HY GAIN AR 40X ROTATOR
User Manual: Pdf HY-GAIN--AR-40X-ROTATOR
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AR-40 / AR-40X 308 Industrial Park Road Starkville, MS 39759 USA M. Antenna Rotator (662) 323-9538 FAX: (662) 3236551 INSTRUCTION MANUAL General Pre-Installation Check and Calibration The Hy-Gain AR-40 antenna rotator is designed to support and rotate large TV antennas, small CB base antennas, and small Amateur antennas. The AR-40 is rated to rotate antennas with up to 1.5 sq. ft. of wind area when mast mounted or 3.0 sq. ft. when mounted inside a tower. Before mounting the rotator unit on your mast or tower, check the operation with the control unit and cable. Strip all conductors at both ends of the cable and attach to the terminals. Connect terminal 1 to terminal 1, etc. On the control box, simply insert the bare wire between the nut and the terminal and tighten the screw. Do not wrap the wire around the screw! The AR-40 rotator unit must be wired to the control unit with a 5-wire cable. Number 22 gauge 5 conductor cable will allow normal operation for cable lengths of up to 75 feet (22.86 m). For longer runs, use a heavier gauge wire. The control unit must be placed inside the house or other protected location. The maximum voltage produced by the control unit is 18 VAC. Plug the control unit line cord into a convenient wall outlet. Turn the direction control knob to "N". Momentarily press down on the start button. The rotator will start to turn and the indicator light will come on. When the rotator reaches "N", it will automatically stop and the light will go off. Figure 1 Control Unit-Top View with Cover Turn the knob COUNTERCLOCKWISE to "S" and press the start button. If the rotator unit stops before the South position and the indicator light turns off, adjust the "CCW end of rotation" shaft counterclockwise as far as it will go. The adjustments for end of rotation are located on the bottom side of the control box. Turn the unit to "W", stop, then again back to "S", using the method as described previously. If the control light remains on this time, slowly turn the "CCW' shaft clockwise until the light goes off. Turn the knob CLOCKWISE to "S" and press the start button. The rotator unit should turn clockwise toward the "South" position. If the rotator stops before reaching the "South" position and the indicator light turns off, adjust the "CW end of rotation" shaft clockwise as far as it will go. Turn the unit to "E", stop, then again back to "S". If the light remains on, slowly turn the "CW" shaft counterclockwise until the light turns off. Leave the rotator in the full clockwise (South) position for installation. Disconnect the power plug and remove the 5-wire cable from the control unit. Note the wire colors before removing. WARNING: Metal masts and towers must be placed so that if they fall, they cannot contact power lines, be a hazard to individuals, or endanger property! Antennas, masts, and towers are conductors of electricity. If the antenna, mast or tower comes in contact with power lines, you can be electrocuted! Figure 2 Control Unit-Bottom View Installation on Mast Mount the rotator to the lower mast support and then attach the support to the mast. (See Figure 3) Attach one end of the 5-wire cable to the rotator unit terminals. the cover and grommet must be slipped over the cable prior to attaching it. Secure the 5-wire cable to the mast for strainrelief. Mast guy wires may be attached to the rotator's lower mast support. Attach the upper mast to the rotator unit and secure. Install the antenna on the upper mast, pointing South. The feedline rotation loop should allow for complete CCW rotation. Route the 5-wire cable to the control unit and connect as before. Check the operation of the rotator system as in the pre-installation check Figure 3 Rotator Mounting with Lower Mast Support Figure 4 Mast Mounted Rotator Top of Tower Mounting Top of tower installation is similar to mast mounting. (See Figure 5) Spacer washers must be used between the rotator bottom and tower plate. This allows the rotator housing bolt heads to clear the tower plate. The tower plate must be drilled in four (4) places using the template provided with this manual, unless already pre-drilled. A large hole must also be drilled or cut for control cable Inside Tower Mounting The rotator is mounted inside a tower to a flat rotor-plate by means of four (4) bolts furnished in the hardware kit. Locate the rotator in the tower directly under the thrust bearing or mast guide tube Spacer washers must be used between the rotator bottom and rotor plate. This allows the rotator housing bolt heads to clear the rotor plate. The rotor plate must be drilled in four (4) places using the template provided with this manual, unless already pre-drilled. A large hole must also be drilled or cut for control cable access. Figure 5 Rotator Mounting on a Tower Top Plate Tighten the four bolts, but not to the final tightness. Observe how the rotator turns. It must rotate the mast within the thrust bearing or guide tube without binding. If binding occurs, either move the rotator slightly on the rotor plate, or add shims between the mast and the upper mast support. The maximum O.D. of the mast is 2 1/16". After centering the mast, tighten the four mounting bolts to the rotor plate. Install the antenna on the upper mast, pointing South. The feedline rotation loop should allow for complete CCW rotation. Secure the feedline and control cable to the tower for strain relief. Grounding Metal towers or masts must be grounded properly at the tower location before the tower or mast is erected. This is to minimize electrical hazard and the possibility of lightning damage. Do not bury bare aluminum wires or stakes in the ground. Use 8 foot copper-clad ground stakes and No. 10 copper wire for best results. Figure 6 Rotator Mounting in a Tower AR-40 Parts List P/ Description 5084800 5172600 Rotator Unit .................... ......... ......... ......... ................................. 1 Control Unit 110 VAC ............. ......... .......….............……….... 1 or 5079610 Control Unit 220 VAC ..... ......... ......... .......…................................ 1 5030500 5042510 Lower Mast Support .... ......... ......... .......…................................... 1 Accessory Kit....... ......... ......... ......... ............................................ 1 107632061 110820035 Screw, 6-32 x 3/8 round head slotted ........ .......……….............. 2 Screw, 1/4"-20 x 1 1/4" hex head ..……………............... . . ...... 4 5033900 Terminal Cover ........................…………………………............. 1 5035100 MastClamp.............................……………………………............ 4 5035200 U-Bolt......................................……....……. ......... ......... ........... 4 5050200 Flat washer .................................. ......... ......... ......... ................. 4 5091400 Grommet ................................. ......... ......... ......... .................... 1 556960 Nut, 1/4"-20 hex..................... ......... ......... ......... ...................... 8 567115 Lockwasher, 1/4" split........... ......... ......... ............................... 12 Factory Service If service is required, the unit must be packed securely and sent prepaid to: Hy-gain 308 Industrial Park Starkville, Mississippi 39759 USA Phone: (662) 323-9538 FAX: (662) 323-6551 For units that are in warranty, no charge will be made for any repair work required. Include a copy of your sales receipt. For out-of-warranty units, call the Customer Service Department for prices and shipping authorization. The price includes rebuilding the unit, replacing all defective and/or worn parts, and return freight charges. Hy-Gain reserves the right to change prices at its option. when returning items for repair, a check or money order for the repair charges must be included. Be sure to include your name; address, zip code, and telephone number. Also, give a brief description of the problem. Complete Service Manuals for rotator products can also be obtained from the factory. HOLES TO BE 17/64 CLEARANCE DRILL TOWER DRILLING TEMPLATE This information is believed correct, but no warranty is given or implied and no liability is assumed by Hy-Gain as to its accuracy or completeness. Changes may be made from time to time so the user should verify all factors that may be critical. This information is not to be construed as to authorizing or advising use of any patented invention. LIMITED WARRANTY Hy-Gain Warrants to the original owner of this product, if manufactured by Hy-Gain and purchased from an authorized dealer or directly from Hy-Gain to be free from defects in material and workmanship for a period of 12 months for rotator products and 24 months for antenna products from date of purchase provided the following terms of this warranty are satisfied. 1. The purchaser must retain the dated proof-of-purchase (bill of sale, canceled check, credit card or money order receipt, etc.) describing the product to establish the validity of the warranty claim and submit the original or machine reproduction of such proof of-purchase to Hy-Gain at the time of warranty service. Hy-Gain shall have the discretion to deny warranty without dated proof-of-purchase. Any evidence of alteration, erasure, or forgery shall be cause to void any and all warranty terms immediately. 2. Hy-Gain agrees to repair or replace at Hy-Gain’s option without charge to the original owner any defective product under warranty, provided the product is returned postage prepaid to Hy-Gain with a personal check, cashiers check, or money order for $8.00 covering postage and handling. 3. Under no circumstances is Hy-Gain liable for consequential damages to person or property by the use of any Hy-Gain products. 4. Out-of-warranty Service: Hy-Gain will repair any out-of-warranty product provided the unit is shipped prepaid. All repaired units will be shipped COD to the owner. Repair charges will be added to the COD fee unless other arrangements are made. 5. This warranty is given in lieu of any other warranty expressed or implied. 6. Hy-Gain reserves the right to make changes or improvements in design or manufacture without incurring any obligation to install such changes upon any of the products previously manufactured. 7. All Hy-Gain products to be serviced in-warranty or out-of-warranty should be addressed to hy-gain, 308 Industrial Park Road, Mississippi 39759, USA and must be accompanied by a letter describing the problem in detail along with a copy of your dated proof-of-purchase. 8. This warranty gives you specific rights, and you may also have other rights which vary from state to state.
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