GE Monogram & 27 30 Inch Wall Ovens 31 9098
Ge & Monogram 27 & 30 Inch Wall Oven 31-9098 GE & Monogram 27 & 30 Inch Wall Oven 31-9098 GE & Monogram 27 & 30 Inch Wall Oven 31-9098 GE, Camco, Hotpoint, Mofat applianceservicesecretsmembership.com_manuals
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g GE Consumer Home Services Training TECHNICAL SERVICE GUIDE GE and Monogram 27-In. and 30-In. Wall Ovens MODEL SERIES: JCKSO6 JCKP20 JCK915 JK915 JK955 JKP20 JKP28 JKP48 JKP86 JKS06 JT912 JT915 PUB # 31-9098 JTC915 JT952 JT955 JT965 JTP20 JTP28 JTP48 JTP86 ZEK938 ZEK958 ZET938 ZET958 12/02 ! IMPORTANT SAFETY NOTICE The information in this service guide is intended for use by individuals possessing adequate backgrounds of electrical, electronic, and mechanical experience. Any attempt to repair a major appliance may result in personal injury and property damage. The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use. WARNING To avoid personal injury, disconnect power before servicing this product. If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks. RECONNECT ALL GROUNDING DEVICES If grounding wires, screws, straps, clips, nuts, or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened. GE Consumer Home Services Training Technical Service Guide Copyright © 2002 All rights reserved. This service guide may not be reproduced in whole or in part in any form without written permission from the General Electric Company. Table of Contents Table of Contents Introduction .......................................................................................................... 3 Nomenclature ...................................................................................................... 4 Warrantyz .............................................................................................................. 5 Control Panel Features5 ..................................................................................... 6 Oven .................................................................................................................... 17 Component Compartment Airflow ..................................................................... 19 Control Panel ...................................................................................................... 20 Control Voltage ................................................................................................... 21 Convection Bake Element and Fan Assembly ................................................. 36 Door Assembly .................................................................................................... 17 Door Hinge Assemblies ..................................................................................... 19 Door Hinge Replacement .................................................................................. 19 ERC Failure Codes ............................................................................................. 26 Electronic Oven Control System ...................................................................... 20 Electronic Range Control (ERC) ...................................................................... 20 Glass Touch Models Only .................................................................................. 25 Key Panel Test .................................................................................................... 22 Lift-Off Oven Door ............................................................................................. 17 Lock Thermal Switch .......................................................................................... 35 Motorized Door Lock ......................................................................................... 34 Ohmmeter Test ................................................................................................... 23 Oven Calibration ................................................................................................ 33 Oven Circuits ...................................................................................................... 32 Oven Door Gasket ............................................................................................. 18 Oven Sensor and Door Switch Ohmmeter Test ............................................. 30 Oven Thermal Switch ........................................................................................ 35 Sensor and Lock Switch Connectors ............................................................... 31 Special Functions ............................................................................................... 30 –1– Table of Contents Table of Contents Microwave Refer to Pub # 31-9084, pages 29 through 44, for microwave service information and warranty for these products. Schematics and Wiring DiagramsX .................................................................. 37 –2– Introduction Model JK915 Model JKP48 Model ZET958 The new series of Built-In Electric Wall Ovens are offered in 27-inch and 30-inch models. They make an eloquent statement of style, convenience, and kitchen planning flexibility. In addition to the single oven and double oven models, a microwave-andoven combination unit is available. The Electronic Touch Controls are simple to understand and easy to operate. Just read and touch. It’s easy to see how GE’s fresh ideas can make anyone more creative in the kitchen! The information on the following pages will help you service these new 27-inch and 30-inch BuiltIn Electric Wall Ovens effectively and efficiently. –3– Nomenclature Model Number J K P 8 6 C D 1 C C GE Cooking Product ZE = Monogram Electric Product Color CC = Bisque WW = White BB = Black AA = Almond SS = Stainless Steel Configuration K = 27-in. Wall Oven T = 30-in. Wall Oven Indicator for Engineering and Product Service Only Oven Type P = Self Clean S = Standard Model Year Designator Feature Pack Designates features–the higher the number, the more features. Glass Color C = Bisque W = White B = Black A = Almond S = Stainless Steel Model ZEK938 Serial Number The first two characters of the serial number identify the month and year of manufacture. Example: AA123456S = January, 2001 Model/Serial Number The model/serial number tag of your built-in oven is located behind the door on the front frame. For the double ovens, the tag is located in the upper oven. In addition to the model and serial numbers, this plate shows the power ratings of the supply circuit for the oven. A - JAN D - FEB F - MAR G - APR H - MAY L - JUN M - JUL R - AUG S - SEP T - OCT V - NOV Z - DEC 2005 - H 2004 - G 2003 - F 2002 - D 2001 - A 2000 - Z 1999 - V 1998 - T 1997 - S 1996 - R 1995 - M 1994 - L The letter designating the year repeats every 12 years. Example: T - 1974 T - 1986 T - 1998 Note: The technical sheet is located under the control panel. –4– Warranty Built-In Electric Oven Warranty For The Period Of: GE Will Replace: One Year From the date of the original purchase Any part of the oven which fails due to a defect in materials or workmanship. During this full one-year warranty, GE will also provide, free of charge, all labor and in-home service to replace the defective part. What GE Will Not Cover: ■ Service trips to your home to teach you how to use the product. ■ Replacement of house fuses or resetting of circuit breakers. ■ Improper installation. ■ Damage to the product caused by accident, fire, floods or acts of God. ■ Failure of the product if it is abused, misused, or used for other than the intended purpose or used commercially. ■ Incidental or consequential damage caused by possible defects with this appliance. Microwave Cooking Center Warranty For The Period Of: GE Will Replace: One Year From the date of the original purchase Any part of the microwave cooking center which fails due to a defect in materials or workmanship. During this full one-year warranty, GE will also provide, free of charge, all labor and in-home service to replace the defective part. Limited Additional Four Years For the second through the fifth year from date of the original purchase A replacement magnetron tube if the magnetron tube fails because of a manufacturing defect. During this limited additional four-year warranty, you will be responsible for any labor or in-home service. What GE Will Not Cover: ■ Service trips to your home to teach you how to use the product. ■ Replacement of house fuses or resetting of circuit breakers. ■ Improper installation. ■ Damage to the product caused by accident, fire, floods or acts of God. ■ Failure of the product if it is abused, misused, or used for other than the intended purpose or used commercially. ■ Incidental or consequential damage caused by possible defects with this appliance. This warranty is extended to the original purchaser and any succeeding owner for products purchased for . the warranty excludes the cost of shipping or service calls to your home. home use within the USA. In Alaska, Some states do not allow the exclusion or limitation of incidental or consequential damages. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. To know what your legal rights are, consult your local or state consumer affairs office or your state’s Attorney General. Warrantor: General Electric Company. Louisville, KY 40225 –5– Control Panel Features Oven Controls Models ZEK938, ZEK958, ZET938, and ZET958 Throughout this manual, features and appearance may vary from your model. Double oven control shown. (Appearance may vary.) f 1 BAKE. Press to select the bake function. 2 BROIL HIGH/LOW. Press to select the broil function. 3 CONV BAKE/MULTI. Press to select baking with convection on multiple racks. 4 CONV BAKE/1 RACK. Press to select baking with convection on one rack. 5 CONV ROAST. Press to select roasting with convection. 6 WARM/PROOF. Press once for warming or twice for proofing. See the How to Set the Oven for Warming section and the How to Set the Oven for Proofing section. 7 START. Must be pressed to start any cooking or cleaning function. 9 COOK TIME. Use for Timed Bake, Timed Convection Bake and Timed Convection Roast operations. 10 DELAY START. Use along with the COOK TIME or SELF CLEAN STD/LOW pads to set the oven to start and stop automatically at a time you select. 11 SELF CLEAN STD/LOW. Press to select the self-cleaning function. See the Using the Self-Cleaning Oven section. 12 PROBE. Press when using the probe to cook food. 13 OVEN LIGHT ON/OFF. Press to turn the oven lights on or off. 14 CLEAR/OFF. Press to cancel any oven operation except the clock and timer. 8 DISPLAY. Shows the operations you have selected, the time of day and the cooking or cleaning status. If “F – and a number or letter” flash in the display and the oven control signals, this indicates function error code. Press the CLEAR/OFF pad. Allow oven to cool for one hour. Put the oven back into operation. If function error code repeats, disconnect power to the oven and call for service. 15 TIMER ON/OFF. Press to select the timer function. The timer does not control oven operations. The timer can time up to 9 hours and 59 minutes. 16 NUMBER PADS. Use to set any function requiring numbers—for example, the time of day on the clock, the timer, the oven temperature, the internal food temperature, the starting and length of cooking time for Timed Bake and the starting and length of cleaning time for Self-Clean. 17 CLOCK. Press to enter the time of day. –6– Oven Controls Models JK915, JK955, JT915, and JT955 Throughout this manual, features and appearance may vary from your model. Double oven control shown. Oven Control, Clock and Timer Features and Settings BAKE Pad SELF CLEAN STD/LOW Pad Press to select the bake function. BROIL HI/LO Pad Press to select self-cleaning function. See the Using the self-cleaning oven section. Press to select the broil function. OVEN LIGHT ON/OFF Pad CONVECTION BAKE MULTI/1 RACK Pad Press to turn the oven light on or off. Press once to select convection baking with multiple racks. Press twice to select convection baking with one rack. DELAY START Pad CONVECTION ROAST Pad COOK TIME Pad Press to select roasting with the convection function. Press and then press the number pads to set the amount of time you want your food to cook. The oven will shut off automatically when the cooking time has run out, unless the WARM feature was set. PROOF Pad Press to select a warm environment useful for rising yeast-leavened products. Use along with COOK TIME or SELF CLEAN STD/LOW pads to set the oven to start and stop automatically at a time you set. CLEAR/OFF Pad START Pad Must be pressed to start any cooking or cleaning function. Press to cancel ALL oven operations except the clock and timer. CLOCK Pad Display Shows the time of day, oven temperature, whether the oven is in the bake, broil or self-cleaning mode and the times set for the timer or automatic oven operations. If “F– and a number or letter” flash in the display and the oven control signals, this indicates a function error code. Press the CLEAR/OFF pad. Allow the oven to cool for one hour. Put the oven back into operation. If the function error code repeats, disconnect the power to the oven .and call for service. If your oven was set for a timed oven operation and a power outage occurred, the clock and all programmed functions must be reset. The time of day will flash in the display when there has been a power outage. –7– Press before setting the clock. Number Pads Use to set any function requiring numbers such as the time of day on the clock, the timer, the oven temperature, the internal food temperature, the start time and length of operation for timed baking and self-cleaning. KITCHEN TIMER ON/OFF Pad Press to select the timer feature. PROBE Pad Press when using the probe to cook food. WARM Pad Press to keep cooked foods warm. See the How to Set the Oven for Warming section. 5 Oven Controls Models JT912 and JT952 Throughout this manual, features and appearance may vary from your model. Double oven control shown. Oven Control, Clock and Timer Features and Settings BAKE Pad SELF CLEAN STD/LOW Pad Press to select the bake function. Press to select self-cleaning function. See the Using the self-cleaning oven section. BROIL HI/LO Pad OVEN LIGHT ON/OFF Pad Press to select the broil function. Press to turn the oven light on or off. CONVECTION BAKE Pad Press to select baking with the convection function. CONVECTION ROAST Pad Press to select roasting with the convection function. START Pad Must be pressed to start any cooking or cleaning function. Display Shows the time of day, oven temperature, whether the oven is in the bake, broil or self-cleaning mode and the times set for the timer or automatic oven operations. If “F– and a number or letter” flash in the display and the oven control signals, this indicates a function error code. Press the CLEAR/OFF pad. Allow the oven to cool for one hour. Put the oven back into operation. If the function error code repeats, disconnect the power to the oven .and call for service. If your oven was set for a timed oven operation and a power outage occurred, the clock and all programmed functions must be reset. The time of day will flash in the display when there has been a power outage. DELAY START Pad Use along with COOKING TIME or SELF CLEAN STD/LOW pads to set the oven to start and stop automatically at a time you set. COOK TIME Pad Press and then press the number pads to set the amount of time you want your food to cook. The oven will shut off automatically when the cooking time has run out, unless the Cook and Hold feature was set. CLEAR/OFF Pad Press to cancel ALL oven operations except the clock and timer. CLOCK Pad Press before setting the clock. Number Pads Use to set any function requiring numbers such as the time of day on the clock, the timer, the oven temperature, the internal food temperature, the start time and length of operation for timed baking and self-cleaning. KITCHEN TIMER ON/OFF Pad Press to select the timer feature. PROBE Pad Press when using the probe to cook food. –8– Microwave Oven Controls Models JKP86 and JTP86 Throughout this manual, features and appearance may vary from your model. Note: The time on the microwave display is shown in minutes and seconds (1:30 is one minute, 30 seconds). On the lower oven, time is shown in hours and minutes (1:30 is one hour, 30 minutes). –9– Microwave Oven Control Features and Settings Display POWER LEVEL Displays the time during cooking functions, the power level being used, the Auto Codes, the Auto Defrost food weights, the cooking mode and instructions. NOTE: The time on the microwave display is shown in minutes and seconds (1:30 is one minute, 30 seconds). On the lower oven, time is shown in hours and minutes (1:30 is one hour, 30 minutes). Press to choose the power level you want to set. Watch the display while pressing this pad to select the power level you want to set. You will also see a defrost level. This setting will allow you to choose your own defrost power level by using the number pads. AUTO SENSOR AND CONVENIENCE CONTROLS The top row of pads lists specific items you may choose to heat or cook. Number Pads After pressing a function pad, press the number pads to set the exact amount of time you want to cook. For example, if you press the 1, 2 and 5 pads, you have set 1 minute and 25 seconds. CLEAR/OFF POPCORN Use to pop popcorn. REHEAT Use when foods need a quick warm up. POTATO Use when cooking whole potatoes. BEVERAGE Use to heat a cup of coffee or other beverage. SNACKS Use to warm a variety of snack foods. COOK Use to automatically set the cooking times and power levels for a variety of foods. Pressing the CLEAR/OFF pad cancels all microwave cooking functions. It does not cancel the Kitchen Timer. START After all selections are made, press this pad to start the oven. The START pad must be pressed to turn on any function. KITCHEN TIMER MIN/SEC Press to set the timer up to 99 minutes and 59 seconds. Press the number pads to set the time. Press the KITCHEN TIMER MIN/SEC pad again to start. Press the KITCHEN TIMER MIN/SEC pad twice to clear the display. Does not turn on microwave energy. TIME DEFROST Use Time Defrost for most other foods. DELAY START AUTO DEFROST Allows you to set the microwave to delay cooking up to 12 hours. Use Auto Defrost for meat, poultry and fish. ADD 30 SEC TIME COOK Each time you press this pad the set time is increased 30 seconds. Allows you to microwave for any time up to 99 minutes and 59 seconds. CLOCK Press this pad before setting the clock. – 10 – Lower Oven Controls Models JKP86 and JTP86 Throughout this manual, features and appearance may vary from your model. – 11 – Lower Oven Control, Clock and Timer Features and Settings Display CLEAR/OFF Pad Shows the time of day, oven temperature, whether the oven is in the bake, broil or self-cleaning mode and the times set for the timer or automatic oven operations. NOTE: The time on the lower oven display is shown in hours and minutes (1:30 is one hour, 30 minutes). On the microwave oven, time is shown in minutes and seconds (1:30 is one minute, 30 seconds). If “F– and a number or letter” flash in the display and the oven control signals, this indicates a function error code. Press the CLEAR/OFF pad. Allow the oven to cool for one hour. Put the oven back into operation. If the function error code repeats, disconnect the power to the oven .and call for service. If your oven was set for a timed oven operation and a power outage occurred, the clock and all programmed functions must be reset. Press to cancel ALL oven operations except the clock and timer. START Pad Must be pressed to start any cooking or cleaning function. KITCHEN TIMER ON/OFF Pad Press to select the timer feature. DELAY START Pad Use along with COOKING TIME or SELF CLEAN pads to set the oven to start and stop automatically at a time you set. COOKING TIME Pad BROIL HI/LO Pad Press and then press the number pads to set the amount of time you want your food to cook. The oven will shut off automatically when the cooking time has run out, unless the Cook and Hold feature was set. Press to select the broil function. CLOCK Pad The time of day (may be incorrect) will flash in the display when the there has been a power outage. Press before setting the clock. BAKE Pad Press to select the bake function. SELF CLEAN Pad Press to select the self-cleaning function. See the Using the self-cleaning lower oven section. OVEN LIGHT Pad Press to turn the oven light on or off. Number Pads Use to set any function requiring numbers such as the time of day on the clock, the timer, the oven temperature, the start time and length of operation for timed baking and self-cleaning. – 12 – Oven Controls Model JKS06 Throughout this manual, features and appearance may vary from your model. Oven Control, Clock and Timer Features and Settings BAKE Pad DELAY START Pad Press this pad to select the bake function. Use along with COOKING TIME pad to set the oven to start and stop automatically at a time you set. Display Shows the time of day, oven temperature, whether the oven is in the bake or broil mode and the times set for the timer or automatic oven operations. If “F — and a number or letter” flash in the display and the oven control signals, this indicates a function error code. Press the CLEAR/OFF pad. Allow the oven to cool for one hour. Put the oven back into operation. If the function error code repeats, disconnect the power to the oven .and call for service. If your oven was set for a timed oven operation and a power outage occurred, the clock and all programmed functions must be reset. The time of day will flash in the display when there has been a power outage. CLOCK Pad Press this pad before setting the clock. KITCHEN TIMER ON/OFF Pad Press this pad to select the timer feature. CLEAR/OFF Pad Press this pad to cancel ALL oven operations except the clock and timer. HOUR and MIN + and – Pads Press these pads to set times up to 9 hours and 59 minutes—for example, the time of day on the clock, the timer, the starting and length of cooking time for timed bake. TEMP + and – Pads START Pad Must be pressed to start any cooking function. Press these pads to set the cooking temperature you want to use. OVEN LIGHT ON/OFF Pad COOKING TIME Pad Press this pad and then press the HOUR and MIN + or – pads to set the amount of time you want your food to cook. The oven will shut off automatically when the cooking time has run out, unless the Cook and Hold feature was set. – 13 – Press this pad to turn the oven light on or off. BROIL HI/LO Pad Press this pad to select the broil function. Microwave Oven Controls Model JT965 Throughout this manual, features and appearance may vary from your model. Microwave Oven Control Features and Settings Display ADD 30 SEC Displays the time during cooking functions, the power level being used, the Auto Codes, the Auto Defrost food weights, the cooking mode and instructions. Each time you press this pad the set time is increased 30 seconds. DEFROST AUTO/TIME NOTE: The time on the microwave display is shown in minutes and seconds (1:30 is one minute, 30 seconds). On the lower oven, time is shown in hours and minutes (1:30 is one hour, 30 minutes). The Defrost Auto/Time feature gives you two ways to defrost frozen foods. Press the DEFROST AUTO/TIME pad once for Auto Defrost or twice for Time Defrost. AUTO SENSOR CONTROLS Use Auto Defrost for meat, poultry and fish. The top row of pads lists specific items you may choose to heat or cook. POPCORN Use to pop popcorn. TIME COOK BEVERAGE Use to heat a cup of coffee or other beverage. REHEAT Use when foods need a quick warm up. VEGETABLE Use when cooking fresh, frozen or canned vegetables. Be sure to remove all vegetables from airtight and metal containers before placing them in the microwave. POTATO Use when cooking whole potatoes. 10 Use Time Defrost for most other foods. CHICKEN/FISH Use when cooking chicken pieces or fish fillets. – 14 – Allows you to microwave for any time up to 99 minutes and 99 seconds. HELP The help pad displays feature information and helpful hints. Press the HELP pad, then press a feature pad. Lower Oven Controls Model JT965 Throughout this manual, features and appearance may vary from your model. Lower Oven Control, Clock and Timer Features and Settings Display CLEAR/OFF Pad Shows the time of day, oven temperature, whether the oven is in the bake, broil or selfcleaning mode and the times set for the timer or automatic oven operations. Press to cancel ALL oven operations except the clock and timer. NOTE: The time on the lower oven display is shown in hours and minutes (1:30 is one hour, 30 minutes). On the microwave, time is shown in minutes and seconds (1:30 is one minute, 30 seconds). PROBE Pad Press when using the probe to cook food to the desired internal temperature. (For use in the lower oven only.) SELF CLEAN Pad Press to select the self-cleaning function. See the Using the self-cleaning lower oven section. If “F– and a number or letter” flash in the display and the oven control signals, this indicates a function error code. Press the CLEAR/OFF pad. Allow the oven to cool for one hour. Put the oven back into operation. If the function error code repeats, disconnect the power to the oven .and call for service. START Pad If your oven was set for a timed oven operation and a power outage occurred, the clock and all programmed functions must be reset. KITCHEN TIMER ON/OFF Pad The time of day (may be incorrect) will flash in the display when there has been a power outage. OVEN LIGHT Pad Must be pressed to start any cooking or cleaning function. Press to select the timer feature. Press to turn the oven light on or off. BROIL HI/LO Pad DELAY START Pad Press to select the broil function. Press to select the bake function. Use along with COOKING TIME or SELF CLEAN pads to set the oven to start and stop automatically at a time you set. CONVECTION BAKE Pad COOKING TIME Pad BAKE Pad Press to select baking with convection. CONVECTION ROAST Pad Press to select roasting with convection. Number Pads Use to set any function requiring numbers such as the time of day on the clock, the timer, the oven temperature, the internal food temperature, the start time and length of operation for timed baking and self-cleaning. – 15 – Press and then press the number pads to set the amount of time you want your food to cook. The oven will shut off automatically when the cooking time has run out, unless the Cook and Hold feature was set. CLOCK Pad Press before setting the clock. 23 Oven Controls Models JKP20, JTP20, JKP28, JTP28, JKP48, Throughout this manual, features and appearance may vary from your model. Double oven control shown Oven Control, Clock and Timer Features and Settings BAKE Pad DELAY START Pad Press this pad to select the bake function. Use along with COOKING TIME or SELF CLEAN pads to set the oven to start and stop automatically at a time you set. BROIL HI/LO Pad Press this pad to select the broil function. SELF CLEAN STD/LOW Pad Press this pad to select the self-cleaning function. See the Using the self-cleaning oven section. START Pad Must be pressed to start any cooking or cleaning function. Display Shows the time of day, oven temperature, whether the oven is in the bake, broil or selfcleaning mode and the times set for the timer or automatic oven operations. If “F — and a number or letter” flash in the display and the oven control signals, this indicates a function error code. Press the CLEAR/OFF pad. Allow the oven to cool for one hour. Put the oven back into operation. If the function error code repeats, disconnect the power to the oven and call for service. If your oven was set for a timed oven operation and a power outage occurred, the clock and all programmed functions must be reset. The time of day will flash in the display when there has been a power outage. COOKING TIME Pad Press this pad and then press the HOUR and MIN + and – pads to set the amount of time you want your food to cook. The oven will shut off automatically when the cooking time has run out unless the Cook and Hold feature was set. CLEAR/OFF Pad Press this pad to cancel ALL oven operations except the clock and timer. TEMP + and – Pads Press these pads to set the cooking temperature you want to use. CLOCK Pad Press this pad before setting the clock. HOUR and MIN + and – Pads Press these pads to set times up to 9 hours and 59 minutes—for example, the time of day on the clock, the timer, the starting and length of cooking time for timed bake and the starting and length of cleaning time for self-clean. KITCHEN TIMER ON/OFF Pad Press this pad to select the timer feature. OVEN LIGHT ON/OFF Pad Press this pad to turn the oven light on or off. Lower Oven Control Settings on models with a knob OVEN Knob The OVEN CYCLE light glows until the oven reaches your selected temperature, then goes off and on with the oven element(s) during cooking. Turn this knob to the temperature setting you want. 5 – 16 – Oven Lift-Off Oven Door To remove the door: 1. Fully open the door. 2. Pull the hinge locks down toward the door frame, to the unlocked position. This may require a flat-blade screwdriver to start the hinge locks moving. Slot Hinge arm 3. Firmly grasp both sides of the door at the top. 4. Close the door to the door removal position, which is halfway between the broil stop position and fully closed. Hinge lock (unlocked position) Caution: Do not lift the door by the handle. 5. Lift the door up and out until the hinge arm is clear of the slot. To replace the door: 1. Firmly grasp both sides of the door at the top. 2. With the door at the same angle as the removal position, seat the indentation of the hinge arm into the bottom edge of the hinge slot. The notch in the hinge arm must be fully seated into the bottom of the slot. Bottom edge of slot he f the o the f the Hinge arm Indentation Locked position 3. Fully open the door. If the door connot be fully opened, the hinge is not properly seated. 4. Push the hinge locks up against the front frame of the oven cavity, to the locked position. 5. Close the oven door and check for proper alignment (rubbing, etc.). Sealed hinge arm Door Assembly The door assembly can be broken down into 2 basic assemblies: 1) The outer assembly consists of the door handle, vent trim, outer glass, bottom trim, and frame and 2) The inner assembly is made up of the inner panel, gasket, 2 or 3 glass panels (depending on model), and insulation. The assemblies are held together by 2 screws on each side and 3 (or 4) screws across the bottom. 3 Screws To replace outer door assembly: 1. Remove the door. Refer to Lift-Off Oven Door. 2. Remove 3 (or 4) screws from the bottom door frame. – 17 – 2 Screws 3. Remove 2 screws from each side of the door on the liner. 4. Separate the liner assembly and the outer glass assembly. 5. Remove 2 screws from the door handle near the door vent trim. 2 Screws 6. Reassemble in reverse order. To replace liner assembly: 1. Remove 3 screws on each side of the door liner to remove the door hinge assembly. 2. Remove 4 screws from the insulation retainer. 3. Remove 6 screws and the insulation retainer. The window pack and window gasket are now accessable on units with a window door. 3 Screws Caution: Care must be taken when mounting door handle not to overtighten screws. Overtightening screws can strip the threads in the plastic handle. Hand-tighten ONLY. Make sure handle fits snug to door panel. 4 Screws Oven Door Gasket The gasket forms a seal around the front edge of the oven liner and the inner door panel, except for approximately a 6-in. opening at the center bottom. The gasket is attached to the inner door panel by a chain of spring clips. To remove door gasket: 1. Open the door completely. 2. Pull the end of the gasket out of the slots at the bottom of the door. 6 Screws 3. Finish removing the gasket by placing a finger under the gasket beside the clip and pulling straight up. To install gasket: 1. Locate the 2 clips on the gasket just right and left of center. Window Pack and Gasket Note: The gasket will go on easier if folded 90 degrees at the clip being inserted. 2. Place a finger on top of the spring clip and press into the 2 center top holes in the inner door panel. – 18 – 3. Continue this process all the way around the inner panel until all clips have been inserted. 4. With a small screwdriver, tuck the loose ends of the gasket into the slots at the center bottom of the door panel. Be sure to leave a 6-in. gap in the gasket at the bottom of the door. 5. After the gasket has been installed, wipe a finger around the outer perimeter of the gasket, pressing it up against the side of the inner panel. This will assure that the gasket is fully seated. Door panel Gasket 6" Door Hinge Assemblies The door hinge comes as a complete assembly. For the hinges to operate properly, the hinge arms must be perpendicular to the door liner and parallel to each other with the door in the open position. Door Hinge Replacement 3 Screws 1. Remove the door. Refer to Lift-Off Oven Door. 2. Remove 3 or 4 screws (depending on model) from the bottom door frame. 3. Remove 2 screws from each side of the door, and separate the door liner and the outer glass assembly. 4. Remove 3 or 4 screws (depending on model) from the door liner to remove each door hinge assembly. 2 Screws Note: When assembling, make sure the hinge arms are parallel to each other and perpendicular to the door liner. If not, the hinge may bind on the receiving channel of the door. Note: If the new hinge is not in the cocked and locked position after installing, place the bottom of the door against a firm surface and push the hinge arm down to the cocked position. Pull the hinge lock back against the door liner surface to lock the hinge in this position. Component Compartment Airflow The component compartment contains a fan located on the rear wall of the compartment. Fan blades pull air in from the back of the unit, circulate it in the compartment area to cool the components, and exhaust it through the louvers below the control panel. The fan turns ON when the START pad is depressed after selecting a cook mode. It turns OFF when the CLEAR/OFF pad is depressed or when the COOK TIME has ended. – 19 – 3 Screws Electronic Oven Control System Models ZEK938, ZET938, JK915, JT915, JCK915, JCT915, and JT912 The Electronic Oven Control System consists of the electronic control (ERC), key panel, oven sensor, and door lock assembly. Control Panel There are 8 basic control panel assemblies. They can be found listed by model number in the Control Panel Features section on pages 6 through 16. Models JKP20, JCKP20, JKS06, and JCKS06 Control Panel Access 1. Disconnect the power and open the oven door. 2. Remove 3 screws from across the bottom of the control panel. 3. Push up on the control panel assembly to release the top catches. Models JKP48, and JTP48 Note: See special instructions for Glass Touch Models Only, page 25. Electronic Range Control (ERC) Caution: Components are electronically hot on ERC when voltage is connected to range. Models JPT20 and JKP28 g Note: Temperature/Mode Selection is necessary for operation of relay contacts. Note: Voltage must be present across terminals L1 to N for ERC to operate. There are 7 basic ERC configurations (see illustrations). The ERC contains the bake and broil relays, convection relay (some models), control transformer, lock motor relay (some models), sensor, and lock motor connector (some models), along with a series of 1/4-in. terminals for connecting power to the control and heating units. Models JT965 and JTP86 Model JKP86 14 P102 CN-02 1 MEAT PROBE OVEN SENSOR y COMMON LOCKED UNLOCKED p Models ZEK958, ZET958, JK955, JT953, and JT955 2 1 RIBBON CONNECTOR L1 BAKE L1 BROIL MDL CFAN LAMP CN-O1 CONVECTION (If equipped) LATCH MOTOR SENSR1 1 CONV OVEN LAMP FAN (If equipped) BROIL N COMMON LOCK N -N- UNLOCK BAKE MOTOR1 MOTOR2 SENSR2 LAMP – 20 – Models ZEK958, ZET958, JK955, JT952, and JT955 Daughter Board Control Voltage Models ZEK938, ZET938, JK915, JT915, JCK915, JCT915, and JT912 TERMINALS L1-N COM TO N L1-L2 L1-BA, L1-BR, L1-CV *LIGHT-L1 COM TO MDL **L1-CF VOLTAGE 120 VAC ALL THE TIME 120 VAC ALL THE TIME 240 VAC ALL THE TIME 240 VAC oven on, not calling for heat. DLB relay K9 closed. 120 VOLTS when light is on. 120 VOLTS not locking or unlocking, door closed. 120 VOLTS when oven door is closed, fan off. Models JKP20, JCKP20, JKS06, and JCKS06 TERMINALS L1A & B TO N *OVL1–OVL2 VOLTAGE 120 VAC ALL THE TIME 240 VOLTS when oven is calling for heat (BAKE and BROIL relay contacts closed). 120 VAC when light is off. AUX1–N 120 VAC locking or unlocking. DLB TO BAKE DLB TO BROIL Models ZEK958, ZET958, JK955, JT953, and JT955 TERMINALS L1-N N to COM, COM 0, C L1-1 & 2-BAKE 1 & 2 L1-1 & 2-BROIL 1 & 2 L1-1 & 2 CONV 1 & 2 *L1 to Con J6 Term, 1 & 3 VOLTAGE 120 VAC ALL THE TIME 120 VAC ALL THE TIME 240 VOLTS when oven is not calling for heat (BAKE, CONV. , and BROIL relay contacts open). L1 TO MDL 1 & 2 120 VOLTS locking or unlocking. **L1-to CON J6 Term 5 & 6 (See Conv. Fan Assy.) 120 VOLTS when oven door is closed and Conv. Bake, Conv. Roast not operating. TERMINALS L1-N N to COM, COM 0,C L1-1 & 2-BAKE 1 & 2 L1-1 & 2-BROIL 1 & 2 L1-1 & 2 CONV 1 & 2 L1 to Con J6 Term, 1 &3 VOLTAGE 120 VAC ALL THE TIME 120 VAC ALL THE TIME 240 VOLTS when oven is not calling for heat (BAKE, CONV. , & BROIL relay contacts open). 120 VOLTS when light is on. 120 VOLTS locking or unlocking L1 TO MDL 1 & 2 whencooling oven door L1-to CONJ6J6Term Term 120 VOLTS when fan isis L1 - to CON 6 5 120 and Conv. Bake, Conv. & 6 (See Conv. Fan closed not running, 0 VOLTS when Roast Assy.) coolingnot fanoperating. is running. Model JKP28 TERMINALS L1 N L1A&&BB- -N AUX1 VOLTAGE 120 VAC ALL THE TIME. 120 VAC ALL THE TIME. DLB TO BROIL 240 VOLTS when oven is not calling for heat (BAKE and BROIL relay contacts open). *OVL2–L1 120 VAC when light is on. AUX2–N 120 VAC locking or unlocking. DLB TO BAKE Model JKP28 TERMINALS L1-N AUX1 VOLTAGE 120 VAC ALL THE TIME 120 VAC ALL THE TIME DLB TO BROIL 240 VOLTS when oven is not calling for heat (BAKE and BROIL relay contacts open). J4 5 to 7 120 VAC when light is off. AUX2 - N 120 VAC locking or unlocking. DLB TO BAKE 120 VOLTS when light is on. • Model JKP86 TERMINALS L1 TO N L1 TO BAKE L1 TO BROIL *LAMP-L1 VOLTAGE 120 VAC ALL THE TIME 240 VOLTS when oven is not calling for heat (BAKE and BROIL relay contacts open). 120 VAC when light is on. MOTOR 1-MOTOR 2 120 VAC not locking or unlocking, door closed. Models ZEK958, ZET958, JK955, JT953, and JT955 TERMINALS Models JKP48 and JTP48 • • VOLTAGE L1-N (CN01-1) 120 VAC ALL THE TIME L1 TO BAKE L1 TO BROIL L1 TO CONVECT 240 VOLTS when oven is not calling for heat (BAKE and BROIL relay contacts open). *CNO1-2 TO L1 120 VAC when light is on. N TO CN01-4 120 VOLTS not locking or unlocking, door closed. L1 TO CN01-3 120 VOLTS when oven door is closed, fan off. *If oven light is not working, make the following checks: • Check oven light bulb. • Light is to come on when the door is opened–check voltage across light socket. Terminals should read 120 VAC. If 0 volts, check jamb switch and wiring. • Light is to come on when control light pad is pressed. K11 or K12 should click. Check voltage from N to J6-3 (upper) or N to J6-1 (lower). Should read 120 VAC. If 0 volts, check oven light keypad using Ohmeter Test. If keypad is good, replace the control. **If convection fan not running, make the following checks: • Check the voltage from terminal CN01-3 to N on control–it should read 120 V in Conv. Bake or Roast mode. • If voltage OK, check convection fan motor. It should read approx. 15-20 Ω at room temp. Check to make sure the fan shaft is not rubbing on the oven liner. • Check Door Switch. – 21 – Key Panel Test The key panel (control panel) and Electronic Range Control (ERC) are separate components and must be tested individually. The key panel is connected to the ERC by a ribbon connector. The ERC will sound a tone when any of the pads are depressed except for the +/- pads or number pads (unless another pad is pressed first). To help isolate a problem to either the ERC or key panel, depress each pad on the key panel followed by the Clear / Off pad and observe the following: • Bake, Broil, Clean, Timer, Clock, Convection, Warm, and Cook Time Pads - Audible tone plus display showing mode of operation selected. • Clear / Off - Audible tone and display shows time of day. • Oven Light - Oven light turns on - Audible tone and relay click. • Temp, Hour, Min, +/- or Number Pads - No audible tone. Can only be used after another function pad has been selected. If some of the pads work and some don’t, the problem is probably with the key panel. To verify that the key panel is the problem for Membrane Control Models, check the connector for proper insertion of the ribbon cable and perform the Ohmeter Test. Note: See special instructions for Glass Touch Models Only, page 25. – 22 – Ribbon Cable Connections Ohmmeter Test Note: The Ohmmeter Test can be performed on Membrane Control Models ONLY. Glass Touch Models should read infinitely high resistance between ALL pins. If some of the pads work and some don’t, the problem is probably the key panel. To verify that the key panel is the problem, perform the Ohmmeter Test. If the ohmmeter reads infinite ohms when depressing the pad, or shows less than 1 MEG OHM without depressing the pad, the key panel is bad. The ohmmeter should read under 300 Ω when pressing a pad. Note: See special instructions for Glass Touch Models, page 25. Note: Replacement touch pads come as part of the control panel. Note: Conductors are not all on the same side. Model JKP28 and JTP28 Models JT912 FUNCTION 1 2 3 4 5 6 7 8 9 0 Short FUNCTION BAKE BROIL CLEAN OVEN LIGHT COOKING TIME DELAY START TIME KITCHEN TIMER CLOCK CLEAR/OFF START UP TEMP DN TEMP UP HOUR DN HOUR UP MIN DN MIN HP DIGI MEMBRANE PINS 3 to 9 4 to 9 3 to 11 4 to 11 4 to 6 3 to 7 4 to 7 3 to 10 4 to 10 4 to 5 1 to 11 2 to 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 HP DIGI FUNCTION MEMBRANE PINS Bake 1 to 8 Broil 2 to 5 Clean 2 to 9 Oven Light 3 to 6 Cooking Time 2 to 8 Delay Start Time 1 to 6 Kitchen Timer 2 to 6 Clock 1 to 5 Clear/Off 2 to 11 Start 2 to 7 Conv. Bake 4 to 8 Conv. Roast 3 to 8 Probe 2 to 10 Proofing 1 to 10 Warm 1 to 9 Set the ohmmeter on the scale that reads approximately 500 Ω. Connect leads to the ribbon cable as indicated in the chart for each function. Depress the function pad. Meter should read less than infinity ohms if the switch contact is working. CONDUCTORS Ohmmeter Test 1 12 to 14 2 Set ohmmeter on high 3 11 to 14 scale. Connect leads to 4 9 to 14 ribbon cable as 5 9 to 13 indicated in chart for 6 11 to 13 7 each function. Press 8 12 to 13 function pad. Meter 9 10 to 14 should read less than 10 10 to 13 11 5000Ω if the switch 3 to 4 12 contact is working. 13 1 to 2 14 6 to 13 6 to 14 7 to 13 NOTE: Replacement touch pads come as 7 to 14 part of the control panel assembly. 8 to 13 8 to 14 GLASS TOUCH MODELS Models JKP20, JCKP20, and JTP20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Function Bake Broil Oven Light Cooking Time Delay Start Time Kitchen Timer Clock Clear/Off Clean Start Up Temp Dn Temp Conductors 12 to 14 11 to 14 9 to 13 11 to 13 12 to ro 13 10 to 14 10 to 13 3 to 4 9 to 14 1 to 2 6 to 13 6 to 14 Model JKP48 and JTP48 NOTE: Replacement touch pads come as part of the Control Panel. Up Hour Dn Hour UP Min Dn Min 7 to 13 7 to 14 8 to 13 8 to 14 Models JKS06 and JCKS06 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Function Bake Broil Oven Light Cooking Time Delay Start Time Kitchen Timer Clock Clear/Off Start Up Temp Dn Temp Conductors 12 to 14 11 to 14 9 to 13 11 to 13 12 to ro 13 10 to 14 10 to 13 3 to 4 1 to 2 6 to 13 6 to 14 NOTE: Replacement t come as part of the Con Up Hour Dn Hour UP Min Dn Min 7 to 13 7 to 14 8 to 13 8 to 14 – 23 – FUNCTION Bake Broil Clean Oven Light Cooking Time Delay Start Time Kitchen Timer Clock Clear/Off Start Up Temp Dn Temp Up Hour Dn Hour UP Min Dn Min Short DD SLEW MEMBRANE UPPER PINS 2 to 14 2 to 13 3 to 14 3 to 13 1 to 13 1 to 14 4 to 13 4 to 14 15 to 19 16 to 19 6 to 14 5 to 14 6 to 13 5 to 13 6 to 12 5 to 12 7 to 12 DD SLEW MEMBRANE LOWER PINS 10 to 14 10 to 13 11 to 14 11 to 13 9 to 13 9 to 14 ------------------17 to 19 18 to 19 8 to 14 8 to 12 ------------------------------------- Ohmmeter Test continued Model JT952 Model JKP86 without pressing the pad, the key panel is bad. NOTE: Replacement touch pads come as part of the Control panel. Function Bake Broil Oven Light Cooking Time Delay Start Time Kitchen Timer Clock Clear/Off 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Pins 11 to 13 10 to 13 11 to 14 12 to 10 11 to 12 9 to 13 9 to 12 3 to 4 Start 1 2 3 4 5 6 7 8 9 0 1 to 2 14 to 9 8 to 14 5to 13 5 to 12 6 to 13 6 to 12 7 to 14 7 to 12 7 to 13 10 to 14 UPPER OVEN CONDUCTOR FUNCTION BAKE 5–10 BROIL 4–10 CONV. BAKE 6–10 CONV. ROAST 2–11 COOKING TIME 5–11 DELAY START TIME 1–10 CLEAN 3–11 OVEN LIGHT 1–11 START 2–10 CLEAR 2–13 COMMON FUNCTIONS Timer 2–12 5 6–13 Clock 4–11 6 4–9 1 3–13 7 5–9 2 4–12 8 6–12 3 5–12 9 3–12 4 4–13 0 5–13 Digit pad type only Short 1–13 7–5 2–14 Models JT965 and JTP86 FUNCTION PROBE 1 2 3 4 5 6 7 8 9 0 CONDUCTORS 3 to 4 1 to 4 2 to 11 1 to 11 1 to 10 3 to 10 1 to 9 3 to 9 13 to 14 12 to 14 CONDUCTORS 3 to 11 3 to 6 3 to 5 3 to 8 3 to 7 1 to 6 1 to 5 1 to 8 2 to 6 2 to 5 2 to 8 Ohmmeter Test Set ohmmeter on high scale. Connect leads to ribbon cable as indicated in chart for each function. Press function pad. Meter should read less than 5000Ω if the switch contact is working. NOTE: Flat cable conductors are on either side, but not both sides. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 FUNCTION BAKE BROIL CLEAN OVEN LIGHT COOKING TIME DELAY START TIME KITCHEN TIMER CLOCK CLEAR/OFF START NOTE: Replacement touch pads come as part of the control panel. – 24 – LOWER OVEN CONDUCTOR 4–8 3–9 — — 3–8 1–9 2–8 6–9 2–9 5–14 NOTE: Conductors are on either side but not on both. 5) If steps 2 through 4 do not occur as described, repeat the process. Glass Touch Models ONLY Touch Control Check the touch control panel for delamination to make sure the touch board is not separating from the glass. Next, check to make sure the resistance is infinitely high between ALL pins. Any impedance implies a faulty touch control. Attention: The new glass touch models maintain a constant exchange of information between the touch control and the main board through a ribbon cable. These signals have an upper and lower value limit for the ERC to interpret them correctly. Any interruption to this connection will break the continuity, and possibly push the parameters outside the limits. This will issue an F0 fault code, and cause the controls to not function. When any service is performed that requires moving, or removing, the touch control or main board, the glass touch parameters must be set. Setting Touch Control Parameters Note: After installing the control, the glass touch parameters must be set. If they are not set, the control will not operate. To set these parameters on a new part installation: 1) Reassemble the control panel and return the oven to its normal installation. 2) Reset circuit breaker to apply power to the oven. The control will briefly display all LED segments, briefly display “LOC REF,” then display all segments again for 30 seconds, and finally display “LOC REF” continuously. After this sequence is completed, proceed to step 3. 3) For digital keypads, press the “6” and “8” keys simultaneously. For slew keypads, press the “Hour Down” and “Minute Up” keys simultaneously. 4) The control will then display the time of day and operate. 6) Check the control for operation, especially the “Clear/Off” and/or “Cancel” keys. Note: If for any reason the control panel is opened, or if the new control still does not operate as described above, complete the following steps: 1) Press the “Bake” and “Broil” keys simultaneously. 2) For digital keypads, press the “9” and “0” keys simultaneously for 5 seconds. For slew keypads, press the “Hour Down” and “Minute Down” keys simultaneously for 5 seconds. 3) Wait approximately 20 seconds after the time of day is displayed. 4) For digital keypads, press the “1” and “5” keys simultaneously. For slew keypads, press the “Temp Up” and “Minute Up” keys simultaneously. 5) The control will briefly go blank,briefly display all LED segments, briefly display “LOC REF,” then display all segments for 30 seconds, and finally display “LOC REF.” 6) For digital keypads, press the “6” and “8” keys simultaneously. For slew keypads, press the “Hour Down” and “Minute Up” keys simultaneously. 7) The control will then display the time of day and operate. 8) Check the control for operation, especially the “Clear/Off” and/or “Cancel” keys. Steps to Follow if the Control NOT Replaced Step Key presses (Digi-pad) Key presses (Slew -pad) Action 1 Bake & Broil Bake & Broil Enter SF 2 9&0 Hour Down & Minute Down Reset Control Steps to Follow if the Control IS Replaced Step Key presses (Digi-pad) Key presses (Slew -pad) Action 4 1&5 Temp Up & Minute Up Reset LOCK REF 3 6&8 Hour Down & Minute Up Acknowledge LOCK REF 6 6&8 Hour Down & Minute Up Acknowledge LOCK REF – 25 – ERC Failure Codes The oven may stop operating but not give an F-code on the display immediately. F-codes are stored in nonvolatile EEPROM. After 2 identical faults occur consecutively, most F-codes will be displayed (some are never displayed). If displayed, they can be recalled by pressing together: 1. TIMER, 2. CLOCK, and 3. MIN DOWN (or 9). While displayed, pressing MIN UP or 8 and HR DOWN or 6 together will clear them. A fault must exist continuously for 5 minutes before an F-code is recorded (F2, F8 are sooner). Models JKP28, JTP28, JKS06, JCKS06, JKP20, JCKP20, and JTP20 FAILURE MEANING CODE Shorted OFF key F0 CORRECTION Determine if problem is with Key Panel or Control by disconnecting ribbon cable and measuring flat cable 3 to 4. Should be to probe side with conductor. Should be 125–1750 ohms while pressing OFF key. F2 Oven temperature inside oven cavity as measured by sensor over 650°F unlatched or 915°F latched • Welded relay contacts • Airflow to rear of unit • High resistance in oven sensor leads/connectors (especially at sensor in rear) F3 Open oven sensor (over 3000 ohms) • Disconnect power. Disconnect sensor harness from control. Measure sensor resistance (white leads) to be ~1080 ohms at room temperature with 2 ohms per deg change. • Look for damaged harness terminals if not a bad sensor. F4 Shorted oven sensor (under 950 ohms) • Disconnect power. Disconnect sensor harness from control. Measure sensor resistance (white leads) to be ~1080 ohms at room temperature with 2 ohms per deg change. • Separate sensor from harness to determine fault. F5 Sensor Circuit supervisor failure Replace Control. F7 Shorted matrix or START key Determine if problem is with Key Panel or Control by disconnecting flat cable and measuring cable pins using pinout chart. Allow up to 1000 ohms when pressing a key. F8 EEPROM data shift failure If repeated, replace control. F9 Cooling fan stall or other cause of open thermal switches in yellow or blue latch leads Suspect cooling fan (between ovens) or airflow. – 26 – Models JCK915, JCT915, JK915, JT915, JK955, JT955, ZEK938, ZET938, ZEK958, and ZET958 FAILURE CODE F0 CORRECTION MEANING Shorted OFF key F2 Oven temperature 1. Inside oven cavity as measured by sensor over 650°F unlatched or 915°F latched 2. Cooling fan stalls while oven above 650°F—open thermal switch in yellow leads Determine if problem is with Key Panel or Control by disconnecting ribbon cable and measuring flat cable pins 13–14. Should be open. Should be 100– <300 Ω while pressing OFFOFF key. key. 150 ohms while pressing • Welded relay contacts • Cooling fan stalled or blocked • Airflow to rear of unit • High resistance in oven sensor leads/ connectors (especially at sensor in rear) F3 Open oven sensor (Over 2900 ohms) • Disconnect power. Disconnect sensor harness from control. Measure sensor resistance (white leads) to be ~1080 ohms at room temperature with 2 ohms per degree change. • Look for damaged harness terminals if not a bad sensor. F4 Shorted oven sensor (under 950 ohms) • Disconnect power. Disconnect sensor harness from control. Measure sensor resistance (white leads) to be ~1080 ohms at room temperature with 2 ohms per degree change. • Separate sensor from harness to determine fault. F5 Sensor circuit supervisor failure Replace control. F7 Shorted matrix or START key Determine if problem is with Key Panel or Control by disconnecting ribbon cable and power up control. If no F code, problem is with key circuit. F8 EEPROM data shift failure If repeated, replace control. F9 Cooling fan stalls while oven above 650°F—open thermal switch in yellow or blue latch leads. switch in yellow leads Cooling fan or airflow to control area. Model JT912 FAILURE CODE MEANING -F0- Shorted OFF key or open short. CORRECTION Determine if problem is with Key Panel or Control by disconnecting ribbon cable and measuring flat cable pins 2 - 11. Should be open. Should be 100–150 <300 Ω while pressing 13–14. ohms while OFF key. OFF key. pressing -F2- Over temperature • Welded relay contacts • Cooling fan stalled or blocked 1. Inside oven cavity as measured by • Airflow to rear of unit sensor over 650°F unlatched or 915°F • High resistance in oven sensor leads/ latched, or connectors (especially at sensor in rear) 2. Cooling fan stalls while oven above 650°F—open thermal switch in yellow leads -F3- Open oven sensor • Disconnect power. Disconnect sensor harness from control. Measure sensor resistance (white leads) to be (over 2900 ohms) -1080 ohms at room temperature with 2 ohms per degree change. • Look for damage harness terminials if not a bad sensor. -F4- Shorted oven sensor (under 950 ohms) • Disconnect power. Disconnect sensor harness from control. Measure sensor resistance (white leads) to be -1080 ohms at room temperature with 2 ohms per degree change. • Separate sensor from harness to determine fault. -F7- Shorted matrix or START key Determine if problem is with Key Panel or Control by disconnecting ribbon cable and measuring flat cable using pinout chart. Allow up to 1000 ohms when pressing a key. -F8- EEPROM data shift failure If repeated, replace control. -F9- Cooling fan stalls while oven above 650°F—open thermal switch in blue leads. yellow or leads Cooling fan or airflow to control area. -FF- Loss of latch motor safety circuit Replace control. – 27 – Model JT952 FAILURE CODE MEANING -F0- Shorted OFF key or open short. CORRECTION Determine if problem is with Key Panel or Control by disconnecting ribbon cable and measuring flat cable pins 5 - 14. Should be open. Should be 100–150 <300 Ω while pressing 13–14. ohms while OFF key. OFF key. pressing -F2- Over temperature • Welded relay contacts • Cooling fan stalled or blocked 1. Inside oven cavity as measured by • Airflow to rear of unit sensor over 650°F unlatched or 915°F • High resistance in oven sensor leads/ latched, or connectors (especially at sensor in rear) 2. Cooling fan stalls while oven above 650°F—open thermal switch in yellow leads -F3- Open oven sensor • Disconnect power. Disconnect sensor harness from control. Measure sensor resistance (white leads) to be (over 2900 ohms) -1080 ohms at room temperature with 2 ohms per degree change. • Look for damage harness terminials if not a bad sensor. -F4- Shorted oven sensor (under 950 ohms) • Disconnect power. Disconnect sensor harness from control. Measure sensor resistance (white leads) to be -1080 ohms at room temperature with 2 ohms per degree change. • Separate sensor from harness to determine fault. -F7- Shorted matrix or START key Determine if problem is with Key Panel or Control by disconnecting ribbon cable and measuring flat cable using pinout chart. Allow up to 1000 ohms when pressing a key. -F8- EEPROM data shift failure If repeated, replace control. -F9- Cooling fan stalls while oven above 650°F—open thermal switch in blue leads. yellow or leads Cooling fan or airflow to control area. -FF- Loss of latch motor safety circuit Replace control. Models JT965 and JTP86 FAILURE CODE MEANING -F0- Shorted OFF key or open short. CORRECTION Determine if problem is with Key Panel or Control by disconnecting ribbon cable and measuring flat cable pins 13-14. Should be open. Should be 100–150 <300 Ω while pressing 13–14. ohms while OFF key. OFF key. pressing -F2- Over temperature • Welded relay contacts • Cooling fan stalled or blocked 1. Inside oven cavity as measured by • Airflow to rear of unit sensor over 650°F unlatched or 915°F • High resistance in oven sensor leads/ latched, or connectors (especially at sensor in rear) 2. Cooling fan stalls while oven above 650°F—open thermal switch in yellow leads -F3- Open oven sensor • Disconnect power. Disconnect sensor harness from control. Measure sensor resistance (white leads) to be (over 2900 ohms) -1080 ohms at room temperature with 2 ohms per degree change. • Look for damage harness terminials if not a bad sensor. -F4- Shorted oven sensor (under 950 ohms) • Disconnect power. Disconnect sensor harness from control. Measure sensor resistance (white leads) to be -1080 ohms at room temperature with 2 ohms per degree change. • Separate sensor from harness to determine fault. -F7- Shorted matrix or START key Determine if problem is with Key Panel or Control by disconnecting ribbon cable and measuring flat cable using pinout chart. Allow up to 1000 ohms when pressing a key. -F8- EEPROM data shift failure If repeated, replace control. -F9- Cooling fan stalls while oven above 650°F—open thermal switch in blue leads. yellow or leads Cooling fan or airflow to control area. -FF- Loss of latch motor safety circuit Replace control. – 28 – Model JKP86 FAILURE CODE MEANING -F0Stuck key pad -F7may mean relay is turned on. CORRECTION Determine if problem is with the Key Panel or Control by: 1. Pushing CLEAR/OFF pad, 2. Disconnecting Ribbon Cable from control and waiting at least 3 minutes to see if Code recurs. • If code recurs, problem is in the control. Replace control. • If code does not recur, problem is with the Key Panel. -F2- Indicates that oven is over temperature in one of the following modes within either a cooking or clean mode of operation. • Control senses oven temperature above 615°F with the door circuit in the unlock mode. • Control senses oven temperature above 915°F with the door in the door locked mode. • Look for welded relay contacts. (Heating elements on in off mode.) • Look for high resistance in the sensor circuit due to high contact resistance (poor terminal crimp, deformed terminals, loose connection inside sensor tube) or intermittent solder joint. • Electrical noise interference in the sensor circuit (ham radio, cordless phone, etc.). -F3-F4- Open or shorted sensor (circuit). Could be a result of contamination on terminals or pinched wire in sensor circuit, cold solder joint on control. • Disconnect power to range. Disconnect sensor connector from control. • Measure sensor resistance at control connector (take care not to damage terminals). Should read 1100Ω at room ambient (approx. 72°F). • Measure each sensor lead from connector block to ground. If shorted, look for pinched or cut wire in sensor circuit. • Check connector terminals – Look for deformed or corrosion on terminals. Repair or replace. • If all above is OK, replace control. -FF- Loss of door motor safety circuit. Replace control. Models JTP48 and JKP48 FAILURE MEANING CODE Shorted OFF key F0 CORRECTION Determine if problem is with Key Panel or Control by disconnecting ribbon cable and measuring flat cable pins 7–12. Should be to probe side with conductor. Should be 125–1750 ohms while pressing OFF key. F2 Oven temperature inside oven cavity as measured by sensor over 650°F unlatched or 915°F latched F3 Open oven sensor (over 3000 ohms) • Disconnect power. Disconnect sensor harness from control. Measure sensor resistance (white leads) to be -1080 ohms at room temperature with 2 ohms per degree change. • Look for damaged harness terminials if not a bad sensor. F4 Shorted oven sensor (under 950 ohms) • Disconnect power. Disconnect sensor harness from control. Measure sensor resistance (white leads) to be ~1080 ohms at room temperature with 2 ohms per degree change. • Separate sensor from harness to determine fault. F5 Sensor circuit supervisor failure Replace control. F7 Shorted matrix or START key Determine if problem is with Key Panel or Control by disconnecting flat cable and measuring cable pins using pinout chart. Allow up to 1000 ohms when pressing a key. • Welded relay contacts • Airflow to rear of unit • High resistance in oven sensor leads/ connectors (especially at sensor in rear) F8 EEPROM data shift failure If repeated, replace control. F9 Cooling fan stalls or other cause of open thermal switches in yellow or blue latch leads Suspect cooling fan (between ovens) or airflow. – 29 – Auto RecipeTM Conversion (convection models) converts baking temperatures to convection baking temperatures. Press Conv Bake 1 Rack or Conv Bake pad. The display will show CON OFF. Press Conv Bake 1 Rack or Conv Bake pad again and display will show CON ON. • Special Functions The control has a section that can be entered to change how the control will work. To enter this section, press and hold BAKE and BROIL pads for 2 seconds. SF appears in the display. Select the area to change. When the change has been made, press START to return to Time of Day. • End-of-Cycle Tone - Press TIMER pad. Display shows Con Beep when control is set for Continuous End-of-Cycle Tone or Beep when set for Noncontinuous. • °F or °C - Press Broil pad. Display will show either F (Fahrenheit) or C (Celsius). Press Broil pad again to change. • 12 hour, 24 hour, or blank out Time of Day Clock - Press Clock pad. Display will show 12 hr, 24 hr, OFF for blank clock. Press again to change. • Cook & Hold (used only with Time Bake or Delay Bake functions) - Press Cooking Time pad. Display will show either Hld On or Hld Off. Press again to change. • • • • Oven Sensor and Door Switch Ohmmeter Test See Motorized Door Lock Operation, page 34, for door switch function explanation. 12-hour shutdown comes set to shut down after 12 hours of continuous operations; this can be eliminated - Press Delay Start pad. Display will show No Shdn. To turn back on, press Delay Start pad again and display will show Sabbath; press again and display will show 12 Shdn. Disconnect power to range. Make resistance measurement from side of sensor and lock switch connector with exposed terminals disconnected from control. Models ZEK958, ZET958, JK955, and JT955 CIRCUIT TERMINALS UPPER OVEN Oven Sensor 6 to 8 Door Unlatched 3 to 5 4 to 5 Door Latched 4 to 5 3 to 5 LOWER OVEN 3 to 4 6 to 8 6 to 7 6 to 7 6 to 8 OHMS *1100Ω@Rm Temp. 0Ω Open 0Ω Open Models ZEK938, JCK915, JTP86, JK915 and JT965 Sabbath Mode (GE models only) disables all but Bake and Timed Bake, disables beeps, overrides 12-hour shutdown, and puts symbols on red display during bake. Access by pressing Delay Start pad until display shows Sabbath. Exit by pressing Delay Start pad until No Shdn or 12 Shdn shows. Sales Mode (special feature added for sales floor demonstration) - Press Clock and Timer pads at the same time. Display will start to cycle through the different modes of operation. Control Lockout makes all keys inactive when the control is locked. Press the 9 & 0 pad or down arrow time slew key for 3 seconds. Display will show Loc On. To unlock the controls, press the 9 & 0 pad or down arrow time slew key for 3 seconds. Display will show Loc Off. The display will show Loc On if a pad is pressed while the control is locked. CIRCUIT Oven Sensor TERMINALS OHMS 6 to 8 1100Ω @ Rm Temp.* 2562Ω @ 825°F Door Unlatched 3 to 5 0Ω 4 to 5 open Door Latched 4 to 5 0Ω 3 to 5 open Model JKP28, JTP28, JTP20, and JKP28 CIRCUIT Oven Sensor TERMINALS 4J1to4 6to 6 Door Unlatched 1J1to1 3to 3 2J1to2 3to 3 2J1to2 3to 3 1J1to1 3to 3 Door Latched OHMS *1100Ω@Rm Temp. 2562Ω@ 825°F . Clean 0Ω open 0Ω open * If abnormal reading is observed, remove sensor from oven and check at disconnect block. Wiggle leads while checking resistance. If more than 10Ω fluctuation in resistance occurs, replace sensor. – 30 – Model JKP86 CIRCUIT Oven Sensor Sensor and Lock Switch Connectors TERMINALS Door Unlatched Common-unlock Common-lock Door Latched Common-lock Common-unlock Models ZET958, JK955, JT952, JT955, JKP48, JKT48, and JTP48 OHMS *1100Ω@Rm Temp. 2562Ω@ 825°F Clean 0Ω Open 0Ω Open LOW TEMP THERMAL SW. UPPER OVEN SENSOR AND LOCK SWITCH CONNECTOR Models JTP48 LOCK SW. #1 (ON SOME MODELS) MEAT PROBE 30K-50K @ rm CONTROL CONNECTOR 12 PLUG 3 4 5 6 7 8 LOCK SW. #2 UNLOCK HIGH TEMP THERMAL SW. OVEN SENSOR 1100 @ RM. TEMP 2562 @ CLEAN TEMP LOWER OVEN SENSOR AND LOCK SWITCH CONNECTOR CIRCUIT TERMINALS UPPER OVEN Oven Sensor 6 to 8 Door Unlatched 3 to 5 4 to 5 Door Latched 4 to 5 3 to 5 OHMS SENSOR 1100 @ RM 2562 @ 825 F 1 2 CONTROL 3 CONNECTOR 4 PLUG 5 6 7 8 LOWER OVEN 1 to 2 1100Ω @ Rm Temp.* 4 to 6 0Ω 4 to 5 Open 4 to 5 0Ω 4 to 6 Open LOCK SW 1 LOCK LOCK SW 2 UNLOCK HIGH TEMP THERMAL SW. LOW TEMP THERMAL SW. MEAT PROBE 30K-50K @ rm (ON SOME MODELS) Model JKP86 LOW TEMP THERMAL SW. Models ZET938, JCT915, JT915, and JT912 9 Blue Orange Yel/Blk CIRCUIT Oven Sensor TERMINALS OHMS 6 to 8 1100Ω @ Rm Temp. 2650Ω @ 865°F Door Unlatched 3 to 5 0Ω 4 to 5 open Door Latched 4 to 5 0Ω 3 to 5 open Lock SW. 1 Unlock SW. 2 8 7 Control Connector Plug HIGH TEMP THERMAL SW. Sensor Connector at Unit Rear Sensor 1000 @RM 2562 @825ûF Models JKP28, JKP20, and JKCP20 Models JKS06 and JCKS06 SENSOR CONNECTOR CIRCUIT Oven Sensor TERMINALS 4 to 6 6 SENSOR 1100 @ ROOM TEMP. OHMS *1100Ω@Rm Temp. 4 3 DOOR LATCH OUTPUT -25 VDC AT ALL TIMES MEASURED TO GROUND 2 DOOR LATCH INPUT 1 DOOR UNLATCHED INPUT HIGH TEMP THERMAL SW. LOCK SW. 1 * If abnormal reading is observed, remove sensor from oven and check at disconnect block. Wiggle leads while checking resistance. If more than 10Ω fluctuation in resistance occurs, replace sensor. OVEN SENSOR CIRCUIT PINS 4 & 6 LOCK SW. 2 LOW TEMP THERMAL SW. Models ZEK938, ZET938, ZEK958, JTP86, JCK915, JCT915, JK915, JT915, and JT912 OVEN SENSOR AND LOCK SWITCH CONNECTOR 1 2 3 4 5 6 7 8 – 31 – MEAT PROBE BU O Y W LOW TEMP THERMAL SW. UNLOCK LOCK SW. #1 30K-50K @m W HIGH TEMP THERMAL SW. OVEN SENSOR 1100 @ RM. TEMP 2582 @ CLEAN TEMP Meat Probe Not On All Models Models JT912, JT952, JT915, JT955,JK915, and JK955 Oven Circuits Note: Bake and broil units cannot be on at the same time. L1 SPDT Bake and Time Bake Normally Closed Bake and Broil units operate sequentially during Preheat. Broil unit is on approximately 25% of the time during the balance of the Bake operation,with approximately 1 minute of dead time between units. Normally Open SPDT Normally Closed Normally Open Normally Open SPST Clean Broil unit is only on during the first 30 minutes or until oven reaches 750 °F. During the balance of the Clean operation, the oven will cycle between the bake and broil units, with 1 second of dead time between units while calling for heat. Convection Heater Bake Heater SPST Convection fan not running See page 36 for troubleshooting the convection fan assembly. Broil Heater Normally Open L2 Models JKP28, JTP28, JKP20, JCKP20, JTP20, JKP48, and JTP48 Set Point Table – 32 – Model JT965 Oven Calibration BAKE/TIME BAKE/CLEAN "L-1" "L-2" BAKE DLB BAKE-2 14.2A 2700 W/21 BROIL BROIL-2 L1-2 16.6A 16.6A 3600 W/15.5 BROIL & CLEAN "L-1" "L-2" BROIL L1-2 16.6A DLB BROIL-2 14.2A 3600 W/15.5 CONVECTION BAKE L2 L1 BROIL BAKE NC NC CONV BAKE 2500W 22 NO N RY9 CW DOOR SW CCW CONV FAN M CAPACITOR CONVECTION ROAST 240V. L1 L1-1 Testing has shown that this oven has the best cooking performance at a control setting of 350 °F (177 °C) when the AVERAGE center oven temperature is between 340 °F and 380 °F (171 °C and 193 °C), depending on model. Customers may change the average center oven temperature by +/- 35 °F (+/- 20 °C) to satisfy their own cooking needs. This change will effect only the Bake mode. BR-1 To change: • Press and hold Bake & Broil pads until SF appears in display. • Press Bake pad to enter oven calibration mode (separate for upper and lower). “00” or a number between +35 °F and -35 °F (+20 °C and -20 °C) will be displayed. • Press number pads (depending on model) to change average oven temperature. (Use Bake pad to switch between + or -settings, if using digit pads.) or • Press Arrow pads to change average oven temperature. • Press START to return to Time of Day. L2 BROIL 15.8 3600W 16 N RY9 CW DOOR SW CCW M CONV FAN CAPACITOR Models JKP86 and JTP86 "L-1" BAKE/TIME BAKE/CLEAN "L-2" BAKE BAKE-2 DLB 14.2A 2700 W/21 BROIL L1-2 16.6A "L-1" BROIL-2 16.6A 3600 W/15.5 BROIL & CLEAN "L-2" BROIL L1-2 16.6A DLB BROIL-2 14.2A 3600 W/15.5 – 33 – Motorized Door Lock Top Oven The motorized door lock assembly is located above the oven. The assembly consists of a lock motor cam and switch assembly, lock hook, heat barrier, and mounting plate. Motorized Door Lock Access to this assembly, for single and upper ovens, is behind the control panel. For lower ovens, access is behind the trim cover between the 2 ovens. 2 Screws Motorized Door Lock Operation The lock motor is energized when the control is set for Clean and Clean Time selected. The relay contact will close and complete the circuit that supplies the voltage to the lock motor. (See table for relay identification.) 2 Screws Monogram Lower Oven Models, Single Oven Relay JKP20, JKP28, JCKP20,JTP20, JTP28, JTP86, and JT965 K1 JK915, JCK915, JT912, JT915, JCT915, ZEK938, and ZET938 RY1 2 Screws Lower Oven Relay Upper Lower Models, Double Oven Lower Oven JK955, JT952, JT955, ZEK958, and ZET958 JKP48 AND JTP48 K7 K8 K500 K501 Note: The display of the Control will flash LOCK if the door switch is in the C (common) to NC LOCK SW. CIRCUIT SENSOR AND LOCK SWITCH CONNECTORS LOCK LOCK SW. CIRCUIT SENSOR AND LOCK SWITCH CONNECTORS LOCK 8 UNLOCK HIGH TEMP THERMAL SW. LOW TEMP THERMAL SW. 6 5 4 3 (normally closed) position (Door open). Closing the door completes the circuit through the door 8 DOOR LATCH OUTPUT PIN -25VDC AT ALL TIMES MEASURED TO GROUND UNLOCK HIGH TEMP THERMAL SW. DOOR UNLATCHED INPUT PIN LOW TEMP THERMAL SW. LOCKED 6 5 4 3 DOOR LATCH OUTPUT PIN -25VDC AT ALL TIMES MEASURED TO GROUND DOOR UNLATCHED INPUT PIN Lock Motor UNLOCKED DOOR LOCKING OR UNLOCKING LOCK RELAY L C * MDL LOCK MOTOR Lock Switch DOOR N SWITCH NO C NC Unlock Switch ALL OTHER MODES WITH DOOR CLOSED LOCK RELAY L C * MDL LOCK MOTOR DOOR SWITCH NO C N Lock Hook NC *CN-01-4 used on JT965 and JTP86 – 34 – opening during Clean operation. switch, C to NO (normally open) and enables the power to be delivered to the door lock. The words LOCKED will flash on and off in the display while the lock motor is in motion. When the door is locked the words LOCKED remains illuminated in the display. The cam on the motor performs two functions: 2. Operates the lock switches that tell the control if the door is unlocked or locked and ready for Clean operation. Note: When door is either being locked or unlocked, both lock switches will be in the open position. 1. Positions the lock hook in the door to prevent Oven Thermal Switch Note: Oven thermal switch is used only on the 27-in. wall oven models. A self-resetting, disc-type thermal cutout switch is mounted to the rear of the oven. The switch will open L2 to the heating elements in the event of an overtemperature condition. Single, lower oven, and microwave/oven combination switch opens at 284 °F (140 °C) and closes at 254 °F (123 °C). Upper oven switch opens at 302 °F (150 °C) and closes at 272 °F (133 °C). Thermal Cutout Switch There is no indication to the customer when the switch opens or closes. Note: Oven must be removed from installation for access to the thermal cutout switch. Lock Thermal Switch The thermal switches are located in the component compartment (see photo). The lock thermal switch circuit is in the normally closed position. There are two thermal limit switches. One is for thermal protection during selfclean mode (located in the yellow neutral wire of the door lock circuit). It opens between 240 °F (116 °C) and 365 °F (185 °C), and closes between 190 °F (88 °C) and 293 °F (145 °C), depending on model. Door Lock Thermal Switch The other thermal switch is for sensing cooling fan operation during non-selfclean modes only (located in unlock switch side of door lock motor circuit). It opens between 176 °F (80 °C) and 212 °F (100 °C) and closes between 149 °F (65 °C) and 185 °F (85 °C), depending on model. If the thermal switch opens in any mode of operation, the control will go to -F9- failure code. When this condition exists, check the fan operation (look for obstructions) and inspect oven installation (make sure grill areas are not blocked), oven insulation, and lock circuit. – 35 – Lower Oven Door Lock Thermal Switch Convection Bake Element and Fan Assembly OVEN INSULATION For more even baking, the new convection fan rotates in both directions depending on mode (see table). Convection Mode Counter-Clockw ise Rotation Time Rest Time Betw een Directions Clockw ise Rotation Time Convection Roast ONLY Counter-Clockwise NONE NONE Convection Multi-Rack 40 Seconds 10 Seconds 20 Seconds Convection Single Rack 3 Minutess 10 Seconds 3 Minutes 1 Minute 10 Minutes 1 Minute Proof CONV. FAN MTG. SCREWS (3) OUTER BACK PANEL OVEN LINER CONV. FAN FAN BLADE NUT COLLAR MTG. SHAFT SCREWS (4) MOUNTING SCREWS FAN (3) BLADE To remove convection bake element: The convection bake element and fan assembly are located on the back wall of the oven liner behind the panel with the screen in the center. Remove 3 screws mounting the element to the back wall and pull forward. Disconnect the wires. To access convection bake element: To service fan: 1. Disconnect the power to range; remove the oven door and the oven racks. Note: Convection fan blade nut has left-handed threads. 2. Remove 4 screws from the mounting panel (2 on each side) and pull forward. Fan blade can be replaced from inside oven. Oven must be removed from installation to access convection fan motor. Troubleshooting: Convection fan not running. Make the following checks: Assumptions : 1. Checked relays are providing corrected voltage outputs. 2. Control Compartment connectors are connected properly. 3. Capacitor will fail as an open or short. Point 1 CW Windings Point 2 CCW Windings Point 3 Conv Fan Neutral No Power Applied Possible Failure Modes Pt 1 to 3 Point 1 (RED) Measure Resistance Pt 2 to 3 Pt 1 to 2 Conv. Fan CW winding Open Infinite n/a n/a Conv. Fan CCW winding Open n/a Infinite n/a Capacitor Short n/a n/a 0 Power Applied Possible Failure Modes Capacitor Open Pt 1 to 3 Measure Voltage Pt 2 to 3 Pt 1 to 2 = Pt 2 to 3 = Pt 1 to 3 n/a – 36 – Point 3 (BLUE) Point 2 (GRAY) Note: Oven must be removed from installation for access to the convection motor shown above. Refer to the schematic in the back of this manual for circuitry for your specific model. Schematics and Wiring Diagrams Models JCK915, JK915, and ZEK938 Schematic – 37 – Models JT952, JT955, and ZET958 Schematic – 38 – Models JK955 and ZEK958 Schematic – 39 – Model JTP20 Schematic – 40 – Models JT912, JTC915, JT915, and ZET938 Schematic – 41 – Models JCKP20, and JKP20 Schematic – 42 – Models JCKS06 and JKS06 Schematic – 43 – Model JTP28 Schematic – 44 – Model JKP28 Schematic – 45 – Models JKP48 and JTP48 Schematic – 46 – Model JT965 Schematic – 47 – Model JTP86 Schematic – 48 – Model JKP86 Schematic 2295152P001 – 49 –
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