington Avenue
South Eden Prairie, Minn.
55343
M2
D-7
TABLE D-2 LIST OF MANUFACTURERS (CONT'D)
CODE
MANUFACTURER
CODE
MANUFACTURER
14927
Kubar, Incorporated
21 Erie
Cambridge, Mass. 02139
29440
Winfred Berg
499 Ocean Avenue
East Rockaway, L. I., N. Y.
18324
Signetics Corporation
811 East Arques Avenue
Sunnyvale, Calif. 94086
33062
Ferronics Incorporation
66 North Main Street
Fairport, N. Y. 14450
18677
Scanbe Manufacturing Corporation
1161 Monterey Pass Road
Monterey Park, Calif. 91754
46384
PEM (Penn Eng. Mfg. Co.)
P.O. Box 311
Doylestown, Pa. 18901
18788
General mumination
2233 University Avenue
St. Paul, Minnesota 55114
56289
Sprague Electric Company
North Adams, Mass. 01247
70276
19070
Eastern Air Devices
385 Central Avenue
Dover, New Hampshire
Allen Mfg. Co.
P.O. Box 570
Hartford, Conn.
06101
Barden/NMB
P. O. Box 231
Dandury, Conn.
06810
03820
70854
19701
20772
Electra/Midland Corporation
P.O. Box 760
Mineral Wells, Texas 76067
Spectronics Inc.
541 Sterling Drive
Richardson, Texas
Electro Space Fabricators, Inc.
101 - 125 Centre Avenue
Topton, Penn. 19562
23936
Pamotor Inc.
770 Airport Boulevard
Burlingame, Calif. 94010
24161
Gates Rubber
2301 N. Dale Mabry
P. O. Box 15454
Tampa, Florida 33614
29227
70903
Belden Corporation
415 S. Kilpatrick Avenue
Chicago, minois
71590
Centralab Elect.
5757 N. Greenbay Avenue
Milwaukee, Wisc. 53201
71984
Dow Corning Corporation
South Saginaw Road
Midland, Mich. 48641
72619
Dialight Corporation
60 Stewart Avenue
Brooklyn, N. Y. 11237
74364
Eastman Chem. Prod., Inc.
Eastman Road
Kingsport, Tenn. 37662
74545
Hubbell Harvey, Inc.
State Street and Bostwick Avenue
Bridgeport, Conn. 06602
75511
Lamb Electric/Ametek
Kent, Ohio 44240
75080
22589
24202
11518
Computer Products
1400 N. W. 70th Street
P. O. Box 23849
Ft. Lauderdale, Florida
33307
Herco Hecht Rubber Company
482 - 484 Riverside Avenue
Jacksonville, Florida 32202
M2
D-7a
TABLE D-2 LIST OF MANUFACTURERS (CONT'D)
CODE
MANUFACTURER
CODE
MANUFACTURER
75915
Littlefuse, Inc.
800 E. Northwest Highway
Des Plaines, minois 60016
83584
Driv - Lok, Incorporated
1140 Park Avenue
Sycamore, minois 60178
76005
Lord Manufacturing Company
Eric, Pennsylvania 16512
84830
Lee Associates, Incorporated
200 E. Marks Street
Orlando, Florida
76599
The Murray Corporation
Industrial Park
Cockeysville, Maryland 21030
87034
Marco - Oak Industries
2231 N. State Road 7
Lauderhill, Florida 33311
Waldes Kohinoor, Inc.
47 - 16 Austel Place
Long Island City, N. Y.
88132
Goodyear Rubber Company
25 Hamlin
Middletown, Conn. 06457
91637
Dale Electronics, Incorporated
P. O. Box 609
Columbus, Neb. 68601
Sprague Products Company
North Adams, Mass.
91662
Bourns, Incorporated
1200 Columbia Avenue
Riverside, Calif. 92507
Elco Corporation
Maryland Road and Computer Avenue
Willow Grove, Pa., 19090
92194
Airco, Incorporated
150 E. 42nd Street
New York, N. Y. 10017
Alpha Wire Corporation
711 Lidgerwood Avenue
Elizabeth, N.J. 07207
94144
Ametek Hunter Spring
1 Spring Avenue
Hatfield, Pa. 19400
Raytheon Company Components Div.
Industrial Components Operation
Quincy, Mass.
95987
Airpax Electronics, Incorporated
Woods Road
Cambridge, Md. 21613
Weckesser
4444 West Irving Park Road
Chicago, minois 60641
99743
!MC Magnetics Corporation
6058 Walker Avenue
Maywood, Calif. 90270
79136
80103
80183
80294
80382
80545
81541
83014
83259
83330
11101
Lambda Electronics Corporation
515 Broad Hollow Road
Huntington, N. Y. 11749
. The Hartwell Corporation
9035 Venice Blvd.
Los Angeles, Calif. 90034
Motronics Corporation
Riverside Industrial Pa.rk
Little Falls, N. Y. 13365
Parker - Seal Company
10567 Jefferson Blvd.
Culver City, Calif. 90231
Speer Resistor Division
Speer Carbon Company
A Division of Air Reduction Co., Inc.
Bradford, Pennsylvania
Smith Herman H •• Incorporated
812 Snediker Avenue
Brooklyn, N. Y. 11207
M2
D-7b
TABLE 0-2 LIST OF MANUFACTURERS (CONTIO)
CODE
CODE
MANUFACTURER
Stancor E88ix Int'l./Stancor Division
3501 West Addison Street
Chicago, m. 60618
Thompson Industries, Incorporated
Manhasset, N. Y. 11030
Voyce - Legler
523 N. W. 28th Street
Miami, Florida 33127
M2
0-70
MANUFACTURER
7
2
10
9
FIG.
INDEX
NO.
8
ASSEMBLY
NO.
1
Trim Group Assembly
D-3
2
Main Frame Assembly
D-4
3
Control Panel Assembly
0-6
4
Pick Supperi Assembly
D-6
5
Drive Roller Support Assembly
D-7
6
Drive Motor Assembly
D-8
7
Main Plate Assembly
D-9
8
Vacuum Pump Assembly
D-I0
9
Power Supply Assembly
D-ll
Card File Assembly
D-l2
10
M2
FIGURE D-2 M-200 CARD READER
D-9
36
30
35
1112
FIGURE D-3 TRIM GROUP ASSEMBLY
D-ll
FIGURE D-3 TRIM GROUP ASSEMBLY
FIG.
INDEX PART
NO.
NUMBER
DESCRIPTION
123 456 7
UNITS
PER
VENDOR
ASSY PART NO.
20059001
20059002
TRIM GROUP ASSEMBLY - 115 VAC, 60 Hertz
TRIM GROUP ASSEMBLY - 230 VAC, 50 Hertz
-1
40076801
·
-2
-3
40053503
40052501
-4
-5
00000114
20043801
-6
-7
00000382
00000413
-8
-9
-10
-11
-12
00000296
20028004
00000558
REF
20062301
ASSEMBLY
· COVER
COVER
· · (Attaching Parts)
Button Head BLK 6 - 32 x 1/4
· SCREW,
· ·· BAR,
Tamp
· (Attaching Parts)
SCREW, Machine, Pan Head 8 - 32 x 3/8
· · ·CONTROL
PANEL ASSEMBLY (Fig. D-5)
· · (AttaChing Parts)
Button Head BLK #6 - 32 x 3/8
· ·· ·TAG,SCREW,
Series
· FOAM DAMPING, 1/4" x 4" x 10" Voyce-Legier
·· ·· RUBBER
1//6 x 1" x 7 1/2"
GUIDE, Stacker
-13
-14
-15
00000096
00000062
20102301
-16
-17
00000114
00000301
-18
-19
-20
-21
30104501
30100901
30041301
20050201
-22
00000377
···
4
-23
-24
-25
20061601
20042701
20042801
BUMPER PLATE ASSEMBLY
· STACK
PLATE, Stack Bumper
· ·· RUBBER BUMPER
1
1
1
-26
40055701
40082801
·
·
1
1
-27
40050101
40082901
··
-28
00000114
·
·
·
·
·
·
·
·
MAIN FRAME ASSEMBLY
·
1
(Attaching Parts)
SCREW, Button Head, #4 - 40 x 1/4
NUT, Hex #4 - 40
CARD DEFLECTOR
(A ttaching Parts)
SCREW, Machine, Button Head #6 - 32 x 1/4
NUT, Hex#6 - 32
·
··
·
·
· ··
FOLLOWER ASSEMBLY
PLATE, Card Follower
BASE, Card Follower
FOOT. Follower
(Attaching Parts)
SCREW, Machine, Pan Head #6 - 32 x 5/8
· ··
REAR PANEL ASSEMBLY - 115 VAC, 60 Hertz
REAR PANEL ASSEMBLY - 230 VAC, 50 Hertz
PANEL, Rear - 115 VAC, 60 Hertz
PANEL, Rear - 230 VAC, 50 Hertz
(Attaching Parts)
SCREW, Button Head BLK #6 - 32 x 1/4
··
···
M2
D-lla.
1
1
5
1
2
1
2
1
1
1
1
2
2
1
2
1
1
2
4
1
1
6
DPA-7164B
GP-2
FIGURE D-3 TRIM GROUP ASSEMBLY (CONT'D)
FIG.
INDEX PART
NO.
NUMBER
-29
DESCRIPTION
1 2 345 6 7
·
00000325
00000035
00000499
00000127
00000164
00000059
00000058
00000326
··
00000035
00000449
00000087
00000530
00000452
00000156
00000059
00000058
-30
-31
00000323
00000473
-32
-33
-34
-35
00000302
00000295
00000301
00000324
-36
-37
-38
00000356
00000301
00000842
-39
-40
-41
00000343
00000301
00000558
-42
20028104
20028102
-43
00000488
-44
20014801
20087902
·
·
·
·
··
FAN - 115 VAC, 60 Hertz (23936)
W/INTEGRAL COMPONENTS
CONTACT, Pin (00779)
HOUSING, Pin (00779)
TUBING, Heatshrink 1/8 Dia. x 1/2" (92194)
WIRE, Elec. AWG 20 TWPR GLK-WHT 3" (92194)
MOUNT, Cable Tie (06383)
TIE, Cable (06383)
FAN - 230 VAC, 50 Herts (23936)
W/INTEGRAL COMPONENTS
CONTACT, Pin (00779)
HOUSING, Pin (00779)
TUBING, Heatshrink 3/32 Dia. x I" (92194)
RECEPTACLE, Faston (.250) (00779)
HOUSING, Receptacle (00779)
WIRE, Elec. AWG 18 TWPR BLK 6 1/2-WHT 7"
(92194)
MOUNT, Cable Tie (06383)
TIE, Cable (06383)
4600
2
1
2
1
1
1
1
60618-1
1-408319-0
FIT-105
1854/19
TA158
SSTIM
2050
2
1
1
3
3
60618-1
1-408319-0
FIT-105
61370-1
480416-0
1
1
1
1854/19
TA158
SSTIM
1
1
5503
65-175
4
4
4
1
5501
1
1
1
GP-2
4
MS-21318-9
CORD, Power, 115 VAC, 60 Hertz
CORD, Power, 230 VAC, 50 Hertz
1
1
·
··
··
·
· · ·
· · ·
··
·
·
··
·
·
1
SCREEN, Fan (23936)
GUARD, Finger, Metal Fan (IMC)
(Attaching Parts)
SCREW, Pan Head #6 - 32 x 1/2
WASHER, Flat #6
NUT, Hex#6 - 32
BRACKETS, Mtg (Pair) (23936)
(Attaching Parts)
SCREW, Machine, Flat Head #6 - 32 x 1/4
NUT, Hex#6 - 32
CAPACITOR, 2.0 iJ.f 370 VAC and Clamp
(230 VAC, 50 Hertz Model only) (56289)
(Attaching Parts)
SCREW, Button Head BLK 6 - 32 x 3/8
NUT, Hex#6 - 32
FOAM, Damping 73/8 x 33/8 (115 VAC, 60 Hertz only)
Joyce Legier
TAG, Model Information - 115 VAC, 60 Hertz
TAG, Model Information - 230 VAC, 50 Hertz
(Attaching Parts)
PIN, Drive
·· ·
·
UNITS
VENDOR
PER
ASSY PART NO.
M2
D-llb
4
4
1
200P1901TP
2
2
45 (fiG. 0-11)
39,40
55 (fiG 0-4,SHT 2)
28,29,30,82
27
:::-'~---------~---- 23,24,25,26
rl--:-+~-:::~~~::::"----- 90 (fiG. 0-9),9I,9IA
",
,
:
I
37;38
I
lr
59
!-77
58
(fiG. 0-101
85,86,87,88,89
84
78
75
76
I
I
I
L---
M2
FIGURE D-4 MAIN FRAME ASSEMBLY (Sheet 1 of 3)
D-13
. ~I
III
M2
FIGURE D-4 MAIN FRAME ASSEMBLY (Sheet 2 of 3)
D-13a
rr--
15
I
I
__ ~18
_~17
16
FIGURE D-4 MAIN FRAME ASSEMBLY (Sheet 3 of 3)
FIGURE D-4 MAIN FRAME ASSEMBLY
FIG.
INDEX PART
NO.
NUMBER
DESCRIPTION
1 2 3 4 5 6 7
UNITS
VENDOR
PER
ASSV PART NO.
40075201
40076901
MAIN FRAME ASSEMBLY, 115 VAC, 60 Hertz
MAIN FRAME ASSEMBLY, 230 VAC, 50 Hertz
-1
40042401
40076801
··
-2
20043001
-3
-4
00000345
00000062
-5
-6
20042901
00000313
-7
-8
-9
00000296
00000272
00000062
-10
40050001
-11
-12
00000294
00000299
·· ··
4
4
-13
-14
400553XJ!
30052001
·
1
1
-15
00000382
-16
00000188
00000185
·
·
-17
-18
00000356
00000114
·
··
-19
20015602
20073902
·
-20
-21
-22
·
·
·
·
BASE PLATE - 115 VAC, 60 Hertz
BASE PLATE - 230 VAC, 50 Hertz
1
1
PLA TE, Spring
(Attaching Pa.rts)
SCREW, Machine Flat Head, #4 - 40 x 1/2
NUT, Hex #4 - 40
1
2
2
BRA CKET, Switch Mounting
SWITCH, Hopper Full (01963)
(Attaching Parts)
SCREW, Pa.n Head, #6 - 32 x 3/8
SCREW, Machine, Pan Head #4 - 40 x 5/8
NUT, Hex #4 - 40
1
1
·
2
2
2
BRA CKET, Support
(Attaching Parts)
WASHER, Flat #8
NUT, Hex #8 - 32
1
CARD FILE ASSEMBLY (Figure D-12)
BAR SPACER
(Attaching Parts)
SCREW, Pan Head #8 - 32 x 3/8
CIRCUIT BREAKER, 8 amp - 115
CIRCUIT BREAKER, 6 amp - 230
(Attaching Parts)
SCREW, Machine Flat Head #6
SCREW, Button Head #6 - 32 x
3
VAC, 60 Hertz (07355)
VAC, 50 Hertz (07355)
1
1
- 32 x 1/4
1/4
1
1
1
1
00000299
00000294
00000382
TRANSFORMER, 12 Volt - 115 VAC, 60 Hertz
TRANSFORMER, 12 Volt - 230 VAC, 50 Hertz
(Attaching Pa.rts)
NUT, Hex #8 - 32
WASHER, Flat #8
SCREW, Machine, Pan Head #8 - 32 x 3/8
··
·
··
2
2
2
-23
20015502
20074002
1
1
-24
00000299
24 Volt - 115 VAC, 60 Hertz
· TRANSFORMER,
24 Volt - 230 VAC, 50 Hertz
· TRANSFORMER,
(Attaching Parts)
· · NUT, Hex #8 - 32
M2
D-13c
E21-85HX
2
UPGI-1-6-2-802
UPCI-1-6-2-602
FIGURE D-4 MAIN FRAME ASSEMBLY (CONTID)
FIG.
INDEX PART
NO.
NUMBER
DESCRIPTION
1 2 3 4 5 6 7
UNITS
PER
VENDOR
ASSY PART NO.
-25
-26
00000294
00000382
· ·
· ·
-27
20042201
·
-28
20041701
-29
-30
-31
00000294
00000299
30041603
··
1
1
1
-32
00000379
·
2
-33
20053801
-34
00000297
-35
20039801
-36
00000382
-37
WASHER, Flat #8
SCREW, Machine, Pan Head #8 - 32 x 3/8
2
2
PLATE, Trim
1
BRACKET, Stack Spring
(Attaching Parts)
WASHER, Flat #8
NUT, Hex #8 - 32
SUPPORT ASSEMBLY, Stacker Bearing
(Attaching Parts)
SCREW, Machine Pan Head #8 - 32 x 1/2
1
·
BUSHING, Retaining
(Attaching Parts)
SCREW, Set #8 - 32 x 3/16
1
·
1
PLA TE, Support
(Attaching Parts)
SCREW, Machine Pan Hea.d #8 - 32 x 3/8
1
· ·
1
20039301
·
1
-38
00000498
FASTENER, Bracket
(Attaching Parts)
RIVET, Pop
· ·
2
-39
30046401
1
-40
00000382
Rear, Stacker
· COVER,
(Attaching Parts)
· · SCREW, Machine Pan Hea.d, #8 - 32 x 3/8
-41
30054001
·
ROD, Stack Follower
1
-42
30040201
·
1
-43
-44
00000345
00000062
TRA Y, Stacker
(Attaching Parts)
SCREW, Machine, Flat Head #4 - 40 x 1/2
NUT. Hex #4 - 40
·
··
3
3
-45
30029505
·
1
-46
-47
-48
-49
00000296
00000567
00000295
00000301
··
·· ··
·
POWER SUPPLY ASSEMBLY (Figure D-ll)
(Attaching Parts)
SCREW, Machine Pan Head #6 - 32 x 3/8
WASHER, Nylon (95987)
WASHER, #6
NUT #6 - 32
M2
D-13d
SD44BS
2
4
8
4
4
SW-6-NA
FIGURE D-4 MAIN FRAME ASSEMBLY (CONT'D)
FIG.
INDEX PART
NO.
NUMBER
-50
20040701
-51
00000379
-52
-53
00000487
00000132
-54
00000498
-55
-56
30045801
00000479
-57
00000498
-58
40033302
40033306
-59
()0000379
-60
00000109
00000112
-61
-62
00000303
00000294
-63
20072001
-64
00000498
-65
30058201
30082001
40057601
40082701
-66
-67
00000296
00000476
20114401
-68
-69
00000296
00000301
-70
00000143
-71
00000376
00000295
00000301
-72
-73
DESCRIPTION
1234567
BRACKET, Power Supply
(Attaching Pa rts)
• SCREW, Machine, Pan Head #8 - 32 x 1/2
•
•
•
UNITS
PER
VENDOR
ASSV PART NO.
1
2
TOOL (08524)
CLIP COMPONENT (75915)
(Attaching Parts)
• RIVET, Pop
1
1
M15570-16
101002
1
SD44BS
SOLENOID DRIVER ASSEMBLY
CLAMP, Capacitor (03597)
(Attaching Parts)
RIVET, Pop
1
1
942A734AA1
3
SD44BS
VACUUM PUMP ASSEMBLY - 115 VAC, 60 Hertz (Fig. D-10)
VACUUM PUMP ASSEMBLY - 230 VAC, 50 Hertz (Fig. D-10)
(Attaching Parts)
SCREW, Machine, Pan Head #8 - 32 x 1/2
4
RELAY, Solid State - 115 VAC, 60 Hertz (12617)
RELAY, Solid State - 230 VAC, 50 Hertz (12617)
(Attaching Parts)
SCREW, Machine, Pan Head #8 - 32 x 5/8
WASHER, Flat #8
FILTER ASSEMBLY
(A ttaching Parts)
• RIVET, Pop
1
1
724-11-159
733-12-150
2
2
1
2
CONNECTOR PANEL ASSEMBLY - 115 VAC, 60 Hertz
CONNECTOR PANEL ASSEMBLY - 230 VAC, 50 Hertz
PANEL, Connector - 115 VAC, 60 Hertz
PANEL, Connector - 230 VAC, 50 Hertz
(Attaching Parts)
SCREW, Machine Pan Head #6 - 32 x 3/8
CONNECTOR, AC - 115 VAC, 60 Hertz (74545)
• FILTER ASSEMBLY - 230 VAC, 5'0 Hertz
(Attaching Parts)
SCREW, Machine, Pan Head 6 - 32 x 3/8
NUT, Plain Hex 6 - 32
RECTIFIER, Diode Bridge, 11V - 230 VAC, 50 Hz (04713)
(Attaching Parts)
SCREW, Machine, Pan Head #6 - 32 x 3/4
• WASHER, Flat #6
NUT, Hex #6 - 32
M2
D-13e
SD44BS
1
1
1
1
3
1
1
7486
2
2
2
2
2
2
MDA980-2
FIGURE D-4 MAIN FRAME ASSEMBLY (CONT'D)
FIG.
INDEX PART
NO.
NUMBER
DESCRIPTION
1234567
-74
00000503
•
TERMINAL, Junction (08524)
-75
-76
00000202
00000880
00000290
•
•
•
-77
-78
00000302
00000472
CAPACITOR, 17.5 jAf, 370V (115 VAC, 60 Hertz) (03597)
CAPACITOR, 10 jAf, 370V (230 VAC, 50 Hertz) (03597)
CLAMP, Capacitor (Pair) (03597)
(Attaching Parts)
• • SCREW, Machine Pan Head, #6 - 32 x 1/2
• BOOT, (03597)
-79
-80
00000200
00000479
•
•
-81
00000498
•
-82
00000485
-83
-84
-85
-86
00000471
00000407
00000147
00000133
-87
-88
-89
00000377
00000295
00000301
-90
40051611.
40051608 •
UNITS
VENDOR
PER
ASSY PART NO.
2
TJllA-0501
1
1
1
45F279
45F276
302C92P126
4
1
614A625P21
1
1
86F119M
942A734AA7
2
SD44BS
• SPRING (84830)
1
LE-041E-6(MW)
• HOSE, Flexable, 13/4 Dia. x 7 1/2" (80382)
• CLAMP, Hose 2" Adjustable (76599)
• FUSE, 1 amp Slo-Blo (75915)
• FUSE HOLDER (75915)
(Attaching Parts)
• • SCREW, Machine Pan Head #6 - 32 x 5/8
• • WASHER, Flat #6
• • NUT, Hex #6 - 32
1
1
1
1
A/S
H-24
313001
356001
CAPACITOR, 4600 jAf 15VDC - (03597)
CLAMP, Capacitor - 230 VAC, 50 Hertz (03597)
(Attaching Parts)
• RIVET, Pop
-91
-9lA
MAIN PLATE ASSEMBLY - 115 VAC, 60 Hertx (Fig. D-9)
MAIN PLATE ASSEMBLY - 230 VAC, 60 Hertz (Fig. D-9)
(Attaching Parts)
00000298.. SCREW, Machine Flat Head 8 x 32
00000379 • • SCREW, Machine Pan Head 8 x 32
-92
00000428
-93
-94
-95
-96
00000379
00000294
00000299
00000379
REF
-97
30045801
20010201
-98
00000199
-99
-100
-101
00000444
00000107
00000139
• BUMPER, Rubber, White (83330)
(Attaching Parts)
• • SCREW, Machine Pan Head #8 - 32 x 1/2
• • WASHER, Flat #8
• • NUT, Hex # 8 - 32
• • SCREW, Machine Flat Head #8 - 32 x 1/2
• SOLENOID DRIVER ASSEMBLY
• • P. C. BOARD, Solenoid Driver
(Attaching Parts)
• • • SCREW, Machine Pan Head 10 - 32 (supplied with
item 111)
• • • WASHER, Lock Internal Tooth #10
• • PAD, Transistor (RED) (13103)
• • TRANSISTOR, Power NPN (01295)
M2
D-13f
1
1
1
1
1
2
1
4
SC-399
3
4
4
1
1
1
2
4
1
1
7717-145
2N2102
FIGURE D ... 4 MAIN FRAME ASSEMBLY (CONTID)
FIG.
INDEX PART
NO.
NUMBER
DESCRIPTION
1234567
• RESISTOR, 270 ohm :!: 10% 1/4W
• RESISTOR, 10K ± 10% 1/2W
• TRANSISTOR, Power NPN (10295)
• DIODE (01295)
• HEATSINK (13103)
(Attaching Parts)
• SCREW, Machine Pan Head #4 - 40 x 3/8
• • WASHER, Torque (supplied with item 103)
• • NUT, Plain Hex #4 - 40
• COMPOUND, Heatsink (13103)
CAPACITOR, 6200 J,tf 75VDC (03597)
WIRE, Electrical A WG 18 BRN 13" (92194)
• WIRE, Electrical A WG 18 TP ORN-BRN 14" (92194)
WIRE, Electrical AWG 18 TP WHT-WHT 16" (92194)
CABL,E 7" (92194)
• RECEPTACLE, Faston (.250) (00779)
• TERMINAL, Ring Tongue (00779)
• CONTACT, Pin (00779)
• HOUSING, Pin (00779)
• CONTACT, Connector, Ampleaf (00779)
• CONTACT, Connector, Ampleaf (00779)
• TUBING, Hea.t Shrink 3/16 x 1/2 (92194)
• TUBING, Heat Shrink 3/32 x 1/2 (92194)
• HOUSING, Receptacle (00779)
-102
-103
-104
-105
-106
00000247
00000236
00000141
00000040
00000108
•
•
•
•
•
-107
-108
-109
-110
-111
-112
-113
-114
-115
-116
-117
-118
-119
-120
-121
-122
-123
-124
00000361
00000141
00000062
00000556
00000199
00000157
00000152
00000160
00000019
00000530
00000463
00000035
00000449
00000036
00000034
00000086
00000087
00000452
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
-125
-126
20028703
20028702
20027607
20027602
20027502
20027510
20027608
20027606
20027605
20027513
40075501
40081910
00000555
00000556
00000531
00000058
00000059
00000390
00000065
00000062
• CABLE ASSEMBLY, Fan
• CABLE ASSEMBLY, Drive Motor - 115 VAC, 60 Hertz
• CABLE ASSEMBLY, Drive Motor - 230 VAC, 50 Hertz
• CABLE ASSEMBLY, Bridge to Cap
• CABLE ASSEMBLY, Vacuum Pump Relay
• CABLE ASSEMBLY, Va.cuum Pump Cap.
• CABLE ASSEMBLY, Relay
• CABLE ASSEMBLY, Hopper Full
• CABLE ASS El\IB LY , Hopper Empty
• CABLE ASS EIVIB LY , Fuse
• WIRING DIAGRAM - 115 VAC, 60 Hertz
• WIRING DIAGRAM - 230 VAC, 50 Hertz
• ADHESIVE, Pliobond (88132)
• COMPOUND, Heatsink (13103)
• LOCTITE, Grade C
• TIE, Cable (06383)
• MOUNT, Cable (06383)
• SCREW, Cap Socket Head #4 - 40 x 5/8
WASHER, Flat #4
• NUT, Hex #4' - 40
-127
-128
-129
-1.30
-131
-132
-133
-134
-135
-136
-137
-138
-139
-140
-141
-142
M2
D-13g
UNITS
PER
VENDOR
ASSY PART NO.
1
1
1
1
1
RC07GF271K
RC20GF103K
TP41C
1N4003
6107A-14
1
1
1
AIR
1
1
1
1
86F177M
1
2
1
2
2
2
1
2
3221-1-2
61370-1
32949
60818-1
1-480319-0
42839-4
42840-3
FIT-105
FIT-105
480416-0
1
2
1857/19-7
1858/A
1857/19-1
1
1
1
1
1
1
1
1
1
1
AIR
AIR
AIR
16
8
4
4
4
SSTIM
TAIS8
I
I
I
I
2
~
M2
FIGURE D-5 CONTROL PANEL ASSEMBLY
D-15
FIGURE D-5 CONTROL PANEL ASSEMBLY
FIG.
INDEX PART
NO.
NUMBER
00000413
-1
-2
00000318
DESCRIPTION
1234567
CONTROL PANEL ASSEMBLY (07137)
CONTROL PANEL (07137)
LAMP. Incandescent. 6V @ .2A T-l 3/4 Mid FIg. Base
(18788)
.
.
"'2
D:...15a
UNITS
PER
VENDOR
ASSV PART NO.
DPA 71MB
1
7
381
30
(@Y
~-<
,
31
24
~"
I
I
33
1
I
1
32,,®
2
34~
1
I
I
""
"
""
",>
/
M2
FIGURE D-6 PICK SUPPORT ASSEMBLY
D-17
FIGURE D-6 PICK SUPPORT ASSEMBLY
FIG.
INDEX PART
NO.
NUMBER
DESCRIPTION
1234567
UNITS
PER
VENDOR
ASSY PART NO.
40047102
PICK SUPPORT ASSEMBLY
-1
40070902
·
SUPPORT, Ptck
1
-2
30014401
·
1
-3
00000344
LIGHT STATION ASSEMBLY
(Attaching Parts)
SCREW, Machine Flat Head 2 - 56 x 1/4
··
4
-4
20027701
1
-5
-6
-7
00000096
10023501
20023401
-8
-9
-10
00000272
00000066
00000062
ASSEMBLY, Hopper Empty
· SWITCH
(Attaching Parts)
Machine Pan Head 4 - 40 x 1/4
· · SWITCH.
· SCREW,Hopper
·· ·· BRACKET, SwitchEmpty
(Attaching Parts)
Binder 4 - 40 x 5/8
· · · SCREW,
WASHER, Lock Int. tooth·*'4
·· ·· ·· NUT, Plain Hex #4 - 40
-11
30003701
-12
-13
-14
-15
20101401
00000429
00000467
00000297
-16
10004101
·
-17
-18
00000398
00000295
·· ··
2
2
-19
10004701
·
1
-20
-21
00000293
00000294
··
2
2
-22
30023303
1
-23
00000391
·
··
-24
20005901
-25
-26
00000292
00000432
Machin~
·
·
·
·
·
SECTOR ASSEMBLY
(Attaching Parts)
SHAFT, PickAssembly
BEARING, (14927)
RING, Snap (79136)
SCREW, Set, Cup PT 8 -.32 x 3/16
2
1
1
2
2
2
1
··
·
·
1
2
2
2
STOP, Pick
(Attaching Parts)
SCREW, Cap, Socket Head 6 - 32 x 5/8
WASHER, Flat #6
1
BUMPER, Pick
(Attaching Parts)
SCREW, Cap, Socket Head 8 - 32 x 1/2
WASHER, Flat #8
··
CAP ASSEMBLY, Riffle Air
(Attaching Parts)
SCREW, Cap, Socket Head, 4 - 40 x 3/4
DRIVE ROLLER,. 2nd Pick Drive Assembly
CAPSTAN
(Attaching Parts)
SCREW, Set Knurled CUp, 6 - 32 x 3/16
SPACER, Bearing (29440)
·
·· ·
M2
D-17a.
SFR188TT (3)
5100-25
2
2
2
2.
SS-2-26, 28 or 30
FIGURE D-6 PICK SUPPORT ASSEMBLY (CONT'D)
FIG.
INDEX PART
NO.
NUMBER
DESCRIPTION
1 2 3 4 5 6 7
·
·
UNITS
PER
VENDOR
ASSV PART NO.
-27
-28
-29
10002201
00000429
00000467
-30
20005901
-31
-32
-33
-34
00000391
00000432
10003003
00000429
-35
20004801
·
-36
00000564
··
1
-37
20008101
1
-38
00000346
GUIDE, Card
· Attaching
Parts)
8CREW, Machine, Flat Head #4 - 40 x 1/4
··
-39
20072801
·
2
-40
00000565
· ·
·
SHAFT, Drive Roller
BEARING (14927)
RING, Snap (79136)
2
4
2
STACK DRIVE, 1st Pick Drive Assembly
CAPSTAN
(A ttaching Parts)
SCREW, Set, Knurled Cup, 3 - 32 x 3/16
SPACER, Bearing (29440)
SHAFT, Stack Drive
BEARING (14927)
·
·
··
TUBE, Pick Vacuum
(Attaching Parts)
SCREW, Set, 4 - 40 x 3/32
INSERT, Pick Support
(Attaching Parts)
SCREW, Machine, Undercut, Flat HD 2 - 56 x 3/16
MZ
D-17b
SFR188TT (3)
5100-28
2
2
2
1
2
1
2
2
8S-2-26, 28 or 30
8FR188TT (3)
r---------------------------------------------------------------.
4
10
II
12
,/
/'
/'
/'
"-
6
-
I
0
I
I
""
' 6
tK' "
'<
I
18~
M2
FIGURE D-7 DRIVE ROLLER SUPPORT ASSEMBLY
D-19
FIGURE D-7 DRIVE ROLLER SUPPORT ASSEMBLY
FIG.
INDEX PART
NO.
NUMBER
DESCRIPTION
1234567
-1
30051202
30050801
DRIVE ROLLER SUPPORT ASSEMBLY
• SUPPORT, Drive Roller
-2
30057201
• READ STATION ASSEMBLY, Single
(A ttaching Parts)
• • SCREW, Machine, Flat Head, 4 - 40 x 1/4
00000353
-4
FIRST STACK DRIVE ASSEMBLY
• SHAFT, Stack Drive
• SPACER, Bearing (29440)
• SPACER, Bearing (29440)
• SPACER, Bearing (29440)
• BEARING (14927)
• ROLLER, Drive
• SPRING, Bearing Pre-Load (29440)
(Attaching Parts)
• • SCREW, Set~ Knurled Cup PT 6 - 32 x 3/16
-6
-7
·8
10003001
00000431
00000432
00000433
00000429
20002101
00000435
-9
00000292
-10
-12
-13
-14
10003002
00000431
00000432
00000433
00000429
20002101
00000435
-15
00000292
SECOND STACK DRIVE ASSEMBLY
• SHA FT, Stack Drive
• SPACER, Bearing (29440)
• SPACER, Bearing (29440)
• SPACER, Bearing (29440)
• BEARING, (14927)
• ROLLER, Drive
• SPRING, Bearing Pre-Load (29440)
(A ttaching Parts)
• • SCREW, Set, Knurled Cup PT 6 - 32 x 3/16
-16
10075801
•
-17
00000305
-18
00000492
-5
-11
UNITS
PER
VENDOR
ASSV PART NO.
1
1
2
1
A/R
A/R
A/R
2
2
1
1
AIR
AIR
A/R
2
2
1
2
1
•
•
PIN, Dowel .250 Dia. x 1/2 Hard Steel (70276)
1
D-19a.
SV-1
2
THROA T, Pick
(Attaching Parts)
• SCREW, Machine, Pan Head #4 - 40 x 1/4
M2
88-27
8S-28
88-30
SFR188TT (3)
1
SS-27
88-28
8S-30
8FR188TT (3)
8V-1
5
M2
FIGURE D-8 DRIVE MOTOR ASSEMBLY
D-21
FIGURE D-8 DRIVE MOTOR ASSEMBLY
FIG.
INDEX PART
NO.
NUMBER
-1
-2
-3
-4
-5
-6
-7
20092903
20092904
00000682
20127001
20127002
20127001
20049601
00000434
00000295
00000610
DESCRIPTION
1234567
DRIVE MOTOR ASSEMBLY - 115 VAC, 60 Hertz
DRIVE MOTOR ASSEMBLY - 230 VAC, 50 Hertz
MOTOR (19070)
PULLEY - 115 VAC, 60 Hertz
PULLEY - 230 VAC, 50 Hertz
(Attaching Parts)
SCREW, Set 6 - 32. (Supplied with item 2)
STANDOFF
STUD, Threaded 10 - 32 x 3/4
CONTACT, Connector SKT Crimp (00779)
HOUSING, Connector, 6 Pos. SKT (00779)
··
·
·.
·
·
·
·
M2
D-21a
UNITS
PER
VENDOR
ASSY PART NO.
1
1
1
2
3
3
6
1
H34CBR-5
2 (FIG. 0-7),3,4
1
1
5(FIG. 0-61,6,7
)
1
""
/
/
/
)
/
1//
II
/
//1
//
I
/
/
1
1
1
I
I
I ... /
/1
I
1
1
I
I
1
1
I
M2
FIGURE D-9 MAIN PLATE ASSEMBLY (Sheet 1 of 2)
D-23
~30.3142
:F
55
I
I
I
41
/1
I
/
;'
"
""
'"
/
;,"
/
,,/
/
",'"
/
/
/
;'
",
/
(
"
/
,,;'
/
",
.,
45,46
@
49,50
47
38,39
53
~
.I_~I
32
Q.
23
(FIG. 0-8)
26
-
29
M~ ~
40
Cf'
35/
M2
FIGURE D-9 MAIN PLATE ASSEMBLY (Sheet 2 of 2)
D-23a
~
..
FIGURE D-9 MAIN PLATE ASSEMBLY
FIG.
INDEX PART
NO.
NUMBER
-1
-2
40051611
40051608
40040402
30051202
-3
-4
00000396
00000294
-5
40047102
-6
-7
00000396
00000294
-8
30051101
-9
-10
00000063
00000379
DESCRIPTION
1 2 3 4 56 7
MAIN PLATE ASSEMBLY - 115 VAC, 60 Hertz
MAIN PLATE ASSEMBLY - 230 VAC, 50 Hertz
PLA TE, Picker l'.Iounting
DRIVE ROLLER SUPPORT ASSEMBLY
(Figure D-7)
(Attaching Parts)
SCREW, Cnp Socket Head, 8 - 32 x 5/8
WASHER, Flat #8
PICK SUPPORT ASSEMBLY (Figure D-6)
(Attaching Parts)
SCREW, Cnp Socket Head, 8 - 32 x 5/8
WASHER, Flat #8
WALL, Input Hopper
(Attaching Parts)
SCREW, Machine Pan Hel1.d, 4 - 40 x 1/2
SCREW, Machine Pan Head, 8 - 32 x 1/2
UNITS
PER
VENDOR
ASSV PART NO.
1
1
1
1
3
3
1
6
6
1
1
2
-11
20043201
-12
-13
00000396
00000294
-14
20043102
-15
-16
00000392
00000295
-17
-18
-19
00000438
00000285
30039501
-20
00000358
-21
20040301
-22
00000382
-23
20002903
20092904
-24
-25
00000561
00000442
RAIL, Guide
(Attaching Parts)
SCREW, Cap Socket Head, 8 - 32 x 5/8
WASHER, Flat #8
.
1
2
2
BLOCK, Guide
(Attaching Parts)
SCREW, Cap, Socket Head, 6 - 32 x 1/2
WASHER, Flat #6
1
PIN, Spring (83584)
SPRING, Solenoid (84830)
SUPPORT, Side Plate
(Attaching Parts)
SCREW, Machine Flat Head, 8 - 32 x 3/8
1
1
1
.
BRACKET, Side Plate Mtg.
(Attaching Parts)
SCREW, Machine Pan Head, 8 - 32 x 3/8
DRIVE MOTOR ASSEMBLY - 115 VAC, 60 Hz (Fig. D-8)
DRIVE MOTOR ASSEMBLY - 230 VAC, 50 Hz (Fig. D-8)
(Attaching Parts)
SCREW, Cap, Socket Head, 10 - 32 x 1/2
WASHER, Flat #10
.
MZ
D-23b
2
2
2
1
2
3
3
G33-16 x 1-2
LE-026-C2MW
FIGURE D-9 MAIN PLATE ASSEMBLY (CONT'D)
FIG.
INDEX PART
NO.
NUMBER
DESCRIPTION
1234567
UNITS
PER
VENDOR
ASSY PART NO.
ASSEMBLY
·· SOLENOID
STANDOFF (Solenoid)
1
2
00000396
00000294
00000358
00000298
20049701
20010601
··
··
··
··
· ·•
·
2
2
1
1
1
1
-34
-35
-36
00000294
00000299
10010501
00000292
00000526
00000448
00000059
··
··
·
··
·
3
3
1
-37
-38
-39
-40
·
··
·
·
··
~41
20031901
·
-42
00000358
· ·
2
-43
20010401
·
1
-44
-45
00000304
00000447
·· ·
2
·1
-46
00000867
··
1
-47
-48
-49
20022301
20005601
20005701
-60
00000297
DISC ASSEMBLY
· TIMING
TIMING DISC
· · TIMING DISC MOUNTING COLLAR
· · (Attaching Parts)
· · . SCREW, Set, Knurled Cup PT, 8 - 32 x 3/16
-61
20101801
20127006
00000282
00000504
Stack Guide
· PLATE,
PULLEY
· BELT (07108)
· JUNCTION,
Terminal
·
-56
00000511
00000205
-66
0000028~
··
-57
00000382
-26
-27
20049801
10022002
-28
-29
-30
-31
-32
-33
-62
-53
-54
·
·
·•
(Attaching Parts)
SCREW, Cap Socket Head, 8 - 32 x 5/8
WASHER, Flat #8
SCREW, Machine, Flat Head, 8 - 32 x 3/8
SCREW, Machine, Flat Head, 8 - 32 x 1/2
PLATE, Solenoid Mounting
SOLENOID, Pick
(Attaching Parts)
WASHER, Flat #8
NUT, Hex 8 - 32
.COUPLING, Solenoid
(Attaching Parts)
SCREW, Set Knurled Cup PT 6 - 32 x 3/16
CONTACT, Socket (00779)
HOUSING, Socket (00779)
MOUNT, Cable Tie (06383)
·
·
·
FITTING AIR OUTLET
(Attaching Parts)
SCREW, Machine, Flat Head, 8 - 32 x 3/8
MAGNETIC PICKUP HOLDER
(Attaching Parts)
SCREW, Machine, Flat Head, 6 - 32 x 1/2
PICK-UP, Magnetic (07355)
(Attaching Parts)
SCREW, Set, 6 - 32 x 1/8 Flat
(08524)
CAPACITOR, 2 /Jf, 270 VAC (115 VAC, 60 Hz) (03597)
CAPACITOR, 3 /Jf, 370 VAC (230 VAC, 50 Hz) (03597)
CLAMP, Capacitor (03597)
(Attaching Parts)
SCREW, Machine, Pan Head 8 - 32 x 3/8
·
··
M2
D-23c
4
2
1
1
60617-1
1-480318-0
TAI58-C
1.
1-0194/086-2110019
1
1
1
1
2
1
1
130 XL025
TJI1A-05-02
1
1
1
45F270
45F271
K9827065P21
2
FIGURE D-9 MAIN PLATE ASSEMBLY (CONTID)
FIG.
INDEX PART
NO.
NUMBER
-58
-59
-60
-61
-62
-63
-64
-65·
20042601
00000058
00000059
00000498
20027505
20027607
20139101
20139102
00000555
DESCRIPTION
1 2 345 6 7
PLATE, Stack Guide
·· TIE,
Cable (06383)
MOUNT, Cable Tie (06383)
·
Pop
· RIVET,
CABLE ASSEMBLY, One Wire
· CABLE ASSEMBLY, Two Wire
·· CABLE ASSEMBLY - 115 VAC, 50 Hertz
ASSEMBLY - 230 VAC, 60 Hertz
· CABLE
COMPOUND ADHESIVE, Pliobond (88132)
·
,.2
D-23d
UNITS
VENDOR
PER
ASSY PART NO.
1
5
3
1
1
1
1
1
AIR
SSTIM
TAI58-C
SD44BS
00
3
15
,,
16,19,20,21
9,11,12
~
-,
6---9
I
I
I
24
23
10.----
FIGURE D-IO VACUUM PUMP ASSEMBLY
FIGURE D-10 VACUUM PUMP ASSEMBLY
FIG.
INDEX PART
NO.
NUMBER
-1
40033302
40033306
00000539
00000540
DESCRIPTION
123"·4567
VACUUM PUMP ASSEMBLY, 115 VAC, 60 Hertz
VACUUM PUMP ASSEMBLY, 230 VAC, 50 Hertz
MOTOR, 60 Hz. 3350 rpm, 115 VAC. 60 Hertz (03597)
MOTOR, 50 H:ic. 230 VAC, (03597)
(Attaching Parts)
SCREW. Machine. Pan Head, 8 - 32 x 1/2
·
·
··
UNITS
PER
VENDOR
ASSV PART NO.
1
1
1
1
4
-2
00000379
-3
30055902
00000541
·
·
-4
-5
00000441
00000855
··
-6
30031801
30076701
-'1
-8
-9
00000381
00000294
00000505
00000291
10002004
00000064
00000062
·
·
·
·
·
·
··
·
··
·
··
4
8
2
2
4
S
8
00000519
00000520
20076101
20076102
·
1
1
1
1
-10
-11
-12
-13
-14
-15
-16
00000591
20023901
20058602
BLOWER, 230 VAC, 50 Hertz
BLOWER, 115 VAC, 60 Hertz (75511)
(Attaching Parts)
WASHER, Flat #1/4
SCREW, Cap. Hex Head, 1/4 - 20 x 5/S
··
Blower - 115 VAC, 60 Hertz
·• . PLATE,
PLATE. Blower - 230 VAC, 50 Hertz
(Attaching Parts)
SCREW. Machine. Pan Head, S - 32 x 3/4
WASHER, Flat, No. S 7/8 OD
MOUNT. Rubber (76005)
MOUNT. Rubber (76005)
STANDOFF
SCREW, Machine, Pan Head 4 - 40 x 3/8
NUT, Plain, Hex, No. 4 - 40
BELT, 115VAC, 60 Hertz (24161)
BELT. 230 VAC, 50 Hertz (24161)
PULLEY. 115 VAC. 60 Hertz
PULLEY. 230 VAC. 50"Hertz
(Attaching Parts)
SCREW, Set, Nyloc Cup Point STLN BLK.
1/4 - 20 x a/8 (S3014)
1
1
00000407
-18
20037901
-19
-21
00000296
00000445
00000301
-22
10002005
·
-23
-24
00000293
00000294
··
··
M2
1
1
·
·
··
STRAP ASSEMBLY
· GROUND
(Attaching Parts)
Pan Head. 6 - 32 x 3/S
·· ·· SCREW.
WASHER. Lock, into tooth, #6
· · NUT. Hex, 6 - 32
STANDOFF
(Attaching Parts)
SCREW, Cap. Socket Head, 8 - 32:1t 1/2
WASHER. Flat #S
D-25a
60-115626
3
3
1
-1'1
-20
1
1
·
·
·
··
ADAPTER ASSEMBLY. Vacuum, 115 VAC. 60 Hertz
ADAPTER ASSEMBLY. Vacuum. 230 VAC, 50 Hertz
(Attaching Parts)
CLAMP (76599)
KCPMPG-190A
5KCP19PG222
1
1
1
1
1
2
2
2
100PD2
100PD4
5 M 545
5 M 580
H - 24
FIGURE D-10 VACUUM PUMP ASSEMBLY (CONT'D)
FIG.
INDEX PART
NO.
"NUMBER
-25
-28
-27
-28
-29
-30
-31
00000482
00000058
00000059
00000525
00000531
00000085
00000555
DESCRIPTION
123 4 5 6 7
Grommet (06229)
· STRIP,
TIE, Cable (06383)
·· CABLE TIE, Mount (06383)
RECEPTACLE, Fasten (2.50) (00779)
· LOCTITE,
Grade C
· TUBING HEAD
SHRINK, 1/4 x 11/4 (92194)
· ADHESIVE, PUobond
·
1012
D-25b
UNITS
PER
VENDOR
ASSY PART NO.
1
2
1
3
A/R
3
A/R
G55
SSTIM
TA158
80414-1
FIT - 105
21'f.
20(g)~
28~
e
30~
22
.
26
I
"~
I
I
I
L---
I
I
I
--1
I
I
J
12,13
4
17
I
10, "
~22
16
7
~20'"
MZ
FIGURE D-ll POWER SUPPLY ASSEMBLY
D-27
FIGURE D-ll POWER SUPPLY ASSEMBLY
FIG.
INDEX PART
NO.
NUMBER
DESCRIPTION
1 2 3 4 5 6 7
30029505
POWER SUPPLY ASSEMBLY
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
20032803
30032703
00000844
00000190
00000195
00000209
00000069
00000207
00000070
00000140
00000107
00000570
00000460
00000570
00000232
00000238
00000671
00000463
20029101
00000137
ASSEMBLY
·· ·PCPCBOARD
BOARD
CAPACITOR, 10.0 UF, 12 VDC 1: 10%
-21
00000568
-22
-23
-24
-25
-26
00000445
00000502
00000491
00000569
00000567
-27
00000115
-28
00000568
-29
-30
-31
00000569
00000445
00000491
-32
00000108
·
·
·
·
·
·
··
·
·
··
·
·
··
·
·
·
·
·
·
·
·
·
·
··
··
·
··
(80183)
CAPACITOR, .1 UF, 100 VDC :!: 10% (80183)
CAPACITOR, .001 UF, 200 VDC (80183)
RESISTOR, Prec., 6. 81K 1: 1% 1W
RESISTOR, 100 ohm :!: 10% 1/4W
RESISTOR, 10 ohm :!: 1% 2W
RESISTOR, lK ohm 1: 10% 1/4W
TRANSISTOR, NPN (04713)
PAD, Transistor mount (red) (13103)
RESISTOR, (SAT):!: 10% 1/4W range 33 to 100 ohm
SOCKET. Miniature Spring (00779)
RESISTOR, (SAT) :!: 10% 1/4W range 82 to 120 ohm
RESISTOR, Variable, 10K:!: 10% 1W
RESISTOR,. 7. 5K, :!: 5% 1/2W
CONTA CT, Electrical (.025 sq. MODU) (00779)
TERMINAL, Ring Tongue (00779)
HEAT SINK
TRANSISTOR, NPN, Power (04713)
(Attaching Parts)
SCREW. Machine. Phillips Head 6 - 32 x 5/8
Nickle Brass Plate
WASHER, Lock internal tooth #6
WASHER, Shoulder. nylon (95987)
WASHER, Nylon (95987)
NUT, Plain, Hex 6 - 32, Nickle Brass Plate
WASHER, Insulating (13103)
·
···
···
·· · ··
·
·· ·· ·
·
RATED CIRCUIT, Regulator
· · INTEG
(Attaching Parts)
Head, 6 - 32 x 5/8
· · · SCREW, Machine, Phillips
Nickle Brass Plate
Plain, Hex 6 - 32, Nickle Brass Plate
·· ·· ·· NUT,
WASHER, Lock internal tooth #6
· · · WASHER, Nylon (95987)
·
COMPOUND, Heatsink (13103)
M2
D-27a
UNITS
PER
VENDOR
ASSY PART NO.
1
1
1
2
1
1
1
1
1
1
1
4
10
1
1
1
7
2
1
1
TE 1128 '
TG-P10
5HK-D10
RN60D6911F
RC07GF101K
RW79UR100F
RC07GF102K
2N706
7717-148
RC07GF
3-331677-6
RC07GF
3009P-1-103
RC2OGF752J
86094-2
32939
2
3
2
1
2
1
SW-6-NA
NW-6-312NA
1
MC 1469R
2
2
4
2
NW-6-3124NA
A/R
2N3771
43-03-04
6,7,8
_-.1
"
4
18
FIGURE D-12 CARD FILE ASSEMBLY
FIGURE D-12 CARD FILE ASSEMBLY
FIG.
INDEX PART
NO.
NUMBER
-1
-2
400553XX
300294XX
40061901
40061905
40061907
40061910
40061902
UNITS
PER
VENDOR
ASSY PART NO.
DESCRIPTION
1234567
CARD FILE ASSEMBLY
CARD CAGE W/GUIDES
P.C. CARD ASSEMBLY,
P. C. CARD ASSEMBLY,
P. C. CARD ASSEMBLY,
P. C. CARD ASSEMBLY,
P. C. CARD ASSEMBLY,
·
·
·
··
·
Cuntrol
Control
Control
Control
Control
(PT)
(PTRP)
(GTRP)
(PTOC)
(GTOC)
1
1
1
1
1
1
-3
40035303
·
P. C. CARD ASSEMBLY, Sync (SINGLE)
1
-4
40035501
40076505
40076503
40066611
40076502
·
·
·
·
·
P. C.
P. C.
P.C.
P.C.
P. C.
CARD
CARD
CARD
CARD
CARD
ASSEMBLY,
ASSEMBLY,
ASSEMBLY,
ASSEMBLY,
ASSEMBLY,
Clock
Clock
Clock
Clock
Clock
(PT)
(PTRP)
(GTRP) .
(PTOC)
(GTOC)
1
1
1
1
1
-5
40061001
40061003
40061007
40061011
40061002
·
··
·
P. C.
P. C.
P. C.
P. C.
P.C.
CARD
CARD
CARD
CARD
CARD
ASSEMBLY.
ASSEMBLY,
ASSEMBLY,
ASSEMBLY,
ASSEMBLY,
Error
Error
Error
Error
Error
(PT)
(PTRP)
(GTRP)
(PTOC)
(GTOC)
1
1
1
1
1
-6
-7
-8
00000029
00000030
00000061
4
16
20
-9
-11
00000064
00000066
00000062
CONN HOUSING, Crimp, Snap-in (00779)
·•. PLUG,
Keying (00779)
Retaining (00779)
.. SPRING,
(Attaching Parts)
Machine, Pan Head, SSL 4 - 40 x 3/8
· · SCREW,
WASHER, Lock, Internal Tooth '*4
·
· ·· NUT, Plain, Hex 4 - 40
-12
-13
-14
00000032
00000702
20036201
1
1
1
-15
-16
-17
00000064
00000066
00000062
Singe Row (00779)
· CONNECTOR,
CONTACT, Connector (00779)
· BUS BAR, Connector
· (Attaching Parts)
Machine, Pan Head, SSL 4 - 40 x 3/8
·· ·· SCREW,
WASHER, Lock Internal Tooth *4
· · NUT, Plain, Hex, 4 - 40
-18
-19
00000032
40032401
4
1
-20
-21
00000063
00000066
00000062
Tab, Solder Loaded (00779)
· P.CONNECTOR,
C. CARD, Mother Board
· (Attaching Parts)
Machine, Pan Head, SSL 4 40 x 1/2
· · SCREW,
WASHER, Lock. Internal Tooth *4
· · NUT, Plain, Hex 4 - 40
-10
-22
·
!'"
··
D-29a
1-582191-5
582501-5
42973-2
8
8
8
583302-1
583259-2
2
2
2
8
8
8
58334-1
FIGURE D-12 CARD FILE ASSEMBLY (CONT'D)
FIG. &
INDEX PART
NO.
NUMBER
DESCRIPTION
1 2 3 4 5 6 7
UNITS
PER
VENDOR
ASSY PART NO.
l
-23
30056001
-24
-25
-26
-27
-28
-29
-30
-31
-32
00000064
00000066
00000062
00000017
200566XX
20063501
30056301
30045301
40075501
40081901
CABLE ASSEMBLY, Interconnect
(Attaching Parts)
SCREW, Machine Pan Head, SSL 4 - 40 x 3/8
WASHER, Lock, Internal Tooth *4
NUT, Plain, Hex. 4 - 40
WIRE, Elec., #20 AWG BRN 8" (92194)
JUMPER WIRE ASSEMBLY
CABLE ASSEMBLY, D. C. Power
CABLE ASS El\ffi LY , Control Panel
CABLE ASSEMBLY, Data Output
WIRING DIAGRAM, 115 VAC, 50/60 Hertz
WIRING DIAGRAM, 230 VAC, 50 Hertz
.
.
.
.
D-29b
1
2
2
2
1
1
1854/19
2
-i
m
'3
I-lID-
5
4
6
FIGURE D-13 P. C. ASSEMBLY - Control Card
FIGURE D-13 P. C. ASSEMBLY - Control Card
FIG.
PART
INDEX
NUMBER
NO.
UNITS/ASSV
DESCRIPTION
123 456 7
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
REF
40064901
00000060
20031104
20031106
20031103
20031105
00000088
00000039
00000025
00000024
00000023
00000075
00000070
00000076
00000069
00000258
00000080
00000049
00000043
-20
-21
00000046
00000044
-22
-23
00000054
00000057
·
·
·
-24
-25
-26
-27
-28
00000050
00000083
00000020
00000198
00000124
-29
-30
00000123
40065001
...
A.
P.C. ASSEMBLY, Control Card
PRINTED CIRCUIT BOARD
HANDLE, Extractor with roll pin (18617)
BUS BAR, 4 Pin
BUS BAR, 6 Pin
BUS BAR, 3 Pin
BUS BAR, 5 Pin
BEAD, Ferrite (33062)
DIODE, Zener 6.8V (04713)
CAPACITOR, Elec., 20/Jf, 6V (03597)
CAPACITOR, Mylar, 0.1 /Jf, 100V (03597)
CAPACITOR, O.Ol,."f, 100V (80813)
RESISTOR, 300 ohm, ± 10%, 1/4W
RESISTOR, 1K ohm, :!: 10%, 1/4W
RESISTOR, 470 ohm, :!: 1"0%, 1/4W
RESISTOR, 100 ohm, :!: 10%, 1/4W
RESISTOR, 560 ohm, :!: 5%, 1/4W
RESISTOR, 5.6K, ± 10%, 1/4W
INTEGRA TED CIRCUIT, Hex Inverter (18324)
INTEGRA TED CIRCUIT, Quad 2 input DTL gate
(07236)
INTEGRATED CIRCUIT, 2 input (18324)
INTEGRA TED CIRCUIT, Dual D Flip-Flop
(18324)
INTEGRATED CIRCUIT, 4 Bit Counter (18324)
INTEGRATED CIRCUIT. Low Pwr. Hex Inv.
(Fairchild)
INTEGRATED CIRCUIT, Hex Inverter (18324)
SWITCH, SPDT PC Mount (09353)
WIRE, Bus 18 AWG 11/16"
JUMPER, 0 ohm Resistor (Speer)
INTEGRATED CIRCUIT, Hex Buffer Non Inv.
(18324)
INTEGRA TED CIRCUIT, Hex Inverter (18324)
SCHEMATIC
·
·
·
·
·
·
·
·
·
·
·
1
2
10
1
1
7
1
1
3
1
34
1
16
2
1
12
2
6
4
A.
t;
A.
...a: ...a:
'"'
A.
1
2
10
1
1
7
1
1
3
1
34
1
16
2
1
12
15
6
4
1
2
10
1
1
7
1
1
3
1
34
1
16
2
1
12
15
6
4
U
0
l-
A.
1
2
10
1
1
7
1
1
3
1
34
1
16
2
1
12
2
6
4
u
0
I-
VENDOR
PART NO.
'"'
1
S-203
1
10
1
1
7
21-030-F
1
IN5235
1
3
76F02CC200
1
BA12AI04B
34 T6-S10
1
RC07GF331K
16 RC07GFI02K
2
RC07GF4'ilK
1
RC07GF101K
12 RC07GF561J
RC07GF562K
2
N7405A
6
4
U6A994659X
2
3
2 2 2 2
3 3 3
N7400A
N7474A
3
2
3 3 3 3
2 2 2 2
N8281ADC
UGAL0459X
·
··
·
12
1
1
1
9
1
1
1
-
·
·
1
·
·
D-31a
-
"
8
1
1
1
4
-
9
1
1
1
-
8
1
1
1
4
-
3
3
1 1 1 1
N7404A
nOlA
Res. Jumper 0" 0 hm
N7417A
N7416A
2
I
5
3
FIGURE D-14 P. C. ASSEMBLY - Sync Card
4
FIGURE D-14 P. C. ASSEMBLY - Sync Card
FIG.
INDEX PART
NO.
NUMBER
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24
-25
40035303
40060001
00000060
20031104
20031105
20031107
00000088
00000039
00000025
00000023
00000024
00000070
00000076
00000072
00000042
00000054
00000055
00000047
00000044
00000045
00000046
00000050
00000053
00000020
40094301
10167801
DESCRIPTION
1234567
,
P.C. ASSEMBLY - Sync Card
PRINTED CIRCUIT BOARD
• HANDLE, Extractor with Roll Pin (18617)
BUS BAR, 4 Pin
• BUS BAR, 5 Pin
BUS BAR, 7 Pin
• BEAD, Ferrite (33062)
• DIODE, Zener 6.8V (04713)
• CAPACITOR, Electrolytic, 20 Ilf, 6V (03597)
• CAPACITOR,. 011lf, 50V (56289)
CAPACITOR, Mylar, .lllf (03597)
• RESISTOR, lK ohm, ! 10% 1/4W
• RESISTOR, 470 ohm, :: 10%, 1/4W
• RESISTOR, 220 ohm, ± 10%, 1!4W
• INTEGRA TED CIRCUIT, Hybrid Driver (07886)
• INTEGRA TED CIRCUIT, Counter Register (18324)
• INTEGRA TEE CIRCUIT, 4 Bit Comparator O. C. (18324)
• INTEGRA TED CIRCUIT, Single 8 Input Gate (18324)
• INTEGRATED CIRCUIT, Dual D Flip-Flop (18324)
• INTEGRA TED CIRCUIT, Dual 4 Input Buff (18324)
• INTEGRA TED CIRCUIT, Quad 2 Input Gate (18324)
• INTEGRA TED CIRCUIT, Hex Inverter (18324)
• INTEGRA TED CIRCUIT, Counter Register (18324)
• WIRE, Bus #A WG 18, 11/16
• SCHEMATIC
• WIRE LIST
D-33a
UNITS
PER
VENDOR
ASSV PART NO.
1
2
9
8
1
1
1
1
25
2
6
3
1
1
8
2
4
6
3
2
3
2
1
5-203
21-030-F
IN5235
76F02CC200
TG-SIO
BAI2AI04B
RC07GFI02K
RC07GF471K
RC07GF221K
H6F22009XX
N8281ADC
N8242A
N7430A
N7474A
N7440A
N7400A
N7404A
N8280ADC
2
o
G
tJ
6
6
~
[J
~
[] d 0 DaD D [J .,
D 6 6 IG 10 ~ D []
r:l
S
r:l
"
if;] Glr:l SIN fl ~ ~ 0I=l
lJ WG W
lrJ LrJ W W W
0
~
8
I~.J
W
g
I
I
I
\i
i
y
I
-u:rr
[IT]
-00-8
-ill
'------!
..------J
5
3
4
L - - - - -_ _ _ _ _ _ _ _ _ _
FIGURE D-15 P. C. ASSEMBLY - Clock Card
~
FIGURE D-15 P. C. ASSEMBLY - Clock Card
FIG.
PART
INDEX
NUMBER
NO.
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
REF
40079901
40032201
40062601
00000060
20031104
20031105
20031107
00000088
00000039
00000025
00000024
00000022
00000023
00000077
00000070
00000073
00000080
00000225
00000056
00000053
00000046
00000048
-21
00000047
-22
-23
-24
00000045
00000044
00000123
-25
-26
-27
-28
-29
-30
00000050
00000124
00000067
00000198
00000020
40080001
40030801
40062701
-1
UNITS/ASSV
DESCRIPTION
123 456 7
IL
IL
P. C. ASSEMBLY, Clock Card
PRINTED CIRCUIT BOARD
PRINTED CIRCUIT BOARD
PRINTED CIRCUIT BOA RD
HANDLE, Extractor with Roll Pins (18617)
BUS BAR. 4 Pin
BUS BAR, 5 Pin
BUS BAR, 7 Pin
BEAD, Fertitte
DIODE, Zener 6.8V (04713)
CAPACITOR, Electrolytic, 20 ",f, 6V (03597)
CAPACITOR, Mylar, .1 ",f, 100V (03597)
CAPACITOR, .02 ",f, 100V (56289)
CAPACITOR, .01,.,.f, 100V (56289)
RESISTOR, 4.7K ± 10%, 1/4W
RESISTOR, 1K ± 10%, 1/4W
RESISTOR, 2.2K :!: 10%. 1/4W
RESISTOR, 5.6K :!: 10%, 1/4W
RESISTOR, lOOK:!: 10%, 1/4W
INTEGRA TED CIRCUIT, Comparator (07886)
INTEGRA TED CIRCUIT, Counter Register (18324)
INTEGRA TED CIRCUIT, Quad 2 input gate (18324)
INTEGRA TED CIRCUIT, Single 3 input gate
(18324)
INTEGRATED CIRCUIT, Single 8 input gate
(18324)
INTEGRATED CIRCUIT, Dual 4 input gate (18324)
INTEGRATED CIRCUIT, Dual D Flip Flop (18324)
INTEGRATED CIRCUIT, Hex Buff, Inv. O. C.
(18324)
INTEGRA TED CIRCUIT, Hex Inverter (18324)
INTEGRATED CIRCUIT, Hex :Suff, Non Inv. O. C.
OSCILLATOR, Crystal 4.8 MHz (04713)
RESISTOR, 0 ohm Jumper (Speer)
WIRE, Bus AWG *'18 11/16
SCHEMATIC
SCHEMATIC
SCHEMATIC
·
·
·
··
·
·
·
·
·
·
·
·
·
··
·
·
·
·
··
·
·
·
··
·
·
·
·
D-35a
IL
.- .- a:.- .-a:
-1
-
2
8
5
1
1
1
1
1
1
16
1
1
1
-
-1
1
4
2
Clt
IL
Clt
1 1
U
u
IL
Clt
~ ~
-1
----2 -2 -2 12
8
5
1
1
1
3
1
1
III
1
7
1
1
1
1
1
4
2
8
5
1
1
1
3
1
1
16
1
7
1
1
1
1
1
4
2
VENDOR
PART NO.
8
5
1
1
1
1
1
16
1
6
1
1
1
4
2
8
5
1
1
1
3
1
1
16
1
7
1
-1
1
1
4
2
8-203
21-030-F
IN5235
76F02CC200
BA12A104B
TG-S20
TG-810
RC07GF472K
RC07GF102K
RC07GF222K
RC07GF562K
RC07GF104K
LM311D
N8280ADC
N7400A
N7410A
5
5 5 5 5
N7430A
1
12
1 1 1 1
12 12 12 12
1
N7440A
N7474A
N7416A
5
1
-1
1
-
--
5 5 5
1
1
1 1 1 1 1
1 1 -
-1 11
5
1
1
1
1
1
-- -- - 1 -
N7404A
N7417A
KI035A00710
2
FIGURE D-16 P. C. ASSEMBLY - Error Card
FIGURE 0-16 P. C. ASSEMBLY - Error Ca.rd
FIG.
PART
INDEX
NUMBER
NO.
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24
-25
-26
-27
-28
REF
40081001
00000060
20031105
20031104
20031107
00000088
00000039
00000041
00000040
00000025
00000024
00000026
00000027
00000021
00000023
00000081
00000071
00000068
00000076
00000078
00000070
00000074
00000080
20031103
00000051
00000044
00000046
00000047
-29
-30
00000050
00000043
-31
-32
00000052
0000042
-33
00000123
-34
-35
-36
-37
-38
-39
UNITS/ASSV
DESCRIPTION
1234567
.. . .. ..
L
L
P.C. ASSEMBLY - Error Card
PRINTED CIRCUIT BOARD
HANDLE, Extrs.ctor with Roll Pin (18617)
BUS BAR, 5 Pin
BUS BAR, 4 Pin
BUS BAR, 7 Pin
BEAD, Ferrite (33062)
DIODE, Zener 6.8V (04713)
DIODE, Signal
DIODE
CAPACITOR, Electrolytic, 20/-lf, 6V (03597)
CAPACITOR, 0.1 /-If, 100V (03597)
CAPACITOR, 400/-lf, 6V (03597)
CAPACITOR, 30/-lf, 12V (03597)
C.APACITOR, .22 /-If, 25V (56289)
CAPACITOR, .01 /-If, 100V (56289)
RESISTOR, 68 ohm, :!: 10%,1!2W
RESISTOR, 10K ohm, :!: 10%, 1/4W
RESISTOR, 10 ohm, :!: 10%, 1!4W
RESISTOR, 470 ohm, ± 10%, 1!4W
RESISTOR, lK ohm, :!: 5%, 1!4W
RESISTOR, lK ohm, :!: 10%, 1!4W
RESISTOR, 27K ohm, :!: 10%, 1!4W
RESISTOR, 5.6K ohm, :!: 10%, 1!4W
BUS BAR, 3 Pin
INTEGRATED CIRCUIT, Dual Driver (01295)
INTEGRA TED CIRCUIT, Dual D Flip Flop (18324)
INTEGRA TED CIRCUIT, Quad 2 input gate (18324)
INTEGRATED CIRCUIT, Single 8 input gate
(18324)
INTEGRA TED CIRCUIT, Hex Inverter (18324)
INTEGRA TED CIRCUIT, Triple 3 input gate
(18324)
INTEGRATED CIRCUIT, Delay Element (07263)
INTEGRA TED CIRCUIT, Quad 2 input DTL gate
(07263)
INTEGRATED CIRCUIT, Hex Buff Inv. O. C.
(18324)
INTEGRATED CIRCUIT, Hex Buff, Non. Inv. O. C
(18324)
SWITCH, SPDT, P. C. Mount (09353)
SWITCH, SPDT, Push, P. C. Mount (09353)
JUMPER, 0 ohm, Resistor (Speer)
WIRE, Bus #AWG 18, 11/16
SCHEMATIC
·
1
2
6
8
1
1
1
2
1
1
1
1
1
4
19
6
1
1
1
1
8
1
CII
L
u
u
a:
a:
ta:
0
0
CII
L
CII
~
VENDOR
PART NO.
4
5
5
1
1
1 1 1
2
2 2 2
S-203
6
6 6 6
8
8 8 8
1
1 1 1
21-030-F
1
1 1 1
1
1 1 1
IN5235
2
2 2 2
IN914
1
1 1 1
IN4003
1
1 1 1
76F02CC200
1
1 1 1
BA12AIO.m
76F02Cl\I401
1
1 1 1
76F02ED300
1
1 1 1
4 4 4 2C023224X0250A3
4
19 19 19 19 TG-SI0
6
6 6 6
RC20GF680K
RC07GFI03K
1
1 1 1
1
1 1 1
RC07GFI00K
1
1 1 1
RC07GF471K
1 1 1
RC07GF561J
1
8
RC07GFI02K
8 8 8
RC07GF273K
1
1 1 1
4
4
RC07GF562K
2 2 2
2
4
4 4 4
SN75450N
5
5 5 5
N7474A
N7400A
5
5 5 5
N7430A
1
1 1 1
·
·
6
1
5
1
5 5 5
1 1 1
N7404A
N7410A
·
·
1
1
1
1
1 1 1
1 1 1
U6A960159X
U6A994659X
·
-
1
-
00000124
·
-
-
1 1 1
00000083
00000082
00000198
00000020
40081401
·
·
·
·
·
1
1
1
1
1
1
1
1
1
1
1
1
·
·
·
·
··
·
·
··
·
··
·
·
·
··
·
·
··
0-37a.
-2
I
--
1
1
1
1
1
-
N7416A
N7417A
1
7101A
P8121R
1
1 Rea-Jumper 0 0 bm
1
Source Exif Data:
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