HD2P 9KFP

User Manual: Pdf HD2P-9KFP

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1-Safety
2-DESCRIPTION
3-UNpacking & setup
4 SPECIFICATIONS
5-FLOOR Requirements
6-INSTALLATION Instructions
7-OPERATION instructions
8-MAINTENANCE
9-TROUBLESHOOTING
10-Owner/Employer Responsibilities
11-DIAGRAMS (FIG. 1-9)

INSTALLATION, OPERATION

& MAINTENANCE MANUAL

FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE MACHINE WILL

FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE.

FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY

RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE. KEEP THIS MANUAL IN A

SAFE DRY PLACE FOR FUTURE REFERENCE.

MODELS:

HD2P-9KFP

9,000 LB CAPACITY 2 POST LIFT

PO Box 7069 Greenwood, IN 46142

1.888.908-4826 FAX (317) 215.2770

www.titanlifts.com

TITAN MARKETING, LLC

To Our Valued Customers:

Thank you for purchasing a Titan Lifts® product. We hope this high quality equipment provides you with years of

dependable service.

It is unfortunate that rare situations may occur with the products you purchase from Titan Lifts®. We value your

business as well as the trust you have and need to maintain your relationship with us. Titan Lifts® carries liability

coverage that may protect our customers if a situation does occur. However, as in all accidents there must be

proof of liability for a claim to be made. Our insurance company requires the following procedures be observed in

order to consider a claim:

A. The claimant must contact the Titan Lifts® distributor immediately with the facts of the situation.

B. If any equipment is damaged, including vehicles or shop equipment, Titan Lifts® must be given the

opportunity to send an impartial representative to the site for proper assessment of the situation.

C. The Vehicle cannot be moved until either an impartial representative has reviewed the accident or clear

and precise pictures are taken that reect all the pertinent information for an impartial representative to be able

to access the information from a distance. Titan Lifts® or its representatives must approve the pictures before

anything can be moved.

D. If any potential liability is determined on behalf of Titan Lifts®, two estimates must be submitted for

damages to be reimbursed.

It is imperative that the claimant complies with these procedures, because without proper assessment of the

situation a claim will be denied.

ARBITRATION NOTICE

The installation or use of this equipment shall constitute an acknowledgment that the user agrees to resolve any

and all disputes or claims of any kind whatsoever, which relate in any way to the equipment, by way of binding

arbitration, not litigation. No suit or legal action may be led in any state or federal court. Any arbitration shall be

governed by the Federal Arbitration Act, and administered by the American Mediation Association, Indianapolis

Indiana. The maximum amount that an arbitrator may award and all damages shall not exceed the retail value of

this equipment.

WARRANTY NOTICE

This equipment must be assembled and used in the manner according to the documentation provided to be

covered by warranty.

Damaged or missing components must be reported within 72 hours of receipt to your freight carrier and to the

distributor. Claims must be led to cover cost.

If you have any questions or if we can be of any further assistance, please don’t hesitate to contact a Titan Lifts®

representative at 1-888-908-4826. Thank you for the opportunity to continue to serve your lift equipment needs.

TABLE OF CONTENTS

1-SAFETY �� PAGE 1

1.1 INTRODUCTION ...................................................................................................................PAGE 1

1.2 SAFETY INSTRUCTIONS FOR COMMISSIONING ................................................................ PAGE 1

1.3 SAFETY INSTRUCTIONS FOR OPERATION .........................................................................PAGE 1

1.4 SAFETY INSTRUCTIONS FOR MAINTENANCE ...................................................................PAGE 3

1.5 RISKS ...................................................................................................................................PAGE 3

2-DESCRIPTION �� PAGE 4

3-UNPACKING & SETUP�� PAGE 5

3.1 DELIVERY AND CHECK OF PACKAGES ................................................................................PAGE 5

3.2 LIFTING AND HANDLING ..................................................................................................... PAGE 5

3.3 PREPARATION .....................................................................................................................PAGE 5

4 SPECIFICATIONS �� PAGE 6

5-FLOOR REQUIREMENTS �� PAGE 6

5.1 SELECTING THE SITE AREA ................................................................................................PAGE 6

5.2 FLOOR REQUIREMENTS ......................................................................................................PAGE 6

5.3 IMPORTANT CONCRETE AND ANCHORING INFORMATION ..............................................PAGE 7

5.4 ANCHORING TIP SHEET ......................................................................................................PAGE 8

6-INSTALLATION INSTRUCTIONS �� PAGE 9

7-OPERATION INSTRUCTIONS �� PAGE 12

7.1 DEFECTS / MALFUNCTIONS ..............................................................................................PAGE 12

7.2 CONTROLS .........................................................................................................................PAGE 12

7.2.3 LOWERING CONTROL ................................................................................................................................................ PAGE 13

7.3 OPERATION .......................................................................................................................PAGE 13

8-MAINTENANCE �� PAGE 15

8.1 MAINTENANCE SCHEDULE ...............................................................................................PAGE 15

8.1.1 DAILY ............................................................................................................................................................................ PAGE 15

8.1.2 WEEKLY ........................................................................................................................................................................ PAGE 15

8.1.3 MONTHLY .................................................................................................................................................................... PAGE 16

8.1.4 BI-MONTHLY ............................................................................................................................................................... PAGE 16

8.1.5 YEARLY ......................................................................................................................................................................... PAGE 16

8.1.6 EVERY OTHER YEAR .................................................................................................................................................. PAGE 16

8.2 MAINTENANCE BY OPERATOR .........................................................................................PAGE 17

8.2.1 HYDRAULIC SYSTEM ................................................................................................................................................. PAGE 17

8.2.2 GREASING POINTS .................................................................................................................................................... PAGE 17

8.2.3 OPERATION AND WEAR CHECKS ............................................................................................................................ PAGE 18

8.3 CLEANING ..........................................................................................................................PAGE 18

9-TROUBLESHOOTING �� PAGE 19

10-OWNER/EMPLOYER RESPONSIBILITIES �� PAGE 20

11-DIAGRAMS (FIG� 1-9) �� PAGE 21

FIG. 1 - HD2P-9KFP .................................................................................................................PAGE 21

FIG. 2 - HD2P-9KFP .................................................................................................................PAGE 22

FIG. 3 - HD2P-9KFP .................................................................................................................PAGE 23

FIG. 4 - HD2P-9KFP .................................................................................................................PAGE 24

FIG. 5 - MAIN COLUMN ............................................................................................................PAGE 25

FIG. 6 - OFFSIDE COLUMN ....................................................................................................... PAGE 26

FIG. 7 - MAIN SIDE CARRIAGE ................................................................................................PAGE 27

FIG. 8 - OFFSIDE CARRIAGE ....................................................................................................PAGE 28

PARTS LIST ..............................................................................................................................PAGE 29

FIG. 9 - POWER UNIT ...............................................................................................................PAGE 30

1-SAFETY

INSTRUCTIONS

1.1 INTRODUCTION

• The lift may be installed and commissioned by authorized service personnel only.

• The standard lift version may not be installed and commissioned in the vicinity of

explosives or ammable liquids, outdoors or in moist rooms (e.g. car wash).

• Read this entire manual.

• Load should not exceed rated capacity for this lift – 9,000 lb (2,250 lb per lift arm)

• Only trained authorized personnel over the age of 18 years should operate the lift.

• Indoor use recommended.

• Always lift the vehicle using all four arms.

• Never use the lift to raise one end or one side of vehicle.

FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN

PROPERTY DAMAGE.

WARNING: READ ENTIRE MANUAL AND COMPLY WITH ALL SAFETY AND SERVICE

PRECAUTIONS. DEATH, PERSONAL INJURY AND / OR PROPERTY DAMAGE MAY OCCUR IF

INSTRUCTIONS ARE NOT FOLLOWED CAREFULLY.

Personal injury and property damage incurred due to non-compliance with these safety

instructions are not covered by the product liability regulations.

FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL

INJURY.

SYMBOLS

IMPORTANT INFORMATION

1.2 SAFETY INSTRUCTIONS FOR COMMISSIONING

1.3 SAFETY INSTRUCTIONS FOR OPERATION

WARNING: Prior to completely raising the vehicle, raise the vehicle 6” off the ground

and check the adapter pads for solid contact by performing the “BUMPER TEST”. Walk

around the back of the vehicle and push up and down on the bumper. The vehicle will rock,

but should not at any time lose contact with the pads. If the vehicle is bouncing off the pads

or feels at all unstable, you should lower it back to the ground and reposition the pads to

balance the load. Repeat this process until the vehicle is completely stable.

WARNING: Use this lift only in well ventilated areas. Carbon monoxide exhausted

from running vehicle engines is a colorless, odorless fume that, if inhaled, can cause serious

personal injury or death.

WARNING: People with pacemakers should consult their physician(s) before using this

product. Operation of electrical equipment in close proximity to a heart pacemaker could

cause interference or failure of the pacemaker.

WARNING: This product contains or produces a chemical known to the State of

California to cause cancer and birth defects (or other reproductive harm). (California Health

& Safety Code 25249.5 et seq.)

• Maintain a safe working environment. The work area should be clean, dry, clutter free, and

suciently lit.

• Vehicle doors should be closed during the raising and lowering cycles.

• Closely watch the vehicle and lift during the raising and lowering cycles.

• Do not operate the lift in explosive atmospheres, such as in the presence of ammable

liquids, gases, or dust. Power equipment can create sparks which may ignite ammables.

• Keep hands, tools, and other extremities from under carriage and moving parts.

• Never operate this lift with someone on it.

• Do not allow anyone on the lift or inside a raised vehicle.

• Keep children and bystanders away from work area. Do not let children operate or play on

lift.

• Wear proper safety attire. Do not wear loose tting clothing while operating lift. Long hair,

jewelry and sleeves should be secured.

• Never leave the lift unattended while under a load.

• Do not operate this lift if under the inuence of drugs, alcohol, or medication. Operator

must be alert at all times when using heavy lift equipment.

• Comply with all applicable accident prevention regulations.

• Only use the vehicle manufacturer’s recommended lifting points.

• After positioning the vehicle, apply the parking brake.

• Use caution when removing or installing heavy vehicle components which may result in

center-of-gravity displacement.

• Use this lift only for the work it is intended. Do not use this product for an application for

which it was not designed. Misuse can lead to personal injury and/or property damage.

WARNING: Risks the personnel could encounter, due to an improper use of the lift, are

described in this section.

CRUSHING RISK

During lowering of runways and vehicles, personnel must not be within the area

covered by the lowering trajectory. The operator must be sure no one is in danger before

operating the lift. Stay clear of the lift when lowering or raising vehicles. Keep hands and feet

away from moving parts and especially points that could pinch. Keep your feet clear of the

lift when raising and lowering vehicles.

RISK OF THE VEHICLE FALLING FROM THE LIFT

Risk of the vehicle falling from the lift is increased: when the vehicle is improperly placed on

the platforms, when the vehicle’s weight or physical dimensions exceed the rated capacity

of the lift, or when there is excessive movement of the vehicle while on the lift. If vehicle

appears to begin falling, exit the area as quickly as possible to avoid injury. Always position

vehicle with the center of gravity midway between the adapters. Adding or removing parts of

a vehicle on the lift will alter the weight displacement on the lift. Therefore, use of auxiliary

safety stands in the front and back of the vehicle is recommended. Never override the

manufactured lift controls. Always use height adapter pads when possible to ensure proper

contact. Only authorized personnel should be allowed in the lift area and the lift should only

be operated by authorized and trained personnel. Adding or removing parts of a vehicle on

the lift will alter the weight displacement on the lift.

BUMPING RISK

When the lift is stopped at relatively low working height, the risk of bumping against

projecting parts increases. Always be aware of your surroundings and avoid bumping your

head or body on the lift or the vehicle.

1.4 SAFETY INSTRUCTIONS FOR MAINTENANCE

1.5 RISKS

• Maintenance or repair work should be done by authorized service personnel only.

• Work on the electrical equipment should be done by certied licensed electricians only.

• Ensure that ecologically harmful substances are disposed of in accordance with the

appropriate regulations.

• To prevent the risk of damage, do not use high pressure / steam jet cleaners or caustic

cleaning agents.

• Do not replace or override the safety devices.

The following is a 2-Column hydraulic, leaf chain driven lift.

The model numbers covered in this manual are designated below:

HD2P-9KFP: 2-Column Floorplate Lift type, 9,000 lb Capacity, Asymmetric

Swing Arm set up.

This lift is a 9,000 lb capacity, 2-Post Lift. The safety latch system is very similar to an

extension ladder. The safety latch is in contact with the rack as the lift ascends and drops

into place as the lift rises. Safety latch engages in rack in 3” increments at about 16” from the

ground. The latch must be manually disengaged for the lift to descend. The latch is released

by raising the latch rack using the hydraulic drive system and pulling the release handle. If

the user lets go of the manual release handle, the safety latch will re-engage on the next lock

latch it encounters. Heavy bearings and heavy-duty leaf chains are used throughout the lift.

The work is done with the heavy-duty chain connected to a 3” cylinder, driven by a hydraulic

pump capable of providing 3,000 psi.

Please read the Safety Procedures and operation instructions in this manual before operating

the lift. Proper installation is very important. To minimize the chance of making an error in

installation, please read this manual thoroughly before beginning installation. Check with

building owner and/or architect’s building plans when applicable. The lift should be located

on a level oor with 4” 3000 psi concrete suciently cured, for at least 30 days.

This is a vehicle lift installation / operation manual and no attempt is made or implied herein

to instruct the user in lifting methods particular to an individual application. Rather, the

contents of this manual are intended as a basis for operation and maintenance of the unit

as it stands alone or as it is intended and anticipated to be used in conjunction with other

equipment.

Proper application of the equipment described herein is limited to the parameters detailed

in the specications and the uses set forth in the descriptive passages. Any other proposed

application of this equipment should be documented and submitted in writing to the factory

for examination. The user assumes full responsibility for any equipment damage, personal

injury, or alteration of the equipment described in this manual or any subsequent damages.

2-DESCRIPTION

3-UNPACKING & SETUP

Only skilled personnel who are familiar with the lift and this manual shall be allowed to carry

out, lifting, handling, transport and unpacking operations.

When the lift is delivered, carefully unpack the lift making sure all the parts have been

included. Check for possible damages due to transport and storage; verify that what is

specied in the conrmation of order is included. In case of damage in transit, the customer

must immediately inform the carrier of the problem.

Remove the lift and all parts from delivery pallet and place on a clean, solid, at surface.

Packages must be opened paying attention not to cause damage to people (keep a safe

distance when opening straps) and parts of the lift (be careful the objects do not drop

from the package when opening.)

LIFT AND HANDLE ONLY ONE PACKAGE AT A TIME

3.1 DELIVERY AND CHECK OF PACKAGES

3.2 LIFTING AND HANDLING

3.3 PREPARATION

When loading/unloading or transporting the equipment to the site, be sure to use suitable

loading (e.g. cranes, trucks) and hoisting means. Be sure to hoist and transport the

components securely so that they cannot drop, taking into consideration the package’s size,

weight, center of gravity, and its fragile parts.

Professional installation is required� The following tools and equipment are needed:

1. ISO-32, AW-32, or AW-46 hydraulic oil (2.5 Gallons)

2. Chalk line and Tape Measure

3. Rotary Hammer Drill with 3/4” Drill Bit. Core Drill Rebar Cutter recommended

4. 4’ Level

5. Sockets and Open Wrench set, metric & standard (1-1/8”for 3/4” Anchors)

6. Pliers

7. Torque Wrench

8. Metric allen wrench set

*Carriage lock ladder will extend 11” above top of column when raised to max height.*

Please also read the general information about this lift shown on Fig 1 & 2 for HD2P-9KFP.

4 SPECIFICATIONS

Model Description Capacity Lifting Time *Column Height Overall Width Between Posts

HD2P-9KFP Floorplate/

Asymmetric 9,000 lb 40-60 sec. 111.25” 134.75” 112.25”

Drive-Thru

103.25”

5-FLOOR REQUIREMENTS

WARNING: SPECIFICATIONS OF CONCRETE MUST BE ADHERED TO. FAILURE

TO DO SO COULD CAUSE LIFT FAILURE RESULTING IN PERSONAL INJURY OR

DEATH. THE FLOOR SHOULD BE A REINFORCED CONCRETE SLAB NOT LESS

THAN 4” THICK WITH THE COMPRESSIVE STRENGTH OF THE CONCRETE NO LESS

THAN 3,000 PSI.

DANGER: FOR CORRECT INSTALLATION OF THE LIFT, THE FLOOR MUST

BE FLAT AND LEVEL. CHECK WITH STRAIGHT EDGE AND LEVEL. IF A FLOOR IS

OF QUESTIONABLE SLOPE, CONSIDER A SURVEY OF THE SITE AND/OR THE

POSSIBILITY OF POURING A NEW LEVEL CONCRETE SLAB.

5.1 SELECTING THE SITE AREA

5.2 FLOOR REQUIREMENTS

1. Make sure that adequate space and height is available.

2. Check for ceiling clearance (lifting height plus vehicle height).

3. Check for clearance in front and rear of vehicle on lift.

4. Check for overhead garage door clearance.

Do not use the lift on any asphalt surface. Make sure the lift is used on a dry, oil/grease free,

at level CONCRETE surface capable of supporting the weight of the lift, the vehicle being

lifted, and any additional tools and equipment. The concrete oor surface should have a

minimum thickness of 4”. The concrete must have a minimum strength of 3,000 PSI, and

should be cured at least 30 days prior to use. Do not use the lift on concrete expansion

seams or on cracked, defective concrete.

IMPORTANT: NEW CONCRETE MUST BE ADEQUATELY CURED AT LEAST 30

DAYS MINIMUM. NO LIABILITY FOR ANY DAMAGES WILL BE ACCEPTED SHOULD

YOU INSTALL THE LIFT ON AN UNSUITABLE FLOOR.

5.3 IMPORTANT CONCRETE AND ANCHORING INFORMATION

1. Concrete shall have compression strength of at least 3,000 PSI and a minimum thickness

of 4”. Measure the length of the supplied anchor bolts in order to achieve a minimum

anchor embedment of 3-1/4”. If the top of the anchor exceeds 2” above the oor grade,

you DO NOT have enough embedment.

2. Before drilling 3/4” dia. Holes in concrete oor using holes in column base plate as guide,

make sure the hole distance from the edge of the concrete or any cracks is no less than

8”.

3. DANGER: DO NOT Install on asphalt or other similar unstable surface. Columns are

supported only by anchoring in oor.

4. Shim each column base until each column is plumb. If one column has to be elevated

to match the plane of the other column, full size base shim plates should be used

(Reference Shim Kit). Torque anchors to 85 ft-lbs. Shim thickness MUST NOT exceed

1/2”.

5. If anchors do not tighten to 85 ft-lbs installation torque, replace concrete under each

column base with a 4’ x 4’ x 6” thick 3,000 PSI minimum concrete pad pinned to the

existing concrete and ush with the top of existing oor. Let concrete cure at least 30

days before installing lifts and anchors.

5.4 ANCHORING TIP SHEET

1. Use a concrete hammer drill with a carbide tip, solid drill bit the same diameter as the

anchor, 3/4”. (.775 to .787 inches diameter). Do not use excessively worn bits or bits

which have been incorrectly sharpened.

2. Keep the drill perpendicular to the concrete while drilling.

3. Let the drill do the work. Do not apply excessive pressure. Lift the drill up and down

occasionally to remove residue to reduce binding.

4. Drill the hole for anchor bolt completely through the concrete. If an error is made during

the installation of these anchors, this will allow for the anchor bolt to be driven down into

the ground, so that a new anchor may be installed in place (g.1).

5. Be sure to clean all dust from hole (g. 2).

6. Place a at washer and hex nut over threaded end of anchor, leaving approximately 1/4

inch of thread exposed above the nut (g.3). Carefully tap anchor into the concrete until

nut and at washer are against base plate. Be sure to only tap the top of the anchor and

not the nut. This could cause damage to the threads of the anchor.

7. Tighten the nut (g. 4) to 85 ft-lbs of torque (typically this should only be two to three full

turns).

DO NOT USE AN IMPACT WRENCH TO TIGHTEN ANCHORS!

6-INSTALLATION INSTRUCTIONS

1) After unloading the lift, place it near the intended

installation location.

2) Remove the shipping bands and packing materials from

the unit.

3) Remove the packing brackets and bolts holding the

two columns together. Check to ensure all parts arrived

according to the parts list.

4) Once the lift location is decided, chalk the center line

in the bay and ensure that the proper lift placement

is observed from walls and obstacles. Also check the

ceiling height for clearance in this location. NOTE: the

power unit column can be placed on either side.

5) Be sure to tighten the top plates of the columns on model HD2P-9KFP.

6) Position the columns facing each other 134.75” from the outside of the base plates;

then raise each carriage to the rst safety lock. NOTE: The power unit column is referred

to as the main side column and the non power unit column is referred to as the offside

column.

7) Using a 3/4” concrete drill bit, drill the anchor holes in the main side column, installing

anchors as you go (see Fig. 11, page 31). Use a block of wood or rubber mallet to drive

anchor bolts in.

8) Using a level , check column for side-to-side plumb and front-to-back plumb. Using

3/4” washers or shim stock, place shims as close as possible to the hole locations as

needed. Torque 3/4” anchor bolts to 85 ft-lbs� NOTE: DO NOT USE IMPACT WRENCH�

9) Using a tape measure, measure diagonally from the face of one column to the opposite

face of the other, to ensure that the columns are square (see below). After conrming

the dimensions, test t the oor plate BEFORE drilling the anchors for the offside

column. Drill the anchor holes in the offside column, installing anchors as you go. Check

front to back and side to side plumb before torquing anchors to 85 ft-lbs� Use shims as

needed.

PLEASE READ THIS INSTRUCTION BEFORE STARTING TO OPERATE THE LIFT.

WARNING: The wiring must comply with local code. Have a certied licensed

electrician make the electrical hook-up to the power unit. Protect each circuit with time delay

fuse or circuit breaker 208v.230v single Phase. 60Hz 30 Amp.

10) Install the safety release cable, by routing it through the pulleys mounted on both

columns.

11) Installing the equalizing cables: Route cables

through carriages and around pulleys as shown

in diagram. Secure cables to the carriage

using one of the two supplied cable nuts. (The

second nut will be used as a jam nut after nal

adjustments are made to cable.) Take up slack in

both cables by hand tightening cable nuts.

12) Properly route and install the hydraulic hose,

then place the hose cover on top. The hose

cover may be anchored to the concrete using

the supplied anchors, however, this step is not

required.

13) Mount the oor plate to the base of the

columns using the (4) supplied allen head

bolts.

14) Install the power unit to the main side column

using the supplied bolts, washers, and nuts. Install

short hose to make the connection between the

hydraulic hose tting on the cylinder and the

hydraulic tting on the power unit.

NOTE: Hydraulic tting may need to be moved to

the port on the opposite side of the valve body on

certain lift models. It is required that a licensed

electrician make the electrical hookup to the

power unit.

Bottom

Cable Sheave

Top Cable

Sheave

Equalizing

Cable*2

Carriage

Locking

Nuts*4

15) Install the lifting arms and arm restraint pins. The arm restraint pins must be installed

from the bottom of the mount. This will require removal of the handle, nut, lock washer,

at washer, and gear block.

16) Adjust the arm lock gear and the arm lock until they mesh, then tighten the nut of the

arm lock.

17) Grease the (4) inside corners of each column to prevent premature wear of the nylon

slide blocks and also to ensure smooth operation of the lift.

18) Fill power unit reservoir with (10)quarts of premium quality ISO-32, AW-32, or AW-46

hydraulic oil only. Be sure to periodically check dipstick to prevent spillage. NOTE: This is

a good time to check if all ttings on the lift are tightened properly.

19) Press and hold power button on motor to operate lift. Raise carriages all the way to the

top of the lift, then lower carriages down to the ground to bleed air from the hydraulic

system prior to adjusting cable tension. NOTE: Cables must be adjusted so that the

safety locks engage simultaneously prior to lifting any weight.

WARNING: DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION

OF ANY COMPONENTS WITHOUT FIRST ENSURING THAT ELECTRICAL POWER

HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE

REENERGIZED UNTIL ALL MAINTENANCE AND/OR INSTALLATION PROCEDURES

ARE COMPLETED.

DANGER: DO NOT RUN POWER UNIT WITHOUT FLUID. DAMAGE TO PUMP

CAN OCCUR. THE POWER UNIT MUST BE KEPT DRY. DAMAGE TO POWER UNIT

CAUSED BY WATER OR OTHER LIQUIDS SUCH AS DETERGENTS, ACID ETC., IS

NOT COVERED UNDER WARRANTY.

Use 5/8” wrench to

tighten the nut.

Lock the nut.

Arm lock

Arm lock gear

7-OPERATION INSTRUCTIONS

WARNING: LIFT OPERATION BY TRAINED AUTHORIZED PERSONNEL OVER

18 YEARS ONLY. APPLY THE PARKING BRAKE AFTER POSITIONING THE VEHICLE

ON THE LIFT. DO NOT ALLOW ANYONE TO STAY IN LIFT AREA DURING RAISING

AND LOWERING CYCLES. CLOSELY WATCH THE VEHICLE AND THE LIFT DURING

RAISING AND LOWERING CYCLES. OBSERVE THE RATED LOAD CAPACITY AND

LOAD DISTRIBUTION. DO NOT ALLOW ANYONE TO CLIMB ON LIFT OR STAY

INSIDE VEHICLE. AFTER RAISING THE VEHICLE FRAME 6”, STOP AND CHECK

ADAPTERS FOR SECURE CONTACT. PERFORM BUMPER TEST(PG.2). MAKE SURE

THE VEHICLE DOORS ARE CLOSED DURING RAISING AND LOWERING CYCLES.

WARNING: IN CASE OF DEFECTS OR MALFUNCTIONS SUCH AS JERKY LIFT

MOVEMENT OR DEFORMATION OF THE SUPERSTRUCTURE, SUPPORT OR LOWER

THE LIFT IMMEDIATELY. CONTACT QUALIFIED SERVICE PERSONNEL.

WARNING: PAY CLOSE ATTENTION WHEN SETTING THE LOCKS. THE LOCKS

MUST BE A LEVEL MATCH SET IN ORDER TO AVOID A VEHICLE TILT.

WARNING: ALWAYS LOCK THE LIFT BEFORE GOING UNDER THE VEHICLE.

NEVER ALLOW ANYONE TO GO UNDER THE LIFT WHEN RAISING OR LOWERING.

7.1 DEFECTS / MALFUNCTIONS

7.2 CONTROLS

7.2.1 UP CONTROL

7.2.2 SAFETY LOCK CONTROL

The safety latch mechanism will “Trip Over” as the lift raises and drop into each safety latch

stop. To lock the lift you must press the lowering handle on the power unit (Fig. 1) to relieve

the hydraulic pressure and let the safety locks engage into a level locked position.

Once the up button is actuated, the lift moves up until the button is

released or the limit stop is reached.

1. Before driving a vehicle onto the lift make sure the lift is fully lowered. Before driving a

vehicle onto the lift, position the lift arms outward. Do not hit or run over the lifting arms,

as this could damage the vehicle and/or lift. Make sure the lift is fully lowered before

moving the vehicle over the lift. NOTE: It is recommended to swing both arms outward

pointing toward the front of the lift prior to loading a vehicle into the HD2P-9KFP.

2. Drive the vehicle over the lift while keeping the vehicle parallel with the lift and aligning

the center of gravity of the vehicle with the center of the lift. NOTE: The “Center of

Gravity” (COG) of the vehicle is the balance point at which there is equal weight in front

of and behind the COG, and equal weight on both sides of the COG. The COG is not

necessarily the dimensional center of the vehicle, but is often slightly toward the engine

from the dimensional center of the vehicle.

3. Turn off the vehicle’s engine and engage the parking brake of the vehicle.

4. Read the vehicles owner’s manual to identify the recommended vehicle lifting points.

5. Prepare the work area according to this manual. Move the lifting arms inward, and

position the rubber pads to contact with the vehicle manufacturer’s recommended lifting

points.

7.3 OPERATION

NOTE: IT IS NORMAL FOR AN EMPTY LIFT TO LOWER SLOWLY - IT MAY BE

NECESSARY TO ADD WEIGHT.

7.2.3 LOWERING CONTROL

WARNING: FAILURE TO OPERATE THE LIFT ACCORDING TO THIS MANUAL

MAY CAUSE DAMAGE TO THE LIFT, PROPERTY DAMAGE AND/OR PERSONAL

INJURY.

IMPORTANT: PLACE THE FOUR RUBBER PADS UNDER EDGE OF VEHICLE AT

THE FOUR JACK POINTS.

6. Once the lifting arms have been positioned under the vehicle lifting points, operate the

power switch to make contact and lift the vehicle slightly. Test to make sure the vehicle is

well balanced and the contact between the rubber pads and vehicle lifting points are secure

by performing the “BUMPER TEST.” (pg. 2) Then proceed to lift the vehicle to the desired

height.

Press the up button enough to allow the safety locks to be disengaged.

Pull the latch release handle (Fig. 1) to release the safety locks.

WARNING: ALWAYS ENSURE BOTH SIDES RELEASE.

Press the lowering handle (Pg. 17 Fig. 2) until the lift is completely

lowered.

Fig. 1

7. WARNING: Do not lift the vehicle if you cannot establish secure and level lifting

points. Do not use sub-standard shims or other devices in place of approved and

recommended rubber pad adapters. Never use the lift without the rubber pads in place on

each plate and in contact with the lifting points of a vehicle.

8. Press up button and raise vehicle to desired height. Do not go under vehicle until load

rests on level safety locks.

9. While lifting the vehicle a clicking sound should be noticeable which indicates the safety

mechanism is operating. If this sound is not heard, immediately cease using the lift and

call an authorized service agent.

10. When lift reaches maximum height, a limit switch will come into operation and stop the

lift. When lift has stopped, press and hold the lowering handle (Fig. 1) until load rests on

level safety locks.

11. Once the repair work to the vehicle is complete, make sure to remove all tools, safety jack

stands, and materials from under the vehicle and lift. Also, make sure the work area is

clear and it is safe to lower the vehicle.

12. Lower vehicle by pressing the Up button to disengage the safety locks. Pull the latch

release to release (Fig. 2) the safety locks then press the lowering handle (Fig. 1) until the

lift is completely lowered.

13. Move the lifting arms outward, out of the path of the vehicle. Clear all bystanders, and any

objects from work area and direction of vehicle.

14. Disengage the vehicle parking brake. Start the vehicle’s engine, and drive the vehicle off

the lift slowly and carefully.

WARNING: THE OPERATOR MUST BE TRAINED AND AUTHORIZED TO

OPERATE THE LIFT.

WARNING: DO NOT GO UNDER VEHICLE UNDER ANY CIRCUMSTANCES

WHILE VEHICLE IS BEING RAISED OR LOWERED.

WARNING: LOAD MUST BE EVENLY DISTRIBUTED BETWEEN BOTH LIFTING

PLATFORMS. IF LOAD IS UNBALANCED, REPOSITION VEHICLE. DO NOT LOWER

ON TO LOCKS AT DIFFERENT HEIGHTS.

8-MAINTENANCE

WARNING: DISCONNECT THE POWER BEFORE SERVICING THE LIFT.

IMPORTANT: THE MAINTENANCE INTERVALS INDICATED BELOW APPLY TO

AVERAGE WORKSHOP USE. THE LIFT SHOULD BE INSPECTED MORE FREQUENTLY

FOR SEVERE USE APPLICATIONS.

It is important to keep the lift clean, dry, lubricated and well maintained by establishing a periodic

preventive maintenance program to ensure trouble-free operation and long service life.

1. Check safety locking mechanism is functioning correctly.

2. Check safety lock audibly and visually while in operation.

3. Check safety latches for free movement and full engagement with rack.

4. Inspect the condition of rubber lifting pads and replace as necessary if worn or torn.

5. Check hydraulic connections, and hoses for leakage.

6. Check chain connections - Bends, cracks - and looseness.

7. Check for frayed cables in both raised and lowered positions.

8. Check snap rings at all rollers and sheaves.

9. Check bolts, nuts, and screws and tighten.

10. Check wiring & switches for damage.

11. Keep base plate free of dirt, grease or any other corrosive substances.

12. Check oor for stress cracks near anchor bolts.

13. Check swing arm restraints.

1. Check anchor bolts torque to 85 ft-lbs for the 3/4’’ anchor bolts.

NOTE: DO NOT USE IMPACT WRENCH�

2. Check oor for stress cracks near anchor bolts.

3. Check hydraulic oil level.

4. Check and tighten bolts and nuts, and screws.

5. Check cylinder pulley assembly for free movement or excessive wear on cylinder yoke or

pulley pin.

6. Check cable pulley for free movement and excessive wear.

8.1 MAINTENANCE SCHEDULE

8.1.1 DAILY

8.1.2 WEEKLY

8.1.3 MONTHLY

8.1.4 BI-MONTHLY

8.1.5 YEARLY

8.1.6 EVERY OTHER YEAR

1. Check safety mechanism operation.

2. Check condition of shafts, shaft locks and bushings.

3. Check overall cleanliness.

1. Check condition of extensions and lubricate.

2. Check oil leaks from cylinders.

3. Check oil leaks at pipe joints.

Service and safety inspection on the lift must be performed by a competent person. This

inspection must be recorded. If the 12 month service and safety inspection is not performed,

the warranty is null and void.

THE FOLLOWING ITEMS SHOULD ONLY BE PERFORMED BY A TRAINED

MAINTENANCE EXPERT.

• Replace hydraulic hoses.

• Replace chains and rollers.

• Replace cables and sheaves.

• Replace or rebuild air and hydraulic cylinders as required.

• Replace or rebuild pumps / motors as required.

• Check hydraulic and air cylinder rod and rod end (threads) for deformation or damage.

• Check cylinder mount for looseness and damage.

CLEANLINESS

Hydraulic oil should be replaced.

8.2 MAINTENANCE BY OPERATOR

8.2.1 HYDRAULIC SYSTEM

8.2.2 GREASING POINTS

All moving parts have been lubricated at the factory and should be re-lubricated before the

rst use and at least once every six months to prevent damage.

1. Check the uid level with the lift fully lowered and add uid as required. Use premium

quality ISO-32, AW-32, or AW-46 hydraulic oil.

2. Visually check all hydraulic hoses and connections for tightness before each use to

ensure proper working condition.

3. Lightly oil the cylinder rods at least once every six months or when they become dry.

IMPORTANT: AFTER CLEANING WORKSHOP FLOOR OR LIFT, TO MAINTAIN

HOIST EFFICIENCY WE ADVISE TO LUBRICATE LIFTING ARM LOCKING

MECHANISM, AND SAFETY LOCKING MECHANISM. CHECK SAFETY LOCKING

MECHANISM IS FUNCTIONING CORRECTLY.

FIG. 3

SLIDE TRACKS:

• The carriage assembly slide tracks should be greased every six months (or more

frequently in case of noise generation).

• Slightly grease the slide tracks over their whole length using a brush.

ARM PINS:

• Grease the arm pins to prevent excessive wear

8.2.3 OPERATION AND WEAR CHECKS

8.2.4 LIFT STABILITY

8.3 CLEANING

1. Examine lift for structural cracks, bends, or other signs of damage prior to each use. Do

not use this product if worn or damaged.

2. Check that the safety locking mechanism is functioning correctly.

3. Check that the safety lock is audibly and visibly operating correctly.

4. Check the oor for stress cracks near the anchor bolts.

1. Every six months check the nuts of all bolts for correct installation torque.

2. Re-tighten them as required. NOTE: DO NOT USE AN IMPACT WRENCH�

DANGER: DO NOT USE HIGH PRESSURE / STEAM JET CLEANERS OR

CAUSTIC CLEANING AGENTS.

1. Periodically wash off aggressive substances and treat the lift with oil or wax spray.

2. Repair the damage to the paintwork immediately to prevent corrosion.

9-TROUBLESHOOTING

1� Motor does not run:

A. Breaker or fuse blown.

B. Motor thermal overload tripped. Wait for overload to cool.

C. Faulty wiring connections……Call electrician for service.

D. Defective up button……Call electrician for service.

2� Motor runs but will not raise:

A. A piece of trash is under the check valve. Push handle down and push the up button

at the same time. Hold for 10-15 seconds. This should ush the system.

B. Check the clearance between the plunger valve of the lowering handle. There should

be 1/16”.

C. Remove the check valve cover and clean ball and seat.

D. Oil level too low. Oil level should be just under the vent cap port when the lift is in the

lowered position.

3� Oil blows out breather of power unit:

A. Oil reservoir overlled.

B. Lift lowered too quickly while under a heavy load.

4� Motor hums and will not run:

A. Impeller fan cover is dented. Take off and straighten.

B. Faulty wiring……Call electrician.

C. Bad capacitor……Call electrician.

D. Low voltage……Call electrician.

E. Lift overloaded……Reduce weight.

5� Lift jerks going up and down: Air in hydraulic system� Raise lift all the way to top and

return to oor; Repeat 4-6 times. Do not let this overheat power unit.

6� Oil leaks:

A. Check the power unit: If the power unit leaks hydraulic oil around the tank-mounting

ange, check the oil level in the tank. The level should be two inches below the

ange of the tank. Check with a screwdriver.

B. Check the rod end of the cylinder: If the rod seal of the cylinder is out, rebuild or

replace the cylinder.

C. Breather end of the cylinder: If the piston seal of the cylinder is out, rebuild or

replace the cylinder.

7� Lift makes excessive noise:

A. Leg of the lift is dry and requires grease.

B. Cylinder pulley assembly or cable pulley assembly is not moving freely.

C. May have excessive wear on pins or cylinder yoke.

10-OWNER/EMPLOYER RESPONSIBILITIES

The owner/employer:

Shall establish procedures to periodically maintain, inspect and care for the lift in accordance

with the manufactures recommended procedures to ensure it’s continued safe operations.

Shall provide necessary lockout / tag outs of energy sources per ANSI Z244.1 - 1982 before

beginning any lift repairs. Shall not modify the lift in any manner without prior written consent

of the manufacturer.

Shall display this manual or copy supplied with the lift in a conspicuous, dry location in the

lift area convenient to the operator.

Shall insure that lift operators are instructed in the safe proper use and operation of the lift

using the manufacturer’s instructions outlined within this manual supplied with the lift.

11-DIAGRAMS (FIG. 1-9)

FIG. 1 - HD2P-9KFP

Part # Name

1 Column

2 Power Unit

3 Carriage

4 Short Arm

5 Long Arm

6 Mechanical Safety

7 Floorplate

8 Oil Cylinder

9 Chain

10 Top Plate

FIG. 2 - HD2P-9KFP

FIG. 3 - HD2P-9KFP

Column

Anchor Bolts

3/4” * 5.50”

Column

4”

Concrete 3000PSI min

Torque Nut

FIG. 4 - HD2P-9KFP

39 39

31 353131

31 35

35 35 32

31 31

31 3033 32 32 31 31 3033 32

303233 3332 31 31 31 31

1617

19 20 20

18 17

FIG. 5 - MAIN COLUMN

FIG. 6 - OFFSIDE COLUMN

567

17161819

20 20

17 17

1717

7654

3531313131

31 31

35 31

32 32

33 33

17511

18 16

16 17

FIG. 7 - MAIN SIDE CARRIAGE

5555

57 57

10 9

5959 6060 6161

52 52

FIG. 8 - OFFSIDE CARRIAGE

41 43

4644

8910

5858

605959

60 6161

ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY

1 Main column assembly 1 32 Spring washer - M10 12

1A Offside column assembly 1 33 Nut - M10 12

2 Top cover assembly 2 34 Flat washer - M12 4

3 Hex bolt - M8x8 6 35 Outside hex bolt - M10x25 8

4 Washer - Ø8 6 36 Shaft of safety lock 2

5 Clip - C25 10 37 Hex bolt - M5x12 2

6 Copper bush - Ø29x25x16 6 38 Hex bolt - M12x16 4

7 Wire rope pulley 6 39 Spring washer - M12 4

8 Flat washer - M8 8 40 Carriage assembly 2

9 Pin-shaft of chain - Ø7.7x55 4 41 Front arm of 2-stage straight arm 2

10 Pin - Ø3.2 8 42 Rear arm of 2-stage straight arm (Mainside) 1

11 Pull spring - 84xØ1.4 1 43 Rear arm of 2-stage straight arm (Offside) 1

12 Lock cover 1 44 Front arm of 2-stage bent arm 2

13 Lock release handle 1 45 Rear arm of 2-stage bent arm (Mainside) 1

14 Lock teeth assembly (Left) 1 46 Rear arm of 2-stage bent arm (Offside) 1

15 Lock teeth assembly (right) 1 47 Pin-shaft of lifting arm 4

16 Lock release wire pulley 5 48 Crashproof block 2

17 Hex bolt - M6x12 22 49 Lifting pad assembly 4

18 Shaft of safety lock 3 50 Rubber lifting pad 4

19 Trundle bracket 2 51 Spring washer - M10 12

20 Hex bolt - M6x25 4 52 Flat washer - M10 12

21 Oil cylinder - LY1701YK 2 53 Hex bolt - M10x35 12

22 Clip - C30 2 54 Clip - C50 4

23 Chain wheel 2 55 Hex bolt - M8x12 8

24 Copper bush - Ø34x30x50 2 56 Slide block 1 8

25 Chain wheel assembly 2 57 Slide block 2 8

26 Flat washer - M6 2 58 Lock system of lifting arm 4

27 Spring washer - M6 2 59 Hex bolt - M8x20 4

28 Lock cover 1 60 Flat washer - M8 4

29 Power unit 1 61 Spring washer - M8 4

30 Hex bolt - M10x40 4 62 Arm restraint gear 4

31 Flat washer - M10 24

PARTS LIST

FIG. 9 - POWER UNIT

Parts List (Power Unit)

Item Qty

1 1

2 1

3 1

4 2

5 1

6 1

7 1

8 1

9 1

10 1

11 1

12 1

13 1

14 1

15 1

Gear Pump

Reservoir

Reservoir Lid

Drain Tube

Power Unit for 2-Post lift (Manual Release)

Oil Pickup Tube

Oil Filter

Throttle Valve

Straight Fitting

Release Valve

Check Valve

Desc.

Motor

Valve Body

Pressure Release Valve

Plug

Cushion Valve

EQUIPMENT MODEL:

TYPE OF POWER UNIT:

DATE OF PURCHASE:

PLACE PURCHASED:

NAME:

STREET:

CITY, STATE, ZIP:

PHONE:

EMAIL:

SERIAL NUMBER:

WARRANTY REGISTRATION

OPT OUT OF PROMOTIONS

In order to utilize the warranty on this Titan Lifts product, you must register your product with us. The

simplest way to do this is to visit TITANLIFTS.COM/WARRANTIES and submit your information online. If you

prefer to send your information through the mail, please ll out the form below and send this page to us at :

Titan Lifts

PO Box 7069

Greenwood, IN 46142

In order to receive your warranty, return this card

or visit TITANLIFTS.COM/WARRANTIES within 30 days.

P.O. Box 7069 • Greenwood, IN 46142 • Ph. 888-908-4826 • Fx. 317-215-2770 • www.titanlifts.com

LIMITED WARRANTY

The Titan 2 Post lifts, 4 Post lifts and Bridge Jacks are backed by a standard 1-year replacement parts warranty and a 5-year

structural warranty from the date of purchase, to the original purchaser only. The 1-year replacement parts warranty covers power

units, hydraulic cylinders, and all other assembly components such as, but not limited to: turn plates, slip plates, cables, chains,

valves, switches etc. This does not cover normal wear items such as, but not limited to: rubber lifting pads and nylon slide blocks.

Titan Elite model lifts have been discontinued but still qualify under the same terms as shown above.

Titan SL-6600 Scissor Lifts and PREMIER Series 2 Post Lifts are backed by a 2-year replacement parts warranty and a 5-year

structural warranty from the date of purchase, to the original purchaser only. The 2-year replacement parts warranty covers power

units, hydraulic cylinders, and all other assembly components such as, but not limited to: valves, switches, capacitors etc. This

does not cover normal wear items such as, but not limited to: rubber lifting pads, nylon slide blocks and rubber arm pads.

Titan MRL-6000 Scissor lifts are backed by a standard 1-year replacement parts warranty and a 5-year structural warranty

from the date of purchase, to the original purchaser only. The 1-year replacement parts warranty covers power units, hydraulic

cylinders, and all other assembly components such as, but not limited to: valves, switches, capacitors etc. This does not cover

normal wear items such as but not limited to rubber lifting pads.

Titan ROT-4500 Rotisseries are backed by a standard 1-year replacement parts warranty from the date of purchase, to the

original purchaser only. The 1-year replacement parts warranty covers components such as, but not limited to: hydraulic

cylinders, caster assemblies, bearings etc. This does not cover normal wear items such as, but not limited to, mounting adapters.

Titan Standard Duty and Heavy Duty motorcycle lifts are backed by a standard 1-year replacement parts warranty from the

date of purchase, to the original purchaser only. The 1-year replacement parts warranty covers power units, hydraulic cylinders,

pneumatic cylinders, and all other assembly components such as, but not limited to: cables, caster wheels, valves, switches,

wheel vises etc. This does not cover normal wear items such as, but not limited to: rubber wheel vise pads.

Titan Light Duty motorcycle lifts are warrantied for replacement parts only to the original purchaser for a period of 90 days from

the date of purchase. This 90 day replacement parts warranty covers items such as, but not limited to: hydraulic cylinder, casters,

pedal assemblies, wheel vises etc. This does not cover normal wear items such as, but not limited to: rubber wheel vise pads.

Titan Bulldog Moto Cradle Wheel Chock is warrantied for replacement parts, only to the original purchaser, for a period of 2-years

from the date of purchase.

XL Tool by Titan Wheel Service Machines and Helper Arm Assemblies are backed by a standard 1-year replacement parts

warranty from the date of purchase, to the original purchaser only. The 1-year replacement parts warranty covers internal boards,

motors, pneumatic cylinders, and all other assembly components such as, but not limited to: cabinet, switches, valves, ttings etc.

This does not cover normal wear items such as but not limited to: rubber pads, jaw protectors, air hoses, quick nut assemblies.

Titan shop equipment products and accessories are warrantied for replacement parts only to the original purchaser for a period of

90 days from the date of purchase. This 90 day replacement parts warranty covers products such as but not limited to: EZ -Mover

Jacks, Mini Jacks, tie down products, wheel service accessories, Bulldog Moto Cradle Wheel Chock accessories, dollies, stands,

Multi-purpose Jacks, etc.

For all warranty considerations, Titan Marketing, LLC will supply replacement parts only during the warranty period. The original

purchaser is responsible for all shipping, handling, and any labor charges incurred. Hydraulic/Pneumatic cylinders may qualify

for exchange under warranty if reported within the rst 30 days from date of sale. After the rst 30 days from date of sale, a seal

kit and installation instructions will be sent for cylinder repairs. All defective parts must be returned to Titan for inspection and

examination. Any parts that are found to be defective will be replaced or repaired to proper working order. Other items not listed

above may be considered general wear parts and therefore, will not be covered under warranty. These warranties do not extend to

defects caused by ordinary wear, abuse, misuse, shipping damage, improper installation, voltage or lack of required maintenance.

Titan Marketing, LLC is not to be held responsible for any failure that results from an accident, purchaser/operator abuse, neglect,

or failure to operate products in accordance with instructions provided in the owner’s manual(s) supplied. Damage caused by rain,

excessive humidity, corrosive environments or other contaminants are not covered under warranty. THESE WARRANTIES DO NOT

EXTEND TO ANY COSMETIC DEFECT NOT INTERFERING WITH EQUIPMENT FUNCTIONALITY OR ANY INCIDENTAL, INDIRECT, OR

CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE OR MALFUNCTION OF A TITAN

MARKETING LLC PRODUCT OR THE BREACH OR DELAY IN PERFORMANCE OF THE WARRANTY.

NOTES

WARNING

The warnings, precautions and instructions in this manual cannot

cover all possible conditions and situations that may occur. The

operator must understand that the operator must supply common

sense and examine caution factors when using this product to

determine safety in all circumstances being used.

PO Box 7069 Greenwood, IN 46142

1.888.908-4826 FAX (317) 215.2770

www.titanlifts.com

TITAN MARKETING, LLC

reproduced in any shape or form without the express consent of Titan Marketing, LLC. Diagrams within this manual may not be

drawn proportionally. Due to continuing improvements, actual product may dier slightly from the product described herein. Tools

required for assembly and service may not be included.

Patent No.: US 8,104,588 B2

CA 2,729,670 Revision: 3/6/18

HD2P 9KFP

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