GARANTÍA OTROS PRODUCTOS_2.5 Gamma Cerisol
2017-12-08
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www.gammainsulators.com
INSULATORS
Carrera 49 No. 67 SUR - 680
Sabaneta, Colombia, South America
Nit: 890.900.121-4
Phone: (585) 302 08 78
GAMMA Insulators and Cerisol S.A. Partnership Completes the Porcelain
TR Station Post Product Line for the North American Utility Market!
CERISOL
E.U.
July 7, 2015
To all our North American customers:
As the leaders of GAMMA Insulators Corporation – manufacturers of low, medium and high voltage utility
products – a subsidiary of the CORONA Group based in Colombia – and CERISOL S.A., manufacturers of
medium and high voltage porcelain insulators based in Europe – we are pleased to announce that our
companies have joined forces to oer the North American utility market a full line of porcelain TR station
posts (ANSI TR-202 to ANSI TR-391).
We see this alliance as representing a strong commitment to provide North American utility and OEM
customers with a premier line of low, medium and high voltage station post insulators, supported by state
of the art manufacturing facilities, and a strong value proposition of stock, service and support NOW.
The GAMMA-CERISOL product line will be manufactured, as before, at Gamma’s facility based in Medellín,
Colombia, and Cerisol’s facility located in Vila Nova de Gaia, Portugal. Both companies will collaborate to
fulfill the complete product line.
However, this new long term research and manufacturing alliance between both companies means
something more. It demonstrates that we are united in our desire to develop and oer new and additional
station post custom designs, based on specific requirements in accordance to ANSI C.29.9-1983.
GAMMA Insulators will manage the North American sales and marketing eort for new GAMMA-CERISOL
product line, plus all customer service and technical operations, as well as Gamma’s U.S.-based
warehouse and distribution center located in Savannah, GA.
With this announcement, we have also included initial qualification materials as follows:
• Product drawings GAMMA-CERISOL (TR-202 up to TR-391).
• Type test reports
• ISO Certificates from both GAMMA and CERISOL
• GAMMA/CERISOL Company introduction
Your contact people for more information concerning this announcement are as follows:
We hope and expect that in the coming months you will find this new venture exciting, successful and
profitable for your business!
Mauricio Yepes Bustamante
GAMMA Insulators Corporation
CEO
Miguel Duarte Silva
CERISOL, S.A
CEO
Christopher Seguin
Vice President, Marketing and Sales
Ph: 585 267 75 12
cseguin@gamma.com.co
Juliana Sarmiento R.
Manager, OEM´s and Utility Markets
Ph: 585-3020878
jsarmientor@corona.com.co
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S.A
GAMMA‐CERISOL
Alliance
GAMMAInsulatorsCorporation &CERISOLS.A Europe
Twoleadersinthemanufacturingoflow‐to‐mediumandhighvoltageutilityproductshave
joinedforcestooffertheNorthAmericanutilitymarketwithapremierlineofANSI
designedsolidcoreTRstationpostinsulators.State‐of‐the‐artmanufacturingfacilitiesin
America/ColombiaandEurope/PortugalprovidingUSAbasedsales/service/inventory
supporttoourclients.
Stock,Serviceand
SupportNOW.
1.CORONA
StateoftheArt
Manufacturing •Over 100yearscombinedporcelainengineering
andmanufacturingexperience
•PortoPortugal&SabanetaColombia
•In‐housemineralprocessingandresearchfacilities
•In‐househighvoltage&mechanicaltestlabs
•Environmentallyfriendlyultralowemissionnatural
gasfiredtunnelandperiodickilns
•80%ofelectricalsupplyprovidedby
environmentallyfriendlyrenewablesources
•Precision,computercontrolledkilncycles
•Precision,computercontrolledshapingprocess
ExpertsinInsulatorDesignand
Manufacture
Porto(VilaNovadeGaia)‐ Portugal
•2011,NewManufacturingFacility
•PlantArea:161,459ft2
•ProductionCapacity:7,500to8,000tons/year
4
Turning
Robot Mechanical
Destructive
testing
machine
•StateoftheArtProductionProcessesandEquipmentFactory,
•PlantArea:303,947ft2
•ProductionCapacity:9,600tons/year
Sabaneta,Colombia
6
Turning & Shaping
Precision Control Computer Room, and Natural Gas Fired Kiln
In-House Mechanical Destructive Testing
Machine
Vacuum Extrusion Process
Sabaneta &PortoManufacturingFacilities
TestingCapabilities
•Electricaland
mechanicaltesting
equipmentin
accordancetoANSI
C29.9testing
requirements.
•Fullequippedhigh
voltagelaboratory
Cooperationallianceswith
certifiedlaboratories
worldwide
GAMMA‐CERSIOLManufacturingFacilities
TOTALPROCESSCONTROL
TPM
TotalProcessManagement
Is a system of maintaining and improving the
integrity of production and quality systems
through the machines, equipment, processes,
and employees that add business value to an
organization
Lean‐SixSigma
GAMMA‐CERSIOLManufacturingFacilities
CERTIFICATES
ISO9001:2008ISO14001:2004OHSAS8001:2007
1.CORONA
companieswillcollaborateto
fulfillthecompleteproductline.
TheGAMMA‐CERISOL
ProductPortfolio
TheGAMMA‐CERISOL
StationPostProductline
PerfectforStationPostBusSupport&
Switchapplications
•ANSIC29.9
•IEC60273,60168,60383‐1,62155
•Standardstrength
•Highstrength
•Extra‐highstrength
•95kVBILthrough1800kVBIL
•TR202throughTR391
•7.5kVthrough500kV
Maximumheightsingleunit2.0 78.74
Maximumheighttotal 5.4 212.6
Maximumcorediameter 0.248 9.76
Meters Inches
GAMMA‐CERISOLStationPosts
SolidCorePostinsulatorsupto550kVaremadefromC120(IEC60672‐3)
Aluminousporcelain,orC130(IEC60672‐3)HighStrengthAluminous
porcelainbodies,dependingontherequirementoftheapplicationand
demandfromourcustomers
GAMMA‐CERISOLStationPosts
•IECorANSIdesignation
•Standardproductalternatives
•Well‐defineddevelopmentmodel
•Structuredsourcingprocess
•In‐Housetoolingmanufacturingarea.
CUSTOMIZEDDESIGNS
SuperiorProductPerformance
ThroughR&D
•IndustryLeadingmechanicalandelectrical
characteristics
•Superiorisolationcapacityforhighlevelsof
pollutionthroughinnovativeshedprofiledesign
•Optimizedshedandcoredesignedforreduce
weight
•Reducematerialuseandrejectratesfor
decreasedenvironmentalimpact
GAMMA‐CERISOLStationPosts
R&Deffortsareundertakenbothinternallyandthroughbusinesspartnershipswith
expertsinthefieldofceramicssuchastheUniversityofAveiro,whichiswellknown
worldwideasaCenterofExcellenceintheCeramicfield,anditsCICECODepartment
(CenterofResearchforCeramicandPolymericMaterials)
illcollaboratetofulfillthecompleteproductline.
1.CORONA
PRODUCT
TRACEABILITY
companieswillcollaboratetofulfillthecomplete
productline.
InformationTechnology&Bar
CodeSystem
•EveryinsulatorproducedinourfacilitiesisBar
Coded
•Thesystem isabletotracktheproductionstatus
andhistoryofallinsulatorsproducedbyspecific
order
•Weareabletoprovideourclientsanupdated
informationonthestatusofeachoftheirorders,
atanypointintimedateofordertoarrival
BriefIntroduction
InformationTechnology&BarCodeSystem(cont…)
BarCode:
S3772012000001
Short
Name
Year Individual
Number
IndividualNumber:
(on the shed,under the glaze)
2.1
Year Individual
Number
SerialNumber:
Paper label
“Ceramic”label
(able towithstand the Kiln temperature)
Traceability
ProductionProcess
Slip
Preparation
Filterpressing
(19‐20%
moisturecontent)
Vacuum
Extruding
Blank Conditioning
(Upto10dayswhen
enviromental
conditioning)
Turning
(17‐18%
moisturecontent)
Pre‐Dryingofthe
units
(upto10days)
Drying
(Upto103hours)
(finalmoisture:
lessthan1%)
Glazing Firing:
(Upto96hours)
Assembly
Testing
(Electricalandmechanical
testingequipmentin
accordancetoANSIC29.9
testingrequirements.)
Packing Storage/Shipping
Note1:Allbodywasteisrecycledindifferent
streams:Rawwaist,andfiredwaste
1.CORONA
GAMMA‐CERISOL
Customers
•companieswillcollaboratetofulfillthe
completeproductline.
UTILITIES
18
OEM´S
GREATLOGISTICS
MIAMI:3Days
SAVANNAH:6Days
NEWYORK:6Days
HOUSTON:8Days
LOSANGELES:10Days
PORTLAND:10Days
HALIFAX:18Days
VANCOUVER:16Days
Sabenta Colombia
Facliity fromCartegena
•HALIFAX:12Days
•NEWYORK:12Days
•SAVANNAH:14Days
PortoPortugalFacilityfromLisbon
PortCityLogistcs
Ports of Access:
•Savannah Port Authority
•Charleston Port Authority
Services:
•Stretch Wrap & Palletizing
•Cross Docking & Pick/Pack Services
•WMS Web‐Based Inventory
•System with Real Time Visibility
LeadTimes:
•WESTCOAST:5to7Day
•EASTCOAST:2to3Days
USBasedStockingLocation,SavannahGA
Stockitemsship
within48hours
afterPOreception
C‐TPATApproved
U.S.CustomsResponseto9/11
Benefits
•CargoreleasedbyCBPfaster
•Reducetimeinsecondarycargo
inspection
•Reducepenalties
•AccesstoFASTprogram
•Voluntaryprogramestablishingsecurity
standardsforbusinesspartners.RequiresISO
Sealsfromparticipants
•ParticipantsincludeCarries,Brokers,Freight
Forwarders&NAFTACompanies
1.CORONA
AFTERSALES
SUPPORT
•Claims attention rate 2015‐1: 2 days
•Customer Service Support: 24/7
•Storms/Hurricanes damage Emergency
response
•Quoting process:
Less than 24 Hours
•Shipping service commitment:
48 hours out of stock
•Technical support
BEFORE/AFTER sales
•Custom made insulators
THANKYOU!