USER’S MANUAL PIP GK 20180306
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PIP-GK SERIES 3KVA, 5KVA INVERTER / CHARGER (High PV Input model, New Monitoring Feature) User Manual VERSION 1.0 Table Of Contents ABOUT THIS MANUAL ..................................................................................................................... 1 Purpose ................................................................................................................................................1 Scope ...................................................................................................................................................1 SAFETY INSTRUCTIONS .................................................................................................................. 1 INTRODUCTION .............................................................................................................................. 2 Features ...............................................................................................................................................2 Basic System Architecture ......................................................................................................................2 Product Overview ..................................................................................................................................3 INSTALLATION ................................................................................................................................ 4 Unpacking and Inspection ......................................................................................................................4 Preparation ...........................................................................................................................................4 Mounting the Unit ..................................................................................................................................4 Battery Connection ................................................................................................................................5 AC Input/Output Connection ..................................................................................................................7 PV Connection .......................................................................................................................................8 Final Assembly ......................................................................................................................................9 Remote Display Panel Installation ......................................................................................................... 10 Communication Connection .................................................................................................................. 11 Dry Contact Signal ............................................................................................................................... 12 OPERATION ................................................................................................................................... 13 Power ON/OFF .................................................................................................................................... 13 Operation and Display Panel ................................................................................................................. 13 LCD Display Icons ................................................................................................................................ 14 LCD Setting ......................................................................................................................................... 16 Display Setting .................................................................................................................................... 30 Operating Mode Description ................................................................................................................. 35 Battery Equalization Description ........................................................................................................... 37 Fault Reference Code ........................................................................................................................... 39 Warning Indicator ................................................................................................................................ 39 SPECIFICATIONS .......................................................................................................................... 40 Table 1 Line Mode Specifications .......................................................................................................... 40 Table 2 Inverter Mode Specifications ..................................................................................................... 41 Table 3 Charge Mode Specifications ...................................................................................................... 42 Table 4 General Specifications .............................................................................................................. 42 TROUBLE SHOOTING .................................................................................................................... 43 Appendix: Approximate Back-up Time Table ................................................................................ 44 0 ABOUT THIS MANUAL Purpose This manual describes the assembly, installation, operation and troubleshooting of this unit. Please read this manual carefully before installations and operations. Keep this manual for future reference. Scope This manual provides safety and installation guidelines as well as information on tools and wiring. SAFETY INSTRUCTIONS WARNING: This chapter contains important safety and operating instructions. Read and keep this manual for future reference. 1. Before using the unit, read all instructions and cautionary markings on the unit, the batteries and all appropriate sections of this manual. 2. CAUTION --To reduce risk of injury, charge only deep-cycle lead acid type rechargeable batteries. Other types of batteries may burst, causing personal injury and damage. 3. Do not disassemble the unit. Take it to a qualified service center when service or repair is required. Incorrect re-assembly may result in a risk of electric shock or fire. 4. To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or cleaning. Turning off the unit will not reduce this risk. 5. CAUTION – Only qualified personnel can install this device with battery. 6. NEVER charge a frozen battery. 7. For optimum operation of this inverter/charger, please follow required spec to select appropriate cable size. It’s very important to correctly operate this inverter/charger. 8. Be very cautious when working with metal tools on or around batteries. A potential risk exists to drop a tool to spark or short circuit batteries or other electrical parts and could cause an explosion. 9. Please strictly follow installation procedure when you want to disconnect AC or DC terminals. Please refer to INSTALLATION section of this manual for the details. 10. One piece of 150A fuse is provided as over-current protection for the battery supply. 11. GROUNDING INSTRUCTIONS -This inverter/charger should be connected to a permanent grounded wiring system. Be sure to comply with local requirements and regulation to install this inverter. 12. NEVER cause AC output and DC input short circuited. Do NOT connect to the mains when DC input short circuits. 13. Warning!! Only qualified service persons are able to service this device. If errors still persist after following troubleshooting table, please send this inverter/charger back to local dealer or service center for maintenance. 14. WARNING: Because this inverter is non-isolated, only three types of PV modules are acceptable: single crystalline, poly crystalline with class A-rated and CIGS modules. To avoid any malfunction, do not connect any PV modules with possible current leakage to the inverter. For example, grounded PV modules will cause current leakage to the inverter. When using CIGS modules, please be sure NO grounding. 15. CAUTION: It’s requested to use PV junction box with surge protection. Otherwise, it will cause damage on inverter when lightning occurs on PV modules. 1 INTRODUCTION This is a multi-function inverter/charger, combining functions of inverter, solar charger and battery charger to offer uninterruptible power support with portable size. Its comprehensive LCD display offers user-configurable and easy-accessible button operation such as battery charging current, AC/solar charger priority, and acceptable input voltage based on different applications. Features Pure sine wave inverter Configurable input voltage range for home appliances and personal computers via LCD setting Configurable battery charging current based on applications via LCD setting Configurable AC/Solar Charger priority via LCD setting Compatible to mains voltage or generator power Auto restart while AC is recovering Overload/ Over temperature/ short circuit protection Smart battery charger design for optimized battery performance Cold start function Removable LCD control module Reversed communication port for BMS (RS485, CAN-BUS, RS232) Build-in Bluetooth for mobile monitoring (Requires App), OTG USB function, dusk filters Configurable AC/PV Output usage timer and prioritization Basic System Architecture The following illustration shows basic application for this inverter/charger. It also includes following devices to have a complete running system: Generator or Utility. PV modules Consult with your system integrator for other possible system architectures depending on your requirements. This inverter can power all kinds of appliances in home or office environment, including motor-type appliances such as tube light, fan, refrigerator and air conditioner. Figure 1 Hybrid Power System 2 Product Overview 1. LCD display 2. Status indicator 3. Charging indicator 4. Fault indicator 5. Function buttons 6. Power on/off switch 7. AC input 8. AC output 9. PV input 10. Battery input 11. Circuit breaker 12. Remote LCD panel communication port 13. Dry contact 14. USB communication port 15. BMS Communication port: CAN and RS232 or RS485 16. RS-232 communication port 17. LED indicators for USB function setting/ Output source priority timer / Charger source priority setting 3 INSTALLATION Unpacking and Inspection Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. You should have received the following items inside of package: The unit x 1 User manual x 1 RS232 Communication cable x 1 Software CD x 1 DC Fuse x 1 Preparation Before connecting all wirings, please take off bottom cover by removing two screws as shown below. Remove the cables from the cover. Mounting the Unit Consider the following points before selecting where to install: Do not mount the inverter on flammable construction materials. Mount on a solid surface Install this inverter at eye level in order to allow the LCD display to be read at all times. For proper air circulation to dissipate heat, allow a clearance of approx. 20 cm to the side and approx. 50 cm above and below the unit. The ambient temperature should be between 0°C and 55°C to ensure optimal operation. The recommended installation position is to be adhered to the wall vertically. Be sure to keep other objects and surfaces as shown in the diagram to guarantee sufficient heat dissipation and to have enough space for removing wires. SUITABLE FOR MOUNTING ON CONCRETE OR OTHER NON-COMBUSTIBLE SURFACE ONLY. 4 Install the unit by screwing three screws. It’s recommended to use M4 or M5 screws. Battery Connection CAUTION: For safety operation and regulation compliance, it’s requested to install a separate DC over-current protector or disconnect device between battery and inverter. It may not be requested to have a disconnect device in some applications, however, it’s still requested to have over-current protection installed. Please refer to typical amperage in below table as required fuse or breaker size. Ring terminal: WARNING! All wiring must be performed by a qualified personnel. WARNING! It's very important for system safety and efficient operation to use appropriate cable for battery connection. To reduce risk of injury, please use the proper recommended cable as below. Recommended battery cable size: Model Typical Wire Size Amperage Ring Terminal Cable mm2 Torque Dimensions D (mm) L (mm) 3KW 148A 1*2AWG 38 8.4 39.2 5KW 120A 1*2AWG 38 8.4 39.2 Value 5 Nm Please follow below steps to implement battery connection: 1. Assemble battery ring terminal based on recommended battery cable and terminal size. 2. Connect all battery packs as units requires. It’s suggested to connect at least 100Ah capacity battery for 3KW model and at least 200Ah capacity battery for 5KW model. 5 3. Insert the ring terminal of battery cable flatly into battery connector of inverter and make sure the bolts are tightened with torque of 5 Nm. Make sure polarity at both the battery and the inverter/charge is correctly connected and ring terminals are tightly screwed to the battery terminals. WARNING: Shock Hazard Installation must be performed with care due to high battery voltage in series. CAUTION!! Do not place anything between the flat part of the inverter terminal and the ring terminal. Otherwise, overheating may occur. CAUTION!! Do not apply anti-oxidant substance on the terminals before terminals are connected tightly. CAUTION!! Before making the final DC connection or closing DC breaker/disconnector, be sure positive (+) must be connected to positive (+) and negative (-) must be connected to negative (-). 6 AC Input/Output Connection CAUTION!! Before connecting to AC input power source, please install a separate AC breaker between inverter and AC input power source. This will ensure the inverter can be securely disconnected during maintenance and fully protected from over current of AC input. The recommended spec of AC breaker is 32A for 3KW and 50A for 5KW. CAUTION!! There are two terminal blocks with “IN” and “OUT” markings. Please do NOT mis-connect input and output connectors. WARNING! All wiring must be performed by a qualified personnel. WARNING! It's very important for system safety and efficient operation to use appropriate cable for AC input connection. To reduce risk of injury, please use the proper recommended cable size as below. Suggested cable requirement for AC wires Model Gauge Cable (mm2) Torque Value 3KW 12 AWG 4 1.2 Nm 5KW 10 AWG 6 1.2 Nm Please follow below steps to implement AC input/output connection: 1. Before making AC input/output connection, be sure to open DC protector or disconnector first. 2. Remove insulation sleeve 10mm for six conductors. And shorten phase L and neutral conductor N 3 mm. 3. Insert AC input wires according to polarities indicated on terminal block and tighten the terminal screws. Be sure to connect PE protective conductor ( ) first. →Ground (yellow-green) L→LINE (brown or black) N→Neutral (blue) WARNING: Be sure that AC power source is disconnected before attempting to hardwire it to the unit. 4. Then, insert AC output wires according to polarities indicated on terminal block and tighten terminal screws. Be sure to connect PE protective conductor ( ) first. →Ground (yellow-green) L→LINE (brown or black) N→Neutral (blue) 5. Make sure the wires are securely connected. 7 CAUTION: Appliances such as air conditioner are required at least 2~3 minutes to restart because it’s required to have enough time to balance refrigerant gas inside of circuits. If a power shortage occurs and recovers in a short time, it will cause damage to your connected appliances. To prevent this kind of damage, please check manufacturer of air conditioner if it’s equipped with time-delay function before installation. Otherwise, this inverter/charger will trig overload fault and cut off output to protect your appliance but sometimes it still causes internal damage to the air conditioner. PV Connection CAUTION: Before connecting to PV modules, please install separately a DC circuit breaker between inverter and PV modules. WARNING! It's very important for system safety and efficient operation to use appropriate cable for PV module connection. To reduce risk of injury, please use the proper recommended cable size as below. Model Wire Size Cable (mm2) Torque value(max) 3KW/5KW 1 x 12AWG 4 0.8 Nm WARNING: Because this inverter is non-isolated, only three types of PV modules are acceptable: single crystalline, poly crystalline with class A-rated and CIGS modules. To avoid any malfunction, do not connect any PV modules with possible current leakage to the inverter. For example, grounded PV modules will cause current leakage to the inverter. When using CIGS modules, please be sure NO grounding. CAUTION: It’s requested to use PV junction box with surge protection. Otherwise, it will cause damage on inverter when lightning occurs on PV modules. PV Module Selection: When selecting proper PV modules, please be sure to consider below parameters: 1. Open circuit Voltage (Voc) of PV modules not exceeds max. PV array open circuit voltage of inverter. 2. Open circuit Voltage (Voc) of PV modules should be higher than min. battery voltage. 3KW INVERTER MODEL Max. PV Array Open Circuit Voltage 5KW 500Vdc 120Vdc~450Vdc PV Array MPPT Voltage Range Take 250Wp PV module as an example. After considering above two parameters, the recommended module configurations are listed as below table. Solar Panel Spec. SOLAR INPUT Total input Q'ty of panels (reference) (Min in serial: 6 pcs, max. in serial: 12 pcs) power - 250Wp 6 pcs in serial 6 pcs 1500W - Vmp: 30.1Vdc 8 pcs in serial 8 pcs 2000W - Imp: 8.3A 12 pcs in serial 12 pcs 3000W - Voc: 37.7Vdc - Isc: 8.4A 8 pieces in serial and 2 sets in parallel 16 pcs 4000W - Cells: 60 PV Module Wire Connection Please follow below steps to implement PV module connection: 1. Remove insulation sleeve 7 mm for positive and negative conductors. 2. Suggest to put bootlace ferrules on the end of positive and negative wires with a proper crimping tool. 3. Check correct polarity of wire connection from PV modules and PV input connectors. Then, connect positive pole (+) of connection wire to positive pole (+) of PV input connector. Connect negative pole (-) of connection wire to negative pole (-) of PV input connector. Screw two wires tightly in clockwise direction. Recommended tool: 4mm blade screwdriver 8 Final Assembly After connecting all wirings, please put bottom cover back by screwing two screws as shown below. 9 Remote Display Panel Installation The LCD panel can be removable and installed in a remote site with an optional communication cable. Please follow below steps to implement this remote panel installation. Step 1. Loosen the screw on the bottom of LCD panel and push down the panel from the bottom case. Then, pull out the cable from the remote communication port. Be sure to screw back the fixing plate to the inverter. Step 2. Drill two holes in the marked locations with two screws as shown below chart. Place the panel on the surface and align the mounting holes with the two screws. Then, use one more screw on the top to fix the panel to the wall and check if the remote panel is firmly secured. Ø 5-Ø 9 Note: Installation to the wall should be implemented with the proper screws. Refer chart for recommended spec of screws. M3 10 Step 3. Connect LCD panel to the inverter with an optional RJ45 communication cable as below chart. RS-232 communication To PC Remote communication USB communication To PC BMS communication Communication Connection Serial Connection Please use supplied communication cable to connect to inverter and PC. Insert bundled CD into a computer and follow on-screen instruction to install the monitoring software. For the detailed software operation, please check user manual of software inside of CD. Bluetooth Connection This series is built in Bluetooth technology. You may simply go to google play to install “WatchPower”. It allows wireless communication up to 6~7m in an open space. 11 Dry Contact Signal There is one dry contact (3A/250VAC) available on the rear panel. It could be used to deliver signal to external device when battery voltage reaches warning level. Unit Status Power Off Condition Dry contact port: NC & C NO & C Unit is off and no output is powered. Close Open Output is powered from Utility. Close Open Open Close Close Open Open Close Close Open Output is Program 01 Battery voltage < Low DC powered set as USB warning voltage from Battery (utility first) Battery voltage > Setting power or value in Program 13 or Solar energy. battery charging reaches Power On floating stage Program 01 is Battery voltage < Setting set as SBU value in Program 12 (SBU priority) Battery voltage > Setting or SUB (solar value in Program 13 or first) battery charging reaches floating stage 12 OPERATION Power ON/OFF Once the unit has been properly installed and the batteries are connected well, simply press On/Off switch (located on the display panel) to turn on the unit. Operation and Display Panel The operation and display panel, shown in below chart, is on the front panel of the inverter. It includes six indicators, six function keys, on/off switch and a LCD display, indicating the operating status and input/output power information. Setting LED 2 LCD display Setting LED 1 Function keys Status indicators Function keys Setting LED 3 On/off switch Indicators LED Indicator Color Setting LED 1 Green Solid On Output powered by utility Setting LED 2 Green Solid On Output powered by PV Setting LED 3 Green Solid On Output powered by battery Solid On Output is available in bypass mode Flashing Output is powered by battery in inverter mode Solid On Battery is fully charged Flashing Battery is charging. Solid On Fault mode Flashing Warning mode Green Status indicators Green Red Solid/Flashing Function Keys 13 Messages Function Key Description ESC Exit the setting USB function setting Select USB OTG functions Timer setting for the Output source priority Timer setting for the Charger source priority Setup the timer for prioritizing the output source Setup the timer for prioritizing the charger source Up To last selection Down To next selection Enter To confirm/enter the selection in setting mode LCD Display Icons Icon Function description Input Source Information Indicates the AC input. Indicates the PV input Indicate input voltage, input frequency, PV voltage, charger current, charger power, battery voltage. Configuration Program and Fault Information Indicates the setting programs. Indicates the warning and fault codes. Warning: flashing with warning code. Fault: lighting with fault code Output Information Indicate output voltage, output frequency, load percent, load in VA, load in Watt and discharging current. Battery Information Indicates battery level by 0-24%, 25-49%, 50-74% and 75-100% in battery mode and charging status in line mode. In AC mode, it will present battery charging status. Status Battery voltage LCD Display 14 <2V/cell Constant Current mode / Constant Voltage mode 4 bars will flash in turns. Bottom bar will be on and the other three bars will flash in turns. Bottom two bars will be on and the other two bars will flash in turns. Bottom three bars will be on and the top bar 2 ~ 2.083V/cell 2.083 ~ 2.167V/cell > 2.167 V/cell will flash. Floating mode. Batteries are fully charged. 4 bars will be on. In battery mode, it will present battery capacity. Load Percentage Battery Voltage LCD Display < 1.85V/cell Load >50% 1.85V/cell ~ 1.933V/cell 1.933V/cell ~ 2.017V/cell > 2.017V/cell < 1.892V/cell Load < 50% 1.892V/cell ~ 1.975V/cell 1.975V/cell ~ 2.058V/cell > 2.058V/cell Load Information Indicates overload. Indicates the load level by 0-24%, 25-49%, 50-74% and 75-100%. 0%~24% 25%~49% 50%~74% 75%~100% Mode Operation Information Indicates unit connects to the mains. Indicates unit connects to the PV panel. Indicates load is supplied by utility power. Indicates the utility charger circuit is working. Indicates the solar charger circuit is working. Indicates the DC/AC inverter circuit is working. Indicates unit alarm is disabled. Indicates Bluetooth is connected. Indicates USB disk is connected. Time display page 15 LCD Setting General Setting After pressing and holding “ ” button for 3 seconds, the unit will enter setting mode. Press “ button to select setting programs. And then, press “ ” button to confirm the selection or “ ” or “ ” ” button to exit. Setting Programs: Program Description Selectable option Escape 00 Exit setting mode Utility first (default) Utility will provide power to the loads as first priority. Solar and battery energy will provide power to the loads only when utility power is not available. Solar energy provides power to the loads as first priority. If solar energy is not sufficient to Solar first power all connected loads, battery energy will supply power the loads at the same time. Utility provides power to the loads Output source priority: 01 only when any one condition To configure load power happens: source priority - Solar energy is not available - Battery voltage drops to low-level warning voltage or the setting point in program 12. Solar energy provides power to the SBU priority loads as first priority. If solar energy is not sufficient to power all connected loads, battery energy will supply power to the loads at the same time. Utility provides power to the loads only when battery voltage drops to either low-level warning voltage or the setting point in program 12. 16 02 Maximum charging current: To configure total charging current for solar and utility chargers. (Max. charging current = utility charging current + solar charging current) 10A 20A 30A 40A 50A 60A (default) 70A 80A Appliances (default) If selected, acceptable AC input voltage range will be within 90-280VAC. 03 AC input voltage range UPS If selected, acceptable AC input voltage range will be within 170-280VAC. 05 Battery type AGM (default) Flooded User-Defined If “User-Defined” is selected, battery charge voltage and low DC cut-off voltage can be set up in program 26, 27 and 29. 17 06 07 09 10 Restart enable Restart disable (default) Restart enable 50Hz (default) 60Hz 220V 230V (default) Auto restart when overload occurs Auto restart when over temperature occurs Output frequency Output voltage Maximum utility charging current 11 Restart disable (default) Note: If setting value in program 02 is smaller than that in program in 11, the inverter will apply charging current from program 02 for utility charger. 240V 2A 10A 20A 30A (default) 40A 50A 18 60A Available options in 3KW model: 12 Setting voltage point back to utility source when selecting “SBU” (SBU priority) or “SUB” (solar first) in program 01. 22.0V 22.5V 23.0V (default) 23.5V 24.0V 24.5V 25.0V 25.5V Available options in 5KW model: 44V 45V 46V (default) 47V 19 12 Setting voltage point back to utility source when selecting “SBU” (SBU priority) or “SUB” (solar first) in program 01. 48V 49V 50V 51V Available options in 3KW model: Setting voltage point back Battery fully charged 24V 24.5V 25V 25.5V 26V 26.5V 27V (default) 27.5V 28V to battery mode when 13 selecting “SBU” (SBU priority) or “SUB” (solar first) in program 01. 20 28.5V 29V Available options in 5KW model: Setting voltage point back Battery fully charged 48V 49V 50V 51V 52V 53V 54V (default) 55V 56V 57V 58V to battery mode when 13 selecting “SBU” (SBU priority) or “SUB” (solar first) in program 01. 21 If this inverter/charger is working in Line, Standby or Fault mode, charger source can be programmed as below: Solar first Solar energy will charge battery as first priority. Utility will charge battery only when solar energy is not available. Solar and Utility (default) Solar energy and utility will charge battery at the same time. Charger source priority: 16 To configure charger source priority Only Solar Solar energy will be the only charger source no matter utility is available or not. If this inverter/charger is working in Battery mode or Power saving mode, only solar energy can charge battery. Solar energy will charge battery if it's available and sufficient. 18 Alarm on (default) Alarm off Return to default display If selected, no matter how users screen (default) switch display screen, it will Alarm control automatically return to default display screen (Input voltage /output voltage) after no button is pressed for 1 minute. 19 Auto return to default display screen Stay at latest screen If selected, the display screen will stay at latest screen user finally switches. 22 20 22 23 25 26 Backlight on (default) Backlight off Alarm on (default) Alarm off Bypass disable (default) Bypass enable Record enable (default) Record disable 3KW default setting: 28.2V 5KW default setting: 56.4V Backlight control Beeps while primary source is interrupted Overload bypass: When enabled, the unit will transfer to line mode if overload occurs in battery mode. Record Fault code Bulk charging voltage (C.V voltage) If self-defined is selected in program 5, this program can be set up. Setting range is from 25.0V to 31.5V for 3KW model and 48.0V to 61.0V for 5KW model. Increment of each click is 0.1V. 3KW default setting: 27.0V 27 5KW default setting: 54.0V Floating charging voltage If self-defined is selected in program 5, this program can be set up. Setting range is from 25.0V to 31.5V for 3KW model and 48.0V to 61.0V for 5KW model. Increment of each click is 0.1V. 23 3KW default setting: 21.0V 29 5KW default setting: 42.0V Low DC cut-off voltage If self-defined is selected in program 5, this program can be set up. Setting range is from 21.0V to 24.0V for 3KW model and 42.0V to 48.0V for 5KW model. Increment of each click is 0.1V. Low DC cut-off voltage will be fixed to setting value no matter what percentage of load is connected. Battery equalization Battery equalization disable (default) 30 Battery equalization If “Flooded” or “User-Defined” is selected in program 05, this program can be set up. 3KW default setting: 29.2V 31 5KW default setting: 58.4V Battery equalization voltage Setting range is from 25.0V to 31.5V for 3KW model and 48.0V to 61.0V for 5KW model. Increment of each click is 0.1V. 60min (default) Setting range is from 5min to 900min. Increment of each click is 5min. 33 Battery equalized time 120min (default) Setting range is from 5min to 900 min. Increment of each click is 5 min. 34 Battery equalized timeout 30days (default) Setting range is from 0 to 90 days. Increment of each click is 1 day 35 Equalization interval 24 Enable 36 Equalization activated immediately Disable (default) If equalization function is enabled in program 30, this program can be set up. If “Enable” is selected in this program, it’s to activate battery equalization immediately and LCD main page will shows “ ”. If “Disable” is selected, it will cancel equalization function until next activated equalization time arrives based on program 35 setting. At this time, “ Not reset(Default) 37 93 94 ” will not be shown in LCD main page. Reset Reset PV and Load energy storage Not reset(Default) Reset 3 days 5 days 10 days (default) 20 days 30 days 60 days Erase all data log Data log stored period For minute setting, the range is from 00 to 59. 95 Time setting – Minute 25 For hour setting, the range is from 00 to 23. 96 Time setting – Hour For day setting, the range is from 00 to 31. 97 Time setting– Day For month setting, the range is from 01 to 12. 98 Time setting– Month For year setting, the range is from 17 to 99. 99 Time setting – Year Function Setting There are three function keys on the display panel to implement special functions such as USB OTG, timer setting for output source priority and timer setting for charger source priority. 1. USB Function Setting Please insert USB disk into USB port ( ). Press and hold “ ” button for 3 seconds to enter USB function setting mode. These functions include to upgrade inverter firmware, export data log and re-write internal parameters from USB disk. Procedure LCD Screen Step 1: Press and hold “ Step 2: Press “ ”, “ ” button for 3 seconds to enter USB function setting mode. ” or “ ” button to enter the selectable setting programs. 26 Step 3: Please select setting program by following each procedure. Program# If pressing “ ” button to proceed the firmware upgrade function. If the selected function is ready, LCD will display “ : LCD Screen Operation Procedure ”. Please press “ ” button to confirm the selection again. Upgrade firmware Press “ “ ” to select “Yes” or “ ” button to select “No”. Then, press ” button to exit setting mode. If pressing “ ” button to proceed parameters re-write from USB function. If selected function is ready, LCD will display “ ”. Please press “ ” button to confirm the selection again. : Re-write internal parameters Press “ “ ” to select “Yes” or “ ” button to select “No”. Then, press ” button to exit setting mode. IMPORTANT NOTE: After this function is executed, partial LCD setting programs will be locked. For the detailed information, please check your installer directly. If pressing “ ” button to export data log from USB disk to the inverter. If selected function is ready, LCD will display “ : Export data log ”. Please press “ ” button to confirm the selection again. Press “ “ ” to select “Yes” or “ ” button to select “No”. Then, press ” button to exit setting mode. If no button is pressed for 1 minute, it will automatically return to main screen. Error message for USB On-the-Go functions: Error Code Messages No USB disk is detected. USB disk is protected from copy. Document inside the USB disk with wrong format. If any error occurs, error code will only show 3 seconds. After three seconds, it will automatically return to display screen. 27 2. Timer Setting for Output Source Priority This timer setting is to set up the output source priority per day. Procedure LCD Screen Step 1: Press and hold “ priority. Step 2: Press “ ”, “ ” button for 3 seconds to enter timer setting mode for output source ” or “ ” button to enter the selectable setting programs. Step 3: Please select setting program by following each procedure. Program# Operation Procedure LCD Screen If pressing “ ” button to set up timer. Press “ ” to select start time. Press “ ” or “ ” button to set the start time and then press “ ” button to confirm. Press “ ” button to select end time. Press “ ” or “ ” button to set the end time and then press “ ” button to confirm. The setting range is from 00 to 23. Increment of each click is 1 hour. If pressing “ ” button to set up timer. Press “ ” to select start time. Press “ ” or “ ” button to set the start time and then press “ ” button to confirm. Press “ ” button to select end time. Press “ ” or “ ” button to set the end time and then press “ ” button to confirm. The setting range is from 00 to 23. Increment of each click is 1 hour. If pressing “ ” button to set up timer. Press “ ” to select start time. Press “ ” or “ ” button to set the start time and then press “ ” button to confirm. Press “ ” button to select end time. Press “ ” or “ ” button to set the end time and then press “ ” button to confirm. The setting range is from 00 to 23. Increment of each click is 1 hour. Press “ ” button to exit setting mode. 3. Timer Setting for the Charger Source Priority This timer setting is to set up the charger source priority per day. Procedure LCD Screen Step 1: Press and hold “ ” button for 3 seconds to enter timer setting mode for charger source priority. Step 2: Press “ ”, “ ” or “ ” button to enter the selectable setting programs. Step 3: Please select setting program by following each procedure. Program# Operation Procedure If pressing “ ” button to set up timer. Press “ ” to select start time. Press “ ” or “ ” button to set the start time and then press “ ” button to confirm. Press “ ” button to select end time. Press “ ” or “ ” button to set the end time and then press “ ” button to confirm. The setting range is from 00 to 23. Increment of each click is 1 hour. 28 LCD Screen If pressing “ “ ” or “ ” button to set up timer. Press “ ” to select start time. Press ” button to set the start time and then press “ ” button to confirm. Press “ ” button to select end time. Press “ ” or “ ” button to set the end time and then press “ ” button to confirm. The setting range is from 00 to 23. Increment of each click is 1 hour. If pressing “ ” button to set up timer. Press “ ” to select start time setting. Press “ ” or “ ” button to set the start time and then press “ ” button to confirm. Press “ ” button to select end time. Press “ ” or “ ” button to set the end time and then press “ ” button to confirm. The setting range is from 00 to 23. Increment of each click is 1 hour. Press “ ” button to exit setting mode. 29 Display Setting The LCD display information will be switched in turns by pressing “UP” or “DOWN” key. The selectable information is switched as the following table in order. Selectable information LCD display Input Voltage=230V, output voltage=230V Input voltage/Output voltage (Default Display Screen) Input frequency=50Hz Input frequency PV voltage=260V PV voltage PV current = 2.5A PV current PV power = 500W PV power 30 AC and PV charging current=50A PV charging current=50A Charging current AC charging current=50A AC and PV charging power=500W PV charging power=500W Charging power AC charging power=500W Battery voltage=25.5V, output voltage=230V Battery voltage and output voltage 31 Output frequency=50Hz Output frequency Load percent=70% Load percentage When connected load is lower than 1kVA, load in VA will present xxxVA like below chart. Load in VA When load is larger than 1kVA (≧1KVA), load in VA will present x.xkVA like below chart. When load is lower than 1kW, load in W will present xxxW like below chart. Load in Watt When load is larger than 1kW (≧1KW), load in W will present x.xkW like below chart. Battery voltage=25.5V, discharging current=1A Battery voltage/DC discharging current 32 This PV Today energy = 3.88kWh, Load Today energy= 9.88kWh. PV energy generated today and Load output energy today This PV month energy = 388kWh, Load month energy= 988kWh. PV energy generated this month and Load output energy this month. This PV year energy = 3.88MWh, Load year energy = 9.88MWh. PV energy generated this year and Load output energy this year. PV Total energy = 38.8MWh, Load Output Total energy = 98.8MWh. PV energy generated totally and Load output total energy. Real date Nov 28, 2017. Real date. Real time 13:20. Real time. 33 Main CPU version 00014.04. Main CPU version checking. Secondary CPU version 00003.03. Secondary CPU version checking. Secondary Bluetooth version 00003.03. Secondary Bluetooth version checking. 34 Operating Mode Description Operation mode Description LCD display Charging by utility and PV energy. Standby mode / Power saving mode Charging by utility. Note: *Standby mode: The inverter is not turned on yet but at this time, the inverter can charge battery without AC output. *Power saving mode: If No output is supplied by the unit but it still can charge batteries. enabled, the output of inverter Charging by PV energy. will be off when connected load is pretty low or not detected. No charging. Charging by utility and PV energy. Charging by utility. Fault mode Note: *Fault mode: Errors are caused by inside circuit error or external reasons such as PV energy and utility can charge batteries. over temperature, output short Charging by PV energy. circuited and so on. No charging. 35 Operation mode Description LCD display Charging by utility and PV energy. Charging by utility. The unit will provide output Line Mode power from the mains. It will If “SUB” (solar first) is selected as output source priority and solar energy is not sufficient to provide the load, solar energy and the utility will provide the loads and charge the battery at the same time. also charge the battery at line mode. If “SUB” (solar first) is selected as output source priority and battery is not connected, solar energy and the utility will provide the loads. Power from utility. 36 Operation mode Description LCD display Power from battery and PV energy. PV energy will supply power to the loads and charge battery at the same time. No utility is available. The unit will provide output Battery Mode power from battery and/or PV power. Power from battery only. Power from PV energy only. Battery Equalization Description Equalization function is added into charge controller. It reverses the buildup of negative chemical effects like stratification, a condition where acid concentration is greater at the bottom of the battery than at the top. Equalization also helps to remove sulfate crystals that might have built up on the plates. If left unchecked, this condition, called sulfation, will reduce the overall capacity of the battery. Therefore, it’s recommended to equalize battery periodically. How to Apply Equalization Function You must enable battery equalization function in monitoring LCD setting program 30 first. Then, you may apply this function in device by either one of following methods: 1. Setting equalization interval in program 35. 2. Active equalization immediately in program 36. When to Equalize In float stage, when the setting equalization interval (battery equalization cycle) is arrived, or equalization is active immediately, the controller will start to enter Equalize stage. 37 Equalize charging time and timeout In Equalize stage, the controller will supply power to charge battery as much as possible until battery voltage raises to battery equalization voltage. Then, constant-voltage regulation is applied to maintain battery voltage at the battery equalization voltage. The battery will remain in the Equalize stage until setting battery equalized time is arrived. However, in Equalize stage, when battery equalized time is expired and battery voltage doesn’t rise to battery equalization voltage point, the charge controller will extend the battery equalized time until battery voltage achieves battery equalization voltage. If battery voltage is still lower than battery equalization voltage when battery equalized timeout setting is over, the charge controller will stop equalization and return to float stage. 38 Fault Reference Code Fault Code Fault Event Icon on 01 Fan is locked when inverter is off. 02 Over temperature 03 Battery voltage is too high 04 Battery voltage is too low 05 Output short circuited or over temperature is detected by internal converter components. 06 Output voltage is too high. 07 Overload time out 08 Bus voltage is too high 09 Bus soft start failed 51 Over current or surge 52 Bus voltage is too low 53 Inverter soft start failed 55 Over DC voltage in AC output 57 Current sensor failed 58 Output voltage is too low 59 PV voltage is over limitation Warning Indicator Warning Code Warning Event Audible Alarm 01 Fan is locked when inverter is on. Beep three times every second 02 Over temperature None 03 Battery is over-charged Beep once every second 04 Low battery Beep once every second 07 Overload Beep once every 0.5 second 10 Output power derating Beep twice every 3 seconds 15 PV energy is low. Beep twice every 3 seconds 16 High AC input (>280VAC) during BUS soft start None 32 Communication None interrupted Battery equalization None Battery is not connected None 39 Icon flashing SPECIFICATIONS Table 1 Line Mode Specifications INVERTER MODEL 3KW Input Voltage Waveform 5KW Sinusoidal (utility or generator) Nominal Input Voltage 230Vac 170Vac± 7V (UPS); Low Loss Voltage 90Vac± 7V (Appliances) 180Vac± 7V (UPS); Low Loss Return Voltage 100Vac± 7V (Appliances) High Loss Voltage 280Vac± 7V High Loss Return Voltage 270Vac± 7V Max AC Input Voltage 300Vac Nominal Input Frequency 50Hz / 60Hz (Auto detection) Low Loss Frequency 40± 1Hz Low Loss Return Frequency 42± 1Hz High Loss Frequency 65± 1Hz High Loss Return Frequency 63± 1Hz Output Short Circuit Protection Circuit Breaker Efficiency (Line Mode) >95% ( Rated R load, battery full charged ) 10ms typical (UPS); Transfer Time 20ms typical (Appliances) Output Power Output power derating: Rated Power When AC input voltage drops to 170V, the output power will be derated. 50% Power 90V 40 170V 280V Input Voltage Table 2 Inverter Mode Specifications INVERTER MODEL Rated Output Power 3KW 5KW 3KVA/3KW 5KVA/5KW Output Voltage Waveform Pure Sine Wave Output Voltage Regulation 230Vac± 5% Output Frequency 50Hz Peak Efficiency 93% Overload Protection 5s@≥130% load; 10s@105%~130% load 2* rated power for 5 seconds Surge Capacity Nominal DC Input Voltage 24Vdc 48Vdc 23.0Vdc 46.0Vdc @ load < 50% 23.0Vdc 46.0Vdc @ load ≥ 50% 22.0Vdc 44.0Vdc @ load < 50% 23.5Vdc 47.0Vdc @ load ≥ 50% 23.0Vdc 46.0Vdc @ load < 50% 21.5Vdc 43.0Vdc @ load ≥ 50% 21.0Vdc 42.0Vdc High DC Recovery Voltage 32Vdc 62Vdc High DC Cut-off Voltage 33Vdc 63Vdc No Load Power Consumption <35W <50W Cold Start Voltage Low DC Warning Voltage Low DC Warning Return Voltage Low DC Cut-off Voltage 41 Table 3 Charge Mode Specifications Utility Charging Mode INVERTER MODEL 3KW 5KW Charging Algorithm 3-Step AC Charging Current (Max) 60Amp (@VI/P=230Vac) Bulk Charging Flooded Battery 29.2 58.4 Voltage 28.2 56.4 27Vdc 54Vdc AGM / Gel Battery Floating Charging Voltage Battery Voltage, per cell Charging Current, % 2.43Vdc (2.35Vdc) Voltage 2.25Vdc 100% Charging Curve 50% T0 T1 T1 = 10* T0, minimum 10mins, maximum 8hrs Current Bulk (Constant Current) Absorption (Constant Voltage) Time Maintenance (Floating) MPPT Solar Charging Mode INVERTER MODEL 3KW 5KW Max. PV Array Power 4000W Nominal PV Voltage 240Vdc PV Array MPPT Voltage Range 120~450Vdc Max. PV Array Open Circuit Voltage 500Vdc Max Charging Current 80Amp (AC charger plus solar charger) Table 4 General Specifications INVERTER MODEL 3KW 5KW Operating Temperature Range -10°C to 50°C Storage temperature -15°C~ 60°C Humidity 5% to 95% Relative Humidity (Non-condensing) Dimension (D*W*H), mm 100 x 300 x 440 Net Weight, kg 9 42 10 TROUBLE SHOOTING Problem Unit shuts down automatically during startup process. No response after power on. Mains exist but the unit works in battery mode. When the unit is turned on, internal relay is switched on and off repeatedly. LCD/LED/Buzzer Explanation / Possible cause LCD/LEDs and buzzer will be active for 3 seconds and then complete off. The battery voltage is too low (<1.91V/Cell) 1. Re-charge battery. 2. Replace battery. No indication. 1. The battery voltage is far too low. (<1.4V/Cell) 2. Internal fuse tripped. 1. Contact repair center for replacing the fuse. 2. Re-charge battery. 3. Replace battery. Input voltage is displayed as 0 on the LCD and green LED is flashing. Input protector is tripped Check if AC breaker is tripped and AC wiring is connected well. 1. Check if AC wires are too thin and/or too long. 2. Check if generator (if applied) is working well or if input voltage range setting is correct. (UPSAppliance) Change output source priority to “USB” (utility first). Green LED is flashing. Insufficient quality of AC power. (Shore or Generator) Green LED is flashing. Set “SUB” (solar first) as the priority of output source. LCD display and LEDs are flashing Battery is disconnected. Check if battery wires are connected well. Overload error. The inverter is overload 110% and time is up. Reduce the connected load by switching off some equipment. If PV input voltage is higher than specification, the output power will be derated. At this time, if connected loads is higher than derated output power, it will cause overload. Reduce the number of PV modules in series or the connected load. Fault code 07 Temperature of internal converter component is over 120°C. Internal temperature of inverter component is over 100°C. Check if wiring is connected well and remove abnormal load. Check whether the air flow of the unit is blocked or whether the ambient temperature is too high. Battery is over-charged. Return to repair center. The battery voltage is too high. Check if spec and quantity of batteries are meet requirements. Fault code 01 Fan fault Replace the fan. Fault code 06/58 Output abnormal (Inverter voltage below than 190Vac or is higher than 260Vac) 1. Reduce the connected load. 2. Return to repair center Fault code 08/09/53/57 Internal components failed. Return to repair center. Fault code 51 Over current or surge. Fault code 52 Bus voltage is too low. Fault code 55 Output voltage is unbalanced. Fault code 59 PV input voltage is beyond the specification. Output short circuited. Fault code 05 Buzzer beeps continuously and red LED is on. What to do Fault code 02 Fault code 03 43 Restart the unit, if the error happens again, please return to repair center. Reduce the number of PV modules in series. Appendix: Approximate Back-up Time Table Model 3KW Model 5KW Load (VA) Backup Time @ 24Vdc 100Ah (min) Backup Time @ 24Vdc 200Ah (min) 300 449 1100 600 222 525 900 124 303 1200 95 227 1500 68 164 1800 56 126 2100 48 108 2400 35 94 2700 31 74 3000 28 67 3200 25 61 Load (VA) Backup Time @ 48Vdc 100Ah (min) Backup Time @ 48Vdc 200Ah (min) 500 613 1288 1000 268 613 1500 158 402 2000 111 271 2500 90 215 3000 76 182 3500 65 141 4000 50 112 4500 44 100 5000 40 90 5200 38 85 Note: Backup time depends on the quality of the battery, age of battery and type of battery. Specifications of batteries may vary depending on different manufacturers. 44
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